5510 EN - 2
► ► ► ► ► ► ►
On/Off and loudness controller for internal buzzer Power switch Security holder for power fuse Five LEDs for function control Two 25 pin D-sub-sockets One 15 pin D-sub-sockets Power supply
Acknowledgement
Configured functions by means of soldered bridges in 15 pin D-sub-connector Function 1
No acknowledgement active Purely passive operation, DIGIPILOT model 5510 only visualizes the evaluation of the connected measurement device
Function 2
External acknowledgement for OK-parts Operator must acknowledge every OK part by pushing the button, NOK parts cannot be acknowledged
Function 3
External acknowledgement for NOK parts Operator must acknowledge every NOK part by pushing the button, OK parts cannot be acknowledged
Function 4
External acknowledgement for OK and NOK parts Operator must acknowledge every OK and NOK part by pushing the button.
Function 5
Internal acknowledgement for NOK parts Operator must acknowledge every NOK part by pushing the button, OK parts cannot be acknowledged factory setting
Function 6
Internal acknowledgement for NOK parts and external acknowledgement of OK parts Operator must acknowledge every OK and NOK part by pushing the button
Function 7
Internal or external acknowledgement for NOK parts. Operator must acknowledge every NOK part by pushing the button OK parts cannot be acknoledged
Function 8
Pin alignment of 15 pin D-sub-socket Pin Pin Pin Pin Pin Pin Pin Pin
1: 2: 3: 4. 5: 6: 7: 8:
Pin Pin
9: 10:
Pin 11: Pin 12: Pin 13: Pin 14 and 15:
Deactivate internal NOK key Deactivate internal lights Activate external NOK acknowledgement Output OK Output NOK Output locking device Output alarm 24 V supply output for inputs OK and NOK acknowledgement activate Activate external OK acknowledgement Reference point for activation of functions, corresponds to PLC ground Activate 24 V supply Input OK acknowledgement Input NOK acknowledgement Reference ground of 24 V supply for the outputs OK, NOK, alarm and locking device
Accessories Data cable to DIGIFORCE® model 9311 Model 9900-K331 Data cable to DIGIFORCE® model 9307 Model 99160-165A-0090020 Mounting kit for panel installation
Model 9310-Z001
Connecting profiles to a DIGIFORCE® model 9311
Model 9310-Z002
Mating connector 15 pin D-sub with soldering bridges
*Model 5510-Z001
Mating connector 25 pin D-sub * one unit is included in scope of delivery
CALIBRATION INSTRUMENTS
*Model 9900-V160
Calibration of Mechanical Values Application
Technical Data Excitation voltage: 90 ... 264 V eff / 47 ... 63 Hz Power consumption: 5 ... 15 VA Power fuse: 5 x 20 mm, 0.25 AT Power supply connector: euro plug with security fuse and power switch Protection class of device: IP30 Protection class of front plate: IP65 Housing: aluminium housing with support Dimensions (W x H x T): ca. 111 x 111 x 183 mm Recess for panel installation: ca. 112 x 112 mm Front plate of device: 119 x 119 mm Weight: approx. 1400 g Operation temperature range: 5 ... 40 °C Range of storage temperature: - 10 ... 60 °C Protection class: 1 Transient over voltage: category 2 Grade of contamination: 2 Ground potentiale: < = 50 V on ground Technical changes reserved. All data sheets at www.burster.com
196
7281
TRANS CAL portable testing device for force, torque, displacement and pressure
72-REF
Reference measuring chain with DAkkS calibration certificate for compression loads from 500 N to 200 kN
72-9206-REF
Portable precision USB sensor interface for force, torque and pressure sensors
76-9405
Strain gauge simulator
Internal or external acknowledgement for NOK parts External acknowledgement for OK parts
burster Sensors and Process Instruments
Hand lever press equipped with force and a displacement sensor, both connected to DIGIFORCE® and DIGIPILOT.
The CAD drawing (3D/2D) for this device can be imported online directly into your CAD system. Download via www.burster.com or directly at www.traceparts.com. For further information about the burster traceparts cooperation refer to data sheet 80-CAD-EN.
burster praezisionsmesstechnik gmbh & co kg Germany
www.burster.com
. . Technical reserved. data+49-7224-6450 sheets at www.burster.com Talstr. 1-5 changes Gernsbach 76593 All Phone info@burster.com
2430-005510EN-5672-081524
Model number 9 … 9 …
Model number 8 … 8 …
Model number 7 … 7 …
Model number 5510 5 …
Operational elements on back side
Calibration Instruments
Model number 5 …
green light for power excitation control green indicator light for OK notice and acknowledgement red indicator light for NOK notice and acknowledgement buzzer
Model number 7 …
► ► ► ►
Air humidity: up to 31 °C 80 %, above that linear descending to 50 % at 60 °C, not dewing Power rating of output: PLC supply 24 V 100 mA Supply of OK and NOK button 50 mA OK output 100 mA NOK output 100 mA Alarm output 100 mA Locking device output 200 mA
burster Sensors and Process Instruments
Model number 8 …
Operational elements on front side
Model number 9 …
Technical Data
197
Overview Calibration Devices for Mechanical Values model numbers 72 … MODELS
7281
72-9206-REF
72-REF
Figure
Mobile High-Precision Calibrator and Testing Device
For mechanical and electrical measurements
Code:
7281 EN
Delivery:
ex stock
Warranty:
24 months
TRANS CAL 7281 0.1 … 1200/s (DC) 0.1 … 2/s (AC)
1200/s
0.1 ... 1200/s (DC) 0.1 ... 2/s (AC)
Sensor Principles
Strain gauge, Potentiometer, Transmitter, Sensors and devices with voltage output
Strain gauge, Potentiometer, DC/DC, Pt100
Strain gauge, Potentiometer, Transmitter, Sensors and devices with voltage output
Interfaces
USB 2.0
USB
USB 2.0
Indicator
± 9.999 + 3 dig. unit
Status LED
± 9.999 + 3 dig. unit Strain gauge: DC: 2.5 V / 5 V (at 120 Ω only 2.5 V) Potentiometer: 5 VDC Transmitter: 12 VDC ± 5 %
Strain gauge: 2,5 V / 5 V Potentiometer: 5V Transmitter and DC/DC: 12 V
Strain gauge: DC: 2.5 V / 5 V (for 120 Ω only 2.5 V) AC: 2.5 Veff / 5 Veff (from 350 Ω) Potentiometer: 5 VDC Transmitter: 12 VDC ± 5 %
Infinitely adjustable simulation values: up to ± 50 mV/V, up to 10 VDC Measurement: Usupply to 10 VDC SIM MEAS
Protection Class
IP40
IP67
IP40
Sensor test
Supply Voltage
10 ... 28 VDC
4V…6V
10 ... 28 VDC
Measurement Channels
Ri, Ra, Shunt, RISO
16
32*
16
Specific Characteristics
Device test: Strain gauge simulator up to ± 50 mV/V, import function for electronic sensor data sheet, storage of up to 16 measurement programs, data logger for up to 30.000 measurements, factory calibration certificate/ DakkS calibration certificate optionally available for the instrument/entire measurement chain, min/max peak values
* via software DigiVision
Options:
