The experts in blind riveting
Programme and spare parts programme 2015/16 Blind rivets, Blind rivet nuts and riveting tools effective 1st May 2015
5 good reasons for choosing GESIPA® In-depth consultation and close cooperation with our customers during the development phase as well as in series production ensure effective joining solutions specifically adapted to individual applications. Yet, already existing production processes can often be easily optimised technically by combining several individual dimensions. Reducing stock helps to save logistics and handling costs while lowering the risk of mix-up as well as the Lower associated additional costs in the production quality costs process. GESIPA®'s international presence and short delivery routes guarantee our global customers complete availability and service for all GESIPA® products. Added to this, quality costs can be sustainably reduced by comprehensive quality controls prior to delivery and a variety of options in monitoring the setting process. With the innovative complete system, consisting of the Complete joining element, riveting tool and joining method, system ® GESIPA offers comprehensive solution expertise from under one roof.
01
Profitability
05
04
02
Lower logistics costs
03
Short delivery routes
01 Profitability Joining elements specifically adapted to the application 02 Lower logistics costs Reduction of parts diversity 03 Short delivery routes Production locations in Europe, USA and Asia 04 Complete system Joining elements, riveting tool and joining method
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05 Lower quality costs Dimension check in batches, operation documentation and setting process monitoring Video
GESIPA® Image video
The experts in blind riveting
1
GESIPA Blindniettechnik GmbH GESIPA® production site GESIPA® sales office Distributor
GESIPA® – A leading international company with eight production sites worldwide inclusive three in Germany.
Founded in 1955 by Dr. Hans-Georg Biermann and his wife Ibeth Biermann, GESIPA Blindniettechnik GmbH has developed into a leading international company for blind rivet technology. The high quality and reliability of GESIPA® fasteners and the innovative, high-quality setting tools have made GESIPA® a valued partner to the trade and industry worlwide. More than 600 employees at eight production sites throughout the world, including three locations in Germany, turn out high-quality and innovative products
Foreign sales are handled by eleven subsidiary companies and more than forty foreign representatives. Family-owned up to the end of 2008, GESIPA® is now part of the international company SFS intec AG, and as such well prepared to meet the future challenges imposed by its partners in trade and industry with new ideas and solutions. CUSTOMER PROXIMITY and FLEXIBILITY are certainly given top priority at GESIPA®.
day after day with dedication and passion.
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The experts in blind riveting
Blind rivets
1
GESIPA Blindniettechnik GmbH
As one of the last companies producing fastener technology in Germany, GESIPA® remains absolutely loyal to the specialist trade. The comprehensive external sales force provides expert advice on all questions relating to blind rivet technology, while the internal sales and despatch personnel guarantee smooth working processes and fast, reliable delivery. The Technical Sales team with its five business units Industrial Applications (R-IA), Automotive Riveting (R-AR), Equipment Manufacturer (R-EM), Distribution & Retail (R-DR) and Solid Riveting (R-SR), advises and looks after the demanding requirements of domestic and international industry customers. The technically and economically optimum solutions are developed together with developers, production planners and quality specialists. Two of the largest industrial customer groups of GESIPA® are the automotive industry and automotive subsuppliers, which both place stringent demands on reliable and economic fastening solutions. The readiness for innovation and creativity of all employees contribute to long-term customer satisfaction and partnership cooperation, in order to consolidate and extend the market leadership of GESIPA®.
The experts in blind riveting
In the product group of setting tools, decisive market leadership is ensured by forward-looking products such as the GAV riveting machines, the steadily developed battery-powered blind riveting tools with the new tools of the pro series, the TAURUS® series and the FireFox® 1 F and 2 blind rivet nut setting tools. Innovative fasteners such as PolyGrip®, G-Bulb structural rivet and BULB-TITE® blind rivets, originally developed for industry and the construction sector, also demonstrate their advantages outstandingly in other markets. Reliability and consistent performance, demonstrated millions of times, is achieved by GESIPA® through its vast experience in production, gained over many years, and a quality concept which is unique in the sector. Highly qualified employees, the best production machines and the in-production quality organisation guarantee fulfilment of even the most demanding customer requirements. In addition to the checking of dimensions, tolerances and quality of the raw materials, finished products are also submitted to extensive functional checks before they leave the works. All GESIPA® products comply with the RoHS 2011/65/EU directive. All German GESIPA® production locations operate a quality management system certified to DIN EN ISO 9001 and ISO TS 16949.
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GESIPA®-Business Units
GESIPA® – Application-optimised and cost-effective joining solutions
GESIPA® riveting technology focuses on five customer segments. The top priority is the direct relationship with the customer and his specific requirements with the aim of designing application-optimised and cost-effective joining solutions.
BU Distribution & Retail (R-DR) As one of the last companies to actively produce joining equipment in Germany, GESIPA® had a strong commitment to specialised trade and industry. The business unit Distribution & Retail maintains a comprehensive field service both in the domestic and global markets, providing competent service in all aspects of blind riveting.
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BU Equipment Manufacturer (R-EM) The business unit Equipment Manufacturer is divided into Equipment and Service Technology divisions. By specialising in the two product areas of "fully automatic blind riveting" and "process monitoring", customer requirements and technical demands are precisely analysed with the aim of jointly developing technically optimised and economically viable solutions. The Service Technology division is responsible for equipment commissioning on site, after sales service as well as maintaining system availability at the customer.
The experts in blind riveting
BU Industrial Applications (R-IA) The business unit Industrial Applications specialises in selected segments in general industry where comprehensive know-how in specific sectors can generate additional customer benefits. Switchgear engineering, air conditioning systems, building installations as well as storage facilities are just some of the many areas, in which BU R-IA is active. In line with GESIPA® philosophy, the main attention is focused on application-oriented procedures. The vast experience, extensive technical know-how and specialist expertise in selected sectors sustainably enhance customer advantages. The customer benefits from a range of joining elements tailor-made to suit his specific requirements as well as comprehensive advise in selecting the most suitable equipment for the job. Special emphasis is always placed on the complete system, consisting of joining elements, riveting equipment and joining method, with the aim of creating the most cost-effective and efficient solution for the customer. Customer segmentation is systematically expanded in domestic and international markets. thus consolidating customer relations in the long term.
Blind rivets BU Automotive Riveting (R-AR) Motor vehicle manufacturers and suppliers to the automobile industry with their diverse range of demands are looked after by the business unit Automotive Riveting. Since the individual demands give rise to very specific requirements, the BU is further subdivided into areas Seating, Door Modules and Safety Parts. The renowned, technologically leading key customers who challenge and thus also decisively advance GESIPA® are looked after by highly qualified Key Account Managers. BU Solid Riveting (R-SR) W+O Niettechnik GmbH based in Olpe, North RhineWestphalia, produces solid, semi-hollow and cold formed parts almost exclusively to customer drawings. W+O's core market is the German automobile and commercial vehicle industry. Frame rivets with a specially developed anti corrosion coating the so-called SheraBlack® coating are produced specifically for Daimler commercial vehicle and truck construction More complex cold formed parts for Tier One suppliers are additionally gaining in significance for W+O. In recent years mobile riveting solutions have been further developed in close cooperation with GESIPA®. Modified TAURUS® systems are used together with modular C-frames as setting and press-out tools.
GESIPA®-Business Units
Distribution and Retail (R-DR)
Equipment Manufacturer (R-EM)
Industrial Applications (R-IA)
Automotive Riveting (R-AR)
Mobile Riveting Solutions (R-MR)
The experts in blind riveting
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1
GESIPA®-Business Units
gesipa速s new products
AccuBird速 Pro Page 82
FireRex速 Page 226
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The experts in blind riveting
Blind rivets
1 FireRex速 as robot application Page 227
Parallel head for TAURUS速 1-4 Page 122 FireFox速 2 C Page 228
TAURUS速 2 Speed Rivet Page 138
The experts in blind riveting
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Catalogue guide The catalogue guide has been added to the catalogue and was created to make our catalogue easier to use. The most important abbreviations, symbols and colours will be presented here.
Blind rivet materials
Alu
Stainless steel A4
Steel
Plastic
Copper
Monel® (Nickelcopper alloy)
QR-codes / videos When it comes to current developments, GESIPA® has its finger on the pulse − scan the QR codes to receive more information or watch videos about products. All you need is a smartphone, a tablet PC or a laptop with an integrated camera as well as the appropriate software designed to read QR codes.
Stainless steel A2
Video
Video
Page reference This symbol refers to the page number.
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CE marking The EU Construction Products Regulation (CPR) No. 305/2011 came into effect in June 2013. The approved products in our catalogue are marked with the CE symbol. The relevant approval documents can be found in the download area at www.gesipa.com.
in accordance with ETA approval ETA-13/0255 Abbreviations MT The abbreviation MT is used in the blind riveting field to indicate material thickness.
Coming Soon All products with the coming soon button will be available during the course of the year. coming soon
New features This symbol identifies new features.
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i Product information
Device colours The housing and parts colours for certain devices will be adjusted in the course of the year. In future, all devices for blind rivets will be coloured in blue and all devices for blind rivet nuts in red. It therefore possible that the illustrations in the catalogue deviate from the devices delivered. The relevant devices are marked with the following symbol:
Spare parts catalogue Please note that for technical reasons the numbers in the technical drawings may change. We therefore recommend that you always use the part numbers when ordering spare parts.
More dimensions and Types available on request. We reserve the right to make changes for the entire catalogue. We do not accept liability for errors or misprints. All prices specified are net prices. The value added tax is invoiced separately. Pricing terms are ex works excluding packaging. All devices purchased after 1st May 2013 have a 24-month warranty, 12 months for batteries, in accordance with the conditions of the instruction manuals.
The experts in blind riveting
Blind rivets
1
gesipa®s new products PolyBulb blind rivets
Page 61
AccuBird® Pro
Page 82
PowerBird® Pro Gold Edition with spring-loaded trigger system
Page 88
Transparent spent mandrel container for the Bird Pro series
Page 89
TAURUS®Retrofit Next Generation
Page 112
Parallel head for TAURUS®1-4
Page 122
TAURUS® 2 Speed Rivet for speed riveting
Page 138
TAURUS®1 Speed Rivet Axial eco for speed riveting
Page 139
TAURUS® 2 Speed Rivet Axial eco for speed riveting
Page 140
PowerBird® SRB 4.8
Page 173
TAURUS® 3 SRB
Page 175
PolyGrip® blind rivet nuts splined
Page 198
FireFox® 2 F
Page 216
FireFox® 2 F Axial eco for working vertically
Page 224
FireRex®
Page 226
The experts in blind riveting
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Contents
20 22
Blind rivet technology
Blind rivets Standard range..............................................................................................................................24 Special range.................................................................................................................................38 PolyGrip®, SolarGrip®, CAP®, coloured blind rivets, special blind rivets, G-Bulb, PolyBulb, MEGA-GRIP®, BULB-TITE®, TRI-FOLD® Setting tools for blind rivets Blind rivet hand tools........................................................................................................................74
NTS, NTX, NTX-F, Flipper® , HN 2, HN 2-BT, SN2
Battery powered blind rivet setting tools............................................................................................80 Bird Pro series..................................................................................................................80
AccuBird® Pro, PowerBird® Pro Gold Edition, PowerBird® Pro Gold Edition with
spring-loaded trigger system, PowerBird® Pro
Bird family........................................................................................................................90
AccuBird®, PowerBird®, PowerBird® Solar, PowerBird® Gold Edition Hydro-pneumatic blind rivet setting tools..........................................................................................106 TAURUS® 1-6.....................................................................................................................114 TAURUS® versions...............................................................................................................124 TAURUS® 2/K, TAURUS® 2/AS, TAURUS® 2/24, TAURUS® 1-4 Axial eco, TAURUS® 1-4 Axial, TAUREX 1-6, TAUREX Axial 1-4, TAUREX 1-4 Axial compact, TAURUS®
1-4 C, TAURUS® 1-4 with counter device, TAURUS® 1-4 with counter device eco,
Speed rivet technology........................................................................................................136
TAURUS® 1 Speed Rivet, TAURUS® 2 Speed Rivet, TAURUS® 1 Speed Rivet Axial eco, TAURUS® 2 Speed Rivet Axial eco TAURUS® 1-4 CF.................................................................................................................142
Hydro-pneumatic blind rivet setting tools................................................................................146 PH1, PH2, PH 2000, PH 2000 BT, PH2 VK, PH Axial
GESIPA® assembly cell............................................................................................................144 Automatic riveting machines..................................................................................................160
GAV 8000 eco, GAV 8000 electronic, GAV HF
Lockbolt setting tools.................................................................................................................172 PowerBird® SRB 4.8, PowerBird® SRB 6.4, TAURUS® 3 SRB, TAURUS® 4 SRB TAURUS® 4 SRB with angle head
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The experts in blind riveting
Blind rivets
1
Contents
20 178
Blind rivet nut technology
Blind rivet nuts Standard range..............................................................................................................................186 PolyGrip® blind rivet nuts................................................................................................................195 PolyGrip® blind rivet nuts splined.....................................................................................................198 Blind rivet nut studs........................................................................................................................199 Blind rivet nuts with hose connection................................................................................................201 Setting tools for blind rivet nuts Blind rivet nut hand tools.................................................................................................................204
GBM 10, GBM 20, GBM 30, FireFly
Battery powered rivet nut setting tools .............................................................................................210 FireBird®, FireBird® Gold Edition Hydro-pneumatic blind rivet nut setting tools......................................................................................214 FireFox® 1 F, FireFox® 2 F, FireFox® 2, FireFox® 2 F L, FireFox® 2 F Axial eco, FireFox® 1 F Axial eco, FireRex®, FireFox® 2 C, GBM 95
20 234 Other
Profi-Center / Display...............................................................................................................234 DIY / Do-it-yourself-program..................................................................................................236 Mini packs................................................................................................................................237
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240
Spare parts catalogue
Blind rivet setting tools............................................................................................................242 Blind rivet nut setting tools......................................................................................................304
The experts in blind riveting
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GESIPA® – The special blind rivet
GESIPA® always manufactures with state of the art technology. You can rely on GESIPA®-quality. Challenge us!
Perfect products are secured by continuous investment in staff qualification and production machinery. Permanent controls during manufacturing guarantee outstanding setting characteristics and a firm hold, batch after batch after batch... Better than the standard The location of the mandrel break-points inGESIPA® blind rivets is matched to the body length in such a way that the setting tool needs only to be triggered once to set the rivet and extract the spent mandrel, no matter how long the body is. GESIPA® rivets also have a longer mandrel than other rivets as a standard, so that nosepieces extended by up to 10 mm can be used without any problem. A clean solution GESIPA® blind rivets are thoroughly cleaned and fitted with high-quality, bright-galvanised mandrels. Soiling of the tool‘s jaws is minimised, thus extending significantly the service life of the setting tools. Great connection GESIPA® blind rivets always produce a high-quality and visually attractive finish thanks to their matched geometries and the high-quality materials of the individual components.
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Fast and flexible GESIPA® blind rivets are stocked so that all standard dimensions, and even some non standard sizes, are normally 100 % available. Orders placed by 2 pm (or by 11 am on Fridays) are usually despatched the same day. Our repair department will deal with your tool repairs in the usual, professional manner within 48 hours. Perfect interaction GESIPA® blind rivets and GESIPA® setting tools are perfectly matched to each other and use of the correct nosepiece will produce the perfect finish. GESIPA® setting tools offer minimal wear, short working cycles and a long service life, thereby guaranteeing minimum costs. 60 years of experience Since 1955, GESIPA® has concentrated on creating the greatest possible customer benefits with the GESIPA® blind rivet and GESIPA® setting tools. 60 years of experience, which fully reflect in our products.
The experts in blind riveting
Blind rivets
1
In the best hands at GESIPA®... Special challenges in industry demand special solutions with regard to efficiency, function and innovation. GESIPA® has decades of experience in consultancy and development of blind rivets for specific applications. Requirements such as surface treatments, appropriate shear strength and/or tensile strength and setting process reliability are defined by Technical Sales according to the project, and guarantee millions of consistent quality fastenings. Quality From the traceability and documentation of the raw materials to the checking of dimensions and tolerances during production, GESIPA® attaches the greatest value to quality. But GESIPA® also goes one decisive step further. For blind rivets for specific applications, thorough functional tests are carried out and documented step-by-step. Functional test /setting curve For every production batch of blind rivets for specific applications, the setting curve is measured on a sophisticated test bench. The measured results of shaft deformation, insertion characteristics, mandrel shear load and tensile force are compared with the target values in order to ensure that the blind rivet forms as intended in the application and produces a secure fastening.
(1)
Function tests/ mandrel push-out force (1) The remaining part of the mandrel enclosed in the set rivet is pushed out. The measured force can be used to determine whether the remaining part of the mandrel is properly locked and will not cause any rattling noises or even fall out. The batch is only released if both these values are within tolerance. Monitored process – Reliable connection (2) Safety relevant processes in the industrial use of blind rivets make 100% reliability of riveting operations essential. Process-monitored GESIPA® tools of the TAURUS® series and the fully automatic GAV 8000 riveting machine enable economic application solutions, from the basic system to systems with barcode scanners and process computers. One fastener for several applications The versatility of GESIPA® fasteners often means that several application cases which previously required different fasteners can be served by a single specially designed blind rivet. This saves costs and simplifies handling. Cost advantages at a glance • Reduction of downstream quality costs due to GESIPA® setting process monitoring • Reduction of wearing parts costs due to identical parts strategy and modular design of the tools • Reduction of logistics costs due to multi-functionality of the fasteners and corresponding reduction of parts diversity.
(2)
Clamp force
Mandrel penetration force
Stroke
The experts in blind riveting
Retained mandrel push-out force Push-out force
Pulling force
Mandrel breaking force
Retained mandrel locking force
Stroke
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Construction Approvals
More than 200 sizes of blind rivets produced by GESIPAÂŽ now meet the requirements and assessment guidelines of the European Technical Approval
In June 2013, the EU Regulation No 305/2011, laying down harmonised conditions for the marketing of construction products, came into force. A large number of our blind rivets are used for construction products. In order to comply with the new EU Regulation on construction products we have chosen more than 200 blind rivet sizes which meet the requirements and assessment guidelines of the European Technical Approval, thus being allowed to carry CE marking. A European Technical Approval (ETA) for a construction provides proof of its fitness for an intended use according to the Construction Products Directive.
In our catalogue the CE mark has replaced the Ăœ mark, providing evidence of product conformity for our newly approved blind rivets from the very beginning.
On the following pages the approved products are identified by the CE mark.
ETA-Approval applied for ETA-13/0255
When the ETA has been granted, the manufacturer is allowed to place CE marking on his products. The CE marking confirms that all evidence has been provided, all required assessments have been made and all requirements been met. The manufacturer herewith shows that his products complies with ETA requirements and guidelines.
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The respective approval documents are shown and can be downloaded on our website www.gesipa.com. For further questions please contact our quality assurance team who will be happy to help you.
The experts in blind riveting
Blind rivets
Corrosion protection and watertightness
Category
Water tightness
Corrosion resistance
Standard blind rivets
Category
Water tightness
Corrosion resistance
High strength structure blind rivets
Alu/Steel
••
G-Bulb steel/steel
Alu/Stainless steel
•••
Alu/alu
•••
G-Bulb Stainless steel/ stainless steel
•
MEGA GRIP® alu/ alu
••
Copper/Steel
••
MEGA GRIP steel/steel
•
Copper/Bronze
•••
Folding Type blind rivets
Stainless steel/Stainless steel
••••
BULB-TITE® blind rivets alu/alu
Monel®
••••
BULB-TITE® blind rivets steel/steel
Steel/Steel
Stinox
••
PolyGrip blind rivets ®
Alu/Steel
••
Alu/Stainless steel
•••
Steel/Steel
•
®
• •••
•• •
BULB-TITE® blind rivets monel®/stainless steel
••••
TRI-FOLD® blind rivets alu/alu
••
Standard and PolyGrip® blind rivet nuts
Stainless steel/ Stainless steel
••••
Monel®
••••
Stainless steel
••••
••••
Monel
••••
SolarGrip® with (SolarSeal-coating)
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Our fasteners provide corrosion protection and watertightness to various extents depending on the material chosen. The features of the individual fasteners are shown in the following tables:
Alu
•••
Steel
• ®
Blind rivet nut studs
CAP® blind rivets Alu/steel
••
Alu/stainless steel
•••
Stainless steel/ stainless steel
••••
Copper/steel
••
Copper/stainless steel
•••
Steel
•
Fastener is watertight
Joint is wateright when a washer is used
Splash-proof
•
low
••
middle
•••
high
••••
very high
Special blind rivets Painted blind rivets alu/steel
••
Painted blind rivets alu/stainless steel
•••
Grooved blind rivets alu/ steel
••
Blind rivets thread Steel/Steel
•
Plastic blind rivets (Polyamide)
••••
Peel blind rivets alu/steel
••
Profile clinching rivets alu/ steel
••
The experts in blind riveting
Further sizes, special surface treatments or materials are available upon request.
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Blind rivet technology
16
The experts in blind riveting
Blind rivets
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The experts in blind riveting
trust move know understand create
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Technical data on GESIPA® blind rivets
GESIPA® blind rivets provide a lasting and safe joint for diverse and sensitive materials.
GESIPA® blind rivets – Efficient technology Life without blind rivet technology from GESIPA® can no longer be imagined in modern industry production where fastening technology is required due to its efficiency and versatility. It combines the advantages of overcoming restricted component accessibility, permanently safe connection of different, and specialised materials, and even documentation of the setting process if required.
GESIPA® blind rivets – Connections that last During the setting process, the mandrel is pulled by the jaws of the setting tool and forms the rivet body to the predefined fixed position in the application. The mandrel then breaks off at the intended point (the target breakage point) and can be recycled. The filling cut (this is the remaining rest of mandrel in the rivet body) can provide an additional securing function depending on the application.
Technically speaking, the blind rivet consists of two parts: the rivet body and the mandrel. During screw-connecting, clinching and punch riveting etc. the application must always be accessible on both sides but the special thing about blind riveting is that the application only needs to be accessed from one side.
GESIPA® blind rivets – For every application Blind rivets are available in a variety of designs, materials, forms, lengths and even colours. Depending on the task which the blind rivet should fulfil, GESIPA® can choose between a standard model available from stock or a blind rivet specially designed for the application.
GESIPA® blind rivets – A rule of thumb Material thickness + rivet diameter = rivet body length
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The experts in blind riveting
Blind rivets
1
Technical data on GESIPA® blind rivets Blind rivet body end
Mandrel head Target break point
Blind rivet head drill hole Blind rivet body Blind rivet setting head
Blind rivet head
Mandrel body
Rest mandrel Blind rivet
Mandrel end Blind rivet before setting process
GESIPA® blind rivets – Concepts • The blind rivet consists of two parts: the rivet body and the mandrel. • The rivet body consists of the setting head and the shaft. • The setting head is found on the processing side and is variable in diameter and shape. There are dome, countersunk and large flange versions. The rivet body is available in different lengths depending on the material thickness to be riveted.
The experts in blind riveting
Blind rivet after setting process
• The rivet mandrel is used to deform the rivet body. It contains the predetermined breaking point. This is where the rivet mandrel breaks after the rivet has deformed. • The rest mandrel is the remaining part of the rivet mandrel in the rivet body. The residual mandrel is the part of the rivet mandrel that is disposed of from the set rivet via the blind rivet setting tool.
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The application-specific GESIPA® fastening … … more than just a standard blind rivet The basic features of the standard blind rivet are defined by various DIN EN ISO standards. These features primarily involve the geometric dimensions and mechanical properties. Other fastener properties, such as the choice of material and surface coating, are defined very generally by the standards and are left up to the manufacturer.
These specifications about the blind rivet features seriously limit the tolerances of the connection parameters and the feasible requirements. Blind rivets that comply with DIN EN ISO standards are always designed for fixed parts
Customer requirement
GESIPA® solution
Adaption to rubber, wood, plastic and other materials
Definition of max. / min. tightening value or clamping force
Watertightness
Material + stamping + coating
Accessibility problem
Extended nosepiece in combination with a rivet mandrel extension
Corrosion resistance
Through organic and inorganic surfaces e.g. Zn, ZnNi, Delta Seal, stainless steel A2 and A4 or Monel®
No noise
Monitored rest mandrel locking
Tolerance compensation
Bore-hole diameter larger than DIN
High device and system availability
Device and fastener matched to each other, GESIPA®general system
The application-specific fastener can be used for a larger number of tasks and satisfy higher requirements thanks to the targeted specification of the material, surfaces, geometric dimensions and in particular the functional properties. For example the following customer requirements can be satisfied:
Assembly rail
• •
„compressed sponge rubber“
• • Steel trough sheet metal roof
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• Rivet body alu with Solar-Sealcoating
Elimination of access problems to rivet positions Adaptation to corrosion requirements to ensure higher resistance to environmental influences Production of splashwater protected joints whilst maintaining good mechanical properties Compensation of larger fluctuations in the part parameters Adaptation of the mechanical connection properties to the various joining materials
The experts in blind riveting
Requirement
Possible monitoring criteria
Was a blind rivet processed in the application?
• Monitoring of the spent mandrel evacuation • Use of devices with spring-loaded trigger system
Where all blind rivets processed for the application?
• Monitoring and counting of the spent mandrels • Use of devices with spring-loaded trigger system
Was the right blind rivet processed?
• Monitoring of the mandrel break force • Use of devices with spring-loaded trigger system
Was the defined connection quality achieved at this blind rivet point?
• Monitoring of the break force and path/time
Blind rivets
1
Typical requirements on setting process monitoring
Speak to our technical sales We offer technical support in the field of fastening technology. This gives you an advantage in terms of efficiency and quality because you always use the correct fastener. We are also able to meet customer requirements thanks to our years of experiece in the fastening technology field.
The experts in blind riveting
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Blind rivet range » multifunctional » resistant » application-specific
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The experts in blind riveting
Blind rivets
1 The experts in blind riveting
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Blind rivets alu/steel standard
(Dome head)
Rivet body: Aluminium alloy Mandrel: Steel, zinc-plated Rivet body
Grip range
Part no.
Quantity per box
2.4
2.4 x 4
0.5 - 1.5
630 0014
A 1000
Hole-Ø: 2.5 mm
2.4 x 6
1.5 - 3.5
630 0022
"
2.4 x 8
3.5 - 5.0
630 0030
"
3
3x4
0.5 - 1.5
630 0103
A 500
Hole-Ø: 3.1 mm
3x5
1.5 - 2.5
630 0111
"
4.8 x 14
8.0 - 10.0
630 0758
"
3x6
2.5 - 3.5
630 0138
"
4.8 x 16
10.0 - 12.0
630 0766
"
3x7
3.5 - 4.5
630 0146
"
4.8 x 18
12.0 - 14.0
630 0774
"
D1 x L mm
mm
Rivet body
Grip range
Part no.
Quantity per box
4.8 x 6
2.0 - 2.5
630 0707
B 500
D1 x L mm
4.8 Hole-Ø: 4.9 mm
mm
4.8 x 8
2.5 - 4.5
630 0715
"
4.8 x 10
4.5 - 6.0
630 0723
"
4.8 x 12
6.0 - 8.0
630 0731
"
3x8
4.5 - 5.0
630 0154
"
4.8 x 20
14.0 - 15.0
630 0782
B 250
3 x 10
5.0 - 7.0
630 0162
"
4.8 x 25
15.0 - 20.0
630 0804
"
3 x 12
7.0 - 9.0
630 0170
"
4.8 x 30
20.0 - 25.0
630 0820
A 100
3 x 14
9.0 - 11.0
630 0189
"
5x6
2.0 - 2.5
630 0901
B 500
3 x 16
11.0 - 13.0
630 0197
"
5x8
2.5 - 4.5
630 0928
"
3 x 18
13.0 - 15.0
630 0200
A 250
5 x 10
4.5 - 6.0
630 0936
"
3 x 20
15.0 - 17.0
630 0219
"
5 x 12
6.0 - 8.0
630 0944
"
3 x 25
17.0 - 22.0
630 0227
"
5 x 14
8.0 - 10.0
630 0952
"
3 x 30
22.0 - 26.0
630 0235
"
5 x 16
10.0 - 12.0
630 0960
"
3.2
3.2 x 4
0.5 - 1.5
630 0308
A 500
5 x 18
12.0 - 14.0
630 0979
"
Hole-Ø: 3.3 mm
3.2 x 6
1.5 - 3.5
630 0316
"
5 x 20
14.0 - 15.0
630 0987
B 250
3.2 x 8
3.5 - 5.0
630 0324
"
5 x 25
15.0 - 20.0
630 1002
"
3.2 x 10
5.0 - 7.0
630 0332
"
5 x 30
20.0 - 25.0
630 1029
A 100
3.2 x 12
7.0 - 9.0
630 0340
"
5 x 35
25.0 - 30.0
630 1045
"
3.2 x 14
9.0 - 11.0
630 0081
"
5 x 40
30.0 - 35.0
630 1061
"
3.2 x 16
11.0 - 13.0
630 0359
B 500
5 x 45
35.0 - 40.0
630 1096
B 100
3.2 x 18
13.0 - 15.0
630 0383
"
5 x 50
40.0 - 45.0
630 1126
"
3.2 x 20
15.0 - 17.0
630 0367
"
5 x 55
45.0 - 48.0
630 1142
"
3.2 x 25
17.0 - 22.0
630 0375
"
5 x 60
48.0 - 52.0
630 1169
"
4
4x5
0.5 - 1.5
630 0405
A 500
5 x 65
52.0 - 57.0
630 1185
"
Hole-Ø: 4.1 mm
4x6
1.5 - 3.0
630 0413
"
5 x 70
57.0 - 62.0
630 1207
"
4x7
3.0 - 4.0
630 0421
"
5 x 80
62.0 - 72.0
630 1223
"
4x8
4.0 - 5.0
630 0448
"
4 x 10
5.0 - 6.5
630 0456
"
4 x 12
6.5 - 8.5
630 0464
B 500
4 x 14
8.5 - 10.5
630 0472
"
4 x 16
10.5 - 12.5
630 0480
4 x 18
12.5 - 14.5
4 x 20
14.5 - 16.5
4 x 25
24
5 Hole-Ø: 5.1 mm
6
6x8
2.0 - 3.0
630 1304
B 250
6 x 10
3.0 - 5.0
630 1312
"
6 x 12
5.0 - 7.0
630 1320
"
6 x 14
6.5 - 8.5
630 1330
"
"
6 x 16
7.0 - 11.0
630 1339
"
630 0499
"
6 x 18
11.0 - 13.0
630 1347
"
630 0502
"
6 x 20
13.0 - 15.0
630 1355
"
16.5 - 21.5
630 0529
"
6 x 25
15.0 - 20.0
630 1371
B 200
4 x 30
21.5 - 26.0
630 0545
B 250
6 x 30
20.0 - 24.0
630 1401
"
4 x 35
26,0 - 30.0
630 0561
"
6 x 35
24.0 - 29.0
630 1436
B 100
4 x 40
30.0 - 35.0
630 0596
"
6 x 40
29.0 - 34.0
630 1452
"
6 x 50
34.0 - 44.0
630 1495
"
Hole-Ø: 6.1 mm
The experts in blind riveting
Rivet body
D1 x L mm
Grip range
Part no.
Quantity per box
mm
6.4
6.4 x 12
2.0 - 6.0
630 1606
B 250
Hole-Ø: 6.5 mm
6.4 x 14
6.0 - 8.0
630 1612
"
6.4 x 16
6.0 - 10.0
630 1622
"
6.4 x 18
10.0 - 12.0
630 1940
"
6.4 x 20
12.0 - 14.0
630 1649
B 200
6.4 x 25
14.0 - 18.0
630 1665
"
6.4 x 30
18.0 - 23.0
630 1681
B 100
Blind rivets
1
Blind rivets alu/steel
Chart shear and tensile strength alu/steel standard Rivet Ø mm
N
Shear strength
(kp)
N
Tensile strength (kp)
Mandrel Ø mm
Max. head Ø mm
1.5
5.0
2.4
350
(35)
450 (46)
3
700
(71)
900 (92)
1.8
6.5
3.2
720
(73)
950 (97)
1.95
6.5
(143)
2,000 (204)
2.1
8.0
(87)
1,000 (102)
2.1
8.0
4 x 5-25 4 x 30-40
1,400 n
4.8
850
(184)
2,700 (275)
2.7
9.5
5 x 6 - 35
1,800
2,000 (204)
2,800 (285)
2.7
9.5
5 x 40 - 80
1,400 (143)
2,000 (204)
2.7
9.5
6
3,100 (316)
3,800 (388)
3.2
12.0
6.4
3,400 (347)
4,600 (469)
3.65
13.0
n Rivet body: AlMgSi
Test procedure according to DIN EN ISO 14589
countersunk
(120°)
Rivet body: Aluminium alloy Mandrel: Steel, zinc-plated rivet body
Grip range
Part no.
3
3x4
1.0 - 1.5
630 2106
A 500
Hole-Ø: 3.1 mm
3x6
1.5 - 3.5
630 2130
"
3x8
3.5 - 5.0
630 2157
"
3 x 10
5.0 - 7.0
630 2165
"
3 x 12
7.0 - 9.0
630 2173
"
3 x 14
9.0 - 10.5
630 2177
"
3 x 16
9.0 - 13.0
630 2181
"
4
4x6
1.5 - 3.0
630 2416
A 500
Hole-Ø: 4.1 mm
4x8
3.0 - 5.0
630 2440
4 x 10
5.0 - 6.5
4 x 12
6.5 - 8.5
4 x 14
D1 x L mm
mm
Quantity per box
rivet body
Grip range
D1 x L mm
5
Part no.
Quantity per box
mm
5x8
2.0 - 4.5
630 2920
B 500
5 x 10
4.5 - 6.0
630 2939
"
5 x 12
6.0 - 8.0
630 2947
"
5 x 14
8.0 - 9.5
630 2950
"
5x 16
8.0 - 12.0
630 2963
"
5 x 18
12.0 - 14.0
630 2793
"
5 x 20
14.0 - 15.0
630 2971
B 250
5 x 25
15.0 - 20.0
630 3005
"
"
5 x 30
20.0 - 25.0
630 3021
A 100
630 2459
"
5 x 35
25.0 - 30.0
630 3048
"
630 2467
B 500
8.5 - 10.0
630 2470
"
4 x 16
8.5 - 12.5
630 2483
"
4 x 18
12.5 - 14.5
630 2378
"
4 x 20
14.5 - 16.5
630 2505
"
The experts in blind riveting
Hole-Ø: 5.1 mm
The information on shear and tensile strength, rivet pin diameters and the maximum setting head diameters can be found on page 26.
25
Blind rivets alu/steel Large flange Rivet body: Aluminium alloy Mandrel: Steel, zinc-plated
Rivet body
Grip range
Part no.
Quantity per box
3.2 K 9.5
3.2 x 6
1.5 - 3.5
630 3315
A 500
3.2 x 8
3.5 - 5.0
630 3323
"
Hole-Ø: 3.3 mm
3.2 x 10
5.0 - 7.0
630 3331
"
D1 x L mm
mm
Rivet body
Grip range
Part no.
Quantity per box
5x8
2.5 - 4.5
630 3927
B 500
5 x 10
4.5 - 6.0
630 3935
"
5 x 12
6.0 - 8.0
630 3943
"
D1 x L mm
5K 11 Hole-Ø: 5.1 mm
mm
3.2 x 12
7.0 - 9.0
630 3358
"
5 x 14
8.0 - 10.0
630 3897
"
3.2 x 16
9.0 - 13.0
630 3366
B 500
5 x 16
10.0 - 12.0
630 3951
"
4K 12
4x6
1.5 - 3.0
630 3412
B 500
5 x 18
12.0 - 14.0
630 3838
B 250
4x8
3.0 - 5.0
630 3447
"
5 x 20
14.0 - 15.0
630 3986
"
Hole-Ø: 4.1 mm
4 x 10
5.0 - 6.5
630 3455
"
5 x 25
15.0 - 20.0
630 4001
"
4 x 12
6.5 - 8.5
630 3463
"
5 x 30
20.0 - 25.0
630 4028
B 100
4 x 16
8.5 - 12.5
630 3471
"
5x8
2.5 - 4.5
630 4036
B 250
5 x 10
4.5 - 6.0
630 4044
"
5 x 12
6.0 - 8.0
630 4052
"
4.8 K 16 Hole-Ø: 4.9 mm
5K 14
4 x 20
12.5 - 16.5
630 3501
B 250
4.8 x 8
2.5 - 4.5
630 3714
B 250
4.8 x 10
4.5 - 6.0
630 3722
"
5 x 14
8.0 - 10.0
630 4060
"
4.8 x 12
6.0 - 8.0
630 3730
"
5 x 16
10.0 - 12.0
630 4079
"
Hole-Ø: 5.1 mm
4.8 x 16
8.0 - 12.0
630 3765
"
5 x 18
12.0 - 14.0
630 4087
"
4.8 x 20
12.0 - 15.0
630 3781
"
5 x 20
14.0 - 15.0
630 4095
"
4.8 x 25
15.0 - 20.0
630 3803
"
5 x 25
15.0 - 20.0
630 4117
"
5 x 30
20.0 - 25.0
630 4133
B 100
Chart shear and tensile strength Alu/Steel Counter sunk and Large flange Rivet Ø N
(kp)
N
(kp)
mm
Max. head Ø Alu / Steel mm
3
700
(71)
900
(91)
1.8
6.0
4
1,400
(143)
2,000
(204)
2.1
7.5
5
2,000
(204)
2,800
(285)
2.7
9.0
mm
3.2 K 9,5 only Al/Steel
Shear strength
720
Tensile strength
(73)
950
Mandrel Ø
(97)
1.95
9.5
4 K 12 only A/Steel
1,400
(143)
2,000
(204)
2.1
12.0
4.8 K 16 only A/Steel
1,800
(184)
2,700
(275)
2.7
16.0
5 K 11
2,000
(204)
2,800
(285)
2.7
11.0
5 K 14
2,000
(204)
2,800
(285)
2.7
14.0
Test procedure according to DIN EN ISO 14589
26
The experts in blind riveting
Standard
Blind rivets
1
Blind rivets alu/stainless (Dome head)
Rivet body: Aluminium alloy Mandrel: Stainless steel A2
Rivet body
Grip range
Part no.
Quantity per box
3
3x4
0.5 - 1.5
632 0104
A 500
Hole-Ø: 3.1 mm
3x6
1.5 - 3.5
632 0112
"
3x8
3.5 - 5.0
632 0155
"
3 x 10
5.0 - 7.0
632 0163
"
4.8 x 12
6.0 - 8.0
632 0209
"
3 x 12
7.0 - 9.0
632 0171
"
4.8 x 14
8.0 - 10.0
632 0212
"
D1 x L mm
mm
Rivet body
Grip range
Part no.
Quantity per box
4.8 x 6
2.0 - 2.5
632 0199
B 500
D1 x L mm
4.8 Hole-Ø: 4.9 mm
mm
4.8 x 8
2.5 - 4.5
632 0200
"
4.8 x 10
4.5 - 6.0
632 0202
"
3 x 16
9.0 - 13.0
632 0198
"
4.8 x 16
10.0 - 12.0
632 0215
"
3.2
3.2 x 4
0.5 - 1.5
632 0328
A 500
4.8 x 18
12.0 - 14.0
632 0218
"
Hole-Ø: 3.3 mm
3.2 x 6
1.5 - 3.5
632 0330
"
4.8 x 20
14,0 - 15,0
632 0222
B 250
4.8 x 25
15.0 - 20.0
632 0225
"
5x8
2.5 - 4.5
632 0929
B 500
5 x 10
4.5 - 6.0
632 0937
"
5 x 12
6.0 - 8.0
632 0945
"
8.0 - 10.0
632 0953
"
4 Hole-Ø: 4.1 mm
3.2 x 8
3.5 - 5.0
632 0235
"
3.2 x 10
5.0 - 7.0
632 0238
"
5
3.2 x 12
7.0 - 9.0
632 0240
"
3.2 x 14
9.0 - 11.0
632 0332
"
Hole-Ø: 5.1 mm
3.2 x 16
11.0 - 13.0
632 0335
B 500
5 x 14
3.2 x 18
13.0 - 15.0
632 0340
"
5 x 16
10.0 - 12.0
632 0961
"
"
5 x 18
12.0 - 14.0
632 0988
"
3.2 x 20
15.0 - 17.0
632 0345
3.2 x 25
17.0 - 22.0
632 0348
"
5 x 20
14.0 - 15.0
632 0996
B 250
4x6
1.5 - 3.0
632 0414
A 500
5 x 25
15.0 - 20.0
632 1003
"
4x8
3.0 - 5.0
632 0449
"
5 x 30
20.0 - 25.0
632 1011
A 100
4 x 10
5.0 - 6.5
632 0457
"
5 x 35
25.0 - 30.0
632 1046
"
5 x 40
30.0 - 35.0
632 1062
"
4 x 12
6.5 - 8.5
632 0465
B 500
4 x 14
8.5 - 10.5
632 0279
"
4 x 16
10.5 - 12.5
632 0481
"
4 x 18
12.5 - 14.5
632 0473
"
4 x 20
14.5 - 16.5
632 0503
"
4 x 25
16.5 - 21.5
632 0511
"
Material surcharge will be added at a daily rate.
The experts in blind riveting
27
Blind rivets alu/stainless Large flange
Rivet body: Aluminium alloy Rivet body
Grip range
Part no.
5x8
2.5 - 4.5
632 3928
B 500
5 x 10
4.5 - 6.0
632 3936
"
5 x 12
6.0 - 8.0
632 3944
"
5 x 14
8.0 - 10.0
632 3847
"
5 x 16
10.0 - 12.0
632 3952
5 x 18
12.0 - 14.0
632 3855
5 x 20
14.0 - 15.0
632 3987
5 x 25
15.0 - 20.0
632 4002
5 x 30
20.0 - 25.0
632 4029
D1 x L mm
5K 11 Hole-Ø: 5.1 mm
mm
Quantity per box
Rivet body
Grip range
Part no.
Quantity per box
5x8 5 x 10
2.5 - 4.5
632 4037
B 250
4.5 - 6.0
632 4045
"
5 x 12
6.0 - 8.0
632 4053
"
5 x 14
8.0 - 10.0
632 4150
"
"
5 x 16
10.0 - 12.0
632 4061
"
B 250
5 x 18
12.0 - 14.0
632 4169
"
"
5 x 20
14.0 - 15.0
632 4096
"
"
5 x 25
15.0 - 20.0
632 4118
"
B 100
5 x 30
20.0 - 25.0
632 4134
B 100
D1 x L mm
5K 14 Hole-Ø: 5.1 mm
mm
Material surcharge will be added at a daily rate.
Chart shear and tensile strength alu/stainless standard and large flange Rivet Ø N
(kp)
N
(kp)
mm
Max. head Ø Alu / Stainless mm
3
700
(71)
900
(91)
1.8
6.5
3.2
720
mm
Shear strength
Tensile strength
(73)
950
Mandrel Ø
(97)
1.95
6.5
4
1,400
(143)
2,000
(204)
2.1
8.0
4.8
1,800
(184)
2,700
(275)
2.7
9.5
5
2,000
(204)
2,800
(285)
2.7
9.5
5 K 11
2,000
(204)
2,800
(285)
2.7
11.0
5 K 14
2,000
(204)
2,800
(285)
2.7
14.0
Test procedure according to DIN EN ISO 14589
28
The experts in blind riveting
Blind rivets
1
Blind rivets alu/alu Standard
(Dome head)
Rivet body: Aluminium alloy Mandrel: Aluminium
Rivet body
D1 x L mm
Grip range
Part no.
3.2
3.2 x 6.1
0.8 - 3.2
647 0017
A 500
Hole-Ø: 3.3 mm
3.2 x 7.6
3.2 - 4.8
647 0033
"
4 Hole-Ø: 4.1 mm
mm
Quantity per box
Rivet body
Grip range
D1 x L mm
4.8 Hole-Ø: 4.9 mm
Part no.
Quantity per box
mm
4.8 x 7.2
1.5 - 3.2
647 0416
B 500
4.8 x 10.3
3.2 - 6.4
647 0432
"
3.2 x 9.2
4.8 - 6.4
647 0076
"
3.2 x 12.3
6.4 - 9.5
647 0114
"
3.2 x 15.5
9.5 - 12.7
647 0130
B 500
4.8 x 19.9
12.7 - 15.9
647 0556
"
4 x 6.6
1.5 - 3.2
647 0238
B 500
4.8 x 23.0
15.9 - 19.0
647 0572
B 250 B 250
4.8 x 13.5
6.4 - 9.5
647 0475
"
4.8 x 16.7
9.5 - 12.7
647 0513
"
4 x 9.8
3.2 - 6.4
647 0254
"
6.4
6.4 x 12.0
1.5 - 6.4
647 0610
4 x 12.9
6.4 - 9.5
647 0297
"
6.4 x 14.9
6.4 - 9.5
647 0637
"
4 x 16.1
9.5 - 12.7
647 0335
"
Hole-Ø: 6.5 mm
6.4 x 18.1
9.5 - 12.7
647 0653
A 100
6.4 x 24.4
12.7 - 19.0
647 0688
"
Rivet body D1 x L mm
Grip range
Part no.
Quantity per box
4.8 K 16
4.8 x 10.3
1.5 - 6.4
647 4314
B 250
4.8 x 13.5
6.4 - 9.5
647 4330
"
Hole-Ø: 4,9 mm
4.8 x 16.7
9.5 - 12.7
647 4357
"
4.8 x 19.9
12.7 - 15.9
647 4373
"
4.8 x 23.0
15.9 - 19.0
647 4381
"
Large flange Rivet body: Aluminium alloy Mandrel: Aluminium
Rivet body
3.2 K 9.5 Hole-Ø: 3.3 mm
D1 x L mm
Grip range
Part no.
3.2 x 6.1
0.8 - 3.2
647 4217
A 500
3.2 x 9.2
3.2 - 6.4
647 4233
"
3.2 x 12.3
6.4 - 9.5
647 4268
B 500
mm
Quantity per box
mm
Chart shear and tensile strength alu/alu standard and large flange Rivet Ø mm
N
3.2
530
4
840
Shear strength
(kp)
N
(54)
660
Tensile strength
(kp)
Mandrel Ø mm
Setzkopf-Ø mm
(67)
1.95
6.5 8.0
(85)
1,020
(103)
2.45
4.8
1,150
(117)
1,420
(144)
2.9
9.5
6.4
2,040
(207)
2,490
(253)
3.85
12.9
(95)
1.95
9.5
(200)
2.9
16.0
3.2 K 9,5
725
4.8 K 16
1,520
(74) (155)
930 1,960
Test procedure according to DIN EN ISO 14589
The experts in blind riveting
29
Blind rivets Steel/steel Standard
(Dome head)
Rivet body: Steel, zinc-plated Mandrel: Steel, zinc-plated Rivet body
Grip range
Part no.
Quantity per box
3
3x5
0.5 - 2.0
631 0117
A 500
Hole-Ø: 3.1 mm
3x6
2.0 - 3.0
631 0133
"
3x8
3.0 - 5.0
631 0141
"
3 x 10
5.0 - 6,5
631 0168
"
3 x 12
6.5 - 8.5
631 0176
"
3 x 14
9.0 - 11.0
631 0184
3 x 16
8.5 - 12.5
631 0192
3 x 18
12.5 - 14.5
631 0206
3 x 20
14.5 - 16.5
3.2 x 6
0.5 - 3.0
3.2 x 8
3.0 - 5.0
3.2 x 10
5.0 - 6.5
D1 x L mm
3.2 Hole-Ø: 3.3 mm
Rivet body
Grip range
Part no.
Quantity per box
5x8
2.0 - 4.0
631 0915
B 500
5 x 10
4.0 - 6.0
631 0923
"
5 x 12
6.0 - 8.0
631 0931
"
5 x 14
8.0 - 9.5
631 0958
"
5 x 16
9.5 - 11.0
631 0966
"
"
5 x 18
11.0 - 13.0
631 0974
"
B 500
5 x 20
13.0 - 15.0
631 0982
B 250
"
5 x 25
15.0 - 20.0
631 1008
"
631 0214
"
5 x 30
20.0 - 25.0
631 1024
A 100
631 0303
A 500
5 x 35
25.0 - 30.0
631 1040
"
631 0311
"
5 x 40
30.0 - 34.0
631 1067
B 100
631 0338
"
5 x 45
34.0 - 39.0
631 1091
B 100
mm
3.2 x 12
6.5 - 8.5
631 0346
"
3.2 x 14
9.0 - 11.0
631 0350
"
3.2 x 16
8.5 - 12.5
631 0354
B 500
3.2 x 18
12.5 - 14.5
631 0249
"
3.2 x 20
14.5 - 16.5
631 0362
"
4
4x6
0.5 - 2.5
631 0419
A 500
Hole-Ø: 4.1 mm
4x8
2.5 - 4.5
631 0443
"
4.8 Hole-Ø: 4.9 mm
30
D1 x L mm
5 Hole-Ø: 5.1 mm
mm
5 x 50
39.0 - 44.0
631 1121
B 100
6
6 x 10
2.5 - 4.5
631 1202
B 250
Hole-Ø: 6.1 mm
6 x 12
4.5 - 6.5
631 1210
"
6 x 14
6.5 - 8.5
631 1229
"
6 x 16
8.5 - 10.5
631 1237
"
6 x 20
10.5 - 14.5
631 1245
"
6 x 25
14.5 - 19.5
631 1253
"
6.4 x 8
1.0 - 3.0
631 1598
B 250
6.4 x 12
3.0 - 6.0
631 1601
"
6.4
4 x 10
4.5 - 6.5
631 0451
B 500
4 x 12
6.5 - 8.5
631 0478
"
4 x 14
8.5 - 10.5
631 0482
"
6.4 x 16
6.0 - 9.0
631 1628
"
4 x 16
8.5 - 12.0
631 0486
"
6.4 x 18
9.0 - 11.0
631 1563
B 200
4 x 18
12.0 - 14.0
631 0516
"
6.4 x 20
11.0 - 13.0
631 1644
"
4 x 20
14.0 - 16.0
631 0508
"
6.4 x 25
13.0 - 17.0
631 1660
"
4 x 25
16.0 - 21.0
631 0524
"
4.8 x 8
2.0 - 4.0
631 0710
B 500
4.8 x 10
4.0 - 6.0
631 0729
"
4.8 x 12
6.0 - 8.0
631 0737
"
4.8 x 14
8.0 - 10.0
631 0750
"
4.8 x 16
8.0 - 11.0
631 0761
"
4.8 x 20
11.0 - 15.0
631 0788
B 250
4.8 x 25
15.0 - 20.0
631 0818
"
Hole-Ø: 6.5 mm
The experts in blind riveting
Countersunk
(120°)
Blind rivets
1
Blind rivets Steel/steel
Rivet body: Steel, zinc-plated Mandrel: Steel, zinc-plated Rivet body
Grip range
Part no.
Quantity per box
3x6
1.0 - 3.0
631 2136
A 500
D1 x L mm
3
mm
Rivet body
Grip range
Part no.
Quantity per box
5x8
2,0 - 4,0
631 2926
B 500
5 x 10
4,0 - 6,0
631 2934
"
5 x 12
6,0 - 8,0
631 2942
"
8,0 - 9,5
631 2810
"
D1 x L mm
5
mm
3x8
3.0 - 5.0
631 2152
"
3 x 10
5.0 - 6.5
631 2160
"
3 x 12
6.5 - 8.5
631 2179
"
5 x 14
4
4x6
1.5 - 2,5
631 2411
A 500
5 x 16
9,5 - 11,0
631 2969
"
Hole-Ø: 4.1 mm
4x8
2,5 - 4,5
631 2446
"
5 x 20
11,0 - 15,0
631 2977
B 250
5 x 25
15,0 - 20,0
631 3000
"
Hole-Ø: 3.1 mm
Hole-Ø: 5,1 mm
4 x 10
4,5 - 6,5
631 2454
B 500
4 x 12
6,5 - 8,5
631 2462
"
4 x 16
8,5 - 12,0
631 2489
"
4 x 20
12,0 - 16,0
631 2500
"
Chart shear and tensile strength Steel/steel standard Rivet Ø mm
N
Shear strength
(kp)
N
Tensile strength (kp)
Mandrel Ø mm
Max. head Ø mm
3
1,000
(102)
1,300
(133)
1.95
6.5
3.2
1,200
(122)
1,500
(153)
2.0
6.5
4
2,000
(204)
2,500
(255)
2.5
8.0
4.8
2,900
(296)
4,000
(408)
3.0
9.5
5
3,100
(316)
4,400
(449)
3.0
9.5
6
4,400
(449)
6,000
(612)
3.65
12.0
6.4
4,900
(500)
6,800
(694)
3.85
13.0
Test procedure according to DIN EN ISO
Chart shear and tensile strength Steel/steel Counter sunk Rivet Ø mm
Shear strength N
Tensile strength (kp)
N
Mandrel Ø (kp)
mm
Max. head Ø mm
3
1,000
(102)
1,300
(133)
1.95
6.0
4
2,000
(204)
2,500
(255)
2.5
7.5
5
3,100
(316)
4,400
(449)
3.0
9.0
Test procedure according to DIN EN ISO
The experts in blind riveting
31
Blind rivets copper/steel Standard
(Dome head)
Rivet body: Copper Mandrel: Steel, zinc-plated Rivet body
Grip range
Part no.
Quantity per box
3
3x4
0.5 - 1.5
634 0105
A 500
Hole-Ø: 3.1 mm
3x6
1.5 - 3.0
634 0121
"
3x8
3.0 - 5.0
634 0156
"
3 x 10
5.0 - 7.0
634 0164
"
3 x 12
7.0 - 9.0
634 0172
"
D1 x L mm
mm
Rivet body
Grip range
Part no.
Quantity per box
4x6
0.5 - 3.5
634 0415
A 500
D1 x L mm
4
mm
4x8
3.5 - 4.5
634 0431
"
4 x 10
4.5 - 6.5
634 0458
"
4 x 12
6,5 - 8.5
634 0466
"
Rivet body
Grip range
Part no.
Quantity per box
4
4x6
0.5 - 3.5
635 0410
A 500
Hole-Ø: 4.1 mm
4x8
3.5 - 4.5
635 0445
"
4 x 10
4.5 - 6.5
635 0453
"
4 x 12
6.5 - 8.5
635 0461
"
Hole-Ø: 4.1 mm
Blind rivets copper/bronze Standard
(Dome head)
Rivet body: Copper Mandrel: Bronze Rivet body
Grip range
Part no.
3
3x4
0.5 - 1.5
635 0100
A 500
Hole-Ø: 3.1 mm
3x6
1.5 - 3.0
635 0135
"
D1 x L mm
mm
Quantity per box
3x8
3.0 - 5.0
635 0151
"
3 x 10
5.0 - 7.0
635 0178
"
3 x 12
7.0 - 9.0
635 0186
"
D1 x L mm
mm
Chart shear and tensile strength copper/steel and copper/bronze Rivet Ø mm
Shear
Tensile
strength
strength N
Mandrel Ø mm
Max. head Ø mm
N
(kp)
3
800
(82)
1,000 (102)
1.8
6.5
4
1,500 (163)
2,200 (225)
2.1
8.0
(kp)
Test procedure according to DIN EN ISO 14589
32
The experts in blind riveting
Standard
Blind rivets
1
Blind rivets A2 Stainless steel (Dome head)
Rivet body: Stainless steel A2 — Nr. 1.4567 Mandrel: Stainless steel A2 Rivet body
Grip range
Part no.
Quantity per box
3
3x6
1.0 - 3.0
633 0134
A 500
Hole-Ø: 3.1 mm
3x8
3.0 - 5.0
633 0150
"
3 x 10
5.0 - 6.5
633 0169
"
3 x 12
6.5 - 8.5
633 0177
"
3 x 14
8.5 - 10.5
633 0185
"
3 x 16
10.5 - 12.5
633 0193
"
3.2
3.2 x 6
1.0 - 3.0
633 0312
A 500
Hole-Ø: 3.3 mm
3.2 x 8
3.0 - 5.0
633 0320
"
D1 x L mm
4 Hole-Ø: 4.1 mm
mm
Rivet body
Grip range
Part no.
Quantity per box
4.8
4.8 x 6
1.5 - 3.0
633 0610
B 500
Hole-Ø: 4.9 mm
4.8 x 8
2,0 - 4,0
633 0614
"
4.8 x 10
4,0 - 6,0
633 0622
"
4.8 x 12
6,0 - 8,0
633 0630
"
4.8 x 14
8,0 - 9,5
633 0649
"
4.8 x 16
9,5 - 11,0
633 0657
"
4.8 x 20
11,0 - 15,0
633 0673
B 250
4.8 x 25
15,0 - 20,0
633 0680
B 250 A 100
D1 x L mm
mm
3.2 x 10
5.0 - 6.5
633 0339
"
4.8 x 30
20,0 - 25,0
633 0690
3.2 x 12
6.5 - 8.5
633 0347
"
4.8 x 35
25,0 - 30,0
633 0700
"
3.2 x 14
8.5 - 10.5
633 0363
"
5
5x8
2,0 - 4,0
633 0924
B 500
3.2 x 16
10.5 - 12.5
633 0355
"
4,0 - 6,0
633 0932
"
1.0 - 2.5
633 0401
A 500
Hole-Ø: 5.1 mm
5 x 10
4x6
5 x 12
6,0 - 8,0
633 0940
"
4x8
2.5 - 4.5
633 0444
"
5 x 14
8,0 - 9,5
633 0959
"
4 x 10
4.5 - 6.5
633 0452
B 500
5 x 16
9,5 - 11,0
633 0967
"
4 x 12
6.5 - 8.5
633 0460
"
5 x 20
11,0 - 15,0
633 0983
B 250
4 x 14
8.5 - 10.5
633 0533
"
5 x 25
15,0 - 20,0
633 1009
"
4 x 16
10.5 - 12.0
633 0487
"
5 x 30
20,0 - 25,0
633 1025
A 100
4 x 20
12.0 - 16.0
633 0509
"
5 x 35
25,0 - 30,0
633 1041
"
4 x 25
16.0 - 21.0
633 0525
"
5 x 40
30,0 - 34,0
633 1033
"
Rivet body
Grip range
Part no.
Quantity per box
Material surcharge will be added at a daily rate.
Countersunk
(120°)
Rivet body: Stainless steel A2 — Nr. 1.4567 Mandrel: Stainless steel A2 Rivet body
Grip range
Part no.
3
3x6
1.5 - 3.0
633 2013
A 500
Hole-Ø: 3.1 mm
3x8
3.0 - 5.0
633 2024
"
3 x 10
5.0 - 6.5
633 2035
"
3 x 12
6.5 - 8.5
633 2046
"
3.2 x 6
1.5 - 3.0
633 2114
A 500
D1 x L mm
3.2 Hole-Ø: 3.3 mm
mm
Quantity per box
D1 x L mm
4 Hole-Ø: 4.1 mm
4.8 Hole-Ø: 4.9 mm
3.2 x 8
3.0 - 5.0
633 2125
"
3.2 x 10
5.0 - 6.5
633 2136
"
5
3.2 x 12
6.5 - 8.5
633 2147
"
Hole-Ø: 5.1 mm
Material surcharge will be added at a daily rate.
mm
4x8
1.5 - 4.5
633 2201
A 500
4 x 10
4.5 - 6.5
633 2213
B 500
4 x 12
6.5 - 8.5
633 2225
"
4.8 x 8
2.5 - 4.0
633 2323
B 500
4.8 x 10
4.0 - 6.0
633 2334
"
4.8 x 12
6.0 - 8.0
633 2335
"
5x8
2.0 - 4.0
633 2508
B 500
5 x 10
4.0 - 6.0
633 2510
"
5 x 12
6.5 - 8.5
633 2512
"
The information on shear and tensile strength, rivet pin diameters and the maximum setting head diameters can be found on page 34.
The experts in blind riveting
33
Blind rivets A2 Stainless steel
Large flange
Rivet body: Stainless steel A2 — Nr. 1.4567 Mandrel: Stainless steel A2 Rivet body
Grip range
Part no.
Quantity per box
4.8 x 14
8.0 - 9.5
633 0800
B 250
K 15
4.8 x 16
9.5 - 11.0
633 0825
"
Hole-Ø:
4.8 x 20
11.0 - 15.0
633 0850
"
4.9 mm
4.8 x 25
15.0 - 20.0
633 0870
B 200
4.8 x 30
20.0 - 25.0
633 0880
B 100
4.8 x 35
25.0 - 30.0
633 0890
"
D1 x L mm
4.8 -
mm
Material surcharge will be added at a daily rate.
Chart shear and tensile strength A2-Stainless steel Standard, Counter sunk and A2-Stainless steel / A2-Stainless steel Counter sunk Rivet Ø mm
Tensile strength
Shear strength N
(kp)
N
Mandrel Ø
Max. head Ø
(kp)
mm
mm
3
1,600
(163)
2,000
(205)
2.0
6.5
3.2
1,900
(275)
2,500
(255)
2.0
6.5
4
2,700
(275)
3,600
(367)
2.6
8.0
4 x 20 - 25
3,800
(385)
4,500
(479)
2.6
8.0
4.8
4,000
(408)
5,000
(510)
3.2
9.5
5
4,700
(479)
5,900
(602)
3.2
9.5
5 x 40
5,900
(602)
7,200
(735)
3.2
9.5
Mandrel Ø
Max. head Ø
(kp)
mm
mm
(510)
3.2
15.0
A2-Stainless steel Large flange Rivet Ø
Tensile strength
Shear strength
mm
N
4.8
4,000
(kp) (408)
N 5,000
Test procedure according to DIN EN ISO 14589
34
The experts in blind riveting
Standard
Blind rivets
1
Blind rivets A4 Stainless steel
(Dome head)
Rivet body: Stainless steel A4 — Nr. 1.4578 Mandrel: Stainless steel A4 Rivet body
Grip range
Part no.
Quantity per box
3
3x6
1.0 - 3.0
648 0004
A 500
Hole-Ø: 3.1 mm
3x8
3.0 - 5.0
648 0012
"
D1 x L mm
mm
3 x 10
5.0 - 6.5
648 0020
"
3 x 12
6.5 - 8.5
648 0039
"
Rivet body
Grip range
Part no.
Quantity per box
4.8
4.8 x 6
1.5 - 3.0
648 0102
B 500
Hole-Ø: 4.9 mm
4.8 x 8
3.0 - 4.5
648 0113
"
4.8 x 10
4.5 - 6.0
648 0124
"
4.8 x 12
6.0 - 7.5
648 0135
"
D1 x L mm
mm
3.2
3.2 x 6
1.0 - 3.0
648 0005
A 500
4.8 x 14
8.0 - 9.5
648 0125
"
Hole-Ø: 3.3 mm
3.2 x 8
3.0 - 5.0
648 0016
"
4.8 x 16
9.5 - 11.0
648 0126
"
3.2 x 10
5.0 - 6.5
648 0027
"
4.8 x 20
11.0 - 15.0
648 0127
B 250
3.2 x 12
6.5 - 8.5
648 0049
"
4.8 x 25
15.0 - 20.0
648 0129
" A 100
4
4x6
1.0 - 2.5
648 0047
A 500
4.8 x 30
20.0 - 25.0
648 0130
Hole-Ø: 4.1 mm
4x8
2.5 - 4.5
648 0055
"
4.8 x 35
25.0 - 30.0
648 0131
"
4 x 10
4.5 - 6.5
648 0063
B 500
5x8
2.0 - 4.0
648 0128
B 500
4 x 12
6.5 - 8.5
648 0071
"
5 x 10
4.0 - 6.0
648 0136
"
4 x 14
8.5 - 10.5
648 0076
"
5 x 12
6.0 - 8.0
648 0144
"
4 x 16
10.5 - 12.0
648 0098
"
5 x 14
8.0 - 9.5
648 0146
"
5 x 16
8.0 - 11.0
648 0152
"
5 x 20
11.0 - 15.0
648 0160
B 250
5 x 25
15.0 - 20.0
648 0163
"
5 x 30
20.0 - 25.0
648 0168
A 100
5 x 35
25.0 - 30.0
648 0170
"
Material surcharge will be added at a daily rate.
5 Hole-Ø: 5.1 mm
Large flange Rivet body: Stainless steel A4 — Nr. 1.4578 Mandrel: Stainless steel A4 Rivet body
Grip range
Part no.
Quantity per box
4.8 -
4.8 x 14
8.0 - 9.5
648 0202
B 250
K 15
4.8 x 16
9.5 - 11.0
648 0210
"
Hole-Ø: 4.9 mm
4.8 x 20
11.0 - 15.0
648 0215
"
4.8 x 25
15.0 - 20.0
648 0220
B 200
4.8 x 30
20.0 - 25.0
648 0225
B 100
4.8 x 35
25.0 - 30.0
648 0230
"
D1 x L mm
mm
Material surcharge will be added at a daily rate. The information on shear and tensile strength, rivet pin diameters and the maximum setting head diameters can be found on page 36.
The experts in blind riveting
35
Blind rivets A4 Stainless steel Chart shear and tensile strength A4-Stainless steel Standard and Large flange Rivet Ø
Type
Shear strength N
mm
Tensile strength (kp)
N
Max. head Ø
(kp)
mm
mm
(205)
2.0
6.5
3
Standard
1,600
3.2
Standard
1,900
(275)
2,500
(255)
2.0
6.5
4
Standard
2,700
(275)
3,600
(367)
2.6
8.0
4 x 20 - 25
Standard
3,800
(385)
4,500
(479)
2.6
8.0
4.8
Large flange
4,000
(408)
5,000
(510)
3.2
15.0
4.8
Standard
4,000
(408)
5,000
(510)
3.2
9.5
(163)
2,000
Mandrel Ø
5
Standard
4,700
(479)
5,900
(602)
3.2
9.5
5 x 40
Standard
5,900
(602)
7,200
(735)
3.2
9.5
Test procedure according to DIN EN ISO 14589
Blind rivets Monel®
Standard
(Dome head)
Rivet body: Nickel-copper-alloy – Nr. 2.4360 Mandrel: Stainless steel-A2 Rivet body
Grip range
Part no.
Quantity per box
4
4x6
1.5 - 2.5
627 0001
A 500
Hole-Ø: 4.1 mm
4x8
2.5 - 4.5
627 0002
A 500
4 x 10
4.5 - 6.5
627 0003
B 500
4 x 12
6.5 - 8.5
627 0004
B 500
4 x 14
8.5 - 10.5
627 0005
B 500
4 x 16
10.5 - 12.0
627 0006
B 500
D1 x L mm
mm
Counter sunk
Rivet body
Grip range
Part no.
Quantity per box
4.8
4.8 x 6
1.5 - 3.0
627 0010
B 500
Hole-Ø: 4.9 mm
4.8 x 8
2.0 - 4.0
627 0011
B 500
4.8 x 10
4.0 - 6.0
627 0012
B 500
4.8 x 12
6.0 - 8.0
627 0013
B 500
4.8 x 14
8.0 - 9.0
627 0014
B 500
4.8 x 16
9.5 - 11.0
627 0015
B 500
4.8 x 20
11.0 - 15.0
627 0016
B 250
4.8 x 25
15.0 - 20.0
627 0017
B 250
4.8 x 30
20.0 - 25.0
627 0018
A 100
4.8 x 35
25.0 - 30.0
627 0019
A 100
Rivet body
Grip range
Part no.
Quantity per box
D1 x L mm
mm
Rivet body: Nickel-copper-alloy – Nr. 2.4360 Mandrel: Stainless steel-A2
Rivet body
D1 x L mm
4 Hole-Ø: 4.1 mm
36
Grip range
Part no.
mm
Quantity per box
D1 x L mm
4x8
1.5 - 4.5
627 0007
A 500
4.8
4 x 10
4.5 - 6,.5
627 0008
B 500
4 x 12
6.5 - 8.5
627 0009
B 500
Hole-Ø: 4.9 mm
mm
4.8 x 8
2.5 - 4.0
627 0020
B 500
4.8 x 10
4.0 - 6.0
627 0021
B 500
4.8 x 12
6.0 - 8.0
627 0022
B 500
The experts in blind riveting
Large flange
Blind rivets
1
Blind rivets Monel®
Rivet body: Nickel-Copper-Legierung – Nr. 2.4360 Mandrel: Stainless steel-A2 Rivet body
Grip range
Part no.
Quantity per box
4.8
4.8 x14
8.0 - 9.5
627 0023
B 250
Hole-Ø: 4.9 mm
4.8 x 16
9.5 - 11.0
627 0024
"
4.8 x 20
11.0 - 15.0
627 0025
"
D1 x L mm
mm
Rivet body
Grip range
Part no.
Quantity per box
4.8
4.8 x 25
15.0 - 20.0
627 0026
B 200
Hole-Ø: 4.9 mm
4.8 x 30
20.0 - 25.0
627 0027
B 100
4.8 x 35
25.0 - 30.0
627 0028
B 100
D1 x L mm
mm
Chart shear and tensile strength Monel® Rivet Ø
Shear strength N
mm
Tensile strength N
Mandrel Ø
Max. head Ø
(kp)
mm
mm
4
2,100
(214)
3,100
(316)
2.6
8.0
4.8
3,500
(408)
4,500
(510)
3.2
15
(kp)
Test procedure according to DIN EN ISO 14589
Blind rivets Stinox Standard
(Dome head)
Rivet body: Stainless steel A2 — Nr. 1.4567 Mandrel: Steel, zinc-plated Rivet body
Grip range
Part no.
3
3x6
1.0 - 3.0
636 0130
A 500
Hole-Ø: 3.1 mm
3x8
3.0 - 5.0
636 0157
"
D1 x L mm
Quantity per box
mm
Rivet body
Grip range
Part no.
Quantity per box
4
4x6
1.0 - 2.5
636 0416
A 500
Hole-Ø: 4.1 mm
4x8
2.5 - 4.5
636 0440
"
D1 x L mm
mm
3 x 10
5.0 - 6.5
636 0165
"
4 x 10
4.5 - 6.5
636 0459
B 500
3.2
3.2 x 6
1.0 - 3.0
636 0319
A 500
4 x 12
6.5 - 8.5
636 0467
"
Hole-Ø: 3.3 mm
3.2 x 8
3.0 - 5.0
636 0327
"
4 x 14
8.5 - 10.5
636 0473
"
3.2 x 10
5.0 - 6.5
636 0335
"
4 x 16
8.5 - 12.0
636 0483
"
4.8
4.8 x 8
2.0 - 4.0
636 0621
B 500
Hole-Ø: 4.9 mm
4.8 x 10
4.0 - 6.0
636 0634
"
4.8 x 12
6.0 - 8.0
636 0648
"
Material surcharge will be added at a daily rate.
5 Hole-Ø: 5.1 mm
Chart shear and tensile strength Stinox Standard Rivet Ø mm
Shear strength N
Tensile strength N
5x8
2.0 - 4.0
636 0920
B 500
5 x 10
4.0 - 6.0
636 0939
"
5 x 12
6.0 - 8.0
636 0947
"
Mandrel Ø
Max. head Ø
(kp)
mm
mm
3
1,600
(163)
2,000
(205)
2.0
6.5
3.2
1,900
(275)
2,500
(255)
2.0
6.5
4
2,700
(275)
3,600
(367)
2.6
8.0
4 x 20 - 25
3,800
(385)
4,500
(479)
2.6
8.0
4.8
4,000
(408)
5,000
(510)
3.2
9.5
5
4,700
(479)
5,900
(602)
3.2
9.5
5 x 40
5,900
(602)
7,200
(735)
3.2
9.5
The experts in blind riveting
(kp)
Test procedure according to DIN EN ISO 14589
37
PolyGrip ® – A most versatile small fellow
GESIPA®-PolyGrip® – Favorite for difficult and demanding applications for all kinds of materials in industrial environment.
