FOOD PROCESSING - 2017 - 3 by Editrice Zeus Srl

EDITRICE ZEUS - Via Cesare Cantù, 16, 20831 - SEREGNO (MB) - Tel. +39 0362 244182 -0362 244186 - www.editricezeus.com Tariffa R.O.C.: Poste Italiane spa - Spedizione in abbonamento postale - D.L. 353/2003 (conv. in L. 27/02/2004 n.46) art. 1, comma 1, DCB Milano TAXE PERCUE (tassa riscossa) Uff. Milano CMP/2 Roserio - ISSN 1827-4102

beverage & packaging

LIQUID PROCESSING EQUIPMENT

www.industria.airliquide.it

www.tramec.it

www.pelabellers.com

www.impiantinox.it

www.fillber.it

www.tmgimpianti.com

www.sapitalia.it

www.foodandbeverage.pentair.com

www.rotas.com

www.enoplastic.com

www.fclengineering.eu

www.bruniglass.com

I TA L I A

Food Processing Plants

n° 3-2017 COPERTINA FP 3-17 - 20,5X29,7.indd 1

21/07/17 10:59

omniadvert.com

The leading company in biotechnology for wine, beer, food and beverage. Biotechnology I Cleaning I Filtration I Equipment

MOVE INTO THE FUTURE

HALL B3 STAND 236

SPECIALIZES IN DESIGNING AND PRODUCING HIGH PERF ORMANCE, CUSTOMIZED, CONVEY OR SY STEMS.

AEB SPA Via Vittorio Arici 104 - S. Polo - 25134 Brescia (Italy) Tel: +39 030 23071 – Fax: +39 030 2307281 info@aeb-group.com - www.aeb-group.com

M O V I M E N T I A M O I L F U T U R O DA S E M P R E

www.magnonisrl.it - Via Respighi 101 - 41122 Modena Italia - tel. +39.059.360220 - fax +39.059.373919

IN00359-ADV MAGNONI 60anni 104x148.indd 1

www.marzola.es

10/07/17 15:59

The leading company in biotechnology for wine, beer, food and beverage.

The leading company in biotechnology for wine, COME & FIND OUR NEW KEGGING beer, food and beverage. BOTTLING & CANNING MACHINES

Biotechnology I Cleaning I Filtration I Equipment

Stand C2-107 icfillingsystems.com ANTA BATTNTE PF3-17 OK.indd 1

HALL B3 STAND 236 AEB SPA Via Vittorio Arici 104 - S. Polo - 25134 Brescia (Italy) Tel: +39 030 23071 – Fax: +39 030 2307281 info@aeb-group.com - www.aeb-group.com

HALL A3 B3 STAND STAND226 236 AEB SPA Via Vittorio Arici 104 - S. Polo - 25134 Brescia (Italy) Tel: +39 030 23071 – Fax: +39 030 2307281 info@aeb-group.com - www.aeb-group.com

21/07/17 17:02 INGOMBRO ADV.indd 3

21/07/17 16:55

omniadvert.com

The leading company in biotechnology for wine, beer, food and beverage. Biotechnology I Cleaning I Filtration I Equipment

MOVE INTO THE FUTURE

HALL B3 STAND 236

SPECIALIZES IN DESIGNING AND PRODUCING HIGH PERF ORMANCE, CUSTOMIZED, CONVEY OR SY STEMS.

AEB SPA Via Vittorio Arici 104 - S. Polo - 25134 Brescia (Italy) Tel: +39 030 23071 – Fax: +39 030 2307281 info@aeb-group.com - www.aeb-group.com

M O V I M E N T I A M O I L F U T U R O DA S E M P R E

www.magnonisrl.it - Via Respighi 101 - 41122 Modena Italia - tel. +39.059.360220 - fax +39.059.373919

IN00359-ADV MAGNONI 60anni 104x148.indd 1

www.marzola.es

10/07/17 15:59

The leading company in biotechnology for wine, beer, food and beverage.

The leading company in biotechnology for wine, COME & FIND OUR NEW KEGGING beer, food and beverage. BOTTLING & CANNING MACHINES

Biotechnology I Cleaning I Filtration I Equipment

Stand C2-107 icfillingsystems.com ANTA BATTNTE PF3-17 OK.indd 1

HALL B3 STAND 236 AEB SPA Via Vittorio Arici 104 - S. Polo - 25134 Brescia (Italy) Tel: +39 030 23071 – Fax: +39 030 2307281 info@aeb-group.com - www.aeb-group.com

HALL A3 B3 STAND STAND226 236 AEB SPA Via Vittorio Arici 104 - S. Polo - 25134 Brescia (Italy) Tel: +39 030 23071 – Fax: +39 030 2307281 info@aeb-group.com - www.aeb-group.com

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21/07/17 16:55

SEE FOR YOURSELF

AFTER

CYCLES WITH

Kercoat®

WITHOUT

Kercoat®

arkema.com INGOMBRO ADV.indd 3

16/06/17 14:31

Clever carbonation Sustain is a new way to make production more efficient, reduce costs and improve your consumer’s experience of your drinks.

Smaller bubbles, more resistant to merging, means: • Faster filling • Less foam (especially when using artificial sweeteners) • Higher filling temperatures • Reduced waste

Visit Fizzic the Sustai n i Muni sts at Drin ch fro ktec m 11th– Septe 15th m susta ber or at inco2 .com

VISION SYSTEMS for QUALITY CONTROL Aluminium and Plastic Closures Inspection Vials, Bottles and Preforms Inspection Custom controls Via San Morese, 9 – 50019 Sesto F.no (Fi) – Italy

Tel. +39 055 4216422

QVision-Tech Srl www.qvisiontech.com

Conveyor belts for the packaging industry.

Costacurta conveyor belts are used in packaging as well as in many other industrial processes. Thanks to the specific experience gained over more than 60 years, Costacurta can assist the client in the selection of the most suitable type of belt for the specific application. Costacurta conveyor belts are suitable for applications with temperatures ranging from -150Â°C to +1150Â°C.

tcb@costacurta.it www.costacurta.it

www. ricci-eng.com

RICCI ENGINEERING s

... works with your ideals to make them a re

Sede operativa / Headquarters: Via dei Vasari, 17 05018 Orvieto (TR) Italy

Via Livorno, 51 00162 Roma (Italy)

Tel. (+39) 0763 393742 info@ricci-eng.com

2x 2x R290 DC Inverter Rotary compressor

DC drive for EC fans Full variable speed

2x CAREL EEV Stepper valve

ADRFPHQEN2 - 2017

NFC™ - Bluetooth™

connected efficiency for beverage coolers CAREL, world leader in management and control solutions for refrigeration and air-conditioning for more than 40 years, for beverage coolers proposes Heez, a control solution that enable our OEM customers to guarantee: • High efficiency: consistent savings in energy consumption for a lower environmental impact • Cold beverages, always: temperature pull down inside the cooler in record times • Much lower noise using rotary DC inverter compressor technology vs traditional technologies

red with Compa

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• IoT and connectivity: new frontiers in data analysis for better management and operation of beverage coolers

Savin y g r Ene

carel.com

visit us | Hall A1 Stand 139

SPECIAL

DRINK - BEVERAGES - JUICES - LIQUID - WINE - LIQUOR - BEER TECHNOLOGY - PROCESSING - PACKAGING - BOTTLING - AUTOMATION

FLEXIBLE SOLUTIONS FOR YOUR BUSINESS NEEDS

RM was founded in 1985 and started manufacturing equipment for automatic labelling machines for the companies of the field. Today, this is a one-of-akind business in the packaging sector, occupying a 3500m3 building, with more than 35 workers. Crm Engineering directs its offer to both constructors and users of machines of different areas. Materials and solutions are supplied with reference to each area of interest. The main products and services are the following: Equipment for change of format Supplying equipment for change of format for a complete line is unquestionably one of the most successful services the company offers its customers. CRM Engineering can offer an all-round service inclusive of change of format for bottling lines in order to handle containers; starting from rinsing machines right through labelling machines (cold glue and

hot-melt), the company guarantees quality and inexpensive costs. CRM Engineering is today an ideal partner to any company in the food, beverage, detergents, pharmaceutical sector, and more who require equipment for change of format. By accurate analysis on new container samples and records on new equipment used, CRM Engineering can produce a brand new one of equal quality and performance for

the whole line (from the filler to the labeler) and for the whole container handling (screws, stars, drives, plates, etc.). The company can produce any kind of components, both plastic and metal, to select, rotate, tilt, line up and group bottles of any shape and size. Screws, stars, counter-stars, heads, plates, glue rolls, are just some but few products that CRM Engineering can produce for you. continued on page 19

www.crmengineering.it

SPECIAL

DRINK - BEVERAGES - JUICES - LIQUID - WINE - LIQUOR - BEER TECHNOLOGY - PROCESSING - PACKAGING - BOTTLING - AUTOMATION

ROBOPAC ANTICIPATES THE FUTURE: GENESIS THUNDER AT DRINKTEC 2017

Aureli family uses the German fair to launch its company’s latest development in its automatic wrapping machine with rotating ring technology

obopac will be pre-empting the future when it showcases Genesis Thunder – the new high-speed, automatic wrapping machine featuring a rotating ring – at drinktec 2017 (Munich, 11 to 15th September). Continuing its mission to renew and optimise all its machine models, the family-run company is launching a new generation of high-performance ring machines for wrapping and stabilising loads

on pallets using stretch film employing Cube Technology™, the state-of-the-art solution adopted by Robopac for its topend products. Robopac’s Cube Technology™ ensures the right amount of film is provided in the most effective position, applying also the right force to ensure the product is properly secured; this triple combination means consumable costs are appreci-

ably reduced, quality wrapping improves significantly, and damage to palletised loads during transport lessens. Robopac goes green: the obvious advantages offered for the environment include not only less use of materials and therefore a lower impact on the environment, but also fewer products damaged during handling and transportation (due to perfect load stabilisation), continued on page 20

SPECIAL

DRINK - BEVERAGES - JUICES - LIQUID - WINE - LIQUOR - BEER TECHNOLOGY - PROCESSING - PACKAGING - BOTTLING - AUTOMATION

STAINLESS STEEL TANK MANUFACTURER SINCE 1958

B.G.

Cisterne is an Italian company based in Noceto, in the province of Parma - Emilia Romagna, in the heart of the Food Valley of Northern Italy. Since 1958 the company has been producing stainless steel tanks, gaining through the years more and more experience, giving a special attention to the customers’ requests. We create customised solutions working closely with our clients during both the designing and the manufacturing process. All our tanks are the result of a synergistic creation between our experience and our customers’ requests.

Our certificates clearly show the high quality of our products.

From 2001, B.G. Cisterne design and produce stainless steel tanks, includcontinued on page 35

CONTENTS

1-103

SPECIAL

TECHNOLOGY - PROCESSING - PACKAGING - BOTTLING - AUTOMATION

104-113

NEWS

114-126

T E C H N O L O G Y

EXHIBITIONS

Drink

T E C H N O L O G Y

TECHNOLOGY

T E CAlbrigi H NTechnologies, OLOGY food processing plants

N. 2-2017

TECHNOLOGY Albrigi Technologies, food processing plants

Via Tessare 6/A, 37023 - Loc. Stallavena di Grezzana (Verona) - Italia Tel. +39 045 907411 - Fax +39 045907427 email: info@albrigi.it - www.albrigi.it EDITRICE ZEUS - Vial Ballerini 66, 20831 - SEREGNO (MB) Tel. +39 0362 244182 -0362 244186 - www.editricezeus.com

GAI MACCHINE IMBOTTIGLIATRICI S.P.A. GAI, LEADER MANUFACTURER IN BOTTLING MACHINES FIELD pg. 3-48-49

editorial management and registered office: Via Cesare Cantù, 16 20831 SEREGNO (MB) - ITALY Tel. +39 0362 244182 +39 0362 244186 web site: www.editricezeus.com e-mail: redazione@editricezeus.com portal: www.itfoodonline.com e-mail: marketing@itfoodonline.com skypeTM: editricezeus

Machineries, plants and equipment for food and beverage industry year XXIX - issue n.3 - June 2017 managing editor Enrico Maffizzoni direzione@editricezeus.com

MILKY LAB ITALY SRL MILKYLAB: INNOVATION IN MOZZARELLA PRODUCTION pg. 104-105

editorial manager S.V. Maffizzoni redazione@editricezeus.com editorial production Sonia Bennati bennati@editricezeus.com account dep. manager Elena Costanzo amministrazione@editricezeus.com project and layout design ZEUS Agency grafica@editricezeus.com creative dep. ZEUS Agency grafica@editricezeus.com

CRAFT BEER ITALY 2017 CRAFT BEER: LEADING SPEAKERS IN THE CONFERENCE PROGRAMME. pg. 116

translations C. Natalucci translator Muller Worldwide Links Srl printing Faenza Industrie Grafiche Italian Magazine Food Processing Europe: single issue: Euro 25 Annual (six issues): Euro 120 Outside Europe: single issue: US$ 30 Annual (six issues): US$ 170 Subscription payment can be made in the name of Editrice Zeus sas, by bank money transfer or cheque. Italian Magazine Food Processing

We’ll exhibit at... PAD C2 4 11 STAND

Munich (Germany) Dubai (United Arab Emirates) International press stand Milan (Italy)

An outline of the suppliers of machines, plants, products and equipment for the food industry. Published: Bi-monthly Registration: Court of Milan no. 676 of 20-09-1989 Shipment by air mail art.2 comma 20/b law 662/96 - Milan Panorama dei fornitori di macchine, impianti, prodotti e attrezzature per l’industria alimentare Periodicità: bimestrale. Autorizzazione del tribunale di Milano, n°676 del 20-09-1989 Spedizione in a. p. 45% art. 2 comma 20/b legge 662/96 Filiale di Milano The reproduction of the articles and/or pictures published by this magazine is reserved (the manuscripts and/or photos sent to the Publisher will not be returned). The Editor declines all responsibilities for any mistake of photocomposition contained in the published papers of any magazine by EDITRICE ZEUS.

SPECIAL

DRINK - BEVERAGES - JUICES - LIQUID - WINE - LIQUOR - BEER TECHNOLOGY - PROCESSING - PACKAGING - BOTTLING - AUTOMATION

STAINLESS STEEL TANKS, FOR FOOD FIELD

NDUSTRIE FRACCHIOLLA SPA is a worldwide leader company, skilled in designing, manufacturing and installation of stainless steel tanks, for FOOD, CHEMICAL & PHARMA fields of any size and realized also on final destination place. Storage and Process tanks. Beer Fermenters, Crystallizers, Dissolvers, Mixing Tanks (with Stirrer) cooled and heated, of any size, for mushy, liquid and semi liquid substances, granulates and powders products. For over 40 years, passion, internationalism, research and reliability have been the pillars on which the company builds his success.

strial Facility, a fleet consisting in 40 vehicles and 4 Truck cranes and a comprehensive range of technologically advanced machines.

INDUSTRIE FRACCHIOLLA SPA is perfectly managed and can trust on a manpower consisting of 120 employees, 20,000 square meters of indu-

Today the company is run by the three Fracchiolla Bros and their sons, who are strongly motivated to develop their family business.

Very modern productions techniques, accuracy in details, reliability of his products, prices competitiveness, punctuality and a very skilled after sales service, are some of the factors that makes prestigious INDUSTRIE FRACCHIOLLA SPA supported by a constant growth of its exportation.

We work “sparkly”. To produce quality.

DISCOVER YOUR TURNKEY WINERY

MEET US AT DRINKTEC/SIMEI Halle C3 STAND 117

For 40 years we have been designing, manufacturing and installing stainless steel tanks and plants to produce low and high fermentation tanks. These customized tanks, special for equipments, dimensions and style, are “the best” for microbreweries because they let to control each step of production process, to optimize energy consumption and to produce a genuine, special beer. Fracchiolla. Solutions for real experts. Among our best clients

Industrie Fracchiolla S.p.a. S.P. 133 per Valenzano km 1,200 70010 Adelfia (Ba) T. + 39 080 4596944 F. +39 080 4596810 www.fracchiolla.it

SPECIAL

DRINK - BEVERAGES - JUICES - LIQUID - WINE - LIQUOR - BEER TECHNOLOGY - PROCESSING - PACKAGING - BOTTLING - AUTOMATION

EDELSTAHLTANKS FÜR DIE GETRÄNKE NAHRUNGSMITTEL INDUSTRIE

eit über 40 Jahren steht das Familien geführte Unternehmen “Industrie Fracchiolla S.p.A.” als eine der führenden Unternehmen auf den Internationalen Edelstahltank markt. Der hohe Qualitätsstandard unserer Produkte ist das Ergebnis einer konsequent verfolgten Qualitätspolitik, in allen bereichen unseres Hauses. Von der Anlieferung des Rohmaterials bis zur Auslieferung des fertigen Produktes sorgen neueste Technik und das spezifische KnowHow unserer 120 qualifizierten Mitarbeiter auf insgesamt 20.000qm für beste Produktionsbedingungen und hervorragende Ergebnisse. Mit der Projektierung und Bau bis zur Installation unserer Edelstahltanks für die Getränke,-Nahrungsmittel, Chemie-Pharma Industrie, die natürlich auch vor Ort gefertigt werden können, dank unserer 40 Fahrzeugen und 4 Autokräne. Eine Industrie die auf der ganzen Welt tätig ist.

Die kundenspezifische Ausrichtung steht bei uns an erster Stelle. Das wollen wir mit unserem umfangreichen Service deutlich machen. Nicht allein die Qualität der Produkte macht einen Lieferanten und

Produzent zum geeigneten Partner sondern auch die Flexibilität, die Schnelligkeit und der Service. Vom ersten Augenblick an begleiten wir mit hoher Fachkompetenz Ihren Auftrag.

SPECIAL

DRINK - BEVERAGES - JUICES - LIQUID - WINE - LIQUOR - BEER TECHNOLOGY - PROCESSING - PACKAGING - BOTTLING - AUTOMATION

continued from page 11

Hot melt – cold glue equipment components The area where the company has been founded is one of the most competitive in labelling machines’ sector. CRM specializes in production of components for cold glue and hot melt labelling machines, automatic only. Its staff, specializing in CAD 3D/ CAM design and CNC3-4-5 axes, can produce in home any kind of product at an absolutely competitive price in comparison with the market average. Feedscrews Over the years, the company has specialized in design and production of screws, useful to meet customers’ requirements, such as: divide, unite, select and rotate any kind of product of any size and shape (bottles, phials, bricks or tanks). Screws are useful to divert the course of products in the lines, handle packing, create double packs outgoing the screw by rotation or separation, thus directing the product upon customer’s specific requirements. As regards the material used in screw production, CRM can process both plastic and complex materials such as stainless steel. CRM production is not limited by the materials to be used, for it can produce a wide range of spirals for screws that feature thickness, diam-

eter, length, size and different material upon request. Twists The company has recently extended its production also to ancillary products for bottling lines, such as: Tilters and Twists. These items can be applied to the line so as to overturn products such as jars and cans that need marking on the bottom or inspection. Thanks to new technologies, CRM Engineering can get a twist in one single product. These pieces of equipment enable easy and quick inspection and marking, can be easily applied to belts and grant remarkable dependability in time.

propylene PP, Acetal POM, PA6G cast Nylon 6, PA6G+MOS – MOS + cast Nylon, PET-Arnite, PVC-Polyvinyl Chloride etc. The company is ISO 9001 certified. The ISO 9001 Quality Management System is the world’s most popular quality improvement standard. This certification demonstrates the business’ ability to constantly meet and exceed customer expectations, minimizing risks, wastes and errors, saving money and time, increasing productivity and competitiveness. www.crmengineering.it

Complex operations with 5-axle machines for the packaging sector CRM specializes in the manufacture of polymers such as Polyethylene of various densities and colors, Poly-

SPECIAL

DRINK - BEVERAGES - JUICES - LIQUID - WINE - LIQUOR - BEER TECHNOLOGY - PROCESSING - PACKAGING - BOTTLING - AUTOMATION

continued from page 12

which means fewer goods are rejected and returned to the sender by the largescale retailers or individual customers, reducing activities which involve considerable costs on both a financial and environmental level. Genesis Thunder originates from development activities focussing on Robopac’s earlier high-performance ring wrapping machines and it maintains some of their more unique features. For example, it features no sliding electrical contacts, which means it is suitable for all industrial environments (even those exposed to high levels of dust and powder) and also guarantees safety and less machine downtime. Robopac has been working on the design and patents for this technological solution since the mid-1990s, as its success in the world’s markets has led to continuous upgrades over time. Take, for instance, the power supply system for the motorised prestretch units, which initially exploited the dynamo principle and then went on to introduce the patented supercapacitor system, based on the KERS (kinetic energy recovery system) used

in Formula 1 cars; this super battery recovers energy during use, then injects this power back into the circuit, making the machine completely independent. During braking or when the units are idling, the motor charges up the battery to provide the power needed when the machine is running. The Robopac evolution is never-ending. The goal is to leap into the future, to forecast what all our partners will be needing in the coming years so that we will be able to supply machines that offer ever-better performance, combined with increased reliability and safety. With this would come palletised products with greater stability for end customers, in line with the expectations and needs of industrial production and logistics plants, of both today and tomorrow. In addition to curbing use of packaging material, Genesis Thunder also considerably cuts down the Total Cost of Ownership (TCO), mainly due to the high quality, low-wear components featured, such as more efficient motors and the use of toothed belts instead of chains, which offer a long, maintenance-free working life. This obviously lengthens the intervals (in terms of operating time) before work is needed on the machine and means that parts are replaced according to a reliable schedule. Improved machine accessibility means maintenance is much easier. Ergonomics is another aspect on which the company has focussed noticeably. Serviceable parts are within the operator’s reach as they can be accessed without using platforms or lifting equipment. Total ergonomics also means avoiding having personnel working in high (and therefore potentially dangerous) positions - in keeping with the Robopac philosophy of Safety First. In terms of construction, the ring is supported by four legs and the centre of gravity is aligned with respect to the lift axis, providing the Genesis Thunder with a simplified, balanced power distribution system, which means the structure is subject to less stress and less wear.

With the same rpm rate, the excellent structural balance guaranteed by the specific design, together with the innovative construction materials used, have led to further improvements in cycle times and therefore a greater production capacity, which is higher than any other machine currently available on the market. In line with hygienic design principles, the machine is specially devised to cut down build-ups of the dust and dirt usually found in industrial settings. While indisputably an indispensable advantage for companies operating in the food or pharmaceuticals industries, it is also a much sought-after feature which is appreciated by all modern companies. Furthermore, following on from the earlier Helix EVO models, Genesis Thunder is also designed for the application of the TPM philosophy, envisaging simplified and preventive maintenance, which is nowadays commonplace in all industrial environments where the line staff are minimal. The Genesis Thunder presented at drinktec 2017 will also feature the ARC automatic reel changer system, a patented motorised unit which changes the wrapping reel automatically, without the operator’s intervention, expelling the empty cardboard core and positioning the new reel; it will also feature the Roping Device, which is designed to reduce the strip of film to a sort of rope, making it stronger and more elastic at the same time, and allows more effective load stabilisation; last of all, the system will include the innovative Nip/Tuck Tail System for seamless end-of-cycle sealing. This low-maintenance system, featuring no smoke emission, guarantees a perfect finish at the end of the wrapping cycle, which will stand up to any automatic storage system. www.robopac.com

SPECIAL

DRINK - BEVERAGES - JUICES - LIQUID - WINE - LIQUOR - BEER TECHNOLOGY - PROCESSING - PACKAGING - BOTTLING - AUTOMATION

FILLBER: HIGH-QUALITY AND HIGH-TECHNOLOGY MACHINES

ILLBER designs, manufactures and sells rinsing and blowing machines, filling machines, capping machines, monoblocks bottling machines and complete bottling lines for beer, liquors, oil, spirits, juices, water, CSD, foamy products and all the other liquids in general. Neck-Handling system for PET bottles Our constant and accurate research, design, manufacture and testing, as well as more than 30 years of experience in the field of bottling, allow us to manufacture high-quality and high-technology machines, which are user-friendly and very reliable over the time. All our machines are produced according to CE rules and accident prevention equipment are included. All the Monoblock machines have been designed to satisfy every production requirement and to process every kind of bottle and cap, with a production speed range from 500 to 15.000 BPH .

