Revolutionizing Fabrication: The Next Generation of Sharp Machinery

By Sarah Peiper

When it comes to cutting stone, porcelain, solid surface or quartz, having the right tools can make all the difference in terms of accuracy and productivity. Faster cutting rates, reduced downtime and improved accuracy all contribute to smoother workflows while reducing remakes. Here are some of the best innovations in heavy machinery and accessories that can keep your shop on the cutting edge.

CMS Stone Technology: Brembana kartesia

Under the brand name Brembana Macchine, CMS Stone Technology was the first manufacturer of a stone machining center, which is accredited to Founder Pietro Aceti. Brembana kartesia is an advanced CNC with 3/4 interpolated axes for fabricating stone. It can perform contouring, drilling, milling, engraving and polishing with high precision and execution speed. It is equipped with a patented suction cup system with automatic positioning (AUTOMAX) and dedicated software to automatically position the suction cups in relation to the workpiece.

It is a particularly productive solution: It can eliminate the downtime typically associated with manually handling the suction cups while maximizing spindle fabrication time. Brembana kartesia can also independently manage scrap removal without stopping the machine. With the assistance of anthropomorphic robots, Brembana kartesia can be added to a fully automated countertop production line with minimal human intervention. See all the specifications at www.scmgroup.com/en_US/cmsstone.

Breton’s Evonix

Evonix is a multi-cutting machine of the latest generation with rotary bridge and ultralight alloy spindles. A revolutionary solution down to the last detail, unlike the other solutions on the market, Evonix stands out for its evolved design, compact dimensions and exclusive technologies. The rotary system makes it possible to locate the spindles at any point of the bridge, allowing the machine to make right-angle, oblique, vertical and horizontal cuts. Evonix can square a slab in just two steps. Also, the use of linear motors and torque motors guarantees rapid spindle travel and a series of valuable benefits in terms of efficiency, sustainability and safety. The Matik version is equipped with special vacuum cups on the spindle front.

Breton recently partnered with Distinctive Kitchen in Columbus, Ohio, to open a showroom, allowing fabricators to see their machines operate in real time. All Breton machinery comes with a guarantee of service, including a 24-hour hotline. For more information, visit www.bretonusa.com.

ADW iKon Dekton Bridge Saw Blades from BB Industries

The ADW iKon blade is made specifically for Dekton, Neolith, Laminam and other ultra-compact surfaces. This blade is certified and ready to cut fast and provides extended life with a 10 mm segment and a silent core. ADW, a leader in the UCS market, is available from BB Industries. It is available in 14-, 16- and 18-inch sizes and is designed for wet use only. The 16-inch blade runs at 2000 rpm with a speed of 3 to 5 feet per minute. The 18-inch blade runs at 1800 rpm and cuts 2 to 4 feet per minute. For miters, operators should reduce rpm speeds by 30% for optimal performance. Learn more about this and other blades from BBI at www.bbindustriesllc.com.

Robo SawJet M-Series by BACA Systems

BACA Systems added the Robo SawJet M-Series to its lineup, an all-inclusive mitering sawjet packaged on the industryproven, reliable and maintenance-free Kuka Robot. With 650+ systems in production and countless success stories, the Robo SawJet M-Series is the right choice for all cutting processes. The M-Series introduces the allimportant mitering process to the Robo SawJet product line. It features 0-50 degree dynamic miter angle control for both the saw and waterjet process. Also included is a new revolutionary technology to maintain accurate parts. All of BACA’s robot systems allow for the customization of the machine layout. This allows for traditional front load, side load, or pass-through cell configurations. BACA provides the only system that can be converted from a single tank to a dual tank with minimal expense. Learn more at www.bacasystems.com.

The JAVELIN by Park Industries

Park Industries changed the sawjet game by introducing the JAVELIN CNC Sawjet. Power up your production with its 27-horsepower VFD-controlled arbor motor and versatile 5-axis waterjet capabilities. The JAVELIN is optimized to cut any material with ease, including porcelain, quartzite, Dekton and more.

While the JAVELIN excels at high-production fabrication, it’s also the perfect solution for precise mitering with the ultimate combination of blade and waterjet mitering. Its Miterjet efficiently miters inside corners or arcs in one sweep with its 0-58 degree waterjet capabilities.

The JAVELIN’s unique design offers the industry’s smallest two-table footprint, threesided table access, and the most complete table coverage. It is highly configurable to meet the needs of any shop layout and is available in single or two-table models. Its AccuCut System features a reinforced bridge, precision rotary index system, helical rack and pinion technology, and more — all working to deliver exceptional, long-lasting performance and precision. Have it all with the JAVELIN, the only sawjet that hits every target. Learn more at www.parkindustries.com/cnc-sawjets/javelin/.

