SYLVAC SCAN

Page 1

OPTICAL MEASURING MACHINES SYLVAC SCAN Dedicated to fast, precise, non-contact measurement of cylindrical parts. Our new SCAN machines reproduce high resolution images of the components profile in just a few seconds. Thanks to the easy to use REFLEX-SCAN software, parts can be measured with just a click of a button, offering over 150 different types of measurement features. SYLVAC VISIO Our 2.5D video measuring systems equipped with manual XY stage and manual/motorized optical zoom allow to quickly measure most of the industrial components based on the live image of the workpiece displayed on the software. Our SCAN and VISIO machines are designed for use in the workshop or laboratory. Discover them without further delay !


Optical measurement

SYLVAC-SCAN

DESCRIPTION •

S25 & S25T

Vertical optical measuring machine for static and dynamic measurement of various elements on small cylindrical parts.

The parts can be mounted between two centres or held in place using various accessories. Attractive design and robust construction with many new features: New touch screen control panel for easy operation directly at the workplace, bi-telecentric optical system, high resolution CMOS camera, precision sliding headstock with integrated and protected daily standard, quick and easy accessory changing system, integrated temperature sensors, dynamic LED indicator of the general status of the measured part (GO/NG) and operator messages. Equipped with an exclusive optics tilting system.

Machines specially designed to measure threads such as, parallel, trapezoidal, conical, round, square, conical, worms, ball screws, bone screws, dental implants, etc.

• •

Reflex SCAN+ concept for measuring parts without prior programming at the touch of a button Delivered complete with a PC and the Reflex SCAN+ software, which allows a multitude of elements to be measured easily and intuitively.

The machine is delivered fully equipped «Automation Ready» as standard.

LED status light indicator

Software Reflex SCAN +

One click measurement

J Integrated touch pad with Reflex SCAN+ App

Emmergency button 280

Exclusive system

Unique helix tilting system by Sylvac, for more comprehensive thread measurements.


590

SYLVAC-SCAN

out prior notice

Dimensions in mm

DIMENSIONAL DRAWINGS

460

450

521

544

460

S25 & S25T

590

TECHNICAL SPECIFICATIONS 450

450

Toutes modifications réservées - Anderungen vorbehalten - Changes without prior notice

902-4020

902-4025

Sylvac SCAN S25

Sylvac SCAN S25T

Diameter

Length

Diameter

Length

mm

26

200

26

200

Resolution up to

mm

0.0001

0.0001

0.0001

0.0001

µm

0.9 +D[mm]/100) µm

(2.5 +D[mm]/200) µm

0.9 +D[mm]/100) µm

(2.5 +D[mm]/200) µm

Repeatability 2δ

µm

0.4

0.8

0.4

0.8

Holding capacity diameter

mm

51

200

51

200

Max. error

544

Measuring range 544

MTr

Optical measurement

521

Visa

Available for:

. . . . .

Dimensions in mm

0.070

Headstock

High precision rotary

Tilting for thread measurement

• 30°

-

Max. weigth of part

kg

2

Machine’s weight

kg

60

STANDARD DELIVERY • • • • • •

Instrument according to technical specifications

J

Computer with screen, keyboard and mouse Windows multilingual operating system Sylvac Reflex SCAN Software + Accessories : 2x 902-6259 ISO / MK2 adapter, 2x 902-6202, 902-6161 & 902-6212 Manual 281


Optical measurement

SYLVAC-SCAN

DESCRIPTION

52 REFLEX-CLICK

• Horizontal SCAN machine, measuring in landscape format, the same as the parts are produced • Robust construction with granite column for use in workshop or control laboratory • Concept Reflex SCAN patented for measuring cylindrical workpieces without preprogramming • Measurements performed in seconds by a single click • Load the part, click the button and you get all the main values directly! • Automatic recognition of recorded parts already measured • Easy daily calibration thanks to the integrated master • Quick return of investment

