TECHNOLOGY
N. 2-2018
TECHNOLOGY Connecting Global Competence
Advance your business flow!
WORLDWIDE
September 13 –17, 2021 Munich
food & drink technology Africa September 4– 6, 2018 Johannesburg
CHINA BREW CHINA BEVERAGE October 23–26, 2018 Shanghai
drink technology India October 24–26, 2018 Mumbai
More relevant information business: EDITRICE ZEUSfor - Viayour C. Cantù, 16, 20831 - drinktec.com/worldwide SEREGNO (MB) Tel. +39 0362 244182 -0362 244186 - www.editricezeus.com cop DT 2-18.indd 1
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CONTENTS MFT SRL 4/6
M.F.T. INTRODUCES NEW AUTOMATIC FRUIT CUTTERS DRINK TECHNOLOGY
ZANOTTI SPA 41/43
EQUIPMENT FOR REFRIGERATION, STORAGE AND TRANSPORTATION OF FRESH AND FROZEN FOOD
editorial management and registered office: Via C. Cantù, 16 20831 SEREGNO (MB) - ITALY Tel. +39 0362 244182 +39 0362 244186 web site: www.editricezeus.com e-mail: redazione@editricezeus.com portal: www.itfoodonline.com e-mail: marketing@itfoodonline.com skypeTM: editricezeus
Machineries, plants and equipment for beverage industry year V - issue n. 2 - 2018
CONTRINEX ITALIA SRL 44/49
CONTRINEX FOOD-GRADE INDUCTIVE SENSORS WITHSTAND HIGH-PRESSURE WASHDOWN CLEANING
SMI SPA - SMI GROUP 79/83
SMI SPA: SMART BOTTLING AND PACKAGING SYSTEMS IN ORDER TO BE MORE COMPETITIVE
managing editor Enrico Maffizzoni direzione@editricezeus.com
editorial manager S.V. Maffizzoni redazione@editricezeus.com editorial production Sonia Bennati bennati@editricezeus.com
account dep. manager Elena Costanzo amministrazione@editricezeus.com project and layout design ZEUS Agency grafica@editricezeus.com creative dep. ZEUS Agency grafica@editricezeus.com translation C. Natalucci translator
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Ideas, solutions and plants for the food and beverage industry
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Mixing and Carbonating Units
Cip Cleaning Plants
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Pasteurization Plants
Continuous Sugar Dissolver
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Aseptic Tanks
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M.F.T. INTRODUCES NEW AUTOMATIC FRUIT CUTTERS
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Morrone Food Tech has recently developed two new models of AUTOMATIC FRUIT CUTTERS for VARIOUS TYPES OF FRUITS
hanks to the large experience gained over the years in FRESH-CUT FRUIT and DEHYDRATED FRUIT processing lines, M.F.T. has recently implemented their very popular AUTOMATIC FRUIT CUTTERS with new integrated functions making them suitable for slicing several types of fruit. The long experience of M.F.T. in the dehydrated fruit sector has resulted in the development of the AUTOMATIC RING SLICER mod. MW-R which has now new application to the fresh-cut and preserves fruit sectors. The automatic ring-slicer has now been implemented
for CUTTING into RINGS and eventually coring APPLES, PEARS, PEACHES, NECTARINES, PERSIMMONS, KIWIS, ORANGES, LEMONS and PINEAPPLES with the possibility of producing smooth ring slices (down to 2mmthickness) and crinkle-
cut apple slices. Particularly dedicated not only to the dehydrated fruit business but also to the freshcut business, the AUTOMATIC FRUIT WEDGER AND CHUNKER mod. MW is now available for coring and cutting not only APPLES but also
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food technologies to to
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MACHINES AND PROCESSING PLANTS FOR:
www.mftitalia.com
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PEARS, PEACHES and NECTARINES into SEGMENTS, CHUNKS and STICKS. The same machine may also be used for slicing PERSIMMONS, ORANGES, LEMONS and TOMATOES. The new applications make this versatile piece of equipment today even more suitable to freshcut fruit production in small and large business thanks to its modularity. Both the MW and the MW-R model are compact solution including the washing, feeding and cutting sections and can be AUTOMATICALLY OPERATED which increases the safety and profitability of your business. Visit: www.mftitalia.com
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The tank for every taste. Yours.
Automatic plant for the distribution of food oil and fats. Remote control, remote management and real time recording.
Our tanks and mixers are unique because they are designed and manufactured to your requirements. Dimensions, capacity, design: everything is conceived to enhance the product and your needs, so as to preserve the quality of drinks and food and optimize the production processes. For over 40 years, passion, internationality, research and durability have been the pillars upon which the company has built its successes. Some of our best customers:
Industrie Fracchiolla S.p.a. S.P. 133 per Valenzano km 1,200 - 70010 Adelfia (Ba) Italy T. + 39 080 4596944 F. +39 080 4596810 www.fracchiolla.it
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MICROTHERMICS INNOVATIONS: REDUCING TIME AND COSTS IN BEVERAGE DEVELOPMENT
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icroThermics offers the most advanced process capabilities in small scale UHT, HTST, and Aseptic processing and Aseptic Laboratory Filling. Driven by consumer’s ever evolving tastes, the beverage industry is in a constant state of flux. Companies must introduce new beverages, line extensions, and clean-label updates of existing products, virtually every day. To succeed in this environment, accurate R&D tools that speed development are critical. Through constant innovation, MicroThermics’ small-scale UHT, HTST, Aseptic processors (& services) enable companies to stay ahead of the market’s demands. They
provide convenient, accurate, and efficient equipment to process products at actual plant conditions. Through accurately processing new products at the R&D stage, products can move from the lab directly to the plant. Additionally, expenses due to unnecessary staffing, travel, and even repeated failed plant trials are
minimized and even eliminated. Additionally, these process capabilities create R&D efficiencies that reduce development time from months to days, resulting in products being brought to market in record time. Historical Highlights As part of their constant innovation, MicroThermics has always strived to intro-
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SMALL-SCALE HTST/UHT/ASEPTIC PROCESSORS AND ASEPTIC LABORATORY FILLERS* *high acid only
As the leader in the market, we have processors to fit your needs and budget. From our most advanced, flexible processors, to our more simple processors, all of our equipment features unequalled process accuracy, ease of use, and reliability.
INTRODUCING THE FIRST ASEPTIC LABORATORY FILLERS! • Continuous filling of bottles–sterile atmosphere in your lab! • Automated sterilization of fill chamber • Continuous sterilization of bottles and caps
Convenient, Accurate, Simple Operation Eliminate failed plant trials Unequaled Process and Product Flexibility Make all your samples on one processor Process Multiple Batches/Day Minimize time to develop new products Unparalleled Sanitary Designs Easier FSMA compliance
COME SEE WHAT’S NEW! • Filling technology-NEW Model 2 Aseptic Laboratory Filler! • Control Systems Advances-easier to use than ever! • New Process Flow Diagram Selection with set-up guidance! • Service reminders-keep your equipment in tip top shape! • F0 lethality calculations! • Custom and VEROS processors! • Faster and easier CIP cleaning, and more!
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VISIT US AT BOOTH A047
WE WILL BE AT ANUGA FOOD TEC MARCH 20-23 COLOGNE, GERMANY
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services, enables them to provide innovative solutions to companies developing new finished products, or supplying ingredients and services to finished beverage manufactures.
duce new equipment and technologies. In the early 90’s, they pioneered the use of the equivalent point method and empirical methods to evaluate and simulate production processes. Shortly thereafter, their uniquely designed jumper panel made their equipment the most flexible on the market. Later, they led the market with their Direct/ Indirect processor and were subsequently the recipients of The IFT Industrial Achievement Award. Most recently, they introduced patented small-scale Asepti-
Based in Raleigh, NC, MicroThermics has distributors in Europe, Central and South America, Japan, China, and Southeast Asia. wave Microwave Heat- Additionally, they have ing and the world’s first a service and sales staff actual Aseptic Labora- based in India to suptory Filler. port their clients in Asia and Africa. Expertise For more than 28 years, Equipment and Tech MicroThermics has MicroThermics has a specialized in smallprocessor to fit virtualscale continuous ther- ly any need and budget. mal processing. Their They offer multiple sedeep knowledge of ries of equipment and the complexity of pro- multiple models within cesses and products each series. enables them to fully All of their equipunderstand their climent is controlled with ents’ needs. touchscreen controls and PLC’s. These conThe expertise of Mitrol systems provide a croThermics’ staff, powerful, yet simple their network of tech- interface that has the nical distributors, and ability to record prothe variety of their cess conditions as a
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process record or for later analysis. Many models also have a “Set-Up Guide� making preparations for each style process quick and easy. If needed, their control systems can also be customized with sequential or other automation Electric Equipment MicroThermics has 4 different electrically heated series of equipment. These require no steam and can be used at HTST and
UHT conditions. Depending on the model, products ranging from juice to milk, to puddings (and virtually everything in between) can be processed. E Development Series With a nominal flow rate of 1 LPM, these processors are just 1.8 M long and have 5 internal hold tubes. They also have a sink and benchtop to help work in a laboratory environment.
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Electra Series Also running at 1 LPM, these processors have 2 internal hold tubes but take up only 1 meter of floor space. Bantam Series With a nominal flow rate of .5 LPM, these processors provide much of the flexibility of their higher flow rate cousins. E-VEROS Series These powerful processors run at .5 LPM, with 2 hold tubes but at a lower price.
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Steam Equipment MicroThermics also offers equivalent steam heated equipment in their S-Development, Flex, and S-VEROS processors.
Microwave Series MicroThermics utilizes patented Aseptiwave microwave heaters. These heaters provide rapid controlled heating with no heated surfaces and no added Steam Injection Series sheer. As the most flexible This style heating has equipment available, resulted in aseptic these processors add products with qualsteam injection heating ity that exceeds that and vacuum cooling to of “premium or fresh the extensive capabili- products” while also ties of the S-Develop- having the highest ment Series equipment. nutrient retention of any continuous thermal Custom Series process. Completely custom processors and soluAseptic* Laboratory tions can be designed Filler from the ground up in MicroThermics new their “Custom Series”. filler sterilizes and fills This is often done to bottles on a continuous meet special requirebasis. ments such as cGMPs It provides the ability or to address particular to show new products internal or product re- in actual consumer quirements. Addition- style packages and is ally, through this Series, designed to provide MicroThermics offers a 4 log reduction of pilot, and small-scale bacteria in the filler, production equipment and a 5 log reduction for products that can in the bottles and caps. only be made in small These capabilities can’t volumes. be found anywhere else.
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*High Acid Aseptic and low acid ESL only Options In addition to the different series of equipment, MicroThermics provides a range of options to most closely simulate actual production conditions. The most popular of them are custom hold tubes, multiple heating and cooling steps, in-line homogenizers, Ultra Clean-Fill Hoods. Contact their experts to learn more about their equipment and options. With nearly 30 years of experience, MicroThermics has a flexible, dynamic approach to working with and finding solutions for their clients’ needs. In addition to offering their equipment, they offer design and consulting services. They also offer custom educational classes and participate in many seminars and short courses. microthermics.com
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AdverTime-MI
June 2018 Edition
• Unique Patented Design • Non-Absorbent Liner • High Hygienic • Maximum Flexibility • “Platinum Cured” Silicone Cover • Chemical and High Temperature Resistant • Manufactured Under EN 16643.
Allegri Cesare S.p.A. Via Venezia, 6 • 20099 Sesto S. Giovanni (MI) - Italy Tel. +39 02.24.40.203/8 • Fax +39 02.24.05.781 info.comm@allegricesare.com www.allegricesare.com Download from Our Site the New PTFE Flexible Hoses Catalog!
