F E A T U R I N G T H E L A T E S T P R O D U C T S F R O M W I D I A™
ADVANCES 2020 METRIC
I N T RO D U C I N G...
NEW PRODUCTS VSM890™-12 pages 4–12
NEW!
VSM pages 34–57
NEW!
New helical cutters
VXF™ pages 14–31
NEW!
New cutter sizes -09 and -16
NEW!
WGC pages 142–163
NEW!
New PT precision moulded and ground inserts
INDEXABLE MILLING
4–57
VSM890-12 VXF-07 VXF-09 VXF-12 VXF-16 VSM11 VSM17
SOLID END MILLING
58–98
The VariMill Family 70NS X-Feed 4U50 4U80 49N9 D503 General Purpose End Mills
TDMX ™
HOLEMAKING
pages 100–117
NEW!
TDMX Top Cut 4
New 1.5 x D and 12 x D bodies
TURNING NEW!
FPE(M)
ORDERING INFORMATION
4U80 pages 80–81, 84–85
VariMill™
NEW! Weldon® shank expansion
pages 58–75
NEW!
pages 164–173 ™ NEW! New Victory grade for cast iron turning
142–177
WGC WK15CT Tooling for Heavy-Duty Applications
Informational Icons Guide CAS Material Overview
WK15CT
100–140
VariMill I, VariMill II, expansions
178–181
T H E A L L-S TA R P ROG R A M M E P ROV I D E S P ROV E N S O L U T I O N S T H AT A R E E A S Y TO F I N D A N D A LWAY S AVA I L A B L E. All-Star includes products from our most popular platforms, grades, and sizes grouped into our programme and guaranteed to be in stock with same-day shipping on orders placed before 4pm CET. Visit widia.com to see what products are available for same day shipping through all-star.
Turning
Tapping
Holemaking
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Proven Solutions
Indexable Milling
Easy to Find
Always Available
Solid End Milling
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VSM890 -12 ™
U N IQ U E 8- E DG E D S O L U T IO N F O R S H O U L D E R A N D FAC E M I L L I N G
VSM890™-12 Weldon® End Mills: 32mm Shell Mills: 40–250mm
8-Edged, Double-Sided True 90° Victory™ Shoulder-Face Mill (VSM) Superior Metal Removal Rates (MRR) delivered through high-performance grades and chipbreakers. Coarse, medium, and fine pitch cutter density to perfectly translate machining capability into higher productivity. New pocket seat design for improved insert seating and great stability at roughing applications. Applicable in a wide range of workpiece materials: aluminium, steel, cast iron, titanium, stainless steel, and high-temp alloys. Comprehensive standard offering for cutter bodies and inserts to address light machining to heavy roughing jobs.
NEW!
SNHX-MM • Universal Geometry for Medium Machining. Corner Radii Expansion for -MM Chipbreaker
NEW!
WK15CM
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VSM890 -12 ™
0°/90° Shoulder Mills • VSM890-12
• True 90° wall and stepping down capability. • Axial depth of cut capability; Ap1 max up to 9,8mm. • Optimised chip gash design for proper chip evacuation. Super-positive rake design for low machine power consumption.
• User-friendly pocket numbering system. • Cutter bodies with internal coolant supply. • Less bur creation on the workpiece.
Integrated wiper facet for excellent surface floor finish.
Unique insert rake design to reduce and perfectly balance axial and radial cutting forces. Engineered for light machining to heavy roughing in all material groups. -ALP
-MM
-ML
NEW!
N
P M S
P M K S H
First choice for Non-Ferrous materials.
First choice for Stainless Steel, light machining, and finishing jobs.
First choice for general purpose in all workpiece materials. Engineered for high-feed rates.
Finishing Capabilities/Lower Cutting Forces Geometry Strengthening/Stronger Cutting Edge Protection
Applications 1
1. Face milling. 2. Full slotting with 100% radial engagement. 3. Shoulder milling with stepping down and great wall finish.
10
4
4. Shoulder milling with low axial and high radial engagement.
2
9
5. Shoulder milling with low radial and high axial engagement. 6. HPC face milling. First choice to clean up castings.
3
7. Dynamic/trochoidal slot milling. 8. Z-axis plunge milling. 9. Z-axis contour plunge milling. 10. Z-axis zig-zag slot plunge milling.
6
8 5
7 widia.com
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Indexable Milling I Solid End Milling I Holemaking I Turning
0°/90° Shoulder Mills • VSM890™-12
Weldon® End Mills • Metric
order number 6596066
catalogue number VSM890D032Z03B25SN12
D1 32
D 25
L 89
L2 32
Ap1 max 9,8
Z 3
max RPM 33200
coolant supply Yes
kg 0,31
Ap1 max 9,8 9,8 9,8 9,8 9,8 9,8 9,8 9,8 9,8 9,8 9,8 9,8 9,8 9,8 9,8 9,8 9,8 9,8 9,8 9,8 9,8
Z 4 4 5 5 7 5 7 9 6 8 11 7 10 14 8 12 16 10 14 22 16
max RPM 28000 24100 24100 20800 20800 18000 18000 18000 15800 15800 15800 13900 13900 13900 12200 12200 12200 10800 10800 10800 9600
coolant supply Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes
kg 0,20 0,32 0,32 0,48 0,45 0,96 1,03 1,01 1,69 1,56 1,53 2,79 2,98 2,86 4,10 4,15 8,97 5,62 5,59 5,67 8,10
Shell Mills • Metric
order number 6596067 6596068 6596069 6596070 6596111 6596112 6596113 6596114 6596115 6596116 6596117 6596118 6596119 6596121 6596122 6596123 6596124 6596125 6596126 6596127 6596128
catalogue number VSM890D040Z04S22SN12 VSM890D050Z04S22SN12 VSM890D050Z05S22SN12 VSM890D063Z05S22SN12 VSM890D063Z07S22SN12 VSM890D080Z05S27SN12 VSM890D080Z07S27SN12 VSM890D080Z09S27SN12 VSM890D100Z06S32SN12 VSM890D100Z08S32SN12 VSM890D100Z11S32SN12 VSM890D125Z07S40SN12 VSM890D125Z10S40SN12 VSM890D125Z14S40SN12 VSM890D160Z08S40SN12 VSM890D160Z12S40SN12 VSM890D160Z16S40SN12 VSM890D200Z10S60SN12 VSM890D200Z14S60SN12 VSM890D200Z22S60SN12 VSM890D250Z16S60SN12
D1 40 50 50 63 63 80 80 80 100 100 100 125 125 125 160 160 160 200 200 200 250
D 22 22 22 22 22 27 27 27 32 32 32 40 40 40 40 40 40 60 60 60 60
D6 39 49 49 49 49 60 60 60 78 78 78 89 89 89 110 110 110 130 130 130 130
L 40 40 40 40 40 50 50 50 50 50 50 63 63 63 63 63 63 63 63 63 63
FOR SPARE PARTS, PLEASE VISIT WIDIA NOVO™ OR WIDIA.COM. MOUNTING SCREWS ARE NOT INCLUDED IN STANDARD PACKAGING.
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VSM890 -12 ™
0°/90° Shoulder Mills • VSM890-12
Inserts • SNHX-ALP • For Aluminium and Other Non-Ferrous Alloys v
first choice
j
alternate choice
cutting edges
LI
S
D
BS
Re
SNHX120408PNERALP
8
12,00
4,61
12,00
1,34
0,80
v
j
v
v
v
j
v
v v
j
v v
– 6596397 – – – –
ISO catalogue number
v
v
WK15CM WN25PM WP25PM WP40PM WS40PM WU10PM
P M K N S H
Inserts • SNHX-ML • Precision Finishing and Light Machining v
first choice
j
alternate choice
cutting edges
LI
S
D
BS
Re
SNHX120408PNERML
8
12,00
4,61
12,00
1,34
0,80
widia.com
8
v
j
v
v
v
j
v
v v
j
v v
WK15CM WN25PM WP25PM WP40PM WS40PM WU10PM
ISO catalogue number
v
v
– – 6596398 – 6596399 –
P M K N S H
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Indexable Milling I Solid End Milling I Holemaking I Turning
0°/90° Shoulder Mills • VSM890™-12
Inserts • SNHX-MM • Universal Geometry for Medium Machining v
first choice
j
alternate choice
v
v
v
j
v
v
v
j
v
v v
j
v v
ISO catalogue number
cutting edges
LI
S
D
BS
Re
SNHX120408PNSRMM
8
12,00
4,61
12,00
1,34
0,80
6667462 – 6596431 6596432 6596433 6596400
SNHX120416PNSRMM
8
12,00
4,58
12,00
1,00
1,60
6712874 – 6712875 6712876 6712877 –
P M K N S H
WK15CM WN25PM WP25PM WP40PM WS40PM WU10PM
NEW!
For M4000 cartridge milling system, please see page 12. VSM890™-12 M4000CA-XN10 (MM6433216)
P M K S
Insert Selection Guide Material Group P1–P2 P3–P4 P5–P6 M1–M2 M3 K1–K2 K3 N1–N2 N3 S1–S2 S3 S4 H1
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Light Machining Geometry SNHX-ML SNHX-ML SNHX-ML SNHX-ML SNHX-ML SNHX-MM SNHX-MM SNHX-ALP SNHX-ALP SNHX-ML SNHX-ML SNHX-ML SNHX-MM
General Purpose Grade WS40PM WS40PM WP25PM WS40PM WS40PM WK15CM WK15CM WN25PM WN25PM WP25PM WS40PM WS40PM WU10PM
Geometry SNHX-MM SNHX-MM SNHX-MM SNHX-ML SNHX-ML SNHX-MM SNHX-MM SNHX-ALP SNHX-ALP SNHX-ML SNHX-ML SNHX-ML SNHX-MM
9
Heavy Machining Grade WP40PM WP40PM WP40PM WS40PM WS40PM WK15CM WK15CM WN25PM WN25PM WS40PM WS40PM WS40PM WU10PM
Geometry SNHX-MM SNHX-MM SNHX-MM SNHX-MM SNHX-MM SNHX-MM SNHX-MM SNHX-ALP SNHX-ALP SNHX-MM SNHX-MM SNHX-MM –
Grade WP40PM WP40PM WP40PM WS40PM WS40PM WK15CM WK15CM WN25PM WN25PM WS40PM WS40PM WS40PM –
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VSM890 -12 ™
0°/90° Shoulder Mills • VSM890-12
Recommended Starting Speeds [m/min]* Material Group 1 2 3 P 4 5 6 1 M 2 3 1 K 2 3 1 N 2 3 1 2 S 3 4 H 1
WK15CM – – – – – – – – – 420 335 280 – – – – – – – –
– – – – – – – – – 385 295 250 – – – – – – – –
WN25PM – – – – – – – – – 340 275 230 – – – – – – – –
– – – – – – – – – – – – 1075 945 945 – – – – –
– – – – – – – – – – – – 945 875 875 – – – – –
WP25PM – – – – – – – – – – – – 875 760 760 – – – – –
330 275 255 225 185 165 205 185 140 230 180 150 – – – 40 40 50 70 –
285 240 215 185 170 125 180 160 120 205 160 135 – – – 35 35 40 50 –
WP40PM 270 200 175 150 150 100 165 130 95 185 150 120 – – – 25 25 25 35 –
295 250 230 205 170 150 195 175 130 – – – – – – – – – – –
260 215 195 170 155 115 170 150 115 – – – – – – – – – – –
WS40PM 245 180 160 135 135 90 155 125 90 – – – – – – – – – – –
– – – – 170 150 210 180 145 – – – – – – 40 40 50 60 –
– – – – 145 110 170 145 110 – – – – – – 35 35 40 50 –
WU10PM – – – – 120 80 140 120 85 – – – – – – 25 25 25 30 –
– – – – – – – – – 295 230 195 – – – – – – – 160
– – – – – – – – – 265 205 175 – – – – – – – 130
– – – – – – – – – 240 190 160 – – – – – – – 90
NOTE: FIRST choice starting speeds are in bold type. As the average chip thickness increases, the speed should be decreased. *Material groups P, M, K, and H show recommended starting speeds for dry machining. For wet machining, reduce speed by 20%. *Material groups N and S show recommended starting speeds for wet machining. Not recommended for dry machining.
Recommended Starting Feeds [mm] Light Machining
Insert Geometry .E..ALP .E..ML .S..MM
0,12 0,17 0,23
5% 0,28 0,32 0,36
0,43 0,60 0,82
0,08 0,13 0,17
10% 0,20 0,23 0,26
Programmed Feed per Tooth (fz) as a % of Radial Depth of Cut (ae) 20% 0,31 0,06 0,15 0,23 0,06 0,44 0,09 0,18 0,33 0,08 0,59 0,13 0,20 0,44 0,11
30% 0,13 0,15 0,17
0,20 0,28 0,38
0,05 0,08 0,10
General Purpose
Heavy Machining
40–100% 0,12 0,18 0,14 0,26 0,16 0,35
Insert Geometry .E..ALP .E..ML .S..MM
NOTE: Use “Light Machining” values as starting feed rate.
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Indexable Milling I Solid End Milling I Holemaking I Turning
0°/90° Shoulder Mills • VSM890™-12
Best Practices True 90° roughing tool with embedded finishing capabilities all in one tool. Best-in-class wall finish with VSM890-12 in axial stepping-down jobs. For many shop floor setups, no additional finishing is required resulting in shorter machining time and lower tooling cost.
Conventional
VSM890-12
Step 1
Step 1
Step 2
Step 2
Step 3
Step 3
Step 4
Step 4
Step 5
Step 5
Excellent wall finish with VSM890-12
Coarse Pitch
• Unstable setup. • Low spindle power. • High axial depth of cut Ap1. • Low feed rate. • Machining aluminium. • Driven tools.
Medium Pitch
• Regular setup. •R egular spindle power. •M edium feed rate.
Fine Pitch
• Rigid setup. • High spindle power. • Low axial depth of cut Ap1. • High feed rate. • Boost productivity and cut into cycle time.
Machining Stability
–
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VSM890 -12 ™
0°/90° Shoulder Mills • VSM890-12
VSM890-12 Z-Axis Plunge Milling D1
cutting diameter (D1) 32 40 50 63 80 100 125 160 200 250
Y max 8,9 8,9 8,9 8,9 8,9 8,9 8,9 8,9 8,9 8,9
X 28,68 33,27 38,25 43,89 50,31 56,95 64,29 73,34 82,48 92,65
Vf
Y max
X
VSM890-12 Ap1 max at Full Slotting, 100% Radial Cutter Engagement
Recommended Cutter Density
D1 diameter 40 50 63 80 100
Z 4 4 5 5 6
Ap1 max Grey Cast Iron EN-GJL-250 EN-JL1040 GG25 8,0 8,0 8,0 8,0 8,0
Steel AISI 4140 1.7225 42CrMo4 6,5 6,5 6,5 6,5 6,5
Stainless Steel AISI 316L, 1.4404, X2CrNiMo1810 5,0 5,0 5,0 5,0 5,0
Ap1 max
D1
VSM890-12 Cartridge for M4000 M4000CA-SNHX12 (MM6602179)
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NEW!
WIDIA™ Victory™
WS40PM Breakthrough in the latest substrate and coating technology to boost productivity in stainless steels and high-temp alloys
Advanced Milling Grade for Titanium Multilayer PVD AlTiN-TiN Coating
New Medium-Grained Substrate
• Improved chemical and abrasive wear resistance.
• Minimises tendency for thermal cracking.
• Consistent tool life performance.
• Excellent fatigue resistance and edge strength.
• Primarily for wet machining. Also great results in dry machining.
• Rich in cobalt content for improved toughness.
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VXF
™ V I C TO R Y ™ X- F E E D ™
NE X T LEVEL OF H IG H -F E E D M I L L I N G
VXF is a high-feed productivity booster designed to establish new industry standards with market-leading milling grades like WS40PM.
VXF™-07 Ap1 max: 0,9mm fz max: 1,2mm/z
NEW! VXF™-09 Ap1 max: 1,5mm fz max: 2,0 mm/z
VXF™ -12 Ap1 max: 2,5mm fz max: 3,0 mm/z
NEW! VXF™ -16 Ap1 max: 3,5mm fz max: 2,0 mm/z
Optimised cutter body and chip gash design perfectly serves high-feed requirements. PSTS inserts for powerful low cost per edge high-feed milling. Cutters with internal coolant supply. Nickel-plated surface protection.
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VXF
™
High-Feed Mills • VXF-07, VXF-09, VXF-12, and VXF-16
• 16.5° lead angle redistributes cutting forces in the spindle z-axis direction. • Greatly reduces tool deflection and vibrations for improved tool life. • Suitable for long tool reach. • Unique integrated radial wiping facet to achieve a nice wall finish at pocket and helical interpolation milling.
Perfect combination of round and square insert style.
• Durable cutting edges qualified to machine a wide range of materials. • WS40PM — best-in-class milling grade for machining stainless steel and HTA.
Radial Facet
BS 16,5° BS AP1 max
Axial Facet
Specifically engineered chipbreakers for powerful high-feed milling.
NEW!
VXF-07 -MM
-MH
P M S
First choice for Soft Steel, Stainless Steel, and High-Temp Alloys. Best fit for pocketing and profiling operations.
NEW!
VXF-09 -MM
-MH
P P H
P M S
P
First choice for P3 and P4 materials. Stronger edge protection for heavy roughing jobs and hardened steel up to 48HRc.
First choice for Soft Steel, Stainless Steel, and High-Temp Alloys. Best fit for pocketing and profiling operations.
First choice for P3 and P4 materials. Stronger edge protection for heavy roughing jobs.
NEW!
VXF-12
VXF-16
-MM
-MH
-MM
P M S
P
P M S
First choice for Soft Steel, Stainless Steel, and High-Temp Alloys. Best fit for pocketing and profiling operations.
First choice for P3 and P4 materials. Stronger edge protection for heavy roughing jobs.
First choice for soft steel, stainless steel, and high-temp alloys. Best fit for pocketing and profiling operations
Lower Cutting Forces
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Geometry Strengthening/Stronger Cutting Edge Protection
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Indexable Milling I Solid End Milling I Holemaking I Turning
High-Feed Mills • VXF-07, VXF-09, VXF-12, and VXF-16
Comprehensive standard offering at one glance to match all shop-floor needs for high-feed milling.
VXF-07
VXF-16
VXF-12
VXF-09
VXF Platform 07 09 12 16
Ap1 max (Metric) 0,9mm 1,5mm 2,5mm 3,5mm
fz max (Metric) < 1,2mm < 2,0mm < 3,0mm < 2,0mm
Applications
7
1. Face milling. 2. 3D profile milling. 3. Pocket milling into full material.
8
4
4. Helical interpolation into full material. 5. Deep pocket milling into full material.
5
6. Dynamic/trochoidal milling.
10
7. Aggressive ramp milling. 8. Contour Milling.
3
9. Face milling deep cavities with long tool reach. 10. Z-axis contour plunge milling.
8
1
6 10
2 9
4
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VXF
™
High-Feed Mills • VXF-07
Screw-On End Mills • Metric
order number 6597130 6597151 6597152 6597153
catalogue number VXF016Z02M08XP07 VXF020Z03M10XP07 VXF025Z04M12XP07 VXF032Z05M16XP07
D1 max 16 20 25 32
D1 7 11 16 23
D 13 18 21 29
DPM 8,5 10,5 12,5 17,0
G3X M8 M10 M12 M16
L2 25 35 35 43
WF 10 15 17 24
Ap1 max 0,9 0,9 0,9 0,9
Z 2 3 4 5
max ramp angle 5.9° 3.4° 2.2° 1.4°
max RPM 65000 57000 49000 41500
coolant supply Yes Yes Yes Yes
kg 0,02 0,07 0,09 0,22
Z 2 2 3 4
max ramp angle 5.9° 5.4° 3.4° 2.2°
max RPM 65000 61000 57000 49000
coolant supply Yes Yes Yes Yes
kg 0,24 0,31 0,41 0,69
Z 5 7
max ramp angle 1.0° .7°
max RPM 35000 31300
coolant supply Yes Yes
kg 0,19 0,32
Cylindrical End Mills • Metric
order number 6597154 6597155 6597156 6597157
catalogue number VXF016Z02A16XP07L180 VXF018Z02A18XP07L180 VXF020Z03A20XP07L190 VXF025Z04A25XP07L200
D1 max 16 18 20 25
D1 7 9 11 16
D 16 18 20 25
L 180 180 190 200
L2 25 25 32 40
Ap1 max 0,9 0,9 0,9 0,9
Shell Mills • Metric
order number 6597158 6597159
catalogue number VXF040Z05S16XP07 VXF050Z07S22XP07
D1 max 40 50
D1 31 41
D 16 22
D6 37 42
L 32 40
Ap1 max 0,9 0,9
FOR SPARE PARTS, PLEASE VISIT WIDIA NOVO™ OR WIDIA.COM. MOUNTING SCREWS ARE NOT INCLUDED IN STANDARD PACKAGING.
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Indexable Milling I Solid End Milling I Holemaking I Turning
High-Feed Mills • VXF™-07
Inserts • XPPT-MM • Best Fit for Pocketing and Profiling Operations v
first choice
j
alternate choice
cutting edges
LI
S
D
Re
XPPT070308ERMM
4
7,30
3,17
7,30
0,80
v
j
v
v
v
j
v
v
j
v v
6595819 – 6595820 –
ISO catalogue number
v
WP25PM WP40PM WS40PM WU10PM
P M K N S H
Inserts • XPPW-MH • Dedicated Geometry for Heavy Roughing v
first choice
j
alternate choice
cutting edges
LI
S
D
Re
XPPW070310SRMH
4
7,30
3,17
7,30
1,00
v
j
v
v
v
j
v
v
j
v v
– 6595770 – 6595769
ISO catalogue number
v
WP25PM WP40PM WS40PM WU10PM
P M K N S H
For M4000 cartridge milling system, please see page 12. VSM890™-12 M4000CA-XN10 (MM6433216)
P M K S
Insert Selection Guide Material Group P1–P2 P3–P4 P5–P6 M1–M2 M3 K1–K2 K3 S1–S2 S3 S4 H1
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Light Machining Geometry XPPT-MM XPPT-MM XPPT-MM XPPT-MM XPPT-MM XPPW-MH XPPW-MH XPPT-MM XPPT-MM XPPT-MM XPPW-MH
General Purpose Grade WP25PM WP25PM WP25PM WS40PM WS40PM WU10PM WU10PM WP25PM WS40PM WS40PM WU10PM
Geometry XPPT-MM XPPT-MM XPPT-MM XPPT-MM XPPT-MM XPPW-MH XPPW-MH XPPT-MM XPPT-MM XPPT-MM XPPW-MH
19
Heavy Machining Grade WS40PM WS40PM WS40PM WS40PM WS40PM WU10PM WU10PM WS40PM WS40PM WS40PM WU10PM
Geometry XPPW-MH XPPW-MH XPPW-MH XPPW-MH XPPW-MH XPPW-MH XPPW-MH – – – –
Grade WP40PM WP40PM WP40PM WP40PM WP40PM WU10PM WU10PM – – – –
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VXF
™
High-Feed Mills • VXF-07
Recommended Starting Speeds [m/min]* Material Group 1 2 3 P 4 5 6 1 M 2 3 1 K 2 3 1 2 S 3 4 H 1
WP25PM 395 330 305 270 220 200 245 220 170 275 215 180 50 50 60 85 145
340 290 260 220 205 150 215 190 145 245 190 160 40 40 50 60 110
WP40PM 325 240 210 180 180 120 200 155 115 220 180 145 30 30 30 40 85
WS40PM
310 260 235 205 185 140 205 180 140 – – – 40 40 50 60 –
355 300 275 245 205 180 235 210 155 – – – 50 50 60 80 –
295 215 190 160 160 110 185 150 110 – – – 35 35 35 40 –
– – – – 205 180 250 215 175 – – – 50 50 60 70 –
WU10PM
– – – – 175 130 205 175 130 – – – 40 40 50 60 –
– – – – 145 95 170 145 100 – – – 30 30 30 35 –
– – – – – – – – – 355 275 235 – – – – 190
– – – – – – – – – 320 245 210 – – – – 155
– – – – – – – – – 290 230 190 – – – – 110
NOTE: F IRST choice starting speeds are in bold type. As the average chip thickness increases, the speed should be decreased. *Material groups P, M, K, and H show recommended starting speeds for dry machining. For wet machining, reduce speed by 20%. *Material groups N and S show recommended starting speeds for wet machining. Not recommended for dry machining.
Recommended Starting Feeds [mm] Light Machining
General Purpose
Heavy Machining
At 0,60 Axial Depth of Cut (AP1) Insert Geometry .E..MM .S..MH
Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) 0,46 0,84
5% 1,32 1,84
2,43 3,12
0,32 0,59
10% 0,89 1,21
1,53 1,85
20% 0,65 0,87
0,24 0,43
1,09 1,30
0,21 0,38
30% 0,56 0,75
40–100% 0,52 0,85 0,69 1,02
Insert Geometry
0,94 1,12
0,19 0,34
.E..MM .S..MH
0,87 1,04
40–100% 0,18 0,48 0,79 0,32 0,64 0,94
Insert Geometry .E..MM .S..MH
0,77 0,92
40–100% 0,16 0,42 0,70 0,28 0,56 0,84
Insert Geometry .E..MM .S..MH
At 0,90 Axial Depth of Cut (AP1) Insert Geometry .E..MM .S..MH
Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) 0,42 0,78
5% 1,21 1,68
2,20 2,79
0,30 0,55
10% 0,83 1,12
1,41 1,71
20% 0,60 0,81
0,22 0,40
1,01 1,21
0,19 0,35
30% 0,52 0,70
At 0,70 Axial Depth of Cut (AP1) Insert Geometry .E..MM .S..MH
Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) 0,37 0,68
5% 1,06 1,46
1,89 2,35
0,27 0,48
10% 0,73 0,98
1,24 1,49
20% 0,53 0,71
0,20 0,36
0,89 1,07
0,17 0,31
30% 0,46 0,62
NOTE: Use “Light Machining” values as starting feed rate.
widia.com
20
widia.com
Indexable Milling I Solid End Milling I Holemaking I Turning
High-Feed Mills • VXF™-09
Screw-On End Mills • Metric
NEW!
order number 6597731 6597732 6597733 6597734 6597735
catalogue number VXF025Z03M12XD09 VXF032Z03M16XD09 VXF032Z04M16XD09 VXF035Z04M16XD09 VXF042Z05M16XD09
D1 max 25 32 32 35 42
D1 11 18 18 21 28
D 21 29 29 29 29
DPM 12,5 17,0 17,0 17,0 17,0
G3X M12 M16 M16 M16 M16
L2 35 43 43 43 43
WF 9 10 10 10 10
Ap1 max 1,5 1,5 1,5 1,5 1,5
Z 3 3 4 4 5
max ramp angle 2.8° 1.5° 1.5° 1.3° 1.0°
max RPM 48500 40500 40500 37500 34000
coolant supply Yes Yes Yes Yes Yes
kg 0,09 0,20 0,20 0,21 0,25
Z 3 4
max ramp angle 2.8° 1.5°
max RPM 48500 40500
coolant supply Yes Yes
kg 0,28 0,36
Z 2 3 3 3 4 4
max ramp angle 2.8° 2.8° 2.8° 1.5° 1.5° 1.5°
max RPM 48500 48500 48500 40500 40500 40500
coolant supply Yes Yes Yes Yes Yes Yes
kg 0,67 0,32 0,67 0,75 0,42 0,75
Weldon® End Mills • Metric
NEW!
order number 6597736 6597737
catalogue number VXF025Z03B25XD09 VXF032Z04B25XD09
D1 max 25 32
D1 11 18
D 25 25
L 96 96
L2 40 40
Ap1 max 1,5 1,5
Cylindrical End Mills • Metric
NEW!
order number 6597740 6597738 6597742 6597743 6597739 6597744
catalogue number VXF025Z02A25XD09L200 VXF025Z03A25XD09 VXF025Z03A25XD09L200 VXF032Z03A25XD09L200 VXF032Z04A25XD09 VXF032Z04A25XD09L200
D1 max 25 25 25 32 32 32
D1 11 11 11 18 18 18
D 25 25 25 32 32 32
L 200 100 200 200 110 200
L2 50 32 50 40 40 40
Ap1 max 1,5 1,5 1,5 1,5 1,5 1,5
FOR SPARE PARTS, PLEASE VISIT WIDIA NOVO™ OR WIDIA.COM. MOUNTING SCREWS ARE NOT INCLUDED IN STANDARD PACKAGING.
widia.com
21
widia.com
VXF
™
High-Feed Mills • VXF-09
Shell Mills • Metric
NEW!
order number 6597746 6597747 6597748 6597750 6597749 6597751 6597755
catalogue number VXF040Z04S16XD09 VXF040Z05S16XD09 VXF042Z05S16XD09 VXF050Z07S22XD09 VXF050Z05S22XD09 VXF052Z06S22XD09 VXF063Z06S22XD09
D1 max 40 40 42 50 50 52 63
D1 26 26 28 34 36 38 49
D 16 16 16 22 22 22 22
D6 37 37 37 42 42 42 42
L 32 32 32 40 40 40 40
Ap1 max 1,5 1,5 1,5 1,5 1,5 1,5 1,5
Z 4 5 5 7 5 6 6
max ramp angle .8° .8° .8° .7° .7° .7° .5°
max RPM 34500 34500 34000 30000 30000 29500 26000
coolant supply Yes Yes Yes Yes Yes Yes Yes
kg 0,15 0,14 0,16 0,28 0,29 0,30 0,40
FOR SPARE PARTS, PLEASE VISIT WIDIA NOVO™ OR WIDIA.COM. MOUNTING SCREWS ARE NOT INCLUDED IN STANDARD PACKAGING.
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22
widia.com
Indexable Milling I Solid End Milling I Holemaking I Turning
High-Feed Mills • VXF™-09
Inserts • XDPT-MM v
first choice
j
alternate choice
ISO catalogue number
cutting edges
LI
S
D
Re
XDPT090412ERMM
4
10,00
4,76
10,00
1,20
v
v
j
v
v
v
j
v
j
v
6596471 WP25PM – WP40PM 6596472 WS40PM
P M K N S H
Inserts • XDPT-MH v
first choice
j
alternate choice
ISO catalogue number
cutting edges
LI
S
D
Re
XDPT090412SRMH
4
10,00
4,76
10,00
1,20
v
v
j
v
v
v
j
v
j
v
– WP25PM 6596822 WP40PM – WS40PM
P M K N S H
For M4000 cartridge milling system, please see page 12. VSM890™-12 M4000CA-XN10 (MM6433216)
P M K S
Insert Selection Guide Material Group P1–P2 P3–P4 P5–P6 M1–M2 M3 S1–S2 S3 S4
widia.com
Light Machining Geometry XDPT-MM XDPT-MM XDPT-MM XDPT-MM XDPT-MM XDPT-MM XDPT-MM XDPT-MM
General Purpose Grade WP25PM WP25PM WP25PM WS40PM WS40PM WP25PM WS40PM WS40PM
Geometry XDPT-MM XDPT-MM XDPT-MM XDPT-MM XDPT-MM XDPT-MM XDPT-MM XDPT-MM
23
Heavy Machining Grade WS40PM WS40PM WS40PM WS40PM WS40PM WS40PM WS40PM WS40PM
Geometry XDPT-MH XDPT-MH XDPT-MH XDPT-MH XDPT-MH XDPT-MH XDPT-MH XDPT-MH
Grade WP40PM WP40PM WP40PM WP40PM WP40PM WP40PM WP40PM WP40PM
widia.com
VXF
™
High-Feed Mills • VXF-09
Recommended Starting Speeds [m/min]* Material Group 1 2 3 P 4 5 6 1 M 2 3 1 2 S 3 4
WP25PM
WP40PM
340 290 260 220 205 150 215 190 145 40 40 50 60
395 330 305 270 220 200 245 220 170 50 50 60 85
325 240 210 180 180 120 200 155 115 30 30 30 40
WS40PM
310 260 235 205 185 140 205 180 140 40 40 50 60
355 300 275 245 205 180 235 210 155 50 50 60 80
295 215 190 160 160 110 185 150 110 35 35 35 40
– – – – 175 130 205 175 130 40 40 50 60
– – – – 205 180 250 215 175 50 50 60 70
– – – – 145 95 170 145 100 30 30 30 35
NOTE: F IRST choice starting speeds are in bold type. As the average chip thickness increases, the speed should be decreased. *Material groups P, M, K, and H show recommended starting speeds for dry machining. For wet machining, reduce speed by 20%. *Material groups N and S show recommended starting speeds for wet machining. Not recommended for dry machining.
Recommended Starting Feeds [mm] Light Machining
General Purpose
Heavy Machining
At 0,90 Axial Depth of Cut (AP1) Insert Geometry .E..MM .S..MH
Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) 0,48 0,70
5% 1,42 1,58
2,20 2,65
0,35 0,50
10% 1,00 1,11
1,52 1,80
20% 0,74 0,82
0,26 0,37
1,11 1,31
0,23 0,33
30% 0,64 0,71
40–100% 0,59 0,88 0,65 1,04
Insert Geometry
0,96 1,14
0,21 0,30
.E..MM .S..MH
0,87 1,03
40–100% 0,19 0,53 0,80 0,27 0,59 0,94
Insert Geometry .E..MM .S..MH
1,03 0,89
40–100% 0,27 0,59 0,94 0,23 0,51 0,81
Insert Geometry .E..MM .S..MH
At 1,10 Axial Depth of Cut (AP1) Insert Geometry .E..MM .S..MH
Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) 0,44 0,64
5% 1,28 1,42
1,98 2,37
0,32 0,45
10% 0,90 1,00
1,37 1,63
20% 0,67 0,74
0,24 0,34
1,01 1,19
0,21 0,30
30% 0,58 0,64
At 1,50 Axial Depth of Cut (AP1) Insert Geometry .E..MM .S..MH
Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) 0,64 0,55
5% 1,42 1,22
2,37 2,01
0,45 0,39
10% 1,00 0,86
1,63 1,39
20% 0,74 0,64
0,34 0,29
1,19 1,02
0,30 0,25
30% 0,64 0,55
NOTE: U se “Light Machining” values as starting feed rate.
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24
widia.com
Indexable Milling I Solid End Milling I Holemaking I Turning
High-Feed Mills • VXF™-12
Screw-On End Mills • Metric
order number 6596723
catalogue number VXF032Z03M16XD12
D1 max 32
D1 14
D 29
DPM 17,0
G3X M16
L2 43
WF 24
Ap1 max 2,5
Z 3
max ramp angle 1.8°
max RPM 31500
coolant supply Yes
kg 0,19
Z 4 4 4 5 5 6 6 7
max ramp angle 1.4° 1.3° .9° .8° .6° .5° .5° .3°
max RPM 26500 25500 22500 22000 19500 19000 17000 15000
coolant supply Yes Yes Yes Yes Yes Yes Yes Yes
kg 0,19 0,21 0,31 0,32 0,47 0,55 0,87 1,34
Shell Mills • Metric
order number 6596725 6596727 6596728 6596729 6596730 6596732 6596733 6596734
catalogue number VXF040Z04S22XD12 VXF042Z04S22XD12 VXF050Z04S22XD12 VXF052Z05S22XD12 VXF063Z05S22XD12 VXF066Z06S27XD12 VXF080Z06S27XD12 VXF100Z07S32XD12
D1 max 40 42 50 52 63 66 80 100
D1 22 24 32 34 45 48 62 82
D 22 22 22 22 22 27 27 32
D6 38 38 48 48 53 53 55 65
L 40 40 40 40 40 45 50 50
Ap1 max 2,5 2,5 2,5 2,5 2,5 2,5 2,5 2,5
FOR SPARE PARTS, PLEASE VISIT WIDIA NOVO™ OR WIDIA.COM. MOUNTING SCREWS ARE NOT INCLUDED IN STANDARD PACKAGING.
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25
widia.com
VXF
™
High-Feed Mills • VXF-12
Inserts • XDPT-MM • Best Fit for Pocketing and Profiling Operations v
first choice
j
alternate choice
ISO catalogue number
cutting edges
LI
S
D
Re
XDPT120512ERMM
4
12,70
5,56
12,70
1,20
v
v
j
v
v
v
j
v
j
v
6596438 WP25PM – WP40PM 6596439 WS40PM
P M K N S H
Inserts • XDPT-MH • Dedicated Geometry for Heavy Roughing v
first choice
j
alternate choice
ISO catalogue number
cutting edges
LI
S
D
Re
XDPT120515SRMH
4
12,70
5,56
12,70
1,50
v
v
j
v
v
v
j
v
j
v
– WP25PM 6596440 WP40PM – WS40PM
P M K N S H
For M4000 cartridge milling system, please see page 12. VSM890™-12 M4000CA-XN10 (MM6433216)
P M K S
Insert Selection Guide Material Group P1–P2 P3–P4 P5–P6 M1–M2 M3 S1–S2 S3 S4
widia.com
Light Machining Geometry XDPT-MM XDPT-MM XDPT-MM XDPT-MM XDPT-MM XDPT-MM XDPT-MM XDPT-MM
General Purpose Grade WP25PM WP25PM WP25PM WS40PM WS40PM WP25PM WS40PM WS40PM
Geometry XDPT-MM XDPT-MM XDPT-MM XDPT-MM XDPT-MM XDPT-MM XDPT-MM XDPT-MM
26
Heavy Machining Grade WS40PM WS40PM WS40PM WS40PM WS40PM WS40PM WS40PM WS40PM
Geometry XDPT-MH XDPT-MH XDPT-MH XDPT-MH XDPT-MH XDPT-MH XDPT-MH XDPT-MH
Grade WP40PM WP40PM WP40PM WP40PM WP40PM WP40PM WP40PM WP40PM
widia.com
Indexable Milling I Solid End Milling I Holemaking I Turning
High-Feed Mills • VXF™-12
Recommended Starting Speeds [m/min]* Material Group 1 2 3 P 4 5 6 1 M 2 3 1 2 S 3 4
WP25PM
WP40PM
340 290 260 220 205 150 215 190 145 40 40 50 60
395 330 305 270 220 200 245 220 170 50 50 60 85
325 240 210 180 180 120 200 155 115 30 30 30 40
310 260 235 205 185 140 205 180 140 40 40 50 60
355 300 275 245 205 180 235 210 155 50 50 60 80
WS40PM 295 215 190 160 160 110 185 150 110 35 35 35 40
– – – – 205 180 250 215 175 50 50 60 70
– – – – 175 130 205 175 130 40 40 50 60
– – – – 145 95 170 145 100 30 30 30 35
NOTE: F IRST choice starting speeds are in bold type. As the average chip thickness increases, the speed should be decreased. *Material groups P, M, K, and H show recommended starting speeds for dry machining. For wet machining, reduce speed by 20%. *Material groups N and S show recommended starting speeds for wet machining. Not recommended for dry machining.
Recommended Starting Feeds [mm] Light Machining
General Purpose
Heavy Machining
At 1,30 Axial Depth of Cut (AP1) Insert Geometry .E..MM .S..MH
0,49 0,70
5% 1,59 1,80
2,52 2,76
0,35 0,51
Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) 10% 20% 30% 1,13 1,78 0,26 0,84 1,31 0,23 0,73 1,28 1,94 0,38 0,95 1,44 0,33 0,83
1,14 1,25
40–100% 0,21 0,67 1,04 0,30 0,76 1,14
Insert Geometry .E..MM .S..MH
1,00 1,10
40–100% 0,19 0,59 0,92 0,27 0,67 1,00
Insert Geometry .E..MM .S..MH
0,83 0,91
40–100% 0,15 0,49 0,76 0,22 0,55 0,83
Insert Geometry .E..MM .S..MH
At 1,70 Axial Depth of Cut (AP1) Insert Geometry .E..MM .S..MH
0,43 0,62
5% 1,39 1,57
2,20 2,41
0,31 0,45
Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) 10% 20% 30% 0,99 1,56 0,23 0,74 1,15 0,20 0,64 1,12 1,70 0,33 0,84 1,26 0,29 0,73
At 2,50 Axial Depth of Cut (AP1) Insert Geometry .E..MM .S..MH
0,36 0,51
5% 1,15 1,30
1,81 1,99
0,26 0,37
Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) 10% 20% 30% 0,83 1,29 0,19 0,62 0,96 0,17 0,54 0,93 1,41 0,28 0,70 1,05 0,24 0,61
NOTE: U se “Light Machining” values as starting feed rate.
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27
widia.com
VXF
™
High-Feed Mills • VXF-16
Shell Mills • Metric
NEW!
order number 6597776 6597777 6597778 6597779 6597780
catalogue number VXF050Z04S22XE16 VXF063Z05S22XE16 VXF080Z06S27XE16 VXF100Z08S32XE16 VXF125Z10S40XE16
D1 max 50 63 80 100 125
D1 27 40 57 77 102
D 22 22 27 32 40
D6 45 47 58 68 84
Ap1 max 3,5 3,5 3,5 3,5 3,5
L 45 40 50 50 63
Z 4 5 6 8 10
max ramp angle 1.4° .9° .6° .4° .3°
max RPM 27500 22000 19000 16500 14500
coolant supply Yes Yes Yes Yes Yes
kg 0,29 0,36 0,85 1,29 2,73
FOR SPARE PARTS, PLEASE VISIT WIDIA NOVO™ OR WIDIA.COM. MOUNTING SCREWS ARE NOT INCLUDED IN STANDARD PACKAGING.
Inserts • XEPT-MM v
first choice
j
alternate choice
ISO catalogue number
cutting edges
LI
S
D
Re
XEPT160516ERMM
4
16,00
5,56
16,00
1,60
v
j
v
v
j
v
For M4000 cartridge milling system, please see page 12. VSM890™-12 M4000CA-XN10 (MM6433216)
P M K S
widia.com
28
v
6596823 WP25PM 6596824 WS40PM
P M K N S H
widia.com
Indexable Milling I Solid End Milling I Holemaking I Turning
High-Feed Mills • VXF™-16
Insert Selection Guide Light Machining
Material Group P1–P2 P3–P4 P5–P6 M1–M2 M3 S1–S2 S3 S4
Geometry XEPT-MM XEPT-MM XEPT-MM XEPT-MM XEPT-MM XEPT-MM XEPT-MM XEPT-MM
General Purpose Grade WP25PM WP25PM WP25PM WS40PM WS40PM WP25PM WS40PM WS40PM
Geometry XEPT-MM XEPT-MM XEPT-MM XEPT-MM XEPT-MM XEPT-MM XEPT-MM XEPT-MM
Heavy Machining Grade WS40PM WS40PM WS40PM WS40PM WS40PM WS40PM WS40PM WS40PM
Geometry XEPT-MM XEPT-MM XEPT-MM XEPT-MM XEPT-MM XEPT-MM XEPT-MM XEPT-MM
Grade WS40PM WS40PM WS40PM WS40PM WS40PM WS40PM WS40PM WS40PM
Recommended Starting Speeds [m/min]* Material Group 1 2 3 P 4 5 6 1 M 2 3 1 2 S 3 4
WP25PM
WS40PM
340 290 260 220 205 150 215 190 145 40 40 50 60
395 330 305 270 220 200 245 220 170 50 50 60 85
325 240 210 180 180 120 200 155 115 30 30 30 40
– – – – 175 130 205 175 130 40 40 50 60
– – – – 205 180 250 215 175 50 50 60 70
– – – – 145 95 170 145 100 30 30 30 35
NOTE: F IRST choice starting speeds are in bold type. As the average chip thickness increases, the speed should be decreased. *Material groups P, M, K, and H show recommended starting speeds for dry machining. For wet machining, reduce speed by 20%. *Material groups N and S show recommended starting speeds for wet machining. Not recommended for dry machining.
Recommended Starting Feeds [mm] Light Machining
General Purpose
Heavy Machining
At 2,00 Axial Depth of Cut (AP1) Insert Geometry .E..MM
Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) 0,40
5% 1,28
2,18
0,29
10% 0,92
1,54
0,21
20% 0,68
1,14
0,19
30% 0,60
40–100% 0,55 0,91
Insert Geometry
0,99
0,17
.E..MM
0,89
40–100% 0,15 0,49 0,82
Insert Geometry .E..MM
0,76
40–100% 0,13 0,42 0,70
Insert Geometry .E..MM
At 2,50 Axial Depth of Cut (AP1) Insert Geometry .E..MM
Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) 0,36
5% 1,15
1,95
0,26
10% 0,83
1,38
0,19
20% 0,62
1,03
0,17
30% 0,54
At 3,50 Axial Depth of Cut (AP1) Insert Geometry .E..MM
Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) 0,30
5% 0,98
1,66
0,22
10% 0,71
1,18
0,17
20% 0,53
0,88
0,14
30% 0,46
NOTE: Use “Light Machining” values as starting feed rate.
