Ec industrial & business news issue 70 by The Media & Events Company

EASTERN CAPE INDUSTRIAL & BUSINESS NEWS

YOUR LINK TO INDUSTRY THROUGHOUT THE EASTERN CAPE

issn NO: 1996-9708

NOVEMBER / DECEMBER 2015

Inside Ideal location for major energy, oil and gas refinery projects page 3

Education, Training & Social Development page 6

Harbour Infrastructure & Shipping - page 7

R17,10 (VAT incl.)

Sustaining SA’s groundwater A

s South Africa draws thirstily on its groundwater resources, it must urgently educate roleplayers that this supply is not infinite and that careful controls must follow the drilling of boreholes to make sure they last. According to Gert Nel, principal hydrogeologist in SRK Consulting’s East London office, the current drought in many parts of the country has re-focused attention on the frequent lack of monitoring of groundwater use. “Underground aquifers are fed by rainwater, so drought will impact on their abstraction capacity,” said Nel. “We are also seeing more demand on groundwater as towns expand, higher levels of services are required and municipalities must ensure water delivery is meeting the demand.” After SA developed a large number of well-fields in recent decades, he said we now face the danger of depleting them through careless

use. To avoid this, water service providers such as local and district municipalities need better information about the policies and practices that must be applied and implemented. “Consulting engineers and scientists like SRK are already making valuable technical contributions to water conservation,” he said. “But we can do more at a number of levels, such as raising awareness, practical training and ongoing mentoring.” Nel emphasised the need to roll out a scientific learning programme that relates directly to each town or region where it is presented – so that it can be applied immediately in addressing local groundwater challenges. Consulting engineers and scientists are ideally placed to adapt their training in this way, he said, as they have on-the-ground experience and understanding of the problems that water managers face every day.

Consulting Engineers & Project Management - page 9

their groundwater resources be protected, both from a quantity and quality perspective,” said Nel. “It is a necessary condition of raising citizens’ standard of living.” Enquiry no: 1

Metal surface treatment plant investment - a success

T Electrical & Electronics - page 10 Company & Product News page 12

Separate training should be tailored for water service authorities such as district municipalities, as well as for local municipalities, each of which has different needs, he said. The district municipalities’ water planning personnel, for example, need to understand that groundwater must be monitored and managed; numerical models can be developed and predictions made about future borehole performance at current abstraction levels. At local municipality level, the required focus should be on how to physically monitor water usage – using equipment such as flow meters and water-level meters – and how to manage groundwater contamination. “Groundwater users must understand that only by working together and openly sharing knowledge can

issue no. 70

Pictured is Linde + Wiemann General Manager Johan Steyn, MEC Economic Development, Environmental Affairs and Tourism Sakhumzi Somyo, and East London IDZ CEO Simphiwe Kondlo

he R154-million metal surface treatment plant in the East London Industrial Development Zone celebrated its second operational year as a major supplier to Mercedes-Benz South Africa (MBSA) in November. This follows a financial injection of R38 million by the Development Bank of South Africa’s Jobs Fund, R18 million by its GermanAustrian owners RG Brose, Linde + Wiemann and Voestalpine and another R115 million by the East London Industrial Development Zone (IDZ). The Jobs Fund, established by the South African government in 2011, awards grants to organisa-

tions through a competitive project application process where the best ideas are funded. The plant, located in the East London IDZ, supplies aluminiumtreated automotive parts to the East London original equipment supplier (OEM) Mercedes-Benz South Africa (MBSA). The MST plant is one of 12 projects in the province funded by the Jobs Fund. The total investment for these projects is over R430 million. “The plant, a first-of-its-kind to be built in South Africa in over 30 years, is a significant milestone for the region,” said the Economic Development, Environmental

Affairs and Tourism MEC Sakhumzi Somyo recently. “It has been instrumental in improving the competitiveness of the region as a suitable destination for the automotive sector. No longer do other East London manufacturing companies send their parts to Port Elizabeth. These can now be treated at this facility,” he explains. Furthermore, demand for the aluminium and aluminium-treated products is growing with automakers using more of the metal in the production of their vehicles. In the United States alone, demand for aluminium in this sector has grown three- Continued on page two

November / December 2015

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s the countdown to the end of production and the working year starts - and retailers gear up for the traditional end-of year spending - it inevitably leaves us with time to reflect on what has been achieved in 2015. It has been a busy year at the Nelson Mandela Bay Business Chamber, where we offer an excellent value proposition to our membership base in excess of 700, who together employ over 60 000 people in this metro. Some of our value-added services to date in 2015 include hosting more than 70 networking events (reaching almost 2 500 people), issuing over 12 000 Certificates of Origin and linking a number of local businesses to international market opportunities through our International Relations Desk. As a region, Nelson Mandela Bay also celebrated a number of local investments this year. These include the completion of the R2-billion Baywest Mall; the Coega Development Corporation’s record investment year whereby 19 investors were signed; as well as Transnet’s continued investment of R26.7-billion in the manganese corridor.

There were also some significant investments in the automotive sector by the three big Original Equipment Manufacturers (OEMs) in the city. Looking now at the Business Chamber, it was a year of consolidation and greater focus. The Board decided that the Business Chamber must be the leading force in ensuring that an enabling environment is in place – one in which our members and business in general can operate successfully. Narrowing down the Business Chamber’s Focus Areas to that “which matter most to our members”, our new Strategy emphasizes four areas: Electricity, Water, Roads and Metro Capacity Building. One of the biggest achievements this year was the facilitative role the Business Chamber played in ensuring a competitive electricity tariff in Nelson Mandela Bay. A Business Chamber delegation was part of the team who convinced Nersa not to allow Eskom to hike electricity tariffs by an additional 9.6%. This was a big win in terms of creating more cost reflective electricity tariffs in the country, and in this city. If Eskom had got its

EC Industrial & Business News

Metal surface treatment plant

bay view

investment - a

Kevin Hustler

way, Nelson Mandela Bay residents would have had to pay an average of over R2400 per annum extra in electricity tariffs per household. The Chamber also worked with high energy users to secure an agreement with the Municipality to reduce electricity charges to industry, thereby ensuring the continued sustainability of these and other businesses. Looking forward towards 2016, we will continue to drive the priority areas in our region with clarity, focus and action. The Business Chamber will continue to build a platform to retain and grow business in the Metro for the long-term by being flexible, responsive and proactive.

GIVING YOU THE RENTAL PRODUCTS, WORK TOOLS AND SERVICES

success Continued from page one

fold since 2011. “The South African picture is not dissimilar as we built to the same levels as Europe and the United States,” says Linde + Wiemann General Manager Johan Steyn. “The metal’s growth is due to its characteristics in the automotive sector. Chiefly, the metal is lighter which is helping automotive manufacturers in driving down emissions,” explains Steyn. The metal is highly corrosion-resistant. Steyn also adds that there has a significant increase in aluminium content, for instance, components of MBSA’s 205 model comprises 50 per cent and upwards of aluminium. The establishment of the MST plant has also achieved a key goal for the Jobs Fund. It has created 442 manufacturing jobs (including 92 jobs within the MST facilitated have been created as a result of introduction of this technology in the region), and another 2,619 jobs during construction. The project has also been responsible for bringing scarce and valuable skills to the province as well as the latest technology in aluminium-treatment. “The success of this project is the culmination of highly collaborative efforts of important role players in the Eastern Cape automotive sector which include not only my Department but the East London IDZ, the Automotive Industry Development Centre (AIDC) which provided support, as well as the plant’s client, MBSA, which was largely responsible for the viability of the plant,” said Somyo. The Jobs Fund has supported four other automotive projects in province – the AIDC in Fort Jackson, AIDC’s engineering and supplier skills programme as well as the landmark partnership with Mercedes-Benz South Africa to create 500 internship opportunities and the permanent placement of 360 trained artisans. East London IDZ CEO Simphiwe Kondlo said that the project “is one further demonstration that the region can assemble the capability and determination to enter and capture international markets with products of an extremely high quality and premium techEnquiry no: 2 nology content”.

EASTERN CAPE INDUSTRIAL & BUSINESS YOUR LINK TO INDUSTRY THROUGHOUT THE EASTERN CAPE

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November / December 2015

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Ideal location for major energy, oil and gas refinery projects T HE Coega Development Corporation (CDC) Industrial Development Zone (IDZ) has received a major endorsement as the ideal location for oil refinery and energy related projects. CDC Head of Marketing and Communications, Dr Ayanda Vilakazi, said the establishment of refining capacity in Coega would be important for the growth and development of the liquid fuels sector. “Such capacity will boost industrialisation and job creation, and attract significant foreign direct investment,” he said. The CDC says that South African companies, including state-owned companies, should have a clear role in the gas industry.

Specific to the proposed Coega Oil Refinery, called Project Mthombo, entails the construction of a new crude oil refinery based in the Coega IDZ. “The Oil Refinery will contribute to the secure supply of liquid fuels. Feasibility studies have been completed and construction is estimated to take between three to four years. It is envisaged that the project will start operations in 2022,” Vilakazi said. “In addition, fuel production capacity cannot meet demand. Refineries have been upgraded as far as is practical and by 2018 South Africa may have to import 20% of its fuel to meet consumption demand.” The project is also strongly aligned to the

Eastern Cape’s provincial industrial development strategy. The Coega IDZ plays a pivotal role as a provincial asset, together with the Port of Ngqura, which is the trans-shipment hub for sub-Saharan Africa. Vilakazi added that the shortage of electricity supply was a strain on the economic growth and development of South Africa, and that the Department of Energy had identified the Oil refinery as a priority. “The Coega IDZ is one of the most advanced in terms of preparations for gas to power projects and the ideal location for projects like the LNG berth and mega project Dedisa Peaking Power Plant.”