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AUTOMATIC LABELLING MACHINE FOR BEER BOTTLES
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elf-adhesive labelling lends itself to the primary decoration of beer bottles, but also to the addition of supplementary information to already-labelled bottles exported to countries which require this. A system based on an ALline C in-line labeller, for example (figure 1), is designed for the application of the body label (with lot and expiry date printing) and neck label to around 3,000 bottles/hour.
order to guarantee maxiIn another solution (figmum application precision. ure 2) created for a major Northern European comFollowing this, a rolling pany, the machine apdevice which is also fitted plies labels to beer bottles with brushes completes which require the addiThe system is fitted with the application by adapting tion of further informatwo ALstep labelling the labels onto the body tion. The machine was heads. The labels are iniand the conical neck of positioned directly onto an tially applied overhanging, the bottle, with the end re- existing packaging line, fed first to the body then the sult that they are correctly by rotating tables. neck. A counter-belt syn- aligned with one another. The labelling system spaces chronised with the convey- A SATO thermal transfer and orients the bottles, as or keeps the bottles stabi- printer is installed in the well as applying the labels lised during this stage, in applicator head. in step with the existing 14
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ALTECH SRL Viale De Gasperi, 72 20010 Bareggio (MI) Tel. +390290363464 info@altech.it www.altech.it
McCormick Place - Chicago, Illinois 14 - 17 October 2018 North Upper Hall, Booth 6341
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figure 2
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self-adhesive labelling systems, which it distributes throughout the world via a network of subsidiaries and qualified distributors offering consultancy and technical after-sales support.. The company will exhibit a wide range of new solutions at: • PACK EXPO in Chicago (14 - 17 October) at North Upper Hall, Booth 6341
labels so as not to cover them, all at speeds of over 50 bottles per minute.
For further information: on the bottle and sends a signal to the ALritma label www.altech.it info@altech.it applicator head. The solid mechanism and optimised logic of the three-roller device have allowed us to obtain impressive performance, while maintaining excellent positioning precision and operational reliability.
The labeller is an ALline C linear system, equipped with a dual-belt product spacer and a three-roller product timing system. The sensor which identifies the position of the other labels is a high-speed scanner, which reads the ALTECH is a leader in the barcode already present design and manufacture of
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MODULAR AND COMPACT LABELLING SYSTEMS FOR FRONT AND BACK APPLICATION ONTO CYLINDRICAL PRODUCTS
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hanks to the countless labelling solutions already developed by LABELPACK, designed for the application of one or more labels onto cylindrical products, managing the in-line printing of variable data and barcodes, the company is able to face and solve many identification and customisation issues. One of the most requested solutions is the labelling system for front and back application onto cylindrical, oval and rectangular products, which also includes the possibility of applying a warranty label. All these applications are now possible thanks to the MODULAR and COMPACT systems. The highest technologi-
cal solution is realised with the MODULAR system, an “open frame� modular structure made in stainless steel featuring several automatic labelling systems for top and bottom application.
repositioning to previous position. The MODULAR automatic label-
The system consists of a centralised electronic control panel placed on a balcony structure with PLC and Touch Screen operator panel. Moreover, the speed functioning can be electronically synchronized and the fast regulations with numerical indicators facilitate the format change and the following 17
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ling systems have different conveying equipments according to the dimensions, weight and shape of the relevant container. The conveying systems are placed on the balcony structure making them easy to clean and avoiding spillage onto remote parts of the machine that can be difficult to reach and clean.
onto trays, cases, boxes, flow-packs and bags. The conveying systems are available in different models (flat belt, plastic chains, stainless steel chains) and can be customised in length and width according to the dimensions of the product and the requirements of the packaging production line.
All COMPACT labelling LABELX labelling units systems can be equipped operate with a maximum with one or more thermal label width of 140-250mm transfer printing units of and can integrate the units variable data, barcodes and designed by MARKEM, other relevant information. VIDEOJET, SAVEMA, To complete the labelling ALLEN, etc... for the in-line system other accessories and printing of variable data, options are available: senbarcodes and other relevant sors for transparent labels, information. product spacers and stabilisers, rotary tables for inline COMPACT labelling sysloading and accumulation. tems are the “entry level” series including 8 standard LABELX and LABELX JR models and several cusautomatic labelling systems tomised solutions. They are complete LABELPACK equipped with LABELX JR offer for the beverage seclabellers, which operate with tor. LABELX has proved a maximum label length to be the most appreciated of 350mm and maximum solution, able to face many label height of 140/250mm. labelling issues. COMPACT TS, COMPACT TB and COMPACT BS are LABELPACK has already the labelling systems for top produced thousands of and bottom applications LABELX machines. It is
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a high-performance and reliable labeller, which disposes of a big range of accessories that ease the installation onto any automatic packaging line and it is available in three different width: 140mm, 250mm and 350mm. Its high technology guarantees the best performance at high speed and with great application precision. The simple and functional Touch Screen operator panel allows managing all operations. LABELX is also available in a RM version with motorized re-winder, suitable for high speed application – it can reach an application speed of 80 m/min. This model is equipped with a 400mm diameter mechanical unwinder. LABELX JR complete the LABELPACK offer – it is an automatic labeller for medium and low speed application, which can be equipped with thermal transfer printing units of variable data and barcodes. LABELPACK offer a wide range of print & apply solu-
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tions ideal to be integrated onto end of packing line and palletization systems. With the PandA and PandA JR systems it is possible to
solve many application and printing issues onto bottle boxes of barcodes and variable data on a self-adhesive labels to be then automatically applied on the product to identify. PandA MASTER is the top-quality solution to apply & print the identification labels for pallet with Serial Shipping Container Codes (SSCC). Thanks to its integral protection PandA MASTER can work in any particular
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environmental conditions and can apply labels onto one or two sides of a pallet. PandA machines are guaranteed by integrating industrial thermal transfer print units made by major international companies, such as DATAMAX, ZEBRA, SATO, NOVEXX-AVERY, CAB, CARL VAENTIN and are controlled by the BarTender software, which is very easy to connect to any management system and control system of the production lines. www.labelpack.it
kifadesign.it
www.labelpack.it
Label your world, label your life.
A perfect choice for food industry. Labelling solutions for cans, jars, bottles, trays, boxes and bags. Print & Apply solutions for boxes and pallets.
MODULAR DS Via Monte Cervino 51/F | 20861 Brugherio (MB) | ITALY | Ph. +39 039 9156551 r.a. | Fax +39 039 9156569 | info@labelpack.it
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MAKRO LABELLING: TECHNOLOGY IN EVOLUTION ON THE SMALL AND LARGE SCALE
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odularity, flexibility and practicality are key concepts in a company whose strong point is technological innovation and development. This is what the market wants and this is what customers get from the Italian based Makro Labelling, international standard setter for industrial labellers in the beverages, food, detergent and pharmaceutical sectors. The thirty years’ experience of its founders, a team of 90 people, a dense and well-organised sales network consisting of the branch offices Makro UK for the United Kingdom and the new Makro North America in Saint-Philippe (Montreal) for Canada and the USA, together with agents and representatives in the
most important countries throughout the world, plus an impeccable assistance and spare parts service guarantee satisfaction of every labelling need and constant expansion on all the most important international markets. A range of labellers for production speeds of
1,500 to 50,000 b/h The range includes labellers able to process from 1,500 to 50,000 bottles per hour, applying up to five labels per bottle and available in wet glue, hot melt, selfadhesive and combined versions. For companies with limited production requirements, the MAK
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Technology for great numbers
MODULARITY, FLEXIBILITY, PRACTICALITY
Labelling in the beverages, food, detergent and pharmaceutical sectors has always been our passion and our primary activity. Innovative technologies, an international sales and after-sales network and configuration flexibility are our strong points. Satisfying all labelling needs from 1,500 to 50,000 b/h is our result, appreciated by companies of every size. The 700 installations present throughout the world is our greatest confirmation.
Makro Labelling srl • Via S. Giovanna d’Arco, 9 • 46044 Goito (MN) • Italy + Tel.: 39 0376 1872203 • Fax: + 39 0376 1872197 • info@makrolabelling.it • www.makrolabelling.it
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01, MAK 02 and MAK 1 labellers provide speeds of up to 12,000 b/h with mechanical or electronic rotation of the bottle plates. With special applications and able to cope with production speeds of up to 50,000 b/h, the MAK 2, 3, 4, 5, 6, 7 and 8 labellers, on the other hand, satisfy the needs of medium to large companies. The range includes a high speed self-adhesive labeller with reel winders and non-stop system enabling production to continue at maximum speed even during reel changes and a combined labeller to
apply the fiscal guarantee seal. For the high volume PET market, such as the water and soft drinks sector, Makro Labelling has developed the MAK Roll Feed series of rotary labellers. The 6,000 b/h to 40,000 b/h production speed and use of wrapround plastic labels on a reel with hot melt application guarantee maximum economic benefits in the production process. The modularity of the machine also allows the roll feed unit to be replaced with a hot melt unit for pre-cut, wet glue or self-
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adhesive labels. Again designed for the water and soft drinks market, but needing between 6,000 and 16,000 b/h, the new series of MAKLINE Roll Feed labellers features motorised axles and brushless motors to minimise costs while maintaining meticulous labelling quality. The new doublestation self-adhesive MAKLINE is, on the other hand, designed for the beverages, food, detergent and pharmaceutical sectors. It packages large and small
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containers and offers the same high quality labelling as a rotary machine. In common with the entire Makro range, the MAKLINE is fitted with the Vision Control system to verify the quality and correctness of the packaging and manage rejects. The Follower optical guide system (an exclusive patent) enables the bottles to be aligned for application of the labels in precise positions with respect to a reference on the bottle and reduces format change times and
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costs. It is available in carbon fibre and fitted with a line scan camera. Thanks to a special, patented paper delivery system, the new MAK AHS2 self-adhesive labelling module responds to the need for faster, more precise machines. It guarantees a linear speed of 100 metres a minute at a label pitch of 20 mm.
solutions able to offer efficiency, speed and a concrete response to specific labelling needs. The latest developments include the C Leap prototype, the M.A.I.A. (Makro Advanced In-line Analysis) optical guide system and the A.L.I.C.E. (Advanced Label Inspection and Control Environment) system.
The technical and R&D departments monitor the market closely to understand its demands and anticipate them with new
www.makrolabelling.it
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FRUIT AND VEGETABLE PROCESSING LINES
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he company Navatta, founded by Mr. Giuseppe Navatta in 1983, produces and installs fruit and vegetable processing lines and boasts references across the globe.
from 3 to 120 t/h of incoming fresh product.
kind of package or in aseptic; • diced, puree, juices (single strength or conMANUFACTURING RANGE centrated) from MediterNAVATTA GROUP man- ranean / tropical fruit, ufactures and commisall filled into any kind of sions Processing Lines, package or in aseptic; Systems, Equipment for • Fruit crushing lines Fruit, Tomato, Vegetables from IQF, frozen blocks Navatta Group is center of for: and frozen drums excellence for the produc- • peeled / diced / crushed • high yield PATENTED fruit puree cold extraction and installation of pro- tomatoes, tomato sauces and purees, tomato tion, fruit purees / juices cessing machines and turn paste, all filled into any equalized in aseptic. keys with capacity ranging 24
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in-Box / IBCs 1.000 – 1.500 liters; • Spiral pasteurizer and cooler • Formulated products productions (jam, ketchup, sauces, drinks) starting from components unloading to dosing, mixing, mechanical / thermal stabilizing, to filling into any kind of package or into aseptic mini-tanks; • Processing pilot plants; • Vegetable processing as receiving, rehydration, cooking, grilling and freezing Navatta Group’s headquarter and the two production units are located in Pilastro di Langhirano, Parma, with a total production area of 10,000 square meters. • Wide range of evaporators to produce tomato paste, Mediterranean and tropical fruit concentrates, multi-function evaporator: falling film and forced circulation • Evaporators for coffee and milk: evaporation before spray driers,
freeze dryers or other dryers • Evaporators for cogeneration industry (waste treatment) • Aseptic sterilizers • Aseptic fillers for spout bags/ spout-less bags from 3 to 20 liters, Bagin-Drum 220 liters, Bin-
www.navattagroup.com
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OUR VISION, OUR MISSION AND PHILOSOPHY OF EXCELLENCE
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Our philosophy is very simple: “give the best to people who expect the best. (D.Z.)”