The GESIPA® PolyGrip® range of blind rivets, originally meant to be only a multigrip rivet has meanwhile shown other multiple talents. This makes it a favourite choice for difficult and demanding applications in industrial environment. Whether in aluminium, steel or stainless steel, outdoor or indoor, with hard or soft application materials, critical hole diameters and tolerances, when nothing seems to work properly, GESIPA® PolyGrip® will usually save the day. Main features • A wide grip range: A single PolyGrip® blind rivet can replace to up to five different dimensions of DIN standard blind rivets.
Grip range of PolyGrip® blind rivets
• Outstanding hole filling capability: The rivet body expands radially during the setting process and compensates hole tolerances, centering deviations and differences in diameter, thus always building up a playfree and tight joint. • Safe rest mandrel locking: PolyGrip® blind rivets neither generate rattling noises due to free moving rest mandrels nor do they allow the risk of loss of the rest mandrel. • Splash waterproof are the PolyGrip® blind rivets under certain conditions too. Hole filling and rest mandrel locking make of them a real alternative to closed end rivets when it is essential to prevent water flowing through the whole joint and not only through the rivet body. • A large closing head: for a high tensile and unbuttoning resistance.
Grip range of conventional blind rivets
i 38
The experts in blind riveting
Blind rivets
PolyGrip ® blind rivets
1
High flexibility in design The setting process of PolyGrip® blind rivets is fully predictable and the shaft deformation can be programmed for every special application through intelligent locating of the shaft grooves. This allows to reliably predetermine the clamp force, radial shaft expansion and closing head build-up.
The production of PolyGrip® blind rivets is one of the core specialities of the GESIPA® factory in Thal, Thuringia.
alu/steel standard (Dome head) Rivet body: Aluminium alloy Mandrel: Steel, zinc-plated
3.2
Rivet body
Grip range
D1 x L mm
mm
Part no.
Quantity per box
3.2 x 8
0.5 - 5.0
670 0012
3.2 x 9,5
1.5 - 6.5
670 0020
"
3.2 x 11
3.0 - 8.0
670 0039
"
4.0
4 x 10
0.5 - 6.5
670 0071
B 500
Hole-Ø: 4.1 mm
4 x 13
3.5 - 9.5
670 0098
"
4 x 17
7.0 - 13.0
670 0101
"
4.8 x 10
0.5 - 6.5
670 0144
B 500
Hole-Ø: 3.3 mm
4.8 Hole-Ø: 4.9 mm
6.4 Hole-Ø: 6.5 mm
B 1.000
4.8 x 15
4.5 - 11.0
670 0152
"
4.8 x 17
6.5 - 13.0
670 0160
"
4.8 x 25
11.0 - 19.5
670 0217
B 250
4.8 x 30
16.0 - 24.0
670 0225
"
6.4 x 15
1.5 - 9.0
670 0268
B 250
6.4 x 20
6.0 - 14.0
670 0276
"
6.4 x 25
10.0 - 18.0
670 0284
"
The information on shear and tensile strength, rivet pin diameters and the maximum setting head diameters can be found on page 43.
Under certain conditions all GESIPA® PolyGrip® blind rivets are splash waterproof.
The experts in blind riveting
39
PolyGrip ® blind rivets alu/steel
Countersunk
3.2
Rivet body: Aluminium alloy Mandrel: Steel, zinc-plated
4.0
Hole Ø: 3.3 mm
Rivet body: Aluminium alloy Mandrel: Steel, zinc-plated
(Dome head) Rivet body: Aluminium alloy Mandrel: Stainless steel A2
mm
Part no.
Quantity per box
3.2 x 6
1.0 - 3.0
670 2000
3.2 x 10
4.0 - 7.0
670 2002
"
4x6
1.5 - 3.5
670 2010
B 500
B 1000
4 x 12
3.5 - 8.5
670 2012
"
4.8
2.0 - 5.0
670 2020
B 500
Hole Ø: 4.9 mm
4.8 x 15
5.0 - 11.0
670 2022
"
Rivet body
Grip range
D1 x L mm
mm
3.2 x 8
0.5 - 5.0
3.2 x 9,5 3.2 x 11
4.0 - K 12
4 x 10
Hole Ø: 4.1 mm
3.2 - K 9,5 Hole Ø: 3.3 mm
Part no.
Quantity per box
670 0047
B 1000
1.5 - 6.5
670 0055
"
3.0 - 8.0
670 0063
"
0.5 - 6.5
670 0128
B 500
4 x 13
3.5 - 9.5
670 0136
"
4 x 17
7.0 - 13.0
670 0209
"
4.8 - K 16
4.8 x 10
0.5 - 6.5
670 0179
B 250
Hole Ø: 4.9 mm
4.8 x 15
4.5 - 11.0
670 0187
"
4.8 x 17
6.5 - 13.0
670 0195
"
4.8 x 25
11.0 - 19.5
670 0233
B 100
4.8 x 30
16.0 - 24.0
670 0241
"
alu/stainless standard
Grip range
D1 x L mm
4.8 x 10
Hole Ø: 4.1 mm
alu/steel
large flange
Rivet body
3.2
Rivet body
Grip range
D1 x L mm
mm
Part no.
Quantity per box
3.2 x 8
0.5 - 5.0
672 0013
3.2 x 9.5
1.5 - 6.5
672 0021
"
3.2 x 11
3.0 - 8.0
672 0048
"
4.0
4 x 10
0.5 - 6.5
672 0080
B 500
Hole Ø: 4.1 mm
4 x 13
3.5 - 9.5
672 0099
"
4 x 17
7.0 - 13.0
672 0102
"
4.8 x 10
0.5 - 6,5
672 0145
B 500
Hole Ø: 3.3 mm
4.8 Hole Ø: 4.9 mm
6.4 Hole Ø: 6.5 mm
B 1000
4.8 x 15
4.5 - 11.0
672 0153
"
4.8 x 17
6.5 - 13.0
672 0161
"
4.8 x 25
11.0 - 19.5
672 0188
B 250
4.8 x 30
16,0 - 24.0
672 0196
"
6.4 x 15
1.5 - 9.0
672 0269
B 250
6.4 x 20
6.0 - 14.0
672 0277
"
6.4 x 25
10.0 - 18.0
672 0285
"
Material surcharge will be added at a daily rate.
40
The experts in blind riveting
Blind rivets
1
PolyGrip ® blind rivets alu/stainless large flange
Rivet body: Aluminium alloy Mandrel: Stainless steel A2
Rivet body
Grip range
D1 x L mm
mm
3.2 x 8
0.5 - 5.0
3.2 x 9.5
1.5 - 6.5
672 0064
"
3.2 x 11
3.0 - 8.0
672 0072
"
4.0 - K 12
4 x 10
0.5 - 6.5
672 0110
B 500
Hole Ø: 4.1 mm
4 x 13
3.5 - 9.5
672 0129
"
4 x 17
7.0 - 13.0
672 0137
"
3.2 - K 9.5 Hole Ø: 3.3 mm
Part no. 672 0056
Quantity per box B 1000
4.8 - K 16
4.8 x 10
0.5 - 6.5
672 0218
B 250
Hole Ø: 4.9 mm
4.8 x 15
4.5 - 11.0
672 0226
"
4.8 x 17
6.5 - 13.0
672 0234
"
4.8 x 25
11.0 - 19.5
672 0242
B 100
4.8 x 30
16.0 - 24.0
672 0250
"
Material surcharge will be added at a daily rate.
steel/steel standard (Dome head) Rivet body: Steel, zinc-plated Mandrel: Steel, zinc-plated
Rivet body
Grip range
D1 x L mm
mm
3.2 x 8
1.0 - 5.0
3.2 x 9.5
2.0 - 6.5
671 0026
"
3.2 x 11
3.0 - 8.0
671 0034
"
4.0
4 x 10
1.5 - 6.5
671 0077
B 500
Hole Ø: 4.1 mm
4 x 13
4.5 - 9.0
671 0085
"
3.2 Hole Ø: 3.3 mm
Part no. 671 0018
Quantity per box B 1000
4 x 17
8.5 - 13.0
671 0093
"
4.8
4.8 x 10
1.5 - 6.5
671 0131
B 500
Hole Ø: 4.9 mm
4.8 x 15
6.0 - 11.0
671 0158
"
4.8 x 17
8.5 - 13.0
671 0166
"
6.4
6.4 x 15
2.0 - 8.0
671 0263
B 250
LHole Ø: 6.5 mm
6.4 x 20
5.0 - 13.0
671 0285
"
6.4 x 25
10.0 - 18.0
671 0294
B 200
Rivet body
Grip range
Part no.
D1 x L mm
mm
Quantity per box
3.2 x 6
1.0 - 3.0
671 2000
B 1000
3.2 x 10
3.0 - 7.0
671 2002
"
steel/steel Countersunk
3.2
Rivet body: Steel, zinc-plated Mandrel: Steel, zinc-plated
4.0
Hole-Ø: 3.3 mm
4x6
1.5 - 3.5
671 2010
B 500
4 x 12
3.5 - 8.5
671 2012
"
4.8
4.8 x 10
2.0 - 6.0
671 2020
B 500
Hole-Ø: 4.9 mm
4.8 x 15
5.5 - 11.0
671 2022
"
Hole-Ø: 4.1 mm
The information on shear and tensile strength, rivet pin diameters and the maximum setting head diameters can be found on page 43.
The experts in blind riveting
41
PolyGrip ® blind rivets steel/steel large flange
Rivet body: Steel, zinc-plated Mandrel: Steel, zinc-plated
A2 stainless steel Standard Dome head Rivet body: Stainless steel A2 no. 1.4567 Mandrel: Stainless steel A2
Rivet body
Grip range
D1 x L mm
mm
3.2 x 8
1.0 - 5.0
671 0042
B 1.000
3.2 x 9.5
2.0 - 6.5
671 0050
"
3.2 x 11
3.0 - 8.0
671 0069
"
4.0 K 12
4 x 10
1.5 - 6.5
671 0107
B 500
4 x 13
4.5 - 9.0
671 0115
"
Hole Ø: 4.1 mm
4 x 17
8.5 - 13.0
671 0123
"
3.2 K 9.5 Hole Ø: 3.3 mm
Part no.
Quantity per box
4.8 K 16
4.8 x 10
1.5 - 6.5
671 0174
B 250
4.8 x 15
6.0 - 11.0
671 0182
"
Hole Ø: 4.9 mm
4.8 x 17
8.5 - 13.0
671 0190
"
Rivet body
Grip range
Part no.
D1 x L mm
mm
Quantity per box
3.2 x 8
1.0 - 5.0
673 0019
B 1.000
3.2 x 9.5
2.0 - 6.0
673 0027
"
3.2 x 11
3.0 - 8.0
673 0035
"
4.0
4 x 10
1.0 - 6.5
673 1007
B 500
Hole Ø: 4.1 mm
4 x 13
3.0 - 8.0
673 1015
"
4 x 17
7.0 - 11.0
673 1023
"
3.2 Hole Ø: 3.3 mm
4.8
4.8 x 10
1.0 - 6.5
673 2032
B 500
Hole Ø: 4.9 mm
4.8 x 15
5.0 - 10.0
673 2059
"
4.8 x 17
8.0 - 12.0
673 2067
"
6.4 x 13
2.0 - 6.5
673 3057
B 250
6.4 x 15
3.5 - 8.5
673 3034
"
6.4 x 20
7.0 - 12.5
673 3061
B 200
6.4 Hole Ø: 6.5 mm
Material surcharge will be added at a daily rate.
A4 stainless steel
3.2
Standard
Hole Ø: 3.3 mm
Dome head
Hole Ø: 4.1 mm
Rivet body: stainless steel A4 no. 1.4578 Mandrel: stainless steel A4
4.0
Rivet body
Grip range
D1 x L mm
mm
Part no.
Quantity per box
3.2 x 11
3.0 - 8.0
678 0035
B 1.000
4 x 10
1.0 - 6.5
678 1007
B 500
4.8
4.8 x 10
1.0 - 6.5
678 2032
"
Hole Ø: 4.9 mm
4.8 x 15
5.0 - 10.0
678 2059
"
Material surcharge will be added at a daily rate. The information on shear and tensile strength, rivet pin diameters and the maximum setting head diameters can be found on page 43.
42
The experts in blind riveting
Blind rivets
1
PolyGrip ® blind rivets Monel®
Rivet body
Standard
Grip range mm
D1 x L mm
Rivet body: Nickel-copper-alloy Mandrel: Stainless steel A2
Part no.
Quantity per box
4.8
4.8 x 10
1.0 - 6.5
679 0001
B 500
Hole-Ø: 4.9 mm
4.8 x 15
5.0 - 10.0
679 0002
"
4.8 x 17
8.0 - 12.0
679 0003
"
Material surcharge will be added at a daily rate.
Chart shear and tensile strength PolyGrip® alu/steel and alu/stainless steel Rivet Ø mm
Tensile strength
Shear strength N
(kp)
N
Mandrel Ø
(kp)
mm
Max. head Ø mm standard
Max. head Ø mm Large flange
3.2
720
(73)
1,050
(107)
1.8
6.5
9.5
4.0
1,060
(108)
1,680
(171)
2.3
8.0
12.0
4.8
1,500
(163)
2,300
(231)
2.7
9.5
16.0
6.4
2,800
(285)
4,000 (405)
3.65
13.0
-
Tensile strength
Mandrel Ø
Max. head Ø mm Large flange
PolyGrip® steel/steel Rivet Ø
Shear strength
mm
N
(kp)
mm
Max. head Ø mm standard
3.2
1,200
(122)
1,600
(163)
2.1
6.5
9.5
4.0
1,650
(168)
2,400
(245)
2.6
8.0
12.0
4.8
2,400
(245)
3.200
(326)
3.2
9.5
16.0
6.4
4,900
(499)
6,200
(632)
4.25
13.0
-
(kp)
N
PolyGrip® stainless steel A2 Rivet Ø mm
N
Shear strength (kp)
N
Tensile strength (kp)
Mandrel Ø mm
Max. head Ø mm
3.2
1,450
(148)
2,300
(235)
2.2
6.5
4.0
2,650
(271)
3,600
(367)
2.7
8.0
4.8
4,000
(408)
5,000
(510)
3.2
9.5
6.4
7,800 (795)
8,800
(897)
4.25
13.0
Mandrel Ø mm
Max. head Ø mm
PolyGrip® stainless steel A4 Rivet Ø mm
N
Shear strength (kp)
N
Tensile strength (kp)
3.2
1,450
(148)
2,300
(235)
2.2
6.5
4.0
2,650
(271)
3,600
(367)
2.7
8.0
4.8
4,000
(408)
5,000
(510)
3.2
9.5
Mandrel Ø mm
Max. head Ø mm
3.3
9.5
Monel® Rivet Ø mm
N
4.8
Shear strength (kp)
3,500
(148)
N
Tensile strength (kp)
4,500
(235)
Test procedure according to DIN EN ISO 14589
The experts in blind riveting
43
SolarGrip® – the special rivet
IBC SOLAR AG
SolarGrip® – the special rivet for flexible use in solar panel installation
IBC SOLAR AG, one of the world‘s leading global photovoltaic systems integrators, is investing in its cooperation with GESIPA®. GESIPA® has developed a blind rivet for the efficient IBC TopFix assembly system that adequately meets the technical requirements, and has produced it in Germany. The advantages are clear: Fast and precise work, as well as tightness against splashing water at the riveting points, result in a durable and safe connection. We recommend using PowerBird® Solar or AccuBird® for quick and easy assembly. IBC Solar and GESIPA®, good connections are unbeatable. What our client IBC SOLAR says about SolarGrip®: „By offering our IBC TopFix 200 assembly system, we provide our customers with an assembly system for pitched roofs that is approved by the building inspectorate and ensures the highest level of flexibility and quality. IBC TopFix 200 is universally usable on any pitched roof and provides solutions for many different Types of roofs.
44
Specially-designed prefabricated module clamps are used for assembly on trapezoidal sheet metal roofs, which helps to save up to 20% of installation time compared to conventional assembly systems. GESIPA® SolarGrip® rivets ensure quick, easy and safe assembly on the metal sheet. The rivet customised to our system and quality requirements guarantees water tightness, a long service life and the highest economic efficiency, and has proved itself in practice millions of times. SolarGrip® is not only used for photovoltaic-related customer products; we also use it for our own systems. Since April 2013, a photovoltaic solar power plant has been generating power for our company‘s headquarters in Bad Staffelstein (see image). As no appropriate roof surfaces were available, we covered our staff car park with carports and fitted them with photovoltaic modules. We used prefabricated clamps with SolarGrip® rivets to fasten them on trapezoidal sheet metal roofs – a quick, safe and high-quality solution by our partner GESIPA®!“
The experts in blind riveting
Blind rivets
SolarGrip® – The solar fastener • DIBt approval no. Z-14.1-4 and Z-14.1-537 (for 670 1011 only Z-14.1-537) • Matching grip range for many solar applications • Ideal for working on trapezoid panel roofs • SolarSeal coating for 4.8 mm rivets • Riveting of sponge rubber or EPDM washers possible • Function documentation available on request at extra cost
Millions of connections exposed to storms, rain, snow and sunlight on a daily basis are testament to the reliability of GESIPA® SolarGrip® blind rivets, pictured on the left for application cases at IBC Solar. Speak to us, we will be happy to advise you!
SolarGrip® – The basic characteristics • Large grip range coverage with a single blind rivet • Wide closing head • Outstanding hole filling capability • Compact closing head • For use with all GESIPA® setting tools
Speak to us, we will be happy to advise you!
The perfect processing tool, the PowerBird®-Solar, can be found on page 99.
SolarGrip® program
4.8 Hole Ø: 5.1- 5.2 mm
Rivet body
Material
Grip range mm
Tensile strength
Shear strength
4.8 x 12.0 F K 11.4
Rivet body: Alu AIMg 2.5 (Colour: black) Mandrel: Stainless steel A2 — Nr. 1.4541
3.0 - 5.0
2,300
1,500
672 1013
P 500
4.8 x 15.0 F K 11.4
Rivet body: Alu AIMg 2.5 (blank) Mandrel: Stainless steel, zinc-plated
5.0 - 8.0
2,300
1,500
672 1024
"
6.4 x 14.0 F K 11.4
Rivet body: Alu AIMg 2.5 (blank) Mandrel: Steel, zinc-plated
3.0 - 8.0
4,000
2,800
670 1011
P 250
6.4 Hole Ø: 6.5 - 6.9 mm
Part no.
Quantity per box
*Material surcharge will be added at a daily rate CE: ETA certification 13/0255 Corresponding approval documents on www.gesipa.com All sizes on request – also available in bulk packs
The experts in blind riveting
45
1
SolarGrip® – the special rivet
GESIPA CAP ® – Closed end blind rivets GESIPA CAP® – naturally air and watertight
The GESIPA CAP ® blind rivet – A closed end rivet The rivet body of the GESIPA CAP ® blind rivet is absolutely air and watertight. Liquids cannot seep through, could however seep aroand the set rivet, if the setting hole is too large. Therefore great care must be brought to fullfilling the hole tolerances.
The GESIPA CAP ® blind rivet – Tight connections with care The above-mentioned technical situations make careful preparation of the application imperative. The hole diameter should be as tight as possible to ensure a flawless function in the application for a long period. If the GESIPA CAP ® blind rivet is processed carefully, it forms the basis for a reliably „tight“ connection.
The GESIPA CAP ® blind rivet – The structure For technical reasons, the rivet mandrel of the GESIPA CAP ® blind rivet must be fixed in the rivet body. However this means that the rivet body can only deform slightly during the setting process. As a result, the cap blind rivet only has marginal hole filling capability. However this is necessary to be able to compensate large bore-hole tolerances.
i 46
The experts in blind riveting
Blind rivets
1
GESIPA CAP ® – The closed end blind rivet alu/steel standard Rivet body: Aluminium alloy Mandrel: Steel, phosphate coated Rivet body
Grip range
D1 x L mm
Part no.
Quantity per box
3.2 x 6.5
0.5 - 2.0
610 0016
A 500
Hole Ø: 3.3 mm
3.2 x 8.0
2.0 - 3.5
610 0032
"
3.2 x 9.5
3.5 - 5.0
610 0059
"
3.2 x 10.5
5.0 - 6.5
610 0075
"
Hole Ø: 4.1 mmm
D1 x L mm
mm
3.2
4
Rivet body
Grip range
Part no.
Quantity per box
mm
4.8
4.8 x 8.0
1.0 - 3.5
610 0350
B 500
Hole Ø: 4.9 mm
4.8 x 9.5
3.5 - 5.0
610 0377
"
4.8 x 11.0
5.0 - 6.5
610 0393
"
4.8 x 12.5
6.5 - 8.0
610 0415
"
3.2 x 12.5
6.5 - 8.0
610 0091
"
4.8 x 14.0
8.0 - 9.5
610 0431
"
4 x 8.0
0.5 - 3.5
610 0709
B 500
4.8 x 16.0
9.5 - 11.0
610 0873
"
4 x 9.5
3.5 - 5.0
610 0717
"
4.8 x 18.0
11.0 - 13.0
610 0857
"
4 x 11.0
5.0 - 6.5
610 0725
"
4.8 x 21.0
13.0 - 16.0
610 0865
B 250
4 x 12.5
6.5 - 8.0
610 0733
"
4 x 15.0
8.0 - 11.0
610 0741
"
Rivet body
Grip range
Part no.
Quantity per box
alu/stainless steel standard Rivet body: Aluminium alloy Mandrel: Stainless steel
Rivet body D1 x L mm
3.2 Hole Ø: 3.3 mm
4 Hole Ø: 4.1 mm
3.2 x 6.5
Grip range
Part no.
Quantity per box
D1 x L mm
mm 0.5 - 2.0
612 2000
A 500
3.2 x 8.0
2.0 - 3.5
612 2019
"
3.2 x 9.5
3.5 - 5.0
612 2027
"
3.2 x 10.5
5.0 - 6.5
612 2035
3.2 x 12.5
6.5 - 8.0
612 2043
4 x 8.0
0.5 - 3.5
4.8
4.8 x 8.0
mm 1.0 - 3.5
612 2205
B 500
4.8 x 9.5
3.5 - 5.0
612 2213
"
4.8 x 11.0
5.0 - 6.5
612 2221
"
"
4.8 x 12.5
6.5 - 8.0
612 2248
"
"
4.8 x 14.0
8.0 - 9.5
612 2256
"
612 2108
B 500
4.8 x 16.0
9.5 - 11.0
612 2264
"
Hole Ø: 4.9 mm
4 x 9.5
3.5 - 5.0
612 2116
"
4.8 x 18.0
11.0 - 13.0
612 2272
"
4 x 11.0
5.0 - 6.5
612 2124
"
4.8 x 21.0
13.0 - 16.0
612 2280
B 250
4 x 12.5
6.5 - 8.0
612 2132
"
Material surcharge will be added at a daily rate
The information on shear and tensile strength, rivet pin diameters and the maximum setting
The experts in blind riveting
47
GESIPA CAP ® – The closed end blind rivet
A2 stainless steel standard Rivet body: Stainless Steel A2 — no. 1.4301 Mandrel: Stainless Steel A1
Rivet body D1 x L mm
Grip range
Part no.
mm
Quantity per box
3.2
3.2 x 6.0
0.8 - 2.0
613 0001
A 500
Hole Ø: 3.3 mm
3.2 x 8.0
2.0 - 4.0
613 0002
"
3.2 x 10.0
4.0 - 6.0
613 0003
"
3.2 x 12.0
6.0 - 8.0
613 0004
"
4
4 x 6.0
0.8 - 1.5
613 0011
A 500
Hole Ø: 4.1 mm
4 x 8.0
1.5 - 3.5
613 0012
"
4 x 10.0
3.5 - 5.5
613 0013
B 500
4 x 12.0
5.5 - 7.5
613 0014
"
4 x 16.0
7.5 - 11.5
613 0015
"
Rivet body D1 x L mm
4.8 Hole Ø: 4.9 mm
Grip range
Part no.
mm
Quantity per box
4.8 x 8.0
0.8 - 3.0
613 0031
B 500
4.8 x 10.0
3.0 - 5.0
613 0032
"
4.8 x 12.0
5.0 - 7.0
613 0033
"
4.8 x 16.0
7.0 - 11.0
613 0034
"
4.8 x 20.0
11.0 - 15.0
613 0035
B 250
Rivet body
Grip range
Material surcharge will be added at a daily rate You have to expect limited jaw life.
copper/steel standard Rivet body: Copper alloy Mandrel: Steel, lightly oiled Rivet body D1 x L mm
Grip range
Part no.
mm
Quantity per box
3.2
3.2 x 6.0
0.5 - 1.5
614 1012
A 500
Hole Ø: 3.3 mm
3.2 x 7.5
1.5 - 3.0
614 1039
"
D1 x L mm
4.8 Hole Ø: 4.9 mm
Part no.
Quantity per box
mm
4.8 x 8
0.5 - 1.5
614 1201
B 500
4.8 x 9.5
1.5 - 4.5
614 1202
"
3.2 x 9.0
3.0 - 4.5
614 1055
"
4.8 x 11.5
3.5 - 6.5
614 1233
B 500
3.2 x 12.0
4.5 - 8.0
614 1071
"
4.8 x 13.0
6.5 - 8.0
614 1241
"
4
4 x 9.5
1.0 - 4.5
614 1101
A 500
4.8 x 15.0
8.0 - 9.5
614 1268
"
Hole Ø: 4.1 mm
4 x 11
4.5 - 6.0
614 1102
B 500
4 x 12.5
6.0 - 7.5
614 1103
"
4 x 15
7.0 - 10.5
614 1104
"
48
The experts in blind riveting
Blind rivets
1
GESIPA CAP ® – The closed end blind rivet
copper/stainless standard Rivet body: Copper alloy Mandrel: Stainless steel
Rivet body
Grip range
D1 x L mm
Part no.
Quantity per box
mm
3.2
3.2 x 6.0
0.5 - 1.5
617 3007
A 500
Hole Ø: 3.3 mm
3.2 x 7.5
1.5 - 3.0
617 3015
"
3.2 x 9.0
3.0 - 4.5
617 3023
"
4 x 9.5
1.5 - 4.5
617 1001
B 500
4 Hole Ø: 4.1 mm
4.8 Hole Ø: 4.9 mm
4 x 11
4.5 - 6.0
617 1002
"
4 x 12.5
6.0 - 7.5
617 1003
"
4 x 15
7.5 - 10.5
617 1004
"
4.8 x 8
0.5 - 1.5
617 2001
B 500
4.8 x 9.5
1.5 - 4.5
617 2002
"
4.8 x 11.5
3.5 - 6.5
617 2003
"
4.8 x 13
6.5 - 8.0
617 2004
"
4.8 x 15
8.0 - 9.5
617 2005
"
Material surcharge will be added at a daily rate
Chart shear and tensile strength CAP® alu/steel and CAP alu/stainless steel Rivet Ø
Shear strength
mm
N
3.2
1,050
(107)
4.0
1,550
4.8
2,400
(kp)
CAP®-A2 stainless steel
Tensile strength N
Mandrel Ø
Max. head Ø mm
Rivet Ø mm
N
(kp)
mm
1,250
(127)
1.7
6.5
3.2
1,900
(194)
(158)
2,100
(214)
2,2
8.5
4.0
2,900
(245)
3,500
(356)
2.7
10.0
4.8
4,300
Shear strength
Tensile strength
N
Mandrel Ø
Max. head Ø mm
(kp)
mm
2,400
(245)
1.9
6.5
(296)
3,700
(377)
2.3
8.5
(439)
5,400
(551)
2.9
10.0
Max. head Ø mm
mm
N
(kp)
mm
1,000
(102)
1,400
(143)
1.7
6.0
4.0
1,500
(153)
2,200
(224)
2.2
8.5
4.8
2,100
(214)
3,100
(316)
2.7
9.5
The experts in blind riveting
N
Mandrel Ø
3.2
(kp)
(kp)
Tensile strength
Test procedure according to DIN EN ISO 14589
CAP® copper/steel and CAP® copper/stainless steel Rivet Ø
Shear strength
49
Coloured blind rivets
Coloured blind rivets, visually appealing with additionnal corrosion protection
GESIPA速 blind rivets are also available in colour to match the application.
On request, steel blind rivets are also available in RAL colours or even special colours.
To guarantee the best possible durability the hollow rivets are painted using a two-component epoxy resin paint in a stow enamelling process.
Another method for colouring blind rivets and for protecting them against corrosion is to anodize them. GESIPA速 blind rivets are anodized in a direct current sulphuric acid process. The term Eloxal is used to describe the electrolytic oxidation of aluminium. Eloxal itself is actually colourless. Applying a second coat using metal salts creates the desired light-fast colour. The Eloxal method is more complex but is the most durable process for coloured blind rivets.
In addition to the visual benefits, the painted blind rivet also has added protection against corrosion. Aluminium blind rivets are best suited for this procedure. In the longterm they achieve the desired visual effect when joining coloured parts. GESIPA速 blind rivets are available in the standard RAL colours.
50
The material surcharge will be added at a daily rate.
The experts in blind riveting
Blind rivets
1
Coloured blind rivets – PolyGrip® in alu/stainless
Rivet body: Aluminium alloy Mandrel: stainless steal A2
The range of coloured blind rivets now includes 16 RAL colours in ten different dimensions each. The blind rivets are produced in a wet varnish drum process. The colours
are similar to the RAL colours. Slight deviations in colour and changes of colour due to environmental influences, e.g. exposure to UV light, are possible.
RAL 1015 – Light ivory
3.2
Rivet body
Grip range
D1 x L mm
mm
Part no.
Quantity per box
3.2 x 8
0.5 - 5.0
672 0500
A 1000
3.2 x 9.5
1.5 - 6.5
672 0501
A 1000
3.2 x 11
3.0 - 8.0
672 0502
A 1000
4
4 x 10
0.5 - 6.5
672 0503
B 500
Hole-Ø: 4.1 mm
4 x 13
3.5 - 9.5
672 0504
B 500
4 x 17
7.0 - 13.0
672 0505
B 500
Hole-Ø: 3.3 mm
RAL 1035 – Pearl beige Rivet body D1 x L mm
3.2
Grip range
Part no.
Quantity per box
mm
3.2 x 8
0.5 - 5.0
672 0515
A 1000
3.2 x 9.5
1.5 - 6.5
672 0516
A 1000
3.2 x 11
3.0 - 8.0
672 0517
A 1000
4
4 x 10
0.5 - 6.5
672 0518
B 500
Hole-Ø: 4.1 mm
4 x 13
3.5 - 9.5
672 0519
B 500
4 x 17
7.0 - 13.0
672 0520
B 500
Hole-Ø: 3.3 mm
4.8
4.8 x 10
0.5 - 6.5
672 0506
B 500
4.8
4.8 x 10
0.5 - 6.5
672 0521
B 500
Hole-Ø: 4.9 mm
4.8 x 15
4.5 - 11.0
672 0507
B 500
Hole-Ø: 4.9 mm
4.8 x 15
4.5 - 11.0
672 0522
B 500
4.8 x 17
6.5 - 13.0
672 0523
B 500
4.8 x 25
11.0 - 19.5
672 0524
B 250
4.8 x 17
6.5 - 13.0
672 0508
B 500
4.8 x 25
11.0 - 19.5
672 0509
B 250
RAL 3000 – Flame red Rivet body
Grip range
D1 x L mm
3.2 Hole-Ø: 3.3 mm
Part no.
RAL 5010 – Gentian blue
Quantity per box
Rivet body D1 x L mm
mm
3.2 x 8
0.5 - 5.0
672 0530
A 1000
3.2
3.2 x 9.5
1.5 - 6.5
672 0531
A 1000
Hole-Ø: 3.3 mm
Grip range
Part no.
Quantity per box
mm
3.2 x 8
0.5 - 5.0
672 0545
A 1000
3.2 x 9.5
1.5 - 6.5
672 0546
A 1000
3.2 x 11
3.0 - 8.0
672 0547
A 1000
0.5 - 6.5
672 0548
B 500 B 500
3.2 x 11
3.0 - 8.0
672 0532
A 1000
4
4 x 10
0.5 - 6.5
672 0533
B 500
4
4 x 10
Hole-Ø: 4.1 mm
4 x 13
3.5 - 9.5
672 0534
B 500
3.5 - 9.5
672 0549
7.0 - 13.0
672 0535
B 500
Hole-Ø: 4.1 mm
4 x 13
4 x 17
4 x 17
7.0 - 13.0
672 0550
B 500
4.8
4.8 x 10
0.5 - 6.5
672 0536
B 500
4.8
4.8 x 10
0.5 - 6.5
672 0551
B 500
Hole-Ø: 4.9 mm
4.8 x 15
4.5 - 11.0
672 0537
B 500
4.5 - 11.0
672 0552
B 500
6.5 - 13.0
672 0538
B 500
Hole-Ø: 4.9 mm
4.8 x 15
4.8 x 17
4.8 x 17
6.5 - 13.0
672 0553
B 500
4.8 x 25
11.0 - 19.5
672 0539
B 250
4.8 x 25
11.0 - 19.5
672 0554
B 250
The experts in blind riveting
51
Coloured blind rivets – PolyGrip® in alu/stainless
RAL 7011 – Iron grey Rivet body D1 x L mm
3.2 Hole-Ø: 3.3 mm
4 Hole-Ø: 4.1 mm
Grip range
Part no.
RAL 7016 – Anthracit grey
Quantity per box
Rivet body D1 x L mm
mm
3.2 x 8
0.5 - 5.0
672 0560
A 1000
3.2 x 9.5
1.5 - 6.5
672 0561
A 1000
3.2 x 11
3.0 - 8.0
672 0562
A 1000
4 x 10
0.5 - 6.5
672 0563
B 500
4 x 13
3.5 - 9.5
672 0564
B 500
4 x 17
7.0 - 13.0
672 0565
B 500
4.8
4.8 x 10
0.5 - 6.5
672 0566
B 500
Hole-Ø: 4.9 mm
4.8 x 15
4.5 - 11.0
672 0567
B 500
4.8 x 17
6.5 - 13.0
672 0568
B 500
4.8 x 25
11.0 - 19.5
672 0569
B 250
3.2
D1 x L mm
3.2
Grip range
Part no.
A 1000 A 1000
4
4 x 10
0.5 - 6.5
672 0728
B 500
Hole-Ø: 4.1 mm
4 x 13
3.5 - 9.5
672 0729
B 500
4 x 17
7.0 - 13.0
672 0730
B 500
4.8
4.8 x 10
0.5 - 6.5
672 0731
B 500
Hole-Ø: 4.9 mm
4.8 x 15
4.5 - 11.0
672 0732
B 500
4.8 x 17
6.5 - 13.0
672 0733
B 500
4.8 x 25
11.0 - 19.5
672 0734
B 250
RAL 7024 – Graphite grey Rivet body D1 x L mm
672 0575
A 1000
3.2
1.5 - 6.5
672 0576
A 1000
3.2 x 11
3.0 - 8.0
672 0577
A 1000
Hole-Ø: 3.3 mm
4
4 x 10
0.5 - 6.5
672 0578
B 500
Hole-Ø: 4.1 mm
4 x 13
3.5 - 9.5
672 0579
B 500
672 0580
B 500
4.8
672 0581
B 500
Hole-Ø: 4.9 mm
4.8 x 15
4.5 - 11.0
672 0582
B 500
4.8 x 17
6.5 - 13.0
672 0583
B 500
4.8 x 25
11.0 - 19.5
672 0584
B 250
52
A 1000
672 0726
0.5 - 5.0
0.5 - 6.5
672 0725
672 0727
3.2 x 8
7.0 - 13.0
0.5 - 5.0 1.5 - 6.5
mm
4 x 17
mm
3.0 - 8.0
Quantity per box
4.8 x 10
Quantity per box
3.2 x 11
3.2 x 9.5
Hole-Ø: 3.3 mm
Part no.
3.2 x 9.5
Hole-Ø: 3.3 mm
RAL 7022 – Umbra grey Rivet body
3.2 x 8
Grip range
Grip range
Part no.
Quantity per box
mm
3.2 x 8
0.5 - 5.0
672 0590
A 1000
3.2 x 9.5
1.5 - 6.5
672 0591
A 1000
3.2 x 11
3.0 - 8.0
672 0592
A 1000
4
4 x 10
0.5 - 6.5
672 0593
B 500
Hole-Ø: 4.1 mm
4 x 13
3.5 - 9.5
672 0594
B 500
4 x 17
7.0 - 13.0
672 0595
B 500
4.8
4.8 x 10
0.5 - 6.5
672 0596
B 500
Hole-Ø: 4.9 mm
4.8 x 15
4.5 - 11.0
672 0597
B 500
4.8 x 17
6.5 - 13.0
672 0598
B 500
4.8 x 25
11.0 - 19.5
672 0599
B 250
The experts in blind riveting
Blind rivets
1
Coloured blind rivets – PolyGrip® in alu/stainless
RAL 8014 – Sepia brown Rivet body
Grip range
D1 x L mm
3.2 Hole-Ø: 3.3 mm
Part no.
RAL 9002 – Grey white
Quantity per box
Rivet body D1 x L mm
mm
3.2 x 8
0.5 - 5.0
672 0605
A 1000
3.2 x 9.5
1.5 - 6.5
672 0606
A 1000
3.2 x 11
3.0 - 8.0
672 0607
A 1000
4
4 x 10
0.5 - 6.5
672 0608
B 500
Hole-Ø: 4.1 mm
4 x 13
3.5 - 9.5
672 0609
B 500
4 x 17
7.0 - 13.0
672 0610
B 500
3.2 Hole-Ø: 3.3 mm
Grip range
Part no.
Quantity per box
mm
3.2 x 8
0.5 - 5.0
672 0620
A 1000
3.2 x 9.5
1.5 - 6.5
672 0621
A 1000
3.2 x 11
3.0 - 8.0
672 0622
A 1000
4
4 x 10
0.5 - 6.5
672 0623
B 500
Hole-Ø: 4.1 mm
4 x 13
3.5 - 9.5
672 0624
B 500
4 x 17
7.0 - 13.0
672 0625
B 500
4.8
4.8 x 10
0.5 - 6.5
672 0611
B 500
4.8
4.8 x 10
0.5 - 6.5
672 0626
B 500
Hole-Ø: 4.9 mm
4.8 x 15
4.5 - 11.0
672 0612
B 500
4.8 x 15
4.5 - 11.0
672 0627
B 500
4.8 x 17
6.5 - 13.0
672 0613
B 500
Hole-Ø: 4.9 mm
4.8 x 17
6.5 - 13.0
672 0628
B 500
4.8 x 25
11.0 - 19.5
672 0614
B 250
4.8 x 25
11.0 - 19.5
672 0629
B 250
RAL 9003 – Signal white Rivet body
Grip range
D1 x L mm
3.2
Part no.
RAL 9005 – Jet black
Quantity per box
Rivet body D1 x L mm
mm
3.2 x 8
0.5 - 5.0
672 0635
A 1000
3.2 Hole-Ø: 3.3 mm
Grip range
Part no.
Quantity per box
mm
3.2 x 8
0.5 - 5.0
672 0650
A 1000
3.2 x 9.5
1.5 - 6.5
672 0651
A 1000
3.2 x 11
3.0 - 8.0
672 0652
A 1000
3.2 x 9.5
1.5 - 6.5
672 0636
A 1000
3.2 x 11
3.0 - 8.0
672 0637
A 1000
4
4 x 10
0.5 - 6.5
672 0638
B 500
4
4 x 10
0.5 - 6.5
672 0653
B 500
Hole-Ø: 4.1 mm
4 x 13
3.5 - 9.5
672 0639
B 500
Hole-Ø: 4.1 mm
4 x 13
3.5 - 9.5
672 0654
B 500
Hole-Ø: 3.3 mm
4 x 17
7.0 - 13.0
672 0640
B 500
4.8
4.8 x 10
0.5 - 6.5
672 0641
B 500
Hole-Ø: 4.9 mm
4.8 x 15
4.5 - 11.0
672 0642
B 500
4.8 x 17
6.5 - 13.0
672 0643
B 500
4.8 x 25
11.0 - 19.5
672 0644
B 250
The experts in blind riveting
4 x 17
7.0 - 13.0
672 0655
B 500
4.8
4.8 x 10
0.5 - 6.5
672 0656
B 500
Hole-Ø: 4.9 mm
4.8 x 15
4.5 - 11.0
672 0657
B 500
4.8 x 17
6.5 - 13.0
672 0658
B 500
4.8 x 25
11.0 - 19.5
672 0659
B 250
53
Coloured blind rivets – PolyGrip® in alu/niro
RAL 9006 – White aluminium Rivet body D1 x L mm
3.2
Grip range
Part no.
Quantity per box
Rivet body D1 x L mm
mm
3.2 x 8
0.5 - 5.0
672 0665
A 1000
3.2 x 9.5
1.5 - 6.5
672 0666
A 1000
3.2 x 11
3.0 - 8.0
672 0667
A 1000
4
4 x 10
0.5 - 6.5
672 0668
B 500
Hole-Ø: 4.1 mm
4 x 13
3.5 - 9.5
672 0669
B 500
4 x 17
7.0 - 13.0
672 0670
B 500
Hole-Ø: 3.3 mm
RAL 9007 – Grey aluminium
3.2
Grip range
Part no.
Quantity per box
mm
3.2 x 8
0.5 - 5.0
672 0680
A 1000
3.2 x 9.5
1.5 - 6.5
672 0681
A 1000
3.2 x 11
3.0 - 8.0
672 0682
A 1000
4
4 x 10
0.5 - 6.5
672 0683
B 500
Hole-Ø: 4.1 mm
4 x 13
3.5 - 9.5
672 0684
B 500
4 x 17
7.0 - 13.0
672 0685
B 500
Hole-Ø: 3.3 mm
4.8
4.8 x 10
0.5 - 6.5
672 0671
B 500
4.8
4.8 x 10
0.5 - 6.5
672 0686
B 500
Hole-Ø: 4.9 mm
4.8 x 15
4.5 - 11.0
672 0672
B 500
4.8 x 15
4.5 - 11.0
672 0687
B 500
4.8 x 17
6.5 - 13.0
672 0673
B 500
Hole-Ø: 4.9 mm
4.8 x 17
6.5 - 13.0
672 0688
B 500
4.8 x 25
11.0 - 19.5
672 0674
B 250
4.8 x 25
11.0 - 19.5
672 0689
B 250
RAL 9010 – Pure white Rivet body D1 x L mm
3.2 Hole-Ø: 3.3 mm
3.2 x 8
Grip range
Part no.
RAL 9011 – Grapite black
Quantity per box
Rivet body D1 x L mm
mm 0.5 - 5.0
672 0695
A 1000
3.2 Hole-Ø: 3.3 mm
3.2 x 9.5
1.5 - 6.5
672 0696
A 1000
3.2 x 11
3.0 - 8.0
672 0697
A 1000
3.2 x 8
Grip range
Part no.
Quantity per box
mm 0.5 - 5.0
672 0710
A 1000
3.2 x 9.5
1.5 - 6.5
672 0711
A 1000
3.2 x 11
3.0 - 8.0
672 0712
A 1000
4
4 x 10
0.5 - 6.5
672 0698
B 500
4
4 x 10
0.5 - 6.5
672 0713
B 500
Hole-Ø: 4.1 mm
4 x 13
3.5 - 9.5
672 0699
B 500
Hole-Ø: 4.1 mm
4 x 13
3.5 - 9.5
672 0714
B 500
4 x 17
7.0 - 13.0
672 0700
B 500
4.8
4.8 x 10
0.5 - 6.5
672 0701
B 500
Hole-Ø: 4.9 mm
4.8 x 15
4.5 - 11.0
672 0702
B 500
4.8 x 17
6.5 - 13.0
672 0703
B 500
4.8 x 25
11.0 - 19.5
672 0704
B 250
54
4 x 17
7.0 - 13.0
672 0715
B 500
4.8
4.8 x 10
0.5 - 6.5
672 0716
B 500
Hole-Ø: 4.9 mm
4.8 x 15
4.5 - 11.0
672 0717
B 500
4.8 x 17
6.5 - 13.0
672 0718
B 500
4.8 x 25
11.0 - 19.5
672 0719
B 250
The experts in blind riveting
Blind rivets
1
Special blind rivets
Special blind rivets for dedicated tasks
There are numerous applications that require the use of special blind rivets. For this reason GESIPA® has come up with some variations to meet these requirements. Grooved blind rivets are suitable for riveting pocket holes in soft materials. They are used in the furniture industry, for interior construction, in the wood and plastics processing industry, in car body construction and lots more. Important: Before processing grooved blind rivets, the bore-hole diameter must be determined in trials and the minimim bore-hole depth must be observed. Peel blind rivets are required if soft or porous parts such as wood, hard-fibre, fibreglass or plasterboards need to be joined together. In the setting process, the rivet mandrel falls out of the rivet body, and on the closing head side the rivet mandrel splits the rivet shaft into four parts. These then grip into the material. Typical application fields are the assembly of plastic and wooden elements, caravan constructions and the attachment of interior panels.
The blind rivet connection itself is a permanent connection. However to attach further detachable parts, GESIPA® has the threaded blind rivet in its range. The threaded blind rivet has a stud bolt with an M5 or M6 outer thread to which other parts can be attached using an additional nut. The GESIPA® blind rivet stud range is listed on page 199 for parts that need greater clamping forces. The GESIPA®-clamp profile blind rivet are excellently suited to comply with defined clearances when mounting parts or to set stoppers in rails. Accordingly, this special rivet is also used in the white goods and furniture industry. Plastic rivets are free from corrosion, do not conduct electricity and do not damage varnished surfaces. They can be processed quickly and easily using GESIPA® manual blind rivet tools and automated riveting tools. The plastic blind rivets can be found in many trade sectors and their versatility makes them an interesting choice for a wide range of application possibilities.
i The experts in blind riveting
55
Special blind rivets Grooved alu/steel standard Rivet body: Aluminium alloy Mandrel: Steel, zinc-plated Rivet body D1 x L mm
3.2 Hole-Ø: 3.4 mm
4 Hole-Ø: 4.3 mm
3.2 x 10
(Dome head) Part no.
max. thickness of material to be fixed mm
Rivet body
max. thick-
max. thickness of material to be fixed mm
D1 x L mm 630 3536
6
Quantity per box
A 500
3.2 x 16
12
630 3552
"
4x8
4
630 3595
A 500
4 x 12
8
630 3633
B 500
4 x 16
12
630 3676
"
Part no.
Quantity per box
4.8
4.8 x 10
6
630 3757
B 500
Hole-Ø: 5.1 mm
4.8 x 14
10
630 3773
B 250
4.8 x 18
13
630 3560
"
4.8 x 20
15
630 3811
"
4.8 x 25
20
630 3870
"
Threaded steel/steel Rivet body: Steel, zinc-plated Mandrel: Steel, zinc-plated Thread Hole Ø: 3.1 mm
Rivet body
Grip range
D1 x L
mm
G x l mm
Part no.
Quantity per box
Thread Hole Ø: 4.1 mm G x l mm
mm
Rivet body
Grip range
Part no.
Quantity per box
D1 x L mm
mm
M 5 x 10
3x6
0.5 - 3.0
638 0018
A 250
M 6 x 10
4x5
1.0 - 2.0
638 0131
A 250
M 5 x 15
3x9
3.0 - 6.0
638 0034
"
M 6 x 15
4x8
2.0 - 5.0
638 0158
"
Plastic standard Rivet body: Polyamide, PA 6.6 Mandrel: Polyamide, PA 6.6 Rivet body D1 x L mm
4
4x8
Hole Ø: 4.1 mm
5 Hole Ø: 5.1 mm
(Dome head) Part no.
max. thickness of material to be fixed mm
0.5 - 5.0
640 0019
Quantity per box
Rivet body D1 x L mm
6
B 500
4 x 12
5.0 - 9.0
640 0035
"
5x8
0.5 - 5.0
640 0116
B 500
5 x 12
5.0 - 9.0
640 0132
"
Hole Ø: 6.1 mm
max. thickness of material to be fixed mm
Part no.
Quantity per box
6x8
0.5 - 5.0
640 0213
B 250
6 x 12
5.0 - 9.0
640 0256
"
Chart shear and tensile strength Grooved Alu/Steel Rivet Ø mm 3.2 4 4.8
N
Threaded Steel/steel
Shear strength
720 1,400 1,800
(kp) (73)
(143) (184)
Tensile strength N (kp) 950 2,000 2,700
Test procedure according to DIN EN ISO 14589
56
Mandrel Ø mm
Rivet Ø mm
Shear
Plastic
strength N (kp)
Mandrel Ø mm
Rivet Ø mm
strength N (kp)
Shear
Mandrel Ø mm
(97)
1.95
(204)
2.1
3
1,100 (112)
1.95
4
180 (18)
2.5
2.7
4
2,000 (204)
2.5
5
290 (30)
3.0
6
440 (45)
3.5
(275)
The experts in blind riveting
Blind rivets
Special blind rivets
1
Peel alu/steel standard Rivet body: Aluminium alloy Mandrel: Steel, zinc-plated Rivet body D1 x L mm
Grip range mm
Part no.
Quantity per box
3.2
3.2 x 10
2.5 - 5.0
646 0232
A 500
Hole Ø: 3.6 mm
3.2 x 12
4.5 - 7.0
646 0240
"
3.2 x 16
6.5 - 11.0
646 0267
"
4 Hole Ø: 4.4 mm
Grip range
Rivet body D1 x L mm
Part no.
Quantity per box
in mm
4.8
4.8 x 10
2.5 - 5.0
646 0208
Hole Ø: 5.2 mm
4.8 x 12
4.5 - 7.0
646 0127
"
4.8 x 14
6.5 - 9.0
646 0135
B 250
B 500
4x8
1.0 - 3.0
646 0003
A 500
4.8 x 16
8.5 - 10.0
646 0143
"
4 x 10
2.5 - 5.0
646 0216
B 500
4.8 x 18
9.5 - 12.0
646 0186
"
4 x 12
4.5 - 6.5
646 0038
"
4.8 x 20
11.5 - 14.0
646 0151
"
4 x 14
6.0 - 8.0
646 0046
"
4.8 x 25
13.5 - 19.0
646 0275
"
4 x 16
7.5 - 10.0
646 0054
"
4 x 18
9.0 - 12.0
646 0062
"
Peel Alu/Steel
4 x 20
11.5 - 14.0
646 0070
"
Rivet Ø
Chart shear strength
mm 3.2
Shear strength
MandrelØ
Max. head Ø mm
N
(kp)
mm
700
(81)
1.95
6.5
4
1,200
(143)
2.1
8.0
4.8
1,700
(204)
2.7
9.5
Test procedure according to DIN EN ISO
Profile clinching rivets alu/steel Rivet body: Aluminium alloy Mandrel: Steel, zinc-plated Profile Type
Rivet body
Grip range
Hole Ø: 3.1 mm
ØxL mm
in mm
Part no.
Quantity per box
HA
3x5
1.0 - 2.5
620 0012
A 500
HA
3x7
2.5 - 4.5
620 0039
"
HB
3x5
1.0 - 2.5
620 0055
A 500
HB
3x7
2.5 - 4.5
620 0071
"
W
3x5
1.0 - 2.5
620 0098
A 500
A
4x7
1,0 - 4,0
620 0233
B 500
mm
BR
4x7
1,0 - 4,0
620 0276
"
C
4x7
1,0 - 4,0
620 0314
"
KF
4x7
1,0 - 4,0
620 0330
"
The experts in blind riveting
Chart shear strength Profile clinching alu/steel Rivet Ø
Shear strength N
(kp)
Mandrel Ø mm
3
450
(46)
1.8
4
850
(87)
2.1
Test procedure according to DIN EN ISO
57
G-Bulb blind rivets
G-Bulb – high strength blind rivets – in carbon steel and stainless steel
G-Bulb-Blindniete GESIPAÂŽ has developed a new range of high strength structural blind rivets called G-Bulb with diameters of 4.8 and 6.4mm in steel and A2 stainless steel, to fit grip ranges from 1.5 up to 15.5 mm. The G-Bulb rivet features a wide grip range, together with high shear and tensile strengths generated by the rivet function, the formation of a large closing head and the mechanical lock of the rest mandrel in the rivet body.
58
In combination with the patented function crimping on the rivet body, the G-Bulb provides tight and sealed joints in a large variation of hole sizes. The G-Bulb rivet generates a large closing head which transfers high strain and clamping load to the application. With a mandrel breakload of max.16 kN, the G-Bulb rivets can be installed with standard tooling
The experts in blind riveting
Blind rivets
G-Bulb – high strength blind rivets
1
The setting process
Main features • • • • • • •
Excellent hole filling capability High clamping force Excellent tensile strength through large closing head Excellent shear strength through mandrel locking Processing with standard setting tools Process control compatible with the TAURUS® C RoHS compliant
steel/steel
Rivet body D1 x L mm
Dome head Rivet body: Steel, zinc-plated Mandrel: Steel, zinc-plated
Materials Rivet body: Steel, zinc plated CrVI-free, or stainless steel A2 no. 1.4567, Mandrel: Steel, zinc plated CrVI-free, or stainless steel A2 no. 1.4541 Other surface treatments on request
coming soon
coming soon
3.2
Grip range
Part no.
mm
Quantity per box
3.2 x 8
1.5 - 3.0
681 1065
B 1.000
3.2 x 10
3.0 - 5.0
681 1068
"
3.2 x 12
5.0 - 7.0
681 1067
"
3.2 x 14
7.0 - 9.0
681 1066
"
4
4 x 10
3.0 - 5.0
681 1063
B 500
Hole-Ø: 4.2 - 4.3 mm
4 x 12
5.0 - 7.0
681 1064
"
4 x 14
7.0 - 9.0
681 1061
"
Hole-Ø: 3.3 - 3.4 mm
4 x 16
9.0 - 11.0
681 1062
"
4.8
4.8 x 10
1.5 - 3.5
681 2037
B 500
Hole-Ø: 5.0 - 5.2 mm
4.8 x 13
3.5 - 6.0
681 2045
"
4.8 x 15
6.0 - 8.0
681 2064
"
6.4 x 13
2.0 - 4.5
681 3014
B 250
6.4 Hole-Ø: 6.7 - 6.9 mm
6.4 x 17
4.5 - 7.0
681 3027
"
6.4 x 20
7.0 - 10.5
681 3048
B 200
6.4 x 23
10.5 - 13.0
681 3052
B 150
6.4 x 25
13.0 - 15.5
681 3064
"
Further dimensions and surface treatments on request
The experts in blind riveting
59
G-Bulb – high strength blind rivets A2 stainless steel
Dome head
Rivet body: Stainless steel A2 —no. 1.4567 Mandrel: Stainless steel A2
coming soon
coming soon
3.2
Rivet body D1 x L mm
Grip range mm
3.2 x 8
1.5 - 3.0
Part no.
683 0002
Quantity per box
3.2 x 10
3.0 - 5.0
683 0005
"
3.2 x 12
5.0 - 7.0
683 0040
"
3.2 x 14
7.0 - 9.0
683 0060
"
4
4 x 10
3.0 - 5.0
683 1011
B 500
Hole-Ø: 4.2 - 4.3 mm
4 x 12
5.0 - 7.0
683 1030
"
Hole-Ø: 3.3 - 3.4 mm
4.8
B 1000
Hole-Ø: 5.0 - 5.2 mm
6.4 Hole-Ø: 6,7 - 6,9 mm
Rivet body D1 x L mm
Grip range mm
Part no.
Quantity per box
4.8 x 10
1.5 - 3.5
683 2030
B 500 "
4.8 x 13
3.5 - 5.5
683 2040
4.8 x 15
5.5 - 7.5
683 2068
"
6.4 x 13
2.0 - 4.0
683 3015
B 250
6.4 x 15
4.0 - 6.0
683 3020
"
6.4 x 17
6.0 - 8.0
683 3028
"
4 x 14
7.0 - 9.0
683 1040
"
6.4 x 20
8.0 - 10.5
683 3039
B 200
4 x 16
9.0 - 11.0
683 1050
"
6.4 x 23
10.5 - 12.5
683 3042
B 150
6.4 x 25
12.5 - 14.5
683 3056
B 150
Material surcharge will be added at a daily rate Further dimensions and surface treatments on request
Chart shear and tensile strength * L = any length
G-Bulb steel/steel Rivet Ø mm
Shear strength N (kp)
Tensile strength N kp)
Mandrel Ø mm
Max. head Ø mm
4 x L*
2,600
(271)
2.750
(280)
~2.6
8.0
4.8 x 10
3,600
(367)
3.500
(357)
3.2
9.5
4.8 x 13
4,000
(408)
3.500
(357)
3.2
9.5
4.8 x 15
5,600
(571)
3.500
(357)
3.2
9.5
6.4 x 13
8,500
(867)
8.000
(816)
4.25
13.0
6.4 x 17
10,000
(1,019)
8.000
(816)
4.25
13.0
6.4 x 20
11,000
(1,120)
8.000
(816)
4.25
13.0
6.4 x 23
11,000
(1,120)
8.000
(816)
4.25
13.0
6.4 x 25
11,000
(1,120)
8.000
(816)
4.25
13.0
Mandrel Ø mm
Max. head Ø mm
Test procedure according to DIN EN ISO 14589
G-Bulb A2 stainless steel Rivet Ø mm
60
Shear strength N (kp)
Tensile strength N kp)
4xL
3,200
(327)
3,400
(550)
~2.7
8.0
4.8 x 10
4,400
(431)
5,400
(550)
3.2
9.5
4.8 x 13
4,550
(446)
5,400
(550)
3.2
9.5
4.8 x 15
4,700
(461)
5,400
(550)
3.2
9.5
6.4 x 13
8,000
(816)
8,800
(897)
4.25
13.0
6.4 x 15
10,000
(1.019)
8,800
(897)
4.25
13.0
6.4 x 17
10,000
(1.019)
8,800
(897)
4.25
13.0
6.4 x 20
11,000
(1.120)
8,800
(897)
4.25
13.0
6.4 x 23
11,000
(1.120)
8,800
(897)
4.25
13.0
6.4 x 25
11,000
(1.120)
8,800
(897)
4.25
13.0
The experts in blind riveting
Blind rivets
1
PolyBulb blind rivets PolyBulb – the best of the tried and tested PolyGrip® and G-Bulb blind rivets combined in one rivet
Large grip range A PolyBulb blind rivet replaces up to 3 conventional blind rivets, thus reducing parts diversity. Combining several dimensions saves handling and storage costs while additionally reducing the risk of mix-up at the workplace and subsequent quality problems.
Controlled hole filling With hole filling capabilities adapted to requirements, the PolyBulb blind rivet provided an optimum joint.
Disc-shaped closing head This practical closing head shape evenly distributes the contact pressure over the component, making it the perfect joining element for riveting both soft and brittle components such as plastics and composite materials. The PolyBulb blind rivet leaves an aesthetic setting appearance.
alu/steel Dome head
Rivet body: Aluminium alloy Mandrel: Steel, zinc-plated
Advantages • Large grip range • Disc-shaped closing head with large closing head Ø • Aesthetic setting appearance, only one distinct closing head • High tensile strength and detachment force (especially with plastic joining material) • Controlled hole filling • Excellent grip properties • Locked mandrel • Non-rattling • Process control capabilities
Rivet body
coming soon
4.8 Hole-Ø: 4.9 mm - 5.7 mm
Grip range
D1 x L mm
mm
4.8 x 16
5.0 - 9.0 mm*
Part no.
680 0002
Quantity per box
B 500
Chart shear and tensile strength Rivet Ø mm 4.8 x 16
Shear strength N (kp)
Tensile strength N (kp)
1,600
1,900
(163)
(194)
Mandrel Ø mm
Max. head Ø mm
~3,25
10.0
*Rough reference value that changes depending on the hole diameter and the material to be riveted. All values specified in the tables conform to the latest development status.
The experts in blind riveting
61
Mega Grip ® blind rivets
GESIPA®-MEGA GRIP® – High strength blind rivets with large grip range and optimal cost effectiveness
MEGA GRIP® blind rivets – Perfect efficiency The GESIPA® MEGA GRIP® is a high strength structure blind rivet with a very large grip range. The variable grip range allows efficient use and, owing to the merging of up to five blind rivet lengths into one MEGA GRIP® dimension, reduces the handling costs. MEGA GRIP® blind rivets – The setting process During the setting process, the hollow mandrel head presses the rivet body with great force against the rivet hole. The radial deformation here ensures that an aboveaverage, large clamping area is covered. The stable position of the rivet mandrel throughout the entire setting process guarantees compliance with the high shear force through double locking. The excellent hole filling capability also protect ideally against splash-water.
MEGA GRIP® blind rivets – Standard or special production? The GESIPA® MEGA GRIP® is available in a flat Round head or recessed head form and comes in the material combinations alu/alu or steel/steel as standard. Supplied in large or small packages, the MEGA GRIP® is always available in the quantity required. We can supply special dimensions on request. The advantages • Perfectly splash proof • Efficient use with large grip range coverage • High shear strength due to double rest mandrel locking • Outstanding hole filling capability • Flush removal on the setting head without sharp edges.
Please note that to achieve the best possible values from the GESIPA®-MEGA GRIP®, use of special tools/nosepieces is required.
i 62
MEGA GRIP ® blind rivets are available in small packs, too!
The experts in blind riveting
Blind rivets
Mega Grip ® blind rivets
Dome head
4.8
Rivet body: Aluminium alloy Mandrel: Aluminium alloy
mm
Part no. bulk pack
Quantity per box
Part no. small pack
Quantity per box
1.6 - 6.4
RV69006-4
663 0014
5,000
663 3015
B500
4.8 x 14,0
1.6 - 11.1
RV69006-7
663 0022
3,000
663 3023
B250
6.4
6.4 x 14.1
2.0 - 9.5
RV69008-6
663 0111
2,000
663 3112
B200
6.4 x 20.5
2.0 - 15.9
RV6900-810XG
663 0146
1,500
663 3147
B100
Part no. bulk pack
Quantity per box
4.8
Hole-Ø: 4.9 - 5.2 mm
6.4
Hole-Ø: 6.6 - 6.9 mm
steel/steel Counter sunk Rivet body: Steel, zinc-plated Mandrel: Steel, zinc-plated
D1 x L mm
Type
4.8 x 10.0
steel/steel Rivet body: Steel, zinc-plate Mandrel: Steel, zinc-plated
Grip range
Hole-Ø: 4.9 - 5.2 mm
Hole-Ø: 6.6 - 6.9 mm
Dome head
Rivet body
4.8
Hole-Ø: 4.9 - 5.2 mm
Rivet body
Grip range
D1 x L mm
mm
Part no. small pack
Quantity per box
4.8 x 10.0
1.6 - 6.4
RV69776-4
664 0028
5,000
664 3029
B500
4.8 x 14.0
1.6 - 11.1
RV69776-7
664 0036
3,000
664 3037
B250
6.4 x 14.1
2.0 - 9.5
RV69778-6
664 0117
2,000
664 3118
B200
6.4 x 20.5
2.0 - 15.9
RV69778-10XG
664 0133
1,500
664 3134
B100
Rivet body
Grip range
D1 x L mm
mm
Type
Part no. bulk pack
Quantity per box
Part no. small pack
Quantity per box
4.8 x 10.0
2.6 - 6.4
RV61776-5
664 2004
3,500
664 3005
B250
4.8 x 14.0
5.5 - 11.1
RV61776-8
664 2012
2,500
664 3013
B250
6.4 x 15.8
3.0 - 11.1
RV61778-7
664 2101
2,000
664 3102
B200
6.4
Hole-Ø: 6.6 - 6.9 mm
Type
1
alu/alu
Chart shear and tensile strength MEGA GRIP ® Alu/alu Rivet Ø mm
MEGA GRIP ® Steel/steel
Shear strength
N
(kp)
Tensile strength
N
Mand-
Max. head Ø mm
(kp)
relØ mm
Rivet Ø mm
Shear strength
N
4.8
3,330
(340)
2,400
(245)
2.95
9.5
4.8
6,850
6.4
5,910
(600)
4,450
(450)
3.9
12.7
6.4
12,500
(kp)
Tensile strength
N
Man-
Max. head Ø mm
(kp)
drelØ mm
(700)
4,500
(460)
2.95
9.5
(1.275)
8,200
(835)
3.9
12.7
Test procedure according to DIN EN ISO 14589
The experts in blind riveting
63
GESIPA® Bulb-tite ® blind rivets Strong in demanding applications requiring perfect clamp force and weatherproofness
Originally designed for the construction industry, the GESIPA®-BULB-TITE® rivets have proven their worth in many other application fields thanks to their multifunctional properties. The majority of the BULB-TITE® program has been approved by the „Deutsches Institut für Bautechnik“ in Berlin thereby guaranteeing extra security when used in steel constructions or on facades. BULB-TITE blind rivets – Powerful wherever used Thanks to the shear zone overlap of the BULB-TITE®rivet mandrel in the application, permanent and very high shear forces can be achieved. ®
BULB-TITE® blind rivets – Weather resistance The use of a special nosepiece when processing the BULB-TITE®-rivet locks the mandrel into the sealing part on the setting head side to prevent dirt and/or damp penetrating the application. The sealing washer, which is available as an optional accesory, offers added protection against wet and damp below the closing head.
BULB-TITE® blind rivets – Excellent clamping force The three large pressure plates distribute the clamping forces evenly across a large area of the surface so that even soft, thin, supple or brittle materials can be riveted safely without destroying or damaging the surface. BULB-TITE® blind rivets – Complex applications BULB-TITE®- rivets also guarantee a safe function where other rivets have already given up. The three plates of the closing head adapt and form to fit even curved application surfaces so that safe riveting is possible even on pipes, beads and other unusually formed applications.
Please note that to achieve the best possible values from the GESIPA®-BULB-TITE ®, use of special tools/nosepieces is required. BULB-TITE® blind rivets are available in small packs, too!
i 64
BULB-TITE® blind rivets of all head Types (except countersunk) are optionally available with washer, too.
The experts in blind riveting
Blind rivets
1
GESIPA®-Bulb-tite ® blind rivets BULB-TITE® blind rivets – The advantages • Large grip range • Vibration-proof • Use on straight and curved application parts • Waterproof with neoprene sealing washer • Large distirbution of the grip force over a large surface
BULB-TITE® blind rivets – Multi-Grip GESIPA®-BULB-TITE® rivets cover larger clamping ranges. Less dimensions are required thereby reducing handling and warehouse costs. BULB-TITE® blind rivets – Application areas Fassades, shipbuilding, containers, truck and passenger busses production, trailers, trapezoidal sheet metal roof
alu/alu Dome head Rivet body: Aluminium alloy Mandrel: Aluminium alloy
Rivet body
Grip range
D1 x L mm
mm
Type
Part no. bulk pack
Quantity per box
Part no. small pack
Quantity per box
4
4 x 20.3
1.5 - 6.4
RV 6604-5-4
660 0018
3,500
660 3019
B 250
Hole Ø: 4.1 - 4.2 mm
4 x 25.1
6.4 - 12.7
RV 6604-5-8
660 0026
"
660 3027
"
with EPDM washer
4 x 20.3
1.5 - 6.4
RV 6604-5-4 W
660 0514
"
660 3515
"
5.2 x 17.5
1.3 - 4.8
RV 6604-6-3
660 0115
3,000
660 3116
B 250
5.2 Hole Ø: 5.3 - 5.5 mm
with EPDM washer
5.2 x 19.1
1.6 - 6.4
RV 6604-6-4
660 0123
"
660 3124
"
5.2 x 22.2
4.7 - 9.5
RV 6604-6-6
660 0131
"
660 3132
"
5.2 x 25.4
7.9 - 12.7
RV 6604-6-8
660 0158
"
660 3159
"
5.2 x 28.6
11.1 - 15.9
RV 6604-6-10
660 0166
2,000
660 3167
B 200
5.2 x 31.8
14.3 - 19.1
RV 6604-6-12
660 0174
"
660 3175
B 200
5.2 x 34.9
17.4 - 22.2
RV 6604-6-14
660 0184
1,500
660 3185
B 150
5.2 x 38.1
20.6 - 25.4
RV 6604-6-16
660 0196
"
660 3197
"
5.2 x 41.3
23.8 - 28.6
RV 6604-6-18
660 0199
"
660 3198
"
5.2 x 17.5
0.5 - 4.8
RV 6604-6-3 W
660 0603
3,000
660 3604
B 250
5.2 x 19.1
1.6 - 6.4
RV 6604-6-4 W
660 0611
"
660 3612
"
5.2 x 22.2
4.7 - 9.5
RV 6604-6-6 W
660 0638
"
660 3639
"
5.2 x 25.4
7.9 - 12.7
RV 6604-6-8 W
660 0646
"
660 3647
"
5.2 x 28.6
11.1 - 15.9
RV 6604-6-10 W
660 0654
2,000
660 3655
B 200
5.2 x 31.8
14.3 - 19.1
RV 6604-6-12 W
660 0662
"
660 3663
"
5.2 x 34.9
17.4 - 22.2
RV 6604-6-14 W
660 0673
1,500
660 3674
B 150
5.2 x 38.1
20.6 - 25.4
RV 6604-6-16 W
660 0684
"
660 3685
"
5.2 x 41.3
23.8 - 28.6
RV 6604-6-18 W
660 0695
"
660 3696
"
The information on shear and tensile strength, rivet pin diameters and the maximum setting head diameters can be found on page 68.
The experts in blind riveting
65
GESIPA®-Bulb-tite ® blind rivets alu/alu Dome head Rivet body: Aluminium alloy Mandrel: Aluminium alloy
Rivet body D1 x L mm
6.3 Hole Ø: 6.4 - 6.6 mm
with EPDM washer
7.7 Hole Ø: 7.8 - 8.2 mm with EPDM washer
6.3 x 20.2
Grip range
Type
mm
Part no. bulk pack
Quantity per box
Part no. small pack
Quantity per box
1.6 - 6.4
RV 6604-8-4
660 0212
2,000
660 3211
B 200
6.3 x 23.4
3.2 - 9.5
RV 6604-8-6
660 0220
"
660 3221
"
6.3 x 26.5
6.4 - 12.7
RV 6604-8-8
660 0239
"
660 3238
"
6.3 x 29.7
9.5 - 15.9
RV 6604-8-10
660 0247
1,500
660 3246
B 150
6.3 x 20.2
1.6 - 6.4
RV 6604-8-4 W
660 0700
2,000
660 3701
B 200
6.3 x 23.4
3.2 - 9.5
RV 6604-8-6 W
660 0719
"
660 3718
"
6.3 x 26.5
6.4 - 12.7
RV 6604-8-8 W
660 0727
"
660 3726
"
6.3 x 29.7
9.5 - 15.9
RV 6604-8-10 W
660 0735
1,500
660 3734
B 150
7.7 x 27.7
1.0 - 9.5
RV 6603-9-6
660 0301
1,000
660 3302
B 100
7.7 x 27.7
1.0 - 9.5
RV 6603-9-6 W
660 0808
"
660 3809
"
alu/alu Large flange
Rivet body: Aluminium alloy Mandrel: Aluminium alloy
Rivet body D1 x L mm
7.7 - K19 Hole Ø: 7.8 - 8.2 mm
Grip range
Type
mm
Part no. bulk pack
Quantity per box
Part no. small pack
Quantity per box
5 per 1,000
7.7 x 27.7
1.1 - 9.5
RV 6605-9-6 W
660 0905
1,000
660 3904
B 100
1.063.40
7.7 x 34.0
6.4 - 15.9
RV 6605-9-10 W
660 0913
1,000
660 3912
B 100
1.166.30
witht EPDM washer
The information on shear and tensile strength, rivet pin diameters and the maximum setting head diameters can be found on page 68.
