DRINK TECHNOLOGY - 2020 - 3 by Editrice Zeus Srl

TECHNOLOGY

N. 3-2020

TECHNOLOGY

EDITRICE ZEUS - Via C. Cantù, 16 - 20831 - SEREGNO (MB) Tel. +39 0362 244182 -0362 244186 - www.editricezeus.com cop DT 3-20.indd 1

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CONTENTS MAKRO LABELLING SRL 4/6

FROM MAKRO LABELLING, THE M.A.I.A. AND A.L.I.C.E. MACHINE VISION SYSTEMS

SMI SPA - SMI GROUP 34/39

INNOVATION AND SUSTAINABILITY IN THE CIRCULAR ECONOMY

DRINK TECHNOLOGY

editorial management and registered office: Via C. Cantù, 16 20831 SEREGNO (MB) - ITALY Tel. +39 0362 244182 +39 0362 244186 web site: www.editricezeus.com e-mail: redazione@editricezeus.com portal: www.itfoodonline.com e-mail: marketing@itfoodonline.com skypeTM: editricezeus

Machineries, plants and equipment for beverage industry year VII - issue n. 3 - 2020

GEA MECHANICAL EQUIPMENT ITALIA SPA 41/45

GEA HIGH PRESSURE HOMOGENIZATION TECHNOLOGY IN BEVERAGE INDUSTRY

managing editor Enrico Maffizzoni direzione@editricezeus.com

editorial manager S.V. Maffizzoni redazione@editricezeus.com editorial production Sonia Bennati bennati@editricezeus.com

account dep. manager Elena Costanzo amministrazione@editricezeus.com project and layout design ZEUS Agency grafica@editricezeus.com

REER SPA 60/64

SAFER PALLET TRANSPORT LINES

creative dep. ZEUS Agency grafica@editricezeus.com translation C. Natalucci translator

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AdverTime-MI

Edizione Gennaio 2020

• Design Unico e Brevettato • Sottostrato Non Igroscopico • Alta Igienicita’ • Massima Flessibilita’ • Copertura Silicone “Platinum Cured” • Resistenti Agenti Chimici e Alte Temperature • Certificati FDA • Prodotti Secondo Norma EN 16643.

Allegri Cesare S.p.A. Via Venezia, 6 • 20099 Sesto S. Giovanni (MI) - Italy Tel. +39 02.24.40.203/8 • Fax +39 02.24.05.781 info.comm@allegricesare.com www.allegricesare.com Saremo presenti al MECSPE 2020 Fiera di Parma, 26/28 Marzo. Padiglione 6, Stand C18.

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Technology for great numbers

MODULARITY, FLEXIBILITY, PRACTICALITY

Labelling in the beverages, food, detergent and pharmaceutical sectors has always been our passion and our primary activity. Innovative technologies, an international sales and after-sales network and configuration flexibility are our strong points. Satisfying all labelling needs from 1,500 to 50,000 b/h is our result, appreciated by companies of every size. The over 700 installations present throughout the world is our greatest confirmation.

Makro Labelling srl • Via S. Giovanna 3 d’Arco, 9 • 46044 Goito (MN) • Italy • + + Tel.: 39 0376 1872203 Fax: 39 0376 1872197 • info@makrolabelling.it • www.makrolabelling.it

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FROM MAKRO LABELLING, THE M.A.I.A. AND A.L.I.C.E. MACHINE VISION SYSTEMS

he evolution of the design capabilities of the Goitobased company includes two new machine vision systems guaranteeing performance, less production waste and top quality finished products. While on one hand, faster bottling lines ensure production schedules can be met, on the other, they make it very difficult – if not impossible – for the line operator to accurately check every individual bottle. Only automatic quality control and bottle orientation systems can guarantee the precise characteristics of each finished product, preventing defective bottles from reaching the market. This is no news to Makro Labelling, one of the leading industrial labeller manufacturers,

always committed to taking account of, or anticipating, the market’s requests, developing products, systems and patents able to guarantee

performance, lower costs, less production waste and top quality packaging. The choice for advanced technological skills, production process

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rationalisation and the ability to anticipate the evolution of the market. “The machine vision system is the natural follow-through to the labelling process, as the procedure does not end when the label has been applied. It is necessary to check that the right label has been attached, positioned correctly and smoothed without defects. We at Makro Labelling therefore decided to create an in-house Vision Department and to invest heavily in developing two new vision systems: A.L.I.C.E. and M.A.I.A. We have recently launched them onto the market and they will guarantee perfect and complete integration with the machine automation and a flexible, intuitive, practical response to companies who know they need automatic systems”, says Simone Marcantoni, head of the Automation Department. Fruit of about 10,000 hours of software development, the two systems integrate with the labelling machines and

are also simple to manage for the line operator who can thus exploit the system to the full. In-house development and production of the two systems allows our

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customers to interface with a single producer, able to guarantee rapid and direct technical assistance and above all to satisfy the market’s diverse packaging needs,

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once again confirming the concept of flexibility which has been a hallmark of Makro Labelling since the beginning.

employing line scan it and so decides to do cameras (also mounted without its assistance. on Makro Labelling’s Or the intervention of patented Follower system) highly-trained but costly able to take thousands engineers is required in of linear photographs order to produce and A.L.I.C.E. - Advanced (1x2048 pixels) which, obtain reliable checks. Label Inspection and pasted one after the One of the reasons Control Environment other, produce a single behind the success A.L.I.C.E. is a quality image representing the of Makro Labelling’s control system able to full length of the bottle. machines and systems assess the horizontal and When subsequently is precisely our ability to vertical position and angle analysed, this indicates the offer functional solutions of the label, together position of the reference which, although complex, with its alignment with point to be used by the are available to operators respect to a reference plate control system simply and intuitively, point, whether the logo to position the bottle giving them hitherto on the glass, a capsule or correctly and receive the unthinkable possibilities another label. The system first label in the right and flexibility. also checks the label is position. “A vision system A.L.I.C.E. and M.A.I.A. must not be complex, correct and the overlap have once again been otherwise the operator of a wrap-around label designed and oriented will not be able to use it and can read barcodes, a towards simplicity and data matrix or characters, easily, in practice limiting user-friendliness, so the its use. We have seen or simply check for the operator can master them production lines where label’s presence. completely, quickly and Esecutivo del logo Makro Labelling says Simone the system has been simply,” turned off or bypassed M.A.I.A. - Makro Marcantoni. because the operator Advanced In-line is not able to manage www.makrolabelling.it Analysis M.A.I.A. on the other hand is Makro Labelling’s bottle orientation system. It is based on use of Line Scan Camera technology Nero = Pantone black = C 0 M 0 Y 0 K 100 = R 30 G 30 B 30 = HTML 1E1E1E Blu = Pantone 646 = C 73 M 30 Y 3 K 10 = R 84 G 130 B 171 = HTML 5482AB

Nero in scala dei grigi = 100% di nero Blu in scala dei grigi = 48% di nero

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BE Flexible MODULARITY

DRIVEN INNOVATION

Whatever market you’re in, P.E. Labellers adds more value and performance to your products. Flexible design makes the difference. Our ergonomic machines offer modular interchangeable independent stations that can each utilize different labeling technologies for non-stop quality production.

BE Flexible. PELabellers.com ****FILE PER FARE CROCINI.indd 3

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NAVATTA GROUP, FRUIT AND VEGETABLE PROCESSING LINES

he company Navatta, founded by Mr. Giuseppe Navatta in 1983, produces and installs fruit and vegetable processing lines and boasts references across the globe. Navatta Group is center of excellence for the production and installation of processing machines and turn keys with capacity ranging from 3 to 120 t/h of incoming fresh product.

DOUBLE HEAD ASEPTIC FILLER MOD. AF2PD - WITH AUTOMATIC WEB BAGS LOADING PRODUCT IN WEB BAGS IN DRUMS CAPACITY 3 – 5 – 10 - 20 LITERS AND 220 LITERS - PATENTED SYSTEM

MANUFACTURING • diced, puree, juices extraction, fruit purees RANGE (single strength or / juices equalized in NAVATTA GROUP manufactures and concentrated) from aseptic. Mediterranean / tropical • Wide range of commissions Processing fruit, all filled into any evaporators to Lines, Systems, kind of package or in produce tomato Equipment for Fruit, aseptic; paste, Mediterranean Tomato, Vegetables for: • peeled / diced / crushed • Fruit crushing lines from and tropical fruit tomatoes, tomato sauces IQF, frozen blocks and concentrates, multiand purees, tomato paste, frozen drums function evaporator, all filled into any kind of • High yield PATENTED falling film and forced package or in aseptic; fruit puree cold circulation 8

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ASEPTIC STERILIZER FOR PINEAPPLE JUICE

• Evaporators for coffee • Formulated products and milk: evaporation productions (jam, before spray driers, freeze ketchup, sauces, dryers or other dryers drinks) starting from • Evaporators for components unloading cogeneration industry to dosing, mixing, (waste treatment) mechanical / thermal • Aseptic sterilizers stabilizing, to filling into • Aseptic fillers for spout any kind of package or bags/ spout-less bags from into aseptic mini-tanks; 3 to 20 liters, Bag-in-Drum • Processing pilot plants; 220 liters, Bin-in-Box / • Vegetable processing as IBCs 1.000 – 1.500 liters; receiving, rehydration, • Spiral pasteurizer and cooking, grilling and cooler freezing

Navatta Group’s headquarter and the two production units are located in Pilastro di Langhirano, Parma, with a total production area of 10,000 square meters. www.navattagroup.com

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FRUIT PROCESSING MACHINERY FOR 20 YEARS, PND HAS BEEN TAKING ITALIAN INNOVATION TO THE WORLD

ow in the year of its twentieth anniversary, PND, Italian leader company in manufacturing of fruit processing machinery in the world, continues to invest in quality and innovation and to present its tailormade solutions for food companies at the main trade fairs worldwide.

