L IA EC UE SP ISS
EDITRICE ZEUS - Vial Ballerini 66, 20831 - SEREGNO (MB) - Tel. +39 0362 244182 -0362 244186 - www.editricezeus.com Tariffa R.O.C.: Poste Italiane spa - Spedizione in abbonamento postale - D.L. 353/2003 (conv. in L. 27/02/2004 n.46) art. 1, comma 1, DCB Milano TAXE PERCUE (tassa riscossa) Uff. Milano CMP/2 Roserio - ISSN 1827-4102
beverage & packaging
PROCESSES AND PACKAGING
Esecutivo del logo Makro Labelling
www.eurosicma.it
www.tecnopool.it
www.ifppackaging.it
Nero = Pantone black = C 0 M 0 Y 0 K 100 = R 30 G 30 B 30 = HTML 1E1E1E Blu = Pantone 646 = C 73 M 30 Y 3 K 10 = R 84 G 130 B 171 = HTML 5482AB
MICROLINE Packaging & Automation
www.gsp.it
Nero in scala dei grigi = 100% di nero www.makrolabelling.it
www.microlinesrl.it
www.camozzi.it
www.tecnopackspa.it
www.minimotor.com
Blu in scala dei grigi = 48% di nero
Questo progetto creativo è tutelato dalla legge sul diritto d'autore (legge 22 aprile 1941 n. 633) e dalla speciale legge del 14 dicembre 1942 n. 1482. Ne è quindi proibito l'arbitrario utilizzo, anche parziale.
www.tigerguarnizioni.com
www.weightpack.com
www.icaspa.it
n° 2-2017 COP FP 2-17_LOGHI_corr.indd 1
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Conn Help
Düsseldorf May 4 – 10, 2017
Increa intellig busine realise visibili and re custom
Hall 6/A01
For more than 40 years, Laetus has shaped the future of product safety. Our innovative quality and safety inspection systems and Track & Trace solutions contribute to increased quality of products and more efficiently running processes. In this, more than 3,000 customers in the pharmaceutical, medical devices, cosmetics and FMCG industries trust. Our Track & Trace Academy is the perfect platform for the exchange of expert knowledge and for individual qualification. Be part of the market leaders‘ know-how!
Food Processing 104X148_istituz.pdf 1 25/03/2017 12:29:45
contact@laetus.com • www.laetus.com
Copyright © * MESA Rese
passion for excellence
ZAMBELLI
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TRAYLOADER - SHRINKWRAPPERS
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Complete packaging systems: high barrier flexible laminates plastic accessories, packaging lines and digital printing on show.
Visit us at INTERPACK
CASE PACKERS
ROBOTIC PICK & PLACE
ZAMBELLI Srl San Pietro in Casale (BO) Italy ph.+39 051 66 61 782
www.zambelli.it
FP 2-16 anta battente_DEFI.indd 2
May 4-10, 2017| Messe Düsseldorf - Germany
Hall 11| Stand D41 www.goglio.it
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The Connected Enterprise
Demand Smart Manufacturing Demands Smart Manufacturing, enabled by The Connected Enterprise, is driving new opportunities for you to optimise your production and supply chain by bringing together islands of information. that provide intelligent manufacturing equipment that easily integrates into your facility, access to information, and enable agile reaction to changing market demands.
Connect Your Enterprise and Help Improve Your Performance Increase customer satisfaction through integrating intelligent operational assets with business systems. Top performers realise heightened production visibility, enabling rapid adaptation or higher on-time and response to evolving delivery achieved by top performers* customer demand.
95%
Rockwell Automation OEMs, part of our PartnerNetwork™, are committed to providing high-quality and innovative machinery built on you unmatched functionality and a competitive advantage. Visit our booth at interpack 2017 in Hall 6 at
For more information visit
www.rockwellautomation.com/en_UK/events/interpack
Copyright Š 2017 Rockwell Automation, Inc. All Rights Reserved. * MESA Research.
FP 2-16 anta battente_DEFI.indd 3
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INCI-FLEX: Installato il 1º sistema
CDI Crystal 5080 XPS di Esko
Dopo l’annuncio di Esko al DRUPA e qualche mese di ulteriori miglioramenti tecnici apportati finalmente è stato installato in casa Inci-Flex il nuovo CDI CRYSTAL 5080 XPS per realizzare un risultato flessografico capace di competere con la rotocalco grazie ad un processo di miglioramento della polimerizzazione della lastra. Uno spazio dedicato al nuovo CDI è stato organizzato nella sede INCI-FLEX in via Mandrizzo a Fisciano (SA), per poter utilizzare al meglio ed in modo ergonomico tutte le potenzialità e la flessibilità del XPS CRYSTAL 5080. I nostri Tecnici Specializzati dopo un breve periodo di formazione e monitoraggio offerto da ESKO hanno appreso ogni processo e procedura per ottimizzare e personalizzare le operazioni secondo le necessità individuali di ogni nostro Cliente. Occorre sottolineare che tutti i comandi e l’interfaccia del Sistema sono studiati per rendere le operazione molto intuitive e automatiche.
INCI-FLEX continua quindi inesorabile un percorso di RICERCA e SVILUPPO iniziato e mai interrotto ormai oltre 20 anni fa. In un Mercato sempre più esigente INCI-FLEX ha scelto la via del “ continuo sviluppo”. Una strada difficile, rischiosa ma che dimostra anche lungimiranza, passione e sprezzo per ogni sacrificio se puoi il risultato ottenuto è la fiducia, la soddisfazione e la gratitudine dei Clienti.
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Il 2017 si preannuncia quindi pieno di novità , di entusiasmo e volontà di assistere i nostri Clienti per offrire loro delle soluzioni, dei risultati sempre più sbalorditivi. Pascal Thomas, Direttore della Divisione FLEXO BUSINESS di ESKO : “ il nuovo CDI CRYSTAL 5080 XPS è caratterizzato da fasi di processo parallele che portano ad un accesso più rapido alla lastra del 30%, riducendo i passaggi manuali e l’intervento dell’operatore grazie all’unità automatica ed il trasferimento dei file LEN. Il nuovo CDI CRYSTAL 5080 XPS è un sistema semplice e costante” Vincenzo Consalvo CEO INCI-FLEX srl “ Vedere installato in Azienda il nuovo CDI CRYSTAL XPS è la fase iniziale di un programma di sviluppo che ci accompagnerà fino al 2020. E’ una sfida avvincente che tutto il mio TEAM dalla Dirigenza, ai Tecnici, ai Grafici , agli Operatori hanno accolto con entusiasmo e passione. Essere i primi ad installare una nuova tecnologia a livello Mondiale è un onore ma anche un onere. E’ un impegno preso con se stessi, i propri collaboratori e soprattutto i propri Clienti. La passione per il nostro lavoro ci spinge ad avere fiducia ci obbliga ad essere degli imprenditori visionari, ma soprattutto il rispetto e l’impegno verso i nostri Clienti ci impone di accrescere sempre di più le nostre competenze affinandole e integrandole con tutti gli aspetti del processo di stampa . L’obiettivo condiviso nella mia Azienda è sempre lo stesso : “ dare ad ogni nostro Cliente sempre e solo il Meglio ”. Questi anni di collaborazione e sviluppo con Esko ci hanno permesso di dare un’importante accelerazione sia alla nostra strategia di sviluppo tecnologico aziendale sia al processo di formazione tecnica al personale specializzato. Quindi ringrazio ufficialmente a nome mio e della Inci-Flex,la Società Esko con cui sono sicuro varcheremo nuovi ed importanti traguardi nei prossimi anni . Sarò felice quindi di ospitare i miei storici e nuovi Clienti in Azienda per illustrarvi ogni aspetto tecnico del CDI CRYSTAL 5058 XPS ed ogni servizio studiato ad HOC per esaltare le necessità peculiari di ognuno “ Via Mandrizzo, 2 (Zona Industriale) 84084 Fisciano (SA) - Italy + 39 089 829 97 11 - www.inciflex.it - commerciale@inciflex.it
Follow Esko:
For more information, visit www.esko.com
19/01/17 13:09
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King of Cold
King of Cold
The most complete range of refrigeration units for food industry and more Stationary Refrigeration
for small, medium and large cold rooms capacities. These equipment are used in restaurants, super and hypermarkets, grocery stores, distribution centers and fresh food processing plants.
Transport Refrigeration
a large range of mobile transport refrigeration products suitable from small to big volume capacity vans, for short, medium to long distance food transportation.
Industrial Refrigeration
Very large plants like refrigerated stores for the preservation of fruits, vegetables, meat, fish, milk, yogurt, ice-cream and sausages, logistical centers, clean rooms, catering and other special applications like ice rinks and hockey rinks.
Zanotti Spa - Italy - T +39 0376551 - info@zanotti.com - www.zanotti.com
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See us at Interpack on stand 17 B18
Adelphi’s new range of
fillers
• Modular • Efficient • Hygienic • Scalable
A new generation of machinery for filling a wide variety of food & beverage containers with liquids, creams, pastes or solids in suspension
To find out more and explore Adelphi’s full range of filling & capping machinery visit www.adelphi-pm.com 4 INGOMBRO ADV.indd 3 Half page ad A4 System F Interpack.indd 1
Adelphi Packaging Machinery | +44 (0)1444 472300 04/04/17 10:51 03/04/2017 16:17:59
advertisement page.pdf advertisement page.pdf page.pdf advertisement
1 1 1
17/01/17 17/01/17 17/01/17
17:26 17:26 17:26
Interpack compon ents 2017 Booth No.: 18D1 2
C C C M M M Y Y Y CM CM CM MY MY MY CY CY CY CMY CMY CMY K K K
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One problem One solution
ARTIFICIAL VISION INSPECTION SYSTEMS Product and manufacturing lines automatic quality control through pictures product processes even in high speed production lines
AIR DRYING SYSTEMS
INDUSTRY 4.0
Removes superficial water from the sample in the production line blowing out with air. It prevents possible oxidation such as product water retention and facilitate all labeling processes. It does not need any external compressed air connection.
Our software tool seeks to improve the productive and bottling processes by focusing on the system and specially on the OEE (Overall Equipment Effectiveness). As well, on the improvement and quality of the product obtained.
EXPULSION SYSTEMS
DYNAMIC WEIGHING SYSTEMS
We offer a pneumatic system capable of removal from the non-conforming product or like diverters in the production line
Dynamic weighing control enabling insurance of the correct quantity of product provided. Connectivity with other monitoring unit for the dosage system synchronization
pygsa Sistemas y Aplicaciones, S.L. - C/ Villa de Bilbao, 10A- 46988 - Paterna. Valencia (EspaĂąa) - Telf: +34 961 856 867 - comercial@pygsa.es
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Nextindustry.net
R-EVOLUTIONARY DAYS The R-Series is a revolutionary complete range of VFFS packaging machines designed by MBP (PFM GROUP), born from over 50 years’ experience and research in the packaging sector. The perfect combination of hardware and software has produced a series of innovative solutions, which ensure that the R-Series are the best packaging machines ever. verticalpackaging.guru TAKE PART TO THE R-EVOLUTIONARY DAYS: FROM MAY 4TH TO 10TH COME TO OUR STAND C15 IN HALL 13 AT INTERPACK 2017
PFM Packaging Machinery S.p.a. Via Pasubio 49, 36036 Torrebelvicino (Vicenza) Italy (+39) 0445.66.22.00 - info@pfm.it www.pfm.it
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CONTENTS
1-52 53-74 75-104 105-116 117-138 139-160 161-180 181-202
FOCUS
PACKAGING MACHINES
FOCUS ICA for over 50 years, packaging machine designs. 16
MATERIALS, PACKAGING MEANS, AUXILIARY
FILL - SEAL MACHINES
PACKAGING MACHINES PFM Packaging Machinery: Experience and innovation: a historic synergy towards excellence. 7-54
PASTRY - BAKERY - PASTA
MATERIALS, PACKAGING MEANS, AUXILIARY GOGLIO SPA: At Interpack. 102
FOOD PROCESSING MACHINES
LABELLING - CODING
EXHIBITIONS
AUTOMATION
FILL - SEAL MACHINES SMI SPA - SMI GROUP: New blow-molder EBS K ERGON: SMI solution devoted to industry 4.0. 106-107
8 SOMMARIO FP 2-17.indd 2
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PASTRY - BAKERY - PASTA Roasting control: PETRONCINI IMPIANTI revolutionizes the world of coffee. 132/134
editorial management and registered office: Via Ballerini, 66 20831 SEREGNO (MB) - ITALY Tel. +39 0362 244182 +39 0362 244186 web site: www.editricezeus.com e-mail: redazione@editricezeus.com portal: www.itfoodonline.com e-mail: marketing@itfoodonline.com skypeTM: editricezeus
Machineries, plants and equipment for food and beverage industry year XXIX - issue n.2 - April 2017
FOOD PROCESSING MACHINES Pizza producer turns to BELT TECHNOLOGIES for perforated metal conveyor BELT solution. 154-155
managing editor Enrico Maffizzoni direzione@editricezeus.com editorial manager S.V. Maffizzoni redazione@editricezeus.com editorial production Sonia Bennati bennati@editricezeus.com account dep. manager Elena Costanzo amministrazione@editricezeus.com
LABELLING - CODING ETIPACK at Interpack 2017: innovation tradition. 178-179
project and layout design ZEUS Agency grafica@editricezeus.com creative dep. ZEUS Agency grafica@editricezeus.com translations C. Natalucci translator Muller Worldwide Links Srl
AUTOMATION ROCKWELL AUTOMATION to show visitors the technologies that will drive the smart, connected factories of the future. 198/200
We’ll exhibit at... N HALL E D / N E T O BO
Düsseldorf (Germany) Tehran (Iran) Hall BOCF Stand A012 International press stand Munich (Germany) International press stand
SOMMARIO FP 2-17.indd 3
printing LB Italian Magazine Food Processing Europe: single issue: Euro 25 Annual (six issues): Euro 120 Outside Europe: single issue: US$ 30 Annual (six issues): US$ 170 Subscription payment can be made in the name of Editrice Zeus sas, by bank money transfer or cheque. Italian Magazine Food Processing An outline of the suppliers of machines, plants, products and equipment for the food industry. Published: Bi-monthly Registration: Court of Milan no. 676 of 20-09-1989 Shipment by air mail art.2 comma 20/b law 662/96 - Milan Panorama dei fornitori di macchine, impianti, prodotti e attrezzature per l’industria alimentare Periodicità: bimestrale. Autorizzazione del tribunale di Milano, n°676 del 20-09-1989 Spedizione in a. p. 45% art. 2 comma 20/b legge 662/96 Filiale di Milano The reproduction of the articles and/or pictures published by this magazine is reserved (the manuscripts and/or photos sent to the Publisher will not be returned). The Editor declines all responsibilities for any mistake of photocomposition contained in the published papers of any magazine by EDITRICE ZEUS.
9
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SPECIAL FOCUS
PROCESSES AND PACKAGING TECHNOLOGY
RESEARCH, DEVELOPMENT AND MANUFACTURE OF VACUUM EQUIPMENT FOR OVER 20 YEARS
V
ALUE company is professionally dedicated to research, development and manufacture of vacuum equipment for over 20 years. With the three core competitiveness of continuous technical innovation, outstanding supplier management and worldwide distribution network, VALUE is at the advanced position in global vacuum industry since. As an ISO9001:2015 certified company, VALUE obtains CE and UL certificates as well.
To ensure the high reliability, VALUE is equipped with top quality processing and testing instruments from Japan and Germany. The key parts which affect pump performance and oil leakage protection are 100% from Japan, Germany and Swiss, such as oil seal, exhaust valve and vacuum oil.
R&D, to develop better and innovative products. For various applications in laboratory, vacuum packaging and printing etc., a wide range of single stage, dual stage and oil-free rotary vane pumps is ready for selection. A new series of super corrosion-resistant pumps is in development.
Aiming to be a global leading company of vacuum solutions, VALUE has sound sale network which covers more than 100 countries and regions. We sincerely welcome you to visit us for future cooperation! Visit: www.valuevacuum.com
To meet customers’ demand, VALUE commits continuous investment to
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FOCUS
SOME OF THE COMPANIES YOU WILL FIND IN THIS ISSUE
Pantone 302 C
Nero
Pantone Cool Gray 10 C
Bianco
COPERTINA -1 FOCUS_FP 2-17.indd 3
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SPECIAL FOCUS
PROCESSES AND PACKAGING TECHNOLOGY
TECNO PACK S.P.A. - GENERAL SYSTEM PACK IFP PACKAGING AT INTERPACK 2017
T
he three companies from the Schio area will be at the 2017 edition of Interpack in a unique exposition area, where the public can experience first-hand, examples of technological integration, applied to automation needs in packaging of user companies.
FP100
The new products and innovations are numerous. Tecno Pack will present a fully automated line able to pack with primary
TECNO PACK S.P.A. GENERAL SYSTEM PACK - IFP PACKAGING AUF DER INTERPACK 2017 FP100
D
ie drei Unternehmen aus Schio werden auf der Interpack 2017 auf einer Ausstellungsfläche vertreten sein, auf welcher der Öffentlichkeit Beispiele für moderne technologische Integration präsentiert werden, die auf die Bedürfnisse der Automatisierung von Verpackungsunternehmen abgestimmt sind und die hier bestaunt und auch angefasst werden können. Zu sehen gibt es viele Innovationen und Neuheiten. Techno Pack stellt eine vollautomatische Linie vor, die bis zu 72.000
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SPECIAL FOCUS
flow pack and secondary robotised pack machines up to 72000 biscuits/hour. Companies visiting the stand, will certainly be able to appreciate an application at the top of the current state-of-the-art, applied to industrial packaging. In this plant, we integrated the new FP 100 E horizontal flow pack machine, the result of dozens of years of technological evolution, used day after day by Tecno Pack S.p.A. The
FV210
PROCESSES AND PACKAGING TECHNOLOGY
experience gained by serving the major players in the global market, has enabled the Vicenza company to propose the most demanding users an even more advanced variation of horizontal flow pack machines. This combination provides markets with a fully electronic packaging machine with highly-sanitised cantilever frame, motorised film unwinding calender, side-sealing unit with two separate motors, transversal sealing units, both long dwell (with the innovative, fast changeover system) and high-speed box motion. The box motion version is currently the fastest prolonged sealing system with square motion of this type in the world; it combines the typical operating velocity of traditional D-like motion cut-seal machines, also known as long dwell, with the versatility of translating cut-seal ma-
FV210
Diamond Tunnel
Kekse/Stunde bei der primären Verpackung in Schlaubeutel abpackt und anschließend robotergesteuert umverpackt. Unternehmen, die den Stand besuchen, werden sicherlich von einer Anwendung begeistert sein, die auf dem aktuellen Stand der Technik der Industrieverpackung ist. Denn in diese Anlage haben wir eine neue horizontale Schlauchbeutelverpackungsmaschine FP 100 E integriert, das Ergebnis von Jahrzehnten des technologischen Fortschritts, der Tag für Tag bei Tecno Pack S.p.A. gelebt wird. Die Erfahrungen, die den wichtigsten Akteuren des Weltmarktes zugutekommen, erlauben dem Unternehmen aus Vicenza seinen anspruchsvollen Kunden noch fortschrittlichere
horizontale Schlauchbeutelverpackungsmaschinen anzubieten. Diese liefern den Märkten vollelektronische Verpackungsmaschinen mit freitragenden Konstruktionen für zuverlässige Hygienisierung, motorisierter Folienzuführung, Längssiegelungseinheit mit zwei unabhängigen Motorisierungen, Quersiegelungseinheiten sowohl Long Dwell (mit innovativem Schnellwechselsystem) als
auch mit Box Motion mit hoher Geschwindigkeit. Die Box Motion-Version ist derzeit das schnellste Versiegelungssystem dieser Art, mit quadratischer Bewegung; es kombiniert die typische operative Geschwindigkeit der Schneide- und Versiegelungsmaschinen mit „D“ Bewegung, der sogenannten Long Dwell, mit der Vielseitigkeit der Schneideund Versiegelungsmaschinen mit
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SPECIAL
PROCESSES AND PACKAGING
FOCUS
chines, aptly known as box motion. Ultimate operational precision, design and solutions studied for high sanitization, ergonomics, mechanic and electronic stability, high-speed for prolonged sealing, controlled atmosphere (MAP), manometric dosing of liquids (alcohol and antimould), integration into advanced print systems, upstream and downstream interaction with any integrated system, easy and user-friendly touch screen, reliability and long service, make the new FP 100 packaging machine, designed to be integrated into automatic lines, the best top-of-the-range alternative for food
TECHNOLOGY
companies that require the highest quality and performance standards. Visitors will also be able to see a vertical pillow pack machine based on the FV 210 model, a packaging machine made completely from stainless steel, equipped with an innovative cantilever frame, completely driven by brushless motors and able to produce 4-sided sealing bags with double gusset. IFP Packaging reveals the TWIN T 75 N 90 automatic shrink-wrapping machine, which will be integrated into the FV 210 vertical system and
has the task of automatically grouping the vertical bags and wrap them with shrink film, thus obtaining the so-called “secondary” packaging. A line for the automatic packaging of AFH industrial paper rolls in high-speed shrink film, based on the electronic continuous horizontal packaging machine – DIAMOND BOX – will make the visitor appreciate high technical profile solutions for the tissue industry. General System Pack offers the public three electronic horizontal flow pack machines, including the
Diamond
Translation, auch bekannt als Box Motion. Absolute Genauigkeit während des Betriebszyklus, Design und Lösungen für hohe Hygienisierung, Ergonomie, mechanische und elektronische Stabilität, High-Speed für längere Versiegelungszeiten, kontrollierte Schutzgasatmosphäre (MAP), manometrische Dosierung von Flüssigkeiten (Alkohol und gegen Schimmelbildung), Integration von fortgeschrittenen Drucksystemen, vor- und nachgeschaltete Interaktion mit jedem integrierten System, einfacher und benutzerfreundlicher Touchscreen, Zuverlässigkeit und Langlebigkeit machen diese neue Verpackungsmaschine FP 100, die entwickelt wurde,
GSP55EVO
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SPECIAL FOCUS
PROCESSES AND PACKAGING TECHNOLOGY
GSP55EVO INOX L.D., specifically designed for packaging small and medium pieces of cheese in a modified atmosphere and ready to be positioned and to work in hostile environments.
electronic horizontal flow pack machine with great potential and excellent cost-quality- performance ratio; the excellent solution for worldwide medium-sized and artisan businesses – baking, for example.
The GSP65EVO for packaging food products in trays in a controlled atmosphere, followed by heat shrinking and the achievement of an excellent aesthetic and shelf life result. The presentation concludes with the versatile and quick GSP50EVO, an
INTERPACK 2017 visitors will receive targeted responses, dedicated studies and extremely top-level solutions from the team of the three companies, to solve all issues with packaging in the most varied application fields.
The group of companies headed by Tecno Pack S.p.A. is confirmed as worldwide leader in the industry of machine manufacturers and packaging plants dedicated as “tailormade clothing” to companies that entrust their success in this excellent Italian business.
GSP55EVO
um in automatische Linien integriert zu werden, zur besten hochwertigen Alternative für Lebensmittelunternehmen, die Spitzenqualität und -leistungen verlangen. Die Besucher können auch ein vertikales Schlauchbeutelverpackungssystem auf der Basis des Modells FV 210 kennenlernen. Eine Verpackungsmaschine komplett aus Edelstahl mit innovativer Schwingarmstruktur, die vollständig von bürstenlosen Motoren gesteuert wird und in der Lage ist Faltenbeutel mit quadratischer Form herzustellen. IFP Packaging präsentiert eine automatische Bündelmaschine TWIN T 75 N 90, die in das vertikale System FV 210 integriert wird und die Aufgabe hat, die Beutel automatisch vertikal zu bündeln und mit einer Schrumpffolie, für die „sekundäre“ Verpackung, zu umwickeln. Eine auf der elektroni-
schen horizontalen Verpackungsmaschine Modell DIAMOND BOX aufgebrachten Linie für die automatische Verpackung von Industriepapierrollen AFH mit Schrumpffolie für höhere Verarbeitungsgeschwindigkeiten wird das Interesse der Besucher wecken, die hohe technische Lösungen im Tissue-Bereich schätzen. General System Pack bietet dem Publikum hingegen drei elektronische horizontale Schlauchbeutelmaschinen, darunter die GS P55 EVO INOX L.D., die speziell für die Verpackung von mittelgroßem und kleinem Käse unter Schutzatmosphäre entwickelt wurde und auch in aggressiven Umgebungen betrieben werden kann. Die GS P65 EVO dient dem Verpacken von Lebensmitteln unter Schutzatmosphäre in Schalen mit anschließender Schrumpfung, dadurch erhält man äußerst ästhetische Ergebnisse von
hervorragender Haltbarkeit. Die vielseitige und schnelle GS P50 EVO schließt die Präsentation ab. Eine elektronische horizontale Schlauchbeutelverpackungsmaschine mit großen Potenzial und einem hervorragenden Verhältnis von Preis, Qualität und Leistung; die optimale Lösung für den Mittelstand und das Handwerk, wie zum Beispiel für Bäckereien. Die Besucher der INTERPACK 2017 erhalten von den Teams der drei Unternehmen gezielte Angebote, spezielle Studien und hochwertige Vorschläge für die Lösung aller Probleme bei der Verpackung in den verschiedenen Industriebereichen. Die Gruppe von Unternehmen, unter der Führung von Tecno Pack S.p.A., bestätigt sich international als Marktführer unter den Maschinen- und Verpackungsanlagenherstellern, mit Angeboten, die speziell auf die Unternehmen abgestimmt sind, die sich an diese erfolgreichen italienischen Firmen wenden.
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SPECIAL FOCUS
PROCESSES AND PACKAGING TECHNOLOGY
ICA FOR OVER 50 YEARS, PACKAGING MACHINE DESIGNS
F
ood is the hearth of our wellbeing and packaging is an extremely important stage in the process of preserving its nutritional properties. This belief has brought ICA for over 50 years to develop and execute great packaging machine designs. At Interpack 2017 we will show some applications which are pivotal to the food industry. Flour as one of the most important staple in our daily diet will be in center of the stage with a line which by separating the process of bag forming from product filling is capable to execute highly accurate packs without compromising the output. This is a patented system which guarantees an excellent flour degassing. It enables an improved conservation of the product with very compact packages for better palletization. Coffee is the most traded food commodity in the world and cannot play a minor role. We will show a v/f/f/s line equipped with all that is necessary
to achieve the best preservation of this valued product. A good breakfast is not least important, that’s why we have dedicated to breakfast cereals our doy-bag line. A unique concept where forming and filling are carried out on separated modules. Last but not least are our beloved pets, hence to pet foods we have dedicated an innovative f/f//s line capable of bag forming made from a reel of film and not from a pre-formed
tube. Moreover, ICA is leader in treating fragile products such as bakery food. The solidity of these products is owing to the dedication and attention we give to little details and in every step of the packaging process. We also provide all our machines with packaging solutions in an adaptable vacuum and/or inert gas atmosphere, to enable the packaging of products like legumes, dry fruit and dry yeast. Visit us at Interpack (May 4th10th, Hall 15- booth E22), we will be glad to welcome you and show you our packaging solutions. Visit: www.icaspa.it
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We work with taste. To produce quality.
DISCOVER YOUR TURNKEY WINERY
For 40 years, we have been designing and manufacturing fruits juices tanks, with stirrers to mix sugar syrups, marmalades, dairy products, concentrates and alcoholic beverages. Fracchiolla. Solutions for real experts. Among our best clients
Industrie Fracchiolla S.p.a. S.P. 133 per Valenzano km 1,200 70010 Adelfia (Ba) - Italy T. + 39 080 4596944 F. +39 080 4596810 www.fracchiolla.it
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SPECIAL FOCUS
PROCESSES AND PACKAGING TECHNOLOGY
FBF ITALIA’S MACHINES ARE SUITABLE TO PROCESS A LOT OF PRODUCTS
AND CAN BE INSERTED INTO COMPLETE PROCESS/ PRODUCTION, BOTH IN SANITARY AND ASEPTIC DESIGN
F
BF Italia has designed and manufactured since 1987, high pressure homogenizers, positive displacement pumps, laboratory homogenizers and, thanks to the wide experience gained in this field, is now a key point-of-reference for plants manufacturers, suppliers of turn-key equipment and end-users in the food, chemical and pharmaceutical sectors. On-going innovation, exacting experimentation of special materials, strict quality controls and endurance tests allow FBF Italia to guarantee maximum performance, durability, reliability and safety; its mission is to offer to all its customers not only excellent sales services but also continuous relationship with constant, direct post-sales technical assistance; the target is to keep friendly relationship built on mutual evolution and innovation. FBF Italia’s machines are suitable to process a lot of products and can be inserted into complete process/production, both in sanitary and aseptic design. The main utilization fields of the company machineries are: • dairy industries (milk, cream, cheese, yoghurt, caseinates, proteins, soya milk, etc.); • ice-cream industries; • food, processing, preserving and beverage industries (fruit juices, tomato sauces, oil, ketchup, eggs, vegetable greases, emulsions, concentrates, baby food, etc.); • cosmetic, pharmaceutical, chemical and petrol-chemical industries
(starch, cellulose, wax, colorants, beauty creams, toothpaste, detergents, disinfectants, emulsions, inks, latex, lotions, emulsifiers oils, pigments, proteins, resins, vitamins, etc.). But what about the homogenizing principle? In order to permanently mix one or more substances in a liquid, a homogenizer must be used in such a way as to make it possible to micronize and disperse the suspended particles in the fluid, rendering it highly stable even during successive treatments and storage. The product reaches the homogenizing valve at a low speed and at high pressure. As it passes through the valve, it is subject to various forces that cause the micronization of the particles: violent acceleration followed by immediate deceleration causes cavitation with
explosion of the globules, intense turbulence together with high-frequency vibrations, impact deriving from the laminar passage between the homogenizing valve surfaces and consequent collision with impact ring. Homogenization can occur with the use of a single stage homogenizing valve (suitable for dispersion treatment), or double stage homogenizing valve (recommended for use with emulsions and for viscosity control when requested). FBF Italia’s range of machines can be commonly classified as follows: High pressure homogenizers Positive displacement pumps Laboratory homogenizers Positive displacement pumps for product containing particles. www.fbfitalia.it
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HIGH PRESSURE
HOMOGENIZERS
WHAT WE DO BETTER IS
HIGH PRESSURE HOMOGENISERS & PISTON PUMPS. ...and we’ll always do it better and better.
A complete range to suit a wide variety of applications and products
FBF Italia S.r.l. Via Are, 2 • 43038 Sala Baganza (Parma) Italy Phone: + 39 0521 548200 • Fax: +39 0521 835179 www.fbfitalia.it - info@fbfitalia.it
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PROCESSES AND PACKAGING TECHNOLOGY
COSTACURTA: NETZE UND FÖRDERBÄNDER FÜR DIE INDUSTRIE
SEIT 1921 SPITZENLEISTUNG MADE IN ITALY
C
ostacurta S.p.A.-VICO ist ein traditionelles italienisches Unternehmen mit einer Geschichte von über 90 Jahren Betriebstätigkeit. Bei der Produktion im Unternehmen werden Drähte und Bleche verarbeitet. Es ist auf die Konstruktion und Herstellung von Metallkomponenten für Industrie und Architektur nicht nur des italienischen, sondern auch des internationalen Markts spezialisiert. Costacurta exportiert den größten Teil seiner Produktion und ist zuverlässiger Zulieferer für Maschinenbauer in verschiedenen Branchen, wie Lebensmittel, Maschinenbau, Textil, Papier und Holz. Wir trafen den Geschäftsführer von Costacurta, Ing. Paolo Mondello, am Hauptsitz in Mailand.
1) Können Sie uns einen kurzen Überblick über die Arten von Netzen geben, die Costacurta produziert und in welchen Bereichen diese eingesetzt werden? Costacurta produziert gewobene Netze und Drahtgeflechte aus Metalldrähten, die aus hauptsächlich nichtrostendem Stahl, aus NickelChrom-Legierungen und seltener aus Kohlenstoffstählen bestehen. Es gibt zahlreiche Anwendungen, daher kann ich hier nur die wichtigsten nennen. Beispielsweise in der Ölindustrie, der petrochemischen und chemischen Industrie als Halteelemente oder Elemente der Eindämmung von Katalysatoren, beim Sieben von körnigen Produkten oder Pulver, beim Pressen von Kakaomasse, bei der Reinigung und der Aussortierung von Saatgut und bei der Wärmebehandlung.
2) Metallgitter und Förderbänder. Für welche Bereiche eignen sich Ihre Bänder. Costacurta produziert Förderbänder aus Draht und Metallbänder aus rostfreiem Stahl und Nickel-Chrom-Legierungen, seltener aus Kohlenstoffstählen und Legierungsstählen. Hierbei handelt sich um Förderbänder, die in industriellen Prozessen eingesetzt werden, wie beim Kochen, Kühlen, Gefrieren und Aufgehen in der Lebensmittelindustrie, bei der Wärmebehandlung und Sinterung in der Metallindustrie, beim Schrumpfverpacken und Verpacken unter Vakuum im Bereich ‚Packaging‘, dem Waschen von Garnen bei der Herstellung von ‚Rayon‘. Das Anwendungsspektrum von Metalltransportbändern ist sehr groß, die oben erwähnten Branchen sind jedoch die wichtigsten.
3) Gibt es bestimmte Märkte, in denen Ihre Produktion besonders gefragt ist. Costacurta exportiert rund 70% seiner Produktion. Die Exporte gehen vor allem nach Europa, aber auch die Vereinigten Staaten, Japan, Korea und der Nahe Osten sind Bereiche, in denen der Umsatz ein durchaus attraktives Niveau erreichen kann, je nach Anzahl und Größe der laufenden Projekte. 4) Wie bzw. worin unterscheiden sich Ihre Netze und Bänder von denen anderer Unternehmen: Qualität, Zuverlässigkeit, Kosten, After-Sales-Support. Costacurta fertigt Produkte auf der Basis spezifischer Kundenanforderungen. Daher ist, außer in sehr seltenen Fällen, eine Produktdifferenzierung nicht wirklich möglich, so dass sich unser Engagement auf die
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Conveyor belts for the packaging industry.
Costacurta conveyor belts are used in packaging as well as in many other industrial processes. Thanks to the specific experience gained over more than 60 years, Costacurta can assist the client in the selection of the most suitable type of belt for the specific application. Costacurta conveyor belts are suitable for applications with temperatures ranging from -150°C to +1150°C.
tcb@costacurta.it www.costacurta.it
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Pantone 30
Nero
Pantone Co
Bianco
17/03/17 12:08
SPECIAL FOCUS
Produktionsqualität und Zuverlässigkeit des Service konzentriert, der sich in der Präzision und Klarheit des Angebots konkretisiert, unter Wahrung dessen, was versprochenen ist und bei dem Versuch, die Erwartungen der Kunden zu verstehen und zu erfüllen. 5) Die Produktion aus dem Hause Costacurta wird in verschiedenen Branchen angewendet, können Sie uns sagen, wie hoch das Interesse von Costacurta an der Lebensmittelindustrie ist, die in den letzten Jahren eine starke Entwicklung vor allem beim Export erlebt hat? In der Lebensmittelindustrie gibt es drei wichtige Produkte/Anwendungen von Costacurta: das Drahtgeflecht für Kakaopressen; die gebohrten Bleche für Schneckenpressen, die in den Zuckerraffinerien installiert sind, um die letzten Zuckerreste aus den Zuckerrüben zu holen und die Förderbänder für Spiraltürme, die beim Kühlen, Einfrieren, Gären, aber auch bei der Pasteurisierung und beim Kochen von Nahrungsmitteln verwendet werden; Costacurta ist aufgrund der produzierten Menge, der Produktqualität und der Bandbreite des Sortiments in Europa in diesem Sektor führend.
PROCESSES AND PACKAGING TECHNOLOGY
6) Heute sind mehrere Länder im Ausland in einer Entwicklungsphase, so dass sie besonders empfänglich sind für Technologie und Anlagenbau. Spüren Sie, sowohl in der italienischen Industrie als auch direkt, diesen Trend ebenfalls? Costacurta produziert Komponenten, die in Maschinen und Anlagen instal-
liert sind. Die Kunden sind in den meisten Fällen europäische Hersteller solcher Maschinen und Anlagen. Wenn diese ihre Verkäufe in ihren Ländern steigern, dann kommt das indirekt Costacurta zugute. Schwieriger ist es für Costacurta die eigenen Komponenten direkt an lokale Hersteller von Maschinen zu verkaufen, obwohl es einige Fälle gibt es, in denen uns dies durchaus gelingt. Ein Fall für sich ist das Innere der Reaktoren für die Öl-, Petrochemie und chemischen Industrie, wobei Costacurta in den Listen als qualifizierter Anbieter der führenden Lizenznehmer der Technologie weltweit geführt wird. Wenn sich ein Projekt in einem Land positiv entwickelt, dann kann Costacurta davon profitieren, indem es, je nach Produkt, direkt die Bestellung vom Lizenznehmer der Technologie oder von den Herstellern der Reaktoren erhält, der wiederum verpflichtet ist die Komponenten von einem Unternehmen zu kaufen, das auf der Liste der qualifizierten Lieferanten der Lizenznehmer der Technologie geführt wird. Besuchen Sie: www.costacurta.it
Pantone 302 C
Nero
Pantone Cool Gray 10 C
Bianco
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NIAS & NLS Non-Intentionally Added Substances & Non-Listed Substances
RISK ASSESSMENT OF FOOD PACKAGING MATERIALS OR ARTICLES
NIAS assessment step by step Known & Authorized
Known but not Authorized
Detected but not Identified
Not Detected
CSI technicians follows three components for the assessment of the NIAS: • Identification of the substances present in the material • Estimation of their migration level leading to an estimate of possible consumer exposure • Risk assessment which considers the potential human exposure to any hazard (nature and potency) posed by the chemicals This process can be further subdivided, for convenience, into 8 steps: 1. Prediction 2. Detection 3. Identification 4. Migration levels 5. Consumer exposure 6. Hazard characterization 7. Risk assessment 8. Assessment (yes/no) and conclusions
ABOUT US CSI, an IMQ Group Company, is a multipurpose Certification and Behavioral AnalysisCenter operating in the field of company services in an international context, with a wide offer diversified in terms of technology and sectors.
www.csi-spa.com |
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Sales Manager: Silvia Arrigoni | tel: +39 02 38330 306 | silviaarrigoni@csi-spa.com Head of Laboratory: Alberto Taffurelli | tel: +39 02 38330 280 | albertotaffurelli@csi-spa.com
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SPECIAL FOCUS
PROCESSES AND PACKAGING TECHNOLOGY
INTEGRATED, STANDARD AND CUSTOMIZED SOLUTIONS, FROM THE PROCESS TO THE END LINE
F
rom May 4th to 10th at Interpack, Hall 14 Stand A14, Cavanna will present new systems for primary packing, horizontal flowpackers and robotized units to form, fill and close cases. The new Cavanna promise is “all around Your flowpack”: it provides integrated, standard and customized solutions, from the process to the end line. We will present 5 machine lines with a great level of innovation. Some of these latest products are the following: • PI.CO. is the new loader for delicate and fragile products that are handled individually. PI.CO. loader doesn’t overlap
products nor create friction that could damage them and ensures the portioning in slugs and piles, all in one solution. • A new SBF volumetric loader integrated into a ZERO5S NKZ flowpacker. The main feature of this loader is a different design that makes cleaning, change-overs and maintenance easier. • A vision system detects shapes and positions of the products: two G44 robotized isles receive the digital signal from the vision system, turn the products and put them on the Zero4 wrapper infeed. A wrapper conceived for frequent and effective sanitization.
• A ZERO5 Box Motion wrapper that seals at controlled temperature (longitudinal and transversal ultrasonic sealing). Unlike a standard flowpacker, the Zero5 Box Motion focuses the heat only in the sealing areas, leaving the rest of the pack at ambient temperature and preserving the product taste. www.cavanna.com http://interpack.cavanna.com/
STANDARD- ALS AUCH MASSGESCHNEIDERTE INTEGRIERTE LÖSUNGEN VOM PROZESS BIS ZUR END-LINIE ANBIETEN
V
om 4. bis zum 10. Mai wird Cavanna seine neuen Verpackungssysteme zur Behandlung von Lebensmittel, und nicht nur, an der Interpack Hall 14 Stand A14 ausstellen und vorstellen: FlowpackVerpackung; zweite Verpackung, Befüllung und Schließen von Schachteln und Displaykartons.
Das neue Versprechen von Cavanna ist in der Tat „all around Your flowpack“: d.h. Cavanna wird sowohl Standard- als auch maßgeschneiderte integrierte Lösungen vom Prozess bis zur End-Linie anbieten. Cavanna wird 5 Linien mit hohem Innovationsgrad präsentieren. Hier folgend finden Sie eine kurze Zusammenfassung der wichtigsten Eigenschaften:
• PI.CO. ist der neue Beschicker zur horizontalen Verpackung von sehr zerbrechlichen und leichten Produkten, die einzeln behandelt werden. Bei diesem Ladesystem werden die Produkte weder überlappend noch gerieben, das bedeutet keine Brüche. Aber die Innovation dieses Systems ist, dass die Produkte sowohl in Stapel als auch hochkant stehend durch eine einzige Lösung verpackt werden. • Der neue volumetrische Beschicker SBF ist in einer Linie mit einer Zero5S NKZ Verpackungsmaschine integriert. Das neue Design dieses Ladesystems erlaubt leichte Reinigung und Wartung und einen schnellen Formatwechsel. • Ein Vision-System, das Form und Lage der Produkte genau erkennt; Zwei Roboter G44 erhalten das digitale Signal vom Vision-System, saugen die Pro-
dukte ab, drehen sie in die gewünschte Richtung und legen sie dann zwischen die Kettenmitnehmer der Verpackungsmaschine Typ Zero4. Die Zero4 ist eine vereinfachte, schelle und wirkungsvolle Verpackungsmaschine, die für häufige Sterilisierungsanforderungen konzipiert wurde. • Zero5 Box Motion verwirklicht 2 Schweißarten (längs und quer) aber bei kontrollierter Temperatur. Im Gegensatz zu einer klassischen Verpackungsmaschine, konzentriert sie die Wärme nur da, wo die Schweißung stattfindet, der Rest der Verpackungsmaschine bleibt bei Raumtemperatur und das Produkt bleibt unverändert. www.cavanna.com http://interpack.cavanna.com/
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Flowpack? To each his own. Each one has different shapes and products, number of pieces and arrangements, fragility and type of wrap, sensitivity to cold and hot. If you cannot afford stops, scraps and faults, if you need to work in a small space, if you need fast size change-overs, than you can afford Cavanna. Infeed systems, buffers, loaders, flowpackers, robotics for multipack and displays, vision systems: they all work integrated around your flowpack. We look forward to seeing you at: www.cavanna.com sales@cavannagroup.com Italy | Brazil | USA Hall 14 - Stand A14
SPECIAL FOCUS
PROCESSES AND PACKAGING TECHNOLOGY
BMB, FOOD INDUSTRIAL SOLUTIONS
J
ust a few words to describe our company‌ Experience, competence, professionalism, high dynamics, make of BMB a very popular company in the food sectors and not only. We are not just a producer and seller of vacuum machines but we are researchers of solutions to transform your idea on equipment to increase and simplify your productions and packaging process. All our products are the result of the many experiences development directly on the productions ground. Through extensive planning and study and the most modern design technologies we can realize advanced technological solutions with high reliable standard and very easy use and management. Our mission is to provide a solutions, and for this reasons we follow ours customer during all the product life. We have a precise internal organization, a complete coding of used
particular, an efficient customer service to ensure at our customers a clear and immediate answer. On demand, the machines can be equipped with router to remote control, or receive directly in your phone a message with machine informations.
Ours range of production include : single and double chambers vacuum machine, belt conveyor vacuum machine, shrinking and drying unit, automatic trays sealer machine and thermoforming machine. Believe in our experience, we have a good solution for your vacuum and ATM packing. Visit: www.bmb-bmb.com
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PROCESSES AND PACKAGING technology
I.C.F. & Welko PARTNER FOR INNOVATION
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ince 1961, I.C.F. & Welko S.p.A., an Italian company based in the mechanicalengineering district of Maranello, has been planning, manufacturing and installing plants, machines and equipment worldwide for food, chemical, pharmaceutical and agro industries.
I.C.F. & Welko S.p.A. provides cuttingedge solutions for spray drying, fluidized bed drying, freeze-drying, evaporation, extraction, aroma recovery, agglomeration; hundreds of our customers successfully process a wide range of products with I.C.F. & Welko S.p.A. complete “turn-key” plants, such as dairy products, coffee, breakfast and beverages (chocolate beverages, coffee extracts and surrogates, instant coffee, cappuccino, tea, herb teas, broths, soups, etc.). Each plant is tailor-made to the customer’s requirements and provides outstanding performance, high automation levels, great flexibility and energy saving, in total compliance with the highest safety, security and environmental standards. I.C.F. & Welko S.p.A. has always been strongly committed to Researching and developing new technological solutions to cater to constantly-changing industry needs; our company knows that challenges are strategic opportunities and offers itself as the partner for your innovation, meaning a key partner for your success. Our company has an innovated and fully equipped research-test-
essary dimensioning and planning elements • provide technological assistance for new solutions. ing laboratory, which allows our customers to: • simulate and test product behavior under processing conditions • make the proper plant, machine and equipment choices • fully understand product treatment characteristics • identify process variables and nec-
Our R&D lab is staffed by the most experienced and trained personnel available, whose work consists in ongoing research aimed at continuous upgrading and the increasingly better satisfaction of customers and stakeholders. www.icfwplants.com
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TURN-KEY & TAILORED DRYING SOLUTION
ICF & Welko supplies advanced solutions for spray drying, fluidized bed drying, freeze-drying, evaporation, extraction, aroma recovery, agglomeration, as well as complete lines for instant coffee and dairy powder production. Each plant is tailor-made on the customer’s requirements and provides outstanding performance, high automation level, great flexibility and energy saving. I.C.F. & Welko S.p.A. | Via Sicilia 10, 41053 Maranello ( Mo ) Italy info@icfwplants.com | www.icfwplants.com
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PMR: the ideal partner for your success CAPPING
PICK AND PLACE
FILLING
LABELLING
We are a leading manufacturer of filling, capping and labelling machines; all our solutions provide a very positive contribution to companies that exploit it. The wide range of our proposals is addressed to all productive sectors and meets the most varied technical requirements. All components of our machines are completely “Made in Italy”.
FILLING CAPPING LABELLING since 1971
PMR System Group srl Via Bertacciola 41 20813 Bovisio Masciago (MB) - Italy +39 0362 594502 - +39 0362 594485
pmr@pmr.it - www.pmr.it
IPI BRINGS INTERPACK 2017 THE FUTURE OF THE ASEPTIC PACKAGING
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Extremely high performance machineries and aseptic packages designed by IPI debut at one of the most important European packaging fairs
I
PI, a thirty-five-year-old leading company in the aseptic packaging sector and since 2013 part of Coesia Group, will be exhibiting at Interpack in Dusseldorf-Germany, May 4-10 at Coesia booth D57 in hall 6.
