Kzn industrial & business news issue 95 by The Media & Events Company

Rolling out a winning formula

OCTOBER / NOVEMber 2015

ecognising excellence in difficult economic times is a priority, and in keeping with this philosophy, Productivity SA recently awarded the local Pietermaritzburg site of H & M Roller Technologies (Pty) Ltd, not only the Regional Award in the Corporate Category, but also named them one of three winners of the National Corporate Sector category. In addition, H & M Rollers received the Chairman Award for Innovation. The history of H & M Rollers is one of hard work, growth and success. The company is a South African roller recovering company which was founded in association with Hannecard NV of Belgium and Mitex Gummiwerke GmbH of Germany, and currently has four divisions – Vereeniging in Gauteng; Paper Division and Millroom Division, Pietermaritzburg in KwaZulu-Natal and Parow in the Cape. The Pietermaritzburg facility is

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home to the specialist Paper Division which supplies into the paper mills throughout South Africa and beyond the borders into Africa. Its Millroom Division produces all the rubber compounds for the Group, specialising in colour compounding of a wide range of polymers from natural rubbers through to HNBRs to silicones. In addition, the Division mixes and sells non-exclusive rubber compounds to outside customers. This facility also houses a centralised Technical Department managed by its Chief Chemist and the Divisional Manager for the Mill Room, who between them, ensure the latest compounds are produced and the necessary testing of rubber compounds and quality is constantly monitored. The site also houses its export product under the name, The Moseley Rubber Company which manufactures rubber blankets for the

production of extensible papers which are shipped all over the world and sells rubber sleeves for Flovac suction units. In addition, H&M Tecnocoat (Pty) Ltd offers an on-site and in-factory thermal spray metal coating service for the repair and refurbishing of rollers and other machine components. The site is covered by its Quality Management System, ISO 9001:2008, to address quality issues. According to Sue Supasar (Divisional Manager of the Millroom), the site was approached by Productivity SA about 2½ years ago. At the same time, the company was in the process of researching the concept of ‘lean manufacturing’ and the tie in between the two made sense. Productivity SA’s Work Place Challenge Programme was implemented at the site in 2012 focusing on goal alignment, 5S, teamwork and leadership to create a culture of continuous improvement. “Initially, it presented a challenge, as it required a major buy-in from staff. However, as the benefits became obvious to all, so attitudes began to change and the programme was run with such success, that the results speak for themselves”, she continued. In fact, over the period 2013 to 2015, the reject rate decreased from 4.8% to just 1.2%, sales growth increased from 6% to 14.8% and

overall production efficiencies achieved greater than 90% for 2013/4 and 2014/5. The company received the Innovation Award for the establishment of their own carbon black mixing facility. Here the focus is on producing black compounds that require specialised technology. A detailed work breakdown structure for the implementation of the facility was generated and the Millroom Division consisting of the Millroom team, Technical team and shop floor staff of H&M Rollers pioneered the implementation of the inhouse Carbon Black Mixing Facility.

Issue no. 95

Inside

Prototypes made easy - page 3 Green Industries & Renewable Energy page 9

Heating, Cooling & Ventilation - page 11

CARBON BLACK PROJECT The Carbon Black project has been successfully implemented and now mixes the majority of compounds under direct control and assurance of quality which were previously outsourced. The Carbon Black Project resulted in cost savings of R1, 3 million from 2013 to 2015. The resulting benefits are lower mixing temperatures, better retention of physical properties, smaller batch weights and new global technological formulations which require less heat input and on – site technical support. In the words of Bongani Coka, CEO of Productivity SA: “The more productive an economy is, the more competitive it is in global markets, often causing unemployment rates to fall. The more productive an enterprise is, the more income it can generate and allocate to new investments and creating new jobs. Therefore, productivity is not only a vital indicator of where to invest and create more jobs, but it is also the source of funds for creating new jobs and redeploying people.” Enquiry No: 1

Chemical & Allied Industries - page 13

Materials Handling, Bulk Handling & Logistics - page 15 Company & Product News page 25

Setting the standard

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2015/04/17 12:05 PM

October / November 2015

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KZN Industrial & Business News

Gas company opens Hammarsdale depot

ncreased business opportunities have spurred liquefied petroleum gas (LPG) supplier and distributor, Reatile Gaz, to add KwaZulu-Natal to its national footprint with the opening of a new depot in Hammarsdale. The modern plant and cylinder-filling facility will act as a distribution facility, supplying cylinders in various sizes to customers and will also provide back-up bulk storage for the benefit of bulk customers. The plant currently has a storage capacity of 45 000 litres of LPG and approximately 400 cylinders in various sizes can be filled per eight hour shift. The company has been monitoring the economic growth of KwaZulu-Natal closely

and believes the idea to develop a gas supply market within a growing region makes good business sense. An ever-increasing and diverse customer base in the province, including small to medium-sized enterprises and major national companies across South Africa, emerged as one of the business imperatives. Durban was identified as a strategic link between Eastern Cape and Gauteng where Reatile Gaz already has an established presence in the market. The geographical positioning of the depot in Hammarsdale is a plus factor. Engen Petroleum, a major shareholder of Reatile Gaz, has a well-established and efficient refinery in the province from which

a substantial portion of Reatile Gaz’s LPG supply is sourced. Hence, the location of the refinery is seen as a strategic advantage to Reatile Gaz and further motivated the company’s substantial investment in the region. “A national footprint enables us to enhance our service to companies that have multiple sites. Such companies benefit from group advantages such as pricing and resource allocation,” said Simphiwe Mehlomakulu, Reatile Gaz Chairperson. “Our goal is to always offer tailor-made solutions to cater for individual customer requirements and we therefore, encourage our customers to be forthcoming with their specific expectations from Reatile Gaz.”

At the opening were: from left: Roger Rudd: General Manager, Reatile Gaz (Pty) Ltd; Simphiwe Mehlomakulu, Reatile Gaz Chairman; Muzi Mkhize: Chief Director of Hydrocarbons, Department of Energy, South Africa; Councillor Lindiwe Mhlongo-Ntaka; Sizwe Nkonde: General Manager Packaged Gases, Air Products South Africa (Pty) Ltd and Shepherd Shonhiwa, ‎Managing Director at Egoli Gas (Pty) Ltd

Enquiry No: 2

Walking tall in tough times

FE International, the group that includes South Africa’s leading carpet brand, Van Dyck, as well as PFE Extrusion and tyre recyclers, Mathe Group, will be putting its best foot forward despite tough economic times expected in 2016. “Business investment remains weak, reflecting slow economic growth coupled with regulatory uncertainty. Residential construction will continue to be held back by weak demand and tighter lending conditions,” Zarrebini said of 2016. However, tough times were not new, he stressed. In order to cater for economic downturn, Hammarsdale-based PFE Extrusion recently installed heat setting and twisting machinery to complement its yarn extrusion facility. This is expected to reduce reliance on imported raw materials whilst also enabling it to develop additional and different yarn systems for use in soft flooring. “Future investment at PFE Extrusion is certainly on the cards and our long term strategy is to ensure that all primary raw materials used by Van Dyck will be sourced eventually from PFE Extrusion,” he added. Zarrebini said that the new Mathe Group tyre recycling facility in Hammarsdale, in which PFE International is a joint venture partner, would also unlock opportunities during 2016. This is one of the largest and most modern plants in South Africa and manufactures rubber crumb from recycled tyres. A large portion of output goes to Van Dyck for the manufacture of acoustic underlays. Increased output will allow Van Dyck to increase its capacity of acoustic products manufactured Enquiry No: 3 for export.

P O Box 1322 Wandsbeck 3631 Tel: (031) 266 7511 Fax: (031) 266 7514 Email: editorial@mediaevents.co.za www.mediaevents.co.za Managing Director: Janet Coom Editor: Jacqui Harris Email: editorial@mediaevents.co.za Sales & Marketing Manager: Cheryl Murphy Email: cheryl@mediaevents.co.za Any news items, press releases, articles and photographs relating to business and industry in KwaZulu-Natal are welcome. All contributions will be considered for publication.

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Disclaimer: The editor and management of KZN Industrial & Business News make every effort to ensure the accuracy of the contents of this publication. However, no warranty is made and no responsibility will be borne by the editor or management of consequences of any actions based on information published. The views and opinions expressed in this publication do not necessarily reflect those of the editor and/or management.

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2015/10/16 01:07:25 PM

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JSE-listed group acquires local company C ondition monitoring specialists WearCheck and her Set Point Group sister companies have been acquired by Torre Industries, a dynamic JSE-listed industrial entity underpinned by strong brands and strong products. The scientific analysis of used oil from mechanical and electrical systems is WearCheck’s core condition monitoring service, which is used by a range of industries such as power generation, turbine, earthmoving, industrial, transport, shipping and aircraft. Additional services include the analysis of fuels, transformer oils, coolants, greases and filters.

WearCheck was founded nearly 40 years ago in Pinetown, Durban, and has expanded to operate a network of ten laboratories across the African continent and beyond. Today, WearCheck has evolved into a ‘one-stop shop’ for condition monitoring, which is dedicated to the optimisation of plant performance management, and offers an additional range of monitoring techniques such as vibration monitoring, laser alignment, thermal imaging, balancing, the testing and control of

the efficiency of combustion, heat transfer, and milling. The integration with Torre Industries will have no negative impact on WearCheck customers, and the company will continue with normal operations. WearCheck managing director, Neil Robinson (pictured), views the merge in a positive light. ‘We are pleased to be part of Torre – a solid, well-renowned group in the industry, and one which shares WearCheck’s

high standards of customer satisfaction, continued investment in technology, and ongoing staff training and education." ‘The integration process will be phased in over several months, and we will continue to keep customers informed of any changes or improvements.’ Torre is an integral business in sectors such as mining, automotive, construction and industrial. The company has shown steady growth since its listing on the JSE in 2012. Serving customers in selected high growth markets with the provision of equipment, parts, financing and sup-

port, Torre’s focus is the value-added sale and rental of branded capital equipment, the distribution of high quality parts and components, the delivery of critical support services and the provision of financing solutions in support of their customers’ expansion programmes. Torre’s business units include Parts and Components, which has vast product and brand solutions for the automotive, commercial, offhighway, industrial and construction sectors, as well as aftermarket repair parts and components for earthmoving equipment. Enquiry No: 4

Business school opens Durban unit

Prototypes made easy

he new Rapid 3D Printing Centre in KwaZulu-Natal was officially opened in Howick at the end of September. This 3D printing and additive manufacturing facility represents a considerable investment in capital equipment and features a state of the are ProX500 laser sintering machine and a range of smaller 3D printers serving niche markets, stretching as wide as orthodontics, jewellery design and prototype testing. The company has been in 3D printing since 2004 and the opening of this facility is the culmination

of many years of hard work and the ability to offer this leading technology to manufacturers in the province. The opening allowed journalists and industry elite alike, to get up close and personal with the technology and in particular with the ProX 500 Selective laser Sintering (SLS) machine, which allows the company to produce strong, working, plastic parts for prototypes. The premises were officially opened by Garth Williams, the Director for Advanced Manufacturing Technologies at the Department of Science and Enquiry No: 5 Technology.

elson Mandela Metropolitan University (NMMU) Business School recently opened a new satellite support office in Durban. KwaZulu-Natal Education MEC, Neliswa Nkonyeni, welcomed the new initiative to support NMMU Business School MBA and executive education students in the province. The launch event was attended by business and government leaders, representatives from HR, skills development and training organisations, media, NMMU alumni and the Business School’s senior leadership. The new office is located at the South African Sugar Association’s Kwa-Shukela building in Mount Edgecombe, where it is centrally positioned in the heartbeat economic growth for the province near the Dube Tradeport and Umhlanga. During the event, NMMU Business School announced that the new office opens the door to applications from Durban area students for its two-year, part-time MBA programme. NMMU offers

its prestigious BlockRelease MBA from Port Elizabeth, which students visit three times a year. Students access online learning resources and support From left: Leon Mouton – Director: Leadership Academy at between visits, including online resources NMMU Business School; Professor Steve Burgess – Director of NMMU Business School; KZN Education MEC, Peggy and video conferencing support sessions Nkonyeni, and Prof Kobus Jonker, Director: Graduate School at NMMU Business School that will be broadcast to the new facility from 2016. School will continue to focus on deliverIn addition to the flagship MBA pro- ing customised learning programmes for gramme, the new Durban satellite support clients. Clients will now be able to choose office will continue to offer NMMU Business whether to receive programmes in-house School short learning programmes in a or at the Kwa-Shukela facility. variety of disciplines, supported by three The NMMU MBA degree is ranked permanent client service and programme among the top 200 programmes internacoordination staff members. tionally and the NMMU Business School NMMU has an established client base is in the top three per cent of the world’s in the province and has delivered execu- 17,000 business schools, according to the tive education and training programmes in Eduniversal Global Rankings. Enquiry No: 6 Kwazulu-Natal since 2012. The Business

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n late 2013, Vodacom commenced with “Project Spring”, its accelerated network investment programme across South Africa. This programme has over the past year alone resulted in Vodacom increasing the number of 3G sites by more than 20% to

October / November 2015

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KZN Industrial & Business News

R1-billion plus investment in communication network

almost 9 000, and more than doubling the number of LTE/4G to 2 600. This focus on network investment is continuing into Vodacom’s 2015-2016 financial year, and will result in more than R1 billion being spent in KwaZulu-Natal to

expand coverage, increase network capability and speed. Steven Barnwell, Vodacom’s newly appointed Managing Executive for the province explained: “I am pleased to announce that over R1 billion has been earmarked for network investment in the province in the current financial year. " "The bulk of the money will be spent on adding new base stations and connecting sites with our own high-speed transmission. We will also deploy 550 kilometers of fibre in order to drive fibre to the home and fibre to the business in the province.” “This year we’re planning to add

546 radio base station sites, comprising of 112 new sites, upgrade of 170 3G sites and 264 LTE/4G sites." "On a practical basis, this means that we’ll be bringing faster data services to tens of thousands of people who currently only have voice services and EDGE data services. On top of this, the upgrade will increase network capacity, provide improved voice quality and enhanced mobile data speeds in major metro areas including eThekwini, Pietermaritzburg, Newcastle, Richards Bay and small towns such as Dundee, Charlestown, Peacetown and New Hanover Town by the end of March 2016. 49 sites

in rural areas will also be developed.” Radio base stations are sites that enable mobile phones to work. As at the end of August 2015, Vodacom KwaZulu-Natal had 2634 2G sites and 555 LTE sites. By March next year and through the 2015/2016 network investment programme, the company will have increased these numbers significantly. In addition to the major increase in investment in base stations, the company will also be ramping up investment in the core network. Barnwell said 83% of local Vodacom sites are connected by their own high speed Enquiry No: 7 transmission network.

Industrial development land in exceptionally high demand

Equipped for parting and grooving

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ccording to the latest Investment Property Databank (IPD) South Africa Annual Property Index, the industrial property sector is currently the top performing property sector in South Africa, and was one the best performing property sectors during 2014. Elias Tzouvanni, Director of Nexus Property Group, says industrial property in KwaZulu-Natal is highly sought-after and currently outweighs the supply, with industrial property in Durban fetching some of the highest rates per square meter in the country, and promising positive and sustainable returns. According to Tzouvanni, there is a limited amount of suitable industrial space currently available for development in the traditional industrial nodes. New areas, such as Cornubia industrial Estate, situated between Ballito and Umhlanga in KwaZuluNatal, are becoming increasingly popular with tenants and end users. “Some of the largest available development land remaining in Cornubia Industrial Estate was recently released to the market, with almost 25 000m² of the total 10 hec-

tares of this development land already sold off. This demonstrates the high demand for industrial property situated in close proximity to the relocated Durban airport. “This is the first time in many years that land of this size has become available so close to an international airport. Vacant and available industrial property and land around South Africa’s international airports is tremendously scarce, and it is expected that the demand will continue. Smaller portions of the development are avail-

able as per the proposed subdivision and can be bought separately. The remaining erven range in size, from 7 000m² to 18 000m², and can span up to 55 000m² if left consolidated.” Tzouvanni adds that industrial land in the Cornubia area has attracted investment from several national listed and private companies. He adds that as the Durban business district slowly shifts from the CBD towards the Umhlanga Ridge and Balito area, so has the need for vacant commerEnquiry No: 8 cial and industrial land.

Winning big with Umgeni Road Interchange project

atch Goba continues to rack H up major industry awards for its involvement with the flagship Umgeni

Road Interchange project in KwaZuluNatal. Hatch Goba’s latest accolade for this high-profile SANRAL project has been a commendation in the Technical Excellence category at the SAICE-SAFCEC Awards 2015. At the CESA Aon Engineering Excellence Awards, the company received a commendation for the same project in the category for ‘Projects with a value in excess of R250 million’.

2015-09-25 09:13:04

safrench

Hatch Goba also clinched the SAICE Durban Branch Award for Technical Excellence. In addition, it scooped a prestigious Fulton Award in the category ‘Civil engineering structure over R100 million’. The project involved the entire bridge deck built from one end of the structure, as opposed to the traditional segmental construction method whereby a bridge is built one span at a time. The application of this innovative technology had a substantial impact on the construction requirements, as

well as minimising traffic disruption. The overall bridge works were 1 200m long, with a surface area of 14 000 m². The roadworks alone comprised 56 000 m² of asphalt, while the bulk earthworks totalled 100 000 m³of cut material and 200 000 m³ of fill material. Another major challenge was posed by the fact that a large quantity of existing services not only had to be relocated, but had to be searched for and identified. Enquiry No: 9

October / November 2015

KZN Industrial & Business News

COMPANY PROFILE: ENGEN PETROLEUM LUBRICANTS

Engen Petroleum Lubricants Division

ngen has a 118 year history in South Africa, dating from its establishment as "Vacuum Oil" in Cape Town in 1897, the first Oil Company in South Africa. The company eventually became part of the US-based Mobil Corporation. There is a proud history of dynamic growth since those early days. The enterprise grew rapidly through a series of amalgamations and name changes over the years, including the 1989 acquisition of Mobil’s interests by Gencor, to create the largest energy group in Southern Africa. In May 1990, the company was renamed Engen and in 1992, Engen Limited, was listed on the Johannesburg Stock Exchange. The company was de-listed in December 1998 when it became a wholly owned subsidiary of Petroliam Nasional Berhad (PETRONAS) the Malaysian National Oil Company.

ACCELERATING FORWARD Today PETRONAS holds 80% of the equity in Engen and Pembani Group (Pty) Ltd. holds the balance. PETRONAS is one of the leading oil and gas multinationals in the world. The company undertakes the exploration, development, production, refining, storage, transportation, and distribution of oil, gas and petrochemical products around the world. PETRONAS puts considerable investments in research, technology and international muscle to power Engen’s success and growth.

uses the best suitable quality Group I, II and III base oils and additives to deliver on our quality promise. Whilst both blend plants in Durban comply with ISO 9001 standards, the Lubricant Oil Blend Plant (LOBP) has obtained ISO 14001 certification as well and is regularly audited by a major customer, to ensure compliance with their global quality standards.

MOVING WITH THE TIMES

wholly-owned subsidiary of PETRONAS. PLI was established in 2008 following the acquisition of FL Selenia and union with PETRONAS' own Lubricant Unit. The acquisition paved the way for PLI to establish its leadership in lubricants technology. The binding and driving factor behind PLI is its commitment innovative lubricants technology through its Fluid Technology Solutions™ - the intelligent approach to automotive fluid requirements that maximises performance through tailor made product offerings and expert services. As the Title Sponsor and Technical Partner to Mercedes AMG PETRONAS team (MAMGP), PETRONAS is the principal technical resource behind the design and development of fuel and lubricants for the team and plays a fundamental role in contributing towards the team’s performance. In 2014 PETRONAS provided custom designed lubricants, cooling fluid and fuel (PETRONAS PRIMAX) that helped power MAMGP to success, winning the 2014 Constructors’ and Driver’s Championship Award for Mercedes-Benz. This is the first time in 120 years of motorsport that Mercedes-Benz has won the Formula 1 World Championship as a constructor.

Engen has the flexibility to offer an extensive range of lubricants from locally formulated products to suite the tough African conditions to the advanced synthetic technology proven in the harshest motorsport environment. We supply both the automotive and industrial sectors and provide products for petrol and diesel engines, gearboxes, hydraulics, turbines, compressors, machine tools and a variety of other applications.

