Jan 2009
Kent Stainless Range of Drainage Systems
236
Channels | Gullies | Gratings | Access covers |
Stations | Airport | Hotel | Prisons | Stadia | Breweries | Chemical | Pharmaceutical | Hospital
Kent Stainless is a specialist fabricator of
To
stainless
steel
variety
top
20
Pharmaceutical
Companies worldwide, Kent Stainless have a track record of supplying 15 of these. In this
in a modern 8000m² factory on a 12 acre site
specialized sector, products manufactured in
and
Wexford can be found in plants in Ireland, UK,
ISEN
a
the
of
full
for
of
industries incorporated in 1982. We are based
have
products
date,
ISO9001:2008
accreditation.
Sweden, Belgium, USA, China, Philippines,
We employ 110 staff including 22 engineers
Jamaica, Singapore, Switzerland, Qatar and
handling customised fabrications.
Jordan.
Our
engineering
team
offers
design,
For
on
street
applications,
Kent
use
the
consultancy and advice on flow rates, load
average rainfall rates per geographical area.
calculations and stress analysis.
Calculations
We perform
for
the
horizontal
area
are
in-house stress tests with Solid Works Cosmos,
combined with run-off from office blocks in
externally
accordance with EN 12056-2:2000.
verified
independent
tests
on
demand, and AutoCad approval drawings are supplied
as
standard.
Radiography and also supplied on
Dye
Pen
For load classes and slot openings, Kent design
Tests,
Material Certificates are
in
request.
accordance
FACTA
Requirements (VDR) are issued including:
fabricated covers.
• Parts Lists
• Performance Data
• Welders Qualifications
specification developed specifically for
Our facilities Electropolishing
• Installation Manual
• Operations Manual
• Vendors Quality Plan
• Warranty Certificates
• Material Certificates
• Dye Pen Tests
EN124:1994,
EN1433:2002, EN1253 combined with the
On request a full set of Vendors Document
• As Built Drawings
with
include Europe’s 2nd largest Plant,
and
in-House
Bead
Blasting plant as well as modern Satin Finish / Grit Polishing equipment.
Kent Stainless (Wexford) Ltd. Ardcavan, Wexford, Ireland.
UK Freefone 0800 376 8377 T: +353 53 914 3216 F: +353 53 914 1802 E: info@kentstainless.com W: www.kentstainless.com -2Kent Stainless reserves the right to modify or change product design or construction without prior notice and without incurring any obligation to make similar changes and modifications to products previously or subsequently sold. See a Kent Stainless representative for any clarification.
Kent Gully Range Overview
4
Gully Selection Criteria
5
Foul Air Traps
7
Economy & Commercial Gullies Economy Gullies Overview Economy Gullies Data Page Commercial Gullies Overview
9 10 11
Frames & Gratings Data Page
12
Commercial Gullies Data Pages – Tiled / Concrete / Epoxy Floor
13
Commercial Gullies Data Pages – Vinyl Floor
17
WetRoom Channel
19
Industrial Gullies Industrial Gullies Fixed Height Overview
21
Industrial Gullies Data Pages – Tiled / Concrete / Epoxy Floor
22
Industrial Gullies Data Pages – Vinyl Floor
28
Industrial Gullies Adjustable Height Overview Industrial Gullies Adjustable Height Data Pages – Tiled / Concrete / Epoxy Floor
30 31
Pharmaceutical & Cleanroom Gullies Pharmaceutical & Cleanroom Gullies Overview Cleanroom Gullies Data Pages Pneumatic Gullies Overview Pneumatic Gullies Data Page Double Contained Gullies Overview Double Contained Gullies Data Pages
36 37 39 40 41 42
Channels for Commercial and Industrial use Channel Systems Overview
47
Box Channel Overview
48
Box Channel Data Pages
52
Double Contained Box Channel Data Page
53
Floor Tray Overview
54
Floor tray data page
55
Hex Channel Overview
56
Hex Channel Data Page
57
External Channel Overview
58
Threshold Channel Data Page
59
Economy Channel Data Page
59
Balcony Channel Data Page
60
Precinct Channel Data Page
60
Angle Frame & Grating Data Page
61
Gratings Overview Page
62
Load Classes & Standards
63
Access Covers for Commercial and Industrial Use Access Covers Overview Access Cover Data Pages
67 68
Chemical Resistance Table
71
Technical Information
72
Stainless Steel Recycling
74
New for 2009
75
Gully Range Overview Kent Economy Gully
Kent Commercial Gully
Applications:
Applications:
•
Washrooms
• • •
•
Residential & Commercial
Toilets/Changing rooms
Showers
• • • •
Industrial areas
•
Walk in Shower / Barefoot areas
Toilet Areas
Ideal for areas where a poured floor is used and cost is an important factor
Swimming Pools Hotels Apartments Washdown
Features:
•
to
Features:
• • •
dard, Lockdown version available
• • •
Connection to standard 110mm PVC pipe
Lockdown grating as standard Removable Sieve/Strainer available as option Perforated Grating for Barefoot / Heelguard areas supplied as standard
Flow rate 0.9 litres/second through trap or 1.3 l/s un-
•
trapped
110mm bottom outlet as standard, versions available with 50mm, 1.5”BSP, 2”BSP
Strainer available if necessary
• • •
to
Tiled, Resin, Vinyl Floors
110mm bottom outlet as stan-
•
Versions available for Cement,
•
Low Cost
Side Outlet body accessory available (40mm, 50mm, BSP, Nipple, Socket)
Grates from 2mm for barefoot areas to 10mm for indus-
•
Cost effective
trial sites
Kent Fixed Height Industrial Gully
Kent Adjustable Height Industrial Gully
Applications:
Applications:
• • • • •
Food Factories
• • • • •
Beverage Industries Chemical Plants Pharmaceutical Plants External Streetscapes
Features:
• •
areas
where
invert
depth
or
Industrial
height adjustment of up to 65mm as
Class A/B/C/D applications
standard with more height if required
high
heel
telescopic
gullies
allow
a
applications
with occasional heavy duty
Features:
traffic.
•
60-65mm
height
adjustment
for
areas where invert depth uncertain
Foul Air traps are supplied
• •
Optional Filter Basket
Rotatable top Gratings available for Load Class A/
Top edges come with 10mm
B/C/D applications or high heel
swage for perforated grat-
applications with occasional heavy duty traffic. to
•
A variety of designs available
• •
the
most cost effective being square body, square top with plain edge
Optional Filter Basket Top edges come with 10mm swage for
perforated
gratings or 25mm – 40mm deep swages for mesh and ladder gratings
110mm / 160mm outlets as standard can be 4” / 6” SCH10 or other on request,
to
Foul Air traps are supplied as standard
gratings
•
External Street Installation
Gratings available for Load
swages for mesh and ladder
•
Pharmaceutical Plants
duty traffic areas
ings or 25mm – 40mm deep
•
Chemical Plants
finished floor level is uncertain, Kent
as standard
• •
Beverage Industries
One piece gullies for heavy
or
•
For
Food Factories
reducers available
•
110mm / 160mm outlets as standard can be 4” / 6” SCH10 or other on request,
Available with flange connections i.e. 4”/ 6” / 8” ANSI B.16.5 or BS4504 or to suit polypropylene flanges
•
reducers available
Available with flange connections i.e. 4”/ 6” / 8” ANSI B.16.5 or BS4504 or to suit polypropylene flanges
-4Kent Stainless reserves the right to modify or change product design or construction without prior notice and without incurring any obligation to make similar changes and modifications to products previously or subsequently sold. See a Kent Stainless representative for any clarification.
Gully Selection Please
consider
the
following
Grade of Stainless Steel
when
AISI 304 – for most applications in Hospitality,
selecting your gullies
Food and Dairy Industries. One piece gullies are widely used Commercial
AISI 316 for more aggressive/corrosive
Applications, Heavy Industry and on street-
plications in Chemical/Pharmaceutical
ap-
scapes. They are made in various sizes to suit
try and where aggressive detergents are used
differing flow rates, floor finishes, loading
in washdown in the Food, Dairy and
requirements, and outlet sizes.
They are the
industries. 316 is also used in swimming pools
most cost effective and best suited to sites
or close to swimming pools in chlorinated ar-
where invert depths are predetermined i.e.
eas.
new builds etc.
Typically grade 316 stainless adds 20-25% to
IndusBeverage
the cost of the gully. Two part gullies are perfect for sites where the Flow Rates
inverts are uncertain i.e. Refurbishments etc.
Typical Commercial Gully flow rates are approximately 1 litre per second. Bear in mind
Floor Covering First
narrow
selecting
down
only
your
those
gully
that
suit
by
that the flow is determined by the flow through
floor
the foul air trap and is influenced by the head
options your
of water in the gully, as well as the diameter of
covering.
the outlet. Filter baskets also restrict flow. Tiles/Concrete/Epoxy resin floors will all take out
Kent
either Straight Edge Profile or Tiled
Edge Profile.
Stainless
Flow
Rate
Calculator
will
determine the size of gully required for each
Our Square Body Square Top
application. The flow rates stated on each individual Straight Edge profile
gully
restricted
Tiled Edge Profile
page
refer
to
the
flow rate through the foul air
trap. It does not allow for restricted flow due to filter baskets and gratings. This is the most common requirement. Round Top Edge profile
Vinyl Edge Profile
For external applica-
tions however a foul air trap may not be re-
gullies are most suited to these 3 finishes,
quired and the flow will greatly exceed the
while the Round Top Gullies with either square
rates stated.
or round bodies are suited best to Concrete and Epoxy floors. The round bodies are espe-
Choose
cially suited to sites where core drilling is used.
6”SCH10 outlet sizes. 100mm and 150mm
from
110mm,
160mm,
4”SCH10,
outlets also available. Vinyl Floors will require either of our Vinyl Edge
In general for high flow areas mesh or ladder
Profiles (Clamp or Stick).
gratings have a large free area in excess of the
In most cases this
floor covering suits a round top gully, but the
gully.
edge profiles of our square top gullies can also
the flow due to less free area. In these cases
be easily be made to take vinyl.
Kent Stainless will advise on flow.
Loading requirements
Depth Restrictions
Gullies are made from 2mm and 3mm thick
Most Industrial Gullies can be fabricated with
stainless steel and are supplied with removable
increased body depths to increase flow rate
grating – this can be made lock-down or
and take
extra side inlets or
chained
channels.
Any depth restrictions should be
to
gully
body.
Top
Edges
are
notified
reinforced for extra strength where required.
Perforated and Heelmesh can restrict
and a
customised
inlets from
gully
can be
manufactured. For pedestrian, commercial and light industrial
Side Outlet Gullies are particularly used in
use, select our Commercial Range as this is
shallow applications.
most cost effective. Cont’d
-5Kent Stainless reserves the right to modify or change product design or construction without prior notice and without incurring any obligation to make similar changes and modifications to products previously or subsequently sold. See a Kent Stainless representative for any clarification.
Gully Selection Invert Knowledge
Double Containment
On Greenfield sites, depths are determined by
Typically used in Chemical/Pharmaceutical production plants
the architect/consulting engineer at design
for a failsafe system where an extra skin on the gully or
stage.
channel will contain any possible leak.
On
refurbishment
and
conversion
For extra security
projects, invert depth may not be certain,
Kent Stainless can include a housing to contain a sensor in
therefore 2-part, adjustable height gullies are
between the 2 skins of containment which can alert any
of great help to the contractor. 2 part gullies
unlikely problems with leakage.
can have 40-65mm height adjustment as standard,
and
Kent
can
provide
these
Specials
customised with greater height variations.
Rodding eye can be made to a foolproof design ensuring cleaning staff can never leave the rodding eye open. This is achieved by a heavy plated hinged rodding eye door which
Damp Proof Membrane
slams shut and fully seals after cleaning.
In many cases a gully will require a Damp Proof Membrane will be used.
A clamping
Filter baskets and traps can be chained or have handles
flange for this can
welded for extra security and/or ease of use.
be added to any of the Commercial or Industrial Gullies.
Also some
cases call for the Industrial Gully to be
split
into
2
parts, allowing the bottom part to be installed
under
Image shows a KV280 with damp proof membrane
the Damp Proof Course and the Top Part to be clamped on or fitted into this.
ing Cover Floor
Cost ts emen requir Load
In general terms there are two types of gully supplied by Kent Stainless. The Light / Commercial range and the Industrial range.
inless of Sta Grade
In the Commercial Range the most economical gully
to
use
KVT162/110TP
is (Top
the
Commercial
Part).
gully
Where
ate Flow R
the
contractor already has a P or S bend creating a tions Restric th p e D
foul air trap, and where no height adjustability is required this can be purchased just as a top part with integral grate inexpensively.
Size ction Conne
For Industrial applications, the square body, square top KV215/110 gully is most cost effective
solution.
followed
by
Mesh
A
perforated
Grating
are
nlets Side I
grating
the
least
f p proo —Dam le Extras b dou rane, memb tc e ined conta
expensive grates, while a ladder grating will provide heavy duty loadings for relatively low cost.
Rodaling elf Se S s tc. sorie ets, e Acces r Bask te il F ye, ding E
Finish All Kent Stainless Gullies are Passivated to eliminate corrosion on welded joints.
Electro-
polishing is available at little extra cost.
-6Kent Stainless reserves the right to modify or change product design or construction without prior notice and without incurring any obligation to make similar changes and modifications to products previously or subsequently sold. See a Kent Stainless representative for any clarification.
Foul Air Traps Kent Stainless gullies use 4 foul air trap systems. On all the Vertical Outlet gullies, the traps are fully removable for rodding, and can be chained to the gully body on request. On the horizontal outlet gullies, rodding is achieved by removal of a rodding eye bung in the angled weir trap.
On request, Kent
Stainless can make this a self sealing stainless steel hinged flap. Kent Economy Gullies: Traps for economy gullies are fully welded to the underside of the economy gully grating. By lifting off the grating therefore, the economy gully outlet is accessible for rodding and the trap is easily accessible for cleaning.
Kent Commercial Gullies use a ‘Bottle Trap’ system ref: KFT110. The same trap is used on side outlet and bottom outlet gullies. A 50mm water seal is created (complies with EN 1253) and the flow rate is 0.9 litres per second through the trap.
This trap is inserted into
either a gully or a 110mm diameter outlet on a channel.
Kent Industrial Gullies use 2 types of traps. The bottom outlet gullies use a Bell Trap (also referred to as Dome or Mushroom). A 65mm water seal is created (complies with EN 1253). This grips firmly to an upstand which is an integral part of the gully body.
It is easily re-
movable giving clear access for rodding and cleaning.
Chains can be attached to traps to
ensure they are not lost.
The side outlet Industrial Gullies use a Weir Trap system.
A 50mm water seal is created
(complies with EN 1253). This is a fully integral part of the gully body and contains a removable bung for easy rodding.
In special
circumstances a hinged self sealing stainless bung can be provided.
-7Kent Stainless reserves the right to modify or change product design or construction without prior notice and without incurring any obligation to make similar changes and modifications to products previously or subsequently sold. See a Kent Stainless representative for any clarification.
Economy & Commercial Gullies
•
Swimming Pool
•
Changing Rooms
•
Shower Areas
•
Gymnasium
•
Stadia
•
Commercial
-8Kent Stainless reserves the right to modify or change product design or construction without prior notice and without incurring any obligation to make similar changes and modifications to products previously or subsequently sold. See a Kent Stainless representative for any clarification.
Economy Gullies Overview Index Economy & Commercial Gullies Economy Gullies Overview
9
Economy Gullies Data Page
10
Flow rates 0.2 l/s to 1.3 l/s A Low Cost Gully for simple domestic and light commercial applications
Applications: •
Washrooms
•
Toilet Areas
Features: •
Shallow – ideal for areas where a depth restriction occurs
•
50mm / 40mm / BSP outlets available
•
Flow rate 0.2 litres/second
•
Lockdown version available
•
Low Cost
See page 10
Applications: •
Washrooms
•
Toilet Areas
•
Residential & Commercial Showers
•
Industrial Areas
Features: •
Connection to standard 110mm PVC pipe socket
•
Flow rate 0.9 litres/second
•
Strainer available if necessary
•
Barefoot 2mm or Heavy Duty 10mm top plate available
•
Low Cost
See page 10
-9Kent Stainless reserves the right to modify or change product design or construction without prior notice and without incurring any obligation to make similar changes and modifications to products previously or subsequently sold. See a Kent Stainless representative for any clarification.
Economy Gully with Foul Air Trap Epoxy Resin Covering Vinyl
Tiled Floor Concrete Floor
Fixed Height
• • •
Ref
Height
Width
Depth
Outlet
Flow Rate
Trapped
KV110/40
70
110
110
40
0.2 l/s
Residential Shower areas Off site POD’s
Specification Clause Options
Please select
Stainless Grade
304
Lock Down
/
316
□
Other - please mark here
Economy Gully with Foul Air Trap Tiled Floor Concrete Floor
Epoxy Resin Covering Fixed Height Vinyl
• • •
Ref
Height
Width
Outlet
Flow Rate
KV110
75
110
110
0.9 l/s
Residential Shower areas Industrial areas
Specification Clause Options
Please select
Stainless Grade
304
Lock Down
□
Strainer (overall height becomes 120mm)
□
Other - please mark here
Specification Clause - Delete or amend underlined words as appropriate The gullies are to be KV110 grade 304 stainless steel, as supplied by Kent Stainless Ltd. UK Freephone 0800 376 8377.
/
T: +353(0)53 914 3216. F: +353 (0)53 914 1802 E: info@kentstainless.com.
The gully will be complete with foul air trap, Strainer, lock Down etc. (see specification clause options above). - 10 Kent Stainless reserves the right to modify or change product design or construction without prior notice and without incurring any obligation to make similar changes and modifications to products previously or subsequently sold. See a Kent Stainless representative for any clarification.
316
Commercial Gullies Overview Index Commercial Gullies Overview
11
Frames & Gratings Data Page
12
Commercial Gullies Data Pages – Tiled / Concrete / Epoxy Floor
13
Commercial Gullies Data Pages – Vinyl Floor
17
WetRoom Channel
19
Flow rates 0.9 l/s to 1.3 l/s Grating: Standard lock down perforated grating for barefoot & pedestrian traffic.
Applications: •
Pedestrian
•
Walk in Shower / Barefoot areas
•
Washrooms / Toilets/Changing rooms
•
Swimming Pools
•
Hotels
Strainer:
•
Apartments
Strainer debris
•
Light Industrial Use
•
Heavy Industrial Use—Heavy Traffic / Low
to
filter
Flow rate with new Deep Swage version •
Washdown
Foul Air trap: Bottle trap ref: KFT110. Suitable for 110mm outlet.
