Kzn industrial & business news issue 96 by The Media & Events Company

ISSN NO: 1562 -5702

Flexibility leads to growth

January 2016 R20.90 (incl. VAT)

urban based flexible packaging specialist, Afripack, has officially joined the global network of Constantia Flexibles, the European based, and world’s fourth largest flexible packaging and labels company. The acquisition was successfully completed at the beginning of December, after receiving approval from the relevant anti-trust authorities. The finalization of the acquisition was speedily followed by an “on board” event at the Pinetown plant, planned to welcome the 800 Durbanbased employees of Afripack to the Constantia Flexibles family and begin to integrate them into the Constantia Flexibles ethos of “People, Passion, Packaging”. “According to CEO Alexander Baumgartner, who was present at the event “We want to integrate Afripack into our group as quickly as possible. This is not just operational matters but also branding, corporate values, as well as health and safety standards.” Constantia Flexibles is a recog-

Sealing the deal, are (from left to right) Friedrich Humer, James Hynd and Alexander Baumgartner nized player in the international market, with its headquarters in Vienna. The company currently boasts close to 50 plants in over 20 countries and employs close to 10 000 people in its operations. Annual sales were close to €2 billion in 2014. Afripack is a truly local company,

boasting a total of 6 plants. Three of these are in Durban, one near Johannesburg, one in Kenya and one in Mauritius and the company employs a total of 1 150 employees. Annual sales are in the range of R1.5 billion rand. “We are entering a market with

tremendous potential and both companies will strengthen our ties to our blue-chip, multinational customer base,” said Friedrich Humer, Executive Vice President Food Emerging Markets of Constantia Flexibles. “We look forward to joining forces with Afripack’s dedicated workforce and strengthening our footprint in Africa.” “Why did we buy Afripack? Quite simple – Africa is a growth market of the future and Afripack offers the perfect platform to expand in the Sub-Saharan region. We were also very impressed by the strong entrepreneurial management team.” According to Hummer, consumption of flexible packaging products in Africa is forecast to continue to grow at a higher rate compared to Europe. Strong growth in flexible packaging is supported by recent and expected future investments by multinationals, a growing middle class, expansion of organized retailing and urbanization. In addition, Africa has a large and young population, where more than 40% of the population is under 14.

and job creation. Currently, access to finance and skills have been identified as the primary constraints for many existing and emerging black industrialists. Government has indicated that more initiatives and incentives need to be put in place to help develop and create black industrialists in the country,” adds Marlie. The Department of Trade and Industry (dti) is set to launch the BIP programme in early 2016, as well as provide more details on the programme. With the recent introduction of

the new Broad-Based Economic Empowerment codes, Government intends to adopt a focused approach to support black industrialists in a bid to enhance South Africa’s industrialisation efforts. On 4 November 2015 the South African Government Cabinet approved the BIP programme which is a key component of the dti’s Industrial Policy Action Plan. The BIP programme will form stakeholder relationships with multi-corporations, commercial banks, Development Finance Institutions and State-owned enterprises - all

Inside Economic benefit of nuclear power in Durban - page 3

Motors, Drives & Transmissions - page 7

Disaster Management, Security & Fire Protection - page 8 Education, Training & Social Development - page 9

continued on page two

Impetus for job creation and industrialisation

outh Africa’s Black Industrial Programme (‘BIP’ or ‘the programme’) will boost transformation and provide the impetus towards job creation and industrialisation in the wake of the current economic climate, says PwC. ”There is a compelling need to increase the number of black industrialists, in particular entrepreneurs in the mainstream economy,” says Tapie Marlie, Partner in PwC’s Incentives Practice. “The BIP will advance the Government’s key objectives of industrialisation, skills development

Issue no. 96

with a common goal of assisting black industrialists towards accessing capital markets and growing in the sectors that they operate in. According to the dti’s announcement of the programme, black industrialists refers to black people who are directly involved in the origination, creation, majority ownership (≥ 50%), management, control and operation of industrial enterprises that derive value from manufacturing goods and services. Targeted beneficiaries include established industrialists with extencontinued on page two

Occupational Health & Safety - page 10 Industrial Cleaning page 11

Company & Product News page 12

January 2016

news

KZN Industrial & Business News

Update on TNPA’s 100% locally manufactured workboat

ignificant progress has been made on local construction of the INYOSI workboat that will support Transnet National Ports Authority’s new R889 million ILEMBE trailing suction hopper dredger when she gets to work dredging South Africa’s ports early next year. Carl Gabriel, head of TNPA’s Dredging Services Division, said: “The combination workboat/hydrographic survey boat is being built by Nautic Africa in Cape Town, as part of the supplier development programme for the ILEMBE dredger contract which was awarded to Royal IHC in Rotterdam, The Netherlands.” During November Nautic Africa celebrated a milestone with the relocation of the INYOSI’s hull from a separate site to the company’s premises to enable the wheelhouse to be attached.

The hull was built elsewhere to avoid contamination between its steel structure and the aluminium of the wheelhouse constructed at Nautic Africa’s premises. Nautic Africa sourced the aluminium for the wheelhouse from a supplier in Pietermaritzburg, KwaZulu-Natal. The engine, which was also 100% locally manufactured, was supplied by Caterpillar Marine Power. TNPA has a dredging fleet replacement programme underway which is in excess of R2 billion. This programme is an integral part of Transnet’s Market Demand Strategy – now in its third year - which aims to enable the effective, efficient and economic functioning of an integrated port system with the infrastructure and capacity to promote economic growth and contribute to job creation. A team of sixty people has been involved in

Growing flexible packaging It has 15% of the global population, but close to a quarter of the world’s under14s. Between now and 2050, the population of Africa’s cities is expected to grow by almost 900 million people. The company felt this was the perfect move to be in the ‘right place at the right time’ to capitalize on this potential. Multinational customer production presence in South Africa is also growing. Recent public announcements of planned investments in South Africa by multinational customers of Constantia Flexibles, including Unilever, Nestle, and P&G amount to several hundred million dollars. Afripack has strong market position with key accounts like Unilever, Mondelez, Coca Cola, as well as local champions such as Tiger. ‘In short, Constantia Flexibles believe strongly in the future of Africa as a growing market for flexible packaging, presenting great opportunity for growth.“ He concluded. The existing management team of Arnold Vermaak and James Hynd will remain in the business, both as shareholders and in their current positions. Constantia Flexibles is already represented in South Africa with a site in Johannesburg, which produces labels for international drinks manufacturers. Some 100 employees work at Enquiry no: 2 the site. continued from page one

the production of the 11 metre workboat – 25 people on the design and 35 on the construction.

Enquiry no: 1

LEADING MANUFACTURERS OF LIGHTING POLES AND LIGHT FITTINGS

for infrastructural and residential developments.

Black industrialisation sive experience, operations, and track records in their respective industrial sectors who require support to expand their operations and/or improve their business efficiencies. Also included are emerging new black industrialists in pursuit of starting a new business or taking over brownfield projects. The BIP will target priority sectors and will include and increase the participation of black industrialists. “The ultimate aim is to enhance job creation which is line with the government’s National Development Plan of 2030.” The BIP programme is also aimed at providing a complete suite of incentives and other business support. With on-board support from various interested stakeholders, the programme package will include, amongst other things; investment grants and equity loans for acquiring, constructing, expanding or rehabilitating plants; working capital support via low-interest concessional loans; incubation and mentorship support; the creation of a portal for networking and match making; a joint venture support package consisting of an investment grant and an equity loan; funding of feasibility studies, licenses and quality assurance standards on a cost-sharing basis and export support in the form of export insurance funding and market access support.

range of superior lighting products locally, for distribution nationally and internationally.

SERVICE SERVICE

The company’s mission is to design and manufacture a

DESIGN

of lighting poles and acrylic post top lighting fixtures.

DESIGN

Voltex Smart Solutions (VSS) is a leading manufacturer

QUALITY QUALITY

continued from page two

• Street Light Poles • High Masts • Transmission Line Poles • Traffic Signals Poles Lighting Structures is the leading supplier of masts for high mast lighting in South

• Lightning Conductor Poles

Enquiry no: 3

P O Box 1322 Wandsbeck 3631 Tel: (031) 266 7511 Fax: (031) 266 7514 Email: editorial@mediaevents.co.za www.mediaevents.co.za Managing Director: Janet Coom Editor: Jacqui Harris Email: editorial@mediaevents.co.za Sales & Marketing Manager: Cheryl Murphy Email: cheryl@mediaevents.co.za Any news items, press releases, articles and photographs relating to business and industry in KwaZulu-Natal are welcome. All contributions will be considered for publication.

Africa and other African countries and fabricates masts for special applications and has successfully completed numerous

Disclaimer: The editor and management of KZN Industrial & Business News make every effort to ensure the accuracy of the contents of this publication. However, no warranty is made and no responsibility will be borne by the editor or management of consequences of any actions based on information published. The views and opinions expressed in this publication do not necessarily reflect those of the editor and/or management.

installations throughout Africa.

www.voltex.co.za

January 2016

news

KZN Industrial & Business News

Economic benefit of nuclear power to Durban

uclear Africa CEO and Nuclear Physicist, Dr Kelvin Kemm addressed business leaders at the Durban Chamber of Commerce on the positive impact that nuclear technology and power will play in South Africa’s economy and power generation capability. Kemm believes that South African companies are already well positioned to benefit from the nuclear power programme and will directly benefit from the government’s target of at least 50% of the content being produced and procured locally. This in turn will result in increased job opportunities and develop a legacy of scientific development within our schools and universities according to Kemm. “South African companies are already producing goods and services that are of a world-class standard, and should be ready to take part in this massive programme,” he says. Regarding power production and

the benefits that accrue from nuclear power, Kemm states that “A piece of uranium the size of an egg contains enough nuclear energy to supply the electricity needs for the entire lifetime of one person. This is millions of times more energy than is contained in a similar size lump of coal, or in a cupful of petrol.” “South Africa is already a nuclear powered country,” states Kemm. People often forget about the critical role that the Koeberg Power Station in Cape Town plays, supplying the Western Cape with nearly 50% of its power. “If Koeberg were a coal-fired plant, it would use six train loads of coal per day, but in fact it uses only one truck load of nuclear fuel per year." Speaking on local capability Kemm contends that South Africa has the skills required with nuclear professionals as competent as anywhere else in the world. He believes that an investment

in a nuclear power plant will create greater opportunities for South Africans to study nuclear sciences, developing a legacy of advanced scientific development in schools across the country. Regarding the cost of the programme, Kemm doesn’t believe the trillion Rand figures being used are correct and contends that an amount of R500 to R650 billion is more realistic. The cost of power production is also important to consider. While there is a large initial capital outlay, nuclear power plants such as Koeberg, produce electricity which is cheaper than electricity produced by the large coal-fired plants and considerably cheaper than wind or solar generated electricity. Nuclear power plants of the future will also produce electricity cheaper than coal-fired electricity, with none of the emissions and therefore no carbon footprint. Kemm underlines

that this was an original design criterion. “No scientist or engineer would ever have started designing a nuclear power plant without having the final selling price of the electricity defined as an integrated element of what one calls the design envelope,” adds Kemm. “Nuclear power for a country like South Africa will, and must, play a critical role in the country’s economic and social development.

The building and development of nuclear power plants in South Africa will not only secure South Africa’s energy future but generate thousands of jobs, develop a highly specialised technical skill set and stimulate further interest in the sciences. Furthermore, it will generate a legacy of employment, skills development and science focused education; something South Africa desperately needs,” he concludes.

Enquiry no: 4

Durban’s first 5-Star Green Star SA rated development

landmark new R157 million green office development by Growthpoint Properties in Umhlanga’s booming Ridgeside precinct is nearing completion and has become Durban’s first 5-Star Green Star SA rated building. Construction on the P-Grade (premium) 6,680sqm building, which boasts views of the Indian Ocean, began in June 2014, and was set to be complete by last December. Originally targeting a 4-Star Green Star SA office building rating, Growthpoint has been notified by

WHATEVER YOUR LOAD

Sauce Advertising 22320

RENT THE RIGHT SIZE RIGHT NOW

The multi-faceted handling capabilities of our equipment means that Linde machines are perfectly equipped for big jobs, small jobs, and everything in between. With our comprehensive logistical know-how, Linde has fast become the industry hallmark for superior quality, seamless functionality, and innovation. Available to buy, rent or lease on hire purchase, investing in any of our remarkably efﬁcient Linde family members is an investment in the future.

Linde Material Handling

For more information on Linde dealerships, products and services contact us on Tel : +27 31 716 7460 or visit www.linde-mh.co.za.

22320 KZN Industrial and Business News 200x135.indd 1

2014/05/14 2:56 PM

the Green Building Council SA that the development had in fact secured a 5-Star Green Star SA – Office v1 Design Rating. “This is a great achievement and will serve as a green building beacon in greater Durban and KwaZulu-Natal,” says Greg de Klerk, KZN Regional Head of Growthpoint Properties. "The five storey development was conceived as two corporate office buildings on a single four level basement and arranged around a landscaped forecourt.

Growthpoint’s building, dubbed Ridgeview, will be a multi-tenanted building,” he adds Rudolf Pienaar, Growthpoint Properties Office Division Director, comments: “Our Lincoln on the Lake and Mayfair on the Lake office buildings in the Parkside precinct of Umhlanga New Town Centre were pioneering green building developments in the Growthpoint portfolio. We now have 23 Green Star SA rated buildings in our portfolio countrywide and several more under Enquiry no: 5 development.”

January 2016

news

Expo highlights Operation Phakisa’s offshore opportunities

ith signs of renewed W momentum in the Government’s oceanic economy

initiative, Operation Phakisa, local industry attention is focusing on off-shore oil, gas, energy and related maritime opportunities opening up along South Africa’s extensive coastline. Two major co-located trade exhibitions – Oil & Gas Africa 2016 and Maritime & Offshore Marine Africa 2016 – provide a perfect platform to showcase products and services, and build business networks in these sectors. The exhibitions form part of the five-in-one Cape Industries Showcase which takes place at the Cape Town International Convention Centre from 13 to 15 July 2016. “These two exhibitions provide an effective, versatile networking platform and product showcase for all companies and stakeholders exploring business opportunities through the South African

Government’s Operation Phakisa initiative,” says show organiser John Thomson. “Operation Phakisa aims to leverage multiple opportunities from South Africa’s strategic global location and extensive coastline. Its potential value has been estimated at R177-billion by 2033, and over 130,000 jobs will be created.” Now in its seventh year, Oil & Gas Africa is the largest and only supply chain and engineering exhibition covering the Afrocentric oil, gas and energy industry. The Cape Industries Showcase (CIS) combines the Maritime & Offshore Marine Africa Expo, the Oil & Gas Africa Expo, the Cape Logistics expo, the Refrigeration and Airconditioning Expo and the Empowertec Cape SME Expo in one co-located event at the Cape Town International Convention Centre, from 13 to 15 Enquiry no: 6 July 2016.

Becoming global contact centre destination

he Contact Centre and Business Process Outsourcing (BPO) industries in Durban continue to grow at speed, creating local job opportunities by attracting local and international investors. The city of Durban can rightfully claim its position as one of the leading BPO locations in South Africa. This is according to Johann Kunz, Managing Director of WNS South Africa, the local arm of global business process outsourcing firm, WNS. “With its skilled talent pool, first-rate infrastructure and central location,

Lifting in Explosive Environments

KZN Industrial & Business News

Durban also has the potential to be a leader in the international contact centre industry,” he adds. Having the second largest business and industrial base in the country, WNS identified Durban as a strategically suitable location to open its sixth South African delivery centre, located in the River Horse Valley Business Estate. “We envision our new Durban delivery centre to be a catalyst for job creation, skills development and economic growth within previously disadvantaged areas of the region.

We have already created 400 jobs after opening our doors and aim to increase this to over 1000 new job opportunities in the next 12 months,” says Kunz. Kunz adds that Durban has carved out its own speciality within the local contact centre industry; namely, delivering outbound and IT interactions. Tebogo Molapisane, CEO of South African BPO industry body, BPESA, says that after more than a decade in operation, the South African BPO industry is maturing to offer a range of business process solutions. “The industry has also been identified by government as a priority sector and key contributor to economic growth,” he adds. Business Process Outsourcing (BPO) involves contracting a third party provider to take over the operation of a particular company’s business functions with the aim of being more efficient. These functions, which include customer interaction services, among other processes, are often delivered from another country. “The BPO/Contact Centre industry currently accounts for over 215 000 jobs across the country, with approximately 26 500 of those servicing international markets. This figure is expected to grow significantly over the next few years,” says Molapisane. Enquiry no: 7 .

