/All_Products_USA_2012 by Thomas Hohenadler

shredding

transforming waste screening

into valuable resources

SIFTING

separation

composting

WELCOME TO KOMPTECH Komptech is a leading innovator in the mechanical and biological processing of solid waste and biomass. Our technology is in use around the world, helping to reduce landfill volumes, increase recycling efficiency, and transform waste into valuable raw materials and fuels. At the forefront of innovation and quality Since 1992 we have been constantly innovating and improving our products. With engineering and manufacturing centered in Austria and Germany, we offer quality and attention to detail that are second to none. For our customers, this means unsurpassed performance, durability, usability, and overall ROI.

More effective

Customer commitment

Our machines give you:

Shredding is a vital step in waste treatment. It helps separate waste for recycling. It reduces waste to a uniform particle size for further treatment. And of course, it reduces waste bulk, whether for treatment or just more efficient landfilling.

Customer benefit is at the focal point of everything we do. Our US headquarters is centrally located in Denver, reflecting our commitment to serve the entire US with rapid response, close customer attention, and the best solid-waste treatment systems and machines on the market today.

• Heavy-duty long-term reliability • Top brand components • Highest quality materials, build, and finish • Easy maintenance and excellent service

Our Terminator is a highly efficient shredder. Like all of our machines, it is extremely well-made, using name-brand components and robust engineering to stand up to long use. Ease of maintenance is built in, reducing downtime. The Terminator is just one of the many ways we help make waste treatment more effective.

technology for a better environment Komptech machines cover the key process stages in solid waste treatment â&#x20AC;&#x201C; shredding, screening, separation and composting.

contents 4 Waste and the environment 8 Komptech machinery 10 Shredding 14 Mobile trommels 16 Mobile star screens 17 Stationary star screens 18 Stationary trommels 19 Stationary post-shredder 20 Separation

Mobile and stationary machines Our mobile machines go where the work is. Engineered with low weight and compact dimensions, they also feature low-emission engines and low noise levels to meet even strict local environmental standards.

Crambo mobile

shredder

Our stationary machines are designed for large-scale applications. They can be custom-configured to meet user requirements for continuous highvolume shredding, screening, and trash separation. All of our machines are built with demanding long-term service in mind. Careful manufacturing, top-quality materials and components, and rigorous corrosion protection ensure reliable operation. Modular construction and ease of maintenance minimize downtime, while thoughtful design features enhance ease of use and operator safety.

Topturn X compost turner

22 Windsifting 23 Composting

Complete systems We can provide all-in one solutions to complex waste-treatment tasks, such as anaerobic digestion or refuse-derived fuel production. Customers benefit from proven technology and a single point of contact for service and maintenance.

Customer benefit is at the focal point of everything we do.

This brochure gives you an overview of our products and their benefits. For more details on how we can help meet your specific needs, please contact us at 720-890-9090 or go to komptechusa.com

Terminator statio

nary shredder

Stationary trommel screen TECHNOLOGY FOR A BETTER ENVIRONMENT

waste and the environment Solid-waste treatment is an important environmental issue. Landfill space is limited, and today’s energy challenges put a premium on recycling and generating energy from refuse. Increasingly, yesterday’s trash is today’s valuable raw materials. Komptech helps meet these challenges in several ways.

Terminator shredder

Crambo shredder

Composting

Anaerobic digestion pre-treatment

Composting is an efficient way to reduce organic waste, including household waste and even sewage sludge, efficiently and odorfree, converting it to a valuable product for agricultural use.

This process turns refuse into methane gas for electrical generation or as a vehicle fuel and fertilizer for agricultural use.

How Komptech helps

The Crambo shredder is ideal for shredding green waste. Its low running speed minimizes dust and noise, without sacrificing performance. Komptech trommel and star screens help remove noncompostable fractions for a better end product. Our turners control the rate of composting in open (windrow) systems.

Shredding is important to unitize particle size of the material and to separate foreign material. Our Crambo or Terminator shredders are ideal for this. Pulping is suitable for waste with high organic content. In this process, the Multistar screener separates out any oversized particles prior to the digestion process itself. A pressing process is the perfect solution for wet bio-waste, where the liquid is used for digestion and the solids are composted.

After composting, our screeners and sifters remove any remaining foreign objects, resulting in a sellable end product.

Green waste, biomass

Untreated waste wood, root stocks

Treated waste wood

Biowaste, Household waste, Bulky waste, Production waste, Packagingwaste sewage sludge residual waste commercial waste tires etc. paper etc.

Whatever your waste challenge, we help you meet it 04

Biomass and waste wood treatment Wood is a valuable raw material, and waste wood can be reclaimed for use in chip board or even as fuel. All woody biomass can be treated to derive fuel and compost.

Crambo shredd

How Komptech helps The Crambo shredder is ideal for shredding green waste. Its low running speed minimizes dust and noise, without sacrificing performance. Its output has less overlengths and less fine fractions than many other machines, and the teeth are easy to change, to cope with different input materials and output size requirements. The Multistar star screen further refines the shredded material if necessary, producing fine, medium and coarse fractions in one operation. The fine material is used for further composting, the medium material can be used as fuel, and the overlengths are shredded once again. Optional air separators and ferrous metal removers save further time and costs. Multistar screener

Waste with high grass or leaf content is often composted for decomposition before screening. Here our Topturn compost turner comes into its own, keeping triangular windrows turned for maximum composting efficiency without odors.

