The Maskin Mekano Module Concept

CRUSHIN G

e

M

maskin mekano

DING FEE

sinc

SCREENING

LHAND LIN ERIA AT

G

THE

E L U D O M

CONC EP T

FOUNDED

OWNERS

LOCATION

TURNOVER

EMPLOYEES

1956

Smedenman family

Jönköping, Sweden

10 Million EUR

25

MADE IN SWEDEN

A family business with a modern range

We are close to our customers

Maskin Mekano is a family-owned company in the very expansive Region of Jönköping in the south of Sweden. The company was founded in 1956 and has delivered high quality equipment to contractors since then. In later years focus has been on developing and manufacturing mobile high quality/ high capacity screening equipment, a choice that has led to a substantial growth, a market leading position in Sweden and a rising export rate. Maskin Mekano is your partner for productivity.

The Maskin Mekano plants are designed and assembled in our works in Jönköping by a team of professionals with extensive know-how in programming, electronics and hydraulics. In the dynamic neighbourhood there are many skilled subcontractors which are partners of Maskin Mekano. Only proven and high quality components are used.

Maskin Mekano is proud of the modern range of mobile crushing and screening plants, developed through vast experience, knowhow and in close relationship with customers. All products are continuously developed and improved by Maskin Mekano professional constructors.

For more than 10 years our plants have been electrically driven, which means that we are very experienced in electric drive.

Maskin Mekano’s machines are known for their operating reliability. Together with our partners, you can expect a high level of technical support and fast delivery of spare parts, which are always stocked. The professional Maskin Mekano service engineer team is always ready to support you with qualified guidance, service, reparation and maintenance. We will help you maximize your productivity, install your plant and educate your operators.

ADVANTAGES OF ALL OUR PLANTS: CARBON FOOTPRINT

VIBRATIONFREE

SCREEN PERFORMANCE

NOISE IMPACT

OPERATOR SAFETY

OVERVIEW

Electric drive

The Vibroblock concept

Aggressive stroke

Very low

Protection according to regulations

Touchscreen in electrical cabinet

Build your crushing plant with modules The ambition of the new modular crushing and screening concept

by Maskin Mekano is to combine the best of stationary crushing and screening plants with the versatility of a mobile plant. In production, these machine units on their high jacking legs resemble stationary plants while being very easy to move between different work sites. With the modules for crushing, screening and feeding designed by Maskin Mekano it is easy to create an optimised plant with high capacity that is also sustainable, safe and versatile.

All machines in the modular program are equipped with sturdy and extensive walkways with proper railings and gates and folding stairs with railings.

Trailer optimised loading

Among the benefits of the units in the modular range:

• • • • • • •

Electric drive Interlocking control systems and emergency stop loops User-friendly and operator safe design Easy and safe set-up No removal of machine parts before transport Loading and unloading without lifting assistance Transport width <3.0 m, i.e. no need for an escort car

1. Raise the unit

2. Reverse the trailer

3. Lower the unit

4. Raise the jacking legs

Compatible and safe units The control systems are interlocking, and the emergency stop circuits are also compatible with the entire Maskin Mekano modular program, which means that no matter in which constellation the machines are combined in, you can create a safe workplace.

5. Fold the jacking legs

FEED I N G

VOLUME

WEIGHT

TRANSPORT

15 m3

16.000

Hook lift

Traileroptimized

CONSUMPTION

SET UP TIME

16 kWh

10 minutes

Feeder The volume of the hopper is 15 m³ and it is equipped with a heavy duty reject grid. The distance between the bars is as standard 180 mm, but that can be adjusted step less. The reject grid is tipped hydraulically via remote control and is tipped 90° for effective cleansing. The hopper is made of Hardox elements that can easily be swapped when needed. This is facilitated by lifting slings.

The powerful vibrating table is as standard reinforced with Hardox. The movement is created with imbalance engines which are regulated via frequency controller by the radio transmitter. For special applications like lightweight material or small material flow the weighting of the imbalance motors can be adjusted. The VML 15 is also equipped with a hydraulic feeding chute door.

The stockpiling conveyor of the VML 15 is driven by a rubberized motor pulley with a diameter of 420 mm. Besides securing a reliable feed this also enables the use of really sturdy conveyor belts in demanding applications.

The conveyor is hydraulically folded for transport, and can also be raised and lowered to fit in your application.