Engen Petroleum, as a subsidiary of PETRONAS, also represents PETRONAS Lubricants International (PLI) in Sub Saharan Africa and the Indian Ocean Islands. These markets have tremendously benefitted from PLI’s advanced lubricants technology, rooted in a strong legacy in innovative lubricants development. PLI, global lubricants manufacturing and marketing company, is a

We have built up a resource and best practices base which coupled with our Guaranteed Quality approach has resulted in a very strong brand assurance. Our products meet the highest international standards e.g. the American Petroleum Institute (API) and Original Equipment Manufacturers (OEM) approvals and recommendations. Engen only

EXPANDING OFFERING Engen has also made some exciting new introductions to the lubricants product offering. These include:

To ensure that Engen Petroleum remains at the forefront of the lubricants industry in Sub Saharan Africa, it is necessary to continuously evolve and modernise our product offering to remain relative to our consumers requirements. We also continuously upgrade and enhance production capacity to enable the company to meet its growing business footprint across the continent. With this in mind, Engen Petroleum has recently completed the commissioning of a state of the art high speed 500 ml and 1 litre filling line at its LOBP in Durban that significantly increases production capacity with higher filling speeds. Prior to the decision to invest in this new production line, extensive research was done to understand the dynamics of shifting production from the 500ml tin container to the 500ml plastic container. The feedback from our stakeholders showed overwhelming support for the move. This feedback together with industry trends leaning towards the discontinuing of tin containers, the need for added capacity and the desire to meet our customers evolving buying requirements led to the decision to move forward with our investment in the new filling line.

PLI continues to expand its global business through aggressive growth strategies, an expanding product line supported by state of the art technology and key relationships with global OEM's such as Mercedes-Benz, FIAT, Chrysler, Iveco and many more. Engen Petroleum is a leading provider of lubricants to the South African market. We have grown up in and remained committed to South Africa and as such our knowledge of the local conditions has enabled us to formulate, test and blend our own products to meet the harsh African environment. Our knowledge and drive for success is one of the reasons that global players have formed relationships with us over the years.

approach with the full change over expected to be complete by the end of the 2nd quarter of 2016.

The commissioning of the high speed filling line was finalised at the end of August 2015 and thereafter, Engen started the progression from tin to plastic. This transition will be done in a phased

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• PETRONAS Syntium Range - The firsthand input from Lewis Hamilton on the performance of PETRONAS Syntium contributes to the continual refinement of its formulation by PLI’s team of experts. The result is a lubricant that not only exceeds international standards but also constantly outperforms expectations both on and off the track to offer car drivers the ultimate driving experience. • Engen synthetic lubricants and greases – a comprehensive range of synthetic lubricants boasting the latest technology for various applications including gears, hydraulics, refrigeration and compressors. • Coastal marine lubricants – a range of diesel engine oils and ancillary lubricants designed to provide outstanding performance in the most severe service applications in any vessel, from fishing trawlers to dredgers. • Engen Gas Engine Oils – a range of premium quality oils formulated with the latest technology to meet the complex demands of gas engines and the fuels (landfill gas, biogas and natural gas) with which they operate. With Engen Lubricants, you get over a century of experience and world-class support, as well as a comprehensive range of lubricants that ensures the maximum efficiency and lifespan of your machinery. You also get the technical expertise and knowhow of a leading global supplier of lubricants. In other words, we provide you with solutions for better business. ENGEN – With us you are Number One.

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KZN Industrial & Business News

Accredited by CCMA for non-party disputes T he Bargaining Council for the Civil Engineering Industry (BCCEI) is now accredited by the CCMA to handle all its disputes. This provides a number of benefits to all stakeholders. According to Merle Denson, senior case management officer at BCCEI, the accreditation in essence means that companies that are not members of the employer organisation SAFCEC (South African Forum of Civil Engineering Contractors) or employees who are not members of BCAWU (Building, Construction and Allied Workers Union) or NUM (National Union of Mineworkers), but fall within the civil engineering industry will now derive the same advantages as those companies and employees who are members of these entities. Effective from 1 September 2015, the accreditation means that companies and employees no longer have to go directly to the CCMA. “Apart from the time saving benefits

this offers stakeholders, they are now able to access a panel of skilled professional commissioners with industry specific experience at the BCCEI. Being able to leverage the expertise and knowledge of the panel members will provide stakeholders with a strong and reliable arsenal,” says Denson. As a completely independent statutory body, the BCCEI provides an unbiased and impartial service to the civil engineering sector. With an extensive reference base across all modalities within the civil engineering sector, BCCEI is able to assist parties with direction and support in line with industry specific standards and guidelines. Denson points out that although the majority of the cases in the Johannesburg, Pretoria and Vanderbijlpark area will be heard at BCCEI’s state of the art facility in Bedfordview, a skilled CCMA accredited commissioner will be appointed to facilitate the process where this is not feasible or within other regions.

These exceptions would include large long term multi-disciplinary projects where specific site agreements are applied, like Medupi and Kusile, and where party and non-party disputes arise. In this instance, disputes will be heard on site. Denson cautions that, irrespective of the hearing venue, parties need to be aware that once arbitration awards have been made they are final and binding. “Adding to the time savings applied with the BCCEI’s accreditation, we are able to provide further time saving benefits by allowing employers, at a minimal cost, to refer an

Celebrating 50 years of success MD, Herman Schmitz, cutting the anniversary cake

he Gedore Group was founded in Germany in 1919, and has since grown into a multinational organisation. The South African brand began with the importing of these German tools through a local agent. This naturally led to the establishment of a factory in New Germany, KwaZulu-Natal in 1965 and became Gedore Tools South Africa. The company recently celebrated its 50th anniversary with a function for all staff members across the board, and the gathering was addressed by MD, Herman Schmidt, and Marketing Manager, Bruce Hodgkinson.

A translator was present throughout the formal proceedings, in order to ensure that the message was communicated to all. The past 50 years have been a constant process of changing and growing since Gedore’s introduction of hot forged, German engineered hand tools into the market. Since then Gedore SA has been manufacturing quality hand tools which come with a lifetime guarantee and value for money. “Quality is a given, we have always produced a high quality product, and will continue to do so. Quality is not negotiable at Gedore,” says Hodgkinson. Gedore SA's association with the holding company in Germany has also enabled it to benchmark quality, products and processes with international standards. Today, Gedore SA manufacturers more than 1200 products and various tool assortments which are compiled to suit their customer’s specific needs. In addition to their locally manufactured tools, Gedore South Africa has also expanded their range of branded products from other Gedore Enquiry No: 11 operations.

inquiry by arbitrator (S188A), previously known as a pre-dismissal arbitration to the BCCEI. This process is intended to take the place of a disciplinary enquiry and takes the hearing straight to arbitration, which is both cost effective and time saving for the parties and it means that the matter cannot be referred to the council for conciliation,” Denson says. “Other benefits to an inquiry by arbitrator process include the fact that the hearing can be heard at the employer’s premises, at a date and time chosen by the parties and the commissioner can also be chosen by party consent, making the outcome final and binding and if any party is dissatisfied with the outcome, the award can be taken on review to the Labour Court,” she continues. “For full details on other BCCEI services, we suggest that parties refer to the BCCEI’s website,” Denson concludes. Enquiry No: 10

Rise in qualifications fraud - hard fact

t was inaccurate to claim that the increase in qualifications fraud in South Africa simply reflected an intensified effort to expose qualifications fraudster as Acting Cabinet Spokesperson Phumla Williams claimed in a recent statement. Kirsten Halcrow, CEO of EMPS, SA’s oldest background screening company said the numbers told a different story. There was in fact a very real increase in qualifications fraud which was clearly shown by the percentage increase in fraudsters who were exposed. Williams said the increase in the numbers (of qualifications fraudsters) was not a reflection that the public and private sectors were “littered” with fake qualifications‚ but it was an indication that “as a country we are striving towards dealing with the few people who use fake and fraudulent qualifications.”

“So far this year 7,62% of all qualifications verified by our company turned out to be “problematic”. This compared with a 6,8% average for last year.” “People using fake qualifications are damaging the credibility and reputation of institutions of higher learning. The incidents of misrepresentation are serious and will not be tolerated in our country as they impact negatively on the credibility of the National Qualifications Framework (NQF). Williams added that faking academic qualification is a criminal offence which should be dealt with by all the employers. Halcrow said rather than trying to put a good face on qualifications fraud, government should concentrate on weeding out the many rotten apples that were still Enquiry No: 12 hanging around.

The Pavilion shopping centre in Durban is set to get a R1.1billion makeover and expansion. This was announced by Pareto Limited, the owners of The Pavilion, recently. According to Marius Muller, CEO of Pareto, “This development will take the centre up to around 139,000m² in size and entrench it as one of Durban’s and SA’s top super-regional shopping centres. This major makeover project will be the biggest investment in an expansion of The Pavilion since it opened two decades ago.” The development has been approved by the Pareto board and has also secured relevant Enquiry No: 13 municipal approvals.

Mohlaleng_2582_E

Allow us to help you manage the delicate balance between input and output South Africa’s energy resources are limited and yet demand for industrial products continues to rise. Managing costs and still meeting output targets can be a ﬁne balancing act. Talk to one of our Energy Advisors today and let us assist you in devising the most effective energy plan for your business. Call our Eskom Contact Centre and request a call from an Energy Advisor on 08600 37566. For more information go to www.eskom.co.za/idm

Eskom Holdings SOC Ltd Reg No 2002/015527/30

October / November 2015

KZN Industrial & Business News

COMPANY PROFILE: NATAL PUMP SERVICES

Geared up for the future EXCITING NEWS

Flygt New to the Natal Pumps stable, and cause for much excitement in the industry is the recent acquisition by the company of the sole distributorship for KwaZulu-Natal of Xylem’s Flygt range of products.

Natal Pump Services staff put the final touches to their new premises

atal Pump Services (Pty) Ltd was started in June 1986, and, as the company gears up to celebrate 30 years in business in 2016, it is preparing to do so in new premises and with an addition to its already extensive range of industrial pumps and industry related offering to industry in KwaZulu-Natal, the Eastern Cape and Swaziland.

including diffused aeration, sequencing batch reactor systems and membrane bioreactor systems for municipal and industrial wastewater treatment facilities.

The company’s new premises are located in Westmead, Pinetown, offering easy access to the N3. In addition, the premises include a newer and larger extensively equipped service and repair facility for handling all makes and sizes of centrifugal, vacuum, submersible, gear, PD and pneumatic diaphragm pumps, and this service is offered on a 24 hour basis by a well trained and trusted team of servicemen. The services on offer include system calculation and design assistance; pump testing; after sales service, laser alignment and commissioning; service exchange and pump hire facilities. In pursuit of a company mission to become the most efficient, technically sound, independent pump supplier, offering a high quality customer and supplier experience, Natal Pumps offers a vast array of brands and products, which include:

A.S.I.B. & NFPA Fire Pumps and Panels

Xylem

Natal Pumps obtained an A.S.I.B. (Automatic Sprinkler Inspection Bureau) listing as a fire pump supplier in 1987 and since then have completed in excess of 500 new fire pump and panel installations, re-vamps, upgrades, servicing and repairs throughout Southern Africa including Namibia, Botswana, Lesotho and Swaziland.

In addition, Natal Pumps also acts as a distributor for the Xylem brand which focuses on producing high efficiency products that use less energy, providing environmental benefits to users and the communities in which their products operate. Their systems are engineered for reliability, reducing maintenance and the overall life-cycle costs of ownership.

Viking Gear Pumps

Lowara

Natal Pumps industrial wing is the sole distributor for the Viking Gear Pumps range. (See below)

Lowara is a Xylem brand of general purpose pumps under the Xylem label. Natal Pumps has been a distributer for this range for many years. Lowara is a world leader in stainless steel pump manufacturing technology, offering solutions for water, wastewater, HVAC and fire protection in agricultural, building trades, commercial and light industrial applications As part of an ongoing focus on the industrial market, Vogel Pumpen will now be incorporated into the flagship Lowara branded pump line.

Leopold Godwin Pumps

Godwin Pumps is a global leader in the supply of fully automatic self-priming pumps used in temporary and permanent applications. Godwin, through Natal Pumps, rents and sells a full range of diesel and electric pumps used for dewatering and liquids transfer in mining, construction, municipal and industrial markets.

In addition, Natal Pumps has also distributed Xylem’s Leopold brand for a number of years. This brand is a leader in rapid gravity media filtration and clarification solutions for the water and wastewater industry and has found wide use in potable drinking water treatment plants.

Flygt is the world's premier manufacturer of submersible pumps, mixers and mechanical aeration equipment for use in markets ranging from water and wastewater treatment, raw water supply, abrasive or contaminated industrial processes, mining and irrigation. In addition, Natal Pumps now offers the Xylem Water Solutions South Africa’s dedicated pump rental services which are designed to cater specifically to the needs of local customers and offers the largest and most versatile submersible and diesel unit rental fleet in Africa and Southern Africa. The Rental fleet includes: • Submersible drainage and dewatering pumps • Diesel and electric dri-prime pumps • Submersible mixers • Pump flotation systems This rental fleet is backed up with a 24/7 rapid response team for when quick resolution is vital. This rental operation consists of strategically located rental centres located nationwide and mobile rental engineers available to deliver install and commission temporary pumping systems at short notice in an emergency situation. The specialist Rental department also offers professional and bespoke system designs and Onsite support when required. Typical applications include: • Sewage diversions and over-pumping • Solids-handling, slurry-handling • Site drainage and dewatering • Water transfer • Sludge mixing • Bespoke pumping systems In the words of Bennie Thiart, of Xylem, “we have decided to support the Natal Pumps development programme by committing to give Natal Pumps the complete product portfolio across all vertical markets. This will allow Natal Pumps to become a ‘hybrid’ distributor – all products, all the time, in all the markets, defined by territory only”.

Wedeco

Wedeco is a premier manufacturer of ultraviolet (UV) disinfection and ozone (O2) oxidation systems, and related monitoring and control systems; these are used primarily for the disinfection of municipal and industrial water and wastewater.

Natal Pumps is committed to providing technically sound engineering solutions coupled with the supply of correctly selected pump equipment backed up with reliable after sales service to ensure long term client satisfaction.

Sanitaire

Producers of complete biological wastewater treatment solutions,

UNIT 3, BARNARD INDUSTRIAL PARK, 36 ALEXANDER ROAD, WESTMEAD Tel: +27 31 701 3261/2 Fax: +27 31 701 8216 Email: natpump@iafrica.com www.natalpumps.co.za

October / November 2015

news

KZN Industrial & Business News

Strategic acquisition to change face of industry

From left: Fritz Fourie, Managing Director, Hansen Transmissions, Gavin Pelser, Managing Director: Engineering, BMG, Charles Walters, Chief Executive Officer, Invicta Holdings Limited, Byron Nichles, Chief Executive Officer, BMG and Shaun Dean, Chief Executive Officer, Hansen Industrial Transmissions NV

MG – Bearing Man Group - part of Invicta Holdings Limited, has acquired Hansen Transmissions South Africa (Pty) Limited (HITSA) from Hansen Industrial Transmissions, part of the Sumitomo Group. This strategic acquisition effective 30 September 2015has been approved by the South African Competition Commission. “HIT SA, which assembles and distributes Sumitomo and Hansen branded indus-

trial gearboxes throughout Southern Africa, now forms part of BMG’s electromechanical division,” says Mark Barbour, BMG business unit manager. “Through this acquisition, BMG broadens its mechanical drives range and strengthens its long term partnership with Sumitomo as the exclusive distributor locally of Sumitomo speed reducers." “With the combination of HIT SA’s established position in industry and BMG’s technical engineering solutions

service and extensive distribution reach, the Group is set to significantly extend its market share across Africa. Sectors for growth include oil and gas, power generation and coal mining.” BMG - with 12 specialist divisions and a national network of over 180 branches – boasts a team with advanced technical skills to support the company’s commitment to optimising productivity and enhancing process plant operating reliability. Enquiry No: 14

Local company expands footprint in Africa

ika is opening its first concrete admixture and mortar production facilities in Nigeria and Ivory Coast. The global speciality chemicals company has established new subsidiaries in Ethiopia and Tanzania to participate in the growing markets in the Sub-Saharan region. Thus Sika continues its dedicated and successful expansion strategy and is enlarging its presence to sixteen countries on the African continent. Sika established the subsidiary in Nigeria and Ivory Coast in 2014 and is now in Lagos and Abidjan, investing in local production facilities for high-quality concrete admixtures and mortars to supply the booming construction, refurbishment and maintenance markets in both countries. Many international and medium-sized local contractors working on big oil & gas, infrastructure, commercial and residential projects represent a large customer potential. Paul Schuler, Sika Regional Manager EMEA, emphasized the importance of Sika’s expansion in Sub-Saharan Africa: “Our new production facilities in Nigeria and Ivory Coast and our new subsidiaries in Tanzania and Ethiopia represent another milestone in the consequent execution of Sika’s Strategy 2018. With the latest investments we will further accelerate our growth in SubSaharan Africa and increase Sika’s market share. It demonstrates our strong belief in the potential and the prosperous future of the continent.” Nigeria is the biggest economy in Africa in terms of population and GDP. With roughly 180 million inhabitants and an expected annual growth rate of approximately 5%, the country will have major requirements in the construction sector. With 23 million inhabitants Ivory Coast represents one of the smaller African countries, but offers also a promising growth potential for Sika. Cement consumption in both countries is expected to grow by 9% in 2015. One pillar of Sika’s Strategy 2018 is the accelerated build-up of emerging markets and the expansion of the supply chain. The overall objective is to increase sales generated in emerging markets from currently 37% of total sales to 42-45% by 2018. Africa is one of the focus regions for the company. In the first six months of 2015, Sika’s sales in the region were up 18%. Enquiry No: 15

October / November 2015

KZN Industrial & Business News

GREEN INDUSTRIES & RENEWABLE ENERGY

Gas crucial to SA growth

atural gas must play a major role in SA’s future energy mix, according to a new report from Econometrix. “Gas is necessary for South Africa to meet its target growth rates and political, economic and social objectives,” says Econometrix MD Rob Jeffrey. “There should be a national plan to substantially increase the use of gas.” Creating a natural gas sector would unlock billions of rands of investment while stimulating new industries and skilled job creation. Combined with the right policies, an additional 8,600 MW of electric-

ity from gas could see GDP grow by R645bn, with the creation of up to 1,720,000 jobs, according to the Econometrix report: ‘The future role of gas in SA’s power and industrial development mix’. The report was commissioned by Delta Natural Gas, a gas company started by South African industrialist Aldworth Mbalati in 2014. “Power generation with gas is a proven technology which contributes to improving grid stability whilst reducing South Africa’s carbon emissions,” Mbalati said. “Gas must be an essential part of whatever energy mix SA chooses, and it forms the

basis of industrial development in its own right.” Gas is the cheapest alternative to coal and nuclear, offering security of supply at competitive prices, Econometrix said. It would supply reliable power for peak demand periods or when renewables are not generating electricity, and adds to the essential reserve capacity. It was technically and commercially feasible to rapidly start gasfuelled power generation at Coega in the Eastern Cape, and Saldanha Bay or Mossel Bay in the Western Cape. Other potential locations are Richards Bay in KwaZulu-Natal,

and Sishen in the Northern Cape. Mbombela in Mpumalanga has potential to be supplied by pipeline from Mozambique. For each location, developing a natural gas industry with R15bn annual turnover could see downstream annual turnover up to R50bn, with R26bn total added economic value. Average upstream and downstream potential employment created could peak at 70,000 during the mature phase of the project’s life, Econometrix said. Other significant economic benefits including R2bn savings from diesel imports, increased tax revenue,

and curtailment of future electricity price increases – all with a positive impact on the fiscus. “Gas must play an important role in the energy mix going forward if South Africa is to meet its economic, political and social objectives of reducing poverty, reducing inequality and raising the standard of living of all its citizens,” Jeffrey said. Enquiry No: 16

Beating the blackout blues with natural gas

ommunications giant MTN has embarked on a project to ensure its operations are impervious to the variations of municipal electricity supply with a ground breaking natural gas project. Master Power Technologies has been tasked with the implementation and maintenance of the gas power project. Dave Warren, senior sales engineer at Master Power Technologies explains that the larger MTN office blocks, switches and exchanges consume large amounts of municipal power for lighting, heating, and ventilation and transmission equipment. However, in Gauteng and other major centres, Egoli and Reatile gas have natural methane gas available via the Sasol line from Mozambique. This gas is available for commerce and industry use. Tri-generation, which utilizes gas to produce electricity and utilizes the engine waste heat to either generate hot water or take the hot water through a heat absorption process to produce chilled water are employed to reduce the running cost significantly. “The major benefit of moving to gas as a utility is that MTN will be able to run independently of Municipal power and will therefore not be affected by rolling black outs and load shedding in future.” Once up and running, the gas generator sets Master Power is

installing will operate 24/7 as base load units. Master Power is able to offer customers gas generator systems ranging from 15kW up to 50MW (while meeting higher demand through multiple set configurations) for base load operations. Due to the abundance of dry (90%) methane gas in Africa and the surrounding oceans, Master Power presently focuses on products that burn this composition most efficiently. Traditionally, gas power generation solutions convert only about 40% of the energy in the gas source to electrical power, the remaining energy is lost as wasted heat. However, heat recovery systems can be fitted that will provide heating and ventilation without using any of South Africa’s scarce, and now expensive municipal power supplies. The systems Master Power is installing for their customers are based on designs and installations as found in Europe and many western world countries. Gas is abundant and office or industrial heating is essential in the daily work place. In the African context, the heating need becomes a cooling requirement and chiller plants take the place of heating units. “MTN is in the fortunate situation that by increasing its power generating efficiency from 40% to about 90% by recovering heat from the generator. MTN will therefore be able to reduce the cents/kW/hour by over 50%. The complete Tri-generation package delivers cheaper power than supplied by the local Municipality” Two major MTN sites were converted to gas and were operational as from December 2014, while the waste heat recovery is due to come online in September 2015. More sites will be converted during the course of 2015. Enquiry No: 17

Recycled product of the year The City of Cape Town and Mpact Plastic Containers were awarded the SAPRO Trophy for the Recycled Product of the Year for their Fifty/50 Wheelie Bin that was entered in the Recycled Content Category. 34 Products in four different categories made it to the finals of this year’s competition that was hosted by the South African Plastics Recycling Organisation (SAPRO) and Plastics|SA – the umbrella body of the local plastics industry. The aim of the competition is to acknowledge products that are made from recycled materials and to encourage brand owners and industrial designers to consider recycled plastics as a material of choice. Enquiry No: 18

John Thompson designs, manufactures, installs, operates and maintains biomass-fired boilers and generators for process steam and hot water applications.