Port authority completes Rollout of ‘smartPORTS’

ll eight commercial ports across South Africa’s coastline are now using Transnet National Ports Authority’s new R79 million web-based Integrated Port Management System (IPMS), following the rollout of the system to the Port of Richards Bay late last year. TNPA began registering Richards Bay port users onto the IPMS network from 23 November 2015. The MS INSIGNIA passenger vessel was the first to be brought into the port on 26 November using the new ‘smartPORT’ technology. IPMS has been rolled out to the Ports of Durban, Cape Town, Saldanha, Port Elizabeth, Ngqura, East London, Mossel Bay and now recently Richards Bay over four months beginning late July 2015. The technology was developed by Navayuga Infotech, a company based in India, in collaboration with their South African partner Nambiti Technologies. The system replaces manual processes that were previously used for monitoring Marine Operations, Vessel Traffic Services and Terminal Performance and

enables key port operations to be managed online and in real time across TNPA’s eight commercial ports. Since IPMS was first introduced in July, more than 300 vessel agents have registered onto the system and more than 1600 vessel arrival notifications have been submitted across all eight ports. TNPA Chief Executive Richard Vallihu said: “We are extremely pleased to see the completion of this strategic project that aims to support the broader objectives of the Transnet Market Demand Strategy (MDS) – which is now in its fourth year – in terms of efficiency and productivity." "This journey began in 2008 and is the culmination of various feasibility studies where we identified the need for an automated and web-based system to improve port operations, strengthen efficiencies and enhance competitiveness.” Vallihu said the IPMS was benchmarked against Malaysian and Singaporean ports which were among the world’s most efficient. It is a ground-breaking initiative in that for the first time in the world a system such as this is integrated across multiple ports on a single platform. Richards Bay Port Manager, Preston Khomo, said: “Apart from a technological competitive edge, IPMS will bolster transparency and efficiencies in the port while enabling business continuity for our customers, visitors and general stakeholders.” Enquiry no: 8

New Year Specials 2016!

QC12Y-6mm X 3200mm HYDRAULIC GUILLOTINE Complete with E21 Controller and Ball Screw Backstops

WC67Y-63Ton X 3200mm HYDRAULIC PRESS BRAKE Complete with E21 Controller and Ball Screw Backstops

WC67Y-125Ton X 3200mm HYDRAULIC PRESS BRAKE Complete with E21 Controller and Ball Screw Backstops

In stock Durban Showroom

Contact our Durban branch: 074 055 9115/7 or email us: mylesc@wdhearn.co.za

January 2016

KZN Industrial & Business News

Strategic storage project

gramme in Durban. The programme aims to expand and enhance Vopak’s infrastructure to facilitate supply of South Africa’s increasing demand for petroleum products and thus improve the security of fuel supply and facilitate the Dick Meurs, Division President EMEA at Vopak; Erik import of cleaner fuels to South Kleine, Managing Director of Vopak South Africa; Simphiwe Africa. Mehlomakulu, Chairman of Vopak SA’s BEE partner, Reatile Vopak South Africa’s decision and Frits Eulderink, Chief Operating Officer of Royal Vopak NV to increase and enhance its fuel storage capacity at its Durban n November, Independent tank storage pro- Island View operations came in 2012 in the vider Vopak SA - a subsidiary of Dutch- wake of SA’s decision to realize Transnet’s based Royal Vopak, the world’s leading inde- New Multi-Product Pipeline (NMPP) between pendent tank storage provider and SA-based Durban and Gauteng. Reatile Chemicals – began operation of the The NMPP is designed to service the transfirst phase of its strategic expansion pro- port needs of refined petroleum products such

as petrol, diesel and jet fuel along the DurbanGauteng corridor. The coastal end of the NMPP is adjacent to Vopak’s Island View tank farm, thus enabling easy flow of fuel from the port via tanks into the pipeline. However, land availability in the Port of Durban is limited and the lateral expansion of Vopak South Africa’s facilities at the FarewellKing site was not feasible. Therefore, Vopak South Africa was forced to increase its storage capacity on the land that it was already leasing. By removing 19 existing small tanks and replacing them with eight larger storage tanks, built to Vopak’s international leading standards, the total storage capacity will be increased, in phases, to 234 200 cbm. Erik Kleine, managing director of Vopak South Africa, said: “We are successfully executing our growth strategy in South Africa and

Heavy lifts at SAPREF refinery

ohnson Crane Hire undertook the heavy lifts associated with maintenance work on two columns at SAPREF’s North Zone Unit during the biannual turnaround at the Durban refinery in 2015. The company also supplied 65 cranes, dedicated to general plant maintenance tasks, as well 14 additional operators to facilitate night shift works. Harry Haripursad, KwaZulu-Natal regional manager for Johnson Crane Hire, says the ability to manage multiple lifts simultaneously is a major differentiator for Johnson Crane Hire, and the company has a longstanding relationship with SAPREF, which he attributes to the provision of reliable lifting services of a consistently high standard. Johnson Crane Hire utilised its Liebherr LR-1600/2 to execute a number of heavy lifts as part of the repair work. This crane, only one of several large capacity crawler cranes operated as part of the Johnson Crane Hire’s fleet of crawler and lat-

tice boom cranes, has a SWL capacity of 600 metric ton. The single most challenging aspect faced was the extremely limited space available to both assemble and operate this huge crane. The assembly and operation of the crane within such constraints required skill, careful planning and attention to detail.

A specially constructed crane pad was built to accommodate the crane and facilitate the lifting activities. Crane assembly was over 11 days and the heavy lifts were completed in just over two weeks. A further 11 days were required to dismantle the crane. The first lift comprised the offloading of a new prefabricated ‘can’ section with a mass of 13 metric tons. The ‘can’ section was lifted into a temporary support structure that was specifically built for attaching the ‘can’ section to the existing top section of the column. The top section of the existing C 4101 column was removed and placed on top of the temporary support structure to facilitate assembly, alignment and welding. The corroded section was removed from the existing column and placed on the ground for subsequent removal by a 100 ton LTR 1100 hydraulic crawler crane, also supplied by Johnson Crane Hire. The newly constructed top, with a calculated mass of 143 metric tons, was lifted into position at a lift radius of 43 metres. Enquiry no: 10

Bridge City attracts investors

evelopment at Bridge City to the north of Durban is gathering momentum with the precinct not only emerging as a key investment location but also as a strategic regional precinct and transport hub. Brian Ive, a Development Executive at Tongaat Hulett Developments, said that a number of sales had been concluded recently and that construction of two of these developments was due to begin during the first quarter. Bridge City is being developed as the second leg of the Effingham Development Joint Venture Public Private Sector Partnership between the eThekwini Municipality and Tongaat Hulett. The first was the highly successful Riverhorse

Valley Business Estate. However, whilst the latter is primarily industrial with a single hospital, Bridge City is a mixed use development that will provide for light industrial use as well as accommodate medical, commercial, retail and residential elements. Ive said that the holistic planning of the area catered for each of these crucial elements and was expected to make a significant contribution to providing employment for and uplifting communities within the neighbouring Inanda, Ntuzuma and KwaMashu (INK) area. He added that, as the civils and services contract for the Business Estate had been completed, construction of new projects could now start. Bridge City is expected to mainly attract companies within the retail, residential, warehousing and logistics sectors due to its close proximity to major arterial routes and to the King Shaka International Airport. Major infrastructural upgrades that include construction of a half diamond interchange off the M25 that will provide dedicated access into Bridge City and to Phoenix Industrial Park and upgrades to the road network around Bridge Enquiry no: 11 City, will further enhance this.

safrench

will keep investing in new infrastructure to accommodate our customers.” He said the expansion project at Island View involved over one million man hours with no lost time injury. He added that the company’s stringent criteria concerning safety, health, environment and quality were in keeping with the highest standards. In addition to the expansion project at Farewell-King site, Vopak also has plans to replace tanks at its Fynn site at Island View. Tanks that presently have a total of 9 000 cbm capacity will be replaced with petroleum tanks that will have 64 000 cbm capacity for distribution locally and through the NMPP. At Richards Bay, Vopak is conducting a feasibility study for the construction of a multiprodEnquiry no: 9 uct chemicals terminal.

January 2016

news

KZN Industrial & Business News

Added benefits for temporary employees A

ccording to the Bargaining Council for the Civil Engineering Industry (BCCEI), recent amendments to the Labour Relations Act (LRA) and Basic Conditions of Employment Act (BCEA) will provide temporary workers with added protection and benefits. For employees earning less than R205 433 per annum the new amendments will afford them a three month period during which they are considered as temporary employees. At the end of this period they will be considered to be indefinite employees by both the temporary employment services (TES or labour broker) as well as the client (employer) for the purposes of the Labour Relations Act – see s198(1)(b)(i) and s198(2)(b)(ii) unless there is a legitimate fixed term contract.

It should be noted that the triangular relationship between the TES, the ‘employee’ and the client does not dissolve and neither does the commercial relationship come to an end after the three months. The commercial relationship between the TES and the client after the shift in liability will however need to be negotiated and it is clear from recent case law that if the terms of the new agreement infringe upon the rights of employees, it will not be binding and the courts will reject such an argument. Section 198 (4F) emphasises that after three months a TES employee must be treated in the same way as an equivalent employee of the client. The justifiable exceptions, as noted in Section 198D (2) of the law, could be based on:

(a) seniority, experience or length of service; (b) merit; (c) the quality or quantity of work performed; or (d) any other criteria of a similar nature (and such reason is not prohibited by section 6(1) of the Employment Equity Act, 1998 (Act No. 55 of 1998). In terms of Section 10 is it suggested that one week of remuneration per year of service should be paid to employees engaged in a fixed term contract for a genuine project that only kicks off after 24 months. This would need to be budgeted for by companies. An amendment of Section 198(3) explains that an employer may engage an employee on a fixed term contract or successive fixed

term contracts for longer than three months of employment only if the nature of the work for which the employee is engaged is of a limited or definite duration; or the employer can demonstrate any other justifiable reason for fixing the term of the contract. Section 6(1) of the Act now states that no person may unfairly discriminate, directly or indirectly, against an employee, in any employment policy or practice, on one or more grounds, including race, gender, sex, pregnancy, marital status, family responsibility, ethnic or social origin, colour, sexual orientation, age, disability, religion, HIV status, conscience, belief, political opinion, culture, language, and birth or on any other arbitrary ground. Two new subsections have been

added to the Act. In subsection (4) a difference in terms and conditions of employment between employees of the same employer, performing the same or substantially the same work or work of equal value (as prescribed by the Minister in subsection 5, after consulting the Commission) that is directly or indirectly based on any of the grounds listed in subsection (1), is considered to be unfair discrimination. Section 8 of the principal Act has also been amended in terms of prohibiting psychological testing and other similar assessments of an employee unless the test or assessment being used, amongst other reasons, has been scientifically shown to be valid and reliable and can be applied fairly to employees. Enquiry no: 12

Quantity surveyor’s cost controlling role vital - but increasingly ignored

outh Africa’s shrinking economy, coupled with soaring building costs, have made construction cost control more important than ever. “Yet there is an alarming tendency - particularly on major government

contracts - to totally omit the Quantity Surveyor from the professional team,” cautions Larry Feinberg, executive director of the Association of S.A. Quantity Surveyors (ASAQS). “This could lead to spiralling costs and a total lack of control on man-

agement of what could be multimillion rand projects.” Feinberg says although Quantity Surveying is by no means a new profession, there still seems to be surprising ignorance about the vital role a Quantity Surveyor plays in - and can contribute to - building projects. “Too often the inclusion of a QS in a project’s professional team is seen as a dispensable, additional cost. However, a competent QS - such as the members of ASAQS - will provide the certainty and control a project needs, while also helping to reduce costs. Major building projects tend to be complex undertakings right from the outset, and can get even more complicated when design changes are introduced - without the client

and professional team realising the cost factors involved. This is when the skills of a QS are particularly essential. He or she will handle any unforeseen procurements and project management revisions so architects and the rest of the professional team can concentrate on their own tasks,” Feinberg added. Bert van den Heever, president of ASAQS, outlined the vital input a QS could bring to a construction project: “A QS manages all costs relating to building, civil engineering and mining projects, from the initial estimates to the final figures. He or she seeks to minimise the costs of a project and enhance value for money, while - importantly - still achieving the required standards and quality. Many

“DUBE TRADEPORT IS A GREAT LOCATION WITH EXCELLENT POTENTIAL FOR CAPITAL GROWTH.” Garry Hamilton, Director: Hodari Properties www.hodariprop.com

With years of property development and investment experience in warehousing, offices and retail, Hodari Properties regards Dube TradePort as our preferred development location. Land for development is scarce and Dube TradePort is our preference, as opposed to available alternatives, because it is a great location, provides easy access to infrastructure and an upgraded road network, offers great pricing on land and is secure. While our current combined 12 000m² warehouse and 1 000m² office development enables our tenant, logistics company DB Schenker, to consolidate various sites into one centre at Dube TradeZone, we are also working with other clients, including a number looking at office components, with a view to their locating at Dube TradePort. With the prospect of Dube TradePort becoming a Special Economic Zone, business is showing great interest in this location.

BPA 130576

To experience what Dube TradePort has to offer, visit www.dubetradeport.co.za

of these standards are specified by statutory building regulations, which the QS will understand and see that these are adhered to. “A QS may be employed by either the client or the contractor, working in an office or on site. They should be involved in a project from the start, preparing estimates and costs of the work." "When the project is in progress, the QS will keep track of any variations to the contract that may affect costs and create reports to show profitability. The title of the job, in simplified terms, could also be construction cost consultant or commercial manager,” Van den Heever explains. Enquiry no: 13

January 2016

KZN Industrial & Business News

MOTORS, DRIVES & TRANSMISSIONS

IE3 compliant electric motors now available most energy efficient electric motor range in the world and we are able to offer IE3 as a standard product,” Milan says. The W22 IE3 WEG motor is supplied with an extended warranty and this is in line with Zest WEG Group’s support strategy. The IE3 compliant W22 WEG electric motors are available ex-stock from the Zest WEG Group facilities in Riverhorse Valley, Durban and Alton, Richards Bay. Milan says that in changing from IE2 to IE3 compliant motors there are no cost implications for the customer and that with the new IE3 products the payback period is now effectively reduced to a year.

Milan is quick to point out that by selecting the most appropriate motor/drive combination it is possible to further reduce operating costs. Significantly, the team at Zest WEG Group KwaZulu-Natal are able to assess individual application requirements and assist customers in finding the most effective solution. Milan says that by using IE3 compliant motors customers will be able to reduce energy consumption with the associated reduction in operating costs. “The capital cost over the lifespan of the motor only accounts for 5% of the total cost of ownership and by improving the energy efficiency effectively customers will be able to Enquiry no: 14 reduce this.”

From left, Taylor Milan, Zest WEG Group Durban Branch manager, and Glen Ward, VSD manager for Zest WEG Group KwaZulu-Natal

Frequency converters enabling leaner automation

emand-oriented motor control is enabling users to reduce their electricity consumption by up to 80% compared to fixed-displacement drives. Bosch Rexroth has recently added two new models to its range of frequency converters, the EFC 3610 and EFC 5610, to provide intelligent speed and torque control for motors from 400 W up to 18.5 kW. Bosch Rexroth’s EFC-class frequency converters are open-source, scalable and expandable drive controls that are easily integrated into many different kinds of machines and automation environments, including in pumps, compressors, fans, conveyors, presses and packaging machines. The EFC 3610 is a universal, low-cost converter for control and demand-oriented energy supply for almost all industry segments. The EFC 5610 is a high-torque solution with efficient, high-performance vector control for specialised requirements and an expanded power range (up to 18.5 kW). Both are available in heavy-duty and normal-duty configurations. The communications interface of the EFC converters has expanded to include support for Modbus, Profibus and CAN bus protocols. Pluggable I/O connection terminals and fieldbus modules enable a high degree of expandability and flexibility in the way drive architectures can be configured.

Integrated brake choppers and mains filters (EN61800-3 C3) reduce the need for external componentry, enhancing the plug-and-play functionality of these products. Process control is improved through integrated PID controllers alongside an eight-step sequence control system. Other innovative features, such as the detachable control interface that allows parameters to be dumped into additional drives using the panel’s memory and copy function, enhance the overall usability of the EFCs. Additional braking resistors are available for applications where the controlled motor is required to stop instantly, dissipating the electromotive voltage. The Bosch Rexroth frequency converter range will soon be expanded to support motors up to 22 kW, and will also include the Ethernet range of communications. Apart from lowering the electricity bill through reduced and more efficient consumption, frequency converters lower capex by reducing the requirements of the associated switchgear, while also limiting component stress for a longer motor life. Bosch Rexroth frequency converters are distributed in sub-Saharan Africa by Tectra Automation, a Hytec Group Company.

Enquiry no: 15

New CPU module for autonomous controller okogawa announced that it will release Y an enhanced version of the STARDOMTM network-based control system in early 2016

that includes a newly developed high-speed CPU module for the FCN autonomous controller. Based on the concept of putting forward a product that is Faster, Stronger, Smarter, STARDOM will feature the new CPU module, improved environmental resistance, and an enhanced engineering tool. With this product, Yokogawa intends to expand the open network control system business. STARDOM is a network-based production control system that consists of the FCN autonomous controller and the VDS or FAST/ TOOLS SCADA software. Since introducing this system in 2001, Yokogawa has continued

Appointment of logistics distributor MG has been appointed as an official logisB tics distributor for automation technology specialists, Festo South Africa.