After formally kicking off its 20th anniversary year at Fruit Logistica in Berlin, where it gathered together its dedicated sales agents from all over the world, the PND will continue to exhibit at other trade fairs throughout 2020 on all 5 continents. These events will provide an opportunity to personally evaluate the advanced solutions for Fresh-Cut

(fruit ready-to-eat) companies, as well as for the canned, frozen and dehydrated food industries, but also to present its new machinery. The latest addition to the PND family is the pineapple cylinder machine mod. PINCYL8. It is a highly versatile machine able to perform different cuts for pineapple processing: cylinders, fingers, chunks

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FINGERS

RINGS

CHUNKS

CYLINDERS

PINEAPPLE CYLINDER MACHINE MOD. PINCYL8

www.pndsrl.it

Via Brancaccio, 11

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84018 Scafati (SA) Italy

T. +39 081.850.93.68

info@pndsrl.it

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and rings. With its innovative design and compact shape, it is an ideal partner for this processing. Born 6 months ago, 3 units have been already sold in Europe. Alongside it we find the other 18 machines in our catalogue which can process a large range of fruit, such as: apples, pears, pineapples, kiwis, peaches, oranges, lemons, followed by melons, pineapples, mangoes and strawberries. Some updates are on the machine mod. PL6M, a semi-automatic peeler with six processing heads, initially dedicated to peeling mango: nowadays it is also able to peel kiwi. The advantages of the machine PL6M are enor-

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mous: adjusting of peel thickness, managing of production speed and fruit rotation through an inverter, adding to the possibility of different sizes fruits processing without any adjustment and with fast maintenance. Now they are available for mango and kiwi. When choosing one of the 18 semi-automatic machines, manual or automatic ones in the PND catalogue, you are choosing a standard machine that can be tailored to your needs. Three years ago market asked for a machine able to process strawberries. PND replied to this request introducing in the market the strawberry decalyx machine mod. DF12.

This machine, only 36 months after its launch, is already present with 66 units on five continents. Companies based in the United States, Mexico, Spain, South Korea and Egypt have chosen the features of the PND strawberry destalking machine. Indeed, this machine makes it possible to work with considerable fruit

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volumes with great quality, Another feature that makes reducing waste to a mini- the PND strawberry de-calyx mum. machine a winner is its ability to work with all the Other de-calyx machines various sizes of strawusually create product berry without needing waste of about 30%. to be pre-calibrated. This With the PND de-calyx feature makes it particumachine, however, this larly popular in Mexico or waste is reduced to only wherever it is necessary to 10-12%. switch quickly from the field to processing. This means a large amount of product is Avoiding any settings, the recovered, especially if PND strawberry de-calyx one takes into account machine is able to process the fact that the models a wide range of product built and marketed by with a diameter rangPND can respectively ing between 18 and 55 process 300 strawberries millimetres, a range that, per minute (Mod. DF12) in practice, includes all and 600 strawberries per types of strawberries. It is minute (Mod. DF24). a truly global machine, as

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PND srl is also truly global, being based in Italy, but with representative offices located in several different countries. A team consisting of 30 people, including administrative and sales staff, technicians and engineers, based at its headquarters in Scafati, in the province of Salerno, in the south of Italy, works alongside agents and technical offices all around the world. Indeed, the human element is one of the main resource of a company with mechanical and technical strengths such as these.

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Despite the widespread presence of PND representatives on the various continents, when it comes to installing a new machine, there is always an expert who travels from the main office based in South Italy and follows the process through to completion.

is a winning strategy that allows continuous updating in the field and a swift response to customer needs means that customised production lines can be offered to them.

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mostly mechanical, easy to understand and maintain. They are user-friendly machines that first make the technicians fall in love and then the operators!

Tenacity and innovation The opportunity to deal have led PND to become constantly with customers a company capable of all around the world offers operating on a global the technicians from PND scale. With an export This assumption of rethe opportunity to tackle turnover of 95%, today it sponsibility is a guarantee new challenges and prop- has a strong presence in for the customer, which erly understand the needs Europe, South America, knows from the very first of their customers. United States, Canada, moment that it is going to Mexico, Australia, Africa be accompanied constant- PND machines are indus- and Asia. ly from the design phase trial machines with manual www.pndsrl.it to the commissioning of and automatic feeding, the system. This constant attention to the needs of its customers

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ALTECH SRL Viale De Gasperi, 70 20010 Bareggio (MI) Tel. +390290363464 info@altech.it www.altech.it

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ZAMBELLI: DIFFERENT PRODUCTS, SAME HIGH QUALITY

ambelli, since 1969, designs and manufactures cuttingedge technical solutions for the packaging industry. 50 years of business, 2 generations at work and hundreds of customers worldwide 50 years have passed since Flavio Zambelli decided to

start his small business in Bologna downtown. Since then, thanks to his perseverance and the following generations, Zambelli continues to grow and proudly serve its customers all over the world.

Zambelli core values Behind every machine supplied and every service rendered, there are people. Working hard, sharing the joy of a successful project, this is what gives us the strength to grow and always

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P R O F I L E Zambelli

Automatic Packaging Machines 1969-2019 #50YearsOfBusiness zambelli@zambelli.it +39 051 66 61 782 San Pietro in Casale, Bologna VISIT US AT: - Interpack 2020, Düsseldorf [Booth #11-C55] FOLLOW US: - Website www.zambelli.it - Facebook & Instragram @ZambelliPackaging

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move forward. Zambelli is a large family which includes relatives, colleagues and, above all, customers. Zambelli business approach • Market research & target identification • Development of ideas & design • Collaboration with customer to adapt to its specific needs • Prototyping & test • Manufacturing, installation & training • Continuous exchange of information • Planned maintenance, service & spares

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story for Zambelli and its able its best Shrinkwrapfriends. pers suitable for film only, flat pad + film, tray + film. We design #PowerfulSo- If the request is for cardlutions, because thanks to board packaging of various our experience we design sizes, Zambelli Cartoners and manufacture packag- and Case Packers – Wrap ing machines that fit the Around or preglued RSC needs of our customer: if – are the best solutions; if the requirement is to pack- it’s not enough, Zambelli age products with LDPE provides Robotic System (Low Density Polyethyl- tailored to any application ene), Zambelli makes avail- that requires specific han-

Who we are and what we do? We are #MarketOriented, because we are constantly reaching out to new horizons. Starting from our core industry, Food & Beverage, over the years we have developed packaging machines also for pet food, baby food, home care & personal care, Industrial goods as bearings and consumables for the welding industry and many more. 50 years of perseverance and success, an ongoing 18

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dling and Combi machines made by the combination of Shrinkwrappers and Case Packers.

• Design • Installation • Technical Documentation • Service & Spare • Upgrades Our solutions are versatile • Training for technicians & and customized, every proj- operator ect is different but our commitment remains the same. What we can do for you and your project? We are #CustomerOri- Three easy steps: ented, because for us most Meet up – contact us for a important is to find the first meeting. best solution for customers Talk & Plan – let’s talk needs. about your ideas and how we could develop them toOur attention is always fo- gether. cused on their production process and its needs. For Design & Collab – now the this reason, to fully satisfy fun part: let’s design! We our customer, we are willing work together to make evto provide various types of erything perfect according services pre and after sales: to your needs.

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Contact us: • zambelli@zambelli.it • (+39) 051 66 61 782 • Via Ferrara, 35/41 San Pietro in Casale, Bologna (IT) Follow us on: • www.zambelli.it • Facebook & Instagram: @ZambelliPackaging

Visit us at: • Interpack 2020 [Booth #11-C55].

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21-24 FEBBRAIO

2021 RIMINI EXPO CENTRE ITALY

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in contemporanea con

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organizzato da

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di A. Namaziano s.r.l.

GREAT FLEXIBILITY, HIGH PROFESSIONALISM

Tunnel pasteurizers for any type of drink requiring pasteurization. Heat treatment, sous-vide cooking of cereals, legumes, sauces, continuous cooking or batch cooking. DI A.NAMAZIANO S.R.L. Via Costa ,27 - 43035 Felino, Parma - Italy - Tel: +39 0521804286 - +39 0521 831911 www.tecninoximpiantialimentari.it - tecninox.namaziano@gmail.com TECNINOX ingl_ADV A4_DT3-18_ok.indd 1

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BOTTLING

REALITY ACTIVE IN PROJECT AND PRODUCTION OF BOTTLING PLANT MACHINERY

n the beverage industry, the automatic washing of recycled bottles has now reached a high level of specialization. In this context, works AKOMAG, company located in Soragna (PR), able to offer a varied production, which includes bottle washing machine, rinsing machine, sterilizers for glass or PET bottles, crate washer and accessories to complement. Very large is the choice of the washer, the potential of which obvi-

ously varies in base at the model, and the ranges it is from 100 to 60.000 bph.

