C O M PA N Y P R E S E N TAT I O N
Ramira is one of Romania’s most important suppliers of welding fixtures for the automotive industry. The company’s reputation is reinforced by the group it belongs to since the beginning of 2013, Chropyňská Group, together with the companies Chropyňská Strojirna from Czech Republic and Slavia Production Systems from Slovakia. The group has over 1000 employees, of which 450 work in Ramira.
CONTENTS
G e n e ra l O ve r v i ew • • • •
B a sic i nfo rm atio n pa g e Prod u c tio n a rea s pa g e H i sto r y pa g e Ce rtif icatio n pa g e
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D es ig n • M ec h a n ica l d esig n d e pa rtm e nt
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M a n ufa c tu ri n g ca p a c i ti es • • • • • • • •
CNC Ma c h i n es fo r c ut ti n g pa g e We l d i n g tec h n o l ogy pa g e Heat treatm e nt pa g e Su rfa ce treatm e nt pa g e Ma c h i n i n g eq u i p m e nt pa g e A s s e m b ly pa g e 3D M ea su ri n g pa g e El ec trica l a n d p n e u m atic eq u i p m e nt pa g e
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Prod u c tio n • We l d i n g l i n es a n d f ixtu res fo r a uto m otive i n d u str y
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E n g i n e e ri n g • Projec t m a n a g e m e nt fo r tu rn key p roj ec ts
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E m p l oye es a n d m a n a g e m e n t • Co m pa ny m a n a g e m e nt • O rg a n i zatio n a l stru c tu re
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GENERAL OVERVIEW • DESIGN • MANUFACTURING CAPACITIES • PRODUCTION • ENGINEERING • EMPLOYEES AND MANAGEMENT
B A S I C I N F O R M AT I O N • OWNERSHIP: • FOUNDATION: • NUMBER OF EMPLOYEES: • ESTIMATED TURNOVER 2018: • SHAREHOLDER: • CERTIFICATION:
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Joint - stock company1977 450 EUR 15 million Chropynská Group, A.S. ISO 9001: 2015 ISO 14001: 2015 TÜV EN ISO 3834-2
PRODUCTION AREAS • • • • • • • •
TOTAL AREA: OFFICES: MANUFACTURING: ASSEMBLY: PAINT SHOP: OTHER AREAS: CRANES: MAXIMUM PRODUCTION CAPACITY:
Headquarters:
55.000 m² 4.300 m² 22.500 m² 4.400 m² 450 m² 4.700 m² untill 20 tones 37.000 hours/month
Baia Mare, Romania 7
GENERAL OVERVIEW • DESIGN • MANUFACTURING CAPACITIES • PRODUCTION • ENGINEERING • EMPLOYEES AND MANAGEMENT
H I STO RY Established in 1977 under the name “Intreprinderea de Mașini-Unelte, Accesorii și Scule” (Machine Tools, Accessories and Tools Corporation) – IMUAS, the company was later known by the customers under the name of “Ramira”. With the Romanian state as sole shareholder, Ramira was one of the most famous manufacturers and exporters of machine tools - for honing, bending, dulling and sharpening, with their respective accessories and tools. By 1990 the company had over 3,000 employees. In 2000 the company was taken over by the Group Izoterom Baia Mare as a major shareholder. They started an investment and reorganization program consisting of acquisitions of production equipment. The entry among European automotive suppliers in 2002 led to an increase in turnover and the number of employees, from 50 in 2002 to 340 in 2008. The full takeover of Ramira in 2013 by the Czech group Chropynska was the solution for financial rehabilitation and maintaining the company among automotive suppliers. The Czech Employer, with a long-term vision, has completed the under way investment projects, and at the same time, it has carried out new ones, consisting of acquisitions of high performance machines for processing and control, setting up production areas, creating modern work conditions, training areas for employees and promoting the company on the market. Therefore, today Ramira enjoys appreciation as a supplier in the world’s automotive industry.