Rotary Filler with 12 valves, counter-pressure electro pneumatic technology. With Double Pre-Evacuation system suitable for Beer

FILLBERâ&#x20AC;&#x2122;s philosophy is to design and produce high-quality and hightechnology machines, keeping very competitive prices. Visit: www.fillber.it

NEW MODEL Rotating Movement without Feed-Screw

SPECIAL

DRINK - BEVERAGES - JUICES - LIQUID - WINE - LIQUOR - BEER TECHNOLOGY - PROCESSING - PACKAGING - BOTTLING - AUTOMATION

FBF ITALIA’S QUALITY IN THE WORLD

FBF Italia’s machines are suitable to process a lot of products and can be inserted into complete process/production, both in sanitary and aseptic design

BF Italia has designed and manufactured since 1987, high pressure homogenizers, positive displacement pumps, laboratory homogenizers and, thanks to the wide experience gained in this field, is now a key point-of-reference for plants manufacturers, suppliers of turn-key equipment and end-users in the food, chemical and pharmaceutical sectors. On-going innovation, exacting experimentation of special materials, strict quality controls and endurance tests allow FBF Italia to guarantee maximum performance, durability, reliability and safety; its mission is to offer to all its customers not only excellent sales services but also continuous relationship with constant, direct post-sales technical assistance; the target is to keep friendly relationship built on mutual evolution and innovation. FBF Italia’s machines are suitable to process a lot of products and can be inserted into complete process/production, both in sanitary and aseptic design. The main utilization fields of the company machineries are: • dairy industries (milk, cream, cheese, yoghurt, caseinates, proteins, soya milk, etc.); • ice-cream industries; • food, processing, preserving and beverage industries (fruit juices, tomato sauces, oil, ketchup, eggs, vegetable greases, emulsions, concentrates, baby food, etc.); • cosmetic, pharmaceutical, chemical and petrol-chemical industries (starch, cellulose, wax, colorants,

beauty creams, toothpaste, detergents, disinfectants, emulsions, inks, latex, lotions, emulsifiers oils, pigments, proteins, resins, vitamins, etc.). But what about the homogenizing principle? In order to permanently mix one or more substances in a liquid, a homogenizer must be used in such a way as to make it possible to micronize and disperse the suspended particles in the fluid, rendering it highly stable even during successive treatments and storage. The product reaches the homogenizing valve at a low speed and at high pressure. As it passes through the valve, it is subject to various forces that cause the micronization of the particles: violent acceleration followed by immediate deceleration causes cavitation with explosion of

the globules, intense turbulence together with high-frequency vibrations, impact deriving from the laminar passage between the homogenizing valve surfaces and consequent collision with impact ring. Homogenization can occur with the use of a single stage homogenizing valve (suitable for dispersion treatment), or double stage homogenizing valve (recommended for use with emulsions and for viscosity control when requested). FBF Italia’s range of machines can be commonly classified as follows: High pressure homogenizers Positive displacement pumps Laboratory homogenizers Positive displacement pumps for product containing particles. www.fbfitalia.it

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DRINK - BEVERAGES - JUICES - LIQUID - WINE - LIQUOR - BEER TECHNOLOGY - PROCESSING - PACKAGING - BOTTLING - AUTOMATION

RESEARCH & DEVELOPMENT AND GREEN APPROACH ARE THE KEYS FOR THE FUTURE Rotas Italia, leader in the printing of self-adhesive labels in reel, present at Drinktec-SIMEI (Hall C3 Stand 223)

otas Italia (Rotas Group), founded in 1967 by Francesco Celante, has become a reference point in Italy in the manufacturing of adhesive labels for wine and spirits and other industries thanks to significant investments and a big “green” passion. Rotas Italia, as a pioneer and an innovator in its field, has assembled by itself its first printing machine for self-adhesive materials in reel and is able to offer to its customers the experience of 50 years of activity always aiming to exceed expectations. Investments in highly skilled human resourc-

es and in Research & Development has made possible the creation of an experts team which constantly studies new solutions in order to better represent the emotions that the label wants to transmit and to bring to life the passion of the winemakers. The respect of environment has always been a Rotas’ priority and since more than 40 years, even before pollution prevention laws were introduced, Francesco Celante has adopted eco-friendly measures to follow his ethical beliefs. The sustainable approach of the Rotas Group has led to produce a 99% harmless

Francesco Celante

FORSCHUNG & ENTWICKLUNG UND DER “GRÜNE ANSATZ” SIND DIE SCHLÜSSEL FÜR DIE ZUKUNFT

ROTAS Italia, führend im Druck von selbstklebenden Etiketten auf der Rolle, anwesend auf Drinktec-Simei (Hall C3 Stand 223)

OTAS Italia (Rotas Group), gegründet 1967 von Francesco Celante, ist dank bedeutender Investitionen und seiner großen «grünen Leidenschaft» zu einer Referenz in der Herstellung von selbstklebenden Rollenetiketten für die Wein-Spirituosen und andere Industrien geworden. ROTAS Italia, Pionier und Innovator in der Branche hat seine erste Rollenetikettendruckmaschine selbst entwickelt und gebaut und ist in der Lage, den Kunden

seine über 50 Jahre Erfahrung anzubieten immer mit dem Ziel, die gesetzten Erwartungen zu übertreffen. Investitionen in hochqualivizierte Arbeitskräfte, Forschung und Entwicklung haben ein Expertenteam geschaffen, das ständig nach neue Lösungen forscht um Etiketten zu produzieren, die die Leidenschaft des Winzers für sein Produkt nach aussen tragen und lebendig werden läßt. Die Rücksicht auf die Umwelt hat bei ROTAS

seit über 40 Jahren oberste Priorität. Lange bevor Umwelschutzgesetze eingeführt wurden, hat Francesco Celante umweltfreundliche Maßnahmen getroffen, um seinem moralischen Gauben zu folgen. Um diesen Pfad weiter zu verfolgen hat ROTAS das RAFCYCLE-Projekt von UPM unterschrieben, welches viele Akteuere aus der Produktionskette einbezieht. Von der Etikettenfirma bis zum Winzer - jeder sollte weitsichtig handeln. Der nachhaltige Ansatz der ROTAS Gruppe hat dazu

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waste, to use more than 95% of FSC (Forest Stewardship Council) certified paper to print labels, to sanitise the water in big tanks and in the end to recycle even the cleaning rags. Ecology reaches the company’s activity at any level, wine labels included: solutions as the eco-friendly Biolabel, the Etna’s lava label or the red-wine-printed label are perfect examples of internationally recognised labels. “We live and work in Treviso, inside an unique natural environment. The company - the founder speaks - borders a branch of the Botteniga (river) which then flows into the Sile, both are wellhead rivers. Here we are building a 2-hectares green area where The river in the back of Rotas Der Fluss, der hinter Rotas fliesst.

geführt, das bei der Produktion zu 99% harmlosen Abfall anfällt. Es werden zu 95% FSC-zertifizierte Papiere zum Druck der Etiketten verwendet, um das Wasser in großen Tanks am Ende keimfrei zu machen und sogar die Reinigungsfetzen recyceln zu können. Jede Ebene der Firma agiert unter ökologischen Gesichtspunkten - natürlich auch was Weinetiketten angeht: Lösungen wie zum Beispiel das «eco-friendly Biolable», das «Ethnalava-Etikett» oder die mit Farbe aus Rotwein gedruckten Etiketten sind perfekte Beispiele für international anerkannte Weinetiketten. «Wir leben und arbeiten in Treviso in einer einzigartigen natürlichen Umgebung. Die Firma - der Gründer spricht - begrenzt einen Abzweig des Botteniga, der in den Sile fließt. Beide sind Quellflüsse. Hier bauen wir einen 2 Hektar großen grünen Bereich, indem sich unsere Mitarbeiter inmitten der Natur ausruhen können. Wir möchten dort auch ein Brücken-Museum aufbauen, welches ein allegorisches Abbild der menschlichen Gesellschaft und ihrer unterschiedlichen Kulturen darstellen soll. Die Realisierung eines solch wunderbaren,

our collaborators will have the chance to rest inside the nature and where we would like to realise a Museum of Bridges, which is an allegorical image of the union between people and cultures. The transformation of a wonderful natural space for us is a social duty. Our collaborators need to grow in a positive environment” Francesco Celante highlights. He’s also a promoter of many social initiatives linked to the territory. Rotas Italia numbers 50 years in business - 1967 - 2017 3 factories: Treviso, Barcelona, Prato 20.000 m² headquarter Staff of over 130 people, 60% of which is less than 40 years old 3 main business markets: enology, manufacturing and RFID 6 elements to work with material, surface, ink, adhesive, liner and RFID 1 ethic certification 1 social balance 14 international prizes and recognitions during the last 3 years

natürlichen Bereiches sehen wir als eine soziale Pflicht an. Unserer Mitarbeiter sollen in einer positiven Umgebung wachsen», ansichten von Francesco Celante, der auch Förderer vieler anderer sozialer Initiativen ist. Daten ROTAS Italia 50 Jahre am Markt / 1967 - 2017 3 Standorte: Trevise, Barcelona, Prato Hauptsitz mit 20.000 qm mehr als 130 Mitarbeiter, 60% davon unter 40 Jahre jung 3 Hauptgeschäftsfelder: Enologie, Produktion und RFID 6 Elemente unserer Arbeit: Material, Oberfläche, Farbe, Kleber, technische Unterstützung und RFID Ethische Zertifizierung Soziales Gleichgewicht 14 internationale Preise und Auszeichnungen in den letzten 3 Jahren Forschung & Entwicklung in ROTAS Italia 2 hochspezialisierte R&Ds (15 Engineers – 4Hochschulabsolventen mit Auszeichnung)

Research & Development in Rotas Italia 2 highly specialised R&Ds (15 engineers - 4 graduated with honors) 6 registered patents: the first one in 1980 for 3D design and later Rotas Vision, Business Card Machine, Bike label, iLabel Music, Code Scheme Production machines developed and built by Rotas specialists State-of-art printing machines First in the world to realise independently a RFID tag on metal (2007) Collaborations with Rotas Italia MIUR - CNR - ENEA - Confindustria Italian Universities: Ca’ Foscari (Venice), University of Genova, University of Trento, IUAV Venice International Universities: Clemson University and Boston MIT (USA), University of Sophia and Kejo (Japan), University of Jerusalem (Israel) Winner of 2 MIUR (Ministry of Research) Clusters: ITS Italia 2020 and CLARA Members of Fabbrica Intelligente. www.rotas.com

6 registrierte Patente: das erste von 1980 für 3D-Design und später für die ROTAS-Visionen, Business Card Maschine, Bike Lable, iLable Music und Code Scheme Produktionsmaschinen entwickelt und gebaut von ROTAS-Spezialisten State-of-art- Druckmaschinen Die ersten der Welt, die unabhängig ein RFID-Schild auf Metall realisieren (2007) Zusammenarbeit mit ROTAS Italia MIUR - CNR - ENEA - Confidustria Italienische Universitäten: Ca› Foscari (Venice), University of Genova, University of Trento, IUAV Venice Internationale Universitäten: Clemson University and Boston MIT (USA), University of Sophia and Kejo (Japan), University of Jerusalem (Israel) Gewinner von 2 MIUR (Ministerium für Forschung), Clusters: ITS Italia 2020 und CLARA Mitglied von «Fabbrica Intelligente» www.rotas.com

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HEAT PRODUCTION SYSTEM FOR RESIDENTIAL AND INDUSTRIAL ENVIRONMENTS

ounded in 1958, ICI CALDAIE S.p.A. is a cutting edge company in the heating industry due to its continuous research and development of highly reliable heat generators, always keeping up with technological evolution.

Today ICI CALDAIE S.p.A offers a complete range of products both for the domestic market, such as boilers from 32 to 20000 kW, and for the industrial sector, such as heat generators from 34 to 32000 kW (steam, diathermic oil or superheated water).

In order to comply with todayâ&#x20AC;&#x2122;s energy saving demands, ICI CALDAIE also offers a whole array of heat recovery generators. On top of its industrial and residential solutions, the company also provides its clients a wide range of complete services, ideally suited to be remotely managed, with the highest standards in terms of reliability and long-lasting performances. ICI CALDAIE has several brunches in England, Spain, Russia and Kazakhstan, and representative offices in Bielorussia, Ukraine, China and USA. Its sales network covers the global market and counts important partnerships both on a local and international level. www.icicaldaie.com

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YOUR EXPERIENCE. OUR TECHNOLOGY. AMAZING RESULTS. STEAM GENERATION SYSTEMS FOR BREWERIES The steam generationâ&#x20AC;&#x2122;s systems SIXEN, FX, GX and GSX are innovations with high technological content, designed to maximize energy efficiency of heating and production processes related to the beverage sector, especially in beer applications.

icicaldaie.com

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P.E. LABELLERS BECOMES PART OF PRO MACH, INC. TEAM

ntegrated packaging solutions leader Pro Mach, Inc. announced today it has acquired global highspeed labeling solutions provider P.E. Labellers SpA. The addition of Italy-based P.E. Labellers expands Pro Mach’s capabilities to provide high-speed decorative labeling and integrated solutions worldwide. All global subsidiaries and management teams of P.E. Labellers join the Pro Mach team. P.E. Labellers has been a technology leader in automatic high-speed rotary and linear labeling equipment for more than 40 years and provides a wide range of innovative labelers and solutions for consumer and industrial packaged goods companies from more than 10 facilities worldwide. P.E. Labellers’ solutions are completely modular and include self-adhesive, hot melt, cold glue, roll-fed, and sleeve labeling technologies. Full modularity and a universal machine body gives users flexibility to easily install and swap different labeling systems depending on need and production environment. P.E. Labellers’ innovative ADHESLEEVE technology, which uses pre-glued films, has received industrywide acclaim for its reliability, efficiency, sanitary design, and overall environmental friendliness, as well as reduction of costs and downtime. P.E. Labellers has more than 10,000 rotary and linear labelers installed worldwide.

“We’re pleased to welcome P.E. Labellers founder Bruno Negri and his global team to Pro Mach,” says Mark Anderson, Pro Mach President and CEO. “With the addition of P.E. Labellers, Pro Mach now has a very complete labeling solutions portfolio for almost any customer. Along with our other industry leading brands NJM Packaging, Weiler Labeling Systems, Axon, EPI Labelers, and ID Technology we now have a full-range of primary, secondary, and tertiary labeling

solutions for virtually any application, including high-speed production lines, custom packaging, ecommerce, and complex pharmaceutical requirements.” Bruno Negri, co-founder and Chairman of the Board of P.E. Labellers, along with Nicola Schinelli, Vice Chairman of P.E. Labellers, will continue to lead the P.E. Labellers team, spanning over 400 employees across the world. “Pro Mach and P.E. Labellers bring together a great deal of experience and success in complementary and diverse markets,” says Mr. Negri. “Together we have many outstanding opportunities to better serve our mutual customers and introduce new ones to some of the packaging industry’s most innovative solutions across the entire packaging line. We remain fully committed to providing the global marketplace with the best labeling technology and customer support and I firmly believe with Pro Mach we have the ideal partner to help us continue our tremendous growth. We share a common strategic vision for the longterm future and will be adding new facilities to help us continue our focus and commitment to actively improving our already exceptional quality and service. I very much look forward to continuing to lead the P.E. Labellers team as we enter the next chapter of our story.” Pro Mach has grown rapidly into a leading single-source provider of high-perfor-

mance packaging lines and integrated solutions. It continues to add complementary packaging and processing machinery solutions and engineering services to advance its integrated systems capabilities worldwide. Since 2010, Pro Mach’s installed base of machinery solutions has more than doubled and sales outside of the United States have more than tripled. Pro Mach supports a global customer base with operations in North America, Europe, Middle East, and Asia. With more than 30 equipment brands sold around the world, Pro Mach continues to look at opportunities in global markets to strengthen its position as the preferred supplier of complete high-performance packaging lines. “Many of our global customers want a single source provider of machinery solutions and integrated systems that will help them simplify line development, achieve optimum performance, reduce risks, and better manage costs,” said Barry Heiser, Pro Mach President, Global Filler and Integrated Solutions. “The core keystone systems that many of our high production customers want to integrate first are filling, capping, and labeling. The addition of P.E. Labellers advances our high-speed capabilities and helps us better serve these customers worldwide.” www.pelabellers.com Come to visit us at Drinktec Hall A5 – stand 315

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EFFICIENT END-TO-END SOLUTION FOR DOSING MEMBRANES

RICO Elastomere Projecting GmbH Am Thalbach 8, A-4600 Thalheim/Wels www.rico.at

iquid silicone (LSR) dosing membranes are frequently used to ensure that viscous fluids can be dispensed cleanly. These membranes are particularly common in the food industry, where they are used to stop products such as ketchup and honey from leaking or dripping. Dosing membranes can also be found in shampoo bottles. Thanks to the technology, bottles can be turned upside down without the contents leaking out. Fluids can be dispensed, usually through a cross-shaped slit in the membrane, by squeezing the bottle.

Simtec Silicone Parts LLC. 9658 Premier Pkwy. Miramar, FL www.simtec-silicone.com

The production of dosing membranes involves combining elastomers and thermoplastics. In a onecomponent (1K) process, the elastic dosing membrane is molded out of silicon and then modified in a number of stages depending on the required application. Two-component (2K) procedures are used to join the elastic membrane with a solid plastic ring. This makes it easier to work and fit the membrane. Precision mold production technology is the most decisive factor in this process, although considerations such as the right choice of material as well as automation also play

Silcoplast AG Luchten 75, CH-9427 Wolfhalden www.silcoplast.ch

HTR HĂ¤rtereitechnik GmbH Am Thalbach 7, A-4600 Thalheim/Wels www.htr-rosenblattl.at

an important part. Innovations such as temper-free materials mean that there is an ever-stronger focus on 2K processes. Based in Thalheim bei Wels in Austria, RICO Elastomere Projecting GmbH has spent years developing the required mold manufacturing technology, and is firmly established as an expert partner for custom elastomer projects. 1K â&#x20AC;&#x201C; the standard technique Membranes are still commonly produced using 1K injection molding. This requires complex assembly stages following production, such as attaching the membrane to the bottle closure. The drawbacks of this procedure are clear. After production, the parts drop into a container below the machine. The next step involves postoperational processes such as tempering and talc-powdering of the LSR membrane, in order to stabilize the material, extract excess siloxane and stop the individual parts sticking together. Then the membranes are separated so that they can be positioned and fitted on the closure. This is followed by slitting the membrane.

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The entire production procedure is time-consuming and also cost-intensive due to the various processing stages. Controlled processing of elastic parts increases the cost and time required still further. 2K processes: unrivalled precision in mold production technology Rico has been producing membranes using a 2K process for more than a decade. Two injection technologies are combined in a single mold: in one half, a ring is produced, from polyamide (PA) for example, using a conventional injection molding approach, while in the other half, the LSR membrane is mounted on the thermoplastic ring using a liquid injection molding or LIM technique. This 2K process demands special know-how in mold design. Precise temperature control and accurate separation of the mold’s cooled thermoplastic side and heated LSR side are essential. Rico has built on the comprehensive expertise of its RICO GROUP partner HTR. The heat treatment specialist advises Rico on the options for refining the various types of high-quality steel that Rico uses in its molds. This guarantees outstanding product quality and long useful lives. Choice of material a decisive factor The choice of materials is especially important when it comes to elastomer processing. Rico has access to materials data collected over the past 20 years, and also works closely with raw material producers, meaning that newly developed materials can also be taken into consideration. When using temper-free materials that comply with food safety regulations, a slit can be made in the LSR membrane immediately after injec-

tion molding. This removes an entire work step, with the slit made straight after the production process. The combination of LSR and a solid plastic ring as a means of support simplifies processing of the membrane during the manufacturing process, right through to the final assembly of the sealing cap. Effective automation concept The PA rings are made using a hot runner nozzle over a sub-runner. An automated rotary mold carries the premolds to the LSR side of the mold, where the components are injected directly onto the PA ring, using a single cold runner nozzle for each component. At the end of each cycle, the 2K membranes are removed from the mold under controlled conditions by a handling system, which allows the form to close again, meaning that production can continue. There is enough time during the subsequent closing and injection process to make cross-slits in the membranes outside the machine. For this purpose, a removal robot carries the molded parts to a special cutting and punching device. After the parts have been centered “online”, the slit is made. This procedure is suitable for both 2K components and pure LSR articles. Finally, the parts are removed from the processing unit on a conveyor belt. This approach removes the

need for assembly and processing later on, as the dosing membrane is ready for application and can be mounted directly in the bottle closure. With a view to further innovation and the interlinking of industrial manufacturing processes in accordance with Industry 4.0 principles, industry leader Rico is also considering connecting the production of sealing caps and dosing membranes. In line with the group’s strong reputation for production efficiency, this would mean that most of the required processes were carried out during production.

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stone of dosing membrane production. Depending on the number of items, stable and automated processes almost always outperform semi-manual solutions on account of their superior quality standards and by removing the need for subsequent assembly work. Greater investment in such equipment often pays dividends in the short term, if all of the related variables are taken into account.

The use of 2K technology to manufacture dosing membranes makes implementing such a highly automated process far simpler. A number of possible design proposals are already on the drawing board.

to take advantage of the complete service portfolio. Clients can either manufacture parts themselves or have them produced at one of the RICO GROUP’s high-end production facilities.

Development and construction as basis for production In this context, Rico is also concentrating on production-driven serial and assembly construction, providing customers with end-to-end project support in its role as a primary contractor. Shrinkage and distortion can be calculated in advance for a wide range of materials with the help of simulations. Finite element method (FEM) calculations, which are best known for their aerospace applications, are also used. These calculations allow for realistic simulations of parts, such as assembled seals, on a screen, as well as component optimization. All developments are assessed and tested by means of manufacturability checks before the parts are produced. Customers also receive support and training during the commissioning and handover of production plant, enabling them

Favorable outlook in niche market Specialized plastics processing – the automated production and refining of 2K LSR parts – is growing in importance, especially in the packaging industry. The group is focusing on the combination of plastics and conventional elastomers such as silicone and rubber. There are only a handful of processors worldwide with such specialist knowledge. This is an attractive, high-potential market – demand for such combinations is rising in more and more industries, such as the automotive and medical technology sectors, and materials manufacturers are constantly bringing new materials with higher performance standards onto the market. Summary Mold manufacturing technology and top-quality materials are the corner-

About the RICO GROUP The RICO GROUP is a premium, full-service global supplier for custom elastomer and plastics projects. The group forms a powerful international technology and production network with a total of four sites in Austria, Switzerland and the US. Its portfolio ranges from production of injection molds and advice on developing components right through to serial production of customized components. The focus is on processing elastomers, in particular liquid silicone (LSR) and solid high temperature vulcanizing silicone (HTV). Components are produced using one-, two- or multi-component injection molds, including LSR + thermoplastic, rubber + thermoplastic, LSR + metal, LSR + LSR, and thermoplastic + LSR + metal inserts. Molds and molded parts are used in a host of different sectors, such as the medical technology, automotive and plumbing supplies industries. Although the components are not visible at first glance, they are central to product functionality and safety. For further information, visit www.rico-group.net

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OMAG INVEST IN CUSTOMER SATISFACTION

ince 1973 Omag designs and develops vertical and horizontal packaging machines and complete lines; with more than 40 years of experience in the packaging industry has acquired a unique know-how. With an headquarter of more than 4000 sq.m Omag’s growth never stops; in fact, thanks to the new manufacturing plant opening, the whole productive area reach more than 6000 sq.m and allows to manage the entire production cycle, from the technical-commercial analysis to after sale assistance including order management, mechanical, electronic and software designs, assembly and testing. Redoubled workforce and production capacity place Omag in a more competitive position and makes possible to reduce the lead-time between order handling, designing and building. In this way scheduled deadline will be respected and customer satisfaction is ensured: this is an imperative for Omag, engaged in offering more and more focused sales and after-sales services, based on dialogue, collaboration and productive exchange.

What we do Continuous innovation and technical research allows Omag to guarantee strength, reliability and durability of its machines, all built with a pleasant design and according to GMP and FDA standards and made to ease cleaning procedures and replacement of any component. Every machine is customizable, can easily pack a wide range of products in different pouches dimensions and sizes and can be designed on one or more packaging lanes according to customer’s indications about speed and production. Our solutions for sachet size: • C3, vertical continuous motion packaging machine; • CP, vertical intermittent motion packaging machine with sealing plates; • CO, horizontal packaging machine that allows to produce Doy-pack and 3-side sealed pouches; • CG, carousel packaging machine starting from pre-formed sachets. Alternatively, for stick-pack size: • CS, vertical intermittent motion packaging machine; • CS-Junior, a compact and flexible version of CS machine; • DIVA, vertical intermittent motion machine designed for sugar packaging. According to the type of product to be packed, Omag equips its machines with different dosing system: • Oscillating dosing system ideal to pack granular and free-flowing products like sugar, tea and salt;

• Auger dosing system developed for powder and not free-flowing products like baking powder, cocoa powder, coffee powder and flour; • Pump dosing system designed for liquid, viscous, pasty, creamy products and gel like syrup, peanut butter, sauces, ketchup and liquid soap; • Special applications for tablets, capsules, dried fruit and seeds. Every machine can be completed with robot counting and feeding systems, cartoning machines, customized with a large variety of optionals and finishing on the base of customer specifications and for food, chemical, cosmetics and pharmaceutical industries. This is Omag: evolution and flexibility, meeting new challenges head on. www.omag-pack.com

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FROM CONVEYOR BELTS TO WEDGE WIRE SCREENS COSTACURTA’S WIDE RANGE OF SOLUTIONS FOR THE FOOD & BEVERAGE INDUSTRY

ostacurta S.p.A. - VICO is an Italian company specialised in the designing and production of metal components for industrial manufacturers and architecture, serving markets worldwide. The company, with its 95 years of consolidated experience in the Made-in-Italy production, is based in Milan and has 2 production facilities in the province of Lecco. Since 1921 Costacurta has been investing and researching to be more and more competitive on both the Italian and international market. The company has a divisional structure allowing effective operations on different markets, where Costacurta works according to its mission and values.

Its entire product portfolio originates from wires and plates, and is made of: • Filtering elements • Conveyor belts • Products for the Oil & Gas, chemical and petrochemical sectors

Metal conveyor belts Metal conveyor belts are used in many industrial processes and sectors, from metallurgical engineering, to the pharmaceutical and food industry. These belts can be used for applications that require tem-

VON FÖRDERBÄNDERN BIS ZU WEDGE WIRE SCREENS

DIE BREITE PALETTE VON LÖSUNGEN VON COSTACURTA FÜR DIE FOOD & BEVERAGE INDUSTRIE

ostacurta S.p.A-VICO ist ein italienisches Unternehmen, das sich auf die Entwicklung und Herstellung von Metallkomponenten für Industrie und Architektur auf internationalen Märkten spezialisiert hat. Mit Sitz in Mailand und mit zwei Produktionsstätten in der Provinz Lecco verfügt Costacurta über eine in 95 Jahren erworbene solide Erfahrung des „Made in Italy“. Seit 1921 hat sich das Unternehmen dauerhaft und innovativ weiterentwickelt, um auf nationalen und internationalen Märkten immer noch wettbewerbsfähiger zu sein.