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29
widia.com
VXF
™
High-Feed Mills • VXF-07, VXF-09, VXF-12, and VXF-16
Best Practices Helical Interpolation Ø dm High-Feed Facing
Ramping Linear
Ap max HF Ramp Angle
Small Depth Plunging
Ap max ramp
Z1 max (pitch)
T max
Ø D1 max
Ø D1 max
Ramp Angle
Ø D1 max
Ø D1 max Ø dHole min/max
High-feed Facing
Ramping Linear
Helical Interpolation
Small Depth Plunging
D1 max 16 18 20 25 32 40 50
Ap max HF 0,60 0,60 0,60 0,60 0,60 0,60 0,60
Ramp Angle max 5,9 5,4 3,4 2,2 1,4 1,0 0,7
Ap max Ramp 0,60 0,60 0,60 0,60 0,60 0,60 0,60
Ramp Angle max 5,9 5,4 3,4 2,2 1,4 1,0 0,7
d Hole min 22,0 24,0 30,0 40,0 54,0 70,0 90,0
d Hole max 30,0 34,0 38,0 48,0 62,0 78,0 98,0
Z1 max Helical 0,60 0,60 0,60 0,60 0,60 0,60 0,60
T max 0,45 0,45 0,30 0,30 0,30 0,30 0,30
VXF-09
25 32 35 40 42 50 52 63
0.90 0.90 0.90 0.90 0.90 0.90 0.90 0.90
2.8 1.5 1.3 0.8 0.8 0.7 0.7 0.5
1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00
2.8 1.5 1.3 0.8 0.8 0.7 0.7 0.7
34.0 48.0 54.0 64.0 68.0 84.0 88.0 106.0
48.0 62.0 68.0 78.0 82.0 98.0 102.0 124.0
1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00
0.65 0.65 0.65 0.65 0.65 0.65 0.65 0.65
VXF-12
32 40 42 50 52 63 66 80 100
1,30 1,30 1,30 1,30 1,30 1,30 1,30 1,30 1,30
1,8 1,4 1,3 0,9 0,8 0,6 0,5 0,5 0,3
1,80 1,80 1,80 1,80 1,80 1,80 1,80 1,80 1,80
1,8 1,4 1,3 0,9 0,8 0,6 0,5 0,5 0,3
42,0 58,0 62,0 78,0 82,0 104,0 110,0 138,0 178,0
62,0 78,0 82,0 98,0 102,0 124,0 130,0 158,0 198,0
1,80 1,80 1,80 1,80 1,80 1,80 1,80 1,80 1,80
0,80 0,80 0,80 0,80 0,80 0,80 0,80 0,80 0,80
VXF-16
50 63 80 100 125
2.00 2.00 2.00 2.00 2.00
1.4 0.9 0.6 0.4 0.3
2.50 2.50 2.50 2.50 2.50
1.4 0.9 0.6 0.4 0.3
70.0 96.0 130.0 170.0 220.0
98.0 124.0 158.0 198.0 248.0
2.50 2.50 2.50 2.50 2.50
0.70 0.70 0.70 0.70 0.70
series
VXF-07
Ødm = ØHole–ØD1 max Z1 = Ødm x 3,14 x tan ramp angle. Z1 ≤ Z1 max and ≤ ramp angle max Ramp angle = arc tan x ((Z1)/Ødm x 3,14))
series VXF-07 VXF-09 VXF-12 VXF-16
D1 max 16–50 25–63 32–100 50–125
X 4,20 6.80 9,10 11.40
Ø D1 max Flat Face
B
Ae max
Ae max ≤ 2 x ØD1 max–2 x B Flat Face = Ae max–2 x B
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30
widia.com
Indexable Milling I Solid End Milling I Holemaking I Turning
High-Feed Mills • VXF-07, VXF-09, VXF-12, and VXF-16
Z-Axis Plunge Milling D1
Vf
Y max
T max
X
VXF-07 D1 max 16 18 20 25 32 40 50
Y max 3 3 3 3 3 3 3
VXF-09 D1 max 25 32 35 40 42 50 52 63
X 12,49 13,41 14,28 16,24 18,65 21,07 23,74
VXF-12
Y max 6 6 6 6 6 6 6 6
D1 max 32 40 42 50 52 63 66 80 100
X 21,35 24,98 26,38 28,56 29,39 32,49 33,22 36,98
VXF-16
Y max 9 9 9 9 9 9 9 9 9
X 28,77 33,40 34,46 38,41 39,34 44,09 45,29 50,55 57,23
D1 max 50 63 80 100 125
Y max 13 13 13 13 13
X 43,86 50,99 59,02 67,26 76,31
Feed Rate Guide • Z-Axis Plunge Milling • fz (mm/tooth) Light Machining
VXF-07 VXF-09 VXF-12 VXF-16
Insert Geometry .E..MM .S..MH .E..MM .S..MH .E..MM .S..MH .E..MM
Recommended Starting Feed per Tooth (Fz) 0,15 0,20 0,20 0,22 0,20 0,25 0.23
0,06 0,10 0,07 0,10 0,07 0,10 0,07
– – 0,30 0.35 0,30 0,35 0.38
General Purpose Insert Geometry .E..MM .S..MH .E..MM .S..MH .E..MM .S..MH .E..MM
Heavy Machining Y max 3,0 3,0 6,0 6,0 9,0 9,0 13,0
CAM Programming Programming Data insert size 07 09 12 16
widia.com
insert radius 0,8 1,0 0,8 1,2 1,2 1,5 1,2
R (to be programmed) 1,4 1,5 2,0 2,3 2,7 2,8 4,2
t 0,4 0,4 0,72 0,67 0,97 0,95 1,46
R
t
31
widia.com
Heavy Metal Extensions Anti-Vibration Tungsten Alloy with Through Coolant
Cylindrical Shank Extensions for Modular Heads
order number 4160427 4160428 4160430 4160431 4160432 4160473 4160474 4160475 4160476 4160477 4160478 4160479 4160480
catalogue number SS120STCHM06085M SS120STCHM06105M SS120STCHM06125M SS160STCHM08088M SS160STCHM08108M SS160STCHM08128M SS160STCHM08148M SS160STCHM08168M SS200STCHM10090M SS200STCHM10110M SS200STCHM10130M SS200STCHM10150M SS200STCHM10170M
DCB 6,5 6,5 6,5 8,5 8,5 8,5 8,5 8,5 10,5 10,5 10,5 10,5 10,5
G M6 M6 M6 M8 M8 M8 M8 M8 M10 M10 M10 M10 M10
D 12 12 12 16 16 16 16 16 20 20 20 20 20
D2 10 10 10 13 13 13 13 13 18 18 18 18 18
A 2,5 2,5 2,5 3,0 3,0 3,0 3,0 3,0 3,5 3,5 3,5 3,5 3,5
L 85 105 125 88 108 128 148 168 90 110 130 150 170
L2 10 10 10 10 10 10 10 10 10 10 10 10 10
L20 40 60 80 40 60 80 100 120 40 60 80 100 130
order number 5672985 5672468 5672986 5672831 5672987 5672832 5672988 5673783 5672989
catalogue number M-21-M12-CA25-131 M-21-M12-CA25-156 M-21-M12-CA25-181 M-21-M12-CA25-206 M-21-M12-CA25-231 M-29-M16-CA32-160 M-29-M16-CA32-210 M-29-M16-CA32-260 M-29-M16-CA32-310
DCB 12,50 12,50 12,50 12,50 12,50 17,00 17,00 17,00 17,00
G M12 M12 M12 M12 M12 M16 M16 M16 M16
D 25 25 25 25 25 32 32 32 32
D2 21 21 21 21 21 29 29 29 29
A 5 5 5 5 5 5 5 5 5
L 131 156 181 206 231 160 210 260 310
L1 12 12 12 12 12 16 16 16 16
L20 75 100 125 150 175 100 150 200 250
NOTE: Cylindrical shank extensions can be used with all modular heads found in several product family series.
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32
widia.com
Indexable Milling I Solid End Milling I Holemaking I Turning
Compatible with all Standard ER Collet Chucks and ER Driven Units
Solid ER Collets Threaded solid ER collets turn CNC lathe machines into multitasking machines by providing access of any small diameter screw-on milling cutter to ER driven units. These new solid ER collets increase machine utilisation through modular flexibility. The short projection from the face of the collet nut provides rigid toolholding and a smaller required machine envelope.
order number 6587968 6587969 6587970 6588001 6588002 6588003 6588004 6588005 6588006 6588007 6588008
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catalogue number ER25STM08 ER25STM10 ER25STM12 ER32STM08 ER32STM10 ER32STM12 ER32STM16 ER40STM08 ER40STM10 ER40STM12 ER40STM16
CST ER25 ER25 ER25 ER32 ER32 ER32 ER32 ER40 ER40 ER40 ER40
DCB 9 11 13 9 11 13 17 9 11 13 17
33
G M8 M10 M12 M8 M10 M12 M16 M8 M10 M12 M16
BDX 26 26 26 33 33 33 33 41 41 41 41
L 35 35 35 41 41 41 41 47 47 47 47
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VSM
V I C TO R Y ™ S H O U L D E R M I L L S E X PA N S I O N
T H E MO S T V E R S AT I L E 9 0° S H O U L D E R M I L L PL AT F O R M I N T H E W I DI A ™ PO R T F O L IO
VSM11™ Ap Capabilities: Up to 11mm Screw-On End Mills: 16–40mm Weldon® End Mills: 12–32mm Cylindrical End Mills: 12–32mm Shell Mills: 40–125mm M4000 Cartridge Milling System: 125–315mm
NEW!
VSM11H Helical Cutters Ap Capabilities: Up to 50mm Weldon End Mills: 25–32mm Shell Mills: 40–50mm
VSM17™ Ap Capabilities: Up to 16,4mm Screw-On End Mills: 25–40mm Weldon End Mills: 25–40mm Cylindrical End Mills: 25–40mm Shell Mills: 40–160mm M4000 Cartridge Milling System: 125–315mm
NEW!
VSM17H Helical Cutters Ap Capabilities: 75mm Shell Mills: 50–80mm
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VSM11™ 0°/90° Shoulder Mills • VSM11
• True 90° shoulder milling platform; up to Ap1 max = 11mm. • Aggressive ramping capability up to 10° with end mills with a diameter of 16mm. • Optimised chip gash for improved cutter stability and chip flow. • Well-guided internal coolant supply to the cutting edge. • Best-in-class milling grade WS40PM boosts productivity when machining stainless steel and high-temp alloys.
Additional margin on the clearance face to strengthen the cutting edge.
Super-positive rake design for soft cutting action and low machine power consumption.
Embedded wiper facet for great surface floor finish.
Innovative cutting edge preparation to improve tool life. Multiple corner nose radii R0.2 to R3.1 available; includes uses for aerospace applications.
Geometries for all material groups in shoulder milling applications. -ALP
-PCD
-ML
-MM
-MH
N
N
P M S H
P M K S H
P M K S
Roughing and finishing of aluminium alloys. High precision. Periphery ground.
Roughing and finishing of aluminium alloys. Abrasive non-ferrous materials. High precision. Periphery ground.
Light machining and finishing. First choice for stainless steel and titanium. Periphery ground.
Medium machining. First choice for general purpose. Precision pressed to size.
First choice for heavy-duty machining. Steel and cast iron materials. Precision pressed to size.
Finishing Capabilities/Lower Cutting Forces
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Geometry Strengthening
36
widia.com
Indexable Milling I Solid End Milling I Holemaking I Turning
0°/90° Shoulder Mills • VSM11™
Screw-On End Mills • Metric
order number 5417011 5417013 5417015 5417017 5417019
catalogue number VSM11D016Z02M08XD11 VSM11D020Z03M10XD11 VSM11D025Z04M12XD11 VSM11D032Z04M16XD11 VSM11D040Z06M16XD11
D1 16 20 25 32 40
D 13 18 21 29 29
DPM 8,5 10,5 12,5 17,0 17,0
G3X M8 M10 M12 M16 M16
L2 25 28 32 40 40
WF 10 15 17 24 24
Ap1 max 11,5 11,6 11,5 11,4 11,4
Z 2 3 4 4 6
max ramp angle 10.0° 7.8° 5.3° 3.6° 2.6°
max RPM 41400 35100 30200 25800 22600
coolant supply Yes Yes Yes Yes Yes
kg 0,02 0,05 0,08 0,18 0,24
Weldon® End Mills • Metric
order number 5416454 6616467 5416455 6171449 6616468 5416457 5416458 6171501 6616469 5416459 5416480 5416481 6616470 6616481 5416482 5416483
catalogue number VSM11D012Z01B16XD11 VSM11D016Z02B12XD11 VSM11D016Z02B16XD11 VSM11D018Z02B16XD11 VSM11D020Z03B16XD11 VSM11D020Z02B20XD11 VSM11D020Z03B20XD11 VSM11D022Z03B20XD11 VSM11D025Z03B20XD11 VSM11D025Z03B25XD11 VSM11D025Z04B25XD11 VSM11D030Z04B25XD11 VSM11D032Z04B25XD11 VSM11D032Z05B25XD11 VSM11D032Z04B32XD11 VSM11D032Z05B32XD11
D1 12 16 16 18 20 20 20 22 25 25 25 30 32 32 32 32
D 16 12 16 16 16 20 20 20 20 25 25 25 25 25 32 32
L 70 67 70 70 79 81 81 81 82 88 88 88 96 96 100 100
L2 21 21 21 21 30 30 30 30 31 31 31 31 40 39 39 39
Ap1 max 11,7 11,5 11,5 11,6 11,6 11,6 11,6 11,5 11,5 11,5 11,5 11,5 11,4 11,4 11,4 11,4
Z 1 2 2 2 3 2 3 3 3 3 4 4 4 5 4 5
max ramp angle 3.7° 10.0° 10.0° — 7.8° 7.8° 7.8° — 5.3° 5.3° 5.3° 3.2° 3.6° 3.6° 3.6° 3.6°
max RPM 53100 41400 41400 39000 35100 35100 35100 33460 30200 30200 30200 26900 25800 25800 25800 25800
coolant supply Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes
kg 0,08 0,05 0,09 0,09 0,11 0,15 0,16 0,17 0,18 0,27 0,28 0,30 0,35 0,36 0,51 0,52
NOTE: W eldon type not recommended for finishing operations.
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37
widia.com
VSM11™ 0°/90° Shoulder Mills • VSM11
Cylindrical End Mills (Regular and Long Version) • Metric
order number 5416632 5416633 5416700 5416701 5416634 5416702 5416635 5416703 6171502 5416704 5416636 5416705 5416637 5416706 6171503 5416638 5416707 5416639
catalogue number VSM11D012Z01A16XD11L100 VSM11D016Z02A16XD11L100 VSM11D016Z02A16XD11L170 VSM11D018Z02A16XD11L170 VSM11D020Z02A20XD11L110 VSM11D020Z02A20XD11L170 VSM11D020Z03A20XD11L110 VSM11D020Z03A20XD11L170 VSM11D022Z03A20XD11L110 VSM11D022Z03A20XD11L170 VSM11D025Z03A25XD11L120 VSM11D025Z03A25XD11L210 VSM11D025Z04A25XD11L120 VSM11D025Z04A25XD11L210 VSM11D032Z03A25XD11L130 VSM11D032Z03A32XD11L130 VSM11D032Z03A32XD11L250 VSM11D032Z05A32XD11L130
D1 12 16 16 18 20 20 20 20 22 22 25 25 25 25 32 32 32 32
D 16 16 16 16 20 20 20 20 20 20 25 25 25 25 25 32 32 32
L 100 100 170 170 110 170 110 170 110 170 120 210 120 210 130 130 250 130
L2 25 31 25 25 31 41 31 41 31 30 33 50 33 50 41 41 65 41
Ap1 max 11,7 11,5 11,5 11,6 11,6 11,6 11,6 11,6 11,5 11,5 11,5 11,5 11,5 11,5 11,4 11,4 11,4 11,4
Z 1 2 2 2 2 2 3 3 3 3 3 3 4 4 3 3 3 5
max ramp angle 3.7° 10.0° 10.0° 9.7° 7.8° 7.8° 7.8° 7.8° — 6.6° 5.3° 5.3° 5.3° 5.3° — 3.6° 3.6° 3.6°
max RPM 53100 41400 41400 37900 35100 35100 35100 35100 33460 32900 30200 30200 30200 30200 25800 25800 25800 25800
coolant supply Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes
kg 0,13 0,12 0,23 0,23 0,22 0,35 0,23 0,36 0,24 0,37 0,39 0,70 0,40 0,72 0,37 0,70 1,39 0,71
Z 4 6 5 8 6 9 8 9 11
max ramp angle 2.6° 2.6° 1.9° 1.9° 1.5° 1.5° 1.1° .9° .7°
max RPM 22600 22600 19900 19900 17500 17500 15300 13600 12100
coolant supply Yes Yes Yes Yes Yes Yes Yes Yes Yes
kg 0,22 0,22 0,33 0,33 0,50 0,52 1,14 1,79 3,01
Shell Mills • Metric
order number 5416316 5416317 5416318 5416319 5416340 5416341 5416342 5416345 5416347
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catalogue number VSM11D040Z04S016XD11 VSM11D040Z06S016XD11 VSM11D050Z05S022XD11 VSM11D050Z08S022XD11 VSM11D063Z06S022XD11 VSM11D063Z09S022XD11 VSM11D080Z08S027XD11 VSM11D100Z09S032XD11 VSM11D125Z011S040XD11
D1 40 40 50 50 63 63 80 100 125
D 16 16 22 22 22 22 27 32 40
D6 37 37 44 44 44 44 60 80 80
38
L 40 40 40 40 40 40 50 50 63
Ap1 max 11,4 11,4 11,3 11,3 11,3 11,3 11,3 11,3 11,3
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Indexable Milling I Solid End Milling I Holemaking I Turning
0°/90° Shoulder Mills • VSM11™
Helical End Mills with Weldon® Shank
NEW!
order number 6738387 6738389 6738411
catalogue number VSM11H025Z02B25XD11 VSM11H032Z03B32XD11 VSM11H032Z04B32XD11
D1 25 32 32
D 25 32 32
L 113 117 117
L2 56 56 56
Ap1 max 43 42 42
Z 8 12 16
ZU 2 3 4
max ramp angle 4,5° 3,2° 3,2°
max RPM 30000 26500 26500
coolant supply Yes Yes Yes
kg 0,32 0,56 0,55
ZU 4 5 4 6
max ramp angle 2,4° 2,4° 1,8° 1,8°
max RPM 22100 22100 19800 19800
coolant supply Yes Yes Yes Yes
kg 0,30 0,29 0,58 0,55
NOTE: Z = number of pockets; ZU = number of flutes.
Helical Shell Mills
NEW!
order number 6738412 6738413 6738414 6378415
catalogue number VSM11H040Z04S016XD11 VSM11H040Z05S016XD11 VSM11H050Z04S022XD11 VSM11H050Z06S022XD11
D1 40 40 50 50
D 16 16 22 22
D6 37 37 44 44
L 60 60 70 70
Ap1 max 42 42 51 51
Z 16 20 20 30
NOTE: Z = number of pockets; ZU = number of flutes.
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widia.com
VSM11™ 0°/90° Shoulder Mills • VSM11
Inserts • XDCT-ALP alternate choice
v v
v
j
v
v
j
v
v
j
v
v
v
v
v
j j v
v v
j
v
cutting edges
LI
BS
S
W
Re
hm
XDCT110402PDFRALP
2
13,42
2,29
4,00
6,90
0,20
—
XDCT110404PDFRALP
2
13,43
2,09
4,00
6,90
0,40
0,02
XDCT110408PDFRALP
2
13,44
1,69
4,00
6,90
0,80
0,02
XDCT110412PDFRALP
2
13,44
1,29
4,00
6,90
1,20
0,02
XDCT110416PDFRALP
2
13,44
0,88
4,00
6,89
1,60
0,02
XDCT110420PDFRALP
2
13,44
0,49
4,00
6,89
2,00
—
XDCT110424PDFRALP
2
13,44
0,16
4,00
6,88
2,40
0,02
– – – 6055600 6055631 – – – – – –
XDCT110432PDFRALP
2
12,86
—
4,00
6,89
3,20
0,02
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40
– – – 6407446 6407447 – – – – – –
– – – 6055598 6055599 – – – – – –
– – – 6055634 6055635 – – – – – –
– – – 5936171 5417053 – – – – – –
– – – 5933940 5417054 – – – – – –
– – – 6407444 6407445 – – – – – –
ISO catalogue number
– – – 6055632 6055633 – – – – – –
XDCT-ALP
first choice
j
WDN10U WK15CM WK15PM WN10HM WN25PM WP25PM WP35CM WP40PM WS30PM WS40PM WU35PM
P M K N S H
v
widia.com
Indexable Milling I Solid End Milling I Holemaking I Turning
0°/90° Shoulder Mills • VSM11™
Inserts • XDCW-PCD
LI
alternate choice
v v
v
j
v
v
j
v
v
j
v
v
v
v
v
j j v
v v
j
v
ISO catalogue number
cutting edges
LI
BS
S
W
Re
hm
XDCW110404PDFRPCD
1
13,41
2,22
4,00
6,90
0,40
0,02
5415420 – – – – – – – – – –
XDCW110408PDFRPCD
1
13,42
1,80
4,00
6,90
0,80
0,02
5415421 – – – – – – – – – –
XDCW-PCD
first choice
j
WDN10U WK15CM WK15PM WN10HM WN25PM WP25PM WP35CM WP40PM WS30PM WS40PM WU35PM
P M K N S H
v
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41
widia.com
VSM11™ 0°/90° Shoulder Mills • VSM11
Inserts • XDCT-ML alternate choice
v v
v
j
v
v
j
v
v
j
v
v
v
v
v
j j v
v v
j
v
cutting edges
LI
BS
S
W
Re
hm
XDCT110404PDERML
2
13,43
2,09
4,00
6,90
0,40
0,04
XDCT110408PDERML
2
13,44
1,69
4,00
6,90
0,80
0,04
XDCT110412PDERML
2
13,44
1,29
4,00
6,90
1,20
—
XDCT110416PDERML
2
13,44
0,88
4,00
6,89
1,60
0,04
XDCT110420PDERML
2
13,44
0,49
4,00
6,89
2,00
—
XDCT110424PDERML
2
13,44
0,16
4,00
6,88
2,40
—
– – – – – – – – – 6408006 –
XDCT110432PDERML
2
12,86
—
4,00
6,89
3,20
—
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42
– – – – – – – – – 6408005 –
– – – – – 5964861 – 5964810 – 6408004 –
– – – – – 6408003 – – – 6408002 –
– 5415549 6242457 – – 5415548 5415547 5545065 5517826 6180173 5415546
– – 6242456 – – 5536671 5536670 5642230 – 6180174 –
ISO catalogue number
– – – – – – – – – 6408007 –
XDCT-ML
first choice
j
WDN10U WK15CM WK15PM WN10HM WN25PM WP25PM WP35CM WP40PM WS30PM WS40PM WU35PM
P M K N S H
v
widia.com
Indexable Milling I Solid End Milling I Holemaking I Turning
0°/90° Shoulder Mills • VSM11™
Inserts • XDPT-MM alternate choice
v v
v
j
v
v
j
v
v
j
v
v
v
v
v
j j v
v v
j
v
cutting edges
LI
BS
S
W
Re
hm
XDPT110404PDSRMM
2
13,49
2,06
4,13
6,94
0,39
0,06
XDPT110408PDSRMM
2
13,50
1,66
4,13
6,94
0,78
0,06
XDPT110412PDSRMM
2
13,44
1,29
4,00
6,90
1,20
0,06
XDPT110416PDSRMM
2
13,51
0,85
4,13
6,95
1,60
0,06
XDPT110420PDSRMM
2
13,51
0,45
4,13
6,95
2,00
0,06
XDPT110424PDSRMM
2
13,37
—
4,01
6,94
2,40
0,06
– – – – – 5901355 – 5901354 – 6408096 –
XDPT110431PDSRMM
2
12,94
—
4,01
6,94
3,10
0,06
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43
– – – – – 5980399 5980400 5980398 – 6408095 –
– 5415250 – – – 5415254 5415253 5642233 – 6180172 –
– 5415310 – – – 5415314 5415313 5642232 – 6180150 5415312
– 5415315 6242459 – – 5415319 5415318 5545063 5519921 6180148 5415317
– 5415428 6242458 – – 5642237 5415450 5642231 – 6180149 –
ISO catalogue number
– 5415422 – – – 5415426 5415425 5642234 5517827 6279204 –
XDPT-MM
first choice
j
WDN10U WK15CM WK15PM WN10HM WN25PM WP25PM WP35CM WP40PM WS30PM WS40PM WU35PM
P M K N S H
v
widia.com
VSM11™ 0°/90° Shoulder Mills • VSM11
Inserts • XDPT-MH alternate choice
v v
v
j
v
v
j
v
v
j
v
v
v
v
v
j j v
v v
j
v
cutting edges
LI
BS
S
W
Re
hm
XDPT110408PDSRMH
2
13,44
1,68
4,00
6,90
0,79
0,13
XDPT110412PDSRMH
2
13,44
1,29
4,00
6,90
1,20
0,13
– 5415360 – – – – 5415362 5642235 – 6408099 –
XDPT110416PDSRMH
2
13,44
0,90
4,00
6,90
1,59
0,13
– 5415255 – – – – 5415257 5545064 – 6408098 5415256
ISO catalogue number
– 5415364 – – – – 5415366 5642236 – 6408100 –
XDPT-MH
first choice
j
WDN10U WK15CM WK15PM WN10HM WN25PM WP25PM WP35CM WP40PM WS30PM WS40PM WU35PM
P M K N S H
v
Insert Selection Guide Material Group P1–P2 P3–P4 P5–P6 M1–M2 M3 K1–K2 K3 N1–N2 N3 S1–S2 S3 S4 H1
widia.com
Light Machining Geometry XDCT-ML XDCT-ML XDPT-MM XDCT-ML XDCT-ML XDCT-ML XDCT-ML XDCT-ALP XDCW-PCD XDCT-ML XDCT-ML XDCT-ML XDCT-ML
General Purpose Grade WP40PM WP40PM WP25PM WS40PM WS40PM WK15CM WP35CM WN10HM WDN10U WP25PM WS40PM WS40PM WP25PM
Geometry XDPT-MM XDPT-MM XDPT-MM XDPT-MM XDPT-MM XDPT-MM XDPT-MM XDCT-ALP XDCW-PCD XDPT-MM XDPT-MM XDPT-MM XDPT-MM
44
Heavy Machining Grade WP40PM WP40PM WP35CM WS40PM WS40PM WK15CM WP35CM WN25PM WDN10U WS40PM WS40PM WS40PM WP25PM
Geometry XDPT-MH XDPT-MH XDPT-MH XDPT-MH XDPT-MH XDPT-MH XDPT-MH XDCT-ALP XDCW-PCD XDPT-MH XDPT-MH XDPT-MH –
Grade WP40PM WP40PM WP40PM WS40PM WS40PM WK15CM WP35CM WN25PM WDN10U WS40PM WS40PM WS40PM –
widia.com
Indexable Milling I Solid End Milling I Holemaking I Turning
0°/90° Shoulder Mills • VSM11™
Recommended Starting Speeds [m/min]* Material Group 1 2 3 P 4 5 6 1 M 2 3 1 K 2 3 1 N 2 3 1 2 S 3 4 H 1 Material Group 1 2 3 P 4 5 6 1 M 2 3 1 K 2 3 1 N 2 3 1 2 S 3 4 H 1
WDN10U — — — — — — — — — — — — 4010 1600 1600 — — — — —
— — — — — — — — — — — — 3505 1495 1495 — — — — —
WK15CM — — — — — — — — — — — — 2990 1400 1400 — — — — —
— — — — — — — — — 385 295 250 — — — — — — — —
— — — — — — — — — 420 335 280 — — — — — — — —
WP35CM 455 280 255 190 260 160 205 185 145 295 235 195 — — — — — — — —
395 255 230 175 230 135 185 160 130 265 210 175 — — — — — — — —
WK15PM — — — — — — — — — 340 275 230 — — — — — — — —
— — — — — — — — — 270 210 175 — — — — — — — —
— — — — — — — — — 245 190 160 — — — — — — — —
— — — — — — — — — 215 175 145 — — — — — — — —
WP40PM 370 230 205 160 210 110 155 140 115 240 190 160 — — — — — — — —
260 215 195 170 155 115 170 150 115 — — — — — — — — — — —
295 250 230 205 170 150 195 175 130 — — — — — — — — — — —
WN10HM — — — — — — — — — — — — 795 795 560 — — — — —
— — — — — — — — — — — — 695 695 485 — — — — —
WN25PM — — — — — — — — — — — — 600 600 420 — — — — —
WS30PM 245 180 160 135 135 90 155 125 90 — — — — — — — — — — —
— — — — — — 225 205 155 — — — — — — 45 45 55 70 —
— — — — — — 200 180 135 — — — — — — 40 40 45 60 —
— — — — — — — — — — — — 945 875 875 — — — — —
— — — — — — — — — — — — 1075 945 945 — — — — —
WP25PM — — — — — — — — — — — — 875 760 760 — — — — —
330 275 255 225 185 165 205 185 140 230 180 150 — — — 40 40 50 70 120
WS40PM — — — — — — 185 145 105 — — — — — — 30 30 30 40 —
— — — — 170 150 210 180 145 — — — — — — 40 40 50 60 —
— — — — 145 110 170 145 110 — — — — — — 35 35 40 50 —
285 240 215 185 170 125 180 160 120 205 160 135 — — — 35 35 40 50 90
270 200 175 150 150 100 165 130 95 185 150 120 — — — 25 25 25 35 70
WU35PM — — — — 120 80 140 120 85 — — — — — — 25 25 25 30 —
260 220 200 180 150 130 170 155 115 — — — — — — 35 35 45 60 —
230 190 170 150 135 100 150 130 100 — — — — — — 30 30 35 45 —
215 160 140 120 120 80 135 110 80 — — — — — — 25 25 25 30 —
NOTE: FIRST choice starting speeds are in bold type. As the average chip thickness increases, the speed should be decreased. *Material groups P, M, K, and H show recommended starting speeds for dry machining. For wet machining, reduce speed by 20%. *Material groups N and S show recommended starting speeds for wet machining. Not recommended for dry machining.
Recommended Starting Feeds [mm] Light Machining
Insert Geometry .F..PCD .F..ALP .E..ML .S..MM .S..MH
0,12 0,12 0,17 0,23 0,23
5% 0,18 0,22 0,27 0,32 0,37
0,29 0,31 0,36 0,47 0,56
0,08 0,08 0,13 0,17 0,17
10% 0,13 0,16 0,20 0,23 0,27
Programmed Feed per Tooth (fz) as a % of Radial Depth of Cut (ae) 20% 0,21 0,06 0,10 0,16 0,06 0,23 0,06 0,12 0,17 0,06 0,26 0,10 0,15 0,19 0,08 0,34 0,13 0,17 0,25 0,11 0,40 0,13 0,20 0,30 0,11
30% 0,09 0,10 0,13 0,15 0,17
0,14 0,15 0,17 0,22 0,26
0,05 0,05 0,08 0,10 0,10
General Purpose
40–100% 0,08 0,10 0,12 0,14 0,16
0,12 0,14 0,16 0,20 0,24
Heavy Machining
Insert Geometry .F..PCD .F..ALP .E..ML .S..MM .S..MH
NOTE: U se “Light Machining” values as starting feed rate.
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45
widia.com
VSM11™ 0°/90° Shoulder Mills • VSM11
Best Practices ramp angle helical interpolation ramping
shoulder cut
Ø DH/DH1
DH min = Minimum blind hole diameter with helical interpolation DH1 max = Maximum blind hole diameter with flat bottom
cutting diameter (D1) 16 20 25 32 40 50 63 80 100 125
max RPM 41400 35100 30200 25800 22600 19900 17500 15300 13600 12100
Modification Instructions for Use of Larger Radii Inserts (Shoulder Mills and Helical Mills)
max max ramp angle flat-bottom hole min to steel body diameter hole diameter interference (DH1 max) (DH min) 10.00° 32,00 19,00 7.80° 40,00 27,00 5.30° 50,00 37,00 3.60° 64,00 51,00 2.60° 80,00 67,00 2.00° 100,00 87,00 2.00° 126,00 113,00 1.00° 160,00 147,00 0.90° 200,00 187,00 0.70° 250,00 237,00
material to remove insert corner radius 2,0–3,2mm
NOTE: For DH1 max, subtract the insert corner radius from the max hole diameter.
a 0,2mm
b 1,8mm
NOTE: S tandard milling cutters will accept insert nose radii up to 1,6mm without modification.
VSM11 Z-Axis Plunging cutting diameter (D1) 16 18 20 22 25 32 40 50 63 80 100 125 160
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D1
Z max 6,4 6,4 6,4 6,4 6,4 6,4 6,4 6,4 6,4 6,4 6,4 6,4 6,4
Y 15,68 17,23 18,66 19,98 21,82 25,60 29,33 33,41 38,07 43,41 48,95 55,10 62,71
Maximum axial plunge depth into full material Vf
Z max Tmax
T max = 1,48mm
Y
46
widia.com
Aerospace Solutions from WIDIA™
Aerospace Solutions VXF ™, X-Feed™ for titanium and the aerospace fastener tap, were created to fill the growing need for high-performance tooling in the aerospace industry Visit WIDIA.com to learn more about our new tooling and machining strategies from WIDIA machining experts.
VSM17™ 0°/90° Shoulder Mills • VSM17
• True 90° shoulder milling platform; up to Ap1 max = 16mm. • Aggressive ramping capability up to 8.8° with end mills with a diameter of 25mm. • Optimised chip gash for improved cutter stability and chip flow. • Well-guided internal coolant supply to the cutting edge. • Best-in-class milling grade WS40PM boosts productivity when machining stainless steel and high-temp alloys.
Additional margin on the clearance face to strengthen the cutting edge. Super-positive rake design for soft cutting action and low machine power consumption.
Embedded wiper facet for great surface floor finish.
Innovative cutting edge preparation to improve tool life.
Multiple corner nose radii R0.4 to R6.0 available; includes uses for aerospace applications.
Geometries for all material groups in shoulder milling applications. - ALP
-ML
-MM
-MH
N
P M S H
P M K S H
P M K S
Roughing and finishing of aluminium alloys. High precision. Periphery ground.
Light machining and finishing. First choice for stainless steel and titanium. Periphery ground.
Medium machining. First choice for general purpose. Precision pressed to size.
First choice for heavy-duty machining. Steel and cast iron materials. Precision pressed to size.
Finishing Capabilities/Lower Cutting Forces
Geometry Strengthening
2x Higher Metal Removal Rate! Specifications
WIDIA™ CUSTOMER VICTORY
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48
Before VSM
WIDIA™
Workpiece
–
K2 — Ductile Iron
Insert
–
XDPT170408PESRMM
Grade
–
WK15CM
Cutter
–
VSM17D080Z7S27XD17
Diameter
–
80mm
No. cutting edges (z) Vc
6
7
160 m/min
210 m/min
Feed rate (fz)
0,078mm
0,11mm
Vf
298 mm/min
665 mm/min
Ap
3mm
3mm
ae
60mm
60mm
MRR
54 cm3min
120 cm3min
Coolant
Dry
Dry
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Indexable Milling I Solid End Milling I Holemaking I Turning
0°/90° Shoulder Mills • VSM17™
Screw-On End Mills • Metric
order number 5988091 5988092 5988131 5988093
catalogue number VSM17D025Z02M12XD17 VSM17D032Z03M16XD17 VSM17D40Z03M016XD17 VSM17D040Z04M16XD17
D1 25 32 40 40
D 21 29 29 29
DPM 12,5 17,0 17,0 17,0
G3X M12 M16 M16 M16
L2 35 40 40 40
WF 17 24 24 24
Ap1 max 16,4 16,3 16,2 16,2
Z 2 3 3 4
max ramp angle 8.8° 5.7° 4.0° 4.0°
max RPM 41800 34700 29800 29800
coolant supply Yes Yes Yes Yes
kg 0,08 0,17 0,20 0,20
Weldon® End Mills • Metric
order number 5988102 5988103 5988104
catalogue number VSM17D025Z02B25XD17 VSM17D032Z03B32XD17 VSM17D040Z04B40XD17
D1 25 32 40
D 25 32 40
L 90 100 110
L2 33 39 39
Ap1 max 16,4 16,3 16,2
Z 2 3 4
max ramp angle 8.8° 5.7° 4.0°
max RPM 41800 34700 29800
coolant supply Yes Yes Yes
kg 0,26 0,48 0,87
NOTE: W eldon type not recommended for finishing operations.
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49
widia.com
VSM17™ 0°/90° Shoulder Mills • VSM17
Cylindrical End Mills (Regular and Long Version) • Metric
order number 5988055 5988056 5988107 5988108 5988057 5988058 5988109 5988110 5988059 5988060
catalogue number VSM17D025Z02A25XD17L110 VSM17D025Z02A25XD17L170 VSM17D032Z02A32XD17L120 VSM17D032Z02A32XD17L210 VSM17D032Z03A32XD17L120 VSM17D032Z03A32XD17L210 VSM17D040Z03A32XD17L130 VSM17D040Z03A32XD17L250 VSM17D040Z04A32XD17L130 VSM17D040Z04A32XD17L250
D1 25 25 32 32 32 32 40 40 40 40
D 25 25 32 32 32 32 32 32 32 32
L 110 170 120 210 120 210 130 250 130 250
L2 44 44 50 50 50 50 50 50 50 50
Ap1 max 16,4 16,4 16,3 16,3 16,3 16,3 16,2 16,2 16,2 16,2
Z 2 2 2 2 3 3 3 3 4 4
max ramp angle 8.8° 8.8° 5.7° 5.7° 5.7° 5.7° 4.0° 4.0° 4.0° 4.0°
max RPM 41800 41800 34700 34700 34700 34700 29800 29800 29800 29800
coolant supply Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes
kg 0,32 0,54 0,60 1,14 0,60 1,13 0,77 1,49 0,77 1,49
max RPM 29800 25800 25800 25800 22400 22400 19500 19500 17200 15200 13300
coolant supply Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes
kg 0,19 0,28 0,29 0,28 0,45 0,45 0,98 0,96 1,63 2,94 3,66
Shell Mills • Metric
order number 5988094 5988095 5988096 5988134 5988097 5988135 5988098 5988133 5988099 5988100 5988101
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catalogue number VSM17D040Z04S16XD17 VSM17D050Z04S22XD17 VSM17D050Z05S22XD17 VSM17D050Z06S22XD17 VSM17D063Z05S22XD17 VSM17D063Z06S22XD17 VSM17D080Z06S27XD17 VSM17D080Z07S27XD17 VSM17D100Z08S32XD17 VSM17D125Z09S40XD17 VSM17D160Z12S40XD17
D1 40 50 50 50 63 63 80 80 100 125 160
D 16 22 22 22 22 22 27 27 32 40 40
D6 37 45 45 45 50 50 60 60 80 90 100
50
L 40 40 40 40 40 40 50 50 50 63 63
Ap1 max 16,2 16,1 16,1 16,1 16,0 16,0 15,9 15,9 15,8 15,7 15,8
Z 4 4 5 6 5 6 6 7 8 9 12
max ramp angle 4.0° 3.0° 3.0° 3.0° 2.1° 2.1° 1.6° 1.6° 1.2° .9° .7°
widia.com
Indexable Milling I Solid End Milling I Holemaking I Turning
0°/90° Shoulder Mills • VSM17™
Helical Shell Mills
NEW!
order number 6740674 6740675 6740676 6740677 6740678
catalogue number VSM17H050Z04S022XD17 VSM17H050Z05S022XD17 VSM17H063Z04S027XD17 VSM17H063Z05S027XD17 VSM17H080Z05S032XD17
D1 50 50 63 63 80
D 22 22 27 27 32
D6 44 44 60 60 78
L 80 80 100 100 100
Ap1 max 60 60 75 75 75
Z 16 20 20 30 30
ZU 4 5 4 5 5
max ramp angle 3,0° 3,0° 2,1° 2,1° 1,6°
max RPM 25600 25600 22300 22300 18000
coolant supply Yes Yes Yes Yes Yes
NOTE: Z = number of pockets; ZU = number of flutes.
