Controller for Electric Screwdriver ＣＴ－Ｆ Instruction manual
Thank you for buying Screw Driver Controller [CT-F] The following general safety precautions must be read before using and must be observed during all phases of operation.
For your safety
Caution ・Beware of Rotation ・Never touch rotating bits directly by hand while the Screwdriver is turning ,as it is very dangerous. ・Never look into rotating part closely while in Rotation. It is extremely dangerous when bit tip is chipped or broken due to excess force applied in operation, or because of aging ,or metal fatigue e.t.c.(It will even cause human injuries)
・Beware of Electric shock ・Be sure to pull out the power plug from the plug socket when changing a fuse.(Failure to do this can cause an electric shock ) ・Do not water or wet CT-F( It will cause fire or electric shock.)
・Protect your Wrist ,Elbow ,and Shoulder from being damage. ・Do not use the Screw Driver for Automation equipment use manually. (Otherwise your wrist ,elbow ,or shoulder will be damaged)
Precaution on use Caution ・Confirm that Screwdriver and the controller has been jointed tightly with a connecting cable before turning on the power supply switch. ・Use the Screwdriver applicable with this controller. ・Never disassemble or remodel the Controller unless other wise described in this manual. ・Do not apply strong vibration ,shock or drop to Controller and Screwdriver. ・It is not recommendable to use this system in the area where is too much dust or oil mist or iron chips . ・It is not recommendable to use this system in the area where is strong magnetic field or near strong electric noise source. It may cause error operation. ・Be sure to connect I/O connection correctly to avoid error operation and cause of malfunction when you do external control.
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Index Precautions ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ ２ １．Applicable model １－１ Electric Screwdriver・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ ４ １－２ Connecting Cable・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ ４ ２．Name of each part of controller ２－１ Front panel・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ ５ ２－２ Rear panel・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ ６ ３．How to operate ３－１ Display soon after power -on・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ ７ ３－２ Method for Mode change・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ ７ ３－３ Operation methods in Standard Mode・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ ８ ３－４ Operation methods for User’s mode ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ １１ ３－５ Error parameter・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ １５ ３－６ Error code ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ １９ ３－７ The list for the range of Parameter setting・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・２０ ４．Ｉ／Ｏ Connector ４－１ Input ,Output terminal・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ ２１ ４－２ Internal circuit for input and out put terminal・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ ２１ ４－３ Pin assignment・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ ２１ ４－４ Reference table for Status code・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ ２２ ４－５ List table for Error message ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ ２２ ４－６ Bank Assignment Terminal・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ ２２ ４－７ Signal for Completion output（SC）・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ ２２ ４－８ Detecting signal for not loosen enough. （EA）・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ ２３ ５．USB Connector ５－１ Function of USB connector・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ ２３ ５－２ Connection method for PC and Controller・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ ２４ ５－３ Specification for communication・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ ２４ ５－４ Communication control・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ ２４ ５－５ Description for Code・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ ２７ ５－６ Example for Communication・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ ２８ ５－７ Recognizing code ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ ２９ ５－８ List of ASCII code ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ ３０ ５－９ Operation method for Sample Software・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ ３０ ６．Specification ６－１ Specification of Controller・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ ３１ ６－２ Revolution of bit against Torque value ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ ３１ ７．Outer dimension・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ ３３ Contact・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ ３４
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1. Applicable model 1－1
Electric Screwdriver
・The applicable models of Electric Screwdriver for Controller CT-F are as follows ・Please set Error Parameter [E-B] according to 3-5 –(2）⑪Setting method for Error parameter in page 17 when Screwdriver was changed. ※
Please do not use the Screwdriver other than listed here.
※
The old type Screwdriver (the end is with E) can not be used.
※
Please contact us or our distributor for Custom designed Screwdriver.
1 2 3 4 5 6 7
1－2
型式 SD-500F SD-1500F SD-5000F SD-10000F SD-18000F SD-5000MF SD-10000MF
タイプ for Automation equipment for Automation equipment for Automation equipment for Automation equipment for Automation equipment ☆for hand held operation ☆for hand held operation
Connecting cable
・The necessary connecting cable to connect Controller and Electric Screwdriver will be supplied by us. ・Please contact us or our distributor for the connecting cable. ・Please use only the Connecting cable supplied by us.
