DRINK TECHNOLOGY MAGAZINE 2019 - 2

Page 1

TECHNOLOGY

N. 2-2019

TECHNOLOGY

EDITRICE ZEUS - Via C. Cantù, 16 - 20831 - SEREGNO (MB) Tel. +39 0362 244182 -0362 244186 - www.editricezeus.com cop DT 2-19.indd 1

18/06/19 10:15


www.asiafruitlogistica.com P&G EXHIBITIONS MARKETING MEDIA Via A . Costa, 2 ∙ 20131 Milano Tel +39.02 33402131 messeberlin@pg-mktg.it ****FILE PER FARE COROCNI.indd 3 FoodProcessing_Italy_AFL2019_210x297.indd 1

18/06/19 11:14 21.05.2019 09:15:54


nk

TECHNOLOGY

TECHNOLOGY TECHNOLOGY

TECHNOLOGY

TECHNOLOGY

CONTENTS GEA MECHANICAL EQUIPMENT ITALIA SPA 4-7

HIGH PRESSURE HOMOGENIZATION FOR BEVERAGE APPLICATIONS

MODULA SPA 22/24

WELCOME MODULA SLIM

DRINK TECHNOLOGY

editorial management and registered office: Via C. Cantù, 16 20831 SEREGNO (MB) - ITALY Tel. +39 0362 244182 +39 0362 244186 web site: www.editricezeus.com e-mail: redazione@editricezeus.com portal: www.itfoodonline.com e-mail: marketing@itfoodonline.com skypeTM: editricezeus

Machineries, plants and equipment for beverage industry­­­­­­ year VI - issue n. 2 - 2019

MINI MOTOR SRL 50/52

DRF MINI MOTOR - SUPERIOR PROTECTION TO EXPLOIT FUTURE BENEFITS RIGHT NOW

HERTI JSC 73/75

YOUR BRAND TOMORROW IS OUR BUSINESS TODAYM

managing editor Enrico Maffizzoni direzione@editricezeus.com

­editorial manager S.V. Maffizzoni redazione@editricezeus.com editorial production Sonia Bennati bennati@editricezeus.com

account dep. manager Elena Costanzo amministrazione@editricezeus.com project and layout design ZEUS Agency grafica@editricezeus.com creative dep. ZEUS Agency grafica@editricezeus.com translation C. Natalucci translator

sommario DT 2-19.indd 2

18/06/19 16:45


Pagina pubblicitaria 1 Sap Italia 29 marzo.pdf

1

29/03/2018

11.34.30

I TA L I A

Ideas, solutions and plants for the food and beverage industry

C

M

Y

CM

MY

CY

CMY

K

UHT Sterilization Plants

INGOMBRO ADV.indd 3

29/06/18 15:33


Pagina pubblicitaria 2 Sap Italia 29 marzo.pdf

Mixing and Carbonating Units

Cip Cleaning Plants

1

29/03/2018

11.36.07

Pasteurization Plants

Continuous Sugar Dissolvers

C

M

Y

CM

MY

CY

Syrup Rooms

CMY

K

Aseptic Tanks

INGOMBRO ADV.indd 3

28/06/18 10:07


nk

TECHNOLOGY

TECHNOLOGY TECHNOLOGY

TECHNOLOGY

TECHNOLOGY

JUICES

HIGH PRESSURE HOMOGENIZATION FOR BEVERAGE APPLICATIONS

O

ne of the most important goal of the homogenization process in the beverage industry is to reduce physical instabilities of the product and create stable emulsions and dispersions over time. Most of the beverages that can get advantages from high pressure homogenization are dispersions, in which the dis-

persed phase is made by solid/fiber content and the continuous phase by a liquid, in most cases water.

of different kind, such as: • Cells agglomerations • Sugar or salt crystalline agglomerations • Depending on fruits Homogenizers are able various structure can be to micronize and distreated: pulpy, fibrous, perse suspended particles woody, etc. in beverages better then • Essential oils globules other mechanical processes; specifically for High pressure homogfruit juices the micronenization technology has izing action is contemsome clear advantages on porarily used on particles the product: 4

gea DT 2-19.indd 1

30/05/19 14:50


High pressure homogenization benefits GEA offers highly customized homogenizers to always ensure excellent and safe product quality. • • • • • •

Improved product stability No separation phenomena Reduced process oxidation and taste alteration Improved viscosity Improved texture Improved mouth feeling and taste

****FILE PERTechnology_March FARE COROCNI.indd 3 ADV_Drink 2019_Beverage_A4.indd 1

12/04/19 13:31 11/04/2019 10:01:55


nk

TECHNOLOGY

TECHNOLOGY TECHNOLOGY

TECHNOLOGY

TECHNOLOGY

• Emphasizing of the organoleptic features, thanks to the dispersion of the aromatic elements • The velvet-like structure, its uniformity, and a typical “roundness” of taste of the obtained product • Increased digestibleness and, as a consequence, better assimilation of the nutritional principles. • Increased stability of the suspension. One of the effects achievable through the homogenization is to avoid the phenomena of separation: the elimination of the typical “collar” which can be noticed in certain bottles of fruit juices, is not only an improvement of the product outlook, but also a quality advantage. As a matter of fact, the suspended particles are protected against the oxidation process, which, besides modifying the taste, causes a real alteration of the product.

GEA, your partner GEA manufactures dynamic high pressure homogenizers and plungers pump for all industries and applications. This is the result of specific know-how and a spirit of innovation that is constantly focused on innovation and process performances. GEA can offer highly specific and customized process solutions to always meet, ensure and repeat over time product quality excellence.

JUICES

core components and evaluate the performance of installed machines. Highly qualified staff can support customers in the development of new products, to test maximum process efficiency conditions and product scalability to industrial production processes.

Multiple Applications The benefit of high pressure homogenization is well known in dairy, food & beverage applications in order to subdivide particles or droplets present in fluids and reduce them Customers collaborato the smallest possible tion size, down to nanometer The close collaborarange. Thus, the process tion with customers to creates a stable emulimplement innovative and tailor-made solutions sion, which improves the lets GEA maintain con- product shelf-life, viscosity, colour and taste. tinuous product development and guarantee efficient operations and GEA can offer a comexcellent results on the plete range of high pressure homogenizers, from final products. The Process Technology laboratory up to mass industrial scale and more Center, based in Parma than 300 options to sat(Italy) next to the production plant, is a unique isfy market’s needs. All GEA machines meet the resource to test the most stringent hygienic homogenization techrequirements and qualnology, refine receipts, ity control systems, they develop high efficiency

6

gea DT 2-19.indd 2

30/05/19 14:50


nk

TECHNOLOGY

TECHNOLOGY TECHNOLOGY

TECHNOLOGY

TECHNOLOGY

are CIP and SIP’able and • Low environmental are available with cGMP impact documentation. • Fully automated and remote controlled Ariete Series: a unique • High capacity at ultraconcentration of tech- high pressure nology Ariete Series homogenizers are the state-of-the-art One Series: combine technology for powerful, convenience and absoreliability and customized lute quality to deliver solutions and they are unmatched benefits suitable for all industries. Simple: One offers a simple design construcEasily implementable tion, complete with all the in remote controlled options needed to be eassystems and complete ily integrated into the sysprocess lines, they are tem, as ready-to-use and available in different low maintenance units. configurations: specific Versatile: available in five liquid end design allows versions, One homogeto reach up to 1500 bar nizers can meet any proin order to be suitable for duction need (from 300 dairy industry and food l/h up to 10.000 l/h - 250 & beverage, as well as bar) biotech and chemical applications, with premium Reliable: constant engihomogenization perforneering improvement, mances warranty. excellent quality standard of production and the Main advantages: competence of personnel • Easy to use are the winning drivers • Highest reliability on to guarantee long lasting continuous production machine. (24/7) The homogenizers from • Reduced operational the One Series combine costs (water, lubrication convenience and absolute oil, energy) quality to deliver unmatched benefits. These

JUICES

3-piston homogenizers are manufactured to ensure easy maintenance and simple installation into small-medium productions of dairy products, beverages and soft chemicals. The high-efficiency, abrasion-resistant homogenizing valve guarantees correct micronization for excellent quality and long physical stability. Main advantages: • Easy operation • Ready-to-use • Ideal for small-medium dairy and beverage industries • High versatility and smart installation • Small-medium production • Long lasting core components • Reduced maintenance cost • Safe sanitary design Materials selection, constant design innovation, excellent performances make GEA the ideal partner to find out innovative technological solutions for your processes. Find more on gea.com

7

gea DT 2-19.indd 3

30/05/19 14:50


Tanks for all tastes. Yours.

Blender tank per resine da 100.000 litri , su gonna autoportante, pressione esercizio + 0,5 bar/-0,005 bar.

Each tank is unique. Because it is designed to your requirements. Dimensions, capacity, design: everything is conceived to enhance the product and optimize yours business processes. We are a solid and versatile company, able to handle complex jobs: this is why for over 40 years we have been the partner of many companies in Italy and abroad.

Some of our best customers:

Industrie Fracchiolla S.p.a. S.P. 133 per Valenzano km 1,200 - 70010 Adelfia (Ba) Italy T. + 39 080 4596944 F. +39 080 4596810 www.fracchiolla.it

****FILE PER FARE COROCNI.indd 3

07/01/19 09:48


WHAT WE DO BETTER IS

HIGH PRESSURE HOMOGENISERS & PISTON PUMPS.

...and we’ll always do it better and better.

A complete range to suit a wide variety of applications and products

WE WILL BE PRESENT AT: DAIRY INDUSTRY CONFERENCE Patna, Bihar, (India), February 7th - 9th 2019 MILK INDUSTRY Moscow (Russia), February 19th - 22nd 2019 Crocus Expo IEC, Pavilion 2 INDIA INTERNATIONAL DAIRY EXPO 2019 (IIDE 2019) Mumbai (India), April 3rd - 5th 2019 PROPAK ASIA Bangkok (Thailand), June 12th -15th 2019 AGROPRODMASH Moscow (Russia), October 7th - 11th 2019 CIBUS TEC Parma (Italy), October 22nd - 25th 2019 Hall 6 - Stand H030 GULFOOD MANUFACTURING Dubai (UAE), October 29th - 31st 2019 ANDINA PACK Bogotà (Colombia), November 19th - 22nd 2019

FBF Italia S.r.l. Via Are, 2 • 43038 Sala Baganza (Parma) Italy Phone: + 39 0521 548200 • Fax: +39 0521 835179 www.fbfitalia.it - info@fbfitalia.it

Pagina 22x29 Fiere2019 - 003.indd 1 ****FILE PER FARE COROCNI.indd 3

01/04/19 11/04/19 15:57 10:47


nk

TECHNOLOGY

TECHNOLOGY TECHNOLOGY

TECHNOLOGY

TECHNOLOGY

NEWS

HIGH PRECISION IN-PHASE LABELING ON BOTTLES

A

mong the innumerable labeling solutions that ALTECH can offer, in-phase labeling is certainly one of the most sophisticated. This kind of labeling is suitable where it is necessary to apply one or more labels in

precise points on the product (mainly with a cylindrical shape). An automatic in-phase labeling system has been recently developed by ALTECH for a major Northern European company.

the addition of further information, and has been positioned directly onto an existing packaging line, fed by rotating tables.

The labeling system spaces and orients the bottles, as well as In this case the machine applies the labels in applies labels on beer phase between two bottles which require existing labels, so as 10

ALTECH DT 2-19.indd 1

19/06/19 12:23


ALTECH SRL Viale De Gasperi, 72 20010 Bareggio (MI) Tel. +390290363464 info@altech.it www.altech.it

ALTECH IFM3-18_CROCINI.indd 3

17/10/18 12:38


nk

TECHNOLOGY

TECHNOLOGY TECHNOLOGY

TECHNOLOGY

TECHNOLOGY

not to cover them. All at speeds of over 50 bottles per minute. The labeler is an ALline C linear system, equipped with a dualbelt spacer and a threeroller timing system.

applicators for product decoration, coding and identification. Today, the company distributes its systems all over the Italian territory through a network of direct sales, while the commercial distribution The sensor which for Europe and overseas identifies the correct takes place in more application position is than 50 countries a high-speed scanner, through a network of which reads the existing 80 qualified resellers and barcode on the bottle 3 subsidiary companies and sends a signal to the in the United Kingdom, ALritma label applicator the United States and head. South America. The solid mechanism and optimized logic of the three-roller device have allowed to obtain a very high performances, maintaining and excellent positioning precision and operational reliability. ALTECH - Advanced Labeling Technologies - is one of the major European producers of self- adhesive label

NEWS

automatic applicators to highly sophisticated and high-performance heads, complete linear labeling systems for flat, oval and cylindrical bottles, the company’s range also includes print/apply systems equipped with thermal transfer printing groups of Japanese leader SATO. For further information info@altech.it www.altech.it

The ALTECH machines are used in every industry field, from food to cosmetics, from pharmaceutics to chemistry. From smallsized and low-cost

12

ALTECH DT 2-19.indd 2

19/06/19 12:23


AdverTime-MI

April 2019 Edition

• Unique Patented Design • Non-Absorbent Liner • High Hygienic • Maximum Flexibility • “Platinum Cured” Silicone Cover • Chemical and High Temperature Resistant • Manufactured Under EN 16643.