Features: •
Versions available for Cement, Tiled, Resin, Vinyl Floors
•
Lockdown grating as standard
•
Anti
vandal
screw
fixings
available
if
Gully Top:
required (prisons, detention centres etc.) •
Removable
Sieve/Strainer
available
Consider flow rate, loading and outlet required. Screed depth, finished floor and application must also be considered. required.
as
option •
Perforated Grating for Barefoot / Heelguard areas supplied as standard
•
Specials with laser cut patterns on top plate available
•
For
Vinyl Floors,
Vinyl
edge
Top
Outlet:
Part
Generally 110mm where trap is required. 50mm / 1½” BSP outlets also available as standard
Available •
For Mesh Grate, Deep Swage Top Part available
•
110mm bottom outlet as standard, versions available with 50mm, 1.5”BSP, 2”BSP
•
Fixed Height as standard, Telescopic Body accessory available
•
Telescopic version gives full 360⁰ rotation and 5⁰ tilt
•
1/2/3/4
side
inlets
available
(40mm,
50mm, BSP, Nipple, Socket) •
Side
Outlet
body
accessory
available
(40mm, 50mm, BSP, Nipple, Socket)
Body:
•
DPM clamping flanges available as option
•
Cost effective
Height Adjustable and Rotatable. Turn bottom outlet into side outlet (50mm push fit or 1½” BSP available).
Body: Optional Feature that allows Height adjustment (40mm) and rotation (360 deg). Consider inlets (from sink etc) and overall height which will affect floor slab. 1½” BSP available). Up to 4 side inlets possible at various inverts.
- 11 Kent Stainless reserves the right to modify or change product design or construction without prior notice and without incurring any obligation to make similar changes and modifications to products previously or subsequently sold. See a Kent Stainless representative for any clarification.
Frames & Grating Tiled Floor Concrete Floor
Epoxy Resin Covering Vinyl
Fixed Height
• • • • • •
* A Cover designed to go on existing standard PVC gully *
Ref
Height
Width
Depth
Outlet
Flow Rate
KF161
25
162
162
n/a
1.3 l/s
Height
Width
Depth
Outlet
Flow Rate
KF226
25
226
226
n/a
KF226/110
25
226
226
KF326
25
326
KF326/110
25
326
Hotels Swimming Pools Leisure Areas Toilet Areas Changing Areas
Specification Clause Options
Please select
Stainless Grade
304
• • • • • • Ref
Kitchens
/
316
Production Areas Paved Areas Heavy usage Factories Warehouse Processing Areas
Specification Clause Options
Please select
1.7 l/s
Stainless Grade
304
110
1.7 l/s
Lockdown
326
n/a
3.8 l/s
326
110
3.8 l/s
/
316
□
Specification Clause - Delete or amend underlined words as appropriate The frame and grating are to be KF161 grade 304 stainless steel, as supplied by Kent Stainless Ltd. UK Freephone 0800 376 8377.
Rodding Eye
T: +353(0)53 914 3216. F: +353 (0)53 914 1802 E: info@kentstainless.com.
Tiled Floor Concrete Floor
Ref
Height
Width
Depth
Outlet
KR162
105
162
162
110
Epoxy Resin Covering Vinyl
• Removable sealed top • Compatible with all commercial (KVT162) range height adjustable and side outlet bodies
• Pedestrian Areas only
Specification Clause - Delete or amend underlined words as appropriate The rodding eyes are to be KR162, grade 304 stainless steel, as supplied by Kent Stainless Ltd. UK Freephone 0800 376 8377.
T: +353(0)53 914 3216. F: +353 (0)53 914 1802 E: info@kentstainless.com.
- 12 Kent Stainless reserves the right to modify or change product design or construction without prior notice and without incurring any obligation to make similar changes and modifications to products previously or subsequently sold. See a Kent Stainless representative for any clarification.
Commercial Gully With Foul Air Trap Tiled Floor Concrete Floor
Epoxy Resin Covering Vinyl
Fixed Height
• • • • • •
Ref
Height
Width
Depth
Outlet
Flow Rate
KVT162/110TP
93
162
162
110
0.9 l/s
Trapped
(on request)
Kitchens Hospitals Swimming Pools Residential Leisure areas Commercial
Specification Clause Options
Please select
Stainless Grade
304
/
Strainer
□
KV162/1.5”BSP
66
162
162
1.5” BSP
0.9 l/s
Damp proof membrane
□
KV162/2” BSP
76
162
162
2” BSP
0.9 l/s
Other - please mark here
KV162/50
66
162
162
50mm pushfit
0.9 l/s
Tiled Floor Concrete Floor
Epoxy Resin Covering Vinyl
Adjustable Height 50mm
360°
5°
• • • • • •
Gully Ref
Height
Width
Depth
Outlet
Flow Rate
KVT162/110
200-250
162
162
110
0.9 l/s
Trapped
(on request)
Kitchens Hospitals Swimming Pools Residential Leisure areas Commercial
Specification Clause Options
Please select
Stainless Grade
304
/
Strainer
□
Holding Flange
□
50mm / 1½” BSP Side Inlets
316
Qty 1 / 2 / 3 / 4
Puddle Flange
□
Damp-Proof Membrane
□
Other - please mark here Specification Clause - Delete or amend underlined words as appropriate The gullies are to be KVT162/110TP, grade 304 stainless steel, as supplied by Kent Stainless Ltd. UK Freephone 0800 376 8377.
316
T: +353(0)53 914 3216. F: +353 (0)53 914 1802 E: info@kentstainless.com.
The gully will be complete with foul air trap, Strainer, damp proof membrane etc. (see specification clause options above). - 13 Kent Stainless reserves the right to modify or change product design or construction without prior notice and without incurring any obligation to make similar changes and modifications to products previously or subsequently sold. See a Kent Stainless representative for any clarification.
Commercial Gully With Foul Air Trap Tiled Floor Concrete Floor
Epoxy Resin Covering Vinyl
Adjustable Height - Side Outlet 45mm
360°
• • • • • •
Gully Ref
Height
KH162/1.5”BSP
140-185
KH162/50
105
Width
Depth
Outlet
162
162
1.5” BSP
162
162
50mm pushfit
5°
Kitchens Hospitals Swimming Pools Residential Leisure areas Commercial
Specification Clause Options
Please select
0.9 l/s
Stainless Grade
304
0.9 l/s
Strainer
Flow Rate
/
316
□
Holding Flange
□
50mm / 1½” BSP Side Inlets
Qty 1 / 2 / 3 / 4
Puddle Flange
□
Damp-Proof Membrane
□
Other - please mark here
Tiled Floor Concrete Floor
Epoxy Resin Covering Vinyl
Deep Swage Version now available!
Plain Mesh Load Class A Load Class B Load Class C
Sealed Load Class B Load Class C
Single Antislip Mesh Load Class A Load Class B Load Class C
HeelSlot Load Class A Load Class B
Ladder Load Class B Load Class C Load Class D
HeelMesh Load Class A Load Class B
Antislip Ladder Load Class B Load Class C Load Class D
Perforated Load Class A Load Class B Load Class C Load Class D
• •
For heavy duty use where 0.9l/s is sufficient Removable foul air trap as per Commercial gullies
• Ladder / Mesh / slotted gratings available • Compatible with all light duty (KVT162 range) height adjustable and side outlet bodies Gully Ref
Height
Width
Depth
Outlet
Flow Rate
KVT150/110
125
162
162
110
0.9 l/s
Specification Clause - Delete or amend underlined words as appropriate The gullies are to be KH162/1.5”BSP, grade 304 stainless steel, as supplied by Kent Stainless Ltd. UK Freephone 0800 376 8377.
T: +353(0)53 914 3216. F: +353 (0)53 914 1802 E: info@kentstainless.com.
The gully will be complete with foul air trap, Strainer, damp proof membrane etc. (see specification clause options above). - 14 Kent Stainless reserves the right to modify or change product design or construction without prior notice and without incurring any obligation to make similar changes and modifications to products previously or subsequently sold. See a Kent Stainless representative for any clarification.
Commercial Gully With Foul Air Trap Tiled Floor Concrete Floor
Fixed Height
Epoxy Resin Covering Vinyl
Ref
Height
Width
Depth
Outlet
Flow Rate
KVT170/110TP
105
170
170
110
0.9 l/s
Trapped
(on request)
•
Continuous Pedestrian areas
• • • • • • • •
Ferry Terminals Stadium Railway Stations Kitchens Hospitals Swimming Pools Leisure areas Commercial
Specification Clause Options
Please select
Stainless Grade
304
/
KV170/1.5”BSP
66
170
170
1.5” BSP
0.9 l/s
Strainer
□
KV170/2” BSP
76
170
170
2” BSP
0.9 l/s
Damp Proof membrane
□
KV170/50
66
170
170
50mm pushfit
0.9 l/s
Other - please mark here
Tiled Floor Concrete Floor
Epoxy Resin Covering Vinyl
Adjustable Height 50mm
Gully Ref
Height
Width
Depth
Outlet
Flow Rate
KVT170/110
200-250
170
170
110
0.9 l/s
360°
5°
•
Continuous Pedestrian areas
• • • • • • • •
Ferry Terminals Stadium Railway Stations Kitchens Hospitals Swimming Pools Leisure areas Commercial
Specification Clause Options
Please select
Stainless Grade
304
/
Strainer
□
Holding Flange
□
50mm / 1½” BSP Side Inlets
316
Qty 1 / 2 / 3 / 4
Puddle Flange
□
Damp-Proof Membrane
□
Other - please mark here
Specification Clause - Delete or amend underlined words as appropriate The gullies are to be KVT1170/110TP, grade 304 stainless steel, as supplied by Kent Stainless Ltd. UK Freephone 0800 376 8377.
316
T: +353(0)53 914 3216. F: +353 (0)53 914 1802 E: info@kentstainless.com.
The gully will be complete with foul air trap, strainer, damp proof membrane etc. (see specification clause options above). - 15 Kent Stainless reserves the right to modify or change product design or construction without prior notice and without incurring any obligation to make similar changes and modifications to products previously or subsequently sold. See a Kent Stainless representative for any clarification.
Commercial Gully With Foul Air Trap Tiled Floor Concrete Floor
Adjustable Height - Side Outlet
Epoxy Resin Covering Vinyl
45mm
Ferry Terminals Stadium Railway Stations Kitchens Hospitals Swimming Pools Leisure areas Commercial
304
0.9 l/s
Strainer
Outlet
Flow Rate
KH170/1.5”BSP
140-185
170
170
1.5” BSP 50mm pushfit
• • • • • • • •
Stainless Grade
Depth
170
Continuous Pedestrian areas
0.9 l/s
Width
170
•
Please select
Height
105
/
Holding Flange
□ Qty 1 / 2 / 3 / 4
Puddle Flange
□
Damp-Proof Membrane
□
Other - please mark here
New Tops now available!
Round Slotted Top
Epoxy Resin Covering Concrete Floor
Square Slotted Top
Tiled Floor Concrete Floor
•
Removable foul air trap as per Commercial gullies
•
Compatible with all height adjustable and side outlet bodies
• •
Bespoke patterns & logos on request
316
□
50mm / 1½” BSP Side Inlets
Round Perforated Top
5°
Specification Clause Options
Gully Ref
KH170/50
360°
Epoxy Resin Covering Vinyl
Copper & Bronze Coatings new in 2009
Specification Clause - Delete or amend underlined words as appropriate The gullies are to be KH170/1.5”BSP, grade 304 stainless steel, as supplied by Kent Stainless Ltd. UK Freephone 0800 376 8377. T: +353(0)53 914 3216. F: +353 (0)53 914 1802 E: info@kentstainless.com. The gully will be complete with foul air trap, Strainer, damp proof membrane etc. (see specification clause options above). - 16 Kent Stainless reserves the right to modify or change product design or construction without prior notice and without incurring any obligation to make similar changes and modifications to products previously or subsequently sold. See a Kent Stainless representative for any clarification.
Commercial Gully With Foul Air Trap Tiled Floor Concrete Floor
Epoxy Resin Covering Vinyl
Fixed Height
• • • • • • •
Kitchens Hospitals Swimming Pools Residential Leisure areas Commercial Laboratories
Specification Clause Options
Please select
Stainless Grade
304
Ref
Height
Width
Depth
Outlet
Flow Rate
Trapped
KVV225/110TP
105
225
225
110
0.9 l/s
Strainer
□
KVV225/1.5”BSP
105
225
225
1.5” BSP
0.9 l/s
Damp proof membrane
□
KVV225/2” BSP
105
225
225
2” BSP
0.9 l/s
Other - please mark here
KVV225/50
105
225
225
50mm pushfit
0.9 l/s
(on request)
Tiled Floor Concrete Floor
Epoxy Resin Covering Vinyl
/
Adjustable Height 50mm
360°
5°
• • • • • • •
Gully Ref
Height
Width
Depth
Outlet
Flow Rate
KVV225/110
200-250
225
225
110
0.9 l/s
Kitchens Hospitals Swimming Pools Residential Leisure areas Commercial Laboratories
Specification Clause Options
Please select
Stainless Grade
304
/
Strainer
□
Holding Flange
□
50mm / 1½” BSP Side Inlets
316
Qty 1 / 2 / 3 / 4
Puddle Flange
□
Damp-Proof Membrane
□
Other - please mark here
Specification Clause - Delete or amend underlined words as appropriate The gullies are to be KVV225/110TP, grade 304 stainless steel, as supplied by Kent Stainless Ltd. UK Freephone 0800 376 8377.
316
T: +353(0)53 914 3216. F: +353 (0)53 914 1802 E: info@kentstainless.com.
The gully will be complete with foul air trap, Strainer, damp proof membrane etc. (see specification clause options above). - 17 Kent Stainless reserves the right to modify or change product design or construction without prior notice and without incurring any obligation to make similar changes and modifications to products previously or subsequently sold. See a Kent Stainless representative for any clarification.
Commercial Gully With Foul Air Trap Tiled Floor Concrete Floor
Epoxy Resin Covering Vinyl
Adjustable Height - Side Outlet
45mm
• • • • • • •
Gully Ref
Height
Width
Depth
Outlet
Flow Rate
KH225/1.5”BSP
140-185
225
225
1.5” BSP
KH225/50
140-185
225
225
50mm pushfit
360°
Kitchens Hospitals Swimming Pools Residential Leisure areas Commercial Laboratories
Specification Clause Options
Please select
0.9 l/s
Stainless Grade
304
0.9 l/s
Strainer Holding Flange 50mm / 1½” BSP Side Inlets
/
316
□ □ Qty 1 / 2 / 3 / 4
Puddle Flange
□
Damp-Proof Membrane
□
Other - please mark here
Vinyl Floor Gully Installation Cover Plate
Clamp for vinyl / altro type floor finish
Gully Frame screw fixed to the floor slab
Specification Clause - Delete or amend underlined words as appropriate The gullies are to be KH225/1.5”BSP, grade 304 stainless steel, as supplied by Kent Stainless Ltd. UK Freephone 0800 376 8377.
5°
T: +353(0)53 914 3216. F: +353 (0)53 914 1802 E: info@kentstainless.com.
The gully will be complete with foul air trap, Strainer, damp proof membrane etc. (see specification clause options above). - 18 Kent Stainless reserves the right to modify or change product design or construction without prior notice and without incurring any obligation to make similar changes and modifications to products previously or subsequently sold. See a Kent Stainless representative for any clarification.
WetRoom Channel Tiled Floor Concrete Floor
Epoxy Resin Covering Vinyl
Circle Slot
Applications: •
Pedestrian
•
Walk in Shower / Barefoot areas
•
Washrooms / Toilets/Changing rooms
•
For use in ceramic tiled floors
Features: •
Selection of Stainless Steel Grating designs
•
Easy To Clean
•
Tanking Flange on perimeters of channel
Tile Slot
body fully integrated with channel body to ensure full watertight construction and to allow proper adhesion of wet room tanking material •
Outlet hole in bottom of channel to accept trapped outlet with outlet pipe to suit standard 1 1/2”
BSP/ Push-fit vertical or horizontal
waste pipe connections •
Wave
Fixing holes to fit to timber floor construction and also fishtail anchors if being wet into concrete / screed floor types
•
Lengths available 700mm
800mm
900mm
1000mm
1200mm
HoneyComb
Long Slot
Diamonds
Glass Ref
Length
Width
Height
Outlet
KWRC80
1000
80
25
1 ½” BSP
Specification Clause - Delete or amend underlined words as appropriate The channel is to be KWRC80, grade 304 stainless steel, as supplied by Kent Stainless Ltd. Supplied in 1000mm long sections with Diamonds grating. UK Freephone 0800 376 8377.
T: +353(0)53 914 3216. F: +353 (0)53 914 1802 E: info@kentstainless.com. - 19 -
Kent Stainless reserves the right to modify or change product design or construction without prior notice and without incurring any obligation to make similar changes and modifications to products previously or subsequently sold. See a Kent Stainless representative for any clarification.
Industrial Gullies
•
Brewery
•
Loading Areas
•
Dairy
•
Plant Rooms
•
Pharmaceutical
•
Food Industry
•
Streetscapes - 20 -
Kent Stainless reserves the right to modify or change product design or construction without prior notice and without incurring any obligation to make similar changes and modifications to products previously or subsequently sold. See a Kent Stainless representative for any clarification.
Industrial Gullies - Fixed Height Index Industrial Gullies Industrial Gullies Fixed Height Overview
21
Industrial Gullies Data Pages – Tiled / Concrete / Epoxy Floor
22
Industrial Gullies Data Pages – Vinyl Floor
28
Flow rates 5.4 l/s to 22 l/s Grating:
Applications: •
Food Factories
•
Beverage Industries
•
Chemical Plants
•
Pharmaceutical Plants
•
External Streetscapes
Consider Traffic, loading, Free Area (flow), lockdown for public areas
Foul Air trap: Bell trap (shown) on bottom outlet gullies. Suitable for all vertical outlets. Incorporate filter
Features: •
One piece gullies for heavy duty traffic areas
•
basket if necessary.
Gratings available for Load Class A/B/C/D applications or high heel applications with occasional heavy duty traffic.
•
Filter basket:
Foul Air traps are supplied as standard
Can be incorporated into bell trap, or separated for deeper gullies.
(60mm trap) in accordance with EN1253 •
Optional Filter Basket can be integrated with trap, or for higher flow rate a deeper gully with separate traps and filter baskets are used.
•
Body:
Top edges come with 10mm swage for per-
Consider flow rate, loading, finished floor and outlet required. Screed depth and application must also be considered. Inlets, flanges and damp proof membrane may also be required.
forated gratings or 25mm – 40mm deep swages for mesh and ladder gratings •
For Vinyl Floors, vinyl clamp down flanges are available on all models.
•
A variety of designs available the most cost effective being square body, square top with plain edge
•
110mm / 160mm outlets as standard can
Outlet:
be 4” / 6” SCH10 or other on request,
Will be determined by existing or newly installed pipework. Generally 160mm or 110mm. Use 4”SCH10 or 6”SCH10 where required to match pipework for welded connections etc
reducers available •
Available with flange connections i.e. 4”/ 6” / 8” ANSI B 16.5 or BS4504 or to suit polypropylene flanges
•
Round body types are most suitable where
Flanges:
openings are core drilled in floor slabs
4” / 6” / 8” ANSI B 16.5 or BS4504. Also available to suit polypropylene flanges
- 21 Kent Stainless reserves the right to modify or change product design or construction without prior notice and without incurring any obligation to make similar changes and modifications to products previously or subsequently sold. See a Kent Stainless representative for any clarification.