Tel. Cape Town: +27 (0)21 959 8400 | Johannesburg: +27 (0)11 392 0900 | Durban: +27 (0)31 408 9700 Email: trevorb@johnthompson.co.za | www.johnthompson.co.za

October / November 2015

GREEN INDUSTRIES & RENEWABLE ENERGY

KZN Industrial & Business News

Torrefied biomass fuel for boilers

s the price of biomass fuels is becoming more competitive with traditional fuels such as coal, oil and gas, the need for boilers to fire biomass fuels is steadily increasing. To meet this need and the growing demand for a cleaner and more sustainable environment, and to verify boiler design and combustion parameters, John Thompson, has, in the past few years, carried out a series of tests firing a variety of biomass fuels on sites and on the boiler installed in their Boiler Development and Training Centre. These fuels included: woodpellets, wood-chips, wood-pucks, grape pomace, nut shells, sunflower seed husks, corncobs, dried-hops and torrefied biomass. More recently, in an exciting joint development project, John Thompson and a technology partner are working together in the rolling out of largescale production of torrefied material, a form of charcoal. The torrefied material is produced from woody biomass by controlled

pyrolysis to produce a friable material that can easily be pelletized. This product has a calorific value and volatile content comparable to coal, but contains zero sulphur and has a lower ash content. Torrefaction provides a method to beneficiate woodchips and other woody biomass as a fuel by increasing the energy density of the material by a factor around 3. This reduces the transport cost to move renewable biomass fuels over long distances from source to end-users.

The technology partner has achieved an important breakthrough by developing a continuous process for production of torrefied material, in place of the “stop-start” batch-process applied until now. This significant advance enables large-scale production of torrefied material, greatly enhancing its viability as an alternative fuel to coal for industrial boilers such as John Thompson’s Europac package firetube and MicroGen cogeneration watertube designs. The aim of the joint project is to ramp up and accelerate production of torrefied material for extensive use in industry for generation of process steam. John Thompson’s role in the partnership is to design and manufacture larger scale production plants at their Bellville Works, following on the earlier establishment of their partner’s pilot plant in which the effectiveness of its continuous production process was Enquiry No: 19 demonstrated.

SA’s first jetting/vacuum combi truck with water recycling capabilities

FAT Environmental Technology Forum Africa presented the ideal platform for Goscor Cleaning Equipment - part of the Goscor Group of Companies - to launch two vacuum trucks and a Mobile Vacuum Trailer built by local specialist vacuum manufacturer, Highpoint Vacuum. The HPVR-1000 Jetting/Vacuum combination truck with a unique water recycling capability is purpose-built for cleaning sewerage and storm water drains. The HPVR-1000 recycler’s impressive jetting and vacuum capacities of up to 500 litres per minute at 200 bar and 3 200 cubic metres per hour respectively, make light work of unclogging sand, silt and foreign materials from storm water drains. “We designed and manufactured this highly specialised vehicle locally with the exception of the recycling system which we sourced from Dietmar Kaiser, a market leader in this field

based in Lichtenstein,” states Highpoint Vacuum CEO David Gade. Explaining how the recycling process works, Gade says that once the vacuumed (dirty) water settles in the vacuum tank, it is filtered and foreign matter is removed by the recycling system. Water loss is minimal during this continuous process and close to 100% of the water is recaptured for re-use in the jetting process. Gregory Venter, General Manager at Goscor Cleaning Equipment is extremely excited about introducing this new recycler into the local market. “Recycling jetting water can save up to a remarkable 20 million litres of clean water per annum. In addition, the machine’s capac-

ity to hold 6000 litres of clean water saves fuel and time and substantially improves productivity as work is no longer interrupted by water collection. This innovation is a tremendous scoop for South Africa and it opens up great opportunities for emerging contractors.” He adds that the recycling system carries a 12 month warranty. The versatile truck can also be used for normal vacuuming or jetting thanks to a partition between the recycling section and the vacuum tank. Enquiry No: 20

Used car battery - what to do with it

he disposal of batteries in SA is a key concern particularly when it comes to the recycling of lead acid batteries. For leading manufacturer and distributor of automotive and industrial batteries in South Africa, First National Battery, a wholly owned subsidiary of JSE listed, Metair Investments Limited, protecting the environment through correct battery use and disposal is essential. First National Battery is an ISO 14001: 2004 certified company and through its franchise network, Battery Centre, provides consumers a convenient battery disposal solution for locally and internationally produced

32166 Hulamin Rolled (Marine) Oct FA.indd 1

SACE Emax 2 Managing the power

lead acid batteries. “Importers of lead acid batteries don’t always share our sense of responsibility toward protecting the environment – and for this reason our Scrap Battery division is committed to recycling all scrap lead acid batteries across the country,” says First National Battery Automotive Marketing Director, Andrew Webb. Recycling of lead acid batteries is vital to sustainability, waste management and reducing the risk and impact of pollution to our habitat. “Our 120 Battery Centre franchises across the country are drop-off points for lead acid batteries that need to be recycled. For large volumes of scrap

batteries, make use of Scrap Battery’s free collection service by contacting Battery Centre or call toll free 0800 333 462 for assistance. Through recycling with us, when you purchase a new battery on the one for one exchange basis you will not pay the lead surcharge that’s usually added to the purchase price,” says Webb. Enquiry No: 21

2015/10/08 1:46 PM

Light up the future with the new SACE Emax 2. Not just a circuit breaker, but a true power manager that controls every electrical system, raising the efficiency. SACE Emax 2 protects the system, manages loads and generators, measures and analyses energy quality. It is simply integrated into all projects - from standard systems to the most complex automated networks, all with the simplicity and reliability you would expect. Circuit breakers switch power, SACE Emax 2 manages it. www.abb.co.za/lowvoltage ABB South Africa (Pty) Ltd Tel. +27 10 202 5880 E-mail: LP@za.abb.com

October / November 2015

KZN Industrial & Business News

HEATING, COOLING & VENTILATION The noBiggest leap in efficiency I volt relay since the inverter compressor switch

aikin Europe has made a huge advance in climate control efficiency with the VRV IV heat recovery system. This complete building solution is up to 28% more efficient than the previous generation of VRV, is more flexible and can be installed faster than any other heat recovery system. VRV IV heat recovery integrates multiple climate control systems, recovering “free” heat from areas requiring cooling and using it to heat other areas and provide hot water. It delivers optimal comfort for commercial buildings, with very high efficiencies (COPs up to 10) as well as lowering energy costs and CO2 emissions.

during defrost, for improved efficiency and comfort; and the VRV configurator, for faster installation. VRV IV heat recovery systems lead the way in design and installation flexibility, through new and unique single and multi-port BS boxes, which also make systems faster to install and are quieter than ever before, making them perfect for sensitive areas such as bedrooms. Available in the second half of 2014, Daikin’s VRV IV heat recovery delivers 360° efficiency, with the best operational efficiency on the market and by being the most efficient in design and installation available.

The three-pipe system features three revolutionary innovations: Variable Refrigerant Temperature technology and continuous heating

Enquiry No: 22

Packing a punch in the packaging industry

MC, the world’s leading provider of pneumatics, has revealed its diverse range of product solutions for original equipment manufacturers and end users. The company boasts a wide range of components to cover every angle of the packaging industry, providing the full solution for customers in the packaging industry. “We understand that vertical integration is key and deliver an excellent price-performance ratio, with great availability guaranteed thanks to our multi-site manufacturing capability throughout Europe including Germany, UK, Spain, Italy and the Czech Republic” says Johan Bester (pictured), Head of Sales for the South African operation. “We have a broad range of ionizers and temperature control devices, for original equipment manufacturers. And for end users and OEMs, we can offer our range of solutions that comply with international standards” adds Bester.

The company also supplies a trio of new ionizers which comply with safety regulations, that help to quickly and effectively breakdown static electricity; the IZS41 has an optional feedback sensor, the standard IZS40 features an easy on/off operation and the IZS42 dual AC design, minimises electrostatic build-up on workpieces. Highlighting safety abilities is the SMC’s 3/2 port valve series. The VP544-X538 and VP744-X538 are designed to be used in the category 4 functional safety systems of ISO 13849. These valves feature an integrated valve spool monitoring system that enables the spool slider position to be detected and confirmed. In terms of cooling, the new energy saving HRS thermo-chiller series provides customers with a suitable option. With a lightweight, space saving design, the HRS offers market

n the hospitality industry where room occupancy rates directly correlate with profitability, it’s hard to put a cap on energy use – the guest’s comfort is of prime concern. However, as tourism in South Africa flags, there is mounting pressure on this sector to conserve energy and cut costs. To balance cost and comfort imperatives, smart cost-effective technology that can easily be fitted into the existing York Console air conditioning units so popular in the sector – are proving their worth. This is according to Neil Cameron, GM: Johnson Controls Building Efficiency, Systems & Service: Africa. The no-volt relay switch, installed on the air conditioning unit’s control panel, allows hotel managers to switch air conditioning units off and room occupants, if they feel the need, to switch them back on. The benefits: significant energy savings and happy guests. While these switches have been available for some time as addi-

tional feature options when purchasing the York Console units and as retrofit options, they have never been more essential. Energy costs, which include Heating Ventilation and Air Conditioning (HVAC), can account for up to 40% of facility costs. As energy costs continue to rise in South Africa, it’s becoming a priority target for management. With ongoing load shedding, more owners and managers are also conscious of the need to do their part to lower stress on the grid. The implementation of a simple energy efficient solution like the no-volt relay switch can help control rising energy costs, reduce environmental footprints, and increase the value and competitiveness of buildings – and Enquiry No: 25 guest offers.

leading temperature control accuracy of ±0.1°C and the heat function utilises the overall heat loss, so electrical heating isn’t required. The cutting-edge Automatic Leak Detection System (ALDS), detects air leakages as and when they occur. The device confirms the exact value of the leak in l/m, providing maintenance personnel with a detailed report on where the leakages are located without the need to detect individual components. “SMC has a philosophy of staying close to the customers and responding to market needs. The company has identified these innovations which will benefit the packaging industry. Customers can also call on our technical support as we offer commissioning assistance." "We also have a highly qualified team who can assist with technical advice” concludes Bester. Enquiry No: 23

SAA’s 24/7/365 Avionics lab uct calibrators, Fluke’s 8508A Reference Multimeter and Fluke‘s 4950 Multi Function Transfer Standard, check and calibrate all of the test equipment – some 16 000 units per annum, that are used by the technical staff to maintain and check various electrical systems on the aircraft, such as heating, lighting, air conditioning, avionics, navigation, radar and many more applications. The Lab also tests pressure,

hydraulics, GPS, altitude, temperature, and always to the highest specification, as tolerances/variances for aircraft are understandably very small. Every measurement made here, is traceable back to the Lab. The Lab is accredited by South African National Accreditation System (SANAS) and NLA’s (National Laboratory Association) MetCert. Enquiry No: 24

Kobus Venter SAA Lab technician with the Fluke calibrators at SAA’s Avionics Laboratory, OR Tambo Airport

FLUKE CLEARS THE AIR There’s a growing importance of air quality in buildings, workplaces and homes and Fluke’s range of indoor air quality tools monitor: • • • •

Temperature & Humidity – Fluke 971 Air velocity, pressure & air flow - Fluke 922 Particulate & filter testing – Fluke 985 Carbon monoxide levels – Fluke 975

Fluke IAQ tools troubleshoot and maintain indoor air quality and well as verify the efficient operation of heating, ventilation and AIRCON systems.

Comtest Distribution 10 Enterprise Close Linbro Park 2090 Tel: 010 595 1824 sales@comtest.co.za www.comtest.co.za For a FREE Demo & more INFO email: flukeDEMO@comtest.co.za

Fluke. Accurate tools you can count on.

VSquared Marketing V2/10539B/May 2015

ucked away in a non-descript building in the Technical Area of OR Tambo Airport, is probably one of the most accurate and highly rated calibration test laboratories in Africa, if not worldwide. South African Airways’ (SAA) Calibration Laboratory was set up in 1981, with the advent of fly-by-wire technology and the ensuing requirement to test and calibrate the myriad test tools required to keep a fleet of aircraft tested and maintained to the stringent levels aviation authorities require. With one assistant and 3 tech/admin staff, Dewald Vermeulen, Head of Lab Avionics (Test Equipment) runs this 24/7/365 laboratory, with the very impressive accuracy rating of 90 days. The norm for laboratories is an annual accuracy spec. The Lab is kept at a constant temperature of 23°C and a 50% humidity, optimum conditions to run the highly accurate and sensitive equipment that the lab houses. Most have never been and never will be switched off to protect their accuracy. Fluke’s 5522A and 5720A multi-prod-

Contactless temperature

October / November 2015

HEATING, COOLING & VENTILATION

measurement

emonstrating innovative market competence in the area of optical sensor technology, ASSTech’s new high performance Wenglor OptoTemp allows contactless temperature measurement within a range of -25 to 350º C based on infrared radiation emitted by the object, regardless of the material it is made of and state of aggregation. The sensor measures temperature with a spectral sensitivity of 8 to 14 µm. The measured value appears at the integrated. Intuitively-operable display and is read out via the outputs of the RS 232 port. Due to its two switching outputs and an analog output, the sensor is suited for various measuring applications, for example target versus actual value comparison and absolute measurement. The integrated laser alignment tool and teachable emission factor make initial start-up quick and easy. This is a genuine allrounder with applications from

T conventional target versus actual value monitoring of liquids and raw masses, as well as process control for the prevention of temperature violations at nonmetallic surfaces, right up to the monitoring of engines and system components in the automotive industry. Downtime is avoided, scrap can be reduced in production and uniform product quality can be assured throughout the entire value creation chain.

Enquiry No: 26 EMBPAPST Quiet and Powerful:Layout 1 2015/06/12 2:27 PM Page 1

KZN Industrial & Business News

2015 Norman Foster Solar Award winning building

rina Solar Limited, a global leader in photovoltaic modules, solutions and services, announced recently that its modules are powering the 2015 Norman Foster Solar Award winning Plus Energy Building building, the headquarters of Cavigelli Ingenieure AG in Ilanz, Switzerland. The “Monolith” building hosts a 26.8 kWh east-west oriented PV system. The systems features Trina Solar PC05A polycrystalline modules, produces 30,000 kWh per year and forms a key part of this innovative example of 21st century solar architecture. The architects incorporated an array of energy smart design features including passive solar shading through larch louvers sun shades, 50 cm walls with cutting edge insulation technology, geothermal heat pumps, Misapor lightweight foam glass aggregate concrete, air circulation systems,

A++ electrical appliances and 91% LED lighting. With its high efficiency, the building produces 238% of its yearly electric power and heating needs, allowing both self-consumption of power as well as the use of excess power for sales to the grid. The east-west solar system maximises the building’s solar power produc-

tion during the working day, offering the most efficient solution for long-term self-consumption of power. “An important consideration for us in selecting Trina Solar’s modules was their strong track record of durability in tough winter conditions – as winter is nearly half the year in the alpine Surselva region,” said Linus Weishaupt of the architecture firm, Vincenz Weishaupt. The new office building was conceived to be modern, sustainable and comfortable for the 24 team members to work in. The Norman Foster Solar Prize is given annually to a solar powered building offering architectural inspiration for all. Award winners are not only energy positive, but examples of clever design and well-integrated architectural solutions for the entire building envelope. Enquiry No: 27

Power solutions for reliability and continuity

egrand’s power solutions ensure protection of electrical equipment and continuity of service during planned and unexpected power outages. “These modular systems include certified low emission (CLE) cast resin transformers, busbar trunkings, enclosures for power switchgear and controlgear assemblies, as well as uninterruptible power supply (UPS) units,” states Marc Naidoo, projects and technical co-ordinator, Legrand SA. “An important advantage of selecting Legrand components for efficient, safe and flexible power distribution, is the immediate integration between the company’s busbar trunking systems, cast resin transformers and XL³ cabinets.” “All Legrand power solutions systems encompass the latest technology for energy efficiency, quality power supply, optimum safety and enhanced aesthetics.” Legrand’s environmentally friendly, dry type cast resin transformers,

transfer electrical power between two different voltage systems at the same frequency, with low environmental impact. These HV/ LV transformers offer significant savings on electricity costs and can reduce electricity consumption by up to 20% during off-peak activity. The absence of flammable insulation liquids, the use of selfextinguishing materials exempt of toxic gas emissions, reduced noise levels and low electromagnetic emissions, ensure enhanced environmental protection in all installations. Legrand’s standard distribution transformers have rated power between 100 and 3 150 kVA, primary rated voltage up to 36 kV and sec-

ondary rated voltage up to 433 V. Special transformers have rated power up to 20 000 kVA, primary rated voltage up to 36 kVA and secondary rated voltage on request. Unlike oil transformers, these cast resin units, with reduced overall size dimensions, can be installed inside buildings and do not require additional building structures. This means optimum flexibility in any environment. Because no cooling fluids are necessary, maintenance costs are minimised. For climate conditions these transformers can withstand severe conditions - E2 - environmental class, C2 - climatic class, F1-fire-behaviour class. Legrand transformers are enhanced by prefabricated busbar trunking systems, which provide synergy for a direct connection. These busbar trunking systems, with minimum overall dimensions, provide flexibility in all areas of an installation, including confined spaces.

Enquiry No: 28

Low voltage switchgears

Johannesburg 011 794 3434 Cape Town 021 555 4547 Durban 031 569 1963

1703

roundbreaking research and design has resulted in innovative LV switchgear, providing users with greater quality, safety and reliability. Today’s LV products feature meticulously designed technology providing greater safety and high voltage breaking performance. By meeting global norms and standards, Mitsubishi Electric’s low voltage switchgears meet all the standards and specifications laid down in the EU Low Voltage Directive 73/23/EEC and the Machinery Directive 98/37/EC. Needless to say, all the units carry the CE mark and are certified as conforming to UL, cUL and GOST. Adroit Technologies is very proud to announce that they are now able to supply a range of Mitsubishi Electric’s Low Voltage Enquiry No: 29 Switchgears.