Allegri Cesare S.p.A. Via Venezia, 6 • 20099 Sesto S. Giovanni (MI) - Italy Tel. +39 02.24.40.203/8 • Fax +39 02.24.05.781 info.comm@allegricesare.com www.allegricesare.com Download from Our Site the New PTFE Flexible Hoses Catalog!

****FILE PER FARE COROCNI.indd 3

11/04/19 16:41


nk

TECHNOLOGY

TECHNOLOGY TECHNOLOGY

TECHNOLOGY

2

TECHNOLOGY

NEWS

BONDANI SRL, 25 YEARS OF HISTORY

019 marks the 25th anniversary of Bondani srl, an important manufacturer of machines for the food industry, producing handling, packaging and palletizing line for the packing system. This is an important milestone for the company, founded by Bruno Bondani in 1994, but at the same time it also represents an exciting starting point, which welcomes the new challenges of a rapidly changing world, also thanks to the entrance of an apical figure in the workforce – his son Alessio. The company, located in the heart of the Italian food valley and in that of the Italian food-machinery valley, can boast great success due to an undisputed entrepreneurial ability of its owners as well as the choice and support of technical experts who have been able to work together and create a versatile and efficient team, customer and

objective oriented. In this sector, it is not simply a matter of selling a project, a machine or a plant: at the heart of it, there is the strong desire to satisfy the customer through a collaboration that, starting from the drawing on paper and the start-up of the idea, leads to the concrete realization and installation of a plant, built in such a way as to remain efficient and functional throughout its life cycle. The secret behind Bondani’s long history is a combination of flexibility and teambuilding, and this makes the company a well-known and established company both

in Italy and abroad within the food handling and endof-line sector. The company has been chosen as a partner by many important national and international companies in the food sector and other sectors. In fact, Bondani Srl aims both at the national and international market, and is already operating in France, North Africa, Russia and the Eastern European countries. To trace back the pivotal stages of this history we need to start from the early nineties, when Bruno Bondani founded the company in 1994 thanks to his experience and deep knowledge of the pack-

14

BONDANI - DT 1-19.indd 1

28/03/19 13:18


****FILE PER FARE COROCNI.indd 3

27/02/19 10:32


nk

TECHNOLOGY

TECHNOLOGY TECHNOLOGY

TECHNOLOGY

TECHNOLOGY

aging and handling sectors. The economic situation was very stimulating. Particularly in Parma and its province, in the heart of the food valley, where there was the engine of an important sector: mechanics applied to automatic machines. This way, a light and flexible company could be consolidated, with a family management and a wise and passionate team, with a strong attitude to adapt to the rapid changes of the market and a level of technical competence that is capable of designing and manufacturing quality machines and plants with a competitive quality/ price ratio. Bruno and Alessio Bondani represent an entrepreneurial continuity in know-how and

skills, a great asset of Italian manufacturing where the wisdom of the workers has always guaranteed the future of the company. At the same time, the entrance of the young generations brings innovation and encourages the changes that arise from the desire to look forward. As a whole, the group knows how to work in perfect synergy,

NEWS

has invested in innovation and technology, committing itself to a “user friendly” and “green” vision of the machines and lines, always maintaining unaltered the attention to the customer’s needs, which are welcomed and treated through the maximum customization of the projects. In these 25 years the company has never stopped implementing and updating its products, obtaining certifications and improving the production processes, where possible. This development comes from the ability to anticipate the packaging needs of different food companies and the adoption of a process of evolution of its products. A linear path, a farsighted vision and the Bondani men in the right place. www.bondani.it

16

BONDANI - DT 1-19.indd 2

28/03/19 13:18


Technology for great numbers

MODULARITY, FLEXIBILITY, PRACTICALITY

Labelling in the beverages, food, detergent and pharmaceutical sectors has always been our passion and our primary activity. Innovative technologies, an international sales and after-sales network and configuration flexibility are our strong points. Satisfying all labelling needs from 1,500 to 50,000 b/h is our result, appreciated by companies of every size. The over 700 installations present throughout the world is our greatest confirmation.

Makro Labelling srl • Via S. Giovanna d’Arco, 9 • 46044 Goito (MN) • Italy + Tel.: 39 0376 1872203 • Fax: + 39 0376 1872197 • info@makrolabelling.it • www.makrolabelling.it

****FILE PER FARE COROCNI.indd 3

12/04/19 12:06


nk

TECHNOLOGY

TECHNOLOGY TECHNOLOGY

TECHNOLOGY

TECHNOLOGY

NEWS

MAKRO LABELLING: TECHNOLOGY IN EVOLUTION ON THE SMALL AND LARGE SCALE

M

odularity, flexibility and practicality are key concepts in a company whose strong point is technological innovation and development. This is what the market wants and this is what customers get from the Italian based Makro Labelling, international standard setter for industrial labellers in the beverages, food, detergent and pharmaceutical sectors. The thirty years’ experience of its founders, a team of 90 people, a dense and wellorganised sales network consisting of the branch offices Makro UK for the United Kingdom and Makro North America in Saint-Philippe (Montreal) for Canada and the USA, together with agents and representatives in the

most important countries throughout the world, plus an impeccable assistance and spare parts service guarantee satisfaction of every labelling need and constant expansion on all the most important international markets. A range of labellers for production speeds of

1,500 to 50,000 b/h The range includes labellers able to process from 1,500 to 50,000 bottles per hour, applying up to five labels per bottle and available in wet glue, hot melt, selfadhesive and combined versions. For companies with limited production requirements, the MAK

18

MAKRO - DT 1-19.indd 1

11/02/19 15:58


nk

TECHNOLOGY

TECHNOLOGY TECHNOLOGY

TECHNOLOGY

TECHNOLOGY

01, MAK 02 and MAK 1 labellers provide speeds of up to 12,000 b/h with mechanical or electronic rotation of the bottle plates. With special applications and able to cope with production speeds of up to 50,000 b/h, the MAK 2, 3, 4, 5, 6, 7 and 8 labellers, on the other hand, satisfy the needs of medium to large companies. The range includes a high speed self-adhesive labeller with reel winders and non-stop system enabling production to continue at maximum speed even during reel changes and a combined labeller to apply

the fiscal guarantee seal. For the high volume PET market, such as the water and soft drinks sector, Makro Labelling has developed the MAK Roll Feed series of rotary labellers. The 6,000 b/h to 40,000 b/h production speed and use of wrap-round plastic labels on a reel with hot melt application guarantee maximum economic benefits in the production process. The modularity of the machine also allows the roll feed unit to be replaced with a hot melt unit for pre-cut, wet glue or self-adhesive labels. Again

NEWS

designed for the water and soft drinks market, but needing between 6,000 and 16,000 b/h, the new series of MAKLINE Roll Feed labellers features motorised axles and brushless motors to minimise costs while maintaining meticulous labelling quality. The new double-station self-adhesive MAKLINE is, on the other hand, designed for the beverages, food, detergent and pharmaceutical sectors. It packages large and small containers and offers the same high quality labelling as a rotary machine.

19

MAKRO - DT 1-19.indd 2

11/02/19 15:58


nk

TECHNOLOGY

TECHNOLOGY TECHNOLOGY

TECHNOLOGY

TECHNOLOGY

In common with the entire Makro range, the MAKLINE is fitted with the Vision Control system to verify the quality and correctness of the packaging and manage rejects. The Follower optical guide system (an exclusive patent) enables the bottles to be aligned for application of the labels in precise positions with respect to a reference on the bottle and reduces format change times and costs. It is available in carbon fibre and fitted with a line scan camera. Thanks to a special,

patented paper delivery system, the new MAK AHS2 self-adhesive labelling module responds to the need for faster, more precise machines. It guarantees a linear speed of 100 metres a minute at a label pitch of 20 mm.

NEWS

ments include the prototype of C Leap, a new, truly revolutionary labelling system, and two new inspection systems - M.A.I.A. (Makro Advanced In-line Analysis) and A.L.I.C.E. (Advanced Label Inspection and Control Environment) - which guarantee high performance, less production rejects and the highest finished product quality.

The technical and R&D departments monitor the market closely to understand its demands and anticipate them with new www.makrolabelling.it solutions able to offer efficiency, speed and a concrete response to specific labelling needs. Latest develop-

20

MAKRO - DT 1-19.indd 3

11/02/19 15:58


****FILE PER FARE COROCNI.indd 3

12/03/19 16:31


nk

TECHNOLOGY

TECHNOLOGY TECHNOLOGY

TECHNOLOGY

TECHNOLOGY

NEWS

WELCOME MODULA SLIM

D

uring the most relevant supply chain european exhibition, Logimat, Modula proudly presented its new Modula Slim: the new VLM, available in 1,3 m - 1,9 m and 2,5 m tray length, starting from 1,6 m of depth! The big challenge was to combine all the

benefits of a VLM with a Lift Technology in the footprint of a Vertical Carousel. The name is Selfexplanatory: Modula Slim. It means that it really is compact, with a new concept of space saving: taking up only 1,6 m depth to store up to 25.000 kg (gross payload). Think vertical, obviously, as the Modula Slim

utilises all the vertical space up to 7 m height. This saves lot of floor space: meaning that it fits in with almost all applications and industries even if you have a very little space. It runs with less than 1,2 kW/h helping to save both energy and the planet. The Modula Slim you can store any kind of

22

MODULA DT 2-19.indd 1

30/05/19 15:32


The STORE

age

We are living in the “store age�, where space means time and costs. Thanks to technology and smart design, VLM Modula vertical storage systems are a new way of utilising vertical space. Modula Vertical Lift Module (VLM) utilizes the full ceiling height of your facility thus maximizing the storage potential. Items are stored in a safe, secure unit and automatically delivered to the operator. An ideal solution for handling, picking and fast tracking of products, to save time and manage space efficiently.

Think Vertical, Think Modula www.modula.com

****FILE PER FARE COROCNI.indd 3

30/05/19 15:29


nk

TECHNOLOGY

TECHNOLOGY TECHNOLOGY

TECHNOLOGY

TECHNOLOGY

material: cartons, bins, packages, boxes, up to 650 mm height and picking times will be dramatically improved with more than 190 picks per hour. Each tray has a 350 Kg net payload and can stock a variety of different sized items, from large quantities of smaller parts to larger and heavier components. Individual trays can be subdivided into different compartments, of varying sizes, by using dividers and partitions, allowing segregation of the components for easy identification. This makes it easy for the operator to pick or replenish, especially when combined with our software, Modula WMS, and a variety of picking aids such as the LED bar or Laser Pointer, helping to dramatically reduce operator error. Another benefit of the Modula Slim VLM is that all of the internal space is fully utilised, thanks to our dynamic tray height storage technology: there are no fixed heights as the Modula Slim is able

to calculate the optimal location for each tray and eliminates any wasted space between them With Lift technology and the way the elevator moves, there are no problems with unbalanced loads unlike with carousel systems. Fast but also safe; the safety barriers are designed for operator protection, the picking bay is ergonomic and the emergency button can immediately stop the machine should this be required. The Modula Slim is easy to install and easy to use. It can be installed in any plant in as little as 48 hours, thanks to its preassembled bay. It can also be integrated with various ERP systems, thanks to Modula WMS software pack.

