Sumitomo katalog

WDX svedri na plo{cice 20 let www.bts-company.com

WDX svedri na plo{~ice premeri ø13 - ø 68 mm globine vrtanja 2D/ 3D/ 4D/ 5D nova kvaliteta DL1500 za Al

WDX

Ekscentri~ne pu{e WAS

NOVO

nastavitev premera izvrtine +0,3mm -0,3mm

Nova kvaliteta DL1500 za Al

Set dr`alo +10 plo{~ic

ACP300 za jeklo, inox ACK300 za sivo in nodularno litino DL1500 za Al-zlitine, Cu NOVO

Dr`alo +10 plo{~ic

+ `e od ...

159,-

Set: 1 dr`alo + 10 plo{~ic: D2 (2xD)

D3 (3xD)

D4 (4xD)

D5 (5xD)

WDX ø13,0 - ø15,0

159,-

169,-

189,-

289,-

WDX ø15,5 - ø18,0

169,-

179,-

199,-

299,-

WDX ø18,5 - ø22,5

179,-

189,-

209,-

319,-

WDX ø23,0 - ø28,5

199,-

219,-

229,-

375,-

WDX ø29,0 - ø36,0

225,-

235,-

255,-

409,-

WDX ø37,0 - ø45,0

285,-

299,-

329,-

WDX ø46,0 - ø55,0

335,-

359,-

385,-

469,-

489,-

539,-

Premer vrtanja ø

WDX ø56,0 - ø68,0*po ponudbi *WDX D2, D3 so dobavljivi po ponudbi do ø68 mm, *WDX D4 so dobavljivi po ponudbi do ø63 mm *WDX D5 so dobavljivi po ponudbi do ø60 mm

Primer naro~ila: 1 kos WDX140 D4 + 10kosov WDXT042004-G ACP300

Cene so Akcijske brez DDV, ponudba velja do 30.0112, oz. do razprodaje zaloge.

TOOLING NEWS

E-97

P M K N S H

Economical Indexable Insert Drill

޵6XPL'ULOO³ :'; Type Programme Expansion: DLC-Coating for Aluminium-Alloy 5D-Expansion up to Ø 55mm Drill Diameter up to 68mm

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:'; 7\SH *HQHUDO )HDWXUHV ޵SumiDrill“ WDX type has excellent cutting balance that provides stable hole drilling on a wide range of work materials from general steel to stainless steel and aluminium alloy.

Available in three original chipbreaker styles, the WDX type features improved chip management and reduced cutting resistance for use in low rigidity set ups.

&KDUDFWHULVWLFV DQG $SSOLFDWLRQV Design Cutting resistance during machining is balanced between central and peripheral inserts, and the relative position of each insert are optimised to provide stable drilling.

Excellent Chip Management A ޵Chip control groove“ in the centre of the breaker allows the direction of chip evacuation to be controlled. Three separate purpose-designed breakers drastically reduce chip troubles with a variety of different work materials in a variety of different conditions.

Chip management groove on each cutting edge

Series Feature

L Type Low Feed / Chip Management

G Type for Aluminium For Aluminium

G Type

H Type

General Purpose

Strong Edge Type

Appearance

Figure

Economical, Four-Cornered Insert Inserts can be used in either central or peripheral positions with two corners for each position - a total of four corners.

Versatile Tool for a Variety of Machining Applications A special hard surface treatment gives added durability, allowing stable, long-term drilling in a variety of applications including hole widening, spot facing, external turning and internal boring.

al er iph ert r Pe Ins

Ce n Ins tral ert

Ce n Ins tral ert

Central Insert

al er iph ert r Pe Ins

Peripheral Insert

New ACP300/ACK300 Grades Extend Tool Life

޵$8525$³ &RDWLQJ '/& 'LDPRQG /LNH &DUERQ &RDWHG *UDGH '/ IRU $OXPLQLXP &KDUDFWHULVWLFV New insert material for machining non-ferrous metal DL1500 offers greatly improved adhesion resistance compared to conventional tools. Ideal for drilling holes in copper alloys as well as aluminium alloys.

Holder: WDX250D3S25 Insert: WDXT073506-G (DL1500) Work Material: Diecast Aluminium alloy Cutting Conditions: vc=150m/min f=0,10mm/rev H=50mm (through hole) Wet

Relief Face

Rake Face

Central Insert

Relief Face

Rake Face

Peripheral Insert

ACK300

2

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&KDUDFWHULVWLFV ŢľSumiDrill“ WDX type for 5D drilling features a specially desinged groove shape + enlarged coolant hole for excellent chip evacuation even during hole drilling.

Large coolant hole

L/D = 5 Specially designed groove shape

Coolant supply guidehole

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:'; ' 6 New / ' Flutedesign

l

6,000

l

4,000

l

8,000

l

l

10,000

l

l

(N) 12,000

Produces an excellent surface ÂżQLVK IXOO KROH GHSWK

Amplitude in thrust direction is larger WKDQ ÀXWHV GHVLJQHG IRU XS WR / ' but drilling performance is stable even when drilling deep holes of 5L/D. Thrust

2,000

l

0

Horizontal Component of Force

l

-4,000

l

10,000

Depth L/D=4 Depth L/D=5

Poor machined surface due to chip blockage at bottom of hole (near 5 L/D)

l

(N) 12,000

l

l

-2,000

l

l

l

([SDQGHG ÀXWH GHVLJQ LPSURYHV chip evacuation for stable drilling performance even with holes up to 5 L/D.

l

l

l

Designed with emphasis on chip evacuation

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l

&KDUDFWHULVWLFV

6,000

l

4,000

However, stable drilling up to 4L/D

Chip blockage at bottom of hole

2,000

l

0

Strong rigidity allows only minute amplitude in the thrust direction

l

-4,000

l

-2,000

l

l

l

Flute design for greater rigidity of the drill enables stable drilling of deep holes up to 4 L/D.

l

l

l

Designed with emphasis on drill rigidity

l

l

8,000

l

l

:'; ' 6 Flutedesign / ' ‍ ޒ‏

Depth L/D=4 Depth L/D=5 Insert: WDXT073506-G Work Material: SUS304 Cutting Conditions: vc=150m/min f=0,05mm/rev H=130mm (Through Hole)

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Ă˜ 36

Ă˜ 55

5 Japan stock (Â )

On Request (Ć‘)

Ă˜ 63

4

Ć‘

3

Euro stock SHG (z)

Ă˜ 68

Japan stock (Â )

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2

( )

1

0 10

-

L/D

( )

20

30

40 Diameter (mm) 3

50

60

65

70

Wet

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Guide for machining tolerance: +0,05 ~ + 0,15

3

Ă˜ d2 3

L

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2

3

L

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1 2

L

Cat. No.