Yesterdayâ&#x20AC;&#x2122;s trash is todayâ&#x20AC;&#x2122;s valuable raw materials. Topturn compost

turner

WASTE AND THE ENVIRONMENT

waste and the environment mechanical waste treatment

Stationary trommel

Terminator shredder

Volume reduction

How Komptech helps

This is the most basic requirement for almost every further process, as well as simply reducing landfill volume and transport costs.

Shredding, screening, and splitting are core areas of expertise at Komptech. Mechanical treatment includes shredding and screening the material for further treatment. Our single-shaft Terminator shredder offers industry-leading performance with minimal noise and dust.

Waste splitting In this process, waste is split into fractions used for material recycling or energy recovery, such as ferrous materials, highcalorific fuel, medium-calorific fraction, and landfill fractions. It is a key part of many processes, including refuse-derived fuel production and separation of valuable materials.

Mechanical-biological waste treatment (MBT) Reducing organic waste mechanically prepares the material for volume-saving, environment-friendlier landfilling.

Biological treatment includes intensive organic decomposition by closed composting systems (tunnels) and a post-rotting process for stabilization prior to landfilling. For this phase our turners help create the perfect conditions. Our trommels and Multistar star screeners are very flexible and can be used for the different process stages.

Ballistor separator

Production of refuse-derived fuels

Separation of valuable materials

Commercial waste, production waste, and municipal waste can all be turned into fuel by separating out the high calorific fractions. This saves energy and reduces landfill volumes at the same time.

Recycling of packaging plastics is the key to effective recycling. The better this can be automated, the more effective it will be.

How Komptech helps The Terminator shredder reliably reduces waste into small pieces for further processing. Our Flowerdisc star screen separates out high calorific value pieces, with high throughput and low maintenance. The Ballistor ballistic separator can further remove oversized pieces or undesired components and separates the material into three fractions including a high-calorific, lightweight fraction for post- shredding with the Rasor. This process generates a defined refuse-derived fuel for different firing systems.

Flowerdisc separator

How Komptech helps Our Terminator or Crambo shredders reduce particles to a uniform size. The Komptech Ballistor separator splits the material mix into light fractions such as plastic film, heavier or harder fractions such as bottles, and fine particles such as caps or other small pieces. After an additional metal separation step, the plastics can be sorted according to material properties like color or chemical composition, automatically or by hand.

Rasor shredder WASTE AND THE ENVIRONMENT

Crambo shredder

komptech machinery We offer a complete range of mobile machinery for all key waste treatment applications. Our stationary machines are the answer for heavy-duty, high-volume applications. Terminator shre

dder

Shredding The first step in virtually all processes. We cover it with our Terminator and Crambo, in mobile and stationary configurations. Pages 10-13, 19

Screening Sorting waste by particle size is vital to ensure smooth process flow. At the end of a composting process screening guarantees the quality of the end product. Komptech offers a wide range of mobile and stationary trommel and star screen models. Pages 17-18 Stationary trommels

Multistar XXL mobile star screen

Separating

Rely on Komptech

Separating the waste stream into different fractions â&#x20AC;&#x201C; metallic, heavy, light, etc. â&#x20AC;&#x201C; makes efficient recycling and reclamation possible. We provide the Ballistor ballistic separator, the Flowerdisc disc separator and the mobile Hurrikan sifter. Pages 20-22

As a world leader in waste treatment machinery, we design efficiency, durability, and performance into all of our products. Whether at changing locations or a permanent facility, whether for shredding or separating, composting or screening, you can rely on Komptech machines to get the job done.

Composting Organic matter can be turned into valuable compost, while reducing volume. Our Topturn compost turner keeps compost windrows turned, for fast, odorless waste treatment. Page 23

ter

Hurrikan wind sif

Topturn

compo

st turne

r KOMPTECH MACHINERY

terminator mobile The Terminator is a low-speed, hightorque, single-shaft powerhouse. Depending on the version and the shredder gap setting, it can tackle anything from household waste to tough industrial waste with high metal content. Load-dependent variable speed gearing gives maximum throughput.

3400

3400 S

5000

5000 S

6000 S

CAT ® C9

CAT ® C13

CAT ® C18

242 kW/330 HP

328 kW/446 HP

429 kW/584 HP

max 30

max 32

max 38

Engine

Handles even difficult materials

Diesel motor:

ariable shredder gap for V different jobs

Power:

eavy-duty design, easy H maintenance

Shredding unit Drum rpm: Drum length:

9‘ 10“ / 3000 mm

Drum diameter:

ast tooth change minimizes F downtime

Loading heights

Mobile, to go where the work is

Discharge heights (10°-35°):

Loading heights:

41“ / 1050 mm

Hook: 8‘ 1“ / 2465 mm

Trailer: 9‘ 7“ / 2930 mm

Track: 10‘ 2“ / 3105 mm

Hook: 4‘ 6“ - 12‘ 0“ | 1365 - 3665 mm Trailer: 6‘ 2“ - 13‘ 6“ | 1890 - 4125 mm Track: 5‘ 7“ - 13‘ 8“ | 1690 - 4175 mm

Dimensions transport position/working position (Conveyor belt 35°) L x W x H Hook:

22‘5“ x 8‘1“ x 8‘8“ / 38‘11“ x 11‘0“ x 12‘6“ | 6840 x 2470 x 2650 / 11870 x 3350 x 3820 mm

