Discrete/ Production NAS In-flight Catering: Full factory transformation Improvement in Production – Equipment packing & Kitchen
Proper arrange ment & use of Kanban system
Before
Dusty storage in Technical stores Conveyor roller used for packing dry stores & crew kits
Use of cells to pack the kits
One-piece flow system in workstation
After
Poor arrangement in cold room Poor arrangement in wash area
Well arranged with clear path ways
After
Results
After
Parking with marking
After
Workstation using standardized layout
Before
Before
Use of batch system in the Kitchen
After
Kaizen in finished products cold room & wash-up area
After
Before Batch packing on top of trolleys
Before
Before
Kaizen in Technical stores & Dry stores
1
KAIZEN and GEMBAKAIZEN are the trademarks of KAIZEN Institute
Discrete/ Assembly NAS In-flight Catering: Functional to Process Based Management Assembly – Before & After Kaizen
After
Conveyor belt. 4 Operators One-piece flow process 2 Operators. Workstation Results
Process After
One Common assembly – Salad, Main Meal, Dessert, Tray Set & Equipment to create a one piece flow process
2
KAIZEN and GEMBAKAIZEN are the trademarks of KAIZEN Institute
After
5 different sub-assemblies (Salad, Main Meal, Dessert, Tray Set, Equipment) to complete a single meal
Batch processing
Before
Before
Process Before