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ollowing its philosophy PIGO srl set a goal and became an initiating force in technological and consequently economical progress in food processing industry, a world-class leader in the design and manufacturing of high technology freezing, freeze drying and drying equipment, as well as fruit and vegetable processing machinery. PIGO srl can proudly say
that its machines achieve excellence, both from operating characteristics and energy efficiency point of view. Furthermore, they are user friendly, feature that together with the above gives many privileges to the Users. The key advantages of PIGO Technologies that allow to the user a money saving process are: FASTER PROCESS WITH LESS ENERGY – Our proprietary method
reduces process time up to 15-20% while consuming less energy LOW TEMPERATURE OPERATION – Uniquely designed features allow the low temperature operation cycles which are crucially important for preserving the natural integrity of the product FOOD SAFETY FRIENDLY – great care and determination was put into designing a system
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that makes accessing and cleaning every component very easy, ensuring that bacteria or residue will not get entrapped on any equipment or food surfaces. PIGO designs only machinery with fully accessible and cleanable machine interior.
nology with adaptable air flow), EASY Freeze SPYRO - spiral freezers/ proofers/coolers, EFD – family of Freeze Dryers/ Lyophilizers (introducing innovative design and establishing a new level of final product quality), Adiabatic Multistage Belt Dryers PG 135 (with OPERATOR FRIEND- separate temperature and LY – all steps in the pro- humidity zones control), cess are designed to facil- PG 103 / PG 104 Pitting itate the simple. Fast and Machines and complete efficient operations and fruit and vegetables promaintenance. cessing lines. Following the above guide lines PIGO srl manufactures EASY Freeze - IQF Fluidized bed freezers (Redefining IQF Tech-
EASY Freeze family is a perfect solution for IQF freezing of great variety of fruits, vegetables, sea, meat and cheese prod-
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ucts while EASY Freeze SPYRO freezers are most suitable for the freezing of doughy products, meat, fish, pizza and much more. PIGO srl Freezers are built in modular sizes with all components entirely realized of stainless steel, with fully controlled fluidization method that keeps the product constantly suspended above the belt in a cushion of air, providing the perfect IQF product even when dealing with delicate products like cooked rice, raspberries, etc. EFD Freeze Dryer allows to save delicate aromas while drying the frozen product under vacuum
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producing a premium quality product. Freeze Drying technology allows to have the sensorial properties of the finished product perfectly superimposable to those of the fresh product. Adiabatic Multistage Belt Dryer PG 135, with adjustable individual zone drying allows to dry the product with very low temperatures with up to 2-3 times shorter drying time, preserving the product color and quality. As all PIGO srl machinery the entire machine is realized of stainless steel and materials ideal and approved for use in food industry. Besides the above mentioned machines PIGO srl also manufactures the PG 103 and PG 104 pitting machines. The PG 103 us the high-capacity automatic machine that has at least 50-100% higher capacity than any other pitting machine on the market, achieving this capacity with the optimal tact of
60 cycles per min. PIGO srl systems are designed to create a “High Tech� solutions that contain dozens of innovations allowing small and large improvements.
PIGO machines in operation are available also on: www.youtube.com, look for PIGOsrl or follow them on social media for news.
To get a better idea of what PIGO srl does please visit the website www.pigo.it or just send an e-mail to info@pigo.it. Some short video clips of
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WEIGHTPACK: CONSTANT INNOVATION, DAY AFTER DAY
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n a globalized market, in constant, unexpected change, few businesses can truly boast a history based on the principle of constant innovation, day after day. Weightpack’s roots lie in the example of its founder, Carlo Corniani who, in 1979, had the vision to revolutionize the coeval filling technique: rather than focusing on achieving a certain linear volume, he instead based it on the net weight of the product placed in the container, net of the tare. He was thus able to guarantee consistent product quantity, free from variations in density and temperature, while bypassing the dimensional tolerances of the containers. The “Net Weight” concept was not, in fact, the first patent filed by Corniani, but it signified a historical change in the history of filling machines – the dawn of a new era. In this context the
Weightpack philosophy began to form, investing every year considerable resources in research and development in order to increase the quantity and quality of proprietary patents. Modular Systems, Direct Drive Plugs, 24-bit weighing electronics and self-adaptive power management represent the top of the innovation process reached by the company in the last year alone – all technologies that are about to enter the market.
The input modules can be assigned to the type of treatment (blower, rinser, peroxide and steam, PAA and sterile water) or act as a connection with the stretch-blow molder. The whole system can, in turn, be coupled to a locking machine or, for the NH versions, to an output module for elimination of the output format change. The stainless steel draining modules have the same geometry and components, regardless of whether the machine MODULAR SYSTEMS is NH or BH or indeThe heart of the system pendently of the type of consists of the fillingindustry targeted by the capping monoblock, machine itself. The moduwhich can be coupled to larity principle, on which input and output modules. the design is based, makes 32
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it possible to produce independent and extremely reliable systems. Weightpack is able to produce the same monoblocks, regardless of how they are used, guaranteeing a significant upgrade in the level of industrialization and reliability, together with a considerable reduction in delivery times. In addition, Weightpack is able to design and manufacture separable aseptic machines in individual watertight modules. DIRECT DRIVE ROTARY TRANSFER DRIVE Thanks to Direct Drive technology, Weightpack is able to guarantee a precise and constant control of both the delivered torque and the vertical load, as well as perfect electronic control in vertical translation and rotation. Any screwing strategy, including the initial counterrotation for twist-off caps, can be easily implemented, satisfying the customer’s needs. There is also the possibility, in combination with vision systems, to orient the cap, in order to obtain the
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best possible result. The plug-in capping units are extremely compact, with very low inertia and suitable for any application, from corrosion proofing to aseptic. 24 BIT WEIGHING ELECTRONICS Next-generation electronics, characterized by the use of the EtherCat protocol, allow for the optimization and modularization of monoblock geometries and the interchangeability of free and plug-and-play tool components. SELF-ADAPTIVE PRODUCT FEED MANAGEMENT Tankless filling systems guarantee absolute and certified sterilization in the product loop and favor the minimization of production heads and tails.
the market’s current and future needs, with a view to simplification based on the concept of research and development. Just as Carlo Corniani had wanted.
In conclusion, Weightpack Weightpack: Innovation is a driving force in the filling sector for the scope First. of its innovations and for its intrinsic ability to read www.weightpack.com
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DEPALLETIZERS
CARTON FORMERS
CASE PACKERS
CARTONS CLOSER
PALLETIZER
ROBOT
WE ALWAYS FIND A SOLUTION
WE ARE PRESENT AT: Hall 7 - Stand C02 D01
visit us:
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TMG IMPIANTI, PACKING AND PALLETIZING SOLUTIONS
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stablished in the 1976, TMG has been successful on several global markets, thanks to a continuous research and a professional experience that allowed to gain a qualified technological know-how, to apply in the end of line systems all over the world. The direct contact with the customer is a chance of constant innovation of our packing machineries range, resulting progressively suitable for any needs and different applications. The products range comprises carton erector, carton packer, carton sealer, palettisers, depalettisers and robot. These machines are often combined together to supply complete turnkey solutions of automated packing systems end-of-line. In the latest years, TMG has realized many palletizing and packaging systems of different products, especially in Beverage sector, in which it has satisfied many international customer’s needs.
Nowadays TMG produces around 200 palletisers per year and has installed almost 7000 palletising systems all over the world since 40 years. Production range: Palletisers - Carton erectors - Case Packers and unpackers - Tape and Glue sealers - Robots - Stretch wrappers - Conveyors and transports - Pallet handling systems. Market sectors: TMG Impianti is specialized in handling bottles and containers, both glass and plastic (like PVC and PET) for the food sector, beverage (wine, juices, beer etc.), chemical
and home and care industry (shampoo, detergents, washing powders) and special applications like mineral oil and edible oil. Another important industry where TMG Impianti is present is the “big bags and sacks”. The company is one of European leading company in the sacks - big bags palletisation with several applications around the world in this industry. www.tmgimpianti.com
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DRINKTEC WORLDWIDE “A GLOBAL NETWORK WITH AN EYE TO LOCAL MARKETS”
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Interview with Petra Westphal, Exhibition Group Director Messe München
018 comes under the banner of drinktec worldwide. The network comprises several events all around the world. food & drink technology Africa (fdt) will get things started in September in Johannesburg. A short time later, in October, CHINA BREW CHINA BEVERAGE (CBB) and drink technology India (dti) will be held almost simultaneously, in Shanghai and Mumbai respectively. As preparations are moving forward at full speed, Petra Westphal, Exhibition Group Director Messe München, speaks about the features of the network and what visitors can expect at the three fairs. Editrice Zeus: This is a busy year for you. fdt,
dti and CBB all take place in 2018. How do you organize so many foreign fairs in such a short time? Petra Westphal: That is a challenge, indeed. Three fairs in two months! But our teams in Munich, Mumbai, Johannesburg
and Shanghai are well positioned here. The drinktec worldwide team in Munich is in constant and close contact with our colleagues on site. Together we develop the strategy, the supporting program and the communication. Our subsidiaries are essential to the success of
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the events, because they are in close contact with local industry and are the country’s experts. It would not work without them! Editrice Zeus: The three trade fairs, together with the flagship drinktec in Munich, form drinktec worldwide. What does it stand for and how did drinktec worldwide start? Petra Westphal: drinktec worldwide stands for a global network, but always with an eye to local markets and it offers a meeting place for local industry. It combines drinktec, with drink technology India, CHINA BREW CHINA BEVERAGE and food & drink technology Africa. The events are international and provide a networking opportunity for the industry around the world. With drinktec we had already established a strong and world-renowned brand in Munich. Our goal was to bring the know-how of international exhibitors to additional markets. We started our foreign activities in 2007 with drink technology India in Mumbai.
try? Petra Westphal: The forecasts are quite positive for all three countries. In China, the beverage industry is developing very dynamically. In the Indian In 2014, we further exmarket, the soft drinks panded our portfolio in and alcoholic beverages the promising market of Southern Africa with food sectors are growing at extraordinary rates of & drink technology Africa. In doing so, we build increase in sales. With our up the expertise of drink- current three locations in India - in Mumbai, New tec in key markets, but we also offer tailor-made Delhi and Bengaluru - we platforms for the regions. are superbly positioned on the subcontinent. The economy of South Africa Editrice Zeus: China, India and Africa: three is, after some challenging years, developing well large and therefore again. I’m sure that it is an multi-layered counattractive market also for tries. How do you currently asses the market international companies. potential for the indus- Editrice Zeus: How do Since 2011, we have coorganized CHINA BREW CHINA BEVERAGE to further expand our market position in China.
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food industries and in the field of analysis. Synergies that will create added value for both, exhibitors and visitors.
you respond to the developments in the countries when you plan the fairs? Petra Westphal: All three markets bring exciting opportunities and challenges. What I find particularly remarkable is how fast the markets in the countries are developing. So, we are con-stantly refocusing ourselves to take account of local conditions. For example: In China, high quality products become more important – rather than mass products. At CBB, we are meeting this with, among other initiatives, our extensive supporting program. It explores themes that are affecting the sector and
Editrice Zeus: 2017 was a record year for drinktec in Munich. What do you think will you say in retrospect at the end of 2018? Petra Westphal: At the end of this year, we’ll be saying to drinktec worldwide: after the show is before the show. We will then be looking back on three successful events with happy visitors and visitor and we’ll already be getting ready for our first drink technology India at Bengaluru, which will take place there at the end of February. And preparations for food & drink technology Africa will also be well underway for its first edition as co-location with analytica Lab Africa and IFAT Africa.
give our participants a range of perspective for future trends. Another example is dti in India, where we are not simply rotating annually, but we are also changing venues between Mumbai, New Delhi and Bengaluru. In the future, we will be able to reach even more targeted relevant visitor groups in the metropolitan regions. And starting in 2019, our trade fair in South Africa www.drinktec.com will be co-located with analytica Lab Africa and IFAT Africa. Our new concept creates a joint platform where participants can explore trends and innovations in the environmental, beverage and 40
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King of Cold
King of Cold
The most complete range of refrigeration units for food industry and more Stationary Refrigeration
for small, medium and large cold rooms capacities. These equipment are used in restaurants, super and hypermarkets, grocery stores, distribution centers and fresh food processing plants.