T U R N OV E R
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C E R T I F I C AT I O N
Implementation of Quality Management System: ISO 9001: 2015 Implementation of Welding Certificate: TĂœV EN ISO 3834-2 Implementation of Environmental Management System: ISO 14.001: 2015
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DESIGN • Mechanical design department
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GENERAL OVERVIEW • DESIGN • MANUFACTURING CAPACITIES • PRODUCTION • ENGINEERING • EMPLOYEES AND MANAGEMENT
M E C H A N I C A L D E S I G N D E PA R T M E N T Our main technical competences are: - 3D Design - Concept and processes analysis - Process Simulate - Finish Design
- 2D Design, Bom
We offer high quality, optimal design solutions at reduced costs and reduced delivery dates that fulfill all customer requirements.
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Ramira Engineering Design Solutions provides complete design solutions in the automotive sector.
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Manufacturing capacities • • • • • • • •
CNC Machines for cutting page Welding technology page Heat treatment page Surface treatment page Machining equipment page Assembly page 3D Measuring page Electrical and pneumatic equipment page
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GENERAL OVERVIEW • DESIGN • MANUFACTURING CAPACITIES • PRODUCTION • ENGINEERING • EMPLOYEES AND MANAGEMENT
C N C M AC H I N E S F O R C U T T I N G LASER CUTTING MACHINE
System with 2 work tables; Maximum field cutting: 2000 mm x 4000 mm Maximum cutting thickness: steel - 22 mm, stainless steel - 25 mm, aluminium - 15 mm
WATER JET CUTTING MACHINE
Max. field cutting: 3000 mm x 6000 mm Max. cutting range of metal sheets: 100 mm Max. pressure generated by water pump: 3800 bar 2 cutting heads
W E LD I N G TE C H N O LO GY Welding workplaces are equipped with advanced welding tools, whose options range from metal sheet processing to the construction of heavy steel works weighing up to 12 tones. Welding types: • fillet welding • butt welding • manual shielded metal arc welding
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• MAG (metal active gas) welding • WIG-welding (wolfram-Inert-Gas welding) • aluminium welding
H E AT T R E AT M E N T • hardening + tempering: Ø60 0 x 120 0 mm • gas nitriding: Ø50 0 x 80 0 mm
• HFC (High-frequency currents) induction hardening: Ø50 0 x 120 0 mm / 80kHz / 10 0 kW
• salt carbonitriding: Ø450 x 50 0 mm • gas cementation: Ø60 0 x 120 0 mm
• stress relieving internal dimension: 80 0 0 x 250 0 x 20 0 0 mm up to 70 0˚ C
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GENERAL OVERVIEW • DESIGN • MANUFACTURING CAPACITIES • PRODUCTION • ENGINEERING • EMPLOYEES AND MANAGEMENT
S U R FA C E T R E AT M E N T • Painting in modern paint and drying booths BSB 8000: 7500 x 4000 x 2500 mm
• Black finish: 1900 x 400 x 900 mm • Zinc coating: 1900 x 400 x 900 mm
• Blasting with:
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- sand: 400 x 400 x 400 mm - chilled iron grit: 7000 x 3000 x 2500 mm
M AC H I N I N G E Q U I P M E N T • Conventional machining:
WKW 100: 1000 x 800 x 1000 mm CPH 1-5: 2000 x 1250 x 1250 mm CPFM 1000/6500: 6500 x 1000 x 1400 mm
• CNC machine tools - 3 axis:
LB2000 EX: Ø430 x 30 0 mm LB30 0 0 EX: V410 x 10 0 0 mm VMC 60 0/22: 610 x 405 x 510 mm
• CNC machining centers - 4 & 5 axis:
OKUMA MA-400HA: 560 x 610 x 625 mm OKUMA MU-500VA: 1250 x 660 x 540 mm OKUMA MU-400VA: 762 x 460 x 460 mm DMU 125 P: 1250 x 1000 x 1000 mm
DMU DMU MCU MCV
70: 750 X 600 X 520 mm 50: 500 x 450 x 400 mm 700V: 700 x 820 x 550 mm 1016: 1016 x 600 x 420 mm
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GENERAL OVERVIEW • DESIGN • MANUFACTURING CAPACITIES • PRODUCTION • ENGINEERING • EMPLOYEES AND MANAGEMENT
M AC H I N I N G E Q U I P M E N T • DMG DMU 600 P Maximum working dimensions: 6000 x 4200 x 1250 mm
• Warnsdorf TOS WHN 13 CNC Maximum working dimensions: 6000 x 2500 x 3200 mm
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• Warnsdorf TOS WRD 130 CNC Maximum working dimensions: 8000 x 3200 x 2500 mm
• TRIMILL VF4525 Maximum working dimensions: 4500 x 2500 x 1250 mm
A S S E M B LY • Our well-built assembly workshop offers great prospects for large assemblies instalations. We provide mechanical, electric and pneumatic installations.