Veloce Blade by Lapitec

The Veloce blade was engineered specifically to cut Lapitec sintered stone. It uses diamond technology and industry-specific knowledge to decrease cutting times by up to 75% based on slab thickness. Lapitec is the pioneer of sintered stone, formed without resins or crystalline silica, making it a sustainable and healthy choice for any surfacing application. Unmatched in the industry, the Veloce blade takes Lapitec to the next level by increasing stone fabricators’ throughput and efficiency with up to 4 times faster cutting. The Veloce blade is offered in 14-inch and 16-inch sizes and fits most standard stone fabrication saws. For more information about Lapitec or the Veloce blade, visit www.lapitec.com.

Intermac’s Smart 625 CNC Bridge Saw

Smart 625 is a 5-axis CNC bridge saw for cutting and shaping marble, granite, engineered stone and ceramic materials automatically or manually. Compact, multipurpose and easy to use, the sturdy monoblock frame provides for simple installation. The reclining worktop facilitates slab loading and the suction cup manipulator enables automatic handling during the fabrication process. The 5-axis interpolated cutting disk diameter ranges from 350 to 625 mm, and a sheet thickness detector is integrated. Automatic presetting of the disc and tool is positioned directly inside the machine without reducing valuable workspace. The ergonomic command station is on a suspended arm anchored to the structure with a joystick for manual axis movements. The handheld unit allows the operator to manage the machine with maximum comfort and safety away from the control panel when necessary, with remote controls and an emergency button. Visit www.intermac.com/en/stone/smart-625 to learn more.

The ZOLLER »smile 420« Presetting and Measuring Machine

Distributed exclusively in the United States by GranQuartz, the ZOLLER »smile 420« presetting and measuring machine allows stone fabrication shops to quickly and precisely preset tools outside of a CNC machine. The presetter calibrates offline to reduce setup times, increase machine productivity, extend tool life and save money. The machine’s SK 50 high-precision spindle means almost any toolreceiving system can be inserted without conversion measures. The »smile 420« gains enhanced data gathering capabilities when used with the ZOLLER »flash« Tool Management System. This software tracks tool usage and location and notifies users when it’s time to dress or EDM tools. As more data is collected, users can forecast future tool consumption, estimate when new tools are needed, determine tool consumption by user and machine and more. This hardware and software combo saves users an average of $25,000 annually per machine. To learn more about the »smile 420« and schedule a demo, visit www.granquartz.com.

GMM Stone Machinery: AXIA 38 TS3

GMM Stone Machinery makes heavy-duty equipment with cast iron structures and rotating table units. Their line of bridge saws includes accurate, reliable machines for large production of basic slab cutting.

The RADIA 38 TS3 is a large machine ideal for small, medium and large companies for cutting stone, marble and granite — both in manual and automatic cycles. This machine also performs complex profiles and shapes on a large cutting surface.

With maximum blade sizes ranging between 1050 mm to 1200 mm, the standard machine is supplied with:

• Motorized tilting and programmable head for marble and granite.

• Optical template scanner.

• Manual rotating table (optional: programmable automatic table).

• Electronic variable speed on the disc motor.

• POLIAX software for control.

• 12-inch touchscreen color display with LAN connection and USB port.

• Folding door solid panel safety barriers.

GMM invented, patented, expanded and evolved to be a leader in 3-5 axis bridge saws, edge polishers and waterjets. Since its inception, the GMM group has delivered over 9000 machines to customers in more than 80 countries. Learn more at www.gmm.it/en.

Commanduli Omega Pencil Multi-Edge Polisher

Omega Pencil is renowned for its high productivity and performance on every kind of marble, granite, engineered stone and ceramic. Its complete equipment allows it to perform all the finishing operations on the materials used in the countertop industry. The Omega Pencil’s cutting-edge design combines diamond abrasives and polishing pads on a conveyor belt, setting a new standard in efficiency for crafting rectangular countertop parts.

Its versatility and precision enable it to create a wide range of edge profiles, from simple bevels to intricate bullnose edges, catering to diverse customer preferences and design requirements. This capability enhances productivity and offers a significant competitive advantage in the market, as it eliminates the need for multiple machines and provides a onestop solution for edge polishing.

Omega Pencil is equipped with a calibrator that uses a diamond tool to mill the B-side of parts to the desired thickness. Milling the B-side of the stone ensures that countertops sit flush on the cabinets, minimizing the need to use shims during installation. It comes standard with an edge rectifier to grind back saw or waterjet blends on the edge or reduce the glue line on a laminated or stacked piece. The vertical spindle allows for smoothness on the underside of parts. This function is commonly used to make the underside of overhangs smooth to the touch.

In 2024, BACA Systems announced an exclusive partnership, acting as the sales agent for Comandulli products in the United States. Learn more at www.bacasystems.com.

Terminator Bridge Saw Blades for Ultra-Compact & Porcelain Materials

For more than 25 years, Terminator has continued to innovate to provide efficient products for its customers. The Nanocut.DK3 blade has newly developed segment technology that provides faster cutting than ever before. A 13 mm segment height offers unrivaled longevity, and a reinforced core for added stability yields fast, reliable results on ultra-compact and porcelain materials. Savings can be realized by not purchasing multiple blades and reducing blade change-out times. Blades are available in sizes ranging from 12 to 18 inches. For more information, visit www.terminatordia.com.