A strong market focus approach combined with a deep knowledge of market trends and ability to track consumer habits, make IPI a strategic partner able to provide functional and unique aseptic packaging solutions. The premium shape Caliz is one of the very many IPI successful products with a stylish design and ergonomic shape that meets both customers today needs and market future trends.What’s more, IPI has gone even further - together with Coesia Group has
shaped the aseptic packages of tomorrow and Interpack will be the best stage to share them with customers. The new revolutionary and eye-catching packaging line has been specifically designed not only to be a winning and flexible solution, but also to make the product stand out on the shelf while taking customer’s brand value and giving it directly to consumer’s hand. A section of Coesia booth will be dedicated to the new IPI’s flagship machine, the FLEXPEED FX 120, already launched at 2016 PackExpo tradeshow in Chicago. Speed, flexibility, versatility and efficiency are just a few of the remarkable features of the new IPI filling machine that today is the fastest flexible roll-fed aseptic filler worldwide, running up to 12,000 pph for portion sizes (100-
375ml) and up to 10,000 pph for family sizes (500-1000ml). IPI at Interpack will also give you the chance to view the new FX120 in action. At Interpack IPI, along with support of an International research institute, will offer visitors the opportunity to dive in workshops on how packaging design can draw consumer’s attention and how to use Big Data for boosting efficiency of the aseptic filling line by reducing waste and improving products quality. Both workshops will be held several times daily. Today IPI is proud to be one of the few Full Systems Suppliers worldwide providing state-of-the-art products and integrated solutions that can support customers across the entire value chain to launch yet another successful products on the market.
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PROCESSES AND PACKAGING technology
Zip-pak ShowcaSeS InnovatIve ReSealable ZIppeR SolutIonS
Z
ip-Pak®, a division of Illinois Tool Works, Inc. (ITW) and the global leader in resealable flexible packaging innovation, works closely with brand owners, converters, contract packagers and original equipment manufacturers. The company holds over 400 closure and related patents worldwide, and offers the most comprehensive portfolio of resealable zipper solutions. The Zip-Pak culture is one of continuous innovation and close collaboration with customers and packaging partners. Zip-Pak helps build brand preference with a range of quality resealable zipper solutions that deliver an enriched interactive experience, ease of use, and greater convenience to consumers. Headquartered in Illinois, Zip-Pak operates seven worldclass production facilities strategically located around the globe. This worldwide presence provides Zip-Pak with a unique viewpoint from which to readily identify emerging opportunities for resealable flexible packaging. Every day Zip-Pak reclosure technologies
and zipper application expertise play a pivotal role in elevating and differentiating noteworthy products and brands. Following are just a couple of the most current Zip-Pak success stories. •ZIP360®: When implementing a brand redesign for one of their signature frozen baked goods lines, this brand chose to add a consumervalued reseal feature to the packaging in the form ZIP360. The ZIP360 resealable pouch creates a wider opening for convenient product access. The reclosure is designed to close on itself with no end termination for full perimeter resealability. In addition to making the packaging more convenient and user-friendly for the consumer, the ZIP360 package format provides structural reinforcement to the film helping the package maintain it form and integrity upon the initial opening and throughout repeated use. • SecureLok™: This difficult-to-open package is the reclosure solution-ofchoice for several brands around the global. Uniquely designed to feature a non-intuitive 2-step opening process, this press-to-close zipper effectively combines child-deterrent security with reclosing convenience. SecureLok™ is ideal for detergent tablets, lawn & garden chemicals, and more. •Fragrance-Zip™: In order to competitively refresh a flagship product line, a global brand owner chose the innovative Fragrance-Zip to differentiate themselves in a highlycompetitive home care category. The Fragrance-Zip closure is designed to emit a customized aroma upon initial and subsequent openings of a flexible resealable package. The scent is embedded in the
zipper during the manufacturing process. This versatile fragrance technology can be customized and may be incorporated into a number of packaging styles. Zip-Pak offers an extensive product range, inclusive of unique flexible package closure solutions that align with consumer trends and needs. “While some may suggest we’re trendsetters,” remarks Murray Leighton, Director of Global Engineering for ZipPak, “we view ourselves as imaginative and skilled interpreters of consumer behavior, always in step with and supportive of both emerging and established trends.” Many Zip-Pak products are the result of leading-edge ingenuity and progressive collaborations with supply chain partners, resulting in advantages for both brand owners and consumers alike. Visit Zip-Pak at Interpack 2017 to experience the full range of proven Zip-Pak technologies and explore new innovations. You can find them in Hall 10/Stand B98. www.zippak.com
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Where visionary thinking and innovative ideas mean business Zip-Pak customers enjoy a unique combination of knowledge, experience, global resources and technical expertise, resulting in standout performance on store shelves and in the home. That’s why they choose Zip-Pak, the leader in resealable innovation.
Emits a customized aroma upon initial and subsequent openings.
Wrap-around resealability with a wide opening for easy access.
Visit us at Interpack 2017: Hall 10 / Stand B98 www.zippak.com ZIP-PAK®, the ZIP-PAK Symbol®, and the ColorLine Design® are registered trademarks of ITW.
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SPECIAL FOCUS
PROCESSES AND PACKAGING TECHNOLOGY
HIGH TECHNOLOGY FOR TRACKING AND INSPECTION
L
eader in serialization systems for pharmaceuticals, Antares Vision aims to grow also in the food industry, providing its expertise and technology for the tracking of products throughout the supply chain and systems for label inspections. Following its international confirmation in the pharmaceutical industry, Antares Vision increasingly looks to the food and beverage sector. Its systems for tracking and inspection of packages, installed worldwide within major pharmaceutical companies’ plants, are an important calling card for the increased traceability and safety demands of the food industries. Track & Trace: food supply chain under control “The Track & Trace systems have until now been mainly applied to pharmaceutical serialization, also in light of the national regulations that are mak-
BOS-Bottle Orientation System: vision head and illuminator installed on labelling machine
ing it mandatory in several countries,” explains Paolo Gilberti, Business Development Manager of the Industrial Vision Systems Division of Antares Vision. “However, they are destined to become increasingly relevant in the food industry. We believe that, even in the absence of legislation imposing serialization of food, this industry will gradually adopt standard tracking rules. Antares Vision is not only one of the leading companies in the world in the development of Track & Trace systems, but it is the only one that manages the tracking of the entire production chain by integrating logistics warehouse management”. “Many manufacturers are still turning, for traceability solutions, to generic software houses or seek to develop software internally, often without possessing proper expertise and without considering the existence of industry specialists”, comments the manager. “We are positive that the food industry’s reception to Track and Trace systems will greatly increase, especially because they allow the individual tracking of any defective or contaminated product and a quick withdrawal from the market, avoiding to lose entire batches”. All printing and control functions can be included in compact “standalone” units, or in integrated kits on board existing machines which allows considerable space savings on packaging lines. Solution for labelling machines Another cutting-edge technology in the field of vision controls for food and beverage is the inspection of labels. “Labelling is a critical stage in primary and secondary packaging, not only for the information that labels provide and for traceability, but also for exquisitely aesthetic aspects”, states Gilberti. “Antares Vision has developed solutions designed specifically for the labelling
Serialization unit Print & Check EVO
industry dedicated to food packaging”. The ALC system, Antares Label Check is able to check the correct positioning and measurements of labels on the package inline. Another innovative - and patented - system for labelling is BOS, Bottle Orientation System, designed to orient bottles during the labelling phase. Its goal is to meet the increasingly complex requirements that have emerged in the bottling industry. “The evolution of marketing and consumption patterns has led to an increased use of glass and PET bottles, with studied shapes, engraved or embossed logos, especially for limited production”, explains Gilberti. “There are already special bottle labelling machines on the market that require costly investment and long set up times, which are not justifiable for small lots or for third party manufacturers”. The BOS system instead relies on a single camera which, focusing on the bottle, identifies the point where labels must be positioned and communicates it to the labelling machine, which moves the
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plate according to the correct angles. An advantage of the system is its adaptability not only to different designs but also to containers made of different materials. The highest performing version can operate on machines whose production reaches 70 thousand bottles/hour. A new vision The skills developed in a decade of
PROCESSES AND PACKAGING TECHNOLOGY
activity in the pharmaceutical industry have opened the doors to some of the world’s top food and beverage groups for Antares Vision. “Now our aim is to increase applications developed for this sector and expand collaborations with industrial PC manufacturers. Food packaging still represents a small share of our turnover, but we estimate that in the coming years it
will significantly grow”, concludes Gilberti. www.antaresvision.com
NEW EUROPEAN PLANT ENHANCES PROCESS EQUIPMENT MANUFACTURING CAPABILITY
S
PX FLOW offers an extensive range of hygienic valves, plate heat exchangers, pumps, homogenizers and process systems designed for use in dairy, food, beverage, pharmaceutical and personal care production. As part of their continued commitment to excel in service, quality and delivery, SPX FLOW has recently expanded production capabilities by opening a new manufacturing campus in Europe. BYDGOSZCZ, Poland, January 31, 2017 – The new SPX FLOW facility in central Europe is designed for manufacturing excellence in terms of efficient production of high quality products with reliable and competitive lead times. The facility is fitted with advanced manufacturing equipment and a highly trained workforce to ensure components are made to the highest quality standards with streamlined inventory processes that keep them readily available at competitive prices. This enables SPX FLOW to offer its customers rapid delivery of precision engineered products that are designed for long life and dependable performance. Hygienic valves manufactured in the new plant include automatic and manual versions for shut off, flow diversion, throttling control, aseptic, and mix proof applications. All are designed to be lightweight, maintenance friendly, and cost-effective.
Innovative designs include the DA3+ double seat mix proof with seat lifting, the MS4/MSP4 aseptic series, the SWcip4 and SD4 double seal configurations, the highly versatile SW4 single seat series, and advanced CU4 control units. A wide range of sanitary plate heat exchangers are also produced in the new plant. These include gasketed, semiwelded and welded configurations in a variety of plate materials, corrugation patterns, plate heights, gasket types and connection options. It also manufactures SPX FLOW’s leading homogenizer machinery with a selection of materials and homogenization valve types available to ensure an even dispersion characteristic across a wide range of applications and processing conditions; including abrasive, sterile and highly viscous fluids. Overall, the extensive product portfolio, multiple configuration options, ability to fully customize solutions means SPX FLOW can provide solutions for countless applications worldwide. The European plant represents a multimillion dollar investment for SPX FLOW and is part of its commitment and strategy to ensure an outstanding customer experience. Every product that is produced at the new 28,000 m2 facility undergoes multiple quality checks prior to shipment to ensure it completely meets specifica-
tion and quality standards. The new centre also offers dedicated spares and aftermarket support operations. Inventory profiles are managed to meet lead time requirements with warehouse teams focused on achieving daily shipping goals for incredibly rapid deliveries. Furthermore, the new plant is located close to major transportation hubs with easy connection to primary carriers to ensure accurate shipping and enable overnight deliveries.
The factory represents a significant investment to advance SPX FLOW manufacturing capability and support global demand for its high quality products. Customers can learn more about the new manufacturing centre by viewing the following video: https://www.youtube.com/ watch?v=IF64XcMBlsE or contacting a local sales representative to setup an in person visit. For more information about the new European plant, please visit: http://www. spxflow.com/en/apv/about-us/ news/.
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TECHNOLOGY
READY FOR INTERPACK 2017
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urosicma has attended Interpack exhibition for more than 40 years! After celebrating the 50th anniversary of its activity and reaching new records in terms of turnover, the company has enlarged its Headquarters in Milan by acquiring an additional building. Eurosicma brand, thanks to its 50 years history and its “made in Italy� tradition has developed a great experience in the world of packaging. THIS YEAR, EUROSICMA CHANGES ITS LOCATION, MOVING TO HALL 14, STAND C29. In order to show its diversified knowhow and the wide range of horizontal wrapping machines, the company exhibits packaging solutions for X-fold and flow pack with its primary and multipack applications. Proving the growth of the distribution and feeding systems, new applications employing Pick & Place systems are introduced. Such units are suitable for the handling of products and packs and they can be equipped with camera vision system. To wrap products like biscuits or crackers on edge in X-fold style, the main strength is still the EUROFOLD
Complete flow wrapping line for biscuits in pile recently supplied.
machine, which celebrates 10 years from the introduction of its first fully electronic version. The configuration shown is combined with the Automatic Portion Volumetric Feeder, a high performance slug feeder able to create and transfer the portions according to the set parameters. Eurosicma also exhibits the new version of the high-performance pressure-less and contact-less Timing and Feeding system HSF. With its belts individually servo-driven and equipped with auto-centering and auto-tensioning system, such highspeed feeder has been designed to handle a wide range of products, even the most delicate ones such as sticky and thin bars, enrobed products and many others. As tradition, also this year cannot come
Primary and multipack flow wrapping line recently supplied.
without the evergreen flow wrapper EURO 77 DS 900 Candy Version in its top configuration, which celebrates 20 years anniversary of production counting over than 800 sold units. Thanks to the high flexibility, such version is only one of the available dedicated applications. Indeed, the EURO 77 DS series is suitable for wrapping also jellies, lollipops and pellets simply through dedicated kits to be applied on the disc feeding system. Today, the company counts more than 4300 machines installed in over than 85 countries worldwide among the major food manufacturers. Eurosicma R&D Department is constantly working on innovations and improvements of its products, as the company will show at Interpack. Interpack exhibition is the most significant international opportunity for Eurosicma to meet the customers become friends, to face with the most important players of the market and to establish new collaborations and longterm relationships with new partners who might be interested in collaborating with a reliable, supportive and fair company. www.eurosicma.it
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MACHINING
MECHANISCHE FERTIGUNG 04-10 MAY HALL 18 STAND H17
MIllING
·· DRIllING
FRÄSEN
·· BOHREN
Our know-how at your service
Unser Know-how für Ihre Erfordernisse
Specialised in the machining of mid-sized and large
Spezialisten für die Bearbeitung von großen und mittleren
AlUMINUM plates
AlUMINIUMplATTEN
Quality, speed and service are our strong points
Unsere Stärken sind Qualität, Schnelligkeit und Service
OUR OBJECTIVES:
UNSERE ZIELE:
• Flexibility of small and mid-sized companies
• Flexibilität für kleine und mittlere Unternehmen
• Full service as large companies
• Komplettservice für Großunternehmen
B.M. Group s.r.l. - Via Garziere, 36 - 36010 Zanè (VI) Italy - T. +39 0445.314036 - F. +39 0445.314911
e-mail: bm@bmgroupsrl.com - www.bmgroupsrl.com - www.bmanodizzazione.com
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INNOVATIVE FLOUR COOLING SYSTEM BY AGRIFLEX SRL PATENT NR. 1401347
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ince over 40 years, Agriflex srl is leader manufacturer of installations for the handling of raw materials. Thanks to our inhouse research department, we have successfully conceived, built an patented our innovative system for the flour cooling. Let us introduce it to you as follows: Dough temperature control is a key factor in obtaining constant and ideal quality in the production of bakery products at industrial and small business level. Infact, the cooling process of the flours allows slowing down the rising of the dough and adequately adjusting it to the times of each production line. Among the methods currently used for this purpose, often with high costs and poor results, one of the most common and popular is that of lowering the dough temperature by adding ice. The limitation of this method is in the empirical approach used both to determine the amount of ice to be used in function of the detected temperature and the reduced quantity of water to pour in the dough since it is obtained by the melting of the ice. Some people cool the dough by mixing liquid nitrogen, although this method is quite expensive and therefore impractical. Others mix the flours using lamellar flows of cold air, but this is a poorly efficient method, due to the reduced specific heat of the air and the risk of changing its humidity.
Finally, another cooling method uses screw heat-exchangers: while conveying flours to the mixer, their movement mixes them with liquid nitrogen or CO2 that is injected for cooling purposes.
Unfortunately, despite being excellent for flour conveying, the screw is not equally effective in mixing flour with the cooling means, which consequently are used in large quantities and increase both plant and operat-
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ing costs due to the difficulty of cleaning and maintaining such cumbersome heat exchangers in efficient working order.
and the absence of accumulations, ensures the correct temperature of the dough, compensating the temperature variations of the other components and ambient temperature; - ease of maintenance since all areas can be easily cleaned.
The proposed method offers different, significant advantages: - high energy efficiency thanks to the direct exchange and consequently reduced operating costs; - high effectiveness thanks to the considerable temperature reduction; - complete system automation that, thanks to the reduced thermal inertia
The Agriflex Flour Cooling System is easily retrofitted on existing installations and it is particularly suggested in various productions. Visit: www.agriflex.it
“ Solutions for the world ...
a world of solutions. �
www.agriflex.it
STAND
2C16 ITALY
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ELMITI SRL,ELECTRIC HEATERS
O
ur company ELMITI SRL is a leading reality in electric heaters sector. It was founded in 1979 and now it is well known for its high quality, technology and flexibility. Our equipped warehouse permit us to ship the goods in a few days from the order reception. Our great versatility allow us to manufacture customised heaters, using different tube diameters (6.5; 8; 10; 12.1; 16 etc. ) and various materials as mild steel, AISI 304, AISI 321, AISI 316 and INCOLOY 800.
• • • • • • • • • • • •
We work for a lot of sectors, for instance: • Food and canning industry-machinery • Spray nozzles • Electric steamer boilers • Shoes factory - machinery • Boatyards • Chafing dish trucks • Dairy factory - machinery • Tannery - machinery • Distillation
• • • • • •
Confectionary sector Machinery Drying systems - machinery Annealing ovens - cables Bakery, pastryand pizza ovens Idustrial electric ovens Paint drying ovens Fryers Galvanisation - machinery Hot air and vapour electric generator Big kitchens Packaging - machinery Smoking machinery For speck/cured meats Washing machinery Oil machinery Dishwashers - washing machines for big communities Laundries / dry cleaners - machinery Meat and cured meats manufacturing - machinery Hot millwork - machinery
• • • • • •
Cables enamelling - machinery Wire drawing - machinery Cables hot treatment - machinery Industrial ironing - machinery Industrial cleaning - machinery Medical and electromedical - machinery and devices • Honey - machinery • Golsmith’s shops - machinery • Hospitals - supplies • Hairstylists - supplies • Pasteurization • Gastronomy / pizzerias - machinery • Industrial and vapour cleaners • Solvents recycling - machinery • Sauna and turkish bath - equipment • Sterilising - machinery • Roasting - machinery • Cooling towers • Metals thermal treatment - machinery • Painting – machinery
ELMITI SRL, ELEkTRISCHE HEIzELEmEnTE
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ie wurde in 1979 gegründet und jetzt ist sie für ihre gute Qualität, Technologie und Flexibilität berühmt. it unserem ausgestatteten Lagerhaus können wir Produkte in einigen Tagen seit der Bestellung schicken. Unsere Vielseitigkeit gibt uns die Möglichkeit, Produkte nach Kundenwunsch zu produzieren, mit der Verwendung von verschiedenen Durchmessers ((6.5; 8; 10; 12.1; 16 etc. ) und Werkstoffe wie Baustahl, AISI 304, AISI 321, AISI 316 und INCOLOY 800.
M
Wir arbeiten für verschiedene Sektoren, zum Beispiel: • Lebensmittel- und Konservenindustrie – Maschinen • Zerstäubers
• Elektrische Dampfkessels • Schuhfabriken – Maschinen • Werften • Warmhalteplatten • Käserei – Maschinen • Gerberei – Maschinen • Destillation • Süßwarenindustrie • Trocknung - Maschinen • Temperofens – Kabeln • Bäckerei, Konditorei und Pizza Ofens • Industrielle elektrische Ofens • Lacktrockenofens • Ofens für große Gemeinschaften • Fritteusen • Galvanisation - Maschinen und Anlagen • Warme Luft und Dampf Generator • Große Küchen • Verpackung – Maschinen und Anlagen • Räucherung Anlagen für Speck und
Wurstwaren • Reinigung Anlagen • Anlagen für die Olivenindustrie • Käseindustrie – Maschinen • Geschirrspülmaschinen – Waschmaschinen für große Gemeinschaften • Wäschereien / chemische Reinigung – Anlagen und Maschinen • Fleisch und Wurstwaren Verarbeitung – Maschinen und Anlagen • Warmwalzanlagen • Kabels Lackieranlagen • Drahtziehen - Maschinen • Kabels Wärmebehandlung • Industrielle Bügelanstalten - Maschinen • Industrielle Reinigung – Maschinen • Medizinische und Elektromedizinische – Maschinen und Anlagen • Honig – Maschinen • Goldschmiede – Maschinen
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Our main products are the following: • Tubolar armoured heating elements • Heaters for heat-shrinking tunnel • Cartridge heaters for hot levels and for bag closing • Finned heat-generating units and sets • Immersion heaters • Heat-generating sleeves • Nozzle heaters • Heat exchangers • Heating elements for defrosting
• Heating cables • Self-regulating heaters with water tray • Anti-condensation heaters • Infrared ceramic heaters • Electric heaters for ovens (big communities) • Heating elements for ventilated ovens • Electric heaters for coffee machines • Electric heaters for chocolate manufacturing process • Heating elements for the toasting of nuts You can visit our new website, translated in dif-
ferent languages including Arabic, where you can find our big products range.
• Krankenhäuser • Friseurs • Pasteurisierung • Teigwarenfabrik • Pizzeria / Gastronomie – Maschinen und Anlagen • Wiederverwendung von Lösungsmittels - Maschinen und Anlagen • Sauna und türkisches Bad • Reifung von Wurstwaren • Sterilisierung - Maschinen und Anlagen • Behandlung von Textilien – Maschinen und Anlagen • Rösten – Maschinen • Behandlung von Metalls – Maschinen
• Lackieren – Maschinen
• Infrarot Heizelemente aus Keramik • Heizelemente für Äußere / für Räume • Heizelemente für Ofens (große Gemeinschaften) • Widerstände für Kaffeemaschine • Heizgeräte für die Schokoladeverarbeitung • Heizelemente für das Rosten des Haselnüsse
Unsere Hauptprodukte sind: • Panzerrohrheizgeräte • Rippenheizgeräte - Heizbatterien • Heizpatronen • Heizgeräte für Flüssigkeiten • Bandheizungen • Düsenheizungen • Wärmetauscher • Heizgeräte für die Entfrostung • Heizkabeln • Selbstreguliarbare Heizgeräte mit Schüssel für Wasser • Heizgeräte gegen Kondenswasser
www.elmiti.com
Auf unsere neue Webseite, die in verschiedenen Sprachen übersetzt ist, können Sie unsere Produkte finden. www.elmiti.com
OUR ELECTRIC HEATERS FOR ALL YOUR NEEDS UNSERE ELEKTRISCHE HEIZELEMENTE FÜR JEDE BEDÜRFNIS www.elmiti.com elmiti@tiscali.it ELMITI - FP 2-17_corr.indd 4
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TMG IMPIANTI, PACKING AND PALLETIZING SOLUTIONS
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stablished in the 1976, TMG has been successful on several global markets, thanks to a continuous research and a professional experience that allowed to gain a qualified technological know-how, to apply in the end of line systems all over the world. The direct contact with the customer is a chance of constant innovation of our packing machineries range, resulting progressively suitable for any needs and different applications. The products range comprises carton erector, carton packer, carton sealer, palettisers, depalettisers and robot. These machines are often combined together to supply complete turnkey solutions of automated packing systems end-of-line. In the latest years, TMG has realized many palletizing and packaging systems of different products, especially in Beverage sector, in which it has satisfied many international customer’s needs. Nowadays TMG produces around 200 palletisers per year and has installed almost 7000 palletising systems all over the world since 40 years.
Production range: Palletisers - Carton erectors - Case Packers and unpackers - Tape and Glue sealers - Robots - Stretch wrappers - Conveyors and transports - Pallet handling systems. Market sectors: TMG Impianti is specialized in handling bottles and containers, both glass and plastic (like PVC and PET) for the food sector, beverage (wine, juices, beer etc.), chemical and home and care indus-
try (shampoo, detergents, washing powders) and special applications like mineral oil and edible oil. Another important industry where TMG Impianti is present is the “big bags and sacks”. The company is one of European leading company in the sacks - big bags palletisation with several applications around the world in this industry. www.tmgimpianti.com
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PROUD OF OUR HISTORY, FREE TO LOOK AT THE FUTURE DEPALLETISERS CARTON FORMERS CASE PACKERS CARTON SEALERS CARTON MONOBLOCKS PALLETISERS ROBOT PALLETISERS
visit us:
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PROCESSES AND PACKAGING TECHNOLOGY
EXPERIENCE SUPPLYING FILLING AND CAPPING
A
delphi Packaging Machinery has many years of experience supplying filling and capping equipment to the food manufacturing industry worldwide. The fundamental requirements of the industry have always been addressed, as can be demonstrated by the notable, multinational companies to be found throughout their customer list. However, when it came to the development of their new range of fillers, Adelphi’s aim was to produce equipment that would not only meet industry requirements, but also exceed normal expectations. After almost four years of focused development, two patents pending, and over twelve months of customer testing, the first elements of the System F range are now on sale. The volumetric range offers the following unique selling points:
Scalability High value capital equipment purchase decisions are often based on
projected production requirements, resulting in significant cost being incurred sooner than required. continued on page 52
Versatility Historically food manufacturers are forced to have multiple filling lines in order to cope with a wide variety of fill volumes. System F does away with this inconvenience, and without modification can accurately fill containers ranging in size from 20 millilitres up to 20 litres. Additionally, almost all liquid products can be handled on just one machine. Thanks to an innovative Disk Valve design (patent pending), System F can accurately and reliably fill anything from thick butters and spreads, sauces with chunky particles, to edible oils and condiments.
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SMART FACTORY
CONNECTED ENTERPRISE
SMART MACHINES
INTELLIGENT PRODUCTS
SMART ORGANISATION EMPOWER PEOPLE THROUGH TECHNOLOGY
SMART SERVICES
ENHANCED SERVICEABILITY
DIGITAL MIND
HUMAN IMPULSE. INDUSTRIAL PERFORMANCE.
Digital innovation is human energy, strategic opportunities, power to outperform. Thinking digital, the way we do, is the impulse for better work, better business, better life.
COME AND BREATHE DIGITAL INTERPACK 2017 - HALL 17
www.ima.it
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PROCESSES AND PACKAGING TECHNOLOGY
STAINLESS STEEL TANKS, FOR FOOD FIELD
I
NDUSTRIE FRACCHIOLLA SPA is a worldwide leader company, skilled in designing, manufacturing and installation of stainless steel tanks, for FOOD, CHEMICAL & PHARMA fields of any size and realized also on final destination place. Storage and Process tanks. Beer Fermenters, Crystallizers, Dissolvers, Mixing Tanks (with Stirrer) cooled and heated, of any size, for mushy, liquid and semi liquid substances, granulates and powders products. For over 40 years, passion, internationalism, research and reliability have been the pillars on which the company builds his success.
strial Facility, a fleet consisting in 40 vehicles and 4 Truck cranes and a comprehensive range of technologically advanced machines.
INDUSTRIE FRACCHIOLLA SPA is perfectly managed and can trust on a manpower consisting of 120 employees, 20,000 square meters of indu-
Today the company is run by the three Fracchiolla Bros and their sons, who are strongly motivated to develop their family business.
Very modern productions techniques, accuracy in details, reliability of his products, prices competitiveness, punctuality and a very skilled after sales service, are some of the factors that makes prestigious INDUSTRIE FRACCHIOLLA SPA supported by a constant growth of its exportation.
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EDELSTAHLTANKS FÜR DIE GETRÄNKE NAHRUNGSMITTEL INDUSTRIE
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eit über 40 Jahren steht das Familien geführte Unternehmen “Industrie Fracchiolla S.p.A.” als eine der führenden Unternehmen auf den Internationalen Edelstahltank markt. Der hohe Qualitätsstandard unserer Produkte ist das Ergebnis einer konsequent verfolgten Qualitätspolitik, in allen bereichen unseres Hauses. Von der Anlieferung des Rohmaterials bis zur Auslieferung des fertigen Produktes sorgen neueste Technik und das spezifische KnowHow unserer 120 qualifizierten Mitarbeiter auf insgesamt 20.000qm für beste Produktionsbedingungen und hervorragende Ergebnisse. Mit der Projektierung und Bau bis zur Installation unserer Edelstahltanks für die Getränke,-Nahrungsmittel, Chemie-Pharma Industrie, die natürlich auch vor Ort gefertigt werden können, dank unserer 40 Fahrzeugen und 4 Autokräne. Eine Industrie die auf der ganzen Welt tätig ist.
Die kundenspezifische Ausrichtung steht bei uns an erster Stelle. Das wollen wir mit unserem umfangreichen Service deutlich machen. Nicht allein die Qualität der Produkte macht einen Lieferanten und
Produzent zum geeigneten Partner sondern auch die Flexibilität, die Schnelligkeit und der Service. Vom ersten Augenblick an begleiten wir mit hoher Fachkompetenz Ihren Auftrag.
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“SARTORIALISM” AND INNOVATION At Interpack 2017 Cidiesse Engineering will present some advanced solutions for the handling of bulk products along the production lines.
W
e generally use the word “sartorialism” when we refer to the tailoring of clothing and yet this word perfectly describes what Cidiesse Engineering does. The company, based in Piovene Rocchette (VI), with its 40 years of activity, has been able to stand out in the production of handling plants of bulk products for the food and beverage industry as well as for the non food sector.
aspect since every machine is part of a greater production system. At Interpack 2017 Cidiesse will present a wide range of versatile solutions.
First and foremost, the ETC bucket elevators are the ideal solution for handling bulk products along a food production line. The strength of this
Innovation for Cidiesse means value and its “sartorialism” is surely a key
MASSGESCHNEIDERT UND INNOVATIV Cidiesse Technik präsentiert auf der Interpack fortschrittliche Lösungen für den Transport von Schüttgut entlang Prozesslinien.
I
n der Alltagssprache ist maßgeschneidert ein Adjektiv, das in der Regel bei Kleidungsstücken gebraucht wird. Doch es beschreibt perfekt den Stil von Cidiesse Engineering, einem soliden Unternehmen in Piovene Rocchette (VI), das sich seit 40 Jahren erfolgreich im Bereich Systeme und Anlagen für die interne Handhabung von Schüttgütern für die Lebensmittel-, Tiernahrungs-, Getränke- und Non-Food-Industrie etabliert hat.
Innovativ ist bei Cidiesse jede Aktivität, die einen Wert schafft und „Maßschneidern“ ist dabei sicherlich von entscheidender Bedeutung, da alle Maschinen Teil der Prozesslinien sind. Anlässlich der Interpack präsentiert Cidiesse eine breite Palette von vielseitigen Vorschlägen. Dabei heben Sie sich vor allem die Gurtbecherwerke ETC ab, ideal für das Handling von Schüttgut entlang der Lebensmittelproduktionskette. Ihre Stärke liegt im vertikalen Trans-
port auch bei hohen Höhen und bei, im Vergleich zu herkömmlichen Transportbändern, minimierten Gesamtmaßen. Deshalb sind sie die optimale Lösung in Produktionsbereichen, in denen das Platzangebot beschränkt ist. Das Sortiment von Cidiesse umfasst auch Elevatoren ETD, ideal in Produktionssituationen mit intensiven Auslastungen. Eine Besonderheit der ETD ist der Betrieb der Becher, die um den Last-
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elevators is their capacity to convey the product vertically, even at severe heights, without taking up space like the usual conveyors belts do. That is why these elevators are ideally suited for the smaller working spaces. The range of products offered by Cidiesse also comprises the ETD elevators, a great solution for those productions where the workload is massive. Their main characteristic is how the buckets work: the buckets converge at the loading station, they are filled with the product and only then they
punkt gruppiert sind, ohne Verlust an Produkt gefüllt werden können und sich anschließend fortbewegen; so wird die Anzahl der Becher, im Vergleich zu anderen Systemen auf dem Markt, um 50% reduziert. Je nach Anforderungen des Kunden können die Elevatoren ETC und ETD mit einer oder mehreren Beladestationen und einer oder mehrerer Entladestationen mit pneumatischer Beladung ausgestattet werden, die das Produkt sanft in Trichter befördern und/oder rutschen lassen, um die Unversehrtheit des Produktes in den Silos, Verpackungsmaschinen oder anderen Systemen zu gewährleisten. Sie können auch aus Edelstahl A304 oder A316 gefertigt und mit CIP Cleaning-In Place, einem Spülsystem mit Luft und/oder Luft, Wasser und Reinigungsmitteln, ausgestattet werden. Das Reinigen der Maschine beseitigt
PROCESSES AND PACKAGING TECHNOLOGY
separate. This way the number of buckets is reduced by 50% compared to any other system available on the market. According to the customer’s needs the ETC and ETD elevators can be equipped with one or more loading/discharge stations and the pneumatic dischargers enable the discharge of the product into hoppers and/or chutes, guaranteeing the integrity of the product into silos, packaging machines or other systems. The elevators can be made of A304 or A316 stainless steel and equipped with the Clean In Place system, a water and/or air based cleaning system. The CIP system is a method of cleaning the interior surfaces and the buckets without disassembly, having multiple advantages: it eases the cleaning process, it makes you save time, it guarantees the best hygiene and there is no contamination whatsoever. Some extra optional for the ETC and
die Notwendigkeit sie zu zerlegen und die Becher von Hand zu waschen, mit mehreren Vorteilen: Vereinfachung der Reinigungsvorgänge, das spart Zeit und Personal, absolute Hygiene, keine Kontamination von Aromen unter den transportierten Lebensmitteln. Zusätzlicher optionaler Vorschlag von Cidiesse für die Elevatoren ETC und ETD sind Beladetrichter, ausgestattet mit vibrierenden Kanälen, magnetisch oder mit rotierender Masse, die die gleichmäßige Beladung der Becher garantieren und das System zum Entleeren von Big-Bags mit Hubwerk oder festen Gabeln. Das Sortiment von Cidiesse vervollständigt sich mit einer Reihe von Maschinen und Zubehör für die Handhabung: Trittbretter aus Eisen oder Edelstahl für Elevatoren und Waagen mit mehreren Köpfen; Systeme für das Heben von Kartons mit Plattformen wie die TVC; Bänder zum Entleeren von Beutel am Ausgang der Verpa-
ETD elevators are the vibrating/magnetic/rotating hopper feeders that allow a uniform loading of the buckets, and the big-bag discharging system. Other handling accessories offered by Cidiesse are: iron or stainless steel platforms for elevators and multihead weighers; TVC vertical elevators for boxes; bag dischargers at the end of the packaging line such as rotating tables that make the final packaging process really easy, steady and uniform. Every machine can be made of painted carbon steel or A304 and/or A316L stainless steel. Cidiesse Made in Italy solutions have one goal: to achieve the highest standards working with great design and executive attention. At Interpack 2017, Hall 8B Stand C19, Cidiesse will present a wide range of versatile solutions. www.cidiesse.com
ckungsmaschine auf Puffersystemen wie Drehtische, die das Sammeln des verpackten Produkts in der Weise erleichtern, dass der Bediener sich um die Endverpackung kümmern und seine Tätigkeit gleichmäßig und konsistent ausführen kann. Alle von Cidiesse Maschinen können aus lackiertem Kohlenstoffstahl oder Edelstahl A304 und /oder A316L realisiert werden. Die Vorschläge Made in Italy sind zahlreich und verfolgen alle ein Ziel: die Spitzenleistungen vorzustellen, die nur durch die konstante Aufmerksamkeit von Cidiesse Engineering bei der Planung, dem Bau und dem „Maßschneidern“ der Maschinen zustande kommt. Anlässlich der Interpack präsentiert Cidiesse in Halle 8B Stand C19 eine breite Palette von vielseitigen Vorschlägen. www.cidiesse.com
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continued from page 46
System F is designed to be quickly, easily, and cost effectively grown to meet increasing production demands, without the need to plan ahead. F-600 can start life as a single head semi-automatic machine, with up to three additional heads being added at any time. The addition of a conveyor and extra guarding can then fully automate
PROCESSES AND PACKAGING TECHNOLOGY
this machine. The automated F-600 can then be stretched to become a fully automatic F-1200 supporting up to eight filling heads. Beyond this point, all wetted components can be directly transferred to an F-1800 frame, designed to accommodate up to sixteen filling heads. Finally, for the ultimate in production output, a second conveyor can be added to F-1800 in order to regain time that is ordinarily lost to container gating. Hygiene Use of the correct materials for product contact parts is a fundamental that is to be expected of any filling machine manufacturer, however System F goes much further to ensure only the highest standards of production hygiene. All wetted parts can be quickly removed from the machine without the need to break the product lines, ensuring that no product is spilled in the production environment. Wetted parts can then be easily stripped to component level in a dedicated wash room, where they can undergo specific and exacting cleaning routines. In instances where cross contamination of product is not acceptable, dedicated sets of wetted parts can be allocated to particularly sensitive product lines. All wetted parts can
have unique identity markings, and the HMI prompts the operator to confirm the correct set has been fitted. This helps to ensure that production traceability records can be accurately maintained for FDA compliance. Efficiency System F offers food manufacturers the opportunity to almost eliminate costly production downtime. All wetted components are designed to be quickly and easily stripped from the machine, with a new set fitted in no more than 90 seconds per filling head. A typical eight head filler can comfortably achieve a product changeover in under twelve minutes, with the container changeover routine also taking place during this time. Not only does this increase workforce efficiency, it also enables shorter production runs to be completed on a fully automatic filler, without the usual penalty of time lost to machine setup. Find out more Adelphi will have their System F range on show at Interpack on stand 17 B18. For more information or to get in contact visit www.adelphi-pm.com or call +44 (0) 1444 472 300.
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LFTONE
ALFTONE
Versione colori SFONDO GIALLO
Versione MONOCROMATICO NEGATIVO
PACKAGING MACHINES SOME OF THE COMPANIES YOU WILL FIND IN THIS ISSUE
Stampa PANTONE
Stampa MONOCROMATICA
Pantone 803 C Pantone Cool Grey 11 C
K 100
Stampa CMYK C0 C0
M0 M2
Y 95 K 0 Y0 K 84
SKILLED GROUP_Adattamento logo orizzontale
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SPECIAL PACKAGING MACHINES
PROCESSES AND PACKAGING TECHNOLOGY
EXPERIENCE AND INNOVATION: A HISTORIC SYNERGY TOWARDS EXCELLENCE
T
he PFM Group has established itself for the last 50 years as an important and innovative presence in the flexible packaging international stage. The irreplaceable human factor, the careful analysis of market trends and the continuous research aiming to improve technological performances have traced the road to success for the Group.
Knowledge and ability to diversify as fundaments for growth “Horizontal and vertical packaging machines, complete packaging lines and multihead weighers: our productive mix is characterised by specialisation and diversification and determines both the structure and the organisation of our Group. We started by manufacturing flowrap packaging machines, we have reached 50 years of age because passion and enthusiasm have driven us to satisfy every request in the flexible packaging field”. This is the firm belief of Managing Director Paolo Fioravanti, who goes on saying: “ Objectives of the PFM Group nowadays are to concentrate on personalisation and the hyper-specialisation of packaging machines and lines, providing each client with a fitting response; improving performance
of our machines and the efficiency of services; increasing our presence on international markets; diversifying in order to penetrate new sectors and following through with our reinvestment policy to constantly sustain the growth increment. We are all fully aware that our results stem from sustained strategies, and it is for this that our attention will remain focused on technological innovation: 2016 attained a consolidated turnover that almost reached 100 millions Euros and the substantial growth of 2017 has already been established”. Unabated innovation “The ability of growth and innovation is born from a keen eye on market trends that leads to the continuous and systemic activity of Research and Development pursued in the company” states Andrea Fioravanti who, coherently with the previous assertion, assumes the role of Sales Director of the Group, in conjunction of being the Research and Development Director. “Our R&D team, to which 6% of the Group’s total turnover is allocated, follows two approach models: the development of new products and technologies and the enhancement of scientific and technological knowledge
as a means of encouraging the development of new technical, process, and service solutions; to do this, we use the experience of our designers and collaborate with prestigious universities. The results of this company activity are tangible: in the last three years only we have developed a series of applications that are changing the face of the flexible packaging industry and also exerting considerable influence on consumer habits.” Interpack 2017 Dusseldorf May 2017, PFM will be present with a series of new developments destined to revolutionize multiple aspects of flexible packaging. Paolo and Andrea Fioravanti both state: “Of the 6 machines we will present at the trade show, 5 are completely new: machines developed for the Industry 4.0 that focus on the client’s OEE (Overall Equipment Effectiveness) index and they elevate it to maximum levels”. www.pfm.it
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High speed SACHET packaging machine
"CIP" cleaning in place system
Hot filling system Robot feeding unit
Ink-jet or laser coding system
C3/8 for pasty products Splice table system
stick-pack and sachet packaging machines OMAG Srl Via G.Santi 42/A - 61012 - Gradara (PU) Italy ph +39.0541.950854 - fax +39.0541.953913
www.omag-pack.com
commerciale@omag-pack.com
INTERPACK / DĂźsseldorf / May 4-10 2017 / Hall 8A - Stand C45
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SPECIAL PACKAGING MACHINES
PROCESSES AND PACKAGING TECHNOLOGY
SENZANI BREVETTI, CUSTOM-TAILORED SOLUTIONS FOR FOOD PACKAGING
C
artoning and case packing machinery, end-of-line solutions and complete turnkey systems, such varied offer makes Senzani Brevetti one of the protagonists at Interpack in the automatic packaging technologies. The company will have a stand at the Düsseldorf exhibition (Hall 14 - Stand C30) where visitors will find cutting-edge machinery for coffee capsules cartons packaging and advanced cartoning solutions. Since 1953, Senzani has always offered a high-quality technology to worldwide customers, including important multinational companies operating in different sectors, food in the first place. Senzani is nowadays very active in the growing coffee capsules market. The company offers different solutions for the secondary packaging, as the WA12 you will see at Interpack. The wrap-around monobloc cartoning machine is extremely versatile, thanks to its modular structure and can handle up to 12 cartons per minute. The machine was designed for coffee cap-
sules cartoning and is part of a complete system that handles the entire packaging process: from cartoning to palletization. The WA12 forms, fills, transports and closes blanks, thanks to a positive case handling system throughout the whole process. It is an ideal solution in terms of flexibility, efficiency and precision. Interpack will also be the chance to see one of the main innovations of the year, the DP25. This automatic machine forms and seals cartons from flat blanks, the new application handles the packaging of stock cubes having a non-traditional format (in this case real cubic shape). Senzani solution is characterized by a mechanism to keep the product constantly guided on all sides until it is inserted into the carton. DP25 is engineered to be connected to any stock
cubes primary packaging machinery on the market, including the most performing. DP25 can handle a high infeed speed (1800 cubes per minute) and manage the entire packaging cycle through a kinematic system connected to different axes that are independent and at the same time coordinated and automatically synchronized. Innovation has always been one of the company’s hallmarks, Senzani has filed 10 new patent applications only in 2016. Custom-tailored solutions designed and developed to meet the customer’s needs are the qualities that led Senzani to be present on the market of the five continents and be acknowledged as one of the sector main players. www.senzani.com
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VERTICAL CARTONERS
DISPLAY & TRAY PACKERS
CASE PACKERS & MANIPULATORS
PALLETIZERS & OTHERS
integrasolutions.it
The pack you trust
The right pack is like a face, it’s the first thing you see. It’s like a hug of friends in which you trust.
Visit us at HALL 14 - STAND C30
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Senzani Brevetti spa t+39.0546.624011 senzani.com
03/04/17 16:22
SPECIAL PACKAGING MACHINES
PROCESSES AND PACKAGING TECHNOLOGY
MECTRA: PALLETIZING AND DEPALLETIZING TECHNOLOGIES
MEET US AT INTERPACK HALL 14 STAND 14B10
M
ectra S.P.A. will attend again this year the two most relevant fairs for the packaging sector – Interpack 2017 and Metpack 2017. These two international events will be the stage for the most important technologies and innovations for the industrial packaging industry. It’s been years now since Mectra S.P.A. has started its activity in the production of solutions for the food, pet-food, pharmaceutical and chemical sectors as well as for the canmaking industry, a sector that has improved a lot in the manufacture of complicated shaped and design containers. The challenge that a company like Mectra has to face every year is that of study and research projects that seemed rather difficult to accomplish until now. Palletizing, depalletizing and different products handling solutions are realised keeping in mind the customers’ needs and taking into consideration the availability of space in the factory – if the space is little, we need to suggest a solution that facilitates the production process. Some of the latest models’ main characteristic is
to be extremely versatile such as the vertical palletizers that require a limited working area: that’s the case of the new palletizer MT977. Its singlecolumn structure guarantees great results both in the food industry and the packaging sector as well as in small environments where a high level of efficiency is required. This machine is extremely versatile and can be customised according to the customer’s needs: with high or low loading, for cartons, shrinks and cans (full and empty), plastic or aluminium cans. Another new system designed by Mectra is the robotic palletizing plant – a completely automatised system, ideally suited for handling particular cases that are suitable to be stacked one on top of another: an easy way of stacking and a high production speed required a proper study. Using the robot KUATTRO XXL (Image 3) is the answer to handle the product and, due to the “layer by layer” philosophy, the
plant can handle the output of two lines at the same time. The machines offered by Mectra are realised with control and automation technologies that guarantee low energy consumption – a very important detail for today’s world where everything is electrically handled. The new products designed by the Mectra team make the company highly competitive on the market, especially at an international level with almost the 80% of sales. Italy is still a strong market, especially for the food sector. A proactive relationship with its clients, the growing trust of the customer and the will to increase its potential make Mectra a trustworthy and professional company that never wants to stop creating new solutions for the industrial packaging industry. www.mectra.it
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SPECIAL PACKAGING MACHINES
PROCESSES AND PACKAGING TECHNOLOGY
SKILLED GROUP: A SINGLE-SOURCE, GLOBAL SUPPLIER WHO GUARANTEES EXCELLENT SERVICE AND PRODUCTS CONTROLLED FOR HIGH QUALITY FROM DESIGN TO MANUFACTURE TO AFTER SALES SERVICE
S
killed Group is an international manufacturer and integrator, active in the field of industrial automation. It is the result of the merger between important international companies, leaders in the sector: Euroimpianti S.p.A. (Schio, Vicenza–IT), C&B S.r.l. (Cavriago, Reggio Emilia – IT) and C&D Robotic, Inc (Beaumont, Texas – USA). The Skilled® brand identifies the end of line and the internal material handling product range, and it includes robotic palletizers, automated guided veichles and conveyors, all suitable to any industrial sector. “Because our customers, large and small, are asking us to help increase their operations productivity, we are continually focused on automation solutions that will increase the efficiency of their end-of-line processes, while also reducing production costs. Quality and reliability of Skilled® products, joined with this approach – that qualifies us as a partner, not just a common supplier – and this has demonstrated that over 90% of our new customers become recurring customers”. Gastone Trecco, CEO of Skilled Group In a global context, where industrial production is more and more automated and interconnected, Skilled Group is leading the search for high tech advanced robotic solutions which allow end-of-line facilities to improve performance and promote integration with enterprise management systems.
