www. zet ag i- it aly. co m
Plants for processing Milk and Ice Cream beverage & packaging
special
technology for FOOD&BEVERAGE Tariffa R.O.C.: Poste Italiane spa - Spedizione in abbonamento postale - D.L. 353/2003 (conv. in L. 27/02/2004 n.46) art. 1, comma 1, DCB Milano TAXE PERCUE (tassa riscossa) Uff. Milano CMP/2 Roserio - ISSN 1827-4102
www. zet ag i-it aly. co m
Plants for processing Milk and Ice Cream Plants for processing ZIONE U Milk and Ice Cream D A R IN T www. zet ag i- it aly. co m
الطحن لتصالقولبة
Pasteurisation Unit
طحن لتصالقولبة وماكينات الطحن لتصالقولبة وماكينات الطحن لتصالقولبة وماكينات الطحن لتصالقولبة وماكينات الينات الطحن لتصالقولبة وماكينات االلطحنلتصالقولبة وماكينات الينات الطحن لتصالقولبة وماكينات االلطحن لتصالقولبة لتصالقولبة لتصالقولبة لتصالقولبة وماكينات الطحن لتصولبة وماكينات الطحن لت
Pasteurisation Unit pre-assembled on a tubular stainless steel. Monitoring and logging to a PLC. Pasteurizers for the application of milk intended for cheese, yoghurt, drinking milk, leben. Ability to apply online homogeneizer/ degaser/separator
Editrice Zeus - Vial Ballerini 66, 20831 - SEREGNO (MB) - Tel. +39 0362 244182 -0362 244186 - www.editricezeus.com
القولبة وماكينات الطحن لتصالقولبة وماكينات الطحن لتصالقولبة وماكينات الطحن لتصالقولبة وماكينات الطحن لتصالقولبة وماكينات الطحن لتصالقولبة وماكينات الطحن لتصالقولبة وماكينات الينات الطحن لتصالقولبة وماكينات الطحن لتصالقولبة لتصالقولبةاً عرب عرشون عام وماكيناتايطاليا تعمل يف شامل والديناميكية التي ”Zetagiالشابة Impianti لتصالقولبةاملحدودة “زيتاجي إمبيانتي نشأت الطحن لتصالقولبة وماكينات الطحن لتصالقولبة Srlالطحن وماكينات رشكةالطحن وماكينات “عرب Zetagi رشكة”زيتاجي األهمية التي لتصالقولبةاملعارف واآليس كريم. وماكيناتاأللبان تحضري منتجات لتصالقنشبكات مجال تصنيع وماكينات يف من الخربة لتصالقولبة الطحن اكتسبتهاوماكينات لتصالقولبة ذاتالطحن وماكينات الطحن لتصالقولبة الطحن عالية. موثوقة وذات نظم انتاج تقديم متكنها من بقدرات جعلتها تتمتع أنحاء العامل تجديدي يف ذات طابع شبكات تصنيع Pasteurisation Unit نوعيةالطحن وماكينانات لتصالقولبة الطحن لتصينات الطحن وماكينات لتصالقولبة مختلفالطحن وماكينات لتصالقولبة الطحن وماكينات الطحن لتصالقولبة ذلك وماكيناتزبائنها. لتصالقولبةوتعاون مع الطحنانتاجية مرتفعة املستويات ،قدرات فنيني متخصصني طاقم من لتصالقولبةاألساس اىل “ Zetagiمن حيث لتصالقولبةرشكة”زيتاجي يعود نجاح الطحن باعىلوماكينات لتصالقولبة الطحن وماكينات وماكينات الطحن Pasteurisation الصحيةUnit pre-assembled a tubular steel. Monitoring منالطحن وماكينات لتصالقولبة الطحن طحن لتصالقولبة وماكينات الطحن لتصالقولبة وماكينات البلدان. لتصالقولبةلجميع القانونية املتطلبات بشكلonدقيق stainlessوتحرتم الزبون حاجات كافة أمثل مع تتجاوب بشكل شبكات وماكيناتأو أجزاء كاملة لتصالقولبةشبكات يعني انجاز وماكينات الطحن وماكينات لتصالقولبة لتصطحن الطحن وماكينات لتصالقولبة الطحن and logging to a PLC. Pasteurizers for the application of milk intended for لتصالقولبة وماكينات الينات الطحن لتصالقولبة وماكينات االلطحنلتصالقولبة وماكينات الينات وماكينات الطحن الطحن وماكينات homogeneizer/الطحن الطحن لتصالقولبة وماكينات الطحن لتصالقولبة وماكينات cheese, لتصالقولبة yoghurt, drinking milk, leben. لتصالقولبة Ability to apply online الطحن لتصالقولبة وماكينات االلطحن لتصالقولبة لتصالقولبة لتصالقولبة لتصالقولبة وماكينات degaser/separator لتصوماكينات الطحن لتصالقولبة وماكينات الطحن لتصولبة وماكينات الطحن لت
E
E N O I Z U TRAD
ZION U D A R IN T
IN
Pasteurisation الطحن لتصالقولبة Zetagi Impianti Srl Unit is a young and dynamic company in the North of Italy which is born by twenty years of experience in the manufacture of plants to produce dairy products and ice cream. Pasteurisation Unit pre-assembled on a tubular stainless steel. Monitoring وماكينات الطحن طحن لتصالقولبة وماكينات الطحن لتصالقولبة وماكينات The important knowledge acquired making innovative plants in the world makes Zetagi a company لتصالقولبة which الطحنis able to plan and and logging to a PLC. Pasteurizers for the application of milk intended for لتصالقولبة وماكينات الينات الطحن لتصالقولبة وماكينات االلطحنلتصالقولبة وماكينات الينات produce high quality and reliable productive systems. cheese, yoghurt, drinking milk, leben. Ability to apply online homogeneizer/ الطحن لتصالقولبة وماكينات االلطحن لتصالقولبة لتصالقولبة لتصالقولبة لتصالقولبة وماكينات At the base of the success of Zetagi there is a highly specialized team of technicians, productive capability and cooperation degaser/separator الطحن لتصولبة وماكينات الطحن لت with its customers. This means realization of plants or part of them which perfectly answers to any needs of the customer and to the strictest sanitary rules of any country.
NE
UZIO D A R T IN
Zetagi Impianti srl • 36016 Thiene - Vicenza / Italy - via Marco Corner 19/21 • T +39 0445 820090 • info@zetagi-italy.com 13/10/16 12:11
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القولبة وماكينات الطحن لتصالقولبة وماكينات الطحن لتصالقولبة وماكينات الطحن لتصالقولبة وماكينات الطحن لتصالقولبة وماكينات الطحن لتصالقولبة وماكينات الطحن لتصالقولبة وماكينات الينات الطحن لتصالقولبة وماكينات الطحن لتصالقولبة لتصالقولبةاً عرب عرشون عام وماكيناتايطاليا تعمل يف شامل والديناميكية التي ”Zetagiالشابة Impianti لتصالقولبةاملحدودة “زيتاجي إمبيانتي نشأت الطحن لتصالقولبة وماكينات الطحن لتصالقولبة Srlالطحن وماكينات رشكةالطحن وماكينات “عرب Zetagi رشكة”زيتاجي األهمية التي لتصالقولبةاملعارف واآليس كريم. وماكيناتاأللبان تحضري منتجات لتصالقنشبكات مجال تصنيع وماكينات يف من الخربة لتصالقولبة الطحن اكتسبتهاوماكينات لتصالقولبة ذاتالطحن وماكينات الطحن لتصالقولبة الطحن عالية. موثوقة وذات نظم انتاج تقديم متكنها من بقدرات جعلتها تتمتع أنحاء العامل تجديدي يف ذات طابع شبكات تصنيع نوعيةالطحن وماكينانات لتصالقولبة الطحن لتصينات الطحن وماكينات لتصالقولبة مختلفالطحن وماكينات لتصالقولبة الطحن وماكينات ذلك وماكيناتزبائنها. لتصالقولبةوتعاون مع الطحنانتاجية مرتفعة املستويات ،قدرات فنيني متخصصني طاقم من لتصالقولبةاألساس اىل “ Zetagiمن حيث لتصالقولبةرشكة”زيتاجي يعود نجاح الطحن وماكينات لتصالقولبة الطحن وماكينات الطحنالطحن وماكينات لتصالقولبة وماكينات الطحن لتصالقولبة باعىل الطحن وماكينات لتصالقولبة الطحن وماكينات لتصالقولبة وماكينات القولبة لتصالقولبةلجميع البلدان. الصحية القانونية املتطلبات بشكل دقيق الزبون وتحرتم أمثل مع كافة حاجات تتجاوب بشكل وماكيناتأو أجزاء من شبكات يعني انجاز شبكات كاملة الطحن وماكينات لتصالقولبة لتصطحن وماكينات لتصالقولبة وماكينات1 وماكينات الطحن لتصالقولبة لتصالقولبة الينات الطحن الطحنوماكينات لتصالقولبة الطحن الطحنوماكينات لتصالقولبةالطحن لتصالقولبة وماكينات الطحن وماكينات لتصالقولبة وماكينات لتصالقولبة وماكينات لتصالقولبة الطحن وماكينات لتصالقولبة الطحن لتصالقولبةاً عرشون عام عرب ايطاليا الطحنيف شامل تعمل التي والديناميكية الطحن الشابة ”Zetagi Impianti Srl لتصالقولبةاملحدودة “زيتاجي إمبيانتي نشأت الطحن وماكينات لتصالقولبة الطحن وماكينات لتصالقولبة الطحن وماكينات رشكةالطحن وماكينات لتصوماكينات الطحن لتصالقولبة وماكينات
E N O I Z U D IN TRA E
COP FP 4-16.indd
in cooperation with
F RUC H T H A NDEL MAGAZINE
P&G EXHIBITIONS MARKETING MEDIA Via A . Costa, 2 · 20131 Milano Tel +39.02 33402131 Fax +39.02 33402130 messeberlin@pg-mktg.it
FRUITLOGISTICA @25FRUITS
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SPECIAL
TECHNOLOGY FOR
FOOD&BEVERAGE
SPECIAL SPECIA
FRAMAX, YOUR PARTNER IN THE WORLD
F
RAMAX specializes in the supply of machinery and complete “Turn Key” production lines for the bottling and packaging industry, covering primarily the beverage field but also catering for special needs in the food and chemical sectors. Our main objective is to provide Customers promptly with a custommade solution, specifically designed to protect and guarantee the quality of the finished product with the use of the highest and most up-to date technology. Framax can supply filling lines to suit a wide range of products such as mineral water, carbonated soft drinks, wine, beer, edible oils, mixed alcoholic beverages, liqueurs, fruit juices, sauces etc., into traditional or modern packaging, such as bottles made of Pet, Pen, Glass, HDPE, cans, bag-in box-etc. The key to our success is the “know how” gained in over 30 years of experience in this industry and the ability to supply equipment performance, competitive pricing and efficiency of after sale service and support. Framax can supply the following: • Depallettising systems suitable for glass bottles, PET bottles, cans, jars etc. • Synthetic bottle production (PET, PEN, PVC, etc.), single or double stage Pet blow-moulding and extrusion moulding. • Unscramblers for plastic bottles complete with silo storage sys-
SPECIAL
tems and automatic extraction conveying to the bottling line. • Bottle washing machines for returnable glass bottles. • Liquid rising /sterilizing machines with one or more treatments. • Filling machines using various technologies according to the products to be processed. • Capping machines for all types of closures and seals. • Labelling machines suitable for all kinds of modern packaging. • Can filling and packaging lines. • Packaging and palletizing machines. • Wrap around pallet wrapping. • Factory automation technologies. • Water treatments plants. • Beer brewing plants. • Q.C. Inspection equipment. • Premixes, ozone generators, carbonators, syrup plants, cap elevators, date coding, pasteurizing ma-
chines, conveying and handling systems. • Project planning and Engineering of complete plants. Project planning & engineering The main key to our success is the capability to offer customers a complete tailor-made solution according to specific technical requirements, starting from the initial budgetary proposal to the final project plan designed to fit within the space availability but also to fit the required budget, always keeping in mind the importance of looking after the product to be packaged. Primary objective is in fact to care about “THE PRODUCT”, making sure that its original characteristics are not altered throughout the bottling & packaging process. www.framax.com
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www.fbfitalia.it
H
WHAT WE DO BEST ARE HIGH PRESSURE HOMOGENISERS & PISTON PUMPS. We’ve already done it more than 4000 times and we will continue to do it better and better.
. .P
ge o m o H
nizers
A complete range to suit a wide variety of applications and products
We will be present at the following exhibitions:
CIBUSTEC Parma (Italy), October 25th-28th 2016 Hall P2, Stand K044
4000
NEXT TARGET
INSTALLED MACHINES 1987 - 2016
Pagina fiere_001.indd 1 INGOMBRO ADV.indd 3
FBF Italia S.r.l. Via Are, 2 43038 Sala Baganza (Parma) Italy Phone: + 39 0521 548200 Fax: +39 0521 835179 www.fbfitalia.it - info@fbfitalia.it
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contents
special
technology for
FOOD&BEVERAGE
1-22 speCIal
technology for Food&BeVeraGe
23-31
errepan srl Production in perfect form. pg. 16/18
PAcKAGinG
32-36
neWs
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General sYsteM paCK GENERAL SYSTEM PACK, automated packaging lines. pg. 23/25
PReseRVinG inDUstRY
46-49
AUtoMAtion
T E C H N O L O G Y
50-64
T E C H N O L O G Y
exhibitions
Drink
TECHNOLOGY
IndustrIe de nora s.p.a. Sanitizing and preserving with ozone. pg. 32/34
TECHNOLOGY
N. 2-2016
TECHNOLOGY
EditricE ZEus - Vial Ballerini 66, 20831 - sErEGNO (MB) tel. +39 0362 244182 -0362 244186 - www.editricezeus.com cop DT 2-16.indd 1
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special special special specia
pIGo srl Our vision, our mission and philosophy of excellence. pg. 37/39
editorial management and registered office: Via Ballerini, 66 20831 SEREGNO (MB) - ITALY Tel. +39 0362 244182 +39 0362 244186 web site: www.editricezeus.com e-mail: redazione@editricezeus.com portal: www.itfoodonline.com e-mail: marketing@itfoodonline.com skypeTM: editricezeus
Machineries, plants and equipment for food and beverage industry year XXVIII - issue n.4 - September 2016 managing editor Enrico Maffizzoni direzione@editricezeus.com editorial manager S.V. Maffizzoni redazione@editricezeus.com
WatloW ItalY srl Flat tubular heaters boost efficiency for fryer technology. pg. 46/49
editorial production Sonia Bennati bennati@editricezeus.com account dep. manager Elena Costanzo amministrazione@editricezeus.com project and layout design ZEUS Agency grafica@editricezeus.com creative dep. ZEUS Agency grafica@editricezeus.com translations C. Natalucci translator Muller Worldwide Links Srl
Host Food technology finds a home at Host 2017 pg. 54-55
printing Faenza Industrie Grafiche Italian Magazine Food Processing Europe: single issue: Euro 25 Annual (six issues): Euro 120 Outside Europe: single issue: US$ 30 Annual (six issues): US$ 170 Subscription payment can be made in the name of Editrice Zeus sas, by bank money transfer or cheque.
We’ll exhibit at... Dubai (United Arab Emirates) S1 - C76 Chicago Hall BOCF(USA) Stand A012 N4632 nell’Upper North Building Paris (France) International Trade Press Stand
SOMMARIO FP 4-16.indd 3
Italian Magazine Food Processing An outline of the suppliers of machines, plants, products and equipment for the food industry. Published: Bi-monthly Registration: Court of Milan no. 676 of 20-09-1989 Shipment by air mail art.2 comma 20/b law 662/96 - Milan Panorama dei fornitori di macchine, impianti, prodotti e attrezzature per l’industria alimentare Periodicità: bimestrale. Autorizzazione del tribunale di Milano, n°676 del 20-09-1989 Spedizione in a. p. 45% art. 2 comma 20/b legge 662/96 Filiale di Milano The reproduction of the articles and/or pictures published by this magazine is reserved (the manuscripts and/or photos sent to the Publisher will not be returned). The Editor declines all responsibilities for any mistake of photocomposition contained in the published papers of any magazine by EDITRICE ZEUS.
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TECNO PACK S.P.A.: “THE BEST FLOW PACK TECHNOLOGY FOR WRAPPING CHEESE” Qualità Leone, well-known dairy products company from 1966, choose Tecno Pack’s technology to wrap their cheese
I
talian best companies, even in the food industry, are internationally acclaimed. Italy counts hundreds of enterprises of different dimensions, whose products are just excellent. A strong tradition and the great care that these companies apply both in the manufacturing process and in the preservation and packaging procedures lead them to choose the most innovative, efficient and high-quality technology. For this reason, the dairy
company Qualità Leone has chosen an important partner in the flow pack machines sector such as TECNO PACK to wrap their cheese. Qualità Leone is an old company based in Villafranca, Verona. They took their first steps in the small and medium-scale distribution in 1966. This family-run company is specialized not only in packaging medium-hard cheese, but also in producing their own cheese such as Rigatel del Castel and Roverella.
Tecno Pack FP027 INOX packaging machine used by Qualità Leone is a horizontal, multi-axis wrapping machine specifically designed to wrap cheese in a modified atmosphere. Bavarian Emmental, Swiss Emmental, Maasdam, Fontal, Gouda, Pecorino, Ricotta salata, Rosa Camuna, Monte Veronese, Asiago. From foreign cheese to Italian cheese, as well as that one from the area of Villafranca and Monti
TECNO PACK S.P.A.: “DIE BESTE FLOWPACK TECHNOLOGIE FÜR DIE VERPACKUNG VON KÄSE” Leone Qualität, seit 1966 renommierter Hersteller von Molkereiprodukte, verwendet die Technologie von Tecno Pack, um den eigenen Käse zu verpacken
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ie italienischen Spitzenleistungen auch im Hinblick auf die Lebensmittelindustrie, sind international anerkannt. In Italien gibt es über Hundert von Unternehmen der unterschiedlichen Größe, mit Produkten von höchster Qualität. Eine starke Tradition und große Sorgfalt beeinflussen sowohl die Herstellungsverfahren, als auch die Prozesse, die mit der Konservie-
rung und Verpackung der Produkte verbunden sind und sorgen dafür, dass stets neueste Technologie angewandt werden, die zu effizienten und hohen Qualitätsstandards führen. Aus diesem Grund hat sich auch der Milchbetrieb Qualità Leone für einen führenden Partner im Bereich der Flowpackmaschinen, wie TECNO PACK, zur Verpackung des eigenen Käses entschieden.
