Cleco i wrench en usa 110313

Cleco LiveWire Intelligent Wrench (I-Wrench) Production Model Sales Presentation

Page 1 | Dominick DeBello | LiveWire I-Wrench | 08.05.2013

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Cleco LiveWire I-Wrench Smart & Flexible.

 The latest addition to the Cleco LiveWire wireless tool product line is the Intelligent Wrench, or I-Wrench  I-Wrench is part of the PQA, or Process Quality Assurance, product offerings  The model of this I-Wrench is known as the Production version

I-Wrench Page 2 | Dominick DeBello | LiveWire I-Wrench | 08.05.2013

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Cleco LiveWire I-Wrench: Production Smart & Flexible.

I-Wrench is a production based, highly accurate torque & angle wrench:  Can be used in applications where typical hand held DC electric tool capabilities are required  I-Wrench is used with the Cleco mPro400 Global Controller via wireless communication (same as LiveWire Power Tools – Y series)  Wireless formats supported are 802.11 a (5 GHz) and b & g (2.4 GHz)  W-Fi Network Authentication available – same as LiveWire Power Tools  Can be used simultaneously on same access points as LiveWire Power Tools  Up to 16 Wi-Fi I-Wrenches connected to single GC Master  Automatic wireless transfer of tightening results and traces (curves) to GC archive  Configurable parameter setups thru GC menu  Two initial strategies: Torque Control / Angle Monitoring and Angle Control / Torque Monitoring (with Yield and Yield plus Angle to be added in future)

Page 3 | Dominick DeBello | LiveWire I-Wrench | 08.05.2013

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Cleco LiveWire I-Wrench: Production Smart & Flexible.

Applications targeted for the I-Wrench: Production version  Difficult access or limited space applications  Tube-nut (brake, hydraulic, fuel lines)  Crowfoot (offset applications)  Critical or complex tightening operations  Torque Control with Angle Monitoring  Angle Control with Torque Monitoring  Yield Point (target 3Q13)  Yield Point + Angle (target 3Q13)  Hand tool applications with requirement for HIGH accuracy torque and angle tightening's

Page 4 | Dominick DeBello | LiveWire I-Wrench | 08.05.2013

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Cleco LiveWire I-Wrench: Production Smart & Flexible.

 Low production or pilot builds  Efficient, portable production flexibility  Applications requiring high torque without reaction  Replacement of existing “mechanical” torque wrenches  Adds angle capability to previous “torque-only” applications  Allows for re-hit and cross thread detection  Advanced error proofing for torque wrench applications  LEDs and vibration notification for operator guidance  Loosening Recognition (monitors unintended back-off)  True angle control without fixturing (w/o operator influence)  Multiple torque targets assigned to single wrench  Production rework or repair processes  Flexible back-up of power tools

Page 5 | Dominick DeBello | LiveWire I-Wrench | 08.05.2013

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Cleco I-Wrench: Production - Features Smart & Flexible.

Automatic Head Recognition Feature

Color Touch Screen Navigation  Tq. & Angle Data  VIN used  Application/ P-Set Selected  Event status update

Programmable Correctional Tq/Angle Factor for Special Head Attachments

Software

 Customer Protocols  Production Server  Data Base

Integrated Bar Code Scanner

Operator Guidance through vibration notification

WLAN 2.4 & 5Ghz

Plant Network

Operate via  mPro400 GC  PC / HMI w/ mProRemote software

Page 6 | Dominick DeBello | LiveWire I-Wrench | 08.05.2013

Measurement of Angle of Rotation Independent from Temperature

Rechargeable Li-Ion battery

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Cleco I-Wrench: Production - Features Smart & Flexible.

I-Wrench Technology  One LiveWire I-Wrench can cover a full range of torques from 10% to 100% full capacity with up to 99 applications controlled from mPro400GC Communication  Wireless Reporting of Results and Trace Data to mPro400GC  Eliminates time wasted cradling wrench to upload data  Direct communication with Cleco mPro400GC with Wi-Fi  Communication with other plant floor data communication formats & 3rd party production management systems

Page 7 | Dominick DeBello | LiveWire I-Wrench | 08.05.2013

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Cleco I-Wrench: Production - Features Smart & Flexible.

Strain-gauge transducer with dual bridge  High Accuracy measurement of torque values  Makes wrench “non-length” dependent Gyro vs. accelerometer  Calculates angle rotation based on speed instead of acceleration  Provides more accurate angle reporting/control without being influenced by wrench tightening speed  Accelerometer tends to lose data communication during moments of constant speed Temperature Compensation (gyro)  Patent pending method of removing temperature influence in angle readings  Constantly measuring temperature to determine offset  No other torque wrench has this capability  What is angle deviation due to temperature variation?