Ă˜d1 h7

1 2

(mm)

Ă˜D

Ă˜d1 h7

Ă˜D

Ă˜d1 h7

Ă˜D

1

Ă˜D

Fig. 3

Ă˜ d2

Fig. 2

Ă˜ d2

Fig. 1

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Dimensions (mm) L

1

88 89 90 91 92 93 94 95 96 109 110 111 112 113 114 115 116 117 118 119 123 124 125 126 127 134 135 136 137 138 139 140 143 144 158 160 162 164 166 168 170 179 181 183 185 187 189 191 193 195 197 199 201 203 205 207 209 211 213 215 222 224 226 228 230 232 234 236 238 240

29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 62 63 64 66 68 70 72 74 76 79 81 83 85 87 89 91 93 95 97 99 101 103 105 107 109 111 113 115 120 122 124 126 128 130 132 134 136 138

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2

44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 67 68 69 70 71 74 75 76 77 78 79 80 83 84 88 90 92 94 96 98 100 109 111 113 115 117 119 121 123 125 127 129 131 133 135 137 139 141 143 145 152 154 156 158 160 162 164 166 168 170

Ă˜ d1 Ă˜ d2

3

Applicable Fig. Insert

Fig. 5

WDXT 20 28 44 042004

20 30 44

Fig. 6

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WDXT 052504

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Excellent chip control at low feed rates

General purpose chipbreaker

Coated

1

Cat. No.

ACP300ACK300 DL1500

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WDXT 25 33 56 063006

25 37 56 WDXT 073506 32 41 60

32 50 60 WDXT 094008

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G Type

/ Type

25 32 56

40 54 70

(mm)

Fig. 4

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Fig.

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H Type

Strong cutting edge at higher feed rates

Dimensions(mm) Thickness Îľ

1 2 4,2 2,0 0,4 3 1 2 5,0 2,5 0,4 3 1 2 6,0 3,0 0,6 3 1 2 7,5 3,5 0,6 3 1 2 9,6 4,0 0,8 3 1 2 12,4 5,0 1,2 3 1 2 15,2 6,0 1,2 3 2 18,0 6,0 1,2

Applicable Holder WDX 130 ~ 150 WDX 155 ~ 180 WDX 185 ~ 225 WDX 230 ~ 285 WDX 290 ~ 360 WDX 370 ~ 450 WDX 460 ~ 550 WDX 560 ~ 650

6SDUH 3DUWV

2

Screw

Wrench Wrench

Recom.

Torque (Nm)

Applicable Holders WDXT 40 49,5 70 125012

BFTX 01604N TRX 06 WDX 130D2S20 ~ 150D2S20 BFTX 0204 N TRX 06 WDX 150D2S20 ~ 180D2S25 BFTY 02206 TRD 07 WDX 185D2S25 ~ 225D2S25 BFTX 02506N TRD 08 WDX 230D2S25 ~ 285D2S32 BFTX 03584 TRD 15 WDX 290D2S32 ~ 360D2S40 BFTX 0511N TRD 20 WDX 370D2S40 ~ 450D2S40 BFTX 0615N TRD 25 WDX 460D2S40 ~ 650D2S40

49,5 40

WDXT 70 156012

0,5 0,5 1,0 1,5 3,5 5,0 5,0

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50,5 51,5 52,5 53,5 54 55 56 3 57 58 WDXT 40 70 186012 59 60 61 62 63

:'; ' 6 Drill Diameter (Ă˜20,0mm)

Shank Size Flute Length L/D (Ă˜25,0mm) (2 x D)

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:';7 * Width Across Flats (6,0mm) Thickness (3,0mm) Corner Radius (0,6mm)

z Euro stock  Japan stock

4

Breaker Type

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2

:'; ' 6 :'; ' 6 :'; ' 6 :'; ' 6 :'; ' 6 :'; ' 6 :'; ' 6 :'; ' 6 :'; ' 6 :'; ' 6 :'; ' 6 :'; ' 6 :'; ' 6 :'; ' 6 :'; ' 6 :'; ' 6 :'; ' 6 :'; ' 6 :'; ' 6 :'; ' 6 :'; ' 6 :'; ' 6 :'; ' 6 :'; ' 6 :'; ' 6 :'; ' 6 :'; ' 6 :'; ' 6 :'; ' 6 :'; ' 6 :'; ' 6 :'; ' 6 :'; ' 6 :'; ' 6 :'; ' 6 :'; ' 6 :'; ' 6 :'; ' 6 :'; ' 6 :'; ' 6 :'; ' 6 :'; ' 6 :'; ' 6 :'; ' 6 :'; ' 6 :'; ' 6 :'; ' 6 :'; ' 6 :'; ' 6 :'; ' 6 :'; ' 6 :'; ' 6 :'; ' 6 :'; ' 6 :'; ' 6 :'; ' 6 :'; ' 6 :'; ' 6 :'; ' 6 :'; ' 6 :'; ' 6 :'; ' 6 :'; ' 6 :'; ' 6 :'; ' 6 :'; ' 6 :'; ' 6 :'; ' 6 :'; ' 6 :'; ' 6

Ă˜d1 h7 2

3

L

,QVHUWV Stock

13,0 13,5 14,0 14,5 15,0 15,5 16,0 16,5 17,0 17,5 18,0 18,5 19,0 19,5 20,0 20,5 21,0 21,5 22,0 22,5 23,0 23,5 24,0 24,5 25,0 25,5 26,0 26,5 27,0 27,5 28,0 28,5 29,0 29,5 30,0 31,0 32,0 33,0 34,0 35,0 36,0 37,0 38,0 39,0 40,0 41,0 42,0 43,0 44,0 45,0 46,0 47,0 48,0 49,0 50,0 51,0 52,0 53,0 54,0 55,0 56,0 57,0 58,0 59,0 60,0 61,0 62,0 63,0 64,0 65,0

3

L

+ROGHU Cat. No

Ă˜ d2 1

2

3

L

(mm)

Ă˜D

Ă˜D

Ă˜d1 h7

Ă˜D

1

1

Ă˜D

Fig. 3 Ă˜d1 h7

Fig. 1

Ă˜ d2

Fig. 1

Ă˜ d2

Guide for machining tolerance: +0,00 ~ + 0,20

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Dimensions (mm) L

101,0 102,5 104,0 105,5 107,0 108,5 110,0 111,5 113,0 126,5 128,0 129,5 131,0 132,5 134,0 135,5 137,0 138,5 140,0 141,5 146,0 147,5 149,0 150,5 152,0 159,5 161,0 162,5 164,0 165,5 167,0 168,5 172,0 173,5 188,0 191,0 194,0 197,0 200,0 203,0 206,0 216,0 219,0 222,0 225,0 228,0 231,0 234,0 237,0 240,0 243,0 246,0 249,0 252,0 255,0 258,0 261,0 264,0 267,0 270,0 278,0 281,0 284,0 287,0 290,0 293,0 296,0 299,0 302,0 305,0

