ROUGH
SUMMER 2015
CONSTRUCTION
Building A Better
ENVELOPE 速
Introducing TM
with
ArmourZone
LIMITED LIFETIME ARCHITECTURAL SHINGLES
SEDONA 2
BISCAYNE
GLACIER
CORNERSTONE
CASTLE GREY
PACIFIC RIM
APPALACHIAN
Choose IKO DynastyTM with ArmourZone for your next roofing project! There are three reasons to “get in the ArmourZone” with IKO DynastyTM
Here is a closer look: Tear-resistant, Reinforced Woven Band provides fastening strength over a greater surface area of the shingle, helping to prevent nail heads from pulling through the shingle in high winds.
• PEACE OF MIND: Your homeowner customers will enjoy the piece-of-mind IKO DynastyTM has to offer. Its ArmourZone improves product performance, making it the preferred choice for any environment.
Release Tape prevents shingles from sticking together in the bundle. Algae Block ceramic copper coated granules. This built-in algae resistance inhibits algae growth, which can cause unsightly black stains on your roof.
• INSTALLATION-FRIENDLY: Your roofers will appreciate how easy DynastyTM shingles are to install. • UPSELL OPPORTUNITIES: Increase your profit potential by upselling your homeowner customers on the advantages of using IKO DynastyTM shingles with ArmourZone.
Canadian Owned and Operated
FASTLOCK Sealant 5 strips of our tough sealant are used in the construction of the DynastyTM with ArmourZone shingle.
Our FASTLOCK modified bitumen sealant strip is formulated to be thick and aggressive to promote a strong bond and extraordinary performance with radiant heat from the sun.
1-1/4”
THIS IS THE ARMOURZONE! Dual nailing lines, top and bottom, 1-1/4” apart, guide installers to DynastyTM shingles’ wider nailing surface for correct nail placement. Nails applied in this area ensure fastening power for proper product performance.
For additional information on our full line of premium roofing products please call: 1-855-IKO-ROOF (1-855-456-7663) or visit our website at www.iko.com
THE BEST OF BOTH WORLDS....
EcoBatts® from Knauf Insulation do not look like any insulation you’ve ever seen, but that’s because its natural brown color represents a level of sustainability we’ve never before achieved. The color comes from ECOSE® Technology, a revolutionary more sustainable binder born from five years of intensive research. Based on rapidly renewable bio-based materials rather than non-renewable petroleum-based chemicals, ECOSE Technology reduces binder embodied energy by up to 70%, and does not contain phenol, formaldehyde, acrylics or artificial colors used to make traditional fiber glass insulation. EcoBatt Insulation boasts exceptional quality and handling characteristics that Editorial Director Castle Building keep installers happy and more productive Centres Group Ltd. - quick to recover, gutsy, yet easy to cut and Jennifer Mercieca jmercieca@castle.ca handle and has a pleasing natural installed appearance. Managing Editor Paul Barker pbarker@bizinfogroup.ca Art Director Mark Ryan Contributors Nestor Arellano Lawrence Cummer
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BUILDING A BETTER ENVELOPE Each year Castle invites Contractor Advantage advertisers to feature their best “rough” construction products along with product editorial in this annual supplement. Inside this Rough Construction 2015 you will find a snapshot of some of the many innovative building products available at your local Castle Building Centres location. The issue includes rough construction products; Insulated Concrete, Forms (ICF). Other featured products include: Roofing, Insulation, Exterior Siding, Outdoor Structures, WeatherProofing Products…and innovative tools for new construction.
In This Issue... Feature The ABC’s of ICF Insulated Concrete Forms Roofing Materials Insulation Products DISTRIBUTED BY
Exterior Siding Outdoor Structures Radiant Floor Panels Weather-Proofing Products Innovative Construction Tools DISTRIBUTED BY
Cover courtesy of Johns Manville | A Berkshire Hathaway Company
Superior Products for Sustainability, Thermal and Acoustical Efficiency and Installer Productivity
The most effective wall solutions provide a layer of continuous insulation around the home protecting it from moisture intrusion, air infiltration and energy loss. Studs account for 25 percent of the wall surface. If only interior cavity insulation is used, the studs are exposed to the elements and the equivalent of one wall is uninsulated and unprotected from energy loss known as thermal bridging. Surrounding the home with Dow rigid insulation on exterior walls helps eliminate thermal bridging, reducing potential for condensation and making the home more comfortable and energy efficient.