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2. Name of each part of controller 2－1 Front panel
HI-MATIC MODEL CT-F HAYASHI
⑦ REV Switch
② Revolution indicator ① Torque indicator
REVOLUTION
③ SET Switch
⑨ MODE switch LED
TORQUE
⑫ LOCK switch LED
REV
⑩ CW switch LED
SET
⑪ CCW switch LED
⑧ LOCK Switch LOCK
MODE
CW
CCW
⑥ CCW Switch
④ MODE Switch ⑤ CW Switch
⑬ Connector for Electric Screwdriver ① Torque indicator(Green display): ・The set Torque value will be displayed ・Indicate each abbreviated parameter symbol as set ② Revolution indicator(Red display) ・No-load r.p.m. of Screwdriver in connection is displayed. ・Indicate each set figure as setting ③ SET Switch ・Switch for setting each parameter. ・With LOCK switch ON state, this switch will be invalid. ④ MODE Switch ・With pushing for more than 3 second, it will be switched over between Standard mode and User’s mode. ・When setting a parameter ,you can switch it to the next parameter in forward by pushing this switch . ⑤ CW Switch ・In Standard mode or User’s mode, you can start or stop the Screwdriver in CW direction. ⑥ CCW Switch ・In Standard mode or User’s mode, you can start or stop the Screwdriver in CCW direction. ⑦ REV Switch ・The setting value will be decreased when you push this Switch in Standard mode ・Switch over the display in reverse when you push this switch in User’s mode or Error parameter setting mode. 5
⑧ LOCK Switch ・Switch over between Standard mode and Error parameter setting mode with pushing this switch for more than 3 second. ・When LOCK switch is active, SET switch and REV switch will be disabled. ⑨ MODE switch LED（Green） ・LED light on when each mode display the first parameter. ⑩ CW switch LED（Green） ・LED light on when CW switch ON. ⑪ CCW switch LED（Green） ・LED light on when CCW switch ON. ⑫ LOCK switch LED（Red） ・LED light on when LOCK switch ON. ⑬ Connector for Electric Screwdriver（10P） ・The connector to connect the Screwdriver.
2－2
Rear panel
⑰ USB Connector ⑭ Power Switch
⑯ I/O Connector
⑮ AC Inlet
⑭ Power Switch ・When this switch is turned ON ,power is supplied and all LED on front panel will be ON. ⑮ AC Inlet for （AC100V／AC240V） ・Plug the power code into this receptacle. ⑯ I/O Connector ・Connect I/O Connector. ・Please see I/O「4. I/O connector」for detail. ⑰ USB Connector （type B） ・Connect USB cable here ・Please see 「5. USB Connector」for detail 6
3. How to operate 3－1
Display soon after power -on
・The applicable models of Screwdriver will be displayed for about 3 second after power on. ・If the Screwdriver is not same type as displayed Set the Error parameter [E-B] according to 3-5 –(2)Setting method for Error parameter in page 17
『50』 ：SD－500F 『150』：SD－1500F 『500』：SD－5000F ,SD－5000MF 『1000』：SD－10000F ,SD－10000MF 『1800』：SD－18000F
（example :SD－1500F） 3－2
Method for Mode change
・There are three modes in this controller ,namely Standard mode ,User’s mode ,and Error parameter setting mode. ・With pushing Mode Switch for more than 3 second, it will be switched over between Standard mode and User’s mode. ・Switch over between Standard mode and Error parameter setting mode with pushing LOCK switch for more than 3 second. ・Whenever you want to change the mode, Return to Standard mode first and then go to other mode you wish.
（Example ;SD－1500F） Standard mode
Press MODE switch for more than 3sec
User’s mode
Error parameter setting mode
Press LOCK switch for more than 3sec
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3－3
Operation methods in Standard Mode
（1）The methods to change display for Standard parameter ・The next parameter will be displayed when you push the MODE. ・The display will return to the first display when you push the Mode switch during displaying the last parameter.
（2）Setting method for Standard parameter
⑤ Torque hold
Torque
⑦ Operation mode『0』 ・『1』 Screw tightening mode
① Torque Setting
Torque Up
Start operation
Time ② Revolution ③ Brief return time
④ Interval
⑥ Returning operation time
Torque
Time
⑦ Operation mode『2』 ・『3』
Start operation
Screw returning （ loosen ） mode
The screw loosens.
The screw doesn't loosen.
Error parameter【E－A】
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①
Parameter :Torque ・Torque can be set with SET，REV switch ・Torque will be displayed in lower window. The unit is [kgf・cm]. ・ Setting range for Torque is different between the models of Screwdriver. ・No load r.p.m will be automatically set and displayed in upper window when you set Torque.
（example: SD－1500F）
②
Parameter :Revolution ・With SET，REV switch, Set No-load r.p.m within ±30 rpm of automatic setting revolution above mentioned. ・Minimum unit available for setting is 1 rpm. Example ; When the Revolution automatically set to 1780, available setting range is 1750 to 1810 rpm.
（example: SD－1500F）
③
Parameter :Brief return time
This function serves to release screw slotting and bit fastening by setting a slight period of time of reversing. Brief return time can set after completion of fastening screw. The torque for Brief return is about 30% of the fastening torque. ・With SET，REV switch, set Brief return time. ・Setup range is 0.0～2.5sec. ・Minimum unit available for setting is0.1sec. ・Available in operation mode 『0』or 『1』 『0.0』 ：no Brief return 『0.1～2.5』 ：Brief return time has been set.