October / November 2015

KZN Industrial & Business News

CHEMICAL & ALLIED INDUSTRIES

High viscosity cooked starch no problem

witching from progressive cavity (PC) pumps to a MasoSine pump from Watson-Marlow Fluid Technology Group has overcome a long-standing issue for a leading paper mill based in South Africa – that of viscosity. The cooked starch used to gloss paper at the mill offers viscosity of 15,000 cP at 90°C. Adding to the challenge, the starch tends to crystalise when it comes into contact with the atmosphere or if the temperature drops below 30°C. The requirement at the paper mill is to pump the starch (both industrial and food quality types, depending on the application) from a boiler tank to the paper machine, where it is sprayed on to the paper via nozzles. As a

result, consistent and reliable pumping at 15,000 l/h is paramount. Around two years ago, the mill replaced its existing PC pumps with a MasoSine SPS250 sine pump, and it has been running successfully ever since. In the case of highly viscous products, MasoSine pumps are particularly impressive because there is very little internal friction and minimal fluid deformation, making them more efficient than rotary pump principles.

Excellent power density is another factor that makes sine pumps ideal for the transport of viscous fluid. Therefore the MasoSine pumps usually

require less electrical power for the same application especially with high viscous products. This results in the usage of a smaller motor than other pump principles which leads to less

he requirements for spray nozzles used in pollution control applications are extensive and include precise performance, trouble free operation and long service life. Spraying Systems Co. offers a wide range of spray technology for quench, FGD, mist elimination washing, gas cooling, SCR NOx reduction and chemical injection. These range from SpiralJet nozzles producing fine drops for gas – liquid contact to ensure effective mass transfer, to the range of Nitride – bonded silicon carbide nozzles most widely used in Flue Gas Desulpherazation for spraying line slurries, Spraying Systems Co has an unmatched range of gas treatment products. Uneven cleaning of mist eliminator equipment has serious consequences and yet is a fairly common problem. Hard residue often forms on the chevrons, reducing the area for the gas to pass through. These restricted openings will ultimately compromise the performance of the scrubber and the mist eliminator. One of the best ways to avoid build-up is to use non-clog Maximum free passage FullJet spray nozzles for washdown that provide even, thorough cleaning of each chevron. Spraying Systems offers the nozzles of

choice in gas conditioning with the FloMax A Series nozzles .These dual fluid nozzles outperform all others when it comes to drop size, evaporation, spray pattern uniformity and efficiency. As a result, FloMax nozzles are the key component in the company’s automated gas conditioning system. The turnkey system from AutoJet Technologies, the systems division of Spraying Systems Co., optimizes the performance of FloMax nozzles and controls all other system components including pumps, sensors and other hydraulic and pneumatic components. The AutoJet Spray Controller monitors and automatically adjusts the closed-loop system. By regulating liquid and air flow to the nozzles based on data gathered from temperature sensors, the controller offers the highest level of reactivity and accuracy for the system. Spraying Systems Co. has the broadest product range in the industry, ten manufacturing facilities and sales offices in more than 85 Enquiry No: 31 countries.

okogawa Electric Corporation recently announced the renewal of a global agreement with BP to supply main automation contractor services (MAC services) to BP’s upstream entities. With the renewal of this agreement, BP and Yokogawa have reaffirmed their shared commitment to achieving mutual success and securing the delivery of superior long-term value through the provision of MAC services. Yokogawa first signed a global MAC services agreement with BP in 2007. By providing reliable products and demonstrating its engineering and project execution capabilities on prior BP projects, Yokogawa is integral to BP’s drive for capital efficiency. The renewed agreement is for a period of 10 years. The Yokogawa products and services covered by this global agreement include the Centrum VP integrated production control system, ProSafe-RS safety instrumented system,

Precise measurement of consumable fuels

obold Instrumentation, represented in K South Africa by Instrotech – a Comtest Group company, was asked to look into, and supply a solution to an on-going “headache” for an established Japanese automotive company – how to accurately record the exact quantity of fuel received on-site, daily. One of the most important consumables is fuel, both gasoline and diesel. These fuels are not only used for car testing, but also for utility purposes like fork-lifts, emergency electric generator, inter-plant transportation, etc. The flow and level metering of the fluids, had always been of concern to management. The automotive company routinely purchases fuel, which arrives at the plant site by fuel truck. It is unloaded and stored in several dedicated storage tanks. The existing gear flow meters had been run-

ning for more than 10 years. The level meters were even more traditional, using only mechanical floats and simple “onthe-tank-side” scale. Kobold’s aim was to provide the automotive company with more accurate measurement, while minimizing human error and providing on-line data acquisition, which also generates a separate report for management use. In order to improve the quality of measurement, Kobold also urged their distributor to provide the customer with adequate air eliminating units, which resulted in the entire flow metering piping system being modified. Kobold proposed using their TME coriolis mass flow meters and NMC capacitance level transmitters, integrated with a PC-based centralized data acquisition unit, to be located in Enquiry No: 32 the Logistics Room.

AERZEN AIRGAS. NOW AT YOUR SERVICE IN KWAZULU-NATAL.

As part of its ongoing commitment to regional customer service delivery excellence, Aerzen Airgas has established a new branch in the Durban North area to serve as a dedicated service centre for KwaZulu-Natal, the northern Eastern Cape, as well as Mozambique and Mauritius. Customers in these regions will benefit from quicker turnaround times with regards to field service, repairs and overhauls of all Aerzen blowers and compressors. Further benefits to customers are reduced costs and a more personalised after-sales service. www.aerzen-airgas.co.za Contact Earl Houston on +27 (31) 512 5025 or +27 (79) 894 8490 or ehouston@aerzen-airgas.co.za 32 Kubu Avenue, Unit 8, Time Business Park, Riverhorse Valley - Durban North

Enquiry No: 30

Global agreement for supply of main automation contractor services

Spray technology for pollution control

energy consumption and reduction of the carbon footprint within the pumping process. Aside from its viscous product handling capabilities, the paper mill also reports that it has witnessed a “remarkable reduction in suction blockages” thanks to the impressive suction attributes of the MasoSine SPS250. Furthermore, the sine pump has a much lower pulsation than the PC pump, which means improved starch quality due to the gentle handling action. The paper mill is so pleased that it is now looking at installing MasoSine pumps at other plants moving forward. The mill is part of a group that has paper and pulp manufacturing operations on three continents.

StardomTM network-based control system, Plant Resource Manager (PRM) plant asset management package, Fast/Tools Scada software, Exaseries productivity solution software, field wireless and other types of field instruments, analyzers, project management and system integration engineering services, and operation and maintenance services. Shuji Mori, a Yokogawa vice president and president of Yokogawa Electric International, a subsidiary that oversees Yokogawa’s IA and control business outside Japan, said “BP has been a Yokogawa customer for many years, and this agreement takes our relationship to a new level. This long-term partnership with BP will increase our presence in the oil and gas industry, which is one of the main sectors we are targeting under the Transformation 2017 mid-term business plan.” Enquiry No: 33

October / November 2015

CHEMICAL & ALLIED INDUSTRIES

KZN Industrial & Business News

Minimising the effects of acid mine drainage

he harmful effects of acid mine drainage on the environment are being successfully combatted by a large acid mine drainage plant in Germiston, Gauteng, which contains a comprehensive mixing system developed by mixer manufacturer Mixtec. The acid mine drainage plant consists of a combination of 53 specialised Mixtec mixers, which are in turn individually powered by the same amount of gearboxes manufactured and supplied by leading drive engineering company SEW-Eurodrive. Mixtec sales manager Brian Paxton says that the agitators’ role in the process can be split into different sections. “In simple terms, the first is the make-up of lime into a slurry, which is in turn introduced to reaction vessels where

the lime slurry comes into contact with the acid mine drainage. By mixing the lime slurry with the acid mine water in this area, the lime reacts with the acid to cause a neutralising effect.” The bi-product produced is Gypsum, a soft sulphate mineral composed of calcium sulphate dihydrate, which can be used as a fertiliser, and is the main constituent in many forms of plaster and chalk. The mixing system had to be designed to accommodate the highly-corrosive pH levels found in water contaminated by acid mine drainage. The gearboxes were covered with an OS2 paint work. The 210 μm paint work is specially-designed for acidic environments. Viton seals were also

Enhancing safety in manufacturing facilities

fitted on the high speed shaft and low speed shaft, which is standard for these environments. Without these extra precautions, the seals would perish and the paint would peel off. SEW-Eurodrive’s scope of work included the supply of 36 MC mixing units fitted with EBD (extended bearing distance) to absorb the radial forces encountered in mixing. A further 17 helical gear units were supplied, some of which were assembled with AM Adapters. The bearings on the system should last more than nine years and based on calculations, the bearing life should be in excess of 100 000 hours if they are properly maintained. This ensures high-efficiency and minimal downtime. Paxton indicates that Mixtec has been a satisfied SEW-Eurodrive client for a number of years. “We involved SEW-Eurodrive in the project right from the beginning, due to the fact that the company displays commitment to the task at hand from initial quotation, right through to after-sales back-up and technical support.” Enquiry No: 34

Environmentally friendly element

extraction process

ultotec remains focused on new processes and technologies that result in improved efficiencies and reduced operational costs for its customers. With the advent of urban mining where recycled materials are reprocessed, the introduction of Clean-iX technology could play a vital role in beneficiating rare earths components. Multotec’s partnership with Australian company Clean TeQ provides a technology that combines continuous and counter current ion exchange to produce a highly effective rare earth element (REE) process. Carien van der Walt, process engineer for environmental products at Multotec Process Equipment, points out that the conventional REE process entails an initial beneficiation step, normally via gravity concentration. The concentrate produced is roasted with sulphuric acid to produce REE sulphate complexes. Thereafter the roasting discharge is mixed with water to produce a slurry which is atmospherically leached. The slurry from the leach circuit normally undergoes solid liquid separation to produce a liquid pregnant leach solution.

Celebrating

The pregnant leach solution is precipitated in two stages. The first precipitation stage involves precipitation with magnesia to produce a mixture of impurities such as thorium, uranium and iron. Stage II precipitation is normally conducted with the addition of ammonium oxalate to produce a mixed REE precipitate that is sold as the final product. “The main problem with this process is the production of radioactive elements such as thorium and uranium,” she explains. “Clean TeQ looked at finding a way to reduce the potential hazards and environmental impact associated with this methodology, whilst realising capital and operating cost savings." The resultant Clean-iX technology has produced favourable results across the board in terms of increased rare earths yields, increased environmental stewardship and a very attractive and significant reduction in operational costs,” van der Walt says. Two options are available for customers. In the first instance, the rare earths can be recovered with far less thorium and uranium extracted reducing the amount of impurities

25 Years 1990 to 2015 special risk fire protection

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Applications/ Solutions • Fire OEMs - Airport (ARFF) - Industrial - Structural - Wildland Forestry

sent to precipitation along with the final product. The second solution entails selective recovery of the uranium and thorium in two separate processes, resulting in the thorium, uranium and rare earths being produced as three separate streams. Clean-iX effectively replaces the leaching circuit and stage II precipitation in conventional REE recovery circuits with a resin-in-leach (cRIL) ion exchange process. This allows immediate extraction of the rare earths as it comes into solution and drives the leaching reaction, which reduces the leach time and leachate consumption. “The end result is a better quality product and a significantly reduced radioactive waste factor. Clean-iX achieves recoveries of rare earth elements of up to 90% and higher and provides a substantial reduction in the amount of ammonium salt required to precipitate the rare earth elements downstream, as an additional bonus” Enquiry No: 35 van der Walt concludes.

ccording to toolboxtips.com, 42% of all forklift fatalities occur within manufacturing facilities. While driver education on the correct operation of forklift trucks is a primary goal in reducing this risk, other elements also come into play. Wim Dessing, managing director of Apex Strip Curtains & Doors, says that accidents can occur at internal entry and exit points as well as at points of transition between various sections in a manufacturing or storage facility. By ensuring that visibility is maximised, the risks associated with the movement of vehicular traffic can be substantially reduced. Dessing proposes the use of strip curtains in doorways. “Apex Strip Curtains & Doors pioneered the use of flexible PVC strips in industrial applications more than 30 years ago and the use of these transparent strips to cordon off doorways and sections of a plant ensure optimised safety in the workplace” he says. Apex General Purpose Strip Curtains are produced using specially formulated PVC material which is transparent for increased visibility and will not discolour, crack or tear over time. The individual strips incorporate the company’s patented Balledge feature which, while ensuring an effective thermal seal at all times, allows the strips to part easily allowing unimpeded movement of personnel or vehicular traffic. The Balledge design comprises a reinforced edge on the border of each strip that also provides extended life of the strips irrespective of the application in which they Enquiry No: 36 are used.

Reliable flowmeter for industry SSTech’s renowned specialist for temA perature and pressure measurement technology and liquid analysis Jumo, has introduced the flowTRANS MAG S01 magnetic inductive flowmeter that offers reliable quality for industrial applications. Magnetic inductive flow metering is one of the most common measurement methods. This popularity can be attributed to the suitability for a wide range of applications, a high degree of measuring accuracy and easy startup. The standard flowTRANS is available for nominal widths ranging from DN 10 to DN 300. The conductivity of the measuring medium must be at least 5 µS/cm; the maximum temperature lies at 130 ºC. Other versions can be supplied on request. The flowmeter comes either as a compact device with protection type IP67 or with a separate transmitter (IP68). DIN versions or ASME versions are available as flange. The flowmeters are lined with PTFE, a material that is impervious to acids and lyes, is light and weather resistant as well as abrasion resistant to small particles. A more cost effective lining made of hard rubber is available for large nominal widths. These devices are simple and convenient to configure, either on the device or using Enquiry No: 37 PC software.

October / November 2015

KZN Industrial & Business News

MATERIALS HANDLING, BULK HANDLING & LOGISTICS

Improving forestry operations

anitou has recently supplied Mondi South Africa with eight RT210 track loaders for its forestry operations. Each loader was supplied with full forestryspec (that drastically increases performance

These radial lift compact track loaders are suited to all modern forestry processes. “In the old days, the harvesters would just cut off the trees and let the stumps stand and regrow,” comments Herzberg. “But nowadays harvesters need to ‘grab’ the stumps, remove them and set them aside to be cleared.” That’s where Gehl loaders come in, specialised mulching and turbo saw attachments get rid of stumps and its debris, including leaves and branches. Manitou, in conjunction with Novelquip, has also revolutionised the pitting and planting process with its new specialised loader attachment. “Before harvesters can re-plant trees, they need to de-pit and soften up the ground. Our new attachment can make the pit, plant the seedling, add fertiliser and water in less than 20 seconds.” remarks Herzberg.

Manitou also supplied its rotary cutter attachment than assists in cleaning weeds and shrubs between the rows of trees and creating essential two-metre fire breaks. In addition, Manitou sweeper attachments sweep the forest floors in high fire season. “Forestry applications require higher safety specifications, particularly when using the mulching attachment,” adds Herzberg. “This attachment turns at 2 500 RMP and breaks large trees into mulch within seconds…and as you can imagine this results in flying splinters and rocks. Also, more often than not, when working in forests there is always the threat of wasps, bees and even snakes.” All eight machines were customised to address the challenges associated with forestry applications. Enquiry No: 38

Newest Boeing delivery for freighter fleet

mirates SkyCargo, the freight division of Emirates, recently welcomed the arrival of its newest Boeing 777 Freighter aircraft, bringing the total number of dedicated cargo aircraft in its fleet to 15, including two Boeing 747-400Fs and 13 Boeing 777Fs. Its dedicated freighter fleet complements bellyhold capacity in an additional 224 Emirates passenger aircraft, offering flexibility and the capability to carry more cargo to more places around the globe. Combined, Emirates SkyCargo now serves customers in more than 147 destinations across six continents. Emirates’ newest 777F, which left the Boeing Manufacturing Facility in Everett, Washington, in September,

and safety) along with four of Manitou’s best-selling forestry and agriculture attachments: mulchers, angle brooms, rotary cutters and turbo saws. Mondi, who own and manage 306 000 hectares of forestry land across the country, were looking for versatile machines that would not only keep their operator’s safe, but also increase their planting, pitting and de-bushing operations. “Our loaders fulfil these requirements as each loader can efficiently complete an array of tasks. This ultimately reduces the amount of machines that are required on site,” says Marco Herzberg, Gehl Product Manager, Manitou Southern Africa.

flew its first mission to Hong Kong. The Asian metropolis is one of the most popular in the Emirates Sky Cargo network, in addition to airports in Frankfurt, Shanghai, Chicago and Zaragoza. Since being introduced to the SkyCargo fleet in 2009, the airline’s 13 Boeing 777Fs have logged an impressive 30,250 flights totalling more than 175,000 hours. “The Boeing 777F is the backbone of the Emirates SkyCargo fleet,” said Nabil Sultan, Emirates Divisional Senior Vice President, Cargo. “It has an impressive range and payload capability, and is efficient to operate. The aircraft allows us to transport goods from remote destinations in the SkyCargo network such as Bangui, Port Au Prince and Nadi

to customers in major urban centres such as London, Amsterdam and New York City.” “Our aim is to bring better value to our customers, and that is why we invest in a modern fleet as well as in developing new cargo solutions such as our quick dolly transfer systems and paperless technologies at our cargo hub in Dubai." "This year, we’ve deployed our Boeing 777 Freighters to open new routes to Ouagadougou, Columbus, Orlando and Bamako, facilitating exports and connecting exciting new markets around the globe.”

Enquiry No: 39

In line to win global steel award

mperial group company Milotek has been named one of just four finalists competing for a global steel award, the 2015 Swedish Steel Prize, which is widely regarded as the international steel industry’s most prestigious accolade. South African based Milotek was created with funding from the Imperial Innovation Fund in order to develop and commercialise the Futran System, which was invented by Milotek founder and CEO Andries Louw. Essentially a brand new and innovative transportation system, using a modular, elevated track, Louw notes that his invention has unmatched features and benefits. “By using an elevated, light weight steel track that can be suspended over grasslands, wetlands, grazing, agricultural land and existing roads, the Futran System has a very small footprint while allowing agriculture

HYSTER®. HANDLING MORE FROM SHIP TO STORE.

and animal migration to continue underneath Enquiry No: 40 the track.”

WHY? Intelligent design for demanding applications. Low cost of ownership through dependability and uptime. Outstanding service support countrywide.

16 MATERIALS HANDLING, BULK HANDLING & LOGISTICS

October / November 2015

KZN Industrial & Business News

Internationally-recognised logistics and transport qualifications

or the first time in 15 years, the Chartered Institute of Logistics and Transport: South Africa (CILTSA) is offering international qualifications – giving individuals global recognition for their qualifications and offering companies competent, competitive people. Two training providers have already been appointed, with a number of others in the process of accreditation. “There has been huge interest shown - from both the local logistics and transport industry and training

providers – for the Institute’s qualifications,” says CILTSA’s professional development champion Charles Dey, CMILT (pictured). Both Commerce Edge and Harley Reed have been accredited to offer these programmes, while the IMM Graduate School’s accreditation is currently in progress. “We are also in discussions with a number of other training providers – all keen to offer CILT programmes,” continues Dey. The CILT programmes include an International Certificate in

Logistics and Transport, an International Diploma in Logistics and Transport, as well as an International Advanced Diploma in Logistics and Transport. The flexibility of the CILT’s qualification structure means you can study in one country, and then move on to develop your career at in a different location, building on what you have learnt and moving up the qualification ladder.

To meet the needs of industry and to reflect the transport and logistics issues in different countries, CILT’s approved training providers tailor the courses to include localised case studies and examples. This means students are learning in an easy and relevant way whilst benefiting from high education standards.

CILT is constantly building on its modular course structure, so that new units of study are constantly developed to meet the needs of business and industry, responding to the global community. Dey adds that companies can include the CILT programmes in their Workplace Skills Programmes, which means that this training forms part of companies’ Mandatory Grant claims, which are now 50% of the Skills Development Levy.

