Thermal Operations Performance 2012

Page 1

We Don’t just inVest in technoloGy. We inVent it!

Well simulations with OLGA

Phase 1A

00-00-076-06W4

10,000

2002

Christina Lake

South Athabasca

Wabiskaw-McMurray

400 m

Phase 1B

00-00-076-06W4

8,800

2008

South Athabasca

Wabiskaw-McMurray

450 m

Phase C

00-00-076-06W4

40,000

2011

Phase A

00-00-070-04W4

24,000

2001

Phase B Debottleneck

00-00-070-03W4

6,000

2003

Phase C Stage 1

00-00-070-03W4

10,000

2005

Phase C Stage 2

00-00-070-03W4

20,000

2007

Phase D

00-00-070-03W4

30,000

2009

Phase E

00-00-070-03W4

30,000

2009

South Athabasca

Grand Rapids

250 m

Pilot

00-00-083-21W4

600

2011

Great Divide

South Athabasca

Wabiskaw-McMurray

200 m

Pod 1

00-00-082-12W4

10,000

2007

Algar

South Athabasca

Wabiskaw-McMurray

450 m

Algar Pod 2

00-00-082-11W4

10,000

2010

Surmont pilot

South Athabasca

Wabiskaw-McMurray

n/q

Pilot

00-00-083-07W4

1,200

1997

Surmont

South Athabasca

Wabiskaw-McMurray

400 m

Phase 1

00-00-083-06W4

27,000

2007

Jackfish 1

South Athabasca

Wabiskaw-McMurray

415 m

Phase 1

00-00-075-06W4

35,000

2007

Jackfish 2

South Athabasca

Wabiskaw-McMurray

415 m

Phase 2

00-00-075-06W4

35,000

2011

Husky Energy Inc.

Tucker

Cold Lake

Clearwater

400 m

Phase 1

00-28-064-04W4

30,000

2006

Japan Canada Oil Sands Limited

Hangingstone

South Athabasca

Wabiskaw-McMurray

280-310 m

Pilot

00-00-084-11W4

11,000

1999

Phase 1 Pilot

00-00-076-04W4

3,000

2008

MEG Energy Corp.

Christina Lake

South Athabasca

Wabiskaw-McMurray

350 m

Phase 2A

00-00-076-04W4

22,000

2009

Nexen Inc.

Long Lake

South Athabasca

Wabiskaw-McMurray

200-250 m

Phase 1

00-00-084-06W4

72,000

2008

Shell Canada Limited

Orion

Cold Lake

Clearwater

400 m

Phase 1

00-00-064-03W4

10,000

2007

Statoil Canada Ltd.

Leismer

South Athabasca

Wabiskaw-McMurray

400 m

Leismer Demonstration

00-00-079-10W4

10,000

2010

Cogeneration and Expansion

00-00-095-06W4

25,000

2007

Stage 1

00-00-095-06W4

35,000

2004

Stage 2

00-00-095-06W4

35,000

2006

Stage 3

00-00-095-06W4

62,500

2011

Phase 1

00-00-093-12W4

33,000

2002

Firebag

Suncor Energy Inc.

MacKay River

North Athabasca

North Athabasca

Wabiskaw-McMurray

Wabiskaw-McMurray

320 m

150 m

300,000 250,000 200,000 150,000 100,000 50,000 0 70,000

Jan

Feb

Mar

Apr

May

Jun

Jul

Aug

Sep

Oct

Nov

Dec

Jan

Feb

2011 2012

60,000 50,000 40,000 30,000 20,000 10,000 0

$100.00

Company

Project

Region

Cliffdale Pilot

Baytex Energy Corp.