Transport Refrigeration
a large range of mobile transport refrigeration products suitable from small to big volume capacity vans, for short, medium to long distance food transportation.
Industrial Refrigeration ice-cream and sausages, logistical centers, clean rooms, catering and other special applications like ice rinks and hockey rinks.
Zanotti Spa - Italy - T +39 0376 5551 - info@zanotti.comwww.zanotti.com Zanotti_AD_Ist_ENG.indd 1
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EQUIPMENT FOR REFRIGERATION, STORAGE AND TRANSPORTATION OF FRESH AND FROZEN FOOD
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or over 50 years, Zanotti Spa has been designing and manufacturing equipment for the refrigeration, storage and transportation of fresh and frozen food. Founded in 1962 as a family-run business with the conception of the new and revolutionary “uniblock” system, a complete cooling system that is autonomous and ready to be used for small needs, the management changes made in 2002 led the Zanotti company towards international grounds and turned it into a managing structure that was better prepared to face competitors worldwide. Over time, Zanotti has improved its series, which are now the most complete offers available on the market. Zanotti can meet the food cooling needs of the entire cold chain, thus, of the preservation of raw materials, of their processing, storage and distribution to supermarkets, specific shops or restaurants. The units designed for refrigerated transportation com-
plete the series and ensure foods are handled safely. The products developed by Zanotti cover the needs of small to medium-sized cooling necessities, as well as the needs of logistic and storage centers: monoblocks, multi-compressor stations, condensing units and cooling systems for food, but also for the aging of cold meats and cheeses, to refine wines or to dry grains in silos. The diesel unit completes the cooling chain with its split battery system or others, which were specifically designed for the short, medium to long distance transportation of food. The industrial division designs and implements equipment for ice tracks, like the new ones of Courmayeur and the Arena of Minsk, which is the
biggest one in Europe. Recently, the company acquired a new contract to make a track, with Olympic features, in the new ice stadium of Kazakistan. The works will soon begin. The installation will be implemented with the latest free-cooling technologies that use the cold from outdoors at certain times of the year. Recently, Zanotti was chosen by a major airline of the United Arab Emirates to make a system for their new catering center for a value of 21 millions of dollars; in the international airport to increase the production of 260,000 meals a day that will be distributed on board of the new Boing fleet. It’s one of the biggest and most modern structures of this kind world-
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wide and, therefore, it requires highly reliable systems, top notch final touches and strict hygienic conditions with regards to the equipment. As a result of this important contract, Zanotti recently won the tender for the supply of a similar installation; which should be implemented in the new airport of Muscat, in the Sultanates of Oman. Other successes ensure the reliability of the Zanotti installations, implemented worldwide, such as the one of the Kabardino-Balkaria Republic to design and provide an installation to preserve apples in a controlled atmosphere for long periods, up to 7 months. Here, Zanotti has crushed the German competitors by presenting projects with advanced technologies that use intermediate nontoxic fluids from a nutritional viewpoint. Nationally speaking, Zanotti has completed works with a leading Italian cheese manufacturer by implementing an aging system of the highest level thanks to the latest technologies; maximum energy savings with low operating costs, maximum reliability to reduce maintenance and to ensure the continuity of operations through centralized management and with a supervision system. Today,
Zanotti Spa is an International Group with production plants in Spain, England and it counts on a strong network of certified suppliers who provide expertise and assistance worldwide. The quality of the Zanotti products is the primary concern of the production unit. Actually, the products have been ISO 9001 certified in Italy, they have received the EC marking in Europe, the Gost in Russia and the UL in the US for several years now. These markings and certifications are based on the local standards of quality. The attention devoted to customers and the flexibility of the products are essential characteristics for Zanotti: investing in research and development to better meet customer demand by providing more convenient solutions in terms of energy savings and reliability of use is a priority. The know-how Zanotti acquired over 50 years also concerns the environmental aspects involved since the products are developed to provide low energy consumptions and reduced noise levels; as to meet the current technological trends that aim to contain greenhouse gas emissions. This is how the BESTCOPÂŽ technology was created. It is applied on the
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motorized condensing units that are manufactured by Zanotti to improve the efficiency and energy consumption levels of the cooling equipment. This basically can be translated into energy savings (from 15 to 20% depending on the different environmental conditions). The technological research is at the base of the investments Zanotti allocates every year to better meet the needs of the customers’ requirements by taking their work needs and the greenhouse gas emission standards into consideration. Innovation, energy savings, quality and competence are the key words that best describe the works implemented by Zanotti up to today and they also represent a promise for the future. Recently Zanotti is joining the Daikin Group. This special event symbolizes the 3rd phase of evolution of Zanotti and can now be truly considered to be one of the largest, if not THE largest refrigeration Company in the world today, with certainly the most diverse product range imaginable. Zanotti is still the head office for the refrigeration field, but is now stronger with a great partner like Daikin.
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CONTRINEX FOOD-GRADE INDUCTIVE SENSORS WITHSTAND HIGH-PRESSURE WASHDOWN CLEANING
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ood-grade washdown inductive sensors from Swiss manufacturer Contrinex are completely compatible with the strict hygiene standards of the dairy industry, helping maximize plant utilization during round-the-clock production of milkbased foodstuffs. Rated to IP68/IP69K, Contrinex stainlesssteel washdown sensors withstand both aggressive cleaning chemicals and high-pressure water jets, offering highly robust solutions for the harshest operating environments. Food-grade sensors are available with IOLink, a standardized serial connection protocol, providing digi-
tal communication in washdown areas at no additional cost. Cleanliness is everything in foodprocessing facilities, and nowhere more so than in the dairy industry. A single instance of contamination during production can necessitate the destruction of multiple batches of milk-based foodstuffs - or, if undetected, result in illness, disease or death among consumers of infected products. It’s no surprise that for dairy-plant operators, maintaining the strictest possible hygiene standards is an absolute must. Given the simultaneous need to maximize plant utilization, timeconsuming cleaning
methods are highly undesirable. To avoid lengthy unproductive intervals between batches, food-processing facilities commonly utilize clean-in-place (CIP) and high-pressure washdown systems. Production equipment for washdown areas must therefore withstand both aggressive
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SENSORI INDUTTIVI
WASHDOWN APPROVATI ECOLAB PER PROCESSI DI LAVAGGIO INTENSIVO
PRINCIPALI VANTAGGI Resistenti alla corrosione Sicuri per gli alimenti Grado di protezione IP68 / IP69K Con interfaccia IO-Link Tipi Full Inox estremamente robusti - custodia monoblocco interamente in acciaio inox - fattore 1 su acciaio e alluminio - approvati Ecolab Contrinex Italia s.r.l. Tel. +39 011 9367084 / 9342171 info@contrinexitalia.it www.contrinex.it
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cleaning chemicals and high-pressure water jets as a matter of course. This requirement extends to the sensors used throughout these areas. The Contrinex Washdown range of foodgrade inductive sensors addresses these needs perfectly. Devices from both the Series 600 Classics and Series 700 Full Inox families are certified to operate continuously and reliably in harsh conditions. Rated to IP68/IP69K, they are pressure-resistant up to 80 bar, corrosionresistant and ideal for use in food and beverage industries. Sensing the presence and detecting the position of equipment or materials at each stage requires sensors that are both accurate and responsive. Contrinex Washdown inductive sensors are up to the task in all respects. With a choice of onepiece M12-, M18- or M30-diameter AISI
316L /V4A stainless steel bodies and sensing faces (Full Inox family) or M12-diameter AISI 316L/V4A stainless-steel body and PPS (polyphenylene sulfide) FDA-approved sensing face (Classics family), these fully embeddable inductive sensors offer a highly robust solution for the harshest operating environment. Industrystandard PNP or NPN outputs with an integral M12 connector and IP69K-rated cable set ensure compatibility with existing factory systems.
Flow control during milk-product processing Most milk products, whether made from pasteurized or raw milk, undergo a number of common manufacturing operations during the early stages of production. Central to these are two aspects of process manufacture that require reliable, accurate flow-control systems: transportation and CIP. In each case, food-grade washdown inductive sensors ensure that the correct operating sequence is followed.
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Process engineers use dedicated stainless-steel pipework to transport liquid ingredients from one operation to the next. Typically, fluid flow is managed using control valves fitted with electrical, hydraulic or pneumatic actuators. Depending on process requirements, two-way or multi-port valves, often rotaryshaft types, deliver raw milk from holding tanks to each process station in sequence, maintaining specified flow rates and volumetric limits.
These sensors interface directly with a range of industrial process controllers and provide cost-effective confirmation of control-valve status around the clock.
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between assembled parts. Contrinex Full Inox Washdown sensors provide optimum resistance to mechanical shocks, while offering the option of extended sensing distances. Multiple M30-diameter devices, positioned at predetermined locations on each panel, sense the presence of a locating feature on each jumper pipe, confirming that the correct ports are interconnected before CIP cleaning is initiated. These units, with corrosion-resistant one-piece stainlesssteel housings and a 20mm sensing distance, protect against impact damage and also withstand accidental contact with aggressive CIP cleaning solutions.
Once processing of each batch is completed and all process vessels are drained, closed-loop CIP cleaning is initiated. In many instances, plant managers rely on flow-transfer panels to ensure separation of CIP and process flows; a flow-transfer panel utilizes a multi-port manifold that provides a physical break between flow streams in Classics Washdown sensors for position accordance with good manufacturing practices sensing (GMPs). Connection Sensing the position between ports is effectof a rotary-valve actuator is a routine task ed manually by means for Contrinex Classics of U-shaped jumper pipes with positional Washdown inductive Full Inox Washdown sensors. In this applica- feedback from inductive sensors mounted sensors for positional tion, the PPS sensing on the panel. control faces are not required The need for accurate to withstand extremes of temperature or pres- Full Inox Washdown position sensing doesn’t sure, and the 2mm sensors for presence end there. Downstream processing in softsensing distance of sensing cheese production is these M12-diameter Manual connection devices is ideally suited carries with it a greater equally dependent on highly reliable washto the application. risk of direct contact 47
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down inductive sensors Carefully controlled for effective control of tipping is essential to day-to-day operations. prevent damage to the curd. The vat rotates Curd-making is the slowly about a horifundamental process zontally oriented supin cheese production. port shaft. Washdown Typically, soft-cheese inductive sensors from curd is made in large the Full Inox family, stainless-steel vats, mounted immediately where milk is mixed adjacent to one side of with a curdling agent the vat, detect the posiand heated gently, retion of a cam on the sulting in the separation shaft, confirming the of curd from the whey. degree of angular rotaAutomated knives cut tion at pre-set intervals. the curd particles to the These M18-diameter correct size, following one-piece stainless-steel which the vat is tipped devices, with a 10mm to discharge firstly the sensing distance, match whey, followed by the the requirements percurd. fectly.