Enquiry No: 41

Master distributor appointed H ydraulic and Automation Warehouse (HAW), part of the Hytec Group of Companies, was recently appointed as the Master Distributor of OMT’s complete product range to South and sub-Saharan Africa. OMT is an Italian-based hydraulic equipment and systems supplier. HAW, previously one of four authorised distributors, was awarded this Master Distributorship because of its rapid growth, target segments and extensive distribution network through the Hytec Group. Notably, HAW was also the highest selling distributor of OMT’s Luen product range out of the four distributors. Luen, part of the OMT Group, was previously available through HAW’s authorised distributorship agreement. The OMT range includes: hydraulic filters (tank top mounted, spin-on and suction), components (bell housings and drive couplings) and accessories (level gauges, filler breath-

Roberto Baccelli (Export Sales Manager, OMT Sales Group) signs the Master Distributor agreement with Wynand Keller (General Manager, HAW) ers and gauge isolators). The Luen range includes: inline pressure control valves, pressure relief, reducing, counter balance and over centre valves. Flow dividers, pilot check and flow control valves are also included in the range. These products are ideal for use

in the region’s growing agricultural, mobile, transport and light-duty industrial applications. The signing of the agreement took place between Roberto Baccelli (Export Sales Manager, OMT Sales Group) and Wynand Kellerman (General Manager, HAW) at HAW’s offices in Johannesburg. “OMT, and by extension Luen, is a quality product that is internationally renowned. Together, with our other quality brands that we import and stock, we are able to offer all our relevant market segments with a fitfor-purpose, solution at a competitive price,” remarks Kellerman. HAW upholds OMT’s six- and 12-month warranties for the entire product range. OMT is available throughout South and sub-Saharan Africa through the Hytec Group’s extensive distribution network as well as through HAW’s branches in Johannesburg, Cape Town, Durban Enquiry No: 42 and Middelburg.

Top employer in Africa in 2015/2016

HL Express was certified as a Top Employer in 12 African markets at the prestigious Top Employer 2016 ceremony recently. This is the second consecutive year that the company was certified as a Top Employer in Africa

by the Top Employers Institute, highlighting the importance that DHL places on employee engagement and development. Annual international research undertaken by the Top Employers Institute recognizes leading employers around the world that

provide outstanding employee conditions, nurture and develop talent throughout all levels of the organization, and strive to continuously optimize employment practices. DHL Express has been certified as Top Employers in twelve of their local markets including Angola, Botswana, Ethiopia, Gambia, Ghana, Kenya, Madagascar, Mauritius, Mozambique, Nigeria, South Africa and Uganda. Hennie Heymans, Managing Director of DHL Express Sub-Saharan Africa (SSA), says these certifications reaffirm that the company is on the right track to being an Employer of Choice and a rewarding place to work. He explains that being an Employer of Choice is one of the Deutsche Post DHL Group’s three bottom lines, and demonstrates how seriously employee engagement and development are to the business. “Our vision is to be The Logistics Company for the World. We aim to be the logistics provider that people turn to first – not only for all their shipping needs, but also as an employee or investor.” He says that it is a simple reason why DHL is so heavily invested in its people. “Happy employees who feel valued are loyal, motivated and productive. This is not only good for the employees, but also for the company.” The company has implemented many initiatives to motivate employees – one of which is the Certified International Specialist (CIS) program, which Heymans refers to as a ‘game changer’. “CIS is a cultural change program and revolves around four attributes: Speed, Can-Do Attitude, Right First Time and Passion. Everyone from the Global CEO or our couriers have gone through this training programme which reinforces our core competencies. This program has been central to employee development and retention.” An extension of the CIS program is the Certified International Manager (CIM) program. “This focuses primarily on ensuring that our leaders have the correct balance between IQ and EQ, and have the right leadership and social skills to lead tomorrow’s workforce,” says Heymans. Other employee recognition and engagement programs are implemented extenEnquiry No: 43 sively.

October / November 2015

KZN Industrial & Business News

COMPANY PROFILE: JOHNSON TAYLOR FORKLIFTS

Johnson Taylor Forklifts Onwards and Upwards

ith a move to new premises in Hillclimb Road in Westmead, Pinetown and a new facility which boasts over 3 000m², Johnson Taylor Forklifts - the name associated with the Rhino Heli forklift brand in South Africa - has happily celebrated over 10 years in a very competitive market and are going from strength to strength. From its new facility, Johnson Taylor now offers direct sales, a fully fledged workshop and 24 hour callout and standby. The company offers a 95% spare parts availability at any given time

and offers onsite technical support to larger contracts. In addition, Johnson Taylor can tailor make deals for customers and offer various payment plans, sales, rental and repairs as well as full maintenance lease, making them a competitive player in the market. Over the past ten years the Rhino Heli Forklift brand perception in the market place has changed from one of “just another Chinese forklift truck” to becoming one of the most trusted brands in the market and this has been attributable to the hard work and determination of the team and

the product itself. In recognition of the demand, the company is pleased to announce the introduction of two new products to the market, namely the “H” series Counter Balance Forklift and the CHL range of Counter Balance forklifts. These new models follow on from the very successful H2000 series machines which have given ten years of great service to the industry. The new H Series Balance Weight Forklift is the premier brand or “Rolls Royce” of the brand and is both powerful and environmentally friendly.

The H Series offers a full suspension drivers cabin which greatly increases the operational comfort. It also offers an extremely large operation space with a large arc shape over the overhead guards front leg, tilting cylinders that are under the floorboards allowing for increased leg and foot space and a heightened overhead guard. A wide view mast improves the drivers front view and makes loading and unloading much more reliable. A streamlined parts layout and hood opening angle allows for easier maintenance. The constant displacement pump loading sensing steering system optimises the oil feed of the hydraulic system and increases lifting speed and thus overall efficiency. CAE technology and topdown design have allowed for the optimisation of the layout, cutting down on resonance and improves the strength and durability of the frame, overhead guard, cabin and mast making for a far tougher truck. In addition it also offers the latest LED lighting technology, cast axles, tropical core aluminium radiators, which are essential for combating overheating in the KwaZulu-Natal environment and is SABS, ISO and CE approved. Confidence in the new product is such that the warranty has been doubled – to 24 months or 4000 operating hours, whichever occurs first. In order to bridge the gap between the ‘Premium’ and the economic range, Johnson Taylor has also introduced the CHL range.

This truck also offers a number of innovative features that defy the ‘economical’ label, although it is still operated with a mechanical shift. Key features of this truck also include cast axles, tropical core radiators, ergonomic designed seating, full road ordinance lighting, mirrors and user friendly controls. All other standard optional extras are also offered for this range. This range also carries the 24 month or 4000 operating hour warranty. Despite branching out into new and innovative products, Johnson Taylor also offers a number of other products to the market. These include the Yardmaster for brickyard application and rough terrain usage, as well as a range of 1 – 46 ton diesel forklift trucks and an array of battery operated machinery ranging in capacity from 1 to 7 tons. Also on offer are a number of warehouse reach trucks ranging from 1.6 to 2 tons and with a new lifting height of 12.5 meters as well as an assortment of pedestrian type stackers and low level pallet movers. Rhino-Heli is supported by the Anhui-Heli company, which this year will move from position number 8 to number 7 in the world ranking for forklift trucks. Any further information can be requested as well as specification brochures and quotation requests, for all of these please feel free to contact Grant/ Kim on 031- 700 3004, or email grant@johnsontf.co.za / kim@johnsontf.co.za

New product offering

The "H" series - the Premium Counter balance Forklift

The CHL series - the Economical Counter balance Forklift

The electric pallet truck

The comprehensive products that we offer, include: Forklifts Port Handling equipment Logistical Equipment Towing Tractors Side Loaders We offer a variety of these products, from battery operated equipment to diesel operated options. Whatever your requirements are, we have the right solution. If you are looking to purchase or rent a forklift and/ or logistical equipment of the highest standard, contact us.

We offer full back up service and support.

Tel: 031 700 3004

Fax: 031 700 3644

26 Hillclimb Road, Westmead, Pinetown Email: grant@johnsontf.co.za Website: www.johnsontf.co.za

18 MATERIALS HANDLING, BULK HANDLING & LOGISTICS

October / November 2015

KZN Industrial & Business News

City surge is the true renaissance of the work-at-height industry

ccording to the United Nations, by 2030, almost 5 billion people, or 60 percent of the world’s population will live in cities. This accelerated urbanization trend is the key indicator for significant growth in urban and industrial development. In the context of mega-cities, expansion is no longer outward, it’s upward. Brett Fleming, CEO of Eazi Group, Africa’s market leader in work-at-height solutions comments, “This industrial growth underpins the need for a shift in the trend of work-at-height solutions, where safety, efficiency and cost are key.” Recently, Eazi Access Rental landed southern Africa’s first JLG 1850 telescopic boom lift

that reaches 58.5 metres in height, in layman’s terms that equates to 17 stories. This colossus is the shape of things to come and reflects the rising volume of projects and tasks being performed at height. With cities booming across the African continent, construction and infrastructure opportunities continue to thrive and legacy equipment like traditional mobile or tower cranes will continue to be seen for many years. But with technological advancements, Eazi Access Rental has seen the need for smaller nimbler cranes, like the Maeda Mini Crane. With expansion trend being upwards, space becomes increasingly constricted, and this is where this mini crane has no equal. Its

specialist lifting capability is unsurpassed, and sports a cost and time performance that’s the envy of the industry. The drive for flexibility and efficiency on site increases demand for mechanical hybrids that would not be out of place in a Transformer movie. Machines like the 3-in-1 Magni telehandler operates as three different solutions: as a rotating telehandler for on-site offloads, as a crane and as an access platform at height. Another major trend is the demand for increasingly environmentally friendly machines that reduce the risk for hydraulic spills and run on electric supply or low-emission diesel

engines. According to Marcus Green, National Asset Manager for Eazi Access Rental, powering machines with Lithium ion batteries has now become standard, due to their efficiency and environmental performance. For these reasons, Green also opts for AC rather than DC Enquiry No: 44 drive motors.

Increased trade key to meeting ‘landlocked’ Africa’s economic development goals

For over sixty years, Morris Material Handling SA (PTY) LTD has been committed to providing Standard and Engineered material handling solutions across a variety of industries throughout South Africa and into sub-Saharan Africa, including Steel Making, Aluminum and Copper Smelting, Water Treatment Plants, Container Cranes, Mining and Engineering Industries.

Specialising in the following: • • • • •

Wire Rope Hoists with capacity of 120 tons Standard Cranes with capacities of up to 150 tons Electric Chain Hoists with capacity of up to 20 tons Manual Chain Hoists & associated Lifting Equipment Engineered Cranes for Hot Metal, Container Handling or heavy duty process requirements

By choosing Africa’s Lifting Legend you: • Tap into a wealth of knowledge, dedicated experience and industry know-how. • Enjoy peace of mind knowing that your material handling solution brings value to your business. www.morris.co.za Crane Aid, a division of Morris Material Handling, is the largest service company in Sub – Saharan Africa consisting of 17 branches specialising in:

• • • • •

Servicing and Repairing of all cranes, hoists and associated lifting equipment Refurbishment and modernisation of all makes of lifting equipment Annual load testing as per the OHS Act Spares and associated electrical equipment Comprehensive crane maintenance training at our fully equipped training centre HEAD OFFICE - BENONI Cnr Dusseldorf & Ruhr Road, Apex Ext 3, Benoni Tel. 011 748-1000 Fax. 011 748-1159 www.craneaid.co.za For 24 / 7 breakdown assistance call our toll free number on 0800 015 659

ccess to trade, particularly in landlocked countries such as Malawi, Zimbabwe and Zambia will remain a logistical challenge in the foreseeable future for both South African and global businesses, due to the continent’s lack of infrastructure and challenging customs procedures. This is according to Bruce Marshall (pictured), Country Manager: Zambia, Zimbabwe and Malawi of Maersk Line, who says that, despite these challenges, the continent has massive economic potential. “Increasing trade activity between landlocked countries and the rest of Africa and the world will not only stimulate their own economies, but also assist them to become more self-sufficient.” Jonathan Horn, Managing Director of Maersk Line in Southern Africa - a member of the Maersk Group - points to the United Nations’ Sustainable Development Goals, which was once again in the spotlight at the UN Sustainability Summit 2015 which took place from 25 – 27 September 2015. The eighth goal is to promote inclusive and sustainable economic growth, employment and decent work for all. “Following the summit, it is important to raise awareness of the importance of trade between Africa and global markets, as it is the cornerstone of sustainable economic growth and can be an engine that drives employment and growth in Africa’s economies.” Horn explains that the key to achieving optimal trade is a perfect marriage between maritime, road and rail transportation, depot and warehousing facilities, and recommends that businesses looking to explore the opportunities that Africa presents should consult experienced trade partners such as Maersk Line, who have been present in the region for several decades and possess the necessary expert knowledge to provide solutions and reliable transportation of goods, as well as have representation in the relevant countries. “An example of the one of the commercial opportunities present in Africa is the need for energy as Africa's the ideal place for alternative and innovative energy solutions, as many countries cannot depend on conventional electricity resources." "This has been recognised by global exporters of energy products such as China which is currently the biggest exporter to landlocked regions, and supply products such as solarised lights, solar lamps, inverters, generators, solar panels and other alternative energy sources.” Marshall says that there is a very strong relationship between Asian energy manufacturers and reliable trade partners that distribute these energy products to the importers in various African regions which in the past may have been unable to access international supply chains and global markets due to lack of scale, export and market knowledge, investment capacity or lack of transport, cold chains and logistics services. “Partnering with an experienced trade specialist can help facilitate and unlock the opportunities and commercial prospects available in landlocked African countries.” Enquiry No: 45

October / November 2015

KZN Industrial & Business News

MATERIALS HANDLING, BULK HANDLING & LOGISTICS

Multiple cranes for pump stations C ondra has delivered the first two of eight double-girder overhead travelling cranes ordered by Veolia Water for the Lower Thukela Bulk Water Supply Scheme. The eight machines are maintenance cranes for the project’s high-lift and low-lift pump stations, and for the water treatment works’ decanter centrifuge, chlorine tanks, machine room, chemical doser and offloading bay. All machines were corrosion-proofed using a hot metal zinc coating applied as a spray. The bulk water supply scheme under construction on the Tugela River is an Umgeni Water project, and comprises an abstraction works and low-lift pump station, a de-silting works, water treatment works and a high-lift pump station linked to bulk supply pipelines with associated water storage reservoirs. After completion early next year, the project will supply potable water from the Tugela to

a number of towns along the KwaZulu-Natal north coast, from Mandini in the north to Ballito in the south. Veolia Water’s order for the overhead cranes was worth a little under R5,5-million to Condra, which completed manufacture in

January, holding the machines in storage until they were needed on site. The order builds on Condra’s long standing tradition of partnering with efforts to conserve and properly manage southern Africa’s water resources, with the company becoming one of the region’s preferred suppliers of cranes to water storage and wastewater treatment projects. Major orders have included cranes for the Lesotho Highlands Water Project and, more recently, cranes for the Department of Water and Sanitation’s De Hoop Dam on the Steelpoort River in Limpopo Province, commissioned last year. Condra is South Africa’s only multinational crane manufacturer, with headquarters in Germiston, Gauteng, and a factory in Bulgaria. There is an established worldwide distribution Enquiry No: 46 network.

Latest all-terrain crane

abcock’s Level 4 Broad- Based Black Economic Empowered (BBBEE) rating places them in the forefront of contention for any major infrastructure project development that requires their mechanical construction plant hire. With a combined inventory of more than 40 000 items of plant for hire, from mobile cranes to welding and construction plant Babcock caters for the energy, process, marine, petrochemical and mining industries in Southern Africa. The recent acquisition of a new Tadano ATF400G-6, 400 ton, All-Terrain Crane has enabled them to increase their level of service to a broader sector of industry. “With the acquisition of this 400t crane, being the biggest Tadano unit in our fleet, we have beefed up our heavy rigging capacity to meet most of the demands of any infrastructure development where we will be called upon to quote,” explained Ian Kendrick, MD, Plant Services.

The ATF400-6 crane has been allocated to the Richards Bay branch, from where it will be operating at Richards Bay Minerals on a three year contract. The branch in Richards Bay has been established to cater for the proposed industrial expansions in the area. Richards Bay Coal Terminal and Mondi in particular will be high demand areas. Before the ATF400-6 was placed in operation, a heavy rigging crew of 12 personnel with an average of 20 years experience, received training at Tadano as they will be in constant attendance wherever the crane operates. On the road the six-axle vehicle is highly manoeuvrable with all six axles steerable and four driven. The driven axles incorporate transverse differential locks. Power for the ATF400-6 carrier is provided by a Mercedes-Benz OM 502 LA 8-cylinder diesel engine rated at 480 kW @ 1800 rpm and 3000 Nm of torque @ 1300 rpm. The ZF-TC-Tronic

HD transmission with torque convertor and integrated intarder, electro pneumatically operated dry-type clutch and automatic gear-shifting incorporates 12 forward and two reverse gears. The superstructure frame of the ATF400-6 is a torsion resistant, all welded structure of high strength steel. It is connected to the carrier by a triple roller bearing, slewing ring with external gearing for 360 degree continuous rotation. A full central lubricating system is fitted as standard. The slewing system consists of an axial piston motor with three-stage planetary gear with automatic service and parking brake. Enquiry No: 47

New component seal range is configurable-by-design

esseal has launched a completely reenA gineered modular component seal range that aims to raise the industry standard and

allow configurable component seals to be built to order. With 10000 product lines available from stock and over 44000 product permutations configurable, it offers customers the greatest possible product availability, quality assurance and service. The new range, in development for almost four years, incorporates unique patented features which help to improve pump reliability. These features include improved seal face

cooling through directed fluid barrier flow systems, hydraulically balanced seal face technology, and plug-in designs to improve performance and reliability. Incorporating a build-to-order philosophy, the new range offers a larger selection of product variants and standard product lines that can easily be adapted to suit the customer’s requirements. By manufacturing the majority of the parts, and having full control of the supply chain, Aeseal can now offer a much wider portfolio of seals. “This has been a huge undertaking that

not many companies would take on, but we now have the same modular build-toorder business model in the component seal range portion of our business as that which we already offer in our cartridge mechanical seals,” a company spokesman commented. The new product range is further supported by the Aesseal seal-selection app, enabling an equivalent Aesseal component seal to easily be selected knowing just the pump type, competitor seal reference, or dimensional information. Enquiry No: 48

20 MATERIALS HANDLING, BULK HANDLING & LOGISTICS

USB interface takes counter to the next level

ase of use has been taken to E another level with Hengstler multifunctional counters which are

now available with a USB interface. This allows the user to programme the versatile counter via PC or tablet using the company’s free downloadable programming assistant. It not only provides a clear, user friendly display but will also recognise and alert the user should conflicting entries be attempted. The programme settings can be printed or saved as a file for record keeping purposes and programming is done via a USB interface cable or USB flash drive connection. The USB interface on the Hengstler Tico 773 allows both the import and export of numerous values and settings including count value, presets, subtotals, totaliser and batch counter. It also facilitates output monitoring with a notification of any

changes in the outputs. The Hengstler Tico 773 offers reliable and accurate operation in a wide range of applications including position indication, rotation speed controlling, time controlling and batch counting. The easy to read display with large digits (9,3 mm x 7,2 mm) make it simple to use, while the installation of the device is easy due to plug and play style terminals. Countapulse Controls is the official southern Africa distributor of the full range of Hengstler counters and the company offers a technical advisory and support service to assist users with both the appropriate purchasing decision as well as troubleshooting should this be necessary.

Enquiry No: 49

October / November 2015

KZN Industrial & Business News

Quality service delivery

rnie Trautmann, the Vice President of Hino SA, who recently obtained his Code 14 truck driving licence, personally delivered a 6x4 Hino 700-Series 2848, the latest addition to the fleet of Transvaal Heavy Transport (THT), to the company’s head office in Alrode. Trautmann is now actively encouraging his colleagues to follow his example and obtain a heavy duty licence. THT, which has a total fleet of 65 bakkies, freight carriers and trucktractors as well as more than 100 trailers, is a long-standing Hino customer, having bought the first Hino, a Super Dolphin, in 1986. There are currently 40 Hino trucks in

the THT fleet, with the latest additions being two 6x4 700-Series 2848 trucktractors supplied by Hino East Rand and finished in the company’s distinc-

tive green and red colour scheme. The company fleet includes the full range of Hino trucks, being six Hino 300-Series/Toyota Dynas, eight 500-Series, 20 700-Series and six Super Dophins. In addition there are 10 Toyota Hilux bakkies and eight Toyota Avanza panelvans. THT must be one of the longest running privately-owned transport fleets in South Africa, having been established by GHJ Swanepoel in 1961 and registered as a company in 1967. Sampie Swanepoel, the son of the founder and present CEO, joined his father’s business in 1986 and has continued on the very successful path walked by his father from those early days.

