Industry USA | 34 - September 2022

SECO TOOLS OPENING NEW PRODUCTION UNIT IN RAMOS ARIZPE, MÉXICO

Everything is ready for the grand opening of the new Seco Tools Production Unit (PU) in México, on September 29th. The new plant will house special tool manufacturing. This strategic move will allow Seco Tools to consolidate its presence in the Mexican market which extends and strengthens the configuration of its manufacturing chains worldwide.

Located in the modern 360 Industrial Park, the new PU will have privileged access to the Saltillo-Monterrey highway, with direct road communication to industrial cities in the North (Monterrey, Nuevo Laredo, Matamoros, and Reynosa) and the South (San Luis Potosí, Guanajuato, and Querétaro).

The new 2,500 square meter manufacturing facility features Seco Tools unique architecture, design, and production cell layout standards. Additionally, all Ramos Arizpe’s PU employees will have exclusive training and education spaces with multifunctional rooms for strategic, commercial, and administrative activities.

It’s been two years since the acquisition of the cutting tools division of QCT (Quimmco Technological Center), and the machinery and equipment from the previous facility will now be transferred, occupying approximately two-thirds of the PU floor. New equipment for standard tool production is expected to come soon and fill the remainder of the space.

Seco Tools has a focus on sustainability and this new location is no exception. Solar cells will be installed on the plant roof and on the top of car ports to generate up to 50% of the power needs of the PU.

“Seco is strongly committed to the environment and green technologies. It is not surprising that we are investing in solar panels in our new facility in México”, said Oksana Wade, CFO at Seco Tools. Seco Green Fund, created in 2012, supports many environmental initiatives, “which is not only about green power but also other efforts. In México, Seco Tools is not only selling new tools but also regrinding and remanufacturing carbide and PCD tools, as well as recycling carbide at the end of the tool life. Taking care of the whole tool lifecycle, the customer wins and the environment wins too”, Wade explained.

In addition to the focus on sustainability, Seco Tools philosophy is rooted in being a good corporate citizen and developing social responsibility activities to support local schools, public squares, and activities-oriented programs in the perimeter community.

This new PU is an example of Seco Tools’ commitment to the Mexican market and will be strategically positioned to better serve the growing demand for carbide and diamond tools both in México, throughout North America, and some countries in South America and Europe.

https://www.secotools.com/

STANDARD POSITION SWITCH SERIES WITH OR WITHOUT SAFETY FUNCTION

With these features, steute aims to make its ES/EM 97 series universally applicable throughout the automation industry. Accordingly, it has a wide range of actuators (various fulcrum levers, roller levers, spring rods…) and dimensions to EN 50047, the prevalent standard for automation technology.

The actuator heads can be easily fastened, replaced or turned in 90o steps with four captive screws. The switching inserts can be removed after opening the screw-free cover – simplifying installation.

The new series can also be used in machine safety applications, i.e. as position switches with safety function. Paired with a suitable receiver, they achieve a safety level in line with Performance Level e to EN ISO 13849-1 and SIL 3 to EN 62061.

For the position switches with safety function, two additional actuator heads are available. In the “AZ” version, the ES 97 becomes a safety switch with a separate actuator – the classic design for position monitoring of guard doors in line with machine safety. And the ES 97 SB is suited to spacesaving hinge-mounted position monitoring of turning guard doors.

The steute business unit “Automation” is thus expanding its product range to include a – like all steute switching products – particularly flexible, robust and high-quality series of position switches which can be flexibly adapted to suit individual applications.

https://www.steute.com/

LAPP INTRODUCES UL AWM-CERTIFIED SINGLE-CORE ÖLFLEX® CABLES FOR EXTREME TEMPERATURES

LAPP’s ÖLFLEX® HEAT 260 SC heat-resistant single-core industrial cable now carries UL AWM certification/ cRU AWM I A/B. Ideal for applications subject to extreme temperatures, the ÖLFLEX® HEAT 260 SC cable features polytetrafluoroethylene (PTFE) insulation to provide exceptional resistance to acids, alkalis, solvents, oils, other chemicals and UV exposure.

This rugged construction allows ÖLFLEX® HEAT 260 SC to resist cracks during frequent ambient temperature fluctuations while exhibiting a wide temperature range of -190°C to +260°C, with a UL/CSA rating of up to 200°C. The cable also maintains high elasticity and tensile strength, with a minimum bending radius of 10x OD and a fixed installation bending radius of 4x OD. Flame retardance ratings include:

- IEC and EN 60332-1-2

- UL Horizontal Flame Test

- CSA FT1

The silver-plated copper-stranded conductors come in 7-, 19- or 37-wire AWG sizes. In addition, ÖLFLEX® HEAT 260 SC is now available with UL AWM certification (AWM Style 11486 acc. to UL 758), with cross sections from 28 to 12 AWG.

Thanks to the series’ small diameters, ÖLFLEX® Heat 260 SC single-core cables are well-suited for space- and weightconstrained applications in mining, chemicals, refineries and metal fabrication industries as well as any environment with extreme temperature variations.

www.lappusa.com

SOFTING INTRODUCES OPC UA-BASED OT/IT INTEGRATION SOLUTION WITH MQTT CONNECTION

With the new edgeAggregator, Softing offers a flexible, container-based solution for managing complex system architectures in OT/IT integration all the way to edge and cloud applications.

Data exchange plays a particularly important role in the integration of production and management levels up to edge and cloud applications. Already with a small number of servers and clients, the architecture becomes very complex. With the new edgeAggregator, Softing provides a central data integration layer that reduces complexity while addressing the large number of variables as well as managing access rights and special security requirements.

The edgeAggregator has three key functions

1. As an OPC UA aggregation server, it handles the aggregation of up to 100 OPC UA servers and supports up to 25 OPC UA server endpoints.

2. As an IoT cloud gateway, it handles bidirectional data transmission with cloud applications via MQTT Publisher/ Subscriber functionality.

3. As Security Supervisor, it is responsible for the central management of the security parameters of the OPC UA and MQTT connections, such as users and certificates, and acts as an “OPC UA Firewall” for protection against attacks.

As a Docker container, edgeAggregator can be easily configured and deployed as an edge solution or with central cloud platforms. The interface abstraction of edgeAggregator allows continuous adaptation and scaling of IoT solutions based on OPC UA and MQTT throughout the entire lifecycle. Users thus gain a high degree of flexibility while significantly reducing integration and configuration costs.

https://industrial.softing.com/

edgeAggregator, a flexible, container-based solution for managing complex system architectures in OT/IT integration.

SMARTLINK PRODUCT FAMILY FROM SOFTING OFFERS EXTENDED FUNCTIONALITIES FOR PLANT ASSET MANAGEMENT

Two product releases from Softing’s smartLink family offer enhanced functionalities for Plant Asset Management and the implementation of Industry 4.0 connectivity in industrial networks.

The smartLink product family from Softing enables end customers to make efficient use of connectivity at the interface between OT and IT. The products allow simple and scalable integration of device data into plant asset management applications. The new versions of smartLink HW-DP v1.20 and smartLink SW-HT v1.20, which are now available, offer enhanced functionalities for data transfer and connectivity.

smartLink HW-DP – Integration of Industry 4.0 applications in PROFIBUS and HART systems smartLink HW-DP enables access to process, asset, and diagnostic data from PROFIBUS devices and HART devices connected to PROFIBUS remote I/Os, as well as secure export to any system inside and outside the user’s own network. The new version v1.20 now adds support for providing asset and diagnostic data from field devices via MQTT. This allows easy integration into typical IoT system architectures, such as the Namur Open Architecture (NOA) or the IoT reference architectures of large cloud platforms.

smartLink SW-HT – Data access via Emerson AMS Device Manager and other HART IP-enabled Plant Asset Management applications

smartLink SW-HT allows access to configuration and diagnostic data via Emerson’s AMS Device Manager or other HART IP-enabled Plant Asset Management applications. As the only solution available on the market, smartLink SW-HT has so far supported Schneider Electric M580 controllers and drop I/Os as well as Allen-Bradley controllers and remote I/Os. Version v1.20 now also connects Emerson AMS Device Manager to HART devices connected to R.Stahl IS1+ remote I/O. More and more modern remote IOs are using Ethernet as a connection to the controller. smartLink SWHT takes this trend into account by providing an Ethernet connection for tunneling HART commands to remote IOs. As a Docker container, smartLink SW-HT can be managed via Kubernetes-based management platforms or services of the major cloud platforms.

Both new product versions expand the possibilities for end customers to implement open, standards-based, and scalable system architectures with the smartLink product family and to integrate connectivity into IT-managed edge solutions.

https://industrial.softing.com/

SECO AND PARTNERS TO HOST FIRST HYBRID AEROSPACE INNOVATION EVENT

Seco and its technical partners will host the company’s first hybrid (physical and virtual) Inspiration Through Innovation (ITI) event on Wednesday, September 28, 2022. The event will be focused on the aerospace manufacturing segment, with machining demonstrations, an inspiring seminar programme, and networking opportunities.

Physical and virtual event

The event’s interactive sessions will be presented to a live audience and streamed live via the event website. On-site attendees will get to meet presenters in person, network with partners, and see live machining demonstrations. In addition, all recorded sessions will be available on demand after the event for every registrant.

Attendees gain valuable insights and learning from the ITI events, which demonstrate the value of collaboration in the pursuit of innovation – this time, specifically in aerospace manufacturing.

Inspiring program

• Collaborative machining demonstrations showcased at Aero ITI 2022 will include:

• Power skiving and on-machine broaching on an Inconel jet engine compressor disk

• WAAM (wire-arc additive manufacturing) of an Inconel blisk hub and production of the additive manufactured tools used to finish the part

• Highlights from ongoing projects such as automated holemaking in stacked composites, aggressive structural machining, and a one-shot approach to aluminum A-frame machining.

• Technical partners will share inspiring live discussions and seminars on various topics and challenges facing the aerospace manufacturing segment, such as:

• Partnerships to support sustainability ambitions

• Physics of machining in superalloys

• Efficient machining in difficult materials such as CFRP and stacked composites

• Finding value in data, digitalization, traceability, and automation

“Partnerships are a journey,” says Jon Shipley, Global Business Development Manager, Aerospace at Seco Tools. “They are forged and built over time by working together to a common goal. With ITI and Innovation Hub, we work with our partners – old and new – to wrap collaborative solutions around our customers’ real challenges. We can’t wait to open the doors again and welcome you back to the Innovation Hub to meet, network, learn and grow together with us and with our partners.”

Further learning

To further support aerospace manufacturers, Seco has launched a selection of technical and educational content dedicated to real-world aerospace components, such as a wing pylon and a blisk. Visitors to the Seco website will gain insights into the cutting-edge technologies, trends and individuals that are shaping the aerospace manufacturing industry through podcasts, videos and other content.

Manufacturers worldwide are encouraged to register and join live on-site, live virtually or view the event session recordings on demand after the event. For more information

and to register for Aero ITI 2022, please visit: https://event. secotools.com/aeroiti2022

ITI registrants will also have direct access to more exclusive aerospace content through secotools.com.

Seco and technical partners will host an ITI event focused on automotive manufacturing in Germany in November 2022.

Valuable lessons from collaborations

Inspiration through Innovation draws on the Seco global network of partners, bringing together in-house expertise and external knowledge to explore problem-solving possibilities. During ITI events, attendees experience the results of these innovative partnerships and discover how collaboration can help them find solutions that will drive their businesses forward. This collaborative approach solves ongoing issues found in various manufacturing industry segments.

https://www.secotools.com/

THE SMART FUTURE OF AGRICULTURE

How can the earth feed nine or ten billion people? “Smart farming” is an important part of the answer to this existential question: Extremely high efficiency in food production through the targeted use of the latest technology, computer-supported and – where possible – fully automatic. Seeds are individually and precisely placed; fruits carefully picked by mechanical grippers; fertilizers and plant protection products applied in small doses and in a targeted manner. These operations require a large number of small electric motors that are both robust and powerful.

Quantum computers, space tourism or hydrogen technology – the latest technological hype focuses on constantly changing topics. Curiously, the most important sector is often overlooked: agriculture. Even though it has thus far reliably fed an exponentially growing human population. The agricultural revolution, which began in the 18th century, allowed yields to increase enormously. It is based on the increasing use of high-yielding varieties, mineral fertilizers and chemical pesticides, on mechanization and large-scale artificial irrigation. These interventions into the ecology are not without unwanted side effects, however.

All well-founded population forecasts predict that the human population will grow to between nine and ten billion people by the end of this century. The earth offers the potential to supply even this large number of people with sufficient food. Agriculture faces an enormous challenge here, however. Crop cultivation and livestock farming must produce more without endangering the life-sustaining resources. Fertile soil, clean groundwater and an intact natural world are our most valuable “resources.” They must be protected at all costs.

Focus on the plant instead of the field

Until now, many important work steps in crop cultivation, such as planting, fertilizing and plant protection measures have been based on land area. When spreading seed or pesticide, one calculates the quantity per acre or hectare;

the machines distribute the material with the appropriate flow rate. Instead of strengthening the plants, however, a portion of the nitrogen fertilizer, for example, reaches the groundwater, where it clearly does not belong. Tasks such as the pruning of fruit trees or the harvesting of delicate fruit and vegetable varieties require costly manual labor, while more and more enterprises suffer from a personnel shortage.

Smart farming uses modern technologies to increase the efficiency of agriculture, to use all resources more sparingly, to relieve people from monotonous work and to produce higher yields. In this context, one also speaks of precision farming, digital farming or e-farming. Using computersupported and networked processes plus machine learning and customized robot functions, focus can be placed on the individual plants instead of the field as a whole.

The more directly the measures are targeted at the plants, the more economically and efficiently these measures can be used. For example, the use of herbicides can be significantly reduced if applied to the individual plants in a more targeted manner. Fruits and vegetables could be harvested by robots in continuous passes, always at the optimum ripeness.

Lightweight, autonomous field robots also provide an opportunity to protect the ground. Today’s large agricultural machines weigh up to ten metric tons. With such weight,

every pass results in dramatic soil compaction. This greatly limits the ability of the affected layer of soil to absorb water and air, thus strongly impacting soil life; the growth and health of the crop plants in the areas near travel paths are also impacted. Smart farming can help contribute to healthier soil and increased biodiversity.

