15 minute read
A STRONG FILTRATION SOLUTIONS PARTNER FOR CONSTRUCTION MACHINERY
Hengst will exhibit a wide portfolio of fuel cell-related technologies through to the aftermarket range in brand quality.
Built to meet the most stringent requirements: construction machinery and vehicles must operate flawlessly and safely on a daily basis in adverse conditions. intelligent fluid management and advanced filtration technology are essential in protecting the engine and for reliable operation. Hengst will demonstrate its accumulated know-how and new technologies at the Bauma 2022 trade fair in m unich. A filtration specialist and development partner to renowned manufacturers, Hengst will be represented at the world’s leading trade fair in the areas of the engine and mobile filtration, hydraulics, and a wide range of aftermarket products.
Filtration solutions for fuel cells
Further improvement of ecological effectiveness and the prevention of greenhouse gas emissions pose significant challenges for the construction machine industry, as in many other sectors. Fuel cell-based systems will play a vital role here. Hengst is already working on new types of filtration solutions and will demonstrate various developments in munich, in keeping with one of Bauma’s themes this year: ‘ t he way to zero emissions’.
one of the challenges for the safe and efficiency-oriented operation is the solubility of ionic components in the coolant circuit. t his can result in an increase in electrical short-circuit effects and also power losses in the fuel cell. the ion exchanger recently developed by Hengst provides a dependable remedy here, ensuring the safe operation of the coolant with electrical conductivity kept to a minimum.
i ntelligent filtration technologies can also protect the core components of the fuel cell from gases and particles. A cathode filter designed by Hengst for this purpose provides exceptional separation of sulfuric gases and ammonia, thereby preventing damage to the catalyst and the fuel cell membrane.
Water management, on the other hand, is decisive in order to prevent fluid retention and thus secure an effective long-term operation of the fuel cell. to meet this requirement Hengst has created a new type of separator module for anode gas recirculation. using an innovative valve system, this combines the functions of water-drop separation and gas discharge.
The intelligent fuel filter system
For conventional combustion engines, the company will also exhibit its intelligent Blue.maxx fuel filter system at Bauma. it provides highly effective water separation and can be optimised for any application. it enables engine efficiency to be further improved for numerous on-highway and off-highway applications.
Blue.on – the alternative to the spin-on filter.
in the field of oil filtration, Hengst Filtration also offers its Blue.on sustainable filtration concept for in a new and robust design for heavy duty applications as well. this award-winning alternative to spin-on filters can be replaced without tools, creating 25% less weight and 90% less waste: ideal for the drive systems of today.
s pin-on filters are used for numerous applications. Each time the filter is changed the entire filter unit is completely replaced, when actually only a new filter element is needed. t he housing that contains the other functions is disposed of with the filter, thus generating millions of tons of waste each year and causing great harm to the environment. in most cases, there is no recycling due to the large number of different materials built into the units. Worse still, the spin-ons must be disposed of as special waste due to the fluid residues that they retain.
the Blue.on filtration concept consists of three components: A cover made of plastic, a filter element and the valve adapter, of which only the filter element has to be replaced, and the rest of the components remain on the engine for its entire lifetime. Applying the Blue.on to the existing spin-on interface is child’s play, whether in cars, commercial vehicles, agricultural and construction machinery or even marine applications.
Cyclone-effect line filters
With the takeover of Bosch rexroth’s hydraulic filter business in 2021, Hengst expanded its product portfolio to include complete filters and filter elements for extreme industrial and mobile hydraulic applications. the Bauma trade fair offers the perfect opportunity to present this technologically demanding and growing range to a professional audience. o ne of the highlights in the field of hydraulics are line filters with the patented ‘cyclone effect’. these designs sustainably reduce operating costs while optimise filtration performance. Heavy dirt particles are transported away, so that premature blocking of the filter element is avoided.
Hydraulic filter competences increased
‘ pur E po WE r ’ represents another ingenious technology to be found in Hengst hydraulic filter elements. these elements remove up to 50% more particles at a comparable retention rate and low differential pressure. All filter elements are fitted as standard with an electrically conductive fleece that ensures an exchange of charges between oil and the filter material.
Wide selection for the aftermarket
As ‘the smArt Alternative’ Hengst is also a sought-after partner in the independent aftermarket. Close to its customers and with intelligent solutions, the company supports aftermarket dealers across the world. the broad product range in brand quality includes oil filters, fuel filters, air filters, interior filters, transmission oil filters, and tailor-made special filters from hydraulic oil filters to oil filter centrifuges.
www.hengst.com
Bobcat Showcases Equipment Of The Future At Bauma 2022
Bobcat is using Bauma 2022 as a platform to provide attendees with a glimpse of the machinery of tomorrow. A comprehensive showcase of the manufacturer's new and existing equipment is on display at the Bobcat stand (FN.817), with focuses including electrification, digitization, autonomous operations and a host of other exciting innovations and concepts.