NEWS

In just a few days your staff will be ready start using it due to the intuitive and user friendly Industrial Touch screen console (Copilot) which has been designed to guide the operators through each activity with ease. Finally, no constant maintenance worries, that is limited, due to the V-Shape toothed belt transmission system, which is super quiet, requires no lubrication and its self-aligning pulley system means it’s super easy to install and adjust. The Modula Slim is a real revolution, the first step for a Lean factory, automated and integrated: using minimum space, with maximum efficiency. www.modula.com

24

MODULA DT 2-19.indd 2

30/05/19 15:32


****FILE FARE COROCNI.indd copertinaPER ZEUS 2018 logo nuovo 1 3

29/10/18 29/10/18 13:18 12:58


nk

TECHNOLOGY

TECHNOLOGY TECHNOLOGY

TECHNOLOGY

TECHNOLOGY

NEWS

FRUIT AND VEGETABLE PROCESSING LINES Single head aseptic filler for small bags without spout – mod. AF1WS Calipso patented system

T

he company Navatta, founded by Mr. Giuseppe Navatta in 1983, produces and installs fruit and vegetable processing lines and boasts references across the globe.

from 3 to 120 t/h of incoming fresh product.

kind of package or in aseptic; • diced, puree, juices (single strength or conMANUFACTURING RANGE centrated) from MediterNAVATTA GROUP man- ranean / tropical fruit, ufactures and commisall filled into any kind of sions Processing Lines, package or in aseptic; Systems, Equipment for • Fruit crushing lines Fruit, Tomato, Vegetables from IQF, frozen blocks Navatta Group is center of for: and frozen drums excellence for the produc- • peeled / diced / crushed • high yield PATENTED fruit puree cold extraction and installation of pro- tomatoes, tomato sauces and purees, tomato tion, fruit purees / juices cessing machines and turn paste, all filled into any equalized in aseptic. keys with capacity ranging 26

NAVATTA - DT 1-19.indd 1

11/02/19 13:37


nk

TECHNOLOGY

TECHNOLOGY TECHNOLOGY

TECHNOLOGY

TECHNOLOGY

NEWS

in-Drum 220 liters, Binin-Box / IBCs 1.000 – 1.500 liters; • Spiral pasteurizer and cooler • Formulated products productions (jam, ketchup, sauces, drinks) starting from components unloading to dosing, mixing, mechanical / thermal stabilizing, to filling into any kind of package or into aseptic mini-tanks; • Processing pilot plants; • Vegetable processing as receiving, rehydration, cooking, grilling and freezing Navatta Group’s headquarter and the two production units are located in Pilastro di Langhirano, Parma, with a total production area of 10,000 square meters. Web-drum automatic filler & case packer - Web: 3-20 lt/drum: 220 lt

• Wide range of evaporators to produce tomato paste, Mediterranean and tropical fruit concentrates, multi-function evaporator: falling film and forced circulation • Evaporators for coffee and milk: evaporation

before spray driers, freeze dryers or other dryers • Evaporators for cogeneration industry (waste treatment) • Aseptic sterilizers • Aseptic fillers for spout bags/ spout-less bags from 3 to 20 liters, Bag-

www.navattagroup.com

TM

27

NAVATTA - DT 1-19.indd 2

11/02/19 13:37


nk

TECHNOLOGY

TECHNOLOGY TECHNOLOGY

TECHNOLOGY

TECHNOLOGY

NEWS

PND SRL, THE GLOBAL MARKET REWARDS HIGH-QUALITY SPECIALISATION

P

nd srl, the global market rewards highquality specialisation

Specialisation, customer care, continuous innovation, custom technology and extensive knowledge of international markets are just some of the features that have enabled

PND srl to be among the leading companies in the world in the construction and sale of machinery for the processing of fruit.

distinguished from our competitors throughout the world. This awareness means that PND is not forced to yield to the urging of some customers who would also like us to provide machinery for processing other products, such as vegetables.

Alongside this quality is the conviction of having to insist on everincreasing knowledge of the industry where we PND is proud of its have gained such experience that we can be clearly strong identity, which al-

28

PND - DT 2-19.indd 1

03/06/19 12:58


www.pndsrl.it

EXHIBITIONS

POLAND

BERLIN COLOGNE

POZNAN

GERMANY

RIMINI

CHICAGO MADRID

SACRAMENTO

ITALY

SPAIN

DUBAI

U.A.E.

ORLANDO

CHINA HONG KONG

MEXICO

MUMBAI

MEXICO CITY

INDIA

HO CHI MINH CITY

PERU

LIMA

JOHANNESBURG

SOUTH AFRICA

Via Brancaccio, 11 - 84018 Scafati (SA) - Italy - T. +39 081.850.93.68 - info@pndsrl.it

****FILE PER FARE COROCNI.indd 3

03/06/19 12:45


nk

TECHNOLOGY

TECHNOLOGY TECHNOLOGY

TECHNOLOGY

TECHNOLOGY

lows it to avoid having to pursue success through contests or by undergoing frenetic diversification. The only recognition to which PND aspires is the satisfaction of its customers, who choose PND machines without focusing on appearances or rumours but rather on the substance of the proposed solutions. This success can be easily seen in the figures racked up by the strawberry de-calyx machine (Mod. DF12 DF24). This machine, only 24 months after its launch, is already present with more than 40 units in four continents. Companies based in the United States, Mexico, Spain, South Korea, Poland and Egypt have chosen the features of the PND strawberry de-calyx machine.

NEWS

machine, however, this waste is reduced to only 10%. This means a large amount of product is recovered, especially if we take into account the fact that the models built and marketed by PND can respectively process 300 fruits per minute (Mod. DF12) and 600 fruits per minute (Mod. DF24).

Without the need to intervene in the settings, the PND strawberry de-calyx machine is able to process a wide range of product with a diameter ranging between 18 and 55 millimetres, a range that, in practice, includes all types of strawberries. It is a truly global machine, as PND srl is also truly global, being based in Italy, Another feature that makes but with representative ofthe PND strawberry de-calyx fices located in several difmachine a winner is its abil- ferent countries. ity to work with all the various sizes of straw- A team consisting of 30 berry without needing people, including adminto be pre-calibrated, as istrative and sales staff, well as its ability to remove technicians and engineers, any type of calyx. These based at its headquarters in features make it particu- Scafati, in the province of larly popular in Mexico or Salerno, in the south of Itawherever it is necessary to ly, works alongside agents switch quickly from the and technical offices all field to production. around the world.

Indeed, this machine makes it able to work with considerable volumes of fruit with great quality, reducing waste to a minimum. Normal de-calyxing machines usually create product waste of about 30%. With the PND de-calyx 30

PND - DT 2-19.indd 2

03/06/19 12:58


nk

TECHNOLOGY

TECHNOLOGY TECHNOLOGY

TECHNOLOGY

TECHNOLOGY

Indeed, the human element is one of the main resources of a company with these kinds of mechanical and technical strengths. Despite the widespread presence of PND representatives on the various continents, when it comes to installing a new machine, there is always an expert who travels from the parent company and follows the process through to completion. This assumption of responsibility is a guarantee for the customer, which knows from the very first moment that it is going to be accompanied constantly from the design phase to the commissioning of the system.

This constant attention to the needs of its customers is a winning strategy that allows continuous updating in the field and a swift response to customer needs means that customised production lines can be offered to them. The ability to deal constantly with customers all around the world offers the technicians from PND the opportunity to tackle new challenges and properly understand the needs of their customers. This situation has given rise to the NEW coring - slicing machine mod. DRR, which is able to chop and slice apples and peaches with low energy consumption.

NEWS

The loading plate rotates at regular intervals, so that when the plate stops the three work operations are carried out at the same time: the operator loads the fruit and the two mechanisms perform the coring and slicing operations. The machine has a stainless steel structure and is placed on wheels (with brake) for easy movement. If so desired, adjustable feet can be requested in place of the wheels. The coring tubes are available in different diameters as required. All modifications can be made thanks to the competence and availability of PND technicians, making it possible to carry out mechanical adaptations to the machinery, tailoring the type of processing to your needs. Another example of the versatility of the machinery manufactured by PND is highlighted by the changes that have allowed us to adapt our apple peeling machine to the needs of South Korean companies engaged in the processing of nashi apple pears. This

31

PND - DT 2-19.indd 3

03/06/19 12:58


nk

TECHNOLOGY

TECHNOLOGY TECHNOLOGY

TECHNOLOGY

TECHNOLOGY

fruit has the consistency of a pear, the smooth shape of an apple and the diameter of a baby melon. This challenge was brilliantly resolved by PND. Relying on PND means having personalised assistance anywhere with skilled technicians able to speak different languages ​​and enjoying the on-site support of offices in Europe, USA, Canada, Brazil, Chile, Argentina, Peru, South Korea, Egypt, Tanzania, Australia, China, Turkey, United Arab Emirates and Qatar. Pears, apples, kiwi fruit, oranges, grapefruits, lemons, pineapple, lemons, mangoes, strawberries and peaches are the varieties of fruit handled, with all their possible variants, in

order to meet the needs of companies engaged in the production of 4th Range fresh products, the canning industry (jam and canned peaches), and the dried and frozen sectors. The food industry has always had a need for innovation and has different requirements and peculiarities depending on the different target markets. For example, in the United States and Europe, the Fruit Fresh Cut is one of the main production sectors, unlike in Turkey, where the main operations are focused on dehydrated or dried products. PND’s main ability is always to provide successful solutions to make processing easy and economically ad-

NEWS

vantageous, complementing the lines, for example, with a freezing tunnel or drying ovens. Those wishing to learn more about the wide range of solutions offered by PND srl can do so easily on the website at www.pndsrl.it where, besides being able to view the catalogue of machines and lines on offer, you can also see the full calendar of international trade events in which PND takes part with its own stand and make an appointment with the staff of the company, thus offering you the opportunity to receive the most suitable solution for your business. www.pndsrl.it

32

PND - DT 2-19.indd 4

03/06/19 12:58


Cerca

Zambelli

Follow

Automatic Packaging Machines 1969-2019 #50YearsOfBusiness Bologna, Italy zambelli@zambelli.it www.zambelli.it

POSTS

****FILE PER FARE COROCNI.indd 3

IGTV

TAGGED

11/04/19 15:38


nk

TECHNOLOGY

TECHNOLOGY TECHNOLOGY

TECHNOLOGY

Z

TECHNOLOGY

NEWS

ZAMBELLI: WE LOVE, WE DESIGN, WE CARE

ambelli, since 1969 to today, designs and manufactures cutting-adge technological solutions for the packaging machinery sector. 50 years of business, 2 generations at work, more than 1500 Customers Worldwide 50 years have passed since Flavio Zambelli decided to listen to his heart opening his small business in Bologna downtown. Since then, thanks to his perseverance and the entry of the 1st and 2nd generations, Zambelli continues to grow and packaging in a wide range proudly serve customers all of industries among which over the world. food & beverage, pet food, health & care and chemiProducts range cal. It ranges from shrinkZambelli’s machinery are wrappers, cartoners and versatile and reliable, long case packers to the latest lasting and high perform- robotics applications for ing best suited to custom- pick & place and palletizer’s need for the secondary ing.

Zambelli has also addressed the aspect of energy saving in the shrinkwrapper machines of its production, adopting innovative solutions specific for the retraction of the film. These allow to obtain aesthetically perfect parcels, devoid of deformation or

34

ZAMBELLI - DT 2-19.indd 1

03/06/19 11:48


nk

TECHNOLOGY

TECHNOLOGY TECHNOLOGY

TECHNOLOGY

TECHNOLOGY

folds and, at the same time, • Service and spare to achieve a reduction of • Upgrades the electric consumptions. • Training Courses The goal of reliability and efficiency currently achieved by the Zambelli packaging machines, is accompanied by their ease of use and is completed with the strict attention to international safety regulations.

