Aristo®,Origo™ Sparepartslist 0459839017GB20210629 Validfor:serialno.745-,910-,236-,540-,628-,845-xxx-xxxx Feed3004,Feed4804
Orderingno. Product 0460526881 Aristo™Feed3004 0460526481 Aristo™Feed3004,USversion 0460526886 Aristo™Feed3004,U6 0460526486 Aristo™Feed3004,U6,USversion 0460526887 Origo™Feed3004,MA23 0460526889 Origo™Feed3004,MA24 0460526489 Origo™Feed3004,MA24,USversion 0460526891 Aristo™Feed3004withwater 0460526896 Aristo™Feed3004,U6withwater 0460526897 Origo™Feed3004,MA23withwater 0460526899 Origo™Feed3004,MA24withwater 0460526981 Aristo™Feed4804 0460526986 Aristo™Feed4804,U6 0460526586 Aristo™Feed4804,U6,USversion 0460526987 Origo™Feed4804,MA23 0460526989 Origo™Feed4804,MA24 0460526589 Origo™Feed4804,MA24,USversion 0460526991 Aristo™Feed4804withwater 0460526996 Aristo™Feed4804,U6withwater 0460526997 Origo™Feed4804,MA23withwater 0460526999 Origo™Feed4804,MA24withwater 0460526670 Feed3004MA25PulseAL 0460526671 Feed3004wMA25PulseAL 0460526672 Feed3004MA25PulseSteel 0460526673 Feed3004wMA25PulseSteel 0460526680 Feed3004MA25PulseALNA 0460526681 Feed3004wMA25PulseALNA 0460526682 Feed3004MA25PulseSteelNA 0460526683 Feed3004wMA25PulseSteelNA 0459839003 SparepartslistforcontrolpanelsOrigo®MA23,MA24,MA25Pulse,TA23,TA24, TA24 AC/DC 0458818990 SparepartslistforcontrolpanelAristo™U6 SparepartsmaybeorderedthroughyournearestESABdealer,see esab.com.Whenordering,pleasestateproduct type,serialnumber,denominationsandorderingnumbersaccordingtothesparepartslist.Thisfacilitatesdispatchand ensurescorrectdelivery. Maintenanceandrepairworkshouldbeperformedbyanexperiencedperson,andelectricalworkonlybyatrained electrician.Useonlyrecommendedspareparts. Foraccessoriestotheproduct,seetheinstructionmanual.
TABLEOFCONTENTS 0459839017 ©ESABAB2021 SPAREPARTS 4 Feed3004,Feed4804 4 Feed3004................................................................................................ 14 Feed4804................................................................................................ 18 WEARPARTS........................................................................................... 20 Rightsreservedtoalterspecificationswithoutnotice.
SPAREPARTS 0459839017 -4- ©ESABAB2021 SPAREPARTS Feed3004,Feed4804 C=Componentdesignationinthecircuitdiagram Item Qty Orderingno. Denomination Notes C HA1 1 0459119001 Handle HA2 1 0458950001 Sign HA3 1 0459069004 Sidepanel HA4 1 0459773889 MMCmodule PanelMA23.Seeseparatespare partslist. HA5 1 0459773886 MMCmodule PanelMA24.Seeseparatespare partslist. HA6 5 0458544001 Inslutatingnut HA7 1 0460523002 Frontplate Forunitwithwaterconn.andsingle frontconnector 1 0458680002 Frontplate Forunitwithwaterconn.and doublefrontconnector