“ our innovations stem from the need to drive efficiency, productivity and sustainability. We innovate not for the sake of innovating but to create value for our customers, their communities and our planet as a whole. Bobcat continues to evolve in bold ways, empowering our customers to overcome even the toughest challenges while delivering solutions that are contributing to a more sustainable future,” scott park, Doosan Bobcat CEo, commented.
Bauma 2022, the 33rd edition of the global trade fair, is taking place in munich, Germany. i n addition to its impressive stand display, Bobcat is participating in this year’s Bauma Forum, a series of international lectures and discussions exploring the construction methods and materials of tomorrow; the path to autonomous machines; sustainable, efficient and reliable mining; digital construction sites; and the road to zero emissions. As part of the Forum, Bobcat’s Vice president of Global innovation, Joel Honeyman, will present ‘Leading the Charge: Bobcat t 7X transforming the job site with sustainable solutions’ at 4:30 pm CEt on Friday, 28 october 2022 in the innovation Hall Bauma LAB0 (iCm – international Congress Center messe münchen).
T7X: The World’s First All-Electric Compact Track Loader
the t7X – the world’s first all-electric compact track loader – is one of several electrification developments being showcased at Bobcat’s Bauma 2022 stand. the t7X boasts a rated operating capacity of 1374 kg and zero C o 2 emissions.
i ts load-sensing power management system, which automatically adjusts output in line with the task being performed, helps to maximise battery life. thanks to the ability to vary drive speed while at full torque, operators can manually tune the t 7X’s performance for specific applications. As a result, the machine does not consume any power when idling, removing one of the equipment sector’s most common causes of energy wastage. s porting a 60,5 kWh lithium-ion battery pack, which can deliver four hours of continuous use, the machine has been designed to reduce emissions and noise levels without forfeiting performance.
Another feature that distinguishes the t7X from every other loader on the planet is the fact that it contains almost no fluids. the machine’s traditional hydraulic work group has been completely replaced with an electrical drive system, comprising electric cylinders and drive motors. this means the only fluid found inside a t7X is eco-friendly coolant.
S76: A Quad-track Skid Steer That’s Aware of Its Surroundings
Bauma 2022 attendees will also have the opportunity to check out an alternative version of the Bobcat s 76, where the wheels of this skid-steer loader have been replaced with four individual track pods, effectively converting it into a tracked loader. t his innovative configuration adds considerable versatility to the model, allowing it to adapt to a broad array of work environments with ease. the resultant benefits include increased flotation, reduced ground pressure and improved traction on wet terrains compared to conventional wheeled skidsteer loaders, as well as a smoother ride than traditional two-track loaders. the s76 on display at Bauma has also been equipped with a cutting edge object-avoidance radar system, which is capable of stopping, derating and alerting the operator with either visual or audible warnings, and can be fitted to any machine (either electronically or manually controlled). t his technology has been developed by Bobcat in partnership with Ainstein, a us-headquartered company that manufactures state-of-the-art imaging radar sensors similar to those found on high-end automobiles and agricultural equipment.
E35: A Mini-Excavator That Makes Any Operator Look Like a Pro t he 3.5-tonne machine features an electro-hydraulic control system rather than conventional hydraulic joysticks, meaning it can be customized and programmed to suit all levels of operator skill. thanks to its integrated sensors, the model can perform a variety of semi-automated tasks, helping users to conduct precise grading, levelling and trenching activities in addition to other repetitive operations such as return-todig movements. the Bobcat team is on hand to demonstrate how the sensorenabled, electro-hydraulic control concept adds value for operators, helping them to be more accurate and productive regardless of their experience.
Achieve Full Transparency on the Jobsite i n addition to upcoming and existing models, Bobcat is demonstrating a range of its latest technological innovations at Bauma 2022. transparent display concepts developed in conjunction with LG Electronics and B si research represent a key focus. one such system, which takes advantage of o LED tech, has been fitted to a Bobcat tL43.80HF telehandler. integrated within the glass structure of the cab, this innovation reduces blind spots for operators, enhancing productivity, efficiency and visibility while allowing them to see over the boom with ease. this display can be embedded in the front windshields or side windows of a range of Bobcat models, including mini-excavators and loaders as well as telehandlers.
Bobcat is also using Bauma 2022 to showcase its t- o LED touchscreen, another advance in transparent display technology that gives operators the ability to touch and customize their user interface with smart widgets and interactive applications. this transparent, multifunction set-up, which is being demoed on a static stand inside Bobcat’s main tent, delivers job site-specific data, providing vital information and machine insights for users in real time. moreover, thanks to its transparent nature, operators can simply refocus their vision to see everything that is going on around them on site.
