france LIFTING SOLUTIONS
CUSTOMIZED WINCHES HANDLING AND INDUSTRIAL SYSTEMS
State of the art solutions for Oil & Gas | Research Vessels Naval industry & Submarines | Nuclear Power Plants
Founded in France over 60 years ago, Kleyfrance is a world-renowned supplier of highly customized and integrated lifting solutions for oil & gas, research vessels, naval industry & submarines, and nuclear power plant safety devices. With highly qualified people and a strong culture of innovation, we design and deliver efficient and reliable turnkey systems, responding precisely to our clients’ requirements. Kleyfrance is a flexible customer-driven organization with efficient worldwide support services. Our aim is to build long-term partnerships with our customers.
Kleyfrance IN BRIEF PIONEERING COMPANY SINCE 1955 2
Amongst more than 300 systems developed to our client satisfaction, we have recently delivered: • an 800t linear winch, the biggest single line winch ever built in the world • a dedicated lifting solution for installation and handling of heavy closing panels on the Chernobyl confinement arch • three series of high-tech antenna winches for nuclear and military submarine communications
Kleyfrance Kleyfrance IN IN BRIEF BRIEF
CLIENT CLIENT ORIENTED ORIENTED COMPANY COMPANY
The key to our success is our people. We have a great team, made up of highly qualified and dedicated individuals. At Kleyfrance, we pay attention to a positive working environment, where everyone feels recognized and actively contributes to our shared objective: customer satisfaction. Core values drive our corporate culture: work values, like professionalism, reactivity and flexibility; as well as social values, like sharing, caring and team spirit.
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Kleyfrance has solid experience in the development of a wide range of highly customized winches and handling systems for FPSO, FSU, and pipe laying barges & vessels. Kleyfrance delivers complete equipment packages including power and control systems.
Systems are motorized by dedicated power and control packages, including electrical packages, and electric and diesel HPUs. Our main applications are FPSO riser connections and mooring, pipe pulling and laying, and heavy lifting & erection.
Our customers are the prime contractors of major companies. Our projects are in most of the oil theatres worldwide, especially in ultra-deep waters. Our portfolio includes: • riser pulling systems, either installed inside an FPSO turret or onto a side balcony • mooring systems, constant tension/tie-back winches • linear winches, with capacity ranging from 50t to 800t • specific handling systems, such as spoolers, welding rotators, traction sheaves, etc. • heave compensators • Annular Traction Winches©, Fiber Rope Deployment Systems (FRDS)
OUR PRODUCTS OIL & GAS 4
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OUR PRODUCTS
1 440t Linear winch for FPSO Mooring system
OIL & GAS
550t Riser Pulling System (RPS), FPSO 2 Cidade de Paraty 3 800t Linear winch (socket Passing)
4 600t A-frame for pipe laying , Polaris Barge 5
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Wire rope socket - RPS, FPSO Cidade de Ilhabela
Linear Winches
Kleyfrance is the world leader in linear winches. With almost 100 units delivered and operating worldwide, we provide linear winches with proven design, unequaled reliability, and outstanding performances. Our linear winches can be part of an RPS (riser pulling system) or used for heavy marine/land operations, such as mooring, pipe pulling, and structure erection. Key features include: • excellent weight/size to load ratio • different layouts and working positions • continuous or intermittent motion • socket passing • inching control (very low speed) • load limitation We have recently delivered several linear winches with the world’s highest capacity: 800t.
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Kleyfrance has a long tradition in oceanography, where our innovative and pioneering frame of mind has allowed us to develop state-of-the-art deep sea winches and handling systems. Over the past four decades, we have built long-term partnerships with international research institutes and universities.
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OUR PRODUCTS OCEANOGRAPHY & RESEARCH VESSELS 6
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OUR PRODUCTS
Control console for A-frames and Deep Sea winches, Marion Dufresne II RV
OCEANOGRAPHY & RESEARCH VESSELS 30t Multipurpose Stern A-frame, Pourquoi Pas ? RV
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45t Annular Traction Winch © for steel wire and synthetic ropes, Marion Dufresne II RV
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2t corer handling booms, Marion Dufresne II RV
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Winch room, 2×5t ultra-clean CTD Annular Traction Winches ©, Marion Dufresne II RV
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Our outstanding equipment provides recognized added value to numerous research vessels throughout the world, with a portfolio including: • deep sea winches • Annular Traction Winches© especially developed for synthetic rope (coring, geology, dredging, trawling) • ultra-clean CTD winches and related handling systems • drum winches • A-frames, Launch & Recovery Systems (LARS) • piston corers (e.g. Calypso©) with auxiliaries and related handling systems (telescopic fork, booms, platforms) • sub-hull sensor deployment (TVO)
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Kleyfrance is a key supplier of DCNS, the French leader group specialized in naval defense. We have developed a range of successful antenna winches for military submarines (SNLE, Barracuda and Scorpène programs).