Industrial Gullies With Foul Air Trap • Fixed Height • Square Body • Square Top
Epoxy Resin Covering Vinyl
Tiled Floor Concrete Floor
• • • • • • • •
Ref
Height
Width
Depth
Outlet
Swage
Flow Rate *
KV215/110
155
215
215
110
10
5.4 l/s
KV215/110DS
170
215
215
110
25
6.1 l/s
Specification Clause Options Stainless Grade
Kitchens Hospitals Meat Processing Chemical Plants Food Processing Drinks Processing Dairies Streetscapes
Please select 304 / 316
Filter Basket
□
Chained KV315/110
155
315
315
110
10
5.4 l/s
KV315/110DS
170
315
315
110
25
6.1 l/s
KV315/160
185
315
315
160
10
12.9 l/s
KV315/160DS
200
315
315
160
25
14.1 l/s
Grating Plain Mesh Load Class A Load Class B Load Class C
Sealed Load Class B Load Class C
Single Antislip Mesh Load Class A Load Class B Load Class C
Ladder Load Class B Load Class C Load Class D
HeelSlot Load Class A Load Class B
HeelMesh Load Class A Load Class B
□
50mm Side Inlets
Qty 1 / 2 / 3 / 4
1½” BSP Side Inlets
Qty 1 / 2 / 3 / 4
Socket (Threaded Inside)
□
Nipple (Threaded Outside)
□
4’’SCH10 Outlet (replacing 110mm outlet)
□
6” SCH10 Outlet (replacing 160mm outlet)
□
Lock-Down Grating
□
Outlet Flange
ANSI B 16.5
□
BS4504
□
Polypropylene
□
Holding Flange
□
Puddle Flange
□
Damp-Proof Membrane
□
Increased Height (Flow Rate)
□
Turnout edge profile Antislip Ladder Load Class B Load Class C Load Class D
Perforated Load Class A Load Class B Load Class C Load Class D
* Free area on Perforated, Heelmesh, Heelslot and Sealed gratings reduce flow rate.
Other - please mark here Special Loading Requirements Wheel Diameter ____mm Solid □ Pneumatic □ Weight of vehicle inc load ______ Special Flow Rate Requirements ___ l/s
Specification Clause - Delete or amend underlined words as appropriate The gullies are to be KV215/110, grade 304 stainless steel, as supplied by Kent Stainless Ltd. UK Freephone 0800 376 8377.
T: +353(0)53 914 3216. F: +353 (0)53 914 1802 E: info@kentstainless.com.
The gully will be complete with foul air trap, filter basket, damp proof membrane etc. (see specification clause options above). Grating shall be mesh type to load class A. - 22 Kent Stainless reserves the right to modify or change product design or construction without prior notice and without incurring any obligation to make similar changes and modifications to products previously or subsequently sold. See a Kent Stainless representative for any clarification.
Industrial Gullies With Foul Air Trap • Fixed Height - Side Outlet • Square Body • Square Top
Epoxy Resin Covering Vinyl
Tiled Floor Concrete Floor
• • • • • • • •
Ref
Height
Width
Depth
Outlet
Swage
Flow Rate *
KH215/110
204
215
215
110
10
3.8 l/s
KH215/110DS
219
215
215
110
25
4.6 l/s
Specification Clause Options Stainless Grade
Kitchens Hospitals Meat Processing Chemical Plants Food Processing Drinks Processing Dairies Streetscapes
Please select 304 / 316
Filter Basket
□
Chained KH315/110
204
315
315
110
10
4.1 l/s
KH315/110DS
219
315
315
110
25
4.9 l/s
KH315/160
253
315
315
160
10
8.1 l/s
KH315/160DS
268
315
315
160
25
9.4 l/s
Grating Plain Mesh Load Class A Load Class B Load Class C
Sealed Load Class B Load Class C
Single Antislip Mesh Load Class A Load Class B Load Class C
Ladder Load Class B Load Class C Load Class D
HeelSlot Load Class A Load Class B
HeelMesh Load Class A Load Class B
□
50mm Side Inlets
Qty 1 / 2 / 3 / 4
1½” BSP Side Inlets
Qty 1 / 2 / 3 / 4
Socket (Threaded Inside)
□
Nipple (Threaded Outside)
□
4’’SCH10 Outlet (replacing 110mm outlet)
□
6” SCH10 Outlet (replacing 160mm outlet)
□
Lock-Down Grating
□
Outlet Flange
ANSI B 16.5
□
BS4504
□
Polypropylene
□
Holding Flange
□
Puddle Flange
□
Damp-Proof Membrane
□
Increased Height (Flow Rate)
□
Turnout edge profile Antislip Ladder Load Class B Load Class C Load Class D
Perforated Load Class A Load Class B Load Class C Load Class D
* Free area on Perforated, Heelmesh, Heelslot and sealed gratings reduce flow rate.
Other - please mark here Special Loading Requirements Wheel Diameter ____mm Solid □ Pneumatic □ Weight of vehicle inc load ______ Special Flow Rate Requirements ___ l/s
Specification Clause - Delete or amend underlined words as appropriate The gullies are to be KH215/110, grade 304 stainless steel, as supplied by Kent Stainless Ltd. UK Freephone 0800 376 8377.
T: +353(0)53 914 3216. F: +353 (0)53 914 1802 E: info@kentstainless.com.
The gully will be complete with foul air trap, filter basket, damp proof membrane etc. (see specification clause options above). Grating shall be mesh type to load class A. - 23 Kent Stainless reserves the right to modify or change product design or construction without prior notice and without incurring any obligation to make similar changes and modifications to products previously or subsequently sold. See a Kent Stainless representative for any clarification.
Industrial Gullies With Foul Air Trap • Fixed Height • Round Body • Square Top
Epoxy Resin Covering Vinyl
Tiled Floor Concrete Floor
• • • • • • • • •
Specification Clause Options
Ref
Height
Width
Diameter
Outlet
Swage
Flow Rate *
KV280/110
250
280
220
110
25
8.7 l/s
Stainless Grade
KV330/110
250
330
270
110
25
8.7 l/s
Filter Basket
KV430/160
300
430
370
160
25
20.3 l/s
Grating Plain Mesh Load Class A Load Class B Load Class C
Sealed Load Class B Load Class C
Ladder Load Class B Load Class C Load Class D
Food Processing Drinks Processing Dairies Streetscapes Pharmaceutical Kitchens Hospitals
Please select 304 / 316 □
Chained
□ Qty 1 / 2 / 3 / 4
1½” BSP Side Inlets
Qty 1 / 2 / 3 / 4
Socket (Threaded Inside)
□
Nipple (Threaded Outside)
□
4’’SCH10 Outlet (replacing 110mm outlet)
□
Lock-Down Grating
□
6” SCH10 Outlet (replacing 160mm outlet)
□
HeelSlot Load Class C Load Class D
HeelMesh Load Class A Load Class B
Chemical Plants
50mm Side Inlets
Outlet Flange
Single Antislip Mesh Load Class A Load Class B Load Class C
Meat Processing
ANSI B 16.5
□
BS4504
□
Polypropylene Holding Flange
□
Puddle Flange
□
Damp-Proof Membrane
□
Increased Height (Flow Rate)
□
Other - please mark here Antislip Ladder Load Class B Load Class C Load Class D
Perforated Load Class C Load Class D
* Free area on Perforated, Heelmesh, Heelslot and Sealed gratings reduce flow rate.
Special Loading Requirements Wheel Diameter ____mm Solid □ Pneumatic □ Weight of vehicle inc load ______ Special Flow Rate Requirements ___ l/s
Specification Clause - Delete or amend underlined words as appropriate The gullies are to be KV280/110, grade 304 stainless steel, as supplied by Kent Stainless Ltd. UK Freephone 0800 376 8377.
T: +353(0)53 914 3216. F: +353 (0)53 914 1802 E: info@kentstainless.com.
The gully will be complete with foul air trap, filter basket, damp proof membrane etc. (see specification clause options above). Grating shall be mesh type to load class A. - 24 Kent Stainless reserves the right to modify or change product design or construction without prior notice and without incurring any obligation to make similar changes and modifications to products previously or subsequently sold. See a Kent Stainless representative for any clarification.
□
Industrial Gullies With Foul Air Trap • Fixed Height - Side Outlet • Round Body • Square Top
Epoxy Resin Covering Vinyl
Tiled Floor Concrete Floor
• • • • • • • • •
Specification Clause Options
Ref
Height
Width
Diameter
Outlet
Swage
Flow Rate *
KH280/110
250
280
220
110
25
5.0 l/s
Stainless Grade
KH330/110
250
330
270
110
25
5.5 l/s
Filter Basket
KH430/160
300
430
370
160
25
8.3 l/s
Grating Plain Mesh Load Class A Load Class B Load Class C
Sealed Load Class B Load Class C
HeelSlot Load Class A Load Class B
Ladder Load Class B Load Class C Load Class D
HeelMesh Load Class A Load Class B
Antislip Ladder Load Class B Load Class C Load Class D
Perforated Load Class A Load Class B Load Class C Load Class D
Chemical Plants Food Processing Drinks Processing Dairies Streetscapes Pharmaceutical Kitchens Hospitals
Please select 304 / 316 □
Chained
□
50mm Side Inlets
Qty 1 / 2 / 3 / 4
1½” BSP Side Inlets
Qty 1 / 2 / 3 / 4
Socket (Threaded Inside)
□
Nipple (Threaded Outside)
□
4’’SCH10 Outlet (replacing 110mm outlet)
□
Lock-Down Grating
□
6” SCH10 Outlet (replacing 160mm outlet)
□
Outlet Flange
Single Antislip Mesh Load Class A Load Class B Load Class C
Meat Processing
ANSI B 16.5
□
BS4504
□
Polypropylene Holding Flange
□
Puddle Flange
□
Damp-Proof Membrane
□
Increased Height (Flow Rate)
□
Other - please mark here
* Free area on Perforated, Heelmesh, Heelslot and Sealed gratings reduce flow rate.
Special Loading Requirements Wheel Diameter ____mm Solid □ Pneumatic □ Weight of vehicle inc load ______ Special Flow Rate Requirements ___ l/s
Specification Clause - Delete or amend underlined words as appropriate The gullies are to be KH280/110, grade 304 stainless steel, as supplied by Kent Stainless Ltd. UK Freephone 0800 376 8377.
T: +353(0)53 914 3216. F: +353 (0)53 914 1802 E: info@kentstainless.com.
The gully will be complete with foul air trap, filter basket, damp proof membrane etc. (see specification clause options above). Grating shall be mesh type to load class A. - 25 Kent Stainless reserves the right to modify or change product design or construction without prior notice and without incurring any obligation to make similar changes and modifications to products previously or subsequently sold. See a Kent Stainless representative for any clarification.
□
Industrial Gullies With Foul Air Trap Epoxy Resin Covering • Fixed Height Vinyl (option available) • Round Body • Round Top
Tiled Floor Concrete Floor
• • • • • • • • •
Specification Clause Options
Ref
Height
Width
Dia.
Outlet
Swage
Flange
Flow Rate *
KV220/110
250
220
220
110
10
40
8.7 l/s
Stainless Grade
KV220/110DS
250
220
220
110
25
40
9.1 l/s
Filter Basket
KV270/110
250
270
270
110
10
40
8.7 l/s
KV270/110DS
250
270
270
110
25
40
9.1 l/s
KV370/160
300
370
370
110
10
40
20.1 l/s
KV370/160DS
300
370
370
110
25
40
20.9 l/s
Grating Plain Mesh Load Class A Load Class B Load Class C
Sealed Load Class B Load Class C
Single Antislip Mesh Load Class A Load Class B Load Class C
HeelSlot Load Class A Load Class B
Ladder Load Class B Load Class C Load Class D
HeelMesh Load Class A Load Class B
Antislip Ladder Load Class B Load Class C Load Class D
Perforated Load Class A Load Class B Load Class C Load Class D
* Free area on Perforated, Heelmesh, Heelslot and Sealed gratings reduce flow rate.
Meat Processing Chemical Plants Food Processing Drinks Processing Dairies Streetscapes Pharmaceutical Kitchens Hospitals
Please select 304 / 316 □
Chained
□
50mm Side Inlets
Qty 1 / 2 / 3 / 4
1½” BSP Side Inlets
Qty 1 / 2 / 3 / 4
Socket (Threaded Inside)
□
Nipple (Threaded Outside)
□
4’’SCH10 Outlet (replacing 110mm outlet)
□
6”SCH10 Outlet (replacing 160mm)
□
Lock-Down Grating Outlet Flange
□ ANSI B 16.5 BS4504
□
Polypropylene
□
Holding Flange
□
Puddle Flange
□
Damp-Proof Membrane
□
Increased Height (Flow Rate)
□
Vinyl edge profile
□
Other - please mark here Special Loading Requirements Wheel Diameter ____mm Solid □ Pneumatic □ Weight of vehicle inc load ______ Special Flow Rate Requirements ___ l/s
Specification Clause - Delete or amend underlined words as appropriate The gullies are to be KV220/110, grade 304 stainless steel, as supplied by Kent Stainless Ltd. UK Freephone 0800 376 8377.
□
T: +353(0)53 914 3216. F: +353 (0)53 914 1802 E: info@kentstainless.com.
The gully will be complete with foul air trap, filter basket, damp proof membrane etc. (see specification clause options above). Grating shall be mesh type to load class A. - 26 Kent Stainless reserves the right to modify or change product design or construction without prior notice and without incurring any obligation to make similar changes and modifications to products previously or subsequently sold. See a Kent Stainless representative for any clarification.
Industrial Gullies With Foul Air Trap Epoxy Resin Covering • Fixed Height - Side Outlet Vinyl (option available) • Round Body • Round Top
Tiled Floor Concrete Floor
• • • • • • • • •
Ref
Height
Width
Dia.
Outlet
Swage
Flange
Flow Rate *
KH220/110
250
220
220
110
10
40
5.5 l/s
Stainless Grade
KH220/110DS
250
220
220
110
25
40
6.0 l/s
Filter Basket
KH270/110
250
270
270
110
10
40
6.2 l/s
KH270/110DS
250
270
270
110
25
40
6.8 l/s
KH370/160
300
370
370
110
10
40
10.9 l/s
KH370/160DS
300
370
370
110
25
40
11.6 l/s
Grating Plain Mesh Load Class A Load Class B Load Class C
Sealed Load Class B Load Class C
Single Antislip Mesh Load Class A Load Class B Load Class C
HeelSlot Load Class A Load Class B
Ladder Load Class B Load Class C Load Class D
HeelMesh Load Class A Load Class B
Antislip Ladder Load Class B Load Class C Load Class D
Perforated Load Class A Load Class B Load Class C Load Class D
* Free area on Perforated, Heelmesh, Heelslot and Sealed gratings reduce flow rate.
Specification Clause Options
Meat Processing Chemical Plants Food Processing Drinks Processing Dairies Streetscapes Pharmaceutical Kitchens Hospitals
Please select 304 / 316 □
Chained
□
50mm Side Inlets
Qty 1 / 2 / 3 / 4
1½” BSP Side Inlets
Qty 1 / 2 / 3 / 4
Socket (Threaded Inside)
□
Nipple (Threaded Outside)
□
4’’SCH10 Outlet (replacing 110mm outlet)
□
6”SCH10 Outlet (replacing 160mm)
□
Lock-Down Grating Outlet Flange
□ ANSI B 16.5 BS4504
□
Polypropylene
□
Holding Flange
□
Puddle Flange
□
Damp-Proof Membrane
□
Increased Height (Flow Rate)
□
Vinyl edge profile
□
Other - please mark here Special Loading Requirements Wheel Diameter ____mm Solid □ Pneumatic □ Weight of vehicle inc load ______ Special Flow Rate Requirements ___ l/s
Specification Clause - Delete or amend underlined words as appropriate The gullies are to be KH220/110, grade 304 stainless steel, as supplied by Kent Stainless Ltd. UK Freephone 0800 376 8377.
□
T: +353(0)53 914 3216. F: +353 (0)53 914 1802 E: info@kentstainless.com.
The gully will be complete with foul air trap, filter basket, damp proof membrane etc. (see specification clause options above). Grating shall be mesh type to load class A. - 27 Kent Stainless reserves the right to modify or change product design or construction without prior notice and without incurring any obligation to make similar changes and modifications to products previously or subsequently sold. See a Kent Stainless representative for any clarification.
Industrial Gullies With Foul Air Trap
Tiled Floor Concrete Floor
Epoxy Resin Covering Vinyl
• Fixed Height • Square Body • Square Top • • • • • •
Specification Clause Options
Ref
Height
Width
Depth
Outlet
Swage
Flange
Flow Rate *
KV215/110V
155
215
215
110
10
40
5.4 l/s
Stainless Grade
KV215/110DSV
175
215
215
110
25
40
6.1 l/s
Filter Basket
KV315/110V
155
315
315
110
10
40
5.4 l/s
KV315/110DSV
175
315
315
110
25
40
6.1 l/s
KV315/160V
185
315
315
160
10
40
12.9 l/s
KV315/160DSV
205
315
315
160
25
40
14.1 l/s
Grating Plain Mesh Load Class A Load Class B Load Class C
Sealed Load Class B Load Class C
Single Antislip Mesh Load Class A Load Class B Load Class C
HeelSlot Load Class A Load Class B
Ladder Load Class B Load Class C Load Class D
HeelMesh Load Class A Load Class B
Kitchens Hospitals Chemical Plants Food Processing Drinks Processing Pharmaceutical
Please select 304 / 316 □
Chained
□
50mm Side Inlets
Qty 1 / 2 / 3 / 4
1½” BSP Side Inlets
Qty 1 / 2 / 3 / 4
Socket (Threaded Inside)
□
Nipple (Threaded Outside)
□
4’’SCH10 Outlet (replacing 110mm outlet)
□
6”SCH10 Outlet (replacing 160mm outlet)
□
Lock-Down Grating Outlet Flange
□ ANSI B 16.5 BS4504
□
Polypropylene
□
Holding Flange
□
Puddle Flange
□
Damp-Proof Membrane
□
Increased Height (Flow Rate)
□
Other - please mark here Antislip Ladder Load Class B Load Class C Load Class D
Perforated Load Class A Load Class B Load Class C Load Class D
* Free area on Perforated, Heelmesh, Heelslot and Sealed gratings reduce flow rate.
Special Loading Requirements Wheel Diameter ____mm Solid □ Pneumatic □ Weight of vehicle inc load ______ Special Flow Rate Requirements ___ l/s
Specification Clause - Delete or amend underlined words as appropriate The gullies are to be KV215/110V, grade 304 stainless steel, as supplied by Kent Stainless Ltd. UK Freephone 0800 376 8377.
□
T: +353(0)53 914 3216. F: +353 (0)53 914 1802 E: info@kentstainless.com.
The gully will be complete with foul air trap, filter basket, damp proof membrane etc. (see specification clause options above). Grating shall be mesh type to load class A. - 28 Kent Stainless reserves the right to modify or change product design or construction without prior notice and without incurring any obligation to make similar changes and modifications to products previously or subsequently sold. See a Kent Stainless representative for any clarification.