Start the washing At low production capacity, the range offer GENESI, available in The modular structure very small dimensions in of all installations allows order to be inserted in any to gradually increase the operating environment. functions and the level of Designed under the indicasophistication, including tion of the producers with special washing sections low production capacities, and sanitizing, automatic the series has a simple but control of process param- functional washing cycle, eters, security systems, en- which lowers operating ergy recovery, reduction of costs (water, energy, deterdischarges and automatic gent) without negatively sanitization of the parties affecting cleaning bottles most important from the to recycle, the complete point of view of hygiene. removal of the labels and their total evacuation outside. The particular ease of use and maintenance, increases productivity and reduces downtime. The modularity of the GENESI series allows at the customer to “build a machine to measure” , adapting it from time to time to different types of use (water, wine, oil, beer, soft drinks). Constructed in accordance with the Machinery Direc22

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Новости

краткие новости

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tive (CE), is equipped with all the accessories needed for the proper functioning: a heat exchanger built with stainless steel tubes arranged geometrically to prevent the deposit of mud or various precipitation that would compromise the performance or, alternatively, a combustion chamber built with direct burner operation. Safety guards and dust cover to protect the unloading of bottles; grouped grease; saving valve for the water network and automatic control of the presence of water in the last rinsing station; electronic speed control; electronic security on the main gearbox that

stop the machine in case of overload; spray pumps with casing and impeller made in stainless steel AISI 316 and protective filters; valves for emptying the waste paper and spray tanks; control panel adjustable, made in stainless steel; IP55 electrical plant; gauges and thermometers in visual range of the operator; setting and control of all the machine by “touch-screen”. This are the main amenities that characterize the series. The GENESI machine is also arranged for the introduction of detergent and liquid additives in the bath and in the detergent tank, disinfectants and other products in the spraying

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tanks. Internal spraying (made with self-cleaning rotating nozzles) and external high pressure spraying are easily removable for routine cleaning and maintenance. The loading and unloading of bottles is completely automatic, and perfectly synchronized with the movement of the main chain. Dry cycle To streamline the washing cycle , the company has realized the HYDRA series, a series of fully automatic machines which comprise a first station for emptying the bottles followed by pre-washing spraying and first pre-maceration bath. This configuration

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helps to reduce the pollution of the detergent bath and reduce fuel consumption. The triple station for labels extracting ensures their complete detachment from used bottles, while the rotating filter displaced over the entire width of the machine ensures the evacuation outside.

Built according to the Machinery Directive (CE) also, the series has a different predispositions that increase safety, including: sensors for slowing down and eventually stopping the machine in case of failure or obstruction of bottles on conveyor; detergent introduction and liquid additives in the bath The bottle washing is and other products in complete with indoor and spray tanks; the automatic outdoor spraying, which loading and unloading of occurs with high-pressure the bottles is perfectly syncleaner distributed with chronized with the moverotating nozzles self-clean- ment of the main chain; ing and self-centering. To the economizer valve for complete rinsing, however, the water network and the ensure the phase abateautomatic control of the ment alkalinity followed by presence of water on the spraying with external and last rinsing station. internal water network. Other amenities are im-

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portant, as: automatic resetting of the chutes for loading and unloading bottles from the control panel; grouped grease; electronic variable speed with remote control (inverter); setting and control of all the machine by “touch-screen”; selfcentering and self-cleaning rotating spray at high pressure; external spraying easily removable for cleaning and maintenance; valves for emptying baths and spraying tanks; control panel made in stainless steel; IP55 electrical plant; gauges and thermometers in visual range of the operator. At the bottles unloading are arranged safety guards and dust protec-

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tion. The electronic safety on every gearbox allows at the machine to stop in case of overload. The heat exchanger and pumps are always made in stainless steel. Very high productivity and automation in the wash meet in the HP model in the same series. Despite the sophistication, just an operator to remotely manage the entire wash cycle, verifying operation via control systems. The tubes of external washing are constructed so as to reduce maintenance to a minimum. But in case it will be necessary, the dismantling and cleaning are very simple. The regulation of the temperature in the tanks is automated through

a modulating proportional pneumatic system, which offers a guarantee of accuracy and safety of operation. The main motor, oversized, ensures a long lasting efficiency by minimizing the mechanical wear. The electronic variable frequency allows to manage the main engines installed in HYDRA HP series via remote control. The automatic press for the collection of labels evacuated from the detergent bath is full of a recovery system of the detergent solution that accumulates in the pressing phase.

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chines and the high quality standard achieved by all its production, advanced technology and timely aftersales service, has allowed at this company to come in several primary and manufacturing with the certainty of having created a safe machinery and Quality for Various needs. This undertaking was given by all its facilities, from design to engineering, from the search for the most innovative materials to the constant testing of the products in the works.

With this AKOMAG mission, every day thought AKOMAG has dedicated to be better and invest in several years to the creation quality, with the knowledge of bottle washing mato do a good job.

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Specialist in fruit processing equipment

Machines and complete plants for fruit processing

Multifruit NFC and chilled juice processing line with the CitroEvolution3 and the Pinetronic 1SS for the extraction of high quality orange and pineapple juice

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CHILLED NFC JUICES: THE BERTUZZI APPROACH

he market of fruit juice is developing quite rapidly and the share of NFC juices is considerably increasing because of their high quality. In Europe and the US (but also in whole world) 100% juice (not from concentrate) category is showing a strong growth potential.

The majority of the Of particular imporchilled juice found tance, in this sector, in the shops shelfs are the chilled juice, is based on orange fruit juices that are but other varieties prepared directly from like pineapple, grapethe fresh fruit and fruit, carrots as well as then are just chilled blends (orange-carrot, and filled or slightly orange-pineapple, pasteurized and chilled carrot-lemon-pineapin order to retain all ple etc.) are becoming organolectic character- more and more popuistics. lar.

The main hints for the design of a plant processing fresh fruit into chilled juices are: • Optimization of flow of fruit/juice • Optimization of characteristics of process equipment • Optimization of processing cycles in order:

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1. Decrease processing times 2. Minimize oxidation of the juice 3. Keep high organolectic characteristics

the essential oil content in the juice and assure a good control of the pulp.

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These are some examples but few. Extractors for juice/ puree can be provided for apples, carrots, pears, passion fruit, banana, beets, mango, spinach, asparagus, berries, hawthorns guava.

- Deshellers and dedicated presses for pomegranate to pro• Optimize CIP system duce cloudy or clear to control the microjuice which imporbiology of the juice. tance is considerably increasing for the The obtained juice is Some of the machines beneficial health char- immediately (blended used for the applicaacteristics. or not) slightly pastion are dedicated for teurized (65-70°C) and a certain type of fruit, - Dedicated pineapple chilled before filling. for istance: juicing in order to obtain high quality All these examples of - Dedicated citrus juice juice only from the equipment have been extractors (orange, edible part of the designed, built and lemons, grapefruit), fruit without contam- put in operation by on order to minimize ination with the peel. Bertuzzi Food Processing Srl, an Italian Company that operates in this field since 1936 and that supplies plants and machines to process fruit and vegetables to produce juice, concentrates, baby food, jam, ready-made drinks etc… www.bertuzzi.it

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YOUR BRAND TOMORROW IS OUR BUSINESS TODAY

erti is a leading European manufacturer of aluminum ROPP caps, plastic and composite closures for all kinds of bottles used in different branches of the food-processing industry. The company produces almost any possible dimension of aluminum closures and suggests packaging solutions to many clients producing wine, spirits, non alcoholic beverages, mineral water and olive oil. Herti offers closures with a diameter varying from 17 to 43 mm and height from 12 to 60 mm. They are used for

sealing bottles with various capacities starting from 50 ml to a gallon (4.54 l). Herti is a trusted partner for brand protection. The driving force of the Company is the development of innovative ideas corresponding to the company slogan “Your brand tomorrow is our business today”. Founded in 1993 as a start-up company specialized in metal packaging and producing only two kinds of aluminum caps, Herti is now a public company with subsidiaries in the UK, France,

Germany, United States and Romania. Traditionally the aluminum closures were used for bottling spirits, but over the last few decades waters, edible oil and lately wine have adopted the aluminum closures en masse. Closures with EPE liner, typical for the alcohol drinks, have numerous possibilities for decoration and contribute to the overall perception of the brand. For brand safety and to avoid the risk of counterfeits Herti offers composite closures and

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aluminum closures with non-refillable pourers that prevent the bottles from being refilled. All types of aluminum closures that Herti produces with SARANEX or TIN liners, can be used for wine bottling. “VINSTAR” is the trade mark under which Herti sales its wine designed aluminum closures. Herti provides the two most preferred sizes PP30x60 mm BVS and PP

28x44 mm. Recently, more and more popular for bottling wines become other sizes of aluminum screw caps that Herti can offer: PP25x33 mm, PP22x30 mm, PP25x43 mm, 30x24 mm. For the market area of bottled mineral water and carbonated drinks and juices, Herti provides different solutions – aluminum and plastic closures. Herti offers 28x15mm aluminum

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screw caps with granulate with 5 and 6 side splits and also the most preferred by the customers aluminum closure with safety plastic ring called DORADO. It is designed for capping high and middle class quality still and sparkling mineral waters in glass bottles. The compound used is PVDC free. The plastic ring provides tamper evidence, while at the same time

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protecting consumers from injuries. The DORADO cap attracts great interest from beverage producers who turn to the option of using glass bottles. With this in mind Herti invests in new machines to increase capacity for the DORADO closure from March 2020. Herti produces olive oil caps in several sizes: PP31.5x24 mm, PP31.5x44 mm and PP31.5x60 mm with different pourers. The closures could be used also for capping vinegar, sauces or liquid spices. The numerous possibilities for offset and foil printing and glossy, matt or semi matt finish, contribute to the premium look of the bottle.