The construction on the R3.5bn Dedisa plant has been on track for completion before the end of 2015. Vilakazi noted further that, since 2006, the CDC has undertaken at least five environmental impact assessment studies supporting the gas-to-power solution. “ Enquiry no: 3

Where practicality meets service delivery However, recent achievements in the field of developing rural homes prove that the issues can be tackled and conquered. The heart of achieving success lies in a coordinated supply hierarchy and the important issues of empowering local contractors and creating job opportunities. Proving the point successfully has been the Eastern Cape rated by the Human Sciences Research Council as the ‘poorest province in South Africa’. As a region in which 52% of the population live From left, Rian Swart (Massbuild), Nico Moloto (Standard in poverty and 39% are located Bank), Bonolo Modise (Standard Bank), Gladys Nchoma in rural areas, the region has all (new home owner), Billy Oosthuizen (Standard Bank), the characteristics that combined Pieter de Villiers (Tusk) make housing a thorny issue. With the advent of effecne of the enduring problems facing tive developmental partnerships, results are South Africa is service delivery. Within being delivered. At the heart of the success this broad category, the most emotive stories are interventions by provincial govand controversial discussions usually surround ernment, Standard Bank, Tusk Construction the delivery of houses in inaccessible rural Support Services and Builders. Explains areas. Diale Mokgojwa, Senior Manager: Enterprise

Development at Standard Bank: “The challenges facing delivery of housing in rural areas begin with the procurement stage. Quite rightly on a provincial level, these processes tend to concentrate on development of people through the allocation of building tenders to small construction business owners. As these businesses gain experience and expertise, they progress up the supply chain hierarchy with ratings by the Construction Industry Development Board (CIDB) used to provide guidance of their suitability for certain projects. The higher their CIDB rating, the higher the value of construction opportunities awarded to them by government.” The desire for work and reward results in intense completion. It is at this stage that aspirant contractors go wrong. Typically, says Pieter

de Villiers, Director: Corporate Services at Tusk Construction Support Services, small contractors responding to tenders in the Eastern Cape have erred by: Not understanding that the costs of materials can escalate dramatically when logistics are difficult. Reducing their costs to unrealistic levels in order to win business. Proper costing taking account of terrain, availability of labour, housing on site and other necessities are not accounted for. What is required is an approach which allows experts in construction to evaluate the suitability of a candidate, provide mentoring and advice as the project is undertaken and then follows it through to its conclusion to vastly reduce the risk involved. Enquiry no: 4

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November / December 2015

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The "softer” business issues I ’ve often heard it that a business would have the best or latest technology to ensure their machinery or factory runs efficiently. However, it is often the labour relations aspect of these small to medium businesses where most of the challenges lie – the business owner covers it all. That is, they essentially become the operations manager, accountant, quality controller, and in charge of research and development, leaving little time for that of labour relations and the minefield that is the current South African Labour Relations Legislation. Human Resources (HR) can become both a risk and resource in these companies. South African Labour Law is very direct in terms of the South African labour market with various Acts such as the Basic Conditions of Employment Act, Labour Relations Act, BBBEE and Employment Equity Act. Large corporates often have entire departments dedicated to working through these issues to ensure their HR risks are mitigated as well as to ensure their HR systems align

to their business goals and meet the strategic needs of the organisation. And so the question really is - How big does your company need to be to have an HR Officer / Manager/ Strategist to manage these risks? Which is all good and well, however small and family owned businesses often cannot afford that luxury and so many owners are multitasking (at their peril) some or all of these business matters. Hence these issues are left until it’s too late and many have to work through the CCMA to adjudicate any issues. It should come as no surprise that the number of cases have increased in the last twelve months and even after a finding, are then taken on review. Unfortunately these matters tend to be costly and beyond the pockets of small business. Perhaps the lesson should be – do not ignore the law, and LOOK before you LITIGATE! Lastly a word for our Legislators. Why, if we all agree that the economy and jobs lie in the hands of enterprise, do you persist in making it more and more onerous to actually survive?

Do we not actually believe our own advice?

MGDS

Buffalo City Metropolitan Municipality have concluded their two-day Metro Growth and Development Summit and, as business, we firmly believe that our economy will only grow if we take care of those essential fundamentals that shape our future. At the Summit, Business addressed the enabling environment, the infrastructure, the investor response - the need to ensure that existing investors MUST be equally treated and that more needs to be done to ensure the wellbeing and viability of those we already have. Local Authority must also listen to their “golden gooses,” and find ways to support their growth and development and not begrudge special attention when challenges and obstacles are identified. Leadership from both the public and private sector must engage more robustly and develop compacts that will take the Metro forward, and

The Voice of Business

agree that change must happen and that along with the enabling environment issues such as accountability and performance management be embedded in the new culture needed to attain the 15 year vision and goals. It has for some been an arduous year with many ups and downs. Our challenge is to remain confident that next year will be better. Certainly a lot of time, effort and expertise has been dedicated to a better plan and a better environment, and we must have faith that everyone wants a better life – for all. Les Holbrook - Executive Director, Border-Kei Chamber of Business

R600 million investment in infrastructure to grow capacity

nfrastructure developments of close to R600 million in its particleboard plants will ensure that international standards and production capacity can be maintained, says South Africa’s leading diversified timber company PG Bison. CEO Gerhard Victor says the investment in a state-of-the-art new continuous press will enable the company to produce 1000 m³ of particleboard per day. “Our current daylight press is 31 years old, while international standards have shifted. With our new press, we will be able to produce chipboard comparable to the best in the world. This means our customers will reap the benefit of quality materials being manufactured locally. We will be able to deal with South Africa’s future demand for chipboard.” The new line will be completed in two phases at Piet Retief - the first of which is the installation of the Continuous Press and Forming Line at a cost of R559 million. This

will expand the existing plant’s capacity by 80 m³ to 680 m³ per day. The company expects this to be completed within the next two years. The second phase entails an upgrade to the Raw Material Preparation and Drying Area. This will bring the plant up to a 1 000 m3 capacity within another two to three years. Once the plant is completed, the company’s total chipboard capacity will be 2 000 m³, as

its facility in Ugie in the Eastern Cape also produces 1 000 m³ per day. “The new line will significantly improve the quality of the Piet Retief board and will ensure PG Bison has the best quality product in the market, manufactured on equipment of international standard,” Victor commented. Other recent PG Bison investments include the installation of a new Medium Density Fiberboard press in Boksburg, while a Gloss Board Line is planned for the second quarter of next year. The R1.3 billion board plant in Ugie in the Eastern Cape was opened in 2008, while the new medium density fibre board (MDF) line in Boksburg came on line in 2012. On completion of the new Piet Retief line, PG Bison will then be producing its products on three new generation Siemplekamp presses. “By selecting Siemplekamp we are able to transfer skills and utilise certain common spare parts across Enquiry no: 5 all our operations” says Victor.

Saving a fortune with energy efficiency

AST year one of Coca-Cola Fortune (CCF) depots, Perseverance, approached local energy saving company, Quality Demand Management (QDM), to assist in reducing their monthly energy account. QDM, known for their roll-out of Eskom’s lighting and sensor retrofit projects in the Eastern Cape, conducted an on-site audit of the Perseverance plant and discovered sustainable energy savings opportunities. After consultation an investment was made towards energy saving lights and motion sensors. A first point of call for all energy saving projects is to upgrade the lighting fixtures according to the premises exact needs and installing updated technology which can significantly optimize power usage. Coca-Cola moved away from the old technology and installed quality energy saving lights. The QDM sensors installed regulate the lights and airconditioner in the offices and warehouse when there is no occupancy. In the office block savings of around 40% per year were forecast with this project with lighting and air-conditioner expenses accounting for up to 60% of the buildings running

safrench

costs per year. The installation took three months as 921 indoor and outdoor lights were replaced and 497 sensors were installed. The project saw immediate savings of 45% peaking at 69% in January 2015 averaging out at 52% over the year. Savings accounted for 476 MWh in this first year, producing an astonishing payback of 3.5 years. To put that in perspective the savings equate to 331 metric tons of CO² or 162 000 kilograms of coal which could power 90 homes for a year or remove 140 tons of garbage sent to landfill sites. The energy saving efforts have been driven by the management at the Perseverance plant with the good news story influencing the way the staff look at energy and how they use it in their own homes. Coca-Cola Fortune Technical Support Manager: Dan Mashiane: “We are very pleased with the savings and will be rolling out this energy saving project to our other sites. QDM have done an excellent job to help us with our sustainability objectives and ensure we continue with responEnquiry no: 6 sible business in South Africa.”

November / December 2015

Company profile: PRAGMA

EC Industrial & Business News

Physical asset management success

he release of the international standard for asset management, ISO 55000, confirms the importance of an asset management system and its contribution towards sustainable asset management. But can an asset management system in itself create sustainability? In itself, this is unlikely, but, with a system integrated with the correct contributors it can. In asset management, a simple process of understanding, improving and sustaining can lead to the desired longevity. This is where Pragma enters the picture with a long history of success across industry sectors, that prove that by implementing the Pragma Pragma's enterprise asset management system, On Key, this becomes a reality. This is achieved by following a process of: • • • •

UNDERSTANDING the performance of your operation the cost of maintenance (or the lack thereof) the potential risks how these elements integrate and impact on each other

IMPROVING • compiling an asset management strategy and policy with its associated asset management plans • implementing systems and procedures • focusing on improvement projects • staff enablement and proper contracting with service providers SUSTAINING • i mprovements must be practical and the company and its resources must have the ability to handle them • identify core projects that can be successfully implemented • put measures in place to ensure that the improvements and the desired outcomes can be monitored

• e nsure that the whole team is involved and that improvements are not based on individuals but rather on systems and procedures that can continue despite individuals leaving.

Asset Care Service Pragma’s world-class asset care service is an outsourced service solution where a team of Pragma engineers, planners and schedulers assist the in-house team at the client with agreed day-to-day maintenance management activities via the Asset Care Centre (ACC). The methodology and best practices used in executing this function are ISO 55000 aligned and meet international and local accounting reporting standards (e.g. IFRS, GAAP and GRAP). The Asset Care Service addresses: • Implementation of an appropriate asset management strategy for the operation (policy, strategy, improvement plan). • Definition of key performance indicators (KPIs) and associated reports to monitor the performance of the maintenance management function. • Effective implementation of an Enterprise Asset Management System (EAMS) in support and enablement of the maintenance management function. • The establishment and maintenance of an accurate asset register, supported by an intensive asset identification and verification process. • Implementation of necessary work planning and control processes (daily/weekly/monthly) to ensure effective resource utilisation • Implementation of asset care plans (preventative maintenance) for all assets through facilitated involvement of OEMs and inputs from client staff. • The effective management of the on-site spare parts store to ensure cost-effective

maintenance of the assets. • Structured analysis of problems to identify and eliminate the root causes in order to reduce costs, improve asset performance and eliminate asset-related risks.

Benefits of the ACC service The ACC will assist a company in improving the availability and performance of its physical assets, at an optimal cost and reduced risk. The following benefits are typical examples: • An accurate and credible asset register, which is kept up to date. • An effective maintenance planning and control process. • Access to experienced asset management and continuous improvement expertise. • Increased compliance with legal, safety and other customer audits. • In addition: • No investment in software or hardware is required to implement an EAMS. • No additional people are required to operate and maintain the EAMS.