Zambelli machines are designed and manufactured to ensure smooth operation over the course of decades with minimal scheduled maintenance activities, thanks to the use of modern and functional technological solutions Services for based on advanced control the customer systems and on the reducZambelli, in order to fully tion of moving parts. For satisfy every need of the this reason the Zambelli customer, is able to provide machines have less wear various types of services and need less adjustments. pre and after sales: • Design The spare parts for the • Installation packaging machines are • Technical Documentation available for all the series

NEWS

made over the years but, in the case of very old plants, it’s possible to update them thanks to the availability of kits aimed at improving the machine performance. Zambelli offers all the advantages of the update also with regard to the technology, from the old PLC to the products on the market – such as Allen Bradley, Siemens, Omron – without the need to replace the brushless servomotors, the drives and inverters that remain the ones originally installed on the machine. Lastly, the Zambelli technical Staff provides training courses with the function of supplying technicians and operators with the necessary information regarding the operation and maintenance of the Zambelli equipment. HMI – Human Machine Interface Zambelli use an enhanced and user-friendly HMI. Thanks to which the operator can quickly learn to use the new machine. From the HMI the operator can check the machine status, set the parameters,

35

ZAMBELLI - DT 2-19.indd 2

03/06/19 11:48


nk

TECHNOLOGY

TECHNOLOGY TECHNOLOGY

TECHNOLOGY

TECHNOLOGY

NEWS

access the machine conjars & pots with heat • Safety switches configuration and save format shrink film with or withnected to the emergency data; the machine monitor- out a cardboard support circuit immediately stop ing system includes photos i.e. a flat pad or a tray. the machine at access and videos associated with • LFT have been conceived door opening. the format. to allow fast and reliable • Film reel unwinding is format changeover; all motor driven at constant Machines & Systems movable parts are fitted speed to pull film to the • Shrinkwrappers with adjustable handles cutting section without • Case Packers on metric rods or handany strain. The single cut• Cartoners wheels with digital readting blade is serrated type • Robotic systems outs so that operator and its turning movement can carry out the format operated by servomotor Shrinkwrappers changeover simply folallows the cutting speed • Available for film only, lowing the procedure and to be fine adjusted in the flat pad + film, tray + adjusting each part to the format program accordfilm packaging style. set position. ing to the bundle size. • Continuous motion pack- • LFT are fitted with trans- • Advanced cutting techaging machine suitable parent access doors on all nology allows to use very to group and pack: cans, sides allowing fast cleanthin films with a huge plastic & glass bottles, ing and maintenance. saving. 36

ZAMBELLI - DT 2-19.indd 3

03/06/19 11:48


nk

TECHNOLOGY

TECHNOLOGY TECHNOLOGY

TECHNOLOGY

TECHNOLOGY

Wrap-Around Case Packers • Suitable to package bottles and cartons in wraparound case. • Case sealing by hot melt glue. • WR Case Packers are Case Packers for RSC fitted with transparent • Suitable to package caraccess doors on all sides tons and flow-packs in allowing fast cleaning and RSC. maintenance interven• Case sealing by adhesive tions. tape or hot melt glue. • Changeover is very fast • Case Packers are fitted thanks to handles on with transparent access metric rods or handdoors on all sides alwheels with digital readlowing fast cleaning and outs installed on all movmaintenance intervenable parts. The operator tions. can carry out the format • Changeover is very fast changeover simply folthanks to handles on lowing the procedure and metric rods or handadjusting each part to the wheels with digital readouts installed on all mov- set position. able parts. The operator • Safety switches connected to the emergency can carry out the format circuit immediately stop changeover simply folthe machine at access lowing the procedure door opening. and adjusting each part • Electronic card for reto the set position. mote connection and • Safety switches controubleshooting available. nected to the emergency circuit immediately stop • Data exchange with corporate SCADA available. the machine at access door opening. Cartoners • Electronic card for re• Available for packagmote connection and ing products in Wraptroubleshooting availAround or pre-glued able. cartons. • Data exchange with corporate SCADA available. • Cartoners are fitted with • Electronic card for remote connection and troubleshooting available. • Data exchange with corporate SCADA available.

NEWS

transparent access doors on all sides allowing fast cleaning and maintenance interventions. • Inclined type blank magazine. • Change-over is very fast thanks to handles on metric rods or handwheels with digital readouts installed on all parts to be moved. • Electronic card for remote connection and troubleshooting available. • Data exchange with corporate SCADA available. • Centralized lubrication with automatic pump available. Robotic Systems • For applications that combine packaging with other tasks as applying top cover containing flavouring to ready-to-eat food pots. Fairs 2019-2020 Pack Expo, Las Vegas [23-25/09/2019] BrauBeviale, Nuremberg [12-14/11/2019] Interpack, Düsseldorf [07-13/05/2020] Visit our website www.zambelli.it & follow us on Facebook @ZambelliPackaging!

37

ZAMBELLI - DT 2-19.indd 4

03/06/19 11:48


QUALITY AND CONVENIENCE THE SECRET LIES IN THE GROUP

LINEAR

ROTARY

LABELLING SOLUTIONS FOR EVERY NEED Thanks to their wide range of rotary labelling machines and linear self-adhesive ones, P.E. Labellers and PackLab offer you the best labelling solutions for any container shape and size, for any production speed and for any kind of product with all the technologies available:

COLD GLUE

****FILE PER FARE COROCNI.indd 3

SELF-ADHESIVE

ROLL-FED

HOT MELT

PRINT & APPLY SYSTEMS

SLEEVER

PELabellers.com

PackLab.it

pelabellers@pelabellers.it

info@packlab.it

29/03/19 11:03


di A. Namaziano s.r.l.

GREAT FLEXIBILITY, HIGH PROFESSIONALISM

Tunnel pasteurizers for any type of drink requiring pasteurization. Heat treatment, sous-vide cooking of cereals, legumes, sauces, continuous cooking or batch cooking. DI A.NAMAZIANO S.R.L. Via Costa ,27 - 43035 Felino, Parma - Italy - Tel: +39 0521804286 - +39 0521 831911 www.tecninoximpiantialimentari.it - tecninox.namaziano@gmail.com TECNINOX ingl_ADV A4_DT3-18_ok.indd 1

14/11/18 09:33


END OF LINE Packaging automation

For over 40 years TMG impianti manifactures complete turnkey solutions of automated end-of-line packing systems. The products range comprises carton erectors, carton packers, carton sealers, palletisers, depalletisers and robots.

Da oltre 40 anni TMG impianti realizza soluzioni complete chiavi in mano di sistemi di confezionamento automatici per il fine linea. La gamma di prodotti comprende formatori di cartone, incartonatrici, sigilla cartone, pallettizzatori, depalletizzatori e robot.

CASE FORMER

PALLETIZER DEPALLETIZER

CASE PACKER

CASE SEALER

THE BEST IS IN THE END

TMG Impianti S.p.a.

Via Regia, 5 - 35018 / San Martino di Lupari Padova / Italy / www.tmgimpianti.com T. +39 049 9467911 / F. +39 049 9467900

****FILE PER FARE COROCNI.indd 3 pagina pubblicitaria 2019.indd 12

Follow us: www.tmgimpianti.com 03/06/19 11:58 02/05/2019 09:07:14


****FILE PER FARE COROCNI.indd 3

03/06/19 11:42


nk

TECHNOLOGY

TECHNOLOGY TECHNOLOGY

TECHNOLOGY

TECHNOLOGY

AUTOMATION

ADVANCED TECHNOLOGIES SPA: SOFTWARE SOLUTIONS FOR COMPUTER VISION TASKS

A

dvanced Technologies SpA was founded in 1998 as distributor of technologies for computer vision. Since the beginning the company focus has been to select suppliers able to offer innovative and reliable solutions for computer vision industry. Today, after 20 successful years of activity in the Italian market, Advanced Technologies is not just a component distributor but a solution provider. In fact, during the years the company gained a solid knowledge of markets and customers, which makes possible to offer every time the most suitable solution for the application. One of the characteristics that differentiate Advanced Technologies is the internal R&D department composed by

people of extraordinary experience which supports customers and develops software solutions for computer vision tasks. Our technical team is constantly at customers’ disposal for performing feasibility studies, pre sales analysis and post sales support. Machine vision is a key technology in industrial automation that enables in-line products inspection and guidance of robotics systems. In the food and beverage industry quality and traceability

of products is driving the need to integrate vision system in manufacturing and packaging lines in order to ensure 100% inspection of products. When a beverage products is ready to be sold it must comply with many requirements and specifications, not respecting those requirements can lead to serious damages for companies in terms of reputation and in terms of legal issues. In addition to this, inspecting products in all the production stages

42

ADAVANCED TECHNOLOGIES DT 2-19.indd 1

03/06/19 11:14


nk

TECHNOLOGY

TECHNOLOGY TECHNOLOGY

TECHNOLOGY

TECHNOLOGY

makes possible to further process only the good items discarding the bad one as soon as the defects arises, saving costs from processing a product that will be rejected later. Machine vision technologies can be used to inspect containers, final products and packaging. Some of the specific tasks that can be performed by a vision system are bottles inspection tasks in order to detect defects such as deformations or holes before the filling stage, check the filling level, inspection for detecting the presence of foreign objects, cap presence or absence, sealing inspection, label inspec-

tion, code reading. Advanced Technologies, as a distributor for the Italian market, can provide support in choosing the best technologies for such applications thanks to a broad product portfolio of industrial cameras, lenses, lights, computers and imaging libraries. Basler ace cameras, distributed by Advanced technologies, are extraordinarily well-suited to the various applications found in the food industry thanks to their high dynamic range, high frame rates, excellent price/performance ratio, small form factor that allows for installation even in tight spaces and

AUTOMATION

the possibility of having a single-cable solution via GigE with PoE, Camera Link with PoCL, USB 3.0 cuts costs and allows for simple cabling. Advanced Technologies also distributes SVS Vistek cameras, SVS Vistek is specialized in high resolution camera that can detect also the smallest defect, the 10GigE and GigE cameras of the HR series ensures a reliable, costeffective transmission of the image data over a distance of more than 100 m with standard network technology. The clean design according to well established standards like GigE Vision, 10 GigE

43

ADAVANCED TECHNOLOGIES DT 2-19.indd 2

03/06/19 11:14


nk

TECHNOLOGY

TECHNOLOGY TECHNOLOGY

TECHNOLOGY

TECHNOLOGY

Vision and GenICam ensure rapid integration into the final application. In the food industry, cleanliness is paramount and frequent cleaning is the standard procedure SVS vistek offers camera with Industrial protection class up to IP67 (blackline). Cameras complying with defined standards of protection are resistant to dust, detergents and water jets. Regarding imaging software Matrox Imaging Library (MIL) is a comprehensive collection of software tools for developing machine vision and image analysis applications. MIL includes tools for every step in the process, from application feasibility to prototyping, through to development and ultimately deployment. OCR tools are among the most interesting MIL tools for bottling plant and beverage industry. A key aspect of food and beverage production involves the mandatory marking and verification of manufacturing and expiration dates and lot

codes on the product packages. These codes are integral to identifying exactly where and when the product originated, and demand costeffective systems that can report clear and reliable results to prevent packaging errors. Matrox String Reader module offers tremendous flexibility in terms of the code it can read.

AUTOMATION

ters in a potential text string, and dimensions— but not the location—of the text region. SureDotOCR includes a set of pre-defined fonts but also accepts custom fonts for more precise matching. Capable of reading multiple lines of text, SureDotOCR can even read each line of text in different fonts. OCR tools are also availbale in Matrox Design Assistant, an integrated development environment (IDE) that allows developers to design a graphical web-based operator interface for the application.

Matrox SureDotOCR™ is another Matrox software tool specifically designed for the unique challenge of reading dot-matrix text. Its use is straightforward, requiring the user to specify dot size, number of characadv-tech.it 44

ADAVANCED TECHNOLOGIES DT 2-19.indd 3

03/06/19 11:14


****FILE PER FARE COROCNI.indd 3

14/05/19 16:30


nk

TECHNOLOGY

TECHNOLOGY TECHNOLOGY

TECHNOLOGY

TECHNOLOGY

AUTOMATION

SENSORS, SAFETY AND RFID SYSTEMS FROM THE SPECIALISTS

C

ontrinex is a leading manufacturer of inductive and photoelectric sensors as well as safety and RFID systems. The Swiss innovation company has a broad product range and is now represented in over 60 countries worldwide. In the field of miniature sensors, full-metal components, sensors with long switching distances and solutions for demanding environmental conditions, the company is a world market leader. Contrinex is a trendsetter in innovation and is constantly setting new standards in the field of sensors. An example of this is the standard equipment of sensors and new RFID read/ write modules with an IO-Link interface. This

New TRU-C23 photoelectric sensor uses UV light for the reliable detection of transparent objects (source: Contrinex)

interface is an important prerequisite for the networking of processes (Industry 4.0), since it enables sensors to be integrated into the entire communication system via IO-Link. Reading and analyzing relevant process data is not the

only advantage. It is also possible to set sensor response behavior and influence the output onor off-delay. Users also have the option of remotely configuring the sensor via IO-Link, saving lengthy changeover time, espe-

46

contrinex DT 3-18.indd 1

08/11/18 17:11


nk

TECHNOLOGY

TECHNOLOGY TECHNOLOGY

TECHNOLOGY

TECHNOLOGY

AUTOMATION

cially in hard-to-reach installations. Devices can be used either as binary sensors or as sensors with a data interface. So the customer does not have to decide before buying, how any sensor will ultimately be used. UV light sensors facilitate the control of transparent objects A major innovation is the photoelectric sensor TRU-C23, which Contrinex launched on the market in 2017. This sensor is ideal for controlling the presence of transparent objects a task that pushes conventional optical sensors to their limits. The TRU-C23 uses polarized UV light and a reflex operating principle. Since even transparent materials such as plastic or glass readily absorb UV light, the threshold at which the sensor switches can be set very easily. This makes commissioning much easier. The housing, measuring just 30 x 20 x 10 mm, is com-

Photoelectric miniature sensors with Ecolab approval, ideal for use in the food industry (source: Contrinex)

patible with the entire C23 series as well as comparable devices. Like all C23 sensors (diffuse, reflex, background suppression and through-beam types) the TRU-C23 includes an IO-Link interface at no extra cost, is Ecolab tested and approved, rated to IP67 and reliably withstands common industrial cleaning processes. Typical applications for the TRU-C23 are packaging systems and filling systems for glass or plastic bottles.