66
The experts in blind riveting
Blind rivets
GESIPA®-Bulb-tite ® blind rivets
1
steel/steel Round head Rivet body: Steel, zinc-plated Mandrel: Steel, zinc-plated Rivet body
Grip range
D1 x L mm
mm
Type
Part no. bulk pack
Quantity per box
Part no. small pack
Quantity per box
6,3
6.3 x 20.2
1.0 - 6.4
RV6676-8-4
661 0013
1,500
661 3014
B 100
Hole-Ø: 6.4 - 6.6 mm
6.3 x 23.4
3.2 - 9.5
RV6676-8-6
661 0021
"
661 3022
"
steel/steel Dome head Rivet body: Steel Mandrel: Steel Rivet body
Grip range
D1 x L mm
mm
Type
Part no. bulk pack
Quantity per box
Part no. small pack
Quantity per box
5.2
5.2 x 19.1
1.6 - 6.3
RV 6674-06-04
661 0010
A 1.500
661 0100
B 150
Hole Ø: 5.3 - 5.5 mm
5.2 x 22.3
4.8 - 9.5
RV 6674-06-06
661 0011
"
661 0101
"
5.2 x 25.4
7.9 - 12.7
RV 6674-06-08
661 0012
"
661 0102
"
5.2 x 28.6
11.1 - 15.8
RV 6674-06-10
661 0014
"
661 0103
"
5.2 x 31.8
14.3 - 19.0
RV 6674-06-12
661 0015
"
661 0104
"
5.2 x 19.1
1.6 - 6.3
RV 6674-06-04 W
661 0016
A 1.500
661 0105
B 150
5.2 x 22.3
4.8 - 9.5
RV 6674-06-06 W
661 0017
"
661 0106
"
5.2 x 25.4
7.9 - 12.7
RV 6674-06-08 W
661 0018
"
661 0107
"
5.2 x 28.6
11.1 - 15.8
RV 6674-06-10 W
661 0019
"
661 0108
"
5.2 x 31.8
14.3 - 19.0
RV 6674-06-12 W
661 0020
"
661 0109
"
with EPDM washer
monel®/stainless steel Round head
Rivet body: Monel® Mandrel: Stainless steel Rivet body
Grip range
D1 x L mm
mm
Type
Part no. bulk pack
Quantity per box
Part no. small pack
Quantity per box
6.3 Hole-Ø: 6.4 - 6.6 mm
6.3 x 20.2
1.0 - 6.4
RV6696-8-4
662 0019
1,500
662 3018
B 100
Material surcharge will be added at a daily rate The information on shear and tensile strength, rivet pin diameters and the maximum setting head diameters can be found on page 68.
The experts in blind riveting
67
GESIPA®-Bulb-tite ® blind rivets Bulb-tite® blind rivets – Heads The following heads are also available on request:
Alumini-
Alu/alu
Round head
Alumini-
Chart shear and tensile strength BULB-TITE ® Alu/alu Rivet Ø mm
Shear strength N (kp)
Tensile strength N (kp)
Mandrel Ø mm
Max. head Ø mm
4
2,000
(210)
1,050
(110)
2.4
9.0
5.2
2,700
(284)
1,950
(198)
2.9
11.7
6.3
4,200
(500)
2,500
(305)
3.9
14.5
7.7
6,650
(680)
4,850
(500)
4.5
15.9
7.7 K19
6,650
(680
4,850
(500)
4.5
19.3
Mandrel Ø mm
Max. head Ø mm
BULB-TITE ® Steel/steel Rivet Ø mm
Shear strength N (kp)
Tensile strength N (kp)
5.2
3,890
(396)
2,890
(294)
3.0
11.7
6.3
5,550
(565)
4,200
(428)
3.9
14.5
Monel®/stainless steel Rivet Ø mm 6.3
Shear strength N (kp)
Tensile strength N (kp)
8,220
6,470
(565)
(428)
Mandrel Ø mm
Max. head Ø mm
3.9
14
BULB-TITE® blind rivets are available in small packs, too! BULB-TITE® blind rivets of all head Types (except countersunk) are optionally available with washer, too.
Test procedure according to DIN EN ISO 14589
68
The experts in blind riveting
Blind rivets
1
TRI-FOLD® folding Type blind rivets
TRI-FOLD® folding Type blind rivets – for soft and porous application materials
The function The GESIPA® TRI-FOLD® blind rivet forms three press lashes on the closing head side during setting.
Thanks to its special design, the TRI-FOLD® is also able to compensate over-dimensional or irregular drill hole diameters.
The advantages The large moulded lashes distribute the exerted clamping force evenly and gently onto the riveted material. Also, the large surface of the lashes offer excellent protection against the rivet being pulled through very soft, porous or brittle application parts.
Alu/alu Dome head Rivet body: Aluminium alloy Mandrel: Aluminium alloy
Rivet body D1 x L mm
4.1 Hole Ø: 4.2 mm
4.8 Hole Ø: 4.9 mm
Application areas TRI-FOLD® blind rivets are excellently suited for the automotive field, e.g. for plastic panelling, car body parts and for the interior work inside vehicles, but also for all other applications that are particularly soft, brittle, easily deformed or porous.
Grip range mm
Type
1.0 - 3.0
GAMD52ATF
4.1 x 14.5
Part no.
Quantity per box
666 0002
B 500
4.1 x 19.5
1.0 - 6.3
GAMD54ATF
666 0010
B 500
4.1 x 21.1
1.0 - 9.5
GAMD56ATF
666 0029
B 500
4.1 x 24.3
3.2 - 12.7
GAMD58ATF
666 0037
B 500
4.8 x 19.0
1.6 - 6.3
GAMD64ATF
666 0045
B 250
4.8 x 22.2
4.7 - 9.5
GAMD66ATF
666 0053
B 250
4.8 x 25.4
7.9 - 12.7
GAMD68ATF
666 0061
B 250
4.8 x 28.5
11.1 - 15.9
GAMD610ATF
666 0088
B 250
4.8 x 31.7
14.2 - 19.0
GAMD612ATF
666 0096
A 100
Chart shear and tensile strength TRI-FOLD® Alu/alu Rivet Ø
Shear strength
Tensile strength
mm
N
(kp)
N
4.1
650
(66)
850
4.8
1,100
(112)
1,400
MandrelØ mm
Max. head Ø mm
(87)
2.4
8.2
(143)
2.9
10.1
(kp)
Test procedure according to DIN EN ISO 14589
The experts in blind riveting
69
Blind rivet setting tools Blind rivet hand tools
20
74
NTS
NTX
Battery powered blind rivet setting tools
20
NTX-F
Flipper®
PowerBird® Pro Gold Edition
PowerBird® Pro Gold Edition with springloaded trigger system
coming soon
80
AccuBird® Pro
PowerBird® Pro
Hydro-pneumatic blind rivet setting tools
20
106
TAUREX 1- 6
TAURUS® 1-6
TAURUS® 1 Speed Rivet
TAURUS® 2 Speed Rivet
TAURUS® Speed Rivet Axial eco 1 and 2
Parallel head for TAURUS® 1-4
Lockbolt setting tools coming soon
20
172
PowerBird® SRB 4.8
70
coming soon
PowerBird® SRB 6.4
TAURUS® 3 SRB
TAURUS® 4 SRB
The experts in blind riveting
Setting tools Blind rivets
Leading in technology, experience, own production
SN2
2
HN2
AccuBird®
PH 1
GAV 8000
PowerBird®
PH 2
GAV HF
PowerBird® Solar
PH 2-VK
TAURUS® 1-4 Axial eco TAURUS® 1-4 Axial
PowerBird® Gold Edition
PH Axial
PH 2000
TAUREX 1-4 Axial compact TAUREX 1-4 Axial
TAURUS® 4 SRB with angle head 90° compact
The experts in blind riveting
71
What rivets what? Tools
Energy
Blind rivet Ø mm 2.4
3.0
3.2
4.0
4.8
5.0
NTS
H
A
A
NTX / NTX F
H
A
A
Flipper
H
A
A
SN2
H
HN2
H
HN2 BT
H
®
AccuBird® PowerBird
6.4
8.0
10.0
B B
®
PowerBird Gold Edition
B
AccuBird® Pro
B
PowerBird Pro Gold Edition
B
®
®
PowerBird®
Pro Gold Edi-
tion with spring loaded trigger system
B
PowerBird® Solar
B
PH1
P
X
PH1 VAS
P
X
PH2
P
X
AS
PH2 VAS
P
X
AS
PH2 VK
P
PH Axial
P
PH 2000
P
PH 2000 BT
P
TAURUS® 1
P
TAURUS 2
P
TAURUS® 3
P
TAURUS® 4
P
TAURUS® 5
P
TAURUS® 6
P
®
TAUREX 1
P
TAUREX 2
P
TAUREX 3
P
TAUREX 4
P
TAUREX 5
P
TAUREX 6
P
Tools
Energy
TAURUS 1 Speed Rivet
P
TAURUS® 2 Speed Rivet
P
TAURUS 1 Speed Rivet Axial eco
P
TAURUS® 2 Speed Rivet Axial eco
P
®
®
72
6.0
AS X
AS
X AS AS A
AS AS A
Speed rivets Ø mm 2.4
3.0
3.2
4.0
4.8
5.0
6.0
6.4
8.0
10.0
AS
AS
The experts in blind riveting
What rivets what? G-Bulb
PolyGrip® 3.2
4.0
4.8
6.4
4.8
MEGA GRIP®*
BULB-TITE®*
6.4
TRI-FOLD® 4.1
4.8
NTS
H
A
A
A
NTX / NTX F
H
A
A
A
Flipper
H
SN2
H
HN2
H
HN2 BT
H
®
AccuBird®
SE with X
X
X
B
X X to 6,3 A S
PowerBird
B
A
6.4 A S
X at 7,7
PowerBird® Gold Edition
B
A
6,6 A S
X at 7,7
AccuBird® Pro
B
PowerBird® Pro Gold Edition
B
A
6,6 A S
X at 7,7
B
A
6,6 A S
X at 7,7
PowerBird® Solar
B
A
6.4 A S
X at 7,7
PH1
P
PH1 VAS
P
PH2
P
PH2 VAS
P
PH2 VK
P
PH Axial
P
PH 2000
P
PH 2000 BT
P
TAURUS® 1
P
TAURUS 2
P
®
PowerBird®
Edition
Pro Gold
with spring loaded trigger sys.
®
TAURUS 3
P
TAURUS® 4
P
TAURUS® 5
P
TAURUS® 6
P
TAUREX 1
P
TAUREX 2
P
TAUREX 3
P
TAUREX 4
P
TAUREX 5
P
TAUREX 6
P
®
H: Handtool B: Battery-powered tool P: Hydro-pneumatic tool
The experts in blind riveting
Setting tools Blind rivets
Energy
2
Tools
X to 6,3 A S
AS A A AS
S
AS
S
A
X: Special accessories required *: A special nosepiece is always required when setting MEGA GRIP® blind rivets and BULB-TITE® blind rivets
A: Alu S: Steel E: Stainless Steel Blue box: All materials (ASE) can be riveted. Where there are exceptions, the letters of the rivetable materials are provided directly in the box.
73
Blind rivet hand tools
GESIPA® blind rivet hand tools – Easy to use, wellproven and good!
NTS
(with self opening spring)
Working range Blind rivets up to 5 mm Ø aluminium and 4 mm Ø steel and stainless steel Technical data Weight: 480 g 275 mm Total length: Stroke: 8 mm
Part no. 703 0010
Accessories Nosepieces: 10/18, 10/24, 10/27 and 10/32 1 maintenance wrench, operating instructions with spare parts list Advantages • Body casing in high-quality die cast aluminium • Body head made of forged steel • Narrow head for difficult to access rivet locations • Opening spring for automatic ejection of the mandrel • Ergonomic handles
Jaws (2-parts) For NTS, NTX, NTX-F and Flipper® Part no. 705 2057
Dimensions in mm
74
Nosepiece assignment for NTS, NTX and NTX-F can be found on page 79.
The experts in blind riveting
Blind rivet hand tools
NTX
Working range Blind rivets up to 5 mm Ø aluminium and 4 mm Ø steel and stainless steel
Accessories Nosepieces:10/18, 10/24 and 10/32 1 maintenance wrench, operating instructions with spare parts list
2
Part no. 705 0011
Setting tools Blind rivets
Technical data Weight: 575 g Total length: 260 mm Stroke: 8 mm
Advantages • Body casing in high-quality die cast aluminium • Body head made of chrome-vanadium steel, forged • Steel inserts on all bearing points subject to wear • Intermediate lever system reduces the force required and dampens the tear-off effect • Narrow pliers head for difficult to access rivet locations • Ergonomic slip handles • Simple maintenance – fast jaw change Dimensions in mm
NTX-F
(with self opening spring)
Working range Blind rivets up to 5 mm Ø aluminium and 4 mm Ø steel and stainless steel Technical data g Weight: 575 Total length: 260 mm Stroke: 8 mm
Part no. 705 0054
Accessories Nosepieces:10/24, 10/27 and 10/32 1 maintenance wrench, operating instructions with spare parts list Advantages • Opening spring for automatic ejection of the mandrel • Body casing in high-quality die cast aluminium • Body head made of chrome-vanadium steel, forged • Steel inserts on all bearing points subject to wear • Intermediate lever system reduces the force required and dampens the tear-off effect • Narrow head for difficult to access rivet locations • Ergonomic handles • Simple maintenance – fast jaw change
Dimensions in mm The experts in blind riveting
75
Flipper
®
The blind rivet hand tool for easy handling with only one hand.
Working range Blind rivets up to 5 mm Ø aluminium and 4 mm Ø steel and stainless steel Part no. 701 0001
Technical data Weight: 750 g Total length: 212 mm Total stroke: 16,2 mm Single action stroke: 1.8 mm Nosepieces/accessories Nosepieces:10/18, 10/24 and 10/29 1 maintenance wrench (on magazine) Operating instructions with spare parts list Advantages • The force increases when the handle is closed. This is made use of via the special arrangement of the lever when setting blind rivets: ergonomic design • The required manual force is reduced by aroand 40 percent if actuated several times. • Actuation lever with an opening spring for easy single-handed operation • Jaw mechanism with spring reset for safe and automatic mandrel ejection • Rivet mandrel collection container can be clipped to the body casing and is easy to empty • Larger device lift: a benefit when handling extra long blind rivets • Sturdy body casing in high-quality die cast aluminium • Sturdy actuation lever made of tempered steel • Link pin on anti-twist bearings • Ergonomic lever positions and handle design
Dimensions in mm
Conversion kit for plastic blind rivets: Part no. 701 3000
i 76
Nosepiece assignment for Flipper® can be found on page 79.
The experts in blind riveting
Blind rivet hand tools – sortiment Riveting kit
Part no. 754 0027
Setting tools Blind rivets
Incl.12 blind rivet sizes Alu/steel 3.0 x 8.0 mm (VE 80) Alu/steel 3.0 x10.0 mm (VE 80) Alu/steel 3.0 x12.0 mm (VE 70) Alu/steel 4.0 x 5.0 mm (VE 80) Alu/steel 4.0 x 6.0 mm (VE 80) Alu/steel 4.0 x 8.0 mm (VE 70) Alu/steel 4.0 x10.0 mm (VE 60) Alu/steel 4.0 x12.0 mm (VE 60) Copper/steel 3.0 x 6.0 mm (VE 90) Copper/steel 4.0 x 6.0 mm (VE 70) Alu/steel 3.0 x 5.0 mm (VE 100) Alu/steel 3.0 x 7.0 mm (VE 100)
2
Contents Blind rivet hand tool NTX and 12 blind rivet sizes, 1 maintenance wrench. Weight: approx. 3.75 kg Dimensions: 340 x 205 x 40 mm
Junior riveting kit Contents Blind rivet hand tool NTX and 5 blind rivet sizes, 1 maintenance wrench. Weight: approx. 2.5 kg Dimensions: 275 x 145 x 40 mm
!
Incl. 5 blind rivet sizes Alu/steel 3.0 x 6.0 mm (VE 90) Alu/steel 3.0 x 8.0 mm (VE 60) Alu/steel 4.0 x 6.0 mm (VE 60) Alu/steel 4.0 x10.0 mm (VE 50) Steel/steel 3.0 x 6.0 mm (VE 90) Junior riveting kit Part no. 754 1023
Now also available as Junior riveting kit PolyGrip® (Art.-Nr. 754 1024) with the sizes 3.2 x 8, 4 x10, 4 x17, 4.8 x 10 and 4.8 x 17.
Junior riveting kit PolyGrip® Part no. 754 1024
Flipper ® box Contents Blind rivet hand tool Flipper® and 3 PolyGrip® blind rivet sizes, in a lightweight plastic carrying case. Weight: approx. 0.9 kg Dimensions: 220 x 200 x 40 mm Part no. 701 0002
The experts in blind riveting
Incl. 3 blind rivet sizes PolyGrip® Alu/steel 3.2 x 8.0 mm (VE 100) PolyGrip® Alu/steel 4.0 x 10.0 mm (VE 100) PolyGrip® Alu/steel 4.8 x 10.0 mm (VE 50)
Mini pack refills can be found on page 237.
77
Lever riveting tools
Dimensions in mm
HN 2
Part no. 713 0015
HN 2-BT
Part no. 713 0023
Working range Blind rivets from 3.0 to 6.4 mm Ø all materials, except PolyGrip® blind rivets with 6.4 mm Ø made of stainless steel and G-Bulb blind rivets
(only for Bulb-tite® see page 64)
Technical data kg Weight: 1.85 Total length: 570 mm 10 mm Stroke:
Technical data Weight: 1.85 kg Total length: 570 mm Stroke: 10 mm
Accessories Nosepieces: 16/29, 16/32, 16/36, 16/40 and 16/45 Spent mandrel container Maintenance instructions with spare parts list
Accessories Nosepieces: 16/26 BT, 16/32 BT, 16/42 BT and 16/48 BT Spent mandrel container Maintenance instructions with spare parts list
Jaws (3 parts) Part no. 710 2151
Working range Blind rivets up to 7.7 mm Ø all materials
Jaws (3 parts): HN 2 BT Part no. 715 1527
Nosepieces and performance see page 79. Advantages • Pliers casing in high-quality die cast aluminium, its sturdy design protects it against soiling • Link pin on anti-twist bearings and with inner axial protection, wear-proof and smooth running • Tooth segment transmission with favourable lever arm arrangement reduces the force required and dampens the tear-off effect
78
• Fixed casing lever and ergonomic handle design: simple and easy handling • Actuation lever: repeated re-engagement very easy, even on workpiece; highly beneficial for oversized blind rivets • Gear rack: supported on a brass plate; smooth running • Rivet mandrel collection tank: swivel-mounted to the casing; can be emptied easily and safely
The experts in blind riveting
Lazy tong riveting tool Working range Blind rivets from 3.0 up to 6.4 mm Ø all materials
SN 2
Setting tools Blind rivets
Technical data kg Weight: 1.93 Length when closed: 310 mm 810 mm Length when opened: Stroke: 10.5 mm
Advantages • Pliers casing and handle in high-quality die cast aluminium • Shear system in high strength steel, galvanised • Moulded handle — double bearing • Narrow casing for difficult to access rivets • Enclosed pliers casing prevents soiling • Favourable lever arm arrangement with 4-joint slide block bearing — reduced effort
Part no. 712 0028
Jaws (3 parts) Part no. 725 1613
Nosepiece assignment for manual, lazy tongue and lever rivet devices
Article numbers for nosepieces
Rivet Ø
Rivet material
NTS, NTX, NTX-F, Flipper®
SN2
HN2
HN2-BT
2,4
Alu
10/18
—
—
—
3.2
CAP-Alu, CAP-Cu
10/18
—
—
—
3 and 3.2
Alu, Cu, Steel, Stainless steel, Stinox, Alu, PG-Alu, PG-Steel
10/24
17/24
16/24
—
4
Alu, Cu
10/24
17/24
16/24
—
4
Steel, CAP-Alu, CAP-Cu, Alu, PG-Alu
10/27
17/27
16/27
—
4
705 1182
10/24
705 1247
10/27
705 1271
10/29
705 1298
10/32
705 1328
16/18
717 1196
16/24
717 1234
16/27
717 1277
16/29
717 1293
CAP-Alu, CAP-Cu
10/29
17/29
16/29
—
16/32
717 1323
5 and 4.8
Alu, PG-Alu
10/32
17/29
16/29
—
16/36
717 1366
5 and 4.8
Steel, Alu
—
17/32
16/32
—
16/40
717 1390
5 and 4.8
Stainless steel, Stinox, PG-Steel
—
17/36
16/36
—
16/45
717 1455
6
Alu
—
17/36
16/36
—
16/26 BT
717 1471
16/32 BT
717 1498
16/42 BT
717 1501
16/48 BT
717 1528
6.4 6.4
Alu, PG-Alu
—
17/40 17/40
16/40 16/40
—
10/18
4.8
—
16/29
Part no.
10/29
Steel
17/29
Article
Stainless steel, Stinox, PG-Steel
6
— —
Steel, Alu
—
17/45
16/45
—
4
all BULB-TITE®
—
—
—
16/26 BT
5.2
all BULB-TITE®
—
—
—
16/32 BT
6.3
all BULB-TITE®
—
—
—
16/42 BT
7.7
all BULB-TITE®
—
—
—
16/48 BT
The experts in blind riveting
2
Accessories Nosepieces for Ø 3.2 mm, 4.0 mm, 4.8 mm, 6.0 mm and 6.4 mm, 1 maintenance wrench, Operating instructions with spare parts list
Nosepiece assignment data apply to DIN and GESIPA® blind rivets.
79
The new Bird Pro series The new Bird generation with brushless motor – Reliability for a high run and fast work sequence
Made in Germany
The Bird Pro series GESIPA®, which invented battery-powered blind riveting technology, has been producing the Bird series for over twenty years now. To this day, it sets the standard for the battery-powered blind riveting devices market. Not least due to changing customer requirements, the Bird family‘s modular system is updated on a regular basis. GESIPA® has therefore built a new platform that will supplement the current Bird series to meet the highest customer requirements. The first two tools of this new series are the PowerBird® Pro Gold Edition and the AccuBird® Pro.
80
BLDC technology A BLDC motor is a brushless DC motor that, instead of brushes that are susceptible to wear, uses electrical sensors to detect the rotor‘s position and commutate the stator coil via circuit breakers. A special software in the electronics controls the motor. The advantages of a BLDC motor include high efficiency, long service life, particularly smooth running with a precision ball bearing and a reduction in electrical noise radiation.
The experts in blind riveting
Battery-powered blind rivet setting tools with brushless motor
Setting tools Blind rivets
Charging technology The GESIPA® li-ion chargers are available for 110 V and 240 V AC voltages. The charger comes with a Euro plug as standard. Other versions for China, UK and USA are available on request.
2
Li-ion batteries The GESIPA® Bird Pro series is equipped as standard with a new rechargeable 2.1 Ah li-ion slide-on battery. These rechargeable li-ion batteries feature the new Deep Sleep function. To keep intrinsic consumption as low as possible, after a set idle time, the battery automatically assumes "Deep Sleep" mode. The battery can then only be woken in the battery charger and is immediately ready for use.
Characteristics 1. Autoreverse function Immediately after mandrel break-off, this optional operating mode stops the pulling process and moves the jaw assembly back into the initial position. This saves time and energy while making sure the tool is immediately ready for use. 2. Lighting The light-emitting diodes precisely aligned to the work piece are integrated into the adjusting ring. There are three possible switch positions: Process-controlled: The diodes remain illuminated after the setting process, which allows a continuous workflow even in bad lighting conditions. Torch function : Steady glow of diode (max.10 minutes) Lighting off: saves electricity. 2
3
Advantages • More powerful and longer-lasting BLDC motor for quick flow of work • 25 mm stroke for long blind rivets • Up to 20 kN setting force for particularly large blind rivets • Variable lighting in the adjusting ring
The experts in blind riveting
3. Sliding battery New sliding battery with exact optical and acoustic charging status display prevents unpleasant surprises. The deep sleep function and the electrical feedback of the braking energy extend the battery range − a battery charge lasts for up to 2,000 riveting operations. Additional catching grids prevent falling. 4. Charging unit Charging unit with quick-charge function. The battery can be used again after only 45 minutes of charging, and is fully charged after just 90 minutes.
4
• Increased stability due to larger, non-slip stand surface and lower centre of gravity • Easy-to-grasp housing thanks to Softgrip • New sliding battery • Charging unit with quick-charge function
81
AccuBird Pro ®
The latest generation of the battery-powered blind rivet setting tool – up to 4x faster than other battery-powered tools on the market!
AccuBird® Pro With slide-on, rechargeable 18.0 V/2.1 Ah battery pack and charger in plastic carrying case Part no. 732 0001
AccuBird® Pro The brushless motor and 10,000 N setting force make the AccuBird® Pro extremely fast for setting blind rivets of any material up to Ø 5 mm.
Extremely fast, virtually no wear The BLDC motor of the AccuBird® Pro has an extremely long service life and is virtually nonwearing. Compared to commercially available battery-powered tools, setting can be done up to 4x faster making it comparable with hydropneumatic blind rivet setting tools. The optional Autoreverse function additionally shortens the pulling process, ensuring the AccuBird® Pro is immediately ready for operation.
Well-proven and ergonomically designed The AccuBird® Pro is equipped with the low-wear jaws system and features the same ergonomic design as the TAURUS® series, already proven a thousand times over. The variable tool Blind rivets from Ø 2.4 mm aluminium, up to Ø 5 mm all materials and blind rivets up to Ø 6 mm aluminium. BULB-TITE® blind rivets up to Ø 4 mm and 5.2 mm aluminium and steel. G-Bulb blind rivets up to Ø 4.8 mm all materials. Make sure the correct jaw pusher is used as specified in the operating instructions!
Dimensions in mm
82
The experts in blind riveting
AccuBird® Pro – the battery-powered blind rivet setting tool with 10 kN setting force and brushless motor 18.0 V/2.1 Ah li-ion slide-on battery pack 10.000 N 2,0 kg with battery
Part no. 730 1007
18 V brushless DC motor (BLDC)
25 mm
Equipment Nosepieces: 17/24, 17/27, 17/29 and 17/32
Setting tools Blind rivets
Technical data Setting force: Weight: Drive: Stroke:
Weight: 0.4 kg available as special accessory
Jaws (3-part)
Part no. 730 1008
Part no. 756 1172
Blind rivet Ø in mm
Material
Nosepiece
Part no.
2.4
Alu
17/18*
725 2075
3.2
CAP-Alu, CAP-Cu
17/18*
725 2075
3 and 3.2
Alu
17/24
725 1583
3 and 3.2
Steel
17/24
725 1583
3 and 3.2
Stainless steel
17/24
725 1583
4
Alu
17/24
725 1583
4
Steel
17/27
725 2040
4
Stainless steel
17/29
725 2059
4.8 and 5
Alu
17/29
725 2059
4.8 and 5
Steel
17/32
725 2067
4.8 and 5
Stainless steel
17/36*
725 2083
6
Alu
17/36*
725 2083
Material
Technical data Input voltage: 100 - 240 V / 50 - 60 Hz 21 V DC Output voltage: Charging time: 45 to 90 minutes Weight: 0.6 kg
Nosepiece assignment Power per battery charge
Bulb-tite® blind rivet Ø mm
2
Charger for 18.0 V li-ion battery
Nosepiece
Part no.
4
Alu
17/26 BT*
725 2202
5.2
Alu
17/32 BT*
725 2210
6.3
Alu
17/42 BT*
725 2229
6.3
Steel
17/42 BT*
725 2229
* available as special accessory Special design nosepieces are available on request. The nosepiece allocation data applies to DIN and GESIPA® blind rivets.
Note: Equipped with Euro plug as standard (other versions on request)
Special accessory: Retaining nosepiece •
Inserted rivet remains in any position • Rivets may be set with only one hand • Safer working
Spring power
Retaining nosepiece
Part no.
Retaining nosepiece
Part no.
17/18 R
725 4078
17/29 R
725 4108
17/24 R
725 4086
17/32 R*
725 4116
17/27 R
725 4094
17/36 R*
725 4124
*also for PowerBird®
One-piece extension unit for setting rivets in deep positions and with difficult access One-piece, slim extension unit approx. 106 mm Part no. 732 1010 One-piece, slim extension unit approx. 156 mm Part no. 732 1011 Further extension units on page 89, 156 and 157.
The experts in blind riveting
83
PowerBird Pro ®
PowerBird® Pro – the all-rounder in the Pro series. It combines exceptional speed with high power!
n coming soo
PowerBird® Pro With slide-on, rechargeable 18.0 V/2.1 Ah battery pack and charger* in plastic carrying case Part no. 730 0001
PowerBird® Pro With two slide-on, rechargeable 18.0 V/2.1 Ah battery packs and charger* in plastic carrying case Part no. 730 0010
* Supplied with Euro plug as standard (other versions on request)
Powerful and fast The PowerBird® Pro enhances the new Pro series and will be available during the course of the year. With a setting force of 15,000 N and the well-proven brushless motor, the PowerBird® Pro is powerful and fast when setting blind rivets up to Ø 6.4 mm in any material. The optional Autoreverse function additionally shortens the pulling process, ensuring the PowerBird® Pro is immediately ready for operation. The stroke has been substantially increased to 25 mm for the purpose of setting particularly long rivets.
Even faster, virtually no wear Since no wear-prone brushes are use, the motor of the PowerBird® Pro has an extremely long service life, is virtually non-wearing and and reliably guarantees the fastest setting frequencies. Well-proven and ergonomically designed The PowerBird® Pro is equipped with the low-wear jaws system and features the same ergonomic design as the TAURUS® series, already proven a thousand times over. The variable tool Blind rivets from Ø 4.8 mm steel, up to Ø 6.4 mm all materials, up to Ø 8 mm aluminium, except G-Bulb Ø 6.4 mm. BULB-TITE® blind rivets up to Ø 7.7 mm all materials. MEGA GRIP® blind rivets up to Ø 6.4 mm all materials. Make sure the correct jaw pusher is used as specified in the operating instructions!
Dimensions in mm
84
The experts in blind riveting
PowerBird® Pro – the battery-powered blind rivet setting tool with 15 kN setting force and brushless motor Technical data Setting force: Weight: Drive:
15,000 N 2.0 kg with battery
Stroke:
25 mm
18.0 V/2.1 Ah (li-ion) slide-on battery pack Part no. 730 1007
Setting tools Blind rivets
18 V brushless DC motor (BLDC)
Weight: 0.4 kg available as special accessory
Jaws (3-part)
Charger for 18.0 V li-ion battery Part no. 730 1008
Part no. 756 1172
Nosepiece assignment Blind rivet Ø in mm
Material
Nosepiece
Part no.
4.8 and 5.0
Steel, Alu
17/32
725 2067
4.8 and 5.0
Stainless steel
17/36
725 2083
6.0
Alu
17/36
725 2083
6,0
Steel
17/40
725 2560
6.4
Alu, PG-Alu
17/45
724 3065
6.4
Steel
17/45
724 3065
8
Alu
17/45
724 3065
BULB-TITE® blind rivets 4.0
Alu
17/26 BT*
725 2202
5.2
Alu
17/32 BT*
725 2210
6.3
Alu
17/42 BT*
725 2229
2
Equipment Nosepieces: 17/32, 17/36, 17/40 and 17/45
Technical data 100 - 240 V / 50 - 60 Hz Input voltage: Output voltage: 21 V DC Charging time: 45 to 90 minutes Weight: 0.6 kg
Note: Equipped with Euro plug as standard (other versions on request)
Special accessory: Retaining nosepiece
•
Inserted rivet stays in any position • Set rivets with only one hand • Safer working
Retaining nosepiece
Spring power
Part no. 725 4116
6.3
Steel
17/42 BT*
725 2229
17/32 R
6.3
Monel
17/42 BT*
725 2229
17/36 R
725 4124
7.7
Alu
17/48 BT*
725 2237
17/40 R
725 4125
and jaws
715 1527
17/45 R
725 4126
MEGA GRIP® blind rivets
One-piece extension unit for setting rivets in deep positions and with difficult access
4.8
Alu
17/31 MG*
725 2250
6.4
Alu
17/41 MG*
724 3146
4.8
Steel
17/31 MG*
725 2250
6.4
Steel
17/41 MG*
724 3146
One-piece, slim extension unit approx.106 mm
4.8
Stainless steel
17/31 MG*
725 2250
Part no. 730 1086
6.4
Stainless steel
17/41 MG*
724 3146
* Available as special accessory Can be combined with accessories of other battery-powered blind rivet setting tools. Special design nosepieces are available on request. The nosepiece allocation data applies to DIN and GESIPA® blind rivets. The experts in blind riveting
One-piece, slim extension unit approx.156 mm Part no. 730 1087 Further extension units on page 89, 156 and 157.
85
PowerBird Pro ®
Gold Edition
PowerBird® Pro Gold Edition – the strong one for high volumes and fast working sequences
PowerBird® Pro Gold Edition With slide-on 18.0 V/2.1 Ah battery pack, charger* in plastic carrying case as well as additional jaw pusher for smaller blind rivet dimensions. Part no. 730 0002
PowerBird® Pro Gold Edition With two slide-on, rechargeable 18.0 V/2.1 Ah battery packs and charger* in plastic carrying case Part no. 730 0009
* Supplied with Euro plug as standard (other versions on request)
Even more powerful Thanks to the brushless motor and the 20,000 N setting force the PowerBird® Pro Gold Edition is even more powerful and can even set G-Bulb and PolyGrip® blind rivets up to Ø 6.4 mm in any material. The optional Autoreverse function additionally shortens the pulling process, ensuring the PowerBird® Pro Gold Edition is immediately ready for operation. The stroke has been substantially increased to 25 mm for the purpose of setting particularly long rivets.
i Even faster, virtually no wear Since no wear-prone brushes are use, the motor of the PowerBird® Pro Gold Edition has an extremely long service life, is virtually non-wearing and and reliably guarantees the fastest setting frequencies. Well-proven and ergonomically designed The PowerBird® Pro Gold Edition is equipped with the low-wear jaws system and features the same ergonomic design as the TAURUS® series, already proven a thousand times over. The variable tool Blind rivets up to Ø 6.4 mm all materials and up to to Ø 8 mm aluminium. BULB-TITE® blind rivets up to Ø 7.7 mm all materials. MEGA GRIP® blind rivets up to Ø 6,4 mm all materials. Make sure the correct jaw pusher is used as specified in the operating instructions!
Dimensions in mm
86
The experts in blind riveting
PowerBird® Pro Gold Edition – the battery-powered blind rivet setting tool with 20 kN setting force and brushless motor Technical data Setting force: Weight: Drive:
20.000 N 2,0 kg with battery
Stroke:
25 mm
18.0 V/2.1 Ah (li-ion) slide-on battery pack Part no. 730 1007
Setting tools Blind rivets
18 V DC brushless DC motor (BLDC)
Weight: 0,4 kg available as special accessory
Jaws (3-part)
Charger for 18.0 V li-ion battery Part no. 730 1008
Part no. 756 1172
Nosepiece assignment
2
Equipment Nosepieces: 17/32, 17/36, 17/40 and 17/45
Technical data Input voltage: 100 - 240 V / 50 - 60 Hz Output voltage: 21 V DC Charging time: 45 to 90 minutes Weight: 0,6 kg
Blind rivet Ø in mm
Material
approx. pc / battery charge
Nosepiece
Part no.
4.8 and 5.0
Steel, Alu
1,800
17/32
725 2067
1,600
17/36
725 2083
Note: Equipped with Euro plug as standard (other versions on request)
Special accessory: Retaining nosepiece
4.8 and 5.0
Stainless steel
6.0
Alu
1,000
17/36
725 2083
6.0
Steel
650
17/40
725 2560
6.4
Alu, PG-Alu
600
17/45
724 3065
6.4
Steel
530
17/45
724 3065
Alu
510
17/45
724 3065
8
BULB-TITE blind rivets ®
4.0
Alu
1,300
17/26 BT*
725 2202
5.2
Alu
1,200
17/32 BT*
725 2210
6.3
Alu
800
17/42 BT*
725 2229
6.3
Steel
550
17/42 BT*
725 2229
6.3
Monel
600
17/42 BT*
725 2229
7.7
Alu
680
17/48 BT*
•
Inserted rivet stays in any position • Set rivets with only one hand • Safer working
Retaining nosepiece
Spring power
Part no.
17/32 R
725 4116
17/36 R
725 4124
725 2237
17/40 R
725 4125
and jaws
715 1527
17/45 R
725 4126
MEGA GRIP® blind rivets 4.8
Alu
970
17/31 MG*
725 2250
6.4
Alu
940
17/41 MG*
724 3146
4.8
Steel
920
17/31 MG*
725 2250
6.4
Steel
230
17/41 MG*
724 3146
4.8
Stainless steel
900
17/31 MG*
725 2250
6.4
Stainless steel
230
17/41 MG*
724 3146
* Available as special accessory Can be combined with accessories of other battery-powered blind rivet setting tools. Special design nosepieces are available on request. The nosepiece allocation data applies to DIN and GESIPA® blind rivets. The experts in blind riveting
One-piece extension unit for setting rivets in deep positions and with difficult access One-piece, slim extension unit approx.106 mm Part no. 730 1086 One-piece, slim extension unit approx.156 mm Part no. 730 1087 Further extension units on page 89, 156 and 157.
87
PowerBird Pro ®
Gold Edition
with spring-loaded trigger system The well-proven spring-loaded trigger system of the TAURUS® series now also for the PowerBird® Pro Gold Edition
The spring-loaded trigger system ensures that the parts to be riveted reliably make contact without any gaps before riveting. Furthermore, the operator will be certain that the blind rivet has reached its end position in the hole before setting and the setting head is in contact with the material. The pressing force can be varied with springs depending on the application. Functional principle The surface contact trigger mechanism is also installed on the trigger button of the device. It only allows the riveting device to trigger when a set compressive force on the part is reached. This ensures that the various components in the application are pressed correctly onto each other before the riveting process. This means that uncontrolled deformation of the rivet body between the materials is prevented, which would otherwise go andetected. The surface contact force can be varied in five steps. It is set by either adding or removing springs. This rules out the possibility of unintentionally changing the defined surface contact force. A row of pushbuttons is arranged in front of the standard trigger button. On overcoming the spring force and reaching the defined surface contact force, the riveting process can only be triggered by pressing the yellow button.
Dimensioned drawing of PowerBird® Pro Gold Edition with spring-loaded trigger system
PowerBird® Pro Gold Edition with spring-loaded trigger system With slide-on 18.0 V/2.1 Ah battery pack and charger in plastic carrying case Part no. 730 0004
Technical data: See PowerBird Pro® Gold Edition, Page 86.
Dimensions in mm
88
The experts in blind riveting
Accessories for the Bird Pro series Transparent spent mandrel container now also for the Bird Pro series
2
Setting tools Blind rivets
The classic spent mandrel container of the Bird Pro series is now also available in a transparent version which allows you to keep an eye on the amount of spent mandrels.
Spend mandrel container for the Bird Pro series
Part no. 730 1106
Extension units One-piece extension units replace the steel head sleeve, they are slim and are therefore particularly suitable for tight spaces that are difficult to access (Total length = steel head sleeve + standard nosepiece). Multi-piece extension units are suitable for riveting in low-lying places. They are screwed on between the tool and the existing steel head sleeve (total length = steel head sleeve + extension + standard nosepiece)
One-piece The total length of the steel head sleeve is 35 mm each for106 mm, bei 85 mm each for 156 mm and bei 135 mm each for 206 mm.
Tool
+35 mm
+85 mm
+135 mm
AccuBird® Pro
732 1010
732 1011
732 1012
PowerBird® Pro
730 1086
730 1087
730 1088
PowerBird® Pro Gold Edition
730 1086
730 1087
730 1088
+50 mm
+100 mm
+150 mm
with spring-loaded trigger system
730 1084
730 1085
-
Tool
100 mm
AccuBird® Pro
732 1009
PowerBird® Pro
730 1083
PowerBird® Pro Gold Edition
730 1083
Tool PowerBird® Pro Gold Edition
Multi-piece Variable extension of the steel head sleeve is possible in steps of 100 mm. The total length of the steel head sleeve, including the extension unit, is 171 mm for 100 mm.
The experts in blind riveting
89
The Bird family
The cable- and tubeless riveting tool series for professional and versative use in trade and industry
90
Made in Germany
The experts in blind riveting
From the inventor of the cable-and hose-free blind rivet setting tools
Production • Made in Germany • GESIPA® developement, market launch and further developement since 1992 (AccuBird®), 1996 (PowerBird®), 1995 (FireBird®) • 2014 Development and market launch of the new Bird Pro series Packaging AccuBird®, PowerBird® and FireBird® are supplied in a metal carrying case (34.5 x 26.5 x 9 cm). The versions of PowerBird® Solar, PowerBird® Gold Edition, AccuBird® Pro, PowerBird® Pro and PowerBird® Pro Gold Edition in a high quality plastic carrying case (43.7 x 37.9 x 13.0 cm).
Setting tools Blind rivets
With Li-Ion energy • No memory effect • High energy yield through high voltage and low weight for easy and fast operation • Extremely low self discharge • Battery shape allows the tool to be stored standing on its battery Practical aspects • Exchange nosepieces and wrench always included in the tool • Compact, shockproof tool housing • Spent mandrel evacuation into the mandrel container through backfilling and forwards through the nosepiece by gravity • Fatigue-free working through well balanced weight repartition and ergonomic grip
2
The Bird family The Bird family includes the rechargeable blind rivet setting devices AccuBird® and PowerBird® and the rechargeable blind rivet nut setting device FireBird®. The development of this device series for professional use by specialists and industrial users made GESIPA® the inventor of the cablefree and hose-free blind rivet setting technology. In 2012 the first of the devices, the AccuBird®, celebrated its twentieth birthday. The maintenance-friendly Bird device series thanks its enormous success to the following benefits.
Mechanics, control system and battery • Reliable connection of the mechanics and control system • Cast control system is water and dust-tight • User-friendly pluggable rechargeable battery
Casing and accessories • Exchange for nosepieces and wrench for the AccuBird® and PowerBird® on the device, for the FireBird® in the spent mandrel container • The spent mandrel container, has an approx. volume of 190 cm³, which means it does not need to be emptied frequently • Accessories and special models have been continuously
The experts in blind riveting
91
Intelligent energy
As part of the implementation of Directive 2006/66/EC of the European Community on the withdrawal of NiCd batteries, GESIPA® decided in favour of the Lithium-Ion technology as a mobile power source for battery powered setting tools. GESIPA® switched over to the new technology five years ago.
Li-Ion batteries The GESIPA® battery-powered setting tools AccuBird® and FireBird® are equipped as standard with a 1.3 Ah Li-Ion battery. The GESIPA® PowerBird® is supplied with a 2.6 Ah Li-Ion battery. These rechargeable li-ion batteries feature the new Deep Sleep function. To keep intrinsic consumption as low as possible, after a set idle time, the battery automatically assumes "Deep Sleep" mode. The battery can then only be woken in the battery charger and is immediately ready for use. The powerful 2.6 Ah battery is also optionally available as a special accessory for the AccuBird® and FireBird®. Older tools can of course also be operated with the new Li-Ion batteries. Due to the different charging principle used in the Li-Ion technology, the charging unit must also be replaced when switching over to Li-Ion batteries; the proven charging units for NiCd batteries are however still available. Charging technology A special, intelligent circuit in the GESIPA® Li-Ion batteries protects against deep discharging, and ensures that the last setting cycle can be completed, before the battery signals its empty condition by switching off. The empty battery is ready for use again after a charging time of only about one hour. The new GESIPA® Li-Ion charging units are of course also available for the alternating voltages of 110 VAC and 230 VAC.
92
A comparison of the battery output
The most important advantages of Li-Ion technology • Currently the most efficient mobile power supply • Low weight • High energy storage capacity (90-110 Wh/kg) • Long storage capability due to low self-discharging • No memory- or lazy-battery effect – low maintenance requirement • Constant output voltage over the complete discharge period • Large number of loading cycles • Long service life
The experts in blind riveting
AccuBird
®
AccuBird® with battery 14.4 V / 1.3 Ah and charger, in carrying case
2
Setting tools Blind rivets
The well-proven blind rivet setting tools with Li-Ionen energy
an
2A0ccuYBEiArdR S more th
®
Part no. 725 0037 AccuBird® with two batteries 14.4 V / 1.3 Ah and charger, in carrying case Part no. 725 0019
AccuBird® – Production • Developed and produced in Germany since 1992 by the inventor of the battery blind rivet setting tool Reliability • Electronic control • No mechanical switching components • Electronic temperature and overload protection • High reliability through low loss power transmission via a highly efficient ball screw drive Freedom Cablefree tool for flexible operation in installation jobs and industry production
High performance • 10.000 N setting force • High pulling force for safe setting of blind rivets up to 5 mm diameter in all materials • High yield per battery charge • Large 20 mm stroke Versatility Blind rivets up to 5 mm Ø all materials. BULB-TITE® blind rivets 4 mm, 5.2 mm and 6.3 mm Ø alu and steel High speed • High speed of operation through automatic resetting of the jaw mechanism immediately after each setting process
Video
The experts in blind riveting
i
With Li-Ion energy • Choice of 1.3 Ah and 2.6 Ah Li-Ion batteries
93
AccuBird® – Rechargeable 14.4 volt riveting tool with Li-ion battery – Accessories Working range Blind rivets up to 5 mm Ø all materials. BULB-TITE® blind rivets 4, 5.2 and 6.3 mm Ø alu and steel.
Charger 14.4 V Li-Ion Part no. 725 1134
Nosepieces 17/24, 17/27, 17/29 and 17/32 Technical data Weight: 2.0 kg with battery Stroke: 20 mm Drive: DC motor Traction power: 10,000 N
Technical data Input voltage: 230 V / 50 Hz Output voltage: 14.4 V DC Recharging time: 50 to 100 minutes (battery depending) Weight: 0.6 kg
Battery 14.4 V/1.3 Ah (Li-Ion) Part no. 725 1045 Weight: 0.35 kg Power battery14.4 V/2.6 Ah (Li-Ion) Part no. 725 1049 Weight: 0.5 kg available as special accessory
Dimensions in mm
With Deep Sleep function to extend the battery charge
AccuBird® with battery14.4 V / 1.3 Ah and charger, in cardboard box Part no. 725 0029 AccuBird® with battery14.4 V / 1.3 Ah, in cardboard box
Charger 12 V NiCd Part no. 725 1035
Part no. 725 0010 AccuBird® with battery14.4 V / 1.3 Ah and charger with spring loaded trigger system in carrying case Part no. 725 0015
94
The experts in blind riveting
AccuBird® – Rechargeable 14.4 volt riveting tool with Li-ion battery – Accessories Special accessory: Retaining nosepiece
Nosepiece – power per battery charge Material
approx. pc/ battery charge
Nose-
Part no.
•
piece
Alu
1,500
17/18*
725 2075
3.2
CAP-Alu, CAP-Cu
1,000
17/18*
725 2075
3 and 3.2
Alu
800
17/24
725 1583
3 and 3.2
Steel
800
17/24
725 1583
3 and 3.2
Stainless steel
800
17/24
725 1583
4
Alu
800
17/24
725 1583
4
Steel
700
17/27
725 2040
4
Stainless steel
640
17/29
725 2059
4.8 and 5
Alu
550
17/29
725 2059
4.8 and 5
Steel
420
17/32
725 2067
4.8 and 5
Stainless steel
320
17/36*
725 2083
6
Alu
240
17/36*
725 2083
Bulb-tite® rivet Ø in mm
Material
approx. pc/ battery charge
4
Alu
5.2
Alu
6.3 6.3
spring power
2
2.4
Inserted rivet remains in any position • Rivets may be set with only one hand • Safer working
Nosepiece
Part no.
1,000
17/26 BT*
725 2202
800
17/32 BT*
725 2210
Alu
600
17/42 BT*
725 2229
Steel
300
17/42 BT*
725 2229
Retaining nosepiece
Part no.
Retaining nosepiece
Part no.
17/18 R
725 4078
17/29 R
725 4108
17/24 R
725 4086
17/32 R*
725 4116
17/27 R
725 4094
17/36 R*
725 4124
*also for PowerBird®
One-piece, slim extension unit for setting rivets in deep positions and with difficult access approx. 117 mm, Ø 22.5 mm Part no. 724 2054
approx. 167 mm, Ø 22.5 mm Part no. 724 12055 * available a special accessory Special design nosepieces are available on request Information about nosepiece allocations are valid for DIN compliant and GESIPA® blind rivets.
Universal nosepiece — 17 To suit AccuBird® Part no. 725 1637
Detailed information can be found on page 105. Extended spent mandrel container, to suit AccuBird® and PowerBird® Part no. 725 9328 Changeover set for BULB-TITE® blind rivets: jaw pusher, jaws and 3 nosepieces Part no. 725 9290
Detailed information can be found on page 155.
Jaws (3 parts) Part no. 7251613
The experts in blind riveting
Setting tools Blind rivets
Rivet Ø in mm
95
PowerBir PowerBird
®
The well-proven blind rivet setting tool with Li-Ion energy and even higher setting performance
PowerBird® with power battery 14.4 Volt / 2.6 Ah and charger, in carrying case Part no. 724 0031 PowerBird® with two power batteries 14.4 Volt / 2.6 Ah and charger, in carrying case Part no. 724 0040 PowerBird® with power battery 14.4 Volt / 2.6 Ah and charger, in carrying case, with spring-loaded trigger system Part no. 724 0160
PowerBird® Innovation As the stronger brother to the well-known AccuBird® the PowerBird® is the powerful extension of the so-called „Bird family“ from GESIPA® able to cope with all structure blind rivets. Practical aspects User oriented scope of delivery: metal carrying case with one battery charger, one battery and four nosepieces
PowerBird® – With Li-Ion energy 2.6 Ah battery, alternatively 1.3 Ah on request PowerBird® – Der Versatility Blind rivets from 4.8 mm Ø steel, up to 6.4 mm Ø all materials and up to 8 mm alu, except G-Bulb Ø 6.4 mm. Bulb-tite® blind rivets up to 7.7 mm Ø all materials. Mega Grip® blind rivets up to 6.4 mm Ø all materials.
Economy • Good price-performance ratio • Large working range • Short processing times • High service life thanks to 2.6 Ah power battery
Video
96
i The experts in blind riveting
Technical data Weight: Stroke: Drive: Traction power:
2.2 kg with battery 20 mm DC motor 14,000 N
Nosepieces 17/32, 17/36, 17/40 and 17/45 Jaws (3 parts) Part no. 710 2208
Charger 14.4 V Li-Ion Part no. 725 1134
2
Working range Blind rivets from Ø 4.8 mm steel, up to Ø 8 mm alu, up to 6.4 mm all materials, except G-Bulb Ø 6.4 mm. Bulb-tite® blind rivets up to Ø 7.7 mm, all materials. Mega Grip® blind rivets up to Ø 6.4 mm, all materials.
Setting tools Blind rivets
PowerBird® – Rechargeable 14.4 volt power battery riveting tool with Li-Ion battery for even higher performance
Technical data Input voltage: 230 V / 50 Hz Output voltage: 14.4 V DC Recharging time: 50 to 100 minutes (battery depending) Weight: 0.6 kg
Battery 14.4 V/1.3 Ah (Li-Ion) Part no. 725 1045 Weight: 0.35 kg available as special accessory Power battery 14.4 V/2.6 Ah (Li-Ion) Part no. 725 1049 Weight: 0.5 kg With Deep Sleep function to extend the battery charge
Charger 12 V NiCd Part no. 725 1035
Dimensions in mm
The experts in blind riveting
97
PowerBird® – Rechargeable 14.4 volt power battery riveting tool with Li-Ion battery for even higher performance One-piece, slim extension unit for setting rivets in deep positions One-piece, slim extension unit to approx. 110 mm, Ø 22.5 mm, for setting rivets in deep positions and with difficult access Part no. 724 2054 One-piece, slim extension unit to approx. 160 mm, Ø 22.5 mm, for setting rivets in deep positions and with difficult acces Part no. 724 2055
Nosepieces – power per battery charge Rivet material
approx. pc/ battery charge
Nosepiece
Part no.
4.8 and 5.0
Steel, Alu
700
17/32
725 2067
4.8 and 5.0
Stainless steel
560
17/36
725 2083
6.0
Alu
560
17/36
725 2083
6.0
Steel
300
17/40
725 2560
6.4
Alu, PG-Alu
420
17/45
724 3065
6.4
Steel
250
17/45
724 3065
8
Alu
350
17/45
724 3065
Rivet Ø mm
BULB-TITE® blind rivets
Further dimensions available upon request
Extended spent mandrel container to suit AccuBird® and PowerBird® Part no. 725 9328
Special accessory: Retaining nosepiece • Inserted rivet remains in any position • Rivets may be set with only one hand • Safer work spring power
Retaining nosepiece
Part no.
17/32 R
725 4116
98
17/36 R
725 4124
17/40 R
725 4125
17/45 R
725 4126
4.0
Alu
1,000
17/26 BT*
725 2202
5.2
Alu
900
17/32 BT*
725 2210
6.3
Alu
590
17/42 BT*
725 2229
6.3
Steel
310
17/42 BT*
725 2229
6.3
Monel
380
17/42 BT*
725 2229
7.7
Alu
470
17/48 BT*
725 2237
and jaws
715 1527
MEGA GRIP® blind rivets 4.8
Alu
600
17/31 MG*
725 2250
6.4
Alu
420
17/41 MG*
724 3146
4.8
Steel
420
17/31 MG*
725 2250
6.4
Steel
150
17/41 MG*
724 3146
4.8
Stainless steel
420
17/31 MG*
725 2250
6.4
Stainless steel
150
17/41 MG*
724 3146
* available as special accessory Special design nosepieces are available on request Information about nosepiece allocations are valid for DIN compliant and GESIPA® blind rivets.
The experts in blind riveting
PowerBird Solar
Power ®
2
Setting tools Blind rivets
Ideal for deep, difficult to access areas in solar applications
Part no. 724 0041
Working range Blind rivets from Ø 4.8 mm steel up to 6.4 mm all materials, except G-Bulb Ø 6.4 mm. Bulb-tite® blind rivets up to Ø 7.7 mm, all materials. Mega Grip® blind rivets up to Ø 6.4 mm all materials.
Dimensions in mm
The GESIPA® SolarGrip® blind rivet program can be found on page 45.
i The experts in blind riveting
99
PowerBird Gold Edition ®
The exclusive Gold Edition with18,000 N tractionpower
PowerBird® Gold Edition with a power battery 14.4 Volt / 2.6 Ah and charger in plastic carrying case Part no. 724 0001 PowerBird® Gold Edition with spring loaded trigger system with a power battery 14.4 Volt / 2.6 Ah and charger in plastic carrying case Part no. 724 0002
The strong one PowerBird®, the all-rounder of the Bird family by GESIPA® with its wide range of application possibilities, is now available in an even stronger version: with a setting force of 18,000 N it can even set G-Bulb and PolyGrip® blind rivets up to a diameter of 6.4 mm of all materials. The all-round talent Blind rivets from Ø 4.8 mm steel to Ø 6.4 mm all materials, BULB-TITE® blind rivets up to Ø 7.7 mm, all materials, MEGA GRIP® blind rivets up to Ø 6.6 mm alu and steel, G-Bulb blind rivets up to Ø 6.4 mm all materials, PolyGrip® blind rivet up to Ø 6.4 mm all materials.
The practical one • Fatigue-free working through well balanced weight repartition and ergonomic grip • Gravity controlled evacuation of spent mandrels: forward through the nosepiece or backwards into the mandrel container • The immediate and automatic reset after each riveting process saves energy and speeds up the operation • Exchange nosepieces and wrench always included in the tool eliminate work interruptions • Compact, shockproof tool housing for all application conditions • User oriented scope of delivery: plastic carrying case with one battery charger, one battery and four nosepieces (17/32, 17/36, 17/40, 17/45)
i 100
The experts in blind riveting
PowerBird® Gold Edition – The strong one Charger 14.4 V Li-Ion
Setting tools Blind rivets
Part no. 725 1134
Technical data Input voltage: 230 V / 50 Hz Output voltage: 14.4 V DC Recharging time: 50 to 100 minutes (battery depending) Weight: 0.6 kg
Battery 14.4 V/1.3 Ah (Li-Ion) Part no. 725 1045 Weight: 0.35 kg available as special accessory Power battery 14.4 V/2.6 Ah (Li-Ion) Part no. 725 1049 Weight: 0.5 kg Dimensions in mm With Deep Sleep function to extend the battery charge
Jaws (3 parts) Part no. 710 2208
Charger 12 V NiCd Part no. 725 1035
One-piece extension unit for setting rivets in deep positions and with difficult access One-piece, slim extension unit to approx. 117 mm, Ø 22.5 mm Part no. 724 2054 One-piece, slim extension unit to approx. 167 mm, Ø 22.5 mm Part no. 724 2055 Detailed information on page 105. The experts in blind riveting
101
2
Technical data Traction power: 18,000 N Weight (incl. power battery): 2.2 kg incl. battery Drive: DC motor Working stroke: 20 mm
PowerBird® Gold Edition – Nosepieces allocation Nosepieces – Power per battery charge BULB-TITE®-, PolyGrip®-, G-Bulb- and standard blind rivets Blind rivet Ø in mm
Material
approx.pc/battery charge
Nosepiece
Part no.
4.8 and 5.0
Steel, alu Stainless steel, Stinox, PG-steel, PG-stainless steel Alu Steel Alu Steel, PG-steel, alu/alu, stainless steel Alu
700
17/32
725 2067
560
17/36
725 2083
560 300 420
17/36 17/40 17/40
725 2083 725 2560 725 2560
250
17/45
724 3065
350
17/45
724 3065
4.8 and 5.0 6.0 6.0 6.4 6.4 8
G-Bulb blind rivets Blind rivet Ø in mm
Material
approx.pc/battery charge
Nosepiece
Part no.
4.8 6.4
Steel/steel Steel/steel Stainless steel/ stainless steel Stainless steel/ stainless steel
530 390
17/32 17/45
725 2067 724 3065
470
17/32
725 2067
390
17/45
724 3065
Nosepiece
Part no.
4.8 6.4
BULB-TITE® blind rivets Blind rivet Ø in mm
Material
approx.pc/battery charge
4.0 5.2 6.3 6.3 6.3
Alu Alu Alu Steel Monel/stainless steel Alu
1,000 900 590 310 380
7.7
17/26 17/32 17/42 17/42 17/42
BT* BT* BT* BT* BT*
725 725 725 725 725
2202 2210 2229 2229 2229
470
17/48 BT* and jaws*
725 2237 715 1527
Part no.
MEGA GRIP® blind rivets Blind rivet Ø in mm
Material
approx.pc/battery charge
Nosepiece
4.8 6.4 4.8 6.4 4.8 6.4
Alu Alu Steel Steel Stainless steel Stainless steel
600 420 420 150 420 150
17/31 MG* 17/41 MG* 17/31 MG* 17/41 MG* 17/31 MG* 17/41 MG*
725 724 725 724 725 724
2250 3146 2250 3146 2250 3146
* Available as special accessory. Special design nosepieces are available on request. The specifications concerning nosepiece assignment apply to DIN and GESIPA® blind rivets.
102
The experts in blind riveting
PowerBird® and AccuBird® versions with spring-loaded trigger system
Ensuring correct processing of the blind rivets by means of a defined contact pressure Setting the contact force required for the trigger action
2
This feature ensures that the materials of the riveting application will be pressed together before the rivet is installed, thus avoiding gaps in between. Moreover the operator will be certain that the rivet has reached its end position in the application and that the setting head is in contact with the upper side of the material. The pressing force can be adjusted variably with springs depending on the application.
Contact force AccuBird with spring-loaded trigger system with battery14.4 V /1.3 Ah and charger, in metal carrying case, Nosepieces 17/24, 17/27, 17/29 and 17/32 ®
Moving steel sleeves
Part no. 725 0015 PowerBird® with spring-loaded trigger sytem with power battery 14.4 Volt / 2.6 Ah and charger, in metal carrying case, Nosepieces 17/32, 17/36, 17/40 and 17/45
Process-secure blind riveting even of parts with gaps or recoiling elements
Part no. 724 0160 The function PowerBird Solar with spring-loaded trigger system with power battery 14.4 Volt/2.6 Ah and charger, in plastic carrying case, Nospieces 17/32, 17/36, 17/40 and 17/45 approx. 160 mm extension unit ®
Part no. 724 0026 PowerBird® Gold Edition with spring-loaded trigger system with power battery 14.4 Volt / 2.6 Ah and charger, in plastic carrying case, Nosepieces 17/32, 17/36, 17/40 and 17/45
Part no. 724 0002
PowerBird® dimension drawing with spring-loaded trigger system
The surface contact trigger mechanism is also installed on the trigger button of the device. It only allows the rivet device to be triggered if a settable compressive force on the part is reached. This ensures that the various components of the application are pressed correctly onto each other before the riveting process. In turn, this means that the uncontrolled deformation of the rivet body between the materials is prevented, which would otherwise go andetected. The surface contact force may vary in five steps. It is set by either adding or removing springs. This rules out the possibility of unintentionally adjusting the defined surface contact force. Push buttons are arranged in series in front of the standard trigger button. The rivet process can only be triggered by pressing the yellow trigger button when the spring force has been overcome and the defined surface contact force has been reached.
Dimensions in mm
The pressure trigger is only supplied completely mounted. It cannot be retrofitted.
The experts in blind riveting
Setting tools Blind rivets
The well-proven spring-loaded trigger system of the TAURUS® series now as well for AccuBird® and PowerBird®
103
Angle head 90° compact
for PowerBird® and AccuBird®
The angle head 90° compact now available for AccuBird® and PowerBird®
Part no. 725 0101
Description Using the angle head 90° compact for PowerBird® and AccuBird® allows to set all Types of standard blind rivets up to 5 mm in diameter and aluminium up to 6 mm diameter, depending on the tool Type. The minimum edge clearance is 12 mm, the head length is 90 mm. The angle head can be freely fixed in any position aroand the AccuBird® and PowerBird® tensile axis (360° free rotation). Application The angle head 90° compact is designed for use in tight spaces. Its sturdy design allows it to apply large setting forces when setting blind rivets even in difficult of access work areas with up to10 kN.
Technical data Weight: 0.7 kg Stroke: 20 mm Traction power: up to10 kN Accessoires Nosepieces:16/36 Advantages • Realisation of small edge clearances (12 mm) • High setting force in tight installation areas (up to 10 kN) • Large stroke (up to20 mm) • Simple assembly • Compact and robust design • Simple jaws maintenance • Use of standard jaws • Low vibration, even at high breaking force level
Dimensions in mm
104
The experts in blind riveting
Extension units
for PowerBird® and AccuBird®
One-piece extension units
Setting tools Blind rivets
For setting rivets in deep positions and with difficult access. Total length = steel head sleeve + standard nosepiece
Multi-piece extension units
2
For setting rivets in deep positions. They are screwed on between the tool and the existing steel head sleeve. Total length = steel head sleeve + extension + standard nosepiece
One-piece The total length of the steel head sleeve is 117 mm each for 50 mm, 167 mm each for 100 mm and 217 mm each for 150 mm. Tool
50 mm
100 mm
150 mm
AccuBird®
725 1056
725 1057
725 1058
PowerBird®
724 2054
724 2055
724 2056
PowerBird® Gold Edition
724 2054
724 2055
724 2056
724 2194
724 3023
-
PowerBird®
with spring-loaded trigger system
Multi-piece Variable extension of the steel head sleeve is possible in steps of 100 mm. The total length of the steel head sleeve, including the extension unit, is 167 mm for 100 mm. Tool
100 mm
AccuBird®
725 2293
PowerBird®
724 3278
PowerBird® Gold Edition
724 3278
The experts in blind riveting
105
The TAURUS® series
Pneumatic-hydraulic blind rivet setting tools made by GESIPA® are ideal in dealing with almost any Type of application. The cost-efficient construction, perfect handling properties and practical accessories are what make the TAURUS® series so unique and flexible.
Made in Germany
TAURUS ® 1
106
TAURUS ® 2
TAURUS ® 3
TAURUS ® 4
TAURUS ® 5
TAURUS ® 6
The experts in blind riveting
Advantages which simply cannot fail to convince you!
Setting tools Blind rivets
Since the market introduction of the TAURUS® 2 in the year 2002, the TAURUS® series has managed to convince thousand times over in trade and industry. The TAURUS® 2 especially is a true all-rounder.
02
Power
Work comfort Safety
05
taurus®SERIE
Efficiency Video
i 01 Modular principles > Widest possible parts commonality – low spare part stocks required and simple maintenance > Flexible adaption to new applications 02 Power > High setting forces combined with low weight > Fast work cycle > Optimised stroke for the entire series 03 Patented handle mechanism > With forcibly actuated jaws by pneumatic pressing > Safe, non-slip gripping of the rivet mandrel > Just one model of jaws for all tools > Very long service lives
The experts in blind riveting
2
01 Modular principles
04
03 Patended handle mechanism
04 Efficiency > Little compressed air consumption thanks to dual function: setting the rivets and extracting the spent mandrels use the same air > Air suction needed only for vertical downwards riveting. Can be permanently switched-off if not needed. 05 Work comfort / safety > Rubberised, moulded grip > Balanced center of gravity > Low-vibration and soandproofed > Little activation force required > Spent mandrel container with swivelling air deflector > Overpressure valve for prevention of overload > Integrated protection feature prevents the ejection of spent mandrels while the spent mandrel container is removed
107
TAURUS® series – Unique in the market!
The TAURUS® tool series is equipped with a high-performance, patented grip mechanism and jaw system
GESIPA®-system – decisive advantages Patented jaw system > The three jaws move in separate channels while being > The complete stroke of the tool is used for setting under forced control. the rivet guaranteeing a reliable setting process. > The jaws are pressed onto the mandrel by using com > The immediate and non-slip grip of the mandrel pressed air instead of spring force – the force being reduces abrasion and troublesome soiling. ten times higher than usual. > Since the jaws do not slide along the mandrel, > Due to the high pressure the jaws immediately the wear and tear of the jaw profiles is reduced. cling to the mandrels upon triggering the riveting process, only then the pulling movement starts. > Lower costs due to longer service life and low requirements regarding maintenance and spare parts needed.
108
The experts in blind riveting
2
Setting tools Blind rivets
TAURUS® series – Maximum Efficiency!
The GESIPA® System – Optimum use of compressed air ensures maximum efficiency and low operating costs.
Compressed air is used very often in industrial production because of its flexibility. It does, however, cause relatively high costs and its consumption damages the environment. These disadvantages are more than enough reason for GESIPA® to equip the TAURUS® tool series with a special technique that allows to save compressed air and is unique throughout the world.
The GESIPA® System uses the compressed air required for the setting process twice. First, to set the blind rivet and secondly, to extract the spent mandrel. Dual use of the compressed air means no expensive, fresh compressed air is needed which other tools on the market constantly need just to extract the spent mandrel. And, last but not least, noise emission from the TAURUS®-tools is extremely low.
In two-shift operation and with compressed air costs of approximately € 0.03 per m³ this innovative technique allows savings of up to € 720 per year and tool. A TAURUS® 2 can pay for itself in less than one year.
The experts in blind riveting
109
TAURUS® device series – The modular concept Versatile accessories complete the range! The modular concept for the TAURUS® series 1-4 lets the user customise the TAURUS® devices to match his individual requirements. Many identical parts that can be used across all devices reduce the need to stock spare parts and make maintenance easy.
This wide range of options provides the user with a high degree of flexibility. Each device in the TAURUS® series 1-4 can be fitted with many different spare parts or refitted according to the application.
Nosepieces
different sizes
Extension units
Single-piece (different sizes)
Multi-piece (different sizes) Spring-loaded trigger system
GESIPA-Interface Setting process monitoring
110
The experts in blind riveting
TAURUS® device series – The modular concept
2
Setting tools Blind rivets
The TAURUS® series – unique modular principle. Minimal spare parts stocks, easy maintenance
Tool mount
Rivet mandrel evacuation hose
Spent mandrel container adoptable for TAURUS® tools1-4
Blind rivet counters TAURUS® 1-2
GRiv-Count
The experts in blind riveting
GRiv-Amp
TAURUS® 1-2
TAURUS® 3-4
PH-2000
TAURUS® 3-4
111
TAURUS® – Next Generation The next generation – 7 impressive new features Even the TAURUS® moves with the times. As part of targeted product optimisation, the TAURUS® now exhibits 8 new features which provide even greater benefits for the user. 1
Optimised spring-loaded trigger system With the optimised spring-loaded trigger system, the triggering force can be adapted with spring elements to customer requirements.
Option: The new feature is available as an optional extra Standard: The new feature is included as standard Variant: The new feature is only offered as a complete variant. Retrofitting is only possible through GESIPA®.
2
Optimised jaw mechanism Prevents the jaws slipping or jamming when the tool is depressurised and dampens the break-off impact.
Next Genera 3
112
Optimised stability With the new flexible base made from MBR and the larger surface area, the Taurus® tools are standing even more stably.
The experts in blind riveting
2
Setting tools Blind rivets
The TAURUSŽ series – unique modular principle. Minimal spare parts stocks, easy maintenance
6
7
Transparent spent mandrel container With the transparent spent mandrel container made from sturdy polyester you can easily check when the spent mandrel container is full.
Optimised mandrel stop Sturdy and secure
ation 5
4
The experts in blind riveting
Fully integrated counter You can count on this. The fully integrated counter keeps you up-to-date on the number of setting operations (strokes) at all times
Practical nosepiece allocation Covers the most common applications.