Automation in agriculture and horticulture

For now, many applications exist only as studies or prototypes. But smart farming is already being put to practical use, such as in precision planting. This was originally developed for research and seed breeding. These machines can plant the individual seeds at precisely defined intervals. Each plant receives enough space to grow, and the acreage is optimally utilized. At the same time, the valuable seeds are used extremely efficiently.

The most modern machines use one separation module with electric drive per row. A motor drives a slotted or toothed disk that transports the individual seeds to the outlet. Using an intelligent controller, it is possible to precisely set the optimum spacing for each type of seed; when traveling around corners, the different radii of the individual rows can be compensated for. The feeding of the seeds to the disks is likewise controlled using motorized closures.

With vegetable and flower cultivation in greenhouses, many plants are first sprouted in small pots and later replanted in larger pots or in beds. In modern horticultural enterprises,

Always perfectly ripened products through continuous automated harvesting.

machines perform the sorting and handling of plants and pots. Their machinery is very similar to that used in industrial production and logistics. There are conveyor belts and roller conveyors on which trays with products in various stages are transported, sorted and repotted. The grippers used here differ from those used in similar devices in other industries only in the shape of their “fingers.” Driven by micromotors, they perform the automatic handling of the individual pots and root balls.

Self-driving harvesting machines for fruits and vegetables have not yet reached series maturity for general use, but the direction of the technical development is already apparent: camera-assisted sensors detect the degree of ripeness of strawberries or peppers on the basis of color and shape and record their exact position. The on-board computer uses this data to control a robot arm, which is equipped with a type of shears and a collection device. The prototypes of this technology are full of electric motors, from the single-wheel drive and the robot arm to the cutting apparatus and the collection system for the harvested produce.

Key technologies: electrical system and electronics

“In conventional agricultural machinery, mechanical gear transmissions and pneumatic drives are very common,” explains Kevin Moser, who, as Business Development Manager, is responsible for applications in this sector at FAULHABER. “For smaller-scale systems in smart farming, these are often too heavy, too bulky, too mechanically

complex and too energy inefficient. We therefore see an increasing number of electric micromotors in use here that supply the power for specific work steps. The drives in an agricultural environment must, however, usually meet very high requirements.”

Unlike the traditional large devices, the machines and components used in smart farming are generally more compact and lighter. This means that there is often little space available for the motors. Nevertheless, as drives of sowing disks, flaps, grippers, robot arms or shears, they must supply sufficient power to reliably perform the respective task over countless cycles. At the same time, they should operate extremely efficiently, as the autonomous units usually draw their energy from batteries with limited power reserve. It must also be possible to integrate the drive electronics in networked structures and make intelligent control possible.

“These are typical requirements placed on drive systems of the highest class; the right answers are always standard issue at FAULHABER,” says Kevin Moser. “Moreover, the drives used in agricultural environments must also be extremely robust so that they themselves function reliably and for the long term under the most demanding conditions. Large temperature fluctuations and strong mechanical loads are the norm in agriculture and horticulture. And, in spite of all of this, the costs must remain reasonable. We at

Drives used in agricultural environments must operate reliably under harsh conditions.

Targeted use of fertilizers and herbicides reduces soil contamination.

FAULHABER can offer multiple series of devices that manage this balancing act.”

Moser is referring to the maintenance-free brushless and especially compact flat DC-micromotors of the BXT series as well as the exceptionally robust and cost-efficient copper-graphite motors of the CXR line. The gearheads of the new GPT series are very well suited for high load transmission under harsh conditions. Extremely efficient, they are also very robust and, thus, ideal for agricultural applications. Optional incremental encoders enable highly precise positioning. Various controllers, e.g., with CANopen interface, are available for the networking of the drive systems. “Drives from FAULHABER are already being used in smart farming,” reports Kevin Moser. “They will continue to play an important role for demanding applications in this area.”

https://www.faulhaber.com

Modern machinery takes over the sorting and handling of crops.

DFI RECEIVES GREENHOUSE GAS INVENTORY CERTIFICATION AND IS MOVING TOWARDS ENERGY TRANSITION

Stemming from its mission to protect the Earth and achieve sustainable corporate management DFI has conducted carbon inventories for three consecutive years.

DFI Inc., the world’s leading embedded motherboard and industrial computer brand announced that the company had received ISO 14064-1 certification for greenhouse gas inventory from an international third party this year. Stemming from its mission to protect the Earth and achieve sustainable corporate management, DFI has conducted carbon inventories for three consecutive years. DFI is responding to the Taiwan 2050 net-zero carbon policy through action and working towards energy transitions.

The harsh effects of climate change have been proven by science. Therefore, the climate has become a highly significant global issue. Net-zero emissions have become a prominent part of corporations. In response to the international net-zero trend, the National Development Council (NDC) announced “Taiwan’s Pathway to Net-Zero Emissions in 2050 and General Strategy Description” this year.

The NDC stated that the pathway to net-zero emissions in 2050 is based on the four primary directions of “Energy Transition,” “Industrial Transition,” “Lifestyle Transition,” and “Social Transition.” To respond to the net-zero emissions by 2050 goal, in addition to conducting ISO 14064-1 greenhouse gas inventory certification, DFI is also planning to implement ISO 50001 energy management certification in the future to ensure the tracking of greenhouse gas emissions. In terms of the head offices, emissions in 2021 were reduced by around 12 tons compared to the base year of 2019.

The President of DFI, Alexander Su, expressed that DFI regards sustainability as its responsibility and hopes to promote energy transitions externally. DFI aims to help companies implement energy conservation and carbon reduction to reduce corporate operations’ impact on the natural environment. Through industrial computers with high computing power and wide temperature and voltage ranges, the products can be used in solar power, wind power generation, automotive computers, and charging pylons, allowing the company to provide solutions for green energy, electric vehicles, and energy needs.

The wave of new infrastructure brought on by global production automation and the digital transformation will make smart applications a long-term, rigid demand. DFI will work with its group partners and subsidiaries to implement various energy-saving and carbon-reducing operations and improve energy efficiency. While fulfilling its social responsibilities, DFI will help companies accelerate their transformations and deployments and satisfy their foundational needs. The company will continue innovating and improving production capacity to seize new market opportunities.

www.dfi.com

THE NEW WPLHE FROM NEUGART

Axially space-saving, economical, IP65-compliant and designed for high radial and axial forces at the output: The WPLHE combines all the advantages of the successful PLHE, the world’s first combination of the Economy and Precision gearboxes, as an right-angle variant.

Specifically, the WPLHE features both the gearing of a proven economy gearbox and a high-performance output bearing with preloaded tapered roller bearings, which are otherwise commonly used in precision gearboxes (such as the PLN and the PSN). This means that the new rightangle gearbox tolerates high radial and axial forces of up to 8,000 N at the output. For example, pulley drives with high radial loads can also be implemented in right-angle designs.

Compared to the coaxial PLHE the motor is rotated by 90° in this case, the WPLHE offers the ideal solution in confined spaces, for example in packaging and other special machines. It is the only Economy right-angle gearbox to be offered with a premounted pinion as an option. This makes it particularly suitable for space- and cost-sensitive rack-andpinion drives. There are 13 different pinions from which to choose: with choice of straight-cut or helical-cut teeth, from module 2 to 3, with numbers of teeth from 15 to 27.

Thanks to the output geometry with square output flange and long centering flange that has become established on the market, the WPLHE is easy to implement. Several different output shaft variants - smooth, keyed, splined or with premounted pinion - mean that the right-angle gearbox can be used in a wide range of applications. It is also the only Economy right-angle gearbox with IP65 protection class, making it suitable for harsh, dusty and dirty environments. Food-grade and low-temperature lubricants are also available for the lifetime lubrication commonly provided by Neugart.

The new WPLHE is now available in the three sizes 060 / 080 / 120, either as a single-stage version (in the ratio range 3 to 10) or as a two-stage version (ratios 9 to 100). Thanks to an efficient supply chain, Neugart can continue to guarantee attractive delivery times for quantities starting at 1.

https://www.neugart.com/en/

Known strengths now also available in the form of a right-angle gearbox: the new WPLHE from Neugart. (Source: Neugart GmbH)

COMAU UNVEILS THE “RACER-5 SENSITIVE ENVIRONMENTS”

A cleanroom-classified, element-resistant high speed industrial robot.

• Racer-5 SENSITIVE ENVIRONMENTS is expressly designed for harsh settings with high risk of contamination, as found in Pharma and Cosmetics, Electronics and Food&Beverage

• It combines a ruggedized element-resistant shell with flexibility, high repeatability, and Comau-proven accuracy

• IP67 rated in all installation positions and ISO Cleanroom classification by Fraunhofer, it offers dependable protection from water, chemical agents and other contaminants

• With NSF H1 food grade lubrication and a high gloss painted surface, the newest Comau robot is safe for direct contact with any type of food

Comau introduces its new RACER-5 SENSITIVE ENVIRONMENTS (Racer-5 SE), a high-speed industrial robot designed for the special and sensitive settings that characterize the pharmaceutical, health & beauty, food & beverage and electronics industries. Featuring a protective water, heat and grease-resistant coating, the ruggedized 6-axis articulated robot fully responds to the demand for IP67 certification, high-grade ISO 5 Cleanroom classification (ISO 14644-1), protection from chemical agents and the need to reduce the risk of contamination. It also has NSF H1 food grade lubrication. Further benefits of the dedicated robot include reduced operator risk when working with potentially harmful chemicals and substances, as well as increased productivity, traceability, and quality.

Racer-5 SE addresses the specific need for speed, accuracy and repeatability within cleanrooms and other sensitive environments. The result of an intensive design process based on the study of forms and attention to detail, it has compact dimensions, 5 kg payload, an 809 mm maximum reach, and a high-gloss, ruggedized element-resistant shell.

Racer-5 SE can be used on a tabletop, inclined, or mounted on a wall or ceiling, allowing it to easily automate applications with stringent requirements such as the handling of pharmaceuticals in sterile filling rooms or the certified cleanroom assembly of microelectronics, while reducing overall operating costs. Furthermore, Racer-5 SE is well-suited for the food and beverage industry, given that its white painted surface is approved for direct contact with all types of food (Reg Eu 1935/2004, Reg Eu 10 /2011 and Reg Eu 1895 /2005) and the IP67 rating protects it from peroxide, chlorine, alcohol and other aggressive cleaning agents.

Fitted with stainless steel screws and covers, Racer-5 SE can be easily cleaned and decontaminated as often as needed, helping increase product quality and reduce the potential for human-related error or contamination. It is also one of the fastest robots of its kind. And because the electrical and air connectors and fittings are located outside the production zone, the robot enjoys greater agility while minimizing the risk of damage. All this enables Racer-5 SE to ensure higher production quality, better performance, quicker cycle times and reduced capital expenditures.

“Our new Racer-5 SE combines efficiency and technical excellence with the features and functionality required for effective application within sensitive settings,” explains Nicole Clement, Chief Marketing Officer at Comau. “We expect the adoption of Robotics in Sensitive Environments to grow significantly in the next coming years, largely

driven by increasing automation in fast-growing industries such as food & beverages, pharma, plastic & chemicals and electronics”.

Made entirely in Comau – Turin (Italy) – Racer-5 SE has a rigid construction to ensure higher precision and repeatability. It has been tested and certified for cleanroom compliance by Fraunhofer, and is available in two different 5 kg payload configurations, with a reach of 630 mm and 809 mm.

INNERGIE, A DELTA ELECTRONICS BRAND, LAUNCHES C6 ADAPTER WITH GAN TECHNOLOGY

Innergie, a consumer power brand of Delta that won several international certifications and awards, today announced the launch of the C6 60 W USB-C adapter for Innergie’s flagship “One For All” Series. The latest C6 adapter takes advantage of Gallium Nitride (GaN) technology and boosts charging efficiency for consumers by up to 91.5%.

The new C6 adopts GaN instead of traditional Si-MOSFET components to optimize its electrical circuitry and to enhance power efficiency. Equipped with high-power delivery, the C6 automatically detects the output voltage for any device and provides fast charging for a wide range of 3C products. The C6 lowers operating temperature by 10 degrees Fahrenheit at 60 W full load charging—compared to Innergie’s previous 60C Pro generation of adapters.

Since working from home (WFH) is the “new normal,” seamless integration across multiple devices is a critical factor in determining energy efficiency during WFH. Innergie’s “One For All Series” adopts USB-C—the dominant connector primarily used by most smart devices—to support a power range spanning 30 W to 63 W. The series features PD 3.0 fast charging and output power customization for different devices by utilizing dynamic power allocation technology. Now users can charge laptops, mobile phones, tablets, earphones, game consoles and other devices. Innergie will continue to deploy GaN technology for new products in the “One For All Series” line—bringing efficiency, simplicity and convenience to our daily lives.

For more information about the Innergie C6: https://bit.ly/innergiec6gan

Available on Amazon for $47.99: https://amzn.to/3JYSi3e

ANDANTEX WILL INTRODUCE A NEW PLANETARY REDUCER DESIGN CONCEPT AT IMTS

Andantex will unveil its latest generation of high-precision planetary reducers, built around its new EVO 1 (Evolution 1) technology, during IMTS 2022 at Booth 236016.

Developed with machine tool performance in mind, EVO 1 is a new approach to driving machine tool axes. The EVO 1 mechanical gearing system approaches the performance of a linear motor at the lower price of a rack and pinion linear axis. Features include high stiffness, zero backlash and an ultra-minimal transmission error. This new design provides vibration-free motion and an optimum surface finish for the machined part.

At the show, Andantex will showcase its first range of redesigned planetary reducers featuring EVO 1 technology – the SRP, KRP, KRPX and DRP Series – which are all available in their existing sizes. The new design still features the breakthrough technologies that made this range of products a favorite for machine tool builders; small diameter integral output pinion, huge preloaded tapered roller output bearings helping to create maximum combined (radial, torsional and axial) stiffness, as well as Patented ZERO-BACKLASH DualDRIVE and TwinDRIVE solutions.

In addition to the planetary reducers, visitors can also check out many other products from Andantex’s varied lineup, including:

• Linear and rotary axis drive systems.

• Two-speed spindle drive gearboxes.

• Automatic lubrication systems.