Herti is an environmentally conscious company and is dedicated to the effective use of natural resources. Following this policy the company executed a project for improving the health and working conditions in the factory and invested in a waste water treatment plant. In the beginning of this year Herti started to build a new compressed air station. This project was started last year initiated by four young employees of Herti who were trained for effective use of resources, energy efficiency and mobility while participating in the project “Young Energy Europe” – a part of the European initiative for climate

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protection EUKI. Being a shareholder and a partner in Ecopack, Herti follows all principles for protecting and recovering the nature. Ecopack is a not-for-profit organization and a member of the European organization for recovery of packaging waste PRO EUROPE. Herti works closely with Ecopack and meets its goals for environmental impact and carbon footprint. Each year Herti receives a certificate from Ecopack for recycling materials, saving natural resources and CO2 emissions. The perfect packaging solution is just a click away at www.herti.bg

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SMI S.P.A. INNOVATION AND SUSTAINABILITY IN THE CIRCULAR ECONOMY

y manufacturing machines with an innovative design equipped with IoT technology, SMI provides customers from all over the world with smart solutions, capable of satisfying their needs in terms of production efficiency, operational flexibility, energy

saving and ease of use and monitoring of bottling and packaging lines. The latest developments and the considerable and continuous investments in Research & Development have led to the launch of compact, ergonomic, ecofriendly machines, such as the ECOBLOC® ERGON integrated systems for the stretch-blow mould-

ing, filling and capping of rPET containers recently installed at Danone Group’s Societé des Eaux de Volvic plant. When we talk about purity and quality, it is the accurate work carried out by the bottling company Societé des Eaux de Volvic that comes to mind. The whole bottling process undergoes careful

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controls to satisfy the high levels of quality required by the French company and its owner Danone, a goal that is achieved by protecting the water source and safeguarding the natural environment all along the distribution chain, till the moment the bottled product is consumed. All of this is taken care of in minute detail, involving partners and suppliers, as with the recent investment for the purchase of a new bottling line, for 8L containers in 100% recycled plastic (rPET), which involved SMI for the supply of an integrated system ECOBLOC® ERGON. The project is the result of a strong synergy between Volvic-Danone and SMI; both companies shared goals and expertise from the design phase to the installation works, with every choice rotating around the necessity to get higher than average bottle performance and quality, safeguarding the final product, eco-friendliness and operational efficiency of the whole production process.

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and unequalled quality of Volvic water begins by carefully protecting the source and accurately monitoring the natural environment from where this precious liquid flows. The water is conducted through stainless steel pipes from the source to the bottling plant, without any external contact; therefore from the depth of the volcanic stratum it reaches the protected environment of the inside of a sterile bottle. To protect the liquid from any external contamination, Volvic bottling plant was designed according to advanced automation and security criteria, fully satisfied by the ECOBLOC® ERGON integrated system supplied by SMI to the French company. From the source to the table: the quality is alThe bottle has the fundamental role of maintaining ways under control Sustainable development, the purity of the spring respect for the environwater and preserving the ment and product quality quality until the product is and purity are the fundaconsumed; for this reason, mental elements at Société the bottles blown, filled des Eaux de Volvic SA, and capped by the ECOcompany, which has been BLOC® ERGON system need to go through a long part of the French Daseries of controls within none food and beverage the bottling line and evgroup (water dept.) since ery day undergo accurate 1992. The natural purity 36

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tests carried out by Volvic Quality Laboratory. 100% rPET bottles Volvic natural, mineral water arrives at the consumers’ table as pure as when it flows from the source and is not treated in any way that can alter the taste; for this reason the container plays a vital role towards maintaining the purity of the water, from the source to when it is consumed. The most widely used material for bottling water is PET (polyethylene terephthalate), an unbreakable, plastic material that is lightweight and 100% recyclable. Volvic’s high regard of environmental issues led the French company to develop modern solutions for the recycling of PET, so that a new bottle can be produced from an old one. Volvic was one of the first companies to use recycled plastic (rPET) to produce containers and caps, slowly increasing the percentage of rPET, until it hit 100% with the new 8 litre bottle. The 8L container with a square base, in the same style as the smaller Volvic bottles, was studied by a designer at Danone to create an

extremely practical, home use, container-dispenser. Its shape, part of which is slightly tilted, ensures that the bottle can be easily positioned on a flat surface and, thanks to the special cap which is used as a tap, the supply of the product is convenient and easy. The new design of the maxi container was accurately reproduced by SMI, to create the moulds that are installed on the ECOBLOC® ERGON HC EV integrated system and which allow it to manufacture a harmonious bottle with a clean design, that perfectly mirrors the purity of the water that it contains. Eco-packaging and ecoformats are concepts that have always been a part of Volvic. Recognisable by the green cap, Volvic 0.5 L and 1.5 L bottles were the first in France to be produced with a type of plastics that is 20% of vegetable origin, favouring the use of renewable materials. Furthermore, as large capacity formats use less plastics, Volvic has always tried to promote them and produce ecological formats, like the

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8L bottle, bottled by the ECOBLOC® ERGON HC EV recently supplied by SMI. SMI solutions for Société des Eaux de Volvic SA To satisfy market request for bottled water, in 100% recycled PET (rPET) containers, the French company invested in the purchase of machinery from the ECOBLOC® ERGON HC EV range, supplied by SMI, the ideal solution to produce, fill and cap square based 8L containers in rPET, with a production capacity of up to 3,200 bottles/hour. The new investment was studied in detail, creating strong teamwork between the experts at Volvic and Danone and the designers at SMI. The complete production process was designed so that every step of the bottling is kept under constant control; indeed, it is here that the water coming from the deep underground comes into contact with the external environment and is at a greater risk of contamination which would

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compromise the sensory, chemical, physical and microbiological properties. The Société des Eaux de Volvic SA, also, pays particular attention to everything that concerns sustainable development, environmental respect, product quality and purity; for this reason the whole bottling, packaging and distribution process was designed around these values and the machine supplied by SMI was integrated with sophisticate inspection systems, which, starting with the preforms, carry out a long series of checks to maintain the quality and purity of the spring water. Main advantages of the integrated system: • compact, flexible solution for stretch-blowing, filling and capping bottles in PET, with the advantage, in terms of reducing production costs, as the system does not need a rinser, nor conveyors between the blower and the filler or accumulation • isolating system between the “dry” area of the blower and the “wet”

one of the filler, through a jet of high pressured, sterile air in excess of 5Pa, which guarantees a clean, hygienic filling system • application of various accessories to guarantee that the filling system is extremely clean and easy to sanitise with advanced cleaning systems • innovative preform suction system, situated on the oven infeed star, to remove any tiny impurities that could be on the inside of the preform itself. The air that is inserted into the suction system is filtered, and is part of the air recovery system that comes as standard on all the range of SMI stretch-blow moulders. • machine integrated with sophisticated inspection systems with cameras to guarantee the quality of the bottled water, monitor the production process and avoid particles and/or impurities being deposited on the inside of the unblown preforms • the preforms are blown with sterile air in a sterile environment; this sterility is maintained for all

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the process of filling and capping • precise and fast operation, thanks to the electronic, operation control, to motorised stretch rods and the use of high efficiency valves with flowmeters • reduced energy consumption: the stretchblow module is equipped with a double stage air recovery system, which allows the reduction of energy costs tied to the production of high pressure compressed air • high energy efficiency, thanks to IR lamps fitted onto the preform heating module • base of the filler area is made in stainless steel 316 and slightly sloped to ensure that any spilt liquids go down the drains • electronic capping unit equipped with caporienting system during application, which controls correct positioning of caps, and a rejection system for over turned caps • cap sterilisation through jets of ionised air on the cap channel • washable cap accumulation table, in stainless

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recyclable! It is the first totally recyclable container launched on the market, thanks to the use of caps and labels that are also 100% recycled. For Danone the future of plastic bottles in the beverage industry will move towards rPET and therefore it is betting on this material. In The second life of packag- fact, the water division of ing in a circular economy the French multinational is Designed especially to give a great user of plastic botfamilies the possibility to tles for its products under enjoy the uniquely, prethe Evian, Volvic, Badoit cious, Volvic mineral wa- and Salvetat brands, and it ter, in a way that respects is already thinking about the environment, the new bottling them in rPET 8L eco-bottle was created made from 100% recycled in 100% recycled plasplastics. The bottle created tic (rPET) and is 100% by the ECOBLOC® ERsteel, equipped with an optional system to suction the caps to remove any impurities that might have deposited on them while moving along the hopper • reduced maintenance and running costs of the machine

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GON HC EV, supplied by SMI, will be the first 100% rPET water container on sale in France, seeing that 8L containers have already captured 10% of brand value sales, and with an important growth of 13,1% in 2018, the success of the new totally, recyclable format is guaranteed. Creating an 8L PET container in 100% rPET is the result of joint work between the specialists at Danone and at SMI. SMI provided the French technicians with one of their own stretch-blowers, so that they could carry out a series of blowing tests while accurately testing the preforms and bottles; these tests allowed them to regulate the “top load” resistance and the material distribution, a step at a time, developing a specially made preform with a specific shape. The biggest challenge, when using recycled preforms, is to guarantee the constant resistance of the bottle when it is being blown, this operation is very difficult with preforms made from recycled material. www.smigroup.it

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Tanks for all tastes. Yours.