113
TAURU TAURUS® series
TAURUS ® 1 Part no. 756 0001
Working range Sets blind rivets from 2.4 up to 3.2 mm Ø all materials and up to 4 mm Ø alu/steel (max. mandrel dia. 2.5 mm) Technical data Weight: 1.3 kg Operating air pressure: 5 -7 bar Air hose connection: 6 mm Ø (1/4’’) Air consumption: approx. 1.0 ltr. per rivet Traction power: 4,200 N at 5 bar Stroke: 15 mm Equipment Nosepieces:17/18, 17/24 and 17/27, maintenance wrench SW12/14, SW14/17, 1 hydraulic oil bottle 100 ml, 1 oil refill can, Operating instructions with spare parts list
Dimensions in mm
114
TAURUS ® 2 Part no. 757 0007
Working range Sets blind rivets up to 5 mm Ø all materials and up to 6 mm Ø alu/steel (max. mandrel dia. 3.2 mm) Technical data Weight: 1.6 kg Operating air pressure: 5 -7 bar Air hose connection: 6 mm Ø (1/4’’) Air consumption: approx. 2.3 ltr. per rivet Traction power: 9,000 N at 5 bar Stroke: 18 mm Equipment Nosepieces:17/27, 17/29, 17/32 and 17/36, maintenance wrench SW12/14, SW14/17, 1 hydraulic oil bottle 100 ml,1 oil refill can, Operating instructions with spare parts list
Dimensions in mm The experts in blind riveting
US
®
TAURUS ® 4
Part no. 758 0002
Part no. 759 0001
2
TAURUS ® 3
Working range Sets blind rivets up to 6.4 mm Ø all materials (max. mandrel dia. 4.5 mm)
Working range Sets blind rivets up to 6.4 mm Ø all materials and up to 8 mm Ø alu (max. mandrel dia. 4.5 mm)
Technical data Weight: 1.9 kg Operating air pressure: 5-7 bar Air hose connection: 6 mm Ø (1/4’’) Air consumption: approx. 4.8 ltr. per rivet Traction power: 14,000 N at 5 bar Stroke: 25 mm
Technical data Weight: 2.0 kg Operating air pressure: 5-7 bar 6 mm Ø (1/4’’) Air hose connection: Air consumption: approx. 4.8 ltr. per rivet Traction power: 20,000 N at 5 bar Stroke: 19 mm
Equipment Nosepieces:17/36, 17/40 and 17/45, maintenance wrench SW12/14, SW14/17, 1 hydraulic oil bottle 100 ml, 1 oil refill can, Operating instructions with spare parts list
Equipment Nosepieces:17/36, 17/40 and 17/45, maintenance wrench SW12/14, SW14/17, 1 hydraulic oil bottle 100 ml, 1 oil refill can, Operating instructions with spare parts list
Dimensions in mm The experts in blind riveting
Setting tools Blind rivets
Pneumatic-hydraulic blind rivet setting tools
Dimensions in mm
115
TAURUS TAURUS series ®
TAURUS ® 5
TAURUS ® 6
Basic tool Part no. 760 0001
Basic tool Part no. 761 0002
Working range Blind rivets above 6.4 mm Ø all materials and lockbolts up to10 mm Ø with corresponding pulling heads (look on page 122).
Working range Blind rivets above 6.4 mm Ø all materials and lockbolts up to10 mm Ø with corresponding pulling heads (look on page 122).
Technical data Weight: Operating air pressure: Air hose connection: Air consumption: Traction power: Stroke:
Technical data Weight: Operating air pressure: Air hose connection: Air consumption: Traction power: Stroke:
3.4 kg 5-7 bar 6 mm Ø (1/4’’) approx. 6.9 ltr. per rivet 42,000 N at 7 bar 17 mm
Equipment 1 hydraulic oil bottle 100 ml 1 oil refill can Operating instructions with spare parts list
3.4 kg 5 -7 bar 6 mm Ø (1/4’’) approx. 6.9 ltr. per rivet 50,000 N at 7 bar 15 mm
Equipment 1 hydraulic oil bottle 100 ml 1 oil refill can Operating instructions with spare parts list
TAURUS® 5 and 6 need to be fitted with nosepieces to match the application. Will be produced on request.
Dimensions in mm
116
Dimensions in mm
The experts in blind riveting
Accessories – TAURUS® series 1-4
Setting tools Blind rivets
The comprehensive range of accessories allows you to adapt your tool to virtually any challenge – whether trade, construction or industrial applications.
Nosepieces
2
For long mandrels, special blind rivets and other challenges The use of the correct nosepiece is essential for ensuring reliable riveting and a neat riveted joint. A large selection of standard and special nosepieces makes it possible to quickly adapt to various types of blind rivet. Even special versions are generally available on request. All nosepiece allocation data relate to DIN and GESIPA® blind rivets.
Nosepiece assignment Rivet
Rivet Ø mm
725 2075
CAP -Alu, CAP -Cu
17/18
725 2075
3
Alu/Cu
17/20
725 2269
3
Alu, Cu, Steel, Stainless steel, Stinox, Alu/alu
17/22
725 5077
17/24
725 1583
®
®
Alu, Cu, Steel, Stainless steel, Stinox, PG-Alu, PGSteel, PG-Stainless steel
4
Alu, Cu, CAP®-Alu, CAP®-Cu
17/24
725 1583
4
Steel, Alu, PG-Alu
17/27
725 2040
4
Stainless steel, Stinox, PG-Steel, PG-Stainless steel
17/29
725 2059
4.8 and 5
Alu, CAP®-Alu, CAP®-CU, PG-Alu
17/29
725 2059
4.8 and 5
Steel, Alu
17/32
725 2067
17/36
725 2083
Stainless steel, Stinox, PG-Steel, PG-Stainless steel, G-Bulb
6
Alu
17/36
725 2083
6
Steel
17/40
725 2560
6.4
Alu
17/40
725 2560
6.4
Steel, Alu, Stainless steel, PG-Stainless steel, G-Bulb
17/45
724 3065
Alu
17/45
724 3065
8
®
17/18
3.2
4.8 and 5
Mega Grip
Part no.
Alu
Standard
®
Nosepiece
2.4
3 and 3.2
BULB-TITE
Rivet material
4
Alu
17/26 BT
725 2202
5.2
Alu
17/32 BT
725 2210
6.3
Alu, Steel, Monel
17/42 BT
725 2229
7.7
Alu
17/48 BT
725 2237
4.8
Alu, Steel, Stainless steel
17/31 MG
725 2250
6.4
Alu, Steel, Stainless steel
17/41 MG
724 3146
The experts in blind riveting
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Accessories – TAURUS® series 1-4 Extension units
One-piece
Multi-piece
Allows easy access to rivet sites which are difficult to reach. The extension units are used for riveting sites which are situated low down or are difficult to access. We offer two one-piece extension units of 50, 100 and 150 mm length for the TAURUS® 1-4. The extension units consist of three parts.
One-piece The total length of the steel head sleeve for TAURUS® 1 with 50 mm and 100 mm is 106 mm and 156 mm respectively TAURUS® 2 with 50 mm, 100 mm, 150 mm and 200 mm is 106 mm, 156 mm, 206 mm and 256 mm respectively TAURUS® 3 and 4 with 50 mm, 100 mm and 150 mm is 106 mm, 156 mm and 206 mm respectively Tool
50 mm
100 mm
150 mm
200 mm
TAURUS® 1
756 2013
756 2015
756 1132
-
TAURUS® 2
757 1016
757 1019
757 1079
757 1072
756 1235
756 1236
-
-
757 1235
757 1236
-
-
758 1235
758 1236
-
-
+35 mm
+85 mm
+135 mm
758 1021
758 1023
758 1035
TAURUS® 1
with spring-loaded trigger system
TAURUS® 2
with spring-loaded trigger system
TAURUS® 3 and 4
with spring-loaded trigger system
Tool TAURUS® 3 and 4
Multi-piece Total length of the steel head sleeve including the extension unit. On TAURUS® 1-4 the steel head sleeve can be extended variably in steps of 100 mm. Tool
100 mm
TAURUS® 1
756 2024
TAURUS® 2
757 1086
TAURUS® 3 and 4
758 1073
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Accessories – TAURUS® series 1-4
The angle head 90° compact for the TAURUS® 1 and 2 allows to set standard blind rivets of all Types of material up to 5 mm in diameter and alu blind rivets up to 6 mm in diameter, depending on the tool Type. The minimum edge clearance is 12 mm, the head length is 90 mm. Both angle heads can be freely fixed in any position aroand the TAURUS® tensile axis (360° free rotation).
2
The angle head 90° and the angle head 90° compact are designed for use in tight spaces. Its sturdy design allows it to apply large setting forces when setting blind rivets even in difficult of access work areas. The angle head 90° for TAURUS® 1-4 allows to set all Types of standard blind rivets up to 6.4 mm in diameter, depending on the tool Type. The minimum edge clearance is 15 mm, the head length is 110 mm.
Setting tools Blind rivets
Angle head 90° and Angle head 90° compact
Angle head 90° for TAURUS® 1-4 Technical data Equipment Weight: 1.1 kg Nosepieces:17/45 WK Stroke: 23 mm Traction power: up to 20 kN Part no. 758 0101
Angle head 90° compact for TAURUS® 1 and 2 Equipment Technical data Nosepieces:16/36 0.7 kg Weight: Stroke: 20 mm Traction power: up to 10 kN
Part no. 758 0102
Dimensions in mm
Advantages • Realisation of small edge clearances • High setting force with tight installation area • Large stroke • Simple assembly • Compact and robust design • Simple jaws maintenance • Use of standard jaws • Low vibration, even at high breaking force level
The experts in blind riveting
aws (3 parts) for Angle head 90° for TAURUS® 1-4 Part no. 715 1527 Angle head 90° compact for TAURUS® 1-2 Part no. 710 2208
119
Accessories – TAURUS® series 1-4 GesiPA®-Interface
Part no. 757 1128
The new interface developed by GESIPA® is based on an embedded PC system and provides 24 digital in and out control system ports, Ethernet connection via a RJ45 connector as well as status LEDs. Connection ports for a protocol converter supporting all common bus systems and for external storage media as well as a USB port for fast data transfer complete the features of the new interface. In addition, the GESIPA® interface has a process database for storing 250,000 of the most current process data (date, time, rivet position, process curve, analysis, etc.). Of course, the new interface is backward compatible with its predecessor models
TAURUS® conversion kit For conversion to the PH 2000 spent mandrel container (description and full offer on page 134). for TAURUS® 1 Part no. 756 1104
for TAURUS® 2 -4 Part no. 756 1107
Small jaw assembly for TAURUS® 1 and 2 The small jaw assembly is particularly suitable for use where rivet sites are difficult to access. It can handle aluminium/steel blind rivets up to Ø 5mm and steel/steel blind rivets up to Ø 4 mm using TAURUS® 1 and 2. The jaw is 100 mm long and the diameter of the steel sleeve is 18 mm.
for TAURUS® 1 Part no. 756 1120
for TAURUS® 2 Part no. 757 1077
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The experts in blind riveting
Accessories – TAURUS® series 1-4
*The use of TAURUS® tools with a 1.5 m long evacuation hose requires permanent employment of the suction unit.
For the full TAURUS® series Part no. 757 1356
Transparent collecting container for TAURUS® 1-4
The classic residual mandrel collecting container in the TAURUS® series is now also available in a transparent version. The transparent collecting container allows the amount of residual mandrels to be monitored constantly. The transparent collecting container will be available in a small version for the TAURUS® devices 1-2 and a large version for the TAURUS® devices 3-4.
for TAURUS® 1-2 Part no. 756 2025 for TAURUS® 3-4 Part no. 758 1125
Flexible base for TAURUS® 1 and 2 for TAURUS® 1 Part no. 773 1018 for TAURUS® 1
for TAURUS® 2
for TAURUS® 2 Part no. 772 1342 With the new flexible base made from MBR and the larger surface area, the TAURUS® tools stand even more stably.
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121
2
By attaching a special-purpose hose nipple, the spent mandrel container can be replaced by the spent mandrel evacuation hose*. In stationary use, this can be of great advantage as frequent disposal is not required. The spent mandrels are collected in a container so that the work place remains clean and tidy, with no interruption to the work.
Setting tools Blind rivets
Mandrel extraction tube
Accessories – TAURUS® series / TAUREX tools Parallel head for TAURUS® 1-4 The parallel head for the TAURUS® series 1-4 was specially developed for use in areas that are difficult to access. The compact and sturdy design makes it possible to set blind rivets with a high setting force even in working areas that are difficult to access. Depending on the Type of tool, the parallel head for the TAURUS® series 1-4 can set standard blind rivets up to Ø 6.4 mm all materials with a setting force of up to 20 kN. The smallest edge spacing is 13 mm. Dimensions in mm
Technical data Weight: 1.0 kg Stroke: up to 25 mm Setting force: up to 20 kN Equipment Nosepiece 16/36
Advantages • Minimal edge spacing (13 mm) • High setting force in restricted space • Compact and sturdy design • Easy jaw maintenance • Low vibration even at high break-off forces • Mandrel disposal into the spent mandrel container by tilting back or to the front through the nosepiece.
Part no. 756 1280
Head modules for TAURUS® 5-6 and TAUREX 5-6 Adaption takes priority The TAURUS® 5 and 6 riveting tools must be adapted to the different kinds of rivets and lockbolts through specific pulling head modules Head module for 7.8 mm Titgemeyer TIBULB* Part no. 760 0201 Head module for 9.8 mm Huck Magna-Lok®* Part no. 760 0202
Other head modules on request.
122
* partly registered trademarks of TITGEMEYER GmbH & Co. KG or Alcoa Fastening Systems
The experts in blind riveting
Accessories – TAURUS® series / TAUREX tools Balancer for all TAURUS® 1-4-Axial- and TAUREX 1-4-Axial-tools
2
Setting tools Blind rivets
To cover various requirements, two balancer models for suspending the TAURUS® Axial tools are available. If the tube for evacuating the spent mandrel can be kept very short, no external mandrel evacuation assistance is necessary which means a balancer without valve is sufficient. However, if due to the tube length external evacuation assistance of the mandrel becomes necessary it can be switched on and off by means of the valve balancer in order to save cost-intensive compressed air. In this case the valve interrupts the compressed air necessary to generate negative pressure when in its highest position. The balancer with shut-off valve is used when the blind rivet is to be inserted into the tool. The time delay valve on the other hand is used when the blind rivet is to be inserted into the part. Balancer without valve Part no. 719 9015 Balancer with disconnecting valve Part no. 756 1300 Time delay valve Part no. 756 2036
Swivel air connector
Set of jaws For the complete TAURUS® series Part no. 756 1023
The experts in blind riveting
For the complete TAURUS® series Part no. 756 1172
123
TAURUS versions 速
Made in Germany
A wide variety of options means higher flexibility. All of the TAURUS速 varieties are customized and designed and made to fit the application. Please contact our team from the Technical Sales department should you require individual advice or have any further queries or need information on prices.
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The experts in blind riveting
TAURUS® versions – Safe, individual, versatile! TAURUS® 2/K
2
Setting tools Blind rivets
The TAURUS® 2/K has been designed for setting plastic rivets. In its functionality the TAURUS® 2/K is identical to the standard tool, however has a stroke of 24 mm instead of 18 mm. Plastic rivets only need a low setting force, however, normally require large setting strokes due to the toughness of the plastic material.
The TAURUS® 2/K allows to safely set plastic rivets with only one setting stroke! The TAURUS® 2/K comes with 3 nose pieces for plastic rivets 17/30 K, 17/35 K and 17/40 K included.
Part no. 757 0048 Working range Blind rivets plastic from 4 up to 6 mm Ø. Nosepieces 17/30K; 17/35K; 17/40K Technical data Strength: Tensile strength:
24 mm 7 000 N
TAURUS® 2/AS The TAURUS® 2/AS is a special version of the TAURUS® 2 with a VAS slide switch which does not engage when in its highest position, thus achieving that vacuum absorption is automatically deactivated once the tool is not in use. This way, unintentional activation of the vacuum absorption with unnecessary air consumption can be effectively avoided.
Part no. 757 0036
TAURUS® 2/24 As far as technology and functionality are concerned, the TAURUS® 2/24 is identical to the standard tool, however has a stroke of 24 mm instead of 18 mm. This tool provides the advantage of being able to safely set critical rivet Types requiring a large setting stroke with only one setting stroke without re-engagement. This applies, for example, to our BULB-TITE® or similar rivets. Art.Nr. 757 0047 Working range Blind rivets up to Ø4 mm all materials, Ø5 mm steel; Ø 6 mm alu. Technical data Strength: Tensile strength:
24 mm 7000 N
Other TAURUS® sizes upon request.
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125
TAURUS® versions
TAURUS® 1-4 Axial eco The TAURUS®-series 1-4 in axial version – the costefficient introductory version for special applications
Applications The special pistols of TAURUS® Axial eco offer the option of installation in production systems and simultaneously allow flexible and handheld ergonomic work in applications with restricted accessibility that require a vertical, downwards oriented riveting action. In order to ensure that no gap is left between the components to be riveted and the setting head effectively makes contact with the application, the TAURUS® Axial eco can be additionally supplied with a spring-loaded trigger system. A compressed air supply is additionally required for reliable mandrel evacuation. Depending on the application, this is preferably achieved via the balancer with valve or the time delay valve (see Page 123). Working range • Blind rivets up to 6.4 mm Ø all materials and up to 8 mm Ø alu (max. mandrel dia 4.5 mm) • Same performance and technical data as the respective individual units in the TAURUS® series Technical data Operating air pressure: Air hose connection : Noise emission: Vibrations: Weight: Taurus® 1 Axial eco Taurus® 2 Axial eco Taurus® 3 Axial eco Taurus® 4 Axial eco
5 to 7 bar 6 mm (1/4“) max. 79 dB < 2.9 m/s² 2.0 2.3 2.6 3.0
kg kg kg kg
Advantages • Cost-efficient basic version • Perfectly designed for fixed installations on production lines or semi-automatic workstations • Very practical for processing blind rivets in positions that require a vertical rivet setting process • The tool can be equipped with almost all TAURUS® series options: e.g. extension units, blind rivet counter, setting process monitoring, spring loaded trigger system and remote control • Can be suspended on a balancer • Integrated mandrel evacuation for disposal of the spent mandrel
Tool
Part no.
TAURUS® 1 Axial eco
756 0017
TAURUS® 2 Axial eco
757 0042
TAURUS® 3 Axial eco
758 0033
TAURUS® 4 Axial eco
759 0022
TAURUS® 1 Axial eco
756 0018
TAURUS® 2 Axial eco
757 0043
TAURUS® 3 Axial eco
758 0034
TAURUS® 4 Axial eco
759 0023
with spring-loaded trigger system with spring-loaded trigger system with spring-loaded trigger system with spring-loaded trigger system
126
The experts in blind riveting
TAURUS® versions
Setting tools Blind rivets
TAURUS® 1-4 Axial
2
The TAURUS® series 1-4 in axial version – for special applications
Applications The special pistols of TAURUS® Axial offer the option of installation in production systems and simultaneously allow flexible and handheld ergonomic work in applications with restricted accessibility that require a vertical, downwards oriented riveting action. In order to ensure that no gap is left between the components to be riveted and the setting head effectively makes contact with the application, the TAURUS® Axial can be additionally supplied with a spring loaded-trigger system. A compressed air supply is additionally required for reliable mandrel evacuation. Depending on the application, this is preferably achieved via the balancer with valve or the time delay valve (see Page 123). Working range • Processing blind rivets up to 6.4 Ø all materials and up to 8 mm Ø alu (max. mandrel dia. 4.5 mm) • Same performance and technical data as the respective individual units in the TAURUS® series 1-4 Technical data Operating pressure: Air hose connection: Noise emission: Vibrations: Weight: TaurEX 1 Axial compact TaurEX 2 Axial compact TaurEX 3 Axial compact TaurEX 4 Axial compact
5 to 7 bar 6 mm (1/4“) max. 79 dB < 2.9 m/s² 3.1 3.4 3.7 4.1
kg kg kg kg
Advantages • Pressure transducer attached in a space-saving manner directly to the device, i.e. also for applications in tight spaces • Technical design close to the TAUREX Axial • Also perfectly designed for fixed installation in production lines or semi-automatic workstations • Very practical for processing blind rivets in positions that require a vertical rivet setting process • The tool can be equipped with almost all TAURUS® series options: e.g. extension units, blind rivet counter, spring loaded trigger system and remote control • The handle in the rivet axis allows ergonomic work – especially in vertical applications. • Can be suspended on a balancer Tool
Part no.
TAURUS® 1 Axial
756 0023
TAURUS® 2 Axial
757 0039
TAURUS® 3 Axial
758 0028
TAURUS® 4 Axial
759 0018
TAURUS® 1 Axial
756 0024
TAURUS® 2 Axial
757 0040
TAURUS® 3 Axial
758 0029
TAURUS® 4 Axial
759 0019
with spring-loaded trigger system with spring-loaded trigger system with spring-loaded trigger system with spring-loaded trigger system
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127
TAURUS® versions
TAUREX 1-6 The whole TAURUS® series with remote pressure transducer – for even more flexibility, versatility and ergonomy
Working range • All blind rivets and lockbolts up to a mandrel breaking force of 50 kN • Same performance and technical characteristics as the respective individual units in the TAURUS® series 1-4, 5-6 with different stroke • 3 metres hose length between pressure transducer and setting pistol Common technical data Operating air pressure: 5 to 7 bar Air hose connection: 6 mm (1/4“) Noise emission: max. 79 dB Vibrations: < 2.9 m/s² Advantages • Low weight of the hand held tool • Tubing connection with quick-connect feature (upon request) on the pressure transducer side: No oil leak and no air bleeding • Ideally suited for setting of blind rivets and lockbolts in poorly accessible locations • Also perfectly designed for fixed installation in production lines or semi-automatic workstations • Can be combined with almost all supplements and options of the TAURUS® series: head extensions, mandrel containers, rivet counting units, process control, pressure trigger and remote control
128
Tool
Part no.
TAUREX 1
764 0001
TAUREX 2
765 0001
TAUREX 3
766 0001
TAUREX 4
767 0001
TAUREX 5
768 0001
TAUREX 6
769 0001
The experts in blind riveting
TAURUS® versions
Setting tools Blind rivets
TAUREX Axial 1-4
Applications The TAUREX Axial is a particular advantage in restricted spaces due to the separate pressure transducer mounted in the working direction. The special pistols of TAUREX Axial offer the option of installation in production systems and simultaneously allow flexible and handheld ergonomic work in applications with restricted accessibility that require a vertical, downwards oriented riveting action. In order to ensure that no gap is left between the components to be riveted and the setting head effectively makes contact with the application, the TAUREX Axial can be additionally supplied with a spring-loaded trigger system. It is essentialto use an external suction system with the TAUREX Axial! A compressed air supply is additionally required for reliable mandrel evacuation. Depending on the application, this is preferably achieved via the balancer with valve or the time delay valve (see Page 123). Working range • Sets blind rivets up to 6.4 mm Ø all materials and up to 8 mm Ø alu (max. mandrel dia 4.5 mm) • Same performance and technical data as the respective TAURUS® series 1-4 • 3 metre hose length between pressure transducer and setting pistol Technical data Operating air pressure: 5 to 7 bar Air hose connection: 6 mm (1/4“) Noise emission: max. 79 dB Vibrations: < 2.9 m/s² Weight: TaurEX 1 Axial 2.4 kg TaurEX 2 Axial 2.7 kg TaurEX 3 Axial 3.0 kg TaurEX 4 Axial 3.1 kg
2
The TAURUS® series 1-4 with remote mounted pressure transducer in axial version – making it more flexible, versatile and ergonomic
Advantages • Also perfectly designed for fixed installation in production lines or semi-automatic workstations • Very practical for processing blind rivets in positions that require a vertical rivet setting process • Low weight of the hand held tool • Tubing connection with quick-connect feature (upon request) on the pressure transducer side: No oil leak and no air bleeding • The tool can be equipped with almost all TAURUS® series options: e.g. extension units, blind rivet counter, spring loaded trigger system and remote control • The handle in the rivet axle allows ergonomic work – especially in vertical applications • Can be suspended on a balancer
Tool
Part no.
TAUREX 1 Axial
764 0002
TAUREX 2 Axial
765 0003
TAUREX 3 Axial
766 0009
TAUREX 4 Axial
767 0003
TAUREX 1 Axial
764 0003
TAUREX 2 Axial
765 0004
TAUREX 3 Axial
766 0010
TAUREX 4 Axial
767 0004
with spring-loaded trigger system with spring-loaded trigger system with spring-loaded trigger system with spring-loaded trigger system
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129
TAURUS® versions
TAUREX Axial 1-4 compact The TAURUS® series 1-4 with an axial pressure transducer mounted directly on the device – for use in tight working spaces
Applications The TAUREX Axial compact is a particular advantage in enclosed spaces due to the pressure transducer mounted close and parallel to the tool‘s axis. The special pistols of TAUREX Axial compact offer the option of installation in production systems and simultaneously allow flexible and handheld ergonomic work in applications with restricted accessibility that require a vertical, downwards oriented riveting action. In order to ensure that no gap is left between the components to be riveted and the setting head effectively makes contact with the application, the TAUREX Axial compact can be additionally supplied with a spring-loaded trigger system. Operating range • Processing blind rivets up to 6.4 Ø all materials and up to 8 mm Ø alu (max. mandrel dia. 4.5 mm) • Same performance and technical data as the respective individual units in the TAURUS® series 1-4 Technical data Operating pressure: Air hose connection: Noise emission: Vibrations: Weight: TaurEX 1 Axial compact TaurEX 2 Axial compact TaurEX 3 Axial compact TaurEX 4 Axial compact
5 to 7 bar 6 mm (1/4“) max. 79 dB < 2.9 m/s² 3.1 3.4 3.7 4.1
kg kg kg kg
Advantages • Pressure transducer attached in a space-saving manner directly to the device, i.e. also for applications in tight spaces • Technical design close to the TAUREX Axial • Also perfectly designed for fixed installation in production lines or semi-automatic workstations • Very practical for processing blind rivets in positions that require a vertical rivet setting process • The tool can be equipped with almost all TAURUS® series options: e.g. extension units, blind rivet counter, springloaded trigger system and remote control • The handle in the rivet axis allows ergonomic work – especially in vertical applications. • Can be suspended on a balancer Tool
Part no.
TAUREX 1 Axial compact
764 0004
TAUREX 2 Axial compact
765 0005
TAUREX 3 Axial compact
766 0011
TAUREX 4 Axial compact
767 0006
TAUREX 1 Axial compact
764 0005
TAUREX 2 Axial compact
765 0006
TAUREX 3 Axial compact
766 0012
TAUREX 4 Axial compact
767 0007
with spring-loaded trigger system with spring-loaded trigger system with spring-loaded trigger system with spring-loaded trigger system
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The experts in blind riveting
TAURUS® versions
Setting tools Blind rivets
TAURUS® 1-4 C
2
TAURUS® 1-4 C with integrated setting process monitoring
Setting process monitoring is achieved by direct online analysis of traction force and traction course recorded during the setting of the rivet. All system components necessary for this operation are integrated in the tools. Analysing a setting process takes less than 1 µs.The results are directly shown by a green or red LED installed in the tool base and optionally by an acoustic signal. In addition to this individual analysis the system also provides collective analysis for the complete workpiece. The tool stores more than 260,000 setting process data which can be retrieved at any time. The system also identifies failure patterns and memorizes them for failure analysis and troubleshooting. The tools can be operated as stand-alone devices or as integrated part of a customer´s production system via the GESIPA® interface.
TAURUS® C 1-4 (with setting process monitoring)
Of course, the new interface is backward compatible with its predecessor models.
GESIPA®-Interface The new interface developed by GESIPA® is based on an embedded PC system and provides 24 digital in and out control system ports, Ethernet connection via a RJ45 connector as well as status LEDs. Connection ports for a protocol converter supporting all common bus systems and for external storage media as well as a USB port for fast data transfer complete the features of the new interface. In addition, the GESIPA® interface has a process database for storing 250,000 of the most current process data (date, time, rivet position, process curve, analysis, etc.).
GESIPA®-Interface
i The experts in blind riveting
131
TAURUS® versions
TAURUS® 1-4 with counter device The TAURUS® series 1-4 with counter device – detects and counts the spent mandrels
The tools are equipped with a sensor which detects and counts the spent mandrels after the setting process has been finished. The sensor is positioned on the tool head in front of the spent mandrel container. For a completely independent workstation, the amplifier GRivAmp or the counter and display unit GRivCount can be used for processing and analysing the signals.
TAURUS® 1-4 (with counter device)
GRiv-Count
GRiv-Amp
For retrofitting existing tools a conversion kit suitable for all TAURUS® Types (except TAURUS® with PH 2000 spent mandrel container) is available:
Conversion kit TAURUS® 1-4 with sensor Part no. 7561098 GRiv-Count Part no. 7561071 GRiv-Amp Part no. 7561100
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The experts in blind riveting
TAURUS® versions
n coming soo
2
TAURUS 1-4 with counter – the cost-effective variant for monitoring the number of setting strokes ®
Setting tools Blind rivets
TAURUS® 1-4 with counter eco
In contrast to the TAURUS® with counter, the eco counter only counts the number of setting strokes and not the spent mandrels. The sensor is fitted on the air cylinder. The counter is not available on its own. It is supplied mounted on a new tool or it can be retrofitted at the Walldorf factory.
TAURUS
®
The experts in blind riveting
133
TAURUS® versions
TAURUS® 1-4 with spring-loaded trigger TAURUS® 1 with spring-loaded trigger system Part no. 756 0021 TAURUS® 2 with spring-loaded trigger system Part no. 757 0016 TAURUS® 3 with spring-loaded trigger system Part no. 758 0005 The spring-loaded trigger system ensures that the components which are to be riveted are reliably placed one on top of the other gapfree prior to the riveting process. Furthermore, this ensures that the blind rivet reaches its end position in the bore prior to the setting process and that the setting head is in the right position. The pressure force can be variably applied depending on the application. The spring-loaded trigger system cannot be retrofitted but is supplied completely attached.
TAURUS® 4 with spring-loaded trigger system Part no. 759 0002
New features: Adjustable range from 15 to 75 N / Guaranteed easy-to-apply contact / force by use of springs
TAURUS® 1-4 with PH 2000 spent mandrel container The fixed mounted, large PH 2000 mandrel container is very sturdy and particularly suited to long mandrels from 50 to 70 mm in length. The container fits all TAURUS® versions 1 to 4.
TAURUS® 1 with PH 2000 spent mandrel container Part no. 756 0005 TAURUS® 2 with PH 2000 spent mandrel container Part no. 757 0018 TAURUS® 3 with PH 2000 spent mandrel container Part no. 758 0011 TAURUS® 4 with PH 2000 spent mandrel container Part no. 759 0007
You will find the corresponding conversion kits on page 120.
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The experts in blind riveting
TAURUS® tools for stationary use in production systems means of an evacuation tube and also monitored by a sensor. In stationary production systems, several tools can be operated automatically and in parallel in order to achieve the highest possible level of efficiency.
2
The TAURUS® tools can be integrated as stationary units in automatic production systems and operated by remote control, if required. As an option, a low-pressure connection can be used to detect the blind rivet in the nosepiece. If required, the spent mandrel can be disposed of by
Tool mount for TAURUS® 1-4 For integration into automated systems or connection to handling modules.
Part no. 756 1123*
*Device support not available individually. The tool is delivered pre-mounted on a new device or can be retrofitted on an existing device at the Walldorf site.
!
The experts in blind riveting
Setting tools Blind rivets
TAURUS® versions
Can only be mounted by GESIPA®
135
The new technology at GESIPA®
Made in Germany
Pneumatic-hydraulic speed riveting tools with short cycle times and the unbeatable advantages of the tried-and-tested TAURUS® series are setting new standards on the market.
Speed riveting technology, also known as Speed Rivet Technology, is an assembly technique that requires access from one side only and enables high rates thanks to the pre-racked rivets and the automatic feed process. This technology is used in the following industrial areas, for example: electronics, housing manufacture, household appliances, lighting, lightweight constructions, DIN connectors, diecast aluminium housings and aeronautics.
136
Speed riveting technology completes GESIPA® Blindniettechnik GmbH‘s product portfolio. The new speed rivet setting tool by GESIPA® is the product of decades of expertise and the unbeatable advantages of the well-known, tried-and-tested TAURUS® series. Our engineers‘ main objectives in its development were for the TAURUS® 1 Speed Rivet to be safe, quick and reliable. The very light and ergonomically shaped device will set new standards for the market.
The experts in blind riveting
Setting tools Blind rivets
TAURUS ® 1 Speed Rivet
2
The hydro-pneumatic-magazine setting tool with quick setting process and fast rates!
Working range The rivet setting tool is designed for setting standard speed rivets from 2.4 - 4.8 mm Ø of all materials, as well as up to 4 mm Ø in stainless steel.
Technical data Traction power: Stroke: Operating pressure: Air hose connection: Weight:
Part no. 756 0025
Advantages • Quick setting process, fast rates • Safe working through disposable mandrel and optional automatic switchoff • Ergonomic handling for fatigue-free work • Light and compact design • Modular construction based on the TAURUS® design • Softgrip • Tool-free conversion
2,700 N 26 mm 5-7 bar 6 mm Ø (1/4’’) 1.8 kg
Equipment Tag on device head Rubber foot
i Dimensions in mm
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137
TAURUS ® 2 Speed Rivet
The hydro-pneumaticmagazine setting tool with quick setting pro- cess and fast rates!
Part no. 757 0082
Working range The rivet setting tool is designed for setting standard speed rivets from 2.4 - 6.4 mm Ø of all materials.
Technical data Traction power: Stroke: Operating pressure: Air hose connection: Weight:
5.400 N 30 mm 5 -7 bar 6 mm Ø (1/4’’) 2.0 kg
Standard tool comes without nosepiece
Equipment Tag on device head Rubber foot
Advantages • Quick setting process, fast rates • Safe working through disposable mandrel and optional automatic switchoff • Ergonomic handling for fatigue-free work • Light and compact design • Modular construction based on the TAURUS® design • Softgrip • Tool-free conversion
Dimensions in mm
138
The experts in blind riveting
Axial eco
Setting tools Blind rivets
TAURUS ® 1 Speed Rivet
2
Axial version of the speed riveting setting tool for special applications
Part no. 756 0036
Working range The rivet setting tool is designed for setting standard speed rivets from 2.4 - 4.8 mm Ø of all materials, as well as up to 4 mm Ø in stainless steel. Standard tool comes without nosepiece Technical data Traction power: Stroke: Operating pressure: Air hose connection: Weight:
2,700 N 26 mm 5-7 bar 6 mm Ø (1/4’’) 1.8 kg
Equipment Tag on device head Rubber foot
Advantages • Also perfectly designed for fixed installation in production lines or semi-automatic workstations • Very practical for processing blind rivets in positions that require a vertical rivet setting process • Can be suspended on a balancer • Quick setting process, fast rates • Safe working through disposable mandrel and optional automatic switchoff • Ergonomic handling for fatigue-free work • Light and compact design • Modular construction based on the TAURUS® design • Softgrip • Tool-free conversion Dimensions in mm
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139
TAURUS ® 2 Speed Rivet
Axial eco
Axial version of the speed riveting setting tool for special applications
Part no. 757 0083
Working range The rivet setting tool is designed for setting standard speed rivets from 2.4 - 6 mm Ø of all materials.
Technical data Traction power: Stroke: Operating pressure: Air hose connection: Weight:
Standard tool comes without nosepiece
5.400 N 30 mm 5 -7 bar 6 mm Ø (1/4’’) 2.0 kg
Equipment Tag on device head Rubber foot
163
138
388
36
91
551
Advantages • Also perfectly designed for fixed installation in production lines or semi-automatic workstations • Very practical for processing blind rivets in positions that require a vertical rivet setting process • Can be suspended on a balancer • Quick setting process, fast rates • Safe working through disposable mandrel and optional automatic switchoff • Ergonomic handling for fatigue-free work • Light and compact design • Modular construction based on the TAURUS® design • Softgrip • Tool-free conversion
106
Dimensions in mm
140
The experts in blind riveting
Accessories – Speed rivet technology
Standard
Extended
Rivet Ø (mm)
Part no.
Ød (mm)
ØD (mm)
3.2
756 2318
6
10.5
4.0
756 2319
7.5
12
4.8
756 2320
9
14
3.2
756 2321
6
10.5
4.0
756 2322
7.5
12
4.8
756 2323
9
14
L1 (mm)
L2 (mm)
31
64
57
90
Spreader nosepiece with opening mechanism* • The spreader nosepiece with opening mechanism makes it easier to open the nosepiece • so that the speed rivets can be changed more easily and quickly. Dimensions in mm
Standard
Extended
Rivet Ø (mm)
Part no.
Ød (mm)
ØD (mm)
3.2 4.0
756 2330
6
10.5
756 2331
7.5
12
4.8
756 2332
9
14
3.2
756 2333
6
10.5
4.0
756 2334
7.5
12
4.8
756 2335
9
14
L1 (mm)
L2 (mm)
31
67
57
92
Mandrel spring*
Standard
Extended
The experts in blind riveting
Rivet Ø (mm)
Part no.
3.2
756 2344
4.0
756 2346
4.8
756 2348
3.2
756 2345
4.0
756 2347
4.8
756 2349
• The standard mandrel spring is suitable for use with a standard or standard pointed spreader nosepiece for versions with or without opening mechanism. • The extended mandrel spring is suitable for use with an extended or extended curved spreader nosepiece for versions with or without opening mechanism.
141
2
Dimensions in mm
• Standard spreader nosepieces are suitable for all Types of applications with easily accessible riveting points. • Standard pointed spreader nosepieces are used for flat head rivets. • Extended and extended curved spreader nosepieces have the same shaped heads as standard spreader nosepieces and are suitable for applications with riveting points that are difficult to access.
Setting tools Blind rivets
Spreader nosepiece without opening mechanism*
TAURUS 1-4 CF ®
TAURUS
The hydro-pneumatic setting tool especially for tubular, semi-tubular- and solid rivets!
Price enquiries, ordering and delivery via the GESIPA® subsidiary W+O Niettechnik GmbH*.
Each device in the TAURUS® series 1-4 CF can be fitted with a C-frame tool to process hollow, semihollow and solid rivets. Further application options include clinching, grouting, punching and caulking. Optionally, the C-frame can also be operated stationarily and fitted with a foot switch. Special solutions are possible on request. The C-frame tools are characterised by 360° pivoting, an efficient workflow and a precisely adjustable setting stroke.
Technical data 5,000 to 20,000 N Traction power: Stroke: 15 mm to 25 mm Operating pressure: 5-7 bar Air hose connection: 6 mm Ø (1/4“) Weight: approx. 1.9 to 3.9 kg (without C-frame unit)
142
Advantages • Flexible application • Easy and simple pneumatic force control • Easy tool replacement
Design, ordering and delivery of the TAURUS® C-frame and the associated connectors through the GESIPA® subsidiary W+O Niettechnik GmbH*. Contact our Technical Sales department. *Im Langen Feld 1, 57462 Olpe, Germany Tel. +49 2761-9351-0, info@wo-niettechnik.de
The experts in blind riveting
TAURUS® versions
S 1-4 CF TAURUS ® 1-4 CF – The versions
2
The C-frame is available in different sizes for the various TAURUS® tools 1-4 CF.
Version 1: RT 60
Version 2: RT 100
Version 3: RT 140
Version 4: RT 180
The experts in blind riveting
Setting tools Blind rivets
®
143
GESIPA assembly cell ®
The new GESIPA® assembly cell guarantees optimum, precise handling with a wide range of GESIPA® processing devices and a workspace tailored perfectly to the customer‘s requirements.
The desk is adapted individually to customer requirements and designed ergonomically (e.g. adjustable height). Everything – be it the desk, work piece socket, compressed air supply, electrical supply or processing tools – comes from one source, with process monitoring on request. The optimised work piece socket allows the desk to be converted for different products and processing tools easily, saving costs. The GESIPA® assembly cell is produced from high quality materials and components. Needless to say, you also have the option of transferring system components already used at your company.
Advantages • Ergonomic working • Individually adjustable • Existing work tools can be integrated • Easy and time-saving conversion for other products from your portfolio • Setting process monitoring possible
More information on the individually adjusted assembly cell on request. Contact: Uwe Herth, Head of BU Equipment Manufacturer, uwe.herth@gesipa.com
i Example: Can be individually adjusted for each customer
144
The experts in blind riveting
The individual work station
Setting tools Blind rivets
Specifics
2
Operating status display The signal light installed on the desk uses different colours to show the process status.
Counting device The counting device registers and counts the torn off residual rivet mandrels.
GESIPA速 setting tool The setting tool is completely integrated in the assembly cell.
Individual work piece carrier The optimised work piece carrier allows the desk to be converted for different products and processing tools easily, saving costs.
Foot pedal The foot pedal allows you to use both hands to join individual parts and fasten the components to be riveted in place.
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145
PH 1 Hydro-pneumatic blind rivet setting tool
Part no. 716 0011
Working range Blind rivets up to 4 mm Ø all materials. Not suitable for stainless steel CAP® blind rivets. Technical data Weight: Operating air pressure: Air hose connection: Air consumption: Traction power: Stroke:
1.2 kg 5 - 7 bar 6 mm Ø (1/4’’) 0.8-1.2 ltr. per rivet (0,2 ltr. compr. air) 5,200 N at 5 bar 15 mm
Nosepieces/accessories Nosepieces: 16/18, 16/24, 16/27 and 16/29 1 set of jaws, 1 spent mandrel bottle, 1 wrench each of MSU and MSZ, Maintenance instructions with spare parts list
Features • Hydraulic head in aluminium with wear-proof cylinder surface • Pneumatic cylinder made of die cast aluminium • The piston made of hardened and hard chromium plated steel make the device easy to handle and wear-proof • Compact seals are wear-proof for a long service life • Fast venting valve for fast return and high working sequence • Low-noise pneumatic switching • Simple, low-interruption valve design • Hydraulic head can be adjusted by 360° • Favourable centre of gravity and handle design for fatigue-free handlin
Jaws (2 parts) for PH 1 Part no. 705 2057
Dimensions in mm
146
The experts in blind riveting
PH 2 Setting tools Blind rivets
Hydro-pneumatic blind rivet setting tool
2
Part no. 717 0017
Working range Blind rivets from 3 up to 5 mm Ø all materials and blind rivets with 2.4 mm up to 3.2mm Ø with small jaws (page 155). Not suitable for stainless steel CAP® blind rivets. Technical data Weight: Operating air pressure: Air hose connection: Air consumption: Traction power: Stroke:
1.3 kg 5 - 7 bar 6 mm Ø (1/4’’) 1.2 - 1.8 ltr. per rivet (0.3 ltr. compr. air) 7.375 N at 5 bar 15 mm
Equipment Nosepieces: 16/24, 16/27, 16/29, 16/32 and 16/36 1 set of jaws, 1 spent mandrel bottle, 1 wrench each of MSU and MSZ, Maintenance instructions with spare parts list
Features • Hydraulic head made of aluminium with wear-proof cylinder surface • Pneumatic cylinder made of die cast aluminium • Pistons: Steel hardened and chrome-plated – smooth operation and wear-proof • Compact seals are wear-proof for a long service life • Fast venting valve for fast return and high working sequence • Low-noise pneumatic switching • Simple, low-interruption valve design • Hydraulic head can be adjusted by 360° • Favourable centre of gravity and handle design for fatigue-free handling
Jaws (3 parts) for PH 2 and PH 2000
Part no. 710 2151
Dimensions in mm
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147
PH 2000 Hydro-pneumatic blind rivet setting tool
Part no. 715 0016
Working range Blind rivets from Ø 3.0 up to 6.4 mm all materials and blind rivet with Ø 2.4 mm up to 3.2 mm with small jaw assembly (page 155). Technical data Weight: Operating air pressure: Air hose connection: Air consumption: Traction power: Stroke:
2.1 kg 8 bar 6 mm Ø (1/4’’) 2.8 -3.6 ltr. per rivet (0.6 ltr. compr. air) 10,000 N at 5 bar 22 mm
Equipment Nosepieces: 16/24, 16/27, 16/29, 16/32, 16/36, 16/40 and 16/45 1 set of jaws, 1 air deflector (no. 896) 1 wrench MSU 1 ball headed screw driver SW 2.5 1 oil refill can with hydraulic oil Maintenance instructions with spare parts list
Dimensions in mm
148
The experts in blind riveting
Hydro-pneumatic blind rivet setting tool
Tool head in aluminium with wear-proof protective coating
The blind rivet is held in position in the nosepiece whatever the position of the tool
2
Setting tools Blind rivets
Features • The patented broken mandrel disposal system with the extraction option is an integral part of the tool. No retrofitting required. • The compressed air used for the setting process is then used to automatically eject the broken mandrel, an efficient and cost saving solution. • High setting force with low weight • Universal use, easy handling • Large stroke (22 mm) – guarantees setting without reengagement and increases the oil refillingintervals • Pneumatic piston return – high working sequence cylinder surface
Automatic ejection of the spent mandrel into the collection container using the compressed air used for the setting processt
Easy to empty by turning the container casing
Easy to operate triggerr button
Detachable hand protection Moulded grip Collection container — mounted in an accidentfree manner
Aluminium cylinder with impact-resistant plastic sheath
Fixed stand rubber
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149
PH 2000-BT
only for Bulb-tite®
Hydro-pneumatic blind rivet setting tool
Part no. 715 0040
Working range BULB-TITE® blind rivets up to 7.7 mm Ø all materials Technical data Weight: Operating air pressure: Air hose connection: Air consumption: Traction power: Stroke:
1.9 kg 8 bar 6 mm Ø (1/4’’) 2.8-3.6 ltr. per rivet (0.6 ltr. compr. air) 10,000 N at 5 bar 22 mm
Equipment Nosepieces: 16/26 BT, 16/32 BT, 16/42 BT and 16/48 BT 1 nozzle tube no. 8080 a (built-in) 1 nozzle tube no. 8080 b (as accessory) 1 wrench MSU 1 ball headed screw driver SW 2.5 1 oil refill can with hydraulic oil 1 air deflector (no. 896) Maintenance instructions with spare parts list Jaws (3 parts) for PH 2000-BT Part no. 715 1527
150
Universal nosepiece The universal nosepiece replaces five nosepiece sizes. The integrated rotary star in the steel sleeve can be unlocked easily without tools in order to select the appropriate size of nosepiece. More information on the universal nosepiece can be found on page 155.
Article numbers for nosepieces Information about nosepiece allocations are valid for DIN compliant and GESIPA® blind rivets. Article
Part no.
Article
Part no.
10/18
705 1182
16/30K
714 1300
10/24
705 1247
16/35K
714 1351
16/18
717 1196
16/40K
714 1408
16/24
717 1234
16/31MG
717 9669
16/27
717 1277
16/41MG
717 9677
16/29
717 1293
16/26BT
717 1471
16/32
717 1323
16/32BT
717 1498
16/36
717 1366
16/42BT
717 1501
16/40
717 1390
16/48BT
717 1528
16/45
717 1455
The experts in blind riveting
PH 2-VK Setting tools Blind rivets
Hydro-pneumatic blind rivet setting tool
2
Part no. 717 0068
VK: Shorter version of the pistol head for difficult to access rivets
Working range Blind rivets up to 4 mm Ø alu, steel and copper Technical data Weight: Operating air pressure: Air hose connection: Air consumption: Traction power: Stroke:
1.3 kg 5 - 7 bar 6 mm Ø (1/4’’) 1,2-1.8 ltr. per rivet (0,3 ltr. compr. air) 5,200 N at 5 bar 14 mm
Equipment Nosepieces: 10/18, 10/24 and 10/27 1spent mandrel bottle, 1 maintenance wrench of MSU and MSZ, maintenance instructions with spare parts list Jaws (2 parts) for PH 2-VK Part no. 705 2057
Dimensions in mm
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151
PH Axial Hydro-pneumatic blind rivet setting tool
Part no. 770 0008
Working range Blind rivets from 4 up to 5 mm Ø steel and 2.4 up to 3.2 mm Ø with small jaw assemly (page 153). Technical data Weight: Operating air pressure: Air hose connection: Air consumption: Traction power: Stroke:
1.8 kg 5 - 7 bar 6 mm Ø (1/4’’) 1.2-1.8 ltr. per rivet (0.3 ltr. compr. air) 7.375 N at 5 bar 15 mm
Equipment Nosepieces: 16/24, 16/27, 16/29 and 16/32 Jaw pusher with reducing tube no.125 for 4 mm Ø blind rivets in alu and copper Ejection tube with socket for spent mandrels Maintenance instructions and spare parts list
Jaws (3 parts) for PH Axial
Dimensions in mm
Part no. 710 2151
Features • Pneumatic cylinder and hydraulic head with jaw mechanism arranged axially behind each other: simple and easy handling when used vertically (e.g. desktop assembly points) • Integrated blind rivet suction and rivet mandrel ejection system: does not need to be retrofitted, secure disposal of the spent mandrels in a central container via a hose • Hydraulic head in aluminium with wear-proof cylinder surface
152
• Pneumatic cylinder made of die cast aluminium • Working piston made of hardened and hard chromium plated steel macke the device easy to handle and wear-proof • Compact seals are wear-proof with large scraper effect, long service life • Fast venting system: faster return; high work sequence • Low-noise pneumatic switching • Simple valve structure: interruption free
The experts in blind riveting
Accessories – Hydro-pneumatic blind rivet setting tool
Material
PH 1
PH 2
PH 2-VK
PH-Axial
PH 2000
PH 2000-BT
2.4
Al
16/18
10/18*
10/18
10/18*
10/18*
—
3.2
CAP®-Al, CAP®-Cu
16/18
10/18*
10/18
10/18*
10/18*
—
3 and 3.2
Al, Cu, Steel, Stainless steel, Stinox, Alu, PG-Al, PG-Steel
16/24
10/24*
10/24
10/24*
10/24*
—
4
Al, Cu, CAP -Al, CAP -Cu
16/24
16/24
10/24
16/24
16/24
—
4
PG-Al, Steel, Al
16/27
16/27
10/27
16/27
16/27
—
4
Stainless steel, Stinox, PG-Steel
16/29
16/29
—
16/29
16/29
—
4.8 and 5
Al, CAP®-Al, CAP®-Cu, PG-Al
—
16/29
—
16/29
16/29
—
4.8 and 5
Steel, Al
—
16/32
—
16/32
16/32
—
4.8 and 5
Stainless steel, Stinox, PG-Steel
—
16/36
—
—
16/36
—
6
Al
—
—
—
—
16/36
—
6
Steel
—
—
—
—
16/40
—
6.4
Al, PG-Al
—
—
—
—
16/40
—
6.4
Al, Steel
—
—
—
—
16/45
—
4
Plastic
—
—
—
—
16/30K
—
5
Plastic
—
—
—
—
16/35K
—
6
Plastic
—
—
—
—
16/40K
—
4.8
all MEGA GRIP®
—
—
—
—
16/31MG
—
6.4
all MEGA GRIP
—
—
—
—
16/41MG**
—
4
all BULB-TITE®
—
—
—
—
—
16/26BT
5.2
all BULB-TITE®
—
—
—
—
—
16/32BT
6.3
all BULB-TITE®
—
—
—
—
—
16/42BT
7.7
all BULB-TITE®
—
—
—
—
—
16/48BT
®
®
®
2
Rivet Ø
Setting tools Blind rivets
Nosepiece assignment PH tools. Information about nosepiece allocations are valid for DIN compliant and GESIPA®
* Small jaw assembly required (see page 155) ** Conversion kit necessary (715 9714)
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153
Special accessories for blind rivet setting tools Transparent spent mandrel container for the TAURUS® and Bird Pro series
The spent mandrel container of the TAURUS® and Bird Pro series is now also available in a transparent version. The transparent collecting container allows the amount of residual mandrels to be monitored constantly. The transparent spent mandrel container is available in a small version for TAURUS® tools (TAURUS® 1-2) and a large version (TAURUS® 3-4). A version is also available for the Bird Pro series.
Example: TAURUS® 2 with small transparent spent mandrel container and PowerBird Pro® Gold Edition with transparent spent mandrel container
VAS Vacuum absorption system for PH1 and PH2 Part no. 728 0017 This device absorbs the spent mandrel after the riveting operation and transports it automatically into the mandrel container. A further advantage is offered when the rivet, inserted into the nosepiece, is held in the jaw mechanism even if the tool head is in the vertical downwards position. The vacuum absorption device is available as a complete built-in and can also be retrofitted to existing GESIPA® riveting power tools at any time.
154
Technical data Weight of kit: Operating air pressure:
430 g 4-6 bar
Equipment 1 air deflector (part no. 896) 1 wrench MSU Maintenance instructions with spare parts list
The experts in blind riveting
Special accessories for blind rivet setting tools
With reduced head diameter (20 mm) and 2 part jaws.
Setting tools Blind rivets
Small jaw assembly for PH1, PH2, PH 2000 and PH-Axial
PH 1 and PH 2 Part no. 717 1986
Working range up to 4 mm Ø stainless steel and 5 mm Ø alu Equipment Standard: nosepiece 10/24 (optional also with nosepiece 10/18.10/27, 10/29, 10/32)
2
PH 2000 Part no. 715 8971 PH Axial Part no. 770 2981
Universal nosepiece for blind rivet tools ® HN 2, PH1, PH2, PH2-KA, PH2000 and AccuBird Operation Operate the tool and hold trigger, then push back adjusting ring to end position (1). By turning the rotary star (2).
The universal nosepiece replaces five nosepiece sizes. The integrated rotary star in the steel sleeve can be unlocked easily without tools in order to select the appropriate size of nosepiece.
Working range Blind rivets from 2.4 up to 5 mm Ø alu, copper and steel and up to 4 mm Ø stainless steel.
For HN 2, PH 1, PH 2 and PH 2000 Universal nosepiece — 16 Part no. 717 1188
(1)
(2) rotary star Special steel sleeve
adjusting ring
sealing ring
The universal nosepiece includes: Special steel sleeve, complete adjusting ring, rotary star and sealing ring.
Für AccuBird® Universal nosepiece — 17 Part no. 725 1637
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155
Special accessories for blind rivet setting tools One-piece extension unit Replaces the steel case, is especially slim and therefore particularly well suited to narrow, hard-to-reach places. Overall Length = Steel case + Standard nosepiece
Tool
50 mm
100 mm
150 mm
200 mm
TAURUS® 1
756 2013
756 2015
756 1132
-
TAURUS® 2
757 1016
757 1019
757 1079
757 1072
TAURUS® 1 with spring-loaded trigger system
756 1235
756 1236
-
-
TAURUS 2 with spring-loaded trigger system
757 1235
757 1236
-
-
TAURUS® 3 and 4 with spring-loaded trigger system
758 1235
758 1236
-
-
AccuBird®
725 1056
725 1057
725 1058
PowerBird®
724 2054 € 320.80
724 2055 € 362.40
724 2056
PowerBird® Gold Edition
724 2054
724 2055
724 2056
PowerBird® with spring-loaded trigger system
724 2194
724 3023
-
Tool
+35 mm
+85 mm
+135 mm
AccuBird® Pro
732 1010
732 1011
732 1012
PowerBird® Pro
730 1086
730 1087
730 1088
PowerBird® Pro Gold Edition
730 1086
730 1087
730 1088
TAURUS® 3 and 4
758 1021
758 1023
758 1035
+50 mm
+100 mm
730 1084
730 1085
®
Tool PowerBird Pro Gold Edition with spring loaded trigger system ®
156
The total length of the steel head sleeve for: Battery powered tools for 50 mm is 117 mm for 100 mm is 167 mm for 150 mm is 217 mm Battery powered tools (Pro) for 35 mm is106 mm for 85 mm is 156 mm for 135 mm is 206 mm TAURUS® tools TAURUS® 1 with 50 mm and 100 mm is 106 mm and 156 mm respectively TAURUS® 2 with 50 mm, 100 mm, 150 mm and 200 mm is 106 mm, 156 mm, 206 mm and 256 mm respectively TAURUS® 3 and 4 with 35 mm, 85 mm and 135 mm is 106 mm, 156 mm and 206 mm respectively
The experts in blind riveting
Special accessories for blind rivet setting tools Multi-piece extension units
Setting tools Blind rivets
For riveted joints in low-lying places. Screwed in between the device and the existing steel case Total length = steel head sleeve + extension + standard nosepiece
100 mm
PH 1 and PH2
717 1641
PH 2000
715 9994
AccuBird®
725 2293
PowerBird®
724 3278
PowerBird® Gold Edition
725 1056
AccuBird Pro
732 1009
PowerBird® Pro
730 1083
PowerBird® Pro Gold Edition
730 1083
TAURUS® 1
756 2024
TAURUS® 2
757 1086
TAURUS® 3 and 4
758 1073
®
PH tools Total length of the steel head sleeve including the extension unit is 50 mm 117 mm.
2
Tool
Battery powered tools Variable extension of the steel head sleeve is possible in steps of 100 mm. The total length of the steel head sleeve, including the extension unit, is 167 mm for 100 mm. Battery powered tools (Pro) Variable extension of the steel head sleeve is possible in steps of 100 mm. The total length of the steel head sleeve, including the extension unit, is 171 mm for 100 mm. TAURUS® tools Total length of the steel head sleeve including the extension unit. On TAURUS® 1-4 the steel head sleeve can be extended variably in steps of 100 mm.
Offset head for PH1 and PH2 For setting rivets in places with difficult access and in corners Angle head for PH1 with 2 part jaws Part no. 704 0016
Angle head for PH2 with 3 part jaws Part no. 704 0024
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157
Special accessories for blind rivet setting tools Special length nosepieces for blind rivet setting tools NTS, NTS-K, NTX, NTX-F, Flipper®, SN 1, PH 1-VK, PH 2-VK and PH 1-L Rivet-Ø
Material
Ød
ØD
Designation
15 mm
20 mm
25 mm
28 mm
3 and 3.2
Alu, Cu, Steel, Stainless steel, Stinox, Alu/alu, PGAlu, PG-Steel
2.4
6.5
10/24 SL...
705 9388
705 9361
705 9396
705 9418
Alu, Cu
2.4
6.5
10/24 SL...
705 9388
705 9361
705 9396
705 9418
2.7
7.0
10/27 SL...
705 9426
705 9434
705 9442
705 9450
2.9
8.0
10/29 SL...
705 9469
705 9477
705 9485
705 9493
4 4 4
Steel, CAP®-Alu, CAP®-Cu, Alu/alu, PG-Alu Stainless steel, Stinox, PGSteel
4.8
CAP -Alu, CAP -Cu
2.9
8.0
10/29 SL...
705 9469
705 9477
705 9485
705 9493
4.8 and 5
Alu, PG-Alu
3.2
8.0
10/32 SL...
705 9507
705 9515
705 9523
705 9531
®
®
SN 2, HN 2, PH 1, PH 2, PH 2-KA, PH-Axial and PH 2000 Rivet-Ø
3 and 3.2 4 4 4 4.8 and 5 4.8 and 5
Steel, PG-Alu Stainless steel, Stinox, PGSteel Alu, PG-Alu Steel
Ød
ØD
Designation
15 mm
20 mm
25 mm
28 mm
2.4
6.0
16/24 SL...
717 9723
717 9731
717 9758
717 9766
2.4
6.0
16/24 SL...
717 9723
717 9731
717 9758
717 9766
2.7
8.0
16/27 SL...
717 9774
717 9782
717 9790
717 9804
3.0
8.0
16/29 SL...
717 9812
717 9820
717 9839
717 9847
3.0
8.0
16/29 SL...
717 9812
717 9820
717 9839
717 9847
3.35 8.0
16/32 SL...
717 9855
717 9863
717 9871
717 9898
3.6 10.0
16/36 SL...
717 9901
717 9928
717 9936
717 9944 717 9944
6
Stainless steel, Stinox, PGSteel Alu
3.6 10.0
16/36 SL...
717 9901
717 9928
717 9936
6.4
Alu, PG-Alu
4.0 10.0
16/40 SL...
717 9073
717 9081
717 9103
-
6.4
Steel, Alu/alu
4.5 10.0
16/45 SL...
717 9030
717 9049
-
717 9065
4.8 and 5
158
Material
Alu, Cu, Steel, Stainless steel, Stinox, Alu/alu, PGAlu, PG-Steel Alu, Cu
The experts in blind riveting
Special accessories for blind rivet setting tools
Material
Ød
ØD
Designation
15 mm
20 mm
25 mm
28 mm
2.4
Alu
1.8
6.0
17/18 SL...
725 9338
725 9339
725 9340
725 9341
3.2
CAP®-Alu, CAP® copper
1.8
6.0
17/18 SL...
725 9338
725 9339
725 9340
725 9341
3
2.0
6.0
17/20 SL...
725 2102
725 2087
725 9342
725 9343
2.2
6.0
17/22 SL...
725 5086
725 5078
725 5047
725 4010
2.4
6.0
17/24 SL...
725 9344
725 9352
725 9360
725 9379
4
Alu/Cu Alu, Cu, Steel, Stainless steel, Stinox, Alu/alu Alu, Cu, Steel, Stainless steel, Stinox, Alu/alu, PG-Alu, PGSteel Alu, Cu
2.4
6.0
17/24 SL...
725 9344
725 9352
725 9360
725 9379
4
Steel, PG-Alu
2.7
8.0
17/27 SL...
725 9387
725 9395
725 9409
725 9417
4
Stainless steel, Stinox, PG-Steel
3.0
8.0
17/29 SL...
725 9425
725 9433
725 9441
725 9468
4.8 and 5 4.8 and 5
Alu, PG-Alu Steel
3.0 8.0 3.35 8.0
17/29 SL... 17/32 SL...
725 9425 725 9476
725 9433 725 9484
725 9441 725 9492
725 9468 725 9506
3.6 10.0
17/36 SL...
725 9514
725 9522
725 9530
725 9549
3.6 10.0
17/36 SL...
725 9514
725 9522
725 9530
725 9549
Steel 4.0 10.0 Alu, Stainless steel, PG-Alu, PG4.5 10.0 Steel and G-Bulb
17/40 SL...
725 9582
725 9583
725 9584
725 9585
17/45 SL...
725 1038
725 9588
725 9589
725 9581
3 3 and 3.2
4.8 and 5 Stainless steel, Stinox, PG-Steel 6 6 6.4
Alu/alu
2
Rivet-Ø
Setting tools Blind rivets
AccuBird ®, PowerBird ® and TAURUS®
CAUTION! Blind rivets must be ordered as a custom-made product with extended mandrel!
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159
GESIPA® automatic riveting machines
gesipa® automatic riveting machines – fully-automatic, practical, reliable Made in Germany
GAV 8000 eco GAV 8000 electronic GAV HF
160
• All GESIPA® blind rivet machines are perfectly suited for use in industrial large-scale production. • GAVs can either be operated manually or used as component in a robot-controlled system; integration into a production system is also possible. • The automatic riveting machines support the setting of a wide range of blind rivets from 2.4 – 8 mm in diameter. • Up to 40 riveting processes per minute can be realized depending of the Type of application.
The experts in blind riveting
GESIPA® automatic riveting machines
Setting tools Blind rivets
Comparison of GAV 8000 eco, electronic and GAV HF
2
On request our technical sales team will send you more information about application possibilities in your company.
GAV 8000 eco and GAV 8000 electronic
GAV HF
Weight
100 kg
270 kg
Spent mandrel container volume
approx. 1,800 to 5,500 pcs. (3.5 approx. 1,800 to 5,500 pcs. (3.5 l) depending on size l) depending on size
Supply unit
Electrics Nominal voltage
230 Volt ~ 50 Hz
230 Volt ~ 50 Hz
Nominal current
< 2.5 A
<8A
Schutzart
IP 54
IP 54
Supply pressure
< 10 bar
< 10 bar
Operating pressure
6 - 7 bar
5.2 bar
Air consumption/riveting
15 NL
30 NL
Air consumption/spent mandrel extraction
340 NL / min.
340 NL / min.
Connection line
½“ (12.5 mm) max. length 5 m
¾ “ (18.75 mm) max. length 5 m
Rest mandrel extraction tube
Outer Ø 8 mm/ Inner Ø 5 mm
Outer Ø 10 mm/ Inner Ø 6 mm
Pressure transducer
hydro-pneumatic
hydro-pneumatic
Weight
ca. 2.5 kg
ca. 7 kg
Stroke
16 - 20 mm
20 mm
Traction power
11,770 N
25,000 N
Standard tube package length
3.75 m (max. 5.0 m)
6 m (max. 25 m)
Working cycle (theoretical)
1.25 sec.
2 sec.
Pneumatics
Rivet pistol
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161
GAV 8000 eco Fully-automatic blind rivet processing system and costoptimized variant of the GAV 8000 electronic without setting process monitoring
Working range • 2.4 mm up to 6.4 mm Ø alu and copper • Up to 6 mm Ø steel • Up to 5 mm Ø stainless steel • Up to flange diameter 11.4 mm • Rivet body lengths above 30 mm • Traction power up to 11,770 N at 6-7 bar air pressure Productivity and savings potential • Up to 40 blind rivets can be processed every minute • No trained personnel required for operation • Can be easily integrated into fully-automatic production systems System description • Electronic system controls • Intuitive menu guidance via navigation and function keys • Function display • Maintenance display and simple fault diagnosis • Customer-specific software modification is possible • Ideal for applications that do not require any process monitoring • Rivet mandrels are disposed of by vacuum system • Spring loaded trigger system as an optional extra available • Can be integrated into the system or operated independently • Interface for external memory programmable control system (SPS) can be realised via the GESIPA® interface
162
Advice and delivery time on request
Subsequent upgrade to GAV 8000 electronic possible in our Walldorf factory at extra price
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GAV 8000 electronic
2
Setting tools Blind rivets
Fully automatic blind rivet system for industrial production with setting process monitoring
Working range • 2.4 mm up to 6.4 mm Ø alu and copper • Up to 6 mm Ø steel • Up to 5 mm Ø stainless steel • Up to flange diameter 11.4 mm • Rivet body lengths above 30 mm • Traction power up to 11,770 N at 6-7 bar air pressure Productivity and savings potential • Cost effective from an annual quantity of aroand 500,000 blind rivets (in relation to the german market) • Up to 50 % time and costs savings compared to standard blind rivet devices • Rivet pistol has a large action radius thanks to the hose package that is up to 5.0 m in length (Standard length 3,75 m) • No trained personnel required for operation • Can be easily integrated into fully-automatic production systems • Up to 40 blind rivets can be processed every minute
Advice and delivery time on request
System description • Electronic system controls • Intuitive menu guidance via navigation and function keys • Function display • Maintenance display and simple fault diagnosis • Customer-specific software modification is possible • Rivet mandrels are disposed of by vacuum system • Spring loaded trigger system as an optional extra available • Can be integrated into the system or operated independently • Interface for external memory programmable control system (SPS) can be realised via the GESIPA® interface
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Pistol versions for GAV 8000 eco Specific workstation configuration For all GAV versions, three different setting pistol variants are available for the ideal configuration of the workstation. For manual workstations, pistols are available as overhead versions with overhead hose assembly or standard pistols with floor-mounted hose assembly. Both versions are equipped with a balancer to ensure fatigue-free working. The robotic pistol has been developed exclusively for use in fully automatic production systems or robot-controlled systems. It is supplied from stock with corresponding drilled holes for easy installation. For further questions, please contact our Technical Sales team. A setting pistol suitable for your application is supplied at time of delivery.
Standard pistol Total length: 447 mm (+ SL nose)
The standard pistol is primarily used for manual operator-controlled use. Advantages • Can be used for vertical and horizontal riveting • Inexpensive variant • On request, it can be fitted with an extra handle to • improve ergonomics, in particular for applications • involving vertical riveting
Dimensions in mm
164
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and GAV 8000 electronic Total length: 447 mm (+ SL nose)
2
Setting tools Blind rivets
Overhead pistol
The overhead pistol can be used everywhere where the hose package is cumbersome or where it could come into contact with sensitive surfaces. Advantage â&#x20AC;˘ Available with contact pressure monitoring Dimensions in mm
Robotic pistol Total length: 441 mm (+ SL nose)
The robotic pistol has been developed primarily for use in fully automatic production applications/system (linear units/ robots). Advantages â&#x20AC;˘ Ideal for integration in a production system â&#x20AC;˘ On request, it can also be fitted with an extra handle (with trigger button) for vertical riveting so that it can be used manually
Dimensions in mm
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Accessories for GAV 8000 (both versions) Individual system configuration for each application case Interface for connection to external control The new GESIPA® interface developed by GESIPA® is based on an embedded PC system and provides 24 digital in and out control system ports, Ethernet connection via a RJ45 connector as well as status LEDs. Connection ports for a protocol converter supporting all common bus systems and for external storage media as well as a USB port for fast data transfer complete the features of the new interface. In addition, the GESIPA® interface has a process database for storing 250,000 of the most current process data (date, time, rivet position, process curve, analysis, etc.). Of course, the interface is backward compatible with its predecessor models.
Electrical foot pedal The electrial foot pedal is a good solution wherever applications require both hands to affix the parts that need to be riveted. Special length tube packages A larger working radius can be achieved, e.g. for use on fully automatic production lines, by using packages of special hose lengths. These are available in various dimensions between 3.75 m and 5.0 m to meet the requirements of the various applications. GAV carriage The trolley that has been specially designed for the GAV enables it to be mobile thereby allowing the workplace to be changed quickly and easily.
Part no. 719 2086
Comparison of GAV 8000 eco and GAV 8000 electronic Properties
GAV 8000 eco
GAV 8000 electronic
Range of possible sizes 2.4 mm - 6.4 mm (Alu)
x
x
Up to 40 rivet settings per minute
x
x
Independent system operation possible
x
x
PLC control possible
x
x
Intelligent control – excellent process safety
x
x
Setting of all operating parameters via the display
x
x
Customer-specific software modification
x
x
Maintenance display
x
x
Process monitoring
x
Process parameter memory for up to 9.999 different parts
x
Online transfer of the process data
x
The last 2 million rivet processes are saved in the device
x
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The practical modular principle
GAV are therefore available with various pistol models, hose length packages, special accessories for various rivet dimensions and production requirements. This results in a large variety of models and a high level of efficiency thanks to the solutions that are adapted to meet requirements. The GAV can be integrated into the system or operated independently. If the application changes, the system can be quickly and easily adapted to the new environment.
GAV – Use in robot applications Use by industry in robot-controlled applications Both versions of the GAV 8000 can be integrated into robot systems. Industrial robots are used almost everywhere in the production environment. They can be programmed to carry out various movements and can therefore be used highly efficiently in combination with the GESIPA® rivet equipment. With the controlled, fast and secure production processes it is possible to achieve the following benefits by using a fully-automatic GAV combined with a multi-axle robot: • • • •
First rate precission High efficiency Short cycle times High flexibility
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2
Individual conception for efficiency and flexibility GESIPA®‘s fully-automatic blind rivet processing systems are constructed to meet the customer‘s special production environment. All factors, such as workplace design, production Type, application, securing of flawless work processes, integration into the sequential organisation and also process documentation for safety-relevant parts, are taken into consideration.
Setting tools Blind rivets
The practical modular principle guarantees efficiency and quality
Blind rivet function documentation and setting process monitoring The integrated GESIPA® quality management system guarantees precision and accuracy right from the very first production step through to the processed blind rivet. The combination of the use of function-documented blind rivets and the use of the setting process monitoring function of the GAV 8000 electronic guarantees process-secure connections. The quality management system comprises of three areas:
Pulling force
Mandrel breaking force
Clamp force
Mandrel penetration force
Stroke
(1)
Push-out force
Retained mandrel push-out force Retained mandrel looking force
• Dimensional review • Function test • Setting process monitoring The dimensional review and the function test are carried out at GESIPA®, whilst the setting process is monitored during the riveting process at the customer‘s premises.
Function documentation / Setting curve (1) In addition to other parameters, the setting curve is measured using calibrated testing equipment for every batch of application-specific blind riveting. The measuring results of the shaft deformation, slip-in behaviour, mandrel break load and torque are compared to target values to ensure that the blind rivet in the application is deformed as required and creates a secure connection. Function documentation / Mandrel ejection force (2) The remaining part of the mandrel enclosed in the set rivet is pressed out with the aid of a needle. The measured force can be used to determine whether the remaining part of the pin is properly locked and will not cause any rattling noises or fall out. The batch is only released if both these values are within tolerances. Monitored process – Reliable connection 100% inspections of the riveting processes are required for safety-relevant applications for industrial processing of blind rivets. In this case, the fully-automatic rivet device GAV 8000 electronic allows application-compatible efficient solutions ranging from the basic system through to a system with a barcode scanner.