HA8 1 0460523001 Frontplate Forunitwithoutwaterconn.and singlefrontconnector 1 0458680001 Frontplate Forunitwithoutwaterconn.and doublefrontconnector HA9 2 0192230105 Coverplug H10 1 0365803017 Quickconnection Female,blue H11 1 0365803016 Quickconnection Female,red HA12 1 0456496002 Hose,blue L=0.33,Ø9/5mm,tobeordered permetre HA13 1 0456496001 Hose,red L=0.33,Ø9/5mm,tobeordered permetre HA14 7 Hoseclamp Ø11.3/10.8 HA15 1 Wateroutletwithlock Forfurtherinformation,see"Water connectionsparekit"furtheronin thisdocument. 13S1 HA16 3 0458777001 Protectionclamp HA17 1 0192526002 Sealingstrip L=1.34 HA18 1 Wirefeedmechanism ForFeed3004,seesparepartsfor Feed 3004furtheroninthis document. 1 Wirefeedmechanism ForFeed4804,seesparepartsfor Feed 4804furtheroninthis document. HA19 2 Nut M6 HA20 4 0153043002 Insulatingwasher HA21 1 0459256001 Insulatingplate HA22 2 Screw M6×20
SPAREPARTS 0459839017 -5- ©ESABAB2021
SPAREPARTS 0459839017 -6- ©ESABAB2021 C=Componentdesignationinthecircuitdiagram Item Qty Orderingno. Denomination Notes C HA23 1 0459069003 Sidepanel 0459213001 Labelforsidepanel HA24 1 0459547001 Lockingdevice HA25 3 0458777002 Protectionclamp Handle HA26 1 0458535890 MMCmodule PanelU6.Seeseparatespare partslist. HA27 1 0458535887 CoverplateMMC space HA28 1 Sticker,synergiclines ForFeed 3004,onlyforMA24 1 Sticker,synergiclines ForFeed 4804,onlyforMA24 1 Sticker,synergiclines ForFeed 3004MA25PulseAL EUR 1 Sticker,synergiclines ForFeed 3004MA25PulseSteel EUR 1 Sticker,synergiclines ForFeed 3004MA25PulseAL NA 1 Sticker,synergiclines ForFeed 3004MA25PulseSteel NA HA29 1 0459773670 MMCModule MA25PulseALEUR.Seeseparate sparepartslist. HA30 1 0459773671 MMCModule MA25PulseSteelEUR.See separatesparepartslist. HA31 1 0459773680 MMCModule MA25PulseALNA.Seeseparate sparepartslist. HA32 1 0459773681 MMCModule MA25PulseSteelNA.See separatesparepartslist.
SPAREPARTS 0459839017 -7- ©ESABAB2021
SPAREPARTS 0459839017 -8- ©ESABAB2021 C=Componentdesignationinthecircuitdiagram (W)=Wearpart,seetheWearpartschapter Item Qty Orderingno. Denomination Notes C HB1 1 0459071884 Cover HB2 1 0459099001 Middleplate HB3 1 0458662880 Bottomplate HB4 1 (W) Inletnozzle HB5 1 0458748001 Insulatingbushing HB6 1 0458748002 Insulatingwasher HB7 1 Nut M10 HB8 4 0467695001 Rubberfoot Ø20/6.4×3,Whenordering: 4 piecesdelivered HB9 1 0160609881 Weldingcurrent terminal HB10 1 0459062003 Rearplate HB11 1 0466325001 Gasket HB12 1 Spacerring IncludedinitemHB9 HB13 1 Washer IncludedinitemHB9 HB14 1 Nut IncludedinitemHB9 HB15 1 0460942001 Barflexible HB16 1 0467911881 Capacitor 13C4 HB17 1 Washer Ø22/10.5×2 HB18 2 Springwasher Ø20/10.2×1.1 HB19 1 Screw M10×20 HB20 6 Nut M3 HB21 