Murata Wiedemann prebijalno orodje

Superior Solutions for Sheet Metal Fabricators

MURATA WIEDEMANN Turret Punch Press Tooling t ."3"5)0/ 1-645. t t )&"7: %65: t 2 t 7"3*500- "650 */%&9 t 76-$"/ t 4-6( '3&& 速 %*&4 t 41&$*"- 4)"1&4

PN 2011

WORLDWIDE HEADQUARTERS:

1295 Lund Boulevard, Anoka, Minnesota 55303 USA Tel 763.421.0230 Fax 763.421.0285 Toll Free: Tel 800.328.4492 Fax 800.541.0285 mate.com TRUSTED I QUALITY I SERVICE I SOLUTIONS

1"35 /6.#&3 */%&9

PART NUMBER INDEX

1 500- 5:1& P-Punch

1

"

45&&- 5:1& A - M2 Steel 0 - A2 Steel

.

500-*/( 5:1& M - Marathon 2 - 112 Style 4 - 114 Style H - Heavy Duty

%

"

Add punch size as final digits for complete part number

4)"1& 0 - Round 1 - Rectangle 2 - Oval 3 - Square 4 - Single ‘D’ 5 - Double ‘D’ B - Special C - Special

$-&"3"/$& A - 0.000(0.0)

%

'

Add punch size as final digits for complete part number

45"5*0/ 4*;&

W - Vulcan V - Varitool

% 500- 5:1& D - Die

45&&- 5:1& 0 - A2 Steel 2 - S7 Steel

500-*/( 5:1&

45"5*0/ 4*;&

M - 114 Slug Free R - 112 Slug Free 2 - 112 Style 4 - 114 Style H - Heavy Duty W - Vulcan V - Varitool

4 500- 5:1& S - Stripper

.

45&&- 5:1& 6 - 4150 Steel

.

500-*/( 5:1& M - Marathon

%

45"5*0/ 4*;&

W - Vulcan

4)"1& 0 - Round 1 - Rectangle 2 - Oval 3 - Square 4 - Single ‘D’ 5 - Double ‘D’ B - Special C - Special

"

$-&"3"/$& 0 - 0.000(0.0) B - 0.004(0.1) C - 0.006(0.15) D - 0.008(0.2) E - 0.010(0.25) F - 0.012(0.3) G - 0.014(0.35) H - 0.016(0.4) J - 0.018(0.45) K - 0.020(0.5) L - 0.022(0.55) M - 0.024(0.6)

4)"1& 0 - Round 1 - Rectangle 2 - Oval 3 - Square 4 - Single ‘D’ 5 - Double ‘D’ B - Special C - Special

N - 0.026(0.65) P - 0.028(0.7) Q - 0.030(0.75) R - 0.032(0.8) S - 0.034(0.85) T - 0.036(0.9) U - 0.038(0.95) V - 0.040(1.0) W - 0.042(1.05) X - 0.048(1.1) Y - 0.050(1.15) Z - 0.054(1.2)

Add punch size as final digits for complete part number

$-&"3"/$& A - 0.000(0.0)

&9".1-&4y A 0.500(12.7) x 1.500(38.1) rectangular MarathonÂŽ punch, die and stripper for 0.060(1.5) mild steel will have the following part numbers:

A 1.125(28.6) square MarathonÂŽ punch, die and stripper for 0.040(1.0) mild steel will have the following part numbers:

Punch Die Stripper

Punch Die Stripper

PAMD1A D0MD1F** S6MD1A

0.500 X 1.500 0.500 X 1.500 0.500 X 1.500

*O NFUSJD Punch Die Stripper

PAMD3A D0MD3D** S6MD3A

1.125 1.125 1.125

*O NFUSJD PAMD1A D0MD1F** S6MD1A

12.70 M 38.10 12.70 M 38.10 12.70 M 38.10

Punch Die Stripper

PAMD3A 28.60M D0MD3D** 28.60M S6MD3A 28.60M

** For best piece-part quality, MATE recommends a die clearance to be 20% of material thickness.

STANDARD SHAPES: rectangle

square

quad “D�

round

hexagon octagon

oval

single“D� double “D� triangle

diamond

[Dimensions in Inches(mm)] Š Mate Precision Tooling | 1295 Lund Boulevard, Anoka, Minnesota 55303 USA. Phone: 763.421.0230 Fax: 763.421.0285 | www.mate.com

PN2011

5"#-& 0' $0/5&/54 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29

112 STYLE for CENTRUM 1000, 2000, 2500 MAGNUM 1250 114 STYLE for CENTRUM 3000, 3500 - 34, 36, 40 Station Single Track 112 STYLE for CENTRUM 3000, 3500 - 34, 36, 40 Station Single Track 114 STYLE for CENTRUM 3000, 3500 - 34, 36, 40 Station Double Track 112 STYLE for CENTRUM 3000, 3500 - 34, 36, 40 Station Double Track 114 STYLE for MAGNUM 2125 112 STYLE for MAGNUM 2125 114 STYLE for MAGNUM 5000 52 Station VECTRUM 5000 52 Station 112 STYLE for MAGNUM 5000 52 Station VECTRUM 5000 52 Station 114 STYLE for MAGNUM 5000 36, 46, 60 Station VECTRUM 5000 60 Station 112 STYLE for MAGNUM 5000 36, 46, 60 Station VECTRUM 5000 60 Station 114 STYLE for Motorum 112 STYLE for Motorum 114 STYLE for VECTRUM 3000α 112 STYLE for VECTRUM 3000α Punch and Die Maintenance MATE MARATHON® Punch Straight Before Radius (SBR) and Grind Life Punch Shear Specifications Punch Holder Set-up Dimensions Custom Angle Settings Mate Special Shapes Mate Special Shapes Add-Ons

30 31 32 33 34 35 36 37 38

TABLE OF CONTENTS

Part Number Index Table of Contents Side by Side Comparison Side by Side Comparison MATE MARATHON® SYSTEM Punches, Strippers, and Dies MATE MARATHON® Punches, Strippers and Dies Critical Dimensions 114 SYSTEM Punches and Dies 114 Style Punches, Strippers, and Dies Critical Dimensions 114 HEAVY DUTY SYSTEM Punches and Dies 114 Heavy Duty Style Punches, Strippers and Dies Critical Dimensions 112 SYSTEM Punches and Dies 112 Style Punches, Strippers, and Dies Critical Dimensions VULCAN SYSTEM Punches, Strippers, and Dies VULCAN Style Punches, Strippers, and Dies Critical Dimensions 114 SYSTEM Punch and Die Shims 112 SYSTEM Punch and Die Shims 114 SYSTEM Urethane Strippers 112 SYSTEM Urethane Strippers VARITOOL Punches, Strippers, and Dies VARITOOL Punch Stem Assembly MATE MARATHON® Maintenance Fixtures and Tools MATE MARATHON® Replacement Kits Punch Holder Replacement Parts and Accessories Punch Holder Replacement Parts and Accessories Die Holder Replacement Parts and Accessories Die Holder Replacement Parts and Accessories MATE MARATHON® Punch Holder Parts and Specifications Special Assemblies 114 STYLE for CENTRUM 1000, 2000, 2500 MAGNUM 1250

2

39 40 41 42 43 44 45 46 47 48 49 50 51 52

[Dimensions in Inches(mm)] © Mate Precision Tooling | 1295 Lund Boulevard, Anoka, Minnesota 55303 USA. Phone: 763.421.0230 Fax: 763.421.0285 | www.mate.com

PN2011

."3"5)0/ 1-64™ "/% ."3"5)0/Ž

SIDE BY SIDE COMPARISON

3

4*%& #: 4*%& $0.1"3*40/ 45"/%"3% "/% 45:-&4

" $PNQBSJTPO PG 1VODIJOH 4ZTUFNTy %3"8#0-5

Captive Built-in fine thread adjustable shim Marathon Plus™ offers external adjustment

Not captive

Metal shims must be added or separate adjustable length "%+645.&/5 punch holder must be used

-&/(5)

Premium M2 high speed steel for high speed punching compatibility

16/$)

Premium air hardened tool steel

Three way positive guided action – top, middle and punch point

16/$)

Unguided

(6*%*/( "$5*0/

Steel stripper for positive stripping action, flatter sheets New self-releasing “pop-up� stripper

Punching force and motion are contained inside a sleeve with lubricated punch guides, punch press bore suffers no wear and stays accurate.

Built-in angles for 0°, 45° left, 45° right and 90°

453*11&3

Non-marring, resilient urethane stripper must be added

Single custom angle available, or separate adjustable angle punch Punching force and motion are "%+645.&/5 holder must be used for in direct contact with the punch settings other than 0° press bore, causing bore walls to and 90°

Spring loaded stripper pops in or out without tools

"/(-&

wear and lose accuracy.

"44&.#-:

SLUG FREEŽ Die with Stress Free Relief™ improves slug control and die strength

%*&

Drawbolt assembles punch and shims to punch holder. Force fit urethane stripper to punch holder holding spud Stress Free Relief™ for high die strength

MARATHON PLUS™ TOOLING SYSTEM FEATURES: t &YUFSOBM MFOHUI BEKVTUNFOU CVJMU JOUP UIF QVODI IPMEFS t "OHMF BEKVTUNFOU LFZFE UP CPUI QVODI BOE EJF IPMEFS t 1PTJUJWF TUSJQQJOH UP IPME NBUFSJBM GMBU t 4FMG SFMFBTJOH iQPQ VQw TUSJQQFS t &MJNJOBUFT TMVH QVMMJOH JO UIF EJF t *ODSFBTFT BDDVSBDZ BU UIF QVODI UJQ t $VTUPNFST GSFRVFOUMZ SFQPSU QSPEVDJOH PWFS NJMMJPO IJUT before needing to sharpen t "UUBJO B MPXFS DPTU QFS IPMF DPNQBSFE UP PUIFS BWBJMBCMF tooling systems t 8PSLT XJUI BOE EJFT

FLATNESS OF MATERIAL MARATHON TOOLING SYSTEM VS. CONVENTIONAL TOOLS

EXCELLENT

MARATHON

CO

MARGINAL

NVE

NTI

ON

AL

POOR HITS PER MINUTE

[Dimensions in Inches(mm)] Š Mate Precision Tooling | 1295 Lund Boulevard, Anoka, Minnesota 55303 USA. Phone: 763.421.0230 Fax: 763.421.0285 | www.mate.com

PN2011

4*%& #: 4*%& $0.1"3*40/

500-*/( 4:45&.

)&"7: %65: 500-*/( 4:45&. '03 5)*$, ."5&3*"- "/% 03 )*() 50//"(& "11-*$"5*0/4

500-*/( 4:45&.

16/$) )0-%&3

t &YUFSOBM MFOHUI BEKVTUNFOU t #VJMU JO BEKVTUNFOU o OP shims needed t #VJMU JO MVCSJDBUJPO BOE cooling vents t &JHIU BOHMF TFUUJOHT BU degree intervals t 4QSJOH MPBEFE TUSJQQJOH t 'VMM MFOHUI HVJEJOH BU UISFF points

t 4UBOEBSE IPMEFS GPS HFOFSBM use t "EKVTUBCMF BOHMF IPMEFS available t "EKVTUBCMF MFOHUI IPMEFS available for forming tools

t 4UBOEBSE IPMEFS GPS HFOFSBM use t "EKVTUBCMF BOHMF IPMEFS available t "EKVTUBCMF MFOHUI IPMEFS available for forming tools

t 4UBOEBSE IPMEFS GPS HFOFSBM use t "EKVTUBCMF BOHMe holder available t "EKVTUBCMF MFOHUI IPMEFS available for forming tools

16/$) 4)*.

t /P TIJNT OFFEFE

t 1SFNJVN HSBEF TUFFM IPMET accurate dimensions

t 1SFNJVN HSBEF TUFFM IPMET accurate dimensions

t 1SFNJVN HSBEF TUFFM IPMET accurate dimensions

16/$)

t 1Semium M2 High Speed Steel t 1VODI QPJOU TIPVMEFS BOE shank guided for stability t 0QUJPOBM .BYJNBâ„¢ coating t 0QUJPOBM /JUSJEF USFBUNFOU

t 1SFNJVN HSBEF UPPM TUFFM t "MTP BWBJMBCMF JO )JHI Speed Steel t 0QUJPOBM .BYJNBâ„¢ coating t 0QUJPOBM /JUSJEF USFBUNFOU

t 1SFNJVN HSBEF UPPM TUFFM hardened for long life and superior performance

t 1SFNJVN HSBEF UPPM TUFFM hardened for long life and superior performance

453*11&3

t 4FMG SFMFBTJOH iQPQ VQw stripper t 2VJDL UPPM DIBOHF o OP wrenches needed t .VMUJQMF BOHMF TFUUJOHT t )BSEFOFE TUFFM GPS MPOH MJGF

t 6SFUIBOF TUSJQQFST available in push-on or custom molded t "WBJMBCMF JO UXP durometers to custom fit your application

t 6SFUIBOF TUSJQQFST available in push-on or custom molded t "WBJMBCMF JO UXP durometers to custom fit your application

t 6SFUIBOF TUSJQQFST BWBJMBCMF in push-on or custom molded t "WBJMBCMF JO UXP EVSPNFUFST to custom fit your application

4-6( 4)&%%&3

t /PU OFFEFE

t 1SPWJEFT BEEJUJPOBM measure to prevent slug pulling t 'JUT TIFEEFS IPMFT JO BMM Mate punches

t 1SPWJEFT BEEJUJPOBM measure to prevent slug pulling t 'JUT TIFEEFS IPMFT JO BMM Mate punches

t 1SPWJEFT BEEJUJPOBM measure to prevent slug pulling t 'JUT TIFEEFS IPMFT JO BMM Mate punches

t SLUG FREE® die eliminates slug pulling t 1SFNJVN HSBEF IBSEFOFE tool steel t 4USFTT 'SFF 3FMJFG™ t $MFBSBODF SBEJVT JO EJF corners

t 4-6( '3&&® die option eliminates slug pulling t 1SFNJVN HSBEF IBSEFOFE tool steel t 4USFTT 'SFF 3FMJFG™ t $MFBSBODF SBEJVT JO EJF corners

t 4-6( '3&&® die eliminates slug pulling t 1SFNJVN HSBEF IBSEFOFE tool steel t 4USFTT 'SFF 3FMJFG™ t $MFBSBODF SBEJVT JO EJF corners

t 4-6( '3&&® die option eliminates slug pulling t 1SFNJVN HSBEF IBSEFOFE tool steel t 4USFTT 'SFF 3FMJFG™ t $MFBSBODF SBEJVT JO EJF corners

%*& 4)*.

t 1SFDJTF VOJGPSN EFTJHO t 1SFNJVN HSBEF TUFFM

t 1SFDJTF VOJGPSN EFTJHO t 1SFNJVN HSBEF TUFFM

t 1SFDJTF VOJGPSN EFTJHO t 1SFNJVN HSBEF TUFFM

t 1SFDJTF VOJGPSN EFTJHO t 1SFNJVN HSBEF TUFFM

%*& )0-%&3

t )JHI HSBEF BMMPZ TUFFM t 2VJDL FBTZ BDDVSBUF installation

t )JHI HSBEF BMMPZ TUFFM t 2VJDL FBTZ BDDVSBUF installation

t )JHI HSBEF BMMPZ TUFFM t 2VJDL FBTZ BDDVSBUF installation

t )JHI HSBEF BMMPZ TUFFM t 2VJDL FBTZ BDDVSBUF installation

%*&

.PSF JOGPSNBUJPO BWBJMBCMF 3FRVFTU UIFTF MJUFSBUVSF JUFNT -*5 .BSBUIPO 1MVT *OTUBMMBUJPO .BJOUFOBODF -*5 .BSBUIPO 1MVT .BJOUFOBODF 'JYUVSF *OTUBMMBUJPO 6TF -*5 .BSBUIPO *OTUBMMBUJPO .BJOUFOBODF -*5 .BSBUIPO -PDL 3JOH 3FQMBDFNFOU -*5 .BSBUIPO 1VODI )PMEFS 5BOH 3FQMBDFNFOU

SIDE BY SIDE COMPARISON

."3"5)0/ 1-64™ 500-*/( 4:45&.

4

[Dimensions in Inches(mm)]

© Mate Precision Tooling | 1295 Lund Boulevard, Anoka, Minnesota 55303 USA. Phone: 763.421.0230 Fax: 763.421.0285 | www.mate.com

PN2011

."5& ."3"5)0/ÂŽ 4:45&.

16/$)&4 453*11&34 "/% %*&4

MATE MARATHONÂŽ SYSTEM

5

ROUND

45"5*0/ "/% 3"/(&

B

INNER TRACK XB thru 0.500(12.7)

B

thru 1.000(25.4)

C

16/$)

453*11&3

SHAPES

."3"5)0/

."3"5)0/

4-6( '3&&ÂĽ %*& '03

4-6( '3&&ÂĽ %*& '03

%*& )0-%&3

%*& )0-%&3

16/$)

453*11&3

."3"5)0/

."3"5)0/

4-6( '3&&ÂĽ %*& '03

4-6( '3&&ÂĽ %*& '03

%*& )0-%&3

%*& )0-%&3

4 .9 "

1".# "

4 .# "

% .#

% 3#

1".#@"

4 .#@"

% .#@

% 3#@

over 1.000(25.4) thru 1.500(38.1)

1".$ "

4 .$ "

% .$

% 3$

1".$@"

4 .$@"

% .$@

% 3$@

D

over 1.500(38.1) thru 2.000(50.8)

1".% "

4 .% "

% .%

% 3%

1".%@"

4 .%@"

% .%@

% 3%@

E

over 2.000(50.8) thru 2.500(63.5)

1".& "

4 .& "

% .&

% 3&

1".&@"

4 .&@"

% .&@

% 3&@

F

over 2.500(63.5) thru 3.000(76.2)

1".' "

4 .' "

% .'

