Livewire battery

Instruction manual P1970E/EN 2010-06

Accupack

Order No. 935377

For additional product information visit our website at http://www.cooperpowertools.com

Contents

2

1

Safety

3

1.1 1.2 1.3 1.4 1.5 1.6

Warnings and notes ..............................................................................

Basic requirements for safe working practices .....................................

Designated use.....................................................................................

Items supplied.......................................................................................

Transport ..............................................................................................

Storage .................................................................................................

3 4 4 4 4 5

2

Dimensions in mm

5

3

Charging the accu

6

4

Replacing the accu

6

5

Troubleshooting

7

6

Maintenance

7

7

Service

7

8

Technical data

8

9

Disposal

8

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Safety

Copyright protection Cooper Power Tools reserves the right to modify, supplement or improve this document or the product without prior notice. This document may not be reproduced in whole or in part in any way, shape or form, or copied to another natural or machine-readable language or to a data carrier, whether electronic, mechanical, optical or otherwise, without the express permission of Cooper Power Tools.

1

Safety

1.1

Warnings and notes Warning notes are identified by a signal word and a pictogram: • The signal word describes the severity and the probability of the impending danger. • The pictogram describes the type of danger.

WARNING! Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.

CAUTION! Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury or property and environmental damage. If this warning is not observed, injuries, property or environmental damage may occur.

NOTE General notes include application tips and useful information but no hazard warnings.

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3

1

1

Safety

1.2

Basic requirements for safe working practices Before using the accu for the first time, ensure that you have carefully read and understood the operating instructions. Failure to observe the instructions below may result in fire and serious injuries.

CAUTION! Electrical safety ➔ Do not open the accu. Acid causes injury. ➔ Do not modify the accu structurally. ➔ Operate the accu in dry, enclosed rooms only. ➔ Protect the accu from moisture and rain. ➔ Never operate the accu under unsuitable ambient conditions (e.g. where combustible gases, solvents, dust, vapors or moisture is present). ➔ Do not operate the accu if the housing or contacts are damaged. ➔ Follow the safety instructions printed on the accu and charger.

Work area ➔ Ensure that there is enough space in the work area. ➔ Keep the work area clean and dry.

1.3

Designated use • • •

1.4

The accu is intended solely for supplying voltage to the CLECO cordless EC tool.

Do not use it in areas where there is a risk of explosion.

For charge use solely the following CLECO battery charger: Order no.

Battery charger

935302

Li-Ions 26 V (230 VAC), 4-fold

935382

Li-Ions 26 V (230 VAC), 1-fold

935390

Li-Ions 26 V (110 – 230 VAC), 1-fold

935391

Li-Ions 26 V (110 – 230 VAC), 1-fold

Items supplied Check shipment for transit damage and ensure that all items have been supplied: 1 Accu 1 This Instruction Manual

1.5

Transport Transport and store the accu in the original packaging. The packaging can be recycled.

4

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Dimensions in mm

1.6

Storage Time period

Storage temperature

Relative humidity

Supplemental information

5000 h / 200 days – maximal, without thrickle charging.

-4 to 95 °F (-20 to +35 °C)

0 to 90 %

100% store charged.

Recharge after 5000 h / 200 days to prevent deep discharging (< 17.5 V).

WARNING! Danger of explosion from short circuit ➔ Protect the accu from moisture. ➔ Do not bring any electrically conducting objects such as paper clips, coins, keys, nails or screws in contact with the accu contacts. ➔ When storing the accu outside the tool or the battery charger, cover the accu contacts.

2

Dimensions in mm

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5

2

3

Charging the accu

3

Charging the accu Accu is only partly charged when delivered. ➔ Fully charge before first use.

WARNING! Overheating or leakage of corrosive liquid from the accu can occur when using incorrect chargers or accus. ➔ Use only original CLECO chargers.

They are optimal adapted to this accu.

NOTE With proper use, the accu can be charged at least 800 (60 % capacity) times.

Here, the following is important: ➔ Accu charging temperature: 0 °C to +40 °C (+32 °F to +104 °F) ➔ Follow the safety instructions printed on the accu and charger. ➔ Fully charge new accus or those not used for a long time. ➔ Do not totally discharge the accu (< 17.5 V). ➔ Protect the accu from impact. ➔ Keep the charger and accu contacts clean and dry. ➔ Protect the accu from moisture. ➔ The accu can remain in the charger when not in use: the self-discharging is very low. ➔ Replace used accus and recycle them (see 9 Disposal, page 8.)

4

Replacing the accu Inserting the accu ➔ Insert the accu into the tool guide until the catches securely engage.

Abb. 4-1

6

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Troubleshooting

Removing the accu

1.

➔ Press the catches together and pull the accu out of the handle.

2.

Fig. 4-2

5

Troubleshooting Problem

Possible cause

Action

Could not reach the expected number of rundowns with one battery charge.

Battery is not fully charged.

¾

Use only fully charged batteries.

Low voltage warning is not set to minimum value.

¾

In the Tool Setup screen of the controller, set the value for Low Level to 17.5 Volts.

During tightening sequence, high torque is required, for example with coated screws.