Page 8 | Dominick DeBello | LiveWire I-Wrench | 08.05.2013

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Cleco I-Wrench: Production - Features Smart & Flexible.

Color Touch Screen Display Used in conjunction with mPro400GC  Up to 16 Wi-Fi I-Wrenches per GC  Parameter configurations and data / trace storage with mPro400GC Wi-Fi supported communications between I-Wrench and GC  802.11 a/b/g : 2.4 & 5 GHz  Network Authentication support  LiveWire Power Tools and I-Wrenches can communicate simultaneously on same Wi-Fi access points

Page 9 | Dominick DeBello | LiveWire I-Wrench | 08.05.2013

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Cleco I-Wrench: Production - Features Smart & Flexible.

Auto Head Recognition  Chip supported head recognition  Error proof process with correct head inserted for correct application selected (confirm)  Application select with head (drive)  99 heads per I-Wrench on GC (each assigned with its own application)  Torque & Angle Correction Factors (for special length heads) programmed in head memory  I-Wrench can also use “non” auto recognition heads  Programmable Torque & Angle Correction Factor defined in mPro400GC applications

Page 10 | Dominick DeBello | LiveWire I-Wrench | 08.05.2013

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Cleco I-Wrench: Production - Features Smart & Flexible.

Integrated Bar Code Scanner (optional)  Traceability for vehicle production, repairs or audits  User feedback on OK scan?  I-Wrench also supports remote part ID entry from mPro400GC  Fieldbus, open protocol, and manual keyboard entry from GC Application select from GC  Traditional select methods through GC (fieldbus, barcode, open protocol)  Application select with head (drive) Fractional Angle measurement  For greater precision measurement and control

Supports Linking Groups (Job Process) w/mPro400GC

Page 11 | Dominick DeBello | LiveWire I-Wrench | 08.05.2013

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Cleco I-Wrench: Production - Features Smart & Flexible.

Robust torque beam design  Design and materials not prone to abrasion / failure such as in carbon fiber designs  No torque beam to body connection (eliminates “contact issues” in modular components, specifically between beam and body connections) Integrated Bend Effect correction  Compensates for torque wrench “flexing” during tightening operation  Eliminates this flexing of the wrench beam from being misapplied to joint angle movement Durability  Integrated battery (protects battery from breakage)  Integrated “Shock” Sensor – notifies operator when wrench experiences excessive impact Page 12 | Dominick DeBello | LiveWire I-Wrench | 08.05.2013

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Cleco I-Wrench: Production - Features Smart & Flexible.

Operator Guidance with Visual LEDs (5) and Vibration Alert  LED progression display, buzzer and vibration alarm at target (3 different locations on wrench)  Alerts operator when approaching and reaching tightening targets  20%, 40%, 60% 80%, 95% - (programmable from wrench)  LED target (torque/angle) signal  LED result (OK/NOK) notification No proprietary hardware for backup  Uses standard USB drive for backup Supports multiple languages  English, Italian, German, French, Portuguese, Spanish

Page 13 | Dominick DeBello | LiveWire I-Wrench | 08.05.2013

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Cleco I-Wrench: Production – Error Proofing Smart & Flexible.

Error Proofing  High Accuracy measurement of torque (±0.5% of actual value between 20% to 100% and ±1.0% of actual value between 10% to 20%)  High Accuracy measurement of angle w/ Gyro (±0.1% of actual value)  LED progression display, buzzer and vibration alarm at target (3 different locations on wrench)  LED target (torque / angle) signal  LED result (OK/NOK) notification  Auto Head process recognition (eliminates need for socket tray)  Strain gauge (dual bridge) – non length dependent  Error Proofs operator influences  Gyro vs. accelerometer  Integrated bar code scanner (1D)  Interface with customer protocols – mPro400GC

Page 14 | Dominick DeBello | LiveWire I-Wrench | 08.05.2013

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Cleco I-Wrench: Production – Technical Data Smart & Flexible.

I-Wrench Accuracy  +/- 0.5% deviation between 20% and 100% of torque capacity  +/- 1% deviation between 10% and 20% of torque capacity  +/- 0.1°angle display deviation Performance  Internal Memory: 1 GB  20,000 results, 20,000 curves (traces), 1,000 applications  2.8” Touch Screen (easy & fast navigation) High Resolution  Display 320 x 240 pixels, 65,535 colors  Onboard Keyboard  Optional Linear barcode reader (1D)

Page 15 | Dominick DeBello | LiveWire I-Wrench | 08.05.2013

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Cleco I-Wrench: Production – Technical Data Smart & Flexible.

Power Supply  Li-Io Changeable Battery – 3.6v – 2700 mA  Integrated battery  9 hr battery life  6 hrs to recharge battery by PC USB port  4 hrs to recharge battery using optional external battery charger or optional charging cradle Battery Charger  Input Power: 100-240 VAC – 50/60Hz  Output: 5.0 DV = 0.7DA

Page 16 | Dominick DeBello | LiveWire I-Wrench | 08.05.2013

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Cleco I-Wrench: Production – Dimensions Smart & Flexible.