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Full Inox Washdown sensors for filling and packaging Later, during filling and packaging operations, high-volume soft-cheese production also relies heavily on position sensing. Sealed tubs of cheese are conveyed from filling stations in single lanes; pneumatic cylinders, mounted beside each conveyor, divert multiple tubs into packing areas in preparation for layering. In these situations, it is essential to control the position of the ram accurately; failure to synchronize cylinder extension with conveyor movement results in damage to products and, potentially, to equipment. Two M12-diameter washdown sensors from the Contrinex Full Inox family, embedded in the wall of each cylinder, sense the presence of the ram as it reaches the limits of its travel in each direction. These highly robust devices withstand pressures of up to 80
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bar (1160 psi) and operate reliably and accurately while exposed to the working pressures inside the cylinder. Sensors with IO-Link interface Plant-wide communication is another common requirement for manufacturers. In November 2014, Contrinex announced the availability of IO-Link for all sensors incorporating its patented ASIC technology. IO-Link, a standardized point-to-point serial connection protocol for sensors and actuators, is enabled on all PNP normally open devices at no additional cost, offering the advantages of digital communication in washdown areas without the need for special cabling. In dairy-food production, processes run continuously, with remote diagnostics eliminating almost every need for manual intervention. Interrogating an IO-Linkenabled device returns its manufacturer ID and product ID, allowing systems integrators to
determine remotely that the right sensor is in the correct location. Contrinex IO-Link washdown sensors additionally feature an on-demand self-test function that confirms error-free operation at all times.
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deadlines, peace-of-mind is a valuable benefit.
Contrinex sensors for food industry Contrinex Classics and Full Inox Washdown sensors provide a robust, cost-effective and hygienic solution for Systems designers also manufacturers of foods, have the capability to beverages and pharmamodify the output signal. ceuticals, whether on a Delaying the switching local or multi-national pulse accommodates basis. Contrinex proany travel time between vides technical and coma sensor and its cormercial support via an responding actuation extensive international point, while stretchdistribution network, ing the pulse ensures ensuring that every custhat slave devices with tomer has access to exlengthy response times pert product knowledge trigger reliably, even at and directly relevant high throughput rates. applications experience. Stainless-steel construcFinally, each sensor pro- tion and the no-cost vides an output-status option of the industrycheck derived from its standard IO-Link profactory calibration data. tocol ensures that bestIf the output signal in-class performance is from a sensor falls out- coupled with ultimate side a range that correliability in even the responds to a sensing most demanding circumdistance between 80% stances. and 100% of its nominal value, an alarm flag www.contrinex.com is triggered, highlighting the need for investigation. For process engineers with demanding 49
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MINI MOTOR PRESENTS WBS, THE FIRST WIRELESS SERVOMOTOR
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BS, DR and SS: here are the three Mini Motor news for 2018, officially presented at SPS Ipc Drives Italy and Ipack Ima. Three simple codes for three complex and innovative projects, which confirm the design and production philosophy of Mini Motor: servomotors and all-in-one gearmotors, with perfect integration of all components, optimized design, excellent performance and advanced connectivity. Three projects created to meet specific needs in the world of automation and motion control. An evolutionary leap towards an unprecedented approach to the world of automation: this is the vision behind WBS, an all-in-one product capable to increase flexibility and simplify the operation of automation systems. WBS is a series of wire-
less brushless servomotors with integrated drive, thanks to the built-in wireless interface and the presence of an inductive charging battery. Extreme freedom both in design and in operation, ease of maintenance, kilometers of cables saved and no need to organize the wiring in detail. For the Industry 4.0 scenarios, automation and motion control, the WBS products, available at the beginning of 2019, are the ideal components, together with those of the DBS
series, brushless servomotors with integrated drive, equipped with multiturn absolute encoder and extended connectivity with the support of the 6 most common fieldbuses: CanOpen, Modbus, Ethercat, Ethernet / IP, Profinet and Powerlink. For the highly demanding food & beverage and pharmaceutical sectors, Mini Motor proposes the SS series engines, which combine the reduced dimensions with the superior characteristics of stainless steel: with a
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VISIT US AT:
May 22 - 24 2018 Parma, Trade fair area
May 29 - June 1 2018 Fiera Milano
GREAT POWER IN A SMALL SIZE
www.minimotor.com
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completely smooth surface without any grooves, protection level IP69K, they are ideal for use in aggressive environments or when high standard hygienic standards are required. From this point of view, stainless steel has characteristics similar to glass and porcelain and ensures resistance to corrosion, surface compactness, absence of porosity, high bacterial removability in the cleaning cycles and low bacterial retentivity. The SS series products for food & beverage are made of Aisi 304 steel, but models in Aisi 316L steel known as marine steel for its exceptional corrosion resistance - are also available, a feature often required, for example, by the pharmaceutical sector. Equipped with integrated drive, connectivity and a new design able to reduce the overall dimensions and optimize space, the DR series motors represent the evolution of the classic single and three-phase motors. The perfect integration of drive, motor and gear reduces energy consumption and, thanks to the electronic speed control system, low load
consumption decreases significantly. The integrated drive allows you to fully manage speed and torque and let you set different speeds, which remain constant even when the load changes. Connectivity is guaranteed by a connection module that supports the six most common fieldbuses: CanOpen, Modbus, Ethercat, Ethernet / IP, Profinet and Powerlink. With the DR series motors, you can use a daisy chain connection, with 50% of cables reduction; plus, their optimized design guarantees space savings of up to 50%. Finally, all DR products are equipped with universal input - with 115/230 Volt and 50/60 Hz input -
AUTOMATION
ittle surfa al, p solv prob aesth tanc have steel varie thes vario men the a For you pecu less resis smo supe mec often polis chem whic troly
EMC filter for noise suppression and Safe Torque Off. Mini Motor, a company based in Reggio Emilia with over 50 years of activity, today is present in more than 55 countries all over the world, with 5 branches - Italy, Germany, the Netherlands and the United Arab Emirates and a large group of dealers. The offer consists of tens thousands of items, including worm, coaxial and epicycloidal geared motors, brushless servomotors with integrated drive, brushless servomotors, drives and frequency converters. www.minimotor.com
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Fai goal con Pilz! Quando progetti la tua sicurezza entrano in gioco richieste diverse ma con un unico scopo: far vincere la tua squadra. In campo ci sono le necessità della produzione, della manutenzione, dell'operatore e del Responsabile della Sicurezza. Con Pilz nella tua squadra sarà più facile fare goal! Mettiamo in sicurezza la tua macchina, al costo minimo e in breve tempo: le esigenze di tutti saranno soddisfatte.
Scan the QR code with your smartphone to find out more about service and consulting.
Pilz Italia Srl - Società con unico socio Via Gran Sasso, 1 20823 Lentate Sul Seveso (MB)
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info@pilz.it www.pilz.it
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MOTION CONTROL UNDERSTANDING WHAT MOVES YOU Control systems which will drive your application forward
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re you looking for a flexible solution for your automation task? Then Pilz motion control systems are exactly what you need! Whether you need to synchronise multiple axes, single-axis solutions or safe drive solutions: We have the right motion control solution for your application. With our solutions, you can create your complete user program under IEC 61131-3 in a single proj• Can be expanded at any to universal programect: from the standard time thanks to the modu- ming in accordance with PLC functionality to the lar design, in combinaIEC 61131-3 motion control and CNC tion with the PMCpro• Extremely versatile (from functions. tego D servo amplifiers simple to complex appliThis allows you to imple- • Open for integration in cations). ment the widest range of the existing control architecture, thanks to a www.pilz.com complex tasks quickly and simply. wide range of different communications interfaces High performance and flexibility with PMCpri- • Fast to commission and simple to service thanks mo Industries 54
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WS, PROCESS EQUIPMENT FOR THE BEVERAGE INDUSTRY
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S is a Company, founded in 2005, working as process equipment supplier for the beverage industry. During these years WS has achieved a very good reputation in the beverage industry field, managing to cooperate with the major global players, such as Coca Cola, Pepsi Cola, Nestlé Waters and Orangina-Schweppes, and with private investors installing new production facilities, quite often green fields, in emerging Countries. WS has met new standards for product quality, energy saving and maximum plant output while complying with the strictest criteria for hygiene and safety. All the devices are entirely conceived and designed to guarantee the best requirements in terms of microbiological, physical-chemical
Continuous sugar dissolver
and organoleptic properties; the entire production process and software development are managed internally, as well as installations and commissionings which are carried out with WS’s own resources. WS’ products for beverage industry are: water purification plants (mechanical filtration, microfiltration, reverse osmosis, UV disinfection, sterilisation) designed according to the Customer’s exigencies and the chemical analysis; sugar dissolving systems (single batch, double batch and continuous up to 35.000 l/h); semiautomatic and auto-
matic syrup rooms; premix units; flash pasteurising units; ozone generators; carbonating equipments (water, wine, beer, soft drinks); in line syrup blending systems and ingredients mixing systems; steam sterilisable microfiltering systems (juices, beer, wine); mineralising equipments; equipment for preparation
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Water ultrafiltering system
of non-chemical bottles rinsing and disinfecting solutions (such as ozone) and chemical solutions preparing devices (peracetic acid, hydrogen peroxide, chlorine, etc.); equipments for the preparation of sterile water; manual and automatic CIP systems. Thanks to its skill and process expertise, today WS is widely present worldwide even with turnkey solutions including ancillary equipment (cooling equipment, boilers, etc.). WS’ philosophy is to manufacture high quality and reliable equipment, equipped only with top brand components: ALFA LAVAL,
ENDRESS+HAUSER, PALL, ANTON PAAR, SIEMENS, FESTO, SPIRAX SARCO are the typical components our Customers will find on Their plants. The choice of providing only state-of-the-art solutions has brought us to be appointed as officially authorized integrator by ALFA LAVAL. Between main technical references, WS can list the supply of two fruit juice tubular flash pasteurizers for aseptic filling to ORANGINA-SCHWEPPES in France; furthermore, it’s significant to point out that WS is included in NESTLÉ WATERS’
authorized suppliers list for water purification systems: recently an important contract for the supply of a top-technology water treatment plant in the far East has been finalized. Amongst last supplies (early 2016), WS also boasts a complete line for soft drinks production in Las Vegas – USA (Coca Cola co-packer): from water treatment to hot fill pasteurizer, through sugar syrup preparation and ingredients mixing, also including CIP equipment. WS consider Customer Service one of the greatest keys to success: entire business, marketing, sales and profits depend on Custom-
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ing beverages, completely preassembled on a skid for an easy and quick shipment and installation, conceived mostly for the production of carbonated soft drinks (CSD), but also carbonated mineral water (CMW) Flash pasteurizer and still water (charged with nitrogen in order to ers’ satisfaction so the after increase the mechanical resales team is constantly sistance of the bottle). The trained to perform the sim- required quantity of ingreplest solution in the short- dients (water, syrup, and est possible time to support CO2) is carefully measured the Customer’s business. and dosed in an electronically controlled continuous “BLENDSYSTEM M” process. PREMIX UNIT The whole system, realized The growing market’s con- to guarantee the highest fidence gained by process qualitative standards and a plants manufactured by qualitatively constant proWS, allowed a continuous duction, also running in development of blending conditions of considerable technology for carbonated format change, is completesoft drinks (CSD) produc- ly preassembled on stainless tion to such an extent that steel circular-section skid We reached a very high for an easy and efficacious level of specialisation in cleaning. It usually includes manufacturing mass conthe following subsystems: trolled blending systems, inlet water deaeration: a named : vacuum pump removes BLENDSYSTEM M. incondensable gases; the The BLENDSYSTEM M pump is conceived to mainis an equipment for prepar- tain the dissolved oxygen
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level below 1 ppm values; carbon dioxide dosing (or nitrogen in case of still mineral water production): a modulating valve and a mass flow rate transmitter inject carbon dioxide in quantity that is proportional to water quantity loaded to the deaeration tank; the water flow rate is usually measured by a magnetic flow rate transmitter, which may be replaced with a mass flow rate transmitter in case water presents a very low electrical conductivity level. A special gas injecting and mixing system - specifically developed by WS - performs a careful mixing with the water to be treated and, hence, best results in terms of product perlage; the carbon dioxide contents is maintained constant in the product receiving tank by a supervising software, which checks possible fluctuations in feeding water temperature and product buffer temperature; the effective dissolved carbon dioxide contents in the product is checked using a carbometric unit, installed in by-pass on the filling machine feeding line; syrup dosing and mixing: at first syrup is stored in a small buffer tank, whose
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atmosphere is modified and enriched with carbon dioxide, in order to avoid oxidation occurrence. Syrup injection is made by a sanitary design modulating valve and a mass flow rate transmitter in a quantity which is proportional to the water amount fed from the deaeration tank; furthermore using the mass flow rate transmitter, it is possible to check constantly the effective density of the inlet syrup and therefore to compensate immediately for the dosing and to stabilize the sugary concentration in the end product within established bounds (usually ¹0,05 °Bx). A specific refractometer installed in by-pass on the filling machine feeding line, allows the constant check
of the product and, if necessary, its adjustment; similarly the instruments minimize waste of both syrup and product during transitory phases of production, such as start and stop. Furthermore, customized solutions for product cooling are available, depending on the environmental conditions of the system installation. The supervising software loaded on the mass premix unit - BLENDSYSTEM M - is conceived to guarantee the best results in terms of dosing, offering at the same time an easy control by a friendly user interface; this software enables on one hand to set the main production parameters and visualize their state graphically and on the other hand to
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set the statistics parameters (ca, cp e cpk) connected to that kind of production. Using a more advanced version of this software, associated with specific instruments, it is also possible to control automatically saccharose inversion, so that the need of intervention by laboratory technicians is reduced. The equipment is equipped with field buses (MPI, PROFIBUS or ETHERNET) for a complete integration in the bottling line and the control of production, cleaning and sanitizing processes. www.watersystems.it
Mass control premix unit
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REALITY ACTIVE IN PROJECT AND PRODUCTION OF BOTTLING PLANT MACHINERY
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n the beverage industry, the automatic washing of recycled bottles has now reached a high level of specialization. In this context, works AKOMAG, company located in Soragna (PR), able to offer a varied production, which includes bottle washing machine, rinsing machine, sterilizers for glass or PET bottles, crate washer and accessories to complement. Very large is the choice of the washer, the potential of which obvi-
ously varies in base at the model, and the ranges it is from 100 to 60.000 bph.