One click measurement

Sylvac Reflex SCAN Software

For turned parts

J

262


Optical measurement

SYLVAC-SCAN

TESA-SCAN52 52 TESA-SCAN

DIMENSIONAL DRAWINGS

52 REFLEX-CLICK

840 840

1000 1000

435 435

TECHNICAL SPECIFICATIONS 902.5520

902.5521

Diameter

Length

Diameter

Length

Measuring range

mm

0.5 ÷ 52

300

0.5 ÷ 52

300

Resolution up to

mm

0.0001

0.0005

0.0001

0.0005

Max. error

µm

1.5 + D/100

4 + L/100

1.5 + D/100

4 + L/100

Repeatability

µm

0.6

2.5

0.6

2.5

Non-Rotating headstock for static measurements

Headstock

Rotary headstock for static and dynamic measurements

Max. weigth of part

kg

4

Machine’s weight

kg

103

BASIC INSTRUMENT • • • • • •

Instrument according to technical specifications Accessories : 2x 902.6202, 902.6161, 902.6212 Computer with screen, keyboard and mouse Windows multilingual operating system

J

Sylvac Reflex SCAN Software Manual 263


Optical measurement

SYLVAC-SCAN

DESCRIPTION

F60 & F60T

• Concept Reflex SCAN patented for measuring cylindrical workpieces without preprogramming • Part measurement from 0.2 to 64mm diameter and up to 300mm length • Complete 2D part scan in <3 seconds ! • Reduce inspection time, scrap and increase productivity • Exclusive helix tilting system for thread measurements (only on T models) • Quick return of investment, typically < 6 months • New software Reflex SCAN + : advanced programming and functions • Quick release tooling

LED status light indicator

New software Reflex SCAN +

Emmergency button Start button

J

Door for dust protection One click measurement

264

Exclusive system

Exclusive helix tilting system by Sylvac, for more comprehensive thread measurements.


Optical measurement

SYLVAC-SCAN

DIMENSIONAL DRAWINGS

F60 & F60T

TECHNICAL SPECIFICATIONS 902.4060

902.4065

Sylvac SCAN F60

Sylvac SCAN F60T

Diameter

Length

Diameter

Length

Measuring range

mm

64

300

64

300

Resolution up to

mm

0.0001

0.0001

0.0001

0.0001

Max. error

µm

(1 + D[mm]/100) µm

(3 + L[mm]/200) µm

(1 + D[mm]/100) µm

(3 + L[mm]/200) µm

Repeatability

µm

0.5

1.0

0.5

1.0

Holding capacity diameter mm

120

315

120

315

Headstock

Rotary headstock for static and dynamic measurements

Tilting for thread measurement

-

• 30°

Max. weigth of part

kg

10

Machine’s weight

kg

265

BASIC INSTRUMENT • • • • • •

Instrument according to technical specifications Accessories : 2x 902.6202, 902.6161, 902.6212 Computer with screen, keyboard and mouse

J

Windows multilingual operating system Sylvac Reflex SCAN Software + Manual 265


Optical measurement

SYLVAC-SCAN

DESCRIPTION

F60L & F60LT

• Concept Reflex SCAN patented for measuring cylindrical workpieces without preprogramming • Part measurement from 0.2 to 64mm diameter and up to 500mm length • Complete 2D part scan (500mm) in <5 seconds ! • Reduce inspection time, scrap and increase productivity • Exclusive helix tilting system for thread measurements (only on T models) • Quick return of investment, typically < 6 months • New software Reflex SCAN + : advanced programming and functions • Quick release tooling

LED status light indicator

Exclusive system

Exclusive helix tilting system by Sylvac, for more comprehensive thread measurements.

New software Reflex SCAN +

One click measurement

J

Door for dust protection 266


Available for:

SV 102.000.071

.

Rev.

Date

Visa

-

08-Aug-17

MTr

e-mail : vente @ sylvac.ch sav @ sylvac.ch web site : www.sylvac.ch

DIMENSIONAL DRAWINGS

. . .

SYLVAC-SCAN F60L & F60LT

192

Encombr. SCAN 60 / 500

Dimensions in mm

Optical measurement. CH-1023 Crissier (Suisse)

1763

1000 (accès) (porte ouverte)

Ref. Nr:

625

1000 (accès) (porte ouverte)

1763

889.5

400 (accès) (porte ouverte)

725 192

Toutes modifications réservées - Anderungen vorbehalten - Changes without prior notic