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widia.com
VSM17™ 0°/90° Shoulder Mills • VSM17
Inserts • XDCT-ML alternate choice
v
v
j
v
v
j
v
v
j
v
v
v
j
v
v
j j v
v v
cutting edges
LI
BS
S
W
Re
hm
XDCT170404PEERML
2
19,15
2,62
4,90
9,60
0,40
0,04
XDCT170408PEERML
2
19,15
2,22
4,90
9,60
0,80
0,04
XDCT170412PEERML
2
19,16
1,82
4,90
9,60
1,20
0,04
XDCT170416PEERML
2
19,17
1,42
4,90
9,60
1,60
0,04
XDCT170420PEERML
2
19,17
1,01
4,90
9,60
2,00
0,04
XDCT170424PEERML
2
19,17
0,63
4,90
9,60
2,40
0,04
XDCT170432PEERML
2
18,85
—
4,89
9,59
3,20
0,04
XDCT170440PEERML
2
18,33
—
4,87
9,59
4,00
0,04
– – – – 6001239 – – 6425266 –
XDCT170460PEERML
2
17,02
—
4,80
9,56
6,00
0,04
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52
– – – – 6001251 – – 6425265 –
– – – – 6001253 – – 6425264 –
– – – – 6001255 – – 6425263 –
– – – – 6001257 – – 6425261 –
– – – – 5988988 5988987 5988986 6180211 –
– – – – 5988983 5988982 5988981 6180180 –
– – – – 5989010 – – – –
ISO catalogue number
– – – – – – 6118069 6232053 –
XDCT-ML
first choice
j
WK15CM WK15PM WN10HM WN25PM WP25PM WP35CM WP40PM WS40PM WU35PM
P M K N S H
v
widia.com
Indexable Milling I Solid End Milling I Holemaking I Turning
0°/90° Shoulder Mills • VSM17™
Inserts • XDCT-ALP alternate choice
v
v
j
v
v
j
v
v
j
v
v
v
j
v
v
j j v
v v
cutting edges
LI
BS
S
W
Re
hm
XDCT170404PEFRALP
2
19,15
2,62
4,90
9,60
0,40
0,02
XDCT170408PEFRALP
2
19,15
2,22
4,90
9,60
0,80
0,02
XDCT170412PEFRALP
2
19,16
1,82
4,90
9,60
1,20
0,02
XDCT170416PEFRALP
2
19,17
1,42
4,90
9,60
1,60
0,02
XDCT170420PEFRALP
2
19,17
1,01
4,90
9,60
2,00
0,02
XDCT170424PEFRALP
2
19,17
0,63
4,90
9,60
2,40
0,02
XDCT170432PEFRALP
2
18,85
—
4,88
9,59
3,20
0,02
XDCT170440PEFRALP
2
18,33
—
4,87
9,59
4,00
0,02
– – – 6001238 – – – – –
XDCT170460PEFRALP
2
17,02
—
4,80
9,56
6,00
0,02
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53
– – – 6001240 – – – – –
– – – 6001252 – – – – –
– – – 6001254 – – – – –
– – – 6001256 – – – – –
– – 6007342 6001537 – – – – –
– – 6007345 6007344 – – – – –
– – 6007341 6007220 – – – – –
ISO catalogue number
– – – 6118070 – – – – –
XDCT-ALP
first choice
j
WK15CM WK15PM WN10HM WN25PM WP25PM WP35CM WP40PM WS40PM WU35PM
P M K N S H
v
widia.com
VSM17™ 0°/90° Shoulder Mills • VSM17
Inserts • XDPT-MM alternate choice
v
v
j
v
v
j
v
v
j
v
v
v
j
v
v
j j v
v v
cutting edges
LI
BS
S
W
Re
hm
XDPT170404PESRMM
2
19,15
2,52
4,90
9,60
0,40
0,10
XDPT170408PESRMM
2
19,15
2,15
4,90
9,60
0,80
0,10
XDPT170412PESRMM
2
19,16
1,77
4,90
9,60
1,20
0,10
XDPT170416PESRMM
2
19,17
1,38
4,90
9,60
1,60
0,10
XDPT170420PESRMM
2
19,17
0,99
4,90
9,60
2,00
0,10
XDPT170424PESRMM
2
19,17
0,62
4,90
9,60
2,40
0,10
XDPT170432PESRMM
2
18,85
—
4,89
9,59
3,20
0,10
– – – – 5988206 5988204 5988205 6277261 –
XDPT170440PESRMM
2
18,33
—
4,87
9,59
4,00
0,10
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54
– – – – 5988203 – 5988202 6425146 –
– – – – 5988158 5988160 5988159 6425145 –
5988153 – – – 5988155 5988156 5988154 6180214 –
5988138 – – – 5988151 5988140 5988139 6180213 5988152
5987948 6242460 – – 5987949 5987947 5987946 6180212 5987950
– – – – – – 5987689 – 5987690
ISO catalogue number
– – – – 5988970 – 5988969 6425147 –
XDPT-MM
first choice
j
WK15CM WK15PM WN10HM WN25PM WP25PM WP35CM WP40PM WS40PM WU35PM
P M K N S H
v
widia.com
Indexable Milling I Solid End Milling I Holemaking I Turning
0°/90° Shoulder Mills • VSM17™
Inserts • XDPT-MH v
first choice
j
alternate choice
cutting edges
LI
BS
S
W
Re
hm
XDPT170408PESRMH
2
19,15
2,10
4,91
9,60
0,80
0,13
XDPT170412PESRMH
2
19,16
1,73
4,91
9,60
1,20
0,13
v
j
v
j
v
v
v
j
v
v
j j v
v v
WK15CM WK15PM WN10HM WN25PM WP25PM WP35CM WP40PM WS40PM WU35PM
ISO catalogue number
v
v
v
5989053 – – – – 5989054 5989052 6425148 –
XDPT-MH
v
j
5991817 – – – – 5991816 5991815 6425149 –
P M K N S H
Insert Selection Guide Material Group P1–P2 P3–P4 P5–P6 M1–M2 M3 K1–K2 K3 N1–N2 N3 S1–S2 S3 S4 H1
widia.com
Light Machining Geometry XDCT-ML XDCT-ML XDPT-MM XDCT-ML XDCT-ML XDPT-MM XDPT-MM XDCT-ALP XDCT-ALP XDCT-ML XDCT-ML XDCT-ML –
General Purpose Grade WP40PM WP40PM WP25PM WS40PM WS40PM WK15CM WP35CM WN10HM WN10HM WP25PM WS40PM WS40PM –
Geometry XDPT-MM XDPT-MM XDPT-MM XDPT-MM XDPT-MM XDPT-MM XDPT-MM XDCT-ALP XDCT-ALP XDPT-MM XDPT-MM XDPT-MM –
55
Heavy Machining Grade WP40PM WP40PM WP35CM WS40PM WS40PM WK15CM WP35CM WN25PM WN25PM WS40PM WS40PM WS40PM –
Geometry XDPT-MH XDPT-MH XDPT-MH XDPT-MM XDPT-MH XDPT-MH XDPT-MH XDCT-ALP XDCT-ALP XDPT-MM XDPT-MM XDPT-MM –
Grade WP40PM WP40PM WP40PM WS40PM WS40PM WK15CM WP35CM WN25PM WN25PM WS40PM WS40PM WS40PM –
widia.com
VSM17
™
0°/90° Shoulder Mills • VSM17
Recommended Starting Speeds [m/min]* Material Group 1 2 3 P 4 5 6 1 M 2 3 1 K 2 3 1 N 2 3 1 2 S 3 4 H 1
WK15CM — — — — — — — — — 420 335 280 — — — — — — — —
WK15PM
WN10HM
— — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — 385 340 270 245 215 — 295 275 210 190 175 — 250 230 175 160 145 — — — — — — 795 — — — — — 795 — — — — — 560 — — — — — — — — — — — — — — — — — — — — — — — — — — — — — —
WN25PM
WP25PM
— — — — — 330 — — — — — 275 — — — — — 255 — — — — — 225 — — — — — 185 — — — — — 165 — — — — — 205 — — — — — 185 — — — — — 140 — — — — — 230 — — — — — 180 — — — — — 150 695 600 1075 945 875 — 695 600 945 875 760 — 485 420 945 875 760 — — — — — — 40 — — — — — 40 — — — — — 50 — — — — — 70 — — — — — 120
285 240 215 185 170 125 180 160 120 205 160 135 — — — 35 35 40 50 90
270 200 175 150 150 100 165 130 95 185 150 120 — — — 25 25 25 35 70
WP35CM 455 280 255 190 260 160 205 185 145 295 235 195 — — — — — — — —
395 255 230 175 230 135 185 160 130 265 210 175 — — — — — — — —
370 230 205 160 210 110 155 140 115 240 190 160 — — — — — — — —
WP40PM 295 250 230 205 170 150 195 175 130 — — — — — — — — — — —
260 215 195 170 155 115 170 150 115 — — — — — — — — — — —
WS40PM
245 180 160 135 135 90 155 125 90 — — — — — — — — — — —
— — — — 170 150 210 180 145 — — — — — — 40 40 50 60 —
— — — — 145 110 170 145 110 — — — — — — 35 35 40 50 —
— — — — 120 80 140 120 85 — — — — — — 25 25 25 30 —
WU35PM 260 220 200 180 150 130 170 155 115 — — — — — — 35 35 45 60 —
230 190 170 150 135 100 150 130 100 — — — — — — 30 30 35 45 —
215 160 140 120 120 80 135 110 80 — — — — — — 25 25 25 30 —
NOTE: F IRST choice starting speeds are in bold type. As the average chip thickness increases, the speed should be decreased. *Material groups P, M, K, and H show recommended starting speeds for dry machining. For wet machining, reduce speed by 20%. *Material groups N and S show recommended starting speeds for wet machining. Not recommended for dry machining.
Recommended Starting Feeds [mm] Light Machining
Insert Geometry .F..ALP .E..ML .S..MM .S..MH
0,12 0,16 0,16 0,23
5% 0,23 0,35 0,40 0,46
0,40 0,46 0,64 0,74
0,08 0,12 0,12 0,17
10% 0,17 0,25 0,29 0,33
Programmed Feed per Tooth (fz) as a % of Radial Depth of Cut (ae) 20% 0,29 0,06 0,13 0,22 0,06 0,33 0,09 0,19 0,25 0,08 0,46 0,09 0,22 0,34 0,08 0,54 0,13 0,25 0,40 0,11
30% 0,11 0,16 0,19 0,22
0,19 0,22 0,30 0,35
0,05 0,07 0,07 0,10
General Purpose
40–100% 0,10 0,15 0,18 0,20
0,18 0,20 0,28 0,32
Heavy Machining
Insert Geometry .F..ALP .E..ML .S..MM .S..MH
NOTE: Use “Light Machining” value as starting feed rate.
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56
widia.com
Indexable Milling I Solid End Milling I Holemaking I Turning
0°/90° Shoulder Mills • VSM17™
Best Practices ramp angle helical interpolation
ramping
shoulder cut
Ø DH/DH1
DH min = Minimum blind hole diameter with helical interpolation DH1 max = Maximum blind hole diameter with flat bottom
cutting diameter (D1) 25 32 40 50 63 80 100 125 160
max RPM 41800 34700 29800 25800 22400 19500 17200 15200 13300
Modification Instructions for Use of Larger Radii Inserts (Shoulder Mills and Helical Mills)
max max ramp angle flat-bottom hole min to steel body diameter hole diameter interference (DH1 max) (DH min) 8,8° 50 32 5,7° 64 46 4,0° 80 62 3,0° 100 82 2,1° 126 108 1,6° 160 142 1,2° 200 182 0,9° 150 132 0,7° 320 302
insert corner radius 2,4–4,0mm 4,0–6,0mm
NOTE: For DH1 max, subtract the insert corner radius from the max hole diameter.
material to remove a b 2 4
3 5
NOTE: S tandard milling cutters will accept insert nose radii up to 1,6mm without modification.
VSM17 Z-Axis Plunging
D1
cutting diameter (D1) 25 32 40 50 63 80 100 125 160
widia.com
Z max 9 9 9 9 9 9 9 9 9
Y 24,00 28,77 33,41 38,42 44,09 50,56 57,24 64,62 73,73
Vf
Maximum axial plunge depth into full material
Zmax Tmax
Tmax = 2,73mm
Y
57
widia.com
WIDIA-HANITA
™
A S O L I D F O U N DAT I O N T HE VA RIMIL L™ FA MILY The WIDIA-Hanita VariMill family continues to provide leading-edge solutions for some of the most advanced applications in the general engineering, aerospace, and defense industries. These industries require complex machining techniques in some of the most exotic materials.
VariMill I™ Line Expansion Series 4777 Series 47N7 This 4-flute geometry is designed with unequal flute spacing for plunging, slotting, and profiling at the highest possible feed rates for a wide range of materials.
NEW!
NEW! VariMill II™ Line Expansion Series 5777 Series 577C Series 57NC Series 57N8 This 5-flute geometry is designed with unequal flute spacing for advanced milling jobs in a wide range of materials.
VariMill III™ This 7-flute geometry is designed with unequal flute spacing and is designed to provide the highest Metal Removal Rates (MRR) and extended tool life in the most demanding materials in the aerospace industry.
widia.com
VariMill
™
High-Performance Solid Carbide End Mills • VariMill
VariMill I™ • Series 4777 • Metric Detail X
v
first choice
j
alternate choice P M K N S H
catalogue number 477704001T 477704002T 4777040Z2T 477705002T 477705012T 4777050Z2T 477706002T 477706002W 477706012T 4777060R2TE 4777060R2TJ 4777060Z2T 477707003T 477707013T 4777070Z3T 477708003T 477708003W 477708013T 4777080R3TE 4777080R3TJ 4777080R3TK 4777080R3TM 4777080Z3T 477709004T 477709014T 4777090Z4T 477710004T 477710004W 477710024T 4777100R4TE 4777100R4TJ 4777100R4TK
widia.com
D1 4,0 4,0 4,0 5,0 5,0 5,0 6,0 6,0 6,0 6,0 6,0 6,0 7,0 7,0 7,0 8,0 8,0 8,0 8,0 8,0 8,0 8,0 8,0 9,0 9,0 9,0 10,0 10,0 10,0 10,0 10,0 10,0
D 6 6 6 6 6 6 6 6 6 6 6 6 8 8 8 8 8 8 8 8 8 8 8 10 10 10 10 10 10 10 10 10
length of cut Ap1 max 12,00 12,00 12,00 13,00 13,00 13,00 13,00 13,00 13,00 13,00 13,00 13,00 16,00 16,00 16,00 16,00 16,00 16,00 16,00 16,00 16,00 16,00 16,00 19,00 19,00 19,00 22,00 22,00 22,00 22,00 22,00 22,00
60
length L 55 55 55 57 57 57 57 57 57 57 57 57 63 63 63 63 63 63 63 63 63 63 63 72 72 72 72 72 72 72 72 72
Re 0,20 — — — 0,20 — — — 0,20 0,50 1,00 — — 0,20 — — — 0,20 0,50 1,00 1,50 2,00 — — 0,20 — — — 0,30 0,50 1,00 1,50
BCH — 0,40 — 0,40 — — 0,40 0,40 — — — — 0,40 — — 0,40 0,40 — — — — — — 0,50 — — 0,50 0,50 — — — —
SS — — — — — — — W — — — — — — — — W — — — — — — — — — — W — — — —
v v v
j j
WP15PE 5576753 5576751 5576754 5576755 5576757 5576758 5576759 5576760 5576761 6471861 6471862 5576762 5576763 5576765 5576766 5576767 5576768 5576769 6471863 6471864 6471865 6471866 5576770 5576771 5576773 5576774 5576775 5576776 5576777 6471867 6471868 6471869
widia.com
Indexable Milling I Solid End Milling I Holemaking I Turning
High-Performance Solid Carbide End Mills • VariMill™
VariMill I™ • Series 4777 • Metric (continued) Detail X v
first choice
j
alternate choice P M K N S H
catalogue number 4777100R4TM 4777100R4TN 4777100Z4T 4777110Z5T 477712005T 477712005W 477712025T 4777120R5TE 4777120R5TJ 4777120R5TK 4777120R5TM 4777120R5TN 4777120R5TP 4777120Z5T 477714014W 477714015T 477716006T 477716006W 477716026T 4777160R6TJ 4777160R6TM 4777160R6TP 4777160R6TQ 4777160Z6T 477718018T 477720007T 477720007W 47772002T NOTE: S 4777200R7TP S = Shank Style ® W = Weldon 477725008T 477725008W 4777250R8TR
D1 10,0 10,0 10,0 11,0 12,0 12,0 12,0 12,0 12,0 12,0 12,0 12,0 12,0 12,0 14,0 14,0 16,0 16,0 16,0 16,0 16,0 16,0 16,0 16,0 18,0 20,0 20,0 20,0 20,0 25,0 25,0 25,0
D 10 10 10 12 12 12 12 12 12 12 12 12 12 12 14 14 16 16 16 16 16 16 16 16 18 20 20 20 20 25 25 25
length of cut Ap1 max 22,00 22,00 22,00 26,00 26,00 26,00 26,00 26,00 26,00 26,00 26,00 26,00 26,00 26,00 26,00 26,00 32,00 32,00 32,00 32,00 32,00 32,00 32,00 32,00 32,00 38,00 38,00 38,00 38,00 45,00 45,00 45,00
length L 72 72 72 83 83 83 83 83 83 83 83 83 83 83 83 83 92 92 92 92 92 92 92 92 92 104 104 104 104 121 121 121
Re 2,00 2,50 — — — — 0,30 0,50 1,00 1,50 2,00 2,50 3,00 — — — — — 0,30 1,00 2,00 3,00 4,00 — — — — 0,30 3,00 — — 5,00
BCH — — — — 0,50 0,50 — — — — — — — — 0,50 0,50 0,50 0,50 — — — — — — 0,50 0,50 0,50 — — 0,50 0,50 —
SS — — — — — W — — — — — — — — W — — W — — — — — — — — W — — — W —
v v v
j j
WP15PE 6471870 6471871 5576778 5576779 5576790 5576791 5576792 6471872 6471873 6471874 6471875 6471876 6471877 5576793 5576795 5576794 5576796 5576797 5576798 6471878 6471879 6471880 6471891 5576799 5576810 5576812 5576813 5576814 6471892 5576816 5576817 6471893
NOTE: S S = Shank Style W = Weldon® End Mill Tolerances D1 ≤3 > 3–6 > 6–10 > 10–18 > 18–30
widia.com
tolerance e8 -0,014/-0,028 -0,020/-0,038 -0,025/-0,047 -0,032/-0,059 -0,040/-0,073
D ≤3 > 3–6 > 6–10 > 10–18 > 18–30
tolerance h6 +/0/0,006 0/0,008 0/0,009 0/0,011 0/0,013
61
widia.com
VariMill™ High-Performance Solid Carbide End Mills • VariMill
VariMill I™ • Series 47N7 • Metric
P M K N S H
catalogue number 47N704002LT 47N704012LT 47N704022LT 47N705002LT 47N705012LT 47N706002LT 47N706012LT 47N706022LT 47N7060C2W 47N7060R2TK 47N708003LT 47N708013LT 47N708023LT 47N708033LT 47N7080C3W 47N7080R3TK 47N710004LT 47N710014LT 47N710024LT 47N710034LT 47N7100C4W 47N7100R4TK 47N712005LT 47N712015LT 47N712025LT 47N712035LT 47N712045LT 47N7120C5W 47N7120R5TK 47N7120R5TP 47N716006LT 47N716016LT
widia.com
D1 4,0 4,0 4,0 5,0 5,0 6,0 6,0 6,0 6,0 6,0 8,0 8,0 8,0 8,0 8,0 8,0 10,0 10,0 10,0 10,0 10,0 10,0 12,0 12,0 12,0 12,0 12,0 12,0 12,0 12,0 16,0 16,0
D 6 6 6 6 6 6 6 6 6 6 8 8 8 8 8 8 10 10 10 10 10 10 12 12 12 12 12 12 12 12 16 16
D3 3,60 3,60 3,60 4,60 4,60 5,50 5,50 5,50 5,50 5,50 7,50 7,50 7,50 7,50 7,50 7,50 9,50 9,50 9,50 9,50 9,50 9,50 11,50 11,50 11,50 11,50 11,50 11,50 11,50 11,50 15,00 15,00
length of cut Ap1 max 12,00 12,00 12,00 13,00 13,00 13,00 13,00 13,00 13,00 13,00 16,00 16,00 16,00 16,00 16,00 16,00 22,00 22,00 22,00 22,00 22,00 22,00 26,00 26,00 26,00 26,00 26,00 26,00 26,00 26,00 32,00 32,00
62
L3 16,00 16,00 16,00 18,00 18,00 21,00 21,00 21,00 21,00 21,00 27,00 27,00 27,00 27,00 27,00 27,00 32,00 32,00 32,00 32,00 32,00 32,00 38,00 38,00 38,00 38,00 38,00 38,00 38,00 38,00 44,00 44,00
length L 55 55 55 57 57 57 57 57 57 57 63 63 63 63 63 63 72 72 72 72 72 72 83 83 83 83 83 83 83 83 92 92
Re 0,40 0,50 1,00 0,50 1,00 0,50 1,00 1,50 — 1,50 0,50 1,00 1,50 2,00 — 1,50 0,50 1,00 1,50 2,00 — 1,50 0,50 1,00 1,50 2,00 4,00 — 1,50 3,00 1,00 2,00
SS — — — — — — — — W — — — — — W — — — — — W — — — — — — W — — — —
v
first choice
j
alternate choice v
v
v
v
j
j
j
j
v
v
WP15PE – – – – – – – – 6522658 6522659 – – – – 6522660 6522681 – – – – 6522682 6522683 – – – – – 6522684 6522685 6522686 – –
TiAlN-LT 3462450 3462451 3462453 3462454 3462455 3462457 3462459 3462461 – – 3462462 3462464 3462466 3462467 – – 3462468 3462470 3462472 3462473 – – 3462475 3462477 3462479 3462480 3462482 – – – 3462484 3462486
widia.com
Indexable Milling I Solid End Milling I Holemaking I Turning
High-Performance Solid Carbide End Mills • VariMill™
VariMill I™ • Series 47N7 • Metric (continued)
P M K N S H
catalogue number 47N716026LT 47N7160C6W 47N7160R6TE 47N7160R6TP 47N720007LT 47N720007MT 47N720017LT 47N7200C7W 47N7200R7TE 47N7200R7TP 47N7200R7TR
D1 16,0 16,0 16,0 16,0 20,0 20,0 20,0 20,0 20,0 20,0 20,0
D 16 16 16 16 20 20 20 20 20 20 20
D3 15,00 15,00 15,00 15,00 19,00 19,00 19,00 19,00 19,00 19,00 19,00
length of cut Ap1 max 32,00 32,00 32,00 32,00 38,00 38,00 38,00 38,00 38,00 38,00 38,00
L3 44,00 44,00 44,00 44,00 55,00 55,00 55,00 55,00 55,00 55,00 55,00
length L 92 92 92 92 104 104 104 104 104 104 104
Re 4,00 — 0,50 3,00 1,00 1,00 2,00 — 0,50 3,00 5,00
SS — W — — — — — W — — —
v
first choice
j
alternate choice v
v
v
v
j
j
j
j
v
v
WP15PE – 6522687 6522688 6522689 – 3462491 – 6522690 6522701 6522702 6522703
TiAlN-LT 3462488 – – – 3462490 – 3462492 – – – –
S = Shank Style NOTE: S W = Weldon® End Mill Tolerances D1 ≤3 > 3–6 > 6–10 > 10–18 > 18–30
widia.com
tolerance e8 -0,014/-0,028 -0,020/-0,038 -0,025/-0,047 -0,032/-0,059 -0,040/-0,073
D ≤3 > 3–6 > 6–10 > 10–18 > 18–30
tolerance h6 +/0/0,006 0/0,008 0/0,009 0/0,011 0/0,013
63
widia.com
VariMill
™
High-Performance Solid Carbide End Mills • VariMill
VariMill II™ • Series 5777 • Metric
v
first choice
j
alternate choice P M K N S H
catalogue number 577704002MT 577704012MT 577705002MT 577706002ET 577706002JT 577706002MT 577706012MT 577708003JT 577708003KT 577708003MT 577708013MT 577710004JT 577710004KT 577710004MT 577710014MT 577712005MT 577712015ET 577712015JT 577712015KT 577712015MT 577712015NT 577716006JT 577716006MT 577716006MW
widia.com
D1 4,0 4,0 5,0 6,0 6,0 6,0 6,0 8,0 8,0 8,0 8,0 10,0 10,0 10,0 10,0 12,0 12,0 12,0 12,0 12,0 12,0 16,0 16,0 16,0
D 6 6 6 6 6 6 6 8 8 8 8 10 10 10 10 12 12 12 12 12 12 16 16 16
length of cut Ap1 max 11,00 11,00 13,00 13,00 13,00 13,00 13,00 19,00 19,00 19,00 19,00 22,00 22,00 22,00 22,00 26,00 26,00 26,00 26,00 26,00 26,00 32,00 32,00 32,00
64
length L 55 55 57 57 57 57 57 63 63 63 63 72 72 72 72 83 73 73 73 83 73 92 92 92
Re 0,25 — 0,25 0,50 1,00 0,40 — 1,00 1,50 0,50 — 1,00 1,50 0,50 — 0,75 0,50 1,00 1,50 — 2,50 1,00 0,75 0,75
SS — — — — — — — — — — — — — — — — — — — — — — — W
v v v
j j
WP15PE 3524587 3524586 3524588 6525049 6525050 3524590 3524589 6525181 6525182 3524593 3524592 6525183 6525184 3524596 3524595 3524598 6525185 6525186 6525187 3524597 6525188 6525189 3524601 3524620
widia.com
Indexable Milling I Solid End Milling I Holemaking I Turning
High-Performance Solid Carbide End Mills • VariMill™
VariMill II™ • Series 5777 • Metric (continued)
v
first choice
j
alternate choice P M K N S H
catalogue number
D1 16,0 16,0 16,0 20,0 20,0 20,0 25,0 25,0
577716006PT 577716006QT 577716016MT 577720007MT 577720007PT 577720017MT 577725008MT 577725008RT
D 16 16 16 20 20 20 25 25
length of cut Ap1 max 32,00 32,00 32,00 38,00 38,00 38,00 45,00 45,00
length L 92 92 92 104 104 104 121 121
Re 3,00 4,00 — 0,75 3,00 — 0,75 5,00
SS — — — — — — — —
v v v
j j
WP15PE 6525190 6525201 3524600 3524605 6525202 3524603 3524606 6525203
NOTE: SS = Shank Style W = Weldon®
End Mill Tolerances D1 ≤3 > 3–6 > 6–10 > 10–18 > 18–30
widia.com
tolerance e8 -0,014/-0,028 -0,020/-0,038 -0,025/-0,047 -0,032/-0,059 -0,040/-0,073
D ≤3 > 3–6 > 6–10 > 10–18 > 18–30
tolerance h6 +/0/0,006 0/0,008 0/0,009 0/0,011 0/0,013
65
widia.com
VariMill™ High-Performance Solid Carbide End Mills • VariMill
VariMill II™ • Series 577C • Metric
v
first choice
j
alternate choice P M K N S H
catalogue number 577C04002T 577C04002W 577C04012T 577C05002T 577C05002W 577C050R2TE 577C06002T 577C06002W 577C06012T 577C060R2TE 577C060R2TJ 577C07003T 577C08003T 577C08003W 577C08013T 577C080R3TJ 577C080R3TK 577C09004T 577C10004MW 577C10004T 577C10004W 577C10014T 577C100R4TJ 577C100R4TK 577C100R4TM 577C12005MW 577C12005T 577C12005W 577C12015T 577C120R5TE 577C120R5TJ 577C120R5TK
widia.com
D1 4,0 4,0 4,0 5,0 5,0 5,0 6,0 6,0 6,0 6,0 6,0 7,0 8,0 8,0 8,0 8,0 8,0 9,0 10,0 10,0 10,0 10,0 10,0 10,0 10,0 12,0 12,0 12,0 12,0 12,0 12,0 12,0
D 6 6 6 6 6 6 6 6 6 6 6 8 8 8 8 8 8 10 10 10 10 10 10 10 10 12 12 12 12 12 12 12
length of cut Ap1 max 11,00 11,00 11,00 13,00 13,00 13,00 13,00 13,00 13,00 13,00 13,00 16,00 19,00 19,00 19,00 19,00 19,00 19,00 22,00 22,00 22,00 22,00 22,00 22,00 22,00 26,00 26,00 26,00 26,00 26,00 26,00 26,00
66
length L 55 55 55 57 57 57 57 57 57 57 57 63 63 63 63 63 63 72 72 72 72 72 72 72 72 83 83 83 83 83 83 83
Re 0,25 0,25 — 0,25 0,25 0,50 0,40 0,40 — 0,50 1,00 0,40 0,50 0,50 — 1,00 1,50 0,50 0,50 0,50 0,50 — 1,00 1,50 2,00 0,75 0,75 0,75 — 0,50 1,00 1,50
SS — W — — W — — W — — — — — W — — — — W — W — — — — W — W — — — —
v v v
j v
WP15PE 5578866 5578867 5578868 5578990 5578991 6519448 5578992 5578993 5578994 6519449 6519450 5578995 5578997 5578998 5578999 6519481 6519482 5579021 3881111 5579023 5579024 5579025 6519483 6519484 6519485 3881112 5579026 5579027 5579028 6519486 6519487 6519488
widia.com
Indexable Milling I Solid End Milling I Holemaking I Turning
High-Performance Solid Carbide End Mills • VariMill™
VariMill II™ • Series 577C • Metric (continued) v
first choice
j
alternate choice P M K N S H
catalogue number
D1 12,0 12,0 12,0 14,0 14,0 14,0 16,0 16,0 16,0 16,0 16,0 16,0 16,0 16,0 16,0 18,0 20,0 20,0 20,0 20,0 20,0 20,0 20,0 20,0 25,0 25,0 25,0 25,0 25,0 25,0
577C120R5TM 577C120R5TN 577C120R5TP 577C14004T 577C14004W 577C14014T 577C16006MW 577C16006T 577C16006W 577C16016T 577C160R6TE 577C160R6TJ 577C160R6TM 577C160R6TP 577C160R6TQ 577C18008T 577C20007T 577C20007W 577C20017T 577C200R7TJ 577C200R7TM 577C200R7TP 577C200R7TQ 577C200R7TR 577C25008T 577C25008W 577C250R8TM 577C250R8TP 577C250R8TQ 577C250R8TR
D 12 12 12 14 14 14 16 16 16 16 16 16 16 16 16 18 20 20 20 20 20 20 20 20 25 25 25 25 25 25
length of cut Ap1 max 26,00 26,00 26,00 26,00 26,00 26,00 32,00 32,00 32,00 32,00 32,00 32,00 32,00 32,00 32,00 32,00 38,00 38,00 38,00 38,00 38,00 38,00 38,00 38,00 45,00 45,00 45,00 45,00 45,00 45,00
length L 83 83 83 83 83 83 92 92 92 92 92 92 92 92 92 92 104 104 104 104 104 104 104 104 121 121 121 121 121 121
Re 2,00 2,50 3,00 0,75 0,75 — 0,75 0,75 0,75 — 0,50 1,00 2,00 3,00 4,00 0,75 0,75 0,75 — 1,00 2,00 3,00 4,00 5,00 0,75 0,75 2,00 3,00 4,00 5,00
SS — — — — W — W — W — — — — — — — — W — — — — — — — W — — — —
v v v
j v
WP15PE 6519489 6519490 6519491 5579029 5579040 5579041 3881113 5579042 5579043 5579044 6519492 6519493 6519497 6519499 6519500 5579045 5579047 5579048 5579049 6519501 6519502 6519503 6519504 6519505 5579060 5579061 6519506 6519507 6519508 6519509
NOTE: SS = Shank Style W = Weldon® End Mill Tolerances D1 ≤3 > 3–6 > 6–10 > 10–18 > 18–30
widia.com
tolerance e8 -0,014/-0,028 -0,020/-0,038 -0,025/-0,047 -0,032/-0,059 -0,040/-0,073
D ≤3 > 3–6 > 6–10 > 10–18 > 18–30
tolerance h6 +/0/0,006 0/0,008 0/0,009 0/0,011 0/0,013
67
widia.com
VariMill
™
High-Performance Solid Carbide End Mills • VariMill
VariMill II™ • Series 57NC • Metric
v
first choice
j
alternate choice P M K N S H
catalogue number 57NC06002T 57NC06022T 57NC06032T 57NC06042W 57NC060R2TK 57NC08003T 57NC08023T 57NC08023W 57NC08033T 57NC08033W 57NC08053W 57NC080R3TK 57NC080R3TM 57NC10004T 57NC10024T 57NC10024W 57NC10034T 57NC10034W 57NC10054T 57NC100R4TK 57NC12005T 57NC12025T 57NC12025W 57NC12035T 57NC12055T 57NC12055W 57NC120R5TK 57NC120R5TP 57NC16006T 57NC16026T 57NC16026W 57NC16036T
widia.com
D1 6,0 6,0 6,0 6,0 6,0 8,0 8,0 8,0 8,0 8,0 8,0 8,0 8,0 10,0 10,0 10,0 10,0 10,0 10,0 10,0 12,0 12,0 12,0 12,0 12,0 12,0 12,0 12,0 16,0 16,0 16,0 16,0
D 6 6 6 6 6 8 8 8 8 8 8 8 8 10 10 10 10 10 10 10 12 12 12 12 12 12 12 12 16 16 16 16
D3 5,64 5,64 5,64 5,64 5,64 7,52 7,52 7,52 7,52 7,52 7,52 7,52 7,52 9,40 9,40 9,40 9,40 9,40 9,40 9,40 11,28 11,28 11,28 11,28 11,28 11,28 11,28 11,28 15,04 15,04 15,04 15,04
length of cut Ap1 max 13,00 13,00 13,00 13,00 13,00 19,00 19,00 19,00 19,00 19,00 19,00 19,00 19,00 22,00 22,00 22,00 22,00 22,00 22,00 22,00 26,00 26,00 26,00 26,00 26,00 26,00 26,00 26,00 32,00 32,00 32,00 32,00
68
L3 18,00 18,00 18,00 18,00 17,82 24,00 24,00 24,00 24,00 24,00 24,00 24,00 24,00 30,00 30,00 30,00 30,00 30,00 30,00 30,00 36,00 36,00 36,00 36,00 36,00 36,00 36,00 36,00 48,00 48,00 48,00 48,00
length L 63 63 63 63 63 76 76 76 76 76 76 76 76 76 76 76 76 76 76 76 83 83 83 83 83 83 83 83 100 100 100 100
Re — 0,50 1,00 1,50 1,50 — 0,50 0,50 1,00 1,00 2,00 1,50 2,00 — 0,50 0,50 1,00 1,00 2,00 1,50 — 0,50 0,50 1,00 2,00 2,00 1,50 3,00 — 0,50 0,50 1,00
SS — — — W — — — W — W W — — — — W — W — — — — W — — W — — — — W —
v v v
j j
WS15PE 5598906 5598907 5598909 5599071 6569491 5599072 5599073 5599074 5599075 5599076 5599077 6569492 6569493 5599078 5599079 5599080 5599081 5599082 5599083 6569494 5599085 5599086 5599087 5599088 5599090 5599091 6569495 6569496 5599092 5599093 5598905 5599094
widia.com
Indexable Milling I Solid End Milling I Holemaking I Turning
High-Performance Solid Carbide End Mills • VariMill™
VariMill II™ • Series 57NC • Metric (continued)
v
first choice
j
alternate choice P M K N S H
catalogue number 57NC16036W 57NC16056T 57NC16076T 57NC16076W 57NC160R6TQ 57NC20007T 57NC20027T 57NC20027W 57NC20037T 57NC20037W 57NC20057T 57NC20077T 57NC20077W 57NC20087T 57NC200R7TR 57NC25008T 57NC25028T 57NC25038T 57NC25038W 57NC25058T 57NC25078T 57NC25088T
D1 16,0 16,0 16,0 16,0 16,0 20,0 20,0 20,0 20,0 20,0 20,0 20,0 20,0 20,0 20,0 25,0 25,0 25,0 25,0 25,0 25,0 25,0
D 16 16 16 16 16 20 20 20 20 20 20 20 20 20 20 25 25 25 25 25 25 25
D3 15,04 15,04 15,04 15,04 15,04 18,80 18,80 18,80 18,80 18,80 18,80 18,80 18,80 18,80 18,80 23,50 23,50 23,50 23,50 23,50 23,50 23,50
length of cut Ap1 max 32,00 32,00 32,00 32,00 32,00 38,00 38,00 38,00 38,00 38,00 38,00 38,00 38,00 38,00 38,00 45,00 45,00 45,00 45,00 45,00 45,00 45,00
L3 48,00 48,00 48,00 48,00 48,00 60,00 60,00 60,00 60,00 60,00 60,00 60,00 60,00 60,00 60,00 75,00 75,00 75,00 75,00 75,00 75,00 75,00
length L 100 100 100 100 100 115 115 115 115 115 115 115 115 115 115 135 135 135 135 135 135 135
Re 1,00 2,00 3,00 3,00 4,00 — 0,50 0,50 1,00 1,00 2,00 3,00 3,00 4,00 5,00 — 0,50 1,00 1,00 2,00 3,00 4,00
SS W — — W — — — W — W — — W — — — — — W — — —
v v v
j j
WS15PE 5599095 5599096 5599098 5599099 6569497 5599100 5599101 5599102 5599103 5599104 5599105 5599107 5599108 5599109 6569498 5599111 5599112 5599114 5599115 5599116 5599118 5599120
NOTE: S S = Shank Style ® W = Weldon End Mill Tolerances D1 ≤3 > 3–6 > 6–10 > 10–18 > 18–30
widia.com
tolerance e8 -0,014/-0,028 -0,020/-0,038 -0,025/-0,047 -0,032/-0,059 -0,040/-0,073
D ≤3 > 3–6 > 6–10 > 10–18 > 18–30
tolerance h6 +/0/0,006 0/0,008 0/0,009 0/0,011 0/0,013
69
widia.com
VariMill
™
High-Performance Solid Carbide End Mills • VariMill
VariMill II™ • Series 57N8 • Metric
v
first choice
j
alternate choice P M K N S H
catalogue number 57N806002MT 57N806022MT 57N8060R2MTG 57N808003MT 57N808023MT 57N8080R3MTG 57N8080R3MTK 57N810004MT 57N810024MT 57N810034MT 57N810054MT 57N8100R4MTG 57N8100R4MTK 57N812025MT 57N812035MT 57N812055MT 57N8120R5MTK 57N8120R5MTN 57N8120R5MTP 57N816006MT 57N816026MT 57N816026MW 57N816036MT 57N816076MT
widia.com
D1 6,0 6,0 6,0 8,0 8,0 8,0 8,0 10,0 10,0 10,0 10,0 10,0 10,0 12,0 12,0 12,0 12,0 12,0 12,0 16,0 16,0 16,0 16,0 16,0
D 6 6 6 8 8 8 8 10 10 10 10 10 10 12 12 12 12 12 12 16 16 16 16 16
D3 5,60 5,60 5,64 7,50 7,50 7,52 7,52 9,40 9,40 9,40 9,40 9,40 9,40 11,28 11,28 11,28 11,28 11,28 11,28 15,05 15,05 15,05 15,05 15,05
length of cut Ap1 max 13,00 13,00 13,00 19,00 19,00 19,00 19,00 22,00 22,00 22,00 22,00 22,00 22,00 26,00 26,00 26,00 26,00 26,00 26,00 32,00 32,00 32,00 32,00 32,00
70
L3 18,00 18,00 18,00 24,00 24,00 24,00 24,00 30,00 30,00 30,00 30,00 30,00 30,00 36,00 36,00 36,00 36,00 36,00 36,00 48,00 48,00 48,00 48,00 48,00
length L 63 63 63 76 76 76 76 76 76 76 76 76 76 83 83 83 83 83 83 100 100 100 100 100
Re — 0,50 0,75 — 0,50 0,75 1,50 — 0,50 1,00 2,00 0,75 1,50 0,50 1,00 2,00 1,50 2,50 3,00 — 0,50 0,50 1,00 3,00
SS — — — — — — — — — — — — — — — — — — — — — W — —
j v v
v j
WS15PE 3524626 3524627 6492821 3524629 3524631 6492822 6492825 3524632 3524643 3524644 3524645 6492823 6492826 3524647 3524648 3524649 6492827 6492829 6492830 3524650 3524651 3562867 3524652 3524654
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Indexable Milling I Solid End Milling I Holemaking I Turning
High-Performance Solid Carbide End Mills • VariMill™
VariMill II™ • Series 57N8 • Metric (continued)
v
first choice
j
alternate choice P M K N S H
catalogue number 57N816076MW 57N8160R6MTQ 57N820027MW 57N8200R7MTJ 57N8200R7MTR 57N8250R8MTP 57N8250R8MTR
D1 16,0 16,0 20,0 20,0 20,0 25,0 25,0
D 16 16 20 20 20 25 25
D3 15,05 15,04 18,80 18,80 18,80 23,50 23,50
length of cut Ap1 max 32,00 32,00 38,00 38,00 38,00 45,00 45,00
L3 48,00 48,00 60,00 60,00 60,00 75,00 75,00
length L 100 100 115 115 115 135 135
Re 3,00 4,00 0,50 1,00 5,00 3,00 5,00
SS W — W — — — —
j v v
v j
WS15PE 3524692 6492832 3524693 6492824 6492833 6492831 6492834
NOTE: S S = Shank Style W = Weldon® End Mill Tolerances D1 ≤3 > 3–6 > 6–10 > 10–18 > 18–30
widia.com
tolerance e8 -0,014/-0,028 -0,020/-0,038 -0,025/-0,047 -0,032/-0,059 -0,040/-0,073
D ≤3 > 3–6 > 6–10 > 10–18 > 18–30
tolerance h6 +/0/0,006 0/0,008 0/0,009 0/0,011 0/0,013
71
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VariMill
™
High-Performance Solid Carbide End Mills • VariMill
Application Data • VariMill I™ • Series 4777 • Metric
Side Milling (A) and Slotting (B) A Material Group 0 1 2 P 3 4 5 6 1 M 2 3 1 K 2 3 1 2 S 3 4 H 1
ap 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D
B ae 0,5 x D 0,5 x D 0,5 x D 0,5 x D 0,5 x D 0,5 x D 0,5 x D 0,5 x D 0,5 x D 0,5 x D 0,5 x D 0,5 x D 0,5 x D 0,3 x D 0,3 x D 0,5 x D 0,5 x D 0,5 x D
Recommended feed per tooth (fz = mm/th) for side milling (A). For slotting (B), reduce fz by 20%.
WP15PE
ap 1xD 1xD 1xD 1xD 0,75 x D 1xD 0,75 x D 1xD 1xD 1xD 1xD 1xD 1xD 0,3 x D 0,3 x D 1xD 1xD 0,75 x D
Cutting Speed — vc m/min min max 150 – 200 150 – 200 140 – 190 120 – 160 90 – 150 60 – 100 50 – 75 90 – 115 60 – 80 60 – 70 120 – 150 110 – 140 110 – 130 50 – 90 25 – 40 60 – 80 50 – 60 80 – 140
D1 — Diameter mm fz fz fz fz fz fz fz fz fz fz fz fz fz fz fz fz fz fz
4,0 0,028 0,028 0,028 0,023 0,021 0,019 0,016 0,023 0,019 0,016 0,028 0,023 0,019 0,023 0,013 0,019 0,016 0,021
5,0 0,036 0,036 0,036 0,030 0,027 0,024 0,020 0,030 0,024 0,020 0,036 0,030 0,024 0,030 0,016 0,024 0,021 0,027
6,0 0,044 0,044 0,044 0,036 0,033 0,029 0,025 0,036 0,029 0,025 0,044 0,036 0,029 0,036 0,019 0,029 0,026 0,033
8,0 0,060 0,060 0,060 0,050 0,045 0,040 0,034 0,050 0,040 0,034 0,060 0,050 0,040 0,050 0,026 0,040 0,037 0,045
10,0 0,072 0,072 0,072 0,061 0,054 0,048 0,040 0,061 0,048 0,040 0,072 0,061 0,048 0,061 0,032 0,048 0,045 0,054
12,0 0,083 0,083 0,083 0,070 0,062 0,056 0,047 0,070 0,056 0,047 0,083 0,070 0,056 0,070 0,037 0,056 0,052 0,062
14,0 0,092 0,092 0,092 0,079 0,070 0,063 0,052 0,079 0,063 0,052 0,092 0,079 0,063 0,079 0,042 0,063 0,058 0,070
16,0 0,101 0,101 0,101 0,087 0,077 0,070 0,057 0,087 0,070 0,057 0,101 0,087 0,070 0,087 0,046 0,070 0,064 0,077
18,0 0,108 0,108 0,108 0,095 0,083 0,076 0,061 0,095 0,076 0,061 0,108 0,095 0,076 0,095 0,050 0,076 0,069 0,083
20,0 0,114 0,114 0,114 0,101 0,088 0,081 0,065 0,101 0,081 0,065 0,114 0,101 0,081 0,101 0,054 0,081 0,074 0,088
25,0 0,124 0,124 0,124 0,114 0,098 0,091 0,071 0,114 0,091 0,071 0,124 0,114 0,091 0,114 0,061 0,091 0,084 0,098
NOTE: L ower value of cutting speed is used for high stock removal applications or for higher hardness (machinability) within group. Higher value of cutting speed is used for finishing applications or for lower hardness (machinability) within group. Above parameters are based on ideal conditions. For smaller taper machining centres, please adjust parameters accordingly on >12mm diameters.
Application Data • VariMill I • Series 47N7 • WP15PE • Metric
Side Milling (A) and Slotting (B) Material Group 1 2 3 P 4 5 6 1 M 2 3 1 K 2 3 1 2 S 3 4 H 1
A ap 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D
B ae 0,5 x D 0,5 x D 0,5 x D 0,5 x D 0,5 x D 0,5 x D 0,5 x D 0,5 x D 0,5 x D 0,5 x D 0,5 x D 0,5 x D 0,3 x D 0,3 x D 0,5 x D 0,5 x D 0,5 x D
Recommended feed per tooth (fz = mm/th) for side milling (A). For slotting (B), reduce fz by 20%.
WP15PE
ap 1xD 1xD 1xD 0,75 x D 1xD 0,75 x D 1xD 1xD 1xD 1xD 1xD 1xD 0,3 x D 0,3 x D 1xD 1xD 0,75 x D
Cutting Speed — vc m/min min – max 150 – 200 140 – 190 120 – 160 90 – 150 60 – 100 50 – 75 90 – 115 60 – 80 60 – 70 120 – 150 110 – 130 100 – 130 50 – 90 25 – 40 60 – 80 50 – 60 80 – 140
D1 — Diameter mm fz fz fz fz fz fz fz fz fz fz fz fz fz fz fz fz fz
4,0 0,028 0,028 0,023 0,021 0,019 0,016 0,023 0,019 0,016 0,028 0,023 0,019 0,023 0,013 0,019 0,016 0,021
6,0 0,044 0,044 0,036 0,033 0,029 0,025 0,036 0,029 0,025 0,044 0,036 0,029 0,036 0,019 0,029 0,026 0,033
8,0 0,060 0,060 0,050 0,045 0,040 0,034 0,050 0,040 0,034 0,060 0,050 0,040 0,050 0,026 0,040 0,037 0,045
10,0 0,072 0,072 0,061 0,054 0,048 0,040 0,061 0,048 0,040 0,072 0,061 0,048 0,061 0,032 0,048 0,045 0,054
12,0 0,083 0,083 0,070 0,062 0,056 0,047 0,070 0,056 0,047 0,083 0,070 0,056 0,070 0,037 0,056 0,052 0,062
16,0 0,101 0,101 0,087 0,077 0,070 0,057 0,087 0,070 0,057 0,101 0,087 0,070 0,087 0,046 0,070 0,064 0,077
20,0 0,114 0,114 0,101 0,088 0,081 0,065 0,101 0,081 0,065 0,114 0,101 0,081 0,101 0,054 0,081 0,074 0,088
NOTE: L ower value of cutting speed is used for high stock removal applications or for higher hardness (machinability) within group. Higher value of cutting speed is used for finishing applications or for lower hardness (machinability) within group. Above parameters are based on ideal conditions. For smaller taper machining centres, please adjust parameters accordingly on >12mm diameters.