Asset Care Centre options Industries vary and client needs are unique with very specific asset-type requirements. Therefore Pragma offers three distinct ACC delivery models to comply with client needs and assist in running sustainable asset management programmes to drive the return on your physical asset management investment.

ACC@Pragma Pragma provides company office space and resources to capture data, analyse results and give feedback and reports. These resources are shared between up to eight clients. Daily communication via email, phone or personal meetings takes place.

Pragma uses an agreed set of business processes to drive and manage the day-to-day maintenance management activities. On Key is the Pragma EAMS tool of choice. The monthly rental fee for the hosting and use of the database ensures the client’s peace of mind since the host is provided by a Tier 1 internet service provider with a world-class disaster recovery infrastructure.

ACC@Client Pragma dedicates its resources (engineers, planners, schedulers and data capturers) to the client. Normally an ACC office is established at the client's site and they are then integrated into the client's structures and processes. Pragma uses an agreed set of business processes to drive and manage the day to day maintenance management activities. On Key is the Pragma EAMS tool of choice. If the client already has an EAMS, On Key is used in support of the client's ERP/EAMS.

ACC Client Operated This service is available to those clients who have a certain measure of asset management maturity and the resources to perform the tasks. They do however not have their own business processes in place and Pragma provides these with interventions two days a month as well as with strategic guidance and maturity assessments. These clients use the On Key EAMS and they may choose to host the software in their own IT environment. Pragma was founded in the 90's in South Africa and has since grown into a global leading asset management service provider, offering permanent employment to more than 400 employees globally.

EASTERN CAPE SUCCESS STORY A

pril 2014 saw the appointment of Nelson Broden (pictured) as the Regional Manager of the Coastal Region which covers both the Eastern Cape and KwaZulu-Natal. On appointment, Broden had a clear set of goals for his new position: “My first goal was to grow the ACC@Pragma market that that been declining in the region over

the previous years." "Secondly, I wanted to grow the automotive industry as the bulk of the manufacturers and suppliers come from this region." "Thirdly, I felt we really needed to make a difference in the public sector as both regions have huge opportunities to improve and manage their infrastructure.” "Lastly and most importantly he

wanted to focus on the development of the coastal team in order to maintain the company’s high level of employee engagement as well as continuing to grow and support the perception of Pragma as the trusted Asset Management advisor in the region." 18 months later, these goals are more than coming to fruition and the Region can claim

success across the business spectrum, having completed projects for a leading automotive manufacturer, Sovereign Foods in Uitenhage, Woodlands Dairy in Humansdorp, Aberdare Cables, Tenneco Emission Control, Grupo Antolin SA, BASF SA and Faurecia Exhaust Systems – all of which are based in Port Elizabeth.

Commenting on the positive results of the Pragma intervention to allow better control over equipment movement within their plant, this is what one happy clients has to say, “In a manufacturing environment where there are a large number of high value, high quantity rotable items such as stud welding guns - a robust serialised system is crucial. Serialisation allows us to track individual performance down to the number of studs shot per gun. From historical data we can react to any trends or performance issues, maximising the availability of these high value assets”. For the full story and more case studies across a broad spectrum of sectors, visit our Success Stories on www.pragmaworld.net.

Contact: Nelson Broden - Pragma Regional Manager

Tel: +27 41 392 7400

Address: 78 - 84 2nd Avenue, Block 1, Ground Floor, http://www.pragmaworld.net/

Greenacres Office Park, Newton Park, Port Elizabeth

November / December 2015

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EC Industrial & Business News

education, training & social development

Stellenbosch wins PneuDrive Challenge 2015

he very successful PneuDrive Challenge, a mechatronics design competition for engineering students throughout South Africa, has come to a close for 2015 with Stellenbosch once again walking away with top honours. The theme of this year’s competition was to design a game changer for the food and beverage industry. The Top Three Teams for the 2015 Competition are: 1. Stellenbosch University – BottleBot. 2. WITS – The Potato Game Changer 3. WITS – Autonomous Warehouse Floor Cleaner (Who also received the Innovation

Prize). The Stellenbosch University Mechabrewers team visited local micro beer brewery Stellenbrau, and analysed a specific problem – the need for an efficient, inexpensive and automated application for transporting empty beer bottles on to the capping machine. Micro-breweries do not always have the capital to invest in expensive equipment. Stellenbrau relies on manual labour for most of their operations. The team consisted of Reghardt Pretorius, Johannes Leuvennink, Madeli du Toit, Josua Blom and Jean Swart under the guidance of lecturer Dr. Cobus Muller.

Young welder successful in Brazil

he 2015 Young Welder of the Year, Jaco van Deventer, (pictured) acquitted himself admirably at the WorldSkills competition falling a mere seven points short of the required 500 for a Medallion of Excellence. Van Deventer represented South Africa in the welding section of the WorldSkills competition, which was held in recently in Sao Paulo, Brazil. The WorldSkills competition originated in Spain in 1946 when, just after World War II, there was a dearth of skills in that country and José Antonio Elola Olaso, who was General Director of OJE (Spanish Youth Organization), had an insight: it was necessary to convince youth, as well as their parents, teachers and prospective employers, that their future depended on an effective vocational training system. The idea was to have a competition so that “young people’s competing spirit would be aroused, adults would discuss the competition results and visitors would be able to see a great variety of trades being demonstrated.” Today WorldSkills represents more than 45 skills in 72 Member countries and regions, all working together with youth, educators and industries to help prepare the workforce and talent of today for the jobs of the future. The winner of South Africa’s biennial Young Welder of the Year (YWOY) competition, which

The solution proposed by the team aims to improve and add value to the company by allowing better utilisation of labour, and improvements in time and efficiency, by automating the process of transporting empty beer bottles on to a capping machine. BottleBot has a low energy consumption of 24.474 kWh per year, and has been designed to be controlled by a smart phone or tablet device. One cycle consists of picking up twelve bottles on one side of the production line and placing it onto the capping

has become the foremost skills test for young welders in the country, represents South Africa at the WorldSkills competition. Etienne Nell, convenor of YWOY, who accompanied van Deventer to Brazil, added that van Deventer’s employers, Steinmüller Africa, deserve unmitigated praise for their attitude towards his participation in both the local and the international competition. “They supported him fully including giving him months off work to prepare,” Nell says. Sean Blake, Executive Director of the Southern African Institute of Welding (SAIW), says that, although started by the SAIW, the YWOY competition has become an industry initiative increasingly important in attracting young South Africans to the welding industry. He adds that the increased involvement of those who are teaching the youth welding skills is the most encouraging and with their support the SAIW will be extending the footprint of the competition quite considerably in Enquiry no: 8 future years.

Enquiry no: 7

SA apprentice honoured

inazo Cebisa, a chemical engineer with Volkswagen South Africa was one of 45 global winners at the Volkswagen Group's "Best Apprentice Awards 2015". The Group recently presented its “Best Apprentice Awards 2015” to young top achievers from all over the world at Group headquarters in Wolfsburg. The awardwinners demonstrated convincing performance and specialist competence during their apprenticeships. Throughout the world, the Volkswagen Group is training about 20 000 young people. The awards were presented by the Chairman of the Board of Management From left, were Bernd Osterloh, Sinazo Cebisa with Matthias Muller and Dr Horst Neumann of Volkswagen AG, Matthias Müller, the Member of the Board of Management responsible for Human Resources, of our company’s investment in its younger Organization and IT, Dr. Horst Neumann and employees with our flagship Graduate Trainee the President of the Global Group Works programme being one of the ways in which Council, Bernd Osterloh. we train and nurture our young talent,” said This year’s “Best Apprentice Award” was the Thomas Schaefer, Managing Director of the 15th of its kind presented by the Volkswagen Volkswagen Group South Africa. Group and a total of 386 apprentices have “This is the fifth year in a row that VWSA’s been honoured since 2001. apprentices have been honoured at this pres“Volkswagen Group South Africa is proud of tigious event,” concluded Schaefer. Enquiry no: 9 Sinazo’s achievement. This is the recognition

Top accolades at Health & Wellness Awards • Ford Struandale Plant - Wellness Innovation

ord Struandale Engine Plant earned two accolades at the Nelson Mandela Bay Business Chamber (NMBBC) 2015 Health and Wellness Awards in recognition of its far-reaching community projects. Ford received the Special Award in the Wellness Innovation category, which recognised the success of Ford’s high-impact community projects over the past year. This included the numerous projects conducted as part of Ford’s Global Week of Caring, held in September each year, which saw shipping containers being converted into housing units, kitchens and multi-purpose community centres. It also featured the company’s initiatives for the annual Mandela Day in July, which involved employees revamping dwellings for impoverished residents, and manufacturing 67 cots and beds for local charities and crèches all produced from scrap materials. Employees also donated mattresses and bedding to this cause. “We’re extremely proud to receive the

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machine on the opposite side. The duration of one cycle is a minimum of 8 seconds. The BottleBot’s retail price will be significantly lower than the price of similar products available on the market. The capital expenses of the BottleBot will be justified after two and a half years. Formal prize giving for this competition takes place in January 2016. The new theme for 2016 will be announced by end November 2015.

From left, Ford SEP Wellness Innovation Award, Darlene Gajjar, Serano Vardy and Ivy Appolis Wellness Innovation award, as it acknowledges the unwavering commitment of our employees to find clever solutions to the problems facing poor communities in Port Elizabeth,” says Thabo Masete, HR Manager for the Ford Enquiry no: 10 Struandale Engine Plant.

• Goodyear South Africa - Health & Wellness Award

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oodyear South Africa celebrated being awarded first place for Health and Wellness in the medium business category, at the Nelson Mandela Bay Business Chamber Wellness Awards recently. Goodyear has focused on creating a Culture of Health for its associates in order to sustain a healthy, engaged and productive workforce. The efforts to improve health and wellness over the past 12 months includMembers of Goodyear South Africa’s wellness ed initiatives such as a Wellness day where all associates could get various team from left Rene De Vega, Bernedette Andrews, Tamlin Marais, Tascha Olivier, Maggie Clack and health tests done and gain knowledge Cathy Ingram on healthy living. A successful weight loss challenge called “Choose to Loose” and a Financial Wellness day focusing encourage wellness and safety, both on the on managing your finances. job and away from work” said Sally Leach, “We are very proud to receive this award Goodyear group Compensation and Benefits Enquiry no: 11 again, aligned with Goodyear’s Mission we Manager.

November / December 2015

EC Industrial & Business News

harbour infrastructure & shipping

East London and Mossel Bay ports now ‘smartPORTS’

n 28 October, the Ports of East London and Mossel Bay became the latest to go live with Transnet National Ports Authority’s new R79 million web-based Integrated Port Management System (IPMS). TNPA began registering East London and Mossel Bay port users onto the system from 23 October 2015. This brings the number of ports now using TNPA’s new ‘smartPORT’ technology to seven, after Durban, Cape Town, Saldanha, Port Elizabeth and Ngqura went live in recent months. In November the Port of Richards Bay will become the final South African port to roll out the technology. The IPMS was developed by Navayuga Infotech, a company based in India, in col-

laboration with their South African partner Nambiti Technologies. It replaces the manual processes and enables key port operations to be managed online and in real time across TNPA’s commercial ports. Since IPMS was first introduced in July, 250 vessel agents have registered onto the system and more than 1000 vessel arrival notifications have been submitted across the seven ports. Chief Executive Richard Vallihu said: “Global ports are adopting ‘smartPORT’ concepts and the world is increasingly embracing digital technologies and data analytics to make sense of the information that we have around us. Gathering that information in the first place is a challenge. This online system will help transform our ocean gateways into smartPORTs by

Decreasing downtime

esigned for ease of transportation and erection, the Multotec MultoCano Modular Chute is geared towards cost effectivity. This modular chute system, with no single component weighing more than 50 kg, can be adapted to specific customer requirements and includes a range of fastening systems. Mike Dexter, managing director of Multotec Wear Linings, says that the MultoCano Modular Chute is also suitable for use underground as it is easy to handle and requires no welding. “The chute can be flat packed as a knock down kit and is easily transported. The modular concept means that it is easy to configure and by having a certain number

of standard components, we can accommodate multiple configurations of the transfer point. This standardisation also results in faster turnaround times and a reduced requirement for stockholding of multiple components.” The chute can be rotated through 90 or 180° and both the Multotec Quick Fit Panel with the Green Dot Tile can be incorporated for a combination of increased ease of installation and proactive warning on wear. The visible wear indicator on the Green Dot Tile simplifies awareness of liner wear levels and allows optimum preventative maintenance to take place. “The combination of these three innova-

using advanced information technology that will make them more intelligent and sustainable, while conserving resources, time, space and energy.” He added: “As TNPA we believe that the glue or the backbone of our entire port system is information systems, but in an integrated way, where we manage just about every input and output to make monitoring, tracking, evaluating and optimising a lot simpler.” The IPMS is a strategic project that aims to support the broader objectives of the Transnet Market Demand Strategy (MDS) in terms of efficiency and productivity. Vallihu said the IPMS was benchmarked against Malaysian and Singaporean ports which were among the world’s most efficient.

tive products provides customers with a very cost effective transfer solution as the cost of implementing the Multocano chute system is minimised and in the event of a repair, only the highlighted section needs to be taken out,” Dexter explains. The focus is on efficiency, adaptability and ease of maintenance. These are readily achieved with the modular replaceable panels, which allow for rapid replacement and interchangeability, with reduced downtime. “The development of the Multocano chute system is in line with the comprehensive wear solutions package offered by Multotec Wear Linings. We are able to offer assessment, engineering, fabrication, installation, commissioning and maintenance with regard to standard transfer points and chutes, custom engineered transfer points and chutes, pipes and pipelines including slurry, ash, pulverised fuel and raw materials,” Dexter concludes. Enquiry no: 13

It is a groundbreaking initiative in that for the first time in the world a system such as this is integrated across multiple ports on a single platform. East London’s Acting Port Manager Alvin Singama was upbeat about both the impact and long-term importance of the IPMS system and the technology that supports it. “This powers the Port of East London firmly into the 21st century, and ensures that our systems benefit from the latest innovations in marine management, a benefit that we will be able to pass directly to our partners and stakeholders in the form of vastly improved efficiencies across all areas of operation.” Enquiry no: 12

Electric-counterbalanced

forklift trucks

he TCM range of forklift trucks, available exclusively in Southern Africa from Criterion Equipment, now includes a new FB-VIII electric counterbalanced series, with advanced design features for enhanced performance. The new FB-VIII series - a Class 1 sitdown rider type – has been developed for lower power consumption than previous models and for extended periods of operation Enquiry no: 14 between battery charges.

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November / December 2015

harbour infrastructure & shipping

EC Industrial & Business News

Cutting edge maritime technologies

arine Data Solutions (MDSol) is a Cape Townbased, ‘proudly African’ company specialising in worldleading maritime surveillance technologies, services and solutions. Founded in 2004, the company has the largest installed base of Marine Domain Awareness (MDA) technologies on the African continent. Under the dynamic, entrepreneurial leadership of Steve Nell, MDSol has built up a strong customer base among South African and African maritime authorities and related industries. This dynamic, ‘young-at-heart’ organisation has seen consistent growth since its inception, and a number of acquisitions have

served to augment its customer offering and value proposition. “Our vision at MDSol is to provide an increasingly holistic solution to our customers, ensuring that our service offering meets the requirements of our customers in the long term. We have made it company practice to listen carefully to our customers and find new ways of adding value,” says Nell, Managing Director of MDSol. The company has just made its most recent acquisition, acquiring a majority shareholding in Marine Radio Acoustic Devices (MRAD), a well-established provider of world class on-board electronic equipment for the maritime and fisheries industries. Leveraging the key synergies between the two compa-

nies, MDSol and MRAD have worked together on a number of projects over the past couple of years. “This acquisition has been in the pipeline for more than two years, and is an exciting step forward for both companies,” says Eddy Elschot, General Manager of MRAD. “We have established an extremely good relationship with MDSol and are looking forward to combining our respective fields of expertise to bring our mutual customer base greater levels of service, technology and product support.” Nell adds: “As specialists in shore-based marine technologies, we are very pleased to be joining forces with such a well-established provider of onboard systems. It means that

we will be able to offer a wider-ranging maritime technology solution to our mutual customers; and our shared approach to service - and a firm commitment to excellence - forms a strong foundation for the future growth of both companies.” MDSol has a strong presence in the maritime sector, with over 65 installations both in South Africa and along the African coastline. Its range of globally-proven technology solutions includes Vessel Traffic Management and Information Systems (VTMIS), ports and coastal surveillance systems, Automatic Identification Systems (AIS), Aids to Navigation (ATON), among others. Enquiry no: 15

From left: Brad Baker, Workshop Manager Marine Radio Acoustic Devices (MRAD), Steve Nell, MD Marine Data Solutions (MDSOL), Eddy Elschot, General Manager Marine Radio Acoustic Devices (MRAD)

Lock-out hazards to prevent accidents

t any given time in South Africa, three million workers are exposed to the hazards posed by volatile energies such as gas, fluids or steam, which are contained in various types of machinery undergoing routine servicing and maintenance. Craft workers, electricians, machine operators, and labourers are injured and even killed on the job from exposure to hazardous energy. The most effective means of minimising these risks is by securing and controlling the energy sources with an effective lock-out/tag-out (LOTO) system. A LOTO system prevents unexpected start-up or release of stored energy by securing a padlock to a clamp in order to lock the machine being serviced or maintained. After being locked, a tag is placed on the machine to indicate that it

sonnel should always manage the LOTO system. “For instance, if a steam valve automatically gets turned on, it might burn the workers who are repairing a downstream connection in the piping. Another scenario is the sudden release of a jammed conveyor system, which can result in the crushing of workers, if not properly managed,” she says. According to Arnesen, it is the responsibility of the employer to develop and implement an energy control procedure that provides authorised and affected employees with the same level of protection as a personal lock-out or tag-out device. “A good LOTO system consists not only of clearly labelled energy sources and easy-to-follow procedures, but also quality and accessible lock-out tools to ensure smooth and quick maintenance and servicing activities,” she continues. North offers a wide variety of padlocks that are available in nylon, aluminium, steel and brass body options. Enquiry no: 16

Solutions for the marine industry

ockwell Automation is applying control, visualisation and power solutions, and commercial off-the-shelf technologies to complex marine applications. These technologies work to virtually integrate vessels vertically and horizontally; enable islands of automation to ‘communicate’; provide networks that self-diagnose and self-heal; as well as control smart systems that help to reduce the workload. Rising energy costs, increasing environmental regulation, accelerating demand for larger multi-purpose ships and increasing regulatory compliance are some of the global trends forcing ship designers and builders to move from traditional methodology to solutions that will improve the ships’ efficiency, reduce fuel consumption and lower emission levels.

should not be turned on. North exports manager Hayley Arnesen explains that LOTO systems are used in industry and research settings to ensure that dangerous machines are properly shut off and not started up again prior to the completion of maintenance or servicing work, in order to avoid danger. “The lack of a LOTO system, or improper handling of the system, may result in injuries that include; electrocution, burns, crushing, cutting, laceration, amputation, or fracturing of body parts. The unexpected start-ups can also cause extensive damage to the machinery itself, adding to the expense of equipment repairs and replacement to the total cost involved,” she warns. Arnesen stresses that trained per-

These new trends have their own challenges such as meeting the requirements of the various classification societies for marine applications; and providing cost-effective solutions that deliver high efficiency, higher MTBF, low MTTR, lower harmonics and a smaller footprint. Today there’s a convergence of new technologies, flexible, configurable controls, self-diagnosing networks,

user-friendly operator interfaces – to help the world’s marine industry. These are encompassed in the Rockwell Automation Commercial Off the Shelf (COTS) technologies with a proven track record. These technologies are already at work around the world in industrial environments that rival conditions at sea, performing reliably day-after-day. Best of all, their widespread use and economies of scale result in cost-effective solutions. By building multifaceted systems that ensure effective interaction of processes, Rockwell Automation enables the industry to integrate control and information systems, enhance operational flexibility, reduce unnecessary maintenance activity, reduce energy costs and optimise overall performance. Enquiry no: 17