* Listed weight w/o ratchet head

Page 17 | Dominick DeBello | LiveWire I-Wrench | 08.05.2013

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Cleco I-Wrench: Production – Overview Smart & Flexible.

I-Wrench Cordless Productivity

Download data results and Traces/curves to GC

LiveWire I-Wrench is torque/angle wrench designed to be programmed by the current GC using 1.4 software  One common platform for programming (mPro400GC)  Easy to program (application setup like other Cleco DC hand tools)  For every tightening program LiveWire I-Wrench saves the results and curves/traces directly to the mPro400GC (>10,000 per wrench at GC)  High Torque Accuracy w/ dual bridge strain gauge (non length dependent)  High Angle Accuracy with Gyroscope (w/ Temperature Compensation)  Operator Guidance – Visual & Vibration Notification  Color Display Screen (Touch)  Wi-Fi connection to mPro400GC (supports 2.4 & 5 GHz)  Connect up to 16 LiveWire tools to mPro400GC (I-Wrench and LW Power Tools)  No extra hardware to unlock features Page 18 | Dominick DeBello | LiveWire I-Wrench | 08.05.2013

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Cleco LiveWire I-Wrench Smart & Flexible.

 Today – Production version only  Future 3 Intelligent Wrench models: Production

Today

Page 19 | Dominick DeBello | LiveWire I-Wrench | 08.05.2013

Quality

Future Launch

Analysis

Future Launch

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Smart & Flexible.

Thank you for your attention.

Apex Tool Group, LLC 2630 Superior Court Auburn Hills 48326

Page 20 | Dominick DeBello | LiveWire I-Wrench | 08.05.2013

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Smart & Flexible.

Appendix Optional Slides

Page 21 | Dominick DeBello | LiveWire I-Wrench | 08.05.2013

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Vision & Values Smart & Flexible.

 Customers come first  Integrity in all we do  Continuous improvement  Innovation for growth  Best talent – one team

Page 22 | Dominick DeBello | LiveWire I-Wrench | 08.05.2013

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Company Overview Smart & Flexible.

Auburn Hills, MI Brampton, Ontario Tamworth, UK York, PA

Telford, UK

Dayton, OH

Cortland, NY Springdale, AR

Lidkoping, SW Braunschweig, DE

Sparks, MD

Besigheim, DE

Monroe, NC Cullman, AL

Apex, NC

Garland, Texas Queretaro, MX Tlalnepantla, MX

Shandong, China

Westhausen, DE

Gastonia, NC

Ozoir, FRA

Yverdon, CH

Lexington, SC Sumter, SC

New Delhi, India

Shanghai, China Suzhou, China

Taichung, Taiwan Cali, Colombia

Sorocaba, Brazil

    

Page 23 | Dominick DeBello | LiveWire I-Wrench | 08.05.2013

~$1.6B USD Power & Hand Tools 8500 employees Major Automotive offices in China, US & Europe w/additional regional offices Execute projects directly w/OEMs or in cooperation with integrators Additional Sales/Support in other regions

Albury, AUS

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Company Overview Smart & Flexible.

 Apex Tool Group Management foundations in Danaher and Cooper Industries (2010)  Industrial, commercial, and do-it-yourself customers  Unparalleled selection of over 30 leading brands with over 100 years of tools experience: DGD, Cleco, Dotco, Apex, Recoules, Quackenbush and more  Over $1.6B in annual sales

 Over 8500 employees  World’s largest tools company

Page 24 | Dominick DeBello | LiveWire I-Wrench | 08.05.2013

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Brands Portfolio Smart & Flexible.

Page 25 | Dominick DeBello | LiveWire I-Wrench | 08.05.2013

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History of ATG Business System Smart & Flexible.

Standard Business Tools

DBS/ABS Evolution

Lean

Lean

Manufacturing only

Manufacturing + Transactional

DBS Milestones

Lean + Growth

Level 1 PD Matrix

Top Level Improvement Priorities

Annual Breakthrough Objectives

Targets to Improve

GBT

3-5 Year Breakthrough Objectives

Jacob’s Production System

Resources l Primary Responsibility m Secondary Responsibility President

First use of Policy Deployment

TPI launched

Shingijutsu Production System

1950s

Growth + Lean + Leadership

Danaher Formed 1984

Page 26 | Dominick DeBello | LiveWire I-Wrench | 08.05.2013

DPS launched

1988

DPS→DBS

1991

Revised Danaher Logo

Value Selling First Growth Tool

2001

Launch Growth Breakthroughs

First Innovation Awards

2005

2011+

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