Instructions manual / Position Controller
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POSITION CONTROLLER DPC-990
INSTRUCTIONS MANUAL
Instructions manual / Position Controller
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IMPORTANT The tool delivered with this manual may have been modified for specific needs. In that case, please give us the tool code number written on our shipping note or the approximate tool delivery date when you place an order for a new similar tool or for spare parts. In that way, you will be sure to get the required tool and/or spare part.
WARNING This information has to be kept in a location known by all users.
Each operator has to read carefully this manual before installing, using, and mending the product.
Be sure that the operator has understood using recommendations and the meaning of signs put on the product. Most accidents could be avoided respecting this Manual Instructions. As a matter of fact, they were created according to European laws and norms regarding products. In each case, please respect and follow safety national norms. Do not take off nor damage the stickers or advise put on the product and above all the details imposed by the law.
Instructions manual / Position Controller
INDEX
1. Specification ………………………………………………………………………………… p.4 2. Lay-out ……………………………………………………………………………………….. p.5 2.1 Description …………………………………………………………………………..p.5 2.2 Dimensions …………………………………………………………………………. p.6 3. Operation …………………………………………………………………………………….. p.7 3.1 FND display (operating mode) …………………………………………………… p.7 3.2 Keys buttons ……………………………………………………………………….. p.7 3.3 Keys button & FND display on each mode ……………………………………... p.8 3.3.1 Operating mode …………………………………………………………………. p.8 3.3.2 Program mode …………………………………………………………………… p.9 3.3.3 Parameter mode ………………………………………………………………… p.10 3.3.4 Program edit mode ……………………………………………………………… p.11 3.4 LED function ……………………………………………………………………….. p.12 3.5 Parameters …………………………………………………………………………. p.13 3.6 Error code display …………………………………………………………………. p.15 4. Interface ……………………………………………………………………………………… p.16 4.1 25P I/O ……………………………………………………………………………… p.16 4.2 25P I/O interface (INPUT) ………………………………………………………… p.17 4.3 25P I/O interface (OUTPUT) ………………………………………………………p.19 4.4 Encoder connection ……………………………………………………………….. p.19 5. Screwdriver connection …………………………………………………………………… p.20 5.1 Doga XS-38D controller ……………………………………………………………p.20 5.2 Delvo screwdriver …………………………………………………………………. p.21 5.3 Air driver with two signals ………………………………………………………… p.22 5.4 Hios controller & driver ……………………………………………………………. p.23 5.5 Wiring of HDC-40i (PNP Hybrid driver) …………………………………………. p.24 5.6 Wiring of KAPPA controller (Stanley Tool & Others DC Tools) ………………. p.25
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Instructions manual / Position Controller
No
Specification
1. Input power
DC24V, 1A
2. Dimension
171(W) 135(D) 51(H) mm
3. Total program no.
9 programs (1-9)
4. Point memory
99 points / program
5. Accuracy
0.09° each axis in angle
6. Tolerance on position
Selectable on program
7. Position memory
Self learning All DOGA electric tools, Stanley DC tool,
8. Available drivers
AC adapter (option)
Hios DC tools, Air driver with signals Program mode → Manual program
9. Torque selection on tool positions
10. Program mode 11. Operating
Torque # can be selected on each position 1) Auto program with Min/Max by tightening itself. 2) Manual program by panel button 1) Sequential process on positions 2) Non sequential positions INPUT program no(1-9), Re-tightening, cycle reset, reset
12. Interface (I/O)
OUTPUT position ok, motor run, torque up, cycle complete,alarm (error)
12. Program Lock
By password
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Instructions manual / Position Controller
2. Lay-out 2.1 Description
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Instructions manual / Position Controller
2.2 Dimensions
6
Instructions manual / Position Controller
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3. Operation 3.1 FND display (Operating mode)
3.2 Key buttons There are 5 modes. The initial mode is Operating mode. Mode is changed from Operating (Log In) Program Parameter Edit by mode button.
- Operating mode : Working mode
- Log in mode : To enter into Program, Parameter and Edit mode, it requires password. The factory setting initial password is ‘’0’’. The password log-in is effective until the power off. - Program mode : Two possibilities : 1) Auto program : Just fasten screws on each position, Min/Max and position data will be saved automatically.
2) Manual program : Move to each position and select Torque preset # and press Enter button to save data. -
Parameter mode : All parameters can be changed on Parameter mode except X/Y, Min/Max value and Torque #
- Edit mode : Min/Max value and Torque # can be changed on Edit mode.