Skilled® Gantry system for picking
Our product-line ranges from the simplest, which is suitable for small and medium sized enterprises, up to more structured and complex organizations. Skilled Group customers include a number of multinational companies in a wide variety of industries and include: Coca Cola, Mondelez, Nestle, McCain, Lavazza, Campari Group, Haribo, Ferrero, Illy, Barilla, Panzani, and Unilever. A new Skilled® solution for mixed order palletizing: Space efficient, flexible and able to hold a wide range of formats At Interpack 2017 Skilled Group will unveil its new solution for mixed order palletizing. This system is suitable for any distribution facility or any environment that that needs to build mixed orders. The Skilled® system, is composed of revolutionary software and Skilled
Skilled® 504 - compact palletizing arm
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SPECIAL PACKAGING MACHINES
PROCESSES AND PACKAGING TECHNOLOGY
availability and so on to generate the final order build sequence. The Skilled solutions then ensure high processing speeds by combining Skilled robotic systems for buffer storage, sorting and picking functions combined into one flexible operation able to pick, stage, and sequence the delivery of product to the pallet build station and handle large volumes. Thanks to this revolutionary order fulfillment system, the improved traceability and the error-free picking, it ensures better product tracking and a real time inventory control in the system.
SkilledÂŽ forklift AGVs
robotic solutions, intended for highvolume, multi-SKU, and mixed-pallet building and distribution. The software uses a set of complex algorithms to calculate how individual
cases need to go together to build optimum pallet loads. The software takes into account various attributes such as shape, size, weight, volume, stacking ability, product
You can discover more about it at Interpack 2017 by visiting Hall 14, stand B01. Visit: www.skilledgroup.com
Building mixed SKU pallet has never been so easy.
Want to discover more? Hall 14, stand B01
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SPECIAL PACKAGING MACHINES
PROCESSES AND PACKAGING TECHNOLOGY
COMEXI, ENHANCING FLEXIBLE PACKAGING ADDED VALUE
T
he new flexible packaging market demands innovative packaging with short delivery times, efficiency, and at the same time, sustainable and unique. Comexi is known for its commitment to environmental management and for its leading technologies. As a global supplier with a wide experience in manufacturing equipment for the flexible packaging conversion industry, Comexi offers different product lines specialized in different conversion process such as flexo printing, offset printing and gravure printing, as well as, laminating, slitting, rewinding and logistic complements. As a leading supplier, Comexi knows exactly which are the flexible packaging industry demands: flexibility, faster delivery times and personalized packaging. Also, Comexi is fully aware of brand owners’ needs to differentiate in such a competitive environment and how they are constantly looking for something that makes them stand out. Comexi’s printing and converting technologies are capable of bringing more added value to their products. The laminating and coating market is becoming extremely complex involving a wide range of different solutions. Comexi lamination answers these demands and fulfills the highest expectations thanks to the new machine portfolio and the very close relationship with its customers. Comexi’s laminating line has been exponentially growing since its foundation, thanks to the excellence of its laminating solutions and, of course, based on the trust the customers have put in the group.
Versatile laminating solutions Today’s market demands a wide range of processes: solvent, water and solvent less applications, cold and heatseal, a vast number of varnishes for multiple applications, and more yet to come. Comexi answers all these needs thanks to the Comexi ML1 and Comexi ML2. With the unbeatable Comexi Futura, the most amazing and astonishing holographic effects are now available for the flexible packaging market with great cost effectiveness. A part from that, the solvent less lamination growing ratio is exponential. For this reason, Comexi offers the top of the range laminating features to the solvent less sector with the renewed series Comexi SL3 and Comexi SL2.
Slitting facilitates differentiation Taking into account slitting technologies, Comexi provides the most sophisticated systems for slitting and rewinding like Comexi S1 and Comexi S2 lines which offer the possibility to work with a double turret or a double shaft. Double turret machines assure higher performance and minimize downtime. Also, Comexi’s slitting machines like Comexi S1 DT and Comexi S2 DT, are designed to meet the most stringent requirements of clients and final consumers. Actually, nowadays there is the need to carry out different applications more easily without increasing the number of processes. With this in mind, Comexi’s slitting solutions can bring significant value for several reasons. First reason is to help in differentiation. A clear example of that is Comexi Cingular Laser, an innovative solution that fits with current market needs. This integrated equipment will increase the usability, shelf life or it will boost the products appearance by a wide range of its
laser processes: micro perforation, macro perforation, scoring, easy opens, windows or resalable labels. Another focus is increasing productivity by automation. Inside the machine different operations can be automated, such as positioning the knives or the cores. Regarding reels exit, Comexi can automate the whole process until the final pallet. It includes a very wide range of possibilities that embraces the automation of unloading, transporting, labeling, weighting or wrapping. At the same time, it will reduce downtimes, human errors and injuries. Additional achievement is to improve the quality and traceability of the delivered jobs. Slitting is frequently the last process and that is the reason why it makes it strategic. So, it makes sense to inspect every single meter slit with video systems and to manage all the data obtained from all the modules connected in the slitting automated net. Also, all that taking into account that factories need to control better and faster their production process, the group has developed Comexi Cloud, the next step in industry 4.0. An innovative software, which provides real data to optimize resources and helps to analyse trends in production and reduce downtimes. www.comexi.com
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LEADING INNOVATION IN YOUR DAILY PACKAGING Comexi, with more than 60 years of experience in flexible packaging conversion industry, offers the latest solutions in flexographic, offset and rotogravure printing. Moreover, we create the ultimate laminators, which provide high-added value to products, as well as the most sophisticated slitting machines. Also, we have developed Comexi Cingular Laser, the latest revolution in the flexible packaging field.
FLEXO
Follow us on:
OFFSET
ComexiGroup
GRAVURE
comexigroup
Hall 13 Booth D67
LAMINATING
SLITTING
@ComexiGroup @ComexiCTec
Polígon Industrial de Girona · Av. Mas Pins, 135. E-17457 Riudellots de la Selva. Girona. Spain
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Visit us at:
Tel. +34 972 477 744 Fax +34 972 477 384
@ComexiGroup
comexi.com · comexictec.com
13/03/17 13:52
SPECIAL PACKAGING MACHINES
PROCESSES AND PACKAGING TECHNOLOGY
BONDANI, MACHINES FOR FOOD INDUSTRY
B
Bondani srl - Packing Systems, was founded in 1994 by its sole director, Bruno Bondani. His experience and technical expertise, acquired in decades of manufacturing of machines for the agro-food sector, combining with his son Alessio, general manager of the Company, have enabled to hit remarkable targets in terms of food
handling and and-of-line process. High quality combining with absolute project customization and competitive prices, have made Bondani s.r.l. a sound partner for producers of the food industries. Its presence in domestic marketplace evidences hoe a small sized family-run company, can outstandingly compete with bigger realities without ever compromise after-salesservice and the quality of products. Reliability of the projects, realization of new solutions in order to optimize efficiency and cheapness according o quality standard, are the principles who support new ideas or customer enquiries. www.bondani.it
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SPECIAL PACKAGING MACHINES
PROCESSES AND PACKAGING TECHNOLOGY
DE SANTIS SRL, LEADER IN MANUFACTURING HIGH SPEED LABELLING MACHINES
D
E SANTIS SRL, leader in manufacturing HIGH SPEED CAN LABELLING MACHINES, is one of the oldest exhibitors at CIBUSTEC PARMA! The Company exhibited in 1942 and now it is ready to show new improvements. In 1938 the first DE SANTIS Automatic Labelling Machine, called “LA RIVOLUZIONARIA”, appeared on the market, it was suitable for all round metal cans. The system designed was the rolling one, with the use of cold glue for first and second operation. In the 70s, the company realised the first HIGH SPEED LABELLING MACHINE, with NON-STOP SYSTEM. ( HSL 8 model). This model had a great success all around Italy and all around the world (in more than 70 countries!). This model is still now TOP SELLER, thanks to the simple functioning and high performance (over 500 cpm ) The Company has been working for many years to a new model, with a new gluing application system. Now it’s READY! The First Labelling Machine “De Santis” with one type of glue Model HSL16 ADVANTAGES ARE: • HIGHER PERFORMANCE (up to 700-800 cpm) • CLEANLINESS • LESS GLUE CONSUMPTION • OPTIMISING COSTS
In IRAN The Company De Santis, is present since 1972. After an important Exhibition in Tehran, many units were sold to the most important Canneries and many of them are still in operation. (Dasht-e Morghab, Iran Pistachio, Vita Co, Shahaiar, Shirin Khorassan, Chin Chin Foods, Aban Co, Jiroft , and recently to the Company Dasht-e Meshkat.). Visit: www. de-santis.biz
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SEMPRE ALL’AVANGUARDIA!!! ANNI ’40! - YEARS ’40!
ALWAYS AT THE TOP!!!
Nasce la Prima Etichettatrice a rotolamento “ETB” per barattoli metallici. Alcuni esemplari lavorano ancora oggi!!! STAND ALLA 1ª FIERA DI PARMA - 1942!!! In the 40s the First Labeller rolling system "ETB", for metal cans, was manufactured. Some of these models are still working today!!! STAND AT FIRST PARMA EXHIBITION - 1942
Nasce la Prima Etichettatrice ad Alta Velocità “HSL” con sistema NON STOP per lavorazione in continuo… Diversi modelli nel mondo lavorano ancora oggi!!! MODELLO HSL8 (oltre 500cpm su 1/2kg)
ANNI ’80! - YEARS ‘80
In the 80s the First High Speed Labeller "HSL" with NON-STOP system for continuous processing was manufactured... Several models all over the World are still working today!!! MODEL HSL8 (more than 500cpm per 1/2kg)
ANNO 2016! - NEW Nasce un NUOVO SISTEMA D’INCOLLAGGIO con UN SOLO TIPO DI COLLA, applicato sull’ultimo modello di Etichettatrice ad Alta Velocità (oltre 800cpm su 1/2kg) - “HSL16”
A NEW GLUING SYSTEM, ONE TYPE OF GLUE, is available NOW on last model of High Speed Labeller (more than 800cpm per 1/2kg)- "HSL16" DE SANTIS srl - desantissrl@teletu.it - desantissrl@pec.it - info@de-santis.biz - www.de-santis.biz
VISIT US AT METPACK 2017 - ESSEN - HALL 3 STAND 3B15
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SPECIAL PACKAGING MACHINES
PROCESSES AND PACKAGING TECHNOLOGY
TNA TO DOUBLE PRODUCTION LINE SPEEDS WITH NEW ULTRA-HIGH SPEED SYSTEMS TNA, HALL 15, BOOTH B22, INTERPACK, DÜSSELDORF
T
na has launched performance 5.0, a revolutionary new approach to high-speed production line performance ahead of this year’s interpack in Düsseldorf, Germany. Comprising a brand new high performance vertical packaging system, highspeed multi-head scale and the world’s fastest case packer for flexible bags, tna performance 5.0 gives food manufacturers the innovation and efficiency they need to double their output thanks to ultra-high speed equipment, advanced equipment integration and intuitively designed, self-learning technology. As a result, customers can maximise their production flexibility with faster changeovers and more product capabilities in a single system. tna’s performance 5.0 will set new industry standards and enable food manufacturers to take their productivity to the next level. “tna performance 5.0 is about a lot more than just individual product innovations,” comments Alf Taylor, CEO and co-founder of tna. “It’s our vision for the future of food manufacturing. For us, the key to
long-term commercial success is to rethink the conventional and invest in technology that sets new benchmarks and doesn’t just meet current industry expectations. Our ultimate goal is therefore to equip today’s food manufacturers with technology that is capable of the highest speeds as well as continuous improvement, so they’re ready for the next stage of food production. That way, their equipment won’t just meet the requirements of today, but will also easily adapt to their future needs.
interpack just how much further we can take the industry!”
We’re extremely proud of how far we’ve come until now and cannot wait to demonstrate at this year’s
Central to tna performance 5.0 will be the introduction of the world’s fastest case packer for flexible
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SPECIAL PACKAGING MACHINES
bags. Capable of speeds of up to 300 bags per minute (bpm), the new tna ropac 5 will be officially unveiled at interpack in May. The release will then be followed by the launch of the tna robag® 5, the latest generation of tna’s flagship vertical form, fill and seal (VFFS) packaging system at Pack Expo later that year. “At tna, we’ve always preferred disruptive innovation over incremental improvement or me too solutions,” adds Taylor. “Back in 1984, when tna released the original robag 1 VFFS packaging system with continuous rotary motion jaws, the industry saw packaging speeds leap from 50 bags per minute to an incredible 100 bags per minute overnight. tna
PROCESSES AND PACKAGING TECHNOLOGY
performance 5.0 will be just as revolutionary. By combining our expertise in equipment integration with our passion for innovation, we’ve been able to develop a new range of ultra-high speed solutions that cover everything from weighing to packaging - all the way through to case packing. Together with tna’s complete portfolio of high-performance food processing solutions, these new innovations will allow food manufacturers to take their production line performance to unprecedented levels.” tna will present its new approach to ultra-high speed production line performance at the world’s largest packaging fair, interpack. Visitors
to hall 15, booth B22 will be invited to experience tna’s cutting-edge equipment designs for the food manufacturing industry with the help of augmented and virtual reality. This will include everything from tna’s cost-efficient steam peelers and high performance fryers to its gentle distribution, accurate seasoning, precise weighing and highspeed packaging solutions. Using the latest in virtual and augmented reality, visitors will get the unique opportunity to fully immerse themselves into the production process of a complete potato chip line – from start to finish, creating a truly impactful virtual experience. Visit: www.tnasolutions.com
This way to the future... For the last 35 years, our never ending desire to deliver simplicity, flexibility and performance with every new innovation has driven us to rethink the conventional in all that we do. Join us at interpack on stand #15B22 to see how our revolutionary processing and packaging solutions are bringing you the future of food manufacturing today.
experience performance without limits, visit tnasolutions.com
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SPECIAL PACKAGING MACHINES
PROCESSES AND PACKAGING TECHNOLOGY
HIGH QUALITY SEALERS FOR HIGH QUALITY BAGS
C
ibra has been making bag sealers for more than 60 years, constantly listening to customer’s requests and adjusting its models to all evolutions in packing. Nowadays one of the most important lines of bag sealers refers to the needs of food, chemical and pharmaceutical industries. These sealers are used in protected environments and must prevent any risk of contamination. They can seal small bags and big bags, made in coextruded or multi-layer/barrier films. Sealing process is strictly controlled so that it guarantees a constant result. A wide range of sealing parameters can be adjusted to cover all needs. We are showing here three basic models that cover a wide range of applications. We make these sealers in our factory and we can change details according to your requests. VTBmini is the small desktop version of the VTB/6/T model, a very powerful impulse sealer for bags and plastic tubes, 15 cm wide. Both jaws are fitted with a heating resistance 6 mm wide, and exert a very strong mechanical pressure. Tubes are placed on a supporting table that can be moved up and down so that seal will be performed exactly on the tube’s rim. Sealing time and cool-off time can be adjusted according to needs by separate timers. Pressure on the jaws can also be mechanically adjusted. Sealer AKA pneu TLab-D can make a 12 mm embossed seal up to cm 30 long. Bars are constantly hot. Hot seal is suitable for BOPP, multilayer and coextruded films.
Sealing temperature, time and pressure can be controlled and modified in order to test materials in various conditions, and/or test the weldability of the film.
Sealing jaws close by pedal and reopen automatically according to pre-set sealing time. Housing in stainless steel and structure in anodized aluminum make the sealer suitable to any environment. The sealer can be placed on any table.
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Model IND is a very special sealer that allows to seal big bags in one and only operation. It can be moved around, raised, lowered and turned, to suit any situation. It can seal self-standing bags, drum liners, barrier film linings in big bags.
PROCESSES AND PACKAGING TECHNOLOGY
Suits all needs in the food, chemical and pharmaceutical industries. The trolley feeder allows the sealing unit to be conveyed directly over the bag to be sealed.
Sealing pincer is normally cold and can be handled without problems. It can be 80, 100 or 130 cm long. It performs a double ribbon seal (two parallel lines). When the pincers are closed onto the bag, sealing cycle is started by pressing a button switch on the pincer. Several safety features avoid any risk for the operator. The parameters of the impulse operated sealing cycle can be regulated according to the requirements of the material. Pincers can be removed from the support and rested on the trolley to reduce the dimensions of the unit when not in use. www.cibra.it
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SPECIAL PACKAGING MACHINES
PROCESSES AND PACKAGING TECHNOLOGY
CONTINUOUS ASEPTIC PACKAGING PROCESS
T
he constant request of complete packaging lines led OMAS TECNOSISTEMI to design a range of machines suitable for sterile products ranging from the bottle washer machines and the depyrogenation tunnels to the single pitch or continuous motion monobloc for filling, stoppering and closing the aluminium capsules suitable for liquid products and powders according to the requirements given by the market. The continuous motion aseptic process ensures relevant advantages compared to the process in batch; this is because the process is automatic and it guarantees the decontamination from microorganisms and particles of endotoxins. The system proposed by OMAS is composed by a bottles washer Mod.GRW, designed and manufactured according to the GMP guide lines and in order to offer maximum versatility and efficiency. The system uses filtered water for the first stages and pure water for the final phase. This reduces the waste, while the intermittent motion reduces the quantity of water used to not more than 3L. per minute. The not penetrant nozzles ensure the total absence of breaking and the perfect integrity of the glass; the range of vials goes from 1 to 500ml. with a speed up to 200 bpm accord-
ing to the format. All the contact parts with the product are made of stainless steel 316L. while the frame is made of stainless steel 304 (sanitary piping and connections are electro-polished), thus ensuring a very efficient process of washing of the vials. The recipes of the change over can be selected from the PLC and can be selected from a easyfriendly touch screen. Furthermore the quick release system of the change over contact parts ensures a fast change over time. The whole system is controlled by servo motors, the automatic discharge system at the end of the washing cycle directly led to the sterilization tunnel by means of
hot water. In the tunnel of depyrogenation the automatic process does not require the intervention of the operator and guarantees the absolute decontamination: fast, flexible and efficient, it lasts less than 30 minutes. The sterilization tunnel is composed by three rooms (pre-heating room, sterilization room, and cooling room) that are separated by doors and the height is automatically adjustable from the PLC as part of vial recipe. The working temperature of the room is 320°C and this ensures the destruction of the bacteria population. A HEPA filter is installed inside of the frame of the machine. Each room of the tunnel is endowed with the disposition to carry out the test of the HEPA filter demonstration and the particles counter. Omas aims to develop a new department for the manufaturing of machines destined to the pharmaceutical industry also considering that a new production area of 4000 sq.m. will be ready by the end of the year. In this way, the total area will reach 10.000 sq.m thus ensuring a always wider and more qualified offer. www.omastecnosistemi.it
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SPECIAL PACKAGING MACHINES
PROCESSES AND PACKAGING TECHNOLOGY
CUSTOMIZATION AND MODULARITY, MICROLINE’S WAY TO INNOVATION From Emilia to non-European markets, high quality automatic packaging speaks Italian
L
ocated in the province of Bologna, the heart of the Italian packaging valley, Microline is a company specialised in the design and manufacture of automatic end-ofline packaging machines. The long-time experience of a staff of professionals, combined with a management that keeps an eye on the future, provides customers with the assurance of a solid know-how that goes hand in hand with the driving force of technological innovation. What sets Microline offerings apart is no doubt the concept of modularity. With the aim of responding to the needs of a whole variety of sectors and products, the Bologna-based company has devised solutions which simultaneously offer utmost versatility, safety and efficiency; thanks to modules that can be assembled and combined based on customer requirements, Microline machines – besides ensuring high performance and excellent quality – are easily customisable. It is precisely the modular conception – together with the synergetic collaboration among manufacturers, customers and our engineering department – which overcomes every logistical challenge and enables the arrangement and composition of machines to be varied over time ac-
cording to need. As a result, Microline can offer extremely specialised, customised systems for each area of activity. For example, for the food industry we offer complete turnkey lines including conveyor belts, collation and shrink-wrapping machines (secondary packaging) and palletisers for packaging coffee, tea, sugar, rice, pasta, milk, yogurt, ice-cream, etc. This is all achieved on the basis of three key concepts for Microline: quality, after-sales service and innovation. The company’s drive toward innovation can also be seen from the resources invested in sustainability, in addition to the recent implementation of a remote service system. Indeed, today Microline adopts machines that can guarantee both cost advantages and a low impact on the ecosystem. For example, all Microline shrink wrappers and flow wrappers use up 100% of the wrap or reel, without creating trimmings or scraps, meaning 25-30% savings in materials, a reduction in the electricity consumption of heat-shrinking devices and the elimination of waste disposal costs. The new remote service system enables Microline technicians to remotely check, monitor and modify all the main electronic devices present on the machines, thus offering a cost-effective and practical advantage to customers who receive qualified service remotely. Reliability and competence are thus at the basis of Microline’s success, enabling us to offer extremely specialised customised machines and systems to
MICROLINE Packaging & Automation
meet all the demands of our different target markets. SECTORS OF APPLICATION • Food: milk, yogurt, ice-cream, tea, coffee, sugar, flour, rice, pasta... • Tissue: tablecloths, napkins, facial tissues, interfolded products and paper rolls for domestic and industrial use • Cosmetics • Sponges MAIN PRODUCTS • horizontal (side-loading) and vertical (top-loading) case packers (ROM – RVM) • shrink wrappers, flow wrappers, shrink bundlers (FLOW WRAP, ML, AL) • conveyor belts • lifting and lowering systems • palletisers (MLP) • complete lines. www.microlinesrl.it
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SPECIAL PACKAGING MACHINES
PROCESSES AND PACKAGING TECHNOLOGY
PACKAGING MACHINES
Z
ambelli is preparing for the 2017 edition of the Interpack, the three-yearly exhibition that sets the trends in the packaging industry. Even with the uncertainties that we all know too well the world economy is keeping pace and the packaging industry is busy again with improvements and innovations. Zambelli has worked hard to expand the range of application of its shrink wrappers and case packers to every type of container in the food and beverage industry and beyond. Key of this project has been the integration of robotic handling into the Zambelli packers well known for being easy to use, long lasting and simple to maintain. Examples of this new robotized line of packers include tapered cups tray packing by scara type robot, light bulb
shaped unstable glass jars wrap around case packing by vertical articulated type robot, stand up pouches (doypack) tray + lid packaging by gantry type robot and even switch plates packaging in RSC case by delta type robot. Last but not least the application shown in the picture below to place a comics character shaped sport-cap inside a 6 count pack of juice for kids; it shows how ingeniously and effectively a shrinkwrapper and a robot can team up. One of the main advantages for the end-user comes from the possibility of the robotized infeed to handle in the same system as different packaging styles as film only, tray and film, wrap around full case or display box. This way robotics help saving space and making the packaging line more flexible.
Busy as they were with all these fresh innovations Zambelli yet managed to expand even more the wide range of their traditional shrinkwrappers and case packers from low to high speed as well as to perfect the many special devices that enhance their machine efficiency and versatility as product stackers, film splicers and tray magazines automatic loading. Special care has been taken in developing and optimizing a range of mechanical and electronic features allowing the shrinkwrappers to run always thinner film for cost saving and environment conservation. Reducing energy consumption has been the target that led Zambelli to install automatic shutters at the ends of its shrink ovens to avoid wasting heat during change overs and when the machine is waiting for product. Zambelli sales team at the Interpack will be willing to explain how their machines can give a winning edge to your packaging projects whether they concern bags, pouches, cartons or bottles. For each of these containers Zambelli has developed machines to group them into secondary packaging for protection during transit and for effective display on the shelf. Go meet Zambelli in Dusseldorf from 4th to May 10th at the Interpack stand A27 hall12! www.zambelli.it
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MATERIALS, PACKAGING MEANS, AUXILIARY SOME OF THE COMPANIES YOU WILL FIND IN THIS ISSUE
AUTO CERTIFIED QUALITY
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SPECIAL MATERIALS, PACKAGING MEANS, AUXILIARY
PROCESSES AND PACKAGING TECHNOLOGY
RONZULLI S.P.A., FLEXIBLE PACKAGING
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onzulli S.p.A. produces flexible packaging suitable for packing food and non-food products. The company was set up in 1988 and today Ronzulli S.p.A. is a well - established and well - known company in this field. Even though there are many competitors, Ronzulli S.p.A. has been able to stand out and its success on the market mainly depends on two aspects: high-quality printing and raw material. Ronzulli S.p.A. has been able to offer a quality product since it has focused on: 1) Technology 2) Staff 3) Research Ronzulli S.p.A. is equipped with two HD 8-colour flexoprinting machines, two laminating machines and four cutting machines. It is also equipped with a graphic department and a quality control laboratory (BRC IQP certificate). Thanks to the continuous technological update of the production system, Ronzulli has been able to reach high quality standard that apart from being already higher than its flexoprinting competitors’, have resulted in being really competitive even against rotogravure printing system. Ronzulli S.p.A. is able to manage all the different stages of production from the inside: Graphic work, internal production and installation of digital plates, 8-colour printing process, solvent-less lamination, cutting, laboratory analysis. Each stage is supported by the latest software in order to check the perfect match between graphic project and final result assuring in this way high quality standard and compliance with current laws. Ronzulli’s verticalisation of working methods avoids external service and guarantees the highest confidentiality of Customer’s order. Ronzulli company offers a wide range of services perfectly in line with its interna-
tional profile. The preliminary technical settings of each print are carried out in such a professional way that customer can be confident about the final result. Thanks to the chance of managing all the different stages of the production cycle from the inside, Ronzulli is able to optimize the deadlines by planning on time deliveries according to Customer’s request and of course, where distance permits. Both on national and international markets, Ronzulli’s agents are able to take care of Customers’ needs quickly. In the laboratory for analysis, Ronzulli’s technical staff carefully analyses raw materials and inks in order to check if they are suitable for their intended use; production waste is delivered to proper waste disposal plants, working places and workers are subjected to periodic inspection. Each step being part of the production process strictly complies with current laws, respects environment and assures Customers and Consumers safe packaging. Ronzulli S.p.A. has applied its know-how to flexo printing and today, it can boast a wide range of materials and is able to offer the most suitable flexible packaging for no matter what product. Ronzulli S.p.A. manufactures packaging
for biscuits, wafers, confectionery, candies, snacks, crackers, pastries, fresh and dried pasta, rice, cereals, flour, dried fruit, legumes, cold cuts, cheese, meat, frozen food, coffee, powder milk, spices, dressings, soaps, washing powders. At the time being, apart from Italy, Ronzulli S.p.A. also exports to Europe and to 28 Extra UE countries such as Libya, Tunisia, Algeria, Mauritania, Senegal, Ivory Coast, Mali, Burkina Faso, Ghana, Cameroon, Togo, Benin, Gabon, Nigeria, South Africa, Madagascar, Capo Verde, Ethiopia. All our customers can rely on our local agents which are able to handle any kind of request. Ronzulli S.p.A. aware of its skills and potential, is interested in extending its market to other Countries and find new partners and agents that may want to co-operate. Thanks to our customers, specialised magazines and business partners, there are more and more companies that get in contact with Ronzulli S.p.A. to get an offer for their products. Our “typical customer” is interested in packaging aesthetics and high quality product. In a globalised market, detail makes the difference and Ronzulli S.p.A. has bet on it! www.ronzulli.it
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INGOMBRO ADV.indd 3
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SPECIAL MATERIALS, PACKAGING MEANS, AUXILIARY
PROCESSES AND PACKAGING TECHNOLOGY
TINPLATE, TFS,COILS OF ELECTROGALVANIZED STEELS, HOT DIP GALVANIZED STEELS
“S
elecomm is now a company of reference in Italy, in Europe and in South America for the purchase of Tinplate, TFS, but also Coils of Electrogalvanized Steels, Hot Dip Galvanized Steels. We also provide Tinplate Cans, in various lengths and diameters required. Selecomm since 1991 has evolved steadily, from brokerage to trade, by developing an organizational model geared to the production process control and teamwork. We provide with honesty, professionalism and sacrifice, humility all managerial skills, to customer satisfaction and business techniques. Our experience has led us to develop technical competence in processing and reclassification of the material, of course, we never stop, and we are always looking for collaborations,
䘀 suppliers and customers to try to grow even more. We do not want to speak again of our company history, we are still at the beginning and especially because we believe more objective reality and in the constant work that than too many words.
匀䌀 匀䔀䰀䔀䌀伀䴀䴀 匀刀䰀 瀀爀漀搀漀琀琀椀 猀椀搀攀爀甀爀最椀挀椀
We never stop to thank the founders for the teachings and wisdom they have passed down over the years, We would just like to make a SPECIAL especially in my FATHER who was THANKS: master of life and wise counselor who instilled in us values of perseverance, professionalism and honesty. We thank also all the men who have made and are part of our staff, they 䘀䄀䈀䤀伀 䌀䤀䌀䔀刀䌀䠀䤀䄀 contributing to a continuous business growth. 猀攀氀攀挀漀洀洀䀀最洀愀椀氀⸀挀漀洀
⬀ 䤀一䘀伀
眀眀眀⸀猀攀氀攀挀漀洀洀⸀挀漀洀
We believe that part of the small tiny ㌀㌀㤀 㔀㠀㈀㠀㐀 our ⬀㌀㤀 success has䤀吀䄀䰀夀 been unambiguously helped also by customers and suppliers who over the years have ac⬀㌀㐀 㘀㤀 㘀㘀 ㌀㈀㘀 匀倀䄀䤀一 path of life and companied us in the work”. Visit: www.selecomm.com
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INGOMBRO ADV.indd 3
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SPECIAL
SPECIAL
FOCUS
FOCUS
YOUR PARTNERS IN
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PACKAGING SOLUTIONS - MACHINES www.tecnopackspa.it
www.gsp.it
www.ifppackaging.it
www.gsp.it
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SPECIAL
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YOUR PARTNERS IN
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PACKAGING SOLUTIONS - MACHINES www.tecnopackspa.it
www.gsp.it
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www.gsp.it
SPECIAL FOCUS
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PACKAGING SOLUTIONS - MACHINES
FP100 TECHNOLOGY AND INNOVATION
SPECIAL FOCUS
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PACKAGING SOLUTIONS - MACHINES
FP100 TECHNOLOGY AND INNOVATION
SPECIAL MATERIALS, PACKAGING MEANS, AUXILIARY
PROCESSES AND PACKAGING TECHNOLOGY
INLINE UV AND NIR FLUORESCENCE INSPECTION OF FOODSTUFFS UNDER NORMAL DAYLIGHT CONDITIONS
F
or inline inspection of food products fluorescence imaging can be of great use due to the fact that many organic contaminants and other defects become visible and fluoresce when excited by wavelengths which range from UV, through visible, to near infrared (NIR). Our novel Near Infra-Red (NIR) imaging technology is an inline inspection breakthrough that can detect many non-metallic foreign bodies in foodstuffs that are normally completely invisible to x-rays … such as fruit pits, stones, plastics, paper and wood etc. It even detects foreign bodies that are notoriously difficult to detect
with x-rays, such as thin, low-calcified, chicken bones, bone-fragments and cartilaginous tissue in breast meat, for example. Moreover, the system works very well when combined to work with conventional x-ray inspection apparatus as a part of a single integrated system. Such an approach provides excellent sensitivity to those radiolucent materials (such as polymers, woody ligneous tissue, chicken bone fragments and bone-shavings), that conventional x-ray machines and metal detectors combinations often miss. This detection ability greatly assists the inline detection of faecal contaminants, organic residues, and bacterial biofilms at multispectral fluorescence emission bands. Further applications include being able to differentiate between wholesome and unwholesome chicken carcasses and to detect defects underneath the skin in apples and other agricultural products. Currently, there is a need for such devices not just to be able to capture images very quickly and without the use of expensive illumination sources such as lasers - but also to do so under normal background daylight conditions and without the need for darkened rooms (known as “Mixed Light” inspection).
We have developed the ML2000, a mixed light florescence inspection system that permits the effective detection of fluorescence. Indeed, performance trials, initial commercial embodiments of this system have detected fluorescent radiation of 20 lux or lower, in the presence of background illumination of over 100,000 lux. Furthermore, the system comes with software that completely automates the inspection process, hence removing the need for expensive highly-qualified inspectors. After the automated inspection process is complete, visual photographic records of all inspections, either pass or fail, are permanently stored for compliance and 100% Quality Audit purposes. www.amdelectronic.com
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SPECIAL MATERIALS, PACKAGING MEANS, AUXILIARY
PROCESSES AND PACKAGING TECHNOLOGY
INNOVIA HAS BOPP FILMIC SOLUTIONS THAT MEET YOUR NEEDS Halle 9 Stand 9F04
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nnovia Films supplies advanced high performance Biaxially Oriented Polypropylene (BOPP) film solutions for labels, packaging, tobacco, and security applications. At Interpack 2017, we will be showcasing products around four current market themes. Protecting your product – There is increasing demand for longer shelf life to reduce food waste. Our high barrier films provide protection from aromas, moisture, mineral oil and gases. Attracting your customer – How to stand out on the shelf? Attract your customer’s attention using our high gloss transparent, pure white or metal-
lised label films for maximum on-shelf appeal. Market leading performance – Whether you are looking for high-speed or shrink-tightening effects, we have proven market leading products.
Why not visit us at the show to discuss your requirements. www.innoviafilms.com
Meeting your challenges – Recent product launches include easy-open packaging films, food contact approved label films, linerless label grades and crystal clarity In Mould films. Whatever your need is, Innovia Films is able to help you optimise your performance using existing products or through the development of new solutions.
INNOVIA BOPP-FOLIEN FÜR IHRE ANFORDERUNGEN
I
nnovia Films liefert hochentwickelte biaxial orientierte Polypropylen (BOPP)-Hochleistungsfolien für Etiketten, Verpackungen, Tabakprodukte und sicherheitsbezogene Anwendungen. Auf der Interpack 2017 werden wir Produkte rund um vier aktuelle marktspezifische Themen ausstellen: Schutz Ihres Produktes – Die Nachfrage nach länger haltbaren Lebensmitteln wird immer höher, um Abfall zu verringern. Unsere Hochbarrierefolien bieten Schutz vor Feuchtigkeit, Mineralöl und Gasen. Gleichzeitig bleibt Ihr Produkt lange aromatisch.
Kundenanziehung – Wie heben sich Ihre Produkte von denen Ihrer Mitbewerber ab? Ziehen Sie die volle Aufmerksamkeit Ihrer Kunden magnetisch an: mit unseren transparenten, reinweißen oder metallisierten HochglanzEtikettenfolien für maximale optische Wirkung im Verkaufsregal. Marktführende Performance – Ganz gleich, ob Sie nach Folien für die Hochgeschwindigkeitsverarbeitung oder das Straffschrumpfen suchen, wir führen bewährte, marktführende Produkte in unserem Sortiment. Erfüllung Ihrer Anforderungen – Unsere jüngsten Produkteinführungen umfassen:
• einfach zu öffnende Verpackungsfolien • für den Lebensmittelkontakt zugelassene Etikettenfolien • Linerless-Etikettenfolien • glasklare IMD-Folien Innovia Films ist bestens positioniert, um Ihre Leistungsfähigkeit mit vorhandenen Produkten zu optimieren. Wir helfen Ihnen, mit der Entwicklung innovativer Lösungen, Ihre Wettbewerbsfähigkeit zu steigern. Besuchen Sie uns auf der Messe, um Ihre Wünsche zu besprechen. www.innoviafilms.com
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SPECIAL MATERIALS, PACKAGING MEANS, AUXILIARY
PROCESSES AND PACKAGING TECHNOLOGY
THERMAL COVERS
A
LASKA has been designed to protect goods during short or medium handling operations: practical and ductile, this compact material is suitable when exposure to uncontrolled temperatures is not excessively prolonged. The insulating layers are combined to provide internal and external refecting surfaces, for effective protection against extreme heat andcold.The insulating layers are combined to provide internal and external refecting surfaces, for effective protection against extreme heat and cold. TUNDRA Excellent insulation against high and low temperatures. Designed to ensure insulation with a specic focus on cost-effectiveness, Tundra is particularly suitable in situations when it is dicult to salvage the covers: for this reason it is described as a disposable material, although it is suciently robust to be re-utilised. Its insulating properties are provided by an air cushion which – combined with the external refecting surface – provides excellent thermal insulation to protect goods against thermal shocks caused by heat or cold. SIBERIA This material’s strong insulating properties make it ideal for short/medium handling operations. As a low-cost material, it comes under the category of disposable covers, but it is suciently robust to be re-utilised. The refecting external surface protects goods against high temperatures, even in cases of direct exposure to sunlight. Siberia has been designed specically for short/medium handling and storage cycles. ARTIK The cover recommended for outdoor
AUTO CERTIFIED QUALITY
environments. Artik has been designed to protect goods that have to be kept outdoors for long periods (on quaysides, in airport depots, on uncovered trucks) and are therefore exposed to variable weather conditions. POLAR Thanks to its special multilayer structure with three insulating chambers, Polar guarantees optimal thermal
insulation. Polar covers provide protection when high-quality perishable goods are handled in uncontrolled temperatures or held in uncontrolled environments. Polar’s ductility also makes it suitable for medium/long journeys in unconditioned vehicles or for mixed cargos. www.eredicaimi.it www.imballaggi.biz
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PULP
Eredi Caimi S.r.l. - via G. Pascoli 139/141 21057 Olgiate Olona (VA) tel. 0331/631396 - fax 0331/639100 MAIL: info@eredicaimi.it
www.eredicaimi.it www.imballaggi.biz
Packages made by molded pulp technology use waste paper as the feed material, they are compact and flexible.
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This solution can be shaped to almost any 3D form. Products made of molded pulp (moulded pulp) are primarily utilized for protection of packaged goods against impacts and shocks. Their low weight, good storage life and very favourable price rank among indisputable advantages. ful
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The design of each of our products is specially designed right in 3D visualization so that the most optimal deformation zones and trays three-dimensional rigidity can be reached. The ecological package made of molded pulp is a fully recyclable package. prote The moulding made of molded pulp can be ction subsequently modified namely by hot repressing, cutting out, printing or by pasting. These additional operations provide better visual attractiveness of the package which can often be used itself for the presentation of cr adles the packaged product.
PACKAGING INGOMBRO ADV.indd 3
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SPECIAL MATERIALS, PACKAGING MEANS, AUXILIARY
PROCESSES AND PACKAGING TECHNOLOGY
LINPAC INVESTS IN THE FUTURE OF NEXT GENERATION
TOP LIDDING FILMS FOR FRESH FOOD PACKAGING
A
ccording to Erwan Cadoret, business manager barrier films at fresh food packaging manufacturer LINPAC, the next generation of top lidding films for modified atmosphere and vacuum skin packaging should be sustainable and highly functional, as well as innovative. LINPAC is accelerating its global sustainability strategy with a multimillion-pound investment in cuttingedge technology at its site in Pontivy, France. The facility will manufacture a range of multi-layer, top lidding films. The investment in a new production line at the site will allow the business to drive the growth of its lightweight lidding film offer, in line with its Lightweighting for Excellence (LIFE) programme. The move enables LINPAC to continue the active engineering of its ultra-light, resistant barrier flexibles for modified atmosphere packaging (MAP), in what has traditionally been a category of heavy gauge film usage. When combined with rPET trays, to create a complete pack solution, the resulting resource efficient, lightweight MAP solution offers a range
of benefits to the supply chain. From ease of handling to enhanced onshelf presentation, the films offer a high level of functionality to protect and preserve fresh products. Mr Cadoret commented: “The new LINPAC production technology allows us to produce a broad range of high barrier films with enhanced transparency, anti-fog and print properties for our customers. In addition, tailormade shrink performance enables
tight, wrinkle-free packs with outstanding clarity and consumer appeal. Ultimately helping to drive sales of case-ready products at the retailer. “Essentially, we are able to deliver enhanced performance, whilst retaining excellent functionality.” A notable new formulation, which is created using the new multi-layer extrusion process, is a 25 µm shrinkbarrier, anti-fog, PE film for retailready MAP formats. For use on manual and automatic lidding machines, and qualified form, fill and seal machines, the thin film boasts outstanding optical quality and excellent seal strength. In addition, the film is avail-
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SPECIAL MATERIALS, PACKAGING MEANS, AUXILIARY
PROCESSES AND PACKAGING TECHNOLOGY
Klöckner Pentaplast, to further improve a resource efficient modified atmosphere pack for fresh perishable foods and liquids. The novel design combines an APET++ rigid base web from Klöckner Pentaplast with a LINtop® PET HB barrier lidding film, to create an appealing, secure pack that enables a reduced time to market for packers and retailers.
able in longer than standard rolls to reduce downtime for the packer. Further to its investment in cutting edge technology for MAP formats, the Pontivy site has also continued to innovate its film offer to enhance existing vacuum skin packs. The comEN_LIN_FOODPRO_ART_MAR-2017.pdf 1 17/03/2017 15:57:02 pany has recently launched the high-
barrier LINtop® PE HB SKIN vacuum skin top film range to enhance the performance and shelf-appeal of its Rfresh® Evolve rPET trays for brands and retailers.
Mr Cadoret continued: “Our investment and continual improvement programme allows us to deliver a comprehensive range of stretch and high barrier PE and PET films for use with LINPAC EPS, PP and rPET trays. The resulting complete pack solutions meet the needs of our customers today and have the ability to evolve to the meet the challenges of tomorrow.
In addition, LINPAC has teamed up with specialist films manufacturer,
For more information, please visit linpac.com
Next Generation Barrier Films
Barrier Properties
Optics
Anti-fog
Shape Sealing Puncture Management Performance Resistance
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CMY
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LINPAC Packaging Pontivy Parc d’Activités de Kerguilloten 56920 Noyal-Pontivy France tel: +33 (0) 297 28 70 70
For further information on the LINtop® range of films or any other LINPAC solutions, please email: info@linpac.com or visit www.linpac.com
LINPAC - FP 2-17.indd 4
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SPECIAL MATERIALS, PACKAGING MEANS, AUXILIARY
PROCESSES AND PACKAGING TECHNOLOGY
SARTEN PACKAGING
S
ARTEN PACKAGING is the market leader and frontrunner of technology across the metal and plastic container industry in Turkey,Middle East,South Eastern Europe,North Africa.We have approximately 2500 employees in our 15 factories and offices,2200 in Turkey and 300 working abroad.Sarten is the manufacturer of 3pcs.welded and 2 pcs.drawn metal containers for a variety of industries including canned foods, cooking oil, aerosols, pesticides, engine oils, paints.In plastic containers supplies, Sarten offers products made of PET, PE and PP for the lubricants, agricultural chemicals (COEX), paints, ketchup,mayonnaise etc. (COEX), cleaning materials and cosmetics industries. Our market share in the Turkish food can market is approximately 60% and in ready meals sector it is more than 80%. We also have approximately 35% of the canned edible oil market.Twist caps offered by SARTEN in a wide range of diameters (38 mm to 100 mm) and different types , are ideal for various requirements of customers and they meet the demands of food industry.Twist Caps are suitable for hot, cold, aseptic filling, pasteurisation and sterilisation of various food and beverage applications. Sarten offers a wide range of diameters
(38 mm to 100 mm) and different types of twist caps.Easy-open ends and twist caps are mainly used in the food industry.Plastic containers and bottles are used for packing;dairy products,ketchu p,mayonnaise,mustard etc.in the food industry. We are very active in sales of metal food cans and plastic bottles and jars to Europe and USA with special focus to geogaphically closer markets mainly in the south eastern europe. We are producing more and more conventional and shaped food cans with thinner but stronger materials with special panelling formats down gauging is continuing in all sizes.
CTP platemaking,digital preprint proofing,streamlining of artwork to proofing then to ink mixing and then ink control in presses via one common language software is creating very good results in print quality and repeatability of jobs.In house central manufacture of toolings provides uniformity in all operations in all our factories.Improvements to all metal food can making machinery and seamers at ours and our customers plants as well as plastic containers moulds are esigned,manufactured,assembled and tested at our R&D department. Quality control and assurance are clearly crucial in our line of business. Our accreditations include ISO 9000,ISO 14001,ISO22000,GMP,Lean Enterprise and Manufacture and 5S is practised in all our sites. Latest investments include 6 colours UV printing line,UV coating line,,CTP plate making,shaped food cans and aerosols lines.5 liters rectangular for edible cooking oil,motor oil,chemicals etc. cans manufactured with thinner and stronger material with specially designed panels on the body to increase axial load carrying and stackability of these cans was succesfully introduced with collaboration of one of our major client.UN certification for the transportation of dangerous goods was obtained for this can.
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45 th year
45 years of trust in food packaging
Sarten ambalaj San. ve tİC. a.Ş. Balmumcu Mh. Zincirlikuyu Yolu Sk. No: 4 Balmumcu 34349 Beşiktaş - İstanbul / TurkeY Phone: +90 212 275 76 60 sarten@sarten.com.tr www.sarten.com.tr INGOMBRO ADV.indd 3
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SPECIAL MATERIALS, PACKAGING MEANS, AUXILIARY
PROCESSES AND PACKAGING TECHNOLOGY
STEEL FOR PACKAGING, CANNED FOODS, RAW MATERIAL FOR THE FOOD INDUSTRY SINCE EVER
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ased in Lugano (Switzerland), Seal of Quality is a trading and consultancy company worldwide recognised as a top marketing and sourcing advisor in the fields of packaging and food. The company employs a young team of some 30 professionals people across Switzerland, Italy and Spain. It is also proud of a 50 years experience in the tinplate and food business. Within the metal packaging business, Seal of Quality has strong relationships with tinplate and flat carbon steel producers in Europe, Asia, North and Latin America. They provide steel for a wide range of products; from food and aerosols to general line and speciality cans, as well as for easy open ends, twist off closures, crown caps.
network for all sort of metal packaging related finished goods, such as canned tomatoes, beans, vegetables and fruits.
holds an import/export network that connects raw material producers and canneries across Asia, Europe and America. The company is also involved in the design and implementation of export strategies for over 30 different canneries in Italy and Spain. Through its key relationships with the world’s leading retailers, Seal of Quality offers an effective sales
“We are very pleased to join INTERPACK, a forward-looking exhibition which is actively contributing in promoting the many advantages of metal packaging. Our aim is creating value across the global supply chain for the food industry” said Davide Padovani, Seal of Quality’s Managing Director. www.sealquality.com
In addition to its tinplate activity, Seal of Quality is a leading player in the international trade of food raw materials, with a particular specialisation in dry pulses. The company
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Creating value across the global supply chain for the food and packaging industry. Our key trading activities generate sustainable value across the global supply chain of metal packaging and raw materials for your daily operations in the food industry. We successfully exploit opportunities in the commodities trading markets.