DISTRIBUTED DISTRIBUTEDBYBY
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High, long-term R-value
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Exceptional moisture resistance
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Excellent compressive strength
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Durability
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Easy to handle, cut and install
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Shiplap edge and butt edge (depending on board thickness)
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Several thicknesses and RSI values available
WE’VE KEPT ONE STEP AHEAD OF T 4
1 BP EAVE PROTECTORS: Gripgard – Weathertex® 2 BP UNDERLAYMENTS: BP lined asphalt felts – BP Deckgard – BP Suredeck 3 BP STARTER STRIP SHINGLES 4 BP ARCHITECTURAL and CLASSIC 3-TAB SHINGLES 5 BP HIP & RIDGE: BP Accu-Ridge – BP 3-tab shingles
5 2 5
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1 3 1
1 ENERMAX 2 R-4 HP 3 EXCEL 4 HIGH PERFORMANCE / REGULAR SHEATHING 5 AIR-LOCK
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B ui l d i ng Pro du cts o f Ca n a da (BP) h a s been produc ing quality home building and home renovation products for over a century. They continue to b e the p rod ucts of choice in hundreds of thousands of homes across North Americ a eac h year. ROUGH CONSTRUCTION 2015
HE WEATHER FOR OVER 100 YEARS THE MOS T COMPL E TE PROTEC TION AGAINS T THE TOUGHE S T WE ATHER AN Y WHERE. WE’ VE GOT IT, COVERED.
‹ WESTERN CANADA REGION
CANADIAN PATENT NO. 2,448,498 / U.S. PATENT NO. 7,204,063
EASTERN CANADA › REGION
SOLID SEALANT BAND
SOLID SEALANT BAND
PATTERNED SEALANT BAND
PATTERNED SEALANT BAND
MANOIR
MYSTIQUE 42
BREAKTHROUGH SHINGLE TECHNOLOGY
Thanks to BP patented hurricane-resistant Weather-Tite™ technology with 2 sealant bands that lock out water and wind-driven rain, all BP laminate shingles offer superior protection with the added-value of an enhanced wind warranty. It’s the ultimate in leak protection that guarantees your peace of mind.
9510 St. Patrick Street, LaSalle (Quebec), Canada H8R 1R9
420 Dupont Street, Pont-Rouge (Quebec), Canada G3H 1S2
www.bpcan.com
3703 – 101 Avenue N.E., P.O. Box 576 Edmonton (Alberta), Canada T5J 2K8
INSULATION
Keep ahead of the changing building codes with Owens Corning Canada Innovative Solutions Canada’s goal is to mandate net zero performance for all buildings by 2030 to help reduce energy consumption and green house gases. Building codes will be mandating increased levels of insulation and significantly improved levels of air tightness to help build net zero ready homes. Owens Corning™ FOAMULAR® CodeBord® Air Barrier System is an innovative solution that helps builders cost effectively meet new energy efficiency requirements in building codes and other voluntary programs such as Next Generation Energy Star, R-2000 and Novoclimat. It is an optimal heat, air and moisture management system in Canada. This system helps provide optimal occupant comfort by significantly reducing air exfiltration and infiltration and by providing a continuous insulation layer over the structure which minimizes heat loss and gains through thermal bridging. For your customers, this Owens Corning™ Canada innovation means a comfortable home with reduced
drafts. The home is quiet because reduced air leakage means there are few paths for airborne noise penetration from the exterior. The building is durable due to reduced potential for moisture damage from condensation caused by air leakage. This improvement in energy efficiency – results in reduced heating and cooling energy costs.* The CABS system is easy to assemble, weather resistant, cost competitive and durable. The system consists of two primary components: •F OAMULAR® CodeBord® extruded polystyrene rigid insulating sheathing • FoamSealR™ closed cell polyethylene sealing gaskets and/or FOAMULAR® JointSealR™ Sheathing Tape and JointSealR™Flashing Tape
Owens Corning™ FOAMULAR® CodeBord® Air Barrier System can provide clear advantages and benefits to builders and customers alike.
