Reducing Changeover Time using SMED Discrete Process
Assembly
Foot wares Manufacturing unit Before Photo
Data Collection using Changeover Analysis sheet
After Photo
Searching for tools during Change over Process delayed Change over
Disorganized Die storage Before Photo
After Photo
Single person working for C/O
Two person working for C/O
Die storage organized Results
Die Heating during Change over took long Time as 10 min to 21 min
. Die Pre heating saves C/O Time
. 3
Before Kaizen
After Kaizen
Annual Benefit
84 minutes
20 minutes
1664 Hrs per year Man hr & Machine Hr