Chapters 1. Understanding The Tool 2. Harnessing The Tool 3. Body And Space
pp. 4-9
pp. 10-14
pp. 15-19
4. Ergonomic Modules
pp. 20-28
5. Mass Customization
pp. 29-33
6. Construction
pp. 34-37
7. Example Space
pp. 38-39
Introduction Instructed Matter explores material strategies for compact urban living through mass-customized modules. Traditionally, an architect relies on geometry to generate space with material parameters typically coming much later into play. This project attempts to fully embed material parameters and tooling parameters from the very beginning, making fabrication a mode of design rather than a mode of representation. The project examines how printing speed, a normalized tooling parameter, can be exploited in order to regain authorship over form. The work is rooted in a series of studies printed in plastic using a custom built script. It later looks at how to apply customization strategies at 1:1 scale focusing on body-sized modules printed in concrete.
1. Understanding The Tool Opening comments
Since the launch of commercial 3D-printing, there has been an anticipation that the same technology will be able to create perfect replicas of our digital models in the future, but is that what we want? At the same time some of the most basic features of the 3D-printer is locked to a default. These are essentially parameters you cannot play with, while the software prepares a successful printed representation of your model. The result is as much of an accident as it is a product of the machine code. What happens when we look under the hood of the software and start to tweak one of these parameters? This chapter explores printing speed, a parameter to control the pace at which the printer is moving. What new qualities can emerge when we take control over the tooling process?
PAGE 4 OF 39
PAGE 5 OF 39
PAGE 6 OF 39
PAGE 7 OF 39
PAGE 8 OF 39
Closing comments
When we override the printing speed, we increase the performance spectrum of the tool and start to see nuances between thick and thin. Lower speeds accumulates into densities and knots, while faster speeds generates porosity. As in nature, the prints display weighted distributions of material1, with nuances between thick and thin, solid, and porous. This could gives rise to an exciting condition of gradience in our built environments. Since the tooling parameters are embedded in the fabrication process there is a direct relationship between instruction and matter. This is an exciting and direct way of working with a material. It suggests a feedback loop between the physical and the digital.
1 Oxman, N. 2012. “Material Computation”. MIT Media Lab. Accessed May 30, 2021. https://neri.media.mit.edu/assets/pdf/Publications_MC.pdf
PAGE 9 OF 39
2. Harnessing The Tool Opening comments
Before going further into what potential this holds for an architecture it’s necessary to set up a link between the digital and the physical so that we can use the established catalogue of speeds as a design tool. How do we assign speed values to a specific moment within the print or even more fundamental, how do we draw precisely with speed? This chapter initiates a second round of printed studies as a way to tune the tool we just discovered.
PAGE 10 OF 39
PAGE 11 OF 39
PAGE 12 OF 39
PAGE 13 OF 39
Closing comments Through an iterative tuning process, we see that the 3D-print can make local adaptations in topology through a combination of speed- and toolpath instructions. We can further exploit the precision of the print to work closely with a secondary material. While these tests are carried out in plastic the fundamentals of the tooling process suggest a similar way of working when using large scale robotics. Once upscaling to industrial concrete printing the wood could become an important tactile interface that bridges the gap between body and architecture.
PAGE 14 OF 39
3. Body And Space Opening comments By 2050 it is estimated that 68% of the world population will be living in cities1, and architecture will be challenged to compress itself and provide more qualities within compact solutions to improve the lives of urban dwellers. The American anthropologist Edward Hall claims that zones of intimacy2 govern the way we use and share space with others. This chapter takes a closer look at territorial space and how drawing it can lead to an architecture of compactness.
1 UN. 2018. “68% of the world population (...)”. UN.org. Accessed February 7, 2021. https://www.un.org/development/desa/en/news/population/2018-revision-of-world-urbanization-prospects.html 2 Hall, E. T. (1969). The hidden dimension. Garden City, N.Y: Anchor Books
PAGE 15 OF 39
PAGE 16 OF 39
PAGE 17 OF 39
PAGE 18 OF 39
Closing comments By drawing territorial space as rays projected out from the body, we start to see how the body’s temporal activities extend into the immediate space. Can we use ergonomics to address space efficiently?