Seal of Quality Ltd. CH - 6900 Lugano
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Ph: +41 (0)91 922 02 35 contact@sealquality.com
www.sealquality.com
15/03/17 12:53
SPECIAL MATERIALS, PACKAGING MEANS, AUXILIARY
PROCESSES AND PACKAGING TECHNOLOGY
NUOVA ERREPLAST, FLEXIBLE PACKAGING FOR THE INDUSTRIAL SECTOR AND THE FASHION INDUSTRY
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uova Erreplast starts its activity in the production of flexible packaging for the industrial sector and the fashion industry in 1980, near Naples. From 2004 the family-run company leaves plenty of room for the fresh ideas of young talents, through the work of a young and dynamic team able to grasp the newest market trends for the expansion of the company’s range of food packaging products. Our many years of experience in the industry, our cutting edge machine solutions, our technical laboratory represent a competitive advantage for our customers, to whom we offer the best tailor-made solutions and our reliable services, such as fast and on-time deliveries. In order to empower our services to our clients, we recently opened a new factory near Caserta. Nuova Erreplast’s plant consists of two divisions: the converter department and the extrusion department. We dispose of 6 extrusion machines, one 3-layer coextrusion machine, one carrier bag machine, 16 soldering units (2 of which for doypack bags) and one waste regenerator. For the extrusion department the
company chose the Reifenhäuser technology while for the printing machines we chose Uteco Converting – all machines dispose of Smartmatch, Kiss&Go and Q-centre cameras. The lamination phase is carried out using Nordmeccanica machines that are equipped with a rotogravure element for matt paints or paper touch. We also dispose of 3 cutters, Bimec e Temac, which enable the winding on cores of an inner diameter ranging going from 70mm, 76mm to 156mm. The production phase starts with an accurate pre-press, during which we focus on creating the best tailor-made solutions for our customers. Our great asset is the use of high definition flexo NX Kodak plate systems, that allow the reproduction of highly precise, clear and resistant images. Our Research and Development Department carries out rigorous incoming material checks, both during the production phase and on the finished product, in order to comply with the environmental, hygiene and safety rules as well as to satisfy our customers’ needs. Our production is divided into: FOOD - Our packaging solutions for the food industry are produced using different materials (BOPP, CPP, PET, PE, PA) and different production processes (doypack, paper touch, screen printing). These solutions are ideal for dairy and pasta factories, frozen products manufacturers, confectionery products manufacturers, vacuum packed and refrigerator goods producers, etc... Our main goal is to preserve the product and protect it from the outside contact, still preserving its flavour and ensur-
ing a high extent of practicality and airtightness in order to preserve the organoleptic qualities of the product. NO FOOD - Nuova Erreplast is a leader company in the industrial packaging sector and produce the following products: biodegradable bags, reels of printed polyethylene film, bags for the textile industry and laundry bags, garment bags, zipper bags, bags with a slippery interior surface and a nonslippery exterior surface, industrial sacks, bags for umbrellas and magazines, suitcase covers. The company has established partnerships with famous brands such as: Carpisa, Yamamay, Colt, Original Marines, Artigli, Zuiki, Antony Morato, Silvian Heach, Primo Emporio, Camomilla, Alcott, Kocca, Dorabella and many others. Visit: www.nuovaerreplast.it
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Via Nazionale delle Puglie 36.400 - 80013 - Casalnuovo di Napoli • Via Giovanni Francesco Maggiò 81025 Z. I. Marcianise Sud CE +39 T. 081.8421259 - F. 081.8424066 www.nuovaerreplast.it
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SPECIAL MATERIALS, PACKAGING MEANS, AUXILIARY
PROCESSES AND PACKAGING TECHNOLOGY
INCI-FLEX: THE FIRST CDI CRYSTAL 5080 XPS BY ESKO HAS BEEN LAUNCHED
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fter Esko’s announcement at DRUPA and some other months of further technical improvements, the new CDI CRYSTAL 5080 XPS has finally been launched at Inci-Flex. A reserved area entirely dedicated to the new CDI has been created at the headquarters of INCI-FLEX in Fisciano (SA) in order to make the best use of the XPS CRYSTAL 5080. After a short training and monitoring period offered by ESKO, our technical team has learned every single step and procedure to optimize and customize the operations according to our customers’ needs. We would like to highlight that all panel controls and the system interface have been designed to make any operation very intuitive and automatic. INCI-FLEX continue the path of research and development which they have started 20 years ago and never stopped. In a highly demand-
ing market, INCI-FLEX chose the way of the “endless development”. A difficult and risky way, which shows great foresight, passion and hard work, always having in mind one result: the trust, satisfaction and appreciation of our clients. 2017 promises to be a year of innovation, enthusiasm and desire to offer our clients astonishing solutions and results. Pascal Thomas, Esko’s Director Flexo Business, says: “The CDI Crystal 5080 XPS introduces parallel process steps that lead to 30% faster access to plate, as well as fewer manual steps and less requirement for operator intervention with the automated merge and transfer of LEN files. It is a simple and more consistent system”. Vincenzo Consalvo, CEO of INCI-FLEX, adds: “Launching the new CDI CRYSTAL XPS is the first step of a greater development program that will take us up to 2020. It’s a fascinating challenge that all my team, from the management to the graphic designers and engineers, has embraced with passion and enthusiasm. To be the first ones to launch a brand new technology worldwide is something to be proud of, but it is also a big burden. It’s a commitment to ourself, our collaborators and especially our clients. The passion we
put into our work moves us to have faith and forces us to be visionary entrepreneurs. Especially the loyalty and commitment to our clients forces us to empower our skills, complementing them with every aspect of the printing process. The common goal in my company has always been to give our client only the best result. These past years of collaboration and development together with Esko allowed us to speed up both our strategy of technological development and our process of technical education of highly-specialised staff. That’s why, on behalf of myself and INCI-FLEX, I would like to thank Esko, with whom I’m sure we will reach new and important heights in the next years. I will be very pleased to welcome my old and new clients to come over to check every technical aspect of the new CDI CRYSTAL 5058 XPS and work together to create the best solution for each of you”. www.inciflex.it
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SPECIAL MATERIALS, PACKAGING MEANS, AUXILIARY
PROCESSES AND PACKAGING TECHNOLOGY
CENTRO GUARNIZIONI TIGER SRL: EXPERIENCE, TECHNOLOGY, QUALITY
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entro Guarnizioni Tiger srl, founded in 1961, is a NBR - EPDM - VITON® - SILICONE LSR - NEOPRENE - FLUOROSILICONE and PARA technical articles producer. The company, ISO 9001:2008 certificate, is able to realize products from drawing or sample, ensuring customers the assistance step by step. The initial product concept, with a technical advice, through to pilot / production mould, thanks to their big tooling department, up to the molding and to the consequent final product. The firm, for over three generations, believes in constant technological upgrading. A last generation of machine center (CNC) has been installed, therefore expanding the department of the production moulds and offering the customer greater precision and continuous improvement. As concerns the rubber technical articles C.G. Tiger srl is able to advice the customer since the production of raw materials thanks to the wide compound department. The production ranges from items for technical branch, food industry, packaging industry, pharmaceutical, medical, zootechnical, illuminating engineering and more other… thanks to conformity and certification of the raw materials and items.
Not only a producer of custommade items, but also O-Rings
(silicone LSR/NBR/VITON®/ EPDM/FLUROSILICONE), rods (silicone/ NBR/VITON®), drawn tubes (silicone), plates 300x300 (silicone LSR, VITON®, NBR, EPDM), vibration-damping, Joints seals DIN-11851, Throttle valve joints DN seals, Clamp seal ISO-2582 and more other… guaranteeing all of that with a warehouse of 2.000 sq mt. Experience, technology, quality:
For over 55 years Italian quality and production in Milan. www.tigerguarnizioni.com
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SPECIAL MATERIALS, PACKAGING MEANS, AUXILIARY
PROCESSES AND PACKAGING TECHNOLOGY
PEPUP®, THE PERFECT INNOVATIVE PACKAGING FOR E-COMMERCE AND ON-THE-GO CONSUMPTION
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-commerce is strongly developing and is increasingly changing the consumers’ shopping habits. For industrial food and non-food products, the e-commerce format requires a deep rethinking of its packaging. Indeed, the traditional heavy, bulky and fragile packaging are no longer suitable to the supply chain requirements required by resulting from the e-commerce. On the contrary PepUp®, a 100% flexible solution, provides in a flat and ultra-light pouch, all the necessary requirements to e-commerce logistic constraints: - flatness (no rigid cap but an integrated self-closing technology, worldwide-patented) - mechanical, shock and vibration resistance - ultra-light weight (a 150 ml pouch weights about 2 grams) - a long shelf life with perfect product’s protection to oxygen, moisture and light In terms of consumer benefits, PepUp® offers some unique advantages, in particular but not only, for on-the-go consumption, such as: - an easiness to carry it in a pocket, in a sport or a school bag thanks to its flatness, its weight and its resistance - an easy opening feature for kids, adults as well as for seniors - a one-hand use allowing a “eyesup consumption” that helps the consumer to keep safe, for example, while riding or driving - an integrated self-closing functionality
that guarantees no product waste and a convenient use - a minimum waste once used Thanks to those numerous outstanding properties, PepUp® is the perfect packaging solution for consumption: - in sport or music arenas where other traditional packaging are not allowed in, - on airplanes where its ultra-low weight and its easiness to use would allow major saving to airlines - of athletes during their sport training and activities - of kids who love the fun feeling of consuming from a squeezable pouch - of all the on-the-go options, typical of our modern lives
In terms of product, PepUp® is suitable for all types of liquids and semi-liquids such as water, juices, dairy, sauces, condiments, fruit purées or detergents and industrial products. Just about anything can be squeezed out of the flat open-closed fully flexible PepUp® “bottles”. For the brand owners, the GualapackGroup developed the appropriate laminate solutions for all food production and packaging process, from ambient filling to retort,. PepUp® is available in different formats and sizes from 50 to 500 ml. Visit: www.gualapackgroup.com
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SPECIAL MATERIALS, PACKAGING MEANS, AUXILIARY
PROCESSES AND PACKAGING TECHNOLOGY
YOUR GLOBAL FILM AND ALU FOIL SOURCE “WE MAKE IMPORT EASY” Our virtual factory model which is thriving in Europe, is addictive and increases your business’ liquidity and value Your Global Film and Foil Source
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uring the last Interpack, we spoke to you about our virtual factory supply model and why it should work for you. Now three years later we can say unequivocally that it not only works, but those who use it properly are addicted to it. Why? It’s simple. It enhances your business both operationally and from a liquidity standpoint. And more importantly, it enhances how the outside world views your company – whether it is a bank, a new supplier, or a potential new investor, new partner or someone looking to buy your business outright. Lets talk about it a little bit more. VALUE AND OUR MISSION DEFINED: Value can come in many forms, not just a lower price. A price is just a starting point of reference. Does the product process well? Is scrap and downtime minimized? Are claims handled well? Do you have product available for unexpected needs? Does the final food processor run at maximum efficiency? Is your financial position and cash flow considered? Do your people have the time to focus on running the business, rather than worrying when product will show up at the door? How do you find out about new products in the market? These are some of the key questions to ask. The packaging industry and the world have gotten a lot smaller. Today’s
technologies (internet, email, universal translators, smartphones, etc) make it possible to have email discussions between two people who live on opposite ends of the world, are many time zones apart, and speak totally different languages. So, anyone can buy direct from overseas manufacturers all day long, right?. Then, how has NOW Plastics business model, as a global importer/ distributor/ supplier and “virtual factory” of various types of plastic films and aluminium foil not only survived, but has been thriving, in today’s global environment???? The secret is that our business model is designed to take away the uncertainty associated with global importation while opening up the entire global supply landscape to our converter customers, and at the same time providing a huge positive cash flow benefit though just-in-time supply chain options. This greatly enhances our customer’s balance sheet and reduces bank debt, thereby increasing the value of your company.
Experienced buyers knows very well that buying films is not just about procuring some sheet of plastic that looks nice, has good clarity and a great price. You cannot just throw it on a machine and all is perfect. All films are not alike – plain and simple. They may appear alike and sound alike, but do they process on converting equipment alike? Almost never. Our mission is to bring value to you - high quality products with a diversification of supply options, competitively priced and delivered in a manner that minimizes your risks of supply and maximizes your working capital, plant space and ultimately the value of your company.
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We make import easy! www.nowplastics.com
OUR PRODUCTS PET
PVC Aluminum Foil PVC
BOPA
BOPP
CPP
Multi-Layer
Specialty PE
PET/OPS Shrink
OUR PROGRAMS
WHAT’S NEW RECENTLY COMMERCIALIZED FILMS
• Reclosable PE lidding and base films • Heatsealable PET with antifog • Low gloss matte PET- replaces BOPP for better packaging performance • High COF PET (for big bags) • Barrier Films BARRIER FILMS
DIRECT SHIPMENTS CALL-OFF PROGRAMS CONSIGNMENT STOCKS WAREHOUSE STOCKS
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The other key is to act as your local support system. Today we are able to supply anywhere in continental Europe and the UK (amongst other places). Our sales teams are close to you and able to react to your needs whether that is technical support, order tracking, supply coordination, new product sourcing or whatever is needed.
THE VIRTUAL FACTORY MODEL We have a seemingly unlimited capacity of supply for our core products – plastic films and aluminium foil - which are produced around the world. (see our advertisement on another page for our basket of products) We are not focused on maximizing the output of extrusion equipment. Harnessing all of this production allows us to act as a virtual factory so to speak. Our focus is you, the customer, and what you need to succeed. Acting as an extension of your procurement and sourcing group, allows us to become your eyes and ears. Suppliers are well vetted, and product performance is guaranteed by us. The strengths and product varieties of our global suppliers are combined to offer you a one-stop shop. That is our advantage. You get the benefit of our 40 years of experience supplying products from around the world, without having to deal with any of the hassles. As our slogan says “We make import easy”. OUR SUPPLY CHAIN PROGRAMS Our business model is very simple.
The virtual factory means we are not invested in equipment. We are invested in you by extending our vast experiences and technical know-how. Our credit and financial strength allows us to keep stocks in sufficient quantities to support your business, and providing highly competitive payment terms as well. This can be close to a 9-12 month pipeline of supply for some companies. Some people call it a supply chain program, others call it “just in time” supply. We call it our business. Overseas producers generally think their job is done once they have shipped the goods. For us, the job starts before you even place an order and ends long after you use the goods. Open orders are proactively managed far better than factories do themselves. We see changes happening in the market dynamics and do our best to alert our customers to be prepared. Transparency is a critical component of our success, never hiding the identity of our supply sources and we transfer our knowledge and our level of confidence to you.
Quality can only be delivered by associating with world class producers. Our films and foil suppliers are required to have all of the critical ISO and EU food contact approvals, a serious and committed management, technical sophistication, a focus toward sustaining export business on a long term basis, an expansion strategy, financial stability, western thinking, product warranties and honoring claims, commercial flexibility, and the ability to maintain consistent relationships and mutual support though soft and tight markets. The last item is high on the importance list. The true test is how a factory behaves when we need them, not when they need us. Our supply options comprise either establishing consignment programs or using third-party warehouses near to our customer’s plants, allowing for next day or in times of emergency even same day service. Deliveries can be daily if necessary, again customizing the program to your needs. Even in markets experiencing strong demand and tight supply, we are able to anticipate and work with you to create higher levels of safety stocks to avoid any crisis and keep things running smoothly and continuously. Invoicing is always in Euros (or GBP for UK customers), and can be done by EDI or other methods as necessary. Visit: www.nowplastics.com www.nowplasticseurope.com www.nowplasticsuk.com
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SPECIAL MATERIALS, PACKAGING MEANS, AUXILIARY
PROCESSES AND PACKAGING TECHNOLOGY
ADD SECURITY TO YOUR PACKAGING WITH 3D AG
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ounterfeiting became an unethical yet massive “global industry” affecting the profits of manufacturers and brand owners. It is developing to the most serious plague and challenge for the future of trade. Counterfeits are flooding the market, the internet and our homes, whilst consumers are left with questions of whom and what to trust. The packaging of a product can be seen as its stage. It is the first impression at point of sale. A product should be safely embedded in the package to keep it from harm, as well as it should read all relevant information. A package can be loud or functional and can be made from countless different materials. Most of all, the design and realization of the package will send a message to interested looks. The jackpot is reached if the packaging allows authentication. ISO 12931 specifies performance criteria and evaluation methodology for authentication solutions. Such authentication elements can be part of the material good itself and/or its packaging. It shows the importance of this topic and the risks carried in today’s world. With 3D AG’s solution the package can keep the product and the consumer safe, which is a core brand responsibility. Why 3D AG’s Solutions? • Handcrafted originations • Swiss made high quality • Leaders in banknote holography • Experience with security since 1989 • Independent and family owned
The Smart Solutions Foil with Scattered Micro Elements Holographic effects in packaging are mostly used for shelf attention or as a design feature for package enhancement. We see the advantage in the combination of design and security. Scattered micro text or graphics can be hidden in holographic patterns - authentication and design in one. Rainbow with Security Elements Our different bright rainbows are used worldwide in packaging. We also offer rainbows with droppedin micro elements. As the security elements are scattered over the whole area, the later registration is not relevant. One doesn’t have
to change or redesign packaging to add security.We have easy but solid solutions to protect products and their package. Holographic Security Labels We see the real value in the various possibilities one can implement in a hologram. With our personalized holographic security labels you can decide exactly what you want combined. From micro texts and graphics to hidden features, security may be disguised in between flashing optical effects. Holography offers the perfect mix between overt and covert features. The brands logo
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a secretly hidden security feature is the only way. The brand can decide who knows of which security feature and the counterfeiter can be misled. Standard Application Holographic patterns can embellish packaging by a hot stamping process, lamination, transfer foil or can be applied by many other production processes. Holographic labels are either on the product or package itself, as well as they can be used as tamper evident protection. can shine in rainbow colors, bearing hidden elements at specific locations. The Secret is in the Mix In addition, we suggest the combination of holograms with other printable elements. Serialization, QR or data matrix codes, barcodes, UV inks. Why should one only use one technology? The secret is in the mix. The current hype is the collection of data to influence marketing and customer services. A hologram will catch the attention of the customer and welcome authentication, which can be used to collect data at the same time. Fresnel and Embossable Lenses 3D AG has expertise for the design and tooling of decorative Fresnel lenses, which can be used for packaging applications. We produce customized sizes with special optical effects and hidden security elements. We also offer embossable holographic lenses. We have existing patterns from our library of designs, or we can also provide new, tailored and customized lens designs. Where We Act Our holographic elements are active not only in product & brand
protection and decorative packaging, we are especially active in high security. We have originated holographic elements for over 70 banknotes. Mastering classical holography, all our holograms are created in our laser laboratories by hand and are not digitally processed. Therefore, our holograms have extreme depth, movement and very bright colors. This is also of value for shelf attention, as they have a grand eye catching effect. The need for the application of holographic effects expands over various applications, in any market.
Who We Are 3D AG is an independent, Swiss, family owned corporation based in Baar, Switzerland. Founded in 1989 by a physicist and scientist as a technology center for holography, 3D AG engaged into the fundamental research of holographic structures and procedures.
Security for the Brand and their Customers Holography can be used to communicate authenticity to the end customer, as well as it can be a helpful tool to protect the trade. This is of great importance for a brand and its logistics of distribution. One has to distinguish the real from a fake at customs and
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SPECIAL MATERIALS, PACKAGING MEANS, AUXILIARY 3D AG played a leading role in the development of the mass production of the optical phenomenon holography. As a forerunner in the field, 3D AG dominated the holographic origination creating hundreds of endless holographic patterns, many which are still used all over the world today. 3D AG has become an expert in the creation of high end security labels. Constant research has bread a whole palette of products and new optical security features to satisfy different needs. 3D AG delivers semi-finished products to supply and work with each step of the value chain. Over the year’s 3D AG has broadened its view and engaged into the perfection of electroforming.
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Rainbow 3D AG’s clear, strong and bright Rainbow.
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We have built various galvanic baths and master unique techniques of replication. 3D AG’s experts have explored and acquired knowledge of various functional surfaces, diving into the vast world of micro- and nanotechnology. Researching these different structures and the exposure to many new base materials and components has allowed 3D AG to consult their customers better. We aim to constantly improve our science; to become the best partner we can be. It is our goal to combat counterfeiting and to protect intellectual property. We want to create trust between the customer, retailer, supplier and governments. Together we want to work against smuggling and illicit trade, which is harming our health and destroying
innovations. Our services reach various markets as our products and solutions are customized according to each client’s needs. The need to protect products, documents and packaging will continue to increase. Our dynamic and inspiring team is committed to research, hence realizing projects for a safer future of commerce. We strive to always deliver the highest standard while conveying a sense of integrity, treating our business partners, colleagues and community with respect and trust. Raise ethical awareness and combat counterfeiting with 3D AG. Visit: www.3dag.ch
Foils Embossed foils for various applications. Shims with packaging layouts and registration marks
GarmenTrust TM Encapsulated security labels for textile applications.
Product and Brand Protection Tobacco, cosmetics, food, Diffractive Patterns pharmaceuticals, events, tickets, textiles Design your own or choose from our high quality Shims collection. High precision nickel shims for various applications in micro and nano technology
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Lenses Holographic lenses & customized Fresnel lenses.
Decorative Packaging Combine security and packaging with 3D AG. Track & Trace Scattered micro solutions text or micrographics for logistics and to secure your marketing products
High Security Banknotes, passports, cards, documents, tax stamps
Security Labels Unique holograms with overt and covert features.
3D AG | Lättichstrasse 4a | 6340 Baar | Switzerland | +41 41 768 25 25 | 3dag.ch 3D AG - FP 2-17.indd 5
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GOGLIO AT INTERPACK
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oglio confirms its presence at Interpack, the most important exhibition in the world for packaging and connected industrial processes. From May 4th to 10th Düsseldorf fairground will welcome the best packaging companies: 2017 edition will confirm its excellence with about 2,700 exhibitors and more than twice the space as 2014 event.
Goglio will be one of the main players in this fair: our exhibiting space in Hall 11, Stand D41 will be the ideal showcase for product innovation, variety, completeness and quality. Fres-co System® trademark represents Goglio’s offer with high barrier flexible laminates, packaging lines, plastic accessories, technical assistance and service: a complete integrated system for any customer’s need. Goglio is leader in packaging production with 10 production plants and 7 commercial sites in Europe, America and Asia and our flexible solutions are suitable for protecting and enhancing food and non-food products, giving a new appeal, sizes and formats to packages for coffee, ready meals, pet food, industrial products, detergents and vegetal preserves. Goglio demonstrates once more professionalism and innovation anticipating market needs
and behaving as partner to our customers in the application of the newest technologies like digital printing and Industry 4.0. Plastic materials used for the packs even in short quantities, can be digitally, more flexibly and more quickly printed today and can be safer thanks to sophisticated anti-counterfeiting systems. Thanks to the new technology the product can be highly customized
with the variable data: every pack can be really unique and tailor-made. It is an important step towards the offer of personalized and exclusive solutions and services, together with the application of Industry 4.0 principles. Goglio is ready for the Digital Industry: after a first period of study we have concretely modified our service organization using the data transmitted from the machines in the web. Industries will be more and more intelligent and connected and will be able to anticipate and enhance the production process in order to continuously improve performances. These are the issues Goglio will be glad to deepen at our stand in Hall 11 Stand D41, where the visitor can find information, competence and allaround packaging solutions. www.goglio.it
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PACKAGING IN ITS NATURAL ENVIRONMENT: SONOCO AT THE INTERPACK 2017
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igh-quality packaging really starts to shine when consumers use it in their everyday lives. At this year’s instalment of the leading packaging trade show Interpack, Sonoco Europe will present its packaging solutions in real-world consumption situations. This brand-new, interactive concept will turn the booth in hall 9, C34.D31 into an apartment-like living space. In its “natural surrounding”, Sonoco’s portfolio of rigid paperboard containers – also known as composite cans – and plastic packaging solutions will come alive, inviting visitors to pick up products and interact with them. The booth design is based on Sonoco’s new iPS studio in Hockenheim, where packaging will be tested in a living space environment. In addition to consumer product packages, the booth will showcase a diverse range of customized cores, tubes and spools for different industries from the divisions Sonoco Alcore and Sonoco Plastics. At this year’s event, the Sonoco booth will be all about the real-life benefits of packaging solutions. The packaging experts will present ‘Packaging Designed for Individuals’ – composite cans and plastic packaging solutions in a “natural environment”. Individually designed areas of the booth will allow visitors to get up close and personal with the packages and discover them hands-on. A living area consisting of a kitchen, a living room and a dining-room-like seating area will display packaged products in the settings where they’re normally used. A separate supermarket space will allow visitors to see how various packaging solutions appear on retail shelves. “Around the booth, trade
show visitors can explore the advantages of our packaging solutions,” says Séan Cairns, Vice President and General Manager, Sonoco Consumer Products Europe. “This entirely new booth concept brings our packaging even closer to the visitor, just as this year’s motto ‘Packaging Designed for Individuals’ promises.” Various customising options At the booth, a wide variety of customer samples will display a key strength of Sonoco’s packages: customisation. Sonoco can individually adapt its rigid paper containers and plastic packages for each customer, allowing the premium solutions to stand out from the competition and respond to diverse consumer needs and lifestyles. Trends like on-the-go consumption call for new features – and so do new focus groups, like single households. A snap lid for example ensures that customers can reclose the package to preserve the product’s freshness, while sprinkler lids make rigid paperboard containers a convenient packaging solution for herbs and spices. A broad range of individual solutions In addition to examples of its customers’ packages, Sonoco will display the
SquareCan – a new attractive composite can with a nearly rectangular shape and a hinged lid. This new product development demonstrates how an unusual shape can attract consumers’ attention at the POS. Eye-catching ends, membranes, and lids provide further customising options, and are available for round, oval, and rectangular rigid paperboard containers. Together with partners like Vegeplast, Sonoco designs solutions such as Vegetop®, a sprinkler lid made from biodegradable plastics. The completely compostable sprinkler lid is an ideal fit for eco-conscious consumers. When it comes to plastic packaging, in-mould labelling (IML) provides unique opportunities for optimal brand placement, such as colourful displays and all-around branding of the container. The label is usually made from the same material as the packaging container and injected directly into the packaging’s wall during production. In this way, Sonoco can ensure that it doesn’t slip or slide during transport or in use. Bi-Colour Injection moulding additionally contributes to a premium look and allows for even more differentiation on the shelf. www.sonoco.com
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SPECIAL MATERIALS, PACKAGING MEANS, AUXILIARY
PROCESSES AND PACKAGING TECHNOLOGY
FROM NET WEIGHT TO LOG 6 WEIGHTPACK: 40 YEARS OF INNOVATION
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n 1979, Carlo Corniani broke into the market with an intuition destined to revolutionise the current filling techniques: the net weight. The idea was as simple as brilliant: the amount of product to be bottled was no longer linearly measured in order to reach a predicted level, but weighed with the elimination of the tare, thus replacing the concept of volume with the one of weight. finally, he provided a way to ensure a constant amount of product, regardless of product density, temperature variations and free from container dimensional tolerances. Almost forty years after its introduction, the net weight system is considered the state of the art in the filling field as a result of its precision and cleanliness. According to the philosophy of its founder, Weightpack pursues excellence, rotary machines shifting the innovation borders further in order to reach a logarithmic-
reduction-level higher than log 6. Within the industrial process, containers and caps may be contaminated by a bacterial load of some thousands of CFU (Colony Forming Units). With a log 4 reduction, the CFU decrease of four orders of magnitude, getting close to zero. however, according to Weightpack standards, this does not seem to be satisfactory. Weightpack, in fact, wants the best for its customers, aiming to achieve the absolute safety in the aseptic processing. that’s why we go beyond two orders of magnitude: overcoming the limit is in our DNA. Furthermore, the “net-weight” is the perfect technology to ensure sterility in the filling process. The absence of contact between valve and container, and the elimination of any internal measuring instrument into
the valve, allows Weightpack to optimize hygiene and fluid filling processing, thus making a significant step towards the elimination of bacterial contamination, years before its international competitors. Any technological revolution is effective only when it has a disruptive impact in the modification of the modus operandi. For this reason, Weightpack has solidly invested in the research and development of a technology too often branded as “elitist”, that is excessively expensive and too complex. the log 6 aseptic filling system will soon become an industrial standard, with Weightpack already having the knowledge to make it usable on a large scale. As henry ford once said: “There’s a real progress only when the benefits of a new technology are for everybody”. www.weightpack.com
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FILLING, SEALING, BOTTLING, BEVERAGES SOME OF THE COMPANIES YOU WILL FIND IN THIS ISSUE
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Interpack 2017 Preview
NEW BLOW-MOLDER EBS K ERGON: SMI SOLUTION DEVOTED TO INDUSTRY 4.0
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nterpack 2017 is an international hotspot of technical solutions for the packaging industry and related process industries. This important event, taking place in Düsseldorf from 4 to 10 May 2017, will put the focus on Industry 4.0 to offer the opportunity to discover the latest solutions in packaging machinery and process engineering. SMI is not indifferent to new trends; since 1987 the company has been developing cutting-edge projects and technologies, in order to offer turn-key bottling lines and flexible, ergonomic, efficient packaging machines, increasingly inspired by the concepts of Industry 4.0 and Internet of Things (IoT). At Stand 14D12 SMI will exhibit the world premiere of the new compact blow-molder EBS K ERGON in ECOBLOC® version as well as an electronic volumetric filler. Based on the technical innovations of the stretch blow-molders of the EBS ERGON series (Electronic Blowing System), SMI has developed a new series of very compact rotary machines, called EBS K ERGON, suitable for outputs up to 8.800 bottles/hour (0,5-liter format). The new models, available in 2-, 3- and 4-cavity versions, offer all advantages of the rotary technology, with an output range traditionally controlled by linear blow-molders (from 3-4.000 to 8-9.000 bottles/hour). The new EBS K ERGON stands out in its market segment for a series of advangtages: • The preform heating section (tunnel) is integrated with the stretch blowmolding section (blowing wheel) in a single, very compact module, which can be installed even in small bottling lines. The tunnel features a horizontal preform feeder chain and an
optimized ventilation and aeration system. Moreover, the infrared lamp units responsible for heating the preforms in transit are equipped with a system of thermo-reflective panels made of a highly energy-efficient composite material, and are situated both in front of and behind the lamps. This technically advanced solution ensures excellent reflection of the heat generated by the IR lamps and consequently ensures a more uniform distribution of the heat over the entire surface of the preform. • The structure that contains the tunnel and the blowing-wheel is equipped with safety doors that are slightly rounded, providing more space inside the machine to perform cleaning and maintenance tasks easily and safely. • The stretch-blowing wheel is equipped with motorized stretch rods controlled by electronic drives and do not require mechanical cams; this innovative solution ensures precise control of the stretch rod’s travel and position, as well as significant energy savings. • The stretch-blow molding system uses
high-performance, low dead-volume valves that reduce pre-blowing and blowing times. • The mechanical assembly of the mold is equipped with its own motorization, which ensures the utmost precision for the up/down motion of the mold bottom and the opening/closing of the mold-holder unit. • The system is controlled by the tested Motornet System® for automation and control, which simplify format changeover operations. • The blowing pressure is automatically regulated according to bottle format, offering unquestionable advantages compared to the manual adjustment solutions employed on the linear blow-molders that SMI’s EBS K models compete with directly. www.smigroup.it
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NEW ERGON PACKERS
LCM ERGON
PACKER VIDEO ...scan & discover it!
MEET US AT INTERPACK stand 14D12
the new age of packaging HIGH FLEXIBILITY...
LOW ENERGY CONSUMPTION The all-new Ergon product range stands out for an innovative ergonomic design that further improves the economic efficiency, the operational flexibility and the environmental performance of SMI’s packaging machines and that brings together the very latest in process automation, advanced technologies and energy saving. ERGON packers are the ideal choice for the secondary packaging up to 450 packs/minute (in triple lane configuration).
AR
S
3
YE
I COMPLETE LINES I ROTARY STRETCH-BLOW MOULDERS & FILLERS I I PACKERS I PALLETISERS I
www.smigroup.it
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PROCESSES AND PACKAGING TECHNOLOGY
ALBRIGI TECNOLOGIE, A COMPANY WHERE THE OFFICIAL SPONSOR IS TECHNOLOGY
A
LBRIGI TECNOLOGIE is celebrating 35 years in the business, 35 years of reliability and quality that lasts. All ALBRIGI TECNOLOGIE equipment is produced with finest quality AISI 304 L and 316 L stainless steel, with MIRROR-POLISHED, 2R finish. All our tanks have mirror-polished interiors and all the welding is TIG/ PLASMA carried out in “WORK-FLOW”. The cylinder plates are positioned vertically, so all the flat welding up to 6 metres long is carried out automatically on cooled copper rods. The circular butt welds of the bases and the tops are always carried out with the internal support of circular copper rods, cooled with automatically recirculated water, with double gas protection; the welds will always remain white on both sides and not oxidised, since they are immediately cooled and protected by inert gases. Our equipment is produced in series with circular welds up to 3 metres in diameter ROLLED AND ROLLER PRESSED and with vertical welds up to 6 metres long COLD LAMINATED, flattening them and thereby increasing the mechanical resistance; they are treated in this way to round off or flatten the internal welding edge, obtaining flat, smooth welds, or with few protuberances, that are almost INVISIBLE. All the accessories are top quality, selected and tested over time, and meet even the most exclusive and special requests. They are applied with shaped and rounded moulds to make the structure stronger, thereby avoiding vibrations and facilitating the subsequent washing stage. Each mechanical part that activates a movement, be it a pump, piston or agitator, is applied in accordance
with the international safety regulations CE – FDA - ATEX, always accompanied with a use and maintenance manual, drawings, static calculations and spare parts manual. Special attention is paid to safety equipment like protective casing, parapets, microns, electric sensors and photocells to ensure the safety of the operator. The electrical panels are manufactured in accordance with CE regulations and comply with strict international standards. The equipment is tested with water for at least 12 hours. Those articles subject to PED testing undergo pressure trials for at least 48 hours and, in process testing, they are subject to thermal and mechanical stress with continuous service cycles of 24 hours. All production is carried out in accordance with the EHEDG guidelines, which protect and guarantee all the user’s expectations. This is the world’s strictest standard of reference and guarantees the absolute quality of equipment used in the food sector. We can provide plant certified in accordance with the directives 97/23/
CE-PED, 94-9-CE-ATEX, ASME and EHEDG. The technical office is staffed by highly experienced personnel who can meet a client’s every need. Employed personnel are in possession of qualifications in accordance with UNI-EN-287-1. The systems used are among the most innovative: TIG, PLASMA, MIG, LASER, ELECTRODE. We are fully equipped to perform nondestructive controls on our manufactured articles (VT - RX - PT) and the respective FERRITE controls – the degree of surface roughness with the appropriate certificates. On request, equipment can be made with special finishes and treatments, such as electropolishing, pickling and passivation, furnished with the respective diagrams and certificates. We have developed a series of finishes and unique solutions for all sectors that deal with liquid foodstuffs that make our products exclusive, complete and modern, often at the cutting edge, to the point that we are considered by all to be “AHEAD OF OUR TIME”. www.albrigi.com
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Albrigi Technologies, food processing plants
Via Tessare 6/A, 37023 - Loc. Stallavena di Grezzana (Verona) - Italia Tel. +39 045 907411 - Fax +39 045907427 email: info@albrigi.it - www.albrigi.it INGOMBRO ADV.indd 3
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HERTI, YOUR BRAND TOMORROW IS OUR BUSINESS TODAY
H
erti is a leading European manufacturer and reliable partner for developing new products and distinguishing trademarks in unison with the company’s slogan “Your brand tomorrow is our business today”. Founded in 1993 as a start-up company specialized in metal packaging and producing only two kinds of aluminum caps, Herti is now a public company with five daughter companies in the UK, France, Germany, Romania and Bulgaria. Herti offers more than 40 different sizes of closures and also advises on packaging solutions to clients producing wine, spirits, non-alcoholic beverages, olive oil and pharmaceutical products. The company focuses on creating innovative solutions and close collaboration with clients at every stage of development of their products and brands, combining unique design and high-quality appearance with functionality. The company does not make any compromises with the quality and strictly controls every step of the pro-
duction process. Herti applies ISO 9001:2008 to guarantee the hygiene and safety of the closures and strives to eliminate or minimize any potential risk for consumers’ health. The company is certified by BRC/IOP – The global standard for packaging materials. Every year the production sites and premises are audited by a certain certification organization to check and confirm the compliance with these standards. Herti offers a wide range of aluminum and composite closures for bottling spirits with capacities from 50ml to 4.54 l. Closures with EPE liner, typical for the alcohol drinks, have numerous possibilities for decoration. They give perfect air-tightness and contribute for the attractive appearance of the bottle. For brand safety and to avoid the risk of counterfeits
Herti offers composite closures and aluminum closures with non-refillable pourers that prevent the bottles from refilling. Following the world trend in the wine industry Herti researched and invested in innovative products for the wine producers. The company offers different liners as saranex and tinsaran which are typical of the wine sector and preferred by producers. They ensure perfect air tightness and control of OTR according to the chosen liner. “VINSTAR” is the trade mark under which Herti sales its wine designed aluminum closures, among which is “VINSTAR SMART” – an innovative product, first of its kind on the market with PVC-free granulate gasket VinTellox, suitable for still and fizz
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wines(such as frizzante, perlwein, and cider), and compatible with existing equipment for capping wine bottles. The liner is suitable for pasteurization and keeps the internal pressure up to 0.8 MPa-the most suitable liner for a wide range of fizz wines. Herti provides the two most preferred sizes PP30x60 mm BVS and PP 28x44 mm. Recently, more and more popular for bottling wines become other sizes of aluminum screw caps that Herti can offer: PP25x33 mm, PP22x30 mm, PP25x43 mm, 30x24 mm. For the market area of bottled mineral waters, carbonated drinks and juices, Herti provides different solutions – aluminum and plastic closures – 28х15.5mm; 30х25mm; PCO; 48×41mm and plastic handles as well as our latest innovative composite closure named DORADO. The aluminum closure with safety plastic ring that is tamper-evident and protects from injuries is designed for capping high and middle class quality still and sparkling mineral waters in glass bottles. This solution is suitable for ozone and sensitive waters as the compound it uses is PVC-free. Raw materials used to manufacture plastic caps meet EU regulations that guarantee origin and have organoleptic characteristics. Herti offers aluminum closures PP28x15.4 mm with PVC or PVC free compound and with or without sidesplit. Both types are suitable for pasteurization of juices and carbonated drinks. All plastic caps produced by Herti could be used for bottling mineral and table still waters, while PCO closures find application for sparkling waters and carbonated soft drinks. Our new closure “Vinstar Smart” in sizes PP28x44 mm and PP30x60
PROCESSES AND PACKAGING TECHNOLOGY
mm can be an elegant decision for sealing not only wines, but also water, juice and other beverages. Herti produces olive oil caps in several sizes: PP31.5x24 mm, PP31.5x44 mm and PP31.5x60 mm with different pourers. The closures could be used also for capping vinegar, sauces or liquid spices. The numerous possibilities for offset and foil printing and glossy, matt or semi matt finish, contribute to the premium look of the bottle. For the pharmaceutical industry Herti offers mainly plastic caps PSO, aluminum caps with special liners and plastic measure caps. In the course of many years our R&D specialists work in close collaboration with customers in pharmaceutical industry at every stage of the development of new products, selection of materials, creating designs, ensuring reliable information for the chemical stability and sterilization suitability. They give advice and provide all necessary certificates at each step required for medical and pharmaceutical needs for approving a product. The long standing partnership with famous Bulgarian medicine manufacturers helps Herti to better understand the needs of the industry and to improve its products and services. The modern production facilities and machinery of the company are situated on 8 hectares own land, that provide for the full production cycle, meeting all business and ecological requirements. Herti constantly invests in new technologies that boost energy efficiency and improve environmental performance.
lectual property. The R&D and quality assurance department puts efforts to organize and to improve all processes connected with developing new products, explore new materials and technologies and implementing them in production. The understanding, determination and leadership of the management have secured strong commitment by the employees of the company. The gained experience is a basis for originating innovative products, ideas, technologies and managing processes. The knowledge management is of high priority and is kept in an information system, innovative by itself. The understanding and executing this approach contribute for the competitiveness, sustainable development and contentment of the clients and the employee of the company. The management is convinced that following the responsible and ethical business practices in the supply chain, maintaining a safe and healthy workplace, protecting the environment and supporting social projects will help to build a strong and steady company and ensure constant growth. As a SEDEX member Herti uses responsibly sourced materials from suppliers with ethical business practices. Being a shareholder and a partner in Ecopack Herti follows all principles for protecting and recovering the nature. More information about Herti could be found in www.herti.bg
Herti’s management is committed to the idea of creating innovative products and finding original decisions for its customers. The driving force of the Company is the growth of intel-
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PROCESSES AND PACKAGING TECHNOLOGY
OCME NEW VIRGO FILLER: MAXIMUM FLEXIBILITY, REDUCED COSTS AND OPTIMUM HYGIENE
From the 4th to the 10th OCME will take part in the international fair INTERPACK 2017 at the booth number B08-Hall 14
O
n this occasion, we will be presenting one of our latest solutions: the new rotary weight filler for Edible Oil, VIRGO, delivering high performance and efficiency results. Thanks to its high degree of flexibility and the choice between the neck or body handling options, the VIRGO filler can meet each and every need in terms of production speed and types of container.
The VIRGO range can handle a wide variety of containers: • PET bottles: from 0.25 to 3 L or 5 L with Neck Handling • PET bottles: from 0.25 to 10 L with Body Handling. • Glass bottles: from 0.25 to 1 L with Body Handling only. • HDPE: from 0.25 to 10 L with Body Handling only. Today, one of the main challenges from our customers is to find an efficient filling system that guarantees a precise quantity of filled product: the VIRGO filler has been launched to answer this need. With its weight filling system, VIRGO is able to ensure high filling precision, thanks to advanced electronic components and algorithms developed over the past 20 years. In addition to the high precision, a reject system allows the expulsion of any anomalous containers, in order to ensure the absolute quality of the packaged product. By the end of the production process, all the product remaining inside the machine is recovered so as to reduce waste to a minimum. OCME’s new filling solution aims to reach a maximum efficiency in terms of produc-
tivity and performance for the customer. Safety is one of our priorities and during the machine design phase a programmable control unit has been specifically designed for safety management purposes. A stainless steel enclosure, combined with tempered glass screens, guarantees a high standard of hygiene, which is a key priority in the food industry. It also allows excellent operator visibility and easy access for maintenance. Finally, thanks to the PC dedicated to the supervision and control of the machine, it is possible to monitor the weighing statistics and the archiving of data related to each container, so as to ensure an optimal control of the production. During Interpack, visitors to our booth will also have the opportunity to discover our new HMI operator panel, linked to our rotary weight filler: a brand new solution following the latest trends in terms of user experience and design.
• More intuitive management • Easier control • Easier to correct any errors for an improved productivity. During the event, there will also be a focus on our wide range of services and local support designed to face every challenge with the best solution. OCME can provide on- site or remote technical support thanks to the use of high technology tools such as wearable device and our latest innovation: MY OCME App. But also activities such as spare parts supply, upgrades installation, service contract and more. Our services are all designed with the aim of satisfying our customers’ needs and build a long-lasting relationship based on mutual trust and cooperation. www.ocme.com
All our solutions are now equipped with this new panel to guarantee:
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PROCESSES AND PACKAGING TECHNOLOGY
Heute die Präsentation der 27. Veranstaltung von SIMEI in Mailand, die internationale Ausstellung für Kellerei- und Flaschenabfüllmaschinen gemeinsam mit drinktec, die Weltleitmesse für Getränke und Liquid-Food
SIMEI@DRINKTEC: DIE ERSTE INTERNATIONALE SCHAUBÜHNE FÜR WEIN UND GETRÄNKE
Die 27. Veranstaltung von SIMEI findet auf der drinktec in München vom 11. bis 15. September 2017 statt
“D
ie internationale Weinund Getränkebranche hat ab diesem Jahr erstmals eine große gemeinsame internationale Bühne, die der Ausstellung von Maschinen, Ausstattungen, Produkten und Lösungen zur Herstellung, Flaschenabfüllung und Verpackung gewidmet ist. Die international führenden Fachmessen der Önologie –SIMEI - und der Getränke- und Liquid-Food-Industrie – drinktec - arbeiten dank einer umfassenden strategischen Partnerschaftsvereinbarung synergetisch zusammen. Im Rahmen dieser Vereinbarung kehren SIMEI und drinktec nach dieser ersten gemeinsamen Erfahrung in München im Jahr 2019 nach Italien zurück. So haben die Akteure und Unternehmer in Sachen Wein und Getränke die Möglichkeit, die ultimativen Neuerungen in einem Industriesegment zu explorieren, das sich durch große Dynamik und Wettbewerbsfähigkeit auszeichnet”. Heute nahmen Paolo Castelletti, Generalsekretär von Unione Italiana Vini (UIV) zusammen mit Petra Westphal, Projektgruppenleiterin der Messe München und Davide Galli, Generaldirektor von Monacofiere an der Vorstellung der 27. Veranstaltung von SIMEI teil, die wichtigste internationale Messe für Kellerei- und Flaschenabfüllmaschinen, die vom 11. bis 15. September 2017 in München zeitgleich mit drinktec stattfindet, die
führende Messe für Getränke und LiquidFood.
mit der Messe München seinen Anfang nimmt”.