KEY BENEFITS FOR THE BUILDER INCLUDE: 1. Ease of installation using current trades. 2. Easier to achieve continuity and less joints to seal compared to warm side air barrier systems, such as sealed polyethylene. 3. Where the FOAMULAR® CodeBord® is the air barrier system, the polyethylene vapour barrier need not be sealed. 4. An effective weather resistant barrier with sealed joints no longer requiring an additional sheathing membrane (e.g. building paper may be omitted).
5. Makes use of commonly available materials such as extruded polystyrene wall insulating sheathing (FOAMULAR® CodeBord® 4’ x 8’/4’x9’ or 4’x10’ sheets), sealing gaskets (FoamSealR™), and Owens Corning Joint SealR™ Foam Sheathing and Flashing Tape. 6. Is a feature that can differentiate you from the competition. 7. Is backed by one of North America’s most respected building products manufacturers. 8. Third party certified.
* Savings vary. Find out why in the sellers fact sheet on R-values. Higher R-values mean greater insulating power.
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The FOAMULAR® CodeBord® Air Barrier System from Owens Corning is an optimal heat, air and moisture management system in Canada. Contact your Owens Corning™ Canada technical sales representative today, or visit www.owenscorning.ca to learn more.
ONE SYSTEM LEADING TO NET ZERO READY. Owens Corning™ FOAMULAR® CodeBord® Air Barrier System is another innovative solution providing long term energy efficiency performance and comfort for homeowners.
1-800-GET-PINK® or visit owenscorning.ca THE PINK PANTHER™ & © 1964-2014 Metro-Goldwyn-Mayer Studios Inc. All Rights Reserved. The colour PINK is a registered trademark of Owens Corning. © 2014 Owens Corning. All Rights Reserved. 73% recycled content is based on the average recycled glass content in all Owens Corning fiberglass batts, rolls and unbonded loosefill insulation manufactured in Canada. Minimum 20% recycled content. SCS certified.
We’ve Built Excitement With Bryan!
Canada’s Highest Most Watched Series EVER! Discover your perfect dream home at thinkwithlogix.com 10
888.415.6449 | LogixICF.com
Exterior Breathable & Mold-Resistant Advanced Insulating Sheathing
Advanced Radiant Floor Panels
• Exterra is permeable and allows moisture to leave the wall cavity, keeping it dry and mold-free. • With taped seams, Exterra also performs as the exterior air and weather barrier.
Tubing “walks into place” & reduces labour up to 60% Accepts 1/2", 5/8" and 3/4" tubing
• Unlike XPS insulations, Exterra comes with a “Zero Thermal Drift” guarantee.
Available in R4, R6, R8, R10, R12, R14 Low profile design, which protects piping during installation Manufactured in high density eps For use in retrofit and new construction
BuildWithHalo.com
855.350.4256
heat-sheet.com
888.415.6449
NEW AND IMPROVED
Fiberglass Insulation
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Castlegard® products meet the highest safety, performance and quality standards. Castlegard® Insulation is made with natural products and is Formaldehyde-free, offering MANUFACTURED IN CANADA BY
a healthier and safer indoor air quality. Castlegard® insulation is a cost effective home insulation solution for your home with proven safety and performance ratings. Light-density unfaced batts for installation within wall cavities, floors and ceilings. Available for metal or wood framing. May be used with a separate vapour retarder when moisture control is required. The EcoLogoTM ensures that your Castle insulation product is the environmentally friendly choice. Castlegard® products can be found exclusively at your local Castle Building Centres location across Canada.
The Environmental Choice” certifies that your energy-saving and eco-friendly insulation product has exceeded the highest health and sustainability standards.