1

42,0 43,5 45,0 46,5 58,0 49,5 51,0 52,5 54,0 55,5 57,0 58,5 60,0 61,5 63,0 64,5 66,0 67,5 69,0 70,5 72,0 73,5 75,0 76,5 78,0 79,5 81,0 82,5 84,0 85,5 87,0 88,5 91,0 92,5 94,0 97,0 100,0 103,0 106,0 109,0 112,0 116,0 119,0 122,0 125,0 128,0 131,0 134,0 137,0 140,0 143,0 146,0 149,0 152,0 155,0 158,0 161,0 164,0 167,0 170,0 176,0 179,0 182,0 185,0 188,0 191,0 194,0 197,0 200,0 203,0

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2

57,0 58,5 60,0 61,5 63,0 64,5 66,0 67,5 69,0 70,5 72,0 73,5 75,0 76,5 78,0 79,5 81,0 82,5 84,0 85,5 90,0 91,5 93,0 94,5 96,0 97,5 101,0 102,5 104,0 105,5 107,0 108,5 112,0 113,5 118,0 121,0 124,0 127,0 130,0 133,0 136,0 146,0 149,0 152,0 155,0 158,0 161,0 164,0 167,0 170,0 173,0 176,0 179,0 182,0 185,0 188,0 191,0 194,0 197,0 200,0 208,0 211,0 214,0 217,0 220,0 223,0 226,0 229,0 232,0 235,0

Ă˜ d1 Ă˜ d2

3

Applicable Fig. Insert

Fig. 5

WDXT 20 28 44 042004

20 30 44

Fig. 6

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rÎľ

rÎľ

WDXT 052504

rÎľ

Excellent chip control at low feed rates

General purpose chipbreaker

Coated

1

Cat. No.

ACP300ACK300 DL1500

:';7 / :';7 * :';7 + :';7 / :';7 * :';7 + :';7 / :';7 * :';7 + :';7 / :';7 * :';7 + :';7 / :';7 * :';7 + :';7 / :';7 * :';7 + :';7 / :';7 * :';7 + :';7 *

WDXT 25 33 56 063006

25 37 56 WDXT 073506 32 41 60

32 50 60 WDXT 094008

rÎľ

G Type

/ Type

25 32 56

40 54 70

(mm)

Fig. 4

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Fig.

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H Type

Strong cutting edge at higher feed rates

Dimensions(mm) Thickness Îľ

1 2 4,2 2,0 0,4 3 1 2 5,0 2,5 0,4 3 1 2 6,0 3,0 0,6 3 1 2 7,5 3,5 0,6 3 1 2 9,6 4,0 0,8 3 1 2 12,4 5,0 1,2 3 1 2 15,2 6,0 1,2 3 2 18,0 6,0 1,2

Applicable Holder WDX 130 ~ 150 WDX 155 ~ 180 WDX 185 ~ 225 WDX 230 ~ 285 WDX 290 ~ 360 WDX 370 ~ 450 WDX 460 ~ 550 WDX 560 ~ 650

6SDUH 3DUWV

2

Screw

Wrench Wrench

Recom.

Torque (Nm)

Applicable Holders WDXT 40 49,5 70 125012

BFTX 01604N TRX 06 WDX 130D3S20 ~ 150D3S20 BFTX 0204 N TRX 06 WDX 150D3S20 ~ 180D3S25 BFTY 02206 TRD 07 WDX 185D3S25 ~ 225D3S25 BFTX 02506N TRD 08 WDX 230D3S25 ~ 285D3S32 BFTX 03584 TRD 15 WDX 290D3S32 ~ 360D3S40 BFTX 0511N TRD 20 WDX 370D3S40 ~ 450D3S40 BFTX 0615N TRD 25 WDX 460D3S40 ~ 650D3S40

49,5 40

WDXT 70 156012

0,5 0,5 1,0 1,5 3,5 5,0 5,0

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50,5 51,5 52,5 53,5 54 55 56 3 57 58 WDXT 40 70 186012 59 60 61 62 63

:'; ' 6 Drill Diameter (Ă˜20,0mm)

Shank Size Flute Length L/D (Ă˜25,0mm) (3 x D)

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:';7 * Width Across Flats (6,0mm) Thickness (3,0mm) Corner Radius (0,6mm)

z Euro stock  Japan stock

5

Breaker Type

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2

3

L

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Ă˜d1 h7 2

3

L

,QVHUWV Stock

13,0 13,5 14,0 14,5 15,0 15,5 16,0 16,5 17,0 17,5 18,0 18,5 19,0 19,5 20,0 20,5 21,0 21,5 22,0 22,5 23,0 23,5 24,0 24,5 25,0 25,5 26,0 26,5 27,0 27,5 28,0 28,5 29,0 29,5 30,0 31,0 32,0 33,0 34,0 35,0 36,0 37,0 38,0 39,0 40,0 41,0 42,0 43,0 44,0 45,0 46,0 47,0 48,0 49,0 50,0 51,0 52,0 53,0 54,0 55,0 56,0 57,0 58,0 59,0 60,0

3

L

+ROGHU Cat. No

Ă˜ d2 1

1 2

(mm)

Ă˜D

Ă˜d1 h7

Ă˜D

Ă˜d1 h7

Ă˜D

1

Ă˜D

Fig. 3

Ă˜ d2

Fig. 1

Ă˜ d2

Fig. 1

Guide for machining tolerance: +0,00 ~ + 0,25

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Dimensions (mm) L

114 116 118 120 122 124 126 128 130 144 146 148 150 152 154 156 158 160 162 164 169 171 173 175 177 185 187 189 191 193 195 197 201 203 218 222 226 230 234 238 242 253 257 261 265 269 273 277 281 285 289 293 297 301 305 309 313 317 321 325 334 338 342 346 350

1

55 57 59 61 63 65 67 69 71 73 75 77 79 81 83 85 87 89 91 93 95 97 99 101 103 105 107 109 111 113 115 117 120 122 124 128 132 136 140 144 148 153 157 161 165 169 173 177 181 185 189 193 197 201 205 209 213 217 221 225 232 236 240 244 248

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2

70 72 74 76 78 80 82 84 86 88 90 92 94 96 98 100 102 104 106 108 113 115 117 119 121 125 127 129 131 133 135 137 141 143 148 152 156 160 164 168 172 183 187 191 195 199 203 207 211 215 219 223 227 231 235 239 243 247 251 255 264 268 272 276 280

Ă˜ d1 Ă˜ d2

3

Applicable Fig. Insert

Fig. 5

WDXT 20 28 44 042004

20 30 44

Fig. 6

rÎľ

rÎľ

rÎľ

WDXT 052504

rÎľ

Excellent chip control at low feed rates

General purpose chipbreaker

Coated

1

Cat. No.