Blender tank per resine da 100.000 litri , su gonna autoportante, pressione esercizio + 0,5 bar/-0,005 bar.

Each tank is unique. Because it is designed to your requirements. Dimensions, capacity, design: everything is conceived to enhance the product and optimize yours business processes. We are a solid and versatile company, able to handle complex jobs: this is why for over 40 years we have been the partner of many companies in Italy and abroad.

Some of our best customers:

Industrie Fracchiolla S.p.a. S.P. 133 per Valenzano km 1,200 - 70010 Adelfia (Ba) Italy T. + 39 080 4596944 F. +39 080 4596810 www.fracchiolla.it

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Shaping excellence GEA homogenizers‘ reliability guarantee healthy, safe and tasty drinks Particle size micronization and standardization optimize product composition, stability and shelf life while reducing process oxidation and taste alteration. Improved viscosity, texture and mouth feeling add the finishing touch on tempting glossy beverages.

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GEA HIGH PRESSURE HOMOGENIZATION TECHNOLOGY IN BEVERAGE INDUSTRY

Enhanced stability, shelf life, viscosity, color and taste are the essential characteristics that products obtain through homogenization process, gaining digestible and assimilable properties.

How does high pressure homogenization enriches beverages?

In beverage industry, one of the most important goal that homogenization contribute in meeting is the reduction

EA is the technological leader for dynamic high pressure homogenizers and plungers pump, in many industries and applications.

of product’s physical instabilities, in order to create stable emulsions and dispersions over time. Dispersions are the main beverages products that benefit from high pressure homogenization indeed. The use of high dynamic pressure and homogenizing valves enable to subdivided particles present in fluids at the

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required size while efficiently mixing ingredients at the lowest possible pressure. All these features define homogenization as one of the most performing and eco-friendly process, compared to any other mechanical ones.

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ized process solutions to always meet, ensure and repeat over time product quality excellence.

customers to directly test homogenization technology on their product samples, refine receipts, develop high Over 70 years of manu- efficiency homogenizing facturing and innovation valves and evaluate the enable GEA specialists performance of installed to count onto specific machines. know-how environment Highly qualified staff that sustain a complete can support customers What makes GEA range of homogenizers, in the development of your ideal partner? from laboratory to the new products, to test The most important key industrial scale. maximum process efof success relies in the All machines meet the ficiency conditions and close collaboration with most stringent hygienic product scalability to customers. The connec- requirements and quality industrial production tion of common efforts control systems. All ho- processes. made from experts and mogenizers are CIP and researchers enable to im- SIP’able and are availAt your side, when you plement innovative and able with cGMP docuneed it the most: tailor-made solutions, mentation, approved Discover the new GEA to maintain continuous FDA and 3-A certifica- homogenizer streamproduct development tion ing offering and to guarantee efGEA support clients for While the global situaficient operations with the IQ/OQ qualification is still uncertain, we excellent results on the tions and product test reckon on finding new final products. (FAT-SAT) as well. ways to overcome unThanks to a strategy of expected challenges for development of both Find the perfect hoshaping new possibilities established and potential mogenizer for your together. applications, often based plant and product on cooperation with our The Laboratory and GEA homogenizers customers’ Research and the Innovation Center, Team is fully operational Development Centers, just refurbished in No- and provides a complete GEA can offer highly vember 2019, represent range of resources for specific and customa unique resource for any customer looking

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for virtual assistance for laboratory tests, FATs and SATs. Innovation & customer satisfaction lay at the very basis of our core business. Our experts constantly commit themselves to adapt projects to changing needs and promptly tackle extraordinary situations, in order to guarantee the high qual-

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ity support offered everyday.

can be easily installed in remote control systems and complete process Ariete Series: the pow- lines, reaching up to er behind the quality 1500 bar homogenizing Ariete Series homogeniz- pressure. ers are the state-of-the-art technology for powerful, NiSoCLEAN 2.0: Just reliability and customcleaned as it shines ized solutions, projected The optimized compresto be suitable for several sion block NisoCLEAN industries and meet the 2.0 configured for Aridemanding standards ete Series homogenizers required by the market. focuses on improved These versatile machines hygenic design for excel-

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lent high pressure performances. This improved design has been conceived in order to satisfy the increasing food & beverage market’s demand and ease cleanability procedures, optimizing machine maintenance while always ensuring performances reliability. The compression block reduces stress on the product flow, guarantee TCO reduction and ideal homogenization effect on final products.

GEA Homogenizers production site - Parma Founded in Parma, Italy, in 1947 by the Soavi family with the aim of engineering and producing high-pressure homogenizers for the dairy industry, the company started soon to extend their core business and export abroad, in order to satisfy the increasing customer demands.

Following the acquisition by GEA Group, the global technology leader in engineering and manufacturing, in One Series: accessible 1994 the global visibilhigh quality technol- ity and strength of Gea ogy Niro Soavi reached the The homogenizers from highest peek, becoming the One Series combine a worldwide leader in convenience and absohomogenization techlute quality to deliver un- nology. matched benefits. These 3-piston homogenizers More than 150 employare manufactured to ees, 20.000 m2 of proensure easy maintenance and simple installation into small-medium productions of dairy products, beverages and soft chemicals.

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duction area and 10.000 operating machines all over the world demonstrate a long lasting excellence expertise always with an eye focused on future, innovation and customer satisfaction. “Food Valley” is the evocative name by which is called the geographical area where our production site has grown, due to the numerous market-leading food processing companies that started and developed their business here. This unique environment has allowed GEA experts to follow the trend and develop the outstanding manufacturing capabilities that lie behind our homogenizers. Discover more on gea.com/homogenizers

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I TA L I A

Ideas, solutions and plants for the food and beverage industry

CMY

UHT Sterilization Plants

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Mixing and Carbonating Units

Cip Cleaning Plants

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Pasteurization Plants

Continuous Sugar Dissolvers

Syrup Rooms

CMY

Aseptic Tanks

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JUICES SOLUTIONS FROM BRUNI GLASS

runi Glass is a global leader in the manufacture of high-end special glass bottles and jars for a wide variety of markets: spirits, wine, sparkling, beer, gourmet, food products, room

fragrances and pharmaceuticals. In addition to standard solutions, Bruni Glass boasts a portfolio of more than 3,000 customized design articles. This bespoke approach is made possible by an international design team, a network of top-quality producers and the client-centric

mindset we have had since our beginnings. Our goal: to proactively meet the needs of every client, providing complete assistance from concept to production, in order to create distinctive, unforgettable packaging. Founded in Italy in 1974, our com-

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pany is today an integral part of Berlin Packaging, an American multinational that is unlike any other worldwide, a group made up of some of the sector’s top companies.

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sion recognized internationally as a center of excellence for research and development of new design solutions in the world of glass bottles and jars.

of the process, our Innovation Center guarantees proactive advice that starts with taking on board every specific need, guiding the client through creation of innovative packaging in The division comprises line with their business From Food & Bevera team of technicians goals as part of a relaage to Gourmet, from and designers who work tionship based on conbottles for spirits to in close contact with the tinual sharing of experithose for chemicals and network of Bruni Glass ences, competences and pharmaceuticals, right producers and partners collaboration. through to the world of and collaborate with room fragrances. our clients to interpret INCREDIBLE and lend shape to their SHAPES Bruni Glass supplies all ideas. FOR JUICES the premium container Bruni Glass presents: sectors with original col- A widespread culture of FOODY: Essential and lections, tailor-made by innovation focused on simple in shape, the our Innovation Center the creation of original Foody line is characterdesigners and technitailored packaging that ized by a linear design cians in collaboration stands out on its referthat adapts to any cuswith an international ence market, anticipat- tomization creating the network of trusted ing fashions and future most functional bottle producers who deliver trends. The Bruni Glass for your product. top-quality service and method entails direct specialization in every constant involvement BLANCA: Blanca Sauce segment of the market. of the client in each is the right choice for There are more than step of the project. those who love to com3,000 articles in the From concept to probine the practicality Bruni Glass assortment. totyping, from design and comfort of an into production specifinovative design with the CREATIVE LAB cations, from decorabeauty of the sinuous The Innovation Center tion to engraving on shapes of a high-end is the Bruni Glass divi- closures. At every stage glass container.