Start the washing At low production capacity, the range offer GENESI, available in The modular structure very small dimensions in of all installations allows order to be inserted in any to gradually increase the operating environment. functions and the level of Designed under the indicasophistication, including tion of the producers with special washing sections low production capacities, and sanitizing, automatic the series has a simple but control of process param- functional washing cycle, eters, security systems, en- which lowers operating ergy recovery, reduction of costs (water, energy, deterdischarges and automatic gent) without negatively sanitization of the parties affecting cleaning bottles most important from the to recycle, the complete point of view of hygiene. removal of the labels and their total evacuation outside. The particular ease of use and maintenance, increases productivity and reduces downtime. The modularity of the GENESI series allows at the customer to “build a machine to measure� , adapting it from time to time to different types of use (water, wine, oil, beer, soft drinks). Constructed in accordance with the Machinery Direc62
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tive (CE), is equipped with all the accessories needed for the proper functioning: a heat exchanger built with stainless steel tubes arranged geometrically to prevent the deposit of mud or various precipitation that would compromise the performance or, alternatively, a combustion chamber built with direct burner operation. Safety guards and dust cover to protect the unloading of bottles; grouped grease; saving valve for the water network and automatic control of the presence of water in the last rinsing station; electronic speed control; electronic security on the main gearbox that
stop the machine in case of overload; spray pumps with casing and impeller made in stainless steel AISI 316 and protective filters; valves for emptying the waste paper and spray tanks; control panel adjustable, made in stainless steel; IP55 electrical plant; gauges and thermometers in visual range of the operator; setting and control of all the machine by “touch-screen�. This are the main amenities that characterize the series. The GENESI machine is also arranged for the introduction of detergent and liquid additives in the bath and in the detergent tank, disinfectants and other products in the spraying
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tanks. Internal spraying (made with self-cleaning rotating nozzles) and external high pressure spraying are easily removable for routine cleaning and maintenance. The loading and unloading of bottles is completely automatic, and perfectly synchronized with the movement of the main chain. Dry cycle To streamline the washing cycle , the company has realized the HYDRA series, a series of fully automatic machines which comprise a first station for emptying the bottles followed by pre-washing spraying and first pre-maceration bath. This configuration
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helps to reduce the pollution of the detergent bath and reduce fuel consumption. The triple station for labels extracting ensures their complete detachment from used bottles, while the rotating filter displaced over the entire width of the machine ensures the evacuation outside.
Built according to the Machinery Directive (CE) also, the series has a different predispositions that increase safety, including: sensors for slowing down and eventually stopping the machine in case of failure or obstruction of bottles on conveyor; detergent introduction and liquid additives in the bath The bottle washing is and other products in complete with indoor and spray tanks; the automatic outdoor spraying, which loading and unloading of occurs with high-pressure the bottles is perfectly syncleaner distributed with chronized with the moverotating nozzles self-clean- ment of the main chain; ing and self-centering. To the economizer valve for complete rinsing, however, the water network and the ensure the phase abateautomatic control of the ment alkalinity followed by presence of water on the spraying with external and last rinsing station. internal water network. Other amenities are im-
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portant, as: automatic resetting of the chutes for loading and unloading bottles from the control panel; grouped grease; electronic variable speed with remote control (inverter); setting and control of all the machine by “touch-screen�; selfcentering and self-cleaning rotating spray at high pressure; external spraying easily removable for cleaning and maintenance; valves for emptying baths and spraying tanks; control panel made in stainless steel; IP55 electrical plant; gauges and thermometers in visual range of the operator. At the bottles unloading are arranged safety guards and dust protec-
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tion. The electronic safety on every gearbox allows at the machine to stop in case of overload. The heat exchanger and pumps are always made in stainless steel. Very high productivity and automation in the wash meet in the HP model in the same series. Despite the sophistication, just an operator to remotely manage the entire wash cycle, verifying operation via control systems. The tubes of external washing are constructed so as to reduce maintenance to a minimum. But in case it will be necessary, the dismantling and cleaning are very simple. The regulation of the temperature in the tanks is automated through
a modulating proportional pneumatic system, which offers a guarantee of accuracy and safety of operation. The main motor, oversized, ensures a long lasting efficiency by minimizing the mechanical wear. The electronic variable frequency allows to manage the main engines installed in HYDRA HP series via remote control. The automatic press for the collection of labels evacuated from the detergent bath is full of a recovery system of the detergent solution that accumulates in the pressing phase.
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chines and the high quality standard achieved by all its production, advanced technology and timely aftersales service, has allowed at this company to come in several primary and manufacturing with the certainty of having created a safe machinery and Quality for Various needs. This undertaking was given by all its facilities, from design to engineering, from the search for the most innovative materials to the constant testing of the products in the works.
With this AKOMAG mission, every day thought AKOMAG has dedicated to be better and invest in several years to the creation quality, with the knowledge of bottle washing mato do a good job.
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TURNKEY SOLUTIONS FOR WATER AND BEVERAGE PLANTS
www.bbmpackaging.com
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SUPPLY OF TURNKEY BOTTLING LINES FOR WATER AND SOFT DRINKS
B
BM SERVICE was founded in 2005 as a natural evolution of the personal history of the three partners who, for more than 20 years, have woven their careers in the world of automated beveragepackaging. For more than ten years BBM is a well-established name with a long and renowned experience in the sector, specialized in the supply of turnkey bottling lines for water and soft drinks. Flexibility is the strong point and the company’s flagship product: in fact, BBM proposes itself as the only contractor on which to count for a 360° support ranging from engineering-design to the supply, for ex-
Pantone® 877 C
Pantone® 2758 C
ample, of a complete line composed of usedoverhauled-guaranteed machinery, completing with a team of highly specialized technicians on the machines of the main manufacturers and on the processes, and with the supply of original and compatible spare parts. An important player in the beverage sector and not only, both for the
Italian market and for the international market. BBM’s engineering department is able to offer technological solutions that allow customers to improve production performance (for example by reducing costs related to raw materials, electricity, etc.), with the possibility of not replacing the machine but to adapt it to the improvements implemented on the latest generation ones.
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With a team of more than 50 qualified technicians, BBM also offers a range of services to support customers throughout the entire life cycle of the machines, operating on multiple models. In order to keep the individual components of a bottling line efficient and to anticipate breakdowns that could compromise its functioning, BBM offers the Lifecycle Service Contracts, check-up packages that allow the customer to have a detailed report with maintenance activities and spare parts,
distinguished by priority. LcS can be on an annual, half-yearly or quarterly basis and thanks to the flexible configuration, can also be customized with other constituent elements such as onsite training, through which BBM’s technicians will share valuable information to help line operators to operate on machines autonomously,
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solving problems quickly. Whether it is normal wear or urgency, BBM represents a valid alternative for the supply of spare parts thanks to the large range of items available in stock, speed of shipment and competitive prices. Visit our website www.bbmpackaging.com
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CHILLED NFC JUICES: THE BERTUZZI APPROACH
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he market of fruit juice is developing quite rapidly and the share of NFC juices is considerably increasing because of their high quality. In Europe and the US (but also in whole world) 100% juice (not from concentrate) category is showing a strong growth potential.
The majority of the Of particular imporchilled juice found tance, in this sector, in the shops shelfs are the chilled juice, is based on orange fruit juices that are but other varieties prepared directly from like pineapple, grapethe fresh fruit and fruit, carrots as well as then are just chilled blends (orange-carrot, and filled or slightly orange-pineapple, pasteurized and chilled carrot-lemon-pineapin order to retain all ple etc.) are becoming organolectic character- more and more popuistics. lar.
The main hints for the design of a plant processing fresh fruit into chilled juices are: • Optimization of flow of fruit/juice • Optimization of characteristics of process equipment • Optimization of processing cycles in order:
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BERTUZZI FOOD PROCESSING Srl, founded in 1936, is one of the major world players in the design and supply of machines and complete plants to transform any type of vegetable and fruit into juices, concentrates, baby food, jams, ready-made drinks etc.
BERTUZZI FOOD PROCESSING Srl, fondée en 1936, est l'un des principaux acteurs mondiaux dans la conception et la fourniture de machines et d'installations complètes pour la transformation de tout type de végétales et de fruits en jus, concentrés, aliments pour bébé, confitures, boissons prêtes à l'emploi, etc.
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1. Decrease processing times 2. Minimize oxidation of the juice 3. Keep high organolectic characteristics
the essential oil content in the juice and assure a good control of the pulp.
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These are some examples but few. Extractors for juice/ puree can be provided for apples, carrots, pears, passion fruit, banana, beets, mango, spinach, asparagus, berries, hawthorns guava.
- Deshellers and dedicated presses for pomegranate to pro• Optimize CIP system duce cloudy or clear to control the microjuice which imporbiology of the juice. tance is considerably increasing for the The obtained juice is Some of the machines beneficial health char- immediately (blended used for the applicaacteristics. or not) slightly pastion are dedicated for teurized (65-70°C) and a certain type of fruit, - Dedicated pineapple chilled before filling. for istance: juicing in order to obtain high quality All these examples of - Dedicated citrus juice juice only from the equipment have been extractors (orange, edible part of the designed, built and lemons, grapefruit), fruit without contam- put in operation by on order to minimize ination with the peel. Bertuzzi Food Processing Srl, an Italian Company that operates in this field since 1936 and that supplies plants and machines to process fruit and vegetables to produce juice, concentrates, baby food, jam, ready-made drinks etc… www.bertuzzi.it
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STAINLESS STEEL TANK MANUFACTURER SINCE 1958
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G Cisterne is an Italian company based in Noceto, in the province of Parma – Emilia Romagna, in the heart of the Food Valley of Northern Italy. Since 1958 the company has been producing stainless steel tanks, gaining through the years more and more experience, giving a special attention to the customers’ requests. We create customised solutions working closely with our clients during both the designing and the manufacturing process. All our tanks are the result of a synergistic creation between our experience and our customers’ requests. Our
certificates clearly show the high quality of our products. From 2001, B.G. Cisterne design and produce stainless steel tanks, including power supply and feeding systems, for processing and
storing food liquids. Our most successful products are the horizontal tanks (standard or light – isolated or simple walled) and the vertical tanks (with hatch or bolt-on lid).