Qualità Leone, ein alteingesessener Betrieb in Villafranca di Verona, der bereits im Jahr 1966 die ersten Schritte mit einem kleinen-mittleren Vertrieb unternommen hat, ist ein Familienbetrieb, der nicht nur auf die Verpackung von mittelhartem Käse spezialisiert ist, sondern auch einige eigene Produktionen an, wie den Rigatel del Castel und den Roverella bietet.
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Lessini: these are just a few of the over 120 portioned cheese which FP027 flow pack is able to wrap. FP027 is one of the four machines proposed by Tecno Pack for the dairy sector. It is suitable to pack cheese in bulk, which are transferred directly on the film, avoiding the problems of conveyer transport, thanks to the bottommounted reel. FP200 EVO has top-mounted reel instead and it is suitable for cheese portions packaged in tray. FP025EVO and FP025EVOBB complete the range. Cheese portioning, loading, collection of packs, palletizing: the horizontal packaging machines are placed at the centre of these passages. For this reason they have been designed to be combined with robotic systems, such as automatic product feeding, with the purpose of minimizing human work.
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Tecno Pack team always pays great attention to each customer needs and went to Qualità Leone to check the daily activity of this machine. In the FP027 any kind of cheese, after being aligned on the conveyer, is first detected by a barrier-photocell. This unit sends a signal to the front camera, verifying that every cheese is in phase. In the rare case of a cheese being out of phase, the machine either stops or sets off an alarm or simply skips a package. This control system is possible thanks to seven independent brush-
less engines and it is capable of closing the packages, using different materials: from film to paper it can create several wraps, suitable for many markets. Modularity is the key-word: rather than having one big conveyer, it is possible to include two, four or six timing devices combined with an automated-cut line. In this way, more pieces of cheese can be loaded at the same time, remarkably speeding up the process. This technology suits very well the trader’s needs who usually deals with small quantities and many formats.
Fp027
Fp027 at work FP027 is manufactured in Schio, near Vicenza, in the Tecno Pack S.P.A. plant.
Die Verpackungsmaschine FP027 INOX von Techno Pack, die von Qualità Leone eingesetzt wird, ist eine horizontale mehrachsige Verpackungsmaschine, speziell für die Verpackung von Käse unter Schutzgasatmosphäre. Bayerischer Emmentaler, Schweizer Emmentaler, Maasdamer, Fontal, Gouda, Pecorino, salziger Ricotta, Rosa Camuna, Monte Veronese, Asiago. Von den ausländischen über die italienischen bis zu den für die Gegend von Villafranca und der Monti Lessini typischen Käsesorten: das sind nur einige der mehr als 120 portionierten Käse, die mit der FlowPack FP027 konfektioniert werden können. Die FP027 ist eine von vier speziellen Modellen von Tecno Pack, die für den Milchsektor angeboten werden. Diese Maschine eignet sich zum Verpacken von Schmelzkäse, der direkt auf die Folie kommt, um so, dank der unteren Rolle, Transportprobleme auf dem Förderband zu vermeiden.
Bei der FP200 EVO ist die Rolle hingegen oben angebracht und sie eignet sich deshalb zum Portionieren und Verpacken von Käse in Schalen. Die FP025EVO und FP025EVOBB runden das Angebot ab. Portionieren des Käses, Beschickung, Sammeln der Verpackungen, Palettieren: Die horizontalen Verpackungsmaschinen sind in der Mitte angeordnet und wurden entwickelt, um mit Robotersystemen, wie zum Beispiel der automatischen Zufuhr des Produkts kombiniert zu werden, mit dem Ziel, menschliche Eingriffe zu minimieren. Fp027 im Einsatz Die FP027 wird im Firmensitz von Tecno Pack S.p.A., der sich in Schio, in der Provinz Vicenza befindet, hergestellt.
Das Team von Tecno Pack, ständig aufmerksam auf die spezifischen Bedürfnisse jedes einzelnen Kunden, besuchte eines Tages Qualità Leone, um sich die Arbeit dieser Maschine anzusehen. Bei der FP027 werden die verschiedensten Formen von Käse, die alle perfekt auf dem Band der Maschine ausgerichtet sind, zunächst durch einen photoelektrischen Sensor erfasst, der die Signale an die Frontkamera sendet und so feststellt, welche in Form sind und welche, was sehr selten vorkommt, nicht. Im letzteren Fall stoppt die Maschine oder löst einen Alarm aus, der dann eine Packung überspringt. Dieses Steuersystem und das «Ausschneiden und Einfügen», möglich durch sieben unabhängige Brushless-Motoren, ist auch für die Sorgfalt mit der die Pa-
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Hence it is understandable why the FP027 is capable of satisfying also the needs of medium and large companies which, on the contrary, has fewer formats and big quantities. When building the FP027, Tecno Pack prioritized the possibility for the machine to close any type of film: from paper film, which allows seeing the inside of the package through a
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transparent window, giving a sense of “home-made”, to the simpler films. Nevertheless, using the same film for cheese wheels of several radial sections is a common mistake. This, beside worsening the look of the product, could lead to the deposition of an excessive amount of film over the package, which could in turn
cause the gases to escape, reducing the product’s shelf life. FP027 is capable of solving this problem thanks to its double reel case, which can move quickly from one reel to the other in case of necessity. The swarf-cut system also helps reducing the excessive amount of film over the product, by working with a reel up to 100 mm wider then the one suited for the product. Multifunctionality and versatility: Beside being a multifunctional machine, its amazing feature is the possibility to wrap fresh, undivided products, which encounter a foreseeable physiological reduction during the first ten days. Using the correct mixture of FP027 flow pack closure and the inclusion in the refrigeration circuits the reduction was 70% less. One of the first cheese to undergo this innovation was the Rigatel del Castel, which was produced using
ckungen geschlossen werden, in Abhängigkeit von den verwendeten Materialien: Folie, Papier-Folien aus denen man Behältnisse für viele Marktlinien erhält, verantwortlich. Das Schlüsselwort ist hier Modularität: Anstelle eines einzelnen großen Beladeförderbands können auch zwei, vier und sechs Bänder mit einer automatischen Schneidelinie kombiniert werden, um so der Maschine sehr viel mehr Käsestücke auf einmal zuzuführen und den Prozess zu beschleunigen. Hierbei handelt es sich um eine Technologie, die in der Lage ist, allen Bedürfnissen der Produzenten gerecht zu werden, die mit kleinen Mengen und vielen Formaten zu tun haben. Hier wird deutlich, wie die FP027 in der Lage ist, die Bedürfnisse von mittleren und großen Industrien mit, nun umgekehrt, weniger Formaten und großen Menge zu erfüllen.
Tecno Pack hat die FP027 mit Hauptgewicht auf der Fähigkeit der Maschine, all die verschiedenen Arten von Folien zu schließen, gebaut: Von der Papierfolie mit einem transparenten zentralen Fenster, durch das das Innere zu sehen ist und der Verpackung einen Eindruck von Handwerklichkeit vermittelt bis zu den einfachsten Folien. Ein sehr häufiger Fehler im Verpackungsprozess ist jedoch die Verwendung einer einzigen Folie für mehrere radiale Abschnitte der Käsestücke: Das Risiko in diesem Fall ist ein Überschuss an Folie an der Oberseite der Verpackung, unästhetisch und gefährlich, da ein fehlerhafter Verschluss Gas entweichen lässt und folglich die Haltbarkeitsdauer des Produkts verringert. FP027 beseitigt dieses Problem dank des zweifachen Rollenhalter, der sich,
falls erforderlich, schnell von einem zum anderen und zum Schnittabfallsystem bewegt, und eine Rolle bis ca. 100 mm breiter als die, die für das Produkt im Prozess geeignet ist, steuern lässt. Multifunktionalität und Vielseitigkeit: Es überrascht nicht nur die Multifunktionalität der Maschine, sondern auch die Möglichkeit frische Produkt, die nicht portioniert sind, zu verpacken, die in den ersten zehn Tagen ihres Lebens, einen vorhersagbaren Rückgang der physiologischen Eigenschaften erfahren. Mit Hilfe der richtigen Mischung, dem Verschließen Flow-Pack der FP027 und der Aufnahme in die Kühlkette, wurde dem Rückgang um 70% entgegengewirkt. Eine der ersten Käsesorten, an der diese Innovation erprobt wurde war der Rigatel del Castel, hergestellt mit Milch aus zwei Ställen in Valeggio
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the milk from the Valeggio sul Mincio stables, not far from Villafranca. Versatility rhymes with diversity: the possibility to switch quickly from one type of cheese to the other, from cubes to entire wheels, wrapping up to 100 pieces a minute is definitely one of the most significant advantages of this machine, which allows it to operate in any country. Any variety of cheese, gas mixtures concentrations and film can be processed effortlessly by FP027, even when they are different from those commonly used in Italy. Tecno Pack main challenge regards foreign countries borders. Swiss and France for instance, will be served by our specialized assistance centres and by competent technicians, in order to provide the high quality assistance to foreign customers, as if they were based near Tecno Pack Italian headquarters.
sul Mincio, nur wenige Kilometer von Villafranca entfernt. Vielseitigkeit ist ein Synonym für Vielförmigkeit: Der schnelle Wechsel von einer Art von Käse zur anderen, von den Würfeln auf den ganzen Laib, mit einer Konfektionierung bis zu 100 Stück pro Minute ist sicherlich der Mehrwert dieser Maschine, eine Funktion, die es leicht macht, sie in allen Ländern zu verwenden. Die Käse, die Konzentrationen des Gasgemisches, die Folien, alle diese Elemente, auch wenn sie sich von den normalerweise in Italien verwendeten unterscheiden, lassen sich hervorragend mit der FP027 verarbeiten. Die Herausforderung, der sich Tecno Pack stellen will ist das Geschäft im Ausland. Die Schweiz und Frankreich, um nur zwei europäische Märkte zu nennen, werden von spezialisierten Zentren betreut und von kundigen Technikern unterstützt, um die gleiche Kontinuität des heimischen Service auch den ausländischen Unternehmen
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shelf-life increase FP027 guarantees sealed joints, contributing this way to increase the product’s shelf life. This parameter is defined by the initial cheese microbial load, the film characteristics, the sanitization operations and by the gas mixtures and temperatures used in the modified atmosphere (MAP). Taking into account these variables, many tests carried out by Qualità Leone revealed how cheese shelf life increased from 90 days up to 120 days when using FP027. A concrete example of this result is the sardinian Pecorino seasoning, carried out by Qualità Leone. Leone carried out the seasoning of over 7000 cheese wheels. The trick that allowed the product preservation for months was the FP027’s flow pack. 2.5 kg cheese wheels appeared fresh as if they were just wrapped – no weight decrease, after 3 months.
zu bieten, ganz so, als ob sie sich in nächster der Nähe des italienischen Unternehmenssitz von Tecno Pack befinden würden. Erhöhte Haltbarkeit FP027 garantiert dichte Schweißungen, die die Haltbarkeit des Produkts erhöhen, ein Parameter, der durch den anfänglichen mikrobiellen Gehalt des Käses, die Art der Folie, durch die Sterilisierungsverfahren und durch die korrekten Mischungen und Temperaturen der verwendeten Gase für die Schutzatmosphäre (MAP) definiert wird. Unter Berücksichtigung dieser Variablen hat sich in den vielen von Qualità Leone mit der FP027 durchgeführten Tests die Haltbarkeit von einigen Käsesorten von 90 Tage auf bis zu 120 Tage erhöht. Ein konkretes Beispiel für dieses Ergebnis ist die Reifung des Pecorino Käse von Quality Leone. Bei Qualità Leone werden ca. 7.000
Enjoy discovering all the possibilities offered by the FP027: with the right amount of experimentation, they will be endless. Tecno Pack S.p.A. packaging experiences in various sectors allowed the company to build a wide know-how, which translates into wise advice to their customers. www.qualitaleone.it www.tecnopackspa.it
dieser Käselaibe gereift, der angewendete Kniff, um sicherzustellen, dass das Produkt auch noch nach Monaten perfekt ist, liegt in der FlowPack Verpackung mit der FP027. Dabei handelt es sich um Laibe von 2,5 kg, die nach drei Monaten wie eben erst verpackt erscheinen, ohne dabei an Gewicht verloren zu haben. Der Vorteil der FP027 lässt sich nach und nach entdecken: Durch Experimentieren mit der richtigen Dosis wird das Potential der Maschine fast endlos. Die von Techno Pack S.p.A. in verschiedenen Branchen gemachten Erfahrungen im Rahmen der Verpackung haben es dem Unternehmen ermöglicht, ein umfangreiches Wissen zu erwerben, das durch die richtige Beratung dem Kunden zugutekommt. www.qualitaleone.it www.tecnopackspa.it 9
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HIGH-TECH SOLUTIONS FOR THE OLIVE OIL EXTRACTION
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he passion for innovation has always been the driving force behind the Pieralisi Group. This is just as true today as at the outset when Adeodato Pieralisi set up his first workshop in the small town of Monsano in 1888, the start of this family-run manufacturing business. From the postwar period onwards, the Group’s main plant in Jesi has specialized in olive oil machinery and what was once a family-run manufacturing business became an industrial enterprise with a solid organization. In the 1960’s, Pieralisi revolutionized traditional olive oil extraction systems, conquering domestic and international markets with the first decanter for olive-oil continuous processing. Starting in the 1970’s, Pieralisi moved into new sectors of the market. The Group’s large experience and know-how in the olive oil sector led Pieralisi to offer centrifugal force as a rational solution to production processes in a wide range of food-processing and industrial sectors. The Group’s success was so rapid that, in just a few years, it established itself as the world’s leader company in centrifugation.
The key to Pieralisi’s success in the olive oil sector is the continual testing of innovative high-tech solutions aimed at increasing customers’ olive oil yield and quality. This commitment dates back to Pieralisi’s introduction of the first continuousprocessing decanter that revolutionized the olive oil extraction process. Still today the Group provides the olive oil extraction industry with modern plants that are automatically able to handle all processing stages and to keep track of all data for complete traceability of the product.
In 2012 Pieralisi revolutions once again olive oil sector by introducing lEoparD, the only centrifugal extractor with DMF technology (Multiphase Decanter) which represents the solution of the third era for olive oil extraction, turning a by-product to be disposed of into added value for the miller. The last innovation created by the Pieralisi Group is the protoreactor®, a unique system for the worldwide olive oil market that revolutionizes the traditional kneading process granting important advantages in the batch and industrial processing. It increases the quantity and the quality of the product with an energy saving due to the reduction of kneading time and heat loss. The result is a significant increase in polyphenol and better organoleptic properties of the produced oil. www.pieralisi.com
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ANDRITZ extractor screens Get a fruitful yield from your extraction process
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www.andritz.com 10/06/15 17:23
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NAVATTA GROUP, DRINK PRODUCING EQUIPMENT
Spiral water cooler with inlet tunnel to maintain temperature for 5-10 kg bags or stand up pouches mod. Swc typhoon – capacity about 1700 containers per hour.
T
he company Navatta, founded by Mr. Giuseppe Navatta in 1983, produces and installs fruit and vegetable processing lines and boasts references across the globe. Navatta Group is also centre of excellence for the production and installation of processing machines and plants for peeled tomato and tomato by-products; it counts many references all over the world, with capacity ranging from 20 to 120 t/h of incoming fresh product. Navatta Group is today a well established and technologically efficient reality, also thanks to the numerous companies’ acquisitions over the years, such as Dall’Argine e Ghiretti in 2001, a 40-year-old company world famous for rotary can pasteurizers and to-
mato pulping lines; Mova, in 2010, with extensive experience in bins handling, bins and drums emptying, palletizers and de-palletizers, washing systems; Metro International, in 2012, leader in fruit and vegetables processing, boasting international patents for juice and puree extraction, concentration plants and thermal treatment; Ghizzoni Ettore, in 2012, specialized in special batch plants for ketchup, sauces and jams. Manufacturing range NAVATTA GROUP manufactures and commissions Processing Lines, Systems, Equipment for Fruit, Tomato, Vegetables for: • peeled/diced/crushed tomatoes, tomato sauces and purees, tomato paste, all filled into any kind of package or in aseptic;
• diced, puree, juices (single strength or concentrated) from Mediterranean/tropical fruit, all filled into any kind of package or in aseptic; • crushing lines from IQF, frozen blocks and frozen drums; • high yield PATENTED fruit puree cold extraction, fruit purees/juices equalized in aseptic; • wide range of evaporators to produce tomato paste Mediterranean and tropical fruit concentrate; • evaporators for coffee and milk: evaporation before spray atomizers, freeze dryers or other dryers; • evaporators for cogeneration industry (waste treatment);
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• aseptic sterilizers; • aseptic fillers for spout bags/ spout-less Bag-inBox 3 - 20 liters, Bag-inDrum 220 liters, Bin-inBox/IBCs 1.000 - 1.500 liters; • formulated products productions (jam, ketchup, sauces, drinks) starting from components unloading to dosing, mixing, mechanical/ thermal stabilizing, to filling into any kind of package or into aseptic mini-tanks;
Navatta Group’s headquarter and the two production units are located in Pilastro di Langhirano, Parma, with a total production area of 10,000 square meters. Vision Passion is the factor that drives us to higher targets, in terms of technology, products and services. Mission To constantly increase Customers’ satisfaction and fidelity. Visit: www.navattagroup.com
• processing pilot plants; • vegetable processing as receiving, rehydration, cooking, grilling and freezing. Multi purpose evaporator: forced circulation – falling film
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SPX FLOW WELCOMES SAM GLOVER TO THE ROLE OF GLOBAL PRODUCT MANAGER Food and Beverage Equipment
S
PX FLOW, Inc., a leading provider of food processing solutions, is pleased to announce the appointment of Sam Glover to the position of Global Product Manager. In this role, Sam will lead strategic initiatives that will support and grow SPX FLOW product lines serving the food and beverage industries.
set to the SPX FLOW Food and Beverage team. Sam will be located at SPX FLOW’s headquarters in Charlotte, North Carolina. Sam joins us from Newell Rubbermaid where he served as Senior Brand Manager for their Food Services division and was responsible for developing strategies for a $60 million product category.