High-precision scarfing systems

ourcing from some of the leading brands worldwide, Elquip Solutions provides both capital equipment and consumables to meet a broad range of industry requirements. Specialising in the steel, coil processing and fabrication industries, the company prides itself on extensive knowledge of the South African tube and pipe industry; and has amassed a wide range of products and solutions for this niche market. Customers in the tube and pipe industry need look no further than Elquip for quality solutions to their processes, according to Mike Cronin, Managing Director of Elquip Solutions. Elquip offers a comprehensive range of highly specialised precision scarfing tools and consumables, manufactured by German carbide tool fabricator Saar-Hartmetall. “Nearly every welded tube mill

requires scarfing tools to remove the weld beads created during the welding process,” explains Cronin. “In order to achieve a perfectly smooth surface in tube production, scarfing needs to be done with precision. Saar-Hartmetall are the acknowledged leaders in scarfing technology, and offer a product that is both highly efficient and user-friendly.” Saar-Hartmetall produce an internal and external scarfing system, as well as the carbide inserts as consumables. The tools are also available in mechanical and hydraulic versions, for tubing from 14 mm to 100 mm, and 32 mm to 184 mm, respectively. “As a company that is highly innovative, Saar-Hartmetall has refined its technology over the years. They have continued to lead the way with state-of-the-art component solutions which are also simple and cost-

effective,” says Cronin. Far from simply delivering equipment to its destination, Elquip Solutions works closely with its customers to identify the most efficient and effective implementation for the technologies they require. Therefore, the company provides both installation and on-site training for its customers of Saar-Hartmetall scarfing systems. Large stock-holding of both tools and carbide consumables by Elquip means that the Saar-Hartmetall range is readily available to South African customers. “When it comes to scarfing, SaarHartmetall is an international precision scarfing and deburring industry leader; and as providers of comprehensive industrial solutions, we are proud to bring this high quality system to the South African tube and pipe industry,” concludes Cronin. Enquiry no: 18

November / December 2015

EC Industrial & Business News

consulting engineers & project management

Converting to light steel frame building

ell-known fast food chain, KFC, in Had they chosen a more conventional building recently choosing Light Steel Frame method they would have started earning building (LSFB) for its new outlet in revenue at least two months later,” he says. Mthatha, has joined both MacDonalds and In this particular structure, a raft foundation Burger King in recognising the advantages of was cast and the Light Steel frame wall panels this modern building method which enables went up in only three days. Then the heavy energy efficient building, leaves a reduced steel columns and steel lattice to support the carbon footprint, offers a fresh approach to 5000l water tank over the refuse area were creating the right environment for a restaurant erected with the Light Steel Frame roof trusses while, at the same time, contributing towards a following. The building was ready to receive sustainable environment. the cladding in a total of only 6 days. According to John Barnard director of the The external walls were made up of 102 mm Southern African Light Steel Frame Building cavity batt insulation in the frame cavity, 11mm 5/21/15 1:14 PMpermeable Page 1 Association (SASFA) one of the great Condra OSB EC* board, a vapour membrane, advantages of LSFB is the speed of erection. “Time is money for the fast-food industry, and it was obviously a significant advantage for KFC to be able to open the Mthatha outlet in only three months after commencement of building.

Crushing plant technology unlocks opportunities

astern Cape quarry operator ZiNcede Ngokwatho Housing, or ZKH as it is better known locally, has made significant additions to its existing Pilot Modular crushing plant. The decision was made not only to meet increasing demand for its existing products, but to exploit new market opportunities within the construction and housing industries. The Matatiele-based operator has taken delivery of a GFH 560 grizzly feeder and Pilot Modular MC 10600 and MC 13600 conveyors which will be integrated with its existing fleet of Pilot Modular products. These include a Twister AC06 vertical shaft impact crusher, a Pilot Modular BR0605 horizontal impact crusher and materials handling equipment. Sandro Scherf, CEO of Pilot Crushtec International, explains that the value adding ability of Pilot Modular products will significantly expand the customer’s product offering. “The revised plant will initially be set up for the production of G5 Sabunga material, however ZKH is experiencing increasing demand for a whole host of additional products that it can now supply. The plant upgrade gives the company the ability to add at least seven new offerings to its existing product range.” ZKH had to react swiftly to demands from its customer base and Pilot Crushtec International was able to provide an immediate response to its needs. “The Pilot Modular concept has, as its cornerstone, the ability for operators to reconfigure or add to their plants as and when required. For this reason, one of our major imperatives is the ability to supply all Pilot Modular products Enquiry no: 20 ex-stock,” he concludes.

As part of a lengthy repair project, the application of Sika products has spruced up Port Elizabeth’s popular beachfront promenade with a complete refurbishment. When the walling and railings along the PE promenade were in serious need of repair, Nelson Mandela Bay Municipality hired the services of Africoast Engineers to design an effective solution for the deteriorating infrastructure. Sika’s PE Consultant John Zehmke recommended seven world-renowned Sika products which fit the bill. Techni Civils was subcontracted when casting of new concrete walling was proposed for the more deteriorated sections of the promenade. Being in such close proximity to the sea meant that corrosion protection of the promenade was of paramount importance. For this aspect of the project, Sika FerroGard-903+ was spray applied onto all concrete surfaces. Based on organic compounds, Sika FerroGard-903+ is a ready-to-apply corrosion inhibitor that penetrates the concrete and forms a protective monomolecular layer on both the cathodic and anodic zones Enquiry no: 21

Mentex Mentlath galvanised steel mesh, and 10mm thick double coat SFH Stucco Plaster. C

This wall with an overall thickness of 133mm has an R Value of 3.69 and a fire rating of 30 minutes. The design of the insulating layers of the walls reduces the building’s energy requirements for heating and cooling, significantly saving the operator monthly running costs. The internal walls consist of 15mm thick Firestop gypsum board on both sides of the LSF, with only the joints skimmed. In all the ‘wet areas’ such as bathrooms and kitchen 9mm thick fibre cement board was used. A second KFC has been completed in Enquiry no: 19 Colesberg.

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November / December 2015

EC Industrial & Business News

electrical & electronics

Acquisition lights up the sky

oltex recently acquired Lighting Structures, the leading supplier of masts for High Mast Lighting in South Africa and other African countries. Operating since 1976, Lighting Structures has an ISO 9001:2008 certified production facility located in the East Rand. Lighting Structures design and fabricate masts for special applications and has successfully completed numerous installations throughout Africa where masts are purpose designed for unique applications. Adapting to the growing demand for alternative energy sources, Lighting Structures also

design and build solar panel support structures that can be used in conjunction with masts fitted with LED luminaires. The acquisition presented itself at an opportune time for Voltex to expand its products and services into this niche segment whilst securing the valuable expertise of highly experienced professionals. As a specialist manufacturer, Lighting Structures will operate as a subsidiary of Cabstrut, one of Voltex’s Specialist Supply Divisions in order to maximize focus and responsiveness in these specialised markets. Enquiry no: 22

Exclusive on-line platform

egrand Online, a brand dedicated online store, powered by Livecopper, has recently been launched. “This initiative forms part of Legrand’s drive to boost brand awareness and augment our electrical solutions-offering to the end user. Legrand has teamed up with Livecopper to establish this user friendly e-commerce store,

BEHIND EVERY GENUINE PART

which gives the assurance of being able to easily purchase the correct product, at a competitive price,” says Johan Bosch, general manager, Legrand SA. “Legrand Online is an easy-to-navigate website that showcases Legrand’s extensive portfolio of electrical products and provides the ideal platform for safe and convenient online shopping." “This e-commerce store, with secure payment options, includes delivery to the door anywhere in South Africa in 72 hours and the guarantee of the Legrand product warranty." "As a member of the South African SAFEhouse Association, Legrand gives the assurance of the reliable supply of quality products that are safe to use. “Architects and designers, electrical contractors, homeowners and DIY enthusiasts, as well as general retailers, property developers and facilities management specialists, are benefitting from being able to view the entire Legrand range online and discover the latest stylish and functional solutions. “What’s also exciting about this interactive site, is the live online chatbox - a direct communication channel to a dedicated Livecopper sales consultant, who offers personal advice and technical support." Legrand trained experts are always on hand to advise on the finest electrical solution for every installation – whether it is for a domestic, commercial or industrial environment.” Legrand Online includes pictures and descriptions of products, as well as pricing and delivery information. This platform also enables Livecopper to promote the launch of new products and advise the market about specials and promotional offers. Enquiry no: 23

Laser measurement sensor now available in analog

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2015/10/14

he Q4X lasers distance sensor from RET Automation Controls is now available with an analog output. Featuring 4-20mA and 0-10 V output options, the Q4X analog models expand the variety of applications Banner’s Q4X laser distance sensor can solve, including fill level indication, part positioning, roll diameter, loop control and thickness/height verification. Providing continuous measurement and versatile sensing performance, Q4X analog sensors provide resolution as small as 0.15 mm and cover up to a 300 mm range. The sensors deliver reliable measurement regardless of colour or reflectivity of target object or background. “While the original Q4X has become a problem solver for many of our customers’ challenging sensor applications, we discovered a need for an analog model to satisfy additional applications such as fill level verification. Advanced measurement modes, including the averaging trigger, provide more consistent measurements across inconsistent surfaces, such as pills inside a bottle,” said Brad Ragozzino, Technical Marketing Engineer, Banner Engineering. “With a combination of analog output and durable stainless steel housing with IP69K rating, the Q4X analog provides a truly unique and reliable sensing solution.” The Q4X analog offers a simplified user experience with analog (V or mA) or distance (mm) readout from the highly visible, angled four-digit display that is easily viewed from multiple vantage points. The Q4X also offers intuitive user setup utilizing three tactile buttons conveniently located below the display. For use in wet and high-pressure washdown environments, the Q4X is constructed with robust housing rated to IP69K. Durable FDA-grade stainless steel resists mechanical 3:14 PM impact, over tightening and extreme vibration.

Enquiry no: 24

November / December 2015

EC Industrial & Business News

ELECTRICAL & ELECTRONICS

On-site inspections to check compliance

agnet offers local industry a specialist on-site inspection service to ensure a plant’s electrical installation complies with the law, in terms of the Government’s Occupational Health and Safety Act (OSH Act). These inspections are carried out by Magnet’s training manager, Johan Roets, with over 35 years’ experience in the electrical sector. “It is critical - whether it’s an electrical installation in the home environment, or in the work place - that the electrician possesses appropriate qualifications and is a registered electrical contractor. The onus is on the user of any electrical installation to ensure this is the case,” says Johan Roets training manager, Magnet, specialists in the supply, implementation and support of electrical equipment and industrial instrumentation. “An electrical compliance certificate is proof that the electrical installation is safe and com-

plies with the current OSH Act and regulations. In the event of damage to property resulting from an electrical fault, the insurance company will require a valid electrical certificate. “Magnet’s inspection and test programme is based on the Electrical Code of Practice SANS 10142-1. This service is offered to diverse industries, including shopping centres, hotels, banks, hospitals, industrial premises and hazardous environments.” Magnet also offers a power quality analysis service to industries that include the mines, metal manufacturing, sugar mills, the railways and power utilities, as well as to power factor correction and electrical consultants. This service encompasses power factor and harmonic filtration and balancing the load, as well as checking the general power quality of the installation. Magnet’s range of test and measurement devices includes a-eberle network power ana-

lysers, designed for reliability, portability and easy operation. The PQ-Box 100 - which is a network power analyser, power meter and transient recorder in one instrument - has been developed specially for mobile operation and is suitable for

Circuit breakers for harsh environments

he addition of two new models to the WEG MPW range of motor protection circuit breakers will offer customers a broader range from which to select the most appropriate protection for electric motors. All motor protection circuit breakers in the WEG MPW range are manufactured in accordance with IEC 60947 and UL 508 international standards giving absolute assurance in terms of operational parameters and quality. These devices offer the major benefit of being compact and modular, which allows space saving within the electrical panel itself. This means that the panel can be smaller or where necessary more components can be included in the panel. Engineered to withstand harsh operating conditions, the WEG MPW range of motor protection circuit breakers are robustly constructed for optimal reliability. The range facilitates the protection of a wide range of electric motors from 0.16 A up to 100 A. Significantly, the WEG MPW range has both thermal magnetic versions which provide protection against any potential short circuit and overload conditions and magnetic only versions which provide protection against short circuits. Use of the thermal magnetic device will reduce the amount of components required when manufacturing a motor control centre and this can translate into a significant cost Enquiry no: 26 saving.