Much more than nails and screws! 14
The Grip-Rite® brand offers a one stop shop for all your contractors’ needs. Blades & Accessories Collated Nails & Screws Complete Fastening Systems Pneumatic Tools Fittings
Compressors Air Hoses Tool & Compressor Oil
Concrete Accessories Construction Board Corner Bead Curing Blankets Drywall Joint Tape Eave & Valley Protector Felt Paper Fencing & Wire Products Poly Fence Rebar ShingleLayment® Synthetic Roof Underlayment Tarps Window & Door Protector Distributed by
To learn more about Grip-Rite products, call 800-676-7777 or visit grip-rite.com
Your First Upgrade SHOULD BE COMFORT
Insulating and air sealing your new or existing home is the easiest way to avoid the air leaks and moisture intrusion that can lead to structural issues such as mold and decay. Blanketing your home in a continuous layer of insulation and air sealing your home’s gaps and cracks creates an air-tight, moisture resistant structure that provides your family with long term: • home comfort • durability • improved indoor air quality • lower monthly utility bills
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DOW BUILDING SOLUTIONS 1-866-583-BLUE (2583) www.insulateyourhome.ca
THE BEST OF BOTH WORLDS....
EcoBatts® from Knauf Insulation do not look like any insulation you’ve ever seen, but that’s because its natural brown color represents a level of sustainability we’ve never before achieved. The color comes from ECOSE® Technology, a revolutionary more sustainable binder born from five years of intensive research. Based on rapidly renewable bio-based materials rather than non-renewable petroleum-based chemicals, ECOSE Technology reduces binder embodied energy by up to 70%, and does not contain phenol, formaldehyde, acrylics or artificial colors used to make traditional fiber glass insulation. EcoBatt Insulation boasts exceptional quality and handling characteristics that keep installers happy and more productive - quick to recover, gutsy, yet easy to cut and handle and has a pleasing natural installed appearance.
DISTRIBUTED BY
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DISTRIBUTED BY
Superior Products for Sustainability, Thermal and Acoustical Efficiency and Installer Productivity
The most effective wall solutions provide a layer of continuous insulation around the home protecting it from moisture intrusion, air infiltration and energy loss. Studs
The ABCs of ICF
account for 25 percent of the wall surface. If only interior cavity insulation is used, the studs are exposed to the elements and the equivalent of one wall is uninsulated and
Evolving energy standards, stricter building codes, increased familiarity and ease of use are increasing unprotected from energy loss known as thermal bridging. interest in Insulating Concrete Forms. By Nestor Arellano and Lawrence Cummer
PHOTOS: RMCAO, SPRAY LAKE SAWMILLS
I
nsulating concrete forms (ICF) are changing the foundation market, but the ICF space is itself in a state of flux and major manufacturers continue to face new industry entrants. “ICF use in Canada can be traced back 30 years ago,” says Greg Doren, product manager for Plasti-Fab Ltd., which sells the Advantage ICF Systems brand of ICF products. “Much of the growth began about a decade ago.” ICF’s strongest market continues to be commercial and institutional buildings, but the home building sector appears to be slowly taking notice. Evolving green building standards such as the Leadership in Energy and Environment Design (LEED) green building certification program, stricter energy and building codes as well as a robust housing market is DISTRIBUTED DISTRIBUTED largely responsible forBYBY this, he believes. LEED version 4
Surrounding the home with Dow rigid insulation on exterior walls helps eliminate thermal bridging, reducing potential for condensation and making the home more comfortable and energy efficient. •
High, long-term R-value
for instance, emphasizes energy savings, an area where have to add insulation anyways.” In some areas of Alberta and Saskatchewan, “ICF foundations are now standard,” ICFs have always performed well. • Exceptional moisture resistance “ICF began gaining traction in the home market around the ICF Builder magazine recently reported. Although it did Excellent compressive not provide hard numbers, the publication said most ICF 2009,” Doren says. “Now the• construction boom in strength provinces like Ontario, British Columbia and Alberta, as well manufacturers and installers report that 2014 sales were • Durability as growing interest in energy-saving building materials is slightly up from the previous year. “However, competition is fierce, especially for large bringing more attention to ICF as a foundation alternative.” • Easy to handle, cut and install Interest is increasing in ICF for good reason, suggests Luc commercial projects, and price cutting has affected margins significantly,” according to ICF Builder. “In a few cases, Cecire, an evaluation officer at the Canadianedge Construction • Shiplap and butt edge (depending on these bidding wars have created difficulties for installers.” Materials Centre (CCMC) in Ottawa, which