L x W x H Trailer:

26‘3“ x 8‘2“ x 10‘8“ / 40‘9“ x 11‘0“ x 14‘1“ | 7990 x 2500 x 3255 / 12430 x 3350 x 4290 mm

L x W x H Track:

21‘8“ x 9‘4“ x 11‘6“ / 36‘11“ x 12‘7“ x 14‘1“ | 6600 x 2855 x 3495 / 11255 x 3830 x 4290 mm

Weight (dependent on equipment) Hook:

~21.0 t.sh/~18.8 t

~22.0 t.sh/~19.8 t

~21.5 t.sh/~19.4 t

~22.5 t.sh/~20.4 t

~23.5 t.sh/~21.3 t

Trailer: Track:

~23.0 t.sh/~21.0 t

~24.0 t.sh/~22.0 t

~24.0 t.sh/~21.6 t

~25.0 t.sh/~22.6 t

~26.0 t.sh/~23.5 t

~27.0 t.sh/~24.2 t

~28.0 t.sh/~25.2 t

~27.0 t.sh/~24.8 t

~28.5 t.sh/~25.8 t

~29.5 t.sh/~26.7 t

up to 55 t.sh/h up to 50 mt/h

up to 65 t.sh/h up to 60 mt/h

up to 90 t.sh/h up to 80 mt/h

up to 110 t.sh/h up to 100 mt/h

Throughput (dependent on material) Throughput benefit:

up to 50 t.sh/h up to 45 mt/h

terminator stationary The stationary Terminator brings you all the benefits of the mobile version, in a stationary machine built for electric power. You can choose between load-dependent hydraulic drive, or mechanical direct drive for the toughest materials. 500

2200

3400

3400 S

5000

5000 S

6000 S

Hydraulic rating (kW):

1 x 132

1 x 160

1 x 200

2 x 160

Mechanical rating (kW):

1 x 37

1 x 132

1 x 160

2 x 75

2 x 110

2 x 160

~ 16.6 t.sh ~ 15.1 mt ~ 15 t.sh ~ 13.6 mt

~ 17 t.sh ~ 15.5 mt ~ 15.4 t.sh ~ 14.0 mt

~ 18 t.sh ~ 16.5 mt ~ 16.5 t.sh ~ 15.0 mt

~ 17.4 t.sh ~ 15.8 mt -

~ 18.5 t.sh ~ 16.8 mt ~ 16.8 t.sh ~ 15.3 mt

* ~ 17.4 t.sh ~ 15.8 mt

Engine

Weight *only separated unit Hydraulic: (assembled unit) Mechanical:

~ 13 t.sh ~ 11.8 mt

Cutter/drum Length:

H andles even difficult materials ariable shredder gap for V different jobs ast tooth change minimizes F downtime Electric power Optional direct drive

9' 10" / 3000 mm

Diameter:

3' 5" / 1050 mm

rpm hydraulic system (min -1):

max. 29

max. 27

max. 29

max. 38

rpm mechanical system (min -1):

17 / 13

19 / 14

14 / 10

20 / 14

28 / 20

Throughput (dependent on material) Throughput benefit hydraulic (t.sh/h):

up to 35 t.sh/h up to 30 mt/h

up to 50 t.sh/h up to 45 mt/h

up to 55 t.sh/h up to 50 mt/h

up to 65 t.sh/h up to 60 mt/h

up to 90 t.sh/h up to 80 mt/h

up to 110 t.sh/h up to 100 mt/h

Throughput benefit mechanical (t.sh/h):

up to 7 t.sh/h up to 6 mt/h

up to 25 t.sh/h up to 20 mt/h

up to 35 t.sh/h up to 30 mt/h

up to 40 t.sh/h up to 35 mt/h

up to 60 t.sh/h up to 55 mt/h

up to 85 t.sh/h up to 75 mt/h

SHREDDING terminator

crambo mobile The Crambo is a low-speed, dual-shaft shredder for wood and green waste, and pretreated synthetic fractions. The low shaft speed minimizes dust and noise. Hydraulic drive with load-dependent speed control gives maximum efficiency.

High throughput, up to 110 t.sh/h / 100 mt/h (depending on model and material) Aggressive feed

Diesel motor: Power:

5000

6000

CAT ® C9

CAT ® C13

CAT ® C18

242 kW/330 HP

328 kW/446 HP

429 kW/584 HP

max 38

max 36

max 41

Shredding unit

Very consistent particle size output

Drum rpm:

uick-change screen basket for Q fast particle size adjustment

Drum diameter:

Mobile, to go where the work is

3400 Engine

Drum length:

9' 3" / 2820 mm 24" / 610 mm

Loading heights Loading heights: Discharge heights (10°-35°):

Hook: 8' 1" / 2465 mm

Trailer: 9' 7" / 2930 mm

Track: 9' 6" / 2906 mm

Hook: 4' 6" - 12' 0“ / 1365-3665 mm Trailer: 6' 2" - 13' 6" / 1890-4125 mm Track: 5' 11" - 13' 6" / 1805-4105 mm

Dimensions transport position/working position (Conveyor belt 35°) L x W x H Hook:

22'5" x 8‘1“ x 8‘8“ / 38‘11“ x 11‘0“ x 12‘6“ | 6840 x 2470 x 2650 / 11870 x 3350 x 3820 mm

L x W x H Trailer:

26‘8“ x 8‘2“ x 10‘8“ / 40‘9“ x 11‘0“ x 14‘1“ | 8120 x 2500 x 3255 / 12430 x 3350 x 4290 mm

L x W x H Track:

21‘4“ x 9‘4“ x 10‘4“ / 35‘9“ x 11‘0“ x 14‘0“ | 6495 x 2855 x 3155 / 10900 x 3350 x 4260 mm

Weight (dependent on equipment) Hook:

~ 21.0 t.sh / ~ 19.2 t

~ 22.5 t.sh / ~ 20.3 t

~ 23.5 t.sh / ~ 21.2 t

Trailer:

~ 23.5 t.sh / ~ 21.4 t

~ 25.0 t.sh / ~ 22.4 t

~ 26.0 t.sh / ~ 23.4 t

Track:

~ 27.0 t.sh / ~ 24.6 t

~ 28.0 t.sh / ~ 25.7 t

~ 29.0 t.sh / ~ 26.6 t

up to 65 t.sh/h up to 60 mt/h

up to 110 t.sh/h up to 100 mt/h

Throughput (dependent on material) Throughput benefit:

up to 50 t.sh/h up to 45 mt/h

crambo stationary The stationary Crambo gives you the same advantages as the mobile version, with even higher throughput and electric power.

3400

5000

6000

1 x 160

1 x 200

2 x 160

plant specific

plant specific*

ery consistent particle size V output

~ 17.6 t.sh ~ 16.0 mt

~ 18.5 t.sh ~ 16.8 mt

plant specific*

uick-change screen basket for Q fast particle size adjustment

Engine Power (kW): Dimensions (*only separated unit possible) L x W x H: Weight (*only separated unit possible) assembled unit:

igh throughput, up to 120 t.sh/h H / 110 mt/h (depending on model and material) Aggressive feed

Shredding tools Number of screws:

Length:

9' 3" / 2820 mm

Diameter: rpm:

24" / 610 mm max 31

Cutting elements:

max 32

max 40

134

Throughput (dependent on material) Throughput benefit:

up to 55 t.sh/h up to 50 mt/h

up to 72 t.sh/h up to 65 mt/h

up to 120 t.sh/h up to 110 mt/h

SHREDDING crambo

cribus The Cribus 3800 E redefines the term mobile drum screen. Numerous innovations create a machine with the highest level of functionality and cost-effectiveness and at the same time set new benchmarks. The drive system represents the foundation for the extremely high degree of costeffectiveness - everything on the Cribus is driven electrically, from the hopper to the discharge belts. This minimizes the energy, wear and servicing costs of the whole machine, supported by the newly developed direct "WHEELGRIP" drum drive.

Largest mobile drum screen as a central axle trailer 15% more screen area and 15% more effective screen length versus competition 20% more feed cross-section versus competition lectrical drive of all components E for highest energy efficiency New drum drive concept without chain via patented “WHEELGRIP“

2800 E

3800 E

5000 E

Engine Electrical power input (kW): Diesel generator (kW/HP):

59.5 / ~ 64

> 6.5 yd3 / > 5.0 m3

> 7.8 yd3 / > 6.0 m3

9‘ 8“ / 2950 mm

Material feeding Hopper volume: Filling height: Screening drum Diameter:

7‘ 3“ / 2200 mm

15‘ 1“ / 4600 mm

19‘ 8“ / 6000 mm

25‘ 3“ / 7700 mm

301 ft 2 / 28 m2

409 ft 2 / 38 m2

538 ft 2 / 50 m2

max. 20

Coarse fraction:

8‘ (Option 11‘ 6“) 2450 mm (Option 3500 mm)

11‘ 6“ 3500 mm

Fine fraction:

7‘ 5“ (Option 11‘ 0“) 2250 mm (Option 3350 mm)

11‘ 0“ 3350 mm

Transport dimensions LxWxH:

34‘ 9“ x 8‘ 4“ x 13‘ 1“ 10600 x 2550 x 4000 mm

39‘ 4“ x 8‘ 4“ x 13‘ 1“ 12000 x 2550 x 4000 mm

46‘ 1“ x 8‘ 4“ x 13‘ 1“ 14000 x 2550 x 4000 mm

Working dimensions LxWxH:

43‘ x 16‘5“ x 13‘1“ 13100 x 5000 x 4000 mm

53‘ 6“ x 21‘ 6“ x 13‘ 1“ 16300 x 6560 x 4000 mm

60‘ 8“ x 22‘ 4“ x 13‘ 1“ 18350 x 6560 x 4000 mm

< 17.6 t.sh / < 16.0 mt

< 20 t.sh / < 18.0 mt

< 29 t.sh / < 26.0 mt

up to 290 yd3/h / 220 m3/h

up to 350 yd3/h / 270 m3/h

Length: Effective screening area: Drum rpm (min-¹): Max. material discharge height

Dimensions

Weight:

Throughput (dependent on material) 14

Throughput benefit:

up to 220 yd3/h / 170 m3/h

mobile trommels The Maxx trommel is designed for midsize composting plants. The Mustang is intended for larger-scale applications. Both feature extra rugged hoppers, straight line hopper belt control, and automatic screen drum fill level control for smooth operation. Maxx

Mustang

Magnum

Engine Diesel engine (kW/HP):