Formation

Average Reservoir Depth

Peace River

Bluesky-Gething

350-375 m

Cliffdale Pilot

Bluesky-Gething

350-375 m

Harmon Valley Pilot

Primrose/Wolf Lake

Clearwater, Upper Grand Rapids

South Athabasca, Cold Lake

450 m

$60.00 Imperial Oil Limited

$40.00

Phase Name

Harmon Valley Pilot Peace River

$80.00 Canadian Natural Resources Limited

Cold Lake

Cold Lake

Clearwater

400 m

Location

Capacity (bbls/d)

00-00-084-17W5

1,000

2008

1,000

2010

Primrose East

00-00-067-03W4

32,000

2008

Primrose North

00-00-068-04W4

30,000

2006

Primrose South

00-00-067-04W4

45,000

1985

Wolf Lake

00-00-065-05W4

13,000

1985

Phases 1-10

00-00-065-03W4

110,000

1985

Phases 11-13

00-00-064-03W4

30,000

2002

Shell Canada Limited

Peace River

Peace River

Bluesky-Gething

550 m

Cadotte Lake

00-00-085-18W5

12,500

1986

Southern Pacific Resource Corp.

Red Earth

Peace River

Bluesky-Gething

350-375 m

Pilot

00-00-088-09W5

1,000

2009

500,000 $100.00

$75.00

$0.00

Q1

Q2

2011

2011

Q3

Q4

2011

2011

CYCLIC STEAM STIMULATION (CSS)

Q1

$25.00

1,500

0

Husky Energy Inc. Tucker

Nexen Inc. Long Lake

Cenovus Energy Inc. Foster Creek

MEG Energy Corp. Christina Lake

Suncor Energy Inc. Firebag & MacKay River

Q1

Q2

Q3

Q4

Q1

2011

2011

2011

2011

2012

COMPANY Cenovus Energy Inc.

PRODUCT

COMPANY

Christina Lake

Connacher Oil and Gas Limited

PRODUCT

Nexen Inc.

Long Lake (Premium sweet crude)

Suncor Energy Inc.

Foster Creek

Connacher Oil and Gas Limited Great Divide/Algar

Light sweet crude oil

Aug

Sep

Oct

Nov

Jan

Feb

2011 2012

1.25 1.00 0.75 0.50 0.25

SAGD CRUDE BITUMEN PRODUCTION (refer to SAGD project legend)

Husky Energy Inc.

Tucker

West Texas Intermediate

MEG Energy Corp.

Christina Lake

Brent

80,000 60,000 40,000

Husky Energy Inc. Japan Canada Oil Sands Limited MEG Energy Corp. Nexen Inc. Shell Canada Limited Statoil Canada Ltd. Suncor Energy Inc.

May 2011

Jun 2011

Jul 2011

Aug 2011

Sep 2011

Oct 2011

Nov 2011

Dec 2011

Jan 2012

Feb 2012

--34 / 34 334 / 369 2/2 34 / 34 38 / 38 6/6 59 / 59 54 / 56 --60 / 85 41 / 44 68 / 70 168 / 181 44 / 44 30 / 30 80 / 82 112 / 117

--34 / 34 330 / 370 2/2 34 / 34 38 / 38 6/6 59 / 59 53 / 56 --70 / 94 41 / 44 70 / 70 166 / 181 44 / 44 32 / 32 80 / 82 112 / 117

--33 / 34 330 / 369 2/2 35 / 34 38 / 38 6/6 59 / 64 63 / 67 --70 / 94 41 / 44 68 / 70 172 / 181 44 / 44 44 / 44 80 / 82 110 / 117

--33 / 34 332 / 369 1/2 34 / 34 38 / 38 6/6 58 / 65 65 / 69 --72 / 98 41 / 44 68 / 70 171 / 181 44 / 44 44 / 44 80 / 82 110 / 117

--34 / 34 330 / 368 2/2 34 / 34 38 / 38 6/6 54 / 59 63 / 69 --74 / 100 40 / 44 69 / 70 171 / 181 44 / 44 44 / 44 94 / 96 109 / 117

--43 / 45 326 / 368 1/2 35 / 34 38 / 38 6/6 54 / 59 63 / 69 28 / 28 94 / 115 41 / 44 69 / 70 167 / 181 44 / 44 44 / 44 106 / 108 108 / 117

1/1 47 / 47 327 / 368 2/2 35 / 34 38 / 38 6/6 54 / 59 64 / 69 42 / 42 94 / 115 41 / 44 69 / 70 166 / 181 44 / 44 44 / 44 110 / 113 107 / 119