ACP300ACK300 DL1500

:';7 / :';7 * :';7 + :';7 / :';7 * :';7 + :';7 / :';7 * :';7 + :';7 / :';7 * :';7 + :';7 / :';7 * :';7 + :';7 / :';7 * :';7 + :';7 / :';7 * :';7 + :';7 *

WDXT 25 33 56 063006

25 37 56 WDXT 073506 32 41 60

32 50 60 WDXT 094008

rÎľ

G Type

/ Type

25 32 56

40 54 70

(mm)

Fig. 4

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Fig.

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rÎľ

H Type

Strong cutting edge at higher feed rates

Dimensions(mm) Thickness Îľ

1 2 4,2 2,0 0,4 3 1 2 5,0 2,5 0,4 3 1 2 6,0 3,0 0,6 3 1 2 7,5 3,5 0,6 3 1 2 9,6 4,0 0,8 3 1 2 12,4 5,0 1,2 3 1 2 15,2 6,0 1,2 3 2 18,0 6,0 1,2

Applicable Holder WDX 130 ~ 150 WDX 155 ~ 180 WDX 185 ~ 225 WDX 230 ~ 285 WDX 290 ~ 360 WDX 370 ~ 450 WDX 460 ~ 550 WDX 560 ~ 650

6SDUH 3DUWV

2

Screw

Wrench Wrench

Recom.

Torque (Nm)

Applicable Holders WDXT 40 49,5 70 125012

BFTX 01604N TRX 06 WDX 130D4S20 ~ 150D4S20 BFTX 0204 N TRX 06 WDX 150D4S20 ~ 180D4S25 BFTY 02206 TRD 07 WDX 185D4S25 ~ 225D4S25 BFTX 02506N TRD 08 WDX 230D4S25 ~ 285D4S32 BFTX 03584 TRD 15 WDX 290D4S32 ~ 360D4S40 BFTX 0511N TRD 20 WDX 370D4S40 ~ 450D4S40 BFTX 0615N TRD 25 WDX 460D4S40 ~ 650D4S40

49,5 40

WDXT 70 156012

0,5 0,5 1,0 1,5 3,5 5,0 5,0

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50,5 51,5 52,5 53,5 3 54 55 WDXT 40 56 70 186012 57 58

:'; ' 6 Drill Diameter (Ă˜20,0mm)

Shank Size Flute Length L/D (Ă˜25,0mm) (4 x D)

,GHQWLÂżFDWLRQ RI ,QGH[DEOH ,QVHUW

z Euro stock

:';7 *

 Japan stock

Width Across Flats (6,0mm) Thickness (3,0mm) Corner Radius (0,6mm)

6

Breaker Type

,QGH[DEOH ,QVHUW 7\SH Ţľ6XPL'ULOOÂł

:'; 7\SH (5D) 0D[ 'HSWK [ ‘'

2

Ă˜d1 h7 2

3

L

,QVHUWV Dimensions (mm)

Stock

:'; ' 6 :'; ' 6 :'; ' 6 :'; ' 6 :'; ' 6 :'; ' 6 :'; ' 6 :'; ' 6 :'; ' 6 :'; ' 6 :'; ' 6 :'; ' 6 :'; ' 6 :'; ' 6 :'; ' 6 :'; ' 6 :'; ' 6 :'; ' 6 :'; ' 6 :'; ' 6 :'; ' 6 :'; ' 6 :'; ' 6 :'; ' 6 :'; ' 6 :'; ' 6 :'; ' 6 :'; ' 6 :'; ' 6 :'; ' 6 :'; ' 6 :'; ' 6 :'; ' 6 :'; ' 6 :'; ' 6 :'; ' 6

3

L

+ROGHU 13,0 13,5 14,0 14,5 15,0 15,5 16,0 16,5 17,0 17,5 18,0 18,5 19,0 19,5 20,0 20,5 21,0 21,5 22,0 22,5 23,0 23,5 24,0 24,5 25,0 26,0 27,0 28,0 29,0 30,0 31,0 32,0 33,0 34,0 35,0 36,0

Ă˜ d2 1

2

3

L

Cat. No

Ă˜D

Ă˜D

Ă˜d1 h7

1

1

Ă˜D (mm)

Fig. 3 Ă˜d1 h7

Fig. 1

Ă˜D

Fig. 1

Ă˜ d2

Ă˜ d2

Guide for machining tolerance: +0,00 ~ + 0,25

L

1

z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z

127,0 129,5 132,0 134,5 137,0 139,5 142,0 144,5 147,0 161,5 164,0 166,5 169,0 171,5 174,0 176,5 179,0 181,5 184,0 186,5 192,0 194,5 197,0 199,5 202,0 213,0 218,0 223,0 230,0 248,0 253,0 258,0 263,0 268,0 273,0 278,0

68,0 70,5 73,0 75,5 78,0 80,5 83,0 85,5 88,0 90,5 93,0 95,5 98,0 100,5 103,0 105,5 108,0 110,5 113,0 115,5 118,0 120,5 123,0 125,5 128,0 133,0 138,0 143,0 149,0 154,0 159,0 164,0 169,0 174,0 179,0 184,0

'HOLYHU\ RQ UHTXHVW PD[LPXP ‘ PP

2

83,0 85,5 88,0 90,5 93,0 95,5 98,0 100,5 103,0 105,5 108,0 110,5 113,0 115,5 118,0 120,5 123,0 125,5 128,0 130,5 136,0 138,5 141,0 143,5 146,0 153,0 158,0 163,0 170,0 178,0 183,0 188,0 193,0 198,0 203,0 208,0

Ă˜ d1 Ă˜ d2

3

Applicable Fig. Insert

Fig. 4

Fig. 5

WDXT 20 28 44 042004

20 30 44

(mm) Fig. 6

rÎľ

rÎľ

rÎľ

WDXT 052504

rÎľ

Excellent chip control at low feed rates

Cat. No.

ACP300ACK300 DL1500

:';7 / :';7 * :';7 + :';7 / :';7 * :';7 + :';7 / :';7 * :';7 + :';7 / :';7 * :';7 + :';7 / :';7 * :';7 + :';7 / :';7 * :';7 + :';7 / :';7 * :';7 +

WDXT 25 33 56 063006

25 37 56 WDXT 073506 32 41 60 32 50 60 2 WDXT 40 54 70 094008

H Type

General purpose chipbreaker

Coated

1

rÎľ

G Type

/ Type

25 32 56

rÎľ

z z z z z z z z z z z z z z z z z z z z z

z z z z z z z z z z z z z z z z z z z z z

Fig.

z z z z z z z

Strong cutting edge at higher feed rates

Dimensions(mm) Thickness Îľ

1 2 4,2 2,0 3 1 2 5,0 2,5 3 1 2 6,0 3,0 3 1 2 7,5 3,5 3 1 2 9,6 4,0 3 1 2 12,4 5,0 3 1 2 15,2 6,0 3

Applicable Holder

0,4

WDX 130 ~ 150

0,4

WDX 155 ~ 180

0,6

WDX 185 ~ 225

0,6

WDX 230 ~ 285

0,8

WDX 290 ~ 360

1,2

WDX 370 ~ 450

1,2

WDX 460 ~ 550

z Euro stock  Japan stock

6SDUH 3DUWV Screw

Wrench Wrench

Recom.