% 3'

1".'@"

4 .'@"

% .'@

% 3'@

G

over 3.000(76.2) thru 3.500(88.9)

1".( "

4 .( "

% .(

% 3(

1".(@"

4 .(@"

% .(@

% 3(@

H

over 3.500(88.9) thru 4.125(104.8)

1".) "

4 .) "

% .)

1".)@"

4 .)@"

% .)@

J

over 4.125(104.8) thru 4.750(120.7)

1".+ "

4 .+ "

% .+

1".+@"

4 .+@"

% .+@

K

over 4.750(120.7) thru 5.500(139.7)

1"., "

4 ., "

% .,

1".,@"

4 .,@"

% .,@

Â

4FF QBHF GPS "EE 0OT

* Add punch sizes as final digits of complete part number. Fifth character represents shape.

STANDARD SHAPES: rectangle

square

quad “D�

round

hexagon octagon

oval

single“D� double “D� triangle

diamond

[Dimensions in Inches(mm)] Š Mate Precision Tooling | 1295 Lund Boulevard, Anoka, Minnesota 55303 USA. Phone: 763.421.0230 Fax: 763.421.0285 | www.mate.com

PN2011

."5& ."3"5)0/ÂŽ 16/$)&4 453*11&34 "/% %*&4 $3*5*$"- %*.&/4*0/4 16/$) %*.&/4*0/4

453*11&3 %*.&/4*0/4

%*& %*.&/4*0/4

% - Width/Outside Diameter % - Punch Shank Diameter % - Maximum Station Range % - Outside Diameter-112 Die - - Overall Length/Height - - Overall Height - 114 Die - - Overall Height - 112 Die

L2 L3 D1 D4

%

-

1.000(25.4)

3.750(95.3)

2.031(51.6)

1.312(33.3)

1.500(38.1)

3.750(95.3)

2.031(51.6)

1.312(33.3)

2.000(50.8)

3.750(95.3)

3.061(77.8)

1.500(38.1)

2.500(63.5)

2.375(60.3)

3.061(77.8)

1.500(38.1)

3.000(76.2)

2.375(60.3)

4.155(105.5)

1.500(38.1)

3.500(88.9)

2.375(60.3)

4.155(105.5)

1.500(38.1)

4.125(104.8)

2.375(60.3)

4.779(121.4)

1.500(38.1)

4.750(120.7)

2.375(60.3)

5.513(140.0)

1.500(38.1)

5.500(139.7)

2.375(60.3)

B C D E F G H J K

1.493(37.9)

%

%

-

-

B C D E F G H J K

1.563(39.7)

1.563(39.7)

1.000(25.4)*

1.125(28.6)

0.594(15.1)

2.250(57.2)

2.250(57.2)

1.500(38.1)*

1.125(28.6)

0.594(15.1)

2.750(69.9)

2.750(69.9)

2.000(50.8)*

1.125(28.6)

0.750(19.1)

3.500(88.9)

3.500(88.9)

2.500(63.5)*

1.125(28.6)

0.750(19.1)

4.000(101.6)

4.250(108.0)

3.000(76.2)*

1.125(28.6)

0.750(19.1)

4.500(114.3)

4.750(120.7)

3.500(88.9)*

1.125(28.6)

0.750(19.1)

5.250(133.4)

4.125(104.8)*

1.125(28.6)

6.000(152.4)

4.750(120.7)*

1.125(28.6)

7.000(177.8)

5.500(139.7)*

1.125(28.6)

ÂŽ

."3"5)0/ 16/$)

B C D E F G H J K

0.750(19.1)

."3"5)0/ 453*11&3

%2

1.060(26.9)

."3"5)0/ 4-6( '3&& %*&

%

D3

% 2.680(68.1)

% Stripper Clearance:

1.000(25.4)

"MM .BSBUIPO

1.500(38.1)

2.680(68.1)

SPVOE

2.000(50.8)

3.618(91.9)

TIBQFT

2.500(63.5)

3.618(91.9)

3.000(76.2)

4.711(119.7)

3.500(88.9)

4.711(119.7)

4.125(104.8)

5.337(135.6)

4.750(120.7)

6.071(154.2)

5.500(139.7)

CRITICAL DIMENSIONS

STATION

-&(&/%

6

4UBCJMJ[FE TUSJQQFS Stabilized strippers are made with two vertical locators providing support to hold small narrow punches in alignment. This configuration is automatically provided when punch dimensions fall into the ranges defined below.

i#w 3BOHF 8JEUI ≤ 0.099(2.5) 0.100(2.5)-0.156(4.0) 0.157(4.0)-0.375(9.5)

%

i"w 3BOHF -FOHUI NOT LIMITED ≤ 0.625(15.9) ≤ 0.375(9.5)

5PUBM %JF $MFBSBODF .BYJNVNT Rounds, Ovals, ‘D’, ‘DD’ - 0.054(1.4) Squares, Rectangles - 0.024(0.6) [Dimensions in Inches(mm)] Š Mate Precision Tooling | 1295 Lund Boulevard, Anoka, Minnesota 55303 USA. Phone: 763.421.0230 Fax: 763.421.0285 | www.mate.com

PN2011

4:45&. 16/$)&4 "/% %*&4

7 114 SYSTEM

ROUND

45"5*0/ "/% 3"/(&

SHAPES

16/$)

%*&

4-6( '3&&ÂŽ %*&

16/$)

%*&

4-6( '3&&ÂŽ %*&

A

thru 0.500(12.7) rounds only

1 " "

% #

% .#

B

thru 1.000(25.4)

1 # "

% #

% .#

1 #@"

% #@

% .#@

C

over 1.000(25.4) thru 1.500(38.1)

1 $ "

% $

% .$

1 $@"

% $@

% .$@

D

over 1.500(38.1) thru 2.000(50.8)

1 % "

% %

% .%

1 %@"

% %@

% .%@

E

over 2.000(50.8) thru 2.500(63.5)

1 & "

% &

% .&

1 &@"

% &@

% .&@

F

over 2.500(63.5) thru 3.000(76.2)

1 ' "

% '

% .'

1 '@"

% '@

% .'@

G

over 3.000(76.2) thru 3.500(88.9)

1 ( "

% (

% .(

1 (@"

% (@

% .(@

H

over 3.500(88.9) thru 4.125(104.8)

1 ) "

% )

% .)

1 )@"

% )@

% .)@

J

over 4.125(104.8) thru 4.750(120.7)

1 + "

% +

% .+

1 +@"

% +@

% .+@

K

over 4.750(120.7) thru 5.500(139.7)

1 , "

% ,

% .,

1 ,@"

% ,@

% .,@

L

over 5.500(139.7) thru 6.000(152.4)

1 - "

% -

% .-

1 -@"

% -@

% .-@

4FF QBHF GPS "EE 0OT

* Add punch sizes as final digits of complete part number. Fifth character represents shape.

STANDARD SHAPES: rectangle

square

quad “D�

round

hexagon octagon

oval

single“D� double “D� triangle

diamond

[Dimensions in Inches(mm)] Š Mate Precision Tooling | 1295 Lund Boulevard, Anoka, Minnesota 55303 USA. Phone: 763.421.0230 Fax: 763.421.0285 | www.mate.com

PN2011

-&(&/% % - Punch Shank Diameter % - Outside Diameter - OD % - Maximum Station Range % - Inside Diameter - ID % - Stripper Face Diameter - - Overall Length/Height

45:-& 16/$)

1.063(27.0) 1.063(27.0) 1.313(33.4) 1.750(44.5) 2.500(63.5) 2.500(63.5) 4.125(104.8) 4.125(104.8) 4.125(104.8) 5.375(136.5) 5.375(136.5)

63&5)"/& 453*11&3

B C D E F G H J K

1.970(50.0) 2.500(63.5) 3.000(76.2) 4.000(101.6) 4.000(101.6) 5.160(131.1) 5.160(131.1) 5.810(147.6) 6.630(168.4)â€

45:-& %*&

%

A B C D E F G H J K L

B C D E F G H J K L

1.563(39.7) 2.250(57.2) 2.750(69.9) 3.500(88.9) 4.000(101.6) 4.500(114.3) 5.250(133.4) 6.000(152.4) 7.000(177.8) 7.500(190.5)

**

%2

%2

16/$) %*.&/4*0/4

453*11&3 %*.&/4*0/4

%2

-

0.500(12.7) 1.000(25.4) 1.500(38.1) 2.000(50.8) 2.500(63.5) 3.000(76.2) 3.500(88.9) 4.125(104.8) 4.750(120.7) 5.500(139.7) 6.000(152.4)

% 1.060(26.9) 1.750(44.5) 1.970(50.0) 2.970(75.4) 2.970(75.4) 4.340(110.2) 4.340(110.2) 4.720(119.9) 5.720(145.3)â€

% 1.000(25.4)* 1.500(38.1)* 2.000(50.8)* 2.500(63.5)* 3.000(76.2)* 3.500(88.9)* 4.125(104.8)* 4.750(120.7)* 5.500(139.7)* 6.000(152.4)*

5PUBM %JF $MFBSBODF .BYJNVNT Rounds, Ovals, ‘D’, ‘DD’ - 0.054(1.4) Squares, Rectangles - 0.024(0.6) " TUBUJPO 3PVOET 0OMZ

%*& %*.&/4*0/4

2.719(69.1) 4.000(101.6) 4.063(103.2) 3.531(89.7) 3.531(89.7) 3.531(89.7) 3.531(89.7) 3.531(89.7) 3.531(89.7) 3.531(89.7) 3.531(89.7)

% 1.130(28.7) 1.720(43.7) 2.220(56.4) 2.910(73.9) 3.280(83.3) 3.770(95.8) 4.530(115.1) 5.340(135.6) 6.380(162.1)***

8 CRITICAL DIMENSIONS

STATION

45:-& 16/$)&4 453*11&34 "/% %*&4 $3*5*$"- %*.&/4*0/4

- 2.250(57.2) 2.310(58.7) 2.090(53.1) 2.090(53.1) 2.090(53.1) 2.090(53.1) 2.090(53.1) 2.090(53.1) 2.090(53.1)

- 1.125(28.6) 1.125(28.6) 1.125(28.6) 1.125(28.6) 1.125(28.6) 1.125(28.6) 1.125(28.6) 1.125(28.6) 1.125(28.6) 1.125(28.6)

K station stripper - rectangle % - 6.000(152.4) p K station Magnum 5000 stripper % - 6.330(160.8) % - 5.630(143.0)

[Dimensions in Inches(mm)]

Š Mate Precision Tooling | 1295 Lund Boulevard, Anoka, Minnesota 55303 USA. Phone: 763.421.0230 Fax: 763.421.0285 | www.mate.com

PN2011

)&"7: %65: 4:45&. 16/$)&4 "/% %*&4

114 HEAVY DUTY SYSTEM

9

ROUND

SHAPES

16/$) 3"/(& 45"5*0/

#

306/% "/% 07"0.250(6.4)** thru 0.938(23.8)

Maximum clearance 0.054(1.4) for die at punch range maximum

)&"7: %65: 16/$)

)&"7: %65: 4-6( '3&& ÂŽ %*&

)&"7: %65: 16/$)

)&"7: %65: 4-6( '3&& ÂŽ %*&

1 )# "

% )#

1 )#@"

% )#@

3&$5"/(-& "/% 426"3& 0.250(6.4)** thru 0.813(20.7) Maximum clearance 0.024(0.6) for die at punch range maximum

**Diameter/width less than 0.250(6.4) not available.

$ % & ' ( ) + , -

306/% "/% 07"over 0.938(23.8) thru 1.438(36.5)

3&$5"/(-& "/% 426"3& over 0.813(20.7) thru 1.313(33.4)

1 )$ "

% )$

1 )$@"

% )$@

306/% "/% 07"over 1.438(36.5) thru 1.938(49.2)

3&$5"/(-& "/% 426"3& over 1.313(33.4) thru 1.750(44.5)

1 )% "

ø% )%

1 )%@"

% )%@

306/% "/% 07"over 1.938(49.2) thru 2.438(61.9)

3&$5"/(-& "/% 426"3& over 1.750(44.5) thru 2.125(54.0)

1 )& "

% )&

1 )&@"

% )&@

306/% "/% 07"over 2.438(61.9) thru 2.938(74.6)

3&$5"/(-& "/% 426"3& over 2.125(54.0) thru 2.750(69.9)

1 )' "

% )'

1 )'@"

% )'@

306/% "/% 07"over 2.938(74.6) thru 3.438(87.3)

3&$5"/(-& "/% 426"3& over 2.750(69.9) thru 3.250(82.6)

1 )( "

% )(

1 )(@"

% )(@

306/% "/% 07"over 3.438(87.3) thru 4.000(101.6)

3&$5"/(-& "/% 426"3& over 3.250(82.6) thru 3.750(95.3)

1 )) "

% ))

1 ))@"

% ))@

306/% "/% 07"over 4.000(101.6) thru 4.625(117.5)

3&$5"/(-& "/% 426"3& over 3.750(95.3) thru 4.385(111.1)

1 )+ "

% )+

1 )+@"

% )+@

306/% "/% 07"over 4.625(117.5) thru 5.250(133.3)

3&$5"/(-& "/% 426"3& over 4.385(111.1) thru 5.125(130.2)

1 ), "

% ),

1 ),@"

% ),@

306/% "/% 07"over 5.250(133.3) thru 5.750(146.0)

3&$5"/(-& "/% 426"3& over 5.125(130.2) thru 5.625(142.9)

1 )- "

% )-

1 )-@"

% )-@

Maximum clearance 0.054(1.4) for die at punch range maximum

Maximum clearance 0.054(1.4) for die at punch range maximum

Maximum clearance 0.054(1.4) for die at punch range maximum

Maximum clearance 0.054(1.4) for die at punch range maximum

Maximum clearance 0.054(1.4) for die at punch range maximum

Maximum clearance 0.054(1.4) for die at punch range maximum

Maximum clearance 0.054(1.4) for die at punch range maximum

Maximum clearance 0.054(1.4) for die at punch range maximum

Maximum clearance 0.054(1.4) for die at punch range maximum

Maximum clearance 0.024(0.6) for die at punch range maximum

Maximum clearance 0.024(0.6) for die at punch range maximum

Maximum clearance 0.024(0.6) for die at punch range maximum

Maximum clearance 0.024(0.6) for die at punch range maximum

Maximum clearance 0.024(0.6) for die at punch range maximum

Maximum clearance 0.024(0.6) for die at punch range maximum

Maximum clearance 0.024(0.6) for die at punch range maximum

Maximum clearance 0.024(0.6) for die at punch range maximum

Maximum clearance 0.024(0.6) for die at punch range maximum

* Add punch sizes as final digits of complete part number. Fifth character represents shape.

STANDARD SHAPES: rectangle

square

quad “D�

round

hexagon octagon

oval

single“D� double “D� triangle

diamond

4FF QBHF GPS "EE 0OT

[Dimensions in Inches(mm)] Š Mate Precision Tooling | 1295 Lund Boulevard, Anoka, Minnesota 55303 USA. Phone: 763.421.0230 Fax: 763.421.0285 | www.mate.com

PN2011

-&(&/% % - Punch Shank Diameter % - Outside Diameter - OD % - Maximum Station Range % - Inside Diameter - ID % - Stripper Face Diameter - - Overall Length/Height

-

)&"7: %65: 45:-& 16/$)

% %*"(0/"-4

%*& %*.&/4*0/4

B C D E F G H J K L

1.063(27.0)

0.938(23.8)

0.813(20.7)

4.000(101.6) 114 Heavy Duty Punches

1.313(33.4)

1.438(36.5)

1.313(33.4)

4.063(103.2) t ¡ CBDL UBQFS QFS TJEF

1.750(44.5)

1.938(49.2)

1.750(44.5)

3.563(90.5)

UP JNQSPWF TUSJQQJOH

2.500(63.5)

2.438(61.9)

2.125(54.0)

3.625(92.1)

2.500(63.5)

2.938(74.6)

2.750(69.9)

3.625(92.1)

t SBEJVT PO ¡ BOHMFT UP JNQSPWF DPSOFS TUSFOHUI

4.125(104.8)

3.438(87.3)

3.250(82.6)

3.625(92.1)

4.125(104.8)

4.000(101.6)

3.750(95.3)

3.625(92.1)

4.125(104.8)

4.625(117.5)

4.385(111.1)

3.625(92.1)

5.375(136.5)

5.250(133.3)

5.125(130.2)

3.625(92.1)

5.375(136.5)

5.750(146.0)

5.625(142.9)

3.625(92.1)

B C D E F G H J K

%2

%

%

63&5)"/& 453*11&3

% %*".&5&34

453*11&3 %*.&/4*0/4

1.970(50.0) 2.500(63.5) 3.000(76.2) 4.000(101.6) 4.000(101.6) 5.160(131.1) 5.160(131.1) 5.810(147.6) 6.630(168.4)â€

1.060(26.9) 1.750(44.5) 1.970(50.0) 2.970(75.4) 2.970(75.4) 4.340(110.2) 4.340(110.2) 4.720(119.9) 5.720(145.3)â€

1.130(28.7) 1.720(43.7) 2.220(56.4) 2.910(73.9) 3.280(83.3) 3.770(95.8) 4.530(115.1) 5.340(135.6) 6.380(162.1)**

B C D E F G H J K L

%2

% %*".&5&34

% %*"(0/"-4

1.563(39.7)

0.992(25.2)*

0.837(21.3)*

1.125(28.6)

114 Heavy Duty Dies

)&"7: %65: 45:-& %*&

%

16/$) %*.&/4*0/4

2.250(57.2)

1.492(37.9)*

1.337(34.0)*

1.125(28.6)

t ¡ IPME EPXO GMBU TUBOEBSE

2.750(69.9)

1.992(50.6)*

1.774(45.1)*

1.125(28.6)

3.500(88.9)

2.492(63.3)*

2.149(54.6)*

1.125(28.6)

4.000(101.6)

2.992(76.0)*

2.774(70.5)*

1.125(28.6)

4.500(114.3)

3.492(88.7)*

3.274(83.2)*

1.125(28.6)

5.250(133.4)

4.054(103.0)*

3.774(95.9)*

1.125(28.6)

6.000(152.4)

4.679(118.9)*

4.409(112.0)*

1.125(28.6)

7.000(177.8)

5.304(134.4)*

5.149(130.8)*

1.125(28.6)

7.500(190.5)

5.804(147.5)*

5.649(143.5)*

1.125(28.6)

5PUBM %JF $MFBSBODF .BYJNVNT Diameters - Standard Rounds, Ovals, ‘D’s, ‘DD’s, - 0.054(1.4) Diagonals - Standard Squares, Rectangles - 0.024(0.6)

t % - TUBUJPO SPPGUPQ TIFBS UP SFEVDF QVODIJOH GPSDF

10 CRITICAL DIMENSIONS

STATION

)&"7: %65: 45:-& 16/$)&4 453*11&34 "/% %*&4 $3*5*$"- %*.&/4*0/4

t 4RVBSFT NBEF XJUIPVU TIFBS UP SFEVDF MBUFSBM NPWFNFOU

- 2.250(57.2) 2.310(58.7) 2.090(53.1) 2.090(53.1) 2.090(53.1) 2.090(53.1) 2.090(53.1) 2.090(53.1) 2.090(53.1)

- t 4USFTT 'SFF 3FMJFG ™ GPS BEEFE TUSFOHUI t 4-6( '3&& EJF EFTJHO GPS QPTJUJWF TMVH DPOUSPM ®

Recommended Total Die Clearance : 15-25% of material thickness up to 0.188(4.8). 25-35% of material thickness more than 0.188(4.8).