“Durch die Zusammenarbeit von SIMEI und drinktec - erklärte Petra Westphal, Projektgruppenleiterin der Messe München – steht der Getränkeindustrie eine große internationale Plattform zur Verfügung und dank der Kompetenzen von SIMEI auch für den Bereich der Weintechnik und –herstellung. Somit bietet sich Teilnehmern, Ausstellern und Besuchern eine einzigartige Gelegenheit, alle Segmente der Branche kennenzulernen und zu vertiefen. Wir danken UIV für das Vertrauen, die Mitarbeit und die Passion für dieses gemeinsame Projekt, das 2017 in München in Partnerschaft
“Diese Vereinbarung zwischen Unione Italiana Vini und der Messe München – erklärte Castelletti abschließend – ist ein konkretes Internationalisierungsprojekt und entsteht aus dem Bedürfnis, Ausstellern und Besuchern der beiden Messen SIMEI und drinktec wechselseitige Vorteile zu bieten und ein interessantes Angebot zu unterbreiten. Die üblichen Akteure von SIMEI haben eine neue attraktive Plattform zur Verfügung, um neue Märkte und andere Sektoren der Getränkeindustrie zu erschließen und somit transversal Besucher und Einkäufer anzusprechen. Das Publikum und die Akteure von drink-
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WORLD LEADER IN WINE TECHNOLOGY
27TH EDITION INTERNATIONAL ENOLOGICAL AND BOTTLING EQUIPMENT EXHIBITION
ORGANIZED BY
11th-15th September 2017 Messe München - Germany
SUPPORTED BY
www.simei.it www.drinktec.com/simei
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tec wiederum können unsere Akteure aus der Nähe betrachten, die sich seit eh und je beispiellos in den Techniken des Weinbaus und der Weinerzeugung profilieren. Eine Branche, in der Italien die Nummer 1 unter den Herstellern weltweit ist. SIMEI errichtet ein exklusives auf die Önologie spezialisiertes Cluster, das sich über mehr als 20.000 Quadratmeter erstreckt: Traditionsgemäß werden die besten Akteure für die Techniken der Weinerzeugung versammelt, die ihre Maschinen und Ausstattungen für die Herstellung, die Verarbeitung, die Lagerung, die Flaschenabfüllung und die Verpackung bis hin zu Logistik und Serviceleistungen ausstellen. Zahlreiche Aktivitäten stehen bei dieser 27. Veranstaltung auf dem Programm. Insbesondere Innovation Challenge präsentiert die innovativsten und bahnbrechendsten Lösungen auf der Simei und zeichnet diejenigen aus, die sich als besonders wirksam in der Modernisierung des Weinherstellungsprozesses erwiesen haben. Es gibt Gelegenheiten des Austauschs und Workshops, die den Dialog zwischen den Vertretern von Industrie, Universitäten und internationalen Institutionen fördern, wie CEEV (Comité Européen des enterprises vins), OIV (Internationale Organisation für Rebe und Wein), CERVIM (Zentrum für Forschung, Studie und Wertschöpfung des Weinbaus in den Bergen), Stazione Sperimentale del Vetro (Glasstudienzentrum), Gemeinschaft Europäischer Korkverbände. Dabei geht es um die wichtigsten Themen der Branche und eines der bedeutendsten Themen dieser Veranstaltung überhaupt: Nachhaltigkeit. Die Nachhaltigkeit. Es mangelt auch nicht an speziellen Anlässen für die Anleitung zum verantwortlichen und moderaten Weinkonsum in der Sensory Bar. Diese spezielle Initiative von Unione Italiana Vini präsentiert den Besuchern während der Veranstaltung mittels geführter Weinproben und Schulungen der sensorischen Analyse eine erlesene Auswahl italienischer Weine und Lebensmittelprodukte.
PROCESSES AND PACKAGING TECHNOLOGY
SIMEI: 50 JAHRE EXZELLENZ IN DER WEINTECHNOLOGIE Bei ihrer Gründung vor 50 Jahren war Simei die erste internationale Messe für Maschinen und Produkte des Weinbaus. Sie wurde von Unione Italiana Vini entwickelt und organisiert, und die Veranstaltung ist auch heute noch die wichtigste Bühne weltweit, um sich in Sachen technischer Innovation für die Kellereien auf den neusten Stand zu bringen. Seit der ersten Veranstaltung im Jahr 1963 entwickelte sich Simei im Gleichschritt mit dem produktiven und qualitativen Wachstum in der Weinbranche ständig weiter und behauptete sich als einziger internationaler Bezugspunkt für Akteure und Unternehmen der Sparte. Diese führende Rolle wird durch die Anwesenheit der wichtigsten internationalen Player und zahlreiche EinkäuferDelegationen aus den Vereinigten Staaten, Australien, Chile, Spanien, Brasilien, Tunesien bestätigt. Die ständige wachsende Zahl von Besuchern untermauert diese Vorrangstellung weiterhin. Unione Italiana Vini ist die einzige europäische Institution, die eine Messe wie SIMEI geschaffen und organisiert hat. Diese erwarb im Laufe der Jahre die nötigen Kompetenzen, um den Anforderungen der Unternehmen, und demzufolge auch ihrer Aussteller, Rechnung zu tragen. UIV ist zudem Mitglied des Verbands ANFORMAPE: Diesem gehören die Hersteller von Maschinen und Ausstattungen für die Weinerzeugung an. Viele dieser Hersteller arbeiten mit den Unternehmen von UIV zusammen, um Praxis und Technik zur Erneuerung der Produktionsprozesse zu erforschen und zu validieren. Dieser Schulterschluss zwischen Herstellern von Technik und Endverbrauchern bedingt eine einzigartige Synergie im Rahmen des Verbands, eine Synergie, die gerade auf der SIMEI besonders zum Ausdruck kommt. INNOVATION CHALLENGE Innovation bedeutet Aufwand, Risiko, Herausforderung, doch sie ist der einzige Weg, um langfristig erfolgreich zu sein. Aus diesem Grund ist eines der Ziele von Simei die Auszeichnung von Innovation und technischer Kreativität. Auf ihrer vierten Veranstaltung präsentiert ”Inno-
vation Challenge” die innovativsten und bahnbrechendsten Lösungen, die auf Simei ausgestellt werden. Die Zukunft beginnt bei Simei und heißt ”Innovation Challenge”: Die auf den letzten Veranstaltungen ausgezeichneten Technologien ebneten den Weg zur Modernisierung der Weinbranche. WORKSHOP Dank der Anwesenheit von ‘Topexperten’ der Weinbranche gibt es bei Simei zahlreiche Gelegenheiten des Austauschs. Workshops, Konferenzen und Seminare fördern den Dialog zwischen den Vertretern von Industrie, Universitäten und internationalen Institutionen, wie CEEV (Comité Européen des enterprises vins), OIV (Internationale Organisation für Rebe und Wein), CERVIM (Zentrum für Forschung, Studie und Wertschöpfung des Weinbaus in den Bergen), Stazione Sperimentale del Vetro (Glasstudienzentrum), Gemeinschaft Europäischer Korkverbände. Dabei geht es um die wichtigsten Themen der Branche und eines der bedeutendsten Themen dieser Veranstaltung: Die Nachhaltigkeit. SENSORY BAR Auch mangelt es nicht an speziellen Anlässen im Zeichen von Geselligkeit und Anleitung zu einem verantwortlichen und moderaten Weinkonsum dank der Sensory Bar. Diese Initiative von Unione Italiana Vini präsentiert den Besuchern während der Veranstaltung mittels geführter Weinproben und Schulungen der sensorischen Analyse eine erlesene Auswahl italienischer Weine und Produkte. Die Geschmackserziehung über die sensorische Analyse wird zu einem Instrument, das das Bewusstsein und die Kompetenz fördert, welche die Grundlage einer moderaten Haltung zum Weinkonsum bilden, eine Philosophie, die die Unione Italiana Vini zusammen mit europäischen Kollegen über das Projekt Wine in Moderation (WIM) fördert. SIMEI@drinktec: 11. – 15. September 2017 – München (Deutschland) – Messegelände München - Hallen C2 und C3
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CONFECTIONERY BAKERY, PASTRY, PASTA SOME OF THE COMPANIES YOU WILL FIND IN THIS ISSUE
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PROCESSES AND PACKAGING TECHNOLOGY
CAPITANI’S PRODUCT RANGE STANDS OUT FOR QUALITY AND INNOVATION
C
apitani s.r.l., an Italian leading manufacturer of combi vacuum+steam cleaners worldwide patented both for household and professional purposes is located in Solbiate Comasco, near lake of Como (north Italy). The company started in Italy in 1978 and, day by day, grew up by reaching international markets and by registering many international patents both for appliances and for accessories which designs, developments and manufacturing have been entirely made internally. Nowadays Capitani’s products range stands out for quality and innovation. Water+H.E.P.A. filtration systems and steam
generation+vacuum features have been the plus that pulled the growth of the products range, so that Capitani is the only one manufacturer who produces an household UL listed combi steam+vacuum cleaner at the moment. The company’s main international customers are the best business card in the cleaning appliances market as well as the unique features and the high quality level of the products are a strong topic for sales.
company very proud of these new products. Being a B2B focused company, Capitani is looking for contacts of potential partner for the distribution of the present products range, being available for an eventual customization of the products on demand. More information about the company and the present Capitani’s products range are available in the following web-sites: www.capitani.it
Lately Capitani introduced in his production also espresso coffee machines that are very much loved by Italians consumers for the good quality besides the good price : a good combination that makes our
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macchine caffè o bevande a capsule machines coffee or drinks for capsules
PRODOTTO IN ITALIA
Srl
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PROCESSES AND PACKAGING TECHNOLOGY
BOSS, AN UNCOMPROMISING OVEN
Real Forni’s new rotary oven Boss combines nnovation and researches with the yearly experience and tradition
F
or more than 50 years Real Forni has been working in the development of ovens and equipment for the baking sector supporting the professionals from all over the world in this important food sector. The new rotary oven Boss combines innovation and researches with the yearly experience and tradition of the company thus making Boss the reference model of its category. Maximum efficiency, reduced overall dimensions and low consumption are the key features that allow the user to save energy and space, reduce the cost of maintenance and improve the result on the baked product. A good ventilated baking for a rotary oven consists in the correct distribution of the heat and in the ability to bake the product with a gentle and abundant flow of air: this is the only way to equal the baking of a static oven. Another ultimate point is the ability of the oven to produce a great quantity of steam in a very short time and to regenerate it for the following baking. Thanks to the steamer positioned in the middle of the air flow, the oven Boss guarantees quickness and power to obtain crumbly products with a crisp crust. In the planning stage we have worked hard on the consumption and the results are real, indeed the oven Boss 60.80 heats up very quickly and it needs only 50.000 installed kcal/h! This is possible thanks to a system of baking endowed with two powerful fans and an heat exchanger with triple turn of fumes and to a system of insulation consisting in three layers of rock wool compressed panels. As for the consumption, this system is extremely virtuous and with the addition of reduced overall dimensions
it is possible to position the oven side by side on its three sides. These features give you the possibility to save a huge quantity of space inside your place in comparison to any other oven in commerce. The range starts from the smallest 50.70 which is able to contain a trolley of 40x60, 40x80, 50x70 or 18”x26”of 16/18 trays, its reduced dimensions allow the transportation of the oven completely assembled. For trays 60x80 we can offer the classic Boss 60.80 with 18/20 trays or the “reduced” Boss with 16/18 trays (Boss 60.80 R) which is perfect for places not so high. The range includes also the 60.100 model for trolleys 60x90, 60x100 and 80x80 and the largest Boss 80.100. All models are available with gas or gas-oil burner or electric power supply. The ovens are provided with a lower platform for the rotative trolley in order to have an easy entry of the trolley, a motorised flue valve and stainless steel side panels. You can choose, as an optional feature, the fume exhaust from the rear wall of the oven or an advanced LCD display programmer.
external curved and openable glass for maximum safety, cleaning and beauty. This oven is perfect to separate the laboratory from the sale zone and it can be a great attraction both in shopping centers and in small bakeries because it guarantees a privileged view on the baking process, keeping a clear division between laboratory and commercial zone. A LCD display inserted on the top, exposed to the public, is also available. This LCD display shows the state and the type of product which is baking (Baguette - ready in 11 minutes) with photos in high resolution.
There is also the brand new innovative and spectacular “Panorama” version which has a glass on the back side that enable the direct view of the baking process inside the oven, which is realized with a double inside glass with a very high insulation and with an
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MINIMUN OVERALL SIZE MAXIMUN POWER
HALL B5 STAND 280
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PROCESSES AND PACKAGING TECHNOLOGY
MEET POTENTIAL BUSINESS PARTNERS AND THE WORLD’S LEADING SNACK PROCESSING SUPPLIERS AT SNACKEX
S
NACKEX is the world’s #1 trade fair and conference event dedicated entirely to the savoury snacks and nuts industry. The 17th edition will take place at Vienna Messe, Austria from 21-22 June 2017. This event provides opportunities to source new ideas, technology and solutions in: • Snack innovation & design • Snack formulation / reformulation • Snack raw materials & ingredients – potatoes, corn, maize • Snack processing - from raw materials to end of line • Flavouring and seasoning • Packaging solutions - materials and equipment • Contract services SNACKEX is structured to bring together global producers and suppliers of savoury snacks and snack nuts by offering a programme of interest to all professional sectors, offering real networking and business opportunities for all attendees. SNACKEX hosts industry-leading exhibitors from the global savoury snacks sector showcasing the latest ideas, products, technologies and services snack companies are looking for. Attendees looking for partners, distributors, and suppliers can find them all at this unique event. Attending SNACKEX and meeting global companies face-to-face is more efficient than travelling from show to show or searching for weeks on the internet and waiting for re-
sponses! At SNACKEX attendees can do business with them all, right there and then, in one convenient location.
Vienna’s central position in Europe makes it a hub offering optimal transportation connections to the whole world. 172 destinations
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PROCESSES AND PACKAGING TECHNOLOGY
across 73 countries are regularly served from Vienna by 70 airlines. Visitors from GCC countries are especially well catered for with numerous air links. Attendees will be able to contact SNACKEX exhibitors direct through the event website and ask questions or arrange to meet at a mutually convenient time during SNACKEX. By helping to maximise business opportunities, this feature both enhances the time buyers spend at the event and improves return on investment for exhibitors. In addition, for companies looking for trade partners or distributors the organisers can help find the right contacts. Attendees will also have the opportunity to attend a programme of best practice workshops held right on the show floor. These educational sessions will impart the latest technologies and best practice techniques for processing savoury snacks and nuts. And they are free to attend on a first come, first served basis. All in all, SNACKEX is the outstanding opportunity to network with industry leaders, peers, customers‌ and to keep a finger on the pulse of the global savoury snacks industry. An easy to use online pre-registration system for attendees will be live in October 2016. Meanwhile professionals interested in attending can now express their interest on the SNACKEX dedicated website www.snackex.com where more information about the conference, the detailed list of topics and speakers, the list of exhibitors and accommodation options may also be found. SNACKEX is organised by the European Snacks Association.
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PROCESSES AND PACKAGING TECHNOLOGY
TECNOPOOL, THE BEST CHOICE
T
he story of Tecnopool is one born out from a big idea: design, manufacture and installation of machinery for the treatment and processing of food products. A story that began in 1980 with the patenting of Anaconda: the first conveyor belt conceived by the company’s founder, Leopoldo Lago. A winning and above all versatile product, suitable for all manufacturing processes where food products need to be thermally treated. It was the beginning of a success story that has never stopped, as the results achieved in the last 30 years have been testifying: growth of sales, an increasingly widespread presence on foreign markets, and an ongoing evolution of the products. The story of Tecnopool began in Padua, but today that story has crossed domestic boundaries to be told all over the world. From deep-freezing to cooling, from pasteurizing to proofing, from product handling all the way to baking and frying, the term flexibility goes hand in hand with all Tecnopool solutions. Before developing a plant, Tecnopool thinks of those who will use it, because flexibility for it is not only a
mental factor, it’s above all a work approach. This is precisely the purpose of its design office: it helps to establish an exclusive relationship with the customers, based on straightforwardness, clarity and competence. A relationship built on the meeting and exchanging of ideas that starts early in the planning phase and ends with the construction of the system. This is how Tecnopool develops plants that are truly customized for each customer and for every type of space, plants that guarantee the maximum in terms of productivity and the minimum in terms of maintenance. The versatility of Tecnopool plants is proven by the sectors in which it is applied: it’s no coincidence that its technology is often behind the processing of a food product. Freezing The know-how Tecnopool has acquired allows it to guarantee a method that is absolutely avant-garde for the treatment of packaged or bulk food products, which are conveyed on belt and deep-frozen in cabinets that have insulated walls with variable thickness.
Cooling A system designed for two types of cooling: Ambient and with forced air in room. It is precisely this flexibility that makes it suitable for any manufacturing line and any kind of packaged or bulk food product. Proofing Such a delicate process deserves all attention. This is why Tecnopool has always developed plants that are perfectly calibrated that do not alter the properties of the food products and which therefore respect both the end product and the consumer. Pasteurizing To make the treated products reach the right temperature within the required time, it is essential to carefully cover every detail: it is no coincidence Tecnopool designs complex plants that use insulated rooms to treat the food products in accordance with parameters that are constantly monitored. Diathermic Oil Spiral Oven Tecnopool, faithful to its philosophy of simplifying production lines for mechanical and economic reasons, has completed its range of plants with a spiral cooking system which, thanks
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to its configuration, allows for space saving and a smooth production process. In this way, it is possible to avoid the use of row gear up/gear down systems, which are very common in the pan lines used in tunnel ovens. This is not something new; however, this spiral configuration makes it possible to make the best of the heating system designed by Tecnopool for this oven. The absence of forced ventilation and the favourable balance of air/product volume in the cell, compared to a tunnel oven, makes it possible to work with room temperatures between 10° and 15°C lower than those used by tunnel ovens (cooking times being equal). In special cases, according to Tecnopool’s experience, these differences can reach 30°C. Anyway, also in some specific cases in which it is necessary, forced ventilation is also installed in order to increase the convective effect. The technical decision leading Tecnopool to choose a radiator system, together with the special configuration afforded by the spiral, comes from the results obtained after years of trials with all types of products and in very different working conditions, which
PROCESSES AND PACKAGING TECHNOLOGY
show a higher thermal performance, thus improving the results compared with other systems. The thermal fluid that runs through the tubes is diathermic oil, a system that has been chosen on account of its high thermal performance and its very low risk. It must be taken into consideration that the performance of a diathermic-oil boiler ranges between 87% and 91%, compared to 60% of an air-heating system or 30% of a direct-flame heating system. Tecnopool spiral oven makes it possible to save space, simplify the flow of the production line and save energy.
- Increase the rate of response and adjustment of the temperature; - Keep the frying oil as static as possible. Fume extraction hood with fat separation filters, high-efficiency turbine and glazed perimeter fence: - To facilitate the extraction of fumes and steam, prevent any condensation dripping back into the frying oil causing contamination; - To permit the visual inspection of the production; - To separate and condense the oil in suspension present in the fumes, to avoid odour.
Thermal Oil Fryer True to its philosophy of constant evolution and growth, Tecnopool increases its product range with another processing machine that allows it to complete new production lines that meet customer requirements in the areas of meat, fish, bread and sweets, snacks, peanuts and even pet food: Tecnopool fryer.
Frying pan completely removable: - For easy and fast cleaning during maintenance work of the machine; - To permit the elimination of scrap as solids; - To use the frying pan as a decantation filter of the oil.
Why choosing a Tecnopool fryer? Thermal oil exchanger submerged in the frying pan to: - Reduce to a minimum the difference in temperature between the heat source and the required frying temperature of the oil;
www.tecnopool.it
In short, the best choice for Tecnopool’s customers.
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SPECIAL PASTRY - BAKERY - PASTA
PROCESSES AND PACKAGING TECHNOLOGY
AUTOMATIC MICRO-INGREDIENTS DOSING SYSTEM
“A
quality designed to last“. This is the mission of Lawer since 1970. Lawer is a Biella based company internationally recognized for the excellence of its dispensing systems for powders and liquids. Excellence expressed since the preliminary analysis to the commissioning of the equipment, to ensure safe and automated systems operated by high-class software, able to adapt themselves to the changing needs of manufacturing companies. Quality is also the ability to provide the best service and maintenance, efficient, worldwide available to be in every time close to its customers. Since the beginning Lawer has always implemented the strategic decision to invest substantially in men, in research and new technologies. Through the technical department dedicated to the analysis and development, the nerve center of the plant, the company shows its strong projecting capabilities. The task of finding the most innovative technical solutions for the continuous improvement of systems, is essential given a qualified professionals, and constantly updated, For this reason Lawer continues to lead in an increasingly competitive market. Lawer’s dosing systems automatically weigh powder and liquid ingredients, parts of the recipes or batches in preparations where ingredients micro dosage is required. All Lawer’s systems are the result of 47 years of Lawer experience and know-how in the design and manu-
facturing of dosing systems for many different applications in different type of industrial production. With the automatic powder dosing systems, it is possible to grant: • Highest quality of the finished product. • Highest weighing precision. • Replicability of the recipes. • Right balance of raw materials. • Production management, efficiency and cost reduction. • Complete confidentiality of Know-how. • Optimisation of production, less production time. MORE TIME/LESS COSTS, the automatic dosage system reduces the production time with consequently recovering of efficiency and marginality. CONFIDENTIALITY, it is possible to keep secret the composition of the recipe and protect your creativity and your know-how. CONTROL, accessing a protected area, it is possible to monitor and
verify the daily production, monthly production, the consumption of each single raw material or each single recipe. REPLICABILITY, in a fully automatic way, the system repeats countless times the error free weighing of the micro-ingredients of the recipes, guaranteeing a constant quality at all times. Less errors, less cost, higher quality of the finished product. TRACEABILITY, all weight operations carried out are saved and made available for a perfect traceability. SAVING, the systems contribute to reduce errors and time in the recipe preparation, thus reducing costs of production and personnel. Lawer can supply different models of Automatic dosing systems, with Mono – Double or multi scales technology (mod. UNICA SUPER, mod. UNICA TWIN and mod. SUPERSINCRO), with different level of accuracy (1gr – 0.1 gr or 0.01 gr) and with different capacity of powders storage (from 50 lt up to 300 lt. capacity each hopper). Lawer is the ideal partner for the automation of the powder micro-ingredients dosing. www.lawer.com www.lawerunica.com
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AUTOMATIC POWDER DOSING /single & multiple weighing /dosing accuracy & repeatability /packing & traceability
/01 Unica HD
/02 Unica Super
lawerunica.com /03 Supersincro LAWER S.p.A. - 13836 COSSATO (Biella) sales@lawer.com
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SPECIAL PASTRY - BAKERY - PASTA
PROCESSES AND PACKAGING TECHNOLOGY
PRODUCTION IN PERFECT FORM
Errepan is one of Italy's leading producers of baking pans and metal baking equipment for the confectionery and bread-making industries.
L
ove for the perfect form Over 25 years of passion for the perfect form have allowed Errepan to position itself on the Ita¬lian podium of metal pan and equipment manu¬facturers for the confectionery and bread-making industries. Technological evol¬ution, innovation and determina-tion have done the rest to satisfy an increasingly diversified and heterogeneous demand, borne of the international comm¬ercial relationships that the company has developed over the years.
Certified quality Errepan has been ISO 9001 certified since 1998 for its system of quality, guar¬anteeing respect for operational proc¬edures throughout the entire
production process. Complementing the company's certified quality is the quality of its daily inter¬actions with clients, with a part¬icular focus on meeting their needs.
International trade shows In addition to Italian events, Errepan has long had a pres¬ence in the biggest international trade shows to reach local mar¬kets and give potent¬ial clients the chance to "see with their own eyes" the reality that excell¬ence in the field currently represents.
The products With a broad, comprehensive line of products, Errepan is able to sati¬sfy every need of the confect¬ionery and
bread-making industry. The range of available forms is constantly expanding, motiva¬ted by (among other things) the push from clients, which the marketing department (with inim¬itable support from the technical office) then takes as its own and transforms into perpetually new products and solutions. Pans for croissants, plum cakes, muf¬ins, tarts, the most original soft cakes, but also for pan¬bauletto, pan carré, and sand¬wich bread. The tray with self-carrying paper cup holders is an inter¬esting and innovative solution. It can be used as a pan on the produc¬tion line or as a support in the product proto¬typing phase, with a consequent reduction in cost.
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in with the perfect shape shape in love love with the perfect baking bakingpan panfor for
croissants croissants
baking pan baking panfor for
cake
baking frame baking
Equipment for bread and cake baking industries
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muffins muffins
ERREPANs.r.l. s.r.l. ERREPAN Via Terracini, 44 TREVIGLIO(BG) (BG)- -Italy Italy TREVIGLIO 0363301806 301806 Tel. +39 0363 0363 303473 303473 Fax +39 0363 www.errepan.it www.errepan.it--info@errepan.it info@errepan.it
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SPECIAL PASTRY - BAKERY - PASTA
PROCESSES AND PACKAGING TECHNOLOGY
Loaf pan with ridged containers
Pan for croissants on a single aluminium tray or sheet
Flat sheet for high output machines
Semi-spheric form with highly non-stick Teflon.
Slotted loaf pan with automatic cover lock
Sheet for hamburgers for up to 125mm in diameter
Tray with self-carrying paper cup holders
Pan for muffins with a large selection of shapes and diameters
Stackable pan for panbauletto
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DEVELOPE
INNO V ION AT
R
RAZI eL
GL
Pasta sfoglia gluten free
EN FREE UT
WE FIND THE BEST SOLUTION
Progetto grafico:
natural bread making? Covering the needs of all bread-makers, from small artisans to large industries Specialized company for the fulfillment of the many technological/ design needs concerning the production of new plants in the entire sector of bakery / Fast food / gluten free, on both artisan and industrial levels. Raziel srls has ten years of experience in increasing the shelf life of the products, without using additives, preservatives, alcohol or MAP; We rather use a thermal treatment, at room temperature, that increases the shelf life to 90/120 days.
WWW.RAZIEL-SRLS.EU RAZIEL ADV_2017.indd 3
07/04/17 12:27
SPECIAL PASTRY - BAKERY - PASTA
PROCESSES AND PACKAGING TECHNOLOGY
ROASTING CONTROL: PETRONCINI IMPIANTI REVOLUTIONIZES THE WORLD OF COFFEE
P
etroncini Impianti is the almost secular Italian company renowned worldwide for designing, manufacturing and installing complete processing plants for coffee, cocoa and nuts. Thanks to its expertise, Petroncini provides roasting control solutions that can meet both the needs of large companies and those of the more demanding master craftsmen. How is it possible? By meeting the requirement - common to both kinds of coffee roasting factories - of pairing the high customization of the product with the reliability that its quality will be repeatable over time. It is a concrete response to the needs, arising from a market much more specialized and that takes care of the quality. “The demand for small roasting machines with high technologies applied has reached unexpected levels” says Roberto Pedini, Product Manager of Petroncini Impianti. “The coffee market is growing and it recently saw the birth of many micro coffee companies that aim to stand out in the market, by developing clearly recognizable coffees with rich aromas. At the same time, this changing has also interested the industrial companies, that stimulated by new challenges, cannot refrain from offering their customers high quality coffees. In this way, we have experienced a significant increase in the demand for roasting machines of large capacities, that were able to pair large-scale productions with a constant and repeatable quality over time”. When we hear of roasting, we think of the cooking process that allows to transform an herbaceous bean, totally stodgy and repulsive to the human
palate, in a unique product enjoyed by billions of people all around the globe. In reality, as Pedini says, many variables are involved during the roasting process: external variables, related to the climatic conditions of the place,
and internal variables, related to the chemical and physical changes that take place during the roasting process of the single origin or of the green coffee blend. Furthermore, other factors that affect the roasting phase are the
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different personalization criteria connected with the beverage preparation method, the consumer habits and the market to which the coffee is destined. All these parameters, together, contribute to determining the final desired taste. “Generally we speak of light, medium and dark, slow or fast roasting in order to classify a variety of features, such as aroma and body, that the final drink will take. This kind of classification, which considers the color as the main benchmark for the roasting end, does not guarantee a total quality. Actually, quality also depends on two other important factors involved in the roasting process: the time and the temperature”. The product customization and the constant quality are essential characteristics both for micro roasting factories and for large companies. This is the reason why Petroncini has developed special softwares that are flexible and suitable for different production units. On this point, Petroncini has put a full new product on the market of
PROCESSES AND PACKAGING TECHNOLOGY
the micro roasters: the Specialty Coffee Roasters Mod. TT5/10 and Mod. TT15/20. They are roasters characterized by small dimensions, but fitted with a roasting control system that is comparable to the one of the industrial roasters: the so-called “profile roasting control system”. Thanks to the continuous modulation of the burner, it is possible to pre-set the temperature, the roasting air volume and the drum rotation speed for every roasting step. The roasting data can be easily managed, displayed and exported by the integrated touch panel. Moreover, the temperature probes are equipped with a double output signal that allows the connection to any external data logger for displaying the roasting curves. “It is also very important to remember that in the roasting process the same temperatures can be reached in the same time interval, but following different paths and methods of heat delivery to the coffee beans”.
NEWS IN SHORT
For this reason, Petroncini has developed an extremely advanced software that allows the roaster to actually and accurately reproduce the roasting curve previously drawn by setting the time as an independent variable” explains Pedini. This software, called I.R.C. (Integrated Roasting Control), is available for the Petroncini roasters series TMR up to 720 kg/batch. Designed for large companies, the I.R.C. allows to keep a constant product quality right from the first batch, with cold machine, up to the last roasting cycle and with max. 2/3 seconds of difference between one cycle and the next one of the same product. Moreover, through the control system variables, the I.R.C. allows to manage each variation of both mono-origin or coffee blends to roast, thus becoming a reliable and accurate partner for the repeatability of the product during the various work phases. www.petroncini.com IN SHORT
REDUCE ALARM RATES EFFICIENTLY PROCESS CONTROL SYSTEM FACILITATES SUSTAINABLE ALARM MANAGEMENT
T
he alarm statistics report in B&R’s APROL provides a clear, intuitive overview and makes it easy to re-duce the frequency of nuisance alarms. A sustainable approach to alarm management can relieve plant personnel and improve safety.
APROL helps users process alarms efficiently and reliably. The alarm statistics report provides an overview of alarms that is clearly organized and intuitive.
Clearly organized and intuitive APROL helps users process alarms efficiently and reliably. The alarm statistics report provides an over-view of alarms that is clearly organized and intuitive. It provides key performance indicators (KPIs) for efficient alarm management per the requirements of
EEMUA 191, ANSI/ISA 18.2 and IEC 62682. Fewer consequential alarms The consequential alarm report effectively identifies cause-and-effect relationships between alarms to help minimize the occurrence of consequential alarms. APROL alarm reports are available via the intui-tive webbased user interface that requires no additional software other than a web browser. With A-PROL, implementing alarm management could hardly be easier. www.br-automation.com
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PROCESSES AND PACKAGING TECHNOLOGY
VIMEK BAKERY, 20 YEARS EXPERIENCE IN THE FOOD PROCESSING MACHINES
V
IMEK BAKERY is a company with a 20 year experience in the food processing machine construction. Our internal workshop and the product building piece by piece, from the project to the machining of the single pieces, has led the VIMEK brand to be specialized on the creation of custom made machinery. The choice to provide only “custom made� machine ensure us to can fulfill all the customer needs. Thanks to a forefront 3D design department, VIMEK has the chance and the possibility to provide the customer the whole production line. Make up line, spirals and ovens have become, through the years, strength of our company. VIMEK OVEN. Our ovens, direct flame and electric, are designed and realized according to the customer necessity. Through the use of a simple touch-screen, we can ensure the management of every single section of the oven with independent temperatures. We have a wide choice in matter of baking surfaces, that together with our own backing system, ensure
a perfect product quality. The customer will be followed through all the first production period by a specialized technician, in a way to find out the best oven setting possible.
VIMEK SPIRAL. We own an INTERNATIONAL PATENTED system for the external drive spiral building, that allow us to have a system with an extremely low friction, a low wear and an environment with no mechanic lubricant. This ensure us to have the best product possible into a clean work space. We have several application type, we can develop proofing, cooling, freezing and pasteurizing spirals for every kind of product. The versatility of our spiral ensure us to can create a totally automated plant, technologically advanced and reliable, with a chance to have aftersales modify with a really small environment in terms of money and time. www.vimekbakery.com
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SPECIAL PASTRY - BAKERY - PASTA
PROCESSES AND PACKAGING TECHNOLOGY
MACHINES FOR CHOCOLATE PRODUCTION INDUSTRY 4.0 READY
M
arked by twenty years of experience in the manufacture of machines for chocolate production, PMCHOCOLATE offers its clients innovative services and technology.
Taking advantage of numerous collaborations and partnerships, the company provides the international market with various strategies aimed at achieving the best results, able to guarantee high performance at level rates. Respecting the environment and with the use of advanced materials with a high level of productivity, the company meets all the highest standards required by the market. Close collaboration and exchange of experience with Customer inevitably leads to the development of tailormade product which is the perfect synthesis between theory and practice. Technical team based on project engineers with important background and long-term commissioning / startup experience in chocolate world. “Human resources are what contribute to improving our strength and our potential”. PMCHOCOLATE machinery production includes:
- Continuous moulding line, dedicated to tablets, bars and block production with a capacity from 500 up to 3000Kg/h. - Intermittent moulding line, dedicated to pralines, napolitains, tablet, bars production; this line configuration is the preferred one for shell production or one-shot technology. Average capacity from 500 up to 1800Kg/h. - Biscuit, wafer, nuts, almonds and dry fruit ingredients dispenser are devices available on our moulding line. - Drops line production: with a belt width from 300 up to 1600mm are the right choice for the Customer with a specific production of semifinished articles, like drops and blocks. - Painting and decorating line: suitable to produce “lollipop” as well
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as painted and decorated tablet. - Horizontal and vertical cooling tunnel up to 50 minutes dwell time - Melting tank with capacity from 300 up to 25.000Kg - Tempering machine with capacity from 200 up to 2000Kg/h All PMCHOCOLATE moulding lines and depositors, are equipped with the last servomotor generation, that is byword for height quality and reliability; all electrical boards include a remote assistance kit, to guarantee real-time assistance around the world. PMCHOCOLATE will be present to the Interpack exhibition, Düsseldorf, 4-10 maggio 2017 Hall 02 Booth 2C09. www.pmchocolate.com
CHOCOLATE EQUIPMENT MANUFACTURER CHOCOLATE EQUIPMENT Our technology is the keyMANUFACTURER of your success Our technology is the key of your success
NEW DECORATING CHOCOLATE DEPOSITOR UPDeco SERIES NEW DECORATING CHOCOLATE DEPOSITOR UPDeco SERIES
FULLY ASSISTED BY SERVOMOTOR
FULLY ASSISTED BY SERVOMOTOR CLOSED CIRCUIT WATER HEATING CLOSED CIRCUIT WATER HEATING TOUCH PANEL TOUCH PANEL FROM 22 TO 66 DOSING PISTONS FROM 22 TO 66 DOSING PISTONS
X AXIS= 150mm
X AXIS= 150mm Y AXIS= 150mm Y AXIS= 150mm Z AXIS= 300mm Z AXIS= 300mm
PRODUCTION OVERVIEW: PRODUCTION OVERVIEW: ONE-SHOT MOULDING LINE ONE-SHOT MOULDING LINE DROPS LINE DROPS LINE COOLING TUNNEL COOLING TUNNEL EXISTING LINE UPGRADING EXISTING LINE UPGRADING SHELL MOULDING LINE SHELL MOULDING LINE STAND ALONE DEPOSITOR STAND ALONE DEPOSITOR TEMPERING MELTING TANK TEMPERINGMACHINE MACHINE MELTING TANK MOULDSDIMENSIONS DIMENSIONSFROM FROM 275mm 275mm UP MOULDS UP TO TO 650mm 650mmLOLLIPOPS LOLLIPOPSARTICLES ARTICLES DECORATED AND PAINTED ARTICLES FOUR COLOURS DECORATED AND PAINTED ARTICLES FOUR COLOURSSIMULTANEOUSLY SIMULTANEOUSLY
PMChocolate srl PMChocolate srl
Via Bernini 5/7 - 20094 Corsico (MI) ITALY Via Bernini 5/7 - 20094 Corsico (MI) ITALY phone +39 0236516388 - fax +39 0236516388 phone +39 0236516388 - fax +39 0236516388 info@pmchocolate.com - www.pmchocolate.com
info@pmchocolate.com - www.pmchocolate.com
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SPECIAL PASTRY - BAKERY - PASTA
PROCESSES AND PACKAGING TECHNOLOGY
Z.MATIK HAS 30 YEARS OF EXPERIENCE IN THE PRODUCTION OF PASTRY AND BAKERY MACHINERY
T
he company Z.matik has 30 years of experience in the production of pastry and bakery machinery, especially manual dough sheeters, croissant groups, working tables, planetary mixers, mixers and cutting rollers in AISI 304 steel. By choosing the most appropriate materials, Z.matik ensures sturdiness and user-friendliness for every machine. The Z.matik dough sheeters are designed to be functional, sturdy and easy to use, and thanks to their versatility, they can be used in small and medium-sized laboratories. The materials used and the minimum maintenance required to ensure good results make the Z.matik dough sheeter an effective and profitable asset.
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The Z.matik dough sheeters are supplied in various models: counter SF500BN, SF500BL (500x500, 500x750), with base SF500N, SF500L (500x750, 500x1000), SF600N, SF600L (600x1000, 600x1400) and SF600LT (600x1400 with cutting station). The SF600L model, the company’s flagship product, now features an innovative design. All Z.matik dough sheeters are equipped with pull-out shelves, dual control (foot pedal and rocker arm) cylinders, with 80mm diameter and 4 7 m m open-
ing. Upon request, the Z.matik dough sheeters can be supplied in AISI 304 stainless steel and a 2-speed motor or inverter can also be applied according to customer needs. The company’s latest innovation is the automatic dough sheeter, available in three versions: SF6514A (650x1400 mm), SF6516A (650x1600 mm), SF6520A (650x2000 mm). This type of machine allows the customer to choose the mode of operation (manual, semi-automatic or automatic). It also includes several optional features, such as a cutting station, a winder and a flour duster, in AISI 304 stainless steel. Thanks to a convenient 5.7” colour touch-screen panel, the customer can select the most suitable processing system and save 50 recipes.” www.zmatik.com
FOOD PROCESSING MACHINES SOME OF THE COMPANIES YOU WILL FIND IN THIS ISSUE
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SPECIAL FOOD PROCESSING MACHINES
PROCESSES AND PACKAGING TECHNOLOGY
SEPARATION PROCESSES WITH THE USE OF CENTRIFUGAL FORCE
P
ieralisi Group provides state-of-the-art solutions in the separation processes with the use of centrifugal force both in the olive oil and in the industrial sector. In the industrial sector, Pieralisi decanters and separators, are placed on a large variety of application fields with a wide range of flow rates such as: Environmental, Chemical, Recycling, Oleo-Chemical, Mineral Fuel and Lube Oils, Animal-Based Products, Food and Beverage, Vegetable and Animal Milk Products. In particular, in Food and Beverage field, Pieralisi Group provides solutions for the processing of any type of Food or Drink. From the extraction of Fruit or Vegetable juices to the processing of Solid Food, up to the Extraction of Food Additives and the Wine Process, paying particular attention to the health and safety with which these products must be treated and in compliance with the World Wide regulations in relation to food. Our machineries are used in Vegetable and Animal Milk Products
industries for separation processes and waste products recovery. The new technology of CPA (Centripetal Adjusting Pump) decanters can be used where two liquids must be separated one from another with concomitant solid separation. It is a machine for the food industry that can be used for example in the clarification of fruit juices, vegetable juices or vegetal milk (made with soya, rice, oat, etc.). The characteristic that makes this machine fit perfectly the food industry, is mainly the absence of the product oxidisation during the process. Pieralisi CPA versions are characterised by a centripetal pump (integral part of the decanter) that isolates the product inside, avoiding the contact with the surrounding air. The same pump can supply the adequate pressure to the product in order to transfer it to the storage tank, inside the process line placed near-
by the machine. The great versatility of the machines is also emphasised by the possibility of regulating continuously, from the outside and while the machine is working, the discharge levels in the liquid phase. It is typically used in all those applications where it is necessary to reduce the percentage of solid in the liquid phase without risking the oxidation of the product. That is where there are continuous variations in terms of concentration and type of the input-product requiring continuous regulations without blocking the production. The high quality of the materials used which are in contact with the product, the possibility of treating products at high and low temperature and the easy cleaning of its internal and external parts (granted by the CIP system) complete the descriptive frame of this technologically state-of-the-art solution. www.pieralisi.com
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CONSTANTLY INCREASING CLIENTS’ LEVEL OF SATISFACTION AND FIDELITY
Progetto grafico:
Navatta Group applies stateof-the-art technology to the manufacturing of machinery for the food processing industries, achieving simple effective results. It guarantees a highly professional pre-and post-sales services, thanks to the expertise of its people:
HUMAN FACE TECHNOLOGY. DIFFERENT SIZE SINGLE BODY TURBO-EXTRACTORS
TUBE IN TUBE ASEPTIC STERILIZER
WEB-DRUM AUTOMATIC FILLER & CASE PACKER WEB 3-20 LT/DRUM: 220 LT
DOUBLE HEAD ASEPTIC FILLER FOR PALLETIZED BAG IN DRUM 220 LT AND BAG IN BIN 1000 LT
SINGLE HEAD ASEPTIC FILLER FOR SMALL BAGS WITHOUT SPOUT MOD. AF1WS CALIPSO PATENTED SYSTEM
SPIRAL WATER COOLER WITH INLET TUNNEL TO MAINTAIN TEMPERATURE FOR 5-10 KG BAGS OR STAND UP POUCHES MOD. SWC TYPHOON – CAPACITY ABOUT 1700 CONTAINERS PER HOUR
NAVATTA GROUP food processing srl Via Sandro Pertini, 7 • 43013 Pilastro di Langhirano • Parma (PR) tel 0521 630322 • fax 0521 639093
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MULTI PURPOSE EVAPORATOR: FORCED CIRCULATION – FALLING FILM WITH HOT BREAK AND AROMA RECOVERY
www.navattagroup.com 23/02/17 10:23
SPECIAL FOOD PROCESSING MACHINES
PROCESSES AND PACKAGING TECHNOLOGY
FRUIT AND VEGETABLE PROCESSING LINES
T
he company Navatta, founded by Mr. Giuseppe Navatta in 1983, produces and installs fruit and vegetable processing lines and boasts references across the globe. Navatta Group is also centre of excellence for the production and installation of processing machines and plants for peeled tomato and tomato by-products; it counts many references all over the world, with capacity ranging from 20 to 120 t/h of incoming fresh product.
ficient reality, also thanks to the numerous companies’ acquisitions over the years, such as Dall’ Argine e Ghiretti in 2001, a 40–year-old company world famous for rotary
can pasteurizers and tomato pulping lines.; Mova, in 2010, with extensive experience in bins handling, bins and drums emptying, palletizers and depalletizers, washing systems; Metro
TURBO-PRESS FOR THE PRESSING OF TOMATO WASTE WITH JUICE RECOVERY SYSTEM AND IN-LINE RE–ADDITION
Navatta Group is today a well – established and technologically ef-
TURBOPRESSE ZUM PRESSEN VON TOMATENABFÄLLEN MIT SAFTSYSTEM UND IN-LINE WIEDER EINFÜHRUNG
TM
VERARBEITUNGSLINIEN FÜR OBST UND GEMÜSE
D
as Unternehmen Navatta, 1983 von Giuseppe Navatta gegründet, fertigt und installiert Obst- und Gemüseverarbeitungslinien, die weltweit eingesetzt werden. Die Navatta Gruppe ist auch ein Kompetenzzentrum für die Herstellung und Installation von Maschinen und Fabriken für geschälte Tomaten und Nebenprodukte. Die
Gruppe bietet viele Maschinen mit variabler Kapazität von 20 bis 120 t/h eingehendem Frischprodukt. Die Navatta Gruppe ist heute ein gut etabliertes und technologisch hoch effizientes Unternehmen, auch dank der zahlreichen Akquisitionen im Laufe der Jahre, wie Dall ‹Argine e Ghiretti, im Jahr 2001, ein Unternehmen, das seit über 40 Jahren auf der ganzen Welt für
die Produktion von Pasteurisiergeräten und für Produktionslinien für die Herstellung von Tomatenfruchtfleisch bekannt ist; Mova, im Jahr 2010, mit langjähriger Erfahrung im Umgang mit Fässern, Entleeren von Behältern und Fässern, Palettieren und Depalettieren, Waschanlagen; Metro International, im Jahr 2012, führendes Unternehmen in der Obst- und Gemüseverarbeitung, mit internationalen Patenten für die
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SPECIAL FOOD PROCESSING MACHINES
International, in 2012, leader in fruit and vegetables processing, boasting international patents for juice and puree extraction, concentration plants and thermal treatment; Ghizzoni Ettore, in 2012, specialized in special batch plants for ketchup, sauces and jams. MANUFACTURING RANGE NAVATTA GROUP manufactures and commissions Processing Lines, Systems, Equipment for Fruit, Tomato, Vegetables for: • peeled / diced / crushed tomatoes, tomato sauces and purees, tomato paste, all filled into any kind of package or in aseptic; • diced, puree, juices (single strength or concentrated) from Mediterranean / tropical fruit, all filled into any kind of package or in aseptic; • IQF, block frozen, drum frozen fruit crushing lines;
Saft- und Markextraktion, Anlagen für Konzentrate und Wärmebehandlung; Ghizzoni Ettore, im Jahr 2012, spezialisiert auf spezielle BatchAnlagen für Ketchup, Saucen und Marmeladen.
PROCESSES AND PACKAGING TECHNOLOGY
SYSTEM FOR HIGH QUALITY JAMS PRODUCTION WITH AND WITHOUT PIECES. FEEDING FROM PUREE, CONCENTRATED PUREE OR FROM FROZEN SLABS
SYSTEM FÜR DIE PRODUKTION VON MARMELADE VON HOHER QUALITÄT MIT UND OHNE STÜCKCHEN. ZUFÜHRER VON PÜREE, KONZENTRIERTEM PÜREE ODER VON GEFRORENEN SCHEIBEN.
DOUBLE HEAD ASEPTIC FILLER MOD. AF2PD WITH WEBONE MAINLY FOR SIZES 220 LT AND 1000 LT. CONFIGURATION: AF2PD WITH OPERATOR TRADITIONAL SYSTEM WEBONE ON 1 HEAD FULLY AUTOMATIC 220 LT BAG LOADER WITHOUT OPERATOR.