Stroke
(2)
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The concept to the integrated setting process monitoring
Setting tools Blind rivets
The process monitoring system is an integral part of the GAV 8000 electronic. It offers the following benefits:
2
• Optimum process security thanks to integrated quality concept • Blind rivet-specific process monitoring • System can be operated independently • No memory-programmable control system (SPS) required to operate the device • No system calibration required when system is exchanged • Little installation effort required • Interfaces to the control integration Display of a GAV 8000 electronic indicating the setting curve as part of the setting process monitoring
Programming the setting process monitoring Step 1: Setting up blind rivet position-specific profiles Recording and archiving of the relevant process parameters to create a blind rivet connection with reference process curves after defining the analysis window The setting sequence
Step 2: Generation of part-specific profile lists Summary of the profile in the setting sequence as a control file for the process sequence and process assessment Step 3: Operating the device Online analysis and saving of the setting process data with process interruption if deviations are detected
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GAV HF Fully-automatic blind rivet system for very strong blind rivets
Working range • Blind rivet sizes from 4.8 mm to 8.0 mm Ø all materials • Rivet body lengths up to 35 mm • Setting head diameter up to 19 mm • Mandrel up to 5.5 mm Ø • Traction power up to 25,000 N at 5 bar air pressure
Size comparison between a possible blind rivet of the GAV HF, a GESIPA®-PolyGrip® and an 1 Euro coin.
i 170
Advantages • Conveyor pot filling level display • Operating pressure: 5 bar • Vibration-dampened pressure intensifier attachment • Multiple monitoring of the blind rivet pistol by means of sensors • Industrial control with an 8“ colour display • Conveyor distances of up to 25 m are possible when used in fully-automatic production systems • Electronic system controls • Intuitive menu guidance via navigation and function keys • Function display • Maintenance display and simple fault diagnosis • Customer-specific software modification is possible • Ideal for applications that do not require any process monitoring • Rivet mandrels are disposed of via a vacuum system • Surface contact trigger available as an optional extra • Can be integrated into the system or operated independently • Interface for external memory-programmable control system (SPS) can be realised via the GESIPA®-Interface Advice, price and delivery time on request
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Accessories for GAV HF
Setting tools Blind rivets
The accessories for GAV HF allow an individual system configuration for each different application case
Surface contact monitoring with dual-hand operation This special Type of surface contact monitoring guarantees the manipulation-proof processsecure joining of parts. In applications that are relevant for safety, it is often necessary to completely rule out manipulations in the riveting process. GSM radio modul In the event of any deviations to the target status e.g. nearly empty feed unit, the GSM radio module (GSM = Global System for Mobile Communications) reports this to a mobile telephone or a process control centre via a call or an SMS. This allows short response times. Electronic key system and safety switch An electronic key system and a safety switch guarantee safe access control for at least two user groups and lock the covering hood to prevent unauthorised access to the components in the supply unit.
Interface for connection to external control The new GESIPA速 interface developed by GESIPA速 is based on an embedded PC system and provides 24 digital in and out control system ports, Ethernet connection via a RJ45 connector as well as status LEDs. Connection ports for a protocol converter supporting all common bus systems and for external storage media as well as a USB port for fast data transfer complete the features of the new interface. In addition, the GESIPA速 interface has a process database for storing 250,000 of the most current process data (date, time, rivet position, process curve, analysis, etc.). Of course, the interface is backward compatible with its predecessor models.
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2
Electrical foot pedal The foot pedal is a practical solution wherever applications require both hands to affix the parts that need to be riveted.
Foot pedal
Special length tube packages A larger working radius can be achieved, e.g. for use on fully automatic production lines, by using packages of special hose lengths. These are available in various dimensions up to aroand 25 m to meet the requirements of the various applications. Operatingstatus display The signal lamps attached to the device in the colours red, green and white indicate the operating status of the system. An empty rivet tank, any deviations from the target operating status etc. are indicated immediately.
Signal lamps indicate the operating status GESIPA速-Interface
Part no. 729 7103
171
Gesipa® lockbolt setting tools
Innovative, strong and reliable – Pneumatichydraulic lockbolt setting tools ensure that connections last long and are free from vibration.
Lockbolts are used where there are particularly high requirements regarding the durability and vibration safety of the connection. The connection requires the components of the lockbolt to be accessible from two sides. Because the locking ring moulds into the retaining grooves during the setting process, the connection is extremely durable and secure against coming loose on its own.
The GESIPA® lock bolt setting devices in the TAURUS® and Bird® series have been developed using a modular concept and are an ideal composition of experience and consistent further development by our experienced engineers. The lockbolt setting devices guarantee high-quality setting processes and therefore long-lasting and permanently tight connections. In the truck & trailer field in particular, GESIPA® devices ensure fast, trouble-free working processes.
Fastening material by means of lockbolts 3. By pulling the pin the application materials are pressed together and the collar is forced into the grooves of the pin. 4. The joining process is finished once the setting tool hits the joint´s surface and the pin breaks off at the predetermined fracture point because of the increa sing tensile strength.
With standard lockbolts, the setting process itself is very similar to the blind riveting process. 1. The pin is positioned on one side and the collar on the other side of the materials to be joined. 2. The setting tool grasps the pin while pushing itself against the collar. Head
Centre line Pin
Collar
Lockbolt after installation
Breakneck groove Pintail
Pintail-less lockbolt before installation
172
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PowerBird SRB 4.8 ®
2.2 kg with battery 14.4 V 18,000 N 20 mm
2
Technical data Weight (with battery): Drive: Traction power: Stroke:
Setting tools Blind rivets
Working range 4.8 lockbolts C6L®* and Magna-Grip®*
Advantages • Battery-operated lock bolt setting device • Processing anywhere • Modular structure • Ergonomic handling Equipment Nosepiece in working position Swivelling hanger Li-Ion power battery 2.6 Ah/14.4 V Charger Operating manual with spare parts list Plastic carrying case Jaw mechanism assignment For lockbolts 4.8 mm Magna-Grip® Designation
Part no.
Nosepiece
724 2014
Jaw
758 1302
Jaw housing
758 1208
For lockbolts 4.8 mm C6L® Designation
Part no.
Nosepiece
724 2013
Supporting ring
758 1297
Jaw
758 1301
Jaw housing
758 1207
PowerBird® for lock bolts 4.8 mm (3/16“) C6L®* Part no. 724 0063 PowerBird® for lock bolts 4.8 mm (3/16“) Magna-Grip®* Part no. 724 0061 Dimensions in mm
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*Registered trademark of Alcoa Fastening Systems
173
PowerBird SRB 6.4 ®
Working range 6.4 lockbolts MagnaGrip®* and C6L®*
n coming soo
Technical data Weight (with battery): 2.4 kg with battery Drive: 14.4 V Traction Power: 18,000 N Stroke: 20 mm Advantages • Battery powered lockbolt setting tool • Processing anywhere • Light and compact design • Modular structure • Ergonomic handling Equipment Nosepiece in working position Swivelling hanger Li-Ion power battery 2.6 Ah/14.4 V Charger Operating manual with spare parts list Plastic carrying case
Advice and delivery time on request
PowerBird® for lockbolts 6.4 mm (1/4“) Magna-Grip®* Part no. 724 0064 PowerBird® for lockbolts 6.4 mm (1/4“) C6L®* Part no. 724 0062 *Registered trademark of Alcoa Fastening Systems
Dimensions in mm
174
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TAURUS 3 SRB ®
2.0 kg 5 - 7 bar 6 mm 4.8 NL / stroke 14,000 N at 5 bar 25 mm
Advantages • Specially adjusted stroke for setting lockbolts • Very high tensile strength allows fast setting • Extremely handy and leightweight due to its compact design • Economic consumption of compressed air • Minimum wear and tear due to use of pulling head modules with jaws respectively adjusted in their numbers of parts • Efficient operation through extraction of spent mandrels • Large spent mandrel container • Attractive price-performance ratio • Modular structure Equipment Maintenance wrench SW12/14, SW14/17 1 hydraulic oil bottle 100 ml 1 oil refill can Operating instructions with spare parts list
2
Technical data Weight: Operating air pressure: Air hose connection Ø: Air consumption: Traction power: Stroke:
Setting tools Blind rivets
Working range 4.8 lockbolts MagnaGrip®* and C6L®*
Jaw mechanism assignment For lockbolts 4.8 mm Magna-Grip® Designation
Part no.
Nosepiece
724 2014
Jaw
758 1302
Jaw housing
758 1208
For lockbolts 4.8 mm C6L® Designation
Part no.
Nosepiece
724 2013
Supporting ring
758 1297
Jaw
758 1301
Jaw housing
758 1207
TAURUS® 3 for lockbolts 4.8mm MagnaGrip®* Part no. 758 0056 TAURUS® 3 for lockbolts 4.8mm C6L®* Part no. 758 0055
Dimensions in mm
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*Registered trademark of Alcoa Fastening Systems
175
TAURUS 4 SRB ®
n coming soo Working range 6.4 lockbolts MagnaGrip®* and C6L®* Technical data Weight: 2,2 kg Operating air pressure: 5 -7 bar Schlauchanschluss: 6 mm Ø (1/4’’) Air hose connection: ca. 4.8 ltr. pro Niet Setting force: 20.000 N bei 5 bar Stroke: 19 mm
Advantages • Specially adjusted stroke for setting lockbolts • Very high tensile strength allows fast setting • Extremely handy and leightweight due to its compact design • Economic consumption of compressed air • Minimum wear and tear due to use of pulling head modules with jaws respectively adjusted in their numbers of parts • Efficient operation through extraction of spent mandrels • Large spent mandrel container • Attractive price-performance ratio • Modular structure
Advice and delivery time on request
Equipment Maintenance wrench SW12/14, SW14/17 1 hydraulic oil bottle 100 ml 1 oil refill can Operating instructions with spare parts list
TAURUS® 4 for lockbolts 6.4 mm (1/4“) Magna-Grip®* Part no. 759 0036 TAURUS® 4 for lockbolts 6.4 mm (1/4“) C6L®* Part no. 759 0035 *Registered trademark of Alcoa Fastening Systems
Dimensions in mm
176
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TAURUS 4 SRB with Angle head 90° compact ®
Setting tools Blind rivets
Working range 6.4 lockbolts MagnaGrip®* and C6L®*
2
Technical data Weight: 2.6 kg Operating air pressure: 5-7 bar Air hose connection: 6 mm Ø (1/4“) Air consumption: approx. 4.8 NL per rivet Setting force: 20,000 N at 5 bar Stroke: 19 mm
Advantages • Hydro-pneumatic lock bolt setting device • Accessibility in tight working spaces • Light and compact design • Modular structure • Ergonomic handling Equipment Angle head with nosepiece in working position Swivelling hanger 1 hydraulic oil bottle 100 ml 1 oil refill can Operating instructions with spare parts list
Jaw mechanism assignment For lockbolts 6.4 mm (1/4“) Magna-Grip®* Designation
Part no.
Nosepiece
758 1204
Supporting ring
758 1206
Jaw
758 1205
Jaw housing
758 1300
For lockbolts 6.4 mm (1/4“) C6L®* Designation
Part no.
Nosepiece
758 1295
Supporting ring
758 1297
Jaw
758 1299
Jaw housing
758 1300
TAURUS® 4 for SRB 6.4 mm MagnaGrip®* Part no. 759 0032 TAURUS® 4 for SRB 6.4 mm C6L®* Part no. 759 0033 Dimensions in mm The experts in blind riveting
*Registered trademark of Alcoa Fastening Systems
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Blind rivet nuts technology » » » » »
178
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Blind rivet nuts
3 The experts in blind riveting
179
Technical data on GESIPA速 blind rivet nuts
Your benefit The specified forces and torques correspond to calculated values or values determined in tests. They aim to help the user select the suitable fastener. GESIPA速 recommends testing the blind rivet nuts in the application. The actual values may differ from the information in the catalogue due to different circumstances.
Force diagram for a setting process When the closing head meets the backside of the application, the pulling force starts increasing again. To ensure that the blind rivet nut sits tightly on the application material and does not slip when subjected to torque, the closing head must lie completely flat on the joining material (see cross-sections of the blind rivet nuts on the following page). If the setting process is not interrupted, the force will continue to rise until the thread is destroyed.
Please contact our technical team for further help and advice. The setting process The picture shows a diagram of the force-stroke curve for setting a blind rivet nut in the lower clamping range. Initially the force rises steeply because the deformation zone of the blind rivet nut is first compressed. Once a certain force is reached, the deformation zone starts to fold outwards. Due to the fact that the resistance of the material is lower during the deformation and creation of the closing head, the force drops slightly.
180
FF F
7
FF F
端 FF F
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Technical data on GESIPAÂŽ blind rivet nuts
In the upper chart, the torque curve increases until the maximum thread load is reached before it fails. In the case of incompletely set blind river nuts, the torque curve runs as shown in the lower chart.
The torque only increase briefly and then runs at almost the same level for some time. The screw is screwed in further, however the preload force does not increase. Almost all the force resulting from the torque is used to form the final closing head. The torque only increases again once the forming zone is completely folded as shown in the upper picture. In an angle-controlled screwing process, the process is always stopped after the pre-set rotation angle. If the blind rivet is not set properly, the screwing process is interrupted, again after the same rotation angle. However in this case, the required clamping force has not yet been reached.
Blind rivet nuts
The two charts show the torque curve when screwing differently set blind rivet nuts. The pictures show the corresponding cross section of set blind rivet nuts. The upper picture shows the flat and completely formed closing head in the black frame. In contrast, the setting stroke of the blind rivet nut in the picture below is lower. This means that the closing head is not completely formed. A gap is still visible here in the folded forming zone. The incomplete closing head is framed in red.
Torque [Nm]
3
Torque-angle of rotation diagram with the stroke set correctly
Setting stroke 5.0 mm Angle of rotation [°]
Torque [Nm]
Torque-angle of rotation diagram with the stroke set correctly
Setting stroke 5.0 mm Angle of rotation [°]
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Technical data on GESIPA® blind rivet nuts The tightening torque (Nm) and (lb-ft)
Nm
Alu
(lb-ft) Nm
Steel
Stainless steel A2 /A4 / Monel
(lb-ft) Nm
(lb-ft)
M4
2.5
1.8
3.0
2.2
5.5
M5
5.0
3,7
8.0
5.9
14.0
10.3
M6
9.5
7.0
12.0
8.9
27.0
19.9 29.5
4.1
M8
17.5
12.9
30.0
22.1
40.0
M10
28.0
20.7
38.0
28.0
-
The tightening torque [(Nm) or (lb-ft)] specifies the maximum torque with which the screw can be tightened.
Schematic layout for the torque test
The overtorque is the fail limit of the thread. This is higher than the maximum recommended tightening torque and primarily depends on the Type of thread and the friction partner. Reduced friction surfaces, borehole tolerances or lower friction coefficients µ, can greatly reduce the overtorque so that the thread of the blind rivet nut fails even before the specified value is reached.
M
For testing, GESIPA® uses screws of the strength class 10.9 or higher that are free of all lubricants. A hardened washer is used as the clamping part. Overtorque Safety factor Torque (Nm)
The test is carried out in the lower and the upper clamping range, where the blind rivet nuts are loaded with the specified torque. Then the screw is screwed out again. The thread must still turn smoothly in order to pass the test. Then the blind rivet nut is loaded again up to the overtorque.
Tightening torque
Angle of rotation (°)
Torque-angle of rotation diagram The diagram above shows examples of three torque rotational angle curves. The highest torque value that is reached when screwing a screw into a blind rivet is the overtorque. This is the point where the blind rivet nut will fail. All values in the green range can be selected for the torque. The range between the tightening torque and the overtorque is the safety margin.
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Technical data on GESIPA速 blind rivet nuts Schematic layout for the thread tear-out test
F F
Thread breaking force (N) and (kp)
N
alu
(kp) N
M4
4,800
489 8,000
M5
5,700
581 11,500
steel
stainless steel A2 /A4 / Monel速 (kp) (kp) N 815 10,000
1,019
1,172 15,000
1,529
M6
9,500
968 18,000
1,836 > 25,000
2,548
M8
13,000
1,325 28,000
2,853 > 30,000
3,057
M10
14,000
1,427 30,000
3,057
-
Shear strength (N) and (kp)
N
alu
(kp) N
steel
stainless steel A2 /A4 / Monel速 (kp) (kp) N
M4
1,000
102 1,500
153 2,250
229
M5
1,400
143 2,200
224 3,200
326
M6
2,200
224 3,900
397 5,750
586
M8
3,000
306 5,100
520 7,600
M10
3,600
367 6,000
611
774 -
Schematic layout for the shear strength test The shear strength [(N) and (kp)] states the minimum transverse force up to which the set blind rivet can be loaded before it fails. The load is exerted as a single shear and without a screw at a clamping length of 3.0 mm.
F
F
The stated values only apply to roand flat head blind rivet nuts. The values for other models depend on the material of the application and the head shape. These can be determined on request.
The experts in blind riveting
183
Blind rivet nuts
F
3
The maximum bearable axial load on the thread is the thread breaking force [(N) and (kp)]. GESIPA速 uses screws of the strength class 10.9 or higher that are free of all lubricants for the test. The test takes place in the lower and upper clamping range.
Blind rivet nuts range
184
The experts in blind riveting
3
Blind rivet nuts
» high quality » tested » safe
The experts in blind riveting
185
Blind rivet nuts alu Material: AlMg 3
Standard Dome head
Rivet body D1 x L mm
Grip range mm
Part no.
Quantity per box
M4
6 x 11.0
0.25 - 3.0
641 0030
A 500
Hole-Ø: 6.1 mm
6 x 13.0
2.5 - 4.5
641 0073
"
M5
7 x 11.5
0.25 - 3.0
641 0138
A 500
Hole-Ø: 7.1 mm
7 x 13.5
2.5 - 5.0
641 0170
"
M6
9 x 15.5
0.25 - 3.5
641 0235
A 250
Hole-Ø: 9.1 mm
9 x 18.0
3.0 - 5.5
641 0278
"
M8
11 x 17.0
0.25 - 3.5
641 0332
A 100
Hole-Ø: 11.1 mm
11 x 20.0
3.0 - 6.0
641 0367
"
M 10
12 x 17.5
0.25 - 3.5
641 0456
A 100
Hole-Ø: 12.1 mm
12 x 20.5
3.0 - 6.0
641 0480
"
Rivet body D1 x L mm
Grip range mm
Part no.
Quantity per box
6 x 12.0
0.5 - 3.0
641 0553
A 500
7 x 12.5
0.5 - 3.0
641 0650
A 500
9 x 15.5
0.5 - 3.5
641 0758
A 250
11 x 17.0
0.5 - 3.5
641 0766
A 100
Rivet body D1 x L mm
Grip range mm
Part no.
Quantity per box
M4
6 x 12.0
1.5 - 3.5
641 2017
A 500
Hole-Ø: 6.1 mm
6 x 13.5
3.0 - 5.0
641 2041
"
M5
7 x 13.5
1.5 - 4.0
641 2130
A 500
Hole-Ø: 7.1 mm
7 x 15.5
3.5 - 6.0
641 2149
"
M6
9 x 17.0
1.5 - 4.5
641 2238
A 250
Hole-Ø: 9.1 mm
9 x 19.0
4.0 - 6.5
641 2246
"
M8
11 x 18.5
1.5 - 4.5
641 2335
A 100
Hole-Ø: 11.1 mm
11 x 20.5
4.0 - 6.5
641 2343
"
M 10
12 x 19.0
1.5 - 4.5
641 2432
A 100
Hole-Ø: 12.1 mm
12 x 21.0
4.0 - 6.5
641 2440
"
Small head M4 Hole-Ø: 6.1 mm
M5 Hole-Ø: 7.1 mm
M6 Hole-Ø: 9.1 mm
M8 Hole-Ø: 11.1mm
Countersunk (90°)
The maximum tightening torque and the threaded breaking force and shear strengths for all blind rivet nuts can be found on pages 182 and 183. For head diameters, please report to page 194.
186
The experts in blind riveting
Blind rivet nuts steel splined Standard
Grip range mm
Part no.
Quantity per box
M4
6 x 11.0
0.25 - 3.0
642 0052
A 500
Hole-Ø: 6.1 mm
6 x 13.0
2.5 - 4.5
642 0095
"
M5
7 x 11.5
0.25 - 3.0
642 0176
A 500
Hole-Ø: 7.1 mm
7 x 13.5
2.5 - 5.0
642 0214
"
9 x 15.5
0.25 - 3.5
642 0273
A 250
M6
9 x 18.0
3.0 - 5.5
642 0338
"
Hole-Ø: 9.1 mm
9 x 21.0
5.5 - 8.0
642 0340
"
9 x 24.5
8.0 - 11.0
642 0343
"
11 x 17.0
0.25 - 3.5
642 0397
A 100
M8
11 x 20.0
3.0 - 6.0
642 0427
"
Hole-Ø: 11.1 mm
11 x 21.5
6.0- 9.0
642 0430
"
11 x 25.5
9.0 - 12.0
642 0434
"
M 10
12 x 17.5
0.25 - 3.5
642 0494
A 100
Hole-Ø: 12.1 mm
12 x 20.5
3.0 - 6.0
642 0524
"
Rivet body D1 x L mm
Grip range mm
Part no.
Quantity per box
6 x 12.0
0.25 - 3.0
642 0613
A 500
7 x 12.5
0.25 - 3.0
642 0710
A 500
9 x 15.5
0.25 - 3.5
642 0818
A 250
9 x 19.0
3.5 - 5.5
642 0820
"
9 x 22.0
5.5 - 8.0
642 0822
"
11 x 17.0
0.25 - 3.5
642 0826
A 100
11 x 21.0
3.5 - 5.5
642 0830
"
11 x 23.0
5.5 - 9.0
642 0832
"
3
Dome head
Rivet body D1 x L mm
Blind rivet nuts
Material: Steel, zinc-plated
Small head M4 Hole-Ø: 6.1 mm
M5 Hole-Ø: 7.1 mm
M6 Hole-Ø: 9.1 mm
M8 Hole-Ø: 11.1mm
The experts in blind riveting
187
Blind rivet nuts steel splined Material: Steel, zinc-plated
Countersunk (90°)
M4 Hole-Ø: 6.1 mm
M5 Hole-Ø: 7.1 mm
M6 Hole-Ø: 9.1 mm
M8 Hole-Ø: 11.1 mm
M 10 Hole-Ø: 12.1 mm
Rivet body D1 x L mm
Grip range mm
Part no.
Quantity per box
6 x 12.0
1.5 - 3.5
642 2012
A 500
6 x 13.5
3.0 - 5.0
642 2047
"
7 x 13.5
1.5 - 4.0
642 2144
A 500
7 x 15.5
3.5 - 6.0
642 2152
"
9 x 17.0
1.5 - 4.5
642 2233
A 250
9 x 19.0
4.0 - 6.5
642 2241
"
9 x 23.0
6.5 - 9.0
642 2244
"
11 x 18.5
1.5 - 4.5
642 2330
A 100
11 x 20.5
4.0 - 6.5
642 2349
"
11 x 23.0
6.5 - 9.0
642 2353
"
12 x 19.0
1.5 - 4.5
642 2438
A 100
12 x 21.0
4.0 - 6.5
642 2446
"
The maximum tightening torque and the threaded breaking force and shear strengths for all blind rivet nuts can be found on pages 182 and 183. For head diameters, please report to page 194.
188
The experts in blind riveting
Blind rivet nuts steel half hexagonal Material: Steel, zinc-plated
Standard Dome head
Rivet body D1 x L mm
Grip range mm
Part no.
Quantity per box
M4
6 x 11.0
0.5 - 2.0
642 4007
A 500
M5
7 x 12.0
0.5 - 3.0
642 4015
A 500
M6
9 x 15.5
0.5 - 3.0
642 4023
A 250
M8
11 x 17.0
0.5 - 3.0
642 4031
A 100
Rivet body D1 x L mm
Grip range mm
Part no.
Quantity per box
M4
6 x 11.0
0.5 - 2.0
642 4309
A 500
M5
7 x 12.5
0.5 - 3.0
642 4317
A 500
M6
9 x 15.5
0.5 - 3.0
642 4325
A 250
M8
11 x 17.0
0.5 - 3.0
642 4333
A 100
SW6 +0.1 SW7 +0.1 SW9 +0.1
Small head
SW6 +0.1 SW7 +0.1 SW9 +0.1 SW11 +0.1
3
Blind rivet nuts
SW11 +0.1
The maximum tightening torque and the threaded breaking force and shear strengths for all blind rivet nuts can be found on pages 182 and 183. For head diameters, please report to page 194.
The experts in blind riveting
189
Blind rivet nuts stainless steel A2 Material: Stainless steel A2 1.4567
Standard Dome head
Rivet body D1 x L mm
Grip range mm
Part no.
Quantity per box
M4
6 x 11.0
0.25 - 3.0
643 0007
A 500
Hole-Ø: 6.1 mm
6 x 13.0
2.5 - 4.0
643 0015
"
M5
7 x 11.5
0.25 - 3.0
643 0104
A 500
Hole-Ø: 7.1 mm
7 x 13.5
2.5 - 4.5
643 0112
"
M6
9 x 15.5
0.25 - 3.5
643 0201
A 250
Hole-Ø: 9.1 mm
9 x 18.0
3.0 - 5.5
643 0228
"
M8
11 x 17.0
0.25 - 3.5
643 0309
A 100
Hole-Ø: 11.1 mm
11 x 20.0
3.0 - 6.0
643 0317
"
Rivet body D1 x L mm
Grip range mm
Part no.
Quantity per box
6 x 12.0
0.25 - 3.0
643 0503
A 500
7 x 12.5
0.25 - 3.0
643 0600
A 500
9 x 15.5
0.25 - 3.5
643 0708
A 250
11 x 17.0
0.25 - 3.5
643 0805
A 100
Rivet body D1 x L mm
Grip range mm
Part no.
Quantity per box
M4
6 x 12.0
1.5 - 3.0
643 2018
A 500
Hole-Ø: 6.1 mm
6 x 13.0
2.5 - 4.0
643 2026
"
M5
7 x 13.5
1.5 - 4.0
643 2107
A 500
7 x 15.5
3.5 - 6.0
643 2115
"
9 x 17.0
1.5 - 4.5
643 2204
A 250
9 x 18.5
4.0 - 6.0
643 2212
"
M8
11 x 18.5
1.5 - 4.5
643 2301
A 100
Hole-Ø: 11.1 mm
11 x 20.0
4.0 - 6.0
643 2328
"
Small head M4 Hole-Ø: 6.1 mm
M5 Hole-Ø: 7.1 mm
M6 Hole-Ø: 9.1 mm
M8 Hole-Ø: 11.1mm
Countersunk)
Hole-Ø: 7.1 mm
M6 Hole-Ø: 9.1 mm
190
The experts in blind riveting
Blind rivet nuts stainless steel A2 half hexagonal
Dome head
M4 SW6 + 0.1
M5 SW7 + 0.1
M6 SW9 + 0.1
M8 SW11 + 0.1
Small head M4 SW6 + 0.1
M5 SW7 + 0.1
M6 SW9 + 0.1
M8 SW11 + 0.1
Grip range mm
Part no.
Quantity per box
6 x 11.0
0.5 - 2.0
643 4007
A 500
7 x 12.0
0.5 - 3.0
643 4015
"
9 x 15.5
0.5 - 3.0
643 4024
A 250
11 x 17.0
0.5 - 3.0
643 4210
A 100
Rivet body D1 x L mm
Grip range mm
Part no.
Quantity per box
6 x 11.0
0.5 - 2.0
643 4309
A 500
7 x 12.0
0.5 - 3.0
643 4317
"
9 x 15.5
0.5 - 3.0
643 4325
A 250
11 x 17.0
0.5 - 3.0
643 4333
A 100
3
Standard
Rivet body D1 x L mm
Blind rivet nuts
Material: Stainless steel A2 1.4567
Material surcharge will be added at a daily rate The maximum tightening torque and the threaded breaking force and shear strengths for all blind rivet nuts can be found on pages 182 and 183. For head diameters, please report to page 194.
The experts in blind riveting
191
Blind rivet nuts stainless steel A4 Material: Stainless steel A4 1.4578
Standard Dome head
M4 Hole-Ø: 6.1 mm
M5 Hole-Ø: 7.1 mm
M6 Hole-Ø: 9.1 mm
M8 Hole-Ø: 11.1 mm
Small head M4 Hole-Ø: 6.1 mm
M5 Hole-Ø: 7.1 mm
M6 Hole-Ø: 9.1 mm
M8 Hole-Ø: 11.1mm
Countersunk M4 Hole-Ø: 6.1 mm
M5 Hole-Ø: 7.1 mm
M6 Hole-Ø: 9.1 mm
M8 Hole-Ø: 11.1 mm
192
Rivet body D1 x L mm
Grip range mm
Part no.
Quantity per box
6 x 11.0
0.25 - 3.0
644 0440
A 500
6 x 13.0
2.5 - 4.0
644 0490
"
7 x 11.5
0.25 - 3.0
644 0510
"
7 x 13.5
2.5 - 4.5
644 0550
"
9 x 15.5
0.25 - 3.5
644 0012
A 250
9 x 18.0
3.0 - 5.5
644 0011
"
11 x 17.0
0.25 - 3.5
644 1010
A 100
11 x 20.0
3.0 - 6.0
644 1060
"
Rivet body D1 x L mm
Grip range mm
Part no.
Quantity per box
6 x 12.0
0.25 - 3.0
644 0480
A 500
7 x 12.5
0.25 - 3.0
644 0520
"
9 x 15.5
0.25 - 3.5
644 0015
A 250
11 x 17.0
0.25 - 3.5
644 1020
A 100
Rivet body D1 x L mm
Grip range mm
Part no.
Quantity per box
6 x 12.0
1.5 - 3.0
644 0470
A 500
6 x 13.0
2.5 - 4.0
644 0495
"
7 x 13.5
1.5 - 4.0
644 0560
"
7 x 15.5
3.5 - 6.0
644 0570
"
9 x 17.0
1.5 - 4.5
644 0014
A 250
9 x 18.5
4.0 - 6.0
644 0013
"
11 x 18.5
1.5 - 4.5
644 1050
A 100
11 x 20.0
4.0 - 6.0
644 1070
"
The experts in blind riveting
Blind rivet nuts stainless steel A4 half hexagonal Material: Stainless steel A4 1.4578
Standard Dome head
M4 SW6 + 0.1
M5 SW7 + 0.1
M6 SW9 + 0.1
M8
Grip range mm
Part no.
Quantity per box
6 x 11.0
0.5 - 2.0
644 0450
A 500
7 x 12.0
0.5 - 3.0
644 0540
"
9 x 15.5
0.5 - 3.0
644 0016
A 250
11 x 17.0
0.5 - 3.0
644 1030
A 100
Rivet body D1 x L mm
Grip range mm
Part no.
Quantity per box
6 x 11.0
0.5 - 2.0
644 0460
A 500
7 x 12.0
0.5 - 3.0
644 0530
"
9 x 15.5
0.5 - 3.0
644 0017
A 250
11 x 17.0
0.5 - 3.0
644 1040
A 100
Small head M4 SW6 + 0.1
M5 SW7 + 0.1
M6 SW9 + 0.1
M8 SW11 + 0.1
3
Blind rivet nuts
SW11 + 0.1
Rivet body D1 x L mm
Material surcharge will be added at a daily rate The maximum tightening torque and the threaded breaking force and shear strengths for all blind rivet nuts can be found on pages 182 and 183. For head diameters, please report to page 194.
The experts in blind riveting
193
Blind rivet nuts MonelÂŽ Material: Monel 400 NiCu30Fe 2.4360
Standard Dome head
M6 Hole-Ă&#x2DC;: 9.1 mm
Rivet body D1 x L mm
Grip range mm
Part no.
Quantity per box
9 x 15.5
0.25 - 3.5
645 0695
A 250
9 x 18.0
3.0 - 5.5
645 0698
"
Material surcharge will be added at a daily rate
194
Material
All materials
Size
Head diameter (mm)
Steel and stainless steel A2 and A4, half hexagonal Head diameter (mm)
mm
Dome head/countersunk/Small head
Dome head/countersunk/Small head
M4
9
M5
10 8.1
10 8.4
M6
12 10.1
13 10.4
M8
14 12.1
15.8 12.4
M 10
15 ./.
./. ./.
7.1
9
7.4
The experts in blind riveting
PolyGrip® blind rivet nuts
3
Blind rivet nuts
PolyGrip® blind rivet nuts – The GESIPA® blind rivet nuts with large grip range
The PolyGrip® blind rivet nuts Die PolyGrip® blind rivet nuts are the logical further development of many years of experience with our PolyGrip® multi-range blind rivets. Thanks to the benefits of its large drilling hole tolerance and the option of covering various grip ranges with just one fastener, the PolyGrip® blind rivet nut has become a first-choice connector in many industrial applications and in trade.
Large grip range: Ideally, the one PolyGrip® blind rivet nut can replace up to five different dimensions of DIN standard blind rivet nuts thanks to the large grip range.
Grip range of the PolyGrip® blind rivet nut
Grip range of conventional blind rivet nuts
The experts in blind riveting
Bringing together multiple dimensions saves handling and storage costs while also permanently reducing the risk of confusion in the workplace and the quality problems this can result in.
195
PolyGrip® blind rivet nuts
Aluminium standard Dome head
M5 Hole-Ø: 7.1 mm
M6 Hole-Ø: 9.1 mm
Material: AlMg 2.5
M8 Hole-Ø: 11.1mm
Steel standard Dome head
Material: Steel Surface: Zinc-plated
196
M5 Hole-Ø: 7.1 mm
M6 Hole-Ø: 9.1 mm
M8 Hole-Ø: 11.1mm
Rivet body D1 x L mm
Grip range mm
Part no.
Quantity per box
7 x 13.5
0.25 - 5.0
655 0171
A 500
9 x 18.0
0.25 - 6.0
655 0277
A 250
11 x 20.0
0.5 - 6.5
655 0366
A 100
Rivet body D1 x L mm
Grip range mm
Part no.
Quantity per box
7 x 13.5
0.5 - 5.0
656 0213
A 500
9 x 18.0
0.25 - 6.0
656 0338
A 250
11 x 20.0
0.5 - 6.5
656 0426
A 100
The experts in blind riveting
PolyGrip® blind rivet nuts
standard Dome head
M5 Hole-Ø: 7.1 mm
M6 Hole-Ø: 9.1 mm
Material: Stainless steel A2 1.4567, polished
M8 Hole-Ø: 11.1 mm
Rivet body D1 x L mm
Grip range mm
Part no.
Quantity per box
7 x 13.5
0.25 - 5.0
657 0113
A 500
9 x 18.0
0.5 - 6.0
657 0227
A 250
11 x 20.0
0.5 - 6.5
657 0366
A 100
Blind rivet nuts
Stainless steel A2
Stainless steel A4 standard Dome head
M5 Hole-Ø: 7.1 mm
M6 Hole-Ø: 9.1 mm
Material: Stainless steel A4, 1.4578, polished
M8 Hole-Ø: 11.1 mm
Rivet body D1 x L mm
Grip range mm
Part no.
Quantity per box
7 x 13.5
0.25 - 5.0
658 0550
A 500
9 x 18.0
0.5 - 6.0
658 0650
A 250
11 x 20.0
0.5 - 6.5
658 0850
A 100
3
Material surcharge will be added at a daily rate
Material surcharge will be added at a daily rate
The maximum tightening torque and the threaded breaking force and shear strengths for all blind rivet nuts can be found on pages 182 and 183. For head diameters, please report to page 194.
The experts in blind riveting
197
PolyGrip® Blind rivet nuts splined
Splined multi-range blind rivet nuts for improved anti-twist protection in soft materials
The new GESIPA® splined PolyGrip® blind rivet nuts made from M6 and M8 steel are a further development of the well-proven PolyGrip® multi-range blind rivet nuts. They combine the advantages of covering large grip ranges with the knurling for increased anti-twist protection.
Steel Standard Dome head
M6 Hole-Ø: 9.1 mm
M8 Hole-Ø: 11.1mm
The long longitudinal knurling ensures uniform setting characteristics over the entire grip range and a large closing head. In the ideal case, the splined PolyGrip® blind rivet nut can replace up to 5 different standard DIN dimensions. This saves handling and storage costs while also reducing the risk of confusion in the workplace.
Rivet body D1 x L mm
Grip range mm
Part no.
Quantity per box
9 x 18.0
0.5 - 6.5
656 0340
A 250
11 x 20.0
0.5 - 8.0
656 0427
A 100
Material: Steel Surface: galvanised
198
The experts in blind riveting
Blind rivet nut studs steel
Advantages • Dual function: Joining materials and providing additional fastening point (threaded stud) • Access only required from one side • High load bearing capacity of thread • Simple, neat and fast processing • Space-saving • No damage to painted surfaces • No heat transfer, i.e. no change in material structure • Suitable for repairing welding studs
The experts in blind riveting
Applications The following applications are particularly suitable for the use of GESIPA® blind rivet nut studs: • • • •
Accessible from one side Thin carrier materials such as sheet metal, plastics, etc. Pre-centring required Heat transfer, e.g. welding joined materials not possible or permitted • Surface coatings must not be damaged • Making electrically conductive joints • Fast repairs of welding studs GESIPA® blind rivet nut studs can be set without any problems with the GESIPA® blind rivet nut setting tools FireBird®, GBM 95 and FireFox® using corresponding adapters for blind rivet nut studs (see tool description).
199
3
As a combination of blind rivet nut and screw, blind rivet nut studs offer a technical as well as cost-effective alternative to welding studs or other multi-piece T-slot systems. The blind rivet nut stud has two functions. On the one hand, it joins thin materials even if they are different. On the other hand, with the reliably and permanently fixed screw if provides an additional fastening point or a positioning aid. Different dimensions, materials and head shapes cover a wide range of applications. In addition to the standard range, application-specific applications are possible.
Blind rivet nuts
Combination of blind rivet nut and stud as an alternative or replacement for welding studs and press-in studs
Blind rivet nut studs steel Steel
Rivet body
Standard Dome head
Material: Steel, zinc-plated
Grip range
D1 x L mm
M4
Quantity per box
mm
0.25 - 3.0
10.0
638 1010
A 200
7 x 11.5
0.25 - 3.0
11.5
638 1018
A 150
9 x 15.5
0.25 - 3.0
13
638 1027
A 150
11 x 17.0
0.25 - 3.0
15.5
638 1035
A 100
Part no.
Quantity per box
M5 Hole-Ø: 7.1 mm
M6 Hole-Ø: 9.1 mm
Hole-Ø: 11.1mm
Part no.
6 x 11.0
Hole-Ø: 6.1 mm
M8
mm
Thread protrusion min.
Steel half hexagonal Standard
Rivet body
Grip range
D1 x L mm
Material: Steel, zinc-plated
M4 Hole-Ø: SW6 + 0.1 mm
M5 Hole-Ø: SW7 + 0.1 mm
M6 Hole-Ø: SW9 + 0.1 mm
M8 Hole-Ø: SW11 + 0.1 mm
mm
Thread protrusion min. mm
6 x 11.0
0.5 - 2.0
10.0
638 0200
A 200
7 x 12
0.5 - 3.0
11.5
638 0217
A 250
9 x 15.5
0.5 - 3.0
13
638 0234
A 100
11 x 17.0
0.5 - 3.0
15.5
638 0251
A 100
Size mm
N
Shear strength (kp)
M4
5,160
M5
7,200
M6
10,800
M8
18,400
(1,873)
N
Tensile strength (kp)
Max. torque Nm
(525)
6,030
(733)
10,800
(1,100)
6.0
(1,100)
17,800
(1,812)
13.0
27,800
(2,830)
26.0
(614)
3.0
The values were determined using a screw of the strength class 8.8. Further dimensions, special surface treatments or materials are available on request.
200
The experts in blind riveting
Blind rivet nuts with hose connection
Blind rivet nuts
Especially for pneumatic plastic hoses
3
Part no. 6421110
Specification: BRN M5x7x26 KK steel, hose connection, galvanized Grip range: 0.50 - 2.50 mm Predrilled hole ø: 7.1 + 0.1 mm Use: Connection of a pneumatic hose (ø 4 mm) for use with liquids and gases Customer advantages: • Reduction in variety of parts • Better look (single colour) • Reduced assembly effort • Simplified assembly process • Access to component from one side • Saving on material and assembly costs
Sectors: • Ventilation and air conditioning technology • Pneumatics accessories • Housing and container manufacturing
Example: Blind rivet but with plastic hose
The experts in blind riveting
201
Blind rivet nut setting tools Blind rivet nut hand tools
20
204
GBM 10
GBM 20
GBM30
FireFly
FireFox® 2
FireFox® 2 F L
Blind rivet nut setting tools
20
210
FireBird®
FireBird® Gold
Hydro-pneumatic blind rivet nut setting tools
20
214
FireFox® 1 F
FireFox® 2 F with setting force coming soon
FireFox® 2 F Axial eco
FireFox® 1 F Axial eco
coming soon
FireRex®
FireFox® 2 C
GBM 95
202
The experts in blind riveting
Leading in technology, experience, own production
What rivets what? Energy
Blind rivets M3
M4
M5
M6
GBM 10
H
A
GBM 20
H
A
GBM 30
H
FireFly
H
M8
M10
M12
AS AS
A
FireBird
B
FireBird Gold Edition
B
GBM 95
P
FireFox 1 F
P
FireFox 2
P
AS
FireFox 2 F
P
AS
FireFox 2 F L
P
AS
FireFox 2 F Axial eco
P
AS
FireRex®
P
AS
® ®
® ® ®
®
®
AS
A AS
AS
Setting tools Blind rivet nuts
Tools
The experts in blind riveting
4
H: Hand tool B: Battery powered tool P: Hydro-pneumatic tool A: Alu S: Steel E: Stainless steel M: Monel Red box: All materials (ASE) can be riveted. Where there are exceptions, the letters of the rivetable materials are provided directly in the box.
203
GBM 10 Blind rivet nut hand tool
Working range Blind rivet nuts from M3* up to M6 alu and up to M5 steel, brass and stainless steel Technical data 600 g Weight: 260 mm Total length: Stroke: 7 mm
GB Features • Simple lift setting via a knurled nut for safe and complete setting of the blind rivet nuts • Threaded mandrel protection via spring ring for fast tool-free replacement of the threaded mandrel • With opening spring for simple handling • Body in high-quality die cast aluminium • Body head made of forged chrome-vanadium steel • Ergonomic handles
Accessories Standard: Threaded mandrel and nosepiece (optional M4 - M6) Maintenance instructions with spare parts list Stroke table
Dimensions in mm
204
The experts in blind riveting
BM 10 Blind rivet nut hand tool
Threaded mandrels and nosepieces Part no.
Threaded mandrel M4
720 2407
Threaded mandrel M5
720 2504
Threaded mandrel M6
720 2601
Nosepiece M4
720 2415
Nosepiece M5
720 2512
Nosepiece M6
720 2628
GBM 10 – M5 Part no. 720 0013 GBM 10 – M4 Part no. 720 0056 GBM 10 – M6 Part no. 720 0064
Setting tools Blind rivet nuts
Article
*Threaded mandrel and nosepiece M3 also available as special accessoires
4
Blind rivet nut box GBM 10 with threaded mandrel and nosepiece M5 including threaded mandrels and nosepieces M 4 and M 6, different blind rivet nut dimensions M 4 to M 6 made of alu for joint thicknesses of 0.25 to 3 mm. Incl. 4 blind rivet nut sizes: Alu Alu Alu Alu
M4 M5 M5 M6
x x x x
6 7 7 9
x x x x
11.0 11.5 13.5 15.5
mm mm mm mm Part no. 753 0013
The experts in blind riveting
205
GBM 20 Blind rivet nut hand tool
Working range Blind rivet nut from M3* up to M6 alu and up to M5 steel, brass and stainless steel Technical data Weight: Total length: Stroke:
900 g 360 mm 7 mm
Accessories Standard: Threaded mandrel and nosepiece (optional M4 - M6) Maintenance instructions with spare parts list Stroke table
Features • With opening spring for simple handling • Large lever action for working with a minimum of effort • Fast tool-free replacement of the threaded mandrel • Quick drill configuration for fast and simple winding on/of the threaded mandrel • Casing in steel • Lever made of forged steel • Plastic-coated handles
Threaded mandrels and nosepieces
GBM 20 – M 5 Part no. 721 0019 GBM 20 – M 4 Part no. 721 0027
Article
Part no.
Threaded mandrel M4
721 2402
Threaded mandrel M5
721 2496
Threaded mandrel M6
721 2607
Nosepiece M4
721 2410
Nosepiece M5
721 2518
Nosepiece M6
721 2615
*Threaded mandrel and nosepiece M3 also available as special accessories
GBM 20 – M 6 Part no. 721 0035
206
The experts in blind riveting
GBM 30 Blind rivet nut hand tool
Working range Blind rivet nuts from M3* up to M10 alu and steel and up to M8 brass and stainless steel Technical data Weight: Total length: Stroke:
1.8 kg 470 mm 7 mm
Setting tools Blind rivet nuts
Accessories Standard: Threaded mandrel and nosepiece (optional M5 - M10) Maintenance instructions with spare parts list Stroke table
Features • Quick drill configuration for fast and simple drilling in and out of the threaded mandrel • Favourable transmission ratio for low force application even when seting larger blind rivet nuts • Simple lift setting via a lift scale for safe and complete setting of the blind rivet nuts • Fast tool-free replacement of the threaded mandrel • Casing and cross bearing made of forged steel • Lever arms made of galvanised steel tubes • Plastic-coated handles
GBM 30 – M 6 Part no. 722 0014 GBM 30 – M 5 Part no. 722 0022 GBM 30 – M 8 Part no. 722 0030 GBM 30 – M 10 Part no. 722 0049
The experts in blind riveting
Article
Part no.
Threaded mandrel M5
722 2505
Threaded mandrel M6
722 2602
Threaded mandrel M8
722 2807
Threaded mandrel M10
722 2904
Nosepiece M5
722 2513
Nosepiece M6
722 2610
Nosepiece M8
722 2815
Nosepiece M10
722 2912
4
Threaded mandrels and nosepieces
*Threaded mandrel and nosepiece M3 and M4 also available as special accessories
207
FireFly Force and intelligence for setting blind rivet nuts
Smart handling • The well-proven principle of operation of the GESIPA® hand riveting tool Flipper® spares up to 40% of the hand force for setting blind rivet nuts • A special lever design as well as the ratchet mechanism provide a reduction of hand force • Exchange of nosepiece and threaded mandrel • The total stroke is 9 millimeter long for setting of new generation multigrip blind rivet nuts like new the GESIPA® PolyGrip® blind rivet nuts • Tool-free setting of stroke and threaded mandrel lengths allows simple setting of blind rivets of different lengths Working range Blind rivet nuts from M3 up to M6 aluminium as well as from M3 up to M5 steel Technical data Total stroke: Single action stroke: Weight:
9 mm 1.8 mm 750 g
Dimensions in mm
i 208
The experts in blind riveting
FireFly – Accessories FireFly box Equipped with M5 nosepiece and threaded mandrel in plastic carrying case, with 2 mini packs alu blind rivet nuts M4 and M5 as well as nosepiece and threaded mandrel M4, operating instructions and stroke adjustment list
Part no. 752 0001
Refill mini packs for blind rivet nuts
Retrofit set for blind rivet nut studs Part no.
M4 x 6 x 13.0 Part no. 641 4200 M5 x 7 x 13.5 Part no. 641 4210
BRN thread protrusion min. max.*
M4
702 1027
8
22
M5
702 1028
9
22
M6
702 1029
10
22
* A corresponding extended nosepiece must be used for thread protrusions > 22 mm.
Threaded mandrels and nosepieces Article
Part no.
Threaded mandrels M3
702 1015
Threaded mandrels 6 - 32 UNC
702 2001
Threaded mandrels M4
702 1014
Threaded mandrels 8 - 32 UNC
702 2002
Threaded mandrels M5
702 1013
Threaded mandrels 10 - 24 UNC
702 2003
Threaded mandrels M6
702 1026
Threaded mandrels 10 - 32 UNF
702 2004
Nosepiece insert M3
702 1008
702 2005
Nosepiece insert M4
702 1007
Threaded mandrels 1/4“ - 20 UNC
Nosepiece insert M5
702 1006
Nosepiece insert 6 - 32 UNC
702 2006
Nosepiece insert M6
702 1010
FireFly in cardboard box
The experts in blind riveting
Nosepiece insert 8 - 32 UNC
702 2007
Nosepiece insert 10 - 24 UNC
702 2008
Nosepiece insert 1/4“ - 20 UNC
702 2009
The nosepiece insert 10 - 24 UNC can be used for threaded mandrels 10 - 24 UNC and 10-32 UNF
Setting tools Blind rivet nuts
Part no.
4
Article
Equipped with a nosepiece and threaded mandrel, operating instructions and stroke table Article
Part no.
FireFly M5 in card-board box
752 0002
FireFly M3 in card-board box
752 0003
FireFly M4 in card-board box
752 0004
FireFly M6 in card-board box
752 0006
FireFly 6 - 32 UNC in card-board box
752 0007
FireFly 8 - 32 in card-board box
752 0008
FireFly 10 - 24 UNC in card-board box
752 0009
FireFly 10 - 32 UNF in card-board box
752 0010
FireFly 1/4“ - 20 UNC in card-board box
752 0011
209
FireBird
®
The well-proven blind rivet nut setting tool with Li-Ion energy
2F0ireYBEiArdR S
FireBird® with battery14.4 Volt / 1.3 Ah and charger, in carrying case Art-Nr. 726 0032
®
FireBird® with two batteries14.4 Volt / 1.3 Ah and charger, in carrying case Art-Nr. 726 0030
i High performance
With Li-Ion energy
14.4 Volt rechargeable energy for flexible, cable-free use on building sites and industrial production
• Battery with 1.3 Ah (standard) or power battery with 2.6 Ah as special accessory • No memory-effect • High energy yield due to high voltage • Low weight allows for extremely easy and fast operation • Extremely low self discharge • New battery shape allow the tool to be stored standing on its battery
Safety first • Drill-on of the blind rivet nut with reduced torque and automatic switch-off • Triggering the setting process clearly separated from the drill-on action • Automatic drill-out function after the end of the setting process • Drill-off with high torque • Sturdy, compact and shockproof tool housing Ergonomics • Fatigue-free working through well balanced weight repartition and ergonomic grip • Easy stroke adjustment
210
The fast one • Simple and safe drilling of the blind rivet nuts • Constant setting speed • Automatic switchover from setting to drilling • Fast and simple change system for threaded mandrels The versatile one M10 alu blind rivet nuts and up to M8 steel and up to M6 stainless steel
The experts in blind riveting
FireBird® – Battery powered blind rivet nut setting tool with 14.4 Volt Li-Ion battery Working range Blind rivet nuts up to M10 aluminium, up to M8 steel and up to M6 stainless steel Technical data Weight: 2.1 kg with battery Traction power: 13,000 N Drive: DC motor Stroke: 5.5 mm Accessories Threaded mandrel and nosepiece M6 (in working position), 1 hexagonal wrench Threaded mandrel and nosepiece M4 and M5 (in magazine), 1 double open ended wrench SW 24/27
Power per battery charge/Threaded mandrels and nosepieces Blind rivet nuts inner thread
Material
approx. pc per charging process
M3
Alu
480
M3
Steel/Stainless steel
440
M4
Alu
420
M4
Steel/Stainless steel
380
M5
Alu
380
M5
Steel/Stainless steel
320
M6
Alu
320
M6
Steel/Stainless steel
240
M8
Alu
270
M8
Steel
140
M10
Alu
240
Part no. Threaded mandrel
Nosepiece
726 2019*
726 2086*
726 2027
726 2094
726 2035
726 2108
726 2043
726 2116
726 2051*
726 2124*
726 2078*
726 2132*
* Available as special accessory Special length for nosepieces and threaded mandrels on page 228/229.
Setting tools Blind rivet nuts
Charger 14.4 V Li-Ion Part no. 725 1134 Technical data
Dimensions in mm
4
Input voltage: 230 V / 50 Hz Output voltage: 14.4 V DC Recharging time: 50 to100 minutes (battery depending) Weight: 0.6 kg
Conversion kit for blind rivet nut studs Part no.
BRN thread protrusion min. max.*
M4
726 3015
8
22
M5
726 3023
9
22
M6
726 3031
10
22
M8
726 3058
12
22
* A corresponding extended nosepiece must be used for thread protrusions > 22 mm.
Battery 14.4 V/1.3 Ah (Li-Ion) Part no. 725 1045 Weight: 0.35 kg Power battery 14.4 V/2.6 Ah (Li-Ion) Part no. 725 1049 Weight: 0,5 kg available as special accessory
The experts in blind riveting
211
FireBird Gold Edition ®
The well-proven blind rivet nut setting tool even stronger – with a higer setting force
FireBird® Gold Edition with power battery 14.4 Volt / 2.6 Ah and charger, in carrying case Art-Nr. 726 0001
High performance The FireBird® for the flexible and cable-free use on building sites and industrial production is now available more stronger. The FireBird® Gold Edition sets blind rivet nuts up to M8 all materials and M10 aluminium and steel with 18.000 N traction power. Safety first • Drill-on of the blind rivet nut with reduced torque and automatic switch-off • Triggering the setting process clearly separated from the drill-on action • Automatic drill-out function after the end of the setting process • Drill-off with high torque • Sturdy, compact and shockproof tool housing
212
Ergonomics • Fatigue-free working through well balance weight repartition and ergonomic grip • Easy stroke adjustment With Li-Ionen-Energy • • • •
Power battery with 2.6 Ah No memory-effect High energy yield due to high voltage Low weight allows for extremely easy and fast operation • Extremely low self discharge • New battery shape allow the tool to be stored standing on its battery The fast one • Simple and safe drilling of the blind rivet nuts • Constant setting speed • Automatic switchover from setting to drilling • Fast and simple change system for threaded mandrels
The experts in blind riveting
FireBird® Gold Edition – Battery powered blind rivet nut setting tool with 18 kN traction power Working range
Power per battery charge/ Threaded mandrels and nosepieces
Blind rivet nuts up to M10 steel and up to M8 all materials.
Blind rivet nuts inner thread
Technical data Weight: Traction power: Drive: Stroke:
2.2 kg with battery 18,000 N DC motor 5.5 mm
Accessoires Threaded mandrel and nosepiece M10 (in working position), 1 hexagonal wrench Threaded mandrel and nosepiece M6 and M8 1 double open ended wrench SW 24/27
Material
approx. pc per charging process
M3
Alu
480
M3
Steel/Stainless steel
440
M4
Alu
420
M4
Steel/Stainless steel
380
M5
Alu
380
M5
Steel/Stainless steel
320
M6
Alu
320
M6
Steel/Stainless steel
240
M8
Alu
270
M8
Steel
140
M10
Alu
240
Part no. Threaded mandrel
Nosepiece
726 2019*
726 2086*
726 2027*
726 2094*
726 2035*
726 2108*
726 2043
726 2116
726 2051
726 2124
726 2078
726 2132
* Available as special accessory
Setting tools Blind rivet nuts
Special length for nosepieces and threaded mandrels on page 228/229.
Charger 14.4 V Li-Ion Part no. 725 1134
4
Technical data Input voltage: 230 V / 50 Hz Output voltage: 14.4 V DC Recharging time: 50 to100 minutes (battery depending) Weight: 0.6 kg
Dimensions in mm
Conversion kit for blind rivet nut studs Part no.
BRN thread protrusion min. max.*
M4
726 3015
8
22
M5
726 3023
9
22
M6
726 3031
10
22
M8
726 3058
12
22
* A corresponding extended nosepiece € 255.00 must be used for thread protrusions > 22 mm.
The experts in blind riveting
Power battery 14.4 V/2.6 Ah (Li-Ion) Part no. 725 1049 Weight: 0.5 kg available as special accessory
213
FireFox 1 F ®
FireFox® 1 – The hydropneumatique blind rivet nut setting tool for M3-M6
The easier-to-handle little brother of the FireFox® has been developed to allow even smaller blind rivet nuts to be set optimally and without damaging the materials to be joined. The FireFox® 1 is controlled exclusively by setting the setting power. The thread of the blind rivet nut is perfectly protected and the blind rivet nut is anchored securing in the material being joined. Thanks to the modular system, the FireFox® 1 has the same ergonomic design, low-fatigue working and familiar reliability of GESIPA® processing devices as its big brother. The stability has been optimised using a new rubber base.
i
NEW With fast setting force presetting by using a new colour coding. Working range Blind rivet nuts from M3 up to M6 of all materials, except M6 stainless steel. Technical data Weight: Maximum stroke: Adjustable traction force: Operating air pressure: Air hose connection: Air consumption:
Dimensions in mm
214
1.96 kg approx. 7.5 mm up to approx. 12 kN at 5 bar 5-7 bar 6 mm Ø (1/4’’) approx. 2 ltr. per setting process (depending on nutsize)
Scope of delivery 2 double open ended wrenches SW 24/27 1 hexagon screw driver SW 4 1 oil refill bottle with hydraulic oil 100 ml 1 oil refill can operating instructions with spare parts list Rubber foot Quick setting guide
The experts in blind riveting
FireFox® 1 F – hydro-pneumatic blind rivet nut setting tool for M3-M6 Equipment Threaded mandrel and nosepiece optional from M3 to M6.
FireFox® 1 F – M3 Part no. 773 0001
Accesoires • Adapter* for use of cylinder screws with hexagon socket DIN EN ISO 4762 as threaded mandrel from M4 to M6 • Adapter for setting blind rivet screws, M4 to M6 • Nosepieces and threaded mandrels in imperial or US dimensions
FireFox® 1 F – M4 Part no. 773 0002 FireFox® 1 F – M5 Part no. 773 0003 FireFox® 1 F – M6 Part no. 773 0004
* Same adapter as for FireFox® 2
Part no.
Article
Part no.
Threaded mandrel M3
772 1046
Threaded mandrel 6-32 UNC
772 1101
Threaded mandrel M4
772 1047
Threaded mandrel 8-32 UNC
772 1102
Threaded mandrel 10-24 UNC
772 1103
Threaded mandrel M5
772 1048
Threaded mandrel 10-32 UNF
772 1104
Threaded mandrel M6
772 1049
4
Article
Setting tools Blind rivet nuts
Threaded mandrels
Nosepieces Article
Part no.
Article
Part no.
Nosepiece M3
772 1053
Nosepiece 6-32 UNC
772 1108
Nosepiece M4
772 1054
Nosepiece 8-32 UNC
772 1109
Nosepiece M5
772 1055
Nosepiece 10-32 UNF
772 1110
Nosepiece M6
772 1056
Special length for nosepieces and threaded
The experts in blind riveting
mandrels on page 228/22
215
FireFox 2 F ®
FireFox® 2 – The hydro-pneumatique blind rivet nut setting tool with pure setting force adjustment
The FireFox® 2 F with practical setting force adjustment sets standards in installing blind rivet nuts. Constant setting force adjustment is required especially for blind rivet nut sizes of equal or varying length (e.g. M6 x 15.5 or M6 x 18) that are to be fitted in different material thicknesses and protects the material to be joined as well as the thread, ensures secure anchoring of the blind rivet nut while providing a high degree of process reliability. Working range Sets blind rivet nuts from M3 to M10 in all materials as well as M12 in aluminium and steel. Technical data Weight: 2.4 kg Adjustable stroke,max: 10mm Adjustable traction force, max: 18.5 kN at 5 bar Operating air pressure: 5-7 bar Air hose connection: 6 mm Ø (1/4’’) Air consumption: approx. 2 to 4 ltr. per rivet nut (depending on nut size)
NEW With fast and precise setting force adjustment with colour coding visible from one side.
Advantages max.=
• Fast and precise setting force adjustment with colour-coded setting ring • Throttle plate: Automatic throttle for even faster and protective setting as from M3 blind rivet nuts • PTFE (Teflon®) seal. PTFE seal and optimised pilot holes improve the service life of the slide valve
276
99.5
50
31
69
217
307 312
Scope of delivery 2 double open ended wrenches SW 24/27 1 hexagon screw driver SW 4 1 oil refill can with hydraulic oil 100 ml 1 oil refill can Operating instructions with spare parts list Quick setting guide
106
Dimensions in mm
0.0
Rev.:
03.12.12 Datum
-
Kolle J.
Aenderung:
gezeichnet
-
216
Datum
Name
Bearb. 03.12.12J. Kolle Gepr.
-
-
Massstab Werkstoff
1:2
Zeichnung ins PDM-System eingepflegt
geprueft
Zeichnung wurde mit CAD erstellt -
Text
Schutzvermerk DIN ISO 16016 beachten Masse (g)
Halbzeug
Maße ohne Toleranzangabe
DIN-ISO 2768-mk
Oberflaechenangaben nach
DIN EN ISO 1302
2414.8 Oberflaechenbehandlung
-
The experts in blind riveting
FireFox® 2 F – hydro-pneumatic blind rivet nut setting tool with pure setting force adjustment Equipment Threaded mandrel and nosepiece choice from M3 to M12 Accessories • Adapter* for use with hexagon socket cylinder screws DIN EN ISO 4762 as threaded mandrel from M4 to M8 • Adapter for setting blind rivet nut studs, M4 to M8 • Adapter for setting crimp nuts from M4 to M8 • Nosepieces and threaded mandrels in imperial or US dimensions • Complete threaded mandrel and nosepiece sets * Same adapter as for FireFox® 1 F
FireFox® 2 F – M6 Part no. 772 0038 FireFox® 2 F – M3 Part no. 772 0039 FireFox® 2 F – M4 Part no. 772 0040 FireFox® 2 F – M5 Part no. 772 0041 FireFox® 2 F – M8 Part no. 772 0042 FireFox® 2 F – M10 Part no. 772 0043 FireFox® 2 F – M12 Part no. 772 0044
Part no.
Article
Part no.
Threaded mandrel M3
772 1046
Threaded mandrel 6-32 UNC
772 1101
Threaded mandrel M4
772 1047
Threaded mandrel 8-32 UNC
772 1102
Threaded mandrel M5
772 1048
Threaded mandrel 10-24 UNC
772 1103
Threaded mandrel M6
772 1049
Threaded mandrel 10-32 UNF
772 1104
Threaded mandrel M8
772 1050
Threaded mandrel 1/4“-20 UNC
772 1105
Threaded mandrel M10
772 1051
Threaded mandrel 5/16“-18 UNC
772 1106
772 1052
Threaded mandrel 3/8“-16 UNC
772 1107
Article
Part no.
Article
Part no.
Nosepiece M3
772 1053
Nosepiece 6-32 UNC
772 1108
Nosepiece M4
772 1054
Nosepiece 8-32 UNC
772 1109
Nosepiece M5
772 1055
Nosepiece 10-32 UNF
772 1110
Nosepiece M6
772 1056
Nosepiece 1/4“-20 UNC
772 1111
Nosepiece M8
772 1057
Nosepiece 5/16“-18 UNC
772 1112
Nosepiece M10
772 1058
Nosepiece 3/8“-16 UNC
772 1113
Nosepiece M12
772 1059
Threaded mandrel M12
4
Article
Setting tools Blind rivet nuts
Threaded mandrels
Nosepieces
Special length for nosepieces and threaded mandrels on page 228/229.
The experts in blind riveting
217
FireFox® 2 F – The ultimate hydro-pneumatic blind rivet nut setting tool
Most blind rivet nut setting devices are strokecontrolled, while only a few are setting forcecontrolled. The FireFox® 2 F from GESIPA® represents a new generation of blind rivet nut setting device: simply, quickly and safely.
FireF When is setting force adjustment used? A blind rivet nut size of the same or varying length (e.g. M6 x 15.5 or M6 x 18) should be set in changing material thicknesses using a constant setting force.
The new one – Setting blind rivet nuts with traction force adjustment This means that the tool will stop pulling the blind rivet nut when a pre-adjusted traction force threshold is reached. No re-adjustment is needed when setting blind rivet nuts into different material thicknesses or when using blind rivet nuts with different shaft lengths. Traction force control prevents damage of the material which cannot be overstressed by a too high setting pressure and preserves the integrity of the blind rivet nut thread. As a bonus, it also extends the life duration of the threaded mandrels. Fast and precise setting force adjustment with colour-coded setting ring. The required setting force is selected with a hexagon screwdriver directly on the tool.
218
The experts in blind riveting
FireFox® 2 F – The ultimate hydro-pneumatic blind rivet nut setting tool
Fox 2 F ®
Thereafter introduce the blind rivet nut into its setting hole, press the trigger and keep it pressed until the setting cycle is completely finished, nut drilled off and tool free. It couldn’t be easier!
Moreover, its outstanding 10mm stroke is ideally suited to the new generation of large grip range blind rivet nuts, like the GESIPA®-PolyGrip® products.
The fast one – Extremely fast working cycle Great care has been taken to shorten every sequence of the setting cycle to its absolute minimum: Pulling sequence and subsequent automatic drill-off take place at breathtaking speed and require only a single action on the trigger.
The experts in blind riveting
4
The versatile one – Sets blind rivet nuts from M3 to M12, also those with extended grip range The wide range of suitable thread sizes provides the FireFox® 2 with a large variety of possible operation. The choice between stroke and traction force control also makes it suitable for industrial applications where several material thicknesses need to be covered, which would normally require the use of several tools.
Setting tools Blind rivet nuts
The simple one – Easy operation through automatic drill-on function The drill-on process will automatically start when a blind rivet nut is lightly pressed onto the mandrel tip. This avoids the cumbersome double action on twin triggers.
219
FireFox 2 ®
The hydropneumatic blind rivet nut setting tool – stroke or setting force controlled
The FireFox® 2 can be optionally controlled via the stroke or setting force setting. Especially the latter protects the material to be joined as well as the thread, ensures secure anchoring of the blind rivet nut while providing a high degree of process reliability. The choice whether stroke or setting force-controlled depends on the length of the blind rivet nut and the thickness of the material. The setting force needs to be adjusted for blind rivet nut sizes of the same or varying length in different material thicknesses. If the same blind rivet nut size and length are always set into the same material thickness, it is possible to apply a constant setting stroke.
Advantages
(2)
• Fast and precise setting force adjustment with colour-coded setting ring (1) • New stroke scale quick and easy to set even under poor light conditions • Maximum stroke clearly identified by blue ring on stroke scale (2) • Throttle plate: Automatic throttle for even faster and protective setting as from M3 blind rivet nuts • PTFE (Teflon®) seal. PTFE seal and optimised pilot holes improve the service life of the slide valve
max.=
(1)
276
99.5
Technical data Weight: 2.4 kg Adjustable stroke,max: 10mm Adjustable traction force, max: 18.5 kN at 5 bar Operating air pressure: 5-7 bar 6 mm Ø (1/4’’) Air hose connection: approx. 2 to 4 ltr. per Air consumption: rivet nut (depending on nut size)
217
307 312
50
31
69
Working range Sets blind rivet nuts from M3 to M10 in all materials as well as M12 in aluminium and steel.
Scope of delivery 2 double open ended wrenches SW 24/27 1 hexagon screw driver SW 4 1 oil refill can with hydraulic oil 100 ml 1 oil refill can Operating instructions with spare parts list Quick setting guide
Dimensions in mm 106
0.0
220
Rev.:
03.12.12 Datum
-
Kolle J.
Aenderung:
gezeichnet
Datum
Name
Bearb. 03.12.12J. Kolle Gepr.
-
-
-
Massstab Werkstoff
1:2
Zeichnung ins PDM-System eingepflegt
geprueft
Zeichnung wurde mit CAD erstellt -
Halbzeug
Maße ohne Toleranzangabe
The experts in blind riveting
Text
Schutzvermerk DIN ISO 16016 beachten
Oberflaechenangaben nach
Masse (g)
2414.8 Oberflaechenbehandlung
FireFox® 2 – The hydropneumatic blind rivet nut setting tool – stroke or setting force controlled Equipment Threaded mandrel and nosepiece choice from M3 to M12 Accessories • Adapter for use with hexagon socket cylinder screws DIN EN ISO 4762 as threaded mandrel from M4 to M8 • Adapter for setting blind rivet nut studs, M4 to M8 • Adapter for setting crimp nuts from M4 to M8 • Nosepieces and threaded mandrels in imperial or US dimensions • Complete threaded mandrel and nosepiece sets * Same adapter as for FireFox® 1 F
FireFox® 2 – M6 Part no. 772 0001 FireFox® 2 – M3 Part no. 772 0002 FireFox® 2 – M4 Part no. 772 0003 FireFox® 2 – M5 Part no. 772 0004 FireFox® 2 – M8 Part no. 772 0005 FireFox® 2 – M10 Part no. 772 0006 FireFox® 2 – M12 Part no. 772 0007
Part no.
Article
Part no.
Threaded mandrel M3
772 1046
Threaded mandrel 6-32 UNC
772 1101
Threaded mandrel M4
772 1047
Threaded mandrel 8-32 UNC
772 1102
Threaded mandrel M5
772 1048
Threaded mandrel 10-24 UNC
772 1103
Threaded mandrel M6
772 1049
Threaded mandrel 10-32 UNF
772 1104
Threaded mandrel M8
772 1050
Threaded mandrel 1/4“-20 UNC
772 1105
Threaded mandrel M10
772 1051
Threaded mandrel 5/16“-18 UNC
772 1106
Threaded mandrel M12
772 1052
Threaded mandrel 3/8“-16 UNC
772 1107
4
Article
Setting tools Blind rivet nuts
Threaded mandrels
Nosepieces Article
Part no.
Article
Part no.
Nosepiece M3
772 1053
Nosepiece 6-32 UNC
772 1108
Nosepiece M4
772 1054
Nosepiece 8-32 UNC
772 1109
Nosepiece M5
772 1055
Nosepiece 10-32 UNF
772 1110
Nosepiece M6
772 1056
Nosepiece 1/4“-20 UNC
772 1111
Nosepiece M8
772 1057
Nosepiece 5/16“-18 UNC
772 1112
Nosepiece M10
772 1058
Nosepiece 3/8“-16 UNC
772 1113
Nosepiece M12
772 1059
The experts in blind riveting
221
FireFox® 2 F L The hydro-pneumatic blind rivet nut setting tool with left-hand thread
As a version of the FireFox® 2 F, the FireFox® 2 F L has been specially designed for setting blind rivet nuts with left-hand thread. Working range M3 to M10 blind rivet nuts all materials and M12 in aluminium and steel
max.=
276
99.5
217
307 312
50
31
69
Scope of delivery 2 double open ended wrenches SW 24/27 1 hexagon screwdriver SW 4 1 oil refill can with hydraulic oil 100 ml 1 oil refill can Operating instructions with spare parts list
106
0.0 Rev.:
03.12.12
-
-
Zeichnung ins PDM-System eingepflegt
Aenderung: gezeichnet geprueft Dimensions in mm Zeichnung wurde mit CAD erstellt
Datum
Datum
Name
Bearb. 03.12.12J. Kolle Gepr.
Kolle J.
-
-
Text
Schutzvermerk DIN ISO 16016 beachten
Massstab Werkstoff
1:2
Masse (g)
Halbzeug
-
Maße ohne Toleranzangabe
DIN-ISO 2768-mk
2414.8
Oberflaechenangaben nach
Oberflaechenbehandlung
DIN EN ISO 1302
-
R
Benennung
Materialnummer
FIREFOX GESIPA Blindniettechnik GmbH 64546 Mörfelden-Walldorf erstellt in: -
222
Technical data Weight: 2.4 kg 10 mm Adjustable stroke, max: Adjustable traction force, max: 18.5 kN at 5 bar Operating air pressure: 5-7 bar Air hose connection: 6 mm Ø (1/4’’) Air consumption: approx. 2 to 4 ltr. per cycle (depending on nut size)
7720026 Zeichnungsnummer
0013320
-2- L M12 Ersatz fuer: -
A4 Blatt 2/9
The experts in blind riveting
FireFox® 2 F L – the hydro-pneumatic blind rivet nut setting tool with left-hand thread Equipment Threaded mandrel and nosepiece choice from M3 to M12 Accesoires • Adapter for use with hexagon socket cylinder screws DIN EN ISO 4762 as threaded mandrel from M4 to M8 • Adapter for setting blind rivet nut studs, M4 to M8 • Adapter for setting crimp nuts from M4 to M8 • Nosepieces and threaded mandrels in imperial or US dimensions • Complete threaded mandrel and nosepiece sets
FireFox® 2 F L – M6 Part no. 772 0023 FireFox® 2 F L – M3 Part no. 772 0020 FireFox® 2 F L – M4 Part no. 772 0021 FireFox® 2 F L – M5 Part no. 772 0022 FireFox® 2 F L – M8 Part no. 772 0024 FireFox® 2 F L – M10 Part no. 772 0025 FireFox® 2 F L – M12 Part no. 772 0026
Part no.