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ADVANCED TECHNOLOGIES SPA: SOFTWARE SOLUTIONS FOR COMPUTER VISION TASKS

dvanced Technologies SpA was founded in 1998 as distributor of technologies for computer vision. Since the beginning the company focus has been to select suppliers able to offer innovative and reliable solutions for computer vision industry. Today, after 20 successful years of activity in the Italian market, Advanced Technologies is not just a component distributor but a solution provider. In fact, during the years the company gained a solid knowledge of markets and customers, which makes possible to offer every time the most suitable solution for the application. One of the characteristics that differentiate Advanced Technologies is the internal R&D department composed by

people of extraordinary experience which supports customers and develops software solutions for computer vision tasks. Our technical team is constantly at customers’ disposal for performing feasibility studies, pre sales analysis and post sales support. Machine vision is a key technology in industrial automation that enables in-line products inspection and guidance of robotics systems. In the food and beverage industry quality and traceability

of products is driving the need to integrate vision system in manufacturing and packaging lines in order to ensure 100% inspection of products. When a beverage products is ready to be sold it must comply with many requirements and specifications, not respecting those requirements can lead to serious damages for companies in terms of reputation and in terms of legal issues. In addition to this, inspecting products in all the production stages

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makes possible to further process only the good items discarding the bad one as soon as the defects arises, saving costs from processing a product that will be rejected later. Machine vision technologies can be used to inspect containers, final products and packaging. Some of the specific tasks that can be performed by a vision system are bottles inspection tasks in order to detect defects such as deformations or holes before the filling stage, check the filling level, inspection for detecting the presence of foreign objects, cap presence or absence, sealing inspection, label inspec-

tion, code reading. Advanced Technologies, as a distributor for the Italian market, can provide support in choosing the best technologies for such applications thanks to a broad product portfolio of industrial cameras, lenses, lights, computers and imaging libraries. Basler ace cameras, distributed by Advanced technologies, are extraordinarily well-suited to the various applications found in the food industry thanks to their high dynamic range, high frame rates, excellent price/performance ratio, small form factor that allows for installation even in tight spaces and

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the possibility of having a single-cable solution via GigE with PoE, Camera Link with PoCL, USB 3.0 cuts costs and allows for simple cabling. Advanced Technologies also distributes SVS Vistek cameras, SVS Vistek is specialized in high resolution camera that can detect also the smallest defect, the 10GigE and GigE cameras of the HR series ensures a reliable, costeffective transmission of the image data over a distance of more than 100 m with standard network technology. The clean design according to well established standards like GigE Vision, 10 GigE

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Vision and GenICam ensure rapid integration into the final application. In the food industry, cleanliness is paramount and frequent cleaning is the standard procedure SVS vistek offers camera with Industrial protection class up to IP67 (blackline). Cameras complying with defined standards of protection are resistant to dust, detergents and water jets. Regarding imaging software Matrox Imaging Library (MIL) is a comprehensive collection of software tools for developing machine vision and image analysis applications. MIL includes tools for every step in the process, from application feasibility to prototyping, through to development and ultimately deployment. OCR tools are among the most interesting MIL tools for bottling plant and beverage industry. A key aspect of food and beverage production involves the mandatory marking and verification of manufacturing and expiration dates and lot

codes on the product packages. These codes are integral to identifying exactly where and when the product originated, and demand costeffective systems that can report clear and reliable results to prevent packaging errors. Matrox String Reader module offers tremendous flexibility in terms of the code it can read.

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ters in a potential text string, and dimensions— but not the location—of the text region. SureDotOCR includes a set of pre-defined fonts but also accepts custom fonts for more precise matching. Capable of reading multiple lines of text, SureDotOCR can even read each line of text in different fonts. OCR tools are also availbale in Matrox Design Assistant, an integrated development environment (IDE) that allows developers to design a graphical web-based operator interface for the application.

Matrox SureDotOCR™ is another Matrox software tool specifically designed for the unique challenge of reading dot-matrix text. Its use is straightforward, requiring the user to specify dot size, number of characadv-tech.it 53

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MINI MOTOR, HALF A CENTURY OF INDUSTRIAL AUTOMATION

ini Motor was founded in Bagnolo in Piano (Reggio Emilia), in the heart of the Motor Valley in the Italian region of Emilia-Romagna. It has been designing and manufacturing electric

motors for industrial applications since 1964. It has operations worldwide with branches based in Europe, USA and the United Arab Emirates, and a far-reaching network of dealers. It has a vast and comprehensive range designed for Industry 4.0. This includes products designed

for automation and motion control like the DBS series: brushless motors with integrated drive and absolute multi-turn encoder. Connectivity is guaranteed by the support of the 6 most common field buses: CanOpen, Modbus, EtherCAT, Ethernet/IP, Profinet and Powerlink. The first-of-

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Brushless Servomotor with integrated drive

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its-kind WBS is a brushless servomotor with integrated operation and wireless control provided by the inbuilt wireless interface and the presence of a battery with inductive charging. For demanding sectors like the food&beverage and pharmaceuticals industries, Mini Motor has designed its SS series of motors that combine a small footprint with the superior specifications of Aisi 304 and Aisi 316L stainless steel: resistance to corrosion, compact surface, lack of porosity, high bacterial removal performance, and low bacterial retention. It complies with IP69K protection rating and is ideal for aggressive environments or applications demanding high standards of hygiene. The DR series represents the next step in classic single phase and three phase-motors. Complete with integrated drive, connectivity with the most common field buses, and a new design reducing the footprint and optimising the use

of space, they represent the perfect integration of drive, motor and gear unit, lowering energy consumption. The great capacity for customisation and extremely high quality at competitive prices are guaranteed by each product. The ongoing commitment in the search for innovative solutions is a tangible element of smart manufacturing at Mini Motor: re-

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sources work with a more intelligent and integrated approach, increasing the speed and flexibility of the process. www.minimotor.com www.bertolaso.com

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motion? plastics! infinita libertà progettuale per le vostre applicazioni dinamiche

Un particolare speciale nel materiale iglidur più adatto alle vostre esigenze. Resistente all'usura, senza lubrificazione e con lunga durata d'esercizio. A disegno, senza minimo quantitativo. ®

igus srl Via delle Rovedine, 4 23899 Robbiate (LC) ®

IT-1215-Sonderteile Lager 210x297.indd 1

Tel. 039 59 06 1 Fax 039 59 06 222 igusitalia@igus.it

22.01.20 11:34

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BECAUSE SAFETY CANNOT BE LEFT TO CHANCE onsulting, Engineering and Training

Pilz as your preferred Partner for Machinery Safety and CE marking!

Based on our industry experience of over 30 years, we are a trusted provider of safety services to leading national and international industrial companies. We provide viable solutions to the most complex safety issues in a wide range of industry domains . With our international team of passionate • Pilz GmbH & Co. KG, Ostfildern keeps an indepeople, we help companies pendent inspection centre apply best manufacturing practise to optimise the avail- which is accredited from the DAkkS and certified ability and productivity of from TÜV, C&G, and their plants worldwide. other institutions • We train your staff on the Our Experience in Mafundamentals of machinchinery Safety • We reduce risk by designery safety in their local ing and implementing language customised engineering • We are expert in interpretsolutions ing national regulations

and standards including ProdSG & BetrSichV, PUWER, AS4024, Brazil Norm NR12 • We take responsibility by conducting conformity assessments and signing as authorised representative • Our technical documents are legally compliant and understandable. www.pilz.com

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Fai goal con Pilz! Quando progetti la tua sicurezza entrano in gioco richieste diverse ma con un unico scopo: far vincere la tua squadra. In campo ci sono le necessità della produzione, della manutenzione, dell'operatore e del Responsabile della Sicurezza. Con Pilz nella tua squadra sarà più facile fare goal! Mettiamo in sicurezza la tua macchina, al costo minimo e in breve tempo: le esigenze di tutti saranno soddisfatte.

Scan the QR code with your smartphone to ﬁnd out more about service and consulting.

Pilz Italia Srl - Società con unico socio Via Gran Sasso, 1 20823 Lentate Sul Seveso (MB)

INGOMBRO ADV.indd 3

+39 0362 1826711

info@pilz.it www.pilz.it

21/02/17 11:24

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SAFER PALLET TRANSPORT LINES 1

esulting from a fruitful synergy between two market leaders, the latest Zancaner pallet transport line with a multilayer palletizer and wrapper, for safety on machines using EOS barriers and Mosaic, the modular and configurable ReeR controller, which can manage all of

an installation’s safety functions. Designing and producing safety equipment for complex machinery such as those used in materials handling often means considering economic factors and numerous flexibility requirements. A solution must first of all comply with increasingly stringent safety regulations, as well as adapt to the constant

evolution of product types. In order to offer a solution that meets these requirements, ReeR (a global leader in the production of optoelectronic sensors for industrial safety) has created the modular safety controller Mosaic, a configurable solution that brings together in a single solution complete management of safety functions

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If safety in the workplace is essential, it becomes crucial in highly automated environments. Thanks to the experience achieved by cooperating with the world leading companies in the machine tools, automotive, packaging and palletisation industries, ReeR is able to oﬀer a wide range of safety devices, such as: light curtains, programmable controllers, photocells and interfaces able to meet each application demand. ReeR has always been at the forefront also in the ﬁeld of optoelectronic curtains for automation, measurement and control.

www.reersafety.com info@reer.it

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for a machine or installation. Precisely thanks to its modularity and configurability, combined with high quality standards, Mosaic was selected by Zancaner (supplier of automation solutions for logistics and warehouse as well as machinery for the mechanical-textile sector) in order to manage the protections on a pallet transport line consisting in a multilayer palletizer and a wrapping system: an exemplary case in which flexibility and reliability are combined with planning in a state-of-the-art safety system.

