Makita Torque Control Catalogue

TORQUE CONTROL

PRODUCTION & ASSEMBLY PRODUCT CATALOGUE 2020

LXT®SYSTEM. ENDLESS POSSIBILITIES

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MAKITA® PRODUCTION & ASSEMBLY

WHY MAKITA® CORDLESS? INNOVATIVE CORDLESS TECHNOLOGY Makita designs and manufactures innovative cordless tools utilising the latest advanced technology that allows professionals the ability to use cordless tools on tasks previously thought to be impossible. Our goal in designing manufacturing & assembly cordless tools is to break away from the historical method of costly air hose operation and allow the operator freedom with a powerful, accurate and ergonomic solution.

Makita™s launch of the Torque-Tracer wireless data communication tools add additional value within the manufacturing environment by providing features with improved Quality Assurance methods.

Torque-Tracer™s ability to capture fastening characteristics adds a traceability and communication component to quality management with subsequent gains in productivity.

REDUCED ENERGY COSTS Less Energy Consumption needed to power cordless tools than to power pneumatic tooling.

Extreme Energy Savings by eliminating air line and air tool leakage.

Higher Quality Control by reducing damage to manufactured products often caused by hoses and cords.

Reduced Operating Costs and down time by eliminating oilers and oil maintenance.

Reduced Maintenance Costs by minimising down time to repair damaged products.

MORE FREEDOM More Flexibility to roam from one workspace to the next Greater Access and Maneuverability in confined workspaces and inside closed compartments Increased Efficiency with the ability to interchange tools from one application to the next Easier to Reposition Fastening System when assembly lines need to be rerouted, expanded or eliminated Quicker Recoveries from power interruptions SAFER WORKPLACE Reduced Hazards caused by air hoses laying across floors or hanging from ceiling Lighter Weight with Ergonomic Design for operator control Lower Vibration and Noise for operator comfort Environmentally Friendly low toxicity battery platforms

BRUSHLESS MOTOR

UP TO 50% LONGER MOTOR LIFE The Makita-built brushless motor eliminates carbon brushes, enabling the motor to run cooler and more efficiently for longer life.

The electronically-controlled brushless motor efficiently uses energy to match torque and RPM to the changing demands of the application.

LOW-REACTION TECHNOLOGY

BENEFITS Dramatically reduces repetitive motion stress experience when operating clutch-based tools within assembly facilities.

Reduces cumulative wrist strain, operator fatigue, lowers the instance of injury caused by repetitive fastening tasks, and can reduce company healthcare costs related to repetitive motion stress.

TECHNOLOGY Clutch components utilising proprietary, patented technology significantly reduces the “kickback” experienced once final torque is applied by clutch tooling Available as a retrofit to existing BFT, BFL*, and DFT** Series Makita clutch tools, or included as OEM component on new tools.

Learn more at makita.co.nz

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MAKITA® PRODUCTION & ASSEMBLY

PRODUCTION & ASSEMBLY PRODUCT CATALOGUE 14.4V BRUSHLESS CORDLESS PROGRAMMABLE IMPACT WRENCH PAGE 4-5 14.4V BRUSHLESS PROGRAMMABLE IMPACT DRIVERS PAGE 6-7 14.4V BRUSHLESS PROGRAMMABLE SCREW DRIVER PAGE 8-9 14.4V BRUSHLESS PRECISE CONTROL RIGHT ANGLE NUT-RUNNERS PAGE 10-11 18V BRUSHLESS SCREW DRIVER PAGE 12 ACCESSORIES 13-14

To find a dealer near you, call us at 0800 625 482

LXT® SYSTEM. ENDLESS POSSIBILITIES

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MAKITA® PRODUCTION & ASSEMBLY

BRUSHLESS CORDLESS PROGRAMMABLE IMPACT WRENCH BRUSHLESS MOTOR AND MORE SMART FUNCTIONS 65 Nm 95 Nm 140Nm 185Nm

Lightweight and Ergonomic Only 158mm in length and weighs only 1.5 kg. with battery

Color-Coded Identification Plate For Easy model identification

Large L.E.D. Indicator features a large LED light on the rear side of Motor housing for added visibility.