If high torque is required for a longer period of time, e.g. for several turns, then the number of rundowns with one battery charge is significantly reduced.

Battery has already cycled too often.

After 800 charge cycles the capacity is reduced to about 60%.

Accu defective

¾

Battery charger shows Error accu

6

Replace accu.

Maintenance ➔ Keep the contacts of the accu and the accu free of contamination. Only in this way is proper function of the accu guaranteed.

7

Service

NOTE If repair is required, send the complete accu to Cooper Power Tools. It may be repaired only by authorized technicians. Opening the accu will void the warranty.

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7

5

8

Technical data

8

Technical data

8.0.1

accu power supply

9

Features

Data

Accu type

Lithium ion (Li-ion), 7 cells

Nominal capacity

1,600 mAh

Rated voltage

26 V

Maximal voltage

29,4 V

Accu self-discharge

approx. 0.3 mA

Weight

490 g (1.08 lbs)

Ambient temperature (in activity)

0 to +40 °C (+32 to +104 °F)

Disposal

CAUTION! Injuries and environmental damage from improper disposal.

Components and auxiliary materials of the accu pose risks to health and the environment. ➔ Separate the components of the packing and dispose of them by segregating them clearly. ➔ Follow the locally applicable regulations.

Observe generally valid disposal guidelines such as, in Germany, the Electrical and Electronic Equipment Act (ElektroG) and Battery Law (BattG):

➔ Return defective / used batteries to your company collection facility or to Cooper Power Tools..

8

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Sales & Service Centers Note: All locations may not service all products. Please contact the nearest Sales & Service Center for the appropriate facility to handle your ser vice requirements.

Dallas, TX Cooper Tools Sales & Service Center 1470 Post & Paddock Grand Prairie, TX 75050 Tel: (972) 641-9563 Fax: (972) 641-9674 Detroit, MI Cooper Tools Sales & Service Center 4121 North Atlantic Blvd.

Auburn Hills, MI 48326 Tel: (248) 391-3700 Fax: (248) 391-6295

Cooper Tools P.O. Box 1410 Lexington, SC 29071-1410 USA Phone: 800-845-5629 803-359-1200 Fax: 803-359-0822 Cooper Tools 4121 North Atlantic Blvd.

Auburn Hills, MI 48326 USA Phone: (248) 391-3700 Fax: (248) 391-6295 Cooper Tools 5925 McLaughlin Road Mississauga, Ontario Canada L5R 1B8 Phone: (905) 501-4785 Fax: (905) 501-4786

Houston, TX Cooper Tools Sales & Service Center 6550 West Sam Houston Parkway North, Suite 200 Houston, TX 77041 Tel: (713) 849-2364 Fax: (713) 849-2047 Lexington, SC Cooper Tools 670 Industrial Drive Lexington, SC 29072 Tel: (800) 845-5629 Tel: (803) 359-1200 Fax: (803) 358-7681

Cooper Tools de México S.A. de C.V. Libramiento La Joya No. 1 Bodega No. 2 Esq. Politécnico Barrio San José Cuautitlán, Edo de México C.P. 54870 Phone: +52-55-5899-9510 Fax: +52-55-5870-5012 Cooper Tools Industrial Ltda.

Av. Liberdade, 4055 Zona Industrial - Iporanga 18087-170 Sorocaba, SP Brazil Tel: +55-15-3238-3929 Fax: +55-15-228-3260

Cooper Industries, Ltd. 600 Travis, Ste. 5800 Houston, TX 77002-1001 P: 713-209-8400 www.cooperindustries.com PL12EN-1660 101008 Specifications subject to change without notice. © 2008 COOPER INDUSTRIES, INC.

Los Angeles, CA Cooper Tools Sales & Service Center 15503 Blackburn Ave Norwalk, CA 90650 Tel: (562) 926-0810 Fax: (562) 802-1718

York, PA Cooper Tools Sales & Service Center 3990 East Market Street York, PA 17402 Tel: (717) 755-2933 Fax: (717) 757-5063

Seattle, WA Cooper Tools Sales & Service Center 2865 152nd Ave N.E. Redmond, WA 98052 Tel: (425) 497-0476 Fax: (425) 497-0496

Canada Cooper Tools Sales & Service Center 5925 McLaughlin Road Mississauga, Ont. L5R 1B8 Canada Tel: (905) 501-4785 Fax: (905) 501-4786

Cooper Power Tools SAS Zone industrielle – B.P. 28 77831 Ozoir-la-Ferrière Cedex France Téléphone: +33-1-6443-2200 Téléfax: +33-1-6440-1717

Cooper Tools Hungária Kft. Berkenyefa sor 7 H-9027 Györ Hungary Tel: +36-96-505 300 Fax: +36-96-505 301

Cooper Power Tools Cooper (China) Co., Ltd. GmbH & Co. OHG 955 Sheng Li Road, Postfach 30 Heqing Pudong, Shanghai D-73461 Westhausen China 201201 Germany Tel: +86-21-28994176 Phone: +49 (0) 73 63/ 81-0 +86-21-28994177 Fax: +49 (0) 73 63/ 81-222 Fax: + 86-21-51118446 E-Mail: htwe.sales@cooperindustries.com

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