Torque (Nm)

Applicable Holders BFTX 01604N TRX 06 WDX 130D5S20 ~ 150D5S20 BFTX 0204 N TRX 06 WDX 150D5S20 ~ 180D5S25 BFTY 02206 TRD 07 WDX 185D5S25 ~ 225D5S25 BFTX 02506N TRD 08 WDX 230D5S25 ~ 285D5S32 BFTX 03584 TRD 15 WDX 290D5S32 ~ 360D5S40 BFTX 0511N TRD 20 WDX 370D5S40 ~ 450D5S40 BFTX 0615N TRD 25 WDX 460D5S40 ~ 650D5S40

,GHQWLÂżFDWLRQ RI 'ULOO %RG\

,GHQWLÂżFDWLRQ RI ,QGH[DEOH ,QVHUW

:'; ' 6 Drill Diameter (Ă˜20,0mm)

0,5 0,5 1,0 1,5 3,5 5,0 5,0

:';7 * Width Across Flats (6,0mm)

Shank Size Flute Length L/D (Ă˜25,0mm) (5 x D)

Thickness (3,0mm) Corner Radius (0,6mm)

7

Breaker Type

,QGH[DEOH ,QVHUW 7\SH Ţľ6XPL'ULOOÂł

:'; 7\SH 0DWHULDO *URXS ,62

P

M K S

N

Work material

Hardness (HB)

5HFRPPHQGHG &XWWLQJ &RQGLWLRQV '

125 190 Carbon steel 250 270 300 180 275 Low alloyed steel 300 350 200 High alloyed steel 325 martensitic / ferritic 200 Stainless martensitic / tempered 240 austenitic / quenched steel 180 austenitic / ferritic (Duplex) 230 180 Cast iron (GG) 260 160 Nodular cast iron (GGG) 250 Heat resistant alloy 200 Aluminium Alloy Copper Alloy

Chip breaker & Grade L ACP300 G ACP300 G ACP300 G ACP300 G ACP300 L ACP300 G ACP300 G ACP300 G ACP300 G ACP300 G ACP300 L/G ACP300 L/G ACP300 L/G ACP300 L/G ACP300 H ACK300 H ACK300 H ACK300 H ACK300 L/G ACP300 G DL1500 G DL1500

(min. - RSWLPDO - max.)

&XWWLQJ 6SHHG

Feed rate (mm/rev)

vc (m/min) 150 - - 250 150 - - 250 125 - - 230 125 - - 230 100 - - 170 150 - - 220 125 - - 200 100 - - 170 80 - - 150 100 - - 200 80 - - 160 100 - - 200 90 - - 150 100 - - 200 80 - - 150 120 - - 200 120 - - 200 90 - - 250 90 - - 150 25 - - 70 200 - - 320 180 - - 280

Ă˜13,0 ~ Ă˜18,0

Ă˜18,5 ~ Ă˜29,0

Ă˜29,5 ~ Ă˜36,5

Ă˜37,0 ~ Ă˜55,0

Ă˜56,0 ~ Ă˜65,0

0,04 - - 0,12 0,08 - - 0,24 0,06 - - 0,18 0,08 - - 0,22 0,06 - - 0,17 0,05 - - 0,14 0,06 - - 0,17 0,06 - - 0,17 0,06 - - 0,17 0,08 - - 0,24 0,06 - - 0,18 0,06 - - 0,18 0,06 - - 0,18 0,04 - - 0,18/ 0,04 - - 0,18 0,09 - - 0,32 0,09 - - 0,32 0,09 - - 0,32 0,09 - - 0,32 0,06 - - 0,18 0,06 - - 0,17 0,06 - - 0,17

0,04 - - 0,12 0,08 - - 0,24 0,06 - - 0,18 0,08 - - 0,24 0,06 - - 0,18 0,05 - - 0,14 0,06 - - 0,17 0,06 - - 0,17 0,06 - - 0,17 0,08 - - 0,24 0,06 - - 0,18 0,06 - - 0,18 0,06 - - 0,18 0,06 - - 0,18 0,06 - - 0,18 0,10 - - 0,36 0,10 - - 0,36 0,10 - - 0,36 0,10 - - 0,36 0,06 - - 0,18 0,06 - - 0,17 0,06 - - 0,17

0,04 - - 0,13 0,08 - - 0,26 0,06 - - 0,19 0,08 - - 0,23 0,06 - - 0,18 0,05 - - 0,16 0,06 - - 0,18 0,06 - - 0,18 0,06 - - 0,18 0,08 - - 0,26 0,06 - - 0,19 0,06 - - 0,19 0,06 - - 0,19 0,06 - - 0,19 0,06 - - 0,19 0,11 - - 0,39 0,11 - - 0,39 0,11 - - 0,39 0,11 - - 0,39 0,06 - - 0,19 0,06 - - 0,18 0,06 - - 0,18

0,05 - - 0,15 0,09 - - 0,29 0,07 - - 0,22 0,09 - - 0,26 0,07 - - 0,20 0,06 - - 0,17 0,07 - - 0,20 0,07 - - 0,20 0,07 - - 0,20 0,09 - - 0,29 0,07 - - 0,22 0,07 - - 0,22 0,07 - - 0,22 0,07 - - 0,22 0,07 - - 0,22 0,12 - - 0,44 0,12 - - 0,44 0,12 - - 0,44 0,12 - - 0,44 0,07 - - 0,22 0,07 - - 0,20 0,07 - - 0,20

0,06 - - 0,17 0,10 - - 0,32 0,08 - - 0,24 0,10 - - 0,29 0,08 - - 0,22 0,07 - - 0,19 0,08 - - 0,22 0,08 - - 0,22 0,08 - - 0,22 0,10 - - 0,32 0,08 - - 0,24 0,08 - - 0,24 0,08 - - 0,24 0,08 - - 0,24 0,08 - - 0,24 0,13 - - 0,48 0,13 - - 0,48 0,13 - - 0,48 0,13 - - 0,48 0,08 - - 0,24 0,08 - - 0,22 0,08 - - 0,22

0DWHULDO *URXS ,62

P

M K S

N

Work material

Hardness (HB)

5HFRPPHQGHG &XWWLQJ &RQGLWLRQV '

125 190 Carbon steel 250 270 300 180 275 Low alloyed steel 300 350 200 High alloyed steel 325 martensitic / ferritic 200 Stainless martensitic / tempered 240 austenitic / quenched steel 180 austenitic / ferritic (Duplex) 230 180 Cast iron (GG) 260 160 Nodular cast iron (GGG) 250 Heat resistant alloy 200 Aluminium Alloy Copper Alloy

Chip breaker & Grade L G G G G L G G G G G L/G L/G L/G L/G H H H H L/G G G

ACP300 ACP300 ACP300 ACP300 ACP300 ACP300 ACP300 ACP300 ACP300 ACP300 ACP300 ACP300 ACP300 ACP300 ACP300 ACK300 ACK300 ACK300 ACK300 ACP300 DL1500 DL1500

(min. - RSWLPDO - max.)