K station stripper - rectangle % - 6.000(152.4) p K station Magnum 5000 stripper % - 6.330(160.8) % - 5.630(143.0) [Dimensions in Inches(mm)]

© Mate Precision Tooling | 1295 Lund Boulevard, Anoka, Minnesota 55303 USA. Phone: 763.421.0230 Fax: 763.421.0285 | www.mate.com

PN2011

4:45&. 16/$)&4 "/% %*&4

112 SYSTEM

11

ROUND

45"5*0/ "/% 3"/(&

SHAPES

16/$)

%*&

4-6( '3&&ÂŽ %*&

16/$)

%*&

4-6( '3&&ÂŽ %*&

% "@

% 3"@

A

thru 0.344(8.7) rounds only

1 " "

% "

% 3"

B

thru 1.000(25.4)

1 # "

% #

% 3#

1 #@"

% #@

% 3#@

C

over 1.000(25.4) thru 1.500(38.1)

1 $ "

% $

% 3$

1 $@"

% $@

% 3$@

D

over 1.500(38.1) thru 2.000(50.8)

1 % "

% %

% 3%

1 %@"

% %@

% 3%@

E

over 2.000(50.8) thru 2.500(63.5)

1 & "

% &

% 3&

1 &@"

% &@

% 3&@

F

over 2.500(63.5) thru 3.125(79.4)

1 ' "

% '

% 3'

1 '@"

% '@

% 3'@

G

over 3.125(79.4) thru 3.500(88.9)

1 ( "

% (

% 3(

1 (@"

% (@

% 3(@

4:45&. .*4$&--"/&064 "$$&4403*&4 *Add punch sizes as final digits of complete part number. Fifth character represents shape. **A station die is 1.062(26.97) outside diameter. Some presses can use A station punches with B station dies.

16/$) 4)"31&/*/( '*9563& 54

4FF QBHF GPS "EE 0OT

STANDARD SHAPES: rectangle

square

quad “D�

round

hexagon octagon

oval

single“D� double “D� triangle

diamond

[Dimensions in Inches(mm)] Š Mate Precision Tooling | 1295 Lund Boulevard, Anoka, Minnesota 55303 USA. Phone: 763.421.0230 Fax: 763.421.0285 | www.mate.com

PN2011

45:-& 16/$)&4 453*11&34 "/% %*&4 $3*5*$"- %*.&/4*0/4

%

%2

-

A

0.563(14.3)

0.344(8.7)

1.813(46.1)

B

0.625(15.9)

1.000(25.4)

2.813(71.5)

C

0.938(23.8)

1.500(38.1)

3.156(80.2)

D

1.625(41.3)

2.000(50.8)

2.063(52.4)

E

2.750(69.9)

2.500(63.5)

2.063(52.4)

F

2.750(69.9)

3.125(79.4)

2.063(52.4)

G

3.125(79.4)

3.500(88.9)

2.063(52.4)

B

%2

%

%

2.000(50.8)

0.970(25.0)

1.160(29.5)

1.840(46.7)

C

2.500(63.5)

1.470(37.3)

1.720(43.7)

2.060(52.3)

D

3.000(76.2)

1.970(50.0)

2.220(56.4)

1.500(38.1)

E

4.280(108.7)

3.090(78.5)

2.910(73.9)

1.500(38.1)

F

4.280(108.7)

3.090(78.5)

3.690(93.7)

1.500(38.1)

G

4.780(121.4)

3.490(88.7)

4.190(106.0)

1.500(38.1)

STATION

453*11&3 %*.&/4*0/4

A

%2

%

1.563(39.7)

0.344(8.7)*

0.594(15.1)

B

1.563(39.7)

1.000(25.4)*

0.594(15.1)

C

2.250(57.2)

1.500(38.1)*

0.594(15.1)

D

2.750(69.9)

2.000(50.8)*

0.750(19.1)

E

3.500(88.9)

2.500(63.5)*

0.750(19.1)

F

4.250(108.0)

3.125(79.4)*

0.750(19.1)

G

4.750(120.7)

3.500(88.9)*

0.750(19.1)

45:-& 16/$) 63&5)"/& 453*11&3 45:-& %*&

**

%*& %*.&/4*0/4

12 CRITICAL DIMENSIONS

16/$) %*.&/4*0/4

**

-&(&/% % - Punch Shank Diameter % - Outside Diameter - OD % - Maximum Station Range % - Inside Diameter - ID % - Stripper Face Diameter - - Overall Length/Height

-

-

5PUBM %JF $MFBSBODF .BYJNVNT Rounds, Ovals, ‘D’, ‘DD’ - 0.054(1.4) Squares, Rectangles - 0.024(0.6) " TUBUJPO 3PVOET 0OMZ [Dimensions in Inches(mm)] Š Mate Precision Tooling | 1295 Lund Boulevard, Anoka, Minnesota 55303 USA. Phone: 763.421.0230 Fax: 763.421.0285 | www.mate.com

PN2011

76-$"/ 4:45&.

16/$)&4 453*11&34 "/% %*&4

VULCAN SYSTEM

13

ROUND

45"5*0/ "/% 3"/(&

SHAPES

16/$)

453*11&3

76-$"/ 4-6( '3&&ÂŽ %*&

16/$)

453*11&3

76-$"/ 4-6( '3&&ÂŽ %*&

X

thru 0.500(12.7) rounds only

1"89 "

4 89 "

% 8#

AB

thru 0.984(25.0) LONG-4.741**

1"8" "

4 8# "

% 8#

1"8"@"

4 8#@"

% 8#@

B

thru 0.984(25.0) SHORT-1.985**

1"8# "

4 8# "

% 8#

1"8#@"

4 8#@"

% 8#@

C

over 0.984(25.0) thru 1.496(38.0)

1"8$ "

4 8$ "

% 8$

1"8$@"

4 8$@"

% 8$@

D

over 1.496(38.0) thru 2.008(51.0)

1"8% "

4 8% "

% 8%

1"8%@"

4 8%@"

% 8%@

E

over 2.008(51.0) thru 2.500(63.5)

1"8& "

4 8& "

% 8&

1"8&@"

4 8&@"

% 8&@

F

over 2.500(63.5) thru 2.992(76.0)

1"8' "

4 8' "

% 8'

1"8'@"

4 8'@"

% 8'@

F

VARISTATION over 2.500(63.5) thru 2.992(76.0)

1"8' "

4 87 "

% 8'

1"8'@"

4 87@"

% 8'@

G

over 2.992(76.0) thru 3.500(88.9)

1"8( "

4 8( "

% 8(

1"8(@"

4 8(@"

% 8(@

H

over 3.500(88.9) thru 4.125(104.8)

1"8) "

4 8) "

% 8)

1"8)@"

4 8)@"

% 8)@

J

over 4.125(104.8) thru 4.764(121.0)

1"8+ "

4 8+ "

% 8+

1"8+@"

4 8+@"

% 8+@

K

over 4.764(121.0) thru 5.500(139.7)

1"8, "

4 8, "

% 8,

1"8,@"

4 8,@"

% 8,@

L

over 5.500(139.7) thru 5.984(152.0)

1"8- "

4 8- "

% 8-

1"8-@"

4 8-@"

% 8-@

Stripper Bolt M4 x 25 - All Stations 4)$

4FF QBHF GPS "EE 0OT

STANDARD SHAPES: rectangle

square

[Dimensions in Inches(mm)]

quad “D�

round

hexagon octagon

oval

single“D� double “D� triangle

diamond

* Add punch sizes as final digits of complete part number. Fifth character represents shape. ** Overall Length *** Minimum quantity required

Š Mate Precision Tooling | 1295 Lund Boulevard, Anoka, Minnesota 55303 USA. Phone: 763.421.0230 Fax: 763.421.0285 | www.mate.com

PN2011

76-$"/ 45:-& 16/$)&4 453*11&34 "/% %*&4 $3*5*$"- %*.&/4*0/4 16/$) %*.&/4*0/4

453*11&3 %*.&/4*0/4

D3

% - Punch Shank Diameter

L1

STATION 76-$"/ 45:-& 16/$)

X** B C D E F G H J K L

0.708(18.0) 1.023(26.0)*** 1.516(38.5) 2.028(51.5) 3.012(76.5) 3.012(76.5) 4.784(121.5) 4.784(121.5) 4.784(121.5) 6.004(152.5) 6.004(152.5)

76-$"/ 45:-& 453*11&3

X B C D E F G H J K L

76-$"/ 45:-& %*&

% - Maximum Station Range - - Overall Length/Height

X B C D E F G H J K L

%

D1

%2 0.713(18.1) 1.023(26.0)*** 1.023(26.0) 1.260(32.0) 1.968(50.0) 1.968(50.0) 2.953(75.0) 2.953(75.0) 2.953(75.0) 4.134(105.0) 5.134(130.4)

% **

1.614(41.0) 1.949(49.5) 2.748(69.8) 3.071(78.0) 4.212(107.0) 4.212(107.0)†5.872(148.0) 5.872(148.0) 5.872(148.0) 6.732(171.0) 6.732(171.0)

Rounds, Ovals, ‘D’, ‘DD’ - 0.054(1.4) Squares, Rectangles - 0.024(0.6) 9 TUBUJPO 3PVOET 0OMZ

- 2.004(50.9) 1.985(50.4)*** 4.139(105.1) 4.233(107.5) 4.233(107.5) 4.233(107.5) 4.233(107.5) 4.233(107.5) 4.233(107.5) 4.233(107.5) 5.233(132.9)

- 0.870(22.1) 0.970(24.6)*** 0.870(22.1) 0.964(24.5) 0.964(24.5) 0.964(24.5)†0.964(24.5) 0.964(24.5) 0.964(24.5) 0.996(25.3) 0.996(25.3)

0.500(12.7) 0.984(25.0) 1.496(38.0) 2.008(51.0) 2.500(63.5) 2.992(76.0) 3.500(88.9) 4.125(104.8) 4.764(121.0) 5.500(139.7) 5.984(152.0)

%

1.563(39.7) 1.563(39.7) 2.250(57.2) 2.750(69.9) 3.500(88.9) 4.000(101.6) 4.500(114.3) 5.250(133.4) 6.000(152.4) 7.000(177.8) 7.500(190.5)

5PUBM %JF $MFBSBODF .BYJNVNT

% 0.500(12.7) 0.984(25.0) 1.496(38.0) 2.008(51.0) 2.500(63.5) 2.992(76.0) 3.500(88.9) 4.125(104.8) 4.764(121.0) 5.500(139.7) 5.984(152.0)

%

% **

14

%*& %*.&/4*0/4

-

0.500(12.7)* 0.984(25.0)* 1.496(38.0)* 2.008(51.0)* 2.500(63.5)* 2.992(76.0)* 3.500(88.9)* 4.125(104.8)* 4.764(121.0)* 5.500(139.7)* 5.984(152.0)*

4UBUJPO "# -POH 1VODI % - 1.004(25.5) % - 0.744(18.9) - - 4.741(120.4)

4UBUJPO "# 4USJQQFS - - 0.870(22.1)

CRITICAL DIMENSIONS

-&(&/% % - Outside Diameter - OD

1.125(28.6) 1.125(28.6) 1.125(28.6) 1.125(28.6) 1.125(28.6) 1.125(28.6) 1.125(28.6) 1.125(28.6) 1.125(28.6) 1.125(28.6) 1.125(28.6)

4UBUJPO ' 7"3*45"5*0/ 4USJQQFS % - 3.858(98.0) - - 0.622(15.8)

p

[Dimensions in Inches(mm)] © Mate Precision Tooling | 1295 Lund Boulevard, Anoka, Minnesota 55303 USA. Phone: 763.421.0230 Fax: 763.421.0285 | www.mate.com

PN2011

4:45&. 16/$) "/% %*& 4)*.4

114 SYSTEM PUNCH AND DIE SHIMS

15

D1

All punch shims are 0.062(1.6) thick.

45"5*0/

Punch shims not required with MARATHON® system

All die shims are 0.031(0.8) thick.

D1

D2

D2

16/$) 4)*.

1"$,"(&

."3"5)0/® %*& 4)*.

1"$,"(&

"

2VBOUJUZ bag of 24 4IJN % 0.53(13.5) 4IJN %2 1.03(26.2)

14 #

#

2VBOUJUZ bag of 24 4IJN % 0.53(13.5) 4IJN %2 1.03(26.2)

14 #

bag of 12 1.15(29.2) 1.54(39.1)

$

2VBOUJUZ bag of 24 4IJN % 0.53(13.5) 4IJN %2 1.28(32.5)

14 $

%

2VBOUJUZ bag of 12 4IJN % 0.53(13.5) 4IJN %2 1.72(43.7)

45"5*0/

,*5 16/$) %*& 4)*.

1*&$& $06/5

."3"5)0/® ,*5 %*& 4)*.

1*&$& $06/5

"

" 4UBUJPO PSEFS # 1BDLBHF

" 4UBUJPO PSEFS # 1BDLBHF

" 4UBUJPO PSEFS # 1BDLBHF

%4 #

#

# 4UBUJPO 1VODI 4IJN

# 4UBUJPO %JF 4IJN

# 4UBUJPO %JF 4IJN

bag of 12 1.65(41.9) 2.23(56.6)

%4 $

$

$ 4UBUJPO 1VODI 4IJN

$ 4UBUJPO %JF 4IJN

$ 4UBUJPO %JF 4IJN

14 %

bag of 12 2.15(54.6) 2.73(69.3)

%4 %

%

% 4UBUJPO 1VODI 4IJN

% 4UBUJPO %JF 4IJN

% 4UBUJPO %JF 4IJN

&

2VBOUJUZ bag of 12 4IJN % 0.53(13.5) 4IJN %2 2.47(62.7)

14 '

bag of 12 2.77(70.4) 3.48(88.4)

%4 &

&

& 4UBUJPO 1VODI 4IJN

& 4UBUJPO %JF 4IJN

& 4UBUJPO %JF 4IJN

'

2VBOUJUZ bag of 12 4IJN % 0.53(13.5) 4IJN %2 2.47(62.7)

14 '

bag of 12 3.15(80.0) 3.98(101.1)

%4 '

'

' 4UBUJPO 1VODI 4IJN

' 4UBUJPO %JF 4IJN

' 4UBUJPO %JF 4IJN

(

2VBOUJUZ bag of 12 4IJN % 0.78(19.8) 4IJN %2 4.09(103.9)

14 +

bag of 6 3.65(92.7) 4.48(113.8)

%4 (

(

( 4UBUJPO 1VODI 4IJN

( 4UBUJPO %JF 4IJN

( 4UBUJPO %JF 4IJN

)

2VBOUJUZ bag of 12 4IJN % 0.78(19.8) 4IJN %2 4.09(103.9)

14 +

bag of 6 4.28(108.7) 5.23(132.8)

%4 )

)

) 4UBUJPO 1VODI 4IJN

) 4UBUJPO %JF 4IJN

) 4UBUJPO %JF 4IJN

+

2VBOUJUZ bag of 12 4IJN % 0.78(19.8) 4IJN %2 4.09(103.9)

14 +

bag of 6 4.90(124.5) 5.98(151.9)

%4 +

+

+ 4UBUJPO 1VODI 4IJN

+ 4UBUJPO %JF 4IJN

+ 4UBUJPO %JF 4IJN

,

2VBOUJUZ bag of 6 4IJN % 0.78(19.8) 4IJN %2 5.34(135.6)

14 -

bag of 6 5.65(143.5) 6.98(177.3)

%4 ,

-

2VBOUJUZ bag of 6 4IJN % 0.78(19.8) 4IJN %2 5.34(135.6)

14 -

bag of 6 6.15(156.2) 7.48(190.0)

%4 -

SHIM ORGANIZER PEGBOARD…

120

Total

126

Total

1, + 246 piece package

16.0 (40.6)

24.0 (61.0)

126 Total 1,.+ 126 piece package

/05& Package PK4J and PKMJ includes pegboard, shim hooks and miscellaneous hardware necessary to set up the shim organizer.

[Dimensions in Inches(mm)] © Mate Precision Tooling | 1295 Lund Boulevard, Anoka, Minnesota 55303 USA. Phone: 763.421.0230 Fax: 763.421.0285 | www.mate.com

PN2011

4:45&. 16/$) "/% %*& 4)*.4 D1

.