Vinyl Floor Industrial Gullies With Foul Air Trap
Tiled Floor Concrete Floor
Epoxy Resin Covering Vinyl
• Fixed Height - Side Outlet • Square Body • Square Top
• • • • • •
Specification Clause Options
Kitchens Hospitals Chemical Plants Food Processing Drinks Processing Pharmaceutical
Please select
Ref
Height
Width
Depth
Outlet
Swage
Flange
Flow Rate *
KH215/110V
204
215
215
110
10
40
3.8 l/s
KH215/110DSV
219
215
215
110
25
40
4.6 l/s
KH315/110V
204
315
315
110
10
40
4.1 l/s
50mm Side Inlets
Qty 1 / 2 / 3 / 4
KH315/110DSV
219
315
315
110
25
40
4.9 l/s
1½” BSP Side Inlets
Qty 1 / 2 / 3 / 4
Stainless Grade
304 / 316
Filter Basket
KH315/160V
253
315
315
160
10
40
8.1 l/s
KH315/160DSV
268
315
315
160
25
40
9.4 l/s
Grating Plain Mesh Load Class A Load Class B Load Class C
Sealed Load Class B Load Class C
Single Antislip Mesh Load Class A Load Class B Load Class C
HeelSlot Load Class A Load Class B
Ladder Load Class B Load Class C Load Class D
HeelMesh Load Class A Load Class B
□
Chained
□
Socket (Threaded Inside)
□
Nipple (Threaded Outside)
□
4’’SCH10 Outlet (replacing 110mm outlet)
□
6”SCH10 Outlet (replacing 160mm outlet)
□
Lock-Down Grating Outlet Flange
□ ANSI B 16.5
□
BS4504
□
Polypropylene
□
Holding Flange
□
Puddle Flange
□
Damp-Proof Membrane
□
Increased Height (Flow Rate)
□
Other - please mark here Antislip Ladder Load Class B Load Class C Load Class D
Perforated Load Class A Load Class B Load Class C Load Class D
* Free area on Perforated, Heelmesh, Heelslot and Sealed gratings reduce flow rate.
Special Loading Requirements Wheel Diameter ____mm Solid □ Pneumatic □ Weight of vehicle inc load ______ Special Flow Rate Requirements ___ l/s
Specification Clause - Delete or amend underlined words as appropriate The gullies are to be KH215/110V, grade 304 stainless steel, as supplied by Kent Stainless Ltd. UK Freephone 0800 376 8377.
T: +353(0)53 914 3216. F: +353 (0)53 914 1802 E: info@kentstainless.com.
The gully will be complete with foul air trap, filter basket, damp proof membrane etc. (see specification clause options above). Grating shall be mesh type to load class A. - 29 Kent Stainless reserves the right to modify or change product design or construction without prior notice and without incurring any obligation to make similar changes and modifications to products previously or subsequently sold. See a Kent Stainless representative for any clarification.
Industrial Gullies - Adjustable Height Index Industrial Gullies Adjustable Height Overview
30
Industrial Gullies Adjustable Height Data Pages – Tiled / Concrete / Epoxy Floor
Flow rates 6.9 l/s to 22 l/s
Grating: Consider Traffic, loading, Free Area (flow), lockdown for public areas
Applications: •
Food Factories
•
Beverage Industries
•
Chemical Plants
•
Pharmaceutical Plants
•
External Street Installation
31
Foul Air trap: Bell trap (shown) on bottom outlet gullies. Suitable for all vertical outlets. Incorporate filter
For areas where invert depth or finished floor level is uncertain, Kent Industrial telescopic
basket if necessary.
gullies allow a height adjustment of up to 65mm. Filter basket: Can be incorporated into bell trap, or separated for deeper gullies.
Typically applicable to round body gullies only. Can be applied to square body gullies as specials.
Features: •
Gratings available for Load Class A/B/C/D applications or High Heel applications with occasional heavy duty traffic.
•
Foul Air traps are supplied as standard (60mm trap)
•
Optional Filter Basket can be integrated with trap, or for higher flow rate a deeper gully with separate traps and filter baskets are used.
•
Two piece gullies for heavy duty traffic areas
•
Top edges come with 10mm swage for perforated gratings or 25mm – 40mm deep swages for mesh and ladder gratings
•
For Vinyl Floors, vinyl clamp down flanges are available on all models
•
110mm / 160mm outlets as standard can be 4” / 6” SCH10 or other on request, reducers available
•
Available with flange connections i.e. 4”/ 6” / 8” ANSI B 16.5 or BS4504 or to suit polypropylene flanges
•
Round body types can also be used where
Body:
Outlet:
Consider flow rate, loading, finished floor and outlet required. Screed depth and application must also be considered. Inlets, flanges and damp proof membrane may also be required. Pictures show fully extended and compressed gully
Will be determined by existing or newly installed pipework. Generally 160mm or 110mm. Use 4”SCH10 or 6”SCH10 where required to match pipework for welded connections etc.
Flanges:
openings are core drilled in floor slabs
4” / 6” / 8” ANSI B 16.5 or BS4504. Also available to suit polypropylene flanges
- 30 Kent Stainless reserves the right to modify or change product design or construction without prior notice and without incurring any obligation to make similar changes and modifications to products previously or subsequently sold. See a Kent Stainless representative for any clarification.
Industrial Gullies With Foul Air Trap • Adjustable Height • Round Body • Square Top
Epoxy Resin Covering Vinyl
Tiled Floor Concrete Floor
65mm
360°
• • • • • • • •
Specification Clause Options
Ref
Height
Width
Diameter
Outlet
Swage
Flow Rate *
KVA265/110
280-345
265
220
110
25
10.1 l/s
Stainless Grade
KVA315/110
280-345
315
270
110
25
10.1 l/s
Filter Basket
KVA415/160
280-345
415
370
160
25
22.2 l/s
Grating Plain Mesh Load Class A Load Class B Load Class C
Sealed Load Class B Load Class C
HeelMesh Load Class A Load Class B
Chemical Plants Food Processing Drinks Processing Dairies Pharmaceutical Kitchens Hospitals
Please select 304 / 316 □
Chained
□ Qty 1 / 2 / 3 / 4
1½” BSP Side Inlets
Qty 1 / 2 / 3 / 4
Socket (Threaded Inside)
□
Nipple (Threaded Outside)
□
4’’SCH10 Outlet (replacing 110mm outlet)
□
6” SCH10 Outlet (replacing 160mm outlet)
□
Lock-Down Grating
□
HeelSlot Load Class C Load Class D
Ladder Load Class B Load Class C Load Class D
Meat Processing
50mm Side Inlets
Outlet Flange
Single Antislip Mesh Load Class A Load Class B Load Class C
5°
ANSI B.16.5
□
BS4504
□
Polypropylene Holding Flange
□
Puddle Flange
□
Damp-Proof Membrane
□
Increased Height (Flow Rate)
□
Other - please mark here Antislip Ladder Load Class B Load Class C Load Class D
Perforated Load Class C Load Class D
* Free area on Perforated, Heelmesh, Heelslot and Sealed gratings reduce flow rate. Flow rate is based on average extended height.
Special Loading Requirements Wheel Diameter ____mm Solid □ Pneumatic □ Weight of vehicle inc load ______ Special Flow Rate Requirements ___ l/s
Specification Clause - Delete or amend underlined words as appropriate The gullies are to be KVA265/110, grade 304 stainless steel, as supplied by Kent Stainless Ltd. UK Freephone 0800 376 8377.
T: +353(0)53 914 3216. F: +353 (0)53 914 1802 E: info@kentstainless.com.
The gully will be complete with foul air trap, filter basket, damp proof membrane etc. (see specification clause options above). Grating shall be mesh type to load class A. - 31 Kent Stainless reserves the right to modify or change product design or construction without prior notice and without incurring any obligation to make similar changes and modifications to products previously or subsequently sold. See a Kent Stainless representative for any clarification.
□
Industrial Gullies With Foul Air Trap • Adjustable Height - Side Outlet • Round Body • Square Top
Epoxy Resin Covering Vinyl
Tiled Floor Concrete Floor
65mm
360°
• • • • • • • •
Specification Clause Options
Ref
Height
Width
Diameter
Outlet
Swage
Flow Rate *
KHA265/110
300-365
265
220
110
25
6.9 l/s
Stainless Grade
KHA315/110
300-365
315
270
110
25
8.2 l/s
Filter Basket
KHA415/160
350-390
415
370
160
25
14.2 l/s
KHA415/160DS
350-390
415
370
160
25
14.2 l/s
Grating Plain Mesh Load Class A Load Class B Load Class C
Sealed Load Class B Load Class C
Single Antislip Mesh Load Class A Load Class B Load Class C
HeelSlot Load Class A Load Class B
Ladder Load Class B Load Class C Load Class D
HeelMesh Load Class A Load Class B
5°
Meat Processing Chemical Plants Food Processing Drinks Processing Dairies Pharmaceutical Kitchens Hospitals
Please select 304 / 316 □
Chained
□
50mm Side Inlets
Qty 1 / 2 / 3 / 4
1½” BSP Side Inlets
Qty 1 / 2 / 3 / 4
Socket (Threaded Inside)
□
Nipple (Threaded Outside)
□
4’’SCH10 Outlet (replacing 110mm outlet)
□
6” SCH10 Outlet (replacing 160mm outlet) Lock-Down Grating
□
Outlet Flange
ANSI B 16.5 BS4504
□
Polypropylene
□
Holding Flange
□
Puddle Flange
□
Damp-Proof Membrane
□
Increased Height (Flow Rate)
□
Other - please mark here Antislip Ladder Load Class B Load Class C Load Class D
Perforated Load Class A Load Class B Load Class C Load Class D
* Free area on Perforated, Heelmesh, Heelslot and Sealed gratings reduce flow rate. Flow rate is based on average extended height.
Special Loading Requirements Wheel Diameter ____mm Solid □ Pneumatic □ Weight of vehicle inc load ______ Special Flow Rate Requirements ___ l/s
Specification Clause - Delete or amend underlined words as appropriate The gullies are to be KHA265/110, grade 304 stainless steel, as supplied by Kent Stainless Ltd. UK Freephone 0800 376 8377.
□
T: +353(0)53 914 3216. F: +353 (0)53 914 1802 E: info@kentstainless.com.
The gully will be complete with foul air trap, filter basket, damp proof membrane etc. (see specification clause options above). Grating shall be mesh type to load class A. - 32 Kent Stainless reserves the right to modify or change product design or construction without prior notice and without incurring any obligation to make similar changes and modifications to products previously or subsequently sold. See a Kent Stainless representative for any clarification.
Industrial Gullies With Foul Air Trap Epoxy Resin Covering • Adjustable Height Vinyl (option available) • Round Body • Round Top
Tiled Floor Concrete Floor
60mm
360°
• • • • • • • •
Ref
Height
Width
Diameter
Outlet
Swage
Flow Rate *
KVA205/110
255-315
205
220
110
10
10.9 l/s
KVA205/110DS
255-315
205
220
110
25
11.2 l/s
Specification Clause Options Stainless Grade
Meat Processing Chemical Plants Food Processing Drinks Processing Dairies Pharmaceutical Kitchens Hospitals
Please select 304 / 316
Filter Basket
□
Chained KVA255/110
255-315
255
270
110
10
10.9 l/s
KVA255/110DS
255-315
255
270
110
25
11.2 l/s
KVA355/160
255-315
355
370
160
10
20.8 l/s
KVA355/160DS
255-315
355
370
160
25
21.6 l/s
Grating Plain Mesh Load Class A Load Class B Load Class C
Sealed Load Class B Load Class C
Single Antislip Mesh Load Class A Load Class B Load Class C
HeelSlot Load Class A Load Class B
Ladder Load Class B Load Class C Load Class D
HeelMesh Load Class A Load Class B
Antislip Ladder Load Class B Load Class C Load Class D
Perforated Load Class A Load Class B Load Class C Load Class D
5°
□
50mm Side Inlets
Qty 1 / 2 / 3 / 4
1½” BSP Side Inlets
Qty 1 / 2 / 3 / 4
Socket (Threaded Inside)
□
Nipple (Threaded Outside)
□
4’’SCH10 Outlet (replacing 110mm outlet)
□
6”SCH10 Outlet (replacing 160mm)
□
Lock-Down Grating Outlet Flange
□ ANSI B 16.5 BS4504
□
Polypropylene
□
Holding Flange
□
Puddle Flange
□
Damp-Proof Membrane
□
Increased Height (Flow Rate)
□
Vinyl edge profile
* Free area on Perforated, Heelmesh, Heelslot and Sealed gratings reduce flow rate. Flow rate is based on average extended height.
Other - please mark here
Special Loading Requirements Wheel Diameter ____mm Solid □ Pneumatic □ Weight of vehicle inc load ______ Special Flow Rate Requirements ___ l/s
Specification Clause - Delete or amend underlined words as appropriate The gullies are to be KVA205/110, grade 304 stainless steel, as supplied by Kent Stainless Ltd. UK Freephone 0800 376 8377.
□
T: +353(0)53 914 3216. F: +353 (0)53 914 1802 E: info@kentstainless.com.
The gully will be complete with foul air trap, filter basket, damp proof membrane etc. (see specification clause options above). Grating shall be mesh type to load class A. - 33 Kent Stainless reserves the right to modify or change product design or construction without prior notice and without incurring any obligation to make similar changes and modifications to products previously or subsequently sold. See a Kent Stainless representative for any clarification.
Industrial Gullies With Foul Air Trap Epoxy Resin Covering • Adjustable Height - Side Outlet Vinyl (option available) • Round Body • Round Top
Tiled Floor Concrete Floor
65mm
360°
• • • • • • • •
Ref
Height
Width
Diameter
Outlet
Swage
Flow Rate *
KHA205/110
300-365
205
220
110
10
7.9 l/s
KHA205/110DS
300-365
205
220
110
25
8.3 l/s
Specification Clause Options Stainless Grade
Meat Processing Chemical Plants Food Processing Drinks Processing Dairies Pharmaceutical Kitchens Hospitals
Please select 304 / 316
Filter Basket
□
Chained KHA255/110
300-365
255
270
110
10
8.5 l/s
KHA255/110DS
300-365
255
270
110
25
8.9 l/s
KHA355/160
350-390
355
370
160
10
15.2 l/s
KHA355/160DS
350-390
355
370
160
25
15.9 l/s
Grating Plain Mesh Load Class A Load Class B Load Class C
Sealed Load Class B Load Class C
Single Antislip Mesh Load Class A Load Class B Load Class C
HeelSlot Load Class A Load Class B
Ladder Load Class B Load Class C Load Class D
HeelMesh Load Class A Load Class B
Antislip Ladder Load Class B Load Class C Load Class D
Perforated Load Class A Load Class B Load Class C Load Class D
* Free area on Perforated, Heelmesh, Heelslot and Sealed gratings reduce flow rate. Flow rate is based on average extended height.
5°
□
50mm Side Inlets
Qty 1 / 2 / 3 / 4
1½” BSP Side Inlets
Qty 1 / 2 / 3 / 4
Socket (Threaded Inside)
□
Nipple (Threaded Outside)
□
4’’SCH10 Outlet (replacing 110mm outlet)
□
6”SCH10 Outlet (replacing 160mm)
□
Lock-Down Grating Outlet Flange
□ ANSI B 16.5 BS4504
□
Polypropylene
□
Holding Flange
□
Puddle Flange
□
Damp-Proof Membrane
□
Increased Height (Flow Rate)
□
Vinyl edge profile
□
Other - please mark here
Special Loading Requirements Wheel Diameter ____mm Solid □ Pneumatic □ Weight of vehicle inc load ______ Special Flow Rate Requirements ___ l/s
Specification Clause - Delete or amend underlined words as appropriate The gullies are to be KHA205/110, grade 304 stainless steel, as supplied by Kent Stainless Ltd. UK Freephone 0800 376 8377.
□
T: +353(0)53 914 3216. F: +353 (0)53 914 1802 E: info@kentstainless.com.
The gully will be complete with foul air trap, filter basket, damp proof membrane etc. (see specification clause options above). Grating shall be mesh type to load class A. - 34 Kent Stainless reserves the right to modify or change product design or construction without prior notice and without incurring any obligation to make similar changes and modifications to products previously or subsequently sold. See a Kent Stainless representative for any clarification.
Pharmaceutical & Cleanroom Gullies
•
Chemical
•
Pharmaceutical
- 35 Kent Stainless reserves the right to modify or change product design or construction without prior notice and without incurring any obligation to make similar changes and modifications to products previously or subsequently sold. See a Kent Stainless representative for any clarification.
Pharmaceutical & Cleanroom Gullies Index Pharmaceutical & Cleanroom Gullies Pharmaceutical & Cleanroom Gullies Overview
36
Cleanroom Gullies Data Pages
37
Flow rates 7.1 l/s to 14.3 l/s In
Pharmaceutical
Factories,
drainage
Grating: Generally slotted or sealed covers are used. Consider Traffic, loading and free area (flow),
systems have to be designed to the utmost highest
standard with regard to safety and
hygiene. Stainless steel is the perfect choice therefore for channels, gullies and gratings. Excellent forming and fabrication properties, a
Foul Air trap:
smooth hygienic surface and high corrosion
Bell trap (shown) on bottom outlet gullies. Suitable for 110mm, 160mm, 4” S C H 1 0 a n d 6”SCH10 outlets
resistance make stainless steel the perfect choice for the Pharmaceutical industry. Kent Stainless have vast experience in many aspects of cleanroom supply – pressurised vessels,
surface
protection, of
course
Filter basket:
cleanroom
furniture,
and
drainage.
All Kent Stainless products are
Can be incorporated into bell trap, or separated for deeper gullies.
cleanroom
manufactured to Good Manufacturing Practice (GMP) standards. Body:
All cleanroom equipment must be designed to
products.
Consider flow rate, loading, finished floor and outlet required. Screed depth and application must also be considered. Inlets, flanges and damp proof membrane may also be required.
In 2003 Kent Stainless developed a new range
Outlet:
of cleanroom gullies specifically fulfilling the
Will be determined by existing or newly installed pipework. Generally 160mm or 110mm. Use 4”SCH10, 6”SCH10 or 8” SCH10 where required to match pipework.
prevent
the
drug
production
from
being
contaminated by the surrounding environment. Cleanrooms are clean but not sterile, so all aspects of the cleanroom should incorporate best practise in terms of protecting the drug
requirements of the bio pharmaceutical and chemical industries.
The standard cleanroom
gully is supplied complete with a 12mm thick cleanroom cover, incorporating an O ring seal as standard, and comes complete with a suction cup as standard. supplied
Cleanroom gullies can also be
“Double
Contained”
for
Flanges:
extra
4” / 6” / 8” ANSI B 16.5
hygiene and safety.
or BS4504. Also available to suit
In addition please see our exclusive Pneumatic
polypropylene flanges
Gully for special applications where automatic sprinkler systems are in use or where remote access is required. Being involved in many aspects of cleanroom
Cleanroom Gullies
supply has built up a reservoir of knowledge of the industry requirements.
Kent Stainless are
pleased to get involved at the design stage to work
out
the
best
drainage
system
in
conjunction with the Consulting Engineers and
Project Management to advise with
specified flow rate requirements and loadings. - 36 Kent Stainless reserves the right to modify or change product design or construction without prior notice and without incurring any obligation to make similar changes and modifications to products previously or subsequently sold. See a Kent Stainless representative for any clarification.
Cleanroom Gullies With Foul Air Trap Tiled Floor Concrete Floor
Epoxy Resin Covering • Fixed Height Vinyl (option available) • Round Body • Round Top • • • • • • • •
Ref
Height
Width
Dia.
