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COOL1
C = component designation in the circuit diagram Item
Qty
KA1
1
0462 310 001 Base frame
KA2
1
0462 342 001 Side panel left
KA3
2
0462 326 001 Front / Rear panel
KA4
1
0462 343 001 Side panel right
KA5
1
-
Label
Incl in AA02
KA6
2
-
Docking plate
Incl in AA03
Ordering no.
Denomination
Notes
C
KA7
1
KA8
15
0463 018 001 Rating plate -
Screw MRT
M5x12 Ground-cutter
KA9
8
-
Screw MRT
M5x12 black
KA10
1
-
Sticker COOL1
Incl in AA02
KA11
1
-
Label, right
Incl in AA02
KA12
1
0365 803 011 Quick-coupling
female RED
KA13
1
0365 803 012 Quick-coupling
female BLUE
KA14
1
KA15
1
0462 320 880 Tank complete
KA15a
1
0457 245 002 Tank cap
KA16
1
0462 316 880 Fan with contact
KA17
4
KA18
1
0463 024 001 Fan bracket
KA19
1
0462 314 001 Radiator
KA20
1
0487 795 880 Printed circuit board
KA21
1
0459 489 001 Connection cover
KA22
1
KA23
4
0455 226 003 Spacer
KA24
1
0462 315 880 Pump
KA25
2
0212 601 106 Nut M5
KA26
8
0193 761 002 Hose clamp
KA27
2
0163 139 001 Bushing
a
1
0457 987 001 Hose
L=0.40m, D=17/10mm, to be ordered per metre
b
1
0457 987 001 Hose
L=0.43m, D=17/10mm, to be ordered per metre
c
1
0457 987 001 Hose
L=0.34m, D=17/10mm, to be ordered per metre
d
1
0459 962 001 Hose
L=0.27m, D=17/10mm., to be ordered per metre
-
Label, left
-
Incl in AA02
Included in pos KA15
Screw
-
Screw
RTS, 5x16
PC-board cover MRT M5x25 KGLS
6k Steel 8.8
SPARE PARTS SETS Item
Ordering no.
AA01
0463 017 880
Cable set
AA02
0465 005 880
Labels
Incl. KA5, KA10, KA11 and KA14
AA03
0465 063 880
Mounting kit
Including Docking plates (KA6), 8 pcs washer Lock AZ D10/4.3 and, 8 pcs Screw MRT M5x12 black
bk10ska1
Denomination
Notes
-2-
S0459 839 048/E20110921/P6 © ESAB AB 2010
COOL1
bk10ska1
-3-
S0459 839 048/E20110921/P6 © ESAB AB 2010
Feed 3004
Slitdelar
Item
Ordering no.
HI1
0455 072 002 0456 615 001
Intermediate nozzle Intermediate nozzle
Fe, Ss & cored Al
HI2
0469 837 880 0469 837 881
Outlet nozzle Outlet nozzle
Fe, Ss & cored Al
HI3 HI4
0191 496 114 0215 701 007
Key Locking washer
HI5a
0459 440 001
Motor gear euro
Item
Ordering no.
Denomination
Wire type
HI5b
0459 052 001 0459 052 002 0459 052 003 0459 052 013
Feed/pressure rollers Feed/pressure rollers Feed/pressure rollers Feed/pressure rollers
Fe, Ss & cored Fe, Ss & cored Fe, Ss & cored Fe, Ss & cored
0458 825 001 0458 825 010 0458 825 002 0458 825 003
Feed/pressure rollers Feed/pressure rollers Feed/pressure rollers Feed/pressure rollers
Cored Cored Cored Cored
0458 824 001 0458 824 002 0458 824 003
Feed/pressure rollers Al Ø 0.8 & 0.9/1.0 mm U Feed/pressure rollers Al Ø 1.0 & 1.2 mm U Feed/pressure rollers Al Ø 1.2 & 1.6 mm U Use only pressure and feed rollers marked A2, R2 or S2. The rollers are marked with wire dimension in mm, some are also marked with inch.
Item
Ordering no.
Denomination
Notes
Wire type
Denomination
Wire dimensions
Groove typ
Roller markings
Ø 0.6 & 0.8 mm Ø 0.8 & 1,0 mm Ø 0.9/1.0 & 1.2 mm Ø 1.4 & 1.6 mm
V V V V
0.6 S2 & 0.8 S2 0.8 S2 & 1. S2 1.0 S2 & 1.2 S2 1.4 S2 & 1.6 S2
Ø 0.9/1.0 & 1.2 mm Ø 1.2/1.2 mm Ø 1.2 & 1.4 mm Ø 1.6 mm
V-Knurled V-Knurled V-Knurled V-Knurled
1.0 R2 & 1.2 R2 1.2 R2 & 1.2 R2 1.2 R2 & 1.4 R2 1.6 R2 & 2.0 R2 0.8 A2 & 1.0 A2 1.0 A2 & 1.2 A2 1.2 A2 & 1.6 A2
Notes
Washer Screw
Ø 16/5x1 M4x12
HI8 HI9 HI10 HI11
M6x12 Ø 16/8.4x1.5
0469 838 001 0458 722 880
Screw Washer Cover Axle and Nut
HI12 HI13
0459 441 880 0455 049 001
Gear adapter Inlet nozzle
HI14 HI15 HI16
0458 999 001 0458 748 002
Shaft Nut Insulating washer
HI17
0458 748 001
Insulating bushing
Item
Ordering no.