Built-In L.E.D. Light with preglow and after glow functions

Automatic battery shut-off system If battery power reduces further, the motor automatically stops to avoid incomplete fastenings.

Easy Pull Trigger with a 6 mm short stroke minimises operators hand and finger fatigue in long, continuous applications. operation in assembly and manufacturing

Brushless Motor Makita-built motor technology provides higher speeds and advanced monitoring

65 Nm 95 Nm 140Nm 185Nm

Color-Coded Identification Plate For Easy model identification

Lithium-Ion Battery For extended run time and total lifetime charge cycles

MAINTENANCE MODE Once a preset number of fastening cycles is reached, a blinking LED indicates that it is time for maintenance. One of the following three items can be selected as the number of fastening cycles:

DTWA070Z 14.4V LXT Brushless Cordless 12.7 mm (1/2”) 185 Nm Impact Wrench (Battery not included)

•The time of impact fastening •The number of times the trigger is pulled •The number of OK fastening cycles •Auto stop function can be set using PC.

PASS/FAIL L.E.D. LAMP Large Pass/fail lamp indicates sufficient and insufficient fastening achievement and audibly alerts operator to failed fastenings.

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LXT® SYSTEM. ENDLESS POSSIBILITIES

RPM & DIRECTIONAL PROGRAMMING RPM and Directional programing via USB for multi-stage rundowns.

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MAKITA® PRODUCTION & ASSEMBLY BRUSHLESS CORDLESS IMPACT WRENCH

DTWA070 Fastening capabilities

DTWA100

DTWA140

DTWA190

Standard Bolt

M5-M12

M6-M16

M8-M16

High tensile bolt

M5-M10

M6-M12

M8-M14

Max. fastening torque Torque range

65 Nm

95 Nm

140 Nm

185 Nm

5-40 Nm

6-65 Nm

18-80 Nm

25-125 Nm

Square drive

9.5mm / 3/8”

No Load Speed

2,500 min-1

Impacts per minute

3,700 min

12.7 mm 2,700 min-1

Voltage

2,600 min-1

2,700 min-1

3,000 min-1

3,300 min

-1

Overall length

2,700 min-1 -1

144mm

151mm

1.1-1.4kg

1.2-1.4kg

158mm 1.3-1.6kg

1.2-1.5kg

Optional Accessories: USB Cable for Torque control (661432-2)

LITHIUM-ION BATTERY Precision sensor informs operator of insufficient battery charge level through visual and audible indicators.

BUILT-IN L.E.D. LIGHT Built-in L.E.D. light illuminates work surface for better visibility in low light environments.

LXT® SYSTEM. ENDLESS POSSIBILITIES

BRUSHLESS MOTOR Makita-Built motor technologies provide higher speeds and advanced monitoring.

TORQUE ACCURACY Two ball bearings in the newly designed hammer case hold the anvil to drastically reduce the wobbling of the anvil.

www.makita.co.nz

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MAKITA® PRODUCTION & ASSEMBLY

BRUSHLESS PROGRAMMABLE IMPACT DRIVERS PRECISE TORQUE CONTROL IMPACT DRIVERS 65 Nm 95 Nm 140Nm 185Nm

Lightweight and Ergonomic Only 158mm in length and weighs only 1.5 kg. with battery

Color-Coded Identification Plate For Easy model identification

Large L.E.D. Indicator features a large LED light on the rear side of Motor housing for added visibility.

Built-In L.E.D. Light with preglow and after glow functions

Automatic battery shut-off system If battery power reduces further, the motor automatically stops to avoid incomplete fastenings.