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where management of different safety sensors and packs of different heights must be moved, while protecting two passages of the machine, requires first of all that the safety installation is The line in practice of tested reliability, in The palletizer, which order to prevent unnecgroups the boxes and essary stops where no moves them using a real dangers to the opmobile platform (with erator arise. stacking from above), Successfully overcomcan be configured to move different formats ing this challenge, ReeR then used EOS safety of boxes and pallets, with a layout that is vari- barriers on the Zancaner installation, as well as the able according to the Mosaic safety controller. needs of the user, just The Mosaic Safety Delike the onboard machine protection. More- signer software, the core of the system, enables over, the specific case

configuring multiple functional parameters (time cycles, number of inputs, outputs, etc.) in order to manage the barriers, photocells (muting sensors), e-stops and safety switches. Protection of a transport pallet line with ReeR’s EOS serie safety light curtains and muting sensors 1. The pallet transport line Boxes of differing heights are loaded onto roller [1]. The photocells [A] measure the box’s height.

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Protecting the input to the dangerous zone of the machine before elevator [2], an EOS2 A safety barrier is in place, with 90 mm resolution and a two-way muting function (input and output). Two photocells M1 and M2 are used as muting sensors. The box, lifted and rotated 90°, is inserted into the multilayer palletizer [3], which stacks the boxes on the pallet. The completed pallet arrives at the wrapper [4], which applies packaging film. An EOS2 A safety barrier protects the output passage, with a 90 mm resolution and one-way muting function (output only). Two photocells M3 and M4 are used as muting sensors.

• 4 photocells • Mosaic M1 safety controller + MI8O2 Expansion Module;

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within a set time (Mosaic parameter “Sensor Time”, from 2 to 5 sec).

The muting function 3. Input passage Mut- stays active until both ing: two-way prosensors are occupied tection and is deactivated when The two photocells one of the two is freed. functioning as muting In order to enhance the sensors are placed on system’s flexibility, the either side of the vertical maximum duration of light curtains. The mut- the muting function can ing function is activated be programmed (Mosaic when the two sensors parameter “Timeout”, stop at the same time, from 10 sec to infinite). 3

2. The control box with Mosaic The protection and onboard machine safety system consists in: • two EOS2 A barriers (automatic start/ restart) with 90 mm resolution, 1060 mm controlled height; 63

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4. Output passage Muting: one-way protection The two photocells functioning as muting sensors are placed in front of the pallet output passage. The muting function is activated when the two sensors stop at the same time, within a set time (Mosaic parameter “Sensor Time”, from 2 to 5 sec). The muting function stays active until both sensors are occupied. When the first of the two sensors is freed, the transported material must leave the protected area demarcated by the barrier within a set lapse 4

of time (Mosaic parameter “Fine muting time”, from 2.5 to 6 seconds). The muting function is deactivated as soon as the protected area is freed. If the barrier is still not occupied, the safety outputs are deactivated, and the machine stops. In order to prevent a machine, stop in case protruding parts or vibrations of the pallet re-enter the space of the barrier, following the muting sequence, Mosaic features the “Blind

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Time” function (from 250 msec. to 1 sec.). This parameter enables defining for how much time (up to 1 sec) after completion of the muting sequence the barrier can be re-occupied without setting off alarms. Also, in this case, the maximum duration of the muting condition can be programmed (Mosaic parameter “Timeout”, from 10 sec to infinite). www.reer.it

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SENSORS, SAFETY AND RFID SYSTEMS FROM THE SPECIALISTS

ontrinex is a leading manufacturer of inductive and photoelectric sensors as well as safety and RFID systems. The Swiss innovation company has a broad product range and is now represented in over 60 countries worldwide. In the field of miniature sensors, full-metal components, sensors with long switching distances and solutions for demanding environmental conditions, the company is a world market leader. Contrinex is a trendsetter in innovation and is constantly setting new standards in the field of sensors. An example of this is the standard equipment of sensors and new RFID read/ write modules with an IO-Link interface. This

New TRU-C23 photoelectric sensor uses UV light for the reliable detection of transparent objects (source: Contrinex)

interface is an important prerequisite for the networking of processes (Industry 4.0), since it enables sensors to be integrated into the entire communication system via IO-Link. Reading and analyzing relevant process data is not the

only advantage. It is also possible to set sensor response behavior and influence the output onor off-delay. Users also have the option of remotely configuring the sensor via IO-Link, saving lengthy changeover time, espe-

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cially in hard-to-reach installations. Devices can be used either as binary sensors or as sensors with a data interface. So the customer does not have to decide before buying, how any sensor will ultimately be used. UV light sensors facilitate the control of transparent objects A major innovation is the photoelectric sensor TRU-C23, which Contrinex launched on the market in 2017. This sensor is ideal for controlling the presence of transparent objects a task that pushes conventional optical sensors to their limits. The TRU-C23 uses polarized UV light and a reflex operating principle. Since even transparent materials such as plastic or glass readily absorb UV light, the threshold at which the sensor switches can be set very easily. This makes commissioning much easier. The housing, measuring just 30 x 20 x 10 mm, is com-

Photoelectric miniature sensors with Ecolab approval, ideal for use in the food industry (source: Contrinex)

patible with the entire C23 series as well as comparable devices. Like all C23 sensors (diffuse, reflex, background suppression and through-beam types) the TRU-C23 includes an IO-Link interface at no extra cost, is Ecolab tested and approved, rated to IP67 and reliably withstands common industrial cleaning processes. Typical applications for the TRU-C23 are packaging systems and filling systems for glass or plastic bottles.

Extremely robust: fullmetal sensors With their robust stainless-steel housing and IP68/IP69K protection rating, the full-metal sensors of the Full Inox family are virtually indestructible. They withstand corrosion and salt water as well as pressures up to 80 bar. Operating distances are particularly long, with factor 1 on steel and aluminum. Thanks to the integrated ASIC, Contrinex can manufacture Full Inox sensors with diameters as small as 4 mm - making them

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the smallest inductive sensors with IO-Link in the world. For applications in which sensors are exposed to aggressive chemicals, dirt particles or high temperatures, Full Inox Washdown sensors are ideal. These sensors in food-grade stainless steel V4A are Ecolab-certified for continuous use under harsh conditions with stringent hygiene standards. This makes them ideal for position and presence monitoring in the production of food, beverages and pharmaceuticals. Metal drilling or grinding processes present a difficult challenge for inductive sensors. The presence of metal debris can cause false switching, especially when the sensing face is covered with a mixture of lubricant and metal chips. To avoid the need for frequent cleaning, Contrinex now offers a chip-immune series of Full Inox inductive sensors in M12, M18

Chips of iron, aluminum, stainless steel, brass, copper or titanium: no problem for chip-immune inductive sensors (source: Contrinex)

or M30 housings. Even when covered with chips of iron, aluminum, stainless steel, brass,

copper or titanium, they will reliably detect targets made of these metals. In practice, the use

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of these new inductive sensors can save time, money and even help protect the environment through the elimination of washing cycles.

RFID tags for high temperature applications Contrinex’s high- and low-frequency RFID systems both feature tags for high temperaInductive sensors for ture use. For harsh highwelding-cell use must temperature environmeet special electrical ments up to 180°C, the requirements. low-frequency system Contrinex Full Inox includes embeddable, Weld-Immune sensors, salt-water-resistant, with resistance to medi- full-metal transponders um frequency (up to 15 in food-grade stainless kA) and 50 Hz magnetic steel V4A. For applicafields (up to 40 mT), tions with even higher more than fit the bill. In process temperatures, as addition, they withstand found in the steel indusdirect contact with weld try or paint shops, Conspatter and are easily trinex offers HF-RFID cleaned, ensuring mini- tags that can withstand mal down-time. temperatures up to

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250°C. These tags cope easily even with temperature cycles of more than 1000 fluctuations between 25 and 250°C. Safety covered The high-performance safety portfolio comprises Type 4 and Type 2 light curtains in both slim and standard housing types. In addition, magnetic and RFID-coded safety sensors are also available for precise position sensing of protective hoods, doors and flaps. These sensors (type 4 according to ISO 14119) are immune to mutual interference and highly resistant to unauthorized manipulation on site. In the RFID-coded version, up to 30 sensors can be connected in series with just one relay or controller. www.contrinex.com

RFID tags for operating temperatures up to 250°C: (Source: Contrinex) 70

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noi creiamo MACCHINE INTELLIGENTI: che promuovono la vostra innovazione Le Vostre Macchine ora creano Più Mercato, Più Valore, Più Revenue La trasformazione digitale sta evidenziando nuove È tempo di portare a realtà le Macchine Intelligenti per dirigersi verso nuove possibilità Get Informed, Get Optimized www.rockwellautomation.it

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EXHIBITIONS EXHIB FIERE - EXHIBITIONS FIERE - EXHIBITIONS

EXHIBITIONS

2020

2021

2020-2021

SIGEP

mcTER

PROSWEETS

mcT COGENERAZIONE

FRUIT LOGISTICA

PROSWEETS

MECSPE

MIDDLE EAST 2020/21

18-22/01/2020 RIMINI Fair for the artisan production of ice-cream, pastry, confectionery and bakery. 02-05/02/2020 COLOGNE Fair for the sweets and snacks industry. 05-07/02/2020 BERLIN Fair for fruit and vegetables.