Instructions manual / Position Controller
3.3 Key button & FND display on each mode 3.3.1 Operating mode
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Instructions manual / Position Controller
3.3.2 Program mode
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Instructions manual / Position Controller
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1) Auto Program It is useful to program position with MIN / MAX fastening time setting for OK, NG. According to the percentage of fastening time on P19 & P20, the posi controller calculate MIN & Max value from fastening time immediately after torque up. Each Min/Max value can be edited on EDIT mode. The torque # selecting is also allowed by manually with < button. Recommended drivers : Doga XS-38D, XS-35D, XS-40D, XT-35D, Delvo, Hiosâ&#x20AC;Ś etc
2) Manual Program Move to the position, select torque # with < button on each position and press Enter to save it. Recommended drivers : Hybrid HDC, Stanley DC Tool, other DC Toolsâ&#x20AC;Ś etc
3.3.3 Parameter mode Parameters except torque #, MIN/MAX value can be changed. Refer 3.5 Parameters on page 11, 12.
Instructions manual / Position Controller
3.3.4 Program Edit mode
11
Instructions manual / Position Controller 3.4 LED function
12
Instructions manual / Position Controller
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3.5 Parameters P# P01-P09
Name Program #
Specification
Default
Save sequential target positions on P1-9
0
Tolerance of area for Orange LED Input : 0.1 – 10.0 (unit %)
5
P11
Position area tolerance
P12
Tolerance of x,y positions to the Position OK tolerance target Input : 0.1 – 10.0 (unit %)
P13
Position Buzzer
Buzzer sound on the target position 0 : Disable 1 : Enable
1
P14
Cycle complete Buzzer
Buzzer sound on the target position 0 : Disable 1 : Enable
1
P15
Program type
Program type is selected 0 : Non sequential positions 1 : Sequential positions (Default)
1
P16
Tool select
Select the connected tool 1 : Hybrid HDC controller 2 : Stanley Kappa controller & Other DC Tools 3 : Doga XS-38D signal port 4 : Hios 5 : Air driver with Start trigger signal + motor RUN signal 6 : Delvo & Other low voltage Electric Tools 7 : XS40D, XS-38D V.4.3, XS-35D, XT-35D
1
P17
T1 (Air driver) Trigger start
P18
T2 (Air driver) Motor Shut off
2
T1 Minimum time set 0 – 9999 ms
0
T2 Minimum time set 0 – 9999 ms
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Instructions manual / Position Controller P#
P19
Name
MIN fastening time percentage
Specification Percentage (%) from fastening time for Auto programming 0 – 100 (%)
P20
MAX fastening time
14 Default
50
‘’0’’ : No use
Percentage (%) from fastening time for Auto programming
130
100 – 200 (%) ‘’0’’ : No use
Cycle reset by I/O P21
Cycle reset by I/O
1 Disable : 0
Enable : 1
Number of refastening on a position P22
Number of refastening
1 1–9
Refastening enable P23
Refastening Enable
1 Disable : 0
P24
Skip a position
Enable : 1
Skip one position declared NG to the next one without refastening Disable : 0
0
Enable : 1
Back to previous
Back to previous position by < button Disable : 0 Enable : 1 Note : P23 must be 0 (disable)
1
P26
Reset button on front panel
Reset button front panel for 1) Reset 2) Cycle reset (Reset + Enter) Disable : 0 Enable : 1
1
P27
Program select on front panel
P25
P28
NG signal output time duration
Program select by < button 1 Disable : 0
Enable : 1
Time duration setting of NG output signal 0.1 ~ 2.0 sec
0.3 sec
Instructions manual / Position Controller
3.6 Error code display
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Instructions manual / Position Controller 4. Interface 4.1 25P I/O The configuration of 25P I/O port for remote control is as below
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Instructions manual / Position Controller 4.2 25P I/O Interface (INPUT)
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Instructions manual / Position Controller 4.3 25P I/O Interface (OUTPUT)
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Instructions manual / Position Controller 4.4 Encoder connection
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Instructions manual / Position Controller 5. Screwdriver connection 5.1 Doga XS-38D controller
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Instructions manual / Position Controller 5.2 Delvo screwdriver & Other lower voltage electric screwdrivers
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Instructions manual / Position Controller
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5.3 Air driver with two signals
Trigger start (T1)
Shutt-of (T2)
Instructions manual / Position Controller 5.4 Hios controller & driver
5P connector
5P cable
5P cable
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Instructions manual / Position Controller 5.5 Wiring of HDC-40i (PNP Hybrid driver)
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Instructions manual / Position Controller
5.6 Wiring of KAPPA controller (Stanley Tool & Other DC Tools)
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Instructions manual / Position Controller
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Instructions manual / Position Controller
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06.17.60167.01/13
Instructions manual / Position Controller