④
Parameter :Interval
Set time period from the completion of one fastening to starting next operation when you are continuously repeating operation. ・With SET，REV switch, set Interval time ・setup range: 0.0～10.0sec Minimum unit available for setting is 0.1sec 『0.0』 ：No interval time has been set. operating once only. 『0.1～10.0』 ：Interval time has been set. Will be repeat with the interval time . 9
⑤
Parameter :Torque hold ・With SET，REV switch, Set torque hold time ・setup range: 0.1～1.0sec、 Minimum unit available for setting is 0.1sec
⑥
Parameter :Returning operation time This parameter is to limit the operation time in returning screw. ・With SET，REV switch, Set Returning operation time. ・setup range: 0.1～10.0sec、 ・Minimum unit available for setting is 0.1sec ・Available in operation mode 『2』or『3』
⑦
Parameter :Operation mode ・With SET switch, Set Operation mode. ・setup range: 0～3 『0』 ：Screw tightening mode With CW・CCW switch on front panel 『1』 ：Screw tightening mode With CW・CCW input of I/O connector Or switching of Screwdriver of hand held type 『2』 ：Screw returning（loosen）mode With CW・CCW switch on front panel 『3』 ：Screw returning（loosen）mode With CW・CCW input of I/O connector Or switching of Screwdriver of hand held type
（3）Start operation ・With CW・CCW switch on front panel or With CW・CCW input of I/O connector ,or switching on the hand held type Screwdriver .the Screwdriver will start to operate. ・It will stop the operation and hold if you push CW,CCW switch during the operation of Screwdriver .In case you input from I/O connector、it will stop and hold when you switch off via CW・CCW input. Also it will also stop when switching off the hand held type Screwdriver ・After completion of tightening or returning the screw, the operation will be finished after giving the output of completion signal via I/O port for 1sec after Interval. ・It will automatically start to repeat operation if you set interval time other than [0.0] ・If error were detected, it will be forced to stop the operation.
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3－4
Operation methods for User’s mode
（1）User’s mode ・Continuous operation whose parameters have been saved in each Bank is available in User’s mode. Single operation for specified Bank is also possible. ・There are seven Banks ,and each Bank consists following 7 parameters. Bank
1 Direction of rotation 2 Torque 3 Revolution 4 Return angle 5 Brief return time 6 Interval time 7 Hold time
（2）Change the display for parameters
Operation Block Repeat Operation Operation mode Bank 1 Parameter Bank 1～7
・With pushing the MODE switch ,next parameter will be displayed. With pushing REV switch, display will be returned to previous parameter. ・In case the last parameter was displayed, with pushing the MODE switch, the display will return to the first parameter. ・In case the first parameter was displayed, with pushing the REV switch, the display will return to the last parameter.
Bank 7 Parameter
（3）Setting for Parameter ①
Parameter :Operation Block ・With SET switch, Set Operation Block ・setup range is 1～7 ・Each numerical value indicate the Bank. The Operation will be continued until reaching specified number. 『1』 ：Operate only Bank 1 『2』 ：Continuous operation for Bank 1,2 『3』 ：Continuous operation for Bank 1~3 『4』 ：Continuous operation for Bank 1~4 『5』 ：Continuous operation for Bank 1~5 『6』 ：Continuous operation for Bank 1~6 『7』 ：Continuous operation for Bank 1~7
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②
Parameter :Repeat Operation ・With SET switch, Set :Repeat Operation ・setup range:0～2 ・please see [4-6 Bank Assignment Terminal] for bank assignment 『0』 ：Continuous operation of Bank once only 『1』 ：Repeatedly Continuous operation of Bank 『2』 ：Operation of the Bank Assignment（From I/O, Bank assignment terminal & Repeat Assignment terminals are active）
③
Parameter :Operation mode ・With SET switch, Set Operation mode ・Select 0 or1 『0』 ： with CW・CCW switch on front panel 『1』 ： with CW・CCW input via I/O Or switching by handheld Screwdriver.
※
The direction of rotation will be set by the parameter of Direction of rotation in User’s mode ,there is no difference between CW・CCW input. Same operation will be performed when you input CW or CCW.
④
Parameter : Direction of rotation (Bank1~7) ・Bank number will be displayed at right side in lower window. ・With SET switch, Set Direction of rotation ・select 0 or1 『0』 ： rotate CW direction 『1』 ：rotate CCW direction
（incase of Bank 1）
⑤
Parameter :Torque(Bank1~7) ・Bank number will be displayed at right side in lower window. ・With SET switch, Set Torque ・Range of Torque will be different between model of Screwdriver ・unit; [kgf・cm] ・No-load r.p.m will be automatically set when the Torque was set.
（incase of Bank 1）
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⑥
Parameter :Revolution(Bank1~7) ・Bank number will be displayed at right side in lower window. ・With SET switch ， Set No-load r.p.m within range of the Screwdriver. ・please see [6－2 Revolution of bit against Torque value]
（incase of Bank 1） ⑦Parameter :Return angle(Bank1~7) ・Bank number will be displayed at right side in lower window. ・With SET switch, Set Return angle ・set up range is 0～1800degree. Unit is 10 degree ※
It becomes screw tighten mode when you set to『0』
※
It becomes screw loosening mode when you set to『10』～『1800』
（incase of Bank 1）
⑧Parameter :Brief return time(Bank1~7) ・Bank number will be displayed at right side in lower window. ・With SET switch, Set Brief return time ・Setup range is 0.0～2.5sec. ・Minimum unit available for setting is0.1sec. ※ It will be invalid in case you set return angle other than 0
（incase of Bank 1）
⑨Parameter :Interval time(Bank1~7) Set the period of time until the start of next Bank Operation . ・Bank number will be displayed at right side in lower window. ・With SET switch, Set Interval time ・ setup range:0.0～5.0sec 、 ・Minimum unit available for setting is0.1sec.
