TAURUS C The ultimate riveting application testing
through 100%, real time, setting process monitoring
General tool configuration General tool configuration Setting curve Setting curve analysis Operating Software Preparation for use Blind rivet profiles Profile lists Process Data Storage Statistical analysis 1 Statistical analysis 2 Unique features Interfacing Network Integration Examples
Blind rivet setting curve General tool configuration Setting curve
Analysis of mandrel breakload and breakstroke
breakload Fm (N)
Setting curve analysis Operating Software Preparation for use Blind rivet profiles Profile lists
InterfacingInterfacing
Process Data Storage Statistical analysis 1 Statistical analysis 2 Unique features Interfacing Network Integration Examples
Breakstroke Sm (mm)
Direct measurements of stroke (x) and traction (y)
Setting curve analysis H
General tool configuration Setting curve
G
Setting curve analysis
A Interpretation Window
B 3
Preparation for use Blind rivet profiles Profile lists Process Data Storage Statistical analysis 1 Statistical analysis 2 Unique features
Traction force (N)
Operating Software
F
E
Interfacing Network Integration Examples
Stroke (mm)
D
Operating software General tool configuration Setting curve Setting curve analysis Operating Software Preparation for use Blind rivet profiles Profile lists Process Data Storage Statistical analysis 1 Statistical analysis 2 Unique features Interfacing Network Integration Examples
Preparation for use Rivet location 2
General tool configuration Setting curve Setting curve analysis
Rivet location 3
Rivet location 4 Rivet location 5
Rivet location 1
Operating Software
Setting order
Preparation for use Blind rivet profiles Profile lists Process Data Storage Statistical analysis 1
1.
Generate up to 224 blind rivet secific Profiles Measure and storage of the quality determining process parameters through recording of up to 20 reference process curves and definition of the analysis window.
2.
Generate up to 10 application specific Profile lists Summing up the individual rivet profiles and setting order into a single file for control of process sequence and analysis
3.
Operating the tool Real time analysis of each riveting process and recording of up too 260.000 data sets.
Statistical analysis 2 Unique features Interfacing Network Integration Examples
Generating individual rivet profiles... General tool configuration Setting curve Setting curve analysis Operating Software Preparation for use Blind rivet profiles Profile lists Process Data Storage Statistical analysis 1 Statistical analysis 2 Unique features Interfacing Network Integration Examples
...and defining the process window.
Generating application related profile lists General tool configuration Setting curve Setting curve analysis Operating Software Preparation for use Blind rivet profiles Profile lists Process Data Storage Statistical analysis 1 Statistical analysis 2 Unique features Interfacing Network Integration Examples
Process Data storage General tool configuration Setting curve Setting curve analysis Operating Software Preparation for use Blind rivet profiles Profile lists Process Data Storage Statistical analysis 1 Statistical analysis 2 Unique features Interfacing Network Integration Examples
Application related statistical data analysis General tool configuration Setting curve Setting curve analysis Operating Software Preparation for use Blind rivet profiles Profile lists Process Data Storage Statistical analysis 1 Statistical analysis 2 Unique features Interfacing Network Integration Examples
Individual analysis of each rivet location & proposition of a failure diagnosis General tool configuration Setting curve Setting curve analysis Operating Software Preparation for use Blind rivet profiles Profile lists Process Data Storage Statistical analysis 1 Statistical analysis 2 Unique features Interfacing Network Integration Examples
Detection of missing assembly 8000
General tool configuration Setting curve
N
Blindniet 4,8x8,0 FH Klemmlänge 2,5mm und 3,5mm Bohrungsdurchmesser 5,1mm
Klemmlänge 2,5mm clamping 2.5mm Klemmlänge 3,5mm clamping 3.5mm
7000
Setting curve analysis 6000
Operating Software Preparation for use
5000
Process Data Storage Statistical analysis 1 Statistical analysis 2
Zugkraft Traction load
Blind rivet profiles Profile lists
Setzprozeßdaten Zugkraft-Zugwegdaten
4000
3000
Unique features Interfacing
2000
Network Integration Examples
1000
0 0
1
2
3
4
TractionZugweg stroke
5
6
7 mm
8
Detection of incorrect hole diameter General tool configuration Setting curve Setting curve analysis
Blindniet 4,8x8,0 FH Klemmlänge 3,0mm Bohrungsdurchmesser 4,9mm und 5,3mm
8000
diameter 4.9mm
Bohrungsdurchmesser 5,3mm
N 7000
diameter 5.3mm Bohrungsdurchmesser 4,9mm
Operating Software
6000
Preparation for use Blind rivet profiles
Process Data Storage Statistical analysis 1 Statistical analysis 2
5000 Zugkraft Traction load
Profile lists
SetzprozeĂ&#x;daten Zugkraft-Zugwegdaten
4000
3000
Unique features Interfacing
2000
Network Integration Examples
1000
0 0
1
2
3
4
Zugweg Traction stroke
5
6
7 mm
8
Detection of incorrect blind rivet General tool configuration
steel blind rivet Blindniethülse Aluminium
Setting curve Setting curve analysis
Blindniet 4,8x8,0 FH Blindniethülsenwerkstoff Stahl und Aluminum Bohrungsdurchmesser 5,1mm Klemmlänge 3,5mm
8000
N
7000 Blindniethülse Stahl aluminium
Operating Software
blind rivet
6000
Preparation for use Blind rivet profiles
Process Data Storage Statistical analysis 1 Statistical analysis 2
5000 Zugkraft Traction load
Profile lists
Setzprozeßdaten Zugkraft-Zugwegdaten
4000
3000
Unique features Interfacing
2000
Network Integration Examples
1000
0 0
1
2
3
4
Traction stroke Zugweg
5
6
7 mm
8