Bis heute hat Costacurta die Spartenstruktur beibehalten, um auf den verschiedenen Märkten agieren zu können, wobei das Unternehmen seinen Werten und seiner Mission, die diese Marke kennzeichnen und ausmachen, treu bleibt. Das gesamte Produkteportfolio ergibt sich aus Rohstoffen in Form von Drähten oder Blechen und besteht aus: • Filterelementen • Förderbändern • Produkten für die Öl-, Gas-, Chemieund Petrochemieindustrie

Förderbänder aus Metalldraht Die Förderbänder aus Metalldraht werden in vielen industriellen Prozessen in der Stahlverarbeitung, in der Pharmazie und Nahrungsmittelindustrie verwendet. Diese Bänder können bei Anwendungen eingesetzt werden, welche Temperaturen im Bereich von etwa -150° C bis + 1150° C erfordern, auch bei chemischen oder mechanischen Stressbedingungen. Costacurta hat umfangreiches Know-how bei der Entwicklung und Herstellung von Förderbändern aus Metalldraht erworben und kann den Kunden, auch nach individuellem Wunsch, eine

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peratures ranging from approx. -150°C to +1.150°C, even under mechanical or chemical stress. The company has gained a deep understanding in the designing and manufacturing of metal conveyor belts and is able to support its customers in choosing the most appropriate solution, helping them in terms of materials and type of belt to purchase on the basis of operating conditions, shape, size and weight of the products to be conveyed. In the beverage sector, Costacurta’s products can be used in different applications. In particular, the belts are used for heat shrink tunnels or shrink wrappers where the final product needs to be wrapped with a heat-shrinkable film. The belts are designed to guarantee an excellent stability of the product during

breite Palette von Lösungen anbieten und unterstützt diesen bei der Wahl der Materialien, der Art des Bandes und seiner Form, je nach Betriebsbedingungen und je nach Format, Größe und Gewicht der zu transportierenden Produkte. Auch in der Getränkeindustrie finden sich Costacurta Produkte in verschiedenen Anwendungen. Insbesondere werden unsere Bänder bei Schrumpftunnel oder Bündelpackmaschinen eingesetzt, wo das Endprodukt mit Schrumpffolien umhüllt wird. Diese Bänder wurden entwickelt, um hervorragende Stabilität des Produkts zu gewährleisten, sowohl beim Zuführen und beim Abtransport, als auch beim Prozess. Die konstante Bandgeschwindigkeit, die sich dadurch ergebende Verringerung der Vibration und eine hohe Betriebssicherheit garantieren eine ordentliche Verpackung der Bündel, Pappe, Six-Packs etc. Kantenspaltfilter (Wedge Wire Screen) Neben den herkömmlichen Filtersystemen von Costacurta werden als Ergän-

the whole process. The constant speed operation of the belt, reduced vibration levels and a high functioning reliability really guarantee the perfect wrapping for any pack, six-pack and others. Wedge wire screens Among the usual filtering systems, Costacurta also offers the wedge wire screens. This product allows an effective separation while guaranteeing a high mechanical resistance. The VICO-Screen® is designed for retaining materials, filtering and sieving. It has countless applications, mainly in the chemical, mining, pharmaceutical, plastic, paper and food industries. Thanks to their mechanical and construction features, which guarantee a high product resistance, the wedge wire screens can be considered in some cases a more efficient alternative to metal meshes and perforated plates, depending on the specific needs of the customer. The wedge wire

zung des eigenen Sortiments von Filterlösungen auch Wedge Wire Screens angeboten. Diese Produkte ermöglichen eine effektive Trennung und gewährleisten eine hohe mechanische Beständigkeit. Die VICO-Screens® von Costacurta eignen sich zum Zurückhalten von Materialien, zum Filtern und zum Sieben. Die unzähligen Anwendungen betreffen vor allem die Chemie-, Bergbau-, Pharma-, Kunststofffindustrie und nicht zuletzt den Lebensmittelsektor. Dank ihrer besonderen mechanischen und konstruktiven Merkmale, die einen hohen Widerstand des Produkts gewährleisten, kann der Wedge Wire Filter in einigen Fällen als leistungsfähigere Alternative zu Drahtgeflechten und Lochplatten in Betracht gezogen werden, auch in Abhängigkeit der spezifischen Bedürfnisse der Kunden. Der Wedge Wire Screen werden durch spiralförmiges Wickeln eines kontinuierlichen Drahts in ‘V’-Form auf einem Stützstab hergestellt. Auf diese Weise wird, dank der Vielzahl von

screen is a filtering element made of Vsectioned wires, arranged in a parallel manner and welded to support bars or rods. The V-section minimises the risk of clogging, allowing an effective separation of solid elements (smaller than 1 mm) from liquids, both in coarse screening and finer screening procedures, thanks to the wide range of slots available. The VICO-Screen® can also be supplied as a flat panel, often used during germination in the production of beer. The VICO-Screen® can be made with wires and supports of different shapes, sizes and materials in order to be able to resist to different temperatures, pressures and corrosive or abrasive actions. Malt houses, breweries and distilleries can use Costacurta’s VICO-Screen® in their clarification and filtration plants. The slots (from the smallest of 30 µm) are suitable for many production processes, from the smallest plants to industrial scale productions. www.costacurta.it

Öffnungen, sowohl beim Grob- als auch beim Feinfilterverfahren, das Verstopfen des Filters vermieden und eine effiziente Trennung der festen Elemente (auch bei Durchmesser unter einem Millimeter) von Flüssigkeiten begünstigt. Die VICO-Screens® können auch in Form von flachen Platten geliefert werden, die oft als Gärbett im Brauprozess verwendet werden. Sie können mit Drähten und unterschiedlich geformten Trägern, in verschiedenen Abmessungen und Materialien gefertigt werden, um unterschiedlichen Temperaturen, Drücken und korrosiven oder abrasiven Effekten standzuhalten. Mälzereien, Brauereien und Brennereien können die VICO-Screens® von Costacurta in ihren Klär- und Filtrationssystemen verwenden. Die Durchgänge (mit einer Abweichung von einem Minimum von 30 µm) kommen den unterschiedlichen Bedürfnisse der Produktion entgegen, von kleinen Anlagen bis zur Produktion im industriellen Maßstab. www.costacurta.it

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continued from page 13

ing power supply and feeding systems, for processing and storing food liquids. Our most successful products are the horizontal tanks (standard or light – isolated or simple walled) and the vertical tanks (with hatch or bolt-on lid). Their capacity goes from 1,000 lt up to 35,000 lt. We use high-quality materials, with their own certificates of origin, chemical analysis and certificated mechanical characteristics. B.G. utilizes cutting-edge machinery for the processing of stainless steel and the following welding: TIG-MIGSAW-LASER-CONTINUOUS SEAM. A digital rendering is provided for each product in order to better verify the product compliance with the customer’s requests and criteria. BG SRL offers services too, not only products. Our philosophy has always been oriented to the customer’s scrupulous

satisfaction, which lead us to develop the manufacturing of water tanks, in addition to our original milk tanks. • Water emergency • Refrigerated tanks • Storage tanks FOCUS ON THE WATER

PRODUCT Possible practical uses: • BOWSERS FOR DRINKING WATER STORAGE AND DISTRIBUTION • BOWSERS PROVISION • EQUIPMENT AND CUSTOM TECHNICAL FEATURES • TANKER ARRANGEMENT CONSIDERING THE MAXIMUM CAPACITY OF THE TRACTOR • SELECTION AND GUARANTEED ALIGNEMENT FOR A BETTER BALANCE OF THE VEHICLE Designing and manufacturing of stainless steel tanks for the transport, the storage and the supply of water resources. Fields of application: - CIVIL SECTOR - AGRICULTURAL SECTOR - INDUSTRIAL SECTOR. www.bosellicisterne.com

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INSPECTION AND TRACEABILITY: BEVERAGE SUPPLY CHAIN UNDER CONTROL

eader in serialization systems for pharmaceuticals, Antares Vision aims to grow also in the beverage industry, providing its expertise and technology for the tracking of products throughout the supply chain and systems for label inspections. Antares Vision systems for tracking and inspection of packages, installed worldwide within major pharmaceutical companies’ plants, are an important calling card for the increased traceability and safety demands of the food and beverage sector. “The Track & Trace systems have until now been mainly applied to pharmaceutical

“Many manufacturers are still turning, for traceability solutions, to generic software houses or seek to develop software internally, often without possessing proper expertise and without considering the BOS-Bottle Orientation System: vision head and illuminator installed on labelling machine

INSPEKTION UND RÜCKVERFOLGBARKEIT: KONTROLLE AUCH FÜR DIE GETRÄNKEVERSORGUNGSKETTE

ührend im Bereich der Serialisierungssysteme für Arzneimittel, hat das Unternehmen Antares Vision sich jetzt das Ziel gesetzt, seinen Einfluss auch im Bereich der Getränkeindustrie auszudehnen, und möchte sein Fachwissen und seine Technologie zur Produktverfolgung über die gesamte Versorgungskette sowie bei Systemen zur Inspektion von Etiketten zur Verfügung stellen. Die Kamerasysteme von Antares zur Verfolgung und Inspektion von Produkten sind weltweit bei den bedeutendsten Pharmaunternehmen im Einsatz, was eine ausgezeichnete Visi-

serialization, also in light of the national regulations that are making it mandatory in several countries,” explains Paolo Gilberti, Business Development Manager of the Industrial Vision Systems Division of Antares Vision. “However, they are destined to become increasingly relevant in the beverage industry. We believe that, even in the absence of legislation imposing serialization of single items, this industry will gradually adopt standard tracking rules. Antares Vision is not only one of the leading companies in the world in the development of Track & Trace systems, but it is the only one that manages the tracking of the entire production chain by integrating logistics warehouse management, and authenticated controls for the consumers”.

tenkarte auch im Hinblick auf die gesteigerten Anforderungen des Lebensmittels- und Getränkesektors in Sachen Rückverfolgbarkeit und Sicherheit darstellt. „Bis heute sind unsere Track&Trace-Systeme vor allem bei der Serialisierung in der Pharmaindustrie zum Einsatz gekommen, auch in Anbetracht der nationalen Vorschriften, die in verschiedenen Ländern derartige Systeme zwingend fordern,“ erklärt Paolo Gilberti, Geschäftsentwicklungsleiter der Abteilung Industrielle Kamerasysteme von Antares Vision. „Doch diese Anforderungen werden auch in der Getränkeindustrie im-

mer vordringlicher. Auch wenn die Serialisierung der einzelnen Artikel heute noch nicht gesetzlich vorgeschrieben ist, glauben wir, dass die Getränkeindustrie sich allmählich auf die Anwendung der Standardregeln zur Produktverfolgung einstellen wird. Antares Vision ist nicht nur eines der weltweit führenden Unternehmen bei der Entwicklung von Track&Trace-Systemen, sondern es ist auch das einzige, das die Verfolgung der gesamten Produktionskette anbietet, und zwar unter Einbeziehung des Warenlager-Logistikmanagements sowie verifizierter Kontrollen für den Verbraucher.“ „Was

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existence of industry specialists”, comments the manager. “We are positive that the beverage industry’s reception to Track and Trace systems will greatly increase, especially because they allow the individual tracking of any defective or contaminated product and a quick withdrawal from the market, avoiding to lose entire batches”. All printing and control functions can be included in compact “standalone” units, or in integrated kits on board existing machines which allows considerable space savings on packaging lines. Solution for labelling machines Another cutting-edge technology in the field of vision controls for food and beverage is the inspection of labels. “Labelling is a critical stage in primary and secondary packaging, not only for the information that labels provide and for traceability, but also for exquisitely aesthetic aspects”, states Gilberti. “Antares Vision has developed solutions designed specifically for the labelling industry dedicated to food packaging”. The ALC system, Antares Label Check is able to check die Möglichkeiten zur Verfolgbarkeit von Produkten betrifft, wenden sich heute viele Hersteller noch an generische Softwarehäuser oder versuchen, die entsprechende Software betriebsintern zu entwickeln, oft ohne über das erforderliche Fachwissen zu verfügen und ohne in Betracht zu ziehen, dass die Industrie dafür ihre Spezialisten hat,“ kommentiert der Manager. „Wir sind davon überzeugt, dass die Track&Trace-Systeme auch in der Getränkeindustrie immer stärker Fuß fassen werden, vor allem, weil sie die individuelle Rückverfolgung eines defekten oder kontaminierten Produkts ermöglichen, das dann schnell vom Markt genommen werden kann, ohne ganze Lose verlieren zu müssen.“ Alle Druck- und Kontrollfunktionen können in kompakten unabhängigen Einheiten enthalten sein oder aber in Bausätzen, die in bereits bestehende Maschinen installiert werden, wodurch eine beträchtliche Platzersparnis in den Verpackungsstraßen gegeben ist. Lösungen für Etikettiermaschinen Eine weitere innovative Technologie im Bereich der Kameraüberwachung in der Le-

the correct positioning and measurements the bottle, identifies the point where labels of labels on the package inline. must be positioned and communicates it Another innovative - and patented - sys- to the labelling machine, which moves the tem for labelling is BOS, Bottle Orientation plate according to the correct angles. An System, designed to orient bottles during advantage of the system is its adaptabilthe labelling phase. Its goal is to meet the ity not only to different designs but also to increasingly complex requirements that containers made of different materials. The have emerged in the bottling industry. “The highest performing version can operate on evolution of marketing and consumption machines whose production reaches 70 patterns has led to an increased use of thousand bottles/hour. glass and PET bottles, with studied shapes, engraved or embossed logos, especially for www.antaresvision.com limited production”, explains Gilberti. “There Serialization Unit Print and Check Wide Range, to secure the supply chain are already special bottle labelling machines on the market that require costly investment and long set up times, which are not justifiable for small lots or for third party manufacturers”. The BOS system instead relies on a single camera which, focusing on bensmittel- und Getränkeindustrie ist die Inspektion von Etiketten. „Das Etikettieren ist ein kritischer Moment sowohl bei der primären als auch bei der sekundären Verpackung, und zwar nicht nur aufgrund der Informationen, welche das Etikett enthält, und der damit verbundenen Rückverfolgbarkeit, sondern auch unter einem rein ästhetischen Gesichtspunkt,“ stellt Herr Gilberti fest. „Antares Vision hat diesbezüglich Lösungen für die Industrie zum Etikettieren von Lebensmittelpackungen entwickelt.“ Das ALC-System (Antares Label Check = Antares Etiketten-Kontrolle) ist in der Lage, auf einer Verpackungsstraße die vorschriftsmäßige Positionierung und die Abmessungen von Etiketten zu kontrollieren. Ein weiteres innovatives - und patentiertes - System ist das BOS (Bottle Orientation System = Flaschenausrichtsystem), welches die Flaschen in der Etikettierphase ausrichtet. Das Ziel besteht darin, den ständig komplexer werdenden Anforderungen, die auch in der Flaschenindustrie zu verzeichnen sind, zu entsprechen. „Die Entwicklung neuer Marketing- und Verbrauchsmuster hat zu einem vermehrten Einsatz von Flaschen aus PET

und Glas geführt, die besondere Formen haben bzw. in welche die Logos eingraviert oder eingeprägt sind, was besonders bei Produkten mit limitierter Herstellung der Fall ist,“ erklärt der Manager. „Auf dem Markt gibt es schon Etikettiermaschinen für Spezialflaschen, die aber hohe Investierungen und lange Rüstzeiten erfordern, die bei kleinen Losen oder für Dritthersteller nicht gerechtfertigt sind.“ Das BOS-System stützt sich dagegen auf eine einzige Kamera, die auf die Flasche gerichtet ist und den Punkt ausmacht, an dem das Etikett zu positionieren ist, wobei diese Werte dann der Etikettiermaschine mitgeteilt werden, so dass sie die Flaschen entsprechend der korrekten Winkel bewegen kann. Ein besonderer Vorteil dieses Systems ist seine Anpassungsfähigkeit, und zwar nicht nur an die verschiedenen Formen der Behälter, sondern auch an die Materialien, aus denen diese hergestellt sind. Die Höchstleistungs-Version kann auf Maschinen eingesetzt werden, deren Produktion bis zu 70.000 Flaschen/ Stunde erreicht. www.antaresvision.com

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DRY LUBRICATION, THE INNOVATIVE AND WINNING SOLUTION OF AEB Dry lubrication in food & beverage industry and its advantages

he evolution of the dry lubrication in the bottling industry was launched by AEB at the end of 2007 when we presented Sintodry and has been optimized during the following years by the creation of an automatic system of distribution. This kind of distribution device is a real innovation that has revolutionized what existed on the market. Dry lubrication is based on formulations which are ready to use, that is with no dilution in water, and supplied automatically on the belts, with specific equipment and suitable spraying stations, for short time – from 5” to 15” with a time interval

that may reach 4-5 hours between one delivery and the other. This system, called Dry-System, enables a product saving of about

70-80% and this means a saving of more than 50% from the economic point of view. The advantages obtained with the utili-

TROCKENSCHMIERUNG, DIE INNOVATIVE UND ERFOLGREICHE LÖSUNG VON AEB

Trockenschmierung in der Nahrungsmittel & Getränkeindustrie und ihre

ie Entwicklung der Trockenschmierung im Abfüllbereich wurde von AEB Ende 2007 mit der Präsentation von Sintodry begonnen und in den folgenden Jahren mit der Entwicklung eines automatischen Verteilungssystems optimiert. Diese Art von Verteilergerät ist eine echte Innovation und hat die im Markt vorhandene Technik revolutioniert. Trockenschmierung basiert auf gebrauchsfertigen Mischungen, die nicht mit Wasser verdünnt werden und mittels von speziellen Geräten und angepassten

Sprühstationen direkt auf die Förderbänder aufgebracht werden, mit Sprühintervallen von 5-15 Sekunden und 4-5 Stunden zwischen zwei Produktzuführungen Dieses Dry-System genannte System ermöglicht Produkteinsparungen von 7080% und bedeutet eine wirtschaftliche Einsparung von mehr als 50%. Die Vorteile des Einsatzes solcher Mischungen sind: • Sehr geringer Produktverbrauch im Vergleich zu Schmiersystemen mit herkömmlichen, auf Fettsäuren, Aminosäuren und Silikon basierenden Mitteln.

• Kein Wasserverbrauch • Beträchtliche Verringerung von Abfällen und durch die Schmierung entstandenen Stoffen, die nur schwer in den Abwasserkreislauf abgelassen werden können. • Keinerlei Schaum auf den Förderbändern und somit auch nicht auf dem Boden, dadurch eine Verbesserung der Produktionsräume • Keine Rutschgefahr für Mitarbeiter und somit eine Verringerung der Unfallgefahr durch Schmiermittellösungen auf den Böden.

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zation of this kind of formulations are: - very low product consumption if compared to the lubrication systems with traditional products based on fatty acids, amines and silicon; - no water consumption; - convincing decrease of waste material and of substances – produced by the lubrication - difficult to be discharged run into depuration plants; - total absence of foam on the belts and hence on the underlying floor, with an improvement of production rooms; - no danger that operators can slide, hence a reduction in the possible accidents caused by the lubricant solution on the floors. Dry lubricants and the properties of Sintodry The silicon-based formulation for the “dry” utilization proposed by AEB is Sintodry, a liquid lubricant for

Trockenschmierung und die Eigenschaften von Sintodry Die silikonbasierte Mischung für die “trockene” Anwendung von AEB heißt Sintodry und ist ein flüssiges Schmiermittel für Transportbänder von Plastikbehältern (PET) und Verbundkartonbehältern (TETRA Typus) für flüssige Produkte, Glasbehälter und Dosen, für den ausschließlichen Gebrauch mit Kunststofftransportbändern in der Nahrungsmittel-, Kosmetik- und Pharmaziebranche. Die Konzentration ist gebrauchsfertig. Verständlicherweise kann der Aspekt der Schmierung in Bezug auf Effektivität und Leistungsfähigkeit einer Abfüllanlage nicht unabhängig von anderen Faktoren wie Aufbau der Linie, Standort innerhalb der Produktionsanlage und Leistungsfähigkeit der Anlage gesehen werden. Unter Berücksichtigung dieser allgemeinen Bedingungen ist es klar, dass die Wahl des Schmiermittels und des passenden Verteilersystems Gegenstand der fol-

conveyor belts for the transport of plastic (PET) and poly-coupled carton (TETRA type) containers for liquid products, glass and cans, to be exclusively used for plastic conveyor belts in the food, cosmetic and pharmaceutical sector. The usage concentration as it is. It is clear that the only lubrication aspect, in terms of effectiveness and performance, represents for a bottling plant an element not to be set aside from other factors such as the line structure, their arrangement inside the production area and the effectiveness of the equipment. Considering these general concepts, it is clear that the choice of a lubricant and of its proper supply system will necessarily be subject to some considerations, in particular, the factors to be considered are: - the technical-applicative aspect intended in its wider context (belt speed, supply modality, friction coefficient, container weight, kind of water, etc.);

- the guarantee that the container is not directly (composition material) nor indirectly (serigraphy, label, production data, etc.) at-tacked; - the ecological-environmental aspect intended in the wider sense of observance of the functionality of depuration plants; - the safety aspect for operators present in production areas; - the economic aspect. The lubricant compatibility with composition materials (conveyor belts and containers) represents of course the first argument to face. It is useless to choose a formulation if it does not grant that it does not attack surfaces, independently from all other factors that may be considered afterwards. In order to value the “compatibility” between lubricant and container, trials are carried out on the different materials (glass, PET, PVC, paper/ poly-coupled, tinned plate) and also

genden Betrachtungen sein müssen: - der technisch-applikative Aspekt im weiteren Kontext (Bandgeschwindigkeit, Zufuhrmodus, Reibungskoeffizient, Behältergewicht, Wasserbeschaffenheit etc.); - die Sicherstellung, dass der Behälter weder direkt (Materialzusammensetzung) oder indirekt (Beschriftung, Etikett, Produktionsdaten etc.) angegriffen wird. - der Umweltaspekt im weiteren Sinne der Beachtung der Funktionsfähigkeit der Kläranlagen - der Sicherheitsaspekt für die Mitarbeiter im Produktionsbereich - der Kostenaspekt

aller anderen zu berücksichtigenden Aspekte.

Die Kompatibilität des Schmiermittels mit den verwendeten Materialien (Förderbänder und Behälter) ist natürlich zuerst zu betrachten. Es macht keinen Sinn eine Mischung zu verwenden, wenn die Oberflächen angegriffen werden, unabhängig

Zur Bewertung der “Kompatibilität” zwischen Schmiermittel und Behälter werden Versuche mit verschiedenen Materialien (Glas, PET, PVC, Papier/Verbund, verzinnte Platten) und zu Auswirkungen auf Bedruckung, Tinte etc. durchgeführt. Weitere Bewertungen werden zur Optimierung des Schmiermittels in Hinblick auf die verschiedenen entsprechend gemessenen Reibungswerte vorgenommen. Die Daten werden in den verschiedenen Bereichen der Förderbänder, Voll- oder Leergut, Drängelzonen, Produktionsstop bei laufenden Bändern, Zonen mit besonderer Reibung, Bänder verwendet mit verschiedenen Verpackungsgrössen ermittelt. Alle so gesammelten Informationen tragen zur Ermittlung von Sprühintervallen, Anzahl der Sprühstationen und Art der Sprühköpfe bei.

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the impact towards serigraphy, inks, etc. Other evaluations are carried out when the lubricant is optimized, with the survey of the different friction values, suitably measured. The survey is carried out in the different parts of the conveyor belts, empty or full containers – accumulation areas – production stop with belts moving – areas with a particular friction – belts utilized for packaging in different sizes. All the gathered information will contribute to define the supply/non supply times, the number of spraying station and the kind of supply heads. Lubimatic Control Dry, the dry lubrication professional equipment signed AEB Engineering AEB Engineering, the division of AEB specialized in professional equipment for food and beverage industry, proposes Lubimatic Control Dry,

Lubimatic Control Dry, das professionelle Trockenschmierungs Equipment von AEB Engineering AEB Engineering, die auf professionelles Equipment für die Food & Beverage Industrie spezialisierte AEB Abteilung, bietet mit Lubimatic Control Dry ein Gerät zur zentralen automatischen

centralized equipment for the automatic supply of “DRY” lubricants, with a ON/OFF programmable timing system. The lubricant is conveyed to the line by means of a membrane pneumatic pump with a pressure of 2,5-3 Bar. The system is suitable for one or more lines with the application of “satellites” and is able to supply up to 80-90 spraying stations. The spraying stations utilized with Lubimatic Control Dry are dry-system and antidrop and are able to grant a particular homogeneous nebulisation of the product on the entire surface of that particular area. Lubimatic Control Dry is used only with AEB “DRY” lubricants Sintodry. A 360 degree service and the attention to Regulatory Management AEB has a technical-commercial organization able to: - carry out all necessary inspections and evaluations in order to choose

Verteilung von Trockenschmierungen mit einer programmierbaren ON/OFF Zeitsteuerung. Das Schmiermittel wird mittels einer pneumatischen Membranpumpe mit einem Druck von 2,5–3 Bar zum Band befördert. Dieses System ist für eine oder mehrere Linien mit Einbeziehung von “Satelliten” geeignet und kann 80-90 Sprühstationen versorgen. Die mit Lubimatic Control Dry verwendeten Sprühstationen sind tropffreie Trockensysteme und ermöglichen eine besonders homogene Vernebelung des Schmiermittels auf der gesamten Oberfläche des zu behandelnden Bereichs. Lubimatic Control Dry wird nur mit dem AEB Trockenschmiermittel Sintodry verwendet. Ein Rundum-Service unter Beachtung der gesetzlichen Vorschriften AEB verfügt über eine technische Vertriebsorganisation, welche: - in der Lage ist, alle nötigen Untersuchungen und Bewertungen zur Auswahl der passenden Produkte und

the formulations and equipments suitable to any production plant; install control panels and lubrication lines; prepare and optimize the system; carry out programmed interventions to verify the equipment/product in order to grant the effectiveness and the maximum economic management of the plant; carry out possible modifications of the lubrication plant if there are changes in the order of the equipment and the relative conveyor belts.

All AEB formulations comply with EC Regulations about the utilization of chemical products in companies packaging, storing and transporting foodstuff and in particular with EC Regulation 852/2004 and those regulating the application of the HACCP self-control system. www.aeb-group.com

Geräte für jede Produktionsanlage durchzuführen. Steuergeräte und Schmieranlagen installieren kann; Das System vorbereiten und optimieren kann; Regelmässigen Kundendienst zur Überprüfung der Anlage und des Produktes zur Sicherstellung von Effektivität und maximaler Wirtschaftlichkeit der Anlage durchführen kann; Notwendige Modifikationen der Schmieranlage bei Änderungen an den Anlagen oder Förderbändern vornehmen kann.

Alle AEB Produkte entsprechen den EU Vorschriften über die Verwendung von chemischen Produkten in Lebensmittel verpackenden, lagernden und transportierenden Firmen insbesondere mit EU Verordnung 852/2004 und den Regelungen für die Anwendung von HACCP Selbstkontrollsystemen. www.aeb-group.com

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CRYOGENIC FREEZING: AIR LIQUIDE PRESENTS CRYO CABINET

ryogenic refrigeration processes play a fundamental role in food production and preservation, guaranteeing the product’s shelf-life, maintaining the product organoleptic quality as well as its hygienic preservation.

Thanks to a long experience in the field of freezing, Air Liquide – world leader in gases, technologies and services for Industry – developed the solution NEXELIA for Freezing and Chilling, which combines: gas from the ALIGALTM line, complying with food industry processing standards, including HACCP; cryogenic equipment (cryo cabinet, cryo tunnel, cryo immersion unit) and technical and specialistic assistance to companies of freezing processes and food chilling sectors. During TUTTO FOOD, the international fair of food and beverage which took place in Milan last May, Air Liquide officially presented CRYO CABINET, a cryogenic freezing cabinet made of fully welded stainless steel, designed in conformity with the most recent guidelines published by the European Hygienic Engineering & Design Group (EHEDG) and by the United Stated Department of Agriculture (USDA). CRYO CABINET can be used in any discontinuous process that needs flexibility and requires either to crust freeze, freeze or chill any food product (meat, poultry, fish and seafood, ready-to-eat meals, ice-cream, fruits and vegetables, etc...). CRYO CABINET is capable of working using liquid nitrogen or liquid CO2 and can be easily integrated into any production line. It is provided with two stainless steel fans, which guarantee an opti-

mal transfer of the frigories, increasing the efficiency of the cryogenic fluid and a uniform freezing. The range of cryogenic machines offered by Air Liquide also includes the CRYO TUNNEL ZF3 and the CRYO IMMERSION UNIT ZFV. CRYO TUNNEL ZF3 is a stainless steel cryogenic tunnel which can be readily integrated into any food production line. Its versatility allows crust freezing, freezing and chilling efficiently any type of food, using liquid nitrogen or CO2, improving the quality of the products. ZF3 is available in 4 freezing zone lengths and 2 belt widths in order to meet the specific productivity, space and installation requirements of the food processor. CRYO IMMERSION UNIT CFV is a patented vibrating cryogenic freezer, used to crust freeze or to freeze quickly single small products by dipping them in a liquid nitrogen bath. CFV is the most compact immersion freezer available on the market, which fits

into the smallest areas. Cryogenic freezing processes allow freezing food very quickly, obtaining small ice crystals which prevent cell-walls from breaking, guaranteeing the best preservation of the flavour and final appearance of the product. The advantages of cryogenic freezing also include a wide flexibility since the freezing process occurs quickly (3-4 times quicker than mechanical freezing), and a wide range of temperatures (from -60°C to -110°C), which make the process easily adaptable to different kinds of food products. https://industria.airliquide.it

Albrigi Technologies, food processing plants

Via Tessare 6/A, 37023 - Loc. Stallavena di Grezzana (Verona) - Italia Tel. +39 045 907411 - Fax +39 045907427 email: info@albrigi.it - www.albrigi.it

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COMAC, KEGGING & BOTTLING PLANT

t Drinktec 2017, in Munich from September 11th to 15th Comac, world-leader company in the production of kegging, bottling and canning plants, will display at its STAND HALL B4, BOOTH 306 four new machines. For three of them, the occasion will be a worldwide premiere: the Monoblock 32/20/6 for glass bottles, the Monoblock 28/4 for cans and the Microleaks detection system. Moreover, the Monoblock 14/2 for cans will also be introduced. Monoblock 32/20/6 for glass bottles and 28/4 for cans are the first ones of the new Comac full electronic monoblock family, at the top of the production range. Monoblock 32/20/6 for glass is equipped with electronic filling valves, while monoblock 28/4 for cans is equipped with electronic and volumetric filling valves. Both types of valves guarantee the best performance in terms of filling speed, level and quality parameters (oxygen pick up as first).

tially reducing the complexity and cost of the systems. The brand new monoblocks have some features in common: - They are totally “gear free”, both for rotation and height adjustment: everything is moved by means of servo motors electronically synchronized. - The motors include a lot of interesting features such as electronic clutches (based on the torque real time measuring), safe limited speed in jog mode, safe “freeze” position for the starwheels changeover etc.

In the monoblock 32/20/6, the filling level in bottles is determined by means of an electronic probe and this is an important innovation because the probe is movable inside the valve – The probe is inserted in the bottle just during filling, in this way, if the bottle explodes during pressurization, the probe will not be damaged.

- The electric consumption is reduced by over 50% compared to traditional monoblocks.