operates within board thickness) Although many contractors and builders have been the National Research Council of Canada, and offers national working ICF for decades, for others it remains seen evaluation for all types of innovative building construction • Several thicknesses and RSI valueswith available as new technology and is still considered unfamiliar. As materials, products, systems and services. “We have been dealing with ICF for over 25 years,” he such it can carry a perception that it is more complicated says. “Interest has been growing because of the ease of or difficult to work with, when the reality is, because the construction and benefits of having insulation already in systems combine steps, installation can become easier. In fact, experts with experience in ICF point out that place in the forms. It is a great system, since you would
TIPS FOR WORKING WITH ICF Cecire says contractors can quickly learn how to work with ICF even if they are not specialized in working with concrete. The blocks, panels or planks themselves are reasonably easy to assemble and put in place, he adds. “I think people can basically pick it up overnight, but there are installation procedures and you have to make sure you follow the manufacturer’s installation guides.” Thanks to the Internet, many manufacturers make it easy. Plasti-Fab, for example, provides best practices, installation videos, technical support, installation manuals, customer use stories and more online via Twitter, YouTube and at its website (www.advantageicf.com). Another manufacturer, Logix ICF provides a similar
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wealth of information online (at logixicf.com) through manuals, details and technical libraries, and also offers software and apps (for Android and iPhone) to help create detailed and accurate take offs, cut lists and more, plus accurate customer quotes. Contractors should, of course, also familiarize themselves with the changes made in 2005 to the National Building Code of Canada for Above-Ground Flat Insulating Concrete Form Walls (Section 9.20.17). Still, Cecire does offer some advice: a tongue-andgroove system will help prevent concrete leakage and provide stability against buckling; pay close attention to cross ties and make sure they are made of galvanized steel to prevent corrosion. It is important to pay attention to the preliminary work. For example, make sure the footing on which the ICF is being installed on is level, of course. Extra time spent on footing will save time and prevent problems during the install.
PHOTOS: SPRAY LAKE SAWMILLS
assuming you know the concepts of plumb, square and straight, follow directions and have common sense, almost anyone can get a straight wall using ICF with little effort.
“If you start and you are not quite level, you will need to put in shims (to fill small gaps), so your footing is very important,” Cecire notes. The ICF Association suggests laying out the walls on the footing with a chalk line and begin placing the forms at the corners working your way to the inside of the wall. The first two courses are the most important for a square and level wall. Once laid out, recheck with a level before gluing to the footing. A good bracing system is important, and the ICF Association recommends a brace every 5’. After anchoring the brace to the floor, once again check the wall and make sure it is braced square. Cecire says contractors must ensure falsework is fully in compliance with manufacturer’s recommendations and is built to handle the height of the concrete being poured. Some manufacturers, he says, will supply a walk board to help with this. You may want to use a vibrator to consolidate freshly poured cement, but Cecire and other experts suggest caution. While not fragile, vibration can damage the forms and falsework. Excessive vibration can cause bulging. Even with bracing, walls can move a bit during the pour. Do not overlook the importance of realigning the walls after the pour.
ICF TYPES A common construction principle may cover ICFs, but manufacturers differentiate their products by way of shapes, details, cavities and components.
ICFS GENERALLY FALL UNDER THREE TYPES:
1) Block system ICF units range from 8” x 14” to 1’4”x 4’, with a typical ICF block having an overall width of 10” and a 6” cavity for concrete. “The block configuration is easy to handle and their interlocking edges make for a flat, seamless surface,” says Doren. Advantage ICF has a standard ICF block that measure 16 ½“x 48” and is 11 ¼” wide. “It is just like playing with Lego blocks.”
PHOTOS: RMCAO
2) Panel system ICFs roughly measure 1’x8’ to 4’x2’. This system requires a separate connector or tie because the edges of each unit are flat. Panels can be assembled either on site or pre-assembled by the local distributor. 3) Plank system ICF units range in height from 8” to 12” and in width from 4’ to 8’. They resemble wooden planks. Like panel systems, the foam planks require ties, but the units are not delivered to the job site as freestanding units. Workers need to stack each plank and insert each tie into the wall individually.