• Merobel magnetic particle tension control systems.

www.andantex.com

GRANITE RIVER LABS AND ROHDE & SCHWARZ EXTEND PARTNERSHIP TO BROADEN EUROPEAN TEST LAB’S COMPLIANCE TESTING CAPABILITIES

Having recently opened their new state-of-the-art high-speed digital compliance test laboratory in Germany, Granite River Labs (GRL) has now further extended their scope of industry services for a growing European market. By adding the R&S ZNB20 vector network analyzer from Rohde & Schwarz to complement the previously acquired R&S RTP164 high-performance oscilloscope, the GRL test lab is able to offer an even broader range of testing services around established and future high-speed digital technologies like Automotive Ethernet or USB.

Granite River Labs (GRL), a global leader in compliance test and certification of high-speed digital designs, cables and connectors, and Rohde & Schwarz continue their partnership to build up GRL’s new European test laboratory in Karlsruhe, Germany, opened in December 2021. GRL has added the R&S ZNB20 vector network analyzer (VNA) from Rohde & Schwarz to the test equipment resources of their test lab.

With this step, the lab’s range of industry services is being extended to VNA-based measurements for verification, debugging and compliance tests of cable assemblies and connectors for Automotive Ethernet, Automotive SerDes Alliance, USB, HDMI, and many other standards. Besides that, GRL can provide customer services for accurate test fixture characterization and de-embedding in high-speed digital and RF applications. Last but not least, the R&S ZNB20 also complements the range of offered interface tests based on the R&S RTP164 high-performance oscilloscope with additional tests like return loss and mode conversion measurements as required in host/interface testing.

Rohde & Schwarz as a leading provider of test and measurement equipment offers state-of-the-art solutions for compliance test as well as an extensive tool chain for verification and debug test. Customers seeking official certification by the corresponding standards bodies can use the the same Rohde & Schwarz test solutions in-house

With the R&S ZNB20, GRL can offer VNA-based measurements at their test lab in Germany.

for R&D and pre-compliance testing, before getting their products officially verified and certified by GRL.

The R&S ZNB20 provides powerful tools for test fixture characterization and deembedding. It offers a wide range of measurement results, both in frequency and in time domain, also including transmission line impedance, signal rise time and skew as well as eye diagram and automated mask testing. In combination with the R&S ZNrun compliance automation software, it automates the complete test process from data collection, postprocessing and test report generation. The R&S RTP is based on a real-time signal processing architecture and provides a powerful tool set for verification and debug, including real-time de-embedding, real-time eye diagram, high-speed serial pattern trigger and protocol decoding, as well as an industry leading jitter and noise separation. Utilizing the R&S ScopeSuite Compliance Test framework the instrument executes automated tests for various high-speed digital interfaces with image-based workflow guidance and a comprehensive test report.

Granite River Labs as a leading test house for high-speed digital designs and interconnects offers customer services for compliance test and certification as well as debugging consultancy. Technologies, addressed at its recently opened location in Karlsruhe include Automotive Ethernet (up to 1000BASE-T1 and 2.5G/5G/10GBASE-T1) and USB 2.0 and USB 3.2, as well as HDMI, DisplayPort, MIPI, DDR and others.

Martin Stumpf, segment manager for digital design test at Rohde & Schwarz, says, “We are happy to move forward with our partnership with Granite River Labs and equip their new test lab in the heart of Europe. Pairing our expertise in test and measurement with the compliance and certification competency of Granite River Labs will help customers bring their products for current and future high-speed digital communications to market more quickly.”

Holger Kunz, President of Worldwide Services for GRL says, “Germany is the leader in innovation in the fields of automotive networking, infotainment, charging, and power management. We are pleased to be moving forward in our partnership with Rohde & Schwarz to ensure a worldclass product development ecosystem in Europe. With this relationship, GRL will be able to combine their deep technical expertise with our own extensive capabilities to support the introduction of next-generation products and solutions.”

Granite River Labs and Rohde & Schwarz have exhibited their joint competencies in high-speed digital compliance testing at the Automotive Ethernet Congress in Munich from June 1 to 2, 2022.

www.rohde-schwarz.com

ROHDE & SCHWARZ ANNOUNCES UNIQUE 56 GHZ AND 67 GHZ FREQUENCY OPTIONS FOR R&S SMW200A VECTOR SIGNAL GENERATOR

Rohde & Schwarz has introduced not just one but two new maximum frequencies for the R&S SMW200A vector signal generator, bringing previously impossible high performance to digitally modulated signals up to 67 GHz and beyond. The R&S SMW200A is first to enable flat frequency response and 2 GHz modulation bandwidth above 44 GHz. In addition to all applications already supported up to 44 GHz, the 100 kHz to 56 GHz option covers all currently used 5G frequencies, plus earth-to-satellite applications. The 100 kHz to 67 GHz option also supports planned higher frequency 5G bands, the 60 GHz WiGig band, and inter-satellite links.

For the past decade the ceiling for a standalone vector signal generator capable of creating complex digitally modulated signals with high accuracy has been 44 GHz. Higher frequencies have only been possible with additional external frequency upconverters or lower accuracy, both of which have limitations. Now, with new options for maximum frequencies of 56 GHz and 67 GHz, the R&S SMW200A from Rohde & Schwarz dramatically raises the limits for generating wide bandwidth digitally modulated signals of high quality. A maximum modulation bandwidth of 2 GHz is supported, meeting the requirements of even the wider subcarrier spacings defined for 5G FR2 Release 17, and wideband satellite transmissions. The established R&S SMW200A signal qualities including excellent modulation, flat frequency response, and four

hardware-based levels of phase noise performance equally apply to the new frequency options.

Applications in the U and V bands now supported include mobile radio, Wireless LAN, and satellite communications. For mobile radio engineers developing RF components and products to support the 5G mobile radio spectrum available in the 47 GHz frequency band already allocated by the FCC to US network operators, the R&S SMW200A with 56 GHz or 67 GHz option is the ideal signal generator. 3GPP Release 17 specifying further enhancements to 5G has reached a well-defined stage, so the developers will be looking for a signal generator to cover the now extended FR2 frequency range from 52.6 GHz up to 71 GHz. The only suitable signal generator currently available is an R&S SMW200A with

a 67 GHz frequency option – supporting up to 72 GHz in overrange mode.

The new frequency options are equally interesting for high frequency WiFi and Wireless LAN, including IEEE 802.11ad, which operates in the 60 GHz unlicensed band (57-71 GHz).

For satellite communication applications, forward and reverse links operate between 37.5 GHz and 52.4 GHz; intersatellite links use frequencies up to 66 GHz with bandwidths up to 2 GHz.

In addition, for demanding applications above 44 GHz throughout the Aerospace and Defense industry, or for generating digitally modulated signals including early research on 6G components and systems, an R&S SMW200A with frequency options for 56 GHz or 67 GHz, is the highperformance single instrument signal source of choice.

The new R&S SMW200A vector signal generator frequency options are now available from Rohde & Schwarz.

www.rohde-schwarz.com

The R&S SMW200A vector signal generator now covers up to 67 GHz as a single-path instrument.

NO COMPRESSED AIR? NO PROBLEM! WITH PHOENIX LABELING EP4050 PRINT AND APPLY LABELING THAT’S PURELY ELECTRIC!

Whether you can’t have compressed air on your packaging line or want to eliminate the maintenance pains and waste issues, there is a solution. The EP4050 Linear Wipe Applicator is an all-electric Label Printer Applicator, which also means a faster return on your investment, better performance of accuracy and adhesion as well as safer for operators.

Does that sound too good to be true? It is not too good; it just works better.

This system has a fully electric applicator with a light, but robust 3D-printed pad, suitable for wipe-on applications. The applicator moves the labels to the correct position, and they get gently applied onto the labeling surface.

This applicator is perfect for applying labels on products and packages of different heights. The system can dynamically adapt the height of the applicator stroke using a smart laser sensor.

Laser sensors are typically installed before the labeling station. This communicates the product dimensions in advance and allows the applicator to position the label before the product passes. Because of this, it is also possible to label on the front edge of products and packages.

Distribution centers, e-commerce hubs and logistics facilities will benefit from this or any of the Phoenix Labeling print and apply systems, including our tamp/linear, swing arm, corner wrap, belt and pallet labeler. Printing and applying identification labels on any or every side of secondary and tertiary packaging has never been easier.

Phoenix Labeling is the world leader in the designing and manufacturing of smart electric Print & Apply labeling systems. Our machines are installed in all five continents and operate 24/7 to identify secondary and tertiary packaging in a variety of Industries.

How can you know for sure? Contact Phoenix Labeling today and let us provide you with the information you need for your application and process.

https://www.phoenixlabeling.com/labeling-systems/ ep4050-electric-pad-applicator

TELEDYNE GMI ADDS GAS DETECTION CAPABILITIES TO FIRE FIGHTERS

Remote Natural Gas Detection Increases Safety for First Responders and Fire Fighters.

We are pleased to introduce the Gas Laser with highly advanced laser technology designed to detect natural gas with the aim of enhancing safety and improving detection for fire services, and first responders.

Frequently fire personnel and first responders are called to natural gas emergencies using equipment that puts them close to potentially dangerous structures. The Gas Laser supports remote detection allowing the operator to work at a safer distance from the hazard location. When access to a property cannot be established, the Gas Laser can operate through glass, giving the user an audible and visual indication to the presence of methane. This quick scan permits fire personnel and first responders to make rapid decisions and establish control of the gas and ignition sources should a gas escape be detected.

Main features:

• Quickly scan common venting points from a safe distance

• Detection distance 30 m (100 ft)

• 8 hours run-time

• Highly visible, sunshine resistant guide laser equipped for location accuracy

• Graphical interface for easy user interpretation

• Color camera with Bluetooth, WIFI, and datalogging onboard

• Certified Intrinsically Safe to Class I, Division 2, Group D, T4

Discover this new solution: our video & our website

SOFTWARE UPDATE WITH NEW FEATURES AND TRIAL MONTH FOR THE AI TRAINING SOFTWARE

IDS NXT ocean: use multiple neural networks for multiple ROIs in one image.

Users of the all-in-one embedded vision system IDS NXT ocean now have a whole range of new features at their disposal. These include multi-ROI (“Region Of Interest”) for AI-based object detection and the possibility to use different neural networks for different ROIs in one image via Vision App. In addition, there are binning, line scan mode and performance and configuration improvements. New customers can also freely choose whether they want to use the IDS NXT lighthouse training software on AWS – as previously offered by IDS – or now also via Microsoft Azure Cloud.

With Microsoft Azure Cloud Services, IDS Imaging Development Systems now supports another hoster for the AI training software IDS NXT lighthouse in addition to AWS. The offer is aimed in particular at companies that are not allowed to work with AWS due to regulatory requirements. The scope of functions and services as well as the operation of the training software is the same with both hosters. Instead of setting up their own development environment, users can start training their own neural network right away in IDS NXT lighthouse – even without prior knowledge of Deep Learning or camera programming. This involves three essential steps: Upload sample images, label them and then

start the fully automatic training. The resulting network is optimised for use with IDS NXT industrial cameras.

Free IDS NXT lighthouse trial month for all customers How easy and convenient is the tool in reality? Interested parties can now judge for themselves. The company allows all customers to activate a free trial month and extensively test IDS NXT lighthouse. No sales contact is required to activate the full trial licence. All they have to do is register with their IDS user account at IDS NXT lighthouse (https:// ids-lighthouse.ai/login) and select the appropriate option during the process. The licence key is automatically provided.

The current software release also heralds a new, regular cycle for function updates. In future, the company will release new features approximately every three to four months, which will further improve the IDS NXT system and give customers even more scope for designing their image processing applications. The next update, also free of charge, is scheduled for April.

Learn more: www.ids-nxt.com

EMERGENCY PULL-WIRE AND BELT ALIGNMENT SWITCHES FOR EXTREME AMBIENT CONDITIONS – PRODUCT RANGE NOW COMPLETED

To date, these extremely robust and versatile emergency pull-wire and belt alignment switches have been “packaged” in a die-cast aluminium enclosure ideally suited to unfavourable ambient conditions thanks to multiple coatings (passivation, base coat, powder coat). Users can now alternatively opt for an enclosure which is made out of top-quality duroplastic and is anti-corrosive beyond all reasonable doubt. All screws and connecting elements are stainless steel.

The entire series features a high degree of flexibility. The ZS 92 S is available with a variety of pre-installed settings for the release lever and the unlocking mechanism. This means that the switch can be installed in nearly every conceivable operating position, including the rear side.

Installation dimensions are compatible with other readily available emergency pull-wire and belt alignment switches, making it easy to retrofit existing (conveyor) plants with the new switches or to exchange them later. In the ZS 92 SR belt alignment switch, the switching points for advance warning and switch off are easily adjustable in 5° steps, considerably increasing its practicality and versatility.

Users also benefit from significantly reduced release forces and paths when actuating the emergency stop function. They make the safety switch easier to operate and also mean that all the relevant international standards (e.g. regarding emergency stop devices with mechanical latching function) are reliably met.

The latest additions to the ZS 92 series with their robust plastic enclosures – whether as emergency pull-wire or belt alignment switches – are thus ideally suited to bulk conveying and handling applications.

https://www.steute.com/

EXXELIA EXPANDS ITS RANGE OF LOW PROFILE ALUMINUM ELECTROLYTIC CAPACITORS AND DEFIES HIGH TEMPERATURES UP TO +125°C

Exxelia, a global manufacturer of complex passive components and subsystems for harsh environments, is expanding its CUBISIC capacitor range with a HTLP (High Temperature Low Profile) version. This CUBISIC HTLP offers, in a thin rectangular packaging, the highest energy density of capacitors in its class, combined with a high temperature resistance (-55° to +125°C).

CUBISIC HTLP, the new rectangular capacitor range that changes the game. The new range of CUBISIC HTLP by Exxelia clearly stands out! Why?

• It offers up to 60% more capacity than any other rectangular electrolytic capacitor on the market, in the same volume, while having a 5,000-hour life span.

• Covering a temperature range of -55° up to +125°C, the CUBISIC HTLP is designed to provide excellent performance in extreme temperatures, compatible with the most severe military and aerospace applications.

Engineers facing complex design requirements and looking for an easily integrated product will gain space and reliability through the use of improved materials, fully REACH compliant.

The CUBISIC HTLP withstands 20g vibrations and is lowpressure qualified, making it compatible to 92,000 feet in altitude. It is ideally suited for integration into cockpits, actuators, and power generation in commercial and military aircraft as well as radar and laser systems.

