AIM AccuForm Synchro [AFM-3DS] by KOPLAS Group

AFM 3D8 S AFM 3D12 S AFM 3D13 S AFM 3D16 S

AccuForm Synchro

Performance in CNC Wire Bending

SERIES

AFM-3D AFM-3D SS shown shown without without safety safety barrier barrier for for display display purposes. purposes.

AccuForm Synchro FEATURES & BENEFITS Concurrent Operations: Dual processor allows programming a part while running production Production Statistics for cost estimating & scheduling XYZ, DXF & optional Solid Modeling STEP & IGES file import Animation / graphic simulation allows you to see programmed moves before running production Remote, off-line programming with stand-alone software or through installed network card. Color LCD Touch screen monitor and industrial grade sealed keyboard for data entry Simple programming with Microsoft Windows® based operating system Exceptional accuracy and repeatability

The AccuForm Modular Series machine joins our "Synchro Technology" providing a refined bender with an expandable base. Versatility, Flexibility and Modular Frame construction provides you with an unparalleled CNC 3D Wire Former, brought to you by the pioneers in modularity of wire forming equipment. Multiple Mandrel Indexing Bending Head All AFM 3D S Benders come with the Synchro Head bender design. The Patent Pending Synchro Head is not only the most unique but most vers atile bending head on the market. Synchro technology is a hybrid configuration of our Turret head coupled with three rotary satellite benders! This enables the end user to have their choice of turret forming, rotary mandrel forming or both. Press brake style bends, perfectly round eye-loops, off plane bending, programmable tool configurations, tube forming, the capabilities of the Synchro design are endless. In addition, the forming pins can be easily replaced as need ed. The multi-mandrel tool cluster holds round pins, roller tools, and sharp bend dies… all of which are user replaceable. The slide action cutter provides burr-free square cuts and is capable of a “zero length” cut-off. In addition, one of the benders can be equipped with cutting tools for smaller wires, eliminating the need to reverse the feed in order to cut.

Sealed, oversize bearings for low maintenance operation Ultra Options for even faster feed and bending speeds Double acting cutting system for high tensile wire provides the strongest cut in the market One keystroke transition between Metric and English units of measure Video camera for remote machine monitoring or video conferencing Group individual part programs for production of complete assemblies or program to make alternating parts Programmable delay or hold functions to match downstream operations in work cells Spiral software function allows user to define any spiral with just three numbers (O.R., I.R. and distance between spirals) Easily accessible tooling for minimal setup and changeover time Hardened and precision ground tool steel moving parts for exceptional wear and tool life Spare I/O's for interconnection of auxiliary equipment such as robotics, threading units, & inspection devices Highest overall production speeds in the industry Network ready for "Dial-A-Service" Serial, Ethernet & USB Ports Robust safety barrier with safety interlock door included Unlimited rotation of Bending Arm, Turret, Bender and Mandrel Benders for maximum efficiency and reliability Fully automated payoff unit included: 5Hp, 2000 Kgr (4500 Lbs) capacity Temperature controlled electronics cabinets with washable filters Two years Parts & Labor, limited warranty

SYNCHRO SERIES

SmartCode for Automatic Programming of frames, eye loops, rings & spirals

Graphic Representation of Installed Tools on Machine

Expandability - Versatility All 3D benders can be expanded by simply separating and inserting the appropriate modules. Adding modules for inline secondary operations such as chamfering, threading, undercutting and flattening can extend the versatility of your AccuForm Synchro machine. Stand-alone floor mounted units are available for chamfering, threading, ball-end radius and cold heading. Robotics or Multi axes pick and place units can automatically transfer formed parts to secondary machine operations. Wire Bending Made Easy The AccuForm modular line of 2D & 3D programmable CNC steel wire benders make virtually any kind of simple or complex parts from round and profiled wire. Using AIM’s SmartEditor® program, a variety of different shapes can easily be designed. SmartCode can be used for standard shapes such as rings, polygons and spirals by simply entering the desired lengths, number of sides or diameters. DXF files can be imported from your CAD system. Animation Simulation shows the part being formed before production begins allowing changes to be made prior to machine operation. “Dial-a-Service” allows access to any machine worldwide via internet allowing diagnostics to be performed within minutes. The AFM 3D S Series is backed by a two-year limited Parts and Labor Warranty, the most comprehensive in the market.

AFM-3D AFM-3D SS shown shown without without safety safety barrier barrier for for display display purposes. purposes.

SERIES

Production Production Animation Animation With With Collision Collision Detection Detection Makes Makes Programming Programming Seamless! Seamless!

Unlimited Unlimited Rotation Rotation of of Bender Bender Arm Arm

Synchro Head with Indexing Tool Changer

Simple Simple Programming Programming Interface. Interface. SmartEditor速 SmartEditor速 helps helps with with programming. programming. User User only only needs needs to to add add feed feed length, length, bend bend angle, angle, radius radius size size & & tool tool configuration configuration

Dual Dual Action Action Cutter Cutter

Dual Dual Size Size Straightener Straightener Rollers Rollers for for Wide Wide Range Range of of Wire Wire Diameters Diameters

Instant Instant Production Production Estimates Estimates and and Material Material Consumption Consumption

Programmable Programmable Satelite Satelite Mandrel Mandrel Benders Benders

Programmable Programmable Turret Turret Tool Tool Changer Changer

Machine Model

AFM AFM 3D8 3D8 SS AFM AFM 3D12 3D12 SS AFM AFM 3D13 3D13 SS AFM AFM 3D16 3D16 SS

(Millimeters) Wire Wire Diameter Diameter Range Range (Millimeters) 2mm 2mm -- 8mm 8mm (Inches) 0.080”0.080”- 0.315” 0.315” Wire Wire Diameter Diameter Range Range (Inches) 550 550 N/mm N/mm²² Max. Max. Wire Wire Tensile Tensile at at Max. Max. Wire Wire Diameter Diameter Max. Max. Wire Wire Tensile Tensile at at Max. Max. Wire Wire Diameter Diameter ((kPSI kPSI)) 80 80 kPSI kPSI