625

Modèle:SV102_000_004{.prt/asm} Dessin:102_000_071 .drw

TECHNICAL SPECIFICATIONS 902.4062 Diameter 64

500

Sylvac SCAN F60LT

Length

Measuring range

mm

889.5

Sylvac SCAN F60L

902.4067

Resolution up to

mm

0.0001

0.0001

Max. error

µm

(1 + D[mm]/100) µm

(3 + L[mm]/200) µm

(1 + D[mm]/100) µm

(3 + L[mm]/200) µm

Repeatability

µm

0.5

1.0

0.5

1.0

Holding capacity diameter 725 mm

120

500

120

500

Toutes modifications réservées - Anderungen vorbehalten - Changes without prior notice

Diameter

Length

64

500

0.0001

0.0001

Headstock

Rotary headstock for static and dynamic measurements

Tilting for thread measurement

-

• 30°

Max. weigth of part

kg

10

Machine’s weight

kg

330

BASIC INSTRUMENT • • •

Instrument according to technical specifications Accessories : 2x 902.6202, 902.6161, 902.6212 Computer with screen, keyboard and mouse

• • •

Windows multilingual operating system

J

Sylvac Reflex SCAN Software + Manual 267


Optical measurement

SYLVAC-SCAN

TECHNICAL SPECIFICATIONS

SOFTWARES FUNCTIONS SYLVAC REFLEX SCAN

SYLVAC REFLEX SCAN+

Automatic measurement of the main features (diameters, lenghts, angles, radius)

Automatic parts / program recognition

 option

Off-line programming Advanced dust filtering

Statistic view

CAD import

Reports editor

Data export

SPC basic calculations

Script function SPC software Access management - security lever

option On request

On request

1

multiple

GEOMETRICAL TOLERANCING - FEATURES SUMMARY SYLVAC REFLEX SCAN

SYLVAC REFLEX SCAN+

Diameters

Lenghts, heights, distances

Angles, chamfers

Radii

Threads (parallel)

Threads (root detail, taper, multi-starts, ball screws,

worm screws, special threads)

J

Perpendicularity

Form deviation

2 and 3D alignment of the parts (axis correction)

Rotational diameters

 advanced

Run out

 advanced

Concentricity

Roundness

Cylindricity

Across flats

Straightness

Interrupted parts (splines, turbines) 268


Optical measurement

SYLVAC-SCAN

Ø 56

Morse 2 SCAN 52 / F60

ACCESSORIES

902.6220 44

Two-jaw gripper External clamping for manual use

55

Raising blocks H

902.6231 H=22

14

for external jaws, in pairs

• Requires 902.6360

• (Morse 1 requires 902.6220)

902.6141 0÷6 mm T = 1.5

902.6142 0÷6 mm T = 3

902.6143 6÷12mm T = 3

902.6144

External jaws,

For

902.6145

in pairs

902.6220

18÷24mm T = 9 T

12÷18mm T = 6

(also for Morse 1)

902.6152

B

Ø

D

0÷6mm T = 6

902.6153 0÷6mm T = 15

902.6140 6÷12mm T = 15

J

269


Optical measurement

SYLVAC-SCAN

Morse 2 SCAN 52 / F60

ACCESSORIES

T

902.6154

B

Ø D

Set with:

External jaws,

902.6141

in pairs

902.6142

902.6141 : Jaws dia 0-6mm, T1=1.5mm 902.6142 : Jaws dia 0-6mm, T1=1.3mm 902.6143 : Jaws dia 6-12mm, T1=3mm 902.6144 : Jaws dia 12-18mm, T1=6mm 902.6145 : Jaws dia 18-24mm, T1=9mm

902.6143 902.6144 902.6145

Center Ø6

MK1

902.6250 57,7

adapter with a 6 mm dia.

Only for Morse 1

coupling bore Center adapter

Ø6

MK2

902.6251

MK1

902.6360

Ø 12

MK2 Ø 17.78

Extra male center, 17.78 mm 902.6202

Ø 12

902.6203

270

17.3

(2 items provided with SYLVAC-SCAN F60 and SYLVAC-SCAN 52 Reflex-Click)

21.6

64

(2 items provided with

Only for Morse 1

SYLVAC-SCAN 25)

16.5

53.5

53.5

Extra male center, 10 mm 902.6000

MK1

sleeve, Morse 2 to 1

92

J

Reduction

MK2

MK1

with a 6 mm dia. coupling bore

80

Drive centre (Diamond coated 10 mm)