Sam brings extensive product development, sales, engineering and technical experience from Newell Rubbermaid. He holds engineering degrees from the University of Michigan and Northwestern University and a MBA from the University of Michigan’s Ross School of Business. www.spxflow.com
His extensive background managing commercial rollouts and developing product line strategies will be an as-
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MFT: third generation manufacturers of fruit and vegetable processing plants
M.F.T. designs, manufactures and supplies all over the world complete and customized fruit and vegetable processing solutions
T
he roots of MORRONE FOOD TECH (M.F.T. srl) date back to 1946 when Mr Giulio Raiola, Maurizio Morrone’s grandfather, started manufacturing food-processing machinery. During his first 40 years of activity, Giulio Raiola’s company establishes itself as leader manufacturer of processing equipment for the canning industry, namely tomato and peach processing. In the early 90’s Mr Raiola develops the first models of
MFT: dès trois générations installations pour la transformation de fruits et légumes La Sté M.F.T. dessine, fabrique et fournit dans tout le monde des installations complètes et personnalisées pour la transformation des produits horticoles
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a société MORRONE FOOD TECH (M.F.T. S.r.l.) a ses racines en 1946, lorsque Giulio Raiola, grand-père maternel de Maurizio Morrone, commença à construire ses premières machines pour la transformation de produits alimentaires. Au cours des 40 premières an-
nées d’activité, Giulio Raiola s’affirme comme une entreprise leader dans la production de machines pour la conserverie industrielle, et en particulier pour la transformation des tomates et la production de pêches au sirop. Au début des années 90, il développe le premier modèle de machine à
éplucher les pommes, les poires, les agrumes, les kiwis, et ensuite il développe des coupeurs et d’autres machines, qui lui permettent d›étendre les activités de son entreprise à tout le secteur de la transformation des fruits en général, y compris le secteur émergent de la IVème gamme.
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his peeler for apples, pears, citrus and kiwis, besides fruit cutters and other pieces of equipment that allow him to expand the company’s core business to the whole fruit-processing industry, including the then-emerging sector of fresh-cut fruit products. In 2009, Maurizio Morrone takes over his grandfather’s business and, besides developing the existing production range, he enhances research and designing activities with the aim of applying his own and his staff’s know-how to vegetable
En 2009 Maurizio Morrone devient propriétaire de l’activité commencée par son grand-père, et entreprend non seulement de développer les lignes de production qui s’étaient déjà affirmées, mais aussi d’intensifier les activités de recherche et conception, pour appliquer son savoir-faire personnel et celui de l›entreprise au secteur de la transformation des légumes, ce qui élargit la gamme de production et le conduit à l›acquisition de nouveaux clients importants dans le secteur des conserves de légumes: « À partir des entreprises les plus petites, que nous aidons à atteindre leurs objectifs de croissance en concevant des solutions polyvalentes et polyfonctionnelles, jusqu›aux
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processing as well. In so doing, the company won a large number of major customers in the vegetable canning industry: “From small concerns, which we support in achieving their growing aims by designing versatile and multipurpose solutions, to large companies, which challenge us to keep developing equipment with ever-increasing productivity”. cOMpleTe FRUiT aND VeGeTaBle pROcessiNG plaNTs: Always forwarding the fruit peelers and cutters flagship production range, M.F.T. is today a full range supplier of complete lines for fruit and vegetable processing, from infeed to packaging, with special expertise in the following sectors: • Fruit fresh-cut products • Fruit preserves • Jams and marmalades
entreprises les plus grandes, avec lesquelles nous relevons le défi de développer des machines de plus en plus rapides et performantes». iNsTallaTiONs cOMpleTes pOUR la TRaNsFORMaTiON De FRUiTs eT leGUMes: toujours en privilégiant la ligne de production d’éplucheuses et de coupeuses pour les fruits, qui représente le fleuron de sa gamme, M.F.T. est en mesure aujourd’hui de fournir une gamme complète de solutions pour la transformation des fruits et des légumes, de la réception au conditionnement, avec une application spéciale pour les secteurs suivants: • IVème gamme de fruits • Conserves de fruits et fruits au sirop • Confitures et marmelades • Fruits confits
• Candied fruit • Fruit and vegetable preparation for freezing • Limoncello • Dried and dehydrated fruit and vegetables • Fruit juices and purees • Solid pack • Citrus juices • Vegetable preserves • Bean preserves • Grilled vegetables • Tomato processing and canning All project stages, for the plants that M.F.T. is honoured to supply to customers all over the world, are followed internally: designing, manufacturing, installation, commissioning and mostly after-sales service, for which M.F.T. is supported by local technicians around the globe. Visit: www.mftitalia.com
• Préparation de fruits pour la surgélation • Limoncello • Fruits et légumes secs • Purées, jus de fruits, nectars • Solid pack • Jus d’agrumes • Conserves de légumes, conserves à l’huile et au vinaigre • Conserves de haricots et pois • Légumes grillés • Transformation des tomates Toutes les phases des projets d’installation que M.F.T. est ravie de fournir à ses clients situés partout dans le monde, sont suivies en interne par la société: la conception, la fabrication, l’installation, la mise-en-marche et surtout le S.A.V., pour lequel M.F.T. est assistée par personnel technique partout dans le monde. www.mftitalia.com
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PRODUCTION IN PERFECT FORM
Errepan is one of Italy’s leading producers of baking pans and metal baking equipment for the confectionery and bread-making industries.
L
ove for the perfect form Over 25 years of passion for the perfect form have allowed Errepan to position itself on the Italian podium of metal pan and equipment manufacturers for the confectionery and bread-making industries. Technological evolution, innovation and determina-tion have done the rest to satisfy an increasingly diversified and heterogeneous demand, borne of the international commercial relationships that the company has developed over the years.
Certified quality Errepan has been ISO 9001 certified since 1998 for its system of quality, guaranteeing respect for operatio-
nal procedures throughout the entire production process. Complementing the company’s certified quality is the quality of its daily interactions with clients, with a particular focus on meeting their needs. International trade shows In addition to Italian events, Errepan has long had a presence in the biggest international trade shows to reach local markets and give potential clients the chance to “see with their own eyes” the reality that excellence in the field currently represents. The products With a broad, comprehensive line of products, Errepan is able to satisfy
every need of the confectionery and bread-making industry. The range of available forms is constantly expanding, motivated by (among other things) the push from clients, which the marketing department (with inimitable support from the technical office) then takes as its own and transforms into perpetually new products and solutions. Pans for croissants, plum cakes, mufins, tarts, the most original soft cakes, but also for panbauletto, pan carré, and sandwich bread. The tray with self-carrying paper cup holders is an interesting and innovative solution. It can be used as a pan on the production line or as a support in the product prototyping phase, with a consequent reduction in cost.
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in love with the perfect shape baking pan for
croissants
baking pan for
cake
baking frame
Equipment for bread and cake baking industries
ERREPAN s.r.l. Via Terracini, 4 TREVIGLIO (BG) - Italy Tel. +39 0363 301806 Fax +39 0363 303473 www.errepan.it - info@errepan.it
muffins
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Loaf pan with ridged containers
Pan for croissants on a single aluminium tray or sheet
Flat sheet for high output machines
Semi-spheric form with highly non-stick Teon.
Slotted loaf pan with automatic cover lock
Sheet for hamburgers for up to 125mm in diameter
Tray with self-carrying paper cup holders
Pan for mufďŹ ns with a large selection of shapes and diameters
Stackable pan for panbauletto
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EVOLUTION AND INNOVATION FBF Italia’s machines are suitable to process a lot of products and can be inserted into complete process/ production, both in sanitary and aseptic design
special
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BF Italia has designed and manufactured since 1987, high pressure homogenizers, positive displacement pumps, laboratory homogenizers and, thanks to the wide experience gained in this field, is now a key point-ofreference for plants manufacturers, suppliers of turn-key equipment and end-users in the food, chemical and pharmaceutical sectors. On-going innovation, exacting experimentation of special materials, strict quality controls and endurance tests allow FBF Italia to guarantee maximum performance, durability, reliability and safety; its mission is to offer to all its customers not only excellent sales services but also continuous relationship with constant, direct post-sales technical assis-
tance; the target is to keep friendly relationship built on mutual evolution and innovation. FBF Italia’s machines are suitable to process a lot of products and can be inserted into complete process/production, both in sanitary and aseptic design. The main utilization fields of the company machineries are: • dairy industries (milk, cream, cheese, yoghurt, caseinates, proteins, soya milk, etc.); • ice-cream industries;
• food, processing, preserving and beverage industries (fruit juices, tomato sauces, oil, ketchup, eggs, vegetable greases, emulsions, concentrates, baby food, etc.); • cosmetic, pharmaceutical, chemical and petrol-chemical industries (starch, cellulose, wax, colorants, beauty creams, toothpaste, detergents, disinfectants, emulsions, inks, latex, lotions, emulsifiers oils, pigments, proteins, resins, vitamins, etc.). But what about the homogenizing principle? In order to permanently mix one or more substances in a liquid, a homogenizer must be used in such a way as to make it possible to micronize and disperse the suspended particles in the fluid, rendering it highly stable even during successive
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treatments and storage. The product reaches the homogenizing valve at a low speed and at high pressure. As it passes through the valve, it is subject to various forces that cause the micronization of the particles: violent acceleration followed by immediate deceleration causes cavitation with explosion of the globules, intense turbulence together with high-frequency vibrations, impact deriving from the laminar passage between the homogenizing valve surfaces and consequent collision with impact ring. Homogenization can occur with the use of a single stage homogenizing valve (suitable for dispersion treatment), or double stage homogenizing valve (recommended for use with emulsions and for viscosity control when requested). FBF Italia’s range of machines can be commonly classified as follows: High pressure homogenizers: The homogenizer is often necessary to
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mix one or more substances within a liquid. This machine allows micronizing and scattering the particles suspended in the fluid, so that the product becomes highly stable, no matter the followings treatments and storage the product may undergo. The “Buffalo Series” homogenizers are manufactured according to the UE directives and are available with capacity ranging from 50 up to 50.000 litres/hour; according to the products to be processed, the requested pressure may vary up to 2.000 bars (29.000 psi). positive displacement pumps: these pumps are used to transfer the products from a storage system or process one to a further part of the plant at a high pressure. These machines are commonly used for feeding of spray driers, tomato paste plants, osmosis plants, etc. laboratory homogenizers: manufactured to replicate the same ho-
mogenization conditions that can be expected in a real production process these machines offer the possibility to execute tests up to very high pressure (1500 bar) and do not need of any other device to work. Easy to use and to move, with the highest reliability, is the best choice for keeping the production always under control. positive displacement pumps for product containing particles: these pumps are mainly used for product containing particles with a max. sizes of 15x15x15 mm such as tomato cubes, vegetable or fruit pieces. The construction of such a machine is much the same as the homogenizers, except for the compression head which is equipped with special pneumatically controlled valve groups. WWW.fbfitalia.it
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RPC convenience solutions recognised at food aWards
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he convenience benefits of two RPC packs have been recognised at the World Food Innovation Awards. The EasySnacking™ container from RPC Superfos and the Yowk packaging solution from RPC Bebo were both named as finalists in the Best Convenience/’Onthe-Go’ Packaging category.3 Available in two sizes – 210ml and 300ml the EasySnacking™ container boasts attractive smooth lines
and a sleek one piece injectionmoulded spoon in the lid. It is ideal for a broad range of convenience foods such as soups, fruit, ice cream and yoghurt, and is suitable for use in microwaves, dishwashers and freezers. For manufacturers and retailers the pack is optimised for stacking, filled or empty, leading to an effective use of space on-shelf and during transportation. Yowk offers mealtimes and snacking on-the-go made easy, providing everything needed to enjoy a perfect boiled egg, wherever you want. All that has to be added is boiling water. The bespoke-designed pack includes a pre-boiled egg, bread sticks, a spoon and seasoning. Consumers
simply remove the lid and contents, leaving the egg, and fill the container with boiling water. After five minutes, the egg is ready to eat. The lid doubles as an egg cup, while the spoon incorporates a small sharp ‘tooth’ to remove the top of the egg. Organised by FoodBev Media, the World Food Innovation Awards is the international food industry’s leading awards scheme, celebrating innovation and excellence. This year saw 240 entries from 25 countries across 20 different categories. www.rpc-group.com
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INSTANT COFFEE, A THRIVING MARKET
I.C.F. & Welko Special Plants has developed a coffee process technology which allows to supply tailor-made production plants
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W
orld coffee market has huge dimensions, second only to oil, and is growing constantly. Besides the traditional roast & ground coffee, soluble and instant product ready to dissolve in water accounts for a big part of this market. I.C.F. & Welko, next to its classic production of dryers and agglomerators for the food industry, can supply complete turnkey lines for the production of soluble and instant coffee. The first step of the process is the cleaning of green coffee that usually comes in bags that contain, besides the raw coffee, also foreign materials like stones, ropes, nails, etc. The beans can then be separated according to the dimensions and stored. The second step of the process is the roasting. During this phase, there is the development of the flavours that will give the characteristic drink taste. According to preferences and final market, it is possible to have a light or dark roast to get the desired taste. Next step, the liquor extraction, is crucial to get a good quality and yield of
the final product. In this phase, the coffee is suitably ground and loaded into special percolators. Water at high pressure and temperature flows through these cells, which are connected in a raw producing the coffee liquor. Coffee aroma is made of delicate and volatile components which, if not preserved, are easily lost during the process, so the next phase is called aroma recovery and includes equipment to save the gentle distinguishing notes of a good cup of coffee. The fifth step of the process involves the concentration of the coffee liquor. The aim of this phase is to decrease the amount of water in the most economical way while at the same time obtaining a solid content suitable to have a good drying operation. The transformation of concentrated coffee liquor into powder happens during the next spray-drying phase. At the end of this step, the soluble coffee powder is formed. Even if it is quite common to call soluble coffee powder with the term “instant coffee�, this product tends to float on the surface of water forming lumps that need vigorous mix-
ing to be completely dissolved. To obtain a really instant product, the coffee powder has to go through the last phase of the process: the agglomeration. In this step, the powder particles are bound to form porous granules that are instantly soluble in liquids. Always aimed at studying new technologies, I.C.F. & Welko has recently developed and applied the freeze-drying process to coffee. This technology allows to obtain an instant product of exceptional quality, since coffee liqueur dehydration takes place under vacuum at very low temperature, and this makes sure that all the aromatic substances can be preserved. I.C.F. & Welko has developed a coffee process technology that allows to supply tailor-made production plants, able to get a very high yield coupled with an exceptional final product quality. The original solutions applied in all the steps of the process make these plants extremely flexible and easy to operate thanks to high automation levels. www.icfwplants.com
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special
technology for
FOOD&BeVeRaGe
special specia
EQUIPMENT FOR TROPICAL FOOD PROCESSING
T
he standards for quality for tropical fruits are becoming more and more stringent. It is therefore mandatory that the equipment used for their processing be continuously updated in order to maximize the yield and quality of the juice / puree extracted. This is in fact the basis to keep quality in the subsequent operations of heat treatment, evaporation (when it occurs) and packaging.
One of the way to meet the target of a good extraction is the use of dedicated machines for the various “families” of fruits having similar characteristics. On the contrary of the “Universal machines” the dedicated juice / puree extraction machines are taylor made taking into account the peculiarities of the fruits: the good juice extraction from a passion fruit, for instance, is something of completely
different from the extraction of juice / pulp from a pineapple. The use of dedicated machines avoids the compromises that, otherwise, has to be accepted. The use of dedicated machines avoids to a large extend the contamination caused by the peel to the juice / puree. This contamination can consists in color (for instance the purple variety of passion fruit, the chlorophyll of the pineapple peel etc) as well as in the bitter / not palatable components as well as the pesticides and other chemicals. Bertuzzi Food Processing, a leading Italian Company operates since 1936 in the design and construction of machinery and plants for the processing of fruits and vegetables and has gained a wide experience in the field of tropical fruits processing for which has developed a number of specific, dedicated machines and technologies for the juicing of pineapple, passion fruit, acerola, dragon fruit, pomelo, banana, mango, guava, litchee, ranbutan, coconut etc. www.bertuzzi.it
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PACKAGING LABELLING
wEIGhING
GENERAL SYSTEM PACK, AUTOMATED PACKAGING LINES
G
eneral System Pack is a world-renowned company which produce different types of packaging machines. Technology is undoubtedly their strong point in addition to the high-quality standard of the machines they produce. General System Pack’s packaging lines are all automated, extremely robust, enduring and easy to operate. Adopting targeted solutions for each circumstance, these machines are designed to better respond to the most severe ergonomic and hygienic requests The wide range of models that the General System Pack offers, always provides excellent solutions for all the flow pack wrapping sectors, including the automatic feed and the end-of-line
systems. With General System Pack any product will find its “tailored suit” - the company offers numerous solutions including controlled atmosphere, high speed and the most extreme automated processes, always ensuring the best performances. General System Pack is second to none. General System Pack’s packaging machines and systems treat the client’s
product with the same care and attention that the client has during the manufacturing process. The company offers packaging lines that are best suited for small and medium-sized companies that intend to give an industrial slant to their packaging. General System Pack is a reliable, solid and versatile partner who significantly contributes to the success of their clients.