Technical specifications

• Capacity from 140μF to 58 000μF

• Voltage from 7.5V to 350V

• Service life of 5,000 hours at 125°C

• Operating temperature -55°C to +125°C

• 20g vibrations and 92,000 feet altitude

• RoHS versions available

https://exxelia.com/en/product/detail/807/cubisic-htlp

MITSUBISHI ELECTRIC TO ESTABLISH NEW PRODUCTION SITE FOR FACTORY AUTOMATION CONTROL SYSTEM PRODUCTS

Mitsubishi Electric Corporation has acquired 42,000 square meters of land in Owariasahi City, Aichi Prefecture, Japan to establish a new production site for the manufacture of factory automation (FA) control system products from April 2025.

Increasing production capacity at Nagoya Works

Demand from the manufacturing industry for FA products is expected to show a medium to long-term growth, particularly in digital sectors such as semiconductors, electronic components, and data centers, as well as for decarbonization related areas such as lithium-ion batteries.

To meet such increasing demands, Mitsubishi Electric will invest approximately 13 billion yen (approx. 110 million USD) to establish a new production site in Owariashi City, which neighbors Nagoya where its main FA production site, Nagoya Works, is located.

The new factory will utilize several advanced technologies such as 5G communication, allowing simultaneous connection of various machines, human workers and automatic guided vehicles (AGVs) as they perform their manufacturing tasks. In parallel, high-speed, real-time data acquisition throughout the factory will provide data sets on all aspects of the production cycle for AI based analysis to realize a safe and flexible production environment.

Additionally, the factory, which will be a three-floor, earthquake-resistant building with a total floor area of 33,600 square meters, will incorporate Mitsubishi Electric’s digital manufacturing solution “e-F@ctory”. This advanced digital approach strongly impacts both the supply chain management (SCM) and engineering chain management (ECM) systems. For example, it combines information technology (IT) and operational technology (OT) with acquired know-how to achieve an integrated FA environment that reduces the total cost throughout the production process from design, manufacturing and maintenance. It also helps accelerate the improvement cycle for productivity and quality, bringing benefits which many manufacturers strive for, like shorter delivery times and higher production quality and efficiency, as well as being able to react flexibly to fluctuations in demand. Furthermore, the new factory will expand the use of automated production processes, including fully utilizing AGVs for increased efficiency in logistics, and digital twin technologies for synchronized digital and real-world production.

The factory is expected to achieve carbon neutrality by implementing a range of CO2 reduction activities that include an “e-F@ctory” based energy monitoring system, and the use of LED lighting, photovoltaic systems and biotopes.

https://us.mitsubishielectric.com/en/

EXPANSION OF THE REGLOPLAS JETPULSE SERIES WITH JETPULSE 100L AND FLOWCONTROL – EFFICIENT COOLING OF DEMANDING DIE-CAST COMPONENTS WITH HOTSPOTS

Demanding die-cast components, such as structural components in the automotive sector (megacastings), place special requirements on the temperature control, in particular on the cooling of so-called hotspots. The jetPulse system from REGLOPLAS offers a reliable and economical solution for cooling hotspots in a die casting die with pinpoint accuracy and reliability.

The spot cooling of so-called hotspots in die-casting dies is an established process for improving the quality and mechanical properties of components with demanding geometries and optimising the cycle time. The trend towards ever larger components, mainly driven by so-called megacasts in the automotive sector, has further increased the need for precise spot cooling systems and has raised the requirements. The jetPulse system from REGLOPLAS offers a suitable solution for every application, configuration and die size. As a supplement to the proven temperature control units and distribution systems for pressurised water and oil from REGLOPLAS, the customer receives a complete temperature control solution for his die casting machine from a single source, including the software for monitoring the entire system and with worldwide local support and service.

Flexible, adapted to needs

The REGLOPLAS jetPulse system offers two unit sizes (30 l or 100 l). Up to six multiJet distributors with 8 channels each can be connected per unit. These reliably cool up to 64 individual hotspots with pinpoint accuracy and cycle controlled. The system is supplemented by the flow rate monitoring of each individual channel with the REGLOPLAS flowControl. The system detects problems in individual cooling channels at an early stage and thus avoids costs due to quality problems and rejects at an early stage. A Profibus interface ensures simple communication between the jetPulse system and the die casting machine.

Powerful, intelligent and energy-saving

The jetPulse 100L has a frequency-controlled, multistage, low-noise pump with a flow rate of up to 100 l/min and a system pressure of up to 30 bar. The pump is equipped with an energy-saving function and is only active while cooling is running. Using intelligent technologies, the system monitors and controls the pump pressure, temperature, flow rate and output. This ensures excellent stability and the highest

degree of safety during the cooling process. The intelligent process monitoring constantly checks the operating data and signals deviations from individually definable limit values before failures occur. Automatic core breakage and leakage monitoring is integrated in each jetPulse cooling cycle. This stops die casting machine immediately if an irregularity is detected in order to prevent possible damage to the tool. The complete system is individually controlled and parameterised in a simple and user-friendly way using the touch screen on the Siemens HMI panel, with easily understandable graphically assisted displays and representations.

Economical complete system from a single source

The jetPulse system offers customers an extensive system with a sophisticated component architecture from a single source. The robust and compact units can be easily and quickly integrated into new or existing die casting plants and deliver more process reliability, better and more stable product quality and shorter cycle times for demanding components with hotspots at low investment costs. jetPulse from REGLOPLAS yields lower unit costs and high component quality, thus sustainably improving competitiveness.

www.regloplas.com

ROBUSTEL’S R1510 ADOPTED BY NTT DOCOMO IN JAPAN

Robustel are glad to announce that our R1510 industrial cellular IoT gateway has been adopted by NTT DOCOMO. This milestone is major progress for Robustel on its mission to help customer’s businesses in industries across the world to solve their connectivity problems with robust, secure and scalable IoT and M2M solutions.

Industrial cellular IoT gateway R1510 adoption background

NTT DOCOMO, have developed a IoT service package called “DOCOMO IoT Managed Service”, it is a service bundle combining communication devices, connectivity and maintenance in a complete service offering. This service has wide reaching applications beyond the IoT industry, functioning as an alternative solution for any customer using ISDN/PSTN and 3G networks as they are scheduled to be shut down in the future.

The Robustel R1510 IoT Router is an industrial LTE router offering cost competitive connectivity with various interfaces. With thousands of units regularly being shipped worldwide, the R1510 has been certified by over 20 mobile network operators (MNOs) in Japan, the United States, Europe, Southeast Asia, etc. Therefore, the router can be quickly deployed in IoT projects not only in Japan but also globally.

The R1510 offers an industrial ruggedized housing that can be used in harsh environments with an operating temperature range from -25 to 75°C. In addition to the two Ethernet interfaces it can also support digital input/outputs (DI/DO) as well as Wi-Fi in client and access point modes.

For more information about R1510, please visit https://www.robustel.com/en/product/r1510-industrialcellular-vpn-router/

Robustel Cloud Manager Service (RCMS) Value Added Robustel Cloud Manager Service (RCMS) is a modular IoT cloud software platform compatible with all Robustel products.

RCMS is designed from the ground-up to empower Robustel customers to build their IoT Solution(s) in a manner that is scalable, cost effective and can evolve quickly with the market.

Designed to work hand-in-hand with RobustOS, RCMS unlocks the true potential of Robustel products giving customers the ultimate range of monitoring, management and control functions.

With its modular design RCMS enables new APPs to be added to the platform without interfering with core behavior, to create new functionality and allow for integration with thirdparty applications.

For more information about RCMS, please visit https://www.robustel.com/en/robustel-cloud-managerservice/

Strong Local Support Ability

Together with our local distribution partner PALTEK Corporation (Headquarters: Kohoku-ku, Yokohama, CEO: Tadahito Takahashi, hereinafter referred to as PALTEK), we have also established a strong operational support system to match the service of NTT DOCOMO, offering local maintenance, warranty and support systems which have been a critical factor in the adoption of this solution.

https://www.paltek.co.jp www.robustel.com

EMERSON’S NEW ELECTRIC ACTUATORS OFFER SUPERIOR APPLICATION FLEXIBILITY, PRECISION AND REPEATABILITY

Featuring three different screw technologies, AVENTICS Series SPRA rod-style electric actuators offer unmatched versatility that can better meet exacting application requirements.

Emerson today launched its new AVENTICS™ Series Servo Profile Advanced (SPRA) Electric Actuators, a line of precise and highly repeatable rod-style cylinders. While only one electric actuator screw type is typically available in the market, the SPRA actuators offer three screw technologies. These include a precision ball screw, which provides exceptional durability and accuracy for applications that need optimal quality or throughput, a cost-effective lead screw option and roller screws for precision, speed and heavy loads.

This versatile range of rod-style cylinders lets users in the automotive, food and beverage, packaging and life sciences industries configure electric actuators to meet exacting application requirements, such as improved sustainability or efficiency, rather than settle for standard approximation.

“With four sizes and multiple mounting options, the AVENTICS Series SPRA Electric Actuators are cost-effective, high-performance solutions that cover most machine automation applications,” said Linda Schwartzen, product marketing manager with Emerson’s AVENTICS actuator business. “Compliance with the ISO-15552 standard offers a wide range of accessories and our online calculation tool and configurator ensures the appropriate implementation and can meet exacting application requirements.”

Interconnected online tools allow users to instantly size and customize electric actuators, with no software installation or registration necessary. The configuration includes a direct download of CAD files, which comprises all elements of the configured solution, such as electric cylinder, accessories, mounting options and motor adapter.

https://www.emerson.com/en-us/catalog/aventics-spra

CURTISS-WRIGHT ACTUATION DIVISION COMPLETES UPGRADES TO CVN 78 ACTUATORS FOR HII’S NEWPORT NEWS SHIPBUILDING

Curtiss-Wright’s Actuation Division announced that it recently completed and delivered upgrades to the Jet Blast Deflector (JBD) and Barricade Stanchion actuators used in Gerald R. Ford (CVN 78) Aircraft Launch and Recovery Equipment (ALRE) system onboard the US Navy’s Ford-class carrier constructed and supplied by HII’s Newport News Shipbuilding division.

The upgrades were part of the work to ready the carrier for deployment after its successful completion of shock trials. The upgrades provided added environmental protection as well as changes to allow for faster and simpler on-board planned maintenance.

The program required expedited refurbishment and delivery of the actuators to support the U.S. Navy’s deployment schedule for the CVN 78 carrier, the first of the new Fordclass aircraft carriers. Exlar completed the upgrades and delivery to meet the requested schedule.

Based on Exlar’s performance, HII-NNS’s Director of Supply Chain Procurement, Kelly MacDonald stated that, “The timeliness of your support and dedication to high quality standards are recognized as best in class by both Newport News tradesmen and leadership. This trust and partnership is an important piece of our commitment to our customer, the United States Navy, and plays an essential role in support of national security.”

Curtiss-Wright supplies numerous innovative and mission critical products and services in support of the U.S Navy and its ship builders for both sub-sea and surface ships. Phil Bowker, Sr. General Manager Curtiss-Wright Actuation Division, stated we are proud to continue our support of the U.S. Navy and their shipbuilders. The ability for our team to safely complete and deliver these critical upgrades, considering the on-going challenges from the COVID-19 pandemic, is a testament to our commitment, skill, and expertise. We appreciate the trust Newport News Shipbuilding places on us as a valued supplier and partner. https://www.cw-actuation.com/

KEYENCE WIDE-AREA CMM HELPS MACHINE SHOP DIVERSIFY INTO AEROSPACE MARKET

Coastal Machine & Supply, an experienced US-based manufacturer of precision, custommachined parts for the oil and gas industry, has used its investment in a Keyence WM series wide-area CMM (coordinate measuring machine) to help it diversify into the aerospace market. In particular, the CMM simplifies the extensive GD&T (Geometric Dimensioning and Tolerancing) requirements associated with the machining of aerospace components.

Located in Carencro, Louisiana, the 37,200 ft2 (3,456 m2) facility of Coastal Machine is home to a wide selection of the latest CNC machining centers and lathes. Formed in 2004, the 50-employee company prides itself on the quality of its machined parts, where accuracy and precision are key to business success.

The need to diversify

“While we’ve always served the oil and gas industry, over past two years we’ve consciously been diversifying into other markets, including aerospace and defense, largely due to the Covid-19 pandemic and how it affected the oil and gas sector,” explains Operations Manager Kody Guidry.

A traditional part of Coastal Machine’s business is the production of long downhole oil and gas parts, some of which can be up to 240 inch (6 m) long.

“Historically, we measured the overall length of these components using a tape measure or by stacking up scales,” explains Guidry. “However, for one contract we sent some parts to a premium threading shop and they were using a Keyence WM series wide-area CMM, which immediately sparked our interest.”

Coastal Machine duly contacted Keyence for a demonstration at the company’s Carencro headquarters.

“It was an easy decision to invest as we knew immediately that we could easily check our long parts to tight tolerances far more easily than with hand tools,” says Guidry. “Today, we use a macro in the WM for checking overall length, which takes the operator through the measurement process in a simple and user-friendly way.”

Ideal for large parts

With its large 10 m (32.8 ft) measuring range, the Keyence WM series wide-area CMM is a far better option for large parts than a CMM arm, bridge CMM, laser tracker or hand tools, all of which suffer from restricted measurement area, the requirement for highly trained operators and difficulty in allowing single-person inspection. Maintenance costs can also be high.

The shop-floor-ready, portable WM series performs precision measurement via its triple-camera tracking system that captures near-infrared light emitted by seven probe markers. As a result, users benefit from a high-accuracy of ±28μm (±0.001 inch), even over a large area. The WM Series offers ease-of-use as the wireless probe allows for part measurement without restrictions, while the probe’s touchscreen facilitates the same operations that were previously performed on a separate computer. Low cost of ownership is another advantage as the device performs selfcalibration before measurement, so there are no costs for training, support or ongoing maintenance.

Although the checking of long components for the oil and gas sector was Coastal Machine’s original requirement for the Keyence WM, the CMM’s capability and versatility led to the company finding further uses for the device.

GD&T made easy

“It helped us to accelerate our diversification into the aerospace market as we didn’t have a CMM previously,” states Guidry. “Today, the primary use for our WM is performing GD&T measurements on aerospace parts. The system is ideal for GD&T inspection, even while the component remains in the machine tool.”

As the aerospace and defense industry grows, Coastal Machine is able to position its expertise and equipment in a way that helps to fulfill the needs of the sector and give value to clients, while simultaneously forming part of the next frontier of design and manufacturing.