Threaded mandrel M3
772 1329
Threaded mandrel M4
772 1330
Threaded mandrel M5
772 1331
Threaded mandrel M6
772 1332
Threaded mandrel M8
772 1333
Threaded mandrel M10
772 1334
Threaded mandrel M12
772 1335
4
Description
Setting tools Blind rivet nuts
Threaded mandrels
Nosepieces Description
Part no.
Nosepiece M3
772 1053
Nosepiece M4
772 1054
Nosepiece M5
772 1055
Nosepiece M6
772 1056
Nosepiece M8
772 1057
Nosepiece M10
772 1058
Nosepiece M12
772 1059
The experts in blind riveting
223
FireFox 2 F Axial eco ®
The hydropneumatic blind rivet nut setting tool for working vertically
The FireFox® Axial eco is ideally suited for integration in production systems and facilitates flexible and ergonomically efficient manual working procedures in applications with restricted access and therefore require riveting from above.
Working range Sets blind rivet nuts from M3 to M12 in all materials except M12 stainless steel. Technical data Weight: Max. setting stroke: Drive: Setting force:
3.3 kg 10 mm Pneumatic motor 18.5 kN at 5 bar Scope of delivery 2 double open ended wrenches SW 24/27 1 hexagon screwdriver SW 4 1 oil refill can with hydraulic oil 100 ml 1 oil refill can Operating instructions with spare parts list Quick setting guide Advantages • Costs-effective entry model • Ideally suited for instillation in assembly cells, fixtures or semi-automatic workstations • Handy for processing blind rivet nuts in places that require vertical riveting action • Can be attached to a balancer
Dimensions in mm
224
The experts in blind riveting
FireFox® 2 F Axial eco – The hydropneumatic blind rivet nut setting tool for working vertically Equipment M3 to M12 threaded mandrel and nosepiece Accessories • Adapter for using hexagon socket head cap screws DIN EN ISO 4762 as threaded mandrel, M4 to M8 • Adapter for setting blind rivet nut studs, M4 to M8 • Nosepieces and threaded mandrels in imperial or US sizes • Complete sets of threaded mandrels and nosepieces
Threaded mandrels and nosepieces same as for FireFox® 2 F, see Page 217.
FireFox® 2 F Axial eco – M3 Part no. 772 0031 FireFox® 2 F Axial eco – M4 Part no. 772 0032 FireFox® 2 F Axial eco – M5 Part no. 772 0033 FireFox® 2 F Axial eco – M6 Part no. 772 0034 FireFox® 2 F Axial eco – M8 Part no.772 0035 FireFox® 2 F Axial eco – M10 Part no. 772 0036 FireFox® 2 F Axial eco – M12 Part no. 772 0037
Setting tools Blind rivet nuts
4
FireFox® 1 F Axial eco
n coming soo
Working range Sets blind rivet nuts from M3 to M6 in all materials except M6 stainless steel. Technical data Weight: Max. setting stroke Max. setting force, adjustable: Operating pressure: Hose connection: Compressed air consumption:
2.8 kg approx. 7.5 mm approx. 12 kN at 5 bar 5-7 bar 6 mm Ø (1/4’’) max. 2 l per setting (depending on nut size)
FireFox® 1 F Axial eco – M3 Part no. 773 0005 FireFox® 1 F Axial eco – M4 Part no. 773 0006 FireFox® 1 F Axial eco – M5 Part no. 773 0007 FireFox® 1 F Axial eco – M6 Part no. 773 0008
The experts in blind riveting
225
FireRex
®
The hydropneumatic blind rivet nut setting tool with external pressure booster for greater flexibility
As a further development of the tried and tested FireFox® 2, the FireRex is capable of setting blind rivet nuts at any conceivable angle in industrial production processes. The external pressure booster makes the FireRex particularly suitable for use in tight spaces. The special gun of the FireRex can be integrated in production systems and facilitates flexible and ergonomically efficient manual working procedures in applications with restricted access and therefore require riveting from above.
Working range Sets blind rivet nuts from M3 to M10 in all materials as well as M12 in aluminium and steel. Technical data Weight: 4.4 kg Max. setting stroke, adjustable: 10mm Max. setting force, adjustable: 18.5 kN bei 5 bar Operating pressure: 5-7 bar Hose connection: 6 mm Ø (1/4’’) Compressed air consumption: approx. 2 to 4 l per setting (depending on nut size)
226
Equipment M3 to M12 threaded mandrel and nosepiece Threaded mandrels and nosepieces same as for FireFox® 2, see page 217. Advantages • Lightweight riveting gun • Hose connection with quick-release coupling (on request): Disconnects the gun from the external pressure booster without oil loss and without venting • Ideally suited for setting blind rivet nuts in difficult to access places • Also ideal for installation in assembly cells, fixtures or semi-automatic workstations • Can be equipped with almost all FireFox® 2 acces- sories: e.g. extension units, spent mandrel container, blind rivet nut counter, setting process monitoring, spring-loaded trigger system and remote control
The experts in blind riveting
4
Setting tools Blind rivet nuts
FireRex速 as robot application
Integrated in a robot application, the FireRex is capable of reliably setting blind rivet nuts, also hexagon, at any conceivable angle in industrial production processes. Costeffective, innovative and fast, the new GESIPA速 technology will revolutionise the industrial processing of blind rivet nuts.
The experts in blind riveting
Detailed information on project implementation in your company is available from our Technical Sales department on request.
227
FireFox 2 C ®
n coming soo
FireFox® 2 C – With setting process monitoring This tool is based on the proven TAURUS® C model. Here the setting process is analysed via integrated electronics using stroke and force sensors. The user can define an OK window by means of a special software. A coloured LED on the tool shows the results of the setting process monitoring which can also be recorded and processed via data line. Apllications In the serial production of safety component parts as well as in automated setting processes the FireFox® C allows checking and documentation of the setting process. Advantages • High process safety • Documentation of each individual setting process • Less scrap since errors can be immediately identified
Advice and delivery time on request
FireFox® accessories FireFox® 1 and 2 – Rubber foot FireFox® 1
FireFox® 2
With the new flexible base made from MBR and the larger surface area, the TAURUS® tools stand even more stably.
Rubber foot for FireFox® 1 F Part no. 773 1018
Rubber foot for FireFox® 2 (for all versions) Part no. 772 1342
228
The experts in blind riveting
FireFox® accessories FireFox® 2 – protective cover An additional protective cover over the head ensures that the stroke length setting is not unintentionally changed.
Protective cover Part no. 772 1194
FireFox® 2 (all versions except FireFox® 2 C) Equipped with a complete set of nosepieces and threaded mandrels in a plastic carrying case
Metric dimensions Part no. 772 1115
Setting tools Blind rivet nuts
Complete metric threaded mandrel and nosepiece set M3 to M12
UNC/UNF dimensions Part no. 772 1142
4
Tool mount for FireFox® 1 and 2 (all versions except FireFox® 2 C) For integration into automated systems or connection to handling modules Part no. 772 1322
Swivel air connector for FireFox® 1 & 2 (all versions except FireFox® 2 C) Part no. 756 1023
The experts in blind riveting
229
FireFox® accessories
FireFox® 1 and 2 – Conversion kit for blind rivet nut studs Article
Part no.
M4
772 1138
M5 M6 M8
BRN thread protrusion min. max.*
8
22
772 1139
9
22
772 1140
10
22
772 1141
12
22
Screw nosepiece for conversion kit
* A correspondingly extended nosepiece must be used for thread protrusion > 22 mm.
Screw insert for conversion kit
Description
Part no.
Description
Part no.
Screw nosepiece M4
726 2809
Screw insert M4
772 1131
Screw nosepiece M5
726 2825
Screw insert M5
772 1133
Screw nosepiece M6
726 2841
Screw insert M6
772 1134
Screw nosepiece M8
726 2876
Screw insert M8
772 1135
FireFox® 1 and 2 – Conversion kit for hexagon socket screws Can be operated with DIN EN ISO 4762 allen screws instead of threaded mandrels. Special adapters available as accessory for M4 to M8 threads allows the original threaded mandrels to be replaced by allen screws: A substantial cost saving without any quality or performance loss and higher endurance when far away from the spare parts source. Best results are obtained with 12.9 grade screws
230
Conversion kit for blind rivet nuts
Part no.
M4 x min. 20
772 1117
M5 x min. 25
772 1132
M6 x min. 30
772 1136
M8 x min. 30
772 1137
The experts in blind riveting
FireFox® accessories
FireFox® 1 and 2 – Conversion kit for crimp nuts Use The conversion kits allow the use of the FireFox® 2 for inserting crimp nut sizes M6 to M12. This is done as fast as usual by drilling the nut on and off automatically and by fast insertion.
Installed conversion kit
Delivered version The conversion kit is delivered as a pre-assembled accessory. For inserting crimp nuts into very thick steel plates special sizes of threaded mandrels have to be used.
The spring-loaded centering bush allows the setting nut to be inserted in an optimum way.
Part no.
M6
772 1308
M8
772 1309
M10
772 1310
M12
772 1311
4
The conversion kit is delivered as a preassembled accessory.
Conversion kit for setting nut
Setting tools Blind rivet nuts
Installation For installing the conversion kit special tools are not necessary. This can be done by using the wrench that comes with the FireFox® 2 standard version.
Threaded mandrels for conversion kit
The nut automatically drills on after having been slightly pressed onto the threaded mandrel.
The experts in blind riveting
Description
Part no.
Threaded mandrel M6
772 1049
Threaded mandrel M8
772 1050
Threaded mandrel M10
772 1051
Threaded mandrel M12
772 1052
Inserted nut after process has been finished.
231
GBM 95 Working range Blind rivet nuts from M3 up to M10 all materials Technical data Weight: 2.3 kg Operating air pressure: 6 bar Air hose connection: 6 mm Ø (1/4’’) Air consumption: ca. 8 ltr. per riveting process Traction power: 15,700 N (1,600 kp) Stroke: 7 mm Accessories 1 wrench MSU 1 hexagon screwdriver SW 4 1 hexagonball-end driver SW 2.5 1 assembly rod 1 pin spanner Ø 42 1 oil refill can with hydraulic oil
Dimensions in mm
232
Equipment Standard: Threaded mandrel and nosepiece (optional M3 - M10) Operating instructions with spare parts list Stroke table Features • Patented, drill-in and out system for threaded mandrels – time saving • The compressed air used for the setting process is then used to automatically drill off the threaded mandrel – efficiently • Simple stroke setting – safe and complete setting of the blind rivet nuts • Setting process: Hydraulic in an axial stroke action – no twisting or turning of the blind rivet nuts and no damage to the surface • Easy one-hand operation – rational and fatigue-proof • Pneumatic locking of threaded mandrel – fast change without tools • Hydraulic head; aluminium with wear-proof cylinder surface • Pneumatic cylinder: aluminium with impactresistance plastic sheath
The experts in blind riveting
GBM 95 – Hydro-pneumatic blind rivet nut setting tool
GBM 95 – M 6 Part no. 727 0143
GBM 95 – M5 Part no. 727 0186
GBM 95 – M 3 Part no. 727 0208
GBM 95 – M8 Part no. 727 0178
GBM 95 – M 4 Part no. 727 0194
GBM 95 – M10 Part no. 727 0151
Threaded mandrels
Nosepieces Part no.
Article
Part no.
Threaded mandrel M3
727 9108
Nosepiece M3
727 9167
Threaded mandrel M4
727 9116
Nosepiece M4
727 9175
Threaded mandrel M5
727 9124
Nosepiece M5
727 9183
Threaded mandrel M6
727 9132
Nosepiece M6
727 9191
Threaded mandrel M8
727 9140
Nosepiece M8
727 9205
727 9159
Nosepiece M10
727 9213
Threaded mandrel M10
Setting tools Blind rivet nuts
Article
Conversion kit for blind rivet nut studs Part no.
BRN thread protrusion min. max.*
M4
727 1409
8
22
M5
727 1417
9
22
M6
727 1425
10
22
M8
727 1433
12
22
M10
727 1441
14
22
Screw nosepiece for conversion kit
* A correspondingly extended nosepiece must be used for thread protrusions > 22 mm.
4
Article
Screw insert for conversion kit
Article
Part no.
Article
Part no.
Screw nosepiece M4
727 1301
Screw insert M4
727 1298
Screw nosepiece M5
727 1328
Screw insert M5
727 1360
Screw nosepiece M6
727 1336
Screw insert M6
727 1379
Screw nosepiece M8
727 1344
Screw insert M8
727 1387
Screw nosepiece M10
727 1352
Screw insert M10
727 1395
The experts in blind riveting
233
Profi-Center Clearly presented & space-saving − the GESIPA® triangular stand
The fact that the Profi Center rotates allows the GESIPA® range to be ideally presented in the smallest of spaces. Just 1.2 square metres are required for the Profi Center at the POS. The high-quality castors and the stable construction allows the position to be changed with minimal effort. As well as the outstanding margins and free provision of the presentation stand, it is the professional and high-end appearance of the Profi Center that makes it so attractive. All GESIPA® fast turners are clearly presented in a display that promotes sales. See for yourself and impress your customers with the Profi Center from the blind rivet technology professionals.
Advantages: • Professional goods presentation (area 1.2 m²; height 2.10 m) • All fast turners in one place • Presentation stand provided free • Outstanding margin
Space-saving: the rotating triangular stand Display side 1: DIY supplies: Manual blind rivet setting devices and manual blind rivet nut setting devices, mini pack blind rivets and mini pack blind rivet nuts in various designs and materials Advice and delivery time on request.
234
The experts in blind riveting
Sales display
Display side 2:
Display side 3:
Blind rivet technology 3 blind rivet setting devices (dummy), various manual blind rivet setting devices and various PolyGrip速 blind rivet dimensions
Blind rivet nut technology Blind rivet nut setting devices (dummy), manual blind rivet nut setting devices and various blind rivet nut dimensions
The experts in blind riveting
235
Do-it-yourself-program (DIY) Hand riveter NTS Part no. 703 0029
Nietboy Part no. 755 0014
For easy operation, slim design of tool body for setting rivets in narrow places, self opening spring for automatic mandrel ejection.
The handyman‘s riveting kit including NTS hand riveter and a selection of 100 rivets, washers and a drill.
Blind rivet assortment
Service pack
Part no. 639 1109
Contents: 100 blind rivets in alu/steel: 4 mm Ø x 6, x 8, x 12
Blind rivet nut tool GBM 5 Part no. 723 0028
Easy stroke adjustment, quick exchange of mandrel. Working range: Blind rivet nuts from M4 bis M6 Alu and up to M5 steel and stainless steel.
236
Part no. 639 2016
Contents: 50 pcs. of washers 3.1 and 4.1 mm Ø and one of drills 3.1 and 4.1 mm Ø
Blind rivet nut assortment Part no. 639 4094
Contents: Each one threaded mandrel M4 and M5 for NTS and NTX. Each 8 blind rivet nuts M4 short and long. Each 8 blind rivet nuts M5 short and long.
The experts in blind riveting
Mini-Packs Mini pack blind rivets 26 of the most popular blind rivet sizes in alu/steel, steel/steel and copper/bronze in single boxes.
PolyGrip® Alu/steel large flange K16 Rivet bodyØ
length
Grip range
Part no.
mm
pcs per pack
Rivet bodyØ
4.8
10
0.5-6.5
670 4130
25
4.8
17
6.5-13
670 4140
25
Part no.
pcs per pack
0.5-5
670 4073
100
11
3-8
670 4080
100
4
10
0.5-6.5
670 4090
100
4
17
7-13
670 4100
50
4.8
10
0.5-6.5
670 4110
50
4.8
17
6.5-13
670 4120
50
3
6
1-3
630 4206
100
3
8
3-6
630 4214
100
3
12
6-9
630 4222
100
4
6
1-3
630 4230
100
4
8
3-6
630 4249
100
4
12
6-9
630 4257
100
5
6
1-3
630 4265
50
Ø
5
10
3-6
630 4273
50
mm
mm
5
12
6-9
630 4281
50
3.2
8
3.2
Ø
length
Grip range
Part no.
mm
pcs per pack
mm
mm
3
6
1-3
631 3108
100
3
10
3-6
631 3116
100
3
12
6-9
631 3124
100
4
6
1-3
631 3132
100
4
10
3-6
631 3140
100
4
12
6-9
631 3159
100
Copper/bronze Rivet bodyØ
length
Grip range
Part no.
mm
pcs per pack
mm
mm
4
6
1-3
635 3010
50
4
10
3-6
635 3029
50
4
12
6-9
635 3037
50
pcs per pack
mm
mm
Rivet body-
Part no.
mm
mm
mm
Steel/steel
Grip range
length
PolyGrip® alu/steel Rivet body-
Grip range mm
length
Mini pack blind rivet nuts Description
Grip range mm
Part no.
pcs per pack
M4
0.25 - 3.0
639 4000
20
M4
2.5 - 4.5
639 4019
20
M5
0.25 - 3.0
639 4027
15
M5
2.5 - 5.0
639 4035
15
M6
0.25 -3.5
639 4043
8
M6
3.0 - 5.5
639 4051
7
GBM mini pack blind rivet nuts in alu on blister card. The experts in blind riveting
237
gesipa速s new products
TAURUS速 2 Speed Rivet Page 138 Parallel head for TAURUS速 1-4 Page 122
238
AccuBird速 Pro Page 82
The experts in blind riveting
FireRex速 as a robot application Page 227
FireFox速 2 C Page 228 FireRex速 Page 226
The experts in blind riveting
239
The experts in blind riveting
Spare parts catalogue 2015/16 Blind riveting tools
Table of contents Blind rivet hand tools NTX, NTX-F . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Flipper® . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . HN 2 / HN 2-BT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SN 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
242 242 243 244
Battery powered blind rivet setting tools
AccuBird®, AccuBird® Pro . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PowerBird®, PowerBird® Gold Edition, PowerBird® Pro Gold Edition . . . . . . . . . . . . . . . . . . . . PowerBird® Pro Gold Edition with spring-loaded trigger system, Spring loaded trigger system for PowerBird® . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Accessories for AccuBird®, PowerBird®, AccuBird® Pro, PowerBird® Pro Gold Edition . . . . . . . .
245 - 246 247 - 248 249 - 250 250 - 253
Hydro-pneumatic blind rivet setting tools
TAURUS® 1-4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 254 - 255 TAURUS® 5-6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 256 - 257 Spring-loaded trigger system for TAURUS® 1-4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 258 - 259 Accessories for TAURUS® tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 260 - 267 TAUREX 1-4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 268 - 269 TAUREX 5-6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 270 - 271 TAURUS® 1-4 Axial eco . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 272 - 273 TAURUS® 1-4 Axial . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 274 - 275 Spring-loaded trigger system for TAURUS® 1-4 Axial eco, TAURUS® 1-4 Axial . . . . . . . . . . . . . . 276 - 277 TAURUS® 1 Speed Rivet / TAURUS® 2 Speed Rivet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 278 - 279 TAURUS® 1 Speed Rivet Axial eco . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 280 - 281 PH 1, PH 2, PH 1-L, PH 2-KA, PH 1-VK, PH 2-VK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 282 - 285 PH-Axial . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 286 PH 2000 / PH 2000-BT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 287 Special accessories for blind rivet setting tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 288 - 289
Nosepieces for blind rivet setting tools (hand, battery powered and hydro-pneumatic)
Nosepieces for blind rivet setting tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 290 - 295
Lockbolt setting tools
TAURUS® 4 SRB with 90° angle head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 296 TAURUS® 5 compact SRB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 297 Head modules/heads for lockbolts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 298 - 299 TAURUS® 3 SRB / TAURUS® 4 SRB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 300 - 301 PowerBird® SRB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 302 - 303
Blind rivet hand nut setting tools GBM 5, GBM 10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 304 GBM 20, GBM 30 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 305 FireFly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 306 Battery powered blind rivet nut setting tools
FireBird®, FireBird® Gold Edition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 307
Hydro-pneumatic blind rivet nut setting tools FireFox® 1 F, FireFox® 2, FireFox® 2 F Axial eco . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 308 - 313 Repair tools for FireFox® . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 314
GBM 95 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 315
GESIPA® spare part kits
Spare part kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 316 - 318
The experts in blind riveting
241
Blind rivet hand tools NTX and NTX-F
(with self opening spring)
Flipper®
Spare part no.
Article no.
Designation#
Spare part no.
Article no.
Designation
1
705 2014
Tool housing with sleeve grip no. 15
1
701 2012
Housing with slide block, lever and grip
1F
705 4017
Tool housing with sleeve grip no. 15
2
701 2055
Pivot bolt
2
705 2022
Tool shanks with sleeve grip no. 16
3
701 2063
Snap ring
2F
705 4025
Tool shanks with sleeve grip no. 16
4
701 2020
Sleeve grip for housing no. 1
4
705 2049
Jaw housing
5
701 2187
Bolt
5•
705 2057
Jaws (2-part)
6
701 2160
Drive pawl
5a •
716 1069
Hard jaws (2-part) for CAP® blind rivets
7
701 2217
Spring dowel sleeve
8
701 2195
Self opening spring
6•
705 2065
Jaw pusher
9
701 2152
Sleeve grip for operating lever no. 11
7•
705 2073
Compression spring
10/18 •
705 1182
Nosepiece
7F•
705 4076
Compression spring
10/24 •
705 1247
Nosepiece
8
705 2081
Closure screw
10/29 •
705 1298
Nosepiece
9
705 2103
Lever
11
701 2144
Operating lever with sleeve grip
10/18 •
705 1182
Nosepiece
12
701 2209
Retaining spring
10/24 •
705 1247
Nosepiece
13
701 2179
Storage finger (3-part) per set
10/27 •
705 1271
Nosepiece
14
701 2039
Head
10/32 •
705 1328
Nosepiece
15
701 2241
O-ring for jaw housing no. 16
12
705 2111
Bolt
16
701 2098
Jaw housing with O-ring
13
705 2138
Bolt
17 •
705 2057
Jaws (2-part) per set
14
705 2146
Snap ring
18 •
701 2101
Jaw pusher
15
705 2154
Sleeve grip for tool housing no. 1
19
701 2136
Return spring
16
705 2162
Sleeve grip for tool shank no. 2
20
701 2071
Lock activator
17
705 2170
Maintenance wrench SW 10
21 •
701 2128
20 F •
705 4203
Self opening spring
21 F
705 4211
Strap
22
701 2225
23
701 2233
Compression spring Spent mandrel container with maintenance wrench Maintenance wrench SW 10
24
701 2047
Closure screw
• Wearing parts You will find detailed nosepiece allocation tables on page 290 - 295.
• Wearing parts You will find detailed nosepiece allocation tables on page 290 - 295.
Changeover set for plastic blind rivets Spare part no.
Article no.
Designation
10/30 K •
705 3304
Nosepiece
10/35 K •
705 3355
Nosepiece
10/40 K •
705 3401
Nosepiece
17 K •
705 3053
Jaws (2-part) per set
18 K
701 2985
Jaw pusher
24 K
701 2993
Closure screw
701 3000
Changeover set complete
• Wearing parts
242
The experts in blind riveting
Blind rivet hand tools HN 2 / HN 2-BT
(only for BULB-TITE®)
Spare part no.
Article no.
Designation
1
713 2018
Housing with, lever and grip
3
713 2034
Operating lever with pinion and grip
4
713 2042
Grip
6
713 2069
Transmission segment
8
713 2085
Gear rack
9
713 2093
Bolt
10
713 2107
Safety bolt
11
712 2128
Jaw pusher
12 •
713 2123
Jaw housing
13 •
713 2131
Compression spring
15 •
710 2151
Jaws (3-part) per set
16/29 •
717 1293
Nosepiece
16/32 •
717 1323
Nosepiece
16/36 •
717 1366
Nosepiece
16/40 •
717 1390
Nosepiece
16/45 •
717 1455
Nosepiece
19
713 2190
End block with guide tube
20
713 2204
Spent mandrel container
23
710 2216
Head
25
713 2255
Cylinder pin
176
717 1773
Universal wrench MSU Changeover set for BULB-TITE®
30
713 2263
16/26 BT •
717 1471
Nosepiece for 4 mm Ø BULB-TITE® rivets
16/32 BT •
717 1498
Nosepiece for 5.2 mm Ø BULB-TITE® rivets
16/42 BT •
717 1501
Nosepiece for 6.3 mm Ø BULB-TITE® rivets
16/31 MG •
717 9669
Nosepiece for 4.8 mm Ø MEGAGRIP ® rivets
16/41 MG •
717 9677
Nosepiece for 6.4 mm Ø MEGAGRIP ® rivets
106/14 •
715 1527
Jaws for BT and MG rivets
• Wearing parts
5
Blind rivet setting tools Spare parts
You will find detailed nosepiece allocation tables on page 290 - 295.
The experts in blind riveting
243
Blind rivet hand tools SN 2 (up to April 2010)
SN 2 (from May 2010)
Spare part no.
Article no.
Designation
Spare part no.
Article no.
Designation
1
712 2012
Housing
1
712 2358
Housing
2
712 2020
Grip
2
712 2359
Head
3
712 2039
Lazy tongue
3
712 2360
Jaw housing
5
712 2055
Spacer ring
4•
725 1613
Jaws (3-part)
10
712 2101
Lock activator
5•
712 2361
Jaw pusher
11
712 2128
Jaw pusher
6•
712 2362
Compression spring
12
710 2127
Jaw housing
7
712 2363
Locking nut
13 •
712 2136
Compression spring
8
712 2364
Lock activator
15 •
710 2151
Jaws (3-part) per set
10
712 2366
Sleeve, long
16/29 •
717 1293
Nosepiece
11
712 2367
Arm
16/32 •
717 1323
Nosepiece
12
712 2368
Lazy tongue segment, long
16/36 •
717 1366
Nosepiece
13
712 2369
Lazy tongue segment, short
16/40 •
717 1390
Nosepiece
14
712 2370
Grip
16/45 •
717 1455
Nosepiece
15
712 2371
Bolt
20
712 2209
Arm
16
712 2372
Screw M6 x 37
21
712 2217
Slide block
17
712 2373
Screw M6 x 29
23
710 2216
Head
18
712 2374
Screw M5 x 29
30 a
712 2306
Bolt
19
712 2375
Screw M5 x 20.5
30 b
712 2314
Bolt
20
712 2376
Outer sleeve
30 c
712 2322
Bolt
21
712 2377
Inner sleeve
32
712 2357
Snap ring
22
712 2378
Washer 6 x 1.8
176
717 1773
Universal wrench MSU
23
712 2379
Washer 5 x 1.8
24
712 2380
Washer 6 x 12 x 1.0
25
712 2381
Washer 5 x 0.9
26
712 2382
Washer 5 x 0.5
27
712 2383
Nut M6
28
712 2384
Snap ring
29
712 2385
Nut M5
30
712 2386
Washer 6 x 9 x 0.7
31
712 2387
Washer 6 x 0.5
32 •
725 1583
Nosepiece 17/24
33 •
725 2040
Nosepiece 17/27
34 •
725 2059
Nosepiece 17/29
35 •
725 2067
Nosepiece 17/32
36 •
725 2083
Nosepiece 17/36
37 •
725 2560
Nosepiece 17/40
38 •
724 3065
Nosepiece 17/45
• Wearing parts You will find detailed nosepiece allocation tables on page 290 - 295.
• Wearing parts
244
The experts in blind riveting
Battery powered blind rivet setting tools AccuBird ® Spare part no.
Article no.
Designation
Spare part no.
Article no.
Designation
1•
725 2075
Nosepiece 17/18
27
725 9142
Ballscrew drive, mounted
2•
725 1583
Nosepiece 17/24
28
725 1753
Stop disc
3•
725 2040
Nosepiece 17/27
29
725 9193
Pinion shaft, complete
4•
725 2059
Nosepiece 17/29
5•
725 2067
Nosepiece 17/32
30
725 9134
6•
725 2083
Nosepiece 17/36
31
725 1521
Plastic tube
7•
725 2202
Nosepiece 17/26 BT*
32
725 1893
Sintered-metal bushing
8•
725 2210
Nosepiece 17/32 BT*
33
725 9266
Magnetic holder, complete
9•
725 2229
Nosepiece 17/42 BT*
34
725 2008
Spring washer
10 •
725 4078
Retaining nosepiece 17/18 R
35
725 1990
Magnetic holder screw
11 •
725 4086
Retaining nosepiece 17/24 R
36
725 1850
E-control
12 •
725 4094
Retaining nosepiece 17/27 R
37
725 5066
Hose, silicone
13 •
725 4108
Retaining nosepiece 17/29 R
38 •
725 9223
Motor, complete
14 •
725 4116
Retaining nosepiece 17/32 R
39
725 2032
Housing screw, short
15 •
725 4124
Retaining nosepiece 17/36 R
40
725 2024
Housing screw, long
16
725 1591
Head
41
725 9274
Housing, complete
17 •
713 2123
Jaw housing
42
725 5058
Hanger
18 •
725 1613
Jaws (3-part)
43
725 5023
Nosepiece magazine
19 •
715 1527
Jaws (3-part) BT
44
725 2091
Magazine insert
20 •
725 1621
Jaw pusher
45
725 1834
Key
21 •
725 2245
Jaw pusher BT
46
725 1540
Protection bracket
22 •
717 9693
Compression spring
47
725 9282
Spent mandrel container, complete
23
725 1745
Wiper
48
725 9328
24
725 1605
Adapter
Extension Changeover set for BULB-TITE® (BT),
25
725 1982
Allen screw
26
725 9185
Bearing, complete
* for BULB-TITE® blind rivets
725 9290 725 2555
Drive, complete (Items 2, 16, 17, 18, 20, 22 - 29)
complete Safety lubricating grease, 40g tube
• Wearing parts
Blind rivet setting tools Spare parts
You will find detailed nosepiece allocation tables on page 290 - 295.
5
Detailed view of Item 30
The experts in blind riveting
245
Battery powered blind rivet setting tools AccuBird ® Pro Spare part no.
Article no.
Designation
Spare part no.
Article no.
Designation
1•
725 1583
Nosepiece 17/24
25
730 1043
Screw
2•
725 2040
Nosepiece 17/27
26 •
724 3316
Tube, short
3•
725 2059
Nosepiece 17/29
27
732 1002
Pinion shaft
4•
725 2067
Nosepiece 17/32
28
725 1753
Washer
5
759 1010
Steel head sleeve
29
732 1006
Drive unit, complete (16-39)
6•
756 1199
O-ring
30
725 1893
Sintered-metal bushing
7•
730 1014
Jaw housing
31
730 1034
Plate
8•
756 1172
Jaws (3-part)
32
730 1041
Screw
9•
732 1001
Jaw pusher
33
732 1007
Motor, complete
10 •
730 1038
Spring
34
732 1004
Control
11
730 1046
Connector
35
725 2032
Screw, short
12
730 1047
Threaded bush
36
730 1039
Screw
13
730 1107
Spring
37
725 2024
Screw, long
14
730 1005
Adapter
38
730 1027
Housing, complete
15
725 1982
Screw
39
725 5058
Hanger
16
730 1022
Bearing, complete
40
730 1029
Cable duct
17
730 1032
Ball screw drive
41
725 5023
Nosepiece magazine
18
7251680
Washer
42
725 2091
Magazine insert
19
730 1021
Bearing cage, complete
43
732 1008
Power Bird Pro key, complete
20
730 1004
Pin
44
730 1025
Tool bar
21
725 1907
Sintered metal roller
45
730 1019
Spent mandrel container, complete
22
726 2280
Lock washer
46
730 1020
Light, complete
23
730 1049
Magnet
47 •
730 1007
Battery
24 •
730 1015
Channel tube
730 1008
Battery charger (EU)
• Wearing parts
48
You will find detailed nosepiece allocation tables on page 290 - 295.
iled
ta De
246
vie
f wo
Item
730 1052
Battery charger (UK)
730 1053
Battery charger (USA)
730 1054
Battery charger (CN)
29
The experts in blind riveting
Battery powered blind rivet setting tools Spare part no.
Article no.
Designation
1•
725 2067
Nosepiece 17/32
Spare part no.
Article no.
Designation
27
725 9193
Pinion shaft, complete
2•
725 2083
3•
725 2560
Nosepiece 17/36
28
724 3197
Drive complete (Items 1, 13-15, 18, 20-27)
Nosepiece 17/40
29
724 3286
4•
PB tube
724 3065
Nosepiece 17/45
30
724 3308
Angle
5•
725 2202
Nosepiece 17/26 BT*
31
724 3316
P tube, short
6•
725 2210
Nosepiece 17/32 BT*
32
725 1893
Sintered-metal bushing
7•
725 2229
Nosepiece 17/42 BT*
33
725 9266
Magnetic holder, complete
8•
725 2237
Nosepiece 17/48 BT*
34
725 1990
Magnetic holder screw
9•
725 2250
Nosepiece 17/31 MG
35
724 6051
E-control
10 •
724 3146
Nosepiece 17/41 MG
36
724 2062
E-control for Gold Edition
11 •
725 4116
Retaining nosepiece 17/32 R
37
725 5066
Hose, silicone
12 •
725 4124
Retaining nosepiece 17/36 R
38 •
724 3103
Motor, complete
13
725 1591
Head
39
725 2032
Housing screw, short
14
713 2123
Jaw housing
40
725 2024
Housing screw, long
15 •
710 2208
Jaws (3-part)
41
724 3014
Housing, complete
16 •
715 1527
Jaws for 17/48 BT*
42
725 5058
Hanger
17 •
716 1026
Jaws for 106/14 MG
43
724 3034
Hanger, gold
18 •
724 3073
Jaw pusher (for BN > Ø 5)
44
725 5023
Nosepiece magazine
19
724 3294
Jaw pusher
45
725 2091
Magazine insert
20 •
724 3081
Compression spring
46
725 1834
Key
21
725 1745
Wiper
47
725 1540
Protection bracket
22
724 3138
Adapter
48
725 9282
23
725 1982
Allen screw
725 9185
Bearing, complete
724 3033
Spent mandrel container, complete Spent mandrel container, complete for
24
49
25
724 3189
Ballscrew drive, mounted
50
725 9328
Gold Edition Extension
725 1753
Stop disc
725 2555
Safety lubrication grease 40 g tube
26
* for BULB-TITE Blind rivets
• Wearing parts
** for MEGA GRIP® Blind rivets
You will find detailed nosepiece allocation tables on page 290 - 295.
®
Blind rivet setting tools Spare parts
PowerBird ® and PowerBird ® Gold Edition
5
Detailed view of Item 28
The experts in blind riveting
247
Battery powered blind rivet setting tools PowerBird ® Pro Gold Edition Spare part no.
Article no.
Designation
1•
725 2075
Nosepiece 17/18
Spare part no.
Article no.
Designation
30
726 2280
Locking washer
2•
725 1583
Nosepiece 17/24
31
730 1049
Permanent magnet
3•
725 2040
Nosepiece 17/27
32 •
730 1015
4•
725 2059
Nosepiece 17/29
5•
725 2067
Nosepiece 17/32
6•
725 2083
Nosepiece 17/36
33 34 • 35
730 1043 724 3316 730 1017
Channel tube Screw Tube, short Pinion shaft
7•
725 2560
Nosepiece 17/40
36
725 1753
Washer
8•
724 3065
Nosepiece 17/45
37
730 1018
Drive unit, complete
9•
725 2202
Nosepiece 17/26 BT
38
725 1893
Sintered-metal bushing
10 •
725 2210
Nosepiece 17/32 BT
39
730 1034
Plate
11 •
725 2229
Nosepiece 17/42 BT
40
730 1041
Screw
12 •
725 2237
Nosepiece 17/48 BT
41
730 1023
Motor, complete
12a •
725 2250
Nosepiece 17/31 MG
42
730 1000
Control
12b •
724 3146
Nosepiece 17/41 MG
43
725 2032
Screw, short
13
759 1010
Head
44
730 1039
Screw
14 •
756 1199
O-ring
45
725 2024
Screw. long
15 •
730 1014
Jaw housing
46
730 1027
Housing, complete
16 •
756 1172
Jaws (3-part)
47
724 3034
Hanger
17 •
730 1003
Jaw pusher
48
730 1029
Cable duct
18 •
730 1038
Spring
49
725 5023
Nosepiece magazine
19
730 1046
Connector
50
725 2091
Magazine insert
20
730 1047
Threaded bushing
51
730 1024
Power Bird Pro key, complete
21
730 1107
Spring
52
730 1025
Tool bar
22
730 1005
Adapter
53
730 1019
Spent mandrel container, complete
23
725 1982
Screw
54
730 1020
Light, complete
24
730 1022
Bearing, complete
55 •
730 1007
Battery
25
730 1032
Ballscrew drive
56
730 1008
Battery charger (EU)
26
725 1680
Washer
57
730 1052
Battery charger (UK)
27
730 1021
Bearing cage, complete
58
730 1053
Battery charger (USA)
28
730 1004
Pin
59
730 1054
Battery charger (CN)
29
725 1907
Sintered metal roller
60 •
732 1001
Jaw pusher
• Wearing parts You will find detailed nosepiece allocation tables on page 290 - 295.
ed
tail
De
248
vie
f wo
Item
37
The experts in blind riveting
Battery powered blind rivet setting tools PowerBird ® Pro Gold Edition with spring-loaded trigger system Spare part no.
Article no.
Designation
1•
756 1212
Nosepiece 17/18 AV for support sleeve AV 1, complete Nosepiece 17/20 AV for support sleeve AV, complete Nosepiece 17/22 AV ffor support sleeve AV 1, complete Nosepiece 17/24 for support sleeve AV 2, complete Nosepiece 17/27 AV for support sleeve AV 2, complete Nosepiece 17/29 AV for support sleeve AV 2, complete Nosepiece 17/32 AV for support sleeve AV 2, complete Nosepiece 17/36 AV for support sleeve AV 3, complete Nosepiece 17/40 AV for support sleeve AV 3, complete Nosepiece 17/45 AV for support sleeve AV 3, complete Union nut Steel head sleeve O-ring Support sleeve AV 1, complete Support sleeve AV 2, complete Support sleeve AV 3, complete O-ring Jaw housing Jaws (3-part) Jaw pusher Power Bird Pro Connector Threaded bush Spring Zig zag spring Spring Grooved dowel pin O-ring Casing Switch Adapter Screw Bearing Adapter Sleeve Bearing Needle bearing Ball screw drive
725 2240 725 2241 756 1213 756 1214 756 1215 756 1216 756 1217 756 1218 756 1219
48
730 1061 730 1059 716 3142 730 1089 730 1090 730 1091 756 1199 730 1014 756 1172 730 1003 730 1046 730 1047 730 1038 730 1107 756 1049 730 1062 756 2277 730 1056 730 1068 730 1082 725 1982 730 1057 730 1055 725 1648 725 1958 725 1931 730 1032
Article no.
Designation
29 30 31 32 33 34 35 36 • 37 38 • 39
725 1680 725 1915 730 1021 730 1004 725 1907 726 2280 730 1028 730 1015 730 1043 724 3316 730 1017 730 1092 730 1093 730 1094 725 1893 730 1034 730 1041 730 1023 730 1001 730 1000 725 2032 730 1039 725 2024 730 1027 724 3034 730 1029 725 5023 725 2091 730 1024 730 1025 730 1019 730 1020 730 1007 730 1008 730 1052 730 1053 730 1054 756 1186 756 1220 756 1221 756 1222 730 1060
Washer Needle bearing Bearing cage, complete Pin Sintered metal roller Lock washer Magnetic holder Channel tube Screw Tube Pinion shaft Drive unit 1, complete Drive unit 2, complete Drive unit 3, complete Sintered-metal bushing Plate Screw Motor Motor Control Screw short Screw Screw long Housing, complete Hanger Cable duct Nosepiece magazine Magazine insert Power Bird Pro key, complete Tool bar Spent mandrel container, complete Light, complete Battery Battery charger (EU) Battery charger (UK) Battery charger (USA) Battery charger (CN) Snap ring Nosepiece Nosepiece Nosepiece Support sleeve
40 41 42 43 44 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 • 59 60 61 62 63 64
• Wearing parts
49 19
61, 62, 63
50
18
64
16 14
51
11
A
42
48 47
56
2
41
48
ed
tail
De
49
21 20
15
13
60
43
17
f wo
vie
Item
29
12 28
10
40
9
27
8 26
5, 6, 7
4
25
A 23
3
36
24
37 38
35 32
22
1
34 30
40
31
33 39
47
54 44
32
52
33
57
Blind rivet setting tools Spare parts
2 3 4 5 6 7 8• 9• 10 • 11 • 12 13 14 15 16 • 17 18 19 20 21 22 23 24 25 26 27 28
Spare part no.
34
40
59
5
46 53 45 55
58
The experts in blind riveting
249
Battery powered blind rivet setting tools Spring loaded trigger system for PowerBird
®
Spare part no.
Article no.
Designation
Spare part no.
Article no.
Designation
1•
725 2067
Nosepiece 17/32
14
715 1032
Spring
2•
725 2083
Nosepiece 17/36
15
756 1108
O-ring
3•
725 2560
Nosepiece 17/40
16
724 4000
Bushing
4•
724 3065
Nosepiece 17/45
17
724 4005
Cover
5
724 4004
Steel head sleeve
18
724 4013
Stud bolt
6•
713 2123
Jaw housing
19
724 4007
Spring
7•
710 2208
Jaws (3-part)
20
724 4002
Trigger
8•
724 3073
Jaw pusher
21
719 0187
Cylinder pin
9
724 3138
Adapter
22
724 4008
Push Button
10 •
724 4010
Compression spring
23
724 4006
11
725 1745
Wiper
Housing, complete E-control for spring loaded trigger
12
724 4003
Union nut
13
724 4001
Adapter
724 4009 724 2025
system Tube wrench required for assemly
• Wearing parts
Accessories for AccuBird ® and PowerBird ® AccuBird® and PowerBird® angle head 90° Spare part no.
Article no.
Designation
1
725 1080
Fork head, complete
2
725 1081
Housing, complete
3
758 1232
Protecting cap
4
758 1085
Bolt
5
758 1093
Axis bolt
6
758 1105
Spacer
7•
725 2245
Jaw pusher
8•
725 1613
Jaws (3-part)
9•
758 1121
Jaw housing
10 •
725 2083
Nosepiece 17/36
11
758 1156
Steel head sleeve
12
758 1167
Coupler
13
758 1172
Angle
14
758 1180
Lock activator
15
758 1202
Lock activator
16
758 1225
Adapter
17 •
724 3081
Spring
18
756 1229
Screw
19
719 3610
Snap ring
20
719 9090
Washer
• Wearing parts
250
The experts in blind riveting
Battery powered blind rivet setting tools Accessories for AccuBird ® and PowerBird ® One-piece extension units Extension unit for AccuBird® 50 mm: 100 mm: 150 mm:
Article no. 725 1056 Article no. 725 1057 Article no. 725 1058
Spare part no.
Article no.
Designation
1
724 2191
Steel head sleeve
2
724 2192
Extension piece
3
725 1016
Jaw pusher
1
724 2329
Steel head sleeve
2
724 2330
Extension piece
3
725 2315
Jaw pusher
1
724 2531
Steel head sleeve
2
724 2532
Extension piece
3
725 1021
Jaw pusher
50 mm
100 mm
150 mm
Extension unit for PowerBird® Article no. 724 2054 Article no. 724 2055 Article no. 724 2056
Spare part no.
Article no.
Designation
1
724 2191
Steel head sleeve
2
724 2192
Extension piece
3
725 1605
Adapter
4
725 1745
Wiper
5
724 2193
Jaw pusher
1
724 2329
Steel head sleeve
2
724 2330
Extension piece
3
725 1605
Adapter
4
725 1745
Wiper
5
724 3251
Jaw pusher
1
724 2531
Steel head sleeve
2
724 2532
Extension piece
3
725 1605
Adapter
4
725 1745
Wiper
5
724 2533
Jaw pusher
50 mm
100 mm
150 mm
1
2
4 3
5
0.3
04.06.12
-
M.Leinw.
Rev.:
Datum
Aenderung:
gezeichnet
-
Zeichnung ins PDM-System
geprueft
Text
Zeichnung wurde mit CAD erstellt Datum Bearb.
Extension unit for PowerBird spring loaded trigger system
Gepr.
Name
Massstab
05.06.12 M. Leinweber -
Schutzvermerk DIN ISO
Werkstoff
Halbzeug
-
1:1
-
®
Blind rivet setting tools Spare parts
50 mm: 100 mm: 150 mm:
-
Maße ohne Toleranzangabe
Oberflaechenangaben nach
DIN-ISO 2768-mk
DIN EN ISO 1302
R
Benennung
UMRUESTSATZ
GESIPA Blindniettechnik GmbH PowerBird Verlaengerung 100 mm 64546 Mörfelden-Walldorf
50 mm
100 mm
Article no. 724 2194 Article no. 724 3023
Spare part no.
Article no.
Designation
1
724 2057
Steel head sleeve
2
724 2058
Extension piece
3
724 2059
Jaw pusher
1
724 3020
Steel head sleeve
2
724 3021
Extension piece
3
724 3251
Jaw pusher
1
2
3
0.0
05.09.13
-
Kolle J.
-
Rev.:
Datum
Aenderung:
gezeichnet
geprueft
Zeichnung ins
Zeichnung wurde mit CAD erstellt Datum Bearb. Gepr.
The experts in blind riveting
Ze
Ersatz fuer: -
5
50 mm: 100 mm:
erstellt in: PowerBird
M
Name
05.09.13 J. Kolle -
-
Massstab
1:1
Schutzverm
Werkstoff
Halbzeug
-
Maße ohne Toleranzangabe
251
DIN-ISO 2768-mk
Oberflaechenanga
DIN EN ISO
R
Benennung
EINHEIT
GESIPA Blindniettechnik GmbH 64546 Mörfelden-WalldorfVerlaengerungs- 100mm PowerBird erstellt in: -
Battery powered blind rivet setting tools Accessories for AccuBird ® Pro and PowerBird ® Pro Gold Edition One-piece extension units Extension unit for AccuBird® Pro +35 mm: +85 mm: +135 mm:
Article no. 732 1010 Article no. 732 1011 Article no. 732 1012
Spare part no.
Article no.
Designation
1
756 1017
Steel head sleeve
2
730 1097
Adapter
3
730 1069
Jaw pusher
1
756 1020
Steel head sleeve
2
730 1098
Adapter
3
730 1070
Jaw pusher
1
756 1033
Steel head sleeve
2
730 1099
Adapter
3
730 1071
Jaw pusher
+35 mm
+85 mm
+135 mm
Extension unit for PowerBird® Pro Gold Edition +35 mm: +85 mm: +135 mm:
Article no. 730 1086 Article no. 730 1087 Article no. 730 1088
Spare part no.
Article no.
Designation
1
756 1017
Steel head sleeve
2
730 1097
Adapter
3
758 1036
Intermediate bush
1
756 1020
Steel head sleeve
2
730 1098
Adapter
3
758 1037
Intermediate bush
1
756 1033
Steel head sleeve
2 3
730 1099 758 1031
Adapter Intermediate bush
+35 mm
+85 mm
+135 mm
Extension unit for PowerBird® Pro Gold Edition spring loaded trigger system +50 mm: +100 mm:
+50 mm
+100 mm
252
Article no. 730 1084 Article no. 730 1085
Spare part no.
Article no.
Designation
1
730 1075
Steel head sleeve AV
2
716 3142
O-ring
3
730 1095
Support sleeve AV, complete
4
730 1100
Adapter
5
758 1070
Intermediate bush1
6
756 1222
Nosepiece
7
756 1186
Snap ring
8
730 1073
Support sleeve AV
1
730 1076
Steel head sleeve AV
2
716 3142
O-ring
3
730 1096
Support sleeve AV, complete
4
730 1101
Adapter
5
758 1071
Intermediate bush1
6
756 1222
Nosepiece
7
756 1186
Snap ring
8
730 1074
Support sleeve AV
The experts in blind riveting
Battery powered blind rivet setting tools Accessories for AccuBird ® and PowerBird ® Multi-piece extension units AccuBird® extension unit 100 mm
1 1
arbitrary extension of the tool head in 100 mm steps Article no. 725 2293 Spare part no.
Article no.
Designation
1
725 2307
Extension sleeve
2
715 1209
Extension piece
3
725 2315
Jaw pusher
PowerBird® extension unit 100 mm
2
2
3
3
1
arbitrary extension of the tool head in 100 mm steps Article no. 724 3278
Spare part no.
Article no.
Designation
1
725 2307
Extension sleeve
2
715 1209
Extension piece
3
724 3251
Jaw pusher
2
3
Accessories for AccuBird ® Pro and PowerBird ® Pro Gold Edition Multi-piece extension units AccuBird® Pro extension unit 100 mm
arbitrary extension of the tool head in 100 mm steps Spare part no.
Article no.
Designation
1
725 2307
Extension sleeve
2
730 1101
Adapter
3
730 1072
Jaw pusher
Blind rivet setting tools Spare parts
Article no. 732 1009
PowerBird® Pro Gold Edition extension unit 100 mm arbitrary extension of the tool head in 100 mm steps
Spare part no.
Article no.
Designation
1
725 2307
Extension sleeve
2
730 1101
Adapter
3
724 3251
Jaw pusher
The experts in blind riveting
5
Article no. 730 1083
253
Hydro-pneumatic blind rivet setting tools TAURUS速1-4 Exploded drawing based on TAURUS速 2. Specifications of other models in the boxes.
Detailansicht zu Position 61
-
-
120
-
2
254
The experts in blind riveting
Hydro-pneumatic blind rivet setting tools TAURUS®-Type
1•
Article no.
Designation
Spare part no.
TAURUS®-Type
Article no.
Designation
725 2075
Nosepiece17/18
62
T4
759 1001
Grip extension
725 2269
Nosepiece17/20
63
T1
756 2101
Air cylinder 1, complete
3•
725 5077
Nosepiece17/22
64
T2
757 1240
Air cylinder 2, complete
4•
725 1583
Nosepiece17/24
65
T3
758 1114
Air cylinder 3, complete
5•
725 2040
Nosepiece17/27
66
T4
759 1003
725 2059
Nosepiece17/29
2•
6•
T1
T2
7•
725 2067
Nosepiece17/32
8•
725 2083
Nosepiece17/36
725 2560
Nosepiece17/40
10 •
724 3065
Nosepiece17/45
11 •
725 2202
Nosepiece17/26 BT*
12 •
725 2210
Nosepiece17/32 BT*
13 •
725 2229
Nosepiece17/42 BT*
14 •
725 2237
Nosepiece17/48 BT*
756 1202
Steel head sleeve
756 1199
O-ring
756 1180
Jaw housing
9•
15
T3, T4
T1, T2
16 • 17 •
T1, T2
756 1172
Jaws (3-part)
19 •
T1
756 1164
Jaw pusher 1
20 •
T2
757 1046
Jaw pusher 2
21
T1
756 2047
Tool head 1, assembled
22
T2, T3
757 1232
Tool head 2, assembled
23
T4
759 1002
Tool head 4, assembled
24
756 1229
Oil screw plug
25
756 1261
Sealing ring M4
26 •
756 1342
O-ring
27
756 2055
Seal holder, complete
28 •
715 8688
O-ring
29 •
756 1369
Rod seal
30
756 1377
Draw bar
31 • 32 • 33 •
756 1385 756 1034 756 1031
Piston seal Supporting ring Piston seal
18 •
34
T1
756 1156
Nozzle tube 1
35
T2
757 1020
Nozzle tube 2, long
36
T3, T4
758 1043
Nozzle tube 3, long
37
756 1997
O-ring
38
756 2063
Resetting piston, complete
39 •
756 1393
Piston seal
40
756 1431
Rod seal
41
T1
757 1352
Connecting piece 1
42
T2, T3, T4
757 1021
Connecting piece 2/3
43
756 1083
O-ring
44
770 2426
Snap ring
45
756 1091
O-ring
46
756 1113
End cap
47
756 1865
Retaining spring
48
756 1857
Retainer
49
756 1849
Adapter
50
757 1224
Lock washer
51
T1
757 1349
Connecting piece nut 1
52
T2, T3, T4
757 1022
53
T1, T2
756 2020
54
T3, T4
758 1238
Connecting piece nut 2/3 Spent mandrel container, complete Spent mandrel container, complete Flat gasket 1
55 •
756 1016
56
756 2098
57
756 2071
58
756 1520
59
756 1539
Slider
60
756 2160
Orifice
Grip, complete Distributing valve, complete Activation button
• Wearing parts / *** for PH 2000-Spent mandrel container
756 1030
Air cylinder 4, complete Pressure relief valve, complete O-ring
69
T2
757 1348
Silencer 2, complete
70
T3, T4
758 1211
Silencer 3, complete
71
756 1938
Connecting nipple
72
756 1970
Sealing ring
73
756 1628
Spacer cage
74
756 1601
Rod seal
75
756 1660
Control piston
76 •
756 2012
Piston seal
77
756 1687
Piston housing
756 2136
67 68
756 2209
O-ring
79
T1
756 1636
Stopper 1
80
T2
757 1070
Stopper 2
81
T3, T4
758 1068
Stopper 3
82
725 2032
Housing screw short
83
756 1032
O-ring
84
756 1040
Al nut
78
85 •
T1
756 1776
Piston seal
86 •
T2, T3
757 1216
Piston seal
87 •
T4
759 1014
Piston seal
88 •
T1
756 1768
Guide ring 1
89 •
T2, T3
757 1127
Guide ring 2
90 •
T4
759 1013
Guide ring 4
91 •
T1
756 1741
Piston seal
92 •
T2, T3
756 1989
Piston seal
93
T1
756 2144
Air piston 1, complete
94
T2
757 1267
Air piston 2, complete
95
T3
758 1130
Air piston 3, complete
96
T4
759 1005
Air piston 4, complete
97 •
T1
756 1806
O-ring
98 •
T2
757 1151
O-ring
99 •
T3, T4
758 1173
O-ring
100
T1
756 1784
Rod seal
101
T1
756 1792
Snap ring
102
T2, T3, T4
757 1143
V-profile ring
103
T1
756 2039
O-ring
104
T2
757 1194
O-ring
105
T3, T4
758 1157
O-ring
106
T1
756 2152
Cylinder 1, complete
107
T2
757 1275
Cylinder 2, complete
108
T3
758 1149
Cylinder 3, complete
109
T4
759 1006
Cylinder 4, complete
110
T1
756 1059
Bottom 1
111
T2
757 1011
Bottom 2
112
T3, T4
758 1017
Bottom 3
113
T3, T4
759 1010
Steel head sleeve 4
114 •
T3, T4
759 1009
Jaw housing 4
115 •
T3, T4
759 1007
Jaw pusher 4
116
T3, T4
759 1004
Damping ring 4
117
T3, T4
759 1008
Centre part 4
118
T1
773 1018
Rubber foot 1
119
T3,T4
758 1064
Rubber foot 3 - 4 Rubber foot 2 Jaw pusher changeover set Changeover set***
120
T2
772 1342
T2, T3
757 1353
T1
756 1104
T2, T3, T4
756 1107 715 8955
Blind rivet setting tools Spare parts
Spare part no.
You will find spare part kits for TAURUS®1-4 on page 316 - 318.
5
TAURUS®1-4
Changeover set*** Hydraulic oil refill bottle, 100 ml
You will find spare part kits for TAURUS®1-4 on page 316 - 318. The experts in blind riveting
255
Hydro-pneumatic blind rivet setting tools TAURUS速5-6
256
The experts in blind riveting
Hydro-pneumatic blind rivet setting tools TAURUS®5-6 Spare part no.
TAURUS®Type
Article no.
Designation
1
T5
760 1042
Tool head 5, assembled
2
T6
761 1003
Tool head 6, assembled
3
756 1261
Sealing ring M4
38
4
756 1229
Oil screw plug
39
5
760 1024
O-ring
6•
760 1025
O-ring
7
760 1043
Seal holder, complete
8•
760 1027
O-ring
9•
760 1028
Rod seal
10
760 1015
Draw bar
11 •
760 1029
Cylinder seal
12 •
760 1032
Supporting ring
13 •
760 1031
Piston seal
14
760 1026
O-ring
15
760 1044
Resetting piston, complete
16
760 1030
Lip ring
17 •
760 1033
Rod seal
18
760 1034
Spring
19
760 1009
Connecting piece
20
760 1035
V-profile ring
21
760 1036
Washer
22
760 1022
O-ring
23
760 1023
O-ring
24
760 1013
End cap
25
760 1020
Retaining spring
26
760 1005
Retainer
27
760 1007
Adapter
28
760 1004
Lock washer
29
760 1008
Connecting piece nut Spent mandrel container,
Spare part no.
TAURUS®Type
Article no.
Designation
36 •
756 1024
Flat gasket 2
37
759 1001
Grip extension
T5
760 1045
Air cylinder 5, complete
T6
761 1004
Air cylinder 6, complete Pressure relief valve,
40
756 2136
41
756 1030
complete O-ring
42
758 1211
Silencer 3, complete
43
756 1970
Seal
44
756 1938
Connecting nipple
45
756 1628
Spacer cage
46
756 1601
Rod seal
47
756 1660
Control piston
48 •
756 2012
Piston seal
49
756 1687
Piston housing
50
756 2209
O-ring
51
725 2032
Housing screw, short
52
758 1068
Stopper 3
53
756 1032
O-ring
756 1040
Al nut
55 •
T5
760 1040
Cylinder seal
56 •
T6
759 1014
Piston seal
57 •
T5
760 1019
Guide ring 5
58 •
T6
759 1013
Guide ring 4
59 •
T5
760 1039
Lip ring
60
T5
760 1047
Air piston 5, complete
61
T6
761 1006
Air piston 6, complete
62 •
758 1173
O-ring
63
756 1431
Rod seal
64
757 1143
V-profile ring
54
30
760 1048
758 1157
O-ring
756 1016
complete Flat gasket 1
65
31 •
66
T5
760 1046
Cylinder 5, complete
32
756 2098
Grip, complete
67
T6
761 1005
Cylinder 6, complete
33
756 1520
Activation button
68
760 1006
Al bottom
34
756 1539
Slider
69
758 1064
35
756 2160
Orifice
Rubber foot Hydraulic oil refill bottle, 100 ml
715 8955
5
Blind rivet setting tools Spare parts
• Wearing parts
The experts in blind riveting
257
Hydro-pneumatic blind rivet setting tools Spring loaded trigger system for TAURUS® 1-4 up to June 2013 Spare part no.
TAURUS-Type
Article no.
Designation
Article no.
Designation
1a
T1
756 1077
Tool head 1, assembled
15
756 1049
Spring
1b
T2, T3
757 1055
Tool head 2, assembled
21
756 1045
Control piston AV
1c
T4
759 1017
Tool head 4, assembled
23
759 1004
Damping ring 4
2
756 1078
Seal holder AV
24 a •
T1
756 1058
Jaw pusher 1
3
756 1046
Casing
24 b •
T2
757 1028
Jaw pusher 2
4
759 1018
Guiding sleeve
24 c •
T3, T4
759 1007
Jaw pusher 4
5
756 1047
Union nut
25 a
T1
756 1060
Centre part 1
6•
756 1108
O-ring
25 b
T2
757 1029
Centre part 2
7
756 1038
Steel head sleeve AV
25 c
T3, T4
759 1008
Centre part 4
9
756 1109
Stamp
26 •
759 1009
Jaw housing 4
13
756 1062
Grip AV, complete
Spare part no.
TAURUS-Type
• Wearing parts
258
The experts in blind riveting
Hydro-pneumatic blind rivet setting tools Spring loaded trigger system for TAURUS® 1-4 as from March 2013 21 18 16 30
12
26
8 7 13, 14, 15
3, 4, 5
A
1
19
20
22, 23, 24
9, 10, 11
A
6 25
2
Spare part no.
TAURUS®Type
T1
1•
T2
T3, T4 2
Article no.
Designation
Spare part no.
TAURUS®Type
Article no.
Designation
756 1212 725 2240
Nosepiece 17/18 AV
11
T3, T4
759 1007
Jaw pusher 4
Nosepiece 17/20 AV
12
759 1004
Damping ring 4
725 2241
Nosepiece 17/22 AV
13
T1
756 1060
Centre part 1
756 1213
Nosepiece 17/24 AV
14
T2
757 1029
Centre part 2
756 1214
Nosepiece 17/27 AV
15
T3, T4
759 1008
Centre part 4
756 1215
Nosepiece 17/29 AV
16
756 1047
Union nut
756 1216
Nosepiece 17/32 AV
17
756 1049
Spring
756 1217
Nosepiece 17/36 AV
18
756 1055
Allen screw
756 1218
Nosepiece 17/40 AV
19
756 1109*
Stamp
756 1219
Nosepiece 17/45 AV
20
756 1108
O-ring
756 1001
Steel head sleeve Support sleeve T1 AV,
756 1046
Casing
22
T1
756 1077
Tool head 1, assembled
complete Support sleeve T2 AV,
23
T2, T3
757 1055
Tool head 2, assembled
complete Support sleeve T3, T4, AV complete O-ring
24
T4
759 1017
Tool head 4, assembled
25
756 1062
Grip AV, complete
26
756 1186
Snap ring
3
T1
756 1329
4
T2
757 1329
5
T3, T4
758 1329 756 1199
6 7
759 1009
Jaw housing 4
8•
756 1172
Jaws (3-part)
9
T1
756 1058
Jaw pusher 1
10
T2
757 1028
Jaw pusher 2
21
27
T1
756 1220
Nosepiece
28
T2
756 1221
Nosepiece
29
T3, T4
756 1222
Nosepiece
756 1233*
Adjusting sleeve
Blind rivet setting tools Spare parts
27, 28, 29
17
• Wearing parts * By ordering the stamp (7561109) the adjusting sleeve (7561233) has to be
5
ordered adittionally (from date of purchase September 2014).
The experts in blind riveting
259
Hydro-pneumatic blind rivet setting tools Repair tools for TAURUS®
1
2
3
Repair tool set for TAURUS® 1-4 Article no. 756 2009 Spare part no.
Article no.
Designation
1
756 2005*
Allen key
2
756 2006*
Slot wrench
3
756 2008*
Clamp element for Taurus tool head
4
756 2007
Assembly device
*These tools are also suitable for FireFox® 1 F - 2
4
4
Changeover set spent mandrel container as for PH 2000
3
2
for TAURUS® 1: Article no. 756 1104
1
for TAURUS® 2,3,4: Article no. 756 1107 Spare part no.
Article no.
Designation
1
756 1105
End cap T 1, complete
1
756 1106
End cap T 2, 3 and 4, complete
2
715 8904
Spent mandrel container
3
756 1086
Cover
4
715 8963
Air deflector
260
TAURUS® 1
TAURUS® 2, 3 and 4
The experts in blind riveting
Hydro-pneumatic blind rivet setting tools Rivet counter sensor changeover set for TAURUS® 1-4 Article no. 756 1098 Spare part no.
Article no.
Designation
1
756 1072
Housing
2
756 1113
End cap
3
756 1089
Nut
4
756 1094
Hose
5
756 1073
Locking washer
6
756 1095
Connecting piece
7
757 1022
Connecting piece nut 2/3
8
719 2770
Cable tie
9
756 1090
Ring sensor
10
756 1097
Tube
11
756 1093
Screw connection
12
756 1092
Allen screw
9
6
1
2
7
11
5
3
4
12
8
10
Parallel head conversion kit for TAURUS® 1-4 Spare part no.
Article no.
Designation
1•
717 1366
Nosepiece 16/36
2
758 1156
Steel head sleeve
3•
758 1121
Jaw housing
4•
710 2208
Jaws (3-part)
5•
725 2245
Jaw pusher
6•
724 3081
Spring
7
756 1268
Nozzle tube
8
729 6173
Allen screw
9
756 1269
Housing
10
756 1272
Lock activator
11
756 1342
O-ring
12
756 1271
Intermediate screw
13
756 1270
Baseplate
14
756 1265
Suction nozzle
15
756 1266
Connection adapter
16
756 1267
Adapter
17
756 1273
Washer
18
757 1022
Connecting piece nut
19
760 1048
Spent mandrel container
Blind rivet setting tools Spare parts
Article no. 756 1280
• Wearing parts
6
7
14 11
12
13
10 9
16
17
18
19
5
1
3
2
4 5
15
8
The experts in blind riveting
261
Hydro-pneumatic blind rivet setting tools Extensions for TAURUS® tools One-piece extension units
Extension unit for TAURUS®1- 4 for for for for for for for for for for
TAURUS® TAURUS® TAURUS® TAURUS® TAURUS® TAURUS® TAURUS® TAURUS® TAURUS® TAURUS®
Type
1 1 1 2 2 2 2 3 3 3
50 mm: Article 100 mm: Article 150 mm: Article 50 mm: Article 100 mm: Article 150 mm: Article 200 mm: Article and 4 +35 mm: Article and 4 +85 mm: Article and 4 +135 mm: Article
Extension
50 mm
TAURUS® 1
100 mm
150 mm
50 mm
100 mm TAURUS 2 ®
150 mm
200 mm
+35 mm
TAURUS® 3 and 4
+85 mm
+135 mm
262
no. no. no. no. no. no. no. no. no. no.
756 756 756 757 757 757 757 758 758 758
2013 2015 1132 1016 1019 1079 1072 1021 1023 1035
Spare part no.
Article no.
Designation
1
756 1017
Steel head sleeve
2
756 2014
Adapter
3
756 1018
Jaw pusher
1
756 1020
Steel head sleeve
2
756 2016
Adapter
3
756 1021
Jaw pusher
1
756 1033
Steel head sleeve
2
758 1048
Adapter
3
758 1031
Jaw pusher
1
756 1017
Steel head sleeve
2
756 1019
Adapter
3
757 1014
Jaw pusher
1
756 1020
Steel head sleeve
2
756 2016
Adapter
3
757 1015
Jaw pusher
1
756 1033
Steel head sleeve
2
758 1048
Adapter
3
757 1028
Jaw pusher
1
757 1090
Steel head sleeve
2
757 1145
Adapter
3
757 1092
Jaw pusher
1
756 1017
Steel head sleeve
2
758 1040
Adapter
3
758 1036
Jaw pusher
1
756 1020
Steel head sleeve
2
758 1042
Adapter
3
758 1037
Jaw pusher
1
756 1033
Steel head sleeve
2
758 1048
Adapter
3
758 1031
Jaw pusher
1
2
3
The experts in blind riveting
Hydro-pneumatic blind rivet setting tools Extension unit for TAURUS®1- 4 with spring-loaded trigger system (as from March 2013)
Type
1 1 2 2 3 3
50 100 50 100 and 4 50 and 4 100
Extension
Spare part no.
1
50 mm
TAURUS® 1
2 3 4 5 6 7 8 1
100 mm
2 3 4 5 6 7 8 1
50 mm
TAURUS® 2
2 3 4 5 6 7 8 1
100 mm
2 3 4 5 6 7 8 1
50 mm
TAURUS®
2 3 4 5 6 7 8
3 and 4 1
100 mm
The experts in blind riveting
mm: mm: mm: mm: mm: mm:
2 3 4 5 6 7 8
Article Article Article Article Article Article
no. no. no. no. no. no.
756 756 757 757 758 758
1235 1236 1235 1236 1235 1236
Article no.
Designation
756 1212 725 2240 725 2241 758 1001 756 1330 756 2014 756 1151 756 1186 756 1220 758 1002 756 1212 725 2240 725 2241 758 1003 756 1331 756 2016 756 1154 756 1186 756 1220 758 1004 756 1213 756 1214 756 1215 756 1216 758 1001 757 1330 756 2014 757 1085 756 1186 756 1221 758 1002 756 1213 756 1214 756 1215 756 1216 758 1003 757 1331 756 2016 757 1084 756 1186 756 1221 758 1004 756 1217 756 1218 756 1219 758 1001 758 1330 756 2014 758 1070 756 1186 756 1222 758 1002 756 1217 756 1218 756 1219 758 1003 758 1331 756 2016 758 1071 756 1186 756 1222 758 1004
Nosepiece 17/18 AV Nosepiece 17/20 AV Nosepiece 17/22 AV Steel head sleeve AV Support sleeve AV, complete Adapter, complete Intermediate bush1 Snap ring Nosepiece Support sleeve AV Nosepiece 17/18 AV Nosepiece 17/20 AV Nosepiece 17/22 AV Steel head sleeve AV Support sleeve AV, complete Adapter, complete Intermediate bush 1 Snap ring Nosepiece Support sleeve AV Nosepiece 17/24 AV Nosepiece 17/27 AV Nosepiece 17/29 AV Nosepiece 17/32 AV Steel head sleeve AV Support sleeve AV, complete Adapter, complete Intermediate bush 2 Snap ring Nosepiece Support sleeve AV Nosepiece 17/24 AV Nosepiece 17/27 AV Nosepiece 17/29 AV Nosepiece 17/32 AV Steel head sleeve AV Support sleeve AV, complete Adapter, complete Intermediate bush 2 Snap ring Nosepiece Support sleeve AV Nosepiece 17/36 AV Nosepiece 17/40 AV Nosepiece 17/45 AV Steel head sleeve AV Support sleeve AV, complete Adapter, complete Intermediate bush 3/4 complete Snap ring Nosepiece Support sleeve AV Nosepiece 17/36 AV Nosepiece 17/40 AV Nosepiece 17/45 AV Steel head sleeve AV Support sleeve AV, complete Adapter, complete Intermediate bush 3/4, Snap ring Nosepiece Support sleeve AV
Blind rivet setting tools Spare parts
TAURUS® TAURUS® TAURUS® TAURUS® TAURUS® TAURUS®
5
for for for for for for
263
Hydro-pneumatic blind rivet setting tools Extensions for TAURUS® tools One-piece extension units
Extension unit for TAURUS®1- 4 spring-loaded trigger system (up to June 2013) for for for for for
TAURUS® TAURUS® TAURUS® TAURUS® TAURUS®
Type
1 1 2 2 3 and 4
Extension
50 100 50 100 50
mm: mm: mm: mm: mm:
Article Article Article Article Article
no. no. no. no. no.
756 756 757 757 758
1146 1147 1010 1009 1014
Spare part no.
Article no.