LIGNES D’EMBALLAGE AUTOMATISÉ GENERAL SYSTEM PACK
G
eneral System Pack est une société mondialement connue, qui produit différents types de machines d’emballage. Leurs caractéristiques technologiques, alliées à un très haut niveau de qualité sont certainement leurs points forts. Les lignes d’emballage General System Pack sont toutes automatisées, extrêmement robustes et résistantes, et d’un fonctionnement aisé. Adoptant des solutions ciblées pour chaque cas, ces machines sont conçues pour répondre au mieux aux exigences ergonomiques et hygiéniques les plus
rigoureuses. La vaste gamme de modèles proposée par General System Pack fournit toujours des solutions excellentes dédiées à tous les secteurs de l’emballage flowpack, y compris l’alimentation automatique et les systèmes de fin de ligne. Avec General System Pack, chaque produit trouvera son « emballage sur mesure » - la société offre de nombreuses solutions, y compris l’atmosphère contrôlée, la haute vitesse et les processus les plus automatisés, tout en assurant d’excellentes performances. General System Pack est sans égal.
Les machines et les systèmes d’emballage General Pack System traitent le produit du client avec le même soin et la même attention que le client lui réserve au cours de sa fabrication. La société propose des lignes d’emballage, parfaitement adaptées aux entreprises de petite et moyenne taille désirant se munir d’un système industriel pour leur emballage. General System Pack est un partenaire fiable, solide et flexible qui contribue efficacement au succès de ses clients.
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PACKAGING LABELLING
1
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Below some examples of packaging lines and automated lines Ci-dessous, figurent quelques exemples de lignes d’emballage et de lignes automatisees GSP 55 EVO: Electronic wrapper, versatile and reliable, very flexible in the formatchange, suitable for food and non-food products, both for single-dose and for multiple packages. Its cantilever structure and easy accessibility, together with its sanification regulations, easy maintenance and safety, all this allows this wrapper to stand out. Conditionneur électronique, adaptable et fiable, très flexible sur le plan des changements de formats, adapté aux produits alimentaires et non-alimentaires, à la fois en doses individuelles et en emballages multiples. Il se distingue par sa structure en porte-à-faux et son accessibilité aisée, sa facilité d’entretien, ses caractéristiques de désinfection et de sécurité.
2
GSP 65 BB: The electronic horizontal pack wrapper with a long-time sealing system, model GSP65EVO BB, has been designed to create airtight packaging in a controlled atmosphere. It is suitable for all those products that are difficult to carry or that need extra care as well as for those that cannot tolerate any shock during the convey and the film insertion. This is only one of the many solutions that GSP can offer to their clients in order to increase the Shelf Life of the food products within a perfectly stylish bag, which also offers a mechanic protection to its content. Le conditionneur horizontal électronique muni d’un système d’étanchéité à long terme, modèle GSP65EVO BB a été conçu pour créer un emballage hermétique sous atmosphère contrôlée. Il est adapté à tous les produits difficiles à transporter ou nécessitant un soin extrême ainsi qu’à ceux ne pouvant tolérer aucun choc durant leur transfert et la pose du film. Il s’agit seulement de l’une des nombreuses solutions que GSP peut offrir à ses clients afin d’augmenter la durée de vie de leurs produits alimentaires dans un emballage à la fois raffiné et parfaitement conçu pour une protection mécanique efficace du contenu.
3
GSP 50 EVO: High-tech electronic horizontal pack wrapper GSP50EVO – fast, versatile, easy and reliable. This machine combines high technology, value for money and high performances all in one. Conditionneur horizontal électronique high-tech GSP50EVO adaptable, rapide et simple d’utilisation. Cette machine réunit haute technologie, bon rapport qualité-prix et excellentes performances.
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PACKAGING LABELLING
wEIGhING
ALTECH solutions for LAbELLing bEEr boTTLEs
S
elf-adhesive labelling lends itself to the primary decoration of beer bottles, but also to the addition of supplementary information to already-labelled bottles exported to countries which require this. A system based on an ALline C inline labeller, for example (first figure), is designed for the application of the body label (with lot and expiry date printing) and neck label to around 3,000 bottles/hour. The system is fitted with two ALstep labelling heads. The labels are initially applied overhanging, first to the body then the neck. A counterbelt synchronised with the conveyor keeps the bottles stabilised during this stage, in order to guarantee maximum application precision. Following this, a rolling device which is also fitted with brushes completes the application by adapting the labels onto the body and the conical neck of the bottle, with the end result that they are correctly aligned with one another. A SATO thermal transfer printer is installed in the applicator head.
In another solution (second figure) created for a major Northern European company, the machine applies labels to beer bottles which require the addition of further information. The machine was positioned directly onto an existing packaging line, fed by rotating tables.
The labelling system spaces and orients the bottles, as well as applying the labels in step with the existing labels so as not to cover them, all at speeds of over 50 bottles per minute. The labeller is an ALline C linear system, equipped with a dual-belt product spacer and a three-roller product timing system. The sensor which identifies the position of the other labels is a high-speed scanner, which reads the barcode already present on the bottle and sends a signal to the ALritma label applicator head. The solid mechanism and optimised logic of the three-roller device have allowed us to obtain impressive performance, while maintaining excellent positioning precision and operational reliability. ALTECH Srl is among the leaders in the production of material labelling and identification systems, which it distributes all over the world. www.altech.it
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PACKAGING LABELLING
wEIGhING
TMg iMPiAnTi, EnD of linE PACKAGinG sYstEMs
E
stablished in 1976, TMG has been successful on several global markets, thanks to a continuous research and a professional experience that allowed to gain a qualified technological know-how, to apply in the end of line systems all over the world. The direct contact with the customers is a chance of constant innovation of our packing machineries range, resulting progressively suitable for any needs and different applications. The products range comprises carton erector, carton packer, carton sealer, pallettisers, depallettisers and robot. These machines are often combined together to supply complete turnkey solutions of automated packing systems endof-line. In the latest years, TMG has realized many palletizing and packaging systems of different products, especially in the beverage and chemical markets, in which it has satisfied many international customer’s needs. Nowadays TMG produces around 200 palletisers per year and has installed almost 7000 palletising systems all over the world since 40 years. MARKET INDUSTRIES TMG Impianti is specialized in handling bottles and containers, both glass and plastic (like PVC and PET) for the food sector, beverage (water, juices, etc.), chemical and home and care industry (shampoo, detergents, washing powders) and special applications like mineral oil and edible oil.
one of European leading company in the sacks - big bags palletisation with several applications around the world in this industry. 40 YEARS OF EXPERTISE In 2016 TMG Impianti celebrates its 40th anniversary. Without any doubt this is a great achievement that explain many TMG features. If the expertise in the end of line packaging machines is strength and able to satisfy the custom needs of the most important companies all around the world, another key factor in this long path is the passion and the job devotion of the people who are part of this recognized Italian company.
The Know-How developed in these 40 years of history could be translate into the TMG people’s professional skills: they projected, developed and designed products with an high level of reliability, longevity and performance. With a company business view focused to the next future challenge, TMG’s feeling is “FREE TO BE” as remembered in the 40th anniversary logo’s payoff, free to be what the history has wrote until today, conscious of the fact that many other pages are going to be written by the TMG’s people. www.tmgimpianti.com
Another important industry where TMG Impianti is present is the “big bags and sacks”. The company is
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PACKAGING LABELLING
wEIGhING
P.E. LABELLERS IN THE FOOD AND DAIRY MARKETS
P.E.
LABELLERS has gained many references in any market sector, included the food and dairy ones. P.E. LABELLERS collaborates with Cargill, Farchioni olii S.p.A., Menz&Gasser S.p.A., Laitierie Soummam e Lactalis. Cargill offers worldwide food, industrial and also financial products. Cargill requires to P.E. LABELLERS a modular labeller solution for 20,000 bph that is able to apply pre-cut paper labels with a spray glue system and self-adhesive labels, non-stop front and back. The solution presented was a configuration developed with the MODULAR TOP machine, with a primitive diameter of 810, with label application quality controls included, which is also able to fulfil frequent daily label format change requirements.The outcome has been that P.E. LABELLERS supplied Cargill directly, on a continuous basis, or indirectly through partnerships with other machine manufacturers who are selected as preferential suppliers. The P.E. LABELLERS labelling machines considered by Cargill Group are all modular and suitable for the application of self-adhesive and glue-applied labels, suitable for simple and quick format changes. Farchioni olii S.p.A. is one of the most important Italian food producer, located in Umbria. Farchioni produces olive oil, wine and flour. The management has decided to find an Italian partner, independent and easy to establish a rapport with, who is able to supply self-adhesive or cold glue labellers for glass and PET formats in the olive oil sector. P.E. LABELLERS presents its solution, developing machines in the MODU-
LAR FIX series, with mechanical cam and PLUS with electronic cam, equipped with adhesive label application and cold glue units, depending on which production line is installed. The study was conducted in an attempt to contain production costs as much as possible, offering machines that are built according to the high P.E. standard. So, P.E. LABELLERS has proven to be a reliable partner supplying the Farchioni family with more than 7 labellers for their olive oil production, one labeller for their craft beer line and one for packaging the wines from their vineyard. In the Italian food market sector P.E. LABELLERS has got a new reference in its customers portfolio, Menz&Gasser S.p.A., which produces and packs jams and marmalades up. Menz&Gasser offers to its customers different kind of products, like honey in different size pots, from the single portions to the glass pots, fruit syrups, granitas and cock-
tails and finally Nocciolino, the tasty cream made with hazelnuts. The machine due to be delivered to the client in the first half of 2016 will be a MODULAR TOP machine with modules fitted with cold glue and self-adhesive units. These will be interchangeable units according to the specific need of the buyer to adapt each container the labels will be applied on. Menz&Gasser S.p.A. asked to have a performing machine, which indeed will reach a production speed of 36,000 bph, and yet with maximum processing flexibility owing to marketing needs to be able to meet ever-changing market trends. The labelling machine, which in future will be combined with a PE MAYA sleever, is at the design stage in P.E. LABELLERS’ R&D department. This aspect shows P.E. LABELLERS’ focus on meeting the client’s requirements, as it is able to vertically integrate P.E. LABELLERS solutions to fully package Menz&Gasser products and customise the labelling machine with ele-
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PACKAGING LABELLING
ments that have not been designed for this specific use. In the dairy market sector P.E. LABELLERS works together with Laitierie Soummam. Laitierie Soummam wants to install, at their dairy production lines in Algeria, easy to use labelling machines for the application of sleeve labels on cylindrical PET and HDPE formats. P.E. LABELLERS presented Soummam with the Adhesleeve labelling machine, which is able to apply OPP or ROSO labels with the possibility of heat shrinkage of up to 16-18%. The same machine is also suitable for treating containers with and without shrinkage, by simply changing the type of film. The main outcome is over 5 years, P.E. LABELLERS has supplied the customer with 3 Adhesleeve labelling machines which have made it possible to reduce maintenance costs and times by 50% in comparison to traditional roll-fed machines. These have offered the advantage of being able to apply normal
wEIGhING
and heat-shrink labels on the same machine, minimising the amount of space occupied by the bottling line and also reducing the initial and final economic investment to a minimum. Another relevant reference is Lactalis which is a benchmark company in the market of milk and milkderived products is the Lactalis Italia Group, founded in 2007, which also comprises the Galbani world (which joined the Lactalis Group in 2006) and the other Italian companies that were already part of the French group with the brands Invernizzi, Cademartori, Locatelli and Président.The Lactalis Italia Group is a leading company in the market of dairy products in Italy and a major player in the market of cold meats. Its sells more than 300 products and is present in over 100 countries thanks to Galbani, the world-leading brand of Italian cheeses. The company has purchased FUTURA 810, a labelling machine customised upon request. The cus-
tomisations made were the following: plate-holder discs, plate supports and stainless steel plates, a perimeter drip-tray duct, double label storage and a spray group, in collaboration with Nordson. All the customisations made on the machine highlight the attention that P.E. LABELLERS pays to the needs of its clients and reflects its constant attention to meeting all requests. In 2015, the Lactalis Group was supplied with a ROLLMATIC 810 roll-fed machine for OPP labels to be applied on glass bottle formats bottled with fresh, non-pasteurised milk. In conclusion P.E. LABELLERS tries to suit any customer need, so P.E. LABELLERS design, realize and deliver customized labelling machines to better suit the customer’s requests. The customization is always under the P.E. LABELLERS high level standards which come from the forty-years’ experience. www.pelabellers.com
QUALITY AND CONVENIENCE, THE SECRET LIES IN THE GROUP. Rotative
Linear
Labelling solutions for every need. Cold glue Self-adhesive Roll-fed Hot melt Print & Apply systems Sleever
P.E. LABELLERS S.p.A pelabellers@pelabellers.it
PE LABELLERS - FP 4-16.indd 4
PACKLAB SRL info@packlab.it
CHOOSE THE SPECIALIST
01/06/16 15:54
PACKAGING LABELLING
wEIGhING
SHRINK PACKAGING MACHINES
I
FP Packaging has been a solid reference point in the technology of packaging with heatshrinkable film for over 25 years. In late 2011, it joined the group Tecno Pack S.p.A., thus beginning a new journey of even greater technological, commercial and industrial development. Electronic continuous packaging machines, built on fully cantilevered structures, high performance, top operational reliability, simplified sanitisation, versatility of use and project customisation are just some of the strong points of the IFP Packaging offer. Automatic loading systems, bundling machines of all
sizes and complete end-of-line machines are totally customised by our knowledgeable and flexible technical department. The primary goal of IFP Packaging is to conform the maximum state of the art according to the special requirements of customers. At the same time, the company offers the market strong and versatile massproduced packaging machines, with an extremely interesting price/ quality ratio. With IFP Packaging, you will find the perfect tailor-made solution for any type of format: ranging from controlled atmosphere to highspeed, up to top automation levels, always ensuring the best achievable
result. Packaging, storing and protecting all food products, wrapping technical items (even large items as mattresses or radiators), creating and containing units of bottles or jars, presenting boxes in a shiny and invisible film, guaranteeing the correct number, weight and quantity in each pack: IFP Packaging machines have no limits in their scope of application. Currently industry leader, IFP offers a partnership that is useful and decisive for the success of each of its customers.
NEW DIAMOND 650 2 bEltS: NO COMPROMISES The name of the new IFP PACKAGING machinery is DIAMOND 650 2 belts and it offers the technology and electronics of latest generation with its cantilever structure and top-quality performances. This is the result of a state-of-the-art design, which allows a large range of companies (from a small craft business to a big company) to purchase a professional and long-lasting machinery that has high performances and stays at the target price. The IFP horizontal electronic FlowPack DIAMOND 650 2 belts centre folded film is extremely versatile. It is designed to package single products with or without a tray, using (not necessarily) heat shrink film. Its cantilever structure and the accessibility of its components makes the maintenance and cleaning easier to perform, and the coil placed in front of the operator facilitate its efficiency. This type of machine is able to satisfy all your needs and specific requests. It is available in painted or stainless steel. The size range and the con-
stantly rotating welding system enable the packaging of both small and long goods/products, for example splin( rofile) and unstable objects. It is equipped with a motorized standard belt conveyor and gives you the opportunity of packaging together multiple package lined up alone or in pairs. Its production capacity is of 60 ppm with the possibility of a further automatic upload. The version with the integrated heat shrink tunnel is particularly interesting and ready to be included in a (existing) packaging sys-
tem. The machine can be configured from the right to the left and contrary , in this way a single person is able to supervise two of them. The touch screen monitor can memorize up to 200 different programs, and is also present a motorized format changeover for various packaging needs. The time between installation and production is reduced to a minimum thanks to the checking mechanisms, which are practical and easy to understand. www.ifppackaging.it
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PACKAGING LABELLING
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MACHINES D’EMbAllAGE SOUS FIlM ÉtIRAblE
L
a société IFP Packaging représente une solide référence en matière de technologie d’emballage sous film étirable à chaud depuis plus de 25 ans. En 2011, IFP Packaging s’est associée au groupe Tecno Pack S.p.A., connaissant ainsi un nouvel essor avec un important développement technologique, commercial et industriel. Les machines d’emballage continu électroniques, construites sur des structures complètes en porte-à-faux, dotées de hautes performances, d’une opérabilité extrêmement fiable, de procédés de désinfection simplifiés, d’une grande adaptabilité et personnalisation, sont quelques-uns des points forts de l’offre IFP Packaging. Les
systèmes de chargement automatique, les banderoleuses de toute taille et les machines fin de ligne sont totalement personnalisés par notre département technique, flexible et compétent. Le premier objectif d’IFP Packaging est de concilier les technologies les plus avancées avec les exigences spécifiques de ses clients. En même temps, la société met sur le marché des machines d’emballage de série, résistantes et adaptables, caractérisées par un excellent rapport qualité/prix. Avec IFP Packaging, vous trouverez toujours la solution idéale sur mesure pour n’importe quel type de format : de l’atmosphère contrôlée à la haute vitesse, jusqu’aux niveaux d’automatisation, en assurant
toujours le meilleur résultat possible. Conditionnement, stockage et protection de tous les produits alimentaires, emballage d’articles techniques (y compris des éléments volumineux tels que matelas ou radiateurs), modules pour bouteilles ou pots, boîtes de présentation sous film brillant et invisible, en garantissant toujours le nombre, le poids et la quantité exacts dans chaque emballage : Les machines IFP Packaging n’ont pas de limite quant au domaine d’application. Actuellement leader du secteur, IFP offre un partenariat efficace et décisif pour le succès de chacun de ses clients.