Easy Pull Trigger with a 6 mm short stroke minimises operators hand and finger fatigue in long, continuous applications. operation in assembly and manufacturing

Brushless Motor Makita-built motor technology provides higher speeds and advanced monitoring

65 Nm 95 Nm 140Nm 185Nm

Color-Coded Identification Plate For Easy model identification

Lithium-Ion Battery For extended run time and total lifetime charge cycles

MAINTENANCE MODE Once a preset number of fastening cycles is reached, a blinking LED indicates that it is time for maintenance. One of the following three items can be selected as the number of fastening cycles: •The time of impact fastening •The number of times the trigger is pulled •The number of OK fastening cycles •Auto stop function can be set using PC.

PASS/FAIL L.E.D. LAMP Large Pass/fail lamp indicates sufficient and insufficient fastening achievement and audibly alerts operator to failed fastenings.

6 |

LXT® SYSTEM. ENDLESS POSSIBILITIES

RPM & DIRECTIONAL PROGRAMMING RPM and Directional programing via USB for multi-stage rundowns.

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MAKITA® PRODUCTION & ASSEMBLY PRECISE TORQUE CONTROL IMPACT DRIVERS

DTDA040Z Fastening capabilities

DTDA070Z

DTDA100Z

Standard Bolt

M5-M10

M5-M12

High tensile bolt

M5-M8

M5-M10

Max. fastening torque Torque range No load speed (RPM)

M6-M12 M6-M12

35 Nm

65 Nm

95 Nm

140Nm

3-20 Nm

5-40 Nm

6-65 Nm

18-80 Nm

2,400 min-1

Impacts per minute Rated Voltage

DTDA140Z

2,500 min-1

2,700 min-1

3,700 min-1 14.4V

Overall length

3,300 min-1 14.4V

Net weight

1.1-1.4 kg

14.4V

14.4V

139mm

146mm 1.2-1.4 kg

1.2-1.5 kg

Optional Accessories: USB Cable for Torque control (661432-2)

LITHIUM-ION BATTERY Precision sensor informs operator of insufficient battery charge level through visual and audible indicators.

BUILT-IN L.E.D. LIGHT Built-in L.E.D. light illuminates work surface for better visibility in low light environments.

LXT® SYSTEM. ENDLESS POSSIBILITIES

BRUSHLESS MOTOR Makita-Built motor technologies provide higher speeds and advanced monitoring.

TORQUE ACCURACY Two ball bearings in the newly designed hammer case hold the anvil to drastically reduce the wobbling of the anvil.

www.makita.co.nz

| 7

MAKITA® PRODUCTION & ASSEMBLY

BRUSHLESS PROGRAMMABLE SCREWDRIVERS PRECISE TORQUE CONTROL SCREWDRIVERS

Color-Coded Identification Plate With unique I.D. number

Lightweight and Ergonomic Only190mm in length and weighs only 1.8kg with battery

Large Pass/Fail L.E.D. Indicates sufficient and insufficient fastening achievement and audibly alerts operator to failed fastenings

Twin LED job light with preglow function With a USB connection, the brightness can be adjusted in Windows 7, 8 and 10.(Max - Med - OFF)

6 Programmable Speed ControlRPM and Directional programing via USB port for multi-stage rundown control. Provides better quality fastening and assists in cross-thread detection.

Brushless Motor BL motor efficiently uses energy to match torque and RPM to the changing demands of the application Lithium-Ion Battery For extended run time and total lifetime charge cycles

MAINTENANCE MODE •The flashing LED informs you when the number of screws driven reaches the value you set.

• can be set to inform you when the tool stops.

SMART SYSTEM Auto Battery Shutoff • Auto Battery Shut off (ABS) disables the tool once battery capacity drops below 5% • Ensures consistent fastening torque

DFT127FMZ 14.4V LXT Brushless Programmable Cordless 12 Nm Screwdriver (Battery not included)

PASS/FAIL L.E.D. LAMP Large Pass/fail lamp indicates sufficient and insufficient fastening achievement and audibly alerts operator to failed fastenings.

8 |

LXT® SYSTEM. ENDLESS POSSIBILITIES

RPM & DIRECTIONAL PROGRAMMING RPM and Directional programing via USB for multi-stage rundowns.

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MAKITA® PRODUCTION & ASSEMBLY PRECISE TORQUE CONTROL SCREWDRIVERS

DFT127FMZ Fastening torque

Hard joint Soft joint

No load speed (RPM) Dimensions

5-12 Nm 5-12 Nm 100-600 /min

with BL1430B-L

190 mm x 72mm x 237mm

with BL1460A

190 mm x 72mm x 254mm

Rated voltage

14.4V

Standard battery Charger

BL1430B-L , BL1460A DC18RC, DC18RD, DC18SD

Net weight

1.3-1.8kg Optional Accessories: Torque Adjusting tool (765027-4). USB Cable for Torque control (661432-2)

LITHIUM-ION BATTERY Precision sensor informs operator of insufficient battery charge level through visual and audible indicators.

BUILT-IN L.E.D. LIGHT Built-in L.E.D. light illuminates work surface for better visibility in low light environments.

LXT® SYSTEM. ENDLESS POSSIBILITIES

BRUSHLESS MOTOR Makita-Built motor technologies provide higher speeds and advanced monitoring.

TORQUE ACCURACY “Real World” accuracy has earned certification within major Automotive and Aerospace Assemblers achieving repeatability within 4% of mean torque.

www.makita.co.nz

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MAKITA® PRODUCTION & ASSEMBLY

BRUSHLESS PRECISE CONTROL RIGHT ANGLE NUT-RUNNERS TORQUE-SPECIFIC TO INSTALL FASTENERS ACCURATELY “Real World” accuracy has earned certification within major automotive and aerospace assemblers achieving repeatability within 4% of mean torque

Mounting Holes Hanging loop available as option for hanging machine on a hook

Sq. Drive Angle Nut Runner Torque-specific solution (25.0 40.0 Nm) that install fasteners accurately and efficiently, with extended run time.

Built-in L.E.D. Light Illuminates work surface for better visibility in low light environments

Lightweight and Ergonomic Only 518mm in length and weighs only 2.3kg with battery

Auto Battery Shut off (ABS) Auto Battery Shut off (ABS) disables the tool once battery capacity drops below 5%

DFL403FZ 14.4V Lithium‑Ion Brushless Cordless 9.5mm Drive Angle Screwdriver (Battery not included)

EASY PUSH BUTTON Conveniently located forward/reverse push button switch for easy operator access

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Programmable Speed Control 50 - 220 RPM; down shift and counterclockwise rundown capabilities

Pass/Fail Indicator Lamp & Audible Signal Indicates sufficient and insufficient fastening achievement and audibly alerts operator to failed fastenings

LXT® SYSTEM. ENDLESS POSSIBILITIES

PROGRAMMABLE SPEED Programmable speed control enables user to control speed of hard or soft joints or production time using USB

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MAKITA® PRODUCTION & ASSEMBLY TORQUE-SPECIFIC

DFL125FZ Fastening capabilities

DFL204FZ

DFL302FZ

DFL403FZ

Hard Joint

5-12 Nm

8-20 Nm

16-30 Nm

25-40 Nm

Soft Joint

5-12 Nm

8-20 Nm

16-30 Nm

25-40 Nm

Square Drive No load speed (RPM) Rated Voltage

9.5mm or 6.35mm

9.5mm

100-700 min-1

100-440 min-1

70-230 min-1

14.4V

14.4V

14.4V

Overall length

9.5mm

464 x 481mm

Net weight

Charger

14.4V 503 x 520mm

1.7-2.1kg

Standard battery

50-220 min-1

2.0-2.3kg

BL1430B-L , BL1460A

BL1430B-L , BL1460A

BL1430B-L , BL1460A

BL1430B-L , BL1460A

DC18RC, DC18RD, DC18SD

DC18RC, DC18RD, DC18SD

DC18RC, DC18RD, DC18SD

DC18RC, DC18RD, DC18SD

Optional Accessories: Torque Adjusting tool (765027-4). USB Cable for Torque control (661432-2)

LED INDICATOR / BEEPER On board LED flashes when it is time to carry out maintenance On board LED and Buzzer inform user of successful rundown

BUILT-IN L.E.D. LIGHT Built-in L.E.D. light illuminates work surface for better visibility in low light environments.

LXT® SYSTEM. ENDLESS POSSIBILITIES

BRUSHLESS MOTOR Makita-Built motor technologies provide higher speeds and advanced monitoring.

TORQUE ACCURACY High torque accuracy: ±10%, ±3σ, Cm≧1.67

www.makita.co.nz |

11

MAKITA® PRODUCTION & ASSEMBLY

BRUSHLESS ANGLE SCREWDRIVER CORDLESS ANGLE SCREWDRIVERS POWERED BY 18V LXT LI-ION BATTERY “These models are aimed at the market of low torque range of assembly tools.

Mounting Holes Hanging loop available as option for hanging machine on a hook

Built-in L.E.D. indicator • An LED ring indicator is located so as to illuminate forward for operator to more easily see and understand the indicator status.

• The LED indicator status and descriptions are the same as those of the existing models.

Programmable Speed Control • Speed control can be programmed depending on types of joints (hard joint or soft joint) or takt time.

• Speed control program can consist of up to 6 steps.

• Speed control program you have set can be entered into the machine from your Windows (7/ 8/ 10) PC with a USB connection.

• Forward/reverse setting is available at every one of the 6 steps.

DFL020FZ 18V LXT Brushless Cordless 6.5 N·m Angle Screwdriver (Battery not included)

Fastening Torque

DFL020FZ

DFL063FZ

Hard Joint

0.5 - 2 Nm

1.5-6.5 Nm

Soft Joint

0.5 - 2 Nm

Square Drive

Brushless Motor BL motor efficiently uses energy to match torque and RPM to the changing demands of the application

Auto Battery Shut off (ABS) Auto Battery Shut off (ABS) disables the tool once battery capacity drops below 5%

1.5-6.5 Nm 9.5 mm / 3/8”

Drive Shank

6.35 mm Hex

No load speed (RPM)

180-1,300 min-1

Rated Voltage

18V

Overall length

380 mm 397mm

Net weight

1.3-1.6 kg

1.3-1.7 kg

Optional Accessories: Torque Adjusting tool (765027-4). USB Cable for Torque control (661432-2)

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THE

ADVANTAGE

Today, LXT® is the preferred cordless tool system on commercial and residential job sites, boasting one of the industry’s largest collection of 18V tools and accessories. Makita® continues to set the bar when it comes to premium power and run-time, ensuring that the LXT® system delivers durable, dependable, high performance tools needed to complete any job.

BATTERIES AND CHARGERS Model No.

Battery

Voltage

Cell Type

Amp Hours

Charge Time

Lithium-Ion

3.0Ah

55 Minutes

6.0Ah

22 Minutes

632G20-4

BL1430B-L

14.4V

632G42-4

BL1460A

14.4V

Lithium-Ion

632A54-1

BL1815N

18 V

LXT® Lithium-Ion

1.5Ah

15 Minutes

197599-5

BL1830B

18 V

LXT® Lithium-Ion

3.0Ah

22 Minutes

197265-4

BL1840B

18 V

LXT® Lithium-Ion

4.0Ah

36 Minutes

197280-8

BL1850B

18 V

LXT® Lithium-Ion

5.0Ah

45 Minutes

197422-4

BL1860B

18 V

LXT Lithium-Ion

6.0Ah

55 Minutes

Model No.