（incase of Bank 1）
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⑩Parameter : Hold time(Bank1~7) ・Bank number will be displayed at right side in lower window. ・With SET switch, Set time to hold the torque . ・setup range ;0.0～1.0sec unit :0.1sec ※
It will be invalid in case you set return angle other than 0
（incase of Bank 1）
（4）Start for operation ・In case operation mode (③ in page 12) is [0], the Screw driver will start to operate with CW・CCW switch on front panel. It will stop the operation and hold if you push CW,CCW switch during the operation of Screwdriver . ・In case operation mode is [1], the Screw driver will start to operate with CW・CCW input of I/O connector or with switching Handheld Screwdriver.It will stop and hold when you switch off via CW・CCW input or when you switch off the Hand held Screwdriver. ・The Bank currently operating will be display during the operation of Screwdriver.
The Bank currently operating
（incase of Bank 1）
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3－5
Error parameter
（1）Change the display for Error parameter ・With pushing the MODE switch ,next parameter will be displayed. ・ In case the last parameter was displayed, with pushing the MODE switch, the display will return to the first parameter. （2）Setting method for Error parameter ①
Error parameter【E－1】torque start around 1% of torque.
［Meaning］Time limitation applied to state where the Torque has not been reached to the set level ・With SET ,REV switch, Set the Time ・setup range 0.0～25.0sec、unit 0.1sec 『0.0』 ：Not monitoring the error 『0.1～25.0』 ：Monitoring the error Error when over the Time limitation
②Error parameter 【E－2】 ［Meaning］Time limitation to reach the set Torque after exceeding 30% of the set Torque. ・With SET,REV switch, Set the Time ・setup range 0.1～5.0sec、unit 0.1sec
¶
③Error parameter 【E－3】 ［Meaning］Accumulating time for the Torque cannot retain at the set level after reaching the set Torque ・With SET,REV switch, Set the Time ・setup range 0.01～2.5sec、unit 0.01sec
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④Error parameter 【E－4】 ［Meaning］The current of motor is abnormal. no more than 5.5A ・As this parameter has been set at factory, you can not set.
⑤Error parameter 【E－5】 ［Meaning］No encoder signal has been input to controller within the set time ・With SET ,REV switch, Set the Time ・setup range 1.0～2.5sec、unit 0. 1sec
⑥Error parameter 【E－6】 ［Meaning］Electric Screwdriver unconnected ・With SET switch、set 0 or1 included every cable in conecting. 『0』 ：Not monitoring the error 『1』 ：Error will be monitored. Error message will come out if you start without connecting Screwdriver.
⑦Error parameter 【E－7】 = E2+E5 : to check the cause that ensure from motor not encoder ［Meaning］Within a set period of time ,motor become in the state close to stop ・With SET ,REV switch, Set the Time ・setup range 0. 0～25.0sec、unit 0. 1sec 『0』 ：Not monitoring the error 『1』 ：Error will be monitored. Error message will come out if motor is loaded during set period.
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⑧Error parameter 【E－8】 ［Meaning］The voltage of motor is abnormal : concerning with board in controller ・As this parameter has been set at factory, you can not set.
⑨Error parameter 【E－9】 RPM higher than standard setting (bit broken) ［Meaning］Revolution of motor is exceeded more than set revolution ・As this parameter has been set at factory, you can not set.
⑩Error parameter 【E－A】 (Reverse) ［Meaning］the screw has not been unfastened within set time after reaching set Torque in returning ・With SET ,REV switch, Set the Time ・setup range 0. 01～0.50sec、unit 0. 01sec
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⑪Error parameter 【E－B】 ［Meaning］Selection for the Screwdriver ・With SET switch, Select the Screwdriver 『0』 ： 『1』 ： 『2』 ： 『3』 ： 『4』 ：
SD－500F SD－1500F SD－5000F SD－5000MF SD－10000F SD－10000MF SD－18000F
※【E－B】Torque and Revolution will be set to the model’s max value after changing the model.
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⑫Error parameter 【E－C】 ［Meaning］The other signal than assigned has been input to the Bank assignment input terminal in User’ mode. (in case of auto tightening) ・As this parameter has been set at factory, you can not set.
⑬Error parameter 【E－D】 ［Meaning］Supplementary value for Torque of Screwdriver ・With SET ,REVswitch, Set Supplementary value for Torque of Screwdriver ・setup range92.0%～108.0%、unit 0. 1% ・This parameter is for fine adjustment of Torque when you change the screwdriver.