"

2VBOUJUZ

#

2VBOUJUZ

$

2VBOUJUZ

%

2VBOUJUZ

&

2VBOUJUZ

'

2VBOUJUZ

D1

D2

D2

16/$) 4)*.

1"$,"(&

%*& 4)*.

1"$,"(&

bag of 24

4IJN % 0 . 3 4 ( 8 . 6 )

14 #

4IJN %2 0.59(15.0)

bag of 24

4IJN % 0 . 3 4 ( 8 . 6 )

bag of 24

14 #

bag of 12

4IJN % 0 . 3 4 ( 8 . 6 )

14 $

bag of 12

14 %

bag of 12

bag of 12 1.65(41.9)

%4 $

bag of 12 2.15(54.6)

%4 %

2.73(69.3)

14 '

4IJN %2 2.72(69.1)

4IJN % 0 . 3 4 ( 8 . 6 )

%4 #

2.23(56.6)

4IJN %2 1.59(40.4)

4IJN % 0 . 3 4 ( 8 . 6 )

bag of 12 1.15(29.2) 1.54(39.1)

4IJN %2 0.90(22.9)

%4 "

1.04(26.4)

4IJN %2 0.59(15.0)

4IJN % 0 . 3 4 ( 8 . 6 )

bag of 12 0.69(17.5)

bag of 12 2.77(70.4)

%4 &

3.48(88.4)

14 '

4IJN %2 2.72(69.1)

bag of 12 3.25(82.6)

%4 '

4.23(107.4)

,*5 16/$) %*& 4)*.

1*&$& $06/5

" # $ % & '

# 4UBUJPO

" 4UBUJPO

1VODI 4IJN

%JF 4IJN

# 4UBUJPO

# 4UBUJPO

1VODI 4IJN

%JF 4IJN

$ 4UBUJPO

$ 4UBUJPO

1VODI 4IJN

%JF 4IJN

% 4UBUJPO

% 4UBUJPO

1VODI 4IJN

%JF 4IJN

& 4UBUJPO

& 4UBUJPO

1VODI 4IJN

%JF 4IJN

' 4UBUJPO

' 4UBUJPO

1VODI 4IJN

%JF 4IJN

96

(

2VBOUJUZ

)

2VBOUJUZ

bag of 12

4IJN % 0 . 3 4 ( 8 . 6 )

14 (

4IJN %2 3.09(78.5)

bag of 12

4IJN % 0.54(13.6)

bag of 6 3.65(92.7)

Total

4IJN %2 3.48(88.3)

SHIM ORGANIZER PEGBOARD…

bag of 6 4.19(106.3)

96

Total

1, ' 192 piece package

%4 (

4.73(120.1)

14 )

16 112 SYSTEM PUNCH AND DIE SHIMS

45"5*0/

All die shims are 0.031(0.8) thick.

%4 )

5.09(129.3)

16.0 (40.6)

24.0 (61.0)

/05& Package PK2F includes pegboard, shim hooks and miscellaneous hardware necessary to set up the shim organizer.

[Dimensions in Inches(mm)]

© Mate Precision Tooling | 1295 Lund Boulevard, Anoka, Minnesota 55303 USA. Phone: 763.421.0230 Fax: 763.421.0285 | www.mate.com

PN2011

4:45&. 63&5)"/& 453*11&34

114 SYSTEM URETHANE STRIPPERS

17

6SFUIBOF 4USJQQFS 1SPGJMF GPS 3PVOE 1VODIFT 5IJDLFS 8BMMT 4)03& )"3%/&44

45"5*0/

4)"1& 015*0/

"

STANDARD

6 "

STANDARD

6 #

#

E" TUBOEBSE

RVBOUJUJFT PS NPSF

45"5*0/

E"

6 9

STANDARD

6 $

%

STANDARD RECTANGLE 1� SQUARE

6 % 6 %3 6 %42

&

STANDARD RECTANGLE

6 & 6 &3

'

STANDARD RECTANGLE 2� SQUARE

6 ' 6 '3 6 '42

6 ( 6 (3 6 (42

(

STANDARD RECTANGLE 2� SQUARE

6 ( 6 (3 6 (42

STANDARD RECTANGLE

6 ) 6 )3

)

STANDARD RECTANGLE

6 ) 6 )3

STANDARD RECTANGLE

6 + 6 +3

+

STANDARD RECTANGLE

6 + 6 +3

STANDARD RECTANGLE

6 , 6 ,3

MAGNUM 5000 VECTRUM 5000

6 ,.

,

STANDARD RECTANGLE

6 , 6 ,3

6 $

%

STANDARD RECTANGLE 1� SQUARE

6 % 6 %3 6 %42

&

STANDARD RECTANGLE

6 & 6 &3

'

STANDARD RECTANGLE 2� SQUARE

6 ' 6 '3 6 '42

(

STANDARD RECTANGLE 2� SQUARE

) +

'03 .63"5" ."/6'"$563&% 16/$) )0-%&34 STANDARD 84 ## 66 84 ## 66

STANDARD

MFTT RVBOUJUJFT PS NPSF

" 6 #

STANDARD

# 9#

4)03& )"3%/&44

4)"1& 015*0/

STANDARD

6 9

,

MFTT

6SFUIBOF 4USJQQFS 1SPGJMF GPS 4RVBSF 1VODIFT 'PVS 8BMMT 3FJOGPSDFE

MOTORUM 2000 MAGNUM 2125 VECTRUM 3000D

MOTORUM 2000 MAGNUM 2125 VECTRUM 3000D

$

6SFUIBOF 4USJQQFS 1SPGJMF GPS 3FDUBOHMF 1VODIFT 5XP 8BMMT 3FJOGPSDFE

# $

'03 .63"5" ."/6'"$563&% 16/$) )0-%&34 STANDARD 84 ## 66

# 9#

84 ## 66

STANDARD

4:45&. 4-6( 4)&%%&34 4."-- 4-6( 4)&%%&34 NJOJNVN

64&

-"3(& 4-6( 4)&%%&34 NJOJNVN

64&

164) 0/ 45:-& 453*11&34 When ordering specify machine model and station

$6450. .0-%&% 45:-& 453*11&34

Stripper is molded directly on the punch and is specified with the punch.

Also specify angle setting and whether radial or tangent orientation.

3BEJBM 0SJFOUBUJPO 5BOHFOU 0SJFOUBUJPO

'SPOU PG 1SFTT

'SPOU PG 1SFTT

[Dimensions in Inches(mm)] Š Mate Precision Tooling | 1295 Lund Boulevard, Anoka, Minnesota 55303 USA. Phone: 763.421.0230 Fax: 763.421.0285 | www.mate.com

PN2011

4:45&. 63&5)"/& 453*11&34

4)03& )"3%/&44

4)"1& 015*0/

E" TUBOEBSE

STANDARD

6 "

STANDARD

6 "

STANDARD

6 "

STANDARD

6 "

STANDARD

6 "

STANDARD

6 #

MOTORUM 2000 MAGNUM 2125 VECTRUM 3000D

6 9

$

STANDARD

6 $

%

STANDARD

6 %

RECTANGLE

6 %3

1� SQUARE

6 %42

45"5*0/

" #

&

STANDARD

6 &

RECTANGLE

6 &3

STANDARD

6 '

'

RECTANGLE

6 '3

2� SQUARE

6 '42

(

STANDARD

6 (

RECTANGLE

6 (3

6SFUIBOF 4USJQQFS 1SPGJMF GPS 3FDUBOHMF 1VODIFT 5XP 8BMMT 3FJOGPSDFE MFTT RVBOUJUJFT PS NPSF

6SFUIBOF 4USJQQFS 1SPGJMF GPS 4RVBSF 1VODIFT 'PVS 8BMMT 3FJOGPSDFE 4)03& )"3%/&44

4)"1& 015*0/

45"5*0/

E"

MFTT RVBOUJUJFT PS NPSF

" STANDARD

6 #

MOTORUM 2000 MAGNUM 2125 VECTRUM 3000D

6 9

$

STANDARD

6 $

%

STANDARD

6 %

RECTANGLE

6 %3

1� SQUARE

6 %42

#

&

STANDARD

6 &

RECTANGLE

6 &3

STANDARD

6 '

'

RECTANGLE

6 '3

2� SQUARE

6 '42

(

STANDARD

6 (

RECTANGLE

6 (3

18 112 SYSTEM URETHANE STRIPPERS

6SFUIBOF 4USJQQFS 1SPGJMF GPS 3PVOE 1VODIFT 5IJDLFS 8BMMT

4:45&. 4-6( 4)&%%&34 4."-- 4-6( 4)&%%&34 NJOJNVN

64&

-"3(& 4-6( 4)&%%&34 NJOJNVN

64&

164) 0/ 45:-& 453*11&34 When ordering specify machine model and station

$6450. .0-%&% 45:-& 453*11&34

Stripper is molded directly on the punch and is specified with the punch.

Also specify angle setting and whether radial or tangent orientation.

3BEJBM 0SJFOUBUJPO 5BOHFOU 0SJFOUBUJPO

'SPOU PG 1SFTT

'SPOU PG 1SFTT [Dimensions in Inches(mm)]

Š Mate Precision Tooling | 1295 Lund Boulevard, Anoka, Minnesota 55303 USA. Phone: 763.421.0230 Fax: 763.421.0285 | www.mate.com

PN2011

7"3*500- 16/$)&4 453*11&34 "/% %*&4

TE VARITOOL PUNCHES, STRIPPERS, AND DIES XT

19

4UBUJPO 7"3*500 .5 1VODIFT

4UBUJPO 7"3*500-

4UBUJPO 7"3*500-

.5 1VODIFT .5 1VODIFT

4UBUJPO 7"3*500-

.5 1VODIFT

.5 1VODIFT

.5 ™ 16/$)&4 "/% 4-6( '3&& ® %*&4

.5 ™ 16/$)&4 "/% 4-6( '3&& ® %*&4

.5 ™ 16/$)&4 "/% 4-6( '3&& ® %*&4

3BOHF

3BOHF

3BOHF

D1

D1

D1

L1

KEY FOR SHAPES ONLY

L1

KEY FOR SHAPES ONLY

16/$) % -

L1

KEY FOR SHAPES ONLY

16/$) % -

16/$) % -

.5 1VODI ROUND 1 75 " SHAPES 1 75@" ,FZ GPS 4IBQFT ,175 4IJN "TTPSUNFOU 7475

.5 1VODI ROUND 1 77 " SHAPES 1 77@" ,FZ GPS 4IBQFT ,175 4IJN "TTPSUNFOU 7475

.5 â„¢ 1VODI ROUND 1 78 " SHAPES 1 78@" ,FZ GPS 4IBQFT ,175 4IJN "TTPSUNFOU 7475

bag of 36, 12 each of 0.015(.38), 0.030(0.76) and 0.060(1.52)

bag of 24, 8 each of 0.015(0.38), 0.030(0.76) and 0.060(1.52)

bag of 24, 8 each of 0.015(0.38), 0.030(0.76) and 0.060(1.52)

â„¢

â„¢

D3 PIN FOR SHAPES ONLY

D3

D3 .500 (12.7)

PIN FOR SHAPES ONLY

D2

%*& %2 %

.500 (12.7)

.500 (12.7)

PIN FOR SHAPES ONLY

D2

%*& %2 %

D2

%*& %2 %

4-6( '3&& %JF ROUND % 75 SHAPES % 75@ 1JO GPS 4IBQFT

4-6( '3&& %JF ROUND % 77 SHAPES % 77@ 1JO GPS 4IBQFT

4-6( '3&&® %JF ROUND % 78 SHAPES % 78@ 1JO GPS 4IBQFT

NJOJNVN

NJOJNVN

NJOJNVN

%1* 4IJN "TTPSUNFOU .475

%1* 4IJN "TTPSUNFOU .475

%1* 4IJN "TTPSUNFOU .475

bag of 36, 9 each of 0.004(0.10), 0.006(0.15), 0.008(0.20) and 0.020(0.51)

bag of 24, 6 each of 0.004(0.10), 0.006(0.15), 0.008(0.20) and 0.020(0.51)

bag of 24, 6 each of 0.004(0.10), 0.006(0.15), 0.008(0.20) and 0.020(0.51)

®

®

63&5)"/& 453*11&34 2.125(54.0)

.265 (6.7)

3.960(100.6)

.125 (3.2)

45"5*0/ 7"3*5006

45"5*0/ 7"3*5006

45"5*0/ 7"3*5006

45"5*0/ 7"3*5006

MT ™ punches and dies are capable of one setting per set. When ordering shapes specify 0°, 90° or special angle setting (die view).

."9*.6. 16/$)*/( '03$& 5(44.5) tons(kiloNewtons)

."9*.6. ."5&3*"- 5)*$,/&44 0.134(3.4) mild steel

505"- 16/$) (3*/% -*'& 0.060(1.5) for up to 12 sharpenings

505"- %*& (3*/% -*'& 0.060(1.5) for up to 12 sharpenings

*Standard shapes **Minimum quantity required

4FF QBHF GPS "EE 0OT

[Dimensions in Inches(mm)] © Mate Precision Tooling | 1295 Lund Boulevard, Anoka, Minnesota 55303 USA. Phone: 763.421.0230 Fax: 763.421.0285 | www.mate.com

PN2011

7"3*500- 16/$) 45&. "44&.#-: .5 16/$) 45&. "44&.#-: 3BOHF

™

Centrum 2000

1

.5 16/$) 45&. "44&.#-: 3BOHF

™

.5 16/$) 45&. "44&.#-: 3BOHF

9"7

9"7

9"7

5

16/$) 45&.

Centrum 3000

9"7

9"7

9"7

4

2

8"4)&3 all assemblies

8"

8"

8"

8"4)&3 MT500 only

8"

16/$) #64)*/( Centrum 2000

#6

#6

#6

16/$) #64)*/( Centrum 3000

#6

#6

#6

$055&3

.*4

.*4

.*4

$0.13&44*0/ 413*/(

413

413

413

45&. "44&.#-: Centrum 2000

9"7

9"7

9"7

9"7

9"7

9"7

3

6

2

(compatible with Centrum-2500)

45&. "44&.#-: Centrum 3000

20

™

(compatible with Centrum 3500, Motorum 2000, Vectrum 3000D)

VARITOOL PUNCH STEM ASSEMBLY

Punch /05 included with Punch Stem Assembly 16/$) 45&.

7"3*."3, ."3,*/( 16/$) 4&5 7"3*."3, ."3,*/( 16/$)

ABCDEFGHIJKLMNOPQRSTUVWXYZ23456789&/.-() ACTUAL SIZE

1.000(25.4)

$&/536.

"O" AND "I" ARE DUAL PURPOSE CHARACTERS

Full set of 40 punch inserts, size 0.094(2.4)

.05036.

"/.4 .8

Individual characters (*designate character to complete part number)

"/.1 @

Blank die anvil

%5/

ABCDEFGHIJKLMNOPQRSTUVWXYZ23456789&/.-() 1.000(25.4)

7&$536.

D

ACTUAL SIZE

"O" AND "I" ARE DUAL PURPOSE CHARACTERS

Full set of 40 punch inserts, size 0.125(3.2)

"/.4 .8

Individual characters (*designate character to complete part number)

"/.1 @

VARIMARK punches are capable of only one setting. When ordering specify 0° or 90°.

**Minimum quantity required

STANDARD SHAPES: rectangle

square

quad “D�

round

hexagon octagon

oval

single“D� double “D� triangle

diamond

[Dimensions in Inches(mm)] Š Mate Precision Tooling | 1295 Lund Boulevard, Anoka, Minnesota 55303 USA. Phone: 763.421.0230 Fax: 763.421.0285 | www.mate.com

PN2011

MATE MARATHON® MAINTENANCE FIXTURES AND TOOLS

21

."5& ."3"5)0/® ."*/5&/"/$& '*9563&4 "/% 500-4 ."3"5)0/® &+&$503 3&5"*/*/( 3*/( "44&.#-: 500'9 4 '91- '9( '9 4 '91- '9( '9 4 '91- '9(

B Auto Index Set Plunger Guide Sleeve D Auto Index Set Plunger Guide Sleeve D-K Set D-K Plunger D-K Guide Sleeve

A-B Post

'913

D/K Post

'913

Lifter Cap

'9$3

“C” Washer

'983

Marathon Plus™ B Collar

1/4” Hex Wrench

"-8

3/8” Hex Wrench

"-8

B Station Length Adjustment Wrench

7183

C-K Station Length Adjustment Wrench

7183

Wrench Handle

'9)3

1/4-20 x 1/2” Socket 4)$ Head Cap Screw

A-B Locating Ring D Locating Ring E-K Locating Ring Base Plate

."5&

'933 '933 '933 '9#3

."3"5)0/ 1-64™ "$$&4403*&4 ."3"5)0/ 1-64™ 50326& 45"/%

The Marathon Plus™ Torque Stand is IJHIMZ SFDPNNFOEFE when changing a punch to avoid damaging the tang mechanism. It allows the punch holder to be held securely during punch installation. This convenient torque stand can be machine or vise mounted. ."5&

."3"5)0/ 1-64™ 500-

."*/5&/"/$& '*9563&

To assist with B and C Station Platen installation and removal.

Marathon Plus™ punch holder assemblies require very little routine maintenance. However, every few months the punch-receiver/tang should be disassembled from the punch holder to be inspected and cleaned. Disassembly is accomplished using this maintenance fixture.