NEW DIAMOND 650 à 2 tAPIS: SANS CONCESSION Le nom de cette machine IFP PACKAGING est DIAMOND 650 à 2 tapis et elle offre technologie et électronique de dernière génération sur une structure en porte-à-faux, ainsi que des performances de très haut niveau. Elle est le fruit d’une conception avancée qui permet à un vaste éventail de sociétés (depuis les petites entreprises artisanales jusqu’aux grosses sociétés) de s’équiper d’une machine durable très performante à un prix très étudié. La Flow-Pack DIAMOND 650 à 2 tapis, à fonctionnement horizontal électronique et à film plié en son milieu est extrêmement adaptable. Elle est conçue pour emballer des produits individuels avec ou sans plateau, à l’aide (non nécessairement) d’un film étirable à chaud. Sa structure en porte-à-faux et l’accessibilité de ses éléments facilitent les opérations de nettoyage et d’entretien, et la bobine placée face à l’opérateur favorise son efficacité. Ce type de machine est en mesure de satisfaire tous vos besoins et vos exigences spécifiques. Elle est disponible en ver-
sion peinte ou en acier inoxydable. La gamme de dimensions et le système de soudage à rotation continue permettent l’emballage de produits/denrées de dimension courtes ou longues, par exemple des bûchettes, et des objets instables. Elle est équipée d’un tapis de transport standard motorisé et offre l’opportunité de réunir des emballages multiples alignés individuellement ou par paire. Ses capacités de production sont de 60 ppm, avec la possibilité d’intégrer une automatisation ultérieure. La version avec le tunnel chauffant de rétraction intégré est particulièrement intéressante et est prête à être incluse
dans un système d’emballage (existant). La machine peut être configurée de droite à gauche et inversement. De cette manière, une seule personne suffit pour en superviser deux. Le moniteur à écran tactile peut mémoriser jusqu’à 200 programmes différents, et il existe également un module motorisé de changement de format pour des exigences d’emballage varié. Le laps de temps entre l’installation et la production est réduit au minimum grâce aux mécanismes de contrôle, pratiques et faciles à comprendre. www.ifppackaging.it
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NEWS IN ShORT
IN ShORT
SANItIZING AND PRESERVING WITH OZONE
De Nora, with its series of De Nora Next ozonizers, offers effective solutions for meat, cold cuts, cheese, fresh pasta, bread and pastries
A
full range of well-tested ozone-based application solutions, that De Nora, a company that has been operating in the electrochemical field for over 90 years, can offer, due to its cooperation with important partners and its commitment in research projects. “Ozone has numerous applications due to its oxidizing and anti-microbial properties”, explains Cristian Carboni, Ozone Application Specialist at De Nora, “it oxidizes not only bacteria, yeasts and moulds but also other organic and residual compounds that may be present in water or on surfaces, without leaving any traces! Ozone is also effective against biofilm, a problem that many food companies have only discovered over the past few years. In fact, the bacteria present in biofilm may be viable but nonculturable, which makes them difficult to detect using traditional methods of analysis such as cultivation on Petri dishes”. “Companies often ask me if the use of ozone affects the quality of the product. Chemical and sensory analysis have shown that, when used correctly, ozone does not affect the taste even of delicate products such as culatello, stracchino, taleggio, gorgonzola, salami, speck, raw ham and ricotta and does not produce peroxides or oxidation byproducts”. The Dairy Industry Many studies have shown that ozone is effective in the treatment of water for cooling mozzarella cheese, which may contain bacteria such as Pseudomonas aeruginosa or Pseudomonas
Taleggio ripened in air and rooms sanitized with ozone; fluorescens (cause of the blue streaks in mozzarella and other products); in the treatment of rinsing water used, for example, in CIP (Cleaning In Place) cycles to avoid transferring any contaminants that have survived the sanitization process from one tank to another; and process water that may be contaminated by the biofilm present in pipes and brine regeneration. Ozone improves the quality and safety of the products with no risks for staff. The research conducted by the University of Udine, Department of Food Science and CNR ISPA, Institute of sciences of food production, entitled ‘Use of ozone in the production chain of high moisture mozzarella cheese’, published in 2013, shows how ozone is effective in reducing the contamination caused by the use of water, in the production processes of the Dairy industry. It has also been demonstrated by many studies that gaseous ozone is also effective in sanitizing the rooms used for cheese maturation and ripening in that it prevents the development of undesired moulds (image 1) and mites, during the ripening stage,
and the presence of insects such as Piophila casei. In addition ozone has proven efficacy against Listeria Monocytogenes on savoury ricotta, P.D.O. gorgonzola, P.D.O. taleggio and other kinds of cheeses. Meat and cold cut industry In the meat and cold cut industry, the use of ozone has been widely studied in ripening rooms for its effects against mites and to prevent the development of unwanted mould, in all production, cutting and packaging environments to reduce the risk of contamination by microorganisms, in particular Listeria. Gaseous ozone enables to sanitize both air and surfaces (particularly points that are difficult to reach such as cooling systems and the inside of machines and conveyor belts). Sanitizing production environments and cleanrooms, especially those in which the products are cut and packaged, ensures a significant increase in the safety and shelf life of products. Also in the meat industry ozone can be used to treat process water that may be contaminated by the biofilm present in pipes.
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Ozone, pure strength.
All the goodness of taste, without unpleasant surprises. Ozone is a gas with high oxidising power, active against bad odours, flavours and germs. It decomposes after use and leaves no residues. De Nora, with the line De Nora NEXT ozone systems, uses the properties of ozone to ensure higher quality of food products, extend shelf life and, at the same time, ensure healthier products for the end consumers. De Nora assists the Food industry in the design, supply and installation of ozone plants, used with increasing success for: • extending products conservation in the storage, transport and distribution phases • ensuring safer foods reducing bacteria, moulds, yeasts, fungi and mycotoxins • improving the efficiency process water treatment • wastewater treatment • sanitising surfaces and equipment De Nora, with its series of De Nora NEXT ozonizers, offers effective solutions for meat, cold cuts, cheese, fresh pasta, bread and pastries.
Visit Us at MACFRUT Rimini September 14-15-16 pad D3 stand 195
Air, oxygen, electricity
The purity that comes from Nature our research - your future
www.denora.com info@denoranext.com +39 02 21292830
NEWS IN ShORT
IN ShORT
Taleggio ripened in air and rooms not sanitized with ozone. Fish industry The use of ozone in the treatment of process and washing water and the sanitization of production environments ensures control against cross contamination and the increase in bacterial load that normally takes place during the working day. It also prevents the formation of biofilm in pipes and helps to oxidize it if it is already present. Ozone water is widely used in mollusc farming and the preservation of crustaceans, in fattening or prefattening tanks, in recirculating water on fry farms and process water in general, with considerable advantages in terms of the size and growth of the fish. Other uses are the production of ozone ice and use of the gaseous phase for treating air in the production environments. Fresh pasta industry In the pasta, sweet and savoury pastry industry, following their removal from
the ovens or pasteurizers, products are exposed to a high risk of contamination from the air, conveyor belts or other machinery; the cooling tunnels and packaging rooms in particular may become critical points of the process with a negative effect on the product’s shelf life and process water contributing to an increase in the microbial load of the products of up to 4 logarithms (1000 times) in a few metres. Ozone is effective in clearing these environments from bacteria, viruses, fungi and moulds without raising the humidity level and thus the water present on surfaces and in the air. Water purifiers and wastewater The ozone systems in the NEXT technologies series can also be used in the treatment of wastewater to reduce the COD and BOD levels, remove a wide range of microorganisms and reduce the quantity of sludge produced, thus cutting disposal costs.
De Nora Next ozone systems With its De Nora Next series, De Nora provides a wide range of ozone systems capable of functioning at different concentrations and generating ozone gas or ozone water according to the specific application. The technologically advanced NEXT ozone series are equipped with ozone sensors to guarantee the safety of the workers and the right dosage of the correct volume of gas. The PLC enables the system to be managed simply through its user-friendly interface. De Nora is a multinational company, leader in the design of products and technologies for sustainable growth: energy saving and water treatment. It is the largest group in the world that supplies electrodes for electrochemical process and is one of the recognized protagonists in the technology and processes for the treatment and disinfection of water. The De Nora products represent key elements with a high added value in transformation processes for a large number of industrial applications: chemistry, water treatment, electronics, energy storage and the protection of infrastructure from corrosion. De Nora operates in 11 different countries with 23 sites, 13 production plants, serving customers in 119 countries. Its research and development centres are in Italy, USA and Japan. At present, the company holds 344 families of patents with over 2000 regional extensions. www.denora.com
Example of an application Product not treated with ozone
Product treated with ozone
An example of the use of gaseous ozone, effective in the sanitization of cold cut maturation and ripening rooms: two salami sausages from the same production batch, one ripened in a room sanitized with ozone and the other preserved in a room not sanitized with ozone.
34 INDUSTRIE DE NORA - FP 4-16.indd 4
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news in short
in short
AZ Surgelati Spa - COMPANY SALE
AUCTION STA PRICE - redu RTING ced by 10% EXPERIMEN deadline 1 4 T DATES October
View details on www.industrialdiscount.com auction 1183
B
ankruptcy n.22/2015 - Court of Santa Maria Capua Vetere
Sale of company AZ SURGELATI S.p.A. in liquidation having as company object the production, quickfreezing and packaging of pizza, located in Agglomerato Industriale San Marco - 81100 - Marcianise (CE).
Interested parties are invited to register to the website www.industrialdiscount.com and download from document section: • Sale notice and irrevocable purchasing offer • Information about the company and goodwill report
• Movable property evaluation • Real Estate evaluation Details are available on the page dedicated to the auction 1183; for further information, please contact the company IT Auction srl: +39.0546.046747; info@industrialdiscount.com.
The assets include: • Diary and freezing department lines for mozzarella production. • Focaccia and pizza production lines (kneader, dough dividers and rounders, leavening machine, topping rolling line, ovens, etc.). • Quick-freezing and packaging lines. • Various plants and lines. • Laboratory. • Offices, dining hall, workshop and locker rooms. • Other.
35 IT AUCTION - FP 4-16.indd 3
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news in short
ABOUT THE COMPANY Since 1991 the company AZ SURGELATI S.P.A., now into liquidation, has been working in the production and the selling of frozen food. Over time the company has enriched the market creating a series of products that were able to change radically the relationship between the preparation time and the joys of pizza. Among these products, the most relevant were the pizza Bio, WholeGrain and the new gluten-free. The company also used to produce both frozen pizza for the retail market and pizza in bigger sizes for the catering industry. At the beginning, they used to produce for third parties such as the brand “Bella Napoli” owned by Italgel (now property of Nestlé Italia). In the 18,000 sqm facility the company used to produce every day pizza, bases for pizza and frozen snacks that were then intended for the sale in Italy and abroad under
in short
their own brand or under the name of private brands. The facility was designed to produce non-stop with more than 15 weekly shifts (24/24, 5 days a week). Over the years the company has undergone a great expansion gaining a leadership position in Europe. The company used to produce for the following brands: Pulcinella, Scugnizza, Gennarì, Capriccio Napoletano, Fornarina, guarnì, santa chiara, a’ pizza, pizza & core, tex mex, frusta, pizzamia, pizzopia, integrali. Export sales reached 20% of the total sales and made AZ Surgelati present in many countries including Swiss, the Netherlands, Australia, Denmark, Norway, Singapore and South Korea.
According to a sectoral analysis done by Plimsoll Publishing Limited, in 2015 AZ Surgelati was ranked 17th among the largest companies in the sector and 24th among the most profitable.
COMPANY DESCRIPTION According to the evaluations on the minute, the company includes: • Property: An industrial facility based in Marcianise (CE) made of 3 buildings and the relative open space appurtenances for a 20,425 sqm lot area. • Capital goods or company perks: They include: technological plants, machineries and equipment; furniture and electronic machines; packaging remainders; replacement remainders. • Intangible goods: They include: brands (pulcinella, gennarì, guarni pizza, az linea fornarina, az linea scugnizza, az linea pulcinella, santachiara, a’ pizza, pizza & core, capriccio napoletano, pizza tex mex, frusta, pizzamia,pizzopia, integrali), licences, permits, intellectual properties, softwares and quality certifications. These goods, despite being already accounted, have an intrinsic value for the good functioning of the company since they are all equally necessary for the company to function.
36 IT AUCTION - FP 4-16.indd 4
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PIGO ADV FP 6-15.indd 3
18/11/15 14:24
PRESERVING INDUSTRY VEGETABLE
MEAT
Our visiOn, our mission and philosophy of excellence
I
n a country with food manufacturing potentials, food manufacturing has to be set as one of the pillars of technological and economical progress. PIGO set a goal to become an initiating force in technological and consequently economical progress in food processing industry, a leader in country and in the world in manufacturing of food processing machines from its program. Today, PIGO has established itself as a world-class leader in the design and manufacture of high technology freezing equipment and freeze dryers, as well as fruit and vegetable processing equipment, with an extensive experience in both freezing and fruit and vegetables processing. PIGO can proudly say that its machines achieve excellent operating characteristics and energy efficiency, while being user friendly, thus guaranteeing many advantages and privileges to the company’s buyers. Main products PIGO has specialized in building fluidised bed freezers, EASY Freeze,
“Our philosophy is very simple: Give our best for people who expect the best” (D.Z.) the most suitable for IQF freezing all variety of fruits, vegetables and numerous sea, meat and cheese products, redefining IQF Technology With Adaptable Air Flow. EASY Freeze technology is providing perfect shape of IQF product and no clumps - Full controlled fluidisation method keeps the product constantly suspended above the belt in a cushion of air. The result is the immediate crust freezing and efficient core freezing of individual pieces, regardless of type, variety or condition of product. Maximized freezing efficiency for each unique product, whether the product is heavy, light, soft, sticky or fragile, thanks to Variable speed control of all fans and belts, allowing on-the-fly optimization of air flow conditions. Interior video monitoring allows for real-time supervising of operating conditions, allowing the complete control and adjustments of the entire process from outside, without neces-
sity to entering into the freezer. EASY Freeze is considered as the freezer with the most superior sanitation, giving the possibility to user to freeze different products one after the other without risk of cross – contamination. EASY Freeze is ENERGY SAVING and TROUBLE FREE solution for all your freezing needs. Within the freezing equipment product line, PIGO also manufactures the innovative EASY Freeze SPYRO, the latest generation of spiral freezers giving utmost advantages to the users in terms of energy efficiency, hygienic conditions and advanced technological caracteristics, such as: • Belts gear motors are positioned outside the insulated cabin (no lubrication inside the freezer) avoiding any risks of contaminations due to some oil leakages; • The unit doesn’t have any mezzanine floor and or intermediary platform, to avoid any dirtiness accumulation (presence of any mezzanine floor or intermediary platform are making more difficult the cleaning operations) – the absolutely highest hygienic standards; • Freezer design is made according
38 PIGO FP 2-16.indd 3
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PRESERVING INDUSTRY VEGETABLE
MEAT
to max. thermal load and max. surface occupied on the belt by the different products foreseen; • Low maintenance cost and low spare parts cost due to utilisation of high quality commercial components; • Low pressure fans to higher air speed. In order to obtain a quick freezing process EASY Freeze SPYRO is designed for high speed circulation (4 -10 m/sec) of cold air in contact with the product, on the whole length of the spiral conveyor; • Very low weight loss, which is two times less then with vertical air flow • Hitting the incoming product with the coldest air; the product is therefore immediately “crusted” and snow formation diminished; PIGO freezers are built in modular sizes and all components are made entirely of stainless steel, capable to provide perfectly frozen product even for delicate products like cooked rice, raspberries, etc. PIGO also designs, fabricates and assembles sophisticated freeze dryers, EASY Freeze DRYER - LYOPHILIZER, product line which includes a broad range of standard and custom units. The freeze drying - dehydration technology allows to save delicate aromas while drying the frozen product under vacuum, producing premium quality product. Premium sensorial properties for finished product, absolutely superimposable to those of the fresh product. Machine execution is entirely in stainless steel (Chamber, doors, hinges, shelf modules, etc). In the EASY Freeze Drying concept Shelf modules and vapour condenser are contained inside chamber, giving as final result much shorter freeze drying time then any other freeze drying technology. Viewing ports are provided in the doors, allowing observation of both the vapour condenser and product trays during the drying cycle.
Each unit is equipped with complete refrigeration plant of corresponding size, including also refrigeration condensing unit is purpose-built with capacity control to allow economical use of refrigerant. Includes condenser unit. Besides EASY Freeze, EASY Freeze SPYRO, and EASY Freeze DRYER – LYOPHILIZER, one of the company’s main machines is automatic Pitting machine PG103 having up to five times higher capacity than other pitting machines on the market. Experience of all PIGO’s clients confirms work with 0,00% of remained stones when adequate quality and preparation of the fruit (clean, calibrated product with adequate ripeness) is provided. PIGO systems are concepted to create a “High Added Value Fruit” production plant, which contains dozens
of small innovations and a few large improvements for a more reliable system, all together also improving natural fruit characteristics. In the field of different drying technologies, PIGO is also providing CONTINUOUS INFUSION TECHNOLOGY and KNOW-HOW to it’s clients, giving possibility to improove also natural furit properties, as well as extended shelf life. To get a better idea of what PIGO does, please visit the website www. pigo.it or just send an e-mail to info@ pigo.it, they will be very glad to send their detailed offer, and also a presentation with plenty of videos with its machines in the work. Short video clips of PIGO machines in operation are available on www.youtube.com, look for PIGOsrl. www.pigo.it
39 PIGO FP 2-16.indd 4
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PRESERVING INDUSTRY VEGETABLE
MEAT
CIBUS TEC 2016: SIGNS OF A RECORD EDITION
1200 exhibitors and over 30 thousand visitors expected in Parma. German partner Koelnmesse contributes to a 20% increase in international exhibitors and visitors. 1000 buyers from the international food industry, including Coca Cola, Fonterra and Unilever
“C
ibus Tec confirms the highly specialised, vertical market technology exhibition for the main food production chains. At this unique trade fair, international operators can discover the best technological solutions, in the very place that puts them to the most advanced and innovative use in the world - here in Italy and, in particular, in Parma. Cibus Tec is a platform for Italian excellence in food processing & packaging and its technological innovation and customizability, with a strong emphasis on specialisation, sustainable technology and advanced automation”. With these words from Antonio Cellie, CEO of Fiere di Parma, this morning’s Cibus Tec presentation began, now with the Parma exhibition centre joined by the German giant Koelnmesse. Attending the event were Gerald Böse, President and CEO of Koelnmesse GmbH, Thomas Rosolia, CEO of Koelnmesse Italia and Antonio Cellie, CEO of Fiere di Parma. The contents of the exhibition as presented at the meeting can be summed up as follows: • Three months before it opens, the exhibition can lay claim to being the Italian benchmark for the food processing industry, with 95% of the 2014 exhibitors confirming their attendance, along with 200 new exhibitors, and a significant expansion (+ 30%) of the packaging technologies and materials section.