Designation
1
756 1149
Steel head sleeve
2
756 1152
Support sleeve
3
756 2014
Adapter
4
756 1151
Intermediate bush
1
756 1153
Steel head sleeve
2
756 1155
Support sleeve
3
756 2016
Adapter
4
756 1154
Intermediate bush
1
756 1149
Steel head sleeve
2
756 1152
Support sleeve
3
756 2014
Adapter
4
757 1085
Intermediate bush
1
756 1153
Steel head sleeve
2
756 1155
Support sleeve
3
756 2016
Adapter
4
757 1084
Intermediate bush
1
756 1149
Steel head sleeve
2
756 1152
Support sleeve
3
758 1040
Adapter
TAURUS®
4
758 1070
Intermediate bush
3-4
1
756 1153
Steel head sleeve
2
756 1155
Support sleeve
3
758 1042
Adapter
4
758 1071
Intermediate bush
50 mm TAURUS® 1 100 mm
50 mm TAURUS® 2 100 mm
50 mm
100 mm
Multi-piece extension units
Extension modules for TAURUS® 1- 4 arbitrary extension of the tool head in 100 mm steps for TAURUS® 1: Article no. 756 2024 for TAURUS® 2: Article no. 757 1086 for TAURUS® 3 and 4: Article no. 758 1073 Type
TAURUS® 1
TAURUS® 2
TAURUS
®
3-4
264
Spare part no.
Article no.
Designation
1
725 2307
Extension sleeve
2
715 1209
Extension piece
3
756 1154
Intermediate bush
1
725 2307
Extension sleeve
2
715 1209
Extension piece
3
757 1084
Intermediate bush
1
725 2307
Extension sleeve
2
715 1209
Extensionstück
3
758 1071
Intermediate bush
1
2
3
The experts in blind riveting
Hydro-pneumatic blind rivet setting tools Heads for TAURUS® 5-6 for 7.8mm (5/16“) TIBULB structure rivet Article no. 760 0201 Spare part no.
Article no.
1
760 1061 Nozzle tube, complete
2
760 1054 Damping ring
3 4• 5 6
1
Designation
760 1058 Jaw pusher 760 1084 Jaw** 760 1060 Jaw housing
5
2
4 7
3
760 1059 Centre part
7•
760 1057 Nosepiece 18/53
8
760 1049 Steel head sleeve
9
760 1024 O-ring
6
9 8
• Wearing parts ** For changing the complete set you have to order 4 Jaws
for 9.8mm (3/8“) Magna-Lok® structure rivet Article no. 760 0202 Spare part no.
Article no.
Designation
1
760 1055
Nozzle tube, complete
2
760 1054
Damping ring
3
760 1051
Jaw pusher
4•
760 1056
Jaws, 3-part
5
760 1053
Jaw housing
6
760 1059
Centre part
7•
760 1057
Nosepiece 18/63
8
760 1049
Steel head sleeve
9
760 1024
O-ring
1 2 5 4 7
3
6
9 8
5
Blind rivet setting tools Spare parts
• Wearing parts
The experts in blind riveting
265
Hydro-pneumatic blind rivet setting tools Angle heads for TAURUS® blind rivet setting tools Angle head 90° compact for TAURUS® 1-2 Article no. 758 0102 Spare part no.
Article no.
Designation
1
758 1249
Housing
2
758 1085
Bolt
3
758 1093
Axis bolt
4
758 1105
Spacer
5•
725 2245
Jaw pusher
6•
725 1613
Jaws (3-part)
7•
758 1121
Jaw housing
8
758 1129
Fork head
9•
725 2083
Nosepiece 17/36
10
758 1218
Ring
11
758 1232
Protecting cap
12
758 1156
Steel head sleeve
13
758 1167
Coupler
14
758 1172
Angle
15
758 1180
Lock activator
16
758 1202
Lock activator
17
758 1225
Adapter
18 •
724 3081
Spring
19
756 1229
Screw
20 •
756 1199
O-ring
21
719 3610
Snap ring
22
719 9090
Washer
• Wearing parts
266
The experts in blind riveting
Hydro-pneumatic blind rivet setting tools Angle heads for TAURUS® blind rivet setting tools Angle head 90° for TAURUS® 1- 4 Article no. 758 0101 Spare part no.
Article no.
Designation
1
758 1247
Housing
2
758 1220
Protecting cap
3
758 1214
Bolt
4
758 1216
Axis bolt
5
758 1213
Spacer
6•
712 2128
Jaw pusher
7•
715 1527
Jaws (3-part)
8•
758 1212
Jaw housing
9
758 1217
Fork head
10 •
725 1199
Nosepiece 17/45
11
758 1218
Ring
12
758 1221
Steel head sleeve
13
758 1223
Angle
14
758 1224
Lock activator
15
758 1215
Lock activator
16
758 1225
Adapter
17 •
705 2073
Spring
18
756 1229
Screw
19 •
756 1237
O-ring
20
758 1227
Snap ring
21
719 9090
Washer
5
Blind rivet setting tools Spare parts
• Wearing parts
The experts in blind riveting
267
Hydro-pneumatic blind rivet setting tools TAUREX 1-4 Exploded drawing based on TAUREX速 1. Specifications of other models in the boxes.
-
, 128
268
The experts in blind riveting
Hydro-pneumatic blind rivet setting tools TAUREX 1-4 Designation
725 2075
Nosepiece17/18
65
Spare part no.
TAURUS-Type
Article no.
Designation
756 1431
Rod seal
725 2269
Nosepiece17/20
66
T1
757 1352
Connecting piece 1
3•
725 5077
Nosepiece17/22
67
T2, T3, T4
757 1021
Connecting piece 2/3
4•
725 1583
Nosepiece17/24
68
756 1083
O-ring
5•
725 2040
Nosepiece17/27
69
770 2426
Snap ring
725 2059
Nosepiece17/29
70
756 1091
O-ring
7•
725 2067
Nosepiece17/32
71
756 1113
End cap
8•
725 2083
Nosepiece17/36
72
756 1865
Retaining spring
725 2560
Nosepiece17/40
73
756 1857
Retainer
10 •
724 3065
Nosepiece17/45
74
756 1849
Adapter
11 •
725 2202
Nosepiece17/26 BT*
75
757 1224
Lock washer
12 •
725 2210
Nosepiece17/32 BT*
76
T1
757 1349
Supporting nut 1
13 •
725 2229
Nosepiece17/42 BT*
77
T2, T3, T4
757 1022
14 •
725 2237
Nosepiece17/48 BT*
78
T1, T2
756 2020
Supporting nut 2/3 Spent mandrel contai-
79
T3, T4
758 1238
80
T1
764 1048
ner, complete Air cylinder TAUREX 1
81
T2
765 1048
Air cylinder TAUREX 2
82
T3
766 1048
Air cylinder TAUREX 3
83
T4
767 1048
Air cylinder TAUREX 4 Pressure relief valve,
2•
6•
9•
T1
Article no.
T2
T3, T4
15
759 1010
Steel head sleeve 4
16 •
756 1199
O-ring
17 •
759 1009
Jaw housing 4
18 •
756 1172
Jaw 15°
19 •
T1
756 1058
Jaw pusher AV1
20 •
T2
757 1028
Jaw pusher AV2
21 •
T3, T4
759 1007
Jaw pusher 4
759 1004
Damping ring 4
756 1060
Centre part AV1
22 23
T1
24
T2
757 1029
Centre part AV2
25
T3, T4
759 1008
Centre part 4
26
764 1002
Standpipe
27
756 1210
O-ring
28 •
756 1024
Flat gasket 2
29
764 1003
Head adapter
30
719 0956
O-ring
31
764 1001
Hose connector
32
764 1007
Hydraulic hose
33
764 1015
Hose casing
34
764 1011
35
764 1009
Hydraulic seal rings Plug-in coupling con-
36
764 1008
nector Plug-in coupling sleeve
37
764 1006
Hose connector cylinder
38
T1, T2, T3
764 1005
Spacer tube
39
T4
767 1001
Spacer tube
40
764 1004
Cylinder adapter
41
756 1032
O-ring
42
764 1010
Screw-in connection
43
764 1012
Coding ring, green
44
764 1013
Coding ring, red
45
764 1014
PU tube
46
756 1261
Sealing ring M4
47
756 1229
Oil screw plug
48
764 1016
Filling adapter
49
764 1017
PU tube
50
756 2047
Tool head, assembled
51 •
756 1342
O-ring
52
756 2055
Seal holder, complete
53 •
715 8688
O-ring
54 •
756 1369
Rod seal
55
756 1377
Draw bar
56 •
756 1034
Supporting ring
57 •
756 1031
Piston seal
58 •
756 1385
Piston seal
59
T1
756 1156
Nozzle tube 1
60
T2
757 1020
Nozzle tube 2, long
61
T3, T4
758 1043
Nozzle tube 3, long
62
756 1997
63
756 2063
O-ring Resetting piston, com-
64 •
756 1393
• Wearing parts * for BULB-TITE® blind rivets ** for MEGA GRIP® blind rivets
The experts in blind riveting
plete Piston seal
ner, complete Spent mandrel contai-
84
756 2136
85
756 1030
complete O-ring
86
T2
757 1348
Silencer 2, complete
87
T3, T4
758 1211
Silencer 3, complete
88
756 1938
Connecting nipple
89
756 1970
Sealing ring
90
756 1628
Spacer cage
91
756 1601
Rod seal
92
756 1660
Control piston
93 •
756 2012
Piston seal
94
756 1687
Piston seal
756 2209
O-ring
96
T1
756 1636
Stopper 1
97
T2
757 1070
Stopper 2
98
T3, T4
758 1068
Stopper 3
99
725 2032
Housing screw short
100
756 1040
Al nut
95
101 •
T1
756 1776
Piston seal
102 •
T2, T3
757 1216
Piston seal
103 •
T4
759 1014
Piston seal
104 •
T1
756 1768
Guide ring 1
105 •
T2, T3
757 1127
Guide ring 2
106 •
T4
759 1013
Guide ring 4
107 •
T1
756 1741
Piston seal
108 •
T2, T3
756 1989
Piston seal
109
T1
756 2144
Air piston 1, complete
110
T2
757 1267
Air piston 2, complete
111
T3
758 1130
Air piston 3, complete
112
T4
759 1005
Air piston 4, complete
113 •
T1
756 1806
O-ring
114 •
T2
757 1151
O-ring
115 •
T3, T4
758 1173
O-ring
116
T1
756 1784
Rod seal
117
T1
756 1792
Snap ring
118
T2, T3, T4
757 1143
V-profile ring
119
T1
756 2039
O-ring
120
T2
757 1194
O-ring
121
T3, T4
758 1157
O-ring
122
T1
756 2152
Cylinder 1, complete
123
T2
757 1275
Cylinder 2, complete
124
T3
758 1149
Cylinder 3, complete
125
T4
759 1006
Cylinder 4, complete
126
T1
756 1059
Bottom 1
127
T2
757 1011
Bottom 2
128
T3, T4
758 1017
Bottom 3 Hydraulic oil refill bottle, 100 ml
715 8955
Blind rivet setting tools Spare parts
TAURUS-Type
1•
5
Spare part no.
269
Hydro-pneumatic blind rivet setting tools TAUREX 5-6
270
The experts in blind riveting
Hydro-pneumatic blind rivet setting tools TAUREX 5-6 Spare part no.
TAURUS®Type
Article no.
Designation
1
764 1002
Standpipe
2
756 1210
O-ring
3•
756 1024
4 5
Article no.
Designation
41
760 1036
Washer
42
760 1022
O-ring
Flat gasket 2
43
760 1023
O-ring
764 1003
Head adapter
44
760 1013
End cap
719 0956
O-ring
45
760 1020
Retaining spring
6
764 1001
Hose connector
46
760 1005
Retainer
7
764 1007
Hydraulic hose
47
760 1007
Adapter
8
764 1015
Hose casing
48
760 1004
Lock washer
9
764 1011
49
760 1008
10
764 1009
Hydraulic seal rings Plug-in coupling con-
760 1048
Connecting piece nut Spent mandrel container,
11
764 1008
nector Plug-in coupling sleeve
50
12
764 1006
Hose connector cylinder
13
768 1001
Spacer tube
14
764 1004
Cylinder adapter
15
756 1032
O-ring
16
764 1010
Screw-in connection
17
764 1012
Coding ring, green
18
764 1013
Coding ring, red
19
764 1014
PU tube
20
756 1261
Sealing ring M4
21
756 1229
Oil screw plug
22
764 1016
Filling adapter
23
764 1017
PU tube
24
760 1042
Tool head, assembled
25
760 1024
O-ring
26 •
760 1025
O-ring
27
760 1043
Seal holder, complete
28 •
760 1027
O-ring
29 •
760 1028
Rod seal
30
760 1015
Draw bar
31 •
760 1029
Cylinder seal
32 •
760 1032
Supporting ring
33 •
760 1031
Piston seal
34
760 1026
35
760 1044
O-ring Resetting piston,
Spare part no.
TAURUS®Type
51
T5
768 1048
52
T6
769 1048
complete Air cylinder TAUREX 5 Air cylinder TAUREX 6 Pressure relief valve,
53
756 2136
54
756 1030
complete O-ring
55
758 1211
Silencer 3, complete
56
756 1970
Seal
57
756 1938
Connecting nipple
58
756 1628
Spacer cage
59
756 1601
Rod seal
60
756 1660
Control piston
61 •
756 2012
Piston seal
62
756 1687
Piston housing
63
756 2209
O-ring
64
725 2032
Housing screw, short
65
758 1068
Stopper 3
756 1040
Al nut
67 •
T5
760 1040
Cylinder seal
68 •
T6
759 1014
Piston seal
69 •
T5
760 1019
Guide ring 5
70 •
T6
759 1013
Guide ring 4
71 •
T5
760 1039
Lip ring
72
T5
760 1047
Air piston 5, complete
73
T6
761 1006
Air piston 6, complete
66
74 •
758 1173
O-ring
75
756 1431
Rod seal
36
760 1030
complete Lip ring
76
757 1143
V-profile ring
37 •
760 1033
Rod seal
77
758 1157
O-ring
38
760 1034
Spring
78
T5
760 1046
Cylinder 5, complete
39
760 1009
Connecting piece
79
T6
761 1005
Cylinder 6, complete
40
760 1035
V-profile ring
80
760 1006
Al bottom Hydraulic oil refill bottle, 100 ml
715 8955
5
Blind rivet setting tools Spare parts
• Wearing parts
The experts in blind riveting
271
Hydro-pneumatic blind rivet setting tools TAURUS速 1-4 Axial eco
(T4)
272
c
The experts in blind riveting
Hydro-pneumatic blind rivet setting tools TAURUS® 1-4 Axial eco T1
3b 3c
Article no.
Designation
Spare part no.
TAURUS-Type
Article no.
Designation
756 1183 Tool head 1, assembled
57l
725 2237 Nosepiece 17/48 BT*
T2, T3
757 1087 Tool head 2, assembled
57m
725 2250 Nosepiece 17/31 MG**
T4
759 1036 Tool head 4, assembled
57n
724 3146 Nosepiece 17/41 MG**
757 1399 Grip FA, complete
64
756 1539 Slider
4 7a
T1
756 2144 Air piston 1, complete
65
757 1023 Hose
7b
T2
757 1267 Air piston 2, complete
66
757 1347 Screw connection
7c
T3
758 1130 Air piston 3, complete
67
7d
T4
759 1005 Air piston 4, complete
68a
T1, T2
756 1202 Steel head sleeve
756 2063 Resetting piston, complete
68b
T3, T4
759 1010 Steel head sleeve 4
757 1348 Silencer 2, complete
70 72a
T1
72b
T2
757 1070 Stopper 2
72c
T3, T4
758 1068 Stopper 3
73a
T1
73b
T2, T3, T4
8 9a
T2
9b
T3, T4
14a
T1
758 1211 Silencer 3, complete Distributing valve, 756 2071 complete 756 1242 Air cylinder 1 Axial eco
14b
T2
757 1242 Air cylinder 2 Axial eco
14c
T3
758 1242 Air cylinder 3 Axial eco
14d
T4
759 1242 Air cylinder 4 Axial eco Pressure relief valve, 756 2136 complete 715 8262 Valve, complete
11
15 16 19a
T1
756 2152 Cylinder 1, complete
19b
T2
757 1275 Cylinder 2, complete
19c
T3
758 1149 Cylinder 3, complete
19d
T4
756 1849 Adapter
21 22
759 1006 Cylinder 4, complete 756 1113 End cap
20 T4
759 1001 Grip extension
23
756 1040 Al nut
26
756 1938 Connecting nipple
27
757 1179 Hanger
29
756 2160 Orifice
30a
T1
756 1059 Bottom 1
30b
T2
757 1011 Bottom 2
30c
T3, T4
758 1017 Bottom 3
32
T3, T4
759 1004 Damping ring 4 756 2055 Seal holder, complete
33
756 1628 Spacer cage
34 35a
T1
756 1164 Jaw pusher 1
35b
T2
757 1046 Jaw pusher 2
35c
T3. T4
759 1007 Jaw pusher 4
38a
T1
756 1156 Nozzle tube 1
38b
T2
757 1020 Nozzle tube 2, long
38c
T3, T4
758 1043 Nozzle tube 3, long
40 •
756 1016 Flat gasket 1
41 •
756 1024 Flat gasket 2
42a •
T1
756 1768 Guide ring 1
42b •
T2, T3
757 1127 Guide ring 2
42c •
T4
759 1013 Guide ring 4 756 1172 Jaws (3-part)
43 • 44a •
T1, T2
759 1009 Jaw housing
44b •
T3, T4
759 1009 Jaw housing 4
49
757 1371 Holder
54
756 1687 Piston housing
56
T3, T4
759 1008 Centre part 4
57a
725 2075 Nosepiece 17/18
57b
725 1583 Nosepiece 17/24
57c
725 2040 Nosepiece 17/27
57d
725 2059 Nosepiece 17/29
57e
725 2067 Nosepiece 17/32
57f
725 2083 Nosepiece 17/36
57g
725 2560 Nosepiece 17/40
57h
724 3065 Nosepiece 17/45
57i
725 2202 Nosepiece 17/26 BT*
57j
725 2210 Nosepiece 17/32 BT*
57k
725 2229 Nosepiece 17/42 BT*
757 1224 Lock washer
756 1660 Control piston 756 1636 Stopper 1
757 1352 Connecting piece 1 757 1021 Connecting piece 2/3
81
756 1377 Draw bar
83
756 1261 Sealing ring
84
756 1970 Sealing ring 756 1181 Grip
86 87a •
T1
756 1776 Piston seal
87b •
T2, T3
757 1216 Piston seal
87c •
T1
759 1014 Piston seal 756 1385 Piston seal
88 • 89a •
T1
756 1741 Piston seal
89b •
T2, T3
756 1989 Piston seal
89c •
756 2012 Piston seal
90 •
756 1393 Piston seal
92 •
756 1031 Piston seal
93
719 5659 Tube
94
719 5672 Screw connection
95
725 2032 Housing screw, short
96
756 1229 Oil screw plug 756 1601 Rod seal
97 98a
T1
98b
T2, T3, T4
756 1784 Rod seal 756 1431 Rod seal 756 1369 Rod seal
99 •
756 1034 Supporting ring
100 •
757 1183 Fillister head screw
101
712 2383 Nut
102
756 1806 O-ring
104a •
T1
104b •
T2
757 1151 O-ring
104c •
T3, T4
758 1173 O-ring
105a
T1
756 2039 O-ring
105b
T2
757 1194 O-ring
105c
T3, T4
758 1157 O-ring
106
756 1030 O-ring
107
756 2209 O-ring
108 •
756 1342 O-ring
112
756 1032 O-ring
113 •
715 8688 O-ring
116
756 1091 O-ring
118
756 1083 O-ring
119
756 1997 O-ring
120 •
756 1199 O-ring
122
719 0297 Screw
Blind rivet setting tools Spare parts
TAURUS-Type
3a
770 2426 Snap ring
123 124a
T1
124b
T2, T3, T4
756 1792 Snap ring
5
Spare part no.
757 1143 V-profile ring
125
757 1180 Allen screw
126
719 7147 Allen screw 719 7349 Hose 756 1188 Foam tube Hydraulic oil refill bottle, 715 8955 100 ml
• Wearing parts * for BULB-TITE® blind rivets ** for MEGA GRIP® blind rivets
The experts in blind riveting
273
Hydro-pneumatic blind rivet setting tools TAURUS速 1-4 Axial
c (T4)
274
The experts in blind riveting
Hydro-pneumatic blind rivet setting tools TAURUS® 1-4 Axial Type
3a
T1
3b 3c
Article no.
Designation
Spare part no.
Type
Article no.
Designation
757 1396 Tool head 1, assembled
63l •
725 2237 Nosepiece 17/48 BT*
T2, T3
757 1397 Tool head 2, assembled
63m •
725 2250 Nosepiece 17/31 MG**
T4
757 1398 Tool head 4, assembled
63n • 70
724 3146 Nosepiece 17/41 MG**
757 1399 Grip FA, complete
4
756 1539 Slider
7a
T1
756 2144 Air piston 1, complete
71
757 1023 Hose
7b
T2
757 1267 Air piston 2, complete
72
757 1347 Screw connection
7c
T3
758 1130 Air piston 3, complete
73
757 1224 Lock washer
7d
T4
759 1005 Air piston 4, complete
74
759 1010 Steel head sleeve 4
756 2063 Resetting piston, complete
76
8
756 1660 Control piston 756 1636 Stopper 1
9a
T2
757 1348 Silencer 2, complete
78b
T1
9b
T3, T4
78a
T2
757 1070 Stopper 2
78c
T3, T4
758 1068 Stopper 3
14a
T1
758 1211 Silencer 3, complete Distributing valve, 756 2071 complete 756 1241 Air cylinder 1 Axial
14b
T2
757 1241 Air cylinder 2 Axial
86
14c
T3
758 1241 Air cylinder 3 Axial
87a
T1
14d
T4
759 1241 Air cylinder 4 Axial
87b
T2
757 1376 Adapter 2, ext. 150mm
756 2136 Pressure relief valve,
87c
T3, T4
757 1389 Adapter 3, ext. 150mm
11
15
757 1352 Connecting piece 1
79a
T1
79b
T2, T3, T4
757 1021 Connecting piece 2/3 756 1377 Draw bar 757 1388 Adapter 1, ext. 150mm
20a
T1
756 2152 Cylinder 1, complete
88
757 1377 Adapter, ext. 150mm
20b
T2
757 1275 Cylinder 2, complete
90
756 1261 Sealing ring M4
20c
T3
758 1149 Cylinder 3, complete
91
20d
T4
759 1006 Cylinder 4, complete
94a •
T1
756 1776 Piston seal
756 1113 End cap
94b •
T2, T3
757 1216 Piston seal
756 1849 Adapter
94c •
T4
759 1001 Grip extension
95 •
24
757 1369 Adapter
96a •
T1
756 1741 Piston seal
25
756 1040 Al nut
96b •
T2, T3
756 1989 Piston seal
28
756 1938 Connecting nipple
96c •
756 2012 Piston seal
29
757 1368 Hanger
97 •
756 1393 Piston seal
31
756 1520 Activation button
99 •
756 1031 Piston seal
32
756 2160 Orifice
100
719 5659 Tube
21 22 23
T4
756 1970 Sealing ring
759 1014 Piston seal 756 1385 Piston seal
33a
T1
756 1059 Bottom 1
101
719 5672 Screw connection
33b
T2
757 1011 Bottom 2
102
725 2032 HousingsScrew, short
33c
T3, T4
758 1017 Bottom 3
103
756 1229 Oil screw plug
35
759 1004 Damping ring 4
104
36
756 2055 Seal holder, complete
105a
T1
37
756 1628 Spacer cage
105b
T2, T3, T4
38
757 1370 Spacer
106 •
756 1369 Rod seal 756 1034 Supporting ring
756 1601 Rod seal 756 1784 Rod seal 756 1431 Rod seal
39a
T1
756 1058 Jaw pusher 1
107 •
39b
T2
757 1028 Jaw pusher 2
108
39c
T3, T4
759 1007 Jaw pusher 4
110a •
T1
42a
T1
756 1156 Nozzle tube 1
110b •
T2
757 1151 O-ring
42b
T2
757 1020 Nozzle tube 2, long
110c •
T3, T4
758 1173 O-ring
42c
T3, T4
756 2039 O-ring
712 2383 Nut
758 1043 Nozzle tube 3, long
111a
T1
44 •
756 1016 Flat gasket 1
111b
T2
757 1194 O-ring
45 •
756 1024 Flat gasket 2
111c
T3, T4
758 1157 O-ring
46a •
T1
756 1768 Guide ring 1
112
756 1030 O-ring
46b •
T2, T3
757 1127 Guide ring 2
113
756 2209 O-ring
46c •
T4
759 1013 Guide ring 3
114 •
756 1342 O-ring
119
756 1032 O-ring
120 •
715 8688 O-ring
47 •
756 1172 Jaw 3-tlg.
48 •
759 1009 Jaw housing
53
757 1392 Grip
122
756 1091 O-ring
54
757 1371 Holder
124
756 1083 O-ring
60
756 1687 Piston housing
125
756 1997 O-ring
Blind rivet setting tools Spare parts
756 1806 O-ring
62a
T1
756 1060 Centre part 1
126 •
756 1199 O-ring
62b
T2
757 1029 Centre part 2
127
719 0297 Screw
62c
T3, T4
759 1008 Centre part 4
128
757 1384 Hexagon head screw
63a •
725 2075 Nosepiece 17/18
129
770 2426 Snap ring
63b •
725 1583 Nosepiece 17/24
130
63c •
725 2040 Nosepiece 17/27
131a
T1
63d •
725 2059 Nosepiece 17/29
131b
T2, T3, T4
63e •
725 2067 Nosepiece 17/32
132
719 7147 Allen screw
133
757 1383 Cylinder pin
757 1143 Snap ring 756 1792 Snap ring 757 1143 V-profile ring
63f •
725 2083 Nosepiece 17/36
63g •
725 2560 Nosepiece 17/40
719 7349 Hose
63h •
724 3065 Nosepiece 17/45
756 1188 Foam tube
63i •
725 2202 Nosepiece 17/26 BT*
63j •
725 2210 Nosepiece 17/32 BT*
63k •
725 2229 Nosepiece 17/42 BT*
715 8955
• Wearing parts
5
Spare part no.
Hydraulic oil refill bottle, 100 ml
* for BULB-TITE® Blind rivets
** for MEGA GRIP® Blind rivets
The experts in blind riveting
275
Hydro-pneumatic blind rivet setting tools Spring-loaded trigger system for Taurus® 1-4 Axial eco 26 22 13 8
6
23, 24, 25
A
9 14 ,15 ,16 10 ,11 ,12
3, 4, 5 7
1
A 2 18
17
Spare part no.
Type
T1
1•
T2
T3, T4 2 3
T1
4
T2
5 6
T3, T4
20
21
19
Article no.
Designation
Spare part no.
Type
Article no.
Designation
756 1212
Nosepiece 17/18 AV
10
T1
756 1058
Jaw pusher 1
725 2240
Nosepiece 17/20 AV
11
T2
757 1028
Jaw pusher 2
725 2241
Nosepiece 17/22 AV
12
T3, T4
759 1007
Jaw pusher 4
756 1213
Nosepiece 17/24 AV
13
759 1004
Damping ring 4
756 1214
Nosepiece 17/27 AV
14
T1
756 1060
Centre part 1
756 1215
Nosepiece 17/29 AV
15
T2
757 1029
Centre part 2
756 1216
Nosepiece 17/32 AV
16
T3, T4
759 1008
Centre part 4
756 1217
Nosepiece 17/36 AV
17
756 1049
Spring
756 1218
Nosepiece 17/40 AV
18
756 1055
Allen screw
756 1219
Nosepiece 17/45 AV
19
756 1109* Stamp
756 1001
20
756 1046
Casing
756 1329
21
756 1108
O-ring
22
756 1186
Snap ring
Steel head sleeve Support sleeve AV, complete Support sleeve AV, 757 1329 complete Support sleeve AV, 758 1329 complete 756 1047 Union nut
7•
756 1199
O-ring
8•
759 1009
Jaw housing 4
9•
756 1172
Jaws (3-part)
23
T1
756 1220
Nosepiece
24
T2
756 1221
Nosepiece
25
T3, T4
756 1222
Nosepiece
756 1002
Support sleeve
26
756 1233* Adjusting sleeve • Wearing parts * By ordering the stamp (7561109) the adjusting sleeve (7561233) has to be ordered adittionally (from date of purchase September 2014).
276
The experts in blind riveting
Hydro-pneumatic blind rivet setting tools Spring-loaded trigger system for Taurus® 1-4 Axial 17, 18, 19 13
29 25
9
8 6
26, 27, 28
A
14 ,15, 16 10, 11, 12
3, 4, 5 7
1
A 23 2
24 7
21
22
Type
T1
1•
T2
T3, T4
Article no.
Designation
756 1212
Nosepiece 17/18 AV
Spare part no.
Type
Article no.
Designation
11
T2
757 1028
Jaw pusher 2
725 2240 725 2241
Nosepiece 17/20 AV
12
T3, T4
759 1007
Jaw pusher 4
Nosepiece 17/22 AV
13
759 1004
Damping ring 4
756 1213
Nosepiece 17/24 AV
14
T1
756 1060
Centre part 1
756 1214
Nosepiece 17/27 AV
15
T2
757 1029
Centre part 2
756 1215
Nosepiece 17/29 AV
16
T3, T4
759 1008
Centre part 4
756 1216
Nosepiece 17/32 AV
17
T1
756 1217
Nosepiece 17/36 AV
18
T2
757 1376 Adapter 2, ext. 150mm
756 1218
Nosepiece 17/40 AV
19
T3, T4
757 1389 Adapter 3, ext. 150mm
756 1219
Nosepiece 17/45 AV
757 1388 Adapter 1, ext. 150mm
20
757 1377 Adapter, ext. 150mm
Steel head sleeve Support sleeve AV, 756 1329 complete Support sleeve AV, 757 1329 complete Support sleeve AV, 758 1329 complete 756 1047 Union nut
21
757 1391 Allen screw
22
756 1049
Spring
23
757 1393
Valve body, complete
24
757 1382 Rod seal
7•
756 1199
8• 9•
756 1001
2 3
T1
4
T2
5
T3, T4
6
10
T1
The experts in blind riveting
756 1186
Snap ring
26
T1
756 1220
Nosepiece
27
T2
756 1221
Nosepiece
O-ring
28
T3, T4
756 1222
Nosepiece
759 1009
Jaw housing 4
29
756 1002
Support sleeve
756 1172
Jaws (3-part)
756 1058
Jaw pusher 1
25
5
Spare part no.
Blind rivet setting tools Spare parts
20
• Wearing parts
277
Hydro-pneumatic blind rivet setting tools Taurus速 1 Speed Rivet / Taurus速 2 Speed Rivet 16
3 2
7
1 6
12 13
15
14
17
5 24
4 9
8
23
19
25
20
10, 11 21 18
22
36
33 31
37
29
38 39 30
41
48
46
28
27
26
45 43
32
21
40
47 35 34
42 44
TAURUS
59 R
50 49 50
60
2
49
61, 62
51
63, 64
49
65, 66
56
52 53 54 55
67, 68 69, 70 71, 72 73, 74
77, 78
57 75, 76
49 50 49 50 49
79, 80
50 49
82
52
57 81
TAURUS
278
R
2
58 53
54 55
TAURUS
R
2
57
The experts in blind riveting
Hydro-pneumatic blind rivet setting tools
TAURUS®Type
Article no.
Designation
Spare part no.
TAURUS®Type
Article no.
Designation
O-ring
756 2318
Spreader nosepiece 3.2, complete
32 •
756 2276
756 2319
Spreader nosepiece 4.0 complete
33
756 2353
Cover, complete
756 2320
Spreader nosepiece 4.8 complete Spreader nosepiece 3.2 extended, complete Spreader nosepiece 4.0 extended, complete Spreader nosepiece 4.8 extended, complete
34
756 2355
Protective tube, complete
756 2321 756 2322 756 2323 756 2330
Spreader nosepiece 3.2 with opening mechanism
756 2331
Spreader nosepiece 4.0 with opening mechanism
756 2332
1•
35
756 2263
Protective cap
36 •
756 1016
Flat gasket 1
37
756 2356
Grip, complete
38
756 1520
Activation button
39
756 1539
Slider
40
772 1003
Orifice
41 •
756 1024
Flat gasket 2
42
756 2267
Air cylinder SR 1, complete
43
T2
757 1142
Air cylinder SR 2, complete
Spreader nosepiece 4.8 with opening mechanism
44
T2
757 1291
Silencer 2
45
756 2136
Pressure relief valve, complete
756 2333
Spreader nosepiece 3.2 extended with opening mechanism, complete
46
756 1030
O-ring
47
756 1938
Connecting nipple
756 2334
Spreader nosepiece 4.0 extended with opening mechanism complete
48
756 1970
Sealing ring
49
756 1628
Spacer cage
756 2335
Spreader nosepiece 4.8 extended with opening mechanism, complete
50
756 1601
Rod seal
51
772 1100
Washer
756 2344
Spring 3.2, complete
52
772 1021
Rod seal
756 2346
Spring 4.0 complete
53 •
756 2012
Piston seal
756 2348
Spring 4.8 complete
54
756 1687
Piston housing
756 2345
Spring 3.2 extended, complete
55
756 2209
O-ring
756 2347
Spring 4.0 extended, complete
56
756 1636
Stopper 1
756 2349
Spring 4.8 extended, complete
57
725 2032
Housing screw short
3•
756 2350
Slide lock, complete
757 1070
Stopper 2
4
756 2254
Locator for guide tube SR
59
756 1032
O-ring
5•
756 2259
Guide tube 2 SR
60
756 1040
Al nut
6•
756 2258
Guide tube 1 SR
61 •
756 1776
Piston seal
7
756 2261
End screw SR
757 1216
Piston seal
8
758 1218
Ring
9
719 0551
O-ring
756 2047
Tool head 1 SR, assembled
757 1141
Tool head 2 SR, assembled
12
756 1229
Oil screw plug
13
756 1261
Sealing ring M4
14 •
756 2351
Oil piston, complete
15 •
756 2281
Piston seal
16
756 2280
Pull tube SR
17
756 2270
Spring
18
756 2277
O-ring
19
756 2242
Connection block
20 •
756 2275
Rod seal
21
756 2273
Screw connection
22
756 2266
Push button
23
727 9787
O-ring
24
756 2269
Valve slide
25
729 6163
Allen screw
26
756 2239
Compressed air hose
27
756 2251
Clamp housing
28
756 2253
Pressure sleeve
29
756 2247
Compression spring
30 •
756 2250
Jaw
31
756 2354
Jaw guide, complete
2•
10 11
T2
The experts in blind riveting
58
62 •
T2
T2
756 1768
Guide ring 1
T2
757 1127
Guide ring 2
756 1741
Piston seal
T2
756 1989
Piston seal
756 2144
Air piston 1, complete
757 1267
Air piston 2, complete
63 • 64 • 65 • 66 • 67 68
T2
756 1806
O-ring
T2
757 1151
O-ring
756 1784
Rod seal
T2
756 1431
Rod seal
756 1792
Snap ring
T2
757 1143
V-profile ring
756 2039
O-ring
T2
757 1194
O-ring
756 2152
Cylinder 1, complete
757 1275
Cylinder 2, complete
756 1059
Bottom 1
757 1011
Bottom 2
69 • 70 • 71 72 73 74 75 76 77 78
T2
79 80
T2
81 82
T2
773 1018
Rubber foot 1
772 1342
Rubber foot 2
715 8955
Hydraulic oil refill bottle, 100 ml
• Wearing parts
5
Spare part no.
Blind rivet setting tools Spare parts
Taurus® 1 Speed Rivet / Taurus® 2 Speed Rivet
279
Hydro-pneumatic blind rivet setting tools Taurus速 1 Speed Rivet Axial eco 36
77 76
74
75
73 79 78
72
70 68
71
3 2 1
7
69
11 12
6
15 14
13 67
16
5 23
4
18
22
24
19
9
8
10 20 17
21
34
31 29
35
27
36 37
30
20
38
28
39 25
66 41
44
42
26
43 33 32
40 54
45 46
55 63
45 46
56
47
57 58
46 48
64
52 49 50
59 60 65
61 62
51 53
53
280
The experts in blind riveting
Hydro-pneumatic blind rivet setting tools
Spare part no.
TAURUS®Type
Article no.
Article no.
Designation
O-ring
Spreader nosepiece 3.2, complete
30 •
756 2276
Spreader nosepiece 4.0, complete
31
756 2353
Cover, complete
756 2320
Spreader nosepiece 4.8, complete Spreader nosepiece 3.2, extended complete Spreader nosepiece 4.0 extended Spreader nosepiece 4.8 extended, complete
32
756 2355
Protective tube complete
756 2323 756 2330 756 2331 756 2332 756 2333 756 2334 756 2335
Spreader nosepiece 3.2 with opening mechanism Spreader nosepiece 4.0 with opening mechanism Spreader nosepiece 4.8 with opening mechanism Spreader nosepiece 3.2 extended with opening mechanism, complete Spreader nosepiece 4.0 extended with opening mechanism, complete Spreader nosepiece 4.8 extended with opening mechanism, complete
756 2344
Spring 3.2, complete
756 2346
Spring 4.0, complete
756 2348
Spring 4.8, complete
756 2345
Spring 3.2, extended, complete
756 2347
Spring 4.0, extended, complete
756 2349
Spring 4.8, extended, complete
3•
756 2350
Slide lock, complete
4
756 2254
Locator for guide tube SR
5•
756 2259
Guide tube 2 SR
6•
756 2258
Guide tube 1 SR
7
756 2261
End screw SR
8
758 1218
Ring
9
719 0551
O-ring
10
756 2047
Tool head 1 SR, assembled
11
756 1229
Oil screw plug
12
756 1261
Sealing ring M4
13 •
756 2351
Oil piston, complete
14 •
756 2281
Piston seal
15
756 2280
Pull tube SR
16
756 2270
Spring
17
756 2277
O-ring
18
756 2242
Connection block
19 •
756 2275
Rod seal
20
756 2273
Screw connection
21
756 2266
Push Button
22
727 9787
O-ring
23
756 2269
Valve slide
24
729 6163
Allen screw
25
756 2251
Clamp housing
26
756 2253
Pressure sleeve
27
756 2247
Compression spring
28
756 2250
Jaw
756 2354
Jaw guide complete
• Wearing 29 parts
TAURUS®Type
756 2319
756 2322
2•
Spare part no.
756 2318
756 2321
1•
Designation
33
756 2263
Protective cap
34 •
756 1016
Flat gasket 1
35
756 1482
Grip, complete
36
792 1053
Hose connector
37
756 1539
Slider
38
772 1003
Orifice
39 •
756 1024
Flat gasket 2
40
756 2267
Air cylinder SR 1, complete
41
756 2136
Pressure relief valve, complete
42
756 1030
O-ring
43
756 1938
Connecting nipple
44
756 1970
Sealing ring
45
756 1601
Rod seal
46
756 1628
Spacer cage
47
772 1100
Washer
48
772 1021
Rod seal
49 •
756 2012
Piston seal
50
756 1687
Piston housing
51
756 2209
O-ring
52
756 1636
Stopper 1
53
725 2032
Housing screw, short
54
756 1032
O-ring
55
756 1040
Al nut
56 •
756 1776
Piston seal
57 •
756 1768
Guide ring 1
58 •
756 1741
Piston seal
59
756 2144
Air piston 1, complete
60 •
756 1806
O-ring
61
756 1784
Rod seal
62
756 1792
Snap ring
63
756 2039
O-ring
64
756 2152
Cylinder 1, complete
65
756 1059
Bottom 1
66
756 2239
Compressed air hose
67
757 1371
Holder
68
719 7147
Allen screw
69
757 1180
Allen screw
70
756 2106
Allen screw
71
756 2104
Holder
72
756 2102
Hanger
73
756 1181
Grip
74
764 1014
Hose
75
757 1183
Fillister head screw
76
756 1970
Sealing ring
77
715 8262
Valve complete
78
712 2383
Nut
79
719 0297
Screw
715 8955
Hydraulic oil refill bottle, 100 ml
Blind rivet setting tools Spare parts
Taurus® 1 Speed Rivet Axial eco
5
• Wearing parts
The experts in blind riveting
281
Hydro-pneumatic blind rivet setting tools PH 1 and PH 2
You will find spare part kits for PH 1 and PH 2 on page 317.
Spare part no.
Type
Article no.
1•
PH 1
717 1196 Nosepiece 16/18
28
717 2206 Closure screw
2•
PH 1, PH 2
717 1234 Nosepiece 16/24
29
717 1722 Spent mandrel container
3•
PH 1, PH 2
717 1277 Nosepiece 16/27
30
717 2621 Plastic grip
4•
PH 1, PH 2
717 1293 Nosepiece 16/29
31
717 2449 Locking nut
5•
PH 2
717 1323 Nosepiece 16/32
32
717 2311 Release lever
6•
PH 2
717 1366 Nosepiece 16/36
33
717 2338 Grooved pin
710 2216 Steel head sleeve
34
7
Designation
Spare part no.
Type
Article no.
Designation
717 2346 Compression spring
8•
PH 1
716 2103 Jaw housing
35
PH 1
716 2111 Tool body
9•
PH 2
710 2127 Jaw housing
36
PH 2
717 2257 Tool body
10 •
PH 1
37
PH 1
716 2421 Buffer ring
38
PH 2
717 2427 Buffer ring
39
PH 1
716 2618 Air piston, complete
40
PH 2
12 •
PH 2
705 2057 Jaws (2-part) Jaws (2-part) pper pair with fine toothing for blind rivets 716 1069 with small nominal Ø (2.4; 3 and 3.2 all materials) 710 2151 Jaws (3-part)
13 •
PH 1
716 2073 Jaw pusher
14 •
PH 2
11 •
15 •
PH 1
717 2079 Jaw pusher 717 9693 Compression spring
16
717 2109 Jaw adapter
17
717 2117 Nut
18 •
717 2044 Piston guide with wiper
19 •
717 2133 K seal
20
717 2028 Tool head
21
717 2176 Snap ring
22 •
717 2141 K seal
23
717 2125 Piston
24 •
717 2192 K seal
25
717 2184 Sealing ring holder
26
717 2656 Tool head assembly (18-25)
27 •
717 2613 Air piston, complete 717 2362 Round cord packing ring
41 • 42
PH 1
716 2332 End cap complete
43
PH 2
717 2354 End cap complete
44
717 2281 Valve tube
45
717 2303 Valve spring
46 •
717 2273 Valve spud
47 •
717 2087 Compression spring
48
728 2311 Sealing ring g
49
717 2265 Hose fitting with sealing ring Jaw pusher with reducing 728 4705 tube for thin mandrels Ø up to 2.3 mm Jaw pusher with reducing 728 5701 tube for thin mandrels Ø up to 2.3 mm 717 1757 Hydraulic oil (1 bottle) 250 ml 717 1773 Universal wrench MSU
717 2168 Return spring
• Wearing parts You will find detailed nosepiece allocation tables on page 290 - 295.
You will find spare part kits for PH 1 and PH 2 on page 317. 282
The experts in blind riveting
Hydro-pneumatic blind rivet setting tools PH 1-L — tool no longer available — Spare part no.
Article no.
Designation
1
716 3002 Tool head
2
716 3010 Head
3
716 3029 Jaw housing
4
716 3037 Piston
105 •
716 3274 Jaw pusher
106
716 3282 Nozzle tube
107
716 3347 Closure screw
8A
716 3266 Connector
109
716 3290 Tool body
10 13 •
716 3118 Sealing ring holder 716 1069 Jaws (2-part)
114 A •
705 1182 Nosepiece 10/18
114 B •
705 1247 Nosepiece 10/24
114 C •
705 1271 Nosepiece 10/27
15 16 •
717 2486 Piston guide with wiper 717 2567 Rod seal 719 2568 O - ring
18 •
716 3142 O - ring
19 •
716 3150 O - ring
20 •
716 3169 O - ring
121 •
716 3304 O - ring
22 •
716 3185 O - ring
23 •
715 8750 O - ring
24 •
716 3193 O - ring
125
716 3312 Valve body
126
716 3320 Valve screw
Article no.
Designation
28
705 4076
Compression spring
30
716 3215
Snap ring
132
716 3339
Plastic tube
133
728 2192
Connecting nipple
134 •
728 2311
Sealing ring
35 •
717 2087
Compression spring
36 •
717 2141
K seal
37
717 2176
Snap ring
38 •
717 2192
K seal
139
717 2168
Return spring
40
717 2273
Valve spud
41
717 2281
Valve tube
42
717 2303
Valve spring
43
716 3223
Release lever
44
717 2338
Grooved pin
45
717 2346
Compression spring
46
716 3231
End cap complete PH 1
47 •
717 2362
Round cord packing ring
48
716 2421
Buffer ring
49
716 3258
Locking nut
50
716 2618
Air piston, complete
51
717 2621
Plastic grip
52 A
725 9282
Spent mandrel container, complete
717 1757 Hydraulic oil (1 bottle) 250 ml
• Wearing parts
5
Blind rivet setting tools Spare parts
117 •
Spare part no.
The experts in blind riveting
283
Hydro-pneumatic blind rivet setting tools PH 2-KA Spare part no.
— tool no longer available —
Article no.
Designation
Spare part no.
Article no.
Designation
101/81
717 2028 Tool head
16/36 •
717 1366 Nosepiece
2
717 3016 Valve tube
117/81
717 2176 Snap ring
102
710 2216 Steel cores
118/81
717 2184 Sealing ring holder
3
717 3024 Valve support
4
717 3032 Spacer
104/81 • 5
717 2044 Piston guide with wiper 717 3040 Valve spud
119/81 • 120
717 2192 K seal 717 2206 Closure screw
125-A
717 3105 Tool body
126
717 2265 Hose fitting
126 a
728 2311 Sealing ring
106 •
710 2151 Jaws (3-part)
107 •
717 2079 Jaw pusher
129
717 2303 Valve spring
717 3059 Control cylinder
131
717 2338 Grooved pin
108 •
717 2087 Compression spring
133
717 2354 End cap complete
109 •
710 2127 Jaw housing
8
10 110 11 111 12
717 3067 Compression spring 717 2109 Jaw adapter
142 143 •
717 2362 Round cord packing ring 717 2427 Buffer ring 717 9693 Compression spring
717 3075 O-ring
144
717 2449 Locking nut
717 2117 Nut
161
717 2613 Air piston, complete
717 3083 Plastic tube
112/81
717 2125 Piston
113/81 •
717 2133 K seal
114/81 •
717 2141 K seal
15
717 3091 Tube
115 •
134 •
717 2168 Return spring
16/24 •
717 1234 Nosepiece
16/27 •
717 1277 Nosepiece
16/29 •
717 1293 Nosepiece
16/32 •
717 1323 Nosepiece
162-B
717 3121 Grip Tool head assembly
165
717 2656 (101/81, 104/81, 112/81, 113/81,
170
114/81, 117/81, 118/81, 119/81) 728 5701 Reducing tube (PH 2)
172
717 1722 Spent mandrel container
176
717 1773 Special wrench MSU
825
715 8262 Release valve, complete 717 1757 Hydraulic oil refill bottle 250 ml
• Wearing parts
284
The experts in blind riveting
Hydro-pneumatic blind rivet setting tools PH 1-VK* and PH 2 - VK — *tool no longer available — Spare part no.
Article no.
Designation
Spare part no.
Article no.
Designation
1
717 2435
Tool head
310
717 2257
Tool body
2
717 2443
Pull piston
32
717 2273
Valve spud
3a
717 3148
Resetting piston
33
717 2281
Valve tube
4
717 2478
Head
34
717 2303
Valve spring
5
717 2486
Piston guide with wiper
35
717 2311
Release lever
6a
717 3156
Closure screw
36
717 2338
Grooved pin
8a•
717 3164
Jaw pusher
37
717 2346
Compression spring
9
717 2516
Connection ring with hose adapter
38
716 2332
End cap
10
717 2524
Spent mandrel container
380
717 2354
End cap
13 •
705 2057
Jaws (2-part)
39 •
717 2362
Round cord packing ring
14 A •
705 1182
Nosepiece 10/18
40
716 2421
Buffer ring
14 B •
705 1247
Nosepiece 10/24
400
717 2427
Buffer ring
14 C •
705 1271
Nosepiece 10/27
41 •
717 2087
Compression spring
17 •
717 3229
K seal
42
717 2449
Locking nut
18
717 2176
Snap ring
43
716 2618
Air piston, complete
19 •
717 2532
Compression spring
430
717 2613
Air piston, complete
21 •
717 2559
Wiper
44
728 2621
Plastic grip
22 •
717 2567
Rod seal
45
728 2192
Connecting nipple
23 •
715 8726
O-ring
46
728 2222
Plastic tube
26
717 2583
Cap closure
47
728 2273
Valve body
29
717 2184
Sealing ring holder
49
717 2958
Stud bolt
30 •
717 2192
K seal
50
728 2311
Sealing ring
31
716 2111
Tool body
51
715 8750
O-ring
5
Blind rivet setting tools Spare parts
• Wearing parts
717 1757 Hydraulic oil refill bottle 250 ml
The experts in blind riveting
285
Hydro-pneumatic blind rivet setting tools PH Axial Spare part no.
Article no.
Designation
1
770 2019 Tool head
2
770 2027 Tool body
5
770 2051 Piston guide with wiper no. 69
Spare part no.
Article no.
Designation
49
717 2303
Valve spring
50
717 2346
Compression spring
51 •
717 9693
Compression spring
770 1063 Temporary attachment for part no. 5
54
770 2558
O-ring
6
770 2035 Damping ring
55
770 2531
O-ring
7
770 2078 Sealing ring mount
56
770 2566
O-ring
11
770 2116 Connection screw
58
719 0964
O-ring
12
770 2124 Guide tube
59
770 2590
O-ring
13
770 2132 Draw bar
60
770 2020
Rod seal
14
770 2140 Release lever
61
728 2281
O-ring
16/24 •
717 1234 Nosepiece
63
770 2639
O-ring
16/27 •
717 1277 Nosepiece
64 •
717 2133
K seal
16/29 •
717 1293 Nosepiece
65 •
717 2141
K seal
16/32 •
717 1323 Nosepiece
66 •
717 2192
K seal
16/36 •
717 1366 Nosepiece
69
770 2698
Wiper
710 2216 Head
70
770 2701
Sealing ring
71 •
717 2273
Valve spud
20 22 •
710 2151 Jaws (3-part)
25 •
717 2079 Jaw pusher
72
770 2728
USIT ring
26 •
710 2127 Jaw housing
74
770 2744
Union with O-ring no. 63
27
717 2109 Jaw adapter
75 *
770 2752
Adapter
28
717 2125 Piston
76 *
770 1070
Spent mandrel container
29
717 2281 Valve tube
76 a
770 2780
Impact washer
31
770 2310 Connection plug
77 *
714 2277
Suspension bracket
35
719 8817 Cylinder screw (together)
78
770 2787
Drain hose (1.5 m long)
36
728 2303 Valve screw
79
727 8861
37
770 2388 Eye bolt with assembly mandrel
39
717 2117 Nut
80
770 2809
Stud bolt Air piston complete with no. 55
40
717 2338 Grooved pin
85
770 2868
42
770 2426 Snap ring
90
770 2906
43
717 2176 Snap ring
46
770 2469 Supporting washer
95
47
717 2168 Return spring
• Wearing parts
* Special accessories
Screw-in nozzle, complete Hydraulic seal kit with part no. 54, 56, 58, 64, 65, 66 Pneumatic seal kit for air piston no. 770 2973 80 with part no. 54, 55, 60 Jaw pusher with reducing tube for 770 2256 blind rivets up to 4 mm Ø and Al and Cu 717 1757 Hydraulic oil refill bottle 250 ml 770 2957
100
770 2477 Compression spring
48 •
125 •
20
26 22 25 27
51 39 69
5
and 60 End cap complete
64 56 43 65
28
48
16/32 14
125 46
12
1
58 66 7
13
35 72
Temporary attachement for part no. 5
79 29
6
286
42
50 40 2
49
71 47 58
80
61
36
77
70 31 90 63
55 60 54 85 11 59
37
74
78
75
76
76a
The experts in blind riveting
Hydro-pneumatic blind rivet setting tools PH 2000 / PH 2000-BT
(only for BULB-TITE ®)
Spare part no.
Article no.
Designation
833
714 2277
Suspension bracket
836
715 8378
Distributing valve complete with 861
841
715 8416
Silencer
Spare part no.
Article no.
Designation
801
715 8017
842
715 8424
Channel tube
802
715 8025
Tool head complete with 829 Grip, complete with 836, 841, 844,
715 8440
Suction valve complete
803
715 8033
848 Cylinder complete with 875
844 848
715 8483
Bolt
803 b
715 9005
Casing
851
715 8513
Flat sieve
803 c
715 9013
Bottom
852
715 8521
Hose complete
803 d •
715 9021
Rubber base
854 •
715 8548
Flat gasket
804
710 2216
Head
856 •
715 8564
Groove ring with supporting ring
805 •
713 2123
Jaw housing
859 •
715 8599
Rod seal
806 •
710 2151
Jaws (3-part) per set
861
715 8610
8080
715 1454
863 •
715 8637
O-ring
864 •
727 8640
O-ring
8080 a
715 1241
865 •
715 8653
O-ring
866 •
715 8661
O-ring
8080 b
715 1268
868 •
715 8688
O-ring
809 •
715 8092
Spacer ring
870 •
715 8718
O-ring
810
715 8106
Lock activator complete with 856, 866
875 •
715 8750
O-ring
811 •
715 8114
Pressure pipe complete with 876
876 •
715 8769
O-ring
813
715 8130
Compensating piston complete
886
715 8866
Countersunk screw
815
715 8157
Resetting piston, complete with 875
887
727 8861
Stud bolt
16/24 •
717 1234
Nosepiece
889
715 8890
Hand protection
16/27 •
717 1277
Nosepiece
890
715 8904
Spent mandrel container, complete
16/29 •
717 1293
Nosepiece
894
715 8947
Ball Allen key
16/32 •
717 1323
Nosepiece
176
717 1773
Universal wrench MSU
16/36 •
717 1366
Nosepiece
895
715 8955
Hydraulic oil refill can
16/40 •
717 1390
Nosepiece
896
715 8963
Air deflector
16/45 •
717 1455
Nosepiece
898
715 8971
Jaw assembly complete for small rivet Ø
817 •
715 8173
Compression spring
715 8998
Changeover set for BULB-TITE®
818
715 8181
Air piston complete with 864
16/26 BT •
717 1471
Nosepiece for 4 mm Ø BULB-TITE® rivets
820 •
715 8203
Annular piston complete
16/32 BT •
717 1498
Nosepiece for 5.2 mm Ø BULB-TITE® rivets
821 •
715 8211
Scraper ring complete
16/42 BT •
717 1501
Nosepiece for 6.3 mm Ø BULB-TITE® rivets
822 •
715 8238
Cylinder sleeve complete
16/48 BT •
717 1528
Nosepiece for 7.7 mm Ø BULB-TITE® rivets
823 •
715 8246
Casing ring complete with 868
8080 a
715 1241
Jaw pusher with nozzle tube 4 and 5,2 mm Ø
824
715 8254
Cover complete with 865
8080 b
715 1268
Jaw pusher with nozzle tube 6.3 and 7,7 mm Ø
825
715 8262
Release valve, complete
106/8 •
715 1527
Jaws (3-part) for BULB-TITE® rivets
828 •
715 8289
Replenishing screw complete
829
715 8297
Valve body complete
16/31 MG •
832
715 8327
Sealing ring mount complete with 859, 870
16/41 MG •
717 9677
Nosepiece
106/14 •
716 1026
Jaws (3-part)
8080 b
715 1268
Jaw pusher with nozzle tube
Jaw pusher with nozzle tube for blind rivets up to 4 mm Ø Jaw pusher with nozzle tube for blind rivets from 4.8 mm Ø Jaw pusher with nozzle tube for blind rivets from 6.4 mm Ø
• Wearing parts You will find detailed nosepiece allocation tables on page 290 - 295.
Sealing ring wearing set for Distributing valve (836)
715 9714
Changeover set for MEGA GRIP®
717 9669
Nosepiece
5
Blind rivet setting tools Spare parts
M = vergrößert enlarged M=
You will find spare part kits for PH 2000 on page 317. The experts in blind riveting
287
Hydro-pneumatic blind rivet setting tools Special accessories for hydro-pneumatic setting tools VAS for PH 1 and PH 2
Angle head for PH 1 and PH 2
Spare part no.
Article no.
Designation
19-A
728 2192
Connecting nipple
1
704 2019 Housing for 3-part jaws
21-A
728 2214
Nozzle tube
2
704 2027 Knurled nut
22-A •
728 2222
3
704 2035 Locking nut
23-A
728 2230
24-A •
728 2249
25-A
728 2257
26-A
728 2265
Plastic tube Connection screw complete with 24-A and 30-A O-ring set Connection ring complete with 31-A and nipple Slotted nut
27-A
728 2273
Valve body with hose adapter
28-A •
728 2281
O-ring
29-A
728 2303
Valve screw
30-A •
728 2338
Scraper ring set
31-A
728 2354
Locking screw
126-A •
728 2311
Sealing ring
162-A
728 2621
Plastic grip
890
715 8904
Spent mandrel container, complete
896
715 8963
70
728 4705
71
716 4033
170
728 5701
176
717 1773
Air deflector PH 1 jaw pusher with reducing tube for thin mandrels up to 2.3 mm Ø PH 1 jaw pusher with reducing tube for thin mandrels up to 3.2 mm Ø PH 2 jaw pusher with reducing tube for thin mandrels up to 2.3 mm Ø Universal wrench MSU
Small jaw assembly for PH 1 and PH 2 Spare part no.
Article no.
Designation
6•
705 2057
Jaws (2-part) per set
Spare part no.
4• 4A • 5
Article no.
Designation
704 2043 Jaw housing for 3-part jaws 704 2213 Jaw housing for 2-part jaws 704 2051 Lock activator
6A •
705 2057 Jaws (2-part) per set
106 •
710 2151 Jaws (3-part) per set
7•
704 2078 Jaw pusher for 3-part jaws
7A •
704 2221 Jaw pusher for 2-part jaws
8•
704 2086 Compression spring
9
704 2094 Plug for 3-part jaws
9A
704 2248 Plug for 2-part jaws
16/18 •
717 1196 Nosepiece
16/24 •
717 1234 Nosepiece
16/27 •
717 1277 Nosepiece
16/29 •
717 1293 Nosepiece
16/32 •
717 1323 Nosepiece
• Wearing parts
Small jaw assembly for PH 2000 Spare part no.
Article no.
Designation
6•
705 2057
Jaws (2-part) per set
7•
716 2073
Jaw pusher
10/18 •
705 1182
Nosepiece
10/18 •
705 1182
Nosepiece
10/24 •
705 1247
Nosepiece
10/24 •
705 1247
Nosepiece
10/27 •
705 1271
Nosepiece
10/27 •
705 1271
Nosepiece
10/29 •
705 1298
Nosepiece
10/29 •
705 1298
Nosepiece
10/32 •
705 1328
Nosepiece
10/32 •
705 1328
Nosepiece PH 1 jaw pusher with reducing tube for 2.4 mm Ø Al and 3.2 mm Ø CAP blind rivets Jaw adapter
804 a
717 2923
Steel head sleeve
805 a •
717 2907
Jaw housing
8080 c •
715 1284
Jaw pusher with nozzle tube
71
716 4033
110 a
717 2915
143 •
717 9693
Compression spring
804 a
717 2923
Steel head sleeve
805 a •
717 2907
Jaw housing
• Wearing parts
• Wearing parts
288
The experts in blind riveting
Hydro-pneumatic blind rivet setting tools Special accessories for hydro-pneumatic setting tools Small jaw assembly for PH-Axial Spare part no.
Article no.
Designation
Small jaw assembly complete with 298
770 2981 nosepiece 10/24 (optionally also with
6•
10/18, 10/27, 10/29, 10/32) 705 2057 Jaws (2-part) per set
10/18 •
705 1182 Nosepiece
10/24 •
705 1247 Nosepiece
10/27 •
705 1271 Nosepiece
10/29 •
705 1298 Nosepiece
10/32 •
705 1328 Nosepiece
110 a
717 2915 Jaw adapter
143 •
717 9693 Compression spring
804 a 805 a • 130 •
717 2923 Head 717 2907 Jaw housing Jaw pusher with reducing tube for blind 770 2302 rivets up to 4 mm Ø and Al and Cu
• Wearing parts
Spent mandrel container for PH-Axial Spare part no.
Article no.
Designation
2
770 2086
Adapter
3
770 2094
Cover
4
770 2108
Stud bolt
7
770 2159
Container
8
770 2167
Casing
10
770 2175
Ring eye M6
14
770 2183
Allen screw Spent mandrel container, complete for
770 1071
10
3
8
7
4
14
2
PH-Axial
PH1/PH2 extension unit 100 mm
Spare part no.
Article no.
Designation
1
715 1195
Extension sleeve
2
715 1217
Extension piece
2
1
5
PH 2000 extension unit 100 mm Three-part for PH 2000: Article no. 715 9994 Spare part no.
Article no.
Designation
1
715 1195
Extension sleeve
2
715 1209
Extension piece
3
715 1292
Jaw pusher with nozzle tube
2
3
The experts in blind riveting
Blind rivet setting tools Spare parts
1
Two-part for PH 1 and PH 2: Article no. 717 1641
289
Nosepieces for blind rivet setting tools Nosepieces for blind rivet setting tools NTS, NTX, NTX-F, Flipper®, SN 1, PH 1-VK, PH 2-VK and PH 1-L Rivet Ø
Rivet material
Ød
ØD
Standard
Article no.
2.4
Al
1.6
6.0
10/16
705 1170
Extended version (9mm)
Article no.
2.4
Al
1.8
6.0
10/18
705 1182
V-10/18
705 9183
3.2
1.8
6.0
10/18
705 1182
V-10/18
705 9183
2.4
6.0
10/24
705 1247
V-10/24
705 9248
2.4
6.0
10/24
705 1247
V-10/24
705 9248
2.7
6.0
10/27
705 1271
V-10/27
705 9272
4
CAP Al, CAP copper Al, Cu, steel, stainless steel, Stinox, Al/Al, PG Al, PG steel Al, Cu Steel, CAP Al, CAP Cu, Al/ Al, PG Al Stainless steel, Stinox, PG steel
2.9
8.0
10/29
705 1298
V-10/29
705 9299
4.8
CAP Al, CAP Cu
2.9
8.0
10/29
705 1298
V-10/29
705 9299
4.8 and 5
Al, PG Al
3.2
8.0
10/32
705 1328
V-10/32
705 9329
4
Plastic
3.0
10/30 K
705 3304
3 and 3.2 4 4
5
Plastic
3.5
10/35 K
705 3355
6
Plastic
4.0
10/40 K
705 3401
Standard version 10/........ Nosepieces
Extended version (9mm) V-10/........Nosepieces
M8
D
SW10
M8
SW10
D d
d
9 7.5
290
12
The experts in blind riveting
Nosepieces for blind rivet setting tools SN 2*, HN 2, PH 1, PH 2, PH 2-KA, PH-Axial and PH 2000 Rivet Ø
Rivet material
Ød
ØD
Standard
Article no.
Extended version (10 mm)
2.4
Al
1.8
6.0
16/18
717 1196
V-16/18
717 9197
3.2
CAP Al, CAP copper
1.8
6.0
16/18
717 1196
V-16/18
717 9197
3
Al/Cu Al, Cu, steel, stainless steel, Stinox,
2.0
6.0
16/20
717 1218
V-16/20
717 9200
3 and 3.2
Al/Al, PG Al, PG steel Al, Cu, CAP Al, CAP Cu
4
Article no.
2.4
6.0
16/24
717 1234
V-16/24
717 9235
2.4
6.0
16/24
717 1234
V-16/24
717 9235
4
Steel, Al/ Al, PG Al
2.7
8.0
16/27
717 1277
V-16/27
717 9278
4
Stainless steel, Stinox, PG steel
3.0
8.0
16/29
717 1293
V-16/29
717 9294
4.8 and 5
CAP Al, CAP Cu, PG Al
3.0
8.0
16/29
717 1293
V-16/29
717 9294
4.8 and 5
Steel, Al/ Al
3.35
8.0
16/32
717 1323
V-16/32
717 9324
4.8 and 5
Stainless steel, Stinox, PG steel
3.6
10.0
16/36
717 1366
V-16/36
717 9367
6
Al
3.6
10.0
16/36
717 1366
V-16/36
717 9367
6
Steel
4.0
10,0
16/40
717 1390
***V-16/40
717 9138
6.4
Al, PG Al
4.0
10.0
16/40
717 1390
***V-16/40
717 9138
6.4
Steel, Al/ Al
4.5
10.0
16/45
717 1455
V-16/45
717 9456
4
Plastic
3.0
6.0
**16/30 K
714 1300
5
Plastic
3.5
6.0
**16/35 K
714 1351
6
Plastic
4.0
6.0
**16/40 K
714 1408
* up to April 2010
M10
M10
d
SW12
D d
SW12
Extended version (10 mm) V-16/........ Nosepieces
D
Standard version 16/........ Nosepieces
10
Rivet Ø
Rivet material
Ød
ØD
Designation
Article no.
Rivet Ø
Rivet material
Ød
ØD
Designation
Article no.
4.8 6.4 4.8 6.4
all MEGA GRIP ® all MEGA GRIP ® Monobolt® Monobolt®
3.1 4.2 3.15 4.2
8.0 10.0 7.7 9.5
16/31 MG
717 9669
717 1498
717 9626
16/42 BT
717 1501
16/42 MB
715 1179
8.0 10.0 11.0 10.0
16/32 BT
16/31 MB
2.64 3.23 4.2 4.8
717 1471
717 9677
all BULB-TITE ® all BULB-TITE ® all BULB-TITE ® all BULB-TITE ®
16/26 BT
16/41 MG
4 5.2 6.3 7.7
16/48 BT
717 1528
M10
5
D d
14
SW12
M10
D d
14
SW12
Blind rivet setting tools Spare parts
13
5
1.4
5
3.9
The experts in blind riveting
291
Nosepieces for blind rivet setting tools Nosepieces for blind rivet setting tools Rivet Ø
Rivet material
Ød
ØD
Standard
2,4
Al
1.6
6.0
17/16
725 2012
-
-
2,4
Al
1.8
6.0
17/18
725 2075
V-17/18
725 2121
3.2
CAP Al, CAP copper
1.8
6.0
17/18
725 2075
V-17/18
725 2121
2.0
6.0
17/20
725 2269
V-17/20
725 2130
2.2
6.0
17/22
725 5077
V-17/22
725 2512
2.4
6.0
17/24
725 1583
V-17/24
725 2148
2.4
6.0
17/24
725 1583
V-17/24
725 2148
2.7
8.0
17/27
725 2040
V-17/27
725 2156
Stainless steel, Stinox, PG steel 3.0
8.0
17/29
725 2059
V-17/29
725 2164
8.0
17/29
725 2059
V-17/29
725 2164
3.35
8.0
17/32
725 2067
V-17/32
725 2172
10.0
17/36
725 2083
V-17/36
725 2180
Al
3.6
10.0
17/36
725 2083
V-17/36
725 2180
6
Steel
4.0
10.0
17/40
725 2560
V-17/40
725 9586
6.4
Al, PG Al
4.0
10.0
17/40
725 2560
V-17/40*
725 9586
6.4
Steel, Al/Al
4.5
10.0
17/45
724 3065
V-17/45**
724 3154
Rivet Ø
Rivet material
Ød
ØD
Designation
4.8
all MEGA GRIP®
3.1
8.0
17/31 MG
725 2250
6.4
4.2
10.0
17/41 MG
724 3146
4.8
all MEGA GRIP® Monobolt®
3.1
8.0
17/31 MB *
724 3200
6.4
Monobolt®
4.2
9.5
17/42 MB *
724 3219
Rivet Ø
Rivet material
Ød
ØD
Designation
Article no.
4
all BULB-TITE ®
2.64
8.0
17/26 BT
725 2202
5.2
all BULB-TITE ®
3.23 10.0
17/32 BT
725 2210
6.3
all BULB-TITE ®
4.2
11.0
17/42 BT
725 2229
7.7
all BULB-TITE ®
4.8
10.0
17/48 BT
725 2237
M10
M10
SW12
5 Special version 17/.....MB Nosepieces SW12
Article no.
14
Stainless steel, Stinox, PG steel 3.6
Special version 17/.....MG Nosepieces M10
3.0
Steel, Al/Al
11
SW12
Al, CAP Al, CAP Cu, PG Al
8
M10
4 4.8 and 5 4.8 and 5 4.8 and 5 6
Steel, Al/Al, PG Al
5
Extended version (8 mm) V-17/........Nosepieces
D d
4
Article no.
D d
Al/Cu Al, Cu, Steel, Stainless 3 steel, Stinox, Al/Al Al, Cu, Steel, Stainless 3 and 3.2 steel, Stinox, Al/Al, PG Al, PG steel 4 Al, Cu, CAP Al, CAP Cu
Extended version (8mm)
D d
3
Article no.
D d
SN2*, AccuBird ®, PowerBird ® and TAURUS®
SW12
Standard version 17/........Nosepieces
1.4 3.9 Special version 17/.....BT Nosepieces SW12
Rivet material
Ød
Designation
Article no.
Rotary star Rivet Ø
Allocation / working range
Ød
1.85
17/18 R
725 4078
CAP Al, CAP copper 1.85 Al/Cu 3 Al, Cu, Steel, Stainless 2.0 steel, Stinox, Al/Al Al, Cu, Steel, Stainless steel, 3 2.2 Stinox, Al/Al Al, Cu, Steel, Stainless 3 and 3.2 steel, Stinox, Al/Al, PG Al, 2.4 PG steel Al, Cu, CAP Al, CAP Cu 2.4 4
17/18 R
725 4078 2.4
Al
1.8
17/20 R
725 4011
3.2
CAP Al, CAP copper Al, Cu, Steel, Stainless steel,
1.8
17/22 R
725 4012
3 and 3.2
Stinox,
2.4
4
Al/Al, PG Al, PG steel Al, Cu, CAP Al, CAP Cu
2.4
4
Steel, Al/Al, PG Al
2.7
725 4086
17/24 R
725 4086
4
Stainless steel, Stinox, PG steel
2.9
17/27 R
725 4094
4.8 and 5
Al, CAP Al, CAP Cu, PG Al
2.9
4.8 and 5
Steel, Al/Al
2.9
17/29 R
725 4108
2.9
17/29 R
725 4108
3.2
17/32 R*
725 4116
3.6
17/36 R*
725 4124
6
Steel, Al/Al Stainless steel, Stinox, PG steel Al
3.6
17/36 R*
725 4124
6
Steel
4.0
17/40 R**
725 4125
6.4
Al, PG Al
4.0
17/40 R**
725 4125
6.4
Steel, Al/Al
4.5
17/45 R**
725 4126
4.8 and 5 4.8 and 5
*Also for PowerBird
®
Retaining nosepiece for AccuBird® and PowerBird® SW12
AccuBird ®
PH 2, PH 2-KA
and
and PH 2000
PowerBird ®
Article no.
Article no.
717 1188
725 1637
Universal nosepiece d
2.7
17/24 R
HN 2, SN 2, PH 1,
**Only for PowerBird
®
27
Steel, Al/Al, PG Al Stainless steel, Stinox, 4 PG steel 4.8 and 5 Al, CAP Al, CAP Cu, PG Al 4
Rivet material
M10
Al
16 d
2.4 3.2
M10 5
M24
Rivet Ø
Universal nosepiece
30
Retaining nosepieces for AccuBird® and PowerBird®
D d
14
* from May 2010
74 7
292
The experts in blind riveting
Special nosepieces for blind rivet setting tools Special length nosepieces for blind rivet setting tools NTS, NTS-K, NTX, NTX-F, Flipper®, SN 1, PH 1-VK, PH 2-VK and PH 1-L Rivet Ø 3 and 3.2 4
Rivet material Al, Cu, Steel, Stainless steel, Stinox, Al/Al, PG Al, PG steel Al, Cu Steel, CAP Al, CAP Cu, Al/
Ød
ØD
Designation
15 mm
20 mm
25 mm
28 mm
2.4
6.5
10/24 SL...