&XWWLQJ 6SHHG

Feed rate (mm/rev)

vc (m/min)

Ă˜13,0 ~ Ă˜18,0

Ă˜18,5 ~ Ă˜29,0

Ă˜29,5 ~ Ă˜36,5

Ă˜37,0 ~ Ă˜55,0

Ă˜56,0 ~ Ă˜65,0

150 - - 250 150 - - 250 125 - - 230 125 - - 230 100 - - 170 150 - - 220 125 - - 200 100 - - 170 80 - - 150 100 - - 200 80 - - 160 100 - - 200 90 - - 150 100 - - 200 80 - - 150 120 - - 200 120 - - 200 90 - - 250 90 - - 150 25 - - 70 200 - - 320 180 - - 280

0,04 - - 0,10 0,08 - - 0,20 0,06 - - 0,15 0,08 - - 0,18 0,06 - - 0,14 0,05 - - 0,12 0,06 - - 0,14 0,06 - - 0,14 0,06 - - 0,14 0,08 - - 0,20 0,06 - - 0,15 0,06 - - 0,15 0,06 - - 0,15 0,04 - - 0,15 0,04 - - 0,15 0,09 - - 0,27 0,09 - - 0,27 0,09 - - 0,27 0,09 - - 0,27 0,06 - - 0,15 0,06 - - 0,17 0,06 - - 0,17

0,04 - - 0,10 0,08 - - 0,20 0,06 - - 0,15 0,08 - - 0,18 0,06 - - 0,14 0,05 - - 0,12 0,06 - - 0,14 0,06 - - 0,14 0,06 - - 0,14 0,08 - - 0,20 0,06 - - 0,15 0,06 - - 0,15 0,06 - - 0,15 0,06 - - 0,15 0,06 - - 0,15 0,10 - - 0,30 0,10 - - 0,30 0,10 - - 0,30 0,10 - - 0,30 0,06 - - 0,15 0,06 - - 0,17 0,06 - - 0,17

0,04 - - 0,11 0,08 - - 0,22 0,06 - - 0,16 0,08 - - 0,19 0,06 - - 0,15 0,05 - - 0,13 0,06 - - 0,15 0,06 - - 0,15 0,06 - - 0,15 0,08 - - 0,22 0,06 - - 0,16 0,06 - - 0,16 0,06 - - 0,16 0,06 - - 0,16 0,06 - - 0,16 0,11 - - 0,32 0,11 - - 0,32 0,11 - - 0,32 0,11 - - 0,32 0,06 - - 0,16 0,06 - - 0,18 0,06 - - 0,18

0,05 - - 0,12 0,09 - - 0,24 0,07 - - 0,18 0,09 - - 0,22 0,07 - - 0,17 0,06 - - 0,15 0,07 - - 0,17 0,07 - - 0,17 0,07 - - 0,17 0,09 - - 0,24 0,07 - - 0,18 0,07 - - 0,18 0,07 - - 0,18 0,07 - - 0,18 0,07 - - 0,18 0,12 - - 0,36 0,12 - - 0,36 0,12 - - 0,36 0,12 - - 0,36 0,07 - - 0,18 0,07 - - 0,20 0,07 - - 0,20

0,06 - - 0,13 0,10 - - 0,27 0,08 - - 0,20 0,10 - - 0,24 0,08 - - 0,19 0,07 - - 0,16 0,08 - - 0,19 0,08 - - 0,19 0,08 - - 0,19 0,10 - - 0,27 0,08 - - 0,20 0,08 - - 0,20 0,08 - - 0,20 0,08 - - 0,20 0,08 - - 0,20 0,13 - - 0,40 0,13 - - 0,40 0,13 - - 0,40 0,13 - - 0,40 0,08 - - 0,20 0,08 - - 0,22 0,08 - - 0,22

0DWHULDO *URXS ,62

P

M K S

N

Work material

Hardness (HB)

5HFRPPHQGHG &XWWLQJ &RQGLWLRQV '

125 190 Carbon steel 250 270 300 180 275 Low alloyed steel 300 350 200 High alloyed steel 325 martensitic / ferritic 200 Stainless martensitic / tempered 240 austenitic / quenched steel 180 austenitic / ferritic (Duplex) 230 180 Cast iron (GG) 260 160 Nodular cast iron (GGG) 250 Heat resistant alloy 200 Aluminium Alloy Copper Alloy

Chip breaker & Grade L G G G G L G G G G G L/G L/G L/G L/G H H H H L/G G G

ACP300 ACP300 ACP300 ACP300 ACP300 ACP300 ACP300 ACP300 ACP300 ACP300 ACP300 ACP300 ACP300 ACP300 ACP300 ACK300 ACK300 ACK300 ACK300 ACP300 DL1500 DL1500

(min. - RSWLPDO - max.)

&XWWLQJ 6SHHG vc (m/min) 150 - - 250 150 - - 250 125 - - 230 125 - - 230 100 - - 170 150 - - 220 125 - - 200 100 - - 170 80 - - 150 100 - - 200 80 - - 160 100 - - 200 90 - - 150 100 - - 200 80 - - 150 120 - - 200 120 - - 200 90 - - 250 90 - - 150 25 - - 70 200 - - 320 180 - - 280

Feed rate (mm/rev) Ă˜13,0 ~ Ă˜18,0

Ă˜18,5 ~ Ă˜29,0

Ă˜29,5 ~ Ă˜36,5

Ă˜37,0 ~ Ă˜55,0

Ă˜56,0 ~ Ă˜65,0

0,04 - - 0,09 0,08 - - 0,17 0,06 - - 0,13 0,08 - - 0,15 0,06 - - 0,12 0,05 - - 0,10 0,06 - - 0,12 0,06 - - 0,12 0,06 - - 0,12 0,08 - - 0,17 0,06 - - 0,13 0,06 - - 0,13 0,06 - - 0,13 0,04 - - 0,13/ 0,04 - - 0,13 0,09 - - 0,23 0,09 - - 0,23 0,09 - - 0,23 0,09 - - 0,23 0,06 - - 0,13 0,05 - - 0,15 0,05 - - 0,15

0,04 - - 0,09 0,08 - - 0,17 0,06 - - 0,13 0,08 - - 0,15 0,06 - - 0,12 0,05 - - 0,10 0,06 - - 0,12 0,06 - - 0,12 0,06 - - 0,12 0,08 - - 0,17 0,06 - - 0,13 0,06 - - 0,13 0,06 - - 0,13 0,06 - - 0,13 0,06 - - 0,13 0,10 - - 0,26 0,10 - - 0,26 0,10 - - 0,26 0,10 - - 0,26 0,06 - - 0,13 0,05 - - 0,15 0,05 - - 0,15

