Chap003[1]revised

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CHAPTER THREE

Supply Processes

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Š 2002 The McGraw-Hill Companies, Inc., All Rights Reserved.


3-3

The Essential Steps in the Purchasing Process 1. Recognition of need 2. Description of need 3. Determination and analysis possible sources of supply (supplier selection) 4. Determination of price and terms 5. Preparation and placement of the purchase order 6. Follow-up and/or expedite the order 7. Receipt and inspection of goods 8. Clear the invoice and pay the supplier 9. Maintain records and relationships McGraw-Hill/Irwin

Š 2002 The McGraw-Hill Companies, Inc., All Rights Reserved.


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The Essential Steps in the Purchasing Process 1. Recognition of need 1.

2. 3. 4. 5. 6.

Budgeting 1. Capital Nature 2. Revenue / Expenses / Operational requirements Stocks Projects Plans Emergency requirements

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Š 2002 The McGraw-Hill Companies, Inc., All Rights Reserved.


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The Essential Steps in the Purchasing Process •

Description of need – – –

Clarity Accuracy Types of Requisitions • Standard • Travelling – Manual cards • Bill of Material Early supply and supplier involvement

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The Essential Steps in the Purchasing Process •

Determination and analysis possible sources of supply –

RFx – Items not covered by contract • RFQ• RFP- Complex requirement • RFB- competitive – No negotiation after bidding

Supplier Selection and determination of Terms

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© 2002 The McGraw-Hill Companies, Inc., All Rights Reserved.


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The Essential Steps in the Purchasing Process •

Preparation and placement of the purchase order – – –

Blanket & open end VMI Stockless buying

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© 2002 The McGraw-Hill Companies, Inc., All Rights Reserved.


3-8

The Essential Steps in the Purchasing Process •

Follow-up and/or expedite the order

McGraw-Hill/Irwin

© 2002 The McGraw-Hill Companies, Inc., All Rights Reserved.


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The Essential Steps in the Purchasing Process •

Receipt and inspection of goods

McGraw-Hill/Irwin

© 2002 The McGraw-Hill Companies, Inc., All Rights Reserved.


3-10

The Essential Steps in the Purchasing Process •

Clear the invoice and pay the supplier –

Supply & AP

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© 2002 The McGraw-Hill Companies, Inc., All Rights Reserved.


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The Essential Steps in the Purchasing Process 1. Maintain records and relationships

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Š 2002 The McGraw-Hill Companies, Inc., All Rights Reserved.


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A Sample Sourcing Process Flowchart

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Š 2002 The McGraw-Hill Companies, Inc., All Rights Reserved.


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Some Possible Methods of Reducing Small Order Transaction Costs • • • • • • • • • • • • •

Stockless buy and systems contracts P-cards Blanket P.O.s EDI- and Internet-based systems Reverse auctions Changing authority levels and bidding practices Single sourcing Outsourcing small value order processing Standardization Batch orders Set requisition schedule Invoiceless payments Users pay directly

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© 2002 The McGraw-Hill Companies, Inc., All Rights Reserved.


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Information Needed for Requisitions • • • • •

Date Number (identification) Originating department Account number Complete description of material or service and quantity • Date material or service needed • Any special shipping or service-delivery instructions • Signature of requisitioner McGraw-Hill/Irwin

© 2002 The McGraw-Hill Companies, Inc., All Rights Reserved.


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Internal Information Flows to Purchasing sales forecasting production control

engineering

production

new products inventory control

McGraw-Hill/Irwin

budgeting

Purchasing

quality control receiving

planning

financial control legal

accounting

Š 2002 The McGraw-Hill Companies, Inc., All Rights Reserved.


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External Information Flows to Purchasing

sources of supply suppliers’ capacity

general market product conditions information new product information

Purchasing suppliers’ production rates labor conditions

McGraw-Hill/Irwin

sales and use taxes, customs

transportation availability transportation rates prices and discounts

© 2002 The McGraw-Hill Companies, Inc., All Rights Reserved.


3-17

Internal Information Flows from Purchasing General Management

Engineering Source, product, price information

Product Development

Economic conditions

Product and price information

Production Product availability, lead time, price and quality

Purchasing

Orders placed

Stores McGraw-Hill/Irwin

Marketing

Budget commitments

Contracts

Legal

Competitive conditions

Costs, prices adjustments

Finance

Accounting Š 2002 The McGraw-Hill Companies, Inc., All Rights Reserved.


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