1/1 49 / 52 334 / 369 2/2 35 / 34 38 / 38 6/6 54 / 60 63 / 69 56 / 56 96 / 115 41 / 44 70 / 71 166 / 181 44 / 44 44 / 44 112 / 117 117 / 127

1/1 52 / 52 356 / 391 1/2 35 / 34 38 / 38 6/6 52 / 60 63 / 69 56 / 56 94 / 115 41 / 44 70 / 71 171 / 181 44 / 44 44 / 44 109 / 117 118 / 127

1/1 69 / 69 355 / 391 2/2 34 / 34 38 / 38 6/6 51 / 60 63 / 69 --89 / 115 40 / 44 70 / 71 168 / 181 42 / 44 42 / 44 113 / 117 118 / 127

1/1 69 / 69 356 / 398 2/2 35 / 34 38 / 38 6/6 58 / 65 119 / 125 --92 / 116 41 / 44 70 / 71 172 / 181 43 / 44 42 / 44 135 / 137 116 / 129

1/1 69 / 69 365 / 412 2/2 35 / 34 38 / 38 6/6 60 / 65 121 / 125 --92 / 116 41 / 44 74 / 81 172 / 181 42 / 44 44 / 44 135 / 137 117 / 129

1/1 79 / 79 382 / 422 1/2 34 / 34 38 / 38 6/6 61 / 66 121 / 125 --92 / 116 41 / 44 74 / 81 172 / 181 44 / 44 44 / 44 164 / 166 120 / 131

1/1 78 / 79 380 / 421 1/2 35 / 34 38 / 38 6/6 62 / 67 139 / 139 --92 / 116 41 / 44 78 / 81 172 / 181 44 / 44 44 / 44 165 / 168 129 / 139

0

10,000

Jan

Feb

Mar

Apr

May

Jun

Jul

Aug

Sep

Oct

Nov

Dec

Jan

2011 2012

8,000 6,000 4,000 2,000 0

Oct

Nov

Dec

Jan

Feb

2011 2012

Mar

Apr

May

Jun

Jul

Aug

Sep

Oct

Nov

Dec

26.33

32.70

Jan

Heated oil and water are pumped to the surface.

1.05 0.95

Feb

2011 2012

8 6 4 2 0

250,000 200,000 150,000 100,000 50,000 0

Feb

70,000

Jan

Feb

Mar

Apr

May

Jun

Jul

Aug

Sep

Oct

Nov

Dec

Jan

2011 2012

60,000 50,000 40,000 30,000 20,000 10,000 0

0.75 0.65 0.55 0.45 1,500

Jan

Feb

Mar

Apr

May

Jun

Jul

Aug

Sep

Oct

Nov

Dec

Jan

Feb

2011 2012

1,200 900 500 300 0

CSS CRUDE BITUMEN PRODUCTION (refer to CSS project legend)

300,000

500

In Canada, CSS—also known as the “huff and puff” method—was developed by Imperial Oil at Cold Lake in the 1980s. In the same area, it is now also used by Canadian Natural Resources Limited, and a variation of the technology is used by Shell Canada Limited at Peace River. CSS is being piloted by Southern Pacific Resource Corp. at Red Earth and Baytex Energy Corp. at Harmon Valley and Cliffdale. A single well is used to inject high-pressure steam into the reservoir, both to heat the oil and to reduce its viscosity. The pressure dilates the formation, inflating the reservoir. As it cools, the reservoir deflates, providing a drive mechanism. Following injection, the well remains suspended for a required period of time to allow heat to soak into the formation. After the soak phase, the operation of the injector well is reversed to produce the oil. The hot oil is then pumped out of the well using conventional pumpjacks for periods ranging from weeks to months. These three phases together comprise one cycle. Steam is re-injected to begin a new cycle when oil production rates fall below a critical threshold due to the cooling of the reservoir.