“Festo’s extensive product range - which encompasses electromechanical and pneumatic drives, valves, motors and controllers, as well as handling systems, sensors and process automation - is now available from BMG,” says Wayne Holton, BMG’s fluid technology manager. “The addition of the Festo product range to BMG’s sales network, forms part of the company’s expansion strategy, geared to enhance the steady growth of the South African operation over the last 40 years." “Festo’s market share will be significantly

to enhance it by adding new functions to satisfy customers’ needs. Combining the reliability of a distributed control system (DCS) with the versatility and economy of a programmable logic controller (PLC), STARDOM is widely used in medium-size manufacturing plants and in geographically distributed applications such as natural oil and gas wells. To date, more than 20,000 STARDOM systems have been delivered. STARDOM’s FCN autonomous controller will be capable of reliably controlling highspeed equipment such as compressors, large wind power generators, and other types of turbines, and will be able to operate in a wider range of climatic conditions.

Enhancing electric cylinder performance

flexible and entirely maintenancefree range of electric cylinders was introduced to the African market in late-2015 by SEW-Eurodrive, following overwhelming success of the product in the European market. By incorporating its proven gear motor oil bath lubrication system into its electric cylinder offering, SEW-Eurodrive’s new CMS63S range features a number of special properties, such as; a very high thermal power density, increased efficiency and zero maintenance throughout the entire service life. In standard electric cylinders, screw drives are usually lubricated with grease. According to SEW-Eurodrive mechatronic E:\!BMG\#Jobs\Adverts\2015\122015\BMG-DRI01122015-KZN.cdr application engineer, Paul Strzalkowski this 01 December 2015 11:38:57 AM Color profile: Disabled always results in a minor loss of lubricant, with regular relubrication becoming a necesComposite Default screen

sity. “The oil bath, located in the linear unit, is closed off externally by means of two sealing systems. By using robust, tried-and-tested seals used in hydraulics, there is no need for seals on the individual internal components,” he says. The oil bath has a positive effect on the service life of the spindle nut, bearings and guides. “There is less friction, which results in less heat being generated in the components. What’s more, the lubricant transfers any heat from the components inside the motor to the housing surface.” The CMS63S linear unit also features a servo drive motor, with parts of the linear unit integrated into the rotor of the motor. CMS63S electric cylinders are suitable for a wide range of applications, ranging from the food and beverage to automotive industries, thanks to the compact design of the selfEnquiry no: 18 contained drive system.

NO TIME FOR DOWNTIME. At BMG we know that to truly deliver – to truly provide optimum service for our customers’ needs – our engineering components need to be accompanied by both insight and foresight. The insight to recommend the best motor and drive solutions for your specific requirements, and supply them timeously. The foresight to help you further maximize your production efficiencies with our extensive technical expertise and an ever expanding catalogue of the world’s most respected brands. PRODUCTS INCLUDE: • Speed Reducers & Drive Packages • Shaft Mounted Speed Reducers • SABS & Energy Efficient (IE2) Electric Motors

• Planetary Gear Units • Frequency Converters • Custom Built Gear Units

Contact the BMG Electromecanical Division on Tel: 011 620 1500 E-mail: markb@bmgworld.net or barrys@bmgworld.net or contact your nearest BMG branch

Enquiry no: 16

expanded through this distribution agreement, which improves accessibility to Festo products throughout the country.” “A broader distributor network enables Festo to focus on establishing a highly trained sales engineering team to support customers in diverse sectors, including specialist industries.” Currently, Festo products are available from 12 BMG outlets in South Africa’s major centres and this distribution reach will grow as the business develops throughout BMG. Festo automation systems enhance BMG’s extensive product range, which now encompasses bearings, seals, power transmission components, electric and geared motors, as well as belting and fasteners. BMG also distributes filtration, hydraulics and pneumatics systems; tools and equipment. Enquiry no: 17

BEARINGS • SEALS • POWER TRANSMISSION • DRIVES & MOTORS • MATERIALS HANDLING FASTENERS & TOOLS • HYDRAULICS • PNEUMATICS • FILTRATION • LUBRICATION • VALVES TECHNICAL RESOURCES • FIELD SERVICES

BEE 3

BMG-DRI01122015

est WEG Group’s Durban and Richards Bay branches are committed to supporting customers who have energy reduction as a priority for 2016. While South Africa lacks a minimum energy efficiency standard, IE3 is considered the norm in developed markets such as Europe and Australia. Zest WEG Group is the South African subsidiary of WEG, and Taylor Milan, branch manager of Zest WEG Group Durban, says that WEG invests more in research and development than any other electric motor manufacturer in the world. “It is this commitment to continuous product development and innovation that has enabled WEG to produce the

January 2016

news

KZN Industrial & Business News

DISASTER MANAGEMENT, SECURITY & FIRE PROTECTION

Fire and gas detection solutions O ver US$-5,2-million worth of MSA General Monitors (GM) fire and gas detection products and additional systems are being supplied to an offshore exploration and production project in the Republic of Congo. The deepwater development lies in water depths ranging from 450 m to 1 200 m, and consists of a tension-leg platform (TLP) and a floating production unit (FPU). The 14 600 ton vertically moored floating TLP extracts oil and gas and transports it to the 62 000 ton FPU. The FPU, which measures 250 m in length, 44 m in width and 18 m in depth, will process the oil and gas and send it to onshore plants via subsea pipelines. It boasts a production capacity of 140 000

barrels per day (b/d) of oil and 2,5 million cubic meters per day (mmcm/d) of gas. A range of MSA GM detection products have been commissioned for both the FPU and TLP. GM is a global leader in high tech gas monitoring and flame detection instrumentation, and falls under the umbrella of MSA – a global leader in the development, manufacture and supply of sophisticated products that protect people’s health and safety. MSA’s West Africa channel distribution partner Autochim is responsible for the full supply of the products. MSA Africa product manager for fixed gas and flame detection, Robbie Taitz highlights the fact that it is important that the safety system functions efficiently in the event of an incident occurring at any point in the plant’s

Africa’s cash driven society

etailers cannot escape the challenges of handling cash. To improve security and efficiency, lower incidences of fraud and reduce shrinkage, retailers are searching for a 360-degree solution that collects, safeguards and processes cash. It’s a big ask as the solution provider must have multiple physical, technological and security competencies, as well as strong multisector alliances. G4S has added innovation to best practices to develop a 360-degree or end-to-end retail cash solution that addresses the challenges faced by retailers. Used by more than 3,500 retailers worldwide, it incorporates an onsite physical automatic banking machine (ABM), the G4S Deposita, that counts and instantly registers each cash

note deposited, reconciling all transactions to an identifiable source. Agreements with leading banking institutions enable G4S to offer same-day, electronic settlement of the deposited funds into the retailer’s bank account. A Terminal Management System produces accurate, real-time management information and reports that can be accessed online, at any time and can be imported to the customer’s own financial system. Full risk cover is provided from the moment the cash is deposited into the ABM. The benefits: • Secure storage • One-stop-shop • Optimal performance • Reduction of counterfeiting: the ABM counts

operational lifespan. “It is, therefore, essential that safety products comply with internationally recognised Safety Integrity Level (SIL) standards.” SIL is a measurement of performance required for a safety instrumented function, and is categorised into four ratings; SIL 1, SIL 2, SIL 3 and SIL 4. SIL 4 rated products are almost indestructible, and are used in applications where safety is vital, such as in space programmes. SIL 3 rated products are highly reliable and are most commonly used in hazardous industries such as oil and gas. Taitz adds that a number of products supplied to the FLP are SIL-rated. “A stand-alone gas detection system and water mist detection and validates the notes automatically at the point of tender, thus reducing the risk of accepting counterfeit currency. • Accurate financial reporting: ABMs are connected to a network that stores transactional information enabling a full audit trail. Retailers can view the details of all deposits made at any of their outlets nationwide, per cashier and per shift so that any deviances can be identified instantly. • Decrease of theft. • Lowering of risk: the effective processing and quick turnaround of cash that is circulated rapidly, reduces the risks associated with large sums of cash on site. G4S’ ABM is backed by a full service security solution to support retail cash management that ranges from onsite staff training to physical security services for physically managing the cash, i.e., cash in transit and other services. Enquiry no: 19

IV Fluid Administration revolutionised

riel Technology Group brings DripAssist, a one-of-a-kind IV flow monitor, to the SADC Region. The DripAssist is an accurate, portable flow monitor that helps clinicians provide reliable gravity IV infusions, is small enough to fit in one hand, and runs on a standard AA battery. It has also received clearance from the U.S. Food and Drug Administration (FDA). Gravity infusion, a ubiquitous IV administration technique in the US and abroad, is highly prone to inaccuracy, however, despite

this, the method is still commonly used during disasters, in field hospitals, in emerging markets, and anywhere clinicians or caregivers lack access to other infusion technologies. This affordable monitor helps solve the gravity IV inaccuracy problem. Shift Labs built the device from the ground up to be rugged, reusable, user-serviceable, and cost-saving. The innovation goes beyond price point. It has broad applicability in combat

casualty care and disaster relief, where portability and reliability can help save lives. DripAssist fits easily into an aid bag and accurately monitors IV flow rate so casualties get the right amount of fluids and medications before they get to the hospital. DripAssist has an alarm that can alert the healthcare provider if flow rate changes, freeing him to assist other patients.” DripAssist was designed to work with any standard size drip set, and is a compact, portable and reusable instrument that quickly provides accurate readings of intravenous dosing for gravity fed fluid administration.

CONTAINERISED FIRE PUMP

Enquiry no: 20

system each feature a SIL3 PLC. What’s more, the BV addressable fire system, with 1066 addressable smoke, heat detectors and MAC Enquiry no: 18 is SIL2-rated.”

Hazardous area junction boxes and control stations

he harsh industrial environments and hazardous areas, such as those in the oil and gas industry, place extreme demands on the safety, the robustness and quality of electrical products and devices. Phambili Interface aims to meet these challenges with Exe and Exia Junction boxes with terminals. The latest addition to the range of customised enclosures is the new Klippon Control Stations. All control stations are assembled according to the customer requirements engineered to the trusted Weidmuller quality standards together with comprehensive international and local approvals and certificates for explosion hazardous areas. The new Klippon Control Stations are available in standard sizes with up to four control and display elements and provide a flexible solution to meet specific requirements. The prepared modules use the standard Klippon enclosure series STB-stainless steel, POK-polyester and K aluminium with the pushbuttons and indication elements. The Klippon Control Stations are tested and certified according to ATEX and IECEx, among others. Phambili Interface manufacture junction boxes with terminals and control solutions suited to client specific applications and are able to do so at short notice. Klippon Control Stations reduce storage costs, maintenance and repair operations in a plant as well as provide reliable security at a single source. Enquiry no: 21

Security management system

ohnson Controls recently unveiled Jmentupdates to its P2000 security managesystem, highlighting a number of new

Tel: +27 31 701 3261/2 Fax: +27 31 701 8216 Email: reception@natalpumps.co.za Website: www. natalpumps.co.za

enhancements. The P2000, already known for integrating video surveillance, fire alarms and building management systems, now offers more options to better protect people, property and assets. Enhanced features include web-based alarm management, geo-location mapping, enhanced video technology, and mobile compatibility to Google Android devices will help security personnel and building owners better assess threats and respond appropriately. The web-based alarm manager allows operators to see and respond to all alarms inside a facility or throughout their campus. Geo-location mapping features help users view, understand and manage what is happening in specific locations in real-time. New case management functionality also links photos, video clips, and documentation to specific alarms or security events for investigation and archiving needs. The P2000 has a new, more robust video application for viewing live and recorded video from integrated third-party video manEnquiry no: 22 agement systems.

January 2016

KZN Industrial & Business News

EDUCATION, TRAINING & SOCIAL DEVELOPMENT

Boosting science teaching N dukwenhle High School in Umlazi, Durban, received a welcome boost recently with the handover of an upgraded and fully equipped science laboratory as well as new ablution facilities, compliments of Transnet National Ports Authority (TNPA). Ndukwenhle High is one of TNPA’s 15 adopted schools in the South Durban Basin - an initiative designed to build TNPA’s own capabilities within the port by developing mission critical skills within its communities from the ground up. The investment at Ndukwenhle High included furniture, science laboratory equipment, chemicals, a smartboard with the Science curriculum installed and enhanced security features for the classroom. The handover coincided with the news that 16 former matriculants from TNPA’s 15 adopted schools had been

accepted into the General Purpose Rating (GPR) programme offered by the Maritime School of Excellence, which commenced in November. The school is a worthy recipient having improved its Matric pass rate from 17% in 2011 to 86% last year under the Principal, Mr Nkosinathi Shandu, who took over the leadership in 2012. Prior to his appointment the school was notorious for vandalism, drug

abuse, crime and unruly behaviour. Head of Department in the KwaZuluNatal Department of Education, Dr Nkosinathi SP Sishi, was guest speaker at the handover. He said: “These kind of partnerships that we have established as the Department of Education are vital in realising the country’s dream of allowing our youth the opportunity to participate in careers such as those in the maritime industry.” He called on the learners to take advantage of their new infrastructure and to prioritise their schooling. Earlier this year Ndukwenhle High was awarded Certificates of Excellence by the Department of Basic Education and Mangosutho University of Technology, in recognition of its outstanding performance in Mathematics and for being the most improved school in Umlazi District. Enquiry no: 23

Stellenbosch wins PneuDrive Challenge

he very successful PneuDrive Challenge, a mechatronics design competition for engineering students throughout South Africa, has come to a close for 2015 with Stellenbosch once again walking away with top honours. The theme of this year’s competition was to design a game changer for the food and beverage industry. The Top Three Teams for the 2015 Competition are: 1. Stellenbosch University – BottleBot. 2. WITS – The Potato Game Changer 3. WITS – Autonomous Warehouse Floor Cleaner (Who also received the Innovation Prize). The Stellenbosch University Mechabrewers team visited local micro beer brewery Stellenbrau, and analysed a specific problem – the need for an efficient, inexpensive and automated application for transporting empty beer bottles on to the capping machine. Micro-breweries do not always have the capital to invest in expensive equipment. Stellenbrau relies on manual labour for most of their operations. The team consisted of Reghardt Pretorius, Johannes Leuvennink, Madeli du Toit, Josua Blom and Jean Swart under the guidance of lecturer Dr. Cobus Muller.

The solution proposed by the team aims to improve and add value to the company by allowing better utilisation of labour, and improvements in time and efficiency, by automating the process of transporting empty beer bottles on to a capping machine. BottleBot has a low energy consumption of 24.474 kWh per year, and has been designed to be controlled by a smart phone or tablet device. One cycle consists of picking up twelve bottles on one side of the production line and placing it onto the capping machine on the opposite side. The duration of one cycle is a minimum of 8 seconds. The BottleBot’s retail price will be significantly lower than the price of similar products available on the market. The capital expenses of the BottleBot will be justified after two and a half years. Formal prize giving for this competition takes place in January 2016.

"Women in maize" to empower women farmers

he Minister of Small Business Development, Ms Lindiwe Zulu, along with the South African Breweries (SAB) and the Agricultural Research Council (ARC), will partner in a R20-million investment initiative to fast track the inclusion of black emerging women farmers into the formal economy. This will be achieved by supporting the development of emerging womenowned enterprises into sustainable entities that will supply SAB. Called “Women in Maize”, the initiative will support women farmers with, amongst others, access to finance, technical expertise support, capacity building, business training and mentorship, and access to markets. The Department of Small Business Development (DSBD), the Small Enterprise Finance Agency (SEFA) and Small Enterprise Development Agency (SEDA) will also play a crucial role in strengthening the support

provided to the farmers through additional financing and cooperative business skills training. The initiative forms part of SAB’s long standing Go Farming programme which is designed to address the many challenges encountered by emerging farmers. The first phase of the initiative targeted around 100 emerging farmers in Gauteng, North West, Mpumalanga and KwaZulu-Natal and their selection to participate in the programme was based on various criteria including size of land, unrestricted access to land and its farming history, as well as the investment readiness of the enterprise. The planting of the yellow maize cultivars, took place during November 2015. The project is estimated to deliver 16 000 tons of yellow maize that SAB will purchase from the farmers through appointed agencies.