“We’ve had the Keyence WM for just over a year and we work it hard,” says Guidry. “We are busier than ever and currently in a growth phase. Our processes and systems ensure we get repeat business, and investment in the latest technology is a big part of that.”

Cost savings

The wide-area CMM recently saved Coastal Machine the cost and time of remanufacturing parts that one customer claimed were incorrect.

“We sent some long oil industry parts to a client who checked them with scales and tried to refuse them, stating they were out of tolerance,” explains Guidry. “So we doublechecked them with our Keyence WM, which confirmed the parts as correct. The customer conceded to our superior measurement technology and passed them through.”

Component quality is a primary goal of Coastal Machine, which guarantees defect-free products. The company is certified to ISO9001 and AS9100 Rev D, registered to API Q1 and ITAR, and carries two API threading licenses.

“We have an unwavering commitment to product quality,” concludes Guidry. “However, our investment in the Keyence WM series wide – area CMM allows us to be even more accurate with our measurements, taking the company’s quality to new levels of excellence.”

www.keyence.com/CMS-coastal

COOLING

168 MANUFACTURING DEBUTS ITS AUTOMATED COOLANT DELIVERY SYSTEM AT IMTS 2022

168 Manufacturing, a developer of CNC machine shop automation technologies, will debut its FullShop™ Automated Coolant Management System at this year’s International Manufacturing Technology Show (IMTS). 168 Manufacturing will exhibit at Booth 431238 on the third floor of the West Building.

FullShop™ systems, which include the flagship FS120 and newer FS40 series, monitor and replenish all CNC machine sumps with optimized top-off ratios before the coolant runs low. These easy-to-install turnkey systems consist of a centralized pumping station, controller, distribution manifolds and level sensor that drops into the machine tool sump.

In addition, each machine is compatible with a coolant health app that enables users to collect, visualize and track coolant parameters from a smartphone, tablet or desktop, offering real-time visual notifications and displaying trends over time. In addition to its compatibility with FullShop™ systems, the app is available as standalone software.

IMTS, which features the latest innovations in digital and traditional manufacturing, will take place from September 12 to 17 at McCormick Place in Chicago, Illinois.

www.168mfg.com

LANNER ELECTRONICS LAUNCHES FALCON H8 PCIE AI ACCELERATOR CARD, POWERED BY HAILO-8™AI PROCESSORS

Lanner Electronics & Hailo collaborate on one of the most cost-efficient PCIe accelerator cards on the market, with record high tera operations per second (TOPS), enabling high-end deep learning applications on edge servers.

Lanner Electronics, a global leader in the design and manufacturing of intelligent edge computing appliances, announced its first Hailo-8™AI-powered PCIe accelerator card, the Falcon H8. Lanner Electronics collaborated with leading AI (Artificial Intelligence) chipmaker Hailo to design the Falcon H8, enabling scalable and powerful intelligent video analytics applications for multiple industries operating at the edge, including intelligent transport systems (ITS), smart cities, smart retail, and Industry 4.0. The Falcon H8 is one of the most costefficient PCIe AI accelerator cards on the market, with a low power consumption and record high of up to 156 tera operations per second (TOPS) to allow high-end deep learning applications on edge servers.

Lanner’s Falcon H8modular, PCIe FHHL form factor provides a compact and easily deployable solution for engineers looking to offload CPU loading for low-latency deep learning inference. With high-density AI processors, the Falcon H8 accommodates 4, 5, or 6 Hailo-8™ AI processors, offering a modular, cost-effective Edge AI solution with high processing capabilities and power efficiency. Through a standard PCIe interface, the Falcon H8 AI Accelerator Card enables legacy devices such as NVRs, Edge AI boxes, Industrial PCs and robots to run video-intensive, missioncritical Edge AI applications such as video analytics, traffic management, access control, and beyond.

The Falcon H8 delivers unprecedented inference processing of over 15,000 Frames Per Second (FPS) for MobileNet-v2 and 8,000 FPS for ResNet-50. Its performance is up to 4x

more cost effective (TOPS/$) and 2x more power efficient (TOPS/W) compared to leading GPU-based solutions.

“Optimized for AI functionality, performance, and ease of deployment, Lanner is pleased to partner with Hailo to design a next-gen AI accelerator card that brings topperforming AI computing to the edge of industrial IoT,” said Jeans Tseng, CTO of Lanner Electronics. “Our expertise in creating high-density hardware platforms, combined with Hailo’s state-of-the-art neural chip and software framework, provides service providers and system integrators a bestin-class AI accelerator that enables running deep learning applications most efficiently with the lowest total cost of ownership.”

“The integration of Lanner’s Falcon H8 and the Hailo-8 provides unmatched AI performance at the edge. This joint solution is more powerful, scalable, and cost-effective than other solutions available on the market today,” said Orr Danon, CEO and Co-Founder of Hailo. “Our collaboration with Lanner will better power edge devices across industries, including transportation, smart cities, smart retail, industrial IoT, and more.”

Lanner Electronics and Hailo firstannounced their collaboration in 2021, launching groundbreaking AI inference solutions for real-time computer vision at the edge. Several Tier-1 customers have since adopted the companies’ groundbreaking platforms.

https://www.lannerinc.com/

ROHDE & SCHWARZ OFFERS NEW ULTRA-WIDEBAND TEST SOLUTION VALIDATED FOR FIRA CONSORTIUM PHY CONFORMANCE

With a new ultra-wideband (UWB) PHY Test Suite for the R&S CMP200 radio communication tester, Rohde & Schwarz now offers a PHY Conformance Test Tool (PCTT) to support conformance testing of the UWB PHY layer as specified by the FiRa Consortium.

Rohde & Schwarz, a leading provider of wireless device testing solutions and member of the FiRaTM Consortium, announced today that it will provide a FiRa validated ultra-wideband (UWB) PHY Conformance Test Tool (PCTT) to support the further development of an open and standardized UWB ecosystem. With expertise and experience in wireless technology verification and certification, Rohde & Schwarz is well positioned to provide a test tool to support interoperability on the UWB physical layer as specified by FiRa.

Thanks to the unique capabilities of UWB for secure fine ranging, UWB-enabled devices can accurately and securely measure the distance and direction of connected devices. These capabilities make UWB the perfect technology for use cases such as indoor navigation, social distancing, handsfree access, asset tracking, ticket validation, mobile payment, and point-and-trigger applications. The FiRa Certification Program is intended to support interoperability of UWBenabled devices on different layers. This includes physical layer conformance testing performed by FiRa Authorized Test Laboratories (ATLs). These labs use FiRa validated test tools like the test solution from Rohde & Schwarz.

Clint Chaplin, Secretary of the FiRa Consortium Board of Directors and co-chair of the Compliance and Certification Working Group says, “Delivering a seamless customer experience and device interoperability are essential for the wide success of UWB. Certification is one cornerstone to support interoperability. We are pleased that we now have a FiRa validated PHY Conformance Test Tool from Rohde & Schwarz in the FiRa Certification Program.”

As a leader in wireless device testing, Rohde & Schwarz collaborates with industry partners and organizations like the FiRa Consortium to develop UWB test solutions. These test solutions are used for R&D, certification, chipset characterization and production. The comprehensive set of UWB test capabilities of the R&S CMP200 radio communication tester controlled by the new UWB PHY Test Suite for test automation allows flexible pre-conformance testing. It also offers an option to run as a PCTT for FiRa certification.

Christoph Pointner, Senior Vice President for Mobile Radio Testers at Rohde & Schwarz, says, “We at Rohde & Schwarz, the leading supplier of wireless connectivity test solutions, are pleased to support the FiRa Consortium in its efforts to establish a strong certification framework for an open UWB ecosystem by providing a validated physical layer test tool. We look forward to continuing our work with members of the FiRa Consortium to cover upcoming UWB use cases and to strengthen the certification framework.”

For further information about the UWB test solutions from Rohde & Schwarz, go to: www.rohde-schwarz.com

INTERROLL PRESENTS NEW PLUG-AND-PLAY CONVEYOR PLATFORM FOR AUTOMATED PRODUCTION ENVIRONMENTS

With the new Light Conveyor Platform (LCP), Interroll is expanding its range of products with a platformbased material-flow solution that significantly increases the productivity of manufacturing processes. Designed as a plug-and-play modular system, the LCP allows all system integrators to implement scalable belt conveyor sections very easily in order to quickly meet customer-specific automation requirements for material flow. The high quality and availability of this solution is ensured by, among other things, the use of technical products that have already proven themselves hundreds of thousands of times with users worldwide.

Efficient material feed and discharge play a crucial role in realizing the productivity potential of manufacturing cells, assembly and packaging stations. At the same time, rapidly changing process environments in many other industries require flexible conveyor solutions that can easily adapt to new requirements.

This is what the Interroll’s new material flow solution for system integrators and plant engineers achieves. Corresponding LCP-based belt conveyors can be easily assembled from factory-preassembled and predefined modules without any engineering effort, and can be put into operation quickly and safely via an autonomous machine control system, optionally without an additional programmable logic controller (PLC). Depending on customer requirements and application, however, connection to an external PLC with user-specific programming is also possible.

Interroll’s LCP is designed to transport smaller conveyed goods, as well as boxes or polybags weighing up to 50 kilograms. The conveyors, which can also handle inclines or declines, are driven by compact and energy-efficient drum motors that have an efficiency of over 85 percent, keeping

energy consumption and energy costs very low. The fully modular system can be planned and assembled very easily and conveniently on the PC monitor using Interroll’s popular Layouter tool. This drastically reduces project lead times and the necessary effort for system integrators. In addition, the predefined module sizes in different lengths and widths create the best conditions for fast production and delivery times.

During the development of the new platform, great importance was also attached to maximum workplace safety and a pleasant working environment. The new LCP was extensively tested before market launch, subjected to extreme endurance and load tests, and developed according to Design for Manufacture and Assembly (DMFA) standards. It features an integrated emergency shutdown at the push of a button, complies with all relevant safety regulations and has a quiet noise level during operation.

The LCP is produced at Interroll’s site in Hvidovre, Denmark, and is available immediately in Europe, and soon in Asia and the Americas.

https://www.interroll.com/products-solutions/unithandling/conveyor-modules/light-conveyor-platform/

Interroll’s Light Conveyor Platform (LCP) is designed to transport smaller conveyed goods, as well as boxes or polybags weighing up to 50 kilograms.

EMERSON INTRODUCES SMART VALVE POSITIONER DESIGNED TO OPERATE IN A RANGE OF ENVIRONMENTAL CONDITIONS

Designed for demanding applications, Emerson’s TopWorx™ PD Series uses Hall effect technology to reliably detect and control valve position.

The TopWorx PD Series Smart Valve Positioner provides reliable valve positioning and safer, more efficient operation in a compact package.

Emerson, a global leader in fluid control and pneumatics technology, has released the TopWorx™ PD Series Smart Valve Positioner. The PD Series expands on Emerson’s current portfolio of TopWorx sensing and control products, providing intelligence, reliability, and versatility to valve control.

The PD Series enhances the current TopWorx portfolio of discrete valve controllers, providing 100% control over valve position and integrating communication via a 4-20 mA loop signal and HART protocols. Customers can extract valuable feedback through this intelligent communication and can monitor for trends that offer predictive maintenance insights to help prevent costly downtime.

To maximize reliability, the PD Series uses Hall effect contactless position detection. Two PNP alarms that can be configured throughout the full displacement range help improve plant productivity and safety in any process application. The construction of the PD series product line is also designed to withstand a variety of environmental conditions. The PD Series will launch initially with two models: The PD100 for general purpose applications and the PD200 for use in explosive atmospheres.

“Every facility, no matter its environment, needs to be sure it’s operating as safely and efficiently as possible,” said Paul Bristow, Global Product Manager at Emerson. “That’s why the PD Series was designed for trusted performance in demanding conditions in many different applications and industries.”

The compact and lightweight design of the PD Series delivers a high degree of versatility, allowing for quick and simple installation on rotary and linear actuators in many applications. The same solution can provide precision control on both single- and double-acting actuators. An LCD screen allows operators access to device status and optional magnetic key technology allows operators to set all functions of the device without removing the cover in the field. Low air consumption and fast response deliver efficient operations, providing a single solution for both standard and heavy-duty conditions.

The TopWorx PD Series is built to the same industry-leading standards as other proven TopWorx products, to deliver exceptional value and trusted performance for demanding applications. The PD Series is suitable for use in oil and gas, chemical, industrial energy, on-site utilities, power generation, pulp and paper, waste and wastewater and food and beverage applications.

https://www.emerson.com/en-us/catalog/topworx-pd

EMERSON’S NEW THREE-WAY MINIATURE SOLENOID VALVE EXPANDS FLEXIBILITY IN MEDICAL PRODUCT DESIGN

The new ASCO™ Series 090 threeway miniature solenoid valve enables designers to create lighter, more space-efficient solutions for gas control in oxygen therapy, compression therapy and gas analyzer devices.

Compact, configurable three-way valve offers new options for high-flow, precision gas control in oxygen therapy and analytical devices.

Emerson has expanded its ASCO™ Series 090 line of miniature solenoid valves, adding anew three-way Series 090 valve configuration to enable lighter, more space-efficient solutions for gas control in oxygen therapy, compression therapy and gas analyzer devices.

Originally developed as a two-way valve for air and inert gases in portable medical devices, the Series 090 valve features a compact architecture, small (10.8 millimeter) footprint and 50 million-cycle life for maximum reliability.

And, because the new three-way configuration of the Series 090 valve can perform the same mixing and diverting functions as a pair of two-way valves, it further simplifies the design of small, high-precision gas delivery systems for oxygen and other home-care devices.

Like all Series 090 valves, the new three-way valve is built to maximize gas flow, with a flow-to-size ratio that is well suited to portable medical device applications. The valve body is molded from polybutylene terephthalate (PBT) plastic, with seals made of durable fluorocarbon (FKM) elastomer.

The Series 090 actuator combines high reliability with low power consumption, so battery life and device longevity are maximized. The Series 090 valve is also compliant with all relevant Restriction of Hazardous Substances (RoHS) and Conformité Européenne (CE) directives.