29-31/10/2020 PARMA Fair for innovations for the manufacturing industry

BRAU BEVIALE

10-12/11/2020 NUREMBERG Fair of production of beer and soft drinks.

SPS/IPC/DRIVES

28-30/11/2020 NUREMBERG Fair for electric automation.

SIGEP

16-20/01/2021 RIMINI Fair of ice-cream, pastry, confectionery, bakery.

INTERSICOP

20-23/02/2021 MADRID Fair for bakery, pastry, ice cream, coffee.

ProWein 2020

21-23/03/2021 DUSSELDORF International wine & spirits exhibition.

mcT ALIMENTARE

date to be scheduled BERGAMO Fair on technology for the food&bev industry.

date to be scheduled ROME Exhibition on energy efficiency.

date to be scheduled MILAN Exhibition for applications of cogeneration. 31/01-03/02/2021 COLOGNE Fair for the sweets and snacks industry.

INTERPACK

25/02-03/03/2021 DÜSSELDORF Fair for packaging, bakery, pastry.

ANUGA FOODTEC

23-26/03/2021 COLOGNE Fair on food and beverage technology.

BEER&FOOD ATTRACTION 11-13/04/2021 RIMINI Fair for beers, drinks, food and trends for the out of home.

DUBAI DRINK TECHNOLOGY EXPO ANUTEC 25-27/03/2020 DUBAI Fair for the beverage industry.

PROPAK ASIA

17-20/06/2020 BANGKOK Fair for packaging, bakery, pastry

GASTROPAN

21-23/06/2020 ARAD Fair for the bakery and confectionery industry.

DJAZAGRO

21-24/09/2020 ALGERS Fair for companies of the agro-food sector.

PROPAK VIETNAM

09-11/09/2020 SAIGON Fair for packaging, bakery, pastry.

IRAN FOOD BEV TEC

04-07/10/2020 TEHRAN Fair for food, beverage&packaging technology.

HOSPITALITY QATAR

10-12/11/2020 DOHA Fair of Hospitality and HORECA

03-05/02/2021 MUMBAI Fair for the food&beverage industry.

GULFOOD

21-25/02/2021 DUBAI Fair for food and hospitality.

WOP DUBAI 11/2021 DUBAI Fair for for fruits and vegetables.

GULFOOD MANUFACTURING

07-09/11/2021 DUBAI Fair for packaging and plants.

GULFHOST

07-09/11/2021 DUBAI Fair of hospitality.

PACPROCESS FOOD PEX

09-11/12/2021 MUMBAI Fair for product from packaging.

www.itfoodonline.com www.itfoodonline.com www.itfoodonline.com www.itfoodonline.com www.itfoodonline.com FIERTUTTE_ING_2020_settembre.indd 5

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EXHIBITIONS EXHIB FIERE - EXHIBITIONS FIERE - EXHIBITIONS

EXHIBITIONS

2020

2021

2020-2021-2022

LATINPACK

SAVE

VINITALY

DRINKTEC

14-16/04/2021 SANTIAGO CHILE International packaging trade fair.

18-21/04/2021 VERONA International wine & spirits exhibition.

SPS/IPC DRIVES/ITALIA

05/2021 PARMA Fair for manufacturers and suppliers in the industrial automation sector.

MACFRUT

04-06/05/2021 RIMINI Fair of machinery and equipment for the fruit and vegetable processing.

CIBUS

10/2021 VERONA Fair for automation, instrumentation, sensors. 04-08/10/2021 MONACO Fair for the beverage and liquid food industry

HOST 22-26/10/2021 MILANO Fair for bakery production and for the hospitality.

IBA

23-28/10/2021 MONACO Fair for the bakery and confectionery industry.

SIMEI

RUSSIA-CHINA UPAKOVKA

28-31/01/2020 MOSCA International packaging machinery exhibition.

BAKERY CHINA

06-09/05/2020 SHANGHAI Fair for the bakery and confectionery industry.

MODERN BAKERY 30/06-03/07/2020 MOSCOW Fair for bakery equipment and food ingredients.

04-07/05/2021 PARMA Fair of food product.

16-19/11/2021 MILANO Fair for vine-growing, wine-producing and bottling industry.

MEAT-TECH

POWTECH

08-10/09/2020 KIEV International packaging machinery exhibition.

FRUIT LOGISTICA

IPACK-IMA

AGROPRODMASH

18-20/05/2021 BERLIN Fair for fruit and vegetables.

03-06/05/2022 MILANO Exhibition for the packaging industry.

HISPACK

SIAL

17-20/05/2021 MILANO Fair for the meat and ready meals industry.

18-21/05/2021 BARCELLONA Technology fair for packaging.

FISPAL

26-28/04/2022 NUREMBERG The trade fair for powder processing.

15-19/10/2022 PARIS Fair on food products.

SUDBACK

06/2021 SÃO PAULO Fair for product from packaging.

22-25/10/2022 STUTTGART Fair for bakery and confectionery industry.

FACHPACK

ALL4PACK

28-30/09/2021 NUREMBERG International packaging trade fair.

11/2022 PARIS Exhibition about packaging technology.

INPRODMASH

05-09/10/2020 MOSCOW Fair of machinery and equipment for agroindustrial industry.

UPAKOVKA

26-29/01/2021 MOSCA International packaging machinery exhibition.

BEVIALE MOSCOW

23-25/03/2021 MOSCOW International trade fair for the beverage industry.

www.itfoodonline.com www.itfoodonline.com www.itfoodonline.com www.itfoodonline.com www.itfoodonline.com FIERTUTTE_ING_2020_settembre.indd 6

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WE’VE TALKED ABOUT... ADVANCED TECHNOLOGIES SPA 50/53 Via Carducci, 35 20090 Trezzano S/N - MI - Italy AKOMAG SRL 22/26 Frazione Diolo, 15/D 43019 Soragna - PR - Italy ALLEGRI CESARE SPA 2 Via Venezia 6 20099 Sesto San Giovanni - MI - Italy ALTECH SRL 15 V.Le A. De Gasperi, 70 20008 Bareggio - MI - Italy BERTUZZI FOOD PROCESSING SRL 27/29 Corso Sempione, 212bis 21052 Busto Arsizio - VA - Italy BRUNI GLASS 48-49 Viale Colombo, 12/14 20090 Trezzano S/N - MI - Italy CONTRINEX ITALIA SRL 66/70 Viale Gandhi 7 10051 Avigliana - TO - Italy

IGUS SRL 57 Via delle Rovedine, 4 23899 Robbiate - LC - Italy INDUSTRIE FRACCHIOLLA SPA 40 S.P. per Valenzano km. 1,200 70010 Adelfia Canneto - BA Italy ITALIAN EXHIBITION GROUP SPA - IEG 20 Via Emilia, 155 47921 Rimini Italy MAKRO LABELLING SRL 3/6 via S. Giovanna d’Arco, 9 46044 Goito - MN Italy MINI MOTOR SPA 54/56 Via E. Fermi, 5 42011 Bagnolo in Piano - RE Italy NAVATTA GROUP FOOD PROCESSING SRL 8-9 Via Sandro Pertini, 7 43013 Pilastro di Langhirano - PR Italy

GEA MECHANICAL EQUIPMENT ITALIA S.P.A. 41/45 Via A. M. Da Erba Edoari, 29 43123 Parma - Italy

PAMOCO SPA 65 Via Riccardo Lombardi, 19/6 20153 Milano - Italy

HERTI JSC 30/33 38, Antim I Str. 9700 Shumen - Bulgary

PE LABELLERS SPA 7 Via Europa 25 46047 Porto Mantovano - MN - Italy

INDICE DT 3-20.indd 73

PILZ ITALIA SRL 58-59 Via Gran Sasso, 1 20823 Lentate sul Seveso - MB Italy PND SRL 10/14 Via Brancaccio, 11 84018 Scafati - SA - Italy REER SPA 60/64 Via Giulio Carcano, 32 10153 Torino Italy ROCKWELL AUTOMATION SRL 71 Via Ludovico di Breme 13° 20156 Milano - Italy SAP ITALIA SRL 46-47 Via S. Allende, 1 20077 Melegnano - MI Italy SMI SPA - SMI GROUP 34/39 Via Carlo Ceresa, 10 24015 San Giovanni Bianco - BG Italy TECNINOX DI A.NAMAZIANO SRL 21 Via Costa, 27 43035 Felino - PR Italy ZAMBELLI SRL 16/19 Via Ferrara, 35/41 40018 San Pietro in Casale - BO Italy

29/03/21 13:56

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www.birramorgana.com

Morgana Birra Col Fondo Via Giovanni Giolitti, 5 31050 Morgano - Treviso (TV) - Italia

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26/01/16 16:28