• • •

• • • •

Hopper volume 15 m³ (made of Hardox) Feed in height 2.8 m Wide loading area -4 m Self-cleansing hydraulically folded reject grid Very sturdy construction Foldable on-board stockpiling conveyor Wheels for towing on site

TRANSPORT LENGTH: 8.9 m

TRANSPORT WIDTH: 3.0 m

TRANSPORT HEIGHT: 3.2 m

C RUS H I N G

CRUSHER

WEIGHT

TRANSPORT

CONSUMPTION

CONE

43.000

Traileroptimized

250 kWh

Cone crusher The crushing plant is a conveyor in/conveyor out machine with a pre screen but also has an on-board closed circuit conveyor. The reliable and versatile crusher CH440 has high capacity relative to its size. The crushed material is loaded to the docked screen SH 1503 and the return is handled with an on-board swivel conveyor.

Sandvik CH440 is suitable for a high-capacity secondary application or a high-reduction tertiary or pebble-crushing application, and it can be matched to changes in production through the selection of crushing chambers and an eccentric throw. This flexibility means that it’s suitable for a wide range of applications.

The crusher adapts to variations in feed conditions automatically via the ASRi. By continuously measuring and compensating for crusher liner wear, the automation system allows you to fully utilize crusher liners and schedule liner replacements to coincide with planned maintenance stops. It also assists in keeping your crusher choke fed. This maximizes rock-on-rock crushing, which helps to optimise the quality of your final product.

All service and inspection is carried out from above, which makes the work easier and the maintenance costs lower. Robust sealing to the inner crusher mechanics provides more effective protection against dust and other unwanted particles – reducing maintenance and increasing the life of the crusher.

• • • •

On board swivel conveyors for return and zerosize material Foldable feeding conveyor for easy access to the crusher Sandvik ASRi for surveillance and crusher settings The hydraulic unit is equipped with a battery pack and 24-V system which means that loading and unloading can be carried out without power from the mains or a diesel generator

TRANSPORT LENGTH: 14.2 m

4

TRANSPORT WIDTH: 3.0 m

TRANSPORT HEIGHT: 3.6 m

3

2

1

17000 650

2500

D

2400

D

1289,5

9400 7300

134 °

65

0

Material

A

B

3150

B

maskin mekano Designer Drawn by View

Tjocklek Article no.

77038 Title

Mass (kg)

Date 2020-04-09 File name

is protected by law. Copies or transfer are illegal without acceptance of Maskin Mekano Försäljnings AB.

1200

1200

4150

C

1220

C

Scale

1 : 51

A

S H A PI N G

CRUSHER

WEIGHT

TRANSPORT

CONSUMPTION

SET UP TIME

VSI

26.000

Traileroptimized

250 kWh

15 minutes

VSI crusher The VSIH T7 is a modern application designed for the specific requirements of VSI crushing. The plant features the reliable and proven VSI crusher by Southafrican Techroq. Safety of operation, superior spare parts logistics and electrical drive provide outstanding productivity and low operating costs.

Techroq VSI crushers are utilised for crushing the complete range of minerals, ores and rocks. Crushing can be controlled by adjusting rotor size and speed, screen mesh size, cascade ratio and cavity ring or feed gradation. The unique crushing action breaks corners off particles, providing cube shaped particles.

The Techroq VSI are distinctive among all other vertical shaft impactors for their pure rock-on-rock principle. Techroq’s rock-on-rock crusher pumps dry stone at high velocity, launching an uninterrupted rock stream into a stone lined crushing chamber. The rock lined rotor accelerates the feeding rate into the machine, with materials discharged into the crushing chamber at high velocity - up to 85 meters (275 feet) per second. While replenishing the rock lining, the crushing and grinding cycle of rock-on-rock is maintained by this process.

Serving as ideal third and fourth stage crushing machines, Techroq VSI crushers combine high velocity impact crushing with high pressure attrition, to produce high levels of cubical products.

• • • • •

VSI crusher by Techroq, capacity about 200 tonnes/h Produce high quality cubical aggregates, road base or prime manufactured sand Conveyor in/conveyor out unit On board return conveyor Wheels and hook for towing on site

TRANSPORT LENGTH: 13.0 m

TRANSPORT WIDTH: 3.0 m

4

TRANSPORT HEIGHT: 3.6 m

3

2

1

D

D

3000

6000

° 143

C

1200

1000

600

B

14000

Material

Tjocklek

Welded Aluminum-6061 A

g is protected by law. Copies or transfer are illegal without acceptance of Maskin Mekano Försäljnings AB.