Both types of valves do not require a bottle lifting cylinder, thus substan-

As far as the 28/4 monoblock is concerned, the seamer is set in a

complete new “totally open” version, which simplifies the cleaning procedures while electronically synchronized with the filler as well. The monoblock 14/2 for cans is part of the Comac electro-pneumatic monoblock family and is equipped with the latest generation of the electro-pneumatic filling valves. These valves guarantee a fast, smooth filling with high accuracy in the final level, with a reduced consumption of CO2. The filling valves are compact and light, driven by a dedicated PLC and the customer can easily create and save dedicated recipes for his products, without limits for the filling cycles. These valves guarantee a fast, smooth filling with high accuracy in the final level and a reduced consumption of CO2.

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The filling carousel height adjustment is automatic - It goes directly to the desired height and stops in position automatically. The seamer, even if it is a small unit, is equipped with all the devices of the big machines such as the bubble breaker and the CO2 injection starwheel. The monoblock is executed in “plug&play” version, meaning it is delivered ready to be connected to the customer utilities and started, so it’s the perfect solution for craft breweries, because of its small dimensions and high production output. The Brand new Comac micro-leakage detection machine has been conceived to detect any micro-leakage of CO2 from a pressurized keg. At present, the technologies that are implemented allow to detect CO2 leakages via viewing systems or systems that monitor the differential pressure. The patented technology COMAC has introduced, in cooperation with FT System company, offers higher precision and sensitivity compared to the means previously described. Moreover, the machine is capable to handle

all types of kegs, in stainless steel or plastic, with all fittings. With its modular architecture, the machine can be supplied and/or em-

bedded in a pre-existing line. In both cases, the machine is equipped with its own PLC and a system for data, statistics and trend management, easily accessible by the final customer. As for all COMAC machines, this as well can be provided with remote assistance. Comac team will be pleased to welcome all visitors of Drinktec fair, keeping in mind the key concepts of its long experience: Total Quality and Customer Satisfaction. www.comacitalia.it www.comacgroup.com

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PERFECT COMBINATION OF TECHNOLOGICAL EVOLUTION AND RESPECT OF THE ENVIRONMENT

wo highly different products with a common denominator: perfect combination of technological evolution and respect of the environment. ENOPLASTIC presents its latest two pieces of innovation: two highly different products with a common denominator: their perfect combination of technological evolution with respect of the environment. DERMA: material standing as an alternative to traditional polylaminated for caps making; GREENLEAF: safety caps that stands out as the eco-friendly evolution of traditional screw caps 30x60. Unquestionably, DERMA is the best solution to improve technical features of caps and reduce environmental footprint. After all testing on the material before its being processed, ENO-

PLASTIC has tested it in the bottling plants of some customers. It used DERMA to produce customer’s usual caps, while maintaining their own features such as height, conic shape, and customized design. The result has then exceeded expectations the caps produced with DERMA evidenced better “adherence” to the bottle neck than the same caps but made in traditional polylaminated, and thickness tolerance has been slightly reduced thanks the innovative production processes. GREENLEAF safety caps have been created as the alternative to traditional screw cap 30x60, perfect for a market increasingly com-

mitted to reducing its environmental footprint and always looking for possibilities of customization and decoration. The production of GREENLEAF caps has cut aluminium requirements by 64% than for traditional screw caps 30x60, and in general materials are reduced by 47%. In addition to this, glass recycle is simpler, and space for handling and logistics is reduced by more than one third, meaning that 160 boxes are needed to handle and store 200,000 traditional screw caps, whereas just 47 are enough in case of GREENLEAF caps. It will also be possible to customized GREENLEAF at dramatically reduced costs in comparison with traditional screw caps 30x60. Do not miss the chance of seeing firsthand DERMA and GREENLEAF and visit ENOPLASTIC AT SIMEI 2017, HALL C2 - STAND 309. www.enoplastic.com

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GAI, LEADER MANUFACTURER IN BOTTLING MACHINES FIELD

AI company, founded in 1946 by Giacomo GAI, is leader manufacturer in bottling machines field. Worth-known product is the “monobloc”, enabling the whole production process in just two machines, one for the phases from rinsing to capping, and the other one for the labelling. The target sectors are the ones referred to wine, oil, distillates and, increasingly, BEER. ln 2013 it was developed an electropneumatic valve that is revolutionizing once again the way of bottling. This patented valve (doc. n° TO2012A000869) can work both sparkling products and still ones up to 20.000 bottles/hour. After 4 years since it appeared on the market, it’s well confirmed that results are really well-established . This valve allows to work from zero to 8 bar of pressure with a level adjustment from 25 to 100mm from the top of the mouth. Filling level is highly precise and the oxidation degree is minimal. All working parameters are set on the control board, consequently it is possible to easily move from one product to another one in a very short time. The valve is easy and safe to sterilize thanks to the dummy bottle (patented) with automatic positioning. The double line with low closure brings to great advantages both for the filling precision and for the degassing, as it totally avoids the perturbation due to the degassing of the product in the return gas line. The productivity gain on sparkling products is really relevant. This year GAI will take advantage of the international showcase of 27th SIMEI taking place inside DRINKTEC in München, to present preview some really relevant innovations.

We will exhibit the first MLE-4441CAN, to bottle in cans.

AWARD” of Innovation Challenge “Lucio Mastroberardino” 2017.

Therefore new horizons are opening for the company, whose production has turned up today just to the standard bottle filling.

Furthermore, it will be proposed some solutions for the cleaning (CIP), as well as it will be presented the last innovations developed in the last 2 years, during which GAI R&D has put into effect the great technological research in which it was economically and in passion invested.

Furthermore it will presented the new defective bottle testing machine, aiming to reduce downtimes in production, because of breakages of faulty bottles; this product will surely meet the interest of the most forward-looking operators. GAI is proud to have been recognized of the “TECHNOLOGICAL INNOVATION

In 2016 GAI activity reached the important 70 years anniversary, coinciding also with the extension of the plant in all production departments, offices, warehouses, up to duplicate the previous area.

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A huge investment to plan the next years of business. Export is nowadays the 80 % of the business turnover. Each year approximately 1.000 monoblocs are manufactured by the company and dispatched to all over the world.

Some words about two top relevant Countries for GAI sales: France and United States of America. For historical reasons, for its tradition of prestigious wines, France has always been an indispensable trade area. For this reason, since 1984,

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GAI owns in France a commercial and technical structure to follow the demanding transalpine customers, GAI FRANCE. From this year, also the United States are followed on-site, giving technical assistance and service through a home base, GAI AMERICA. It aims to support the American sales network from a technical and consulting point of view. Milestones of GAI have been the same since its foundation: technical assistance and spare parts for machine lifetime, 90% of components manufactured in-house, 80% of energy needs arising from renewable sources; investment in skilled human resources. www.gai-it.com IN SHORT

A GOOD EYE FOR CONTRASTS AND COLORS KTS AND KTX CONTRAST SENSORS FROM SICK

ith its KTS and KTX product families, SICK is presenting new, powerful contrast sensors from a forward-looking, innovative platform. The patented TwinEye technology for improved contrast detection and sensing distance tolerance (+- 5 mm), the specially developed three-color LED with its high-precision, color-mixed light spot, and the jitter that has been minimized to a level never before seen, coupled with absolute high-speed switching frequencies, open up a world of new possibilities when it comes to detecting contrasts and – for the first time in a sensor – colors too. IO-Link and additional integrated functions such as recipe management ensure maximum versatility, while the innovative, multifunctional 7-segment display guarantees simple yet customized sensor setup, operation, and visualization. Familiar applications such as the detection of print marks or the control of industrial labeling processes benefit from even greater process stability and performance. The sensors detect high-gloss

materials and complex contrasts, even on heavily jittering materials. The integrated color mode also enables reliable detection of even the most minor contrast differences and color features. More applications, more flexibility The KTX product family offers compatibility without compromise: Both the hole pattern for mounting the sensors and the electrical connectivity facilitate a 1:1 migration from the SICK product families that are already proven and widespread on the market to the new technology platform. In its spacesaving compact housing, the KTS meets all requirements of modern machine con-

cepts. The KTS contrast sensors come in “CORE” and “PRIME” configurations; these offer different levels of functionality, enabling a variety of different automation needs to be met individually and cost-effectively. The even more finely granular grayscale resolution of the KTS and KTX, the integrated color mode, and the large number of other technical innovations in both product families are setting a new standard in the market for contrast sensor technology – and opening up additional areas of application at the same time, such as the detection of wafers, the management of reel changes, or quality control.

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pygsa Drying & Vision Systems

YGSA Drying & Vision Systems was born as the consequence of the enthusiasm of 2 entrepreneurs experts in the world of Artificial Vision and Drying Systems, to give solutions to market needs. “We realized that standardized solutions were offered to problems with completely different roots that did not respond to their customer needs” says the commercial director. This is how we began to develop Bespoke Solutions for the industrial automation process and quality control in multiple industries, but mainly in: Detergent and Cosmetics, Beverage and Food and Farmaceutical Industry. At that time System´s Software were of complex use, with no regards to the final consumer´s technical knowledge. We decided to create easy-to-use machines for the different line staff levels and the results were very satisfactory. ARTIFICIAL VISION INSPECTION SYSTEMS Product and manufacturing lines

CheckWeight

pygsaVision 360 Label

automatic quality control through pictures product processes even in high speed production lines. pygsaVision 360 Label • Capsule Inspection • Alignment control of labels & seals • Quality control labelling • Presence / Absence • Control the integrity of the label. • Check that the label is correct • Traceability (Code reading, batch verification, date verification) pygsaVision Checkplus • Control of codes and lots • Cap control • Control of filling levels • Color control • Label Control •Modular system (allows you to combine inspections of other models according to your needs) •You can implement various additional features to be carried •Out by standard models (subject to status)

AIR DRYING SYSTEMS Removes superficial water from the sample in the production line blowing out with air. It prevents possible oxidation such as product water retention and facilitate all labeling processes. It does not need any external compressed air connection. INDUSTRY 4.0 Our software tool seeks to improve the productive and bottling processes by focusing on the system and specially on the OEE (Overall Equipment Effectiveness). As well, on the improvement and quality of the product obtained. EXPULSION SYSTEMS We offer a pneumatic system capable of removal from the nonconforming product or like diverters in the production line. DYNAMIC WEIGHING SYSTEMS Dynamic weighing control enabling insurance of the correct quantity of product provided. Connectivity with other monitoring unit for the dosage system synchronization.

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pygsaVision CheckWeight • Capsule Inspection • Alignment control of labels & seals • Quality control labelling • Presence / Absence • Control the integrity of the label. • Check that the label is correct • Traceability (Code reading, batch verification, date verification) Of course, the keys to success are our employees, our technical

and Research & Development department, allowing us to invest quality and robustness, constantly improve our Systems, getting involved with the company and contributing ideas and solutions. All of the above made us deserve the European Seal of Innovative Excellence. Our Mision is to ensure the quality of the products, even in high speeds, reduce losses for the production

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problems early detection, objective control of the product eliminating the human factor, reduce customer complaints, and integrate control systems and production optimization. We customize solutions and our customers have evidenced that, as our Slogan says, with pygsa every problem has a solution:

Visit: www.pygsa.es IN SHORT

SEALED AIR WINS INTERNATIONAL RECOGNITION WITH A FOOD CATEGORY WORLDSTAR

ealed Air Corporation (NYSE:SEE) beat competition from around the world by winning a coveted WorldStar for their innovative packaging product Cryovac® Darfresh® on Tray. Organised by the World Packaging Organisation (WPO), the WorldStar Competition recognises advanced packaging design and technology and is renowned as the preeminent international award in packaging held every year. For the 2017 competition, there were 292 packaging projects entered from 35 different countries. Cryovac Darfresh on Tray won a WorldStar in the Food category. This success is followed by another win in the Czech Republic’s Obal Roku 2016 awards, where Cryovac® Darfresh® packaging system won in the Food and Save Food categories. The Czech wins were based on Sealed Air’s long-standing partnership with meat and sausage processor Kostelecke Uzeniny, where the system led to extended product shelf life and outstanding product merchandising for the processor. After winning a national competition for Cryovac Darfresh system, Darfresh on Tray was eligible for judging in the international WorldStar Competition. “Winning a WorldStar is a

real achievement. The competition attracts innovative entries from across the globe and is judged by leading experts,” said Jonathon Durnford, EMEA vice president of food packaging at Sealed Air Food Care “This year, 74 products were submitted in the Food Category, with each entry already having won acclaim in national or regional competitions. Darfresh on Tray’s success is testament to the outstanding performance of its unique second skin.” The Darfresh on Tray vacuum packaging system is designed to carefully wrap around every contour of a fresh meat product. This creates the second skin, which is highly abuse resistant and hermetically sealed to enhance food safety, quality and freshness. “Judging in the WorldStar awards focuses on whether a product delivers superior performance in its category and in the market. Darfresh on Tray delivers against this criteria as it can almost double shelf life compared to some other packaging formats, while also delivering significant efficiencies, added Durnford.

This innovative solution can make packaging processes up to 35 percent faster, reduce material usage by 40 percent and cut packaging volumes by up to 50 percent. Cube optimisation means that more food products can be transported per square metre, helping minimise the number of vehicles in the supply chain and improving sustainability. Darfresh on Tray will formally receive its WorldStar 2017 at a gala dinner in May of next year. This follows judging that took place on Nov. 17, 2016 in Vienna, Austria. “Darfresh on Tray helps processors and retailers to optimise packaging performance, reduce costs, lower carbon emissions and build brands. It is an honour to see these benefits recognised by leading professionals from the global packaging industry, concluded Durnford.”

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WIN WITH IC FILLING SYSTEMS AT DRINKTEC

C Filling Systems will be exhibiting at Drinktec once again - come and meet us on Stand C2-107 to view our machinery and discuss your precise needs. You can also enter our social media competition to win a €50 Amazon Voucher. Canning & Bottling for Microbreweries & Craft Brewers from one machine... Our machines offer the only option to fill and cap both bottles and cans with a single machine - all made possible with the appropriate optional attachments. We supply 2 valve, 4 valve & 6 valve versions with or without rinser, and with a single or twin head crowner or single or twin head seamer. Designed to package carbonated products such as beer, cider and carbonated soft drinks in glass bottles, PET bottles & aluminium cans. 3 phases of packaging are performed on a single steel base, on lockable wheels, making the unit mobile. Rinsing, counter-pressure filling, capping and/or seaming The new aluminium can filling and seaming option is available as a retrofit to all our existing counter pressure filling machines by adding a standalone seamer (single head or twin head) and adding the change parts for the filling valves and can holding plates. Automation at up to 1,000 bottles per hour with the Economical 551 Machine Our versatile 551 EPV Microblock is an automatic Rinser Filler and Crowner, which is in use across the world. One of the most important factors that helped these companies choose

our bottling technology is our ‘Y’! The innovative ‘Y’ shaped layout of our conveyors designs feeding in and out of the 551 EPV Microblock allowing for inline labelling, bottle feeding and unloading all to be undertaken by a single operator, allowing production of carbonated products at up to 1,000 bottles per hour, based on a 330ml bottle size. Win with our exciting #FillingSystems Social Media Competition! “Exhibitions are about making new connections and putting faces to names, as much as about seeing new equipment and innovations.” says Marco Solferini, Sales Director at IC Filling Systems. “So as well as showcasing our products designed for microbreweries in Munich this September, we’re livening things up for our visitors with a competition to win a €50 Amazon Voucher for the best video or photograph of our stand shared on social media. We’re working to develop our online social footprint, not just sharing information about our products, but also sharing useful industry stories, while not forgetting to have a bit

of fun.” To enter the competition, just take a photo or video of our stand (C2-107 in the SIMEI section), and share with the hashtag #FillingSystems on Twitter, Facebook or LinkedIn. A winner will be drawn on the 15th of September 2017, and the voucher will be emailed to the lucky winner.

SEE YOU IN MUNICH ON STAND C2-107!

Follow IC Filling Systems on Social Media: • Twitter - http://icfs.to/t • Facebook - http://icfs.to/f • LinkedIn - http://icfs.to/l • Website – http://icfs.to/dta17 For more information, email dta17@ icfs.to or call us on +44 (0)1865 520 083, +39 035 509 6769 or +1 707 236 6353 or click http://icfs.to/ dta17 to make an appointment to see us at the show. www.icfillingsystems.com

Munich, September 11- 15 2017 HALL C2 - Stand 506

Visit us at Drinktec to discover UNICO: the solution for small and medium producers To filter your products with a single solution obtaining a result with turbidity lower than 1 NTU

The result: input product (left) and output at 1 NTU (right)

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CHILLED NFC JUICES: THE BERTUZZI APPROACH

he market of fruit juice is developing quite rapidly and the share of NFC juices is considerably increasing because of their high quality. In Europe and the US (but also in whole world) 100% juice (not from concentrate) category is showing a strong growth potential. Of particular importance, in this sector, are the chilled juice, fruit juices that are prepared directly from the fresh fruit and then are just chilled and filled or slightly pasteurized and chilled in order to retain all organolectic characteristics. The majority of the chilled juice found in the shops shelfs is based on orange but other varieties like pineapple, grapefruit, carrots as well as blends (orange-carrot, orange-pineapple, carrot-lemon-pineapple etc.) are becoming more and more popular. The main hints for the design of a plant processing fresh fruit into chilled juices are: • Optimization of flow of fruit/juice • Optimization of characteristics of process equipment • Optimization of processing cycles in order: 1. Decrease processing times 2. Minimize oxidation of the juice 3. Keep high organolectic characteristics • Optimize CIP system to control the microbiology of the juice. Some of the machines used for the application are dedicated for a certain type of fruit, for istance: • Dedicated citrus juice extractors (orange, lemons, grapefruit), on order to minimize the essential oil content in the juice and assure a good control of the pulp. • Deshellers and dedicated presses for pomegranate to produce cloudy

or clear juice which importance is considerably increasing for the beneficial health characteristics. • Dedicated pineapple juicing in order to obtain high quality juice only from the edible part of the fruit without contamination with the peel. These are some examples but few. Extractors for juice/puree can be provided for apples, carrots, pears, passion fruit, banana, beets, mango, spinach, asparagus, berries, hawthorns guava. The obtained juice is immediately (blended or not) slightly pasteurized (65-70°C) and chilled before filling. All these examples of equipment have been designed, built and put in operation by Bertuzzi Food Processing Srl, an Italian Company that operates in this field since 1936 and that supplies plants and machines to process fruit and vegetables to produce juice, concentrates, baby food, jam, readymade drinks etc…

BERTUZZI FOOD PROCESSING Srl, founded in 1936, is one of the major world players in the design and supply of machines and complete plants to transform any type of vegetable and fruit into juices, concentrates, baby food, jams, ready-made drinks etc.

BERTUZZI FOOD PROCESSING Srl, fondée en 1936, est l'un des principaux acteurs mondiaux dans la conception et la fourniture de machines et d'installations complètes pour la transformation de tout type de végétales et de fruits en jus, concentrés, aliments pour bébé, confitures, boissons prêtes à l'emploi, etc.

www.bertuzzi.it

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BOTTLE WASHING

he automatic washing of returnable bottles has today reached a level of high specialization. AKOMAG is a young, flexible and dynamic company that bases its organizational strategy on Customer Satisfaction, the quality of its systems, its assistance services and technological innovation.The company has been working in the bottling sector for many years, and boasts a long construction experience, which allows it to guarantee maximum yields for the client, together with the highest level of operational practicality, minimum working costs and long lasting equipment, due mainly to the fact that the machines are built using certified, top quality materials. This experience and the company research are made available to the clients who demand only the best. The simple, modular structure of the companyâ&#x20AC;&#x2122;s production range has allowed for the progressive increase in the functions and level of sophistication, including special washing and sanitization sections, automatic process parameter control, system security devices, energy saving devices, the reduction of exhaust waste and automatic sanitization of the most important parts in terms of hygiene. During the design the utmost attention has been paid to ensuring the adoption of all details for health protection and operator accident prevention, along with all the necessary protective devices for noise reduction. Great efforts have also been made to reduce the size of these traditionally large and awkward machines, in order facilitate space optimization in bottling plants. The AKOMAG production range includes bottle washers, rinsers and sterilizers for glass and PET bottles and for large 3-4 and 5 gallon bottles, crate washers and various complementary machine accessories.The companyâ&#x20AC;&#x2122;s operational site is in Soragna (PR), and has a covered surface area of more than 1,500 m2 for production, plus a spare parts warehouse and technical, administrative and sales offices. www.akomag.com

AdverTime-MI

March 2017 Edition

• Unique Patented Design • Non-Absorbent Liner • High Hygienic • Maximum Flexibility • “Platinum Cured” Silicone Cover • Chemical and High Temperature Resistant • FDA Approved • Manufactured Under EN 16643.

Allegri Cesare S.p.A. Via Venezia, 6 • 20099 Sesto S. Giovanni (MI) - Italy Tel. +39 02.24.40.203/8 • Fax +39 02.24.05.781 info.comm@allegricesare.com www.allegricesare.com

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BRUNI GLASS, LEADING SUPPLIER OF PREMIUM AND SPECIALTY GLASS PACKAGING

runi Glass is a leading supplier of premium and specialty glass packaging for the spirits, wine, food, and gourmet markets. We are headquartered in the north of Italy, have locations in Europe and North America and serve customers all around the world. In 2016 Bruni Glass joined with Berlin Packaging, which supplies glass, plastic, and metal packaging and components, and is the largest and top-performing company of its kind in North America. Bruni Glass has 40+ yearsâ&#x20AC;&#x2122; experience, a world-class design studio, a network of high-quality manufacturers, and a team dedicated to thrilling service. Bruni offers more than 3,000 custom-designed products along with popular standard items. YOUR PRODUCT, OUR SHAPE The range of our specialty glass containers is currently divided into four market segments: food containers, containers for gourmet products (oil, vinegar and similar), bottles for spirits, bottles for wine. There are 550 shapes that are eventually divided into different combinations of capacities, mouths, and other design elements

thus creating a range of over 3,000 items. The range offered by Bruni is not limited to glass containers; it also includes different closing systems with natural or synthetic corks or other plastic, wood or glass systems. In relation to jars, Bruni can supply different closures in materials that can withstand special heat treatments (pasteurization and sterilization) for food preservation. Some of our containers,

although they were not conceived for the cosmetic market, have eventually been selected as packaging for bath salts, fragrance diffusers, liquid soaps and creams. WE HELP YOU FIND YOUR STYLE An exclusive and well recognizable customized design of a container is an added value for a brand. We design custom shapes for our customers and

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ing important exhibitions. The award ceremony takes place during a gala event where all finalists are celebrated and the winners get the money prizes established by the contest announcement. The 14th Edition of the contest will be presented this year at SIMEI@drinktec exhibition in Munich and the projects will be seen and voted by hundreds of wine and beverage industry professionals. You are welcome to HALL C2 STAND C209, Bruni Glass, to vote for your preferred project.

regularly expand our line of available designs to help them stand out. This is possible thanks to our Innovation Center. Innovation Center is composed by a team of Bruni Glass technicians with strong project, graphic and creative skills. We propose to our customers a full service, from the first sketch to the final prototype, thanks to the knowhow which was developed by longtime cooperation with glass factories and the adoption of advanced technological instruments. The creative process starts from shape, then customization continues with decoration. The Bruni Glass Innovation Center specialists are available to give customers their advice regarding the multiple possible decorations of a bottle or a jar – from embossing/engraving to color and label - with the objective to achieve the best results. BRUNI GLASS DESIGN AWARD: 20 YEARS OF SUCCESS Bruni Glass created its own Design

Award to drive innovation in the design of glass bottles and jars and launch the young designers. The contest, which occurs every two years, is a partnership between Bruni and top European design schools. Bruni Glass Design Award is a biennial design workshopcontest for the creation of new glass containers for the food industry (bottles and containers with the mechanical hollow glass technology) addressed to students of some European design schools. The contest lasts for 8 months and is divided into three main sessions in which projects are submitted and modified until they reach the final model. Going through a very demanding selection activity the 20 finalist projects are submitted to the public’s judgment by presenting single plexiglass models dur-

FROM THE IDEA TO GLASS Bruni Glass Design Award turns dreams and aspirations of young designers into a real work opportunity. Many projects submitted during the last 13 Editions have been launched on the market, thus becoming distinctive elements for some brands in the food industry. The authors of these projects are assigned not only the prizes according to the public’s judgment but also variable remuneration for 10 years based on the product impact on the market. All projects are registered and covered by patent by Bruni Glass. BruniGlass.com

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PTFE SOLUTIONS FOR THE FOOD INDUSTRY A COMPLETE LINE OF PRODUCTS

pecialist in the field of sealing systems and components since 50 years, PANTECNICA is constantly committed to develop and improve its offer with innovative and customized solutions. The following is mainly derived from the documentation of the manufacturer “ElringKlinger-Enginered Plastics”, of which PANTECNICA has been the exclusive engineering partner for the domestic market for over 30 years. These are innovative solutions in high performance plastics such as PTFE and PTFE, PEEK, PE-UHMW composites. PANTECNICA is able to meet the most specific market requests with solutions that meet the strictest standards of food and pharmaceutic industry. PANTECNICA’s long lasting experience in the application of almost any sector allows the company to supply both miniature components and seals up to 3.000 mm in diameter, with rapid delivery for both single-piece and largescale production. Moldflon® - Thanks to this fluorothermoplast that combines the properties of PTFE with greater freedom and costeffectiveness of thermoplastic transformation processes such as injection molding, the range of application of the materials so far used is greatly expanded thus expanding the range of solutions and products. RADIAFLON - PTFE/Compound Radial Shaft Seals Mainly employed on rotating shafts. Characterized by high chemical resistance, they can be used in case of insufficient lubrication and dry runs. Sterilizable CIP (Clean In Place) and SIP (Sterilisation in Place)

RADIAFLON

SPRINGFLON

“copyright by ElringKlinger Engineered Plastics”

Pressure up to 15bar with standard type. Peripheral speed > 35m / s. Temperature -60°C +200°C • Standard Executions: HN2390 and HN2580 and special customized solutions: multi-lip, friction-optimized, counter-sealed, single lip, hydrodynamic lip and various thickness and preload lips • Compounds in Compliance to: FDA, EU, AAA, USP VI Applications: in Food and Pharmaceutical Processes - Mixers and agitators (of fluids and powders) - Grinders - Fillers - Pumps - Centrifuges - Special executions for rotating filling machine distributors SPRINGFLON - PTFE /Compound Spring Energized Seals Used for single linear acting on pistons or rods, in rotating, rotating-slyding , angular and static applications. Characterized by high chemical resistance they can be used in poor lubricated or dry conditions. Sterilizable CIP (Clean In Place) and SIP (Sterilisation in Place) Pressure up to 700bar.