."5&

'9"3

RETAINING PLATE SUPPORT PLATE KEY

VISE BLOCK

BASE PLATE

Includes Marathon B Collar Not Shown

*Minimum quantity required

[Dimensions in Inches(mm)] © Mate Precision Tooling | 1295 Lund Boulevard, Anoka, Minnesota 55303 USA. Phone: 763.421.0230 Fax: 763.421.0285 | www.mate.com

PN2011

."5& ."3"5)0/® 3&1-"$&.&/5 ,*54 ."3"5)0/ 1-64™ 5"/( $0/7&34*0/ ,*5

4UBUJPO

."3"5)0/® 1VODI )PMEFS

B Inner Track - Magnum 5000

VAMR5M2250

MATE01144

MATE01142

B, B Inner Track - Vectrum, Motorum

VAMB5V2250 VAMB5M2250

MATE01141

MATE01142

XB round only - Vectrum, Motorum

VAMB5V1692

MATE01159

MATE01158

C, D - Vectrum, Motorum, Magnum 5000 with max. Diag.

1.500(38.10) C, D - Vectrum, Motorum, Magnum 5000 with max. Diag.

2.000(50.80)

VAMD5V3125 VAMD5M3125 VAMD5V3375 VAMD5M3375

MATE01090

MATE01088

MATE01132

MATE01088

D Auto-Index - Magnum 5000

VAMX5M3375

MATE01145

MATE01088

VAMD5V4172AV

MATE01091

MATE01088

VAMF5V5938

MATE01137

MATE01135

MATE01136

MATE01135

MATE01154

MATE01149

D Varistation - Vectrum, Motorum E, F - Motorum 5.938(150.83) Upper Turret Bore Diameter

.BSBUIPO 1MVT™ 6TF 5BOH ,JU 1VODI )PMEFS

G, H - Vectrum, Motorum, Magnum 5000 with 5.938(150.83) Upper Turret Bore Diameter

VAMF5V4562 VAMF5M4562 VAMH5V5938 VAMH5M5938

G, H - Magnum 5000

VAMH5M6750

MATE01155

MATE01149

J - Magnum 5000 with 6.750(171.45) Upper Turret Bore Diameter

VAMJ5M6750

MATE01300

MATE01301

J - Vectrum, Motorum, Magnum 5000

VAMJ5V5938

MATE01299

MATE01301

E, F - Vectrum, Motorum, Magnum 5000

MATE MARATHON® REPLACEMENT KITS

Tang conversion kits allow existing MARATHON® punch holders to be converted to use the new Marathon Plus™ external length adjustment mechanism.

22

."3"5)0/® -0$, 3*/( 3&1-"$&.&/5 ,*54 4UBUJPO

,JU

B

MATE00595

C

MATE00596

D

MATE00597

F

MATE00598

F Varistation

MATE01148

H

MATE00599

J (With Outside Diameter slots)

MATE00600

J (No Outside Diameter slots)

MATE00601

K (With Outside Diameter slots)

MATE00602

K (No Outside Diameter slots)

MATE00603

[Dimensions in Inches(mm)] © Mate Precision Tooling | 1295 Lund Boulevard, Anoka, Minnesota 55303 USA. Phone: 763.421.0230 Fax: 763.421.0285 | www.mate.com

PN2011

23

16/$) )0-%&3 3&1-"$&.&/5 1"354 "/% "$$&4403*&4 ."$)*/& 45:-&4

PUNCH HOLDER REPLACEMENT PARTS AND ACCESSORIES

*Minimum quantity required

1BSU /VNCFS

4UZMF $FOUSVN

.BHOVN

4UZMF $FOUSVN

.BHOVN

4UZMF $FOUSVN

4JOHMF 5SBDL

4UZMF $FOUSVN

4JOHMF 5SBDL

4UZMF $FOUSVN

%PVCMF 5SBDL

4UZMF $FOUSVN

%PVCMF 5SBDL

4UZMF .BHOVN

4UZMF .BHOVN

B Station (20 required per unit)

MIS61305*

t

t

t

t

t

t

t

t

XB Station (14 required per unit)

MIS61620*

t

t

t

t

t

t

t

t

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t t

t t t t

t t

t t t t

t t

t

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t t

t

t

t

t t t t t t

t t t t

t t t

t t t

.BSBUIPO 1VODI )PMEFS 4QSJOHT

C/D Station (12 required per unit)

MIS61321*

F Varistation (10 required per unit)

MATE01099*

E/F Station (10 required per unit)

MIS61356*

G/H Station (10 required per unit)

MIS61372*

J Station (8 required per unit)

MIS61399*

K Station (6 required per unit)

MIS61428*

5ISFBE "EBQUFS 114D Varitool

VA4D771502

114D Auto Index

VTAM000

4FMG "EIFTJWF 6SFUIBOF 4USJQQFS 1BET GPS .BSBUIPO B Station (bag of 6) 1.32(33.5) O.D.

SAMBSF

C/D Station (bag of 6) 2.56(65.0) O.D.

SAMDSF

E/F Station (bag of 6) 3.45(87.6) O.D.

SAMFSF

G/H Station (bag of 4) 4.59(116.6) O.D.

SAMHSF

J Station (bag of 4) 5.22(132.6) O.D.

SAMJSF

K Station (bag of 4) 5.94(150.9) O.D.

SAMKSF

t t t t

t t t t

t t t t t t

t t t t

1VODI )PMEFS ,FZT Internal 114

VKI4S000

Internal 112

VKI2S000

Internal 112 B station

VKI2M000

External 112 auto index

VKE4M000

External 112 auto index

VKE4M010

External 114 auto index

VKE5C000

External Varitool

VKE771430

External 112/114

VKE4S811

External 112/114 (B-G station)

VKE4S810

External 112/114 Varistation

VKE760738

External MATE MARATHON® (B-G station)

VKE4R000

External MATE MARATHON (B-G station) for C-3000 and M-5000

VKE4R001

External MATE MARATHON® Varistation for C-3000

VKE771546

®

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t t

t t

t

t

t

t t t

t t t

t t

t t t

t t t

t t

t t

t t

t t

t t

t

t t

t t

t t t

t t t

t

t t t

t t t

1VODI )PMEFS 3FUBJOJOH 4DSFXT 114 B-C station 1/2-12x2-1/2

SHC11199*

114 D-L station 1/2-13x3

SHC11228*

114 D station 1/2-13x3-1/2

SHC11244*

114 1/2-13 x 2-1/4

SHC11180*

Washer, 114

WAS17881*

Washer, 112

WAS17849*

112 B station 5/16-18x3

SHC10348*

112 B-C station 5/16-18x2-1/2

SHC10313*

112 D-F station 5/16-18x3-1/2

SHC10364*

M5 x 14

SHC12052*

t t t t t

t t

t t

t t t

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t t t t t

t t t t t

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© Mate Precision Tooling | 1295 Lund Boulevard, Anoka, Minnesota 55303 USA. Phone: 763.421.0230 Fax: 763.421.0285 | www.mate.com

PN2011

16/$) )0-%&3 3&1-"$&.&/5 1"354 "/% "$$&4403*&4

24

."$)*/& 45:-&4

*Minimum quantity required

4UZMF .PUPSVN

4UZMF .PUPSVN

4UZMF 7FDUSVN

4UZMF 7FDUSVN

t t t

t t t t t t t

t t t

PUNCH HOLDER REPLACEMENT PARTS AND ACCESSORIES

1BSU /VNCFS

4UZMF 4UZMF 4UZMF 4UZMF .BHOVN .BHOVN .BHOVN .BHOVN 7FDUSVN 7FDUSVN

7FDUSVN 7FDUSVN 4UBUJPO 4UBUJPO 4UBUJPO 4UBUJPO

.BSBUIPO 1VODI )PMEFS 4QSJOHT

t

t

t

t

t

t

t

t

t t t t

t t

t t t t

t t

t t t t t t

VTAM000

t

t

t

t

t

t

t

t

B Station (bag of 6) 1.32(33.5) O.D.

SAMBSF

C/D Station (bag of 6) 2.56(65.0) O.D.

SAMDSF

E/F Station (bag of 6) 3.45(87.6) O.D.

SAMFSF

G/H Station (bag of 4) 4.59(116.6) O.D.

SAMHSF

t t t t

t t t t

t t t t

t t t t t

t t t t

SAMJSF

K Station (bag of 4) 5.94(150.9) O.D.

SAMKSF

t t t t t t

t t t t

J Station (bag of 4) 5.22(132.6) O.D.

t t t t t t

Internal 114

VKI4S000

t

Internal 112

VKI2S000

Internal 112 B station

VKI2M000

External 112 auto index

VKE4M000

External 112 auto index

VKE4M010

B Station (20 required per unit)

MIS61305*

XB Station (14 required per unit)

MIS61620*

C/D Station (12 required per unit)

MIS61321*

F Varistation (10 required per unit)

MATE01099*

E/F Station (10 required per unit)

MIS61356*

G/H Station (10 required per unit)

MIS61372*

J Station (8 required per unit)

MIS61399*

K Station (6 required per unit)

MIS61428*

t t

t t

5ISFBE "EBQUFS 114D Varitool

VA4D771502

114D Auto Index 4FMG "EIFTJWF 6SFUIBOF 4USJQQFS 1BET GPS .BSBUIPO

1VODI )PMEFS ,FZT

External 114 auto index

VKE5C000

External Varitool

VKE771430

External 112/114

VKE4S811

External 112/114 (B-G station)

VKE4S810

External 112/114 Varistation

VKE760738

External MATE MARATHON® (B-G station)

VKE4R000

External MATE MARATHON (B-G station) for C-3000 and M-5000

VKE4R001

External MATE MARATHON® Varistation for C-3000

VKE771546

®

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t

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t

t

t t

t t

t

t t

t

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t

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t

t

t

t

t t

t t

t t

1VODI )PMEFS 3FUBJOJOH 4DSFXT 114 B-C station 1/2-12x2-1/2

SHC11199*

114 D-L station 1/2-13x3

SHC11228*

114 D station 1/2-13x3-1/2

SHC11244*

114 1/2-13 x 2-1/4

SHC11180*

Washer, 114

WAS17881*

Washer, 112

WAS17849*

112 B station 5/16-18x3

SHC10348*

112 B-C station 5/16-18x2-1/2

SHC10313*

112 D-F station 5/16-18x3-1/2

SHC10364*

M5 x 14

SHC12052*

t t t

t

t

t

t

t

t

t

t

t

t

t t t t

t t t

t t

t

t t t

t t

t t t

t

t

© Mate Precision Tooling | 1295 Lund Boulevard, Anoka, Minnesota 55303 USA. Phone: 763.421.0230 Fax: 763.421.0285 | www.mate.com

PN2011

25

%*& )0-%&3 3&1-"$&.&/5 1"354 "/% "$$&4403*&4 ."$)*/& 45:-&4

DIE HOLDER REPLACEMENT PARTS AND ACCESSORIES

*Minimum quantity required

1BSU /VNCFS

4UZMF $FOUSVN

.BHOVN

4UZMF $FOUSVN

.BHOVN

t t t

t t t

4UZMF $FOUSVN

4JOHMF 5SBDL

4UZMF $FOUSVN

4JOHMF 5SBDL

t t t

t t t

4UZMF $FOUSVN

%PVCMF 5SBDL

4UZMF $FOUSVN

%PVCMF 5SBDL

4UZMF .BHOVN

4UZMF .BHOVN

t t t

t t t

-PDLJOH $MBNQT B station locking clamp for C-1000

MDC020

C station locking clamp for C-1000

MDC030

D station locking clamp for C-1000

MDC040

B station locking clamp for C-3000

MDC023

C station locking clamp for C-3000

MDC033

D station locking clamp for C-3000

MDC043

B station locking clamp for M-5000

MDC025

C station locking clamp for M-5000

MDC035

D station locking clamp for M-5000

MDC045

t t t

t t t

$ $MBNQ

MDCAX

t

t

t

t

t

t

t

t

114 Locking pin B, E-G station

MSP3C-01

Locking pin disc spring

MIS61460

t t t t

t t t t

t t t t

t t t t

t t t t

t t t t

t t t t

t

t

t

t t

t t

t t

t t

t

t

t

t

t

t

“C� clamp auto index

-PDLJOH 1JOT

Locking pin washer

MSP3C-03

Locking pin snap ring

MIS61487*

t t t t

M8 x 50 mm cap screw

SHC12095*

t

M8 x 65 mm cap screw

SHC12159*

M8 x 12 mm set screw

SSS50198*

t

t

17 mm open end wrench

MIS60206

t

t

3/8� ratchet wrench

MIS60273

5/32� hex wrench

ALW18921

$BQ 4DSFXT BOE 4FU 4SFXT

8SFODIFT

17 mm socket

5/16 allen wrench

t

t

t

t

t

t

t

t

t

t

t

t

ALW18980

t

t

MIS97746

t

t

MARS

t

t

#BMM 5SBOTGFS

16 mm ball transfer

Š Mate Precision Tooling | 1295 Lund Boulevard, Anoka, Minnesota 55303 USA. Phone: 763.421.0230 Fax: 763.421.0285 | www.mate.com

PN2011

%*& )0-%&3 3&1-"$&.&/5 1"354 "/% "$$&4403*&4

26

."$)*/& 45:-&4

*Minimum quantity required

4UZMF .PUPSVN

4UZMF .PUPSVN

4UZMF 7FDUSVN

4UZMF 7FDUSVN

DIE HOLDER REPLACEMENT PARTS AND ACCESSORIES

1BSU /VNCFS

4UZMF 4UZMF 4UZMF 4UZMF .BHOVN .BHOVN .BHOVN .BHOVN 7FDUSVN 7FDUSVN

7FDUSVN 7FDUSVN 4UBUJPO 4UBUJPO 4UBUJPO 4UBUJPO

-PDLJOH $MBNQT B station locking clamp for C-1000

MDC020

C station locking clamp for C-1000

MDC030

D station locking clamp for C-1000

MDC040

B station locking clamp for C-3000

MDC023

C station locking clamp for C-3000

MDC033

D station locking clamp for C-3000

MDC043

B station locking clamp for M-5000

MDC025

C station locking clamp for M-5000

MDC035

D station locking clamp for M-5000

MDC045

t t t

t t t

t t t

t t t

MDCAX

t

t

t

t

114 Locking pin B, E-G station

MSP3C-01

Locking pin disc spring

MIS61460

t t t t

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t t t t

t t t t

t t

t t

t t

t t

$ $MBNQ

“C� clamp auto index

-PDLJOH 1JOT

Locking pin washer

MSP3C-03

Locking pin snap ring

MIS61487*

$BQ 4DSFXT BOE 4FU 4SFXT M8 x 50 mm cap screw

SHC12095*

M8 x 65 mm cap screw

SHC12159*

M8 x 12 mm set screw

SSS50198*

8SFODIFT 17 mm open end wrench

MIS60206

3/8� ratchet wrench

MIS60273

t

t

t

t

5/32� hex wrench

ALW18921

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t

t

t

MARS

t

t

t

t

ALW18980

t

t

t

t

MIS97746

t

t

t

t

17 mm socket

5/16 allen wrench

#BMM 5SBOTGFS

16 mm ball transfer

Š Mate Precision Tooling | 1295 Lund Boulevard, Anoka, Minnesota 55303 USA. Phone: 763.421.0230 Fax: 763.421.0285 | www.mate.com

PN2011

."5& ."3"5)0/ÂŽ 16/$) )0-%&3 1"354 "/% 41&$*'*$"5*0/4

MATE MARATHONÂŽ PUNCH HOLDER PARTS AND SPECIFICATIONS

27

45"/%"3%

1.

2.

3.

4.

5.

6.

7.

8.

Ejector Retaining Ring Ejector Washer Ejector Spring Draw Bolt Tang Punch Holder Body Punch Holder Key Punch Holder Key Screw (metric as of 7/93) 9. Lock Spring 10. Lock Pin 11. Lock Pin Retainer 12. Release Pin 13. Locking Ring 14. Stripper

"650 */%&9

15. Zero Pin (pre 6/93) 16. Stop Pin (round punches only) 17. Stop Pins 18. Release Springs 19. Punch 20. Tang Retaining Ring 21. Platen 22. Disc Springs 23. Tang Key 29. Draw Bolt Washer

1.

2.

3.

4.

5.

6.

7.

8.

Ejector Retaining Ring Ejector Washer Ejector Spring Draw Bolt Tang Punch Holder Body Punch Holder Key Punch Holder Key Screw (metric as of 7/93) 9. Lock Spring 10. Lock Pin 11. Lock Pin Retainer 12. Release Pin 13. Locking Ring 14. Stripper

15. Zero Pin (pre 6/93) 16. Stop Pin (round punches only) 17. Stop Pins 18. Release Springs 19. Punch 20. Tang Retaining Ring 21. Platen 24. Lifter Springs 25. Lifter 26. Lifter Rod 27. Coil Springs 28. Spring Posts 29. Draw Bolt Washer

453*11*/( '03$& */ 106/%4 ,*-0(3".4 */50 ."5&3*"45"5*0/ 4UBOEBSE "VUP *OEFY )FBWZ %VUZ

" 1033(468.6)

# 1033(468.6) 742(337.3) 950(431.8)

$

."9*.6. 53"7&- GSPN UPQ PG NBUFSJBM UP CPUUPN PG TUSPLF JT

[Dimensions in Inches(mm)]

%

2161(980.2)

& '

(

)

+

,

2161(980.2) 2643(1198.9) 1873(849.6) 1873(849.6) 3504(1589.4) 5577(2529.7) 742(337.3) 950(431.8) 3561(1615.3) 3561(1615.3)

501 0' ."5&3*"-

#0550.

0' 4530,&

Š Mate Precision Tooling | 1295 Lund Boulevard, Anoka, Minnesota 55303 USA. Phone: 763.421.0230 Fax: 763.421.0285 | www.mate.com

PN2011

41&$*"- "44&.#-*&4

28

$-645&3 4)"1&

$"3% (6*%&

$&/5&310*/5

$06/5&34*/, 306/%

$06/5&34*/, 4)"1&

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&.#044 '03.&%

&.#044 $0-% '03(&%

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45".1*/( "-1)" /6.&3*$

45".1*/( 7 -*/&

5)3&"% '03.