B

1400

1400

7700

C

maskin mekano Designer Drawn by View NA nenasa

Article no.

Title

Mass (kg)

20156,38

Date 2020-02-13 File name Ritning

Scale

1 : 50

A3

A

SC REENING

DECKS

3

SCREEN AREA

WEIGHT

TRANSPORT

CONSUMPTION

SET UP TIME

1.8 X 5.2

26.000

Traileroptimized

24 kWh

15 minutes

Final screen The SH 1503 is a huge capacity screen but still handy to work with, it has large rubber wheels for towing within the quarry and a hook in the rear so that it can be easily placed under the feeder or crusher.

Great emphasis has been placed on creating a safe and secure working environment, especially when changing meshes. There are catwalks on the sides and behind the screen box with access via a hydraulically folding stepladder equipped with handrail and self-closing gate. On the conveyor for fine fraction there is an unloading shelf for smooth and safe handling of meshes. In front of the screen box, the chutes can be folded away and a walkway folded down to facilitate the work of changing the screening media.

The Maskin Mekano design team has worked hard to minimize the number of operator interventions on the plant. For example, all bearings on the conveyors are lubrication free. The screen bearings are central lubricated. The tensioning devices for the meshes are spring loaded to minimize the need of re-tightening. The prime example, however, is the Vibro Block technology that spares the machine’s vital components from vibration-related stress.

The Maskin Mekano screens work with an aggressive stroke and are known for clean products with high capacity even on fine and short fractions.

• • • • • • •

The most efficient screen on the market Vibration free with the Vibro block Can be fitted with a ball deck Screening media change-outs fast and safe Four foldable stockpiling conveyors Swivelling conveyor for plus-size material Wheels and hook for towing on site

TRANSPORT LENGTH: 9.8 m

TRANSPORT WIDTH: 3.0 m

TRANSPORT HEIGHT: 3.5 m

DECKS

2

SCREEN AREA

WEIGHT

TRANSPORT

CONSUMPTION

SET UP TIME

1.8 X 5.2

22.000

Traileroptimized

22 kWh

15 minutes

Final screen The 1500 range consists of two deck screener SH 1502 and three deck screener SH 1503. At the heart of the plants is the new screen box range which measures 1.8 m x 5.2 m on two or three decks. The screen meshes for all decks are end tensioned and the sizes are identical. They are split in the middle for easy handling and for optimum tensioning ability, which is essential for fines material.

A powerful stroke. Almost horizontal. The key features of the superior screening ability of the STE screen. The aggressive action cascades and thus separates the material layers effectively and forces the finer sizes through the screening media easily. This means high capacity.

The low inclination secures that all material is exposed to the meshes sufficiently so that even near-size particles end up in the right pile. This means high accuracy and consistent screening results, providing high quality end products.

The screens are fitted with Vibro Block, the effective Maskin Mekano anti-vibration concept. The screen box is mounted on a vibration damped frame which prevents the vibrations from the screen from transmitting to the chassis. This saves the entire plant from damages caused by vibration, whilst the aggressive screening motion remains where it belongs.

Thus unequalled operation reliability is ensured without any sacrificing of screening performance.

• • • • • •

The most efficient screen on the market Vibration free with the Vibro block Can be fitted with a ball deck Screening media change-outs fast and safe Three foldable stockpiling conveyors Wheels and hook for towing on site

TRANSPORT LENGTH: 8.7 m

TRANSPORT WIDTH: 3.0 m

4

3

TRANSPORT HEIGHT: 3.2 m

2

1

650

D

6000

D

C

B

6500

B

650

A

ing is protected by law. Copies or transfer are illegal without acceptance of Maskin Mekano Försäljnings AB.

1200

1200

C

15000 maskin mekano Designer Drawn by View nenasa nenasa

Article no.

B12152 Title

Mass (kg)

16653,38

Date 2017-06-01 File name

Scale

A3

A

Your partner for productivity

maskin mekano Address: Maskin Mekano AB, Box 9083, 550 09 Jönköping, SWEDEN, Phone: + 46 36 31 74 00 E-mail: info@maskinmekano.se

www.en.maskinmekano.se