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• Storage tanks
Their capacity goes from 1,000 lt up to 35,000 lt. We use highquality materials, with their own certificates of origin, chemical analysis and certificated mechanical characteristics. B.G. utilizes cuttingedge machinery for the processing of stainless steel and the following welding: TIG-MIGSAW-LASER-CONTINUOUS SEAM. A digital rendering is provided for each product in order to better verify the product compliance
with the customer’s requests and criteria. BG SRL offers services too, not only products. Our philosophy has always been oriented to the customer’s scrupulous satisfaction, which lead us to develop the manufacturing of water tanks, in addition to our original milk tanks: • Water emergency • Refrigerated tanks
FOCUS ON THE WATER PRODUCT Possible practical uses: • Bowsers for drinking water storage and distribution • Bowsers provision • Equipment and custom technical features • Tanker arrangement considering the maximum capacity of the tractor • Selection and guaranteed alignement for a better balance of the vehicle. Designing and manufacturing of stainless steel tanks for the transport, the storage and the supply of water resources. Fields of application: Civil Sector - Agricultural Sector - Industrial Sector. Visit: www.bosellicisterne.com
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DOCUMENT WHAT GOES INTO A GREAT BEER AND REPEAT, REPEAT, REPEAT
“C
hoose a job you love, and you’ll never have to work a day in your life.” Confucius obviously met a few craft brewers in his time. And it’s an easy job to love: more art form than production process, with its own unique heritage, its own tricks of the
trade and the pleasures of the end result. For many, it will always remain a passion and a pastime, with the journey from pilot batch to tasting party mostly undertaken manually. For some, however, a taste of success makes them want to take things further, to scale up and develop a pastime into a profession. Never a job
like working in an office, but a business venture nonetheless. And why not, when the demand is there and you’re creating brews people love? This is the point where, retaining the art of the process, you can turn to more practical tools to maintain the consistency of your brews without losing the artistry, so that every time drinkers choose a particular
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Why smart manufacturing should be on everyone’s menu
Cut unplanned downtime by
40
%
25
%
improvement in energy efficiency
47
%
increase in speed of operations with the use of digital technologies
15
improvement in overall operating efficiency
GET SMART
www.rockwellautomation.com Copyright Š 2017 Rockwell Automation, Inc. All Rights Reserved. Allen Bradley and Rockwell Software are trademarks of Rockwell Automation, Inc.
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label or style, they get the same experience that brought them to you in the first place. The art of great brewing is in the wisdom, intuition and inspiration that goes into recipe design and ingredient selection. From then on, it’s about making the process repeatable, efficient and cost-effective. And this is where automation comes in, giving brewers the ability to document what goes into a great beer and repeat, repeat, repeat. In technical terms, automation can provide accurate brew house control, making each step more efficient and meaning more brews per day. Having fermentation temperature control drives batch quality and consistency. State-of-the-art equipment reduces the need to tend to the process manually and boosts productivity. It cuts energy and utility costs. For example, an automatic pH meter that shows when equipment is rinsed free of chemicals means more cost-
effective and sustainable cleaning processes. For brewers who have moved beyond brewing as a hobby, automation is the simple way to increase capacity and maintain product quality without having to invest big money in new systems. So rather than committing to an expensive new 10-barrel system, you can automate your existing five-barrel system to produce more, more consistently, and save yourself money and time. With sequencing and better utilization of equipment and timing, we have worked with brewers to increase output by up to 50% without having to invest in more tanks. Plus there are the benefits that we’ve come to expect as consumers in today’s digital world. Brewers can now start and monitor fermentations via their mobile phones. Flexible recipe management enables them to be creative, modify existing recipes, and try new styles of brews, all with a few simple, digitally-
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driven procedures. Where too many parts per million of oxygen can reduce a beer’s shelf life, they can check these numbers during the canning process. And an automated system can help to reduce the impact on product quality that comes from natural, yearon-year variations in hop or barley characteristics. The reason many craft brewers closed down during the 1990s was the fact that even though they were making fine beers, they weren’t able to maintain the consistency of those brews. If brewery automation had been as accessible then as it is now, it would be a different story. And if you’re in a position where you want to make more of your brewing art, having the conversation with an automation provider might give you the extra momentum you need. To learn more on our brewing solution visit: www.rockwellautomation.com/en_UK/industries/food-beverage/ overview.page.
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SMI SPA: SMART BOTTLING AND PACKAGING SYSTEMS IN ORDER TO BE MORE COMPETITIVE
B
y manufacturing machines with an innovative design equipped with IoT technology, SMI provides customers from all over the world smart solutions, able to satisfy their needs concerning production efficiency, operational flexibility, energy saving and
ease of managing and monitoring bottling and packaging lines. The latest developments and the considerable and continuous investments in Research & Development have led to the realization of even more compact, ergonomic, eco-friendly machines, like the new EBS K ERGON rotary stretch-blow moulders and the ECOBLOCÂŽ
K ERGON integrated systems: innovative and unique solutions which can be installed even on small bottling plants and ensure advantages such as the ease of management and control for the line operator. Thanks to the new EBS K ERGON rotary stretch-blow moulders series, SMI has recently been chosen to represent Italy in the category
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“Innovation Awards” at the European Business Awards. An example of the new EBS K ERGON range will be also showcased at the exhibition Brau Beviale, which will be held in Nurenberg from November 13th to 15th, 2018.
hour), traditionally the Industry 4.0 and served by linear stretchInternet of Things blow moulders. Com(IoT) concepts; pared to these, the EBS • completely electronic K ERGON features production process important advantages, with transmission syssuch as: tem that uses brush• extremely reduced less motors equipped dimensions: the letwith integrated digital ter K comes from the servo-driver; German word “kom• low operating and pact” and underlines maintenance costs; The EBS K ERGON the compactness of • low energy consumpstretch-blow moulder the machine module, tion and eco-friendly is available in 2, 3 and which integrates the processes: the stretch4-cavity versions and alpreform heating secblow moulding caroulows the users to benefit tion and the stretchsel is equipped with from all the advantages blow moulding section motorized stretch rods, of the rotary technology in a single structure; controlled by elecin a speed range (from • high technological tronic drives which do 1.000 to 9.000 bottles/ content, inspired by not require mechani-
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cal cams; this solution ensures precise control of the path of the stretch rod, significant energy savings and reduced mechanical interventions • high performance: the stretch-blow moulding system uses highperformance, low-dead volume valves, allowing to reduce preblowing and blowing times, thereby improving the machine efficiency and the quality of the bottles produced. ECOBLOC K ERGON: the most com-
pact rotary combi in the world Resulting from an innovative project characterized by the use of technologically advanced solutions inspired by Industry 4.0 and Internet of Things (IoT), the ECOBLOC® ERGON K series developed by SMI is an ultra-compact system for stretch-blow moulding, filling and capping PET containers up to 3 L. The ECOBLOC® K systems offer all the advantages of the rotary technology, even for production requirements from 1.000 to
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9.000 bottles/hour and are suitable for bottling lines for milk and still water ( EV models) and edible oil (EM models). In ECOBLOC® version, combined with a filling and capping module, the new EBS K ERGON indeed offers even more advantages: • optimal performance with reduced costs for manufacturing, filling and capping containers up to 3 L, since this configuration does not require the rinser and the conveyor belts between the stretch-blow moulder and the filler; • precise and fast filling
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and capping process, thanks to the electronic control system of the operations and the use of high-efficiency valves controlled by flow meters; • reduced time for preparing the machine for the cleaning operations, thanks to the use of false bottles integrated in the valve itself; • new design with modular frame, without welding, equipped with safety doors made of tempered, very resistant, long-lasting glass; • great quality-price ratio: the “combi” solution does not need the rinser, the conveyor belts between the stretch-blow moulder and the filler and the accumulation conveyors; • innovative and unique solution allowing to install the system even on small bottling lines. From today cap positioning is easier Automation procedures on bottling and packaging lines concern every machine on the line, including the ones that
carry out simple operations; for these reasons, SMI has created the gravitational cap grapper EASY-CAP, which takes the caps from the hopper, orients them properly and transfers them to the bottling line. Mechanical functionality and technological knowhow are integrated into the new EASY-CAP system, whose main feature is the integration in a single structure of three different devices, each one devoted to a specific function: the motorized hopper for the loading of loose caps, the elevated conveyor for the handling of caps from a loading to an unloading height and the the outfeed cap
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discharger linked to the cap channel. The advantages of the new EASY-CAP grabber • very compact structure, made of AISI 304 steel, suitable for any layout solution; • fluid and linear movement, allowing to transport only correctly positioned caps, while the others fall back into the hopper through gravity; • system suitable for several types of plastic caps; • “user-friendly” operator interface, allowing the operator to use the machine easily and efficiently www.smigroup.it
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di A. Namaziano s.r.l.
GREAT FLEXIBILITY, HIGH PROFESSIONALISM
Machineries to process tomato, fruit, jam, vegetables, mushrooms, vegetables with oil or vinegar pickle; pasteurisers - tunnel coolers for any type of container and product; pasteurisers - tunnel coolers for beer and beverage; static sterilizers for any type of containers and product; batch evaporators; cooking vessels.
TECNINOX DI A.NAMAZIANO S.R.L. Via Costa ,27 - 43035 Felino, Parma - Italy - Tel: +39 0521804286 www.tecninoximpiantialimentari.it/ - tecninox.namaziano@gmail.com TECNINOX ingl_ADV A4_2018.indd 1
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Scriba Studio / ph Paolo Marchisio
DRINK TECHNOLOGY 210x297 [2018] 2 singole.qxp_Layout 1 15/03/18 20:56 Pagina 2
we design it, we build it, we bottle it
GAI SINCE 1946 BOTTLING LINES 1.000-20.000 B/H
fraz. Cappelli 33/b, 12040 Ceresole d’Alba (Cn) tel. +39 0172 574 416 - fax +39 0172 574 088 email: gai@gai-it.com - web: www.gai-it.com
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EXHIBITIONS EXHIB FIERE - EXHIBITIONS FIERE - EXHIBITIONS
EXHIBITIONS
2018
2018
2018-2019
SIGEP - AB TECH
20-24/01/2018 RIMINI Fair for the artisan production of ice-cream, pastry, confectionery and bakery.
PROSWEETS
28-31/01/2018 COLOGNE Fair for the sweets and snacks industry.
EUROPAIN
03-06/02/2018 PARIS International show for the bakery and confectionery Industry.
FRUIT LOGISTICA
07-09/02/2018 BERLIN International fair for fruit and vegetables.
ANUGA FOODTEC
20-23/03/2018 COLOGNE International food and beverage technology exhibition.
mcT ALIMENTARE
05/04/2018 MILAN Exhibition on technology for the Food&Beverage industry.
CIBUS
07-10/05/2018 PARMA International food exhibition.
HISPACK
08-11/05/2018 BARCELONA Exhibition for the packaging industry.
MACFRUT
IBA
15-20/09/2018 MONACO Fair for the bakery and confectionery industry.
FACHPACK
25-27/09/2018 NUREMBERG International packaging trade fair.
09-11/05/2018 RIMINI Exhibition of machinery and equipment for the fruit and vegetable processing.