Enquiry No: 50

Reducing railway maintenance costs

KF in cooperation with SJ, the Swedish national rail operator, recently started to run SKF Insight on a railway vehicle. This pilot demonstrated the technical and commercial advantages of SKF Insight intelligent bearing technology when retrofitted to the wheelset axlebox assemblies used in passenger rail vehicles. These advantages include the ability to improve the in-service availability of passenger rail vehicles, while reducing maintenance costs gradually and safely extending wheelset bearing maintenance intervals. SKF Insight is a new generation of bearing technology, which integrates an intelligent, self-powered sensor and wireless device within a conventional bearing envelope. In the new rail sys-

tem, this is combined with a node and gateway wireless infrastructure, enabling data from each wheelset to be gathered and transmitted in real time to a remote server for analysis. The system can easily be retrofitted to existing wheelsets without the need for modification. This enables railway engineers to move safely from a reactive or scheduled maintenance approach, where bearings are changed at regular intervals regardless of condition, to a predictive maintenance regime, when bearings are only changed when they have reached a defined level of wear. Other advantages include the ability to minimise in-service incidents and

the costs associated with false hot-box detection. “Although wireless monitoring systems have been tested in the past they lack the intelligent, self-powered technology of SKF Insight. Just as importantly, no other supplier has the depth of knowledge and experience found at SKF, as we have been manufacturing and fitting wheelset bearings and condition monitoring tools in the rail industry for many years”, says Maurizio Giovannelli, Project Manager at SKF. “This pilot project is a part of SJ’s effort to find new technical solutions, "says Pär Söderström, Technical Specialist at SJ’s Vehicle Division.

Enquiry No: 51

Forklifts for harsh conditions

LT SA’s extensive range of Taylor materials handling equipment now includes the TX4 series articulated 4-wheel drive forklift trucks, designed for moving materials in the harshest environments, including muddy and rough terrain. “Unlike other comparable articulated forklifts, this series is not a front loader chassis with a fork attachment, but a robust articulated material handler, completely designed and engineered in the USA, to the highest standards, by Taylor Machine Works,” says Charity Gumede, marketing director, BLT SA. “TX4 all terrain forklifts - which can be fitted with specially designed attachments for various materials handling tasks - ensure efficient operation, low maintenance, optimum safety and extended service life in arduous condi-

tions.” TX4 high lift forklifts, with an all welded steel chassis and frames for optimum strength, offer resistance to dynamic/shock loads. Optional heavy duty mast and carriage configurations are available to suit exact materials handling needs. The telescopic Ultra-Vu mast features a nested channel construction

for clear visibility of the fork and other attachments. Double acting lift cylinders are positioned to the rear of the mast rails, while high strength multileaf lift chains are nested inside the mast rails. These machines have a 16° forward and backward mast tilting capacity. Benefits of this robust series include a heavy duty bolted planetary drive axle; large, all terrain tyres for good traction in harsh environments and fully adjustable pin mounted forks, which are forged from heat treated steel, that allow for flexibility of operation. There are three models in this range – TX4-250 and TX4-300 units are rated at 165 HP at 2 000 rpm for heavy duty industrial applications and the rated capacity for the TX4-360 is 190 Enquiry No: 52 HP at 2 200 rpm.

October / November 2015

KZN Industrial & Business News

MATERIALS HANDLING, BULK HANDLING & LOGISTICS

Ports and container handling solution

owermite introduces the Lasstec Load Sensing and Operational Safety System. This latest innovation from Conductix applies the twistlock method and delivers an accurate, versatile, efficient, economical and safe port and container handling solution that is compliant with the new International Maritime Organisation (IMO) legislation for mandatory container weight verification. Powermite, part of the Hudaco Group, is a specialist supplier of electrical and mechanical equipment for moving machinery. The company became involved in supplying equipment such as ship-to-shore loaders and electrified rubber tire gantries (ERTGs) as a consequence of a partnership forged with the French multinational, Delachaux and its Conductix-Wampfler operation, a global supplier to the materials handling industries with a focus on energy and data transmission for industrial equipment. “Our materials handling division has been a distributor of Conductix’s quality range of products including drag chains, cable reelers and slip-ring housings for over 40 years,” says Powermite Director, Donovan Marks.

Inadequate control of the weight of individual shipping containers as well as container weight distribution on a loaded ship has severe safety implications as it can lead to ship overloading and instability at sea. Consequently the IMO decided to make container weight verification mandatory and recently approved the SOLAS (Safety of Life at Sea) amendment which when implemented globally in Q3 2016, will make it the shipper’s responsibility to declare the correct container weight; failure to do so will result in the terminal weighing the container at the shipper’s expense.

This development has increased the focus on how terminals will weigh containers if the weight has not already been verified prior to reaching the terminal. Enter the efficient time and cost saving Lasstec system, a more practical and economical alternative to weighing bridges that provides on-the-go weighing without interruption to the terminal operation or the need for terminal infrastructure changes . Using twistlock and fibre-optic technology, the load sensing system accurately records container weight and also provides invaluable weight distribution data which enhances the safety and accuracy of the stowing plan. The process is quite simple. “The system measures the strain (extension) of each twistlock of single- and twinlift spreaders as well as mobile harbour crane applications during a lift." "It uses these measurements to determine accurate load measurements from each corner of each container. As load measuring on each twistlock is done during the normal load cycle there are no delays or interruptions to the load cycle. The actual weight is sent into a central data processing unit from where the information is distributed to the crane PLC and the TOS enabling accurate weights to be used in the ship loading plan.” Says Marks. The system boasts a weighing accuracy per container over the full measuring range of +/- 200 kg and the maximum allowable load per twistlock is 100 tons. Enquiry No: 53

The importance of using enhanced lubricants

hen a piece of heavy industrial equipment fails, the cost is usually far greater than merely replacing damaged parts. The danger to workers and the downtime that the failure may bring can be crippling. Often, a machine breaks down from something as simple as a lack of lubrication, or use of a product not best suited to the equipment, states Filter Focus COO Craig FitzGerald. “Lubricants perform many essential functions within machinery, including cooling, transferring power, reducing friction, preventing wear and tear, and minimising deposits and contaminants. With additive technology becoming more and more sophisticated, understanding the lubricant you’re investing in has become more important for operational staff and engineers,” he asserts. While components break down and wear is inevitable with any machinery, using superior lubricants designed specifically for the equipment in use and the job at hand can prevent the wear of parts. According to FitzGerald, visual inspection of components coupled with

planned maintenance and a log of when a machine’s parts were last lubricated is key to keeping costs down and efficiency up. “As a wear control specialist, Filter Focus’ involvement in implementing comprehensive lubrication and filtration programmes at sites in a number of industries has resulted in massive cost savings, as well as major reductions in energy and oil consumption, and less machine failures,” he says. FitzGerald points out that contaminated lubricants dramatically reduce the life of lubrication system components.

What is little understood is that all lubricants are contaminated, it is just the levels of contamination that differ, and this is no different with brand new, unused oils. The role of lubricants in contamination management is critical, as abrasive dust and wear particles constantly build up in the machinery, regardless of the preventive measures taken. This highlights the need for effective lubricants and micro-fine bypass filtration as an essential part of the maintenance programme. With the enhancements in lubricants performing a variety of functions per piece of equipment and project, FitzGerald stresses that it’s vital that customers know exactly what they’re buying and what each lubricant brings to their bottom line. “Most importantly, Filter Focus provides a faster, safer clean-up process, higher production, lower energy consumption, while producing less hazardous waste. These are vital aspects of environmental responsibility and compliance,” he concludes. Enquiry No: 54

SKF Sealing Solutions Seals have a crucial impact on system performance. Service life and reliability of what is often considered a simple component can make all the difference to your products and operations. SKF has more than 100 years of experience in various industries and applications, and is the only company that can support key aspects of the sealing system through its knowledge of bearings, seals, lubrication and associated science and technology. SKF offers expert advice and provides support throughout the life cycle of your sealing system.

The Power of Knowledge Engineering SKF South Africa (Pty) Limited

Tel: +27 11 821 3500, Fax: +27 11 821 3501 Email: sales.za@skf.com, Web: www.skf.co.za

October / November 2015

22 MATERIALS HANDLING, BULK HANDLING & LOGISTICS

New rotary telescopic handler

obcat Equipment (Pty) Ltd unveiled the flagship in the new four-model Roto Tele Handler range, the T50210, at Bauma Conexpo 2015. “What makes the Bobcat Roto Tele Handler truly unique is the fact that it offers a 3-in1 solution,” explains Bobcat Equipment’s National Sales Manager, Andre Steenkamp. “When used with a Bobcat pallet fork or bucket, it’s a telescopic handler but by attaching one of our man platforms, the machine transforms into an aerial work platform; add a winch or jib attachment and it can be used as a crane.” According to Steenkamp, the vast array of Bobcat attachments can be fitted easily in a matter of minutes. “All four rotary models are equipped standard with man platform settings,” adds Steenkamp. These versatile, flexible and efficient Roto Tele Handlers deliver unrivalled value add by offering virtually endless possibilities. Efficiency has been incorporated throughout the design of the machines; improved height and reach, excellent manoeuvrability, ergonomics and easy, low maintenance gives new meaning to

productivity as the end-user can do so much more on site and perform a greater variety of work in less time using only one machine. The TR50210 Roto Tele Handler has four-section booms, offering maximum lifting heights of 20.5m on stabilizers and 20.3m on tyres. Its 360° rotating capability improves reach and accessibility, enabling the machine to serve the needs of an entire site from just one position without having to move between areas. The machine offers exceptional stability for lifting heavy materials either vertically up to a roof or horizontally onto the edge of an excavated site and provides access to applications above 17m reach.

Load sensing control ensures simple and safe stability management. The four independently controlled stabilizers allow full stability even on irregular terrain. Travel time is downtime for construction equipment but when the Bobcat tele rotors, driven by a 106kW liquidcooled diesel power pack, have to travel they can move quickly from one job site to another so that it’s ‘back to work’ in no time. Compared to a rigid frame tele handler, the Bobcat Roto Tele can cut the time to complete repetitive jobs to less than half, even without moving the machine from the stabilizers. The machine’s excellent manoeuvrability provides access to even the most confined spaces.

Timecard GPS working well

and easy for our field sales staff to use, and ensure all our customers were being visited and orders fulfilled.” Marltons piloted Econz Timecard GPS with sales staff in different areas. “We wanted to see how well it would be accepted by the team, how easy they found it, and how the web portal worked for both our HR department and our Sales Managers.” The company opted for tablets for the chosen sales staff and the results have been remarkable. Van der Westhuizen says the benefits have been instant. “We know where the sales staff are instantly and constantly as we can see their location on the web portal; timesheets are online – there’s no more missing information." “The staff using the Econz system are very happy with it as they feel their offices and managers are more responsive to their needs. HR is happy as they can track distances against fuel consumption and timesheets are all online,” van der Westhuizen concludes.

conz Wireless, a leader in the Time and Attendance and Workforce Management industry, has signed Marltons Pet Care Products and Accessories to track their national sales team with Econz Timecard GPS. Marltons are a leader in the pet products industry (excluding food) - the local pet care industry (including food) is estimated at R5 billion per year. With a national sales team of 15 spread across the country, this mobile team needed to be tracked, orders sent to their various branch offices, and timesheets were being hand written and either faxed in or

scanned and emailed. “It was a bit of a nightmare,” says Adolph van der Westhuizen, Marltons’ National Sales Manager, Marltons (Retail). “Sometimes we couldn’t read their writing, or the faxes weren’t clear, and while we made every effort to track the individuals, it was done manually and was very time consuming for the Sales Managers.” In addition, the Marltons HR department wanted easy access to fuel usage, time sheets, etc. “We pride ourselves on our customer service,” continues van der Westhuizen, “so we needed a system that would be seamless

Enquiry No: 55

E:\!BMG\#Jobs\Adverts\2015\092015\BMG-MAT24092015-KZN.cdr Enquiry No: 56 24 September 2015 11:22:46 AM Color profile: Disabled

Growing the truck market

USO Trucks Southern Africa, a division of Daimler Trucks & Buses has unveiled the light to medium-duty FUSO FA9-137 truck. The FA9-137 not only means the FUSO range is expanding, but it is also the first vehicle to be imported by FUSO Trucks Southern Africa from the Daimler India Commercial Vehicle (DICV) plant in Chennai, and it will set the pace for more “built in India” products in the future. DICV is a 100% subsidiary of Daimler AG and is one of the leading manufacturers in the Indian commercial vehicle market. “The robust FA9-137 is custom-tailored and designed to meet the ever-demanding customer requirements in Africa. This is a vehicle that represents a key step in FUSO Trucks Southern Africa’s strategy in terms of enhancing customer satisfaction, perfecting operational excellence and demonstrating our commitment to Africa’s growing markets,” says Naeem Hassim, Head of FUSO Trucks. “Already successfully launched and leading in various markets, the FA9-137 is proving its mettle as it demonstrates trusted quality, economic efficiency and functional design. The FA9-137 is based on the Canter lightduty truck and incorporates a newly-developed 4D37 diesel engine, boasting displacement of 3,907 cc, impressive output figures of 100 kW at 420 Nm and a 6-speed manual transmission. The 4 X 2 freight carrier configuration can be used in general distribution, courier, bakery, rental, as well as light tipping construction Enquiry No: 57 applications.

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MATERIALS HANDLING SOLUTIONS THAT DELIVER!

BMG offer a complete range of products for bulk and light materials handling applications. We provide valuable insight in to the technical requirements of your operating process as well as foresight as to how our technical expertise, design and on-site maintenance capabilities and training can all be applied to maximize your production efficiencies. For light materials handling please contact: ryanf@bmgworld.net Tel: 031-576 6507 For bulk materials handling please contact: donovan@bmgworld.net Tel: 011-620 1500 or contact your nearest BMG branch.

BEARINGS • SEALS • POWER TRANSMISSION • DRIVES & MOTORS • MATERIALS HANDLING FASTENERS & TOOLS • HYDRAULICS • PNEUMATICS • FILTRATION • LUBRICATION • VALVES TECHNICAL RESOURCES • FIELD SERVICES

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KZN Industrial & Business News

October / November 2015

KZN Industrial & Business News

MATERIALS HANDLING, BULK HANDLING & LOGISTICS

Newcastle plant chute upgrade

eba Chute Systems has successfully completed the installation of 16 chute systems at Arcelor Mittal’s Newcastle works. The chutes form part of a conveying system attached to the upgrade of blast furnace Number 5 at the plant. “Weba Chute Systems was contracted by Howden for this particular project after being specified by Arcelor Mittal itself ,” Ted Cruickshank, Project Manager at Weba Chute Systems, says. A couple of the transfer points had excessive transfer heights of around 16 m to 18 m. “It was essential that this be taken into account at the design stage, because when material is transferred at such heights, it becomes more difficult to control the velocity through the transfer point. " "When material is not properly controlled during the handling process, it can lead to excessive wear, poor loading and excessive dust emissions.” Cruickshank says. It is far simpler to mitigate against such potential problems by means of upfront involvement. “Many of the issues associated with transfer points can be eliminated during the design stage." "Consulting with us during this vital phase means that we can bring the experience and expertise we have gained during thousands of installa-

tions to bear on an individual project. It also eliminates the situation where transfer points need to be redesigned after installation because certain critical factors are not taken into account. O"ne of the most common problems associated with conventional chute design is where the product drops from any height directly onto the belt. The common practice of installing skirting and a skirting box as a remedy to control spillage incurs an additional capital outlay and is not guaranteed to alleviate the problems associated with incorrect belt loading. Regardless of the direction or type of transfer, there are some design requirements that require specific attention, Cruickshank emphasises. A major factor at the Arcelor Mittal project was the reduction or

suppression of dust, which posed a particular challenge as the material conveyed is prone to dust generation when being transferred. “We had to look at containing the dust wherever possible and also suppressing the dust, which is vital from an environmental point of view,” Cruickshank says. In addition, the contract was on a tight timeframe. In terms of the exact specifications of this project, material is transferred from the chutes onto conveyor belts that are either 600 mm or 900 mm wide. The belts move at speeds ranging from 1.27 m/s to 1.96 m/s and the material density ranges from 0.6 to 1.8 tpm³. The material throughput is an average of between 54 tph to 256 tph per hour. This particular chute design was achieved using a sophisticated 3D Computer Aided Design (CAD) programme. This, combined with close consultation with the client, resulted in the optimum design which was derived at and tested using a combination of sound engineering tools, substantial practical knowledge and Discrete Element Method (DEM) simulation as a verification tool. “It is important to factor in the operation’s unique product specifications and data, belt width, belt speed, material sizes and shape and throughput as well as the plant layout, including the position of belt scrapers and dust

Certification to guarantee marine performance

arker Hannifin, the global leader in motion and control technologies, recently announced that the AC30 series of drives has achieved DNV marine certification. The certification emphasises the ability of AC30 to operate reliably and safely in even the most extreme of environments, including marine and offshore. Available in the power range 0.75kW to 75kW the certified AC30 can be specified in a wide range of applications including towing winches, cranes, hoists, compressors, propulsion and steering. The only drive on the market offering

environmental protection to class 3C3 and 3C4 (H2S), the AC30 features EMC filters and integral DC line chokes to ensure performance and reliability. The feature rich AC30, a m o d u lar and capable drive for control of AC induction or permanent magnet (PMAC) motors in both open- and closed-loop applications, is perfectly suited to the demanding applications of the marine industry. AC30 frames comply with DNV rules for classification of ships and high speed/light craft in as well as DNV offshore standards under

suppression/extraction systems." "We take a holistic approach towards chute design, which encapsulates both the entry and exit points, as well as the control

of the flow, volume and velocity of the material being transferred at all times,” Cruickshank concludes. Enquiry No: 58

More than 60 years of security sealing expertise and reliability. ThePartners, result is your Products, peace of Exceptional mind! International Quality Service. No weak links in our range of total security sealing solutions.

Complete Security Sealing Solutions Complete Peace of Mind

Johannesburg +27 11 825 3648 Cape Town +27 21 555 2170 Durban +27 31 709 3120

type approval E-13861. Featuring an www.aluvin.co.za operating temperature range of 0 to +50 °C, the AC30 also benefits from a built in safe torque-off feature as Complete Security Sealing Solutions standard. Peace of 555 Mind2170 Durban 031 709 3120 Johannesburg 011 825 3648 Complete Cape Town 021 With On-board Ethernet Modbus TCP/IP provided as standard, flexwww.aluvin.co.za ibility and high modularity ensures that a wide range of communications proAluvin ad 100x150.indd 1 8/18/15 8:47 AM tocols can Aluvin quarter page ad.indd 1 3/18/14 12:27 PM be added as required, such as Profinet, Profibus and EtherCAT as well as I/O modules. Enquiry No: 59

KWA ZULU-NATAL

20 Clubhouse Place, Westmead Ext PO Box 10555, Ashwood 3605 T: (031) 700 8744 F: (031) 700 8750 E: natal@mmekzn.co.za

GAUTENG

51 Nagington Road, Wadeville 1422 PO Box 14344, Wadeville 1422 T: (011) 824 5172 F: (011) 824 6172 E: gauteng@mme.co.za

24 MATERIALS HANDLING, BULK HANDLING & LOGISTICS

Tower cranes set the pace

lthough the majority of contractors see a tower crane as simply another piece of materials handling equipment, this is not how Manitowoc views this vital tool. Tower cranes are often the determinant factor when it comes to productivity on a construction site, and ongoing product development by Manitowoc is aimed specifically at enhancing the return on investment (ROI) for customers. David Semple, Manitowoc VP Sales Middle East & Africa, explains that there are a number of things which define the ROI on a tower crane and chief amongst these is the productivity of the machine. “There is a significant difference in the speed at which construction can take place based on the amount of materials moved in a single working day. For example, whether you can pour 100 buckets of concrete or 120 buckets can have an impact on the daily build programme,” he adds. In addition to operational productivity, the speed of

ISO 9001 accreditation achieved

erection and disassembly of the tower crane is just as important. Furthermore, the speed at which the unit can be climbed also has an impact, especially where the building being constructed is high rise. Dismantling of the machine is also important as this too is a time related task. The Potain tower crane has been engineered to facilitate speed of erection as well as dismantling, and its ergonomic design makes it easier for rigging crews and ensures optimal safety during both activities. Productivity of a tower crane could also be compromised if it is not correctly configured as it would then not operate optimally. An example of this could be where the winch is undersized and the tower crane could then become a bottleneck on site, slowing down materials handling and subsequent construction activities. Torre Lifting Solutions, SA French division, is the southern African distributor for Potain tower Enquiry No: 60 cranes.

. .

October / November 2015

KZN Industrial & Business News

he recent ISO 9001 accreditation of Johnson Crane Hire underpins the company’s commitment to its SHEQ policies. Not only does this signify compliance with international standards and procedures, it underpins this leading mobile crane hire company’s commitment to quality provision throughout its market offering. The company, which operates the largest mobile crane fleet in Africa, has long been distinguished as the smartest, as well as the largest in its field. Cedric Froneman, SHEQ executive at Johnson Crane Hire, explains that operating cranes involves a great deal more than just lifting loads and moving them from one place to another. “Best practice and world class procedures have always formed the cornerstone of the company’s operating philosophy and the emphasis placed on quality forms part of its ‘SMART’ strategy.” The quality management systems

(QMS) at the company focus on the fundamentals of ISO 9001 including customer focus, risk management and continuous improvement throughout the organisation. In addition to this, Johnson Crane Hire’s SHEQ systems are aligned with OHSAS 18001 and ISO 14001 standards. Johnson Crane Hire differentiates itself from the other crane hire operators with its SMART strategy. SMART stands for Safety, Maintenance, Availability, Reliability and Total Cost Effectiveness. With an operating ethos founded on providing a total lifting solution, Johnson Crane Hire is able to supply the right crane for the right job without

compromising on safety or quality, and ensuring that the lift is done on time and within budget. “We operate the most well maintained equipment in Africa as a result of our comprehensive workshop facilities, expertise and systems, and the recent attainment of ISO 9001 accreditation has served to formalise this,” Froneman says. Enquiry No: 61

Extensive rental fleet of lifting and rigging equipment

ifting and rigging takes place in every conceivable industry sector. Renttech South Africa’s wide range of lifting and rigging equipment - and related products - have consistently proven to be an invaluable solution to lifting requirements on a number of major engineering, construction or other infrastructure-related projects throughout South Africa. Alongside its array of well-known brands in welding, power generation and construction equipment, Renttech South Africa’s Unilift and Kyoto products include chain blocks, lever hoists, rope winches, chain slings and rope slings; as well as shackles, endless round slings, pneumatic winches and cargo securing systems.

The company’s own manufacturing division also produces high-quality webbing and endless round polyester slings. Besides the wide product range of lifting equipment for sale, Renttech also offers a rental option. For lifting solutions, Renttech is a recognisable name throughout industry – from paper and pulp to shipping, power generation, mining, petrochemical and offshore oil and gas. The company ascribes its success in the industry - and strong presence in the power generation and refinery sectors - to its large rental fleet size and diverse product range, “Renttech also sources directly from the original equipment manufacturer (OEM) and supplies the end-user,

resulting in premium brand products at very affordable pricing,” says Gerrit van Zyl, Managing Director of Renttech SA. As an accredited company and member of the Lifting Equipment Engineering Association of South Africa (LEEASA), Renttech’s products are fully traceable and offer critical safety features, such as overload protection. “Adding to the peace of mind for our customers is our service, which includes full back-up support, spare parts and equipment servicing. Enquiry No: 62

New range of skid steer loaders

SE Equipment’s SR and SV series skid steer loaders, encompasses a range of models, with advanced features for improved performance, enhanced productivity and increased operator comfort. “Robust Case SR and SV series skid steer loaders have been designed for exceptional driving force, increased stability and reliable handling in all conditions,” says Brenton Kemp, managing director of CSE Equipment - the Capital Equipment Group (CEG) of Invicta Holdings Limited. “Turbocharged, four cylinders, Tier 3 certified diesel engines, which provide the power and torque required to efficiently cope in the toughest site

environments, also ensure operating efficiency and fuel economy.” “An important feature of this highly efficient series is the large fuel tank - with a capacity of between 60,5 and 96,5 litres - which enables the machine to operate all day without

the need to stop operations for refuelling.” “Six radial lift SR boom skid steers have been engineered for digging, prying and pushing and three vertical lift SV machines efficiently handle demanding lift and carry tasks.” Models in the SR and SV series range from the SR130 unit, with a 590 kg operating capacity, to the SV300 machine, with a 1 360 kg operating capacity. Peak torque specifications are from 130,5 Nm at 1 750 rpm, to 340 Nm at 1 400 rpm. Tipping load capacities extend from 1 179 kg to 2 720 kg and the breakout force of the bucket cylinder are between 18,5 kN Enquiry No: 63 and 38,2 kN.

October / November 2015

KZN Industrial & Business News

COMPANY & PRODUCT NEWS

Keeping it fastened

he Fastener Factory, which was established in Durban in July, offers a specialist supply and support service to diverse industries throughout the country, including automotive, engineering, agriculture, mining and construction, as well as domestic and DIY sectors. “The company’s comprehensive range of quality branded fasteners and related products and accessories are carefully sourced from leading manufacturers and suppliers within South Africa, as well as from Europe and the Far East,” says Darryl Campbell (pictured), Managing Director, The Fastener Factory. “We have recognised the need locally for the ready availability of many different types of fasteners, especially those for specialised applications.

Pioneering automation technology

esto South Africa, have expanded their vast network of product dealers and customer interaction points to ensure greater access to their products and services. The shift in the companies business model will lead to a 20% increase in Festo’s customer facing sales force and a reinvestment of over R7.5 million in sales resources. Festo has invested substantial resources in the development of a market-leading online store, contact call centres, and direct deliveries. Recently, Festo South Africa reaffirmed their expansive strategy with the inclusion of Bearing Man Group (BMG) as one of their official logistics distributors. The addition of BMG as an authorised distributor provides for an increase in customer interaction points throughout South Africa and Africa, ensuring customers have easier access to world class logistics, ample stock supplies and market-leading technical expertise. With the inclusion of BMG, Festo products are now distributed through 12 BMG stores in South Africa’s major cities, 150 local distributors nationwide and almost 200 throughout Africa. Describing the expanded sales network, Warren Harvard (pictured), National Sales Manager for Festo, stated, “Our aim is to provide customers with more access to Festo products and services. Our increased distribution network will benefit those customers who prefer walk-in purchase points, while those who still wish to place an order over the phone or through our website and receive next day delivery, will still enjoy the same service. “ “Our additional distribution spaces allow us to commit our resources to ensure gains in efficiency. This will mean that point-of-sale facilities are no longer required in some of our branches so we are deliberately reinvesting these resources in Sales Engineers and our Didactic training facilities, resulting in a significant increase in our sales force and affording our customers with more time and access to our Engineering support team.” The increase in distribution channels supports Festo’s long-term business strategy. “Ultimately we want to grow. Over the last 40 years, Festo has grown steadily within the South African market and we intend to continue that growth over the next 40 years. To achieve this we recognised the real need to ensure our products become more widely accessible through increased interaction points for our customers, while at the same time investing resources in our online distribution and Didactic training services” Harvard explained. In working with BMG and Festo’s local distributors, the company is able to offer customers an immense range of products and support services, with ease. v

Enquiry No: 65

Our pledge to industry is to obtain any fastener required. “This range is enhanced by a wide selection of tools, abrasives, bearings, power transmission components and engineering supplies.” The company’s locally manufactured and imported products, which conform with DIN and ISO specifications, range from small diameter screws, to large diameter high tensile bolts. The Fastener Factory has been appointed exclusive distributors throughout Southern Africa for Heico-Lock washers, which are manufactured in Germany. Heico-Lock washers consist of a range of wedge locking washers and nuts, as well as ring lock washers and are used to prevent loosening caused by vibration

and dynamic loads. An important feature of the Heico-Lock wedge lock system is the securing of the bolt fastening, using preload force rather than friction. Leading brands of tools include Dewalt, Kraftwerk, King Tony, Microtec and Qualitools. The company also supplies DYZV branded bearing and power transmission items, as well as Somta drilling and cutting products. Klingspor, one of the top five abrasives manufacturers globally, supplies The Fastener Factory with an extensive range of coated made-to-order belts, bonded (cutting and grinding), burrs and diamond abrasives (cutting, grinding and polishing). The Fastener Factory is a level four contributor to broad-based black economic empower-

ment (B-BBEE) according to the DTI’s ‘qualifying small enterprises (QSE) scorecard’. Enquiry No: 64

FROM INDUSTRIAL TO COMMERCIAL FIXTURES

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October / November 2015

COMPANY & PRODUCT NEWS

KZN Industrial & Business News

Mix of old and new to revitalise city landmark

itting alongside Kings Park Stadium and near the iconic Moses Mabhida Stadium, Durban’s Lion Match Factory holds its own as one of the city’s memorable architectural landmarks. Property development and construction group, JT Ross, bought the 90-yearold site more than 10 years ago when Lion Match moved its manufacturing operations

to Gauteng. Rejuvenation of the site, began under the guidance of Dean Jay Architects, one of the many tenants based at the premises. Listed as an Amafa heritage site, construction of the new buildings and refurbishment of the existing buildings was carefully monitored with the architects opting to blend the old and new buildings seamlessly yet with pertinent

distinguishing features. The bricks used in the refurbishment were a mixture of reused old bricks from one of the demolished warehouses, alongside Corobrik’s range of terracotta satin face bricks and burgundy pavers. “We wanted to match the newer bricks with the older ones while playing with different brickwork styles throughout,” she explained. “We highlighted the new additions as obviously modern rather than trying to repeat the traditional design." "While the new additions are modern, we have used the same colours and materials that were used in the original buildings.” Sarah Fourie of Dean Jay Architects The interiors of the existing buildings have retained the industrial, factory design with exposed trusses and clerestorey lighting. The internal face brick has been painted in shades of white and grey which introduces different textures while staying in keeping with the industrial feel. The older buildings have also retained the original English bond brickwork pattern on the plinth which correlates with a number of the signature building aspects such as the “signage walls” which have been constructed using reused old bricks. Enquiry No: 66

Hygienic and easy to clean

echnical Finishes have recently completed another phase in the eminent Honey Dew Dairies manufacturing plant. Honey Dew Dairies produces the freshest dairy products and in order to maintain their high standards this hard wearing seamless system of Technical Finishes KwaZulu-Natal was specified. Technical Finishes and one of their licenced applicators , SealCon Systems, installed a Polyurethane resin screed called,

Polyscreed PU RT. The Polyscreed PU RT is a heavy duty system which is enhanced by its unique active anti-microbial action additive known as Ag + , this is incorporated into the resin matrix to provide the ultimate protection against a range of bacteria. Not only does the screed prevent the growth of fungi, mildew and mould but it also delivers a hygienic and easy to clean floor. Furthermore due to the superior abrasion,

Solutions for the marine industry

ockwell Automation is applying control, visualisation and power solutions, and commercial off-the-shelf technologies to complex marine applications. These technologies work to virtually integrate vessels vertically and horizontally; enable islands of automation to ‘communicate’; provide networks that self-diagnose and selfheal; as well as control smart systems that help to reduce the workload. Rising energy costs, increasing environmental regulation, accelerating demand for larger multi-purpose ships and increasing regulatory compliance are some of the global trends forcing ship designers and builders to move from traditional methodology to solutions that will improve the ships’ efficiency, reduce fuel consumption and lower emission levels. These new trends have their own challenges such as meeting the requirements of the various classification societies for marine applications; and providing cost-effective solutions that deliver high efficiency, higher MTBF, low MTTR, lower harmonics and a smaller footprint. Today there’s a convergence of new technologies – flexible, configurable controls, selfdiagnosing networks, user-friendly operator interfaces – to help the world’s marine industry. These are encompassed in the Rockwell Automation Commercial Off the Shelf (COTS) technologies with a proven track record. These technologies are already at work around the world in industrial environments that rival conditions at sea, performing reliably day-after-day. Best of all, their widespread use and economies of scale result in costeffective solutions. By building multifaceted systems that ensure effective interaction of processes, Rockwell Automation enables the industry to integrate control and information systems, enhance operational flexibility, reduce unnecessary maintenance activity, reduce energy costs and optimise overall performance. Enquiry No: 68

impact and chemical resistance the product offers, it will withstand and provide the necessary strength and durability the dairy requires. This seamless system also has a non-slip finish and is solvent free, making it the fitting choice. Technical Finishes is a South African owned company, focusing on customer excellence and developing unique products that are environmentally friendly ensuring that the constant demands of the industry are exceeded. Enquiry No: 67

Full range of approved miniature circuit breakers

full range of approved miniature circuit breakers, offering protection against overload and short circuit in electric conductors, is available from Zest WEG Group. The WEG MDW and WEG MDWH miniature circuit-breaker line comply with the tripping characteristic curves B and C, according to standards IEC 60898 and IEC 60947-2. These miniature circuit breakers have been developed to be used in low voltage circuits with direct or alternating current from 2 to 125 A and short circuit breaking capacity up to 10 kA. The full range includes all accessories in both 5 kA and 10 kA, making it possible for the Zest WEG Group to supply customers with complete solutions for specific projects. All the WEG MDW and WEG MDWH miniature circuit breakers can be used in both commercial and domestic applications. Enquiry No: 69

October / November 2015

COMPANY & PRODUCT NEWS

KZN Industrial & Business News

M Shaft alignment quick, versatile and intuitive

Marine data deal inked

arine Data Solutions (MDSol), market leaders in maritime surveillance technologies, has announced that it has acquired a majority shareholding in Marine Radio Acoustic Devices (MRAD), providers of a wide range of brands in electronic equipment for the marine and fisheries industries. The acquisition further enhances MDSol’s aim of providing its customers, which include maritime authorities and related industries, with a holistic product offering in all aspects of marine technologies and systems, according to Steve Nell, Managing Director of MDSol. “We are extremely pleased that MRAD has joined the MDSol group of companies, and believe our respective areas of expertise will bring a new - and hitherto unmatched - level of service, technology and product support to our mutual customer bases,” says Nell. Part of the global Kongsberg group, MDSol provides state-of-the-art maritime systems and

From left: Brad Baker, Workshop Manager Marine Radio Acoustic Devices (MRAD), Steve Nell, MD Marine Data Solutions (MDSOL), Eddy Elschot, General Manager Marine Radio Acoustic Devices (MRAD) solutions, with the largest installed base of marine domain awareness (MDA) technolo-

gies on the African continent. MRAD, established in 1998 by Eddy Elschot, General Manager, and Brad Baker, Workshop Manager, specialises in on-board vessel systems technology, including radar systems and sonar devices, among others. With strong brand equity in the market, the company will continue to operate independently under its own brand name, albeit under the MDSol Group ‘umbrella’. Elschot and Baker will continue in their management roles with Nell assuming the role of Managing Director of MRAD. With 18 years of experience in the industry, and a particular focus on fisheries and the maritime research environment, MRAD has a well-established and solid customer base. While the company’s focus will remain on its existing customers, the acquisition will provide opportunities for future growth, says Elschot.

ONE MAN ONE TRUCK

ONE EPIC JOURNEY The TGX Euro 5 truck, Riaan and Nduna have finished their 13,234 kilometre journey through Africa. They’ve dealt with the military borders of Mozambique, dangerous cliff descents in Malawi and a stack of nightmarish border crossings. What’s more, the new truck overcame every single challenge Africa could throw at it. The team also dropped mosquito nets off along the way as part of a joint initiative with Rollback Malaria.

Cabinet-free drive

13 234 KM | 9 COUNTRIES | 11 BORDER CROSSINGS

technology

WATCH IT FROM START TO FINISH AT

eallocating control functions to the individual machine modules allows machine engineers and operators to make maximum use of valuable site space, enhancing their production capacities. The cabinet-free drive technology IndraDrive Mi from Bosch Rexroth is enabling this idea to be implemented in automation applications across numerous industries and production sites. T h e IndraDrive Mi merges its drive electronics and motor into an integral unit. This combination virtually eliminates drive electronics housed within a cabinet and drastically reduces the wiring required to connect the individual components. With the integrated drive control unit from Bosch Rexroth, drive functions, motion control and flow logic merge into an open automation platform. Complex motion tasks can be handled with the motion logic system, which is fully designed in accordance with IEC 61131-3. “The cabinet-free drive technology extends the possibilities to modularise machine concepts,” Georg Venter, Divisional Manager, Tectra Automation, explains. “Machine manufacturers pre-assemble machine modules and then connect them to one another at the cabinet without any further work.” Central to the reallocation of drive control components are the Bosch Rexroth decentralised supply and mains modules. “This is how machine manufacturers can integrate all drive components directly into the machine without needing a cabinet,” Venter explains.

Enquiry No: 72

KINGJAMESII 204

KF, the knowledge engineering company, presented an innovative shaft alignment tool at Hannover Fair 2015. The TKSA 51 is the first instrument designed for intuitive shaft alignments using tablets and smartphones. The app makes it quick and easy to set up of motors, drives, fans, gearboxes, pulleys and couplings, even by operators who use the instrument for the first time. The new TKSA 51 comprises two compact and lightweight laser measuring units, designed to suit almost any application. Using the versatile shaft brackets, the instrument can be mounted on small machines with limited space, whilst extension chains, rods and magnetic holders are supplied for mounting the tool on large machines. Connected wirelessly, the app uses real time data to provide a live 3D view of the measuring units. This gives operators the possibility to rotate the virtual machine at their convenience in all directions, making the alignment as intuitive as possible. Measurements are made by a simple touch of a button or by the handsfree automatic measurement function which just needs the shaft to be rotated to the next measurement position. Jens Kammann, Product Manager at SKF Maintenance Products, points out that, “Shaft misalignment is one of the main causes of machine failure. It creates additional forces and vibration that can damage machine components such as bearings, seals and couplings, adding considerably to operating and maintenance costs." "Often, we find shafts not being aligned correctly because the applied method or instrument is time consuming and difficult to use, leading to mistakes and incorrect alignments. The TKSA 51 eliminates these problems, making it the ideal companion for every alignment task. As a result, engineers can significantly increase uptime, with the confidence that machines are correctly setup for efficient Enquiry No: 70 and cost-effective operation.”

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Enquiry No: 71

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October / November 2015

COMPANY & PRODUCT NEWS

Improved valve design sets quality benchmark to a new top level

he AZ-Armaturen Group has further developed its high quality plug valve range with the positive result of a very safe, reliable and modular sealing and mounting arrangement. AZ-Armaturen is a German owned and globally leading manufacturer of plug valves, special valves and allied products. AZ-Armaturen South Africa is the only South African manufacturer of sleeved, selflubricating plug valves and the leading supplier in Sub-Saharan Africa. The AZ Group has further production plants in Germany, Brazil and China which all manufacture the valves according to the same German design and highest international valve standards. The unique valve design sets the quality benchmark high for valves used in hazardous, dangerous and difficult applications where highest reliability is needed. The new modular valve design provides maximum flexibility so that the basic valve design can easily be modi-

fied according to customer requirements. In detail, the new ”ISOSTANDARD” design provides advantages such as: • Valve free of cavities & maintenance • Improved shaft and cover sealing • Safety sealings to prevent fugitive emission of aggressive and toxic media • Actuator mounting flange acc. to ISO 5211 • Modular system for maximized flexibility • Easy accessible adjustment of the plug • Patented cardanic dihedron coupling • Vacuum tightness • Compliant with various international valve standards, such as fire-safe API 607 After an extensive and successful development, test and implementation phase accomplished by the German headquarter, AZ-Armaturen South Africa is going to supply the new valve design to the Sub-Saharan marEnquiry No: 73 ket from early 2016.

World Class Manufactured in South Africa

KZN Industrial & Business News

All-round sewer and drain cleaning machine T he Ridgid K-15000SP Sectional Machine, available from Dowson & Dobson Industrial, is an all-round sewer and drain cleaning machine. Industrial tooling and equipment supplier Dowson & Dobson Industrial (D&D), a division of Actum Industrial, focuses on supplying the plumbing and municipal sectors with fluid technology and water solutions. Described as the ‘Rolls Royce’ of drain cleaning machines, the Ridgid K-1500SP is a mobile, all-round sewer and drain cleaning machine. Capable of cleaning lines up to 250 mm wide, it is ideal for root cutting and major blockages, with a 1 500 W motor and five 4.6 m sections of cable. The unique, easy-to-use instant-acting cable clutch maximises operator control. When the handle is pulled down, the cable spins at 600 rpm, and stops instantly when the handle is released. An advantage is that the machine can be wheeled to the relevant job site for rapid set-up and a quick turnaround time for any cleaning operation. Its upright frame features large, semipneumatic ball bearing wheels and a cable carrier. The Ridgid K-1500SP comes with various accessories and a cable toolkit, which

includes straight, funnel and retrieving augers, spade and sharktooth cutters, a toolbox and a pin key. “The low-profile frame design means that this machine will fit most crawl spaces. In addition, one person can easily clean the heaviest blockages, inside or out. The high-speed cleaning action not only gets the job done faster, better too,” comments Kevin Klaff, Actum Group director. Portable and highly efficient equipment such as the Ridgid K-1500SP are vital for municipalities and local authorities to maintain their water and wastewater infrastructure. Given the general lack of maintenance and subsequent deterioration of such infrastructure nationally, these sectors face considerable challenges. Since the Actum Group’s acquisition of D&D in April this year, the focus has been on punting niche products such as the Ridgid K-1500SP. “There is a definite opportunity in the water and wastewater sector for such specialist products,” Klaff notes. The longer-term strategy is for D&D to supply municipalities and local authorities with a ‘one-stop’ solution for their full water and wastewater requirements.