WITHIN THESE CATEGORIES, ICF ALSO VARY BY CAVITY DESIGN:
1) Flat systems have a cavity that form a flat concrete slab in the centre. The system yields a continuous thickness of concrete like a conventionally poured concrete wall. 2) Waffle grid systems have a wavy waffle like pattern at the centre which forces concrete to pour thicker at some points than others. 3) Post-and-beam systems produce vertical (post) and horizontal (beam) concrete members that can be spaced at various distances, depending on structural requirements. For example, above ground walls will use posts spaced up to 4’ apart and beams spaced up to 8’ apart. Beyond these types, a number of manufacturers are also introducing various takes on ICF; however, they still face a challenge in gaining wider attention in the industry, according to Gary Sharp, director of technical service for the Canadian Home Builders’ Association.
“There may be several new materials being tried by specific builders, but these would be not wide spread,” he says. For example, one Canadian ICF manufacturer has developed a product made from recycled waste wood from softwood lumber bonded together with Portland cement and has a lower overall environmental impact compared to other ICFs. ICF detractors have raised the issue that ICFs are far from being a green product since the systems use EPS and Styrofoam, which are petroleum-based products that contain volatile organic compounds. Unlike Styrofoam ICF, they do not burn or melt. It has a four hour fire rating, zero flame spread and does not produce black smoke or toxic fumes in the event of a fire. The product is also very energy efficient, according to the company because insulating material is placed primarily at the exterior of the concrete unlike polystyrene ICF foam blocks that have 50% of the total insulation on the interior which actually prevents the transfer of heat between the concrete mass and the interior conditioned space.
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DON’T LET THIS HAPPEN TO YOUR EQUIPMENT
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PROTECT IT INDOORS Your work tools are your equipment. A building from Norseman Structures will protect them so you can focus on the job at hand. We provide strong, reliable building solutions to protect the things that you rely on everyday.
Visit norsemanstructures.com/storage to see how you can protect your equipment. 1.855.385.2782 0352-15 Norseman, Fiercely Reliable and Norseman & Design are trademarks of Norseman Group Ltd.
An attractive high quality vinyl siding that stands the test of time With a remarkable selection of 9 bold colours, a distinctive look with a pronounced wood grain that reproduces the warmth and authenticity of wood, the Oakland Series has what it takes to inspire your imagination when designing your dream home. Enhance the appearance of your property with siding from the Oakland Series that will keep its splendour year after year with minimal care.
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www.duchesne.ca
tan
nutMeg
Mousse
oChre
Maple
yelloWstone
peWter
deniM
fern green
duChesne siding, soffits, triMs and aCCessories have been satisfying professionals and do-it-yourselfers alike for over 30 years. Easy to install and MadE to last, dUChEsnE siding prodUCts arE offErEd in a wEll dEfinEd rangE of brands with distinCtivE fEatUrEs.
variety of Colours and styles
durability and MiniMal Care
- Impressive collection of 41 colours from classic hues to darker colours
- Preserves its beautiful original appearance because the colour is incorporated into the manufacturing of each product rather than painted on the surface
- The largest selection of stylish colours, developed in collaboration with a designer specializing in fashion and colour trends
- Dent and scratch resistant
- A large choice of profiles to match the various architectural styles
- No risk of damage caused by water, frost, insects and rot
- Woodgrain finish reproducing the authenticity of wood
- Easy maintenance
- Complete range of soffits, trims and accessories including decorative mouldings, modular corners and surround mouldings
outstanding quality produCt - Manufactured in a state-of-the-art facility - Meets and exceeds industry standards - ISO 9001: 2008 certification regarding the manufacture of vinyl siding
easy installation - Lightweight - Easy to handle and cut - Complete offer of compatible trims - Excellent for both new construction and renovations
My Colour universe® Duchesne offers a unique colour match system in three complementary lines of exterior siding – vinyl, aluminum and steel. The My Colour Universe® system gives the flexibility of combining different materials (vinyl, aluminum, steel) in the same or a complementary colour in one project.
S P E C I A LT Y
centres de rĂŠnovation