Reference measurements for calibrations in the field and in Use as a reference measurement chain in combination the lab with a load cell, calibrate presses, joining machines and other equipment with mechanical measurement values, calibrate display devices and instrumentation amplifiers with straingauge or standard-signal input, check strain-gauge sensors and produce test reports Pt100
Free DLL
LabVIEW driver
Adjustment, factory calibration certificate, DAkkS calibration certificate, on-site calibration
Accessories:
Aluminium case
198
burster Sensors and Process Instruments
Reference measurement chain for checking and calibrating presses, joining machines and other force-application equipment, up to 16 different load cells can be connected to one unit, generate test reports and export data for Microsoft Excel
Software DigiCal for creation of measurement logs
Services:
Reference measurement chain
Device test: Strain gauge simulator up to ± 50 mV/V, import function for electronic sensor data sheet, storage of up to 16 measurement programs, data logger for up to 30.000 measurements, factory calibration certificate/ DakkS calibration certificate optionally available for entire measurement chain, 10 force measurement ranges selectable from 100 N to 100 kN, Min/max peak values, sensor can easily be integrated into the flow of forces
Technical changes reserved. All data sheets at www.burster.com
(combined with a reference sensor)
2431-000089EN-5872-081524
Main Application Fields
Cost effective "Plug&Measure" concept, 24-bit resolution, practical and convenient DigiCal calibration and data acquisition software, Pt100 as option, free LabView driver DLL for integrating in your own software environment, multipurpose reference measurement chain with optional factory calibration certificate or German accredited DAkkS calibration certificate, 6-wire connection technology
NEW burster TEDS
7281 EN
Sensor Excitation
Device test/ Strain gauge simulator
Model number 5 …
Sample Rate
Supported sensors: Strain gauge/normalized signal ± 5 V, ± 10 V, potentiometric sensors Device test: Strain gauge simulator up to ± 50 mV/V Easy adjustment through burster TEDS Excellent linearity with non-linearity < ± 0.001 % Storage of up to 16 measurement programs Data logger for up to 30,000 measurements Factory calibration certificate and/or German accredited DAkkS calibration certificate optionally available for the instrument / entire measurement chain
Application
Description
Technical changes reserved. All data sheets at www.burster.com
burster praezisionsmesstechnik gmbh & co kg Germany www.burster.com . burster Sensors and Process Instruments 199 Phone +49-7224-6450 info@burster.com Talstr. 1-5 . Gernsbach 76593
The multipurpose digital indicator TRANS CAL 7281 can be used wherever there is a need to perform high-precision, onsite calibrations of sensing components used in equipment such as presses, torque tools or pressure-regulating systems. An optional factory calibration certificate or German-accredited DAkkS calibration certificate can be provided when the measurement device needs to be used as a reference. This provides a quick and cost-effective way of assessing a system with traceable documentation of measurement results. If a reference measurement cannot be made because the sensor location is difficult to access, it is still possible to test the zero point, the input, output and isolation resistance as well as the calibrating offset of the fitted sensor. It is also possible to check the indicating device by measuring the excitation voltage and simulating the characteristic values (mV/V or V) of the sensor used. The instrument is used in metrology institutes, calibration laboratories and in industry in the fields of quality assurance, facility commissioning and system monitoring. Areas of use: ► Checking hydraulic presses ► Reference measurements in assembly lines ► Test of robotic pressing forces ► Calibrating test equipment ► Calibrating of high-precision measuring devices Technical changes reserved. All data sheets at www.burster.com
The TRANS CAL 7281 can be fitted with standard or rechargeable batteries for portable use or can run from an external power supply. Combined with a reference sensor the testing device provides a high-precision reference measurement chain e.g. for force measurements, but is also ideal for service engineers as a tool for locating faults in devices or sensors. The choice of sensors includes strain gauge, normalizedsignal ± 5 V / ± 10 V and potentiometric sensors. The LCD graphics display shows the live measurement value and the corresponding bar indicator. It also supports display functions such as data-logger, tared value in % and upper/lower limit for the comparator with simultaneous indicator (< = >) of the evaluation result. For routine testing and also fault-locating tasks, the tester makes it really simple to measure isolation resistances and input/output resistances. The equipment test function is a quick and easy way to verify that the display device complies with the characteristic value, offering strain-gauge simulation of up to ± 50 mV/V or output of a normalized signal of up to 10 V. German-accredited DAkkS calibration certificates or factory calibration certificates are optionally available. The DigiCal configuration and data-acquisition software provides useful display and reporting functions.
Model 7281
< ± 0.001 % F.S.
Model number 8 …
< ± 0.001 % F.S.
Model number 9 …
Measurement Accuracy
7281 EN - 3
7281 EN - 2
Precision force check of electrical, mechanical or hydraulic presses
Device test with strain gauge simulator
Maximum precise and traceability even under on-site conditions
The high-precision calibrator and tester model 7281 is ideal for locating faults in measurement systems. For display devices based on strain gauge sensors, the stored characteristics values can be simulated in an infinitely adjustable range of ± 3 mV/V and ± 50 mV/V. In this case it is also important to measure the excitation voltage for strain gauge sensor in order to rule out any problems here.
Designed for industrial use also in harsh environments (excellent display backlighting, rugged case, batterysupplied amongst other features).
Voltage source It is also possible to verify the stored sensor data for display devices with an “active” input. Using the voltage source function, up to 10 V (infinitely adjustable) can be supplied to the device being tested.
Model number 5 …
Reference load cell in line with the flux of force ensures optimum comparative measurements in difficult-toaccess locations. Sensor and device hardware can be checked separately.