Enquiry no: 25

Enquiry no: 24

Changing the Face of Welding Education in KZN The Southern African Institute of Welding (SAIW) KZN is helping to empower the youth of KwaZulu Natal through its comprehensive training programmes. And not just the youth! Those with experience in the welding industry are furthering their education through SAIW training courses and increasing their career opportunities. Courses currently offered by SAIW KwaZulu Natal include: Welding Inspector; Senior Welding Inspector; Appreciation of Welding; AWS D1.1 Codes training; Competent Persons – Foundation Week; Competent Persons – Steam Generators; Competent Persons – Pressure Vessels; RT Interpreters; Appreciation of NDT for Engineers; ASME Codes of Construction for the Inspection of Pressure Vessels & Steam Generators; Basics of Welding Quality Control

KWA ZULU-NATAL For further information contact: Durban Branch: +27 (0) 87 351 6568 Email: elizabeth.shole@saiw.co.za www.saiw.co.za SAIW KZN ad 160x135 Dec15.indd 1

SAIW Southern African Institute of Welding

12/9/15 2:11 PM

20 Clubhouse Place, Westmead Ext PO Box 10555, Ashwood 3605 T: (031) 700 8744 F: (031) 700 8750 E: natal@mmekzn.co.za

GAUTENG

51 Nagington Road, Wadeville 1422 PO Box 14344, Wadeville 1422 T: (011) 824 5172 F: (011) 824 6172 E: gauteng@mme.co.za

January 2016

KZN Industrial & Business News

OCCUPATIONAL HEALTH & SAFETY A-OSH Expo Visionary innovation leadership award

2016

he recent Grayston Drive bridge collapse once again highlighted the fragility of life and brought home the fact that danger potentially lurks around every corner. Ensuring on-site safety is not just the domain of large corporations, but equally the responsibility of SMME’s. Irrespective of the size of your company, safety needs to be prioritised. “Keeping up to date with current occupational health and safety (OHS) legislation can be tedious and finding the right supplier is generally a lengthy and frustrating process for many. Even once a supplier has been identified, how can you be certain that their products are manufactured in compliance with minimum standards and regulations?” says Joshua Low, A-OSH EXPO Event Director at Specialised Exhibitions. Now in its fifth year, A-OSH EXPO 2016 has earned its reputation as Africa’s largest and most targeted occupational health and safety exhibition. The event, which takes place from 24-26 May 2016 at Gallagher Convention Centre, last year saw 85 exhibitors plying their trade and 2 445 visitors reviewing and sourcing products and services. Low says that stand bookings for the 2016 show are brisk and visitors can look forward to the widest variety of OHS products and services available in one venue over a concentrated three-day period. “We have also adopted a number of visitor attractions that make the show experience even more worthwhile. And we need to highlight our free-to-attend PASMA Working at Height and NOSHEBO seminar Theatres. As in the past few years, Saiosh will also be running their comprehensive conference alongside A-OSH EXPO.” One of these attraction is the Business Matchmaking Programme, an initiative which was launched at the 2015 event. Enquiry no: 23

elect PPE was recently awarded the Frost & Sullivan 2015 Southern African Personal Protective Equipment Visionary Innovation Leadership Award . The annual client-nominated award recognises outstanding achievement and superior performance in areas such as leadership, technological innovation and strategic product development. Sales Director, Dries van Tonder, accepted the award on behalf of the 400-member South African-based company for its innovative PPE solutions for women and software that facilitates greater PPE control to previously unreachable markets. Frost & Sullivan analysts independently attributed Select PPE’s worthiness of this award to the following three aspects:

From left: Frans van der Merwe, IT Manager, Dries van Tonder, Sales Director, Erika Stols, Finance Manager, Audrey Hill, HR Manager, Peet Pieterse, Operations Director and Fabian Denson, Logistics Director accept the innovation award • PPE for Women in Mining and Industry To date, PPE has been specifically designed for men and does not properly fit a woman’s form, reducing not only its protective functioning but also the popularity among women in the industry. Select PPE, one of the few suppliers of female PPE through its field-researched programme, Women in Industry, has pioneered more accurate form-fitting equipment that significantly enhances overall industry safety standards. • Innovative Software to Enhance PPE Management The company has developed innovative software that challenges decades-old business models in a move away from paper-controlled business transactions towards online integra-

On-site compliance inspections

agnet offers local industry a specialist on-site inspection service to ensure a plant’s electrical installation complies with the law, in terms of the Government’s Occupational Health and Safety Act (OSH Act). These inspections are carried out by Magnet’s training manager, Johan Roets, with over 35 years’ experience in the electrical sector. “It is critical - whether it’s an electrical installation in the home environment, or in the work place - that the electrician possesses appropriate qualifications and is a registered electrical contractor. The onus is on the user of any electrical installation to ensure this is the case,” says Johan Roets training manager, Magnet, specialists in the supply, implementation and support of electrical equipment and industrial instrumentation. “An electrical compliance certificate is proof that the electrical installation is safe and com-

plies with the current OSH Act and regulations. In the event of damage to property resulting from an electrical fault, the insurance company will require a valid electrical certificate. “Magnet’s inspection and test programme is based on the Electrical Code of Practice SANS 10142-1. This service is offered to diverse industries, including shopping centres, hotels, banks, hospitals, industrial premises and hazardous environments.” Magnet also offers a power quality analysis service to industries that include the mines, metal manufacturing, sugar mills, the railways and power utilities, as well as to power factor correction and electrical consultants. This service encompasses power factor and harmonic filtration and balancing the load, as well as checking the general power quality of the installation.

tion. This software, named PPE Solution, provides real-time information on all PPE users and daily usage, controlled by an applicationspecific Issuing Protocol (IP). This IP includes an assessment of the type and quantity of protective equipment needed, automatic replenishment of stock, and alerts the head of safety when an employee is at risk. PPE Solution not only facilitates a safer working environment and reduces operational costs for clients, but also helps mitigate possibilities of accidents and potential litigation costs. The solution addresses the industrywide challenge of PPE abuse by logging staffspecific PPE onto their clock cards as a form of PPE-identification, alerting managers to potential PPE abuse with individual product records. • Solutions for Small-scale PPE This unique online capability has enabled Select PPE to capture markets that have traditionally been hard to access. Previously, smaller operations with 150 to 350 employees were difficult to supply with PPE, as it was not economically viable to have on-site facilities. Select PPE’s software, online store and ‘vending machine’ for PPE affords these smaller customers access to the full benefits of a holisEnquiry no: 24 tic PPE solution. Magnet’s range of test and measurement devices includes a-eberle network power analysers, designed for reliability, portability and easy operation. The PQ-Box 100 - which is a network power analyser, power meter and transient recorder in one instrument - has been developed specially for mobile operation and is suitable for measurements in public networks, installation category CAT IV. This compact device, which is shockproof and has a waterproof housing, is designed for tough applications. The PQ-Box 100 measures a voltage quality according to the stringent requirements of NRS048, EN50160, IEC 61000-2-2 Class A, for low medium and high voltage networks. This instrument, with a power supply via measurement cables, has application specific settings which are easy to programme.

Enquiry no: 25

Innovations and safety in low level access

azi Sales and Service, a leading supplier of world renowned access equipment brands to the Southern Africa market, such as JLG, Magni and Maeda, recently introduced Power Towers range of low-level access equipment to the local market. The success that Eazi Sales and Service have achieved with the JLG brand in the local market will be further enhanced with the introduction of Power Towers that fills a gap in its portfolio in the low access area. Founded in 2007, Power Towers specializes in the engineering and manufacturing of low level access products which comprises a range of seven mast-based models; the self-propelled SP range, the push around Power Tower and Nano, and the latest non-powered Eco range, Pecolift and, Ecolift, that are rated for indoor

and in some cases, outdoor use. Low level access describes an entirely new specialist sector within the access industry. The term is generally used to denote operating environments up to 4.5m to 5m working height, internally and on flat level surfaces, using manual or powered access equipment. The applications could be determined by using base ‘A’ frame step ladders or a self propelled power access platform. The introduction of the Power Towers low level access platform range by Eazi Sales and Service will no doubt provide a quick, cost effective and safer alternative to using aluminium towers, ladders and steps. Able to be positioned ‘at the job’ within minutes, the product range offers unparalleled efficiency and productivity in a multi-storey environment, for

finishing trades such as electrical contracting, dry lining and ceiling slabs up to 5m. The cost-effectiveness, productivity and safety inherent in the powered and non-powered range, combined with the manoeuvrability and ease of operation, could never be achieved with a scaffold tower or podium, considering that the achievable work rate can be up to eight times faster using the Power Towers. In the Eco Range of products for example, the Pecolift and Ecolift represent a high level of product innovation The Power Towers range of access equipment is simple, safe and efficient to use. It reduces working hours when compared with mechanical and manual alternatives. Enquiry no: 26

Simple, rugged safety light screen anner Engineering has released the features, all with a durable small profile and Bhis EZ-Screen Light Screen (LS). extremely simple-to-use design,” said Mike rugged, easy-to-use safety light screen Carlson, Safety Products Marketing Manager, T is optimal for machine safeguarding and Banner Engineering. built to withstand challenging condi“In creating this product, we focused tions found in manufacturing and packaging environments. With a lean, simple design and enhanced performance features, Banner’s EZ-Screen LS provides a cost-efficient light screen safety solution. The EZ-Sscreen LS features highly visible and intuitive bi-colour alignment indicators that allow for simplified setup, easy troubleshooting and streamlined installation. The end-toend sensing design of the EZ-Screen LS eliminates gaps in detection when mounted on top of machine work surfaces and between cascaded segments. For added ease of use, the system requires no PC software, DIP switches or other device for configuration. “The EZ-Screen LS incorporates the most popular functions of our previous generation light screen systems and adds new, beneficial

on optimising features that deliver highvalue, while eliminating those that may complicate the installation or add further maintenance—providing our customers with a streamlined, cost-efficient safety solution.” To accommodate diverse applications, the screen is available in three resolutions—14 mm, 23 mm and 40 mm—with a range of up to 12 meters. Sensor lengths range from 280 mm to 1,820 mm in 70 mm increments. Cascade models are also available, which allow users to combine up to four systems of any length, any resolution and any number of beams. Banner’s EZ-Screen LS features dual scan technology, which makes it highly immune to EMI, RFI, ambient light, weld flash and strobe light. It is also compliant with the most rigorous Enquiry no: 27 world-wide safety standards.

January 2016

KZN Industrial & Business News

INDUSTRIAL CLEANING

Local with a global vision

nviroshore was established in 2006 and has enjoyed rapid growth as an oil solution specialist, both in Southern Africa and across the globe. With its headquarters, oil processing facilities and environmental leaning and remediation product manufacturing facilities in KwaZulu-Natal, Enviroshore is a proudly KwaZuluNatal and South African local company. In addition, Enviroshore’s vision to become the global partner of choice in oil pollution control and environmental cleaning and remediation, and be an international force in the supply of proudly South African products that are both superior and environmentally friendly in the field of hydrocarbon material clean-up and remediation, is fast becoming a reality as they are expanding into Africa, Europe and the Middle East. Enviroshore’s unique “cradle-to-

grave” solutions incorporate their state of the art environmental technology and specialised environmental products, to minimize waste and add value by turning potentially haz-

ardous hydrocarbon materials into usable energy. With over 50 years’ experience in the oil and petrochemical industries, Enviroshore offers tailor-made solu-

tions for recovering, cleaning and processing hydrocarbons that would otherwise be considered inconvenient, even harmful. The Enviroshore infrastructure includes fixed and mobile oil processing facilities, water treatment facilities and a manufacturing plant for their specially developed, environmentally friendly absorbent, cleaning and remediation products, which form their EarthWize Environmental Products division. Xo Sorb, Oil Gone, Tar Gone, Bio Treat and Microbe Soil Treat are just a few of the products that are making an impact in many sectors as powerful, yet environmentally sound solutions for absorbing, cleaning and remediating areas affected by oils and other hazardous hydrocarbon materials. Grease Trap Management (GTM), particularly in the hospitality industry, is one of Enviroshore’s areas

Cleaning up cycle route

oscor Cleaning Equipment’s heavy-duty mechanical sweeper helped to increase the safety of all cyclists participating in this year’s Momentum 94.7 Cycle Challenge by cleaning up the route. Jonathan Kirsch, Sales Manager at Goscor Cleaning Equipment, which forms part of the Goscor Group of Companies, explained that they put their most advanced mechanical road sweeper, the MACRO M60, through its paces to sweep up debris such as glass, wood, stones and other potentially hazardous objects along the cycle route prior to the race. “The removal of loose sand and stones from the road surface not only help to reduce the number of punctures but will also make cornering safer for the riders.” According to Kirsch, a number of excellent features make the sweeper the perfect solution for reliable, cost

effective and seamless urban road sweeping. The 6m³ hopper volume and 6000kg net payload allow the sweeper to work fast and efficiently for extended shifts, even under the harshest of urban road conditions while the unit’s large surface filters ensure dust-free opera-

tion. The four-wheel steering delivers excellent manoeuvrability and Kirsch adds that the machine’s excellent sweeping system allows for effortless sweeping in unbalanced conditions such as over speed bumps. He also points out that the machine’s ‘load sensing’ hydraulic system reduces both fuel consumption and service costs. The well-equipped and spacious cabin provides premium operator comfort. The cycling challenge organisers rented the M60 work horse from Cleaning Equipment over a three day period to make sure that the entire route cycle ready. “This is the first time that our road cleaning equipment was rented by the organisers of the Momentum 94.7 Cycle Challenge and we are extremely proud to have been a part of Jo’burg’s biggest cycling event this year,” concludes Kirsch. Enquiry no: 29

The rise of rope access popularity

ue to its ability to reduce maintenance downtime and complete work quicker in the safest possible manner, rope access is becoming an increasingly-popular choice for industrial rescue, maintenance and cleaning tasks across South Africa. Skyriders marketing manager Mike Zinn explains that more industries are discovering the benefits of rope access and are moving away from conventional means. “Maintenance budgets are under considerable strain and, faced with the dilemma of limited funds for carrying out maintenance work and ensuring that the plant or facility can still operate effectively, companies are moving towards rope access, as it saves on the access component, with a safe and professional end result.” Rope access is one of the most cost-effective and safe ways to access difficult-to-reach points in a number of applications, especially when the cost of access is disproportionate to the scope of work. It is ideal on tall structures, such as smoke stacks, cooling

towers and boilers. The scope of rope access work includes maintenance such as cleaning, repair, painting and inspections. “Rope access provides flexibility, as rope access technicians are able to traverse obstacles in order to carry out numerous tasks relating to inspection, maintenance and surveying, all while they are suspended in their

secure position. Rope access is also highly-effective for numerous rescue tasks in any application over 2 m above ground,” Zinn continues. According to Zinn, South Africa is at the forefront of international rope access trends. “In some cases, we are ahead of developed countries such as Australia, which hardly uses rope access in its power generation industry, whereas it is fairly mainstream in South Africa. The adaptation of the ISO standards for rope access is another indication that we are keeping up with international trends.” Skyriders boasts extensive experience in all rope access applications, and undertakes work in the power generation, mining, facilities management and heavy industries. It offers services such as nondestructive testing (NDT) and inspection, concrete inspection, maintenance and repairs, application of coating systems, work at height safety systems, welding, and confined space Enquiry no: 31 rescue and standby.

New industrial & ATEX encoders in SA

nstrotech has signed-up new in the oil and gas industries. Range agency, SCANCON, leading Danish of sizes from 24mm to 108mm with manufacturer of incremental and housings, cable glands and covabsolute encoders. ers of non-corrosive material, which Founded in 1973, the company allows for environmental ratings up offers a full range of industrial encodto IP69K. ers, including EX-Proof encoders. • ATEX Zone 2 for drilling and wireRepresented throughout Europe, line operations in the oil and gas China, parts of Asia, North and industries. With a shaft that is South America, and with Instrotech, mechanically fixed in place and SCANCON now has a presence in the an unbreakable metal or plastic African market. disk, the 2QEX is built to withstand On offer are: shocks and vibration associated • ATEX encoders, both incremental with oil rig operations. It carries an and absolute, are used in a variety environmental rating of IP67. of applications and specifically with- • Industrial encoders for oil and gas

fields and mining applications have been specifically designed to withstand harsh environments. • Heavy duty encoders for specialized applications • The world’s smallest EX-Proof encoders for rig control and commercial painting enclosures • Transient Suppression Module (TSM) for environments where severe electrical transient and disturbances occur. The module protects the encoder electronics from power-overload malfunctions via the cable. Enquiry no: 32

of expertise, utilizing their in-house developed systems and products. Sludge Recovery (SRS), Oil, Chemical and Body Fluid Absorbtion, and Soil and Water Remediation are other areas in which Enviroshore’s EarthWize products are impressing customers by providing easy, affordable and environmentally sound solutions for these difficult spills & “waste” products. Enviroshore is able to offer the following specialised services including specialised oil recovery & disposal solutions; oil pollution control (OPC); soil remediation; water treatment; tank cleaning; sludge treatment; slop and sludge recovery (SRS); processing of recovered oil into a usable source of energy; ultra-high pressurised (UHP) cleaning services; grease/fat trap maintenance (GTM) and petroleum product trading Enquiry no: 28

Achieving flawless floors C o ns t r u c t i o n firm URE Projects (Pty) Ltd recently finished a high-level project where the company was contracted to polish 10 400 m² of flooring for two warehouses using diamond segmented metal bond grinding shoes, sealer and a densifier from Diamond Products. The project was undertaken by a team of 16 people working day and night shifts for 40 days in early 2015. URE Projects director Kuben Naidoo explains that the company’s core focus is polishing, maintenance, sealing and restoration of concrete floors, which is a sustainable flooring alternative that does not require wax or coating. “We mostly do commercial flooring where the surface is likely to experience wear-and-tear from heavy traffic. Proper sealing of the floor every few years and regular mopping can guarantee a tenyear lifespan.” Concrete flooring is an intricate

process comprised of multiple stages, including; cutting, grinding, grouting and burnishing the sealer to give the floor a glossy finish. There is a wide variety of design options to choose from, such as decorative engravings, graphics or dye with the available sheen levels. Naidoo notes that concrete grinding and polishing presents its own set of challenges such as holes in the floor, undesirable floor angles and the unsatisfactory strength of concrete. “The installer therefore relies heavily on the performance of their tools. Usage of inferior products for this process will quickly show in the results. The floor will not have the desired shine, and the strength of the floor will be compromised, which might result in cracking,” he notes. According to Naidoo, URE Projects started using Diamond Products a year ago after finding its service impressive. Enquiry no: 30

January 2016

news

KZN Industrial & Business News

A winning year for SAIMC I t’s been a busy year for the Durban branch of the Society for Automation, Instrumentation, Measurement and Control (SAIMC) which culminated in a event in December where patron sponsors were invited to showcase their products and services to members and interested visitors alike. Technology evenings are the lifeblood of the organisation and Branch Chairman Howard Lister reported that these “continue to be well supported by the members and the branch is going from strength to strength in this area of the organisation.” They are held once a month on the first Wednesday of each month at the Durban Country Club and all members and visitors alike are encouraged to attend them. In July the branch held their 6th annual golf day at the Kloof Country Club which went off very well and also increases in popularity each year. Those who attend find it a good opportunity to spoil clients, do a bit of networking and get some exercise. The 2016 event will be held at the same venue on 22 July. According to Lister, Durban will be hosting IPAC 2016 (International Process Automation Control Conference) which is due to the efforts of Professor Ralph Naidoo of MUT,

SAIMC patron sponsors: • Alpine Instruments - strives to supply innovative, high quality and cost effective solutions for all industrial measurement needs. • East Coast Solutions • Endress & Hauser • Gail Norton Instruments • Heaton Valves Africa • Hydro Sytems Tubing • ICA - Industrial Control & Automation • Krohne • OsiSoft • Proconics • Pulse Control Systems • Unitronics • Valve & Automation • Wika Instruments

Desiree from Montwood and the Durban committee. This is an international Automation Conference and Lister anticipates participation from international academia as well as industry. Details of the conference will be finalised at a later date. The hard work and commitment of the Durban branch was recognised in the winning of bronze status for the year. Each branch is scored on specific criteria with different weighting for various activities such as technology evenings, training courses, technical articles published in magazines as well as social functions such as golf days, annual dinners etc.