62.5 / 84

70 / 94

96.5 / 129

Maxx E: 26 / 35

Mustang E: 30 / 40

Maxx E: 48

Mustang E: 48

> 6.5 yd3 / > 5.0 m3

> 9.1 yd3 / > 7.0 m3

9‘ 2“ / 2800 mm

10‘ 2“ / 3100 mm

Diameter:

5‘ 11“ / 1800 mm

6‘ 7“ / 2000 mm

7‘ 3“ / 2200 mm

Length:

14‘ 9“ / 4500 mm

18‘ 1“ / 5500 mm

24‘ 6“ / 7465 mm

Electrical power input (kW/HP): Diesel generator (kW/A): Material feeding Hopper volume: Filling height: Screening drum

242 ft / 22.5 m

F ixed or changeable mesh size Optional anti-dirt strips for residuals screening The heavy-duty Magnum is our largest mobile trommel, with the power to handle any job, from soils to composting to waste screening. The semi-trailer design combines full mobility with a six-support frame for stability on even the toughest terrain.

506 ft 2 / 47 m2

max. 23

max. 19

Coarse fraction:

8‘ 4“ / 2550 mm

10‘ 0“ / 3050 mm

Fine fraction:

7‘ 1“ / 2150 mm

8‘ 10“ / 2700 mm

ual-drive extended discharge D conveyors

Transport dimensions LxWxH:

36‘ 11“ x 8‘ 4“ x 13‘ 1“ 11250 x 2550 x 4000 mm

39‘ 2“ x 8‘ 4“ x 13‘ 1“ 11950 x 2550 x 4000 mm

46‘ 1“ x 8‘ 4“ x 13‘ 1“ 14040 x 2550 x 4000 mm

Working dimensions LxWxH:

43‘ 4“ x 16‘ 5“ x 12‘ 4“ 13200 x 5000 x 3750 mm

46‘ 0“ x 16‘ 5“ x 12‘ 10“ 14020 x 5000 x 3900 mm

57’ 5“ x 20’ 0“ x 12’ 10“ 17500 x 6100 x 3920 mm

opper dimensioned for large H wheel loaders

~ 17.5 t.sh / ~ 16.0 mt

~ 29.0 t.sh / ~ 26.0 mt

up to 210 yd3/h / 160 m3/h

up to 330 yd3/h / 250 m3/h

Effective screening area:

Drum rpm (min-¹):

323 ft / 30 m

RUMGRIP drive, combining the D toughness of a chain and the quietness of friction drive

Max. material discharge height

Dimensions

Weight:

2 or 3-fraction models

Fixed or changeable mesh size

Throughput (dependent on material) Throughput benefit:

up to 160 yd3/h / 120 m3/h

mobile trommels

mobile star screens The Multistar star screeners stand out with ease of operation and high performance â&#x20AC;&#x201C; 2 or 3-fraction separation with optional wind sifting and ferrous separation. The L2 and L3 models are compact for convenient use, while the XXL model stands out with very high throughput for heavy-duty jobs.

CLEANSTAR system for high selectivity regardless of material moisture Simple speed control for fast particle size change E ven the 523 yd3/hour / 400 m3/hour XXL model is still fully mobile Our Multistar Hook transportable screen deck gives solid, cost-effective performance. It sets up quickly at any location, including at forestry sites. It separates compost, bark, biomass and more into oversized and undersized particles, reliably and quietly.

Power:

Precise selectivity, even with moist materials 16

Multistar L2

Multistar L3

Multistar XXL

12 - 27.5 kW Mains operation

44 kVA / 47 HP Diesel generator

60 kVA / 64 HP Diesel generator

80 kVA / 86 HP Diesel generator

Screen segments LxW / area (ftÂ˛/m2) Multistar hook:

19'7" x 3'3" / 64.5 6000 x 1000 mm / 6

Coarse screen:

10'6" x 4'1" / 40.9 3200 x 1250 mm / 3.8

16'9" x 4'1" / 65.6 5100 x 1250 mm / 6.1

Fine screen:

19'0" x 4'1" / 77.5 5800 x 1250 mm / 7.2

29'2" x 4'1" / 117.3 8900 x 1250 mm / 10.9

Oversized >2"...3" / >60...90 mm

> 2 3/8"...3" > 60...90 mm

3/8"...1" / 2 3/8"...3" 10...25 / 60...90 mm

Undersized 0"/2"...3" / 0/60...90 mm

0 / 2 3/8"...3" 0 / 60...90 mm

0 / 3/8"...1" 0 / 10...25 mm

Oversized 11' 10" 3600 mm

9' 10" 3000 mm

11' 10" 3600 mm

Undersized 10'10" 3300 mm

10' 6" 3200 mm

Transport dimensions :

22' x 8'2" x 8'10" 3700 x 2500 x 2700 mm

35'3" x 8'4" x 13'1" 10750 x 2550 x 4000 mm

36'11" x 8'4" x 13'1" 11260 x 2550 x 4000 mm

44'11" x 8'4" x 13'1" 137000 x 2550 x 4000 mm

Working dimensions:

20'10" x 13'1" x 13'1" 6350 x 4000 x 4000 mm

46'1" x 20'8" x 13'1" 14050 x 6300 x 4000 mm

42'6" x 20'8" x 13'1" 12800 x 6300 x 4000 mm

55'9" x 21'4" x 13'1" 17000 x 6500 x 4000 mm

9.9 t.sh / 4.5 mt

17.6 t.sh / 16 mt

21.0 t.sh / 19 mt

28.7 t.sh / 26 mt

up to 196 yd3/h up to 150 m3/h

up to 235 yd3/h up to 180 m3/h

up to 523 yd3/h up to 400 m3/h

Screen sections Coarse particle: Medium particle: Fine particle:

Max. material discharge height Coarse fraction: Medium fraction: Fine fraction: Dimensions L x W x H

Fast deployment High throughput, up to 327 yd3/hour / 250 m3/hour

Multistar Hook

Weight:

Throughput (dependent on material) Throughput benefit:

up to 327 yd3/h up to 250 m3/h

stationary star screens

Multistar 2-SE

Multistar 3-SE

Fine 19'8" x 3'3" / 64.5 5985 x 1000 mm / 6 Coarse 19'3" x 3'3" / 63.1 5863 x 1000 mm / 5.9

Fine 6'7" x 2'0" to 39'4" x 4'1" 5863 x 1200 mm / 7 Coarse 6'7" x 2'0" to 39'4" x 4'1" 3998 x 1200 mm / 4.8

26 yd3 20 m3

5/16" ..... 3/4" / 8 ..... 20 mm 3/8" ..... 1" / 10 ..... 25 mm

3/8" ..... 1" / 10 ..... 25 mm

1 5/32" ..... 2 3/8" / 30 .... 60 mm 2 3/8" ..... 3 1/2" / 60 .... 90 mm 3 1/2" ..... 4 3/4" / 90 .... 120 mm

1 5/32" ..... 2 3/8" / 30 .... 20 mm 2 3/8" ..... 3 1/2" / 60 ... 90 mm 3 1/2" ..... 4 3/4" / 90 .... 120 mm

up to 196 yd3/h up to 150 m3/h

up to 523 yd3/h up to 400 m3/h

Engine Power (kW): Screen segments Length x width / area (ftÂ˛/m2):

Feed hopper

Screen sections Fine: Coarse:

Throughput (dependent on material) Throughput benefit:

For precise screening regardless of material moisture, the Multistar is the star. Selectivity is excellent, and you can change particle size at the press of a button. The 2-fraction Multistar 2-SE is compact for simplified installation, while the 3-SE model allows 3-fraction screening. Both are modular for flexible configuration, with a host of options including underbody feed metering container, feed and discharge belts, wind sifting, Fe separation, and more.

H igh throughput with precise selectivity I nsensitive to moist materials ush button control at the screen P deck to change particle size in seconds Quiet operation lexible configuration for any F application

star screens

stationary trommels Our stationary trommels are built tough for long-term service. Heavy-duty, direct-line support wheels give quiet operation, high efficiency, and low energy consumption. We offer a wide range of variable machine configurations to suit individual requirements and site conditions.

Engine

1845

2055

2255

18.5

2 x 9.2

electrical via DRUMGRIP

electrically via direct drive

Diameter (exterior):

5' 11" / 1800 mm

6' 7" / 2000 mm

7' 3" / 2200 mm

Length (exterior):

14' 9" / 4500 mm

18' / 5500 mm

240 ft / 22.5 m

320 ft / 30 m

340 ft 2 / 32 m2

39'4" x 8'4" x 13'1" 7350 x 2700 x 3400 mm

46'1" x 8'4" x 13'1" 7500 x 3100 x 3600 mm

up to 200 yd3/h / 160 m3/h

up to 240 yd3/h / 190 m3/h

Power (kW):

hroughput from 150 yd3/ T 120 m3 to 390 yd3/hour / 300 m3/hour (depending on model and material) aintenance-free direct drive M minimizes energy costs, wear, and noise Optional 3-fraction screening ptional screen segment drum O for segment change without dismantling drum Optional anti-dirt strips for residuals screening Optional carrier drum with interchangeable screening segments

System: Screening drum

Screening area:

Dimensions (without walkways) L x W x H:

21' 8" x 7' 9" x 10' 8" 6250 x 2300 x 3250 mm

Throughput (dependent on material) Throughput benefit:

up to 150 yd3/h / 120 m3/h

Engine

2278

2290

2590

25120

Power (kW):

2 x 11

4 x 7.5

4 x 9.2

electrically via direct drive

System: Screening drum Diameter (exterior): Length (exterior):

7' 3" / 2200 mm

8' 2" / 2500 mm

25' 7" / 7800 mm

29' 6" / 9000 mm

39' 4" / 12000 mm

520 ft 2 / 48 m2

610 ft 2 / 56.5 m2

660 ft 2 / 61.5 m2

910 ft 2 / 85 m2

32'6" x 9'10" x 11'10" 9800 x 3100 x 3600 mm

36'5" x 9'10" x 11'10" 11100 x 3100 x 3600 mm

36'5" x 11'2" x 13'1" 11100 x 3400 x 4000 mm

46'3" x 11'2" x 13'1" 14100 x 3400 x 4000 mm

up to 300 yd3/h up to 250 m3/h

up to 360 yd3/h up to 275 m3/h

up to 390 yd3/h up to 300 m3/h

Screening area (ftÂ˛): Dimensions (without walkways) L x W x H:

Throughput (dependent on material) Throughput benefit: 18

up to 300 yd3/h up to 250 m3/h

rasor

5400 Engine Power (kW):

250

Material feed Type: Number of screws:

electric 3 x 7.5 kW 3

Cutter/rotor Length:

4' 4" / 1320 mm

Diameter:

3' 3" / 1000 mm

rpm: Cutters: Screen basket hole size:

149 3 x 18 1", 1 3/16", 1 9/16", 2 3/8" / 25, 30, 40, 60 mm

Dimensions Length:

13' 2" / 4007 mm

Width:

8' 10" / 2689 mm

Height:

8' 5" / 2570 mm

Weight (t.sh):

17.6 t.sh / 16 mt

Throughput (dependent on material) Throughput benefit (t.sh/h):

up to 16.5 / 15 mt/h

The Rasor is a post-shredder for the generation of refuse derived fuels from pre-treated waste fractions. The continuous material feed using one or more feed screws ensures uniform power consumption. The material is shredded (practically dust-free) by low-running cutters in the enclosed shredding unit. The automatic cutting gap adjustment guarantees minimum energy expenditure during the shredding process. Toolless replacement of the counter-cutter, all wearing parts and screen baskets ensures extremely short servicing times.

c ontinuous material feed with automatic cutting gap adjustment for uniformly low power consumption l ow rotor speed ensures shredding with low levels of dust and noise s wivelling counter-cutter carrier provides optimal service accessibility replacement of wearing parts without the need for tools means minimal servicing times stationary post-shredder

ballistor The Komptech Ballistor is a stationary single-stream separator that combines ballistic separation with screening, to separate out recyclables and reusable fractions from the waste stream. In a single operation, it separates according to 2/3 dimensional, rolling/cubic/rigid, flat/soft/ narrow, and undersized/oversized. The Ballistor offers a choice of separation into 3 or 4 fractions, in light, medium, and heavyduty configurations.

6300

6400

8300

8400

10300

10400

12300

12400

Power (kW):

5.5

11.0

Screen

Number of screening elements:

Length screening elements:

18' 4" 5600 mm

22' 4" 6800 mm

18' 4" 5600 mm

22' 4" 6800 mm

18' 4" 5600 mm

22' 4" 6800 mm

18' 4" 5600 mm

22' 4" 6800 mm

18' 4" 5600 mm

22' 4" 6800 mm

Screening area:

104 ft² 9.6 m²

125 ft² 11.6 m²

155 ft² 14.4 m²

188 ft² 17.4 m²

207 ft² 19.2 m²

251 ft² 23.3 m²

257 ft² 23.9 m²

313 ft² 29.1 m²

309 ft² 28.7 m²

376 ft² 34.9 m²

omplete separation in one C operation

Dimensions Length:

24' 6" 7475 mm

28' 6" 8675 mm

24' 6" 7475 mm

28' 6" 8675 mm

24' 6" 7475 mm

28' 6" 8675 mm

24' 6" 7475 mm

28' 6" 8675 mm

24' 6" 7475 mm

28' 6" 8675 mm

High selectivity

Width:

roven, highly efficient drive with P low power consumption

7' 10" 2400 mm

10' 8" 3250 mm

13' 5" 4100 mm

16' 3" 4960 mm

19' 1" 5810 mm

Height (without inlet cap):

6' 4" 1930 mm

Transport Width:

7' 1" 2150 mm

9' 10" 3000 mm

12' 11" 3940 mm

15' 9" 4800 mm

18' 6" 5650 mm

Weight (machine only):

6.4 t.sh 5.75 mt

7.2 t.sh 6.5 mt

7.7 t.sh 7.0 mt

8.5 t.sh 7.75 mt

9.4 t.sh 8.5 mt

10.2 t.sh 9.25 mt

10.8 t.sh 9.75 mt

11.6 t.sh 10.5 mt

12.1 t.sh 11.0 mt

13.0 t.sh 11.75 mt

130 yd3/h 100 m3/h

155 yd3/h 120 m3/h

170 yd3/h 130 m3/h

195 yd3/h 150 m3/h

210 yd3/h 160 m3/h

235 yd3/h 180 m3/h

260 yd3/h 200 m3/h

290 yd3/h 220 m3/h

Built rugged for long service life and low operating costs Configurable for any application

Throughput (dependent on material) Throughput benefit up to:

4400

Engine

Number of fractions:

xtraordinary range of E applications – municipal waste (household and commercial), recyclables (plastics, waste paper), construction site waste

4300

80 yd3/h 60 m3/h

105 yd3/h 80 m3/h

flowerdisc

Flowerdisc Engine Power (kW) (dependent on configuration):

17.5-22

Screen segments fine or coarse Length x Width:

FD 40: 19‘ 2“ x 3‘ 11“ FD 80: 19‘ 11“ x ‘ 11“ FD 40: 5840 x 1200 mm FD 80: 6080 x 1200 mm

Screen sections (standard) Type: FD 40: or FD 80:

Separation range 1" - 2" / 30 .... 50 mm 2" - 4" / 80 .... 100 mm

Throughput (dependent on material) Throughput benefit:

The Komptech Flowerdisc is a new technology for screening pre-shredded commercial, bulk, and bio-waste. It combines high throughput, selectivity, and resistance to contaminants. The material is moved and screened by rugged steel discs. Movable jacketed tubes between the discs prevent contraries from seizing up and causing blockages.

up to 45 t.sh/h up to 40 mt/h

pecially designed for separating S out oversized particles from commercial, household, bulk, and fresh bio-waste High throughput (up to 45 t.sh/h / 40 mt/h), low energy consumption obust design for smooth, R low-wear operation Modular design allows flexible configuration for almost any situation

separation

hurrikan The Komptech Hurrikan is a mobile, highperformance windsifter that efficiently separates out oversized and undersized particles from the waste stream. It is very compact for its class, making it easy to integrate into a waste stream. It uses a patented â&#x20AC;&#x153;pressure-suctionâ&#x20AC;? process to separate out plastic very effectively.