⑭Error parameter 【E－E】 ［Meaning］The temperature in Controller become too high. ・As this parameter has been set at factory, you can not set. ・Error message will come out if the sensor in controller detect the temperature more than 85℃ ( Capable to set temperature)
⑮Error parameter 【E－F】(Bit leaved from screw driver) ［Meaning］Motor revolution become rapidly too high while Torque up and Torque hold due to the bit coming out from Slot etc. ・As this parameter has been set at factory, you can not set.
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3－6 Error code （1）Display for Error ・Error will be display as following picture when controller detect the error.
Error number
（2）List for Error message
Error number
meaning
Err-1 Err-2 Err-3 Err-4 Err-5 Err-6 Err-7 Err-8 Err-9 Err-A Err-B Err-C Err-D Err-E Err-F
Torque value has not been reached to the set level within the set time Torque exceed more than 30% of the set Torque for longer than set time. The Torque cannot retain at the set level for the set time after reaching the set Torque The current of motor is abnormal.(can be recovered with restarting the power on) No encoder signal has been input to controller with in the set time Screwdriver unconnected or connection error (can be recovered with restarting the power on Motor is loaded during set period. The voltage of motor is abnormal (can be recovered with restarting the power on) Revolution of motor is exceeded more than set revolution the screw has not been unfastened within set time after reaching set Torque in returning ※ No input signal of Bank terminal When selected repeat operation [2] in User's mode ※ The temperature in Controller become too high(can be recovered with restarting the power on Motor revolution become rapidly too high due to coming off the bit etc.
※
[Err-B ]and [Err-D ] is for setting the parameter only , and not for detecting the error.
(3) Method to reset the Error The display for Error can be reset when you push CW・CCW except for the Error to be recovered with restarting the power on. You can reset the display with off input when you have input via I/O connector. You can reset the error display by switching off the power of Screwdriver for handheld type.
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３－７
The list for the range of Parameter setting
※ please see [6-2 Revolution of bit against Torque Value] for Torque & no-load RPM (1) Standard Mode Parameter
Parameter Torque no-load RPM Brief returning time Interval time Torque Holding time Returning time Operation Mode
range ※ ※ 0.0～2.5sec 0.0～10.0sec 0.1～1.0sec 0.1～10.0sec 0～3
unit ※ ※ 0.1sec 0.1sec 0.1sec 0.1sec 1
(2) User’s Mode Parameter
Parameter Operation Block Repeat Operation Operation Mode Rotating Direction(Bank 1-7) Torque (Bank 1-7) No-load RPM(Bank 1-7) Return Angle(Bank 1-7) Brief Returning Time(Bank 1-7) Interval time(Bank 1-7) Holding Time(Bank 1-7)
range 1～7 0～2 0～1 0～1 ※ ※ 0～1800 degree 0.0～2.5sec 0.0～5.0sec 0.0～1.0sec
unit 1 1 1 1 ※ ※ 10 degree 0.1sec 0.1sec 0.1sec
(3 )Error Parameter
Parameter Error Parameter 【E-1】 Error Parameter 【E-2】 Error Parameter 【E-3】 Error Parameter 【E-4】 Error Parameter 【E-5】 Error Parameter 【E-6】 Error Parameter 【E-7】 Error Parameter 【E-8】 Error Parameter 【E-9】 Error Parameter 【E-A】 Error Parameter 【E-B】 Error Parameter 【E-C】 Error Parameter 【E-D】 Error Parameter 【E-E】 Error Parameter 【E-F】
range unit 0.0～25.0sec 0.1sec 0.1～5.0sec 0.1sec 0.01～2.50sec 0.01sec already has been set 1.0～2.5sec 0.1sec 0～1 1 0.0～25.0sec 0.1sec already has been set already has been set 0.01～0.50sec 0.01sec 0～4 1 already has been set 92.0～108.0% 0.1% already has been set already has been set 20
4. Ｉ／Ｏ Connector 4－1 Input ,Output terminal ・Please use Vcc（no,24terminal）and GND（no,2terminal ）for DC 24V input ・Input function by shorting between each assigned terminal and GND terminal ・When output signal ON, the voltage level at each terminal will be Low ・Please keep the current to output terminal less than 80mA. 4－2 Internal circuit for input and out put terminal
I/O Connector
CT-F
I/O Connector Vcc (DC24V)
out put terminal
CT-F R = 5.1kΩ
input terminal ON／OFF GND
GND
（Internal circuit for out put terminal）
4－3
（Internal circuit for input terminal）
Pin assignment
Pin numbe symbol 1 S1 2 S2 3 S3 4 S4 5 E1 6 E2 7 E3 8 E4 9 SE 10 SC 11 EA 12 GND 13
CCW
14
CW
15 16 17 18 19 20 21～23 24
C1 C2 C3 RE
Vcc