This is a significant achievement and is validation that they are doing a good job. There is a significant amount of work involved in running a branch like this, especially considering it is a voluntary organisation. Although the main focus of SAIMC is a technical one, networking and social functions also have their place and the Durban branch recently held their annual dinner at the Durban Country Club. For further information on becoming a member, patron sponsor or being added to the database of technology meeting notifications please email John Owen-Ellis at john.owen-ellis@saimc.co.za.

Durban branch of SAIMC receiving " Bronze Status" award from left, SAIMC president, Vinesh Maharaj, Jane van der Spuy, Hennie Prinsloo and Dean Trattles; SAIMC KZN Branch

Enquiry no: 33

STAY SAFE FOR LESS! These are just some of the latest deals from our Personal Protection and Site Safety Equipment ranges. Can't see the size or colour you need? You'll ﬁnd more Health and Safety price oﬀers at RSOnline.

ULTRANE 551 POLYURETHANE REUSABLE GLOVES

ELECTRICAL WARNING LABELS

VINYL HAZARD WARNING TAPE

SAVE 25%

SAVE 40%

SAVE 20%

475-845

Grey, Size 8/M, 10 Pairs

R 301.75 R 226.31

475-788

Grey, Size 9/L, 10 Pairs

R 303.27

R 227.45

776-0939

Earth Warning Label, 12.5 x 12.5mm R 139.53

475-794

Grey, Size 10/XL, 10 Pairs

R 331.70 R 248.78

776-0948

Electric Flash Symbol, 25 x 25mm

RUSH+ SAFETY GLASSES

R 83.72

399-7575

Tape 766, Yellow and Black

R 367.69 R 220.61

399-7581

Tape 767, Red and White

R 79.32

R 63.46

R 117.53

R 94.02

SPILL ABSORBENT PADS - STANDARD WEIGHT

SAVE 20%

794-8647

Anti-mist, Grey

R 116.48

R 93.18

771-6373

General Maintenance, Pack of 100

R 1191.28

R 953.02

794-8643

Anti-mist, Clear

R 106.07

R 84.86

771-6377

Oil, Pack of 100

R 1251.21

R 1000.97

794-8656

Anti-mist, Twilight

R 115.71

R 92.57

771-6386

Chemical, Pack of 100

R 1384.68

R 1107.74

za.rs-online.com

January 2016

KZNâ&#x20AC;&#x2C6;Industrial & Business News

news

SAIMC members, exhibitors and visitors mingling at the end of year technical evening

January 2016

COMPANY & PRODUCT NEWS

KZN Industrial & Business News

COMPANY & PRODUCT NEWS

Making inroads in Africa’s retail warehousing sector

n its first order from Unitrans and Makro South Africa, Toyota Forklift, part of Eqstra Industrial Equipment (EIE), was selected as the sole supplier of the material handling equipment to the new Makro distribution centre in Cato Ridge, KwaZulu-Natal. The centre handles the inbound and outbound stock for Makro stores nationwide. The order of forty units comprised of ten BT RRE250 Reach Trucks, twenty BT LSE200 power pallet trucks and ten Toyota 8FBN25 counterbalanced electric forklifts with single-double pallet handler attachments fitted on them. The BT RRE250 Reach Trucks have a lift height of 13 m, making this order also the largest number of trucks with this reach

to be supplied by Toyota Forklift to one facility. The contract covered the outright purchase of the machines, as well as a service level agreement. An onsite based technician will provide comprehensive maintenance and servicing of the machines. Unitrans manages the 70 000 m² state-of-the-art distribution centre, the largest of its kind in the KwaZulu-Natal midlands region of South Africa. “This order highlights the benefits of Toyota Forklift’s commitment to forming partnerships for life with our clients, as we were recommended by our existing clients, Massbuild and Massdiscounters, sister companies of Makro and divisions of the Walmart Group,”

says Steve Hatzipanis. “In the award of the contract to Toyota Forklift, such positive client endorsement was underpinned by our unrivalled product and extensive aftermarket support infrastructure.” Besides their many other performance benefits, all BT and Toyota Forklift units supplied are equipped with the unique I-Site fleet management system, which includes the electronic pre-operational checklist function. An exclusive blend of wireless technology and ongoing support, Toyota I_Site makes the management of the fleet that much easier, providing the ability to measure and improve truck efficiencies. Powered by energy efficient AC motors, the BT RRE250 Reach Trucks offer an intelligent man-machine interface for enhanced visibility, accelera-

Steve Hatzipanis (Toyota Forklift), Moon Pillay (Makro), Bruno Dos Santos (Unitrans), Massimo Dragoni (Unitrans), Dean Bauer (Makro), Ryan Hosking (Toyota Forklift),Steve Curry (Toyota Forklift) tion and lift control, all of which are simple to programme. For high lift operations, the truck features a unique tilting cab, which reduces driver strain whilst offering safer and more accurate load handling. The LSE200 battery powered pallet truck offers the highest levels of comfort and safety thanks to its stand-in’ design, which offers full protection for the operator. It is ideal for loading/unloading applications and those demanding long travel distances, such

as cross- docking. Its load capacity is 2000 kg. The zero emissions, environmentally-friendly Toyota Forklift 8FBN25 trucks offer improved energy efficiency and easy battery replacement for longer operation times. The ergonomic design features outstanding comfort and visibility from the wider opening for operator entry/exit, to a low profile front cowl. The trucks are water resistant for “all weather” use.

Enquiry no: 33

How is national fuel price determined?

ccording to Afric Oil CEO Tseke Nkadimeng, the two most prominent variables in determining the fuel price are the US$ price of crude oil, and the Rand’s performance against the Dollar. “When oil prices rise and fall, so does the petrol price. Exchange rate performance is also a major contributor, and the Rand’s poor performance in recent months is indicative of the higher fuel prices.” Freight costs are also a determining factor, as most of South Africa’s fuel is imported by ship from the Arab Gulf region. The cost of freight is also priced in US$, and exchange rates once again play a central role. These costs can be further compounded by demurrage, which is the penalty costs incurred by ships delayed in foreign ports. The cargo must also be insured when in transit. Once these international costs have been dealt with, local costs are enforced too. Cargo dues are the

costs associated with offloading the cargo at the harbour. The fuel is then held in coastal storage facilities, which charge around 2c/ℓ per day with a maximum of 25 days storage. The cost of financial transactions and credit facilities also needs to be covered through stock financing. Government taxes and levies constitute up to 50% of the fuel retail price. Other factors that determine the fuel price are the wholesale margin that distributors are allowed to add to the wholesale price.

Ensuring high quality for safety

This currently stands at 64c/ℓ. The next is the dealer margin, which currently stands at 155 c/ℓ. These margins are adjusted annually and approved by the Minister of Energy. Nkadimeng stresses that it is important to bear in mind that these margins do not go straight into the pockets of wholesalers and retailers, as a large percentage of these funds are redirected to overhead costs, such as staff wages, transportation, infrastructure and rent, to name a few. “This is an extremely low-margin, turnover-based industry. Depending on efficiency, wholesalers realistically only make between 15c and 25c per litre after costs, while retailers make between 30c and 35c per litre after costs. Investment is also onerous, for example, a service station selling 200 000 litres per month requires about R2,5-million in facilities – which is significant for small players.” Enquiry no: 34

and the highest of standards. The clamps are suitable for any given process chemicals and pressure D Hearn Machine Tools ranges from a vacuum to 50 BAR - one of largest CNC at temperatures between -50°C machine tool suppliers in and 400°C. South Africa - recently held The clamps are interlinkable an open day at their premises and can be extended to any length in Maxmead, Pinetown, where and configuration. The interlink the company took the opporclamps are readily available from tunity to showcase a number Beruseal and may be custom of products to the marketdesigned to suite client requireplace. ments. The client products of choice Beruseal has the capability to being machined for demonseal leaks up to 200BAR at 510°C. stration on the day were those According to Michel Pieterse, of another local company – Operations Director for Beruseal, Beruseal - recognized as one “WD Hearn is our machinery supof the world’s leading players plier of choice. The after sales Seen at the open day were – from left - Myles in the business of minimizing service has been uncompromised Crosthwaite, Dale Otto and Michel Pieterse asset downtime by providing and we always receive world innovative on-line leak sealing class treatment and technical suprepair services to the oil and the need for customers shutting down port from Myles Crosthwaite at gas industry. process systems, thus saving the cus- the Durban branch. The company Beruseal’s Quickseal range was tomer millions in potential production has also accommodated Beruseal developed as results of the high loss. The clamps are designed and with logistical assistance and always demand for “off the shelf” leak seal- engineered according to ASME PCC2 goes beyond expectations to ensure ing clamps. The leak sealing clamps specifications and undergoes stringent that our needs were met. “ Enquiry no: 35 can be installed on live leaks without QA/QC checks to ensure compliancy

January 2016

COMPANY & PRODUCT NEWS

KZN Industrial & Business News

World’s leading pump manufacturers

eir, Xylem and Kirloskar ranked as top three global pumps manufacturers in Timetric’s survey, accounting for 47% of total nominations. A recent survey by Timetric’s Mining Intelligence Center (MIC) asked over 630 mine managers and senior decision-makers across more than 500 mines globally, to nominate the leading manufacturers (in first and second place) for different types of mining equipment, including pumps and submersibles, regardless of their own supplier. With more than 240 votes and nominating 50 different manufacturers, combining nominations as the first and second leading company, respondents nominated Weir Minerals as the leading manufacturer of mining pumps, dewatering pumps and submersibles, receiving 24% of the total nominations. This was followed by Xylem with 14% of the total nominations, and Kirloskar in third place with 9%. AllightSykes was next with 5% of the total pool and KSB received 4% rounds out the top five manufacturers. The results show the strength of Weir Minerals in penetrating the market in five of the six regions, where they received more than 20% of the votes. Xylem, however, is the only other top manufacturer that received nominations in every region, with the most mentions in Latin America of the leading manufacturers. Australia, Asia and Africa appear to be more competitive markets for the leading players as four out of five of the top manufacturers received nominations in each of these regions. AllightSykes, an Australian based company, was mentioned the most in Australia but was also considered as a leading manufacturer in Asia and Africa. Kirloskar appears to be the leading pumps manufacturer in Asia receiving 41% of the total nominations for the region. Although Kirloskar is an Indian-based company it is also nominated as Africa’s leading manufacturer. Timetric’s Senior Mining Analyst Nez Guevera comments: “Conditions in mining industries around the world remain challenging as the fall in commodity prices have far-ranging impacts that will continue to weaken the unit sales of new mining pumps. However, there are opportunities for growth with the demand for replacement pumps, a bigger focus on recycling and reusing water, and investments made towards productivity Enquiry no: 36 improvements.”

Complete entrance solutions for shipyards ny doors should withstand harsh coastal A environments, while providing sustainable comfort inside, no matter how large the

entrance. Maxiflex Door Systems offers solutions for shipyards with superior durability and significant energy savings. Maxiflex Door Systems can supply a full range of entrance systems for shipyards from the global company Assa Abloy Entrance Systems. The Megadoor vertical lifting fabric door for the largest openings, Crawford sectional doors and Albany high speed doors for medium size and smaller openings. All these products are tightly sealed and well insulated, offering superior durability and significant energy savings. They resist not only high winds, but also driving rain and corrosive seawater. The vertical lifting fabric doors can be made to almost any size and takes up very little side space. The doors open vertically , which means they can never block adjacent doors. This helps to simplify the movement of oversized equipment and materials. The fabric doors are made with durable fabrics that withstand welding, torching and grinding sparks. They are also available in translucent fabrics that allow natural light into the building. Enquiry no: 37

Finance granted for six new helicopters

bsa Bank Ltd (Absa), a subsidiary of Barclays Africa Group, has granted asset finance to Starlite Aviation Group for the acquisition of six new helicopters to be used in the training of pilots at the company’s International Aviation Training Academy. This is the first time Absa has provided finance of this kind in the aviation industry. The privately-owned Starlite Aviation Group provides a range of aviation services worldwide through its head office in Dublin, Ireland, with logistical operations managed from Virginia Airport, KwaZulu-Natal. Roanleigh Thambiran, Head of Absa Commercial Asset Finance in KwaZulu-Natal, said: “This is a ground breaking aviation ‘floorplan’ financing facility we offered to Starlite

Aviation Group. With this funding, the company was able to acquire six new helicopters for their aviation training school. This transaction has opened further discussion to provide additional funding for five Cabri helicopters.” Alan Foley, Starlite Aviation Group’s Chief Financial Officer said: “With our global operations, maintenance centres and a world renowned training academy in South Africa, we are able to solidify our leadership in the industry with the assistance and partnership from Absa. This has enabled us to acquire much-needed assets for the business. Our training academy, already having flown over 100 000 hours of instruction, will benefit substantially, and

enable the school to fly more than the current Enquiry no: 38 7 000 hours per annum.”

Spray technology for pollution control

he requirements for spray T nozzles used in pollution control applications are extensive

and include precise performance, trouble free operation and long service life. Spraying Systems Co. offers a wide range of spray technology for quench, FGD, mist elimination washing, gas cooling, SCR NOx reduction and chemical injection. The company offering ranges from SpiralJet nozzles producing fine drops for gas – liquid contact to ensure effective mass transfer, to a range of Nitride – bonded silicon carbide nozzles most widely used in flue gas desulpherization for spraying line slurries. Spraying Systems Co also offers an unmatched range of gas treatment products. Uneven cleaning of mist eliminator equipment has serious consequences and yet is a fairly common problem. Hard residue often forms on the chevrons, reducing the area for the gas to pass through. These restricted openings will ultimately compromise the performance of the scrubber and the mist eliminator. One of the best ways to avoid build-up is to use non-clog, maximum free passage, FullJet spray nozzles for wash-down that provide even, thorough cleaning of each chevron.

The nozzles of choice in gas conditioning are the FloMax A Series nozzles .These dual fluid nozzles outperform all others when it comes to drop size, evaporation, spray pattern uniformity and efficiency. Also on offer is a turnkey system from AutoJet Technologies the systems division of Spraying Systems Co. – which optimizes the performance of FloMax nozzles and controls all other system components including pumps, sensors and other hydraulic and pneumatic components. The AutoJet Spray Controller monitors and automatically adjusts the closed-loop system. By regulating liquid and air flow to the nozzles based on data gathered from temperature sensors, the controller offers the highest level of reactivity and accuracy for the system. Spraying Systems Co. is a global leader in spray technology. It has the broadest product range in the industry, ten manufacturing facilities and sales offices in more than 85 countries. Spray nozzles, turnkey spray systems, custom fabrication and research/testing services comprise the 76-year-old company’s offering. Enquiry no: 39

Powerful production wheel loader

he new Foton Lovol FL966II boasts the same carefully engineered construction as previous models, but boasts a number of enhancements that improve the overall serviceability, reliability and performance of the

machines in notoriously harsh African conditions. The FL966-II represents the most affordable, purpose built production machine for mining and industrial applications in the marEnquiry no: 40 ket today.