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Indexable Milling I Solid End Milling I Holemaking I Turning
High-Performance Solid Carbide End Mills • VariMill™
Application Data • VariMill I™ • Series 47N7 • TIALN-LT • Metric
Side Milling (A) and Slotting (B) Material Group 1 2 3 P 4 5 6 1 M 2 3 1 K 2 3 1 2 S 3 4 H 1
A ap 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D
B ae 0,5 x D 0,5 x D 0,5 x D 0,5 x D 0,5 x D 0,5 x D 0,5 x D 0,5 x D 0,5 x D 0,5 x D 0,5 x D 0,5 x D 0,3 x D 0,3 x D 0,5 x D 0,5 x D 0,5 x D
Recommended feed per tooth (fz = mm/th) for side milling (A). For slotting (B), reduce fz by 20%.
TiAlN
ap 1xD 1xD 1xD 0,75 x D 1xD 0,75 x D 1xD 1xD 1xD 1xD 1xD 1xD 0,3 x D 0,3 x D 1xD 1xD 0,75 x D
Cutting Speed — vc m/min min max 150 – 200 140 – 190 120 – 160 90 – 150 60 – 100 50 – 75 90 – 115 60 – 80 60 – 70 120 – 150 110 – 130 100 – 130 50 – 90 25 – 40 60 – 80 50 – 60 80 – 140
D1 — Diameter mm fz fz fz fz fz fz fz fz fz fz fz fz fz fz fz fz fz
4,0 0,028 0,028 0,023 0,021 0,019 0,016 0,023 0,019 0,016 0,028 0,023 0,019 0,023 0,013 0,019 0,016 0,021
6,0 0,044 0,044 0,036 0,033 0,029 0,025 0,036 0,029 0,025 0,044 0,036 0,029 0,036 0,019 0,029 0,026 0,033
8,0 0,060 0,060 0,050 0,045 0,040 0,034 0,050 0,040 0,034 0,060 0,050 0,040 0,050 0,026 0,040 0,037 0,045
10,0 0,072 0,072 0,061 0,054 0,048 0,040 0,061 0,048 0,040 0,072 0,061 0,048 0,061 0,032 0,048 0,045 0,054
12,0 0,083 0,083 0,070 0,062 0,056 0,047 0,070 0,056 0,047 0,083 0,070 0,056 0,070 0,037 0,056 0,052 0,062
16,0 0,101 0,101 0,087 0,077 0,070 0,057 0,087 0,070 0,057 0,101 0,087 0,070 0,087 0,046 0,070 0,064 0,077
20,0 0,114 0,114 0,101 0,088 0,081 0,065 0,101 0,081 0,065 0,114 0,101 0,081 0,101 0,054 0,081 0,074 0,088
NOTE: L ower value of cutting speed is used for high stock removal applications or for higher hardness (machinability) within group. Higher value of cutting speed is used for finishing applications or for lower hardness (machinability) within group. Above parameters are based on ideal conditions. For smaller taper machining centres, please adjust parameters accordingly on >12mm diameters.
Application Data • VariMill II™ • Series 5777 • Metric
Side Milling (A) and Slotting (B) Material Group 1 2 3 P 4 5 6 1 M 2 3 1 K 2 3 1 2 S 3 4 H 1
A ap 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D
B ae 0,5 x D 0,5 x D 0,5 x D 0,5 x D 0,5 x D 0,5 x D 0,5 x D 0,5 x D 0,5 x D 0,5 x D 0,5 x D 0,5 x D 0,3 x D 0,3 x D 0,5 x D 0,5 x D 0,5 x D
Recommended feed per tooth (fz = mm/th) for side milling (A). For slotting (B), reduce fz by 20%.
WP15PE
ap 1xD 1xD 1xD 0,75 x D 1xD 0,75 x D 1xD 1xD 1xD 1xD 1xD 1xD 0,3 x D 0,3 x D 1xD 1xD 0,75 x D
Cutting Speed — vc m/min min max 150 – 200 140 – 190 120 – 160 90 – 150 60 – 100 50 – 75 90 – 115 60 – 80 60 – 70 120 – 150 110 – 130 100 – 130 50 – 90 25 – 40 60 – 80 50 – 60 80 – 140
D1 — Diameter mm fz fz fz fz fz fz fz fz fz fz fz fz fz fz fz fz fz
4,0 0,028 0,028 0,023 0,021 0,019 0,016 0,023 0,019 0,016 0,028 0,023 0,019 0,023 0,013 0,019 0,016 0,021
6,0 0,044 0,044 0,036 0,033 0,029 0,025 0,036 0,029 0,025 0,044 0,036 0,029 0,036 0,019 0,029 0,026 0,033
8,0 0,060 0,060 0,050 0,045 0,040 0,034 0,050 0,040 0,034 0,060 0,050 0,040 0,050 0,026 0,040 0,037 0,045
10,0 0,072 0,072 0,061 0,054 0,048 0,040 0,061 0,048 0,040 0,072 0,061 0,048 0,061 0,032 0,048 0,045 0,054
12,0 0,083 0,083 0,070 0,062 0,056 0,047 0,070 0,056 0,047 0,083 0,070 0,056 0,070 0,037 0,056 0,052 0,062
16,0 0,101 0,101 0,087 0,077 0,070 0,057 0,087 0,070 0,057 0,101 0,087 0,070 0,087 0,046 0,070 0,064 0,077
20,0 0,114 0,114 0,101 0,088 0,081 0,065 0,101 0,081 0,065 0,114 0,101 0,081 0,101 0,054 0,081 0,074 0,088
25,0 0,124 0,124 0,114 0,098 0,091 0,071 0,114 0,091 0,071 0,124 0,114 0,091 0,114 0,061 0,091 0,084 0,098
NOTE: L ower value of cutting speed is used for high-stock removal applications or for higher hardness (machinability) within group. Higher value of cutting speed is used for finishing applications or for lower hardness (machinability) within group. Above parameters are based on ideal conditions. For smaller taper machining centers, please adjust parameters accordingly on > 12mm diameters.
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VariMill
™
High-Performance Solid Carbide End Mills • VariMill
Application Data • VariMill II™ • Series 577C • Metric
Side Milling (A) and Slotting (B) Material Group 0 1 2 P 3 4 5 1 M 2 3 1 K 2 3 1 2 S 3 4 1 H 2
A ap 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D
B ae 0,5 x D 0,5 x D 0,5 x D 0,5 x D 0,5 x D 0,5 x D 0,5 x D 0,5 x D 0,5 x D 0,5 x D 0,5 x D 0,5 x D 0,3 x D 0,3 x D 0,3 x D 0,5 x D 0,5 x D 0,2 x D
Recommended feed per tooth (fz = mm/th) for side milling (A). For slotting (B), reduce fz by 20%.
WP15PE
ap 1xD 1xD 1xD 1xD 0,75 x D 1xD 1xD 1xD 1xD 1xD 1xD 1xD 0,3 x D 0,3 x D 1xD 1xD 0,75 x D 0,5 x D
Cutting Speed — vc m/min min max 150 – 200 150 – 200 140 – 190 120 – 160 90 – 150 60 – 100 90 – 115 60 – 80 60 – 70 120 – 150 110 – 140 110 – 130 50 – 90 25 – 40 60 – 80 50 – 60 80 – 140 70 – 120
D1 — Diameter mm fz fz fz fz fz fz fz fz fz fz fz fz fz fz fz fz fz fz
6,0 0,044 0,044 0,044 0,036 0,033 0,029 0,036 0,029 0,025 0,044 0,036 0,029 0,036 0,019 0,029 0,026 0,033 0,025
8,0 0,060 0,060 0,060 0,050 0,045 0,040 0,050 0,040 0,034 0,060 0,050 0,040 0,050 0,026 0,040 0,037 0,045 0,034
10,0 0,072 0,072 0,072 0,061 0,054 0,048 0,061 0,048 0,040 0,072 0,061 0,048 0,061 0,032 0,048 0,045 0,054 0,040
12,0 0,083 0,083 0,083 0,070 0,062 0,056 0,070 0,056 0,047 0,083 0,070 0,056 0,070 0,037 0,056 0,052 0,062 0,047
14,0 0,092 0,092 0,092 0,079 0,070 0,063 0,079 0,063 0,052 0,092 0,079 0,063 0,079 0,042 0,063 0,058 0,070 0,052
16,0 0,101 0,101 0,101 0,087 0,077 0,070 0,087 0,070 0,057 0,101 0,087 0,070 0,087 0,046 0,070 0,064 0,077 0,057
18,0 0,108 0,108 0,108 0,095 0,083 0,076 0,095 0,076 0,061 0,108 0,095 0,076 0,095 0,050 0,076 0,069 0,083 0,061
20,0 0,114 0,114 0,114 0,101 0,088 0,081 0,101 0,081 0,065 0,114 0,101 0,081 0,101 0,054 0,081 0,074 0,088 0,065
25,0 0,124 0,124 0,124 0,114 0,098 0,091 0,114 0,091 0,071 0,124 0,114 0,091 0,114 0,061 0,091 0,084 0,098 0,071
Application Data • VariMill II • Series 57NC • Metric
Side Milling (A) and Slotting (B) Material Group 5 P 6 1 M 2 3 1 K 2 3 1 2 S 3 4 1 H 2
A ap 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D
B ae 0,5 x D 0,5 x D 0,5 x D 0,5 x D 0,5 x D 0,5 x D 0,5 x D 0,5 x D 0,3 x D 0,3 x D 0,5 x D 0,5 x D 0,5 x D 0,2 x D
Recommended feed per tooth (fz = mm/th) for side milling (A). For slotting (B), reduce fz by 20%.
WS15PE
ap 1xD 0,75 x D 1xD 1xD 1xD 1xD 1xD 1xD 0,3 x D 0,3 x D 1xD 1xD 0,75 x D 0,5 x D
Cutting Speed — vc m/min min max 60 – 100 50 – 75 90 – 115 60 – 80 60 – 70 120 – 150 110 – 140 110 – 130 50 – 90 25 – 40 60 – 80 50 – 60 80 – 140 70 – 120
D1 — Diameter mm fz fz fz fz fz fz fz fz fz fz fz fz fz fz
6,0 0,029 0,025 0,036 0,029 0,025 0,044 0,036 0,029 0,036 0,019 0,029 0,026 0,033 0,025
8,0 0,040 0,034 0,050 0,040 0,034 0,060 0,050 0,040 0,050 0,026 0,040 0,037 0,045 0,034
10,0 0,048 0,040 0,061 0,048 0,040 0,072 0,061 0,048 0,061 0,032 0,048 0,045 0,054 0,040
12,0 0,056 0,047 0,070 0,056 0,047 0,083 0,070 0,056 0,070 0,037 0,056 0,052 0,062 0,047
14,0 0,063 0,052 0,079 0,063 0,052 0,092 0,079 0,063 0,079 0,042 0,063 0,058 0,070 0,052
16,0 0,070 0,057 0,087 0,070 0,057 0,101 0,087 0,070 0,087 0,046 0,070 0,064 0,077 0,057
18,0 0,076 0,061 0,095 0,076 0,061 0,108 0,095 0,076 0,095 0,050 0,076 0,069 0,083 0,061
20,0 0,081 0,065 0,101 0,081 0,065 0,114 0,101 0,081 0,101 0,054 0,081 0,074 0,088 0,065
25,0 0,091 0,071 0,114 0,091 0,071 0,124 0,114 0,091 0,114 0,061 0,091 0,084 0,098 0,071
NOTE: Lower value of cutting speed is used for high stock removal applications or for higher hardness (machinability) within group. Higher value of cutting speed is used for finishing applications or for lower hardness (machinability) within group. Above parameters are based on ideal conditions. For smaller taper machining centres, please adjust parameters accordingly on >12mm diameters.
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Indexable Milling I Solid End Milling I Holemaking I Turning
High-Performance Solid Carbide End Mills • VariMill™
Application Data • VariMill II™ • Series 57N8 • Metric
Side Milling (A) and Slotting (B) A Material Group 1 2 3 P 4 5 6 1 M 2 3 1 K 2 3 1 2 S 3 4 H 1
ap 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D 1,5 x D
ae 0,5 x D 0,5 x D 0,5 x D 0,5 x D 0,5 x D 0,5 x D 0,5 x D 0,5 x D 0,5 x D 0,5 x D 0,5 x D 0,5 x D 0,3 x D 0,3 x D 0,5 x D 0,5 x D 0,5 x D
Recommended feed per tooth (fz = mm/th) for side milling (A). For slotting (B), reduce fz by 20%. D1 — Diameter
WS15PE B ap 1xD 1xD 1xD 0,75 x D 1xD 0,75 x D 1xD 1xD 1xD 1xD 1xD 1xD 0,3 x D 0,3 x D 1xD 1xD 0,75 x D
Cutting Speed — vc m/min min max 150 – 200 140 – 190 120 – 160 90 – 150 60 – 100 50 – 75 90 – 115 60 – 80 60 – 70 120 – 150 110 – 130 100 – 130 50 – 90 25 – 40 60 – 80 50 – 60 80 – 140
mm fz fz fz fz fz fz fz fz fz fz fz fz fz fz fz fz fz
6,0 0,044 0,044 0,036 0,033 0,029 0,025 0,036 0,029 0,025 0,044 0,036 0,029 0,036 0,019 0,029 0,026 0,033
8,0 0,060 0,060 0,050 0,045 0,040 0,034 0,050 0,040 0,034 0,060 0,050 0,040 0,050 0,026 0,040 0,037 0,045
10,0 0,072 0,072 0,061 0,054 0,048 0,040 0,061 0,048 0,040 0,072 0,061 0,048 0,061 0,032 0,048 0,045 0,054
12,0 0,083 0,083 0,070 0,062 0,056 0,047 0,007 0,056 0,047 0,083 0,070 0,056 0,070 0,037 0,056 0,052 0,062
16,0 0,101 0,101 0,087 0,077 0,070 0,057 0,087 0,070 0,057 0,101 0,087 0,070 0,087 0,046 0,070 0,064 0,077
20,0 0,114 0,114 0,101 0,088 0,081 0,065 0,101 0,081 0,065 0,114 0,101 0,081 0,101 0,054 0,081 0,074 0,088
25,0 0,124 0,124 0,114 0,098 0,091 0,071 0,114 0,091 0,071 0,124 0,114 0,091 0,114 0,061 0,091 0,084 0,098
NOTE: L ower value of cutting speed is used for high-stock removal applications or for higher hardness (machinability) within group. Higher value of cutting speed is used for finishing applications or for lower hardness (machinability) within group. Above parameters are based on ideal conditions. For smaller taper machining centers, please adjust parameters accordingly on diameters >12mm diameters.
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70NS
V I C TO R Y ™ X- F E E D ™
PRO D U C T I V I T Y I M PROV E D I N H IG H -F E E D M I L L I N G O F S TA I N L E S S S T E E L A N D T I TA N I U M M AT E R I A L S
70NS Series Designed for high feed rates. 6 flutes and 3 x D diameter neck reach. Designed for circular plunging and ramping, 3D machining, face milling, and pocketing applications. Stainless steel and high-temp alloys. Improved tool life due to reduced radial forces.
Larger radial engagement vs. standard ball nose end mills.
5–10% Radial engagement
55% Radial engagement
widia.com
X-Feed
™
High-Performance Solid Carbide End Mills • High Feed
Series 70NS • Stainless Steel/High-Temp • Metric
v
first choice
j
alternate choice P M K N S H
catalogue number 70NS06002 70NS08003 70NS10004 70NS12005 70NS16006 70NS20007 70NS25008
D1 6,0 8,0 10,0 12,0 16,0 20,0 25,0
D 6 8 10 12 16 20 25
D3 5,50 7,50 9,00 11,00 15,00 19,00 23,50
L3 17,75 23,75 29,50 35,50 47,50 59,50 74,25
length L 63 76 89 100 110 125 150
Re 0,38 0,50 0,63 0,75 1,00 1,25 1,56
Rt 0,67 0,89 1,12 1,34 1,79 2,23 2,90
v
v
AlTiN-MT 6441882 6441883 6441884 6441885 6441886 6441887 6441888
NOTE: Y RC = distance from centre line to the crown of the R radius. RCN = distance from centre line to the start of the cutting edge. This dimension can also help determine the minimum circle size when helical ramping. R = the head radius size. Re = the shoulder radius or radius at the corner of the cutter. End Mill Tolerances D1 ≤3 > 3–6 > 6–10 > 10–18 > 18–30
widia.com
tolerance e8 -0,014/-0,028 -0,020/-0,038 -0,025/-0,047 -0,032/-0,059 -0,040/-0,073
D ≤3 > 3–6 > 6–10 > 10–18 > 18–30
tolerance h6 +/0/0,006 0/0,008 0/0,009 0/0,011 0/0,013
78
widia.com
Indexable Milling I Solid End Milling I Holemaking I Turning
High-Performance Solid Carbide End Mills • High Feed
Programming Data 70NS Metric Ramping Guide for Circular and Linear Interpolation Geometrical Parameters
diameter
Ap1 max
Rfm
Rt
[mm] 6 8 10 12 16 20 25
[mm] 0,32 0,42 0,53 0,63 0,84 1,05 1,25
[mm] 6 8 10 12 16 20 25
[mm] 0,67 0,89 1,12 1,34 1,79 2,23 2,90
Rc
Xfm
Yfm
[mm] [mm] [mm] 0,375 0,338 0,75 0,500 0,450 1,00 0,625 0,562 1,25 0,750 0,674 1,50 1,000 0,915 2,00 1,250 1,124 2,50 1,5625 1,405 3,1250 Recommended Feed
YD
Number
[mm] 1,26 1,68 2,10 2,52 3,36 4,20 5,25
flutes 6 6 6 6 6 6 6
Circular Interpolation
Linear Interpolation
Allowed Range of Hole Diameter
Calculated Length (mm) per Ramp Angle
Smallest 8,52 11,36 14,2 17,04 22,72 28,4 35,5
Ramp Angle (degree)
Largest 12 16 20 24 32 40 50
1 18,12 24,16 30,20 36,24 48,31 60,39 70,61 30%
2 9,06 12,08 15,09 18,11 24,15 30,19 35,80 30%
3 6,03 8,05 10,06 12,07 16,09 20,11 23,85 30%
4 4,52 6,03 7,54 9,05 12,06 15,08 17,88 30%
5 3,61 4,82 6,02 7,23 9,64 12,05 14,29 10%
Application Data • Series 70NS • Stainless Steel/High-Temp • Metric
Profile Milling Material Group 1 2 M 3 1 2 S 3 4
A ap 0,05 x D 0,05 x D 0,05 x D 0,05 x D 0,05 x D 0,05 x D 0,05 x D
ae 0,55 x D 0,55 x D 0,55 x D 0,55 x D 0,55 x D 0,55 x D 0,55 x D
AlTiN-MT Cutting Speed — Vc m/min min max 90 – 115 60 – 80 60 – 70 50 – 90 50 – 80 25 – 40 50 – 60
Recommended Feed Per Tooth (fz = mm/th) for 3D milling/profiling (A) D1 — Diameter mm fz fz fz fz fz fz fz
6,0 0,300 0,240 0,240 0,270 0,240 0,180 0,210
8,0 0,400 0,320 0,320 0,360 0,320 0,240 0,280
10,0 0,500 0,400 0,400 0,450 0,400 0,300 0,350
12,0 0,540 0,480 0,480 0,500 0,480 0,350 0,420
16,0 0,720 0,640 0,640 0,650 0,600 0,430 0,560
20,0 0,900 0,800 0,800 0,800 0,700 0,500 0,700
25,0 1,125 1,000 1,000 1,000 0,900 0,600 0,875
NOTE: L ower value of cutting speed is used for high stock removal applications or for higher hardness (machinability) within group. Higher value of cutting speed is used for finishing applications or for lower hardness (machinability) within group. Above parameters are based on ideal conditions. For smaller taper machining centres, please adjust parameters accordingly on diameters greater than 12mm.
widia.com
79
widia.com
4U50 & 4U80 A E RO S PAC E RO U G H I N G
4U50 Shallow pitch rougher. 4–6 flutes with variable spacing. Short length of cut and 3 x D diameter neck length. Stainless steel and high-temp alloys. Centre cutting.
NEW! 4U80 Shallow pitch rougher. 4–6 flutes with variable spacing. Regular length of cut. Stainless steel and high-temp alloys. Centre cutting.
NEW!
New Weldon® shank
widia.com
High-Performance Roughers High-Performance Solid Carbide End Mills • Roughing
Series 4U50 • Metric
v
first choice
j
alternate choice P M K N S H
catalogue number 4U50M060R2TC 4U50M080R3TC 4U50M100R4TE 4U50M120R5TE 4U50M160R6TE 4U50M200R7TG 4U50M250R8TG
D1 6,0 8,0 10,0 12,0 16,0 20,0 25,0
D 6 8 10 12 16 20 25
D3 5,64 7,52 9,40 11,28 15,04 18,80 23,50
length of cut Ap1 max 6,00 8,00 10,00 12,00 16,00 20,00 25,00
L3 18,00 24,00 30,00 36,00 48,00 60,00 75,00
length L 57 63 72 83 92 104 121
Re 0,30 0,30 0,50 0,50 0,50 1,00 1,00
ZU 4 4 4 4 6 6 6
v
v
WS15PE 6431403 6431404 6431405 6431406 6431407 6431408 6431409
End Mill Tolerances D1 ≤3 > 3–6 > 6–10 > 10–18 > 18–30
widia.com
tolerance d11 -0,020/-0,080 -0,030/-0,105 -0,040/-0,130 -0,050/-0,160 -0,065/-0,195
D ≤3 > 3–6 > 6–10 > 10–18 > 18–30
tolerance h6 +/0/-0,006 0/-0,008 0/-0,009 0/-0,011 0/-0,013
82
widia.com
Indexable Milling I Solid End Milling I Holemaking I Turning
High-Performance Solid Carbide End Mills • Roughing
Application Data • Series 4U50 • Metric
Side Milling (A) and Slotting (B) Material Group 1 2 M 3 1 2 S 3 4
A ap 0,8 x D 0,8 x D 0,8 x D 0,8 x D 0,8 x D 0,8 x D 0,8 x D
B ae 0,5 x D 0,4 x D 0,4 x D 0,4 x D 0,25 x D 0,4 x D 0,3 x D
Recommended feed per tooth (fz = mm/th) for side milling (A). For slotting (B), reduce fz by 20%.
WS15PE
ap 0,75 x D 0,75 x D 0,75 x D 0,75 x D 0,3 x D 0,75 x D 0,3 x D
Cutting Speed — Vc m/min min max mm 90 – 115 fz 60 – 80 fz 60 – 70 fz 50 – 90 fz 25 – 40 fz 60 – 80 fz 50 – 60 fz
D1 — Diameter 6,0 0,036 0,029 0,025 0,036 0,019 0,029 0,026
8,0 0,050 0,040 0,034 0,050 0,026 0,040 0,037
10,0 0,061 0,048 0,040 0,061 0,032 0,048 0,045
12,0 0,070 0,056 0,047 0,070 0,037 0,056 0,052
14,0 0,079 0,063 0,052 0,079 0,042 0,063 0,058
16,0 0,087 0,070 0,057 0,087 0,046 0,070 0,064
18,0 0,095 0,076 0,061 0,095 0,050 0,076 0,069
20,0 0,101 0,081 0,065 0,101 0,054 0,081 0,074
25,0 0,114 0,091 0,071 0,114 0,061 0,091 0,084
NOTE: L ower value of cutting speed is used for high stock removal applications or for higher hardness (machinability) within group. Higher value of cutting speed is used for finishing applications or for lower hardness (machinability) within group. Above parameters are based on ideal conditions. For smaller taper machining centres, please adjust parameters accordingly on diameters greater than 12mm.
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83
widia.com
High-Performance Roughers High-Performance Solid Carbide End Mills • Roughing
Series 4U80 • Metric
P M K N S H
catalogue number 4U80M060R2TC 4U80M060R2WC 4U80M080R3TC 4U80M080R3WC 4U80M100R4TE 4U80M100R4WE 4U80M120R5TE 4U80M120R5WE 4U80M160R6TE 4U80M160R6WE 4U80M200R7TG 4U80M250R8TG
D1 6,0 6,0 8,0 8,0 10,0 10,0 12,0 12,0 16,0 16,0 20,0 25,0
D 6 6 8 8 10 10 12 12 16 16 20 25
length of cut Ap1 max 13,00 13,00 16,00 16,00 22,00 22,00 26,00 26,00 32,00 32,00 38,00 45,00
length L 57 57 63 63 72 72 83 83 92 92 104 121
Re 0,30 0,30 0,30 0,30 0,50 0,50 0,50 0,50 0,50 0,50 1,00 1,00
ZU 4 4 4 4 4 4 4 4 6 6 6 6
SS — W — W — W — W — W — —
v
first choice
j
alternate choice
v
v
v
v
WS15PE 6431246 – 6431247 – 6431248 – 6431249 – 6431250 – 6431401 6431402
AlTiN-MW – 6652714 – 6652715 – 6652716 – 6652717 – 6652718 – –
NOTE: S S = Shank Style W = Weldon® End Mill Tolerances D1 ≤3 > 3–6 > 6–10 > 10–18 > 18–30
widia.com
tolerance d11 -0,020/-0,080 -0,030/-0,105 -0,040/-0,130 -0,050/-0,160 -0,065/-0,195
D ≤3 > 3–6 > 6–10 > 10–18 > 18–30
tolerance h6 +/0/-0,006 0/-0,008 0/-0,009 0/-0,011 0/-0,013
84
widia.com
Indexable Milling I Solid End Milling I Holemaking I Turning
High-Performance Solid Carbide End Mills • Roughing
Application Data • Series 4U80 • Metric
Side Milling (A) and Slotting (B) Material Group 1 2 M 3 1 2 S 3 4
A ap 1xD 1xD 1xD 1xD 1xD 1xD 1xD
B ae 0,5 x D 0,5 x D 0,5 x D 0,3 x D 0,3 x D 0,4 x D 0,4 x D
Recommended feed per tooth (fz = mm/th) for side milling (A). For slotting (B), reduce fz by 20%.
WS15PE/ALTIN-MW
ap 0,75 x D 0,75 x D 0,75 x D 0,75 x D 0,3 x D 0,75 x D 0,75 x D
Cutting Speed — Vc m/min min max 90 – 115 60 – 80 60 – 70 50 – 90 25 – 40 60 – 80 50 – 60
D1 — Diameter mm fz fz fz fz fz fz fz
6,0 0,036 0,029 0,025 0,036 0,019 0,029 0,026
8,0 0,050 0,040 0,034 0,050 0,026 0,040 0,037
10,0 0,061 0,048 0,040 0,061 0,032 0,048 0,045
12,0 0,070 0,056 0,047 0,070 0,037 0,056 0,052
14,0 0,079 0,063 0,052 0,079 0,042 0,063 0,058
16,0 0,087 0,070 0,057 0,087 0,046 0,070 0,064
18,0 0,095 0,076 0,061 0,095 0,050 0,076 0,069
20,0 0,101 0,081 0,065 0,101 0,054 0,081 0,074
25,0 0,114 0,091 0,071 0,114 0,061 0,091 0,084
NOTE: L ower value of cutting speed is used for high stock removal applications or for higher hardness (machinability) within group. Higher value of cutting speed is used for finishing applications or for lower hardness (machinability) within group. Above parameters are based on ideal conditions. For smaller taper machining centres, please adjust parameters accordingly on diameters greater than 12mm.
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85
widia.com
49N9
L I N E E X PA N S I O N
A L U M I N I U M RO U G H I N G
NEW! 49N9 Series 3-Flute, 40 degree helix. Coarse cord style roughing profile. Protective chamfer configuration. Extended neck for long-reach applications. Centre cutting. Chamfered pitch.
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High-Performance Solid Carbide End Mills High-Performance Solid Carbide End Mills • Aluminium
Series 49N9 • Metric
v
first choice
j
alternate choice P M K N S H
catalogue number 49N906002.. 49N90601R2BT 49N908003.. 49N90801R3BT 49N910004.. 49N91001R4ET 49N912005.. 49N91201R5ET 49N916006.. 49N91601R6JT 49N920007.. 49N92001R7JT
D1 6,0 6,0 8,0 8,0 10,0 10,0 12,0 12,0 16,0 16,0 20,0 20,0
D 6 6 8 8 10 10 12 12 16 16 20 20
length of cut Ap1 max 8,00 13,00 10,00 16,00 12,00 22,00 15,00 26,00 20,00 32,00 24,00 38,00
D3 5,00 5,00 7,00 7,00 9,00 9,00 11,00 11,00 14,80 14,80 18,70 18,70
L3 18,00 18,00 24,00 24,00 30,00 30,00 36,00 36,00 48,00 48,00 60,00 60,00
length L 57 57 63 63 72 72 83 83 92 92 104 104
Re 0,25 0,25 0,25 0,25 0,50 0,50 0,50 0,50 1,00 1,00 1,00 1,00
v
UNCOATED 2510324 6590507 2510325 6590508 2510326 6590509 2510327 6590510 2510328 6590521 2510329 6590522
End Mill Tolerances D1 ≤3 > 3–6 > 6–10 > 10–18 > 18–30
widia.com
tolerance e8 -0,014/-0,028 -0,020/-0,038 -0,025/-0,047 -0,032/-0,059 -0,040/-0,073
D ≤3 > 3–6 > 6–10 > 10–18 > 18–30
tolerance h6 +/0/0,006 0/0,008 0/0,009 0/0,011 0/0,013
88
widia.com
Indexable Milling I Solid End Milling I Holemaking I Turning
High-Performance Solid Carbide End Mills • Aluminium
Application Data • Series 49N9 • Metric
Side Milling (A) and Slotting (B) Material Group 1 2 3 N 4 5
A ap 1xD 1xD 1xD 1xD 1xD
B ae 0,5 x D 0,5 x D 0,5 x D 0,5 x D 0,5 x D
Recommended feed per tooth (fz = mm/th) for side milling (A). For slotting (B), reduce fz by 20%.
Uncoated
ap 1xD 1xD 1xD 1xD 1xD
Cutting Speed — vc m/min min max 500 – 2000 500 – 1500 500 – 1500 400 – 750 250 – 1000
D1 — Diameter mm fz fz fz fz fz
6,0 0,072 0,065 0,050 0,058 0,065
8,0 0,096 0,086 0,067 0,077 0,086
10,0 0,120 0,108 0,084 0,096 0,108
12,0 0,144 0,130 0,101 0,115 0,130
16,0 0,192 0,173 0,134 0,154 0,173
18,0 0,216 0,194 0,151 0,173 0,194
20,0 0,240 0,216 0,168 0,192 0,216
NOTE: F or cutting aluminium with high silicon, TiCN coating is recommended. Multiply ap for milling machine spindle with ceramic bearings by 0,5. Above parameters are based on ideal conditions. For smaller taper machining centers, please adjust parameters accordingly on diameters greater than 12mm.
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D503
L I N E E X PA N S I O N
H IG H - PE R F O R M A N C E F I N I S H I N G
NEW! Series D503, D513 3-flute, 45° helix. Centre cutting.
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High-Performance Solid Carbide End Mills High-Performance Solid Carbide End Mills • Finishing
Series D503 D513 • Metric
P M K N S H
catalogue number D50302002RW D503025C2W D50303002RW D503030C2W D51303002RW D513035C2W D50304002RW D503040C2W D51304002RW D50305002RW D51305002RW D50306002RW D503060C2W D51306002RW D503080C3W D50308003RW D51308003RW D503100C4W D51310004RW D503120C5W D51312005RW D51314014RW D51316006RW
D1 2,0 2,5 3,0 3,0 3,0 3,5 4,0 4,0 4,0 5,0 5,0 6,0 6,0 6,0 8,0 8,0 8,0 10,0 10,0 12,0 12,0 14,0 16,0
length of cut Ap1 max 3,00 3,00 4,00 4,00 7,00 7,00 5,00 5,00 8,00 6,00 10,00 7,00 7,00 10,00 9,00 9,00 16,00 11,00 19,00 12,00 22,00 22,00 26,00
D 6 6 6 6 6 6 6 6 6 6 6 6 6 6 8 8 8 10 10 12 12 14 16
length L 50 50 50 50 57 57 54 54 57 54 57 54 54 57 58 58 63 66 72 73 83 83 92
SS W W W W W W W W W W W W W W W W W W W W W W W
v
first choice
j
alternate choice v
v
v
v
v
v
v
v
v
v
TIALN 1661574 6613012 1661578 6613013 1661680 6613014 1661583 6613015 1661684 – 1661688 1661593 6613016 1661692 6613017 1661603 1661701 6613018 1661710 6613019 1661715 – 1661725
TIALN-RW – – – – – – – – – 1661588 – – – – – – – – – – – 1661720 –
NOTE: S S = Shank Style ® W = Weldon End Mill Tolerances D1 ≤3 > 3–6 > 6–10 > 10–18 > 18–30
widia.com
tolerance e8 -0,014/-0,028 -0,020/-0,038 -0,025/-0,047 -0,032/-0,059 -0,040/-0,073
D ≤3 > 3–6 > 6–10 > 10–18 > 18–30
tolerance h6 +/0/-0,006 0/-0,008 0/-0,009 0/-0,011 0/-0,013
92
widia.com
Indexable Milling I Solid End Milling I Holemaking I Turning
High-Performance Solid Carbide End Mills • Finishing
Application Data • Series D503 • Metric
Side Milling (A) and Slotting (B) A Material Group 0 1 2 P 3 4 5 6 1 M 2 3 1 K 2 3 1 2 S 3 4 H 1
ap 0,75 x D 0,75 x D 0,75 x D 0,75 x D 0,75 x D 0,75 x D 0,75 x D 0,75 x D 0,75 x D 0,75 x D 0,75 x D 0,75 x D 0,75 x D 0,75 x D 0,75 x D 0,75 x D 0,75 x D 0,75 x D
B ae 0,4 x D 0,4 x D 0,4 x D 0,4 x D 0,4 x D 0,4 x D 0,4 x D 0,4 x D 0,4 x D 0,4 x D 0,4 x D 0,4 x D 0,4 x D 0,4 x D 0,4 x D 0,4 x D 0,4 x D 0,4 x D
Recommended feed per tooth (fz = mm/th) for side milling (A). For slotting (B), reduce fz by 20%.
TiAlN
ap 0,5 x D 0,5 x D 0,5 x D 0,5 x D 0,3 x D 0,5 x D 0,3 x D 0,5 x D 0,5 x D 0,5 x D 0,5 x D 0,5 x D 0,5 x D 0,3 x D 0,3 x D 0,3 x D 0,5 x D 0,3 x D
Cutting Speed — vc m/min min max 150 – 200 150 – 200 140 – 190 120 – 160 90 – 150 60 – 100 50 – 75 90 – 115 60 – 80 60 – 70 120 – 150 110 – 140 110 – 130 50 – 90 25 – 40 60 – 80 50 – 60 80 – 140
D1 — Diameter mm fz fz fz fz fz fz fz fz fz fz fz fz fz fz fz fz fz fz
2,0 0,014 0,014 0,014 0,011 0,010 0,009 0,008 0,011 0,009 0,008 0,014 0,011 0,009 0,011 0,006 0,009 0,007 0,010
3,0 0,021 0,021 0,021 0,017 0,016 0,014 0,012 0,017 0,014 0,012 0,021 0,017 0,014 0,017 0,009 0,014 0,011 0,016
4,0 0,028 0,028 0,028 0,023 0,021 0,019 0,016 0,023 0,019 0,016 0,028 0,023 0,019 0,023 0,013 0,019 0,016 0,021
5,0 0,036 0,036 0,036 0,030 0,027 0,024 0,020 0,030 0,024 0,020 0,036 0,030 0,024 0,030 0,016 0,024 0,021 0,027
6,0 0,044 0,044 0,044 0,036 0,033 0,029 0,025 0,036 0,029 0,025 0,044 0,036 0,029 0,036 0,019 0,029 0,026 0,033
8,0 0,060 0,060 0,060 0,050 0,045 0,040 0,034 0,050 0,040 0,034 0,060 0,050 0,040 0,050 0,026 0,040 0,037 0,045
10,0 0,072 0,072 0,072 0,061 0,054 0,048 0,040 0,061 0,048 0,040 0,072 0,061 0,048 0,061 0,032 0,048 0,045 0,054
12,0 0,083 0,083 0,083 0,070 0,062 0,056 0,047 0,070 0,056 0,047 0,083 0,070 0,056 0,070 0,037 0,056 0,052 0,062
14,0 0,092 0,092 0,092 0,079 0,070 0,063 0,052 0,079 0,063 0,052 0,092 0,079 0,063 0,079 0,042 0,063 0,058 0,070
16,0 0,101 0,101 0,101 0,087 0,077 0,070 0,057 0,087 0,070 0,057 0,101 0,087 0,070 0,087 0,046 0,070 0,064 0,077
18,0 0,108 0,108 0,108 0,095 0,083 0,076 0,061 0,095 0,076 0,061 0,108 0,095 0,076 0,095 0,050 0,076 0,069 0,083
20,0 0,114 0,114 0,114 0,101 0,088 0,081 0,065 0,101 0,081 0,065 0,114 0,101 0,081 0,101 0,054 0,081 0,074 0,088
NOTE: L ower value of cutting speed is used for high stock removal applications or for higher hardness (machinability) within group. Higher value of cutting speed is used for finishing applications or for lower hardness (machinability) within group. Above parameters are based on ideal conditions. For smaller taper machining centres, please adjust parameters accordingly on greater than 12mm diameters.
Application Data • Series D513 • Metric
Side Milling (A) and Slotting (B) A Material Group 0 1 2 P 3 4 5 6 1 M 2 3 1 K 2 3 1 2 S 3 4 H 1
ap 1,25 x D 1,25 x D 1,25 x D 1,25 x D 1,25 x D 1,25 x D 1,25 x D 1,25 x D 1,25 x D 1,25 x D 1,25 x D 1,25 x D 1,25 x D 1,25 x D 1,25 x D 1,25 x D 1,25 x D 1,25 x D
B ae 0,2 x D 0,2 x D 0,2 x D 0,2 x D 0,2 x D 0,2 x D 0,2 x D 0,2 x D 0,2 x D 0,2 x D 0,2 x D 0,2 x D 0,2 x D 0,2 x D 0,2 x D 0,2 x D 0,2 x D 0,2 X D
Recommended feed per tooth (fz = mm/th) for side milling (A). For slotting (B), reduce fz by 20%.
TiAlN
ap 0,25 x D 0,25 x D 0,25 x D 0,25 x D 0,25 x D 0,25 x D 0,25 x D 0,25 x D 0,25 x D 0,25 x D 0,25 x D 0,25 x D 0,25 x D 0,25 x D 0,25 x D 0,25 x D 0,25 x D 0,25 x D
Cutting Speed — vc m/min min max 150 – 200 150 – 200 140 – 190 120 – 160 90 – 150 60 – 100 50 – 75 90 – 115 60 – 80 60 – 70 120 – 150 110 – 140 110 – 130 50 – 90 25 – 40 60 – 80 50 – 60 80 – 140
D1 — Diameter mm fz fz fz fz fz fz fz fz fz fz fz fz fz fz fz fz fz fz
2,0 0,014 0,014 0,014 0,011 0,010 0,009 0,008 0,011 0,009 0,008 0,014 0,011 0,009 0,011 0,006 0,009 0,007 0,010
3,0 0,021 0,021 0,021 0,017 0,016 0,014 0,012 0,017 0,014 0,012 0,021 0,017 0,014 0,017 0,009 0,014 0,011 0,016
4,0 0,028 0,028 0,028 0,023 0,021 0,019 0,016 0,023 0,019 0,016 0,028 0,023 0,019 0,023 0,013 0,019 0,016 0,021
5,0 0,036 0,036 0,036 0,030 0,027 0,024 0,020 0,030 0,024 0,020 0,036 0,030 0,024 0,030 0,016 0,024 0,021 0,027
6,0 0,044 0,044 0,044 0,036 0,033 0,029 0,025 0,036 0,029 0,025 0,044 0,036 0,029 0,036 0,019 0,029 0,026 0,033
8,0 0,060 0,060 0,060 0,050 0,045 0,040 0,034 0,050 0,040 0,034 0,060 0,050 0,040 0,050 0,026 0,040 0,037 0,045
10,0 0,072 0,072 0,072 0,061 0,054 0,048 0,040 0,061 0,048 0,040 0,072 0,061 0,048 0,061 0,032 0,048 0,045 0,054
12,0 0,083 0,083 0,083 0,070 0,062 0,056 0,047 0,070 0,056 0,047 0,083 0,070 0,056 0,070 0,037 0,056 0,052 0,062
14,0 0,092 0,092 0,092 0,079 0,070 0,063 0,052 0,079 0,063 0,052 0,092 0,079 0,063 0,079 0,042 0,063 0,058 0,070
16,0 0,101 0,101 0,101 0,087 0,077 0,070 0,057 0,087 0,070 0,057 0,101 0,087 0,070 0,087 0,046 0,070 0,064 0,077
18,0 0,108 0,108 0,108 0,095 0,083 0,076 0,061 0,095 0,076 0,061 0,108 0,095 0,076 0,095 0,050 0,076 0,069 0,083
20,0 0,114 0,114 0,114 0,101 0,088 0,081 0,065 0,101 0,081 0,065 0,114 0,101 0,081 0,101 0,054 0,081 0,074 0,088
NOTE: L ower value of cutting speed is used for high stock removal applications or for higher hardness (machinability) within group. Higher value of cutting speed is used for finishing applications or for lower hardness (machinability) within group. Above parameters are based on ideal conditions. For smaller taper machining centres, please adjust parameters accordingly on >12mm diameters.
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93
widia.com
GP
4- F L U T E R A D I U S E N D M I L L S
T H E E VO L U T IO N O F A S O L I D C A R B I D E E N D M I L L R E VO L U T IO N
GP 4-Flute Radius End Mills WIDIA-Hanita general purpose end mills offer plunging, slotting, and profiling for a wide range of materials and applications. Designed to provide high metal removal rates and excellent surface conditions at a value price. A wide range of diameters, lengths, and corner styles (such as chamfered, sharp edge, and ball nose) are available from stock. Radius Series — 4004/4014/4024 • Centre cutting. • Steel, stainless steel, and cast iron. • Radius corner for extended tool life. • Regular, long, and extra long length of cut.
The WIDIA-Hanita™ solid carbide end mill product lines have built a strong ongoing reputation of continuous development and diversification.