Extremely robust: fullmetal sensors With their robust stainless-steel housing and IP68/IP69K protection rating, the full-metal sensors of the Full Inox family are virtually indestructible. They withstand corrosion and salt water as well as pressures up to 80 bar. Operating distances are particularly long, with factor 1 on steel and aluminum. Thanks to the integrated ASIC, Contrinex can manufacture Full Inox sensors with diameters as small as 4 mm - making them

47

contrinex DT 3-18.indd 2

08/11/18 17:11


nk

TECHNOLOGY

TECHNOLOGY TECHNOLOGY

TECHNOLOGY

TECHNOLOGY

AUTOMATION

the smallest inductive sensors with IO-Link in the world. For applications in which sensors are exposed to aggressive chemicals, dirt particles or high temperatures, Full Inox Washdown sensors are ideal. These sensors in food-grade stainless steel V4A are Ecolab-certified for continuous use under harsh conditions with stringent hygiene standards. This makes them ideal for position and presence monitoring in the production of food, beverages and pharmaceuticals. Metal drilling or grinding processes present a difficult challenge for inductive sensors. The presence of metal debris can cause false switching, especially when the sensing face is covered with a mixture of lubricant and metal chips. To avoid the need for frequent cleaning, Contrinex now offers a chip-immune series of Full Inox inductive sensors in M12, M18

Chips of iron, aluminum, stainless steel, brass, copper or titanium: no problem for chip-immune inductive sensors (source: Contrinex)

or M30 housings. Even when covered with chips of iron, aluminum, stainless steel, brass,

copper or titanium, they will reliably detect targets made of these metals. In practice, the use

48

contrinex DT 3-18.indd 3

08/11/18 17:11


nk

TECHNOLOGY

TECHNOLOGY TECHNOLOGY

TECHNOLOGY

TECHNOLOGY

of these new inductive sensors can save time, money and even help protect the environment through the elimination of washing cycles.

RFID tags for high temperature applications Contrinex’s high- and low-frequency RFID systems both feature tags for high temperaInductive sensors for ture use. For harsh highwelding-cell use must temperature environmeet special electrical ments up to 180°C, the requirements. low-frequency system Contrinex Full Inox includes embeddable, Weld-Immune sensors, salt-water-resistant, with resistance to medi- full-metal transponders um frequency (up to 15 in food-grade stainless kA) and 50 Hz magnetic steel V4A. For applicafields (up to 40 mT), tions with even higher more than fit the bill. In process temperatures, as addition, they withstand found in the steel indusdirect contact with weld try or paint shops, Conspatter and are easily trinex offers HF-RFID cleaned, ensuring mini- tags that can withstand mal down-time. temperatures up to

AUTOMATION

250°C. These tags cope easily even with temperature cycles of more than 1000 fluctuations between 25 and 250°C. Safety covered The high-performance safety portfolio comprises Type 4 and Type 2 light curtains in both slim and standard housing types. In addition, magnetic and RFID-coded safety sensors are also available for precise position sensing of protective hoods, doors and flaps. These sensors (type 4 according to ISO 14119) are immune to mutual interference and highly resistant to unauthorized manipulation on site. In the RFID-coded version, up to 30 sensors can be connected in series with just one relay or controller. www.contrinex.com

RFID tags for operating temperatures up to 250°C: (Source: Contrinex) 49

contrinex DT 3-18.indd 4

08/11/18 17:11


nk

TECHNOLOGY

TECHNOLOGY TECHNOLOGY

TECHNOLOGY

TECHNOLOGY

AUTOMATION

DRF MINI MOTOR - SUPERIOR PROTECTION TO EXPLOIT FUTURE BENEFITS RIGHT NOW DRF is the name of the new digital concept drive designed by Mini Motor that takes the technology of the DR range to a higher level, perfecting it for applications in the food&beverage field

I

f there is one aspect shared by anyone who considers innovation to be their professional mission, it is never being totally satisfied, never feeling like you’ve made it and continuing to work hard to achieve new forms and new paths

towards progress. In this panorama, Mini Motor is certainly no exception. In fact, it could probably teach others a thing or two. Innovation applied to technology and invention comes in lots of different forms that the

company has brought to the world of automation and motion control over the years. There is one that probably describes this approach better than others: the DR Series of sensorless integrated drives that elevate the standard Mini Motor gear motors on the market

50

MINIMOTOR DT 2-19.indd 1

03/06/19 12:11


STAINLESS STEEL

OVERCOMES HARD CONDITIONS

Stainless steel brushless gear motor

w w w . m i n i m o t o r. c o m

****FILE PER FARE COROCNI.indd 3

25/03/19 17:07


nk

TECHNOLOGY

TECHNOLOGY TECHNOLOGY

TECHNOLOGY

TECHNOLOGY

to smart all-in-one solutions, a perfectly integrated combination of MOTOR, GEAR UNIT AND DRIVE.

pean Hygienic Engineering & Design Group - for the design of machinery for use in the food industry, including rounded edges and flushDespite this, Mini Momounted screws; its obvitor has no intention of ous intended uses are the sitting back and contem- food&beverage sector plating a job well done, and all applications debut has decided to remanding an IP67 certified examine it and continue seal. to improve it, in order to In practical terms, the achieve something even build specifications of the more unique and excel- DRF will make it ideal lent. for applications involving It is called the DRF and it frequent and aggressive is the concept of a new washes, or for working digital drive designed for fully submerged. application to the Clean When it is fitted on the Series of three-phase motors it was designed asynchronous motors up for, namely the ACF, to 270 watt. MCF, PCF and PAF, The principle guiding the Mini Motor customers design of this drive is the will achieve considerable same as the DR range, simplification of the mancontrolling the speed of agement of equipment, motors and gear motors allowing them to control using sensorless vector the speed of the motors control, but its distinusing a single interchangeguishing feature that will able device that can be take it to a new level is applied to the different IP67 certification, a machine axes. superior seal compared This will make the DRF to the IP65 of the DR the optimum choice for Series. manufacturers subject The DRF will be built according to the guidelines dictated by the E.H.E.D.G. - the Euro-

AUTOMATION

to compliance with food hygiene standards, such as producers of oil or wine, jams and preserves, fruit juices and the food industry in general. Mechanical engineer, Alessandro Ciccolella, from the Technical Office at Mini Motor, described how the idea was first conceived and the project was developed for the digital drive: “The strategic path first traced with the creation of the DR series has become final and supported by results, the study of the concept of the DRF drive can therefore be considered the natural development for Mini Motor in this direction. More and more customers working in many new fields will, therefore, have the opportunity to go and update their fleet of motors and bring it in line, in terms of the components and their efficiency, with the consolidated principle of total integration.� www.minimotor.com

52

MINIMOTOR DT 2-19.indd 2

03/06/19 12:11


Fai goal con Pilz! Quando progetti la tua sicurezza entrano in gioco richieste diverse ma con un unico scopo: far vincere la tua squadra. In campo ci sono le necessità della produzione, della manutenzione, dell'operatore e del Responsabile della Sicurezza. Con Pilz nella tua squadra sarà più facile fare goal! Mettiamo in sicurezza la tua macchina, al costo minimo e in breve tempo: le esigenze di tutti saranno soddisfatte.

Scan the QR code with your smartphone to find out more about service and consulting.

Pilz Italia Srl - Società con unico socio Via Gran Sasso, 1 20823 Lentate Sul Seveso (MB)

INGOMBRO ADV.indd 3

+39 0362 1826711

info@pilz.it www.pilz.it

21/02/17 11:24


nk

TECHNOLOGY

TECHNOLOGY TECHNOLOGY

TECHNOLOGY

C

TECHNOLOGY

AUTOMATION

BECAUSE SAFETY CANNOT BE LEFT TO CHANCE onsulting, Engineering and Training

Pilz as your preferred Partner for Machinery Safety and CE marking!

Based on our industry experience of over 30 years, we are a trusted provider of safety services to leading national and international industrial companies. We provide viable solutions to the most complex safety issues in a wide range of industry domains . With our international team of passionate • Pilz GmbH & Co. KG, Ostfildern keeps an indepeople, we help companies pendent inspection centre apply best manufacturing practise to optimise the avail- which is accredited from the DAkkS and certified ability and productivity of from TÜV, C&G, and their plants worldwide. other institutions • We train your staff on the Our Experience in Mafundamentals of machinchinery Safety • We reduce risk by designery safety in their local ing and implementing language customised engineering • We are expert in interpretsolutions ing national regulations

and standards including ProdSG & BetrSichV, PUWER, AS4024, Brazil Norm NR12 • We take responsibility by conducting conformity assessments and signing as authorised representative • Our technical documents are legally compliant and understandable. www.pilz.com

54

PILZ - DT 2-19.indd 1

05/06/19 17:37


motion? plastics! Rullini di guida xiros BBT per il settore dell’imbottigliamento ®

igus srl Via delle Rovedine, 4 23899 Robbiate (LC) ®

IT_AD_DRINK-TECHNOLOGY_xiros_210mm_x_297mm.indd 1

Tel. 039 59 06 1 Fax 039 59 06 222 igusitalia@igus.it

12.02.2019 12:28:18


Selected products only

60 years of quality and innovation Founded in Turin, Italy in 1959, ReeR distinguished itself for its strong commitment to innovation and technology. A steady growth throughout the years allowed ReeR to become a point of reference in the safety automation industry at a worldwide level. The Safety Division is in fact today a world leader in the development and manufacturing of safety optoelectronic sensors and controllers.

****FILE PER FARE COROCNI.indd 3

ReeR SpA Via Carcano, 32 10153 Torino, Italy T +39 011 248 2215 F +39 011 859 867

www.reersafety.com info@reer.it 07/12/18 12:57


INGOMBRO ADV.indd 3

AQUA

PRO

DRINK

PRO

MILK

02/03/18 10:59

PRO


nk

TECHNOLOGY

TECHNOLOGY TECHNOLOGY

TECHNOLOGY

TECHNOLOGY

BOTTLING

WS, PROCESS EQUIPMENT FOR THE BEVERAGE INDUSTRY

W

S is a Company, founded in 2005, working as process equipment supplier for the beverage industry. During these years WS has achieved a very good reputation in the beverage industry field, managing to cooperate with the major global players, such as Coca Cola, Pepsi Cola, Nestlé Waters and Orangina-Schweppes, and with private investors installing new production facilities, quite often green fields, in emerging Countries. WS has met new standards for product quality, energy saving and maximum plant output while complying with the strictest criteria for hygiene and safety. All the devices are entirely conceived and designed to guarantee the best requirements in terms of microbiological, physical-chemical

Continuous sugar dissolver

and organoleptic properties; the entire production process and software development are managed internally, as well as installations and commissionings which are carried out with WS’s own resources. WS’ products for beverage industry are: water purification plants (mechanical filtration, microfiltration, reverse osmosis, UV disinfection, sterilisation) designed according to the Customer’s exigencies and the chemical analysis; sugar dissolving systems (single batch, double batch and continuous up to 35.000 l/h); semiautomatic and auto-

matic syrup rooms; premix units; flash pasteurising units; ozone generators; carbonating equipments (water, wine, beer, soft drinks); in line syrup blending systems and ingredients mixing systems; steam sterilisable microfiltering systems (juices, beer, wine); mineralising equipments; equipment for preparation

58

dt 1-17_water system_bot 1-17.indd 1

01/03/17 17:04


nk

TECHNOLOGY

TECHNOLOGY TECHNOLOGY

TECHNOLOGY

TECHNOLOGY

BOTTLING

Water ultrafiltering system

of non-chemical bottles rinsing and disinfecting solutions (such as ozone) and chemical solutions preparing devices (peracetic acid, hydrogen peroxide, chlorine, etc.); equipments for the preparation of sterile water; manual and automatic CIP systems. Thanks to its skill and process expertise, today WS is widely present worldwide even with turnkey solutions including ancillary equipment (cooling equipment, boilers, etc.). WS’ philosophy is to manufacture high quality and reliable equipment, equipped only with top brand components: ALFA LAVAL,