0,04 - - 0,09 0,08 - - 0,18 0,06 - - 0,14 0,08 - - 0,17 0,06 - - 0,13 0,05 - - 0,11 0,06 - - 0,13 0,06 - - 0,13 0,06 - - 0,13 0,08 - - 0,18 0,06 - - 0,14 0,06 - - 0,14 0,06 - - 0,14 0,06 - - 0,14 0,06 - - 0,14 0,11 - - 0,28 0,11 - - 0,28 0,11 - - 0,28 0,11 - - 0,28 0,06 - - 0,14 0,06 - - 0,16 0,06 - - 0,16

0,05 - - 0,10 0,09 - - 0,21 0,07 - - 0,15 0,09 - - 0,19 0,07 - - 0,14 0,06 - - 0,12 0,07 - - 0,14 0,07 - - 0,14 0,07 - - 0,14 0,09 - - 0,21 0,07 - - 0,15 0,07 - - 0,15 0,07 - - 0,15 0,07 - - 0,15 0,07 - - 0,15 0,12 - - 0,31 0,12 - - 0,31 0,12 - - 0,31 0,12 - - 0,31 0,07 - - 0,15 0,06 - - 0,18 0,06 - - 0,18

0,05 - - 0,10 0,09 - - 0,21 0,07 - - 0,15 0,09 - - 0,19 0,07 - - 0,14 0,06 - - 0,12 0,07 - - 0,14 0,07 - - 0,14 0,07 - - 0,14 0,09 - - 0,21 0,07 - - 0,15 0,07 - - 0,15 0,07 - - 0,15 0,07 - - 0,15 0,07 - - 0,15 0,12 - - 0,31 0,12 - - 0,31 0,12 - - 0,31 0,12 - - 0,31 0,07 - - 0,15 0,07 - - 0,20 0,07 - - 0,20

8

,QGH[DEOH ,QVHUW 7\SH Ţľ6XPL'ULOOÂł

:'; 7\SH Hardness (HB)

5HFRPPHQGHG &XWWLQJ &RQGLWLRQV '

0DWHULDO *URXS ,62

Work material

125 190 Carbon steel 250 270 300 180 275 Low alloyed steel 300 350 200 High alloyed steel 325 200 martensitic / ferritic Stainless martensitic / tempered 240 austenitic / quenched steel 180 austenitic / ferritic (Duplex) 230 180 Cast iron (GG) 260 160 Nodular cast iron (GGG) 250 200 Heat resistant alloy Aluminium Alloy Copper Alloy

P

M K S

N

Chip breaker & Grade L ACP300 G ACP300 G ACP300 G ACP300 G ACP300 L ACP300 G ACP300 G ACP300 G ACP300 G ACP300 G ACP300 L/G ACP300 L/G ACP300 L/G ACP300 L/G ACP300 H ACK300 H ACK300 H ACK300 H ACK300 L/G ACP300 G DL1500 G DL1500

(min. - RSWLPDO - max.)

&XWWLQJ 6SHHG vc (m/min) 150 - - 250 150 - - 250 125 - - 230 125 - - 230 100 - - 170 150 - - 220 125 - - 200 100 - - 170 80 - - 150 100 - - 200 80 - - 160 100 - - 200 90 - - 150 100 - - 200 80 - - 150 120 - - 200 120 - - 200 90 - - 250 90 - - 150 25 - - 70 200 - - 320 180 - - 280

Feed rate (mm/rev) Ă˜13,0 ~ Ă˜18,0

Ă˜18,5 ~ Ă˜29,0

Ă˜29,5 ~ Ă˜36,5

Ă˜37,0 ~ Ă˜55,0

0,04 - - 0,09 0,07 - - 0,15 0,05 - - 0,11 0,07 - - 0,14 0,05 - - 0,11 0,05 - - 0,09 0,05 - - 0,11 0,05 - - 0,11 0,05 - - 0,11 0,07 - - 0,15 0,05 - - 0,11 0,05 - - 0,11 0,05 - - 0,11 0,05 - - 0,11/ 0,05 - - 0,11 0,08 - - 0,21 0,08 - - 0,21 0,08 - - 0,21 0,08 - - 0,21 0,05 - - 0,11 0,05 - - 0,15 0,05 - - 0,15

0,04 - - 0,08 0,07 - - 0,15 0,05 - - 0,11 0,07 - - 0,14 0,05 - - 0,11 0,05 - - 0,09 0,05 - - 0,11 0,05 - - 0,11 0,05 - - 0,11 0,07 - - 0,15 0,06 - - 0,11 0,05 - - 0,11 0,05 - - 0,11 0,05 - - 0,11 0,05 - - 0,11 0,09 - - 0,23 0,09 - - 0,23 0,09 - - 0,23 0,09 - - 0,23 0,05 - - 0,11 0,05 - - 0,15 0,05 - - 0,15

0,04 - - 0,08 0,08 - - 0,17 0,06 - - 0,12 0,08 - - 0,15 0,06 - - 0,12 0,05 - - 0,10 0,06 - - 0,12 0,06 - - 0,12 0,06 - - 0,12 0,08 - - 0,17 0,06 - - 0,12 0,06 - - 0,12 0,06 - - 0,12 0,06 - - 0,12 0,06 - - 0,12 0,09 - - 0,25 0,09 - - 0,25 0,09 - - 0,25 0,09 - - 0,25 0,06 - - 0,12 0,06 - - 0,16 0,06 - - 0,16

0,05 - - 0,09 0,09 - - 0,19 0,06 - - 0,14 0,09 - - 0,17 0,06 - - 0,13 0,05 - - 0,11 0,06 - - 0,13 0,06 - - 0,13 0,06 - - 0,13 0,09 - - 0,19 0,06 - - 0,14 0,06 - - 0,14 0,06 - - 0,14 0,07 - - 0,14 0,07 - - 0,18 0,11 - - 0,28 0,11 - - 0,28 0,11 - - 0,28 0,11 - - 0,28 0,06 - - 0,14 0,06 - - 0,18 0,06 - - 0,18

0XOWL 3XUSRVH )XQFWLRQDOLW\ Application for machining centre Slant / Inclined surface

Turning by lathes

Pre-drilled

Outer turning (max. 2xD) Plain surface / half hole

Inner turning (max. 2xD)

7\SLFDO &RRODQW 9ROXPH

Power Rating (Kw)

12

f0,24

10

f0,18

f0,12

8 f0,06

6 4 2 0

10

15

20

25

30

35

40

45

50

55

Coolant Volume ( /Min)

7\SLFDO 3RZHU 5DWLQJV

40 35 30 25 20 15 10 5

Cutting Conditions (Reference) Work Material: S50C (230HB) Cutting Speed: vc=150m/min

PH

G &RRODQW 9ROX

5HFRPPHQGH

Minimum Discharge

0

10

Drill Diameter (Ă˜D) ‍&ޒ‏DXWLRQV‍ޓ‏ Power ratings are subject to change based on conditions such as work material and cutting speed and should only be used for reference.