“The introduction of the three-way Series 090 miniature solenoid valve offers product designers greater freedom to develop new valve and manifold solutions for analytical and therapeutic applications,” said Sven Richter, vice president of Emerson’s analytical & medical business. “Products like the new ASCO Series 090 valve, together with Emerson’s Rapid Engineered Solutions capability, help our OEM, originalequipment manufacturer, customers to bring outstanding products to markets more quickly, while improving the internal production and cost efficiencies essential to longterm competitiveness.”

https://www.emerson.com/en-us/catalog/asco-series-090

CUT LONGER WITH KENNAMETAL’S KCK20B™ AND KCKP10™ INDEXABLE MILLING GRADES

Available for many indexable milling product lines, the new grades come with a golden top layer for fast, easy wear identification, ensuring maximum tool life for each cutting edge.

New grades offer higher wear resistance and longer tool life, increasing productivity in cast iron and compacted graphite cast iron machining.

Kennametal has introduced the KCK20B and KCKP10 indexable milling grades for higher wear resistance and up to 30% longer tool life when machining cast iron and compacted graphite iron components. Both grades offer higher productivity and consistent, repeatable performance during roughing, semi-finishing, and finishing operations.

“The new grades feature High-Power Impulse Magnetron Sputtering (High-PIMS) technology that provides a smoother insert surface and optimal layer adhesion for less flank wear – one of the leading causes of insert failure,” says Gil Getz, Product Manager, Kennametal. He notes that the new coating technology also increases cutting edge strength. “The result is high-performance milling in a broad range of cast iron alloys, including grey cast iron, ductile cast iron, and compacted graphite cast iron.”

KCK20B and KCKP10 are suitable for wet or dry cuts. These include rotor hubs used in windmills, pump housings, steering knuckles and gear housings for heavy equipment, and automotive components like crankshafts and cylinder heads. While KCK20B delivers higher productivity in roughing and semi-finishing operations, KCKP10 is applicable for

finishing operations, but also works exceptionally well when profiling and copy milling cast iron and steels up to 45HRC.

“For customers where high tooling cost and downtime associated with tool changes are especially important, KCK20B and KCKP10 grades promise to increase tool life tremendously,” says Getz. “And for those who wish to increase throughput, the new grades deliver there as well. Either way, it is a win-win for any shop machining cast iron.”

Click here for more information: KCK20B™ & KCKP10™

Flank wear comparison: KCK20B on the left and another grade on the right. Flank wear limits tool life when machining cast iron and compacted graphite cast iron. KCK20B and KCKP10 grades provide longer tool life, boosting productivity significantly.

THE OCTOPLANT SOFTWARE SOLUTION SETS THE STANDARD FOR SECURING FACTORY AUTOMATION AND OPTIMIZING THE CONNECTION BETWEEN OT AND IT

The new software platform helps reduce production downtime and provides optimal protection against data loss through a vendor-independent backup and cyber security strategy.

AUVESY-MDT, one of the world’s market and technology leaders for data management in highly automated industrial enterprises, is proud to introduce: octoplant, the next level of development of the versiondog and AutoSave solution, currently used at more than 2500 companies, including many of the world’s leading automotive, food, water, life science and mining companies. octoplant is a new data management platform that provides a vendor-independent and comprehensive view of all automation backup processes involving OT and IT. Users are protected against production downtime, data loss and also experience significantly increased cyber security.

Due to constantly growing plant floor complexity, manufacturing companies are being increasingly threatened by production downtimes, which can cost millions in downtime and lost profits. octoplant provides maximum protection against this danger. Consisting of eight function sets, octoplant is tailored to different industrial needs and uses dashboards to display the various statuses of the plant clearly and precisely.

With this software, production managers know where programs and configurations are stored and how up to date they are at the touch of a button. In regard to production data, they are able to take quick and decisive action in the event of system failure or when production comes to a standstill by restarting production and restoring the previous settings. This is not only possible when the shutdown is due to common equipment malfunctions, but also if the plant is the victim of a cyber-attack.

octoplant displays the current and correct status of all machine programming as well as the version history of all changes with detailed visibility into program differences through tabular and graphical reports. This makes it easy

to see which changes were made, when and why. With automatic program backups, a previous version can be restored in just a few clicks, saving time, and avoiding product errors. Automatic backups can apply to a single device or the entire plant, even if it consists of several hundred or even several thousand devices and sensors, and hardware and software components.

“octoplant is a milestone in the development of digital asset management solutions for industrial companies,” explains Dr. Tim Weckerle, Group CEO at AUVESY-MDT. “It is the first product that we have jointly developed and brought onto the market since we merged to form AUVESY-MDT. This solution provides us with the best foundation to further expand our leadership position as a partner for the industry, providing maximum reliability, minimum downtime as well as the highest quality and safety standards.”

“octoplant also stands out because this software has the greatest compatibility in a market comparison, both across manufacturers and devices,” explains Stefan Jesse, Group COO at AUVESY-MDT. “Comparable solutions only cover individual machines or partial aspects of a plant, such as PLC, SCADA and HMI or the programming of robotics. This is exactly where octoplant comes into play as it provides the highest transparency on the function and safety status of all plant elements. As the perfect link between OT and IT, octoplant enables companies to advance to a new

and forward-looking level in the key areas of business intelligence and cyber security.”

https://auvesy-mdt.com/en/

GENERAL MAGNAPLATE COATING DELIVERS SUPERIOR CORROSION PROTECTION FOR OIL AND GAS EQUIPMENT

Magnaplate Showcasing Coatings at Booth 711 at OTC 2022.

General Magnaplate’s Nedox® 10K3 surface protection coating delivers superior corrosion protection in harsh oil and gas environments where saltwater, sour gasses and corrosive mud are present. As part of the Nedox family of coatings,10K3 boosts the performance of common metal alloy surfaces, helping them last longer and perform better.

Nedox 10K3 achieves Rockwell hardness between approximately 48 and 55 – ideal for high-corrosion environments that also cause wear and abrasion. In salt spray tests, Nedox 10K3 showed little or no corrosion after 2,000 hours of exposure. It was also tested to and passed the 96 hour requirements of NACE TM0284.

Additional features include:

• Excellent release properties up to 850°F.

• Good mating with other parts with both similar and dissimilar base materials.

• Prevents wear and galling.

• Low coefficient of friction.

With Nedox 10K3, tool designers can downsize casings and make components smaller for more efficient drilling and extraction. Applications include drill string components, as well as gate, cylinder, and airlock valves, housings, impellers, rotors and mud pump components.

https://www.magnaplate.com/

UNIQUE IN THE WORLD: WACHENDORFF ENCODER CONFIGURABLE VIA NFC

The new WDGN series of incremental encoders from Wachendorff Automation enables configuration of any pulse count from 1 I/U to 16,384 I/U via NFC.

Depending on the equipment, Basic or Advance, further parameters can be set via APP using NFC.

After downloading the Wachendorff WDGN app to the smartphone, the desired parameters and values can be configured without contact or voltage, if necessary also through the outer packaging.

Encoder configurations created can be saved under different names, reloaded at any time and transferred to another encoder. This means that saved configuration sets can be used for the encoder in different applications. The configuration set of an encoder can be read out, saved, shared and reused for other encoders at any time after entering the PIN. The PIN and PUK principle is used for security.

The advantages for the user include the following:

• In the development phase, when there is uncertainty about which number of pulses the encoder needs to run optimally in an application, the WDGN encoder offers the necessary flexibility to test the optimum number of pulses. As soon as the optimum configuration has been found, the user receives an encoder with the same technological features for use in series production – but without an NFC antenna for cost reasons. A second qualification is no longer necessary.

• Optimum spare parts, logistics and warehouse management becomes possible. Never again will an encoder be sent with an incorrect pulse count. Because with the free app on the smartphone, communication with the encoder takes place via NFC, completely without an internet connection, and the desired parameter values can be set just-in-time by the recipient.

• In the application, the WDGN encoders offer a very high resolution of up to 16,384 I/U in a very compact design from 36 mm. This means that high-precision measurements can be realised in the smallest installation space.

https://www.wachendorff-automation.com/

NORD DRIVESYSTEM’S NSD TUPH™ SEALED SURFACE CONVERSION SYSTEM PROVIDES OPTIMAL PROTECTION FOR DEMANDING ENVIRONMENTS

NORD’s nsd tupH sealed surface treatment is available as an option with a variety of their modular products and provides an easy to clean surface suited for harsh processing and manufacturing environments.

Many industries including the food and beverage, chemical, and pharmaceutical industries require intensive cleaning, strict washing, and disinfection processes to meet the highly-regulated, hygienic standards that are required for their applications. To prevent material destruction by cleaning agents and disinfectants, NORD DRIVESYSTEMS developed nsd tupH – a sealed surface conversion system that ensures easy yet safe cleaning, ultimate surface durability, and wear resistance.

When compared to stainless steel, nsd tupH is a lightweight, cost-effective alternative. Stainless steel products provide high corrosion resistance but are costly and dissipate heat poorly. The advantage of using aluminum with nsd tupH is the material’s inherent low weight. This enables the finished product’s overall weight to remain low and the cost economical. The combination also results in superior drive performance as the gear load itself is lower and heat can be evenly dissipated.

Unlike conventional methods where paint is only applied superficially, the nsd tupH system uses a chromatefree chemical process that permanently penetrates the aluminum housing – transforming the metal’s physical properties and creating a surface that is up to 7 times harder than the original aluminum. A clear sealant is then applied to the bound substrate material to create a smooth surface that is easy to clean and maintain. The sealant also provides further resistance to acids and alkalis, will not spread corrosion even if damaged, and unlike paint, will not blister, flake, or chip. Along with the strengthened housing, nsd tupH units are equipped with stainless steel shafts and hardware to further protect against rust and corrosion. Special shaft sealing rings are also installed to prevent unwanted moisture from entering the gearbox and damaging components. Synthetic or mineral food grade lubrication is optionally available for food and beverage applications.

Another advantage of nsd tupH compared to stainless steel is the product availability. Whereas stainless steel can only be used with a small range of products, nsd tupH is available with a wide variety of NORD’s modular drive system options such as:

• DuoDrive integrated gear units

• IE5+ synchronous motors

• NORDAC ON/ON+ variable frequency drives

• Two-stage helical bevel gear units

• NORDBLOC.1 helical inline gear units

• MINICASE™ worm gear units

• Smooth surface synchronous motors

• CLINCHER™ parallel shaft gear units

• NORDAC® FLEX variable frequency drives

Additionally, moisture, acids, alkalis, and salts occur in many dairy industry applications. Painted cast iron drive units typically fall short in these areas and see a high turnover rate. The nsd tupH surface conversion system meets these demanding environments and protects gear units from corrosion and damage that can quickly put them out of service.

For the high wash down, hygienic environments of the food and beverage industry, rapid drive corrosion has long been a major concern. NORD’s nsd tupH drive systems, engineered for the food and beverage industry, are characterized by a lightweight, compact, and self-draining design for convenient cleaning. The surface treatment even provides drive durability in the humid, salty atmospheres of the seafood industry where conventional cast iron units can begin to rust within several weeks and stainless-steel units require disruptive cool-off periods before they can be hosed-down. With several aluminum drives to choose from, NORD’s nsd tupH not only provides a cost-effective alternative solution, but also a versatile one.

Many applications in wastewater treatment plants are not only exposed to aggressive water environments, but also to harsh outdoor conditions. Treating drive systems with nsd tupH prevents corrosion from both wastewater and precipitation as well as resistance against dust and dirt. These durable drives ensure a long-life span with fewer system replacements required – resulting in more efficient operation and fewer unplanned downtimes.

With the nsd tupH surface conversion system, NORD DRIVESYSTEMS offers a reliable solution for the surface treatment of gearboxes, motors, variable frequency drives, and components with an optimal protection package and exceptional resistance to cleaning agents typically used in food, beverage, and chemical industries.

https://www.nord.com

Lightweight, aluminum drive units treated with NORD’s nsd tupH surface conversion system provide durable protection against corrosion and harsh cleaning agents.

ACQUISITION ENABLES ESI AUTOMOTIVE TO EXPAND EV CAPABILITIES

• Electrolube acquisition bolsters capabilities of ESI Automotive

• Business now has a greater range of services to help OEMs improve EV reliability

• ESI Automotive’s expertise now stretches across inverter, batteries, and motor

Following the consolidation of a new acquisition, a global automotive materials specialist claims it can now help automotive OEMs improve the range, power, and reliability of electric vehicle (EV) designs by improving the output of inverters, batteries, and electric motors at a systems-level. The claim is being made by ESI Automotive after the Electrolube brand was acquired by its parent company, Element Solutions.

Electrolube is a specialist in thermal gap filler technology, which can be applied to EV battery packs to dissipate heat and improve overall efficiency. Similarly, ESI Automotive has decades of experience working with carmakers in the field of silver sintering to improve the electrical conductivity of inverters, typically by up to 40%. By consolidating the two businesses, Chris Klok, Director of Electric Vehicle Technology, says “ESI Automotive is in a unique position to support OEMs in reaching their EV efficiency goals.”

Klok also explained: “While the exact market performance of electric vehicles differs from region to region, there is no doubt that we are seeing a higher volume of sales globally. However, as OEMs transition their production lines to place more of a focus on EVs, there is a need to further increase EV

demand and overcome any range anxiety issues that may exist among car buyers.

As we integrate the Electrolube brand into ESI Automotive, the expertise and knowledge we can pass onto major OEMs and Tier 1 partners is continually expanding. We can now work with OEMs at every stage of the electric powertrain value chain to make significant efficiency gains through the use of new materials and considered materials integration. This enables carmakers to further increase range profiles and bring more efficient and reliable electric vehicles to market.”

A recent project between ESI Automotive and one of the largest global Tier 1 automotive suppliers resulted in an inverter capable of double the previous capacity and with an 80% higher power density. Key to this success was the use of fully sintered silver in place of traditional soldering.

Klok continued: “Silver sintering alone can provide significant efficiency benefits to carmakers and is instrumental in increasing power cycling. When you implement this together with Electrolube’s portfolio of thermal gap filler technology, the improvements in overall EV range and efficiency are significant.”

For more about ESI Automotive’s approach to silver sintering, visit: https://esiauto.com/evpowertrain

To learn more about the capabilities of Electrolube, visit: https://electrolube.com/

IKO’S NEW LWLF2 MINIATURE LINEAR GUIDES SIMPLIFY MOUNTING IN TIGHT SPACES

Expanding its LWL family of miniature guides, IKO introduces its LWLF2 linear motion rolling guide, which addresses the demand for device miniaturization with a compact, lightweight design that makes mounting easy in tight spaces.