Name of Terminal status out put terminal status out put terminal status out put terminal status out put terminal Error message out put terminal Error message out put terminal Error message out put terminal Error message out put terminal General error message out put terminal (General signal) Complete Signal output terminal Looseness detect signal out put Ground terminal CCW input terminal [operation(incl.direction of rotation) starting terminal] CW input terminal [operation(incl.direction of rotation) starting terminal] Bank assignment input terminal Bank assignment input terminal Bank assignment input terminal Repeat assignment input terminal Spare input terminal Spare input terminal NONE CONTACT Supply voltage input terminal (DC24V ) 21
※ I/O port connector 57LE－40240（DDK） ※ Plug 57 series（DDK） 57－30240 etc
4－4
Reference table for Status code
Operation
status code
period
Before start of operation at power on From start of operation to reach the seat surface Tightening From reaching the seat surface to reaching the set Torque the screw Between the start and end of holding of set Torque Brief return section Interval section Rotating period until the bit is inserted into the slit of the Returning screw (turning Returning (un-tightening )section back) the screw Rotating period after completion of return(un-tightening) Interval section 『1』 ：Voltage level at out put terminal → Low
terminal
Section0 Section1 Section2 Section3 Section4 Section5
S1 0 1 0 1 0 1
S2 0 0 1 1 0 0
S3 0 0 0 0 1 1
S4 0 0 0 0 0 0
Section4
0
0
1
0
Section5 Section6 Section7
1 0 1
0 1 1
1 1 1
0 0 0
『0』 ：Voltage level at out put terminal →Hi
4－5 List table for Error message
Error number Err-1 Err-2 Err-3 Err-4 Err-5 Err-6 Err-7 Err-8 Err-9 Err-A Err-C Err-E Err-F
Error code 1 2 3 4 5 6 7 8 9 A C E F
E1 1 0 1 0 1 0 1 0 1 0 0 0 1
E2 0 1 1 0 0 1 1 0 0 1 0 1 1
E3 0 0 0 1 1 1 1 0 0 0 1 1 1
『1』 ：Voltage level at out put terminal → Low
E4 0 0 0 0 0 0 0 1 1 1 1 1 1
SE 1 1 1 1 1 1 1 1 1 1 1 1 1
EA 0 0 0 0 0 0 0 0 0 1 0 0 0
『0』 ：Voltage level at out put terminal→ Hi
4－6 Bank Assignment Terminal ・When you set Repeat Operation parameter to 『2』at User’s Mode, Bank Assignment input Terminal C1～C3 and Repeat Operation input terminal RE become valid. Reference table for Bank Assignment Terminal
C1 1 0 1 0 1 0 1
C2 0 1 1 0 0 1 1
C3 0 0 0 1 1 1 1
Assign Assign Assign Assign Assign
Operation Bank1、& Operate Bank2、& Operate Bank3、& Operate Bank4、& Operate Bank5、& Operate
Assign Bank6、& Operate Assign Bank7、& Operate 22
Table for Repeat Operation input terminal
RE 0 1
operation Single operation for the Bank assigned Repeat operation for the Bank assigned
『1』 ：Shorting between Input and GND terminal
『0』 ：Open between Input and GND terminal
4－7 Signal for Completion output.（SC） ・Signal for Completion will out put for 1sec after completion of operation and end of Interval time. ・Signal for Completion will not out put if it is compulsory ended the operation or detect Error. ・Signal for Completion will out put when the assigned Bank are finished at Operation Block in User’s mode.
4－8 Detecting signal for not loosen.（EA） ・Detecting signal for not loosen will be out put when the screw were not loosen in Returning. It will synchronize to Error message [E-A] and out put for about 1sec.
5. USB Connector 5－1 Function of USB connector ・It is possible to set and confirm each parameter with PC by connecting PC and controller with USB cable. ・The communication between PC and controller is RS232 as USB serial interface is in controller.
Communication Software (Sample Software)
Virtual COM port
Controller CPU
Connect with USB cable USB connector
USB connector
CT－F
PC Image for connection & communication
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5－2
Connection method for PC and Controller
（1）Connection Connect PC and Controller with USB cable. （2）Install of virtual COM port Turn on the power of Controller(CT-F) and install the driver. Disk manager →port （COM&LPT）→USB Serial Port(COMx) Device will be displayed ※Driver can be download from home page of FTDI（http://www.ftdichip.com）or there is in CD-R attached. ※When you down load from FTDI homepage, select VCP(Virtual COM port) driver of FT232RL. （3）Setting for virtual COM port From USB Serial Port property ,open Advanced Setting, and select virtual COM port for communication. Set the speed of communication ,Parity, Stop bit、(see 5-3specification for communication)
① ②
（4）To connect more than 1 controller You can not operate more than 1 controller at once with using same Com port number. Please specify different Com port number for multiple use.