4 0456686880 Clamp HB22 2 0467911884 Capacitor 0.1μF250V 13C2,13C3 HB23 2 Washerlock 3.2×6ST HB24 1 0538500110 Panelplug 10pole 13XP1 HB25 2 0459854001 Insulation HB26 2 0455516001 Protectioncap HB27 8 Screw 6-19×8 HB28 1 0193054007 Solenoidvalve withquickconnection 13YV1 HB29 1 Hoseclamp 11.3/10.8 HB30 1 0456496001 Hose,red L=0.50,Ø9/5mm,tobeordered permetre HB31 1 0538500111 Panelsocket 10pole 13XS15 HB32 4 0194019005 Spacer
SPAREPARTS 0459839017 -9- ©ESABAB2021
SPAREPARTS 0459839017 -10- ©ESABAB2021 C=Componentdesignationinthecircuitdiagram (W)=Wearpart,seetheWearpartschapter Item Qty Orderingno. Denomination Notes C HB33 1 0487187890 PC-board Thecircuitboardmustbe configuredwheninstalled 13AP1 1 0487187883 PC-board Circuitboardconfiguredfor Feed 3004 for ser.no. 745-xxx-xxxx 13AP1 1 0487187888 PC-board Circuitboardconfigfor Feed 3004 from ser.no. 910-xxx-xxxx 13AP1 1 0487187884 PC-board Circuitboardconfiguredfor Feed 4804 13AP1 1 0487187891 PC-board Circuitboardconfiguredfor Feed 3004 fromser.no 540-xxx-xxxx newmotor 13AP1 HB34 2 0456686880 Clamp HB35 2 0467911884 Capacitor 13C2,13C3 HB36 1 0486388880 Circuitboard 13AP2 HB37 1 0193260153 Connector 13XS11 HB38 1 0458681880 Cable Connector13XS9,ferriterings 13L2and13L3included HB39 1 0457799001 Screenplate HB40 1 0457801001 Insulation HB41 1 0458681882 Cable Cablebetween20AP1and MMC unit,cableconnectorsare included 13XP14, 13XS14
SPAREPARTS 0459839017 -11- ©ESABAB2021
SPAREPARTS 0459839017 -12- ©ESABAB2021 Item Qty Orderingno. Denomination Notes HE3 1 0458674880 Bobbincover HE4 1 0146967881 Brakehub HE5 1 0459294881 Spoolattachment HE6 1 0156633003 Reelcover
SPAREPARTS 0459839017 -13- ©ESABAB2021 Item Qty Orderingno. Denomination Notes HF1 1 Nut M5 HF2 1 Washer D16/5×1 HF3 1 Spring HF4 1 Waterlockcam HF5 1 0365803015 Quickconnector Female,blue HF6 1 Waterlockbushing HF7 1 Waterlockoutlet HF8 1 Screw M5×35 HF9 1 Nut M3 HF10 1 0458589001 Insulationplate HF11 1 0458364001 Microswitch HF12 1 0365803014 Quickconnector Female,red HF13 2 Screw M3×20 HF14 2 Nut M3 SPAREPARTSSET Item Qty Orderingno. Denomination Notes HF50 1 0458370900 Waterconnectionsparekit ContainsitemsHF1,HF2,HF3, HF4,HF6,HF7andHF8
SPAREPARTS 0459839017 -14- ©ESABAB2021 Feed3004 C=Componentdesignationinthecircuitdiagram (W)=Wearpart,seetheWearpartschapter Item Qty Orderingno. Denomination Notes C 0459000880 Wirefeed mechanism IncludesitemsHH1–HH21and HH23–HH41,TypeMEM 30 Forserialno.745-xxx-xxxx 0459000895 Wirefeed mechanism IncludesitemsHH1–HH21and HH23–HH41,TypeMEM 30 Fromserialno.910-xxx-xxxx 0459000901 Wirefeed mechanism IncludesitemsHH1–HH21and HH23–HH42,TypePM4228 Fromserialno.540-xxx-xxxx HH1 1 0455077002 Driveunit Withpulsegenerator Forserialno. 