DAS PRODUKTSORTIMENT Die Navatta Gruppe fertigt und realisiert Verarbeitungslinien, Systeme, Maschinen für Obst, Tomaten, Gemüse für: - Geschälte Tomaten / gewürfelte Tomaten / gehackte Tomaten, Saucen und Pürees, Tomatenmark, in allen Arten von Verpackungen oder aseptisch abgepackt; - Obst in Stücke, Mark, Fruchtsäfte (natürliches oder konzentriertes Mark) aus Mittelmeerfrüchten / tropischen Früchten, in jeder Art von Verpackung oder aseptisch abgepackt;
ASEPTISCHER ABFÜLLER MIT DOPPELKOPF MOD. AF2PD MIT „WEBONE“ HAUPTSÄCHLICH FÜR GRÖSSEN 220 L UND 1000 L. KONFIGURATION: AF2PD MIT TRADITIONELLEM BEDIENERSYSTEM „WEBONE“ AUF EINEM VOLLAUTOMATISCHEN 1-KOPF BEUTELFÜLLGERÄT 220 L OHNE BEDIENER
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SPECIAL FOOD PROCESSING MACHINES
• high yield PATENTED fruit puree cold extraction, fruit purees / juices equalized in aseptic. • Wide range of evaporators to produce tomato paste Mediterranean and tropical fruit concentrate. • Evaporators for coffee and milk: evaporation before spray atomizers, freeze dryers or other dryers • Evaporators for cogeneration industry (waste treatment). • Aseptic sterilizers • Aseptic fillers for spout bags/ spout-less Bag-in-Box 3 – 20 liters, Bag-in-Drum 220 liters, Bin-in-Box / IBCs 1.000 – 1.500 liters; • Spiral-cooler • formulated products productions (jam, ketchup, sauces, drinks) starting from components unloading to dosing, mixing, mechanical / thermal stabilizing, to filling into any kind
- Obstzerkleinerungslinien für IQF, aus gefrorenen Blöcken und gefrorenen Früchten in Tonnen; - PATENTIERTE Kaltextraktion mit hohen Erträgen, Fruchtmark / Fruchtsäfte aseptisch stabilisiert; - Große Auswahl an Verdampfern für die Herstellung von Tomatenmark und natürlichem Püree und Konzentrat aus mediterranen und tropischen Früchten; - Verdampfer für Kaffee und Milch: Verdunstung vor dem Zerstäubungsvorgang, Gefriertrockner oder andere Trockner; - Verdampfer für die KWK-Industrie (Abfallbehandlung); - Aseptische Sterilisatoren; - Aseptische Abfüller für Bag-in-Box mit oder ohne Zapfhahn; Bag-inDrum von 220 Liter, Bag-in-Box / IBC 1.000 bis 1.500 Liter;
PROCESSES AND PACKAGING TECHNOLOGY
of package or into aseptic minitanks; • processing pilot plants; • vegetable processing as receiving, rehydration, cooking, grilling and freezing. Navatta Group’s headquarter and the two production units are located in Pilastro di Langhirano, Parma, with a total production area of
10,000 square meters. VISION: Passion is the factor that drives us to higher targets, in terms of technology, products and services. MISSION: To constantly increase Customers’ satisfaction and fidelity. www.navattagroup.com
SINGLE HEAD ASEPTIC FILLER FOR SMALL BAGS WITHOUT SPOUT – MOD. AF1WS CALIPSO - PATENTED SYSTEM
ASEPTISCHER ABFÜLLER MIT EINZELKOPF FÜR KLEINE BEUTEL OHNE AUSGUSS MOD. AF1WS CALIPSO- PATENTIERTES SYSTEM.
- Spiralkühler; - Herstellung von formulierten Produkten (Marmelade, Ketchup, Saucen, Getränke), ausgehend vom Entladen des Rohmaterials bis zum Dosieren, Mischen, mechanische / thermische Stabilisierung, abgefüllt in jede Art von Verpackung oder in kleine aseptische Behälter; - Pilotverarbeitungsanlagen; - Verarbeitungsanlagen für Gemüse einschließlich des Eingangs, der Rehydrierung, des Kochens, des Grillens und des Einfrierens.
Produktionseinheiten der Navatta Gruppe befinden sich in Pilastro di Langhirano, Parma, mit einer Gesamtfläche von 10.000 Quadratmetern.
Der Unternehmenssitz und die zwei
www.navattagroup.com
DIE VISION: Leidenschaft ist der Faktor, der unsere ehrgeizigen Ziele in Bezug auf Technologie, Produkte und Dienstleistungen antreibt. DIE MISSION: Kontinuierlich die Zufriedenheit und Treue der Kunden zu erhöhen.
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SPECIAL FOOD PROCESSING MACHINES
PROCESSES AND PACKAGING TECHNOLOGY
FOOD REFRIGERATION SYSTEMS: SAFE, EFFICIENT AND ENVIRONMENTALLY FRIENDLY
Z
anotti Spa, an Italian company, has been a point of reference for the design and implementation of cooling systems since 1962.In the cold chain since more than 50 years, its name echoes above all, in every field of application. Zanotti, as we were saying, has developed each component of the cold chain. From the storage of raw materials (such as cereals in silos), all the way up to supermarket, stores and restaurant distribution, including the processing of foods, transport with special units to handle and store food safely, Zanotti is always present, accurately and expertly responding to every need with a wide range of products, which actually is the most complete on the market. Zanotti is now an international group with production sites in Spain and England and with a capillary distribution network to ensure reliability and assistance anywhere. Furthermore, its name is recognized at international level. In the Middle East area and Far East, Zanotti has been chosen by top class catering companies, Emirates Flight Catering and Oman Air, to realize the largest refrigeration systems for important airports. The total value of these projects rises approximately to 30 million euros and the plants are designed to comply with the highest hygienic and
reliability standards. Talking of ‘turnkey plants’ in the Republic of Kabardino-Balkaria (Russian Federation), Zanotti has been awarded of a contract for the supply of a complete storage system for apples and fruits, beating the most important European competitors. The state-of-the-art technologies designed by Zanotti, allow to store apples at controlled temperature and atmosphere for long periods of time, up to 7 months, using nontoxic food grade secondary coolants. Zanotti realizes big plants also in other sectors and countries like, for instance, cooling systems for meat in Russia, cooling and freezing systems for chickens in Lebanon and Ethiopia, refrigeration units for yogurt and ice cream production in Greece, logistic refrigerated warehouses in Middle East and Italy.
Zanotti is also active in the design and implementation of refrigeration systems for the ice rinks and the names included in its portfolio don’t leave any doubt. It has designed and supplied the Olympic rinks of Turin, the World Championship Arena of Minsk (the biggest one in Europe), the Barys National Ice Rink in Astana and the new Dynamo Arena in Moscow. The key of its success? The absolute research of the solutions able to respect the organoleptic qualities of foods, the care for the environment and, for its customers, the best energetic efficiency with the lowest running costs. Zanotti’s cooling units do indeed make use of technologies that are in line with its customers’ expectations and, able to reduce the environmental impact: new natural gases and Ecodesign protocols for the total recycling of the equipment at the end of its life. Energy efficiency offers advantages for the environment, customers and foods. Zanotti is innovation, green conscience, quality and expertise: these great premises for the future are based on its past experience. www.zanotti.com
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SPECIAL FOOD PROCESSING MACHINES
PROCESSES AND PACKAGING TECHNOLOGY
F.B.L. - MACHINES AND EQUIPMENTS FOR THE FOOD INDUSTRY
F
.B.L. FOOD MACHINERY S.R.L. is located in Sala Baganza (PR). We have started our activity in 1970 and now, with over forty years of experience, we are a leading company in the food packaging sector specializing in filling bottles, cans and jars. We offer a wide range of stainless steel machines with high technological and manufacturing know-how and are able to meet our multiple customers’ needs. We are specialized in the manufac-
turing of the following machines: • Complete packaging lines; • Automatic and semi-automatic depalletizers; • Blower machines driven by compressed air, steam or water; • Vibrating linear filling machines to fill containers with olives, onions, cucumbers, artichokes, capers, mushrooms, cherries, mixed vegetables, etc; • Rotative lowerator machines for vegetables;
• Rotative vacuum fillers to fill containers with liquid products such as as olive oil, brine, vinegar, syrups, sauces, etc; • Linear and rotative piston fillers to fill containers with dense or semi-dense food products such as jam, sauce, honey, cream, ketchup, mustard, mayonnaise, etc; • Automatic linear capping machines ideal to close glass containers with twist-off caps of different dimensions; • Pasteuriser and cooler machines; • Vacuum detectors; • Linear and curvilinear conveyor belts; • Automatic and semi-automatic palletizers; • Robot pal-depal. www.fbl-it.it
F
F.B.L., KOMPLETTE MASCHINEN UND ANLAGEN FÜR DIE LEBENSMITTELBRANCHE
.B.L. FOOD MACHINERY s.r.l. mit Unternehmenssitz in Sala Baganza (PR) wurde im Jahr 1970 gegründet. Mit 40 Jahren Erfahrung sind wir führend in der Industrie für die Verpackung von Lebensmitteln in Schalen, Flaschen, Dosen. Das Unternehmen ist in der Lage eine breite Palette von Maschinen anzubieten, die komplett aus Edelstahl und mit hohem technologischen und Fertigungs-Know-how hergestellt werden, um den diversen Anforderungen des Marktes gerecht zu werden. Wir entwerfen auch Sondermaschinen, basierend auf den unterschiedlichen Bedürfnissen der Kunden: • Komplette Linien;
• Automatische und halbautomatische Depalettierer; • Bläser für das Einblasen von Luft, Wasser oder Dampf in leere Behälter; • Lineare Abfüller mit Vibrationen zum Füllen von Oliven, Zwiebeln, Gurken, Artischocken, Kapern, Pilze, Kirschen, gemischtes Gemüse etc.; • Drehbeschichtungsanlage für pflanzliche Erzeugnisse, mit Abwärtsdruck zum Produkt, das am Rand des Behälters austritt; • Drehfüller mit Vakuum zum Abfüllen von flüssigen Produkten wie Öl, Sole, Essig, Sirup, Soßen, etc.; • Dosieranlagen mit Linear- und Drehkolben zur Abfüllung von dickflüssi-
gen und weniger dickflüssigen Lebensmittel wie Marmeladen, Soßen, Honig, Cremes, Ketchup, Senf, Mayonnaise, etc.; • Lineare Verschließmaschinen für die Vakuumversiegelung von Flaschen/ Gläser mit Twist-off-Kapseln in verschiedenen Größen; • Pasteurisierungs- /Kühltunnel; • Kontrollen von Vakuum und Vorhandensein der Kapsel; • Förderband linear, gebogen und akkumulierend; • Automatische und halbautomatische Palettierer; • Palettier-/Depalettierroboter. www.fbl-it.it
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PROCESSES AND PACKAGING TECHNOLOGY
THE BEST OF ITALY IN ONE COLOR – RED OUR VISION, OUR MISSION AND PHILOSOPHY OF EXCELLENCE
I
n a country with food manufacturing potentials, food manufacturing has to be set as one of the pillars of technological and economical progress. PIGO set a goal to become an initiating force in technological and consequently economical progress in food processing industry, a leader in country and in the world in manufacturing of food processing machines from its program. Today, PIGO has established itself as a world-class leader in the design and manufacture of high technology freezing, freeze drying and drying equipment, as well as fruit and vegetable processing equipment, with an extensive experience in both freezing and fruit and vegetables processing. PIGO can proudly say that its machines achieve excellent operating characteristics and energy efficiency, while being user friendly, thus guaranteeing many advantages and privileges to the company’s buyers. Main products PIGO has specialized in building fluidised bed freezers, EASY Freeze, the most suitable for IQF freezing all variety of fruits, vegetables and numerous sea, meat and cheese products, redefining IQF Technology With Adaptable Air Flow. EASY Freeze technology is providing perfect shape of IQF product and no clumps - Full controlled fluidisation method keeps the product constantly suspended above the belt in a cushion of air. The result is the immediate crust freezing and efficient core freezing of individual pieces, regardless of type, variety or condition of product.
Maximized freezing efficiency for each unique product, whether the product is heavy, light, soft, sticky or fragile, thanks to Variable speed control of all fans and belts, allowing on-the-fly optimization of air flow conditions. Interior video monitoring allows for real-time supervising of operating conditions, allowing the complete control and adjustments of the entire process from outside, without necessity to entering into the freezer. EASY Freeze is considered as the freezer with the most superior sanitation, giving the possibility to user to freeze different products one after the other without risk of cross – contamination. EASY Freeze is ENERGY SAVING and TROUBLE FREE solution for all your freezing needs. Within the freezing equipment product line, PIGO also manufactures the innovative EASY Freeze SPYRO, the
“Our philosophy is very simple: Give our best for people who expect the best” (D.Z.)
latest generation of spiral freezers giving utmost advantages to the users in terms of energy efficiency, hygienic conditions and advanced technological caracteristics, such as: • Belts gear motors are positioned outside the insulated cabin (no lubrication inside the freezer) avoiding any risks of contaminations due to some oil leakages; • The unit doesn’t have any mezzanine floor and or intermediary platform, to avoid any dirtiness accumulation (presence of any mezzanine floor or intermediary platform are making more difficult the cleaning operations) – the absolutely highest hygienic standards; • Freezer design is made according to max. thermal load and max. surface occupied on the belt by the different products foreseen; • Low maintenance cost and low spare parts cost due to utilisation of high quality commercial components; • Low pressure fans to higher air speed. In order to obtain a quick freezing process EASY Freeze SPYRO is designed for high speed circulation (4 -10 m/sec) of cold air
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SPECIAL FOOD PROCESSING MACHINES
PROCESSES AND PACKAGING TECHNOLOGY
in contact with the product, on the whole length of the spiral conveyor; • Very low weight loss, which is two times less then with vertical air flow • Hitting the incoming product with the coldest air; the product is therefore immediately “crusted” and snow formation diminished; PIGO freezers are built in modular sizes and all components are made entirely of stainless steel, capable to provide perfectly frozen product even for delicate products like cooked rice, raspberries, etc. PIGO also designs, fabricates and assembles sophisticated freeze dryers, EASY Freeze DRYER - LYOPHILIZER, product line which includes a broad range of standard and custom units, aplicating low temperature work and shorter cycle time. The freeze drying - dehydration technology allows to save delicate aromas while drying the frozen product under vacuum, producing premium quality product. Premium sensorial properties for finished product, absolutely superimposable to those of the fresh product. Machine execution is entirely in stainless steel (Chamber, doors, hinges, shelf modules, etc). In the EASY Freeze Drying concept Shelf modules and vapour condenser are contained inside chamber, giving as final result much shorter freeze dry-
ing time then any other freeze drying technology. Viewing ports are provided in the doors, allowing observation of both the vapour condenser and product trays during the drying cycle. Each unit is equipped with complete refrigeration plant of corresponding size, including also refrigeration condensing unit is purpose-built with capacity control to allow economical use of refrigerant. Includes condenser unit. Besides EASY Freeze, EASY Freeze SPYRO, and EASY Freeze DRYER – LYOPHILIZER, one of the company’s main machines is automatic Pitting machine PG103 having up to five times higher capacity than other pitting machines on the market. Experience of all PIGO’s clients confirms work with 0,00% of remained stones when adequate quality and
preparation of the fruit (clean, calibrated product with adequate ripeness) is provided. EASY DRY PG 135 multistage belt adiabatyc dryer, with separate zones temperature and humidity control is sophisticated solution for air drying, even for delicate products. For extraordinary blanching results and efficiency is recomended SUPER STEAM Flow blancher-cooker. PIGO systems are concepted to create a “High Added Value Fruit” production plant, which contains dozens of small innovations and a few large improvements for a more reliable system, all together also improving natural fruit characteristics. In the field of different drying technologies, PIGO is aslo providing CONTINUOUS INFUSION TECHNOLOGY and KNOW-HOW to it’s clients, giving possibility to improove also natural furit properties, as well as extended shelf life. To get a better idea of what PIGO does, please visit the website www. pigo.it or just send an e-mail to info@ pigo.it, they will be very glad to send their detailed offer, and also a presentation with plenty of videos with its machines in the work. Short video clips of PIGO machines in operation are available on www.youtube.com, look for PIGOsrl. www.pigo.it
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SPECIAL FOOD PROCESSING MACHINES
PROCESSES AND PACKAGING TECHNOLOGY
JAM, JUICE, KETCHUP AND SAUCE PRODUCTION LINES
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ng.A.Rossi group designs, builds and sells traditional and innovative complete lines for fruit jam and tomato juice, ketchup and sauce production, starting from the preparation of multi-ingredients recipes, including reworking of intermediate bulk concentrates and purees, till to the product deareation, pasteurization and sterilization before filling. The new range of machines includes sterilizer with heat recovery system, that is the perfect solution for juice to be filled in bottles and carton bricks, saving energy, preserving the quality of the products and guaranteeing major flexibility utilizing the aseptic tanks. Additionally to the traditional preparation lines with discontinuous cooker (pans) Ing.A.Rossi can offer a newer technology with horizontal coil heat exchanger in order to reduce the exposure time to the high temperatures and preserve the final quality of the product.
www.ingarossi.com
SEAMING MACHINES FOR FOOD AND BEVERAGE INDUSTRY
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ronpak, thanks to the high technological level of his technicians and the professional experience reached in the can industry, proposes to The Customers a new seaming machines, that is the result of the most recent engineering of a wide range of machines designed for cans packing industry of food and drink products. Such state-of-the-art technologies and materials guarantee total hygiene of the packed products. Lubrication is carried out exclusively with oil in closed-circuit, guaranteeing a longer last of the mechanical parts and general cleaning of the machine. The machine is easily accessible to simplify the adjustments seaming process.
www.aronpak.com
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Complete processing and packaging lines for food industry
Ing.A.Rossi Group is specialized in the design and manufacturing of the most sophisticated lines and machinery used in the food industry. The high technological level, the passion and commitment of our technicians, and the know-how developed in more than 50 years of activity, make the Ing.A.Rossi Group the best choice to guarantee an appropriate solution to each customer need and a full range of exclusive services and assistance worldwide. Ing.A.Rossi Group designs, manufactures and installs in particular: Evaporators at forced circulation, at falling film, at turbulent thin film, at scraped surface, at thermo-compression, at mechanical recompression - Complete groups for the aseptic packaging of juices, purees, concentrates, products with pieces, with “bag-in-box”, “bag-in-drum” and ”bag-in-bin” system - Complete lines for tomato and fruit processing.
Aronpak is a new and innovative industrial enterprise of Ing.A.Rossi Group, born by the 30-year-longer experience of its founder associates. Aronpak, specialized in high-tech packaging lines production, it’s a reliable and precious partner able to realize turnkey solutions for automatic packaging processes for food, beverage, chemical and canning industries. Aronpak proposes quality products at competitive prices, in particular: Seaming machines (totally s.s. made and automatic oil lubrication) - Closing systems - Filling technologies - Depalletizing - Conveying systems - Palletizing.
www.ingarossi.com
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SPECIAL FOOD PROCESSING MACHINES
PROCESSES AND PACKAGING TECHNOLOGY
PIZZA PRODUCER TURNS TO BELT TECHNOLOGIES FOR PERFORATED METAL CONVEYOR BELT SOLUTION
B
elt Technologies recently provided a solution for a producer of frozen pizzas using automated belts. The pizza producer had been purchasing solid, endless, stainless steel metal conveyor belts from the Agawambased metal conveyor belt manufacturer, but the belts were breaking and warping when exposed to the high temperatures of the pizza cooking process. When Belt Technologies examined the product, it found that they had been perforated by a third-party company. The client explained that they had sent the belts to a machine builder to have them perforated; the perforation methods used were the cause for the belts’ eventual failures. “Our engineers were able to determine that the damage was likely caused by high-impact perforation methods used by the company that assembled the system for the end user,” said Alan Wosky, President of Belt Technologies, Inc. “We repaired the damage to the belts and will be performing the perforation step during the production process for the customer from now on.”
belt materials and are less likely to warp or stretch when exposed to high heat. They also conduct thermal energy efficiently, resulting in a perfectly cooked product, every time. The engineers at Belt Technologies cited high-impact perforation methods as the reason for the belts’ failure during operation. The US-based metal conveyor belt manufacturer uses only specialized handheld tools, acid etching, or laser cutting to make perforations in metal belts; these put less stress on the metal. Read the full case study.
About Belt Technologies Belt Technologies has been producing custom metal belt conveyor solutions for new and existing conveyor systems for more than five decades. With sophisticated engineering and advanced manufacturing processes, they are able to provide an unlimited variety of configurations and coatings for custom-designed belts. Metal belts, timing belts, and metal drive tapes are superior, high-quality options for automated production and robotic facilities. To learn more about Belt Technologies and metal conveyor belts, visit www.belttechnologies.com
Metal conveyor belts are an ideal solution for food processing facilities that need to cook raw products. In addition to their hygienic properties, metal belts have a much higher thermal coefficient than conventional
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Belt_A4foodAd_ENG_v04_a 21/01/2015 14:54 Page 1
A
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SPECIAL FOOD PROCESSING MACHINES
PROCESSES AND PACKAGING TECHNOLOGY
FLEXIBILITY IN BULK ASEPTIC PACKAGING
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he use of bulk aseptic packaging in the fruit processing industry is extremely popular. It can be used for puree, NFC juice, concentrates, particulates (dices, cells, pulp) etc and allows long shelf life and considerable decrease in the problems of disposal of traditional packaging methods. Taking into consideration the considerable capital cost investment of an “aseptic bulk packaging line” including a sterilizer and a filler it is important that the choice of the characteristics of the equipment be carefully selected in order to match with present (and also future) applications. Some of the points to be taken into consideration are: FOR THE STERILIZER • Quantity to be processed. • Type of product to be sterilized and its (their) organolectic characteristics (viscosity, thermosensitivity, presence of fibers/particulates etc). FOR THE FILLER • Quantity to be packed. • Type of aseptic bag/container and relevant size. • Characteristics of the product and presence, if any, of fibers and particulates (in this case max size needed). The sterilizer is chosen on the basis of the above considerations and can be of different models, including: • Plate type (standard or widegap to allow the use with fiber). • Tube in tube (standard or for high pressures). • Multitubular. • Scraped surface. • Batch type for special applications (like fruit preparation for yoghurt). Similarly the filler can be chosen according to the criteria indicated above and can be of different models including: • 1 head filler, complete with aseptic tank.
• 2 heads filler. • 1/2 heads filler for the filling of 1000 kg bags or 4 drums on a pallet. All fillers can be equipped to fill small bags in box and can be equipped with aseptic heads for 1 or 2 inches depending upon the size of particulates that can be present in the product. Flexibility is also required for the sterilization method that is usually steam but complemented by disinfectant (Hydrogen
peroxide solution) depending on pH of the product to be filled. Bertuzzi Food Processing, a leading Italian Company operates since 1936 in the design and construction of machinery and plants for the processing of fruits and vegetables. Bertuzzi produces ALL types of sterilizers and all types of fillers indicated above and is therefore in the best position to suggest to the customer the system that better fits and its present and future needs.
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a company of MAZZONI LB
BERTUZZI FOOD PROCESSING Srl, founded in 1936, is one of the major world players in the design and supply of machines and complete plants to transform any type of vegetable and fruit into juices, concentrates, baby food, jams, readymade drinks etc.
BERTUZZI FOOD PROCESSING Srl, fondée en 1936, est l'un des principaux acteurs mondiaux dans la conception et la fourniture de machines et d'installations complètes pour la transformation de tout type de végétales et de fruits en jus, concentrés, aliments pour bébé, confitures, boissons prêtes à l'emploi, etc.
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SPECIAL FOOD PROCESSING MACHINES
PROCESSES AND PACKAGING TECHNOLOGY
INDUSTRY 4.0: A NEW LEVEL OF PRODUCTIVITY
BOSCH SHOWCASES I4.0 SOLUTIONS LIVE AT INTERPACK • HMI 4.0: central element of the connected factory • Facilitating maintenance processes, increasing Overall Equipment Effectiveness • Future outlook: more intelligence within machines
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t interpack 2017, Bosch Packaging Technology will show that the connected factory is becoming reality in the process and packaging industry. “How can we increase productivity, efficiency, quality and safety through Industry 4.0 solutions? At our booth, we will provide answers during live demonstrations,” says Dr Stefan König, president of Bosch Packaging Technology. “Thanks to the optimum connectivity of machines and IT, we do not only achieve higher transparency throughout the entire value chain. Our solutions also use the possibilities of digitization to support companies and staff in optimizing their processes and workflows in a completely new way. This will help us raise production performance and productivity to a new level.” Support for more productive work processes Machine operators, maintenance staff and production managers come across Industry 4.0 solutions from Bosch in numerous processes during their daily work. For instance, the shift manager can present all relevant production parameters and data, as well as production targets and tasks in an easy-to-understand, paperless manner to his employees on the Shopfloor Dashboard in real-time. This saves time and simplifies production and shift planning for those in charge. The new HMI 4.0 is a central element in machine operators’ everyday work and for the connectivity of Bosch’s Industry 4.0 solutions. Thanks to comprehensive data collection, transfer and visualization, the HMI 4.0 forms the basis of machine operation. The easy, guided operation leads employees through all process steps, and enables
them to complete their tasks even quicker and more efficiently. Maintenance support for higher performance Planned and unplanned maintenance activities are an integral part of production. However, they significantly influence productivity by consuming a lot of time for diagnosis and organization. With the Maintenance Support System (MSS) from Bosch, itineraries, repair times and the search for spare parts is reduced considerably. Once a problem is detected, a service order is sent immediately. Service personnel receive all relevant information on their mobile devices, so that they can check the availability of spare parts and complete the maintenance assignment efficiently thanks to detailed instructions. If manufacturers require support in planning their maintenance activities due to time or capacity constraints, Bosch offers them tangible assistance with the Condition Monitoring Service. Bosch experts continuously monitor the customer’s machines and their condition, for instance via the Bosch IoT cloud. In case of deviations, they send maintenance recommendations, as well as information about the availability of spare parts and service technicians by email or text message. Customers can now pro-
actively plan maintenance appointments, reduce machine downtime to a minimum, organize their spare parts stock more efficiently, and ultimately increase productivity across the entire facility. Keeping an eye on OEE and energy consumption Production transparency is a fundamental prerequisite for higher Overall Equipment Effectiveness (OEE) – which is the main goal of the management and analysis tool Shopfloor Management Cycle (SMC). By bundling and visualizing production and machine data transparently, the tool enables production managers to determine the current OEE. Based on the SMC, they perform a target/actual comparison of quantities or cycle times, and have the results visualized, for instance in pareto diagrams. Faults such as downtime or bottlenecks are easy to identify and to troubleshoot. Moreover, the optimization of production planning and processes is facilitated. “Thanks to the additional ‘Management View’ function, production managers always have an overview of their machine status at any time – also across several facilities,” König explains. Bosch at interpack: hall 6, booth A30-C58
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SPECIAL FOOD PROCESSING MACHINES
PROCESSES AND PACKAGING TECHNOLOGY
GEA, YOUR PARTNER
G
EA is the technological leader for dynamic high pressure homogenizers and plungers pump for all industries and applications. This is the result of specific know-how and a spirit of innovation that is constantly focused on innovation and process performances. Thanks to a strategy of development of both established and potential applications often based on cooperation with our customers’ Research and Development Centers, GEA can offer highly specific and customized process solutions to always meet, ensure and repeat over time product quality excellence. Customers collaboration The close collaboration with customers to implement innovative and tailor-made solutions permits GEA to maintain continuous product development and to guarantee efficient operations and excellent results on the final products. The Process Technology Center, based in Parma (Italy) next to the production plant, is a unique resource to test the homogenization technology, refine receipts, develop high efficiency core components and evaluate the performance of installed machines. Highly qualified staff can support customers in the development of new products, to test maximum process efficiency conditions and product scalability to industrial production processes. Applications The benefit of high pressure homogenization is well known in dairy, food & beverage applications in order to subdivide particles or droplets present in fluids and reduce them to the smallest possible size, down to nanometer range. Thus, the process creates a stable emulsion, which improves the product shelf life, viscos-
ity, colour, taste and consequently its performance. Different homogenizing valve designs allow particles to be subdivided at the desired micronization size at the lowest possible pressure, with great advantages in terms of energy saving. Wide range of homogenizers GEA can offer a complete range of high pressure homogenizers, from laboratory up to mass industrial scale and more than 300 options to satisfy market’s needs. All GEA machines meet the most stringent hygienic requirements and quality control systems. All homogenizers are CIP and SIP’able and are available with cGMP documentation. Industrial homogenizers Ariete Series homogenizers are the state-of-the-art technology for powerful, reliability and customized solutions. The machines are engineered, manufactured and tested according to EN ISO 9001:2008 Quality System, and they are suitable for all industries: from dairy to food&beverage, from pharma and biotech to chemical applications. The homogenizing pressure can reach 1500 bar depending on specific liquid end design and configuration. Main features: • Easy to use • Highest reliability on continuous production (24/7)
• Reduced operational costs (water, lubrication oil, energy) • Low environmental impact • Fully automated and remote controlled • High capacity at ultra-high pressure One Series is an ideal homogenizer for dairy products and beverages, such as: pasteurized flavoured milk, cream, milk for yogurt, cheese, yogurt drinks, dressings, fruit juice and drinks. One homogenizers combine convenience and absolute quality to deliver unmatched benefits: Simple: One offers a simple design construction, complete with all the options needed to be easily integrated into the system, as ready-to-use and low maintenance units. Versatile: available in five versions, One homogenizers can meet any production need (from 300 l/h up to 10.000 l/h - 250 bar) Reliable: constant engineering improvement, excellent quality standard of production and the competence of personnel are the winning drivers to guarantee long lasting machine. Materials selection, constant design innovation, excellent performances make GEA the ideal partner to find out innovative technological solutions for your processes. More information on gea.com
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SPECIAL FOOD PROCESSING MACHINES
PROCESSES AND PACKAGING TECHNOLOGY
FOODTECH, PRE-COOKING AND COOKING
F
OODTECH, which has always always strived to collaborate with demanding customers playing an innovating role in the continuously evolving market of fresh pasta and ready meals, is proud of having been trusted again in 2016 as a supplier by companies both already established and growing, in Italy and abroad. The constant evolution of FOODTECH machinery over time has led to technical and material improvements and new technological solutions, for instance in the field of pre-cooking and cooking as illustrated below, with increasing attention to the organization and management of all data, as required by Industry 4.0. Pre-cooking lines for fresh pasta (filled and nested) In 2000 Foodtech has realized the first machines for pre-cooking ravioli, cappelletti and nested pasta in a wet steam saturated environment, with the addition of heated water sprayed on the product. The process lasts more than the simple steam pasteurization, it leads to 15-18% moisture absorption in filled pasta, and to a weight increase of up to
Rotary drum cooker
40% in nests. Thanks to this treatment the pasta is not deformed or broken, remaining “al dente”, and the final preparation time is reduced, making the product very appreciated in catering. The pre-cooker is completely PLC-managed, and it is therefore possible to program the process parameters for each type of product. The pre-cooker can be used both for pasteurizing and for pre-cooking. Cooking lines for pasta, rice, etc. (rotary drum cooker) The rotary drum cooker is a versatile machine that can be used to cook
various products in continuous, from short dry pasta or filled fresh pasta, to vegetables, legumes and grains (parboiled rice, black rice, wild American rice, spelt, peas, lentils, quinoa, etc.), with production capacity of 100-200 or 1500-2000 kg/h. The machine is built in AISI 316L stainless steel, complete with heat exchanger for heating the water in the cooking tank, control and programming of the cooking time and PLCmanagement of the process parameters for each product, water salinity probe, ergonomic opening for internal access, automatic CIP. The cooker is equipped with a starch washing zone, where nozzles spray water under and above the product, and combined with a belt cooler, where the product is immersed in cold water at 2-3°C, in order to be cooled before packaging or deep freezing: cold water is sprayed in the cooling tank to move the product and increase the thermal exchange. At the exit of the line, the product is drained. All parts of the machine can be opened, allowing access for the operators for cleaning and maintenance operations.
Pre-cooking lines
www.food-tech.it
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LABELLING CODING SOME OF THE COMPANIES YOU WILL FIND IN THIS ISSUE
Esecutivo del logo Makro Labelling
Nero = Pantone black = C 0 M 0 Y 0 K 100 = R 30 G 30 B 30 = HTML 1E1E1E Blu = Pantone 646 = C 73 M 30 Y 3 K 10 = R 84 G 130 B 171 = HTML 5482AB
Nero in scala dei grigi = 100% di nero Blu in scala dei grigi = 48% di nero
Questo progetto creativo è tutelato dalla legge sul diritto d'autore (legge 22 aprile 1941 n. 633) e dalla speciale legge del 14 dicembre 1942 n. 1482. Ne è quindi proibito l'arbitrario utilizzo, anche parziale.
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SPECIAL LABELLING - CODING
PROCESSES AND PACKAGING TECHNOLOGY
ADVANCED LABELLING TECHNOLOGIES
A
LTECH is an Italian company, based in Milan, which specialises in the design and production of industrial labelling machines and material coding and identification systems. The company manufactures its own product range, which is kept constantly up to date and in development, and is designed to solve any labelling requirements. The company’s products range from labelling heads (both low-cost, such as the ALstep, and hightech, such as the ALritma model), and print-apply labelling systems (ALcode), through to labelling systems (ALbelt, ALline) requiring more complex application to products of various formats. All ALTECH
machines (even the most cost effective) are manufactured with high-strength alloys and the highest quality materials. This guarantees precise label application which remains constant over time. The quality of the company’s products, all made entirely in Italy, is recognised far and wide, as evidenced by its constant growth, particularly focused on the export market to over 50 countries around the world. This has allowed ALTECH to become a
benchmark in the labelling and packaging sector, supported by over 80 qualified distributors and its three subsidiaries in the United Kingdom, USA and South America. Continuing along its path of growth, the company is investing in resources with which to grow its business in important markets such as Eastern Europe and Germany. In order to promote its image in these areas, ALTECH will be participating, either directly or via its distributors, in
ADVANCED LABELLING TECHNOLOGIES
A
LTECH ist ein italienisches Unternehmen, das auf die Planung und die Herstellung von Industrie-Etikettiermaschinen und Identifizier- und Codiersystemen für Materialien spezialisiert ist. Das Unternehmen ist stolz auf seine Palette mit einer umfassenden Produktion, die ständig aktualisiert und perfektioniert wird, um alle Etikettieranforderungen zu lösen. Die Produkte variieren von Etkettierköpfen (sowohl Low-cost: ALstep, als auch High-tech: ALritma), Druckereinheiten und der Applikation von Etiketten (ALcode), bis hin zu Etkettiersystemen (ALbelt, ALline), wo eine komplexere Applikation auf Produkten mit unterschiedlichsten Formen erforderlich ist. Alle Geräte von ALTECH
(auch die günstigeren) sind aus hochbeständigen Legierungen und in feinster Machart hergestellt. Dies garantiert ein präzises und lange haltbares Etikettierergebnis. Die Qualität der Produkte (rigoros „Made in Italy“) wurde durch ein konstantes und auf den Export in über 50 Länder der Welt ausgerichtetes Wachstum des Unternehmens immer wieder erneut anerkannt. Dies hat es ALTECH ermöglicht, auf dem Etikettier- und Packagingsektor zu einem bekannten Bezugspunkt zu werden, wobei das Unternehmen von über 80 qualifizierten Vertriebshändlern und drei Tochtergesellschaften im Vereinigten Königreich, in den USA und in Südamerika unterstützt wird. Das Unternehmen
geht den eingeschlagenen Weg des Wachstums weiter und investiert in Ressourcen, um das eigene Business auf wichtigen Märkten wie Osteuropa oder dem deutschen Markt zu erweitern. Um das eigene Image in diesen Bereichen zu steigern, nimmt ALTECH direkt oder durch seine Vertriebshändler vertreten an zahlreichen speziellen Messen für den Packaging-Sektor teil. Eine davon ist die Interpack 2017, an der ALTECH, wie es nun schon Tradition ist, teilnehmen und die neuesten Lösungen für die Industrieetikettierung, alle für eine spezielle Anforderung realisiert, in der Halle 12 am Stand B23 ausstellen wird. Im Speziellen die werden folgende Lösungen angeboten:
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ALTECH SRL Viale De Gasperi, 72 20010 Bareggio (MI) Tel. +390290363464 info@altech.it www.altech.it
Düsseldorf - Germania 4 - 10 Maggio 2017 Hall 12 - Stand 12B23
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SPECIAL LABELLING - CODING
numerous packaging trade fairs. One of these, and also the most important, is Interpack 2017, which ALTECH will once again be attending. We will be exhibiting our most recent solutions for the industrial labelling sector, each of which is created for a specific requirement, in Hall 12, stand B23. Specifically, the following solutions will be on show: - An ALline E/C model labelling system, equipped with two ALritma M labelling heads for applying front/back labels to products generally from the food, cosmetics, pharmaceutical and chemical sectors, in plastic, glass or metal containers. - An ALritma X labelling head. This is ALTECH’s top-of-the-range model, which
PROCESSES AND PACKAGING TECHNOLOGY
sets itself apart with its speed, run time and accuracy. Equipped with the “High Performance” kit, it can reach the incredible speed of 1000 labels/minute, all while guaranteeing the highest levels of precision in the event that the product transit speed varies. This configuration is ideal for rotary labellers. - A low-cost ALbelt C labelling system, equipped with an ALstep labelling head for wrap-around labelling of cylindrical products, typically tins, jars and bottles. - An ALcode TS, fitted with a SATO printer module, for printing and applying labels in real time. - An ALritma T labelling head, equipped with a SATO thermal-transfer print unit,
able to print and apply up to 200 labels per minute. - An ALcode P for printing and applying A5 labels to two adjacent sides of a pallet.. Fitted with a SATO printing unit, it can label 120 pallets/hour. - An ALbelt labelling system for C-wrap label application. Fitted with two ALstep labelling heads, it is ideal for labelling primarily flat products which require both a top and bottom label. These solutions are an example of the flexibility which ALTECH offers with its products, meaning that labellers can be completely customised to customer requirements and allow them to meet their specific goals. The challenge is clearly a significant one, with demand constantly increasing, but thanks to its commitment and innovative approach, ALTECH is able to guarantee successful results for each requirement. For further information visit www.altech.it
- Ein Etikettiersystem vom Modell ALline E/C, mit zwei Etikettierköpfen der Serie ALritma M ausgestattet, zur Etikettierung auf der Vorder- und Hinterseite von Produkten, die typisch für Lebensmittel, Kosmetik, Chemie und Pharmazie sind, in Kunststoff, Glas- oder Metallbehältern. - Ein Etikettierkopf ALritma X, dieser spezielle Ettiketierkopf ist das Top-Modell der ALTECH-Palette und zeichnet sich durch seine Geschwindigkeit, Autonomie und Präzision aus. Mit dem Satz „High Performance” ausgestattet, kann er einen unglaublichen Takt von 1000 Etiketten/Minute erreichen und garantiert dabei eine hohe Präzision auch bei variierbaren Durchgangsgeschwindigkeiten der Produkte. Diese Ma-
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schine ist angezeigt für Rundläufer-Etikettiermaschinen. Ein wirtschaftliches System ALbelt C, mit einem Etikettierkopf ALstep ausgestattet, für die Rundum-Etikettierung von zylindrischen Produkten, typischer Weise Dosen, Gläser und Flaschen. Ein System ALcode TS, das mit einem SATO-Druckermodul ausgestattet ist, für den Druck und die Applikation von Etiketten in Echtzeit. Ein Etikettierkopf ALritmaT, das mit einer SATO-Thermotransferdruckereinheit ausgestattet ist, das in der Lage ist, bis zu 200 Etiketten pro Minute zu drucken und anzubringen. Ein System ALcode P für den Druck und die Applikation von Etiketten im Format A5 auf zwei angrenzenden
Seiten einer Palette. Mit einem SATO-Druckermodul ausgestattet kann es 120 Paletten/h etikettieren. - Ein Etikettiersystem ALbelt, für die Applikation von zwei Etiketten oben und unten. Es ist mit zwei Etikettierköpfen ALstep ausgestattet und geeignet für die Etikettierung von vorwiegend flachen Produkten, die oben und unten etikettiert werden müssen. Diese Lösungen sind ein Beispiel für Flexibilität, die ALTECH seinen Produkten verleiht und dank der jede Etikettiermaschine vollkommen kundenspezifisch geplant werden kann, um damit ein bestimmtes Ziel zu erreichen. Die Herausforderung ist natürlich wichtig, mit Anfragen, die sich ständig weiterentwickeln, doch dank des Engagements und des innovativen Lösungsansatzes kann ALTECH für jede Anforderung ein erfolgreiches Resultat garantieren. Weitere Informationen finden sie auf der Website www.altech.it
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Düsseldorf May 4 – 10, 2017
SPECIAL
Hall 6/A01
PROCESSES AND PACKAGING
For more than 40 years, Laetus has shaped the future of product safety.
OurLABELLING innovative quality and safety inspection systems and Track & Trace solutions contribute - CODING TECHNOLOGY to increased quality of products and more efficiently running processes. In this, more than 3,000 customers in the pharmaceutical, medical devices, cosmetics and FMCG industries trust.
CODING ENSURES SAFE FOOD PRODUCE
Our Track & Trace Academy is the perfect platform for the exchange of expert knowledge and for individual qualification. Be part of the market leaders‘ know-how!
M
contact@laetus.com • www.laetus.com
aking products traceable is a reliable means of increasing the transparency of the supply chain while protecting consumers. In the pharmaceuticals industry, the coding of medicinal products is governed by directives in many countries. However, Track & Trace is also gaining ground in the food industry. Indeed, products are labeled in such a way that they can be traced on their way through the entire supply chain. This makes product recalls much more straightforward while also making it increasingly difficult for the product to be tampered with. The necessary coding solutions form part of the packaging process and therefore need to be integrated into existing packaging guidelines. In order to make this process as smooth as possible, precise knowledge of processes and expertise in the sector are advantageous.
mechanical integration of machines and modules into the packaging line, will ultimately be able to successfully implement complex serialization projects.
The complexity of implementing such projects is not to be underestimated! The challenge here lies, on the one hand, with the company implementing the process. This entails analyzing processes and potentially standardizing them, providing sufficient financial resources and personnel as well as finding a suitable provider. For the provider of serialization systems and software, the task involves knowing the production and packaging processes of their customer and their product and production-specific testing requirements inside out. Only then the provider is able to use the perfect solution in the right place and depict the corresponding data flows. Providers not only need to demonstrate extensive software knowledge, but also detailed expertise where sensors and actuators are concerned. Only those who also accurately understand the product flow of the packager and boast plenty of experience in the
Benefits of pharmaceutical industry expertise In the meantime, a large number of projects from the pharmaceutical industry have been successfully implemented. In doing so, the spectrum ranges from the manageable serialization requirements of small to medium-sized companies to the cross-site, multi-stage aggregation of global pharmaceutical companies. With this in mind, it makes sense to benefit from such experience and refer to tried-and-tested concepts. An example here is the German provider Laetus. The company with headquarters based in the Engineering Region of Darmstadt Rhein Main Neckar, near Frankfurt, offers end-to-end solutions for the pharmaceutical, medical technology, cosmetics and food industry and is armed with more than 40 years of experience in Inline quality control. Laetus has been part of the Danaher Group since 2015 and operates with more than 250
The food industry can benefit of pharmaceutical industry expertise.
employees and branches in the USA, Mexico, Brazil, China, UK, Italy, Spain, Poland and France as an independent company within the product identification platform PID. Furthermore, around 50 agents and distributors represent the company across the globe. As such, the provider is perfectly positioned to offer visual inspection solutions as well as Track & Trace in order to even be able to successfully implement complex, global projects. Flexible architecture for needs-oriented development The core is a GAMP-compliant software architecture with a modular structure, which covers all levels of the ISA 95 standard in its multi-level design. Depending on needs, this covers all requirements placed on reliable traceability from simple serialization, to multi-stage aggregation, through to commissioning steps in the warehouse and along the supply chain. Of advantage here is the scalability of software, whose range of functions can be adjusted in line with equipment requirements without a great deal of expenditure. In addition, the company offers an extensive range of machines and
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Service and support are the key to success Alongside the much needed experience, the service and support performances and capacities are ranked as the key criteria behind the success of such a project. Laetus detected this need at an early stage and has developed an extensive global network for individually tailored services.
The Track & Trace Academy offers a comprehensive modular training program tailored to the individual needs
modules, which can be used to cover the various requirements placed on coding and verification on various materials directly on the packaging line or offline. Quality assured with vision inspection Laetus has established itself over the decades with its systems for vision inspection in the packaging process. Cod-
ing tasks can be extended in the packaging process with vision inspections in order to assure the quality of products in the packaging process. Here the inspection tasks range from code reading and pressure monitoring of additional information in plain text and images, to filling inspection, through to the inspection of a large number of features and properties of the product packaging.
This includes reliable project management. If needed, as prime contractor Laetus assumes responsibility for the entire process from the planning phase through to commissioning. Service Level Agreements tailored to requirements, reliable repair and spare parts service, around the clock support via the hotline, online meeting or remote and the extensive training offer from the Track & Trace Academy round off the offer and not only secure your investment, but also the safety of food produce. www.laetus.com
NEWS IN SHORT
IN SHORT
NO MESSING WITH SPILL-FREE SOLUTION
R
PC SĂŚplast has introduced a spill-resistant version of its top-selling 660L PE container, ideal for the handling of products suspended in liquid or semi-fluid matter. The new model features a raised edge and a silicone gasket in the lid, which ensures a mess-free fit. The smart joint design reduces the risk of cross contamination and the tailor-made lid delivers a tighter seal that keeps liquid contents intact for cleaner and safer handling during processing, transfer and storage. In addition, the gasket can be easily removed, cleaned and replaced, and an optional drain plate is available that facilitates easy drain-
age of fluids and prevent formation of clogs and blockages. Like all variants in the range, the 660L is manufactured in durable, hard-wearing polyethylene with a triple-wall construction that is strong enough to withstand the harsh environments, changes in temperature and frequent washdowns that characterise food processing plants and warehouses. The ergonomic design combines optimum hygiene, including smooth surfaces for easy cleaning, with ease of handling. As well as being reusable, all containers in the RPC SĂŚplast PE range are fully recyclable. Containers can be branded with company log-
os. A standard imprinted serial number provides ready product identification and traceability, which can be further enhanced by various additional tracking options such as a barcode, QR code or RFID tag. www.rpc-promens.com
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MAKRO LABELLING: TECHNOLOGY IN EVOLUTION ON A SMALL AND LARGE SCALE
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odularity, flexibility and practicality are the three key concepts expressing the philosophy of a company whose strong point is technological innovation. This is what the market wants and this is what customers get from the Italian based Makro Labelling, international standard setter for industrial labellers in the Beverage, Food, Personal & Home Care and Pharmaceutical sectors. The thirty years’ experience of its founders, extensive international sales network (the Italian branch, plus the GB distributor Makro UK and other agents
and representatives in the most important countries throughout the world) and rapid and precise before and after sales service, together with operational flexibility and the ability to anticipate the market’s needs, all enable the company to satisfy every labelling need and expand constantly on markets in Europe, North and South America, Russia, the ex-Soviet Union countries, the Middle East, Africa and Australia. A range of labellers for production speeds of 1,500 to 50,000 b/h The Makro Labelling range includes
MAKRO LABELLING: FORTSCHRITTLICHE TECHNIK FÜR KLEINE UND GROSSE STÜCKZAHLEN
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odularität, Flexibilität und Zweckmäßigkeit sind drei Schlüsselkonzepte, die die Philosophie eines Unternehmens ausdrücken, dessen Stärke in der technologischen Innovation liegt. DAS ist das, was der Markt verlangt, und auch das, was Makro Labelling als internationaler Ansprechpartner auf dem Gebiet der industriellen Etikettiermaschinen für die Bereiche Food & Beverage, Körperpflege & Reinigung sowie Pharmaindustrie
Esecutivo del logo Makro Labelling
Nero = Pantone black = C 0 M 0 Y 0 K 100 = R 30 G 30 B 30 = HTML 1E1E1E Blu = Pantone 646 = C 73 M 30 Y 3 K 10 = R 84 G 130 B 171 = HTML 5482AB
seinen Kunden bietet. Die dreißigjährige Erfahrung seiner Gründer, ein engmaschiges internationales Vertriebsnetz (neben dem Firmensitz in Italien gibt es noch Makro UK, Händler für Großbritannien, und weitere Handelsvertreter und Vertretungen in den wichtigsten Ländern weltweit), ein zuverlässiger Pre- und After-Sales-Service gepaart mit Betriebsflexibilität und der Fähigkeit, Marktanforderungen vorwegzunehmen, garantieren, dass sämtliche Anforde-
rungen an Nero die in scalaEtikettierung dei grigi = 100% di nero erfüllt Blu in scala dei grigi = 48% di nero werden und die Expansion in den europäischen Märkten, Nord- und Südamerika, Russland, den Ländern der ehemaligen Sowjetunion, im Mittleren Osten, Afrika und Australien unaufhaltsam weitergeht.