SPECIAL ASSEMBLIES

$-645&3 306/%

Special Assemblies order form and fill-in drawings are available at: www.mate.com/sa [Dimensions in Inches(mm)] Š Mate Precision Tooling | 1295 Lund Boulevard, Anoka, Minnesota 55303 USA. Phone: 763.421.0230 Fax: 763.421.0285 | www.mate.com

PN2011

45:-& '03 $&/536. ."(/6.

PUNCH HOLDERS, DIE HOLDERS, AND URETHANE STRIPPERS

29

."3"5)0/ ÂŽ 16/$) )0-%&3

45"/%"3% 16/$) )0-%&3

"%+645"#-& "/(-& 16/$) )0-%&3

B

7".# $

7" # $

C

7".% $

D

7".% $

45"5*0/

D

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"%+645"#-& -&/(5) 16/$) )0-%&3

%*& )0-%&3

63&5)"/& 453*11&3 E" E"

7" # $ ""

." # $

6 # 6 #

7" $ $

7" $ $ ""

." $ $

6 $ 6 $

7" % $

7" % $ ""

." % $

6 % 6 %

114 NOT APPLICABLE IN THIS STATION RANGE

7".9 $

AUTO INDEX

D

7".% $ "7

7" % $ "7

." % $ "7

6 % 6 %

D

7".% $ "7

7" % $ "7

." % $ "7

6 % 6 %

E

7".' $

7" ' $

7" ' $ ""

." & $

6 & 6 &

F

7".' $

7" ' $

7" ' $ ""

." ' $

6 ' 6 '

G

7".( $

7" ( $

7" ( $ ""

." ( $

6 ( 6 (

VARISTATION

†â€

VARISTATION

only in MAGNUM 1250 machines

STANDARD SHAPES: rectangle

square

quad “D�

round

hexagon octagon

oval

single“D� double “D� triangle

diamond

[Dimensions in Inches(mm)] Š Mate Precision Tooling | 1295 Lund Boulevard, Anoka, Minnesota 55303 USA. Phone: 763.421.0230 Fax: 763.421.0285 | www.mate.com

PN2011

45:-& '03 $&/536. ."(/6.

45"/%"3% 16/$) )0-%&3

"%+645"#-& "/(-& 16/$) )0-%&3

B

7".# $

7" # $

C

7".% $

D

%*& )0-%&3

63&5)"/& 453*11&3 E" E"

7" # $ ""

." # $

6 # 6 #

7" $ $

7" $ $ ""

." $ $

6 $ 6 $

7".% $

7" % $

7" % $ ""

." % $

6 % 6 %

7".9 $

7" % $ "9

." % $ "9$

6 % 6 %

7".% $ "7

7" % $ "7

." % $ "7

6 % 6 %

D

7".% $ "7

7" % $ "7

." % $ "7

6 % 6 %

E

7".' $

7" ' $

7" ' $ ""

7" ' $ "-

." & $

6 & 6 &

F

7".' $

7" ' $

7" ' $ ""

7" ' $ "-

." ' $

6 ' 6 '

G

7".( $

7" ( $

7" ( $ ""

7" ( $ "-

." ( $

6 ( 6 (

45"5*0/

D

â€

"%+645"#-& -&/(5) 16/$) )0-%&3

7" % $ "-

AUTO INDEX

D

VARISTATION

†â€

VARISTATION

30 PUNCH HOLDERS, DIE HOLDERS, AND URETHANE STRIPPERS

."3"5)0/ ® 16/$) )0-%&3

only in MAGNUM 1250 machines

*LESS 15% QUANTITY 12 OR MORE †CENTRUM 2000 ONLY ††ALL CENTRUM 2500, AND CENTRUM 2000 SERIAL NUMBER 2474 AND AFTER [Dimensions in Inches(mm)] © Mate Precision Tooling | 1295 Lund Boulevard, Anoka, Minnesota 55303 USA. Phone: 763.421.0230 Fax: 763.421.0285 | www.mate.com

PN2011

45:-& '03 $&/536.

45"5*0/ 4*/(-& 53"$,

PUNCH HOLDERS, DIE HOLDERS, AND URETHANE STRIPPERS

31

."3"5)0/ ® 16/$) )0-%&3

45"/%"3% 16/$) )0-%&3

"%+645"#-& "/(-& 16/$) )0-%&3

B

7".#

7" #

C

7".%

D

7".%

45"5*0/

D D

â€

%*& )0-%&3

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7" # ""

." # $

6 # 6 #

7" $

7" $ ""

." $ $

6 $ 6 $

7" %

7" % ""

." % $

6 % 6 %

7".9 $

"%+645"#-& -&/(5) 16/$) )0-%&3

7" % "-

114 NOT AVAILABLE IN THIS STATION RANGE

AUTO INDEX

7".9 .

7" % . "9

." % $ "9

6 % 6 %

D

7".% $ "7

7" % $ "7

." % $ "7

6 % 6 %

E

7".'

7" '

7" ' ""

7" ' "-

." & $

6 & 6 &

F

7".'

7" '

7" ' ""

7" ' "-

." ' $

6 ' 6 '

F

7".' $ "7

7" ' $ "7

." ' $ "7

6 ' 6 '

G

7".)

7" )

7" ) ""

7" ) "-

." ( $

6 ( 6 (

7".)

7" )

7" ) ""

7" ) "-

." ) $

6 ) 6 )

7".+

7" +

7" + ""

7" + "-

." + $

6 + 6 +

7".,

7" -

7" - ""

7" - "-

." , $

6 , 6 ,

7" -

7" - ""

7" - "-

." - $

†â€

AUTO INDEX

VARISTATION

VARISTATION

H J K L

*LESS 15% QUANTITY 12 OR MORE †SERIAL NUMBER 577 AND BEFORE, AND SERIAL NUMBERS 700-739 ††SERIAL NUMBERS 578, 579, 582-585 [Dimensions in Inches(mm)] © Mate Precision Tooling | 1295 Lund Boulevard, Anoka, Minnesota 55303 USA. Phone: 763.421.0230 Fax: 763.421.0285 | www.mate.com

PN2011

45:-& '03 $&/536.

45"5*0/ 4*/(-& 53"$,

%*& )0-%&3

63&5)"/& 453*11&3 E" E"

7" # ""

." # $

6 # 6 #

7" $

7" $ ""

." $ $

6 $ 6 $

7".%

7" %

7" % ""

." % $

6 % 6 %

D

7".9 $

7" % $ "9

." % $ "9$

6 % 6 %

D

7".9 .

7" % . "9

." % $ "9

6 % 6 %

7".% $ "7

7" % $ "7

." % $ "7

6 % 6 %

7".'

7" '

7" ' ""

7" ' "-

." & $

6 & 6 &

F

7".'

7" '

7" ' ""

7" ' "-

." ' $

6 ' 6 '

F

7".' $ "7

7" ' $ "7

." ' $ "7

6 ' 6 '

G

7".)

7" (

." ( $

6 ( 6 (

45"5*0/

B C D

45"/%"3% 16/$) )0-%&3

"%+645"#-& "/(-& 16/$) )0-%&3

7".#

7" #

7".%

"%+645"#-& -&/(5) 16/$) )0-%&3

7" % "-

â€

AUTO INDEX

†â€

AUTO INDEX

D

VARISTATION

E

32 PUNCH HOLDERS, DIE HOLDERS, AND URETHANE STRIPPERS

."3"5)0/ 16/$) )0-%&3

®

VARISTATION

7" ( ""

7" ( "-

*LESS 15% QUANTITY 12 OR MORE †SERIAL NUMBER 577 AND BEFORE, AND SERIAL NUMBERS 700-739 ††SERIAL NUMBERS 578, 579, 582-585 [Dimensions in Inches(mm)] © Mate Precision Tooling | 1295 Lund Boulevard, Anoka, Minnesota 55303 USA. Phone: 763.421.0230 Fax: 763.421.0285 | www.mate.com

PN2011

45:-& '03 $&/536.

45"5*0/ %06#-& 53"$,

PUNCH HOLDERS, DIE HOLDERS, AND URETHANE STRIPPERS

33 45"5*0/

."3"5)0/ ® 16/$) )0-%&3

45"/%"3% 16/$) )0-%&3

"%+645"#-& "/(-& 16/$) )0-%&3

"%+645"#-& -&/(5) 16/$) )0-%&3

%*& )0-%&3

63&5)"/& 453*11&3 E" E"

." # .

6 # 6 #

B

7".3 .

7" 3 .

B

7".# 7

7" # 7

7" # . ""

." # .

6 # 6 #

C

7".%

7" $

7" $ ""

." $ .

6 $ 6 $

D

7".%

7" %

7" % ""

." % .

6 % 6 %

D

7".9 5

7" % 5 "9

." % $ "9

6 % 6 %

D

7".% $ "7

7" % $ "7

." % $ "7

6 % 6 %

E

7".'

7" '

7" ' ""

7" ' "-

." & .

6 & 6 &

F

7".'

7" '

7" ' ""

7" ' "-

." ' .

6 ' 6 '

G

7".)

7" )

7" ) ""

7" ) "-

." ( .

6 ( 6 (

H

7".)

7" )

7" ) ""

7" ) "-

." ) .

6 ) 6 )

J

7".+

7" +

7" + ""

7" + "-

." + .

6 + 6 +

K

7".,

7" -

7" - ""

7" - "-

." , .

6 , 6 ,

7" -

7" - ""

7" - "-

." - .

INNER TRACK ROUNDS ONLY

7" % "-

AUTO INDEX

VARISTATION

L

*LESS 15% QUANTITY 12 OR MORE

[Dimensions in Inches(mm)] © Mate Precision Tooling | 1295 Lund Boulevard, Anoka, Minnesota 55303 USA. Phone: 763.421.0230 Fax: 763.421.0285 | www.mate.com

PN2011

45:-& '03 $&/536.

45"5*0/ %06#-& 53"$, 45"/%"3% 16/$) )0-%&3

%*& )0-%&3

63&5)"/& 453*11&3 E" E"

B

7".3 .

7" 3 .

." # .

6 # 6 #

B

7".# 7

7" # 7

7" # . ""

." # .

6 # 6 #

C

7".%

7" $

7" $ ""

." $ .

6 $ 6 $

D

7".%

7" %

7" % ""

." % .

6 % 6 %

D

7".9 5

7" % 5 "9

." % . "9

6 % 6 %

D

7".% $ "7

7" % $ "7

." % $ "7

6 % 6 %

E

7".'

7" '

7" ' ""

7" ' "-

." & .

6 & 6 &

F

7".'

7" '

7" ' ""

7" ' "-

." ' .

6 ' 6 '

G

7".)

7" (

7" ( ""

7" ( "-

." ( .

6 ( 6 (

45"5*0/

"%+645"#-& "/(-& 16/$) )0-%&3

"%+645"#-& -&/(5) 16/$) )0-%&3

INNER TRACK ROUNDS ONLY

7" % "-

AUTO INDEX

VARISTATION

34 PUNCH HOLDERS, DIE HOLDERS, AND URETHANE STRIPPERS

."3"5)0/ ® 16/$) )0-%&3

*LESS 15% QUANTITY 12 OR MORE

[Dimensions in Inches(mm)] © Mate Precision Tooling | 1295 Lund Boulevard, Anoka, Minnesota 55303 USA. Phone: 763.421.0230 Fax: 763.421.0285 | www.mate.com

PN2011

45:-& '03 ."(/6.

PUNCH HOLDERS, DIE HOLDERS, AND URETHANE STRIPPERS

35 45"5*0/

."3"5)0/ ® 16/$) )0-%&3

B

45"/%"3% 16/$) )0-%&3

"%+645"#-& "/(-& 16/$) )0-%&3

"%+645"#-& -&/(5) 16/$) )0-%&3

%*& )0-%&3

7" 3 7

63&5)"/& 453*11&3 E" E"

6 9 6 9

INNER TRACK XB ROUNDS ONLY

B

7".# .

7" 3 .

." # .

6 # 6 #

B

7".# 7

7" # 7

." # .

6 # 6 #

C

7".% 7

7" $ 7

." $ .

6 $ 6 $

D

7".% 7

7" % 7

." % .

6 % 6 %

D

7".% $ "7

7" % $ "7

." % . "9$

6 % 6 %

D

7".% $ "7

7" % $ "7

." % $ "7

6 % 6 %

7".'

7" '

." & .

6 & 6 &

7".'

7" '

." ' .

6 ' 6 '

INNER TRACK IB ROUNDS ONLY

AUTO INDEX

VARISTATION

E F

*LESS 15% QUANTITY 12 OR MORE

[Dimensions in Inches(mm)] © Mate Precision Tooling | 1295 Lund Boulevard, Anoka, Minnesota 55303 USA. Phone: 763.421.0230 Fax: 763.421.0285 | www.mate.com

PN2011

45:-& '03 ."(/6.

B

"%+645"#-& "/(-& 16/$) )0-%&3

"%+645"#-& -&/(5) 16/$) )0-%&3

%*& )0-%&3

63&5)"/& 453*11&3 E" E"

7" 3 7

6 9 6 9

INNER TRACK XB ROUNDS ONLY

B

7".# .

7" 3 .

." # .

6 # 6 #

B

7".# 7

7" # 7

." # .

6 # 6 #

C

7".% 7

7" $ 7

." $ .

6 $ 6 $

D

7".% 7

7" % 7

." % .

6 % 6 %

D

7".% $ "7

7" % $ "7

." % . "9$

6 % 6 %

D

7".% $ "7

7" % $ "7

." % $ "7

6 % 6 %

E

7".'

7" '

." & .

6 & 6 &

F

7".'

7" '

." ' .

6 ' 6 '

INNER TRACK IB ROUNDS ONLY

AUTO INDEX

VARISTATION

36 PUNCH HOLDERS, DIE HOLDERS, AND URETHANE STRIPPERS

45"5*0/

45"/%"3% 16/$) )0-%&3

."3"5)0/ ® 16/$) )0-%&3

*LESS 15% QUANTITY 12 OR MORE

[Dimensions in Inches(mm)] © Mate Precision Tooling | 1295 Lund Boulevard, Anoka, Minnesota 55303 USA. Phone: 763.421.0230 Fax: 763.421.0285 | www.mate.com

PN2011

45:-& '03 ."(/6. 45"5*0/ 7&$536. 45"5*0/

PUNCH HOLDERS, DIE HOLDERS, AND URETHANE STRIPPERS

37

."3"5)0/ 1-64â„¢ 16/$) )0-%&3

45"/%"3% 16/$) )0-%&3

B

."5&

7" 3 .

B

."5&

7" # 7

C

."5&

7" $ 7

D

."5&

7" % 7

45"5*0/

"%+645"#-& "/(-& 16/$) )0-%&3

"%+645"#-& -&/(5) 16/$) )0-%&3

%*& )0-%&3

63&5)"/& 453*11&3 E" E"

." # .

6 # 6 #

." # .

6 # 6 #

." $ .

6 $ 6 $

." % .

6 % 6 %

INNER TRACK ROUNDS ONLY

D

â€

AUTO INDEX

D

†â€

7".9 .

7" # . ""

7" % 7 "-

114 NOT AVAILABLE IN THIS STATION RANGE

(Available in standard Marathon only)

."5&

7" % . "9

." % . "9

6 % 6 %

E

."5&

7" ' 7

7" ' 7 "-

." & .

6 & 6 &

F

."5&

7" ' 7

7" ' 7 "-

." ' .

6 ' 6 '

G

."5&

7" ) .

7" ) . "-

." ( .

6 ( 6 (

H

."5&

7" ) .

7" ) . "-

." ) .

6 ) 6 )

J

."5&

7" + .

7" + . "-

." + .

6 +. 6 +

K

7"., .

7" - .

7" - . "-

." , .

6 ,.

7" - .

7" - . "-

." - .

AUTO INDEX

L

(Available in standard Marathon only)

*LESS 15% QUANTITY 12 OR MORE MAGNUM 5000 SERIAL NUMBER 584 AND BEFORE ††MAGNUM 5000 SERIAL NUMBER 585 AND AFTER - ALL VECTRUM 5000 â€

[Dimensions in Inches(mm)]

To prevent damage, use Marathon Plusâ„¢ torque stand (MATE01293) when changing punch. See page 21.

© Mate Precision Tooling | 1295 Lund Boulevard, Anoka, Minnesota 55303 USA. Phone: 763.421.0230 Fax: 763.421.0285 | www.mate.com

PN2011

45:-& '03 ."(/6. 45"5*0/ 7&$536. 45"5*0/ 45"/%"3% 16/$) )0-%&3

B

."5&

7" 3 .

B

."5&

7" # 7

C

."5&

7" $ 7

D

."5&

7" % 7

7".9 .

45"5*0/

"%+645"#-& "/(-& 16/$) )0-%&3

"%+645"#-& -&/(5) 16/$) )0-%&3

%*& )0-%&3

63&5)"/& 453*11&3 E" E"

." # .

6 # 6 #

." # .

6 # 6 #

." $ .

6 $ 6 $

." % .

6 % 6 %

7" % . "9

." % . "9$

6 % 6 %

." % . "9

6 % 6 %

INNER TRACK ROUNDS ONLY

D

â€

AUTO INDEX

7" # . ""

7" % 7 "-

(Available in standard Marathon only)

D

."5&

7" % . "9

E

."5&

7" ' 7

7" ' . "-

." & .

6 & 6 &

F

."5&

7" ' 7

7" ' . "-

." ' .

6 ' 6 '

G

."5&

7" ( .

7" ( . "-

." ( .

6 ( 6 (

†â€

AUTO INDEX

38 PUNCH HOLDERS, DIE HOLDERS, AND URETHANE STRIPPERS

."3"5)0/ 1-64â„¢ 16/$) )0-%&3

*LESS 15% QUANTITY 12 OR MORE MAGNUM 5000 SERIAL NUMBER 584 AND BEFORE ††MAGNUM 5000 SERIAL NUMBER 585 AND AFTER - ALL VECTRUM 5000 â€

To prevent damage, use Marathon Plusâ„¢ torque stand (MATE01293) when changing punch. See page 21.