150,000 120,000 90,000 60,000 30,000 0

Feb

300

SAGd Producing or Injecting Wells / Wells Capable of Producing or InjectinG Jan 2011

Feb 2011

Mar 2011

Apr 2011

May 2011

Jun 2011

Jul 2011

Aug 2011

Sep 2011

Oct 2011

Nov 2011

Dec 2011

Jan 2012

Feb 2012

250

Cliffdale Pilot

1/1

1/1

3/3

3/3

5/5

5/5

5/5

5/5

5/5

5/5

5/5

5/5

5/5

6/6

200

Company

Project

Baytex Energy Corp. Harmon Valley Pilot

1/1

1/1

1/1

1/1

1/1

1/1

1/1

1/1

1/1

1/1

1/1

1/1

1/1

1/1

Canadian Natural Resources Limited

Primrose/Wolf Lake

783 / 947

798 / 947

803 / 948

798 / 949

810 / 946

817 / 958

811 / 958

811 / 959

823 / 973

817 / 973

810 / 973

801 / 973

796 / 973

796 / 987

Imperial Oil Limited

Cold Lake

3,203 / 4,377

3,168 / 4,378

3,242 / 4,401

3,306 / 4,400

3,394 / 4,456

3,335 / 4,482

3,273 / 4,507

3,335 / 4,504

3,279 / 4,506

3,279 / 4,507

3,166 / 4,507

3,011 / 4,510

2,954 / 4,507

2,865 / 4,540

Shell Canada Limited

Peace River

79 / 115

74 / 115

73 / 115

87 / 115

84 / 115

64 / 115

78 / 115

79 / 115

74 / 117

82 / 117

75 / 117

81 / 117

82 / 117

82 / 117

Southern Pacific Resource Corp.

Red Earth

0/2

0/2

0/2

0/2

0/2

1/2

2/2

3/3

3/3

3/3

3/3

1/3

0/3

0/3

Jan

Feb

Mar

Apr

May

Jun

Jul

Aug

150 100 50 0

Sep

Oct

Nov

9 8 7 6 5 4 3 70

Jan

Feb

Mar

Apr

May

Jun

Jul

Aug

Sep

Oct

Nov

Dec

Jan

Feb

2011 2012

60 50 40 30 20 10 0

CSS WATER PRODUCTION RATES (refer to CSS project legend)

180,000

CYCLIC STEAM STIMULATION

10

Dec

Jan

2011 2012

600,000 500,000 400,000 300,000 200,000 100,000 0

Feb

800

Jan

Feb

Mar

Apr

May

Jun

Jul

Aug

Sep

Oct

Nov

Dec

Jan

2011 2012

600

400

200

0

Feb

PRODUCING UNDER 5,000 BARRELS PER DAY

Devon Canada Corporation

Apr 2011

Sep

CSS STEAM TO OIL RATIOS (refer to CSS project legend)

PRODUCING UNDER 5,000 BARRELS PER DAY

ConocoPhillips Canada Limited

Mar 2011

Feb

PRODUCING UNDER 10,000 BARRELS PER DAY

Connacher Oil and Gas Limited

Feb 2011

PRODUCING UNDER 10,000 BARRELS PER DAY

Cenovus Energy Inc.

Blackrod Christina Lake Foster Creek Pelican Lake (Grand Rapids) Algar Great Divide Surmont (original pilot) Surmont Jackfish 1 Jackfish 2 Tucker Hangingstone Christina Lake Long Lake Orion Leismer Firebag MacKay River

20,000

Jan 2011

10

Jan

Steam and condensed water heat the viscous oil.

Source for all information (except where noted): energy Resources Conservation Board

NiNth EditioN

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Single CEDA International 435132 -52 • Pigging and Decoking • Heat Exchanger Services • Hydro-Testing • Hot Tapping and Leak Repair

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PRIN T&

BlackPearl Resources Inc.

Project

Barrels per day

Company

Aug

PRODUCING OVER 5,000 BARRELS PER DAY

100,000

Jul

0

PRODUCING OVER 5,000 BARRELS PER DAY

120,000

SAGD Producing or Injecting Wells / Wells Capable of Producing or Injecting

0

Steam is injected into the reservoir.