HIGH IMPACT TRAFFIC DOORS

GENERAL PURPOSE STRIP CURTAINS WELDING AND SAFETY SCREENS HIGH SPEED ROLL UP AND FOLD UP DOORS A network of agents throughout South Africa ensures excellent technical and installation support, and quick delivery times. 011 452-8723 021 551-5076 KWAZULU-NATAL: 0 8 6 1 0 3 3 3 0 3 PORT ELIZABETH: 041 487-2525 www.apexstrip.co.za JOHANNESBURG: CAPE TOWN:

KZN Industrial & Business News

Improved energy efficiency C ompressed air is one of the most important utilities in industry but it is also one of the largest consumers of energy. According to Charl Ackerman, Atlas Copco Compressor Technique’s Industrial Air Business Line Manager, energy consumption typically represents over 70% of a compressor’s life cycle cost. While there are a number of areas in a compressed air installation where wastage can occur, optimum air flow is one area in particular that can deliver significant energy savings. “This is where our VSD technology comes into its own. With energy savings of up to 35%, a GA VSD compressor is an investment in sustainable plant operation.”

Pioneered by Atlas Copco in 1994, the VSD compressor perfectly matches air supply to air demand in processes where air demand profiles fluctuate. By varying the speed drive of the drive motor, the compressor follows fluctuation in production demand; as air demand declines or is reduced, the GA VSD lowers the delivered flow and

consequently the power consumption. Motor speed regulation is the most efficient compressor control method where air demand varies because the inefficient transition period between full and no load is eliminated which avoids excessive off-load power consumption. Maintaining the net pressure band within 0.10 bar (15 psi), greatly reduces the overall average working pressure and energy costs. VSD technology also conserves natural resources. The extensive Atlas Copco’s oil-injected rotary screw GA VSD compressor range available from 5.5 kW up to 160 kW, ensures there is a unit perfectly suited to meet any compressed air requirement. Enquiry no: 41

New crushing and screening equipment

obile crushing and screening equipment manufacturer, Powerscreen, recently celebrated 20 years in the southern African industry in partnership with its long time local distributor ELB Equipment. During a gala launch event at ELB Equipment’s East Rand head office, the company also took the time to showcase its new range of ultra-efficient crushers and screens designed to maximize output within tight confines. The Trakpactor 260 impact crusher in combination with Warrior 600 screen is able to punch well above its weight despite the system’s small footprint. According to Gemma McCallan, marketing executive of Powerscreen, the relationship between the two com-

Coralynne & Associates +27 (011) 849 3142

January 2016

COMPANY & PRODUCT NEWS

panies has been successful and mutually beneficial throughout the 20 year partnership. “With an ever growing range to service a number of new markets we believe that we have a stronger proposition for the southern African market than ever before." “Equipment like the new Trakpactor

260 and Warrior 600 has the potential to open up the market for smaller operations such as small-scale quarries, recyclers, demolitions, composters etc who will have the benefit of higher output mobile equipment without the need for much space." “For example, the Warrior 600 is the most compact mobile screen on the market and can easily be shipped in a single 20ft container. In combination with the Trakpactor 260 the duo have an aggressive action and fast throughput of over 200 tons per hour (tph) that enables it to compete with much bigger and bulkier machines. “On the other hand, our full range provides options for all other industries with large-scale screens capable of outputs of over 800tph and jaw, cone and impact crushers for large scale Enquiry no: 42 mining operations.

Linear motion systems available locally

TAF integrated linear motion systems, which include linear guides, ball screws and linear tables, are available in Southern Africa exclusively from BMG. “With the growing demand locally for economical yet efficient linear way products, BMG has established a partnership with OME Technology, to supply and support STAF linear motion components. This range is known globally for high speed and precision, easy integration and interchangeability, energy saving and environmental protection,” says Rouff Essop, general manager, bearings division, BMG. “STAF linear motion products are used in diverse applications, including welding, soldering and drilling; industrial machinery;

measuring and inspection; printing, scanning and packaging; assembly plants and warehousing, as well as in robotic arms and manipulators.” Linear guides - the key part of precision instruments - are used in conjunction with compact ball screws which are locked onto a platform and linked to a servo motor, to produce linear motion. The main function of the guide is to allow the platform to maintain high precision, high rigidity and high load motion. STAF linear guides have a common rail, interchangeable alloy steel slide, designed for reliability and flex-

ibility. The dust sealing twin lip structure ensures effective sealing and the large internal lubricant storage facility reduces maintenance requirements and extends the service life of the system. Cage and non cage types, which are fitted on the same profile rail, have new patented features which include a ball re-circulation design, with no gap, for smooth running. The newly designed chain lubrication system reduces friction during operation and extends service life of the system. STAF’s advanced lubrication system ensures lubricating oil reaches all surfaces in the loop during operation and in static state, oil loss is minimal. Enquiry no: 43

January 2016

KZN Industrial & Business News

COMPANY & PRODUCT NEWS

Best performing

Towards an energy-efficient future

ith mounting pressure for industries to reduce their carbon emissions, hydrogen is a ‘hot topic’ in both the motor vehicle manufacturing and renewable energy sectors. For Tshwane-based specialised engineering company RTS Africa Engineering, hydrogen-based technologies have exciting implications for a more energy-efficient future. The company is the sole agency for leading global hydrogen technology company NEL Hydrogen in sub-Saharan Africa. “Hydrogen is potentially the energy carrier of the future: by transforming electricity to hydrogen through water electrolysis, energy can be stored for later use. It is also considered one of the important fuels of the future as it provides clean and emission-free fuel for transport,” says Ian Fraser, Managing Director of RTS Africa Engineering.

NEL Hydrogen, a Norwegian company, has been at the forefront of hydrogen production through water electrolysis (the process of splitting water into hydrogen and oxygen using an electrical current) since 1927. The company produces electrolysers for large-scale hydrogen production; as well as for hydrogen storage of renewable energy and has installed more than 500 electrolyser units around the world.

In Africa, these include installations in Kenya, Egypt, Algeria and Nigeria. Locally in South Africa, these include installations in Saldanha Bay and Sezela in KwaZulu-Natal (KZN). These units are extremely robust and reliable, requiring almost no maintenance. “Our hydrogen production plants have an extremely long life-cycle, 40 years or more. A case in point is the electrolyser that we installed for a leading sugar producer back in 1983, which runs for 24 hours a day and is still fully operational,” says Eric Dabe, Sales Director at NEL Hydrogen. “The technology itself is very simple, stable and safe, providing a reliable, ongoing supply of hydrogen. The only ‘maintenance’ required is an overhaul of the electrolyser cells. Enquiry no: 44

Setting course for growth

DL Equipment, well known as a leading manufacturer and supplier of docking systems to South Africa’s materials handling market, has new owners. In an agreement announced in July 2015, majority black-owned private equity investment company Helikaon Investments took 100 percent ownership of the company, installing a management team with wide experience of manufacturing and logistics to increase local sales and expand into countries abroad. DDL is widely recognised as having driven the development of professional docking in South Africa. The company manufactures dock-levelling and cold-chain dock sealing systems

locally, and is the sole authorised distributor for two leading European door brands, Nergeco and Alpha. New managing director August Winter said that the initial focus of his management team would be on stabilising relationships with existing customers. “We have commissioned a new ERP system to enable us to better communicate stock availability,” Winter said. “We have also expanded the service department, increasing staff levels and re-equipping with new tools, new vehicles and a stockholding of critical parts for quicker turnaround times. This represents a significant expansion and improvement of the old facility,” he added. Winter said that the improved service levels and DDL’s proven range of very high quality products would allow the company to reclaim its position as market leader. “The local economy is undergoing a change of focus from manufacturing

to importing, creating a whole new market in warehousing and distribution. It is our intention to dominate this market,” said Winter. He pointed to other trends in South Africa that offer opportunities. Increasing electricity costs were forcing cold storage users to re-examine the efficiency of their environmental control, and users involved in maintaining the cold chain would seek the best possible sealing solutions, he said. “Our big advantage is that we manufacture our sealing solutions locally, enabling quicker installation and a very much quicker service turnaround times than rival companies which have to import,” said Winter. “But we are not only focusing on cold chain applications. We are also going to expand the range of dock levellers to give the customer more options in terms of the fastest possible loading and unloading times." Enquiry no: 45

Fleet handover

inde KwaZulu Natal recently delivered a cluster of 24 units made up of N20; T20; E14 and R20’s to Bidvest Food Services. These are being added to their existing fleet to assist with the requirements in their warehouse. Bidvest have been a long standing and extremely impor-

tant customer of Linde Material Handling. Linde are proud to have been associated with this client for so many years - the quality of their product and the long standing relationship with them is testament to the visibility of the Linde Product throughout the Bidvest Food Services operaEnquiry no: 46 tions nationally.

high payload robot

BB has introduced its highest payload, multipurpose industrial robot, the IRB

8700. The robot has a reach of 3.5 meters and is capable of handling a payload of up to 800 kg (1000 kg with the wrist down; 630 kg with LeanID). “When designing the IRB 8700, we emphasized reach and payload as well as performance,” says Ola Svanström, ABB Product Manager for Large Robots. “Thanks to ABB’s superior motion control technology at high moments of inertia, this our highest ever payload robot automatically adapts and adjusts its speed to accommodate heavy and wide parts. With a compact footprint, optimized counterweight, parallel linkages, stiff axes and fewer drive motors, the IRB 8700 keeps its momentum down and speed up.” The IRB 8700, ABB’s largest ever robot offers all the function-

ality and expertise of the ABB portfolio in a much bigger package. The robot has only one motor and one gear per robot axis, while most other robots in this size class use dual motors and/or gears. In addition, there are no gas springs; only a reliable counterweight and mechanical springs for counter balancing. Together these design elements mean the IRB 8700 has fewer components and is able to deliver shorter cycle times and higher accuracy. The IRB 8700 is available in two configurations, one with a reach of 4.2 meters and a payload of 550 kg (620kg with the wrist down; 475 with LeanID) and the other with a reach of 3.5 meters and a payload of 800 kg (1000kg with the wrist down; 630kg with LeanID). Both configurations have an incredibly high moment of inerEnquiry no: 47 tia at 725 kgm².

Multiple package languages, one solution

he pharmaceutical and healthcare industry faces a range of packaging and labelling challenges, from protecting sensitive biopharmaceuticals to preventing counterfeiting. One major hurdle is catering for multinational markets and patients who speak a range of different languages. With many pharmaceuticals being shipped across countries and continents, there is a growing need to ensure that product labels include multiple languages. In some areas, such as California in the US, lawmakers are putting more pressure on pharmacists to explain medical instructions to their customers in a range of languages.

However, the responsibility of communicating important instructions and information to pharmacists and patients ultimately lies with the pharmaceutical manufacturer or product owner. The issue is that there is often not enough space on traditional packaging solutions for product information in multiple languages. However, with Informational Fix-A-Form BookletLabels from Pyrotec PackMedia, it is possible to print any number of languages on one label (that fits in the place of your standard adhesive label) without having a negative impact on legibility, packaging size or appearance.

Will you make the switch?

APE pumps - Pumps at the heart of Africa Mining

Waste Water processing

Reliable insert grades and dedicated geometries for all materials.

Manufacturers of: Vertical industrial turbine pumps Multi-stage high pressure pumps

Strong tool material - allows for the deepest cuts and narrowest widths.

Split casing pumps

Internal over- and under coolant for chip control and longer tool life.

End suction pumps Power Generation

Petrochemicals

Enquiry no: 48

Vertical sump pumps

Smart clamping with railed interface makes insert changes smooth and eﬀortless while ensuring a precise insert position.

API 610 pumps

Find out what CoroCut QD can do for you at:

26 Nagington Road, Wadeville

www.sandvik.coromant.com/make-the-switch

Germiston 1400, South Africa Tel +27 11 824 4810 | Fax +27 11 824 2770 PO Box 14733, Wadeville 1422, South Africa Email: apepumps@mweb.co.za

64 Jet Park Road, Jet Park • PO Box 25038, East Rand, 1462 Branches: Durban, Port Elizabeth, Cape Town, Vaal Triangle Direct Sales: 0860 101 008 Fax: 0860 101 006

Website: www.apepumps.co.za

APE A5 ad.indd 1

2015/12/02 10:01 AM

January 2016

COMPANY & PRODUCT NEWS

Second project for semi-automated yard control systems

CTOM Signalling has been awarded a further contract to provide and install yard control systems for various Transnet Freight Rail stations around the country, following its earlier successful execution of contracts for semi-automated yard control systems. The latest yard control contract is for a total of 13 yards. “We view the award of this second project to us as affirmation of our success with the earlier project in developing a yard control system that is effective and efficient, along with our installation of the system at the various yards in a satisfactory manner and substantially on time,” commented Peter Colborne, ACTOM Signalling’s General Manager. The new project, awarded in mid-August 2015 and scheduled for completion in December 2017, is for yard control systems for Kazerne, Natalspruit and Springs yards in Gauteng, Newcastle and Vryheid in Kwazulu-Natal, Witbank, Belfast, Nelspruit, Komatipoort and Oosbank in Mpumalanga, Phalaborwa and Thabazimbi in Limpopo and Rustenburg in North-West Province. “The initial project was very challenging as it involved converting the conceptual design into a commercial system against tight time constraints. Having overcome those hurdles in the first phase, we expect things to run

much more smoothly this time round,” Colborne stated. The yard control system is a semi-automated system that replaces existing manually-operated mechanical systems in which the points sets have to be thrown by a yard operator on the tracks. With the new system yard operators are provided with two alternatives for operating points sets, using either a trackside push-button or a local control panel (LCP) that, although a remote control system, is located in a line-ofsight position so that the operator can see the points or series of points he is controlling. The earlier project, executed between mid-2012 and the end of last year, comprised five yard control contracts for a total of 10 stations in Gauteng, Kwazulu-Natal, Western Cape, Northern Cape and Eastern Cape. Enquiry no: 49

KZN Industrial & Business News

More easily accessible

thala Development Finance Corporation Limited (Ithala) Corporate Services Centre has moved into its newly completed Trade Centre building on Durban’s Point Waterfront. The modern working environment, situated at the gateway to the city signifies a new era for Ithala and inaugurates a new phase of ‘enabling dreams’ for generations to come. The new offices boast a contemporary open plan design featuring environment friendly fittings and new technologies positioning Ithala for energy saving and smart communication. Furthermore, the installation of a generator and an emergency water supply ensure that services will not be interrupted. The move from Umlazi will allow Ithala to be more easily in reach of its broader target market by being centrally located. However, having spent many years within the Umlazi community, Ithala is leaving a legacy by ensuring that the current building will be utilised in a way that directly benefits the people of the area. “We are very pleased that, following our call for proposals, a University of Technology will be taking over the premises. Ithala has long been entrenched in learnership, internship

and bursary programmes so we are heartened by the fact that our facility will be utilised by a recognised learning institution”, said Yvonne Zwane, Ithala Group Chief Executive. “The presence of provincial government entities that will be joining us later this year and during 2016, will add to our objective of consolidating and harmonising our activities to become the host for a development hub that will rationalize service delivery to our clients." "Ithala’s property portfolio is central to its development mandate of job creation and economic upliftment of

local communities. We see the Ithala Trade Centre as a flagship in our commercial portfolio and believe that this project will enhance the area by contributing to mixed use development, regeneration and growth on the Point Waterfront”, added Zwane. The “Big Move to Hope”, as it is termed by employees within the organisation, speaks to a major milestone in Ithala’s repositioning strategy and the establishment of the Trade Centre points to the organisation’s success in re-asserting its development role. Enquiry no: 50

From construction to farming …

he local D-Series skid steer line-up has been extended following the recent introduction of the Cat 232D, a vertical lift unit wellsuited for niche markets like landscaping and agriculture. Equipped with an optional twospeed drive system topping out at around 18 kph, the 232D is powered by a Cat C2.2 engine and has a rated load capacity of 840 kg (and 885 kg with the optional counterweight). As for all D Series models, the Cat 232D’s lift arms have a tubular design that provides optimum lift characteristics and strength, while presenting a narrower profile, which enhances sight lines to the sides of the machine, the tyres, and to the work tool/coupler interface. The optional automatic work-tool coupler is electrically actuated, and replaces the previous hydraulically operated version. “The new coupler is simpler in design, eliminates hoses and connectors, and is eas-

ier to install in the field,” explains Barloworld Equipment product marketing manager, Desigen Naicker. An available high-flow auxiliaryhydraulic system provides flows to 97 L/min and pressures to 23 000 kPa. Both standard and high-flow auxiliary systems use connect-under-pressure quick disconnects. Caterpillar has designed the Cat 232D with specific work tool applications top of mind. For the agricultural market, these include bale spears; a bale grab (with a maximum opening of 1,8 m); a silage defacer; and a

side discharge bucket for sand and sawdust. Cat spear work tools are supplied in single tine configuration for round bales, and double tine with backrest for square bales. Spear attachments are now ready for shipment, with the balance of the above work tools available from the second quarter of 2016. Spears can be ordered in lengths of either 990 or 1 245 mm, depending on the materials handling requirement. Bale spears are secured to the rigid frame with tapered bearings. On the single bale spear, two additional stabiliser spears are located on the bottom of the frame, ensuring the security of the baled material when travelling and loading. A more specialised tool, Cat silage defacers will come in three different lengths, namely 1.8m, 2.1m and 2.4m. In turn, the side discharge bucket for sand and sawdust comes in either a 1,8m or 2,4m width. Enquiry no: 51

Using concrete strip roads to full advantage

outh Africa has yet to fully discover and utilise the benefits of concrete strip roads, says Bryan Perrie, MD of The Concrete Institute. Perrie says concrete strip roads, laid as wheel tracks, are economic and durable and particularly suitable as farm roads or roads in rural areas. “They can, therefore, be of invaluable use to the agricultural sector as well as communities living in outlying rural areas,” Perrie states. He says although concrete strip roads have proved themselves in many countries, the South African governmental road building sector as well as private land-owners have not yet fully realised the advantages, or fully utilised, concrete strip roads. Such roads are a particularly useful means of making steep rural farm roads passable in all weathers. “In the wet summer months, many potential visitors to inland private

game reserves avoid visiting the reserves and lodges with sedan vehicles for fear of getting stuck in the mud. Concrete strip roads, particularly in very muddy areas, could therefore boost tourism numbers. Strip roads are widely used in, for example, SANParks resorts like the Mountain Zebra National Park near Cradock, KZN Wildlife Ezemvelo resorts such as in the Drakensberg and at the iSimangaliso Wetland Park at St Lucia, and at the upmarket Pezula Private Estate near Knysna on the Garden Route.” “Strip roads can be built without expensive or sophisticated equipment and by comparatively unskilled labour that has received just basic instruction. No reinforcement of the concrete is necessary. Furthermore, laying the strip roads can be done in short

lengths, so their construction can be slotted in when labour and time are available. “ The strip roads can be made relatively skid-resistant simply by wood floating the concrete as a final operation. For a strong skid-resistant finish, the concrete can be broomed transversely to the direction of traffic to produce a multitude of fine grooves Enquiry no: 52 across it.”