• Cibus Tec demonstrates the attraction of all technologies (sorting, processing, packaging, end-of-line and logistics) for the major agroindustrial sectors (fruit & vegetables, meat, milk & dairy, bakery, confectionery and coffee), alongside new areas for ice cream, desserts and ingredients. In response to the event’s expansion, the new, highercapacity Pavilion 2 has been opened. • An intensive program of workshops with international guests is laid on to address the most current issues in the sector, including the new frontiers of food hygiene and food safety, energy consumption diagnosis and future solutions, water footprint and
strategies for reducing water consumption, and the role of eco-friendly technologies in enhancing competitiveness. Production and packaging solutions for “free-from” products as well as eco packaging will occupy a large space. • Alongside established partnerships with organizations like Federalimentare (Federation of Italian Food Industries Associations), Assolatte (Italian Dairy Foods Association), Assocarni (Italian Meat Industry and Trade Association), AMITOM-WPTC (for processing tomato) and EHEDG Italy, new partnerships with leading national and international institutions including the Ordine Nazionale
40 CIBUSTEC comunicato - FP 4-16.indd 3
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Salone delle Tecnologie per l’Industria Alimentare
25-28 OTTOBRE 2016
PARMA - ITALIA www.cibustec.it
PRESERVING INDUSTRY VEGETABLE
dei Tecnologi Alimentari (Italian Order of Food Technologists) and IFU (International Fruit and Vegetable Juice Association) are developing. The goal: to create network between operators in different communities and develop new business potential for Cibus Tec exhibitors. •1000 CTOs (Chief Technology Officers) from the most relevant global food companies will be attending as part of the incoming programme developed by Fiere di Parma, Koelnmesse, the Italian Ministry of Economic Development and ICE (Italian Trade Commission), boosted by an investment of 1.5 million euro. Some of the major international companies already attending: BRF (Brazil), Fonterra (New Zealand), Kagome (Japan), Solico and Kalleh (Iran), The Morning Star and Coca Cola (USA), Unilever (UAE), Arcor (Argentina) and Amul (India). • New promotional tools will be introduced to support business matching: The Cibus Tec Showcase digital platform developed with Koelnmesse Italia means greater visibility for exhibitors before, during and after the show; the Cibus Tec Agenda online tool enables visitors to request appointments with exhibiting companies; the Innovation Hub integrated portal on the Cibus Tec website will promote the technological innovations exhibited at the show. All in all, a format for success that will promote 1200 exhibitors and, as of this year, enjoy a major boost for Italian businesses on both the international and domestic markets (see appendix) through the support of Koelnmesse, with whom Fiere di Parma has recently created the Koeln Parma Exhibitions Srl (KPE) newco. “Koeln Parma Exhibitions’s main purpose initially is indeed focusing on Cibus Tec, an event that has seen rapid growth over the last two editions, securing an ever more important slot in the Italian exhibition calendar, and to which we can certainly bring
Koelnmesse’s industry experience and the high standard of international events such as Anuga FoodTec or ProSweets Cologne”, said Thomas Rosolia, CEO of Koelnmesse Italia. “With Fiere di Parma, we will ensure that Cibus Tec becomes an unmissable event for as many exhibitors and visitors from around the world as possible, making it even ”stronger” on the international market. Without neglecting new opportunities on the Italian market”. Cibus Tec is more than an international showcase for the best food processing and packaging solutions. Technology is an essential travelling companion for food companies looking to break into new markets. It is only research and innovation in technology that has enabled Made in Italy food to be available everywhere, whilst maintaining its high quality and wholesome nature, and thereby set its sights on the 50 million euro exports target set by Agriculture Minister Martina at Cibus Food Exhibition (May 2016) itself. It is hardly surprising, therefore, that the CL.uster A.grifood N.azionale CL.A.N European Strategic Cluster Partnership has identified technological innovation as one of the six paths for supporting national food industry development and competitiveness. With a 2016 turnover estimated at 134 billion euro (with almost 29 from exports), the Italian food industry is the country’s second manufacturing sector; over 1.2 billion consumers worldwide buy a Made in Italy product every year; convenience products (ready-made sauces, fresh and frozen toppings, etc.) are an ever growing consumer trend, now representing 25% of the agri-food turnover. If excellent Italian produce is to take on the world’s markets, closing in on Germany and France (whose respective 2015 agri-food exports amount to 71.1 and 60.5 euro), it will need the support of technologies to preserve its flavour, freshness and identity: like those that will be exhibited at Cibus Tec from the 25-28 October 2016. Appendix Summary of the Fiere di Parma - Koelnmesse Agreement
MEAT
• KPE, the operational arm of the Italian-German partnership, aims to create a virtuous community between Cibus/Cibus Tec and Anuga/Anuga FoodTec, with the support of important partnerships like Federalimentare and ICE, creating a completely unique business platform, and bringing Italy to the fore of both the food processing sector and the trade fair circuit. • For Cibus Tec exhibitors, KPE will be the key to privileged access to Anuga Food Tec as well as the global network of food processing trade fairs of which Koelnmesse is undisputed leader. As a result of the partnership, the assets now available to Italian exports for more efficient internationalization are ProFood Tec in Chicago, Anutec India in Mumbai and New Delhi, Anutec Brazil in Curitiba and Andina-Pack in Bogota. Such opportunities will enable Italian companies to expand on the international market more decisively and efficiently. • As well as aiming to develop its main asset - Cibus Tec, benchmark for Made in Italy food processing & packaging - in Italy and abroad, KPE is also working on other strategic projects to bring events organized by Koelnmesse in Germany and the world to Parma, and to develop, both in Italy and abroad, events in sectors where Parma and Cologne occupy leading roles. • KPE is planning new food processing trade fairs abroad, particularly in Africa and the Middle East. They will be adopting “light”, exhibitionconference type formats, but with the possibility of acquiring or incorporating Italian industry events to simplify and streamline the national trade fair market. •The relationship between partners in KPE is equal, with 50 percent of the shares in Parma and 50 in Cologne and a statute that specifies the respective roles. Cologne will be focusing on international support and Parma on event development, which will not be relocated from Parma.
42 CIBUSTEC comunicato - FP 4-16.indd 4
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PRESERVING INDUSTRY VEGETABLE
MEAT
OMIP, FRUIT PROCESSING HAS BEEN ITS PASSION SINCE 1971 Research, development and innovation applied to the fruit processing machinery
T
he company O.M.I.P. SRL, established since 1970, specialized in manufacturing machines for fruit processing, has placed on the world market the latest advanced innovations in the sector of pitters for peaches, plums and apricots. Today, it is proud to present the new revolution in fruit processing: the Avocado Pitter machine. The Avocado Pitting Machine Mod. KAV2 with two cutting lines pre-cuts the Avocado separating it into two
halves and allows its pitting*. The machine is suitable to pit fruit even if not perfectly graded. All parts in touch with fruit are for alimentary
and hygienic purposes and the structure is completely in stainless steel. Avocados are unloaded into the Feeder and, from it, placed on conveyor belts to the Cutting Station that, thanks to special series of three circular blades, divides the fruits. Then they are downloaded on a special chute for further processings. Production rate: 200 fruits per minute. Size fruit: from 30 to 80 mm. * pitting depends on the fruit variety and its ripeness.
43 OMIP - FP 4-16.indd 3
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PRESERVING INDUSTRY VEGETABLE
MEAT
GULFOOD MANUFACTURING, EVENT PROFILE Name of Event
GULFOOD MANUFACTURING
Strapline
The biggest food and beverage processing event in the MEASA Region
Event Type
Trade Show (for trade professionals only)
Name of Organiser
Dubai World Trade Centre (DWTC)
Dates
7 – 9 November 2016
Timings
7 November 2016 : 10am – 6pm 8 November 2016 : 10am – 6pm 9 November 2016 : 10am – 5pm
Venue
Dubai World Trade Centre (DWTC)
gfm@dwtc.com
Official Website
http://www.gulfoodmanufacturing.com/
Food Ingredients • Packaging • Processing • Machinery • Transport and Industry Focus/Exhibitor ProLogistics • Food Associations • Enterprise zone/Free zone • Government file • Industrial Park
Visitor Profile
I
F&B & HORECA Professionals • Food & Beverage Manufacturers/Processors • Importers, wholesalers, distributors, retailers • F&B Consultants & Regulators • Hotel Owners, Managers, Food Industrialists • Procurement • Quality Control & Food Hygiene • Research & Development
n 2014, Gulfood Manufacturing’s debut became Dubai World Trade Centre’s largestever trade show launch, opening with an impressive 26,000 Visitors from over 150 countries and 1,100 Exhibitors. As the largest dedicated food processing trade event in Middle East, Africa and South East Asia (MEASA), Gulfood Manufacturing provides a platform to source innovative machinery from world-renowned companies and drive investment in the regional food processing sector. The event features the latest packaging advances from leading international producers of high-tech
products, and visitors can see manufacturing excellence in action at the ‘Factory of the Future’ exhibit. Gulfood Manufacturing’s three-day event includes segmented show sectors for Ingredients Middle East, ProPack Middle East, and Food Logistics Middle East. The event will also host a two-day Food and Beverage Industrial Investment Summit, which is a strategic event providing unique opportunities to understand the wide-ranging
benefits of doing business in MEASA. Get the most out of the event by downloading the Gulfood Manufacturing App. Visitors can get up-to-date information on exhibits and speakers, rate sessions, and smoothly navigate over 42,000 metres2 of event space with easy-to-use interactive maps. Gulfood Manufacturing 2016 is co-located with yummex Middle East, The Speciality Food Festival and SEAFEX.
44 GULFOOD MANUFACTURING - FP 4-16.indd 3
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7 9 Nov 2016 Dubai World Trade Centre
www.gulfoodmanufacturing.com
Solve
MIX
INGREDIENTS MIDDLE EAST
MAKE
your production
PROPACK MIDDLE EAST
M OV E
challenges For every F&B manufacturing plant, there is a better solution at Gulfood Manufacturing
FOOD LOGISTICS MIDDLE EAST
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Find the latest equipment and expertise in packaging, processing, logistics and ingredients
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for 50% off & pay only AED 100. www.gulfoodmanufacturing.com/register
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AUTOMATIONCOMPONENTS
iNduSTrial ElECTrONiCS
Flat tubular Heaters boost eFFiciency for fryer Technology By Roly Juliano Watlow
An example of a flat tubular heater – the FIREBAR from Watlow
F
rom fryers to griddles to ovens, heat is an important component in most foodservice applications. When it comes to the heat source for frying, not all heating elements are created equal. Electric fryer heaters can be segmented into two broad categories - round tubular heaters, and flat tubular heaters. When first introduced, fryer heaters were round tubular. But engineers found that a flat tubular design offered many benefits - the most important being that the shape lifts the oil into the cook zone
far better than round heaters. An innovation was born. Flat Surface Geometry Because of its design and geometry, flat tubular heaters will heat viscous fluids from ambient temperature faster than round tubular elements with the same wattage and at a lower sheath temperature. The benefit of this shape is the enhanced flow of liquid past the surface of the heating element. The round tubular has a much more erratic flow pattern (see graphic). Note the currents swirl around and trap
heat next to the sheath. This is due to the tubular’s round shape, which causes a wider and less efficient flow of liquid around the heater surface. The flow pattern around the flat tubular heater is streamlined; the flat surface has less restriction on the liquid as it moves up and past the heater sides. This efficient and faster flow pattern permits the liquid to move heat away from the sheath very quickly, resulting in the flat tubular heater’s lower operating sheath temperature (see graphic).
46 WATLOW - FP 3-16.indd 3
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State-Of-The-Art Thermal Solutions That Give You A Competitive Advantage
FIREBAR® Heaters
Resistance Temperature Detector (RTD)
E-SAFE® Hybrid Power Switch
Watlow offers:
Watlow gives you a competitive advantage through leading thermal products that result in the very best food quality every time.
• • •
Deep application knowledge Design expertise Support through development and the entire product life cycle
Powered by Possibility For more information, contact Watlow, or visit our website at www.watlow.com European Technical Sales Offices
France +33 1 41 32 79 70 info@watlow.fr
Spain +34 91 675 1292 info@watlow.es
Germany +49 7253 9400 0 info@watlow.de
Italy
UK
+39 02 4588841 italyinfo@watlow.com
+44 115 964 0777 info@watlow.co.uk
AUTOMATIONCOMPONENTS
iNduSTrial ElECTrONiCS
faster than the round heater. The end result – the flat tubular gets the heated liquid into the work zone faster than when using a round tubular. The flat tubular heater has about a 50 percent greater surface area than a round tubular. This surface area design improvement is the key to lowering watt density for the same length heater or reducing the heater size while maintaining the same watt density.
Flat tubular heaters are ideal for fryer applications because their shape lifts the oil into the work zone better than round heaters.
Greater Buoyancy Force This natural convection phenomenon partially depends on the ratio of a buoyancy force to the viscous force of the fluid being heated. The buoyancy force or the flow of liquid up and across the heater surface is mainly determined by the length of the heater sides. The side of a flat tubular heater is typically 1 in. (25 mm), compared to the 0.43 in. (10.9 mm) or less dimension of a round tubular element. The flat tubular heater’s smaller edge and longer side creates a buoyancy force up to ten times greater than a round tubular heater depending on the material being heated.
Faster Heat Up Flat surface technology provides faster heat up and recovery times than round tubular heaters. Their unique shape minimizes coking and oil degradation, and enhances the flow of the oil past the element’s surface, helping to pull heat away from the heater sheath. Compacted magnesium oxide (MgO) insulation transfers heat away from resistance wire to sheath material and media more efficiently, shortening heat-up time. In addition, the heater lasts longer because it runs at a significantly lower sheath temperature than an equal watt density round tubular. This also prolongs the life of the oil which shortens and reduces costs from frequent changing.
Smaller Dimension Normal to Flow This feature refers to the width dimension of the heater that the liquid flows around. Typically, a narrower dimension will give a smoother and faster liquid flow. For example, the round tubular’s wide dimension, nearly a half-inch, inhibits the flow of liquid. It causes currents which disrupt the flow and the flow rate is somewhat slower.
If coking is a problem, it is an indication that the sheath temperature is too hot and is burning the oil. A flat tubular heater will provide a lower sheath temperature than a round tubular element, without reducing wattage or watt density. Coking is also reduced by the wiping action that occurs as the heated liquid flows past the heaters surface. The result is less liquid degradation and longer liquid life.
The flat tubular heater, on the other hand, has a much thinner dimension 0.235 in. (5.97 mm), which reduces the drag forces on the liquid flowing past the heater. This allows the liquid to move past the flat heater
Watlow’s flat tubular heater, called FIREBAR®, has long been a standard in the foodservice industry. An independent study that adhered to the American Society for Testing and Materials (ASTM) standards, called
48 WATLOW - FP 3-16.indd 4
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AUTOMATIONCOMPONENTS
“Prototype Element Performance Test,” revealed that the FIREBAR flat heating element was the first to consistently return the oil to the 171°C (340°F) reload temperature. FIREBAR also maintained the highest average cook zone temperature of the heating elements tested, recorded the fastest pre-heat time and offered one of the lowest pre-heat energy consumption levels ever tested. During the performance comparison test of the FIREBAR heater versus an equivalent kW round tubular heater, per ASTMs test method F1361-7, the FIREBAR heater’s fast recovery allowed cooking of six heavy loads of french fries versus five heavy loads of an equivalent tubular or a 20 percent capacity improvement (see below). Reduced Watt Density Flat tubular heaters can be operated at a higher watt density than a round tubular heating element
iNduSTrial ElECTrONiCS
without increasing the sheath temperature. Flat tubular heaters also allow more wattage into the application at the same watt density with a shorter heating element. Both types of heaters can have the same wattage, but the flat tubular will operate at a lower sheath temperature than the round tubular. In tests conducted to demonstrate this phenomenon, both heater types had a watt density of 30 and were immersed in a light liquid shortening. The flat tubular element heated the oil faster from ambient temperature than the round tubular. At 149°C (300°F), the flat tubular element heated the oil to temperature in 11 minutes where as the round tubular took 18 minutes. Plus, the flat tubular heater’s average sheath temperature was
10°C (50°F) lower than the round tubular. Customizable, Easy to Install FIREBAR can be wired 3-phase, making installation easier and cheaper while reducing the size of the heating assembly. FIREBAR heating elements can be formed into virtually any shape for an immersion application. This flat tubular heater can be configured with a variety of wattage and voltage ratings, terminations, sheath materials and mounting options to satisfy the most demanding foodservice applications. The FIREBAR is typically constructed with epoxy or silicone seals to combat moisture contamination from environmental kitchen conditions.
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THE SWEETEST WORLDWIDE HUB At rimini fiera, from 21st to 25th january 2017, the world’s artisan confectionery show.Coffee, an increasingly important player, officially becomes part of the expo’s name. Ab tech expo, the biennial exhibition for bakery, will be back.