Outlet
Flow Rate *
KVCR265/4” RD
250
265
220
4” Sch 10
7.1 l/s
KVCR365/6” RD
250
365
320
6” Sch 10
14.3 l/s
Tiled Floor Concrete Floor
Meat Processing Chemical Plants Food Processing Drinks Processing Dairies Pharmaceutical Cleanroom Laboratories
Epoxy Resin Covering Vinyl (option available)
• Fixed Height • Round Body • Square Top Specification Clause Options Stainless Grade
Please select 304/316
Filter Basket
□
Chained
Ref
Height
Width
Dia.
Outlet
Flow Rate *
KVCR265/4” SQ
250
265
220
4” Sch 10
7.1 l/s
KVCR365/6” SQ
250
365
320
6” Sch 10
14.3 l/s
Grating Slotted Load Class A Load Class C
Special Loading Requirements Wheel Diameter ____mm Solid □ Pneumatic □ Weight of vehicle inc load ______
50mm Side Inlets
Qty 1/2/3/4
1½” BSP Side Inlets
Qty 1/2/3/4
Socket (Threaded Inside)
□
Nipple (Threaded Outside)
□
Holding Flange Outlet Flange
Special Flow Rate Requirements ___ l/s
Sealed Load Class B Load Class C
* Free area on Slotted and Sealed gratings reduce flow rate.
□
□ ANSI B.16.5
□
BS4504
□
Polypropylene □ Puddle Flange
□
Vinyl edge profile
□
Damp-Proof Membrane
□
Increased Height (Flow Rate)
□
Other - please mark here
Specification Clause - Delete or amend underlined words as appropriate The gullies are to be KVCR265/4”RD, grade 316 stainless steel, as supplied by Kent Stainless Ltd. UK Freephone 0800 376 8377. T: +353(0)53 914 3216. F: +353 (0)53 914 1802 E: info@kentstainless.com. The gully will be complete with foul air trap, filter basket, damp proof membrane etc. (see specification clause options above). Grating shall be sealed type to load class B. - 37 Kent Stainless reserves the right to modify or change product design or construction without prior notice and without incurring any obligation to make similar changes and modifications to products previously or subsequently sold. See a Kent Stainless representative for any clarification.
Cleanroom Gullies With Foul Air Trap Tiled Floor Concrete Floor
Epoxy Resin Covering • Fixed Height - Side Outlet Vinyl (option available) • Round Body • Round Top • • • • • • • •
Ref
Height
Width
Dia.
Outlet
Flow Rate *
KHCR265/4” RD
250
265
220
4” Sch 10
6.7l/s
KHCR365/6” RD
250
365
320
6” Sch 10
9.4 l/s Tiled Floor Concrete Floor
Meat Processing Chemical Plants Food Processing Drinks Processing Dairies Pharmaceutical Cleanroom Laboratories
Epoxy Resin Covering Vinyl (option available)
• Fixed Height - Side Outlet • Round Body • Square Top Specification Clause Options Stainless Grade
Please select 304/316
Filter Basket
□
Chained
Ref
Height
Width
Dia.
Outlet
Flow Rate *
KHCR265/4” SQ
250
265
220
4” Sch 10
6.7 l/s
KHCR365/6” SQ
250
365
320
6” Sch 10
9.4 l/s
□
50mm Side Inlets
Qty 1/2/3/4
1½” BSP Side Inlets
Qty 1/2/3/4
Socket (Threaded Inside)
□
Nipple (Threaded Outside)
□
Holding Flange
Grating Slotted Load Class A Load Class B
Special Loading Requirements Wheel Diameter ____mm Solid □ Pneumatic □ Weight of vehicle inc load ______
Outlet Flange
* Free area on Slotted and Sealed gratings reduce flow rate.
ANSI B.16.5
□
BS4504
□
Polypropylene □
Special Flow Rate Requirements ___ l/s Sealed Load Class B Load Class C
□
Puddle Flange
□
Vinyl edge profile
□
Damp-Proof Membrane
□
Increased Height (Flow Rate)
□
Other - please mark here
Specification Clause - Delete or amend underlined words as appropriate The gullies are to be KHCR265/4”RD, grade 316 stainless steel, as supplied by Kent Stainless Ltd. UK Freephone 0800 376 8377. T: +353(0)53 914 3216. F: +353 (0)53 914 1802 E: info@kentstainless.com. The gully will be complete with foul air trap, filter basket, damp proof membrane etc. (see specification clause options above). Grating shall be sealed type to load class B. - 38 Kent Stainless reserves the right to modify or change product design or construction without prior notice and without incurring any obligation to make similar changes and modifications to products previously or subsequently sold. See a Kent Stainless representative for any clarification.
Pneumatic Gully Overview Flow Rate 11.8 l/s to 25.9 l/s An Automatic Deluge Gully containing a Pneumatic
that can be
Ram
manually or
automatically opened from a remote point Applications: Cover on Pneumatic Gully finished to 0.4 Ra
•
Clean Rooms
•
Chemical Factories
•
Pharmaceutical Factories
•
Laboratories
•
Biosecure and biotechnology facilities
•
Veterinary & Fisheries
•
Chemical Production
•
Refineries & Industrial plants
•
Hospitals and Medical applications
•
Waste Water Treatment works.
Normal fully opened size is 65mm. But for safety when cover is opened “Blocking Brackets” are pl ace d in position to eliminate accidental closing on fingers/ toes.
Features: • Open by remote manual control on wall during washdown or • Open automatically during sprinkler activation • Opening to 6mm or 65mm height • All hygienic features of cleanroom gully • If reduced flow rate is required i.e. 0.8 litres/ sec. cylinders can be set to 6mm gap this will give flow rate required and eliminate finger/toe access for safety. • Eng ine e r ing
C o ns ulta nt s
or
p ro j e ct Generally a 20mm or 25mm dia. carrier pipe is set in the floor slab to carry the 8mm polyurethane air supply pipes, to connect to the fittings on the gully body, to operate the cylinder.
management advise on in-house air supply system
available,
Kent
Stainless
provide
compatible cylinder connections to suit.
‘Stainless Steel’ VDMA/ISO Cylinders, Non-magnetic and magnetic Piston Double Acting Ø 32 to 200 mm
The
connection of the pneumatic gully and supply of the airline system is by others. • Cylinder: High corrosion and acid resistant Conforming to Standards ISO 6431, VDMA 24562
and
NFE
49-003-1.
Ideal
for
applications in the Food Industry / PharmaceutiBottom Outlet 110, 4”sch10 or 6”sch 10 depending on pipe size required.
cal Industry Supplied complete with piston rod locknut 1 bar to 16 bar pressure • Maintenance a. 65mm
opening.
spanner
when
locknut fully
is
accessed
opened
and
by Flanges:
cover
4” / 6” / 8” ANSI B 16.5
unscrewed anticlockwise. b. 6mm opening.
or BS4504.
Locknut is accessed by long Also available to suit polypropylene flanges
series allen key when fully opened and cover unscrewed anti-clockwise. c. If
cylinder
Stainless
needs
to
be
replaced,
Kent of fittings etc compatible with the on site standards.
supply a locating jig for accurate
positioning of the cylinder.
Generally each gully would have a local rotary knob
• Operation The
detail
valve switch on the wall, closest to the gulley, and and
method
of
activating
the
then it is easy to visually see when a cover is open or
pneumatic cylinder is generally at the discretion
closed during wash down. However in some instances
of the consultants, in conjunction with the on site
system can be linked to a sprinkler system to
mechanical engineering team, as they would
automatically open when sprinklers are activated.
normally have the required information on the in house air supply system available, and the type
- 39 -
Kent Stainless reserves the right to modify or change product design or construction without prior notice and without incurring any obligation to make similar changes and modifications to products previously or subsequently sold. See a Kent Stainless representative for any clarification.
Pneumatic Gully Tiled Floor (request square top)
Epoxy Resin Covering
Concrete Floor
Vinyl (option available)
Fixed Height
• • • •
Ref
Height
Width
Dia.
Outlet
Flow Rate *
KVCRP420/4” RD
550
420
330
4” Sch 10
11.8 l/s
KVCRP420/6” RD
550
420
330
6” Sch 10
25.9 l/s
Pharmaceutical Chemical Plants Food Processing Drinks Processing
Fixed Height - Side Outlet
Specification Clause Options
Please select
Stainless Grade
304/316
Holding Flange Outlet Flange
□ ANSI B 16.5
□
BS4504
□
Polypropylene □ Puddle Flange
□
Damp-Proof Membrane
□
Increased Height (Flow Rate)
□
Other - please mark here
Ref
Height
Width
Dia.
Outlet
Flow Rate
KHCRP420/4” RD
550
420
330
4” Sch 10
13.2 l/s
KHCRP420/6” RD
550
420
330
6” Sch 10
17.6 l/s
Special Loading Requirements Wheel Diameter ____mm Solid □ Pneumatic □ Weight of vehicle inc load ______ Special Flow Rate Requirements ___ l/s
Specification Clause - Delete or amend underlined words as appropriate The gullies are to be KVCRP420/4” RD, grade 316 stainless steel, as supplied by Kent Stainless Ltd. UK Freephone 0800 376 8377. T: +353(0)53 914 3216. F: +353 (0)53 914 1802 E: info@kentstainless.com. The gully will be complete with foul air trap, holding flange, ANSI B.16.5 outlet flange etc. (see specification clause options). Grating shall be sealed type to load class B. - 40 Kent Stainless reserves the right to modify or change product design or construction without prior notice and without incurring any obligation to make similar changes and modifications to products previously or subsequently sold. See a Kent Stainless representative for any clarification.
Double Contained Gullies Index Double Contained Gullies Overview
41
Double Contained Gullies Data Pages
42
Flow Rate 6.6 l/s to 25.0 l/s Applications Kent Stainless Double Contained gullies are
Grating:
used in areas where the utmost hygiene and
Consider Traffic, loading, Free Area (flow), lockdown for public areas
safety is paramount. •
Clean Rooms
•
Chemical Factories
•
Pharmaceutical Factories
•
Laboratories
•
Bio-secure & bio-technology facilities
•
Veterinary & fisheries
Bell trap (shown) on bottom outlet gullies. Suitable for all vertical outlets. Incorporate filter
•
Chemical production
basket if necessary.
•
Refineries & industrial plants
•
Hospitals & medical
•
Waste water treatment works (WWTW)
Foul Air trap:
Filter basket: Can be incorporated into bell trap, or separated for deeper gullies.
Kent Stainless Double Contained gullies and channels provide the best possible solution for the safe conveyance of corrosive, hazardous and
high
protection
temperature is
fluids.
therefore
given
Body: Consider flow rate, loading, finished floor and outlet required. Screed depth and application must also be considered. Inlets, flanges and damp proof membrane may also be required.
Utmost to
the
environment and to people from the potential leakage of dangerous fluids. Features: •
One piece gullies for heavy duty traffic areas
•
Outlet:
Gratings available for Load Class A/B/C/D
Will be determined by existing or newly installed pipework. Generally 110mm or 160mm. Use 4”SCH10 or 6”SCH10 where required to match pipework.
applications or heelguard applications with occasional heavy duty traffic. •
For Vinyl Floors, vinyl clamp down flanges are available on all models
•
Optional Filter Basket can be integrated with trap, or for higher flow rate a deeper
½” BSP primer or test port if required.
gully with separate traps and filter baskets are used. • •
Foul Air traps are supplied as standard
Flanges:
(60mm trap in accordance with EN1253)
4” / 6” / 8” ANSI B 16.5
4” / 6” SCH10 outlets as standard - 2”, 4”,
or BS4504.
6”, 8” SCH10 also available •
Also available to suit polypropylene flanges
All double contained drainage products are fully dye pen tested and pneumatic pressure tested to 7 psi before dispatch from factory.
•
Can also be welded to X ray standard. Normally N.D.T testing 10% of welds.
- 41 Kent Stainless reserves the right to modify or change product design or construction without prior notice and without incurring any obligation to make similar changes and modifications to products previously or subsequently sold. See a Kent Stainless representative for any clarification.
Double Contained Gullies Epoxy Resin Covering • Fixed Height Vinyl (option available) • Square Body • Square Top
Tiled Floor Concrete Floor
• • •
Ref
Height
Internal Width
External Width
Outlet 1
Outlet 2
Swage
Flow Rate *
KVDC215/4”/6”
230
215
273
4” Sch 10
6” Sch 10
10
6.6 l/s
KVDC215/4”/6” DS
245
215
273
4” Sch 10
6” Sch 10
25
7.1 l/s
KVDC 315/6”/8”
395
315
395
6” Sch 10
8” Sch 10
10
24.2 l/ s
Specification Clause Options
Pharmaceutical Chemical Plants Drinks Processing
Please select
Stainless Grade
304/316
Filter Basket
KVDC 315/6”/8” DS
410
315
395
6” Sch 10
8” Sch 10
25
25 l/s
□
Double Contained Side Inlets
Qty 1/2/3/4
Holding Flange Outlet Flange
□ ANSI B 16.5
□
BS4504
□
Polypropylene □
Grating Plain Mesh Load Class A Load Class B Load Class C
Sealed Load Class B Load Class C
Single Antislip Mesh Load Class A Load Class B Load Class C
HeelSlot Load Class A Load Class B
Ladder Load Class B Load Class C Load Class D
HeelMesh Load Class A Load Class B
Antislip Ladder Load Class B Load Class C Load Class D
Perforated Load Class A Load Class B Load Class C Load Class D
Puddle Flange
□
Lock Down Grating
□
Vinyl edge profile
□
Damp-Proof Membrane
□
Increased Height (Flow Rate)
□
Other - please mark here Special Loading Requirements Wheel Diameter ____mm Solid □ Pneumatic □ Weight of vehicle inc load ______ Special Flow Rate Requirements ___ l/s
* Free area on Perforated, Heelmesh, Heelslot and Sealed gratings reduce flow rate.
Specification Clause - Delete or amend underlined words as appropriate The gullies are to be KVDC215/4”/6”, grade 316 stainless steel, as supplied by Kent Stainless Ltd. UK Freephone 0800 376 8377. T: +353(0)53 914 3216. F: +353 (0)53 914 1802 E: info@kentstainless.com. The gully will be complete with foul air trap, filter basket, damp proof membrane etc. (see specification clause options above). Grating shall be mesh type to load class A. - 42 Kent Stainless reserves the right to modify or change product design or construction without prior notice and without incurring any obligation to make similar changes and modifications to products previously or subsequently sold. See a Kent Stainless representative for any clarification.
Double Contained Gullies Epoxy Resin Covering • Fixed Height - Side Outlet Vinyl (option available) • Square Body • Square Top
Tiled Floor Concrete Floor
• • •
Ref
Height
Width
Depth
Outlet 1
Outlet 2
Swage
Flow Rate *
KHDC215/4”/6”
230
215
273
4” Sch 10
6” Sch 10
10
6.4 l/s
KHDC215/4”/6” DS
245
215
273
4” Sch 10
6” Sch 10
25
6.8 l/s
KHDC 315/6”/8”
395
315
395
6” Sch 10
8” Sch 10
10
15.0 l/s
KHDC 315/6”/8” DS
410
315
395
6” Sch 10
8” Sch 10
25
16.0 l/s
Specification Clause Options
Drinks Processing
304/316
Filter Basket
□ Qty 1/2/3/4
Holding Flange Outlet Flange
Chemical Plants
Please select
Stainless Grade
Double Contained Side Inlets
Pharmaceutical
□ ANSI B 16.5
□
BS4504
□
Polypropylene □
Grating Plain Mesh Load Class A Load Class B Load Class C
Sealed Load Class B Load Class C
Single Antislip Mesh Load Class A Load Class B Load Class C
HeelSlot Load Class A Load Class B
Ladder Load Class B Load Class C Load Class D
HeelMesh Load Class A Load Class B
Antislip Ladder Load Class B Load Class C Load Class D
Perforated Load Class A Load Class B Load Class C Load Class D
Puddle Flange
□
Lock Down Grating
□
Vinyl edge profile
□
Damp-Proof Membrane
□
Increased Height (Flow Rate)
□
Other - please mark here Special Loading Requirements Wheel Diameter ____mm Solid □ Pneumatic □ Weight of vehicle inc load ______ Special Flow Rate Requirements ___ l/s
* Free area on Perforated, Heelmesh, Heelslot and Sealed gratings reduce flow rate.
Specification Clause - Delete or amend underlined words as appropriate The gullies are to be KHDC215/4”/6”, grade 316 stainless steel, as supplied by Kent Stainless Ltd. UK Freephone 0800 376 8377. T: +353(0)53 914 3216. F: +353 (0)53 914 1802 E: info@kentstainless.com. The gully will be complete with foul air trap, filter basket, damp proof membrane etc. (see specification clause options above). Grating shall be mesh type to load class A. - 43 Kent Stainless reserves the right to modify or change product design or construction without prior notice and without incurring any obligation to make similar changes and modifications to products previously or subsequently sold. See a Kent Stainless representative for any clarification.
Double Contained Gullies Epoxy Resin Covering • Fixed Height Vinyl (option available) • Round Body • Round Top
Tiled Floor Concrete Floor
• • •
Ref
Height
Width
Dia.
Outlet 1
Outlet 2
Swage
Flow Rate *
KVDC265/4”/6” RD
300
265
270
4” Sch 10
6” Sch 10
25
8.9 l/s
KVDC465/6”/8” RD
350
465
470
6” Sch 10
8” Sch 10
25
22.8 l/s
Concrete Floor
Chemical Plants Drinks Processing
• Fixed Height • Round Body • Square Top
Epoxy Resin Covering Vinyl (option available)
Tiled Floor
Pharmaceutical
Specification Clause Options Stainless Grade
Please select 304/316
Filter Basket Double Contained Side Inlets
□ Qty 1/2/3/4
Holding Flange Ref
Height
Width
Dia.
Outlet 1
Outlet 2
Swage
Flow Rate*
KVDC265/4”/6” SQ
300
265
270
4” Sch 10
6” Sch 10
25
8.9 l/s
KVDC465/6”/8” SQ
350
465
470
6” Sch 10
8” Sch 10
25
Grating Slotted Load Class A Load Class C
Sealed Load Class B Load Class C
* Free area on slotted and sealed gratings reduce flow rate.
Outlet Flange
□ ANSI B 16.5
□
BS4504
□
Polypropylene □
22.8 l/s Puddle Flange
□
Lock Down Grating
□
Vinyl edge profile
□
Damp-Proof Membrane
□
Increased Height (Flow Rate)
□
Other - please mark here Special Loading Requirements Wheel Diameter ____mm Solid □ Pneumatic □ Weight of vehicle inc load ______ Special Flow Rate Requirements ___ l/s
Specification Clause - Delete or amend underlined words as appropriate The gullies are to be KVDC265/4”/6” RD, grade 316 stainless steel, as supplied by Kent Stainless Ltd. UK Freephone 0800 376 8377. T: +353(0)53 914 3216. F: +353 (0)53 914 1802 E: info@kentstainless.com. The gully will be complete with foul air trap, filter basket, damp proof membrane etc. (see specification clause options above). Grating shall be sealed type to load class B. - 44 Kent Stainless reserves the right to modify or change product design or construction without prior notice and without incurring any obligation to make similar changes and modifications to products previously or subsequently sold. See a Kent Stainless representative for any clarification.
Double Contained Gullies Epoxy Resin Covering • Fixed Height - Side Outlet Vinyl (option available) • Round Body • Round Top
Tiled Floor Concrete Floor
• • •
Ref
Height
Width
Dia.