• Standard

Only for Morse 1


Optical measurement

SYLVAC-SCAN

Morse 2 SCAN 52 / F60

ACCESSORIES

Rotation center with a B12 male taper plus

MK1

902.6160

a Morse 1 taper shank

Only for Morse 1

(For added sleaves 902.6206/902.6207)

Rotation center,

Ø 18

Ø 29

MK2

902.6161 22

17

68

Morse 2

(1 item provided with SYLVAC-SCAN F60 and

Standard

SYLVAC-SCAN 52 Reflex-Click) Rotation center MK2

902.6162

with a B18 male taper plus

a Morse 2 shank

Ø 22

Ø 12

MK1

902.6163 17

12.5

57

17.780 42

902.6380 MK2

61

Rotation center, Morse 1

Rotation center, Morse 2

Only for Morse 1

Ø 12

Ø6

• 902.6204 10

20

3

Female center,

Requires

10 mm dia.

902.6251 (also for Morse 1, with 902.6250)

Extra male center, 17.78 mm, diamond coated Ø 17.78

MK2

64

902.6212 21.6

(1 item provided with SYLVAC-SCAN F60 and SYLVAC-SCAN 52 Reflex-Click)

J

Standard

271


Optical measurement

SYLVAC-SCAN

Morse 2 SCAN 52 / F60

ACCESSORIES

Ø 22

Ø6

• 902.6205 14

20

5

Female center,

Requires

20 mm dia.

902.6251 (Morse 1 requires 902.6250)

Ø 12

Ø 22

Female center,

8

902.6206

Also with internal

3

19

10 mm dia.

Only for Morse 1 (requires 902.6160)

B12 taper

Ø 22

Female center, 902.6207

9

5

19

12 mm dia.

Only for Morse 1

Also with internal

(requires 902.6160)

B12 taper

Ø 30

MK1

902.6208 10

55

3-jaw chuck, clamping range 1÷15 mm

Ø 55

Ø 57

902.6300

J Ø 72

272

• Requires 902.6360 (also for Morse 1)

3-jaw chuck with Morse 2

MK2

902.6301 98.5

(Clamping capacity: outside 1÷15 mm inside 11÷26 mm)

60

33

Only for Morse 1

30 mm dia.

MK1

13.6

Platten,

taper shank, clamping range 2÷50 mm (Clamping capacity: outside 2÷50 mm inside 23÷50 mm)


Optical measurement

SYLVAC-SCAN

Morse 2 SCAN 52 / F60

ACCESSORIES

Platten, Ø 80

MK2

902.6209

Ø 42

902.6210

Diamond coated

with a Morse 2 taper shank

88

Ø 46

MK2

902.6340 25

Drive centre, Ø 40 mm.

MK2

38

Morse 2 taper shank

88

25

80 mm dia. with a

Female centre, 40 mm dia. with a Morse 2 taper shank

12

85

Ø 40

MK2

902.6341 84

23

Male centre, 15÷40 mm dia. with a Morse 2 taper shank

3- 00,5

• 902.6310

ø30

32

Female center, 10 mm dia., with a B18 internal taper

90ϒ

Ø 35

43

0 8 -0,5

902.6311

Requires 902.6162

Female center, 30 mm dia.,

with a B18

Requires

internal taper

902.6162

J

273


Optical measurement

SYLVAC-SCAN

Morse 2 SCAN 52 / F60

ACCESSORIES

12

0 - 0,5

902.6312

Ø 42

ø30

50

MK2

902.6410

Female center, 45 mm dia.,

with a B18

Requires

internal taper

902.6162

Drive centre - diamond coated, 42 mm dia. max.

6

902.7015

Reflex SCAN+ Offline Software

902.7016

Reflex SCAN+ Script programming

902.7017

REFLEX-SCAN+ Automation software module

902.7018

REFLEX-SCAN+ CAD compare software

J

274


Optical measurement

SYLVAC-SCAN

902.6012

Gold demo part

902.6013

Gold demo part for threads

902.6600

Table for Sylvac SCAN F60 (85x85x70mm)

Available for:

Rev.

Date

Visa

-

24-Aug-17

MTr

et pupitre

902.6601 . . . .