“these transparent displays are among the most advanced technologies ever to be incorporated within our machines – or any machines, for that matter. they are offering attendees a glimpse of what Bobcat’s future in-cab experience will be like,” Commenting on the novel concepts, Vijay n erva, Head of i nnovation and Acceleration, Doosan Bobcat EmEA, said. www.bobcat.com
LEICA GEOSYSTEMS LAUNCHES NEXT-GENERATION LEICA ICON GPS 160 – THE MOST VERSATILE CONSTRUCTION SMART ANTENNA
Leica Geosystems, part of Hexagon, today announced the launch of Leica iCON gps 160 – a significantly enhanced, next-generation construction Smart Antenna with features that increase productivity in all stakeout and measurement applications on the job site.
The Leica iCon construction portfolio offers a broad range of s mart Antennas to fit every construction professional’s needs. From basic level to sophisticated high-end applications, Leica Geosystems’ smart Antennas are designed and built to withstand the most challenging site conditions. All of them seamlessly integrate with all Leica iCon construction instruments and controllers as well as the iCon field software for precise, real-time verification.
to expand its portfolio of smart Antennas, Leica Geosystems has launched the iCon gps 160, a versatile solution for various applications. it can be utilised as a base station, a rover or for machine guidance. the Leica iCon gps 160 is a modernisation and enhancement of the successful Leica iCon gps 60, which has been well accepted in the market. the result is a smaller, more compact Gnss antenna with additional features and a larger display for ease of use.
the new Leica iCon gps 160 is particularly suited to complex construction environments with different G nss requirements – the ability to switch between the different applications is at the users’ fingertips. Besides checking grades, cut and fill, stakeout points and lines, users can also benefit from using this solution for basic-level Gnss machine guidance.
Construction technology must be easy to adopt. thus, the iCon gps 160 comes with an integrated colour display, a userfriendly interface, smart setup wizards and an intuitive construction-specific workflow to help contractors get the most out of their investment from day one. s ize and weight reductions make the iCon gps 160 easy to handle while the latest G nss and communication technologies improve data reception, resulting in increased productivity and efficiency. the optional tilt feature allows users to measure and stakeout points with a tilted pole, which saves time and extends the measurement possibilities on any construction site.
“At Leica Geosystems, we understand that construction surveyors are under pressure and tight schedules to provide accurate, on-demand data that helps deliver projects on time and on budget,” says matthias schmidt, manager portfolio Field and G nss at Leica Geosystems. “the iCon gps 160 smart Antenna sets new standards in construction G nss antennas. i t solves several challenges simultaneously, enabling precise measurement, avoiding mistakes and extra trips on site, ultimately helping to work toward a more sustainable future.” www.leica-geosystems.com
Start Of Operations At New Manufacturing Facility In The United States For Compact Construction Machinery
Kubota Corporation has established and begun operations at a new production facility for compact track loaders in Salina, Kansas in the United States. Building a structure that can rapidly response to robust demand aims to drive broader expansion of the compact machinery business.
The united states has the largest compact construction machinery market in the world. t he recent trends of people migrating away from urban to suburban areas and an increase in public construction as well as chronic labor shortages have continued to boost demand. to respond to these growing needs, Kubota has been strengthening its sales network and bolstering its product line-up in an effort to expand business.
t he majority of Kubota’s compact construction machinery in the u nited states have been exported from Japan. the establishment of a new production base service the local market in the united states will build a system to allow Kubota to quickly adapt to fluctuating future demand and more rapidly supply products.
Kubota built this new production facility on the premises of its local subsidiary that manufactures implements for compact construction machinery. By producing compact construction machinery and implements in the same subsidiary, Kubota aims to create and deliver products with more sophisticated links better in line with the needs of local customers.
Kubota also plans additional investment at the new facility. At the start-up, one model of compact track loader will be produced. Going forward, Kubota will establish the supply system that can respond in timely manner through adding new models of compact track loader and improving supply capability.
www.kubota.com
NEW FEATURES FOR THE PROVIU 360 SURROUND VIEW SYSTEM: CONTINENTAL IMPROVES SAFETY ON CONSTRUCTION SITES
Continental is celebrating a world premiere – for the first time, the company is presenting new features for its innovative ProViu 360 surround view system, increasing safety levels in the construction and mining sectors.