Unique features General tool configuration Setting curve Setting curve analysis Operating Software Preparation for use Blind rivet profiles Profile lists Process Data Storage Statistical analysis 1
Setting Process monitoring system as an Integral Part of the blind rivet setting tool Optimal process safety through an integrated quality concept Process control of each and every blind rivet Self-contained tool‘s operation possible
Statistical analysis 2 Unique features Interfacing Network Integration Examples
No SPS required for tool operation No system recalibration necessary after tool exchange Minimum Installation work Interfaces to network and control integration High versatility through fast loading of predefined profile lists
Interfacing General tool configuration Setting curve Setting curve analysis Operating Software Preparation for use Blind rivet profiles Profile lists Process Data Storage Statistical analysis 1 Statistical analysis 2
Requirements: - Self-contained operation without any further control functions - Self-contained operation with additionnal control functions (Signal generator, tool remote inhibition etc...) - Operation with Standard SPS (exchange of status,OK, or not-OK Signals) - Operation at a PC controlled workplace (real time data analysis, workpiece identification, storage of process data)
Unique features Interfacing Network Integration Examples
Necessity for a universal interface allowing a wide control integration through customer specific adaptations
Steering and network integration Assembly identification by scanner General tool configuration
Printer-Interface
Setting curve Setting curve analysis
SPS-Steering PC-Steering
Operating Software Preparation for use
GESIPA TAURUS C
Blind rivet profiles Profile lists Process Data Storage Statistical analysis 1 Statistical analysis 2 Unique features Interfacing
GESIPA-Interface: - Set-up - Storage - Visualization
Network Integration Examples
Server
Mobile PC: - Set-up - Storage - Visualization
Example of customer specific system Taurus 2 with built-in process control system General tool configuration Setting curve Setting curve analysis Operating Software Preparation for use Blind rivet profiles Profile lists Process Data Storage Statistical analysis 1 Statistical analysis 2 Unique features Interfacing Network Integration Examples
Switchboard: • visualization of process and assembly evaluation • automatic shutdown of the tool for n.o.k-process • confirm function for n.o.k.-process
Process control system for riveting side airbag module at a front seat cable lug
General tool configuration
airbag module
Setting curve Setting curve analysis Operating Software Preparation for use Blind rivet profiles Profile lists Process Data Storage Statistical analysis 1 Statistical analysis 2 Unique features Interfacing Network Integration Examples
Demands: • Detection of failures like: missing cable lug, missing rivet, missing component, inclined rivet… • Integration into external steering of the line, automatic selection of the specific profile-list according to the type of the seat (EClass, S-Class) through scanner on the tool • Display, storage and online transfer of process data and process validation according to the application
Solution Compressed air, control line General tool configuration
Panel-PC
Setting curve Setting curve analysis Operating Software
Scanner for assembly ID
Operator ID: Assembly ID:
Preparation for use Blind rivet profiles Profile lists Process Data Storage Statistical analysis 1
Process o.k.
Statistical analysis 2 Unique features Interfacing
Switchboard
Network Integration Examples
Scanner for operator ID
Process control system for riveting curtain airbag General tool configuration Setting curve Setting curve analysis Operating Software Preparation for use Blind rivet profiles Profile lists Process Data Storage Statistical analysis 1 Statistical analysis 2 Unique features Interfacing Network Integration Examples
Demands: • Detection of failures like: missing rivet, missing component, inclined rivet… • Integration into external steering of the line • Display, storage an online transfer of process data and process validation according the application
Solution Line steering General tool configuration Setting curve Setting curve analysis Operating Software Preparation for use Blind rivet profiles Profile lists Process Data Storage Statistical analysis 1 Statistical analysis 2 Unique features Interfacing Network Integration
•
Information about car model (up to 10) through line steering
Examples
•
Automatically selection of profile-list, optional hand operated
•
Online validation, visualization and acoustic signal
•
Storage and online transfer of process data and process validation according the application
Process control system for aircraft industry General tool configuration Setting curve Setting curve analysis Operating Software Preparation for use Blind rivet profiles Profile lists Process Data Storage Statistical analysis 1 Statistical analysis 2 Unique features Interfacing Network Integration Examples
Demands: • Function testing of aircraft blind rivets • Detection of rivet and application failures like burrs and counter bores • Real time validation and visualization • Storage and online transfer of process data and validation • Basis for development aircraft specific validation criterions
Solution General tool configuration Setting curve Setting curve analysis Operating Software Preparation for use Blind rivet profiles Profile lists Process Data Storage Statistical analysis 1 Statistical analysis 2 Unique features Interfacing Network Integration Examples
• Taurus 4 with built in process control system • Special laboratory software for detailed inspection of the rivet function • Special interface for working with a lap top • Basis for development of a specific process control system for aircraft blind rivets in cooperation with the customer