For drill diameters Ă˜18,5 to 55mm, coolant pressures of at least 1,0 MPa is recommended.

For drill diameters Ă˜13 to 18mm, coolant pressures of at least 2,0 MPa is recommended.

15

20

25

30

35

40

45

50

55

Drill Diameter (Ă˜D) ‍&ޒ‏DXWLRQV‍ޓ‏ Coolant volume is a factor that affects drilling performance, particularly with respect to chip evacuation and lubricity.

Coolant pressure should be set higher for smaller diameter drills. (Ă˜18,0mm or smaller) Coolant volume is usually adjusted by changing the coolant pressure provided on most CNC machines.

This table provides guideline values only. More coolant may be required depending on the machine, coolant and work material.

9

,QGH[DEOH ,QVHUW 7\SH ޵6XPL'ULOO³

:'; 7\SH (FFHQWULF 6OHHYH WAS

Type

The Eccentric Sleeve WAS Type, exclusively designed for ޵SumiDrill“ WDX Type, provides up to ±0,3mm of hole size adjustment.

øD2

øD3

ød1

L4 L2

L3 L1

'LPHQVLRQV (mm)

Cat. No.

Stock

Ød1

ØD2

ØD3

L1

L2

L3

L4

Diameter Adjustment Range (max.)

WAS 2025-48 WAS 2535-60 WAS 3240-70 WAS 4050-85

z z z z

20 25 32 40

25 32 40 50

33 42 55 60

43 60 70 80

5 7 7 7

32 46 57 64

5 6 6 6

+0,3 ~ -0,2 +0,3 ~ -0,3 +0,3 ~ -0,3 +0,3 ~ -0,3

'LDPHWHU $GMXVWPHQW Procedure 1

Reference Line

Adjust the dial on the sleeve to the reference line on the ÀDQJH RI WKH GULOO

Procedure 3

Procedure 2

Fixing screw Adjustment hash marks

Turn to a positive number to expand the hole, and to a negative number to decrease the drilling diameter.

Fixation of the adjusting sleeve.

Note 1: The dial is for reference purposes. Always measure the actual drilling diameter and adjust accordingly.

Note 2: Not usable with collet chuck type holders. Only use with a side-locking holder like Weldon.

10

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:'; 7\SH $SSOLFDWLRQ ([DPSOHV Normal wear

Good chip control

޵SumiDrill“ WDX type

Breakage

Long chips

Entangled chips

Competitor

Competitor

Automotive Component (SUS304) WDX220D2S25 WDXT063006-L(ACP300) vc=125m/min, f=0,07mm/rev, H=5mm, Through, Wet

Drill Body: Drill Insert: Conditions:

Drill Body: Drill Insert: Conditions:

Insert breakage was eliminated with improved chip control and EHWWHU VXUIDFH ¿QLVK

޵SumiDrill“ WDX type

Good chip form

޵SumiDrill“ WDX type

Structural Steel WDX190D4S25 WDXT063006-L(ACP300) vc=100m/min, f=0,06mm/rev, H=40mm, Through, Wet

Eliminated the problem of entangled chips.

޵SumiDrill“ WDX type

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Competitor

7LPHV +LJKHU (I¿FLHQF\

vf=32mm/min

2000 Holes /corner

Competitor

50

100

150

Feed rate

0

1,000

2,000

3,000

Number of holes drilled

Drill Body: Drill Insert:

Entrance: Ø60,155 Outlet: Ø60,157

Machine Component (SCM440) WDX220D3S25 WDXT063006-G(ACP300)

*RRG VXUIDFH ¿QLVK DQG good hole tolerance.

Plate (S48C) WDX600D3S40 WDXT186012-G(ACP300)

Drill Body: Drill Insert:

Conditions (Sumitomo): vc=157m/min, f=0,19mm/rev, H=19mm, Through, Wet Conditions (Competitor): vc=157m/min, f=0,15mm/rev, H=19mm, Through, Wet

Conditions (Sumitomo): vc=150m/min, f=0,16mm/rev, H=60mm, Through, Wet Conditions (Competitor): vc=30m/min, f=0,20mm/rev, H=60mm, Through, Wet

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Stable drilling performance.

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Competitor

޵SumiDrill“ WDX type

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Hole Ø (mm) 21,00

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Competitor

54-Ø 33

20,60 20,20 19,80 19,40

Drill Body: Drill Insert: Conditions:

158

Entrance Outlet

Breakage

Entrance Outlet

Automotive Component (SCM415) WDX200D5S25 WDXT063006-G(ACP300) vc=185m/min, f=0,12mm/rev, H=87mm, Through, Wet

Drill Body: Drill Insert: Conditions:

Good surface roughness.

Stable hole diameter.

Bearing Component for Windmill (42CrMo) WDX330D5S40 WDXT094008-L(ACP300) vc=146m/min, f=0,10mm/rev, H=158mm, Through, Wet

WDX shows stable drilling performance, no cutting edge breakage.

11

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Special Drill Design Check List

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Company / Contact Person

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޵SumiDrill“ WDX type

Cylindrical type

d1

1

Rectangular type

2

޵SumiDrill“ WDX type with chamfering insert

d1

Whistle notch type 3

1

2

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޵SumiDrill“ WDX type with counter boring insert

Drilling/counter bore (WDXT d1

d2

L Type

Chamfering (TP 1

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G Type

H Type

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4 2

Ø13 ~ Ø55mm

mm

3

d1 (*) (Shank diameter)

Ø20 ~ Ø40mm

mm

1+

d2

ØD + 2 - 20mm

mm

(*) (Chamfer angle)

ØDx4 and below

mm

(*) Please note that some restrictions apply

200mm and below

mm

D

(Drill diameter)

1

2

(Counter bore diameter) (Drilling depth) (*) /HQJWK IURP ÀDQJH

3mm and below

mm

(Drilling depth + counter bore depth) ØDx4 and below

mm

(Chamfer width) 4

°

15 - 60°

Additional Requests:

(Germany) SUMITOMO ELECTRIC Hartmetall GmbH Siemensring 84, D - 47877 Willich

(UK and Ireland) SUMITOMO ELECTRIC Hardmetal Ltd. Summerleys Road, Princes Risborough Buckimghamshire HP27 9PW, UK

Tel. +49(0)2154 4992-0, Fax +49(0)2154 41072 e-Mail: Info@SumitomoTool.com Internet: www.sumitomoTool.com

Tel. +44(0)1844 342081, Fax: +44(0)1844 342415 e-Mail: enquiries@sumitomo-hardmetal.co.uk Internet: www.sumitomo-hardmetal.co.uk

Distributed by:

12

E97-09/11-MD