[Dimensions in Inches(mm)]

© Mate Precision Tooling | 1295 Lund Boulevard, Anoka, Minnesota 55303 USA. Phone: 763.421.0230 Fax: 763.421.0285 | www.mate.com

PN2011

PUNCH HOLDERS, DIE HOLDERS, AND URETHANE STRIPPERS

39

45:-& '03 ."(/6. 45"5*0/ 7&$536. "/% 45"5*0/ ."3"5)0/ 1-64â„¢ 16/$) )0-%&3

45"/%"3% 16/$) )0-%&3

."5&

7" 3 .

."5&

7" # 7

C

."5&

7" $ 7

D

."5&

7" % 7

45"5*0/

B

"%+645"#-& "/(-& 16/$) )0-%&3

"%+645"#-& -&/(5) 16/$) )0-%&3

%*& )0-%&3

63&5)"/& 453*11&3 E" E"

." # .

6 # 6 #

." # .

6 # 6 #

." $ .

6 $ 6 $

." % .

6 % 6 %

INNER TRACK ROUNDS ONLY

B

D

â€

AUTO INDEX

D

7".9 .

7" # . ""

7" % 7 "-

114 NOT AVAILABLE IN THIS STATION RANGE

(Available in standard Marathon only)

."5&

7" % . "9

." % . "9

6 % 6 %

E

."5&

7" ' 7

7" ' 7 "-

." & .

6 & 6 &

F

."5&

7" ' 7

7" ' 7 "-

." ' .

6 ' 6 '

G

."5&

7" ) 7

7" ) 7 "-

." ( .

6 ( 6 (

H

."5&

7" ) 7

7" ) 7 "-

." ) .

6 ) 6 )

J

."5&

7" + 7

7" + 7 "-

." + .

6 +. 6 +

K

7"., .

7" - .

7" - . "-

." , .

6 ,.

7" - .

7" - . "-

." - .

†â€

AUTO INDEX

(Available in standard Marathon only)

L

*LESS 15% QUANTITY 12 OR MORE †SERIAL NUMBER 584 AND BEFORE ††SERIAL NUMBER 585 AND AFTER [Dimensions in Inches(mm)]

To prevent damage, use Marathon Plusâ„¢ torque stand (MATE01293) when changing punch. See page 21.

© Mate Precision Tooling | 1295 Lund Boulevard, Anoka, Minnesota 55303 USA. Phone: 763.421.0230 Fax: 763.421.0285 | www.mate.com

PN2011

45:-& '03 ."(/6. 45"5*0/ 7&$536. 45"5*0/ 45"/%"3% 16/$) )0-%&3

B

."5&

7" 3 .

B

."5&

7" # 7

C

."5&

7" $ 7

D

."5&

7" % 7

7".9 .

45"5*0/

"%+645"#-& "/(-& 16/$) )0-%&3

"%+645"#-& -&/(5) 16/$) )0-%&3

%*& )0-%&3

63&5)"/& 453*11&3 E" E"

." # .

6 # 6 #

." # .

6 # 6 #

." $ .

6 $ 6 $

." % .

6 % 6 %

7" % . "9

." % . "9$

6 % 6 %

." % . "9

6 % 6 %

INNER TRACK ROUNDS ONLY

D

â€

AUTO INDEX

7" # . ""

7" % 7 "-

(Available in standard Marathon only)

D

."5&

7" % . "9

E

."5&

7" ' 7

7" ' . "-

." & .

6 & 6 &

F

."5&

7" ' 7

7" ' . "-

." ' .

6 ' 6 '

."5&

7" ( 7

7" ( 7 "-

." ( .

6 ( 6 (

†â€

AUTO INDEX

G

40 PUNCH HOLDERS, DIE HOLDERS, AND URETHANE STRIPPERS

."3"5)0/ 1-64â„¢ 16/$) )0-%&3

*LESS 15% QUANTITY 12 OR MORE †SERIAL NUMBER 584 AND BEFORE ††SERIAL NUMBER 585 AND AFTER To prevent damage, use Marathon Plus™ torque stand (MATE01293) when changing punch. See page 21.

[Dimensions in Inches(mm)]

© Mate Precision Tooling | 1295 Lund Boulevard, Anoka, Minnesota 55303 USA. Phone: 763.421.0230 Fax: 763.421.0285 | www.mate.com

PN2011

45:-& '03 .05036.

41

."3"5)0/ 1-64™ 16/$) )0-%&3

45"/%"3% 16/$) )0-%&3

."5&

7" 3 7

6 9 6 9

."5&

7" # 7

6 # 6 #

B

."5&

7" # 7

." # $

6 # 6 #

C

."5&

7" $ 7

." $ $

6 $ 6 $

D

."5&

7" % 7

." % $

6 % 6 %

."5&

7" % 7 "7

6 % 6 %

."5&

7" ' 7 "7

6 7 6 7

E

."5&

7" ' 7

."5&

7" ' 7

F

."5&

7" ' 7

."5&

7" ' 7

G

."5&

7" ) 7

H

."5&

7" ) 7

6 ) 6 )

J

."5&

7" + 7

6 +. 6 +

PUNCH HOLDERS, DIE HOLDERS, AND URETHANE STRIPPERS

45"5*0/

$0..&/54

B

Inner Track XB Rounds Only up to 0.500 (12.7)

B

Inner Track IB

D

Varistation

F

Varistation

† %*& )0-%&3 &; 0/-:

63&5)"/& 453*11&3 E" E"

." & $

6 & 6 &

." ' $

6 ' 6 '

." ( $

6 ( 6 (

*For use with Motorum model 2000. **For use with Motorum models 2044, 2048, 2054 and newer. †Motorum die holders not shown are available from Murata Machinery.

[Dimensions in Inches(mm)]

To prevent damage, use Marathon Plus™ torque stand (MATE01293) when changing punch. See page 21.

© Mate Precision Tooling | 1295 Lund Boulevard, Anoka, Minnesota 55303 USA. Phone: 763.421.0230 Fax: 763.421.0285 | www.mate.com

PN2011

45:-& '03 .05036. $0..&/54

B

Inner Track XB Rounds Only up to 0.500 (12.7)

B

Inner Track IB

45"/%"3% 16/$) )0-%&3

† %*& )0-%&3 &; 0/-:

63&5)"/& 453*11&3 E" E"

."5&

7" 3 7

6 9 6 9

."5&

7" # 7

6 # 6 #

B

."5&

7" # 7

." # $

6 # 6 #

C

."5&

7" $ 7

." $ $

6 $ 6 $

D

."5&

7" % 7

." % $

6 % 6 %

."5&

7" % 7 "7

."5&

7" ' 7

D E F G

Varistation

."5&

7" ' 7

."5&

7" ' 7

."5&

7" ' 7

."5&

7" ( 7

6 % 6 %

." & $

6 & 6 &

." ' $

6 ' 6 '

." ( $

6 ( 6 (

PUNCH HOLDERS, DIE HOLDERS, AND URETHANE STRIPPERS

45"5*0/

."3"5)0/ 1-64™ 16/$) )0-%&3

42

*For use with Motorum model 2000. **For use with Motorum models 2044, 2048, 2054 and newer. †Motorum die holders not shown are available from Murata Machinery.

To prevent damage, use Marathon Plus™ torque stand (MATE01293) when changing punch. See page 21.

[Dimensions in Inches(mm)]

© Mate Precision Tooling | 1295 Lund Boulevard, Anoka, Minnesota 55303 USA. Phone: 763.421.0230 Fax: 763.421.0285 | www.mate.com

PN2011

45:-& '03 7&$536. α

PUNCH HOLDERS, DIE HOLDERS, AND URETHANE STRIPPERS

43

."3"5)0/ 1-64™ 16/$) )0-%&3

45"/%"3% 16/$) )0-%&3

."5&

7" 3 7

6 9 6 9

."5&

7" # 7

6 # 6 #

B

."5&

7" # 7

6 # 6 #

C

."5&

7" $ 7

6 $ 6 $

D

."5&

7" % 7

6 % 6 %

D

."5&

7" % 7 "7

6 % 6 %

F

."5&

7" ' 7 "7

6 7 6 7

E

."5&

7" ' 7

6 & 6 &

F

."5&

7" ' 7

6 ' 6 '

G

."5&

7" ) 7

6 ( 6 (

H

."5&

7" ) 7

6 ) 6 )

J

."5&

7" + 7

6 + 6 +

45"5*0/

B

"%+645"#-& "/(-& 16/$) )0-%&3

"%+645"#-& -&/(5) 16/$) )0-%&3

%*& )0-%&3

63&5)"/& 453*11&3 E" E"

INNER TRACK XB ROUNDS ONLY up to .500(12.7)

B

INNER TRACK IB

VARISTATION

VARISTATION

STANDARD SHAPES: rectangle

square

quad “D”

round

hexagon octagon

oval

single“D” double “D” triangle

diamond

[Dimensions in Inches(mm)] © Mate Precision Tooling | 1295 Lund Boulevard, Anoka, Minnesota 55303 USA. Phone: 763.421.0230 Fax: 763.421.0285 | www.mate.com

PN2011

45:-& '03 7&$536. α 45"/%"3% 16/$) )0-%&3

"%+645"#-& "/(-& 16/$) )0-%&3

"%+645"#-& -&/(5) 16/$) )0-%&3

%*& )0-%&3

63&5)"/& 453*11&3 E" E"

B

."5&

7" 3 7

6 9 6 9

B

."5&

7" # 7

6 # 6 #

B

."5&

7" # 7

6 # 6 #

C

."5&

7" $ 7

6 $ 6 $

D

."5&

7" % 7

6 % 6 %

D

."5&

7" % 7 "7

6 % 6 %

E

."5&

7" ' 7

6 & 6 &

F

."5&

7" ' 7

6 ' 6 '

G

."5&

7" ( 7

6 ( 6 (

INNER TRACK XB ROUNDS ONLY up to .500(12.7)

INNER TRACK IB

VARISTATION

44 PUNCH HOLDERS, DIE HOLDERS, AND URETHANE STRIPPERS

45"5*0/

."3"5)0/ 1-64™ 16/$) )0-%&3

*LESS 15% QUANTITY 12 OR MORE To prevent damage, use Marathon Plus™ torque stand (MATE01293) when changing punch. See page 21.

[Dimensions in Inches(mm)] © Mate Precision Tooling | 1295 Lund Boulevard, Anoka, Minnesota 55303 USA. Phone: 763.421.0230 Fax: 763.421.0285 | www.mate.com

PN2011

.BYJNVN (SJOE -JGF 1VODIJOH 45"5*0/ .BUFSJBM A 0.063(1.6) B 0.180(4.6) C 0.148(3.8) D-G 0.243(6.2)

.JOJNVN 1VODI 0WFSBMM -FOHUI 1.750(44.5) 2.683(68.1) 3.008(76.4) 1.820(46.2)

(3*/% -*'& '03 76-$"/ 45:-& 16/$)&4 .BYJNVN (SJOE -JGF 1VODIJOH 45"5*0/ .BUFSJBM X 0.063(1.6) AB 0.380(9.7) B 0.310(7.9) C 0.303(7.7) D-L 0.303(7.7)

.JOJNVN 1VODI 0WFSBMM -FOHUI 2.656(67.5) 3.620(91.9) 3.753(95.3) 3.228(82.0) 3.228(82.0)

(3*/% -*'& '03 %*&4 45"5*0/

5PPMJOH 4UZMF

.BYJNVN %JF (SJOE -JGF

.JOJNVN %JF 0"-

B-L X-L B-L B-C D-G

MARATHON 114 VULCAN 112 112

0.125(3.2) 0.125(3.2) 0.125(3.2) 0.125(3.2) 0.125(3.2)

1.000(25.4) 1.000(25.4) 1.000(25.4) 0.468(11.9) 0.625(15.9)

(3*/%*/( 8)&&- 41&$*'*$"5*0/4 5PPM .BUFSJBM 8IFFM )BSEOFTT Premium Tool Steel G-J High Speed Steel D-G Shock Steel G-J

(SJU 4J[F 40-60 40-60 40-60

t 4IBSQFOJOH GJYUVSF 1BSU /VNCFS 54 45&1 o JT FNQMPZFE 3FNPWF A7 'SPN 1VODI 'BDF t " 3BEJVT FEHF PO UIF HSJOEJOH XIFFM XJMM IFMQ BWPJE B TUSFTT Maximum 90° QPJOU BU QVODI DFOUFS t " HPPE CMFOE SBEJVT BU QVODI DFOUFS JT SFRVJSFE t (SJOE QVODI GMBUT CFUXFFO

t *G B TIBSQ A7 SFNBJOT PO UIF QVODI GBDF SFNPWF XJUI B CFWFM XIFFM OP HSFBUFS UIBO JO EJBNFUFS

'&&% 3"5&4 %PXOGFFE 0.001-0.003(0.03-0.08) $SPTTGFFE 0.010(0.25) per pass 5SBWFSTF QFS QBTT

100-150 inches/minute (2.50-3.80 meters/minute)

E

(3*/% -*'& '03 45:-& 16/$)&4

45&1 o 45&1 o (SJOE TU 1VODI 'BDF (SJOE OE 1VODI 'BDF

RS

.JOJNVN 1VODI 0WFSBMM -FOHUI 2.656(67.5) 3.620(91.9) 3.753(95.3) 3.228(82.0)

AV E

.BYJNVN (SJOE -JGF 1VODIJOH 45"5*0/ .BUFSJBM A 0.063(1.6) B 0.380(9.7) C 0.310(7.9) D-L 0.303(7.7)

4)"31&/*/( 16/$)&4 45&1 o (SJOE %VMM &EHFT

CR

OS

SF

TR

(3*/% -*'& '03 45:-& 16/$)&4

DOWNFEED

PUNCH AND DIE MAINTENANCE

45

16/$) "/% %*& ."*/5&/"/$&

EE

D

8)&&-)&"%

'*9*/( 4)"31&/*/( 130#-&.4 130#-&.

$"64&

$63&

Discoloration** and/or surface cracks

Insufficient coolant Improper wheel

Increase or redirect flow Use coarser grain, softer grade grinding wheel

Improper dress

Harsh cutting sound and/or poor surface finish

Drop wheelhead 0.0002-0.0004(0.005-0.010) and redress. Move crossfeed approximately 50 inches/minute (1.25 meters/minute)

Excessive stock removal

Less downfeed; lower crossfeed rate

Improper wheel

Coarser grain, softer grade

Improper dress or glazed wheel

Redress wheel, break glaze on wheel surface

**Dark discoloration indicates damage not necessarily limited to tool surface. Removal of burned surface will not rectify damage.

Recommend replacement of the tool.

.1( 1VODI BOE %JF (SJOEFS Contact Mate customer service for info on our Manual Adjust or Laser Sensor grinders for easy tool maintenance.

[Dimensions in Inches(mm)] Š Mate Precision Tooling | 1295 Lund Boulevard, Anoka, Minnesota 55303 USA. Phone: 763.421.0230 Fax: 763.421.0285 | www.mate.com

PN2011

."5& ."3"5)0/ÂŽ 16/$) 453"*()5 #&'03& 3"%*64 4#3 "/% (3*/% -*'&

46

i"w 3BOHF -FOHUI 0.030-0.187(0.8-4.7)

/FX 1VODI i#w .BYJNVN 4#3 3BOHF 3FDPNNFOEFE .BUFSJBM 5IJDLOFTT œ

8JEUI 0.320(8.1) 0.020(0.5) 0.030-0.039(0.8-1.0)

0.040 -0.063(1.0 -1.6)

0.030-0.187(0.8-4.7)

0.040-0.063(1.0-1.6)

0.060(1.5)

0.380(9.7)

0.030(0.8)

0.064 -0.094(1.6 -2.4)

0.030-0.187(0.8-4.7)

0.064-0.094(1.6-2.4)

0.090(2.3)

0.440(11.2)

0.060(1.5)

0.095 -0.156(2.4 -4.0)

0.030-0.187(0.8-4.7)

0.095-0.156(2.4-4.0)

0.140(3.6)

0.680(17.3)

0.120(3.0)

0.157 -0.187(4.0 -4.7)

0.030-0.187(0.8-4.7)

0.157-0.187(4.0-4.7)

0.180(4.6)

0.730(18.5)

0.120(3.0)

0.250(6.4)

0.730(18.5)

0.060(1.5)

≼ 0.187(4.7)

.BYJNVN (SJOE -JGF 0.000(0.0)

0.188-0.625(4.8-15.9)

0.188-0.625(4.8-15.9)

0.030-0.039(0.8-1.0)

0.020(0.5)

0.320(8.1)

0.000(0.0)

0.188-0.625(4.8-15.9)

0.188-0.625(4.8-15.9)

0.040-0.063(1.0-1.6)

0.060(1.5)

0.440(11.2)

0.060(1.5)

0.188-0.625(4.8-15.9)

0.188-0.625(4.8-15.9)

0.064-0.094(1.6-2.4)

0.090(2.3)

0.630(16.0)

0.120(3.0)

0.188-0.625(4.8-15.9)

0.188-0.625(4.8-15.9)

0.095-0.156(2.4-4.0)

0.140(3.6)

0.680(17.3)

0.120(3.0)

0.188-0.625(4.8-15.9)

0.188-0.625(4.8-15.9)

0.157-0.625(4.0-15.9)

0.250(6.4)

0.760(19.3)

0.060(1.5)

≼0.626(≼15.9)

≼0.626(≼15.9)

0.030-0.039(0.8-1.0)

0.020(0.5)

0.380(9.7)

0.000(0.0)

≼0.626(≼15.9)

≼0.626(≼15.9)

0.040-0.063(1.0-1.6)

0.060(1.5)

0.540(13.7)

0.060(1.5)

≼0.626(≼15.9)

≼0.626(≼15.9)

0.064-0.094(1.6-2.4)

0.090(3.0)

0.630(16.0)

0.120(3.0)

≼0.626(≼15.9)

≼0.626(≼15.9)

0.095-0.156(2.4-4.0)

0.140(3.6)

0.760(19.3)

0.120(3.0)

≼0.626(15.9)

≼0.626(15.9)

≼0.157(4.0)

0.250(6.4)

0.760(19.3)

0.060(1.5)

4&55*/( 61 453*11&3 -&"% MARATHONÂŽ Punch Assembly Detail

1VODI

4USJQQFS

Stripper should lead punch by: .JOJNVN 0.020(0.5) .BYJNVN 0.050(1.3)

PUNCH SBR AND GRIND LIFE

i%w 3BOHF %JBNFUFS 0.030 -0.039(0.8 -1.0)

5)3&& 10*/5 16/$) $0/530Guided from top to bottom‌ Three-point control for precision punching at all speeds for greater stability, rigidity and minimal lateral movement

Guided Surfaces‌

Guided by punch receiver tang Guided by punch holder body Guided by stripper

*Maximum grind life increases as material thickness decreases.