®

Description

DC18RC

Voltage

18V LXT® Lithium-Ion Rapid Optimum Charger

Charger(s) DC18RC, DC18RD, DC18SF

DC18RC, DC18RD, DC18SF

Cell Type

Battery

12V - 18V

Lithium-Ion & Ni-MH

BL1430B-L, BL1460A, BL1815N,BL1830B, BL1840B, BL1850B, BL1860B

DC18RD

18V LXT® Lithium-Ion Dual Port Rapid Optimum Charger

12V - 18V

Lithium-Ion & Ni-MH

BL1430B-L, BL1460A, BL1815N,BL1830B, BL1840B, BL1850B, BL1860B

(196847-9) DC18SF

18V LXT® Lithium-Ion 4-Port Charger

14.4V - 18V

Lithium-Ion

BL1430B-L, BL1460A, BL1815N,BL1830B, BL1840B, BL1850B, BL1860B

7.2-18V Standard Charger

7.2V - 18V

Lithium-Ion

BL1430B-L, BL1460A, BL1815N,BL1830B, BL1840B, BL1850B, BL1860B

DC18SD

TORQUE ADJUSTING KEY Part No.

Description

765025-8

USB CABLE Applicable Models

Part No.

All clutch tools

661432-2

Description

Torque Adjusting Key

LXT® SYSTEM. ENDLESS POSSIBILITIES

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MAKITA® PRODUCTION & ASSEMBLY

LOW-REACTION TECHNOLOGY

REDUCED ENERGY COSTS

Dramatically reduce repetitive motion stress when operating clutch-based tools with Makita’s low-reaction technology. Makita’s proprietary, patented technology significantly reduces the “kickback” experienced when final torque is applied, especially in high torque applications. This technology reduces cumulative wrist strain, operator fatigue, and instances of injury caused by repetitive fastening tasks.

Cordless is proven to offer a 90+% reduction in operating costs versus pneumatic tooling.

Energy consumption is reduced by eliminating the costs involved with air generation, oiling, and air leakage throughout a manufacturing facility. Additionally, cordless tooling greatly reduces product damage caused by air hoses and cords and eliminates the need for rework caused by air tools. Enjoy extreme energy savings by eliminating the high costs associated with air lines, air tool leakage, warranty rework from damage, and inefficiencies in the current air system.

order request code: LXTOPE-NO-$$ | Copyright © 2020 Makita New Zealand Ltd. All Rights Reserved. ® 14 | For LXT SYSTEM. ENDLESS POSSIBILITIES

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MAKITA® PRODUCTION & ASSEMBLY

INNOVATIVE CORDLESS TECHNOLOGY

MORE FREEDOM Enjoy more flexibility and increased efficiency with cordless technology. Cordless tools allow users to gain greater access and maneuverability in confined workspaces and closed compartments. Easily reposition fastening systems with cordless tools when assembly lines need to be redesigned, expanded, or eliminated. Cordless technology enables a quick recovery from power interruptions.

LXT® SYSTEM. ENDLESS POSSIBILITIES

REDUCED HAZARDS Reduce trip and fall hazards caused by air hoses laying across floors or hanging from the ceiling by using cordless tools. Makita’s cordless tools offer light weight and ergonomic designs for better operator control, lower vibration, and noise reduction for operator comfort. Makita’s state-of-the-art battery platforms offer an environmentally friendly solution.

www.makita.co.nz |

15

SMALLER. LIGHTER. SMARTER.

ADVANCED

FEATURES

ERGONOMICS

PRECISION FASTENING

• Alarm against insufficient fastening

ONLY 190mm IN LENGTH

• Motor failure detection • Anti-reset of controller

ONLY 1.8 KGS

• Overheat protection • Maintenance Alarm

WITH BATTERY

DFT127FMZ 14.4V Lithium-Ion Cordless 12 Nm Screwdriver

LXT SYSTEM. ENDLESS POSSIBILITIES ®

For order request code: ASSEMBLY-PRODUCTION | Copyright © 2020 Makita New Zealand Ltd. All Rights Reserved.

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