Outlet 1
Outlet 2
Swage
Flow Rate *
KHDC265/4”/6” RD
325
265
270
6” Sch 10
4” Sch 10
25
7.2 l/s
KHDC465/6”/8” RD
375
465
470
8” Sch 10
6” Sch 10
25
15.8 l/s
Tiled Floor Concrete Floor
Pharmaceutical Chemical Plants Drinks Processing
• Fixed Height - Side Outlet • Round Body • Square Top
Epoxy Resin Covering Vinyl (option available)
Specification Clause Options Stainless Grade
Please select 304/316
Filter Basket Double Contained Side Inlets
□ Qty 1/2/3/4
Holding Flange Ref
Height
Width
Dia.
Outlet 1
Outlet 2
Swage
Flow Rate *
KHDC265/4”/6” SQ
300
265
270
4” Sch 10
6” Sch 10
25
7.2 l/s
KHDC465/6”/8” SQ
350
465
470
6” Sch 10
8” Sch 10
25
Grating HeelSlot Load Class A Load Class B
Sealed Load Class B Load Class C
* Free area on Slotted and Sealed gratings reduce flow rate.
Outlet Flange
□ ANSI B 16.5
□
BS4504
□
Polypropylene □
15.8 l/s Puddle Flange
□
Lock Down Grating
□
Vinyl edge profile
□
Damp-Proof Membrane
□
Increased Height (Flow Rate)
□
Other - please mark here Special Loading Requirements Wheel Diameter ____mm Solid □ Pneumatic □ Weight of vehicle inc load ______ Special Flow Rate Requirements ___ l/s
Specification Clause - Delete or amend underlined words as appropriate The gullies are to be KHDC265/4”/6”RD, grade 316 stainless steel, as supplied by Kent Stainless Ltd. UK Freephone 0800 376 8377. T: +353(0)53 914 3216. F: +353 (0)53 914 1802 E: info@kentstainless.com. The gully will be complete with foul air trap, filter basket, damp proof membrane etc. (see specification clause options above). Grating shall be sealed type to load class B. - 45 Kent Stainless reserves the right to modify or change product design or construction without prior notice and without incurring any obligation to make similar changes and modifications to products previously or subsequently sold. See a Kent Stainless representative for any clarification.
Channel Systems
- 46 Kent Stainless reserves the right to modify or change product design or construction without prior notice and without incurring any obligation to make similar changes and modifications to products previously or subsequently sold. See a Kent Stainless representative for any clarification.
Channel Systems Overview Index Channel Systems Overview
47
Box Channel Overview
48
Box Channel Data Pages
52
Double Contained Box Channel Data Page
53
Floor Tray Overview
54
Floor tray data page
55
Hex Channel Overview
56
Hex Channel Data Page
57
Applications: •
Food Factories
•
Beverage Industries
•
Chemical Plants
•
Pharmaceutical Plants
•
External Street Installation
Features: •
Built in fall 1:150 as standard.
Can also be
supplied without the fall for restricted depth applications. •
2mm or 3mm thick channel available
•
Gratings available for Load Class A/B/C/D applica-
Box Channel
tions or high heel traffic with occasional heavy duty traffic. •
A variety of designs available
•
For vinyl floors, clamp down flanges are available on all models
•
Gully or spigot outlet
•
When using a gully outlet, optional filter basket can be integrated with trap, or for higher flow rate a deeper gully with
Trays
separate traps and filter
baskets are used •
Foul air traps are available for spigot
outlets for
low flow areas. When using a gully as outlet for high flow areas the trap is an integral part of the
Hex Channel
gully •
110mm / 160mm outlets as standard but 50mm, 75mm , 4” or 6” SCH10 are
available on re-
quest •
Radius Channel available to suit revolving doors and external building fronts
•
Balcony Channel
For external channel Kent Stainless calculate the flow rate required for horizontal area in addition to run off from the surrounding building in accordance with EN12056. Contact us with the
pa-
rameters for your project and Kent Stainless can
Threshold Channel
design the channel to suit.
Frame & Grating - 47 Kent Stainless reserves the right to modify or change product design or construction without prior notice and without incurring any obligation to make similar changes and modifications to products previously or subsequently sold. See a Kent Stainless representative for any clarification.
Standard Box Channel Systems Applications The KSBC, our most widely used system, can cater for high flow rates and heavy duty traffic.
Round Bar Stiffeners
Used in: •
Internal Heavy Duty Factory applications
•
Internal Barefoot Leisure Projects
•
External Streetscapes
Shoulder to support Grating, 25mm standard up to 50mm
Features •
Start Depth
Start depth 50mm as standard with a built in fall of 1:150. Special requirements for shallow depths can be accommodated—as low as Connecting gasket
40mm and systems without falls can be supplied for restricted depth areas.
Levelling feet
Fig 1.0: Standard KSBC150 channel section •
Connections
Connections made by flange and neoprene gasket as standard.
Flange can be stepped
back for site welding instead of using gaskets (high sugar concentration & aggressive chemical areas). Contractor does not need to make any gully to channel connections. Only connections will be straight lengths of channel to straight length of channel. Channel end plates are supplied fully welded to channel T Sections, Angles & 90 deg corners are supplied fully welded by Kent Stainless—
Fig 2.0: On site bolting connection
again the only connection for the contractor to make is straight section to straight section. Flange and Neoprene Gasket Connections supplied as standard - version can be supplied for site welding by stepping back the flanges Stabilising feet supplied as standard—can be modified to incorporate bolt down lugs on feet.
•
Gratings
Fig 3.0: Standard 90° corner
All variations of Kent Gratings are made to suit Kent Standard Box Channel. Stock sizes are 150mm, 200mm and 300mm wide. Widths from 80mm to 850mm can be fabricated. For Public Areas, and External Streetscapes lockdown gratings are available Grating Recess is 25mm as standard and is increased to 40mm or 50mm for heavier duty gratings.
Fig 4.0: “T” Section assembly - 48 Kent Stainless reserves the right to modify or change product design or construction without prior notice and without incurring any obligation to make similar changes and modifications to products previously or subsequently sold. See a Kent Stainless representative for any clarification.
Standard Box Channel Systems...cont’d •
Load Classes A to E
Gratings are available to various Load Class. Further reinforcement can be made to the edge of the channels where necessary.
See sepa-
rate loadings page for more information
•
Barefoot
Heelproof
Pedestrian
Drive-
Pallet
Kerb-
Robust
2mm thick channel body with grating varying
Delivery
Forklift 5T
Forklift 10T
Forklift >20T
Special
from 2mm to 10mm thick and 25mm to 40mm deep Round Bar Stiffeners are supplied as standard
Fig 5.0: Various Load Classes
every 1500mm •
Lengths
Typically supplied in 3.0m lengths for flange/ gasket connection on site, or site welding. 6.0m lengths available for larger projects to reduce site installation time. Dipped Passivated
•
Bead Blasted
Finish
Satin Finish, Grit Polished Visible Edge Profile and Grating as standard.
Electropolished or
Bead Blasted finish available.
Contrasting
Finish between edge and grating available as Electropolished
architectural feature.
320 grit (satin) polished
Fig 6.0: Stainless steel finishes New in 2009 Bronze and Copper Coating finishes available for Edges or Gratings
•
Outlets
Bottom spigot outlets with ’bottle traps’ used for low flow areas -110mm or 160m as standard.
Untrapped channels with spigot outlets Fig 7.0: 110mm trapped outlet
for external applications where no foul smells emit. Bottom or side spigot outlets are available, as well as a number of side inlets. Side spigot outlets generally 50mm or 110mm for connection to push-fit piping—typically used in leisure applications. Gullies fully welded to channel for high flow areas—choose from Kent Stainless range of 1 part Industrial Gullies. Fully welded extended depth gullies with either bottom or side outlets from our Industrial gully range are welded to central or end positions for high flow rate demands.
The flow rates of
these gullies will be in excess of the standalone gully flow rates as extended depth gullies are used on the channels. Fig 7.1: KV215 Gully outlet
- 49 Kent Stainless reserves the right to modify or change product design or construction without prior notice and without incurring any obligation to make similar changes and modifications to products previously or subsequently sold. See a Kent Stainless representative for any clarification.
Standard Box Channel Systems...cont’d •
Edge Profile
Tiles/Concrete/Epoxy resin floors should all take our Turnout Edge Profile.
The extra
turndown provides extra stability and gives an attractive 20mm stainless visible strip on the surface. Fig 8.0: Standard KSBC turnout edge profile Vinyl Floors will require our Vinyl Edge Clamp down Profile.
Vinyl Clamp is the traditional
screw down vinyl edge.
Fig 9.0 Clamp Down Vinyl Strength of turn out edge detail can be increased by infilling the edge profile with Resin, or stainless box section or in extreme cases, stainless solid bar.
Generally used in
constant heavy traffic areas across doorways for heavy forklift traffic.
Fig 10.0: Standard KSBC reinforced turnout
•
Channel Profiles:
V-Shape or Round Bottom channels available to increase flow where preferable. Splash-back incorporated into side wall of channel available for areas adjacent to wall. Round Bottom
•
Flow Rates
V- Bottom
Fig 11.0: Channel Bottom Profiles
Typical flow rates for a 200mm wide channel are approximately 0.2 to 0.5 litres per second per metre of channel. Long runs are restricted only by the flow rate of the outlet or gully. Customised channel flow rates are a speciality of Kent Stainless and the above flow rates can be far exceeded when there are no depth restrictions... Bear in mind that the flow is determined by the flow through the outlet and through the foul air trap and is influenced by the head of water in the gully. Filter baskets will also restrict flow. Kent
Stainless
Flow
Rate
Calculator
will
determine the size of channel required for each application. Fig 12.0: Surface Area Run-Off calculated in acc with EN12056 - 50 Kent Stainless reserves the right to modify or change product design or construction without prior notice and without incurring any obligation to make similar changes and modifications to products previously or subsequently sold. See a Kent Stainless representative for any clarification.
Standard Box Channel Systems...cont’d •
Grade of Stainless Steel
AISI 304 – for most applications in Leisure/ Hospitality Industry, Food, Dairy AISI 316 - for more aggressive/corrosive applications in Chemical/Pharmaceutical Industry, High Sugar or Acidic Foods, and where aggressive detergents are used in washdown in Food, Dairy, Beverage industries, also in swimming pools or close to chlorinated water. Typically grade 316 stainless adds 20-25% (at time of writing) to the cost of the channel. The table
opposite
shows
the
most
Fig 13.0 300 series austenitic chromium-nickel alloys.
common
stainless steels, used by Kent Stainless, of the 300 series austenitic chromium-nickel alloys. See Chemical Resistance Table at back of brochure •
Double Containment
Typically used in Chemical/Pharmaceutical production plants for a failsafe system where an extra skin on the gully or channel will contain any possible leak.
For extra security Kent
Stainless can include a housing to contain a Fig 14.0: Double Contained Channel
sensor, in between the 2 skins of containment which can alert any problems with leakage. •
Radius Channel / Stepped Channel
Kent Stainless can provide curved channel to suit revolving doors, to contour around building facades and building fronts.
The channel can
be curved to a radius as per Fig 15.0 or can be Fig 15.0: Radius Channel
stepped in various sections as per Fig 16.0.
Fig 16.0: Stepped Channel ing Cover Floor g Loadin Traffic Grade
inles of Sta
s
ate Flow R tions Restric Depth eld Site W nlets Side I
- 51 Kent Stainless reserves the right to modify or change product design or construction without prior notice and without incurring any obligation to make similar changes and modifications to products previously or subsequently sold. See a Kent Stainless representative for any clarification.
Industrial Channel - Standard Box Tiled Floor Concrete Floor
Tiled Floor Concrete Floor
Epoxy Resin Covering Vinyl
Epoxy Resin Covering Vinyl
Ref
Min. Start Depth
Width
Turnout
KSBC80
50
80
25
KSBC100
50
100
25
KSBC150
50
150
25
KSBC200
50
200
25
KSBC300
50
300
25
Ref
Min. Start Depth
Width
Turnout
KVBC80
50
80
25
KVBC100
50
100
25
KVBC150
50
150
25
KVBC200
50
200
25
KVBC300
50
300
25
Plain Mesh Load Class A Load Class B Load Class C
Smoothline Grating Load Class B Load Class C
Single Antislip Mesh Load Class A Load Class B Load Class C
Heelslot Load Class A Load Class B
Ladder Load Class B Load Class C Load Class D
HeelMesh Load Class A Load Class B
Antislip Ladder Load Class B Load Class C Load Class D
Perforated Load Class A Load Class B Load Class C Load Class D
Kitchens
• • • • • • • • •
Kitchens
Hospitals Meat Processing Chemical Plants Swimming Pools Food Processing Drinks Processing Streetscapes Dairies Hotels Restaurants
Hospitals Meat Processing Chemical Plants Food Processing Drinks Processing Dairies Hotels Restaurants
Specification Clause Options
Please select
Stainless Grade
304
Outlet :
Grating*
• • • • • • • • • • •
/
110mm Spigot Outlet
□
Channel Gully
□
KH215 or KV215 Gully
□
KH315 or KV315 Gully
□
Lock-Down Grating
□
Holding Flange
□
Puddle Flange
□
Damp-Proof Membrane
□
No fall required
□
Increase fall (1:100) or other (please state)
□
316
Other - please mark here
* Free area on Perforated, Heelmesh, Heelslot and Sealed gratings reduce flow rate.
Special Loading Requirements Wheel Diameter ____mm Solid □ Pneumatic □ Weight of vehicle inc load ______ Special Flow Rate Requirements ___ l/s
Specification Clause - Delete or amend underlined words as appropriate The channels are to be KSBC150, grade 304 stainless steel, as supplied by Kent Stainless Ltd. UK Freephone 0800 376 8377.
T: +353(0)53 914 3216. F: +353 (0)53 914 1802 E: info@kentstainless.com.
The channel will be complete with foul air trap, 110mm outlet, damp proof membrane etc. (see specification clause options above). Grating shall be mesh type to load class A. - 52 Kent Stainless reserves the right to modify or change product design or construction without prior notice and without incurring any obligation to make similar changes and modifications to products previously or subsequently sold. See a Kent Stainless representative for any clarification.
Double Contained Box Channel Tiled Floor Concrete Floor
Epoxy Resin Covering Vinyl (option available) • •
Ref
Min. Start Depth
Width
Turnout
KSBC150DC
125
150
25
KSBC200DC
125
200
25
KSBC300DC
125
300
25
Chemical Plants Drinks Processing
Specification Clause Options
Please select
Stainless Grade
304
Outlet : 4”/6” Sch10 Double Contained Outlet
Grating* Plain Mesh Load Class A Load Class B Load Class C
Smoothline Grating Load Class B Load Class C
Single Antislip Mesh Load Class A Load Class B Load Class C
Heelslot Load Class A Load Class B
Ladder Load Class B Load Class C Load Class D
HeelMesh Load Class A Load Class B
Antislip Ladder Load Class B Load Class C Load Class D
Perforated Load Class A Load Class B Load Class C Load Class D
/ □
110/160mm Double Contained Outlet
□
Channel Gully
□
KH or KVDC215 /4”/6” Gully
□
KH or KVDC315 /4”/6” Gully
□
Lock-Down Grating
□
Holding Flange
□
Puddle Flange
□
Damp-Proof Membrane
□
No fall required
□
Increase fall (1:100)
□
Other - please mark here Special Loading Requirements Wheel Diameter ____mm Solid □ Pneumatic □ Weight of vehicle inc load ______ Special Flow Rate Requirements ___ l/s
* Free area on Perforated, Heelmesh, Heelslot and Sealed gratings reduce flow rate.
Specification Clause - Delete or amend underlined words as appropriate The gullies are to be KSBC150DC, grade 304 stainless steel, as supplied by Kent Stainless Ltd. UK Freephone 0800 376 8377.
T: +353(0)53 914 3216. F: +353 (0)53 914 1802 E: info@kentstainless.com.
The channel will be complete with foul air trap, lock down grating, damp proof membrane etc. (see specification clause options above). Grating shall be mesh type to load class A. - 53 Kent Stainless reserves the right to modify or change product design or construction without prior notice and without incurring any obligation to make similar changes and modifications to products previously or subsequently sold. See a Kent Stainless representative for any clarification.
316
Floor Trays Mop Tray / Janitor Tray
Applications •
Food Processing
•
Beverage Plants
•
Dairies
•
Disabled Shower Unit
•
Hospitals
Grating: St an d a rd m e sh grating for pedestrian traffic.
Perfect for discharges from Vats or tipping pans when combined with high flow gully outlet welded to central point. Typically 500mm wide by the desired
length, delivered
Strainer:
in 3.0m
Optional Strainer to filter debris
lengths for site connecting by flange gasket or Foul Air trap:
site welding.
Bottle trap ref: KFT110. Suitable for 110mm outlet.
Features
Suited to supermarket, restaurant, fast food hotel or hospital kitchen janitor mop-out applications when combined with 110mm spigot
Body: Generally 600mm sq. Body with 110mm trapped outlet. Built in fall to outlet and easily accessible for cleaning.
outlet, or full KV162/110 commercial gully. Typically 600mm x 600mm. Outlet:
•
Built in fall
•
2mm thick
•
Gratings available for Load Class A/B
•
A variety of designs available
•
For vinyl floors, clamp down flanges are
Generally KVT162/110TP with foul air trap For larger flow rate a KV215/110 may be used.
Footbath
available on all models •
Shoe / Boot disinfecting in food plant
Optional Filter Basket can be integrated with trap, or for higher flow rate a deeper
Grating:
gully with separate traps and filter baskets
St an d a rd m e sh grating for pedestrian traffic.
are used. •
Foul Air traps are supplied as standard (60mm trap)
•
110mm / 160mm outlets as standard can be 4” or other on request
•
Spigot Outlet: Fast food & Supermarket
•
Gully outlet: Hospitals, hotel and janitor
Inlet & Outlet: Inlet is below the grating and outlet to maintain a constant level of water in the footbath. A sealed gully cover can be removed for cleaning purposes.
areas
- 54 Kent Stainless reserves the right to modify or change product design or construction without prior notice and without incurring any obligation to make similar changes and modifications to products previously or subsequently sold. See a Kent Stainless representative for any clarification.
Mop Tray / Janitor Tray / Footbath Epoxy Resin Covering Vinyl (option available)
Tiled Floor Concrete Floor
Ref
Height
Width
Outlet
Flow
KJT600
95
600
KV215 gully
5.4 l/s
KMT600
95
600
110 spigot
0.9 l/s
• • • • • • •
Kitchens
• •
Food Processing
Hospitals Food Processing Fast Food Janitor Areas Supermarkets Hotels
Footbath Tiled Floor Concrete Floor
Epoxy Resin Covering Vinyl (option available)
Shoe / Boot disinfection in food plant environment.
Meat processing
Specification Clause Options
Please select
Stainless Grade
304
Filter Basket
/ □
Other - please mark here
Ref
Height
Width
Outlet
KFB600
95
600
110
Grating Special Loading Requirements Wheel Diameter ____mm Solid □ Pneumatic □ Weight of vehicle inc load ______
Plain Mesh Load Class A Load Class B
Special Flow Rate Requirements ___ l/s
Specification Clause - Delete or amend underlined words as appropriate The trays are to be KJT600, grade 304 stainless steel, as supplied by Kent Stainless Ltd. UK Freephone 0800 376 8377.