7281 EN
High precision sensor series 8527
DigiCal testing and calibration software: creating a own test certificate Measurement actual value in N
Measurement tolerance in N
Evaluation
0.00
0.0011
OK
1667.10
0.1677
OK
3333.60
0.3345
OK
5000.20
0.5011
OK
Sensor test
When sensors are difficult to access and cannot be removed, the sensor test function can be used to measure the input and output resistances of the strain gauge full-bridge, their zero point, the isolation resistance and the shunt calibration factor in mV/V (generated by a built-in shunt resistor). This provides a fast and reliable way of electronically assessing the connected sensor. The optional DigiCal calibration software can be used to create a test certificate after completing the sensor test.
Model number 8 …
Quality test of torque wrenches Regular testing involves measuring the release torque (click wrench). TRANS CAL 7281 also detects the release peak values at a measurement rate of ≤ 1200/s. Multiple measurements/evaluations easily possible for each set release torque.
Measurement values from up to four sets of manually recorded data can be displayed in parallel as a table and graph. This can be useful, for instance, as an easy way to compare and document release torques of torque wrenches.
Sensor
Torque sensor series 8628
Technical changes reserved. All data sheets at www.burster.com
200
burster Sensors and Process Instruments
Model number 9 …
Stores logged measurement values or quality-relevant data, which can be read using the optional DigiCal calibration software (statistical analysis MIN/MAX – MEAN VALUE – STANDARD DEVIATION).
burster praezisionsmesstechnik gmbh & co kg Germany www.burster.com . Technical reserved. data+49-7224-6450 sheets at www.burster.com Gernsbach 76593 All Phone info@burster.com Talstr. 1-5 .changes
2432-007281EN-5672-081524
Model number 9 …
Model number 8 …
Model 7281
Export to Excel for further processing
Model 7281
Model number 5 …
OK/NOK evaluation of measurement values, data readout of actual values and evaluation results from the data logger using DigiCal software.
(difficult to access)
Technical changes reserved. All data sheets at www.burster.com
Technical changes reserved. All data sheets at www.burster.com
burster praezisionsmesstechnik gmbh & co kg Germany www.burster.com . burster Sensors and Process Instruments 201 Phone +49-7224-6450 info@burster.com Talstr. 1-5 . Gernsbach 76593
7281 EN - 4
Weight: Protection class:
Error limit: Bridge resistance (full bridge): Connection type: Input voltage ranges (DC): Input voltage ranges (AC): Sensor excitation voltage (DC): Sensor excitation voltage (AC): Sensor excitation current: Electronic data sheet (TEDS):
± 0.02 % F.S. 120 Ω ... 10 kΩ 4 / 6 wire technology ± 15 mV; ± 30 mV; ± 250 mV ± 15 mV; ± 30 mV 2.5 V; 5 V (at 120 Ω only 2.5 V) 2.5 Veff / 5 Veff (from 350 Ω) max. 30 mA read from sensor EEPROMs
Potentiometric sensors Error limit: Track resistance: Connection type: Excitation voltage: Excitation current: Measurement range:
± 0.05 % F.S. 500 Ω ... 10 kΩ 3 / 5 wire technology 5 V DC < 30 mA ±5V
Transmitter Error limit: Excitation voltage: Excitation current: Input voltage range: Units:
± 0.02 % F.S. 12 V DC ± 5 % < 100 mA ± 10 V freely selectable
Sensors and devices with voltage output
Model 7281
Input voltage range: Error limit:
± 10 V ± 0.02 % F.S.
Operation mode: Device test with strain gauge simulator (model 7281-V0001 only) Strain gauge simulator
Error limit: ± 0.01 % F.S. Excitation voltage: ≤ ± 10 V (AC/DC) Characteristics (infinitely adjustable simulation values): 0 ... ± 3 mV/V to 0 ... ± 50 mV/V Resolution: ± 16 Bit Bridge resistance: 350 Ω TC: ± 0.002 %/K Cut of frequency: 5 kHz Measurement of excitation voltage: 0 ... 10 V DC Error limit: Infinitely adjustable simulation values: Resolution: TC:
± 0.02 % F.S. 0 ... +10 V 1 mV ± 0.005 %/K
Operation mode: Sensor test (model 7281-V0001 only) TC: ± 0.005 %/K Shunt calibration step Error limit: ± 0.25 % Calibration shunt resistors: 59 kΩ; 80 kΩ; 100 kΩ; 150 kΩ; 300 kΩ Input and output resistance of sensor Error limit: ± 0.25 % F.S. Measurement range: 120 Ω ... 10 kΩ Insulation resistance Error limit: ± 5 % Rdg. Measurement range: 20 MΩ ... 1 GΩ Resolution: 1 MΩ TC: ± 0.1 %/K
General device data A/D converter: 24 Bit Real-time clock/date Interface: USB 2.0, downwards compatible, opto-isolated Nominal temperature range: 0 ... 40 °C Storage temperature range: - 20 ... 60 °C Display: LCD with white LED backlighting Baud rate: 115200 Supply voltage: 4 x Mignon or 10 ... 28 VDC, integrated battery charging circuit Technical changes reserved. All data sheets at www.burster.com
202
burster Sensors and Process Instruments
High-precision calibrator for mechanical measurements TRANS CAL - reference measurement device Model 7281-V0000 High-precision calibrator and testing device for mechanical and electrical measurements TRANS CAL - reference measurement device-sensor testdevice test/DMS simulator Model 7281-V0001
72-REF EN
Delivery:
3 - 4 weeks
Warranty:
24 months
Order Example
High-precision force measuring chain 100 kN with DAkkS calibration certificate: High-precision load cell, 100 kN Model 8527-6100 Testing device for force, torque, displacement and pressure Model 7281-V0000 Connector Model 9900-V209 Connector fitting Model 99004 Adjustment of a measurement chain comprising sensor and display device Model 72ABG DAkkS Calibration Certificate for force measurement chains in the range 0 ... 200 kN Model 85DKD-85DX-6200
Accessories
TRANS CAL 7281 PC software, Plus version: - functions include editing device parameters, setting parameters via the configuration interface, recording and documenting datalogger values and sensor test data, data export, handling metadata Model 7281-P100 TRANS CAL 7281 PC software, Basis version: - functions include editing device parameters, setting parameters via the configuration interface, recording and documenting datalogger values, data export, handling metadata Model 7281-P101 Power pack, 100 - 240 VAC / 50/60 Hz / 12 VDC, 1.5 A Model 7281-Z001 Battery set 4 x Mignon AA Model 7281-Z002 Sub-D male connector, 9 pin Model 9900-V209 USB connector cable Model 9900-K349 Adapter cable, length 1 m for TRANS CAL 7281 and sensors with 12 pin male connector, model 9941 Model 99209-540A-0110010 Adapter cable (e.g. for device test 7281), length 1 m, 6 wire, one site 9 pin female connector model 9900-V609, other side open end Model 99609-000E-0150010 Six-core connection cable, for 7281 device test and strain gauge simulation, length 2 m, for indicator with 9 pin Min-D male connector, e.g. for DIGIFORCE® 9310/9307 Model 99209-609E-0150020 Adapter cabel, length 0.2 m for TRANS CAL 7281 and Sensors with 15 pin SUB-D male connector model 9900-V280 Model 99209-580A-0110002 Aluminium case for TRANS CAL 7281 and accessories Model 7200-Case
burster TEDS
9-pin male sub-D connector and memory chip for the electronic sensor datasheet, for connecting strain-gauge load cells to the TRANS CAL 7281 Model 9900-V229 Fitting connector 9900-V229 (7281) to a strain-gauge sensor and programming the electronic sensor datasheet Model 99011
DAkkS Calibration Certificate
The DAkkS calibration certificate per guideline DKD-R 6-1 contains a minimum of three measuring cycles, each with 21 measuring points in 10 % steps for rising and falling loads across the entire measuring range.