PACK EXPO
SPS/IPC DRIVES/ITALIA
13-15/11/2018 NUREMBERG Fair of raw materials, technologies, logistics for production of beer and soft drinks.
22-24/05/2018 PARMA Fair for manufacturers and suppliers in the industrial automation sector.
IPACK-IMA
14-17/10/2018 CHICAGO International packaging trade fair.
BRAU BEVIALE
ALL4PACK-EMBALLAGE
29/05-01/06/2018 MILAN Exhibition for the packaging industry.
26-29/11/2018 PARIS Exhibition about packaging technology.
GLASS PACK
SIGEP
13-14/06/2018 BRESCIA Fair on design and production management of glass bottle and containers.
19-23/01/2019 RIMINI Fair for the artisan production of ice-cream, pastry, confectionery and bakery.
VINITALY
FISPAL
PROSWEETS
15-18/04/2018 VERONA International wine & spirits exhibition.
26-29/06/2018 SÃO PAULO Exhibition for product from packaging materials industry.
mcTER
mcT COGENERAZIONE
FRUIT LOGISTICA
03/05/2018 ROME Exhibition on technology for the Food&Beverage industry.
28/06/2018 MILAN Conference and Exhibition on applications of cogeneration.
27-30/01/2019 COLOGNE Fair for the sweets and snacks industry. 06-08/02/2019 BERLIN International fair for fruit and vegetables.
www.itfoodonline.com www.itfoodonline.com www.itfoodonline.com www.itfoodonline.com www.itfoodonline.com FIERTUTTE_ING_luglio-2018.indd 5
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EXHIBITIONS EXHIB FIERE - EXHIBITIONS FIERE - EXHIBITIONS
EXHIBITIONS
2018
2018
2018-2019
ENOLIEXPO
21-23/02/2019 BARI International wine & spirits exhibition.
INTERSICOP
23-26/02/2019 MADRID Bread baking, confectionery and related industries show.
ENOMAQ
26/02-01/03/2019 ZARAGOZA Fair of wine and oil, for innovation and internationalization.
VINITALY
07-10/04/2019 VERONA International wine & spirits exhibition.
POWTECH
9-11/4/2019 NUREMBERG The trade fair for powder processing.
CIBUS CONNECT
10-11/04/2019 PARMA International food exhibition.
MACFRUT
08-10/05/2019 RIMINI Exhibition of machinery and equipment for the fruit and vegetable processing.
PULIRE
21-23/05/2019 VERONA International exhibition for professional cleaning
SPS/IPC DRIVES/ITALIA
28-30/05/2018 PARMA Fair for manufacturers and suppliers in the industrial automation sector.
FISPAL
25-28/06/2019 SÃO PAULO Exhibition for product from packaging materials industry.
SNACKEX
27-28/06/2019 BARCELLONA International savoury snacks and nut trade fair.
IBIE
8-11/09/2019 LAS VEGAS Fair for bread, patisserie machinery, ice cream, chocolate and technologies.
ANUGA
05-09/10/2019 COLOGNE International exhibition of Food& Beverages.
HOST
18-22/10/2019 MILAN Show for bakery, fresh pasta, pizza industry.
CIBUSTEC
22-25/10/2019 PARMA International exhibition for processing technologies, from packaging to logistics.
SIMEI
19-22/11/2019 MUNICH International exhibition for vine-growing, wine-producing and bottling industry.
IFFA
04-09/05/2019 FRANKFURT International trade fair for the meat processing industry.
TUTTOFOOD
06-09/05/2019 MILAN International B2B show to food & beverage.
www.itfoodonline.com www.itfoodonline.com www.itfoodonline.com www.itfoodonline.com www.itfoodonline.com FIERTUTTE_ING_luglio-2018.indd 6
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EXHIBITIONS EXHIB FIERE - EXHIBITIONS FIERE - EXHIBITIONS
EXHIBITIONS
MEDIO ORIENTE 2018-19 GULFOOD GULFOOD MANUFACTURING RUSSIAN-CHINA 18-22/02/2018 DUBAI Fair for food and hospitality.
DJAZAGRO
09-12/04/2018 ALGERS Fair for companies operating in the agro-food sector.
DINE
14 -15/04/2018 DUBAI MARINA Café & Restaurant show in Dubai.
IRAN FOOD BEV TEC
24-27/06/2018 TEHRAN Fair for food, beverage&packaging technology.
06-08/11/2018 DUBAI Fair for processing and packaging technology and food&beverage plants.
GULFOOD
17-21/02/2019 DUBAI Fair for food and hospitality.
DJAZAGRO
11-14/03/2019 ALGERS Fair for companies operating in the agro-food sector.
DUBAI DRINK TECHNOLOGY EXPO 26-29/03/2019 DUBAI Fair for the beverage industry.
UPAKOVKA - UPAK ITALIA 23-26/01/2018 MOSCA International packaging machinery exhibition.
BEVIALE MOSCOW 27/02-01/03/2018 MOSCOW International trade fair for the beverage industry.
MODERN BAKERY 12-15/03/2018 MOSCOW Fair for bakery equipment and food ingredients.
BAKERY CHINA
09-12/05/2018 SHANGHAI Fair for the bakery and confectionery industry.
UPAKOVKA - UPAK ITALIA 29/01-01/02/2019 MOSCA International packaging machinery exhibition.
BEVIALE MOSCOW 19-21/02/2019 MOSCOW International trade fair for the beverage industry.
MODERN BAKERY 12-15/03/2019 MOSCOW Fair for bakery equipment and food ingredients.
www.itfoodonline.com www.itfoodonline.com www.itfoodonline.com www.itfoodonline.com www.itfoodonline.com FIERTUTTE_ING_luglio-2018.indd 7
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Réalisé par - LA COMPAGNIE HYPERACTIVE - Crédit photo : Thinkstock, IFV
20 - 22 NOVEMBRE
2018 BORDEAUX
Prenotate il vostro pass d’ingresso su VINITECH-SIFEL.COM
Dossier AP_210x297_italie_2018_VINI.indd 1 INGOMBRO ADV.indd 3
IL VOSTRO APPUNTAMENTO INNOVAZIONE 850 ESPOSITORI FRANCESI ED INTERNAZIONALI - 1.200 MARCHI 1 polo Incontri & Innovazioni: Trofei dell’Innovazione, spazio riservato alle tecniche di coltivazione a ridotto impatto ambientale … Techno Show: testate le macchine agricole innovative Colloquio Vinipack: l’innovazione packaging al servizio della creazione di valore per il vino Per ulteriori informazioni: Anna Del Priore
• Tel / 02 43 43 53 27 • Email / adelpriore@salonifrancesi.it
20/08/2018 08:37 05/09/18 17:23
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WE’VE TALKED ABOUT... ADVANCED TECHNOLOGIES SPA 56 Via Carducci, 35 20090 Trezzano S/N - MI - Italy AKOMAG SRL 63/66 Frazione Diolo, 15/D 43019 Soragna - PR - Italy ALBRIGI SRL II COV Via Tessare, 6/A 37023 Loc. Stallavena di Grezzana - VR - Italy ALLEGRI CESARE SPA 13 Via Venezia, 6 20099 Sesto San Giovanni - MI - Italy ALTECH SRL 14/16 V.le A. De Gasperi, 72 20010 Bareggio - MI - Italy BBM PACKAGING SRL 67/69 Via Pregalleno, 24 24016 San Pellegrino Terme - BG Italy BERTUZZI FOOD PROCESSING SRL 70/72 Corso Sempione, 212Bis 21052 Busto Arsizio - VA - Italy
GAI MACCHINE IMBOTTIGLIATRICI SPA 85 Frazione Cappelli, 33/B 12040 Ceresole D’alba - CN - Italy IFP QATAR LTD III COV Ibn Seena Street, Al Muntazah Area Doha 22376 - Qatar IGUS SRL 55 Via Delle Rovedine, 4 23899 Robbiate - LC - Italy
PILZ ITALIA SRL 53-54 Via Gran Sasso, 1 20823 Lentate Sul Seveso - MB - Italy ROCKWELL AUTOMATION SRL 76/78 Via Gallarate, 215 20151 Milano - Italy
INDUSTRIE FRACCHIOLLA SPA 7 S.p. Per Valenzano Km. 1,200 70010 Adelfia Canneto - BA - Italy
SALONI INTERNAZIONALI FRANCESI SRL 89 Via Caradosso, 10 20123 Milano - Italy
LABELPACK TRADE SRL 17/19 Via Monte Cervino, 51/F 20861 Brugherio - MB - Italy
SAP ITALIA SRL 2-3 Via S. Allende, 1 20077 Melegnano - Mi - Italy
MAKRO LABELLING SRL 20/23 Via S. Giovanna D’arco, 9 46044 Goito - Mn - Italy
SMI SPA - SMI GROUP 79/83 Via Carlo Ceresa, 10 24015 San Giovanni Bianco - BG - Italy
MESSE MUENCHEN GMBH I COV-38/40 Messegelande 81823 - Muenchen - Germany
TECNINOX DI A. NAMAZIANO SRL 84 Via Costa, 27 43035 Felino - PR - Italy
BG SRL BOSELLI CISTERNE 73/75 Via E.fermi, 12 43015 Noceto - PR - Italy
MFT SRL 4/6 Via Madonna di Fatima, 35 84016 Pagani - SA - Italy
BONDANI SRL 27 Via Romanina, 3 43015 Noceto - PR - Italy
MICROTHERMICS, INC. 8/12 3216-B Wellington Court Nc 27615 Raleigh - Usa
CONTRINEX ITALIA SRL 44/49 Viale Gandhi, 7 10051 Avigliana - TO - Italy
MINI MOTOR SRL 50/52 Via E. Fermi, 5 42011 Bagnolo In Piano - RE - Italy
FBF ITALIA SRL 37 Via Are, 2 43038 Sala Baganza - PR Italy
NAVATTA GROUP FOOD PROCESSING SRL 24/26 Via Sandro Pertini, 7 43013 Pilastro Di Langhirano - PR - Italy
INDICE DT 2-18.indd 73
PIGO SRL 28/31 Via Dell’edilizia, 142 36100 Vicenza - VI - Italy
TMG IMPIANTI SPA 35-36 Via Regia, 5 35018 S.martino Lupari - PD - Italy WATER SYSTEMS SRL 57/61 C.so Piave, 4 12051 Alba - CN - Italy WEIGHTPACK SPA 32/34 Strada Bardelletta, 10/B 46044 Goito - MN - Italy ZANOTTI SPA 41/43 Via Martin Luther King, 30 46020 Pegognaga - MN - Italy
05/10/18 16:38
2018 FOOD QATAR
HOSPITALITY’S ULTIMATE MEETING POINT SECURE YOUR PRIME SPOT
6-8
NOV 2018 DOHA EXHIBITION & CONVENTION CENTER hospitalityqatar.com info@ifpqatar.com
3 0 O c t ˜ 1 N ov 2018 D U B A I WO R L D T R A D E C E N T R E
Where global providers of Foodservice equipment go for new business
Capitalise on the marked rise in hotel and restaurant development and renovation taking place in the lead up to Dubai World Expo 2020
Front of House
Back of House
The MENA hospitality industry is predicted to reach $550 billion dollars globally - increasing $100 billion dollars in the past 5 years
For inquries contact Organised by
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25,000
BR A N D S
VI S I T OR S
Tableware
HORECA
Currently 16,000
UAE F&B outlets operating
Mundhir Al-Hakim
T.: 971 4 308 6201 E.: Mundhir.AlHakim@dwtc.com
Powered By
2,500
Endorsed By
Zahra Amir
T.: 971 4 308 6213 E.: Zahra.Amir@dwtc.com
Strategic Partner
22,000 SQM
Gelato & Bakery
3
DAYS
CafĂŠ & Bar
This will increase to 19,000 by 2020
Hear what our exhibitors are saying at gulfhost.ae Supporting Association
08/05/18 09:42