Profibus Setup Procedure 670 Industrial Dr. Lexington, SC 29072 Approved by: Engineer: Mike Little Draft By: Barry Auton
Product: Global Controller Model #: mPro400GC-M or -P S/W Version: S168813-1.0.0.10216-Std Oct 25 2010 OS Version: SYSDISK 2010/10/26 REVISION 2292
Issue Date: 11/18/10 Rev. Date: Page 1 of 6
Rev.:
Verify the controller is not connected to input VAC prior to completing the rest of this step. Make sure the Profibus module is plugged into the Primary controller in the Fieldbus X8 slot and firmly attached (the label may need to be trimmed slightly to allow the module to seat completely). DO NOT FORCE THE MODULE IN. IF YOU FEEL RESISTANCE, WIGGLE THE MODULE SLIGHTLY UNTIL IT SLIDES IN. Plug in the Input VAC, make the Profibus connection, and power the controller ON. In Diagnostics\System Bus, the PM_PROS 4 status will initially be “Module not in I/O level” until the module has been configured in Programmable In/Outputs.
Install all tools on the Primary. The physical connections are not necessary at this time, but by adding the tools in Tool Setup, configuring the I/O will be easier. Go to Advanced\Controller Settings and check the box for Display mPro button, press the Navigator button, and Accept to save changes. Press the mPro button, then System Programming (upper right button with 3 spindles on it). Now press Service and select Programmable I/O Level. Change the User Number to Service (press and hold the right arrow button) and enter the 10 digit numerical password 0736381254. Press the Green Check, Run It, and Continue. Verify the Group is 1 (the Primary). The Group number = the Tool number (unless multiples are configured). In the lower left drop down select PM_PROS (this is the Profibus module). Verify the number in the next box is 4. In the next box, select the desired inputs, and in the last box, insert the desired bit location, and press Insert (in this example the Inputs Ext.App.Sel.0-2 and Outputs Conf.App.Sel0-2, IO 1 (OK 1), and NIO 1 (NOK 1) were inserted). Insert the rest of the desired signals keeping in mind some I/O’s are spindle or tool specific and some are global.
Profibus Setup Procedure 670 Industrial Dr. Lexington, SC 29072 Approved by: Engineer: Mike Little Draft By: Barry Auton
Product: Global Controller Model #: mPro400GC-M or -P S/W Version: S168813-1.0.0.10216-Std Oct 25 2010 OS Version: SYSDISK 2010/10/26 REVISION 2292
Issue Date: 11/18/10 Rev. Date: Page 2 of 6
Rev.:
Highlight PM_PROS 4 and press the Init Profibus button. Configure Profibus as shown in the following example. Input is 8 bytes Consistency Inactive, Output is 8 bytes Consistency Inactive, and the Profibus Address is 7. The I/O byte size is determined by the total amount of data used and the number of tools/spindles connected to the controller. Press the green check and save the configuration.
Profibus Setup Procedure 670 Industrial Dr. Lexington, SC 29072 Approved by: Engineer: Mike Little Draft By: Barry Auton
Product: Global Controller Model #: mPro400GC-M or -P S/W Version: S168813-1.0.0.10216-Std Oct 25 2010 OS Version: SYSDISK 2010/10/26 REVISION 2292
Issue Date: 11/18/10 Rev. Date: Page 3 of 6
Rev.:
When you get back to the Programmable In/Outputs screen, begin the programming for any other tools. In the following example, Group 2 (Tool 2) was programmed with the same I/O as Tool 1 (notice the byte/bit locations are different).
Profibus Setup Procedure 670 Industrial Dr. Lexington, SC 29072 Approved by: Engineer: Mike Little Draft By: Barry Auton
Product: Global Controller Model #: mPro400GC-M or -P S/W Version: S168813-1.0.0.10216-Std Oct 25 2010 OS Version: SYSDISK 2010/10/26 REVISION 2292
Issue Date: 11/18/10 Rev. Date: Page 4 of 6
Rev.:
When finished adding tools, use the green check box and Accepts to save the full configuration. When you get back to the Navigator screen, go to Communications\Part ID (if needed) and set it up as required. Save your changes upon exit. If you go to Diagnostics\System Bus the Profibus Module will now show “Module not ready� as it is configured, but not on a working network.
If using External Application Select, go to Advanced\Tool Settings and check the box for External Application Select and choose the desired Mode (Binary (Apps 0-7) or Binary + 1 (Apps 1-8)). Press the Navigator key and Accept to save changes.
Profibus Setup Procedure 670 Industrial Dr. Lexington, SC 29072 Approved by: Engineer: Mike Little Draft By: Barry Auton
Product: Global Controller Model #: mPro400GC-M or -P S/W Version: S168813-1.0.0.10216-Std Oct 25 2010 OS Version: SYSDISK 2010/10/26 REVISION 2292
Issue Date: 11/18/10 Rev. Date: Page 5 of 6
Rev.:
Plug the controller into a Profibus network and it is ready for communication.
Diagnostics\I/O Level for Tool 1 and Tool 2 Profibus transmitting App Sel’s and GC replying with Confirms.
Profibus Setup Procedure 670 Industrial Dr. Lexington, SC 29072 Approved by: Engineer: Mike Little Draft By: Barry Auton
Product: Global Controller Model #: mPro400GC-M or -P S/W Version: S168813-1.0.0.10216-Std Oct 25 2010 OS Version: SYSDISK 2010/10/26 REVISION 2292
Issue Date: 11/18/10 Rev. Date: Page 6 of 6
Rev.: