2016
www.knuth.de
HIGHLIGHTS FROM OUR COMPLETE PORTFOLIO 2016 Excellent selection for every need
CNC Premium Technology - customized for your needs • • • •
Large machine selection - up to 70 options per machine Individualized machine design to meet customer requirements Increased efficiency due to additional automation solutions STAHLWERK Project Teams assist customers with parameterization and implementation • Premium Service worldwide www.stahlwerk-cnc.com
The new generation of conventional machining centers Servoturn® and Servomill® Servo-conventional lathes and milling machines Made by KNUTH • • • • •
More user-friendly, more precise, more efficient due to integrated electronics Preloaded ball screws and powerful servo-motors Precision and dynamics of modern CNC machines Maintenance-free technology for high-volume production Electronics Made in Germany
starting on page 8
KNUTH Premium Cutting Systems: The new DSL Plasma-Jet Series • World-Class Plasma Cutter Systems based on the know-how and technology of the market leader Hypertherm • These Premium cutting systems come in a wide variety of equipment packages featuring up to 6-axis cutters starting on page 28
KNUTH mineral-casting base X.mill M640 CNC Vertical Machining Center Our highlight in the compact class. More powerful than ever due to its mineral-casting machine base. • Mineral-casting reduces vibration 6 times faster than cast-iron (GG25) and up to 10 times faster than steel • This ensures unsurpassed quiet operation and superior milling capacity
starting on page 62
For more information and quick online quote requests, please www.knuth.de
KNUTH Werkzeugmaschinen GmbH Schmalenbrook 14 • 24647 Wasbek / Neumünster Tel. +49 4321 - 609-0 • Fax +49 4321 - 68900 info@knuth.de Business hours:
Mon - Thu 08:00 a.m. - 5:00 p.m., Fri 08:00 a.m. - 3:00 p.m. Saturdays: by appointment only
KNUTH Cutting Technology Center info@knuth.de Havelstraße 25 • 24539 Neumünster Tel. +49 4321 - 609-131 (national) Tel. +49 4321 609-150 (international) Fax +49 4321 - 68900
Southern Germany
verkauf-sued@knuth.de
KNUTH Werkzeugmaschinen GmbH Alemannenstr. 19 • 85095 Denkendorf near Ingolstadt Tel. +49 8466 - 9419-0 • Fax +49 4321 - 9419-30 Eastern Germany
verkauf-ost@knuth.de
KNUTH-Neutec Handelsges. mbH Zum Mühlenfließ 8 / Industrial Area 15366 Neuenhagen near Berlin Tel. +49 3342 - 24870 • Fax +49 3342 - 248720
Customer Care - Germany Berlin + New German States Tel. +49 3342 - 24870 • Fax +49 3342 - 248720 verkauf-ost@knuth.de Postal Code 20000 - 38999 Tel. +49 4321 - 609-1112 • Fax +49 4321 609-195 verkauf-nord@knuth.de Postal Code 40000 - 69999 Tel. +49 4321 - 609-1111 • Fax +49 4321 609-194 verkauf-west@knuth.de Postal Code 70000 - 97999 Tel. +49 8466 - 9419-0 • Fax +49 8466 9419-30 verkauf-sued@knuth.de Customer Care - Export Tel. +49 4321-609-1116 • Fax +49 4321 609-197 sales-export@knuth.de Customer Care GUS / Russia Tel. +49 4321-609-1115 • Fax 6+49 4321 609-196 sales-cis@knuth.de
Visit us at international trade shows! All current trade show dates are listed at www.knuth-machinetools.com/Fairs+Events
90 YEARS OF EXPERIENCE, INNOVATION AND QUALITY
Corporate Headquarters in Wasbek
STAHLWERK is a trademark of: KNUTH Werkzeugmaschinen GmbH Headquater Schmalenbrook 14 24647 Wasbek Germany Telefon +49 (0)4321 - 609-0 Fax +49 (0)4321 - 68900 E-Mail info@stahlwerk-cnc.com www.stahlwerk-cnc.com
CNC PREMIUM-TECHNOLOGIE CUSTOMIZED FOR YOUR NEEDS
STAHLWERK STANDS FOR PREMIUM QUALITY CNC PREMIUM TECHNOLOGY - CUSTOMIZED FOR YOUR NEEDS
STAHLWERK SETS HIGH STANDARDS FOR MAXIMUM RELIABILITY AND PRECISION UP TO 70 OPTIONS AVAILABLE FOR EACH OF 80 MACHINES WE CAN HELP YOU CONFIGURING AN OPTIMUM MACHINE FOR YOUR EXACT NEEDS PERFECTLY INTEGRATED AUTOMATION SOLUTIONS GET THE MOST OUT YOUR PRODUCTION
STAHLWERK CONSULTATION AND SERVICE STAHLWERK TEAMS HELP YOU FIND THE PERFECT SOLUTION
4
Horizontal Lathes and Turning Centers
Horizontal Lathes and Turning Centers
Horizontal Lathes and Turning Centers
ORION
MERKUR
TAURUS
ORION Q3
MERKUR 225MR
Ø 70 / Length150 mm
Ø 280 / Length 340 mm
ORION Q5/Q6F
MERKUR 225LMR
TAURUS 250
Ø 110 / Length 150 mm
Ø 280 / Length 500 mm
Ø 400 / Length 1080 mm
ORION 8G
MERKUR 225LMB
TAURUS 300L
Ø 170 / Length 220 mm
Ø 280 / Length 500 mm
Ø 400 / Length 2080 mm
ORION 6G
MERKUR 225R
TAURUS 400L
Ø 170 / Length 240 mm
Ø 350 / Length 410 mm
Ø 560 / Length 1655 mm
ORION 6TLM
MERKUR 225B
TAURUS 450L
Ø 190 / Length 390 mm
Ø 350 / Length 410 mm
Ø 690 / Length 2265 mm
ORION 6T
MERKUR 225LR
TAURUS 550L
Ø 280 / Length 320 mm
Ø 350 / Length 540 mm
Ø 690 / Length 2265 mm
ORION 6TL
MERKUR 225LB
TAURUS 600L
Ø 280 / Length 520 mm
Ø 350 / Length 540 mm
Ø 900 / Length 3200 mm
www.stahlwerk-cnc.com
Horizontal Multi-Axis Turning Centers
Vertical Lathes and Turning Centers
Vertical Moving Column Machining Centers
GEMINI
SATURN
LUPUS
SATURN V40 Ø 320 / Length 600 mm
SATURN V60 Ø 450 / Length 450 mm
GEMINI Q52SP
SATURN V80
Ø 115 / Length 250 mm
Ø 730 / Length 750 mm
LUPUS 430C x 600 mm / y 430 mm / z 570 mm
GEMINI 225LMS Ø 280 / Length 500 mm
GEMINI 250SY
SATURN V100
LUPUS 430CD
Ø 400 / Length 1000 mm
Ø 920 / Length 850 mm
x 600 mm / y 430 mm / z 570 mm
Vertical 3-Axis Machining Centers
Drilling- / Tapping-Center
Vertical 5-Axis Machining Centers
LUPUS
LUPUS
LUPUS
LUPUS 420
LUPUS 5X30
x 620 mm / y 420 mm / z 510 mm
x 320 mm / y 400 mm / z 330 mm
LUPUS 420 L
LUPUS 5X50
x 765 mm / y 440 mm / z 510 mm
x 600 mm / y 600 mm / z 520 mm
LUPUS HS 500
LUPUS M300
LUPUS 5X70
x 800 mm / y 520 mm / z 510 mm
x 450 mm / y 300 mm / z 300 mm
x 800 mm / y 1000 mm / z 630 mm
LUPUS 520 L
LUPUS M400CD
LUPUS 5X100
x 1020 mm / y 520 mm / z 510 mm
x 600 mm / y 400 mm / z 400 mm
x 1100 mm / y 1000 mm / z 710 mm
LUPUS 650
LUPUS M400C
LUPUS 5X160
x 1280 mm / y 670 mm / z 640 mm
x 620 mm / y 420 mm / z 350 mm
x 2020 mm / y 1300 mm / z 1250 mm
5
Cutting Systems
22 - 37
Water-Jet, Laser, Plasma Cutting Systems 3-in-1 Sheet-Metal Working Mach. 259 3-Point Internal Calipers 290 3-Roller Roll Bending Machines 246, 247 4-Column Hydraulic Presses 228 fwd 4-Jaw Independent Chuck 276 4-Jaw Chucks 276 4-Roller Roll Bending Machines 257 Adapter 278 Adapter Sleeves 279 Angle V-Blocks 292 Angle Vise 288 Angle-Iron Bender 258 Arbor Presses 258 Assembly Stand 281 Automatic Band Saws 191/192, 195/196 Band Saws / Band Saw Mach. 190 fwd Bed-Type CNC Milling Machine 71 Bed-Type Milling Machines 146 fwd Belt and Disk Sander Combination 222, 223 Belt Sanders 222 Bench-Mounted Column Drill Press 185, 187 Boring Heads 282 Box-Column Drill Presses 181 C-Frame Presses 231, 233 Caliper Rule 290 Centers 271 Chip Lift-Off Device 271 Circular Saws 203 Clamped Turning Tool Set 273 Clamping Tool Kits 280 CNC Box-way Lathes 92 fwd CNC Cylindrical Grinding Mach. 206 CNC Dividers 295 CNC Drill Presses 77 fwd CNC Drill Units 42, 44/45 CNC Electric Discharge Mach. 38/39 CNC Floor-type Drill Presses 78
6
CNC Machining
38 - 105
CNC Milling and Turning CNC Drill Presses CNC Inclined Bed Lathe
86/87, 88/89, 90/91 CNC Lathes 72, 84 fwd CNC Lathes with Cycle Control 92 fwd, 100/101 CNC Machining Centers 46 fwd CNC Milling Machines 69 fwd CNC Mini Drill Press/Milling Mach. 128, 73 CNC Mini Lathe 129, 72 CNC Moving-Column Milling and Drill Press Centers 179, 52/53 CNC Press Brakes 238/239 CNC Swiss-Type Automatic Lathe 84/85 CNC Tool Milling Machine 140/141 CNC Training Center 74 fwd Collet Chucks 279, 283 Collet Holders 283 Collets 279 Column Drill Presses 182 fwd Compound Sliding Table 288/289 Concentricity Tester 292 Coolant Concentrate 270 Coolant Systems 270 Corrugated Parallel Pads 283 Countersinking Bits 275 Cylindrical Grinding Machines 208 fwd Dial Gauges 290 Diamond Files 270 Digital Calipers 290 Direct Indexing Head 293/294 Dividers 293, 294 Draw Bolts 279 Drill Bit Grinding Machine 266 Drill Chucks 281 Drill Press/Cutter Grinder 227, 266 Drill Press/Milling Machine 167, 168/169, 170/171 Drill Presses 168/169, 172 Drilling/Milling Unit 42 Dual Pedestal Grinders 224
Turning / Milling 8 - 21 Drilling 106 - 189 Conventional Lathes, Milling Machines and Drill Presses Eccentric Shaft Press 236/237 Edge Bevelling Machines 264 Edge Tracer 281 Electric Discharge Machines 38 fwd End Milling Set 274 End-Face Roughing Cutter 274 Extension Sleeves 281 Flat Countersinks 275 Folding Machines 252 fwd Form Countersink 275 Fully Automated Horizontal Band Saws 192 Fully Automated Miter Band Saw 191 Gantry-Type CNC Machining Centers 48 fwd Gantry-Type Milling Machine 130/131, 132/133 Gantry-Type Water-Jet Cutting System 32/33 Gear Drill Presses 188 Granite Measuring Tools 292 Grinders / Sanders 204 Hand Reamer Set 270 Hardness Tester 293 Heavy-Duty CNC Lathe 92/93 Heavy-Duty Lathes 108 fwd Horizontal Band Saws 191 fwd Horizontal Milling Machines 134/135 Horizontal Miter Band Saws 200 Horizontal Drilling/Milling Unit 172/173 Hydraulic Folding Machines 255 Hydraulic Plate Shears 240/241, 244/245 Hydraulic Presses 228 fwd, 258 Hydraulic Production Presses 230 Hydraulic Straightening and Die Presses 229 Hydraulic Vise 285, 286 Independent Chucks 276 Indexable Insert End Mills 274 Industrial Drill Presses 181 fwd
Sawing
190 - 203
Band Saws, horizontal/vertical Circular Saws Conventional and NC saws Internal Calipers 290 Keyway Broaches 270 Knurl Holder 273 Laser Cutting Systems 22 fwd Lathe Chucks 276 Lathes 8/9 fwd, 106 fwd Lead Screw a. Feed Shaft Lathe 104 fwd Levered Clamping Straps 280 Live Centers 271 Load Control 262 Load Rollers 262 Machine Hoist 262 Machine Vises 285 fwd Machining Centers 46 fwd Magnetic Measuring Tripods 292 Magnetic V-Blocks 292 Manual Swing-Beam Shears 252 Measuring Tools 291 Mechanics Lathe 121 fwd Metal Circular Saws 203 Micrometer Calipers 291 Milling Chucks 278 fwd Milling Cutters 274 Milling Machines 12/13 fwd, 130 fwd Milling Pins 275 Milling Table Feed 267 Miter Band Saws 191, 193, 197, 200/201, 202 Motorized Folding Machine 256 Motorized Swing-Beam Plate Shears 242, 243 Multipurpose CNC Milling Mach. 70 Multipurpose Milling Mach. 14/15, 164 fwd Notching Machine 261 Pipe-Thread Cutter 261 Plasma Cutting Systems 28/29, 31 Position Indicators 298, 299 Precision Feeler Gauges 290 Precision Gauge Blocks 291
Sanding
204 - 227
Belt Sanders for face / circular / universal / tool sanding, Belt Sanders Conventional and CNC Machines Press Brakes Presses Profile Steel Cutters Punch Presses Quick-Action Drill Chuck Quick-Action Radial Drill Press Quick-Adjusting Hollow Spindle Bore Stop Quick-Change Tool Holder Radial Drill Presses Radius Cutter Head Reducing Sleeves Ring and Profile Bender Roll Bending Machines Roller Conveyor Rotary Tables Safety Guards Sand Blasting Booths Sanding and Polishing Mach. Sawing Scales Semi-Automatic Band Saws Servo-Conventional Servomill速 Servoturn速 Shears/Cutters Sheet Metal Work Snap-On Combination Cutter Arbors Soft Jaw Pads Spindle Bore Stop Stahlwerk Step Blocks, Assorted Stud Bolts Surface and Test Plates Surface Grinders Surface Plate Swing Elements Swing-Beam Shears
238 228 fwd, 258 250 226 281 189 272 277 174 fwd, 180 272 278, 281 248/249 246 fwd 263 296/297 269 263 227 190 fwd 298 194, 198/199 8 fwd 14 fwd 8 fwd 240 fwd 226 278, 279 276 272 4/5 280 280 292 212 292 267 240 fwd, 252
Sheet Metal Work
228 - 261
Bending, cutting, pressing, punching Conventional and CNC Machines Swiss-type CNC Lathe Swivel Tables Tap Grinder Taper Drifts Tapping Machine Thread-Cutting Chuck Thread-Cutting Machine Tool Grinder Tool-Holder Bits Tool-Post Grinder Tube Bender Tube Notching Machine Tube-End Grinder Turning Tool Grinder Turning Tool Set Turret Turret Head Punch Press Turret Lathes Universal Bender Universal Facing A. Boring Head Universal Grinder Universal Milling Machines Universal Tool Grinding Mach. Vertical CNC Lathes Vertical CNC Machining Centers Vertical Lathes Vertical Milling Machines Vises Water-Jet Cutting Systems Wire Electric Discharge Mach. Work Lamps Workshop Caliper Rules Workshop Presses
Tools & Accessories
84/85 289 266 281 261 271 275 221, 227 281 220 259 260 225 223 273 272 226 126 258 282 204, 205 16 fwd, 136/137, 156 fwd 220 79 fwd 48 fwd 79 fwd 154/155 284 32 fwd 38/39 268 290 234/235
262 - 299 7
The definition of a new standard for conventional lathes had to be perfect - therefore, we complemented the Servoturn® with the following features: Mineral-Casting Machine Frame • mineral-casting reduces vibration 6 times faster than castiron (GG25) and up to 10 times faster than steel- this ensures excellent surface quality that could not be achieved with conventional machines • excellent thermal stability • modern manufacturing process with excellent energy footprint
Linear Profile Guide Rails • maximum reliability and performance • excellent rigidity, strength and accuracy is achieved by optimum load distribution, designed for accepting high loads and torques • no stick-slip effect • long life and minimum maintenance • replaceable parts
intuitive operation
Recirculating Ball Screw • considerably less errors due to loseness (backlash), resulting in significantly higher precision • significantly reduced friction • no stick-slip effect • reduced heat development • less wear for even less maintenance requirements
Servo drive technology – including "Teach-in" buttons that allow setting a limit stop at the current position Options Part No. • 4-jaw chuck, Ø 200 mm, Camlock 1-6, 4000 rpm 146 472 • Oscillation element LT 55 (each)
103 322
For additional options for these machines, please visit our website and search for Servoturn® 410 (product search)
Standard Equipment: 3-axis position indicator, 3-jaw chuck (Ø 200 mm), quick-action WB tool changer head, quick-action tool changers (models WBD 25120 and WBH 32130), live rest (10 - 100 mm), coolant system, splatter guard, support shield, work lamp, operator manual Specifications Servoturn® 410x1000 Working area center width mm turning diameter - over bed (max) mm - over support (max) mm X axis travel mm Z axis travel mm Z1 axis travel mm bed width mm Headstock spindle speed min-1 spindle bore mm spindle mount spindle taper Feed X axis feed mm/U Z axis feed mm/U
8
1050 410 250 225 960 100 300 30 - 3000 52 D1-6 MK 6 0,01 - 2 0,01 - 2
Thread Cutting thread cutting, metric thread cutting, Whitworth Tailstock tailstock quill diam. tailstock taper tailstock quill stroke Drive Capacities headstock motor rating motor rating X axis motor rating Z axis power supply Dimensions / Weight overall dimensions (LxWxH) weight Part No.
For the latest specials, please www.knuth.de
mm GPZ
(24) 0,2 - 14 (24) 4 - 48
mm mm
60 MK 4 150
kW kW kW V
5,5 1 1,6 400
mm
2250 x 1260 x 1250 2500 300 825
kg
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Lathe
Servoturn 410 ®
Conventional Precision Lathe with servo drive easy to operate, more reliable, more precise, for higher loads and reduced maintenance
• mineral-casting machine frame • preloaded ball screws • electronic hand-wheels • axes are driven by servomotor • linear guide • V const
extensive standard equipment
Intuitive operation as we know it from conventional machines - only much better: • feed and thread leads can be selected via rotary switch - what a brilliant concept • stops can be set electronically with the press of a button • feeds are infinitely variable between 50 and 100% via override potentiometer - finally available on a conventional lathe • micro-control via electronic hand-wheels - but handling and postioning just as with a conventional machine • axes are powered by high-quality servo drives that translate your hand movements with the precision and dynamics of modern CNC machines • infinitely variable speed adjustment and constant cutting speed of headstock
Cross-slide with mechanical movement and swivel
For more information and quick online quote requests, please www.knuth.de
9
Setting new standards with conventional lathes featuring large center widths: • The extensive Servoturn® series offers the same performance and features as servo-conventional precision machines • All major controls are located for optimum accessibility or are intuitively linked to their respective functions. • A powerful main spindle drive with infinitely variable speed allows machining with constant cutting speed • Feed and thread leads are selected electronically via a rotary switch, and executed by servo-motors featuring maximum precision and dynamics • Quick-action tool holder included
Feeds are selected via 2 rotary switches
Specifications Servoturn® Working area Center width mm Turning diameter - over bed (max) mm - over support (max) mm X axis travel mm Z axis travel mm Z1 axis travel mm Bed width mm Headstock Spindle speed rpm Spindle bore mm Spindle mount Spindle taper Feed X-axis feed mm/rev Z-axis feed mm/rev
10
560x2000
560x3000
2200
3000
560 350 316 2000 100 330
560 350 316 2800 100 330
25-1600 80 D1-8 MT 7
25-1600 80 D1-8 MT 7
0.01-2 0.01-2
0.01-2 0.01-2
Thread Cutting Metric Whitworth Tailstock Tailstock quill diam. Tailstock taper Tailstock quill stroke Drive Capacities Motor rating Headstock Motor rating X axis Motor rating Z axis Voltage Dimensions/Weight Dimensions (LxWxH) Weight Part No.
mm TPI
(24) 0.2-14 (24) 4-48
(24) 0.2-14 (24) 4-48
mm mm
75 MT 5 180
75 MT 5 180
kW kW kW V
7.5 1 2.3 400
7.5 1 2.3 400
mm kg
3700x1260 x1800 4300 300 826
4500x1260 x1800 5000 300 827
For the latest specials, please www.knuth.de
Servoturn 560 ®
Advanced servo-conventional lathe technology for powerful chip removal at long turning lengths • Heavy, large machine beds made of high-strength mineral-casting • SERVOTURN® integrates many years of experience and superior construction properties, allowing uninterrupted cuts with high grade surface quality even under highest loads • Long turning length can be machined with highest precision due to the superior thermal stability and damping properties of this machine
NEW! Center widths up to 3 m! • mineral-casting machine frame • preloaded ball screws • electronic hand-wheels • axes are driven by servomotor • linear guide • V const
extensive standard equipment
Feed control via joystick, limit stops are set electronically by the push of a button
Standard Equipment: 3-axis position indicator, 3-jaw lathe chuck, quick-action WB tool changer head, steady rest (19 - 165 mm), live rest (16 - 95 mm), coolant system, splatter guard, support shield, work lamp, quick-action tool changers (models WBD 25120 and WBH 32130), operator manual
Options • 4-jaw lathe chuck, Ø 315 mm, cast-iron
Part No. 116 625
• Oscillation element LT 66 (each)
103 323
For additional options for these machines, please visit our website and search for Servoturn® 560 (product search)
rigid rests for shaft machining included in standard equipment
For more information and quick online quote requests, please www.knuth.de
11
Tur ning
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Precision Lathes
Servomill® - Highlights • Control developed and built in Germany • Positioning control for traveling pre-selected paths on all axes • Constant cutting speed, whereby the feed speed is based on spindle speed • Zero-backlash preloaded ball screws • Servo motors on all axes, infinitely variable feed, rapid feed, and speed control • Electronic spindle load indicator • Electronic hand-wheels on all axes • X, Y and Z axes can be controlled via joystick • Integrated position indicator with glass scale
Advanced Feed Technology • Axes are powered by high-quality servo drives that translate your hand-wheel movements with the precision and dynamics of modern CNC machines • Reliable, maintenance-free mass production technology • High rapid feed rate for reduced machine down-times Ball screw drive on all axes • Considerably less errors due to loseness (backlash), resulting in significantly higher precision • Significantly reduced friction, no stick-slip effect, reduced heat buildup, minimal wear Electronic hand-wheels • Micro-control via electronic hand-wheels offering the same handling and postioning as with a conventional machine, just smoother and more precise Joystick control • Maximum operator comfort for axis movements • Easy handling during sequential processing Electronically controlled fixed stops • Set 2 limit stops at 3 positions on each axis by the push of a button - these buttons are grouped around the feed switch for intuitive control. • This ensures high repeatability during coordinate drilling or pocket cutting, and siginificantly more positions can be set up than on conventional machines.
Control cabinet and control modules - MADE IN GERMANY
Constant cutting speed • The feed rate is infinitely variable and can be coupled with the spindle speed in a selectable feed-per-spindle revolution ratio in the range of 0.01 to 1 mm/R • This ensures a constant feed-per-tooth value and simplifies the operator’s task of optimizing the machining operation • Only on models with spindle speed sensor (Servomill 700 / 1000 / UFM 8V Vertical Head), other models upon request Electronic spindle load indicator • Assists the operator in the most efficient utilization of machine and tool capacities • Reliable indicator helps avoid damages caused by overloads Position indicator with glass scales • The perfect indicator for a servo-conventional machine: Easy to operate and advanced functions • For more information, see page 295
Servo-motor and preloaded ball screw
Servomill S ill® 700 12
Servomill S illl® 1000 il
Servomill S illl® UFM 6 il
For more information current prices, please www.knuth.de
M i l l i ng
Milling Machines
Servomill
®
Conventional milling, now easier, more precise and more efficient due to integrated electronics • The Servomill® represents a new generation of advanced milling machines that are operated like a conventional machine. • This machine features a user-friendly design, significantly higher precision and increased machining capacity. • Very high reliability and long service life of all components ensure drastically reduced maintenance and increased availability.
Your Advantages: • Simple: Intuitive operation - practical layout of control elements and streamlined functions • Automatic feed on all axes, infinitely variable • Rapid feed up to 5000 mm/min • Set limit stops on any axis with the push of a button - 3 stop positions per axis can be stored • More precise: Operated via electronic hand-wheels - axes are powered by high-quality servo drives that translate your hand movements with the precision and dynamics of modern CNC machines
More reliable: Drives, spindles, and measuring systems are totally enclosed or mounted in protective enclosures and virtually maintenance-free • Electronics - Made in Germany • More capacity: This machine only uses premium drive components that are designed for continuous operation • Maintenance-free: No regular maintenance needed for the entire feed drive
Proven Milling Machines with innovative operating concept and new feed technology
Servomill S illl® U UWF WF 5
Servomill S illl® U UFM FM 8 V
Servomill S ill® U UWF WF 10 • 12 • 15
For more information and quick online quote requests, please www.knuth.de
13
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Multipurpose Milling Machine
Servomill 700 ®
extensive standard equipment
The bestseller in the servo-conventional class for workshop applications, single parts production and training purposes • Rigid machine base in a proven design, and meticulous workmanship • Variability via swiveling and moving top beam • Perfectly adjustable dovetail guide on the X axis, and wide square guides in Y and Z direction • High-precision preloaded ball screws on all 3 axes • All guides are hardened and ground, and are supplied with oil by the central lubrication unit • Cutter head swivels with pneumatic tool clamping and powerful 3.7 kW motor • Infinitely variable spindle speed with back gearing and LED speed indicator • Manual quill feed with micrometer depth stop allows for precise angular bores • Large, swiveling control panel with integrated position indicator
Standard Equipment: 3-axis position indicator, electronic hand-wheels, pneumatic tool clamping, chip tray, LED work lamp, coolant system, manually operated central lubrication, horizontal guideway cover, operating tools, operator manual
Options • Oscillation element LT 55 (each) • Hydraulic vise HS 125 Specifications Servomill® 700 Working area X axis travel Y axis travel Z axis travel Table setup area Table load capacity (max.) Feed Feed speed Feed per spindle revolution X axis rapid feed Y axis rapid feed Z axis rapid feed
14
Part No. 103 322 125 024
mm mm mm mm kg mm/min mm/rev mm/min mm/min mm/min
• Divider ST 130 110 960 • Milling chuck set ISO 40 106 044 • Clamping tools, assorted, De Luxe 16/M14 105 300
Vertical Cutter Head Speed range (infinitely var.) Spindle mount 700 Quill stroke 570 Spindle nose-to-table distance 380 Drive capacities 1370 x 300 Main motor rating 350 Voltage 0 - 1000 (infinitely var.) Dimensions/Weight Dimensions 0.01 - 1 Weight 5000 Part No. 3500 2000
rpm mm mm
50 - 4000 ISO 40 125 180 - 550
kW V
3.7 400
mm kg
2540 x 2156 x 2235 1800 301 250
For more information current prices, please www.knuth.de
Servomill 1000 ®
Servo/conventional bed-type milling machine
M i l l i ng
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Multipurpose Milling Machine
X.pos Plus Display - For increased productivity, quality and comfort
extensive standard equipment
• Heavy cast-iron frame features a bed-type design • Large workpiece weights • Ground and hardened box-ways on Z and Y axis with high load capacity and wear-resistance • Low-maintenance, robust, and precise preloaded ball screws on all axes • Supporting weight balance on Z axis ensures smooth travel and minimal wear of drive and guideways • Cutter head swivels ± 90° and quill can be moved automatically or manually • Pneumatic tool clamping for quick tool changes • Digital speed indicator • Automatic lubrication system reduces the operator's workload and simplifies maintenance
Standard Equipment: 3-axis position indicator, electronic hand-wheels, pneumatic workpiece clamping, chip collector tray, LED work lamp, coolant system, automatic central lubrication, horizontal guideway cover, operating tools, operator manual
Options • Oscillation element LT 55 (each) • Hydraulic vise HS 125 Specifications Servomill® 1000 Working area X axis travel Y axis travel Z axis travel Table setup area Table load capacity (max.) Feed Feed speed Feed per spindle revolution X axis rapid feed Y axis rapid feed Z axis rapid feed
Part No. 103 322 125 024
mm mm mm mm kg
1000 480 560 1524 x 305 500
mm/min mm/rev mm/min mm/min mm/min
0 - 1000 (infinitely var.) 0.01 - 1 5000 3000 2000
• Divider ST 130 110 960 • Milling chuck set ISO 40 106 044 • Clamping tools, assorted, De Luxe 16/M14 105 300 Vertical Cutter Head Spindle speed (infinitely variable, back gear ranges) Spindle mount Quill stroke Drive capacities Main motor rating Voltage Dimensions/Weight Dimensions Weight Part No.
rpm mm
4000 ISO 40 125
kW V
3.7 400
mm kg
2400 x 2100 x 2550 1820 301 251
For more information current prices, please www.knuth.de
15
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Universal Milling Machine
Servomill UFM 6 ®
Servo-conventional milling machine powerful machining, both horizontally and vertically
Extensive standard equipment
• Rigid, heavy machine frame featuring proven knee-and-column design • Wide, massive box ways on Y, and highprecision dovetail guides on X and Y axes • Guideways and gears are hardened and ground • Swiveling vertical cutter head, easy disassembly • 2-step main spindle drive features a wide, infinitely variable speed range and high torque • Preloaded ball screws and servo-conventional drives on all axes, infinitely variable, with rapid feed
Standard Equipment: 3-axis position indicator, electronic handwheels, draw bar, chip tray, coolant system, central lubrication, work lamp, operating tools, operator manual
Options • Oscillation element LT 55 (each) • Hydraulic vise HS 125 Specifications Servomill® UFM 6 Working area X axis travel Y axis travel Z axis travel Table dimensions Table load capacity (max.) T-slots (qty x width x spacing) Cutter head Speed range Spindle mount DIN 2080 Spindle center-to-table distance Horizontal spindle Speed range
16
Part No. 103 322 125 024
mm mm mm mm kg mm
1300 290 450 1600 x 320 300 3 x 18 x 70
rpm mm
60 - 360 / 360 - 1800 ST 40 20 - 470
rpm
60 - 360 / 360 - 1800
• Milling chuck set ISO 40 • Clamping tools, assorted, De Luxe 16/M14 Spindle mount DIN 2080 Spindle center-to-table distance Feed Rapid feed X / Y / Z axis Feed X / Y axis Feed Z axis Drive Capacities Main drive motor rating Voltage Dimensions/Weight Dimensions Weight Part No.
Part No. 106 044 105 300
mm
ST 50 10 - 460
mm/min mm/min mm/min
5000 / 3000 / 1500 0 - 1000 (infinitely var.) 0 - 500
kW V
7,5 400
mm kg
1900 x 2550 x 2100 2350 301 253
For more information current prices, please www.knuth.de
Servomill UWF 5 ®
Servo-Conventional Knee-and-Column Milling with Universal Swivel Head • Extremely rigid machine-bed made of high-strength, ribbed HT-200 cast-iron • Precision-ground guideways, surface hardened, for lasting precision and wear-resistance • Quiet precision spindle gears with hardened and ground gears • Powerful 7.5 kW horizontal spindle and heavy-duty top beam with outer arbor ensure excellent machining results when working with long cutter arbors • Servo-conventional drives on all axes, infinitely variable with fast rapid feeds • Preloaded ball screws on all axes ensure superior precision and long-term wear-resistance
Universal swivel head and horizontal spindle
Standard Equipment: 3-axis position indicator, electronic hand-wheels, reducing sleeves (ISO 50 / MT4), milling arbors (27, 32 mm), collet chuck (ISO 50) incl. collets up to 16 mm (8-pc set), coolant system, work lamp, chip tray, draw bar, operating tools, operator manual
extensive standard equipment
For available options for this machine, visit our website and search for Servomill® UWF 5 (product search) Specifications Servomill® UWF 5 Working area X axis travel Y axis travel Z axis travel Table dimensions Table load capacity (max.) T-slots (qty x width x spacing) Cutter head Speed range (2) Spindle mount Swivel range Upper beam travel Spindle-to-table distance
mm mm mm mm kg mm
1300 290 450 1600 x 320 300 3 x 18 x 80
rpm
60 - 360 360 - 1800 ISO 50 360° 550 186 - 636
mm mm
Horizontal Milling Spindle Speed range (2) Spindle mount DIN 2080 Spindle center-to-table distance Feed Feed X / Y / Z axis Rapid feed X / Y / Z axis Drive Capacities Main motor rating Voltage Dimensions/Weight Dimensions Weight Part No.
rpm mm
60 - 360 / 360 - 1800 SK 50 10 - 460
mm/min mm/min
0 - 1000 (infinitely var.) 5000 / 3000 / 1500
kW V
7,5 400
mm kg
2520 x 2100 x 2000 2800 301 254
For more information current prices, please www.knuth.de
17
M i l l i ng
D
Universal Milling Machine
D
Universal Milling Machine
Servomill UFM 8 V ®
Cost-effective machining and intuitive control = servo-conventional • Rigid frame design with wide guideways and travels • Servo-conventional drives on all axes, infinitely variable with fast rapid feeds, synchronized with spindle speed • Preloaded ball screws on X, Y and Z ensure high precision, low maintenance and low wear • All gears and guideways are hardened and ground • Swivelling vertical cutter head, pneumatic tool clamping and powerful 5.5 kW motor • 2 gear steps for a wide speed range, infinitely variable up to 5000 rpm, and high torque at the spindle • Horizontal spindle motor with 7.5 kW
Cutter head swivels ± 45°
extensive standard equipment
Standard Equipment: 3-axis position indicator, electronic hand-wheels, pneumatic tool clamping, coolant system, work lamp, chip tray, draw bar, operating tools, operator manual
Options • Oscillation element LT 55 (each) • Hydraulic vise HS 125 Specifications Servomill® UFM 8 V Working area X axis travel Y axis travel Z axis travel Top-slide travel Table dimensions Table load capacity max. T-slots (qty x width x spacing) Feed Rapid feed X / Y / Z axis Feed X / Y / Z axis Vertical Cutter Head Speed range (2) Spindle mount DIN 2080
18
Part No. 103 322 125 024
mm mm mm mm mm kg mm
1300 290 450 550 1600 x 320 450 3 x 18 x 80
mm/min 5000 / 3000 / 1500 mm/min 0 - 1000 (infinitely var.) rpm
80 - 650 / 650 - 5000 ST 40
• Milling chuck set ISO 40 • Clamping tools, assorted, De Luxe 16/M14 Quill stroke Quill feed Horizontal Cutter Head Speed range (2) Spindle mount DIN 2080 Horiz. spindle-to-table surface dist. Spindle axis-to-top beam distance Drive Capacities Motor rating for horizontal spindle Motor rating for vertical spindle Dimensions/Weight Dimensions Weight Part No.
Part No. 106 044 105 300
mm mm/U
127 0,04 / 0,08 / 0,15
rpm mm mm
60 - 360 / 360 - 1800 ST 50 10 - 460 245
kW kW
7.5 5.5
mm kg
1900 x 2050 x 2500 2400 301 255
For more information current prices, please www.knuth.de
extensive standard equipment
Servomill UWF ®
Servo-Conventional Drive Technology rigidity, flexibility and large workspace • sturdy and torsionally rigid construction with dovetail guide on X and Y axis, wide block guides on Z axis • large work table and large travel ranges on all axes • all guides are hardened and ground, and lubricated via a central lubrication system • universal swivel head can easily be turned into the horizontal plane • infinitely variable feed speeds and rapid feeds, can be synchronized with the spindle speed by the push of a button • preloaded ball screw with zero backlash for smooth and precise feeds • 2-step gearbox with hardened and ground gears ensures a wide infinitely variable speed range
Standard Equipment: 3-axis position indicator, electronic handwheels, chip tray, LED work lamp, central lubrication, coolant system, operating tools, operator manual
For available options for this machines, visit our website and search for Servomill® UWF 10, 12 or 15 (product search) Specifications Servomill® Working area X / Y / Z axis travel Table dimensions Table load capacity (max.) T-slots (qty x width x spacing) Cutter head Speed range (2) Spindle mount DIN 2080 Swivel range Spindle-to-table distance Feed Rapid feed X / Y / Z axis X / Y axis feed Z axis feed Drive Capacities Main motor rating Dimensions/Weight Dimensions Weight Part No. incl. position indicator
Servomill® UWF 10 is shown
UWF 10
UWF 12
UWF 15
mm mm kg mm
900 / 650 / 450 1235 x 460 800 5 x 18 x 80
1200 / 700 / 500 1600 x 500 1000 5 x 18 x 80
1400 / 700 / 500 2000 x 500 1000 5 x 18 x 80
rpm
mm
30 - 390 / 390 - 2050 ST 40 360° 30 - 480
30 - 390 / 390 - 2050 ST 50 360° 50 - 550
30 - 390 / 390 - 2050 ST 50 360° 50 - 550
mm/min mm/min mm/min
2200 / 2200 / 1100 0 - 1000 (infinitely var.) 0 - 1000 (infinitely var.)
2200 / 2200 / 1100 10 - 1000 5 - 500
2200 / 2200 / 1100 10 - 1000 5 - 500
kW
7.5
11
11
mm kg
1832 x 2660 x 2100 4000 301 256
2200 x 2500 x 2100 4500 301 257
2600 x 2500 x 2100 5000 301 258
For more information current prices, please www.knuth.de
19
M i l l i ng
D
Universal Milling Machine
Workspace cover protects operator from chips and coolant splatter Options Universal Knee Universal Reaming Head Rotary table Divider Oscillation element LT 55 Coolant concentrate 5 L Hydraulic vise HS 125 Hydraulic vise HNCS 130V Dial feed for HNCS 130V Clamping tools, assorted, De Luxe 14/M12
Part No. 250 760 250 761 250 762 250 763 103 322 103 184 125 024 104 932 104 933 105 295
Ergonomic control panel with integrated 3-axis position indicator Part No. 105 790 108 930 123 040 103 720 103 750 108 057 129 055 108 445 108 440 108 450
Lever clamping straps 100/M12 Assembly Stand Power Worker chip lift-off device Adapter ST40 / MT2 Reducing sleeve ST40 / ST30 Edge tracer set Electronic edge tracer End-Face Roughing Cutter End milling set HSS TiN End milling set DIN 844 B
Standard Equipment: 3-axis position indicator, electronic hand-wheels, chip tray, workspace cover, LED lamp, Coolant system, automatic central lubrication, operating tools, operator manual Specifications Servomill® WF 4.2 Work area Table dimensions Table load capacity T-slots, quantity T-slots, quantity T-slots, width (table and console) T-slots, spacing (table and console) Throat Travels X axis travel Y axis travel Z axis travel Vertical Cutter Head Spindle speed Spindle mount Quill stroke Distance from spindle nose to table Head swivel range
20
mm kg Quantity Quantity mm mm mm
400 x 800 250 8 5 14 45 187 – 527
mm mm mm
490 340 385
rpm
40 – 4000 ST 40 80
mm mm
25 – 410 ± 90°
Horizontal Milling Spindle Speed range Spindle mount Rapid feed X-axis rapid feed Y axis rapid feed Z axis rapid feed Feed Work feed X axis Work feed on Y axis Z axis work feed Drive Capacities
rpm
32 – 3200 ST 40
mm/min mm/min mm/min
3000 3000 2000
mm/min mm/min mm/min
0 – 1000 0 – 1000 0 – 1000
Motor power, main drive (cont./30 min cycles) kW
5.5 / 7.5
Dimensions/Weight Dimensions (length x width x height) Weight Part No. with position indicator
2000 x 2050 x 2330 2000 301 268
For the latest specials, please www.knuth.de
mm kg
Servomill WF 4.2 ®
Extensive standard equipment
Servo-conventional milling machine for die making
shown with optional equipment
• The machine frame is made of a heavy cast-iron structure with ribbing for excellent damping properties and rigidity • A wide vertical console with 5 clamping slots allows custom positioning of the solid, large work table with or other clamping means • Powerful, infinitely variable spindle servo-drive with automatic back gearing ensures a wide speed range and high torque at the main spindle • Manual quill feed at the vertical cutter head with adjustable angle for 0 ± 90° boring
• All axes are driven by highly reliable servo-motors and lowmaintenance, wear-resistant preloaded ball screws • Intuitively operated electronic hand-wheels are arranged at the same locations as on conventional milling machines • Swiveling control panel combines centrally located controls and an integrated digital position indicator • Practical partial enclosure protects against ejected chips and coolant • including automatic central lubrication system
For more information and quick online quote requests, please www.knuth.de
21
M i l l i ng
B
Tool Milling Machine
• Laser Cutting Systems with extremely small footprint and low machine weight • Minimum requirements for the setup site • Very ergonomic handling and easy operation
Footprint of Laser-Jet
1512
2512
Required floor space (1)
mm
2400 x 1900
3400 x 1900
Minimum work space (2)
mm
4000 x 3700
5000 x 3700
Specifications Laser-Jet
Due to the fiber laser's shorter wavelength, the cutting process is performed within a sealed enclosure. The enclosure automatically closes upon start of a cutting job and opens at the end of the cutting operation to allow direct removal of
1512
2512
cut parts.
Travel - X axis
mm
1500
2500
Laser-Jet Cutting Systems feature a transverse layout.
- Y axis
mm
1250
1250
- Y axis extension (optional)
mm
1500
1500
- Z axis
mm
70
70
Machine bridge runs along the long work surface dimension (X axis) The cutting table does not have to be pulled out of the machine for plate loading and parts unloading.
Workpiece support height
mm
1000
1000
Throat width
mm
1850
2850
Throat height
mm
60
60
max. part weight
kg/dm2 2,5
2,5
Rapid feed
m/min 60
60
Positioning accuracy
mm
± 0.05
± 0.05
Repeatability
mm
± 0.05
± 0.05
Machine width
mm
2850
3850
machine depth
mm
2250
2250
machine height
mm
2000
2000
Weight
kg
1850
2100
System with FL 150/1500 QCW Part No.
140 855
140 857
System with FL 300/3000 QCW Part No.
140 856
140 858
System with FL 1000 Part No.
140 874
140 875
System with FL 1500 Part No.
140 870
140 871
System with FL 2000 Part No.
140 872
140 873
System with FL 3000 Part No.
140 879
140 876
Ytterbium Fiber Laser Wavelength CW beam power, max. Pulse peak power Power stability CW beam power, min. Pulse frequency, max. Connected load
22
µm W W % W Hz kW
FL 150/1500 1.07 250 1500 ± 0.5 25 2500 max. 1.1
FL 300/3000 1.07 300 3000 ± 0.5 30 2500 max. 1.4
Machine control can be connected to the internet. This will allow remote control functions and remote diagnostics and monitoring of the system state.
Standard Equipment: Complete system with PC control, Ytterbium fiber laser, fiberoptic cable, high-power cutting head, capacitive height scanner, toggle for cutting gas/cutting pressure, support grid for metal cutting, automatically moving protective enclosure, coolant regenerator, operating and programming instructions Options • Vacuum and filter system • Hand-wheel positioning system • Purge air processing • CAD-CAM software (grid nesting) • CAD-CAM software extension • Calculation software • Y axis extension to 1500 mm • Refrigerated compressed air dryers • Digital gas pressure regulator • Manually retractable cutting table • Automatic changer table system FL 1000 1.07-1.08 1050 1000 ±2 100 2000 max. 3.1
FL 1500 1.07-1.08 1575 1500 ±2 150 2000 max. 4.7
For the latest specials, please www.knuth.de
FL 2000 1.07-1.08 2100 2000 ±2 200 2000 max. 6.2
Part No. 140 840 250 601 250 749 250 752 250 753 250 754 250 959 251 090 251 194 251 498 251 499 FL 3000 1.07-1.08 3150 3000 ±2 300 2000 max. 9.1
Laser-Jet 1512 • 2512 /
Faserlaser
Flexible, functional, and space-saving - maximum cutting efficiency in stainless steel, aluminum, copper alloys, and other high-reflectivity metals Equipped with fiber lasers with various beam powers. Lowest operating cost due to highest efficiency.
Made in Germany • Laser beam is guided in a flexible fiberoptic cable, eliminating the requirement to clean beam travel optics • Cutting lens is protected by an easy to replace protective glass lens • Virtually maintenance-free laser operation • Automatic cutting process guidance, height sensing • Labeling of cut parts with the same cutter head
Cutting system with retractable cutting table
• Available with manually retractable cutting table, or with automatic changer table system • Can be equipped with cutting drawers (optional) • Turning unit for tube machining can be integrated into the work surface (optional)
High cutting quality, complex contours
For more information and quick online quote requests, please www.knuth.de
23
Cut t i ng
B
Laser Cutting Systems
GPlus Cut 4000 B
Powerful PC Control for all Laser-Jet Cutting Systems
• Innovative hardware in a modular design (with self-diagnostics in all individual modules) • Fastest data refresh rate (0.25 ms clock time = 4000 Hz for position control) • Large data storage for extensive cutting jobs • PLC and NC kernel are protected against Windows crashes (BSoD0 • 3 USB ports for data transfers and internet connection (allows remote control of machine by the customer and remote diagnostics by the manufacturer for application consultation and system analysis - Advanced Remote Control) • User-friendly, easy-to-learn HMI (separate windows for manual operation, data entry, cut simulation, automatic operation) • Automatic parameter settings via technology database (parameters can be adjusted during cutting operation to optimize the cut; cutting geometries can be directly imported from DXF, DIN/ISO files) • Pre-selected routines to guide the cutting process along a contour (Cutting Chief Inside) • Easy resuming of cutting process after an interruption
I/O bus terminals (Fieldbus EtherCAT)
The optional CAD-CAM Software Packages include: • easy cutting program creation without any CNC knowledge, geometry imports from DXF, DWG, DIN/ISO files • Analyzer for testing and editing of geometry files • 50 macros with configured standard geometries • Technology assignment for engraving label text and cutting contours • Automatic design of starting cuts, insertion of lands, bridges and chain cutting programming, starting cuts from the edge • Grid Nesting • Extension for parquet, contour and manual nesting , for the creation of common cut lines and separation cuts to remove plate material excess, excess material management • Extension for calculation of cutting time and parts cost
Cutting parameters directly from technology database
Simulation of the cut on user HMI
Cut parts with starting tapers nested in grids CAD-CAM (optional)
Technological Equipment • IPC: Intel Core i3, 2 Cores, 2.2 GHZ, 2 GB DDR3-RAM, 320 GB hard drive, EtherCAT field bus, Ethernet 10/100, 4 x USB 2.0 • Windows 7 Professional, 32 Bit, separate on an IPC Core 24
• I/O: Bus terminals according to Beckhoff New Automation Technology • CNC: TwinCAT NC I + NC PTP + TwinCAT PLC as Multi-PLC • CAD/CAM (optional): cncCUT inPC Version 2D (IBE Software) +GPlus/ Laser Post-Processor
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Contour nesting on grid remainder and separation of excess plate material (optional)
Laser-Jet 1512 • 2512 /
CO2-Laser
Flexible, functional, and space-saving Universal use for various materials CO2 lasers with various laser beam powers. • Controlled focus retracing via capacitive height scanning ensures highest cut quality • Filigree contour cuts with pulsed laser-jet • Automatic cutting process guidance during plunge-cuts, corner cuts plus small and large radii (Cutting Chief inside)
Made in Germany Specifications Laser-Jet Travel - X axis - Y axis - Y axis extension (optional) - Z axis Workpiece support height Throat width Throat height Max. part weight Rapid feed Positioning accuracy Repeatability Machine width
1512
2512
mm mm mm mm mm mm mm kg/dm2 m/min mm mm mm Machine depth (including control cabinet) mm Machine height mm Weight kg System with SM 600 Part No.
1500 1250 1500 70 1000 1850 60 2.5 60 ± 0.05 ± 0.05 2850 3020 2000 2000 140 815
2500 1250 1500 70 1000 2850 60 2.5 60 ± 0.05 ± 0.05 3850 3020 2000 2100 140 811
System with SM 1000 Part No.
140 816
140 810
System with SM 1500 Part No.
140 817
140 812
• Integrated toggle between 2 cutting gases, each with 2 pressure levels (optional digital pressure regulator) • flexible cutting of various metals • Labeling of cut parts with the same cutter head • Cutting non-metallic materials (plastics, wood, and other natural materials) is possible with appropriate retrofitting (optional) Standard Equipment: Complete system with PC control, CO2 laser, beam path optics, highpower cutting head, capacitive height sensing, toggle for cutting gas/ cutting pressure, support grid for metal cutting, automatically moving protective pane, coolant regenerator, operating and programming instructions CO2 laser Wavelength Beam quality CW beam power, max. Pulse peak power Pulse frequency, max. Laser gas Power capacity
µm K> W kW Hz kW
SM 600 SM 1000 10.6 10.6 0.8 0.8 600 1000 2 3.5 1000 1000 Premix LASAL 81 max. 7 max. 10
For more information and quick online quote requests, please www.knuth.de
SM 1500 10.6 0.8 1500 5 1000 max. 13
25
Cut t i ng
B
Laser Cutting Systems
Different cutter heads are used based on the installed laser power to ensure a high Performance/Cost ratio. The low-cost QCW lasers are predestined for thin sheets, but due to their high impulse peak power, they also are suitable for thicker sheets when using a lower feed rate.
Footprint of Laser-Jet HD Foot-print width (W) Foot-print length (L)
mm mm
1530 4500 9000
2040 5000 11000
Only machine (M) Enclosure height
mm mm
4500 2250
5500 2250
If a separate setup room is available for the laser cutting system, the Laser-Jet HD version can be provided without enclosure and without retractable cutting table for an appropriately lower cost
Specifications Laser-Jet HD Travel - X axis mm - Y axis mm - Z axis mm Workpiece support height mm Throat width mm Throat height mm max. part weight kg/dm2 Rapid feed m/min Positioning accuracy mm Repeatability mm System with FL 150/1500 QCW Part No.
1530
2040
1530 3200 100 850 2850 90 2,5 60 ± 0,05 ± 0,05 141 800
2050 4200 100 850 3350 90 2,5 60 ± 0,05 ± 0,05 141 801
System with FL 300/3000 QCW Part No.
141 802
141 803
System with FL 1000 Part No.
141 804
141 805
System with FL 1500 Part No.
141 806
141 807
System with FL 2000 Part No.
140 877
140 878
System with FL 3000 Part No.
141 808
141 809
Standard Equipment: Complete system with PC control, Ytterbium fiber laser, fiberoptic cable, high-power cutting head, capacitive height scanner, toggle for cutting gas/cutting pressure, rolling cutting table with support grid for metal cutting, protective enclosure with automatically operated roll gate, external support frame for cutting table, coolant regenerator, operating and programming instructions Options • Vacuum and filter system • Hand-wheel positioning system • Purge air processing • CAD-CAM software (grid nesting) • CAD-CAM software extension • Calculation software • Refrigerated compressed air dryers • Digital gas pressure regulator • Automatic changer table system
Part No. 140 840 250 601 250 749 250 752 250 753 250 754 251 090 251 194 251 499
Specifications Ytterbium fiber laser (see page 22)
Vacuum and filter system (optional)
26
For the latest specials, please www.knuth.de
Hand-wheel positioning system (optional)
Laser-Jet HD 1530 • 2040 Equipped with fiber lasers for cutting large sheets with robust, modular machine design
Made in Germany
• High cutting efficiency and lowest operating costs ensure maximum cost-efficiency • Motion system features a massive gantry-type design for robust operation with high cut part precision • Independent cutting table provides direct access to cut parts for flexible single part and small batch productions • Turning feature for tube machining can be integrated
Flexible cutting of various metals
Cuts thin and thick plates
(optional) • Standard version includes manually retractable cutting table as a low-cost solution for cutting large sized sheets • Can be retrofitted anytime with an automatic changer table system
Cuts small holes in thick plates
For more information and quick online quote requests, please www.knuth.de
27
Cut t i ng
B
Laser Cutting Systems
NEW Shown with 5-axis cutter head and tube cutter (optional)
Standard Equipment: Hypertherm® MicroEDGE® Pro CNCg, Hypertherm® plasma source, Hypertherm® cutter head, Hypertherm® Nestmaster® nesting software, Z axis with servo-THC, magnetic torch coupler, work table with vacuum connector and automatic shutter control, operator manual, programming instructions Options • Automatic gas console • "Messer" oxy-fuel cutter head "Messer" • Manual control unit • Joystick at the machine bridge • Pronest® Software • ProNest® Module software option - Gap cutting - Collision prevention - Combined severing cuts • Turbonest® Software Option Specifications DSL Work area Cutting Width Cutting length Distance from cutter head and table Rapid feed Table load capacity max. Table height Dimensions/Weight Total width Total length Weight
28
Part No. 251 916 251 915 251 910 251 932 251 918
• Mechanical angle cutter • 5-axis cutter • Tube cutter for up to 3 m lengths • Tube cutter for up to 6 m lengths • Extension for tube cutter 1 m each • Additional tube support • Adapter for square tube cutter • Filtered exhaust system, 4000 m3/h • Filtered exhaust system, 8000 m3/h • Filtered exhaust system, 12000 m3/h
251 921 251 919 251 920 251 917
251 933 251 922 251 923 251 936 251 927 251 925 251 926 251 929 251 930 251 931
1530
2040
2060
2080
20120
3020
3040
3060
3080
30120
mm mm
1600 3050
2100 4150
2150 6250
2150 8350
2150 12550
3150 2050
3150 4150
3150 6250
3150 8350
3150 12550
mm mm/min kg/m2 mm
170 30000 1000 800
170 30000 1000 800
170 30000 1000 800
170 30000 1000 800
170 30000 1000 800
170 30000 1000 800
170 30000 1000 800
170 30000 1000 800
170 30000 1000 800
170 30000 1000 800
mm mm kg
3000 4500 2950
3500 5500 5400
3500 7500 7000
3500 9500 8600
3500 13500 11800
4500 3500 4500
4500 5500 6600
4500 7500 8700
4500 9500 10800
4500 13500 15200
For the latest specials, please
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Plasma-Jet DSL World-Class Plasma Cutter Systems based on the know-how and technology of the market leader Hypertherm® • PREMIUM cutting systems come in a wide variety of equipment packages featuring up to 6-axis cutters
Shown with optional "Messer" oxy-fuel cutter head
• Extremely rigid design for maximum cutting precision • Dual-drive bridge • High-quality linear guides on all axes • Dynamic AC servo drives on all axes with maintenance-free, zero-backlash planetary gears • Low-wear and low-maintenance helical gears are designed for continuous operation • Optimum track speed even for fine contours and tight radii • Automatic torch height control • Stand-alone cutter table features rigid steel construction for Specifications DSL Work area Cutting Width Cutting length Distance between cutter head and table Rapid feed Table load capacity max. Table height Dimensions/Weight Total width Total length Weight
high load capacity • Adjustable cutting current • Stand-alone table eliminates thermal and mechanical influences on the plasma cutter system • Quick-coupling for cutter head changes in seconds • Minimized tooling time ensure maximum cost savings • Use the existing cutting parameters stored in the control to find the optimum cut • Available with 5-axis cutter head, tube cutter, and many more options
30150
30180
30240
4060
4080
40120
40150
40180
40240
mm mm
3150 15700
3150 18850
3150 25150
4150 6250
4150 8350
4150 12550
4150 15700
4150 18850
4150 25150
mm mm/min kg/m2 mm
170 30000 1000 800
170 30000 1000 800
170 30000 1000 800
170 30000 1000 800
170 30000 1000 800
170 30000 1000 800
170 30000 1000 800
170 30000 1000 800
170 30000 1000 800
mm mm kg
4500 16500 19300
4500 19500 21300
4500 25500 27400
5500 7500 10800
5500 9500 13800
5500 13500 19800
5500 16500 25700
5500 19500 28800
5500 25500 37800
For more information and quick online quote requests, please
www.knuth.de
29
Cut t i ng
B
Plasma Cutting Systems
TECHNOLOGY INSIDE CNC Control
True Hole®
• The optimum control for any requirements • Easy to operate, absolutely reliable and powerful • With the CutPro Wizard, even inexperienced users can manufacture cut parts after a few minutes
• This cutting technology for plain carbon steel produces a significantly improved hole quality with True Hole®
without True Hole®
Edge® Pro CNC
MicroEDGE® Pro CNC
HDi™ Technology
Nesting Software
• For superior angularity, glossy cut surfaces, and sharp edges in thin alloyed steel
• CAD/CAM nesting software can fulfill the most demanding requirements. Let us help you select the perfect solution for your needs.
HyFlow™ nozzle with axial water injection
Plasma gas inlet Plasma gas exhaust NestMaster®
Secundary gas inlet
TurboNest®
Hypertherm® protective shield technology Workpiece
ProNest®
Hypertherm® Plasma Source These plasma sources fulfill all the needs of a powerful, heavyduty plasma cutting system - they are simple, reliable and unbelievably productive • Superior cut quality and durability • Maximized productivity • Minimized operating cost • Unsurpassed process flexibility Plasma Source Cutting capacity in plain carbon steel Virtually burr-free Hole cutting capacity in production Cut-off (edge-start) cutting capacity in steel alloy Hole cutting capacity in production Cut-off (edge-start)
30
Powermax 105®
Max Pro 200®
HPR 130 XD®
HPR 260 XD®
HPR 400 XD®
mm mm mm
22 38
20 32 75
16 32 38
32 38 64
38 50 80
mm mm
-
25 64
20 25
32 50
45 80
For the latest specials, please
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Plasma-Jet DSL Compact Small foot-print Plasma Cutting Systems for highest quality demands • This compact series offers superior cutting performance and extensive equipment variations = high quality and small foot-print plus low investment for maximum cost-efficiency • For additional machine description, see page 29
Tube Cutter (optional) Cuts round and square tubes - 30 - 140 mm Ø - 20 x 20 - 100 x 100 mm - max. part weight 100 kg Standard Equipment: Hypertherm® MicroEDGE® Pro CNCg, Hypertherm® plasma source, Hypertherm® cutter head, Hypertherm® Nestmaster® nesting software, Z axis with servo-driven THC, magnetic torch coupling, work table with vacuum connector and automatic shutter control, operator manual and programming instructions Specifications DSL Compact Work area Cutting width mm Cutting length mm Distance between cutter head and table mm Rapid feed mm/min
1020
1530
1000 2000
1500 3000
150 30000
150 30000
Table load capacity max. Table height Dimensions/Weight Total width Total length Weight
For more information and quick online quote requests, please
kg/m2 mm
1000 800
1000 800
mm mm kg
1700 3420 2050
2200 4420 2550
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31
Cut t i ng
B
Plasma Cutting Systems
Water-Jet 3065 is shown
The water-jet is a universal tool: • No thermal stress and only minimal mechanical stress • No hardening or tension on the part • No dust, smoke or toxic fumes • Small kerf width and very clean cut edges • Virtually burr-free cuts = no rework necessary • Direct plunge-cut at any position
Cutting with dual cutter heads on independent Z axes (Z1 and Z2) - optional
Additional gantry - optional
Premium preloaded ball screws and linear guides
Standard Equipment: Control panel with CNC control system, cutting software package, electronic hand-wheel, stand-alone cutting table with water level lock, BHDT Ecotron 38.37 high-pressure pump with sound proofing enclosure and proportional valve , abrasive cutter head, abrasives container (250 kg), operating and programming instructions Options Part No. • Adaptive cutter head for angle compensation ± 7° 251 212 • 5-axis cutter head 251 213 • Level (height) control with collision guard 251 215 • Water additive for silicate stabilization 251 092 • Abrasives container 1 t 250 598 • Laser pointer 251 217 • Drill unit 251 216 • Cutting with dual cutter heads 251 218 • Cutting with dual cutter heads on independent Z axes (Z1 and Z2) 251 219 • Additional gantry 251 220 • Abrasive sand removal system 251 222
32
Options • Optional LV 2 Software for external PC • Extended Z travel of 300 mm • Stainless steel cutting table (Water-Jet 3015) • Stainless steel cutting table (Water-Jet 3020) • Stainless steel cutting table (Water-Jet 3065) • Stainless steel cutting table (Water-Jet 3080) • Stainless steel cutting table (Water-Jet 4020) • Stainless steel cutting table (Water-Jet 4030) • Splatter guard enclosure (Water-Jet 3015) • Splatter guard enclosure (Water-Jet 3020) • Splatter guard enclosure (Water-Jet 4020) • Splatter guard enclosure (Water-Jet 4030)
For the latest specials, please www.knuth.de
Part No. 251 487 251 488 251 221 251 223 251 485 251 486 251 474 251 475 251 470 251 471 251 472 251 473
Water-Jet
• Positioning accuracy ± 0.03 mm / 300 mm • Repeatability ± 0.02 mm
PREMIUM LINE
Highest accuracy and quality for universal cutting of virtually any type of material • Dual-drive bridge • High quality THK linear guides • Rexroth preloaded ball screws (for axis lengths up to 4 m) • Helical gear rack (for axis lengths up to 4 m) • Digital drive technology • Reliable, protected motion units • Stand-alone cutting table with replaceable support grid • Cutter table is available in steel with resistant surface coating, or optionally completely made of stainless steel • Self-aligning abrasive cutter head • Water level control • Standard abrasives tank 250 kg • Windows-based CNC control system • IGEMS Water-Jet cutting software
BHDT Ecotron 38.37 High-Pressure System (standard) • The most cost-effective booster pump made by a worldrenowned manufacturer • Operating pressure from 50 to 380 MPa, infinitely variable • Optimized hydraulic system • Optionally oil/air or oil/water cooler • Pressure booster with unsurpassed service life and large pulsation damper • Other high-pressure systems are available (for specifications and more information, see page 34)
Water-Jet 3020 is shown
Specifications Water-Jet Cutter System Cutting capacity Z axis travel Table load capacity max. Feed Rapid feed X / Y / Z axis max. Work feed Accuracy Positioning accuracy Repeatability Dimensions Overall dimensions (L x W x H) Part No.
3015
3020
3065
3080
4020
4030
mm mm kg/m2
3050 x 1550 200 1500
3050 x 2050 200 1500
3050 x 6550 200 1500
3050 x 8050 200 1500
4050 x 2050 200 1500
4050 x 3050 200 1500
mm/min mm/min
15000 5000
15000 5000
15000 5000
15000 5000
15000 5000
15000 5000
mm/300mm mm
± 0.03 ± 0.02
± 0.03 ± 0.02
± 0.05 ± 0.03
± 0.05 ± 0.03
± 0.03 ± 0.02
± 0.03 ± 0.02
mm
4500 x 2280 x 2300 180 722
4500 x 2800 x 2300 180 723
4500 x 8100 x 2300 180 740
4500 x 9600 x 2300 180 741
5500 x 2800 x 2300 180 742
5500 x 3900 x 2300 180 744
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33
Cut t i ng
B
Gantry-Type Water-jet Cutter System
High-pressure systems for
Water-Jet
Cutting Systems
BHDT Ecotron 38.37 (standard) This powerful high-pressure pump with 37 kW drive delivers up to 3.8 Liter water per minute, making it the first choice for abrasive water-jet cutting • Operating pressure from 50 to 380 MPa, infinitely variable via a proportional valve • All components are mounted on a base frame, enclosed within a sound proofing enclosure; the electric control is within a control cabinet that also is mounted on the base frame • Optimized hydraulics for extremely fast switch-over • Water supply will be interrupted automatically when the pump is shut off • Pressure booster with large plunger diameter and long stroke ensures long life • Pulsation damper with large reservoir (2.49 l) reduced pressure fluctuations Specifications BHDT Ecotron 38.37 Main motor rating Flow rate (max.) Operating overpressure (max.) Continuous operating pressure (max.) Dual stroke (max.) Ambient temperature for oil/air cooler Ambient temperature for oil/water cooler Dimensions width x depth x height Weight
kW l/min MPa MPa rpm
mm kg
• Pressure relief valve is standard • All warnings and monitoring functions are displayed in plain text on a touchscreen monitor
37 3.8 380 380 38 10 - 35° 10 - 45° 1800 x 800 x 1150 1000
BHDT Servotron 40.37 (optional) Energy efficient high-pressure pump with high dynamic variable frequency drive (37 kW) delivers up to 3.8 l water per minute • Approximately 15% more energy effient than asynchronous motors • Soft start upon high-pressure pump startup and reduced power consumption • Infinitely variable pressure from 10 to 400 MPa for a wider spectrum of applications • Virtually no pulsation during jet startup - no chipping of brittle materials • Minimal pressure fluctuations of only ± 1% at full load increased life of high-pressure components and improved
Specifications BHDT Servotron 40.37 Main motor rating Flow rate (max.) Operating overpressure (max.) Continuous operating pressure (max.) Dual stroke (max.) Ambient temperature for oil/air cooler Ambient temperature for oil/water cooler Dimensions width x depth x height Weight
34
kW l/min MPa MPa rpm
mm kg
cut quality • No overshoots and minimal pressure inrush when turning the water-jet on and off - protects the entire high-pressure system all the way to the cutter head • No power consumption while jet is closed
37 3.8 400 380 35 10 - 35° 10 - 45° 1950 x 970 x 1400 960
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Hydro-Jet Eco 0515 SL Enter the fascinating world of water-jet cutting technology! Abrasive Cutting of steel, aluminum, marble, compound materials and much more • high-precision cuts in virtually any material • quick programming on an integrated PC control with graphical user interface; software package included • perfectly tuned drive system • high-pressure pump, 11 kW • compact machine for easy transportation and setup; includes guide machine, water basin, settling basin, and control cabinet are mounted on a granite machine frame
NEW Micro Waterjet Cutting
finest contours and maximum surface quality
Options • System for stabilization of water quality • water chemistry • contour nesting • pump enclosure • oil/air cooler • high-pressure corner filter 50 mµ
Part No. 251 091 251 092 180 820 180 769 250 213 576 078
• • • • •
check valve for abrasive system abrasives reservoir, 1 ton capacity starter set dryer for compressed air light curtains on 2 sides
• vacuum system for abrasive-mud removal 4 m2
Part No. 576 068 250 598 166 211 251 090 180 337 180 735
Standard Equipment: GPlus 450 Cut CNC control with TFT monitor, grid nesting, electronic hand-wheel, control panel, BHDT high-pressure pump, abrasive cutter head, abrasives container, sand metering, 3-chamber settling tank, operating and programming instructions Specifications Hydro-Jet Eco 0515 SL Cutter System Cutting capacity mm Z axis travel mm Operating pressure bar Abrasive / pure-water Abrasives containers kg Drive type for X / Y axis Drive type for Z axis
1500 x 500 80 3500 yes 75 preloaded ball screws hand wheel
Max. feed Accuracy Positioning accuracy X / Y axis Repeatability X / Y axis Dimensions / Weight Overall dimensions (L x W x H) Weight (total) Part No.
mm/min
4000
mm mm
± 0,1 / 300 ± 0,05 / 300
mm kg
2600 x 4100 x 3000 3640 166 207
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35
Cut t i ng
B
Water-jet Cutting System
HydroJet Vario 2040 is shown
High-pressure pump
Abrasive system
ECOTRON 38.37
ALLFI
• High-pressure pumps for maximum cutting power and high reliability • Large selection of optional pump systems • BFT Ecotron 38.37 (see page 34) included in the standard package
• Very large metering bandwidth and highprecision dosing of abrasives • Infinitely variable metering can be set directly at the machine's control panel • Large abrasives tank (1 t) accepts entire "big bags" from abrasives suppliers
5-axis cutter system • Chamfering up to 60° • TaperControl - cutting angle correction feature for high-precision cutting results • 5-axis cutting kinematics with Harmonic drives = high dynamics and precision • Endless Rotating = no contour interruptions and no repeated plunge-cuts = time and cost savings
Last not least = Vario-System The wide variety of application possibilities makes it difficult for water-jet cutting newcomers to properly estimate the cost-effectiveness of all equipment variations up front. With our Vario System, the user enjoys maximum flexibility and can expand anytime on an as-needed basis!
Call us for an individual consultation and demo appointment! Tel. +49 4321 - 609131 36
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Cut t i ng
Water-Jet Cutting Systems
Hydro-Jet Vario The water-jet cutters in this series are suitable for a wide variety of applications and modular extensions • Completely equipped for Abrasive & Pure-Water Cutting • Flying Bridge design provides superior rigidity • High-quality servo-motors and preloaded ball screws on all axes
• Three open sides of the workspace ensure convenient material handling • High-quality CNC with high user comfort
Shown with optional equipment Standard Equipment: CNC control GPlus 450 Cut with TFT monitor, electronic hand-wheel, control panel, Gplus 450 Cut cutting software, grid nesting, high-pressure pump Ecotron 38.37, proportional valve, check valve, HD filter at the cutter head, abrasive cutter head, abrasives container (1000 kg), abrasives conveyor, operating and programming instructions Specifications Hydro-Jet Vario Cutting capacity Z axis travel Operating pressure Flow rate Table load capacity max. Rapid feed Positioning accuracy Repeatability Overall dimensions (L x W x H) Weight (without water) Weight with water Fill capacity of sand container (max) Max. sand feed Part No.
mm mm bar l/min kg/m2 mm/min mm mm mm kg kg kg gram/min.
1313 1300 x 1300 155 3800 3.8 800 20000 ± 0.1 ± 0.05 2900 x 2800 x 2100 2000 4000 1000 0 – 500 166 226
1525 2500 x 1500 155 3800 3.8 800 8000 ± 0.1 ± 0.05 3700 x 3700 x 2000 3000 5000 1000 0 – 500 166 215
1530 3000 x 1500 155 3800 3.8 800 8000 ± 0.1 ± 0.05 3700 x 4200 x 2000 3500 7000 1000 0 – 500 166 217
2040 4000 x 2000 155 3800 3.8 800 8000 ± 0.1 ± 0.05 4200 x 5200 x 2000 4500 10500 1000 0 – 500 166 216
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37
• precision preloaded ball screws for lasting mechanical precision • the PC-based control system with servo drives is fine-tuned to the manufacturing process requirements, it is user-oriented and reliable • the pulse generator uses the newest technology for efficient machining • the two-directional wire guide system is the heart of the machine, featuring perfect wire feed even with workpieces with large tapers or heights • the 4BLS is a patented 4-lever kinematic adjustment system for the wire guide and used to machine conical contours at an angle of ± 15°. A distinctive feature of this system is its constant wire tension regardless of the cutting angle, which allows for consistent accuracy and surface quality • integrated central lubrication • handheld control for quick machine setup
DEM 320 A is shown
Precision wire guides with large adjustment range
Standard Equipment: CAD/CAM software, erosion wire 0.18 mm, filter, handheld control, RS-232 interface, operating tools, operator manual Specifications Working area workpiece, length x width x thickness (max.) workpiece weight (max.) X / Y axis travel U / V axis travel wire diameter wire tensile strength (max.) cutting angle (max.) wire guide cutting capacity (max.) mean laser power (max.) CNC Control software controlled axes input increment (min.) Dielectric System dielectric fluid dielectric tank volume Drive Capacities total connected load power supply Accuracy positioning accuracy repeatability surface roughness (best) Dimensions / Weight dimensions weight Part No.
38
DEM 320 A
DEM 400 A
DEM 500 A
mm2/min A
570 x 350 x 300 500 320 / 250 55 0,18 6 ± 15° linear guide 180 8
630 x 440 x 300 500 400 / 320 55 0,18 6 ± 15° linear guide 180 8
800 x 500 x 500 1000 500 / 400 55 0,18 6 ± 15° linear guide 180 8
mm
DM-XPCNC 4 0.001
DM-XPCNC 4 0.001
DM-XPCNC 4 0.001
Liter
emulgating agent 60
emulgating agent 60
emulgating agent 60
kVA V
4.5 400
4.5 400
4.5 400
mm mm µm Ra
0.015 / 300 0.01 0.8~1.0
0.015 / 300 0.01 0.8~1.0
0.015 / 300 0.01 0.8~1.0
mm kg
1300 x 1800 x 2100 1500 180 550
1250 x 1810 x 2100 1800 180 551
1820 x 1530 x 2000 2200 180 552
mm kg mm mm mm N
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DEM High precision and quality plus excellent price/performance ratio • great alternative for wire electrical discharge machines - with excellent cutting performance and cost-effectiveness • extra rigid cast-iron frame made with stress-free annealing in T Design
• THK Precision Linear Guides (Japan) on all axes • all machines are measured using laser interferometer systems and subjected to strictest quality controls • low-maintenance modular construction
DEM 500 A is shown
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39
E r odi ng
B
CNC Electric Discharge Machines
B
Electric Discharge Machine
ZNC-EDM 250 Low-Cost Entry-Level Electric Discharge Technology
ZNC-EDM 250 shown starting at
• NC controlled feed on Z axis • compact design for machining of small parts • rigid machine base • linear scales in all axes to ensure constant precision • separate dielectric reservoir • low-maintenance, high efficiency • DC servo drive for fine-tuning of system stability • user-friendly, easy to learn operation • parameters are entered directly and the control panel can easily be optimized • parameters set for a particular machining process can be stored
Options Part No. • Adjustable electrode holder 100 107 • Magnetic clamping plate 250 278 For additional options for this machine, visit our website and search for ZNC-EDM 250 (Product Search)
Specifications Machine travel - X axis - Y axis quill stroke table dimensions electrode holder-to-table distance max. electrode weight max. part weight overall dimensions (LxWxH) weight Generator connected load mean laser power (max.) max. removal rate roughing depth minimum electrode wear weight Part No.
40
ZNC-EDM 250
ZNC 435 L
ZNC 760 L
mm mm mm mm mm kg kg mm kg
250 200 200 450 x 280 200 - 400 30 200 1390 x 1480 x 2100 1000
450 350 250 700 x 450 250 - 600 75 700 1500 x 1600 x 2100 1800
700 600 300 700 x 1200 300 - 870 200 2000 1855 x 1650 x 2550 3800
kVA A mm3/min µm Ra % kg
5 40 400 < 0.3 ≤ 0.2 100 105
7.5 80 500 0.3 0.2 200 100 115
9 100 800 0.3 0.2 200 100 116
For more information current prices, please www.knuth.de
ZNC 435 L • 760 L For maximum precision and cost-effectiveness
ZNC 435 L is shown
• user-friendly CNC control assists the user in the selection of work parameters • the machine frame design incorporates modern aspects plus many years of manufacturing experience • X and Y axes are equipped with preloaded ball screws for low maintenance and high precision • the main axis is positioned by a precision spindle, which has its own lubricant circuit - ensuring constant temperature
conditions at the spindle, minimum friction and maximum precision • the dielectric system is driven by a premium pump made by a renown European manufacturer • machine operation is user-oriented and easy to learn • fine-incremented work parameters allow high powered material removal and finishing in one process • diagnostics information is very helpful for troubleshooting
Standard Equipment of ZNC 435 L and 760 L: control unit, fire extinguishing system, work lamp, filter, scales for X / Y axis, chuck, operating tools, operator manual Options for ZNC 435 L and 760 L • Planetary erosion head • Magnetic clamping plate
Part No. 250 277 250 278
For additional options for these machines, visit our website and search for ZNC 435 L or 760 L (Product Search)
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41
E r odi ng
B
Electric Discharge Machines
42
For more information and quick online quote requests, please www.knuth.de For available options for this machine, visit our website and search for BO 90 CNC (Product Search)
• High-quality heavy-duty cast-iron machine frame with wide guideways for optimum drilling and milling work results • Manually indexable rotary table, divisions in 5º increments • Provides long travels on all axes and high table load capacity for machining of large parts • Powerful servo-drives and preloaded ball screws with large diameters ensure precision at high travel speeds • BT 40 spindle mount with automatic tool clamping • Pneumatic rotary table ensures maximum angular accuracy and provides simple adjustment of angle settings • A Siemens 828 D control with servo-driven axes meets all requirements of an advanced CNC concept in programming and handling
Standard Equipment: Siemens 828 D control, pneumatic rotary table, electronic hand-wheel, halogen work lamp, central lubrication, drill chuck 3 - 16 mm B18, tool holder bits MT4 B18, reducing sleeves MT3, MT4, foundation bolts, operator manual and programming instructions
BO 90 CNC
CNC Drill / Milling Unit
mm mm kg mm
mm mm mm mm/min mm/min
Part No.
drilling capacity finish bore cutting capacity positioning accuracy repeatability angular accuracy motor rating machine weight overall dimensions (LxWxH)
kW kg mm
mm mm cm3/min mm mm
spindle speed, infinitely variable min-1
Specifications BO 90 CNC travels X axis Y axis Z axis rapid feed (X, Y, Z) work feed (X, Y, Z) table rotation range (5° units) spindle nose-to-table dist. table size table load capacity T-slots headstock mount
700 510 800 15000 1-2000 360° 570 630x630 1000 6x18 / H8 BT 40 10-6000 30 200 55 ± 0,008 ± 0,005 ± 3“ 11 4800 3550x2350 x2100 180 027
B
BO 130 CNC Heavy-Duty CNC Milling / Drill Unit with Fanuc 0i-MD control for large and heavy parts • 4-sided machining • infinitely variable spindle speed with AC servomotor, 15 kW power and high torque • wide machine bed with 4 guideways • rigid milling table with high load capacity for part weights up to 5 tons • 3-axis CNC control • rigid square guides ensure consistent work accuracy • high-quality, high-precision preloaded ball-screws supported by special bearings ensure maximum positioning accuracy for all feed axes • telescoping stainless steel covers protect the guides from chips and dirt • rotary table with manual clamping can be locked at 4 positions: 0°. 90°, 180°, and 270°
For available options for this machine, visit our website and search for BO 130 CNC (Product Search) Standard Equipment: Fanuc 0i-MD control with Manual Guide 0i, electronic hand-wheel, RS232 port, central lubrication, work lamp, operating manual and programming instructions Specifications BO 130 CNC control spindle diameter drilling capacity counter-boring capacity spindle taper table dimensions max. table load capacity spindle center-totable surface distance table travel - linear axis (X) - transverse axis (W) axial travel of spindle (Z axis) headstock travel (Y axis) number of slots / slot width slot distance spindle speed, infinitely var.
mm kg
Fanuc 0i-MD 130 50 250 BT 50 1000 x 1350 5000
mm
0 - 1140
mm mm mm mm quantity/mm mm rpm
1500 550 1000 1140 7/22 125 12 - 1000
mm mm mm
max. torque - spindle - feed motor (X, Z) - feed motor (Y, W) feed X, Y, Z, W axis rapid feed X, Y, W axis Z axis rapid feed positioning accuracy
(X, Y) (Z, W) repeatability (X, Y) (Z, W) work table rotation accuracy work table repeatability motor rating overall dimensions (LxWxH) weight Part No.
Nm Nm Nm mm/min mm/min mm/min mm mm mm mm
kW mm kg
1330 22 30 5 - 2000 10000 5000 0,04 0,03 0,02 0,015 ± 10“ (4x90°) ± 5“ (4x90°) 18,5 / 22 5010x3700x3600 17000 180 095
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43
CN C M achi ni ng
B
CNC Drill Unit
Specifications BO 110 CNC control spindle diameter finish bore drilling capacity spindle taper table dimensions max. table load capacity distance spindle center-to-table table travel linear axis (W) transverse axis (X) axial travel of spindle (Z axis) headstock travel (Y axis) facing slide travel max. work diameter facing slide table rotation (B) T-slots (number/width/spacing)
mm mm mm mm kg mm mm mm mm mm mm mm mm
Siemens 828 D 110 240 50 BT 50 1320 x 1010 5000 5 - 905 1200 1300 550 900 160 630 360° 7 x 22 x 125
spindle speed, infinitely var. facing slide speed (infinitely var.) max. spindle torque max. faceplate torque max. axial feed force spindle feed feed X / Y / Z axis feed W axis feed facing slide positioning accuracy repeatability X / Y / Z axis work table rotation accuracy work table repeatability motor rating dimensions weight Part No.
Rotating setup table • precise table center support provided by preloaded axial/radial cylindrical roller bearings
Standard Equipment: Siemens 828 D control, preloaded ball screws, central lubrication, anchor bolts, electronic hand-wheel, RS-232 port, PC transfer software, programming instruction, operator manual
• spindle speed and facing slide speed are infinitely variable • rotary table for a part weight up to 5 tons • 3-axis CNC control • telescoping steel cover protects the guides from chips and dirt • rigid square guides are hardened and precision-ground to ensure exact work results for many years • wide machine bed with 4 guideways for linear table movement • precise table center support on cylindrical roller bearings • preloaded ball screws on all feed axes • automatic central lubrication • axially adjustable drill spindle with speeds up to 1100 rpm • powerful main drive motor with 11 kW
44
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rpm rpm Nm Nm kN mm/min mm/min mm/min mm/min mm mm
kW mm kg
12 - 1100 4 - 125 1100 1100 13 0.5 - 1000 5000 2060 1370 X 0.04; Y 0.05; Z 0.06 0.015 +/-6“ (4x90°) +/-3“ (4x90°) 11 5347 x 3020 x 2890 12000 100 066
B
BO 110 CNC Heavy-Duty CNC Drill Unit with Siemens 828 D control for large and heavy parts
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45
CN C M achi ni ng
CNC Drill Unit
Heavy Machine Weight
High Machining Power
• all machine assemblies, including bed, table, column, saddle and head, are made of high-quality heavy-duty cast-iron • state-of-the-art production processes with continuous monitoring ensure maximum precision in every assembly • the bed construction provides a large table setup area and wide guideways across the entire working area to support workpiece weights up to 10 tons • solid spindle head with weight balance provides excellent dynamic properties at maximum rigidity
• under continuous loads with thermostat-controlled oil cooler that ensures thermal stability in the main headstock drive • preloaded ball screws with large diameters and torsion-free design on all axes, plus large bearings ensure maximum positioning accuracy • headstock with programmable 2-step gearbox ensures high torque across the entire speed range • quiet operation and superior machining performance are ensured by a 130 mm milling spindle with high-quality FAG bearing • minimized maintenance for maximized productivity - automatic central lubrication, completely covered guideways and a chip conveyor system • low-maintenance hydraulic unit for tool clamping and gear shifting
4-Sided Machining • controlled to 90° indexing work table for cost-effective complete machining in one setup • boom design of headstock allows a long W travel of 1600 mm; it has no disruptive attachments, which is a true advantage when working deep inside of contours or enclosures • large coolant reservoir and powerful pumps for effective tool cooling
Specifications BO 2500 CNC Working area X axis travel Y axis travel Z axis travel W axis travel table dimensions table load capacity T-slots (qty x width x spacing) spindle nose-to-table-center distance spindle nose-to-table distance table rotation range finish bore Headstock speed range spindle diameter headstock torque (max.) spindle mount Feed max. torque feed motor X / Y / Z / W axis rapid feed X / Y / W axis Z axis rapid feed feed speed X / Y axis feed speed Z / W axis Accuracy positioning accuracy X axis positioning accuracy Y / Z axis positioning accuracy W axis repeatability X axis repeatability Y / Z axis repeatability W axis Drive Capacities main motor rating (cont. mode / 30 min.) motor rating for X / Y axis drive motor rating for Z axis motor rating for W axis Dimensions / Weight dimensions weight Part No.
46
mm mm mm mm mm kg mm mm mm mm
2500 2000 800 1600 1800 x 1600 10000 9 x 28 x 160 0 - 2400 0 - 2000 4 x 90° 300
rpm mm Nm
10 - 1200 130 3000 ISO 50
Nm mm/min mm/min mm/min mm/min
38 10000 3000 2 - 6000 2 - 2000
mm mm mm mm mm mm
0.032 0.03 0.022 0.02 0.018 0.014
kW kW kW kW
22 / 30 4.8 8 7.75
mm kg
7050 x 6850 x 5650 58000 100 050
New Sinumerik Generation • Sinumerik 828 D is the newest panel-based CNC control for demanding milling applications
Standard Equipment: Siemens 828 D control, protective shield on X / Y and W axes, gear oil and spindle oil thermostat, central lubrication, coolant system, chip conveyor, work lamp, electronic hand-wheel, operating and programming instructions
Option 40-station tool changer
Part No. 250 931
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BO 2500 CNC 4-side machining of heavy, large, and complex workpieces, including indexed work table
shown with optional equipment
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47
CN C M achi ni ng
B
Horizontal CNC Machining Center
Specifications PBZ Heavy X axis travel Y axis travel Z axis travel W axis travel table dimensions table load capacity (max.) T-slots (distance x width) spindle nose-to-table dist. Headstock speed range spindle mount Feed rapid feed X / Y axis Z axis rapid feed work feed Tool changer number of tool stations tool size Ă&#x2DC; x L (max.) tool weight (max.) Accuracy positioning accuracy X axis positioning accuracy Y axis positioning accuracy Z axis repeatability X / Y / Z axis Drive Capacities main drive motor rating (contin./30 min) Dimensions / Weight dimensions weight Part No.
Specifications PBZ Heavy X axis travel Y axis travel Z axis travel W axis travel table dimensions table load capacity (max.) T-slots (distance x width) spindle nose-to-table dist. Headstock speed range spindle mount Feed rapid feed X / Y axis Z axis rapid feed work feed Tool changer number of tool stations tool size Ă&#x2DC; x L (max.) tool weight (max.) Accuracy positioning accuracy X axis positioning accuracy Y axis positioning accuracy Z axis repeatability X / Y / Z axis Drive Capacities main drive motor rating (contin./30 min) Dimensions / Weight dimensions weight Part No.
48
2217 2200 1700 800 2000 x 1500 6000 160 x 22 200 - 1000
3217 3200 1700 800 3000 x 1500 8000 160 x 22 200 - 1000
3220 3200 2000 800 3000 x 1700 10000 160 x 22 300 - 1100
3225 3200 2500 800 3000 x 2100 15000 160 x 22 300 - 1100
4225 4200 2500 1000 4000 x 2100 16000 160 x 28 200 - 1200
rpm
50 - 6000 BT 50
50 - 6000 BT 50
50 - 6000 BT 50
50 - 6000 BT 50
50 - 6000 BT 50
mm/min mm/min mm/min
10000 8000 6000
10000 8000 6000
10000 8000 6000
10000 8000 6000
10000 8000 6000
mm kg
32 250 x 350 18
32 250 x 350 18
32 250 x 350 18
32 250 x 350 18
32 250 x 350 18
mm mm mm mm
0.036 0.028 0.028 0.02
0.044 0.028 0.028 0.02
0.044 0.036 0.028 0.02
0.044 0.036 0.028 0.02
0.052 0.036 0.028 0.02
kW
15 / 18.5
15 / 18.5
15 / 18.5
22 / 26
22 / 26
mm kg
6000x3520x4500 25000 170 050
7800x3520x5000 27300 170 051
8200x4000x5000 30000 170 052
9500x6500x5000 40000 170 053
10000x4520x5000 44000 170 054
mm mm mm mm mm kg mm mm
5225 5200 2500 1000 5000 x 2100 20000 160 x 28 200 - 1200
6225 6200 2500 1000 6000 x 2100 22000 160 x 28 200 - 1200
6232 6200 3200 1000 6000 x 2800 32000 200 x 28 200 - 1200
6232 W 6200 3200 1000 1200 6000 x 2800 32000 200 x 28 0 - 1200
rpm
50 - 6000 BT 50
50 - 6000 BT 50
50 - 6000 BT 50
50 - 6000 BT 50
mm/min mm/min mm/min
10000 8000 6000
10000 8000 6000
10000 8000 6000
10000 8000 6000
mm kg
32 250 x 350 18
32 250 x 350 18
32 250 x 350 18
32 250 x 350 18
mm mm mm mm
0.068 0.036 0.028 0.02
0.068 0.036 0.028 0.02
0.068 0.044 0.028 0.02
0.068 0.044 0.028 0.02
kW
22 / 26
22 / 26
22 / 26
22 / 26
mm kg
12000x4520x5000 48000 170 055
14000x4520x5000 52000 170 056
15500x5560x5500 70000 170 057
15500x6400x6800 85000 170 058
mm mm mm mm mm kg mm mm
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PBZ Heavy
• travel up to 6200 mm • table load capacity up to 32000 kg
Power - Performance - Precision • bed, columns and travel tracks form a solid frame structure for high rigidity under hard machining conditions and high table loads • triple linear guides support the table across its entire travel distance in the X axis and allow table loads up to 32000 kg total weight (PBZ 6232) • all axes feature preloaded ball screws, preloaded spindle nuts and powerful drive motors • quadruple linear guides of headstock on Z axis ensure maximum rigidity even with extra-long lay-outs • the included hydraulic spindle gears allow a wide speed range and high torque • including weight balancing system for easy movement and precise Z axis positioning • the main spindle features an oil cooler to ensure constantly balanced temperatures • quick tool changes via a tool-changer with dual-arm gripper
Options • NC Rotary Table, 1000 mm diameter
Part No. 250 655
• Fanuc 0i-MD control with Manual Guide for easy programming and maximum reliability • chip conveyors on both sides of the table with a capacity of 55 kg/min ensure quick chip removal from workspace; including chain-type chip conveyor • productivity and flexibility can be increased even further by using any of the optional accessories: NC - rotary table, 90° angle cutter (more accessessories upon request) • automatic central lubrication is included • The PBZ 6232 with motorized W axis allows optimum manual positioning of the traverse during machining of different types of workpieces
• Side cutter head, manual swivel (360°)
250 656
Standard Equipment: Fanuc 0i-MD control, electronic hand-wheel, automatic central lubrication, coolant system, spindle oil cooler, RS-232 port, work lamp, guard covers, chip conveyor, alarm indicator lamp, foundation bolts, test certificate, operating tools, operator manual
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49
CN C M achi ni ng
B
CNC Gantry-Type Machining Center
Spindle mount with cutter head
20-station tool changer
• Machine components are made in Germany and Japan for optimum availability, ensuring reliable function for many years • Hardened table surface can handle workpieces without any effects on mechanical table parts and ensures superior protection during loading and unloading • Powerful main spindle drive, up to 28 / 37 kW plus servo-motors on axes with up to 7.7 kW capacity • Standard ZF gear box (Portalo 4022, 6022 and 8022) ensures high torque • Standard equipment includes a 20-station tool changer optionally, the number of tools can be increased to 64 upon request (Portalo 4022 bis 8022) • All models of this series include main spindle-integrated coolant feeds, so this advanced tool technology can also be used
on very large workpieces • A powerful coolant system combined with the included chip conveyor ensure excellent chip disposal and optimum machining conditions • All guideways are protected by telescoping stainless steel covers • Optional universal and angle cutter heads allow angular or lateral machining of workpieces (Portalo 1810, 2216, 3016) • An automatic central lubrication system ensures reliable lubrication of all components • Including free one-day training at Wasbek, Germany
Standard Equipment: Siemens 828 D control, ZF gear box (Portalo 4022, 6022 and 8022), electronic hand-wheel, separate control panel, 20-station tool changer, 2 x spiral chip conveyors (Portalo 1810 / 2216 / 3016), 1 x chain-type chip conveyor (Portalo 1810 / 2216 / 3016), 2 x chain-type chip conveyor (Portalo 4022 / 6022 / 8022), heat exchanger for control cabinet, compressed air gun, automatic central lubrication, coolant system, LED work light, operating tools, operating manual, and programming instructions Specifications Portalo Working area X axis travel Y axis travel Z axis travel Table dimensions Table load capacity (max.) T-slots (qty x width) Distance from Spindle nose to table Main spindle Spindle speed Spindle mount Feed Rapid feeds Work feed Torque
50
Options for Portalo 1810, 2216, 3016 Part No. • Universal swivel head 251 093 • Angle cutter head 251 094 • ZF gears 251 154 For additional options for this machine, visit our website and search for Portalo(product search)
1810
2216
3016
4022
6022
8022
mm mm mm mm kg mm
1100 2000 550 1900 x 1000 9000 5 x 18
1600 2500 800 2200 x 1600 15000 7 x 22
1600 3200 800 3000 x 1600 20000 7 x 22
2200 4200 1200 4000 x 1800 30000 9 x 28
2200 6200 1200 6000 x 1800 40000 9 x 28
2200 8200 1200 8000 x 1800 55000 9 x 28
mm
230 – 780
200 – 1000
200 – 1000
350 – 1550
350 – 1550
350 – 1550
rpm
8000 BT 50
8000 BT 50
8000 BT 50
6000 BT 50
6000 BT 50
6000 BT 50
mm/min mm/min Nm
15000 0 – 15000 115 / 172
15000 0 – 15000 163 / 239
15000 0 – 15000 163 / 239
15000 0 – 15000 1070 / 1413
15000 0 – 15000 1070 / 1413
15000 0 – 15000 1070 / 1413
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Portalo
• Handles workpiece weights over 2 tons per sqm • Up to 64 tools (optional)
High-Capacity Machining Center for heavy, high-volume workpieces • Cast-iron frame with high gantry design for maximum rigidity, small foot print for efficient and economical operation • Rigid traverse, driven on both sides - Perfectly synchronized drives • Roller guides on Z axis ensure high load capacity
• Permanently fixed table accommodates workpiece weights over 2 tons per sqm • NEFF preloaded ball screws and proven Siemens servo-motors ensure dynamic feed and rapid feed on all axes
Portalo 2216 is shown Specifications Portalo Tool changer Number of tool stations Tool dimensions (diameter x length) Max. workpiece width x height Max. tool weight Tool-changing time Drive Capacities Motor rating main spindle Motor rating X / Y axis Motor rating Z axis (brakes) Dimensions/Weight Dimensions Weight Part No.
1810
2216
3016
4022
6022
8022
mm mm kg sec
20 200 x 250 1350 x 730 15 6
20 200 x 250 2000 x 750 15 6
20 200 x 250 2000 x 950 15 6
20 200 x 280 2800 x 1500 15 6
20 200 x 280 2800 x 1500 14 6
20 200 x 280 2800 x 1500 15 6
kW kW kW
12 / 17 2.1 4.3
17 / 25 4.3 5.2
17 / 25 4.3 5.2
28 / 37 7.7 7.7
28 / 37 7.7 7.7
28 / 37 7.7 7.7
mm
5000 x 3200 x 2800 12000 170 065
5500 x 3500 x 3400 22000 170 060
6500 x 4000 x 3400 28000 170 061
7500 x 5800 x 4000 42000 170 062
9500 x 5800 x 4000 52000 170 063
11500 x 5800 x 4000 64000 170 064
kg
For more information and quick online quote requests, please www.knuth.de
51
CN C M achi ni ng
B
Gantry-Type CNC Machining Centers
• the solid cast-iron work table rests on the steel machine frame providing maximum machine rigidity • moving column design combined with a gear drive allows dynamic rapid feed speeds up to 20 m/min, regardless of workpiece weights • zero-backlash moving column feed across the entire travel distance is guaranteed by two gearboxes mounted against each other: this allows immediate power transmission onto the gears and ensures a high degree of efficiency and minimum energy loss • the long milling table holds loads up to 3000 kg and allows
Options • 12000 rpm spindle and spindle cooler Specifications for Matrix Working area X axis travel Y / Z axis travel table dimensions table load capacity T-slots (qty x width x spacing) spindle nose-to-table distance Headstock speed range headstock torque (max.) spindle mount Feed work feed X / Y / Z axis Tool Carrier number of tool stations tool size Ø x L (max.) tool weight (max.)
52
Part No. 250 684
simultaneous clamping of multiple parts, or long-bed machining • the Matrix comes with a GPlus 450 control or optionally Siemens 828 D and impresses experienced users with its flexibility, user-friendly operation as well as easy and quick programming of graphics supported milling and drilling cycles • includes totally enclosed work space, 24-station tool turret, and 3-axis central lubrication system • powerful spindle with speeds up to 12,000 rpm spindle cooler optional
• 32-station tool changer • coolant flow through spindle
250 685 250 689
4000
6000
8000
mm mm mm kg mm mm
4000 600 600 x 4000 2000 5 x 18 x 100 110 - 710
6000 600 600 x 6000 2500 5 x 18 x 100 110 - 710
8000 600 600 x 8000 3000 5 x 18 x 100 110 - 710
rpm Nm
60 - 8000 95.5 BT 40
60 - 8000 95.5 BT 40
60 - 8000 95.5 BT 40
mm/min
1 - 20000
1 - 20000
1 - 20000
mm kg
24 127 x 300 7
24 127 x 300 7
24 127 x 300 7
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Matrix Powerful, precise, and robust for efficient milling of very large and heavy parts
starting at
Matrix 6000 is shown with GPlus Control
• table loads up to 3000 kg (Matrix 8000) • long-bed machining and clamping of several workpieces Standard Equipment: GPlus 450 or Siemens 828 D control, 24-station tool turret, chip conveyor, coolant system, totally enclosed work space, automatic central lubrication, spindle blow-out system, heat exchanger for control cabinet, electronic hand-wheel, mounting bolts, work lamp, operating tools, operating manual and programming instructions Specifications for Matrix tool changing time chip/chip tool changing time, tool/tool Accuracy positioning accuracy X / Y / Z axis repeatability X / Y / Z axis Drive Capacities main drive motor rating (cont. / 30 min) motor rating X axis motor rating Y axis motor rating Z axis Dimensions / Weight dimensions weight Part No. with GPlus 450 control Part No. with Siemens 828 D control
sec sec
4000 7 2.5
6000 7 2.5
8000 7 2.5
mm mm
± 0.005 ± 0.003
± 0.005 ± 0.003
± 0.005 ± 0.003
kW kW kW kW
7.5 / 11 5 3.5 3.5
7.5 / 11 5 3.5 3.5
7.5 / 11 5 3.5 3.5
mm kg
9000 x 4000 x 3000 20000 181 064
11000 x 4000 x 3000 23000 181 062
13000 x 4000 x 3000 25000 181 066
181 065
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53
CN C M achi ni ng
B
Moving Column Vertical CNC Machining Center
Chip Flushing System
Gear step (standard)
X.mill 1890 with gears shown
Standard Equipment: • Siemens 828 D control • 24-station tool changer with dual-arm gripper • spiral chip conveyor • electronic hand-wheel
• servo drives on all axes • spindle with gear step 6000 rpm / BT 50 • spindle oil cooler • pneumatic tool clamping • air-conditioned control cabinet
Options • chain-type chip conveyor (X.mill 1680) • chain-type chip conveyor (X.mill 1890) Specifications control Working area X axis travel Y axis travel Z axis travel table dimensions table load capacity T-slots (qty x width x spacing) spindle nose-to-table distance throat (spindle center to frame) Headstock max. spindle speed spindle mount Feed rapid feed X / Y / Z axis work feed X / Y / Z axis Tool Carrier number of tool stations
54
Part No. 250 055 250 054
• chip flushing system • coolant system • air and coolant spray wand • automatic central lubrication • work space lighting • signal lamp
• alignment elements • operating tools • operating manual and programming instructions
• tool length measurement • coolant fed through spindle (70 bar) • 4th axis, see page 295
250 046 250 047
X.mill 1680 Siemens 828 D control
X.mill 1890 Siemens 828 D control
mm mm mm mm kg mm mm mm
1600 820 700 1700 x 820 2200 7 x 18 x 120 180 - 880 900
1800 920 700 1900 x 900 3000 7 x 18 x 120 180 - 880 1025
rpm
6000 BT50
6000 BT50
mm/min mm/min
15000 1 - 7000
15000 1 - 7000
24
24
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X.mill 1680 • 1890 Rigidity, maximum precision and cost-effective operation make this proven series even more powerful
X.mill 1890 shown with optional equipment
• extra wide cast-iron frame with heavy ribbing minimizes vibrations, resonance and torsion to ensure maximum accuracy and optimum surfaces of the part • extra-wide rectangular Y axis guideways ensure superior rigidity during heavy chip removal operations and allow machining of large and heavy parts Specifications tool size Ø x L (max.) for tooling tool weight (max.) tool changing time, tool/tool Accuracy positioning accuracy repeatability Drive Capacities main motor rating (cont./30 min) motor rating for X / Y / Z axis drive Dimensions / Weight overall dimensions (LxWxH) weight Part No. with Siemens 828 D control
• extraordinary table load capacity up to 3000 kg (X.mill 1890) • all guideways are ground, hardened and protected by premium stainless steel covers • large, preloaded ball screws are driven directly by the servo motors
mm mm kg sec
X.mill 1680 Ø 110 x 300 Ø 180 x 300 15 3.8
X.mill 1890 Ø 110 x 300 Ø 180 x 300 15 3.8
mm mm
± 0.008 ± 0.005
± 0.008 ± 0.005
kW kW
18.5 / 20.5 4.4 / 4.4 / 5.5
22 / 25.5 4.4 / 4.4 / 5.5
mm kg
4300 x 3400 x 3100 14000 170 090
4500 x 3400 x 3200 16500 170 091
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55
CN C M achi ni ng
B
Vertical CNC Machining Centers
High table load capacity up to 1500 kg (X.mill 1500)
Heavy-duty torsion-resistant cast-iron frame Specifications Working area X axis travel Y axis travel Z axis travel table dimensions table load capacity T-slots (qty x width x spacing) spindle nose-to-table dist. throat Headstock speed range spindle mount Feed rapid feed X / Y / Z axis work feed Tool Carrier tool stations tool-changing time chip / chip tool-change time tool / tool Accuracy positioning accuracy repeatability Drive Capacities main drive motor rating (cont/30 min) Dimensions / Weight overall dimensions (LxWxH) weight Part No. with GPlus 450 control Part No. with Siemens 828 D control
56
4-track box way
Optionally with Siemens 828 D X.mill 1300
X.mill 1500
mm mm mm mm kg mm mm mm
1300 700 650 1400 x 710 1000 5 x 18 x 152,5 150 - 800 785
1500 800 700 1700 x 800 1500 5 x 22 x 135 170 - 870 800
rpm
60 - 8000 BT 50
60 - 8000 BT 50
mm/min mm/min
24000 5 - 5000
24000 5 - 5000
s s
24 10 3,8
24 10 3,8
mm mm
± 0,005 ± 0,004
± 0,01 ± 0,005
kW
15 / 20,5
15 / 20,5 (15/18,5 GPlus)
mm kg
3560 x 3481 x 3071 11000 170 092
4270 x 3413 x 3067 14000 182 238
For the latest specials, please www.knuth.de
170 093
X.mill 1300 • 1500 For machining of large, heavy parts with extra-wide rectangular guides
X.mill 1500 is shown with GPlus Control
• 24-station tool changer with fast dual-arm grippers; tool changing time of 3,8 sec • machine bed and vertical guide system feature very wide hardended and ground rectangular guideways • 4-track box ways in the machine bed for high table load
• large high-precision preloaded ball screws are driven directly by servo motors for maximum reliability and precision • pneumatic tool clamping for easy and quick tool changes • automatic central lubrication for low maintenance • powerful headstock motors, up to 20,5 kW (Siemens)
Standard Equipment: GPlus 450 or Siemens 828 D control, tool changer with dual-arm gripper, chain-type chip conveyor, electronic hand-wheel, servo drives for all axes, pneumatic tool clamping, air conditioning, totally enclosed work space, work lamp, RS-232 and USB ports, automatic central lubrication operating tools, operator manual Options
4th axis, see page 295
For more information and quick online quote requests, please www.knuth.de
57
CN C M achi ni ng
B
CNC Vertical Machining Center
Tool changer with dual-arm gripper
High-precision linear guide system and preloaded ball screws
• machine frame with linear guides in an extra-wide configuration, rigid construction for efficient machining • rapid feed speeds up to 48 m/min (optional on X.mill 1100 L) • high-precision preloaded ball screws on all 3 axes • dual-arm 24-station tool changer for quick and precise tool changes • enclosed work space ensures safe and contaminationfree work
• very accessible work table for easy setup of clamping tools and workpieces • powerful servo-drives ensure high feed dynamics • effective coolant system ensures optimum use of tools and excellent chip removal • a multitude of options allow maximum customization to meet any requirements
Standard Equipment: GPlus 450 or Siemens 828 D control, 24-station tool changer with dual-arm gripper, electronic hand-wheel, spiral chip conveyor, spindle oil cooler, enclosed work space, work lamp with program end indicator, Ethernet and USB ports, spindle oil cooler, air-conditioned control cabinet, automatic central lubrication, coolant system, chip flushing system and spray gun for rinsing (12 bar), air gun, operating tools, operating and programming instructions Optional Equipment for X.mill 900 L Part No. • milling spindle 10,000 rpm, incl. spindle oil cooler 250 638 • automatic tool length measurement 250 632
• coolant fed through milling spindle, 30 bar • chain-type chip conveyor • 4th axis; see page 295
250 633 250 631
Optional Equipment for X.mill 1100 L • milling spindle 10,000 rpm • milling spindle 15,000 rpm • rapid feed X- / Y-axis 48 / Z-axis 36 m/min
• • • •
250 217 250 222 250 229
Specifications Working area X / Y / Z axis travel Table dimensions Table load capacity (max.) T-slots (qty x width x spacing) Spindle nose-to-table distance Throat Headstock Spindle speed (max.) Spindle mount Feed Rapid feed X / Y axis Z axis rapid feed Work feed X / Y / Z axis Z axis work feed Tool Carrier Number of tool stations Tool size Ø x L (max.)
58
Part No. 250 216 250 231 250 230
Automatic tool length measurement coolant fed through milling spindle, 30 bar chain-type chip conveyor 4th axis; see page 295 X.mill 900 L
X.mill 1100 L
mm mm kg mm mm mm
850 / 550 / 550 950 x 550 500 5 x 18 x 100 100 – 650 632.5
1100 / 600 / 700 1200 x 600 800 5 x 18 x 100 100 – 800 655
rpm
8000 BT40
8000 BT 40
mm/min mm/min mm/min mm/min
24000 20000 5 – 10000 5 – 12000
36000 30000 1 – 12000 1 – 12000
mm
24 78/120 x 300
24 78/120 x 300
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X.mill 900 • 1100 L Precise and fast - for machining of complex and heavy parts
X.mill 1100 L with GPlus control is shown Specifications Tool Carrier Tool weight (max.) Tool-changing time chip/chip Tool-changing tool/tool Accuracy Positioning accuracy Repeatability Drive Capacities Main drive motor rating GPlus (cont/30 min) Main drive motor rating Siemens (cont/30 min) Motor rating for X / Y / Z axis drive Dimensions/Weight Dimensions Weight Part No. with GPlus 450 control Part No. with Siemens 828 D control
X.mill 900 L
X.mill 1100 L
kg sec sec
8 7.5 2.8
8 7.5 2.8
mm mm
± 0.004 ± 0.003
± 0.004 ± 0.003
kW kW kW
11 / 15 9 / 12 2.9
11 / 15 9 / 12 2.9 / 2.9 / 4.4
mm kg
2600 x 2220 x 2700 5200 182 249
2900 x 2220 x 2700 6800 170 082
170 097
170 094
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59
CNC Machining
B
Vertical CNC Machining Centers
Tool changer with 10 stations (X.mill 420 ECO) or 12 stations (X.mill 640 ECO)
• premium linear guides and powerful servo drives on all axes • Solid cast-iron machine body serves as foundation for high precision at high travel speeds, and powerful chip removal • totally enclosed work space with side doors ensures maximum safety and flexibility
• Siemens 808D control: Cost-effective, easy to handle, superior reliability backed by worldwide service, including software for external programming (on PC) • standard electronic hand-wheel • automatic central lubrication
Standard Equipment: Siemens 808D control, electronic hand-wheel, spiral chip conveyor, 3-axis servo drive, 10-station tool changer (X.mill 420 ECO), 12-station tool changer (X.mill 640 ECO), pneumatic tool clamping, heat exchanger inside control cabinet, totally enclosed work space, work lamp, inclined chip tray, automatic central lubrication, operating tools, operator manual Options for available options for this machine, visit our website and search for X.mill 420 ECO bzw. X.mill 640 ECO (Product Search) Specifications X.mill Working area X axis travel Y axis travel Z axis travel Table dimensions Table load capacity T-slots (qty x width x spacing) Spindle nose-to-table dist. Headstock Speed range Spindle throat Spindle mount Feed Rapid feed X / Y axis Z axis rapid feed Work feed
60
420 ECO
640 ECO
mm mm mm mm kg mm mm
410 260 410 800 x 260 150 5 x 16 x 50 70 - 480
640 400 500 750 x 360 300 3 x 18 x 100 50 - 550
rpm mm
10000 315 BT 30
8000 430 BT 40
mm/min mm/min mm/min
12000 10000 100 - 4000
30000 30000 100 - 5000
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X.mill 420 / 640 ECO Entry-level system for production-class vertical machining centers â&#x20AC;˘ Reliable, compact machining center with extensive equipment for streamlined, cost-effective series productions
Specifications X.mill Tool Carrier Number of tool stations Tool size Ă&#x2DC; x L (max.) Tool weight (max.) Tool changing time chip/chip Tool-changing time, tool-to tool Accuracy Positioning accuracy Repeatability Drive Capacities Main drive motor rating (cont/30 min) Dimensions/Weight Overall dimensions (L x W x H) Weight Part No.
420 ECO
640 ECO
Quantity mm kg sec sec
10 80 (120) x 200 5 9 7
12 55 (101) x 200 5 9 7
mm mm
0,01 0,005
0,003 0,002
kW
3,7 / 5,5
7,5 / 11
mm kg
1900 x 1400 x 2100 3800 181 288
1920 x 2200 x 2200 4200 181 287
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61
CN C M achi ni ng
B
Vertical CNC Machining Centers
Siemens Sinumerik 828 D The Top Control for High-Performance Turning • ShopMill: shortest programming time for single parts and small batch productions • SINUMERIK MDynamics with the new Advanced Surface feature: for perfect part surfaces and shortest machining times in die making applications • programGUIDE: fastest machining time and maximum flexibility for high-volume series productions • Unique spectrum of technology cycles from milling contours with residual material recognition to process measurements • Animated elements: unique operation and programming assistance with animated sequences • Data transfer options via USB stick, CF card and network (Ethernet)
• Dual-arm 16-station tool changer for quick and precise tool changes • Fully enclosed work space ensures safe and contaminationfree work • An electronic hand-wheel and very accessible work table for easy setup of clamping tools and workpieces • LED lighting ensures good visibility in the workspace
• Effective coolant system ensures optimum use of tools and excellent chip removal • Easy maintenance due to standard central lubrication system
Standard Equipment: Siemens 828 D control, electronic hand-wheel, spiral chip conveyor, 16-station tool changer, pneumatic tool clamping, air-conditioned control cabinet,totally enclosed work space, work light, Ethernet and USB port, automatic central lubrication system, spindle oil-oil cooler, operating tools, operator manual Options for X.mill M 640 (with Siemens 828 D)
4. For axis, see page 295
Specifications X.mill M 640 Work area X axis travel mm 640 Y axis travel mm 400 Z axis travel mm 500 Table dimensions mm 750 x 360 Table height mm 850 Table load capacity kg 300 T-slots (qty x width x spacing) mm 3 x 18 x 100 Spindle nose-to-table dist. mm 50 – 550 Headstock Speed rpm 12000 Spindle throat mm 430 Spindle mount MAS BT 40 Feed Rapid feed X / Y / Z axis mm/min 36000 Work feed mm/min 10 – 5000 4th axis with tailstock, vertical and horizontal setup (option) Manual lathe chuck mm 160 Positioning accuracy sec ± 40 Repeatability sec 4 Braking torque Nm 230 Gear ratio 90 : 1
62
Spindle mount Dimensions Weight (with motor) Tool Carrier Number of tool stations Tool size Ø x L (max.) Tool weight (max.) Tool-changing time chip / chip Tool changing time tool / tool Accuracy Positioning accuracy Repeatability Drive Capacities Main drive motor (cont/30 min) Dimensions/Weight Overall dimensions (L x W x H) Weight Part No.
For the latest specials, please www.knuth.de
mm kg
A-6 185 x 90 x 175 70
qty mm kg
16 78 x 250 8
sec
4
sec
2
mm mm
± 0.003 ± 0.0025
kW
7 / 10
mm
2300 x 1800 x 2400 4500 181 289
kg
CN C M achi ni ng
CNC Vertical Machining Center
X.mill M 640 The Highlight of the Compact Class more powerful than ever • Our bestseller - now with mineral-casting maschine base • Direct-drive spindle with 12000 rpm is standard
Mineral-casting machine base with cast-iron stand • Mineral-casting reduces vibration 6 times faster than castiron (GG25) and up to 10 times faster than steel - ensuring exceptionally quiet operation and excellent milling capacity. Excellent thermal stability handles the challenges in everyday production environments • Superior mechanical properties of the total component package ensure longer tool life
• Spindle oil-cooler ensures stable thermal conditions during continuous operation • Precision linear guides with extra-wide layout and reliable stainless steel protective covers • Precision preloaded ball screws and powerful servo-drives on all 3 axes
For more information and quick online quote requests, please www.knuth.de
63
Closed cooling system for preloaded ball screws, HSC cutter spindle, and motor bearing
KNUTH Machining Centers With mineral-casting machine frame for high-precision production and maximum productivity • Excellent damping properties • High rigidity • Excellent thermal stability • High-speed advance and rapid feed for a significantly increased machine efficiency • Superior mechanical properties of the total component package ensure longer tool life • Easy accessibility of work table for easy setup and tooling
1. X.mill 700 HS with 60 m/min rapid feed and 1g axis acceleration 2. Preloaded ball screws with inside cooling prevent excessive heat build-up at the preloaded ball screws during high-speed machine operations 3. The cutter spindle features a recirculating cooling system that ensures a constant optimum temperature range 4. The cutter motor bearing is integrated into the cooling circuit to prevent any heat transfer from the motor to the cutter head Standard Equipment: GPlus 450 CNC or Siemens 828 D control with ShopMill, 20- or 24-station tool changer with dual-arm gripper, electronic hand-wheel, spiral chip conveyor, enclosed work space, work light with "end of program" indicator, Ethernet and USB ports, coolant system for cutter spindle (700 HS), coolant system for preloaded ball screw (700 HS), spindle oil cooler (700 HS), control cabinet with air conditioning, automatic central lubrication, cutting oil system, spray gun, operating tools, operator manual, programming instructions Options • Cutter spindle* 24,000 rpm (X.mill 700 HS Si) • Cutter spindle* 30,000 min-1 (X.mill 700 HS Si) • Automatic tool length measurement • Coolant nozzle ring for cutter spindle • Linear scale measuring system (model HS) • 4th axis; see page 295 • Additional options available upon request
Part No. 251 191 251 192 250 217 250 313 250 248
* Cutter spindle HSK-E 50
64
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X.mill MM 700 • 700 HS World-Class High-Performance Machining Center features Mineral Casting Frame
Specifications Work area X axis travel Y axis travel Z axis travel Table dimensions Table load capacity
mm mm mm mm kg T-slots (number/width/spacing) mm Spindle nose-to-table mm distance Throat (spindle center to frame) mm Headstock speed / drive type Spindle speed rpm Spindle mount Feed Rapid feed X / Y / Z axis mm/min Work feed X / Y / Z axis mm/min Tool Carrier Number of tool stations Quantity
X.mill MM 700
X.mill 700 HS
700 500 500 750 x 450 300 5 x 16 x 80 70 – 570
700 500 500 750 x 450 300 5 x 16 x 80 70 – 570
400 Direct drive 24000 BT 30
530 Direct drive 15000 BT 40
30000
60000
12000
12000
20
24
• NEW: X.mill MM 700 for die making • Main spindle speed up to 24,000 rpm
Tool size Ø x L (max.) Tool weight (max.) Tool-changing time - chip/chip - tool/tool Accuracy Positioning accuracy Repeatability Drive Capacities Motor rating - main drive
mm kg
65 (130) x 250 5
78 (120) x 250 8
sec sec
3 1.8
6 2.8
mm mm
0.003 / 300 0.0025
0.003 / 300 0.0025
kW
8
7.5 / 11 (GPlus) 9 / 13 (Siemens) (cont./30 min)
- X / Y / Z axis drive Dimensions/Weight Dimensions
kW
1.8
2.9
mm
Weight kg Part No. with GPlus 450 control
2500 x 2500 x 2700 6000 -
2600 x 2500 x 2700 6000 181 260
Part No. with Siemens 828 D control
181 262
181 261
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65
CN C M achi ni ng
B
Premium CNC Machining Center
Stand-alone programming unit with real-time simulation
Heavy 2-axis swivel table
• Based on a compact gantry construction, this series was designed to offer all the benefits of a 5-axis high-performance machining center • The machine frame is made of high-end mineral casting to provide all the superior features of this material, like virtually perfect vibration damping and high thermal stability • Fast advances and rapid feeds with speeds up to 48 m/min (optionally up to 60 m/min), plus axis acceleration up to 1g to maximize metal cutting capacity • Premium linear guides and preloaded ball screws in X Y and Z
Precision-machined mineral-casting frame
for precision, low maintenance, and no wear • Y axis with synchronized servo-motors on both sides • Tool changer is integrated in the machine column • NC swivel table is supported at 2 points in the portal and swivels 260° on the A axis or 360° on the C axis • Wide jaw opening and generous work space to allow unhindered swivelling with large workpieces • Solid structure and torsion-proof drives on both sides allow for heavy parts • Rotary and swivel axis are located close at the workpiece
The T series also offers a C axis for fully integrated turning technology, allowing milling and drilling with highest precision • Swivel and rotary table feature a powerful motor; allowing complex combinations of turning and milling operations on the C axis • Reduced machining time, improved quality due to higher ac-
curacy, increased flexibility • Turning operations are possible with swivelled C axis, which opens doors to new machining possibilities
Standard Equipment: GPlus S control, integrated NC swivel table (C and A axis), 22-station tool changer (Millano 5X-400), 36-station tool changer (Millano 5X-800), coolant system, central lubrication, electronic hand-wheel, USB port, fully enclosed housing, alignment and fastening materials, operator manual Options Part No. • High-speed rapid feed, 60,000 mm/min 251 099 • Linear measuring system with Fagor scales 251 097 Specifications Millano Working area X / Y / Z axis travel Swivel range A Axis Swivel range C Axis Table diameter Table dimensions Table load capacity (max.) T-slots (#) Spindle nose-to-table distance Throat Workpiece diameter Cutting diameter (max.) X / Y axis Cutting height (max.) Z axis Headstock Spindle speed / spindle mount A Axis Torque / braking torque C axis Torque / braking torque Milling / turning speed (T model)
66
• For additional options for these machines, please visit our website and search for Millano (product search) 5X-400
mm
mm mm kg
5X-400 T
5X-800
350 / 350 / 346 ± 130° 360° 370 x 370 500
5X-800 T
800 / 800 / 550 ± 130° 360° 800 350
1400
750
mm mm mm mm mm
8 144 - 490 350 530 350 350
16 140 - 680 800 1100 800 500
rpm
18000 / HSK-A50
12000 / HSK-A50
Nm
689 / 500
5400 / 7500
Nm
315 / 500
1240 / 5000
rpm
100 / 1000
75 / 650
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Millano 5X-T Simultaneous Milling and Turning with up to 5 axes
Millano 5X
One of the most innovative 5-axis mineral casting machine designs - with torque motor technology integrated into the swivel table, plus 2 synchronized servo-motors on the Y axis
Specifications Millano Feed Rapid feed / work feed (X / Y / Z axis) Tool Carrier Number of tool stations Tool size Ø x L (max.) Tool weight (max.) Tool changing time chip to chip / tool to tool
Accuracy Positioning accuracy X / Y / Z axis Positioning accuracy A / C axis Repeatability X / Y / Z axis Repeatability A / C axis Drive Capacities Motor rating for main drive / coolant system motor rating for X / Y / Z axis drive Dimensions/Weight Dimensions Weight Part No.
5X-400
5X-400 T
5X-800
5X-800 T
mm/min
48000 / 10000
48000 / 10000
Quantity mm kg sec
22 90 x 230 5 5/3
36 125 x 300 16 8 / 4.5
5 0.004° 3 0.002°
5 0.004° 3 0.002°
kW kW
16 / 4.0 5.6 / 5.6 / 5.6
30 / 4.0 5.6 / 8.8 / 5.6
kg
2230 x 2920 x 2560 4500 180 665 180 666
3310 x 3750 x 3650 16000 180 667 180 668
µm µm
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67
CN C M achi ni ng
B
CNC Machining Centers
BFM 2500 UH • With universal cutter head that swivels for quick changeover between vertical and horizontal use • 2 swivel planes allow many different angle settings within the work space (without tool changer)
• Rigid table design with extra wide saddle supporting the full table length and allowing table loads up to 2000 kg • In addition to wide 4X box-ways on Y, the machine base features support guides for the saddle, allowing maximum precision even under uneven table load distribution • All guideways are ground, hardened, counter-laminated with Turcite-B, and protected by premium stainless steel covers • ZF spindle gears with 2 automatically shifted speed levels provide an increased headstock torque
(optional for BFM CNC 3000 + 4000) • Z axis drive operates with a fine-tuned counter-balance for high-precision response and minimal motor and guide wear • Preloaded ball screws with 63 mm diameter on all axes • Custom bearing block on its own linear guide system at the X axis spindle prevents vibration and torsional effects to ensure a constantly uniform feed
Standard Equipment: Siemens 828 D control, coolant system, 24-station tool changer (except for BFM 2500 UH), spindle blow-out system, chip conveyor (Pro + UH models), autom. central lubrication, electronic hand-wheel work lamp, USB port, enclosure (Pro + UH models), preloaded ball screws, operating tools, operator manual Option
ZF gears (for BFM CNC 3000 + 4000)
Specifications BFM CNC Working area X axis travel Y axis travel Z axis travel Table setup area Table load capacity (max.) T-slots (number/width/spacing) Distance Spindle axis-to-table distance Workpiece weight (max.) Headstock Max. spindle speed Spindle mount Feed Rapid feed X / Y / Z axis Feed speed X / Y / Z axis
68
Part No. 250 910
2000
2500
3000
4000
2000 Pro
2500 Pro
2500 UH
mm mm mm mm kg mm
2000 860 700 762 x 2336 1800 5 x 18 x 120
2500 860 700 762 x 2845 1800 5 x 18 x 120
3000 1000 900 3200 x 1000 2000 5 x 18 x 125
4000 1000 1000 4200 x 1000 2000 5 x 18 x 125
2000 860 700 762 x 2336 1800 5 x 18 x 120
2500 860 700 762 x 2845 1800 5 x 18 x 120
2500 840 700 762 x 2845 1800 5 x 18 x 120
mm kg
100 - 770 1800
100 - 770 1800
100 - 980 2000
100 - 980 2000
100 - 770 1800
100 - 770 1800
100 - 770 -
rpm
8000 BT 40
8000 BT 40
6000 BT 50
6000 BT 50
8000 BT 40
8000 BT 40
40 - 2000 BT 50
mm/min
10000
10000
8000
8000
10000
10000
10000
mm/min
5000
5000
5000
5000
5000
5000
5000
For the latest specials, please www.knuth.de
BFM CNC Heavy Machining Center series featuring partial and full enclosures, and up to 4000 mm travel on X â&#x20AC;˘ Modern mono-block frame made of Meehanite casting ensures excellent geometric accuracy and provides a large work area â&#x20AC;˘ All machine frame assemblies, like base, column, saddle and table, feature heavy ribbing and excellent rigidity
BFM CNC Pro is shown with totally enclosed housing and chip conveyor Specifications BFM CNC Tool changer Tool stations Tool-changing time tool/tool Tool weight (max.) Accuracy Positioning accuracy / repeatability Drive Capacities Headstock motor rating Motor rating X axis Motor rating Y/Z axis Dimensions/Weight Dimensions Weight Part No.
2000
2500
3000
4000
2000 Pro
2500 Pro
2500 UH
Quantity 24
24
24
24
24
24
-
sec kg
1.5 8
1.5 8
1.5 8
1.5 8
1.5 8
1.5 8
-
mm
0.005/0.0025
0.005/0.0025
0.005/0.0025
0.005/0.0025
0.005/0.0025
0.005/0.0025
0.005/0.0025
kW kW kW
11 / 400 V 4.4 4.87
11 / 400 V 4.4 4.87
12 / 400 V 8.17 8.17
12 / 400 V 8.17 8.17
11 / 400 V 4.4 4.87
11 / 400 V 4.4 4.87
11 / 400 V 4.4 4.87
mm
5693 x 2767 x 2950 7500 180 468
7633 x 2767 x 2950 8000 180 469
8460 x 3270 x 3100 14000 180 472
9460 x 3270 x 3200 16000 180 473
5693 x 2767 x 2950 7500 180 470
7633 x 2767 x 2950 8000 180 471
7633 x 2767 x 2950 8000 180 475
kg
For more information and quick online quote requests, please www.knuth.de
69
CNC Machining
B
CNC Machining Centers
B
Multipurpose CNC Milling Machine
KBF 900 CNC Workshop-oriented Universal CNC Milling Machine for manually controlled quill feed • this robust bed-type machine design made of cast-iron with wide, hardened, plastic-coated rectangular guideways is extremely rigid and vibration-resistant • powerful main motor with electronic controls and manually shifted gears ensure high torque and a wide speed range • automatic quill feed with 3 gear steps is shifted manually via an electromagnetic clutch • for manual control or fine feeds, the quill can be moved via a robust hand-lever • the cutter head swivels 45° to both sides, quill feed allows angular bores • servo-motors and preloaded ball screws on all axes • electronic hand-wheel simplifies operation and machine set-up • including automatic central lubrication • without CE mark, only for export to countries outside the EU
Servo drive unit for X axis
Standard Equipment: Siemens 808 D control, electronic hand-wheel, chip tray, automatic central lubrication, work lamp, draw bar, operating tools, operating manual andprogramming instructions Options for this machine are listed on our website under KBF 900 CNC (product search) Specifications KBF 900 CNC Working area X axis travel Y axis travel Z axis travel table setup area table load capacity T-slots (qty x width x spacing) spindle nose-to-table distance throat Feed X axis rapid feed Y axis rapid feed Z axis rapid feed work feed X / Y axis
70
mm mm mm mm kg mm mm mm
900 400 500 1500 x 320 500 3 x 14 x 72 120 - 520 400
mm/min mm/min mm/min mm/min
8000 8000 4000 15 - 2000
Z axis work feed Vertical Cutter Head spindle speed spindle mount Drive Capacities main motor rating motor rating for X / Y axis drive motor rating for Z axis total connected load Dimensions / Weight dimensions weight Part No.
mm/min
7.5 - 1000
rpm
(4) 95 - 2250 ST 40
kW kW kW kVA
4 1.6 2.3 10
mm kg
2000x1800x2350 2200 180 483
For more information current prices, please www.knuth.de
KB 1300 CNC CNC Bed-type Milling Machine with large travels and spacious work area • heavy bed-type machine frame made of premium cast-iron with hardened, ground and counter-laminated rectangular guides • quiet 3-step headstock gear with hardened and ground gears and shafts • headstock motor with variable frequency drive for programmed control and infinitely variable adjustment • cutter head swivels 45° to both sides • high-quality preloaded ball screws with servo drives on all axes • standard electronic hand-wheel • spacious design for easy handling of workpieces • automatic central lubrication • high-performance coolant system and large chip catch tray are included • without CE mark, only for export to countries outside the EU
Standard Equipment: Siemens 808 D control, electronic hand-wheel, chip catch tray, automatic central lubrication, coolant system, work lamp, draw bar, operating tools, operating manual and programming instructions Specifications KB 1300 CNC Working area X axis travel Y axis travel Z axis travel table setup area table load capacity T-slots (qty x width x spacing) distance spindle nose-to-table distance throat Feed X axis rapid feed rapid feed Y / Z axis work feed X axis
mm mm mm mm kg mm mm
1300 420 500 1700 x 400 900 3 x 18 x 110 100 - 600
mm
500
mm/min mm/min mm/min
8000 4000 15 - 750
For available options for this machine, visit our website and search for KB 1300 CNC (product search) work feed Y / Z axis Vertical Cutter Head speed range spindle mount Accuracy positioning accuracy repeatability Drive Capacities main motor rating motor rating X / Y / Z axis Dimensions / Weight dimensions weight Part No.
mm/min
7.5 - 375
rpm
40 - 2000 ST 50
mm mm
± 0.02 / 300 0.015 / 300
kW kW
7.5 2.3
mm kg
2600 x 2200 x 2300 3800 180 481
For more information and quick online quote requests, please www.knuth.de
71
CN C M achi ni ng
B
CNC Bed-type Milling Machine
D
CNC Lathe
LabTurn 2028 The LabTurn lathe is well suited for CNC training and the production of precision workpieces in small batches
• Machine frame with solid inclined bed constructed of cast-iron to ensure good stability and easy chip removal • High-precision linear guides ensuring high rigidity and accuracy • Central lubrication for reduced maintenance • Totally enclosed workspace protects and a large sliding door provides easy access • Production control technology with superior reliability • 4-station tool turret with 4 tools each for inside and outside turning Standard Equipment: Siemens 808 D control, Siemens 808 D on PC-Software, electronic hand-wheel, 4-station tool turret, mobile base, tailstock, 3-jaw lathe chuck (100 mm), central lubrication, work lamp, operating tools, operating manual and programming instructions Options for this machine can be found on our website under LabTurn 2028 (product search) Specifications LabTurn 2028 Working area Workpiece length Turning diameter over bed Turning diameter over support Travels X axis travel Z axis travel Main spindle Speed range Spindle mount Spindle bore Lathe chuck diameter Rapid feed Rapid feed X / Z axis Feed Speed X / Z axis Torque X / Z axis
72
mm mm mm
280 200 90
mm mm
86 155
rpm mm mm
100 – 3000 MT 3 20 100
mm/min
2000
mm/min Nm
1000 2.2
Tool Carrier Number of tool stations Tool shank dimensions Boring bar holder diameter Tailstock Tailstock quill dia. / stroke Tailstock taper Accuracy Positioning accuracy X / Z axis Repeatability X / Z axis Drive Capacities Main motor rating Voltage Dimensions/Weight Dimensions Weight Part No.
mm mm
4 8x8 12
mm
20 / 30 MT 2
mm mm
0.022 0.01
kW V
1 230
mm kg
1400 x 900 x 1850 360 181 620
For more information current prices, please www.knuth.de
LabCenter 260
• Max. spindle speeds up to 5000 rpm
LabCenter combines compact dimensions with high productivity and the latest CNC technology
• Carefully machined machine bed made of high-quality cast-iron • Dovetail guides and preloaded ball screws with servo drives on all axes • Electronic hand-wheel for efficient and professional set-up • 4-station tool changer for flexible and customizable production • Mobile base with storage room for tools and materials Standard Equipment: Siemens 808 D control, Siemens 808 D on PC software, electronic hand-wheel, 4-station tool changer, pneumatic door, mobile base, central lubrication, work lamp, operating tools, operating manual, and programming instructions Options for this machine can be found on our website under LabCenter 260 (product search) Specifications LabCenter 260 Working area Table dimensions Table load capacity T-slots (qty x width x spacing) Distance from spindle nose to table Throat Travels X / Y / Z axis travel Main spindle Spindle speed Spindle mount Feed Rapid feed X / Y / Z axis work feed X / Y / Z axis Torque feed motor X / Y / Z axis
mm kg mm mm mm
400 x 145 20 3 unit x 12 x 40 60 - 240 180
mm
251 / 152 / 168
rpm
5000 ISO 20
mm/min 2000 mm/min 1000 Nm
Tool Carrier Number of tool stations Tool size Ø x L (max.) Tool weight (max.) Tool-changing time, tool-to-tool tool Accuracy Positioning accuracy X / Y / Z axis Repeatability X / Y / Z axis Drive Capacities Main motor rating Voltage Dimensions/Weight Dimensions Weight Part No.
mm kg sec
4 10 x 110 0,5 10
mm mm
± 0,015 ± 0,01
kW V
1 230
mm kg
1400 x 900 x 1850 430 181 610
2,2
For more information and quick online quote requests, please www.knuth.de
73
CN C M achi ni ng
D
CNC Milling Machine
CNC Training Center
BASIC • MASTER For basic CNC knowledge and skills in the safe use of simple, compact CNC machines
BASIC Package • CNC Inclined Bed Lathe Roturn 320 (see page 90/91) automatic tool changer, hydraulic chuck, hydraulic tailstock • Vertical Machining Center EcoCenter 250 (www.knuth.de) automatic 8-station tool changer • Siemens SINUMERIK 808D on PC • Training PC • Video camera • Detailed programming instructions
THE MACHINES Ideal for vocational training and continuous employee training • These compact CNC machines feature the same functionality as large production machines • Includes automatic tool changers for increased productivity and real-world training conditions BASIC CNC Training Center
SIEMENS SINUMERIK 808D • Self-explanatory, powerful control with small footprint • Sinumerik 808D on PC – included with standard equipment
Part No. 185 170
MASTER Package • Lathe Center StarChip 400 (see page 86/87) with driven tools for turning, milling, drilling • Vertical Machining Center X.mill 640 (www.knuth.de) with 4th and 5th axis • SinuTrain training software • Training PC • Video camera • Training material and documentation • Detailed programming instructions
THE MACHINES Proven CNC Production Machines • For Education and Training • For batch manufacturing under production conditions • Fully equipped - from the tool changer to the standard chip conveyor MASTER CNC Training Center
74
SIEMENS SINUMERIK 828D • Perfect milling with MDynamics and Advanced Surface • Interactive input with animated elements • Kinematic transformations
For the latest specials, please www.knuth.de
CN C M achi ni ng
CNC Training Center
SMARTLAB For basic CNC knowledge and skills in the safe use of CNC machines
SMARTLAB Package • CNC Inclined-Bed Lathe with automatic 4-station tool turret and tailstock • Vertical Machining Center with automatic 4-station tool changer • Siemens SINUMERIK 808D on PC • Detailed programming instructions
THE MACHINES Ideal for vocational
THE CONTROL - SINUMERIK 808D
training and continuous employee training
The ideal entry-level CNC System
• The mobile CNC machines provide the full range of functionality • Including automatic tool changers for a productive real-world training environment.
• Easy, intuitive user guidance, ideal for basic turning and milling applications. • High performance and precision.
LabTurn 2028 - CNC Inclined-Bed Lathe
Siemens Sinumerik 808D
- Turning diameter over bed 200 mm - Z axis travel 175 mm - 4-station tool turret
- Self-explanatory, powerful control with a small footprint - MDynamics for perfect milling operation - Sinumerik 808D on PC – included with standard equipment
- Machine frame features a solid cast-iron inclined-bed con struction ensuring excellent rigidity and chip removal - High-precision linear guides guarantee high rigidity and accuracy - Central lubrication - 4-station tool turret with 4 tools for inside and outside machining - 3-jaw chuck (100 mm) and rigid tailstock are included LabCenter 260 - CNC Milling Machine - Travels (x/y/z) – 260 x 152 180 mm - Main spindle drive motor 1 kW - 4-station tool changer - Carefully machined frame with premium cast-iron construction - Dovetail guides and preloaded ball screws with servo drives on all axes - Max. spindle speeds up to 5000 rpm - Electronic hand-wheel for efficient, professional set-up operations
Compact and robust with panel-based CNC design requiring minimal interfaces, and a resistant IP65 control panel make the SINUMERIK 808D the perfect control for dirty and harsh workshop environments. Additional features of the SINUMERIK 808D are low-profile chicklet key caps for effortless operation and the familiar SINUMERIK soft-key touch and feel. The SINUMERIK 808D is optimized for turning and milling functions and its technology-specific features make it the perfect control for lathes and machining centers. The range of applications extends from basic standardized milling machines or simple machining centers to cycle lathes and full CNC lathes. Its MDynamics motion control ensures first class turning and milling results.
For more information and quick online quote requests, please www.knuth.de
75
Hands-on learning on KNUTH machines with Siemens controls
Training for tomorrow's professionals DUAL TRAINING SYSTEM FOR CNC TURNING AND MILLING KNUTH and SIEMENS have partnered in the development of two innovative multi-station training systems that are turnkey ready and all-inclusive for state certified and practical vocational training. Depending on requirements and training objective, users can choose between BASIC and MASTER training packages. Both packages use the dual training concept that teaches theoretical content and deepens this knowledge with hands-on practical experience. This principle has also been successfully used in continuous vocational training and employee training programs. This program is designed for students and apprentices who have completed their training on conventional lathes and milling machines.
Knuth machine tools has a proven track record of decades of successful use at schools and universities worldwide. KNUTH offers an extensive portfolio for the basic turning and milling training package, where the servo-conventional machines Servoturn and Servomill represent the new generation of conventional machining. The Siemens SINUMERIK CNC Control provides the perfect control solution for each of these machine designs. Compact and user-friendly, the 808D and 828D are ideally suited for basic turning and milling applications as well as standardized machine designs with high CNC performance.
Trial Training - See for yourself Take the first step and make yourself familiar with our new training concept. Don't hesitate to ask about a live meeting to learn about the machines, software and training materials. A tryout training at our German headquarters in Wasbek provides you an ideal opportunity to gain insight and a complete picture of all aspects of the KNUTH / Siemens training initiative. 76
While you are there, don't miss the chance to visit the largest machine tool display in Northern Germany. Make your appointment today we are looking forward to your visit. Your contact: Mike Kutzner CNC Training Center Consultant
For more information current prices, please www.knuth.de
KSB CNC
KSB 40 CNC is shown without CE-certified equipment
CNC Drill Press for heavy drilling, reaming and thread cutting in batch productions • Rigid cast-iron machine bed in a box-column design with wide, hardened and ground guideways • X and Y axis guideways are counter-laminated (plastic) • Powerful main motor with precision-stepped manual transmission ensures high torque across the entire speed range • All gears and shafts are hardened and ground to ensure quiet operation and low wear • Powerful servo motors and premium preloaded ball screws ensure quick and accurate positioning of the work table • The Siemens control is easy to program and allows the creation of programs with customized cycles and graphical support, e.g. circle of holes, row of holes, drilling, countersinking, and deep-hole boring • Will be shipped with CE-compliant equipment
Standard Equipment: Siemens 808 D control drill chucks 1 - 13 mm / B16, reducing sleeves MT 4-3 / MT 4-2 (KSB 40), reducing sleeves MT 5-4 / MT 5-3 / MT 5-2 (KSB 50), work lamp, coolant system, mounting bolts, partial enclosure of work area, test certificate, operating tools, operator manual
For available options for this machine, visit our website and search for KSB 40 or 50 CNC (product search)
Specifications KSB Drilling capacity Thread cutting capacity Working area X axis travel Y axis travel Z axis travel Table dimensions Table load capacity T-slots (qty x width x spacing) Spindle nose-to-table distance Throat Headstock Speed range Spindle mount
mm mm
40 CNC 40 32
50 CNC 50 38
mm mm mm mm kg
850 400 240 1000 x 545 300
850 400 240 1000 x 545 300
mm
3 x 18 x 100 3 x 18 x 100
mm mm
100 - 700 335
65 - 665 335
rpm
31.5 - 1400 MT 4
31.5 - 1400 MT 5
Feed Rapid feed X / Y axis Z axis rapid feed Work feed max. X / Y / Z axis Accuracy Positioning accuracy Repeatability Drive Capacities Main motor rating Motor rating X / Y / Z axis Dimensions / Weight Dimensions (LxWxH) Weight Part No.
mm/min 15000 mm/min 3500
15000 3500
m/min
15 / 15 / 3.5
15 / 15 / 3.5
mm mm
0.025 0.015
0.025 0.015
kW kW
3 1.5
4 1.5
mm kg
3000 x 2050 x 2630 2600 101 677
3000 x 2050 x 2630 2600 101 678
For more information and quick online quote requests, please www.knuth.de
77
CN C M achi ni ng
B
CNC Drill Presses
B
CNC Floor-Type Horizontal Boring Mills
Drillmaster Complex drilling jobs - performed efficiently and with high precision using graphic displays
Second drill head upon request
Drillmaster is shown without CE-certified equipment
• Rigid weldment with torsion-free gap bridge, and high-precision linear guides on X and Y axis • Hydraulic clamping lever for secure fixation of workpieces • Automatic plate height measuring via measuring system integrated in the hydraulic clamping lever • Powerful servo-motors generate dynamic gantry feeds • Z axis with 350 mm travel allows maximum utilization of the entire workspace • Simulated travel movement to avoid tool and/or workpiece breakage • One Touch automatic tool length measuring system • Laser pointer - for easy setup of workpieces, Teach-In function for positioning and defining the program starting point at the workpiece • Intuitive and user-friendly control with 19” touch screen, Specifications Drillmaster Working area X axis travel Y axis travel Z axis travel Table dimensions Drilling capacity in steel Part weight Tool weight Spindle nose-to-table distance Spindle mount Speed range (infinitely var.) Accuracy Positioning accuracy
78
2010
4016
rpm
1000 2000 350 1000 x 2000 50 1200 5 446 BT 40 55 - 570
1600 4000 350 1600 x 4000 50 3500 5 446 BT 40 55 - 570
mm
0,1
0,1
mm mm mm mm mm kg kg mm
designed especially for boring processes • Pneumatic clamping at linear guides • Will be shipped with CE-compliant equipment
Standard Equipment: Windows-based control, laser pointer, hydraulic clamping, central lubrication, tool length measuring system, manual vises, setup/support blocks, universal clamp set, clamping blocks, drill chuck (MT 4), control cooling system, operating tools, operator manual Option
Part No.
• 2. Main spindle with 4X boring system
251 175
Repeatability Feed Rapid feed X / Y / Z axis Feed speeds X / Y / Z Drive Capacities Motor rating X / Z axis Motor rating Y axis Headstock motor rating Dimensions / Weight Dimensions Weight Part No.
For more information and quick online quote requests, please
mm
0,1
0,1
mm/min 16000 mm/min 0 - 12000
16000 0 - 12000
kW kW kW
0,6 0,9 5,5
0,6 0,9 5,5
mm kg
2200 x 1500 4300 x 2100 x 2000 x 2000 3300 5200 180 030 180 031
www.knuth.de
VDL 800 CNC CNC Turning of large diameter parts with minimum space requirements
• Rigid, one-piece column-type machine frame made of premium cast-iron • Vertical design saves time: Workpieces with large diameters can be loaded and unloaded quickly and safely • Large box-ways, hardened and ground Standard Equipment: Siemens 808 D control, electronic hand-wheel, 4-station tool changer, 3-jaw lathe chuck (500 mm), fully enclosed, operating tools, operator manual, and programming instructions Specifications VDL 800 CNC Working area Turning diameter over bed (max) In-gap diameter (max.) X axis travel Z axis travel Headstock Speed range Lathe chuck diameter Feed X axis rapid feed Z axis rapid feed Tool Carrier Number of tool stations
mm mm mm mm
800 700 520 700
rpm mm
0 - 300 300
mm/min mm/min
8000 10000
Quantity
4
• With plastic counter-laminated guideways minimize wear and ensure jolt-free, accurate positioning • Electrical clamping of cross traverse ensures fixation in target position Options for this machine can be found on our website under VDL 800 CNC (product search) Tool shank dimensions Workpiece weight (max.) Accuracy Positioning accuracy X / Z axis Repeatability X / Z axis Drive Capacities Main motor rating Motor rating X / Z axis Dimensions / Weight Dimensions Weight Part No.
mm kg
40 x 40 600
mm mm
± 0.04 ± 0.02
kW kW
11 2.3 / 4.7
mm kg
2100 x 1800 x 2810 4500 180 669
For more information and quick online quote requests, please www.knuth.de
79
CN C M achi ni ng
B
CNC Vertical Lathe
each tool station is provided with a coolant nozzle
face plate with 4-station tool changer
Standard Equipment: Siemens 828 D SL control, electronic hand wheel, 4-jaw face chuck, electrical 4-station tool changer, totally enclosed work space, coolant system, automatic central lubrication, separate control cabinet, heat exchanger for control cabinet, signal lamp, chip conveyor, chip tray, hydraulic unit, oil cooler, work space lighting, operating tools, operator manual For additional options for this machines, please visit our website and search for Verturn VDM CNC 1250, 1600 or 2300 (product search) Specifications Verturn VDM CNC Control Working area turning diameter (max.) max. machining height X axis travel Z axis travel W axis travel max. part weight Headstock speed range torque (max.) lathe chuck diameter Feed rapid feed X / Z axis W axis feed Tool changer number of tool stations tool-changing time, tool-to to tool) tool weight (max.) Accuracy positioning accuracy repeatability Drive Capacities main motor rating feed motor rating coolant pump motor rating Dimensions / Weight overall dimensions (L x W x H) weight Part No.
80
1250 Siemens 828 D SL
1600 Siemens 828 D SL
2300 Siemens 828 D SL
mm mm mm mm mm kg
1250 1000 850 700 650 3500
1600 1200 1020 800 850 5000
2300 1400 1400 800 1050 8000
rpm Nm mm
0.5 - 250 25000 1000
0.5 - 200 32000 1400
0.5 - 100 40000 2000
mm/min mm/min
6000 440
6000 440
6000 440
sec kg
4 10 25
4 10 25
4 10 25
mm mm
0.03 0.015
0.03 0.015
0.03 0.015
kW kW kW
30 2.2 0.55
45 2.2 0.55
45 2.2 0.55
mm kg
4860 x 2877 x 3400 9000 180 661
5260 x 3260 x 3698 13200 180 660
6100 x 3300 x 4100 15000 180 662
For the latest specials, please www.knuth.de
Verturn VDM CNC Efficiency and precision for high quality, power, and reliability • Heat-treated machine bed made of premium HT250 cast-iron • Large, induction-hardened and precision-ground rectangular guides with synthetic coating ensure optimum sliding and damping properties • High-precision preloaded ball screws from renown manufacturers on all axes
• Hydraulic clamping of cross traverse • Easy access to the 4-jaw face chuck allows easy clamping of heavy and complex workpieces • Includes the proven Siemens 828 D SL • 4-step precision gears and infinitely variable 45 kW main motor – for high torque (up to 40000 Nm) across the entire speed range • The work area is easily accessible through a wide opening safety door • All guideways are lubricated reliably via a central lubrication system • Chip conveyor with chip carriage and automatic 4-station tool changes complete this extensive standard equipment
For more information and quick online quote requests, please www.knuth.de
81
CN C M achi ni ng
B
CNC Vertical Lathes
• Vertical support with 5-station tool holder and side support with independent feed for inside and outside turning
• Optimum tooling and easy access for cranes and forklift trucks • Heavy-duty column with wide, hardened guideways • Hydraulic clamping of cross traverse • Rigid guides ensure maximum stability and accuracy of the vertical boom • Spindle with high-precision dual-row roller bearings, fully adjustable
• Reduction gear drive ensures high torque, speed ranges from 1.4 - 45 rpm or 10 - 315 rpm (depending on model) • Servo motor technology ensures powerful, infinitely variable feed of the vertical boom
Standard Equipment: 3-axis position indicator, totally enclosed, chip conveyor, vertical and horizontal tool holder, central automatic lubrication, work lamp, foundation bolts, operating tools, operator manual For available options for this machine, visit our website and search for VDM S (Product Search) Specifications Working area Max. in-gap diameter Turning Ø of upper tool holder set Turning Ø of side tool holder set Max. machining height Travel - X1 axis, upper support - Z1 axis, upper support - W axis travel - X2 axis travel, side support - Z2 axis travel, side support Swivel range of upper tool holder Max. part length Max. part weight Headstock Speed range max. torque of headstock
82
VDM 800 S
VDM 1000 S
VDM 1250 S
VDM 1600 S
VDM 2300 S
VDM 2600 S
mm mm mm mm
800 800 720 800
1000 1000 900 800
1250 1250 1000 1000
1600 1600 1400 1000
2300 2300 2000 1350
2600 2600 2300 1500
mm mm mm mm mm mm kg
570 600 580 500 800 ± 30° 800 1200
670 600 580 500 800 ± 30° 800 2000
700 650 650 630 900 ± 30° 1000 4000
915 800 650 630 900 ± 30° 1000 5000
1150 800 1000 630 1150 ± 30° 1350 8000
1300 1000 1100 730 1180 ± 30° 1500 10000
rpm Nm
(16) 10-315 10000
(16) 8-250 12500
(16) 6.3-200 17500
(16) 5-160 25000
(16) 2.5-80 32000
(16) 1.4-45 32000
For the latest specials, please www.knuth.de
VDM 800 - 2600 S Solid and proven technology, power and precision for the production of heavy parts
incl. Position Indicator
• Infinitely variable feed control via servo-motor
Specifications Rotary table diameter Feed Feed speed X / Z axis W axis feed Rapid feed of upper / side support Tool holder Tool weight (max.) Drive Capacities Main motor rating Motor rating X axis Motor rating Z axis Dimensions/Weight Dimensions (LxWxH) Weight Part No.
mm
VDM 800 S 720
VDM 1000 S 900
VDM 1250 S 1000
VDM 1600 S 1400
VDM 2300 S 2000
VDM 2600 S 2300
mm/min mm/min mm/min mm kg
0.8 – 86 440 1800 30 x 40 50
0.8 – 86 440 1800 30 x 40 50
0.8 – 86 440 1800 30 x 40 50
0.8 – 86 440 1800 30 x 40 50
0.8 – 86 440 1800 30 x 40 50
0.8 – 86 440 1800 30 x 40 50
kW kW kW
15 1.3 / 1.8 1.3 / 1.8
15 1.3 / 1.8 1.3 / 1.8
22 1.3 / 1.8 1.3 / 1.8
22 1.3 / 1.8 1.3 / 1.8
30 1.3 / 1.8 1.3 / 1.8
37 1.3 / 1.8 1.3 / 1.8
mm
2400x2100 x2760 6500 301 390
2400x2200 x2760 8000 301 391
2360x2270 x2800 9000 301 392
2830x2670 x2810 12500 301 393
3210x2850 x3300 18000 301 394
3300x4000 x3500 22000 301 396
kg
For more information and quick online quote requests, please www.knuth.de
83
CNC Machining
D
Vertical Lathes
Sub-spindle with 3 kW drive
• Up to 310 mm length can be machined in one step resulting in reduced tooling times; subsequent reclamping of the workpiece eliminates change-overs for machining of the workpiece's back side. • For tool mounting, only collet systems that are readily available in stores are used
• The 4.4 kW main motor provides plenty power reserves • Rapid feeds up to 24000 mm/min, high productivity and production speeds • Optional rod loader is available; suitable for use with material feed systems from other suppliers
Standard Equipment: Syntec 200TB control, electronic hand-wheel, C axis, pneumatic system, collet system for main spindle, enclosed workspace, turning tool holder, guide bushing, drill tool holder for sub-spindle, driven tools (radial), automatic central lubrication system, coolant system, trueing elements, operating tools, operator manual, programming instructions Options
Part No.
• • • •
251 081 252 135 252 137 252 136
Rod feeder Driven tools, axial Deep-hole drill Y2 axis and driven axial tools for sub-spindle
Specifications LineaLunga 26D Control Work area Turning diameter (max.) Drilling diameter (max.) Turning length (max.) X1 / X2 axis travel Travel Y1- / Y2 axis (Option) Z1 / Z2 axis travel Headstock Spindle speed Feed Rapid feed X1 / X2 axis Rapid feed Y1 / Y2 axis (Option) Rapid Feed Z1 / Z2 axis Tool Carrier Turning tools Tool shank dimensions Number of rotating tools Rotating tools: - Spindle speed (max.)
84
• Collet set BU 26 (5-10 mm) • Guide bushing E25 (5-10 mm) • Collet set BU 26 (11-20 mm) • Guide bushing E25 (11-20 mm) • Collet set BU 26 (21-26 mm) • Guide bushing E25 (21-26 mm)
Syntec
- Collet mount (max.)
mm mm mm mm mm mm
26 13 310 121 / 400 464 / 60 310 / 280
rpm
6000
m/min m/min mm/min
18 / 24 24 / 18 24 / 24
Number of drill bits Number of drill bits (for rear side) Collet mount (drill bit) Accuracy Positioning accuracy Repeatability Drive Capacities Main motor rating Rotating tool motor rating Sub-spindle motor rating Axis motor rating Total connected load Dimensions/Weight
Quantity 6 mm 16 x 16 Quantity 4 rpm
Dimensions (LxWxH) Weight Part No.
5500
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251 163 251 164 251 165 251 166 251 167 251 168
3xER16 / 1xER20 Quantity 5 Quantity 4 ER16 mm mm
0.005 0.003
kW kW kW kW kVA
4.4 0.75 3 0.75 18
mm kg
2400 x 1500 x 1900 3700 180 181
LineaLunga 26D Swiss-type automatic lathe with headstock and sub-spindle, plus turning, drilling and milling tools for efficient complete machining
• Machine bed is made of Meehanite HAT 300, carefully heat-treated, high precision machined and subjected to strict quality controls • High-quality bearings and linear guides, produced in Japan, feature both accuracy and excellent wear-resistance • High-performance preloaded ball screws are equipped with precision bearings to ensure sustained, smooth, vibration-free operation. • High-torque servo motors by renowned suppliers ensure excellent feed and rapid feed dynamics on all axes
• Main and sub-spindle, including C-axis allow the production of complex parts in one operating step • Proven design, low-maintenance, and easy handling • Powerful central coolant system ensures excellent chip removal and long tool life
For more information and quick online quote requests, please www.knuth.de
85
CN C M achi ni ng
B
Swiss-type CNC lathe
• Wide support area with precision linear guides on both axes • Heavy box-ways for hydraulic tailstock
Standard Equipment: Fanuc 0i-Mate TD control with Manual Guide 0i or Siemens 828D with ShopTurn, electronic hand-wheel, hydraulic 8-station tool turret, hydraulic 3-jaw chuck (210 mm diam.), hydraulic tailstock, chip conveyor, totally enclosed workspace, chip collector tray, foot switch for collet chuck, coolant system, automatic central lubrication, work lamp, machine feet, mounting bolts, operating tools, operating and programming instructions Options Part No. • 12-station tool turret VDI 30 (16 mm shank) DIN 5482 for driven tooks, incl. control upgrade (Fanuc 0i TD), C axis Main spindle, 1 axial and 1 radial drill/cutter head 250 924 • Axial drill and cutter head according to VDI DIN 5482 (for ER20 collets) 250 922 Specifications StarChip 400 Working area Center width In-gap diameter Turning diameter over bed (max) Turning diameter over support (max) X axis travel Z axis travel Headstock Speed range Spindle mount Lathe chuck diameter Spindle bore Spindle bore inside chuck Feed X axis rapid feed Z axis rapid feed Tool Carrier Number of tool stations Tool shank dimensions Boring bar holder diameter Driven Tools (optional) Quantity
86
mm mm mm mm mm mm
550 400 360 270 230 550
rpm
50 - 5000 A2-5 210 55 44
mm mm mm
mm/min 15000 mm/min 30000 Quantity 8 mm 25 x 25 mm 40
Part No. • Radial drill and cutter head according to VDI DIN 5482 (for ER20 collets) 250 925 • ER20 collet set. 12-piece 148 561 • Accessories for StarChip 400 with Siemens 828 D control for this machine can be found on our website under Part No.180 184 (product search)
Speed range Torque Tailstock Tailstock taper Tailstock quill diam. Tailstock quill stroke Accuracy Positioning accuracy X / Z axis Repeatability X / Z axis Drive Capacities Main motor rating (cont./30 min) Motor rating Y / Z axis Total connected load Dimensions/Weight Dimensions (LxWxH) Weight Part No. with Fanuc 0i-TD Control Part No. with Siemens 828 D control
Quantity 12
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rpm Nm
50 - 5000 17
mm mm
MK 5 75 80
mm mm
± 0,008 ± 0,004
kW kW kVA
11 / 15 (Fanuc) 9 / 13 (Siemens) 1,8 15
mm kg
3500 x 1750 x 1850 5000 180 185 180 184
StarChip 400 More productive, more cost-effective - the new StarChip extensive standard equipment
StarChip 400 shown with Siemens 828 D control
• Mono-block cast frame with inclined bed construction combines inherent rigidity with product-specific design • High rigidity, superior resistance and long life ensure highprecision for linear guide on all axes • Rapid feeds up to 30000 mm/min • All axes feature reliable high-torque servo motors • Direct drive and torsion-free, large preloaded ball screws with dual-preloaded spindle nuts ensure long-term accuracy • Wide, heavily ribbed headstock is designed for high spindle loads • Powerful motor supplies ample power reserves for heavy-duty machining • Included in standard equipment for increased productivity: fast,
bidirectional positioning of 8-station tool turret, hydraulic 3-jaw chuck with foot switch, and hydraulic tailstock • Other useful Options: C axis and 12-station VDI tool turret with driven tools expand the performance spectrum by allowing cost-effective complete machining of complex parts • Automatic central lubrication, coolant system and chain conveyors extend intervals between maintenance and reduce down-times • Fanuc 0i-Mate TD with Manual Guide 0i and Siemens 828D score with high reliability and easy operation • Electronic hand-wheel for quick set-up and positioning • Easy data-transfers via USB and RS 232 ports
For more information and quick online quote requests, please www.knuth.de
87
CN C M achi ni ng
B
CNC Inclined Bed Lathe
Ecoturn 600/500 shown
• Heavy inclined bed design and rigid headstock were FEManalyzed and optimized in the design phase • Extra-wide, hardened rectangular guides with plastic-coated counter-guides ensure quiet operation and long-term precision - even for complex manufacturing tasks, like heavy roughing work or intermittent cuts • A total of 5 high-precision spindle bearing groups ensure optimum turning results, even at high axial and radial loads • Exact positioning hydraulic 8-station tool turret • Excellent chip removal and standard chip conveyor support an efficient and cost-effective machining operation
• Hydraulic tailstock and hydraulic hollow chuck can be controlled via foot switch (standard) • Efficient coolant system with coolant nozzles at every tool mount • Fanuc 0i-Mate TD with Manual Guide 0i scores with high reliability and maximum availability • High-quality preloaded ball screws with powerful servo-axledrive ensure excellent positioning accuracy and repeatability at high axle dynamics
Standard Equipment: Fanuc 0i-Mate TD with Manual Guide 0i, chip conveyor, electronic hand-wheel, 8-station tool turret, hydraulic tailstock, hydraulic hollow chuck 300 mm, automatic central lubrication, coolant system, center MT 5, machine feet, foundation bolts, operating tools, operating and programming instructions Options for Ecoturn 600 • Steady rest, hydraulic Specifications Ecoturn Working area Center width Center height Turning diameter over bed (max.) Turning diameter over support (max.) X axis travel Z axis travel Main spindle Speed range Spindle mount Spindle bore Rod capacity Feed X axis rapid feed Z axis rapid feed Tool Carrier Number of tool stations Tool shank dimensions Boring bar holder diameter
88
Part No. 250 707
• Tool gauge • Automatic bar feed, 1.5 m
250 708 250 709
600/500
600/1000
650/1000
650/1500
mm mm mm mm mm mm
500 300 500 450 295 600
1000 300 500 450 295 1100
1000 325 630 450 330 1100
1500 325 630 450 330 1600
rpm mm mm
30 – 3000 A2-6 65 51
30 – 3000 A2-6 65 51
40 – 2000 A2-8 87 70
40 – 2000 A2-8 87 70
m/min m/min
12 16
12 16
8 12
8 12
mm mm
8 25 x 25 40
8 25 x 25 40
8 32 x 25 50
8 32 x 25 50
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Ecoturn 600 • 650
for parts up to 1.5 m length
Heavy-duty CNC Lathe for cost-effective machining of large parts and series production
Ecoturn 650/1000 shown Options for Ecoturn 650 • Steady rest, hydraulic
Part No. 250 707
• Steady rest, manual • Tool gauge
Ecoturn Tailstock Tailstock taper Tailstock quill diameter Tailstock quill stroke Accuracy Positioning accuracy X axis Positioning accuracy Z axis Repeatability X axis Repeatability Z axis Drive Capacities Motor rating - main drive (contin./30 min) Dimensions/Weight Dimensions Weight Part No.
600/500
600/1000
650/1000
650/1500
mm mm
MT5 100 100
MT5 100 100
MT5 130 100
MT5 130 100
mm mm mm mm
0.012 0.014 0.006 0.007
0.012 0.016 0.006 0.008
0.012 0.016 0.006 0.008
0.012 0.016 0.006 0.008
kW
15 / 18.5
15 / 18.5
18.5 / 22
18.5 / 22
mm kg
4250 x 1880 x 1950 4000 100 235
4750 x 1880 x 1950 4800 100 236
4000 x 1930 x 2075 7500 100 237
4540 x 1975 x 2145 8000 100 238
250 710 250 711
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89
CN C M achi ni ng
B
CNC Inclined Bed Lathe
Roturn 320 shown with Siemens 808 D
• The machine frame features a proven, rigid 45° inclined bed construction made of premium cast-iron to ensure maximum rigidity and easy chip removal • Rectangular guideways provide excellent rigidity and maximum precision • 6-station tool turret for increased productivity • The workspace is enclosed on all sides with easy access through a large sliding door for set-up, tooling and unloading
• A high-performance chip conveyor is included in the standard equipment of Roturn 400 and 480 • Control technology known for its superior reliability – optionally Fanuc 0i-Mate TD with Manual Guide 0i or Siemens 808 D • Hydraulic 160 mm chuck and hydraulic tailstock are included in standard equipment • An automatic lubrication system reduces the operator's workload and simplifies maintenance
Standard Equipment: Fanuc 0i-Mate TD with Manual Guide 0i or Siemens 808 D control, 6-station tool turret, hydraulic 3-jaw chuck with 160 mm diam. opening (Roturn 320), hydraulic 3-jaw chuck with 200 mm diam. opening (400 & 480), hydraulic tailstock, chip conveyor (Roturn 400 & 480), coolant system, automatic central lubrication, operating tools, operating and programming instructions Options for Roturn 320 • Rod cartridge with counter-weight
Part No. 250 713
Options for Roturn 400 and 480 • 8-station tool turret, hydraulic
Part No. 250 715
Specifications Roturn Control Working area Center width Center height Turning diameter over bed Turning diameter over support X axis travel Z axis travel Headstock Speed range Spindle mount Spindle bore without draw tube Spindle bore with draw tube Feed Rapid feed X / Z axis Work feed X / Z axis Tool Carrier Tool carrier type Tool stations
90
• Fedek rod cartridge
250 714
320 400 480 Fanuc 0i-Mate TD with Manual Guide 0i or Siemens 808 D mm mm mm mm mm mm
300 160 320 180 165 210
300 200 400 280 180 400
300 240 480 350 230 430
rpm mm mm
250 - 3000 A2-5 50 26
250 - 3000 A2-5 52 32
250 - 3000 A2-6 52 32
mm/min mm/min
6000 3000
6000 3000
6000 3000
Quantity
Turret 6
Turret 6
Turret 6
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Roturn
NEW with Siemens 808 D control
A successful design in a new size â&#x20AC;&#x201C; fully equipped With hydraulic lathe chuck and tailstock, plus 6-station tool turret
extensive standard equipment
Roturn 480 with Siemens 808 D is shown Specifications Roturn Tool shank dimensions mm Boring bar holder diameter mm Tailstock Tailstock taper Tailstock quill diameter mm Tailstock quill stroke mm Accuracy Positioning accuracy X / Z axis mm Repeatability X / Z axis mm Drive Capacities Main motor rating kW Coolant pump motor rating kW Dimensions / Weight Dimensions mm Weight kg Part No. with Fanuc 0i-Mate TD control
320 20 x 20 20
400 20 x 20 25
480 20 x 20 25
MT 3 60 20
MT 4 85 80
MT 4 85 80
0,016 / 0,02 0.007 / 0.008
0,016 / 0,02 0.007 / 0.008
0,016 / 0,02 0.007 / 0.008
3 0.9
7.5 0.12
7.5 0.12
1750x1170x1500 1500 180 605
2470x1370x1880 3000 180 606
2490x1460x1925 3200 180 607
Part No. with Siemens 808D control
180 604
180 608
180 609
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91
CN C M achi ni ng
B
CNC Inclined Bed Lathe
Fagor 8055i A-TC control simple to use plus high flexibility • Ideal for pros as well as entry-level users in single parts and batch productions • Interactive graphical user interface simplifies control operation ideal for applications where programming time is a critical factor • For manual and automatic operation; cycles may be processed individually without the need to create full programs • Create complete programs by combining cycles for facing and plain turning, radius, taper, threads, plunge-cuts, and complete contouring processes • Smart Profile Editor allows input of complex contours directly at the machine without any need for additional calculations • Preparation times for single parts or series of any size are reduced to a minimum • Powerful simulation feature captures error sources before starting production of the actual part
• Heavy-duty lathes for powerful chip removal and high accuracy • Large guideways and a rigid machine bed provide for excellent machine stability • Solid design allows center width from 1700 to 7200 mm and large turning diameters up to 1300 mm, while maintaining constant high precision and machining quality • Powerful headstock motor with 42 kW and automatic 3-steop gear for high chip removal rates and optimum torque across the entire, infinitely variable speed spectrum • Fagor 8055i A-TC featuring intuitive, easy to learn cycle programming, including practical Profile Editor and excellent graphical simulation
• Rigidity and Productivity - includes a heavy 4-station tool holder for automatic program-controlled tool changes • A hydraulic tailstock is included with all models of this series • Also included are a chip conveyor (chain-type), a powerful coolant system and a central lubrication unit • Every machine purchase includes 1 day free training at our Wasbek facilities
Standard Equipment: Fagor 8055i A-TC control, electronic hand-wheel, automatic 3-step gear, chip conveyor, 4-station servo tool holder, coolant system, central lubrication, hydraulic tailstock, spindle oil cooler, work lamp, crane lifting device, operating tools, operating manual and programming instructions Options • 3-jaw chuck, Ø 400 mm / 160 mm bore • 4-jaw face chuck Ø 500 mm with A 2-11 mount • Sauter 8-station electric tool turret (VDI 50) Specifications Forceturn XL Working area In-gap diameter over bed (max) Bed width Turning diameter over support (max) Machining length (max.) Travel - X axis - Z axis Workpiece weight (max.) Headstock Speed range Spindle bore Spindle mount X axis rapid feed Z axis rapid feed
92
Part No. 250 171 250 173 250 188
• Steady rest with roller bearing, 70 - 300 mm • Steady rest with roller bearing, 300 - 600 mm • Follow rest 80 - 350 mm
Part No. 250 127 250 128 250 129
5260
52120
52200
52280
mm mm mm mm
1300 770 900 1700
1300 770 900 3200
1300 770 900 5200
1300 770 900 7200
mm mm kg
680 1500 4500
680 3000 4500
680 5000 4500
680 7000 4500
rpm mm
6 - 800 155 A2-11 5000 4000 - 6000
6 - 800 155 A2-11 5000 4000 - 6000
6 - 800 155 A2-11 5000 4000 - 6000
6 - 800 155 A2-11 5000 4000 - 6000
mm/min mm/min
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â&#x20AC;˘ Spindle bore 155 mm â&#x20AC;˘ 42 kW headstock motor
Forceturn XL Heavy-duty Cycle Lathe for parts diameters up to 1300 mm diameter and parts lengths up to 7200 mm
Forceturn XL 52120 is shown with optional accessories
Tailstock Tailstock quill stroke Tailstock taper Tailstock quill diameter Tool changer Number of tool stations Drive Capacities Headstock motor rating Total connected load Dimensions/Weight Hydraulic tank volume Dimensions (LxWxH) Weight Part No.
mm
5260 300 MT 6 165
52120 300 MT 6 165
52200 300 MT 6 165
52280 300 MT 6 165
Quantity
4
4
4
4
kW kVA
42 50
42 50
42 50
42 50
Liter mm
60 6500 x 2300 x 2450 12000 180 367
60 8200 x 2300 x 2450 14400 180 369
60 10200 x 2300 x 2450 17600 180 371
60 12180 x 2420 x 2750 20400 180 378
mm
kg
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93
CNC Machining
B
CNC Lathes with Cycle Control
• lots of experience went into the design and construction of this machine bed featuring large guides that are hardened, ground and counter-laminated • powerful 20 kW main drive motor handles part weights up to 1700 kg with ease • infinitely variable, programmable, and adjustable spindle speeds up to 1500 rpm with automatic 3-step main gear and V-const • Fagor 8055i A-TC featuring intuitive, easy to learn cycle programming, including Profile Editor, for batch and single part production of complex workpieces • graphical simulation for added safety • heavy, automatic 4-station servo-driven tool changer for programmed tool changes • 2 electronic hand-wheels at the control panel for manual operation and for easy, quick setup of new workpieces and tools • a high-performance coolant system and automatic central lubrication system are included • including free 1-day training in Wasbek, Germany
Standard Equipment: Fagor 8055i / A-TC control, 2 electronic hand-wheels, 3-jaw chuck 300 mm (spindle bore 103 mm), automatic 3-step gears, 4-station servo-driven tool holder, coolant sytem, central lubrication, mechanical tailstock, work lamp, operating tools, operator manual and programming instructions
Options Part No. • steady rest for Forceturn 630 - 50 - 300 mm 250 936 - 130 - 370 mm 250 935 - 280 - 400 mm 250 937 • 4-jaw lathe chuck, cast-iron, 457 mm 250 103 For additional options for this machine, visit our website and search for Forceturn (product search) Specifications Forceturn Working area in-gap diameter over bed (max) bed width center height turning diameter over cross slide (max.) machining length (max.) X axis travel Z axis travel Headstock speed range spindle bore spindle mount Feed rapid feed X / Z axis Tailstock tailstock quill stroke tailstock taper tailstock quill diameter
94
630.15
630.30
630.50
800.15
800.30
800.50
mm mm mm
670 450 335
670 450 335
670 450 335
840 450 420
840 450 420
840 450 420
mm mm mm mm
400 1600 450 1500
400 3100 450 3000
400 5100 450 5000
570 1600 450 1500
570 3100 450 3000
570 5100 450 5000
rpm mm
27-2250 85 D1-8
27-2250 85 D1-8
27-2250 85 D1-8
20-1500 105 A1-11
20-1500 105 A1-11
20-1500 105 A1-11
mm/min
5000
5000
5000
5000
5000
5000
mm
170 MK 5 105
170 MK 5 105
170 MK 5 105
170 MK 5 105
170 MK 5 105
170 MK 5 105
mm
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â&#x20AC;˘ spindle bores 85 mm / 105 mm â&#x20AC;˘ spindle speeds up to 2250 rpm
Forceturn High-Performance Lathes with Cycle Control easy handling with center widths up to 5100 mm
Forceturn 800.30 is shown
Specifications Forceturn Tool changer number of tool stations Accuracy positioning accuracy X axis positioning accuracy Z axis repeatability X axis repeatability Z axis Drive Capacities headstock motor rating (continuous mode / 30 min.) motor rating X axis motor rating Z axis total connected load Dimensions / Weight overall dimensions (LxWxH) weight Part No.
630.15
630.30
630.50
800.15
800.30
800.50
qty
4
4
4
4
4
4
mm mm mm mm
0.015 0.015 0.007 0.007
0.015 0.02 0.007 0.01
0.015 0.03 0.007 0.015
0.015 0.015 0.007 0.007
0.015 0.02 0.007 0.01
0.015 0.03 0.007 0.015
kW kW kW kVA
15/20 2 3.6 40
15/20 2 3.6 40
15/20 2 3.6 40
15/20 2 3.6 40
15/20 2 3.6 40
15/20 2 3.6 40
mm kg
4000x2250 x2250 4100 100 350
5500x2250 x2250 5600 100 351
7500x2250 x2450 7600 100 352
4000x2250 x2250 4500 100 353
5500x2250 x2250 6000 100 354
7500x2250 x2450 8000 100 355
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95
CN C M achi ni ng
B
CNC Lathes with Cycle Control
A convincing control concept- Fagor 8055i A-TC Programming at workshop level – from a simple turned part to complex contours – via an intuitive user interface, plus integrated cycles for facing and plain turning, radius, taper, threads, plunge-cuts, and complete contouring processes. For detailed information on the Fagor control, visit our website and search for Numturn 500 / Numturn 660 (product search). Examples of Applications
Optionally with Siemens 808 D • Self-explanatory, yet powerful CNC functions ensure highest precision at the workpiece and short machining times • "programGuide Basic" for easy programming via graphical cycle masks, plus a practical contour calculator • The Sinumerik 808 D Software package for the PC simplifies handling of the control. It can be used as practical training software to program and simulate workpieces offline. This software is included in the standard equipment and can also be used for presentation purposes.
• An automatic 8-station VDI tool turret is part of the standard package and ensures maximum flexibility and productivity • Hydraulic chuck with adjustable holding force included in standard equipment • The machine housing can be completely closed and is easily accessible through a wide opening sliding door • This series is available with Siemens 808 D or Fagor 8055i control
• Controls and ergonomics correspond to the current Numturn generation and facilitate rapid familiarization • Smart central lubrication system for low-maintenance operation • Every machine purchase includes 1 day free training at out Wasbek facilities
Standard Equipment: Siemens 808 D MM Plus or Fagor 8055i A-TC control, 2 electronic hand-wheels, 8-station tool turret acc. to VDI 30, hydraulic 3-jaw chuck with 250 mm diam. (Numturn 500), hydraulic 3-jaw chuck with 300 mm diam. (Numturn 660), automatic central lubrication, work lamp, operating tools, operating manual and programming instructions For available options for these machines, visit our website and search for Numturn 500 and Numturn 660 (product search) Specifications Numturn Working area Center width Lathe chuck diameter Max. turning diam. over bed Max. turning diam. over support Machining length (max.) Travel X axis Travel Z axis Headstock Spindle speed Spindle mount Spindle capacity with draw tube Feed X axis rapid feed Z axis rapid feed Tool Carrier Number of tool stations Tailstock Tailstock quill stroke Tailstock taper
98 96
500/1000
500/1500
500/2000
660/1000
660/1500
660/2000
mm mm mm mm mm mm mm
1000 250 500 300 700 270 920
1500 250 500 300 1200 270 1420
2000 250 500 300 1700 270 1900
1000 300 660 450 750 360 920
1500 300 660 450 1250 360 1420
2000 300 660 450 1750 360 1900
rpm
60 – 2000 A2-8
60 – 2000 A2-8
60 – 2000 A2-8
60 – 2000 A2-8
60 – 2000 A2-8
60 – 2000 A2-8
mm
70
70
70
70
70
70
mm/min mm/min
6000 8000
6000 8000
6000 8000
6000 8000
6000 8000
6000 8000
Quantity
8
8
8
8
8
8
mm
150 MT 5
150 MT 5
150 MT 5
150 MT 5
150 MT 5
150 MT 5
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Numturn 500 • 660 A new addition to the successful lathe series more powerful and suitable for even larger workpieces
extensive standard equipment
Numturn 500/1500 is shown with Siemens control and optional accessories
• Heavy ribbed machine bed with bed guides and wide V-blocks allow for heavy-duty machining • Headstocks and main spindle are designed for constant precision and optimum temperature balance Specifications Numturn Tailstock quill diameter Accuracy Positioning accuracy X axis Positioning accuracy Z axis Repeatability X axis Repeatability Z axis Drive Capacities Main spindle motor rating (cont./30 min) Torque Y / Z axis Coolant pump motor rating Dimensions/Weight Dimensions (LxWxH) Weight Part No. with Siemens Control Part No. with Fagor Control
• High-quality spindle bearings ensure constant precision during continuous operation • The heavy-duty tailstock is easy to handle and features a high clamping force
mm
500/1000 75
500/1500 75
500/2000 75
660/1000 75
660/1500 75
660/2000 75
mm mm mm mm
± 0,012 ± 0,016 ± 0,01 ± 0,014
± 0,012 ± 0,016 ± 0,01 ± 0,014
± 0,012 ± 0,016 ± 0,01 ± 0,014
± 0,012 ± 0,016 ± 0,01 ± 0,014
± 0,012 ± 0,016 ± 0,01 ± 0,014
± 0,012 ± 0,016 ± 0,01 ± 0,014
kW Nm W
11 / 15 10 / 15 125
11 / 15 10 / 15 125
15 / 18.5 10 / 15 125
15 / 18.5 10 / 18 125
15 / 18.5 10 / 18 125
15 / 18.5 10 / 18 125
mm
3120 x 1760 x 1840 3000
3650 x 1760 x 1840 3300
4120 x 1750 x 1840 3600
3200 x 1850 x 2000 3200
3700 x 1850 x 2000 3600
4200 x 1850 x 2000 4000
180 160
180 161
180 162
180 163
180 165
180 167
180 157
180 158
180 159
180 195
180 196
180 197
kg
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97
CN C M achi ni ng
B
CNC Cycle Lathes
heavy 4-station tool changer for programmed tool changes
• heavy machine bed made of premium cast-iron with hardened and ground guideways • large capacity spindle bores up to 105 mm • 4 hydraulically shifted gear steps for infinitely variable spindle speed ensure high torque at the headstock • high-torque drives and preloaded ball screws on all axes • Siemens 808 D is an intuitive, easy to learn control system with extensive cycle options and a Profile Editor utility for easy
programming – ideal for batch and single part production of complex workpieces • Sinumerik 808 on PC Software for external programming and data management is included • also included are a powerful coolant system and a central lubrication unit • plus free 1-day training in Wasbek
Standard Equipment: Siemens 808 D control, automatic 4-station tool turret, electronic hand-wheel, 3-jaw lathe chuck (325 mm), Sinumerik 808 on PC Software, USB port, automatic central lubrication, coolant system, work lamp, operating tools, operator manual and programming instructions Options • 4-jaw lathe chuck, cast-iron, 315 mm • live centers MT 5 • quick-adjusting hollow spindle stop, size 10 Specifications DL CNC Working area center width turning diameter over bed (max) turning diameter over support (max) X axis travel Z axis travel Headstock speed range headstock torque (max.) spindle mount lathe chuck diameter spindle bore spindle bore inside chuck Feed X axis rapid feed Z axis rapid feed Tool Carrier number of tool stations tool shank dimensions
98
Part No. 116 626 106 760 103 026
• Power Worker chip lift-off device 123 040 • coolant concentrate 5 L 103 184 For additional options for this machine, visit our website and search for DL CNC (product search) 1000
1500
3000
mm mm mm mm mm
1050 630 350 340 750
1550 630 350 340 1350
3050 630 350 340 2850
rpm Nm mm mm mm
17 - 1000 2079 D1-11 325 105 104
17 - 1000 2079 D1-11 325 105 104
17 - 1000 2079 D1-11 325 105 104
mm/min mm/min
6000 8000
6000 8000
6000 10000
qty mm
4 32 x 32
4 32 x 32
4 32 x 32
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â&#x20AC;˘ spindle bores up to 105 mm â&#x20AC;˘ over 2000 Nm torque at the headstock
DL CNC Heavy Box-Way Lathe with Siemens control featuring center width up to 3050 mm
DL CNC 1500 is shown
Specifications DL CNC Tailstock tailstock taper tailstock quill diameter tailstock quill stroke Accuracy positioning accuracy X axis positioning accuracy Z axis repeatability X axis repeatability Z axis Drive Capacities main motor rating motor rating X axis motor rating Z axis total connected load Dimensions / Weight dimensions weight Part No.
1000
1500
3000
MT mm mm
5 100 250
5 100 250
5 100 250
mm mm mm mm
0.02 0.03 0.01 0.02
0.02 0.03 0.01 0.02
0.02 0.04 0.01 0.025
kW kW kW kVA
11 1.5 2.3 17
11 1.5 2.3 17
11 1.5 3.5 18.2
mm kg
3100x1500x1700 3500 180 640
3600x1500x1700 4000 180 641
5100x1500x1700 5000 180 642
For more information and quick online quote requests, please www.knuth.de
99
CN C M achi ni ng
B
CNC Lathes
Numturn ECO with high-quality hand chuck and quick-change tool holder
• Induction-hardened, ground guideways • Longitudinal and transverse movements via high-quality preloaded ball screws and servo drives • Smart central lubrication system for low-maintenance operation • Numturn 420 with servo-drive for main spindle
• Manually transverse the X and Z axes via 2 electronic handwheels • User-oriented cycle interface for easy parts programming turning cycles with many programming options to create a complete parts program • USB port for easy data transfers (Sinumerik 808 D on PC included in standard equipment)
For available options for this machine, visit our website and search for Numturn 320 or Numturn 420 (product search) Standard Equipment: Siemens 808 D MM Plus control, 2 electronic hand-wheels, hydraulic 3-jaw chuck (200 mm diam. for Numturn 420), 3-jaw hand chuck (200 mm diam. for Numturn 420 Eco), hydraulic 3-jaw chuck (160 mm diam. for Numturn 320), 3-jaw hand chuck (160 mm diam. for Numturn 320 Eco), 8-station tool turret (Numturn 420), 6-station tool turret (Numturn 320), quick-change tool holder (Numturn Eco), automatic central lubrication, work lamp, operating tools, operator manual, and programming instructions Specifications Numturn Work area Workpiece length Turning length (max.) Max. turning diam. over bed Max. turning diam. over support X axis travel Z axis travel Headstock Spindle speed Spindle mount Spindle bore Rod capacity Feed X axis rapid feed Z axis rapid feed Tool Carrier Number of tool stations
100
320 mm mm mm mm mm mm
420
450
245 335
238 335
30
60 – 3000 A2-6 66 40
51
4000 6000 6
For the latest specials, please
420 Eco 1000 920 420 230 220 920
3000 A2-5 48
mm/min mm/min Quantity
420
285 320 155
rpm mm mm
320 Eco
60 4000 8000
1
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8
1
Numturn 320 • 420 Powerful CNC Technology for high flexibility and easy handling, available in 4 versions • The Numturn includes hydraulic chucks (160 or 200 mm) with adjustable holding force, and a 6- or 8-station tool turret; Numturn Eco also includes a hand chuck and quick-change tool holder
Specifications Numturn Tailstock Tailstock quill stroke Tailstock taper / tailstock quill diameter Accuracy Positioning accuracy X axis Positioning accuracy Z axis Repeatability X axis Repeatability Z axis Drive Capacities Headstock motor rating Coolant pump motor rating Motor rating Y / Z axis Dimensions/Weight Dimensions (LxWxH) Weight Part No.
320 mm mm
extensive standard equipment
320 Eco 120 MT 4 / Ø 50
420
420 Eco 100 MT 4 / Ø 60
mm mm mm mm
0.012 0.016 0.008 0.01
± 0.006 ± 0.008 ± 0.005 ± 0.008
0.006 0.008 0.005 0.008
kw kw kw
4 0.18 1.6
3.7 0.125 1.6
7.5 0.125 1.5
mm kg
2200 x 1260 x 1750 1800 181 190 181 191
2850 x 15080 x 1750 2750 182 188 182 148
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101
CNC Machining
B
CNC Cycle Lathes
tool towers are easy to traverse on separate guideways
Standard Equipment: Siemens 802 D SL control, 4-jaw independent chuck 3200 mm, chip guard to protect the operator, work space lamp, operating tools, operator manual Options â&#x20AC;˘ rests 600 - 1400 mm 1400 - 2500 mm
Part No. 250 302 250 303
Specifications Vulkan 4K control Working area max. turning diam. over bed max. turning diam. over cross slide max. part weight max. part length chuck diameter max. torque at the lathe chuck max. cutting force at the tool spindle speed (infinitely variable) Z axis travel X axis travel rapid feed Z / X axis Z / X axis feed tool shank dimensions
102
Siemens 802 D SL mm mm tons mm mm Nm kN rpm mm mm mm/min mm/min mm
4000 3000 120 (with rest) 8000 3200 200000 120 (2) 0.4 - 80 8500 1500 2000 1 - 2000 80 x 80
tailstock quill stroke tailstock rapid feed speed Accuracy positioning accuracy Z axis positioning accuracy X axis repeatability Z axis repeatability X axis Drive Capacities main motor rating total connected load Dimensions / Weight overall dimensions (L x W x H) weight Part No.
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mm mm/min
200 2000
mm mm mm mm
0,035 0,08 0,02 0,035
kW kVA
DC 160 240
m tons
16.5 x 6 x 5 260 101 501
Vulkan 4K A new dimension of high-powered machining modular design - customized configuration to meet your requirements • max. turning diameter over bed 4000 mm • max. part weight 120 tons, including rest • part length 8000 mm
• KNUTH Vulkan Heavy-Duty Lathes feature a modular design for customer-specific configurations based on the exact specifications provided by the customer (see Specifications) • from configuration to startup, the machine is designed in close cooperation with the machine manufacturer • controls and drive components as well as mechanical and
• modular design • 2 independent supports • 160 kW headstock motor
electrical components come from renown suppliers and meet international standards • the machine manufacturer will setup the machines at the customer's site and perform the startup • the machine frame features a multi-track bed and a modular design
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103
CN C M achi ni ng
B
Heavy-Duty CNC Lathe
• 2 electronic hand-wheels at the control panel for manual operation ensure easy, quick setup of new workpieces and tools • High-torque drives and preloaded ball screws on all axes • Automatic 2-step gears with 2 infinitely variable speed ranges • Hardened and ground gears for effective power transmission • Powerful main drive motor with 30 kW rating • Heavy-duty 4-station tool holder with automatic tool changing function • Including high-performance coolant system, and central lubrication unit • plus free 1-day training in Wasbek
4-jaw chuck on rear
Standard Equipment: Fanuc 0i-TD control with Manual Guide 0i, two electronic hand-wheels, two 4-jaw faceplate lathe chucks (720 mm diam. - 800 mm for model 3630), automatic 2-step gears, 4-station tool holder, coolant system, central lubrication, mechanical tailstock, work lamp, operating tools, operator manual and programming instructions Options for this machines can be found on our website under TubeTurn CNC (product search) Specifications TubeTurn CNC Working area Turning diameter over bed (max) Turning diam. over cross slide Bed width Center height Machining length (max.) X axis travel Z axis travel Headstock Speed range Spindle bore Feed Rapid feed X / Z axis Tool Carrier Number of tool stations Tailstock Tailstock taper
104
2830
3630
mm mm mm mm mm mm mm
1000 650 600 500 3000 600 2800
1000 620 755 500 3000 610 2800
rpm mm
5 - 450 280
3 - 315 360
mm/min
4000 / 6000
4000 / 6000
Quantity
4
4
MT 6
metric 80
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• Fanuc 0i-TD with Manual Guide 0i • Spindle bores up to 360 mm
TubeTurn CNC
CNC Tube Cut-off Lathes with large spindle bore, dual lathe chuck and Fanuc control • This machine was designed for use in demanding petroleum industry applications and integrates decades of experience • The wide machine bed features large, hardened and ground guideways and high rigidity • Machining lengths up to 3000 mm - expandable to 16000 mm upon request
Specifications TubeTurn CNC Tailstock quill diameter Tailstock quill stroke Accuracy Positioning accuracy X axis Positioning accuracy Z axis Repeatability X axis Repeatability Z axis Drive Capacities Main motor rating Motor rating X axis Motor rating Z axis Total connected load Dimensions / Weight Dimensions Weight Part No.
• Massive headstock with main spindle running in tapered roller bearings, and 2 lathe chuck mounts • Spindle bores 280 and 360 mm (standard) Up to 630 mm through-bore upon request • Control technology with award-winning reliability and many years of experience - Fanuc 0i-Mate TD with Manual Guide 0i
mm mm
2830 120 250
3630 160 300
mm mm mm mm
0.03 0.06 0.12 0.025
0.03 0.06 0.12 0.025
kW kW kW kVA
18.5 2.5 2.5 35
30 3 3 50
mm kg
5800 x 1400 x 1500 8000 180 630
6300 x 2000 x 1750 13000 180 631
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105
CN C M achi ni ng
D
CNC Box-way Lathes
taper turning unit is included
Option
spindle bore from 135 to 225 mm
Steady Rest 320 mm
Part No. 251 055
Standard Equipment: 3-axis position indicator, 4-station tool holder, two 3-jaw lathe chucks 400 mm (TubeTurn 135), 3-jaw lathe chuck 500 mm (TubeTurn 200 & 225), 4-jaw face chuck 520 mm (TubeTurn 200 & 225), coolant system, operator manual Specifications TubeTurn Working area center width turning diameter over bed (max) turning diameter over support (max) X axis travel Z axis travel Headstock speed range headstock torque (max.) lathe chuck diameter spindle bore spindle bore inside chuck Feed X axis rapid feed Z axis rapid feed
106
135
200
225
mm mm mm mm mm
1350 630 350 340 1300
1350 630 350 340 1300
1350 670 390 340 1300
rpm Nm mm mm mm
14 - 750 2700 400 135 133
17 - 300 2050 500 200 197
17 - 300 2050 500 225 223
mm/min mm/min
4000 4000
4000 4000
4000 4000
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TubeTurn
• spindle bore from 135 to 225 mm
Tube Lathe with large spindle bore and dual lathe chuck for long tubes • heavy machine bed made of premium cast-iron with hardened and ground guideways • massive headstock with high-precision spindle running in tapered roller bearings, and 2 lathe chuck mounts on both sides • gears are hardened and ground • high torque at the working spindle ensures high chip removal rates when machining parts with large diameters
• powerful main drive motor with 7.5 to 11 kW power • central, easy to operate control for feeds and thread leads • wide spectrum of inch and metric threads • heavy-duty 4-station tool holder • including high-performance coolant system • taper turning unit with 500 mm turning length
extensive standard equipment
Specifications TubeTurn Tool Carrier number of tool stations tool shank dimensions Tailstock tailstock taper tailstock quill diam. tailstock quill stroke Drive Capacities main motor rating total connected load Dimensions / Weight overall dimensions (LxWxH) weight Part No. with position indicator
135
200
225
qty mm
4 32 x 32
4 32 x 32
4 32 x 32
mm mm
MT 5 100 205
MT 5 100 205
MT 5 100 205
kW kVA
11 12
7.5 9
7.5 9
mm kg
3657 x 1449 x 1393 4100 301 739
3657 x 1449 x 1393 4190 301 740
3657 x 1449 x 1413 4264 301 741
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107
Tur ning
D
Box-way Lathes
Furnished with completely assembled 3-axis position indicator
Standard Equipment for DL E Heavy: 3-axis position indicator, 4-jaw independent chuck (DL E 500 und 620 Serie Ø = 1000 mm DL E 800 series Ø = 1400 mm, DL E 1000 series Ø = 1600 mm), coolant system, steady rest (DL E 500 series 50 - 470 mm, DL E 620 series 50 - 590 mm, DL E 800 and 1000 series 220 - 630 mm), follow rest 50 - 220 mm (except DL E 800 and 1000 series ), halogen work lamp, centers, reducing sleeves, foundation bolts, central lubrication, operating tools, operator manual
rest diameters up to 1100 mm (option for DL E Heavy 1000)
DL E Heavy 620/5000 shown Options B steady rest for series • DL E Heavy 620, 220 - 630 mm Part No. 250 642 • DL E Heavy 800, 260 - 900 mm Part No. 250 644 • DL E Heavy 1000, 500 - 1100 mmPart No. 250 646 Specifications DL E Heavy center width turning diameter - over bed (max) - over support (max) travel - X axis - Z axis - Z1 axis workpiece weight (max.) bed width top-slide swivel range spindle speed (forward/reverse) spindle bore spindle mount feed - X axis - Z axis - Z1 axis rapid feed - X axis - Z axis thread cutting - metric - diametric - module - Whitworth tailstock quill taper diam. tailstock quill stroke tailstock cross adjustment headstock motor rating / voltage overall dimensions (LxWxH) weight Part No. with position indicator
108
mm mm mm mm mm mm kg mm rpm mm mm/U mm/U mm/U mm/min mm/min mm DP mm GPZ mm mm mm kW / V m kg
500/1500 1500
follow rest for series • DL E Heavy 800, 50 - 220 mm • DL E Heavy 1000, 50 - 220 mm
500/3000 500/5000 3000 5000 1000 650 510 1300 2800 4800 300 6000 755 ± 180° 3,15 - 315 (21) / 3,15 - 400 (12) 130 ISO A2-15 0,064 - 12 0,032 - 6 0,016 - 3 1870 3740 1 - 120 (45) 30 - 1/4 (42) 0,5 - 60 (46) 0,5 - 60 (48) metrisch 80 / 160 300 ± 2,5 22 / 400 4,6 x 1,85 6,1 x 1,81 8,1 x 1,81 x 1,79 x 1,79 x 1,79 9350 10850 12650 300 499 300 500 300 502
500/8000 8000
7800
11,1 x 1,81 x 1,79 16100 300 504
620/1500 1500
Part No. 250 643 Part No. 250 645
620/3000 620/5000 3000 5000 1250 900 630 1300 2800 4800 300 6000 755 ± 180° 3,15 - 315 (21) / 3,15 - 400 (12) 130 ISO A2-15 0,064 - 12 0,032 - 6 0,016 - 3 1870 3740 1 - 120 (45) 30 - 1/4 (42) 0.5 - 60 (46) 0,5 - 60 (48) metrisch 80 / 160 300 ± 2,5 22 / 400 4,6 x 1,81 6,1 x 1,88 8,1 x 1,88 x 1,79 x 1,92 x 1,92 9750 11550 13300 300 505 300 506 300 508
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620/8000 8000
7800
11,1 x 1,88 x 1,92 16800 300 510
DL E Heavy
C Machines with center heights up to 1,250 mm and center width up to 20,000 mm upon request
130 mm spindle bore, large turning diameter and center widths up to 8000 mm • powerful 22-kW motor ensures very high chip removal capacity • induction hardened and ground guideways • large spindle bearings
• overload clutch is mounted inside apron • a heavy, large cast-iron body and machine bed with strong ribbing reduce vibrations to a minimum • Joystick control for X and Z axis feed is mounted directly to support • hand lever for tailstock adjustment (only on machines with a center width above 3000 mm) • separate rapid feed motor for X and Z axis • sturdy multi-disk clutch for headstock drive
extensive standard equipment
Specification DL E Heavy center width turning diameter - over bed (max) - over support (max) travel - X axis - Z axis - Z1 axis workpiece weight (max.) bed width top-slide swivel range spindle speed (forward/reverse) spindle bore spindle mount feed - X axis - Z axis - Z1 axis rapid feed - X axis - Z axis thread cutting - metric - diametric - module - Whitworth tailstock quill taper diam. tailstock quill stroke tailstock cross adjustment headstock motor rating / voltage overall dimensions (LxWxH) weight Part No. with position indicator
mm mm mm mm mm mm kg mm rpm mm mm/U mm/U mm/U mm/min mm/min mm DP mm GPZ mm mm mm kW / V m kg
800/3000 3000
800/5000 800/8000 5000 8000 1600 1280 820 2800 4800 7800 200 6000 970 ± 180° 2,5 - 250 (21) / 3,15 - 250 (12) 130 ISO A2-15 0.064 - 12 0.032 - 6 0.016 - 3 1870 3740 1 - 120 (45) 30 - 1/4 (42) 0,5 - 60 (46) 0,5 - 60 (48) metrisch 80 / 160 300 ± 2,5 22 / 400 6,04 x 2,06 8,04 x 2,06 11,04 x 2,06 x 2,23 x 2,23 x 2,23 12900 16200 21020 300 512 300 514 300 516
1000/2000 2000
1800
5,2 x 2,2 x 2,4 13000 300 518
1000/3000 1000/5000 3000 5000 2000 1600 1020 2800 4800 200 10000 1100 ± 180° 2 - 200 (21) / 2,5 - 200 (12) 130 ISO A2-15 0.064 - 12 0.032 - 6 0.016 - 3 1870 3740 1 - 120 (45) 30 - 1/4 (42) 0,5 - 60 (46) 0,5 - 60 (48) MT6 / 200 300 ± 2,5 30 / 400 6,1 x 2,2 8,1 x 2,2 x 2,4 x 2,4 18500 23200 300 519 300 520
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1000/8000 8000
7800
12,92 x 2,38 x 2,51 30080 300 522
109
Tur ning
Universal Heavy-Duty Lathe
• Manual 4-step auxiliary gearbox, premium frequency drive technology combined with main spindle motor ratings up to 18.5 kW allow exact tuning of speed and torque for heavy-duty machining • Central, easy to operate control for feeds and thread leads • The auxiliary gearbox features a wide spectrum of diametric, inch, module, and metric threads • Support and top slide are designed for high cutting forces • Joystick control for X and Z feeds is mounted directly to support • Rapid feed for X and Z axis allow quick support positioning and less down-time • Adjustable overload clutch in apron protects the feed mechanics from damages and failures
Support with top slide Standard Equipment: 3-axis position indicator, 4-jaw faceplate chuck Ø 800 mm (DL S 425), 4-jaw faceplace chuck Ø 1000 mm (DL S 515), 4-station tool holder, steady rest 40 - 350 mm (except 425/1500 S and 515/1500 S), follow rest 30 - 120 mm (except 425/1500 S and 515/1500 S), steady center, reducing sleeve, chuck guard, support guard, coolent system, work lamp, operating tool, operator manual
Options DL 425 S: • Motorized tailstock movement • 3-jaw chuck (500 mm) • Rest (100 - 520 mm) • Taper turning feature • Coolant concentrate 5 L
Part No.
Part No. DL 515 S: • Motorized tailstock movement • 3-jaw chuck (500 mm) • Rest (300 - 720 mm) • Taper turning feature • Coolant concentrate 5 L
251 157 251 158 251 156 251 155 103 184
251 161 251 162 251 160 251 159 103 184
For additional options for this machines, visit our website and search for DL S (product search) Specifications DL Center width Turning diameter over bed Turning diameter over support Turning diameter over bridge X axis travel Z axis travel Z1 axis travel Tool dimensions Max. part weight Bridge length Bed width Speed range Spindle bore Spindle mount X axis feed Z axis feed Z1 axis feed X axis rapid feed
110
mm mm mm mm mm mm mm mm kg mm mm rpm mm mm/min mm/min mm/min mm/min
425/1500 S 1500
1380
425/3000 S 3000
425/4000 S 4000 850 520 1150 600 2800 3800 250 32 x 32 4000 470 600 5 - 630 100 A2 - 11 (64) 0.04 - 4.8 (64) 0.08 - 9.6 (64) 0.02 - 2.4 1800
425/5000 S 5000
515/1500 S 1500
4800
1380
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515/3000 S 515/4000 S 3000 4000 1000 720 1350 600 2800 3800 250 32 x 32 4000 470 600 5 - 630 100 A2 - 11 (64) 0.04 - 4.8 (64) 0.08 - 9.6 (64) 0.02 - 2.4 1800
515/5000 S 5000
4800
extensive standard equipment
DL S
High workpiece weights, superior machining power, and simple handling • Extra heavy, wide machine bed with heavy ribbing and onepiece mono-block construction • Induction-hardened and ground guide slots ensure long-term accuracy and minimum wear
Specifications DL Z axis rapid feed Top-slide swivel range Tapping - metric Tapping- inch Thread cutting, module Thread cutting, diametric Tailstock quill taper diam. Tailstock quill stroke Main motor rating Feed motor rating Coolant system motor rating Total connected load Voltage Dimensions (LxWxH) Weight Part No. with position indicator
425/1500 S
425/5000 S
515/1500 S
3650x1500
425/3000 S 425/4000 S 3640 90° (56) 1 - 120 (56) 30 - 1/4 (56) 0.5 - 60 (56) 60 - 0.5 MT 6 / Ø 120 250 15 1.1 0.15 20 400 5150x1500 6150x1500
7150x1500
x1500 4300 301 510
x1500 5900 301 511
x1500 8300 301 513
mm/min mm mm DP mm mm kW kW kW kVA V mm kg
• Massive headstock with high-precision main spindle on a tapered roller bearing with 100 mm spindle bore for excellent stability under heavy loads • Very quiet operation at maximum spindle speed • All guideways are generously sized and gears are hardened and ground
x1500 6800 301 512
3650x1500
515/3000 S 515/4000 S 3640 90° (56) 1 - 120 (56) 30 - 1/4 (56) 0.5 - 60 (56) 60 - 0.5 MT 6 / Ø 120 250 18.5 1.1 0.15 23 400 5150x1500 6150x1500
7150x1500
x1600 5600 301 514
x1600 6800 301 515
x1600 9500 301 517
x1600 8400 301 516
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515/5000 S
111
Tur ning
C
Universal Heavy-Duty Lathe
112
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extensive standard equipment
weight Part No. incl. position indicator
rapid feed (longit./transv) max. cross-slide travel max. top-slide travel top-slide swivel range tapping - metric - whitworth - module - diametric tailstock taper / Ø tailstock quill stroke tailstock cross adjustment motor rating / voltage overall dimensions (LxWxH)
Specifications Sinus center width max. turning Ø over bed max. turning Ø over support max. turning Ø w/o bridge bridge length bed width spindle speed (steps) spindle bore Ø spindle mount / taper longitudinal feeds transverse feeds
kg
mm TPI mm DP mm mm mm kW/V mm
m/min mm mm
mm/rev mm/rev
mm mm mm mm mm mm rpm mm
4/2 368 230 45° (54) 0,45 - 120 (54) 0,44 - 80 (46) 0,25 - 60 (42) 0,88 - 160 MT 5 / 90 235 ± 12,5 7,5 / 400 3210 x 1230 x 1600 2700 300 010
4/2 368 230 45° (54) 0,45 - 120 (54) 0,44 - 80 (46) 0,25 - 60 (42) 0,88 - 160 MT 5 / 90 235 ± 12,5 7,5 / 400 3707 x 1230 x 1595 2900 300 011
330/2000 D 2000 660 440 900 320 400 25 - 1600 (16) 105 D1-8 / MT5 (25) 0,044 - 1,48 (25) 0,022 - 0,74 4/2 368 230 45° (54) 0,45 - 120 (54) 0,44 - 80 (46) 0,25 - 60 (42) 0,88 - 160 MT 5 / 90 235 ± 12,5 7,5 / 400 4707 x 1230 x 1595 3300 300 012
330/3000 D 3000 660 440 900 320 400 25 - 1600 (16) 105 D1-8 / MT5 (25) 0,044 - 1,48 (25) 0,022 - 0,74 4/2 420 230 90° (54) 0,45 - 120 (54) 7/16 - 80 (46) 0,25 - 60 (42) 0,88 - 160 MT 5 / 90 235 ± 11 7,5 / 400 3240 x 1140 x 1140 3220 300 015
4/2 420 230 90° (54) 0,45 - 120 (54) 7/16 - 80 (46) 0,25 - 60 (42) 0,88 - 160 MT 5 / 90 235 ± 11 7,5 / 400 3740 x 1140 x 1910 3505 300 013
400/2000 D 2000 800 570 1035 250 400 25 - 1600 (16) 105 D1-8 / MT5 (25) 0,044 - 1,48 (25) 0,022 - 0,74 4/2 420 230 90° (54) 0,45 - 120 (54) 7/16 - 80 (46) 0,25 - 60 (42) 0,88 - 160 MT 5 / 90 235 ± 11 7,5 / 400 4740 x 1140 x 1910 3870 300 014
400/3000 D 3000 800 570 1035 250 400 25 - 1600 (16) 105 D1-8 / MT5 (25) 0,044 - 1,48 (25) 0,022 - 0,74
• overload protection for feed shaft and leadscrew • rapid feed
400/1500 D 1500 800 570 1035 250 400 25 - 1600 (16) 105 D1-8 / MT5 (25) 0,044 - 1,48 (25) 0,022 - 0,74
large parts • manual central lubrication • multi-disk clutch for soft starts when working with heavy parts • automatic lubrication of headstock and main gears • protected leadscrew
330/1500 D 1500 660 440 900 320 400 25 - 1600 (16) 105 D1-8 / MT5 (25) 0,044 - 1,48 (25) 0,022 - 0,74
• removable bridge for machining of large parts with diameters up to 1035 mm • high precision and quiet operation even at maximum loads • heavy, large bed • hardened guideways (>HB 400) • 105 mm spindle capacity for machining of
Precision Lathe with large center height and spindle bore of 105 mm, including taper turning and assembled 3-axis position indicator
Sinus D
Precision Lathes
C
Taper turning feature (included)
Quick change tool holder (included)
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113
Sinus D 330/2000 shown
Total Price including 3-axis position indicator (assembled) (Product Search)
Tur ning
For available options for this machine, visit our website and search for Sinus D
Standard Equipment: 3-axis position indicator, 3-jaw chuck Ø 315 mm, 4-jaw independent chuck Ø 400 mm, face plate Ø 450 mm, dog plate, quick change tool holder, quick change tool holder head, fixed splash guard (wall), steady rest, live rest, taper turning unit, chuck guard, LED work lamp, reducing sleeve, dead centers, operating tools, operator manual
Turnado with infinitely variable speed adjustment: • Back gearing, first-class control technology and a powerful headstock motor allow a wide range of speeds and high torque for powerful machining • Very quiet operation at maximum spindle speed • Max. speed for the Turnado 230 series is 3000 rpm (infinitely variable) • The extensive features of the X.Pos Position Indicator are complemented by a speed display and vconst (constant speed) function. During face turning, the spindle speed automatically adapts to the changing workpiece diameter – the constant cutting speed at the cutting edge of the turning tool ensures superior turning results with a quality comparable to CNC lathes.
Faceplate is included
Standard Equipment: 3-axis position indicator, 3-jaw chuck Ø 250 mm (Turnado 230), 3-jaw chuck Ø 320 mm (Turnado 280), 4-jaw face plate chuck Ø 300 mm (Turnado 230), 4-jaw face plate chuck Ø 400 mm (Turnado 280), face plate Ø 350 mm (Turnado 230), face plate Ø 450 mm (Turnado 280), quick-action tool holder head, quick-action tool changer, coolant system, steady and follow rests, stop spindle, splatter guard, chuck guard, foot brake pedal, halogen work lamp, reducing sleeve, steady center, thread gauge, operating tools, operator manual Constant cutting speed for a flawless surface throughout Options • 4-jaw lathe chuck 250 mm for Turnado 230 • 4-jaw lathe chuck 250 mm for Turnado 230* • 4-jaw lathe chuck 315 mm for Turnado 280 • 4-jaw lathe chuck 250 mm for Turnado 280* • 4-jaw lathe chuck 315 mm for Turnado 280* • Live centers MT 4 (Turnado 230) • Live centers MT 5 (Turnado 280)
Part No. 116 624 146 477 116 625 146 473 146 483 106 755 106 760
• • • • • •
Oscillation element LT 33 (per unit) for Turnado 230 Oscillation element LT 55 (per unit) for Turnado 280 Clamped turning tool set 25 mm Indexable insert set, 25 mm, 30 pieces Power Worker chip lift-off device Coolant concentrate 5 L
103 321 103 322 108 670 108 675 123 040 103 184
For additional options for these machines, please visit our website and search for Turnado (product search)
* with infinitely variable speed adjustment
Specifications Turnado 230/1000 230/1500 230/2000 Center width mm 1000 1500 2000 Max. turning diam. over bed mm 460 - over support mm 224 - over bridge mm 690 Bridge length mm 155 Bed width mm 300 Spindle speed - with position indicator (qty/range) rpm (12) 25 - 2000 - with infinitely variable speed adjustment rpm L 30-600 / H 600-3000 Spindle bore mm 58 Spindle mount / taper Camlock D1-6 / MK 6 Longitudinal / transverse feeds mm/rev 0,031 - 1,7 / 0,014 - 0,784 Max. cross-slide travel, X mm 285 Max. top-slide travel, Z1 mm 128 Top-slide swivel range ± 52° Thread-cutting - metric mm (47) 0,1 - 14 - Whitworth TPI (60) 2 - 112 - module mm (39) 0,1 - 7 - diametric DP (50) 4 - 112 Tailstock quill taper / Ø mm MK 4 / 60 Tailstock quill stroke mm 120 Tailstock cross adjustment mm ± 13 Motor rating / voltage kW / V 5,5 / 400 Motor rating with infin. variable speed adjust. kW / V 7,5 / 400 Dimensions (LxWxH) mm 2200x1080 2750x1080 3250x1080 x1340 x1340 x1340 Weight kg 1720 1970 2100 Part No. with position indicator 320 555 320 558 320 557 Part No. with posi. ind. & infin. variable speed adjust.
114
320 570
320 571
320 575
280/1500 1428
280/2000 1928 560 355 785 170 350
280/3000 2928
(12) 25 - 1600 L 25-200 / H 200-1600 80 Camlock D1-8 / MK 7 0,059 - 1,646 / 0,020 - 0,573 316 130 ± 52° (47) 0,2 - 14 (60) 2 - 112 TPI (39) 0,1 - 7 (50) 4 - 112 MK 5 / 75 180 ± 12 5,5 / 400 7,5 / 400 2840x1150 3340x1150 4340x1150 x1460 x1460 x1460 2370 2720 3430 320 559 320 560 320 561 320 572
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320 573
320 574
Turnado 230 • 280 A proven classic offered in 2 designs: available with manual transmission, or with variable speed drive and constant cutting speed (V-const)
extensive standard equipment
Including 3-axis position indicator and stop spindle, completely assembled
Turnado 230/1000 with 3-axis position indicator and inf. variable speed adjustment
• Low price and lasting value • Convenient layout of control panel with ergonomically located selectors • Camlock spindle mount D1-6 and D1-8 • Wide bed, ground and hardened, with solid onepiece cast-iron base • Tailstock can be moved sideways for taper turning • Large number of thread leads • Removable bridge for machining of large diameters • Stop spindle with four adjustable linear stops Rest and steady plus quick-action tool holder included in standard package
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115
Tur ning
F
Lead Screw and Feed Shaft Lathe
116
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For additional options for this machine, visit our website and search for Compass (product search)
Standard Equipment: 3-axis-position indicator, 3-jaw chuck Ø 250 mm, 4-jaw face plate chuck Ø 320 mm, face plate Ø 400 mm, dog plate, change gears, quick change tool holder head, coolant system, steady and follow rest, chip tray, splatter guard, chuck guard, foot brake pedal, halogen work lamp, reducing sleeve, steady center, operating tools, operator manual
• stable, very rigid cast iron frame with heavy deadweight • wide prismatic guideways, induction case hardened and precision ground • removable bridge allows machining of large diameter workpieces • to ensure maximum accuracy and smooth operation at high speeds the main spindle is dynamically balanced and supported by adjustable precision bearings • quick chuck changing and many options using the ASA D1-6 spindle mount acc. to DIN 55029 • accuracy tested according to DIN 8606, best surface roughness of 1.6 μm / N7 acc. to DIN1302 • large spindle capacity allows for high machining variability • quick change tool holder system allows for fast tool changing • a steady and a follow rest stabilize long workpieces • infinitely variable slip clutch mounted directly to the support allows for easy working with stops • reliable lubrication of the guideways through central lubrication mounted inside the apron • includes time-saving foot brakes
weight Part No. with position indicator
Specifications Compass B Working area Center width Max. turning diam. - over bed - over support - over bridge bridge length bed width X-axis travel Z1-axis travel top-slide swivel range Main spindle spindle speeds spindle bore spindle mount / taper Camlock spindle taper Feed feed X-axis feed Z-axis Thread Cutting - metric - modul - whithworth - diametral Tailstock tailstock quill taper diam. tailstock quill stroke tailstock cross adjustment Drive capacity motor rating / voltage Dimensions / Weight overall dimensions (LxWxH)
Conventional Compass Series Lathes fulfill highest feature and precision demands at a low price
Compass B 200 • 250
Universal Lathe
400 225 530 320 330 330 130 360° (15) 22 - 1800 65 D1-6 MK 5 0,036 - 2,019 0,072 - 4,038 0,5 - 28 0,25 - 1,75 1 - 56 16 - 112 MK 5 / 65 120 ±5 5,5 / 400 2900 x 1130 x 1800 2240 301 901
mm mm mm mm mm mm mm
min-1 mm
mm/min mm/min mm mm
mm mm mm kW / V mm kg
DP
1500
mm
200/1500
3460 x 1130 x 1800 2500 301 902
5,5 / 400
MK 5 / 65 120 ±5
0,5 - 28 0,25 - 1,75 1 - 56 16 - 112
0,036 - 2,019 0,072 - 4,038
(15) 22 - 1800 65 D1-6 MK 5
400 225 530 320 330 330 130 360°
2000
200/2000
2900 x 1130 x 1800 2300 301 904
5,5 / 400
MK 5 / 65 120 ±5
0,5 - 28 0,25 - 1,75 1 - 56 16 - 112
0,036 - 2,019 0,072 - 4,038
(15) 22 - 1800 65 D1-6 MK 5
500 325 630 320 330 330 130 360°
1500
250/1500
One Lathe for Single - Part and Batch Production including 3-axis position indicator
3460 x 1130 x 1800 2610 301 905
5,5 / 400
MK 5 / 65 120 ±5
0,5 - 28 0,5 - 3,5 1 - 56 8 - 56
0,036 - 2,019 0,072 - 4,038
(15) 24 - 1600 80 D1-8 MK 5
500 325 630 320 330 330 130 360°
2000
250/2000
C
Tur ning Compass B 250/1500 is shown
extensive standard equipment For more information and quick online quote requests, please www.knuth.de
117
Ø = 100mm
• the extensive features of the X.Pos Position Indicator (catalog page 298) are complemented here with a digital speed indicator and an easy to program auxiliary function Constant speed - During face turning, the spindle speed automatically adapts to the changing workpiece diameter – the constant cutting speed at the cutting edge of the turning tool ensures superior turning results with a quality comparable to CNC lathes
Ø = 80mm
The cutting speed selected by the operator...
Ø = 20mm
... will be held constant by automatically controlling the spindle speed ...
... up to a maximum speed of 3000 rpm.
Standard Equipment: 3-axis position indicator, 4-jaw chuck (250 mm diam.), face place with 350 mm diam., change gears, quick change tool holder head, quick change tool holder, coolant system, steady and follow rests, turret stop, micrometer stop, chip tray, splatter guard, support shield, chuck guard, foot brake pedal, halogen work lamp, thread gauge, operating tools, operator manual
Options • 3-jaw chuck, Ø 200 mm Camlock 1-6, 4000 rpm • 4-jaw chuck, Ø 200 mm Camlock 1-6, 4000 rpm • Live center MT 4 • Oscillation element LK 33 (per piece) • Clamped turning tool set 16/20/24 mm, 9-pc • Indexable insert set 16/20/24 mm, 30-pc • Indexable insert set, 25 mm, 30 pieces • Coolant concentrate 5 l • Power Worker chip lift-off device • Turret MT 4 • Knurl holder • Knurling tool kit, angled • Quick-adjusting spindle bore stop, size 6 • Accessory-Set MT 4 8-pc.
Part No. 146 372 146 472 106 755 103 321 108 780 108 782 108 675 103 184 123 040 105 050 108 520 108 521 103 020 104 594
For available options for this machine, visit our website and search for V-Turn (Product Search) Specifications V-Turn center width max. turning diam. - over bed - over support - over bridge bridge length bed width spindle speeds (range) spindle bore spindle mount / taper longitudinal feeds transverse feeds max. cross-slide travel max. top-slide travel
118
mm mm mm mm mm mm rpm mm Camlock
mm/rev mm/rev mm mm
410/1000 1000
410/1500 1500
410 255 580 250 250 L 30 - 550 H 550 - 3000 52 D1-6 / MT 6 0,05 - 1,7 0,025 - 0,85 210 140
410 255 580 190 250 L 30 - 550 H 550 - 3000 52 D1-6 / MT 6 0,05 - 1,7 0,025 - 0,85 210 140
top-slide swivel range tapping - metric mm - whitworth - module mm - diametric DP tailstock quill taper diam. / Ø mm tailstock quill stroke mm tailstock cross adjustment mm motor rating / voltage kW/V dimensions (LxWxH) mm weight kg Part No. inc. position indicator
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± 45°
± 45°
(39) 0,2 - 14 (45) 2 - 72 (18) 0,3 - 3,5 (21) 8 - 44 MT 4 / 50 120 ± 13 5,5 / 400 1940 x 1060 x 1360 1550 300 820
(39) 0,2 - 14 (45) 2 - 72 (18) 0,3 - 3,5 (21) 8 - 44 MT 4 / 50 120 ± 13 5,5 / 400 2042 x 810 x 1350 1800 300 821
V-Turn 410 Convincing Price and Performance! With infinitely variable speed adjustment and constant cutting speed
F • Speeds up to 3000 rpm • Constant cutting speed
extensive standard equipment
Shown with optional accessories
• a heavy ribbed machine bed and a massive one-piece cast-iron frame provide the solid basis for this machine • wide, hardened and ground guideways ensure superior turning results and long life • large spindle bearings and high-precision headstock ensure excellent concentricity • headstock gears and shafts are hardened and ground for quiet operation und constant speed • 5.5 kW headstock motor ensures powerful machining • spindle speeds are infinitely variable from 30 to 550 and 550 to 3000 rpm • micrometer and turret stop are included • integrated central lubrication at the support for low maintenance Quick change tool holder
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119
Tur ning
Precision Lathes
D
Universal Lathe
DM 1000 A
extensive standard equipment
Our long-standing proven and constantly improved classic
• Heavy-duty bed with large dimensions, hardened and precision-ground, removable bridge • Large headstock in a solid bearing with Camlock D1/6
• All gears and shafts are hardened and ground and run in an oil-bath • Foot brakes for instant stop and shut-down of the headstock • Manual central lubrication
Standard Equipment: 3-axis position indicator, 3-jaw chuck Ø 250 mm, 4-jaw face plate chuck Ø 320 mm, face plate Ø 520 mm, change gears, quick change tool holder, quick change tool holder head, leadscrew cover, coolant system, steady and follow rests, splatter guard, chuck guard, foot brake pedal, LED work lamp, reducing sleeve, 2 steady centers, operating tools, operator manual Options • 4-jaw lathe chuck 250 mm • Live center MT 4
Part No. 116 624 106 755
Specifications DM 1000 A center width max. turning diam. - over bed - over support - over bridge bridge length bed width spindle speeds (number/range) spindle bore spindle mount / taper longitudinal feeds transverse feeds max. cross-slide travel max. top-slide travel
120
mm
1000
mm mm mm mm mm rpm mm
400 240 580 200 290 (12) 30 - 1600 52 Camlock D1-6 /MT6 0,039 - 1,1 0,055 - 0,1 225 140
mm/r mm/r mm mm
• Oscillation element LT 33 • Clamped turning tool set 25 mm • Coolant concentrate 5 L
top-slide swivel range tapping - metric - whitworth - module - diametric tailstock quill taper diam. tailstock quill stroke tailstock cross adjustment motor rating / voltage dimensions (LxWxH) weight Part No. incl. position indicator
103 321 108 670 103 184
± 45° mm mm DP mm mm mm kW / V mm kg
For more information current prices, please www.knuth.de
(25) 0,5 - 20 (35) 80 - 1 3/4 (24) 0,25-10 (30) 160-3 1/2 MT4 / 60 130 ± 10 5,5 / 400 2180 x 970 x 1280 1450 320 612
Basic Plus
extensive standard equipment
A lot of machine for a low price
• cast-iron bed, heavily ribbed • induction-hardened and precision ground tracks • headstock with camlock D1-4" mount, bore diam. 38 mm, run in 2 adjustable
precision tapered roller bearings • tracks adjustable via tapered gibs • tailstock can be moved ± 10 mm for taper milling
Standard Equipment: position indicator, 3-jaw chuck Ø 160 mm, 4-jaw face plate chuck Ø 200 mm, face plate Ø 250 mm, quick change tool holder, quick change tool holder head, steady and follow rests, chip tray, splatter guard, chuck guard, base, change gears, reducing sleeves, steady centers, thread gauge, operating tools, operator manual For available options for this machine, please visit our website and search for Basic Plus (Product Search)
turret (option) Specifications Basic Plus center width max. turning diam. - over bed - over support - over bridge bed width spindle speeds (number/range) spindle bore spindle mount / taper longitudinal feeds transverse feeds max. cross-slide travel
mm
810
mm mm mm mm rpm
300 178 430 180 (9) 60 - 1550
mm
38 Camlock D1-4 / MK 4 0,052 - 1,392 0,014 - 0,38 175
mm/r mm/r mm
max. top-slide travel top-slide swivel range tapping - metric - whitworth tailstock quill taper diam. tailstock quill stroke tailstock cross adjustment motor rating / voltage dimensions (LxWxH) weight Part No. incl. position indicator
mm
95 ± 60°
mm
(26) 0,4 - 7 (34) 4 - 56 MK 3 / 32 100 ± 10 1,1 / 400 1600 x 750 x 1270 520 300 809
mm mm mm kW / V mm kg
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121
Tur ning
F
Mechanics Lathe
F
Lathe
Basic 180 Super
extensive standard equipment
Precise tool shop lathe machine at a low price
• cast-iron bed, heavily ribbed • all tracks are induction-hardened and precision ground • headstock with D1-4" mount, bore diam. 38 mm, run in 2 adjustable tapered roller bearings • all gears are made of Cr-Ni steel, hardened, precision ground, with oil bath lubrication
• powerful main drive (2.4 kW), including base frame • slides are adjustable via tapered gibs • tailstock can be moved ± 10 mm for taper turning • closed cooling circuit
Standard Equipment: position indicator, 3-jaw chuck Ø 160 mm, 4-jaw face plate chuck Ø 200 mm, face plate Ø 320 mm, quick change tool holder, quick change tool holder head, coolant system, steady and follow rests, chip tray, splatter guard, chuck guard, foot brake pedal, base, micrometer longitudinal stop, change gears, reducing sleeves, steady center, thread gauge, operating tools, operator manual For available options for this machine, please visit our website and search for Basic 180 Super (Product Search)
5C Collet Chuck (optional) Specifications Basic 180 Super center width max. turning diam. - over bed - over support - over bridge bridge length bed width spindle speeds (number/range) spindle bore spindle mount / taper longitudinal feeds transverse feeds max. cross-slide travel
122
mm
1000
mm mm mm mm mm rpm mm
356 220 506 206 206 (16) 45 - 1800 38 Camlock D1-4 / MT 5 0,043 - 0,653 0,015 - 0,220 178
mm/r mm/r mm
max. top-slide travel top-slide swivel range tapping - metric - whitworth tailstock quill taper diam. tailstock quill stroke tailstock cross adjustment motor rating / voltage dimensions (LxWxH) weight Part No. incl. position indicator
For the latest specials, please www.knuth.de
mm
92 ± 50°
mm
(37) 0,4 - 7 (28) 4 - 56 MT 3 / 45 120 ± 10 1,5/2,4 / 400 1945 x 785 x 1204 880 300 805
mm mm mm kW / V mm kg
• Speed up to 3000 rpm • Consistent cutting speed
Basic 180 V Cost-effective precision lathe provides consistent cutting speed: Vconst!
extensive standard equipment
• speed adapts to the part radius - consistent track speed ensures uniform quality finish at any diameter • position indicator with speed display • infinitely variable spindle speed on 2 gear levels Standard Equipment: 3-axis position indicator, 4-jaw faceplate chuck Ø 200 mm, faceplate Ø 320 mm, change gears, quick change tool holder head, quick change tool holder, coolant system, steady rest and follow rest, chip collection tray, splatter guard, chuck guard, foot brakes, base, halogen work lamp, axial micrometer stop, reducing sleeve, dead center, thread gauge, operating tools, operator manual
Consistent cutting speed Vconst. Shown with optional accessories: Specifications Basic 180 V center width max. turning diam. - over bed - over support - over bridge bridge length bed width spindle speed (inf. variable) (range) spindle bore spindle mount/taper longitudinal feeds transverse feeds
• 3-jaw chuck Ø 160 mm Camlock 1-4“ 4500 rpm • 4-jaw chuck Ø 160 mm Camlock 1-4“ 4500 rpm
mm
1000
mm mm mm mm mm rpm
356 220 506 206 206 L 30 - 550 H 550 - 3000 38 Camlock D1-4 / MT 5 0.043 - 0.653 0.015 - 0.220
mm mm/rev mm/rev
Part No. 146 378 Part No. 116 600
max. cross slide travel compound travel swivel range - compound tapping - metric - whitworth tailstock quill taper/ -Ø tailstock quill stroke tailstock transverse adjustment motor rating/voltage dimensions (LxWxH) weight Part No. incl. position indicator
mm mm
178 92 ± 50°
mm
(37) 0,4 - 7 (28) 4 - 56 MT 3 / 45 120 ± 10 4 / 400 1945 x 785 x 1204 880 300 807
mm mm mm kW / V mm kg
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123
Tur ning
F
Mechanics Lathe
F
Mechanics Lathe
Basic 170 Super
max. spindle speed 2000 rpm
Solid Precision Bench Lathe with large center width
• hardened and ground headstock gears • adjustable headstock bearing • oil-bath lubricated main drive and feed gear • shift gear system to change feed direction • cast-iron bed, double v-guide, hardened and ground
extensive standard equipment
• interlocking feature prevents simultaneous advance of leadscrew and feed shaft • oil-bath lubricated main drive and feed gear
Standard Equipment: 3-axis position indicator, 3-jaw chuck Ø 160 mm, 4-jaw face plate chuck Ø 200 mm, face plate Ø 320 mm, quick change tool holder, quick change tool holder head, steady and follow rests, splatter guard, chuck guard, foot brake pedal, base, halogen work lamp, steady center, operating tools, operator manual steady rest (standard)
For available options for this machine, please visit our website and search for Basic 170 Super (Product Search)
Specifications Basic 170 Super center width max. turning diameter - over bed - over support - over bridge bridge length bed width spindle speeds (number/range) spindle bore spindle mount / taper longitudinal feeds transverse feeds max. cross-slide travel
124
mm
1000
mm mm mm mm mm rpm mm
330 198 470 210 187 (8) 70 - 2000 38 Camlock D1-4 / MT 5 0,052 - 1,392 0,014 - 0,38 170
mm/r mm/r mm
max. top-slide travel top-slide swivel range tapping - metric - whitworth tailstock quill taper diam. tailstock quill stroke tailstock cross adjustment motor rating / voltage dimensions (LxWxH) weight Part No. incl. position indicator
mm
95 ± 360°
mm
(26) 0,4 - 7 (34) 4 - 56 MT 3 / 33 100 ± 10 1,5 / 400 1830 x 680 x 1320 520 300 815
mm mm mm kW / V mm kg
For more information current prices, please www.knuth.de
Basic 170 Proven in countless workshop installations now even more universal
All-In-One machines have gained increased popularity in recent years, not only in the field of model construction, but also in many other areas of application, like Service and Repair Operations. The Basic 170 Super MT combines two machines in one and is fully equipped for use in virtually any application. The milling unit is mounted to a custom reinforced machine bed and provides the following features: • Rigid column and compact size with heightadjustable gear head
Super MT extensive standard equipment
• Manual transmission with wide speed range from 52 to 2180 rpm across 8 steps • 400 V drive with excellent torque and performance under load • An MT3 spindle mount accommodates a wide variety of drilling and milling tools • A 60 mm quill stroke allows deep hole drilling • Micro-adjustments of quill stroke for precise feeds on Z axis for milling processes • Head swivels 90-º to the left and to the right, and the entire unit swivels around the column
For additional options for this machine, visit our website and search for Basic 170 Super MT (product search)
Standard Equipment: See page 124
Specifications Basic 170 Super MT Lathe Milling unit Quill stroke mm Spindle mount rpm Speed range rpm
Max. drill capacity Max. milling capacity Vertical swivel range Horizontal swivel range Motor rating / voltage Part No.
see page 124 60 MT 3 Low 52-570 High 200-2180 (8)
mm mm
kW / V
13 19 ± 90° 360° 0,37 / 400 300 816
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125
Tur ning
F
Mechanics Lathe with Milling Unit
Turret Lathe
HRD 42PF • HRD 60PF High productivity, easy handling – the ideal option for series production
Drilling with the HRD HRD 60PF shown
• infinitely adjustable speed across two gear steps • a powerful drive motor (5.5 kW) provides plenty of power at all speed levels • fine speed adjustments from 120 to 2000 rpm • automatic tool turret change-over and single-lever operation against adjustable end stops allow short machining times and maximum repeatability • minimized downtimes when using the bar feeding feature and cut-off unit Standard Equipment: coolant system, bar feeder, collet chuck Specifications max. part - round - hexagonal - square collet mount travel - axial slide - cross slide
126
HRD 42PF
HRD 60PF
mm mm mm Ø
42 36 30 30, 42
60 51 41 42, 60
mm mm
90 100
90 100
Pneumatic collet clamping with 5.8 bar pressure; uses 0.15 l air per clamping
Collet mount Ø 30 mm Ø 42 mm Ø 60 mm F collet diameter (1 mm increm.) 03 - 30 mm 03 - 42 mm 03 - 60 mm Part No. 116 2+Ø 116 1+Ø 116 0+Ø
- turrent slide - cut-off slide main rating 400V spindle speed coolant pump weight with bar feeder dimensions (LxWxH) Part No.
For more information current prices, please
mm mm kW min-1 kW kg mm
150 35 5,5 (2) 120-2000 0,1 880 1600x800x1600 100 823
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D
150 35 5,5 (2) 120-2000 0,1 910 1600x800x1600 100 826
C
LS 750
H including 2-axis position indicator, fully assembled
Compact Precision Bench Lathe with large center width universal use in workshops and training facilities Rigid cast-iron machine bed with hardened and ground dual V-guides.
extensive standard equipment
Standard Equipment: 2-axis position indicator, base, 3-jaw lathe chuck (130 mm), follow rest and steady rest, face plate, operator manual
• All guides are adjustable • Large headstock with adjustable tapered roller bearings and 25 mm capacity • Quiet and robust belt drive operation • Micro-stepped feed gears with oil-bath lubrication, featuring a wide selection of fine incremented feeds and frequently used thread leads
follow rest and steady rest (included) Specifications LS 750 Working area center width turning Ø over bed (max) turning Ø over support (max) max. turning Ø without gap X / Z1 axis travel workpiece weight (max.) bridge length bed width top-slide swivel range Headstock speed range spindle bore spindle mount spindle taper
mm mm mm mm mm kg mm mm
rpm mm
750 280 164 240 155 / 80 15 750 155.5 ± 45° 125 - 2000 25 DIN 55027 / MT 4 MT 4
• Feed shaft with overload clutch for automatic feed on X and Z axis • Leadscrew ensures precise thread turning • 2-axis position indicator is standard equipment
Feed X axis feed Z axis feed Thread Cutting thread cutting thread cutting, Whitworth Tailstock tailstock taper tailstock quill stroke Drive Capacities motor rating, headstock (230 V) Dimensions / Weight dimensions weight Part No. with position indicator
mm/rev mm/rev
0.015 - 0.15 0.03 - 0.3
mm TPI
(15) 0,25 - 2,5 12 - 96
mm
MT 2 60
kW
0.735
mm kg
1500 x 750 x 1400 230 101 560
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127
Tur ning
Precision Bench Lathe
D
Mini CNC Drill Press/Milling Machine Combo
PicoMill CNC
Small CNC Lathe for training, model construction and small batch productions • standard electronic hand-wheel • rigid cast-iron frame with wide dovetail guides • preloaded ball screws on all axes
• manual central lubrication • infinitely variable servo-drive for main spindle
PicoMill CNC is shown with GPlus 450
Options for this machine can be found on our website under PicoMill (product search)
Standard Equipment: GPlus 450 or Siemens 808 D control, drill chuck (diam. 1-13 mm), central lubrication, base frame, operating tools, operator manual and programming instructions
Specifications PicoMill CNC end milling up to max. cutter head diam. max. spindle-to-table dist. spindle stroke throat spindle mount spindle speeds table setup area table travel X-axis table travel Y-axis
128
mm mm mm mm mm rpm mm mm mm
20 80 250 80 232 MK 3 150 - 2000 450 x 160 254 105
Standard Cycles Milling: circular pocket, rectangular pocket, arc pocket, face milling, thread cutting (male and female), circular stud milling, rectangular stud milling Drilling: Basic drilling or delayed drilling (dwell time), deep-hole drilling, tapping with compensating chuck Drill Patterns: bolt hole line, bolt hole circle/ segment, free drill positioning, rectangle / parallelogram
repeatability positioning accuracy motor rating overall dimensions (LxWxH)
Drilling up to 25 mm
weight kg Part No. with GPlus 450 control
0,01 0,01 1 / 230 830 x 800 x 1700 391 180 511
Part No. with Siemens 808D control
180 512
For more information current prices, please
mm mm kW / V mm
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PicoTurn CNC Small CNC Lathe for training, model construction and small batch productions • automatic 4-station tool changer • infinitely variable spindle speeds • small footprint
• manual central lubrication • preloaded ball screws • electronic hand-wheel
PicoTurn CNC is shown with Siemens 808 D
Standard cycles for turning: plain turning, facing, taper turning, radius turning, plunge-cuts, recessing forms E and F, thread turning, multiple thread turning, contour turning Standard Equipment: GPlus 450 or Siemens 808 D control, 3-jaw chuck (125 mm diam.), automatic 4-station tool changer, central lubrication, base frame, operating tools, operator manual and programming instructions Options turning tool set, 12 mm
automatic tool changer is included Specifications PicoTurn CNC center width max. turning diam. over bed bed width spindle speed, infinitely var. spindle mount longitudinal feeds transverse feeds rapid feed (longit./transv) max. cross-slide travel tailstock quill taper / Ø
mm mm mm rpm mm/min mm/min mm/min mm mm
550 250 135 150 - 1750 MT 3 500 250 2000/1000 75 MT 2 / 30
tailstock quill stroke tailstock cross adjustment motor rating / voltage connected load overall dimensions (LxWxH) weight Part No. with GPlus 450 control
Part No. 108 680
mm mm kW / V kVA mm kg
Part No. with Siemens 808D control
50 ±4 1 / 230 1.6 1200 x 530 x 1300 400 180 501 180 502
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129
Tur ning
D
Mini CNC Lathe
Furnished with completely assembled 3-axis position indicator
Manual precision feed of cutter head, motorized rapid feed Standard Equipment: 3-axis position indicator, automatic central lubrication, work lamp, foundation bolts, operating tools, operator manual Options • Oscillation element LT 66 • Machine vise for HNCS 200V • Dial feed for HNCS 200V • Machine vise HS 200 • Machine vise MS 200 • Divider ST 155 • Optional accessory set for ST 155 • Swiveling rotary table RTS 320 • Indexer for RTS 320 • Swivel table ST 380 • WELDON milling chuck, ISO 50 / Ø 6 mm • WELDON milling chuck, ISO 50 / Ø 8 mm • WELDON milling chuck, ISO 50 / Ø 10 mm • End milling set DIN 844 B • Step blocks, assorted
Part No. 103 323 104 936 104 937 125 029 104 965 110 965 110 971 125 815 125 805 129 345 106 811 106 812 106 813 108 450 105 340
• Heavy cast-iron machine frame provides a rigid structure with firmly integrated gantry; the setup table provides support across the entire travel distance, including height-adjustable traverse • Large setup table is moving on a rigid combination of v-guides and box-ways with ground surfaces for maximum accuracy across the entire work area, independent of table loads and load distribution • Both table guides are integrated into a permanent oil circuit; hydrostatic bearings prevent heat build-up and wear, and ensure lasting maximum precision • This machine type handles work pieces with weights up to 2000 kg • The manually shifted 6-step gear delivers high torque at the headstock • Automatic feed on X and Y axis is infinitely variable • Mechanical axis clamping on all axes • Swiveling control panel with long arm allows a wide action radius for the user • Automatic central lubrication cutter head (standard)
Portamill 208 is shown
For additional options for these machines, please visit our website and search for Portamill (product search) Specifications Portamill Working area X axis travel Y axis travel Z axis travel Table dimensions Table load capacity (max.) T-slots (number/width/spacing) Spindle nose-to-table distance Headstock Speed range Torque (max.) Spindle mount Feed X axis rapid feed Y axis rapid feed
130
208
308
mm mm mm mm kg mm mm
2000 1100 800 2000 x 800 2000 5 units 22 x 160 0 - 800
3000 1100 800 3000 x 800 2000 5 units 22 x 160 0 - 800
rpm Nm
82 - 505 790 SK 50
82 - 505 790 SK 50
mm/min mm/min
1400 890
1300 890
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Portamill
extensive standard equipment
High precision for large workpieces
Specifications Portamill Z axis rapid feed (gantry) Z axis rapid feed (cutter head) Work feed X axis Work feed on Y axis Drive capacities Motor rating - Headstock - X axis - Y axis - Z axis Dimensions/Weight Dimensions Weight Part No. with position indicator
mm/min mm/min mm/min mm/min
208 429 280 0 - 1300 65 - 320
308 429 280 0 - 1300 65 - 320
kW kW kW kW
7,5 4 4 2,2
7,5 4 4 2,2
mm kg
4000 x 3000 x 2300 5361 362 735
6000 x 3000 x 2300 6200 362 736
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131
M i l l i ng
D
Gantry-Type Milling Machine
• bed, columns and travel tracks form a solid cast-iron frame structure for high rigidity under hard machining conditions and high table loads • the gantry construction is fully integrated into the machine frame for maximum rigidity • the traverse height is adjustable, ensuring high rigidity even with flat workpieces, since the throat size can be minimized • rigid guides with ground surfaces support the table across the entire travel distance to ensure constant high geometric accuracy • infinitely variable feed on X • large setup area with up to 4000 mm length and 1250 mm width
• this machine type handles work pieces with weights up to 6000 kg • main spindle gears with 6 steps - for vertical and horizontal operation • including weight balancing system for easy movement and precise positioning of the horizontal spindle head • all guideways are protected by telescoping covers or bellows • the control panel is mounted on a long arm, giving the user maximum positioning flexibility • automatic central lubrication is included
2 main spindle heads for competitive manufacturing: • vertical spindle head on height-adjustable traverse can be moved across the entire machining width • easy positioning of the horizontal spindle on the right column guide on Y axis, and via a compact guideway slide 350 mm on the Z axis • 2-sided machining of the workpiece in vertical and horizontal direction with only one setup • both spindle heads swivel ± 35°
Furnished with completely assembled 3-axis position indicator
Standard Equipment: 3-axis position indicator, central lubrication, work lamp, foundation bolts, operating tools, operator manual Options Part No. • pneumatic tool clamping 251 458 • machine vise for HNCS 200V 104 936 • machine vise HS 200 125 029 • divider ST 155 110 965 • optional accessory set for ST 155 110 971 • rotary table RTS 320 125 845 • tailstock for RT 320 125 825 • WELDON milling chuck, ISO 50 / 6 mm Ø 106 811 • WELDON milling chuck, ISO 50 / 8 mm Ø 106 812 • WELDON milling chuck, ISO 50 / 10 mm Ø 106 813 For additional options for this machine, visit our website and search for Portamill Duo (product search) Specifications Portamill Duo Working area X axis travel mm Y axis travel mm Z axis travel mm Working area of horizontal milling spindle Y axis travel mm Z axis travel mm spindle center-to-table distance mm table dimensions mm table load capacity (max.) kg T-slots (qty x width x spacing) mm Vertical spindle spindle nose-to-table distance speed range spindle mount Horizontal spindle spindle mount speed range Feed X axis rapid feed
132
2010
3010
2012
3012
4012
2000 1300 950
3000 1300 1000
2000 1400 1200
3000 1400 1200
4000 1400 1200
500 350 0 - 500 1000 x 2000 2000 7 x 22 x 125
500 350 0 - 500 1000 x 3000 3000 7 x 22 x 125
500 350 0 - 500 2000 x 1250 3000 7 x 28 x 200
500 350 0 - 500 3000 x 1250 4000 7 x 28 x 200
500 350 0 - 500 4000 x 1250 6000 7 x 28 x 200
150 - 1100 82 - 505 ISO 50
0 - 1000 82 - 505 ISO 50
0 - 1000 82 - 505 ISO 50
0 - 1000 82 - 505 ISO 50
0 - 1000 82 - 505 ISO 50
rpm
ISO 50 82 - 505
ISO 50 82 - 505
ISO 50 82 - 505
ISO 50 82 - 505
ISO 50 82 - 505
mm/min
1050
2100
1300
2620
2620
mm rpm
For the latest specials. please
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extensive standard equipment
Portamill Duo
2-sided machining in one setup - for high precision across long travel distances and with high workpiece weights
Portamill Duo X axis feed Z axis rapid feed (gantry) Vertical spindle Y axis rapid feed Y axis feed Z axis rapid feed Horizontal spindle Y axis rapid feed Y axis feed Z axis rapid feed Drive Capacities motor rating for vertical spindle motor rating for horizontal spindle motor rating X axis motor rating Y / Z axis Dimensions / Weight dimensions (LxWxH) weight Part No. with position indicator
mm/min mm/min
2010 0 - 1050 432
3010 0 - 2100 432
2012 0 - 1300 432
3012 0 - 2620 432
4012 0 - 2620 432
mm/min mm/min mm/min
890 65, 320, 890 280
890 65, 320, 890 280
890 65, 320, 890 280
890 65, 320, 890 280
890 65, 320, 890 280
mm/min mm/min mm/min
730 50, 265, 730 280
730 50, 265, 730 280
730 50, 265, 730 280
730 50, 265, 730 280
730 50, 265, 730 280
kW kW kW kW
5.5 5.5 4 4
7.5 7.5 5.5 4
7.5 7.5 5.5 4
7.5 7.5 7.5 4
7.5 7.5 7.5 4
mm kg
4550 x 3200 x 2700 10292 362 730
7000 x 3200 x 2700 11960 362 731
5000 x 3550 x 3150 12800 362 732
7000 x 3550 x 3150 15849 362 733
9000 x 3550 x 3150 19755 362 734
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133
M i l l i ng
D
Gantry-Type Milling Machine
the robust horizontal cutter head features a 7.5 kW drive motor
• machine bed, table and column structure, plus the heavy horizontal cutter head are made of premium cast-iron with heavy ribbing and superior rigidity to guarantee maximum stability even at long travel distances • the custom machine frame construction supports the table without console directly on the machine bed across the entire travel distance and allows high workpiece weights with unaffected constant accuracy • robust, rigid guideways ensure precision and durability and are supplied with oil by the fully automated central lubrication unit
• setup area with up to 3000 mm length and 800 mm width plus a wide throat of at least 750 mm • infinitely variable automatic linear feed • 6-step headstock gear, easy to shift, with hardened and ground gears and shafts • cutter head swivels 35° on the vertical axis • including telescoping cover on X protect spindle and spindle nut from debris • the control panel is mounted on a long arm to give the user a wide radius of operation
Standard Equipment: 3-axis position indicator, combination shell-end milling arbors, work lamp, operator manual Options • machine vise for HNCS 200V • machine vise HS 200 • divider ST 155 • optional accessory set for ST 155 • rotary table RTS 320 Specifications HBF Working area X axis travel Y axis travel Z axis travel table setup area T-slots (qty x width x dist) spindle center-to-table distance table load capacity (max.) Feed X axis rapid feed Y axis rapid feed Z axis rapid feed feed speed, X axis feed speed, Z axis
134
• tailstock for RT 320 125 825 • WELDON milling chuck, ISO 50 / 6 mm Ø 106 811 • WELDON milling chuck, ISO 50 / 8 mm Ø 106 812 • WELDON milling chuck, ISO 50 / 10 mm Ø 106 813 For additional options for this machine, visit our website and search for HBF (product search)
Part No. 104 936 125 029 110 965 110 971 125 845 206
306
208
308
mm mm mm mm
2000 750 350 2000x630
3000 750 350 3000x630
2000 750 350 2000x800
3000 750 350 3000x800
mm mm kg
5x22x120 0-750 1500
5x22x120 0-750 2000
5x22x160 0-750 1500
5x22x160 0-750 2000
mm/min mm/min mm/min mm/min mm/min
1360 430 280 0-1360 0-280
1360 430 280 0-1360 0-280
1360 430 280 0-1360 0-280
1360 430 280 0-1360 0-280
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HBF
extensive standard equipment
Heavy single-column horizontal milling machine with long travels
Furnished with completely assembled 3-axis position indicator
HBF 206 is shown HBF Horizontal Cutter Head speed range spindle mount throat head swivel range Drive Capacities main motor rating motor rating X axis motor rating Y axis motor rating Z axis Dimensions / Weight overall dimensions (LxWxH) weight Part No. with position indicator
206 (6) 82-505 ISO 50 330 ± 35°
306 (6) 82-505 ISO 50 330 ± 35°
208 (6) 82-505 ISO 50 330 ± 35°
308 (6) 82-505 ISO 50 330 ± 35°
kW kW kW kW
7.5 3 2.2 0.4
7.5 4 2.2 0.4
7.5 3 2.2 0.4
7.5 4 2.2 0.4
mm kg
5250 x 1850 x 2150 3593 362 737
6600 x 1850 x 2150 5033 362 738
5250 x 2060 x 2150 3724 362 739
6600 x 2060 x 2150 6500 362 740
rpm mm
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D
Horizontal Milling Machines
Swivelling horizontrol cutter head (UWF 15 S)
• extra large work table and wide travel ranges on all axes • rigid, torsion-proof construction with additional guide columns for constant precision when machining heavy workpieces • universal swivel head – cutter can be moved to any spatial angle • fine-stepped spindle gears for powerful machining • dynamic, infinitely variable feed and rapid feed driven by powerful, separate servo motors on every axes Specifications Working area X axis travel Y axis travel Z axis travel Table dimensions Table load capacity max. T-slots (qty x width x spacing) Feed Rapid feed X / Y axis Z axis rapid feed X / Y axis feed speed Feed speed, Z axis Cutter head Spindle speed Spindle mount Throat Spindle nose-to-table distance Head swivel range Drive Capacities Main motor rating Feed X / Y / Z axis Dimensions/Weight Dimensions Weight Part No.
136
• preloaded ball screws with zero backlash for easy and precise feeds • precise dovetail guides on X axis, wide square guides on Z axis • swivelling control panel with integrated position indicator simplifies operation • central lubrication and LED work lamp are standard equipment
UWF 10 S
UWF 12 S
UWF 15 S
mm mm mm mm kg mm
900 650 450 460 x 1235 800 5 x 18 x 80
1200 700 500 500 x 1600 1800 5 x 18 x 80
1400 700 500 500 x 2000 1800 5 x 18 x 80
mm/min mm/min mm/min mm/min
2200 1100 10 - 1000 6 - 640
2200 1100 10 - 1000 5 - 500
2200 1100 10 - 1000 5 - 500
rpm
(27) 30 - 2050 SK 40 36 - 686 50 - 500 360°
(27) 30 - 2050 SK 50 45 - 745 50 - 550 360°
(27) 30 - 2050 SK 50 45 - 745 50 - 500 360°
kW Nm
5,5 15 / 15 / 18
7,5 15 / 15 / 18
7,5 15 / 15 / 18
mm kg
1835 x 2362 x 2090 4000 311 240
2475 x 2260 x 2180 5000 311 271
2986 x 2260 x 2180 6000 311 272
mm mm
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UWF 10 • 12 • 15 S Heavy-duty Console-type Milling Machine with universal swivel head and large workspace
extensive standard equipment
UWF 15 S is shown
Standard Equipment: 3-axis position indicator, universal swivel head, 1x milling arbor with 27 mm diam. (UWF 10 S), 2x milling arbor with 27 mm and 40 mm diam. (UWF 12 S and UWF 15 S), collet chuck incl. collets (5, 6, 8, 10, 12, 14, 16 mm diam.), central lubrication, coolant system, LED work lamp, operating tools, operator manual Options • oscillating elements LT 66 (per unit) • hydraulic vise HS 150
Part No. 103 323 125 028
• divider ST 155 • power Worker chip lift-off device • clamping tools, assorted De Luxe 18/M16
110 965 123 040 105 305
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137
M i l l i ng
D
Universal Milling Machines
Cutter head ± 90° with automatic quill feed and 60 mm quill stroke
Universal swivel table (optional)
• ribbed machine stand ensures maximum dynamic rigidity and constant precision • vertical setup table with 5 setup slots allows individual positioning of the sturdy, large work table • micro-tuning (18 steps) of spindle gears to maintain a constant optimum spindle speed • fine adjustments of work feeds and rapid feed on all axes ensure maximum versatility and productivity • the quill can be advanced manually or automatically (3 steps) • ergonomically arranged controls and a swivelling control panel plus standard digital position indicator for maximum operator comfort • including automatic lubrication system
View: operator side with position indicator Specifications WF 4.2 Working Area travel
- X axis - Y axis - Z axis
table setup area table load capacity (max.) T-slots (qty x width x spacing) Feed rapid feed - X axis - Y axis - Z axis feed speed - X axis - Y axis - Z axis quill feeds Vertical Cutter Head spindle speed spindle mount
138
mm mm mm mm kg mm
500 350 400 800 x 400 300 8 x 14 x 45
mm/min mm/min mm/min mm/min mm/min mm/min mm/U
1200 1200 1200 10 - 500 (18) 10 - 500 (18) 10 - 500 (18) 0,03 / 0,06 / 0,12
min-1
40 - 2000 (18) ISO 40
quill stroke throat spindle nose-to-table distance head swivel range Horizontal Cutter Head spindle speed spindle mount spindle axis-to-table distance Drive Capacities main motor rating motor rating for feed coolant pump motor rating Dimensions / Weight overall dimensions (LxWxH)
mm mm mm
60 170 - 520 5 - 405 ±90°
min-1 mm
40 - 2000 (18) ISO 40 35 - 435
kW kW kW
3 1,5 0,04
mm
weight Part No.
kg
1820 x 1640 x 1710 2300 370 313
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WF 4.2
extensive standard equipment
Heavy-duty Universal Tool Milling Machine, for tool and die construction, form and mold construction as well as for training use • high machining quality and maximum reliability • separate feed gears with fine gradation and rapid feeds in all axes • large work table (800 x 400 mm) and travels up to 500 x 350 x 400 mm for maximum versatility • extensive accessory package included
Standard Equipment: 3-axis position indicator, milling arbors (22, 27 mm), short tool shaft (22, 27 mm), reducing sleeves (MT1, MT2, MT3, MT4), collet chuck set (includes 4, 5, 6, 8, 10, 12, 14, 16 mm), drill chuck (0-6 mm diam.), Ø 1-13mm, chip tray, draw bar, anchor bolts, coolant system, outer arbor support for horizontal milling, work lamp, operating tools, operator manual Options • universal swivel table 630 x 300 mm X / Y axis swivel range: ± 30°, Z axis swivel range: 360° • oscillation element LK 55 (per unit)
Part No.
170 313 103 322
• hydraulic vise HS 125 • divider ST 130 • clamping tools, assorted De Luxe 14 / M12 • combination snap-on punch, Ø27 / SK 40 • milling chuck Weldon ISO 40 / Ø20 mm
125 024 110 960 105 295 103 905 106 806
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139
M i l l i ng
B
Tool Milling Machine
Doors open up wide for easy access to the work space
Options Universal Knee Universal Reaming Head
Part No. 250 760 250 761
Rotary table Divider
250 762 250 763
Standard Equipment: GPlus 450 control, short tool shank (22, 27 mm), 160 mm vise, reducing sleeves MT1 / MT2 / MT3 / MT4, cutter head clamping assembly, milling chuck with collets (4, 5, 6, 8, 10, 12, 14, 16 mm), chip tray, electronic hand-wheel, draw bar, anchoring bolts, coolant system, outer arbor support for horizontal milling, work lamp, operating tools, operator manual Specifications WF 4.2 CNC control Working area X axis travel Y axis travel Z axis travel table dimensions table load capacity T-slots (qty x width x spacing) spindle nose-to-table distance throat Headstock speed range spindle mount Feed rapid feed X / Y / Z axis work feed Vertical Cutter Head spindle speed spindle mount
140
GPlus 450 mm mm mm mm kg mm mm mm rpm mm/min mm/min rpm
500 350 400 400 x 800 300 14 x 7 x 50 25 - 425 182 - 532 40 - 4000 ISO 40 6000 2 - 3000 4000 ISO 40
quill stroke spindle nose-to-table distance head swivel range Horizontal milling spindle spindle speed spindle mount spindle axis-to-table distance Accuracy positioning accuracy repeatability Drive Capacities main motor rating motor rating X / Y axis motor rating Z axis Dimensions / Weight dimensions
mm mm
80 25 - 425 ± 90°
rpm
4000 ISO 40 90 - 490 ± 0.022 ± 0.012 7.5 1.3 1.4
weight Part No.
kg
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mm mm mm kW kW kW mm
2900 x 2150 x 2330 2000 101 425
WF 4.2 CNC
cutter head swivels +/-90°
The top model of this successful series – now with CNC control extensive standard equipment
• rigid, heavily ribbed cast-iron construction ensures excellent damping characteristics • all-around enclosure of work table provides optimum protection from chips and coolant liquids • high speed range (rapid feed up to 6000 mm/ min) and good controllability via a low-maintenance servo-motor • easy operation - optimized for time-saving processes: hydraulic tool clamping is standard equipment • quill feed at the vertical cutter head
• infinitely variable spindle speeds (40 - 4000 rpm) flexible use for a wide variety of materials and tools • intuitive GPlus 450 control for maximum efficiency and cost-effectiveness • the WF 4.2 CNC Milling Machine features a horizontal milling spindle. Change-over is very easy: simply dismantle the vertical cutter head using the swivel function, shift the upper beam and then mount the outer arbor support and the milling arbor
electronic hand-wheel included in standard equipment
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141
M i l l i ng
B
CNC Tool Milling Machine
Easy to read 3-axis position indicator included in price!
18 speeds from 40 to 2000 rpm
Powerful main drive motor with 3 kW
Vertical cutter head with 80 mm quill stroke, swivels ±90°
Top slide with max. travel of 400 mm
1,1 kW feed motor Large removable work table with 6 T-slots ensures safe positioning of workpieces Rapid feed 1200 mm/min
WF 4.1 shown (shown guard removed)
142
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WF 4.1 • 3.1 • 2.1 Milling Machines for Tool Construction with Digital Position Indicator
extensive standard equipment
• automatic feeds on all 3 axes • outer arbor support for horizontal milling • heavily ribbed cast-iron machine stand ensures maximum static and dynamic rigidity • steamlined arrangement of operating controls on the right side • vertical head quill for drilling, with hand lever feed • quill stroke 80 mm • central lubrication • chip collector pan
WF 4.1 shown incl. position indicator
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143
M i l l i ng
B
Tool Milling Machines
B • to use the WF 2.1 for horizontal milling, just rotate the vertical milling head 90° • outer arbor for horizontal milling is included in standard equipment • wide variety of applications
Standard Equipment: position indicator, 4 milling arbors (Ø - 16, 22, 27, 32 mm), reducing sleeves (MT 1, 2, 3), collet chuck with collets (2, 3,4, 5, 6, 8, 10, 12 mm), draw bar, coolant system, chip collector tray, oscillation elements, outer arbor support for horizontal milling, work lamp, operating instructions, operating tools Optional Equipment: universal swivel table setup area mm swivel around X and Y axis swivel around Z axis Part No. for WF 2.1
320 x 620 ± 30° 360° 129 348
Part No. for WF 4.1, WF 3.1 129 347
WF 2.1 shown
Specifications work space dimensions mm vertical table dimensions mm T-slots, work table mm T-slots, vertical table mm table load capacity kg travels - longitudinal (X) mm - transverse (Y) mm - vertical (Z) mm spindle axis-to-table surface distance - horizontal spindle mm - vertical spindle mm max. throat mm speed range rpm spindle mount feeds mm/min X, Y, Z axis rapid feed mm/min quill stroke mm main motor rating kW feed motor rating kW dimensions (LxWxH) mm weight kg Part No. w. position indicator
144
WF 2.1 750 x 320 830 x 225 (5) 14 x 63 (2) 14 x 126 200 400 200 380
WF 3.1 750 x 320 830 x 225 (5) 14 x 63 (3) 14 x 63 160 405 305 400
WF 4.1 800 x 400 1060 x 250 (6) 14 x 63 (3) 14 x 63 200 500 400 350
35 - 425 75 - 445 680 (12) 40 - 1600 ISO 40 8 - 310
85 - 485 50 - 450 425 (18) 40 - 2000 ISO 40 10 - 380
50 - 450 50 - 450 540 (18) 40 - 2000 ISO 40 10 - 380
1200 80 2.2 0.55 1170 x 1210 x 1820 1100 302 331
1200 80 2.2 0.75 1215 x 1200 x 1800 1300 302 332
1200 80 3 1.1 1390 x 1430 x 1820 1400 302 333
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M i l l i ng Horizontal milling with outer arbor support
The WF 4.1 Milling Machine features a vertical cutter head with a +/- 90º swivel range. The set degrees are easily read on the integrated degree scale. The large quill features a stroke of 80 mm and is clamped mechanically via lever. For horizontal milling applications, merely remove the vertical cutter head via the swivel arm, shift the upper beam, and mount an outer arbor support.
Universal swivel table optional (shown guard removed)
Conversion and setup costs are very low. All 3 axis of this machine are equipped with automatic feeds and rapid feeds. The X and Y axes are engaged and disengaged via one single directional lever. For the cross feed (Y), a separate lever has been provided at the upper beam. In addition, all axes can be manually moved using the integrated scaled hand-wheels.
infinitely variable vertical cutter head with a swivel range of ± 90°
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145
Preloaded ball screw Y axis
Standard horizontal cutter head with 6-step gear
• 3-step main drive at vertical cutter head, combined with a reliable variable frequency drive ensure high torque across the entire speed rage • Horizontal cutter head with dedicated drive, consisting of 5.5 kW motor and 6-step gear • Telescoping covers made of stainless steel ensure reliable protection of guides and spindles against ingress of chips and coolant
• Individually adjustable automatic central lubrication provides reliable lubrication of all major guide elements • Pneumatic tool clamping at vertical spindle for easy and quick tool changes • Brake cylinders provide automatic target position fixation on the Z axis • Ergonomically arranged, swiveling control panel with position indicator
Standard Equipment: 3-axis position indicator, pneumatic workpiece clamping in the vertical spindle, horizontal cutter, electronic hand-wheel, coolant system, automatic central lubrication, work lamp, operating tools, operator manual Options • Milling chuck WELDON ISO 50 / Ø 6 mm • Milling chuck WELDON ISO 50 / Ø 8 mm • Milling chuck WELDON ISO 50 / Ø 10 mm • Milling chuck WELDON ISO 50 / Ø 12 mm • Milling chuck WELDON ISO 50 / Ø 16 mm • Milling chuck WELDON ISO 50 / Ø 20 mm • Milling chuck WELDON ISO 50 / Ø 25 mm • Milling chuck WELDON ISO 50 / Ø 32 mm • Machine vise HNCS 160V • Machine vise HS 150 • Machine vise MS 160 • Machine vise NZM 160 Specifications Predator 1600 VH Working area X axis travel Y axis travel Z axis travel W axis travel Table setup area Table load capacity T-slots (qty x width x spacing) Feed Rapid feed X / Y / Z axis Work feed X / Y / Z axis Work feed W axis Vertical Cutter Head Speed range (3 steps, infinitely variable) Spindle mount
146
Part No. 106 811 106 812 106 813 106 814 106 815 106 816 106 817 106 818 104 934 125 028 104 960 104 920
• Coolant concentrate 5 l • Oscillation element LT 55 • Power Worker chip lift-off device • Reducing sleeve ST50 / ST30 • Reducing sleeve ST50 / ST40 • Rotary table RT 250 • Tailstock / RT 200/250 • Step blocks, assorted • Universal indexing head 200 mm • Universal indexing head 250 mm • Universal indexing head 320 mm • Shell roughing end mill 63 mm
mm mm mm mm mm kg mm
1600 650 600 500 510 x 1900 1000 5 x 18 x 80
mm/min mm/min mm/min
4800 10-3000 10-1000
rpm
(3) 60 - 3000 ISO 50
Part No. 103 184 103 322 123 040 103 760 103 770 125 840 125 820 105 340 101 288 101 287 101 286 108 402
Spindle nose-to-table distance Throat Horizontal Cutter Head Speed range Spindle mount Drive Capacities Motor rating, vertical Motor rating, horizontal Motor rating X / Y / Z / W axis Dimensions / Weight
mm mm
70 - 670 610
rpm
(6) 104 - 1400 ISO 50
kW kW kW
11 5.5 1.1
Dimensions Weight Part No.
mm kg
4475 x 2538 x 2752 5800 301 288
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Predator 1600 VH Conventional high-end bed-type milling machine with preloaded ball screws and servo-drives for smooth feeding extensive standard equipment
• This machine design features excellent load capacity, precision, and reliability • Heavy bed-type construction accommodates very heavy parts and powerful machining operations • High-strength, hardened FC-30 cast-iron ensures maximum rigidity and wear-resistance • Fine-ground and hardened box-ways with plastic counterlamination on Y and Z • Linear measuring system on all 4 axes (X, Y, Z, and W)
• Large preloaded ball screws with preloaded spindle nuts on all axes ensure long lasting high accuracy • All axes feature micro-adjustments and electric hand-wheels for faster machine setup and drastically increased accuracy • The standard horizontal cutter can be adjusted with the electric hand-wheel - allowing multi-sided machining without re-clamping of parts, if used in connection with a Divider or Rotary Table
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147
M i l l i ng
D
Bed-Type Milling Machine
• This universal cutter head features a 360° swivel and is easy to control for versatile and complex machining of a wide variety of workpieces. 2 swivel levels allow setting of virtually any angle! • robust and proven design – very rigid, heavy machine bed made of premium cast-iron to ensure maximum precision and low vibration • increased operator comfort with large step guard along the entire work table length – easy accessibility to the universal cutter head for easy tooling and unloading of machine when working with large workpieces • robust guideways ensure maximum precision and durability; an automatic central lubrication system minimizes maintenance work • the worktable features are optimized to fulfill the needs of a wide spectrum of applications: large table setup area of 2500 x 575 mm and high table load capacity of 3000 kg • easy and quick change-over from vertical to horizontal alignment of cutter spindle • infinitely variable automatic linear and cross feed • reliable hydraulic clamping on all axes • powerful 11 kW motor for high-capacity machining
Options • Divider F11160A • Rotary table TS 400 • Vise 200 mm • Step blocks, assorted • Divider ST 155 • Option for ST 155 • Rotary table RT 320 • Tailstock for RT 320 • Rotary table RTS 320 • End-face roughing cutters 10-pc • Reducing sleeve ST50 / ST30 • Reducing sleeve ST50 / ST40
Part No. 250 233 250 234 250 235 105 340 110 965 110 971 125 845 125 825 125 815 108 445 103 760 103 770
• • • • • • • • • • • • •
Power Worker chip lift-off device Machine vise HS 200 Machine vise NZM 200 Machine vise HNCS 200 Dial feed for HNCS 200 Milling chuck WELDON ISO 50 Ø 6 mm Milling chuck WELDON ISO 50 Ø 8 mm Milling chuck WELDON ISO 50 Ø 10 mm Milling chuck WELDON ISO 50 Ø 12 mm Milling chuck WELDON ISO 50 Ø 16 mm Milling chuck WELDON ISO 50 Ø 20 mm Milling chuck WELDON ISO 50 Ø 25 mm Milling chuck WELDON ISO 50 Ø 32 mm
123 040 125 029 104 922 104 936 104 937 106 811 106 812 106 813 106 814 106 815 106 816 106 817 106 818
Standard Equipment: 3-axis position indicator, collet chuck ISO 50 with collets (4, 6, 8, 12, 16, 18, 22, 26 mm diam.), reducing sleeve (ISO 50/MT4), coolant system, foundation bolts 11xM24x500, operating tools, operator manual Specifications KB 2500 Working area X axis travel Y axis travel Z axis travel table dimensions table load capacity (max.) T-slots (qty x width x distance)) Feed X axis rapid feed Y axis rapid feed Z axis rapid feed feed speed X axis feed speed Y axis feed speed Z axis
148
mm mm mm mm kg
1800 600 760 2500 x 575 3000
mm
3 x 22 x 152
mm/min mm/min mm/min mm/min mm/min mm/min
3000 3000 1800 20 - 2200 20 - 2200 12 - 1320
Cutter head speed range spindle mount spindle nose-to-table distance head swivel range Drive Capacities main motor rating feed motor rating coolant pump motor rating Dimensions / Weight dimensions weight Part No.
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rpm
48 - 1440 ISO 50
mm
190-950 360°
kW kW kW
11 2.9 0.09
mm
4300 x 3200 x 3300 10000 301 425
kg
KB 2500
F with hydraulic axis clamping and universal swivel head
The Universal Heavy-Weight with high table load capacity and powerful main spindle drive
extensive standard equipment
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149
M i l l i ng
Bed-Type Milling Machine
This universal cutter head features maximum rigidity and quiet operation. The angle can be set manually on an infinitely adjustable scale from 90º to 45º. This allows an exact adjustment of the headstock in user-defined spatial angles and easy movement to a horizontal position.
Standard Equipment: • 3-axis position indicator • universal swivel head • coolant system
• drawbar • 1 set ISO 50 milling chucks (8-pc. 4, 6, 8, 12, 16, 18, 22, 26 mm)
Optional Equipment • Milling Chuck WELDON ISO 50 / Ø 6 mm • Milling Chuck WELDON ISO 50 / Ø 8 mm • Milling Chuck WELDON ISO 50 / Ø 10 mm • Milling Chuck WELDON ISO 50 / Ø 12 mm • Milling Chuck WELDON ISO 50 / Ø 16 mm • Milling Chuck WELDON ISO 50 / Ø 20 mm • Milling Chuck WELDON ISO 50 / Ø 25 mm • Milling Chuck WELDON ISO 50 / Ø 32 mm • Machine Vise HNCS 160V • Machine Vise HS 150 • Machine Vise MS 160 • Machine Vise NZM 160 Specifications KB 2100 Working area travel X-axis travel Y-axis travel Z-axis table set up area table load capacity (max.) T-slots (number x spacing) Feed rapid feed X- / Y-axis rapid feed Z-axis feed speed X- / Y-Achse Vertical milling head speed range
150
Part-No. 106 811 106 812 106 813 106 814 106 815 106 816 106 817 106 818 104 934 125 028 104 960 104 920
mm mm mm mm kg
1500 670 0-700 2100 x 500 2000 4 pieces x 20 mm
mm/min mm/min mm/min
3500 1750 20 - 1800
rpm
(12) 35 - 1345
The KB 2100 includes a horizontal cutter arbor holder with excellent rigidity, allowing the user to fully utilize the advantages of a bed-type milling machine design for machining with long cutter arbors.
• • • •
ISO 50 milling arbor Ø 40 mm horizontal arbor holder horizontal milling arbor Ø 32 mm work space lighting
• operating tools • foundation bolts M12 x 500 mm • operator manual
• Coolant Concentrate 5 Ltr. • Pivoted Mounts LK 55 • Power Worker Metal Cutter • Reduction Sleeve SK50 / SK30 • Reduction Sleeve SK50 / SK40 • Rotary Table RT 250 • Tailstock / RT 200/250 • Step of Step Blocks • Universal Indexing Head 200 mm • Universal Indexing Head 250 mm • Universal Indexing Head 320 mm • Roughing End Mill Cutter 63 mm
spindle mount throat vertical spindle-to-table distance milling head swivel range Drive capacities motor rating main drive motor rating feed motor rating coolant pump Dimensions / Weight overall dimensions weight Part No.
For the latest specials, please www.knuth.de
Part-No. 103 184 103 322 123 040 103 760 103 770 125 840 125 820 105 340 101 288 101 287 101 286 108 402
mm mm
ISO 50 610 0 - 670 360°
kW kW kW
7,5 2,9 0,55
mm kg
3300 x 2380 x 2750 7300 301 285
KB 2100
extensive standard equipment
Large machine bed, wide column, plus high intrinsic weight - Power package for machining of large parts and heavy-duty chip removal capacity
• an extremely rigid, large-sized box-column design, made of premium cast-iron, provides a solid base for optimum work results • extra wide guideways ensure maximum stability and precision at high loads • extra long table travel distance (1500 mm) and large table setup area (2100 x 500 mm) allow machining of large single parts
or interactive machining of several parts - to give you a leading edge over your competition • wide spindle speed range from 35 to 1345 rpm • infinitely variable linear and cross feed • control panel on a long extending arm that can be ideally positioned by the operator
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151
M i l l i ng
F
Bed-Type Milling Machine
F
Bed-Type Milling Machine
KB 1400
extensive standard equipment
High-Capacity Bed-Type Milling Machine for large parts and heavy machining Only the cutter head (with the part) – not the machine table – moves on the Z axis. This results in improved stability, less vibration, and ultimately in increased precision and extremely high table load capacity! • infinitely variable speed adjustment provided through frequency drive • Rigid rectangular guideways for long-lasting accuracy • Mehanite cast-iron frame • hardened and ground guideways on all axes • cutter head swivels ± 30° • standard 3-axis position indicator
face milling with cutter head Standard Equipment: position indicator, collet chuck with collets Ø 4, 5, 6, 8, 10, 12, 14, 16 mm, reducing sleeves MT4, MT3 and MT2, cutter arbor Ø 40, coolant system, work lamp, central lubrication, operating tools, operator manual For available options for this machine, visit our website and search for KB 1400 (Product Search)
Specifications KB 1400 spindle mount vertical spindle nose-to-table dist. throat speeds table size head swivel range travel - X axis - Y axis - Z axis feed speed - X / Y axis - Z axis rapid feed
152
mm mm rpm mm mm mm mm mm/min mm/min mm/min
ISO 50 150 - 650 510 30 - 1800 (infinitely var.) 1400 x 400 ± 30° 800 400 500 18 - 627 (9 steps) 18 - 627 1670
T-slots (qty x width x spacing) max. speed of height adjustment quill travel main motor feed motor Z axis motor coolant pump coolant pump flow rate overall dimensions (LxWxH) weight Part No. with position indicator
For more information current prices, please
mm mm/min mm kW kW kW W l/min mm kg
www.knuth.de
3 x 18 x 100 1670 105 7,5 0,75 0,75 40 12 2290 x 1770 x 2120 3660 301 320
KBH 2000
extensive standard equipment
Bed-type Milling Machine for concurrent vertical and horizontal milling • machine bed, table, and large rigid column in box-column design are made of high-quality cast-iron with tension-free annealing • extra wide box ways on X and Y ensure maximum rigidity and precision at high table loads • the cutter head is designed for heavy-duty machining and features 2 headstocks for added application flexibility • all gears and shafts are hardened and ground • infinitely variable feed on all axes • wide range of spindle speeds across 18 steps from 42 to 1290 rpm
Options for this machine can be found on our website under KBH 2000 (product search) Standard Equipment: 3-axis position indicator, coolant system, central lubrication, draw bar, 1 set ISO 50 milling chucks with collets (4-26 mm), ISO 50 milling arbor (32 mm), work lamp, foundation bolts, operating tools, operator manual Specifications KBH 2000 Working area X axis travel Y axis travel Z axis travel table setup area T-slots (qty x width x spacing) spindle nose-to-table distance Feed rapid feed X / Y / Z axis feed speed X / Y / Z axis Vertical Cutter Head speed range spindle mount
mm mm mm mm mm mm
1500 600 620 2000 x 400 3 x 18 x 100 30-540
mm/min mm/min
2000 20 - 2000
rpm
(18) 42 - 1290 ISO 50
throat Horizontal milling speed range spindle mount throat Drive Capacities main motor rating feed motor rating coolant pump motor rating Dimensions / Weight dimensions weight Part No. with position indicator
mm
450
rpm mm
(18) 42 - 1290 ISO 50 602.5
kW kW kW
7.5 2.8 0.09
mm kg
3000 x 2420 x 2340 4500 301 260
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153
M i l l i ng
F
Bed-Type Milling Machine
Vertical Milling Machine
F
extensive standard equipment
VFM 5 Large travel size and heavy vertical cutter head with adjustable angle • Machine frame with extra rigid design, wide knee slide and large travel sizes • Guideways and gears are hardened and ground • Large setup table features a hardened surface and is perfectly suited for clamping large workpieces • Extremely rigid cutter head swivels ± 30° • Manual quill feed for micro-feeds during milling and drilling, even with tilted cutter head
• High-torque servo motors with infinitely variable feeds and rapid feeds on all 3 axes • Standard equipment includes digital 3-axis position indicator, large chip tray, and coolant sytem to ensure long tool life and excellent workpiece surface quality
Standard Equipment: 3-axis position indicator, reducing sleeves (ISO 50 MT4), draw bar, foundation bolts (M20 x 500 mm), central lubrication system, coolant system, chip tray, work lamp, operating tools, operator manual Options for this machine can be found on our website under VFM 5 (product search) Specifications VFM 5 Working area X axis travel Y axis travel Z axis travel Table setup area T-slots (qty x width x spacing) Table load capacity max. Feed X axis rapid feed Y axis rapid feed Z axis rapid feed X axis feed Y axis feed Z axis feed Cutter head Speed range
154
mm mm mm mm mm kg
1300 290 350 320 x 1600 3 each x 18 x 70 300
mm/min mm/min mm/min mm/min mm/min mm/min
1200 800 600 30 - 750 20 - 500 15 - 375
rpm
(12) 50 - 1475
Spindle mount Head swivel range Quill stroke Spindle nose-to-table distance Throat Drive Capacities Main motor rating Feed motor rating X / Y / Z axis Coolant pump motor rating Voltage Dimensions / Weight Dimensions Weight Part No. with position indicator
For more information current prices, please
www.knuth.de
mm mm mm
7:24 ISO50 ± 30° 70 50 - 500 378
kW kW kW V
5.5 1.5 0.09 400
mm kg
2520 x 2100 x 2150 2350 301 282
M i l l i ng
F
Vertical Milling Machine
extensive standard equipment
VFM 4 Rugged Knee-and-Column Milling Machine - ideal for single-part production, rework, and repairs • massive machine frame with very rigid knee slide • X and Y axis with automatic feed and rapid feed • Z axis with motorized rapid feed • work table and guides are hardened and ground • extremely rigid cutter head, swivels +/-35° • manual quill feed for boring and micro-feed
Standard Equipment: 3-axis position indicator, milling chuck ISO50 with collets (4, 5, 8, 10, 12, 14, 16 mm), reducing sleeve ISO50/MT4, draw bar, central lubrication, work lamp, operating tools, operator manual Options • machine vise NZM 160 • oscillation element LT 55 (per piece) • coolant concentrate 5 l • Power Worker chip lift-off device Specifications VFM 4 Working area X axis travel Y axis travel Z axis travel table setup area T-slots (qty x width x spacing) throat head swivel range workpiece weight (max.) Feed rapid feed X / Y axis Z axis rapid feed X / Y axis feed speed
Part No. 104 920 103 322 103 184 123 040
mm mm mm mm mm mm kg
1000 282 400 1320 x 320 5 x 14 x 63 360 ± 35° 300
mm/min mm/min mm/min
1200 600 (8) 20 - 360
• • • •
milling chuck WELDON ISO 50 / Ø 6 mm milling chuck WELDON ISO 50 / Ø 32 mm clamping tools, assorted, De Luxe 16/M16 reducing sleeve ST50 / ST40
Vertical Cutter Head speed range spindle mount quill stroke vertical spindle-to-table distance Drive Capacities main motor rating feed motor rating coolant pump motor rating Dimensions / Weight overall dimensions (LxWxH) weight Part No. with position indicator
rpm
Part No. 106 813 106 818 105 300 103 770
mm mm
58 - 1710 ISO 50 70 45 - 445
kW kW kW
4 0.55 0.09
mm kg
2220 x 1820 x 1880 2300 301 281
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155
D
Universal Milling Machine
UFM 3 Plus
extensive standard equipment
Versatile and powerful
Horizontal milling with rigid outer arbor support (shown without spindle guard)
Standard Equipment: 3-axis position indicator, 1 each horizontal milling arbors (Ø22, Ø27 mm), 2 milling arbors (Ø22, Ø27 mm), collets (5, 6, 8, 10, 12, 14 mm diam.), reducing sleeves (MT2, MT3), draw bar, 1 set wrenches, collet puller, foundation bolts M20 x 500 mm, operator manual
For available options for this machine, visit our website and search for UFM 3 Plus (Product Search)
• the Knee-and-Column Milling Machine features a heavily ribbed box-shaped design that will absorb any static and dynamic forces and provides superior rigidity • all controls and indicators are practically arranged • automatic feeds and rapid feeds on all 3 axes • universal cutter head swivels at two levels for vertical/ Specifications UFM 3 Plus table dimensions table load capacity (max.) travel - longitudinal - transverse - vertical - top slide feed - longit., transv. - vertical rapid feed - longit., transv. - vertical number of feeds T-slots
156
mm kg mm mm mm mm mm/min mm/min mm/min mm/min mm
1500 x 300 250 780 235 400 470 17 - 720 4 - 240 2100 700 14 (3) 18
horizontal/angular milling • work table rotates 45° • simultaneous machining of one part with the horizontal and vertical spindle is possible T-slot spacing table rotation horizontal spindle-to-table distance spindle mount spindle speed - horizontal - vertical drive motor rating - horizontal spindle - vertical spindle feed motor dimensions (LxWxH) weight Part no. incl. position indicator
For more information current prices, please
mm mm rpm rpm kW kW kW mm kg
www.knuth.de
70 ± 45° 20 - 420 ISO 40 (12) 35 - 1600 (8) 67 - 1600 4 2.2 0.75 1695 x 1535 x 1728 2850 362 692
UFM 6
extensive standard equipment
Superior machining quality and high reliability • Rigid, heavy machine frame featuring proven knee-and-column design • Guideways and gears are hardened and ground • Vertical cutter head swivels and can easily be disassembled and handled via a machine-mounted bracket • Servo-motor-driven, infinitely variable feeds and rapid feeds on all axes • Standard equipment includes chip tray, coolant system and central lubrication system
Horizontal - also available with outer arbor support Standard Equipment: 3-axis position indicator, one 27 mm and one 32 mm horizontal milling arbor, reducing sleeves (ISO 50 / MT4), draw bar, foundation bolts (M20 x 500 mm), chip tray, coolant system, central lubrication, work lamp, operator manual Options for this machine can be found on our website under UFM 6 (product search) Specifications UFM 6 Working area X axis travel Y axis travel Z axis travel Table dimensions Table load capacity max. T-slots (qty x width x spacing) Feed X axis rapid feed Y axis rapid feed Z axis rapid feed X axis feed Y axis feed Z axis feed
mm mm mm mm kg mm
1300 290 450 320 x 1600 300 3 each x 18 x 70
mm/min mm/min mm/min mm/min mm/min mm/min
1200 800 600 30 - 750 20 - 500 15 - 375
Cutter head Speed range Spindle mount Spindle center-to-table distance Drive Capacities Main motor rating Feed motor rating X / Y / Z axis Motor rating Coolant pump Dimensions / Weight Dimensions Weight Part No.
rpm mm
60 - 1800 ISO 50 20 - 470
kW kW kW
5.5 / 400 V 1.5 / 400 V 0.09 / 400 V
mm
2520 x 2100 x 1870 2510 362 758
kg
For more information and quick online quote requests, please www.knuth.de
157
M i l l i ng
D
Universal Milling Machine
D
Universal Milling Machine
UWF 5
extensive standard equipment
Rigid Knee-and-Column Milling Machine with servo drive feed and universal swivel head • extremely rigid machine bed made of high-strength HT-200 cast-iron with heavy ribbing • Precision-ground guideways with hardened surfaces for long-term accuracy and wear-resistance • Large work area of 1325 x 360 mm and up to 500 kg table load capacity • Quiet, precision-made headstock gears with hardened and ground gears • Universal cutter head swivels on 2 levels - quick change-over from horizontal to vertical machining • By combining both swivel levels, almost any spatial angle can be set • Powerful axis servo-motors allow infinite adjustment of feeds on all 3 axes • Control panel swings out to either side and features an integrated position indicator • Coolant system and chip tray are included
Standard Equipment: 3-axis positioning indicator, reducing sleeves (ISO 50 / MT4), milling arbors (27, 32 mm), ISO 50 collet chucks incl. collets up to 16 mm (8 pieces), outer arbor support for horizontal milling, coolant system, work lamp,chip tray, draw bar,1 set of operating tools, operator manual Options for this machine can be found on our website under UWF 5 (product search) Specifications UWF 5 Working area X axis travel Y axis travel Z axis travel Table dimensions Table load capacity max. T-slots (qty x width x spacing) Feed X axis rapid feed Y axis rapid feed Z axis rapid feed X axis feed Y axis feed Z axis feed Cutter head Speed range Spindle mount
158
mm mm mm mm kg mm
750 280 390 1325 x 360 500 3 x 18 x 80
mm/min mm/min mm/min mm/min mm/min mm/min
1200 800 600 30 - 750 20 - 500 15 - 375
rpm
(12) 60 - 1750 ISO 50
Swivel Upper beam travel Spindle center-to-table distance Horizontal spindle Speed range Spindle mount Throat Drive Capacities Motor capacity, vertical / horizontal Feed motor rating X / Y / Z axis Motor rating Coolant pump Dimensions / Weight Dimensions Weight Part No.
For more information current prices, please www.knuth.de
mm mm rpm
360° 550 175-565
mm
(12) 60 - 1800 ISO 50 380 - 930
kW kW kW
4 / 5.5 1.5 0.09
mm kg
1800 x 2100 x 2000 2885 362 750
UWF 3
Sturdy Universal Milling Machine with swivelling cutter head for universal machining applications
extensive standard equipment
• sturdy, zero-backlash rectangular guideways • universal cutter head with 2 levels can be adjusted to virtually any spheric angle (HURON System) • rapid feeds on all axes allow quick positioning • control panel swivels for comfortable operation • separate drives with gearbox for powerful material removal • large machine table with one 1000 mm X travel
Standard Equipment: 3-axis position indicator, central lubrication, coolant system, work lamp, collet chuck, collets (4, 5, 6, 8, 10, 12, 14, 16 mm), horizontal milling arbor Ø 27 mm and Ø 40 mm, short milling arbor 32 mm, operating tools, operator manual
For available options for this machine, visit our website and search for UWF 3 (Product Search)
Specifications UWF 3 Working Area travel
- X axis - Y axis - Z axis
table setup area table load capacity (max.) T-slots (qty x width x spacing) Feed rapid feed - X / Y axis - Z axis feed Speed - X axis - Y axis Vertical Cutter Head spindle speed spindle mount throat spindle nose-to-table distance
mm mm mm mm kg mm
1000 245 450 1320 x 320 260 5 x 14 x 63
mm/min mm/min mm/min mm/min
1200 400 20 - 360 (8) 20 - 360 (8)
rpm
45 - 1660 (11) ISO 40 200 - 760 180-630
mm mm
head swivel range Horizontal spindle spindle speed spindle mount horizontal spindle-to-table distance Drive Capacities motor rating for horizontal spindle motor rating for vertical spindle motor rating for feed motor rating for Z axis feed coolant pump motor rating Dimensions / Weight dimensions weight Part No. incl. position indicator
360° rpm mm
40 - 1300 (12) ISO40 0 - 430
kW kW kW kW kW
3 3 0,55 0,75 0,09
mm
2020 x 1710 x 1994 2000 370 297
kg
For more information and quick online quote requests, please www.knuth.de
159
M i l l i ng
D
Universal Milling Machine
F
Universal Milling Machine
UWF 1.1
Solid design, rigid construction for vertical and horizontal machining • Heavy machine frame with wide, adjustable dovetail guides on all axes • Rigid universal cutter head, can be moved to virtually any spatial angle on two levels • Automatic table feed on X and Y axes, including rapid feed • Motorized height adjustment in Z direction
extensive standard equipment
Horizontal cutter (standard equipment)
Cutter head swivels on 2 levels
Automatic feed Standard Equipment: 3-axis position indicator, outer arbor support for horizontal milling, milling chuck with collet set (4, 5, 6, 8, 10, 12, 14, 16 mm), shell-end mill arbor (32 mm diam.), coolant system, LED work lamp, operator manual Specifications UWF 1.1 Working area X axis travel Y axis travel Z axis travel Table setup area Table load capacity T-slots (qty x width x spacing) Feed Rapid feed X / Y axis Z axis rapid feed X / Y axis feed speed
160
mm mm mm mm kg mm
600 254 380 1120 x 260 250 3 x 14 x 63
mm/min mm/min
402 422
mm/min
(9) 24 - 402
Vertical Cutter Head Speed range Spindle mount DIN 2080 Throat Vertical spindle-to-table distance Head swivel range Drive Capacities Main motor rating Dimensions / Weight Dimensions (LxWxH) Weight Part No. with position indicator
Options for this machine can be found on our website under UWF 1.1 (product search)
rpm mm mm
45 - 1660 SK 40 60 - 500 100 - 480 360°
kW
2.2
mm kg
1660x1500x1730 1480 362 693
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VHF 3
extensive standard equipment
Solid Universal Milling Machine for drilling and milling work requiring long travel distances • all 3 axes with automatic feed and rapid feeds • vertical head swivels ±45° • spindle speeds for horizontal and vertical spindle controlled by separate switch gears with oil-bath lubrication • capstan-controlled quill feed for drilling, manual micro-feed for milling • 3 automatic quill feeds • for horizontal spindle operations, the top beam including head can be completely rotated on the stand • adjustable ground dovetail guideways on the X axis, and wide square guideways on Y and Z axis • clamping on all 3 axes • adjustable stops for drilling depth and table adjustment
Standard Equipment: position indicator, drilling chuck Ø 16 mm, milling chuck ISO 40, collet chuck ISO 40 incl. collets ( Ø 4, 5, 6, 8, 10, 12, 14, 16 mm), reducing sleeve ISO 40 / MT3 and ISO 40 / MT2, coolant system, chip tray, work lamp, operating tools, operator manual For available options for this machine, visit our website and search for VHF 3 (Product Search)
Specifications VHF 3 Work table table set-up area T-slots (quantity / width / distance) table load capacity Feeds travel - X axis - Y axis - Z axis feed speeds X axis (from - to / number) feed speeds Y axis rapid feed - X axis - Y axis - Z axis Vertical cutter head spindle mount spindle speeds (from - to / number) quill stroke
mm mm kg
1320 x 320 5 / 14 / 63 300
mm mm mm mm/min mm/min mm/min mm/min mm/min
750 245 430 20 - 360 / 8 20 - 360 / 8 1024 1024 670
min-1 mm
ISO 40 90 - 2000 / 8 120
quill feeds (3) throat vertical spindle-to-table distance head swivel range Horizontal cutter head spindle mount spindle speeds (from - to / number) spindle axis (horizontal) to table distance Drive rating drive motors (vertical / horizontal) feed motor coolant pump Dimensions / Weight dimensions (LxWxH) machine weight Part No. incl. position indicator
mm/rev mm mm
0.08; 0.15; 0.25 200 - 540 140 - 540 ±45°
min-1
ISO 40 38 - 1310 / 12
mm
50 - 450
kW kW kW
2,2 / 2,2 0.55 0.09
mm kg
1710x1720x2330 1800 301 410
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161
M i l l i ng
F
Universal Milling Machine
F
Universal Milling Machine
VHF 1.1
extensive standard equipment
This popular machine is now available with more travels and infinitely variable speed • Compact, easy to handle universal milling machine with rigid frame made of vibration-dampening cast-iron • Easy to shift back-gearing via 2-step gears integrated into the vertical cutter head, plus variable frequency for high torque at the main spindle • Entire cutter head swivels ± 45°, quill movement via capstan handle, or quill micro-feed via hand-wheel • Horizontal spindle features a quiet, low-maintenance v-belt drive • Large setup table swivels horizontally • Proven TV 1000 on X axis allows automatic advance and rapid feed of table, including infinitely variable speed and adjustable limit stops • Coolant system and integrated chip collecton tray are included in standard equipment
Solid top beam with outer arbor allows rigid mounting of long milling arbors Standard Equipment: 3-axis position indicator, 2 milling arbors (22, 27 mm), drill chuck (16 mm), reducing sleeve (ST 40 / MT3 and ST 40 / MT2), coolant system, work lamp, operating tools Specifications VHF 1.1 Working area Drill capacity in steel (max.) Cutting capacity in steel (max.) X axis travel Y axis travel Z axis travel Table setup area Vertical Cutter Head Spindle speed Spindle mount (vertical) Quill stroke Spindle-to-frame distance
162
mm mm mm mm mm mm
30 25 600 220 320 1000 x 240
min-1 100 - 600 / 350 - 2000 ISO 40 mm 120 mm 200 - 700
For available options for this machine, visit our website and search for VHF 1.1 (Product Search)
Spindle nose-to-table distance Horizontal Cutter Head Spindle speed Horizontal spindle-to-table distance Drive Capacities Motor rating for horizontal spindle Motor rating for vertical spindle Dimensiones / Weight Dimensions Weight Part No. with Position Indicator
mm
65 - 385
rpm mm
60 - 1350 0 - 300
kW kW
2,2 1,5
mm kg
1380 x 1220 x 2150 1000 362 665
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VHF 2
extensive standard equipment
The ideal machine series for mechanic workshops, training, single parts and batch production as well as prototyping This excellent price/performance ratio is made possible by high-volume production with standardized VHF assemblies • Work table height adjustment is motorized - micro-feed provided via hand-wheel • All 3 axes are provided with clamping fixtures • The vertical head swivels to both sides (± 90°), the quill is fed via capstan handle or manual micro-feed (handwheel) • The integrated feed (standard equipment) allows moving of the X axis by hand-wheel or via feed function • For horizontal machining, the top beam including the head can be rotated by ± 180° on the column, spindle speed is changed via gears
Top beam swivels and traverses Standard Equipment: 3-axis position indicator, 2 milling arbors (Ø22, Ø27 mm), collet set - 4 to 16 mm with mount, drill chuck 16 mm, milling chuck ISO 40, reducing sleeve ISO 40 / MT3, reducing sleeve ISO 40 / MT2, work lamp, operating tools, coolant system For available options for this machine, visit our website and search for VHF 2 (Product Search) Specifications VHF 2 Working area Drill capacity in steel (max.) Cutting capacity in steel (max.) Tapping capacity in steel Counter-boring capacity X axis travel Y axis travel Z axis travel Table setup area Vertical Cutter Head Spindle speed Spindle mount Quill stroke
mm mm mm mm mm mm mm rpm mm
30 25 M 16 100 600 270 300 1120 x 260 (8) 115 - 1750 ISO 40 120
Spindle-to-frame distance Spindle nose-to-table distance Horizontal Milling Spindle Spindle speed Horizontal spindle-to-table distance Drive Capacities Motor rating for horizontal spindle Motor rating for vertical spindle Dimensions/Weight Dimensions Weight Part No. with Position indicator
mm mm
160 – 610 60 – 360
rpm mm
(12) 40 - 1300 0 – 300
kW kW
2.2 1.5
mm kg
1710 x 1480 x 2100 1400 362 650
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163
M i l l i ng
F
Universal Milling Machine
MF 1 P
The most widely used milling machine type in the world - with standard pneumatic tool clamping
• Speed is changed by shifting the 2-step drive motor transmission, or by selecting the desired gear ratio at the drive belt (4 speeds per gear) • X and Y axis can easily be retrofitted with a TV 1000 table advance unit
• Quill with automatic micrometer depth stop • Spindle mount ISO 30 • FWD/REV toggle switch • Central lubrication for spindle, nut, and guides • Manual spindle brakes • Pneumatic tool clamping • 3-axis position indicator, coolant system, and LED work lamp (included in standard equipment)
• Head swivels around 3 axes swivel right and left ± 90° tilt forward and back ± 45° rotate on column ± 45° • Dovetail guides, hardened, adjustable • 3 automatic drill feeds • Manual coarse feed for quill, easy change-over to manual precision feed via hand-wheel
Standard Equipment: 3-axis position indicator, TV 1000 automatic table advance (on MF 1 VP), pneumatic tool clamping, hand-operated central lubrication, vertical guideway cover, removable workspace enclosure, LED work lamp, operating tools, operator manual
Specifications Working area X axis travel Y axis travel Z axis travel Table setup area T-slots (qty x width x spacing) Feed Feed speed, X axis Quill feeds Console travel (Z axis)
164
MF 1 P
MF 1 VP
mm mm mm mm mm
670 290 370 1060 x 230 3 x 16 x 63.5
760 290 370 1245 x 230 3 x 16 x 63.5
mm/min
-
mm/rev mm
(3) 0.04; 0.08; 0.15 -
19 - 890 Infinitely variable rapid feed (3) 0.04; 0.08; 0.13 370
For the latest specials, please www.knuth.de
MF 1
extensive standard equipment
Reliable Milling Machine for workshops, single part production, construction and training MF 1 VP models • Infinitely variable speed via hand-wheel • Larger table with larger travel on X • TV 1000 automatic table advance on X axis is included, retrofitting of Y axis available
MF 1 VKP with preloaded ball screw and position indicator • Preloaded ball screws on X and Y axis
MF 1 VKP is shown
Part No. 301 231 Specifications Vertical Cutter Head Spindle speed Spindle mount / quill stroke Throat Drive Capacities Main motor rating Dimensions/Weight Dimensions Weight Part No. with Position indicator
MF 1 P
MF 1 VP
rpm mm mm
(16) 80 - 4500 ST 30 / 127 171 - 476
70 - 3600, inf. variable ST 30 / 127 171 - 476
kW
2.2
2.25
mm kg
2000 x 1600 x 2088 1100 301 232
2045 x 1630 x 2070 950 301 230
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165
M i l l i ng
D
Multipurpose Milling Machine
infinitely variable spindle speeds up to 3600 rpm
Multi-Purpose Milling Machine
MF 5 VP The all-time favorite universal milling machine now even more rigid and powerful
extensive standard equipment
• ISO 40 spindle, and 3.75 kW motor • Three automatic drill feeds • Manual coarse feed for quill, easy change-over to manual precision feed • Quill with micrometer depth stop • FWD/REV toggle switch • Spindle brakes • Wide square guides on Y and Z axis • Infinitely variable speeds • Head swivels ± 90° to the right and to the left • TV 1000 table advance on X and Y axis, infinitely variable, with rapid feed • Coolant system • Chip tray • Central lubrication • Pneumatic tool clamping • Optional preloaded ball screw for X and Y axis
table feed for X and Y axes (standard equipm.) Options • oscillation element LK 55 (per unit) • hydraulic vise HS 125 • divider ST 130 • milling chuck set ISO 40 • clamping tools, assorted De Luxe 16 / M14 Specifications MF 5 VP table size travel X, Y, Z axis quill spindle taper quill feeds (3 steps) speed range infinitely variable spindle motor max. table load cap.
166
Part No. 103 322 125 024 110 960 106 044 105 300
mm mm mm
Standard Equipment: 3-axis position indicator, table feed TV 1000 in X- and Y-axis, pneumatic tool clamping, chip tray, coolant system, manually operated central lubrication, horizontal guideway cover, operating tools, operator manual
mm/r
1370 x 250 800 x 390 x 380 127 ISO 40 0.04 / 0.08 / 0.15
rpm V / kW kg
70 - 3600 400 / 3,75 350
weight dimensions (LxWxH)
kg mm
MF 5 VP Part No. with position indicator
1590 2540 x 2156 x 2235 301 235
MF 5 VKP Part No. with position indicator plus preloaded ball screw
301 236
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D
KBF 50
Total Price including 3-axis position indicator (assembled)
For drilling, milling, tapping, reaming, and universal use in mechanical engineering, training and construction • machine head runs in sturdy dovetail guide • motorized machine head positioning • automatic quill feed (3 steps) • manual quill feed for drilling and fine feed for milling • multi-step gear for maximum drilling and milling capacity • large compound sliding table on rigid guideways • automatic table feed, X and Y axis
Options Part No. • accessory set, ISO 40, 5 pcs. 104 596 • hydraulic vise HS 125 125 024 • divider ST 130 110 960 • milling chuck set ISO 40 106 044 • clamping tools, assorted deluxe 16/M14 105 300
Standard Equipment: 3-axis position indicator, solid cast-iron base, coolant system, central lubrication, vertical guideway cover, operating tools,work lamp, operating instructions, collet chuck set, drill chuck, tool mounts Specifications KBF 50 max. drilling capacity spindle taper quill stroke travel spindle nose to table spindle speed feeds (3) table working surface
mm mm mm rpm mm/r mm
Ø 50 ST 37 ISO 40 180 120 - 620 (16) 94 - 2256 0.1, 0.15, 0.3 1220 x 360
T-slots (3) travels table power feed (8) spindle drive motor dimensions (L x W x H) weight Part No. incl. position indicator
mm mm mm/min. V / kW mm kg
14 x 95 X = 600, Y = 360 24 - 720 400 / 1,5/2,4 1730 x 1730 x 2300 1400 362 410
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167
M i l l i ng
F
Drill Press/Milling Machine
D
Column Drill Press with Milling Function
extensive standard equipment
SBF 32 • 40 Universal Skill Package for the Shop Floor Drilling, Thread cutting, and Milling Drilling and Milling - a true added value for a low price • both machines feature a large compound sliding table with automatic infinitely variable feed on X for coordinate drilling and light milling work • quiet operation with oil-bath lubricated gears for long tool life and durability • the milling machine's high-quality spindle bearing can withstand higher loads for the long term • manual drill feed can be switched to high-precision feed via a hand-wheel • the SBF 40 also features a controllable automatic feed with 3 gear steps • adjustable height of gear head and table • table guides are adjustable with high precision via taper gibs • gear head swivels to both sides • cutter mounts are secured by an M16 drawbar • thread cutter included • both models feature an integrated coolant system
cutter head swivels to both sides
height-adjustable work table
Specifications Working area travel - X axis mm - Y axis mm - Z1 / Z2 axis mm feed mm/min rapid feed mm/min table setup area mm table load capacity (max.) kg T-slots (number/width/spacing) mm T-slot foot (number/width/spacing) mm spindle speeds (12) rpm spindle mount quill stroke mm throat mm column diameter mm spindle nose-to-table distance mm spindle nose-to-foot distance mm drilling capacity in steel / ST37 mm head swivel range thread cutting in steel / St 37
168
SBF 32
SBF 40
370 190 260 0-420 600 710 x 210 100 3 x 14 x 50 2 x 14 x 200 75 - 3200 MT 4 120 270 115 510 1180 32 ± 45° M16
500 190 530 0-420 600 730 x 210 100 3 x 14 x 63 2 x 14 x 200 75 - 3200 MT 4 120 278 115 600 1180 40 ± 45° M16
SBF 32 shown
Standard Equipment: thread cutter, table feed TV 1000, draw bar, drill chuck, tool-holder bits, coolant system, operating instructions Drive Capacities main motor rating coolant system Dimensions / Weight overall dimensions (L x W x H) weight Part No.
kW kW
1.1 0.04
1.1 / 1.5 0.04
mm
880 x 750 x 1700 350 101 572
830 x 760 x 1850 390 101 573
kg
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Mark Super SV
extensive standard equipment
Increased comfort for this compact, versatile powerhouse More power and variable speed control for a wider range of applications • Two gear steps and premium frequency control technology ensure high torque across the entire speed range for powerful machining • The selected spindle speed is displayed directly on the control panel • Infinitely variable table feed • For more information, see Mark Super S (description)
Infinitely variable speed across two ranges
Variable Frequency Drive Standard Equipment: 3-axis position indicator, automatic quill feed, base, TV 1000 table feed, drill chuck (13 mm diam.), tool holder, operator manual Options • ER 32 collet chuch • ER 32 collet set • NZM 125 machine vise • Assorted chucks • Accessories set MT 4
Part No. F F H
106 058 106 052 104 918 105 295 104 594
H H
For additional options for this machine, visit our website and search for Mark Super SV (product search)
Specifications Mark Super SV Working area X axis travel Y axis travel Table dimensions Drilling capacity in steel Guideway width End milling Head stroke, vertical Speeds T-slots (number/width/spacing) Vertical Cutter Head Spindle mount
mm mm mm mm mm mm mm rpm mm
560 190 800 x 240 40 120 32 380 (2) 75 - 438 / 438 - 2500 3 units x 14 x 80
Quill stroke Quill diameter Spindle nose-to-table dist. Throat Head swivel range Drive Capacities Main motor rating Voltage Dimensions/Weight Dimensions Weight Part No.
mm mm mm mm
120 75 450 258 ± 45°
kW V
1.5 400
mm kg
1240 x 930 x 2100 480 301 490
MT 4
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169
M i l l i ng
F
Drill Press / Milling Machine
Examples of Applications:
inside diameter boring and facing
milling with milling arbor
slot cutting with divider Standard Equipment: • 3-axis position indicator • base • TV 100 table feed • drill chuck 13 mm • tool holder bits • operating tools Options • ER 32 collet chuck • ER 32 collet set • NZM 125 machine vise • Assorted chucks • Accessories set MT 4
Part No. F F H
106 058 106 052 104 918 105 295 104 594
H H
For available options for this machine, visit our website and search for Mark Super S (Product Search)
angle boring
tapping Specifications Mark Super S Operating Range travel in X- / Y-axis work table drilling capacity, steel guide width shaft milling head elevation speeds Head + Column spindle mount quill elevation / diameter spindle nose-to-table distance throat head swivel Drive capacity motor rating main drive Measures and weights dimension weight Part No. with position indicator
170
For the latest specials, please www.knuth.de
F mm mm mm mm mm mm min-1
560 / 190 800 x 240 32 190 28 350 (12) 75 - 3200
mm mm mm
MT 4 120 / 75 460 258 ± 45°
kW/V
1,5 / 1,1 / 400
mm kg
1250 x 950 x 1420 380 301 498
Mark Super S Cutter head with variable angle, plus large travel ranges ensure maximum versatility
M i l l i ng
Drill Press / Milling Machine
• Extensive standard equipment package • Automatic quill feed • Large travel with TV 1000 table feed • Multi-function position indicator
Head swivels ± 45°
• Premium cast-iron machine frame with adjustable dovetail guides on all axes • Motorized cutter head movement and handwheel for exact positioning of head • Automatic quill feed with 3 gear steps • Hand-wheel for quill micro-feed • Digital depth indicator for quill travel • Tapping unit with adjustable rotation reversal for thread cutting • Hardened gear racks and shafts for quiet operation and long life • Rigid base with storage room is included • Infinitely variable feed on X is included • incl. Position Indicator
For more information and quick online quote requests, please www.knuth.de
171
Specifications Working area X axis travel Y axis travel Z axis travel W axis travel Facing slide travel Table setup area Table load capacity Spindle axis-to-table distance Rotary table rotation speed Metal removal rates Drilling capacity Headstock Speed range Spindle diameter Headstock torque (max.) Spindle mount Facing slide speed (rpm) Feed force, axial (max.) Facing slide torque (max.) Feed X axis rapid feed Y axis rapid feed W axis rapid feed X / Y / Z / W axis feed Facing slide feed Accuracy Read-out accuracy (optic) Counter-bore accuracy Drive Capacities Main motor rating Servo-drive motor rating Motor rating for Z axis Motor rating - hydraulic pump Dimensions / Weight Dimensions Weight Part No.
BO 110
BO 130
mm mm mm mm mm mm kg
900 900 600 1000 180 1100x960 2500
2000 1800 900 2000 250 1600x1800 10000
mm
0 - 900
0 - 1800
rpm
1
1,2
mm
50
60
rpm mm Nm rpm kN Nm
(22) 8-1000 110 1225 ISO 50 (18) 4-200 12.25 1960
(24) 4-800 130 3136 ISO 50 (18) 2,5-125 31.36 4900
mm/min mm/min mm/min mm/rev mm/min
2500 2500 2500 (36) 0.01 - 6 (18) 0.08-12
2500 2500 2500 (36) 0.01 - 6 (18) 0.08-12
mm µm
0.01 H7 Ra-1.6
0.005 H7 Ra-1.6
kW kW kW kW
7.5 3 4 0.37
15 5.5 5.5 0.37
mm kg
4880x2454 x2749 11500 301 499
7030x4660 x3800 29300 399 022
• Rigid square guides are hardened and precision-ground to ensure accurate work results for many years • Mechanical features that may not be operated simultaneously are protected by interlocking • Headstock and feed gears include an overload clutch • The machine includes a tapping unit • Faceplate and drill spindle with various task-specific speed ranges according to the functions • Table rotates across 360° • Telescoping steel covers protect the guides from chips and dirt • BO 110 incl. tailstock (BO 130 Option)
Standard Equipment: 3-axis position indicator, alignment wedges, central lubrication, work lamp, foundation bolts, operating tools, operator manual Options • Drill bit holder for faceplate • Cutter bit holder for faceplate • Boring head • Tailstock (for BO 130)
172
Part No.
D
250 606 250 607 250 609 251 026
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BO 110 â&#x20AC;˘ BO 130 Table load capacities up to 10 t - work areas up to 2000 x 2000 mm - Features that speak for themselves!
BO 110 is shown Including 3-axis position indicator
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Dr i l l i ng
C
Horizontal Drilling/Milling Unit
R 40 V - new design • infinitely variable speed control • larger work area
R 40 V
R 60 V • R 80 V
• 40 mm boring capacity, large throat and optimum machining height • infinitely variable speed control with back gearing for high torque across the entire speed range • 4-step feed gears • the boom can be moved vertically, while column and head remain clamped and fixed in their positions • the drill head can be moved radially and positioned with high precision via a centrally located hand-wheel • a clamping lever at the drill head allows the operator to preselect, if the boom should be released for swiveling, whereby both axes will be simultaneously fixed in the requested position above the drill head clamping lever • manual central lubrication
• Optimum size/performance ratio and a new drive technology make these two systems bestsellers • infinitely variable spindle speed and easy to read digital display • the quills of the R 60 V and R 80 V feature guided counterweights for easy handling and increased safety • manually shiftable feed gears with 8 steps • independent hydraulic clamping: boom can be moved vertically without affecting the spindleto-bore alignment • drill head and column can be clamped/released together or separately with the push of a button • a central lubrication system ensures reliable lubrication of the column
Standard Equipment for R 40 V • R 60 V • R 80 V • R 100: coolant system, cube table, halogen work lamp, operator manual
Options R 40 V • R 60 V • reducing sleeve MT 5/2 • reducing sleeve MT 5/3 • reducing sleeve MT 5/4 • accessory set, MT 4 (8 pieces)
174
For the latest specials, please www.knuth.de
Part No. 103 835 103 840 103 845 104 594
R 40 V • R 60 V • R 80 V • R 100 KNUTH Radial Drill Presses - perfect in every detail, powerful, rigid and easy to handle
R 60 V is shown
• base, column, boom and gear head are made of premium high-quality cast • major design features include a large column and a highly torsion-resistant boom • boom height adjustment via a powerful motorized drive and vertical spindle • the boom lifting gears run in an oil-bath for maximum reliability and minimum wear • advanced column swivel design with optimized clamping features maximum rigidity and minimum clamping offset
• swivel axis and travel axis feature extremely smooth operation to make the operator's everyday production work easier • the gears feature hardened and precision-ground chromenickel steel gears for smooth and low-noise operation • all gear parts are lubricated reliably via oil pump • the main spindle runs on precision bearings and features an automatic spindle brake
For more information and quick online quote requests, please www.knuth.de
175
Dr i l l i ng
D
Radial Drill Presses
depth stop with Nonius
powerful machining with automatic feed
R 100 • a large throat and high boring capacities are supported by a very rigid structural design, without compromising the ease of handling and smoothness of operation • the drill head features a rigid design with motorized or manual movement • spindle speeds and feed velocity are hydraulically controlled for easy and safe operation • the drill spindle is driven by a multi-disk reversing clutch to avoid excessive load peaks; easy operation • independent hydraulic clamping of head, column and boom • drill head and column can be clamped/released together or separately; controlled via push button • boom and column are oiled through a reliable central lubrication system
Specifications drilling capacity in steel tapping capacity (steel / casting) drilling depth Working area dimensions, machine table dimensions, cube table spindle-to-column surface distance spindle nose-to-table distance drill head travel (horizontal) arm stroke (vertical) column diameter Headstock speed range spindle mount Feed feeds Drive Capacities main motor rating lift motor Dimensions / Weight overall dimensions (LxWxH) weight Part No.
176
mm
R 40 V 40 M 32 / M 40 260
R 60 V 62 M 46 / M 52 315
R 80 V 80 M 52 / M 60 400
R 100 100 M 70 / M 80 500
mm mm mm mm mm mm mm
2050 x 920 x 180 620 x 450 x 450 300 - 1300 300 - 1200 1000 640 280
2400 x 1000 x 200 500 x 710 x 500 350 - 1600 350 - 1250 1250 585 350
3380 x 1230 x 280 580 x 850 x 500 450 - 2550 400 - 1580 2100 800 450
2750 x 1220 x 300 1000 x 800 x 560 570 - 3150 750 - 2500 2580 1000 700
rpm
54 - 2150 MT 4
38 - 2000 MT 5
30 - 1400 MT 6
(22) 8 - 1000 MT 6
mm/rev
0.1 - 0.63
0.06 - 1.00
0.06 - 1.38
0.06 - 3.2
kW kW
2.2 1.1
4 1.5
7.5 2.2
15 3
mm kg
2070 x 850 x 2430 2300 101 556
2490 x 1050 x 2780 3800 101 649
3590 x 1250 x 3530 7400 101 558
4780 x 1630 x 4720 20000 101 653
mm
For the latest specials, please www.knuth.de
R 40 V • R 60 V • R 80 V • R 100 Proven performance, quality and cost-effectiveness
R 100 is shown
• quill teeth are precision-ground for a smooth feed and minimum wear • the drill head moves on hardened and ground guideways • all models feature adjustable overload clutches in the feeds • adjustable boring depth stop with large, easy to read scale and Nonius
• all operator controls are placed within reach for convenient and practical handling and quick learning • powerful coolant system with coolant reservoir integrated into the machine foot
For more information and quick online quote requests, please www.knuth.de
177
Dr i l l i ng
D
Radial Drill Presses
Moving rotary tables for workpiece weights up to 140 t (optional)
CNC Control
Siemens Sinumerik 840D sl The Sinumerik 840D is considered the industry standard for premium CNC controls. Maximum performance, unsurpassed flexibility and openness are the major benefits this control brings to the X.BO Series X.BO CNC in Action For available options for this machine, visit our website and search for X.BO CNC (Product Search) Specifications X.BO CNC Working area X axis travel Y axis travel Z axis travel W axis travel Headstock Speed range Spindle diameter Milling capacity (max.) Spindle mount Headstock torque (max.) Boom dimensions Feed Rapid feed X / Y axis Rapid feed Z / W axis Feed speed - X / Y axis - Z / W axis
178
130
160/37
160/55
200
260
mm mm
4000 + Nx 1000 2000 + Nx 500 (max. 3500) 700 800
6000 + Nx 1000 3000 + Nx 500 (max. 4000) 700 800
6000 + Nx 1000 3000 + Nx 500 (max. 5000) 1200 1200
8000 + Nx 1000 4000 + Nx 500 (max. 5000) 1200 1200
12000 + Nx 1000 5000 + Nx 500 (max. 6000) 1600 1600
rpm mm mm ISO Nm mm
2 - 800 130 221 50 2732 380 x 420
2 - 800 160 250 50 3300 380 x 420
2 - 800 160 250 50 4900 480 x 520
2 - 800 200 320 60 6500 480 x 520
2 - 800 260 400 60 15100 640 x 720
mm/min mm/min
10000 6000
8000 6000
8000 6000
8000 6000
8000 6000
mm/min mm/min
0,5 - 6000 0,5 - 4500
0,5 - 6000 0,5 - 4500
0,5 - 6000 0,5 - 4500
0,5 - 6000 0,5 - 4500
0,5 - 6000 0,5 - 4500
mm mm
For the latest specials, please www.knuth.de
X.BO Universal Milling and Drill Press Unit for large jobs • Each machine in this series can be equipped with larger travels, automatic tool changers, internally cooled tools, and 2 different cutter heads • Each X.BO can be customized for specific requirements, e.g., for use in the construction of energy generating systems (wind power plants or other power plants) or for ship construction • The picture does not show the CEconforming machine design
X.BO 200 CNC shown
Specifications X.BO CNC Tool changer Max. tool weight Max. tool diameter - completely filled stations - partially filled stations Max. part length Tool changing times Accuracy Positioning accuracy / 1000 Repeatability Drive Capacities Main motor rating Connected load Dimensions/Weight Overall dimensions (L x W x H)
130 Quantity 40 kg 25
160/37 40 25
160/55 40 25
200 40 25
260 40 25
mm mm mm s
120 250 600 15
120 250 600 15
120 250 600 15
120 250 600 15
120 250 600 15
mm mm
0,025 0,018
0,025 0,018
0,025 0,018
0,025 0,018
0,025 0,018
kW kVA
30 60
37 70
55 85
75 110
110 170
mm
Weight Part No.
kg
X+5500 x 3850 x Y+4400 60000 180 010
X+5500 x 4000 x Y+4500 70000 180 011
X+5500 x 4500 x Y+4700 85000 180 012
X+6500 x 5000 x Y+5000 130000 180 013
X+7000 x 5600 x Y+5000 235000 180 017
For more information and quick online requests, please www.knuth.de
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Dr i l l i ng
B
CNC Milling and Drill Press Centers with Moving Columns
D
Radial Drill Press
R 32 Basic Rigid Radial Drill Press with an unbeatable price/ performance ratio • for drilling, reaming and tapping • machine frame made of high-quality fine-grain cast-iron with heavy ribbing to ensure maximum reduction of vibrations • precision-ground gears for quiet operation
• practical layout of electrical and mechanical controls at the headstock for easy operation • motorized arm height adjustment • the spindle is made of high-quality hardened steel for consistent accuracy • mechanical clamping for head, column, and arm Specifications R 32 Basic drilling capacity (steel / cast-iron) column diameter throat (spindel-to-column surface) max. throat (spindel-to-column surface) min. spindle nose-to-table dist. max. spindle nose-to-table dist. min. cube table dimensions (LxWxH) machine table dimensions (LxWxH)
180
mm mm mm mm mm mm mm mm
Standard Equipment: coolant system, cube table, halogen work lamp For available options for this machine, please visit our website and search for R 32 Basic (Product Search)
32 200 820 320 860 320 400 x 400 x 350 1370 x 700 x 160
spindle mount quill stroke speeds (quantity/range) feeds (quantity/range) motor rating weight (approximate) overall dimensions (LxWxH) Part No.
mm rpm mm/rev kW kg mm
MT 4 240 (6) 75-1220 (3) 0,1-0,25 1.5 1425 1407 x 720 x 1885 101 522
For more information and quick online quote requests, please www.knuth.de
Box-Column Drill Press
KSB Superior Rigidity for Demanding Drilling, Reaming and Thread-Cutting Tasks • box-column design provides high load capacity, and is torsionproof and rigid • table and drill head can be moved individually for an optimum machining height • 9-step feed and speed gears, with oil-bath lubrication • high torque across the entire speed range • thread-cutting unit automatically reverses upon reaching the preset depth Specifications drilling capacity in steel feed force torque spindle drive spindle taper throat vertical head travel quill stroke speed range / # spindle feeds / # max. spindle nose-to-table dist. vertical table travel T-slot width / # table setup area coolant pump flow rate overall dimensions (LxWxH) weight Part No.
mm N Nm kW mm mm mm min-1 mm/U mm mm mm mm W l/min mm kg
KSB 32 A 32 9000 160 2,2 MK 4 280 200 200 50-2000/9 0,056-1,80/9 690 300 14 / 3 400 x 550 90 25 962x847 x2340 950 101 692
Standard Equipment: coolant system, tapping unit, halogen work lamp, operating tools, operator manual Options • universal facing and boring head • coolant concentrate 5 L • accessory set, MT 4 (8 pieces) • reducing sleeve MT 5/4
KSB 40 B 40 16000 350 3 MK 4 335 200 250 31,5-1400/12 0,056-1,80/9 750 315 18 / 3 480 x 560 90 25 1040x905 x2530 1250 101 693
KSB 50 C 50 16000 350 4 MK 5 335 195 250 45-850/9 0,056-1,80/9 725 315 18 / 3 480 x 560 90 25 1040x905 x2535 1250 101 694
KSB 63 B 63 30000 800 5,5 MK 5 375 260 250 40-570/9 0,1-0,78/6 860 300 22 / 3 650 x 550 90 25 965x1452 x2787 2500 101 695
Part No. 103 402 Part No. 103 184 Part No. 104 594 Part No. 103 845 KSB 80 B 80 30000 800 5,5 MK 6 375 260 250 40-570/9 0,1-0,78/6 810 300 22 / 3 650 x 550 90 25 965x1452 x2787 2500 101 696
For more information and quick online quote requests, please www.knuth.de
KSB 100 100 45000 1150 7,5 MK 6 480 300 310 26-320/6 0,1-0,71/6 850 300 22 / 3 760 x 650 75 25 1465x970 x3170 3500 101 697
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Dr i l l i ng
F
F
Column Drill Presses
SSB 40 F Super • 50 F Super Production Drill Press with infinitely variable speed and thread-cutting function Ideal for single part and batch productions, for drilling, countersinking, reaming, and thread-cutting • very rigid construction with thick-walled column and large throat • infinitely variable speed adjustment with back gearing and digital speed display • 4 automatic drill feeds with electromagnetic clutch control and automatic shut-off when reaching the limit stop • motorized table height adjustments • large drilling table with circumferential coolant groove, height adjustment, and ± 45° swivel range • thread cutter is incl. with standard equipment
SSB 40 F Super is shown
digital drilling depth indicator Standard Equipment: thread-cutting unit, protective shield, halogen work lamp, coolant system, operating tools, operator manual For available options for this machines, please visit our website and search for SSB 40 / 50 F Super (Product Search) Specifications SSB drilling capacity (diam.) tapping capacity table setup area quill stroke spindle mount speed feed / settings
mm mm mm rpm mm/rev
spindle nose-to-table dist. mm spindle nose-to-foot dist. mm
182
40 F Super 40 M 24 540 x 440 190 MT 4 60 - 2600 0.1; 0.2; 0.3; 0.4 (4) 665 1195
SSB 50 F Super is shown 50 F Super 50 M 30 580 x 460 200 MT 4 50 - 2200 0.1; 0.2; 0.3; 0.4 (4) 590 1175
throat table travel
mm mm
table swivel range column diameter motor rating overall dim. (LxWxH) weight Part No.
mm kW / V mm kg
340 570 430 (motorized) ± 45° 140 2 / 400 1000x650x2220 500 162 337
360 530 410 (motorized) ± 45° 180 3 / 400 1150x680x2360 650 101 668
For more information and quick online quote requests, please www.knuth.de
SSB 32 Xn • SSB 40 Xn Powerful Universal Drill Presses for versatile use in the workshop • heavy cast-iron construction with thick-walled column • thread-cutting feature is standard • automatic drill feeds are activated and deactivated via electromagnetic clutch • including coolant system and work lamp • table rotates and swivels ±45° • 2-step motor (SSB 32 Xn) • head swivels ±45°, adjustable height (SSB 32 Xn) • digital speed (rpm) display (SSB 32 Xn)
coolant system is included Standard Equipment: thread cutter, protective shield, LED work lamp, coolant system, operating tools, operator manual For available options for this machines, visit our website and search for SSB 32 Xn or SSB 40 Xn (Product Search) Specifications drilling capacity (diam.) tapping capacity table setup area quill stroke spindle mount speed range / # feed / # settings
mm mm mm mm rpm mm/rev
spindle nose-to-table dist. mm spindle nose-to-foot dist. mm
SSB 32 Xn 32 M 20 500 x 420 160 MT 4 125 - 3030 / 12 0.1; 0.2; 0.3 / 3 630 1185
SSB 40 Xn shown
SSB 32 Xn shown SSB 40 Xn 40 M 24 570 x 480 190 MT 4 60 - 2300 / 12 0,12; 0,24; 0,42 / 3 600 1195
throat table travel head travel head swivel range table swivel range column diameter motor rating overall dim.(LxWxH) weight Part No.
mm mm mm
mm kW / V mm kg
320 415 285 ± 45° ± 45° 120 1.2 / 400 835x500x1960 540 162 332
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360 460 ± 45° 140 1,2 / 1,6 / 400 965x580x2275 550 162 338
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Dr i l l i ng
F
Column Drill Presses
F
Column Drill Presses
SBT 28 • SBT 35 SBT - Heavy-duty Gear Head Drill Press with automatic feed • Very rigid construction with thick-walled column and heavy, secure machine foot • 8 speed steps for effective power transmission - no belt slippage • Easy rpm adjustment via two shift levers and 2-step main motor • Automatic depth-adjustable quill feed with 4 gear steps • Solid and durable rack-and-pinion drive made of C45 steel, plus adjustable drill head and table • Large, heavy drill table, including T-slots, fine-ground surface • Thread-cutting feature is standard (SBT 35)
SBT 35 is shown SBT 28 is shown
Standard Equipment: Drill chuck guard, 13 mm drill chuck, tool holder bits, operating tools, operator manual
For available options for this machines, visit our website and search for SBT 28 or SBT 35 (product search) Specifications Max. drill capacity Tapping capacity Working area Vertical table travel Vertical head travel Table setup area Quill stroke Throat Spindle-to-table distance Spindle nose-to-foot distance Column diameter Feed Feeds / Quantity
184
mm
SBT 28 28 -
SBT 35 35 M14 / M18
mm mm mm mm mm mm mm mm
505 380 500 x 350 150 320 805 1250 105
510 380 500 x 400 150 320 880 1215 127
(4) 0.1; 0.15; mm/rev 0.22; 0.33
(4) 0.1; 0.15; 0.22; 0.33
Headstock Spindle mount Spindle speed - Steps (50 Hz) - Steps (60 Hz) Drive Capacities Motor rating (400 V) - (50 Hz) - (60 Hz) Dimensions / Weight Dimensions (LxWxH) Weight Part No.
MT 3
MT 4
rpm rpm
(8) 75 - 3010 (8) 90 - 3610
(8) 75 - 3010 (8) 90 - 3610
kW kW
0.9 / 1.2 1.1 / 1.4
1.5 / 1.8 1.8 / 2.1
mm kg
670 x 550 x 1550 255 162 530
700 x 540 x 1635 295 162 531
For more information and quick online quote requests, please www.knuth.de
TSB 25 • TSB 35 Versatile Use in Workshop Applications
TSB 35 • automatic quill feed • rpm indicator • tapping unit • coolant system • head swivels ± 45°
• rigid cast-iron construction • height-adjustable machine head • 6 or 12 speed levels • rectangular table with T-slots and circumferential coolant groove
TSB 35 shown
TSB 25 shown
Standard Equipment: base, protective shield, halogen lamp, coolant system (TSB 35), drill chuck, operating tools, operator manual For available options for this machine, visit our website and search for TSB (Product Search) Specifications drilling capacity in steel tapping capacity in steel Working area setup area, foot quill stroke vertical head travel spindle nose-to-foot dist. throat column diameter spindle speed
mm
mm mm mm mm mm mm rpm
TSB 25 25 M 16
TSB 35 35 M 22
310 x 320 110 470 650 240 95 (6) 125-2825
370 x 360 155 515 645 320 120 (12) 125-3030
spindle mount Drive Capacities main motor rating Feed quill feeds Dimensions / Weight dimensions weight Part No.
MT 3
MT 4
kW
0,75
1,2
mm/R
-
(3) 0,1; 0,2; 0,3
mm
700 x 410 x 1560 220 162 340
810 x 500 x 1670 340 162 345
kg
For more information and quick online quote requests, please www.knuth.de
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Dr i l l i ng
F
Bench-mounted Column Drill Press
F
KST 16V shown
KSS 32 shown
Industrial Drill Presses
KST • KSS
Rigid table (KST) and column drill presses (KSS) with large work tables Specifications drilling capacity column diameter quill stroke throat max. distance spindle to table spindle to foot mount spindle speed range automatic feed table setup area foot setup area motor, 400 V weight height Part No.
186
mm mm mm mm mm mm min-1 mm/U mm mm kW kg mm
KST 16 16 85 100 180
KST 16V 16 85 100 180
KST 25 25 85 93 180
KSS 25V 25 102 130 230
KSS 32 32 102 130 230
375 610 MK 2 (6) 290-2000 -
375 610 MK 2 (6) 290-2000 (4) 0,10; 0,14; 0,17; 0,25 280 x 310 245 x 245 0,75 108 1050 162 500
425 610 MK 2 (9) 160-1820 -
680 965 MK 3 (6) 230-2160 (3) 0,10; 0,16; 0,17; 0,25 330 x 380 330 x 320 1,5 190 1580 162 502
750 975 MK 3 (9) 160-1880 -
280 x 310 245 x 245 0,75 108 1050 162 510
280 x 310 245 x 245 1,1 108 1050 162 506
330 x 380 300 x 325 1,5 190 1760 162 508
• automatic feed (model KST 16V, KSS 25V) • quiet belt drive • high precision spindle bearing • handwheel and gear rack for table movement • adjustable depth stop • large quill stroke • thick-walled column
Standard Equipment: drill chuck with wrench, tool-holder bits, reducing sleeve, drift bolt, coolant system (only KSS 25V, KSS 32), operating tools, operator manualleitung
For more information and quick online quote requests, please www.knuth.de
KB 32 SF shown KB 20 S shown
Bench and Column Drill Presses
KB 20 S • 32 SF
High-Quality Bench and Column Drill Presses for industrial applications Specifications Drilling capacity Tapping capacity (max.) Working area Table setup area Spindle nose-to-table dist. Spindle nose-to-foot distance Throat Column diameter Headstock Speed range Spindle mount Quill stroke Drive Capacities Main motor rating Dimensions/Weight Dimensions Weight Part No.
mm
KB 20 S 20 M20
KB 32 SF 32 M24
mm mm mm mm mm
255 x 255 366 678 240 85
330 x 330 813 1236 265 100
min-1 mm
(5) 320 - 1820 MK2 135
(5) 320 - 1820 MK3 150
kW
1,1 / 400 V
1,5 / 400 V
mm kg
970 x 490 x 1390 170 170 455
1000 x 600 x 2100 225 170 461
• Modern design, high-quality cast-iron, and excellent workmanship combined with superior rigidity, function and appearance • Heavy, precision-ground work table with diagonal T-slots • Very smooth height adjustment of drill table, even under high loads • Large base plate with ground setup area and parallel T-slots • Forward and reverse, plus automatic reversal of direction for thread cutting • Spindle shank and spindle are hardened and ground • Robust belt drive and quiet, powerful motor • Digital speed display and integrated LED work lamp are included Standard Equipment: Drill chuck, tool-holder bits, drill press vise, tapping unit, operating tools
For available options for this machine, visit our website and search for KB 20 S and/or KB 32 SF (Product Search)
For more information and quick online quote requests, please www.knuth.de
187
Dr i l l i ng
F
F
Ill. KGB 30
III. KGB 25
Gear-Drive Drill Press
KGB Specifications max. drill cap. in steel quill stroke spindle taper speed range spindle-to-column distance head swivel spindle-to-table distance spindle-to-base distance travel max. head travel table setup area motor rating 400 V dimensions (L x W x H) weight Part no.
188
mm mm rpm mm mm mm mm mm mm kW mm kg
KGB 25 25 140 MK 3 (8) 100 - 2900 225 110 - 405 300 275 x 315 0,55 / 0,75 390 x 552 x 1240 200 101 690
KGB 30 25 140 MK 3 (8) 100 - 2900 225 ± 45° 110 - 600 1075 445 235 320 x 360 0,55 / 0,75 470 x 640 x 1670 230 101 685
Heavy-duty Gear Drill Press at a Low Price • 8 speed steps with positive torque transmission – no belt slippage • easy speed adjustment via two levers • heavy construction with thick-walled column • hand wheel for vertical feed of head • depth scale with adjustable depth stop • vertical table feed (only KGB 30) • work table swivels +/-50° (only KGB 30) For available options for this machine, visit our website and search for KGB (Product Search)
For more information and quick online quote requests, please www.knuth.de
KSR 40 Advance Linear guides for flexible handling and maximum rigidity
infinitely variable spindle speed with digital display and digital drilling depth indicator for maximum operator comfort
• large travel ranges and many different machining stations provide maximum setup and machining possibilities • powerful machine for drilling, tapping, countersinking and boring • extremely sturdy construction ensures high accuracy and reliability • quick and precise tool positioning: hydraulic clamping is released by the push of a button, head easily swivels forward, backward and horizontally • motorized up and down movement of drill head • height can be adjusted without changing the drilling position • provides great flexibility when machining large parts • drill head swivels ± 90 degrees • autom. feed with depth stop trigger • thick-walled column and large dimensions of all components ensure maximum accuracy • digital drilling depth indicator
Optional Compound Sliding Table Optional Milling Chuck with Collets
Optional Equipment: Compound Sliding Table with Milling Chuck Set Compound Sliding Table table size mm 640x205 cross travel mm 370 linear travel mm 150
dimensions mm 238x320 weight kg 238 Milling Chuck with Collets collet diameter mm 6, 8, 10, 12, 14, 16 Part No. 162 364 Price €
Specifications KSR 40 Advance max. drilling capacity mm max. tapping capacity distance (spindle-to-column) mm max. dist. (spindle nose-to-table) mm upper beam travel mm column stroke mm quill stroke mm head swivel range spindle mount spindle speeds, inf. variable rpm
Ø 40 M30 950 780 590 380 200 ± 90° MT 4 50 - 315, 315 - 2000
Standard Equipment: digital speed indicator, additional setup areas at the side and rear, cube table, swivelling horizontal table, digital boring depth indicator, halogen work lamp, coolant system, tapping option, drill chuck with tool-holder bits, reducing sleeves, operating tools, operator manual spindle feeds (quantity) column diameter table setup area (LxW) T-slots, qty x width (table) main motor height adjustment motor coolant pump motor dimensions (LxWxH) weight Part no.
mm/rev mm mm mm kW/V kW/V kW/V mm kg
0.08 - 0.5 (6) Ø 220 1200 x 505 3 / 18 2.2 / 400 1.5 / 400 0.37 / 400 1720x1200x2250 2740 162 363
For more information and quick online quote requests, please www.knuth.de
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Dr i l l i ng
D
High-Speed Radial Drill Press
F
Metal band saws
starting at
VB Vertical Metal Band Saws with Proven Solid Construction, including Band Saw Blade Welder • torsionally rigid steel construction • table tilts ±15° in all directions • New! Electrical speed control from 20 - 85 m/min and 120 - 500 m/min, with band speed indicator (VB 410 and higher) • increased cutting precision • functional and practical design • high-precision blade guides with carbidetipped back-roller • blow-out feature results in improved cut control • with replaceable plastic bandage • hand wheel for quick blade tension adjustments • blade welder with stress relief, saw-shears, grinding stone, chip box
VB 610 shown
Standard Equipment: complete saw blade welder, lighting, 1 saw blade
optimum blade tension via hand-wheel
Bandsaw Blades for model VB 300 VB 360 VB 410 VB 510 VB 610
Teeth/Inch 10 / 14 / 22 10 / 14 / 22 10 / 14 / 22 10 / 14 / 22 10 / 14
Dimensions 2490 x 10 x 0,65 mm 2900 x 10 x 0,65 mm 3365 x 10 x 0,65 mm 3840 x 10 x 0,65 mm 3950 x 10 x 0,65 mm
Price €
for more information on band saw blades, please visit our website and look for VB (product search) Specifications cutting capacity height x throat speeds blade width table table adjustment motor rating / voltage table height overall dim. (LxWxH) weight Part No.
190
mm m/min mm mm kW/V mm mm kg
VB 300
VB 360
VB 410
VB 510
VB 610
175 x 310 20 - 90 3 - 16 500 x 400 15° 0,4 / 400 890 355 x 630 x 1560 225 102 500
230 x 355 20 - 90 3 - 16 500 x 400 15° 0,75 / 400 960 360 x 690 x 1735 250 102 550
300 x 410 20 - 85 + 120 - 500 3 - 16 600 x 500 15° 1,5 / 400 1000 440 x 815 x 1900 440 102 690
310 x 520 20 - 85 + 120 - 500 3 - 16 600 x 500 15° 1,5 / 400 1000 700 x 1100 x 2000 500 102 692
300 x 600 20 - 85 + 120 - 500 3 - 16 600x500/280x500 15° 1,5 / 400 1015 700 x 1295 x 2000 700 102 694
For more information and quick online quote requests, please www.knuth.de
• Cutting angle settings 0° - 45° • Robust touch screen control panel • Automatic workpiece feed
ABS 300 NC Automatic Band Saw with programmable cutting angle
• torsion-proof dual-column construction • hydraulic saw frame feed via chrome-plated column guide • slightly inclined saw frame improves cutting performance and increases the service-life • dual hydraulic workpiece clamping • infinitely variable cutting speed • automatic angle positioning in 1° increments from 0° to 45° Bi-Metallic Band Saw Blades
dimensions 4430 x 34 x 1,1 mm
• hydraulic bundle vise for both vises included with standard equipment • precise and stable saw band guides ensure high angular accuracy • automatic band breakage control • band speed indicator on the display teeth/inch 3/4, 4/6, 5/8
for more information on band saw blades, please visit our website and look for ABS 300 NC (product search) Standard Equipment: Siemens PLC, automatic cleaning brush, feed roller table (2 m long), 1 saw blade, touch-screen monitor, manual central lubrication, automatic parts counter, Bundle vise, chip conveyor, coolant system, operating tools and operator manual Specifications ABS 300 NC Cutting Capacity cutting capacity 0º - rectangular - circular / square cutting capacity 30º - rectangular - circular / square cutting capacity 45º - rectangular - circular / square cut length (max.) cutting speed
mm mm mm mm mm mm mm m/min
360 x 300 300 300 x 300 300 240 x 300 240 400 20 - 90
Drive Capacities main motor rating motor rating - hydraulic pump coolant pump motor rating Dimensions / Weight belt dimensions overall dimensions (L x W x H) weight Part No.
kW kW kW
3 0,75 0,45
mm mm kg
4430 x 34 x 1.1 2200 x 2000 x 1700 1900 152 880
For more information and quick online quote requests, please www.knuth.de
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Fully Automatic Miter Band Saw
D
Fully Automatic Horizontal Band Saws
ABS 280 NC • 350 NC Including modern PLC control for batch production
ABS 280 NC is shown
• extremely rigid dual-column cast-iron construction • PLC control for a fully automated sawing process • easy to use touchscreen monitor for easy and quick recording of saw parameters • hydraulic tool clamping included with standard equipment • the feed unit's linear measuring system ensures long-term maximum accuracy Bi-Metallic Band Saw Blades for model dimensions ABS 280 NC 3505 x 27 x 0.9 ABS 350 NC 4115 x 34 x 1.1
• feed of the torsion-proof saw frame is infinitely variable via a hydraulic throttle valve • extra rigid, adjustable saw blade guide • hydraulic workpiece clamping with clamping pressure control and bundle vise are included in the standard equipment
F
Feed unit
teeth/inch 3/4, 4/6, 5/8 3/4, 4/6, 5/8
for more information on saw blades/belts, please visit our website and look for ABS 280 NC or ABS 350 NC (product search) Standard Equipment: PLC control, 1 saw blade belt, hydraulic workpiece clamping, hydraulic saw blade clamping, bundle vise, saw blade cleaning brush, material support stand, automatic belt breakage control, coolant system, work lamp, operator manual Specifications ABS Cutting Capacity cutting capacity 90º - rectangular mm - circular mm - square mm cutting speed m/min Drive Capacities main motor rating kW motor rating - hydraulic pump kW
192
280 NC
350 NC
280 x 280 280 280 33, 56
350 x 350 350 350 45, 69
2.2 / 2.8 0.75
2.2 / 2.8 0.75
coolant pump motor rating Dimensions / Weight belt dimensions
kW
0.04
0.04
mm
overall dimensions (L x W x H)
mm
weight Part No.
kg
3505 x 34 x 1.1 1860 x 2400 x 1400 1000 152 920
4115 x 34 x 1.1 2000 x 2500 x 1500 1200 152 921
For more information and quick online quote requests, please www.knuth.de
HBG 280 • HB 280 C Reliable Dual-Guided Band Saws
HB 280 C is shown
HBG 280 is shown
• extremely rigid dual-column cast-iron construction with heavy swivel console • 2 cutting speeds - directly shifted via main drive motor • infinitely variable saw frame feed • horizontal saw frame swivels up to 30° (HBG 280) Bi-Metallic Band Saw Blades HBG 280 HBG 280 C
• saw frame automatically returns to home position at the end of the cut • extra rigid, adjustable saw blade guide • including hydraulic workpiece clamping with clamping pressure control
dimensions 3850 x 27 x 0.9 mm dimensions 3505 x 34 x 1,1mm
teeth/inch 3/4, 4/6, 5/8 teeth/inch 3/4, 4/6, 5/8
for more information on band saw blades, please visit our website and look for HBG 280 or HBG 280C (product search) Standard Equipment: 1 band saw blade, hydraulic workpiece clamping, automatic blade breakage control, linear stop (HB 280 C), saw blade cleaning brush, material support stand, coolant system, work lamp, operator manual Specifications Cutting Capacity cutting capacity 90º - rectangular mm - circular mm - square mm cutting capacity 45° - rectangular mm - circular mm - square mm cutting capacity 30° - rectangular mm - circular mm - square mm cutting speed m/min
HBG 280
HB 280 C
320 x 280 280 280 200 x 280 200 200 240 x 280 240 240 36, 56
280 x 280 280 280 36, 56
Drive Capacities main motor rating motor rating - hydraulic pump coolant pump motor rating Dimensions / Weight belt dimensions
kW kW kW
1,5 / 2,2 0,55 0,04
1,5 / 2,2 0,55 0,04
mm
3850 x 27 x 0,9 1900 x 1400 x 1500 700 152 915
3505 x 34 x 1,1 1800 x 1000 x 1400 600 152 911
overall dimensions (L x W x H)
mm
weight Part No.
kg
For more information and quick online quote requests, please www.knuth.de
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Semi-Automatic Horizontal Miter Band Saws
F
Semi-Automatic Horizontal Band Saw
HB 200 Basic Perfect for Workshop and Training Applications
• saw frame travels across solid dual-column guides • rigid, adjustable saw blade guides prevent lateral escape of the saw blade and ensure maximum angular accuracy • ideally positioned control panel within comfortable reach on top of the saw frame • at the end of each sawing cycle, the saw blade frame will automatically return to the home position
• throttle valve allows infinitely variable saw frame feed • two cutting speeds for a wide spectrum of materials and workpiece diameters • manually adjustable workpiece clamping and linear stop • coolant system
Bi-Metallic Band Saw Blades dimensions 2650 x 27 x 0.9 mm teeth/inch 3/4, 4/6, 5/8 for more information on band saw blades, please visit our website and look for HB 200 Basic (product search) Standard Equipment: linear stop, 1 band saw blade, material support stand, automatic breakage control, coolant system, operator manual Specifications HB 200 Basic Cutting Capacity cutting capacity 90º - rectangular - circular - square cutting speed Drive Capacities main motor rating
194
mm mm mm m/min
200 x 200 200 200 28, 45
kW
1.3 / 1.8
motor rating - hydraulic pump coolant pump motor rating Dimensions / Weight belt dimensions overall dimensions (LxWxH) weight Part No.
kW kW
0.55 0.04
mm mm kg
2650 x 27 x 0.9 1300 x 800 x 1100 260 152 923
For more information and quick online quote requests, please www.knuth.de
ABS 280 B • ABS 320 B Fully automated for continuous operation - proven reliability, convincing Price and Performance
A bundle vise is provided for cutting entire material packs to length • saw frame and machine bed are made of premium cast-iron for torsion-free performance even under maximum loads • new helical gears ensure above-average service life and low maintenance Bi-Metallic Band Saw Blades
ABS 280 B ABS 320 B
• infinitely variable saw frame feed • large sized hydraulic cylinder for constant quiet operation • automatic adjustment of cutting height
Dimensions 3400 x 27 x 0,9 mm Dimensions 3400 x 27 x 0,9 mm
Teeth/Inch 3/4, 6/10 Teeth/Inch 3/4, 4/6, 5/8
for more information on band saw blades, please visit our website and look for ABS 280 B / ABS 320 B (product search) Standard Equipment: autom. band breakage control, bundle vise, coolant system, saw blade, operating tools, chip wiper, feed roller table 120 cm, operator manual Specifications Cutting Capacity cutting capacity - circular - square - rectangular stop length cutting speed, infinitely variable Working area feed roller table length number of feed rollers
ABS 280 B
ABS 320 B
mm mm mm mm m/min
Ø 280 270 250 x 280 500 20 - 100
Ø 320 300 320 x 200 500 20 - 100
mm
1200 4
1200 6
Drive Capacities main motor rating motor rating hydraulic pump feed motor rating motor rating coolant pump Dimensions / Weight overall dimensions (LxWxH) weight Part No.
kW/V kW kW kW
1,5 / 400 0.37 0.25 0.12
1,5 / 400 0.37 0.25 0.12
mm
1800 x 850 x 1200 600 152 750
1850 x 850 x 1250 660 152 755
kg
For more information and quick online quote requests, please www.knuth.de
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Fully Automatic Band Saws
D
Fully Automatic Band Saws
ABS 325 L • 380 L • 460 L • 560 L A new generation of fully automated high-performance band saws more automation, faster cuts and less down-time
ABS 460 L shown
• torsionally rigid machine frame made of a robust steel construction with high-quality linear guides • proven material feed system with hardened workpiece guide rollers and hydraulic workpiece clamping • shorter machining times are made possible by an advanced hydraulic saw frame feed design, including a new pressure control system to master any sawing tasks - infinitely variable setting of feed speed and cutting pressure
• all required settings are accessible and clearly labeled at the second control valve for easy adjustments • optical registration of the workpiece height allows empty runs in rapid feed mode for an optimum change-over to work feed and limiting of the vertical saw frame travel - everything is automated to reduce operator work load • the automatic saw blade guiding system synchronizes the band saw guide according to material cross-section
Standard Equipment: saw blade, workpiece counter, band breakage control, coolant system, hydraulic clamping, mechanical saw blade tensioning with hydraulic pressure gauge, feed roller table (1.2 m long), longitudinal stop, operator manual Bi-Metallic Band Saw Blades for model dimensions ABS 325 L 4160 x 34 x 1,1 ABS 380 L 4800 x 34 x 1,1
teeth/inch 3/4, 4/6, 5/8 3/4, 4/6, 5/8
Specifications cutting capacity: circular / square / rectangular cutting speed infinitely variable m/min main motor rating kW / V hydraulic motor / feed motor kW stop length mm overall dimensions (LxWxH) mm weight kg Part No.
196
Price €
ABS 325 L Ø 325 / 325 / 350x325 20 - 100 2.2 / 400 0.55 / 0.25 500 2450x900x1500 880 152 757
ABS 460 L ABS 560 L
5200 x 41 x 1,3 6000 x 41 x 1,3
3/4, 4/6, 5/8 3/4, 4/6, 5/8
F
for more information on band saw blades, please visit our website and look for ABS L (product search) ABS 380 L Ø 380 / 380 / 430x380 20 - 100 3 / 400 0.55 / 0.25 500 2900x950x1660 1250 152 761
ABS 460 L Ø 460 / 460 / 470x460 20 - 100 4 / 400 0.55 / 0.25 500 3100x1000x1800 1500 152 766
ABS 560 L Ø 560 / 560 / 570x560 20 - 100 4 / 400 1.1 / 0.55 500 3500x1050x2050 2010 152 771
For more information and quick online quote requests, please www.knuth.de
HB 280 B • HB 320 BS Highly reliable Horizontal Band Saws with easy, comfortable miter adjustment HB 320 BS shown
• infinitely variable hydraulic saw advance ensures optimum cutting results and minimized tool wear • automatic shut-off upon completion of saw process • band break sensor activates automatic shut-off upon band break • helical gears, designed for continuous operation with above average life timeinfinitely variable cutting speed from 20 to 100 m/min • coolant system
Highlight HB 320 BS • saw frame swivels allowing universal angle setting - no need to swivel the workpiece! • including feed roller stand, 1.2 m long
Standard Equipment: part clamping fixture, coolant system, longitudinal stop, 1.2 m long feed roller table (only HB 320 BS), operator manual
F Bi-Metallic Band Saw Blades For model HB 280 B HB 320 BS Dimension 3400 x 27 4160 x 34 x 0,9 x 1,1 Teeth/Inch 3/4, 6/10 3/4, 6/10 Price HB 280 B shown Specifications cutting capacity 90° - circular mm - square mm - rectangular cutting capacity 45° - circular mm - square mm - rectangular cutting capacity 30° - circular mm - square mm - rectangular
HB 280 B Ø 280 280 x 280 350 x 200 Ø 240 210 260 x 320 -
HB 320 BS Ø 320 320 x 320 610 x 320 Ø 320 320 355 x 320 260 225 280 x 200
cutting speed infinitely var. motor rating / voltage coolant pump dimensions (LxWxH) weight Part No.
for more information on band saw blades, please visit our website and look for HB 280 B / HB 320 BS (product search)
m/min kW/V kW mm kg
HB 280 B
HB 320 BS
20 - 100 1,5 / 400 0.12 1800 x 850 x 1000 530 152 797
20 - 100 2,2 / 400 0.12 2100 x 1200 x 1340 1000 152 798
For more information and quick online quote requests, please www.knuth.de
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Horizontal Band Saws
HB 1020 L • hydraulic saw blade tensioning • easy material handling through input / output rollers • For optional accessories visit our Website and search for HB (product search)
• Every model of this series provides infinitely variable cutting speeds from 20 to 100 m/min • Powerful and low-maintenance motors for high reliability • Hydraulic workpiece clamping is now standard equipment on all models
• Pressure gauge ensures correct saw blade tension for increased blade life and lower cost • Removable coolant reservoir for simplified maintenance
Standard Equipment for HB 1020 L: Bi-metallic band saw blade, hydraulic workpiece clamping, hydraulic saw blade tensioning, input / output rollers, automatic stroke height adjustment, coolant system, infinitely variable cutting speed, operator manual Specifications Cutting capacity 90º - circular / square - rectangular Cutting capacity 45º - circular / square - rectangular Cutting speed Drive capacities Main motor rating Motor rating - hydraulic pump Coolant pump motor rating Dimensions / Weight Blade dimensions Dimensions (LxWxH) Weight Part No.
198
mm mm
HB 380 L
HB 460 L
HB 560 L
HB 810 L
HB 1020 L
380 520 x 380
460 650 x 460
560 750 x 560
810 810 x 850
1020 1020 x 1020
mm 300 380 410 810 mm 300 x 380 380 x 460 410 x 560 480 x 850 m/min 20-100 infinitely var. 20-100 infinitely var. 20-100 infinitely var. 20-100 infinitely var.
675 675 x 1020 20-100 infinitely var.
kW kW kW
3 0.55 0.12
4 0.55 0.12
4 1.1 0.12
4 1.5 0.12
7.5 2.2 0.12
mm mm kg
4800 x 34 x 1.1 2850 x 1660 x 930 1150 152 802
5200 x 41 x 1.3 3100 x 1800 x 1000 1410 152 806
6000 x 41 x 1.3 3200 x 2050 x 1000 1750 152 811
8200 x 41 x 1.3 3900 x 1200 x 2350 2300 152 816
9500 x 54 x 1.6 4500 x 1700 x 2750 5860 152 808
For the latest specials, please www.knuth.de
HB 380 L - 1020 L Saw with highest precision where others meet their limits! High-Performance Band Saw for very large workpieces for precise cutting of sections and solid materials like steel, aluminum and other materials
HB 380 L - 1020 L
HB 460 L is shown
NEW with linear guide technology! • torsion-proof steel construction with dual-column guide – rigid and vibration absorbing • the saw frame features a mono-frame design for travel across large linear guides • advanced hydraulic saw frame feed with new pressure regulating system (PAS) allows optimum adjustment for every sawing task: infinitely variable feed speed and cutting power control provide a wide spectrum of machining possibilities with just one saw blade type
• the control valve features identifications and labeling for sheets, solid materials and various other material types to provide maximum user-friendly handling • the automatic saw blade guiding system synchronizes the band saw guide according to material cross-section • optical registration of the workpiece height allows fully automated empty runs in rapid feed mode for a timely optimum change-over to work feed as well as limiting the vertical saw frame travel and keeping down-times to a minimum
Standard Equipment for HB 380 L - 810 L: bi-metallic band saw blade, mechanical saw blade tensioning with hydraulic pressure gauge, hydraulic workpiece clamping, automatic stroke height adjustment, feed roller table (1.2 m long), PAS system, coolant system, operator manual Bi-Metallic Band Saw Blades for model dimensions HB 380 L 4800 x 34 x 1.1 HB 460 L 5200 x 41 x 1.3 HB 560 L 6000 x 41 x 1.3
F teeth/inch 3/4, 4/6, 5/8 3/4, 4/6, 5/8 3/4, 4/6, 5/8
HB 810 L HB 1020 L
8200 x 41 x 1.3 9500 x 54 x 1,6
3/4, 4/6, 5/8 3/4, 4/6
for more information on saw blades/belts, please visit our website and look for HB 380 L - HB 1020 L (product search)
For more information and quick online quote requests, please www.knuth.de
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S aw i ng
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Semi-Automatic Band Saws
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Horizontal Miter Band Saws
SBS 210 • SBS 260 Flexible, proven and easy to handle the SBS series for miter cuts up to 60° • one-piece cast-iron construction • space-saving work process for miter cuts - the operator moves the saw frame, not the material • hydraulic cylinder for infinitely variable saw frame feed • 2 cutting speeds for optimum machining results and low saw blade wear • pressure gauge indicates saw blade tension • vise with quick-action clamping and linear stop • rigid saw blade guides, adjustable, with dual ball-bearings • coolant system and solid base are included
infinitely variable feed
everything within reach-the Control Panel
Bi-metallic band saw blades for model SBS 210 dimensions 2100 x 20 x 0.90 teeth/inch 4/6
SBS 260 2460 x 27 x 0.90 3/4, 4/6
for more information on saw blades/belts, please visit our website and look for SBS 210 or SBS 260 (product search)
SBS 210 is shown
Standard Equipment: quick-action vise, coolant system, pressure gauge for saw blade tensioning, 1 saw blade, control panel, base, operating instructions Specifications SBS cutting capacity 90º - circular / square - round (solid material) - rectangular cutting capacity 45° - circular / square cutting capacity 60º - circular / square cutting speeds
200
210
260
mm mm mm
170 / 170 210 x 140
220 / 160 200 260 x 110
mm
120 / 110
150 / 110
mm m/min
70 / 60 40 / 80
90 / 80 36 / 72
Drive Capacities main drive motor rating (continuous / 30 min.) / 400 V Dimensions / Weight dimensions mm weight Part No.
kg
0.9 / 0.55
1.1 / 0.59
1260 x 540 x 900 160 152 793
1450 x 570 x 1040 220 152 791
For more information and quick online quote requests, please www.knuth.de
SBS 310 Workshop band saw offers high flexibility and frame swivels to both sides for dual miter cuts: left side 45° / right side 60° • one-piece cast-iron construction of the saw frame ensures exact angles and low vibration • for miter cuts, the operator moves the saw frame - not the material • hydraulic cylinder for infinitely variable saw frame feed • 2 saw blade speeds • pressure gauge indicates exact saw blade tension • rigid vise with quick-action clamping and linear stop • dual ball-bearings in the saw blade guide • coolant system and heavy base are included
machining of solid materials Bi-metallic band saw blades dimensions 2705 x 27 x 0.90 teeth/inch 3/4, 4/6 starting at for more information on saw blades/belts, please visit our website and look for SBS 310 (product search) Standard Equipment: quick-action vise, coolant system, pressure gauge for saw blade tensioning, 1 saw blade, control panel, display for saw blade tension, base, operating instructions Specifications SBS 310 Cutting capacity 90º - circular / square / rectangular Cutting capacity 45º left - circular / square / rectangular Cutting capacity 45° right - circular / square / rectangular Cutting capacity 60º right - circular / square / rectangular cutting speeds
mm
240 / 240 / 310 x 210
mm
150 / 130 / 170 x 90
mm
200 / 180 / 200 x 140
mm m/min
120 / 95 / 120 x 95 72 / 36
Drive Capacities main drive motor rating (cont/30 min) motor voltage Dimensions / Weight dimensions weight Part No.
kW
1.5 / 0.75
V
400
mm kg
1600 x 720 x 1050 330 152 792
For more information and quick online quote requests, please www.knuth.de
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S aw i ng
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Horizontal Dual Miter Band Saw
H
Miter Band Saws
B 125 S • B 200 S Band Saws - an economic alternative to frame and circular saws B 125 S • saw frame swivels from -45° to +60° - it is not necessary to move the part • quick-action vise and depth stop are included • 4 speed levels allow machining of a wide variety of materials
B 200 S • saw frame swivels - allowing angular cuts from 90° to 45° • coolant system is included
B 200 S shown
B 125 S shown
• thin saw blade for reduced material removal • long life - the saw blade is used over its entire length • exact cuts - rigid construction prevents belt track deviations • quiet, low-vibration operation • saw frame feed is infinitely variable via hydraulic cylinder Specifications Cutting capacity 90º - circular / square mm - rectangular mm Cutting capacity 60º - circular / square mm - rectangular mm Cutting capacity 45º left - circular / square mm - rectangular mm
202
B 125 S
B 200 S
125 / 100 125 x 100
205 / 205 205 x 215
50 / 50 50 x 56
-
95 / 76 95 x 76
135 / 115 205 x 115
Bi-Metallic Band Saw Blades for model dimensions B 125 S 1640 x 13 x 0.65 B 200 S 2360 x 20 x 0.90
F teeth/inch 6/10 4/6
Part No. 119 151 119 150
Standard Equipment: coolant system (B 200 S), quick-action vise, mobile base, saw blade, operating manual
Drive Capacities main motor belt speed Dimensions / Weight dimensions weight Part No.
kW / V m/min
0.55 / 230 22 / 33 / 45 / 65
1.1 / 400 24 / 41 / 61 / 82
mm
1000 x 550 x 1100 100 102 748
1230 x 650 x 1320 190 102 752
kg
For more information and quick online quote requests, please www.knuth.de
KHK 350 Semi-Automatic Circular Saw with pneumatic part clamping • quick-action vise with pneumatic clamping reduces setup time • automatic sawing process with infinitely variable feed speed • two saw blade speeds for optimum cutting results in different materials • miter cuts up to ± 45° • gears running in oilbath Standard Equipment: saw blade, quick-action clamping vise, linear stop, foot switch, machine base, coolant system Saw-Blades Part No. circular pitch Price € 102 430 4 102 431 6
F
(dim.. 350 x 3,0 x 40 mm) Part No. circular pitch 102 432 8 102 433 10
Specifications KHK 350 cutting capacity 90º rectangular mm 90° circular /square mm 45º rectangular mm 45° circular /square mm speed (rotations) rpm vise opening mm air supply bar air consumption l/min main motor rating kW dimensions mm weight kg Part No.
100 x 90 95 / 90 75 x 80 90 / 75 38, 19 145 6 120 1,5 / 400 V 1100 x 640 x 1680 310 102 139
Metal Circular Saw
KKS
KKS 315 shown
Rigid, Reliable and Maximum Angle Precision • oil-bath lubricated gear • integrated coolant tank
• head swivels 45° to the left and to the right
Standard Equipment: quick-clamp vise, base and coolant system Saw-Blades for Modell Part No. KKS 250 109 803, 109 802 KKS 315 109 741, 109 742
F dimensions 250 x 2,0 x 32 mm 315 x 2,5 x 32 mm
circular pitch 4, 6 4, 6
KKS 250
circular square rectangular
KKS 315
circular square rectangular
90° 45° L/R
80 65 80x55 65/58 55/45 60x55/55x45
90° 45° L/R
100 100
Specifications max. sawblade diam. motor 400 V 2-speed. speed (rotations) width of vise weight Part no.
mm kW rpm mm kg
KKS 250 250 0,73 / 2,2 45, 90 100 131 102 130
82 82
110x70 85x70 KKS 315 315 1,47 / 2,2 44, 88 120 175 102 136
For more information and quick online quote request, plaese www.knuth.de
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S aw i ng
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Metal Circular Saw
Universal Grinding Machine
D
Multi-Grind Specifications Multi-Grind max. workpiece diameter
mm
200
max. workpiece length
mm
500
max. external grinding dimensions
mm
Ø 5 - 50 x 400
max. internal grinding dimensions
mm
Ø 10 - 50 x 75
tool grinding dimensions
mm
200 x 500
surface grinding dimensions
mm
200 x 50
max. workpiece weight
kg
ca. 10
taper of headstock speeds of headstock
MT 2 rpm
swivel chuck diameter
110, 200, 300 ± 90°
mm
100
- vertical
mm
200
- transverse
mm
200
scale division for height adjustment
mm
0,01
traverse (manual) grinding headstock
height adjustment per handwheel rotation
mm
1
scale division for transverse feed fine/coarse
mm
0,005 / 0,02
transverse adj. per handwheel rotation fine/coarse mm
1/4
(horizontal) swivel range of grinding headstock
± 90°
grinding spindle speed
rpm
2500
max. grinding wheel dimensions
mm
Ø 200 x 20 x 75
internal grinding spindle speed
rpm
13500
die grinder
mm
Ø 25 x 20 x 6
mm
10 x 10 x 3
max. longitudinal table traverse
mm
480
longitud. feed speed (hydraulic)
mm
ca. 0,01 - 6
manual, w/ hydraulic support
m/min
bis ca. 7
table swivel range
+ 45° - 30°
tailstock taper
MT 2
quill travel
mm
14
total drive output
kW
2,525
grinding wheel motor output
kW
1,1
dimensions (L x W x H)
mm
1520 x 1350 x 1400
weight
kg
1300
part no.
102 781
Standard Equipment: coolant system, dust suction system, tool mount / indexing head MT 4, internal grinding unit, including 2 die grinders, 4 grinding wheels, threejaw chuck (100 mm diam.), left tailstock, right tailstock MT 2, center point, half center point, balancing stand, spindle extension, vise for surface grinding (3-D angle adjustment), spring stop, 5 drivers, dresser, various splash guards, wheel guard (2x), automatic central lubrication, operation manual, test certificate
204
For the latest specials, please www.knuth.de
Multi-Grind
G r i ndi ng
Universal Grinding Machine
Ideal for tool and die construction, mechanical production, design processes, laboratories and training
When we designed the KNUTH Multi-Grind, our goal was to combine all functions of cylindrical, surface, and tool grinding into one machine. The functionality of the Multi-Grind ranges from external and internal cylindrical grinding to taper grinding. The Multi-Grind also allows easy tool grinding (sharpening of cutters, reamers and turning tools) and is suitable for light surface grinding jobs
Three-Point Bearing The custom three-point bearing of the grinding spindle ensures minimum temperature effects and consistent grinding quality. Feed Drives Hydraulic table feed (longitudinal) with automatic change of direction. An additional manually operated longitudinal feed with hydraulic support allows feed speeds up to 7 m/min. Grinding Headstock Special grinding headstock design allows simultaneous setup of 2 different grinding wheels. The grinding headstock travels transverse, is height adjustable, and swivels around the vertical axis. Speeds The headstock operates at 3 different speeds (110, 200, 300 rpm) which are set through an easy to operate gear shift lever.
Additional Features ... • Central lubrication system • Sturdy construction – the KNUTH MultiGrind body is made of solid cast-iron and weight 1300 kg; minimizes vibration effects • Electrical components are mounted easily accessible in a control cabinet and conform to VDE regulations
• an extensive assortment of accessories, incl. coolant system (delivery up to 22 l/ min.), and vacuum system are standard equipment
For more information and quick online quote requests, please www.knuth.de
205
Fagor 8055i FL-TCO Control innovative, intuitive and customized • Featuring standard cycles plus KNUTH-specific cycle user interface that can be customized to match the existing machine configuration - for maximum utilization and optimized processes • The workpiece can be programmed via cycles or G-codes (DIN ISO) or a combination of both systems Other Features of the Control • Manual dressing of grinding wheel before and during machining (incl. compensation) • Automatic dressing of grinding wheel can be selected right before finishing operation (incl. compensation) • Manual swing grinding mode like on a conventional machine, but with electronic hand-wheels • USB port at front of control, RS 232 & Ethernet (option) data ports is possible (including date transfer software) Cycle Examples Plunge-cut grinding, plunge-cut grinding with oscillation and cylindrical grinding For available options for this machine, visit our website and search for RSM B CNC (product search) Standard Equipment for RSM 1000 and 1500 B CNC: Fagor 8055i FL-TCO control, inside grinder, grinding wheel dresser, 3-jaw chuck, steady rest, follow rest, grinding wheel balancing station, balancing arbor, center MK 4, rough grinding wheel, fine grinding wheel, inside grinding arbor, foundation bolts, coolant system with magnetic separator, automatic central lubrication, leveling feet, work lamp, operating tools, programming and operating instructions Specifications RSM Working area Center height Workpiece length Grinding length Workpiece weight (max.) Grinding diameter X axis travel Z axis travel Inside grinding diameter Inside grinding depth Max. table swivel range (r+l) Feed Table feed, infinitely variable Headstock Work spindle speed, infinitely variable Headstock swivel range Work spindle taper Grinding Headstock Grinding spindle speed Inside grinding spindle speed Grinding headstock swivel range (r+l) Tailstock Tailstock taper Drive Capacities Motor rating - Work spindle - Inside/Outside grinding - X / Z axis feed Total connected load Dimensions/Weight Grinding wheel dimensions Dimensions Weight Part No.
206
500 B CNC
800 B CNC
1000 B CNC
1500 B CNC
mm mm mm kg mm mm mm mm mm
135 550 500 50 200 160 600 13 – 100 125 3° / 9°
135 800 800 50 200 160 850 13 – 100 125 7° / 3°
180 1000 1000 150 320 200 1100 30 – 100 125 7° / 3°
180 1500 1500 150 320 240 1600 30 – 100 125 6° / 3°
mm/min
100 – 4000
100 – 4000
100 – 4000
100 – 4000
rpm
40 – 460 360° / 45° pitch MT 4
40 – 460 360° / 45° pitch MT 4
25 – 220 360° / 90° pitch MT 4
40 – 220 360° / 45° pitch MT 4
rpm rpm
1670 15000 30° / 180°
1670 15000 30° / 180°
1670 10000 30° / 180°
1670 10000 30° / 180°
MT 4
MT 4
MT 4
MT 4
kW kW kW kVA
0.75 4 1.3 / 1.3 11
0.75 4 1.3 / 1.8 11
1.5 5.5 / 1.1 1.8 / 2.9 15
1.5 5.5 / 1.1 1.8 / 2.9 15
mm mm kg
400 x 50 x 203 2900 x 2240 x 1750 2700 100 018
400 x 50 x 203 3100 x 1600 x 1500 4000 101 147
400 x 50 x 203 4200 x 2240 x 1800 5300 101 145
400 x 50 x 203 5600 x 2260 x 1850 6000 101 146
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B
RSM B CNC High-Precision Cylindrical Grinding Machine for Inside and Outside Machining • Superior machining quality and high flexibility for series and small batch productions • These proven, solid machine frames with wide V-guides and box-ways ensure low vibrations for optimum work results • Servo-driven axes run on precision preloaded ball screws
• Electronic hand-wheels for table and grinding headstock movement • High-precision hydrodynamic bearings of the grinding spindle ensure optimum grinding results • Fagor control, optimized for grinding cycles
Standard Equipment for RSM 500 and 800 B CNC: Fagor 8055i FL-TCO control, inside grinder, grinding wheel dresser, 3-jaw chuck, grinding wheel balancing station, center, complete enclosure, coolant system, automatic central lubrication, leveling feet, grinding wheel flange, work lamp, operating tools, programming and operating instructions
Measuring system (option)
Easy programming of grinding cycles
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207
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CNC Cylindrical Grinding Machines
D
Cylindrical Grinding Machine
extensive standard equipment
RSM 500 A The new model of the RSM Series reliable outside and inside grinding of cylindrical and conical parts
• Proven and extremely rigid machine frame made of premium cast-iron - this machine’s high intrinsic weight, diligent design and production create optimum conditions for excellent grinding and sanding results • Grinding spindle with segmented high-precision bearing, adjustable and low maintenance • Hydraulic adjustment of the grinding headstock simplifies set-up, workpiece exchanges and reduces downtimes • Easy change-over from outside grinding to the solid and powerful inside-grinding system
• Hydraulic linear feed features very precise, infinitely variable micro-feed • Work spindle speeds are infinitely variable and can be easily adjusted and optimized during the machining process • Footswitch operated hydraulic movement of tailstock
Standard Equipment: 2-axis position indicator, inside grinder, 3-jaw chuck (200 mm), chuck flange, balancing station, balancing arbor, truing feature, centers, grinding wheel flange, coolant system, open rest, drive chuck, operating tools, operator manual Specifications RSM 500 A Center height Grinding length (max.) Max. grinding diameter (- With steady rest) Min. grinding diameter Inside grinding diameter incl. rest Inside grinding diameter without rest Workpiece weight between centers (max.) Grinder head travel Chuck diameter Inside grinding depth Table swivel (right / left) Grinding wheel feed (min.) Circumferential speeds Work spindle speeds @ 50 Hz @ 60 Hz Headstock Work spindle swivel range Grinding Headstock Grinding spindle speed Grinding headstock swivel range (r+l)
208
mm mm mm mm mm mm kg mm mm mm mm m/sec rpm rpm
rpm
135 500 200 (60) 8 10-90 10-90 50 200 165 125 -3° / +9° 0.005 35 25-220 30-264
Feed Table feed, infinitely variable Feed per hand-wheel rotation - X axis Feed per scale division - X axis Tailstock Tailstock taper / quill stroke Drive Capacities
0-45°
Dimensions Weight Part No.
0-1670 ± 30°
Motor rating Grinding spindle / inside grinding feature
Motor rating - work spindle / hydraulic pump Coolant pump motor rating Total connected load Dimensions / Weight Grinding wheel dimensions Grinding stone dimension, inside grinding (max.) Grinding stone dimension, inside grinding (min.)
m/min 0.1 - 4 mm 1.0 mm 0.005 mm
MT 4 / 30
kW kW kW kVA
4 0.75 0.125 5.625
mm mm mm
400x50x203 50x25x13 17x20x6 2500x1600 x1500 2500 302 430
mm kg
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extensive standard equipment
RSM 800 For external and internal cylindrical grinding with superior precision
Grinding diameters up to 200 mm
• High-precision guideways of linear and transverse movement consisting of combined V-guides and boxways • Grinding headstock can be rotated 180º to change from inside to outside grinding • Infinitely variable hydraulic linear feed • Hydraulic or manual pull-back and positioning of grinding wheel • Machine table swivels for easy taper grinding • Hydraulic tailstock with foot switch Specifications RSM 800 Working area Center height Center width Grinding length / grinding Ø (max.) Workpiece weight (max.) Inside grinding diameter Inside grinding depth Table feed, infinitely variable Table swivel range (max.) Headstock Speed range, infinitely varable Swivel range / spindel taper Grinding Headstock Peripheral speed of grinding wheels (max.) Inside grinding spindle speed Swivel range
mm mm mm kg mm mm m/min
135 950 800 / 200 50 13 - 100 125 0,1 - 4 R = -3° / L = +7°
rpm
25 - 380 0 - 45° / MT 4
m/sec rpm
38 16000 ± 30°
Accuracy (between centers): Concentricity deviation (outside) Cylindrical deviation
mm mm
0.0015 0.005
Standard Equipment: 2-axis position indicator, 3-jaw chuck (200 mm diameter), coolant system, grinding wheel dresser, balancing station, centers, inside grinder, tool driver, operating tools, operator manual
Feed Feed per hand-wheel rotation X axis Feed per scale division - X axis Accuracy Concentricity deviation (outside) Cylindrical tolerance Drive capacities Machine drive power Main motor rating Dimensions / Weight Grinding wheel dimensions (min.) Abrasives, inside (min./max.) Dimensions Weight Part No.
mm mm
1 0.005
mm mm
0.0015 0.005
kW kW
5.625 4
mm mm
400 x 50 x 203 17 x 20 x 6 50 x 25 x 13 3100 x 1600 x 1700 3000 370 150
mm kg
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209
G r i ndi ng
D
Cylindrical Grinding Machines
RSM Series Grinding Spindle
Wet grinding with rotating part
• The table features large dimensions and swivels in two directions - table movement via hand-wheel or automatically via linear hydraulic feed • The robust feed valve allows very precise micro-feed control on the X axis, including a user-adjustable dwell time at the end of the longitudinal table travel • Hydraulic ratchet feed simplifies exact X axis positioning, limited by an adjustable zero stop, and repeated feeds by the push of a button • The adjustable grinding spindle features superior bearings and provides for maximum precision and surface quality, plus extraordinary tool life and rigidity Standard Equipment: 2-axis position indicator, inside grinder, open rest, closed rest, 3-jaw chuck 200 mm, coolant system, grinding wheel dresser, balancing station, balancing arbor, grinding wheel flange, grinding wheel, center, front and rear splatter guard, drive chuck, operating tools, operator manual, test certificate Specifications Center height Max. grinding diameter With steady rest Min. grinding diameter Max. grinding length Inside grinding diameter incl. rest Inside grinding diameter without rest Max. inside grinding depth Headstock taper Max. workpiece weight between centers Tailstock spindle stroke Min. grinding wheel feed Max. headstock swivel range Grinding spindle speeds Chuck diameter Max. table swivel range Table feed
210
mm mm mm mm mm mm mm mm kg mm mm rpm mm m/min
RSM 1000 C 180 320 60 8 1000 35 - 100 30 - 100 125 MT 4 150 30 0.0025 0-45° 0 - 1670 200 -3° / +7° 0.1 - 4
• The grinding spindle motor provides up to 7.5 kW power and is designed for continuous operation • The heavy-duty spindle head swivels 30° to the left and to the right; the work spindle head swivels 45° • Standard inside grinder for grinding parts with diameters up to 100 mm • Integrated rapid feed on Z axis with manual return
Accuracy: (across the entire length) Eccentricity 0.003 Cylindrical tolerance 0.006 mm (across 1000), 0.008 mm (across 1500) 0.01 mm (across 2000), 0.012 mm (across 3000)
Roughing depth
RSM 1500 C 180 320 60 8 1500 35 - 100 30 - 100 125 MT 4 150 30 0.0025 0-45° 0 - 1670 200 -3° / +6° 0.1 - 4
ra < = 0.32 µm
RSM 2000 C 180 320 150 15 2000 35 - 100 30 - 100 125 MT 5 150 30 0.0025 0-45° 0 - 1305,6 200 -3° / +5° 0.1 - 4
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RSM 3000 C 180 320 150 15 3000 35 - 100 30 - 100 125 MT 5 150 30 0.0025 0-45° 0 - 1305,6 200 -3° / +3° 0.1 - 4
RSM 1000 • 1500 • 2000 • 3000 C High-precision cylindrical grinder with work lengths up to 3000 mm for inside and outside grinding - new dimensions of our RSM series • Large machine bed in a heavy design accommodates workpieces with lengths up to 3000 mm and diameters up to 320 mm • Wide, precision-ground guideways ensure maximum accuracy across the entire workpiece length and accommodate high workpiece weights
incl. Position Indicator
RSM 1000 C is shown
Specifications Grinding wheel dimensions Circumferential speeds Work spindle speeds Grinding head travel Feed per hand-wheel rotation - X axis Feed per scale division - X axis Max. swivel range of grinding headstock Grindstone dimensions, inside grinding max. Grindstone dimensions, inside grinding min. Total drive capacity Motor rating - grinding spindle / hydraulic pump Motor rating - headstock / coolant pump Motor rating - Inside grinder Dimensions (LxWxH) Weight Part No. with position indicator
mm m/sec rpm mm mm mm mm mm kW kW kW kW mm kg
RSM 1000 C 400 x 50 x 203 35
RSM 1500 C RSM 2000 C 400 x 50 x 203 500 x 50 x 203 35 34,20 25-220 @ 50 Hz / 30-264 @ 60 Hz 250 250 250 1.0 1.0 1.0 0.0025 0.0025 0.0025 ± 30° ± 30° ± 30° 50 x 25 x 13 50 x 25 x 13 50 x 25 x 13 17 x 20 x 6 17 x 20 x 6 17 x 20 x 6 8.9 8.9 10.9 5.5 / 0.75 5.5 / 0.75 7.5 / 0.75 1.5 / 0.125 1.5 / 0.125 1.5 / 0.125 1.1 1.1 1.1 3605 x 1810 x 1515 4605 x 1810 x 1515 5605 x 1810 x 1515 3700 4300 6600 302 445 302 446 302 447
RSM 3000 C 500 x 50 x 203 34,20 250 1.0 0.0025 ± 30° 50 x 25 x 13 17 x 20 x 6 10.9 7.5 / 0.75 1.5 / 0.125 1.1 7605 x 1810 x 1515 8600 302 448
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211
G r i ndi ng
D
Conventional Cylindrical Grinding Machines
D
Manual Surface Grinder
FSM 480 • spindle resists high loads; mounted in pre-loaded angular deep-groove ball bearings ensures low-vibration operation, high accuracy, increased lifetime, and low maintenance • completely leakproof, and balanced spindle motor with high load capacity • solid, vibration-absorbing construction • V- and flat guides in Z and Y direction for consistently high accuracy • longitudinal table movement over linear ball guide; linear ball track • longitudinal table travel via cogged belt for smooth movement • adjustable handwheel scales for vertical and transverse adjustments allows setting of point of origin at any position • central lubrication • grinding parallelism 0.005 mm / 300 mm
Standard Equipment: exhaust vacuum, work lamp, grinding wheel 200 x 13 x 32 mm, magnetic clamping plate 125 x 300 mm, diamond dresser, balancing shaft, balancing station, operating tools, machine vice 75 mm, grinding wheel dresser holder For available options for this machine, visit our website and search for FSM 480 (Product Search)
Specifications FSM 480 longitudinal table travel transverse travel spindle-table distance roughness table work area wheel dimensions feed / handwheel rotation / scale gradation - transverse/longit.dir. - vertical direction motor output weight Part no.
linear ball track
212
mm mm mm mm mm
mm mm kW kg
480 230 470 RA> = 0,63 210 x 450 200 x 13 x 32
5 / 0,02 1 / 0,005 1,85 730 122 801
flanged spindle
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HFS 31125 NC
including preset cycles
High efficiency and extreme precision combined with an intuitive control
• Heavy machine frame with a robust design ensures torsional rigidity and easily accommodates peak loads during directional changes of the table • Large table provides room for workpiece sizes up to 1250 x 320 x 400 mm (LxWxH) • Preloaded ball screws on Y and Y axis ensure high precision during grinding Standard Equipment: NC control, electromagnetic clamping plate (1250x320 mm), grinding wheel, grinding wheel flange, automatic diamond dresser, puller, balancing stand, balancing arbor, balancing tool, work light, semienclosure, operating tools, operator manual
Specifications HFS 31125 NC Work area X / Y / Z axis travel Grinding area Part weight Distance from spindle axis to table Table dimensions Scale ring division - Y axis Scale ring division Z axis Feed per hand-wheel rotation - Y axis Feed per hand-wheel rotation, Z axis Feed Feed speed, X axis
mm mm kg mm mm mm mm mm mm
1470 / 415 / 625 1250 x 320 600 625 1250 x 320 0.001 – 0.1 0–5 0.001 0.02
• Servo-drives allow dynamic feed settings and speed adjustments, resulting in significantly improved surface quality • Automatic dressing reduces down times and increases accuracy • An electronic hand-wheel is provided for machine set-up • 11 kW main motor provides plenty reserve power
Options • Diamond dressing wheel • Balancing stand • Diamond dresser • Grinding wheel
Part No. 251 177 251 178 251 179 251 180
Feed speed, Y axis Feed speed, Z axis (inf. var.) Automatic Z axis feed Drive Capacities Main spindle motor Motor rating - hydraulic pump Dimensions/Weight Grinding wheel dimensions
mm/min 4000 mm/min 300 mm 1 – 60
Overall dimensions (L x W x H) Weight Part No.
kW kW
11 4
mm
450 x 80 x 203
mm kg
4950 x 2450 x 2665 7200 124 600
mm/min 2000 – 35000
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213
G r i ndi ng
D
NC Surface Grinders
NC Control • Intuitive dialog-guided programming for automatic and semi-automatic sanding and dressing of grinding wheels, optimized for surface grinding • Easy adjustment of important parameters and feed rate during machining • Dressing mode for grinding wheel with automatic dimension and speed compensation ensures constant grinding speed and can be added automatically while in auto mode • Automatic fault and performance monitoring, display shows error message
Standard Equipment: Magnetic clamping plate, coolant system with magnetic particle separator, central lubrication, hydraulic fluid cooler, grinding wheel with flange, additional flange, diamond dresser with holder, balancing station, setup feet, tool box, operator manual Option: Coolant and filter system with magnetic particle separator Specifications HFS NC Working area X axis travel mm Z axis travel mm Grinding capacity (max.) mm Workpiece weights incl. magnetic clamping plate (max.) kg Distance from spindle axis to table (max.)mm Dimensions Magnetic clamping plate mm T-slots (width x qty) mm Spindle speed rpm Feed Division (electronic hand-wheel) - Y axis mm - Z axis mm Feed per rotation (electronic hand-wheel) - Y axis mm - Z axis mm Feed speed - X axis (hydraulic) m/min - Z axis mm/min Rapid feed Y / Z axis (increments) mm/min Autom. feed - Micro-feed Y axis mm - Coarse feed Y axis mm - Z axis mm Drive Capacities Main motor rating kW Motor rating - hydraulic pump kW Motor rating - coolant pump W Z and y axis servo motor kW Dimensions/Weight Grinding wheel dimensions mm Overall dimensions (L x W x H) mm Weight kg Part No.
214
Part No. 251 573
52
73
104
160
580 230 520 x 200
820 340 720 x 300
1140 440 1020 x 400
1800 430 1700 x 400
210 470 500 x 200 14 x 1 500 – 3500
400 640 700 x 300 14 x 1 500 – 2300
680 640 1000 x 400 14 x 3 500 – 2300
850 640 1600 x 400 14 x 3 500 – 2300
0.001 / 0.005 / 0.01 0.01 / 0.05 / 0.1
0.001 / 0.005 / 0.01 0.01 / 0.05 / 0.1
0.001 / 0.005 / 0.01 0.01 / 0.05 / 0.1
0.001 / 0.005 / 0.01 0.01 / 0.05 / 0.1
0.1 / 0.5 / 1.0 1.0 / 5.0 / 10
0.1 / 0.5 / 1.0 1.0 / 5.0 / 10
0.1 / 0.5 / 1.0 1.0 / 5.0 / 10
0.1 / 0.5 / 1.0 1.0 / 5.0 / 10
min. 3 / max. 25 0 – 1200 0 - 1200 (10)
min. 3 / max. 25 0 – 1200 0 - 1200 (10)
min. 3 / max. 25 0 – 1200 0 - 1200 (10)
min. 3 / max. 25 0 – 1200 0 - 1200 (10)
0.0001 – 0.01 0.005 – 0.04 0.1 – 15
0.0001 – 0.01 0.005 – 0.04 0.1 – 25
0.0001 – 0.01 0.005 – 0.04 0.1 – 25
0.0001 – 0.01 0.005 – 0.04 0.1 – 25
3,7 1,5 90 0.55 / 0.55
3,7 1,5 180 0.55 / 0.55
5,5 2,2 180 0.55 / 0.55
5,5 2,2 180 0.55 / 1
255 x 50.8 x 25 2400 x 1750 x 2400 2050 122 415
400 x 127 x 40 2900 x 1900 x 2500 2500 122 420
400 x 127 x 40 3800 x 2000 x 2500 3050 122 425
400 x 127 x 40 6500 x 3000 x 2500 5400 122 430
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G r i ndi ng
NC Surface Grinders
HFS 52 • 73 • 104 • 160 NC NC Precision Surface Grinder for automatic and semi-automatic machining with dressing cycle compensation
• This machine is designed for continuous operation at high machining speeds and features quiet operation, maximum accuracy and minimal heat-buildup for guaranteed optimum work results. • Dual guides for linear table motion • Spindle head and Z-axis move on precision linear guides with preloaded ball screws • Servo drives on Y and Z axis and hydraulic linear table movement can be adjusted via an infinitely variable electronic
proportional valve for precise and consistent feed • 3-step electronic hand-wheel allows for precise positioning of the Y and Z axis • The heavy-duty, rigid grinding spindle head features maintenance-free preloaded high-precision angular ball bearings • External hydraulic unit and large oil cooler ensures thermal stability • Automatic central lubrication
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215
Advance Model • Advance models feature an electronic PLC and a touchscreen display for easy programming of grinding cycles • An electronic hand-wheel allows for easy set-up and manual axis movement on Advance models • In automatic mode, the operator-defined feeds, spark-out strokes and homing motions are automatically processed, and upon completion coolant supply, spindle and feed are stopped
VC Model • VC models feature an automatic vertical feed, whereby the operator can preselect the depth and quantity • Grinding wheel idle feeds can be motorized - a true timesaver
Everything is within view on the VC model control panel
• The rigid, wide work table moves only on one axis - this design allows for an extra-long table guideway on a very wide machine base, ensuring perfect load distribution at both travel end positions. • V-guides and boxways are counter-laminated with Turcite B, ensuring smooth table movement at any load. • Column moves in the Z axis on hand-scraped, counterlaminated V-guides and boxways, ensuring total elimination of any stick-slip effect. • The grinding spindle moves only vertically - this design ensures 100% exact grinding wheel feed with maximum angular precision across the entire work area. • Hydraulic linear table movement is infinitely variable, very constant, and ensures soft directional changes .
Specifications HFS B Work area X axis travel Y axis travel Grinding capacity (max.) Distance from spindle axis to table Feed Feed speed, X axis Feed depth, Y axis Feed depth, Y axis (Advance) Automatic Z axis feed Drive Capacities Main spindle motor
216
• The stand-alone hydraulic unit is easy to maintain and mechanically and thermally separated from the main machine frame to ensure the most constant working conditions possible. • The grinding spindle is large sized, dynamically balanced, completely sealed and permanently lubricated. • Grinding spindles are carefully assembled by experienced professionals in air-conditioned clean rooms using selected precision bearings. • Once the machine is put into operation, the automatic central lubrication system supplies all guides and preloaded ball screws with the correct amount of oil. • Optionally, all models can be equipped with a mechanical grinding wheel dresser that can be used at any grinding height and column position - this reduces unnecessary down-times.
50100
50150
60150
60200
80150
mm mm mm mm
1140 540 500 x 1000 590
1600 540 500 x 1500 590
1600 650 600 x 1500 600
2230 650 600 x 2000 600
1600 850 800 x 1500 800
m/min mm mm mm/min
5 - 25 0,005-0,04 0,001-0,01 0,5-12
5 - 25 0,005-0,04 0,001-0,01 0,5-12
5 - 25 0,005-0,04 0,001-0,01 0,5-12
5 - 25 0,005-0,04 0,001-0,01 0,5-12
7 - 25 0,005-0,04 0,001-0,01 0,5-12
kW
7,5
7,5
7,5
7,5
7,5
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G r i ndi ng
Hydraulic High-Capacity Surface Grinders
HFS B VC • Advance Maximum grinding precision for large and heavy parts
Extensive standard equipment
Standard Equipment: 2-axis position indicator (VC model), grinding wheel, grinding wheel flange, electromagnetic clamping plate, coolant system, balancing station, balancing shaft, diamond dresser, truing elements, anchor bolts, operating tools, operator manual Specifications HFS B 45141 Grinding wheel Grinding wheel dimensions mm Speed (50 Hz) min-1 Dimensions/Weight Dimensions (LxH) mm Weight kg HFS B model with automatic vertical feed Part No. HFS B Advance model Part No.
Options • Coolant and vacuum system (for 124 909 - 124 912) • Magnetic coolant cleaning system (for 124 909 - 124 912)
Part No. 251 467 251 497
50100
50150
60150
60200
80150
355 x 40 x 127 1450
355 x 40 x 127 1450
355 x 40 x 127 1450
355 x 40 x 127 1450
400 x 50 x 127 1450
4445 x 2200 5000 50100 VC 124 909
5810 x 2445 6000 50150 VC 124 911
5810 x 2445 7250 60150 VC 124 913
6200 x 2760 8500 60200 VC 124 915
5810 x 2900 8250 -
50100 124 910
50150 124 912
60150 124 914
60200 124 916
80150 124 917
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217
The standard position indicator ensures precision and operator safety
Grinding Spindle
Hydraulics
• The grinding spindle is large sized, dynamically balanced, completely sealed and permanently lubricated • Preloaded precision bearings ensure maximum grinding performance and reliability for long production hours
• The hydraulic linear table movement is infinitely variable, very constant, and ensures soft directional changes • The external hydraulic unit with oil cooler unit ensures perfect temperature stability
Specifications HFS B Work area Part weight Spindle nose-to-table distance Table dimensions Scale ring division - Y axis Scale ring division Z axis Automatic cross feed on Z axis Automatic vertical feed on Y axis (PLC model) Travels X / Y axis travel Grinding wheel Grinding wheel dimensions Speed Feed Hydraulic X axis feed Drive Capacities Main motor rating Hydraulic motor power Dimensions/Weight Dimensions Weight HFS B model Part No. HFS B model with automatic vertical feed Part No.
218
2550
3063
4080
kg mm mm mm mm mm mm
300 520 255 x 510 0,01 0,02 0,5 - 10 0,005 - 0,05
420 520 300 x 600 0,01 0,02 0,5 - 10 0,005 - 0,05
700 580 400 x 800 0,01 0,02 0,5 - 10 0,005 - 0,05
mm
560 / 280
660 / 340
850 / 440
mm min-1
200 x 25 x 32 2850
355 x 40 x 127 1450
355 x 40 x 127 1450
m/min
7 bis 25
7 bis 25
7 bis 25
kW kW
2,2 1,5
4 1,5
5,5 2,2
mm kg
1960 x 1560 x 2140 1680 2550 C 124 900
2150 x 1940 x 2195 1900 3063 C 124 903
2720 x 2155 x 2195 2800 4080 C 124 906
2550 PLC 124 902
3063 PLC 124 905
4080 PLC 124 908
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HFS B C • HFS B PLC Precision and reliability for small and medium-sized workpieces
• The heavy cast-iron machine frame provides excellent rigidity and torsional strength, and is equipped with dual V-guides for cross travel and combined V-guides and boxways for linear motion • A large work area and high table load capacity allow machining of larger, heavy workpieces with highest precision Standard Equipment: 2-axis position indicator, grinding-wheel, grinding-wheel flange, coolant system, balancing shaft, LED work light, magnetic clamping plate, set screws, operating tools, operator manual
• Superior quiet operation and low heat build-up ensure optimum work results in continuous operations
PLC model • A PLC plus a servo-drive on Y axissimplify the input of grinding cycles for plane and slot grinding • C models feature manual grinding-wheel feeds Options • Coolant and vacuum system • Magnetic coolant cleaning system (for 124 900 - 124 905) • Magnetic coolant cleaning system (for 124 906 - 124 908)
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Part No. 251 467 251 468 251 496
219
G r i ndi ng
D
Surface Grinders
H
Universal Tool Grinder
SM Universal Tool Grinder for grinding profile forms
shown with standard equipment
Specifications SM max. collet diameter max. grinding diameter taper grinding rear angle speed cup wheel motor
mm mm
18 25 0° ~ 180° 0° ~ 45° rpm 5200 mm 100 x 50 x 20 W / V 180 / 400
Optional Equipment for SM Name Part No. diamond wheel 102 861 wheel flange 102 874 cup wheel 102 875
weight machine kg weight base kg dimensions mm tool holder travel mm tool holder handwheel rotation spindle handwheel rotation Part No.
collet 2,5 mm collet 3 mm collet 4 mm collet 6 mm collet 8 mm
56 17 450x400x350 140 18 8 102 880
102 864 102 865 102 866 102 867 102 868
SUS 210 • SUS 190 rpm mm mm W kg
SUS 190 3850 460 x 320 x 390 175 x 32 x 20 375 26 112 795
collet 10 mm collet 12 mm collet 16 mm collet 18 mm diamond dresser shank
102 869 102 870 102 871 102 872 102 877
H
Support Grinding Device
Specifications speed range dimensions grinding wheel dimensions motor rating weight Part no.
Standard Equipment: base, grinding wheel mount, grinding wheel, operating tools, operator manual, spare parts list, test certificate, collets 3, 4, 6, 8, 10 mm
SUS 210 3320 570 x 330 x 390 200 x 32 x 20 750 33 112 796
for external cylindrical
• grinding unit is clamped to the tool holder attachment bolt (SUS 210 40 mm Ø and SUS 190 35 mm Ø) grinding wheel for SUS 190 standard corundum silicon carbide for SUS 210 standard corundum silicon carbide
# 112 793 # 112 794 # 112 797 # 112 798
SUS 210 shown
220
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Price € Price € Price € Price €
Specifications KSW 200 max. grinding diameter max. grinding length longitudinal table movement transverse table movement spindle-to-table distance pivoting grinding head motor dimensions (LxBxH) weight Part no.
mm mm mm mm mm W / rpm mm kg
125 320 300 150 115 ± 40° 180 / 2800 1300 x 780 x 950 280 101 417
Universal Tool Grinding Machine
KSW 200 Standard Equipment: right and left tailstock, spring stop, variable table stops, standard center 60°, half center 60°, 1 cupwheel and 1 diamond top wheel (125x35x32mm), 1 grinding wheel and 1 poppet (125x15x32mm) 3-jaw turning chuck, twist drill grinding feature, turning tool holder, cutter mandrels 16 mm, 22 mm, 32 mm, base frame, operating tools, operator manual
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221
G ri n d i n g
H
H
Belt and Disk Sander Combination
KS 100 B Small footprint - ideal for workshop operations Specifications KS 100 B Working area Table dimensions mm Belt speed m/s Table angle adjustment Belt sander with adjustable angle Drive Capacities Motor rating kW Voltage V Dimensions / Weight Sanding pad diameter mm Belt dimensions mm Dimensions mm Weight kg Part No.
158x225 8 45° 0-90°
KS 100 B is shown
0.4 230 150 100x915 560x270x300 17 102 815
Standard Equipment KS 100 B: Support table, stop, sanding belt, sanding disk, operator manual
KS 150 B • Large sanding surface for smoothing, beveling and deburring • Belt Sander can be used for horizontal and vertical operation • Disk sander is ideally suited for contours, small surfaces and edges • Support table swivels up to 45° and can be used for belt and disk sanding • The included miter stop can be adjusted from 0° - 90° • Powerful motors and low vibrations ensure optimum sanding results
• Including support for edge grinding with graduated scale up to 45° • Sanding belt swivels to vertical position
J
KS 100 B Grit Disks Part No. 40 grit 102 734 80 grit 102 821 K 100 102 822 120 grit 102 823 180 grit 102 824 240 grit 400 grit 102 826
Belt Part No. 102 735 102 827 102 828 102 829 102 830 102 831 102 832
Specifications KS 150 B Belt speed m/min 330 Table angle adjustment 45° Belt sander with adjustable angle90° Speed (sanding pad) m/min 1400 Drive Capacities Motor rating kW 0.75 Voltage V 230 Dimensions / Weight Sanding pad diameter mm 230 Belt dimensions mm 150x1220 Height mm 915 Weight kg 50 Part No. 102 816
Standard Equipment KS 150 B: Adjustable stop, support table, base, sanding disk, sanding belt, operator manual
KS 150 B is shown Base is included
222
KS 150 B Grit Disks Part No. 40 grit 102 721 60 grit 80 grit 102 801 100 grit 102 802 120 grit 102 803 180 grit 102 804 240 grit 400 grit 102 806
J Belt Part No. 102 725 102 726 102 807 102 808 102 809 102 810 102 811 102 812
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Turning Tool Grinder
DS
• cup wheels (150 mm) • 0.74 kW motor, 230 V • 2850 rpm • 18 mm Ø shaft • weight 55 kg • angular slide stops, 45°, on both sides • both tables swivel 45°, read-out on scale • catch trays and coolant reservoir for both sides, exchangeable Part No. 102 785
Carbide cup wheel HSS cup wheel
Part No. 120 785 Part No. 120 780
H
Belt / Disk Sander Combination
BTM 250 Universal Sander for Workshop Applications • support table for disk and belt sanding • easy belt change with quick-lock mechanism • belt sander can be used horizontally and vertically • dust suction connector at disk and belt sander unit • balanced sander disk for vibration-free operation
rigid steel base included
Specifications BTM 250 Belt Sander belt size mm 150 x 1220 belt speed m/sec 8,4 table dimensions mm 152 x 267 Disk Sander disk diameter mm 250 disk speed rpm 1600
Grit table dimensions table angle adjustment 400 V motor overall dim. (LxWxH) weight Part No.
mm
kW mm kg
190 x 330 45° 1.1 585 x 660 x 1550 78 112 700
H
K 40 K 60 K 80 K 100 K 120 K 180 K 240 K 400
Disks Part No. 112 705 112 706 112 707 112 708 112 709 112 710 112 711 112 712
H H H H H H H H
Belt Part No. 102 725 102 726 102 807 102 808 102 809 102 810 102 811 102 812
For more information and quick online quote requests, please www.knuth.de
J J J J J J J J
223
G r i ndi ng
F
F
Belt Sanders
B 150 Versatile and powerful! • large sanding surface, powerful and robust - ideal for commercial and industrial applications • the 4 kW motor provides plenty of power even at highest loads • excellent grinding results due to vibration-free operation and high rigidity • adjustable, rigid work support at the idler roll • high belt speed up to 30 m/sec • quick belt changes via a proven, well-designed construction with quickchange vise • convenient angle adjustment at the base frame
Specifications B 150 Belt Sander belt dimensions mm belt speed m/sec Drive capacity motor rating kW Dimensions / Weight overall dimensions (LxWxH) mm weight kg Part No.
150 x 2000 30
Standard Equipment: machine base, safety observation shield, support table, operator manual
4 1000 x 550 x 1000 120 102 850
sanding belt Grit K 40 K 60 K 80
Part No. 112 860 112 861 112 862
K 100 K 120 K 180 K 240 K 400
H
112 863 112 864 112 865 112 866 112 867
H
Dual pedestal grinders
starting at
DSB D
Rigid Dual Pedestal Grinders for industrial and commercial operations • heavy-duty design with rigid cast-iron body and maintenance-free motor • balanced rotor and premium bearings ensure quiet operation and optimum results • safety always comes first: emergency stop switch and safety observation shield • premium components for long tool life and endurance under rough workshop conditions Standard Equipment: machine base, safety observation shield, 2 universal corundum wheels Specifications grinding wheel speed motor 400 V weight
224
mm rpm kW kg
DSB 200 D Ø 200 x 32 x Ø 30 2950 0.9 28
DSB 250 D Ø 250 x 32 x Ø 30 2950 0.9 32
DSB 300 D Ø 300 x 50 x Ø 75 1450 2.2 84
Part No.
112 151
112 152
112 150
roughing disk
112 147
112 155
112 145
finishing disk
112 148
112 156
112 146
For more information and quick online quote requests, please www.knuth.de
KRA 75 Multi-function Grinder for Tube Ends Ensures exact fit of tube connections, for grinding, sanding and deburring • Extra solid clamping system with rigid v-block jaws for a secure hold of tubes, flat and square materials • Suitable for tube diameters from 20 to 76.1 mm • Grinding angle adjustable from 30 to 90º • Suitable for eccentric grinding • Dual linear stop for grinding and clamping of workpieces • Comfortable handling of the entire grinding system • Quick and easy grinding wheel replacement • Large grinding surface on top of machine, for deburring or sanding of surfaces • Two belt speeds - step 1 for stainless steel and aluminum step 2 for steel and other materials • Rigid, vibration-damping base with roller mount • Two dust bins and dust suppressor for grinding surface
Standard Equipment: Base, 1 standard sanding belt (36 grit), 1 sanding wheel (42.4 mm diameter), operating tools
Specifications KRA 75 Working area Belt dimensions Grinding diameter Adjustable grinding angle Drive Capacities Motor rating Dimensions/Weight Dimensions (LxWxH) Weight Part No.
mm mm
100 x 2000 20 - 76.1 30° - 90°
kW
2.5 / 3.3
mm kg
1450 x 1150 x 650 196 102 860
Sanding belts 100 x 2000 mm Grit Part No. 36 grit 102 840 40 grit 102 841 80 grit 102 842
100 grit 120 grit 180 grit 240 grit 400 grit
102 843 102 844 102 845 102 846 102 847
Sanding wheels Diam. Part No. 20 mm 251 028 21.3 mm 251 029 22 mm 251 030 24 mm 251 031 26 mm 251 032 26.9 mm 251 033 28 mm 251 034 30 mm 251 035 32 mm 251 036 33.7 mm 251 037 38 mm 251 038 40 mm 251 039 42 mm 251 040
Diam. 42.4 mm 44 mm 46 mm 48 mm 48.3 mm 50 mm 52 mm 54 mm 56 mm 58 mm 60 mm 60.3 mm 76 mm 76.1 mm
Part No. 251 041 251 042 251 043 251 044 251 045 251 046 251 047 251 048 251 049 251 050 251 051 251 052 251 053 251 054
For more information and quick online quote requests, please www.knuth.de
225
G r i ndi ng
F
Sanding Machine
H
Turret Head Punch Press
RST Flexible and efficient for single parts and small batch productions • Rigid body with C-frame design allows for manual punching up to 6000 kg • Rigid toggle lever mechanism with robust bearing and precise guide plates ensure consistent stamping quality and long tool life • Suitable for sheet metal, angle iron, and flat iron • Including metric mounts from 5 to 32 mm • Turret turns for tool selection
• For sequential tasks, the turret can be automatically indexed for the next tool – this allows for an enormously effective serial production with various punch diameters • Large work table provides plenty of space for variable stops and easy handling of workpieces • Rigid base with large base cabinet
RST 12 is shown
Lower punch body with stamping die turret
Standard Equipment: Base, metric mounts (5, 7, 8, 10, 13, 14, 16, 19, 22, 25, 29, 32 mm, table stop, operator manual Specifications Working area Max. punch force Throat Stamp-to-die distance, max. Stamp stroke, max. Tool stations Punch diameter, max.
226
kg mm mm mm mm
RST 12
RST 24
6000 305 11 17 12 32
6000 608 11 17 12 32
Plate thickness, max. Dimensions / Weight
mm
6
6
Dimensions Weight Part No.
mm kg
800 x 750 x 1500 390 130 130
1200 x 800 x 1600 690 130 131
For more information and quick online quote requests, please www.knuth.de
KPS 320 KPS - Robust Polishing and Sanding Machine for Surface Finishing • heavy-duty industrial design, long-life with maintenancefree motor • wide spectrum of machining applications: powerful belt sander and polisher combined in one machine • polishing unit with various clamping options accepts many different types of abrasives • safety shield rotates 360° • powerful drive with stepless adjustment up to 2800 rpm • including rigid base
Standard Equipment: base frame, polishing wheel mount, quick-action chuck (1 - 10 mm clamping width), 2 clamping arbors, sanding pad (120 mm diam.), operating tools Specifications KPS 320 polishing wheel size mm speed rpm motor rating kW overall dimensions (LxWxH) weight kg Part No.
Ø 250 200 - 2800 1.5 / 2.2 1040 x 1175 x 1380 146 112 761
For sanding belts Grit Part No. K 40 102 700 K 60 102 701 K 80 102 702
H
Grit K 100 K 240 K 320 K 400
Part No. 102 703 102 704 102 705 102 706
Drill Bit and Cutter Grinding Machine
BFT Adjustable clearance angle for perfect grinding results • 6-jaw precision chuck for maximum accuracy • guaranteed optimum cutting symmetry • simple operation • adjustable clearance angle • grinds all drills, step drills, sheet metal drills, wood drills, and cutters made of HSS and carbide • available with optional diamond wheel
Standard Equipment: base, self-centering 6-jaw chuck, operating tools, grinding wheels, mounts MT2 and MT3 Specifications BFT angle adjustment grinding capacity grinding wheel speed motor rating dimensions (LxWxH) weight Part No.
mm rpm V / kW mm kg
40 - 100° Ø1,5 - 26 MK2 / MK3 4200 400 / 0.18 750 x 830 x 1070 180 122 968
Optional Equipment: • diamand disk set 150 x 32 x 32 and 125 x 32 x 32 mm Part No. 122 967 For available options for this machine, visit our website and search for BFT (Product Search)
For more information and quick online quote requests, please www.knuth.de
227
G r i ndi ng
F
Sanding and Polishing Machine
4-Column Hydraulic Press
KVP 50 - 300 Deep drawing, punching and stamping with utmost flexibility and accuracy • The ram plate is guided by 4 columns, allowing optimum load distribution across the entire setup area, ensuring minimal upbending • Dual-action cylinder and maintenance-free guides: Quality and Reliability - Made in Europe • Two T-slots in the table and two T-slots in the ram plate accommodate large workpieces and tools • Adjustable pressure control for applicationspecific power metering, with an easy to read display • Idle run and work speed plus manual or semiautomatic operation can be preselected at the control panel • Light barriers, safety foot switch plus side and rear safety guards ensure operator safety and uninterrupted production • Modern machine design allows for the addition of useful options, like CNC control or requirement-specific geometry adaptation
Standard Equipment: Foot switch, ram plate, work plate, light barrier, operator manual Specifications KVP Work area Force Piston stroke Stroke rate Rapid feed Return speed Guides diameters Work table, ram plate Column distance Workpiece height (max.) Working height Drive Capacities Motor rating Dimensions/Weight Overall height Weight Part No.
228
50
80
100
150
220
300
t mm mm/s mm/s mm/s mm mm mm mm mm
50 450 10 45 60 60 970 x 620 750 x 400 600 750
80 450 8 39 56 80 1150 x 770 900 x 500 600 900
100 450 9 38 59 100 1400 x 950 1050 x 600 650 900
150 450 8 29 45 120 1440 x 990 1050 x 600 700 900
220 450 7 27 49 120 1640 x 1040 1200 x 650 750 900
300 450 6 21 31 150 2050 x 1100 1550 x 650 800 900
kW
4
5,5
7,5
11
15
22
mm kg
2800 3200 131 700
2875 3750 131 701
2925 4300 131 702
3050 5100 131 703
3125 6560 131 704
3250 7150 131 705
For more information and quick online quote requests, please www.knuth.de
KRP 150 - 300 Perfect trueing and bending of profiles, rods, and carriers • The machine frame features a horizontal design and is made of a massive weldment - Quality and Reliability Made in Europe • This design provides a rigid support for materials during trueing and bending processes • Piston stroke and pressure can be preselected as needed for the respective application • Ram plate and table are equipped with bending dies • Safety foot switch and safety guards ensure maximum operator safety
• Height-adjustable support rollers on both sides • Idle run and work speed plus manual or semi-automatic operation can be preselected • Modern machine design with interesting options, like up to 12 m long roller conveyors, or requirement-specific geometry adaptation
KRP 300 is shown with optionel roller conveyors Specifications KRP Work area Force Max. pressure Piston stroke Stroke rate Rapid feed Return speed Guideway diameters Clearance between tables (max.) Rear support table Ram plate Bending die dimensions Working height Drive Capacities Motor rating Dimensions/Weight Dimensions (LxWxH) Weight Part No.
Standard Equipment: Foot switch, bending dies, operator manual
150
220
300
tons bar mm mm/sec mm/sec mm/sec mm mm mm mm mm mm
150 320 450 2.0 10 16 50 700 2000 x 500 500 x 500 100 x 100 x 500 850
220 320 450 2.2 10 18 60 800 2500 x 600 600 x 600 120 x 120 x 600 900
300 320 450 2.1 10 16 60 900 2500 x 750 750 x 750 150 x 150 x 750 950
kW
4
5.5
7.5
mm kg
2950 x 2000 x 1450 6700 131 530
3250 x 2500 x 1500 12150 131 531
3350 x 2500 x 1600 15300 131 532
For more information and quick online quote requests, please www.knuth.de
229
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Hydraulic Straightening and Die Presses
Hydraulic Production Presses
KPP 80 - 500 Stamping, Punching and Deep-Drawing in Series • Quality and Reliability - Made in Europe • The robust, rigid machine frame is of superior workmanship • Two T-slots in the table and two T-slots in the ram plate accommodate large workpieces and tools • Stroke and speed of the dual-action cylinder can be set directly at the control panel • Adjustable pressure control for applicationspecific power adjustment • Idle run and work speed plus manual or semi-automatic operation can be preselected • Light barriers, safety foot switch plus side and rear safety guards ensure operator safety and uninterrupted production • This modern machine design offers interesting options, like increased speed or requirement-specific geometry adaptation
Standard Equipment: Ram plate, work plate, foot switch, light barrier, operator manual Specifications KPP Work area Force Max. pressure Piston stroke Stroke rate Rapid feed Return speed Guides diameters Support table Ram plate Work space (height x width) Working height Drive Capacities Motor rating Dimensions/Weight Dimensions (LxWxH) Weight Part No.
230
80
100
150
220
300
500
tons bar mm mm/sec mm/sec mm/sec mm mm mm mm mm
80 320 250 5.7 28 40 50 700 x 500 650 x 450 400 x 800 900
100 320 250 6.2 30 49 50 700 x 500 600 x 450 400 x 800 900
150 320 250 4.0 26 40 50 750 x 550 650 x 500 400 x 850 950
220 320 300 3.8 17 30 60 800 x 600 700 x 550 500 x 900 1000
300 320 300 2.8 14 21 60 850 x 650 750 x 600 500 x 950 1000
500 260 500 2.8 10.6 16.6 80 1000 x 850 900 x 800 700 x 1150 1000
kW
5.5
7.5
7.5
11
11
15
mm kg
1475 x 955 x 2475 2080 131 540
1525 x 955 x 2555 2340 131 541
1675 x 985 x 2700 2890 131 542
1875 x 1065 x 3045 4680 131 543
2025 x 1145 x 3115 5550 131 544
2580 x 1400 x 3250 14750 131 545
For more information and quick online quote requests, please www.knuth.de
KCP 50 - 150 For stamping, forming, and deep drawing • Quality and Reliability Made in Europe • The robust, rigid machine frame is of superior workmanship • Dual-action cylinder with removable ram plate • Easy to read scale for convenient piston stroke adjustments • Adjustable pressure control for applicationspecific power adjustment • Table and ram plate each feature two T-slots to accommodate large tools • Safety foot switch plus side safety guards and light barriers with safety level 5 ensure operator safety and uninterrupted production • Idle run and work speed plus manual or semiautomatic operation can be preselected as needed • Modern machine design with interesting options, like CNC control or requirementspecific geometry adaptation
Standard Equipment: Ram plate, work plate, foot switch, light barrier, operator manual Specifications KCP Work area Force Max. pressure Piston stroke Stroke rate Rapid feed Return speed Guideway diameters Support table Ram plate Workpiece height (max.) Working height Drive Capacities Motor rating Dimensions/Weight Dimensions (LxWxH) Weight Part No.
50
80
100
150
tons bar mm mm/sec mm/sec mm/sec mm mm mm mm mm
50 320 250 6.3 30 42 50 700 x 450 550 x 300 400 850
80 320 250 5.7 28 40 50 700 x 500 600 x 350 400 850
100 320 250 6.2 30 49 50 800 x 550 650 x 400 400 900
150 320 250 6.3 26 40 50 900 x 650 700 x 450 400 950
kW
4
5.5
7.5
10
mm kg
1350 x 1180 x 2045 1750 131 550
1500 x 1230 x 2060 2180 131 551
1650 x 1260 x 2245 2820 131 552
1850 x 1400 x 2390 3850 131 553
For more information and quick online quote requests, please www.knuth.de
231
S heet M et a l Wor k
Hydraulic C-frame Presses
D
Hydraulic Press
KP Hydraulic Press for Bending, Blanking and Dies • strong hydraulic cylinder and two circular guides ensure uniform and precise feeding during press operation • also suitable as try-out press • ram plate and large work table with T-slots for tool clamping • firmly bolted work table • adjustable end stop
Operation Example
KP 70 shown Large throat 900 - 1250 mm Model KP 70 KP 100 KP 150 KP 200
F
D
A E
800 B 232
C
A 2250 2300 2600 2700
Specifications capacity t cylinder stroke mm rapid feed mm/s stroke speed mm/s motor rating kW weight kg Part No.
B 1700 1900 2300 2300 KP 70 70 500 18 2 1,5 1100 131 560
C 700 850 1500 1500 KP 100 100 500 22 2 4 1600 131 565
D 900 1050 1250 1250 KP 150 150 500 20 2 3,2 3000 131 570
For more information and quick online quote requests, please www.knuth.de
E 500 600 510 700
F 500 500 500 500 KP 200 200 500 20 2 7,5 4300 131 575
HPK Die Press and Try-Out Press • strong hydraulic cylinder and two circular guides ensure uniform and precise feeding during press operation • ideal for die pressing, blanking, bending, and much more • semi-automatic with lever and micro-switch • stroke length with quick adaption to next tool • ram plate and work table with T-slots for tool clamping • firmly bolted work table • advance and reverse jog operation for easy machine set-up • stroke limit adjustable by micro-switch • optimum table height • 2-stage hydraulic pump
Standard Equipment: ram plate and work table with T-slots, adjustable ram stroke, pressure gauge, hand lever operation, operator manual Specifications press force cylinder stroke stroke speed rapid feed work table ram plate length x width height weight Part No.
t mm mm/s mm/s mm mm mm mm kg
HPK 40 40 500 4 29 700 x 500 700 x 350 1000 x 1500 2500 2050 131 568
HPK 70 70 500 2 20 700 x 500 700 x 350 1000 x 1500 2500 2200 131 574
HPK 100 100 500 2 22 800 x 600 700 x 350 1200 x 1900 2600 3400 131 566
HPK 150 150 500 3 20 800 x 600 800 x 400 1500 x 2200 3000 5500 131 576
For more information and quick online quote requests, please www.knuth.de
233
S heet M et a l Wor k
C
Hydraulic C-Frame Press
D
Hydraulic Workshop Presses
KNWP M For workshops, schools and vocational training centers For any repair and assembly tasks, e.g.: • removal and pressfitting bearings, bolts and bushings • trueing of supports, shafts, axles and profiles • pressing and crimping • load testing and welding sample tests • straightening of workpieces • material testing • rigid machine frame freaturing a carefully machined weldment structure • hydraulic pump can be operated by hand or foot control (KNWP 30 / 50 M only) • 2-step hydraulics - with change-over switch for changing between quick-stroke and work stroke • Automatic reset of piston, controllable by user via a throttle valve and spring • the support table features a rigid design, but is easy to handle with adjustable height • standard multi-function die featuring a large belt width for straightening flat materials and shafts - for machining workpieces in axial direction • Table lifting system (KNWP 50 M)
H
K
E
A
KNWP 30 M shown
J
G
I
V-shaped support set
D B F
C
foot control (KNWP 30 / 50 M only) Specifications KNWP Working area force max. pressure piston travel per stroke - quick stroke - work stroke total piston stroke flow rate - quick stroke - work stroke Dimensions / Weight hydraulic tank volume oil tank capacity weight
234
15 M
30 M
50 M
tons bar
15 382.2
30 374.6
50 399.5
mm mm mm
7.84 0.96 160
3.84 0.47 160
2.46 0.30 160
l/min l/min
31.5 3.80
31.5 3.80
31.5 3.80
Liter Liter kg
1.65 1.65 117
1.65 1.65 150
1.65 2.50 250
dimensions A B C D E F G H I J K Part No.
mm mm mm mm mm mm mm mm mm mm mm
1930 690 600 555 190 825 100 115 900 215 82 131 742
2050 695 640 560 230 830 115 155 920 255 115 131 741
For more information and quick online quote requests, please www.knuth.de
2120 925 760 750 300 1100 115 155 920 325 14 131 743
KNWP HM Hydraulic Shop Press with double-acting cylinder • 60 to 200 tons force • ideal for repair and assembly work • trueing of axles, supports, shafts, and much more • removal and pressfitting of bearings and bushings all HM models with motorized hydraulic drive • automatic ram return • 2-step hydraulic unit • supply voltage 3x400 V / 50 Hz • press frame features high rigidity, functionality and excellent finish
KNWP 100 HM is shown
Specifications KNWP Working area force max. pressure max. stroke forward speed press speed return speed Drive Capacities motor rating hydraulic pump Dimensions / Weight hydraulic tank volume weight
60 HM
100 HM 160 HM 200 HM
tons bar mm mm/s mm/s mm/s
60 259 380 8.69 2.07 10.79
100 258 380 7.54 2.47 9.06
160 255 400 7.48 2.4 9.35
200 243 400 5.73 1.84 7.08
kW
1.5
2.2
3
3
Liter kg
30 540
30 970
30 1195
30 1690
dimensions A B C D E F G H I J K Part No.
mm mm mm mm mm mm mm mm mm mm mm
2120 1000 695 750 260 1315 150 197 750 805 200 131 744
2140 1350 755 1100 300 1665 150 180 750 865 250 131 745
2200 1410 825 1100 380 1725 150 180 750 935 325 131 746
For more information and quick online quote requests, please www.knuth.de
2270 1610 865 1300 410 1925 150 180 750 975 368 131 747
235
S heet M et a l Wor k
D
Hydraulic Workshop Presses
KEX 60 SP
F
with pneumatic clutch and light barrier protection for open tools
Powerful, safe, and rigid
• torsion-resistant weldment • high-quality bearings ensure quiet, smooth operation • 4 guideways for precise stamp control • two-hand operation and foot pedal ensure maximum safety and operator comfort • mechanical overload protection protects the machine from damages caused by overload conditions • clutch and brake combination ensures low-maintenance operation • the PLC detects and controls the crankshaft position • fully automated lubrication is controlled via PLC independent from the stroke • the AC converter allows adjustment of various work speeds
Standard Equipment KEX 60 SP: mechanical overload protection, foot switch, two-hand control panel, automatic central lubrication, work space enclosure, light barier, pneumatic clutch, PLC Control, AC converter, infinitely variable stroke adjustment, operating tools, operator manual
KEX 60 SP is shown Specifications KEX 10 force tons 10 intermediate plate-to-ram dist. mm 130 base plate-to-ram dist. mm 180 stroke mm 40 throat mm 150 ram mount mm Ø 25 stroke speed rpm 200 stroke adjustment mm 10-40 setup area mm 270x380 table bore mm Ø 100 flywheel mm Ø 540 motor rating kW 0,75 dimensions mm 760x770x1662 weight kg 530 Part No. 130 070 with pneumatic clutch, 2-hand operation, light barrier Part No. -
236
KEX 15 15 172 226 40 200 Ø 30 200 10-40 320x490 Ø 130 Ø 585 1,5 964x724x1726 740 130 071 KEX 15 P 130 072
KEX 20 20 196 261 50 200 Ø 35 160 10-50 360x550 Ø 140 Ø 680 2,2 1042x794x1856 1150 131 390 KEX 20 P 131 391
KEX 30 30 215 290 60 200 Ø 40 140 10-60 400x600 Ø 150 Ø 710 3 950x950x2050 1600 131 392 KEX 30 P 131 393
KEX 60 SP 60 285 360 100 250 Ø 45 65 10-100 500x700 Ø 180 Ø 685 5,5 1164x1320x2358 3500 131 395 -
For more information and quick online quote requests, please www.knuth.de
KEX 10 • 15 • 20 • 30 • 60 SP Compact, powerful Single-Column Eccentric Presses with forces in the range of 10 to 60 tons
with standard clutch for closed tools (except KEX 60 SP)
• heavy-duty steel weldment • high stroke speed equals low-cost operation • ram guideway made of brass/steel • foot switch • quiet operation • central lubrication
KEX 15 P, 20 P, 30 P: Same description as above, however, these models include a pneumatic clutch and 2-hand control and light barrier
KEX 15 is shown
KEX 30 P is shown with pneumatic clutch, 2-hand control, and light barrier
Standard Equipment for KEX 10 • 15 • 20 • 30: mechanical overload protection, foot switch, central lubrication, workspace enclosure, operating tools, operator manual
For more information and quick online quote requests, please www.knuth.de
237
S heet M et a l Wor k
F
Eccentric Shaft Press
Machine frame and male (upper) die • Rigid design integrates decades of experience • Male die with extra-long high-precision dual block guides
• Bending and return speeds can be programmed • USB port
Working area • Long stroke, large throat, and spacious working area allow extensive bevelling operations across the entire work length • Plenty of room for bending work eliminates intermediate steps • Allows easy, comfortable bending of a wide variety of materials Hydraulics • High-precision, honed hydraulic cylinders with hard chromeplating • Work pressure calculation and adjustments are handled by the control • Perfectly tuned hydraulic components and measuring systems for exact synchronization of work cylinders Control • 4-axis control, type DNC 880 S • 3-axis control, type DT 10 Touch • The control's special design ensures easy operation and provides lean, fast machining processes • Manual, semi-automatic and fully automatic modes of operation • Perfect bending results, simple angle registration and easy machine operation • Automatic indexing at machine startup • Position monitoring during bending process • Programming of different positions on Y1 and Y2 • Tool data storage
Rear stop • X axis with linear guides and preloaded ball screws ensures precise movements • Controlled R axis (on 4-axis control DNC 880S) or exact manual R axis adjustments (3-axis control DT 10 Touch) • Automatic return ensures dimensional stability during beding • Stop fingers are positioned on a smooth, high-precision linear guideway Front support arms • Linear guides for easy lateral adjustments • Simple height adjustment and superior rigidity Bending tools • Multi-die and Promecam tool mounts ensure an extensive selection of bending tools • Manual quick-action tool changer system simplifies and accelerates tool changes • All tools are hardened and ground, and allow a very precise setup • The 4-axis model includes motorized lower table crowning, 3-axis model includes manual lower table crowning Safety and Productivity • Safety features are based on the latest CE regulations • LazerSafe features high reliability and full functionality • Bending processes at the press can be performed with absolute operator safety, and without the typical limitations presented by light curtains
Standard Equipment: Y1, Y2 and X axis controlled by a 3-axis CNC DT 10 Touch, manual crowning via hand-wheel (DT 10 Touch), Y1, Y2, X and R axis controlled via 4-axis CNC Cybelec DNC 880 S, automatic crowning via CNC (DT 10 Touch), European Amada-type tool clamping system, segmented male and female die, quick-action clamping of male die, controlled rear stop with linear guides and preloaded ball screws, height-adjustable finger stops, 2 front support arms moving on linear guides, Fiessler AKAS-II laser-optic safety system, safety equipment according to CE, operating instructions Options Wide variety of additional options upon request Specifications AHK D CNC Working area Force Brake length Distance between columns Throat Clear opening, max.
Bending speed Rapid feed Return speed Motor rating Dimensions / Weight Hydraulic tank volume Dimensions Length Width Height Weight Part No. with 3-axis control Part No. with 4-axis control
238
1260
2060
25100
30100
30135
30175
30220
30320
37175
t mm mm mm mm mm/sec mm/sec mm/sec kW
60 1250 1050 365 160 10 200 120 4
60 2050 1700 410 265 10 200 120 7.5
100 2550 2200 410 265 10 180 120 11
100 3050 2600 410 265 10 180 120 11
135 3050 2600 410 265 10 160 120 15
175 3050 2600 410 265 10 120 100 18.5
220 3050 2600 410 265 10 120 100 22
320 3050 2600 410 365 10 100 100 37
175 3700 3100 410 265 10 120 100 18.5
Liter mm
60 2490 1285 2375 3500 182 400
100 3300 1650 2750 5850 182 401
100 3800 1670 2750 8650 182 417
100 4200 1670 2750 9250 182 403
150 4200 1680 2750 10250 182 418
250 4250 1700 2750 11250 182 405
250 4250 1770 2900 12250 182 406
250 4300 1820 3230 17250 182 407
250 4950 1700 2900 17250 182 408
182 500
182 501
182 502
182 503
182 504
182 505
182 506
182 507
182 508
kg
For the latest specials, please www.knuth.de
AHK D CNC
Excellent price/performance ratio - unsurpassed combination of power, benefits, and reliability
Specifications AHK D CNC Working area Force Brake length Distance between columns Throat Clear opening, max. Bending speed Rapid feed Return speed Motor rating Dimensions / Weight Hydraulic tank volume Dimensions Length Width Height Weight Part No. with 3-axis control Part No. with 4-axis control
37220
40175
40220
40320
40400
60220
60320
60400
t mm mm mm mm mm/sec mm/sec mm/sec kW
220 3700 3100 410 265 10 120 100 22
175 4050 3600 410 265 10 120 100 18,5
220 4050 3600 410 265 10 120 100 22
320 4050 3600 410 365 10 100 100 37
400 4050 3400 510 365 8 100 80 37
220 6050 5100 410 265 10 100 100 22
320 6050 5100 410 365 10 100 100 37
400 6050 5100 510 365 8 100 80 37
Liter mm
250 4950 1770 2900 14100 182 409
250 5250 1700 2750 12850 182 410
250 5250 1770 2900 14750 182 411
250 5300 1910 3230 20750 182 412
450 5750 2110 3540 26750 182 413
250 7500 1770 3250 20590 182 414
250 7500 1910 3450 28250 182 415
500 7500 2110 3710 35750 182 419
182 509
182 510
182 511
182 512
182 513
182 514
182 515
182 516
kg
For more information and quick online quote request, please www.knuth.de
239
S heet M et al Wor k
B
Hydraulic CNC Press Brakes
240
For the latest specials, visit www.knuth-machinetools.us
15
4100 x 2200 x 2100 7650 183 205
H/min quantity mm quantity
kW
mm
kg
0,5 - 6 3100 1000 1,3 15 16 865 2
mm mm mm
KHT 3006 D
4200 x 2250 x 2100 9300 183 207
22
0,8 - 10 3100 1000 1,3 13 16 865 2
KHT 3010 D
4280 x 2300 x 2350 12500 183 210
30
1,0 - 13 3100 1000 1,45 13 16 845 2
KHT 3013 D
4550 x 2250 x 2250 15000 183 215
37
1,5 - 16 3100 1000 2 10 14 818 2
KHT 3016 D
4450 x 2260 x 2450 21700 183 220
45
4,0 - 20 3100 1000 2 6 14 886 2
KHT 3020 D
5230 x 2300 x 2150 11750 183 225
15
0,5 - 6 4100 1000 1,3 12 20 865 2
KHT 4006 D
5350 x 2250 x 2250 16300 183 230
30
0,6 - 13 4100 1000 1,45 8 18 818 2
KHT 4013 D
Sheet hold-up device is optional, plus motorized rear stop with preloaded ball screws
An optional sheet hold-up device ensures exact positioning of the plate at the rear stop when using thin materials
Specifications Work area Plate thickness St 42 (max.) Cutting length (max.) Rear stop Cut angle Strokes per minute Hold-down Work table height Support arms / quantity Drive Capacities Motor rating - hydraulic pump Dimensions/Weight Dimensions without front stop Weight Part No.
Standard Equipment: • NC control for motorized rear stop and intersection • Motorized rear stop 1000 mm • Standard upper and lower knife • 2 support arms 1000 mm • Lateral stop • Foot switch • Operator manual
Performance specs listed in the table apply to hot-rolled ST42 sheet steel Please contact our sales department with specific inquiries regarding your machining requirements.
Hydraulically controlled hold-downs
Hydraulics • Main cylinder made of premium SAE 1040 material, honed • Hydraulic pistons with hard chrome plating for longer life than standard pistons • Design with reduced tubing ensures a robust, resistant hydraulic system • Valves are easily accessible for quick maintenance • All hold-downs can be individually adjusted for plate thickness and strength of the material to be cut
• Manual or automatic kerf adjustment via single setting point • Preloaded ball screws and central motor ensure precise parallelism of stops • A shadow line indicator ensures accurante cut line positioning; this feature is based on a sophisticated lighting process and included in the standard equipment package • A custom T-square allows processing of single-bevelled sheet metal
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241
High-Quality Swing-Beam Shears with a rigid design for high cutting speeds, including modern NC control
KHT D
Hydraulic Swing-Beam Plate Shears
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• Machine frame made of ST 44-AI steel weldment • Motorized rear stop with digital indicator and 0,1 mm accuracy • Stops fold over when cutting longer sheets • Hydraulically controlled hold-downs ensure evenly distributed down-pressure over the entire cut length
• Hydraulic components from Bosch / Rexroth • Electric components from Siemens and Telemecanique • Seals from Kastas
Type-certified machines according to EC Machine Directive
C
D
Motorized Swing-Beam Plate Shears
KMT 1350 • 2050 • 2550 Premium components, superior rigidity and easy operation • Rigid welded steel construction featuring quiet operation - all movable parts run on maintenance-free bearings • Parallel knife guide system ensure high-quality cuts • High-strength knives made of alloyed steel with ground surface • Side stop and front support arms (standard equipment) • Foot control with emergency stop switch
• One-piece hold-down system with safety guard to protect hands • Precision-machined table featuring a large support area • Manual rear stop, 450 mm
KMT 1350 is shown
Rigid rear stop Standard Equipment: Knife set, rear stop, side stop, CE-certified safety equipment, foot switch, right linear stop, and 2 support arms Specifications KMT Max. plate thickness ST 42 Cut length max. Cut angle Number of strokes/min. (automatic mode) Work table height Rear stop Main motor rating Dimensions Weight Part No.
242
mm mm
mm mm kW mm kg
1350 3 1350 1° 30’ 35 850 450 3 1700 x 1350 1100 130 234
2050 3 2050 2° 12’ 35 850 450 3 2400 x 1350 1300 130 235
2550 2,5 2550 1° 30’ 35 850 450 3 2900 x 1350 1400 130 236
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KMT 2004 • 2504 • 3004 Small footprint, powerful, and rigid • Heavy welded steel construction featuring maximum rigidity - all movable parts run on maintenance-free bearings • Parallel knife guide system ensure high-quality cuts
KMT 2004 is shown
• Side stop and front support arms (standard equipment) • Foot control with emergency stop switch • Hold-down system with safety guard to protect hands • Extra heavy construction with high motor power and reliable overload protection
• Support table with roller balls for easy handling of sheet metal plates • Motor rear stop, 750 mm, with digital display • Easy kerf adjustment • Premium electric components ensure very high availability
Standard Equipment: Knife set, motorized rear stop (750 mm), CE-certified safety equipment, foot switch, right linear stop, and 2 support arms Specifications KMT Max. plate thickness ST 42 Cut length max. Cut angle Number of strokes/min. (automatic mode) Work table height Rear stop Main motor rating Dimensions Weight Part No.
mm mm
mm mm kW mm kg
2004 4 2050 1° 30’ 42 850 750 7.5 2550 x 2260 2300 132 238
2504 4 2550 1° 30’ 42 850 750 7.5 3030 x 2000 3200 132 239
3004 2,4 3100 1° 30’ 42 850 750 7.5 3650 x 1350 3730 132 246
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243
Sheet Metal Work
D
Motorized Swing-Beam Plate Shears
NC Positioning Control
Estun E 21 S Ideal for controlling the rear stop of swing-beam shears • Programming of up to 40 programs and 25 positioning steps • Retracting function during cutting process • Infinitely variable stroke duration limit • Automatic return to home position • Backup and restore function • Bi-directional positioning eliminates errors due to backlash
• Machine frame and cutter bar are designed with extremely solid, carefully machined weldment structures to withstand highest loads • The frame is produced in a state-of-the-art semi-automatic welding process and treated for thermal stress relief • The proven swing beam design allows small knife angles for maximum cut quality and minimum distortion at the workpiece • Kerf setting can be accomplished manually via a centrally located operator hand-wheel • Hydraulic components by Bosch / Rexroth with renown reliability and very quiet operation • All components and valves are easily accessible, simplifying maintenance • Hydraulically controlled hold-downs ensure evenly distributed down-pressure over the entire cut length • E-21 S Estun NC positioning control of rear stop for quick sand safe work and high accuracy
• Precision and parallelism of the rear stop are ensured by preloaded ball screws • A bright cut line light ensures exact alignment by shadow graph • Infinitely adjustable cut length saves valuable time when producing small parts • Performance specs listed in the table (Specifications) apply to hot-rolled ST42 sheet steel • An optional sheet hold-up device ensures exact positioning of the plate at the rear stop when using thin materials
Hydraulic swing-beam shears of this series are available on request with a cutting capacity of 4 - 16 mm and cutting lengths from 2500 - 8000 mm, Maximum cutting capacity of 20 mm is achieved with cutting lengths up to 6000 mm; up to 3200 mm lengths allow material thicknesses of 40 mm. All machines come with a superior price-performance ratio; please ask us for a custom quote. For more information, visit www.knuth.de Standard Equipment: • NC control Estun E21S • Controlled rear stop • Standard upper and lower knife Specifications KHT 3206 M Work area Effective work length Plate thickness (max.) Rear stop depth Cut angle Strokes per minute Hold-down
244
mm mm mm Quantity Quantity
• Support arms • Lateral stop • Foot switch
3200 6 20 - 750 1° 30" 9 14
Drive Capacities Main drive motor rating Dimensions/Weight Dimensions (LxWxH) Weight Part No.
• Cut-line lighting • Operator manual
kW
7,5
mm kg
3840 x 1610 x 1620 6000 183 242
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245
Solid, reliable and easy to operate - available for very large machining lengths and material thicknesses
KHT 3206 M
Hydraulic Swing-Beam Shears
C
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For exact positioning of small sheet metal plates, the safety flap can be tilted by 1000 mm
Modern design, user-friendly machine with asymetrical mounted rolls
3-Roll Bending Machine
KRM
F
For conical bending, reduce all bend values by 50 %. The use of hardened bending rolls is recommended!
KRM 10/4.0 shown including optional equipment (motorized rear roll adjustment)
• hardened rollers, suitable even for stainless steel machining • hand-wheel for rear roll feed • standard series wire core groove • motor driven left/right direction, operated • top roll swings out across with foot switch cam lock • quick adjusting rolls (motor-driven, option) • supplied with conical bending feature Specifications roll length prebend sheet thickness roll diameter min. bending Ø motor rating length width height weight Part no.
mm mm mm mm mm kW mm mm mm kg
KRM 10/4,0 1050 4,0 5,0 110 150 2,2 1820 850 1150 1080 131 960
KRM 10/5,0 1050 5,0 5,5 130 190 2,2 1820 900 1200 1220 131 961
KRM 12/3,5 1250 3,5 4 110 150 2,2 2320 850 1150 1150 131 962
KRM 12/4,0 1250 4,0 4,5 120 175 2,2 2020 850 1150 1250 131 963
KRM 12/5,0 1250 5,0 5,5 140 210 2,2 2020 900 1200 1365 131 964
KRM 15/3,0 1550 3,0 3,5 110 150 2,2 2620 850 1150 1220 131 965
KRM 15/4,0 1550 4,0 4,5 130 190 2,2 2320 900 1200 1360 131 966
KRM-S 30/3 3100 3 4 170 255 4 4650x820 x1130 3200 130 765
KRM-S 30/4 3100 4 5 190 285 4 4650x920 x1200 4600 130 766
KRM 20/3,0 2050 3,0 4,0 130 190 2,2 3300 900 1200 1480 131 967
KRM 20/4,0 2050 4,0 4,5 140 210 2,2 3240 900 1200 1530 131 968
3-Roll Bending Machine
KRM-S Asymetrical 3-Roll Bending Machine with one-side Prebend • hardened rollers, suitable even for stainless steel machining • taper bending fixture • motorized rear roller adjustment • machine constructed of steel • high quality steel rollers • rollers are centrally powered by planetary gears and brake motor • top roller swings out • self-braking main motor • seperate control panel • meets CE requirements Specifications roll length prebend sheet thickness roll diam. min. bending Ø motor rating dimensions (LxHxW) weight Part no.
246
mm mm mm mm mm kW mm kg
KRM-S 15/7 1600 7 8 170 255 4 3150x820 x1130 1900 130 760
KRM-S 15/7 shown including optional equipment
(motorized bottom roller adjustment, extended rollers and profile rollers)
KRM-S 20/5 2100 5 6 170 255 4 3650x820 x1130 2300 130 761
KRM-S 20/6 2100 6 7 190 285 4 3900x920 x1200 3600 130 762
KRM-S 25/4 2600 4 5 170 255 4 4150x820 x1130 2750 130 763
KRM-S 25/5 2600 5 6 190 285 4 4400x920 x1200 4200 130 764
Optional Equipment: motor-driven bottom roller adjustment, extended roller ends for profile roller mounting, profile roller set, digital display
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KRM-A 3-Roller Roll Bender
KRM-A 20/1.5 shown
Specifications roller length prebend max. plate thickness roller Ø min. bending Ø roller speed motor rating length width height weight Part No.
mm mm mm mm mm m/min kW mm mm mm kg
KRM-A 10/3,0 1050 3,0 3,3 90 130 6 1,1 2100 800 1130 500 131 881
KRM-A 12/2,5 1250 2,5 3,0 90 130 6 1,1 2350 800 1130 570 131 882
KRM-A 15/2,2 1550 2,2 2,5 90 130 6 1,1 2600 800 1130 570 131 883
KRM-A 20/1,5 2050 1,5 2,0 95 135 6 1,1 3030 800 1130 635 131 884
• asymmetrical 3-roller roll bender • hardened rollers, suitable even for stainless steel machining • adjustable bottom and rear roller • standard wire core groove • top roller swings out with eccentric closure • foot switch • manual feed of rear roller • brake motor • includes taper bending feature
KR Roll Benders • hardened rollers, suitable even for stainless steel machining • top roller swings out • easy adjustment of rear and bottom roller via handwheel • bottom and rear roller with wire core groove • back gear • includes taper bending feature
Specifications rolling length plate thickness roller Ø dimensions (LxWxH) weight Part.-No.
mm mm mm mm kg
KR 10/1,0 1050 1,0 56 1300x700x1100 240 131 885
KR 10/3.0 shown KR 10/1,5 1050 1,5 70 1300x700x1100 320 131 886
KR 10/3,0 1050 3,0 90 2100x800x1130 500 131 887
KR 12/1,5 1250 1,5 75 2000x800x1120 510 131 888
KR 15/2,0 1550 2,2 90 2600x800x1100 570 131 889
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KR 20/1,5 2050 1,8 95 3030x800x1130 635 131 890
247
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F
D
Motorized Ring and Profile Benders
KPB 50 • KPB 30 Cost-Effective Ring and Profile Benders for universal trade applications
• millimeter scale for roller adjustment • ground drive shafts with double support provided by cone bearings at both ends • one-piece gliding central block mounted on hardened crosshead • mechanical feed, 2 driving rollers, horizontal and vertical applications
KPB 30 shown
KPB 50 shown
Example
KPB 30
min.
KPB 50
min.
Profiles
Dimens.
BendingØ Rollers
Dimens.
BendingØ
50x10
800
A
60x10/50x12
800
80x15
700
A
120x15
750
A
30x30
700
A
35x35/20x20
1200/400
A
Ø 30
700
B
Ø 35
800
B
40x5
400
A
50x5
850
A
40x5
500
A
50x5
1200
A
50x6
800
A
50
650
A
248
Rollers A
50
850
A
50
900
A
UNP50
400
B
UNP60
550
A
UNP50
500
B
UNP60
700
A
1 1/2“
900
B
33,7x2,65
320
B
Ø 60x2
1200
B
Ø 70x2
1200
B
40x40x3
B
60x60x3
B
50x30x3
B
50x40x3
B
Specifications shaft diameter roller diameter bending speed motor rating weight length width height including base Part No.
mm mm m/min kW kg mm mm mm
KPB 30 30/35 132/137 2.1 0.75 185 670 530
KPB 50 50 155 4.3 1.5 400 730 830
1350 130 158
1350 131 151
Standard Equipment: standard rolls, foot switch, control panel, operating tools, operator manual
A Standard Rollers B Special Rollers
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KPB 45 • 61 • 81 • 101 • 121 Powerful Production Machine for complex bending tasks KPB 45 • including a modular roller system for optimum adaptation to desired profile • manually adjustable leveling rolls • hardened and ground shafts • allows horizontal and vertical machining • hydraulic components made by leading manufacturers • hydraulic movement of upper roll • separate control panel
KPB 61, 81, 101, 121 • optimum adaptation to a large variety of profiles using the modular roller system • high-precision bending with 3 motor-driven rollers on models KPB 61 and KPB 81, and 3 hydraulicdriven rollers on models KPB 101 and KPB 121 • hardened and ground shafts • adjustable overload protection • hydraulic feed of bottom rollers with digital display • KPB 121 includes hydraulically adjustable straightening rollers; optional for KPB 61, 81 and 101 • allows horizontal and vertical machining • hydraulic components made by leading manufacturers
KPB 81 shown incl. optional accessories hydraulically controlled straightening rollers
starting at
KPB 45 shown
Standard Equipment KPB 45: control panel, standard rollers, operating tools, operator manual Standard Equipment KPB 61, 81, 101, 121: digital display, hydraulically controlled straightening rollers (KPB 121), mechanically controlled straightening rollers (except KPB 121), control panel, standard rollers, operating tools, operator manual For available options for these machines, visit our website and search for KPB (Product Search) Specifications shaft diameter bending speed roller diameter driven rollers drive motor dimensions (LxWxH) weight Part No.
mm m/min mm quant. kW / V mm kg
KPB 45 50 / 40 3,3 152 / 162 3 1,5 / 400 780x950x1650 500 131 150
KPB 61 60 6,4 177 3 4 / 400 1260x940x1390 1080 131 194
KPB 81 80 4,2 245 3 5,5 / 400 1375x1040x1540 1600 131 200
KPB 101 100 5,4 315 3 11 / 400 1435x1220x1680 3500 131 206
KPB 121 120 4 390 3 15 / 400 1985x1450x2040 4720 131 212
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249
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D
Hydraulic Ring and Profile Benders
• HPS 45 S, also as 1-cylinder version • Models HPS 55 S, HPS 85 S and HPS 115 S with hydraulic cylinders allows simultaneous operation at 2 stations
compact design and excellent rigidity
HPS 45 S is shown Specifications - HPS Punch press Brake force Max. capacity Diameter x thickness Throat Stroke Strokes/min (20 mm) Working height Steel cutters Cutting capacity, flat - max. thickness - max. width Knife length Cutting capacity, round Cutting capacity, square working height Profile cutter Cutting capacity 90º Cutting capacity 45º Working height Notcher Material thickness Depth x Width Drive capacity Motor rating Dimensions/Weight Dimensions (LxWxH) Weight Part No.
45 S
55 S
85 S
115 S
mm
45 Ø 22 x 15 Ø 38 x 8 175 50 20 935
55 Ø 40 x 10 Ø 20 x 20 255 60 25 1030
85 Ø 57 x 12 Ø 33 x 20 355 80 25 1080
115 Ø 55 x 16 Ø 34 x 26 355 80 25 1110
mm mm mm mm mm mm
200 x 15 300 x 12 316 30 25 935
200 x 20 300 x 15 317 40 40 900
380 x 20 480 x 15 482 50 50 940
380 x 25 600 x 15 610 55 50 935
mm mm mm
100 x 100 x 10 70 x 6 1140
120 x 120 x 12 70 x 10 1130
150 x 150 x 15 80 x 8 1200
150 x 150 x 16 80 x 10 1215
mm mm
8 75 x 35
10 90 x 45
13 100 x 52
13 100 x 60
kW
4
5,5
7,5
11
mm
1430 x 950 x 1680 1165 131 170
1500 x 950 x 1680 1520 131 172
1920 x 950 x 2040 2315 131 174
2040 x 950 x 2180 2920 131 176
tons mm mm mm mm
kg
hole punch station featuring large support table
notching station with safeguard
rear stop with automatic cut activation
250
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HPS S Universal machining on up to 5 work stations Punching - cutting - notching
Standard Equipment: Stamps and dies, work lamp (except for HPS 45 S), central lubrication, electrical side stop (except for HPS 45 S), hook spanner wrench, operator manual
Flat Steel Station • • • •
For strip steel, flat steel, wide flat steel Table with angular and linear stop Adjustable hold-down Lower knife provides 4 cutting edges
Angular Steel Station • For angle steel sections • Cut angle 90° and 45° • Adjustable material guide plate
Rod Steel Station • For round and square steel
• Robust material guide plate
• Table with adjustable angular stops
Rear stop (only on HPS 55 S and later models) • Linear stop and scale (not on model HPS 45 S) • Automatic cut activation • Including swivel boom • For use on Flat Steel, Angular Steel and Rod Steel Stations
• Infinitely variable stroke adjustment • Including adapter for "Peddinghaus" stamps and dies • Hydraulic overload protection
Hole Punch Station
Notching Station
• For punching round holes and slots in sheet metals, flat steel and U-section steel
• Rigid support table with adjustable stops
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251
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B
Hydraulic Profile Steel Cutters
H
Manual Shears
KHS E 1000
• large dimensions steelplates sheets can be pushed through Specifications KHS E 1000 max. sheet thickn. mm 1,5 work length mm 1040 table mm 605x1100 stop mm 0-580 height mm 1500 width mm 1000 length mm 1300 weight kg 460 Part no. 132 036
F
Folding Machine
SB E 2060/2
Specifications SB E 2060/2 effective length max. thickness max. bending radius top beam travel adj. lower bending beam dimensions (LxWxH) weight Part no.
252
mm mm mm mm mm kg
2060 2 135° 210 100 2900 x 650 x 1740 1750 131 336
• cast iron design • rigid and durable structure • versatile applications
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SBS E 2020/2,0
• segmenting: 25, 30, 35, 40, 45, 50, 75, 100, 150, 200, 200, 270, 400 and 400 mm • lever for the swivel movement of the bending beam
Specifications SBS E 2020/2,0 max. bending capac. ST 45 mm max. bending length mm inf. var. bending angle working height mm dimensions (LxWxH) mm weight kg Part No.
2,0 2020 0 - 135° 910 2565 x 560 x 1265 1020 131 367
Folding Machines
SBS 1020/2,5 • SBS 1270/2,0 • for formed component bending • compression spring for top beam counterbalance • cam lock and rebound spring for bending beam counterbalance • bow handle for bending beam rotation • adjustable bending angle stop with scale up to 135° • segmented top beam tools • segment sizes - SBS 1020/2.5: 25, 30, 35, 40, 45, 50, 75, 100, 150, 200, 270 mm - SBS 1270/2.0: 25, 30, 35, 40, 45, 50, 75, 100, 150, 200, 250, 270 mm
Specifications max. folding cap.St 42 max. folding length max. folding angle dimensions (LxWxH) weight Part No.
mm mm mm kg
SBS 1020/2.5 2.5 1020 135° 1348x850x1175 285 131 364
SBS 1270/2.0 2.0 1270 135° 1598x900x1175 330 131 363
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253
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F
Folding Machine
Rear view of the machine - manual rear stop (standard equipment in HBM models)
exact folding angle adjustment via positioning control (standard)
standard upper die with segmentations of 76, 102, 127 and 152 mm
adjustable upper die clamping pressure
NC Control (HBM NC) • easy to program 2-axis NC control with touchscreen for quick and exact positioning of rear stop and bending angle • the HBM NC series features a controlled rear stop and 800 mm travel distance and is powered by dynamic AC servo motors
Specifications HBM Working area folding length folding capacity - structural steel - stainless steel folding angle top beam stroke adjustable lower beam Drive Capacities motor rating
254
2045
2065
2545
2565
3145
3165
mm
2035
2035
2540
2540
3100
3100
mm mm mm mm
4.5 3 0-135° 100 25
6.5 4.5 0-135° 100 25
4.5 3 0-135° 100 25
6.5 4.5 0-135° 100 25
4.5 3 0-135° 100 25
6.5 4.5 0-135° 100 25
kW
7.5
10
7.5
10
7.5
10
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HBM • HBM NC Hydraulic Folding Machines for high angular accuracy in plate thicknesses up to 6.5 mm
• rigid machine frame and powerful hydraulics ensure superior production quality, accuracy and reliability • design and equipment allow high machining speed with short tooling time and minimum down time • powerful drives feature with up to 10 kW, low-maintenance hydraulics • hydraulic upper die adjustment with clamping pressure control and display at the control panel • fine adjustment of the clamping gap to avoid damages to the workpiece surface
• lower beam with manual adjustment and crowning • manually adjustable 600 mm rear stop (on NC machines 800 mm), and M15S angular positioning control with LED Display are standard equipment • bending angles up to 135° • segmented upper die with segment divisions of 76 mm (7 each), 102 mm (3 each), 127 mm (7 each) and 152 mm (2 each) • flexible operation with mobile triple foot switch
Standard Equipment: positioning control M15S, NC rear stop (only NC models), NC control for X and Y axes (only NC models), manual rear stop, segmented upper die (76 - 152 mm), mobile foot switch, operating tools, operator manual Specifications HBM Dimensions / Weight hydraulic tank volume dimensions weight Part No.
Liter mm kg
including 2-axis NC control Part No.
2045
2065
2545
2565
3145
3165
130 3300x1550 x1900 3200 131 402
130 3300x1550 x1900 3710 131 404
150 3900x1700 x1900 5100 131 408
230 3900x1750 x2050 6200 131 410
150 4500x1750 x1950 5500 131 414
300 4500x1750 x2050 7100 131 416
2045 NC 131 403
2065 NC 131 405
2545 NC 131 409
2565 NC 131 411
3145 NC 131 415
3165 NC 131 417
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255
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D
Hydraulic Folding Machines
F
Motorized Folding Machine
KMS 2020 • 2520 • 3020 Easy handling - high bending length
• Segmented male die with the following dimensions: KMS 2020: 25; 30; 35; 40; 45; 50; 75; 100; 150; 200; 200; 270; 400; 400 mm KMS 2520: 25; 30; 35; 40; 45; 50; 75; 100; 100; 150; 200; 200; 270; 400; 400; 400 mm KMS 3020: 25; 30; 35; 40; 45; 50; 75; 100; 150; 200; 200; 200; 270; 400; 400; 400; 400 mm
• massive, robust weldment construction with high rigidity • motor driven male die and bending bar • infinitely variable adjustment of bending angle • operation via foot switch
KMS 2020 is shown
Standard Equipment: light barrier, foot pedal, operator manual
segmented male die Specifications folding length bending capacity, structural steel bending angle top beam stroke motor rating rating for male die motor dimensions weight Part No.
256
precise angle adjustment
mm mm mm kW kW mm kg
KMS 2020 2020 1.5 0 - 135° 100 0.75 0.37 2830 x 760 x 1410 1050 131 355
KMS 2520 2520 1 0 - 135° 100 0.75 0.37 3330 x 760 x 1410 1310 131 356
KMS 3020 3020 1 0 - 135° 100 0.75 0.37 3830 x 760 x 1450 1630 131 357
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257
Optional Equipment: CNC control, infinitely variable turning speed - regulated via control panel, lateral and central support for large-Ø plate-rings, material feed table
Standard Equipment: hardened rollers, conical bending feature, digital display, control panel, operator manual mm mm mm mm mm mm kW mm mm mm kg
131 902
20/04 2100 6 4 160 140 120 2,2 4142 1140 1037 2320 131 900 131 905
20/16 2100 20 16 300 270 210 15 4532 1730 1489 7000 131 903
RBM 25/20 is shown
For conical bending, reduce all bend values by 50 %. The use of hardened bending rolls is recommended!
Part No. NC Teach-In
Specifications RBM work length max. thickness max. plate thickness for prebending upper roller Ø bottom roller Ø side roller Ø motor rating length width height weight Part No.
• massive machine frame, based on an advanced design and many years of experience • hydraulic safety chuck for easy removal of the part • roller feed and adjustment of paralelism and taper at the control panel • all rollers are hardened and equipped with precision bearings • hydraulically driven top and bottom rollers • hydraulic components from Parker and Bosch • electric components from Siemens and Telemecanique • minimum bending diameter = 5 times the diameter of the top roller (RBM 30/70) 3 times the diameter of the top roller (except RBM 30/70)
For roll-bending of elliptical and conical forms, prebending and bending in one operating step
RBM
Hydraulic 4-Roller Roll Bending Machines
131 908
25/06 2600 8 6 210 190 170 7,5 4642 1390 1300 4600 131 906
131 911
25/13 2600 16 13 300 270 210 11 5032 1730 1489 8110 131 909
131 914
25/20 2600 25 20 360 330 250 18,5 5042 1900 1677 11800 131 912
131 917
25/35 2600 45 35 460 420 360 30 5969 2300 2585 30000 131 915
131 923
30/10 3100 13 10 300 270 210 11 5532 1730 1489 8800 131 921
131 926
30/16 3100 20 16 360 330 250 15 5542 1900 1677 13200 131 924
131 929
30/40 3100 50 40 540 500 440 55 6669 3000 2925 52000 131 927
131 935
40/06 4100 8 6 300 270 210 7,5 6532 1730 1489 9930 131 933
131 938
40/13 4100 16 13 390 360 300 15 7241 2100 1983 20800 131 936
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131 932
30/70 3100 85 70 700 650 550 110 6600 3450 3900 80000 131 930
C
H
Angle Iron Bender
KW 100 for exact cold and hot bending of flat, round, and square steel • sturdy design for screw-mounting on workbench • infinitely variable bending stop adjustment • with eccenter quick-clamp for streamlined operation • bending angle read-out up to 120° • bending angle stop for high repeatability • ideal for repair shops and metal working shops Standard Equipment: angle stop, bending plates, bending lever, material stop Specifications Model KW 100 weight kg dimensions (LxWxH) mm Part No.
38 380 x 250 x 260 129 122
Flat steel or Round steel Square steel Flat copper
mm mm mm mm
Cold 100 x 5 60 x 8 18 16 x 16 100 x 12
Universal Bender for angle, round, loop, and coil bending • to produce grids, doors, gates, balcony railings, patio furniture as well as rod iron lamps. • with hardened bending segments • suitable for steel, brass, copper, and aluminum • round bar up to 15 mm • square bar up to 13 mm, flat bar up to 30 x 8 mm Part No. 130 127
Hydraulic Presses
Arbor Press
HP 15
5T
• 15 t • piston bore 80 mm • pressure 300 kg/cm2 • ram to table distance 500 mm • table 300 x 300 mm • height 1060 mm • weight 145 kg Part no. 130 042
• for press-fitting and pulling bearings • aligning, bending and broaching • base Part no. 123 952
1 T - force 5 kN, workpiece size max. 147 mm Part no. 109 536 2 T - force 10 kN, workpiece size max. 215 mm Part no. 109 537 3 T - force 15 kN, workpiece size max. 317 mm Part no. 109 538 5 T - force 20 kN, workpiece size max. 400 mm Part no. 109 540 Price €
258
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Hot 100 x 15 100 x 12 30 30 x 30 -
3 IN 1 One machine for Cutting, Folding, and Roll Bending
H
• 10 to pressure • 6 bending segments • 3-leg stand Part no. 129 112
• ideal combination machine for sheet metal machining up to a length of 1000 mm and a thickness of 0.8 mm • cutting stop • roll bending starting with a diameter of 40 mm, adjustable, 1000 mm opening • folding with a max. angle of 180° press segments 25 - 750 mm • adjustable rear stop Part No. 110 047
Options Base for 3IN1-760 Base for 3IN1-1000 Specifications max. plate length max. plate thickness roller diameter dim. (LxWxH) weight Part No.
Part No. 123 956 123 955
mm mm mm mm kg
3 IN 1 - 305 305 0,8 39 650x540x540 45 110 050
3 IN 1 - 1000 shown
3 IN 1 - 760 760 0,8 39 970x450x680 120 110 060
3 IN 1 - 1000 1000 0,8 42 1420x560x750 260 110 047
For more information and quick online quote requests, please www.knuth.de
259
S heet M et al Wor k
Hydraulic Tube Bender 1/2“ - 2“
H
Tube Notcher
RA 1 • RA 2 Allows easy joining and welding of tubes at a 90° angle • for tubes with up to 5 mm wall thickness, steel or non-ferrous metal • several tube diameters combined in 1 device • horizontal and vertical operation • suitable for double-connection RA 1 - diameter 27 - 43 mm Part No. 130 126 RA 2 - diameter 49.5 - 61.5 mm Part No. 130 129
Electr. Tube Notcher
RAX
Suitable for continuous operation, with 1.5 kW Electric Motor
• high productivity • low cost • simple and quick operation • several diameters instantly available • operation with 230 Volt • for tube diameters: 1/4“, 3/8”, 1/2”, 3/4”, 1”, 1 1/4”, 1 1/2”, 2” 260
• weight 62 kg • motor rating 1.5 kW • max. material thickness 3 mm Part No. 130 125
For more information and quick online quote requests, please www.knuth.de
AKM • max. 4 t pressure capacity • punches 152 x 152 mm • 90° angle 152 x 152 mm • plate thickness 1.6 mm • ram stroke 20 mm • dimensions 640 x 540 x 570 mm • weight 95 kg Part no. 130 602 replacement knife Part no.130 612
Pipe-Thread Cutter
RGM Specifications voltage capacity speed weight dimensions Part No.
V mm rpm kg mm
RGM 2 230 12,7 - 50,8 22 62 635x400x440 130 410
RGM 3 230 12,7 - 76,2 19 / 27 129 800x500x450 130 421
RGM 4 230 12,7 - 101,6 8.5 / 22 150 1000x500x500 130 430
• rigid design, small footprint • impact chuck at front, clamping chuck at rear • tube cutter, inside tube deburrer • with mobile base (RGM 2, RGM 4)
Ill. RGM 4
For more information and quick online quote requests, please www.knuth.de
261
S heet M et al Wor k
H
Notching Machine
H
Hydraulic Machine Lift
• makes your machinery mobile • ensures safety • optimal solution for lifting and transportation problems • eliminates accidents and property damage
Hydraulic Machine Lift load capacity lifting range intrinsic weight Part No.
Load Guidance load capacity number of rollers roller material dimensions intrinsic weight Part No.
Load Guidance
L 12
Adjustable Load Rollers load capacity number of rollers roller material dimensions intrinsic weight Part No.
t mm kg
t pcs. mm kg
t pcs. mm kg
H3 3 15 - 240 21,5 140 305
H8 8 25 - 295 28 140 310
L6 6 8 plastic 630 x 400 x 115 50 140 206
L 12 12 8 steel 630 x 400 x 115 66 140 212
R6 6 8 plastic 300 x 250 x 115 30 140 106
R 12 12 12 plastic 360 x 220 x 115 38 140 112
Load Rollers adjustable
L6
Each transportation unit includes a load guidance model and adjustable load rollers, e.g. L 6 and R 6 (total load capacity 12 t) 262
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Roller Conveyor Variable height and lenght adjustment Ideal for everyday use • very sturdy design and flexible use
Specifications variable height variable length number of rollers roller dimensions max. load capacity weight dimensions (LxWxH) Part No.
mm mm mm kg kg mm
670 - 940 450 - 1300 9 Ø 50 x 500 130 44 600 x 600 x 600 170 179
Sandblasting Booth
H
SK 2 Sandblasting booth for rust removal, cleaning, degreasing, descaling, roughening, polishing, matting, deburring, hardening, etc. • sandblasting gun with replaceable ceramic nozzles • dust-tight booth, rigid steel plate construction • transparent glass viewing window • two side doors, dust-tight closure • dust exhaust connector
Please note that sandblasting requires larger compressors than other compressed air jobs. Small compressors cannot produce the required power, which will lead to inadequate blasting results.
Standard Equipment: air hose, work gloves, interior lighting, protective film, 4 ceramic nozzles, operator manual
spare gloves SK2 spare ceramic nozzle set (4 / 5 / 6 / 7 mm} spare ceramic nozzle 4 mm spare ceramic nozzle 5 mm spare ceramic nozzle 6 mm spare ceramic nozzle 7 mm
Part No. 109 486 119 494 119 487 119 488 119 489 119 490
Specifications SK 2 work space grain sizes air consumption required air pressure hopper capacity weight arm hole openings air connector Part No.
mm mesh l/min bar l kg mm
890 x 660 x 400 60 - 100 590 4-8 37 55 180 1/4“ 109 481
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263
S heet M et al Wor k
F
F
Portable Edge Beveller
KF 200
• for chamfering, deburring, and 45° bevelling of steel, aluminum and many other materials • easy operation • tungsten alloy blades for ultimate tensile strength, hardness and long service life
H
Replacement Tool Bits Set, Part no. 101 352
motor rating speed guide bar length bevel height adjustable angle weight dimensions Part No.
kW rpm mm mm kg mm
0.37 3500 200 0-5 15°-45° 11 360x200x260 101 350
H
Edge Beveller
KF 500
• for bevelling, deburring and 45° chamfering • max. bevel width 3 mm • excellent surface quality • quicker and more uniform results • very long service life due to reversible tool tips (usable on 4 sides) Part No. 101 355
Replacement Tool Bits Set, Part no. 101 354 264
Angle 15 - 45°
Voltage 230 V 1 Phase
Power 0.75 kW
max. Speed 3400 rpm
Tbl Length 500 mm
For more information and quick online quote requests, please www.knuth.de
Weight 29 kg
Edge Bevelling Machine
KF 6000 Compact, powerful servo-motor, infinitely variable from 2000 to 6000 rpm • Proven under rough, commercial use conditions • For deburring, chamfering, bevelling, and cost-effective weld seam preparation at straight workpiece edges • One machine for two applications: Use directly at the workpiece to machine large dies - includes a special mount for easy change-over to stationary operation • Suitable for steel, stainless steel, aluminum, non-ferrous metals and acrylics Specifications KF 6000 Gib lengths Chamfer width, max. Speed Variable angle Drive Capacities Motor rating Dimensions / Weight Dimensions Weight Part No.
mm mm rpm
230 10 6000 15 - 45°
kW
0.75
mm kg
295 x 230 x 180 9.28 101 360
Standard Equipment: Cutter head, dies, operator manual Options: Replacement dies
Part. No. 101 361
Universal Edge Bevelling Machine
UKF 400 Universal functionality for precise bevelling of contours and edges • Beveller combination for production and workshop operations • Precise vee-block gap adjusts from 15 to 45° for chamfering, deburring, and edge bevelling • Vertical cutter head with 3 indexable inserts ensures clean finished surfaces • Individual contours can be provided with 45º chamfers, if using the special cutter head with indexable inserts • Extra rigid tool design and guide bearing • Premium SKF bearings for maximum precision and durability Specifications UKF 400 Chamfer height and angular unit, max. mm Chamfer height and contour unit, max. mm Chamfer angle unit speed rpm Chamfer contour unit speed rpm Power supply V Motor rating W Dimensions mm Weight kg Part No.
0-3 0 - 2.5 8500 12000 400 750 440 x 350 x 510 75 101 340
Price €
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265
Tools and Accessories
F
Drill bit grinding machine
KSM 13
starting at
End mill grinder
FSM 14 S
F
• For HSS and carbide drills with diameters from 4 to 14 mm • Chamfering of relief angle (rear of drill bit), chamfering of point angle • Point grinding (KSM 13 S only) • Free grinding of drill bit center • Optimum grinding path to provide controlled chip removal at the drill Specifications KSM 13 • 13 S Grinding diameter mm Motor rating Grinding wheel material Dimensions mm Weight kg KSM 13 Part No.
4 - 14 180 W / 220 V CBN 395 x 220 x 290 22 112 820
KSM 13 S Part No.
112 825
Options Grinding wheel for KSM 13 Grinding wheel for KSM 13 S
Part. No. 112 821 Part. No. 112 829
• For grinding of HSS and carbide cutters with diameters from 3 to 14 mm • Grinds 2 to 6 cutter edges (starting at 12 mm diameter) • Easy and safe grinding of circumferential outside spiral cutter edges • Rapid tooling - quick setup of cutters at the machine • CBN grinding wheel is included • 6 collets in the most common diameters are included Specifications FSM 14 S Grinding diameter Motor rating Grinding wheel material Dimensions Weight Part No.
mm
mm kg
Options Face cutter grinding wheel Diagonal cutter grinding wheel
Tap Grinder
GSM 20
Part. No. 112 801 Part. No. 112 802
• Portable tab grinder for tap sizes M5 to M20 • Suitable for taps with 2, 3, and 4 flutes • Regular regrinding is recommended for the following reasons: - to maintain good surface quality - to maintain dimensional stability of threads - to prevent tool breakage due to increasing cutting forces Specifications GSM 20 Grinding area Point angle Motor rating Speed Dimensions Weight Part No.
Options Diamond cutting wheel
266
4 - 14 180 W / 220 V CBN 395 x 220 x 290 22 112 800
rpm mm kg
M5 - M20 5°-30° 180 W / 220 V 5300 350 x 230 x 270 12 112 810
Part. No. 112 811
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Milling Table Feed
TV 1000 M TV 1000
TV 1000 M
TV 1000
horizontal mount (Mark Super) TV 1000 M Part no. 121 477
vertical mount (see ill., a. MF1 V) TV 1000 Part no. 121 470
Assembly TV 1000 / TV 1000 M, Part no. 270 020
A
The milling table feed model TV 1000 is an infinitely variable feed control with a range from 19 to 800 mm/min. 2 adjustable table stops provide an automatic shut-off. The rapid traverse (1000 mm/min) allows quick positioning of the table. Torque is 12 Nm. The TV 1000 table feed unit can be retrofit on most milling machines. After mounting of the TV 1000, the table still can be moved manually.
Pivoted Mounts • damper elements absorb shock and vibration • vibration-free machine operation • set screws allow for easy machine alignment Specifications load capacity per element (kg) lathes milling machines surface grinding machines misc. machines max. structural load Part no.
LK-33 LK-55 LK-66
NI 12 12 12
D 120 160 185
LK 33 330 500 330 1200 2000 103 321
LK 55 800 1300 800 3000 4000 103 322
H 32 35 39
L 100 120 160
LK 66 1600 2000 1600 4000 6000 103 323
g M 12 M 16 M 20
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267
Tools and Accessories
H
H
LED Work Lamps
LED Excellent illumination with low energy consumption and long service life • a true advancement in lighting technology – perfect for any production situation, where good lighting is needed • the high-power LED module generates light with a color temperature corresponding to natural light; it is vibration and shock resistant and provides a mean service life of 50,000 hours – ideal for harsh operating conditions • LED lights provide virtually the same light intensity as conventional halogen lights, but they save energy and cost • the lamp enclosures are very rugged and protected against ingress of water, oil and dust (IP 65)
mm
service life light angle color temperature light intensity surface temperature voltage current power IP cable length Part No.
268
LED rings 85 670 600
mm
Specifications arm length light source
• strong magnets on the back ensure quick mounting and reliable hold even in areas that are difficult to access, like angles and corners • 12 / 24 Volt supply directly from the control cabinet via included mains transformer and cable
00 LED 100
LED flex Specifications dimensions Part No.
LED - Strip Lights and Ring Lights
hours K
V mA W m
100 670 601
LED flex 500 HI POWER LED 3 W / 3 bulbs 50000 30° 6000-7000 >1100 LUX (700) <50° AC/DC24 700 9 IP 65 1.2 110 030
LED 280
200 670 602
LED strips 270 670 603
LED 100 HI POWER LED 1 W / 8 bulbs 50000 70° 6000-7000 >1100 LUX (700) <50° AC/DC24 700 8 IP 65 1.2 110 031
LED 400
570 670 604
870 670 605
LED 280 320 + 280 HI POWER LED 1 W / 8 bulbs 50000 70° 6000-7000 >1100 LUX (700) <50° AC/DC24 700 8 IP 65 1.2 110 032
1120 670 606
LED 400 320 + 400 HI POWER LED 1 W / 8 bulbs 50000 70° 6000-7000 >1100 LUX (700) <50° AC/DC24 700 8 IP 65 1.2 110 033
For more information and quick online quote requests, please www.knuth.de
Safety Guards Lathe headstock • Incl. chome-plated fastening rod and safety micro-switches • Easy mounting via screws at the headstock For lathe chuck 400 - 600 mm 600 - 700 mm 800 - 900 mm
Part No. 103 030 103 031 103 032
Lathe support • Incl. safety micro-switch • Rigid steel construction, swivels to both sides • Polycarbonate viewing window
Dimensions (HXW) 1500 x 150 mm 1500 x 200 mm
Part No. 103 033 103 034
Lead screw and feed shaft guards • Resistant against oil, heat and acid, meets safety class M2 • High-strength aramide belt with strong polyurethane connection for high loads • Individually mountable at machine
Dimensions (LxH) 1500 x 150 mm 1500 x 200 mm 2000 x 200 mm 3000 x 250 mm
Part No. 103 035 103 036 103 037 103 038
Milling machine - cutter spindle • Strong construction with robust connectors • Individually adjustable arms • Easy mounting via screws • 2 electric safety switches • Can be mounted left or right
Drill Press Quill • Incl. safety micro-switch • Adjustable to boring depth • Polycarbonate viewing window Model BP 1 BP 2
Part No. 103 043 103 044
A B C D
465 mm 202 mm 200 (BP 1) / 300 mm (BP 2) 130 (BP 1) / 200 mm (BP 2)
Disk diameter 400 mm 500 mm
Part No. right side 103 039 103 040
Part No. left side 103 041 103 042
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269
Tools and Accessories
H
J
Diamond Files Set, 10 pieces • shank diam.3 mm, length 140 mm • for cutting of hardened steel, hard metal, ceramics, glass and rock • wrapped in plastic bags Part no. 129 440 • grit, medium D 126
H
F
Keyway Broach • quick, precise reaming of keyways in bores (gears, v-beltpulleys, etc.), HSS, solid ground, Push Broaching Set for JS9 transition fit
Hand reamer set • adjustment range 12 - 38,75 mm • suitable for mm/inch • 11 adjustable hand reamers are included in the set Part no. 107 610
Keyway 2x2x130 3x3x130 4x4x150 5x5x150 6x6x300 8x7x300
Bushings for Bore Ø Part No. 6 8 10 6 8 10 - 108 310 12 14 15 16 12 14 15 16 18 19 20 22 25 26 28 30 108 315
Keyway 10x8x330 12x8x330 14x9x330 16x10x330 18x11x330
5 Ltr. Coolant Concentrate
Coolant System
• improved chip flow, longer tool service life, and better cut profile • for sawing, drilling, milling, turning of steel, castiron, stainless steel, non-ferrous and light metals • dilute with water 1:20 Part No. 103 184
• retrofitable, supplied disassembled • motor 400 V, 90 Watt • 4.5 l volume coolant reservoir • with flexible grommet and with shut-off valve • with 1.5 m coolant hose Part No. 102 985
Bore Ø 32 34 35 38 40 42 45 46 48 52 54 55 58 60 62
Part No. 36 44 50 108 320 56 65 108 325
Coolant Hose • variable coolant hose consisting of individual plastic elements - for all machine tools • replaces all conventional systems • resistant to most solvents and chemicals • suitable not only for coolant supply but also for blowing out workpieces and machine tables
CL-02
CL-01 Model CL-00 CL-0
270
Part No 102 990 102 991
Price €
CL-01 CL-02 CL-03
CL-03 102 992 102 993 102 994
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H
Live centers assorted package • With 7 replaceable centers • Body made of special tool steel, hardened and ground • Precision needle bearings ensure excellent concentricity and high load bearing capacity • Button diameters up to 32.2 mm
Morse taper MT 2 MT 3 MT 4
Part No. 106 780 106 785 106 790
Live centers • Precision needle bearings • Center is hardened and ground, 60°
Morse taper MT 2 MT 3 MT 4 MT 5
Center Ø 22 26 30 45
Body 38 47 57 70
Length 125 158 190 240
Part No. 106 745 106 750 106 755 106 760
Thread-Cutting Chuck • For use in the tailstock of lathes • MT 3 - shaft • Length compensation is accomplished by sliding the bushing on the mounting shaft • Complete with wooden case for drill bits with shanks 5, 6, 7, 10 mm, dies with diameters of 16, 20, 25, 30 mm Part No. 108 130
Power Worker Chip Lift-Off Device • For a safe and clean work environment, even at difficult to access places • Reduced risk of injuries caused by sharp chips • Separable materials for easy recycling • Stainless steel enclosures and powerful permanent solenoids ensure long tool life • Easy to handle dimensions: 368 - 593 mm length, Ø 25 mm • Low weight: 600 g Part No. 123 040
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271
Tools and Accessories
H
H
Turret Head MT 4 • shaft MT 4 • drilling 1 - 13 mm • thread cutting and tapping M3 - M12 • reaming 4 - 12 mm • centering 1 - 4 mm • tool mounts: 2 drill chucks 1.5 - 13 mm, 1 center point, 1 taper mount MT 1, 1 each thread cutting unit for tap a. die holder • weight 7.5 kg Part no. 105 050
for upright use only, e.g. tailstock
Turret Head MT 3 • shaft MT 3 • drilling 1 - 13 mm • 4 tool holder mounts: 2 drill chucks 1 center point 1 thread cutting unit weight: 4 kg Part No. 105 049
Save time and money with a turret that fits MT 4 + MT 3
for upright use only, e.g. tailstock
Radius Cutting Head Clamps into the turning tool just like a tool-holder. • For inside and outside machining of convex and concave forms. • For turning of 90°, 180° radius. Radius from 0 to 25 mm. • Machining depth up to 7 mm in ST50. Part no. 103 350
Quick-Set Spindle Bore Stop Size 1 2 3 4 5 6 7 8 9 10 11
272
Range Wrench length 19-23 540 22-26 540 25-31 540 30-38 640 38-48 640 46-58 740 56-66 740 64-81 940 79-91 940 90-110 940 110-130 940
Part no. 103 010 103 012 103 014 103 016 103 018 103 020 103 022 103 024 103 025 103 026 103 027
• for lathes • quick and easy adjustment to any hollow-spindle point • easy adjustment - just tightening with a safety wrench
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Clamped Turning Tool Set Shank 10 mm 12 mm 16 mm 20 mm
Part no. 108 770 108 771 108 772 108 773
5 replacem. 108 774 108 775 108 775 108 775
Turning Tool Set
• 5 turning tools • for steel working • 5 forms (left, right, centered)
• with soldered-on carbinde plates for steel, 8 pieces shank 12 mm, Part no. 108 680 shank 16 mm, Part no. 108 690 shank 20 mm, Part no. 108 700
Knurl Holder
• shank H20, B14, total 140 mm • incl. 2 knurl sets, angled 1 mmr Part no. 108 520
knurl set, angles, Part no. 108 521
Clamped Turning Tool Set
Ill. Part no. 108 680
Includes 8 different clamped turning tools, listed in the sequence shown (Part no. 108 670): 1. necking turning tool, clamping system C, workpiece Ø 60 mm size cutting point height V f a 25x25x140 mm 100 m/min. 0,2-0,4 mm 4 mm 2. tapping turning tool 60°, clamping system C size cutting point height V f 25x20x120 mm 25 mm -
a -
3. stepped, right-hand turning tool, plate form S, clamping system M, cutting length 16 mm, incl. chip chute size cutting point height V f a 25x20x125 mm 80 m/min. 0,6-0,7 mm 6 mm
Ill. Part no. 108 670
Clamped Turning Tool Set: Part no. 108 670 P25 indexable insert for forged, rolled and tempered steel. All tools with indexable inserts, 1 indexable insert set (s.above), tools, specifications, shank height 25 mm Indexable insert set: 30 pc. Part no. 108 675 Clamped turning tool set: Part no. 108 778 shank height 20 and 25 mm, shanks 20 mm, 9 tools Indexable insert set: 30 pc. Part no. 108 779 Clamped turning tool set: Part no. 108 780 5 tools cutting height 16 mm, shanks 20 mm 3 tools cutting height 20 mm, shanks 20 mm 1 tool cutting height 24 mm, shanks 20 mm Indexable insert set: 30 pc. Part no. 108 782
4. curved, right-hand turning tool, plate form S, clamping system M, cutting length 16 mm, incl. chip chute size cutting point height V f a 25x20x125 mm 80 m/min. 0,4-0,5 mm 4 mm 5. stepped, right-hand inside turning tool, clamping system C size cutting point height V f a 18x18x180 mm 14 mm 60 m/min. 0,2 mm 4 mm 6. curved, right-hand turning tool, plate form S, clamping system C, cutting length 16 mm, incl. chip chute size cutting point height V f a 18x18x180 mm 14 mm 60 m/min. 0,2 mm 4 mm 7. stepped, right-hand turning tool, plate form S, clamping system M, cutting length 20 mm, incl. chip chute size cutting point height V f a 20x20x125 mm 100 m/min. 0,4-0,5 mm 4 mm 8. female thread turning tool, clamping system C size cutting point height V f 18x18x180 mm 25 mm -
For more information and quick online quote requests, please www.knuth.de
a -
273
Tools and Accessories
H
Ill. Part no. 108 770
F
End Milling Set HSS
Cutting Tools
TiN coated, 20 pieces • 2 - 5 times longer service life • double cutting power • improved part surface DIN 327 D, short length designed with 2 cutting edges. Face teeth for centric cuts. For cutting keyways/grooves (P 9 fitting) and center cut-out. Vertical or side cutting possible, with cyl. shaft and side drive dog acc. to DIN 1835 B ,3, 4, 5, 6, 8, 10, 12, 14, 18, 20 mm DIN 844 B, short length designed with 4 cutting edges with 30° right-hand spiral for excellent chip removal. Facing teeth for centric cuts. For normal to hard materials, with cyl. shaft and side drive dogs DIN 1835 B, 3, 4, 5, 6, 8, 10, 12, 14, 18, 20 mm Part No. 108 440
F
End Milling Set DIN 844 B • TiN coated • HSS, short length • right-hand spiral 30° • multiple cutting edges, face teeth for centric cuts • side drive dogs
H
• 15 pcs. 3-25 mm, with cyl. shaft Part No. 108 450
End Milling Set, 9 pieces, HSS • two-sided, centric cutting • Ø 1,5 - 4,5 mm, 0,5 mm increments Part no. 108 455
Roughing Shank Cutter mm Ø 3 4 5
Shaft-Ø 4 4 5
6 8 10 12
6 8 10 12
14 15 16 18
12 12 16 16
20 22 24 25
Indexable Insert End Mills Set 25 mm
Set = 10 pc • DIN 844 B, DIN 1835 B, Weldon shaft • HSS, ionized, and therefore HRC 68 • right-hand cut • for materials up to 1000 N/mm2 strength • diameters: 6, 8, 10, 12, 14, 16, 18, 20, 22, 25 mm
20 20 20 20
F
Part No. 108 445
• shaft 19 mm, Weldon shaft with torque surface • with carbide tips, tip class P20 Part No. 107 800 10 replacement tips, R (circular) Part No. 107 802 10 replacement tips, S90°(square) Part No. 107 803 10 replacement tips, T60°(triangular) Part No. 107 804
Roughing End Mill Cutter • with cross groove • right-hand cut with right-hand spiral • HSS-E, hardness HRC 68 • roughing cut teeth Ø mm 40 50 63 80
274
Width mm 32 36 40 45
Bore mm 16 22 27 27
Part No. 108 400 108 401 108 402 108 403
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F
H
• integrated quick-return acts promptly upon feed direction change • slip coupling torque adjustable to 4 levels • including MT 2 and MT 3 shank or MT 3 and MT 4 shank • for thread cutter - M 2 - M 7 (MT 2 + MT 3) Part no. 106 033 - M 5 - M 12 (MT 3 + MT 4) Part no. 106 035 - M 8 - M 20 (MT 3 + MT 4) Part no. 106 037
Counter Sink, 90 °
H
• 5, 6, 8, 10, 12 mm • HSS, 3 cutters Part no. 108 665
F
HSS Form Countersink 1 set, round • with parallel shank • within stand • the set consists of 8 countersinks Set 2 - 12 mm (2, 3, 4, 5, 6, 8, 10 + 12 mm) Part no. 107 615
Set 6 - 20 mm ( 6, 8, 10, 12, 14, 16, 18 + 20 mm) Part no. 107 617
Combo Flat Counter Sink in Wood Stand Multiple cutter countersink with front face bore. Exchangeable pilot pins allow the use of one countersink for several pilot bores of different sizes. MT2 shank Flat countersink: Ø14,5 - 24,5 mm Sizes: Ø14,5 / 16,5 / 18,5 / 20,5 / 22,5 / 24,5 mm Pilot pin: Ø7 - 15 mm Sizes: Ø7 / 7,5 / 8 / 8,5 / 9 / 9,5 / 10 / 10,5 / 11 / 11,5 / 12 / 13 / 14 / 15 mm Part No. 108 655
H
Carbide Milling Bits
F
• 6 mm shank • includes 12 pieces Part no. 108 430
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275
Tools and Accessories
Tapping Attachment
F
Lathe Chucks
4-jaw chuck / cast-iron
3-jaw chuck / cast-iron Ø mm 125 160 160 200 200 250 315 315 500 500
Camlock mount D1-4 D1-4 D1-5 D1-4 D1-6 D1-6 D1-8 D1-11 D1-8 D1-11
Speed rpm 3200 3000 3000 2500 2500 2000 1500 1500 700 700
Bore mm 32 42 42 55 55 76 103 103 136 190
Weight kg 5 9 9 19 19 32 51 51 150 150
Bore mm 42 55 55 76 76 103 103 103 136 190
Weight kg 9 19 19 32 32 51 51 51 150 150
Part No. 116 519 116 520 116 521 116 527 116 528 116 522 116 523 116 524 116 525 116 526
Camlock mount D1-4 D1-4 D1-6 D1-6 D1-8 D1-6 D1-8 D1-11 D1-8 D1-11
Speed rpm 4500 4000 4000 3500 3500 2800 2800 2800 2000 2000
Camlock mount D1-4 D1-4 D1-5 D1-4 D1-6 D1-6 D1-8 D1-11 D1-8 D1-11
Speed rpm 3200 3000 3000 2500 2500 2000 1500 1500 700 700
Bore mm 32 42 42 55 55 76 103 103 136 190
Weight kg 5 9 9 19 19 32 51 51 150 150
Bore mm 35,5 55 55 76 76 103 103 103 136 136
Weight kg 9 19 19 32 32 51 51 51 101 101
Part No. 116 619 116 620 116 621 116 622 116 623 116 624 116 625 116 626 116 627 116 628
4-jaw chuck / steel
3-jaw chuck / steel Ø mm 160 200 200 250 250 315 315 315 400 400
Ø mm 125 160 160 200 200 250 315 315 500 500
Part No. 146 378 116 501 146 372 146 377 146 373 146 374 146 383 116 505 116 506 116 507
Ø mm 160 200 200 250 250 315 315 315 400 400
Camlock mount D1-4 D1-4 D1-6 D1-6 D1-8 D1-6 D1-8 D1-11 D1-8 D1-11
Speed rpm 4500 4000 4000 3500 3500 2800 2800 2800 2000 2000
Part No. 116 600 116 601 146 472 146 477 146 473 116 604 146 483 116 605 116 606 116 607
Soft Jaw Pads for 3-jaw chuck (cast-iron / steel)
Soft Jaw Pads for 4-jaw chuck (cast-iron / steel)
Ø mm 160 200 250 315 400 500
Ø mm 160 200 250 315 400 500
Length mm 78 90 103 120 140 140
Width mm 25 27 32,5 37 42 42
Height mm 41,5 13,5 51,5 55,0 64,5 74,5
Part No. 116 550 116 551 116 552 116 553 116 554 116 555
Length mm 78 90 103 120 140 145
Width mm 25 27 32,5 37 42 60
Height mm 41,5 40,0 51,5 55,0 64,5 82,0
Part No. 116 650 116 651 116 652 116 653 116 654 116 655
4-Jaw Independent Chuck 4-Jaw Independent Chuck Soft jaws for 4-jaw independent chuck Ø mm 200 250 315 400 500
276
Length mm 92,50 109,00 124,90 145,00 145,00
Width mm 40 47 52 52 60
Height mm 43,5 51,5 55,0 64,5 82,0
Part No. 116 690 116 691 116 692 116 693 116 694
Ø mm 200 200 250 315 315 400 500
Camlock mount D1-4 D1-5 D1-6 D1-6 D1-8 D1-8 D1-11
Weight, kg 10,0 10,0 27,5 39,5 39,5 60,0 95,5
Part No. 116 670 116 671 116 672 116 673 116 674 116 675 116 676
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Quick-Change Tool Holder 5-piece Sets Set WA: 1 ea head A 3 ea WAD 20x90 1 ea WAH 20x90 Part No. 103 193
Set WB: 1 ea headf B 3 ea WBD 25x120 1 ea WBH 32x120 Part No. 103 195
Set WD1: 1 ea head D1 3 ea WD1D 63x180 1 ea WD1H 63x180 Part No. 103 197
Set WE: 1 ea head E 3 ea WED 20x100 1 ea WEH 30x100 Part No. 103 194
Set WC: 1 ea head C 3 ea WCD 32x150 1 ea. WCH 35x150 Part No. 103 196
Set WD2: 1 ea head D2 3 ea WD2D 63x220 1 ea. WD2H 70x220 Part No. 103 198
• fits all standard german quick-change tool holder • tool holder head and tool holder feature profileground gearing • tool holders are clamped against the central body's gears by means of 2 chuck halves and an eccentric bolt • repeat accuracy 0,01 mm • tool holders can be adjusted to 40 different angles on the central body • angle scale provided on head • holder height adjustment with a thumb screw fits onto machine (Part No. 270 021)
WA 103 189
WE 103 190 WB 103 191
WC 103 192
WD1 103 360
WAD a WAD WAD WAD WED WED WBD WBD WBD WBD WCD WCD WCD WCD WCD WCD WD1D WD1D WD1D
16 l 16 20 20 20 25 25 25 32 32 32 32 40 40 45 45 40 50 63
75 90 75 90 100 100 120 140 120 140 150 170 150 170 170 170 180 180 180
103 271 103 272 103 273 103 274 103 281 103 282 103 291 103 292 103 293 103 294 103 301 103 302 103 303 103 304 103 305 103 305 103 364 103 365 103 361
Selection of tool holder head according to the respective table size Tool changer size Machine: - Drive power, max. - Turning diameter Slide width, max. Cutting edge height - min. - max. Height adjustability Tool support Height of tool max. Overall width, max. Overall height Throat, max. Bore, max.
WAH d 20 l 85
103 275
WEH
30 100 103 283
WBH WBH
30 130 103 295 18 120 103 298
WCH WCH
35 150 103 306 50 160 103 307
WD1H 63 180 103 362
W D
A 16
kW mm z mm
2.2 150-300 100
4.4 200-400 120
6.6 300-500 150
13.2 400-700 180
20 500-1000 200
28 600-1100 250
x mm mm hv mm y mm
h+y x + hv 11 9
h+y x + hv 17 15 10 11
h+y x + hv 20 11 12.5 14
h+y x + hv 40 35 15 16
h+y x + hv 35 30 20 20
h+y x + hv 20 30 20 25
h v s u t
16 20 100 54 48 31
20 25 125 68 60 31
25 32 150 75 71 51
32 40 45 192 202 202 105 92 102 102 70
mm mm mm mm mm
20
E 20
WAJ d 30 l 80
25
B 25
32
C 32
40
45
30 17
D1 40
50
63
20 25
40 50 63 230 234 242 122 112 116 124 40
103 276
WAA-AO 103 277
WEJ WEJ WBJ
30 40 40
100 103 284 100 103 285 120 103 296
WEA-A2a 103 286
WCJ WCJ
40 50
160 103 308 160 103 309
WCA-A3a 103 310
WD1J 63
180 103 363
D2 50
63
50 63 275 282 135 140 147 80
WBA-A2a 103 297
For more information and quick online quote requests, please www.knuth.de
277
Tools and Accessories
J
H
Reduction sleeves ISO / ISO • hardened and ground
Part No. 103 750
ISO / ISO 40 / 30
Price €
103 760 103 770
• for tools with Morse taper shank and ISO mount • hardened and ground
ISO / MT 30 / 2 30 / 3 40 / 2 40 / 3
103 740 103 742 103 744 103 746
• for cutters with cross or longitudinal slot • including parallel key, driver ring, cutter tightening screw, special wrench
50 / 30 50 / 40
Adapter ISO / MT
Part No. 103 700 103 710 103 720 103 730
Shell end milling arbors
40 / 4 BT 40 / 2 BT 40 / 3 BT 40 / 4
Part No. 103 850 103 855 103 860 103 861 103 865 103 870 103 875 103 880 103 895 103 900 103 905 103 910 103 915 103 920 103 930 103 922 103 924 103 926 103 928
ISO MK 3 MK 3 MK 4 MK 4 30 30 30 30 40 40 40 40 40 BT 40 BT 40 BT 40 BT 40 BT 40 BT 40
Arbor Ø 16 22 16 22 16 22 27 32 16 22 27 32 40 13 16 22 27 32 40
Draw-in thread M12 M12 M16 M16 M12 M12 M12 M12 M16 M16 M16 M16 M16 M16 M16 M16 M16 M16 M16
Milling Chuck for Cutter with Weldon-Shaft • for tools with cylindrical shank and setup area in accordance with DIN 1835 B • forged, case-hardened, precision ground
ISO 40 Ø 6 mm 8 mm 10 mm 12 mm 16 mm 20 mm 25 mm 32 mm
278
Part no. 106 801 106 802 106 803 106 804 106 805 106 806 106 807 106 808
ISO 50 Ø 6 mm 8 mm 10 mm 12 mm 16 mm 20 mm 25 mm 32 mm
Part no. 106 811 106 812 106 813 106 814 106 815 106 816 106 817 106 818
BT 40 Ø 6 mm 8 mm 10 mm 12 mm 16 mm 20 mm 25 mm 32 mm
Part no. 106 821 106 822 106 823 106 824 106 825 106 826 106 827 106 828
BT 30 Ø 6 mm 8 mm 10 mm 12 mm 14 mm 16 mm 18 mm 20 mm
Part no. 106 831 106 832 106 833 106 834 106 835 106 836 106 837 106 838
For more information and quick online quote requests, please www.knuth.de
Model BT30-ER25 BT30-ER32 BT40-ER32 BT40-ER40 BT50-ER32 BT50-ER40
D 42 50 50 63 50 63
D1 31,75 31,75 44,45 44,45 69,85 69,85
L1 70 70 100 80 100 100
Combo Shell-end Milling Arbor MAS-BT
H
Part No. 104 200 104 201 104 202 104 206 104 204 104 205
Model BT30x13 BT30x16 BT30x22 BT40x40 BT50x40 BT50x50
d 13 16 22 40 40 50
L1 55 55 55 100 100 125
H
Part No. 103 950 103 951 103 952 103 953 103 954 103 955
Adapter Sleeves MAS-BT
ER Collet Set, DIN 6499 Form B
ER 25, 16-pieces ER 32, 6-pieces ER 40, 15-pieces
1 - 16 mm 6, 8, 10, 12, 16, 20 mm 3, 4, 5, 6, 8, 10, 12, 14, 15, 16, 18, 20, 22, 24, 26 mm
Part No. 106 050 106 052 106 054
F
For other chucks for MT 3 / MT 4, visit www.knuth.de
Model BT30xMK1 BT30xMK2 BT30xMK3 BT40xMK2 BT40xMK3 BT40xMK4
D 25 32 40 32 40 40
D1 31,75 31,75 31,75 44,45 44,45 44, 45
Part No. 103 780 103 781 103 782 103 783 103 784 103 785
H
F
ER 32 Mount Part No.
MT 3 106 057
MT 4 106 058
ISO 30 106 055
ISO 40 106 056
ER 40 Part No.
106 063
106 064
106 061
106 062
Model BT30xB16 BT30xB18 BT40xB16 BT40xB18
Collet Chucks for End Mills
D 15,733 17,75 15,733 17,75
D1 31,75 31,75 44,45 44,45
Drill Chucks
Collets
L1 45 60 80 60 75 95
Drill Chuck Mount MAS-BT
ER Collet Chucks
Tool Taper MT 3 MT 4 ST 30 ST 40
L 93,40 108,40 128,40 125,40 140,40 160, 4
Chuck Range 2 - 20 2 - 20 2 - 20 2 - 20
Part No. 104 300 104 305 104 310 104 320
from 2 to 20 mm Ø
2 mm Ø Part No. 104 325, 3 mm Ø Part No. 104 330 ...
H
L 117,40 125,40 134,40 142,40
L1 45 45 45 45
L2 24 32 24 32
Part No. 104 790 104 791 104 792 104 793
H
see page 281
Draw Bolts DIN 69872 Model SK 30 (A) (B) SK 40 (A) (B) SK 50 (A) (B)
Part No. A 103 600 103 601 103 603
Part No. B 103 604 103 605 103 607
For more information and quick online quote requests, please www.knuth.de
H
279
Tools and Accessories
Collet Chuck MAS-BT
H
De Luxe Clamping Tool Set • in a convenient, sturdy steel magazine, 52 parts • 24 stud bolts, 4 each in the lengths 75, 100, 125, 150, 175, 200 mm • 4 extension nuts, 6 stepped clamps (3 pair), 6 T-slot nuts, 6 hexagon nuts flanged, step blocks
12 14 16 18
Thread M 10 M 12 M 14 M 16
Part No. 105 290 105 295 105 300 105 305
Stud Bolt Set, and T-Slot Nuts • 38 parts • 24 stud bolts, 4 ea in the lengths 75, 100, 125, 150, 175, 200 mm • 6 T-slot nuts • 4 extension nuts • hexagon nuts flanged
14 16
Thread M 12 M 14
Part No. 105 355 105 360
Set of Step Blocks • 20 each (10 pairs) in wooden box • black-finished steel Part no. 105 340
2-PC. swivel hold-down clamp sets • high quality steel, black-finished • available in pairs only Length Bore for stud bolts 100 M 12 100 M 14 125 M 16
280
Part No. 105 790 105 795 105 800
For more information and quick online quote requests, please www.knuth.de
Accessories for Drill Presses • includes quick-action drill chuck and bits • packed in a wooden case
Contents / Set: Reducing Sleeve Reducing Sleeve Reducing Sleeve Extension Sleeve Tool-Holder Bits Tool-Holder Bits Quick-action Chuck Quick-action Chuck Part No.
MT 2 (6-piece) MT 2 / MT 1 MT 2 / MT 3 MT 2 / B 16 MT 2 / B 18 3 - 16 mm / B 18 1 - 13 mm / 16 104 592
MT 3 (7-piece) MT 3 / MT 2 MT 3 / MT 1 MT 3 / MT 4 MT 3 / B 18 MT 3 / B 16 3 - 16 mm / B 18 1 - 13 mm / B 16 104 593
MT 4 (8-piece) MT 4 / MT 3 MT 4 / MT 2 MT 4 / MT 1 MT 4 / MT 5 MT 4 / B 18 MT 4 / B 16 3 - 16 mm / B 18 1 - 13 mm / B 16 104 594
ISO 30 (4-piece) ISO 30 / MT 2 ISO 30 / MT 3 ISO 30 / B 18 3 - 16 mm / B 18 104 595
ISO 40 (5-piece) ISO 40 / MT 2 ISO 40 / MT 3 ISO 40 / MT 4 ISO 40 / B 18 3 - 16 mm / B 18 104 596
Reducing sleeves MT/MT Tool-Holder Bits for drill chuck Drill Chuck Mount MT 2/1 3/1 3/2 4/1 4/2 4/3 5/2 5/3 5/4
Part No. 103 805 103 810 103 815 103 820 103 825 103 830 103 835 103 840 103 845
MT 2 B 16 B 18 MT 3 B 16 B 18 MT 4 B 16 B 18
MT 2/3 3/4 4/5
Part No. 104 690 104 695
Edge Tracer Set
H
• 1 bilateral 10x10x4 / 2 unilateral 10x10 • 3 bilateral 10x10x4 / 4 unilateral 10x4 • 5 bilateral 12x12x4 Part No. 108 057
Taper ISO 30 ISO 30
Bits B 16 B 18
Part No. 104 775 104 776
104 739 104 740
ISO 40 ISO 40
B 16 B 18
104 780 104 781
104 745 104 750
BT 40 BT 40
B 16 B 18
104 785 104 786
Quick-Action Drill Chuck
Extension Sleeves
Taper Drifts MT 2/3 4/5
Part No. 104 725 104 730
Part No. 104 660 104 665 104 670
Electronic Edge Tracer • for setting up drill presses and milling machines, machining centers, etc. • LED indicator lights up as soon as the workpiece is being touched • outside and inside centering • when moving across the reference edge, the measuring ball is pushed aside • 20 mm shank Part No. 129 055
Chuck Range 1 - 13 mm 3 - 16 mm
F
Mount
Part No.
B 16 B 18
104 765 104 770
Assembly Stand
H
• for setting up milling and drilling tools • horizontal and vertical mounts • for easier set-up and shorter tooling times
Specifications flutes mounts dim. (LxWxH) Part No.
10 mm taper ST 40, BT 40, DIN 2080 210 x 105 x 130 mm 108 930
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281
Tools and Accessories
H
H
Universal Facing / Lathe Bore Head
ADA
• with self-actuated slide advance and automatic stop activation • can be used on drill presses, lathes, milling machines, etc. • autom. advance ensures consistent feed of tools • adjustable guides • adjustable stops • made of carbon-chromium-molybdenum steel • all parts are hardened and precision-ground • guaranteed maximum accuracy • incl. reducing sleeves 4, 8, 12 mm Standard Equipment: boring bar holder
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
Specifications ADA external turning diameter max. cross slide adjustment micro-feed per angle degree rapid feed autom. feed/rev
mm mm mm/rev
boring bar diameter Part No.
mm
MT3 150 ± 15 0.005 2 0.02, 0.04, 0.06, 0.08, 0.10, 0.12 18 103 401
MT4 350 ± 25 0.005 3 0.03, 0.06, 0.09, 0.18 22 103 402
1. bores (small diameters) 2. bores (large diameters) 3. facing (small diameters) 4. facing (large diameters) 5. facing (back side) 6. groove cutting 7. recesses in large bores 8. external turning 9. taper turning 10. tapping SK30 350 ± 25 0.005 3 0.03, 0.06, 0.09, 0.18 22 103 403
SK40 350 ± 25 0.005 3 0.03, 0.06, 0.09, 0.12 22 103 404
Lathe Bore Head with Boring Bar Set
MT 4 shown
ISO 40 shown
Mounting Shafts shaft with draw bolt Part No.
MT 3 108 639
MT 4 108 641
ISO 30 ISO 40 108 635 108 637
• for easy inside diameter turning on drill presses, lathes, and milling machines starting at • micrometer screw for precise inside turning diameter adjustment • high-quality steel, hardened and precision-ground • feed: 0.01 mm/graduation line • 2 vertical tool mounts, 1 horizontal tool mount
Boring Head shown with 12-piece boring bar set and optional accessories (mounting shaft)
Boring Head with 9-piece boring bar set head diameter mm tool mount mm possible bore diameters mm Part No.
Boring Head with 12-piece boring bar set head diameter mm tool mount mm possible bore diameters mm Part No.
282
50 12 10 - 125 108 631
For more information and quick online quote requests, please www.knuth.de
75 18 12 - 225 108 633
F
5C Collet Chuck for Lathes
• the key-verified chuck ensures uniform and torsion-free clamping of workpieces • quick setup and easy handling • the 5C Collet System is available in mmincrements from 1 to 25 mm
Part No. 181 321
Pneumatic 5C Collet Chuck
Part No. 181 322
H
• threads are hardened across their entire length • adjustable for workpiece depths up to 75 mm (from the collet surface) Part No. 106 220
Power collet holders (vertical and horizontal) • with setup angle for vertical and horizontal use • compatible with 5C collets Part No. 106 090
125 mm 126 mm 107,5 mm 4 mm
D F G weight
95 mm 108 mm 3 x M8 x 45 5 kg
A B C D E
168 mm 130 mm 26 mm 5 mm 100 mm
F G H weight
55 mm 110 mm 147 10 kg
B
• pneumatic 5C collet chuck for rapid tool changes • including 26 mm through-hole • fits all 5C collets • spindle bore 26 mm • speed (max.) 5000 rpm
Stop Screws for 5C collets
Ø A B C
H
H
5C collets
H
• hardened and precision ground premium steel • female and male threads Clamping-Part No.
Ø 1 2 3 4 5 6 7
106 103 106 104 106 105 106 110 106 115 106 120 106 125
8 9 10 11 12 13 14 15 16
106 130 106 135 106 140 106 145 106 150 106 155 106 160 106 165 106 170
17 18 19 20 21 22 23 24 25
106 175 106 180 106 185 106 190 106 195 106 200 106 205 106 210 106 215
H
Corrugated Parallel Pads • save time when clamping parts for grinding, cutting, drilling, etc. • no chips stay back on the support face, which ensures maximum parallelism of the clamped workpiece • several flat or single thin workpieces can be easily clamped • spring steel, hardened and tempered , 110 mm long, ± 0,005 mm parallelism, precision-ground • 8 pairs per set - 2 mm increments
9 - 23 mm Part No. 128 960
25 - 39 mm Part No. 128 961
For more information and quick online quote requests, please www.knuth.de
283
Tools and Accessories
B
5C Collet Chuck
H
Vises
Precision Grinding and Control Vise • high precision, robust structure, hardened and ground v-grooves, high holding capacity • can be used on 4 different sides • face parallelism 0.005 to 100 mm • solid steel structure, hardness 58-62 HRC • weight PSK 50 = 2,5 kg, PSK 75 = 4,5 kg, PSK 100 = 11 kg, PSK 125 = 15 kg
PSK 50 shown incl. pull-down feature
Model PSK 50 PSK 75 PSK 100 PSK 125
A 50 73 100 125
B 140 180 245 285
C 65 100 125 160
D 50 70 90 100
E 25 35 45 50
Part no. 128 820 128 821 128 824 128 825
Model PSG 50 PSG 75 PSG 100 PSG 125
A 50 73 100 125
B 155 210 260 300
C 65 100 125 160
D 50 70 90 100
E 25 35 45 50
Part no. 128 826 128 827 128 828 128 829
PSG 50 shown
D
E
C
B
A
PSS 70 shown
PSS • swivels on 2 levels, 360° horizontal, ± 45° vertical • scale for precise minute readout • screw for upward and downward swing • for grinding, boring, milling, eroding
A B C E F G H J L O P S N.W. Part no. PSS 70 70 80 30 137 160 32 33 45 110 62 75 180 12 kg 128 815
284
For more Information current prices, please www.knuth.de
Hydraulic Machine Vise
HNCS
HNCS jaw width clear opening jaw height overall height holding force weight Part No.
mm mm mm mm kN kg
100V 100 0-125 48 133 36 25 104 930
130V 130 0-180 55 150 46 38 104 932
160V 160 0-240 58 163 56 57 104 934
• high-grade machine vise for hydraulic clamping of parts • hardened and ground surfaces ensure high-precision clamping, even when working with in-series connected vises • 4 work surfaces • pull-down system for maximum secure clamping • spindle safety guard protects from chips • face parallelism 0.02 mm
200V 200 0-280 63 173 71 78 104 936
Optional Equipment: Dial for HNCS dial diam. mm dial height mm Part No.
Machine vise with pull-down system
NZM
100V 248 27 104 931
130V 296 30 104 933
160V 312 34 104 935
200V 378 44 104 937
pull-down system: absolutely secure workpiece hold even during heavy workpiece cutting
• made of high-quality cast-iron • hardened and precision-ground steel jaws • dial turns 360° and has 1° scale division • parallelism ± 0,03 mm / 100 mm • precise, hardened jaw guides Specifications jaw width jaw height opening capacity height dial diameter weight Part No.
mm mm mm mm mm kg
NZM100 100 32 100 118 160 16 104 916
NZM125 125 40 125 136 187 24 104 918
NZM160 160 45 170 157 230 49 104 920
NZM200 200 50 230 179 268 56 104 922
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285
Tools and Accessories
H
H swivels on 2 axes
Precision Machine Vise
PMS
• high precision vise for accurate and exact precision mechanics work (also suitable for watch making, jewelry industries) • swivels from horizontal (180°) to vertical (90°) • turns 360° on a dial • jaws are made of hardened and precision-ground tool steel Specifications width mm jaw height mm throat mm weight kg Part No.
III. PMS 50
PMS 50 50 23 50 3,8 125 010
PMS 75 75 34 75 9,6 125 011
PMS 100 100 40 100 17,3 125 012
Hydraulic Machine Vise
HS Ill. HS 100
• hardened and precision-ground jaws and body • high precision and wear-resistant material ensure long service-life • clamping pressure is up to ten times as high as with conventional machine vises • swivel-base mounted vise body, 360° swivel • consistent clamping pressure, unaffected by vibration and shock • hydraulic power amplifier
Specifications width mm jaw height mm throat mm weight kg Part No.
HS 100 110 36 170 26 105 096
HS 125 135 48 220 42,5 125 024
HS 150 150 51 300 75 125 028
HS 200 200 65 300 125 125 029
Machine Vise
Ill. MS 100
MS
• high quality cast iron • hardened and ground replaceable steel jaws • covered spindle • forged bronze spindle nut • including hand crank, swivel-base and scale Specifications jaw width mm jaw height mm opening cap. mm weight kg Part No.
286
MS 100 100 30 80 9,5 104 950
MS 125 125 35 100 15 104 955
MS 160 160 45 122 30 104 960
For more information and quick online quote requests, please www.knuth.de
MS 200 200 45 156 40 104 965
PB
Ill. PB 80
• 1 horizontal V-guide and 3 vertical V-guides • parallelism of jaws: 0.02 mm • guide to base: 0.02 mm Model 80 mm PB 100 PB 120
Jaw width 65 mm 100 mm 120 mm
Opening 30 mm 96 mm 105 mm
Jaw depth 104 835 31 mm 31 mm
Part No. PB 80 104 840 104 845
Quick-action vise
BMS
• quick and easy positioning of clamping chuck • clamp and lock are activated by pulling down the clamping lever • guides and clamping mechanism are ground and hardened premium cast iron (FC 25) • clamping jaws made of steel • jaw width 100 mm, clamping width 130 mm Part No. 104 925
Ill. BMS
Universal Machine Vice
UMS
Ill. UMS 200
• deep hole bores for flexible clamping • low height for cost-effective use of machine Specifications jaw width opening jaw depth assembly width height length deep hole dim. weight Part No.
mm mm mm mm mm mm mm kg
UMS 100 100 105 40 170 72 460 88 x 12 13 125 030
UMS 140 140 140 50 189 89 610 105 x 14 18 125 031
UMS 200 200 210 60 250 114 788 163 x 14 38 125 032
Solid vise, ideal for drill presses
Drill press quick-action machine vise with V-guides
PBS
• spindle nut with 3x interlocking teeth ensures high clamping force and a secure hold • replaceable jaws made of hardened and ground steel • wide and flat construction • long slots for many setup possibilities Specifications jaw width mm jaw height mm opening mm weight kg Part No.
PBS 100 100 36 100 13 125 005
PBS 140 140 40 140 18 125 006
PBS 200 200 54 205 20 125 007
Ill. PBS 140
integrated quickaction clamping
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287
Tools and Accessories
H
Drill press machine vise with V-guides
H
Angle vise For clamping of parts at the precise angle during welding or assembly • heavy-duty cast-iron design • ideal for welded joints at a right angle • the joint will always be in a perfect 90º angle, regardless if it is a corner joint, miter joint, or T-connection, even in different workpiece widths Specifications for angle vise max. clamping width mm 105 max. opening mm 60 jaw height mm 35 weight kg 5.1 Part No. 107 005
125 100 60 9 107 010
• spindle and spindle nut are copper-plated to prevent burn-in of welding beads and splatter
Compound Sliding Table
Part No. 106 017 is shown
Rigid and precise Compound sliding table for coordinate drilling on radial, column, and bench drill presses • cast-iron structure • T-slots, coolant groove • dovetail guides, adjustable Specifications table setup area table height X / Y axis travel T-slot width
288
Part No. 106 009 is shown hand-wheel scale divisions
mm mm mm mm
470x180 160 280x195 12
670x180 160 480x195 12
730x210 208 500x210 14
855x295 160 620x240 12x22
dimensions weight Part No.
mm kg
0.05 748x483 50 106 007
0.05 950x483 65 106 008
0.05 1065x625 98 106 009
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0.05 1267x621 130 106 017
Tools and Accessories
H
Compound Sliding Tables For small cutting operations on the bench or floor drill press
table size height cross travel longitud. travel T-slots
mm mm mm mm max. table load capacity kg swivel range handwheel incr. mm weight kg Part no.
230 x 145 154 120 160 10 85 360° 0,025 25 106 001
320 x 145 154 120 260 10 100 360° 0,025 30 106 003
510 x 240 197 190 350 13 140 360° 0,05 86 106 006
Ill. Compound Sliding Tables 145 x 230
• cast iron dovetail guides
Swivel Table
ST For precise machining of corner bores, angular cutting, angular grinding, etc.
• 1 scale gradation direct read-out at the table • cast-iron frame, ground table surface and guideways
Specifications number of T-slots T-slot spacing T-slot width swivel angle weight dimensions (LxWxH) Part No.
mm mm kg mm
ST 250 3 55 12 ± 50° 20 254x178x127 129 335
ST 300 3 60 12 ± 50° 37 300x240x165 129 340
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ST 380 3 90 16 ± 50° 45 381x254x165 129 345
289
F
Dial Gauge
Precision Dial
Precision Dial Gauge
• accuracy acc. to DIN 878 • matte-finish chrome-plated metal encl. • clamping shaft 8mm h6 • outer race with 2 adjustable tolerance markers • gradation 0.01 mm • measuring range 10 mm Part No. 129 020
• accuracy and design acc. to industry standard • measuring range 0 - 1.27 mm • clamping shaft 8 mm • smallest increment 0.002 mm Part No. 129 022
• accuracy acc. to DIN 2270 • automatically reversing tracer arm • rotating outer race for zeroing • stainless steel precision bearing for friction-free adjustment of tracing point • gradation 0.01 mm • measuring range 0.8 mm (0-40-0) • including wooden case Part No. 129 065
3-Point Inside Micrometer, Sets
H
Precision Inside Micrometer Set 50 - 600 mm
• accuracy acc. to DIN 863 • read-out: 0.005 mm • scale drum and scale sleeve • with satin chrome-plated finish • drum diam. 19 mm to 11 mm drum diam. 23 mm over 11 mm • screw pitch 0.5 mm • measuring face: carbide • with ratchet, screwdriver, wrench, adjustment and extension • includes wooden case
• screw 50 - 63 mm with 6 extension elements (13, 25, 50, 100, 150, 200 mm) • control gauge 50 mm • reading accuracy 0.01 mm • steel, satin chrome-plated finish • incl. wooden box Part No. 129 048
Range Part No. 11-14, 14-17,17-20 Adj. Ring 11 and 17 mm 129 061 20-25, 25-30, 30-35, 35-40, Adj. Ring: 25 and 35 mm 129 062 40-50, 50-60, 60-70, 70-80, 80-90, 90-100 Adj. Ring: 50, 70 and 90 mm 129 063
Digital Caliper Rules
Dial Caliper
• 5-digit LCD display • toggle switch inch / mm • accuracy ± 0.02 mm • readout 0.01 mm • stainless steel • dirt protected (129 025, 129 026, 129 027)
• including clamping screw • measuring range 150 mm or 300 mm • 0.02 mm increments • satin chrome plated
Length 150 mm 200 mm 300 mm 500* mm
Part No. 129 025 129 026 129 027 129 029
(* 500 mm available with bottom spout only)
290
• for inside, outside, and height measurements • including case 150 mm, Part no. 129 030 300 mm, Part no. 129 131
Workshop Caliper INOX • lapped measuring surface • micro-infeed screw • including case
• jaw length 300 mm = 55 mm, 500 mm = 100 mm and 1000 mm = 150 mm • caliper jaw 20 mm (300 mm = 15 mm) Length Part No. 300* mm 129 031 500* mm 129 032 1000* mm 129 033 (* available with bottom spout only)
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Measuring Tools External Micrometer Set 6-pcs. 150 - 300 mm • measuring range 25 mm each • accuracy in acc. with DIN 863 • readout 0.01 mm • satin chrome-plated scales • micrometer screw diam. 8 mm • C-frame with hand protection • thimble diam. 17 mm • including ratchet • spindle pitch 0.5 mm • with adjustment gauge • including wooden case • measuring range 150-175, 175-200, 200-225, 225-250, 250-275, 275-300 mm Part No. 129 012
External Micrometer Set 6 pcs. 0 - 150 mm • accuracy acc. to DIN 863 • readout 0.01 mm • satin chrome-plated scales • micrometer screw diam. 6.35 mm • tungsten carbide tipped measuring surfaces • C-frame with hand protection • thimble diam. 17 mm • including ratchet • spindle pitch 0.5 mm • measuring range 25 mm a. up with adjustm. gauge • including wooden box • measuring range 0-25, 25-50, 50-75, 75-100, 100-125, 125-150 mm Part No. 129 010
Digital Micrometer Calipers • large LCD display 30 x 10 mm • accuracy according to DIN 863 • smallest input increment 0.001 mm • carbide measuring surface • automatic display of max. and min. values • zeroing at any point • unit selection (metric/inch) • interface for printer connection
Meas. Range Part No. 0 - 25 mm 108 360 25 - 50 mm 108 361 50 - 75 mm 108 362 75 - 100 mm 108 363 0 - 100 mm 108 365 (4 pieces per set)
Parallel Gauge-Block Sets, 83 pc. • accuracy acc. to DIN ISO 3650 • material: a carefully selected, high quality, special steel alloy, aged, hardened, and hand lapped. Accuracy of parallel end measurements conforms to DIN 861 • for the control of check gauges, and for the adjustment of length measuring devices, as well as exact testing in standards laboratory • 1 each 1.005, 49 each 1.01 -1.49 23 each 0.5 - 9.50, 10 each 10 - 100 (83 total) Part no. 129 000
Measuring Tool Set M5 in sturdy wooden box consisting of: • depth gauge 200 mm, rust-proof, with clamping bolt, satin chrome-plating 100 mm, readout 0.05 mm • vernier caliper 150 mm, with instant adjustment, satin chromeplated, Nonius 0.05 mm • ext. micrometer 0 - 25 mm, satin chrome-plated, readout 0.01 mm tungsten carbide tipped • bevelled steel square 100 mm, bevelled steel edge 100 mm Part no. 108 344
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291
Tools and Accessories
F
H
Surface Plates
and Test Plates
base frame
Ill. surface plate with base frame
• compressive strength 250-260 N/mm2 • DIN 876/0 • mohs hardness 6-7 • corrosion-free • thermal and dynamic stability • no electric or thermal conductivity • blueish-black granite, ground and lobed with fine, light colored inclusions
Part No.127 290 90°-angle 20x160x100 25x250x160 40x400x250
Part No. 127 220 127 225 127 230
V-blocks, pairs L100xW100xH100mm, 90° L100xW160xH160mm, 90°
Rulers / Edges 400x60x25, 2,6 µ 1000x160x50, 5 µ
Part No. 127 260 127 265
Cast-iron surface plate - grade 0
Surface plate 400 x 250 x 70, 6 µ 630 x 400 x 100, 7 µ 1000 x 630 x 150, 9 µ base frame for 630 + 1000 mm
Part No. 127 240 127 245
• rigid ribbed cast-iron • scraped surface
Part No. 127 270 127 275 127 280 127 290
Dimens. (mm) Part No.
500x400 127 302
Parallel indicators, pairs 160x25x16, 3 µ 400x63x40, 8 µ
Part No. 127 250 127 255
• unfinished surfaces are painted • accuracy acc. to DIN 876 800x600 127 304
1000x600 127 306
1000x1000 127 308
1000x1500 127 310
1000x2000 127 312
H
Concentricity Tester • center distance 0-600 mm • center height 170 mm • weight 79 kg Part No. 127 350
F
Magnetic micrometer Holders 3-in-1 Clamping Just turn the clamping knob for a quick and secure fixation of all 3 motion points • foot dimensions 63 x 50 x 55 mm • holding power 60 kg Part No. 108 796
Individual clamping • measuring column 12 mm Ø x 181 mm • transverse arm 10 mm Ø x 150 mm • foot dimensions 63 x 50 x 55 mm • holding power 60 kg • plus fine adjustments Part No. 108 800
Hydraulic high-precision magnetic measuring tripod • central clamping with 1 rotating knob • high clamping force via hydraulics • foot dim. 65x50x55mm • holding power 50 kg Part No. 108 810
shown with optional equipment
Magnetic V-BLOCK
F
Face is ground exactly square to the v-block surface. For round, rectangular, and square workpieces. Use for grinding, drilling, and as a control station. V-block angle 90°
H 70 95
292
B 60 70
B1 47 50
L 70 102
PRECISION ANGLE - V-BLOCKS • • • • •
hardened (HRC 52-55°) precision ground accuracy 10 Nonius readout swivels -30° - 60°
• dimensions (LxWxH): 100 x 30 x 50 mm Part No. 128 930
Part No. 108 880 108 885
For more information and quick online quote requests, please www.knuth.de
F
Hardness Tester
Dividers
HP 100
ST 130 • 155
Heavy-Duty Hardness Tester for workshop operations • measuring range Rockwell HRA > 70, HRB 30 - 100, HRC 20 - 67 • max. part height 170 mm • throat 135 mm • dim. 466x238x630 mm • weight 65 kg
• gear ratio 1:90, disengageable, chuck can be rotated manually by 360° • hand-wheel with scale ring, Nonius graduation 10" • 6 masks for direct division of 2, 3, 4, 6, 8, 12, 24 • hardened and ground teeth with 3-jaw chuck, 160 or 200 mm
ST 130 ST 155
Part No. 110 960 Part No. 110 965
Part No. 128 918
Standard Equipment: 3 weights (60, 100, 150 kg), 2 level test benches, 1 V-guide test bench, 1 penetrator with diamond tip,1 penetrator with steel ball, Rockwell standard block, operating instructions
Optional accessory set for ST 130 & ST 155: dividing plate A 26, 28, 30, 32, 34, 37, 38, 39, 41, 43, 44, 46, 47, 49, 51, 53, 57, 59 dividing plate B 61, 63, 67, 69, 71, 73, 77, 79, 81, 83, 87, 89, 91, 93, 97, 99 tailstock ST 130 Part No. 110 970 ST 155 Part No. 110 971
Options: hardness tester diamond Part No. 128 915
Electronic Hardness Tester
THL 201
A
c
d
f
C
e
hardness testing in seconds for steel, cast-iron, stainless steel, aluminum, brass, and copper • versatile and user-friendly • hardness tester for testing hardness acc. to Brinell, Rockwell and Vickers • wide measuring range and large measurement storage (holds 255 measurements) • 128 x 64 mm LCD • accuracy +/- 0.8% • sturdy cast aluminum housing for easy handling • rechargeable battery powered via USB port
Part No. 128 910
Standard Equipment: test block, USB cable, operating instructions
i
B h
g
j
a
b
Typ ST 130 ST 155
A 250 310
B 235 285
C 221 243
a 220 225
b 150 160
Typ ST 130 ST 155
c 184 201
d 82 82
e 112 125
f 66 75
g 16 16
Typ ST 130 ST 155
h 130 155
i 186 232
j 80 90
Weight 48 kg 76 kg
For more information and quick online quote requests, please www.knuth.de
293
Tools and Accessories
H
Universal Divider
Universal Indexing Head
UT
HT
• For direct and indirect differential indexing • For cutting helical grooves, driven • Swivels from 10º below horizontal to vertical (-10º to 90º) • Any division 2 to 50 parts, and many divisions up to 380° parts • Gear ratio 40:1, disengage gears for direct indexing Part No. 110 980
H
• For direct and indirect divisions • Gear ratio 40:1, disengage gears for direct indexing • Swivels from 10º below horizontal to vertical (-10º to 90º) • Any division for 2 to 50 parts, and many divisions up to 380° parts Part No. 110 953
HT is shown UT is shown Standard Equipment for HT: Tailstock, 2 indexing plates, center, drive chuck, and chuck flange Standard Equipment for UT: Tailstock, 3 indexing plates, center, drive chuck, and drive gear set incl. shears (machine table) and 12 change gears, operating tools HT A B H h a b g A1 B1 H1 h a1 b1 g 189 140 173 100 160 91 13 176 80 107.4 100 130 92 13 UT 365 272 236 132.7 213 134 16 205 – 255 88 139 132.7 175 124 16
Direct indexing head
S 200 The S200 Direct Indexing Head can be used in a horizontal or vertical setup. The indexing unit is enclosed in the resistant castiron body of the divider, where it is protected from contamination to ensure precise and consistent divisions of 2, 3, 4, 6, 8, 12, and 24. An easy-to-read circumferentially mounted Nonius scale provides exact divisions up to 360º. Accuracy Spindle concentricity, radial Axial concentricity, clamping plate Plane parallelism from Clamping plate to base plate Squareness of setup area Indexing accuracy (for 24 parts)
Standard Equipment S 200: 6 indexing masks, chuck, operating tools
294
Specifications S 200 Center height mm 150 divisions 2, 3, 4, 6, 8, 12, 24
mm mm
0.01 0.015
mm mm
0.02 0.015/200 25”
3-jaw chuck Weight Part No.
mm kg
For more information and quick online quote requests, please www.knuth.de
200 59 110 966
X.div CNC Divider for universal use on CNC milling and engraving machines • X.div Dividers have been customized for optimum use on KNUTH CNC Milling and Engraving Machines • X.div Dividers for Fanuc, Siemens and GPlus controls - Complete package including motor and axis module for KNUTH Machines • X.div Dividers without drive unit provide an optimum basis for equipping or retrofitting a wide variety of machines
suitable for vertical and horizontal use Specifications X.div face plate diameter face plate height (vertical) spin axis (horizontal) through-hole diameter T-slot width T-slots speed (max.) reduction step angle angular accuracy repeatability max. load capacity (vertical) max. load capacity (horizontal) max. turning diameter weight with motor without servo drive Part No.
manual tailstock included in standard equipment
125 150 110 25 H7 12 H7 14 H7 33.3 0 0.001° 40" ± 2“ 100 50 125 25
170 150 135 35 H7 12 H7 18 H7 33.3 0 0.001° 20" ± 2“ 150 75 170 38
210 150 160 45 H7 12 H7 14 H7 33.3 0 0.001° 20" ± 2“ 150 75 210 43
255 167 160 40 H7 12 H7 18 H7 11.1 0 0.001° 15" ± 4“ 250 100 255 88
320 220 210 40 H7 14 H7 18 H7 11.1 0 0.001° 15" ± 4“ 350 150 320 162
400 250 255 40 H7 14 H7 18 H7 11.1 0 0.001° 15" ± 4“ 500 200 400 262
125 765
125 770
125 775
125 780
125 785
125 790
for Fanuc Control Part No.
125 766
125 771
125 776
125 781
125 786
125 791
for Siemens Control Part No.
125 767
125 772
125 777
125 782
125 787
125 792
for GPlus Control Part No.
125 768
125 773
125 778
125 783
125 788
125 793
127 125 769
152 125 774
177 125 779
203 125 784
254 125 789
305 125 794
Manual chuck max. part diameter Part No.
mm mm mm mm mm mm rpm
kg kg mm kg
mm
For more information and quick online quote requests, please www.knuth.de
295
Tools and Accessories
B
CNC Dividers
H
Rotary Table
RT
• Index Feature RT 160 - 320 • for direct and indirect division • from 2 to 66: all divisions from 68 to 132: those divisable by 2, 3 and 5 can be performed Part No. 125 805 RT 100 Part No. 125 802 Tailstock for RT 100 Part No. 125 801 Tailstock for RT 200 and RT 250 Part No. 125 820 Tailstock for RT 320 Part No. 125 825 • design features as described under RTS • type RT 100 with 3 radial setup T-slots • type RT 160 and RT 200 with 4 radial setup T-slots (14 mm)
Type RT 100 RT 160 RT 200 RT 250 RT 320
296
D 110 160 200 250 320
H 75 80 100 110 120
A 118 196 236 286 360
B 145 242 285 328 410
C 85 125 150 170 210
• type RT 250 and RT 320 with 6 radial setup T-slots • very low profile • guide slot in the vertical base plane • except for RT 160, all RTs can be used vertically
E 10 10 12 12 14
F 10 12 14 14 18
MT 2 2 3 3 4
d 25 25 30 30 40
Ratio 1:90 1:90 1:90 1:90 1:90
Weight 7,25 16,5 kg 30,5 kg 44 kg 75 kg
Accuracy (max. deviation) face concentricity of work table setup surface work table concentricity parallelism of setup table to base plane taper bore concentricity parallelism of bore axis to vertical setup surface parallelism of bore axis to groove in the vertical setup surface parallelism between vertical setup surface and connecting axis taper center-tailstock center parallelism between groove in the vertical setup surface and the connecting axis between centers division accuracy
Setup hor. + vert. horizontal hor. + vert. hor. + vert. hor. + vert.
Part No. 125 800 125 830 125 835 125 840 125 845
For more information and quick online quote requests, please www.knuth.de
300 : 0,015 0,015 300 : 0,02 0,01 0,03 0,02
0,02
0,02 45“
RTS
Accuracy face concentricity of work table setup surface concentricity of setup table parallelism of setup to base surface
RTS 250 RTS 320
< = 0,020 < = 0,020
< = 0,020 concentricity of setup table taper bore parallelism of table setup to cross groove division accuracy Type D RTS 250 250 RTS 320 320
< = 0,010
< = 0,020 <=0,020mm 45“
H H1 205 140 255 175
• completely enclosed design, prevents contamination from dirt and chips • setup table rotates on a large, ringshaped, oil-bath lubricated, guideway • the very effective clamp pulls the setup table down straight, without any change of position or radial pressure, and presses it against the guideway • for quick manual turning, the worm can be disengaged from the worm gear by pushing down the hand-lever • the zero-backlash of worm and worm gear is adjustable • setup table with 360° scale • the high precision worm gear is almost as large as the rotary table
B L F E d MT 260 310 14 12 30 Nr.3 332 380 18 14 40 Nr.4
Ratio Weight Part No. 1:90 78 kg 125 810 1:90 133 kg 125 815
• hardened, ground, and oil-bath lubricated worm • worm gear ratio 90:1 • handwheel scale gradation 10" • handwheel can be replaced with indexing plate
INDEX Feature • for direct and indirect division • from 2 to 66, all divisions from 68 to 132 dividable by 2, 3 a. 5 can be performed Part No. 125 805
For more information and quick online quote requests, please www.knuth.de
297
Tools and Accessories
Swivelable Rotary Table
H
H
GxGxGxGGGG ... and suddenly your old machine tool is exact again!
Miniature Precision Scales (incl. metal enclosure) Meas. length* Part No. 100 mm 111 501 150 mm 111 502 200 mm 111 503 250 mm 111 504 300 mm 111 505 350 mm 111 506 400 mm 111 507 450 mm 111 508 500 mm 111 509 550 mm 111 510 600 mm 111 511 650 mm 111 512 700 mm 111 513 750 mm 111 514 800 mm 111 515 850 mm 111 516 900 mm 111 517 950 mm 111 518 1000 mm 111 519 1100 mm 111 521 1200 mm 111 523 1300 mm 111 525 1400 mm 111 527 1500 mm 111 529 1600 mm 111 531 1700 mm 111 533 1800 mm 111 535 1900 mm 111 537 2000 mm 111 539 3000 mm 111 559 * minimum length = max. mechan. traverse higher gauge length upon request
3-Axis Position Indicator X.pos 3.1 As new addition or for retrofitting machine tools like milling machines and lathes, including measuring machines • more accuracy • lower error rate • increased manufacturing safety • significant time savings • increased productivity • easy to read display • operator-specific features • convenient keyboard layout • resolution: 0.01 / 0.005 mm • default coordinates • axis position is maintained when display is turned off • hole circle pattern calculation • pocket calculator feature • storage for 10 tools
• radius / diameter toggle • mm/inch conversion • easy expansion and maintenancefree operation • display for top (Z0) and bedway slide (Z1) both separate and in differential / cumulative mode for lathes
Part No. 123 460
Position Indicators - a Must for any Machine Tool 298
For more information and quick online quote requests, please www.knuth.de
H
3-axis position indicator
GxGxGxGGGG X.pos Plus
fully compatible with older X.pos scales - upgrade now!
X.pos Plus - You will gain productivity, quality and comfort • default coordinates • calculation of hole circle pattern • vibration filter feature • mm/inch conversion • 8 display languages • pocket calculator function
For new installations or for retrofitting existing milling machines, drill presses, grinders or even measuring machines • high-resolution display with excellent legibility • state-of-the art electronics and a very robust, completely sealed enclosure ensure maximum safety and optimum production conditions • a major focus during the development and selection of electronic components was the achievement of maximum resistance against external interferences and maintaining low temperature levels • background colors of the display can be changed as required or desired • the keyboard membrane is highly resistant and yet very comfortable to touch • when using for lathes, the values for top slide (Z0) and
bed slide (Z1) can be displayed either individually or as differentiation/summation circuit for lathes • the display also provides a key to toggle between radius and diameter • the axis position is maintained when the display is turned off • graphical support with residual path display and sketch drawing • linear and non-linear length correction is possible • easy mounting, easy electric connection, and maintenancefree operation Part No. 123 455
For more information and quick online quote requests, please www.knuth.de
299
For complete machining of workpieces
KNUTH COMPLETE WORKSHOP Solid KNUTH machines with a long proven record in many workshops worldwide available in 2 complete packages for a sensational price!
KNUTH Complete Workshop
WS PLUS
All workshop packages can be found on workshop.knuth-machinetools.com Our sales consultant will help you find the perfect machines and accessories for your needs or make an appointment for a personal consultation at one of our exhibits or at our headquarters in Wasbek, Germany
WHATEVER YOU DESIRE With a portfolio of 2,500 machine tools and accessory products, we are one of the leading providers in this industry. KNUTH is represented in 30 countries and offers expert consultation and reliable service worldwide. Please look at our complete portfolio of machine tools and accessory products at www.knuth.de
KNUTH Werkzeugmaschinen GmbH • Schmalenbrook 14 • D-24647 Wasbek • Tel. 04321/609-0 • Fax 04321/68900