PAGE 19 OF 39
4. Ergonomic Modules Opening comments This chapter goes through the making of a modular system printed in concrete. It starts off by gathering a discrete catalogue of principle ergonomic sections and then looks at how to assemble these in series. “A landscape is a ground that has been inflected by the historical flows of energy and movement across its surface. These historical forces manifest a geological form of development that is inflected and shaped by the flows that have moved across it.“1 The sectional strategy enables an evolving interior from an architecture of parts. What kind of compact spaces can emerge from this catalogue of modules?
1 Lynn, Greg. 1999. “Animate Form”. Princeton: Architectural Press. New York. pp. 35.
PAGE 20 OF 39
PAGE 21 OF 39
PAGE 22 OF 39
PAGE 23 OF 39
PAGE 24 OF 39
PAGE 25 OF 39
PAGE 26 OF 39
PAGE 27 OF 39
Closing comments The system of modules makes up an expansive platform from which new assemblies can emerge. In the bathroom example we see how multiple functions is united by the same interior. By using specific tooling strategies, we can also integrate ventilation strategies directly within the module itself. From here the project will explore the potential of the system through concepts of customizability.
PAGE 28 OF 39
5. Mass Customization Opening comments The project is based around the concept of mass-customizability as enabled by large scale robotics and the potential complexity that comes with 3D-printing technology1. The freedom of movement of the robot makes it possible to process every print individually with a specific tooling strategy. This means that we can have a rapid production line of customized modules, something that wouldn’t be possible with traditional casting techniques and mold making (mass-production). How do we take full advantage of this strategy and how do we use it as a way to output diversity within the architecture?
1 Gramazio, F. Kohler, M. 2020. “Design and Fabrication of a Non-standard, Structural Concrete Column using Eggshell: Ultra-thin, 3D Printed Formwork” ETH Zurich, Switzerland. Accessed 27 January 2021. http://www.gramaziokohler.com/data/publikationen/1662.pdf
PAGE 29 OF 39
PAGE 30 OF 39
PAGE 31 OF 39
PAGE 32 OF 39
Closing comments Mass-customization enables radically different ways of realizing each module. With printing speed, we can compose entirely customized patterns such as hand rail detailing, openings in the wall and zone buffers. Similarly, we can control the structural infill of each module to reduce weight or carry essential infrastructural equipment.
PAGE 33 OF 39
6. Construction Opening comments Can material strategies help determine the form of construction elements? This chapter takes a closer look at how the system of modules can be articulated for construction and further installed on site.
PAGE 34 OF 39
PAGE 35 OF 39
Conventional Printing What happens when we take control over one of these parameters? This chapter explores printing speed, a parameter to control the pace at which the printer is moving while printing and how this
PAGE 36 OF 39
Closing comments The body-sized modules enable a part-assembly during construction and can implement new ways of thinking about structure through its own material composition.
PAGE 37 OF 39
7. Example Space (in progress) Opening comments For the last part of the project, the work will be focused on spatial assemblies using the already established catalogue of modules and customization strategies. The image on the next page will give you an idea of how the modules will be assembled into a spatial scenario.