ENDRESS+HAUSER, PALL, ANTON PAAR, SIEMENS, FESTO, SPIRAX SARCO are the typical components our Customers will find on Their plants. The choice of providing only state-of-the-art solutions has brought us to be appointed as officially authorized integrator by ALFA LAVAL. Between main technical references, WS can list the supply of two fruit juice tubular flash pasteurizers for aseptic filling to ORANGINA-SCHWEPPES in France; furthermore, it’s significant to point out that WS is included in NESTLÉ WATERS’

authorized suppliers list for water purification systems: recently an important contract for the supply of a top-technology water treatment plant in the far East has been finalized. Amongst last supplies (early 2016), WS also boasts a complete line for soft drinks production in Las Vegas – USA (Coca Cola co-packer): from water treatment to hot fill pasteurizer, through sugar syrup preparation and ingredients mixing, also including CIP equipment. WS consider Customer Service one of the greatest keys to success: entire business, marketing, sales and profits depend on Custom-

59

dt 1-17_water system_bot 1-17.indd 2

01/03/17 17:04


nk

TECHNOLOGY

TECHNOLOGY TECHNOLOGY

TECHNOLOGY

TECHNOLOGY

ing beverages, completely preassembled on a skid for an easy and quick shipment and installation, conceived mostly for the production of carbonated soft drinks (CSD), but also carbonated mineral water (CMW) Flash pasteurizer and still water (charged with nitrogen in order to ers’ satisfaction so the after increase the mechanical resales team is constantly sistance of the bottle). The trained to perform the sim- required quantity of ingreplest solution in the short- dients (water, syrup, and est possible time to support CO2) is carefully measured the Customer’s business. and dosed in an electronically controlled continuous “BLENDSYSTEM M” process. PREMIX UNIT The whole system, realized The growing market’s con- to guarantee the highest fidence gained by process qualitative standards and a plants manufactured by qualitatively constant proWS, allowed a continuous duction, also running in development of blending conditions of considerable technology for carbonated format change, is completesoft drinks (CSD) produc- ly preassembled on stainless tion to such an extent that steel circular-section skid We reached a very high for an easy and efficacious level of specialisation in cleaning. It usually includes manufacturing mass conthe following subsystems: trolled blending systems, inlet water deaeration: a named : vacuum pump removes BLENDSYSTEM M. incondensable gases; the The BLENDSYSTEM M pump is conceived to mainis an equipment for prepar- tain the dissolved oxygen

BOTTLING

level below 1 ppm values; carbon dioxide dosing (or nitrogen in case of still mineral water production): a modulating valve and a mass flow rate transmitter inject carbon dioxide in quantity that is proportional to water quantity loaded to the deaeration tank; the water flow rate is usually measured by a magnetic flow rate transmitter, which may be replaced with a mass flow rate transmitter in case water presents a very low electrical conductivity level. A special gas injecting and mixing system - specifically developed by WS - performs a careful mixing with the water to be treated and, hence, best results in terms of product perlage; the carbon dioxide contents is maintained constant in the product receiving tank by a supervising software, which checks possible fluctuations in feeding water temperature and product buffer temperature; the effective dissolved carbon dioxide contents in the product is checked using a carbometric unit, installed in by-pass on the filling machine feeding line; syrup dosing and mixing: at first syrup is stored in a small buffer tank, whose

60

dt 1-17_water system_bot 1-17.indd 3

01/03/17 17:04


nk

TECHNOLOGY

TECHNOLOGY TECHNOLOGY

TECHNOLOGY

TECHNOLOGY

atmosphere is modified and enriched with carbon dioxide, in order to avoid oxidation occurrence. Syrup injection is made by a sanitary design modulating valve and a mass flow rate transmitter in a quantity which is proportional to the water amount fed from the deaeration tank; furthermore using the mass flow rate transmitter, it is possible to check constantly the effective density of the inlet syrup and therefore to compensate immediately for the dosing and to stabilize the sugary concentration in the end product within established bounds (usually ¹0,05 °Bx). A specific refractometer installed in by-pass on the filling machine feeding line, allows the constant check

of the product and, if necessary, its adjustment; similarly the instruments minimize waste of both syrup and product during transitory phases of production, such as start and stop. Furthermore, customized solutions for product cooling are available, depending on the environmental conditions of the system installation. The supervising software loaded on the mass premix unit - BLENDSYSTEM M - is conceived to guarantee the best results in terms of dosing, offering at the same time an easy control by a friendly user interface; this software enables on one hand to set the main production parameters and visualize their state graphically and on the other hand to

BOTTLING

set the statistics parameters (ca, cp e cpk) connected to that kind of production. Using a more advanced version of this software, associated with specific instruments, it is also possible to control automatically saccharose inversion, so that the need of intervention by laboratory technicians is reduced. The equipment is equipped with field buses (MPI, PROFIBUS or ETHERNET) for a complete integration in the bottling line and the control of production, cleaning and sanitizing processes. www.watersystems.it

Mass control premix unit

61

dt 1-17_water system_bot 1-17.indd 4

01/03/17 17:04


nk

TECHNOLOGY

TECHNOLOGY TECHNOLOGY

TECHNOLOGY

TECHNOLOGY

BOTTLING

REALITY ACTIVE IN PROJECT AND PRODUCTION OF BOTTLING PLANT MACHINERY

I

n the beverage industry, the automatic washing of recycled bottles has now reached a high level of specialization. In this context, works AKOMAG, company located in Soragna (PR), able to offer a varied production, which includes bottle washing machine, rinsing machine, sterilizers for glass or PET bottles, crate washer and accessories to complement. Very large is the choice of the washer, the potential of which obvi-

ously varies in base at the model, and the ranges it is from 100 to 60.000 bph.

Start the washing At low production capacity, the range offer GENESI, available in The modular structure very small dimensions in of all installations allows order to be inserted in any to gradually increase the operating environment. functions and the level of Designed under the indicasophistication, including tion of the producers with special washing sections low production capacities, and sanitizing, automatic the series has a simple but control of process param- functional washing cycle, eters, security systems, en- which lowers operating ergy recovery, reduction of costs (water, energy, deterdischarges and automatic gent) without negatively sanitization of the parties affecting cleaning bottles most important from the to recycle, the complete point of view of hygiene. removal of the labels and their total evacuation outside. The particular ease of use and maintenance, increases productivity and reduces downtime. The modularity of the GENESI series allows at the customer to “build a machine to measure� , adapting it from time to time to different types of use (water, wine, oil, beer, soft drinks). Constructed in accordance with the Machinery Direc62

AKOMAG DT 1-16.indd 1

23/02/16 14:00


Новости

краткие новости

AKOMAG ADV IFM 2-14.indd 1

26/02/15 17:49


nk

TECHNOLOGY

TECHNOLOGY TECHNOLOGY

TECHNOLOGY

TECHNOLOGY

tive (CE), is equipped with all the accessories needed for the proper functioning: a heat exchanger built with stainless steel tubes arranged geometrically to prevent the deposit of mud or various precipitation that would compromise the performance or, alternatively, a combustion chamber built with direct burner operation. Safety guards and dust cover to protect the unloading of bottles; grouped grease; saving valve for the water network and automatic control of the presence of water in the last rinsing station; electronic speed control; electronic security on the main gearbox that

stop the machine in case of overload; spray pumps with casing and impeller made in stainless steel AISI 316 and protective filters; valves for emptying the waste paper and spray tanks; control panel adjustable, made in stainless steel; IP55 electrical plant; gauges and thermometers in visual range of the operator; setting and control of all the machine by “touch-screen�. This are the main amenities that characterize the series. The GENESI machine is also arranged for the introduction of detergent and liquid additives in the bath and in the detergent tank, disinfectants and other products in the spraying

BOTTLING

tanks. Internal spraying (made with self-cleaning rotating nozzles) and external high pressure spraying are easily removable for routine cleaning and maintenance. The loading and unloading of bottles is completely automatic, and perfectly synchronized with the movement of the main chain. Dry cycle To streamline the washing cycle , the company has realized the HYDRA series, a series of fully automatic machines which comprise a first station for emptying the bottles followed by pre-washing spraying and first pre-maceration bath. This configuration

64

AKOMAG DT 1-16.indd 2

23/02/16 14:00


nk

TECHNOLOGY

TECHNOLOGY TECHNOLOGY

TECHNOLOGY

TECHNOLOGY

helps to reduce the pollution of the detergent bath and reduce fuel consumption. The triple station for labels extracting ensures their complete detachment from used bottles, while the rotating filter displaced over the entire width of the machine ensures the evacuation outside.

Built according to the Machinery Directive (CE) also, the series has a different predispositions that increase safety, including: sensors for slowing down and eventually stopping the machine in case of failure or obstruction of bottles on conveyor; detergent introduction and liquid additives in the bath The bottle washing is and other products in complete with indoor and spray tanks; the automatic outdoor spraying, which loading and unloading of occurs with high-pressure the bottles is perfectly syncleaner distributed with chronized with the moverotating nozzles self-clean- ment of the main chain; ing and self-centering. To the economizer valve for complete rinsing, however, the water network and the ensure the phase abateautomatic control of the ment alkalinity followed by presence of water on the spraying with external and last rinsing station. internal water network. Other amenities are im-

BOTTLING

portant, as: automatic resetting of the chutes for loading and unloading bottles from the control panel; grouped grease; electronic variable speed with remote control (inverter); setting and control of all the machine by “touch-screen�; selfcentering and self-cleaning rotating spray at high pressure; external spraying easily removable for cleaning and maintenance; valves for emptying baths and spraying tanks; control panel made in stainless steel; IP55 electrical plant; gauges and thermometers in visual range of the operator. At the bottles unloading are arranged safety guards and dust protec-

65

AKOMAG DT 1-16.indd 3

23/02/16 14:00


nk

TECHNOLOGY

TECHNOLOGY TECHNOLOGY

TECHNOLOGY

TECHNOLOGY

tion. The electronic safety on every gearbox allows at the machine to stop in case of overload. The heat exchanger and pumps are always made in stainless steel. Very high productivity and automation in the wash meet in the HP model in the same series. Despite the sophistication, just an operator to remotely manage the entire wash cycle, verifying operation via control systems. The tubes of external washing are constructed so as to reduce maintenance to a minimum. But in case it will be necessary, the dismantling and cleaning are very simple. The regulation of the temperature in the tanks is automated through

a modulating proportional pneumatic system, which offers a guarantee of accuracy and safety of operation. The main motor, oversized, ensures a long lasting efficiency by minimizing the mechanical wear. The electronic variable frequency allows to manage the main engines installed in HYDRA HP series via remote control. The automatic press for the collection of labels evacuated from the detergent bath is full of a recovery system of the detergent solution that accumulates in the pressing phase.

BOTTLING

chines and the high quality standard achieved by all its production, advanced technology and timely aftersales service, has allowed at this company to come in several primary and manufacturing with the certainty of having created a safe machinery and Quality for Various needs. This undertaking was given by all its facilities, from design to engineering, from the search for the most innovative materials to the constant testing of the products in the works.

With this AKOMAG mission, every day thought AKOMAG has dedicated to be better and invest in several years to the creation quality, with the knowledge of bottle washing mato do a good job.

66

AKOMAG DT 1-16.indd 4

23/02/16 14:00


Untitled-1PER 1 FARE COROCNI.indd 3 ****FILE

19/02/2019 08:30:45 22/02/19 10:45


nk

TECHNOLOGY

TECHNOLOGY TECHNOLOGY

TECHNOLOGY

TECHNOLOGY

BOTTLING

BBM - THE CHOICE OF WATER AND BEVERAGE COMPANIES OPERATING WORLDWIDE

S

anpellegrino represents without any doubt one of the most renowned brands in the world when it comes to water and beverage. The unmistakable bottles with the star can be found not only in Milan, Rome or Naples, but also on the tables of Los Angeles, London, Berlin and Tokyo, just

to name some of the most famous cities of the world in which they are sold. The brand native of Val Brembana, which is today owned by NestlĂŠ Waters, is perceived everywhere as a synonym of Italian excellence and, to satisfy the high standards expected by consumers, it requires from its carefully chosen suppliers of materials and services that

the same standards are at least matched. As BBM Service Srl, we are very proud to be among the preferred vendors of Sanpellegrino SpA for what concerns the activities that represent the core of our business: we specialise in the offer of designing, assistance, installation and start-up services for bottling and packaging lines and

68

BBM PACKAGING DT 2-19.indd 1

30/05/19 14:34


nk

TECHNOLOGY

TECHNOLOGY TECHNOLOGY

TECHNOLOGY

TECHNOLOGY

machines, next to the legrino Terme, but that purchase and sale of lines has never been a reason and machines themselves. for us to relax or to think we have some kind of We have been able to advantage due to being achieve this result, we close to them. can exhibit for some time now, thanks to the proIn fact, we are well-aware fessionalism and quality to be in an hyper-comshown in all the collabo- petitive market, in which ration works we carried high-quality and cheaper out over the years. As it is competitors can arrive stressed by the CEO of from every country in the BBM, Giuseppe Boffelli: world, in which the trust “BBM Service headquar- of customers is earned ters are few steps away after years of good work from the Ruspino proand can be lost in a matduction site in San Pelter of seconds.