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OUR PRODUCTS NAVAL DEFENSE & SUBMARINES 8
OUR PRODUCTS
Antenna Winch, DCNS - Barracuda 1 submarines 2 3
NAVAL DEFENSE &antenna SUBMARINES Control panel of wire winch Antenna winches, DCNS / Brazilian Navy - Scorpène submarines
4 Pushing system for antenna winches 5
Immersed antenna winch, VLF Buoy BMTI / DCNS
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We have developed several types of winches operating either inside the submarine hull or in immersion outside the hull. Qualified for harsh environment (shock, vibration, EMC, etc.), our antenna winches are specially designed with high-tech components to comply with military specifications and achieve outstanding performance: • acoustic discretion • EMC • shock and vibration resistance • reliability, availability and maintainability Naval defense work is extremely challenging because of the strictness of the specifications and the sophistication of the required technology. Kleyfrance’s success on naval defense projects has contributed to our expertise and proven that we can meet the toughest standards on the most demanding projects.
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Since the early 1970’s, Kleyfrance has been developing anti-whip solutions for nuclear power plants, in partnership with CEA and Areva (formerly Framatome). These systems serve to prevent sudden whipping of steam pipes of reactor cooling circuit. In case of pipe failure, a significant amount of energy would be released by pressurized steam. In this instance, anti-whip systems would act to efficiently absorb this energy, ensuring the damage would not be further propagated to the rest of circuit. Kleyfrance has equipped all French nuclear power plants (58 reactors) and partnered with Framatome, then Areva, in the construction of several plants worldwide, including in South Africa, China and South Korea.
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For over 10 years, Kleyfrance has supplied these systems for 3rd generation nuclear plants (EPR), and is currently working on several projects under construction in China.
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Antiwhip restraint devices, Yangjiang NPP 1 Unit 1/2 (CPR1000MW) Reactor building Unit 1 of Ningde NPP 2 (CPR1000) 3
Crushable devices for Hainan Changjiang NPP (650MW)
OUR PRODUCTS
NUCLEAR POWER PLANTS 10
OUR PRODUCTS
CIVIL WORKS & WIRE ROPE SOCKETING
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Comprehensive set of Linear Winches, storage drums & diverter sheaves, VINCI / NOVARKA - Chernobyl Arch (for reactor confinement)
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The Kleyfrance story2started 60 years ago, with the invention of a patented wire rope socketing technique (anchorage). This technique has now many civil engineering applications, such as pre-stressed concrete and suspended roofs, requiring the tensioning of anchoraged wires and wire ropes. Historic Kleyfrance projects with this technology include Saint-Nazaire Stadium in the 60’s, Munich Stadium in 1972, and Teheran Stadium in 1977. Today, Kleyfrance continues to utilize this socketing technique in several sectors such as: • tensioning of Pylons for electricity transportation • landing stoppers for fighter aircraft
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The Kleyfrance organization reflects our will to provide customers with the highest possible added-value all along the project. Project organization: a highly skilled Project Manager attends to customer needs and ensures that everything goes smoothly, on time and on budget. Industrial chart: in order to bring real added value and achieve excellence, we focus on our core expertise (engineering, project management, commissioning and services), and subcontract the manufacturing phases to qualified suppliers. This is transparent for our customer, however, as we entirely manage the interfaces and oversee every aspect of the project up to turnkey delivery. • Engineering is a key point, as our highly customized and innovative solutions are developed 100% internally. Over 60 years of pioneering activity, we have delivered no less than 300 systems, and have developed considerable know-how in various areas related to our business. Our engineering team is split into two distinct yet closely related engineering offices: one dedicated to mechanical design, and the other to motorization, including hydraulics, electrics and automation issues. As an innovative com-
OUR ORGANIZATION
FOCUSED ON CORE EXPERTISE 12
pany, we hold several patents, especially in relation with linear winches, heavy lifting, and synthetic rope deployment winches. • Manufacturing of mechanical parts is entrusted to highly qualified subcontractors, selected for their excellence in processes such as welding, machining, heat treatment, and surface treatment. • Control command systems are developed in partnership with strategic sub-contractors. This includes electrical cubicles (power and PLC), control consoles and HMIs. Hydraulic Power Units (HPU) can be developed either 100% internally or through close partnerships. In all cases, Kley France retains full control, by defining the architecture and regulation loops, establishing detailed specifications, and running functional tests. • Assembly, commissioning and testing of the equipment are performed by our teams in our 1500 m² technical hall located close to Nantes. • Worldwide service: as per project requirements and logistics constraints, we can readily deploy our organization and teams around the globe. In this way, we can easily deliver closer to customer sites anywhere in the world, and adapt the percentage of local manufacturing and commissioning. • Worldwide product support : our Product Support Office efficiently handles all logistics and human issues related to dispatch of spare parts and onsite support. Our site engineers can be mobilized anywhere in the world on short notice for support, maintenance and operations. They hold all necessary documents to work either onshore or offshore, (eg visas, medical certificates, BOSIET and HUET training certificates).
