Case Histories & Common Problems Solved by Rockland
Armor Ring Liners
Rockl andEngi neer edSol ut i ons
Canoe Containment System
Clinker Handling
Rockl andEngi neer edSol ut i ons
Transfer Point
COMPLETED PROJECT C-164 Transfer, Upgrade Shot Rock 24/7 Operation Project Objectives: Eliminate spillage and dust. Reduce high annual maintenance costs. Eliminate premature wear-parts failure. Significantly reduce labor-man-hours. To meet these objectives Rockland performed the following: - Designed and Engineered an Upgrade Solution that eliminated Spillage and drastically reduced dust emissions.
Before…
…After 5 weeks of operation.
Before …
…After 5 weeks of operation.
Photo represents 24 hrs. of material accumulation Rockland International Ltd. • P.O. Box 2530 - Minden, Nevada 89423 • Phone: 1-775-782-8311
Replaced existing chute.
- Reoriented the Loading Zone to an optimal distance from the tail pulley that also provided the best material flow dynamics within the chute.
- Engineered an efficient Tail Seal that does not crowd or hamper the tail pulley
Rockland International Ltd. • P.O. Box 2530 - Minden, Nevada 89423 • Phone: 1-775-782-8311
- Engineered an externally adjustable Dead Bed system for maximum control of material flows within the chute.
Rockland International Ltd. • P.O. Box 2530 - Minden, Nevada 89423 • Phone: 1-775-782-8311
- Engineered a baffling system within the new canoe for optimal dust containment. Replaced the existing Canoe with easily Adjustable Rubber & Ceramic liners and Triple-Lip Belt Seals
- Engineered a properly designed Loading Shoe within the chute discharge zone that will handle overhead deadfalls of a wide range of raw material, from fines to 6-inch shot rock and shale.
Rockland International Ltd. • P.O. Box 2530 - Minden, Nevada 89423 • Phone: 1-775-782-8311
- Engineer a Belt Stabilizing System from the Tail Seal through the entire length of the Canoe that eliminated spillage and fugitive dust emissions.
Rockland International Ltd. • P.O. Box 2530 - Minden, Nevada 89423 • Phone: 1-775-782-8311
- Designed the Transfer Junction to be easily inspected and accessed internally without the need for tools and wrenches
Project Deliverables: (complete package) - Design and Engineering of an Upgrade for the C-164 Transfer Junction that will eliminate spillage and fugitive dust, - Specification, Procurement, Fabrication & Manufacturing Oversight, and Project Management & Logistics, - Replacement Chute, Mating Flanges, Inspection Hatches, Large Access Door with greaseable hinges and camlocks, Externally Adjustable Dead Bed and Bar System, Rubber & Ceramic Chute Liners, Loading Zone Support System, Tail Seal, Stabilizer Bars & Brackets, Dust Baffles, Rubber Canoe Liners, Belt Seals, Installation Hardware.
Rockland International Ltd. • P.O. Box 2530 - Minden, Nevada 89423 • Phone: 1-775-782-8311
Rockland Engineering Solutions 1617 Water Street, Suite W | Minden, Nevada 89423 Toll Free: 866.762.5526 | Fax: 775.782.8391