BOTTLING

PROVEN EXPERIENCE AND TIMELY SERVICE FOR YOUR BOTTLING AND PACKAGING PLANT. This is why we put all our passion and effort on every service and job, every day, for each of our customers and even more for those who have entrusted us over the years and with whom we have established a relationship of mutual satisfaction.” Today we work with Sanpellegrino-Nestlé Waters as suppliers of services

69

BBM PACKAGING DT 2-19.indd 2

30/05/19 14:34


nk

TECHNOLOGY

TECHNOLOGY TECHNOLOGY

TECHNOLOGY

TECHNOLOGY

such as maintenance and assistance for installations and disassembling of lines and machines, but also for spare parts and the engineering of production line, and also the modifications on machines like blow-moulders, labellers, conveyors, fillers, shrinkwrapping machines and, generally, any kind you can find in a bottling and packaging line. The last work done by BBM Service Srl for

Sanpellegrino-NestlĂŠ Waters, at the beginning of 2019, included several operations, as we carried out three different services. The first one consisted in the disassembling and removal of a labeller, which needed to be replaced on a PET line. These operations, which may seem easy to do, were entrusted to BBM for our proven experience and the guarantee of a quick solution. As

BOTTLING

a matter of fact, BBM Service Srl has always characterised itself with its customers for a quick carrying out of our services, always keeping in mind safety practices for its personnel and the customer’s. With our equipment (another strength of BBM is the offer of a complete package to leave the client with no problem to think of) we have removed the conveyors which were surrounding the ma-

70

BBM PACKAGING DT 2-19.indd 3

30/05/19 14:34


nk

TECHNOLOGY

TECHNOLOGY TECHNOLOGY

TECHNOLOGY

TECHNOLOGY

chine and then moved the labeller successfully, considering also the very tight schedule. For what concerns the second activity, on this occasion, it represented the greater challenge Sanpellegrino SpA gave to BBM. The request was to increase the efficiency in the selection process of returned empty bottles to discard (with the consequence of a larger number of bottles that cannot be reused) while keeping the same productivity, through a major integration with new bottles. The difficulty of the new-used “hybridization” project was given by the necessity, for the new bottles coming from a depalletizer, to go down from 3700 mm to 1100 mm in a very narrow space, in order to be injected in the line of used bottles, coming from a depalletizer and a sanitization process. This change of height involved many risks, mainly related to the inclination of conveyors and bottles. But BBM was able to implement a conveying system for

the new bottles to reach the used bottle line with only two turns. Furthermore, BBM was the only company that accepted the challenge and met the deadlines. The combination of the two lines gives also the opportunity of obviate to malfunctions that may occur on one of them. The last problem to be faced in the series of interventions was in the aperitif bottling line for which Sanpellegrino had planned the replacement of the labeller. BBM carried out the disassembling and removal and it was the only one that offered to do it without disassembling completely the machine, as it would have taken longer and Sanpellegrino needed to remove and replace the machines quickly to get back to the maximum productivity. A timely and precise service was the request. This operation was more complicated compared to usual ones because of the position of the labeller. To remove it from the line we had to study carefully the spaces we could

BOTTLING

use to move the labeller and, always taking into consideration safety measures, we have decided to lift the machine with our equipment. The activity required extra-care as the labeller was moved over other pieces of machinery and it was carried out successfully with the maximum satisfaction by the customer, also for meeting the deadline. Moreover, BBM bought the two labellers disassembled from the line, in order to be refurbished and put back on the market with our guarantee. The acquisition of used machines that can be recovered is a plus service by BBM which separates us from the competitors, who often perform only maintenance and disassembling operations, leaving the customer with the problem of taking care of the removed machine. “Our latest operations with Sanpellegrino represent surely a good portion of our activities and what BBM Service can do. In our daily work we go from the simple, so to speak, machine disassembling to machine mov-

71

BBM PACKAGING DT 2-19.indd 4

30/05/19 14:34


nk

TECHNOLOGY

TECHNOLOGY TECHNOLOGY

TECHNOLOGY

TECHNOLOGY

ing also in environments with very little space and for which the personnel needs to be highly trained, for example to work at heights, from the engineering to implement a new machine to the engineering to combine two lines, permitting also a sort of bypass in case of problems. Not to forget the purchase of second-hand machines to be refurbished and upgraded to give them a second life and to get their performances closer to the new generation machine ones. Above all, we are very happy for the work done and the continuous cooperation with Sanpellegrino SpA which is a recognition of the quality of our activities, next to being a great advertisement for our services and all BBM staff.”, adds Giuseppe Boffelli. The message we want to pass on our customers is that BBM is a supplier of machines and services which can follow the customer’s project from the scratch to the test and start-up, or we can intervene on already installed

machines and lines to maximize their functioning and consequently the investment, or carrying out ordinary and extraordinary maintenance on blow-moulders, shrinkwrappers, fillers etc. on a bottling and packaging line. But BBM Service is also a partner able to offer a wide range of spare parts thanks to wellstructured and dedicated aftermarket warehouse. When we start a new project with a customer, our goal is to establish

BOTTLING

a steady relationship through satisfaction. And the only way to be sure that happens is by offering quality, professionalism and experience, this is the philosophy which leads BBM Service – turnkey solutions for bottling and packaging. www.bbmpackaging.com

72

BBM PACKAGING DT 2-19.indd 5

30/05/19 14:34


nk

TECHNOLOGY

TECHNOLOGY TECHNOLOGY

TECHNOLOGY

A

TECHNOLOGY

BOTTLING

YOUR BRAND TOMORROW IS OUR BUSINESS TODAY

fter 25 years on the market, with constant growth and improvement, Herti is a trusted partner for brand protection. The driving force of the Company is the development of innovative ideas corresponding to the company slogan “Your brand tomorrow is our business today�. Founded in 1993 as a start-up company specialized in metal packaging and producing only two kinds of aluminum caps, Herti is now a public company with subsidiaries in the UK, France, Germany,

United States and Romania. Herti is a leading European manufacturer of aluminum ROPP caps, plastic and composite closures for all kinds of bottles used in different branches of the food-processing industry. The company produces almost any possible dimension of aluminum closures and suggests packaging solutions to many clients producing wine, spirits, non alcoholic beverages, mineral water and olive oil. Herti offers closures with a diameter varying from 17 to 43

mm and height from 12 to 60 mm. They are used for sealing bottles with various capacities starting from 50 ml to a gallon (4.54 l). Traditionally the aluminum closures were used for bottling spirits, but over the last few decades waters, edible oil and lately wine have adopted the aluminum closures en masse. Closures with EPE liner, typical for the alcohol drinks, have numerous possibilities for decoration and contribute to the overall perception of the brand. For brand

73

HERTI - DT 2-19.indd 1

18/06/19 10:52


nk

TECHNOLOGY

TECHNOLOGY TECHNOLOGY

TECHNOLOGY

TECHNOLOGY

safety and to avoid the risk of counterfeits Herti offers composite closures and aluminum closures with non-refillable pourers that prevent the bottles from being refilled. All types of aluminum closures that Herti produces with SARANEX or TIN liners, can be used for wine bottling. “VINSTAR” is the trade mark under which Herti sales its wine designed aluminum closures, among which is “VINSTAR SMART” – an innovative product, first of its kind on the market with PVC-free granulate gasket VinTellox, suitable for still and fizz wines(such as frizzante, perlwein, and cider) is compatible with existing equipment for capping wine bottles and keeps the internal pressure of up to 0.8 MPa-the most suitable liner for a wide range of fizz wines. Herti provides the two most preferred sizes PP30x60 mm BVS and PP 28x44 mm. Recently, more and more popular for bottling wines become other sizes of aluminum screw caps that Herti can offer: PP25x33 mm, PP22x30 mm, PP25x43 mm, 30x24 mm.

For the market area of bottled mineral water and carbonated drinks and juices, Herti provides different solutions – aluminum and plastic closures. During the last years the company realized a green industry project for improving the energy efficiency in the production process and invested in equipment for an innovative closure called DORADO. The aluminum closure with safety plastic

BOTTLING

ring is designed for capping high and middle class quality still and sparkling mineral waters in glass bottles. The compound used is PVDC free. The plastic ring provides tamper evidence, while at the same time protecting consumers from injuries. The DORADO cap attracts great interest from beverage producers who turn to the option of using glass bottles. Herti produces olive

74

HERTI - DT 2-19.indd 2

18/06/19 10:52


nk

TECHNOLOGY

TECHNOLOGY TECHNOLOGY

TECHNOLOGY

TECHNOLOGY

oil caps in several sizes: PP31.5x24 mm, PP31.5x44 mm and PP31.5x60 mm with different pourers. The closures could be used also for capping vinegar, sauces or liquid spices. The numerous possibilities for offset and foil printing and glossy, matt or semi matt finish, contribute to the premium look of the bottle.

invested in a waste water treatment plant. The equipment started operation in June 2018. Herti participated in the project “Young Energy Europe” – a part of the European initiative for climate protection EUKI. Four young employees of Herti were trained for effective use of resources, energy efficiency and mobility and worked on a project related to the Herti is an environmentally energy efficiency potenconscious company and is tials in the production line dedicated to the effective and the optimization of use of natural resources. the compressed air sysFollowing this policy the tem. The Team of Herti company executed a proj- won the Special prize for ect for improving the Greatest commitment to health and working condi- the project, which will be tions in the factory and executed in 2019.

BOTTLING

Being a shareholder and a partner in Ecopack, Herti follows all principles for protecting and recovering the nature. Ecopack is a not-for-profit organization and a member of the European organization for recovery of packaging waste PRO EUROPE. Herti works closely with Ecopack and meets its goals for environmental impact and carbon footprint. Each year Herti receives a certificate from Ecopack for recycling materials, saving natural resources and CO2 emissions. The perfect packaging solution is just a click away at www.herti.bg

75

HERTI - DT 2-19.indd 3

18/06/19 10:52


nk

TECHNOLOGY

TECHNOLOGY TECHNOLOGY

TECHNOLOGY

BOTTLING

TECHNOLOGY

CHILLED NFC JUICES: THE BERTUZZI APPROACH

T

he market of fruit juice is developing quite rapidly and the share of NFC juices is considerably increasing because of their high quality. In Europe and the US (but also in whole world) 100% juice (not from concentrate) category is showing a strong growth potential.

The majority of the Of particular imporchilled juice found tance, in this sector, in the shops shelfs are the chilled juice, is based on orange fruit juices that are but other varieties prepared directly from like pineapple, grapethe fresh fruit and fruit, carrots as well as then are just chilled blends (orange-carrot, and filled or slightly orange-pineapple, pasteurized and chilled carrot-lemon-pineapin order to retain all ple etc.) are becoming organolectic character- more and more popuistics. lar.

The main hints for the design of a plant processing fresh fruit into chilled juices are: • Optimization of flow of fruit/juice • Optimization of characteristics of process equipment • Optimization of processing cycles in order:

76

BERTUZZI DT 1-17.indd 1

31/01/17 16:23


BERTUZZI_A4_OK_Layout 1 02/07/18 01:33 Pagina 1

Specialist in fruit processing equipment

Machines and complete plants for fruit processing

Multifruit NFC and chilled juice processing line with the CitroEvolution3 and the Pinetronic 1SS for the extraction of high quality orange and pineapple juice

www.bertuzzi.it ****FILE PER FARE COROCNI.indd 3

29/10/18 12:46


nk

TECHNOLOGY

TECHNOLOGY TECHNOLOGY

TECHNOLOGY

TECHNOLOGY

1. Decrease processing times 2. Minimize oxidation of the juice 3. Keep high organolectic characteristics

the essential oil content in the juice and assure a good control of the pulp.

BOTTLING

These are some examples but few. Extractors for juice/ puree can be provided for apples, carrots, pears, passion fruit, banana, beets, mango, spinach, asparagus, berries, hawthorns guava.