January 2016

COMPANY & PRODUCT NEWS

KZN Industrial & Business News

Farmers educated on export requirements

RBIDZ CEO, Pumi Motsoahae; DBL Trading Sales Consultant, Yvonne Spiller; uThungulu District Mayor, Cllr Thembeka Mchunu, DBL Trading CEO, Ismail Khan and uMhlathuze City Mayor, Cllr Mduduzi Mhlongo

he Richards Bay Industrial Development Zone (RBIDZ) recently hosted and facilitated a successful Seminar, themed “Promoting industrialisation and the growth of local farmers by establish-

ing partnership and opportunities in export markets”. The Representatives of Dubai food trade and distribution company, DBL World General Trading LLC,that partnered with RBIDZ addressed a full

house of Zululanders at the Civic Centre Auditorium in uMhlathuze City, Richards Bay. This initiative is bound to benefit local farmers, create the much needed jobs, whilst also ensuring more income to be gained by local farmers by exporting. RBIDZ CEO Pumi Motsoahae told farmers the Zone will continue to facilitate partnerships between local produce suppliers and the Middle East markets. “The most important thing for you to do from today onwards is to ensure you can comply with the correct quantity and quality standards, There is huge demand in this market, so it is vital that we do not fail at this opportunity”. To that, DBL World General Trading Sales Consultant, Yvonne Spiller added that Dubai does not grow any of its own food, making imports essential. Agriculture and agro-processing industries are among the sectors identified by the Industrial Policy Action Plan (IPAP), the New Growth

Path (NGP) and the National Development Plan (NDP) for its potential to spur growth and create jobs. Agro-processing, in particular, is identified because of its strong backward linkage with the

primary agricultural sector. In alignment with national policies, the RBIDZ has identified agro-processing as one of its priority sectors. Enquiry no: 53

Ensuring your supply chain doesn’t fail

mpty store shelves, increased pollution levels, and infrastructure in various states of breakdown are not just elements in the story line of a movie about the end of the world. hese issues, together with basic services and resources that are just not available when and where they’re needed, form the reality of a world without efficient supply chain management. Supply chain management is much more than just procurement or just logistics and transportation of goods. It is the function that takes an integrated look at how to balance the supply of goods and services with the demand of customers. As simple as this sounds, the exper-

tise required to plan and maintain this balance is highly complex, as is evident from the topics that have been presented over the past 37 years on the programmes of the Annual SAPICS Conference for Supply Chain Management Professionals. The 38th Annual SAPICS Conference and Exhibition, scheduled for 12-14 June 2016 in South Africa, will explore topics that will help delegates to overcome the challenges supply chain management professionals face on a daily basis. Energy and water shortages, technological developments, labour and skills demands, and environmental concerns are just some of the issues that supply chain professionals need to take into account when plan-

ning and executing profitable supply chains. The speaker line-up for the 2016 conference will include a number of highly sought-after international speakers. SAPICS aims to provide the South African supply chain community access to the latest in supply chain thought leadership, while keeping costs in line with the declining local economy. Significant savings on delegate registration fees are available until 29 February 2016, and preferential accommodation rates have been made available to SAPICS. For more information please visit conference.sapics.org Enquiry no: 54

SA decision-makers adopt mobile business intelligence

n today’s competitive corporate environment, managerial decision-making processes require a wealth of information that can be enhanced and transformed with immediacy into effective action. Company managers find themselves spending great chunks of their day out of the office, and must execute critical decisions under complicated and unpredictable conditions. Mobility in business is increasingly exercising an influence on core organisational business processes. Advances in wireless technology, coupled with the rapid growth of mobile devices, and has spawned a new era in business computing: mobile business intelligence. In an effort to prove the importance of mobile BI for business with statistical findings, a recent South African study (using a sample of Cape Town-based SMMEs and large organisations) sought to scrutinise managers’ perceptions and usage of mobile BI. The study considered what factors would influence the usage of mobile BI for managerial decision-making, what impact mobile BI

would have on the manager’s behaviour in relation to decision-making in an organisation, and how using mobile BI might affect an organisation’s performance. In terms of the research study, findings indicated that the main predictors of using mobile BI for organisational decision-making were based on the decision-maker’s attitudes towards use, and the behavioral intention to use. The study was able to confirm that the underlying purpose of using mobile BI by managers for decision-making was to enhance and improve managerial decision-making abilities. The data analysis demonstrated that a positive attitude towards mobile BI leads to its actual use. Going forward, it is anticipated that the perceived benefits of mobile BI technologies will likely mature over time as there is more innovation in both the mobile and BI-related technologies.

SACE Emax 2 Managing the power

Enquiry no: 55

Light up the future with the new SACE Emax 2. Not just a circuit breaker, but a true power manager that controls every electrical system, raising the efficiency. SACE Emax 2 protects the system, manages loads and generators, measures and analyses energy quality. It is simply integrated into all projects - from standard systems to the most complex automated networks, all with the simplicity and reliability you would expect. Circuit breakers switch power, SACE Emax 2 manages it. www.abb.co.za/lowvoltage ABB South Africa (Pty) Ltd Tel. +27 10 202 5880 E-mail: LP@za.abb.com

Video door entry kits

egrand’s video door entry and surveillance kits - with multiple functions, including clear images and good sound quality – is a modular, easy to install system, for total security. “As crime increases, well designed security systems for controlled access are critical” states Johan Bosch, Legrand’s general manager. “Identifying people at the door and being able to speak to them before allowing them admission to building is now an affordable facility that should be considered a necessity, rather than a luxury.” These touch screen and hands free video door kits encompass all components required for the installation – a highly resistant street panel and a choice of three

January 2016

COMPANY & PRODUCT NEWS

different internal video units, with plug-in power connectors. The flexible design of these two wire units allows easy refurbishment of existing systems. For example, a doorbell can be transformed into a full video door entry system. Wall mounted weatherproof metal street panels and a rain shield as standard, are enhanced by a 95° wide angle colour camera and a customisable backlit nametag for one or two family homes. It is also possible to connect one additional Legrand security camera with the street panel. By simply pressing the internal unit button, the user can switch from the streel panel view to the camEnquiry no: 56 era view.

EMBPAPST Quiet and Powerful:Layout 1 2015/06/12 2:27 PM Page 1

KZN Industrial & Business News

New thermoplastic polyurethane sheeting

arket leaders in the supply of quality cast acrylic products, Perspex South Africa, have proven their desire to push aside boundaries and exceed expectations in the development of their latest product. The unrelenting drive to produce a thermoplastic polyurethane sheeting that has the ability to outperform its competitors in durability, elasticity and resilience, has lead to the creation of their new product, aptly named LinaShield. Perspex SA’s innovative thinking, along with leading raw material manufacturers, has seen this eagerly anticipated product come to fruition. When thinking of the extremely harsh conditions that mining, transportation and farming industries have to constantly endure, Perspex SA knew they had to come up with a highly robust product that maintained optimal

performance in all kinds of circumstances. Features such as superb low-temperature impact strength, reduced vibration, elasticity in a broad temperature range and resistance to oils and greases, reveal Perspex SA’s efforts to create a product that aligned with the needs of such industries. A few key areas of focus for them when developing LinaShield, demanded the necessity to provide outstand-

ing resistance to abrasion, strokes and penetration of sharp objects. Displaying excellent resilience to such a variety of unforgiving forces has shown LinaShield to be perfectly suited to tough environments. Perspex SA has designed this new thermoplastic polyurethane sheeting to act as a coat of armour in protecting equipment like wear linings, vehicle linings, belts and conveyors. LinaShield boasts extreme versatility and flexibility, lending itself to a wide range of applications. Another benefit of LinaShield, notes Perspex SA, is that industries using heavy-duty equipment have noticed an increase in productivity, due to a significant reduction in maintenance downtime. Because this product doesn’t have any plasticizers, its longevity is enhanced, and so it outlasts conventional rubber-like materials. Enquiry no: 57

Maximise throughput and uptime

aximised throughput and uptime, with minimised costs, are the goals of all processing plants. Extensive research and smart engineering have resulted in the development of a hydrocyclone that can achieve up to 50% higher throughput capacity in comparison with competitor cyclones in the 26-inch diameter range due to its larger inlet and vortex finder configuration. The Cavex 700CVX hydrocyclone, with a smaller, more space efficient body, has a higher throughput than the Cavex 650CVX hydrocyclone making it attractive for new installations as well as retrofitting into existing cyclone clusters. This allows mine sites to increase capacity with minimal capital expenditure while maintaining a competitive advantage. Sheldon Gabriel, product manager cyclones of Weir Minerals Africa and Middle East, explains that the inclusion of a unique laminar spiral inlet in the Cavex 700CVX hydrocyclone is the secret behind the success of this new product. “As with all products we introduce to the market, the design is based on feedback from the market and intensive field testing. The result is a hydro-

cyclone that produces the desired results due to its large inlet and vortex finder configuration.” “It is important to note that the development of the Cavex 700CVX hydrocyclone was not based merely on a cone modification, but rather on an entirely new feed geometry that substantially increases hydraulic throughput capacity while minimising localised wear on the feed chamber and vortex finder,” says Gabriel. Conventional hydrocyclone geometry causes migration of unclassified solids into the overflow, which can result in valuable mineral losses. The laminar spiral inlet geometry design of the Cavex 700CVX hydrocyclone provides a natural flow path into the

hydrocyclone. Due to the fact that the shape has no sharp edges or corners, it readily allows the feed stream to blend smoothly and efficiently with the rotating slurry within the chamber. “When turbulence is reduced, sorting efficiency is naturally enhanced and fewer misplaced fines bypass to the underflow, with less coarse tramp material bypassing to the overflow. This is achieved by maximising the air core diameter created within the rotating mass of fluid in the hydrocyclone and results in reductions in overgrinding and circulating loads,” says Gabriel. Gabriel points out that in conventional hydrocyclones, slurry bursts into the cylinder with no flow control. The resultant turbulence is responsible for premature and localised wear of the liner walls causing inefficient classification and decreased wear life. By minimising flow resistance through the feed chamber, Cavex hydrocyclones are able to process substantially higher slurry volumes. The increased productivity effectively reduces the quantity of hydrocyclones required and reduces the energy Enquiry no: 58 required for the job.

SIL3 for South African

I C

CMY

Johannesburg 011 794 3434 Cape Town 021 555 4547 Durban 031 569 1963

1703

valve manufacturer

ndustrial valve manufacturer Gunric Valves has achieved the highest level of safety, the SIL3 (Safety Integrity Level), for their Metal Seated Butterfly Valves. The SIL3 - for all electrical operated components that operate within a system in a plant, such as a refinery, - is assessed for safety and reliability as well as the impact on the system if it fails. This Certification enables Gunric Valves to offer the Oil, Gas and Water industries a guarantee that the Gunric Metal Seated Butterfly Valve will close, and will close safely. The Technology Localisation Implementation Unit (TLIU) assisted Gunric Valves in obtaining the SIL Certification IEC 601. The certification process took four months at a cost of half a million rand. TLIU is an initiative of the Department of Science and Technology (DST) (hosted by the CSIR), mandated to assist State Owned Companies in realising their localisation programme by improving the competitiveness of strategic suppliers. By obtaining the SIL3, Gunric Valves can now supply locally manufactured products to the industry, and by-pass the traditional use of nontariff barriers that allowed imported products with similar certifications to keep local products out of the market. Gunric Valves is a leading manufacturer and supplier of cast and fabricated industrial, high performance butterfly valves in South Africa, and exports to Australasia, as well as into Africa. Gunric Valves provides customised butterfly and check valves for unique industrial Enquiry no: 59 applications.

January 2016

KZN Industrial & Business News

COMPANY & PRODUCT NEWS

Reliable bentonite pumping at local waterworks A

major waterworks in South Africa is benefitting from the installation of Bredel APEX15 hose pumps from Watson-Marlow Fluid Technology Group. The APEX pumps have been preferred over progressive cavity (PC) pumps in an application that sees metering of bentonite into the source water to help flocculation. Bentonite is a crystalline quartz (naturally occurring) clay product. The abrasive nature of the substance can cause costly damage to the PC pumps, a factor that is not encountered when using APEX technology. State-owned Umgeni Water is the largest supplier of bulk potable water in KwaZuluNatal. The organisation currently supplies 426 mil-

lion cubic metres of potable water to its six municipal customers. Conventional treatment methods for removal of suspended and colloidal material from water include chemical coagulation of small colloidal

Optimising citrus fruit storage

PC Storage Solutions SA was recently contracted to optimise the storage operations of citrus fruit distributer FPT at its Durban facility. The company provided a turnkey storage solution, which included the installation of its mobile racking solution, Movirack ,for two cold storage chambers in the harbour district for the storage of lemons, oranges and grapefruit prior to export. In addition to the fitment of the Movirack, the warehouse structure required structural modifications to configure it for mobile cold storage down to 0° Celsius. As the existing drive-in galvanised racking system formed the roof support, APC Storage Solutions SA cleverly engineered the Movirack

system within the constraints of the new structure, ensuring that the whole roof support was contained on the perimeter of the facility. APC Storage Solutions SA’s design utilised the existing structure to allow pallet placement on the support structure itself, thereby gaining important storage capacity. The structure’s aged floor was also unsuitable for cold storage applications, not satisfying the necessary Geotechnical report guaranteeing the integrity of the subsurface. APC Storage Solutions SA was thus required to engineer, design and supply a new reinforced sub-base and strip footing system, incorporating the company’s Movirack embedded rail system and new FM2 super-hardened floor, which could handle the stresses of cold storage applications and harsh material handling equipment movements. Each chamber was equipped with seven mobile racks, eight back-to-back bays deep, to accommodate over 1 200 pallets. Four levels of 2.2 metres in height gave a final storage height of over eight metres. The installation made provision for the addition of an eighth mobile base in each chamber, with the embedded rail system for these bases already installed. For six months of the year, in line with the seasonal citrus fruit produce it exports, FPT runs a non-stop, 24-hour day, seven-day week Enquiry no: 57 cold storage operation.