OUR ORGANIZATION
REACTIVITY & FLEXIBILITY
Kleyfrance is a human size company: with our reasonable size and highly skilled people driven by strong team spirit, we offer our customers reactivity and flexibility. We consider this to be critical in complex industrial projects.
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Kleyfrance has a long background in the nuclear, military and oil & gas sectors. Working for demanding customers in highly complex environments has given us solid experience in quality, safety, and traceability.
Both systems play a vital role in full compliance with customer requirements.
Where applicable, our projects are third-party certified (DNV, Bureau Veritas, Lloyds Register LRQA, ABS, IRS, etc.) in accordance with international offshore rules, such as Bureau Veritas NR526, DNV 2-22 lifting appliances, DNV 2.7-1 lifting certification, API standards and even Norsok standards. Our equipment is CE certified where applicable, and can be designed for specific environments including ATEX, onshore, offshore and subsea. The Kleyfrance Quality Management System, certified ISO 9001 by DNV since 2000, ensures optimal organization with a focus on continuous improvement. In addition, our Product Quality Management system controls strict compliance with specifications and standards, closely monitoring quality every step of the way, from the purchase of each component until final certification. We detect the slightest nonconformity quickly and take rapid action to eradicate the root cause.
QUALITY
COMPLIANCE WITH MOST DEMANDING REQUIREMENTS 14
Certificate No: 111596-2012-AQ-FRA-COFRAC Rev. 1
Initial certification date: 30 March, 2000
Valid: 19 February, 2015 - 02 March, 2018
This is to certify that the management system of
KLEY FRANCE 9, Avenue Edouard Belin, 92500 RUEIL MALMAISON, France and the sites as mentioned in the appendix accompanying this certificate has been found to conform to the Quality Management System Standard:
This certificate is valid for the following scope:
Design, manufacturing, assembly, installation and commissioning of : - Winches and special equipment for deep offshore - Winches and special equipment for oceanographic research vessels - Winches and special equipment for military vessels and sub-marines - Antiwhip restraint devices for nuclear power plants - Bracing wires, aircraft stopper wire ropes and other special rope devices
Place and date: Saint Priest, 19 February, 2015
For the issuing office: DNV GL – Business Assurance Parc Technoland, 69800 Saint Priest, France
Lise-Marie BIEZ Management Representative
Lack of fulfilment of conditions as set out in the Certification Agreement may render this Certificate invalid. ACCREDITED UNIT: DNV GL Business Assurance France 1, AllĂŠe du Lazio, Parc Technoland, ZI Champ Dolin, 69800 St Priest, France. TEL:+33 (0)4 78 90 91 40. www.dnvgl.fr/certification
PROJECTS’ FOOTPRINTS
WHEREVER REQUESTED
Angola
Australia
Brazil
Hong Kong
Canada
India
China
Netherland
Egypt
Norway
Swiss
Europe
Portugal
Taiwan
Finland
Singapore
United Kingdom
France
South Africa
Ukraine
Germany
South Korea
United States of America
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PRODUCT SUPPORT Email : aftersales@kleyfrance.fr Tel : +33 1 41 39 86 80
ASSEMBLY AND TEST HALL Pôle d’Activités du Point du Jour 6 rue Nicolas Sadi Carnot 85600 Boufféré France Tel : +33 1 41 39 86 70
http://www.kleyfrance.fr Nov. 2016
HEAD OFFICE 9 Avenue Edouard Belin CS 40057 92566 Rueil-Malmaison Cedex France Tel : +33 1 41 39 86 70