03 grfcs

Session 3

GRCs, GRPs and Metal Panel Façades 3.1. Classification 3.2. GRC panels 3.2.1. Design, manufacturing and installation 3.2.2. Details 3.2.3. Case studies 3.3. GRP panels 3.4. Metal panels 3.5. Blibliography

Based on the original presentations by Prof. Luis Beltrán - luisfelipe.beltran@upm.es Adapted by Prof. Julián García Translated by Luis M. Martín

EXPO Zaragoza Bridge, Arch. Zaha Hadid, GFRC.

03. GRCs, GRPs and Metal Panel Faรงades

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3.1. Classification Loadbearing Concrete Panels

One layer Concrete Panel Sandwich Concrete Panel

Concrete Systems

One layer Concrete Panel Non Loadbearing Systems Prefabricated

Sandwich Concrete Panel

Faรงades GFRC/GRC

Light Systems

Non Loadbearing Systems

GRP

Metal Faรงade Panel

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3.2. GFRC – GRC Panels (Glass Fiber Reinforced Concrete) Materials

Cement mortar (40 N/mm2) Silica sand, diameter 1.6 mm Alkali resistant Fiberglass (AR) with 15% zirconium, 3.500 MPa

Types

Standard panel, <6.00 m2, 1 cm thick, ribs 10 cm deep, weight 25 Kg/m2 Sandwich panel, <10,00 m2 10 cm thick, weight 60 Kg/m2 Steel framework panel, "Stud-frame system" <20,00 m2, thickness 12 cm, weight 45 Kg/m2

Standard, Sandwich and Stud Frame panels

03. GRCs, GRPs and Metal Panel Fa莽ades

3.2.1. Design, manufacturing and installation 路 Design Modulation 路 Manufacturing Formwork Mortar projection Insulation (sandwich) Stud frame Superficial treatments Storage 路 Installation Assembly and anchorage Joint treatment Timber moulding for projection. Silicon moulding finishes (ADITAN)

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03. GRCs, GRPs and Metal Panel Fa莽ades

Design, manufacturing and installation 路 Manufacturing Formwork Mortar projection Insulation (sandwich) Stud frame Superficial treatments Storage

GRFS Projection (ADITAN)

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03. GRCs, GRPs and Metal Panel Fa莽ades

Design, manufacturing and installation 路 Manufacturing Formwork Mortar projection Insulation (sandwich) Stud frame Superficial treatments Storage

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03. GRCs, GRPs and Metal Panel Fa莽ades

Design, manufacturing and installation 路 Manufacturing Formwork Mortar projection Insulation (sandwich) Stud frame Superficial treatments Storage Demolding of a silicon finishing. Standard and Stud frams GRCs in storage

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03. GRCs, GRPs and Metal Panel Façades

Design, manufacturing and installation · Installation Assembly and anchorage Joint treatment Oficinas Danfoss. SS.Reyes. Const Dragados. Arch. Beltrán, Sánchez Matas, García Caballero

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3.2.2. Details (Check http://files.investis.com/kingspan/storage/kingspanfabrikproductselector60ppapr07.pdf for further details)

03. GRCs, GRPs and Metal Panel Faรงades

Intermediate floor detail (Kingspan)

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03. GRCs, GRPs and Metal Panel Faรงades

Foundation detail (Kingspan)

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03. GRCs, GRPs and Metal Panel Faรงades

Eaves detail (Kingspan)

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03. GRCs, GRPs and Metal Panel Faรงades

Window detail (Kingspan)

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03. GRCs, GRPs and Metal Panel Façades

3.2.3. Case studies · GRFC façade. PANELCO. Photo: LB.

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03. GRCs, GRPs and Metal Panel Façades

Case studies · GRFC façade. PANELCO. Photo: LB.

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03. GRCs, GRPs and Metal Panel Façades

Case studies · GRFC façade. PANELCO. Photo: LB.

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03. GRCs, GRPs and Metal Panel Façades

Case studies · GRFC façade. Danfoss building. SS de los Reyes. DRAGADOS. Arch. Beltrán, Sánchez Matas, García Caballero.

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03. GRCs, GRPs and Metal Panel Façades

Case studies · GRFC façade. Santiago Bernabeu Stadium. PANELCO. Photo: LB.

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03. GRCs, GRPs and Metal Panel Faรงades

3.3. GFRP Panels (Glass Fiber Reinforced Polymer) Polyester resin reinforced with glass fiber Technology used in boat shell construction First used in building engineering in the reconstruction of the "house of the future" at Disneyland in 1967

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03. GRCs, GRPs and Metal Panel Faรงades

3.4. Metal Panels Case study 01.

Aluminium Sandwich Panels. ISOTEC system.

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03. GRCs, GRPs and Metal Panel Faรงades

Case study 02.

Steel Sandwich Panels.

Arcelor Mittal System.

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03. GRCs, GRPs and Metal Panel Faรงades

Case study 02.

Steel Sandwich Panels.

Galaxia Horizontal System.

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3.5. Bibliography Deplazes, A (Ed.) (2009) Constructing Architecture. Materials, processes, structures.

Birkhäuser, Basel Herzog, T. et al (2004) Facade Construction Manual. Birkhäuser, Basel Knaack, U.; Klein, T.; Bilow, M.; Auer, T. (2007) Façades. Principles of Construction.

Birkhäuser, Basel Poirazis, H. (2004) Double Skin Façades for Office Buildings. Division of Energy and Building Design. Department of Construction and Architecture. Lund Institute of Technology. Lund University.

Reichel, A. (2007) Open-Close. Windows, Doors, Filters. Birkhäuser, Basel Spanish regulations: CTE DB HE, Ahorro de energía CTE BD SU, Seguridad de utilización CTE DB SI, Seguridad de incendio CTE DB HS, Salubridad