Manufacturer Calibration Certificate
The standard factory calibration certificate for a reference measurement chain consisting of the TRANS CAL 7281 instrument in conjunction with, for example, a force or pressure sensor, contains 11 points, starting at zero in 20 % steps across the entire measuring range for rising and falling loads. burster praezisionsmesstechnik gmbh & co kg Germany www.burster.com . Technical reserved. data+49-7224-6450 sheets at www.burster.com Gernsbach 76593 All Phone info@burster.com Talstr. 1-5 .changes
2432-007281EN-5672-081524
Model number 9 …
Model number 8 …
Voltage source
Order Information
Code:
Model number 5 …
Model number 5 …
Strain gauge
Portable Reference Measuring Chain with DAkkS Calibration Certificate for Compression Load from 20 N to 100 kN
Aluminium (light gray, black) 220 x 100 x 52 [mm] with tilting foot and rubber feet approx. 850 g IP40
72-REF EN
Supported sensors
SUB-D female connector, 9 pin SUB-D male connector, 9 pin type B male connector
Highest precision 12 force measurement ranges selectable from 20 N to 100 kN DAkkS calibration certificate for the full measuring chain
Min/max peak values
burster TEDS, automatic reading of the sensor datas
Sensor can easily be integrated into the flow of forces
Application
Description
The force measuring chain is an universal reference measuring chain for the calibration of press-fit force measuring equipment. It finds applications in the quality assurance, commissioning and equipment monitoring fields. A DA kkS calibration certificate is included so that the force measuring chain can be traced back. The calibration is traceable through accreditation at the German Accreditation Body. The calibration certificate records the displayed values for mounting positions at 0°, 120° and 240°. During calibration in field, the reference load cell is inserted in line with the flux of the press-fit measuring equipment. The force application is of central significance here for the quality of the measurement. Special force application parts are required, so that the line of action of the force agrees as exactly as possible with the geometrical axis of the load cell that is to be measured (central loading). It is, furthermore, very important that neither transverse forces nor torques reach the load cell. A sensor with the option “burster TEDS” allows easy configuration of the used measuring chain, without values have to be entered manually. Thus, fast and simple, different sensors can be operated on TRANS CAL 7281 and the respective configuration is not necessary.
The TRANS CAL 7281 is a portable high-precision calibration and test instrument suitable for load cells based on strain-gauge technology. Thanks to the low error tolerance the display device is particularly suitable where high accuracy is required. The tare function allows any base load that may be present to be cancelled out. The force measuring chain consists of a model 7281 measuring instrument and the 8527/8416 load cell and can be used to measure compressive forces up to 100 kN (depending on the force range). With the help of the fastening holes located around the circumference and of the undulation on the engaging surface, the sensor can relatively easily be adapted to existing manufacturing and production systems. Depending on the existing compression force, the user can select a measuring range from 20 N up to 100 kN (in 12 stages). The reference measuring chain is fully configured and calibrated. The DAkkS calibration accords with EN ISO 376. The optionally available PC software DigiCal permits an easy compilation of test certificates. Additionally measurement results can be exported in Microsoft Excel format for their further processing. The communication between TRANS CAL and PC is handled through USB interface.
Technical changes reserved. All data sheets at www.burster.com
burster praezisionsmesstechnik gmbh & co kg Germany www.burster.com . burster Sensors and Process Instruments 203 Talstr. 1-5 . Gernsbach 76593 Phone +49-7224-6450 info@burster.com
Technical changes reserved. All data sheets at www.burster.com
Model 72-REF
TC gain: TC zero point: Cut-off frequency:
< ± 0.001 % 0.1 ... 1200/s (DC); 0.1 ... 2/s (AC) (reduced accuracy at 50/s) ± 0.001 %/K < 0.2 µV/K 10 kHz (-3db)
Model number 8 …
Non-linearity: Measuring rates:
Terminals Measuring, device test, sensor test: Strain gauge simulator: USB interface: Housing Material: Dimension (L x W x H):
Model number 9 …
Technical Data Operation mode: Reference measurement device
72-REF EN - 2
Technical Data 7281 The DAkkS calibration of force measuring chains is carried out according to EN ISO 376. The load cells are calibrated over their full measuring range in steps of 10 %. A minimum of three measuring cycles are carried out in different mounting positions rotated by 0°, 120° and 240° around the sensor‘s axis of symmetry. The calibration certificate remains valid for a maximum of 26 months. Recalibration is required immediately if overload > 100 % of the nominal force occurs.
