Präsentation taurus c

TAURUS C The ultimate riveting application testing

through 100%, real time, setting process monitoring

General tool configuration General tool configuration Setting curve Setting curve analysis Operating Software Preparation for use Blind rivet profiles Profile lists Process Data Storage Statistical analysis 1 Statistical analysis 2 Unique features Interfacing Network Integration Examples

Blind rivet setting curve General tool configuration Setting curve

Analysis of mandrel breakload and breakstroke

breakload Fm (N)

Setting curve analysis Operating Software Preparation for use Blind rivet profiles Profile lists

InterfacingInterfacing

Process Data Storage Statistical analysis 1 Statistical analysis 2 Unique features Interfacing Network Integration Examples

Breakstroke Sm (mm)

Direct measurements of stroke (x) and traction (y)

Setting curve analysis H

General tool configuration Setting curve

G

Setting curve analysis

A Interpretation Window

B 3

Preparation for use Blind rivet profiles Profile lists Process Data Storage Statistical analysis 1 Statistical analysis 2 Unique features

Traction force (N)

Operating Software

F

E

Interfacing Network Integration Examples

Stroke (mm)

D

Operating software General tool configuration Setting curve Setting curve analysis Operating Software Preparation for use Blind rivet profiles Profile lists Process Data Storage Statistical analysis 1 Statistical analysis 2 Unique features Interfacing Network Integration Examples

Preparation for use Rivet location 2

General tool configuration Setting curve Setting curve analysis

Rivet location 3

Rivet location 4 Rivet location 5

Rivet location 1

Operating Software

Setting order

Preparation for use Blind rivet profiles Profile lists Process Data Storage Statistical analysis 1

1.

Generate up to 224 blind rivet secific Profiles Measure and storage of the quality determining process parameters through recording of up to 20 reference process curves and definition of the analysis window.

2.

Generate up to 10 application specific Profile lists Summing up the individual rivet profiles and setting order into a single file for control of process sequence and analysis

3.

Operating the tool Real time analysis of each riveting process and recording of up too 260.000 data sets.

Statistical analysis 2 Unique features Interfacing Network Integration Examples

Generating individual rivet profiles...

General tool configuration Setting curve Setting curve analysis Operating Software Preparation for use Blind rivet profiles Profile lists Process Data Storage Statistical analysis 1 Statistical analysis 2 Unique features Interfacing Network Integration Examples

...and defining the process window.

Generating application related profile lists General tool configuration Setting curve Setting curve analysis Operating Software Preparation for use Blind rivet profiles Profile lists Process Data Storage Statistical analysis 1 Statistical analysis 2 Unique features Interfacing Network Integration Examples

Process Data storage General tool configuration Setting curve Setting curve analysis Operating Software Preparation for use Blind rivet profiles Profile lists Process Data Storage Statistical analysis 1 Statistical analysis 2 Unique features Interfacing Network Integration Examples

Application related statistical data analysis General tool configuration Setting curve Setting curve analysis Operating Software Preparation for use Blind rivet profiles Profile lists Process Data Storage Statistical analysis 1 Statistical analysis 2 Unique features Interfacing Network Integration Examples

Individual analysis of each rivet location & proposition of a failure diagnosis General tool configuration Setting curve Setting curve analysis Operating Software Preparation for use Blind rivet profiles Profile lists Process Data Storage Statistical analysis 1 Statistical analysis 2 Unique features Interfacing Network Integration Examples

Detection of missing assembly 8000

General tool configuration Setting curve

N

Blindniet 4,8x8,0 FH Klemmlänge 2,5mm und 3,5mm Bohrungsdurchmesser 5,1mm

Klemmlänge 2,5mm clamping 2.5mm Klemmlänge 3,5mm clamping 3.5mm

7000

Setting curve analysis 6000

Operating Software Preparation for use

5000

Process Data Storage Statistical analysis 1 Statistical analysis 2

Zugkraft Traction load

Blind rivet profiles Profile lists

Setzprozeßdaten Zugkraft-Zugwegdaten

4000

3000

Unique features Interfacing

2000

Network Integration Examples

1000

0 0

1

2

3

4

TractionZugweg stroke

5

6

7 mm

8

Detection of incorrect hole diameter General tool configuration Setting curve Setting curve analysis

Blindniet 4,8x8,0 FH Klemmlänge 3,0mm Bohrungsdurchmesser 4,9mm und 5,3mm

8000

diameter 4.9mm

Bohrungsdurchmesser 5,3mm

N 7000

diameter 5.3mm Bohrungsdurchmesser 4,9mm

Operating Software

6000

Preparation for use Blind rivet profiles

Process Data Storage Statistical analysis 1 Statistical analysis 2

5000 Zugkraft Traction load

Profile lists

SetzprozeĂ&#x;daten Zugkraft-Zugwegdaten

4000

3000

Unique features Interfacing

2000

Network Integration Examples

1000

0 0

1

2

3

4

Zugweg Traction stroke

5

6

7 mm

8

Detection of incorrect blind rivet General tool configuration

steel blind rivet Blindniethülse Aluminium

Setting curve Setting curve analysis

Blindniet 4,8x8,0 FH Blindniethülsenwerkstoff Stahl und Aluminum Bohrungsdurchmesser 5,1mm Klemmlänge 3,5mm