745-xxx-xxxx 13M1, 13G1 1 0459808002 Driveunit Withpulsegenerator Fromserialno. 910-xxx-xxxx 13M1, 13G1 1 0465827001 Driveunit Withpulsegenerator Fromserialno. 540-xxx-xxxx 13M1, 13G1 HH2 1 0332351012 Shaft(withpinion) IncludedinitemHH1 HH3 1 0191496114 Key IncludedinitemHH1 HH4 1 0215701007 Lockingwasher IncludedinitemHH1 HH5 1 0455046003 Gearhousing HH6 1 Screw M6×40 HH7 2 Washer Ø12/6.4×1.5 HH8 1 0455048001 Insulatingtube HH9 1 Nut M6 HH10 1 0467911880 Capacitor 0.1μF250Vwithcablelugs 13C5 HH11 1 Flatpin 6.3×0.8M6 HH12 4 Screw M6×12 HH13 1 0455045001 Insulatingsleeve HH14 1 0455044001 Current connection HH15 1 Screw M8×25 HH16 1 Washer Ø16/8.4×1.5 HH17 1 Bellevillewasher Ø16/8.2×0.9 HH18 1 Nut M6 HH19 2 0368750001 Insulatingsleeve Forcableset 1 0458710890 Cableset HH20 1 0455047001 Frontflange HH21 1 (W) Outletnozzle HH22 4 0153043002 Insulatingwasher HH23 1 0469838001 Cover
SPAREPARTS 0459839017 -15- ©ESABAB2021
SPAREPARTS 0459839017 -16- ©ESABAB2021 C=Componentdesignationinthecircuitdiagram (W)=Wearpart,seetheWearpartschapter Item Qty Orderingno. Denomination Notes C HH24 3 Screw M6×12 HH25 1 (W) Drivegear HH26 1 Washer Ø16/5×1 HH27 1 Screw M4×12 HH28 2 Axlefeedroll SeeitemHH102 HH29 4 (W) Gearadapter HH30 4 (W) Feed/pressure roller HH31 2 Lockingnut SeeitemHH102 HH32 3 0458689001 Screwfornozzle HH33 1 Pinbolt SeeitemHH101 HH34 1 (W) Inletnozzle HH35 1 Pressuredevice SeeitemHH101 HH36 1 (W) Intermediate nozzle HH37 1 Pressurearm SeeitemHH100 HH38 1 Lockingwasher SeeitemHH100 HH39 1 Torsionspring SeeitemHH100 HH40 1 Shaft SeeitemHH100 HH41 2 0458999001 Shaft HH42 1 0465830880 Encodercable Fromserialno.540-xxx-xxxx SPAREPARTSSETS Item Orderingno. Denomination Notes HH100 0459227880 Pressurearmset IncludesitemsHH37,HH38,HH39andHH40 HH101 0459228880 Pressuredeviceset IncludesitemsHH33,HH35andonescrew M3×12 HH102 0458722880 Axleandnut IncludesitemsHH28andHH31
SPAREPARTS 0459839017 -17- ©ESABAB2021
SPAREPARTS 0459839017 -18- ©ESABAB2021 Feed4804 C=Componentdesignationinthecircuitdiagram (W)=Wearpart,seetheWearpartschapter Item Qty Orderingno. Denomination Notes C 0458547880 Wirefeed mechanism TypeMEL48 HD1 1 0156728012 Driveunit Withpulsegenerator 13M2,13G1 1 0193260063 Connector 4pole 13XS4 HD2 1 0156728011 Driveunit 13M3 1 0191548010 Flatpin 6 Nut M8 HD3 1 0467911880 Capacitor 0.1μF250Vwithcablelugs 13C6 HD4 1 Screw M6×40 HD5 1 Washer Ø6.4/12×1.5 HD6 1 0455048001 Insulatingtube HD7 1 0458545001 Connectionhousing HD8 9 Screw M5×20 HD9 1 Screw M6×16 HD10 1 Nut M6 HD11 1 0455047001 Frontflange HD12 1 0455044001 Currentconnection HD15 1 (W) Outletnozzle HD16 2 (W) Feedroller HD17 4 0156707001 Distancewasher