Model 72-REF
Error limit: Bridge resistance (full bridge): Connection type: Input voltage ranges (DC): Input voltage ranges (AC): Sensor excitation voltage (DC): Sensor excitation voltage (AC): Sensor excitation current: Electronic data sheet:
± 0.02 % F.S. 120 Ω ... 10 kΩ 4- / 6 wire technology ± 15 mV; ± 30 mV; ± 250 mV ± 15 mV; ± 30 mV 2.5 V; 5 V (at 120 Ω only 2.5 V) 2.5 Veff / 5 Veff (from 350 Ω) max. 30 mA read from sensor EEPROMs
General device data
A/D converter: 24 Bit Real-time clock/data Interface: USB 2.0, downwards compatible, opto-isolated Nominal temperature range: 0 ... 40 °C Storage temperature range: - 20 ... 60 °C Display: LCD with white LED backlighting Baud rate: 115200 Supply voltage: 4 x Mignon or 10 ... 28 VDC, integrated battery charging circuit Terminals Measuring, equipment test, sensor test:SUB-D female connector, 9 pin Strain gauge simulator: SUB-D male connector, 9 pin USB interface: type B male connector Housing Material: Aluminium (light gray, black) Dimension (L x W x H): 220 x 100 x 52 [mm] with tilting foot and rubber feet Weight: approx. 850 g Protection class: IP40
Code:
72-9206-REF EN
Delivery:
ex stock
for load cells, torque sensors and pressure sensors
Warranty:
24 months
Series 9206
Example You will find the measurement results for the DAkkS calibration of a 50 kN reference measuring chain in the DAkkS calibration certificate shown below on page 4. Page 4 of calibration certificate No Table 4: Relative resolution at measurement points, relative error of the display in relation to the measurement value or final value. The errors are determined using the absolute values displayed. Load in KN
Display in kN
Relative Resolution
Relative Error of Display in Relation to Measurement Value
Relative Error of Display in Relation to Final Value
15.0
14.98
0.07 %
- 0.16 %
- 0.06 %
20.0
19.97
0.05 %
- 0.17 %
- 0.07 %
25.0
24.97
0.04 %
- 0.12 %
- 0.06 %
30.0
29.97
0.03 %
- 0.10 %
- 0.06 %
35.0
34.98
0.03 %
- 0.07 %
- 0.05 %
40.0
39.98
0.03 %
- 0.06 %
- 0.05 %
45.0
44.99
0.02 %
- 0.02 %
- 0.02 %
50.0
50.01
0.02 %
- 0.02 %
- 0.02 %
Precision force check of press-in force measuring devices
For further information, please refer to data sheet 7281.
Technical Data 8527/8416 Characteristics Linearity Error
6-wire connection technology Practical and convenient DigiCal calibration and data acquisition software 24-bit resolution Free LabView driver DLL for integrating in your own software environment Multipurpose reference measurement chain with optional factory calibration certificate or Germanaccredited DAkkS calibration certificate
Measuring Range
øD
H
8416-5020
0 ... 20
N
10.6
5
<±0.5
%
8416-5050
0 ... 50
N
10.6
5
<±0.5
%
Application
Description
8416-5100
0 ... 100
N
10.6
5
<±0.5
%
8416-5200
0 ... 200
N
10.6
5
<±0.5
%
8527-5500
0 ... 500
N
79
20
<±0.05 %
8527-6001
0 ...
1 kN
79
20
<±0.05 %
8527-6002
0 ...
2 kN
79
25
<±0.05 %
8527-6005
0 ...
5 kN
119
32
<±0.05 %
8527-6010
0 ... 10 kN
119
45
<±0.05 %
8527-6020
0 ... 20 kN
119
60
<±0.05 %
8527-6050
0 ... 50 kN
155
60
<±0.05 %
8527-6100
0 ... 100 kN
155
75
<±0.05 %
The 9206 USB sensor interface series is ideally suited to Notebook-based mobile use for high-precision, traceable calibration jobs that must be performed on-site for equipment such as presses, torque measurement facilities and pressure control systems. A factory calibration certificate or German-accredited DAkkS calibration certificate can optionally be provided for the USB interface plus relevant sensors, ensuring compliance even with the stringent traceability requirements of quality assurance standards. This provides a quick, cost-effective way of assessing your system with traceable documentation of measurement results. The device is intended for industrial use in sectors such as quality assurance, on-site service and equipment monitoring.
The USB sensor interface is powered from the connected PC via the USB port, and uses this power supply to generate the sensor excitation voltage. The initial settings and sensor settings are made by burster in-house and saved in the USB sensor interface. These can then be fine-tuned by the customer. The DigiCal calibration software can display the measurement data in various forms and save it in a custom report file or Excel file. The software includes calibration-routine management for quick comparisons of existing measurement data plus rapid and reliable access to recurring calibration processes. In addition, a range of START/STOPP-triggers can be enabled. burster can configure the interface to suit a specific sensor, although you can customize your own parameters using the basic software version supplied free of charge. The driver package, available free of charge, lets you integrate the device in LabVIEW or your own software.
For further information, please refer to data sheet 8527 and 8416.