Condition monitoring sensor

he superior quality, versaT tile SKF Wireless Machine Condition Sensor provides

seamless condition monitoring for large plants, hard-to-reach locations and hazardous environments. The SKF Wireless Machine Condition Sensors communicate with each other via a wireless gateway to create a mesh network. This type of network and communication protocol is ideal for providing dynamic vibration and temperature data for condition monitoring and machinery diagnostic applications for rotating machinery throughout large plants including in hard-to-reach locations or in areas where traditional WiFi communications do not work. Using the WirelessHart communication protocol, the Wireless Machine Condition Sensor offers monitoring capabilities that may be impossible with wired systems or hand-held devices which can ultimately lead to reduced condition monitoring costs as well as to a safer approach to machine monitoring. Communication capabilities include relaying data from one node to another, relaying data back to the gateway, and receiving automated commands from the Wireless Sensor Device Manager software. This software initiates the measurement and processing circuits to take data and transmit it back over the network. If a node is unable to receive signals directly from the WirelessHART gateway, it will instead send and receive its data through a nearby node that can pass the data to and from the gateway – ultimately creEnquiry no: 27 ating the mesh network.

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measurements in public networks, installation category CAT IV. This compact device, which is shockproof and has a waterproof housing, is designed for tough applications. The PQ-Box 100 measures a voltage quality according to the stringent requirements of NRS048, EN50160, IEC 61000-2-2 Class A, for low medium and high voltage networks. This instrument, with a power supply via measurement cables, has application specific settings which are easy to programme. A number of triggering options enables quick location of the fault. A USB II interface is available to transfer the data. This instrument has a large 1 GB memory and enables measurement values to be stored for up to a year. A range of easy to use accessories which enhance performance of this device is also Enquiry no: 25 available from Magnet.

November / December 2015

EC Industrial & Business News

COMPANY & PRODUCT NEWS

King in Queenstown

here’s quite a buzz in Queenstown with one of the first high-powered Kubota tractors ever to be sold there attracting much attention. “This is the start,” says new Kubota dealer Deon Coetzee of Farm Services. “Kubota has traditionally not been part of the scene in the Queenstown district, but things are about to change,” he says. The tractor, a Kubota M8540, was bought by well-known local farmer Pieter Pieterse. “The reputation of these amazing tractors is spreading fast in this area and after owning one for a few months I know why. It is powerful, fuel efficient and has so many other outstanding features that

are unique to Kubota that contribute to a very low total cost of ownership in the long term,” he says. Kubota technical specialist Mike Heath stresses the importance of this saying that one of the problems in South Africa is that farmers are overly influenced by purchase price alone failing to take into consideration the life-time costs of ownership. “It is productivity over the life of a tractor that is the most important issue not the once-off capital cost and this productivity is very much influenced by, amongst other things, tractor quality and operator comfort and safety,” he says. In terms of overall efficiencies,

operator safety and comfort play a vital role and Kubota’s approach is unique in this regard. It designs and manufactures its own cabins and fits them in a variety of configurations. The air-conditioning and heating systems are stateof-the-art and the internal sound level is 84db with the door closed. The air cleaning system accommodates external and internally recycled and filtered air with numerous adjustable air ducts. The whole cab is exceptionally free from vibrations being mounted on 4 large rubber pods. “It’s not difficult to see why we are so excited about Kubota’s future in this region,” says Coetzee. “These

Local farmer, Pieter Pieterse (left) and Farm Services’, Deon Coetzee with the Kubota M8540 tractor are remarkable machines that contribute significantly to the bottom line

of the farmer,” he concludes.

Enquiry no: 28

East London IDZ dairy invest R4m in cheese factory

W C

CMY

hilst many listed companies are cutting back, the mood at Sundale Free Range Dairy in East London is much more optimistic and aggressive. With their sights set firmly on exponential growth for the company, they have undertaken two new exciting projects which will again expedite accelerated growth for them. According to CEO, Pierre van Rensburg, “the bold R 4 million investment in the cheese factory at the plant will create a further 40 jobs at a time when many people have been laid off and job creation is an absolute imperative for business."

"We never lose sight of our responsibility to the community and this initiative again allows us to create employment opportunities and hope for more families in the region.” He went on to say that “cheese is a natural extension of our existing operations and product offering and, we are now able to produce quality gouda and cheddar for distribution through retail stores in the region. We plan to add Mozzarella at a later stage”. The cheese factory uses about 700 000 litres of milk per month which equates to a production capacity of 7 tons of cheese each month. The fac-

tory is expected to be operational by end November. Sundale has also received the much coveted quality seal of approval from Woolworths. Their traditionally churned butter is now available to discerning shoppers nationwide under the Woolworths label. Sundale remains the largest employer at the East London IDZ (ELIDZ) and is a key player in the regional economy. Their products are available throughout the Eastern Cape in chains and labels including SPAR, Shoprite , Ina Paarman and Woolworths. Enquiry no: 29

Fresh resolve for supply chain game

t was another exceptional show of skill by members of Imperial Logistics Group Company Resolve Solution Partners during the final instalment of The Fresh Connection supply chain challenge in South Africa. This is the second well-deserved win for Resolve since the game’s introduction to South Africa five years ago

The Resolve team from left: Yusuf Patel, Lomé Diederiks, Selby Dyamond, Henk van Niekerk. by SAPICS (the Association for Operations Management of Southern Africa). Over six weeks, teams representing 30 countries from more than 100 businesses compete in this annual cyber supply chain game, cited as one of the leading industry learning tools. Resolve’s unrelenting squads took first, third and fourth positions in the South African leg of the competition, and surpassed expectations on the international front – taking ninth spot and ranking 44th out of 127 teams. Teams Deloitte Consulting and Beckman took second and fifth positions respectively. Named after the virtual juice-producing company that teams aim to salvage, The Fresh Connection tests the skill and endurance of participants, managing complex supply chain scenarios that they are likely to encounter in real life. “The game aims to promote critical thinking, scenario modelling and collaboration,” explains Resolve consultant and winning team captain Yusuf Patel. “Lacking any of these factors make it challenging to grow a business sustainably and holistically.” Consumers don’t necessarily realise how complicated the mechanics that enable their daily convenience. “The variables at play – from production to packing to transport – are truly mind boggling,” he says. “Supply Chain Management (SCM) can be seen as the glue that binds these variables. The art of SCM, however, is joining these pieces to create win-win relationships for everyone involved – from the farmer to the customer.” Effective communication and collaboration, Patel explains, are essential ingredients for a high performing supply chain. It’s these ingredients that took the team to triumph this year. Though a simulation, the concepts and principles of The Fresh Connection are designed for application to real-world supply chains – making it an excellent learning tool for novices and professionals alike.

Enquiry no: 30

November / December 2015

COMPANY & PRODUCT NEWS

EC Industrial & Business News

Biggest leap in efficiency since the inverter compressor

aikin Europe has made a huge advance in climate control efficiency with the VRV IV heat recovery system. This complete building solution is up to 28% more efficient than the previous generation of VRV, is more flexible and can be installed faster than any other heat recovery system. VRV IV heat recovery integrates multiple climate control systems, recovering “free” heat from areas requiring cooling and using it to heat other areas and provide hot water. It delivers optimal comfort for commercial buildings, with very high efficiencies (COPs up to 10) as well as lowering energy costs and CO2 emissions. The three-pipe system features three revolutionary innovations:

Fit-for-purpose optical sensing solutions

he ability to accurately measure over both short and long distances is critical in sensing applications. Leuze has leveraged technology to enable customers to achieve this no matter the parameters. Two types of Leuze Optical Distance Sensors are available – one using laser or LED light and the other using ultrasonic technology. Sensors that use laser or LED light are able to quickly and precisely measure distances on a wide range of materials, even at extended ranges. The Leuze product line-up caters for varying applications and includes a basic laser distance sensor with a measurement range from 20 mm to 500 mm. This compact sensor, the Leuze ODSL 8, is in a compact metal housing and supplies reflection-independent distance information. The Leuze PDSL 9 sensor enables accurate measurement even under difficult conditions including glossy objects. Suitable for large measuring distances, from 60 mm to 25 000 mm, the Leuze ODS 96B optical distance sensor is extremely robust. The sensor can operate in

Variable Refrigerant Temperature technology and continuous heating during defrost, for improved efficiency and comfort; and the VRV configurator, for faster installation. VRV IV heat recovery systems lead the way in design and installation flexibility, through new and unique single and multi-port BS boxes, which also make systems faster to install and are quieter than ever before, making them perfect for sensitive areas such as bedrooms. Available in the second half of 2014, Daikin’s VRV IV heat recovery delivers 360° efficiency, with the best operational efficiency on the market and by being the most efficient in design and installation Enquiry no: 31 available.

fast, standard or precision mode depending on the application requirement. Achieving maximum precision at long distances can be done using the Leuze ODSL 30 sensor which has a measurement range up to 30 metres, and in applications with bright objects as far as 65 metres away. Ultrasonic technology is most advantageous where there is limited light and using Leuze Ultrasonic Distance Sensors it is possible to reliably detect even partially or completely transparent objects. Measurements can also be done in dusty, hazy or humid environments. These and other Leuze Optical Distance Sensors are available from Countapulse Controls. Enquiry no: 32

Electromagnetic drives

n addition to importing a range of electromagnetic drives exclusively from Aviteq of Germany, specialist vibrating equipment supplier Joest Kwatani also supports its range of locally, in-house manufactured SFH electromagnetic super feeder drives. Kim Schoepflin, managing director, Joest Kwatani, says that the company has built its reputation on developing an in-depth understanding of its customers’ specific application needs, and this has ensured that customised solutions which reduce downtime are provided. The SFH range of electromagnetic vibrating drives is designed for feeding bulk materials at a controlled rate from stockpiles and hoppers to bulk materials handling equipment such as belt conveyors, crushers

and screens. Joest Kwatani attained this product range through its acquisition of Lockers Engineers over two years ago. “These are designed for use in medium to heavy applications such as quarries, coal plants, steel works and the chemical and food and beverage industries, as well as food-processing plants,” Theresa Walton, General Manager: Service, Joest Kwatani, says. “The Aviteq range of electromagnetic drives is particularly suited to standard volumes where a high dosing accuracy is required,” Walton adds. Joest Kwatani has been appointed the exclusive distributor for Aviteq, formerly AEG.