5－3
Specification for communication
Standard for communication network direction of information Synchronization transfer code Signal line speed length of start bit length of stop bit length of data parity BCC check address for communication
RS-232C 1:1 Full duplex Asynchronous Communication ASCII transmitting line. Receiving line 34800 bps 1bit 1bit 8bits no yes no
24
5－4
Communication control
（1）Process for communication ・Communication is available when the Screwdriver is stopped and no error message is displayed in Standard mode and User’s mode. ・CT-F will return the reply message for required message from PC
Send from PC
Send from CT
Demand message
Demand message
PC
Send from PC
CT－F
Return message
0～40msec
Send demand message from PC
More than 10msec
Send return message from CT－F
③ACK & data return ①READ massage ④ completion for WRITE ACK return ②WRITE Message ⑤Error
Received the massage correctly Received massage has error
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NAC return
（2）Configuration of message ①Read message
Start code Demand recognition code end code BCC data
STX R recognition code1 recognition code2 recognition code3 ETX BCC
②Write message
Start code Demand recognition code
Numerical data end code BCC data
STX W recognition code1 recognition code2 recognition code3 Numerical data1 Numerical data2 Numerical data3 Numerical data4 ETX BCC
③Return message against READ
Start code Acknowledge code recognition code
Numerical data end code BCC data
STX ACK recognition code1 recognition code2 recognition code3 Numerical data1 Numerical data2 Numerical data3 Numerical data4 ETX BCC
④Return message against WRITE
Start code Acknowledge code End code BCC Data
STX ACK ETX BCC
⑤Return message against Error
Start code Negation code End code BCC Data
STX NAC ETX BCC 26
5－5
Description for Code
・ The following code will be described in ASCII code(except BCC) ・ Please see 「5－8 ASCII code list 」 ・ Please see 「5－6 Example of communication」for conversion to ASCII code ①
STX（Start code）the code to find the top of message.
Requirement R ：to read the data from controller W：to write the data to controller ③ Code for recognizing. Recognize the data when READ or WRITE . ②
④
Described with 3 digits of ASCII code.
Numerical data Numerical data will be described with 4digits in hexadecimal
numerical numerical numerical numerical
data1 data2 data3 data4
0 6 F 4
Hexadecimal Decimal
06F4 1780
⑤
ETX（End code） The code to detect end of message.
⑥
BCC The check code to detect communication error. It will be Exclusive disjunction （EX－OR）for STX to ETX.
⑦
ACK Controller will send this ACK if the data received by controller has no error.
⑧
NAC Controller will send this NAC if the data received by controller has error.
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5－6
Example for Communication
（1）Communication example for READ Example)Read no load r.p.m Send READ message from PC
code Start code Demand Read Recognition code End code BCC Data
symbol STX R R P M ETX BCC
Return message from CT－F
ASCII 02H 52H 52H 50H 4DH 03H 1CH
code symbol Start code STX Acknowledge code ACK R Recognition code P M 0 6 Numerical data 4 F End code ETX BCCdata BCC
ASCII 02H 06H 52H 50H 4DH 30H 36H 34H 46H 03H 39H
64FH = 1615 READ the revolution value of 1615rpm （2）Communication example for WRITE example）Set Torque value to1.35kgf-cm 1.35kgf -cm= 1350gf-cm 1350 = 56EH Send WRITE message from PC
code Start code DEMAND Write Recognition code
Numerical data End code BCC Data
STX W T R Q 0 5 6 E ETX BCC
Return message from CT－F
ASCII 02H 57H 55H 52H 51H 30H 35H 36H 45H 03H 76H
Response Start code Acknowledge code End code BCC Data
Completion of WRITE and Torque value has been set
（3）Error response CF-F will return Error response if the data sent from PC has error.
code Start code Negation code End code BCC Data
STX NAC ETX BCC
STX ACK ETX BCC
ASCII 02H 06H 03H 07H
ASCII 02H 15H 06H 11H 28
5－7 Recognizing code ・Please see 「3．How to operate」for name of parameter and setting value. ① ② ③ ④
Name of parameter・・・name of Item Recognizing code・・・Recognize the message by sending this code Demand・・・READ or WRITE or both Numerical data・・・Indicate setting range. It will be error if you send Numerical data other than Setting range
Name of parameter voltage of motor at constant revolution ※1 Current of motor at constant revolution ※1 resistance at Torque holding ※1 Time for Torque Up※1 Time for Torque holding ※1 thermal sensor ※2 Torque value
code
contents
TMV
R
mV
TMA
R
mA
HDR TUP THD DEG TRQ
R R R R R/W
mΩ msec msec 0.1℃ ｇf・cm
Revolution no-load
RPM
R/W
Brief return time Interval time Hold time Return time Operation mode Operation Block Repeat operation Operation mode（User's mode） Direction of revolution（Bank1～７） Torque（Bank1～７） Revolution（Bank1～７） Return angle（Bank1～７） Brief return time（Bank1～７） Interval time（Bank1～７） Hold time（Bank1～７） Error parameter 1 Error parameter 2 Error parameter 3 Error parameter 5 Error parameter 6 Error parameter 7 Error parameter A Error parameter B Error parameter D
TYO INT HLD REV MOD BLO REP UMD DR1～DR7 TR1～TR7 RP1～RP7 AG1～AG7 TY1～TY7 IN1～IN7 HD1～HD7 EP1 EP2 EP3 EP5 EP6 EP7 EPA EPB EPD
R/W R/W R/W R/W R/W R/W R/W R/W R/W R/W R/W R/W R/W R/W R/W R/W R/W R/W R/W R/W R/W R/W R/W R/W
※1
※2
value
depend on driver model Automatic set value +/30 0～2500 0～10000 100～1000 100～10000 0～3 1～7 0～2 0～1 0～1 depend on driver model depend on driver model 0～1800 0～2500 0～5000 0～1000 0～25000 100～5000 10～2500 1000～2500 0～1 0～25000 10～500 0～4 920～1080
unit
rpm msec msec msec msec
ｇf・cm rpm degree msec msec msec msec msec msec msec msec msec 0.1%
This parameter will be 「0」when return the screw before starting the first operation after power ON because the result of the latest operation will be read out. Confirming the status of temperature sensor in Controller
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5－8
List of ASCII code
symbol STX ETX ACK NAC
ASCIIcode 02H 03H 06H 15H
number 0 1 2 3 4 5 6 7 8 9
ASCIIcode 30H 31H 32H 33H 34H 35H 36H 37H 38H 39H
5－9
letter A B C D E F G H I J K L M N O P Q R S T U V W X Y Z
ASCIIcode 41H 42H 43H 44H 45H 46H 47H 48H 49H 4AH 4BH 4CH 4DH 4EH 4FH 50H 51H 52H 53H 54H 55H 56H 57H 58H 59H 5AH
Operation method for Sample Software
①
Start the Sample Software（CT－USB.exe）after connection PC and controller
②
Power ON the controller.