Electrical values Bridge resistance (full bridge): foil strain gauge 350 Ω, nominal Excitation voltage: max. 5 VDC (8416), max. 10 VDC (8527) Characteristic: 0.8 mV/V nominal (8416), 1.5 mV/V + 0.2 % (8527)
Technical changes reserved. All data sheets at www.burster.com
204
burster Sensors and Process Instruments
High precision sensor series 8527
Order Information Range 20 kN with DAkkS calibration in compressive direction and “burster TEDS” Compressive load cell, range 20 kN Model 8527-6020 Connector Model 9900-V229 Connector mounting Model 99011 Portable test instrument Model 7281-V0000 DAkkS calibration of measurement chain, Calibration with 10 % increments in compressive direction, raising and sinking, according to EN ISO 376 85DKD-85DX-6200 PC software DigiCal Model 7281-P101 burster praezisionsmesstechnik gmbh & co kg Germany
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Further areas and examples of use: 2434-072REFEN-5672-081524
Model number 9 …
Model number 8 …
Order Code
“Plug & Measure” interface for strain gauge sensors, potentiometric sensors and standard signals
► Test-equipment calibration ► On-site calibration of high-precision measurement ► ► ► ►
Pt100 as option
instruments Hydraulic-press testing Reference measurements on/in assembly lines Testing of robot contact forces Pneumatic pressure testing
Technical changes reserved. All data sheets at www.burster.com
Technical changes reserved. All data sheets at www.burster.com
Model number 5 …
Model number 5 …
Strain gauge
Portable Precision USB Sensor Interface
Model 72-9206-REF
TC gain: TC zero point: Cut-off frequency:
DAkkS calibrations for force measuring chains
burster praezisionsmesstechnik gmbh & co kg Germany www.burster.com . burster Sensors and Process Instruments 205 Talstr. 1-5 . Gernsbach 76593 Phone +49-7224-6450 info@burster.com
Model number 8 …
< ± 0.001 % 0.1 ... 1200/s (DC); 0.1 ... 2/s (AC) (reduced at 50/s accuracy) ± 0.002 %/K < 0.2 µV/K 10 kHz (-3db)
Model number 9 …
Linearity error: Measuring rates:
72-9206-REF EN
Operation mode reference measurement device
72-9206-REF EN - 3
72-9206-REF EN - 2
Application
Pressure-line testing
Precision force check of electrical, mechanical or hydraulic presses
Model number 5 …
Reference force measurement chain including 9206 USB sensor interface and DigiCal PC software
9206 USB sensor interface
7106 manual pump
Range of functions offered by the DigiCal calibration and data acquisition software ► Maximum precision and traceability even under on-site conditions
► DigiCal is a user-friendly tool for creating calibration routines and test reports
► DigiCal software provides OK/NOK evaluation of measurement values, retriev-
al of measurement data, export of evaluation results plus report generation
► Evaluation/checking functions check compliance of object under test with its technical specification
► Reference load cell in line with the force path ensures optimum comparative
measurements in difficult-to-access locations
► A measurement program once created can be reused to save time
72-9206-REF EN
Easy, reliable creation of measurement programs and calibration routines
► System has high IP 67 degree of protection
► Easy-to-select pop-ups provide fast access to relevant input parameters
Application
Model number 8 …
► With up to four measurement values in view and under evaluation, DigiCal provides a quick overview of the tolerance-compliance of the object under test
Torque wrench calibration using torque sensor and 9206 USB sensor interface
Model number 8 …
Model 72-9206-REF
8201 reference pressure sensor
Model 72-9206-REF
A pressure measurement chain comprising pressure sensor and USB sensor interface can be connected directly to the PC. The DigiCal software can then be used to read the sensor data, which is then available for printing as a report or exporting into Excel. On-site calibration uses a reference pressure sensor, a USB sensor interface and a manual pump to check the indicator on a pressure line. An optional factory calibration certificate or German-accredited DAkkS calibration certificate can be supplied to ensure traceability of the pressure measurement chain.
Model number 5 …
DigiCal PC software
Traceable measurement documentation
► In
times when quality management is constantly growing in importance, it is vital to provide quality-relevant material in test reports. DigiCal meets this requirement
Technical changes reserved. All data sheets at www.burster.com
206
burster Sensors and Process Instruments
burster praezisionsmesstechnik gmbh & co kg Germany
www.burster.com
. . Technical reserved. data+49-7224-6450 sheets at www.burster.com Talstr. 1-5 changes Gernsbach 76593 All Phone info@burster.com
a preview option plus print and save-as-PDF functions, the documentation tool represents excellent value for money
Technical changes reserved. All data sheets at www.burster.com
Technical changes reserved. All data sheets at www.burster.com
Model number 9 …
Torque sensors can be connected directly to a PC using the 9206 USB sensor interface. This measurement chain allows quick and easy measurement of torques typical in any tools used for screw-connection tasks. On-site calibration can include, for instance, checking that the torque wrench meets the set scale value or releases accurately at the correct torque. An optional factory calibration certificate or German-accredited DAkkS calibration certificate can be supplied to ensure traceability of the torque measurement chain.
2435-729206REFEN-5672-081524
Model number 9 …
► With a straightforward report retrieval facility,
burster praezisionsmesstechnik gmbh & co kg Germany www.burster.com . burster Sensors and Process Instruments 207 Talstr. 1-5 . Gernsbach 76593 Phone +49-7224-6450 info@burster.com
72-9206-REF EN - 4
Technical Data
DigiCal software Operating system requirements:
Connectable sensors
Windows XP, Vista, Win7, Win8
Order code
In-Line housing Material: Dimensions (L x B): Weight: Protection class:
Mounting method: Power supply: Cable length from sensor to 9206: Cable length from PC to 9206: Sensor connection: USB connection on 9206:
Aluminium 115 x 25 mm 200 g IP67 tube housing IP40 tube housing with 12 pin connector screw clamp via USB-plug 4 V ... 6 V max. 3 m 2.8 m terminal block PG 7 connection PG 7 connection
2
0
Strain Gauge Simulator
X -REF
Model 9405
Strain gauge, potentiometer, DC/DC
1
USB sensor interface with 8527 pressure sensor including factory calibration certificate and software USB sensor interface for strain gauge sensors Model 9206-V2001 High-precision load cell, 5 kN measurement range Model 8527-6005 12-pin connecting plug Model 9941 Connector fitting Model 99004 Calibration of a measurement chain comprising one sensor and one USB sensor interface Model 92-ABG Factory calibration certificate for a complete measurement chain Model 85WKS-85DXM Configuration and analysis software for 9206 Model 9206-P100-REF
Technical changes reserved. All data sheets at www.burster.com
208
burster Sensors and Process Instruments
76-9405 EN
Delivery:
ex stock
Warranty:
24 months
Accessories
Option DAkkS al with Calib Certifi ration cate or Manuf acture rC Certifi alibration cate
DigiCal calibration and data logging software (included with device, up to 200 measurements/s in data-logger mode) Model 9206-P001-REF DigiCal calibration and data logging software (up to 1200 measurements/in data-logger mode, reporting and history management) Model 9206-P100-REF Connecting lead, 12-pin female connector, one end open, for 9206-V000x Model 99540-000A-0150002 Mating connector 12 pins Model 9941 Aluminum case for USB sensor interface and accessories
Model number 5 …
Pt100 2 (including measurement and analysis software 9206-P001-REF)
Model 7200-Koffer
n
Simulator for pressure, load and torque sensors based on strain gauge principle
n n n n
Five characteristics selectable Reversible polarity of measurement signal Easy operation Sturdy and economical
German-accredited DAkkS calibration
DAkkS calibration certificate for max. force of 200 kN, max. pressure of 5000 bar and max. torque of 5 kNm
Application The strain gauge (SG) simulators models 9405 allow rapid and easy calibration of measuring chains consisting of, for example, a load sensor, a connecting lead and indicator.