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General Purpose Solid Carbide End Mills General Purpose Solid Carbide End Mills • Roughing/Finishing
Series 4004 4014 4024 • Radius • Metric
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first choice
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alternate choice P M K N S H
catalogue number 40040200T006R050 40040300T009R050 40040300T009R100 40140300T019R050 40240300T025R050 40040400T011R050 40040400T011R100 40140400T019R050 40140400T019R100 40240400T031R050 40240400T031R100 40040500T013R050 40140500T030R050 40140500T030R100 40040600T016R100 40040600T016R050 40140600T028R050 40140600T028R100 40240600T038R050 40240600T038R100 40040800T020R100 40040800T020R050 40140800T028R050 40140800T028R100 40240800T041R050 40240800T041R100 40041000T022R050 40041000T022R100 40141000T032R100 40141000T032R050 40241000T045R050 40241000T045R100
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D1 2,0 3,0 3,0 3,0 3,0 4,0 4,0 4,0 4,0 4,0 4,0 5,0 5,0 5,0 6,0 6,0 6,0 6,0 6,0 6,0 8,0 8,0 8,0 8,0 8,0 8,0 10,0 10,0 10,0 10,0 10,0 10,0
length of cut Ap1 max 6,30 9,50 9,50 19,00 25,00 11,00 11,00 19,00 19,00 31,00 31,00 13,00 30,00 30,00 16,00 16,00 28,00 28,00 38,00 38,00 20,00 20,00 28,00 28,00 41,00 41,00 22,00 22,00 32,00 32,00 45,00 45,00
D 3 3 3 3 3 4 4 4 4 4 4 5 5 5 6 6 6 6 6 6 8 8 8 8 8 8 10 10 10 10 10 10
96
length L 38 38 38 63 75 50 50 63 63 75 75 50 75 75 50 50 75 75 100 100 50 50 75 75 100 100 72 72 89 89 100 100
Re 0,50 0,50 1,00 0,50 0,50 0,50 1,00 0,50 1,00 0,50 1,00 0,50 0,50 1,00 1,00 0,50 0,50 1,00 0,50 1,00 1,00 0,50 0,50 1,00 0,50 1,00 0,50 1,00 1,00 0,50 0,50 1,00
v v v
TIALN 6337590 6337731 6337732 6337892 6338335 6337733 6337734 6337893 6337894 6338336 6338337 6337735 6337895 6337896 6337737 6337736 6337897 6337898 6338338 6338339 6337739 6337738 6337899 6337900 6338340 6338341 6337740 6337741 6337912 6337911 6338342 6338343
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Indexable Milling I Solid End Milling I Holemaking I Turning
General Purpose Solid Carbide End Mills • Roughing/Finishing
Series 4004 4014 4024 • Radius • Metric (continued)
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first choice
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alternate choice P M K N S H
catalogue number
D1 12,0 12,0 12,0 12,0 12,0 12,0 16,0 16,0 16,0 16,0 16,0 16,0 20,0
40041200T025R100 40041200T025R050 40141200T045R050 40141200T045R100 40241200T075R050 40241200T075R100 40041600T032R100 40041600T032R050 40141600T056R100 40141600T056R050 40241600T075R050 40241600T075R100 40242000T075R050
length of cut Ap1 max 25,00 25,00 45,00 45,00 75,00 75,00 32,00 32,00 56,00 56,00 75,00 75,00 75,00
D 12 12 12 12 12 12 16 16 16 16 16 16 20
length L 89 89 100 100 150 150 92 92 110 110 150 150 150
Re 1,00 0,50 0,50 1,00 0,50 1,00 1,00 0,50 1,00 0,50 0,50 1,00 0,50
v v v
TIALN 6337743 6337742 6337913 6337914 6338344 6338345 6337745 6337744 6337916 6337915 6338346 6338347 6338349
NOTE: R efer to the NOVO™ app for the complete GP end mill offering. End Mill Tolerances D1 ≤3 > 3–6 > 6–10 > 10–18 > 18–30
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tolerance e8 -0,014/-0,028 -0,020/-0,038 -0,025/-0,047 -0,032/-0,059 -0,040/-0,073
D ≤3 > 3–6 > 6–10 > 10–18 > 18–30
tolerance h6 +/0/0,006 0/0,008 0/0,009 0/0,011 0/0,013
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General Purpose Solid Carbide End Mills General Purpose Solid Carbide End Mills • Roughing/Finishing
Application Data • 4004 4014 4024 Series • TiAlN • Metric
Side Milling (A) and Slotting (B) Material Group 0 1 P 2 3 4 1 M 2 1 K 2
A ap Ap1 max Ap1 max Ap1 max Ap1 max Ap1 max Ap1 max Ap1 max Ap1 max Ap1 max
B ae 0,1 x D 0,1 x D 0,1 x D 0,1 x D 0,1 x D 0,1 x D 0,1 x D 0,1 x D 0,1 x D
Recommended feed per tooth (fz = mm/th) for side milling (A). For slotting (B), reduce fz by 20%.
TiAlN
ap 0,5 x D 0,5 x D 0,5 x D 0,5 x D 0,5 x D 0,5 x D 0,5 x D 0,5 x D 0,5 x D
Cutting Speed — Vc m/min min max 150 – 200 150 – 200 140 – 190 120 – 160 90 – 150 90 – 115 60 – 80 120 – 150 110 – 140
D1 — Diameter mm fz fz fz fz fz fz fz fz fz
1,0 0,007 0,007 0,007 0,006 0,005 0,006 0,005 0,007 0,006
2,0 0,014 0,014 0,014 0,011 0,010 0,011 0,009 0,014 0,011
3,0 0,021 0,021 0,021 0,017 0,016 0,017 0,014 0,021 0,017
4,0 0,028 0,028 0,028 0,023 0,021 0,023 0,019 0,028 0,023
5,0 0,036 0,036 0,036 0,030 0,027 0,030 0,024 0,036 0,030
6,0 0,044 0,044 0,044 0,036 0,033 0,036 0,029 0,044 0,036
8,0 0,060 0,060 0,060 0,050 0,045 0,050 0,040 0,060 0,050
10,0 0,072 0,072 0,072 0,061 0,054 0,061 0,048 0,072 0,061
12,0 0,083 0,083 0,083 0,070 0,062 0,070 0,056 0,083 0,070
14,0 0,092 0,092 0,092 0,079 0,070 0,079 0,063 0,092 0,079
16,0 0,101 0,101 0,101 0,087 0,077 0,087 0,070 0,101 0,087
18,0 0,108 0,108 0,108 0,095 0,083 0,095 0,076 0,108 0,095
20,0 0,114 0,114 0,114 0,101 0,088 0,101 0,081 0,114 0,101
NOTE: L ower value of cutting speed is used for high stock removal applications or for higher hardness (machinability) within group. Higher value of cutting speed is used for finishing applications or for lower hardness (machinability) within group. Above parameters are based on ideal conditions. For smaller taper machining centres, please adjust parameters accordingly on greater than 12mm diameters.
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The NOVO™ Application Provides the Digital Power
To Get Information Quicker Than Ever Before.
Export Compatibility to Mastercam® Select tools, save into “job lists”. Interactive feed & speed calculators. Find inventory availability. Download 2-D and 3-D models. Easy interface with many CAM and tool management data systems.
WIDIA.COM/NOVO
TDMX
TO P D R I L L™ M O D U L A R X
S TA B I L I T Y A N D R E L I A B I L I T Y C OM B I N E D I N TO O N E MO D U L A R D R I L L SYS T EM
WIDIA™ TOP DRILL Modular X (TDMX) is the ultimate choice for high-demanding drilling applications when stability and reliability are required.
NEW! Platform Standard cutter bodies in 1.5 x D, 3 x D, 5 x D, 8 x D, and 12 x D. Insert diameter range from 16mm up to 40mm. One geometry and grade to cover steel and cast iron applications.
Easy to Apply Front clamping design. No need to disassemble the body from the holder to change insert. Easy insert nomenclature logic to identify the targeted material group.
Increased Stability and Performance Highly engineered pocket seat design to ensure maximum stability, even in challenging applications like cross hole, inclined entry/exit, and interrupted cuts. Suitable for high feed rates. Flanged shank for higher rigidity. Polished flutes for improved chip evacuation. Brand new WP40PD grade for longer tool life in steel and cast iron applications.
NEW!
FPE: P, M, K Flat bottom drilling, stacked plates, piloting for deep-hole drilling. New 1.5 x D and 12 x D bodies
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TDMX — TOP DRILL Modular X ™
Modular Drills • TOP DRILL Modular X
• Augmented insert stability thanks to the highly engineered pocket seat design. • Front clamping for an easy insert change, without disassembling the holder from the machine spindle. • Diameter range from 16mm up to 40mm. • L/D ratio of 1.5 x D, 3 x D, 5 x D, 8 x D, and 12 x D.
One geometry to cover two material groups in modular drilling. PK(M)
NEW!
FPE(M)
P K
P M K
First choice for Steel and Cast Iron drilling.
Flat bottom drilling, stacked plates, piloting for deep-hole drilling.
TDMX — Tube Sheet Drilling P Steel
Material: Fe510/1.0553/A441 Condition: rough surface
Specifications Diameter (mm)
WIDIA™ SHINING MOMENT
WIDIA 25,6 WP40PD
Grade
—
Geometry
—
PK
Vc (m/min)
100
100
n (rev/min)
1,247
1,247
f (mm/rev)
0,33
0,35
Vf (mm/min)
400
437
LOC (mm)
50
50
Internal Emulsion
Internal Emulsion
30
48
Coolant Tool Life (m)
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Competitor 25,6
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Indexable Milling I Solid End Milling I Holemaking I Turning
Modular Drills • TOP DRILL™ Modular X
TDMX Body — Technical Details Flanged Shank Increase the overall drill stability, above all in deep-drilling applications. Margins Margin lands on the entire body length to ensure the straightness and increased hole quality.
Pocket Seat Extra-stable pocket seat design to increase stability to securely face high-demanding applications.
SL Shank Cylindrical shank with flat: suitable for machining centres, as well as turning centres.
Polished Flutes Improved chip evacuation.
Coolant Channels Coolant channel exit right behind the cutting edge.
Front Clamping Two standard screws to clamp and unclamp the insert, without disassembling the tool from the holder.
TDMX Pocket Seat — Technical Details
Double-Seating Angle Ensure the maximum stability under severe cutting conditions.
Coolant Channels
Clamping Screw Front clamping for an easy-to-change insert.
Gash Gash is included in the carbide tip geometry to protect the steel body from the chips.
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Ejection Pin Necessary to remove the insert due to the extreme tight pocket seat tolerance.
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TDMX — TOP DRILL Modular X ™
Modular Drills • TOP DRILL Modular X
TDMX Components Drilling is not always a simple, straightforward job. Workpiece instability, vibrations, and chip control are just a few challenges typically encountered in drilling applications. In addition to these challenges, the cost per hole becomes a critical subject in many shops with pressure to achieve sustainable production at the lowest cost possible. The TOP DRILL Modular X (TDMX) holemaking solution is able to address such machining applications and economic requirements with ease. Tube sheets, baffles, I-beams, valves, axles, and track drive units are just a few examples of components that can be machined with more confidence thanks to the TDMX drill, its material-specific inserts, and optimised body design.
The combination of an extra stable pocket seat design, reinforced cutting corners, and a through grade, ensures increased process reliability and consequently longer tool life associated, with better hole quality. The WP40PD grade provides the right toughness to face even the most unstable cutting conditions while also suitable for MQL applications. The PK(M) point geometry is designed to operate high feed rates and provide the right guidance for improved hole straightness. The FPE(M) flat bottom geometry is the solution to address the most challenging operations such as thin stack plate drilling, half holes, and any other applications where the standard 140° shows limits. FPE(M) can also be used as pilot for deep-hole drills.
Baffles
Tube Sheets
I-Beams
Valves
Cable Tensioner - Post Tension System
Axles
Track Drive Components
Longer tool life, reliability, and increased chip control on a steel structural component for a high-voltage electrical line customer 19-224648
6,950 HOLES
Specifications Tool body
4,500 HOLES
—
TDMX
Grade
—
WP40PD
Diameter
17,99mm
18mm
L/D Ratio
1.5 x D
3xD
Cutting Speed Vc Feed Rate in Coolant Tool Life
Competitor
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WIDIA TDMX
Insert
LOC
WIDIA™ SHINING MOMENT
Competitor Dia. 17mm 3 x D
20mm (.787")
20mm (.787")
70m/min (210 SFM)
70m/min 210sfm
0,25mm/rev (.0098 IPR)
.25mm/rev (.0098ipr)
Internal MQL 4500 Holes
6950 Holes
WIDIA™
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Indexable Milling I Solid End Milling I Holemaking I Turning
Modular Drills • TOP DRILL™ Modular X
Assembling and Disassembling Instructions Assembly 1 Insert positioning
aligned
2 Insert clamping
sticking out gap closed
gap exists
Drill diameter ø 16–19,999mm ø 20–23,999mm ø 24–27,999mm ø 28–40,000mm
flush mounted
torque
Torque 1,5 Nm 2,1 Nm 3,0 Nm 4,5 Nm
Disassembly 1 Clamping screw loosening
2 Insert pushing out
in 2 revolutions, insert will be secured
gap remains
return to initial situation
3 Further clamping screw loosening
4 Insert removal
clamping screw clearly sticking out
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TDMX — TOP DRILL Modular X ™
Modular Drills • TOP DRILL Modular X
TDMX • 1.5 x D • Side Lock Shank • Metric
NEW!
order number 6680951 6680952 6680953 6680954 6680955 6680956 6680957 6680958 6680959 6680960 6680971 6680972 6680973 6680974 6680975 6680976
catalogue number TDMX160R1SL20M TDMX170R1SL20M TDMX180R1SL25M TDMX190R1SL25M TDMX200R1SL25M TDMX210R1SL25M TDMX220R1SL25M TDMX230R1SL25M TDMX240R1SL32M TDMX250R1SL32M TDMX260R1SL32M TDMX270R1SL32M TDMX280R1SL32M TDMX290R1SL32M TDMX300R1SL32M TDMX310R1SL32M
SSC A B C D E F G H I J K L M N O P
D1 16,000 17,000 18,000 19,000 20,000 21,000 22,000 23,000 24,000 25,000 26,000 27,000 28,000 29,000 30,000 31,000
D1 max 16,999 17,999 18,999 19,999 20,999 21,999 22,999 23,999 24,999 25,999 26,999 27,999 28,999 29,999 30,999 31,999
LS 50 50 56 56 56 56 56 56 60 60 60 60 60 60 60 60
D 20 20 25 25 25 25 25 25 32 32 32 32 32 32 32 32
L 106 109 118 121 124 127 130 133 140 143 146 149 152 155 158 161
L1 56 59 62 65 68 71 74 77 80 83 86 89 92 95 98 101
L4 max 26 27 29 30 32 33 35 36 38 39 41 42 44 45 47 48
NOTE: S SC = Pocket Seat Reference. To correspond with the SSC on the inserts. L5 is dependent on the insert.
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Indexable Milling I Solid End Milling I Holemaking I Turning
Modular Drills • TOP DRILL™ Modular X
TDMX • 3 x D • Side Lock Shank • Metric
order number 6572091 6572092 6572093 6572094 6572096 6572097 6572098 6572099 6572100 6572101 6572102 6572104 6572105 6572106 6572107 6572108 6572109 6572110 6572121 6572122
catalogue number TDMX160R3SL20M TDMX170R3SL20M TDMX180R3SL25M TDMX190R3SL25M TDMX200R3SL25M TDMX210R3SL25M TDMX220R3SL25M TDMX230R3SL25M TDMX240R3SL32M TDMX250R3SL32M TDMX260R3SL32M TDMX270R3SL32M TDMX280R3SL32M TDMX290R3SL32M TDMX300R3SL32M TDMX310R3SL32M TDMX320R3SL40M TDMX340R3SL40M TDMX360R3SL40M TDMX380R3SL40M
SSC A B C D E F G H I J K L M N O P Q R S T
D1 16,000 17,000 18,000 19,000 20,000 21,000 22,000 23,000 24,000 25,000 26,000 27,000 28,000 29,000 30,000 31,000 32,000 34,000 36,000 38,000
D1 max 16,999 17,999 18,999 19,999 20,999 21,999 22,999 23,999 24,999 25,999 26,999 27,999 28,999 29,999 30,999 31,999 33,999 35,999 37,999 40,000
LS 50 50 56 56 56 56 56 56 60 60 60 60 60 60 60 60 70 70 70 70
D 20 20 25 25 25 25 25 25 32 32 32 32 32 32 32 32 40 40 40 40
L 131 136 146 151 155 160 164 169 177 182 186 191 195 200 204 209 228 237 246 255
L1 81 86 90 95 99 104 108 113 117 122 126 131 135 140 144 149 158 167 176 185
L4 max 51 54 57 60 63 66 69 72 75 78 81 84 87 90 93 96 102 108 114 120
NOTE: S SC = Pocket Seat Reference. To correspond with the SSC on the inserts. L5 is dependent on the insert.
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TDMX — TOP DRILL Modular X ™
Modular Drills • TOP DRILL Modular X
TDMX • 5 x D • Side Lock Shank • Metric
order number 6572125 6572126 6572127 6572128 6572129 6572130 6572141 6572142 6572143 6572144 6572145 6572146 6572147 6572148 6572149 6572150 6572151 6572152 6572153 6572154
catalogue number TDMX160R5SL20M TDMX170R5SL20M TDMX180R5SL25M TDMX190R5SL25M TDMX200R5SL25M TDMX210R5SL25M TDMX220R5SL25M TDMX230R5SL25M TDMX240R5SL32M TDMX250R5SL32M TDMX260R5SL32M TDMX270R5SL32M TDMX280R5SL32M TDMX290R5SL32M TDMX300R5SL32M TDMX310R5SL32M TDMX320R5SL40M TDMX340R5SL40M TDMX360R5SL40M TDMX380R5SL40M
SSC A B C D E F G H I J K L M N O P Q R S T
D1 16,000 17,000 18,000 19,000 20,000 21,000 22,000 23,000 24,000 25,000 26,000 27,000 28,000 29,000 30,000 31,000 32,000 34,000 36,000 38,000
D1 max 16,999 17,999 18,999 19,999 20,999 21,999 22,999 23,999 24,999 25,999 26,999 27,999 28,999 29,999 30,999 31,999 33,999 35,999 37,999 40,000
LS 50 50 56 56 56 56 56 56 60 60 60 60 60 60 60 60 70 70 70 70
D 20 20 25 25 25 25 25 25 32 32 32 32 32 32 32 32 40 40 40 40
L 165 172 184 191 197 204 210 217 227 234 240 247 253 260 266 273 296 309 322 335
L1 115 122 128 135 141 148 154 161 167 174 180 187 193 200 206 213 226 239 252 265
L4 max 85 90 95 100 105 110 115 120 125 130 135 140 145 150 155 160 170 180 190 200
NOTE: S SC = Pocket Seat Reference. To correspond with the SSC on the inserts. L5 is dependent on the insert.
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Indexable Milling I Solid End Milling I Holemaking I Turning
Modular Drills • TOP DRILL™ Modular X
TDMX • 8 x D • Side Lock Shank • Metric
order number 6572155 6572156 6572157 6572158 6572159 6572160 6572171 6572172 6572173 6572174 6572175 6572176 6572177 6572178 6572179 6572180 6572181 6572182 6572183 6572184
catalogue number TDMX160R8SL20M TDMX170R8SL20M TDMX180R8SL25M TDMX190R8SL25M TDMX200R8SL25M TDMX210R8SL25M TDMX220R8SL25M TDMX230R8SL25M TDMX240R8SL32M TDMX250R8SL32M TDMX260R8SL32M TDMX270R8SL32M TDMX280R8SL32M TDMX290R8SL32M TDMX300R8SL32M TDMX310R8SL32M TDMX320R8SL40M TDMX340R8SL40M TDMX360R8SL40M TDMX380R8SL40M
SSC A B C D E F G H I J K L M N O P Q R S T
D1 16,000 17,000 18,000 19,000 20,000 21,000 22,000 23,000 24,000 25,000 26,000 27,000 28,000 29,000 30,000 31,000 32,000 34,000 36,000 38,000
D1 max 16,999 17,999 18,999 19,999 20,999 21,999 22,999 23,999 24,999 25,999 26,999 27,999 28,999 29,999 30,999 31,999 33,999 35,999 37,999 40,000
LS 50 50 56 56 56 56 56 56 60 60 60 60 60 60 60 60 70 70 70 70
D 20 20 25 25 25 25 25 25 32 32 32 32 32 32 32 32 40 40 40 40
L 216 226 241 251 260 270 279 289 302 312 321 331 340 350 359 369 398 417 436 455
L1 166 176 185 195 204 214 223 233 242 252 261 271 280 290 299 309 328 247 366 385
L4 max 136 144 152 160 168 176 184 192 200 208 216 224 232 240 248 256 272 288 304 320
NOTE: S SC = Pocket Seat Reference. To correspond with the SSC on the inserts. L5 is dependent on the insert.
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TDMX — TOP DRILL Modular X ™
Modular Drills • TOP DRILL Modular X
TDMX • 12 x D • Flanged Round Shank • Metric
NEW!
order number 6681017 6681018 6681019 6681020 6681041 6681042 6681043 6681044 6681045 6681046 6681047 6681049 6681050 6681051 6681052 6681053
catalogue number TDMX160R12SF20M TDMX170R12SF20M TDMX180R12SF25M TDMX190R12SF25M TDMX200R12SF25M TDMX210R12SF25M TDMX220R12SF25M TDMX230R12SF25M TDMX240R12SF32M TDMX250R12SF32M TDMX260R12SF32M TDMX270R12SF32M TDMX280R12SF32M TDMX290R12SF32M TDMX300R12SF32M TDMX310R12SF32M
SSC A B C D E F G H I J K L M N O P
D1 16,000 17,000 18,000 19,000 20,000 21,000 22,000 23,000 24,000 25,000 26,000 27,000 28,000 29,000 30,000 31,000
D1 max 16,999 17,999 18,999 19,999 20,999 21,999 22,999 23,999 24,999 25,999 26,999 27,999 28,999 29,999 30,999 31,999
LS 50 50 56 56 56 56 56 56 60 60 60 60 60 60 60 60
D 20 20 25 25 25 25 25 25 32 32 32 32 32 32 32 32
L 284 298 317 331 344 358 371 385 402 416 429 443 456 470 483 497
L1 234 248 261 275 288 302 315 329 342 356 369 383 396 410 423 437
L4 max 204 216 228 240 252 264 276 288 300 312 324 336 348 360 372 384
NOTE: S SC = Pocket Seat Reference. To correspond with the SSC on the inserts. L5 is dependent on the insert.
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Indexable Milling I Solid End Milling I Holemaking I Turning
Modular Drills • TOP DRILL™ Modular X
TDMX • Inserts • PK(M)
v
first choice
j
alternate choice P M K N S H
catalogue number TDMX16000PKM TDMX16200PKM TDMX16281PKM TDMX16500PKM TDMX16667PKM TDMX17000PKM TDMX17064PKM TDMX17463PKM TDMX17500PKM TDMX17600PKM TDMX17800PKM TDMX17859PKM TDMX18000PKM TDMX18255PKM TDMX18500PKM TDMX18651PKM TDMX18800PKM TDMX19000PKM TDMX19050PKM TDMX19200PKM TDMX19270PKM TDMX19450PKM TDMX19500PKM TDMX19700PKM TDMX19840PKM TDMX20000PKM TDMX20100PKM TDMX20200PKM TDMX20239PKM TDMX20300PKM TDMX20400PKM TDMX20500PKM TDMX20600PKM TDMX20650PKM TDMX20700PKM TDMX20800PKM
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D1 16,00 16,20 16,28 16,50 16,67 17,00 17,06 17,46 17,50 17,60 17,80 17,86 18,00 18,26 18,50 18,65 18,80 19,00 19,05 19,20 19,27 19,45 19,50 19,70 19,84 20,00 20,10 20,20 20,24 20,30 20,40 20,50 20,60 20,65 20,70 20,80
L5 3,21 3,25 3,26 3,30 3,33 3,39 3,41 3,48 3,49 3,50 3,54 3,55 3,58 3,64 3,68 3,71 3,74 3,78 3,78 3,81 3,82 3,86 3,87 3,90 3,93 3,97 3,99 4,01 4,02 4,03 4,05 4,06 4,08 4,09 4,10 4,12
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SSC A A A A A B B B B B B B C C C C C D D D D D D D D E E E E E E E E E E E
v j v
WP40PD 6568446 6568447 6568448 6568449 6568450 6568461 6568462 6568464 6568465 6568467 6568471 6568472 6568473 6568474 6568475 6568476 6568477 6568478 6568479 6568480 6568481 6568482 6568483 6568484 6568485 6568813 6568814 6568815 6568816 6568817 6568818 6568819 6568820 6568841 6568842 6568843
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TDMX — TOP DRILL Modular X ™
Modular Drills • TOP DRILL Modular X
TDMX • Inserts • PK(M) (continued)
v
first choice
j
alternate choice P M K N S H
catalogue number TDMX20900PKM TDMX21000PKM TDMX21430PKM TDMX21500PKM TDMX22000PKM TDMX22225PKM TDMX22450PKM TDMX22500PKM TDMX23000PKM TDMX23500PKM TDMX23813PKM TDMX24000PKM TDMX24500PKM TDMX24605PKM TDMX25000PKM TDMX25400PKM TDMX25500PKM TDMX25670PKM TDMX25700PKM TDMX25760PKM TDMX25796PKM TDMX26000PKM TDMX26192PKM TDMX26400PKM TDMX26500PKM TDMX26589PKM TDMX27000PKM TDMX27500PKM TDMX27780PKM TDMX28000PKM TDMX28176PKM TDMX28500PKM TDMX28575PKM TDMX29000PKM TDMX29367PKM TDMX29500PKM
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D1 20,90 21,00 21,43 21,50 22,00 22,23 22,45 22,50 23,00 23,50 23,81 24,00 24,50 24,61 25,00 25,40 25,50 25,67 25,70 25,76 25,80 26,00 26,19 26,40 26,50 26,59 27,00 27,50 27,78 28,00 28,18 28,50 28,58 29,00 29,37 29,50
L5 4,14 4,16 4,23 4,25 4,35 4,39 4,44 4,44 4,54 4,63 4,68 4,73 4,82 4,84 4,91 4,99 5,01 5,04 5,04 5,05 5,06 5,11 5,15 5,18 5,20 5,22 5,29 5,38 5,43 5,49 5,52 5,58 5,59 5,67 5,74 5,76
112
SSC E F F F G G G G H H H I I I J J J J J J J K K K K K L L L M M M M N N N
v j v
WP40PD 6568844 6568845 6568846 6568847 6568848 6568849 6568850 6568851 6568852 6568853 6568854 6568856 6568857 6568858 6568859 6568860 6568861 6568862 6568863 6568864 6568865 6568866 6568867 6568868 6568869 6568870 6568871 6568872 6568873 6568874 6568875 6568876 6568877 6568878 6568879 6568880
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Indexable Milling I Solid End Milling I Holemaking I Turning
Modular Drills • TOP DRILL™ Modular X
TDMX • Inserts • PK(M) (continued)
v
first choice
j
alternate choice P M K N S H
catalogue number TDMX29764PKM TDMX30000PKM TDMX30163PKM TDMX30500PKM TDMX30955PKM TDMX31000PKM TDMX31500PKM TDMX31750PKM TDMX32000PKM TDMX32500PKM TDMX33000PKM TDMX33338PKM TDMX34000PKM TDMX34130PKM TDMX34925PKM TDMX35000PKM TDMX35500PKM TDMX36000PKM TDMX36500PKM TDMX37000PKM TDMX37500PKM TDMX38000PKM TDMX38100PKM TDMX38500PKM TDMX39000PKM TDMX39289PKM TDMX39500PKM TDMX40000PKM
D1 29,76 30,00 30,16 30,50 30,96 31,00 31,50 31,75 32,00 32,50 33,00 33,34 34,00 34,13 34,93 35,00 35,50 36,00 36,50 37,00 37,50 38,00 38,10 38,50 39,00 39,29 39,50 40,00
L5 5,81 5,87 5,90 5,96 6,04 6,05 6,14 6,18 6,25 6,34 6,43 6,49 6,61 6,64 6,78 6,79 6,89 7,00 7,09 7,18 7,27 7,36 7,38 7,46 7,55 7,60 7,64 7,73
SSC N O O O O P P P Q Q Q Q R R R R R S S S S T T T T T T T
v j v
WP40PD 6568891 6568892 6568893 6568896 6568897 6568898 6568899 6568900 6568901 6568902 6568903 6568904 6568905 6568906 6568907 6568908 6568909 6568910 6568911 6568912 6568913 6568914 6568915 6568916 6568917 6568918 6568919 6568920
NOTE: SSC = Pocket Seat Reference. To correspond with the SSC on the toolholder. Metric tolerance D1 tolerance k8 8–10 0,000/+0,022 >10–17 0,000/+0,027 >17–18 0,000/+0,027 >18–21 0,000/+0,033
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TDMX — TOP DRILL Modular X ™
Modular Drills • TOP DRILL Modular X
TDMX • Inserts • FPE(M)
NEW!
first choice
j
alternate choice P M K N S H
catalogue number TDMX16000FPEM TDMX16281FPEM TDMX16500FPEM TDMX16667FPEM TDMX17000FPEM TDMX17064FPEM TDMX17500FPEM TDMX18000FPEM TDMX18500FPEM TDMX19000FPEM TDMX19050FPEM TDMX19500FPEM TDMX19840FPEM TDMX20000FPEM TDMX20500FPEM TDMX21000FPEM TDMX21500FPEM TDMX22000FPEM TDMX22500FPEM TDMX23000FPEM TDMX23500FPEM TDMX24000FPEM TDMX24500FPEM TDMX25000FPEM TDMX25400FPEM TDMX25500FPEM TDMX26000FPEM TDMX26400FPEM TDMX26500FPEM TDMX27000FPEM TDMX27500FPEM TDMX28000FPEM TDMX28500FPEM TDMX29000FPEM TDMX29500FPEM TDMX30000FPEM
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v
D1 16,00 16,28 16,50 16,67 17,00 17,06 17,50 18,00 18,50 19,00 19,05 19,50 19,84 20,00 20,50 21,00 21,50 22,00 22,50 23,00 23,50 24,00 24,50 25,00 25,40 25,50 26,00 26,40 26,50 27,00 27,50 28,00 28,50 29,00 29,50 30,00
L5 1,16 1,17 1,17 1,17 1,18 1,18 1,19 1,28 1,28 1,29 1,29 1,30 1,31 1,39 1,40 1,40 1,41 1,50 1,51 1,51 1,52 1,61 1,62 1,62 1,63 1,63 1,72 1,72 1,72 1,73 1,74 1,83 1,83 1,84 1,85 1,93
114
SSC A A A A B B B C C D D D D E E F F G G H H I I J J J K K K L L M M N N O
v j v
WP40PD 6693048 6693049 6693050 6693111 6693112 6693113 6693114 6693115 6693116 6693117 6693118 6693119 6693120 6693131 6693132 6693133 6693134 6693135 6693136 6693137 6693138 6693139 6693140 6693151 6693152 6693153 6693154 6693194 6693155 6693156 6693157 6693158 6693160 6693161 6693162 6693163
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Indexable Milling I Solid End Milling I Holemaking I Turning
Modular Drills • TOP DRILL™ Modular X
TDMX • Inserts • FPE(M) (continued)
NEW!
v
first choice
j
alternate choice P M K N S H
catalogue number TDMX30500FPEM TDMX31000FPEM TDMX31500FPEM TDMX31750FPEM TDMX32000FPEM TDMX32500FPEM TDMX33000FPEM TDMX34000FPEM TDMX35000FPEM TDMX35500FPEM TDMX36000FPEM TDMX36500FPEM TDMX37000FPEM TDMX37500FPEM TDMX38000FPEM TDMX38100FPEM TDMX38500FPEM TDMX39000FPEM TDMX39500FPEM TDMX40000FPEM
D1 30,50 31,00 31,50 31,75 32,00 32,50 33,00 34,00 35,00 35,50 36,00 36,50 37,00 37,50 38,00 38,10 38,50 39,00 39,50 40,00
L5 1,94 1,94 1,95 1,95 2,08 2,08 2,09 2,10 2,11 2,12 2,29 2,29 2,30 2,30 2,31 2,31 2,32 2,32 2,33 2,33
SSC O P P P Q Q Q R R R S S S S T T T T T T
v j v
WP40PD 6693164 6693165 6693166 6693167 6693168 6693169 6693170 6693181 6693182 6693183 6693184 6693185 6693186 6693187 6693188 6693189 6693190 6693191 6693192 6693193
NOTE: SSC = Pocket Seat Reference. To correspond with the SSC on the toolholder. Metric tolerance D1 tolerance k8 8–10 0,000/+0,022 >10–17 0,000/+0,027 >17–18 0,000/+0,027 >18–21 0,000/+0,033
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TDMX — TOP DRILL Modular X ™
Modular Drills • TOP DRILL Modular X
Application Data • PK(M) • WP40PD • Metric
Material Group 1 2 3 P 4 5 6 1 M 2 3 1 K 2 3
min 90 105 50 50 50 50 40 35 20 60 60 40
Cutting Speed — Vc Range — m/min Starting Value 125 140 75 75 65 65 80 55 35 95 75 65
Recommended Feed Rate (f) by Diameter max 170 180 100 100 80 80 110 75 50 170 90 90
Tool Diameter (mm) mm/r mm/r mm/r mm/r mm/r mm/r mm/r mm/r mm/r mm/r mm/r mm/r
16,0
20,0
25,0
32,0
40,0
0,19–0,45 0,23–0,46 0,23–0,46 0,19–0,45 0,16–0,32 0,16–0,32 0,11–0,26 0,11–0,26 0,11–0,26 0,25–0,48 0,25–0,48 0,21–0,44
0,25–0,48 0,28–0,50 0,28–0,50 0,22–0,48 0,18–0,36 0,18–0,36 0,13–0,28 0,13–0,28 0,13–0,28 0,28–0,52 0,28–0,52 0,23–0,48
0,25–0,52 0,30–0,52 0,30–0,52 0,25–0,50 0,22–0,42 0,22–0,42 0,13–0,32 0,13–0,32 0,13–0,32 0,32–0,56 0,32–0,56 0,25–0,50
0,28–0,57 0,33–0,57 0,33–0,57 0,28–0,55 0,24–0,46 0,24–0,46 0,14–0,35 0,14–0,35 0,14–0,35 0,35–0,62 0,35–0,62 0,28–0,55
0,29–0,60 0,35–0,60 0,35–0,60 0,29–0,58 0,25–0,48 0,25–0,48 0,15–0,37 0,15–0,37 0,15–0,37 0,37–0,65 0,37–0,65 0,29–0,58
NOTE: T hrough coolant recommended for greater than 3 x D applications. Material group M is recommended for secondary applications.
Application Data • FPE(M) • WP40PD • Metric
Material Group 1 2 P 3 4 1 2 M 3 1 K 2 3 1 S 3
min 110 100 80 70 40 35 20 90 80 70 20 15
Cutting Speed — Vc Range — m/min Starting Value 140 120 100 90 60 55 40 135 120 110 40 30
Recommended Feed Rate (f) by Diameter max 170 140 120 110 80 70 60 175 140 125 60 45
Tool Diameter (mm) mm/r mm/r mm/r mm/r mm/r mm/r mm/r mm/r mm/r mm/r mm/r mm/r
16,0
20,0
25,0
32,0
40,0
0,17–0,25 0,19–0,25 0,15–0,23 0,13–0,23 0,11–0,17 0,11–0,17 0,11–0,17 0,19–0,25 0,19–0,25 0,18–0,26 0,11–0,17 0,11–0,17
0,19–0,29 0,22–0,29 0,17–0,25 0,14–0,25 0,13–0,20 0,13–0,20 0,13–0,20 0,22–0,29 0,22–0,29 0,21–0,29 0,13–0,20 0,13–0,20
0,23–0,38 0,29–0,38 0,23–0,34 0,18–0,34 0,16–0,25 0,16–0,25 0,16–0,25 0,29–0,38 0,29–0,38 0,23–0,37 0,16–0,25 0,16–0,25
0,26–0,43 0,32–0,43 0,26–0,38 0,21–0,38 0,18–0,28 0,18–0,28 0,18–0,28 0,32–0,43 0,32–0,43 0,25–0,42 0,18–0,28 0,18–0,28
0,33–0,76 0,33–0,76 0,33–0,66 0,26–0,66 0,21–0,31 0,21–0,31 0,21–0,31 0,33–0,76 0,33–0,76 0,27–0,57 0,21–0,31 0,21–0,31
NOTE: T hrough coolant recommended for greater than 3 x D applications. Material group M is recommended for secondary applications.
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Indexable Milling I Solid End Milling I Holemaking I Turning
Modular Drills • TOP DRILL™ Modular X
TDMX Application Notes • Power and Coolant Requirements Drive Power (kW)
Feed Force (kN)
Torque (Nm) f = 0,50mm
f = 0,50mm
f = 0,50mm
f = 0,39mm
f = 0,39mm
f = 0,39mm
f = 0,25mm
f = 0,25mm
f = 0,16mm
f = 0,25mm
f = 0,16mm
f = 0,16mm
Ò Drive power Ps [kW] Drill diameter d1 [mm]
Ò Feed force Ff [kN] Drill diameter d1 [mm]
Ò Torque Md Md [Nm] Drill diameter d1 [mm]
NOTE: T he diagrams above are used to determine the drive power, feed force, and torque. They are based on cutting force measurement in tempered steels in Cgr. 6. Tensile strength: Rm = 600 N/mm2. The base cutting speed used is: vc = 80 m/min.
TDMX • Regrinding Length • FPE(M) • Metric
TDMX • Regrinding Length • PK(M) • Metric
diameter SSC range D L min. L new A 16–16,999 9,8 10,8 B 17–17,999 9,8 10,8 C 18–18,999 10,6 11,7 D 19–19,999 10,6 11,7 E 20–20,999 11,4 12,6 F 21–21,999 11,4 12,6 G 22–22,999 12,1 13,4 H 23–23,999 12,1 13,4 I 24–24,999 13,0 14,4 J 25–25,999 13,0 14,4 K 26–26,999 13,8 15,3 L 27–27,999 13,8 15,3 M 28–28,999 14,8 16,4 N 29–29,999 14,8 16,4 O 30–30,999 15,6 17,3 P 31–31,999 15,6 17,3 Q 32–33,999 17,8 19,7 R 34–35,999 17,8 19,7 S 36–37,999 19,4 21,5 T 38–40,000 19,4 21,5 NOTE: SSC = Pocket Seat Reference. To correspond with the SSC on the inserts.
SSC A B C D E F G H I J K L M N O P Q R S T
diameter range D 16–16,999 17–17,999 18–18,999 19–19,999 20–20,999 21–21,999 22–22,999 23–23,999 24–24,999 25–25,999 26–26,999 27–27,999 28–28,999 29–29,999 30–30,999 31–31,999 32–33,999 34–35,999 36–37,999 38–40,000
L min. 11,2 11,2 12,2 12,2 13,2 13,2 14,2 14,2 15,2 15,2 16,2 16,2 17,2 17,2 18,2 18,2 20,1 20,1 22,1 22,1
L new 12,5 12,5 13,6 13,6 14,7 14,7 15,8 15,8 16,9 16,9 18 18 19,1 19,1 20,2 20,2 22,3 22,3 24,5 24,5
L min
The following coolant pressure is recommended: relative drilling depth 1–3 x D 5xD 7xD 10 x D
coolant pressure 8 bars 12 bars 20 bars 30 bars
DD
L new
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TOP CUT 4
™
T H E N E X T G E N E R AT IO N OF INDE X ABLE DRILLING
One Comprehensive Platform Standard diameter range covering 12–68mm in 2 x D, 3 x D, 4 x D, and 5 x D. Four real cutting edges on each insert for entire platform. Eight insert sizes to cover complete diameter range.
Easy to Apply No risk of mixing up inner and outer insert due to clear visual differences. Easy-to-change inserts, laser marked with geometries and grades. Easy-to-use nomenclature guide enabling the tool body and the related insert selection to avoid order failures.
Highly Versatile Breadth of application capabilities include through and cross holes, inclined entry and exit opportunity, 45º corner, half cylindrical, concave, or chain drilling. Various geometries and grades available.
WIDIA™ Top Cut 4™ (TC4) portfolio is a broad offering for customers looking for a versatile indexable drilling platform.
widia.com
Top Cut 4
™
Indexable Drills • Top Cut 4
• 2x four true cutting edges. • Cutting edge profile of central and periphery insert work together, leading to high stabilisation of the drill, preventing drifting of the tool even on irregular surfaces. • X-offset design to adjust diameter size on turning machines and optimise tolerances on machining centres. • Apply where speed and economy are prime considerations. • Four grades to achieve higher tool life at accelerated speeds: — WU25CH grade for highest metal removal rate in general applications. — WU40PH grade for high toughness demands. — WPK10CH grade for high-speed applications. — WN10PH grade specific for aluminium and other non-ferrous materials.
Chip Flute Exit Steeper chip flute exit to reduce the overall length and increase rigidity.
Coolant Channels Enhanced coolant holes to get more lubrication at the cutting edge. SL Shank Style Metric portfolio: shank sizes are 20mm, 25mm, 32mm, and 40mm, based on the cutting diameter for all the L/D ratios.
Insert Positioning Optimised insert positioning to achieve the maximum drill stability, hole tolerance, and surface quality, above all in deep-drilling applications.
Gash Improved gash design on both insert pocket seats for a better chip evacuation.
Top Cut 4 Inserts Expansion — Long Chip Materials — Non-Ferrous Materials. -V34
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-V36
-V36 WN10PH
P K
P M K
N
First choice for machining Steel, Cast Iron, and short chipping materials. Suitable for severe cutting conditions.
First choice for Stainless Steel. Suitable for deep drilling and where low power consumption is required.
First choice for Non-Ferrous materials.
120
-V38
P M S
Ideal for long chipping materials.
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Indexable Milling I Solid End Milling I Holemaking I Turning
Indexable Drills • Top Cut 4™
Top Cut 4 Bodies Upgrade Diameter 30mm, 4 x D example Current
Ø30
L4 = 120 L = 160
Ø30
L4 = 120 The different insert positions show the flat on the opposite side.
L = 153 Shorter overall length
Gash Optimised gash for improved chip flow and more precise insert pocket seat positioning.
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Top Cut 4
™
Indexable Drills • Top Cut 4
-V36 WN10PH for Non-Ferrous Materials Productivity • Perfect combination of edge preparation and grade for aluminium machining. • TiB2 based coating specific for non-ferrous materials. • Optimal chip control and no built-up edge, even in very soft aluminiums.
Performance • High cutting speed capability thanks to the state-of-the-art TiB2 coating. • The WN10PH grade geometry is available on the inboard insert, as well as on the outboard insert. • Better general hole quality (surface and dimension) thanks to edge preparation and coating combination when compared to a standard universal insert. • Longer and predictable tool life leads to avoiding the generation of built-up edge.
Technical Details • PSTS inserts. • Positive and sharp cutting edge. • First choice for aluminium and other non-ferrous materials. • Periphery insert with wiper land.
Top Cut 4 Inserts Expansion — Non-Ferrous Materials. -V36 WN10PH
N
First choice for Non-Ferrous materials.
Hole Quality — Surface Finish Diameter: 30mm 4 x D hole Material: GAlSi 7 Mg Standard multipurpose grade and geometry
-V36 WN10PH
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Indexable Milling I Solid End Milling I Holemaking I Turning
Indexable Drills • Top Cut 4™
-V38 Chipbreaker Productivity • Eliminates the formation of bird-nesting on the tool in long chip materials drilling. • Improves the chip formation dramatically to guarantee a smooth chip flow. • No machine stops due to bad chip evacuation on low carbon steels, stainless steels, and titanium — high process reliability.
Performance
-V38 Chipbreaker Application Areas
• Larger feed rate window compared to the -V36 geometry when applied to low carbon steels and stainless steel.
The new -V38 geometry is the first choice when: • The drilling application with Top Cut 4™ platform bodies and inserts is applied to: — L ow carbon steel (typically P0 and P1). — S tainless steels, such as AISI304, AISI316, and similar materials. — Titanium alloys, like Grade 2 and Grade 5. • Bird-nesting on the tool body is an issue.
• -V38 geometry is available on the inboard insert, as well as on the outboard insert. • Better general hole quality (surface and dimension) thanks to the improved chip flow: — No drifting of the tool body causing deviation in the hole size. — No contact of the chips with the hole surface causing bad finishing.
• Vibrations are generated due to a bad chip flow. Chip can’t evacuate from the hole and generates big noise during machining.
Technical Details
• Bad surface quality caused by the chip in contact with the hole.
• PSTS inserts.
• Lower power consumption and less torque are needed.
• Bigger hole size. Bad chip flow can generate tool drifting.
• Special edge geometry for more effective chipbreaking action. • First choice for low carbon steel, stainless steel, and super alloys. • Periphery insert with wiper land. Disconnected edge with balanced cursive and straight edges.
Donut-shaped, dimple design chipbreaker.
2° rake angle with sharp edge.
Top Cut 4 Inserts Expansion — Long Chip Materials. -V38
P M S
Ideal for long chip materials.