- Deshellers and dedicated presses for pomegranate to pro• Optimize CIP system duce cloudy or clear to control the microjuice which imporbiology of the juice. tance is considerably increasing for the The obtained juice is Some of the machines beneficial health char- immediately (blended used for the applicaacteristics. or not) slightly pastion are dedicated for teurized (65-70°C) and a certain type of fruit, - Dedicated pineapple chilled before filling. for istance: juicing in order to obtain high quality All these examples of - Dedicated citrus juice juice only from the equipment have been extractors (orange, edible part of the designed, built and lemons, grapefruit), fruit without contam- put in operation by on order to minimize ination with the peel. Bertuzzi Food Processing Srl, an Italian Company that operates in this field since 1936 and that supplies plants and machines to process fruit and vegetables to produce juice, concentrates, baby food, jam, ready-made drinks etc… www.bertuzzi.it

78

BERTUZZI DT 1-17.indd 2

31/01/17 16:23


EXHIBITIONS EXHIB FIERE - EXHIBITIONS FIERE - EXHIBITIONS

EXHIBITIONS

2019 SIGEP

19-23/01/2019 RIMINI Fair for the artisan production of ice-cream, pastry, confectionery and bakery.

PROSWEETS

27-30/01/2019 COLOGNE Fair for the sweets and snacks industry.

FRUIT LOGISTICA

06-08/02/2019 BERLIN International fair for fruit and vegetables.

ENOLIEXPO

21-23/02/2019 BARI International wine & spirits exhibition.

2019

AFRICA FOOD MANUFACTURING

07-09/04/2019 CAIRO International packaging trade fair.

VINITALY

07-10/04/2019 VERONA International wine & spirits exhibition.

2019 mcTER

09/05/2019 ROME Exhibition on Energy efficiency.

PULIRE

21-23/05/2019 VERONA Fair for professional cleaning.

POWTECH

SPS/IPC DRIVES/ITALIA

CIBUS CONNECT

FISPAL

9-11/4/2019 NUREMBERG The trade fair for powder processing. 10-11/04/2019 PARMA International food exhibition.

mcT ALIMENTARE

28-30/05/2018 PARMA Fair for manufacturers and suppliers in the industrial automation sector. 25-28/06/2019 SÃO PAULO Exhibition for product from packaging materials industry.

18/04/2019 MILAN Exhibition on technology for the food&beverage industry.

mcT COGENERAZIONE

IFFA

SNACKEX

26/02-01/03/2019 ZARAGOZA Fair of wine and oil, for innovation and internationalization.

TUTTOFOOD

IBIE

GASTROPAN

08-10/05/2019 RIMINI Fair of machinery and equipment for the fruit and vegetable processing.

INTERSICOP

23-26/02/2019 MADRID Bread baking, confectionery and related industries show.

ENOMAQ

28-30/03/2019 ARAD Fair for the artisan production of pastry, confectionery and bakery.

04-09/05/2019 FRANKFURT Fair for the meat processing industry. 06-09/05/2019 MILAN B2B show to food & beverage.

MACFRUT

27/06/2019 MILAN Exhibition for applications of cogeneration. 27-28/06/2019 BARCELLONA Fair of savoury snacks, nut trade. 8-11/09/2019 LAS VEGAS Fair for bread, patisserie machinery, icecream, chocolate and technologies.

FACHPACK

24-26/09/2019 NUREMBERG International packaging trade fair.

www.itfoodonline.com www.itfoodonline.com www.itfoodonline.com www.itfoodonline.com www.itfoodonline.com FIERTUTTE_ING_2019.indd 5

07/06/19 10:27


EXHIBITIONS EXHIB FIERE - EXHIBITIONS FIERE - EXHIBITIONS

EXHIBITIONS

2019

2020

2019-2020

ANUGA

05-09/10/2019 COLOGNE Exhibition of food&beverages.

RESTAURANTS, CAFÉS AND LOUNGES

07-08/10/2019 RODA AL BUSTAN (DUBAI) Restaurants, cafés and lounges’ event.

4P EAST MED 15-18/10/2019 BEIRUT International exhibition for Packaging, Processing, Printing and Paper.

HOST

18-22/10/2019 MILANO Technological exhibition for bakery and pasta and pizza production and for the hospitality world.

CIBUSTEC

22-25/10/2019 PARMA International exhibition for processing technologies, from packaging to logistics.

SAVE

23-24/10/2019 VERONA Exhibition on solutions and applications for automation, instrumentation, sensors.

BRAU BEVIALE

12-14/11/2019 NUREMBERG Fair of raw materials, technologies, logistics for production of beer and soft drinks.

SIMEI

19-22/11/2019 MILANO International exhibition for vine-growing, wine-producing and bottling industry.

MAROCCO FOODEXPO

06-08/12/2019 CASABLANCA International food, processing, packaging and machinery exhibition.

SIEMA MAROCCO EXPO

06-08/12/2019 CASABLANCA International food, processing, packaging and machinery exhibition.

SIGEP

18-22/01/2020 RIMINI Fair for the artisan production of ice-cream, pastry, confectionery and bakery.

PROSWEETS

02-05/02/2020 COLOGNE Fair for the sweets and snacks industry.

FRUIT LOGISTICA

05-07/02/2020 BERLIN International fair for fruit and vegetables.

INTERPACK

07-13/05/2020 DÜSSELDORF Technology fair for packaging, packing, bakery, pastry.

CIBUS

11-14/05/2020 PARMA International food exhibition.

SPS/IPC DRIVES/ITALIA

26-28/05/2020 PARMA Fair for manufacturers and suppliers in the industrial automation sector.

SIAL

18-22/10/2020 PARIS International exhibition on food products.

ALL4PACK

23-26/11/2020 PARIS Exhibition about packaging technology.

www.itfoodonline.com www.itfoodonline.com www.itfoodonline.com www.itfoodonline.com www.itfoodonline.com FIERTUTTE_ING_2019.indd 6

07/06/19 10:27


EXHIBITIONS EXHIB FIERE - EXHIBITIONS FIERE - EXHIBITIONS

EXHIBITIONS

MEDIO ORIENTE 2019 GULFOOD IRAN FOOD BEV TEC RUSSIAN-CHINA 17-21/02/2019 DUBAI Fair for food and hospitality.

DJAZAGRO

25-28/02/2019 ALGERS Fair for companies operating in the agrofood sector.

PROPAK VIETNAM

19-21/03/2019 SAIGON Technology fair for packaging, packing, bakery, pastry.

DUBAI DRINK TECHNOLOGY EXPO 26-29/03/2019 DUBAI Fair for the beverage industry.

GASTROPAN

28-30/03/2019 ARAD Fair for the bakery and confectionery industry.

PROPAK ASIA

12-15/06/2019 BANGKOK Technology fair for packaging, packing, bakery, pastry.

18-21/06/2019 TEHRAN Fair for food, beverage&packaging technology.

GULFOOD MANUFACTURING

29-31/10/2019 DUBAI Fair for processing and packaging technology and food&beverage plants.

HOSPITALITY QATAR 12-14/11/2019 DOHA Fair of Hospitality and HORECA

WOP DUBAI

DUBAI 12-14/11/2019 Fair dedicated to the region’s fresh produce industry

GULFHOST

06-08/04/2020 DUBAI GulfHost is the new home of hospitality for the Middle East, Africa and Asia.

UPAKOVKA - UPAK ITALIA

29/01-01/02/2019 MOSCA International packaging machinery exhibition.

BEVIALE MOSCOW

19-21/02/2019 MOSCOW International trade fair for the beverage industry.

MODERN BAKERY

12-15/03/2019 MOSCOW Fair for bakery equipment and food ingredients.

BAKERY CHINA

06-09/05/2019 SHANGHAI Fair for the bakery and confectionery industry.

INPRODMASH 10-12/09/2019 KIEV International packaging machinery exhibition.

AGROPRODMASH 07-11/10/2019 MOSCOW Fair of machinery and equipment for agroindustrial industry.

UPAKOVKA

28-31/01/2020 MOSCA International packaging machinery exhibition.

MODERN BAKERY

17-20/03/2020 MOSCOW Fair for bakery equipment and food ingredients.

BEVIALE MOSCOW

24-26/03/2020 MOSCOW International trade fair for the beverage industry.

www.itfoodonline.com www.itfoodonline.com www.itfoodonline.com www.itfoodonline.com www.itfoodonline.com FIERTUTTE_ING_2019.indd 7

07/06/19 10:27


nk

TECHNOLOGY

TECHNOLOGY TECHNOLOGY

TECHNOLOGY

TECHNOLOGY

WE’VE TALKED ABOUT... ADVANCED TECHNOLOGIES SPA 41/44 Via Carducci, 35 20090 Trezzano S/N - MI - Italy

FBF ITALIA SRL 9 Via Are, 2 43038 Sala Baganza - PR - Italy

AKOMAG SRL 62/66 Frazione Diolo, 15/D 43019 Soragna - PR - Italy

GEA MECHANICAL EQUIPMENT ITALIA SPA 4/7 Via A. M. da Erba Edoari, 29 43123 Parma - Italy

ALLEGRI CESARE SPA 13 Via Venezia, 6 20099 Sesto San Giovanni - MI - Italy ALTECH SRL 10/12 V.le A. De Gasperi, 72 20010 Bareggio - MI - Italy BBM PACKAGING SRL 67/72 Via Pregalleno, 24 24016 San Pellegrino Terme BG - Italy BERTUZZI FOOD PROCESSING SRL 76/78 Corso Sempione, 212Bis 21052 Busto Arsizio - VA - Italy

HERTI JSC I COV-73/75 38, Antim I Str. 9700 Shumen - Bulgary IGUS SRL 55 Via delle Rovedine, 4 23899 Robbiate - LC - Italy INDUSTRIE FRACCHIOLLA SPA 8 S.P. per Valenzano Km. 1,200 70010 Adelfia Canneto - BA - Italy MAKRO LABELLING SRL 17/20 Via S. Giovanna d’Arco, 9 46044 Goito - MN - Italy

BONDANI SRL 14/16 Via Romanina, 3 43015 Noce - PR - Italy

MESSE BERLIN II COV Postfach 91740 Messedamm 22 14055 Berlin - Germany

CONTRINEX ITALIA SRL 45/49 Viale Gandhi, 7 10051 Avigliana - TO - Italy

MINI MOTOR SRL 50/52 Via E. Fermi, 5 42011 Bagnolo in Piano - RE - Italy

DUBAI WORLD TRADE CENTRE - DWTC III COV P.o. Box 9292 Dubai - Uae

MODULA S.P.A 22/24 Via San Lorenzo, 41 42013 Salvaterra Di Casalgrande - RE Italy

FAIRTRADE MESSE GMBH & CO.KG 21 Kurfuersten-Anlage 36 D-69115 Heidelberg - Germany

NAVATTA GROUP FOOD PROCESSING SRL 25/27 Via Sandro Pertini, 7 43013 Pilastro di Langhirano - PR Italy

INDICE DT 2-19.indd 73

PE LABELLERS SPA 38 Via Europa, 25 46047 Porto Mantovano - MN Italy PILZ ITALIA SRL 53-54 Via Gran Sasso, 1 20823 Lentate Sul Seveso - MB Italy PND SRL 28/32 Via Brancaccio, 11 84018 Scafati - SA Italy REER SPA 56 Via Giulio Carcano, 32 10153 Torino Italy SAP ITALIA SRL 2-3 Via S. Allende, 1 20077 Melegnano - MI Italy TECNINOX DI A. NAMAZIANO SRL 39 Via Costa , 27 43035 Felino - PR Italy TMG IMPIANTI SPA 40 Via Regia, 5 35018 S. Martino Lupari - PD Italy WATER SYSTEMS SRL 57/61 C.so Piave, 4 12051 Alba - CN Italy ZAMBELLI SRL 33/37 Via Ferrara, 35/41 40018 San Pietro in Casale - BO Italy

19/06/19 12:15


29-31 Oct 2019 DUBAI WORLD TRADE CENTRE

Discover innovative solutions shaping global food & beverage production

R E GIST E R YO UR INT E R E ST gulfoodmanufacturing.com

Organised by

****FILE PER FARE COROCNI.indd 3

Powered by

Powerful co-location with

Strategic Partner

Official Airline Partner

Official Courier Handler

Official Publisher

10/06/19 10:17


****FILE PER FARE COROCNI.indd 3

22/01/19 11:15


Turn static files into dynamic content formats.

Create a flipbook
Issuu converts static files into: digital portfolios, online yearbooks, online catalogs, digital photo albums and more. Sign up and create your flipbook.