The new LWLF2 features the same ultra-small 2.5-millimeter height dimension as its predecessor, the LWL1. It is also designed with tapped rails for bottom mounting and stability. As part of IKO’s LWL family of miniature rolling motion guides, the LWLF2 guide is structured with two rows of balls that make contact with the raceway at four points to provide high stability and accuracy — even in applications with varying load direction or complexity.

Additional features of the LWLF2 include:

• Compact size. In addition to its 2.5 millimeter sectional height, the LWLF2 has a track rail width of 2 millimeters and slide unit width of 5 millimeters.

• Corrosion resistance. Stainless steel construction is standard, making the new guides desirable in wet environments and applications where rust prevention oil cannot be used, such as in a cleanroom environment.

• Light weight. The LWLF2’s rail weighs 2 grams per 100 millimeters of length, and the slide unit weighs 0.21 grams.

IKO’s LWL family of miniature linear motion rolling guides is appropriate for robotics and grippers, semiconductor fabrication, life science and aerospace applications.

www.ikont.com

SAFETY AT AN ATTRACTIVE PRICE

Leuze is bringing to market the new ELC 100 safety light curtains, which can be used to reliably guard points of operation: The devices contribute to making machine designs cost effective and are easy to integrate and install.

Manufacturers and operating companies of machines and systems can now use new Leuze safety technology for contactless guarding of points of operation at an attractive price: The ELC 100 safety light curtains are suitable for applications with operating ranges of up to six meters and enable guarding with short safety distances.

For a cost-effective machine design

With the new devices, Leuze offers optoelectronic safety technology for a cost-effective machine design. The robust ELC 100 safety light curtains focus on the key features. They can be used in various applications, for example, guarding machine openings where parts are fed in manually. Their high resolutions of 17 and 30 millimeters reliably detect fingers and hands. The protective field extends to the edge of the housing. As a result, the devices can be mounted flush at the boundaries without any dead zones occurring. The cable outlet is specially constructed to enable flexible integration of the devices into the machine design. The cable can be oriented in any direction. The safety light curtains are also optimally designed for access guarding on machines and systems, since the protective fields are up to 1,500 millimeters in length. Thanks to their high shock resistance, the safety light curtains are also suitable for safeguarding points of operation on presses.

Easy to install, with no configuration

The simple mechanical and electrical design enables quick installation of the devices. The supports with swivel function can be easily mounted into the grooves of the ELC 100 safety

light curtains. A practical feature is the multi-level alignment display, which can be used to quickly position the devices in the optimum alignment. The bright LEDs are highly visible right from the transmitter. If alignment is not required, for example, with short distances, the costs can be reduced even further with the sliding blocks included in the scope of delivery. Connection via the 4-pin cable is also particularly easy. No configuration is required.

Robust in operation

The design of the ELC 100 safety light curtains ensures reliable operation. The housings are made entirely of metal. The raised side walls protect the front screen. Thanks to intelligent beam evaluation with object tracking, the devices operate reliably without switching off, even in demanding environments with chips or sparks. The devices are also particularly resistant to shocks and vibrations.

https://www.leuze.com/

NORD DRIVESYSTEMS PROVIDES EFFICIENT, RELIABLE, AND SERVICE-FRIENDLY DRIVE SOLUTIONS FOR DISTRIBUTION CENTERS

NORD’s drive solutions for the post and parcel industry focus on energy efficiency, variant reduction, and low Total Cost of Ownership (TCO).

Post and parcel distribution centers are fast-paced environments where machine failures and unplanned downtimes can cause huge delays with shipments and deliveries. That’s why NORD’s drive solutions are designed to perform with high efficiency, exceptional reliability, long service life, and low maintenance. NORD’s modular system of gearboxes, motors, and variable frequency drives can be configured in over 20,000,000 unique combinations, tailored exactly to your application needs. Not only does the modular system provide versatile arrangements, it also allows for each unit to be individually serviced – minimizing maintenance, downtime, and repair costs.

NORD’s comprehensive product portfolio includes complete drive systems with the highest energy efficiency in their class, as well as a space saving designs that allow for easy installation. These units include the revolutionary DuoDrive integrated gear unit and motor, IE5+ synchronous motors, and NORDAC ON/ON+ variable frequency drives. These innovative units are engineered to maximize performance and efficiency for horizontal conveyor applications.

The patented DuoDrive design combines a single-stage helical gear unit with an ultra-highly efficient IE5+ motor –all in one optimized housing. Not only does the DuoDrive provide extremely high system efficiency of up to 92%, the compact design saves on installation space, operates quietly, and reduces variants through constant motor torque over a wide speed range. The DuoDrive also offers full Plug-and-Play compatibility for simple commissioning and significantly reduced TCO compared to other drive systems.

Also included in NORD’s latest technology for warehouse and distribution centers are their ultra-highly efficient IE5+ permanent magnet synchronous motors. The new generation of electric motors are compatible with all gear units and variable frequency drives from the NORD modular system and feature minimal space requirements paired with high overload capacity. With their constant high efficiency

The new IE5+ portfolio from NORD offers high-power density and raises the LogiDrive concept to a new level of energy efficiency.

over the entire adjustment range, these motors provide economical operation of partial loads and reduce the number of variants, resulting in a fast Return on Investment (ROI). Additionally, every IE5+ motor solution is tailored specifically to the customers’ needs and the individual load range that will be required, ensuring maximum cost effectiveness.

NORDAC ON/ON+ variable frequency drives were developed for interaction with IE5+ synchronous motors (NORDAC ON+) in conveyor applications. These VFDs are an economic solution for IIoT environments and feature an integrated Ethernet interface, full Plug-and-Play capabilities, and a compact design. Operational safety is a key component to any system to prevent serious injury to operators and minimize damage to products and materials. To provide the highest possible safety, NORDAC ON/ON+ VFDs feature optional integrated safety functions such as STO (Safe Torque Off) and SS1 (Safe Stop 1). These intelligent VFDs communicate via an internal PLC that passes data to a main control system, allowing a specific conveyor line to be adjusted if there is a backup to proactively prevent a major shutdown. NORDAC ON/ON+ VFDs also support various fieldbus and Industrial Ethernet systems to integrate seamlessly into new and existing conveyer systems.

The LogiDrive complete drive solution from NORD is engineered to be energy efficient and maintenancefriendly – allowing for a reduction in the number of variants in a system. This in turn reduces parts inventory and maintenance costs. The modular design consists of

a highly efficient 2-stage bevel gear unit, an IE4 or IE5+ permanent magnet synchronous motor, NORDAC LINK field distribution system, power plug connector, signal connector, incremental encoder, and pre-assembled cable. Configuring this solution with the new IE5+ synchronous motors greatly minimizes overall costs during service life and achieves considerably higher energy efficiency even with partial load ranges and low speeds. Like the full IE5+ product portfolio, the LogiDrive solution also includes Plugand-Play capabilities for fast installation and commissioning. It follows the standardized modular concept of NORD’s other drive and electronic control products that allows individual components to be quickly replaced, resulting in less downtime in a busy parcel distribution environment.

Condition Monitoring for Predictive Maintenance records operating and status data periodically or continuously to optimize operational safety and efficiency of machines. Important information can be derived from the data analysis and applied to proactively maintain the machines and systems, reduce downtimes, and increase the overall system effectiveness. This method focuses on statusbased maintenance rather than time-based maintenance to effectively reduce unplanned downtimes. Conditionbased maintenance also results in reduction of service and material costs, increases service life of components and machines, and increases system availability with plannable, cost-optimized repairs.

Whether an existing system looking for upgrades or a brandnew project relying on green and efficient drive technology, NORD supports its customers in the post and parcel industry with a TCO optimized system with the highest level of efficiency and reliability. More information on the new IE5+ product portfolio and LogiDrive solution can be found at www.nord.com

POLYTRON DEVICES EXPANDS CUSTOM LINEAR POWER SUPPLY CAPABILITIES

As other manufacturers de-emphasize or even phase out linear power supplies, Daburn Electronics’ Polytron Devices division is building on the legacy of its P3 and P5 Series low-noise, precision linear power supplies by expanding its customization capabilities for a wide range of applications.

Polytron Devices is well-known for low-noise linear power supplies and can satisfy a wide range of custom needs such as: providing multiple output voltages in a single model; adding programmability or ON-OFF switches; and adding a variety of types such as open frame, desktop and wall plug-in models, in addition to enclosed units for harsh environments.

The Company has also expanded its power capability from 30 to 450 watts, maximum. Engineering staff can suggest solutions, create evaluation samples, safety-test units and help ensure regulatory approvals such as IEC 60601 for medical equipment.

Because Polytron Devices maintains strong relationships with transformer manufacturers, the manufacturer can acquire large quantities of transformers to get them quickly and cost-effectively. They also accommodate blanket orders so customers can lock in quantity pricing and receive products as needed.

For more information about Polytron Devices’ custom linear AC/DC power supplies, visit www.polytrondevices.com

INNODISK DDR5 RAISES THE BAR FOR WORKSTATIONS

Innodisk has announced the debut of their new industrial-grade DDR5 memory in workstations, which are powerful computers intended for specialized technical and scientific use cases.

Bringing this new technology to market now gives early adopters the chance to demonstrate the real-world speed, and performance gains that were promised during the hype surrounding the announcement of DDR5 in 2021. Now, as Innodisk begins mass production, the new technologies that DDR5 introduced, such as double bank groups, same bank refresh, on-die ECC, and dual subchannels are being utilized in workstations that push the limits of speed, capacity, and reliability in professional environments.

Innodisk is already leading the industry in the implementation of DDR5 memory in workstation computers. One of their clients, who has already put DDR5 to the test in a meaningful way, is a global company that designs and manufactures workstations for engineering, product design, architecture, data science, and VFX. They decided to use Innodisk’s 4800MT/s 32GB DDR5 UDIMM for their workstation computers. These workstations provide the ideal match for early DDR5 adoption as they offer servergrade performance, with high-end processors, and lots of memory, in a standard PC form factor for CPU and RAMintensive applications like graphics, 3D design, and video editing.

The client, whose end customers cover multiple industries including science and medical, film, mission critical applications, as well as manufacturing and design, was able to benefit from DDR5’s increased bandwidth, better power efficiency, and higher memory efficiency, while also future proofing the workstations they built with the latest and greatest standard in DRAM technology. The aforementioned improvements over DDR4 will allow customers to work faster, and more efficiently, while not having to worry about

data loss, due to the extra layer of protection through IC level checking that DDR5’s on-die ECC provides.

Innodisk currently offers the most comprehensive range of industrial-grade DDR5 solutions on the market, including UDIMM, SODIMM, RDIMM, ECC UDIMM, and ECC SODIMM. These memory modules also include Innodisk’s other industry-focused features, such as a 30µ” gold finger and anti-sulfuration technology that adds a protective layer to safeguard silver alloys found on DRAM modules. Additionally, Wide Temperature UDIMMand SODIMMDDR5 are now available for sampling.

https://www.innodisk.com/

COSEN SAWS SOLUTION FOR CUTTING ALUMINUM

Cosen band saws with V_Drive are modern solutions for cutting aluminum efficiently. The most popular include Cosen Saws G320 and C-Series Horizontal band saws which many of our customer use to cut different grades of aluminum. With V_Drive technology, band saws are now able to cut harder denser materials like titanium, hastelloy, and other nickel based metals at significantly increased rates.

With aluminum, these machines focus on generating high blade speed with the correct combination of horsepower and torque within the gearbox and motor, so that even at high speeds the machine is not overworked and can still provide excellent cuts. Cosen’s band saws combined with big tooth blades create the right amount of clearance when cutting common types of aluminum, including 6061, 6063, 6070, and more making them the ideal solution for metal fabrication and steel service centers.

Cosen Saws G320 features a hydraulic dual column design and a capacity of 12.8” x 15”. It is one of the smartest saws available right now and features Smart NC-100 (SNC-100) technology and V_Drive built in. SNC-100 controls are programmable up to 100 different jobs including quantity and length of cut. The controls automatically compensate for Kerf loss after data input and requires no manual calculation of number of times to index. This saw is the perfect solution for cutting a wide variety of material, including aluminum. Saws with the same technology and larger capacities are also available with Cosen’s C-Series Horizontal Band Saws.

For more traditional solutions, Cosen’s Circular Series offers specifics models designed to cut non-ferrous metals, such as

Cosen Saws provides modern, flexible solutions to sawing aluminum.

aluminum and copper. The saw’s blade runs at an extremely high speed which makes it one of the fastest cutting machines on the market. Cosen’s non-ferrous machines help fulfill customer needs in a precise and efficient manner, resulting in fast cutting, tight tolerance, and a great finish. Cosen Saws Circular Series consists of the CC-100 and CC150. These two CNC Automatic circular saws provide a round capacity of up to 6.338” and come equipped with an automatic-bar loading system. These saws are great for high volume jobs and for those cutting aluminum all day long.

When comparing different types of saws, consider that advances in band saw technology have helped expand options for cutting aluminum. Band saws provide a good solution for those looking to cut aluminum over 6” in diameter and for those who are interested in being able to cut a wide variety of materials alongside their aluminum production. Band saws also enable a smaller capital investment in sawing aluminum and allow companies to reduce their footprint. Another benefit includes band saw blades being thinner than those of circular saw blades, this leads to less kerf loss and provides a faster return on investment.

Whether you are looking for a circular saw, band saw, or need a configurable solution to help meet your cutting needs, Cosen has you covered.

Check out www.cosensaws.com to see all of our available saws and find the right one for you. Give us a call at 704-9431030 or email info@cosensaws.com and we can assist you with any questions.

ROLLON’S LATEST SMART SYSTEM BELT ACTUATORS KEEP AUTOMATED EQUIPMENT PRODUCTIVE AND RELIABLE

Rollon has updated its SMART SYSTEM lineup of belt-driven linear actuators with a rugged new design that supports heavy loads and ensures low maintenance operation in automated manufacturing, packaging machines and food and beverage equipment.

The actuators have a self-sustaining anodized aluminum frame and a steel reinforced driving belt, and they are engineered to provide stiffness for greater load capacity. Symmetrical heads on both ends of the actuators allow users to assemble the gearbox in one of four different positions. And, the SMART SYSTEM is designed to make it easy for customers to create multi-axis systems such as a two-axis Y-Z system, two parallel axis system or a three-axis X-Y-Z system using simple brackets and plates.