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Top Cut 4
™
Indexable Drills • Top Cut 4
TC4 • 2 x D • SLR Shanks • Metric
order number 5537778 5537779 5537860 5537861 5537862 5577828 5577829 5577920 5577921 5577922 5577923 5577924 5577925 5577926 5577927 5578820 5578821 5578822 5578823 5578824 5578825 5578826 5578827 5537167 5537168 5537169 5537820 5537821 5537822 5537823 5537937 5537938 5537939 5537940 5537941 5537942 5537943 5578539 5578600 5578601
widia.com
catalogue number TCF120R2SLR20MA TCF125R2SLR20MA TCF127R2SLR20MA TCF130R2SLR20MA TCF135R2SLR20MA TCF140R2SLR25MB TCF145R2SLR25MB TCF150R2SLR25MB TCF155R2SLR25MB TCF160R2SLR25MB TCF165R2SLR25MB TCF170R2SLR25MB TCF175R2SLR25MB TCF180R2SLR25MB TCF185R2SLR25MB TCF190R2SLR25MC TCF195R2SLR25MC TCF200R2SLR25MC TCF205R2SLR25MC TCF210R2SLR25MC TCF220R2SLR25MC TCF225R2SLR25MC TCF230R2SLR25MC TCF240R2SLR25MD TCF250R2SLR32MD TCF260R2SLR32MD TCF265R2SLR32MD TCF270R2SLR32MD TCF280R2SLR32MD TCF290R2SLR32MD TCF300R2SLR32ME TCF310R2SLR32ME TCF320R2SLR32ME TCF330R2SLR40ME TCF340R2SLR40ME TCF350R2SLR40ME TCF360R2SLR40ME TCF370R2SLR40MF TCF375R2SLR40MF TCF380R2SLR40MF
D1 12,00 12,50 12,70 13,00 13,50 14,00 14,50 15,00 15,50 16,00 16,50 17,00 17,50 18,00 18,50 19,00 19,50 20,00 20,50 21,00 22,00 22,50 23,00 24,00 25,00 26,00 26,50 27,00 28,00 29,00 30,00 31,00 32,00 33,00 34,00 35,00 36,00 37,00 37,50 38,00
D1 max 12,50 13,00 13,20 13,50 14,00 14,50 15,00 15,50 16,00 16,50 17,00 17,50 18,00 18,50 19,00 19,50 20,00 20,50 21,00 21,50 22,50 23,00 23,50 25,00 26,00 27,00 27,50 28,00 29,00 30,00 31,00 32,00 33,00 34,00 35,00 36,00 37,00 38,00 38,50 39,00
D 20 20 20 20 20 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 32 32 32 32 32 32 32 32 32 40 40 40 40 40 40 40
L1 43,4 44,5 45,9 46,5 48,5 48,5 49,5 51,5 53,6 54,6 56,6 57,6 59,6 60,6 62,7 63,7 65,7 66,7 68,7 70,8 73,8 74,8 76,8 76,9 80,9 83,9 86,0 87,0 90,0 93,0 93,1 96,1 99,2 103,2 106,2 109,2 112,3 115,3 116,4 118,4
124
L4 max 24,4 25,5 25,9 26,5 27,5 28,5 29,5 30,5 31,6 32,6 33,6 34,6 35,6 36,6 37,7 38,7 39,7 40,7 41,7 42,8 44,8 45,8 46,8 48,9 50,9 52,9 54,0 55,0 57,0 59,0 61,1 63,1 65,2 67,2 69,2 71,2 73,3 75,3 76,4 77,4
L5 0,43 0,45 0,46 0,47 0,48 0,49 0,52 0,55 0,56 0,58 0,60 0,61 0,63 0,64 0,65 0,68 0,71 0,72 0,74 0,75 0,78 0,79 0,80 0,87 0,91 0,94 0,95 0,97 0,99 1,02 1,09 1,12 1,15 1,18 1,21 1,24 1,27 1,35 1,36 1,38
LS 50,00 50,00 50,00 50,00 50,00 56,00 56,00 56,00 56,00 56,00 56,00 56,00 56,00 56,00 56,00 56,00 56,00 56,00 56,00 56,00 56,00 56,00 56,00 56,00 60,00 60,00 60,00 60,00 60,00 60,00 60,00 60,00 60,00 70,00 70,00 70,00 70,00 70,00 70,00 70,00
SSC A A A A A B B B B B B B B B B C C C C C C C C D D D D D D D E E E E E E E F F F
periphery insert TCF040204AP TCF040204AP TCF040204AP TCF040204AP TCF040204AP TCF050204BP TCF050204BP TCF050204BP TCF050204BP TCF050204BP TCF050204BP TCF050204BP TCF050204BP TCF050204BP TCF050204BP TCF070306CP TCF070306CP TCF070306CP TCF070306CP TCF070306CP TCF070306CP TCF070306CP TCF070306CP TCF080308DP TCF080308DP TCF080308DP TCF080308DP TCF080308DP TCF080308DP TCF080308DP TCF100408EP TCF100408EP TCF100408EP TCF100408EP TCF100408EP TCF100408EP TCF100408EP TCF120412FP TCF120412FP TCF120412FP
centre insert TCF040203AC TCF040203AC TCF040203AC TCF040203AC TCF040203AC TCF060203BC TCF060203BC TCF060203BC TCF060203BC TCF060203BC TCF060203BC TCF060203BC TCF060203BC TCF060203BC TCF060203BC TCF070304CC TCF070304CC TCF070304CC TCF070304CC TCF070304CC TCF070304CC TCF070304CC TCF070304CC TCF090305DC TCF090305DC TCF090305DC TCF090305DC TCF090305DC TCF090305DC TCF090305DC TCF120405EC TCF120405EC TCF120405EC TCF120405EC TCF120405EC TCF120405EC TCF120405EC TCF150406FC TCF150406FC TCF150406FC
widia.com
Indexable Milling I Solid End Milling I Holemaking I Turning
Indexable Drills • Top Cut 4™
TC4 • 2 x D • SLR Shanks • Metric (continued)
order number 5578602 5578603 5578604 5578605 5578606 5578607 5578608 5578694 5578695 5578696 5578697 5578698 5578699 5578710 5578711 5578712 5578713 5578714 5578715 5538613 5538614 5538615 5538616 5538617 5538618 5538619 5538630 5538631 5538632 5538633 5538634
catalogue number TCF390R2SLR40MF TCF400R2SLR40MF TCF410R2SLR40MF TCF420R2SLR40MF TCF430R2SLR40MF TCF440R2SLR40MF TCF450R2SLR40MF TCF460R2SLR40MG TCF470R2SLR40MG TCF480R2SLR40MG TCF490R2SLR40MG TCF500R2SLR40MG TCF505R2SLR40MG TCF510R2SLR40MG TCF520R2SLR40MG TCF530R2SLR40MG TCF540R2SLR40MG TCF550R2SLR40MG TCF560R2SLR40MG TCF570R2SLR40MH TCF580R2SLR40MH TCF590R2SLR40MH TCF600R2SLR40MH TCF610R2SLR40MH TCF620R2SLR40MH TCF630R2SLR40MH TCF640R2SLR40MH TCF650R2SLR40MH TCF660R2SLR40MH TCF670R2SLR40MH TCF680R2SLR40MH
D1 39,00 40,00 41,00 42,00 43,00 44,00 45,00 46,00 47,00 48,00 49,00 50,00 50,50 51,00 52,00 53,00 54,00 55,00 56,00 57,00 58,00 59,00 60,00 61,00 62,00 63,00 64,00 65,00 66,00 67,00 68,00
D1 max 40,00 41,00 42,00 43,00 44,00 45,00 46,00 47,00 48,00 49,00 50,00 51,00 51,50 52,00 53,00 54,00 55,00 56,00 57,00 58,00 59,00 60,00 61,00 62,00 63,00 64,00 65,00 66,00 67,00 68,00 69,00
D 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40
L1 121,4 123,4 126,5 129,5 132,5 135,6 138,6 136,7 139,7 142,7 145,8 147,8 149,8 150,8 153,8 156,9 159,9 161,9 164,9 162,1 165,1 168,1 170,1 173,2 176,2 179,2 181,3 184,3 187,3 189,3 192,4
L4 max 79,4 81,4 83,5 85,5 87,5 89,6 91,6 93,7 95,7 97,7 99,8 101,8 102,8 103,8 105,8 107,9 109,9 111,9 113,9 116,1 118,1 120,1 122,1 124,2 126,2 128,2 130,3 132,3 134,3 136,3 138,4
L5 1,41 1,45 1,48 1,51 1,53 1,56 1,59 1,67 1,70 1,73 1,76 1,79 1,80 1,81 1,84 1,87 1,89 1,92 1,94 2,06 2,09 2,12 2,15 2,18 2,20 2,23 2,26 2,28 2,31 2,33 2,36
LS 70,00 70,00 70,00 70,00 70,00 70,00 70,00 70,00 70,00 70,00 70,00 70,00 70,00 70,00 70,00 70,00 70,00 70,00 70,00 70,00 70,00 70,00 70,00 70,00 70,00 70,00 70,00 70,00 70,00 70,00 70,00
SSC F F F F F F F G G G G G G G G G G G G H H H H H H H H H H H H
periphery insert TCF120412FP TCF120412FP TCF120412FP TCF120412FP TCF120412FP TCF120412FP TCF120412FP TCF150512GP TCF150512GP TCF150512GP TCF150512GP TCF150512GP TCF150512GP TCF150512GP TCF150512GP TCF150512GP TCF150512GP TCF150512GP TCF150512GP TCF180614HP TCF180614HP TCF180614HP TCF180614HP TCF180614HP TCF180614HP TCF180614HP TCF180614HP TCF180614HP TCF180614HP TCF180614HP TCF180614HP
centre insert TCF150406FC TCF150406FC TCF150406FC TCF150406FC TCF150406FC TCF150406FC TCF150406FC TCF180508GC TCF180508GC TCF180508GC TCF180508GC TCF180508GC TCF180508GC TCF180508GC TCF180508GC TCF180508GC TCF180508GC TCF180508GC TCF180508GC TCF210608HC TCF210608HC TCF210608HC TCF210608HC TCF210608HC TCF210608HC TCF210608HC TCF210608HC TCF210608HC TCF210608HC TCF210608HC TCF210608HC
NOTE: SSC = Pocket Seat Reference. To correspond with the SSC on the inserts. WARNING During through-hole operations, a slug or disc is produced as the tool breaks through the workpiece. When the drill is stationary and the workpiece is rotating, this slug may be hurled from the chuck by centrifugal force. Provide adequate shielding to protect bystanders.
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125
widia.com
Top Cut 4
™
Indexable Drills • Top Cut 4
TC4 • 3 x D • SLR Shanks • Metric
order number 5537863 5537864 5537866 5537867 5537868 5577928 5577929 5577930 5577931 5577932 5577933 5577934 5577935 5577936 5577937 5578828 5578829 5578830 5578831 5578832 5578833 5578834 5578835 5537824 5537825 5537826 5537827 5537828 5537829 5537830 5537944 5537945 5537946 5537947 5537948 5537949 5537950 5578609 5578610 5578611
widia.com
catalogue number TCF120R3SLR20MA TCF125R3SLR20MA TCF127R3SLR20MA TCF130R3SLR20MA TCF135R3SLR20MA TCF140R3SLR25MB TCF145R3SLR25MB TCF150R3SLR25MB TCF155R3SLR25MB TCF160R3SLR25MB TCF165R3SLR25MB TCF170R3SLR25MB TCF175R3SLR25MB TCF180R3SLR25MB TCF185R3SLR25MB TCF190R3SLR25MC TCF195R3SLR25MC TCF200R3SLR25MC TCF205R3SLR25MC TCF210R3SLR25MC TCF220R3SLR25MC TCF225R3SLR25MC TCF230R3SLR25MC TCF240R3SLR25MD TCF250R3SLR32MD TCF260R3SLR32MD TCF265R3SLR32MD TCF270R3SLR32MD TCF280R3SLR32MD TCF290R3SLR32MD TCF300R3SLR32ME TCF310R3SLR32ME TCF320R3SLR32ME TCF330R3SLR40ME TCF340R3SLR40ME TCF350R3SLR40ME TCF360R3SLR40ME TCF370R3SLR40MF TCF375R3SLR40MF TCF380R3SLR40MF
D1 12,00 12,50 12,70 13,00 13,50 14,00 14,50 15,00 15,50 16,00 16,50 17,00 17,50 18,00 18,50 19,00 19,50 20,00 20,50 21,00 22,00 22,50 23,00 24,00 25,00 26,00 26,50 27,00 28,00 29,00 30,00 31,00 32,00 33,00 34,00 35,00 36,00 37,00 37,50 38,00
D1 max 12,50 13,00 13,20 13,50 14,00 14,50 15,00 15,50 16,00 16,50 17,00 17,50 18,00 18,50 19,00 19,50 20,00 20,50 21,00 21,50 22,50 23,00 23,50 25,00 26,00 27,00 27,50 28,00 29,00 30,00 31,00 32,00 33,00 34,00 35,00 36,00 37,00 38,00 38,50 39,00
D 20 20 20 20 20 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 32 32 32 32 32 32 32 32 32 40 40 40 40 40 40 40
L1 55,4 57,0 58,6 59,5 61,0 62,5 64,0 66,5 69,1 70,6 73,1 74,6 77,1 78,6 81,2 82,7 85,2 86,7 89,2 91,8 95,8 97,3 99,8 100,9 105,9 109,9 112,5 114,0 118,0 122,0 123,1 127,1 131,2 136,2 140,2 144,2 148,3 152,3 153,9 156,4
126
L4 max 36,4 38,0 38,6 39,5 41,0 42,5 44,0 45,5 47,1 48,6 50,1 51,6 53,1 54,6 56,2 57,7 59,2 60,7 62,2 63,8 66,8 68,3 69,8 72,9 75,9 78,9 80,5 82,0 85,0 88,0 91,1 94,1 97,2 100,2 103,2 106,2 109,3 112,3 113,9 115,4
L5 0,43 0,45 0,46 0,47 0,48 0,49 0,52 0,55 0,56 0,58 0,60 0,61 0,63 0,64 0,65 0,68 0,71 0,72 0,74 0,75 0,78 0,79 0,80 0,87 0,91 0,94 0,95 0,97 0,99 1,02 1,09 1,12 1,15 1,18 1,21 1,24 1,27 1,35 1,36 1,38
LS 50,00 50,00 50,00 50,00 50,00 56,00 56,00 56,00 56,00 56,00 56,00 56,00 56,00 56,00 56,00 56,00 56,00 56,00 56,00 56,00 56,00 56,00 56,00 56,00 60,00 60,00 60,00 60,00 60,00 60,00 60,00 60,00 60,00 70,00 70,00 70,00 70,00 70,00 70,00 70,00
SSC A A A A A B B B B B B B B B B C C C C C C C C D D D D D D D E E E E E E E F F F
periphery insert TCF040204AP TCF040204AP TCF040204AP TCF040204AP TCF040204AP TCF050204BP TCF050204BP TCF050204BP TCF050204BP TCF050204BP TCF050204BP TCF050204BP TCF050204BP TCF050204BP TCF050204BP TCF070306CP TCF070306CP TCF070306CP TCF070306CP TCF070306CP TCF070306CP TCF070306CP TCF070306CP TCF080308DP TCF080308DP TCF080308DP TCF080308DP TCF080308DP TCF080308DP TCF080308DP TCF100408EP TCF100408EP TCF100408EP TCF100408EP TCF100408EP TCF100408EP TCF100408EP TCF120412FP TCF120412FP TCF120412FP
centre insert TCF040203AC TCF040203AC TCF040203AC TCF040203AC TCF040203AC TCF060203BC TCF060203BC TCF060203BC TCF060203BC TCF060203BC TCF060203BC TCF060203BC TCF060203BC TCF060203BC TCF060203BC TCF070304CC TCF070304CC TCF070304CC TCF070304CC TCF070304CC TCF070304CC TCF070304CC TCF070304CC TCF090305DC TCF090305DC TCF090305DC TCF090305DC TCF090305DC TCF090305DC TCF090305DC TCF120405EC TCF120405EC TCF120405EC TCF120405EC TCF120405EC TCF120405EC TCF120405EC TCF150406FC TCF150406FC TCF150406FC
widia.com
Indexable Milling I Solid End Milling I Holemaking I Turning
Indexable Drills • Top Cut 4™
TC4 • 3 x D • SLR Shanks • Metric (continued)
order number 5578612 5578613 5578614 5578615 5578616 5578617 5578618 5578716 5578717 5578718 5578719 5578720 5578721 5578722 5578723 5578724 5578726 5578727 5578728 5538635 5538636 5538637 5538638 5538639 5538640 5538641 5538642 5538643 5538644 5538645 5538646
catalogue number TCF390R3SLR40MF TCF400R3SLR40MF TCF410R3SLR40MF TCF420R3SLR40MF TCF430R3SLR40MF TCF440R3SLR40MF TCF450R3SLR40MF TCF460R3SLR40MG TCF470R3SLR40MG TCF480R3SLR40MG TCF490R3SLR40MG TCF500R3SLR40MG TCF505R3SLR40MG TCF510R3SLR40MG TCF520R3SLR40MG TCF530R3SLR40MG TCF540R3SLR40MG TCF550R3SLR40MG TCF560R3SLR40MG TCF570R3SLR40MH TCF580R3SLR40MH TCF590R3SLR40MH TCF600R3SLR40MH TCF610R3SLR40MH TCF620R3SLR40MH TCF630R3SLR40MH TCF640R3SLR40MH TCF650R3SLR40MH TCF660R3SLR40MH TCF670R3SLR40MH TCF680R3SLR40MH
D1 39,00 40,00 41,00 42,00 43,00 44,00 45,00 46,00 47,00 48,00 49,00 50,00 50,50 51,00 52,00 53,00 54,00 55,00 56,00 57,00 58,00 59,00 60,00 61,00 62,00 63,00 64,00 65,00 66,00 67,00 68,00
D1 max 40,00 41,00 42,00 43,00 44,00 45,00 46,00 47,00 48,00 49,00 50,00 51,00 51,50 52,00 53,00 54,00 55,00 56,00 57,00 58,00 59,00 60,00 61,00 62,00 63,00 64,00 65,00 66,00 67,00 68,00 69,00
D 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40
L1 160,4 163,4 167,5 171,5 175,5 179,6 183,6 182,7 186,7 190,7 194,8 197,8 200,3 201,8 205,8 209,9 213,9 216,9 220,9 219,1 223,1 227,1 230,1 234,2 238,2 242,2 245,3 249,3 253,3 256,3 260,4
L4 max 118,4 121,4 124,5 127,5 130,5 133,6 136,6 139,7 142,7 145,7 148,8 151,8 153,3 154,8 157,8 160,9 163,9 166,9 169,9 173,1 176,1 179,1 182,1 185,2 188,2 191,2 194,3 197,3 200,3 203,3 206,4
L5 1,41 1,45 1,48 1,51 1,53 1,56 1,59 1,67 1,70 1,73 1,76 1,79 1,80 1,81 1,84 1,87 1,89 1,92 1,94 2,06 2,09 2,12 2,15 2,18 2,20 2,23 2,26 2,28 2,31 2,33 2,36
LS 70,00 70,00 70,00 70,00 70,00 70,00 70,00 70,00 70,00 70,00 70,00 70,00 70,00 70,00 70,00 70,00 70,00 70,00 70,00 70,00 70,00 70,00 70,00 70,00 70,00 70,00 70,00 70,00 70,00 70,00 70,00
SSC F F F F F F F G G G G G G G G G G G G H H H H H H H H H H H H
periphery insert TCF120412FP TCF120412FP TCF120412FP TCF120412FP TCF120412FP TCF120412FP TCF120412FP TCF150512GP TCF150512GP TCF150512GP TCF150512GP TCF150512GP TCF150512GP TCF150512GP TCF150512GP TCF150512GP TCF150512GP TCF150512GP TCF150512GP TCF180614HP TCF180614HP TCF180614HP TCF180614HP TCF180614HP TCF180614HP TCF180614HP TCF180614HP TCF180614HP TCF180614HP TCF180614HP TCF180614HP
centre insert TCF150406FC TCF150406FC TCF150406FC TCF150406FC TCF150406FC TCF150406FC TCF150406FC TCF180508GC TCF180508GC TCF180508GC TCF180508GC TCF180508GC TCF180508GC TCF180508GC TCF180508GC TCF180508GC TCF180508GC TCF180508GC TCF180508GC TCF210608HC TCF210608HC TCF210608HC TCF210608HC TCF210608HC TCF210608HC TCF210608HC TCF210608HC TCF210608HC TCF210608HC TCF210608HC TCF210608HC
NOTE: SSC = Pocket Seat Reference. To correspond with the SSC on the inserts. WARNING During through-hole operations, a slug or disc is produced as the tool breaks through the workpiece. When the drill is stationary and the workpiece is rotating, this slug may be hurled from the chuck by centrifugal force. Provide adequate shielding to protect bystanders.
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127
widia.com
Top Cut 4
™
Indexable Drills • Top Cut 4
TC4 • 4 x D • SLR Shanks • Metric
order number 5537869 5537870 5537871 5537872 5537873 5577938 5577939 5577940 5577941 5577942 5577943 5577944 5577945 5577946 5577947 5578836 5578837 5578838 5578839 5578840 5578841 5578842 5578843 5537831 5537832 5537833 5537834 5537835 5537836 5537837 5537951 5537952 5537953 5537954 5537955 5537956 5537957 5578619 5578620 5578621
widia.com
catalogue number TCF120R4SLR20MA TCF125R4SLR20MA TCF127R4SLR20MA TCF130R4SLR20MA TCF135R4SLR20MA TCF140R4SLR25MB TCF145R4SLR25MB TCF150R4SLR25MB TCF155R4SLR25MB TCF160R4SLR25MB TCF165R4SLR25MB TCF170R4SLR25MB TCF175R4SLR25MB TCF180R4SLR25MB TCF185R4SLR25MB TCF190R4SLR25MC TCF195R4SLR25MC TCF200R4SLR25MC TCF205R4SLR25MC TCF210R4SLR25MC TCF220R4SLR25MC TCF225R4SLR25MC TCF230R4SLR25MC TCF240R4SLR25MD TCF250R4SLR32MD TCF260R4SLR32MD TCF265R4SLR32MD TCF270R4SLR32MD TCF280R4SLR32MD TCF290R4SLR32MD TCF300R4SLR32ME TCF310R4SLR32ME TCF320R4SLR32ME TCF330R4SLR40ME TCF340R4SLR40ME TCF350R4SLR40ME TCF360R4SLR40ME TCF370R4SLR40MF TCF375R4SLR40MF TCF380R4SLR40MF
D1 12,00 12,50 12,70 13,00 13,50 14,00 14,50 15,00 15,50 16,00 16,50 17,00 17,50 18,00 18,50 19,00 19,50 20,00 20,50 21,00 22,00 22,50 23,00 24,00 25,00 26,00 26,50 27,00 28,00 29,00 30,00 31,00 32,00 33,00 34,00 35,00 36,00 37,00 37,50 38,00
D1 max 12,50 13,00 13,20 13,50 14,00 14,50 15,00 15,50 16,00 16,50 17,00 17,50 18,00 18,50 19,00 19,50 20,00 20,50 21,00 21,50 22,50 23,00 23,50 25,00 26,00 27,00 27,50 28,00 29,00 30,00 31,00 32,00 33,00 34,00 35,00 36,00 37,00 38,00 38,50 39,00
D 20 20 20 20 20 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 32 32 32 32 32 32 32 32 32 40 40 40 40 40 40 40
L1 67,4 69,5 71,3 72,5 75,5 76,5 78,5 81,5 84,6 86,6 89,6 91,6 94,6 96,6 99,7 101,7 104,7 106,7 109,7 112,8 117,8 119,8 122,8 124,9 130,9 135,9 139,0 141,0 146,0 151,0 153,1 158,1 163,2 165,2 174,2 179,2 184,3 189,3 191,4 194,4
128
L4 max 48,4 50,5 51,3 52,5 54,5 56,5 58,5 60,5 62,6 64,6 66,6 68,6 70,6 72,6 74,7 76,7 78,7 80,7 82,7 84,8 88,8 90,8 92,8 96,9 100,9 104,9 107,0 109,0 113,0 117,0 121,1 125,1 129,2 133,2 137,2 141,2 145,3 149,3 151,4 153,4
L5 0,43 0,45 0,46 0,47 0,48 0,49 0,52 0,55 0,56 0,58 0,60 0,61 0,63 0,64 0,65 0,68 0,71 0,72 0,74 0,75 0,78 0,79 0,80 0,87 0,91 0,94 0,95 0,97 0,99 1,02 1,09 1,12 1,15 1,18 1,21 1,24 1,27 1,35 1,36 1,38
LS 50,00 50,00 50,00 50,00 50,00 56,00 56,00 56,00 56,00 56,00 56,00 56,00 56,00 56,00 56,00 56,00 56,00 56,00 56,00 56,00 56,00 56,00 56,00 56,00 60,00 60,00 60,00 60,00 60,00 60,00 60,00 60,00 60,00 70,00 70,00 70,00 70,00 70,00 70,00 70,00
SSC A A A A A B B B B B B B B B B C C C C C C C C D D D D D D D E E E E E E E F F F
periphery insert TCF040204AP TCF040204AP TCF040204AP TCF040204AP TCF040204AP TCF050204BP TCF050204BP TCF050204BP TCF050204BP TCF050204BP TCF050204BP TCF050204BP TCF050204BP TCF050204BP TCF050204BP TCF070306CP TCF070306CP TCF070306CP TCF070306CP TCF070306CP TCF070306CP TCF070306CP TCF070306CP TCF080308DP TCF080308DP TCF080308DP TCF080308DP TCF080308DP TCF080308DP TCF080308DP TCF100408EP TCF100408EP TCF100408EP TCF100408EP TCF100408EP TCF100408EP TCF100408EP TCF120412FP TCF120412FP TCF120412FP
centre insert TCF040203AC TCF040203AC TCF040203AC TCF040203AC TCF040203AC TCF060203BC TCF060203BC TCF060203BC TCF060203BC TCF060203BC TCF060203BC TCF060203BC TCF060203BC TCF060203BC TCF060203BC TCF070304CC TCF070304CC TCF070304CC TCF070304CC TCF070304CC TCF070304CC TCF070304CC TCF070304CC TCF090305DC TCF090305DC TCF090305DC TCF090305DC TCF090305DC TCF090305DC TCF090305DC TCF120405EC TCF120405EC TCF120405EC TCF120405EC TCF120405EC TCF120405EC TCF120405EC TCF150406FC TCF150406FC TCF150406FC
widia.com
Indexable Milling I Solid End Milling I Holemaking I Turning
Indexable Drills • Top Cut 4™
TC4 • 4 x D • SLR Shanks • Metric (continued)
order number 5578622 5578623 5578624 5578625 5578626 5578627 5578628 5578729 5578730 5578731 5578732 5578733 5578734 5578735 5578736 5578737 5578738 5578739 5578750 5538647 5538648 5538649 5538650 5538651 5538652 5538653 5538654 5538655 5538656 5538657 5538658
catalogue number TCF390R4SLR40MF TCF400R4SLR40MF TCF410R4SLR40MF TCF420R4SLR40MF TCF430R4SLR40MF TCF440R4SLR40MF TCF450R4SLR40MF TCF460R4SLR40MG TCF470R4SLR40MG TCF480R4SLR40MG TCF490R4SLR40MG TCF500R4SLR40MG TCF505R4SLR40MG TCF510R4SLR40MG TCF520R4SLR40MG TCF530R4SLR40MG TCF540R4SLR40MG TCF550R4SLR40MG TCF560R4SLR40MG TCF570R4SLR40MH TCF580R4SLR40MH TCF590R4SLR40MH TCF600R4SLR40MH TCF610R4SLR40MH TCF620R4SLR40MH TCF630R4SLR40MH TCF640R4SLR40MH TCF650R4SLR40MH TCF660R4SLR40MH TCF670R4SLR40MH TCF680R4SLR40MH
D1 39,00 40,00 41,00 42,00 43,00 44,00 45,00 46,00 47,00 48,00 49,00 50,00 50,50 51,00 52,00 53,00 54,00 55,00 56,00 57,00 58,00 59,00 60,00 61,00 62,00 63,00 64,00 65,00 66,00 67,00 68,00
D1 max 40,00 41,00 42,00 43,00 44,00 45,00 46,00 47,00 48,00 49,00 50,00 51,00 51,50 52,00 53,00 54,00 55,00 56,00 57,00 58,00 59,00 60,00 61,00 62,00 63,00 64,00 65,00 66,00 67,00 68,00 69,00
D 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40
L1 199,4 203,4 208,5 213,5 218,5 223,6 228,6 228,7 233,7 238,7 243,8 247,8 250,8 252,8 257,8 262,9 267,9 271,9 276,9 276,1 281,1 286,1 290,1 295,2 300,2 305,2 309,3 314,3 319,3 323,3 328,4
L4 max 157,4 161,4 165,5 169,5 173,5 177,6 181,6 185,7 189,7 193,7 197,8 201,8 203,8 205,8 209,8 213,9 217,9 221,9 225,9 230,1 234,1 238,1 242,1 246,2 250,2 254,2 258,3 262,3 266,3 270,3 274,4
L5 1,41 1,45 1,48 1,51 1,53 1,56 1,59 1,67 1,70 1,73 1,76 1,79 1,80 1,81 1,84 1,87 1,89 1,92 1,94 2,06 2,09 2,12 2,15 2,18 2,20 2,23 2,26 2,28 2,31 2,33 2,36
LS 70,00 70,00 70,00 70,00 70,00 70,00 70,00 70,00 70,00 70,00 70,00 70,00 70,00 70,00 70,00 70,00 70,00 70,00 70,00 70,00 70,00 70,00 70,00 70,00 70,00 70,00 70,00 70,00 70,00 70,00 70,00
SSC F F F F F F F G G G G G G G G G G G G H H H H H H H H H H H H
periphery insert TCF120412FP TCF120412FP TCF120412FP TCF120412FP TCF120412FP TCF120412FP TCF120412FP TCF150512GP TCF150512GP TCF150512GP TCF150512GP TCF150512GP TCF150512GP TCF150512GP TCF150512GP TCF150512GP TCF150512GP TCF150512GP TCF150512GP TCF180614HP TCF180614HP TCF180614HP TCF180614HP TCF180614HP TCF180614HP TCF180614HP TCF180614HP TCF180614HP TCF180614HP TCF180614HP TCF180614HP
centre insert TCF150406FC TCF150406FC TCF150406FC TCF150406FC TCF150406FC TCF150406FC TCF150406FC TCF180508GC TCF180508GC TCF180508GC TCF180508GC TCF180508GC TCF180508GC TCF180508GC TCF180508GC TCF180508GC TCF180508GC TCF180508GC TCF180508GC TCF210608HC TCF210608HC TCF210608HC TCF210608HC TCF210608HC TCF210608HC TCF210608HC TCF210608HC TCF210608HC TCF210608HC TCF210608HC TCF210608HC
NOTE: SSC = Pocket Seat Reference. To correspond with the SSC on the inserts. WARNING During through-hole operations, a slug or disc is produced as the tool breaks through the workpiece. When the drill is stationary and the workpiece is rotating, this slug may be hurled from the chuck by centrifugal force. Provide adequate shielding to protect bystanders.
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widia.com
Top Cut 4
™
Indexable Drills • Top Cut 4
TC4 • 5 x D • SLR Shanks • Metric
order number 5537874 5537875 5537876 5537877 5537878 5577948 5577949 5577950 5577951 5577952 5577953 5577954 5577955 5577956 5577957 5578844 5578845 5578846 5578847 5578848 5578849 5578850 5578851 5537838 5537839 5537840 5537841 5537842 5537843 5537844 5537958 5537959 5537960 5537961 5537962 5537963 5537964 5578629 5578640 5578641
widia.com
catalogue number TCF120R5SLR20MA TCF125R5SLR20MA TCF127R5SLR20MA TCF130R5SLR20MA TCF135R5SLR20MA TCF140R5SLR25MB TCF145R5SLR25MB TCF150R5SLR25MB TCF155R5SLR25MB TCF160R5SLR25MB TCF165R5SLR25MB TCF170R5SLR25MB TCF175R5SLR25MB TCF180R5SLR25MB TCF185R5SLR25MB TCF190R5SLR25MC TCF195R5SLR25MC TCF200R5SLR25MC TCF205R5SLR25MC TCF210R5SLR25MC TCF220R5SLR25MC TCF225R5SLR25MC TCF230R5SLR25MC TCF240R5SLR25MD TCF250R5SLR32MD TCF260R5SLR32MD TCF265R5SLR32MD TCF270R5SLR32MD TCF280R5SLR32MD TCF290R5SLR32MD TCF300R5SLR32ME TCF310R5SLR32ME TCF320R5SLR32ME TCF330R5SLR40ME TCF340R5SLR40ME TCF350R5SLR40ME TCF360R5SLR40ME TCF370R5SLR40MF TCF375R5SLR40MF TCF380R5SLR40MF
D1 12,00 12,50 12,70 13,00 13,50 14,00 14,50 15,00 15,50 16,00 16,50 17,00 17,50 18,00 18,50 19,00 19,50 20,00 20,50 21,00 22,00 22,50 23,00 24,00 25,00 26,00 26,50 27,00 28,00 29,00 30,00 31,00 32,00 33,00 34,00 35,00 36,00 37,00 37,50 38,00
D 20 20 20 20 20 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 32 32 32 32 32 32 32 32 32 40 40 40 40 40 40 40
L1 79,4 82,0 84,0 85,5 89,0 90,5 93,0 96,5 100,1 102,6 106,1 108,6 112,1 114,6 118,2 120,7 124,2 126,7 130,2 133,8 139,8 142,3 145,8 148,9 155,9 161,9 165,5 168,0 174,0 180,0 183,1 189,1 195,2 202,2 208,2 214,2 220,3 226,3 228,9 232,4
L4 max 60,4 63,0 64,0 65,5 68,0 70,5 73,0 75,5 78,1 80,6 83,1 85,6 88,1 90,6 93,2 95,7 98,2 100,7 103,2 105,8 110,8 113,3 115,8 120,9 125,9 130,9 133,5 136,0 141,0 146,0 151,1 156,1 161,2 166,2 171,2 176,2 181,3 186,3 188,9 191,4
130
L5 0,43 0,45 0,46 0,47 0,48 0,49 0,52 0,55 0,56 0,58 0,60 0,61 0,63 0,64 0,65 0,68 0,71 0,72 0,74 0,75 0,78 0,79 0,80 0,87 0,91 0,94 0,95 0,97 0,99 1,02 1,09 1,12 1,15 1,18 1,21 1,24 1,27 1,35 1,36 1,38
LS 50,00 50,00 50,00 50,00 50,00 56,00 56,00 56,00 56,00 56,00 56,00 56,00 56,00 56,00 56,00 56,00 56,00 56,00 56,00 56,00 56,00 56,00 56,00 56,00 60,00 60,00 60,00 60,00 60,00 60,00 60,00 60,00 60,00 70,00 70,00 70,00 70,00 70,00 70,00 70,00
SSC A A A A A B B B B B B B B B B C C C C C C C C D D D D D D D E E E E E E E F F F
periphery insert TCF040204AP TCF040204AP TCF040204AP TCF040204AP TCF040204AP TCF050204BP TCF050204BP TCF050204BP TCF050204BP TCF050204BP TCF050204BP TCF050204BP TCF050204BP TCF050204BP TCF050204BP TCF070306CP TCF070306CP TCF070306CP TCF070306CP TCF070306CP TCF070306CP TCF070306CP TCF070306CP TCF080308DP TCF080308DP TCF080308DP TCF080308DP TCF080308DP TCF080308DP TCF080308DP TCF100408EP TCF100408EP TCF100408EP TCF100408EP TCF100408EP TCF100408EP TCF100408EP TCF120412FP TCF120412FP TCF120412FP
centre insert TCF040203AC TCF040203AC TCF040203AC TCF040203AC TCF040203AC TCF060203BC TCF060203BC TCF060203BC TCF060203BC TCF060203BC TCF060203BC TCF060203BC TCF060203BC TCF060203BC TCF060203BC TCF070304CC TCF070304CC TCF070304CC TCF070304CC TCF070304CC TCF070304CC TCF070304CC TCF070304CC TCF090305DC TCF090305DC TCF090305DC TCF090305DC TCF090305DC TCF090305DC TCF090305DC TCF120405EC TCF120405EC TCF120405EC TCF120405EC TCF120405EC TCF120405EC TCF120405EC TCF150406FC TCF150406FC TCF150406FC
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Indexable Milling I Solid End Milling I Holemaking I Turning
Indexable Drills • Top Cut 4™
TC4 • 5 x D • SLR Shanks • Metric (continued)
order number 5578642 5578643 5578644 5578645 5578646 5578647 5578648 5578751 5578752 5578753 5578754 5578755 5578756 5578757 5578758 5578759 5578760 5578761 5578762 5538659 5538680 5538681 5538682 5538683 5538684 5538685 5538686 5538687 5538688 5538689 5538700
catalogue number TCF390R5SLR40MF TCF400R5SLR40MF TCF410R5SLR40MF TCF420R5SLR40MF TCF430R5SLR40MF TCF440R5SLR40MF TCF450R5SLR40MF TCF460R5SLR40MG TCF470R5SLR40MG TCF480R5SLR40MG TCF490R5SLR40MG TCF500R5SLR40MG TCF505R5SLR40MG TCF510R5SLR40MG TCF520R5SLR40MG TCF530R5SLR40MG TCF540R5SLR40MG TCF550R5SLR40MG TCF560R5SLR40MG TCF570R5SLR40MH TCF580R5SLR40MH TCF590R5SLR40MH TCF600R5SLR40MH TCF610R5SLR40MH TCF620R5SLR40MH TCF630R5SLR40MH TCF640R5SLR40MH TCF650R5SLR40MH TCF660R5SLR40MH TCF670R5SLR40MH TCF680R5SLR40MH
D1 39,00 40,00 41,00 42,00 43,00 44,00 45,00 46,00 47,00 48,00 49,00 50,00 50,50 51,00 52,00 53,00 54,00 55,00 56,00 57,00 58,00 59,00 60,00 61,00 62,00 63,00 64,00 65,00 66,00 67,00 68,00
D 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40
L1 238,4 243,4 249,5 255,5 261,5 267,6 273,6 274,7 280,7 286,7 292,8 297,8 301,3 303,8 309,8 315,9 321,9 326,9 332,9 333,1 339,1 345,1 350,1 356,2 362,2 368,2 373,3 379,3 385,3 390,3 396,4
L4 max 196,4 201,4 206,5 211,5 216,5 221,6 226,6 231,7 236,7 241,7 246,8 251,8 254,3 256,8 261,8 266,9 271,9 276,9 281,9 287,1 292,1 297,1 302,1 307,2 312,2 317,2 322,3 327,3 332,3 337,3 342,4
L5 1,41 1,45 1,48 1,51 1,53 1,56 1,59 1,67 1,70 1,73 1,76 1,79 1,80 1,81 1,84 1,87 1,89 1,92 1,94 2,06 2,09 2,12 2,15 2,18 2,20 2,23 2,26 2,28 2,31 2,33 2,36
LS 70,00 70,00 70,00 70,00 70,00 70,00 70,00 70,00 70,00 70,00 70,00 70,00 70,00 70,00 70,00 70,00 70,00 70,00 70,00 70,00 70,00 70,00 70,00 70,00 70,00 70,00 70,00 70,00 70,00 70,00 70,00
SSC F F F F F F F G G G G G G G G G G G G H H H H H H H H H H H H
periphery insert TCF120412FP TCF120412FP TCF120412FP TCF120412FP TCF120412FP TCF120412FP TCF120412FP TCF150512GP TCF150512GP TCF150512GP TCF150512GP TCF150512GP TCF150512GP TCF150512GP TCF150512GP TCF150512GP TCF150512GP TCF150512GP TCF150512GP TCF180614HP TCF180614HP TCF180614HP TCF180614HP TCF180614HP TCF180614HP TCF180614HP TCF180614HP TCF180614HP TCF180614HP TCF180614HP TCF180614HP
centre insert TCF150406FC TCF150406FC TCF150406FC TCF150406FC TCF150406FC TCF150406FC TCF150406FC TCF180508GC TCF180508GC TCF180508GC TCF180508GC TCF180508GC TCF180508GC TCF180508GC TCF180508GC TCF180508GC TCF180508GC TCF180508GC TCF180508GC TCF210608HC TCF210608HC TCF210608HC TCF210608HC TCF210608HC TCF210608HC TCF210608HC TCF210608HC TCF210608HC TCF210608HC TCF210608HC TCF210608HC
NOTE: SSC = Pocket Seat Reference. To correspond with the SSC on the inserts. WARNING During through-hole operations, a slug or disc is produced as the tool breaks through the workpiece. When the drill is stationary and the workpiece is rotating, this slug may be hurled from the chuck by centrifugal force. Provide adequate shielding to protect bystanders.
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Top Cut 4
™
Indexable Drills • Top Cut 4
TC4 • Centre Inserts • Aluminium • V36 v
first choice
j
alternate choice
4,47
2,10
3,65
2,00
0,300
A
TCF060203BCV36
6,00
2,40
4,90
2,40
0,300
B
TCF070304CCV36
7,59
2,60
6,20
2,80
0,400
C
TCF090305DCV36
9,55
2,80
7,80
3,00
0,500
D
TCF120405ECV36
12,00
3,40
9,80
3,60
0,500
E
TCF150406FCV36
14,94
4,80
12,20
4,20
0,600
F
TCF180508GCV36
17,88
6,00
14,60
5,40
0,800
G
TCF210608HCV36
21,68
7,50
17,70
6,50
0,800
H
WPK10CH WU25CH WU40PH WN10PH
TCF040203ACV36
– – – 6407887
SSC
– – – 6372041
RR
v
– – – 6372042
S
v
– – – 6372045
W
v
v
– – – 6372047
D1
v
v
– – – 6346757
D
v
v
– – – 6407890
catalogue number
v
– – – 6372049
P M K N S H
NOTE: S SC = Pocket Seat Reference. To correspond with the SSC on the toolholder.
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132
widia.com
Indexable Milling I Solid End Milling I Holemaking I Turning
Indexable Drills • Top Cut 4™
TC4 • Periphery Inserts • Aluminium • V36 first choice
j
alternate choice
v
v
v
v
v
v
v
v v
D
D1
W
S
RR
SSC
TCF040204APV36
4,14
2,10
4,40
2,00
0,400
A
TCF050204BPV36
5,07
2,40
5,40
2,40
0,400
B
TCF070306CPV36
6,67
2,60
7,10
2,80
0,600
C
TCF080308DPV36
8,08
2,80
8,60
3,00
0,800
D
TCF100408EPV36
9,96
3,40
10,60
3,60
0,800
E
TCF120412FPV36
12,59
4,80
13,40
4,20
1,200
F
TCF150512GPV36
15,13
6,00
16,10
5,40
1,200
G
– – – 6407889
TCF180614HPV36
18,04
7,50
19,20
6,50
1,400
H
– – – 6348893
– – – 6372046
– – – 6372044
– – – 6372043
– – – 6371850
– – – 6407888
catalogue number
– – – 6372048
P M K N S H
WPK10CH WU25CH WU40PH WN10PH
v
NOTE: S SC = Pocket Seat Reference. To correspond with the SSC on the toolholder.
widia.com
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widia.com
Top Cut 4
™
Indexable Drills • Top Cut 4
TC4 • Centre Inserts • Long Chip Materials • V38 v
first choice
j
alternate choice
TCF040203ACV38
4,47
2,10
3,65
2,00
0,300
A
TCF060203BCV38
6,00
2,40
4,90
2,40
0,300
B
TCF070304CCV38
7,59
2,60
6,20
2,80
0,400
C
TCF090305DCV38
9,55
2,80
7,80
3,00
0,500
D
TCF120405ECV38
12,00
3,40
9,80
3,60
0,500
E
TCF150406FCV38
14,94
4,80
12,20
4,20
0,600
F
TCF180508GCV38
17,88
6,00
14,60
5,40
0,800
G
TCF210608HCV38
21,68
7,50
17,70
6,50
0,800
H
– – 6429459
SSC
– – 6429460
RR
– – 6429461
S
v
– – 6429462
W
v
– – 6429463
D1
v v
– – 6324383
D
v
v v
– – 6429464
catalogue number
v
– WPK10CH – WU25CH 6429458 WU40PH
P M K N S H
NOTE: S SC = Pocket Seat Reference. To correspond with the SSC on the toolholder.
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134
widia.com
Indexable Milling I Solid End Milling I Holemaking I Turning
Indexable Drills • Top Cut 4™
TC4 • Periphery Inserts • Long Chip Materials • V38
S
RR
SSC
TCF040204APV38
4,14
2,10
4,40
2,00
0,400
A
TCF050204BPV38
5,07
2,40
5,40
2,40
0,400
B
TCF070306CPV38
6,67
2,60
7,10
2,80
0,600
C
TCF080308DPV38
8,08
2,80
8,60
3,00
0,800
D
TCF100408EPV38
9,96
3,40
10,60
3,60
0,800
E
TCF120412FPV38
12,59
4,80
13,40
4,20
1,200
F
TCF150512GPV38
15,13
6,00
16,10
5,40
1,200
G
TCF180614HPV38
18,04
7,50
19,20
6,50
1,400
H
v
– WPK10CH 6429424 WU25CH 6429425 WU40PH
W
v
– 6429426 6429427
D1
v v
– 6429466 6429428
D
v
v v
– 6429429 6429430
catalogue number
v
– 6429451 6429452
P M K N S H
– 6429453 6429454
alternate choice
– 6429455 6324381
first choice
j
– 6429456 6429457
v
NOTE: S SC = Pocket Seat Reference. To correspond with the SSC on the toolholder.