PAGE 38 OF 39
Example Spaces
Blank wall
W1
W1
W1
W1
W1
W1
Straight wall
Straight wall
Straight wall
Straight wall
Straight wall
Straight wall
MEDIUM [35 MM] 2500 mm
Example Spaces
Exterior wall
WR/BP*
WR/BP*
WR/BP*
HS/P
HS/P
HS/P
Table w/ bike parking
Table w/ bike parking
Table w/ bike parking
High shelf / perching
High shelf / perching
High shelf / perching
ROUGH [50 MM] 2500 mm
*[BP] BIKE PARKING
1000 x 615 mm
Example Spaces
Kitchenette
WR
BR
BR
HS/WR
HS/WR
D1
Work height
Browsing/ table
Browsing/ table
High shelf / Work height
High shelf / Work height
Slanted wall
FINE [25 MM] 2500 mm
Example Spaces
Staircase
ST
ST
ST
ST
ST
ST
Step 1
Step 2
Step 3
Step 4
Step 5
Step 6
MEDIUM [35 MM] 2500 mm
Example Spaces
Workstation
ER
ER
D1
BR
D1
P
Elbow rest height
Elbow rest height
Slanted wall (partition)
Browsing / table
Slanted wall (partition)
Perching or leaning
MEDIUM [35 MM] 2500 mm
Example Spaces
Playroom
C*
C*
MS
MS
MS
DF
Cave
Cave
Medium shelf
Medium shelf w/ window
Medium shelf w/ window
Drinking fountain
ROUGH [50 MM] 2500 mm
*[C] CAVE
1000 x 830 mm
Example Spaces
Playroom (Dot)
C*
C*
MS
MS
MS
DF
Cave
Cave
Medium shelf
Medium shelf w/ window
Medium shelf w/ window
Drinking fountain
ROUGH [50 MM] 2500 mm
*[C] CAVE
1000 x 830 mm
Example Spaces
Playroom (Seam)
C*
C*
MS
MS
MS
DF
Cave
Cave
Medium shelf
Medium shelf w/ window
Medium shelf w/ window
Drinking fountain
ROUGH [50 MM] 2500 mm
*[C] CAVE
1000 x 830 mm
Example Spaces
Playroom (Porosity)
C*
C*
MS
MS
MS
DF
Cave
Cave
Medium shelf
Medium shelf w/ window
Medium shelf w/ window
Drinking fountain
ROUGH [50 MM] 2500 mm
*[C] CAVE
1000 x 830 mm
FINE
Example Spaces
Combined space
MEDIUM [� 25mm]
ROUGH
[� 35mm]
[� 50mm]
WR
BR
BR
HS/W
HS/W
D1
C
C/LS
C
C
MS
MS
MS
DF
Work height
Browsing/ window table
Browsing/ window table
High shelf / work height
High shelf / work height
Slanted wall
Cave
Low seat
Cave
Cave
Medium shelf
Medium shelf w/ window
Medium shelf w/ window
Drinking fountain
2500 mm
Sliding door
KITCHEN
READING NOOK
PLAYROOM
Space 1
Space 2
Space 3
Example Spaces
Combined space
WR
BR
BR
HS/W
HS/W
D1
C
C/LS
C
C
MS
MS
MS
DF
Work height
Browsing/ window table
Browsing/ window table
High shelf / work height
High shelf / work height
Slanted wall
Cave
Low seat
Cave
Cave
Medium shelf
Medium shelf w/ window
Medium shelf w/ window
Drinking fountain
Close
Sliding door
0 < 0.5 m
KITCHEN
READING NOOK
PLAYROOM
Space 1
Space 2
Space 3
Medium 1<2m
Out of reach 2<3m
Example Spaces
Overview
Example Spaces
Overview
ER
ER
D1
BR
D1
P
Step 6
Elbow rest height
Elbow rest height
Slanted wall (partition)
Browsing / table
Slanted wall (partition)
Perching or leaning
HS/P
HS/P
C*
C*
MS
MS
MS
DF
High shelf / perching
High shelf / perching
Cave
Cave
Medium shelf
Medium shelf w/ window
Medium shelf w/ window
Drinking fountain
P
WR
WR
BR
BR
HS/WR
HS/WR
D1
ST
ST
ST
ST
ST
ST
Perching
Working height
Work height
Browsing/ table
Browsing/ table
High shelf / Work height
High shelf / Work height
Slanted wall
Step 1
Step 2
Step 3
Step 4
Step 5
W1
W1
W1
W1
W1
W1
W1
W1
WR/BP*
WR/BP*
WR/BP*
HS/P
Straight wall
Straight wall
Straight wall
Straight wall
Straight wall
Straight wall
Straight wall
Straight wall
Table w/ bike parking
Table w/ bike parking
Table w/ bike parking
High shelf / perching