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labellers able to process from 1,500 to 50,000 bottles per hour, applying up to five labels per bottle and available in wet glue, hot melt, selfadhesive and combined versions. For companies not requiring high production speeds, the MAK 01, MAK 02 and MAK1 labellers provide speeds of up to 12,000 b/h with mechanical or electronic rotation of the bottle plates. With special applications and
Ein Sortiment mit Etikettiermaschinen für Produktionen von 1.500 bis 50.000 Fl/h Das Sortiment von Makro Labelling umfasst Etikettiermaschinen mit einer Leistung von 1.500 - 50.000 Flaschen pro Stunde und bis zu fünf Etiketten pro Flasche, die sich für Kaltleim- Heißleim- und Selbstklebeetikettierung eignen oder auch als Kombi-Etikettiermaschine erhältlich sind. Für Betriebe, die keine hohe Produktionsgeschwindigkeit benötigen, garantieren die Modelle MAK 01, MAK 02 und MAK 1 eine Leistung bis zu 12.000 Fl/h mit mechanischer oder elektronischer Drehung der Flaschen-
PROCESSES AND PACKAGING TECHNOLOGY
able to cope with production speeds of up to 50,000 b/h, the MAK 2, 3, 4, 5, 6, 7 and 8 labellers, on the other hand, satisfy the needs of medium to large companies. The range includes a high speed self-adhesive labeller with reel winders and non-stop system enabling production to continue at maximum speed even during reel changes and a combined labeller to apply the fiscal guarantee seal.
teller. Die Etikettiermaschinen MAK 2, 3, 4, 5, 6, 7 und 8 erfüllen hingegen die Anforderungen von mittelgroßen und großen Unternehmen: sie verfügen über Sonderausstattungen und erreichen eine Leistung von bis zu 50.000 Fl/h. Das Sortiment beinhaltet auch eine Hochleistungs-Etikettiermaschine für Selbstklebeetiketten mit Abwicklern für Non-Stop-Etikettierung, die auch bei Rollenwechsel immer mit Höchstleistung arbeitet, und eine Kombi-Etikettiermaschine zum Aufbringen von Steuerstreifen. Für den Markt der Etikettierung von großvolumigen PET-Flaschen
For the high-volume PET labelling market (water and soft drinks sectors in particular), Makro Labelling has developed the new MAK Roll Feed line of rotary labellers with production speeds of 6,000 to 40,000 b/h. The use of wrap-round plastic and paper labels on a reel with hot melt application has maximum economic benefits for production with respect to traditional OPP or pre-cut paper labels. The modularity of the MAK Roll Feed also allows the roll feed unit to be replaced with a hot melt unit for pre-cut, wet glue or selfadhesive labels, satisfying the need for maximum operational and configuration flexibility. MAKLINE is a linear self-adhesive labeller designed to package blocks of phials and ampoules with a volume of 5 to 25 ml. Designed for the Pharmaceutical and Personal & Home Care industries, these labellers can print technical data on the label and adapt to
- vor allem für Wasser und Softdrinks - hat Makro Labelling die neue Baureihe der Rundläufer-Etikettiermaschinen MAK Roll Feed mit einer Leistung von 6.000 Fl/h bis 40.000 Fl/h entwickelt. Die Verwendung von Rundum-Etiketten aus Kunststoff und aus Papier von der Rolle mit Heißleimauftrag garantiert höchsten wirtschaftlichen Vorteil beim Produktionsprozess im Vergleich zur Verwendung von herkömmlichen OPP-Etiketten oder Blattetiketten aus Papier. Die modulare Bauweise der MAK Roll Feed, aufgrund derer das Rollfedaggregat gegen das Heißleimaggregat für Blattetiketten, das Kaltleimaggregat oder das Selbstklebeaggregat ausgetauscht werden kann, erfüllt höchste Ansprüche an Betriebsflexibilität und Konfiguration. MAKLINE ist eine lineare Selbstklebe-Etikettiermaschine zur Verpackung von Vial- und Ampullenblöcken mit einem Füllvolumen zwischen 5 und
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the format of the ampoule on which the labels are applied. In common with the entire Makro range, the MAKLINE is fitted with the Vision Control system to verify the precision of the packaging and manage rejects.
PROCESSES AND PACKAGING TECHNOLOGY
The Makro Labelling technical and R&D departments work incessantly to develop pioneering products with an unlimited working life and able to satisfy all production needs - a constant and systematic commitment which over the years has led the company
to deposit numerous patents giving its labellers maximum functionality and ease of use.
Visit: www.makrolabelling.it
Introduced onto the market in 2014, the Follower optical guide system (an exclusive Makro patent) enables the bottles to be aligned for application of labels in precise positions with respect to a reference on the bottle and reduces format change times. It is available in carbon fibre and fitted with a line scan camera. Thanks to a special, patented paper delivery system that doubles the distance covered by the label during acceleration, the new patented MAK AHS2 self-adhesive labelling module responds to the need for higher machine performance in terms of speed and precision and guarantees a linear speed of 100 metres a minute at a label pitch of 20 mm.
25 ml. Sie bietet den Vorteil, dass die Etiketten mit technischen Daten bedruckt und dem Format der Ampulle angepasst werden können, auf die sie aufgebracht werden, und ist für die Pharma- und Reinigungsindustrie bestimmt. Die MAKLINE kann, ebenso wie das gesamte Sortiment von Makro, mit Vision Control ausgestattet werden, einem System, das die Verpackung auf Richtigkeit prüft und fehlerhafte Verpackungen ausschleust. Die optische Ausrichtung Follower, ein Exklusivpatent von Makro, wurde 2014 auf dem Markt eingeführt und ermöglicht es, die Flaschen so auszurichten, dass die Etiketten in Bezug auf eine bestimmte Stelle an der Flasche exakt aufgebracht werden können, sowie die Zeiten beim Formatwechsel zu reduzieren. SIE ist in Carbonfaser und mit Kamera mit linearer Abtastung erhältlich.
Das neue Aggregat für Selbstklebeetiketten MAK AHS2 verdoppelt dank eines speziellen, vom Unternehmen patentierten Etikettenspendesystems den vom Etikett in der Beschleunigungsrampe zurückgelegten Weg, wodurch die Leistung und Präzision der Maschinen gesteigert werden und eine lineare Geschwindigkeit von 100 m pro Minute bei Etikettabständen von 20 mm garantiert ist. Das technische Büro und die Abteilung Forschung und Entwicklung von
Makro Labelling arbeiten unermüdlich, um fortschrittliche Lösungen zu entwickeln und Etikettiermaschinen mit unbegrenzter Lebensdauer zu liefern, die alle Produktionsanforderungen erfüllen: ein konstantes und kontinuierliches Engagement, das es dem Unternehmen ermöglicht hat, im Laufe der Jahre mehrere Patente anzumelden, die den Etikettiermaschinen höchste Funktionalität und Benutzerfreundlichkeit verleihen. www.makrolabelling.it
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THE YEAR 2017 WILL SEE IMPORTANT TRADE FAIRS TAKING PLACE:
TWO MAJOR GLOBAL EVENTS WILL BE INTERPACK AND DRINKTEC
P.
E. Labellers and Packlab are getting ready, first and foremost as always, to participate in INTERPACK. In fact, from 4 to 10 May they will be in Dßsseldorf, at stand 14D09, to showcase a wide range of technological innovations. At the stand, the labelling machine model MODULAR TOP 1120-16 SM will be on display, equipped with: - a trolley with self-adhesive module 140mt - a trolley with self-adhesive module 140mt featuring an automatic joiner - a trolley with a cold glue unit and 5 pallets for seal application, with new up and down safety guards and a hot melt reinforcement system - multi-format grippers’ starwheels - Augmented reality: which will be described below. This year the innovative sleever MAYA will also be present, available for fullbody, half-body, tamper-evident and bi-pack promotional applications: it is a compact, powerful, versatile machine, fully customisable with accessories to meet the most varied marketing needs, which is able to pack containers, empty or full, of any shape, size and material and to work sleeves with reduced thickness compared to the standard, with a consequent reduction in the cost of rolls, providing packaging that also meets the high quality standards of P.E. LABELLERS. Below we will describe the Pocket Sercos project, installed on the ma-
chine, an important technological innovation to solve problems on the line. Packlab will showcase the linear labelling machine EASY REP FB 40 SL, the most compact model of the WING version with full cover sliding safety guards, even at the top. It ensures reduced bulk and is as flexible as a WING with a production speed up to 7,200 pph. The Packlab labelling machines are constantly evolving in order to better satisfy customer requests. The machine is equipped with a thermal transfer printer for variable data.
P.E. LABELLERS PRESENTS: THE INDUSTRY 4.0, REVOLUTIONISING SERVICE The actual technological revolution involves the possibility of using futuristic tools for the maintenance and management of machine productivity, which are connected to devices such as tablets and smartphones, equipped with dedicated Apps (currently available for iOS software and, from 2018, they will be developed also for Android systems). The augmented reality system installed on the Modular Top uses an iPad with a dedicated app that allows
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the operator to frame the machine, monitor its operating status, and display any alarms, signals or maintenance to be carried out. With this device, the interior of the electrical cabinet can also be viewed to check its status without having to stop the machine and actually open
TECHNOLOGY
the cabinet. All this will be “at your fingertips�. The Sleever, instead, will be equipped with a Pocket Sercos system for online troubleshooting. The system uses both an iPhone and iPad with a dedicated App and Wi-Fi or 3G connection. In case of problems, the machine sends an alarm
signal on the application and the operator can send it directly to the P.E. Service in real time. In this way, the problem can be identified directly and a solution is provided quickly and directly, where possible, with a temporary password that the P.E. support technician will send to the operator in order to set the parameters with guided support. This system has another added value, namely, machine data reading, performed in the language of the current geographical position of the machine. In fact, being made with iOS devices, if the machine is in Portugal, the data is read in Portuguese, if in Arabia, the data is read in Arabic, and so on. No data needs to be translated, since it is read directly by the Pocket Sercos system. Visit: www.pelabellers.it www.packlab.it
QUALITY AND CONVENIENCE, THE SECRET LIES IN THE GROUP. Rotary
Linear
Labelling solutions for every need. Cold glue Self-adhesive Roll-fed Hot melt Print & Apply systems Sleever
CHOOSE THE SPECIALIST P.E. LABELLERS S.p.A pelabellers@pelabellers.it
PACKLAB SRL info@packlab.it
Stand 14D09
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PROCESSES AND PACKAGING TECHNOLOGY
MODULAR AND COMPACT LABELLING SYSTEMS FOR FRONT AND BACK APPLICATION ONTO CYLINDRICAL PRODUCTS
T
hanks to the countless labelling solutions already developed by LABELPACK, designed for the application of one or more labels onto cylindrical products, managing the in-line printing of variable data and barcodes, the company is able to face and solve many identification and customisation issues. One of the most requested solutions is the labelling system for front and back application onto cylindrical, oval and rectangular products, which also includes the possibility of applying a warranty label. All these applications are now possible thanks to the MODULAR and COMPACT systems.
The highest technological solution is realised with the MODULAR system, an “open frame” modular structure made in stainless steel featuring several automatic labelling systems for top and bottom application. The system consists of a centralised electronic control panel placed on a balcony structure with PLC and Touch Screen operator panel. Moreover, the speed functioning can be electronically synchronized and the fast regulations with numerical indicators facilitate the format change and the following repositioning to previous position.
The MODULAR automatic labelling systems have different conveying equipments according to the dimensions, weight and shape of the relevant container. The conveying systems are placed on the balcony structure making them easy to clean and avoiding spillage onto remote parts of the machine that can be difficult to reach and clean. LABELX labelling units operate with a maximum label width of 140-250mm and can integrate the units designed by MARKEM, VIDEOJET, SAVEMA, ALLEN, etc... for the in-line printing of variable data, barcodes and other relevant information. COMPACT labelling systems are the “entry level” series including 8 standard models and several customised solutions. They are equipped with LABELX JR labellers, which operate with a maximum label length of 350mm and maximum label height of 140/250mm. COMPACT TS, COMPACT TB and COMPACT BS are the labelling systems for top and bottom applications onto trays, cases, boxes, flow-packs and bags. The conveying systems are available in different models (flat belt, plastic chains, stainless steel chains) and can be
customised in length and width according to the dimensions of the product and the requirements of the packaging production line. All COMPACT labelling systems can be equipped with one or more thermal transfer printing units of variable data, barcodes and other relevant information. To complete the labelling system other accessories and options are available: sensors for transparent labels, product spacers and stabilisers, rotary tables for inline loading and accumulation. LABELX and LABELX JR automatic labelling systems complete LABELPACK offer for the beverage sector. LABELX
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aging line and it is available in three different width: 140mm, 250mm and 350mm. Its high technology guarantees the best performance at high speed and with great application precision. The simple and functional Touch Screen operator panel allows managing all operations. LABELX is also available in a RM version with motorized rewinder, suitable for high speed application – it can reach an application speed of 80 m/min. This model is equipped with a 400mm diameter mechanical unwinder.
has proved to be the most appreciated solution, able to face many labelling issues. LABELPACK has already produced thousands of LABELX machines. It is a high-performance and reliable labeller, which disposes of a big range of accessories that ease the installation onto any automatic pack-
LABELX JR complete the LABELPACK offer – it is an automatic labeller for medium and low speed application, which can be equipped with thermal transfer printing units of variable data and barcodes. LABELPACK offer a wide range of print & apply solutions ideal to be integrated
onto end of packing line and palletization systems. With the PandA and PandA JR systems it is possible to solve many application and printing issues onto bottle boxes of barcodes and variable data on a self-adhesive labels to be then automatically applied on the product to identify. PandA MASTER is the top-quality solution to apply & print the identification labels for pallet with Serial Shipping Container Codes (SSCC). Thanks to its integral protection PandA MASTER can work in any particular environmental conditions and can apply labels onto one or two sides of a pallet. PandA machines are guaranteed by integrating industrial thermal transfer print units made by major international companies, such as DATAMAX, ZEBRA, SATO, NOVEXXAVERY, CAB, CARL VAENTIN and are controlled by the BarTender software, which is very easy to connect to any management system and control system of the production lines. www.labelpack.it
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DYNAMIC AND PROACTIVE SOLUTIONS
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e’ve been leaders in the self-adhesive labels market for over 40 years. From the start, our main objectives have been Client satisfaction in terms of quality, prompt deliveries, flexible and competitive prices. To reach these goals, we continue to invest in cuttingedge tecnologies and to meet the daily demands of the market with dynamic and proactively targeted solutions in every sector. Today our clients have become our partners, sharing a relationship of mutual trust we’ve developed with them by carefully considering their particular issues and then solving them with targeted productions. To confirm the quality of the solutions proposed, our offer of self-adhesive labels has gone beyond the borders of Italy and is today international. Speed and flexibility characterize the way we produce. As born builders and innovators in a continually evolving field, the best technologies on the market are part of our daily offer. To attain competitive results like these, we make heavy annual investments of financial resources and human capital. To meet all of our clients’ needs we offer extreme flexibility and dynamically organized production. Thanks to multiple lines of interchangeable printheads, to the input of our in-house graphic studio and to warehouses always supplied with a vast selection of raw materials, we’re able to follow-up urgent orders
with fast deliveries. Our production lines permit a market offer of multiple self-adhesive label typologies that can be printed with mixed techniques such as flexography, typography, silk screen, hot and cold film transfers, hologram insertions, etc. And - last but not least - our latest generation systems permit total control of production. Flexibility and versatility. This is our way of presenting your labels to the market. Today it’s undeniable that a label is both a product’s visiting card to its end-user and a factor adding value to its packaging. It has to be both a source of information on content, for inserting barcodes and other track-andtrace and authentication devices, as well as promotion and decoration according its determined marketing/business strategies . For this, the practicality and versatility of being self-adhesive, given the evolution and diversification of packaging in time, represents a valuable instrument for the product’s development and the way it communicates on the market. Our self-adhesive labels have always been ideal and innovative partners in time for their offer of incomparable flexibility. Today, with over 40 years of experience in the s e l f - a d h e s i ve labels sector, a profound knowl-
edge of the various productive procedures, areas of application and technological opportunities not to mention the legislative and physical restrictions on materials used in packaging, ARTES is able to offer an increasingly incisive, broad and diversified production. Thanks to the digitalized creativity of our graphic services ideas take form fast for Clients who’ve always been offered an impressive series of qualified graphic and pre-print services realized by professionals using dedicated software of absolute value in the labeling field such as ArtPro™ .Our Graphic and Pre-print Dept. working in close collaboration with Production, can quickly optimize the identity of our clients’ products from the development of the sketches to the realization of final printouts. To raise quality even higher, we’ve introduced our in-house electrotype print production system with CDI ESKO high resolution digital technology, bringing us our HD FLEXO certification and allowing us to realize offset process quality with the more efficient flexographic printing. With this Department’s feedback on the productive impact of the evolution of IT systems added to our own decades of hands-on experience, we’re now able to propose innovative solutions allowing our our clients to distinguish themselves while enhancing their incisivity and impact in qualifying their offers on the market. www.artesetichette.it
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Fast, practical, flexible communication.
WHERE WE ARE From Milan: Take the Milano-Laghi freeway north toward Varese, exit at Gazzada and follow the Google Maps instructions. From other localities: Insert our address in the Google Maps destination space: via Cavour 90 – 21051 ARCISATE (VA)
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PROCESSES AND PACKAGING TECHNOLOGY
IMMER GROUP, IS ONE OF THE WORLD’S LARGEST MANUFACTURERS OF FLEXIBLE PACKAGING
I
MMER GROUP is one of the world’s largest manufacturers of flexible packaging materials for the food, cosmetic, pharmaceutical, construction and other industries. It is a company with a 90-year history which is constantly developing and progressing. Clients and long-term partners are both international companies and local manufacturers. It includes two factories - UKRPLASTIC and IMMER DIGITAL, an R & D centre, a design studio, it has branches in 10 countries of Central and Eastern Europe and the CIS. Its production is certified in compliance with the ISO, the BRC, and the FDA. IMMER GROUP produces a variety of films up to 11-layers, laminates with flexo, roto and digital printing, ready-made Doypacks, 2D and 3D packages with / without zippers or sliders, sleeve labels with / without notching, self-adhesive film or paper based labels with silkscreen printing, hot engraving, figured die cutting and others. The company’s products comply with environmental and legislative requirements of all markets. Packaging is exported to 35 countries; the company is included in the list of official suppliers of the United States and Canada.
IMMER GROUP packaging is used for: Confectionery products: TWISPAN white, transparent, metallized twist film with a high degree of twist, various laminates with flexo, roto or digital printing
application of specific codes; self-adhesive paper or film based labels with silkscreen printing, hot engraving, figured die cutting and others. and cold seal, ready-made pouches: flat, standing and 3D pouches with zippers, sliders, easy open and others. Coffee, tea: three-layer laminates with foil, innovative barrier laminates without foil, ready-made pouches: flat, standing and 3D with zippers, sliders, easy open, vacuum packaging, laser notching, flexographic, rotogravure, digital printing, selective matte varnishing, special interferent inks, the
Dairy products, ice cream, cheese: high barrier films and laminates for the long-term storage of milk (more than 90 days), cottage cheese, cheese, sour cream, and others. Pearl and metallized films and laminates used for ice cream and glazed cheese, ready-made pouches, flexographic, rotogravure, digital printing, selective matte varnishing, sleeve labels and others.
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Sauces, ketchups: high barrier films and laminates without foil for longterm storage, excellent cap welding, laser notching, flexographic, rotogravure, digital printing, selective matte varnishing and others. Beverages: BOPP labels, sleeve labels, shrink film for group packaging with / without printing with improved strength properties, ready-made Doypacks, flexographic, rotogravure, digital printing, selective matte varnishing and others. Meat, fish: high barrier films for vacuum packages, thermoformed packaging, laminates for lidding films with peel-effect, self-adhesive paper or film based labels with silk-screen printing, hot engraving, figured die cutting and others. Pet food: a variety of laminates and ready-made packages such as Doypacks, 2D and 3D packages with / without zippers or sliders for dried food and animal-care products, retort pouches for wet food that can withstand the toughest retort processing conditions.
PROCESSES AND PACKAGING TECHNOLOGY
dyes, household chemicals, construction mixtures and others. IMMER GROUP innovations in digital provide: - short print runs up to one unit; - the reproduction of any design in high quality and on-line mode, - an unlimited number of packages, each having their own unique design, - personalized packaging. Ready-made 2D, 3D pouches with / without zippers or sliders, bellows and the bottom can be made of different materials. PS, PET sleeve labels with or without notching. Self-adhesive paper or film based labels, with flexographic printing, silk screen printing, hot engraving and the ability for die-cutting. Interactive packaging, brand protection, hidden coding, Track & Trace and other high-tech solutions.
IMMER GROUP benefits - its own design studio develops designs compatible with all packaging materials and packaging types; - the R & D centre offers innovations and helps to improve current packaging solutions; - service support provides technical assistance and advice to clients 24/7, and it aids in the selection of the packaging equipment and adapting to packaging materials; - a full production cycle from granules and inks to finished packaging, advanced production equipment, high technological capabilities; - convenient logistics: two plants in the northern and eastern European region, more than 10 logistics centres and warehouses in the EU and the CIS; - an individual approach to each client. IMMER GROUP social responsibility - IMMER GROUP is a member and an official representative of the SAVE FOOD initiative, promoting a smart approach in the use of natural resources. The packaging of the company prevents food loss and reduces waste throughout the supply chain, is safe for consumers and the environment, and is recyclable. IMMER GROUP awards: many awards from professional communities: The Best of the Best Packaging from the GAA, the Gold Award from the EFIA, the World Star from the WPO and others. IMMER GROUP would love to cooperate with you and is confident that we can be successful together! www.immer.group
And also, special packaging solutions for chemical preparations, hair
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SPECIAL LABELLING - CODING
PROCESSES AND PACKAGING TECHNOLOGY
ETIPACK AT INTERPACK 2017: INNOVATION TRADITION
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tipack will welcome visitors at Interpack 2017 with number of new products a and applications developed within its already wide range of machines, entirely designed and manufactured in the 2 Italian plants. Etipack is in fact a unique company, both from domestic and international point of view, combining diverse approaches and know-hows towards product identification: a deep-grounded experience in industrial labelling technology, a strong expertise in coding solutions and an innovative vision of packaging solutions with friction feeders and pick and place devices. All this goes together with a deep understanding of market dynamics and a sense of innovation, resulting in an endless process of evolution and research carried out within the Research and Development centers. Etipack has recently developed a new brand, Etipack Pharma, a high-
level range of machines especially designed to meet the requests of pharmaceutical markets and complying with recent European regulations on labelling, serialization and traceability of pharmaceutical products. The Etipack Pharma machine range comprises solutions for labelling, coding and serialization of any pharmaceutical product: ampoules, vials and boxes. The brand new model named Pharma Trace Seal, will be presented for the first time at Interpack 2017: it’s a very compact system, providing for serialization and traceability of pharmaceutical boxes and also the application of tamper-evident labels on the flaps (anti-counterfeiting function); recent models are: Pharma Trace for serialization and traceability of boxes and System 9 for direct coding on flat boxes. In designing the Etipack Pharma line, Etipack has profited from long lasting partnerships with world- known producers of vision systems and this has resulted in the optimization and standardization of models providing customers the opportunity to choose the most convenient system. As far as labelling is concerned, visitors of Etipack booth will see also the full range of labelling machines, already appreciated by the market, thanks to their ultimate generation technology, developed through joint studies with the electric power motion department at the Università di Udine. These labelling machines are featuring a hybrid stepper motor and
a multitasking electronics so that diverse functions can be managed at the same time. One of this labeller has been chosen for a project developed with Velcro for the application of an effective and lasting resealable label. On the booth visitors will also appreciate the wide range of solutions provided by Etipack and the expertise in different packaging approaches with the product series designed and developed in Soncino, e.g. friction feeders and pick and place devices, used in packaging lines to insert gadgets, promotional coupons, little gadgets. Especially the Whizzy Cut & Feed model will show a very interesting use and application of desiccant gel sachets. www.etipack.it
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Vi asp et a INTE tiamo RPACK Padigl ion Stand e12 D38
CALEIDOS-NEXXUS.IT
Abbiamo guardato con i vostri occhi e abbiamo visto E-way.
Abbiamo ripensato noi stessi e il nostro modello produttivo, e lo abbiamo fatto partendo dal vostro punto di vista. Gli apprezzamenti ci hanno resi fieri, le critiche ci hanno indicato la strada. Il risultato è la nuova linea di etichettatrici E-way: semplici, versatili, performanti e sorprendentemente meno costose. Semplicemente innovative. NUOVE ETICHETTATRICI E-WAY DI ETIPACK. PENSATE PER IL FUTURO.
Etichettatrice mod. ENERGY
Etipack s.p.a. - via Aquileia 55/61 20092 Cinisello Balsamo (MI) Italy Ph. 0039 02 660621 - Fax 0039 02 6174919 www.etipack.it
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SPECIAL LABELLING - CODING
PROCESSES AND PACKAGING TECHNOLOGY
ISPAK AMBALAJ TO SHOWCASE INNOVATIVE WORLD CLASS PRODUCTS AT INTERPACK 2017
Ispak expands Interpack presence, features new advanced manufacturing facility in Izmit, Turkey
I
spak Ambalaj (Ispak) will be showcasing its award winning flexible packaging products and advanced technology at Interpack 2017 – the largest global gathering for the packaging industry representing the entire supply chain, from 4-10 May in Dusseldorf, Germany. Ispak is a well-established and fastgrowing Turkish packaging company. Building on 40 years of proven expertise, Ispak offers integrated packaging production, from raw material sourcing and lacquering/lamination extrusion to printing/cutting and delivery of customised packaging products. As part of the Kibar Group, Ispak has direct access to aluminium foil production from Assan Alüminyum (one of the leading flat-rolled aluminium producers in Europe). Interpack offers an excellent opportunity for Ispak to showcase its products and technology now being produced at its new advanced manufacturing and production facility in Izmit. The new fa-
cility triples Ispak’s production capacity to 40.000 tons/year. Ispak has particular expertise in flexible packaging and has the ability to produce applications for chocolate products, sugar and confectionary, dairy products, beverages, dried food and snacks, medical and pharmaceutical packaging, toiletries, hygiene and pet food. Ispak also designs and produces tobacco and industrial packaging applications. “Interpack 2017 is really important to Ispak as we expand our global footprint,” commented Eser Erginoğlu, Ispak General Manager. “The packaging market is growing and we are conscious the industry is looking for trusted partners with experience more than ever before. At Ispak, our innovative team is continuously working to develop safe, environmentally-friendly advanced products. We look forward to showcasing our work and working with customers and potential brand owners to give them the quality, customised packaging they expect.”
ISPAK AMBALAJ: Established in 1974, Ispak Ambalaj (Ispak) is a well-established and fastgrowing Turkish packaging company that has tripled its world-class product design and production capacity to offer customised packaging products. Part of Kibar Group of companies, Ispak opened a new €70 million advanced production facility in Izmit, Turkey in 2017 with 40.000 tons/year capacity. Ispak offers integrated packaging production, from raw material sourcing and lacquering/lamination extrusion to printing/cutting and delivery of customised products for flexible, tobacco and industrial packaging applications. Ispak has particular expertise in flexible packaging, with the ability to produce applications for chocolate products, sugar and confectionary, dairy products, beverages, dried food and snacks, medical and pharmaceutical packaging, toiletries and hygiene and pet food. www.ispak.com Interpack location: Hall 10, Booth E05
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AUTOMATION SOME OF THE COMPANIES YOU WILL FIND IN THIS ISSUE
Weighing instruments and Technology
Società Cooperativa Bilanciai Campogalliano 41011 Campogalliano (MO) Italy - Via S. Ferrari, 16 Tel. +39 059 / 89.36.11 - Fax +39 059 / 52.70.79 www.coopbilanciai.it - cb@coopbilanciai.it
Weighing instruments and Technology
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SPECIAL AUTOMATION
PROCESSES AND PACKAGING TECHNOLOGY
LEVEL REGULATION WITHOUT BLEMISH SMART LEVEL SENSORS IN CHOCOLATE PARADISE
C
apacitive sensors are a fine thing in and of themselves: They can detect levels of liquids, powders and granular materials through non-metallic container walls without the sensor coming into contact with the media. However, conventional capacitive sensors also have a number of disadvantages. The sensitivity of the sensor must be adjusted in a time-consuming process so that the signal is triggered not by the container itself, but by the container wall together with the medium. And if you ever try to accurately detect the level of chocolate, ketchup, etc. using a conventional capacitive sensor, you will discover that these media do not drain without leaving residue, and deposits regularly lead to sensing errors, which make error-free measurement impossible. This challenge was faced also by Gysi, the renowned chocolate manufacturer in Switzerland, when seeking to equip the agitators of various tempering machines for heat treatment of chocolate when retrofitting new sensors for level regulation. The previous level detection system based on measuring the pressure difference was getting up in years and repeatedly had to be checked and cleaned at regular intervals, which incurred considerable effort and downtime. Therefore Gysi looked for a new solution. First attempts with a builtin sensor from the machine manufacturer, however, did not look promising because the ap-
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plication could not be left unattended. Then a Balluff sensor with smart level technology was chosen finding an error free solution. Smart level sensors operate at an oscillator frequency significantly higher than conventional capacitive sensors. In addition, the patented electronic processor unit gathers more information than is usually the case with capacitive level measurement. It evaluates not only the capacitance, but also the conductivity value of the medium. Since compact media have high, thin films of the same medium, but only low conductivity values, the new sensors have no trouble distinguishing between thin deposits and the real level. This means that sensing errors with media that do not drain without leaving residue, such as chocolate,
are largely prevented. Gysi now has 6 machines retrofitted with the new sensors and there are already plans to retrofit additional systems. The sensor in the container wall detects the level of the chocolate directly through the end face of the plastic sleeve in the container wall. If the chocolate falls below a certain fill level, the sensor triggers and after 30 seconds liquid chocolate is refilled until the optimum fill level is reached. Unlike conventional capacitive sensors, these fill-level indicators do not have to be readjusted, neither during operation, nor when changing the recipe. Thus the switch point between white and dark chocolate, for example, differs by only three millimeters. www.balluff.com
Quelle: Krones AG
Quelle: Krones AG
CAN YOU SOLVE EVEN COMPLEX PROBLEMS SIMPLY? YOU CAN. With high-quality sensor, identification and network solutions and great dedication we raise your competitive edge. Interpack - Düsseldorf 04.-10. May 2017, Hall 6, Booth A74
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www.balluff.com
14.03.2017 14:27:46
SPECIAL AUTOMATION
PROCESSES AND PACKAGING TECHNOLOGY
INDUSTRIAL AUTOMATION SOLUTIONS
C
amozzi Spa realizes solutions for industrial automation for more than 50 years and has grown throughout the years up to becoming one of the main international companies operating in the sector of pneumatic components for industrial automation. Total quality of products, efficient production processes, flexibility and continuous research in technology are the pillars on which the company is based and which are declined in terms of miniaturization, energy efficiency, plug&play solutions and mechatronic devices that are able to operate in the context of Industry 4.0.
The strategy of Camozzi is based on the development of sector-specific expertise along with a multi-technological approach integrating pneumatics, electrical actuation and proportional technology. Camozzi is a leading multi-technological supplier of industrial automation, starting with the conviction that in automated systems there is no driving technology that is absolutely better than another, but each application has different requirements that can be satisfied thanks to the use of a specific technology which can be pneumatic, proportional or electric. In order to complete its offerring, Camozzi created C_Electrics; a new division dedicated to the development of electric actuation, proposing solutions that include electromechanical cylinders and axes with auxiliary motors, drivers and accessory components, combined in configurable systems in order to guarantee maximum flexibility to the user. As a result of the work of this Division we can name the Series 6E electromechanical cylinders, the Series 5E
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electromechanical axes, the Series MTS brushless motors, the Series MTB stepper motors and respective drivers with the newest DRCS driver, especially studied for stepper motors. Using the microstepping technology (up to 1/128 step) it is possible to considerably reduce the natural resonance of the motor. Moreover, eight input modalities are available that allow to realize a table of 256 commands, for each of which it is possible to set position, speed, acceleration and deceleration. The Series DRCS drivers are equipped with a CANopen serial protocol through which you can run commands for motion control and monitoring of the driver’s state. The operation can be configured wireless or through a USB cable, according to the Bluetooth standard (BL-BLE). Part of the C_Electrics range is also the Series 6E which is a mechanical actuator with rod in compliance with standard ISO15552, among which the new versions with protection class IP65 can be found, suitable to be used also in dusty environments or in presence of strong water jets. The wide range available, their high precision and easy assembly make the Series 6E the ideal solution for the most diverse applications, in which control of position and/or of
dynamic movement is required, like for example Pick & Place, sorting, palletizing, tensioning, pressing and lifting. To make the transition from pneumatic to electromechanic actuation easier, Camozzi has developed QSET, a software that allows to easily configure the motor system and the electomechanic actuator. QSET interfaces with the Camozzi drivers and enables to program these very easily, without necessarily knowing complex parameters and options that would increase set-up times, at the expense of other activities with a high added value. The development phase of the man-machine interface has been the subject of a dedicated research: the aim is to have an intuitive program that is easy to use, in order to considerably reduce the configuration times through simple and quick guided choices. www.camozzi.com
SPECIAL
PROCESSES AND PACKAGING
AUTOMATION
TECHNOLOGY
ACM ENGINEERING: HIGH-QUALITY MOTORS AND GENERATORS
A
CM Engineering is an Italian company based in Bardello (Varese), Lombardy. It is a leading company in the engineering manufacturing of the following products:
Features: In addition to its standard production, ACM Engineering is able to produce customized products for any customer demand, also in limited series.
1) Compact brushless servomotors. 2) Hollow-shaft servomotors. 3) Direct drive servomotors. 4) Torque servomotors. 5) Roller table motors. 6) Generators for wind turbines. 7) Permanent-magnet synchronous motors and generators for naval applications. 8) Motors and generators for automotive applications.
The Company is ISO 9001-2000 and UL certified. ACM products can be used in the following sectors: • Industrial automation. • Machines tools. • Textile and clothing machinery. • Wood working machinery. • Sewing machines. • Packaging machinery. • Glass machinery.
• Printing machinery. • Flexographic printing machinery. • Roller brushless motors for conveyor systems. • Jewellery machinery. • Agricultural and food machinery. • Plastic machinery. • Marble processing machinery. • Serigraph printing machinery. • Sheet metal processing machinery. • Wind turbine plants. • Automotive applications. • Naval applications. Visit: www.acmengineering.it
CERTIFICATIONS
DIRECT DRIVE SERVOMOTORS
BRUSHLESS SERVOMOTORS
HOLLOW-SHAFT SERVOMOTORS
COMPACT BRUSHLESS SERVOMOTORS
TORQUE SERVOMOTOR
ACM ENGINEERING Srl 21020 BARDELLO (VA) - Via Don A. Camera, 25 - ITALY - Phone +39.0332.731088/731064 - Fax +39.0332.730380 Website: http://www.acmengineering.it - Email: info@acmengineering.it ACM ENG FP 2-17.indd 3
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SPECIAL AUTOMATION
PROCESSES AND PACKAGING TECHNOLOGY
VISCOFLUX MOBILE ‒ THE SELF-SUFFICIENT SYSTEM FOR TRANSPORTING HIGHLY VISCOUS MEDIA
T
he VISCOFLUX mobile drum emptying system is used to transport highly viscous, paste-like media. Media can be conveyed in a particularly gentle, easy and inexpensive way. Unlike the stationary VISCOFLUX, the mobile system can be transported to the drum without using a crane or forklift. VISCOFLUX mobile is a stand-alone system with a mobile process device and a unit composed of motor, pump and follower plate, which is individually designed for each application. Its compact design makes the system so small it can even be transported in a lift. After the transport process is
complete the system is quick to dismantle and easy to clean. Emptying drums up to less than 1% VISCOFLUX mobile transports nonflowing substances. A vacuum, which results from transport with the eccentric worm-drive pump, is utilised. The follower plate thereby draws downward on its own. This guarantees especially gentle transport of the medium. At the same time, the follower plate hermetically seals the pumped material and even ensures process reliability should
VISCOFLUX MOBILE MOBILES SYSTEM ZUR FÖRDERUNG HOCHVISKOSER MEDIEN
D
as Fassentleerungssystem VISCOFLUX mobile wird zum Fördern hochviskoser, pastenartiger Medien eingesetzt. Die Medien lassen sich besonders schonend, einfach und kostengünstig fördern. Im Gegensatz zum stationär eingesetzten VISCOFLUX lässt sich das fahrbare System ohne Kran oder Gabelstapler zum Fass transportieren. Das VISCOFLUX mobile ist ein eigenständiges System mit einem fahrbaren Prozessgerät sowie einer Einheit aus Motor, Pumpe und Nachfolgeplatte, die auf die jeweilige Anwendung individuell ausgelegt wird. Durch die
kompakte Bauweise benötigt dieses System so wenig Platz, dass es sich sogar im Fahrstuhl transportieren lässt. Nach dem Fördervorgang kann das System schnell demontiert und gereinigt werden. Fassentleerung bis unter 1 % VISCOFLUX mobile fördert Substanzen ohne eigenes Fließverhalten. Dabei wird der Unterdruck genutzt, der bei der Förderung mit der Exzenterschneckenpumpe entsteht. Die Nachfolgeplatte wird dadurch selbstständig nach unten gezogen. Dies gewährleistet eine besonders schonende Förderung des Mediums.
Gleichzeitig schließt die Nachfolgeplatte das Fördergut hermetisch ab und sorgt selbst dann noch für Prozesssicherheit, wenn der Fördervorgang zwischenzeitlich unterbrochen wird. Die flexible Prozessdichtung passt sich auch an Sicken und leichte Dellen an, sodass sichergestellt ist, dass nahezu nichts an der Fasswand zurückbleibt - so profitieren Anwender von einer fast vollständigen Fassentleerung bis unter 1 % Restmenge (bei Aseptic Bags bis unter 2 %). Damit entfällt auch die sonst notwendige und kostspielige Nachreinigung der Fässer von Hand. In der standardmäßigen Industrie-
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More than just pumps
Visit u s at the in Düsseld orf I 04/05 nterpack – 10/ Hall 1 3, Sta 05/2017 nd 13 A58
We get the most out of it for you. As a pump specialist we offer a wide range of pump solutions for diverse applications in the food sector. From the classic FLUX FOOD drum pumps and specialised drum emptying systems & accessories to customised solutions. This way various foods, even highly viscous media such as nougat or caramel cream, can be transferred out of drums in a safe, gentle and hygienic manner.
02–
Talweg 12 · D-75433 Maulbronn · Tel. +49 (0)7043 101-0 info@flux-pumpen.de · www.flux-pumps.com
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SPECIAL AUTOMATION
the transport process be interrupted. The flexible process seal adapts to beading and slight dents, ensuring that almost no material remains on the drum walls - users profit from drums being virtually completely emptied up to less than 1 % residue (up to less than 2 % in the case of aseptic bags). This also makes the expensive subsequent manual cleaning of the drums, which is otherwise required, unnecessary. This drum emptying system is avail-
PROCESSES AND PACKAGING TECHNOLOGY
able in the standard industrial version for two drum diameters (560 and 571 mm). Ideal for conical drums The Pharma Food Cosmetic version of the mobile drum emptying system is ideal for transporting highly viscous media, such as tomato paste for soups, fruit purees, caramel cream or Vaseline. The pumping unit with motor, pump and follower plate is quick to dismantle and easy to clean. The version with double process seal is also suitable for conical drums, including those with aseptic bags. The Pharma Food Cosmetic version is available for drum diameters of 560 mm and 571 mm and for conical drums with diameters of 550 mm at the top and 515 mm at the bottom. Special drum models VISCOFLUX mobile is also available
mit Motor, Pumpe und Nachfolgeplatte ist schnell zu demontieren und leicht zu reinigen. In der Variante mit doppelter Prozessdichtung eignet es sich auch für konische Fässer sogar mit Aseptic Bags. Angeboten wird die Ausführung Pharma Food Cosmetic für Fässer mit einem Durchmesser von 560 und 571 mm sowie für konische Fässer mit einem Durchmesser von 550 mm oben und 515 mm unten. ausführung wird dieses Fassentleerungssystem serienmäßig für zwei Fassdurchmesser (560 und 571 mm) angeboten. Optimal auch für konische Fässer In der Ausführung Pharma Food Cosmetic eignet sich das mobile Fassentleerungs-system zur Förderung hochviskoser Medien wie zum Beispiel Tomatenmark für Suppen, Fruchtmus genauso wie für Karamellcreme oder Vaseline. Die Pumpeneinheit
Ausführungen für Spezialfässer VISCOFLUX mobile ist auch in verschiedenen Ausführungen für Spezialfässer erhältlich, wie zum Beispiel für Karton- und Seecontainer-Fässer. Im Gegensatz zu ISO-Deckelfässern verfügen spezielle SeecontainerFässer über einen, sich nach oben hin verjüngenden Fassrand und damit über einen kleineren ÖffnungsDurchmesser. Durch eine verkleinerte Nachfolgeplatte mit partieller Verstärkung der Prozessdichtung
in various models for special drums, such as for cardboard drums and sea container drums. Unlike ISO drums with lids, special sea container drums have an upwardly tapering drum edge and therefore a small opening diameter. With a smaller follower plate with partial process seal reinforcement the VISCOFLUX mobile also achieves the same outstanding results as the ISO drums with lids. Gentle transport of materials, such as caramel cream, with residual quantities of less than 1 % or 2 % in the case of aseptic bags is thereby also ensured for cardboard drums. Optional control unit VISCOFLUX mobile provides a multitude of control options for emptying the drum. An optional control unit permits integration into a diverse range of filling processes. For example, an end position cut-off can be integrated into the VISCOFLUX mobile
erzielt das VISCOFLUX mobile auch hier die gleichen hervorragenden Ergebnisse wie bei einem ISO-Deckelfass. Eine schonende Förderung von z.B. Karamellcreme mit Restmengen von unter 1 % bzw. 2 % bei Aseptic Bags ist damit auch bei Karton-Fässern gewährleistet. Optionale Steuereinheit VISCOFLUX mobile bietet vielfältige Steuerungsmöglichkeiten bei der Fassent-leerung. Eine optionale Steuereinheit ermöglicht die Einbindung in unterschiedlichste Abfüllprozesse. So lässt sich in das Prozessgerät des VISCOFLUX mobile zum Beispiel eine Endlagenabschaltung integrieren. Wird ein vordefiniertes Medienniveau im Fass erreicht, wird der Pumpvorgang automatisch gestoppt. Für den Einsatz im Batchbetrieb können auch externe Signale wie von einer Waage oder einer Füllstandsmessung verarbeitet werden. So lässt sich z. B. bei Erreichen eines
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process device. When a predefined media level has been reached in the drum the pumping operation automatically stops. External signals from a balance or a fill level measurement sensor can also be processed for use in batch processing. In this way, for example, the pump drive can be switched off and at the same time a solenoid valve closed, for instance when a certain filling weight has been reached. The control unit with integrated FLUXTRONIC® provides even more possibilities for batch processing. Here, the FLUXTRONIC® processes the incoming impulse signals from, for example, a flow meter or a speed sensor on the pump, and thus controls the switch-off of pump and solenoid valve on reaching the required filling quantity. The filling of this present quantity can also be triggered via an external start/stop switch.
PROCESSES AND PACKAGING TECHNOLOGY
Customer-specific solutions FLUX offers a lot more than just pumps. In addition to technologically advanced solutions, FLUX customers also get all the components they need to implement them, even for complicated tasks. The specialists at FLUX develop customised solutions together with the customer. These can extend from small-scale product configurations through to complex systems. Some application solutions require additional constructional measures - these can also be
realised by FLUX. Practitioners from the food sector also profit from this - as well as from the many years of know-how that FLUX engineers have in pump technology. A VISCOFLUX mobile user video can be viewed at www.flux-pumps.com. It shows the essential advantages of the drum emptying system, including footage of the Pharma Food Cosmetic version being utilised to transport tomato paste from a conical drum with an aseptic bag.
bestimmten Abfüllgewichts zeitgleich der Pumpenantrieb abschalten und ein Magnetventil schließen. Noch mehr Möglichkeiten für den Batchbetrieb bietet die Steuereinheit mit integrierter FLUXTRONIC®. Die FLUXTRONIC® verarbeitet dabei die eingehenden Impulssignale von einem Durchflussmesser oder einem Drehzahlgeber an der Pumpe und steuert so das Abschalten von Pumpenantrieb und Magnetventil bei Erreichen der gewünschten Abfüllmenge. Das Abfüllen der voreingestellten Menge lässt sich auch über einen externen Start-/ Stopp-Schalter auslösen. Kundenspezifische Lösungen FLUX bietet mehr als nur Pumpen. Neben technisch ausgereiften Lösungen erhalten Kunden bei FLUX auch bei komplizierten Aufgaben alle Komponenten, die für ihre Anwendung notwendig sind. So entwickeln die FLUX Spezialisten gemeinsam
mit den Kunden maßgeschneiderte Lösungen. Diese können, je nach Bedarf, von kleinen Produktkonfigurationen bis hin zu komplexen Systemlösungen reichen. Die Lösungen mancher Aufgabenstellungen erfordern zusätzliche konstruktive Maßnahmen - selbst diese lassen sich im Hause FLUX realisieren. Auch Praktiker aus der Lebensmittelbranche profitieren davon - und
darüber hinaus vom lang- jährigen Know-how der FLUX-Ingenieure in der Pumpentechnologie. Auf www.flux-pumps.com finden Sie einen VISCOFLUX mobile-Anwenderfilm. Hier werden die wesentlichen Vorteile des Fassentleerungssystems gezeigt, u. a. sehen Sie auch den Einsatz der Pharma Food Cosmetic-Ausführung bei der Förderung von Tomatenmark aus einem konischen Fass mit Aseptic Bag.