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Top Cut 4
™
Indexable Drills • Top Cut 4
Top Cut 4 • Insert Selection Guide Material Group P1 P2–P4 P5–P6 M1–M3 K1–K3 N1–N4 S1–S4
Geometry V38 V34 V36 V36 V34 V36 V38
Stable Cutting Conditions periphery insert centre insert WU25CH WU40PH WPK10CH WU40PH WU25CH WU40PH WU25CH WU40PH WPK10CH WU40PH WN10PH WN10PH WU40PH WU40PH
Unstable Cutting Conditions periphery insert centre insert WU40PH WU40PH WU25CH WU40PH WU40PH WU40PH WU40PH WU40PH WU40PH WU40PH WN10PH WN10PH WU40PH WU40PH
Interrupted Cutting Conditions periphery insert centre insert WU40PH WU40PH WU40PH WU40PH WU40PH WU40PH WU40PH WU40PH WU40PH WU40PH WN10PH WN10PH WU40PH WU40PH
Top Cut 4 • Cutting Data • Metric Metric Recommended Feed Rate per Revolution Grade Material Group P0 P1 P2 P3 P4 P5 P6 M1 M2 M3 K1 K2 K3 N1 N2 N3 S3 S4
Geometry -V38 -V38 -V34 -V34 -V34 -V36 -V36 -V38 –V36 -V36 -V34 -V34 -V34 -V36 -V36 -V36 -V38 -V38
centre WU40PH WU40PH WU40PH WU40PH WU40PH WU40PH WU40PH WU40PH WU40PH WU40PH WU25CH WU40PH WU40PH WN10PH WN10PH WN10PH WU40PH WU40PH
periphery WU25CH WU25CH WU25CH WPK10CH WPK10CH WU25CH WU25CH WU40PH WU40PH WU40PH WPK10CH WPK10CH WPK10CH WN10PH WN10PH WN10PH WU40PH WU40PH
Grade Material Group P0 P1 P2 P3 P4 P5 P6 M1 M2 M3 K1 K2 K3 N1 N2 N3 S3 S4
Geometry -V38 -V38 -V34 -V34 -V34 -V36 -V36 -V38 –V36 -V36 -V34 -V34 -V34 -V36 -V36 -V36 -V38 -V38
centre WU40PH WU40PH WU40PH WU40PH WU40PH WU40PH WU40PH WU40PH WU40PH WU40PH WU25CH WU40PH WU40PH WN10PH WN10PH WN10PH WU40PH WU40PH
periphery WU25CH WU25CH WU25CH WPK10CH WPK10CH WU25CH WU25CH WU40PH WU40PH WU40PH WPK10CH WPK10CH WPK10CH WN10PH WN10PH WN10PH WU40PH WU40PH
Cutting Speed — Vc m/min min 120 120 120 120 120 120 120 120 110 100 120 100 100 250 150 80 20 35
Start 180 180 190 200 190 180 160 160 140 120 200 180 170 350 300 120 30 40
max 260 260 280 310 310 250 210 240 210 200 280 260 240 500 450 150 45 65
Cutting Speed — Vc m/min min 120 120 120 120 120 120 120 120 110 100 120 100 100 250 150 80 20 35
Start 180 180 190 200 190 180 160 160 140 120 200 180 170 350 300 120 30 40
max 260 260 280 310 310 250 210 240 210 200 280 260 240 500 450 150 45 65
Tool Diameter mm/rev mm/rev mm/rev mm/rev mm/rev mm/rev mm/rev mm/rev mm/rev mm/rev mm/rev mm/rev mm/rev mm/rev mm/rev mm/rev mm/rev mm/rev
12,00–13,99 Insert Size A 0,06–0,08 0,06–0,10 0,06–0,10 0,08–0,15 0,08–0,15 0,06–0,10 0,06–0,10 0,06–0,11 0,06–0,10 0,06–0,10 0,08–0,14 0,08–0,14 0,08–0,14 0,06–0,10 0,06–0,10 0,06–0,10 0,08–0,12 0,08–0,12
14,00–18,99 Insert Size B 0,08–0,11 0,08–0,13 0,08–0,15 0,10–0,16 0,10–0,16 0,08–0,14 0,08–0,14 0,07–0,11 0,07–0,11 0,07–0,11 0,08–0,16 0,08–0,16 0,08–0,16 0,08–0,14 0,08–0,14 0,07–0,11 0,08–0,13 0,08–0,13
19,00–23,99 Insert Size C 0,10–0,13 0,10–0,15 0,10–0,16 0,11–0,18 0,11–0,18 0,10–0,15 0,10–0,15 0,08–0,12 0,08–0,12 0,08–0,12 0,10–0,18 0,10–0,18 0,10–0,18 0,10–0,15 0,10–0,15 0,08–0,12 0,10–0,15 0,10 –0,15
24,00–29,99 Insert Size D 0,11–0,14 0,11–0,16 0,11–0,17 0,12–0,20 0,12–0,20 0,11–0,16 0,11–0,16 0,10–0,14 0,10–0,14 0,10–0,14 0,12–0,24 0,12–0,24 0,12–0,24 0,11–0,16 0,11–0,16 0,10–0,14 0,12–0,19 0,12–0,19
Tool Diameter mm/rev mm/rev mm/rev mm/rev mm/rev mm/rev mm/rev mm/rev mm/rev mm/rev mm/rev mm/rev mm/rev mm/rev mm/rev mm/rev mm/rev mm/rev
30,00–36,99 Insert Size E 0,13–0,16 0,13–0,17 0,13–0,20 0,16–0,24 0,14–0,22 0,13–0,18 0,13–0,18 0,12–0,17 0,12–0,17 0,12–0,17 0,14–0,26 0,14–0,26 0,14–0,26 0,13–0,18 0,13–0,18 0,12–0,17 0,14–0,21 0,14–0,21
37,00–45,99 Insert Size F 0,15–0,18 0,15–0,19 0,15–0,21 0,16–0,24 0,16–0,24 0,15–0,20 0,15–0,20 0,14–0,21 0,14–0,21 0,14–0,21 0,16–0,30 0,16–0,30 0,16–0,30 0,15–0,20 0,15–0,20 0,14–0,21 0,16–0,24 0,16–0,24
46,00–56,99 Insert Size G 0,16–0,23 0,16–0,24 0,16–0,28 0,18–0,30 0,18–0,30 0,16–0,28 0,16–0,28 0,16–0,23 0,16–0,23 0,16–0,23 0,18–0,32 0,18–0,32 0,18–0,32 0,16–0,28 0,16–0,28 0,16–0,23 0,18–0,26 0,18–0,26
57,00–68,00 Insert Size H 0,17–0,24 0,17–0,25 0,17–0,30 0,19–0,32 0,19–0,32 0,17–0,30 0,17–0,29 0,16–0,24 0,16–0,24 0,16–0,24 0,20–0,36 0,20–0,36 0,20–0,36 0,17–0,30 0,17–0,30 0,16–0,24 0,20–0,30 0,20–0,30
NOTE: A ll speed conditions are for stable conditions. For unstable conditions, it is suggested to reduce starting speeds by 10%. For interrupted cuts, reduce by 20%. For 4 x D, it is highly recommended to start with feed and speed values reduced by 10% less than above data. For 5 x D, diameter range 12–23,99mm (insert sizes A to C), it is highly recommended to start with feed and speed values reduced by 20% less than above data. For 5 x D, diameter range 25–68mm (inserts sizes D to H), it is highly recommended to start with feed and speed values reduced by 15% less than above data. For 4 x D and 5 x D, it is recommended to reduce feed rate during entry and exit by 30–50%.
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Indexable Milling I Solid End Milling I Holemaking I Turning
Indexable Drills • Top Cut 4™
Top Cut 4 • Drill Depth • X-Offset Capabilities • Hole Tolerance 2 x D/3 x D Insert size A B C D E F G H
Diameter range mm 12,00–13,99 14,00–18,99 19,00–23,99 24,00–29,99 30,00–36,99 37,00–45,99 46,00–56,99 57,00–68,00
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X-offset value max. in mm 0,5 0,5 0,5 0,8 0,8 0,8 1 1
D1 max value mm D1 + 1mm D1 + 1mm D1 + 1mm D1 + 1,6mm D1 + 1,6mm D1 + 1,6mm D1 + 2mm D1 + 2mm
Hole tolerance mm +/- 0,20 +/- 0,20 +/- 0,20 +/- 0,20 +/- 0,20 +/- 0,25 +/- 0,25 +/- 0,28
X-offset value max. in mm 0,5 0,5 0,5 0,8 0,8 0,8 0,8 0,8
137
4xD D1 max value mm D1 + 1mm D1 + 1mm D1 + 1mm D1 + 1mm D1 + 1mm D1 + 1mm D1 + 1mm D1 + 1mm
Hole tolerance mm +/- 0,35 +/- 0,35 +/- 0,35 +/- 0,35 +/- 0,35 +/- 0,38 +/- 0,38 +/- 0,42
X-offset value max. in mm — — — — — — — —
5xD D1 max value mm — — — — — — — —
Hole tolerance mm +/- 0,35 +/- 0,35 +/- 0,35 +/- 0,35 +/- 0,35 +/- 0,38 +/- 0,38 +/- 0,42
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Top Cut 4
™
Indexable Drills • Top Cut 4
Feed Force [(kN)/(lbf)]
Feed Force Requirement 10 2250 9 2025 8 1800 7 1575 6 1350 5 1125 4 900 3 675 2 450 1 225 0
Stainless Steel 304 f = 0.20 .0079 IPR f = 0.18 .0071 IPR f = 0.15 .0059 IPR
Steel 4140
f = 0.12 .0047 IPR f = 0.25 .0098 IPR f = 0.20 .0079 IPR f = 0.16 .0063 IPR
Cast Iron GG25
f = 0.12 .0047 IPR f = 0.25 .0098 IPR
12
16
20
24
28
32
36
40
44
48
52
56
60
64
f = 0.20 .0079 IPR
68
0.472 0.630 0.787 0.945 1.102 1.260 1.417 1.575 1.732 1.890 2.047 2.205 2.362 2.520 2.677
f = 0.16 .0059 IPR
Drill Diameter D1 [(mm)/(inch)]
f = 0.12 .0047 IPR
Torque [(pound force foot)/(Nm)]
Torque Requirement 500 369 450 332 400 295 350 258 300 221 250 184 200 148 150 111 100 74 50 37 0
Stainless Steel 304 f = 0.20 .0079 IPR f = 0.18 .0071 IPR f = 0.15 .0059 IPR
Steel 4140
f = 0.25 .0098 IPR f = 0.20 .0079 IPR f = 0.16 .0059 IPR
Cast Iron GG25
f = 0.12 .0047 IPR f = 0.25 .0098 IPR
12
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f = 0.12 .0047 IPR
16
20
24
28
32
36
40
44
48
52
56
60
64
68
f = 0.20 .0079 IPR
0.472 0.630 0.787 0.945 1.102 1.260 1.417 1.575 1.732 1.890 2.047 2.205 2.362 2.520 2.677
f = 0.16 .0059 IPR
Drill Diameter D1 [(mm)/(inch)]
f = 0.12 .0047 IPR
138
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Indexable Milling I Solid End Milling I Holemaking I Turning
Indexable Drills • Top Cut 4™
Power [(PS)/(kW)]
Power Requirement — Steel 45 61.2 40 54.4 35 47.6 30 40.8 25 34 20 27.2 15 20.4 10 13.6 5 6.8 0
Steel 4140 f = 0.25 (160 m/min) f = .0098 IPR (525 SFM) f = 0.25 (200 m/min) f = .0098 IPR (656 SFM)
12
16
20
24
28
32
36
40
44
48
52
56
60
64
68
0.472 0.630 0.787 0.945 1.102 1.260 1.417 1.575 1.732 1.890 2.047 2.205 2.362 2.520 2.677
Drill Diameter D1 [(mm)/(inch)]
f = 0.16 (160 m/min) f = .0063 IPR (525 SFM) f = 0.16 (200 m/min) f = .0063 IPR (656 SFM) f = 0.12 (160 m/min) f = .0047 IPR (525 SFM) f = 0.12 (200 m/min) f = .0047 IPR (656 SFM) f = 0.20 (160 m/min) f = .0079 IPR (525 SFM) f = 0.20 (200 m/min) f = .0079 IPR (656 SFM)
Power [(PS)/(kW)]
Power Requirement — Stainless Steel 45 61.2 40 54.4 35 47.6 30 40.8 25 34 20 27.2 15 20.4 10 13.6 5 6.8 0
Stainless Steel 304 f = 0.20 (160 m/min) f = .0079 IPR (525 SFM) f = 0.20 (200 m/min) f = .0079 IPR (656 SFM) f = 0.15 (160 m/min) f = .0059 IPR (525 SFM) f = 0.15 (200 m/min) f = .0059 IPR (656 SFM) f = 0.12 (160 m/min) f = .0047 IPR (525 SFM)
12
16
20
24
28
32
36
40
44
48
52
56
60
64
68
0.472 0.630 0.787 0.945 1.102 1.260 1.417 1.575 1.732 1.890 2.047 2.205 2.362 2.520 2.677
Drill Diameter D1 [(mm)/(inch)]
widia.com
139
f = 0.12 (200 m/min) f = .0047 IPR (656 SFM) f = 0.18 (160 m/min) f = .0071 IPR (525 SFM) f = 0.18 (200 m/min) f = .0071 IPR (656 SFM)
widia.com
Top Cut 4
™
Indexable Drills • Top Cut 4
Power [(PS)/(kW)]
Power Requirement — Cast Iron 45 61.2 40 54.4 35 47.6 30 40.8 25 34 20 27.2 15 20.4 10 13.6 5 6.8 0
Cast Iron GG25 f = 0.25 (160 m/min) f = .0098 IPR (525 SFM) f = 0.25 (240 m/min) f = .0098 IPR (787 SFM) f = 0.16 (160 m/min) f = .0063 IPR (525 SFM) f = 0.16 (240 m/min) f = .0063 IPR (787 SFM) f = 0.12 (160 m/min) f = .0047 IPR (525 SFM)
12
16
20
24
28
32
36
40
44
48
52
56
60
64
68
0.472 0.630 0.787 0.945 1.102 1.260 1.417 1.575 1.732 1.890 2.047 2.205 2.362 2.520 2.677
Drill Diameter D1 [(mm)/(inch)]
widia.com
140
f = 0.12 (240 m/min) f = .0047 IPR (787 SFM) f = 0.20 (160 m/min) f = .0079 IPR (525 SFM) f = 0.20 (240 m/min) f = .0079 IPR (787 SFM)
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Flange
Transmission
Connecting Rod
WIDIA™ manufactures tools to meet application needs in steel, cast iron, and aluminium automotive components.
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WGC T H E MO S T V E R S AT I L E TOO L I N T H E M A R K E T F O R G ROOV I N G, PRO F I L I N G, A N D C U T-O F F O PE R AT IO N S
4 BENEFITS IN 1 VERSATILE
SIMPLE
STABLE
PRODUCTIVE
GROOVING, PROFILING, AND CUT-OFF OPERATIONS
EASY TO SELECT AND APPLY
TRIPLE-V SEATING FOR SECURE CLAMPING
LOW CUTTING FORCES IN THROUGH COOLANT FOR BETTER CHIP EVACUATION
Grooving First choice for external grooving applications in most workpiece materials. Through coolant capability and efficient coolant delivery for enhanced productivity. Available in integral and modular style toolholders. Groove width: 2–10mm.
Cut-Off Specially engineered chipbreakers for effective parting/cut-off and deep grooving. Positive geometry for lower forces. Secure seating offers greatest stability. Groove width: 1,4–8mm.
Profiling Full radius chipbreaker for multi-directional turning and generating complex profiles. Rigid design ensures smooth surface finish. Groove width: 2–8mm.
NEW!
New precision ground grooving and cut-off inserts
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WGC Grooving and Cut-Off • WGC
Proprietary negative chip geometry Added chip control in steel, cast, stainless, and hardened materials.
Single-ended design Deeper grooving capability than typical double-ended systems.
Coolant channel on rake and pocket Efficient coolant delivery for longer tool life and higher metal removal rates.
Proprietary V-back seating design Provides high side-load stability comparable to longer double-ended inserts.
Protective horns Eliminates chip jamming and protects steel for reduced downtime and wear.
Positive back stop Enables easy indexing.
Wide range of insert offering 1,4–10mm. PVD grades.
Strong V-style clamping High stability for grooving, cut-off, side turning, deep grooving, face grooving, and profiling applications. Enhanced body edge design Improved seating stability.
Angle between top and bottom V Creates a pull-in effect, securing the insert tighter in the pocket.
NEW!
Industry-leading grade technologies Proven performance in all materials.
Grooving
Precision Moulded and Ground
Precision Moulded
Cut-Off Precision Moulded and Ground
Profiling
Precision Moulded
Precision Ground
P M N S
P M K H
P M N S
P K
P M
P M N S
PT-Positive Rake
PN-Negative Rake
F-Fine
M-Medium
R-Rough
PC-Full Radius
NOTE: Use the NOVO™ software to select appropriate tooholder and insert.
WGC Grooving — Competitive Edge P Steel – P1
Type of cut: Plain Coolant: External emulsion
19-224222 Specifications
Competitor 84.5
WIDIA WGC 84.5
Geometry & Grade
-
PT WU25PT
Speed (Vc) (m/min)
100
100
Spindle Speed n (RPM)
377
377
Feed (mm/rev)
0.05
0.05
Grooving Depth
10.2
10.2
5
6
Workpiece Diameter (mm)
WIDIA™ SHINING MOMENT
Tool Life — No. of Components
Annual Savings 9%
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144
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WGC – QUICK FACTS INSERTS APPLICATION
APPLICATIONS TYPES
Grooving
GROOVE WIDTH
INSERT GEOMETRY
2.0mm–10.13mm .079–0.399”
PT-Positive Rake PN-Negative Rake
Cut-Off
1.4mm–8.0mm 0.055-0.315”
F-Fine M-Medium R-Rough
Profiling
2.0mm–8.0mm 0.079-0.315”
PC-Full Radius
GEOMETRY
P
M
K
N
P
M
K
S
P
M
K
N
P
M
K
S
P
M
K
S
P
M
K
N
S
S
TURNING
PROFILING
FACING
CHAMFERING
GROOVING
CUT-OFF
DEEP GROOVING
THROUGH COOLANT
S
INDUSTRY
4 BENEFIT S IN 1 Versatility
Productivity
Single-sided, versatile grooving and cutoff solution with smooth surface finish
Through coolant capability with precise delivery for low cutting forces and better chip evacuation
Stability
Simplicity
In challenging applications due to V-shaped edges
Easy to select and apply
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MATERIALS
WGC Grooving and Cut-Off • WGC
How Do Catalogue Numbers Work? Each character in our catalogue number signifies a specific trait of that product. Use the following key columns and corresponding images to easily identify which attributes apply. WG0312M03U02PT
W
G
0312
M
03
U
02
PT
Family Name
Insert Type
Groove Width
Unit
Seat Size
Tolerance
Corner Radius
Chipbreaker/ Edge Condition
WGC
G = Square
Metric = 1/100mm
M = Metric
U = Precision Moulded
PT = Groove-Turn Universal Positive
R = Full Radius
Inch
I = Inch
P = Precision Ground
PN = Groove-Turn Universal Negative
= 1/1000"
seat size (SSC) 1B 1F 02 03 04 05 06 08 10
mm
groove width mm inch 1,40 1,60–1,99 2,00–2,99 3,00–3,99 4,00–4,99 5,00–5,99 6,00–7,99 8,00–8,99 9,00–10,12
00 01 02 04 08 12
.055 .063–.078 .079–.117 .118–.156 .157–.196 .197–.235 .236–.314 .315–.353 .354–.398
full radius 0,1 0,2 0,4 0,8 1,2 inch
00 05 1 2 3
*.312" = seat size 08
full radius .008 .016 .032 .047
WC030M03N00F02
W
C
030
M
03
N
00
F
02
Family Name
Insert Type
Cutting Edge Width
Unit
Seat Size
Hand of Insert
Approach Angle
Chipbreaker
Corner Radius
WGC
C = Cut-Off
M = Metric
N = Neutral
00 = Neutral
F
I = Inch
L = Left hand
06 = 6°
M = Cut-Off Fine
R = Right hand
014 020 030 040 050 060 070 080
widia.com
mm
inch
1,4 2,0 3,0 4,0 5,0 6,0 7,0 8,0
.055 .079 .118 .157 .197 .236 .279 .315
1B 1F 02 03 04 05 06 08
146
mm
inch
1,4 2,0 3,0 4,0 5,0 6,0 7,0 8,0
.055 .079 .118 .157 .197 .236 .279 .315
R
= Cut-Off Low Feed
= Cut-Off Rough
01 02 04
mm
inch
0,1 0,2 0,4
.004 .008 .016
widia.com
Indexable Milling I Solid End Milling I Holemaking I Turning
Grooving and Cut-Off • WGC
Integral Straight • Metric
Left hand order number right hand 6461946 6461948 6461950 6461952 6462003 6462004 6462005 6462006 6462007 6462008 6462009 6462010 6462061 6462062 6462063 6462064 6462065 6462066 6462067 6462068 6462069 6462070 6462071 6462072 6462073 6462074 6462075 6462076 6462077 left hand 6461954 6461956 6461958 6461960 6462078 6462079 6462080 6462091 6462092
widia.com
catalogue number
SSC
CD
H1
H
B
H2
L1
FS
LH
CF
CS
WGCSMR2020K0216 WGCSMR2525M0216 WGCSMR2020K0222 WGCSMR2525M0226 WGCSMR2020K0316C WGCSMR2525M0316C WGCSMR2020K0322C WGCSMR2525M0326C WGCSMR2020K0416C WGCSMR2525M0416C WGCSMR2020K0422C WGCSMR2525M0426C WGCSMR3232P0426C WGCSMR3232P0432C WGCSMR2525M0516C WGCSMR2525M0526C WGCSMR3232P0526C WGCSMR3232P0532C WGCSMR2525M0616C WGCSMR2525M0626C WGCSMR3232P0626C WGCSMR3232P0632C WGCSMR4040R0640C WGCSMR2525M0826C WGCSMR3232P0826C WGCSMR3232P0832C WGCSMR4040R0840C WGCSMR3232P1032C WGCSMR4040R1040C
2 2 2 2 3 3 3 3 4 4 4 4 4 4 5 5 5 5 6 6 6 6 6 8 8 8 8 10 10
16 16 22 26 16 16 22 26 16 16 22 26 26 32 16 26 26 32 16 26 26 32 40 26 26 32 40 32 40
20 25 20 25 20 25 20 25 20 25 20 25 32 32 25 25 32 32 25 25 32 32 40 25 32 32 40 32 40
20 25 20 25 20 25 20 25 20 25 20 25 32 32 25 25 32 32 25 25 32 32 40 25 32 32 40 32 40
20 25 20 25 20 25 20 25 20 25 20 25 32 32 25 25 32 32 25 25 32 32 40 25 32 32 40 32 40
27 32 29 34 29 34 30 35 29 34 30 35 42 42 34 35 42 42 34 35 42 44 52 36 43 44 52 44 52
125 150 125 150 125 150 125 150 125 150 125 150 170 170 150 150 170 170 150 150 170 170 200 150 170 170 200 170 200
19 24 19 24 19 24 19 24 18 23 18 23 30 30 23 23 30 30 22 22 29 29 37 21 28 28 36 28 36
31 31 38 42 37 37 43 47 37 37 43 47 47 53 37 47 47 53 37 47 47 55 63 49 49 55 63 55 63
— — — — M8X1 G 1/8 M8X1 G 1/8 M8X1 G 1/8 M8X1 G 1/8 G 1/8 G1/8-28 G 1/8 G1/8-28 G 1/8 G 1/8 G 1/8 G1/8-28 G 1/8 G 1/8 G 1/8 G 1/8 G 1/8 G 1/8 G1/8-28 G 1/8 G 1/8
— — — — M8X1 G 1/8 M8X1 G 1/8 M8X1 G 1/8 M8X1 G 1/8 G 1/8 G1/8-28 G 1/8 G1/8-28 G 1/8 G 1/8 G 1/8 G1/8-28 G 1/8 G 1/8 G 1/8 G 1/8 G 1/8 G 1/8 G1/8-28 G 1/8 G 1/8
WGCSML2020K0216 WGCSML2525M0216 WGCSML2020K0222 WGCSML2525M0226 WGCSML2020K0316C WGCSML2525M0316C WGCSML2020K0322C WGCSML2525M0326C WGCSML2020K0416C
2 2 2 2 3 3 3 3 4
16 16 22 26 16 16 22 26 16
20 25 20 25 20 25 20 25 20
20 25 20 25 20 25 20 25 20
20 25 20 25 20 25 20 25 20
27 32 29 34 29 34 30 35 29
125 150 125 150 125 150 125 150 125
19 24 19 24 19 24 19 24 18
31 31 38 42 37 37 43 47 37
— — — — M8X1 G 1/8 M8X1 G 1/8 M8X1
— — — — M8X1 G 1/8 M8X1 G 1/8 M8X1
147
widia.com
WGC Grooving and Cut-Off • WGC
Integral Straight • Metric (continued)
Left hand
order number 6462093 6462094 6462095 6462096 6462097 6462098 6462099 6462100 6462101 6462102 6462103 6462104 6462105 6462106 6462107 6462108 6462109 6462110 6462111 6462112
catalogue number WGCSML2525M0416C WGCSML2020K0422C WGCSML2525M0426C WGCSML3232P0426C WGCSML3232P0432C WGCSML2525M0516C WGCSML2525M0526C WGCSML3232P0526C WGCSML3232P0532C WGCSML2525M0616C WGCSML2525M0626C WGCSML3232P0626C WGCSML3232P0632C WGCSML4040R0640C WGCSML2525M0826C WGCSML3232P0826C WGCSML3232P0832C WGCSML4040R0840C WGCSML3232P1032C WGCSML4040R1040C
SSC 4 4 4 4 4 5 5 5 5 6 6 6 6 6 8 8 8 8 10 10
CD 16 22 26 26 32 16 26 26 32 16 26 26 32 40 26 26 32 40 32 40
H1 25 20 25 32 32 25 25 32 32 25 25 32 32 40 25 32 32 40 32 40
H 25 20 25 32 32 25 25 32 32 25 25 32 32 40 25 32 32 40 32 40
B 25 20 25 32 32 25 25 32 32 25 25 32 32 40 25 32 32 40 32 40
H2 34 30 35 42 42 34 35 42 42 34 35 42 44 52 36 43 44 52 44 52
L1 150 125 150 170 170 150 150 170 170 150 150 170 170 200 150 170 170 200 170 200
FS 23 18 23 30 30 23 23 30 30 22 22 29 29 37 21 28 28 36 28 36
LH 37 43 47 47 53 37 47 47 53 37 47 47 55 63 49 49 55 63 55 63
CF G 1/8 M8X1 G 1/8 G1/8-28 G 1/8 G1/8-28 G 1/8 G 1/8 G 1/8 G 1/8 G 1/8 G 1/8 G 1/8 G1/8-28 G1/8-28 G 1/8 G1/8-28 G 1/8 G 1/8 G 1/8
CS G 1/8 M8X1 G 1/8 G1/8-28 G 1/8 G1/8-28 G 1/8 G 1/8 G 1/8 G 1/8 G 1/8 G 1/8 G 1/8 G1/8-28 G1/8-28 G 1/8 G1/8-28 G 1/8 G 1/8 G 1/8
NOTE: SSC = Pocket Seat Reference. To correspond with the SSC on the insert.
widia.com
148
widia.com
Indexable Milling I Solid End Milling I Holemaking I Turning
Grooving and Cut-Off • WGC
WGC Modular Toolholders
M50 Blade
order number right hand 6499222 6499223 6499224 6499225 left hand 6499226 6499227 6499228 6499229
M65 Blade
catalogue number
B
H
H1
L1
F
CS
CF
LS
H3
blade size
WGCMSR2525M50C WGCMSR2525M65C WGCMSR3232P50C WGCMSR3232P65C
25 25 32 32
25 25 32 32
25 25 32 32
138,75 150,00 158,75 170,00
13,84 13,00 20,08 20,00
G 1/8-28 G 1/8-28 G 1/8-28 G 1/8-28
G 1/8-28 G 1/8-28 G 1/8-28 G 1/8-28
109,00 122,00 133,62 142,00
7,00 — — 21,75
50 65 50 65
WGCMSL2525M50C WGCMSL2525M65C WGCMSL3232P50C WGCMSL3232P65C
25 25 32 32
25 25 32 32
25 25 32 32
138,75 150,00 158,75 170,00
13,84 13,00 20,08 20,00
G 1/8-28 G 1/8-28 G 1/8-28 G 1/8-28
G 1/8-28 G 1/8-28 G 1/8-28 G 1/8-28
109,00 122,00 133,62 142,00
7,00 29,00 — 21,75
50 65 50 65
NOTE: W GCMS..: Right-hand holder uses right-hand blades. WGCME..: Right-hand holder uses left-hand blades. M50 blade and clamp screw torque equals 71–88 in. lbs. (8–10 Nm). M65 blade and clamp screw torque equals 159–177 in. lbs. (18–20 Nm).
widia.com
149
widia.com
WGC Grooving and Cut-Off • WGC
WGC Modular Toolholders
M65 Blade
M50 Blade
order number right hand 6498953 6498954 6498955 6498956 left hand 6498957 6498958 6498959 6498960
catalogue number
B
H
H1
L
L1
LS
F
CS
CF
H2
H3
blade size
WGCMER2525M65C WGCMER2525M50C WGCMER3232P65C WGCMER3232P50C
25 25 32 32
25 25 32 32
25 25 32 32
150,00 150,25 170,00 170,25
138,15 139,25 158,15 159,25
117,00 125,25 137,00 145,25
35,00 40,00 35,00 40,00
G 1/8-28 G 1/8-28 G 1/8-28 G 1/8-28
G 1/8-28 G 1/8-28 G 1/8-28 G 1/8-28
54,00 42,41 54,00 42,41
14,00 7,00 7,00 —
65 50 65 50
WGCMEL2525M65C WGCMEL2525M50C WGCMEL3232P65C WGCMEL3232P50C
25 25 32 32
25 25 32 32
25 25 32 32
150,00 150,25 170,00 170,25
138,15 139,25 158,15 159,25
117,00 125,25 137,00 145,25
35,00 40,00 35,00 40,00
G 1/8-28 G 1/8-28 G 1/8-28 G 1/8-28
G 1/8-28 G 1/8-28 G 1/8-28 G 1/8-28
54,00 42,41 54,00 42,41
14,00 7,00 7,00 —
65 50 65 50
NOTE: W GCMS..: Right-hand holder uses right-hand blades. WGCME..: Right-hand holder uses left-hand blades. M50 blade and clamp screw torque equals 71–88 in. lbs. (8–10 Nm). M65 blade and clamp screw torque equals 159–177 in. lbs. (18–20 Nm).
widia.com
150
widia.com
Indexable Milling I Solid End Milling I Holemaking I Turning
Grooving and Cut-Off • WGC
WGC Modular Blades
Left Hand
Right Hand
Left Hand
order number right hand 6498457 6498458 6498459 6498460 6498861 6498862 6498863 6498864 6498865 6498866 6498867 6498868 6498869 6498870 6498881 6498882 6498883 left hand 6498884 6498885 6498886 6498887 6498888 6498889 6498890 6498891 6498892 6498893 6498894 6498895 6498896 6498897 6498898 6498899 6498900
Right Hand
catalogue number
SSC
CD
FS
blade size
WGCM50R1F12M WGCM50R0212M WGCM50R0216M WGCM50R0312MC WGCM50R0322MC WGCM50R0412MC WGCM50R0422MC WGCM50R0432MC WGCM50R0512MC WGCM50R0516MC WGCM50R0526MC WGCM50R0532MC WGCM65R0616MC WGCM65R0626MC WGCM65R0632MC WGCM65R0816MC WGCM65R0826MC
1F 2 2 3 3 4 4 4 5 5 5 5 6 6 6 8 8
12,0 12,0 16,0 12,0 22,0 12,0 22,0 32,0 12,0 16,0 26,0 32,0 16,0 26,0 32,0 16,0 26,0
11,00 10,88 10,88 10,43 10,43 9,93 9,93 9,93 9,43 9,43 9,43 9,43 9,88 9,88 9,88 9,00 9,00
50 50 50 50 50 50 50 50 50 50 50 50 65 65 65 65 65
WGCM50L1F12M WGCM50L0212M WGCM50L0216M WGCM50L0312MC WGCM50L0322MC WGCM50L0412MC WGCM50L0422MC WGCM50L0432MC WGCM50L0512MC WGCM50L0516MC WGCM50L0526MC WGCM50L0532MC WGCM65L0616MC WGCM65L0626MC WGCM65L0632MC WGCM65L0816MC WGCM65L0826MC
1F 2 2 3 3 4 4 4 5 5 5 5 6 6 6 8 8
12,0 12,0 16,0 12,0 22,0 12,0 22,0 32,0 12,0 16,0 26,0 32,0 16,0 26,0 32,0 16,0 26,0
11,00 10,88 10,88 10,43 10,43 9,93 9,93 9,93 9,43 9,43 9,43 9,43 9,88 9,88 9,88 9,00 9,00
50 50 50 50 50 50 50 50 50 50 50 50 65 65 65 65 65
NOTE: S SC = Pocket Seat Reference. To correspond with the SSC on the insert. Through the pocket coolant available in seat sizes 3 and higher.
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WGC Grooving and Cut-Off • WGC
Blade Holders • Metric
order number 2007826 2021635 2008159 2021723
catalogue number 12251222000 12251222500 12251233200 12251234000
HW 26 32 53 53
H 20,0 25,0 32,0 40,0
B 18,0 20,0 25,0 40,0
F 33,0 35,0 50,0 58,0
H2 40 50 82 82
B2 38 40 57 65
H3 8 10 30 22
L 100 125 160 160
Double-Ended Cut-Off Blade
Straight
order number neutral hand 6498987 6498988 6498989 6498990 6499211 6499212 6499213 6499214 6499215 6499216 6499217 6499218 6499219 6499220 6499221
Reinforced
catalogue number
SSC
H
W
W1
H1
L1
B
CD
WGCBSN19G1B14 WGCBSN26J1B15 WGCBSN19G1F16 WGCBSN26J1F17 WGCBSN19G0220 WGCBSN26J0230 WGCBSN32M0250 WGCBSN26J0340 WGCBSN32M0350 WGCBSN26J0440 WGCBSN32M0450 WGCBSN32M0560 WGCBSN32M0660 WGCBSN32M0860 WGCBSN52X08120
1B 1B 1F 1F 2 2 2 3 3 4 4 5 6 8 8
19 26 19 26 19 26 32 26 32 26 32 32 32 32 53
1,4 1,4 1,6 1,6 2,0 2,0 2,0 3,0 3,0 4,0 4,0 5,0 6,0 8,0 8,0
1,15 1,15 1,30 1,30 — — — — — — — — — — —
15,5 21,5 15,5 21,5 15,5 21,5 25,1 21,5 25,1 21,5 25,1 25,1 25,1 25,1 45,3
90 110 90 110 90 110 150 110 150 110 150 150 150 150 260
1,80 1,80 1,80 1,80 1,65 1,65 1,65 2,40 2,40 3,40 3,40 4,40 5,40 7,00 7,00
14 15 16 17 20 30 50 40 50 40 50 60 60 60 120
NOTE: SSC = Pocket Seat Reference. To correspond with the SSC on the insert.
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Indexable Milling I Solid End Milling I Holemaking I Turning
Grooving and Cut-Off • WGC
Grades and Grade Descriptions P M K N S H
Coatings provide high-speed capability and are engineered for finishing to heavy roughing.
Steel Stainless Steel Cast Iron Non-Ferrous High-Temp Alloys Hardened Materials wear resistance
Coating
WU10PT
NEW!
toughness
05 10 15 20 25 30 35 40 45
Grade Description Composition: An advanced multilayer PVD coating over a very deformation-resistant unalloyed carbide substrate. The new and improved coating improves edge stability with wide range speed and feed capabilities. Application: The WU10PT™ grade is ideal for finishing to general machining of most workpiece materials at a wide range of speed and feed capabilities. Excellent for machining most steels, stainless steels, cast irons, non-ferrous materials, and super alloys with improved edge toughness and higher cutting speed/feed capability.
P M K N S
WU25PT
H
Composition: An advanced PVD-TiAlN-coated grade with a tough, ultra-fine grain, unalloyed substrate. Application: For general-purpose machining of most steels, stainless steels, high-temperature alloys, titanium, irons, and non-ferrous materials. Speeds may vary from low to medium and will handle interruptions and high feed rates.
P M K N S H
WU35PT
NEW!
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Composition: A multilayer PVD coated carbide grade with an advanced AlTiN-TiN coating over a super-tough substrate. Application: WU35PT is an excellent grade for machining stainless steels, all types of steels, super alloys in turning, and cut-off applications. The substrate provides improved toughness while the coating layers offer excellent abrasion resistance and dependability at a wide range of speeds and feeds. Improved edge toughness provides security in interrupted cuts.
153
P M
S
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WGC Grooving and Cut-Off • WGC
Cut-Off Inserts • F Precision Moulded • Metric
Left Hand
catalogue number WC014M1BL06F01 WC014M1BN00F01 WC014M1BR06F01 WC020M02L06F02 WC020M02N00F02 WC020M02R06F02 WC030M03L06F02 WC030M03N00F02 WC030M03R06F02 WC040M04L06F02 WC040M04N00F02 WC040M04R06F02 WC050M05N00F03
Neutral
v
first choice
j
alternate choice P M K N S H
Right Hand
SSC 1B 1B 1B 2 2 2 3 3 3 4 4 4 5
W 1,40 1,40 1,40 2,00 2,00 2,00 3,00 3,00 3,00 4,00 4,00 4,00 5,00
W tol ± 0,050 0,050 0,050 0,050 0,050 0,050 0,075 0,075 0,075 0,075 0,075 0,075 0,075
LI 9,00 9,00 9,02 9,00 9,00 9,00 9,60 9,63 9,60 10,19 10,19 10,19 12,24
aR — — 6 — — 6 — — 6 — — 6 —
aL 6 — — 6 — — 6 — — 6 — — —
RR 0,15 0,15 — 0,20 0,20 — 0,20 0,20 — 0,20 0,20 — 0,30
RL — 0,15 0,15 — 0,20 0,20 — 0,20 — — 0,20 0,20 0,30
v v j j v
WU25PT 6470544 6470545 6470546 6470547 6470548 6470549 6470550 6470561 6470562 6470563 6470564 6470565 6470566
NOTE: SSC = Pocket Seat Reference. To correspond with the SSC on the toolholder.
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Indexable Milling I Solid End Milling I Holemaking I Turning
Grooving and Cut-Off • WGC
Cut-Off Inserts • M Precision Moulded • Metric
Left Hand
Neutral
v
first choice
j
alternate choice P M K N S H
Right Hand
v v j j v
WU25PT catalogue number WC014M1BL06M02 WC014M1BN00M01 WC014M1BR06M02 WC020M02L06M02 WC020M02N00M02 WC020M02R06M02 WC030M03L06M02 WC030M03N00M02 WC030M03R06M02 WC040M04L06M02 WC040M04N00M02 WC040M04R06M02 WC050M05N00M03 WC060M06N00M03 WC080M08N00M04
SSC 1B 1B 1B 2 2 2 3 3 3 4 4 4 5 6 8
W 1,40 1,40 1,40 2,00 2,00 2,00 3,00 3,00 3,00 4,00 4,00 4,00 5,00 6,00 8,00
W tol ± 0,050 0,050 0,050 0,050 0,050 0,050 0,075 0,075 0,075 0,075 0,075 0,050 0,075 0,075 0,075
LI 9,02 9,01 9,02 8,97 8,98 9,00 9,61 9,60 9,61 10,19 10,20 10,20 12,25 14,59 17,46
aR — — 6 — — 6 — — 6 — — 6 — — —
aL 6 — — 6 — — 6 — — 6 — — — — —
RR — 0,15 — — 0,20 — — 0,20 — 0,20 0,20 — 0,30 0,30 0,40
RL 0,20 0,15 0,20 0,20 0,20 0,20 0,20 0,20 0,20 — 0,20 0,20 0,30 0,30 0,40
WU25PT 6461828 6461829 6461830 6461861 6461862 6461863 6461864 6461865 6461866 6461867 6461868 6461869 6461870 6461881 6461882
NOTE: SSC = Pocket Seat Reference. To correspond with the SSC on the toolholder.
Cut-Off Inserts • R Precision Moulded • Metric
Left Hand
Neutral
v
first choice
j
alternate choice P M K N S H
Right Hand
v v j j v
WU25PT catalogue number WC020M02L06R02 WC020M02N00R02 WC020M02R06R02 WC030M03L06R02 WC030M03N00R02 WC030M03R06R02 WC040M04N00R02 WC050M05N00R03 WC060M06N00R03 WC080M08N00R04
SSC 2 2 2 3 3 3 4 5 6 8
W 2,00 2,00 2,00 3,00 3,00 3,00 4,00 5,00 6,00 8,00
W tol ± 0,050 0,050 0,050 0,075 0,075 0,075 0,075 0,075 0,075 0,075
LI 8,97 8,98 8,97 9,61 9,60 9,61 10,20 12,25 14,59 17,46
aR — — 6 — — 6 — — — —
aL 6 — — 6 — — — — — —
RR 0,20 0,20 — 0,20 0,20 — 0,20 0,30 0,30 0,40
RL — 0,20 0,20 — 0,20 0,20 0,20 0,30 0,30 0,40
WU25PT 6470426 6470427 6470428 6470429 6470430 6470461 6470462 6470463 6470464 6470465
NOTE: SSC = Pocket Seat Reference. To correspond with the SSC on the toolholder.
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WGC Grooving and Cut-Off • WGC
Grooving Inserts • PT Precision Moulded • Metric v
first choice
j
alternate choice P M K N S H
catalogue number WG0212M02U02PT WG0251M02U02PT WG0312M03U02PT WG0312M03U04PT WG0412M04U04PT WG0412M04U08PT WG0512M05U04PT WG0512M05U08PT WG0612M06U04PT WG0612M06U08PT WG0712M06U08PT WG0812M08U08PT WG0812M08U12PT WG1012M10U12PT
SSC 2 2 3 3 4 4 5 5 6 6 6 8 8 10
W 2,13 2,51 3,13 3,13 4,13 4,13 5,13 5,13 6,13 6,13 7,13 8,13 8,13 10,13
W tol ± 0,050 0,050 0,075 0,075 0,075 0,075 0,075 0,075 0,075 0,075 0,075 0,075 0,075 0,075
RR 0,20 0,20 0,20 0,40 0,40 0,80 0,40 0,80 0,40 0,80 0,80 0,80 1,20 1,20
v v j j v
WU25PT
LI 8,97 8,97 9,60 9,60 10,19 10,19 12,25 12,25 14,59 14,59 14,59 17,45 17,45 20,75
6461734 6461735 6461736 6461737 6461738 6461739 6461740 6461821 6461822 6461823 6461824 6461825 6461826 6461827
NOTE: SSC = Pocket Seat Reference. To correspond with the SSC on the toolholder.
Grooving Inserts • PT Precision Ground • Metric
NEW!
catalogue number WG0200M02P02PT WG0300M03P02PT WG0300M03P04PT WG0400M04P04PT WG0400M04P08PT WG0500M05P04PT WG0500M05P08PT WG0600M06P04PT WG0600M06P08PT
v
first choice
j
alternate choice P M K N S H
SSC 2 3 3 4 4 5 5 6 6
W 2,00 3,00 3,00 4,00 4,00 5,00 5,00 6,00 6,00
W tol ± 0,025 0,025 0,025 0,025 0,025 0,025 0,025 0,025 0,025
RR 0,20 0,20 0,40 0,40 0,80 0,40 0,08 0,40 0,80
LI 8,92 9,55 9,55 10,15 10,15 12,18 12,20 14,53 14,54
v v j j v
WU25PT 6741598 6741599 6741600 6741611 6741612 6741613 6741614 6741615 6741616
NOTE: SSC = Pocket Seat Reference. To correspond with the SSC on the toolholder.