PRODUCING OVER 10,000 BARRELS PER DAY

140,000

Jun

300

CSS WATER TO STEAM RATIOS (refer to CSS project legend)

SAGD WATER PRODUCTION RATES (refer to SAGD project legend) PRODUCING OVER 10,000 BARRELS PER DAY

SAGD was originally conceived by Dr. Roger Butler, an engineer for Imperial Oil. Tests, first by Imperial, and later by the now-defunct Alberta Oil Sands Technology and Research Authority (AOSTRA) at its underground test facility in the Athabasca oilsands, proved the feasibility of the concept. Advances in horizontal drilling have allowed for SAGD operations from the surface. Two parallel horizontal oil wells are drilled in the formation. The upper well injects steam, and the lower well collects the water that the results from the condensation of the injected steam and the bitumen. The injected steam heats the heavy oil or bitumen and lowers its viscosity, which allows it to flow down into the lower wellbore. The water and bitumen emulsion is recovered to the surface by several methods such as steam lift, gas lift or by downhole pump.

0

Barrels per day

STEAM ASSISTED GRAVITY DRAINAGE

May

PRODUCING UNDER 5,000 BARRELS PER DAY

14.19

Dec

2

STAGE 3 - PRODUCTION

Barrels of water used per barrel of bitumen produced

Jul

4

STAGE 2 - SOAK PHASE

Barrels per day

Jun

6

STAGE 1 - STEAM INJECTION

Barrels per day

May

Apr

Source: Individual company data

Source: Oil Sands Developers Group

Apr

Barrels of steam injected per barrel of bitumen produced

Mar

15.42

8

Barrels per day

Feb

Mar

900

Great Divide/Algar

PRODUCING UNDER 5,000 BARRELS PER DAY

1.50

Jan

10

Barrels per day

0.80

Feb

1,200

$0.00

PRODUCING UNDER 10,000 BARRELS PER DAY

Barrels of water used per barrel of bitumen produced

0.90

PRODUCING UNDER 10,000 BARRELS PER DAY

Gravity allows for crude oil or bitumen and water to collect around the lower wellbore, which allows it to be pumped out to be refined.

1.00

Jan

PRODUCING OVER 5,000 BARRELS PER DAY

Injection well

Production well

200,000 100,000

PRODUCING OVER 5,000 BARRELS PER DAY

PRODUCING OVER 10,000 BARRELS PER DAY

1.10 The heat from the steam reduces the viscosity of the heavy crude oil or bitumen, which allows it to flow down into the lower wellbore.

300,000

$50.00

2012

Cenovus Energy Inc. Christina Lake

SAGD STEAM TO OIL RATIOS (refer to SAGD project legend)

1.20

400,000

$20.00

PRODUCING OVER 10,000 BARRELS PER DAY

STEAM ASSISTED GRAVITY DRAINAGE (SAGD)

reservoir performance.

600,000

$125.00

Production Start

Source: Individual company data

SAGD WATER TO STEAM RATIOS (refer to SAGD project legend)

to craft a solution that advances your

PRODUCING UNDER 5,000 BARRELS PER DAY

Pelican Lake (Grand Rapids)

350,000

Barrels per day

2011

Barrels per day

800

portfolio of technology and expertise

CSS STEAM INJECTION RATES (refer to CSS project legend)

Barrels of steam injected per barrel of bitumen produced

02-36-076-18W4

SAGD & CSS THERMAL IN SITU PRODUCT PRICES

CSS Commercial Projects & Legend

Barrels per day

Pilot

Let us draw on an unmatched

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Barrels per day

300 m

bakerhughes.com/canada

Nisku • Calgary • Sultanate of Oman • Villahermosa • Tampico • France

Price per barrel

Grand Rapids

SAGD PROJECT OPERATING COSTS

Cost per barrel

Production Start

PRODUCING UNDER 10,000 BARRELS PER DAY

Devon Canada Corporation

Capacity (bbls/d)

South Athabasca

Foster Creek

ConocoPhillips Canada Limited

Location

Blackrod

Cenovus Energy Inc.

Connacher Oil and Gas Limited

Phase Name

Barrels per day

Average Reservoir Depth

Barrels per day

Formation

Baker Hughes can help.

PRODUCING OVER 5,000 BARRELS PER DAY

BlackPearl Resources Inc.

SAGD STEAM INJECTION RATES (refer to SAGD project legend) Region

An enhanced oil Recovery company

CEDAGROUP.COM

PRODUCING OVER 10,000 BARRELS PER DAY

Project

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THERMAL OPERATIONS PERFORMANCE - JULY 2012

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