[Dimensions in Inches(mm)] Š Mate Precision Tooling | 1295 Lund Boulevard, Anoka, Minnesota 55303 USA. Phone: 763.421.0230 Fax: 763.421.0285 | www.mate.com

PN2011

16/$) 4)&"3 41&$*'*$"5*0/4

PUNCH SHEAR SPECIFICATIONS

47

4IFBS 4QFDJGJDBUJPOT GPS ."3"5)0/® 1VODIFT Standard Shear for ."3"5)0/ punches all sizes, all stations is flat - without shear.

4)&"3 41&$*'*$"5*0/4 '03 16/$)&4 45"5*0/ %&4$3*15*0/ B C C D-L D-L D-L D-L D-L

rounds and shapes rounds shapes rounds shapes (except square) shapes (except square) squares with 45° setting squares with 45° setting

4*;&

4)&"3 3&26*3&%

0.030-1.000(0.76-25.4) 1.001-1.500(25.42-38.1) 1.001-1.500(25.42-38.1) 1.501(38.12) and larger width 0.030-0.187(0.76-4.75) width 0.188(4.77) and larger 1.000-1.499(25.4-38.07) 1.500(38.1) and larger

none concave 0.062(1.57) shear depth none concave 0.093(2.36) shear depth rooftop concave 0.093(2.36) shear depth 4-way 0.040(1.02) shear depth with 0.187(4.75) square flats 4-way 0.093(2.36) shear depth

4)&"3 41&$*'*$"5*0/4 '03 )&"7: %65: 16/$)&4 45"5*0/ %&4$3*15*0/ B C C D-L D-L D-L

rounds and shapes square, rectangle round, oval, D, DD round, oval, D, DD rectangle square

4*;&

4)&"3 3&26*3&%

0.250-0.938(0.8-23.8) 0.813-1.313(20.7-33.4) 0.939-1.492(23.9-37.9) 1.493(37.9) and larger 1.314(33.4) and larger 1.314(33.4) and larger

none none rooftop rooftop rooftop none - to reduce lateral movement

4)&"3 41&$*'*$"5*0/4 '03 16/$)&4 45"5*0/ %&4$3*15*0/ B C C D-G D-G D-G D-G D-G

rounds and shapes rounds shapes rounds shapes (except square) shapes (except square) squares with 45° setting squares with 45° setting

4*;&

4)&"3 3&26*3&%

0.030-1.000(0.76-25.4) 1.001-1.500(25.42-38.1) 1.001-1.500(25.42-38.1) 1.501(38.12) and larger width 0.030-0.187(0.76-4.75) width 0.188(4.77) and larger 1.000-1.499(25.4-38.07) 1.500(38.1) and larger

none concave 0.062(1.57) shear depth none concave 0.062(1.57) shear depth rooftop concave 0.062(1.57) shear depth 4-way 0.040(1.02) shear depth with 0.187(4.75) square flats 4-way 0.062(1.57) shear depth

4)&"3 41&$*'*$"5*0/4 '03 76-$"/ 16/$)&4 Standard Shear for 7VMDBO style punches all sizes, all stations 9 through - is flat - without shear. Rooftop shear is the recommended optional shear in some stations, for some size ranges.

Concave

Rooftop

4-Way

One Way

[Dimensions in Inches(mm)] © Mate Precision Tooling | 1295 Lund Boulevard, Anoka, Minnesota 55303 USA. Phone: 763.421.0230 Fax: 763.421.0285 | www.mate.com

PN2011

16/$) )0-%&3 4&5 61 %*.&/4*0/4 BOTTOM OF STROKE

16/$) 13&44 CENTRUM 1000 CENTRUM 2000 CENTRUM 3000 MAGNUM 1250 MAGNUM 2125 MAGNUM 5000 MOTORUM 2000 VECTRUM 3000D VECTRUM 5000 FLEXILASER

4)65 )&*()5 5.875(149.2) 5.875(149.2) 6.750(171.5) 5.875(149.2) 5.875(149.2) 5.875(149.2) PROGRAMMABLE PROGRAMMABLE 6.750(171.5) PROGRAMMABLE

FEED GAP

'&&% ("1 0.835(21.2) 0.875(22.2) 0.875(22.2) 0.875(22.2) 0.875(22.2) 0.875(22.2) 0.875(22.2) 0.875(22.2) 0.875(22.2) 0.875(22.2)

.63"5" 8*&%&."// 16/$) 13&44 50//"(& 3"5*/(4 16/$) 13&44 13&44

16/$) 13&44 50//"(& (TONS)

16/$) 13&44 50//"(& (METRIC TONS)

CENTRUM 1000 CENTRUM 2000 CENTRUM 3000 MAGNUM 1250 MAGNUM 2125 MAGNUM 5000 MOTORUM 2000 VECTRUM 3000D VECTRUM 5000 FLEXILASER

16.5 22.0 33.0 22.0 22.0 45.0 22.0 33.0 50.0 11.0

14.85 19.8 29.7 19.8 19.8 40.5 19.8 29.7 45.0 10.0

07&3"-- -&/(5) 0"- 0' 16/$) )0-%&3 "44&.#-*&4

."3"5)0/ 16/$) )0-%&3

®

45"5*0/ B C D E-G H-L

45:-& 16/$) )0-%&3

45"5*0/ A B C D E-G H-L

45:-& 16/$) )0-%&3

45"5*0/ A B C D E-G

$&/536.

$&/536.

8 8

."(/6.

.05036.

7&$536.

6.031(153.2) 6.125(155.6) 6.125(155.6) 6.125(155.6)

6.906(175.4) 7.000(177.8) 7.000(177.8) 7.000(177.8) 7.000(177.8)

7.019 (178.3) 7.124(180.94) 7.124(180.94) 7.115(180.72) 7.115(180.72)

7.019 (178.3) 7.124(180.94) 7.124(180.94) 7.115(180.72) 7.115(180.72)

7.019 (178.3) 7.124(180.94) 7.124(180.94) 7.115(180.72) 7.115(180.72)

$&/536.

$&/536.

8 8

."(/6.

.05036.

7&$536.

5.937(150.8) 5.984(152.0) 6.047(153.6) 6.077(154.4) 6.077(154.4)

6.812(173.0) 6.843(173.8) 6.906(175.4) 6.937(176.2) 6.937(176.2) 6.937(176.2)

6.812(173.0) 6.843(173.8) 6.906(175.4) 6.937(176.2) 6.937(176.2) 6.937(176.2)

6.812(173.0) 6.843(173.8) 6.906(175.4) 6.937(176.2) 6.937(176.2) 6.937(176.2)

6.812(173.0) 6.843(173.8) 6.906(175.4) 6.937(176.2) 6.937(176.2) 6.937(176.2)

$&/536.

$&/536.

8 8

."(/6.

.05036.

7&$536.

5.984(152.0) 5.984(152.0) 6.047(153.6) 6.047(153.6) 6.047(153.6)

6.812(173.0) 6.843(173.8) 6.906(175.4) 6.906(175.4) 6.906(175.4)

6.812(173.0) 6.843(173.8) 6.906(175.4) 6.906(175.4) 6.906(175.4)

6.812(173.0) 6.843(173.8) 6.906(175.4) 6.906(175.4) 6.906(175.4)

6.812(173.0) 6.843(173.8) 6.906(175.4) 6.906(175.4) 6.906(175.4)

MARATHON

PUMCH HOLDER SET-UP DIMENSIONS

SHUT HEIGHT

48

TOP OF STROKE

112/114

OVERALL LENTH (OAL) STRIPPER LEAD

[Dimensions in Inches(mm)]

© Mate Precision Tooling | 1295 Lund Boulevard, Anoka, Minnesota 55303 USA. Phone: 763.421.0230 Fax: 763.421.0285 | www.mate.com

PN2011

CUSTOM ANGLE SETTINGS

49

$6450. "/(-& 4&55*/(4 64*/( $"35&4*"/ $003%*/"5& 4:45&.

501 %*& 7*&8 o

.FBTVSF "OHMF $PVOUFSDMPDLXJTF GSPN ยก

&9".1-& o

4IBQF 0SJFOUBUJPO 4IPXO BU ยก

803,)0-%&3 $-".14 8IFO PSEFSJOH QMFBTF TLFUDI UIF TIBQF BOE BOHMF PG UIF QVODIFE IPMF T

"/(-& 4&55*/(4 '03 ."3"5)0/ 1-64โ ข 500-4

."3"5)0/ 1-64โ ข 1VODI )PMEFST )BWF &JHIU 4UBOEBSE 4FUUJOHTy t 5VSO TQSJOH MPBEFE MPDL SJOH t "MJHO TUSJQQFS UP EFTJSFE BOHMF t 1SFTT EPXO PO TUSJQQFS UP FOHBHF TQSJOH MPBEFE MPDL SJOH t 4QFDJBM BOHMFT DBO BMTP CF TQFDJGJFE

[Dimensions in Inches(mm)] ยฉ Mate Precision Tooling | 1295 Lund Boulevard, Anoka, Minnesota 55303 USA. Phone: 763.421.0230 Fax: 763.421.0285 | www.mate.com

PN2011

."5& 41&$*"- 4)"1&4 Z

X

Y

Y

A05

X

B02 QUAD D

SQUARE WITH CHAMFERED CORNERS

B03

X

R

Y

C05

X

R2

R1

DIAMOND

C08_B

X

EQUILATERAL TRIANGLE

Z

C08_C

X

R

X

KEYHOLE

KEYHOLE

X

D05

Y

Y 4-WAY RADIUS

R

E04

4-WAY RADIUS

R-1

X (OPTIONAL)

10°

X°

R-1

E07

CABLE CONNECTOR

2-WAY RADIUS

X

Y

E06

X

2-WAY RADIUS

R-2

R

R

E05

X

4-WAY RADIUS

X

Y

X

E01

SHAKE AND BREAK

Z

R

.015 (0.4 )

Y

DOUBLE KEYWAY Z

Y

D06

Y

KEYHOLE

Y

E03

R

X

Z

X°

.030 (0.8 )

Z

Z

D04

Y

Y

KEYHOLE

.010 (0.3 )

X

Z

D03

D 01 RIGHT TRIANGLE

X

Z

R

C08_D

X

ISOSCELES TRIANGLE

45° RIGHT TRIANGLE

R

Y

X

45°

X

E02

X

Z°

45° 60°

60°

C08_A

X

D02

Z

KEYWAY

Z° Y

C07

C06

Y

KEYWAY

RECT/OVAL

RECTANGLE WITH CHAMFERED CORNER

SPECIAL SHAPES

A04

50

Y

45 °

Y

X

X

R

45°

ARC OVAL

R-1

X(OPTIONAL)

R-2

R-4 Y

E08

R-2

R-1

E09

ARC OVAL

E10 Y

F01

Y

F03

Y

DOUBLE KEYHOLE

RECT ONE NOTCH

Y

Y

Y

Z' Z

F04

X

DOUBLE KEYHOLE

X

Z

Z 10°

G02

X

RECTANGLE WITH TABS

G03

G04

X

X

G05

CABLE CONNECTOR WITH TABS

DOUBLE RECTANGLE

*C2, C3, C4 ACUTE ANGLE OPTIONS OPTION 1:

OPTION 2: X dimention to theoretical sharp

OPTION 3: X dimention tangent to radius

F05

X dimention to centerpoint of radius

9-WAY CORNER ROUNDING

X

RECTANGLE WITH RADIUS NOTCH

RECTANGLE WITH TWO NOTCHES

R Z'

Z'

X Z'

Z

Z

R

F02

R

Z

Z

INSIDE/OUTSIDE RADIUS

Y Z'

Z'

R-1

E 13

R-3

QUAD-RADIUS

Y

Z

Z

E12

TRI-RADIUS

X

X

R-2

E11

X

ELLIPSE

FOOTBALL

R

R-2

R-3 R

G01

Y

4-WAY SQUARE KEYHOLE

When ordering a special shape, please provide all dimensions noted above for the corresponding shape. Special shape drawings are also available at www.mate.com

B C D E F

MAXIMUM STATION RANGE 1.000(25.4) G 3.500(88.9) 1.500(38.1) H 4.125(104.8) 2.000(50.8) J 4.750(120.7) 2.500(63.5) K 5.500(139.7) 3.000(76.2)* L 6.000(152.4)

*F 3.125(79.4)-112 only

[Dimensions in Inches(mm)]

© Mate Precision Tooling | 1295 Lund Boulevard, Anoka, Minnesota 55303 USA. Phone: 763.421.0230 Fax: 763.421.0285 | www.mate.com

PN2011

."5& 41&$*"- 4)"1&4

SPECIAL SHAPES

51

8": $03/&3 306/%*/(

D2

8": $03/&3 306/%*/(

D1 .100(2.5)

Radius

10.000 (254.0)

R.4.0

R.5.0

Radius

R.3.0

1/2 parting width

D3

26"% 3"%*64

R.2.5 R.6.0 R.1.5

R25.4

8.000 (203.2)

R.8.0 R.12.0 R.10.0

4.000 (101.6) Radius

D4

Radius

6.000 (152.4) Radius

The 4-way corner rounding tool can round all four corners of a piece part without rotating the tooling - use with standard parting tools for piece part separation.

*/4*%& 0654*%& 3"%*64

A single 9-way corner rounding tool provides nine popular radii in one tool.

Auto indexing selects and rotates the desired radius to round off all corners of a piece part.

8": $03/&3 /05$)*/(

30° 45°

Outside radius Inside radius

90° 75°

60°

60°

TWO POPULAR CONFIGURATIONS...

This tool’s large radii results in blanks with smoother edges produced with fewer hits than with an ordinary radius punch. This tool can be programmed to punch holes with slugs or parts retained in the sheet, yet can be separated easily off the press.

The 3-way notching tool can include angles from 150° to 15° - shown above are two popular arrangements. One tool can provide three corner options.

The quad radius tool nibbles large holes with smoother edges and fewer hits than using a round nibbling punch. Smooth round holes are not limited to station range.

SPECIAL SHAPE SOLUTIONS TO OTHER PUNCHING PROBLEMS‌ In addition to standard tooling, a few selected multi-purpose punches can fill out a very versatile tooling complement.

Some very simple tools, along with auto index press capacity, can perform complex punching operations without resorting to other means to accomplish these tasks.

[Dimensions in Inches(mm)] Š Mate Precision Tooling | 1295 Lund Boulevard, Anoka, Minnesota 55303 USA. Phone: 763.421.0230 Fax: 763.421.0285 | www.mate.com

PN2011

"%% 0/4

52 ADD-ONS

(FOFSBM Radius Corner Non-Standard Straight Before Radius (SBR) Dimension Extra Back Taper (1 degree per side) Special Angle Settings Shock Steel Optional Shear (Limited Options) High Speed Steel Punch - 114 only Non-Standard Slug Ejector Request (Limited Options) Stabilizer 4NBMM %JBNFUFS 3PVOE 5PPMT Diameter 0.031 (0.79) to 0.061 (1.55) Diameter 0.062 (1.56) to 0.092 (2.34) /BSSPX 8JEUI 4IBQFE 5PPMT Widths under 0.125 (3.18) .BYJNB™ BOE /JUSJEF $PBUJOH (Available only on MarathonŽ Punches and High Speed Steel 114 Punches) B -0.031(0.80) to 1.000 (25.40) C -1.000(25.40) to 1.500 (38.10) D -1.500(38.10) to 2.000 (50.80) E -2.000(50.80) to 2.500 (63.50) F -2.500(63.50) to 3.000 (76.20) G -3.000(76.20) to 3.500 (88.90) H -3.500(88.90) to 4.125 (104.80) J -4.125(104.80) to 4.750 (120.70) K -4.750(120.70) to 5.500 (139.70) L -5.500(139.70) to 6.000 (152.40)

For more information on Maxima™ coating and Nitride treatment, ask for LIT00368.

[Dimensions in Inches(mm)] Š Mate Precision Tooling | 1295 Lund Boulevard, Anoka, Minnesota 55303 USA. Phone: 763.421.0230 Fax: 763.421.0285 | www.mate.com

PN2011

visit mate.com

MATE PRECISION TOOLING WORLDWIDE HEADQUARTERS: 1295 Lund Boulevard, Anoka, Minnesota 55303 USA Tel 763.421.0230 Fax 763.421.0285 mate.com EUROPEAN HEADQUARTERS: Gablonzer Str, 25, 61440 Oberursel, Germany Tel +49.6171.8878.000 Fax +49.6171.8878.001 mate.de ® The Mate Logo, Marathon and Slug Free are registered trademarks of Mate Precision Tooling Inc. Marathon Plus and Maxima are registered trademarks of Mate Precision Tooling Inc.

© 2011 Mate Precision Tooling Inc.

LIT00683 Rev B LIT00436 Rev C