Linear speed up to 15m/s - rotating speed up to 2,5m/s Temperature -200°C+300°C • Standard executions and special or customized solutions, monoblock pistons, Hi-Clean versions • Compounds in Compliance to: FDA, EU, AAA, USP VI .... Applications: in Food and Pharmaceutical Processes - Dispenser - Packaging machines - Piston pumps - Special executions for rotating filling machine distributors MEMORY - PTFE/Compound Preload Seals Characterized by high chemical resistance they can be used in poor lubricated or dry conditions. Available in PTFE Compound and PEUHMW Sterilizable CIP (Clean In Place) and SIP (Sterilisation in Place) Used for single linear acting on pistons or rods, in rotating, rotating-slyding and angular motions. No sticking phenomenon even after long periods of inactivity Pressure up to 20bar Linear speed up to 15m/s - rotating up to 1m/s

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MEMORY

BELLOWS

“copyright by ElringKlinger Engineered Plastics”

Temperature -40°C +200°C • Standard executions and special or customized solutions, guided piston • Compounds in Compliance: FDA, EU, AAA, USP VI .... Applications: in Food and Pharmaceutical Processes - Filling Valves - Pneumatic cylinders and actuators - Dispenser - Packaging / Bottling Machines - Suction pumps BELLOWS Applications: in Food and Pharmaceutical Processes: • Protecting sterile areas • Filling systems with over 20million strokes achieved • Aseptic valves • Solenoid valves • Dispensers • Pumps and valves • Pressurization Valve (filling machines - P up to 6bar - 10mil cycles) • Blow molding valve (food design - P

DIAPHRAGMS/ MEMBRANES

up to 32bar - 4mm stroke - 10million stroke) DIAPHRAGMS/ MEMBRANES (executions: film, printed and turned) Applications: in Food and Pharmaceutical Processes: • Measuring Devices • Pumps • Pressure regulators • Valves Optimized with high flexural resistance properties, even under pressure. BELLOWS and MEMBRANES In virgin PTFE, PTFE modified or PTFE compound Resistant to chemical agents Sterilizable CIP (Clean In Place) and SIP (Sterilisation in Place) Can be used at temperature range between -60°C and +200°C. Vacuum pressure up to 6bar • Special and custom executions • Compounds in Compliance: FDA, EU, USP VI ....

TUBING

TUBING In virgin PTFE, modified PTFE or PTFE compound, Moldflon® Resistant to chemical agents Sterilizable CIP (Clean In Place) and SIP (Sterilisation in Place) Pressure up to 8bar Compounds in Compliance to: FDA, EU Applications: in Food and Pharmaceutical Processes: • Filling machines • Tank connection / filling machines valve ANTIFRICTION BEARINGS In virgin PTFE, PTFE compound, Moldflon®, PEEK Excellent resistance to chemical agents Sterilizable CIP (Clean In Place) and SIP (Sterilisation in Place) Operating temperature -100°C +250°C Suitable for dry applications with high PxV (up to 2,5N/mm² X m/s) No moisture absorption Corrosion free High static compressive strength (up to 80 N/mm²) Compounds in compliance to: FDA, EU, USP VI. Applications: in Food and Pharmaceutical Processes: • Shakers • Mixers, • Bottling lines • Conveyors • Packaging lines www.pantecnica.it

ANTIFRICTION BEARINGS

“copyright by ElringKlinger Engineered Plastics”

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MADE IN ITALY HIGH TECH AND DESIGN High quality raw materials and cutting-edge fabrication for manway doors and manhole doors, taking care of every detail. Design flexibility in order to provide the right solution every time

orzini S.p.A. has 60 years experience in stainless steel fabrication, and makes manway doors and manhole doors of all shapes and sizes. Every detail of these high-tech products is carefully thought out and developed throughout every phase of production, in our factory in Lauzacco, just a few kilometres from Udine (Italy). This allows constant control of the entire production cycle, which translates into a high quality product. Security and reliability ensure that our clients receive the right answer to all their storage and manufacturing needs in widely ranging sectors: food, wine, dairy, food preserving, beer, and fruit juice, as well as the chemical, pharmaceutical, industrial, anti-pollution, and plant industries. Today, a good percentage of Zorziniâ&#x20AC;&#x2122;s products, which are known and appreciated around the world, is earmarked for export to Europe, the Americas, Asia and Oceania. The development of advanced technical solutions and innovative designs, backed up by constant investments, is entrusted to a team of brilliant

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technicians. This sector, with its sophisticated three-dimensional design software for simulations, comes up with new products that meet all the clientâ&#x20AC;&#x2122;s specific needs, while always maintaining the reliability and security of manway doors and manhole doors that bear the Zorzini logo. In making its products, Zorzini only uses high quality raw materials sources from the finest steel mills in Europe â&#x20AC;&#x201C; cold rolled plating for making manhole doors and covers for manway doors, hot rolled, stabilised and pickled plating for doorframes. Our production line is made up of cutting-edge plants, from powerful 350 and 650 tons hydraulic presses for initial machining of the steel plating, to robotised welding systems and a latest generation, electric ultrasound polishing plant. Even the finest details are dealt with applying absolute precision: from the absence of sharp edges to welds that conform to ASME parameters, to polishing to provide everything from mirror to rough finishes, and through to the specific gaskets for each model, available in various materials, without welds.

All products are marked with an identity code that allows recognition for them at any time, covering the entire production cycle as well as traceability of the raw material used. The company enjoys a leadership position in the market, with 8,000 square metres under cover, high-tech plants, highly professional personnel and strict quality control. These checks are always done using pressures that exceed those encountered in operating situations. Short lead-times, a well instructed sales team and an efficient after-sales service complete what we have to offer. The Zorzini Company has acquired important international process and

product certifications, such as: ISO 9001:2008, ISO 14001:2004, TUV and PED. Zorzini is a company that applies sus-

tainability and social responsibility to its actions, in relation to people, the environment and the territory. Training and valorisation of human resources, reducing wastage in terms of materials and energy resources, investment in technology, and research and development are its primary objectives. All of this goes to make up the Zorzini guarantee. www.zorzinispa.com

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IDEAS, SOLUTIONS AND PLANTS FOR THE FOOD AND BEVERAGE INDUSTRY

ince 1983, SAP Italia has operated successfully on an international level in the field of construction of processing plants for the food industry. The range of services that SAP Italia offers its customers includes indepth feasibility studies, comprehensive and detailed cost estimates, custom design for specific needs, production, installation, testing, staff training, preventive maintenance, assistance with specialized technicians and a spare parts service. Our portfolio includes: • Mixing and carbonating units, • HTST pasteurizers and UHT sterilizer, • CIP and SIP plants, • Syrup and juice preparation rooms, • Batch and continuous sugar dissolvers, • Asepetic dosage and aseptic storage tanks • Turn key projects.

Thanks to constant efforts in the search for new solutions and numerous collaborations that have taken place over the years with leading customers in the industry, SAP Italia has gained extensive know-how in the various fields of operation and it’s proud to present the new series of plants specifically studied for aseptic treatment born from a fruitful cooperation with Refresco Italia. Refresco, European leader in the business of subcontracted soft drink bottling, engaged in the expansion of its product range and focused on ensuring the final customer a consistently higher guarantee on its products, has commissioned SAP Italia the study and development of one of the most ambitious projects ever conceived in the aseptic drinks production that covers a wide range of products, such as fruit juices, traditional

drinks, tea and milk. The strategy developed by the partnership, involving two of the major market leaders, is to achieve high goals if added value such as: - full automation to ensure extreme flexibility and the detailed control of every process parameter - reduction of waste during production - excellent energy recovery thanks also to the integration of Asepto-R Top with a Co-generation Plant of brand new conception. The technical staff of SAP Italia and Refresco Italia have been working together for several months, sharing decades of experience in research and production, in order to achieve perfection of the whole process and providing great attention to aspects related to the design and perfect sanitation. The result is a combination of tested technologies and new production concepts. Asepto-R Top can treat any type of drink and thanks to the special construction of the tubular heat exchanger, even

soft drinks containing solids or isotonic drinks with particularly aggressive salts. Each component installed on the plant has been selected with care among the best global manufacturers to ensure the reliability that SAP Italia installations are accustomed to offering in Italy. The supervision system, developed and produced specifically for this system, is intuitive, easy-to-use and reliable. Each variable is stored in the database and can be consulted at any time, ensuring full traceability of all production. ATK-R Top, the top range of aseptic tanks of SAP Italia completes the supply. The tank is meant to store the product after heat treatment and maintain its sterility. Thanks to its particular design, all possible contact with the atmosphere is protected by steam barriers. Perfect integration with the sterilisation plant of Asepto-R makes this the ideal solution to preserve product quality and sterility after the heat treatment, in stand-by for the filling process. www.sapitalia.it

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THE BEST NEW INNOVATIONS FROM THE GROUP AT INTERPACK 2017

he three companies from the Schio area exhibited at the 2017 edition of Interpack in a unique exposition area, where the public could experience first-hand examples of technological integration, applied to automation needs in packaging of user companies.

FP100

The new products and innovations were numerous. Tecno Pack presented a fully automated line able to pack with primary

DIE LETZEN NEUHEITEN DER GRUPPE, DIE AUF DER INTERPACK 2017 VORGESTELLT WURDEN FP100

nternehmen aus Schio werden auf der Interpack 2017 auf einer Ausstellungsfläche vertreten sein, auf welcher der Öffentlichkeit Beispiele für moderne technologische Integration präsentiert werden, die auf die Bedürfnisse der Automatisierung von Verpackungsunternehmen abgestimmt sind und die hier bestaunt und auch angefasst werden können. Zu sehen gibt es viele Innovationen und Neuheiten. Techno Pack stellt eine vollautomatische Linie vor, die bis zu 72.000

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flow pack and secondary robotised pack machines up to 72000 biscuits/hour. Companies visiting the stand were able to appreciate an application at the top of the current state-of-theart, applied to industrial packaging. In this plant, we integrated the new FP 100 E horizontal flow pack machine, the result of dozens of years of technological evolution, used day after day by Tecno Pack S.p.A. The experience gained by serving the

FV210

major players in the global market has enabled the Vicenza company to propose the most demanding users an even more advanced variation of horizontal flow pack machines. This combination provides markets with a fully electronic packaging machine with highly-sanitised cantilever frame, motorised film unwinding calender, side-sealing unit with two separate motors, transversal sealing units, both long dwell (with the innovative, fast changeover system) and high-speed box motion. The box motion version is currently the fastest prolonged sealing system with square motion of this type in the world; it combines the typical operating velocity of traditional D-like motion cut-seal machines, also known as long dwell, with the versatility of translating cut-seal machines, aptly known as box motion.

FV210

Diamond Tunnel

Kekse/Stunde bei der primären Verpackung in Schlaubeutel abpackt und anschließend robotergesteuert umverpackt. Unternehmen, die den Stand besuchen, werden sicherlich von einer Anwendung begeistert sein, die auf dem aktuellen Stand der Technik der Industrieverpackung ist. Denn in diese Anlage haben wir eine neue horizontale Schlauchbeutelverpackungsmaschine FP 100 E integriert, das Ergebnis von Jahrzehnten des technologischen Fortschritts, der Tag für Tag bei Tecno Pack S.p.A. gelebt wird. Die Erfahrungen, die den wichtigsten Akteuren des Weltmarktes zugutekommen, erlauben dem Unternehmen aus Vicenza seinen anspruchsvollen Kunden noch fortschrittlichere

horizontale Schlauchbeutelverpackungsmaschinen anzubieten. Diese liefern den Märkten vollelektronische Verpackungsmaschinen mit freitragenden Konstruktionen für zuverlässige Hygienisierung, motorisierter Folienzuführung, Längssiegelungseinheit mit zwei unabhängigen Motorisierungen, Quersiegelungseinheiten sowohl Long Dwell (mit innovativem Schnellwechselsystem) als

auch mit Box Motion mit hoher Geschwindigkeit. Die Box Motion-Version ist derzeit das schnellste Versiegelungssystem dieser Art, mit quadratischer Bewegung; es kombiniert die typische operative Geschwindigkeit der Schneide- und Versiegelungsmaschinen mit „D“ Bewegung, der sogenannten Long Dwell, mit der Vielseitigkeit der Schneideund Versiegelungsmaschinen mit

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Ultimate operational precision, design and solutions studied for high sanitization, ergonomics, mechanic and electronic stability, high-speed for prolonged sealing, controlled atmosphere (MAP), manometric dosing of liquids (alcohol and antimould), integration into advanced print systems, upstream and downstream interaction with any integrated system, easy and user-friendly touch screen, reliability and long service, make the new FP 100 packaging machine, designed to be integrated into automatic lines, the best top-of-the-range alternative for food companies that require the highest

quality and performance standards. Visitors were also able to see a vertical pillow pack machine based on the FV 210 model, a packaging machine completely made in stainless steel, equipped with an innovative cantilever frame, completely driven by brushless motors and able to produce 4-sided sealing bags with double gusset. IFP Packaging revealed the TWIN T 75 N 90 automatic shrink-wrapping machine, which was integrated into the FV 210 vertical system with the task of automatically grouping the

vertical bags and wrap them with shrink film, thus obtaining the socalled “secondary” packaging. A line for the automatic packaging of AFH industrial paper rolls in high-speed shrink film, based on the electronic continuous horizontal packaging machine – DIAMOND BOX – has made the visitor appreciate high technical profile solutions for the tissue industry. General System Pack offered the public three electronic horizontal flow pack machines, including the GSP55EVO INOX L.D., specifically

Diamond

Translation, auch bekannt als Box Motion. Absolute Genauigkeit während des Betriebszyklus, Design und Lösungen für hohe Hygienisierung, Ergonomie, mechanische und elektronische Stabilität, High-Speed für längere Versiegelungszeiten, kontrollierte Schutzgasatmosphäre (MAP), manometrische Dosierung von Flüssigkeiten (Alkohol und gegen Schimmelbildung), Integration von fortgeschrittenen Drucksystemen, vor- und nachgeschaltete Interaktion mit jedem integrierten System, einfacher und benutzerfreundlicher Touchscreen, Zuverlässigkeit und Langlebigkeit machen diese neue Verpackungsmaschine FP 100, die entwickelt wurde,

GSP55EVO

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designed for packaging small and medium pieces of cheese in a modified atmosphere and ready to be positioned and to work in hostile environments.

chine with great potential and excellent cost-quality- performance ratio; the excellent solution for worldwide medium-sized and artisan businesses – baking, for example.

The GSP65EVO for packaging food products in trays in a controlled atmosphere, followed by heat shrinking and the achievement of an excellent aesthetic and shelf life result. The presentation finished with the versatile and quick GSP50EVO, an electronic horizontal flow pack ma-

INTERPACK 2017 visitors have received targeted responses, dedicated studies and extremely toplevel solutions from the team of the three companies, to solve all issues with packaging in the most varied application fields. The group of companies headed by Tecno Pack

S.p.A. is confirmed as worldwide leader in the industry of machine manufacturers and packaging plants dedicated as “tailor-made clothing” to companies that entrust their success in this excellent Italian business.

GSP55EVO

um in automatische Linien integriert zu werden, zur besten hochwertigen Alternative für Lebensmittelunternehmen, die Spitzenqualität und -leistungen verlangen. Die Besucher können auch ein vertikales Schlauchbeutelverpackungssystem auf der Basis des Modells FV 210 kennenlernen. Eine Verpackungsmaschine komplett aus Edelstahl mit innovativer Schwingarmstruktur, die vollständig von bürstenlosen Motoren gesteuert wird und in der Lage ist Faltenbeutel mit quadratischer Form herzustellen. IFP Packaging präsentiert eine automatische Bündelmaschine TWIN T 75 N 90, die in das vertikale System FV 210 integriert wird und die Aufgabe hat, die Beutel automatisch vertikal zu bündeln und mit einer Schrumpffolie, für die „sekundäre“ Verpackung, zu umwickeln. Eine auf der elektroni-

schen horizontalen Verpackungsmaschine Modell DIAMOND BOX aufgebrachten Linie für die automatische Verpackung von Industriepapierrollen AFH mit Schrumpffolie für höhere Verarbeitungsgeschwindigkeiten wird das Interesse der Besucher wecken, die hohe technische Lösungen im Tissue-Bereich schätzen. General System Pack bietet dem Publikum hingegen drei elektronische horizontale Schlauchbeutelmaschinen, darunter die GS P55 EVO INOX L.D., die speziell für die Verpackung von mittelgroßem und kleinem Käse unter Schutzatmosphäre entwickelt wurde und auch in aggressiven Umgebungen betrieben werden kann. Die GS P65 EVO dient dem Verpacken von Lebensmitteln unter Schutzatmosphäre in Schalen mit anschließender Schrumpfung, dadurch erhält man äußerst ästhetische Ergebnisse von

hervorragender Haltbarkeit. Die vielseitige und schnelle GS P50 EVO schließt die Präsentation ab. Eine elektronische horizontale Schlauchbeutelverpackungsmaschine mit großen Potenzial und einem hervorragenden Verhältnis von Preis, Qualität und Leistung; die optimale Lösung für den Mittelstand und das Handwerk, wie zum Beispiel für Bäckereien. Die Besucher der INTERPACK 2017 erhalten von den Teams der drei Unternehmen gezielte Angebote, spezielle Studien und hochwertige Vorschläge für die Lösung aller Probleme bei der Verpackung in den verschiedenen Industriebereichen. Die Gruppe von Unternehmen, unter der Führung von Tecno Pack S.p.A., bestätigt sich international als Marktführer unter den Maschinen- und Verpackungsanlagenherstellern, mit Angeboten, die speziell auf die Unternehmen abgestimmt sind, die sich an diese erfolgreichen italienischen Firmen wenden.

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NO SUGAR? NO PROBLEM!

ne of the largest and most open discussions surrounding the beverage industry in 2017, the Sugar Tax is becoming a major game changer in the world of Carbonated Soft Drinks (CSDs). Brands are feeling enormous pressure from consumers and government bodies to become more health conscious, resulting in a switch from traditional sugars to artificial sweeteners. A simple change in recipe is proving to be more problematic than anticipated, causing beverage companies to overcome challenges from bottling right up to consumer satisfaction.

A CSD is typically made up of syrup and carbonated water. During the bottling process, the combination of the two produces foam on the surface of the drink. The problem arises when the sugar is swapped out for substitutes such as aspartame, sucralose and stevia. These products are characteristically less soluble in carbonated liquid, thus resulting in a greater production of foam in the bottling process. Unfortunately, this has created havoc in the bottling industry as the over-production of foam is causing lines to slow down, ultimately reducing output and productivity.

Thankfully, a revolutionary product has entered the carbonated bottling industry, aimed at counteracting excess foam production in artificially sweetened CSDs. The product, named Sustain®, is designed to be used as a processing aid in the manufacturing of carbonated beverages. This unique, non-silicone derived processing aid has been developed to allow manufacturers and brands to increase profit through more efficient filling, whilst also optimizing the consumers’ overall product experience. Jonathan Stott, business manager of Sustain®, said: “Sustain® allows drinks makers to maintain the taste and flavour of the drink while reducing the amount of excess foaming during the bottling process. As the demand for low-sugar drinks is on the rise, Sustain® can assist your brand in meeting consumer needs whilst maintaining line efficiency”. Sustain® can help to increase filling speeds by up to 25%, leading to better and more consistent filling, increased

productivity and fewer rejects. Jonathon explains: “Our customers have reported up to 50% faster start-up times. This can be accredited to the fact that the foam caused at filling is now under control”. Simply put, Sustain® can reduce brand costs in bottling of the drink and therefore increase profitability. CSDs are well and truly entering into the realm of health consciousness, and brands are feeling the pressure to constantly reformulate and conform to regulatory as well as consumer demands. Sustain® therefore comes as a welcomed aid to the soft drink industry, giving CSD manufacturers some much needed good news. Through its exclusive benefits, Sustain® can increase productivity and reduce production costs whilst enhancing consumer enjoyment, which cannot be achieved with any alternatives on the market. www.sustainco2.com For more information about Sustain®, please contact Jonathan Stott, on +44 (0) 7880 035289 or via email at jonathan.stott@stephensongroup.co.uk

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TMG IMPIANTI, PACKING AND PALLETIZING SOLUTIONS

stablished in the 1976, TMG has been successful on several global markets, thanks to a continuous research and a professional experience that allowed to gain a qualified technological know-how, to apply in the end of line systems all over the world. The direct contact with the customer is a chance of constant innovation of our packing machineries range, resulting progressively suitable for any needs and different applications. The products range comprises carton erector, carton packer, carton sealer, palettisers, depalettisers and robot. These machines are often combined together to supply complete turnkey solutions of automated packing systems end-of-line. In the latest years, TMG has realized many palletizing and packaging systems of different products, especially in Beverage sector, in which it has satisfied

many international customer’s needs. Nowadays TMG produces around 200 palletisers per year and has installed almost 7000 palletising systems all over the world since 40 years. Production range: Palletisers - Carton erectors - Case Packers and unpackers Tape and Glue sealers - Robots - Stretch wrappers - Conveyors and transports Pallet handling systems. Market sectors: TMG Impianti is specialized in handling bottles and containers, both glass and plastic (like PVC and PET) for the food sector, beverage (wine, juices, beer etc.), chemical and home and care industry (shampoo, detergents, washing powders) and special applications like mineral oil and edible oil. Another important industry where TMG Impianti is present is the “big bags and sacks”. The company is one of Eu-

ropean leading company in the sacks - big bags palletisation with several applications around the world in this industry. www.tmgimpianti.com

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QVISION-TECH SRL, ARTIFICIAL VISION SYSTEMS

Vision-Tech Srl comes from the desire to create a company highly specialized and focused in the research and development of systems for the automation of quality control of industrial production . The main field of activity of the company is the design and production of artificial vision systems for quality control in the packaging industry, especially for the food and beverage sector, dedicated to the inspection of closures (plastic and aluminum) and of vials/bottles/preforms. These systems, through the use of digital cameras and image processing systems, allow the automatic quality control at the end of the production line, with the ejection of defective parts, on the basis of the control tolerances set by the supervisor/operator. With a specialized staff operating for years in the field, QVision offers: • Experience, gained over 25 years in the field. • Reliability, ensuring maximum availability and maximum personal commitment at all stages of cooperation, from the initial feasibility study, to the realization of the product, its installation, training to the personnel working on the machines, the after-sale and the possible update of the product over the years, also according to the changing needs of the customer.

belief of the fundamental importance of a personal direct relationship, intended to transform the simple supplier-customer duality in a constructive and proactive cooperation, aimed at achieving a common goal.

• Willingness to growth and innovation in the search for ever higher quality standards, putting in first place the study and the development of increasingly advanced projects, using the most • Attention to the specific needs of the customer, in the modern technologies in the field

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Bottles Inspector Vision systems for the inspections of bottles and vials, in glass and plastic material, and PET preforms, to detect the typical defects of these types of productions. “Standard” modules are available for the inspection of the opening of the bottle, of the bottom external surface of the vial and for the inspection of the external side surface of the vial. This product line includes also a special system for the on-line inspection of bottles bundles, enclosed in heat-shrink film (QVisionHSB). Custom solution In addition to the standard products, QVision offers the possibility to supply “custom” systems, designed according to particular customers’ specifications, to allow performing special requests of inspection.

of images acquisition and processing. QVision also carries on a particular imaging application, dedicated to the Cultural Heritage world, through the creation of a scanning system for infrared reflectography, Scanner IR, of particular interest for art historians, restoration centers, institutions such as museums and cultural heritage authorities. Caps Inspector Vision systems for 100% automatic detection, during production, of the typical defects on aluminium and plastic closures, properly orientated and moved by a handling mechanical system. Caps Inspector is a modular vision system, which

can be equipped with one or more standard inspection modules. Caps Inspector can be installed on existing production lines, or it is possible to offer «turnkey» solutions, supplying the vision system complete of a proper mechanical transportation unit.

Thanks to the know-how acquired in years of activity in the sector of industrial applications of machine vision, the use of the latest technology and a proprietary software completely developed inside our company, we are able to analyze specific issues and offer “turnkey” solutions, innovative and reliable. www.qvisiontech.com

Caps Inspector offers an objective and repeatable control, allowing to obtain an improvement of the production quality and an optimization of the production process. The inspection software is fully owned by QVision. It is therefore possible, on request, to provide customized versions, together with dedicated hardware configurations, to meet specific customer needs.

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PMR SYSTEM GROUP: THE IDEAL PARTNER FOR YOUR SUCCESS

SINCE MORE THAN 45 YEARS SOLUTIONS MADE IN ITALY FOR PACKAGING

MR System Group is a leading manufacturer of filling capping and labelling machines; all solutions that provide an extremely positive contribution to companies that exploit it. The wide range of PMR proposals is addressed to the whole productive sectors and meets the most varied technical requirements. All components of our machines are completely â&#x20AC;&#x153;Made in Italyâ&#x20AC;?. No business district is precluded: from the industrial to the artisan one, from the serial to the prototype, all for a valid solution, standard or customized. We cover all sectors: from food to chemical, from cosmetics to construction industry, from pharmaceuticals to technology. Be it small, medium or big industry, for our Group the importance and value of a project are exactly the same, without any kind of distinction. To date, the constant technical sales development allows us to combine in a single solution design, production, sales and technical assistance with new protection formulas to Italy and abroad. Precise and accurate answers, this is the first of our objectives which is called the whole company staff; harmony, full cooperation, skills, enthusiasm and

FILLING UNITS: The dosing units we produce are suitable for volumetric, pneumatic and electronic filling of powder, dense and semi-dense products.

CAPPING UNITS: The capping systems we propose are appropriate for each type of closure: screw caps snap or twist off.

LABELLING UNITS: Our devices for labelling meet any requirements. Applications can be on top, on bottom, front/back, wrap around, print & apply, security seal, etc.

passion are the key factors for the success of our Group. The commercial organization, with direct contact or through the presence of agents and authorized distributors, covers the entire Italian territory and allows us to reach all continents.

cepting tougher challenges aimed at a constant and continuous improvement.

The experience, knowledge and abilities of our designers and engineers enable the constant monitoring of production processes, accordingly with the established delivery terms.

We participated at the Cosmopack 2017 edition in Bologna, Beautyworld in Dubay and with great satisfaction at Interpack 2017.

Through national and international exhibitions PMR always offers novelties, ac-

We have many visitors and new customers, we have reconfirmed and consoli-

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dated our relationship with countries like Germany, France, Russia, Middle East, East Europe, South Africa and Japan. The satisfaction of our customers makes us proud and motivates us to develop new challenges. WHY CHOOSE PMR We only use high quality raw materials The quality of all raw materials and components used in the production processes of our machines are tested guaranteed and rigorously Made in Italy. High reliability and ease to use Our solutions are designed and built to offer the end user maximum reliability and simplicity of use. We design and manufacture directly From design to construction, all phases of construction of our equipments take place in our plant.

PMR M3010, labelling line for two sides application

Excellent ratio quality/price Our packaging solutions combine high quality at a very competitive price. PMR was recognized by â&#x20AC;&#x153;Made by an Italianâ&#x20AC;&#x153;: the quality mark that certifies that all materials and services provided are strictly Italian. An additional confirmation of our continuous research of quality and excellence. More information about PMR SYSTEM GROUP could be found in www.pmr.it

PMR Automatic Rotary Monoblock

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TURNKEY SUPPLIES, WITH NO COMPROMISE

BM Service is an Italian Company with a long-term and widely renowned experience in the beverage market, specialized in the supply of TURN-KEY plants for water and soft drinks. Our mission is focused on delivering high technical services and values. We are not traders of machines, we are a proven skilled team able to deliver effective and value-added technical solutions tailor made on your real needs, granting the results you expect from us. You can count on an all-round support: from preliminary analysis of the business opportunity, through engineering and design of the production plant, then supply of recognized European quality brand new or usedrefurbished machines, offering maximum flexibility in terms of budget

requirements, performance and efficiency. Our specialists can provide necessary recommendations and reliable answers based on the understanding of your local market trends and consumerâ&#x20AC;&#x2122;s demand, thus provide cost-effective and flexible solutions able to suit your business plans within the timeline you foreseen. You can count and rely on an unique contractor able to manage a turnkey package throughout all stages, from the preliminary project till the final commissioning at your site. OUR STRUCTURE Internal engineering division Our experience and know-how can help you achieve your goals. We can support you in designing and building your customized solutions

for any applications in the beverage field, offering maximum flexibility in terms of construction, performance and cost. 7.500 m2 SHOWROOM Where our range of refurbished machines can be audited, inspected and tested with your products. A great opportunity to be sure of what you are going to invest your money for, before signing any agreement, thus controlling them during the progress of the activities till the factory acceptance test. 1.800 m2 WAREHOUSE Where held a wide stock of genuine and alternative spare parts for different machines, ready to be quickly delivered when you need them. EXPERTS ON FIELD Our team of over 50 qualified engineers experienced on processes and machines are available round- the-

TURNKEY SOLUTIONS FOR WATER AND BEVERAGE PLANTS VALUE - ADDED TECHNICAL SERVICES SPARE PARTS RETROFIT, UPGRADES & LINE CONVERSIONS

San Pellegrino Terme · 24016 ∙ Bergamo (BG) Italy · Tel +39 0345.23642 www.bbmpackaging.com

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clock to assist you throughout your machines’ lifecycle: -on-site installation, -on-line & on-field technical assistance, -preventive maintenance, -diagnostic visits. SOMETHING MORE WE CAN DO FOR YOU When the line is laid down, you need a skilled team of professionals engineers to make it run efficiently. We will assist you for the life cycle of the machines. • Hotline support. Our hotline assistance will help you to rapidly identify the malfunctioning therefore will drive your skilled engineers step by step for immediately fix it. • On-site field technical service. You can rely on our team of more than 50 qualified engineers to join

you on field to solve the emergency and make your machines run again in the shortest possible time. • Full-service maintenance agreement. Keeping the performance at the top for the whole lifecycle of your machines. TRAINING & SKILL-SHARING Get proactively involved your people is critical to the success of your business. We are glad to share our knowhow with your team. You can benefit from our technical on-site trainings: our skilled engineers will convey precious information to help your staff to operate the machines on their own, to detect malfunctions and quickly fix them, to run the machines more efficiently.