*4mm *4mm -- 12mm 12mm *0.160”*0.160”- 0.472” 0.472” 550 550 N/mm² N/mm² 80 80 kPSI kPSI

*5mm *5mm -- 13mm 13mm *0.197”*0.197”- 0.500” 0.500” 550 550 N/mm² N/mm² 80 80 kPSI kPSI

*6mm *6mm -- 16mm 16mm *0.236”*0.236”- 0.629” 0.629” 550 550 N/mm N/mm²² 80 80 kPSI kPSI

+/+/- 0.006mm 0.006mm

0.0002” 0.0002” 120 120 m/min m/min 394’ 394’ f/min f/min

0.0002” 0.0002” 85 85 m/min m/min 280’ 280’ f/min f/min

0.0002” 0.0002” 80 80 m/min m/min 262’ 262’ f/min f/min

0.0005° 0.0005° 2000 2000°°/sec /sec Unlimited Unlimited

0.0005° 0.0005° 1600 1600°°/sec /sec Unlimited Unlimited

0.0005° 0.0005° 1200 1200°°/sec /sec Unlimited Unlimited

0.0005 0.0005°° 1200°/sec 1200°/sec Unlimited Unlimited

Optional Equipment

Performance Specifications Feeder Axis #1 Wire Wire Feed Feed Resolution Resolution (Millimeters) (Millimeters) Wire Wire Feed Feed Resolution Resolution (Inches) (Inches) Max Max Wire Wire Feed Feed Speed Speed (Meters) (Meters) Max Max Wire Wire Feed Feed Speed Speed (Feet) (Feet)

Bender Axis #2 Bender Bender Resolution Resolution Max Max Bender Bender Speed Speed Max Max Bender Bender Angle Angle

AccuThread

Z-Axis #3 Z-Axis Z-Axis Resolution Resolution

0.0004° 0.0004° 600 600°°/sec /sec Unlimited Unlimited

0.0004° 0.0004° 500 500°°/sec /sec Unlimited Unlimited

0.0004 0.0004°° 400 400°°/sec /sec Unlimited Unlimited

300mSec 300mSec

Mandrel Mandrel Axis Axis Resolution Resolution Mandrel Mandrel Axis Axis Speed Speed

0.0004° 0.0004° 1500°/sec 1500°/sec

0.0004° 0.0004° 1200°/sec 1200°/sec

0.0004° 0.0004° 900°/sec 900°/sec

0.0004 0.0004°° 800°/sec 800°/sec

Maximum Maximum Mandrel Mandrel Axis Axis Rotation Rotation

Unlimited Unlimited

Z-Axis Z-Axis Speed Speed Maximum Maximum Z-Axis Z-Axis Rotation Rotation

Single End Threading Module

Turret Axis #4 Turret Turret Axis Axis ToolChange ToolChange Time Time

Bender Mandrel Axis #5

Set-Up Time Same Same Wire Wire Diameter Diameter Change Change Feeder Feeder Rollers Rollers & & Bending Bending Tools Tools

22 minute minute

15 15 minutes minutes

Power Consumption, Electrical & Air Requirements 66 77 400V 400V or or 480V, 480V, 33 phase phase -- all all models*** models***

Average Average Power Power Consumption Consumption (KW/h)** (KW/h)** Electrical Electrical Requirement Requirement

44 50/60 50/60 Hz Hz

Installed Installed Power Power Air Air Requirements Requirements

50KVA 50KVA 55KVA 55KVA 100 100 PSI PSI @ @ 22 SCFM SCFM -- all all models models

77KVA 77KVA

99 105KVA 105KVA

Dimensions & Weight (Machine (Machine weight weight only only // not not for for shipping) shipping) Width, Width, Depth Depth & & Height Height (meters) (meters)

2.59 2.59 xx 2.08 2.08 xx 2.13 2.13

3.04 3.04 xx 2.13 2.13 xx 2.13 2.13

3.556 3.556 xx 2.2 2.2 xx 2.13 2.13

Width, Width, Depth Depth & & Height Height (inches) (inches)

102” 102” xx 82” 82” xx 84” 84”

120” 120” xx 84” 84” xx 84” 84”

140” 140” xx 90” 90” xx 84” 84”

4300 4300 Kg Kg 9460 9460 Lbs Lbs

4700 4700 Kg Kg 10340 10340 Lbs Lbs

5500 5500 Kg Kg 12125 12125 Lbs Lbs

7000 7000 Kg Kg 15400 15400 Lbs Lbs

Gross Gross weight weight (Kg) (Kg) Gross Gross weight weight (Lbs) (Lbs)

AccuPress

Versatility

Modular Inline Press Station

Total Total Bending Bending Tools Tools (Positive (Positive & & Negative) Negative) Total Total Bending Bending Pins Pins

10 10

** Additional Additional tooling tooling required required for for less less than than lower lower range range wire wire diameter diameter ** ** Power Power Consumption Consumption Data Data isis measured measured on on average average production production parts. parts. Actual Actual values values might might vary vary and and are are part part specific specific *** *** Please Please specify specify on on order order

Automated Automated Industrial Industrial Machinery, Machinery, Inc. Inc. © ©2012 2012 The The Manufacturer Manufacturer Reserves Reserves the the right right to to alter alter any any data data and/or and/or photos photos provided provided in in this this brochure brochure without without notice. notice.

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