Rollon offers three types of SMART SYSTEM actuators to suit various motion and installation requirements. Each delivers an exceptional price-quality ratio, while their heavyduty construction ensures high performance and keeps maintenance costs low. Designed to deliver speeds up to 5 meters/second with possible acceleration of 50 meters/ second2, Rollon SMART SYSTEM actuators also achieve a high repeatability accuracy of ±0.05 millimeters.

www.rollon.com

SOFTING ANNOUNCES NEW FIBERXPERT 700 FIBER OPTIC TESTING KIT FOR TIER 1 MULTIMODE AND SINGLEMODE CERTIFICATION

Expanding its cable certification and testing portfolio, Softing now provides fiber optic installers with a fast, flexible and cost-effective device for Tier 1 fiber optic certification.

Softing has released its FiberXpert 700 Quad Multimode (MM) and Singlemode (SM) Testing Kit, which performs Tier 1 certifications for MM and SM fiber optic links and then prints official test reports directly from the PC software.

The FiberXpert 700 device features automatic wavelength detection and data storage, ensuring that it completes tests quickly and eliminates operator error risks. It also stores measurement results directly in its internal memory — up to 10,000 measurements. In addition, the kit is simple to operate and includes many user-friendly features, including a link wizard that facilitates the setup process.

The FiberXpert 700 unit displays PASS/FAIL results directly on its high-resolution color LCD screen and comes with a rechargeable lithium polymer battery that enables up to 50 hours of operating time. Applications for this kit include complete Tier 1 fiber optic link measurements, optical loss or power measurements, continuity testing and more.

Other notable features of the FiberXpert 700 kit include the following:

• Indium gallium arsenide (InGaAs) detector type.

• Calibrated wavelengths: 850, 980, 1300, 1310, 1490, 1550 and 1625.

• Measurement range: +5 to -70 decibel-milliwatts.

• Accuracy: ±0.15 decibels.

• Detector connector type: 2.5 millimeter / 1.25 millimeter universal.

• Data storage: up to 10,000 data points.

• Modes of operation: CERT, LOSS and OPM.

• Operating temperature: -10 to 55°C.

• Dimensions and weight: 72.9 x 112.3 x 31.8 millimeters and 12 ounces.

https://itnetworks.softing.com/us

PICKED UP AND PUT OFF

Autonomously driving robotic assistance system for the automated placement of coil creels.

Due to the industry standard 4.0, digitalization, automation and networking of systems and facilities are becoming the predominant topics in production and thus also in logistics. Industry 4.0 pursues the increasing optimization of processes and workflows in favor of productivity and flexibility and thus the saving of time and costs. Robotic systems have become the driving force for automating processes. Through the Internet of Things (IoT), robots are becoming increasingly sensitive, autonomous, mobile and easier to operate. More and more they are becoming an everyday helper in factories and warehouses. Intelligent imaging techniques are playing an increasingly important role in this.

To meet the growing demands in scaling and changing production environments towards fully automated and intelligently networked production, the company ONTEC Automation GmbH from Naila in Bavaria has developed an autonomously driving robotic assistance system. The “Smart Robot Assistant” uses the synergies of mobility and automation: it consists of a powerful and efficient intralogistics platform, a flexible robot arm and a robust 3D stereo camera system from the Ensenso N series by IDS Imaging Development Systems GmbH.

The solution is versatile and takes over monotonous, weighty set-up and placement tasks, for example. The autonomous transport system is suitable for floor-level lifting of Euro pallets up to container or industrial format as well as mesh pallets in various sizes with a maximum load of up to 1,200 kilograms. For a customer in the textile industry, the AGV (Automated Guided Vehicle) is used for the automated loading of coil creels. For this purpose, it picks up pallets with yarn spools, transports them to the designated creel and loads it for further processing. Using a specially developed gripper system, up to 1000 yarn packages per 8-hour shift are picked up and pushed onto a mandrel of the creel. The sizing scheme and the position of the coils are captured by

an Ensenso 3D camera (N45 series) installed on the gripper arm.

Application

Pallets loaded with industrial yarn spools are picked up from the floor of a predefined storage place and transported to the creel location. There, the gripper positions itself vertically above the pallet. An image trigger is sent to the Ensenso 3D camera from the N45 series, triggered by the in-house software ONTEC SPSComm.

It networks with the vehicle’s PLC and can thus read out and pass on data. In the application, SPSComm controls the communication between the software parts of the vehicle, gripper and camera. This way, the camera knows when the vehicle and the grabber are in position to take a picture. This takes an image and passes on a point cloud to a software solution from ONTEC based on the standard HALCON software, which reports the coordinates of the coils on the pallet to the robot.

The robot can then accurately pick up the coils and process them further. As soon as the gripper has cleared a layer of the yarn spools, the Ensenso camera takes a picture of the packaging material lying between the yarn spools and provides point clouds of this as well. These point clouds are processed similarly to provide the robot with the information with which a needle gripper removes the intermediate layers. “This approach means that the number

of layers and finishing patterns of the pallets do not have to be defined in advance and even incomplete pallets can be processed without any problems,” explains Tim Böckel, software developer at ONTEC. “The gripper does not have to be converted for the use of the needle gripper. For this application, it has a normal gripping component for the coils and a needle gripping component for the intermediate layers.”

For this task, the mobile use for 3D acquisition of moving and static objects on the robot arm, the Ensenso 3D camera is suitable due to its compact design. The Ensenso N 45’s 3D stereo electronics are completely decoupled from the housing, allowing the use of a lightweight plastic composite as the housing material. The low weight facilitates the use on robot arms such as the Smart Robotic Assistant. The camera can also cope with demanding environmental conditions. “Challenges with this application can be found primarily in the different lighting conditions that are evident in different rooms of the hall and at different times of the day,” Tim Böckel describes the situation. Even in difficult lighting conditions, the integrated projector projects a high-contrast texture onto the object to be imaged by means of a pattern mask with a random dot pattern, thus supplementing the structures on featureless homogenous surfaces. This means that the integrated camera meets the requirements exactly.

“By pre-configuring within NxView, the task was solved well.” This sample programme with source code demonstrates the

main functions of the NxLib library, which can be used to open one or more stereo and color cameras whose image and depth data are visualized. Parameters such as exposure time, binning, AOI and depth measuring range can – as in this case – be adjusted live for the matching method used.

The matching process empowers the Ensenso 3D camera to recognize a very high number of pixels, including their position change, by means of the auxiliary structures projected onto the surface and to create complete, homogeneous depth information of the scene from this. This in turn ensures the necessary precision with which the Smart Robot Assistant proceeds. Other selection criteria for the camera were, among others, the standard vision interface Gigabit Ethernet and the global shutter 1.3 MP sensor. “The camera only takes one image pair of the entire pallet in favor of a faster throughput time, but it has to provide the coordinates from a relatively large distance with an accuracy in the millimeter range to enable the robot arm to grip precisely,” explains Matthias Hofmann, IT specialist for application development at ONTEC. “We therefore need the high resolution of the camera to be able to safely record the edges of the coils with the 3D camera.”The localization of the edges is important in order to be able to pass on as accurate as possible the position from the center of the spool to the gripper.

Furthermore, the camera is specially designed for use in harsh environmental conditions. It has a screwable GPIO connector for trigger and flash and is IP65/67 protected against dirt, dust, splash water or cleaning agents.

Software

The Ensenso SDK enables hand-eye calibration of the camera to the robot arm, allowing easy translation or displacement of coordinates using the robot pose. In addition, by using the internal camera settings, a “FileCam” of the current situation is recorded at each pass, i.e. at each image trigger. This makes it possible to easily adjust any edge cases later on, in this application for example unexpected lighting conditions, obstacles in the image or also an unexpected positioning of the coils in the image. The Ensenso SDK also allows the internal camera LOG files to be stored and archived for possible evaluation.

ONTEC also uses these “FileCams” to automatically check test cases and thus ensure the correct functioning of all arrangements when making adjustments to the vision software. In addition, various vehicles can be coordinated and logistical bottlenecks minimized on the basis of the control system specially developed by ONTEC. Different assistants can be navigated and act simultaneously in a very confined space. By using the industrial interface tool ONTEC SPSComm, even standard industrial robots can be safely integrated into the overall application and data can be exchanged between the different systems.

Outlook

Further development of the system is planned, among other things, in terms of navigation of the autonomous vehicle. “With regard to vehicle navigation for our AGV, the use of IDS cameras is very interesting. We are currently evaluating the use of the new Ensenso S series to enable the vehicle to react even more flexibly to obstacles, for example, classify them and possibly even drive around them,” says Tim Böckel, software developer at ONTEC, outlining the next development step.

ONTEC’s own interface configuration already enables the system to be integrated into a wide variety of Industry 4.0 applications, while the modular structure of the autonomously moving robot solution leaves room for adaptation to a wide variety of tasks. In this way, it not only serves to increase efficiency and flexibility in production and logistics, but in many places also literally contributes to relieving the workload of employees.

https://en.ids-imaging.com/

Client

ONTEC Automation GmbH is a system provider for integrated and innovative automation systems, plants and special machines for industrial production. The business units consist of Technical Textile Solutions, Automation Solutions, Smart Robotic Solutions and Electric Switchboard Solutions. The company’s expertise with 25 years of experience is reflected in innovative, customer-oriented solutions along the entire value chain and includes robotics, industrial image processing, software development, electrical engineering and mechanics.

https://www.ontec-automation.de/en/

PRECISION MECHANICS FOR PEOPLE: UTILITÀ CHOOSES VICIVISION AS ITS PERFECT PARTNER

CATCHING UP WITH UTILITA’, currently using three measuring machines for microcomponent inspection.

This family-run company founded by Mr. Zamberlan is located in Costabissara, not far from Vicenza, and has been producing part-products as a sub-contractor since 1992; it was initially geared towards companies in the jewelry and watch-making industries, but later expanded into the aeronautical sector in 2004 and from there on diversified into oral, orthopedic, spinal and maxillofacial implants, as well as precision micromechanics.

Andrea Zamberlan, CTO & Founder: “We are basically mechanical jewelers, web ring the “beauty” of the aesthetics of jewelry to mechanics. Precision mechanics.

Vicenza is the gold capital. My father’s company was involved in the world of goldsmithing and jewelry and in ’92, following several requests to take a different slant on that craft, we decided to set up Utilità.

[…]

We started producing the first components and soon we saw that there was a high demand for them. The next step was a switch to titanium and from there we ventured into the world of implants and medical components.

To defend our business today, not only do we have to ensure quantity, first and foremost we have to provide quality products.

It’s important to have a team that knows exactly what quality is, and how to produce it”.

Stefano Castegnaro, Operation Manager:

“Utilità is so lucky to be dealing with the most important thing in the world … people. We work with the aviation and aeronautics industry, as well as supplying dental, orthopedic and maxillofacial implants.

Technology is definitely one of our allies, it’s an essential support system our daily work”.

The importance of an optical measuring machine to check tool wear

Nicola Zamberlan, CTO & Founder:

“We make about 1.5 million pieces a year, broken down in 2,500 orders, so we are able to produce extremely complex parts.

An optical measuring machine is so important for understanding tool wear that might occur during processing”.

“We position a clean part, press start and vici does the rest.”

Andrea Zamberlan, CTO & Founder

“In 2004 we purchased our first Vicivision machine. If a program has been created well, all we have to do is position a clean part, press start and Vici does the rest.

We check all the measurements, both in terms of shape and positioning, because Vici machines enable us to check the position of certain processes carried out on the part”.

The operator-friendly measuring machine

“The Vici machine enables me to check both the diametrical measurements and all the incisions along the length of the part, so in a single scan… … with a good program, we can check all the external dimensions in one go.

That’s where a great machine, like a Vici, makes the difference, it helps us speed up the process, but above all, it facilitates the operator’s work.

“We went to Vici to do the first measurement tests and we were pleasantly surprised with the results.”

https://youtu.be/l6_KQRljF3Y

https://www.vicivision.com

OPTIMIZE YOUR INTERNATIONAL PR AND ADVERTISING FOR THE INDUSTRIAL MARKET!

International capability

More than 80 employees in 35 different countries, ensuring a strong relationship with main local media. Mepax distinguishes itself through its extensive media knowledge and ability to select the best international online/print advertising options. PR can be translated into 35 languages.

Outstanding results

45,000 published articles in 2021: EMEA: 48% - Asia: 31% - Americas: 21%. Most of the articles are published in the top 1000 media worldwide.

Optimized process

With a proven process set for more than 200 active customers, we can adapt to all specific client needs with the highest reliability. We have developed in house the most advanced PR dedicated ERP, enabling transparency and real-time full online reporting. International media management is then made easy, fast, and efficient for optimal results.

www.mepax.com info@mepax.com

WIDIA INTRODUCES THE NEXT GENERATION IN VERSATILE END MILLING

New solid end milling platform offers affordable performance and reliability in steel, stainless steel and cast-iron applications.

WIDIA™ announced today the launch of the WCE solid end milling platform, delivering affordable performance and reliability for small to medium machine shops. The initial release of the WCE platform features WCE4, a four-flute geometry which combines advanced, high-performance features with a brand new, versatile grade offered at a highly competitive price.

“With its new design, the WCE4 delivers the next generation of versatile end mills to help our customers be more productive and efficient,” said Tamir Sherif, Solid End Milling Global Portfolio Manager, WIDIA. “The WCE4 is an attractively priced tool for small-to-medium shop floors where reliability and consistent tool life are high priorities.”

Two key features of the tool are its asymmetrical index and variable helix. The combination of the two reduce vibrations and enable heavy cuts, while the new grade, WU20PE, enables versatility on steel, stainless steel and cast-iron applications. These design features, coupled with the fourflute geometry, deliver an end mill with reliable performance and application versatility – even in demanding operations such as full slots and heavy cuts.

The WCE platform includes four-flute, square-end and ball nose end mills with both straight and Weldon shanks and is available in both metric and inch dimensions. The WCE5 five-flute geometry will be released later in 2022.

Orders for the WCE4 end mill, as well as other WIDIA metal cutting tooling, can be placed through WIDIA authorized distribution partners.

https://www.widia.com

The WCE4 will be a small-to-medium job shop staple with advanced, versatile geometry features at an affordable price. The WCE4 is offered in both ball nose and square end configurations.