Chapter 12 IT in Logistics Aj-Kulachatr C. Na Ayudhya Naresuan University Payao Campus Semester 1/50 1
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Traditional Supply Chains • Raw material suppliers may require time to increase their production to meet FS’s larger orders, resulting in temporary shortages for the supplier. • By contrast, if the participants in the supply chain are part of an integrated process, information about the increased customer demand can be passed quickly through the supply chain, so each link in the chain can react quickly to the change.
Goods
Goods
Supplier
Information
$
$
Goods
Manufacturer
Information
$
$
Goods
Wholesaler
Information
Goods
Retailer
Information
Supply-chain management (SCM) from raw materials to consumer
Customer
Raw Materials
$
Information
3
IT in Logistics Activities
QC & Waste
Packaging Forecasting Purchasing
Inbound logistics
Warehouse transport Production transport Warehouse
Production Planning
Scheduling
Order Fulfillment
Return goods
Customer/Upstream
Outbound logistics
Suppliers / Downstream
Information Feedback
Customer Distribution services
RO
DC = Distribution Center RO = Repairs Operation
Location Planning
Information Feedback
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IT ภâ&#x20AC;˘ Hardware â&#x20AC;˘ Software â&#x20AC;˘ Network â&#x20AC;&#x201C; ŕ¸
EDI , Internet !
â&#x20AC;˘ Database ; â&#x20AC;&#x201C; Data Warehouse â&#x20AC;&#x201C; Data Mining
â&#x20AC;˘ Detection Technology 5
Hardware Computer Processing Input Unit
Output
Storage
6
Hardware Peripherals
7
Software in Logistics
8
Software â&#x20AC;˘ Software " ภ# ภ$# $ภ! % Supply Chain & # '& ภ() % * ! + â&#x20AC;&#x201C; % 1 ภ%ภภ% &, & % $#ภ, ( ภ"% â&#x20AC;˘ â&#x20AC;˘ â&#x20AC;˘ â&#x20AC;˘ â&#x20AC;˘
CAD : (Computer Aided Design) CAM : (Computer Aided Manufacturing) CIM : (Computer Integrated Manufacturing) PLC : (Programmable Logical Control) ERP : (Enterprises Resource Planning)
â&#x20AC;&#x201C; % 2 ภ%ภ( &ภ#ภภ% $ ( ภ"% â&#x20AC;˘ ( &ภ# ภ%ภŕ¸
" (Inventory Control) â&#x20AC;˘ ( &ภ# % # " ภ% $ (MRP ; Material Requirement Planning) 9
ERP (- $ Supply Chain Management '.ภ/ "# ŕ¸
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Source
Make
Deliver
Marketing
Enterprises Management System
Purchasing Management
Manufacturing planning -Aggregate plan
Warehouse Management -Inventory control
CRM Marketing Management
Human resource Management System
-Order system -EOQ -P/O
-MPS -MRP -CRP
Distribution Management
Product Development
Accounting -GL,AR,AP,IC, -AS ,PR,CHQ
-VMI -QC/inspection
Production Planning
Fleet Management ; -GPS
Market Analysis
Finance - Capital / Asset Management
Sales Support -Call center -Order entry -Sales Quotation 11
5 Interface % Program ERP 6 SAP R/3
SAP R/3
12
Computer Networks ŕ¸
& # % ภâ&#x20AC;˘ â&#x20AC;˘ â&#x20AC;˘ â&#x20AC;˘ â&#x20AC;˘ â&#x20AC;˘ â&#x20AC;˘ â&#x20AC;˘
Internet , Extranet , Intranet Simplified Networks Topology EDI (Electronic Data Interchange) VPN (Virtual Private Networks) GSM (Global System for Mobile Communication) GPRS (General Packets Radio Services) GPS (Global Positioning System) Tracking System 13
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Extranet
Network @ Factory
Network @ Retail store
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Intranet
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Client/Customer
Simplified Network Topology Router Exchange / Staging Server
Web server
Private Network
DMZ Database Server Client/Office PC
17
EDI (Electronic Data Interchange) EDI () ŕ¸
" #. 2 ภภ# # & "%
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ภ((;= ภ$ ภภ(- $ EDI ( ภ4( VPN , Extranet
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" # & % ภ() " )8:9++' ภ)'( )*++ EDI / & )79+5 ภ:D 2 )8:9++
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EDI Services • • • •
Purchase Order Good Receiving Return & Credit Notes Request Advanced EDI Services – Closed System for member only – Connect with UserID & Password and firewall – MS-Internet Explorer , Modem &PSTN or Leads-line 20
Supply Chain Management Framework (S2S Model ; Stock-to-Stock)
Digital Phase
Bank
Bank E-Payment VPN
Barcode POS VMI
V Virtual irtualor orPrivate Private Inter-network Inter-network
Suppliers
Stock
Logistics
Physical Phase
EDI or Virtual Private Network VPN or EDI Service Provider
Management
Automatic Replenishment
Retailer
Stock Retailer,Wholesaler Manufacturer
21
EDI ; Virtual Private Network EDI or VPN Service Provider
V Virtual irtualor orPrivate Private Inter-network Inter-network
Encryption (Cryptography) Suppliers
Retailer
http://mkpayap.payap.ac.th/course/mk361/Homepages/Content/Collaboration.ppt 22
Thai Trade Net Co.,Ltd www.ttn.co.th/
EDI Service Provider
Tiffa EDI Services Co.,Ltd. www.tiffaedi.com/ 23