Equipped with the feature Worker Detection, the p roViu 360 system sets new standards for surround view camera systems when it classifies a detected object near a construction machine as a person and warns of possible collisions. transparent Chassis offers even more visibility and precision for machines with projecting superstructures. Another new feature is the Clean Camera Assistant which detects dirty or blocked camera lenses. All three new features are based on Continental’s passenger car development algorithms and have been specially optimised for use on construction sites. in this way, the construction and mining sectors have two benefits: manufacturers and customers can access the latest automotive technologies while their hardware setups remain unchanged. “Digitalization will play a major role in the construction and mining sectors of the future – it enables more safety, efficiency and comfort for everyone involved,” says Dr. ismail Dagli, Head of the s mart m obility business area at Continental. “thanks to our new proViu 360 functions, we’re taking yet another step toward the construction site of the future.” Continental will present proViu 360 at Bauma 2022 in munich, Germany, from october 24 to 30.
Every year, more than 100,000 accidents occur on Germany’s construction sites – and that number includes those that occur due to cramped working conditions and complex construction machines with many blind spots. “We believe we must provide construction machine operators with a better overview of their surroundings and eliminate the many blind spots,” says Chris meissner, Head of p roduct m anagement for s pecial Vehicles in the Automotive Aftermarket business segment at Continental, explaining the added value of proViu 360 on construction sites. the images taken by four cameras with HDr (High Dynamic range) and a resolution of 1.3 megapixels with a viewing angle of up to 194 degrees are combined in the control unit. this is achieved using a complex algorithm to create a perfect view of the vehicle from a bird’s eye perspective.
As important as a rear-view mirror: Automatic warning of workers in the danger zone new features – specially developed for construction sites and mining – have now been added to this 360-degree view. For example, Continental’s s pecial Vehicle experts have now developed a feature for construction machinery – Worker Detection. it’s based on the passenger car development team’s work on the City Emergency Brake Assist. With the help of an algorithm specially adapted to the confusing conditions of a construction site, persons who are near the construction machine can be detected, preventing accidents and collisions. in collaboration with a large o E m , this algorithm was “taught” the specific differences between a road scenario and the situation on a construction site: stones, gravel and sand instead of smooth, gray asphalt surfaces; metal parts, concrete blocks and wooden pallets instead of clear lanes; persons in bulky overalls, helmets and fluttering high-visibility vests instead of contrasting outlines that are easily distinguishable from the background. As a result, the proViu 360 system can detect persons located close to the machine, which tells the operator that he or she should on no account set the vehicle or machine in motion.
As important as cleaning spectacles: Cameras display a warning if their lenses are dirty t he second new feature keeps the platform operational because the relevant algorithm alerts the driver if a camera is dirty or blocked and the system can no longer provide all the necessary information. “At first glance, this looks like a rather low-key idea,” says Chris meissner. “However, during a dirty and tiring working day, a digital systems must offer practical support. t hat’s why we made the programming effort and can now provide the construction and mining industries with that specific hands-on support for productivity and safety.”
As important as a windshield: When the cabin’s wall and front superstructure are invisible Another feature that can offer great added value on construction sites is Continental’s transparent Chassis for construction machines with projecting superstructures. t he front-mounted camera films the area in front of the vehicle and sends the images to the control unit. the system then displays the images in relation to the vehicle’s steering angle and speed, enabling a view “through” the vehicle for the operator, despite a lack of front visibility. For example, in road roller tasks that require a great deal of precision, the machine operator always knows where his or her vehicle is in relation to the working zone.
As important as plug & play: Autocalibration reduces implementation time t he latest feature of p roViu 360 is a software function that is particularly helpful for the industrialization of machines manufactured in small production runs. Autocalibration significantly shortens the implementation time for p roViu camera systems in production. instead of requiring manual calibration of the proViu camera system for optimal visibility, a software algorithm detects a pattern around the vehicle. it determines the best calibration settings for each vehicle within seconds, reducing calibration time by several minutes per vehicle. the Autocalibration function also guarantees repeatable results.
A platform approach enables the latest technologies, even in small production runs
“At this point, it’s essential that we identify the different usage scenarios where our new features can assist,” says Chris meissner. “this is how manufacturers of construction and mining machinery can benefit from proViu 360 as a platform. once the hardware has been installed, future functions can also be used quickly, increasing safety on the construction site.” During the development of the p roViu 360 and its new features, Continental’s experts were able to draw on their many years of experience and in-depth knowledge of passenger car environment detection. this preparatory work acts as a technological springboard for innovations in larger vehicle classes with smaller production runs, such as those in the construction and mining sectors. i smail Dagli explains the motivation behind Continental’s product and service platforms: “o ur goal is to give the off-highway sector access now to the digital technologies that will assist them in their specific situations. t his also includes driver assistance systems applications. our Bauma motto is also in line with this goal: We build tomorrow. now.” www.continental.com