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he traditional five days of the world exhibition of artisan confectionery will be held at Rimini Fiera from 21st to 25th January 2017. Increasingly ‘HoReCa oriented’, from the its edition SIGEP officially adds coffee to its key players, assuming the new denomination of International Exhibition dedicated to Artisan Gelato, Pastry and Bakery Production, and the Coffee Sector. Following the exceptional success of the last edition (201,000 trade visitors, 41,000 from abroad, a total of 720 journalists and bloggers, 500 events at the expo), SIGEP continues to follow its growth process, which aims at increasing the international profile of every single activity. SIGEP WORLDWIDE Asia, USA and the Middle East, with a focus on Germany: these are the key targets of SIGEP 2017, which will also include the last dates in London and Berlin of the three-year program of the Gelato World Tour organized by SIGEP and Carpigiani, before the finals in Rimini in September 2017. On the pastry front, even closer attention is being paid to the markets and demand in the Balkans, Central and South America, as well as India. This attention results in the participation of buyers, trade members and business delegations, also in collaboration with ICE, the Agency for the foreign promotion and internationalization of Italian enterprises - as part of the program for strength-
ening Italy’s large trade fair events, foreseen by the Italian government’s special plan for the promotion of Italian-made products - which involves 18 ICE offices worldwide. AB TECH EXPO In 2017, AB TECH EXPO (the biennial international exhibition of technologies and products for bakery, pastry and confectionery) will be back. The baker’s art comes together at the event dedicated to bakery, a unique expo for the variety of technology, combined with products, ingredients and venue concepts. The key player will be the entire product chain with its semi-industrial technology, from product stockage to the preparation of recipes, from dough to processing (dividing, shaping, cutting), through to rising, baking, cooling, final cutting and packaging, obviously including all the services that follow the
quality of the process. The “bakery hall” will also host an event with a world profile: the finals of Bread in the City, in which the four 2015 finalist nations and the four 2016 finalists will compete for the title. GELATO The spotlight’s on the German Challenge (21 and 22 January), an initiative with the patronage of Uniteis and dedicated to the Italian-made artisan gelato chain, which is going through a period of great expansion in Germany and, the country that now hosts 10% of Europe’s artisan gelato parlours. A hundred German gelato artisans will compete for eight places in the Berlin date of the Gelato World Tour in June 2017. The initiative is connected with the process of certification of Italian gelato parlours abroad, prepared by SIGEP in collaboration with the Ministry of
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Agricultural Policies, the Ministry for Foreign Affairs and International Cooperation and Assocamere Estero (the Association of Italian Chambers of Commerce abroad) and, in this case, in collaboration with the Chamber of Commerce of Frankfurt. PASTRY In the Pastry Arena, the key event of SIGEP 2017 will be the Junior World Pastry Championship, being held on 21st and 22nd January. Ten teams have already entered (France, Japan, India, the Balkans, the Philippines, Singapore, Mexico, Poland, Russia, Italy), who will compete on the theme Planet Fantasy. The power of fantasy. The Italian Senior and Junior pastry Championships have also been confirmed on 23rd and 24th January, as well as The Star of Sugar, international sugar art contest (2125 January) and Coppa Italia della Pasticceria Artistica (Italian Artistic Pastry Cup, which will be dedicated to the world of cartoons. The training area has been given a great boost, particularly that addressing the new generations. As is the tradition, SIGEP Young will bring together Italian Schools, with students and teachers who, at the next SIGEP, will be involved in courses on exhibitors’ stands and in the expo’s various sectors. COFFEE Expo & Show. At SIGEP, the area dedicated to the coffee production chain has reached important dimensions,
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combining the participation of companies with great events. La peculiarity is the starting point, i.e. the attention paid to highlighting the crops, to favour knowledge and awareness. Only SIGEP manages to propose such a complete range of contests, with all seven championships dedicated to coffee valid for the international circuit of World Coffee Events. Following the experience in Brazil, at SIGEP 2017 the new edition will be launched of Barista & Farmer, the first talent show dedicated to the promotion of the culture of excellent coffee. All the business ingredients of SIGEP 2017 are contained in the message of the advertising campaign created by the Gambarini & Muti agency, which represents “The sweet world connection”! Five images introduce SIGEP 2017 and form a series of connecting lines, under the claim ‘The sweetest worldwide Hub”: curved lines encircling the expo’s major products: gelato, pastry, chocolate, coffee and bread. SIGEP, THE WORLD’S MOST IMPORTANT EXPO FOR THE ARTISAN GELATO CHAIN, HAS DECIDED TO MAKE “SIMPLY GELATO” GO VIRAL Translating the word “gelato”? There are words that identify with absolute clarity not only what they describe, but also what they represent, so are therefore untranslatable. Using the word “gelato”, one intends not only a specific food, but the culture of Italian taste in the world, the
creativity of master gelato makers and the quality of the entire production chain. The word “Gelato”… just like espresso, pizza and pasta is untranslatable. In fact, there is a common denominator for those products that clients request and are made and then served according to the chosen flavour and personal tastes. The denominator is that there is a person behind the counter, a “craftsman” of flavour, someone who concentrates an endless story with its roots in centuries of tradition into a few minutes’ preparation.This is why Rimini Fiera’s SIGEP, the world’s most important expo for the artisan gelato chain, has decided to make “SIMPLY GELATO” go viral. At SIGEP they explain, “We want to carry this ‘mission’ worldwide, because artisan gelato is a unique product, different from the industrial variety – some of which is very good–which is known throughout the world as ice cream. They are two different products, and are so because artisan gelato is able to satisfye very palate- kiddies’ and adults’ alike -under the banner of something inimitable, made freshly every day, now almost always before clients’ very eyes, is available in hundreds of flavours that highlight the typical specialities of every area in the world, and therefore has a specific - untranslatable name: simply… gelato!”. From gelato parlours all over the world, who receive products and technology from Italian companies that export up to 90% of their output, SIGEP awaits (on Facebook, Instagram and Twitter)photos of venues in which the words “gelato” or “gelateria” (gelato parlour/shop) are highlighted, videos with declarations of love for gelato, all to be spread throughout the social networks in order to contaminate with a smile the millions of people who love gelato… simply gelato. Use the hashtags #simplygelato and #Sigep2017. www.sigep.it
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Food technology Finds a home at host 2017
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hirteen months out from the next edition, more than 1000 companies (40% from abroad) have confirmed they will be present, with 6 pavilions dedicated to Food Service Equipment in synergy with Bread/Pizza/Pasta. The appointment with the hospitality business, training and trends is for 20 October 2017. Silent, eco-compatible, designfocused, efficient, user-friendly, interactive and programmable: these are the new high-tech machines that cover all of the daily needs in a professional kitchen. These are the things that can make a difference today in a highly competitive environment in order to save on, for example, costs and labour. This world has a home, which will open its doors on 20 October 2017, kicking off the 40th edition of Host in Fiera Milano Rho. The leading show in Ho.Re.Ca, food service, retail, the mass-distribution channel and the hotel business is a place where one can find all of the latest innovations – from blenders to grill plates, from slicers to meat grinders to ovens – all in one place. Host is ever larger, more international and rich in contacts, quality and innovation. Thirteen months out from the next edition, Host has more than 1000 companies that have already confirmed they will participate (there were 2,010 during the 2015 edition) and will take over 16 pavilions during the show, which is two more than the previous edition.
In fact, Host has grown over the years, becoming a “foreign-toforeign” hub where companies from all over the world come to do business with the entire world, and where 1,500 high-level buyers from 73 countries come with the certainty they will find two things that are fundamental: quality combined with innovation, and a complete overview of the Ho.Re. Ca world. This is possible thanks to the synergy among areas, which goes along with the wide-ranging offering in all industries involved. In fact, the show centres around three macro areas: Professional Food Service – Bread/Pizza/ Pasta; Coffee – Tea, Gelato/Pastry Shops/Bars, Coffee Machines and Vending; and Furnishings and Tableware. This formula was said to have been much appreciated by 97% of
the 150,968 professional visitors from 172 countries who came to Milan for the 2015 edition. In addition to focusing on historic markets, Host 2017 is especially interested in three areas: the United States, Canada and the Middle East, which are getting ever more attention from exhibiting companies and visitors. These are three markets that are especially focused on “Made in Italy” exports, so much so that they are showing a growing interest in the show. The United States, for example, saw double-digit growth in terms of exhibitors during the last editions: +26% in 2015 as compared to 2013 and +51% on 2011, while visitors increased by 35% on 2013 during this last edition and saw 46% growth on Host 2011. Actually, the new trends in commercial food service have always
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students from hospitality schools will have the chance to be chosen for a prestigious apprenticeship in a prestigious kitchen in Italy or abroad. Workshops and seminars will also be held by FCSI – Foodservice Consultants Society International. On the coffee bar front, some of the associations to be present include Scae - Specialty Coffee Association Europe, WCE - World Coffee Events and ALTOGA - Associazione Lombarda Torrefattori, Importatori di Caffè e Grossisti Alimentari (the Lombard Association of Coffee Roasters, Importers and Food Wholesalers), and FIPE, Federazione Pubblici Esercizi (Italian Federation of Public Establishments). come from the United States. One example? Grill plates for hamburgers and blenders for making smoothies and healthy Americanstyle drinks, which will certainly be showcased among the stands at Host to meet the needs of professionals that are picking up on these trends in Europe as well. But Host isn’t just about presenting products. High-level training and entertainment will certainly be represented with a wide-ranging schedule of events (there were 400 during the 2015 edition), including workshops, seminars, cooking demonstrations and exhibitions. The 2017 edition is already coming up with a “menu” full of events, including some that have been confirmed like the Cake Designers World Championship and World Trophy of Pastry, Ice Cream and Chocolate in collaboration with FIPGC - Federazione Internazionale Pasticceria Gelateria Cioccolateria (International Federation for Pastry, Gelato and Chocolate). Starred chefs and innovation will also certainly
be showcased in the Food Service Equipment area, where the Identità Future initiative will be held in collaboration with Identità Golose, an international haute cuisine congress. APCI - Associazione Professionale Cuochi Italiani (Professional Association of Italian Chefs) – will also be present and will focus on young people and with “Obiettivo apprendistato” (Objective Apprenticeship),
www.host.fieramilano.it
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InternatIonal Green Week Berlin 2017 - 20 to 29 January 2017 ‘Organics - MOre space fOr life’ The trend is towards increased ecological production
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rganic produce is enjoying a boom, and this is also evident at the International Green Week Berlin 2017 (2029 Jan.). The majority of exhibitors from the food industry are presenting items that have been ecologically produced. This is the current trend and there are hardly any of Germany’s federal states and hardly any international displays that do not feature these products in their ranges for the coming year.These products can be found in a concentrated presentation in the Bio Hall on the Berlin Exhibition Grounds, under the slogan ‘Organics – More space for life’. Bio Hall presents tHe many different facets of organic production Increasing numbers of people are choosing organic foodstuffs. But what is it that organic farmers, beekeepers, bakers and butchers do that is different? How do organic farmers produce cereals, milk, meat, eggs, fruit and vegetables without having recourse to genetic engineering, artificial fertilizers and pesticides such as glyphosate? How does such produce become healthy and tasty organic food? And what has it got to do with bees or earthworms? “The Bio Hall offers an opportunity to find out what the agriculture of the future will look like, and what makes organic foodstuffs so unique, how varied and innovative organic farming is and how good organic food tastes“. This is the invitation to visi-
tors to the Bio Hall, from Peter Röhrig from the Ecological Food Industry Federation (BÖLW), the organisation representing organic farmers, producers and traders. Here the German organic sector will be showing how the combination of traditional ecological methods and the latest technology leads to the production of tasty organic specialities.“Join in discussions with organic farmers, bakers and wine producers at the Green Week, and learn directly from the professionals the difference that organic production makes on the fields, in livestock sheds and on the plate“, says Röhrig. Also in the Bio Hall the organic associations Bioland, Demeter and Naturland will be demonstrating many different facets of organic production.With Demeter beekeepers this begins with species-appropriate beekeeping as the basis not only for their own products such as honey and candle wax but equally for the pollination of our fruit and vegetable plants.Bioland is showing how organic chickens are kept under modern and humane conditions.The Naturland display is both entertaining and informative,and the activities programme “Science with a DIY Factor for Kids“, which is not just for children and young people, investigates all the things that healthy organic soil can provide, and how organic farmers are protecting our drinking water.Live demonstrations in the Bio Hall will also includea modern tractor and a special machine for
harvesting eco-hemp. On the large stand occupied by the National Organic Cultivation Programme and Other Forms of Sustainable Agriculture (BÖLN) organic researchers can be seen at work and visitors can also see the diversity of organic agriculture in the mini-workshops of farmers from the Network of Demonstration Farms,with some fascinating information, activities and food samples.Attention is also focussing on the subjects of ‘Sustainable Tourism’ and ‘Holidays on the Farm’.The demonstration farms in particular are attractive places for young families to visit. The live programme of the Organic Stage will feature a wide range of organic topics.Fascinating debates, exciting activities for school parties to get involved in, and prize-winning organic farmers, leading organic chefs and many celebrities await your applause and your questions. And of course there will be tasty organic snacks to sample all over the Bio Hall.During the course of the trade fair outstanding organic enterprises will be receiving awards from the Federal Ministry for Food and Agriculture as part of the ‘National Ecological Cultivation Competition’. www.gruenewoche.com
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BraUBeVIale 2016: DeVeloPMentS anD trenDS on tHe BeVeraGe MarKet FoCal PoInt: non-alCoHolIC DrInkS • Creativity, naturalness and convenience the focus • World’s most popular drink: water • Spoilt for choice in beverage packaging
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he beverage market remains exciting, there are now clearly not enough classic beverage variations for the consumer. so-called craft drinks are now already part of every segment. as a result, in addition to major groups, numerous medium-sized, small and the smallest companies are establishing themselves on the market, their declared objective is to offer quality instead of quantity – less is simply often more. But not for long, because then the european beverage trade world will once again be the guest in nuremberg and enter into an exchange on trends, new products and innovations. from 8 to 10 november, the experts will come together at this year’s most important equipment show for the beverage industry. The following still applies: worldwide drinks consumption is continuing to rise. According to Canadean, in 2015 global beverage consumption reached approx. 280 litres per capita, that is around 13 litres more than the previous year. For 2016 the market research institute is predicting a further slight increase to 284 litres. The most drinks are consumed in Latin America (587 litres per capita) and North America (579), followed by Western Europe (542). Bottom of the international rankings is Africa with around 70 litres per capita. Regardless of which beverage
we are dealing with – at BrauBeviale, producers, sales and marketing people, the retail and catering trade find everything connected with all aspects of the entire process chain: extending from the suitable raw materials through to efficient technologies and perfectly coordinated logistics right up to coherent marketing ideas and neutral tasting zones . soft drinks the most popular drink worldwide In all beverage categories soft drinks are the leaders. In 2015, around 97 litres were drunk per person worldwide. Within this segment bottled wa-
ter surpassed carbonated refreshing drinks for the first time. This can be explained by a general nutritional trend: an increasing number of consumers are placing importance on healthy nutrition and, as a result, also on lower sugar consumption. The developing countries continue to offer great growth potential for bottled water. In 2015, at around eleven percent, the Asian region once again registered the highest increase, followed by the Middle East/North Africa with a rise of around eight percent. In the more or less saturated markets consumption is already at a high level. Good news for Western Europe: following a declining trend in 2014, an in-
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mineral and medicinal water, which corresponds to an increase of around three percent. Particularly popular is low-carbonated mineral water (share of 43 percent) and even the non-carbonated variety is also becoming increasingly popular (increase of around 15 percent). In total, every German citizen drank around 147 litres of mineral and curative water in 2015 (Verband Deutscher Mineralbrunnen / Association of German Mineral Water Producers). At BrauBeviale too, visitors can put their own discerning palates to the test: on the Wassersommelier-Union (Union of Water Sommeliers) stand, trained water sommeliers will be offering advice and tasting sessions.
creasing number of consumers – plus two percent – once again decided on pre-packed water (Canadean). functional or premium water is not simply water Apart from still or carbonated water, the consumer now has a clearly larger choice. According to a report by Zenith International, consumers are increasingly choosing water types with additional benefits. In 2015, in this area, we saw a global increase of 12 percent to a total volume of 5.5 billion litres. New products with natural ingredients, natural sweeteners and aromas, vitamins or proteins are especially well received – here for example “Recovery Water” from the USA, which claims to stimulate the body’s natural regeneration process. The water is available in classic form, in cucumber and mint or in peach flavour. According to Zenith International, premium water variations are also making increasing inroads: the institute is predicting an increase to over 12.5 billion litres worldwide by 2020 (2015: around 10 billion litres). natural and regional: mineral and curative (medicinal) water in germany In 2015, Germans drank around 11 billion litres of domestically-produced
Juices and nectars enjoying varying degrees of popularity worldwide On a worldwide scale the consumption of juices and nectars is declining somewhat, this is confirmed by a drop of around one percent in 2015. In North America (26 litres per capita) and Western Europe (21), consumers purchased fewer of these products. In Africa and Asia in contrast, there is still great potential. In this connection, the Asian market registered an increase of five percent, the driving force here was particularly China. There, in 2015, sales of juices and nectars rose by a total of eleven percent. In Asia, there is a particular preference for vegetable juices (Canadean). In Germany, in particular high-quality NFC (not from concentrate) juices were successful. Here, with a total of 33 litres last year, for the first time there was again a slight increase in fruit juices and nectars consumption (1 litre per capita) (Verband der deutschen Fruchtsaftindustrie, VdF, Association of the German Fruit Juice Industry). Smoothies are being increasingly regarded as a “light snack between meals”, the recipes are diverse. One solution for stressed people with a lack of time is now also available: frozen juice pads deliver fresh vitamins at any time.