T: +353(0)53 914 3216. F: +353 (0)53 914 1802 E: info@kentstainless.com.
The mop tray will be complete with foul air trap, and filter basket. (see specification clause options above). Grating shall be mesh type to load class A. - 55 Kent Stainless reserves the right to modify or change product design or construction without prior notice and without incurring any obligation to make similar changes and modifications to products previously or subsequently sold. See a Kent Stainless representative for any clarification.
316
Standard Hex Channel Overview A strong, cost effective channel that eliminates the need for a grating. They are named after their 6 side body profile are ideal for wash down areas or as a breakwater between wet and dry areas. Applications •
Typically used as a breakwater between wet & dry areas.
Features •
20mm aperture as standard is perfect for pedestrian, white welly, wheelchair and trolley traffic.
•
Where high heel traffic is expected, or in barefoot areas a centre bar (toe bar) can be used to give apertures of 6mm – 10mm.
•
Increased to 50mm or 75mm for higher flow areas, with the addition of 1-2 centre bars to cater for pedestrian traffic
•
Built in fall of 1:150 as standard.
Can be
increased for higher flow rates, or decreased for depth restrictions SuperClean Hex Channel allows inspection of all internal angles from ground level and so power hosing can reach all internal angles.
Fig 17.0: Hex Channel Profiles
Generally used in hygienic areas in the food and hospital industries. Features •
Can be designed to run into Kent Standard Box Channel for greater flow capacity in certain areas.
•
Installation as standard by bolted flange & gasket to provide watertight seal.
Site
welding available as an alternative, or throat & collar joins for external applications to allow easier site installation •
Corner, T Sections and Ends are all fully welded to channel before dispatch and contractor will connect straight length to straight lengths only.
•
Outlets provided by either untrapped 50mm
Fig 18.0: SuperClean Channel Profiles
spigot site outlet, or choose from our Industrial
trapped
gully
range
•
(typically
Strength of turn out edge detail can be
KV215/110 bottom outlet or KH215/110
increased by infilling the edge profile with
side outlet)
Resin, or stainless box section or in extreme cases, stainless solid bar. Generally
•
Low Cost of Production and Delivery
•
Short lead time
used in constant heavy traffic areas across doorways for heavy forklift traffic. - 56 -
Kent Stainless reserves the right to modify or change product design or construction without prior notice and without incurring any obligation to make similar changes and modifications to products previously or subsequently sold. See a Kent Stainless representative for any clarification.
Industrial Channel - Standard Hex Tiled Floor Concrete Floor
Epoxy Resin Covering Vinyl (option available)
KSHC20 Ref
Min. Start Depth
Width
Turnout
KSHC20
80
20
25
KSHC50
80
50
25
KSHC75
80
75
25
KSHC50
• • • • • • • • •
KSHC75
Specification Clause Options
Please select
Stainless Grade
304
Outlet :
110mm Spigot Outlet
/
Kitchens Hospitals Meat Processing Chemical Plants Swimming Pools Food Processing Drinks Processing Streetscapes Dairies
316
□
Channel Gully
□
KV215 Gully
□
KH215 Gully
□
No fall required
□
Increase fall (1:100)
□
Also available with edge for vinyl floors. Special Loading Requirements Wheel Diameter ____mm Solid □ Pneumatic □ Weight of vehicle inc load ______ Special Flow Rate Requirements ___ l/s
Other - please mark here
Industrial Channel - SuperClean Tiled Floor Concrete Floor
Epoxy Resin Covering Vinyl (option available)
KSCC20
Ref
Min. Start Depth
Width
Turnout
KSCC20
80
20
25
KSCC50
80
50
25
KSCC50
Specification Clause Options
Please select
Stainless Grade
304
Outlet :
• • • • • • • • •
110mm Spigot Outlet
/
316
Kitchens Hospitals Meat Processing Chemical Plants Swimming Pools Food Processing Drinks Processing Streetscapes Dairies
□
Channel Gully
□
KV215 Gully
□
KH215 Gully
□
No fall required
□
Increase fall (1:100)
□
Other - please mark here
Also available with vinyl edge for vinyl floors.
Special Loading Requirements Wheel Diameter ____mm Solid □ Pneumatic □ Weight of vehicle inc load ______ Special Flow Rate Requirements ___ l/s
Specification Clause - Delete or amend underlined words as appropriate The channels are to be KSHC20, grade 304 stainless steel, as supplied by Kent Stainless Ltd. UK Freephone 0800 376 8377.
T: +353(0)53 914 3216. F: +353 (0)53 914 1802 E: info@kentstainless.com.
The channel will be complete with foul air trap, 110mm outlet, increased fall etc. (see specification clause options above). - 57 Kent Stainless reserves the right to modify or change product design or construction without prior notice and without incurring any obligation to make similar changes and modifications to products previously or subsequently sold. See a Kent Stainless representative for any clarification.
External Channel Systems Overview External Channel Overview
58
Threshold Channel Data Page
59
Economy Channel Data Page
59
Balcony Channel Data Page
60
Precinct Channel Data Page
60
Angle Frame & Grating Data Page
61
Threshold Channel A lightweight design which is easily to handle and install. Stock threshold Channels to comply with Part M of Building Regulations. Lock down grating available.
Ideal for areas with low flow
rate and light pedestrian use across doorway entrances: •
Office block entrances
•
Cinema entrances
•
Library entrances
•
Residential patios and doorways
Economy Channel A light duty channel for areas where low flow rate and unobtrusive channel (narrow) is required, however the channel grating needs to be removed occasionally to clear debris / litter. •
Ideal for light duty pedestrian traffic areas
•
Swimming pools
Balcony Channels Ideal for Balconies, Multi-Story Car Parks, Raised Walkways where there is a limit on depth allowed.
Side Perforations available for rain-
water collection on suspended decks.
Also
ideal for areas with heavy Pedestrian use: •
Stadium
•
Concourse
•
Plaza
Precinct Channels An extremely versatile channel with stainless steel lock down, slotted and anti slip grating. The channel body can be extended to huge widths and depths to allow for the largest of flow rates. Ideal in areas where high flow rates, access for cleaning and functionality are vital. •
Pedestrian Precincts
•
Forecourts General Features •
Typically 50mm constant depth, or with built in falls if required
•
Slots on grating can be patterned or laser cut with words/logos for special applications
•
Outlets can range from 1 ½” BSP spigot, to
•
Low Cost of Production and Delivery
•
Short lead time
•
New in 2009 Bronze and Copper Coating finishes available for Edges or Gratings
fully welded KV215/110 gully, or other gully, from Kent Stainless heavy duty gully range
- 58 Kent Stainless reserves the right to modify or change product design or construction without prior notice and without incurring any obligation to make similar changes and modifications to products previously or subsequently sold. See a Kent Stainless representative for any clarification.
Threshold Channel Tiled Floor Concrete Floor
Epoxy Resin Covering Paving
Narrow Channel, extended depths for infrequent pedestrian traffic
Ref
Height
Width
Outlet
KDTC60
110
60
2” BSP
Entrance Residential Libraries Cinemas Hotel Church
Specification Clause Options
Please select
Stainless Grade
304
50mm Side Inlets
Various profile available to suit all major door manufacturers
• • • • • •
/
316
Qty 1 / 2 / 3 / 4
Lock-Down Grating
□
Increased Height (Flow Rate)
□
Other - please mark here
Economy Channel - Shallow Depth Tiled Floor Concrete Floor
Epoxy Resin Covering Economy Channel low flow areas with infrequent pedestrian traffic and restricted depth Paving • • • •
Ref
Height
Width
Outlet
KEC65
40
65
1/2” BSP
Specification Clause Options
Please select
Stainless Grade
304
Lock down grating
/
316
□
Streetscapes Balconies Commercial Entrances
Special Loading Requirements Wheel Diameter ____mm Solid □ Pneumatic □ Weight of vehicle inc load ______ Special Flow Rate Requirements ___ l/s
Other - please mark here
Specification Clause - Delete or amend underlined words as appropriate The channel is to be KDTC60 grade 304 stainless steel, as supplied by Kent Stainless Ltd. UK Freephone 0800 376 8377.
T: +353(0)53 914 3216. F: +353 (0)53 914 1802 E: info@kentstainless.com.
The channel will be complete with lock down grating, and 2 No. 50mm inlets. (see specification clause options above). - 59 Kent Stainless reserves the right to modify or change product design or construction without prior notice and without incurring any obligation to make similar changes and modifications to products previously or subsequently sold. See a Kent Stainless representative for any clarification.
Balcony Channel - Shallow Depth Tiled Floor Concrete Floor
Epoxy Resin Covering Paving
Channel for frequent & congested • pedestrian traffic • •
Patios Concourse Congested pedestrian areas
• • Ref
Height
Width
Outlet
KBC150
50
150
110
Plaza Stadium
Specification Clause Options
Please select
Stainless Grade
304
50mm Side Inlets
/
316
Qty 1 / 2 / 3 / 4
Lock-Down Grating
□
Increased Height (Flow Rate)
□
Turnout edge profile Side Perforations Other - please mark here
Precinct Channel Epoxy Resin Covering Channel for areas where direct access is • Paving required to channel body for cleaning •
Tiled Floor Concrete Floor
• • •
Specification Clause Options
Please select
Stainless Grade
304
50mm Side Inlets
Ref
Height
Body Width
Grating Width
KPC130
200
140
130
Increased Height (Flow Rate)
/
Streetscapes Precincts Commercial Forecourt Concourse
316
Qty 1 / 2 / 3 / 4 □
Other - please mark here
Special Loading Requirements Wheel Diameter ____mm Solid □ Pneumatic □ Weight of vehicle inc load ______ Special Flow Rate Requirements ___ l/s
Specification Clause - Delete or amend underlined words as appropriate The channels are to be KBC150 grade 304 stainless steel, as supplied by Kent Stainless Ltd. UK Freephone 0800 376 8377.
T: +353(0)53 914 3216. F: +353 (0)53 914 1802 E: info@kentstainless.com.
The channel will be complete with lock down grating, and 2 No. 50mm inlets. (see specification clause options above). - 60 Kent Stainless reserves the right to modify or change product design or construction without prior notice and without incurring any obligation to make similar changes and modifications to products previously or subsequently sold. See a Kent Stainless representative for any clarification.
Angle Frame & Grating Tiled Floor Concrete Floor
Epoxy Resin Covering Vinyl
• • • • • • • • • • •
Kitchens Hospitals Meat Processing Chemical Plants Swimming Pools Food Processing Drinks Processing Streetscapes Dairies Hotels Restaurants
Connection Detail
Grating*
Ref
Height
Width
KAF150
30
KAF200 KAF300
Specification Clause Options
Please select
150
Stainless Grade
304
30
200
Lock-Down Grating
30
300
Other - please mark here
Plain Mesh Load Class A Load Class B Load Class C
Smoothline Grating Load Class B Load Class C
Single Antislip Mesh Load Class A Load Class B Load Class C
Heelslot Load Class A Load Class B
Ladder Load Class B Load Class C Load Class D
HeelMesh Load Class A Load Class B
Antislip Ladder Load Class B Load Class C Load Class D
Perforated Load Class A Load Class B Load Class C Load Class D
/ □
Special Loading Requirements Wheel Diameter ____mm Solid □ Pneumatic □ Weight of vehicle inc load ______ Special Flow Rate Requirements ___ l/s
* Free area on perforated, heelmesh, heelslot and sealed gratings reduce flow rate.
Specification Clause - Delete or amend underlined words as appropriate The frame and grating are to be KAF150, grade 304 stainless steel, as supplied by Kent Stainless Ltd. UK Freephone 0800 376 8377.
T: +353(0)53 914 3216. F: +353 (0)53 914 1802 E: info@kentstainless.com.
The frame & grating will be complete with lock down grating (see specification clause options above). Grating shall be mesh type to load class A. - 61 Kent Stainless reserves the right to modify or change product design or construction without prior notice and without incurring any obligation to make similar changes and modifications to products previously or subsequently sold. See a Kent Stainless representative for any clarification.
316
Gratings Overview Plain Mesh Load Class A Load Class B
• Large Free Area • High Flow Rate Applications • Medium to Heavy Duty Traffic
Antislip Mesh Load Class A Load Class B
• Large Free Area • High Flow Rate Applications • Medium Duty Traffic • Slip Resistant
Heel Mesh Load Class A Load Class B Load Class C
• 6mm Aperture • Low to Medium Flow Rate Applications • Low to Medium Duty Traffic
Ladder Load Class B Load Class C
• Large Free Area • High Flow Rate Applications • Medium to Very Heavy Duty Traffic
Antislip Ladder Load Class B Load Class C
• Large Free Area • High Flow Rate Applications • Medium to Very Heavy Duty Traffic
Slotted Load Class A Load Class B Load Class C
• Slots can be made from 6mm to 20mm to suit high heel traffic or higher flow rates
• Light to Very Heavy Duty Traffic • Laser Cut Slots can include logo/wording for projects
Perforated Load Class A Load Class B Load Class C
• 8mm Perforations • Barefoot to Heavy Duty Traffic • Laser cut perforation can be designed for symbol/wording/other - 62 -
Kent Stainless reserves the right to modify or change product design or construction without prior notice and without incurring any obligation to make similar changes and modifications to products previously or subsequently sold. See a Kent Stainless representative for any clarification.
Load Classes & Standards Kent Stainless are happy to design gratings
The
and access covers to suit each specific applica-
throughout the brochure have icons next
tions taking into account:
to them indicating the intended use they
•
The characteristics of the traffic: wheel type
gratings
and
gullies/channels
were originally designed for.
(e.g. nylon, solid rubber, pneumatic) •
The weight of the vehicle
This by no means limits them to that use,
•
The point load of the contact with the cover
and often a pedestrian cover can be
(wheel load)
modified to take 44 tonne vehicles with 5
The direction of the traffic on the grating:
tonne pneumatic wheel load
•
mesh gratings have load bearing bars and •
cross bars
The intended use for each design is indi-
The position of the channel: at the bottom
cated as follows:
of a ramp, on a turning point, at a braking point
Barefoot
Pedestrian
Heelproof
Driveways
Pallet Trucks
Kerbsides
Delivery
Forklift 5T
Forklift 10T
Forklift >20T
Special Loads
EN124 While
EN124
specifications
for
is
commonly Cast
Iron
in
EN124 uses a 250 diameter test block which is
the
in excess of the free span of many gratings in
used
covers,
properties of stainless steel and mild steel
this brochure.
It is still commonly used in
fabricated covers are different. When loadings
specifications of drain covers with less than this
of a cast iron cover is surpassed the cover
span.
should break, whereas steel covers have an element of elasticity that creates a distortion and deformity when the load classes are surpassed. A15
B125
C250
Pedestrian Car parks, pedesSlow Moving & cycling trian Areas with heavy Traffic has areas no heavy traffic access, plus 0.6 tonne 44 tonne 500mm from kerbsides 44 tonne
D400
E600
F900
Fast Moving Heavy traffic– hard shoulders, carriageways 44 tonne
Heavy Lifting areas - ports/ docks etc
Extreme wheel loads— airports, dockyards
Fig 19.0: EN124 Classifications
EN1253 Load Class EN1253 is often used for drains inside buildings, and classifications are as per the table below. K3
L15
M125
Pedestrian areas only, 300kg max load
Low traffic, commercial use, <1500kg
Workshops, Factories, Car Parks <12500kg
Fig 20.0: EN1253 Classifications
- 63 Kent Stainless reserves the right to modify or change product design or construction without prior notice and without incurring any obligation to make similar changes and modifications to products previously or subsequently sold. See a Kent Stainless representative for any clarification.
Load Classes & Standards....cont’d FACTA FACTA
(Fabricated
Access
Covers
Trade
FACTA uses test blocks from 75mm to 250mm
Association) was set up to deal with the above
which Kent consider more suitable for the
discrepancy, and comparative load classed
majority of the products outlined in this bro-
have been established for Fabricated Access
chure.
Covers. Please refer to www.facta.org.uk for a comprehensive comparison of FACTA loads vs
A full table of FACTA load classes is outlined
EN loads above.
below:
Comparisons*** FACTA Class
EN124 Class
BS497 approximate equivalent class
GLW Gross Laden Vehicle Weight (slow moving)
Wheel Loads
Load Test Data
Wheel Loads ** (slow moving)
Wheel Loads ** (slow moving)
Pneumatic
Solid
Acceptance Test (Static Wheel Load plus overload & dynamic effects)
Strength Test (Accepta nce Test load plus ultimate safety factor)
Typical Applications Pneumatic Tyres
Solid Tyres
A
A15
C
Pedestrian duty
0.6 tonne (5kN)
N/A
5.0 x 1.0 x 1.0 = 5.0kN
5.0 x 1.6 = 8.0kN
Internal and external areas which can only be used by pedestrians or cycles i.e. toilets, changing rooms, footways and cycle tracks.
AA
N/A
N/A
5 tonne
1.5 tonne (15kN)
N/A
15.0 x 1.1 x 1.15 = 19.0kN
19.0 x 1.6 = 31.0kN
AAA
N/A
N/A
10 tonne
2.5 tonne (25kN)
0.5 tonne
25.0 x 1.1 x 1.15 = 32.0kN
32 .0 x 1.6 = 52.0kN
B
B125
B
Up to 44 tonne *
5.0 tonne (50kN)
0.75 tonne
50.0 x 1.1 x 1.15 = 63.25kN
63.25 x 1.6 = 101.0kN
C
C250
B
Up to 44 tonne but under special conditions *
6.5 tonne (65kN)
1.0 tonne
65.0 x 1.1 x 1.15 or 50.0 x 1.1 x 1.5 = 82.5kN
82.5 x 1.6 = 132.0kN
D
D400
D
Up to 44 tonne but under special conditions *
11.0 tonne (108kN)
3.0 tonne
108.0 x 1.1 x 1.15 or 50.0 x 1.1 x 2.5 = 137.5kN
137.5 x 1.6 = 220.0kN
E
E600
N/A
Special application vehicles
16.0 tonne (158kN)
5.0 tonne
158.0 x 1.1 x 1.15 = 200.0kN
200.0 x 1.6 = 320.0kN
F
F900
N/A
Special application vehicles
24.0 tonne (237kN)
N/A
237.0 x 1.1 x 1.15 = 300.0kN
300.0 x 1.6 = 480.0kN
Very light industrial areas, where small trolleys and private cars/ vans can manoeuvre i.e. Domestic driveways, trolley parks, hospital wards. Delivery/service Light indusareas, shopping trial areas, malls, light induswhere trial areas trolleys and light pallet trucks operate. Pedestrian preFactories, cincts, forecourts, industrial commercial delivplants, ery/parking areas. where pickup trucks and small pallet trucks operate. Factories, indusIndustrial trial plants, special areas axle loads, kerb where side drainage pallet and small forklift trucks operate Heavy duty plant Heavy duty areas carriageways industrial and industrial areas service roads where where fast moving medium HGVs reach speeds duty forkof 20mph max. lift trucks operate Dockside and Very heavy container storage industrial areas where heavy areas transporters operwhere large ate heavy duty fork-lift trucks operate. Civil and military airfield aprons, where particularly heavy wheel loads are imposed by aircraft and towing vehicles.