Bringing plants on stream faster

merson Process Management has introduced Smart Commissioning, a technology-enabled process that drastically reduces automation commissioning time and effort. Smart Commissioning helps automation projects meet strict and shifting deadlines by reducing trips to the field, eliminating tasks, and accommodating late project changes. Smart Automation Commissioning builds on advances made possible by the combination of the DeltaV distributed control system (DCS) Electronic Marshalling with CHARMs and AMS Device Manager software to remove automation from the critical path of projects With the release of version 13 software for the DeltaV DCS and AMS Suite, Smart Commissioning brings ease to automation project implementation. From the initial device connections to final system testing, users save money as they shave weeks off the project schedule by

reducing time spent on automation commissioning activities. Upon arrival at a project site, pre-tagged smart devices can be connected immediately to any channel in a nearby junction box -- no need to wait for wiring designs to be complete. Smart Commissioning also eliminates potential errors by automatically finding and identifying all smart devices, then binding them to the configuration. To further accelerate implementation, the device configuration is pushed to all devices based on pre-configured templates. Testing is easily and safely done from the control room by using digital communication, requiring no personnel in the field for confirmation. “With Smart Commissioning, members of the project team can more easily meet tight project timelines and are not hampered by late design changes,” said Mark Howard, vice president of project execution for Emerson Enquiry no: 58 Process Management."

particles and flocculation of the small particles to form larger flocs or aggregates. Bentonite is added when the water to be flocculated contains too few particles for effective flocculation. Several Umgeni Water plants have experienced difficulties with their PC pumps as a result of bentonite metering, which typically takes place around once a month on average. Upon start-up, the PC pumps will immediately run dry due to the properties of bentonite. Suction lines can sometimes become blocked and the pump stator is subject to damage. With this in mind, the introduction of bentonite metering processes at Umgeni Water’s Amanzimtoti waterworks, set the company

thinking about alternative pump technology. After a review of the market, the pump of choice proved to be a Bredel APEX15 hose pump from Watson-Marlow. The application at Amanzimtoti sees bags of bentonite offloaded into a 3000 litre holding tank and then mixed. Using the Bredel APEX pump running at less than 3 bar, the abrasive liquid is then pumped so that the solids are kept in suspension. Crucially, the two APEX15 hose pumps, can be reversed if blockages are encountered, then run in the correct direction again once clear. As a result, reliability has improved significantly at the Amanzimtoti plant in the three years since the pumps have been installed. Enquiry no: 56

World Class Manufactured in South Africa

The GRID What is it?

5 x 1 600 kVA 11 kV/433 V and 1 x 2 000 kVA 11 kV/720 V Transformers Export to Ghana

The GRID is a graphic element that he

Local Manufacturer of Transformers and Mini-Substations • Custom Designed Oil Filled Transformers Distribution 100 kVA to 3 150 kVA Power 3 150 kVA to 40 MVA up to 132 kV Windings: Copper or Aluminium

• Mini-Substations Enclosure Type A, B and C Up to and including 2 000 kVA 22 kV (specials up to 33 kV for the African market)

indentity. Derivative of the propo WEG Global ManufacturingZEST Operations

it is based on a proportion of width an

• Custom Designed Oil Filled Transformers 3. The distance between the GRID ele • Power 40 MVA to 350 MVA upheight to 550 of kVan element.

• Transformer Repairs and Maintenance Up to 100 MVA 132 kV

100 MVA 132 kV Testing Bay

011 827 3458 info@wegtransformersafrica.co.za

Newly Commissioned Vacuum Drying Oven

Mini-Substations

G Delivering results…

echnical Finishes recently launched a long term decorative system. The Polyscreed GHF Terrazzo is not only hard wearing, but it also incorporates silver-ion technology which prevents the growth of fungi and bacteria. This technology slows down the degradation of a floor and is therefore advantageous for any environment. This 10mm polyurethane Terrazzo Screed consists of customisable aggregate available with different back-ground colours to suit the requirements of clients, architects and

design’s teams. The benefits of the GHF Terrazzo system includes easy maintenance, chemical, abrasion and impact resistance. The floors are aesthetically pleasing and available in a non-slip texture. The Technical Finishes team works together with their licensed and trained applicators to ensure perfect results every time. The company is continually investing in research and development, creating new flooring technologies to serve the ever changing and developing flooring market. Enquiry no: 59

oscor Hi-Reach extends the Genie boom lift family with the introduction of the Genie SX-150, a compact workhorse that features excellent stability and an impressive working height of 48m. “This remarkable new machine which follows on from its big brother, the 57m SX-180, is a welcome addition to the family as it conveniently addresses a working height gap between the current 40m and 57m telescopic boom offering,” says Goscor Hi-Reach Managing Director, George Landsberg. Highlighting the machine’s outstanding stability, Landsberg says the SX-150 is built on Genie’s pioneering and proven XChassis design, a technological breakthrough that positions the range in a league of its own. “Add to this a horizontal outreach of up to 24.38m as well as an industry-leading capacity through its full working envelope, and the result is a boom lift that delivers unequalled versatility and productivity. For our customers and end-user these features importantly signify

South Africa’s energy resources are limited and yet demand for industrial products continues to rise. Managing costs and still meeting output targets can be a ﬁne balancing act. Talk to one of our Energy Advisors today and let us assist you in devising the most effective energy plan for your business.

Eskom Holdings SOC Ltd Reg No 2002/015527/30

profitability and a rapid return on investment.” The machine has four pre-programmable platform heights (46m, 41.2m, 36.6m and 30.5m). In addition to being wellsuited to fleet owners’ needs, this new and increasingly important feature also benefits rental companies by optimising returns on utilisation and consequently a reduction in total rental cost of ownership as they can charge a fixed rental rate according to height. This new model will without any doubt give rental companies looking to meet increasing demands in the 30m to 48m range, a competitive edge. “Goscor Access Rental has already purchased some of these machines with the first one starting work in Kwazulu-Natal and the second arrival going to the Gauteng region,” states Goscor Access Rental Managing Director, Dean Jones, adding that “the machines

have immediately proven to be an instant hit with our rental customers.” With a market-beating 340 kg load chart offering an impressive horizontal outreach of 21.34 m at 36.6m, one SX-150 unit provides two workers and their tools the ability to handle tasks that often require the support of several machines. The compact footprint, which is unique for a machine in this category, a minimal tail swing of 1.06m and unrestricted 340kg capacity across its full working envelope, makes the SX-150 in many cases a convenient and cost-effective alternative to truckmounted booms. The boom lift’s reduced dimensions also enable fast set-up and the machine is easily transportable via a standard trailer making it a quick cost-effective solution for urban jobsites, bridge and stadium inspections and maintenance. Enquiry no: 60

Putting fleet managers back in control

Allow us to help you manage the delicate balance between input and output

Call our Eskom Contact Centre and request a call from an Energy Advisor on 08600 37566. For more information go to www.eskom.co.za/idm

KZN Industrial & Business News

Market-beating stability at 48 metres working height

leet managers are often left in the dark regarding the status and performance of their vehicles while on the road. Exact positioning, ETAs and driver performance have not always been immediately available to managers. Leading telematics provider Skygistics has partnered with Garmin to provide fleet managers with real-time visibility of their vehicle assets, allowing them to monitor vehicle location and performance; increase management and logistics of deliveries; as well as enable fleet managers to send message instructions directly to the Garmin interface from a mobile application. The Skygistics Garmin FMI (Fleet Managers Interface) is integrated tracking, navigation and driver communication software that utilises Garmin Personal Navigation Devices as its interface, providing managers with complete control of their fleets. By incorporating cellular and satellite services, the system ensures realtime fleet management and network coverage for local and cross-border applications. The FMI assists managers in determining the most cost-effective routes for their operation, allowing them to

Mohlaleng_2582_E

January 2016

COMPANY & PRODUCT NEWS

reduce operating expenditure in the face of rising fuel and toll costs and increased traffic volumes. Managers are able to predefine routes for each vehicle and receive real-time alerts should the driver deviate from the defined route. ETAs are updated every two minutes, allowing managers to make accurate logistical schedules. The solution also addresses multiple-destination fleets by providing drivers with a complete list of stops in a single screen. It can be programmed to automatically alert managers when the vehicle has arrived at the predefined stop. In addition to real-time tracking of driver location, the solution provides two-way communication between a manager and each vehicle in the fleet

using Garmin hardware. Fleet managers can now send customised, or predefined, text messages to prompt the driver to complete a job instruction. “Every message can be tracked with an audit trial,” says Henry Smith, Sales and Marketing Executive, Skygistics. “This allows managers to monitor which messages have been delivered, read and actioned according to the instructions”. Fleet managers can track the exact time and location each message was read. In addition to dispatch and navigational features, “the system provides a record of how the vehicle has been driven, allowing managers to isolate, and ultimately eliminate, inefficient and aggressive driving practices such as speeding, excessive idling, overrevving and hard-braking,” Smith continues. “Hours of service can also be automatically monitored, allowing more accurate and efficient vehicle maintenance.” The Skygistics Garmin FMI solution is suitable for all transport and fleetrelated operations including couriers, metred-taxis, towing companies and bulk delivery fleets. Enquiry no: 61

January 2016

COMPANY & PRODUCT NEWS

KZN Industrial & Business News

Rescuing mountain pass

he badly deteriorated gravel access route between Sani Pass, on the border of South Africa, and the town of Mokhotlong, winding through the picturesque Black Mountain Pass in the mountainous north eastern part of Lesotho was in desperate need of upgrading to a surfaced, all weather road. The notorious Sani Pass is the only vehicle route and trade link over the Drakensberg escarpment connecting KwaZulu-Natal with the mountainous Kingdom of Lesotho. Kaytech’s subsoil drainage systems were recommended for this challenging project. The contract to build the road to a highway standard was awarded by the Ministry of Public Works & Transport Lesotho to China Geo Engineering Corporation, with Aurecon Lesotho as consultants for the project.

This project has resulted in the installation of 25 000m each of Kaytech’s Flo-Drain and Geopipe. With the original design incorporating a conventional stone subsoil drainage system, it was soon realised that the poor quality, residual basalt subsoil, in conjunction with exorbitant transportation costs of stone to this remote site, called for an effective alternative. Engineers determined Flo-Drain and Geopipe M100R would be the ultimate

solution. Flo-Drain is a quality assured, prefabricated geocomposite drainage system that, together with Geopipe, is lightweight, flexible and easy to install. Manufactured from HDPE, Geopipe is ideally suited to fin drains like FloDrain as its 70% open area allows for a significant increase in the infiltration rate of water.

In fact, no other drainage pipes have an infiltration rate equivalent to that of Geopipe. It easily accommodates high localised flows and can tolerate extremely high stresses of overburden. It is so flexible that even under extreme conditions it may deform but will regain shape without breaking. Importantly for this project, located at an altitude of almost 3 000m where severe winter conditions prevail, Geopipe will not become brittle even at very low temperatures. The combination of these two Kaytech products is extremely effective in lowering the water table or intercepting seepage in a wide range of applications. This top quality subsoil drainage system, which was considerably quicker to install than a conventional system would have been requiring narrower trench excavation, provided our neighbouring country of Lesotho with several benefits including a 10% cost saving, valuable time saving and, significantly - since no special skills are required for its installation - the contractor was able to employ local Enquiry no: 62 labour.

Sarma quality wins the day

t is no secret that the readymix industry is growing in leaps and bounds and that more and more organizations are insisting on Sarma approved concrete for their construction sites. But a lesser known fact is behindthe-scenes work that is constantly being conducted by the Southern Africa Readymix Association (Sarma) to ensure international standards are adopted and used by its members, while simultaneously educating industry bodies and users about the need to insist on accredited readymix. “If South Africa is to progress as a modern society we need to uphold standards and constantly push the boundaries to ensure we are among the world leaders and are able to construct any type of structure with locally obtained skills and materials whenever it is required. We cannot and should not ever settle for anything but the best when it comes to building our nation,” says Johan van Wyk, Sarma general manager. He continues, “It is inconceivable that anybody would use a product that is not bound by any standards whatsoever, when there are accredited members that have to comply to

all manner of internationally accepted standards before they are allowed to sell a single cubic metre of readymix concrete. “That is why Sarma never stops working to engage with colleagues representing professional industries in civil engineering, architecture, quantity surveyors, project managers, as well as consulting, municipal and other technical disciplines that are required to specify concrete. Also roads agencies, and all tiers of Government need to be educated about the correct use of readymix concrete. “This year alone we have scored major success with the South African Roads Agency Limited (Sanral), several metropolitan municipalities, large civils engineering companies and a variety of other significant organizations specifying that only Sarma accredited readymix be used on their sites,” lauds Johan.

He explains that so far the Construction Industry Development Board (Cidb), Consulting Engineers SA (CESA), National Home Builders Registration Council (NBRC), SA Institute of Civil Engineers (SAICE), National Laboratory Association (NLA) and many others have committed to work wih Sarma to encourage members to specify Sarma accredited concrete. Cesa has also inserted a readymix concrete accreditation module into its training courses. To crown what has been a busy year so far the association is also cleaning up readymix’s act by establishing a task team to clean up concrete spills on Gauteng’s roadways regardless of whether they were made by members or non-members. The programme will be evaluated for the next six months and if successful will be rolled out across the Enquiry no: 63 country.

Collaboration to continue for Coatings for Africa 2017 Pictured were Danny Grady (left), vice-president of OCCA SA; and Terry Ashmore, chairman of SAPMA

he Oil and Colour Chemists’ Association (OCCA) South Africa and the SA Paint Manufacturing Association (SAPMA) have concluded an agreement to again jointly stage the African continent’s premier coatings exhibition and event,

Coatings for Africa, which is held every two years. The actual dates for Coatings for Africa 2017 have not been finalised yet but the event - by far the largest of its kind in Africa - is likely to be staged over three days Enquiry no: 64 around mid-2017.

Enquiry Service For more information on product or service news please circle the number relevant to the article then return it to: KZN Industrial & Business News P O Box 1322 Wandsbeck 3631 or fax this coupon to enquiries at (031) 266 7514 or log on to www.mediaevents.co.za.

Name: ______________________________________________ Surname:____________________________________________ Designation:__________________________________________ Company: ___________________________________________ Address: ____________________________________________ ______________________________ Postal Code:___________ Tel:______________________ Fax:_______________________ E-mail:_____________________________________________ Nature of business: ___________________________________ Issue 96 - January 2016 1

January 2016

INDUSTRY PEOPLE

KZN Industrial & Business News

Seen at the Transnet Port Terminals Business to Business event from left are:

Ted Zulu and Nombuso Afolayan

Keith Sibisi, Tracey Neat, Beverley Masson and Amanda Mfeka

Paul Nzimande, Zine Icheku, Thato Tsautsa, Nomalanga Sokhela & Thandi Sebelo

Celebrating the official launch of Natal Pump Services' new premises in Westmead from left are :

Alan Bissett, Natal Pumps Services; Sutton Fleetwood, Melanie Padoa and Debbie Fleetwood, Pump & General Engineering

Heiner Freese, SBS Tanks; Duncan Boyes, Centa Fire; Vanessa Millard, Lockload Fire; Brian Wilson and Delayne Gray, SBS Tanks

Magnet Electrical hosted a function recently to mark the launch of the SLV range from left are: Brian Howarth, managing director, Magnet Group, Ava Fellner-Feldegg, marketing, SLV Germany, Robert Fellner-Feldegg, chief executive officer and managing director, SLV Germany, Andreas Wrbka, regional sales manager, SLV Germany and Andreas Hartmann, managing director, Netzloesungen Germany

Samantha MacDonald, junior marketing manager, Magnet Group, Andreas Hartmann, managing director, Netzloesungen Germany and Lyndi Roberts, senior marketing manager, Magnet Group

Jay Moodley, engineer, Asara Group, Omesh Sookrajh, accountant, Magnet Group and Kalvin Pillay, financial manager, Asara Group

Celebrating the completion of the multi-million rand strategic storage tank expansion programme by Vopak at Island View, Durban, from left are: Matibane Leokana and Leon Nortje, Xylem; Terrence Thembane, FNB and Richard Gatlish, Natal Pump Services

Seen at the LexisNexis South Africa annual Durban customer event:

Rochelle Isaacs, Vopak; Mark Reyneker, SANEC and Tineke Mulder, Embassy of the Netherlands

Top : Lester Jacobs, Chevron; Morne Mackay, BPSA; Lungie Klaas, Chevron and Carmen Mulder, Shell SA

Themba Mathe (SAPS Provincial Library), Nothando Ntuli (William Poulton Library), Mariam Natalwalla (Ethekwini Library Services) and Margaret Nyawo Legal Services)

SEW-EURODRIVE – Driving the world

We drive heavy industry

Right: Gareth Trevethan and Mark Trevethan, EPC; Strini Naidoo, Kantey & Templer and Sheperd Chiripanyanga, EPC

The new SEW girth gear – flexible concepts for diverse combinations Girth gears - the latest offering in our industrial gear range - are used to drive large, rotating systems such as dryers, rotary kilns or horizontal mills. Traditional girth gears generally consist of two to four segments that are assembled together for processing. In contrast, SEW-EURODRIVE girth gears are split into several identical segments in order to keep the component parts short and easy to handle. We deliver not only girth gears, but the entire drive package! Main advantages: ∙ Guarantee flawless casting quality on critical areas ∙ Individual segments of girth rings are interchangeable ∙ Only damaged individual parts need to be replaced instead of changing the whole ring ∙ Handling of each individual segment is easier ∙ Segmented design enables easy and cost-efficient transportation

1THREAD_6925_KZN

Tel: +27 11 248 7000 Web: www.sew.co.za