③
Select COM port to be used. COM port number recognized can be seen by device manager. Push connection button and connect Com port again when you Switch on the power again because Com port will be disconnected when you power off the Controller.
④
When you choose a model name of driver and push the [set ] button, driver connection setting is changed.
⑤
Push [Write ] button after you input the numerical value when you set the Parameter. If you see [Succeed Writing] after display of [***Write], The writing has been completed. Incase you see [ Fail Writing] in display, please Write again after checking connection cable and Com Port.
⑥
Click the 「Read」button to check the Parameter. If you see [Succeed Reading] after display of [***Read], The Reading has been completed. Incase you see [ Fail Reading] in display, please Read again after checking connection cable and Com Port. 30
6. Specification （The specification and shape maybe changed without prior notice for improve the product.） 6－1 Specification of Controller
Nominal input voltage AC100V／AC240V Nominal input frequenc 50Hz／60Hz Max current consumpti 160W Over current protection（Auto recover） protect function Over voltage protection（recover with re-power on） operating temperature ： 0℃～50℃ environment operating humidity ： 30％～75％RH （without condensation） SD-500F, SD-1500F, SD-5000F ,SD-5000MF applicable screw driver SD-10000F , SD-10000MF, SD-18000F outer dimension W90mm×H140mm×D250mm（Except stick out part） weight about2.4kg power cable（AC100V） attachment CD-ROM (Operation manual etc) 6－2 Revolution of bit against Torque value （１）Setting range for Torque
Screw driver SD-500F SD-1500F SD-5000F, SD-5000MF SD-10000F, SD-10000MF SD-18000F
torque [kgf・cm] Setting range 0.10-0.55 0.23-1.40 0.65-5.13 1.9-10.0 3.5-17.9
unit 0.01 0.01 0.01 0.1 0.1
31
revolution[rpm] 450-1380 410-1780 175-1280 125-655 120-570
（２）Torque[kgf・cm] －revolution[rpm] 1600
2000 1800
1400
1600 1200 Revolution [rpm]
Revolution [rpm]
1400 1000 800 600
1200 1000 800 600
400 400 200
200
0
0 0.00
0.10
0.20
0.30 0.40 Torque [kgf・cm]
0.50
0.60
0.0
0.2
0.4
1400
700
1200
600
1000
500
800 600
1.2
1.4
1.6
400 300
400
200
200
100
0
0 0.0
0.5
1.0
1.5
2.0
2.5 3.0 3.5 Torque [kgf・cm]
4.0
4.5
5.0
5.5
0.0
（SD－5000F，SD－5000MF）
500
400
300
200
100
0 0.0
2.5
5.0
7.5
10.0 12.5 Torque [kgf・cm]
15.0
1.0
2.0
3.0
4.0
5.0 6.0 7.0 Torque [kgf・cm]
8.0
9.0
（SD－10000F，SD－10000MF）
600
Revolution [rpm]
0.8 1.0 Torque [kgf・cm]
（SD－1500F）
Revolution [rpm]
Revolution [rpm]
（SD－500F）
0.6
17.5
20.0
（SD－18000F）
32
10.0
11.0
7. Outer dimension (Unit : mm）
HI-MATIC MODEL CT-F HAYASHI
REVOLUTION
TORQUE
REV
LOCK
SET
MODE
CW
CCW
Contact
Hayashi Watch-Works Co.Ltd Special product department.
Tokyo Office
1chome 28-3 KitaOotuka Toshima-ku Tokyo 〒170-0004 Japan TEL：+81-3-3918-5623 FAX：+81-3-3918-5683
2009.2 IM-060-E Rev.1
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