Factory calibration Ordering example
Code:
76-9405 EN
General amplifier data Resolution: 24 Bit Measuring rate ecxept Pt100: up to 1200 readings per second only with software 9206-P100-REF up to 200 readings per second and 1 measuring channel with 9206-P001-REF Input resistance: > 1 GΩ Temperature coefficient: 20 ppm/K Range of operation temperature: -20 ... + 60 °C Storage temperature: - 40 ... + 70 °C Zero drift: < 0,1 µV/K
IP40 tube housing with 12 pin connector
0
Model 76-9405
Model number 5 … Model 72-9206-REF Model number 8 …
12 V 80 mA ± 10 V ± 0.05% F.S.
X
Factory calibration for max. force of 200 kN, max. pressure of 5000 bar, max. torque of 5 kNm and max, displacement of 300 mm
All measuring amplifiers and displays suitable for SG sensors can be connected, checked and calibrated. The supply voltage source is loaded realistically by the simulator. Deviations from the rated supply voltage as well as the influence of the connection leads are taken into account during calibration. Particularly in the case of long leads, this has a decisive influence on the accuracy which can be achieved with the entire measuring chain. Because of the reversible polarity the SG simulator allows the examination of measuring chains, for tension and compression measurement or differential pressure.
burster praezisionsmesstechnik gmbh & co kg Germany
www.burster.com
. . Technical reserved. data+49-7224-6450 sheets at www.burster.com Talstr. 1-5 changes Gernsbach 76593 All Phone info@burster.com
2435-729206REFEN-5672-081524
Model number 9 …
Transmitter and DC/DC sensors Sensor excitation: Excitation current: Measurement signal: Measurement error:
USB sensor interface 9206-V
Description The most accurate method of calibrating a measuring chain is the comparison with a high-precision reference. This also applies to SG sensors. A mechanical variable, whose value is exactly known, loads the sensor. It yields, via a detuning in the bridge circuit, to a corresponding output signal. By these means, the measuring chain can be adjusted. This method is often unfeasible (for example, due to very large measuring ranges of several hundred tons or several hundred bars) or too complicated. In such cases, the measurement variable must be simulated electrically. This can be done very easy and with high precision using a simulator model 9405. Instead of the sensor, the simulator is connected to the measuring chain. It loads and thus tests the supply voltage source, and simulates the zero signal and the signal for a load, corresponding to the sensitivity of the sensor. As in the case of the SG sensor, this is achieved by a change in resistance. Measuring chains with sensors, whose actual (not rated) sensitivity is slightly different than the simulator´s signal, can also be adjusted by means of a simple ratio calculation. The internal circuit is not in accordance with a Wheatstone bridge. This is the reason why shunt calibration is not possible. But in most cases it is not required.
Technical changes reserved. All data sheets at www.burster.com
Technical changes reserved. All data sheets at www.burster.com
burster praezisionsmesstechnik gmbh & co kg Germany www.burster.com . burster Sensors and Process Instruments 209 Talstr. 1-5 . Gernsbach 76593 Phone +49-7224-6450 info@burster.com
Model number 8 …
350 Ω ... 5 kΩ 6 wire 0 ... 50 mV/V 2.5 V / 5 V max. 45 mA ± 0.05 % F.S.
Bridge resistance: Connection system: Sensitivity: Sensor excitation:: Excitation current: Measurement error:
Model number 9 …
Strain gauge
Model number 5 …
76-9405 EN - 2
Technical Data
Accessories
Bridge resistance: 350 Ω ± 1 % Calibration steps: (±) 0; 0.5; 1; 1.5; 2; 3 mV/V Temperature error of the sensitivity (%/10 K): typ. 0.01/max. 0.03 Max. zero error: 2 µV (plus any thermal e.m.f.s. in the measuring circuit) Temperature coefficient: ≤ ± 0.03 %/K Sensitivity error (%): typ. 0.1/max. 0.2 Permissible supply voltage: max. 20 V Operating temperature range: + 5 ... + 23 ... 40 °C Weight: approx. 0.5 kg Dimensions [W x H x D ]: 150 x 70 x 105 [mm] Electrical connection: 4 mm laboratory plug connection, 12 pin connector male
Mating cable connection to burster units (12 pin sensor input socket) and 4 mm plugs length 0.7 m length 3.0 m
Order Information
AT YOUR SERVICE.
Model 99540-000A-0150002
Adapter cable, length 1 m, for DIGIFORCE® 9310 to sensors with 12 pin connector model 9941 and SUB-D 9 pin Model 99209-540A-01100010 Mating connector 12 pin
Model 9940
Adequate leather bag including strap used for protection and transport
Model 4592
ALWAYS TRACKING THE BIG PICTURE We believe that genuine complete solutions in measurement technology should include a high-quality service offering. That’s why burster offers a complete service package for sensors and sensor signal processing systems as well as test, measurement and calibration equipment. Modular components for system design, implementation and operation cover all relevant aspects of your task. From measuring physical properties to calibrating the finished system, from optimization to servicing and repairs.
Model 9405 Model 94 WKS-9405 Model 94 DKD-9405
Strain gauge simulator Manufacturer Calibration Certificate DAkkS Calibration Certificate (German Calibration Service - DAkkS)
Calibration certificate for the strain gauge simulator (refer to order code) A test certificate is always part of the delivery. By this we confirm that the selectable nominal values (±0 / ±0.5 / ±1 / ±1.5 / ±2 / ± 3 mV/V) reside within the given tolerance range of < 0.2 %. Furthermore it is guaranteed that the values do not exceed the given tolerance range within one year. The traceability of the used secondary standards is guaranteed by our certified calibration laboratory (D-K-15141-01-00). If further data are required you can obtain manufacturer or DAkkS calibration. This calibration confirms the currently measured values and accuracies.
Model 76-9405
Example of calibrating a measuring amplifier by means of a strain gauge simulator
Model number 8 …
Connector cable, length 0.2 m, coupling connector 9940, open end
Service & calibration
Model 9923 Model 9913
Amplifier module model 9243
Given:
SG sensor load cell model 8438-100 kN. Sensitivity of the sensor (acc. to calibration certificate) 1.678 mV/V. Amplifier output signal at nominal load 100 kN: Ua = 10 V. Amplifier output voltage Uasim which must be adjusted with amplifier connected. The simulator is set to the next lower characteristic value, in this case 1.5 mV/V The amplifiers output voltage which can be adjusted is calculated. Instead of 1.678 mV/V by the sensor only 1.5 mV/V are fed by the simulator. Please note: The 1.678 mV/V of the sensor is to produce Ua=10 V at the amplifier output.