Dimensions in mm

ylvac.ch ylvac.ch ylvac.ch

SCAN F60

Ref. Nr:

SV 102.120.077

sier (Suisse)

SCAN 52

ACCESSORIES

430

6

5

4

3

2

902.6601

D

Bon pour approbation

Réalisation/Mesures/Intégralité

D

with lock and arm for keyboard and screen. Date:

750

676

1

Furniture for Sylvac SCAN F60 storage for PC, drawer ___________

23,8

Signature: ___________

625

8

43

B

500

300

87,5

725

C

board, screen and mouse (80x60) RAl 7016

Accessories tidy insert for drawer B

Diese Zeichnung ist unser geistiges Eigentum und darf weder der Konkurrenz noch Drittpersonen zugänglich gemacht werden.

Z E S A R .ch

Gez./gepr.

A 800

24.02.2017

4

902.6608 Status

Änderungen

3

fein Datum

Name

mittel

Entstanden aus : Gewicht :

69.27 kg

Masstab :

1 : 10

Werkstoff :

Name

R.Chételat

Freimasstoleranz nach DIN 7168

5

(combined with 902.6601)

RAL 7015

Datum

6

Plateau MDF 34mm chants ABS RAL 7015 Argolite AM376 Amarillo

902.6607

512,5

600

s - Anderungen vorbehalten - Changes without prior notice

569,5

570

0

75

Height-adjustable table (71-1140mm) for key-

316,5

902.6605 Modèle:102_120_002{.prt/asm} Dessin:102_120_077 .drw

890

C

712 - 1142

488

x

Sitz-/Stehtisch

A

9353-080060-100-70

grob

2

Projekt:

1/1 Seite

Pneumatic tailstock Behandlung:

1

J Our Sylvac Scan range can be fully automated with a robot that can load all your workpieces for you directly on the machine for measurement. Available on request.

275


Optical measurement

SYLVAC-VISIO

DESCRIPTION

200 & 300 V3

• High quality 2.5D video measuring system with larger field of view up to 30x19mm (standard config 15x9.5mm) • New software layout with auto toggle screens live/schematic and touch compatible • Full HD Camera with improved image quality • Robust construction with stage mounted on granite base and vertical column in granite • Manual table stage releasable for quick XY movement, fitted with high precision encoders • High quality bearing guidance for better accuracy • Optics including CMOS camera and Navitar zoom (manual or motorised) • Programmable triple lighting: coaxial, ring light programmable by sector and diascopic light • Multilingual Sylvac VISTA software easy to use

Motorised zoom Fine adjustement in Z

Manual table stage with fixing holes

Manual zoom

Lifter to release table movement

J Sylvac Reflex Vista Software, Touch compatible Granit structure 276


Optical measurement

SYLVAC-VISIO 200 & 300 V3

452

516

209

209

693-883 693-883

697 ÷ 887

697 ÷ 887

452

DIMENSIONAL DRAWINGS

523 523 587 (537 ÷ 637) 587 (537 ÷ 637) 593 (543 ÷ 643) 593 (543 ÷ 643)

516

705 705

763 763 892±103 892±103

Sylvac VISIO 300 V3

Sylvac VISIO 200 V3

240 280 240 280

TECHNICAL SPECIFICATIONS 902.2210

902.2211 Sylvac Visio 200

Sylvac Visio 300

mm

200x100x150

300x200x150

X, Y Accuracy (E1, X, Y)

µm

1.9 + 10L/1000 (L = mm) 1)/ 3)

XY Accuracy (E2, XY)

µm

2.4 + 10L/1000 (L = mm) 1)638, / 3)638, 6 6

Z Accuracy (E1, Z) 2)

µm

2.9 + 10L/1000 (L = mm)

2.9 + 5L/1000 (L = mm)

Resolution

mm

0.001

0.001

kg

10

16

320 Model320 400 400 volume Measuring

Max. load capacity

Manuel 6.5x

Zoom

2.4 + 4L/1000 (L = mm) 1)/ 3)

Motorised 6.5x 98

Weight

2)

mechanical accuracy

Motorised 6.5x 170

EN61000-6-2, EN61000-6-4, EN61326-1, EN12100-1, EN12100-2

International standards m < 5 kg

319 ±153 319 ±153 1.9 + 4L/1000 (L = mm) 1)/ 3)

12x - 288x (Standard configuration 24x - 144x)

Magnification

1)