* ** ***
Under the “Road Vehicles (Authorised Weight) Regulations 1998”, Axle weights for the UK are limited to 11.5 tonnes maximum ‘Refer to ‘Acceptance Test for maximum design load/load bearing capacity) Slow moving wheel loads are deemed to be speeds no greater than 20mph. These comparisons are for guidance only and are not intended to be exact
- 64 Kent Stainless reserves the right to modify or change product design or construction without prior notice and without incurring any obligation to make similar changes and modifications to products previously or subsequently sold. See a Kent Stainless representative for any clarification.
Load Classes & Standards....cont’d The following should be taken into consideration when selecting any grating and when considering any of the previous classes & standards: Vehicle Loads – weight of the typical vehicle combined with it’s expected load Static
Loads -
are good for comparing
grating covers in a controlled environment but rarely give a true picture of the actual stresses the gratings some under in practise. They are useful to compare and classify gratings only. Dynamic Loads The direction of traffic is an important factor for the drain construction and the drain cover construction.
When at a doorway traffic can
only travel across the shorter span of the grating without turning.
In the middles of a
Solid rubber tyre
factory floor traffic could drive the length of the channel, perform turns on the channel and brake on the channel. All such information is very important in choosing gratings and will influence whether they need to be lockdown, whether antislip serrations are suitable in this area, and of course grating loadings need to take into account the extra force of braking or positioning at the bottom of a ramp. Type of wheels – solid or pneumatic tyres Large pneumatic tyres spread the load over a greater area and exert less stress on a specific point.
Solid nylon wheel
Small solid tyres or nylon wheels give a concentrated loading on a smaller area thus requiring a stronger point load bearing grating Pedestrian
Areas
–
inside
factories
are
generally designed to have antislip gratings. In many cases it is overlooked that although this is the best specification for white welly traffic, the antislip serrations come under severe stress when the area is mixed between pedestrian and pallet/forklift traffic. Possibility of occasional infrequent traffic – fire tender access, teleporters on external areas for maintenance.
Pneumatic tyre
- 65 Kent Stainless reserves the right to modify or change product design or construction without prior notice and without incurring any obligation to make similar changes and modifications to products previously or subsequently sold. See a Kent Stainless representative for any clarification.
Access Covers
•
Swimming Pool
•
Changing Rooms
•
Shower Areas
•
Gymnasium
•
Industrial
•
Commercial
- 66 Kent Stainless reserves the right to modify or change product design or construction without prior notice and without incurring any obligation to make similar changes and modifications to products previously or subsequently sold. See a Kent Stainless representative for any clarification.
Access Covers Index Access Covers Overview
67
Access Cover Data Pages
68
Applications •
Food Processing
•
Beverage Plants
•
Dairies
•
Swimming Pools
•
Shopping Centres
•
(for hard landscaping paved areas contact Kent Stainless for brochure)
Features •
Access
covers
can
be
reinforced
to
Fig 21.0: Single seal access cover
required traffic loads •
Recessed trays can be manufactured to suit required depth of screed, stone etc.
•
Multi tray units for chambers
•
The
size
opening.
is
generally
Unless
stated
clearly
as
clear
stated,
Kent
Stainless will assume any size requested is the clear ope size.
Frame size then adds
30mm each side to the manhole frame (122mm each side for triple sealed) •
Seals: Single Seal is used on external applications and where no foul odours are present. Double Seal is used for most indoor areas/malls where foul odours can emit.
Triple Seal are generally used for Fig 22.0: Double seal access cover
hazardous areas—e.g. chlorine containment in pools •
Load
Class: Refer
to
FACTA
for
most
accurate load class specifications, or indicate typical use of manhole and Kent Stainless will advise •
Fitting:
Ensure that the tray remains
within
the
frame
when
pouring
concrete both in the tray and around the tray.
This is very important as it
prevents distortion.
Fig 23.0: Triple seal access cover - 67 Kent Stainless reserves the right to modify or change product design or construction without prior notice and without incurring any obligation to make similar changes and modifications to products previously or subsequently sold. See a Kent Stainless representative for any clarification.
Single Sealed Access Cover & Frame
â&#x20AC;˘
Internal access to non foul air areas
SINGLE SEAL ACCESS COVER & FRAME Sit Down Type Reference
Access Opening
Frame Size
Depth
Tray Depth
Load Class
KMHS 600
612 x 612
672 x 672
92
75
A/B/C/D
KMHS 450
462 x 462
522 x 522
67
50
A/B/C/D
KMHS 300
312 x 312
372 x 372
67
50
A/B/C/D
Reference
Access Opening
Frame Size
Depth
Tray Depth
Load Class
KMHS 600L
612 x 612
672 x 672
92
75
A/B/C/D
KMHS 450L
462 x 462
522 x 522
67
50
A/B/C/D
KMHS 300L
312 x 312
372 x 372
67
50
A/B/C/D
Reference
Access Opening
Frame Size
Depth
Tray Depth
Load Class
KMHS 600V
612 x 612
672 x 672
92
75
A/B/C/D
KMHS 450V
462 x 462
522 x 522
67
50
A/B/C/D
KMHS 300V
312 x 312
372 x 372
67
50
A/B/C/D
Lock Down Type
Vinyl Type
Specification Clause - Delete or amend underlined words as appropriate The access covers are to be KMHS 600, grade 304 stainless steel, as supplied by Kent Stainless Ltd. UK Freephone 0800 376 8377. T: +353(0)53 914 3216. F: +353 (0)53 914 1802 E: info@kentstainless.com. The access cover shall be 75mm deep to take load class B traffic. - 68 Kent Stainless reserves the right to modify or change product design or construction without prior notice and without incurring any obligation to make similar changes and modifications to products previously or subsequently sold. See a Kent Stainless representative for any clarification.
Double Sealed Access Cover & Frame
• • • •
Hotel Swimming Pool Shopping Centres Over AJ / sewer lines / foul air areas
DOUBLE SEAL ACCESS COVER & FRAME Sit Down Type Reference
Access Opening
Frame Size
Depth
Tray Depth
Load Class
KMHD 600
612 x 612
770 x 770
116
75
A/B/C/D
KMHD 450
462 x 462
620 x 620
91
50
A/B/C/D
KMHD 300
312 x 312
470 x 470
91
50
A/B/C/D
Reference
Access Opening
Frame Size
Depth
Tray Depth
Load Class
KMHD 600L
612 x 612
770 x 770
116
75
A/B/C/D
KMHD 450L
462 x 462
620 x 620
91
50
A/B/C/D
KMHD 300L
312 x 312
470 x 470
91
50
A/B/C/D
Reference
Access Opening
Frame Size
Depth
Tray Depth
Load Class
KMHD 600V
612 x 612
770 x 770
116
75
A/B/C/D
KMHD 450V
462 x 462
620 x 620
91
50
A/B/C/D
KMHD 300V
312 x 312
470 x 470
91
50
A/B/C/D
Lock Down Type
Vinyl Type
Specification Clause - Delete or amend underlined words as appropriate The access covers are to be KMHD 600, grade 304 stainless steel, as supplied by Kent Stainless Ltd. UK Freephone 0800 376 8377. T: +353(0)53 914 3216. F: +353 (0)53 914 1802 E: info@kentstainless.com. The access cover shall be 75mm deep to take load class B traffic. - 69 Kent Stainless reserves the right to modify or change product design or construction without prior notice and without incurring any obligation to make similar changes and modifications to products previously or subsequently sold. See a Kent Stainless representative for any clarification.
Triple Sealed Access Cover & Frame
• • •
Chlorine Stores Pharmaceutical Prevent washdown water on upper floor levels from travelling downwards.
TRIPLE SEAL ACCESS COVER & FRAME Sit Down Type Reference
Access Opening
Frame Size
Depth
Tray Depth
Load Class
KMHT 600
612 x 612
855 x 855
116
75
A/B/C/D
KMHT 450
462 x 462
705 x 705
91
50
A/B/C/D
KMHT 300
312 x 312
555 x 555
91
50
A/B/C/D
• Triple sealed manholes are supplied lock down as standard. • Vinyl clamping flange available on request.
Specification Clause - Delete or amend underlined words as appropriate The access covers are to be KMHT 600, grade 304 stainless steel, as supplied by Kent Stainless Ltd. UK Freephone 0800 376 8377. T: +353(0)53 914 3216. F: +353 (0)53 914 1802 E: info@kentstainless.com. The access cover shall be 75mm deep to take load class B traffic. - 70 Kent Stainless reserves the right to modify or change product design or construction without prior notice and without incurring any obligation to make similar changes and modifications to products previously or subsequently sold. See a Kent Stainless representative for any clarification.
Chemical Resistance Table EN
Steel 1.4401/1.4401
Number 1.4301
EN
Acetic acid, 100%
A
A
Acetic acid, 20%
A
A
Acetic anhydride
A
Acetic Vapours
Steel 1.4401/1.4401
Number 1.4301
Hydrochloric acid
E
E
Hydrofluosilicic acid
D
E
A
Iodine
D
E
C
E
Lead acetate
A
A
Acetone
A
A
Magnesium chloride
B
C
Aluminium Chloride
C
D
Magnesium sulphate
A
A
Aluminium Sulphate
A
B
Malic Acid
A
A
Ammonia
A
A
Mercury
A
A
Ammonia Gas
-
D
Methyl chloride
A
A
Ammonium Chloride
A
B
Methylene chloride
B
B
Ammonium Fluoride
A
A
Muriatic Acid
E
E
Ammonium Hydroroxide
A
A
Naphta
A
A
Ammonium Phosphatem- 5%
A
A
Nickel chloride
A
A
Amyl Chloride
A
A
Nickel sulphate
A
A
Aniline
A
A
Nitric acid 50%
A
A
Aniline hydrochloride
D
E
Oils
A
A
Barium chloride
A
A
Oxalic acid
C
C
Barium hydroxide
A
A
Perchloric acid
E
E
Barium Nitrate
A
A
Phosphoric acid
A
A
Beet Sugar Liquors
A
A
Picric acid
A
A
Benzene
A
A
Potassium bromide
A
B
Benzoic Acid
A
A
Potassium carbonate
A
A
Bleach
_
_
Potassium chlorate
A
A
Borax
A
A
Potassium chloride 1%-5%
A
A
Boric Acid
A
A Potassium cyanide
A
A
Potassium hydroxide 50%
A
B
Bromine water
D
E
Butane
A
A
Calcium Carbonate
A
A
Potassium permanganate
A
A
Calcium chloride
A
B
Potassium sulphate
A
A
Calcium hydroxide 50%
B
C
Potassium sulphide
A
A
Calcium hypochlorite 2%
A
B
Sewage
A
A
Carbon Bisulphide
A
A
Silver nitrate
A
A
Carbon disulfide
A
A
Sodium acetate
A
A
Carbon tetrachloride
A
A
Sodium bicarbonate
A
A
Chloroacetic Acid
C
D
Sodium chloride
A
A
Chloric acid
D
E
Sodium cyanide
A
A
Chlorine dry
B
C
Sodium fluoride- 5%
A
B
Chlorobenzene
A
A
Sodium hypochlorite- 5%
A
B
Chloroform
A
A
Sodium nitrate
A
A
Copper chloride
D
E
Sodium sulphate
A
A
Copper nitrate
A
A
Sodium sulphide
A
A
Copper sulphate
A
A
Stannous chloride
A
C
Ether
A
A
Sulphur
A
A
Ethyl chloride
A
A
Sulphur chloride
D
E
Ethylene chloride
A
A
Sulphur dioxide
A
B
Fatty acids
A
A
Ferric Suplate
A
A
Fluorine
E
E
Formaledehyde
A
A
Formic Acid
A
B
Furfural
A
A
Gallic Acid
A
A
Glycerine
A
A
E
Hydrobromic acid
Sulphuric acid
E
E
Tannic acid
A
A
Toluene
A
A
Trichloroethylene
A
A
Turpentine
A
A
Vinegar
A
A
Whisky
A
A
Xylene
A
A
Zinc Chloride
A
A
Zinc sulphate
A
A
E
This table gives the theoretical corrosion resistance of stainless steel grades 304, 316 and 316L. It must be noted that under actual operating conditions the presence of other chemicals in the system may accelerate or inhibit the rate of attack.
Category
Resistance Level
Penetration per month
A
Fully Resistant
< 0.008mm
B
Satisfactorily Resistant
0.008 â&#x20AC;&#x201C; 0.08mm
C
Fairly Resistant
0.08 â&#x20AC;&#x201C; 0.25mm
D
Slightly Resistant
0.25 - .08mm
E
Not resistant
>.08mm
Insufficient Data to warrant rating
- 71 Kent Stainless reserves the right to modify or change product design or construction without prior notice and without incurring any obligation to make similar changes and modifications to products previously or subsequently sold. See a Kent Stainless representative for any clarification.
Technical Information Welding & Inspection Procedures
Stainless Steel
Stainless steel welds in accordance with BS
Stainless steel is used across a wide range of
7475 1991 by means of T.I.G., M.A.G.
or
engineering applications and this has led to the
process. Kent Stainless gullies
development of a wide range of stainless
and channels for the chemical and pharmaceu-
steels. There are 4 main groups of stainless
tical industries are welded to weld procedure
steel – Austenitic, Ferritic, Martensitic and
WP 1008 and can be tested to ASME IX {Ref
Duplex stainless steels.
ST pulse arc
QW 200} and/or EN288 testing
standards.
All welds are pickled and passivated to restore
Austentic
properties.
important and widely used group of stainless
stainless
steels
are
the
most
Testing Procedures
AISI 316 (EN 1.4401) and AISI 316L (EN
steels and grades AISI 304 (EN 1.4301) and 1.4404) stainless steel lie within this range.
100% Dye penetration on non butt welds to BS
These materials are used in Kent Stainless
6443 Radiography on 10% of butt-welds to BS
processes and are ideal for applications in the
2910 (where requested).
food processing, brewing, pharmaceutical and chemical industries.
Flow Rate Calculations All Kent Stainless standard gullies and channels
They provide a high resistance to corrosion
have been designed to meet the required flow
attack and are readily formed and fabricated.
rate conditions for their intended working
Grade 304 stainless steels contain around 18%
environments and the flow rates are calculated
chromium and 8% nickel and provides excel-
using an in house calculation engine. The use
lent
of this program allows us to design gullies and
where superior corrosion resistance properties
channels to meet flow rates specified by our
are required particularly were chlorides are
customers whilst maintaining optimum size,
involved, 316 grade stainless steels are used
making the Kent Stainless range of drainage
and contain around 18% chromium, 10%
products both flexible and suitable for provid-
nickel and 3% molybdenum.
corrosion
resistance.
For
applications
ing solutions to all drainage problems. Unlike all other grades of stainless steels, austenitic grades are non – magnetic and as a
Quality Control Procedures
consequence
Kent Stainless was the first stainless steel
attracted
drainage company to have been awarded the
stringent
of
quality
•
To ensure
and
competent
to
supply
not
Excellent
corrosion
resistant
in
highly
aggressive environments
that the suppliers of purchased materials are capable
are
avoiding
stainless steel may be summarised as follows:
assurance
systems and to the internationally recognised ISEN ISO9001:2008 standards.
particles surface,
For Kent Stainless the principal properties of
products are manufactured and distributed to most
the
contamination.
Irish Quality Association ‘Q’ mark. Therefore all the
magnetic to
• Excellent hygienic and clean ability surfaces
Kent
• Aesthetically attractive surface finish
Stainless, all suppliers of materials are subject
• Good forming and fabrication characteristics
to vendor appraisal.
• Good resistance to wear and abrasion
All incoming goods must be supplied with
• Excellent strength and resistance to oxidation
material certificates and undergo an inwards
at high temperatures
inspection procedure before being passed into production.
All of which make stainless steel an obvious first choice material for demanding applications
Process Inspection To ensure that the product is in complete conformance prior to being passed to the next operation, process inspection is carried out at each stage of manufacture. The Quality Manager issues each job a list of criteria required to be checked during each process and the operator records his findings against
each
of
the
criteria
requiring
inspection. - 72 Kent Stainless reserves the right to modify or change product design or construction without prior notice and without incurring any obligation to make similar changes and modifications to products previously or subsequently sold. See a Kent Stainless representative for any clarification.
Corrosion Resistance The following types of corrosion can occur in stainless steels: • General corrosion • Pitting • Crevice corrosion • Stress corrosion cracking Pitting is a form of local corrosion producing attacks
of
limited
area
but
often
to
a
considerable depth. It occurs in stainless steels in neutral or acid solutions containing halides, particularly chlorides, bromides and iodides. These ions break down the protective passive film locally, at points where it is weakened, for example, by non – metallic inclusions (slag) or by damage resulting from machining or use. Crevice corrosion occurs in crevices and other narrow spaces. A crevice can occur as a result of unsuitable design or material defects. If the crevices can be avoided, then crevice corrosion can be avoided, therefore Kent Stainless pay special attention to design and manufacture and suitable measures are taken when products are being installed as to avoid crevices from occurring. Stress corrosion cracking results from the combined action of three factors: • Tensile stresses • A corrosive medium • Elevated temperature Similar to pitting in initial stages but it then develops
into
cracks.
In
certain
cases
a
virtually brittle failure at the stress far below the tensile strength of the material.
- 73 Kent Stainless reserves the right to modify or change product design or construction without prior notice and without incurring any obligation to make similar changes and modifications to products previously or subsequently sold. See a Kent Stainless representative for any clarification.
Stainless Steel Recycling Recycling of Kent Stainless Steel Kent Stainless are fully aware of it’s impact on and responsibilities to the environment. We are fortunate to work primarily with a material that has excellent recycling capabilities. Stainless Stainless
Steel
is
a
Steel
valuable
co ntain s
Firstly,
commodity. Ch ro mium,
Molybdenum and Nickel. It’s high relative value compared to other steels make it financially viable for the waste recovery industry to fully recycle stainless.
In practise this is a self
sustaining industry in itself. Stainless suffers no degradation in recycling.
What goes in comes
out the same just in different shapes and forms in the same quality – i.e. stainless steel is 100% recyclable.
The Stainless Steel which Kent Stainless uses is made up of recycled stainless steel along with other alloys. In fact approximately 65 - 70% of the end product Kent Stainless produces started life as another stainless product which has then been recycled.
This may be left over material from other production runs (new scrap) – off cuts - along with scrappage items that have served their time on the market (old scrap) – kitchen sinks, car exhausts, railings, cutlery.
As time goes on,
this figure of 70% is predicted to increase.
As the demand for stainless steel production rises, more and more ‘old scrap’ will come on the market – although this only appears at the end of the stainless item’s useful life & this is typically in excess of 30 years.
Therefore the
amount of old scrap that can be recycled is limited by the amount of production that took place many years ago.
- 74 Kent Stainless reserves the right to modify or change product design or construction without prior notice and without incurring any obligation to make similar changes and modifications to products previously or subsequently sold. See a Kent Stainless representative for any clarification.
NEW FOR 2009
â&#x20AC;˘ â&#x20AC;˘
New Bronze plated top edges profiles
Match tiles / flooring cover / previous installations
- 75 Kent Stainless reserves the right to modify or change product design or construction without prior notice and without incurring any obligation to make similar changes and modifications to products previously or subsequently sold. See a Kent Stainless representative for any clarification.