HD18 2 0156707002 Adjustementspacer HD19 2 0366944001 Washer HD20 2 Screw M5×16 HD21 1 (W) Bogey HD23 1 0366961001 Internozzlesupport HD24 2 0215702708 Lockingwasher HD25 1 (W) Intermediatenozzle HD26 1 Wirefeedplate HD27 1 0366962001 Bogeyaxle 1 Screw M8×30 1 Washer Ø26/8.4×5 HD29 2 0368750001 Insulatingsleeve Forcableset 1 0459229880 Cableset HD30 1 Screw M8×25 HD31 1 Washer Ø16/8.4×1.5 HD32 1 Bellevillewasher Ø16/8.2×0.9 HD33 1 Nut M6
SPAREPARTS 0459839017 -19- ©ESABAB2021
WEARPARTS 0459839017 -20- ©ESABAB2021 WEARPARTS Feed3004 Item Orderingno. Denomination Notes Wiretype Wiredimensions HI1 0455072002 Intermediatenozzle Fe,Ss&cored 0456615001 Intermediatenozzle Al HI2 0469837880 Outletnozzle Fe,Ss&cored Ø2.0mmsteelfor 0.6-1.6mm 0469837881 Outletnozzle Al Ø2.0mmplasticfor 0.8-1.6mm HI3 0191496114 Key HI4 0215701007 Lockingwasher HI5a 0459440001 Motorgeareuro Drivegear Item Ordering number Denomination Wire type Wiredimensions(mm) Groove type Roller markings HI5b 0459052001 Feed/pressurerollers Fe,Ss &cored Ø0.6 & 0.8 mm V 0.6 S2 & 0.8 S2 0459052002 Feed/pressurerollers Fe,Ss &cored Ø0.8 & 1.0 mm V 0.8 S2 & 1.0 S2 0459052003 Feed/pressurerollers Fe,Ss &cored Ø0.9/1.0 & 1.2 mm V 1.0 S2 & 1.2 S2 0459052013 Feed/pressurerollers Fe,Ss &cored Ø1.4 & 1.6 mm V 1.4 S2 & 1.6 S2 0458825001 Feed/pressurerollers Cored Ø0.9/1.0 & 1.2 mm VKnurled 1.0 R2 & 1.2 R2 0458825010 Feed/pressurerollers Cored Ø1.2/1.2mm VKnurled 1.2 R2 & 1.4 R2 0458825002 Feed/pressurerollers Cored Ø1.2 & 1.4 mm VKnurled 1.2 R2 & 1.2 R2 0458825003 Feed/pressurerollers Cored Ø1.6mm VKnurled 1.6 R2 & 2.0 R2 0458824001 Feed/pressurerollers Al Ø0.8 & 0.9/1.0 mm U 0.8 A2 & 1.0 A2 0458824002 Feed/pressurerollers Al Ø1.0 & 1.2 mm U 1.0 A2 & 1.2 A2 0458824003 Feed/pressurerollers Al Ø1.2 & 1.6 mm U 1.2 A2 & 1.6 A2 Onlyusepressureandfeedrollersmarked A2, R2 or S2 Therollersaremarkedwithwiredimensioninmm,somearealsomarkedwithinch.
WEARPARTS 0459839017 -21- ©ESABAB2021
WEARPARTS 0459839017 -22- ©ESABAB2021 Item Orderingno. Denomination Notes HI6 Washer Ø16/5×1 HI7 Screw M4×12 HI8 Screw M6×12 HI9 Washer Ø16/8.4×1.5 HI10 0469838001 Cover HI11 0458722880 AxleandNut HI12 0459441880 Gearadapter HI13 0455049001 Inletnozzle Ø3 mmfor0.6-1.6 mmFe,Ss,Alandcoredwire HI14 0458999001 Shaft HI15 Nut M10 HI16 0458748002 Insulatingwasher HI17 0458748001 Insulatingbushing Item Orderingno. Denomination Wiretype Wiredimensions HI18 0156602001 Inletnozzle Fe,Ss,Al&cored Ø2mmplasticfor0.6–1.6mm Weldingwithaluminiumwire Inordertoweldwithaluminiumwire,properrollers,nozzlesandlinersforaluminiumwire must beused,Itisrecommendedtouse3mlongweldingtorchforaluminiumwire, equippedwithappropriatewearparts.
WEARPARTS 0459839017 -23- ©ESABAB2021
WEARPARTS 0459839017 -24- ©ESABAB2021 Feed4804 Item Orderingno. Denomination Wiretype Wiredimensions HK1 0469837880 Outletnozzle Fe,Ss&cored Ø2.0mmsteelfor0.6-1.6mm 0469837881 Outletnozzle Al Ø2.0mmplasticfor1.0-1.6 mm 0469837882 Outletnozzle Fe,Ss&cored Ø3.4mmsteelfor2.0-2.4mm Item Orderingno. Denomination Wire type WireØ mm Groove 1 Groove 2 Groove 3 Groove type Roller/ Bogey markings HK2 0366966880 Feedroller Fe,Ss &cored 0.6-1.2 0.6-0.8 0.9-1.0 1.2 V 1 0366966888 Feedroller Fe,Ss &cored 0.9 0.9 0.9 0.9 V .035" 0366966881 Feedroller Fe,Ss &cored 1.4-1.6 1.4-1.6 2.0 2.4 V 2 0366966890 Feedroller Fe,Ss &cored 1.6 1.6 1.6 1.6 V 1/16 0366966889 Feedroller Fe,Ss &cored 1.2 1.2 1.2 1.2 V .045"/ 7 0366966900 Feedroller Fe,Ss &cored 0.9-1.6 0.9-1.0 1.2 1.4-1.6 V 6 0366966893 Feedroller Cored 1.2 1.2 1.2 1.2 VKnurled .045" 0366966882 Feedroller Cored 1.2-2.0 1.2 1.4-1.6 2.0 VKnurled 3 0366966894 Feedroller Cored 1.6 1.6 1.6 1.6 VKnurled 1/16 0366966883 Feedroller Cored 2.4 2.4 not used not used VKnurled 4 0366966885 Feedroller Al 1.2 1.2 1.2 1.2 U U2 0366966899 Feedroller Al 1.0-1.6 1.0 1.2 1.6 U U4 Item Orderingno. Denomination Notes HK3 0156707001 Distancewasher HK4 0156707002 Adjustmentspacer HK5 Screw M5×20 HK6 Screw M5×16
WEARPARTS 0459839017 -25- ©ESABAB2021
WEARPARTS 0459839017 -26- ©ESABAB2021 HD=HeavyDuty Item Orderingno. Denomination Wiretype Wiredimensions(mm) Groove type Roller/Bogey markings HK7 0366902880 Bogey(HD) Fe,Ss&cored Ø0.6-1.2mm V 1 0366902902 Bogey(HD) Fe,Ss&cored Ø0.9 V .035" 0366902900 Bogey(HD) Fe,Ss&cored Ø0.9-1.6mm V 6 0366902881 Bogey(HD) Fe,Ss&cored Ø1.4-2.4mm V 2 0366902894 Bogey(HD) Fe,Ss&cored Ø1.2mm V .045"/7 0366902901 Bogey(HD) Fe,Ss&cored Ø1.6mm V 1/16 0366902903 Bogey(HD) Cored Ø1.2mm VKnurled .045" 0366902882 Bogey(HD) Cored Ø1.2-2.0mm VKnurled 3 0366902904 Bogey(HD) Cored Ø1.6mm VKnurled 1/16 0366902883 Bogey(HD) Cored Ø2.4mm VKnurled 4 0366902899 Bogey(HD) Al Ø1.0-1.6mm U U4 0366902886 Bogey(HD) Al Ø1.2mm×3 U Item Orderingno. Denomination Wiretype Wiredimensions HK8 0366944001 Washer HK9 0156603001 Intermediatenozzle Fe,Ss&Al Ø2mmplasticfor0.6-1.6mm 0156603002 Intermediatenozzle Fe,Ss&Al Ø4mmplasticfor2.0-2.4mm 0332322001 Intermediatenozzle Cored Ø2.4mmcopperfor1.2-2.0mm 0332322002 Intermediatenozzle Cored Ø4mmcopperfor2.4mm Item Orderingno. Denomination Note HK10 0215702708 Lockingwasher HK11 Nut M10 HK12 0458748002 Insulatingwasher HK13 0458748001 Insulatingbushing HD=HeavyDuty Item Orderingno. Denomination Wiretype Wiredimensions HK14 0156602001 Inletnozzle Fe,Ss,Al&Cored Ø2mmplasticfor0.6-1.6mm 0156602002 Inletnozzle Fe,Ss,Al&Cored Ø4mmplasticfor2.0-2.4mm 0332318001 Inletnozzle(HD) Fe,Ss&Cored Ø2.4mmsteelfor1.2-2.0mm 0332318002 Inletnozzle(HD) Fe,Ss&Cored Ø4mmsteelfor2.4mm
WEARPARTS 0459839017 -27- ©ESABAB2021
Forcontactinformationvisitesab.com ESABAB,Lindholmsallén9,Box8004,40277Gothenburg,Sweden,Phone+46(0)31509000 http://manuals.esab.com