utstanding wind sifting O performance using pressuresuction combined with vibration ver 90% selectivity, thanks to O precise adjustment for material properties ompact dimensions make it C easy to integrate into existing processing lines

Hurrikan

Hurrikan S

Engine Electical power input (kW):

Diesel generator (kVA/HP):

48 / 51

60 / 64

Material feeding Filling width: Filling height:

5' 3" / 1600 mm

adjustable from 6' 5" to 7' 5" adjustable from 1950 to 2250 mm

Blower power Pressure blower (kW):

7.5

Suction and feed blower (kW):

2 x 15

8' 8" / 2650 mm

27' 3" x 8' 4" x 13' 1" 8300 x 2550 x 4000 mm

36' 1" x 8' 4" x 13' 1" 11000 x 2550 x 4000 mm

26' 8" x 9' 10" x 13' 5" 9420 2730 x 4000 mm

36' 1" x 8' 4" x 13' 1" 12310 x 3460 x 4000 mm

7.2 t.sh 6.5 mt

11.0 t.sh 10.0 mt

up to 44 yd3/h up to 40 m3/h

up to 66 yd3/h up to 60 m3/h

Material discharge Max. discharge height: Dimensions Transport dimensions L x W x H: Working dimensions L x W x H: Weight: Throughput (dependent on material) Throughput benefit:

Topturn X53

Topturn X60

Topturn X67

Cat 速 C9

CAT 速 C13

242 kW / 330 HP

328 kW / 446 HP

3' 11" / 1200 mm

4' 7" / 1400 mm

5' 9" / 1750 mm

0 - 195

0 - 160

16' 5" / 5000 mm

18' 8" / 5700 mm

21' 0" / 6400 mm

Engine Diesel engine: Power: Turning device Drum diameter: Drum rpm: Windrow dimensions Max. intake width: Max. intake height:

7' 10" / 2400 mm

9' 2" / 2800 mm

10' 2" / 3100 mm

~ 7.8 yd2 / ~ 6.5 m2

~ 10.2 yd2 / ~ 8.5 m2

~ 12.6 yd2 / ~ 10.5 m2

I: 0-2.5 mph I: 0-4 km/h

I: 0-2.5 mph II: 0-3.7 mph I: 0-4 km/h II: 0-6 km/h

I: 0-2.5 mph II: 0-4.4 mph I: 0-4 km/h II: 0-7 km/h

I: 0-2.5 mph II: 0-3.7 mph I: 0-4 km/h II: 0-6 km/h

I: 0-2.5 mph II: 0-5.0 mph I: 0-3 km/h II: 0-7 km/h

Transport dimensions Wheel:

17' 7" x 9' 10" x 9' 10" 5350 x3000 x 3000 mm

20' 3" x 9' 10" x 11' 4"

22' 2" x 9' 10" x 11' 4"

Transport dimensions Track:

17' 7" x 8' 4" x 9' 10" 5350 x 2550 x 3000 mm

19' 9' x 8' 8" x 11' 4"

21' 7" x 9' 10" x 11' 8"

Working dimensions Wheel:

13'10" x 17' 7" x 15' 2" 4220 x 5350 x 4525 mm

13' 10" x 19' 10" x 16' 6"

16' 4" x 22' 2" x 17' 11"

Working dimensions Track:

13' 1" x 17' 7" x 14' 10" 3980 x 5350 x 4525 mm

13' 1" x 19' 10" x 16' 2"

15' 6" x 22' 2" x 17' 7"

Weight Wheel / Track (t.sh):

~ 13.8 t.sh / ~ 14.6 t.sh ~ 13.5 mt / ~ 14.0 mt

~ 15.4 t.sh / ~ 16.2 t.sh ~ 15.0 mt / ~ 15.5 mt

~ 23.2 t.sh / ~ 24.3 t.sh ~ 21.0 mt / ~ 21.3 mt

up to 4600 yd3/h up to 3500 m3/h

up to 6000 yd3/h up to 4500 m3/h

Max. windrow cross-section:

Travelling speed (I standard, II optional) Track (mph): Wheel (mph): Dimensions L x W x H

topturn x The Komptech Topturn X is a selfpropelled compost turner for triangular windrows. Hydrostatic drive and a solid telescopic frame give it great mobility, and optional tracks give it ability to negotiate any terrain. The ergonomically designed driver cabin is comfortable. A large hydraulic drum helps make mixing operation smoother and more precise.

heel or track drive to cover any W terrain conditions High throughput, up to 6000 yd3/hour (depending on model and material) ivoting cabin, for fast transition P from transportation to working position Optional side displacement unit for maximum use of space at smaller sites

Throughput (dependent on material) Throughput benefit:

up to 4600 yd3/h up to 3500 m3/h

composting

Komptech is the innovation and quality leader in machines for:

• Waste shredding • Waste separation • Waste pretreatment • Recyclable separation • Composting • Biomass and waste wood treatment

Komptech USA Inc. [P] (720) 890-9090 [F] (720) 890-5907 [E] info@komptechusa.com

www.komptechusa.com We reserve the right to make technical changes due to ongoing development. USA2012