Enquiry no: 33

PE company leader in local and African markets S outh Africa, Africa and Global Export markets have opened up for solar photovoltaic power installations. The recent depreciation of the rand, which has made South Africa companies more competitive, combined with this ISO 9001 certification and proven track record, is making PiA Solar SA (PTY) Ltd. a sought-after solution for the supply and installation of solar mounting solutions, according to cofounder Colin Muller. Solar tracking systems increase the output of solar installations by ensuring that the panels are working at optimum efficiency throughout the day by following the sun. Port Elizabeth-based PiA Solar has developed both the solar structures and the software for the tracker, which supports solar panels. This is the only South African designed and manufactured product which has been selected for the South

Dr Mark Bodley of BMTRADA and Colin Muller CEO of PiA Solar SA African REIPPP projects. The first solar farm using the system is operating at the CSIR in Pretoria. With PiA Solar’s recently awarded projects of 90MW in De Aar and 86MW in Prieska, the company is now

one of the largest suppliers and installers of solar structures in South Africa. It is installing around 9 000 solar panels per day on two sites, and will soon pass the one million mark. Benefits to the economy of the solar roll-out are far-reaching, according to Muller and the company will supply around 10 000 tons of locallyproduced steel, this year, for the solar farms it is currently building. “But, our greatest pride is that during the national economic slowdown PiA Solar has created more than 10 000 man months of employment, of which more than 8 000 months has been in normally disadvantaged rural areas,” he says. The Competitiveness of the renewable solar energy market makes it imperative that new installations are as efficient as possible and the innovative PiA Solar tracker perfectly fills that gap.

Enquiry no: 34

November / December 2015

COMPANY & PRODUCT NEWS

EC Industrial & Business News

Dozer blade protection

Sophisticated valve designs for filling and dosing

leverly designed modern valves have now become an essential component of numerous filling and dosing processes. GEMÜ offers its customers a wide range of solutions for carrying out such challenging tasks. The type of valve and actuator must be matched to the right body material and selected based on the required dosing accuracy, the type of media in use, the aggregate state and the quantity that will need to be dosed or filled. The valve that is selected varies greatly depending on the particular requirements that it must

fulfil: Whether dosing liquid or powdered colouring pigments in the concrete or textile industry, dosing chemicals for use in water treatment and battery production, or dosing aromas or additives. GEMÜ also offers its customers solutions that are suitable for dosing gases, such as the GEMÜ 554 globe valve or the GEMÜ 660 diaphragm valve for filling processes. The switching speed is another key variable that needs to be taken into consideration. Valves in the GEMÜ iComLine series are used primarily in processes in which having an adequate resistance to media is just as important as the dosing output. The GEMÜ SonicLine flowmeter, which takes fully contactless ultrasonic measurements, is another highlight of the product range. An integrated batch control function can be set to actuate the relevant valve. Offering not only a broad product range but also the GEMÜ modular system means that customers can choose from a wide Enquiry no: 35 variety of options.

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Sales Enquiries George Factory Tel: 044 874 0756 Fax: 044 874 4547 Email: mhdgeorge@telkomsa.net

e v e lop e d specifically for Cat D10 and D11 track-type tractors, the new Cat High Abrasion Cast Cutting Edge System is built specifically for extreme, high abrasion pushing applications with low to moderate impact, moving more material with less machine downtime, shift after shift. The system is designed for fitment on Cat universal and semi-universal blades. “The high abrasion end bits are now married up with complementary cast high abrasion cutting edges, a new development from Caterpillar,” com-

ments Barloworld Equipment group product specialist, Deon Delport. (Barloworld Equipment is Caterpillar’s southern African dealer.) Typical abrasive pushing applications include feeding a shovel, stockpiling, or maintaining a pit floor. In these applications, end bits are designed for half the life of the reversible cast cutting edges. Designed for longer life, Caterpillar’s new high abrasion cast cutting edges and end bits provide up to 40% longer wear life when compared to the Cat Extended Wear Life (EWL) ground engaging tool system. A new edge measures approximately 40 cm (16 inches) in width with

a thickness of 50 and 80 mm for Cat D10 and D11 systems, respectively. The edge should be regularly monitored and flipped once it reaches approximately 34 cm (13,5 inches). Then at approximately 28 cm (11 inches) the edge is due for replacement. “Excess wear on the base edge could lead to premature cutting edge breakage, which is why it’s important not to exceed 7,5 cm (three inches) of wear per side,” adds Delport. “Adopting this practice will ensure maximum wear life performance and contribute towards lowest cost production.” Enquiry no: 36

MAP solutions for poultry

s poultry becomes an increasingly important protein source, the supply chain is coming under rising pressure to deliver fresh poultry from producer to retail fridge. Consequently, the poultry industry has to ensure that product quality is paramount every step of the way. One of the most effective ways to minimise the risk in the supply chain is to ensure that the cold chain is not broken so that the product reaches the retailer in the best possible condition. The next challenge is prolonging shelf-life and preventing the fresh product from showing discolouration which puts the retailer at risk. This problem can be addressed with MAP, or Modified Atmospheric Packaging. MAP can extend product shelf-life easily and economically – and without the need for vacuum packaging, artificial preservatives or

freezing, by employing the properties of specific gases or gas mixtures to slow down those decay mechanisms that have the dominant effect on packaged food products such as bacterial action, oxidation, enzyme action, mould growth or the accumulation of metabolic by-products. Under some conditions the shelf-life of chilled poultry is determined by its pH which should be ideally between 5.6 and 6.4 depending on bird species. As with other fresh foods, the spoil-

age of chilled poultry stored aerobically is largely due to growth of pseudomonads, especially Pseudomonas fluorescens, P. Putida and P. fragi. When these organisms reach populations of a 100 million cm², an ‘off’ odour can be detected. Carbon dioxide is an effective inhibitor of aerobic spoilage bacteria in poultry. Studies show that portions of fresh chicken under an atmosphere of 25% carbon dioxide, balance nitrogen could last for 10 days at 1-2° Celsius in trays with non-permeable film without developing off odours. As there is still a possibility of Clostridium botulinum growth at 3,3° Celsius in a MAP atmosphere, it is vital that the product be kept at 1-2° Celsius. Afrox has developed an extensive range of quality gases and gas mixtures that cover all current MAP processes, called FoodFresh. Enquiry no: 37

New relative humidity hygrometer

Purpose Design Fire Door

ichell Instruments, represented in South Africa by Instrotech – a Comtest Group company - has announced

Allow us to help you manage the delicate balance between input and output South Africa’s energy resources are limited and yet demand for industrial products continues to rise. Managing costs and still meeting output targets can be a ﬁne balancing act. Talk to one of our Energy Advisors today and let us assist you in devising the most effective energy plan for your business. Call our Eskom Contact Centre and request a call from an Energy Advisor on 08600 37566. For more information go to www.eskom.co.za/idm

Eskom Holdings SOC Ltd Reg No 2002/015527/30

the unveiling of the MDM25, a new portable relative humidity hygrometer, which replaces their model DM509. The device is a hand held, battery-operated meter and is available with five different types of probes. The MDM25 is ideal for several testing and inspection applications as it shows temperature as well as relative humidity values. The highly stable sensor, based on polymer present in the device, quickly responds to the changes sensed in humidity and a thermistor measures the optimum temperature. Additional derived parameters from humidity and temperature include dew point, wet bulb temperature and absolute humidity. The MDM25 hygrometer can

be used as a reference device that is used with humidity generators during a RH probes validation or calibration. RH probes are widely used by pharmaceutical companies, laboratories, and manufacturers of semiconductors. A secondary reference is used while calibrating together with a humidity generator, like the Michell S503. The MDM25’s display orientation can be inverted and can easily be read when the fixed probe is inserted into the Enquiry no: 38 S503.

Mohlaleng_2582_E

November / December 2015

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School of concrete technology prepares for busy 2016

he 2016 Education Programme of the School of Concrete Technology (SCT), operated by The Concrete Institute, is now available. John Roxburgh (pictured), lecturer at SCT based in Midrand, says the need for skills upliftment in the construction industry has never been more vital as South Africa prepares for the long-awaited roll out of tenders in the Presidential Strategic Infrastructure Projects (SIPs) in 2016. Training courses offered by the SCT are aimed at industries such as: Ready-mix concrete; Admixtures; Testing laboratories; Construction and civil engineering; Mining; Aggregate

“While enrolments are still open for January 2016 for those who qualify, it is recommended that students wishing to enrol for the 2018 Advanced Concrete Technology course use 2016 to complete the SCT41 and SCT42 Concrete Technology and Construction correspondence courses. Passing these courses will not only ensure that the student meets the entrance requirements for the ACT course, but the training is also excellent preparation for the ACT course,” Enquiry no: 39 Roxburgh adds.

Contact Cheryl Murphy Tel: 031 266 7511 Email: cheryl@mediaevents.co.za

SAPMA again urges govt action

he SA Paint Manufacturing Association (SAPMA) has again urged the government to ban the use of methanol in the manufacture of hazardous lacquer thinners which is freely available to the general public from paint retail shelves. Deryck Spence, executive director of SAPMA, at a recent meeting with Ramsook Loykisoonial , the Department of Health (DOH) Director General, in Pretoria, urged the the DoH to take heed of the fact that methanol was significantly more dangerous when consumed by humans than leaded paints, for which controlling legislation had been approved by

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government for many years. “SAPMA also pointed out that lacquer thinners, with its lethal methanol content, is often stored in plastic bottles in domestic garages, and could easily be mistaken for drinkable water by children,” he explained. Spence said as much as 45% of methanol formed part of the lacquer thinners formula, particularly because it was cheaper than conventional solvents. “SAPMA told the DoH that we appreciate the difficulty and time required to have the substance officially placed on the Hazardous Susbstance list so we urged the department, in order to protect our

HIGH IMPACT TRAFFIC DOORS

children, that special warning labels be made compulsory on lacquer thinners sold through retailers to alert the public and parents in particular about the deadly methanol contained in the bottle. SAPMA also asked that the government made special childproof caps compulsory on lacquer thinners bottles - some of our members have already voluntarily introduced this type of bottling.” SAPMA asked the DoH to officially place on record that the association and its members would not accept responsibility should any fatalities occur through the accidental drinking Enquiry no: 40 of lacquer thinners.