RELOCATION OF PLANT AND MACHINES BBM’s logistics engineering services are turnkey programs that comprise preliminary design, planning and management of activities at different stages and means, start-up and commissioning of the production line at known times and costs. • Design of new production line layouts. • Planning and management of relocation activities. • Organization and management of logistic means SPARE PARTS Whether for emergencies or normal wear and tear, BBM represents a valid alternative source for spare parts characterized by a wide range of items available in stock, quick delivery and competitive prices. BBM supplies both genuine and compatible spare parts for the leading international manufacturers’ machines. A valid alternative source that frees you from constraints and helps you solve problems quickly. If you are looking for a cost-effective alternative option instead of buy new parts, you can benefit from our additional services:

SPARE PARTS

VALUE - ADDED TECHNICAL SERVICES

• Refurbishment and rebuilding of your parts. • Exchange of overhauled assemblies. • Tailor made parts manufacturing. Visit: www.bbmpackaging.com

RETROFIT, UPGRADES & LINE CONVERSIONS

78 Pantone® 877 C

Pantone® 2758 C

AQUA

PRO

DRINK

PRO

MILK

PRO

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ARKEMA HAS UPDATED ITS GLASS COATING WEBSITE

rkema, leading company in the glass coating industry, has published a new website to present its solutions for glass containers coating. This website has a new structure and is improved with various articles, documents and videos explaining the different ranges of products, equipments and services. Established for the professionals from the glass and filling industries, the visitor has now the possibility to download Technical Data Sheets, marketing brochures and webinar supports about glass coating technics. The visitor can also contact Arkema’s experts for any request about new glass containers coatings or returnable glass bottles coatings. Arkema has more than 30 years of experience in the glass containers coating.

The company offers solutions for glass producers with hot-end and cold-end treatment (Certincoat® and Tegoglas®) and for bottlers with masking and protective coatings (Opticoat® and Kercoat®). To know more, visit www.glasscoating-arkema.com

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NEW BEER FILLING LINE IN MAINZ

new brewery for Mainz. The boys from Kuehn Kunz Rosen have realised their dream and recently started brewing “craft beer” for Mainz. The project has been accompanied by ourselves, the Clemens company, from Wittlich, among others. We have supplied a GAI MLE 881 filling machine for beer, a GAI 5106 exterior bottle washing machine and an Enos Speedy labelling machine. The filling line is an 8-position highpressure filler for beer with an 8-position rinser and a single-position crown corker from the company GAI. The pressure filler is equipped with electropneumatic filling pipes, which have already been patented and marketed in 2013 and have a capacity of up to

1,500 bottles/h in 0.33l beer bottles. The exterior bottle washing machine is also from GAI in Italy. The system consists of a bottle washing station, a bottle drying station and an anti-fogging device and has a capacity of around 2,500 bottles/h.

The complete line was built and put into operation by some of our technicians. If this type of filling line is of interest to you, we have a high level of expertise in machine and beverage technology which we would like to share with you.

The anti-fogging device ensures that, with a temperature of 3 - 4°C, the bottles remain free of condensation for labelling. The labelling machine is an Enos Speedy. The machine consists of a station for the body label, a station for the back label and a station for the Lsecurity tag. Depending on the equipment, this system has a capacity of up to 2,500 bottles/h.

You can find Clemens and our partners at DRINK TEC in Munich (11-15 September 2017) at the following stands: APE: C2.21 GAI: B3.524 ENOS: C3.109 GAI: C3.301 VALENTIN: C2.227 WE LOOK FORWARD TO SEEING YOU THERE! www.clemens-online.com

ÜBER DEN WEIN HINAUS

GETRÄNKE TECHNIK ABBEEREN SORTIEREN PRESSEN FILTRIEREN ENTPALETTIEREN STERILISIEREN FÜLLEN VERSCHLIESSEN REINIGEN TROCKNEN AUSSTATTEN VERPACKEN PALETTIEREN

CLEMENS GMBH & CO KG - RUDOLF-DIESEL-STR. 8 D - 54516 WITTLICH - TEL: +49 65 71 - 929 0 WWW.CLEMENS-ONLINE.COM - INFO@CLEMENS-ONLINE.COM

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NOBERASCO, DRIED FRUIT AND WELLNESS

preading the culture of eating well, the dried fruit consumption connected to the concept of wellness, organic as a pillar of growth: Noberasco – since 1908, being a leader in the field of dried and dehydrated fruit– it has shaped its offer according to major trends in the fields of food and good living. This virtuous and well-aimed strategic choice has guaranteed the Ligurian company a significant growth, which also involved a considerable investment for a new headquarters that is already operational in Carcare, in the province of Savona. While production has already successfully started, the office building will be completed by late summer 2016. Davide Cammi, manager of Noberasco plant, explains the characteristics of the plant and anticipates the outlook and expansion plans of the company. Why this investiment? “With regard to the previous plant, we had reached the maximum evolution possible. The area did not allow us to grow further. Instead, our need was to propose ourselves even abroad and have a plant up to that. We are very proud of what we did: this company is characterized by a strong presence of the family business, now in its fourth generation, and we thinks to grow this reality further through every street and channel. In this perspective, we made a considerable investment, amounting to about 40 million Euro.” Has the removal been complex? “In the most difficult year for removing the full production plant – 2015 – we bit the bullet and reached a record result, namely a turnover of about 110 million euro (+20%). We thought to reach this level at the

end of next year. We are very happy with the start-up of the plant: they are moments to remember, because moving an entire plant is not simple. The current plant was built with completely new logics and systems and was operative in just three months. It was really incredible, there was a flat area here two years ago”. Is the upward trend going on? “We are happy because the growth is continuing. Demands from abroad are growing and it is a pride for us. We are also present in all exhibitions and meeting and discussion events. This constant growth invites us to do better. From 2012 to 2015, we also increased our staff by 30%”. Why did you choose to look beyond the borders? “In Italy, the market is ripe now and the growth potential in terms of volume are limited. We need to find new markets, starting from Europe, and then to get the certificates in order to export to the USA, where we are

already arranging an expansion plan. Outside Italy, competitors increase and the market is much more advanced: just look at a dried fruit shelf at a supermarket in England. A great challenge, a great opportunity for us.”. Does the growth strategy involve marketing as well? “Of course. We want to create new consumption times, launch our wellness line, also with single-serve packages; our SuperFruits – an innovative fruit line, berries and seeds, selected all over the world, with special nutritional properties – were elected product of the year 2015 by consumers for the dried fruit category, based on a market research conducted by Iri and promoted by Marketing & Innovazione Italia. Clearly, there is a research upstream: we did not stop to plums and apricots, our core business. Today, the on-the-go concept is fashionable, namely the functional food that is good, a super food with many nutritional properties. We are planning other evolu-

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leled – beginning from the promptness and friendliness of the answer, at any time, up to being able to solve any problem within 24 hours”. Are you also focusing on singlebrand shops? “Yes, we will develop Noberasco shops, platforms to launch products that meet what is dear to the family: the visibility of the brand. We would like that our shops were the symbol of the dried fruit culture at the highest levels.

tions and further diversifications: our range will increase more. It is a very particular rising field. A few years ago, it was not very well-known, but now it is different, also thanks to the web and the social media. We have many strings to our bow”. How much is the raw material important? “It’s definitely one of our strengths, also thanks to the memorable work by Noberasco family, which built strong relationships even 40-50 years long. The time of purchase of the raw materials is very important: we travel hundreds of thousands of kilometers in order to follow the entire chain, which we have diversified over the years. Just an example: we introduced the seasonal adjustment of the walnuts, selecting good suppliers in the northern and southern hemispheres, in order to have a fresh product all year round with different varieties.” What are the special features of the new plant? “We have a new cooking line and two packaging lines, the dry line that produces mixed packs, we are targeting a lot at, with exact percentages of product to the milligram. However, the Carcare project is constantly

growing: we are also expecting new expansions and implementations. The future is smiling at us”. At the product level, what is your principal plus? “The absence of preservatives, which is unique in our industry, thanks to a direct product pasteurization and hot filling packaging, which allows us to obtain a shelf-life of the product similar to the products with preservatives. A winning solution we studied at our plant”. Is innovation a key word for you? “We are a company that innovates a lot; we always confront and negotiate between us”. Your technology partners include Magnoni, among others, the company from Modena that specializes in the planning and production of high-performance tailored handling systems. “We are pleased with this collaboration. We immediately had a direct and fruitful dialogue, interfacing in a positive way and finding the appropriate solutions on all technical issues related to handling the new plant. Magnoni has been able to provide important answers also in relation to after-sales service – where it is really unparal-

Magnoni supply to Noberasco The company Magnoni contributed to the implementation of the new Noberasco plant, supplying several handling systems: straight and curved modular conveyor belts; inclined floor elevators and lowerators; straight and curved conveyors with motorized rubbed rollers; electro-pneumatic angulators placed at the entry of rollers for palletizing preforming; Extendable conveyors with idle rollers; electro-pneumatically controlled diverters; floor conveyors on load cells for weighing; air-jet ejector for waste; carton transport synchronization systems equipped with floor stop/start conveyors and modular floor combining units; fast systems to power palletizer inputs with bearing carpet (RollerTop); rotating platforms for loading units with motorized rollers; ridges elevators for dried loose products equipped with automatic carpet CIP sanitization systems that can be programmed by the operator panel; troughed belt conveyors; bidirectional conveyors and the line control electrical system. www.magnonisrl.it

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IMPIANTINOX EASYBRÄU

he Flex-Bräu Brewhouse with 3, 4 or 5 tuns (for single/ double batch or continuous brewing batches) is the ideal model for professionals of the craft beer sector and can be designed according to the customer’s production needs. Manufactured in AISI 304/316 stainless steel with high-quality materials, this brewhouse uses a system designed for the production of any types of beer with densities even higher than 20°P. The customized software makes it possible to choose between various degrees of automation, from the grinding of the malt to the entire production process, up to the fermentation / maturation cellar. User-friendly and simple to operate, the Flex-Bräu Brewhouse guarantees high energy savings and requires limited maintenance. The wort recirculation process inside the wall under the level of the liquid and the trans-

fers from below that limit the possibility of oxidation of the wort, together with the lautering performed in a independent tun, guarantee the high efficiency of this Brewhouse. This year at Drinktec, we will present a new Brewhouse mod. Flex-Bräu 20 hl 4 vessels, automatic management.

CHARACTERISTICS • Grinding, premixing and hydration of the malt at the mash tun inlet; • Completely automatic filtration with pressure sensors; • One stage cooling with high thermal efficiency; • Sanification and cleaning system integrated in the software; • Remote assistance; • Weekly brew production and wort distribution program management; • Recipes and plant parameters management; • Production report extrapolation and production history filing; • Process water integration; • Setup for inclusion of the hop-back; • Energy-saving system with boiling fumes condenser and cooling water recovery; • Rake to cut spent grain with blades for its extraction with adjustable height and speed. • Spent grain discharge. www.impiantinox.it www.easybrau.it

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MARZOLA, A LEADING MANUFACTURER OF WINE MACHINERY AND EQUIPMENT FOR WINERIES

owadays, it is hard to find companies that have been active for more than 160 years, the result of constant renovation, with the purpose of catering to the current needs of the market, thanks to the know-how acquired from the experience of over a century and a half in operation. Marzola specializes in the design, manufacturing and maintenance of machinery and equipment for wineries. The company was established in 1851 and has helped the wine-producing sector grow ever since by adding value and supporting wineries, promoting and collaborating in the technological development and innovation of some of the most important wineries in the world. We offer a full range of equipment and systems for all wine production processes, from the supply of top-performing, cutting-edge grape reception and pressing machinery to the preparation of engineering projects. We offer global solutions that are fully adapted to each wine-making campaign. We specialize in providing tailor-made solutions for each project. Robust, reliable and powerful technology. Over a century and a half operating in the sector is proof of the company’s strength and of the trust of winery professionals in our products and services. We have been present during this time, learning and growing every day, committed to the improvement of quality and innovation, with the purpose of providing a response to the needs of the wine-producing sector. According to our commitment to delivering a quality service and global solutions to the wine production processes, we are constantly growing, in accordance with our international expansion strategy. Our goal is to cater to the characteristics of each region, offering solutions to the cellars on the five continents, promoting

and collaborating with them in our commitment to their innovation and technological development. Two of our flagship products are the Basket Press, designed according to the traditional processes followed to press grapes, which then ferment to produce premium wines, and the Progressive Draining Press (PDP), applying a technology that prevents mass from returning into the containers during the pressing operations. PREMIUM WINES, THANKS TO MARZOLA’S VERTICAL PRESS SYSTEMS The pressed wine extracted from vertical press systems is known for having a premium quality when compared to the wine produced with all other pressing processes. Vertical press systems require additional workers and the pressing yield compared to other systems is much lower, but the result is a much higher quality of the wines produced. In ancient times, vertical pressing systems were mainly used to press the red grape pomace fermenting in the fermentation barrels. Nowadays, fresh white grapes can also be pressed.

Vertical presses are designed with many different dimensions, according to the pressing volume and their pressing programs. Achieving the perfect balance between all of these parameters is vital (diameter and height of the tank, transport around the winery, ergonomics, appearance, pressing program flexibility), as required to cater to the needs of any production process. Marzola has achieved this by offering the perfect pressing machinery to wineries, which can handle and process the quality of its harvests. The main benefits of Marzola’s vertical press system are: • Absence of pumping procedures, as required to transport grapes to the press: The vat or container can be moved the tank or reception equipment with the use of gravity loading systems, which ensure that the grape is not subject to pressure, as in the case of pumping systems used to transport grapes. • Pressing without the movement of mass: The grape is not turned over and/or shredded during the pressing cycle, so the grape juice comes out clearer than in other processes. • Filtering the wine obtained directly

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a maximum pressure, which can be programmed and adjusted. The continuousprocessing systems allows the winery to produce grape juice of different qualities.

from the grape, producing a clearer and cleaner grape juice. • Pressing programs developed as a result of years of experience in the sector and tailor-made for vertical press systems, achieving the highest yield and quality of the grape juice. • Absence of pressed pomace extraction elements: The tray with the pressed grapes is transported to the pomace area of the winery, with no need to use other machinery, such as conveyor belts, auger conveyors or redlers that take up space inside the winery facilities. Therefore, the facility is aesthetically pleasing and clean, clearing up space and producing an area that can be shown to and enjoyed by customers. Marzola offers its customers the possibility of installing a modem for establishing the online connection between Marzola and the winery for the remote maintenance of the machines, modification of programs, fault control, etc., with no need for Marzola’s technicians to visit the winery facilities. The winery can record all operating parameters such as the pressing parameters, times, pressures, etc., which can then be stored and analyzed internally, connecting the press with its computer systems.

require machines that can process a high volume of grapes with continuousprocessing systems to speed up the reception of the harvested grapes at the winery. The traditional press is known as the “rack-and-frame press”, which was responsible for pressing grapes, but it had many limitations and problems. • Iron elements in contact with the grape, requiring Epoxy finishes to protect them against rust, which added undesired elements to the grape juice. • Clover-shaped screw conveyors and anti-return elements to prevent the mass from returning to the reception chamber. These elements had a destructive and negative impact on the process. • Steel Screw Conveyor, sitting on the pressing vat. The friction on this support not only crushed and mashed the grapes, but there was also a progressive wear, which introduced some elements into the wine and reduced the yield and efficacy of the pressing systems, due to the increased clearance space between the Rotor (Screw conveyor) and Stator (Vat). • High operating pressures, generally with no control over the pressure adjustment, obtaining wines with undesired characteristics.

PRESSING WITH CONTINUOUS-PROCESSING PROGRESSIVE DRAINING PRESSES Wine-producing areas with high production volumes (mainly white grapes)

The Progressive Draining Press (PDP) has managed to change the negative perception about continuous-pressing systems. It progressively presses the grapes after they are loaded (Zero Pressure), reaching

Main characteristics of Marzola’s Progressive Draining Presses: • All elements in contact with grapes are made out of AISI 304 Stainless Steel. • The screw conveyor (rotor) does not touch the vat (stator), since it is supported on a frame, reducing the wear between elements to the bare minimum thanks to the absence of friction, with a concentric movement between the rotor and stator, and a greater degree of adjustment between both elements to ensure there is no clearance, which translates into a higher process yield. • Absence of anti-return elements and clover-shaped screw conveyors: With the new screw conveyor design, there is no friction and no mass anti-return elements are installed, achieving higher quality levels and production yields. • Flexibility and ease of programming of the pressing parameters, achieving the optimum operating pressures and production yields. • Obtaining grape juice with a quality that is similar to that obtained with pneumatic press systems, but with the added benefit of applying continuous production processes, which prevents interruptions in the operation of the reception assembly. Marzola also offers its customers a remote maintenance service for its machines, with an online connection between the company and the winery, as in the case of the vertical press. Therefore, the system is computerized and all operating parameters can be recorded and analyzed by the winery, without the need for our technicians to visit the winery’s facilities. Thanks to the know-how acquired during all of these years, Marzola is a leading company in the wine-producing sector, specializing in the manufacturing of machinery adapted to current times, with a constant growth and a firm commitment to expand internationally, with the guarantees and support of the Biele Group.

Technology for great numbers Technologie für große Zahlen

MODULARITY, FLEXIBILITY, PRACTICALITY MODULAR, FLEXIBEL, PRAKTISCH

Labelling in the Beverage, Food, Home & Personal Care and Pharmaceutical industries has always been our passion and our primary activity. Innovative technologies, an international sales and after-sales network and configuration flexibility are our strong points. Satisfying all labelling needs from 1,500 to 50,000 b/h is our result, appreciated by companies of every size. The more than 500 success stories throughout the world during 8 years of activity is our greatest confirmation. Die Etikettierung in den Bereichen Food & Beverage, Körperpflege und Reinigung sowie Pharmaindustrie ist seit jeher unsere Leidenschaft und Hauptaktivität. Innovative Technologien, ein internationales Netz für den Vertrieb und den Pre- und After-Sales-Service und Betriebsflexibilität sind unsere Stärken. Die Erfüllung aller Etikettierungsanforderungen von 1.500 bis 50.000 Fl/h ist unser Ergebnis, das von Unternehmen jeder Größe geschätzt wird. Die mehr als fünfhundert weltweiten Erfolge in unserer 8-jährigen Aktivität stellen unsere größte Bestätigung dar.

Makro Labelling srl • Via S. Giovanna d’Arco, 9 • 46044 Goito (MN) • Italy Tel.: + 39 0376 1872203 • Fax: +39 0376 1872197 • info@makrolabelling.it • www.makrolabelling.it

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PERSONALIZED SLEEVES AND SELF-ADHESIVE LABELS

hrink Sleeves After an extended period of preparation11 the recent addition of a new printing machine has allowed us to start production of shrink sleeves. Our sleeves (produced in PET, PVC or PLA) con be printed in more and even metallised colours, in order to effectively previde new look and design to ali your products. An important characteristic is fhe option of providing every sleeve with a “teor off’’ system, essentiallor easy opening after purchase. After over thirty years of constant endeavouwhich have allowed the company to introduce new production, operational, management and organisational processes for its quality system, Orograf is a well-known name in the sticky label sector. Orograf has received ISO 9002 certification, maintaining the utmost versatility throughout ali the processing stages, from label graphics to in-

house system production, a competitive advantage for its customers, who see complete process management, from the design stage to production, as the best guarantee of maximum quality. Orograf is an all-round partnewith the expertise to meet your every requirement. Our typographical, silkscreen, offset and hot printing systems cillow us to print on any type of adhesive materia! such as stnped, embossed, metallic and synthetic film. Our particolar strength is our capacity to combine different P,rinting systems on a single production line (high-resolution typographical printin9, offset, high defìnition flexo prmting, silk-screen prmting and hot printing with embossing) and this means lhat there need oe no limits to your creativity.

We are equipped with ali the sticl<y label printing technologies known on the market. But for us, qualiiY, is more than just supplying the customer with a label printed in different colours. Quality means paying attention to detail and coming up wifh a guaranteea product that also guarantees your image. A quality, label not only speaks volumes about your corporate image. Our rotary machines print up to six colours contemporaneously, UV varnish type of paper or synthetic film, and have extremely high output rates. This allows us lo offer you an excenent price-quality ratio. www.orograf.it

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CADALPE: THE WARRANTY OF A WELL KNOWN TRADE MARK

adalpe Srl is one of the longest-running and most important companies in the world, with more than 40 years of long experience and competence in the manufacture of beverage systems and equipment, with customers all over the world. The constant vocation to the improvement and the continuous research of technological innovation that has progressively shifted to its production have brought Cadalpe to be a leader in the national and international landscape in the systems and equipment for vinification, distillation, beer and beverage sectors. The company, which has its headquarters and establishments in Vazzola, in the province of Treviso, Italy has contributed to the evolution and development of the sectors where it operates, with the continuous improvement of its performance adding exclusive internationally patented features and achieving new original solutions that offer significant advantages of efficiency with low consumption: results also obtained through constant dialogue and active interaction with customer requests. Cadalpe’s production is characterized by state-of-the-art technologies, offering systems with innovative and high-tech solutions. A high degree of specialization in stainless steel machining guarantees an excellent finish and an impeccable aesthetic presentation. Cadalpe meets its costumers’ requirements, providing an integral work cycle: from raw materials, to assembly and finally testing machines. This results in good performance, durability, longevity and minimal maintenance. The technical and practical knowledge of the process allows Cadalpe

Crossflow filters C41 to understand or perhaps better interpret clients’ requests even when they are not always easily achievable. We are also among the first companies to offer integration with Industry 4.0, a very interesting opportunity for those who want to buy a new plant. Cadalpe is at work all over the world with the 70% export of its production and after-sales service allows to solve any problem promptly. Cadalpe machines reach every country that grow grapes and produces wine, as well as beer, distillate and beverages in general. Since the Company is fully aware of environmental problems, it prefers to address its production to more evolved, non polluting, efficacious and user-friendly solutions such as: Crossflow Filtration CrossfolwFilters C41, one of the most reliable and qualified products on the market today. It is available in automatic and semi-automatic models, equipped with hollow fiber polymeric membranes with asymmetric hydrofile structure highly resistant to chemical agents and heat, which makes it perfect for wine and beverages in general filtration. In addition to offering many possibilities of applications it also assures high respect

of the structural and organoleptic characteristics of products, which can be ever higher than traditional techniques. Not only does the system help to avoid any leakage of product but it also enables eliminating all polluting wates without any filtration agents. Desulphurization The Vacuum Desulphurizing Equipment C37 gathers technical solutions all addressed to reach the best results in order to eliminate the sulphur dioxide in musts, to avoid pollut-

Vacuum Desulphurizing Equipment C37

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Continuous Tartaric Stabilization plants C 30 and C36

ing discharge waters, to reduce power consumptions and the preservation of physical-chemical and organoleptic characteristics of the product. This system, that is the result of Cadalpe experience in the desulphuration sector, makes use of a stripping column composed by plates equipped with special valves, an evaporator with descending film for the production of stripping steam, a patented device that, during steam phase, directly fixes the sulphur dioxide that has already been submitted to the vacuum stripping process, turning it in calcium bisulphite.

Continuous Tartaric Stabilization The Continuous Tartaric Stabilization plants C 30 and C36 represent the latest generation line for the stabilization of wines & vermouth. Cadalpe production for continuous tartaric stabilization consists of the most advanced plants, fruit of highlevel technique and already wellknown in the market. Those plants are based on the â&#x20AC;&#x153;with contactâ&#x20AC;? method: a stop at low temperature, with crystal charge of 4 g/l at least, in a high-power enucleation crystallizer. Computerized control unit processes and stores parameters and process

Distillation plants C27 and C7

measures, displays graphics of product flows, freezing circuit situation of alarms and TCC. The system can also be networked as to share info and can be transmit to remote PC ( Industry 4.0). If we have to analyse only the running costs of the various systems and products for wine tartaric stabilization, we could certainly say that the Cadalpe system has broadly proved to run a definitely more cost-effective management with energy saving, in addition to guaranteeing correct effectiveness of all the process stages, thanks to a micro-processor control system, and certification of the stability level reached during the stabilization process. Compared to the traditional method and other technologies, it offers a number of interesting advantages, including total guarantee on the result, high thermal recovery (up to 95%), 24 - hour continuity without the presence of the operator, Investment and management costs are particularly beneficial. Distillation Plants Particularly with regard to distillation, Cadalpe with its distillation plants C7 and C27 put itself alongside producers in the distillation sector to design and manufacture plants for the production of high quality distillates, such as fermented grapes and fermented fruits, brandy, grappa, typical of Origin areas and grape varieties from which the grapes derive, guaranteeing the consistency of the product, with the same quality and type of raw material used. More and more, customers require distillates not only lacking in visual defects but, above all, with characteristics of olfactory finesse and softness in taste, so as to create the overall taste-olfactory harmony that can only qualify the product.

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Micro Brewery In the field of the Brew sector, in addition to the basic philosophy, Cadalpe with its C49 and C49M is committed to the search for plant innovations that help the brew Masterâ&#x20AC;&#x2122;s daily work and allow him to develop his creativity. An in-depth knowledge of the process and the continuous dialogue with the breweries has allowed us to make concrete and useful changes for everyday use. Cadalpeâ&#x20AC;&#x2122;s production includes: Cross-flow filters Kieselguhr filters with horizontal plates Sheet filters with 40x40 cm plates Single-chamber rotary vacuum filters Heat exchangers of tubular nest type, or with scraped body Helicoid one-tube Cooling units for water or glycol solution Cooling units with scraped bodies evaporator Plate heat exchangers Portable sulphur-dioxide dosers Discontinuous and Continuous Flotation

Micro Brewery C49M and C49

units for musts cleaning with or without adding chemical products Continuous tartaric stabilization plants Resin Stabilization System Dissolving mixing units for sugar, clarifiers, additives Grape pomace continuous dealcoholizers Columns for continuous distillation with production of brandy, grappa or fruit distillates Discontinuous distillation plants

Vacuum concentrators with one, two or more stages Heat pump concentrators Desulphurizers Pressure tanks for sparkling wines Stainless steel tanks and fermenters Brewery equipments. For more info about Cadalpe, you are welcome to visit the website www.cadalpe.com

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FRUIT AND VEGETABLE PROCESSING LINES

he company Navatta, founded by Mr. Giuseppe Navatta in 1983, produces and installs fruit and vegetable processing lines and boasts references across the globe.