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PROCESSES AND PACKAGING TECHNOLOGY
ROBOTIZED REPACKAGING: EXCELLENCE IN AUTOMATION IMPLEMENTED WITH COMAU ROBOTS
T
he statistics provided by the IFR, International Federation of Robotics, are clear; logistics is one of the areas that will invest most heavily in robotics and automation in the upcoming years. This sector, in fact, is focusing its resources on achieving a number of objectives, including operational flexibility, efficiency, “visibility” and control of the work phases and emergence of hidden costs, for which robotics plays a crucial role. According to what has emerged from the studies, future investments will regard typical logistics applications such as palletizing – which is significant in order to speed up production, make end-of-line activities more productive and relieve operators from demanding tasks – as well as several innovative applications for packaging and handling. One of the results of the investments is the repackaging (or co-packing) line launched by Number1, one of
the leading international companies in logistics, whose expertise is focused on the grocery sector. With the help of five Comau robots that were integrated by Siscodata, the line performs the repackaging of products that are placed on conveyor belts by the operators. The process starts with the building of a display unit to contain the products, followed by a pick & place task to pack the prod-
ucts and a palletizing phase before they leave the line. HOW DOES IT WORK? The plant is divided into 3 macro areas: the display building area, the pick & place/filling area and the stacking area. The display building area The display building system is able to build two types of display units: box pallets and tray displays. For both types, a Comau NJ40 robot shapes the display by automatically taking its parts from a silo. The robot closes the bottom using a hot melt method, by breaking and bending the middle part and gluing the display onto wooden pallets, or, if necessary, it inserts a sheet of cardboard inside the display and completes it. During the building of the tray, the side flaps are left open in order to allow the insertion of products during the pick & place phase. At this point, the displays are ready to be filled at the adjacent pick & place
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SPECIAL AUTOMATION
PROCESSES AND PACKAGING TECHNOLOGY
area, since the display building system is connected to the filling plant. Pick & Place/Filling area The pick & place area automatically places the products in the displays with the support of four Comau NS12 robots. The system is able to handle very different products, such as boxes of cookies, flow packs, multipacks of glass jars and more, and can fill box pallets from 1/4 pallet (600x400mm) and tray displays from 1/4 pallet (600x400mm). As mentioned, the box pallets and trays have already been built when they reach this area and are ready to be filled. Therefore, the products are automatically picked and placed inside the pallet and/or tray by the twin robots. A buffer station was created to automatically insert cardboard reinforcement sheets (alveolar separators) between one layer and the other, if required by the product involved in the pick & place task. Finally, the empty box pallets and trays from the display building area are automatically positioned in the filling area and, after the pick & place task and the hot melt closing, they are automatically gathered and then stacked by the two robot arms that work in coordination. Stacking area The final stage involves the stacking of the packages that have just been filled. In the case of box pallets, they are accompanied by mini pallets or by a cardboard frame with which they are equipped when they are built; consequently, they do not need further processing inside the stacking area. In terms of the tray displays, they are gathered at the end of the pick & place area after the filling. The system then closes the top of the tray by gluing the side flaps, and the trays are subsequently stacked and placed
on a wooden mini pallet that comes from the display building area.
controller, TP5 Teach Pendant, touchscreen and TFT color LCD display.
ADVANTAGES This line is able to build 40 displays per hour, a level of productivity and efficiency formerly unattainable with hand-wrapping or with other methods of automated packaging. The system also makes it possible to reallocate operators to other functions that are less heavy and less potentially dangerous for their health. In the case of the Number1 line, the operators were assigned a new role of loading the products on the conveyor belts that take them to the pick & place area, monitoring the progression of the line, and taking prompt action in case of problems. It should also be underlined that none of the operators lost their job after the activation of the line, precisely because the investment in automation required people to “take care” of the installed line.
The C5G control also features a USB port that allows the upload of new programs or the download of production logs. It can also be connected to the most common fieldbuses and exchange data via the resident Ethernet port with PC networks featured in the plant. It is therefore possible, for example, to send the production log data file of the packing list or the stock load.
THE ROBOTS INVOLVED The robots used by Siscodata are built by Comau and are supplied with the following features: IP67 wrist protection, a fifth-generation C5G
THE PROTAGONISTS Siscodata: one of Comau’s preferred system integrators. www.siscodata.com Number1 is a leading provider of integrated logistics services in the grocery industry at an international level. www.number1.it Comau is the worldwide leader in manufacturing flexible, automatic systems and integrating products, processes and services that increase efficiency while lowering overall costs. www.comau.com
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SPECIAL AUTOMATION
PROCESSES AND PACKAGING TECHNOLOGY
ALLEGRI, FLEXIBLE HOSES FOR THE FOOD INDUSTRY
P
HARMALINE N Hose W/PHARMALINE N is an unique line of products, PTFE hoses smoothbore inside and convoluted outside, and now included a 316 SS helical reinforcing wire wound into convoluted on the outside to improve strength and flexibility. Covered with a braid AISI 316 SS and a “Platinum-Cured” white silicone rubber cover marked in accordance with EN16643. The Pharmaline N hose has been designed for to obviate the lack of flexibility and easy of clean internally and externally of the hose.
PHARMALINE X Hose W/PHARMALINE X is a very flexible smoothbore inside PTFE hose convoluted outside included a 316 SS helical reinforcing wire with a clear silicone rubber cover “Platinum Cured” marked in accordance with EN16643.
It is designed to replace conventional all-silicone rubber hoses in application where the inner silicone rubber linear may be subject to chemical reaction with fluids passing through, which may either contaminate the fluid, or degrade the rubber liner. APPLICATIONS Thanks to its high purity the Pharmaline X is designed for uses not burdensome and high hygiene where the operating pressure is not high; It is particularly suitable in pharmaceutical, biotech, chemical and food due to its high degree of cleaning inside and outside. It ‘also used in industrial general applications, especially forthe passage of hot liquids and gases. www.allegricesare.com
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AdverTime-MI
March 2017 Edition
• Unique Patented Design • Non-Absorbent Liner • High Hygienic • Maximum Flexibility • “Platinum Cured” Silicone Cover • Chemical and High Temperature Resistant • FDA Approved • Manufactured Under EN 16643.
Allegri Cesare S.p.A. Via Venezia, 6 • 20099 Sesto S. Giovanni (MI) - Italy Tel. +39 02.24.40.203/8 • Fax +39 02.24.05.781 info.comm@allegricesare.com www.allegricesare.com
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SPECIAL AUTOMATION
PROCESSES AND PACKAGING TECHNOLOGY
MORSETTITALIA SCRIPT@MI
NEW MARKING SYSTEM FOR ELECTRICAL PANELS
M
orsettitalia introduces today the new product line for Industrial Marking and the innovative Script@MI printer based on the thermal transfer printing technology and realized to optimize the marking efficiency in all its aspects. The marking of an electrical panel, both internally and externally, has always represented quite a various problematic, for both diversity of the components and complexity of the proposed solutions. Starting from the traditional plotters, passing through the bulky and expensive inkjet printers, up to the recent “direct thermal transfer printers” the existing systems are many and very different one from the other. Also MI, as a manufacturer of electrical terminal blocks has always dealt with the marking concerning the connections itself, presenting itself to the customers with its dedicated solution. However, in this era of globalization, where the needs gradually become more pressing, the flexibility required to the systems pushed to the extreme for both linguistic and technical reasons and the simplicity a creed irrefutable, it seemed urgent to propose an innovative solution able to integrate the most important plus required by the actual market. This was the genesis of the “Script@MI” system, a mix of simplicity, speed and inexpensiveness truly amazing, patented by MI in some parts. In this system, MI has enclosed the strategic “plus” such as: - Absolute inexpensiveness - Integrated automatic loader for the cards - No printing scraps - 300 dpi four-colors printing - Card printing without support - “User friendly” plug & play software with UNICODE support - “Welcome page” always active for info and news.
Script@MI is now available for sale. Equipped with an automatic loader it can also print on single tags or stems, minimizing scraps, waste and misprints without using plates and accessories. Script@MI is an “intelligent” multi-purpose solution which automatically manages the Software settings for printing on different types of tags. Its modern and compact design (only 39 x 20 x 25 cm) is designed to ensure an attractive appearance and minimize the overall dimensions. For speed (1 module in 15 seconds), for electric consumption, (less than 30W), for tape consumption (about 2.000 modules with a black ribbon) for printing versatility and simplicity of use, Script@MI is the ideal choice for optimizing continuous printing processes and not, for labeling systems and switchboards of big and small dimensions. It is the only thermal transfer printer in Industrial Marking that uses four-color ribbons, capable to produce high quality color prints. Script@MI is distributed with the homonymous “plug & play” software that can be easily installed without any configuration, a versatile tool with an intuitive interface, allowing to quick realize the labeling of the electrical panel. The program is user friendly and enables you to import files from other software, import images, information from Cad Electric, it allows to insert sequences of characters and symbols adaptable to specific user needs and, thanks to the Unicode support, allows to
generate texts in the various languages that do not use the European alphabet, such as Chinese and Cyrillic. The Script@ MI Software, thanks to the intuitive interface and the graphics elements allows you to see in preview the result and does not require specific computer skills. A Welcome Page, an integral part of the Script@ MI Software, allows the user connected to the Internet, to receive any Software updates, news on products and free remote assistance, simply activating the registration part available on the same Welcome Page. The range of printable products with the system Script@MI includes tags of various lengths for cables identification, tags for terminal blocks usable, with adapters, also on the common types of terminals (Cabur, Phoenix, Weidmuller, Klemsan, Wieland, ABB, etc.), universal tags for tag holders and rails, tags for Siemens and Telemecanique contactors, adhesive labels for equipment, modular tags for distribution boards and switchboards, adhesive tags for distribution boards. Last but not least, thanks to the connectivity of this new marking system, MI guarantees to all customers a prompt and effective after-sales Customer Service. In conclusion: Script@MI MAKES WRITING EASY!
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SPECIAL AUTOMATION
PROCESSES AND PACKAGING TECHNOLOGY
INTERPACK – DUSSELDORF BOOTH B36
C
OOP. BILANCIAI will be at INTERPACK – DUSSELDORF - 04-10 MAGGIO 2017 BOOTH B36 to present a wide range of weighing solutions and weighing control systems The spotlight INTERPACK will definitely be on SELECTA the innovative and complete range of the checkweigher line by Coop Bilanciai, available in different versions and capacities from 500g up to 60 kg. Entirely designed and built by Bilanciai Group, Selecta 1200 and Selecta 3000 respond to proper pre-packaging quantity control requirements with precision and reliability. These demands are essential when supplying large distributions as well as traditional businesses. SELECTA: LEGAL RESPECT, NO OVERWEIGHT! All the advantages of Selecta Compliance with the parameters established by law Selecta models enable you to check
pre-packaged product batches in compliance with EU directive 76/211/EEC and national implementations, automatically weighing all products and discarding those that do not fall within the limits established by law or the client, and reporting any anomalies detected. It also guarantees issue of valid reports required for legal purposes, and all statistical information on the entire production batch. Conformity of the batch and identification of shortages Thanks to acquired know-how and knowledge of production processes, Bilanciai Group, with its checkweigher Selecta, is able to guarantee batch compliance and, with regard to individual packages, identify shortages. Selecta offers the ideal quality control solutions to identify defective products and shortages. The option to measure all aspects of the production process and control the entire production batch enables you to adopt all measures required to obtain maximum quality.
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Search for contaminations Selecta models are also available equipped with inspection and vision that certifies efficiency to search for metal and polluting contaminations (Metaldetector, Z-Ray etc.) Sensitive containment of maintenance costs The mechanical structure with rounded lines and conveyor belts that can be easily removed simplify cleaning and thus reduces maintenance costs. Guaranteed rapid return on investment Optimisation of the production processes, elimination of product waste, speeding up of controls required to comply with regulations in force, enable fast payback of the initial investment made. www.coopbilanciai.it
Weighing instruments and Technology
Società Cooperativa Bilanciai Campogalliano 41011 Campogalliano (MO) Italy - Via S. Ferrari, 16 Tel. +39 059 / 89.36.11 - Fax +39 059 / 52.70.79 www.coopbilanciai.it - cb@coopbilanciai.it
22/03/17 17:16
The new SELECTA SERIES of weighing systems, entirely designed and manufactured by BILANCIAI GROUP, provides a precise and reliable response to the quality control needed to check the quantities contained in pre-packed products, look for defective items and identify shortages. SELECTA SERIES are the perfect checkweighers for a complete check of the product: for weigh check and detection of metallic contaminants.
Selecta, less waste more profit INTERPACK - DUSSELDORF
04-10 MAGGIO 2017 BOOTH B36
www.coopbilanciai.it
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SPECIAL AUTOMATION
PROCESSES AND PACKAGING TECHNOLOGY
ROCKWELL AUTOMATION TO SHOW VISITORS THE TECHNOLOGIES THAT WILL DRIVE THE SMART, CONNECTED FACTORIES OF THE FUTURE Smart solutions in action to be seen on the Rockwell Automation and machine builder’s stands - Best Future Machine Award on May 4th
A
t interpack 2017 visitors to the Rockwell Automation stand will see how The Connected Enterprise brings Smart Factories to life, to create a world of greater choice and unique consumer experience driven by packaging mass customization and product diversity. As customer demands vary, batch sizes get smaller, lead times get tighter and new packaging concepts are in-
troduced, the next generation of smart products and solutions are already out there to help address these current and future needs… and visitors to the Rockwell Automation stand will see how they can create smart machines NOW for the smart connected factories of the future. Rockwell Automation believes that
ROCKWELL AUTOMATION PRÄSENTIERT TECHNOLOGIEN FÜR INTELLIGENTE UND VERNETZTE FERTIGUNGSANLAGEN DER ZUKUNFT
Rockwell Automation und Maschinenhersteller zeigen intelligente Lösungen im Einsatz; Verleihung des „Best Future Machine Award“ am 4. Mai
I
ndustrie 4.0 live am Messestand von Rockwell Automation erleben, heißt es für die Besucher der interpack 2017 in Düsseldorf. Das Unternehmen zeigt, wie sich mit seinem Connected-Enterprise-Ansatz intelligente Fertigung (Smart Manufacturing) bereits heute umsetzen lässt, um kundenindividuell gefertigte Verpackungen und Produktvielfalt für größere Auswahl und einzigartige
Kundenerfahrung zu ermöglichen. Aufgrund der sich stetig wechselnden Marktbedingungen schrumpfen nicht nur die Stückzahlen und Durchlaufzeiten, es werden auch neue Verpackungskonzepte erforderlich. Die nächste Generation intelligenter Produkte und Lösungen, nicht nur den aktuellen sondern auch den zukünftigen Anforderungen zu begegnen, ist bereits verfügbar. Am Stand
von Rockwell Automation kann sich das Fachpublikum auf der interpack informieren, wie sich bereits heute smarte Maschinen für die intelligente und vernetzte Fertigung der Zukunft realisieren lassen. Rockwell Automation geht davon aus, dass in den kommenden zehn Jahren Flexibilität und Agilität für die größten Kostenvorteile und operativen Nutzen in der Verpackungsindustrie sorgen werden. Mit
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flexibility and agility driven by innovation, the Integrated Architecture and The Connected Enterprise will be the primary drivers that deliver the most cost and operational benefits for the packaging industry over the next decade. On the Rockwell Automation stand
seinen innovativen Lösungen, dem Integrated-Architecture- und Connected-Enterprise-Ansatz treibt Rockwell Automation diese Faktoren maßgeblich voran. In Halle 6, Stand A61, stellt Rockwell Automation den Messebesuchern sei-
PROCESSES AND PACKAGING TECHNOLOGY
(6/A61) visitors will witness iTRAK and MagneMotion systems in action. Both technologies offer independent movers and incredible multiple-motion-profile flexibility to deliver intelligent conveyor systems that can be modified in seconds. Forming part of the company’s wider Integrated
ne iTRAK- und MagneMotion-Systeme vor. Beide Technologien verfügen über unabhängige Mover und beispiellos flexible Bewegungsprofile für den Einsatz in intelligenten Fördersystemen, die sich binnen Sekunden modifizieren lassen. Als Bestandteil
Architecture portfolio, multiple complementary packaging automation technologies will be on display too – including class-leading serialisation solutions – supported by platform and industry specialists, who will explain the immediate tangible benefits of the single platform, single-network Integrated Architecture approach. They will also highlight how these products fit within a larger Connected Enterprise and how customer support and complementary software solutions result in final applications that deliver greater IT/OT security, higher levels of safety and unambiguous upgrade paths. Attendees will also be invited to visit various machine builder’s stands at the show to see for themselves how OEMs and their end users have leveraged Rockwell Automation technology to create smart machines and smart factories – revolutionising their customer offerings. At interpack
seines umfangreichen „Integrated Architecture“-Lösungsportfolios zeigt Rockwell Automation außerdem verschiedene Technologien für die Verpackungsautomatisierung, wie z. B. branchenführende Serialisierungslösungen. Branchenspezialisten erläutern die unmittelbaren Vorteile des auf einer einzelnen Plattform und einem Netzwerk basierenden Integrated-Architecture-Ansatzes. Sie informieren auch darüber, wie sich die Produkte in das Connected Enterprise integrieren lassen. Darüber hinaus zeigen sie auf, wie Kundendienst sowie komplementäre Softwarelösungen schließlich für höhere IT-/ OT-Sicherheitsstandards, verbesserten Arbeitsschutz sowie eindeutige Upgrade-Möglichkeiten sorgen. Die Messe bietet den Besuchern auch die Möglichkeit, sich an den Ständen verschiedener Maschinenhersteller ein Bild davon zu machen, wie Maschinen- und Anlagenbauer (OEMs) sowie ihre Endkunden mithilfe der
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2017 – a huge array of unique applications equipped with Rockwell Automation solutions will be on show on these OEM stands. Best Future Machine Award In addition to its own innovative product range and customer applications, Rockwell Automation is using interpack to recognise and reward innovation through its ‘Best Future Machine Award’, which has been designed to recognise innovative deployment of contemporary technology. The shortlist below was chosen by a prestigious judging panel, comprising representatives from four leading international manufacturers: Johnson & Johnson, Proctor & Gamble, Kimberly Clark and Nestlé; and two major European trade associations: UCIMA and GEPPIA. Category ‘Smart Machine’: • CAMA Group (Italy)
Technologien von Rockwell Automation intelligente Maschinen und Fertigungsanlagen entwickelt haben, die ihr Kundenangebot revolutionieren. Auf der interpack 2017 ist an den OEM-Ständen eine große Auswahl an einzigartigen Anwendungen mit Lösungen von Rockwell Automation zu sehen. Best Future Machine Award Neben der Vorstellung innovativer Produkte und Anwendungen nutzt Rockwell Automation die interpack auch dafür, Neuentwicklungen mit dem „Best Future Machine Award“ auszuzeichnen. Mit diesem Preis würdigt das Unternehmen innovative Entwicklungen basierend auf modernsten Technologien. Die untenstehende engere Auswahl der Nominierten wurde von einer namhaften Jury, bestehend aus Vertretern von vier führenden internationalen Herstellern - Johnson & John-
TECHNOLOGY
• Goglio Group (Italy) •Hipermak Gıda Ambalaj Makine Sanayi ve Tic. LTD. ŞTI. (Turkey) • ILAPAK INTERNATIONAL SA (Switzerland) • Samwoo Automation (Korea) • Schmucker Srl (Italy) • Tanis Food Tec B.V. (The Netherlands). Category ‘Modular Machine: • CAMA Group (Italy) • Dara Pharmaceutical Packaging (Spain) • DS SMITH PACKAGING SYSTEMS (France) • Gebo Cermex (France) • PFM S.P.A. Packaging Machinery (Italy) • Rohrer AG (Switzerland) • Rychiger AG (Switzerland).
• Radpak Fabryka Maszyn Pakujących Sp. z o.o. (Poland) • SLEEVER MACHINES GROUP (France). Category ‘Easy to use’: •CAMA Group (Italy) •Pack Line Ltd (Israel) •SENZANI BREVETTI SPA (Italy) •UNIVERSAL PACK SRL (Italy). Category ‘Traceability’: • Beijing University of Aeronautics and Astronautics, College of Automation Science and Electrical Engineering (China) • CAMA Group (Italy) • SN Maschinenbau GmbH (Germany). www.rockwellautomation.com
Category ‘Sustanability’: • CAMA Group (Italy) • CMC SRL (Italy)
son, Proctor & Gamble, Kimberly Clark und Nestlé - sowie den zwei großen europäischen Handelsorganisationen UCIMA und GEPPIA getroffen. Kategorie „Intelligente Maschinen“ • CAMA Group (Italien) • Goglio Group (Italien) • Hipermak Gıda Ambalaj Makine Sanayi ve Tic. LTD. ŞTI. (Türkei) • ILAPAK INTERNATIONAL SA (Schweiz) • Samwoo Automation (Korea) • Schmucker Srl (Italien) • Tanis Food Tec B.V. (Niederlande) Kategorie „Modulare Maschinen“ • CAMA Group (Italien) • Dara Pharmaceutical Packaging (Spanien) • DS SMITH PACKAGING SYSTEMS (Frankreich) • Gebo Cermex (Frankreich) • PFM S.P.A. Packaging Machinery (Italien)
• Rohrer AG (Schweiz) • Rychiger AG (Schweiz) Kategorie „Nachhaltigkeit“ • CAMA Group (Italien) • CMC SRL (Italien) • Radpak Fabryka Maszyn Pakujących Sp. z o.o. (Polen) • SLEEVER MACHINES GROUP (Frankreich) Kategorie „Benutzerfreundlichkeit“ • CAMA Group (Italien) • Pack Line Ltd (Israel) • SENZANI BREVETTI SPA (Italien) • UNIVERSAL PACK SRL (Italien) Kategorie „Nachverfolgbarkeit“ • Beijing University of Aeronautics and Astronautics, College of Automation Science and Electrical Engineering (China) • CAMA Group (Italien) • SN Maschinenbau GmbH (Deutschland). www.rockwellautomation.com
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Introduction UK food manufacturing faces the perfect storm driven by flat lining productivity, question marks over labour availability and the introduction of the national living wage. As a result, the industry is set for a robot revolution. Purpose OAL are reimagining the food manufacturing line by placing robots at the heart of food processing. APRIL offers the opportunity to automate both the handling of raw materials and processing together. Simon Lushey, Specialist Food Technical Manager at Marks & Spencer explains more:
Lights Out Manufacturing At the start of the robotic batch manufacturing process, a works order will be fully digitised from its source which could be a digital works order from an ERP system (Enterprise Resource Planning) or a paper works order. The digitally formatted works order will then trigger a series of technological scheduling and manufacturing actions. This approach has the benefit of being able to check and optimise the processes required for every unique "production occasion" and ultimately has the potential for products being “lights out” manufactured.
Such advanced processes will form part of the “Farm to Fork” supply chain as products physically and digitally cross industry sectors. In short; utilising “We are excited by the thinking involved principles from Industry 4.0, the order will first be simulated, running a vast number in the APRIL robotic chef approach. of production scenarios before settling on Modular robotics cells may transform food manufacturing kitchens, by breaking the best option for that specific point in time; ultimately optimising and enabling up processes in a different way, “right-first-time” manufacturing. providing a step change in performance. The trigger for their introduction will be the ability to improve taste, consistency, Product Consistency quality and value of consumer products.” Traditional soup, sauce and other liquidbased product manufacturing typically use large fixed cooking kettles (500 to 3000kg) OAL have modelled a number of requiring pumped and manual handling applications based on 24 years of transfer systems for moving ingredients processing and controls experience, and finished product from process to process. Consequently, this leads to including very close work with major prolonged manufacturing times, variable chilled and ambient soup and sauce product quality, much waste and high businesses. These specific applications will be developed via research work with energy usage. specialists in robotics, engineering and The APRIL system will incorporate a semifood processing systems at the National autonomous system that combines state Centre for Food Manufacturing. of the art cooking and materials handling Expected Results Based upon preliminary modelling, the expected development path of APRIL systems will offer:
*Based on the analysis work of an existing plant. Percentage will differ dependant on manufacturing process & end product.
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technologies with automated robotic ingredient loading, currently using vessels between 50kg and 750kg. The integrated system has been developed to produce higher quality food with unprecedented flexibility, and offer increased process consistently at a faster rate. This will greatly reduce ingredient wastage and energy costs while taking up to 80% less factory space*. The system will be further developed and tested in the dedicated "Robotics & Automation" food processing hall at the University of Lincoln’s National Centre for Food Manufacturing, Holbeach, Lincolnshire.
Extended Shelf Life Using APRIL to process food has the potential to be more hygienic than "traditional" methods enhancing food quality and freshness. The lack of human interaction with products and APRIL’s consistent, predictable and accurate execution of tasks will help reduce "contamination incidents", and related product recalls (e.g. due to undeclared allergens or accidental addition of foreign bodies to the product because of operator error). As APRIL can work autonomously, manufacturers can place the system in a sterilised area and / or an optimised atmosphere selected to extend the shelf life of products and reduce food waste. Method The University of Lincoln are supporting OAL’s robotics and automation developments following successful collaboration on previous Innovate UK calls.
How To Explain APRIL Imagine you’re at home with two saucepans and a frying pan. You can freely move, add ingredients and process to your desired recipe. This, in essence, is the flexibility APRIL gives food manufacturers to on an industrial scale; move a cooking vessel from one processing / ingredient station (heat, mix, etc.) to another.
Get Involved OAL are looking for collaborative opportunities with forward thinking food manufacturers. If you are interested, visit our stand at Interpack, Hall5 B28, or contact Jake Norman, Business Innovation and Marketing Manager via: Email: jake.norman@oalgroup.com Phone: +44 1733 394 700
07/04/17 11:01
SPECIAL
PROCESSES AND PACKAGING
AUTOMATION
TECHNOLOGY
STEEL, SMART MANUFACTURING AND INDUSTRY 4.0: MINI MOTOR LOOKS AHEAD
E
very Mini Motor motor is one of a kind, also when it is standard. Gearmotors and electronics are integrated since the design stage and production is entirely in house, featuring top-quality materials and zero-kilometer components. Excellent products can be achieved only through excellent process: this is our philosophy”. This is how Andrea Franceschini, the General Manager of Mini Motor, summarized the company’s spirit; this company has been producing electric motors and gear motors of the highest quality for more than 40 years, suitable also for extreme conditions and for particularly critical applications. Those days, Mini Motor has been committed to: materials and size, smart manufacturing, and Industry 4.0. The gear motors of Series IP69K combine small size, typical of all Mini Motor range, with the superior featured of stainless steel. Their compliance with IP69K protection level makes them ideal for harsh environments or in any case areas that require high hygiene standard, such as chemicalpharmaceutical and food sectors.
cesses has enabled Mini Motor to concretize the fundamental concepts of smart manufacturing: operating and integrating resources in a smarter way - human arms and anthropomorphous robots – speed up the process and increase flexibility. Hence, Mini Motor can guarantee higher customization and higher quality at market price, also for its standard versions. Every Mini Motor product can be integrated easily in an Industry 4.0 framework, because it offers design and manufacture superior quality, high yield, and considerable connection capacity, with the support of the most common industrial communication protocols, such as CanOpen, Modbus, Ethercat, Ethernet/IP, Profinet, Powerlink. Today, Mini Motor is present in more than 54 countries across the globe and is supported by an efficient distribution network accounting for 4 branches – in Italy, Germany, the Netherlands, and in the U.S.A., and
soon in the UAE – and numerous distributors. The company’s extensive production counts some tens of thousands of items in its portfolio, such as worm screw gear motors, coaxial and epicycloidal, brushless gear motors with integrated drive, brushless worm screw gear motors, drivers and frequency converter. Mini Motor will exhibit at SPS IPC Drives Italia, 23-25 May 2017, at Fiera di Parma, Hall 6 – stand B010. www.minimotor.com
Constant commitment to finding innovative solutions for production pro-
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FIERE FIERE FIERE - EXHIBITIONS
FIERE - EXHIBITIONS
2017 SIGEP - AB TECH
21-25/01/2017 RIMINI International exhibition for the artisan production of ice-cream, pastry, confectionery and bakery.
PROSWEETS
29/01-01/02/2017 COLOGNE The international supplier fair for the sweets and snacks industry.
FRUIT LOGISTICA 2017 08/10/02/2017 BERLIN International fair for fruit and vegetables.
ENOMAQ
14-17/02/2017 SARAGOZZA Fair of wine and oil, for innovation and internationalization.
INTERSICOP
19-22/02/2017 MADRID Bread baking, confectionery and related industries show.
IBATECH 2017
09-12/03/2017 ANKARA The international trade fair for bread, patisserie machinery, ice cream, chocolate and technologies.
FIERE
2017
VINITALY
2017
09-12/04/2017 VERONA International wine & spirits exhibition.
CIBUS CONNECT
12-13/04/2017 PARMA International food exhibition.
MACFRUT
10-12/05/2017 RIMINI Exhibition of machinery and equipment for the fruit and vegetable processing.
SPS/IPC DRIVES/ITALIA
06/04/2017 ROME Exhibition on Energy efficiency.
23-25/05/2017 PARMA Trade fair for manufacturers and suppliers in the industrial automation sector.
SAVE MILANO
SNACKEX
mcTER
19/04/2017 MILAN Exhibition on solutions and applications for automation, instrumentation, sensors.
mcT ALIMENTARE
21-22/06/2017 VIENNA International savoury snacks and nut trade fair.
mcT COGENERAZIONE
19/04/2017 MILAN Exhibition on technology for the Food&Beverage industry.
29/06/2017 MILAN Conference and eExhibition on applications of cogeneration.
INTERPACK
SIMEI@DRINKTEC
TUTTOFOOD
POWTECH
04-10/05/2017 DÃœSSELDORF Technology fair for packaging, packing, bakery, pastry. 08-11/05/2017 MILAN International B2B show to food & beverage.
11-15/09/2017 MUNICH International exhibition for vine-growing, wine-producing and bottling industry. 26-28/09/2017 NUERNBERG The trade fair for powder processing
ANUGA
07-11/10/2017 COLOGNE International exhibition of Food& Beverages.
HOST
20-24/10/2017 MILAN Show for bakery, fresh pasta, pizza industry.
www.itfoodonline.com www.itfoodonline.com www.itfoodonline.com www.itfoodonline.com www.itfoodonline.com FIERTUTTE_ING_2017.indd 5
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FIERE FIERE FIERE - EXHIBITIONS
FIERE - EXHIBITIONS
2018 SIGEP - AB TECH
20-24/01/2018 RIMINI International exhibition for the artisan production of ice-cream, pastry, confectionery and bakery.
PROSWEETS
28-31/01/2018 COLOGNE The international supplier fair for the sweets and snacks industry.
FRUIT LOGISTICA
07-09/02/2018 BERLIN International fair for fruit and vegetables.
ANUGA FOODTEC
20-23/03/2018 COLOGNE International food and beverage technology exhibition.
CIBUS 2018
07-10/05/2018 PARMA International food exhibition.
IPACK-IMA
29/05-01/06/2018 MILAN Exhibition for the packaging industry.
FIERE
2018
IBA
2018
15-20/09/2018 MONACO Fair for the bakery and confectionery industry.
FACHPACK
25-27/09/2018 NUREMBERG International packaging trade fair.
VINITALY
04/2018 VERONA International wine & spirits exhibition.
HISPACK
08-11/05/2018 BARCELONA Exhibition for the packaging industry.
MACFRUT
05/2018 RIMINI Exhibition of machinery and equipment for the fruit and vegetable processing.
SPS/IPC DRIVES/ITALIA
05/2018 PARMA Trade fair for manufacturers and suppliers in the industrial automation sector.
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FIERE FIERE FIERE - EXHIBITIONS
FIERE - EXHIBITIONS
FIERE
MEDIO ORIENTE GULFOOD
26-02/02-03/2017 DUBAI Annual food and hospitality international show.
DUBAI DRINK TECHNOLOGY EXPO
07-09/03/2017 DUBAI Exclusive exhibition and conference for the beverage industry in the Middle East and North Africa Region.
WORLDFOOD
29-31/03/2017 UZBEKISTAN Food exhibition for suppliers, manufacturers, dealers and professionals.
DJAZAGRO
10-13/04/2017 ALGERS Meeting place for companies operating in the agro-food sector.
FOOD WEST AFRICA 17-19/05/2017 LAGOS International food, beverage &packaging technology trade fair.
IRAN FOOD BEV TEC
23-26/05/2017 TEHRAN International food, beverage & packaging technology trade fair.
GULFOOD MANUFACTURING
31-10-02/11/2017 DUBAI International exhibition on processing and packaging technology and Food&Beverage plants.
RUSSIAN-CHINA UPAKOVKAUPAK ITALIA
24-27/01/2017 MOSCOW International packaging machinery exhibition.
BEVIALE MOSCOW 28/02-02/03/2017 MOSCOW International trade fair for the beverage industry.
MODERN BAKERY
13-16/03/2017 MOSCOW International trade fair for bakery equipment and food ingredients.
INPRODMASH & UPAKOVKA 12-14/09/2017 KIEV International packaging machinery exhibition.
UPAKOVKA UPAK ITALIA
23-26/01/2018 MOSCA International packaging machinery exhibition.
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WE’VE TALKED ABOUT.. WE’VE TALKED ABOUT... COMPANIES
ADVERTISERS
CONTACTS
3D AG 99/101 P.O. Box 1115 Laettichstrasse 4a 6341 Baar Switzerland ACM ENGINEERING SRL 185 Via Don A. Camera, 25 21020 Bardello - VA Italy ADELPHI GROUP OF COMPANIES 4-46-52 Olympus House Mill Green Road RH16 1XQ Haywards Heath, West Sussex United Kingdom AGRIFLEX SRL 40-41 Via Barsanti, 6/8 47122 Forlì - FC Italy ALBRIGI SRL 108-109 Via Tessare, 6/a 37023 loc. Stallavena di Grezzana - VR Italy ALLEGRI CESARE SPA 192-193 Via Venezia, 6 20099 Sesto San Giovanni - MI Italy ALTECH SRL 162/164 V.le A. De Gasperi, 72 20010 Bareggio - MI Italy AMD ELECTRONIC SRL 80 Piazzale Martesana, 10 20128 Milano - Italy
206
BONDANI SRL 64-65 Via Romanina, 3 43015 Noceto - PR Italy
COSTACURTA SPA - VICO 20-22 Via Grazioli, 30 20161 Milano Italy
ARONPAK SRL 152-153 Via Galileo Galilei, 17 42027 Montecchio Emilia - RE Italy
CAMOZZI SPA I COV - 184 VIa Eritrea, 20/I 25126 Brescia - BS - Italy
ARTES SRL 174-175 Via Cavour, 90 21051 Arcisate - VA Italy
CAPITANI SRL 118-119 P.zza IV Novembre, 1 22070 Solbiate - CO Italy
CSI SPA IMQ GROUP 23 Viale Lombardia, 20 20021 Bollate - MI Italy
B.M. GROUP SRL 39 Via Garziere, 36 36010 Zanè - VI Italy
CAVANNA SPA 24-25 Via Matteotti, 104 28077 Prato Sesia - NO Italy
BALLUFF AUTOMATION S.R.L. CON SOCIO UNICO 182-183 Via Morandi, 4 10095 Grugliasco - TO Italy
CENTRO GUARNIZIONI TIGER SRL I COV-93 Via Platone, 21 20128 Milano - MI - Italy
ANTARES VISION 34/36 Via del Ferro, 16 25039 Travagliato - BS - Italy
BELT TECHNOLOGIES EUROPE 154-155 3rd Floor, Pennine House, Washington NE371LY Tyne and Wear United Kingdom BERTUZZI FOOD PROCESSING SRL 156-157 Corso Sempione, 212 bis 21052 Busto Arsizio - VA Italy BMB SRL 26-27 Via del Lavoro, 48 36034 Molina di Malo - VI Italy
CIBRA NOVA SNC 70-71 Via Brescia, 16 20063 Cernusco sul Naviglio - MI Italy CIDIESSE ENGINEERING SRL GATEFOLD COV-50-51 Via dell’Artigianato, 3 36013 Piovene Rocchette - VI Italy COMAU SPA 190-191 Via Rivalta, 30 10095 Grugliasco - TO - Italy COMEXI S.A. 62-63 Polígon Industrial de Girona Avenida Mas Pins s/n E-17457 Riudellots de la Selva Spain
DE SANTIS SRL 66-67 Via A. De Gasperi, 96 84016 Pagani - SA - Italy ELMITI SRL 42-43 Via E. Fermi, 36 10051 Avigliana - TO Italy ENOVITIS - SIMEI 114/116 Via S. Vittore al Teatro, 3 20123 Milano Italy EREDI CAIMI SRL 82-83 via G. Pascoli, 139/141 21057 Olgiate Olona - VA Italy ERREPAN SRL 128-130 Via Terracini, 4 24047 Treviglio - BG - Italy ETIPACK SPA 178-179 Via Aquileia, 55-61 20092 Cinisello Balsamo - MI Italy SKILLED GROUP SRL 60-61 Via Lago di Vico, 80 36015 Schio - VI Italy
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WE’VE TALKED ABOUT.. WE’VE TALKED ABOUT... COMPANIES
ADVERTISERS
CONTACTS
EUROPEAN SNACKFOODS ASS. - ESA 122-123 6 Catherine Street WC2B 5JJ London United Kingdom EUROSICMA SPA I COV-3-38 Via Michelangelo Buonarroti, 4/6 20090 Segrate - MI Italy FBF ITALIA SRL 18-19 Via Are, 2 43038 Sala Baganza - PR Italy FBL FOOD MACHINERY SRL 140-141-148 Via Rosa Augusto, 4 43038 Sala Baganza - PR Italy FLUX-GERÄTE GMBH 186-189 Talweg 12 D-75433 Maulbronn Germany FOODTECH SRL 160 Via Martiri della Libertà, 6 35012 Camposampiero - PD Italy GEA MECHANICAL EQUIPMENT ITALY SPA 159 Via Da Erba Edoari, 29 43123 Parma Italy GENERAL SYSTEM PACK SRL GSP I COV - INSERT - 37 Via Lago di Albano, 82 36015 Schio - VI Italy
GOGLIO SPA GATEFOLD COV-102 Via dell’ Industria, 7 21020 Daverio - VA - Italy GUALAPACKGROUP 94-95 Via Carlo Mussa, 266 15073 Castellazzo Bormida - AL Italy HERTI JSC 110/112 38, Antim I Str. 9700 Shumen Bulgary ICA SPA I COV - 16 Via del Litografo, 7 40138 Bologna Italy ICF & WELKO SPA 28-29 Via Sicilia ,10 41053 Maranello - MO Italy IFP PACKAGING SRL I COV-INSERT-31 Via Lago di Alleghe, 19 36015 Schio - VI Italy IMA INDUSTRIA MACCHINE AUTOMATICHE SPA 47 Via Emilia, 428/442 40064 Ozzano dell’Emilia - BO Italy INCI.FLEX SRL II COV - 92 Via Mandrizzo, 2 Z.Ind.le 84084 Fisciano - SA - Italy INDUSTRIE FRACCHIOLLA SPA 17-48-49 S.P. per Valenzano km. 1,200 70010 Adelfia Canneto - BA - Italy
INNOVIA FILMS 81 R&D Centre, West Road, CA7 9XX UK Wigton, Cumbria, United Kingdom LABELPACK TRADE SRL 172-173 Via Monte Cervino, 51/F 20861 Brugherio - MB Italy LAETUS GATEFOLD COV-165-166 Sandwiesenstraße 27 64665 Alsbach-Hähnlein Germany LAWER SPA 126-127 Via Amendola, 12/14 13836 Cossato - BI - Italy LINPAC PACKAGING PONTIVY 84-85 Parc d’Activités de Kerguilloten 56920 Noyal-Pontivy France MAKRO LABELLING SRL I COV-167/169 Via S. Giovanna d’Arco, 9 46044 Goito - MN - Italy
MORSETTITALIA SPA 194-195 Via Ferdinando Santi, 13/1 20037 Paderno Dugnano - MI Italy NAVATTA GROUP FOOD PROCESSING SRL 143/146 Via Sandro Pertini, 7 43013 Pilastro di Langhirano PR Italy NOW PLASTICS INC 96/98 136 Denslow Road MA 01028 East Longmeadow Usa NUOVA ERREPLAST SRL 90-91 Via Nazionale delle Puglie, Km. 36+400 80013 Casalnuovo di Napoli NA - Italy OCME SRL 113 Via del Popolo, 20/A 43122 Parma - PR Italy
MECTRA SPA 58-59 Via Galvani, 9 42027 Montecchio Emilia - RE Italy
OLYMPUS AUTOMATION LTD TRADING AS OAL 201 A1 Parkway, Orton Southgate PE2 6YN Peterborough Cambridgeshire United Kingdom
MICROLINE SRL I COV-73 Via Emilia, 33/C 40011 Anzola dell’Emilia - BO Italy
OMAG SRL 55 Via Santi, 42/A Zona Artigianale Massignano 61012 Gradara - PU - Italy
MINI MOTOR SRL I COV-202 Via E. Fermi, 5 42011 Bagnolo in Piano - RE Italy
OMAS TECNOSISTEMI SRL GATEFOLD COV-72 Via Edison, 39 20023 Cerro Maggiore - MI Italy
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WE’VE TALKED ABOUT.. WE’VE TALKED ABOUT... COMPANIES
ADVERTISERS
CONTACTS
PACKLAB SRL 170-171 Via A. Volta, 16 46030 S. Giorgio di Mantova MN - Italy PE LABELLERS SPA 170-171 Via Europa, 25 46047 Porto Mantovano - MN Italy PETRONCINI IMPIANTI SPA 132/134 Via del Fantino 2/A 44047 Sant’Agostino - FE Italy PFM PACKAGING MACHINERY SPA 7-54 Via Pasubio, 49 36036 Torrebelvicino - VI Italy PIERALISI 142 Via Don Battistoni, 1 60035 Jesi - AN Italy PIGO SRL 149/151 Via Visan, 46-48 36034 S. Tomio di Malo - VI Italy PMC SRLS PMCHOCOLATE 136-137 Via Gian Lorenzo Bernini, 5/7 20094 Corsico - MI Italy PMR SYSTEM GROUP SRL 30 Via Bertacciola, 41 20813 Bovisio Masciago - MB Italy
208
PYGSA DRYING & VISION SYSTEMS, S.L. 6 Pol. Ind. Fuente del Jarro C/ Villa de Bilbao 10 - BL - A 46988 Paterna - Valencia Spain RAZIEL SRLS 131 Via degli Oratori, 13 42048 Rubiera - RE Italy
SENZANI BREVETTI SRL 56-57 Via Risorgimento, 13/15 48018 Faenza - RA Italy
TURBEL EUROPE GMBH III COV Lehmkaul 5a 41849 Wassenberg Germany
SMI SPA SMI GROUP 106-107 Via Carlo Ceresa, 10 24015 San Giovanni Bianco - BG Italy
UKRPLASTIC GATEFOLD COV-176-177 1 M. Raskova Str. 02002 Kiev - Ukraine
REAL FORNI SRL 120-121 Via Casalveghe, 34 37040 Gazzolo d’Arcole - VR Italy
SOC. COOP. BILANCIAI CAMPOGALLIANO 196-197 Via Ferrari, 16 41011 Campogalliano - MO Italy
ROCKWELL AUTOMATION SRL GATEFOLD COV-198/200 Via Gallarate, 215 20151 Milano Italy
TECNO PACK SPA IV COV-INSERT-I COV 12/15 Via Lago di Albano, 76 36015 Schio - VI Italy
RONZULLI SPA 76-77 S.S. 634 km 11,700 70018 Rutigliano - BA Italy
TECNOPOOL SPA I COV-1-124-125 Via M. Buonarroti, 81 35010 S. Giorgio in Bosco - PD Italy
SARTEN AMBALAJ SAN. VE TIC. A.Ş. 86-87 Balmumcu Mah. Zincirlikuyu Yolu Sok. No:4 80700 BeŞiktaŞ - Turkey
TMG IMPIANTI SPA 44-45 Via Regia, 5 35018 S.Martino Lupari - PD Italy
SEAL OF QUALITY SAGL 88-89 Via Cantonale, 11 6900 Lugano Switzerland
TNA AUSTRALIA PTY LTD 68-69 PO Box 6007 NSW 2128 Silverwater Australia
SELECOMM SRL 78-79 Via Tazzoli, 4 81020 Capodrise - CE Italy
TUBITEX SPA GATEFOLD COV Viale del Lavoro, 31 36021 Ponte Barbarano - VI Italy
VIMEK BAKERY AUTOMATION SRL 135 Via Pacinotti, 3/1A 35017 Piombino Dese - PD - Italy WEIGHTPACK SPA I COV-104 Str. Bardelletta, 10/b 46044 Goito - MN - Italy ZAMBELLI SRL GATEFOLD COV-74 Via Ferrara, 35/41 40018 San Pietro in Casale - BO Italy ZANOTTI SPA 2-147 Via Martin Luther King, 30 46020 Pegognaga - MN - Italy ZHEJIANG VALUE MECHANICAL & ELECTRICAL PRODUCTS CO., LTD. 5-10 Jiulong Avenue, Western Industrial District, Wenling, Zhejiang - China ZIP-PAK 32-33 Stainsacre Lane Y022 4PT Whitby, North Yorkshire - United Kingdom ZMATIK PASTRY MACHINES 138 Via Fiesso, 4 35020 Arre - PD - Italy
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Progetto grafico:
ti TURBEL offers you custom-made solutions for your industrial lines: - 25 years experience in the sector - 1 high-tech tray factory with its own tooling department - 4 non-stick coating factories in different locatins: • 1 in Wassenberg – GERMANY • 2 in Istanbul – TURKEY (Europe and Asian side) • 1 in Karaman – TURKEY - R&D Laboratories to improve our quality. - After sale services at customer’s premises. - Fast delivery with high-quality production and fare prices.
www.turbel.de OUR PANS & NON-STICK COATINGS, AROUND THE WORLD... ALGERIA - ARGENTINA - AUSTRALIA - AUSTRIA - BANGLADESH - BELGIUM - BOLIVIA - BULGARIA - CYPRUS - DENMARK - DOMINICAN REPUBLIC - EGYPT - FRANCE - GEORGIA - GERMANY GREECE - IRAN - IRAQ - ITALY - JORDAN - KUWAIT - LIBYA - LITHUANIA - MEXICO - THE NETHERLANDS - NEW CALEDONIA - NIGERIA - NORWAY - PAKISTAN - POLAND - PORTUGAL - QATAR ROMANIA - RUSSIA FEDERATION - SAUDI ARABIA - SERBIA - SOUTH KOREA - SUDAN - SYRIA - THAILAND - TUNUSIA - UNITED ARAB EMIRATES - UNITED STATES OF AMERICA - YEMEN
i
Turbel Europe Gmbh Lehmkaul 5a 41849 Wassenberg Heinsberg-Germany Tel: +49 (0) 2433 458 13 41
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