705 9388 705 9361 705 9396 705 9418
2.4
6.5
10/24 SL...
705 9388 705 9361 705 9396 705 9418
Al, PG Al Stainless steel, Stinox, PG steel
2.7
7.0
10/27 SL...
705 9426 705 9434 705 9442 705 9450
4
2.9
8.0
10/29 SL...
705 9469 705 9477 705 9485 705 9493
4.8
CAP Al, CAP Cu
2.9
8.0
10/29 SL...
705 9469 705 9477 705 9485 705 9493
4.8 and 5
Al, PG Al
3.2
8.0
10/32 SL...
705 9507 705 9515 705 9523 705 9531
4
M8 SW10
D d
CAUTION! Blind rivets must be ordered as a custom-made product with extended mandrel!
L= 15; 20; 25 und 28
3
L= 15; 20; 25 und 28
3
SN 2, HN 2, PH 1, PH 2, PH 2-KA, PH-Axial and PH 2000 Rivet Ø 3 and 3.2
Rivet material Al, Cu, Steel, Stainless steel, Sti-
Ød
ØD
Designation
15 mm
20 mm
25 mm
28 mm
2.4
6.0
16/24 SL...
717 9723 717 9731 717 9758 717 9766
2.4
6.0
16/24 SL...
717 9723 717 9731 717 9758 717 9766
4
nox, Al/Al, PG Al, PG steel Al, Cu
4
Steel, PG Al
2.7
8.0
16/27 SL...
717 9774 717 9782 717 9790 717 9804
4
Stainless steel, Stinox, PG steel
3.0
8.0
16/29 SL...
717 9812 717 9820 717 9839 717 9847
4.8 and 5
Al, PG Al
3.0
8.0
16/29 SL...
717 9812 717 9820 717 9839 717 9847
4.8 and 5
Steel
3.35
8.0
16/32 SL...
717 9855 717 9863 717 9871 717 9898
3.6
10.0
16/36 SL...
717 9901 717 9928 717 9936 717 9944
4.8 and 5 Stainless steel, Stinox, PG steel 6
Al
3.6
10.0
16/36 SL...
717 9901 717 9928 717 9936 717 9944
6.4
Al, PG Al
4.0
10.0
16/40 SL...
717 9073 717 9081 717 9103
6.4
Steel, Al/Al
4.5
10.0
16/45 SL...
717 9030 717 9049
-
717 9065
D
M10 SW12
d
CAUTION! Blind rivets must be ordered as a custom-made product with extended mandrel!
AccuBird ®, PowerBird ® and TAURUS® Ød
ØD
Designation
Al
1.8
6.0
17/18 SL...
725 9338 725 9339 725 9340 725 9341
3.2
CAP Al, CAP copper
1.8
6.0
17/18 SL...
725 9338 725 9339 725 9340 725 9341
Al/Cu 2.0 Al, Cu, Steel, Stainless 3 2.2 steel, Stinox, Al/Al Al, Cu, Steel, Stainless steel, Sti3 and 3.2 2.4 nox, Al/Al, PG Al, PG steel Al, Cu 2.4 4
6.0
17/20 SL...
725 2102 725 2087 725 9342 725 9343
6.0
17/22 SL...
725 5086 725 5078 725 5047 725 4010
3
15 mm
20 mm
25 mm
28 mm
6.0
17/24 SL...
725 9344 725 9352 725 9360 725 9379
6.0
17/24 SL...
725 9344 725 9352 725 9360 725 9379
4
Steel, PG Al
2.7
8.0
17/27 SL...
725 9387 725 9395 725 9409 725 9417
4
Stainless steel, Stinox, PG steel
3.0
8.0
17/29 SL...
725 9425 725 9433 725 9441 725 9468
4.8 and 5
Al, PG Al
3.0
8.0
17/29 SL...
725 9425 725 9433 725 9441 725 9468
4.8 and 5
Steel
3.35
8.0
17/32 SL...
725 9476 725 9484 725 9492 725 9506
3.6
10.0
17/36 SL...
725 9514 725 9522 725 9530 725 9549 725 9514 725 9522 725 9530 725 9549
4.8 and 5 Stainless steel, Stinox, PG steel 6
Al/Al
3.6
10.0
17/36 SL...
6
Steel Al, Stainless steel, PG Al, PG
4.0
10.0
17/40 SL...
725 9582 725 9583 725 9584 725 9585
4.5
10.0
17/45 SL...
725 1038 725 9588 725 9589 725 9581
6.4
steel and G-Bulb
Blind rivet setting tools Spare parts
Rivet material
2.4
5
Rivet Ø
D
M10 SW12
d
CAUTION! Blind rivets must be ordered as a custom-made product with extended mandrel!
L= 15; 20; 25 und 28
The experts in blind riveting
3
293
Special nosepieces for blind rivet setting tools (Delivery times on request)
Plate nosepieces (for riveting soft and fragile materials) Plate nosepiece P without cut-out
Al, Cu, Steel, Stainless steel, Stinox,
Ød
Designation
Article no. Dome head
Designation
Article no.
2.4
P 16/24
710 1236
P 17/24
725 3209
4
Al/Al, PG Al, PG steel Al, Cu, CAP Al, CAP Cu
2.4
P 16/24
710 1236
P 17/24
725 3209
4
Steel, Al/Al, PG Al
2.7
P 16/27
710 1279
P 17/27
725 3217
4
Stainless steel, Stinox, PG steel
3.0
P 16/29
710 1287
P 17/29
725 3225
4.8 and 5 Al, CAP Al, CAP Cu, PG Al
3.0
P 16/29
710 1287
P 17/29
725 3225
4.8 and 5 Steel, Al/Al
3.35
P 16/32
710 1384
P 17/32
725 3233
4.8 and 5 Stainless steel, Stinox, PG steel
3.6
P 16/36
710 1376
P 17/36
725 3241
3.6
P 16/36
710 1376
P 17/36
725 3241
6
Al
30
3 and 3,2
Rivet material
d
Rivet Ø
Plate nosepiece P without cut-out for countersunk head blind rivets
TAURUS® AccuBird® PowerBird®
M10 12
SN 2, HN 2, PH 1, PH 2, PH 2-KA, PH-Axial, PH 2000
4 6
Plate nosepiece PA with cut-out
Al, Cu, Steel, Stainless steel, Sti-
Ød
Designation
Depth t
Article no. Dome head
Designation
Depth t
2,4
PA 16/24
1.0
710 1430
PA 17/24
1.0
2.4
PA 16/24
1.0
710 1430
PA 17/24
1.0
Article no.
t
725 3101
4
nox, Al/Al, PG Al, PG steel Al, Cu, CAP Al, CAP Cu
4
Steel, Al/Al, PG Al
2.7
PA 16/27
1.0
710 1473
PA 17/27
1.0
4
Stainless steel, Stinox, PG steel
3.0
PA 16/29
1.1
710 1503
PA 17/29
1.1
Datum 725 3306 Name
3.0
PA 16/29
1.1
710 1503
PA 17/29
1.1
Bearb. 30.05.12J. Kolle
4.8 and 5 Al, CAP Al, CAP Cu, PG Al
0.1
725 3101 Datum Aenderung: 23.03.11
-
725Zeichnung 3128
3.0
PA 16/29 K
1.5
710 1309
PA 17/29 K
1.5
725 3136
PA 16/32
1.1
710 1317
PA 17/32
1.1
725 3144
4.8 and 5 Stainless steel, Stinox, PG steel
3.6
PA 16/36
1.1
710 1562
PA 17/36
1.1
725 3152
3.6
PA 16/36
1.3
710 1619
PA 17/36
1.3
725 3152
6
Al
Zeichnung ins PDM-System
geprueft
Text
wurde mit CAD erstellt
Schutzvermerk DIN IS
Massstab Werkstoff
725 3306
3.35
Al-Großkopf K 11 and K 14
-
gezeichnet
2:1
Gepr. 30.05.12G.Schwan
4.8 and 5 Steel, Al/Al
5
J.Kolle
Rev.:
11SMnPb30;__1.0718
Halbzeug
M10 12
3 and 3,2
Rivet material
d
Rivet Ø
Plate nosepiece PA with cut-out for standard blind rivets (dome head)
TAURUS® AccuBird® PowerBird®
30 15
SN 2, HN 2, PH 1, PH 2, PH 2-KA, PH-Axial, PH 2000
Maße ohne Toleranzangabe
DIN-ISO 2768-mk
0008837; Art.-N
Oberflaechenangaben nach
DIN EN ISO 1302
R
Benennung
Mat
MUNDSTUECK
GESIPA Blindniettechnik GmbH 64546 Mörfelden-Walldorf
4
Zei
Platten-; 16/24
6
erstellt in: -
for the production of articular rivet connections
Al, Cu, Steel, Stainless steel, Sti-
4
nox, Al/Al, PG Al, PG steel Al, Cu, CAP Al, CAP Cu
4
Steel, Al/Al, PG Al
4
Stainless steel, Stinox, PG steel
4,8 and 5 Al, CAP Al, CAP Cu, PG Al
Ød
Designation
Depth t
Article no. Dome head
Designation
Depth t
Article no.
2.4
PG 16/24
1.6
710 1570
PG 17/24
1.6
725 3020
2.4
PG 16/24
1.6
710 1570
PG 17/24
1.6
725 Rev.:3020 Datum
2.7
PG 16/27
1.6
710 1589
PG 17/27
1.6
Zeichnung 725 3039
3.0
PG 16/29
1.6
710 1333
PG 17/29
1.6
PG 16/29
1.6
710 1333
PG 17/29
725 3276 Bearb. 31.05.12J.
3.0
1.6
Gepr.3276 31.05.12L. 725
2.0
725 3047
2.0
725 3575
5
Al-Großkopf K 11 and K 14
3.0
PG 16/29 K
2.0
710 1414
5
Al-Großkopf K 16
3.0
-
-
-
0.1
31.05.12
-
Kolle J.
Aenderung:
Datum
M10 12
3 and 3,2
Rivet material
t
-
Zeichnung ins PDM-Syst
d
Rivet Ø
TAURUS® AccuBird® PowerBird®
15
SN 2, HN 2, PH 1, PH 2, PH 2-KA, PH-Axial, PH 2000
30
Pivot nosepieces PG
Ersatz fuer
gezeichnet
geprueft
wurde mit CAD erstellt
Name Kolle Wille
Text
Schutzvermerk DIN
Massstab Werkstoff
2:1
Halbzeug
11SMnPb30;__1.0718 Maße ohne Toleranzangabe
Rd, DIN 668 Ø Oberflaechenangaben nach
4,8 and 5 Steel, Al/Al
3.35
PG 16/32
1.6
710 1325
PG 17/29 K PG 17/29 K16 PG 17/32
1.6
725 3055Blindniettechnik GESIPA
4,8 and 5 Stainless steel, Stinox, PG steel
3.6
PG 16/36
1.6
710 1597
PG 17/36
1.6
3.6
PG 16/36
2.0
710 1627
PG 17/36
2.0
Mörfelden-Walldorf 72564546 3063 Pivot nosepiece PG (dimensions comerstellt in: 725 3284 pare plate nosepiece „PA“)
6
Al
DIN-ISO 2768-mk R
DIN EN ISO 1302
4
Benennung
M
6
MUNDSTUECK GmbH
Z
Platten-; mit Aussparung; PA 16/24
Ersatz fu
Head 0.0
26.03.12
-
Kolle J.
Rev.:
Datum
Aenderung:
gezeichnet
-
Zeichnung wurde mit CAD erstellt Datum
Name
Bearb. 26.03.12J. Kolle
294
Gepr. 26.03.12L. Wille
Zeichnung ins PDM-Sy
geprueft
Massstab Werkstoff
11SMnPb30;__1.0718
Text
Schutzvermerk DIN Halbzeug
0008837; Art
2:1 Maße ohne Toleranzangabe Oberflaechenangaben nach The experts in blind riveting DIN-ISO 2768-mk
R
Benennung
DIN EN ISO 1302
Special nosepieces for blind rivet setting tools (Delivery times on request)
Nosepieces for setting tools with spring loaded-trigger system AccuBird ® Pro, PowerBird ® Pro Gold Edition and TAURUS® (as from march 2013) Rivet Ø
Rivet material
Ød
ØD
Standard
Article no.
Extended version (8mm)
Article no.
2.4
Al
1.85
6.0
17/18 AV
756 1212
V-17/18 AV
725 1184
3.2
CAP Al, CAP copper
1.85
6.0
17/18 AV
756 1212
V-17/18 AV
725 1184
3
2.0
6.0
17/20 AV
725 2240
V-17/20 AV
725 2541
2.2
6.0
17/22 AV
725 2241
V-17/22 AV
725 2542
2.4
6.0
17/24 AV
756 1213
V-17/24 AV
725 1185
4
Al/Cu Al, Cu, Steel, Stainless steel, Stinox, Al/Al Al, Cu, Steel, Stainless steel, Stinox, Al/Al, PG Al, PG steel Al, Cu, CAP Al, CAP Cu
2.4
6.0
17/24 AV
756 1213
V-17/24 AV
725 1185
4
Steel, Al/Al, PG Al
2.7
8.0
17/27 AV
756 1214
V-17/27 AV
725 1186
Stainless steel, Stinox, PG steel 3.0
8.5
17/29 AV
756 1215
V-17/29 AV
725 1187
3 3 and 3.2
4 4.8 and 5
Al, CAP Al, CAP Cu, PG Al
3.0
8.5
17/29 AV
756 1215
V-17/29 AV
725 1187
4.8 and 5
Steel, Al/Al
3.35
8.5
17/32 AV
756 1216
V-17/32 AV
756 1231
10.0
17/36 AV
756 1217
V-17/36 AV
725 1188
4.8 and 5 Stainless steel, Stinox, PG steel 3.6 6
Al
3.6
10.0
17/36 AV
756 1217
V-17/36 AV
725 1188
6
Steel
4.0
10.0
17/40 AV
756 1218
V-17/40 AV
725 1189
6.4
Al, PG Al
4.0
10.0
17/40 AV
756 1218
V-17/40 AV
725 1189
6.4
Steel, Al/Al
4.5
10.0
17/45 AV
756 1219
V-17/45 AV
725 1190
Standard version 17/........Nosepieces
M10
D
SW12
d
Extended version (8 mm) V-17/........Nosepieces
8 11
Special length nosepieces for setting tools with spring loaded trigger system d
Artikel-Nr.
V 17/18 AV
Bezeichnung
6
D
1.85
7251184
V 17/24 AV
6
2.4
7251185
V 17/27 AV
8
2.7
7251186
V 17/29 AV
8
3
7251187
V 17/32 AV V15 17/36 AV mm
20 mm
10 25
3.35
7561231
mm3.6
28 7251188 mm
Rivet material
Ød
ØD
2.4
Al
1.85
6.0
17/18 AV SL... 725 2501 725 2502 725 2503 725 2504
3.2
CAP Al, CAP copper
1.85
6.0
17/18 AV SL... 725 2501 725 2502 725 2503 725 2504
Al/Cu 2.0 Al, Cu, Steel, Stainless 3 2.2 steel, Stinox, Al/Al Al, Cu, Steel, Stainless steel, Sti3 and 3.2 2.4 nox, Al/Al, PG Al, PG steel Al, Cu 2.4 4
6.0
17/20 AV SL... 725 2533 725 2534 725 2535 725 2536
6.0
17/22 AV SL... 725 2537 725 2538 725 2539 725 2540
6.0
17/24 AV SL... 725 2505 725 2506 725 2507
725 2508
3
Designation
8
Rivet Ø
V 17/40 AV
10
4
7251189
V 17/45 AV
10
4.5
7251190
6.0
17/24 AV SL... 725 2505 725 2506 725 2507
725 2508
4
Steel, PG Al
2.7
8.0
17/27 AV SL... 725 2509 725 2510 725 2511
756 1232
4
Stainless steel, Stinox, PG steel
3.1
8.0
17/29 AV SL... 725 2513 725 2514 725 2515
725 2516
4.8 and 5
Al, PG Al
3.1
8.0
17/29 AV SL... 725 2513 725 2514 725 2515
725 2516
4.8 and 5
Steel
3.35
8.0
17/32 AV SL... 725 2517 725 2518 725 2519
725 2520
3.6
10.0
17/36 AV SL... 725 2521 725 2522 725 2523
725 2524
4.8 and 5 Stainless steel, Stinox, PG steel 6
Al/Al
3.6
10.0
17/36 AV SL... 725 2521 725 2522 725 2523
725 2524
6
Steel Al, Stainless steel, PG Al, PG
4.0
10.0
17/40 AV SL... 725 2525 725 2526 725 2527
725 2528
4.5
10.0
17/45 AV SL... 725 2529 725 2530 725 2531
725 2532
6.4
steel and G-Bulb
5
®
Blind rivet setting tools Spare parts
AccuBird Pro, PowerBird Pro Gold Edition and TAURUS® (as from march 2013) ®
CAUTION! Blind rivets must be ordered as a custom-made product with extended mandrel!
The experts in blind riveting
295
Lockbolt setting tools TAURUS® 4 SRB with angle head 90°
for 6.4mm (1/4“) C6L and Magna-Grip® lockbolts Spare part no.
296
Article no.
Designation
1
758 1291 Housing unit
2
758 1244 Protecting cap complete
3
758 1085 Bolt
4
758 1093 Bolt
5
758 1105 Spacer
6
758 1129 Fork head
7a
758 1295 Nosepiece C6L
7b
758 1204 Nosepiece Magna-Grip
8
758 1218 Ring
9
758 1296 Head
10
758 1167 Piece
11a
758 1297 Supporting ring C6L
11b
758 1206 Supporting ring Magna-Grip
12
758 1172 Angle
13
758 1180 Lock activator
14
758 1298 Lock activator
15
758 1225 Adapter
16a
758 1299 Jaw C6L
16b
758 1205 Jaw Magna-Grip
17
758 1300 Housing
18
756 1229 Screw
19
756 1199 O-ring
20
719 9090 Washer
21
719 3610 Snap ring
The experts in blind riveting
Lockbolt setting tools TAURUS® 5 compact SRB
— tool no longer available
Spare part no.
Article no.
Designation
Spare part no.
Article no.
Designation
1
760 1080
Tool head
42
756 1628
Spacer cage
2
756 1229
Oil screw plug
43
756 1601
Rod seal
3
756 1261
Sealing ring M4
44
756 1660
Control piston
4
760 1024
O-ring
45 •
756 1989
Piston seal
5•
760 1025
O-ring
46
756 1687
Piston housing
6
760 1043
Seal holder, complete
47
756 2209
O-ring
7•
760 1027
O-ring
48
725 2032
Screw
8•
760 1028
Rod seal
49
758 1068
Stopper
9
760 1015
Draw bar
50
756 1032
O-ring
10 •
760 1029
Piston seal
51
756 1040
Al nut
11 •
760 1032
Supporting ring
52 •
757 1216
Piston seal
12 •
760 1031
Quad sealing ring
53 •
757 1127
Guide ring
13
760 1026
O-ring
54
758 1130
Air piston complete
14
760 1044
Resetting piston, complete
55 •
758 1173
O-ring
15
760 1030
Piston seal
56
756 1431
Rod seal
16 •
760 1033
Rod seal
57
757 1143
Snap ring
17
760 1034
Spring
58
758 1157
O-ring
18
760 1009
Connecting piece
59
758 1149
Cylinder complete
19
760 1035
Snap ring
60
758 1017
Bottom
20
760 1036
Washer
61
758 1064
Rubber foot
21
760 1022
O-ring
715 8955
Hydraulic oil refill bottle, 100 ml
22
760 1023
O-ring
23
760 1013
End cap
24
760 1020
Retaining spring
25
760 1005
Retainer
26
760 1007
Adapter
27
760 1004
Lock washer
28
760 1008
Connecting piece nut Spent mandrel container,
29
760 1048
30
756 2098
Grip, complete
31 •
756 1016
Flat gasket 1
32
756 1520
Activation button
33
756 1539
Slider
34
756 2160
Orifice
35 •
756 1024
Flat gasket 2
36
760 1081
Air cylinder, complete
37
756 1030
O-ring
38
756 2136
Pressure relief valve, complete
39
758 1211
Silencer complete
40
756 1970
Sealing ring
41
756 1938
Connecting nipple
complete
5
Blind rivet setting tools Spare parts
• Wearing parts
The experts in blind riveting
297
Lockbolt setting tools up to April 2015 Head modules TAURUS® 3 SRB
for 4.8mm (3/16“) C6L and Magna-Grip® lockbolts Article no. 758 1230 for C6L Article no. 758 1231 for Magna-Grip® Spare part no.
1• 2• 3 4• 5•
Article no.
Designation
760 1074 Nosepiece C6L
760 1082 Nosepiece Magna-Grip 758 1090 Steel head sleeve
6
10
1-2
760 1084 Jaw for C6L*
760 1078 Jaw for Magna-Grip®*
6•
756 1199 O-ring
7•
759 1009 Jaw housing
8•
759 1007 Jaw pusher
9
759 1004 Damping ring
10
759 1008 Centre part
11
758 1043 Nozzle tube
12 • Wearing parts
®
3
758 1238 Spent mandrel container, complete
7
4-5
* For changing the complete set you have to order 3 Jaws
89
11
12
Head modules TAURUS® 5 compact SRB
for 4.8mm (3/16“) C6L and Magna-Grip® lockbolts
Article no. 760 1070 for C6L Article no. 760 1072 for Magna-Grip® Spare part no.
1• 2• 3 4• 5•
Article no.
Designation
760 1074 Nosepiece C6L
760 1082 Nosepiece Magna-Grip® 760 1090 Steel head sleeve 4.8 760 1078 Jaw for Magna-Grip®** 760 1024 O-ring
7•
760 1060 Jaw housing
9
3
760 1084 Jaw for C6L**
6• 8•
1-2
10
6
11
760 1058 Jaw pusher 760 1054 Damping ring
10
760 1059 Centre part
11
760 1061 Nozzle tube complete
4-5
• Wearing parts
7
8 9
** For changing the complete set you have to order 4 Jaws
for 6.4mm (1/4“) C6L and Magna-Grip® lockbolts Article no. 760 1071 for C6L Article no. 760 1073 for Magna-Grip® Spare part no.
1• 2• 3 4•
Article no.
760 1083 Nosepiece Magna-Grip® 760 1066 Jaw for C6L***
760 1067 Jaw for Magna-Grip®***
6•
760 1024 O-ring
7•
760 1077 Jaw housing
8•
760 1051 Jaw pusher
11
760 1054 Damping ring
10
760 1052 Centre part
11
760 1055 Nozzle tube complete
• Wearing parts *** For changing the complete set you have to order 5 Jaws
298
1-2
760 1091 Steel head sleeve 6.4
5•
9
3
Designation
760 1075 Nosepiece C6L
10
6
8 9 4-5
7
The experts in blind riveting
Lockbolt setting tools up to April 2015 Head modules for PowerBird® SRB
for 4,8mm (3/16“) C6L and Magna-Grip® lockbolts Article no. 724 2067 for C6L Article no. 724 2068 for Magna-Grip® Spare part no.
1• 2• 3
Article no.
Designation
6
760 1074 Nosepiece C6L
3
®
760 1082 Nosepiece Magna-Grip
1-2
724 1090 Steel head sleeve 4,8
4•
760 1084 Jaw for C6L*
5•
760 1078 Jaw for Magna-Grip *
6•
756 1199 O-ring
7•
756 1180 Jaw housing
8•
724 3035 Jaw pusher
®
• Wearing parts * For changing the complete set you have to order 3 Jaws
4-5
7
8
for 6,4mm (1/4“) C6L and Magna-Grip® lockbolts Article no. 724 2065 for C6L Article no. 724 2066 for Magna-Grip® 1• 2• 3 4•
Article no.
Designation
760 1075 Nosepiece C6L
760 1083 Nosepiece Magna-Grip®
724 1091 Steel head sleeve 6.4 760 1066 Jaw for C6L***
5•
760 1067 Jaw for Magna-Grip®***
6•
760 1024 O-ring
7•
760 1077 Jaw housing
8•
760 1051 Jaw pusher
9
760 1054 Damping ring
10
760 1052 Centre part
11
724 3041 Spring
12
724 3039 Connector
13
724 3037 Ejector
14
724 3040 Spring
15
771 1004 Adapter
16
725 1093 End cap
13 8
• Wearing parts
3
*** For changing the complete set you have to order 5 Jaws
Blind rivet setting tools Spare parts
Spare part no.
10
6
1-2
9 4-5
The experts in blind riveting
11
5
16 14 15 12
7
299
Lockbolt setting tools up to May 2015 TAURUS® 3 SRB
for 4,8mm (3/16“) C6L and Magna-Grip® lockbolts
TAURUS® 4 SRB for 6,4mm (1/4“) C6L and Magna-Grip® lockbolts
300
The experts in blind riveting
Lockbolt setting tools up to May 2015 TAURUS® 3-4 SRB T3 1• T4 2 3
Article no.
Designation
Spare part no.
TAURUS®Type
Article no.
Designation
724 2013
Nosepiece C6L
62
T4
759 1001
Grip extension
724 2014
Nosepiece Magna-Grip
63
T3
758 1114
Air cylinder 3, complete
758 1295
Nosepiece C6L
64
T4
759 1003
758 1204
Nosepiece Magna-Grip
756 1030
Air cylinder 4, complete Pressure relief valve, complete O-ring
724 2015 T3 T4 T3
4• T4
758 1207
Steel head sleeve
758 1300 758 1301
Clamping jaw C6L
73
756 1628
Spacer cage
758 1302
Clamping jaw Magna-Grip
74
756 1601
Rod seal
758 1299
Clamping jaw C6L
75
756 1660
Control piston
758 1205
Clamping jaw Magna-Grip
76 •
756 2012
Piston seal
758 1297
77
756 1687
Piston housing
78
756 2209
O-ring
758 1068
Stopper 3
82
725 2032
Housing screw short
83
756 1032
O-ring
84
756 1040
Al nut
758 1208
6
760 1022
7
758 1138
Adapter
8
T4
22
758 1206
T3
758 1132
Sleeve
T4
758 1131
Distannce sleeve
756 1199
O-ring
T3
757 1232
Tool head 2, assembled
T4
16 •
759 1002
Tool head 4, assembled
24
756 1229
Oil screw plug
25
756 1261
Sealing ring M4
26 •
756 1342
O-ring
27
756 2055
Seal holder, complete
28 •
715 8688
O-ring
29 •
756 1369
Rod seal
30
756 1377
Draw bar
31 •
756 1385
Piston seal
32 •
756 1034
Supporting ring
33 •
756 1031
Piston seal
758 1043
Nozzle tube 3, long
36
T3
37
756 1997
O-ring
38
756 2063
Resetting piston, complete
39 •
756 1393
Piston seal
756 1431
Rod seal
757 1021
Connecting piece 2/3
43
756 1083
O-ring
44
770 2426
Snap ring
45
756 1091
O-ring
46
756 1113
End cap
47
756 1865
Retaining spring
48
756 1857
Retainer
49
756 1849
Adapter
50
757 1224
Lock washer
40 41
T3
51
T3, T4
757 1022
53
T3, T4
758 1238
55 •
756 1016
Connecting piece nut 2/3 Spent mandrel container, complete Flat gasket 1
56
756 2098
Grip, complete
57
756 2071
Distributing valve, complete
58
756 1520
Activation button
59
756 1539
Slider
60
756 2160
Orifice
61 •
756 1024
Flat gasket 2
The experts in blind riveting
68
Clamping jaw housing C6L Clamping jaw housing Magna-Grip Clamping jaw housing
Supporting ring C6L Supporting ring MagnaGrip O-ring
5
756 2136
67
758 1211
Silencer 3, complete
71
756 1938
Connecting nipple
72
756 1970
Sealing ring
70
79
T3, T4
T3, T4
85 •
T3
757 1216
Piston seal
86 •
T4
759 1014
Piston seal
88 •
T3
757 1127
Guide ring 2
89 •
T4
759 1013
Guide ring 4
91 •
T3
756 1989
Piston seal
93
T3
758 1130
Air piston 3, complete
94
T4
759 1005
Air piston 4, complete
97 •
T3, T4
758 1173
O-ring
102
T3, T4
757 1143
V profile ring
103
T3, T4
758 1157
O-ring
106
T3
758 1149
Cylinder 3, complete
107
T4
759 1006
Cylinder 4, complete
112
T3, T4
758 1017
Bottom 3
119
T3,T4
758 1064
Rubber foot 3 - 4 Hydraulic oil refill bottle, 100 ml
715 8955 • Wearing parts
Blind rivet setting tools Spare parts
TAURUS®Type
5
Spare part no.
301
Lockbolt setting tools from May 2015 PowerBird® SRB
for 4,8mm (3/16“) C6L and Magna-Grip® lockbolts for 6,4mm (1/4“) C6L and Magna-Grip® lockbolts
4
3 2 1
13 14 12 9
5 25
8 17
7
23
6 15
24
5 13
12
22
15
21 10
19
16 12
20 11 18
14 16
302
The experts in blind riveting
Lockbolt setting tools from May 2015 PowerBird® SRB
Spare part no.
SRB-Type
1 2 3 4 5
Article no.
Designation
725 1982
Allen screw
725 9185
Bearing complete
4.8
724 3189
Ball screw drive, assembled
6.4
726 2302
Ball screw drive, assembled
4.8 6.4 4.8
725 9193 726 2493 724 2069
Pinion shaft complete Pinion shaft complete Drive complete
6.4
6
724 2070
Drive complete
724 3286
PB tube
7
724 3308
Angle
8
725 9266
Holder
9
725 1990
Fillister head screw
10
724 3103
Motor
4.8
724 6051
E-Control
6.4
725 6051
E-Control
12
725 2032
Screw
13
725 2024
Screw
14
724 3014
Housing, complete
11
15
725 1737
Track
16
725 5066
Hose, Silikon
17
725 5058
Hanger
18
725 1540
Protection bracket
19
725 5023
Nosepiece magazine
20
725 2091
Magazine insert
21
725 1834
Key
22
725 9282
Spent mandrel container, complete
23
724 3316
P tube short
24
725 1893
Sintered-metal bushing
25
724 2010
End tube
724 2013
Nosepiece C6L
4.8 26 6.4 27 28
4.8 + 6.4 4.8 6.4 4,8
29 6.4 30
31
724 2014
Nosepiece Magna-Grip
758 1295
Nosepiece C6L
758 1204
Nosepiece Magna-Grip
724 2015
Steel head sleeve
758 1207
Clamping jaw housing C6L
758 1208
Clamping jaw housing Magna-Grip
758 1300
Clamping jaw housing
758 1301
Clamping jaw C6L
758 1302
Clamping jaw Magna-Grip
758 1299
Clamping jaw C6L
758 1205
Clamping jaw Magna-Grip
4.8 + 6.4
758 1297
Supporting ring C6L
6.4
758 1206
Supporting ring Magna-Grip
4.8
724 2016
Adapter
6.4
724 2017
Adapter
Blind rivet setting tools Spare parts
for 4,8mm (3/16“) C6L and Magna-Grip® lockbolts for 6,4mm (1/4“) C6L and Magna-Grip® lockbolts
5
• Wearing parts
The experts in blind riveting
303
Blind rivet hand nut setting tools GBM 10
GBM 5 Spare part no.
Article no.
Designation
Spare part no.
Article no.
Designation
5-1
723 2012
Tool housing
101
720 2016
Tool housing with sleeve grip no. 115
5-2
723 2020
Tool shanks
102
720 2024
Tool shanks with sleeve grip no. 116
5-4
703 2056
Sleeve grip for tool housing no. 5-1
103
720 2032
Lock activator
5-5
703 2064
Sleeve grip for tool housing no. 5-2
107
720 2075
Stop screw with scale label
5-6
723 2063
Bolt
108
720 2083
Locking nut
5-20
723 2209
Snap ring
109
705 2103
Lever
5-21
703 2226
Supporting chain
112
705 2138
Bolt
5-22
703 2234
Spring dowel sleeve
113
705 2111
Bolt
5-23 •
703 2242
Self opening spring
114
705 2146
Snap ring
5-25
723 2241
Lock activator
115
705 2154
Sleeve grip for tool housing no. 101
5-26
723 2268
Adjustment ring
116
705 2162
Sleeve grip for tool housing no. 102
5-27
723 2276
Knurled nut
120•
705 4203
Self opening spring
5-28
723 2284
Locking nut
130•
720 2326
Threaded mandrel M 3
5-29 •
723 2292
Nosepiece M 4
140•
720 2407
Threaded mandrel M 4
5-30 •
723 2306
Nosepiece M 5
150•
720 2504
Threaded mandrel M 5
5-31 •
723 2314
Nosepiece M 6
160•
720 2601
Threaded mandrel M 6
5-32 •
723 2322
Threaded mandrel M 4
131
720 2318
Nosepiece M 3
5-33 •
723 2330
Threaded mandrel M 5
141 •
720 2415
Nosepiece M 4 and 8-32”
5-34 •
723 2349
Threaded mandrel M 6
151 •
720 2512
17
705 2170
Maintenance wrench SW 10
161 •
720 2628
Nosepiece M 5 and 10-32” Nosepiece M 6 and 1/4 -20”
• Wearing parts
162
720 2636
Coil spring
A 140
720 2652
Threaded mandrel 8-32”
A 150
720 2644
A 160
720 2660
Threaded mandrel 10-32” Threaded mandrel 1/4 -20”
5-5
5-28
5-2
5-27 5-20 5-23 5-6
5-33
5-22
102
130 140 150 160
109 101
5-21
120
103
5-26
5-1 5-29 5-31
5-25 5-30
304
5-4
116
113
108 131 141 151 161
115
114 112 162
107
The experts in blind riveting
Blind rivet hand nut setting tools GBM 20 Spare part no.
Article no.
GBM 30 Designation
201
721 2011
202
721 2038
203
721 2046
Hand tube complete with threaded sleeve and guide piece Tool shanks complete with plate spring and screw Drill part, complete
207
721 2070
Locking nut M 26 x 1.5
208
721 2089
Nosepiece holder
209
721 2097
210
721 2100
211
721 2119
Locking nut M 20 x 1.5 Plate spring and screw for tool shanks Bearing bolt
212
721 2127
Snap ring
230 •
721 2305
Threaded mandrel M 3
240 •
721 2402
Threaded mandrel M 4
250 •
721 2496
Threaded mandrel M 5
260 •
721 2607
Threaded mandrel M 6
231 •
721 2313
Nosepiece M 3
241 •
721 2410
Nosepiece M 4
251 •
721 2518
Nosepiece M 5
261 •
721 2615
Nosepiece M 6
A 240
721 2658
Threaded mandrel 8-32”
A 250
721 2623
A 260
721 2631
Threaded mandrel 10-32” Threaded mandrel 1/4 -20”
A 241 •
721 2666
Nosepiece 8-32”
A 251 •
721 2674
A 261 •
721 2682
Nosepiece 10-32” Nosepiece 1/4 -20”
• Wearing parts
Spare part no.
Article no.
Designation
301
722 2017
Housing, complete with bearing
302
722 2025
Radial bearing complete with guide sleeve
303
722 2033
Lever
304
722 2041
Bolt
311
722 2114
Bolt
312
721 2127
Snap ring
313
722 2130
Threaded sleeve with scale ring
314
722 2149
Locking nut M 26 x 1.5
315
722 2157
Locking nut M 20 x 1.5
316
722 2165
Articulated lever
317
722 2173
Drill part, complete
330 •
722 3005
Threaded mandrel M 3
340 •
722 3021
Threaded mandrel M 4
350 •
722 2505
Threaded mandrel M 5
360 •
722 2602
Threaded mandrel M 6
380 •
722 2807
Threaded mandrel M 8
390 •
722 2904
Threaded mandrel M 10
331 •
722 3013
Nosepiece M 3
341 •
722 3048
Nosepiece M 4
351 •
722 2513
Nosepiece M 5
361 •
722 2610
Nosepiece M 6
381 •
722 2815
Nosepiece M 8
391 •
722 2912
Nosepiece M 10
A 350
722 2319
A 360
722 2939
Threaded mandrel 10-32” Threaded mandrel 1/4 -20”
A 380
722 2920
A 390
722 2947
A 351 •
722 2513
A 361 •
722 2955
A 381 •
722 2963
A 391 •
722 2971
Threaded mandrel 5/16-18” Threaded mandrel 3/8-16” Nosepiece 10-32” (M 5) Nosepiece 1/4 -20” Nosepiece 5/16-18” Nosepiece 3/8-16”
360
317
201 210 209
202
315
212 208
207
303
311
211 304 361
251
304
312
311 302
250
313
316
303
301
The experts in blind riveting
305
6
Blind rivet nut setting tools Spare parts
203
314
Blind rivet hand nut setting tools FireFly Spare part no.
Article no.
Designation
Article no.
Designation
702 2009 Nosepiece - bit
702 1018 Housing, complete with sleeve grip
2
701 2055 Pivot bolt
14 / M3
702 1015 Threaded mandrel
3
701 2063 Snap ring
14 / M4
702 1014 Threaded mandrel
4
701 2020 Sleeve grip for housing no. 1
14 / M5
702 1013 Threaded mandrel
5
701 2187 Bolt
14 / M6
702 1026 Threaded mandrel
6
701 2160 Drive pawl
14 /6-32 UNC
702 2001 Threaded mandrel
7
701 2217 Spring dowel sleeve
14 /8-32 UNC
702 2002 Threaded mandrel
8
14 /10-24 UNC
702 2003 Threaded mandrel
14 /10-32 UNF
702 2004 Threaded mandrel
10
701 2195 Self opening spring Sleeve grip for operating lever 701 2152 no. 10 702 1019 Operating lever with sleeve grip
11
701 2209 Retaining spring
12
701 2179 Storage finger (3-part) per set
9
13 / M3
702 1008 Nosepiece - bit
13 / M4
702 1007 Nosepiece - bit
13 / M5
702 1006 Nosepiece - bit
13 / M6
702 1010 Nosepiece - bit
13 /6-32 UNC
702 2006 Nosepiece - bit
13 /8-32 UNC
702 2007 Nosepiece - bit
13 /10-24 UNC
702 2008 Nosepiece - bit
306
Spare part no.
1
14 /1/4â&#x20AC;&#x153;-20 UNC
14 /1/4â&#x20AC;&#x153;-20 UNC
702 2005 Threaded mandrel
15
756 1997 O-ring
16
702 1012 Nosepiece
17
702 1005 Knurled nut
18
702 1021 Snap ring
19
702 1024 Lock activator, complete
20
701 2136 Return spring
21
702 1023 Adjusting unit
22
702 1011 Knurled handle
23
702 1020 Spring dowel sleeve
The experts in blind riveting
Battery powered blind rivet nut setting tools FireBird ® and FireBird ® Gold Edition Spare part no.
Article no.
Designation
Spare part no.
Article no.
Designation
1•
726 2086
Nosepiece M 3
32
725 9185
Bearing, complete
726 2094
Nosepiece M 4
33
726 2302
Ballscrew drive, complete
726 2620
Nosepiece 8 - 32 UNC
34
726 2493
Pinion shaft, complete
726 2108
Nosepiece M 5
35
726 2310
Rotating rod, complete
726 2639
Nosepiece 10 - 32 UNF
36
726 2973
Coupling complete (Item 37-51)
726 2116
Nosepiece M 6
37
726 2329
Countersunk screw
726 2647
Nosepiece 1/4“ - 16 UNC
38
726 2337
Plate
726 2124
Nosepiece M 8 and 5/16“ - 18UNC
39
726 2345
Rotary tappet
726 2132
Nosepiece M 10
40
726 2353
Washer
726 2655
Nosepiece 3/8“ - 16 UNC
41
726 2361
Compression spring
726 2019
Threaded mandrel M 3
42
726 2388
Wrap spring
726 2027
Threaded mandrel M 4
43
726 2396
Shaft
726 2574
Threaded mandrel 8 - 32 UNC
44
726 2418
Axial needle bearing
726 2035
Threaded mandrel M 5
45
726 2426
Coupling
726 2582
Threaded mandrel 10 - 32 UNC
46
726 2434
Axial disc
726 2043
Threaded mandrel M 6
47
726 2442
Bushing
726 2590
Threaded mandrel 1/4“ - 20 UNC
48
726 2450
Shim ring, together
726 2051
Threaded mandrel M 8
49
726 2469
Spring washer
726 2604
Threaded mandrel 5/16“ - 18 UNC
50
726 2477
Snap ring
726 2078
Threaded mandrel M 10
51
726 2485
Cap
726 2612
Threaded mandrel 3/8“ - 16 UNC
52
726 2515
Drive complete (Pos. 13-36)
13
726 3093
Wire ring
53
725 1893
Sintered-metal bushing
14
726 2159
Slider
54
725 9266
Magnetic holder, complete
15
726 2167
Clamp
55
725 2008
Spring washer
16
726 3077
Compression spring
56
725 1990
Magnetic holder screw
17
726 2175
Locking nut 2
57
726 2523
E-control
18
726 3085
Adjusting sleeve
58
725 5066
Hose, silicone
19
726 2191
Locking nut 1
59 •
725 9223
Motor, complete
20
726 2205
Head
60
725 2032
Housing screw, short
21
726 2213
Driver
61
725 2024
Housing screw, long
22
726 3069
Bevel washer
62
726 2507
Housing, complete red
23
726 3050
Washer
63
725 5058
Hanger
24
726 3042
Lock washer
64
726 2558
Cover
25
727 9914
Snap ring
65
725 1540
Protection bracket
26
726 2256
Lock activator
66
726 2140
Accessories magazine
27
726 2264
Spacer
726 2566
Hexagon screwdriver
28
726 2299
Washer
29
726 2272
Shim ring, together
30
726 2280
Retaining washer
31
725 1982
Cylinder screw
4• 5• 6• 7• 8• 9• 10 • 11 • 12 •
22
18 17
1-6
7-12
13
1-6
15 14 7-12
16
13
15 14
19
23
22
19
24
23
25
27
26
Nosepieces SL 726 3317
30
29
28
28
27
26
29
36
29
35
34
33
37
56 62 55 63
56 54 55
40 38
41
43
42
39
44
53
66
53
66
45
40
41
44 44
43
42
47 46 45
44
36 50
48
49 47
48
51 50
51
61
61
52
52
49 58
46
60 52
59 58
Detailed view of Item 52
59
60
64
52 57
The experts in blind riveting
54
63
34
36
16
37
62
31
17
38
60
61
32
31
39
61
36 60
35
33 32
30
29
21
20
Double-ended open-jawed wrench
• Wearing parts
25
21
20 18
24
Threaded mandrel SL
57 65
64
65
307
Blind rivet nut setting tools Spare parts
3•
6
2•
Hydro-pneumatic blind rivet nut setting tools FireFox速 1 F
iew
dv taile
De
308
0 m 2
of Ite
The experts in blind riveting
Hydro-pneumatic blind rivet nut setting tools Spare part no.
Article no.
Designation
Spare part no.
Article no.
Designation
1•
772 1053
Nosepiece M 3
35
772 1032
Closure
•
772 1054
Nosepiece M 4
36
772 1079
O-ring
•
772 1055
Nosepiece M 5
37
772 1163
Valve key 4 complete
•
772 1056
Nosepiece M 6
38
772 1076
O-ring
•
772 1057
Nosepiece M 8
39
772 1033
End cap
•
772 1058
Nosepiece M 10
40
772 1077
O-ring
•
772 1059
Nosepiece M 12
41
772 1002
Air motor complete
•
772 1108
Nosepiece 6-32 UNC
42
772 1083
O-ring
•
772 1109
Nosepiece 8-32 UNC
43
772 1004
Adapter
•
772 1148
Nosepiece 10-24 UNC
44
772 1007
Absorber disc 1
•
772 1110
Nosepiece 10-32 UNF
45
772 1008
Absorber disc 2
•
772 1111
Nosepiece 1/4“-20 UNC
46
772 1009
Noise suppressor cover
•
772 1112
Nosepiece 5/16“-18 UNC
47
772 1082
O-ring
•
772 1113
Nosepiece 3/8“-16 UNC
48
772 1145
O-ring
2
772 1046
Threaded mandrel M 3
49
772 1146
Valve key 5
772 1047
Threaded mandrel M 4
50
756 1083
O-ring
772 1048
Threaded mandrel M 5
51
772 1073
Rod seal
772 1049
Threaded mandrel M 6
52
772 1010
Pressure disc
772 1050
Threaded mandrel M 8
53
772 1011
Plunger
772 1051
Threaded mandrel M 10
54
756 1555
O-ring
772 1052
Threaded mandrel M 12
55
772 1169
Insert complete
772 1101
Threaded mandrel 6-32 UNC
56
772 1025
Threaded ring
772 1102
Threaded mandrel 8-32 UNC
57
772 1012
Bevel washer
772 1103
Threaded mandrel 10-24 UNC
58
772 1353
Spring
772 1104
Threaded mandrel 10-32 UNF
59
773 1022
Spring compressor
772 1105
Threaded mandrel 1/4“-20 UNC
60
772 1168
Distributing valve, complete
772 1106
Threaded mandrel 5/16“-18 UNC
61
772 1167
Stopper, complete
772 1107
Threaded mandrel 3/8“-16 UNC
62
715 6251
Snap ring
3
772 1028
Locking ring
63
772 1160
Grip, complete
4
726 2167
Clamp
64
756 1016
Flat gasket 1
5
772 1042
Slider
65
772 1081
O-ring
6
772 1096
Wire ring
66
756 1520
Trigger
7
772 1097
Compression spring
67
756 1539
Slider
8
772 1090
Snap ring
68
772 1003
Orifice
9
772 1091
Needle ring
69
756 1024
Flat gasket 2
10
772 1088
Stud bolt
70
773 1004
Air cylinder 1, complete
11
772 1013
Driving pin
71
756 1030
O-ring
12
773 1013
Hexagonal rod
72
756 2136
Safety valve, complete
13
773 1016
Steel head sleeve 1
73
756 1970
Sealing ring
14
773 1014
Stop sleeve
74
756 1938
Connecting nipple
15
773 1001
Tool head 1 assembled
75
756 1628
Spacer cage
16
756 1261
Sealing ring M4
76
756 1601
Rod seal
17
756 1229
Oil screw plug
77
772 1021
Control piston
18
772 1070
Supporting ring
78
756 2012
Piston seal
19
772 1074
Rod seal
79
756 1687
Piston housing
20
773 1007
Draw bar 1, complete
80
756 2209
O-ring
21
772 1067
Piston seal
81
773 1010
Stopper
22
772 1069
Supporting ring
82
725 2032
Screw
23
772 1039
Draw bar
83
756 1032
O-ring
24
772 1071
Seal
84
756 1040
Al nut
25
727 9779
Seal kit
85
759 1014
Piston seal
26
772 1092
Axial needle bearing
86
759 1013
Guide ring 4
27
773 1005
Tie anchor 1, complete
87
773 1002
Air piston 1, complete
28
726 2418
Axial needle bearing
88
756 1806
O-ring
29
772 1164
Closure complete
89
756 1784
Rod seal
30
772 1017
Plug bolt
90
756 1792
Snap ring
31
772 1089
Screw
91
756 2039
O-ring
32
772 1040
Washer
92
773 1006
Cylinder 1, complete
33
772 1147
Spring
93
756 1059
Bottom 1
34
772 1078
Closure
94
773 1018
Rubber foot 1
• Wearing parts
Blind rivet nut setting tools Spare parts
You will find spare part kits for FireFox®1 F on page 318.
715 8955 Hydraulic oil refill bottle, 100 ml
You will find spare part kits for FireFox®1 F on page 318. The experts in blind riveting
309
6
FireFox® 1 F
Hydro-pneumatic blind rivet nut setting tools FireFox速 2
72 - 72a
il
iew ed v
Deta
1 m 2
of Ite
97 - 97a
310
Die Profis der Blindniettechnik g
Hydro-pneumatic blind rivet nut setting tools Spare part no.
Article no.
Designation
Spare part no.
Article no.
Designation
1•
772 1053
Nosepiece M 3
38
772 1163
Valve key 4, complete
•
772 1054
Nosepiece M 4
39
772 1076
O-ring
•
772 1055
Nosepiece M 5
40
772 1033
End closure
•
772 1056
Nosepiece M 6
41
772 1077
O-ring
•
772 1057
Nosepiece M 8
42
772 1002
Air motor complete
•
772 1058
Nosepiece M 10
43
772 1083
O-ring
•
772 1059
Nosepiece M 12
44
772 1004
Adapter
•
772 1108
Nosepiece 6-32 UNC
45
772 1007
Absorber disc 1
•
772 1109
Nosepiece 8-32 UNC
46
772 1008
Absorber disc 2
•
772 1148
Nosepiece 10-24 UNC
47
772 1009
Noise suppressor cover
•
772 1110
Nosepiece 10-32 UNF
48
772 1082
O-ring
•
772 1111
Nosepiece 1/4“-20 UNC
49
772 1145
O-ring
•
772 1112
Nosepiece 5/16“-18 UNC
50
772 1146
Valve key 5
•
772 1113
Nosepiece 3/8“-16 UNC
51
756 1083
O-ring
2
772 1046
Threaded mandrel M 3
52
772 1073
Rod seal
772 1047
Threaded mandrel M 4
53
772 1010
Pressure disc
772 1048
Threaded mandrel M 5
54
772 1011
Plunger
772 1049
Threaded mandrel M 6
55
756 1555
O-ring
772 1050
Threaded mandrel M 8
56
772 1169
Insert complete
772 1051
Threaded mandrel M 10
57
772 1025
Threaded ring
772 1052
Threaded mandrel M 12
58
772 1012
Bevel washer
772 1101
Threaded mandrel 6-32 UNC
59
772 1094
Compression spring
772 1102
Threaded mandrel 8-32 UNC
772 1103
Threaded mandrel 10-24 UNC
772 1104
Threaded mandrel 10-32 UNF
60 61 62
772 1095 772 1371 772 1168
Compression spring Springspanner complete Distributing valve complete
772 1105
Threaded mandrel 1/4“-20 UNC
63
772 1167
Stopper complete
772 1106
Threaded mandrel 5/16“-18 UNC
64
715 6251
Snap ring
772 1107
Threaded mandrel 3/8“-16 UNC
65
772 1160
Grip, complete
3
772 1028
Locking ring
66
756 1016
Flat gasket 1
4
726 2167
Clamp
67
772 1081
O-ring
5
772 1042
Slider
68
756 1520
Activation button
6
772 1096
Wire ring
69
756 1539
Slider
7
772 1097
Compression spring
70
772 1003
Orifice
8
772 1090
Snap ring
71
756 1024
Flat gasket 2
9
772 1091
Needle ring
72
772 1156
Air cylinder 2, complete
10
772 1088
Stud bolt
73
756 1030
O-ring
11
772 1013
Driving pin
74
756 2136
Pressure relief valve, complete
12
772 1036
Hexagonal rod
75
757 1348
Silencer complete
13
772 1027
Steel head sleeve
76
756 1970
Sealing ring
14
772 1372
Stroke adjuster, complete
77
756 1938
Hose fitting
15
772 1170
Tool head assembled
78
756 1628
Spacer cage
16
772 1014
Locating bolt
79
756 1601
Airzet rod seal
17
756 1261
Sealing ring M4
80
772 1100
Washer
18
756 1229
Oil screw plug
81
772 1021
Rod seal
19
772 1070
Supporting ring
82
756 2012
Lip ring
20
772 1074
Rod seal
83
756 1687
Piston housing
21
772 1166
Draw bar complete
84
756 2209
O-ring
22
772 1067
Piston seal
85
757 1099
Stopper
23
772 1069
Supporting ring
86
725 2032
Housing screw short
24
772 1039
Draw bar
87
756 1032
O-ring
25
772 1071
Seal
88
756 1040
Allu nut
26
727 9779
Seal kit
89
772 1066
Piston seal
27
772 1092
Axial needle bearing
90
772 1075
Guide ring
28
772 1165
Tie anchor complete
91
772 1154
Air piston 2, complete
29
726 2418
Axial needle bearing
92
757 1151
O-ring
30
772 1164
Closure cover, complete
93
756 1431
Airzet rod seal
31
772 1017
Stud bolt
94
757 1143
V-profile ring JV15
32
772 1089
Screw
95
757 1194
O-ring
33
772 1040
Stop disc
96
772 1151
Cylinder 2, complete
34
772 1147
Spring
97
757 1011
Bottom
35
772 1065
O-ring
97a
757 1095
Bottom grey
36
772 1032
Closure
715 8955
Hydraulic oil refill bottle, 100 ml
37
772 1079
O-ring
Blind rivet nut setting tools Spare parts
You will find spare part kits for FireFox®2 on page 318.
• Wearing parts
You will find spare part kits for FireFox®2 on page 318. The Die Profis experts der in Blindniettechnik blind riveting
311
6
FireFox® 2
Hydro-pneumatic blind rivet nut setting tools FireFox速 2 F Axial eco
312
The experts in blind riveting
Hydro-pneumatic blind rivet nut setting tools Article no.
Designation
1• • • • • • • • • • • • • • 2
772 1053 772 1054 772 1055 772 1056 772 1057 772 1058 772 1059 772 1108 772 1109 772 1148 772 1110 772 1111 772 1112 772 1113 772 1046 772 1047 772 1048 772 1049 772 1050 772 1051 772 1052 772 1101 772 1102 772 1103 772 1104 772 1105 772 1106 772 1107 772 1028 726 2167 772 1042 772 1096 772 1097 772 1090 772 1091 772 1088 772 1013 772 1036 772 1376 772 1377 772 1375 772 1378 719 1075 756 1261 756 1229 772 1070 772 1074 772 1166 772 1067 772 1069 772 1039 772 1071 727 9779 772 1092 772 1165 726 2418 772 1164 772 1017 772 1089 772 1040 772 1147 772 1065 772 1032 772 1079 772 1163 772 1076 772 1033 772 1077 772 1002 772 1083
Nosepiece M 3 Nosepiece M 4 Nosepiece M 5 Nosepiece M 6 Nosepiece M 8 Nosepiece M 10 Nosepiece M 12 Nosepiece 6-32 UNC Nosepiece 8-32 UNC Nosepiece 10-24 UNC Nosepiece 10-32 UNF Nosepiece 1/4“-20 UNC Nosepiece 5/16“-18 UNC Nosepiece 3/8“-16 UNC Threaded mandrel M 3 Threaded mandrel M 4 Threaded mandrel M 5 Threaded mandrel M 6 Threaded mandrel M 8 Threaded mandrel M 10 Threaded mandrel M 12 Threaded mandrel 6-32 UNC Threaded mandrel 8-32 UNC Threaded mandrel 10-24 UNC Threaded mandrel 10-32 UNF Threaded mandrel 1/4“-20 UNC Threaded mandrel 5/16“-18 UNC Threaded mandrel 3/8“-16 UNC Locking ring Clamp Slider Wire ring Compression spring Snap ring Needle ring Stud bolt Driving pin Hexagonal rod Steel head sleeve Sleeve Tool head complete Cap piece Allen screw Sealing ring Screw Supporting ring Rod seal Draw bar complete Piston seal Supporting ring Draw bar Seal Seal kit Axial needle bearing Tie anchor Axial needle bearing Closure Stud bolt Screw Stop disc Spring O-ring Closure O-ring Valve key O-ring End cap O-ring Air motor O-ring
3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44
Spare part no.
Article no.
Designation
45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 101 102 103 104 105 106 107 108 109 110 111 112 113
772 1004 772 1007 772 1008 772 1063 772 1082 772 1145 772 1146 756 1083 772 1073 772 1010 772 1011 756 1555 772 1169 772 1025 772 1012 772 1094 772 1095 772 1026 772 1168 772 1030 715 6251 772 1312 756 1016 772 1081 719 9112 756 1539 772 1003 756 1024 772 1156 756 1030 756 2136 757 1348 756 1970 756 1938 756 1628 756 1601 772 1100 772 1021 756 2012 756 1687 756 2209 757 1099 725 2032 756 1032 756 1040 772 1066 772 1075 772 1154 757 1151 756 1431 757 1143 757 1194 772 1151 757 1011 772 1320 772 1321 712 2383 719 0297 772 1360 757 1183 773 1023 772 1366 719 5659 719 5672 726 3050 715 1039 772 1363 772 1364 772 1362 715 8955
Adapter Absorber disc 1 Absorber disc 2 Closure O-ring O-ring Valve key O-ring Rod seal Washer Plunger O-ring Insert Threaded ring Bevel washer Compression spring Compression spring Spring compressor Distributing valve Stopper Snap ring Grip Flat gasket O-ring Screw connection Slider Orifice Flat gasket Air cylinder O-ring Pressure relief valve Silencer Sealing ring Connecting nipple Spacer cage Rod seal Washer Rod seal Piston seal Piston housing O-ring Stopper Housing screw, short O-ring Al nut Piston seal Guide ring Air piston Complete O-ring Airezt rod seal Snap ring O-ring Cylinder Bottom Hanger Cylinder head screw Nut Screw Hanger Fillister head screw Hexagon head screw Grip Tube Screw connection Washer O-ring Valve seat Spring Valve Hydraulic oil refill bottle, 100 ml
• Wearing parts
The experts in blind riveting
313
6
Spare part no.
Blind rivet nut setting tools Spare parts
FireFox® 2 F Axial eco
Hydro-pneumatic blind rivet nut setting tools Repair tools for FireFox速 1 F - 2 Repair tool kit for FireFox速 Article no. 772 1183 Spare part no.
Article no.
Designation
1
756 2005*
Allen key
2
772 1182
Allen key for end cap
3
756 2006*
Turning tool for threaded ring
4
756 2008*
Slot wrench
5
772 1185
Clamp element for FireFox tool head
6
772 1179
Extraction tool
7
772 1190
Insertion tool for bit
8
772 1114
Insertion tool for seal
9
772 1184
Assembly device
*These tools are also suitable for TAURUS速 1 - 4
1
5
314
2
6
3
7
8
4
9
The experts in blind riveting
Hydro-pneumatic blind rivet nut setting tools GBM 95 Spare part no.
Article no.
6180
727 6184
6320
727 6338
6370
You will find spare part kits for GBM 95 on page 318. Spare part no.
Article no.
903 b
727 9035
Casing
910 •
727 9108
Threaded mandrel M 3
727 6370
Air piston, complete Sealing ring mount complete with 759, 6700 Sealing ring mount complete
Designation
910 •
727 9116
Threaded mandrel M 4
6500
727 6508
Motor frame, complete
910 •
727 9124
Threaded mandrel M 5
6510
727 6494
Valve housing, complete
910 •
727 9132
Threaded mandrel M 6
652
727 6524
Knurled nut
910 •
727 9140
Threaded mandrel M 8
653
727 6532
Cover
910 •
727 9159
Threaded mandrel M 10
6630
727 6621
Valve slide complete
911 •
727 9167
Nosepiece M 3
664 •
727 6648
Compression spring
911 •
727 9175
Nosepiece M 4 and 8-32“
6700 •
727 6702
911 •
727 9183
Nosepiece M 5 and 10-32“
911 •
727 9191
Nosepiece M 6
6750
727 6753
911 •
727 9205
911 •
727 9213
Nosepiece M 8 and 5/16-18“ Nosepiece M 10 and 3/8-16“
7030
727 7032
O-ring with supporting ring 727 6999 Drill unit complete with 6500, 6510, 652, 653, 9540, 9600, 6630, 664 Cylinder complete with 775
759 •
727 7598
Rod seal
775 •
727 7768
O-ring (6 x 2)
803 c
715 9013
Bottom
803 d •
715 9021
Rubber base
820 •
715 8203
Annular piston complete
823 •
715 8246
Casing ring complete with 868
828 •
715 8289
Replenishing screw complete
833
714 2277
Suspension bracket
836
715 8378
Distributing valve complete with 861
841
715 8416
Silencer
842
715 8424
Channel tube
848
715 8483
Bolt
851
715 8513
Flat sieve
852
715 8521
Hose complete
854 •
715 8548
Flat gasket
856 •
715 8564
861
715 8610
863 •
Designation
913
727 8136
Locking nut
9250
727 9221
Release valve, complete
930
727 9302
Sleeve
9320
727 9329
Draw bar, complete
9340
727 9345
Pull piston complete with 856, 866
9350
727 9353
Resetting piston, complete
9380
727 9388
Thrust bearing, complete
9410
727 8411
Valve piston, complete
9450 •
727 9450
Cylinder sleeve complete
9540
727 9558
Planetary gearing, complete
9600
727 9604
Air motor, complete
976
727 9760
Sealing ring kit
977
727 9779
Sealing ring kit
978
727 9787
O-ring
984 •
727 9841
O-ring
997
727 9973
Adjusting screw
915
727 1158
Open-ended wrench
715 8637
Groove ring with supporting ring Sealing ring wearing set for distributing valve (836) O-ring
916
727 1166
Allen key
864
727 8640
O-ring
917
727 1174
Hooked wrench Ø 42
866 •
715 8661
O-ring
918
727 1182
Assembly rod
868 •
715 8688
O-ring
991
727 9914
Snap ring
886
715 8866
Countersunk screw
176
717 1773
Universal wrench MSU
889
715 8890
Hand protection
A 910 •
727 2065
Threaded mandrel 8-32“
894
715 8947
Ball Allen key
A 910 •
727 2022
895
715 8955
Hydraulic oil refill can
A 910 •
727 2030
Threaded mandrel 10-32“ Threaded mandrel 1/4 -20“
901
727 9019
Tool head
A 910 •
727 2073
9020
727 9027
Grip, complete with 836, 848, 902 b
A 910 •
727 2049
A 911 •
727 2057
• Wearing parts
Threaded mandrel 5/16-18“ Threaded mandrel 3/8-16“ Nosepiece 1/4 -20“
M = enlarged
You will find spare part kits for GBM 95 on page 318. The experts in blind riveting
315
Spare part kits Spare part kits The spare part kits contain carefully composed sets with exactly the parts that you need for your maintenance or repair.
Spare part kits TAURUS® 1-4 Spare part kit: 756 1224 - Grip seal set for TAURUS® 1-4
Spare part kit: 756 1225 - Lock activator seal set for TAURUS® 1-4
Spare part no.
Article no.
Designation
Spare part no.
Article no.
Designation
55
756 1016
Flat gasket 1
31
756 1385
Piston seal
61
756 1024
Flat gasket 2
32
756 1034
Supporting ring
83
756 1032
O-ring
33
756 1031
Piston seal
Spare part kit: 756 1227 - Control piston seal set for TAURUS® 1-4 Spare part no.
Article no.
Designation
73
756 1628
Spacer cage (4x)
74
756 1601
Rod seal (3x)
75
756 1660
Control piston
76
756 2012
Piston seal
77
756 1687
Piston housing
78
756 2209
O-ring (2x)
Spare part kit for TAURUS® 2-4 Spare part kit: 757 1135 - Mandrel retainer set for TAURUS® 2-4 Spare part no.
Article no.
Designation
47
756 1865
Retaining spring
48
756 1857
Retainer
49
756 1849
Adapter
50
757 1224
Lock washer
52
757 1022
Connecting piece nut 2/3
Spare part kits TAURUS® 1 Spare part kit: 756 1223 - Air piston seal set for TAURUS® 1
Spare part kit: 756 1226 - Control piston seal set for TAURUS® 1
Spare part no.
Article no.
Designation
Spare part no.
Article no.
Designation
85
756 1776
Piston seal
73
756 1628
Spacer cage (3x)
88
756 1768
Guide ring 1
74
756 1601
Rod seal (3x)
91
756 1741
Piston seal
75
756 1660
Control piston
97
756 1806
O-ring
76
756 2012
Piston seal
100
756 1784
Rod seal
77
756 1687
Piston housing
101
756 1792
Snap ring
78
756 2209
O-ring (2x)
103
756 2039
O-ring
Spare part kit: 756 1228 - Mandrel retainer set for TAURUS® 1 Spare part no.
Article no.
Designation
47
756 1865
Retaining spring
48
756 1857
Retainer
49
756 1849
Adapter
50
757 1224
Lock washer
51
757 1349
Connecting piece nut 1
316
The experts in blind riveting
Spare part kits Spare part kit TAURUS® 2 Spare part kit: 757 1134 - Air piston seal set for TAURUS® 2
Spare part kit TAURUS® 3 Spare part kit: 758 1010 - Air piston seal set for TAURUS® 3
Spare part no.
Article no.
Designation
Spare part no.
Article no.
Designation
40
756 1431
Rod seal
40
756 1431
Rod seal
86
757 1216
Piston seal
86
757 1216
Piston seal
89
757 1127
Guide ring 2
89
757 1127
Guide ring 2
92
756 1989
Piston seal
92
756 1989
Piston seal
98
757 1151
O-ring
99
758 1173
O-ring
102
757 1143
V-profile ring
102
757 1143
V-profile ring
104
757 1194
O-ring
105
758 1157
O-ring
Spare part kit TAURUS® 4 Spare part kit: 759 1038 - Sealssatz Air piston TAURUS® 4 Spare part no.
Article no.
Designation
40
756 1431
Rod seal
76
756 2012
Piston seal
87
759 1014
Piston seal
90
759 1013
Guide ring 4
99
757 1173
O-ring
102
757 1143
V-profile ring
105
757 1157
O-ring
Spare part kit PH 1/PH 2 Spare part kit: 717 1220 - K seal set PH1/PH2 Spare part no.
Article no.
Designation
19 •
717 2133
K seal
22 •
717 2141
K seal
24 •
717 2192
K seal
Spare part kits PH 2000 Spare part kit: 715 1010 - Air cylinder seal set for PH 2000 Spare part no.
Article no.
Designation
863
715 8637
O-ring
864
727 8640
O-ring
875
715 8750
O-ring
Spare part kit: 715 1011 - Tool head seal set for PH 2000 Spare part no.
Article no.
Designation
820
715 8203
Annular piston complete
821
715 8211
Scraper ring complete
822
715 8238
Cylinder sleeve complete
854
715 8548
Flat gasket
859
715 8599
Rod seal
866
715 8661
O-ring
868
715 8688
O-ring
870
715 8718
O-ring
The experts in blind riveting
317
Spare part kits Spare part kits FireFox® 1 F - 2 Spare part kit: 773 1019 - Air piston seal set for FireFox® 1F Spare part no.
Article no.
Designation
85
759 1014
Piston seal
91
756 2039
O-ring
86
759 1013
Guide ring 4
88
756 1806
O-ring
90
756 1792
Snap ring
89
756 1784
Rod seal
Spare part kit: 756 1224 - Grip seal set for FireFox® 1 F - 2 Spare part no.
FireFox® 1 iFireFox® 2
Article no.
Designation
Spare part kit: 772 1338 - Distributing valve complete for FireFox® 1 F - 2 Article no.
Designation
62
772 1168
Distributing valve complete
64
715 6251
Snap ring
63
772 1167
Stopper complete
Spare part no.
FireFox® 1F
FireFox® 2
60 62 61
Spare part kit: 772 1339 - Air piston seal set for FireFox® 2 Spare part no.
Article no.
Designation
89
772 1066
Piston seal
95
757 1194
O-ring
90
772 1075
Guide ring
64
66
756 1016
Flat gasket 1
92
757 1151
O-ring
69
71
756 1024
Flat gasket 2
94
757 1143
V-profile ring
83
87
756 1032
O-ring
93
756 1431
Airzet Rod seal
Spare part kits GBM 95 Spare part kit: 727 1200 - Seal set for GBM 95
Spare part kit: 727 1201 - Air piston seal set for GBM 95
Spare part no.
Article no.
Designation
Spare part no.
Article no.
Designation
759
727 7598
Rod seal
775
727 7768
O-ring
820
715 8203
Annular piston complete
863
715 8637
O-ring
854
715 8548
Flat gasket
864
727 8640
O-ring
866
715 8661
O-ring
868
715 8688
O-ring
6370
727 6370
Sealing ring mount complete
6700
727 6702
O-ring with supporting ring 727 6999
9450
727 9450
Cylinder sleeve, complete
We reserve the right to make changes for the entire catalogue. We do not accept liability for errors or misprints. All prices specified are net prices. The value added tax is invoiced separately. Pricing terms are ex works excluding packaging. All tools purchased after 1 May 2013 come with a 24-month warranty, 12 months for batteries. In each case, the conditions set out in the instruction manual shall apply (proof by invoice or delivery note). Damages resulting from natural wear and tear, overloading, use of unsuitable batteries or inexpert handling will be excluded from the guarantee. Damages resulting from material or manufacturing faults will be repaired or replaced free of charge. Claims can only be accepted if the complete riveting tool is returned to the distributor or GESIPA®.
318
The experts in blind riveting
Germany GESIPA Blindniettechnik GmbH Nordendstraße 13-39 64546 Mörfelden-Walldorf T +49 6105 962 0 F +49 6105 962 287 info@gesipa.com www.gesipa.com
USA GESIPA Fasteners USA, Inc. Action Tools Division 126 Quality Drive Mocksville, NC 27028 T + 1 336 751-75 55 F + 1 336 751-15 68 sales@gesipausa.com www.gesipausa.com
Poland GESIPA Polska Sp.z.o.o. ul. Sikorskiego 5 05-119 Legionowo T +48 22 7743 040 F +48 22 7743 853 gesipa@gesipa.com.pl www.gesipa.com.pl
Great Britain GESIPA Blind Riveting Systems Ltd. Dalton Lane, Keighley West Yorkshire, BD 214JU T +44 1535 212200 F +44 1535 212232 info@gesipa.co.uk www.gesipa.co.uk
Austria GESIPA Blindnietvertriebsgesellschaft m.b.H. Biróstraße 19 1230 Wien T +43 1 6160 866 0 F +43 1 6160 869 office@gesipa.at www.gesipa.at
Czech Republic GESIPA CZ s.r.o. Škrobárenská 482/4 617 00 Brno T +420 543 529 296 F +420 543 216 049 info@gesipa.cz www.gesipa.cz
Spain GESIPA Fijaciones S.A. Pol. Txako Edif. 3 / Pab. 5 48480 Arrigorriaga (Vizcaya) T +34 946712662 F +34 946712658 informacion@gesipa.es www.gesipa.es
France GESIPA SAS BP 55 39, rue Georges Méliès 26000 Valence T +33 4 757569 21/22 F +33 4 757569 25 info@gesipa.fr www.gesipa.fr
Hungary GESIPA Hungary Kft. Vásártér 18 9241 Jánossomorja T +36 96 517892 F +36 96 517893 gesipa@t-online.hu www.gesipa.com
China GESIPA c/o SFS intec (China) Advanced Precision Parts Manufacturing Co., Ltd. Huangge East 2nd Rd, Auto Zone A3, Huangge Town, Nansha District, Guangzhou, P.R China 511455 T +86 20 82221305 F +86 20 82221306 info@gesipa.cn www.gesipa.com
India GESIPA c/o Indo-Schöttle Auto Parts Pvt. Ltd. Gat N° 378/287/389, Village Urawade, Taluka Mulshi Dit. Pune – 412 115, Maharashtra State, India T +91 20 325 400 50 F +91 20 667 405 19 info@gesipa.in www.gesipa.com
Turkey GESIPA c/o SFS intec Fastening Technologies Celal Umur Cad. No:9 TR-35860 Torbali-Izmir/Turkiye T +90 232 853200 F +90 232 8532154 info@gesipa.tr www.gesipa.com
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