Navatta Group is also centre of excellence for the production and installation of processing machines and plants for peeled tomato and tomato by-products; it counts many references all over the world, with capacity ranging from 20 to 120 t/h of incoming fresh product. Navatta Group is today a well - established and technologically efficient reality, also thanks to the numerous companies’ acquisitions over the years, such as Dall’ Argine e Ghiretti in 2001, a 40-year-old company world famous for rotary can pasteurizers and tomato pulping lines.; Mova, in 2010, with extensive experience in bins handling, bins and drums emptying, palletizers and de-palletizers, washing systems; Metro International, in 2012, leader in fruit and vegetables processing, boasting international patents for juice and

Single head aseptic filler for small bags without spout – mod. AF1WS Calipso patented system puree extraction, concentration plants and thermal treatment; Ghizzoni Ettore, in 2012, specialized in special batch plants for ketchup, sauces and jams. MANUFACTURING RANGE NAVATTA GROUP manufactures and commissions Processing Lines, Systems, Equipment for Fruit, Tomato, Vegetables for: - peeled / diced / crushed tomatoes, tomato sauces and purees, tomato paste, all filled into any kind of package or in aseptic. - diced, puree, juices (single strength or concentrated) from Mediterra-

nean / tropical fruit, all filled into any kind of package or in aseptic. Fruit crushing lines from IQF, frozen blocks and frozen drums. high yield PATENTED fruit puree cold extraction, fruit purees / juices equalized in aseptic. Wide range of evaporators to produce tomato paste Mediterranean and tropical fruit concentrate. Evaporators for coffee and milk: evaporation before spray atomizers, freeze dryers or other dryers. Evaporators for cogeneration industry (waste treatment). Aseptic sterilizers. Aseptic fillers for spout bags/ spoutless Bag-in-Box 3 – 20 liters, Bag-inDrum 220 liters, Bin-in-Box / IBCs 1.000 – 1.500 liters. Spiral-cooler. Formulated products productions (jam, ketchup, sauces, drinks) starting from components unloading to dosing, mixing, mechanical / thermal stabilizing, to filling into any kind of package or into aseptic mini-tanks. Processing pilot plants. Vegetable processing as receiving, rehydration, cooking, grilling and freezing.

www.navattagroup.com

Web-drum automatic filler & case packer - Web: 3-20 lt/drum: 220 lt

CONSTANTLY INCREASING CLIENTS’ LEVEL OF SATISFACTION AND FIDELITY

Progetto grafico:

Navatta Group applies stateof-the-art technology to the manufacturing of machinery for the food processing industries, achieving simple effective results. It guarantees a highly professional pre-and post-sales services, thanks to the expertise of its people:

HUMAN FACE TECHNOLOGY. DIFFERENT SIZE SINGLE BODY TURBO-EXTRACTORS

TUBE IN TUBE ASEPTIC STERILIZER

WEB-DRUM AUTOMATIC FILLER & CASE PACKER WEB 3-20 LT/DRUM: 220 LT

MULTI PURPOSE EVAPORATOR: FORCED CIRCULATION – FALLING FILM WITH HOT BREAK AND AROMA RECOVERY

DOUBLE HEAD ASEPTIC FILLER FOR PALLETIZED BAG IN DRUM 220 LT AND BAG IN BIN 1000 LT

SINGLE HEAD ASEPTIC FILLER FOR SMALL BAGS WITHOUT SPOUT MOD. AF1WS CALIPSO PATENTED SYSTEM

SPIRAL WATER PASTEURIZER – COOLER FOR BABY FOOD CUPS 100 GR., JUICE STAND UP POUCHES, BOTTLES AND CANS.

NAVATTA GROUP food processing srl Via Sandro Pertini, 7 • 43013 Pilastro di Langhirano • Parma (PR) tel 0521 630322 • fax 0521 639093

www.navattagroup.com

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HIGH QUALITY PRODUCTS WITH TOTAL DEDICATION AND ATTENTION TO CLIENTS

icci Engineering was formed by the union of two partners, each of whom has over twenty years of experience in creating complete turnkey plants. In 2000 they developed their first homebrewing system. Passion, expertise and friendship with the first brewers in the Italian craft beer sector enabled these partners to develop the know-how necessary to realize Ricci Engineering. The company was created in order to satisfy first the international and then the national market, offering high quality products with total dedication and attention to clients. The synergy between quality hardware and meticulous tailor-made machines, creates a high added value for the customers and the company at the same time. • Brewpubs • Microbreweries • Brewery machines and systems

CUSTOMER SATISFACTION THANKS TO WORLDWIDE READY TO OPERATE SYSTEMS, ARTFULLY MADE WITH HIGH QUALITY TO COST RATIO.

While remaining small and smart, Ricci Engineering is equipped with the staff and means to ensure rapid and effective interventions at every stage; pre-sales, sales, commissioning, start-up, and after sales. Customers are part of our adventure: we inform them about the numerous sleepless nights used for finding disruptive solutions and creating innovation, they are part of our difficulties and our successes; this way they become part of the project and the end result will be about their trust and our partnership. www.ricci-eng.com

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STM TEAM FOR THE FIRST TIME AT DRINKTEC, THE MOST IMPORTANT EXHIBITION FOR THE BEVERAGE AND LIQUID FOOD INDUSTRY!

ince 1976 STM S.p.A. has been designing and manufacturing gearboxes to the highest quality standards, combined with complete documentation and a consistently well-stocked warehouse. This formula satisfies our most valuable asset: the customer. Our full product range for control and power transmission together with our overall service available for your complete satisfaction are our key working points. Our R&D department is constantly working to improve and enhance our range of products and many new solutions have been developed for 2017. Discover them on stmspa.com. In 2016 STM team completed the installation of the photovoltaic plants in Lippo di Calderara di Reno (Bologna), in order to give its support to the sustainable economic growth, to reduce the impact of the consumption of traditional resources and to limit the emission of polluting gases. The plants are equipped with a monitoring system, the supervision of which is

The numbers of STM team: 82,000,000 € sales turnover 44,000 m2 size structure - 306 employees - 146 workshop machines 860,000 € R&D investments - 58,000 barcodes in warehouse 18,000 stock pallets - 326,000 gearboxes/year - 64% exports 78 countries sales network - 9,840 sq.m: surface covered by solar panels 1,600,000 kW: clean energy produced every year - 45% of STM total energy needs is covered by the clean energy produced by STM - 1,100 tons/year: reduction of CO2 emissions carried out by means of a data-logger connected to more than 100 inverters and numerous environmental sensors. This system allows the real-time display of electrical quantities, energy statistics, environmental parameters and the management of the plants’ diagnostics. STM team is pleased to announce its first participation at Drinktec (11th – 15th September 2017), the world’s leading trade fair for the Beverage and Liquid Food Industry, which takes place every 4 years in Munich. Drinktec is a showcase for innovations and world premieres: with its 67,000 visitors coming from 183 countries, it is a great opportunity not to be missed

for STM team, in order to introduce its products, to meet potential partners and to set up new business opportunities. Our main purpose is to promote our analysis of the customers’ needs and of the sector’s trends in order to offer to the market the most suitable gearboxes and geared motors, with the best performances for bottling plant applications. www.stmspa.com Follow us on

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TECNINOX, MACHINES FOR THE FOOD AND BEVERAGE INDUSTRY

ecninox has been building machines for the food and beverage industry, as well as the pasteuriser for beer, and is willing to examine any customerâ&#x20AC;&#x2122;s enquiry and request of supply. Tecninox plants and pasteurisers for beer are built according to the latest manufacturing technologies and are used for the beer heating processing and the pasteurisation lines in full bottles or cans. The strength of Tecninox is in heat treatment.

Tecninox builds single machines and complete lines. The Tecninox machines are built entirely of stainless steel and are made to the customersâ&#x20AC;&#x2122; requirements. At the basis of the Tecninox work is the great production flexibility, combined with a high degree of professionalism in order to offer the most advanced technology in realising pasteurisers for beer.

Information: main production range: Machines for food and beverage industry. Additional production range:

Machineries for tomato processing; machines for fruit processing; machines for jam processing; machine to process vegetables, mushrooms, vegetables with oil or vinegar pickle; pasteurisers for beer cooling tunnels for any type of container and product; pasteurisers tunnel coolers for beer and beverage; static sterilizers for any type of container and product; batch evaporators; cooking vessels; autoclaves; cutters; cooker for snails and other food products, autoclaves, linear filling stations, linear filling stations by water rain, circular and volumetric fillers; Electrical and gas roasters for vegetables; Steamy and electrical concentration boule; Oil immersion deep fryers; Bratt pans.

www.tecninoximpiantialimentari.it

GREAT FLEXIBILITY, HIGH PROFESSIONALISM

Machineries to process tomato, fruit, jam, vegetables, mushrooms, vegetables with oil or vinegar pickle; pasteurisers - tunnel coolers for any type of container and product; pasteurisers - tunnel coolers for beer and beverage; static sterilizers for any type of containers and product; batch evaporators; cooking vessels.

TECNINOX DI A.NAMAZIANO S.R.L. Via Costa ,27 - 43035 Felino, Parma - Italy - Tel: +39 0521804286 www.tecninoximpiantialimentari.it/ - tecninox.namaziano@gmail.com

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HEEZ: NEW SOLUTION FOR CONTROLLING AND MANAGING BEVERAGE COOLERS

AREL is a world-leading multinational specialising in innovative and high-efficiency control solutions for refrigeration and air-conditioning. At Drinktec 2017, CAREL will be presenting its completely new solution for the beverage cooler segment: Heez. Heez guarantees energy efficiency and refrigeration performance that is currently unrivalled, while at the same time providing advanced connectivity, both to smartphones in the field and to the cloud. Using Heez to develop beverage coolers thus brings benefits for manufacturers, service companies and even the beverage companies themselves. Efficiency and connectivity The Heez solution stands out for its very high energy efficiency: the main objective is to maximise energy savings and minimise running costs, without however compromising on performance. Indeed, this solution uses a DC rotary inverter compressor with modulating operation to vary cooling capacity based on real-time requirements: maximum efficiency, guaranteeing energy savings of 50% when compared to conventional solu-

tions. The use of natural refrigerants moreover makes the CAREL proposal fully green, which together with reduced energy consumption ensures the overall environmental sustainability of the system. The rotary DC inverter compressor is a fundamental and innovative component of the Heez proposal and has been exclusively designed based on CAREL specifications by world class compressor manufacturer Qingan, affiliated to AVIC (Aviation Industry Corporation of China) and located in Xi’an Hi-tech Development zone. Heez also features extended connectivity options, enabling data acquisition and analysis for enhanced management and operation of beverage coolers. IoT and data analytics make it possible to both adopt digital marketing strategies and improve service, for example by implementing preventive management actions. Cold beverages, low noise and compact dimensions The DC inverter technology CAREL

has adopted on Heez ensures beverage cooler temperature pull-down times that are drastically lower than the market norm, guaranteeing the best conditions for selling the beverages. Another key factor in the solution is low noise: CAREL’s innovations significantly lower refrigerant circuit noise while attaining higher performance thanks to rotary technology. The drinks are cool and well preserved, and the beverage cooler works silently. Finally, the solution’s compact dimensions mean more room is available for sale. The technological heart of the beverage cooler’s refrigeration system can be housed in a smaller space, thus increasing the available area for displaying the beverages. www.carel.com

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IMA DAIRY & FOOD CORAZZA PACKAGING MACHINES FOR DAIRY AND CONVENIENCE FOOD

he non-pharmaceutical part of IMA Group, is a world leader in the design and manufacture of automatic machines for the packaging of tea, coffee, confectionery, food (dairy, convenience food and confectionery) and cosmetics & toiletries. IMA’s core business in the dairy and food sector is managed by IMA DAIRY & FOOD. IMA DAIRY & FOOD is a world leader in the design and manufacture of automatic machines for the packaging of countless dairy and food products. A high technological profile, the ability to offer tailor-made solutions to satisfy the most sophisticated requests and special attention to service are the pillars that support IMA DAIRY & FOOD’s lasting partnership with the industry’s leading brands. Consisting of seven specialised companies (Benhil, Corazza, Erca, Fillshape, Hassia, Hamba and Gasti), all capable of rapidly meeting customer demands, IMA DAIRY & FOOD offers comprehensive, integrated and marketing-oriented solutions. Corazza, with an installed base of more than 4,200 machines worldwide is the world’s leading name for dairy and convenience food packaging equipment, covering requirements that go from dosing to wrapping. A specialist for marketing-oriented technical solutions, Corazza is also renowned for prompt and reliable customer service. The machine portfolio also comprises secondary and end-of-line packaging solutions. Today Corazza manufactures complete packaging lines for: • Fresh, processed & cream cheese • Butter • Yeast • Paste & pressed bouillon cube. Customers can contact Corazza for a customized solution to any special or particu-

lar primary and/or secondary packaging requirement. A dedicated and highly specialized engineering team in our R&D department is at the disposal of our customers to evaluate and develop custom-built solutions from single unit applications to full “turn-key” solutions. The leadership of Corazza is focused on a wide range of equipment covering all market capacity requirements, marketing oriented technical solutions, prompt and reliable customer service to solve the problems linked to the whole machines life. Our team is available for all our customers helping them in improving their operational efficiency, acquiring and retaining market share, enhancing competitive advantage. FOCUS ON FF4: DOSING & WRAPPING MACHINE FOR PROCESSED CHEESE Linear high-speed dosing & wrapping machine Corazza introduces the latest development for the packing of processed, cream or fresh cheese. The Corazza FF4 provides you with the latest technology for your traditional products. The machine is

designed for the packaging of triangular, square or rectangular portions. It has a filling system with formation of wrapping shells from reel-fed sealing aluminum foil and application of heat sealing alufoil lid inside the filled shell for subsequent portion closing and sealing. Each wrapping includes an internal “consumer-friendly” easy opening tear strip and an external paper brand label. The portions are finally gathered in the required bundle configuration and carried onto the outfeed conveyor. A perfect line combined with a cartoning machine: Corazza offers the possibility to combine the FF4 machine with a cartoning machine. There are different models available which change according to the product shape: triangular, square or rectangular. www.ima-industries.com

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DSPACE BY DEMO: “THE NEW WAY OF PET CONTAINERS” AT DRINKTEC 2017!

arket needs and habits change quickly and often do not give the time to players to respond consistently to customers’ requests or to anticipate responses to their needs. DSPACE DEMO DESIGN DEVELOPMENT DIGITAL PLATFORM, “The new way of PET containers” dSPACE is DEMO’s response to a deep change in the way of developing a new container. dSPACE is the only space where any new bottle project has a solution. Easy, quickly, intuitively and digitally. Do you have a good bottle idea, but difficult to industrialize and manufacture? dSPACE is the place where the best design and industrial skills are combined to deliver the best container with an industrial approach and a watchful eye on productive efficiency. Are you in a hurry and need a new bottle in a very short time? dSPACE offers you many proposals, ready-to-use.

Would you like to be your Bottle Designer? dSPACE helps you make it possible. Do you need to define the brief of your new bottle before proceeding with the design project? dSPACE helps you and drive you in the draft. Do you need fast and competent answers for the development of a full project? dSPACE is simplification and personal interaction. You will be accompanied step by step to find a solution quickly and in a customized and interactive way. dSPACE is the place to share thoughts and information, be creative and stay productive, share project roadmap and activities, get the solution online. Your team and dSPACE team will be one and decisions can be taken faster. Founded in 2005, DEMO Design and Moulds is now one of the main suppliers of PET Packaging solutions on an international level. Offering clients a service at 360°, from bottle design to PET container projects, from the evaluation of the new bottle on existing lines to neck conversions, from blow mould manufacture to the installation and production start-up at the client’s plant. DEMO Design and Moulds’ philosophy unites passion, efficiency, innova-

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tion and the importance of people and relationships. This allows us to give each and every project an original and personal touch, in harmony with the client’s expectations. Visit: www.designandmoulds.com

NEW ERGON PACKERS

the new age of packaging HIGH FLEXIBILITY...

LOW ENERGY CONSUMPTION The all-new Ergon product range stands out for an innovative ergonomic design that further improves the economic efficiency, the operational flexibility and the environmental performance of SMIâ&#x20AC;&#x2122;s packaging machines and that brings together the very latest in process automation, advanced technologies and energy saving. ERGON packers are the ideal choice for the secondary packaging up to 450 packs/minute (in triple lane configuration).

I COMPLETE LINES I ROTARY STRETCH-BLOW MOULDERS & FILLERS I I PACKERS I PALLETISERS I

www.smigroup.it

LCM ERGON

PACKER VIDEO ...scan & discover it!

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HIGH-QUALITY PRODUCTS DESERVE HIGH-QUALITY PACKAGING. SMI SOLUTIONS FOR TRENTOFRUTTA

nchanting places, smells and flavours This is not a fairy tale! Such a place does exist: it is the most northern region of Italy, Trentino-Alto Adige, which, framed by the beautiful Dolomite mountains and surrounded by lush valleys full of fruit, is famous for its production of apples and, thanks to its varied climate, kiwis, cherries, plums, nuts, and other small fruits and vegetables. When first tasting the produce of Trentino, you begin a delicious journey through a never ending variety of mountain flavours and aromas. One of the more renowned companies in the local agricultural food sector is Trentofrutta, a company in Trentino. They been processing, producing, packaging and marketing large quantities of top quality fruits and vegetables for over 50 years, using state-of-the-art systems and technologies capable of preserving the quality and flavours of the freshly picked produce. From the tree to the jar The use of modern production technologies allows the fruit and vegetables processed by Trentofrutta to maintain the quality and taste that has been appreciated by consumers over time. Among the more innovative systems, used within the Trentino company, are the automatic secondary packaging machines provided by SMI. These were designed to ensure high levels of production efficiency with a wide range of packaging solutions that meet the most stringent quality and purity parameters. The ultra-modern bottling and packaging line at Trentofrutta

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makes it possible to fill almost 30,000 jars of baby food per hour, immediately after the fruit has been processed, thereby achieving a sustainable â&#x20AC;&#x153;from the tree to the jarâ&#x20AC;? production process. High-quality products deserve high-quality packaging TrentoFrutta is one of the leading Italian and European manufacturers of semi-finished products in the fruit and vegetable sector, which are either marketed all over the world or packaged as private label juices, nectars, fruit-based drinks, jams and baby food. To meet the diverse needs of consumers, the Trento based company packages its products, in a wide range of different containers and packaging. SMI solutions for Trentofrutta To automate and optimize its end-of-

line secondary packaging p ro c e s s , Trentofrutta turned to SMI, which has over 30 years experience in the design and manufacture of high-speed automatic packers. All of which are equipped with the latest technology in terms of automation processes and extreme flexibility of use. For this facility, SMI formulated a logistics solution that enhances the strengths of the machines, created by integrating features and versatility; this integration resulted in a system for the end-of-line secondary packaging, that allows Trentofrutta to exploit the potential of each individual SMI machine installed, modulating

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DV 500 DIVIDER-CHANNELER The DV 500 model is a continuousmotion divider, its smooth operation is ensured by the control of product availability at the machine input which automatically restricts the speed of work, and by the machine stop device. Packages leaving the MP 300 packer in cardboard, are conveyed to the machine for tray + film or film-only re-packaging, ensuring a smooth and continuous packaging process.

its production according to packaging requirements using cardboard sleeve, shrink film, tray + film and tray-only loose containers or readymade packs to create convenient “pack-in-pack” configurations. MP 300 PACKER - output up to 300 packs/minute The MP series of packers, packs a wide range of containers in a number of different configurations, in order to respond effectively to the ever changing, present and future needs of end consumers. The continuouscycle packaging system ensures a smooth production process, without

any jerky movements, so as to protect the containers from jolts and impacts and ensuring the integrity of the product, greater pack quality and less mechanical wear to the machine components. The hot glue bottom, closing system of the pack, ensures precise and lasting closure and offers the possibility to use different types of cardboard. The SMI MP series packers are the ideal solution to create attractively designed packs with a strong visual impact, capable of attracting consumers’ attention; moreover, the cardboard packages are extremely impact resistant and easy to handle, open and store.

SK 802T SHRINK-WRAPPER - processes up to 70 + 70 packs/minute The automatic packer is equipped with an electronic separator, automatic format changeover, reel-lifting trolley, and a centering device for printing on film. The machines of the SK series are the ideal solution for the quick switching of pack collations, alternating between doubleand single-lane packaging production. The machine is also equipped with the optional “Easy-load” device, an automatic cardboard blank loading system comprising a series of conveyor belts with motorized belts which supply the packer’s cardboard blank magazine. The movement of the cardboard blanks on the conveyors and their loading into the machine’s storage unit are handled and controlled by the automation system to optimize production efficiency. The Easy-load device is therefore, the ideal solution for packaging many different types of containers in various pack collations, and for the quick change between configurations. Additionally, the ergonomic design of the system allows the operator to easily load the stacks of cardboard blanks onto the feeding belts of the blank magazine situated externally to the machine at a convenient height for this operation. www.smigroup.it

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MilkyLAB: INNOVATION IN MOZZARELLA PRODUCTION

o avoid the increasingly more complex importing of mozzarella cheese, you can decide to produce pizza cheese and processed cheeses directly in your own country. Just purchase a machine from the vast MilkyLAB range. MilkyLAB technology will enable you to produce: • Fresh mozzarella and pizza cheese • Analogue mozzarella for pizza topping • Processed cheeses and spreadable cream • Ricotta Thanks to the innovative new MilkyLAB steam stretching system, you can produce different products using different raw materials like milk, curd, powder, spices and aromas. The innovative steam stretching system guarantees a better yield and reduced heating times; all thanks to steam. You can select the different recipes desired with a simple PLC panel. To produce in your own country directly, you need a small investment and a single building and following the recipes and know how from MilkyLAB you will produce all these cheeses with ease. They are all strong growth products, linked to pizza consumption. The production of analogue mozzarella used for pizza topping just requires mixing water with powdered ingredients and fats (vegetable or animal). MilkyLAB has been a leader in designing and producing machines and automatic systems to produce

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mozzarella, pizza cheese and cheeses since 1980. Thanks to the experience and knowhow acquired over the years in the Italian and international milk and cheese industry, MilkyLAB guarantees clients the best assistance and maximum professionalism in the choice of the right technologies for the different manufacturing structures.

Contact MilkyLAB straight away and choose the best machine for your needs. Visit: www.milkylab.it

YOUR ITALIAN TECHNOLOGY TO PRODUCE MOZZARELLA AND PIZZA CHEESE DIRECTLY IN YOUR COUNTRY. MORE THAN 35 YEARS OF DESIGN AND KNOW-HOW FOR YOUR BUSINESS.

MilkyLAB srl Via Raimondo della Costa 670/A - 41122 Modena ITALY tel. +39 059 260723 - email: info@milkylab.it - www.milkylab.it

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THE BEST OF ITALY IN ONE COLOR – RED OUR VISION, OUR MISSION AND PHILOSOPHY OF EXCELLENCE

n a country with food manufacturing potentials, food manufacturing has to be set as one of the pillars of technological and economical progress. PIGO set a goal to become an initiating force in technological and consequently economical progress in food processing industry, a leader in country and in the world in manufacturing of food processing machines from its program. Today, PIGO has established itself as a world-class leader in the design and manufacture of high technology freezing, freeze drying and drying equipment, as well as fruit and vegetable processing equipment, with an extensive experience in both freezing and fruit and vegetables processing. PIGO can proudly say that its machines achieve excellent operating characteristics and energy efficiency, while being user friendly, thus guaranteeing many advantages and privileges to the company’s buyers. Main products PIGO has specialized in building fluidised bed freezers, EASY Freeze, the most suitable for IQF freezing all variety of fruits, vegetables and numerous sea, meat and cheese products, redefining IQF Technology With Adaptable Air Flow. EASY Freeze technology is providing perfect shape of IQF product and no clumps - Full controlled fluidisation method keeps the product constantly suspended above the belt in a cushion of air. The result is the immediate crust freezing and efficient core freezing of individual pieces, regardless of type, variety or condition of product.

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Maximized freezing efficiency for each unique product, whether the product is heavy, light, soft, sticky or fragile, thanks to Variable speed control of all fans and belts, allowing on-the-fly optimization of air flow conditions. Interior video monitoring allows for real-time supervising of operating conditions, allowing the complete control and adjustments of the entire process from outside, without necessity to entering into the freezer. EASY Freeze is considered as the freezer with the most superior sanitation, giving the possibility to user to freeze different products one after the other without risk of cross – contamination. EASY Freeze is ENERGY SAVING and TROUBLE FREE solution for all your freezing needs. Within the freezing equipment product line, PIGO also manufactures the innovative EASY Freeze SPYRO, the

“Our philosophy is very simple: Give our best for people who expect the best” (D.Z.)

latest generation of spiral freezers giving utmost advantages to the users in terms of energy efficiency, hygienic conditions and advanced technological caracteristics, such as: • Belts gear motors are positioned outside the insulated cabin (no lubrication inside the freezer) avoiding any risks of contaminations due to some oil leakages; • The unit doesn’t have any mezzanine floor and or intermediary platform, to avoid any dirtiness accumulation (presence of any mezzanine floor or intermediary platform are making more difficult the cleaning operations) – the absolutely highest hygienic standards; • Freezer design is made according to max. thermal load and max. surface occupied on the belt by the different products foreseen; • Low maintenance cost and low spare parts cost due to utilisation of high quality commercial components; • Low pressure fans to higher air speed. In order to obtain a quick freezing process EASY Freeze SPYRO is designed for high speed circulation (4 -10 m/sec) of cold air

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in contact with the product, on the whole length of the spiral conveyor; • Very low weight loss, which is two times less then with vertical air flow • Hitting the incoming product with the coldest air; the product is therefore immediately “crusted” and snow formation diminished; PIGO freezers are built in modular sizes and all components are made entirely of stainless steel, capable to provide perfectly frozen product even for delicate products like cooked rice, raspberries, etc. PIGO also designs, fabricates and assembles sophisticated freeze dryers, EASY Freeze DRYER - LYOPHILIZER, product line which includes a broad range of standard and custom units, aplicating low temperature work and shorter cycle time. The freeze drying - dehydration technology allows to save delicate aromas while drying the frozen product under vacuum, producing premium quality product. Premium sensorial properties for finished product, absolutely superimposable to those of the fresh product. Machine execution is entirely in stainless steel (Chamber, doors, hinges, shelf modules, etc). In the EASY Freeze Drying concept Shelf modules and vapour condenser are contained inside chamber, giving as final result much shorter freeze dry-

ing time then any other freeze drying technology. Viewing ports are provided in the doors, allowing observation of both the vapour condenser and product trays during the drying cycle. Each unit is equipped with complete refrigeration plant of corresponding size, including also refrigeration condensing unit is purpose-built with capacity control to allow economical use of refrigerant. Includes condenser unit. Besides EASY Freeze, EASY Freeze SPYRO, and EASY Freeze DRYER – LYOPHILIZER, one of the company’s main machines is automatic Pitting machine PG103 having up to five times higher capacity than other pitting machines on the market. Experience of all PIGO’s clients confirms work with 0,00% of remained stones when adequate quality and

preparation of the fruit (clean, calibrated product with adequate ripeness) is provided. EASY DRY PG 135 multistage belt adiabatyc dryer, with separate zones temperature and humidity control is sophisticated solution for air drying, even for delicate products. For extraordinary blanching results and efficiency is recomended SUPER STEAM Flow blancher-cooker. PIGO systems are concepted to create a “High Added Value Fruit” production plant, which contains dozens of small innovations and a few large improvements for a more reliable system, all together also improving natural fruit characteristics. In the field of different drying technologies, PIGO is aslo providing CONTINUOUS INFUSION TECHNOLOGY and KNOW-HOW to it’s clients, giving possibility to improove also natural furit properties, as well as extended shelf life. To get a better idea of what PIGO does, please visit the website www. pigo.it or just send an e-mail to info@ pigo.it, they will be very glad to send their detailed offer, and also a presentation with plenty of videos with its machines in the work. Short video clips of PIGO machines in operation are available on www.youtube.com, look for PIGOsrl. www.pigo.it

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d.şti an

esi

NEWS IN SHORT

IN SHORT

OUR PANS & NON-STICK COATINGS, AROUND THE WORLD

urbel Company has been in the business of manufacturing industrial baking pans and applying industrial coatings (non-stick Teflon and Silicone) for the past 25 years. It is the first Licensed Industrial Applicator of Dupont in Turkey and the worldwide growth award in year 2008 from Dupont. Currently, it has four plants in Turkey. Three factories are working for the top-quality non-stick coating appliances and one factory is producing trays with its high-tech equipment and technical team. After being very successful in Europe from Turkey, the management decided to open a place in Germany in order to be at close proximity to its biggest customers and serve faster for their needs.