VPN (Virtual Private Network) ; Extranet) (Extranet VPN) allows you to connect your strategic partners, customers, and suppliers to your network to share resources and to give them full or restricted access to corporate information. Being an alternative to a Private Network that you run over leased lines, the Extranet VPN offers you a economical and hassle-free solution to create your extranet. Secure communication over VPN is realized though network layer encryption The service includes a router at the premises that you want to connect to the Extranet VPN. These routers are installed, configured and managed by Service Provider in order to guarantee the highest quality services. 24
Infinitum Service Provider
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GSM â&#x20AC;˘ & Cellular GSM Global System for Mobile communications (GSM: originally from Groupe Special Mobile) is the most popular standard for mobile phones in the world. Its promoter, the GSM Association, estimates that the GSM service is used by over 2 billion people across more than 212 countries and territories. Its ubiquity makes international roaming very common between mobile phone operators, enabling subscribers to use their phones in many parts of the world. GSM differs significantly from its predecessors in that both signaling and speech channels are digital call quality, and so is considered a second generation (2G) mobile phone system. This has also meant that data communication were built into the system using the 26 3rd Generation Partnership Project (3GPP). http://en.wikipedia.org/wiki/Global_System_for_Mobile_Communications
GPRS (General Packet Radio Service) () 4# " & Air Time & # ŕ¸
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E-mail ภ" " #. % ภ$ ! 4 " ภ38 Anytime , Anywhere ภ1 # '( $ภ2 GPRS 4( "
% ภ% ภ4 " # % " #. 2 * % ŕ¸
2 " ภภ( ภ4 " % (Anytime Anywhere) 27
GPRS Hand Set
Topology of GPRS
28
GPS (Global Positioning System) w GPS () % (- $ # ' & 2 & . & % . 8. 2 & + ภ4 " $ภ% $ภ6 ภ+ # % # 24 % #$ .
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GPS Satellite
Navigator Interfacing
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Tracking System )*++ .3 &6 > * () ภ1 4 "'.ภ" 1+ # () . %# " #. & 2 &
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Database • Database • Data warehouse • Data Mining
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Database â&#x20AC;˘ A collection of data organized to serve many applications efficiently by centralizing the data and minimizing redundant data â&#x20AC;˘ : " #. () % 2 * ภ() &
% %# " #. + ภ2 %8 ! 2 () ŕ¸
ภ% #&# 2 '.ภ" & "# " #. . & % Production data Inventory data Purchasing data
ERP
Database
CAD
Inventory Control
Data from different sources Applications 33
Data Warehouse / Data Mining
Data Mining / Pattern
Logistics Data
Warehouse
34
Data Warehouse / Data Mining w Data Warehouse () ภ0 " #. 2 % # ภ() & ภ0 " #. # ŕ¸
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Data Warehouse / Data Mining
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Detection Technology • Barcode and Peripherals • RFID Technology
37
Barcode & Peripherals Barcode () & % 2 ŕ¸
# ' & &( & + 4 " "% Reader 71 () " ภ2 & { & &( () ภ# () # % # ' ."& 2 4( " 4 " Barcode 1 () %& "
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$ % 2 ŕ¸
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• Barcode Printing • Handheld Barcode reader • Portable Barcode Printing
39
RFID Radio Frequently Identify Detection
w RFID () 2 % $# () ŕ¸
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RFID Excellent tools for Logistics
41
RFID Configuration
42
43
44
ก IT/RFID ก
45
An example of an in-vehicle system is shown below with individual items tracked and monitored for critical condition during transit - using active tag technology:
CHIEFS: Item-level tracking • Active RFID technology, combined with accurate GPS positioning and reliable communication links, allows real-time automated monitoring of individual items throughout the distribution process. • TRI-MEX addresses cargo theft at the full-load level through its Electronic Freight Security (EFS) service. • CHIEFS (CHIpped EFS) is an extension of this service at the individual item level within the distribution process - whether mobile or in fixed facilities. 46
RFID Increased security and logistic efficiency • real-time location at item level • real-time condition monitoring throughout the distribution process • 24x7 monitoring (24 hrs x 7 Days) • fast identification of out-of-limits conditions and response • customer optimized website display • automated identification (no need for manual scanning) • confirmation of delivery at correct destination 47
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