18-48 Current Control February 29, 2008
Introduction Current Control Definition Cleco Current Control systems run a proprietary torque algorithm without the traditional torque transducer.
Cleco Proprietary CURRENT CONTROL 2
Electric Tool Segments
Synchronous Control
List Price
Transducer Control
CC – Hand Tools
TC – Screwdrivers CC – Screwdrivers Clutch Hand Tool Clutch Screwdriver
Technology Product Proliferation for Different Markets 3
Target Markets Construction White Goods Lawn & Garden
Agriculture
Recreational Vehicle
General Industry Focus 4
Application Target
Process Control
Accuracy
Application Segment
Safety Critical
Quality Critical
Customer Application
Fixtured & Hand Held Electric Transducer Control
Torque Accuracy With Traceability
Electric Current Control
Productivity Quality Control
Pneumatic Clutch & Pulse Market Solution
Requirements
Quality Critical >65% of Applications 5
Application Target
Process Control
Accuracy
Application Focus Safety Critical QC3 = QC1 + QC2 + Programmability
Target
QC2 = QC1 + Limited Error Proofing (TVP) Quality Critical (QC1) Customer Application
Current Control Up Sells QC1 & QC2 into QC3 6
Technology Comparison Pneumatic
Current
Transducer
$2,140
$2,999
$5,950
$97
$1,360
$1,130
Tool – 15Nm
$1,935
$3,622
$4,530
System List
$4,172
$7,981
$11,610
Controller Cable / Sig. Kit
Full Error Proofing Up Sell 7
Competitive Analysis Cooper
Atlas Copco - DS
CP - CVIC
Controller
$2,999
$4,675
$4,375
Cable – 10M
$1,360
$1,125
$743
Tool – 15Nm
$3,622
$3,060
$3,595
$0
$300
$0
$7,981
$9,160
$8,713
Software System List
14% Below Competitive Price Position 8
Competitive Analysis 3500
3000
RPM
2500
Cooper AC CP
2000
1500
1000
500
0 8
15
22
28
41
58
87
104
176
230
Nm
Average 50% Faster Speed than AC-DS 9
Why Current Control?
2-3X Productivity 3500
• Unrestricted Speed Control • Proven Production Durability
3000 2500
RPM
2000 1500 1000 500 0 8
15
22
Nm
24/34 Clutch Tools
28
41
58
87
18/48 Angle Tools
Ultimate Operator Productivity 10
Why Current Control? Operator Feedback
Error Proofing • 96 Position Bolt Counting • 9 Tool LEDs – OK, NOK, Status • CW / CCW Control • 8 Configurable Inputs / Outputs • 5,000 Cycle Local data Storage • Barcode Application Select
Barcode Select
1
2
4
3
Count OK / NOK
CCW Control Discrete I/O
Ultimate Error Proofing 11
Why Current Control?
What about ACCURACY?
Typical Quality Critical Requirement +/- 15% Accuracy 12
Beta / Field Demo Update
Single Application +/- 2% Accuracy
Field Testing Significantly Better than QC Requirement 13
Why Current Control? High Cmk
Process Improvements • High Torque Accuracy • 255 Tightening Programs • 6 Tightening Stages • Angle Control / Monitoring
Resolver Technology
Multiple Targets
Configurable Process Control
Ultimate Process Flexibility 14
Why Current Control?
Better Ergonomics • Up to 25% Less Noise • Cleaner Operating Environment • Ergonomic Tool Designs
Operator Environment & Operation Enhancements 15
Why Current Control?
Ease of Maintenance • Modular Construction • Less Parts – No Clutch • Tool Memory Tracks Cycles / PM
No Special Tools Required for Service
Tool Memory Adjustable Head with Flexible Orientation
Full Maintainability – No Restrictions 16
Why Current Control?
Lower Operating Costs • Up to 90% Lower Energy Consumption
Vs. Significant Operational Cost Savings 17
Software Friendly
NEW FEATURE
1. Select “Basic” from Menu.
2. Enter Final Torque Value.
3. Tool Automatically Programmed
Go! Production Ready.
Easy Setup 1-2-3-Go! 18
Software Release No Key Required
Price
Now on USB
TM-COM
V2.05 Software Support
TM-COM1
TM-COM – Network Communications TM-COM1 – Advanced Programming TM-COM-1M – Included
Functionality
TM-COM – 10 User USB License 19
Current Control Tools
Pistol / In-line
2 - 150Nm
Angle
2 - 230Nm
Nm
Ball Retainer Option included 18/48 ZA In-line Floating Included CC = All Black Tool Design 20
Current Control Cables
Pneumatic Verifier Cable Length Restricted to 10M – Serial Comm. Super Flex Cable Design
Air-LB Connector Standard
(8) Tool Cables (8) Extension Cables Standard Lengths: 1,2,3,6,8,10,15,50 (Meters) 10X Maximum Cable Length – 100M 21
Current Control Controller
Illuminated On / Off Switch
Languages: Czech, Chinese, English, French, German, Italian, Netherlands, Polish, Spanish, Portuguese Global Language Software Support 22
Controller Connectivity
Power LED • Input Voltage: 115 / 230VAC • (1) Serial, (1) TM-COM, (1) Ethernet • (8) 24V Inputs, (8) 24V Outputs • Fieldbus Options: Devicenet & Profibus Quick Field Connectivity 23
Summary Durability. Speed. Ergonomics
Current Control • Superior Productivity • Superior Process Flexibility • Superior Error Proofing 18-48 Durable Production Performance 24
Sales Guides
Pricing & Brochure Available 25
Service Literature
Service Manuals Available 26
Web Support
http://www.cooperpowertools.com 27
18-48 Current Control February 29, 2008