HI18
0156 602 001
Inlet nozzle
Ø 2.0 mm steel for 0.6-1.6 mm Ø 2.0 mm plastic for 0.8-1.6 mm
Drive gear
HI6 HI7
Denomination
Wire dimensions
Ø 3mm for 0.6-1.6mm Fe, Ss, Al and cored wire M10
Wire type Fe, Ss, Al & Cored
Wire dimensions Ø 2 mm plastic for 0.6-1.6 mm
Welding with aluminium wire In order to weld with aluminium wire, proper rollers, nozzles and liners for aluminium wire MUST be used, It is recommended to use 3 m long welding gun for aluminium wire, equipped with appropriate wear parts.
- 18 bm50whj1
© ESAB AB 2009
Feed 3004
- 19 bm50whj1
© ESAB AB 2009
Feed 3004, Feed 4804
Tillbehör
1
Bobbin cover, plastic 18 kg Ø 300mm . . . . . . 0458 674 880
1
Bobbin cover, metal 18 kg Ø 300mm . . . . . . . 0459 431 880
1 2
Bobbin holder . . . . . . . . . . . . . . . . . . . . . . . . . . . 0458 704 880 Adapter for 5 kg bobbin . . . . . . . . . . . . . . . . . . . . 0455 410 001
1
Adapter for 440 mm bobbin . . . . . . . . . . . . . . . . 0459 233 880
1 2
Lifting eye . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0458 706 880 Quick connector MarathonPact . . . . . . . . . . . F102 440 880
1
Strain relief for welding gun . . . . . . . . . . . . . . . . 0457 341 881
- 22 bm50a
© ESAB AB 2009
Feed 3004, Feed 4804
1
Wheel kit for feed . . . . . . . . . . . . . . . . . . . . . . . . . 0458 707 880
Strain relief bracket for connection set . . . . 0459 234 880
Counter balance device (includes mast and counter balance) for 300 mm bobbin . . . . . . . . . . . . . . . . . . . . . . . . 0458 705 880 for 440 mm bobbin . . . . . . . . . . . . . . . . . . . . . . . . 0458 705 882
Remote control unit MTA1 CAN . . . . . . . . . . . 0459 491 880 MIG/MAG: wire feed speed and voltage MMA: current and arc force TIG: current, pulse and background current
Remote control unit M1 10Prog CAN . . . . . . . 0459 491 882 Choice of on of 10 programs MIG/MAG: voltage deviation TIG and MMA: current deviation
Remote cable CAN 4 pole - 10 pole 5m ...................................... 5 m HD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Remote cable CAN 4 pole - 12 pole only for empty panels together with U8 5m ...................................... 5 m HD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
0459 960 880 0459 960 980
0459 554 880 0459 554 980
Remote adapter kit For Miggytrac / Railtrac . . . . . . . . . . . . . . . . . . . . 0459 681 880 For MXH 300wPP / MXH 400wPP / PSF RS3 . 0459 681 881
- 23 bm50a
© ESAB AB 2009
Feed 3004, Feed 4804
Connection kit For MXH 300wPP / MXH 400wPP . . . . . . . . . . . 0459 020 883
Connection set, 70 mm2 10 pole cable plug - 10 pole cable socket 1.7 m . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0459 528 780 5 m . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0459 528 781 10 m . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 m . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 m . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35 m . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
0459 528 782 0459 528 783 0459 528 784 0459 528 785
Connection set water, 70 mm2 10 pole cable plug - 10 pole cable socket 1.7 m . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0459 528 790 5 m . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0459 528 791 10 m . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 m . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 m . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35 m . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
0459 528 792 0459 528 793 0459 528 794 0459 528 795
Connection set, 95 mm2 10 pole cable plug - 10 pole cable socket 1.7 m . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0459 528 980 Connection set water, 95 mm2 10 pole cable plug - 10 pole cable socket 1.7 m . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0459 528 990 Welding gun MXH 300 PP only for Feed 3004 6.0 m . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0700 200 017 10.0 m . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0700 200 018 10.0 m 45° . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0700 200 020 Welding gun MXH 400w PP only for Feed 3004 6.0 m . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0700 200 015 10.0 m . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0700 200 016 10.0 m 45° . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0700 200 019 Miggytrac 1001, Miggytrac 2000 More inforEquipment for mechanized welding . . . . . . . . . . mation at the nearest ESAB agency
- 24 bm50a
© ESAB AB 2009
Feed 3004, Feed 4804
Railtrac 1000 More inforEquipment for mechanized welding . . . . . . . . . . mation at the nearest ESAB agency
Control panel U82 . . . . . . . . . . . . . . . . . . . . . . . . 0460 820 880 Control panel U82 Plus . . . . . . . . . . . . . . . . . . . 0460 820 881
Extension cable for U82 (connectors included) 7.5 m, 12 poles . . . . . . . . . . . . . . . . . . . . . . . . . . . 0460 877 891
Information on Miggytrack and PSF welding guns can be found in separate brochures.
- 25 bm50a
© ESAB AB 2009