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GENERAL OVERVIEW • DESIGN • MANUFACTURING CAPACITIES • PRODUCTION • ENGINEERING • EMPLOYEES AND MANAGEMENT
3D MEASURING • separate measuring workshop • 5 pieces of 3D stationary measuring machines - maximum work piece dimensions: 6000 x 2000 x 2800 mm • 3D laser API TRACKER3 (10.000mm)
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E L E C T R I C A L A N D P N E U M AT I C E Q U I P M E N T
• Our well-built assembly workshop offers great prospects for large assemblies instalations. We provide mechanical, electric and pneumatic installations.
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Production • We l d i n g l i n es a n d f ixtu res fo r a uto m otive i n d u str y page 26
GENERAL OVERVIEW • DESIGN • MANUFACTURING CAPACITIES • PRODUCTION • ENGINEERING • EMPLOYEES AND MANAGEMENT
WELDING LINES AND FIXTURES FOR AUTOMOTIVE INDUSTRY
CUSTOMERS:
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DACIA DUSTER – HJD PROJECT – FLIP-FLAP BODY SIDE (DACIA PLANT, MIOVENI – ROMANIA) ROLLS ROYCE – RR4,5,6 PROJECT – MAIN FLOOR UNIT (BMW UNTERHOLLERAU PLANT, DINGOLFING – GERMANY) VOLKSWAGEN – VW CRAFTER PROJECT (VOLKSWAGEN CRAFTER PLANT, WRZESNIA – POLAND)
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Engineering • Project management for turnkey projects
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GENERAL OVERVIEW • DESIGN • MANUFACTURING CAPACITIES • PRODUCTION • ENGINEERING • EMPLOYEES AND MANAGEMENT
P R OJ E C T M A N AG E M E N T F O R T U R N K E Y P R OJ E C T S
• Complete management - concept design, cycle time and automated welding lines flow operations • Welding equipment manufacturing, installation, assistance and commissioning of BIW welding lines
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• Electrical equipment installation and industrial robot programming on automated lines • Drawing up working instructions, maintenance and training for customer personnel
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Employees and management • Company management • Organizational structure
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GENERAL OVERVIEW • DESIGN • MANUFACTURING CAPACITIES • PRODUCTION • ENGINEERING • EMPLOYEES AND MANAGEMENT
C O M PA N Y M A N A G E M E N T BOARD OF DIRECTORS: Chairman: Karl-Josef Heinrich Members: Daniel Grama Bogdan Ionascu Ovidiu Pop Ioan Pasca Darius Pop Iustina Couti Corina Botezan
O R G A N I Z AT I O N A L S T R U C T U R E
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Romania , Maram u res , Baia Mare S t r. Va s i l e L u c a c i u , n r. 1 6 0 , B a i a M a r e , 4 3 0 4 0 2 tel.: +40 262 216 868 fax: +40 262 206 07 7 contact@ ra m ira . ro off ice @ ra m ira . ro w w w. ra m i ra . ro
W W W. R A M I R A . RO