Problem: 1st Step:
Ua
or
lat imu s e aug 9405 in g l Stra mode
2st Step:
(Uasim)
Where strain gauge sensors cannot be loaded purposefully, because for example no suitable weight exists, the appropriate measuring signal must be reproduced with a strain gauge simulator. Since strain gauge sensors often possess „bent“ characteristic values (that means nominal characteristic values) usually those cannot be adjusted accurately by a simulator. The simulator is then set to the next lower characteristic value. The appropriate amplifier output voltage computes itself after the following example:
U asim [V] = U asim Ua K sim K sens
= = = =
U a x K sim K sens
=
10 V x 1.5 mV/V 1.678 mV/V
CONCEPTUAL DESIGN & OPTIMIZATION SYSTEM DESIGN
F
E
IMPLEMENTATION
G H
C
OPERATION
Polarity selection e.g. on tension compression sensors
-
B
J K
mV/V 1 0,5
Simulated sensor + Output
2 -E
3
Output selection
-O
STRAIN GAUGE SIMULATOR 9405 Technical changes reserved. All data sheets at www.burster.com
burster Sensors and Process Instruments
+O
1,5
0
210
+ Excitation
- Excitation Simulated sensor - Output
burster praezisionsmesstechnik gmbh & co kg Germany
www.burster.com
. . Technical reserved. data+49-7224-6450 sheets at www.burster.com Talstr. 1-5 changes Gernsbach 76593 All Phone info@burster.com
Our ISO 17025 accredited calibration laboratory offers you testing, adjustment and calibration services for your measurement and test equipment in accordance with applicable standards or your requirements.
To avoid production downtimes and after consultation with us also on-site calibration can be considered where applicable. Our specialty is calibrating 1 N to 200 kN load cells in your facility. We can also calibrate your burster displacement sensors, RESISTOMAT®s, DIGIFORCE® systems, digital indicators and measuring amplifiers on-site. Our experienced service engineers and service partners can provide support with detailed testing.
SERVICE & REPAIRS IN-HOUSE
+E
2433-769405EN-5672-081524
Model number 9 …
+
A
ON-SITE CALIBRATION
M L
We are at your service with one of our service engineers or service partners when you integrate our products mechanically and electrically into your facility. We train your staff how to use equipment and systems safely and can also provide this support worldwide.
DAkkS AND FACTORY CALIBRATION SERVICES
= 8.939 V
Output voltage if the simulator is connected Desired amplifiers output voltage with nominal load of the sensor Adjusted characteristic value at the strain gauge simulator Characteristic value of the sensor which can be simulated
D
We are at your service to assist you with our measurement technology expertise upon the implementation of your concepts and enhancement of your systems and processes.
SYSTEM SETUP / COMMISSIONING & TRAINING
8.939 V are to be set at the analog output with the attached strain gauge simulator and an adjusted characteristic value of 1.5 mV/V.
Functions and Connection Setting
We give you the assurance that our products will operate trouble-free in your production facility. Our experts are there to quickly and reliably fix glitches or problems. And if ever something doesn’t work quite as it should – just call.
INTERNATIONAL ASSISTANCE & SUPPORT
burster products run in applications worldwide. So you are right to expect also worldwide service. In cooperation with our international partner network we support you on-site exactly where our products work for you.
Check online at www.burster.com to find your regional contact who will consult and support you individually. burster Sensors and Process Instruments
211
Service & calibration AT YOUR SERVICE.
Our practical online service for your convenience: your calibration and test certificates are available to download at any time.
Your measuring task holds enormous potential. Together we can bring out the best for you. With decades of experience in measurement technology, burster can set your measurement task or process optimization on course for success right from the planning and system design phase. The burster team will then continue to provide you with tailored support during integration and configuration, and in operation with efficient on-site servicing, express repairs, and calibration.
We provide you with 24/7 online access to your calibration and test certificates via the customer service area on our website.
burster products run in applications worldwide. Therefore we provide you with a worldwide service. In cooperation with our international partner network we support you on-site exactly where our products work for you. Check online at www.burster.com to find your regional contact who will consult and support you individually.
Register at: www.burster.com/en/login enter your first name, last name, company name and e-mail address along with a password. You then have immediate access to your certificates and data.
Ask our experts. At your service – until everything is up and running, until you know how it works.
Your contacts for service & calibration
If there is no sales & service partner in your country feel free to contact us at our headquarters Germany. E-Mail: service@burster.com Service Phone: +49 7224 645 53
Summary of Calibration Services (as of 2016)
COOPERATION MODELS FOR GREATER PLANNING CERTAINTY
Service agreement for production Save your resources by letting us take care of the measurement technology details in your production facility. We define maintenance intervals, perform calibrations, and train your employees.
Service agreement for equipment manufacturers A service package for your equipment, whereby we take care of measurement technology and calibration on your behalf. You maintain contact with customers, while we act as specialists to make sure our products function perfectly.
Please contact us or our International service partners to draw up a tailored cost-reliable and transparent quotation for you covering your specific needs and requirements. 212
burster Sensors and Process Instruments
On-Site
Lab-based Factory Calibration
DAkkS Laboratory
Load cell & force measuring chain
Together we can specify the scope of services and duration to meet your wishes – with transparent definition of the costs. Calibration agreement We calibrate your sensors and measuring systems in accordance with your QMS or facility requirements, or those of your customers. As a result, you can always rely on up-to-date calibrations with documentation available at any time.
Test & Calibration Certificate
Voltage DC current Resistance Torque sensor & torque measuring chain
–
Pressure sensor & pressure measuring chain
–
*
Strain gauge simulator for strain gauge instruments Displacement sensor & displacement measuring chain Temperature simulator (Pt100, thermocouple) Temperature sensor Temperature measuring chain * with partners
– –
*
*
*
*
To find out more about service & calibration, visit www.burster.com burster Sensors and Process Instruments
213
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burster Sensors and Process Instruments
215
2486-000089EN-5672-111527
THE MEASUREMENT SOLUTION.
burster präzisionsmesstechnik gmbh & co kg Talstr. 1– 5 · 76593 Gernsbach, GERMANY Phone (+49) 07224/6450 · Fax (+49) 07224/64588 · info@burster.com N° DE11000075
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