Beverage packaging – it is all about the container A question, which is repeatedly raised across all the beverage sectors, is that of the container used. Traditionally it is: cans, glass or PET? But recently there have also been increasingly frequent discussions in the beverage sector on the theme of pouch packaging. It is light, easy to transport and promises convenient enjoyment. For water, the bottle – especially PET – continues to be the container of choice. Juices and nectars are most frequently available in carton packaging, followed by the PET bottle. Particularly as far as craft products are concerned, drinks cans and glass bottles are currently experiencing a comeback. BrauBeviale is presenting a diverse range covering all aspects of the beverage packaging theme: extending from packaging materials and supplies through to packaging ancillaries up to sealing and closing systems. In addition, PET@BrauBeviale is offering attractive solutions covering the entire PET value-added chain. Anyone who would like to be purposefully directed to specific exhibitors and ranges on the PET theme, can follow the designated exhibitor track. international expertise in the beverage sector In addition to BrauBeviale in Nuremberg, NürnbergMesse is also demonstrating its expertise in the beverage industry on an international level. In this connection, following a successful premiere last year, the second edition of Beviale Moscow, an equipment show mainly for the Russian and Eastern European market, will be held from 28 February to 2 March 2017. In addition, we also have to welcome the newest project in the portfolio: the China Craft Beer Conference & Exhibition (CBCE) on 26 and 27 May 2016 in Shanghai. Other projects are in the pipeline. www.braubeviale.de
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IFFA 2016 sets new records
more exhibitors, more Visitors and a higher leVel of internationality at around 66 percent Visitors and exhibitors extremely pleased with the fair
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FFA – The No. 1 for the meat industry – closed its doors today after six successful days. Over 63,000 trade visitors from 143 countries attended the world’s leading trade fair for the sector in Frankfurt am Main from 7 to 12 May, an increase of around five percent over the previous event in 2013 (60,509 visitors from 144 countries) whereby special mention must be made of the increased degree of internationality, which rose to a new record level of around 66 percent. Particularly well represented on the visitor side were the Russian Federation, Spain, Poland and Italy. IFFA 2016 also set a new record on the exhibitor side with a total of 1,027 companies taking part (2013: 966). The exhibitors, who came from 51 different countries, presented innovations for the entire meat- processing chain. On 110,000 square metres of exhibition space (gross), as in 2013, they presented new products and technologies for slaughtering, dismembering, processing, packaging and sales. “Under the motto ‘Meet the Best!’, the entire sector came together here in Frankfurt to discover the latest innovations and tomorrow’s trends. IFFA is and will remain the world’s leading trade fair for the meat industry. This year, it was distinguished by growth in all respects. An extraordinarily high level of internationality, the presence of all market leaders and highly innovative products and technologies speak for themselves”, said Wolfgang Marzin, President and Chief Executive Officer (CEO) of Messe Frankfurt. The focus of IFFA is on innovative
IFFA confirmed as the world’s leading trade fair for the sector
and creative solutions for the safe, efficient and economic production of meat and meat products. For manufacturers of machinery and plant, IFFA is the leading international trade fair and offers the biggest expert network – a special incentive for companies to make their innovations ready for launching on the occasion of the fair. Klaus Schröter, Chairman of the Meat Processing Machines Group of the Federation of German Machine and Plant Manufacturers (Verband Deutscher Maschinen und Anlagenbau – VDMA), summarised the situation for his membership saying, “The German Machine Manufacturing Industry is very pleased with the results of this year’s IFFA. Numerous new contacts were made and many contracts concluded, several of them for large-scale projects. Increasing meat
consumption worldwide is the driving force behind this. And this was also reflected by the high standard of visitors, most of them top international decision makers. Our foreign customers are enthusiastic about the new technologies and the broad product portfolio, which is more diverse than at any other event in the world and makes IFFA unparalleled.” IFFA is also a must for the butchers’ trade, one of the biggest groups of visitors. Heinz-Werner Suess, President of the German Butchers’ Association (Deutscher Fleischer-Verband – DFV) was delighted with the results of the fair: “Overall, IFFA was an excellent opportunity for us and our partners to show our strengths. After the six-day fair, our opinion remains unchanged: it was an extremely potent presenta-
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tion for both visitors and representatives of the German butchers’ trade at this, the world’s leading trade fair for the meat-processing business.” Great internationality: visitors from 143 countries at IFFA 2016 With around 66 percent, IFFA set a new visitor record. The top ten foreign visitor nations were the Russian Federation, Spain, Poland, Italy, the Netherlands, China, the USA, Austria, Australia and the Ukraine. High rates of growth within Europe were noted from Spain, Poland, the United Kingdom, Ireland, Romania and Greece. From outside Europe, there were significantly more visitors from the Ukraine, China, the USA, Japan and South Africa. Successful première for IFFA Forum and IFFA Talk Quality competitions set new records In addition to the product innovations being shown by the exhibitors, IFFA was characterised by a multi-faceted complementary programme of events that illuminated current developments in the sector. Highly successful was the debut of IFFA Forum, which attracted over 750 participants from 8 to 11 May whereby particular interest was shown in the subject of ‘Automation and performance optimisation’. Also well attended were the forums on the top themes of ‘Ingredients’, ‘Food safety & traceability’ and ‘Resource efficiency and sustainability’. Also new and an immediate success was the IFFA Talk on the evening of the first day. The panellists were Michael Boddenberg, Chairman of the CDU faction in the Hessian ‘Landtag’ (parliament) and Chairman of the Supervisory Board of the Central Cooperative of the German Butchers’ Trade (Zentralgenossenschaft des deutschen Fleischergewerbes – ZENTRAG), Wolfgang Hammer, Target Group Manager of Metro Cash & Carry, Frank Kimmer, Spokesman of the Board of Management of Mül-
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ler Fleisch, Prof Wolfram Schnäckel, Food and Nutritional Sciences Department of Anhalt University, and Klaus Schröter, Chairman of the Meat Processing Machinery Group of the VDMA, Chairman of the IFFA Advisory Board and Partner in Schröter Technologie GmbH & Co. KG. Chaired by Renate Kühlcke (Editor-in-Chief, ‘FleischWirtschaft’ magazine), the discussion covered a thematic spectrum from initial personal impressions of the fair, via the current ‘veggie trend’ and the shortage of skilled personnel, to the question of how long IFFA continues to impact on the order books after it closes. With a total entry of around 3,000 products, the international quality competitions of the German Butchers’ Association (DFV) broke all records at IFFA. Over 2,300 products were judged during the fair itself while over 300 products were entered for each of the two IFFA international DFV competitions in the USA and Russia. The participants of these two competitions, which were held during the run-up to IFFA, were presented with their certificates, medals and trophies at the fair. Visitors and exhibitors highly satisfied A Messe Frankfurt poll showed that both exhibitors and visitors gave the fair an extremely positive rating. 97 percent of visitors said they had achieved their goals for the fair. At the same time, 91 percent said the economic climate in the sector is good. The biggest groups of visitors came from the food retail trade, the meatprocessing industry and the butchers’ trade. On the exhibitor side, 87 percent of companies said they had achieved their targets for the fair; 81 percent said they had reached their visitor target groups. Almost 60 percent of exhibitors were pleased with the number of German visitors. At the same time, their satisfaction with the standard of visitors rose three per-
centage points to 77 percent. 89 percent of exhibitors rated the current economic situation in the sector positively. The top meat-industry subjects at IFFA What makes IFFA unrivalled as the world’s leading trade fair for the sector is its clear focus: everything revolves around meat. The emphasis is on innovations and trends that cater for market demand and generate decisive impulses for shaping the future. The current trends were reflected by the extensive range of products and services offered by the exhibitors. Important subjects in the case of machines and plant for processing and packing meat and meat products are quality and the increasing demands on product safety and traceability. Additionally, there is a clear focus on improving productivity through greater energy efficiency, higher output, simple cleaning processing, increasing automation and environmentally-friendly solutions. In the butchers’ trade, the aim is to tap into new developments in consumer eating habits, i.e., convenience, ‘snacks to go’ and meatsubstitute products. Investments in energy efficiency and the simplification of working processes are other top issues in the trade. In the case of companies from the ingredients and additives segment, the spotlight is on food trends and the nutritional ‘zeitgeist’. ‘Clean labelling’ has been a leading trend in the meat industry for many years and reflects the demands of consumers and the trade for products with as few additives as possible. Another important subject is salt reduction with no loss of taste. www.iffa.com
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east europe
meeting • events •
fairs
Fiere
russia • china middle east • asia
congressi
семинары • asia • middle east • east europe
2016 SiGeP
23-27/01/2016 riMiNi International exhibition for the artisan production of ice-cream, pastry, confectionery and bakery.
PrOSWeeT
31/01 - 03/02/2016 COLOGNe The international supplier fair for the confectionery industry.
FrUiTLOGiSTiCA
03-05/02/2016 BerLiN International fair for fruit and vegetables.
eUrOPAiN
05-09/02/2016 PAriS International show for the bakery and confectionery Industry.
CFiA
08-10/03/2016 reNNeS The show of food industry suppliers.
iFFA
07-12/05/2016 FrANKFUrT International trade fair for the meat processing industry.
CiBUS
09-12/05/2016 PArMA International food exhibition.
2016
SPS/iPC/ DriVeS/iTALiA
24-26/05/2016 PArMA Trade fair for manufacturers and suppliers in the industrial automation sector.
MACFrUT
14-16/09/2016 riMiNi International exhibition of machinery and equipment for the fruit and vegetable processing.
FACH PACK
27-29/09/2016 NUreMBerG Trade Fair for Packaging solutions.
iBie
08-11/10/2016 LAS VeGAS International fair for the bakery and confectionery industry.
iPA-SiAL
16-20/10/2016 PAriS International exhibition and conference on technologies for Food&Beverage and food products.
2016
SÜDBACK 2016
22-25/10/2016 STUTTGArT International fair for the bakery and confectionery industry.
CiBUSTeC
25-28/10/2016 PArMA International fair about Food&Beverage technology.
PACK eXPO
06-09/11/2016 CHiCAGO International packaging trade fair.
BrAU BeViALe
08-10/11/2016 NUreMBerG Fair of raw materials, technologies, logistics for production of beer and soft drinks.
eMBALLAGe
14-17/11/2016 PAriS Exhibition about packaging technology.
ViNiTeCH
29/11-01/12/2016 BOrDeAUX International exhibition for vine growing, wine-producing and bottling industry.
SAVe
19-20/10/2016 VerONA International exhibition for food processing.
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Fiere Fiere Fiere - exhibitions Fiere 2017 2017 2017
Fiere - exhibitions
SiGeP - AB TeCH
21-25/01/2017 riMiNi International exhibition for the artisan production of ice-cream, pastry, confectionery and bakery.
PrOSWeeTS
29/01-01/02/2017 COLOGNe The international supplier fair for the sweets and snacks industry.
FrUiT LOGiSTiCA 2017 08/10/02/2017 BerLiN International fair for fruit and vegetables.
eNOMAQ
14-17/02/2017 SArAGOZZA Fair of wine and oil, for innovation and internationalization.
iNTerSiCOP
19-22/02/2017 MADriD Bread baking, confectionery and related industries show.
iBATeCH 2017
09-12/03/2017 ANKArA The international trade fair for bread, patisserie machinery, ice cream, chocolate and technologies.
ViNiTALy
SiMei@DriNKTeC
CiBUS CONNeCT
ANUGA
iNTerPACK
HOST
09-12/04/2017 VerONA International wine & spirits exhibition. 12-13/04/2017 PArMA International food exhibition. 04-10/05/2017 DÃœSSeLDOrF Technology fair for packaging, packing, bakery, pastry.
11-15/09/2017 MUNiCH International exhibition for vine-growing, wine-producing and bottling industry. 07-11/10/2017 COLOGNe International exhibition of Food& Beverages. 20-24/10/2017 MiLAN Show for bakery, fresh pasta, pizza industry.
2018
TUTTOFOOD
08-11/05/2017 MiLAN International B2B show dedicated to food & beverage.
MACFrUT
10-12/05/2017 riMiNi Exhibition of machinery and equipment for the fruit and vegetable processing.
SPS/iPC DriVeS/iTALiA
23-25/05/2017 PArMA Trade fair for manufacturers and suppliers in the industrial automation sector.
ANUGA FOODTeC
20-23/03/2018 COLOGNe International food and beverage technology exhibition.
CiBUS 2018
07-10/05/2018 PArMA International food exhibition.
iPACK-iMA
29/05-01/06/2018 MiLAN Exhibition for the packaging industry.
iBA
15-20/09/2018 MONACO Fair for the bakery and confectionery industry.
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Fiere Fiere Fiere - exhibitions
Fiere - exhibitions
Fiere
MeDiO OrieNTe GULFOOD
21-25/02/2016 DUBAi Annual food and hospitality international show.
DjAZAGrO
18-21/04/2016 ALGerS Meeting place for companies operating in the agro-food sector.
AGrOFOOD NiGeriA
26-28/04/2016 LAGOS International on instrumental and process analysis and laboratory technology.
DUBAi DriNK TeCHNOLOGy eXPO
16-18/05/2016 DUBAi Exclusive exhibition and conference for the beverage industry in the Middle East and North Africa Region.
irAN FOOD BeV TeC
29/05-01/06/2016 TeHrAN International food, beverage & packaging technology trade fair.
eUrASiA PACKAGiNG
02-05/11/2016 iSTANBUL Leading showcase for packaging machinery, production, processing, technology, printing, design and equipment.
GULFOOD MANUFACTUriNG
07-09/11/2016 DUBAi International exhibition on processing and packaging technology and Food&Beverage plants.
GULFOOD
26-02/02-03/2017 DUBAi Annual food and hospitality international show.
WOrLDFOOD
29-31/03/2017 UZBeKiSTAN Food exhibition for suppliers, manufacturers, dealers and professionals.
irAN FOOD BeV TeC
22-25/05/2017 TeHrAN International food, beverage & packaging technology trade fair.
GULFOOD MANUFACTUriNG
2017 DUBAi International exhibition and conference on instrumental and process analysis and laboratory technology.
rUSSiAN-CHiNA UPAKOVKA UPAK iTALiA
26-29/01/2016 MOSCOW International packaging machinery exhibition.
MODerN BAKery
14-17/03/2016 MOSCOW International trade fair for bakery equipment and food ingredients.
iNPrODMASH
13-15/09/2016 MOSCOW International trade fair of food industry suppliers.
AGrOPrODMASH
10-14/10/2016 MOSCOW International trade exhibition of machinery and equipment for agroindustrial industry.
SiMei@China Brew-China Beverage
11-14/10/2016 SHANGHAi International exhibition for vine-growing, wine-producing and bottling industry.
UPAKOVKAUPAK iTALiA
24-27/01/2017 MOSCOW International packaging machinery exhibition.
BeViALe MOSCOW
28/02-02/03/2017 MOSCOW International trade fair for the beverage industry.
MODerN BAKery
13-16/03/2017 MOSCOW International trade fair for bakery equipment and food ingredients..
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we’ve talked about.. we’ve talked about... companies
ADVERTISERS
contacts
ALTECH SR 26 V.le De Gasperi, 72 20010 Bareggio - MI Italy
FIEre di parma SPA 40/42 Viale delle Esposizioni, 393A 43126 Parma - PR Italy
Andritz Fiedler GmbH 11 Weidener Straße 9 93057 Regensburg Germany
Framax srl 2 Via Marlianese, 31 51030 Serravalle Pistoiese - PT Italy
BERTUZZI FOOD PROCESSING SRL 22 Corso Sempione, 212bis 21052 Busto Arsizio Varese - VA Italy
GENERAL SYSTEM PACK SRL - GSP 23/25 Via Lago di Albano, 82 36015 Schio - VI Italy
ITALIAN FAIR SERVICE 53 Galleria San Babila 4/c 20122 MIlano - Italy
Packlab srl 29 Via A. Volta, 16 46030 S. Giorgio di Mantova - MN - Italy
MESSE FRANKFURT ITALIA SRL 59-60 Via Quintino Sella, 5 20121 Milano Italy
PE LABELLERS Spa 28-29 Via Europa 25 46047 Porto Mantovano - MN - Italy
MFT Srl 14-15 Via Madonna di Fatima, 35 84016 Pagani - SA Italy
ICF & WELKO Spa 21 Via Sicilia ,10 41053 Maranello - MO Italy
NAVATTA group food processing srl 12-13 Via Sandro Pertini, 7 43013 Pilastro di Langhirano - PR Italy
IFP PACKAGING SRL IV COV-30-31 Via Lago di Alleghe, 19 36015 Schio -VI Italy
NürnbergMesse Italia Srl 57-58 Via Camillo Hajech, 45 20129 Milano Italy
FBF ITALIA SRL 3-19-20 Via Are, 2 43038 Sala Baganza - PR Italy
Industrie De Nora S.p.A. 32/34 Via Bistolfi, 35 20134 Milano Italy
OMIP SRL 43 Via Ponte, 21 84086 Roccapiemonte - SA Italy
Fiera Milano SPA 54-55 Strada Statale del Sempione 28 20017 Rho - MI Italy
IT AUCTION SRL 35-36 Vicolo P.M. Cavina, 4 48018 Faenza - RA Italy
DUBAI WORLD TRADE CENTRE - DWTC 44-45 P.O. Box 9292 Dubai U.A.E ERREPAN Srl 16/18 Via Terracini, 4 24047 Treviglio - BG Italy
P&G EXHIBITIONS MARKETING MEDIA II COV Via A. Costa, 2 20131 Milano Italy
PIERALISI SPA 10 Via Don Battistoni, 1 60035 Jesi - AN - Italy PIgo srl 37/39 Via Pontaron, 30 36030 Caldogno - VI - Italy RIMINI FIERA 50/52 Via Emilia, 155 47921 Rimini - Italy TECNO PACK Spa 1-6/9 Via Lago di Albano, 76 36015 Schio - VI - Italy TMG IMPIANTI SPA 27 Via Regia, 5 35018 S. Martino Lupari - PD - Italy Zetagi Impianti S.r.l. I COV Via Marco Corner, 19/21 36016 Thiene - VI - Italy WATLOW Italy srl 46/49 V.le Italia, 52/54 20094 Corsico - MI - Italy
www.itfoodonline.com www.itfoodonline.com www.itfoodonline.com www.itfoodonline.com www.itfoodonline.com _INDICE FP 4-16_DEFIN.indd 1
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We are experts at providing total solutions for the global personal care industry. Research & Development • Analytical & Microbiology FDA Registered • Cosmetic and OTC Formulations Decorating & Packaging • Custom Containers • Blending & Filling
8100 Powers Blvd., Chanhassen, MN. 55317 877-547-2256 | www.federalpackage.com | info@federalpackage.com INGOMBRO ADV.indd 3
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