8000

N

7000 Blindniethülse Stahl aluminium

Operating Software

blind rivet

6000

Preparation for use Blind rivet profiles

Process Data Storage Statistical analysis 1 Statistical analysis 2

5000 Zugkraft Traction load

Profile lists

Setzprozeßdaten Zugkraft-Zugwegdaten

4000

3000

Unique features Interfacing

2000

Network Integration Examples

1000

0 0

1

2

3

4

Traction stroke Zugweg

5

6

7 mm

8

Unique features General tool configuration Setting curve Setting curve analysis Operating Software Preparation for use Blind rivet profiles Profile lists Process Data Storage Statistical analysis 1

Setting Process monitoring system as an Integral Part of the blind rivet setting tool Optimal process safety through an integrated quality concept Process control of each and every blind rivet Self-contained tool‘s operation possible

Statistical analysis 2 Unique features Interfacing Network Integration Examples

No SPS required for tool operation No system recalibration necessary after tool exchange Minimum Installation work Interfaces to network and control integration High versatility through fast loading of predefined profile lists

Interfacing General tool configuration Setting curve Setting curve analysis Operating Software Preparation for use Blind rivet profiles Profile lists Process Data Storage Statistical analysis 1 Statistical analysis 2

Requirements: - Self-contained operation without any further control functions - Self-contained operation with additionnal control functions (Signal generator, tool remote inhibition etc...)

- Operation with Standard SPS (exchange of status,OK, or not-OK Signals) - Operation at a PC controlled workplace (real time data analysis, workpiece identification, storage of process data)

Unique features Interfacing Network Integration Examples

Necessity for a universal interface allowing a wide control integration through customer specific adaptations

Steering and network integration Assembly identification by scanner General tool configuration

Printer-Interface

Setting curve Setting curve analysis

SPS-Steering PC-Steering

Operating Software Preparation for use

GESIPA TAURUS C

Blind rivet profiles Profile lists Process Data Storage Statistical analysis 1 Statistical analysis 2 Unique features Interfacing

GESIPA-Interface: - Set-up - Storage - Visualization

Network Integration Examples

Server

Mobile PC: - Set-up - Storage - Visualization

Example of customer specific system Taurus 2 with built-in process control system General tool configuration Setting curve Setting curve analysis Operating Software Preparation for use Blind rivet profiles Profile lists Process Data Storage Statistical analysis 1 Statistical analysis 2 Unique features Interfacing Network Integration Examples

Switchboard: • visualization of process and assembly evaluation • automatic shutdown of the tool for n.o.k-process • confirm function for n.o.k.-process

Process control system for riveting side airbag module at a front seat cable lug

General tool configuration

airbag module

Setting curve Setting curve analysis Operating Software Preparation for use Blind rivet profiles Profile lists Process Data Storage Statistical analysis 1 Statistical analysis 2 Unique features Interfacing Network Integration Examples

Demands: • Detection of failures like: missing cable lug, missing rivet, missing component, inclined rivet…

• Integration into external steering of the line, automatic selection of the specific profile-list according to the type of the seat (EClass, S-Class) through scanner on the tool • Display, storage and online transfer of process data and process validation according to the application

Solution Compressed air, control line General tool configuration

Panel-PC

Setting curve Setting curve analysis Operating Software

Scanner for assembly ID

Operator ID: Assembly ID:

Preparation for use Blind rivet profiles Profile lists Process Data Storage Statistical analysis 1

Process o.k.

Statistical analysis 2 Unique features Interfacing

Switchboard

Network Integration Examples

Scanner for operator ID

Process control system for riveting curtain airbag General tool configuration Setting curve Setting curve analysis Operating Software Preparation for use Blind rivet profiles Profile lists Process Data Storage Statistical analysis 1 Statistical analysis 2 Unique features Interfacing Network Integration Examples

Demands: • Detection of failures like: missing rivet, missing component, inclined rivet…

• Integration into external steering of the line • Display, storage an online transfer of process data and process validation according the application

Solution Line steering General tool configuration Setting curve Setting curve analysis Operating Software Preparation for use Blind rivet profiles Profile lists Process Data Storage Statistical analysis 1 Statistical analysis 2 Unique features Interfacing Network Integration

•

Information about car model (up to 10) through line steering

Examples

•

Automatically selection of profile-list, optional hand operated

•

Online validation, visualization and acoustic signal

•

Storage and online transfer of process data and process validation according the application

Process control system for aircraft industry General tool configuration Setting curve Setting curve analysis Operating Software Preparation for use Blind rivet profiles Profile lists Process Data Storage Statistical analysis 1 Statistical analysis 2 Unique features Interfacing Network Integration Examples

Demands: • Function testing of aircraft blind rivets • Detection of rivet and application failures like burrs and counter bores • Real time validation and visualization • Storage and online transfer of process data and validation • Basis for development aircraft specific validation criterions

Solution General tool configuration Setting curve Setting curve analysis Operating Software Preparation for use Blind rivet profiles Profile lists Process Data Storage Statistical analysis 1 Statistical analysis 2 Unique features Interfacing Network Integration Examples

• Taurus 4 with built in process control system • Special laboratory software for detailed inspection of the rivet function • Special interface for working with a lap top • Basis for development of a specific process control system for aircraft blind rivets in cooperation with the customer