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Indexable Milling I Solid End Milling I Holemaking I Turning
Grooving and Cut-Off • WGC
Grooving Inserts • PN Precision Moulded • Metric v
first choice
j
alternate choice P M K N S H
catalogue number WG0212M02U02PN WG0251M02U02PN WG0312M03U02PN WG0312M03U04PN WG0412M04U04PN WG0412M04U08PN WG0512M05U04PN WG0512M05U08PN WG0612M06U04PN WG0612M06U08PN WG0812M08U08PN WG0812M08U12PN WG1012M10U12PN
SSC 2 2 3 3 4 4 5 5 6 6 8 8 10
W 2,13 2,51 3,13 3,13 4,13 4,13 5,13 5,13 6,13 6,13 8,13 8,13 10,13
W tol ± 0,050 0,050 0,075 0,075 0,075 0,075 0,075 0,075 0,075 0,075 0,075 0,075 0,075
RR 0,20 0,20 0,20 0,40 0,40 0,80 0,40 0,80 0,40 0,80 0,80 1,20 1,20
v v j j v
WU25PT 6470850 6471041 6471042 6471043 6471044 6471045 6471046 6471047 6471048 6471049 6471050 6471062 6471064
LI 8,97 8,97 9,60 9,60 10,20 10,20 12,24 12,24 14,59 14,59 17,46 17,46 20,75
NOTE: SSC = Pocket Seat Reference. To correspond with the SSC on the toolholder.
Grooving Inserts • PC Full Radius Precision Ground • Metric v
first choice
j
alternate choice P M K N S H
catalogue number WR0200M02P00PC WR0300M03P00PC WR0400M04P00PC WR0500M05P00PC WR0600M06P00PC WR0800M08P00PC
SSC 2 3 4 5 6 8
W 2,00 3,00 4,00 5,00 6,00 8,00
W tol ± 0,025 0,025 0,025 0,025 0,025 0,025
RC 1,00 1,50 2,00 2,50 3,00 4,00
LI 8,91 9,54 10,13 12,18 14,52 17,41
v v j j v
WU25PT 6470467 6470468 6470469 6470470 6470481 6470482
NOTE: S SC = Pocket Seat Reference. To correspond with the SSC on the toolholder.
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WGC Grooving and Cut-Off • WGC
Plunge feed rates v
first choice
j
alternate choice
Chip Control
Description
P M
Insert Geometry
Seat Size (SSC) 1F 2 3 4
Positive rake angle for lower cutting forces.
-PT
5 6 8
v v
v v j
10 1F 2 3 4
Stable negative cutting edge allowing for more aggressive applications.
-PN
5 6 8 10
j
v
v j
K N
Steel Stainless Steel
S H
Cast Iron Non-Ferrous
Corner Radius
Starting Conditions
mm 0,2 0,2 0,2 0,4 0,4 0,8 0,4 0,8 0,4 0,8 1,2 0,8 1,2 1,2 0,2 0,2 0,2 0,4 0,4 0,8 0,4 0,8 0,4 0,8 1,2 0,8 1,2 1,2
mm 0,06 0,08 0,09 0,11 0,12 0,15 0,15 0,16 0,15 0,18 0,20 0,20 0,22 0,24 0,06 0,08 0,09 0,11 0,12 0,15 0,15 0,16 0,15 0,18 0,20 0,20 0,22 0,24
High-Temp Alloys Hardened Materials
Plunge Feed Rates mm/rev 0,05
0,10
0,15
0,20
0,25
0,30
0,35
Cut-Off Feed Rates
-F
Positive geometry for reduced cutting forces.
v v
Description
v v
Geometry
Stable cutting edge for aggressive feed rates. Primarily in cast iron.
Seat Size (SSC) 1B 2 3 4 5
Starting Conditions
1B 2 3 4 5 6 8
0,06 0,07 0,09 0,11 0,14 0,16 0,14
2 3 4 5 6 8
0,10 0,14 0,16 0,19 0,21 0,23
mm 0,06 0,07 0,09 0,11 0,13
Cut-Off Feed Rates mm/rev 0,05
0,10
0,15
0,20
0,25
0,30
0,35
0,40
v
j
-M
Insert Geometry
Most stable cutting edge for steel.
v j
-R
NOTE: For cut-off inserts with a lead angle, maximum feed rate should be reduced by up to 40%.
Maximum Feed Rate Values Material Group Data above is for P and K material groups. Maximum M feed rates should be adjusted by multiplying max feed rate N values by following factors for shown material groups. S H
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Feed Factor 0.8 1.2 0.8 0.5
158
I.D. and Face Grooving For I.D. and face grooving applications, reduce feed rate by 20%.
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Indexable Milling I Solid End Milling I Holemaking I Turning
Grooving and Cut-Off • WGC
Turn and profile feed rates Seat Size 2
Seat Size 1F feed rate (mm/rev)
depth-of-cut (mm)
depth-of-cut (in)
depth-of-cut (in)
depth-of-cut (mm)
feed rate (mm/rev)
feed rate (in/rev)
feed rate (in/rev)
Seat Size 3
Seat Size 4 feed rate (mm/rev)
depth-of-cut (mm)
depth-of-cut (in)
depth-of-cut (in)
depth-of-cut (mm)
feed rate (mm/rev)
feed rate (in/rev)
feed rate (in/rev)
Seat Size 5
Seat Size 6 feed rate (mm/rev)
depth-of-cut (mm)
depth-of-cut (in)
depth-of-cut (in)
depth-of-cut (mm)
feed rate (mm/rev)
feed rate (in/rev)
feed rate (in/rev)
Seat Size 8
Seat Size 10 feed rate (mm/rev)
depth-of-cut (mm)
depth-of-cut (in)
depth-of-cut (in)
depth-of-cut (mm)
feed rate (mm/rev)
feed rate (in/rev)
feed rate (in/rev) * FNR = Full Nose Radius
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WGC Grooving and Cut-Off • WGC
Recommended Starting Speeds • Metric Material Group 0–1 2 3 P 4 5 6 1 M 2 3 1 K 2 3 1–2 3 N 4 5 6 1 2 S 3 4
WU25PT 225 160 125 90 160 120 170 150 140 145 120 85 440 — 290 135 170 40 30 40 50
110 110 110 60 100 85 90 90 90 100 70 50 120 — 100 70 100 8 8 15 8
270 260 235 160 210 185 245 245 210 225 170 120 780 — 490 195 245 60 75 75 110
NOTE: F IRST choice starting speeds are in bold type. As the average chip thickness increases, the speed should be decreased.
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Indexable Milling I Solid End Milling I Holemaking I Turning
Grooving and Cut-Off • WGC
Coolant Kit
UNIV 300MM FLEX COOLANT HOSE
M8X1.0 BANJO 200MM FLEX HOSE
G1/8 BANJO 200MM FLEX HOSE
M8X1.0 BANJO 300MM FLEX HOSE
G1/8 BANJO 300MM FLEX HOSE
6432550
6475043
6475045
6475047
6475049
UNIV 200MM FLEX COOLANT HOSE
HEAVY DUTY 300MM COOLANT HOSE
HEAVY DUTY 200MM COOLANT HOSE
MALE JIC TO FEMALE JIC ELBOW
M10 MALE TO JIC MALE
G1/8 MALE TO JIC MALE
M8 X 1.0 MALE TO JIC MALE
M8 X 1.25 MALE TO JIC MALE
1/8 NPTF MALE TO JIC MALE
1/16 NPTF MALE TO JIC MALE
Component Description
6145376
6145377
6145379
v
v
v
v
v
v
v
v
v
v
200 Bar 2,901 psi
v
v
v
12–20mm 1/2–3/4"
200 Bar 2,901 psi
v
v
v
6475027
25–40mm 1–1-1/2"
200 Bar 2,901 psi
v
v
v
G 1/8 banjo 300mm flex hose coolant kit
6475029
25–40mm 1–1-1/2"
200 Bar 2,901 psi
v
v
v
Universal 200mm heavy-duty coolant kit
6145372
25–40mm 1–1-1/2"
350 Bar* 5,076 psi*
v
v
v
v
v
Universal 300mm heavy-duty coolant kit
6145373
25–40mm 1–1-1/2"
350 Bar* 5,076 psi*
v
v
v
v
v
Shank Size
Coolant Pressure
Universal 200mm flex hose coolant kit
6475019
12–40mm 1/2–1-1/2"
200 Bar 2,901 psi
Universal 300mm flex hose coolant kit
6475021
12–40mm 1/2–1-1/2"
200 Bar 2,901 psi
M8x1.0 banjo 200mm flex hose coolant kit
6475023
12–20mm 1/2–3/4"
M8x1.0 banjo 300mm flex hose coolant kit
6475025
G 1/8 banjo 200mm flex hose coolant kit
v
6432549
6475041
v
Order Number
6145381
6145378
v
Kit Description
6145380
6145375
6145374
Component Order Number
v
v
v
v
v
v
v
v
* Max pressure for seat size 02 holders is 200 bar/2901 psi.
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WGC Grooving and Cut-Off • WGC
Individual Kit Component List
order number 6145374 6145375
catalogue number 1-16NPTF-JIC 1-8NPTF-JIC
description Straight fitting, 1/16 NPTF male thread to JIC male thread Straight fitting, 1/8 NPTF male thread to JIC male thread
6145378 6475041
M8X1.25-JIC M8X1-JIC
Straight fitting, M8 x 1.25 male thread to JIC male thread Straight fitting, M8 x 1.0 male thread to JIC male thread
6145376 6145377
G18-JIC M10X1.5-JIC
Straight fitting, G 1/8 male thread to JIC male thread Straight fitting, M10 x 1.5 male thread to JIC male thread
6145379 6145380
JICM-JICF-ELB COOL-HOSE-200-HD
6145381 6432549
COOL-HOSE-300-HD COOL-HOSE-200-FLEX
Heavy Duty 300mm Coolant hose with JIC female fitting both ends Flexible braided 200mm Coolant hose with JIC female fitting both ends
6432550
COOL-HOSE-300-FLEX
6475043
M8X1-BAN-JIC-HOSE-200
6475045
G18-BAN-JIC-HOSE-200
6475047
M8X1-BAN-JIC-HOSE-300
6475049
G18-BAN-JIC-HOSE-300
Flexible braided 300mm Coolant hose with JIC female fitting both ends Flexible braided 200mm Coolant hose, M8 x 1.0 male thread to JIC female thread. Contains (1) M8x1.0 banjo bolt and (2) M8 bonded washers Flexible braided 200mm Coolant hose, G 1/8 male thread to JIC female thread. Contains (1) G 1/8 banjo bolt and (2) G 1/8 bonded washers Flexible braided 300mm Coolant hose, M8 x 1.0 male thread to JIC female thread. Contains (1) M8x1.0 banjo bolt and (2) M8 bonded washers Flexible braided 300mm Coolant hose, G 1/8 male thread to JIC female thread. Contains (1) G 1/8 banjo bolt and (2) G 1/8 bonded washers
Elbow fitting, male JIC thread to female JIC thread Heavy Duty 200mm Coolant hose with JIC female fitting both ends
Individual Kit Component List
The items shown below are not part of any coolant kits shown on previous pages. order number 6145382 6145383 6145386 6475058 6475059
catalogue number M6X1-JIC JICM-JICM-STR G14-G18-RED R18-JIC R14-JIC
description Straight fitting, M6 x 1.0 male thread to JIC male thread Straight fitting, JIC male thread to JIC male thread Straight fitting, G 1/4 male thread to G 1/8th male thread Straight fitting, 1/8 BSPT male thread to JIC male thread Straight fitting, 1/4 BSPT male thread to JIC male thread
Coolant Spare Parts Included in kits; part of components. order number 6475051 6475053 6475060 6475055 6475061 6475056
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catalogue number M8X1-BAN-BOLT G18-BAN-BOLT M6-BON-WASHER M8-BON-WASHER M10-BON-WASHER G18-BON-WASHER
description Banjo bolt, M8 x 1.0 male thread Banjo bolt, G1/8 male thread M6 bonded washer M8 bonded washer M10 bonded washer G 1/8 bonded washer
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Indexable Milling I Solid End Milling I Holemaking I Turning
Grooving and Cut-Off • WGC
Internal Coolant Delivery Guidelines 1. WGC system capable of 5076 psi (350 bar). 2. Toolholder delivered with four entry holes. Port 3
3. A quality filtration system is necessary to prevent blockages in the toolholder that will affect coolant flow and performance. 4. M achines without a proper filtering system may require modification or an inline filter.
• F or pressure >1015 psi [70 bar], use 10–20 µm filter.
• F or pressure <1015 psi [70 bar], 50–100 µm.
•U sing fine filters in low-pressure applications may affect flow rate.
VDI Port Port 2
Port 1 Thread and Wrench Specifications
Maximum Coolant Pressure
Recommended Torque Value
General Safety Guidelines 1. All safety doors and mechanisms must be in place before trying out the internal coolant to avoid any danger to the operator in the event of a failure.
4. While indexing inserts, ensure the pocket is free from chips and/or dirt. Also, inspect the insert and make sure there are no blockages in the coolant canal.
2. Use the correct pipe fittings to connect the holders to the system. Ensure the maximum pressure recommended for the fittings are not exceeded.
5. P eriodically check all hoses and fittings for damage and wear for proper functioning of the system. This check should also include filters.
3. While implementing pressure >1160 psi [80 bar], increase the pressure in steps to ensure proper functioning of insert clamping and leak-free joints.
Internal Coolant Delivery Performance
Flood Coolant
Internal Coolant
Internal coolant offers a clear advantage in tool life and chip forming/evacuation vs. external coolant in difficult conditions and in high-pressure coolant. Example: Chipbreaking in plunging of steel.
Material steel ST52; Insert size 6mm; f = 0,25 mm/U
1,087 psi (75 bar)
2,900 psi (200 bar)
Low Pressure — If performance is at risk due to low coolant pressure, apply internal coolant in combination with external coolant to increase volume. Recommendation to improve tool life and/or productivity: Apply high pressure coolant: 80–350 bar recommended.
VDI Assemblies The WGC internal coolant delivery can be leveraged with VDI holding systems with both traditional or Quick-Change coolant connections.
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WK15CT N E W V IC TO RY ™ G R A D E F O R C A S T I RO N T U R N I N G
WBH30P
wear resistance
WBK40U CW2015
NEW!
CW2015
WK05CT WK15CT
toughness
WK20CT
NEW! Coating NEW: Substrate and Victory™ coating. Multilayer CVD coating of TiCN and Al2O3 with pre and post -coat treatment providing improved edge toughness and long predictable tool life at elevated cutting speeds.
NEW! Machining Capabilities Developed to perform in roughing, semi-finishing, and finishing in all types of grey cast iron. Also suitable for: Different types of nodular iron
WK15CT in cast iron turning not only helps in cost reduction, but also cycle time reduction through improved cutting parameters and better productivity.
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WK15CT High-Performance Inserts • WIDIA™ Victory™
WK15CT provides consistent performance at high cutting speeds and feeds in machining grey cast iron and ductile irons in roughing to finishing applications.
Features: • Improved productivity and reduced cycle times. • Post-coat grinding provides secure seating surface. • A multi-layer CVD coated grade with TiN-TiCN-Al203 over a wear-resistant substrate specially developed to give consistent performance and superior tool life while machining cast irons. • The wear-resistant substrate resists deformation while machining at elevated cutting speeds. • The thick CVD coating with post-coat treatment provides long and consistent tool life. • Can be applied in both continuous and lightly interrupted cuts for grey and ductile irons.
TiN-TiCN-Al2O3
Post-coat treatment improves edge toughness and provides long predictable tool life.
Wear-resistant coating provides better tool life at elevated cutting speeds.
WK15CT replaces the old grades TN5120, HK150. Available in most popular geometries in both negative and positive ISO insert styles.
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Negative style inserts
Geometry
Positive style inserts
Geometry
CNMA
MA
CCMT
STD, MP
CNMG
STD, -5, -RH
DCMT
STD MP
WNMA
MA
SCMT
WNMG
STD, -5, -RH
TCMT
MP
TNMA
MA
VBMT
STD
TNMG
STD, -RH
VCMT
STD
SNMA
MA
SNMG
STD
DNMG
STD, -RH
166
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Indexable Milling I Solid End Milling I Holemaking I Turning
High-Performance Inserts • WIDIA™ Victory™
CCMT v
first choice
j
alternate choice P M K N S H
j
v
WK15CT ISO catalogue number
D
L10
S
Re
D1
WK15CT
CCMT060204
6,35
6,45
2,38
0,4
2,80
6671876
CCMT090304
9,53
9,67
3,18
0,4
4,40
6671877
CCMT09T304
9,53
9,67
3,97
0,4
4,40
6613610
CCMT09T308
9,53
9,67
3,97
0,8
4,40
6613604
CCMT-MP v
first choice
j
alternate choice P M K N S H
j
v
WK15CT ISO catalogue number
D
L10
S
Re
D1
WK15CT
CCMT120408MP
12,70
12,90
4,76
0,8
5,50
6730909
CCMT120412MP
12,70
12,90
4,76
1,2
5,50
6730910
CNMA v
first choice
j
alternate choice P M K N S H
j
v
WK15CT ISO catalogue number
D
L10
S
Re
D1
WK15CT
CNMA120408
12,70
12,90
4,76
0,8
5,16
6287922
CNMA120412
12,70
12,90
4,76
1,2
5,16
6287923
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WK15CT High-Performance Inserts • WIDIA™ Victory™
CNMG v
first choice
j
alternate choice P M K N S H
j
v
WK15CT ISO catalogue number
D
L10
S
Re
D1
WK15CT
CNMG120404
12,70
12,90
4,76
0,4
5,16
6613606
CNMG-5 v
first choice
j
alternate choice P M K N S H
j
v
WK15CT ISO catalogue number
D
L10
S
Re
D1
WK15CT
CNMG120408-5
12,70
12,90
4,76
0,8
5,16
6287924
CNMG120412-5
12,70
12,90
4,76
1,2
5,16
6287925
CNMG-RH v
first choice
j
alternate choice P M K N S H
j
v
WK15CT ISO catalogue number
D
L10
S
Re
D1
WK15CT
CNMG120408RH
12,70
12,90
4,76
0,8
5,16
6288264
CNMG120412RH
12,70
12,90
4,76
1,2
5,16
6288265
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Indexable Milling I Solid End Milling I Holemaking I Turning
High-Performance Inserts • WIDIA™ Victory™
DCMT v
first choice
j
alternate choice P M K N S H
j
v
WK15CT ISO catalogue number
D
L10
S
Re
D1
WK15CT
DCMT11T308
9,53
11,63
3,97
0,8
4,45
6671913
DNMG v
first choice
j
alternate choice P M K N S H
j
v
WK15CT ISO catalogue number
D
L10
S
Re
D1
WK15CT
DNMG150608
12,70
15,50
6,35
0,8
5,16
6671912
DNMG-RH v
first choice
j
alternate choice P M K N S H
j
v
WK15CT ISO catalogue number
D
L10
S
Re
D1
WK15CT
DNMG150608RH
12,70
15,50
6,35
0,8
5,16
6730880
DNMG150612RH
12,70
15,50
6,35
1,2
5,16
6730901
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169
widia.com
WK15CT High-Performance Inserts • WIDIA™ Victory™
SCMT-MP v
first choice
j
alternate choice P M K N S H
j
v
WK15CT ISO catalogue number
D
L10
S
Re
D1
WK15CT
SCMT09T304MP
9,53
9,53
3,97
0,4
4,40
6730906
SCMT09T308MP
9,53
9,53
3,97
0,8
4,40
6730907
SCMT120408MP
12,70
12,70
4,76
0,8
5,50
6730908
SNMA v
first choice
j
alternate choice P M K N S H
j
v
WK15CT ISO catalogue number
D
L10
S
Re
D1
WK15CT
SNMA120408
12,70
12,70
4,76
0,8
5,16
6287926
SNMA120412
12,70
12,70
4,76
1,2
5,16
6287927
SNMG v
first choice
j
alternate choice P M K N S H
j
v
WK15CT ISO catalogue number
D
L10
S
Re
D1
WK15CT
SNMG120408
12,70
12,70
4,76
0,8
5,16
6613608
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Indexable Milling I Solid End Milling I Holemaking I Turning
High-Performance Inserts • WIDIA™ Victory™
TCMT-MP v
first choice
j
alternate choice P M K N S H
j
v
WK15CT ISO catalogue number
D
L10
S
Re
D1
WK15CT
TCMT110208MP
6,35
11,00
2,38
0,8
2,80
6730905
TCMT16T308MP
9,53
16,50
3,97
0,8
4,40
6730904
TNMA v
first choice
j
alternate choice P M K N S H
j
v
WK15CT ISO catalogue number
D
L10
S
Re
D1
TNMA160408
9,53
16,50
4,76
0,8
3,81
6287930
TNMA160412
9,53
16,50
4,76
1,2
3,81
6287951
WK15CT
TNMG v
first choice P M K N S H
j
v
WK15CT ISO catalogue number
D
L10
S
Re
D1
WK15CT
TNMG160404
9,53
16,50
4,76
0,4
3,81
6671911
TNMG160408
9,53
16,50
4,76
0,8
3,81
6617524
TNMG160412
9,53
16,50
4,76
1,2
3,81
6671880
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WK15CT High-Performance Inserts • WIDIA™ Victory™
TNMG-RH v
first choice
j
alternate choice P M K N S H
j
v
WK15CT ISO catalogue number
D
L10
S
Re
D1
WK15CT
TNMG160408RH
9,53
16,50
4,76
0,8
3,81
6673946
VBMT v
first choice
j
alternate choice P M K N S H
j
v
WK15CT ISO catalogue number
D
L10
S
Re
D1
WK15CT
VBMT160408
9,53
16,61
4,76
0,8
4,40
6671879
VCMT v
first choice
j
alternate choice P M K N S H
j
v
WK15CT ISO catalogue number
D
L10
S
Re
D1
WK15CT
VCMT16T308
9,53
16,61
3,97
0,8
4,40
6672411
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Indexable Milling I Solid End Milling I Holemaking I Turning
High-Performance Inserts • WIDIA™ Victory™
WNMA v
first choice
j
alternate choice P M K N S H
j
v
WK15CT ISO catalogue number
D
L10
S
Re
D1
WK15CT
WNMA080408
12,70
8,69
4,76
0,8
5,16
6288267
WNMA080412
12,70
8,69
4,76
1,2
5,16
6288268
WNMG-5 v
first choice
j
alternate choice P M K N S H
j
v
WK15CT ISO catalogue number
D
L10
S
Re
D1
WK15CT
WNMG080408-5
12,70
8,69
4,76
0,8
5,16
6613603
WNMG-RH v
first choice
j
alternate choice P M K N S H
j
v
WK15CT ISO catalogue number
D
L10
S
Re
D1
WK15CT
WNMG060408RH
9,53
6,52
4,76
0,8
3,81
6673948
WNMG080408RH
12,70
8,69
4,76
0,8
5,16
6290495
WNMG080412RH
12,70
8,69
4,76
1,2
5,16
6288269
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WIDIA™ Tools for Railway Wheel Machining WIDIA offers toolholders and indexable inserts for all types of wheel lathes being used in the Industry. • The tooling for wheelset reprofiling/reconditioning has been developed in close cooperation with machine tool builders and railway workshops. • The wheel profile wears during usage and also due to skidding, mismatched wheels, etc. • Different chipbreaker profile and grades are available to machine the wheels with different wear condition.
• The upended design of inserts enhances the insert strength and the chipbreakers are designed to provide optimum performance with efficient chipbreaking while machining the profile. • The toolholders adopt the robust lever clamping system.
WIDIA tooling solutions for heavy-duty turning have a proven history of success in these extremely demanding applications around the world. Customers looking for maximum material removal and improved productivity can rely on WIDIA to provide the right tool, inserts, and grades for their workpiece, machine tool, and applications.
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Indexable Milling I Solid End Milling I Holemaking I Turning
Railway Tooling
Railway Holders
Right Hand Toolholder 69 391 458 10
catalogue turning number description insert cassette Right Hand 69 391 458 20 LS compound tool holder (LH) LNUX 30 19 40 69 393 186 20 Left Hand 69 391 458 20 LS compound tool holder (LH) LNUX 30 19 40 69 393 186 20
Left Hand Toolholder 69 391 458 21
facing cassette
retaining screw
allen key 1
locking screw
allen key 2
adjusting screw
69 393 220 20
73 085 863
73 398 965 73 398 589
73 398 931 73 398 577
69 393 220 20
73 085 863
73 398 965 73 398 589
73 398 931 73 398 577
*Additional sizes available as specials.
Right Hand Toolholder 69 391 431 10
catalogue turning number description insert cassette Right Hand 69 391 431 10 LS compound tool holder (RH) LNUX 30 19 40 69 393 186 10 Left Hand 69 391 431 20 LS compound tool holder (LH) LNUX 30 19 40 69 393 186 20
Left Hand Toolholder 69 391 431 20
facing cassette
retaining screw
allen key 1
locking screw
allen key 2
adjusting screw
-
73 085 863
73 398 965
-
-
73 398 577
-
73 085 863
73 398 965
-
-
73 398 577
*Additional sizes available as specials.
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Tooling for Heavy-Duty Applications Railway Tooling
Railway Cassettes for Toolholders: Turning
Turning Cassette 69 393 187 10
catalogue number Right Hand 69 393 186 10 69 393 187 10 Left Hand 69 393 186 20 69 393 188 20
Turning Cassette 69 393 186 10
description
insert
lever
clamp
allen screw
Turning Cassette (RH) Turning Cassette (RH)
LNUX 30 19 40 LNUX 19 19 40
214 85 667 214 85 667
214 85 627 214 85 627
73 398 965 73 398 965
Turning Cassette (LH) Turning Cassette (LH)
LNUX 19 19 40 LNUX 30 19 40
214 85 667 214 85 667
214 85 627 214 85 627
73 398 965 73 398 965
*Additional sizes available as specials.
Facing Cassette 69 393 189 20
Railway Cassettes for Toolholders: Facing catalogue number Right Hand 69 393 190 10 69 393 220 10 Left Hand 69 393 189 20 69 393 221 20
description
insert
lever
clamp
allen screw
Facing Cassette (RH) Facing Cassette (RH)
LNUX 30 19 40 LNUX 19 19 40
214 85 667 214 85 667
214 85 627 214 85 627
73 398 965 73 398 965
Facing Cassette (LH) Facing Cassette (LH)
LNUX 19 19 40 LNUX 30 19 40
214 85 667 214 85 667
214 85 627 214 85 627
73 398 965 73 398 965
*Additional sizes available as specials. *Spare parts are the same for both facing and turning cassettes.
Inserts
S S D1 D1
LI LI
W W
LNUX191940RRP
catalogue number LNUX191940-13 LNUX191940-16 LNUX191940DB LNUX191940RRP LNUX191940T LNUX301940-13 LNUX301940-16 LNUX301940T
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LNUX191940-16, LNUX301940-16
LNUX191940-13, LNUX301940-13
w/t 10 10 10 10 10 12 12 12
LI 19,05 19,05 19,05 19,05 19,05 30 30 30
176
LNUX191940T, LNUX301940T
S 19,05 19,05 19,05 19,05 19,05 19,05 19,05 19,05
LNUX191940DB
R 4 4 4 4 1 4 4 4
D1 6,35 6,35 6,35 6,35 6,35 6,35 6,35 6,35
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Indexable Milling I Solid End Milling I Holemaking I Turning
Bar Peeling
WIDIA™ Tools for Bar Peeling Applications Bar peeling is a unique and economical machining operation for the production of cylindrical surfaces on blank bars (e.g., round bars, wires, blocks, and pipes) with high surface finishes and dimensional accuracies. During the bar peeling process, scales, cracks, and sand inclusion are removed. Bar peeling is faster than conventional turning. Used when high volumes, high quality, and high productivity with good surface finish are required.
• Ideal in high feed rate applications, WIDIA bar peeling tools enable economical machining operations for the production of cylindrical surfaces on bright bars.
New bar peeling machines demand high performance from cutting tools. WIDIA offers a wide variety of inserts in different grades for cost-effective bar peeling operations in different types of steels, stainless steels, etc. WIDIA also offers toolholders and cartridges for bar peeling as a custom solution.
• High surface finishes, dimensional accuracy, and most efficient removal of scales, cracks, sand enclosures, and other errors.
Application Range of WIDIA™ Bar Peeling Tools Bar peeling machines require a high level of utilisation and demand high performance from the cutting tools. WIDIA offers specially developed WIDIA tools with indexable inserts for bar peeling, which are capable of meeting these demands, making manufacturing more cost-efficient.
WIDIA Victory™ CVD Coated Grades WP15CT
WP35CT
Coated carbide. MT-CVD/CVD — TiN-TiCN-Al2O3-ZrCN. Good balance of wear resistance and toughness properties. High productivity machining on smooth to lightly interrupted cuts. For steels.
Coated carbide. MT-CVD/CVD — TiN-TiCN-Al2O3-ZrCN. Proven on all roughing and heavy roughing operations, wet or dry, on interrupted and uninterrupted cuts.
WP25CT
WM25CT
Coated carbide. MT-CVD/CVD — TiN-TiCN-Al2O3-ZrCN. Good toughness properties. Excellent first choice for steel machining, high productivity metal removal for all but the harshest interrupted cuts.
Coated carbide. MT-CVD/CVD — TiN-TiCN-Al2O3-ZrCN. Good balance of wear resistance and toughness properties. Light and medium machining. For austenitic stainless steel AISI series. For more information on heavy-duty tooling, contact your local sales representative.
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Informational Icons Guide
Indexable Milling Icons Counterboring
Spiral Circular
Face Milling
Helical Milling
Plunge Milling
Ramping
Slotting: Square End
Side Milling/ Shoulder Milling: Square End
3D Profiling: Inclined Square End Mill
Pocketing
Cylindrical/Plain Shank
Weldon® Shank
Screw-On Shank
Shell Mill
Through Coolant
Ramping: Blank
Slotting: Square End
Slotting: Square End with AP Dimension
Side Milling/ Shoulder Milling: Square End
Side Milling/ Shoulder Milling: Square End with AE/AP Dimension
3D Profiling
3D Profiling: 3D Profiling with AE/AP Dimensions
Trochoidal Milling
Corner Style: Corner Radius
Corner Style: Square End
Corner Style: Torus
Cylindrical/Plain Shank
Helix Angle: 20°
Helix Angle: 30°
Helix Angle: 40°
Helix Angle: 45°
DIN 6527
Tool Dimensions: Flute Configuration: X (Variable)
Tool Dimensions: Flute Configuration: 3
Tool Dimensions: Flute Configuration: 6
Solid End Milling Icons
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Informational Icons Guide
Holemaking Icons Drilling
Drilling: Inclined Entry
Drilling: Inclined Exit
Drilling: X-Offset
Drilling: Stacked Plates
Drilling: Convex
Drilling: Blind
Chain Drilling
Drilling: Cross Hole
Drilling: Half Cylinder
Drilling: Corner Drilling 45°
Drilling Depth: 1x
Drilling Depth: 3x
Drilling Depth: 5x
Drilling Depth: 8x
Drilling Depth: 12x
Flat Shank
Shank: Cylindrical Plain
Through Coolant: Radial: Drilling
Through Coolant: Radial: Indexable Drilling
Turning
Profiling
Facing
Face Grooving
Chamfering
Grooving
Cut-off
Deep Grooving
Through Coolant: Grooving
Tool Dimensions: 2-Flute/2-Margin/ Coolant
Turning Icons
DIN — German Institute for Standardisation ISO — International Standardisation Organisation
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Customer Application Support (CAS) Get fast and reliable answers to your toughest metalcutting problems. Our Customer Application Support (CAS) Team is the metalworking industry’s leading help desk resource for tooling application solutions and problem resolution. • Easy access to proven metalworking expertise. • Service level excellence. • Best-in-class application support tools and technology.
Easy access to proven metalworking expertise! WIDIA™ Customer Application Engineers assist customers and engineering groups throughout the world with expert tool selection and application recommendations for the entire range of WIDIA tooling.
Service Level Excellence: • Fast telephone response. • Quick technical solutions. • Efficient case management. Services Provided: • Tooling selection. • Operating parameters. • Troubleshooting. • Process optimisation. • Hardware support. Best-in-Class Support Tools and Technology: • Tooling performance experts. • Materials database. • Application calculators.
ORIGINATING COUNTRY Australia Austria Belgium China Denmark Finland France Germany India Israel Italy Japan Korea (South) Malaysia Netherlands New Zealand Norway Poland Russia (landline) Russia (cell phone) Singapore South Africa Sweden Taiwan Thailand United Kingdom Ukraine USA
LANGUAGE English German English/French Chinese English English French German English English Italian English English English English English English Polish Russian Russian English English English English English English Russian English
TEL 001-724-539-6921 * 0800 291630 0800 80410 400-889-2237 808 89295 0800 919413 080 5540 379 0800 1015774 1 800 103 5227 1809 449907 800 916568 001-724539-6921 * 001-724539-6921 * 001-724539-6921 * 0800 0201131 001-724539-6921 * 800 10081 00800 4411943 8800 5556395 +7 8005556395 001-724539-6921 * 0800 981644 020798794 001-724539-6921 * 001-724539-6921 * 0800 028 2996 800502665 888 539 5145
FAX 001-724-539-6830 * 0049-911-9735-429 * 0049-911-9735-429 * +86-21-58999985 * 001-724-539-6830 * 001-724-539-6830 * 0049-911-9735-429 * 0911-9735-429* — 001-724-539-6830 * 02 89512146 * 001-724-539-6830 * 001-724-539-6830 * 001-724-539-6830 * 001-724-539-6830 * 001-724-539-6830 * 001-724-539-6830 * 06166 56504 * 0048 6166 56504 * 0048 6166 56504 * 001-724-539-6830 * 001-724-539-6830 * 001-724-539-6830 * 001-724-539-6830 * 001-724-539-6830 * 001-724-539-6830 * 0048 6166 56504 * 001-724-539-6830 *
EMAIL ap.techsupport@widia.com eu.techsupport@widia.com eu.techsupport@widia.com w-cn.techsupport@widia.com na.techsupport@widia.com na.techsupport@widia.com eu.techsupport@widia.com eu.techsupport@widia.com in.techsupport@widia.com na.techsupport@widia.com eu.techsupport@widia.com ap.techsupport@widia.com ap.techsupport@widia.com ap.techsupport@widia.com na.techsupport@widia.com ap.techsupport@widia.com na.techsupport@widia.com eu.techsupport@widia.com eu.techsupport@widia.com eu.techsupport@widia.com ap.techsupport@widia.com na.techsupport@widia.com na.techsupport@widia.com ap.techsupport@widia.com ap.techsupport@widia.com na.techsupport@widia.com eu.techsupport@widia.com na.techsupport@widia.com
*Noted phone and fax numbers are not toll free.
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Material Overview • DIN P M
DIN
K N
Steel Stainless Steel
S H
Cast Iron Non-Ferrous
High-Temp Alloys Hardened Materials
description
content
tensile strength RM (MPa)*
P0
Low-Carbon Steels, Long Chipping
C <0,25%
<530
<125
–
–
P1
Low-Carbon Steels, Short Chipping, Free Machining
C <0,25%
<530
<125
–
C15, Ck22, ST37-2, S235JR, 9SMnPb28, GS38
P2
Medium- and High-Carbon Steels
C >0,25%
>530
<220
<25
ST52, S355JR, C35, GS60, Cf53
P3
Alloy Steels and Tool Steels
C >0,25%
600–850
<330
<35
16MnCr5, Ck45, 21CrMoV5-7, 38SMn28
P4
Alloy Steels and Tool Steels
C >0,25%
850–1400
340–450
35–48
100Cr6, 30CrNiMo8, 42CrMo4, C70W2, S6525, X120Mn12
P5
Ferritic, Martensitic, and PH Stainless Steels
–
600–900
<330
<35
100Cr6, 30CrNiMo8, 42CrMo4, C70W2, S6525, X120Mn12
P6
High-Strength Ferritic, Martensitic, and PH Stainless Steels
–
900–1350
350–450
35–48
X102CrMo17, G-X120Cr29
M1
Austenitic Stainless Steel
–
<600
130–200
–
X5CrNi 18 10, X2CrNiMo 17 13 2, G-X25CrNiSi18 9, X15CrNiSi 20 12
M2
High-Strength Austenitic Stainless and Cast Stainless Steels
–
600–800
150–230
<25
X2CrNiMo 13 4, X5NiCr 32 21, X5CrNiNb 18 10, G-X15CrNi 25-20
M3
Duplex Stainless Steel
–
<800
135–275
<30
X8CrNiMo27 5, X2CrNiMoN22 5 3, X20CrNiSi25 4, G-X40CrNiSi27 4
K1
Grey Cast Iron
–
125–500
120–290
<32
GG15, GG25, GG30, GG40, GTW40
K2
Low- and Medium-Strength Ductile Irons (Nodular Irons) and Compacted Graphite Irons (CGI)
–
<600
130–260
<28
GGG40, GTS35
K3
High-Strength Ductile Irons and Austempered Ductile Iron (ADI)
–
>600
180–350
<43
GGG60, GTW55, GTS65
N1
Wrought Aluminium
–
–
–
–
AIMg1, AI99.5, AICuMg1, AICuBiPb, AIMgSi1, ALMgSiPb
N2
Low-Silicon Aluminium Alloys and Magnesium Alloys
Si <12,2%
–
–
–
GAISiCu4, GDAISi10Mg
N3
High-Silicon Aluminium Alloys and Magnesium Alloys
Si >12,2%
–
–
–
G-ALSi12, G-AlSi17Cu4, G-AISi21CuNiMg
N4
Copper-, Brass-, Zinc-Based on Machinability Index Range of 70–100
–
–
–
–
CuZn40, Ms60, G-CuSn5ZnPb, CuZn37, CuSi3Mn
N5
Nylon, Plastics, Rubbers, Phenolics, Resins, Fibreglass
–
–
–
–
Lexan®, Hostalen™, Polystyrol, Makralon
N6
Carbon, Graphite Composites, CFRP
–
–
–
–
CFK, GFK
N7
Metal Matrix Composites (MMC)
–
–
–
–
–
S1
Iron-Based, Heat-Resistant Alloys
–
500–1200
160–260
25–48
X1NiCrMoCu32 28 7, X12NiCrSi36 16, X5NiCrAITi31 20, X40CoCrNi20 20
S2
Cobalt-Based, Heat-Resistant Alloys
–
1000–1450
250–450
25–48
Haynes® 188, Stellite® 6,21,31
S3
Nickel-Based, Heat-Resistant Alloys
–
600–1700
160–450
<48
INCONEL® 690, INCONEL 625, Hastelloy®, Nimonic® 75
S4
Titanium and Titanium Alloys
–
900–1600
300–400
33–48
Ti1, TiAI5Sn2, TiAI6V4, TiAI4Mo4Sn2
H1
Hardened Materials
–
–
–
44–48
GX260NiCr42, GX330NiCr42, GX300CrNiSi952, GX300CrMo153, Hardox® 400
H2
Hardened Materials
–
–
–
48–55
–
H3
Hardened Materials
–
–
–
56–60
–
H4
Hardened Materials
–
–
–
>60
–
material group
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hardness (HB)
hardness (HRC)
material number
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The ALL-STAR Programme Features Only the Most Popular Platforms, Grades, and Sizes. Find regional All-Star product availability using the All-Star filter.
For The Complete Offering Visit the WIDIA NOVO™ Electronic Tool Catalogue or WIDIA.COM. Download the NOVO app for PC or tablet on widia.com
Find your Local WIDIA Authorised Distributor WIDIA™ brand cutting tools are available exclusively through a specialised network of Authorised Distributor partners whom you can count on to deliver much more than products. Our distributors know us, and more importantly, they know you. They know better than anyone in the industry how to put the global power of WIDIA to work for you — in your industry, in your region, and for your business. WIDIA distributor partners provide technical expertise that you can count on. They will show you how to:
DISTRIBUTORS
• Significantly reduce cycle time. • Improve machine tool utilisation.
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Find your Local WIDIA Authorised Distributor by accessing our distributor finder at widia.com.
I M P O R TA N T S A F E T Y I N S T R U C T I O N S : R E A D B E F O R E U S I N G T H E T O O L S I N T H I S C ATA L O G U E
METALCUTTING SAFETY Projectile and Fragmentation Hazards
Breathing and Skin Contact Hazards
Modern metalcutting operations involve high spindle and cutter speeds and high temperatures and cutting forces. Hot metal chips may fly off the workpiece during metalcutting. Although cutting tools are designed and manufactured to withstand high cutting forces and temperatures, they can sometimes fragment, particularly if they are subjected to over-stress, severe impact, or other abuse.
Grinding carbide or other advanced cutting tool materials produces dust or mist containing metallic particles. Breathing this dust or mist — especially over an extended period — can cause temporary or permanent lung disease or make existing medical conditions worse. Contact with this dust or mist can irritate eyes, skin, and mucous membranes and may make existing skin conditions worse.
To avoid injury:
To avoid injury:
• Always wear appropriate personal protective equipment, including safety goggles, when operating metalcutting machines or working nearby.
• Always wear breathing protection and safety goggles when grinding.
• Always make sure all machine guards are in place.
• Provide ventilation control and collect and properly dispose of dust, mist, or sludge from grinding. • Avoid skin contact with dust or mist.
For more information, read the applicable Material Safety Data Sheet provided by WIDIA and consult General Industry Safety and Health Regulations, Part 1910, Title 29 of the Code of Federal Regulations. These safety instructions are general guidelines. Many variables affect machining operations. It is impossible to cover every specific situation. The technical information included in this catalogue and recommendations on machining practices may not apply to your particular operation. For more information, consult the WIDIA Metalcutting Safety booklet, available free from WIDIA at +1 724 539 5747 or fax +1 724 539 5439. For specific product safety and environmental questions, contact our Corporate Environmental Health and Safety Office at +1 724 539 5066 or fax +1 724 539 5372.
NOVO, Stellite, TDMX, Top Cut 4, TOP DRILL, VariMill, VariMill I, VariMill II, VariMill III, Victory, VSM11, VSM11H, VSM17, VSM17H, VSM490-10, VSM490-15, VSM890, VSM890-12, VXF, WIDIA, WIDIA-Hanita, WU10PT, and X-Feed are trademarks of Kennametal, Inc. and are used as such herein. The absence of a product, service name, or logo from this list does not constitute a waiver of Kennametal’s trademark or other intellectual property rights concerning that name or logo. Hardox® is a registered trademark of SSAB Technology AB Corporation. Hastelloy® and Haynes ® is a registered trademarks of Haynes International, Inc. Corporation. Hostalen ® is a registered trademark of HOECHST GMBH. INCONEL ® and NIMONIC ® are registered trademarks of Special Metals Corporation. Lexan ® is a registered trademark of Sabic Innovative Plastics IP B.V. Company. Weldon ® is a registered trademark of Weldon Tool Company. ©Copyright 2019 by Kennametal Inc., Latrobe, PA 15650. All rights reserved.
ADVANCES 2020 METRIC WORLD HE ADQUA RTERS
WIDIA Products Group Kennametal Inc. 1600 Technology Way Latrobe, PA 15650 USA Tel: 1 800 979 4342 w-na.service@widia.com EUROPE A N HE ADQUA RTERS
WIDIA Products Group Kennametal Europe GmbH Rheingoldstrasse 50 CH 8212 Neuhausen am Rheinfall Switzerland Tel: +41 52 6750 100 w-ch.service@widia.com ASIA-PACIFIC HE ADQUA RTERS
WIDIA Products Group Kennametal (Singapore) Pte. Ltd. 3A International Business Park Unit #01-02/03/05, ICON@IBP Singapore 609935 Tel: +65 6265 9222 w-sg.service@widia.com INDIA HE ADQUA RTERS
WIDIA Products Group REGD OFFICE: WIDIA India Tooling Pvt Ltd CIN: U28110KA2018PTC119396 Survey No 11 Nagasandra Adjacent to Nagasandra Metro Station Bengaluru-Pune National Highway Bengaluru-560073 India Tel: +91 80 2839 4321 w-in.service@widia.com
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