GENERAL PURPOSE STRIP CURTAINS WELDING AND SAFETY SCREENS HIGH SPEED ROLL UP AND FOLD UP DOORS

Authorised distributor for hydraulics components manufacturer

ydraulic and Automation Warehouse (HAW) has concluded an agreement appointing the company as an Authorised Distributor for Salami in sub-Saharan Africa. Salami’s renowned hydraulic gear pumps, motors and manualoperated mobile control valves will be available to the region’s hydraulic industries, with full backup and aftersales support. “Salami hydraulic components have an established reputation across the globe as a top-class brand with a wide

range of products that introduce costeffective, efficient and reliable performance in fluid power applications,” explains Wynand Kellerman, General Manager, HAW. “We’re excited to add Salami to our list of available products.” In the valve category, the agreement includes distribution and support of Salami monoblocks; sectional and load sensing valves; and electronic load sensing systems. The monoblock and sectional valves are characterised by very low leakage between

spool and body and excellent metering characteristics. The spools are fully interchangeable. The range of Salami electronic load sensing systems are a highly efficient solution that reduces power consumption, has a high control capacity and supports simultaneous operation of more than one actuator without interaction. The range of gear pumps and motors includes products manufactured in both cast iron and aluminium alloy. HAW is a Hytec Group Enquiry no: 41 Company.

A network of agents throughout South Africa ensures excellent technical and installation support, and quick delivery times. Coralynne & Associates +27 (011) 849 3142

production; Materials; Related industries such as formwork, precast concrete, concrete products, and concrete production machinery; and The increasingly popular decorative concrete market. The SCT will present “the pinnacle in concrete technology education”, the Advanced Concrete Technology (SCT50 ACT) diploma in 2016 and then again in 2018. This internationally acclaimed qualification is presented by the SCT and examined by the Institute of Concrete Technology in London.

011 452-8723 021 551-5076 KWAZULU-NATAL: 0 8 6 1 0 3 3 3 0 3 PORT ELIZABETH: 041 487-2525 www.apexstrip.co.za JOHANNESBURG: CAPE TOWN:

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Equipped for parting and grooving

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Issue 70 - November / December 2015 1

Imagine a machining process where tool life is long and machine stoppages are few. That is now made a reality with tools equipped with over- and under coolant. The coolant, delivered through the tool right to the cutting zone, breaks the chips with perfection. As both chips and temperature are controlled you can speed up your cutting data while still getting excellent surface finish. For the most perfect parting and grooving with coolant in action, switch now. Switch to CoroCut® QD or CoroCut® 1-2. www.sandvik.coromant.com/make-the-switch 64 Jet Park Road, Jet Park • PO Box 25038, East Rand, 1462 Branches: Durban, Port Elizabeth, Cape Town, Vaal Triangle Direct Sales: 0860 101 008 Fax: 0860 101 006

EC municipality green award

amdeboo Local Municipality in the Sarah Baartman District is the Eastern Cape’s top green municipality for 2015, beating five other local municipalities and taking the coveted award as well as a R500,000 cash reward. The announcement was made by MEC for Environmental Development, Environmental Affairs and Tourism Sakhumzi Somyo recently.

The award is made to the municipality which has done the most to build capacity, raise awareness and sustain best practice around waste and broad environmental management. Areas which are assessed, include sustainable energy and conservation, waste management, greening, landscaping and beautification, public participation and community empowerment, and leadership and institutional arrangements. The Camdeboo Local Municipality follows in the auspicious footsteps of previous winners such as the Nelson Mandela and Buffalo City metropolitan municipalities which were placed second and third respectively in last year’s national competition. As the Eastern Cape’s top green

municipality, Camdeboo Local Municipality also goes through to the national competition which takes place later this year. Somyo says that municipalities play a “really important role in sustainable development”. “They have the responsibility of ensuring a compelling environment for investment, sustainable livelihoods and prosperity and are key to supporting social, environmental and economic confidence in their municipal areas,” says Somyo. The Department provides financial support to some municipalities for waste management through the Extended Public Works Programme. The first and second runners-up are Mzimvubu in the Alfred Nzo District and Emalahleni in the Chris Hani District which received R300,000 and R200,000 respectively. The remaining finalists are Senqu in the Joe Gqabi District, Emalahleni in the Chris Hani District, Amahlathi in the Amathole District, Mhlontlo in the OR Tambo District and Mzimvubu in Enquiry no: 42 Alfred Nzo District.

Integrated waste management plan improves service levels

esidents of the Nelson Mandela Bay Metro, Port Elizabeth, will have started noticing significant improvements to the waste management services of late as a result of the Metro’s Integrated Waste Management Plan (IWMP) project being undertaken by GIBB, South Africa’s leading black-owned engineering firm. According to Walter Fyvie, Environmental Scientist at GIBB, and Project Manager, completion is scheduled for late 2015. “The NMBM has prioritised waste management, and the four-year implementation process and was initiated by the City in 2011,” Fyvie said. The key objectives of the NMBM Integrated Waste Management Plan are to: improve future planning of waste infrastructure; provide an enabling environment for recycling; eradicate the need for fortnightly collection services; improve infrastructure management; reduce illegal dumping and finally to improve public perception

and awareness. “The implementation plan is at the heart of the strategy and details tasks and projects which NMBM will undertake in order to achieve these key objectives,” explained Fyvie. “The deadline for the National Waste Management Strategy targets is 2016, however many of these targets have proved unrealistic and beyond the

Maintain fuel additives - maintain diesel effect

November / December 2015

COMPANY & PRODUCT NEWS

uchs Lubricants has introduced a new range of Maintain coolant additives, brake fluids and fuel additives. Maintain Diesel Effect is a fuel additive for improving the properties of diesel fuel and can be used in all grades of diesel.

It contains metallic compounds that keep the fuel system clean and stabilized, and prevents the fuel tank from being contaminated by deposits and corrosion. It also maintains engine

reach of most authorities. The NMBM has however commenced implementation of the majority of the projects listed in their previous IWMP. Fyvie explained that, planning aside, implementation is where the real challenge lies for many local authorities. “Some of the national targets called for 25% of the waste stream to be diverted from landfill and 75% of rural households to have adequate collection services by 2016.”’ “Our experience in developing IWMPs for all tiers of government has meant that we are focused on producing plans which not only result in short terms wins, but achieve longer term, sustainable goals and result in compliance with the Act. We place great emphasis on communication and work-shopping within the process to ensure that the plan is not only achievable and realistic, but that officials are convinced of its credibility and take ownership of it,” he concluded. Enquiry no: 43

power while helping reduce fuel consumption and exhaust emissions, and maintaining the engine’s nozzle’s cleanliness and performance. “A contaminated nozzle constrain the fuel dosage which could result in reduced volume stream, spray expansion and engine power, as well as an increase in exhaust emissions,” said John Anderson, automotive OEM manager - Fuchs Lubricants South Africa. Enquiry no: 44

EC Industrial & Business News

Automatic transfer

ower management company Eaton has introduced two new automatic power transfer switches (ATS) that offer an easy and inexpensive way of implementing dual-source redundancy for new and existing IT and networking installations in Africa. The new ATS 16 and ATS 30 are custom made to provide greatly enhanced operational security by allowing equipment with only a single power input to be supplied from two independent power sources for local customers. This enables clients to ensure business continuity, resilience and uptime, even if one of the power sources fails. “In today’s IT environment where downtime and service interruptions can be very costly and disruptive, dual power source redundancy is highly desirable,” said Jaco du Plooy, PQ Product Manager at Eaton. “However, only advanced servers and networking products have built-in provision for operation from two power sources. We’ve therefore developed our new automatic transfer switches specifically to provide a straightforward and convenient solution to this problem. The switches are compact, affordable, easy to fit and they can be used with any sine-wave

power source.” Both new products occupy only 1U of rack space and provide fully automatic seamless switching between power sources. The ATS 16 is rated at 16 A and has two IEC C20 connectors for power inputs and eight IEC C13 plus one IEC C19 connector for power output to supported equipment. It incorporates, as standard, an LCD that provides metering and basic configuration capabilities. Meanwhile, the ATS 30 is the only 30 A automatic transfer switch on the market and uses hard-wired connections for both input and output. It also includes integral network facilities, available as an option on the ATS 16, and network connectivity allowing users to access, configure and manage the units from remote locations. Being in Africa since 1927, Eaton has release a series on custom made generations of products and solutions and the ATS 30 can also be paired with the third generation of Eaton’s rack based power distribution units (ePDU G3) to distribute power to multiple Enquiry no: 45 devices.

Machine automation controller

nswering the global trend, Omron have introduced their new NJ1 and NX7 machine controllers. This further expands the range of Machine Automation Controllers that are at the heart of the Sysmac Automation Platform. The release of NJ1 and NX7 enables a wide range of automation solutions from cuttingedge, advanced production systems to simple machines. The scalability of the machine automation controller range is further complemented by the new NJ1, the entry level Machine Automation Controller with up to two axes and fully compatible with NJ5/NJ3 Machine Automation Controllers. The NJ1 enables the Sysmac solution to fit in with existing production equipment. Sharing a common concept, dimensions, general specifications, and functions, the NJ1 is ideal for machines with or without a low number of axes. With architecture that can quickly incorporate the latest information communication technology (ICT), Sysmac offers a highly innovative manufacturing environment. It does this by creating a variety of application

functionalities with software and connecting their own and third party factory automation hardware and design tools such as 3D simulators. The NX7 is the flagship model which offers speed without compromising reliability. It provides the industry’s fastest processing speed thanks to the Intel Core i7 quad-core processor and large memory capacity. Focusing on the future of sophisticated production sites using IoT (Internet of Things), Omron has developed this integrated controller to provide users with scalability beyond the framework of previous controllers and PLCs. The starter kit includes the industry’s fastest Machine Automation Controller, the NX7 and NJ1 basic machine controller. Enquiry no: 46