902.2310

3)

at glass plate level

BASIC INSTRUMENT • • • •

Instrument according to technical specifications Software Sylvac Vista multilingual Computer with touchscreen 23’’, keyboard and mouse

• • •

Windows 7 multilingual operating system Manual

J

Calibration certificate

CAD compare software 277


Optical measurement

SYLVAC-VISIO

VISIO 200

VISIO 300

ACCESSORIES

Visio demo part

902.7370

Diascopic illumination, parallel light

902.7100

Additional lens, 0,5x for zoom 6,5x

902.7101

Additional lens, 0,75x for zoom 6,5x

902.7102

Additional lens, 1.5x for zoom 6,5x

902.7103

Additional lens, 2x for zoom 6,5x

902.7380

Foot switch for value capture

902.7390

Sylvac - Reflex Vista COMPARE

Standard

Standard

delivery

delivery

902.6155 Set incluant : 902.6146 902.6020 902.6147 902.6148 902.6149 902.6150 902.6151

J

278


Optical measurement

SYLVAC-VISIO

Set incluant : 902.6146 902.6147 902.6148 902.6149 902.6150 902.6151

902.7300

Basic fixtures Kit : • 1x Quick-Load Corner Fixture (QLC) • 1x 13mm x 150mm x 150mm R&R Acrylic Multi-Hole Fixture Plate • 1x (3) Dowel Pins • 3x 6mm Dia. x 10 and x 25mm Standoff • 3x 9mm Dia. x 5, x 10, x 20 and x 25mm Standoff • 3x 12mm Dia. x 10 and x 25mm Standoff • 2x 6mm Dia. x 10mm Pin Standoff • 2x 9mm Dia. x 10mm Pin Standoff • 2x 40mm Tension Clamp with Rubber Coated Tip • 2x 25mm Wire Clamp with Rubber Coated Tip • 2x 50mm Wire Clamp with Rubber Coated Tip • 4x Aluminium Resting Pin with M4 Thread • 1x 50mm x 50mm Corner Viewer for M4 • 1x 9mm Dia. Adjustable Jackstand with M4 Thread • 1x M4 Pusher Clamp • 1x 30mm and 1x 45mm Long Adjustable Slide with M4 Thread • 1x M4 Tower Block • 1x Micro-Clamp Vise with Base for M4 Components • 1x 12mm Dia. x10mm Spring Pusher Standoff Clamp • 1x 300mm x 190mm x 25mm Component Tray to Hold M4 Components

VISIO 300

902.6155

VISIO 200

ACCESSORIES KITS

Advanced fixtures Kit : All Basic fixtures (acrylic plate 13x200x200mm) kit added with :

902.7301

• • • • • • • • • • • •

3x 6mm Dia. x 5, x 10 and x 25mm Standoff 3x 9mm Dia. x 10, x 20, x 25mm Standoff 3x 12mm Dia. x 10, x25mm Standoff 2x 6mm Dia. x 10mm Pin Standoff 2x 9mm Dia. x 10mm Pin Standoff 4x 12mm Dia. x 10mm Pin Standoff 2x 40mm Tension Clamp with Rubber Coated Tip 2x 25mm Wire Clamp with Rubber Coated Tip 2x 50mm Wire Clamp with Rubber Coated Tip with 50mm Post 1x 9mm Dia. Adjustable Jackstand with M4 Thread 1x 30mm and 1x 45mm Long Adjustable Slide with M4 Thread 1x Base 16mm Sq x 19mm (for M4 Tower Block)

902.7104

Fresnel kit 0.5x Fresnel lens + lens 0.5x + fixation screws (for Ringlight)

902.7105

Fresnel kit 0.75x Fresnel lens + lens 0.75x + fixation screws (for Ringlight)

Fresnel kit 1.5x Fresnel lens + lens 1.5x + fixation screws (for Ringlight)

902.7106

J

279


Optical measurement APPLICATIONS

Measurement of a turned part with SCAN 52

Small turning part holded with 2-jaws gripper accessory on SCAN 52

Thread measurement with SCAN F60T

Part measurement with SCAN F60

Part measurement with SCAN F60L

SCAN 52 and robot : closed loop with automatic correction of the part

Part lighted by ring light on VISIO

Part lighted by diascopic light on VISIO

Part lighted by coaxial light on VISIO

J

280


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