With more than 25 years experience in this field Turbel is the market leader in Turkey and one of the biggest players all around the world.

trial cake and bread production business. Due to its experience in the sector, Turbel can respond immediately to the individual demands and push on innovations. It can provide tailor-made Turbel supplies special coating sys- solutions for your unique working enOUR PANS & NON-STICK COATINGS, AROUND THE WORLD... tems - developed in their own labo- vironment and keep track of the prodALGERIA ARGENTINA AUSTRALIA AUSTRIA BANGLADESH BELGIUM BOLIVIA BULGARIA CYPRUS DENMARK DOMINICAN REPUBLIC - EGYPT - FRANCE Turbel- GEORGIA - GERMANY In May 2015, first foreign invest- ratory - as well as baking pans and ucts for further development. GREECE - IRAN - IRAQ - ITALY - JORDAN - KUWAIT - LIBYA - LITHUANIA - MEXICO - THE NETHERLANDS - NEW CALEDONIA - NIGERIA - NORWAY - PAKISTAN - POLAND - PORTUGAL - QATAR - RUSSIA factory, FEDERATIONis - SAUDI ARABIA -of SERBIA - SOUTH KOREA - SUDAN - SYRIA - THAILAND - TUNUSIA - UNITED ARAB EMIRATES - UNITED STATES trays own construction, selling gives highest priority to after sales ser-OF AMERICA - YEMEN ment of Turbel;ROMANIA a coating opened in Wassenberg – GERMANY. worldwide to more than 46 countries. vices because they aim for the happiWith its best location, Turbel serves It has its own tooling department to est and the most satisfied customers very quickly to its customers in Neth- meet with customers’ exact needs, with their products in terms of; quality, erlands, Belgium, UK and France in upon their production lines. delivery time and price. We will be pleased to show you our addition to Germany. Turbel is mainly serving for the larg- quality and performance with your It also became entitled to receive a est cake and bread line producers all own samples so please contact.. government grant from NRW Bank for around the world. In addition, it has many reputable customers in indus- www.turbel.de its direct investment in the region. Turbel Europe Gmbh Lehmkaul 5a 41849 Wassenberg Heinsberg-Germany 108 Tel: +49 (0) 2433 458 13 41

www.turbel.de

NEWS IN SHORT

IN SHORT

ACM ENGINEERING: HIGH-QUALITY MOTORS AND GENERATORS

CM Engineering is an Italian company based in Bardello (Varese), Lombardy. It is a leading company in the engineering manufacturing of the following products:

Features: In addition to its standard production, ACM Engineering is able to produce customized products for any customer demand, also in limited series.

1) Compact brushless servomotors. 2) Hollow-shaft servomotors. 3) Direct drive servomotors. 4) Torque servomotors. 5) Roller table motors. 6) Generators for wind turbines. 7) Permanent-magnet synchronous motors and generators for naval applications. 8) Motors and generators for automotive applications.

The Company is ISO 9001-2000 and UL certified. ACM products can be used in the following sectors: • Industrial automation. • Machines tools. • Textile and clothing machinery. • Wood working machinery. • Sewing machines. • Packaging machinery. • Glass machinery.

• Printing machinery. • Flexographic printing machinery. • Roller brushless motors for conveyor systems. • Jewellery machinery. • Agricultural and food machinery. • Plastic machinery. • Marble processing machinery. • Serigraph printing machinery. • Sheet metal processing machinery. • Wind turbine plants. • Automotive applications. • Naval applications. Visit: www.acmengineering.it

CERTIFICATIONS

DIRECT DRIVE SERVOMOTORS

BRUSHLESS SERVOMOTORS

HOLLOW-SHAFT SERVOMOTORS

COMPACT BRUSHLESS SERVOMOTORS

TORQUE SERVOMOTOR

ACM ENGINEERING Srl 21020 BARDELLO (VA) - Via Don A. Camera, 25 - ITALY - Phone +39.0332.731088/731064 - Fax +39.0332.730380 Website: http://www.acmengineering.it - Email: info@acmengineering.it

NEWS IN SHORT

IN SHORT

INLINE UV AND NIR FLUORESCENCE INSPECTION OF FOODSTUFFS UNDER NORMAL DAYLIGHT CONDITIONS

or inline inspection of food products fluorescence imaging can be of great use due to the fact that many organic contaminants and other defects become visible and fluoresce when excited by wavelengths which range from UV, through visible, to near infrared (NIR). Our novel Near Infra-Red (NIR) imaging technology is an inline inspection breakthrough that can detect many non-metallic foreign bodies in foodstuffs that are normally completely invisible to x-rays … such as fruit pits, stones, plastics, paper and wood etc. It even detects foreign bodies that are notoriously difficult to detect

with x-rays, such as thin, low-calcified, chicken bones, bone-fragments and cartilaginous tissue in breast meat, for example. Moreover, the system works very well when combined to work with conventional x-ray inspection apparatus as a part of a single integrated system. Such an approach provides excellent sensitivity to those radiolucent materials (such as polymers, woody ligneous tissue, chicken bone fragments and bone-shavings), that conventional x-ray machines and metal detectors combinations often miss. This detection ability greatly assists the inline detection of faecal contaminants, organic residues, and bacterial biofilms at multispectral fluorescence emission bands. Further applications include being able to differentiate between wholesome and unwholesome chicken carcasses and to detect defects underneath the skin in apples and other agricultural products. Currently, there is a need for such devices not just to be able to capture images very quickly and without the use of expensive illumination sources such as lasers - but also to do so under normal background daylight conditions and without the need for darkened rooms (known as “Mixed Light” inspection).

110

We have developed the ML2000, a mixed light florescence inspection system that permits the effective detection of fluorescence. Indeed, performance trials, initial commercial embodiments of this system have detected fluorescent radiation of 20 lux or lower, in the presence of background illumination of over 100,000 lux. Furthermore, the system comes with software that completely automates the inspection process, hence removing the need for expensive highly-qualified inspectors. After the automated inspection process is complete, visual photographic records of all inspections, either pass or fail, are permanently stored for compliance and 100% Quality Audit purposes. www.amdelectronic.com

NEWS IN SHORT

IN SHORT

ICF & WELKO RENEWS ITS LOGO AND WEBSITE

ithin the scope of a structural reorganisation of its presence in international markets, I.C.F. & WELKO S.p.A., the renowned company in Maranello, active in the field of industrial plants for different sectors, has renewed its trademark and visual identity to communicate the dynamic approach that is characterising the current stage of its life. The new logo summarises the values of the brand by joining in a single key the two components of the company name, created after the merger, in 2007, of ICF and Welko. Three dots complete the design of the new logo, with a touch of Made in Italy style. The colours are those that have always identified the brand. They symbolise the three business units: red for the food industry, blue for the ceramic

industry, yellow for cookware. Each of these business units,, extending also to the chemical, the pharmaceutical and the agricultural sectors, has its own production and sales structure structure. All units belong to a single group that allows experience, logistic and research activities to be constantly shared. The rebranding project has also involved the website. The new website is much more

user-friendly, easy to browse through, and with numerous new functions, such as for instance the possibility to submit enquiries for customised offers. Visit: www.icf-welko.it

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NEWS IN SHORT

IN SHORT

CONSTANT QUALITY FROM THE PALLET TO THE CUP

ith the clear objective of further increasing its production capacity, Kimbo has adopted a Comau robotic station for the palletizing of boxes containing various types of coffee packs. Operational flexibility, high performance and reliability are the most appreciated features of the selected solution. Kimbo, a national and international reference point in the coffee toasting and production sector, has always pursued a mission: spreading Italian coffee all around the world. In other words, this authentically Italian highquality product – which is inspired by the Neapolitan tradition and produced with the most advanced technologies while respecting both people and the environment – is now available to everyone. Kimbo provides an excellent product without compromises, paying great attention to the long and complex journey faced by coffee grains before they can be enjoyed in form of liquid emotions. The production process also includes, at the end of the packaging lines, a delicate phase of industrial palletizing in order to place the heat-sealed packs of coffee in various types of boxes using a 6-axis articulated robot produced by Comau. “The need to use this robotic station,” explained Johnny Frank Baldoni, manager of the Kimbo plant in Melito di Napoli (Naples), “was dictated by an existing solution whose efficiency no longer complied with the desired requirements. Therefore, we had to redesign this operational phase, and not without issues in terms of space and height limitations. At the same time, the system had to guarantee

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Kimbo uses a 6-axis articulated Comau robot with satisfaction for the industrial palletizing of boxes containing various types of coffee packs

high flexibility, operational continuity and a low-maintenance impact in the broadest sense, while being easily programmable with an extremely user-friendly interface.” According to the technical requirements provided by Kimbo, the ideal machine for this type of application was not a standard palletizer, but a Comau articulated robot, the NJ High Payload 110. The choice was driven by the fact that the robot was needed to be integrated inside a previously existing environment, where the verification of the “flatness” and the overall footprint of other components would have resulted in longer installation times or in modifications to the existing layout, even if it was working perfectly. “A choice that has proven successful,” emphasized Baldoni, “and has satisfied all our production needs in terms of accessibility, reach and ‘frequency/cycle times.” The NJ High Payload 110 6-axis articulated robot provides high levels of dynamics, an

appropriate wrist payload, a horizontal reach just under 3 meters (2,980 mm) and a repeatability of 0.07 mm. High performance and flexibility work together Taking a look at the Kimbo line in further detail, the Melito di Napoli plant features two separate conveyors that load the robotic station with heat-sealed packs. These packs are stored on pallets that have been previously indexed by lot or treated with other traceability parameters. “Our production system,” explained Baldoni, “can handle ground coffee, grains or pods, although the line is primarily dedicated to palletizing packs containing 250-gram bags of coffee powder.” The cycle plan calls for the use of the robot’s pneumatic gripper, which creates a vacuum and collects a certain number of packs depending on the mapping or the stacking requirements for the handling of the current batch. “In this specific case,” continued Baldoni, “the final pallet consists of two overlaid pallets containing the related product.”

NEWS IN SHORT

IN SHORT

Johnny Frank Baldoni, manager of the Melito di Napoli Kimbo plant

It should be noted that an operational problem related to this stratification emerged, as the height of the double layer actually exceeds the maximum reach of the robot. The solution adopted is a mobile platform – calibrated on two different positions placed at different heights – which circumvents the mechanical limit. A further peculiarity of the Comau solution is the opportunity to pick and place pallets or footboards stored behind the robot with the very same gripper. This allows the company to avoid the use of other equipment or devices such as those known as “separators”. In this case, there is no need to add interlayers (elements providing separation between layers or flaps) but they can

be easily integrated without making major changes to the gripper. “Palletizing may appear to be simple but the various phases of product handling are both complex and delicate,” concluded Baldoni. “Coffee contained in packages, cardboard boxes or any other type of containers, even vacuum packs wrapped in transparent film, inevitably suffers the effects of temperature, humidity and pressure variation, in other words, variable environmental conditions which are very different from those which would occur if the handling did not involve a “living product” such as coffee, but other elements which are not subject to these effects.”

The Comau robotic station handles heat-sealed packs that need to be stored on pallets which have been previously indexed by lot or treated with other traceability parameters

Kimbo: the symbol of Italian coffee and Neapolitan espresso for half a century For over 50 years, Kimbo has been one of the protagonists of the national market as the perfect expression of a legendary Italian symbol, the Neapolitan espresso. The selection of raw materials, production control and traceability throughout the supply chain ensure product excellence, while the most selective international certificates testify to the respect of resources and environment. With a total income of 170 million Euros, made possible by the work of 150 employees, the company has an important role in all distribution channels in Italy and abroad, under the brand name “Kimbo Espresso Italiano”. Founded in 1963 by the Rubino brothers, Kimbo has always been growing in success, and this is certainly the result of rigorous loyalty to tradition and quality. This is reflected by the 40,000-square meter plant of Melito di Napoli (Naples), where the constant updating of equipment and production processes guarantees the achievement of high standards in full compliance with environmental policies. Furthermore, since 2009, Kimbo has also reached pioneering results in the sector of integrated logistics, with the Kimbo-Hub (18,000 square meters) located at the freight terminal of Nola (Naples). www.comau.com

Despite limited space (also in height), the Comau solution has proven successful and has satisfied all production needs in terms of accessibility, reach and frequency/ cycle times

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05-07 | 2017

DECEMBER DUBAI WORLD TRADE CENTRE WWW.WOP-DUBAI.COM

R U O Y K O O ! B W O N E C A SP

WOP DUBAI 2017

INTERNATIONAL PERISHABLES EXPO MIDDLE EAST

An event organized by:

Strategic partner

In Cooperation with

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ORGANIZZATO DA

EXHIBITIONS MEETINGS

CONFERENCES

CRAFT BEER ITALY 2017: LEADING SPEAKERS IN THE CONFERENCE PROGRAMME • Seminars and workshops are taking shape • Close cooperation with the association Unionbirrai • Ticketshop soon online

RAFT BEER ITALY, the new event dedicated to craft beer organized by NürnbergMesse Italia, has at its core the conference. Professional education and training courses will indeed be the key elements of this two- day event at the Talent Garden Milano Calabiana on 22nd - 23rd November. Unlike many other Italian events, conceived as festivals, CRAFT BEER ITALY attracts visitors that range from start-ups to established breweries, from homebrewers and beer sommeliers to HoReCa and distributors, who will attend the presentations held by many Italian and international experts, brought together for the very first time. The conference is carried out under the competent supervision of Doemens and VLB Berlin, two research institutes which promote high-level professional education in the brewing industry. Besides, major Italian and international key accounts will illustrate innovations and trends in the craft brewing industry. The conference programme is being continuously updated and is available on the official website of CRAFT BEER ITALY. With four months to go before the event, many international speakers have already confirmed their participation. A very interesting subject for all breweries is raw materials, which is actually the real foundation to brew craft beer with unique properties. Several sessions of the conference at CRAFT BEER ITALY will deal in detail with all aspects of raw materials thanks to the speeches delivered by Weyermann, Hopsteiner, HVG, Hopfen-Kontor, Lallemand and Fermentis. All ingredients are to be masterfully

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mixed using the right plants. That’s why visitors can’t miss the speech by CFT at the session on brew rooms and the speech by Pentair on the role of beer membrane filtration in the craft brewing process. The challenge of craft brewing is to infuse uniqueness and quality to every glass of beer: at the sessions on quality assurance we will therefore also deal with the microbiological monitoring in craft breweries with the intervention of the German company Döhler. The association of Italian metal packaging companies ANFIMA will take the floor on the session concerning another important topic, namely filling. CRAFT BEER ITALY will also provide attendees with practical information for starting up a new business with useful tips and recommendations by Doppio Malto Brewing Company. Thanks to Doemens and VLB Berlin, the HoReCa and distribution companies will learn how to taste, analyse and pour a beer, obviously in VDGLASS glasses, specifically conceived to enhance craft beer properties. The Italian association Unionbirrai, which has signed a cooperation agreement with NürnbergMesse Italia, will lead to the discovery of the Italian craft beer

world in an international background and will bring together start-ups and established breweries with the aim of sharing successful experiences. A competent Unionbirrai Beer Taster will then let participants taste special Italian craft beers at the “Taste It! Area - non la solita birra” (no ordinary beer) But at CRAFT BEER ITALY it isn’t all about theory: in addition to the several seminars CRAFT BEER ITALY will host an exhibition, where all participants can see first-hand raw materials, technologies and marketing solutions, fitting for craft beer. The list of all exhibitors is available on the official website. Even if the conference programme is still being developed but it already proofs that CRAFT BEER ITALY is a MUST, not only because the industry is booming, but also because it provides present and future breweries with the know-how they need to continue their history of success. The Ticketshop will be soon available on the official website of CRAFT BEER ITALY. www.craft-beer-italy.it

beviale-moscow.com

Note the date! 27 February â&#x20AC;&#x201C; 1 March 2018

Global solutions. Local success.

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XHIBITIONS EXHI FIERE - EXHIBITIONS

FIERE - EXHIBITIONS

EXHIBITIONS

2017 SIGEP - AB TECH

21-25/01/2017 RIMINI Fair for the artisan production of icecream, pastry, confectionery and bakery.

PROSWEETS

29/01-01/02/2017 COLOGNE Fair for the sweets and snacks industry.

FRUIT LOGISTICA 2017

2017

CIBUS CONNECT

2017

12-13/04/2017 PARMA International food exhibition.

mcTER

06/04/2017 ROME Exhibition on Energy efficiency.

SAVE MILANO

08/10/02/2017 BERLIN International fair for fruit and vegetables.

19/04/2017 MILAN Exhibition on solutions and applications for automation, instrumentation, sensors.

ENOMAQ

mcT ALIMENTARE

14-17/02/2017 SARAGOZZA Fair of wine and oil, for innovation and internationalization.

INTERSICOP

19-22/02/2017 MADRID Bread baking, confectionery and related industries show.

IBATECH 2017

09-12/03/2017 ANKARA Fair for bread, patisserie machinery, ice cream, chocolate and technologies.

VINITALY

09-12/04/2017 VERONA International wine & spirits exhibition.

19/04/2017 MILAN Exhibition on technology for the Food&Beverage industry.

INTERPACK

04-10/05/2017 DÃ&#x153;SSELDORF Technology fair for packaging, packing, bakery, pastry.

TUTTOFOOD

08-11/05/2017 MILAN International B2B show to food & beverage.

MACFRUT

10-12/05/2017 RIMINI Exhibition of machinery and equipment for the fruit and vegetable processing.

SPS/IPC DRIVES/ITALIA

GLASS PACK 2017

08/06/2017 PORDENONE Fair on design and production management of glass bottle and containers.

SNACKEX

21-22/06/2017 VIENNA International savoury snacks and nut trade fair.

mcT COGENERAZIONE 29/06/2017 MILAN Conference and Exhibition on applications of cogeneration.

SIMEI@DRINKTEC

11-15/09/2017 MUNICH International exhibition for vine-growing, wine-producing and bottling industry.

POWTECH

26-28/09/2017 NUERNBERG The trade fair for powder processing

ANUGA

07-11/10/2017 COLOGNE International exhibition of Food& Beverages.

HOST

20-24/10/2017 MILAN Show for bakery, fresh pasta, pizza industry.

23-25/05/2017 PARMA Trade fair for manufacturers and suppliers in the industrial automation sector.

www.itfoodonline.com www.itfoodonline.com www.itfoodonline.com www.itfoodonline.com www.itfoodonline.com

XHIBITIONS EXHI FIERE - EXHIBITIONS

FIERE - EXHIBITIONS

EXHIBITIONS

2018 SIGEP - AB TECH

20-24/01/2018 RIMINI Fair for the artisan production of ice-cream, pastry, confectionery and bakery.

PROSWEETS

28-31/01/2018 COLOGNE Fair for the sweets and snacks industry.

EUROPAIN

03-06/02/2018 PARIS International show for the bakery and confectionery Industry.

2018

MACFRUT

09-11/05/2018 RIMINI Exhibition of machinery and equipment for the fruit and vegetable processing.

SPS/IPC DRIVES/ITALIA

22-24/05/2018 PARMA Fair for manufacturers and suppliers in the industrial automation sector.

FRUIT LOGISTICA

ANUGA FOODTEC

29/05-01/06/2018 MILAN Exhibition for the packaging industry.

20-23/03/2018 COLOGNE International food and beverage technology exhibition.

VINITALY

15-18/04/2018 VERONA International wine & spirits exhibition.

mcTER

04/2018 ROME Exhibition on Energy efficiency.

CIBUS 2018

07-10/05/2018 PARMA International food exhibition.

HISPACK

08-11/05/2018 BARCELONA Exhibition for the packaging industry.

PACK EXPO

14-17/10/2018 CHICAGO International packaging trade fair.

EMBALLAGE

26-29/11/2018 PARIS Exhibition about packaging technology.

GLASS PACK 2018

08/06/2017 BRESCIA Fair on design and production management of glass bottle and containers.

07-09/02/2018 BERLIN International fair for fruit and vegetables.

2018

IPACK-IMA

mcT ALIMENTARE

06/2018 MILAN Exhibition on technology for the Food&Beverage industry.

IBA

15-20/09/2018 MONACO Fair for the bakery and confectionery industry.

FACHPACK

25-27/09/2018 NUREMBERG International packaging trade fair.

mcT COGENERAZIONE 10/2018 MILAN Conference and Exhibition on applications of cogeneration.

www.itfoodonline.com www.itfoodonline.com www.itfoodonline.com www.itfoodonline.com www.itfoodonline.com

XHIBITIONS EXHI FIERE - EXHIBITIONS

FIERE - EXHIBITIONS

EXHIBITIONS

MEDIO ORIENTE GULFOOD

26-02/02-03/2017 DUBAI Fair for food and hospitality.

GULFOOD MANUFACTURING

RUSSIAN-CHINA UPAKOVKAUPAK ITALIA

31-10-02/11/2017 DUBAI Fair on processing and packaging technology and Food&Beverage plants.

24-27/01/2017 MOSCOW International packaging machinery exhibition exhibition.

GULFOOD

18-22/02/2018 DUBAI Fair for food and hospitality.

28/02-02/03/2017 MOSCOW International trade fair for the beverage industry.

DJAZAGRO

MODERN BAKERY

09-12/04/2018 ALGERS Fair for companies operating in the agro-food sector.

13-16/03/2017 MOSCOW International trade fair for bakery equipment and food ingredients.

10-13/04/2017 ALGERS Fair for companies operating in the agro-food sector.

DINE

INPRODMASH & UPAKOVKA

12-14/09/2017 KIEV International packaging machinery exhibition exhibition.

FOOD WEST AFRICA

GULFOOD MANUFACTURING

UPAKOVKA UPAK ITALIA

DUBAI DRINK TECHNOLOGY EXPO

07-09/03/2017 DUBAI Fair for the beverage industry.

WORLDFOOD

29-31/03/2017 UZBEKISTAN Fair for suppliers, manufacturers, dealers and professionals.

DJAZAGRO

17-19/05/2017 LAGOS Fair for food, beverage&packaging technology.

IRAN FOOD BEV TEC

23-26/05/2017 TEHRAN Fair for food, beverage&packaging technology.

10/2018 DUBAI International exhibition on processing and packaging technology and Food&Beverage plants.

2019 2019 INTERSICOP

23-26/02/2019 MADRID Bread baking, confectionery and related industries show.

BEVIALE MOSCOW

23-26/01/2018 MOSCA International packaging machinery exhibition exhibition.

BEVIALE MOSCOW

27/02-01/03/2018 MOSCOW International trade fair for the beverage industry.

BAKERY CHINA

09-12/05/2018 SHANGHAI Fair for the bakery and confectionery industry.

TUTTOFOOD

06-09/05/2019 MILAN International B2B show to food & beverage.

www.itfoodonline.com www.itfoodonline.com www.itfoodonline.com www.itfoodonline.com www.itfoodonline.com

Ingre die nts

31 Oct - 2 Nov 2017 Dubai World Trade Centre

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WE’VE TALKED ABOUT WE’VE TALKED ABOUT... COMPANIES

ADVERTISERS

CONTACTS

ACM ENGINEERING SRL 109 Via Don A. Camera, 25 21020 Bardello - VA Italy

BBM PACKAGING SRL 76/78 Via Pregalleno, 24 24016 San Pellegrino Terme BG - Italy

AEB SPA GATEFOLD COV - 39/41 Via Vittorio Arici, 104 25134 - San Polo - BS Italy

BERTUZZI FOOD PROCESSING SRL 54-55 Corso Sempione, 212 bis 21052 Busto Arsizio - VA Italy

AIR LIQUIDE ITALIA SPA I COV - 42 Via Calabria, 31 20158 Milano Italy AKOMAG SRL 56 Frazione Diolo, 15/D 43019 Soragna - PR Italy ALBRIGI SRL 43 Via Tessare, 6/A 37023 Loc. Stallavena di Grezzana - VR Italy

BG SRL BOSELLI CISTERNE 13-35 Via E. Fermi, 12 43015 Noceto - PR Italy BRUNI GLASS I COV - 58-59 Viale Colombo, 12/14 20090 Trezzano S/N - MI Italy CADALPE SRL 89/91 Via C. Battisti, 87 31028 Vazzola - TV Italy

ALLEGRI CESARE SPA 57 Via Venezia, 6 20099 Sesto San Giovanni - MI Italy

CAREL INDISTRIES SPA 10-98 Via dell’Industria 11 35020 Brugine - PD Italy

AMD ELECTRONIC SRL 110 Piazzale Martesana, 10 20128 Milano Italy

CLEMENS GMBH & CO. KG 81 Rudolf-Diesel-Strasse 8 D-54516 Wittlich Germany

ANTARES VISION 36/38 Via del Ferro, 16 25039 Travagliato - BS Italy

CO.MAC S.R.L. GATEFOLD COV - 44-45 Via Garibaldi, 34N 24040 Bonate Sotto - BG Italy

ARKEMA GMBH II COV - 80 420 Rue d’Estienne d’Orves 92705 F Colombes Cedex France

COMAU S.P.A. 112-113 Via Rivalta, 30 10095 Grugliasco - TO Italy

COSTACURTA S.P.A.-VICO 5-33-34 Via Grazioli, 30 20161 Milano - Italy CRM ENGINEERING 11-19 Via G. Di Vittorio, 24 46045 Marmirolo - MN Italy DEMO DESIGN & MOULDS 9-100 Via Olivera, 48 31020 San Vendemiano - TV Italy DUBAI WORLD TRADE CENTRE - DWTC 123 P.O. Box 9292 Dubai UAE ENOPLASTIC SPA I COV - 46 Via Luigi Galvani, 1 21020 Bodio Lomnago - VA Italy

FIERA MILANO SPA 119 Strada Statale del Sempione, 28 20017 Rho - MI Italy FILLBER I COV-21 Piazzale G. Mazzini, 2 25036 Palazzolo sull’Oglio - BS Italy GAI MACCHINE IMBOTTIGLIATRICI S.P.A. 3-48-49 Frazione Cappelli, 33/b 12040 Ceresole d’Alba - CN Italy GENERAL SYSTEM PACK SRL GSP 47 - 65/68 Via Lago di Albano, 82 36015 Schio - VI - Italy IC FILLING SYSTEMS GATEFOLD COV - 52 Via Roma, 16/I 24060 Telgate - BG - Italy

EXPOCENTRE FAIRGROUNDS 118 14, Krasnopresnenskaya nab 123100 - Moscow Russia

ICF & WELKO SPA 111 Via Sicilia ,10 41053 Maranello - MO Italy

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