Enquiry No: 74

Connectors for industrial ethernet

5 x 1 600 kVA 11 kV/433 V and 1 x 2 000 kVA 11 kV/720 V Transformers Export to Ghana

Local Manufacturer of Transformers and Mini-Substations • Custom Designed Oil Filled Transformers Distribution 100 kVA to 3 150 kVA Power 3 150 kVA to 40 MVA up to 132 kV Windings: Copper or Aluminium

• Mini-Substations Enclosure Type A, B and C Up to and including 2 000 kVA 22 kV (specials up to 33 kV for the African market)

• Transformer Repairs and Maintenance Up to 100 MVA 132 kV

ecently, the demand for reliable data transmission between the harsh industrial environment and the office communication network has been increasing. ESCHA supplied by RET Automation Controls offer the appropriate connectivity components for this interface solution. These components include M12x1 round connectors, flanges, and built-in plugs with X-coding for the harsh environments experienced at the field level as well as RJ45-connectors for IT-wiring. The four-pair M12x1 round connectors for the field level are based on the 360° shielding concept developed by ESCHA. Thereby, t h e shield connection is effected through a reliable crimping with the shield housing and not through a crimped plug-connection on the The GRID cable. Therefore they meet the IP67, IP68, and IP69K protection class requirements and What is it? WEG Global Manufacturing Operations moreover guarantee a safe and reliable 10 The GRID is a graphic element that helps to create the • Custom Designed Oil Filled Transformers Gbit/s ofdata-transmission speed according to Derivative of the proportions the logo, • Power 40 MVA to 350 MVA upZEST to 550indentity. kV it is based on a proportion of width and height of 2-toCat6A. 3. The distance between the GRID elements is 1/3 of the In addition to the manufactured connection height of an element. and junction cables, ESCHA has added a field-wireable connector to the product line. The portfolio also includes housing feed-

through receptacles for front and back wall installation and an M12x1-flange with angled contacts for direct mounting onto boards. Moreover, a reflow-capable built-in socket for device installation is available and can be adapted to custom-specific housings. The shielding concept has been consistently implemented with these products as well. At the office level the sealing requirements are lower than those at the industry level. For this application area, various RJ45solutions are available that meet protection class IP20. The 4-pole and 8-pole connection and junction cables of the RJ45-connector provide for data transmission according to Cat6 and are also available in an overmolded as well as a field-wireable version. All variants are multi-port capable through their compact housing style. Given the ever-increasing higher dataThe GRID transmission What is it? speeds, ESCHA is quite confident that they will be able to meet their The GRID is a graphic element that helps to create the customer’s current and future requirements ZEST indentity. Derivative of the proportions of the logo, with its oncomprehensive product it is based a proportion of width and height of 2-to- program for 3. The distanceEthernet between the GRID elements is 1/3 of the Industrial applications. height of an element.

Enquiry No: 75

From full charge to total discharge

T 100 MVA 132 kV Testing Bay

011 827 3468 info@wegtransformersafrica.co.za

Newly Commissioned Vacuum Drying Oven

Mini-Substations

ektronix - represented in South Africa by Comtest (Pty) Limited - has announced availability of the Keithley 2281S Battery Simulator and Precision DC Power Supply. Unlike existing sources and power supplies that can only simulate a battery under one specific condition, the new Keithley battery simulator offers the industry’s first emulation of battery performance from full charge to total discharge using a battery model that includes state of charge, amp-hour capacity, equivalent series resistance, and open circuit voltage. Maximizing battery performance is a critical design goal9 for any battery powered device from smartphones to Internet of Things (IoT) products. A battery simulator enables design engi-

neers to understand the load current drawn by a device in all operating states and how quickly the battery capacity declines. This is much more challenging than ever before due to the growth in wireless devices that draw very complex load currents. A battery simulator such as the 2281S that can dynamically emulate a battery is essential for a thorough, accurate study of device operating time between battery charges or replacement. “The 2281S revolutionizes the way designers characterize and evaluate device performance at all stages of a battery’s discharge cycle,” said Mike Flaherty, general manager, Keithley product line at Tektronix. 9

Enquiry No: 76

October / November 2015

COMPANY & PRODUCT NEWS

KZN Industrial & Business News

Ensuring safe press felt measurement

n the last 24 months, Voith has already installed 37 of its ProTect systems, which allow for press felt measurements to be taken safely while the machine is running. Another 32 systems have been ordered by various customers in Europe and overseas. Measurement of running press fabrics are absolutely indispensable for efficient paper production. The condition of the felt is monitored, providing data from which conclusions about any irregularities can be drawn. This means that age-related wear or any variations in the felt can be identified reliably during operation. Previously such measurements

could only be carried out manually. For safety reasons, various paper manufacturers and governments have recently started to prohibit these kinds of manual measurements. With ProTect, Voith has developed a solution to replace the manual measuring work carried out by service personnel. It consists of a standalone self-propelled carriage on fixed cross beams that can accommodate conventional manual measuring devices for safe use outside the felt run. ProTect can be mounted even in very confined spaces. The system features a battery and integrated water tank, which means it does not have to be connected to a power or water supply. In combination with Voith’s OnV FeltView measuring system, ProTect covers the entire spectrum of felt measurement requirements. OnV FeltView can also be integrated into the OnView information system. Enquiry No: 77

Covering all cast iron turning operations

andvik Coromant has introduced two new grades for machining cast iron. GC3225 and GC3210 form a new insert grade chain covering all cast iron turning operations for both grey and nodular cast iron materials. GC3225 is a first choice grade for the cast iron turning application area. It is designed to provide secure and trouble-free machining even in the most difficult conditions. GC3210 is a grade with high flank wear resistance suitable for turning in all cast iron materials, in good to average machining conditions. It enhances reliability and productivity in intermittent cuts, high cutting speeds, wet or dry machining, machined surface or light cast skin.

To provide the edge-line security and wear resistance necessary to optimize performance, GC3225 and GC3210 feature a CVD coating combined with a fine-grained hard substrate. Additionally, their innovative design utilizes optimized microgeometries to facilitate light cutting action, hence reducing cutting forces and improving tool life. The results of tests conducted at customers have shown remarkable results. By using the insert in machining of nodular cast iron it was possible to increase tool life by 70% compared to a competitor grade. GC3210. After changing to GC3210 instead of a competitor grade, it was possible to increase Enquiry No: 78 tool life by 38%.

HIGH IMPACT TRAFFIC DOORS

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A network of agents throughout South Africa ensures excellent technical and installation support, and quick delivery times. 011 452-8723 021 551-5076 KWAZULU-NATAL: 0 8 6 1 0 3 3 3 0 3 PORT ELIZABETH: 041 487-2525 www.apexstrip.co.za JOHANNESBURG: CAPE TOWN:

BB, is supplying an integrated intelligent energy management solution to Petroamazonas EP, Ecuador’s state-owned oil company, helping it gain up to an extra week of productivity annually by avoiding unexpected generator shutdowns. Petroamazonas EP is installing ABB’s Emax 2 air circuit breakers with integrated power management in four new facilities across Ecuador where diesel generators supply electricity for essential plant processes such as pumps and drills. Maintaining continuous energy supply and process up-time are key success factors in the oil and gas sector. ABB’s Emax 2 supports this by accurately protecting and supporting the balance between power consumption and power supply. As the only circuit breaker in the world with seven communication standards embedded, it can integrate into any automation or supervision system. Emax 2 protects the power network, and its integrated communication modules also connect with Petroamazonas EP’s local control systems, giving operators real-time access to energy consumption data. Through a remote diagnostic function it can interface with the plant’s central intelligence to keep operations

Cutting downtime

running smoothly by using preventive maintenance. “ABB developed Emax 2, the only circuit breaker that monitors and controls power networks automatically, because energy management should be simple,” said Giampiero Frisio, global managing director of ABB’s Breakers & Switches business. “With sensing, communication and new advanced protection capabilities built in, our solution improves productivity and energy efficiency.

For its communication capabilities, it is also a great example of the Internet of Things, Services and People at work, a crucial element of our Next Level strategy.” Petroamazonas EP is using the latest technologies and global standards of quality to optimize oil production in Ecuador. ABB’s engineers have worked closely with the customer to develop a tailor-made intelligent solution that meets the demands of Petroamazonas EP’s challenging operating environment to help reduce non-productive time at their facilities. ABB has installed more than one million air circuit breakers worldwide in the last five years. As part of its Next Level strategy, ABB is seeking to expand deployment of its leading-edge devices in industries including oil and gas to help customers increase their flexibility, productivity and competitiveness. Emax 2 embodies this strategy because of its capability to be installed in the most advanced and intelligent plant networks and smart grids. Enquiry No: 79

COMPANY & PRODUCT NEWS

PDS equipment effectiveness ensures safety and productivity

Tying it up

he self-locking KE922 Balllok Tensioning Tool eliminates the need for additional tools when tensioning and cutting off stainless steel ball-lok ties, thereby ensuring improved turnaround times and reduced costs. The tool is available exclusively in the local market through Banding & Identification (ID) Solutions Africa, which distributes and manufactures Band-It stainless steel strapping and buckles under license from USA-based Band-It-Idex, a world leader in quality engineered band clamping and fastening solutions. The lightweight tool tensions and cuts off ties regardless of material or coating. Once the desired tension is reached, the tool has a manual lever to cut off tail excess tie length. The KE922 Ball-lok Tensioning

October / November 2015

KZN Industrial & Business News

Tool is ideal for applying Band-It 304 and 316-grade stainless steel ball-lok ties, which are also exclusively available locally through Banding & ID Solutions Africa. The ties are corrosion-resistant, and are available in 4,6 mm and 7,9 mm widths and 200 mm to 1 100 mm lengths. They are available in coated and uncoated options, and can also be supplied with enhanced corrosion resistance as well as abrasion and vibration protection.

Enquiry No: 80

he current economic climate is pushing mining companies to reduce their costs. Unfortunately, highly capital projects such as pedestrian detection system (PDS) technology is an area often compromised as a result, leading to safety-related accidents and operational downtime. The investment in a quality PDS system promises to reduce these two issues and ultimately contribute to a safe and productive mine. Poor quality equipment compromises overall equipment effectiveness and often leads to higher running costs and capital outlay in the long run, particularly if the system does not comply with legislated guidelines or only offers machine-to-machine interaction. “Our fit-for-purpose, ISO and legislation-compliant PDS technology, which we continuously improve and upgrade, offers world class overall equipment effectiveness which in turn ensures pedestrian safety,” says Martin Vermaak, operations manager at Booyco Electronics. The Booyco PDS equips miners

with two-way RFID tags and vehicles or other static danger zones with VLF antennae. This creates stable fields of a predetermined size and shape in front of and behind the vehicle. Upon entering this danger zone, either a static danger zone or an approaching vehicle, the pedestrian’s tag immediately triggers a warning signal relays an audible and/or visual warning alarm to the equipment operator. The company’s overall PDS equipment effectiveness also offers significant production advantages Vermaak

continues, specifically performance indicator functionality. The incorporation of Booyco PDS technology can maximise production uptime by providing holistic views of equipment availability, i.e. vehicle losses or breakdowns, as well as shift and material volume performance. “In essence, our equipment should contribute towards machine availability and performance uptime while reducing loss impacting occurrences such as nuisance alarms. Further to this it also provides data to determine such sources of loss.” To ensure its system continues to perform optimally after installation, Booyco Electronics offers additional 24/7 product maintenance and repair support through its service teams, on site or in close proximity to site, again preventing operational downtime challenges when implemented. The company has offices in six miningstrong geographical locations across South Africa, offering full service level agreements and technical support from a local base. Enquiry No: 81

Saliva testing solutions offer a C

simpler alternative

rug abuse is a growing problem in South Africa, and organisations need to be aware of the consequences on their workforce. A significant part of curbing this issue lies in education on the negative effects of drugs, however, organisations also need to have strict no drug policies in the workplace. These policies need to be enforced, which requires drug testing. However, traditional urine testing has often proved challenging, particularly when it comes to female employees. Saliva drug test solutions offer a safe and convenient alternative for both male and female employees to enforce drug abuse policies and prevent the harmful consequences of this social challenge. This is according to Rhys Evans, Director of ALCO-Safe. Aside from contravening the Occupational Health and Safety Act (OHSA), which requires a zero toler-

CMY

ance stance on substance abuse in the workplace, drug use can also negatively impact both an organisation and its employees. When it comes to selecting the drug testing equipment, there are a number of different solutions available, divided into two main categories of urine testing and saliva testing. Urine testing, as the name implies, requires a urine sample. This means that a female safety officer needs to accompany the woman being tested to the bathroom and watch them urinate to ensure the sample is not tampered with. Not only is this degrading for the dignity of the employee in question, it is also often embarrassing as it is

difficult to get the sample into the cup without messing or spilling. Saliva drug testing solutions provide a simple and convenient alternative that circumvents all of these i s s u e s and complaints. Saliva testing uses a swab that is simply held in the mouth for a certain period of time, and so can be accomplished anywhere. Results are produces in a matter of minutes, and the tests can be used to screen for a panel of five common illegal substances including heroin, cocaine, marijuana and methamphetamines. There are no privacy concerns with such testing, and a male or female tester can test both male and female subjects. One thing to bear in mind, however, is that some saliva testing units can be very large and heavy and are not Enquiry No: 82 particularly portable.

App to monitor cordless power tools

martphone technology is being used S increasingly by professional tradesmen to drive productivity and a more efficient way of

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working. To address this opportunity, Dewalt has expanded the XR Lithium-ion system with Tool Connect, a power tool b a t t e r y with Bluetooth connectivity that provides the modern construction professional with an easier and faster way to manage their power tool arsenal. Any power tool fitted with a Dewalt XR 18V Tool Connect battery pack (either 2.0 or 5.0Ah), may be paired to a mobile device up to 30 metres away via the app. The highly intuitive and customisable interface is designed to provide the user with one-touch access to a wealth of information, such as proximity of location, state of charge and temperature, as well as access to practical reference material. Dewalt revolutionises inventory management, as , once paired via the Tool Connect app, batteries (and the associated power tool) can be easily located and identified. Rapid inventory checks can therefore be carried out at the start and end of a job to ensure that all batteries are fully charged, and are within the immediate vicinity. Forgotten or misplaced items can also be quickly identified without time consuming searches. The ‘Lend’ function of the app allows owners to keep track of tools loaned to an indiEnquiry No: 83 vidual or a team.

October / November 2015

COMPANY & PRODUCT NEWS

KZN Industrial & Business News

School of concrete technology prepares for busy 2016

he 2016 Education Programme of the School of Concrete Technology (SCT), operated by The Concrete Institute, is now available. John Roxburgh (pictured), lecturer at SCT based in Midrand, says the need for skills upliftment in the construction industry has never been more vital as South Africa prepares for the long-awaited roll out of tenders in the Presidential Strategic Infrastructure Projects (SIPs) in 2016. “We are expecting a busy year. The scope of opportunities is great, but to take advantage of this, education in concrete technology is crucial. Companies in the construction and civil engineering industries, in particular, should use this opportunity to invest in their employees’ skills and career development by enroll-

ing them for a SCT course. Using the School’s stepped approach to concrete education, an employer can map out a progressive career path for the employee who could then start his or her concrete education at a level matched to individual competencies,” Roxburgh states. The School of Concrete Technology is South Africa’s leading provider of education in concrete technology with its broad spectrum of courses, and caters for a wide variety of educational needs within the construction, mining and concrete-related industries. “A SCT certificate is instantly recognised and highly regarded in industry. A qualification in concrete technology will open doors in many different fields of employment at a critical time in South Africa’s infrastructural development,” he adds.

Training courses offered by the SCT are aimed at industries such as: • Ready-mix concrete; • Admixtures; • Testing laboratories; • Construction and civil engineering; • Mining; • Aggregate production; • Materials; • Related industries such as formwork, precast concrete, concrete products, and concrete production machinery; and • The increasingly popular decorative concrete market. The SCT will present “the pinnacle in concrete technology education”, the Advanced Concrete Technology (SCT50 ACT) diploma in 2016 and then again in 2018. This internationally acclaimed qualification is presented by the SCT and examined by the Institute of Concrete Technology Enquiry No: 84 in London.

New Appointments

Erol Govender Inside Sales Manager for SMC Pneumatics South Africa KZN

Steven Barnwell, Managing Executive Vodacom KwaZulu-Natal

Richard Gatlish General Manager Natal Pump Services

Tyrone Craig Xylem Product Manager Natal Pump Services

Kallie Denner Technical Sales Rep, Richards Bay Natal Pump Services

Christopher du Trevou Executive Committee member Corobrik

Barry Lelong Executive Committee member Corobrik

Adrian Smith Regional Manager African Country Units Hytec Group of Companies

Hennie Heymans Managing Director DHL Express Sub-Saharan Africa (SSA)

Michael Rudnicki Head of Private Equity KPMG South Africa

Enquiry Service For more information on product or service news please circle the number relevant to the article then return it to: KZN Industrial & Business News P O Box 1322 Wandsbeck 3631 or fax this coupon to enquiries at (031) 266 7514 or log on to www.mediaevents.co.za.

Name: ______________________________________________ Surname:____________________________________________ Designation:__________________________________________ Company: ___________________________________________ Address: ____________________________________________ ______________________________ Postal Code:___________ Tel:______________________ Fax:_______________________ E-mail:_____________________________________________ Nature of business: ___________________________________ Issue 95 October/ November 2015 1

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BOOK YOUR 2016 ADVERTISING SCHEDULE NOW AND PAY 2015 RATES Contact Cheryl Murphy Tel: 031 266 7511 Email: cheryl@mediaevents.co.za

INDUSTRY PEOPLE

October / November 2015

KZN Industrial & Business News

Seen recently at the opening of Rapid 3D Printing Centre in Howick were from left: Mike Tarr, KZNTIK and Grant Bullock

From left: Justin Wienand, Rapid 3D and Colin Bollard of Preformed Line Products

From left: Leon Kruger, Kemtek; Mike Wolhuter. PDC and Mark Broude of Kemtek

Seen recently at the SAPPICS Regional Conference in Durban, were, from left: 2. Hester Jackson, DUT; Herman Haupt, CHEP and Sharyn Mowat, Astrapak

At the new Reatile Gas site in Hammarsdale were from left: Zee Mbokoma, Ophilia Smith and Thabiso Thedi

From left: Roger Rudd, Reatile Gaz; Lesley Venketas, Kalmar Industries; Patricia Venketas; Forklift Plant & Hire and Nomusa Makhanya, Reatile Gaz

From left: Front: Monique Hardey, Reatile Gaz; Back: Jasper Allardice and Siswe Nkonde, Air Products SA and Paul Wortmann, Cato Industrial Supplies

From left: Jenna van Zyl, and Rudi van der Zee, both from UTI SA

Tech University Innovators

T Seen recently at the launch of ONE MAN KANN held at MAN Pinetown Assembly Plant from left: Pieter Bouillan; Griqua Truck & Bus; Wayne Roslee, Waylyn Mechanical Services; Jandré Roos and Wesley Herbst, MAN Truck & Bus SA and Marc Dutton, Griqua Truck & Bus

From left: Grant Clarke, Manline; Greg Erian, Pinetown Dealership; Stephen Pienaar and Michael De Beer, Manline

Voltex recently held a Fishing Trip and Family Fun Day. Waco Durban won the Best Sponsor Award. Rakesh Heeralal, Voltex, left, presents the award to David Anliah, Waco Durban

Seen at the Valvecraft open day in Durban recently from left: Darren Herbst; Gareth Langton and Donovan Botha, Klinger and Shalisia Govender and Trevor Jafter, SAPREF

From left: Lall Rambirije, Klinger; Manoj Ram, Chem Systems; Dave Blair, Valvecraft and Andre Goosen, Klinger

From left: Peter Meyer, Terence Paterson and Naish Singh, Aumanat and Shaun Irwin, Klinger

he Tech Expo Innovator event is a oneday networking event and a beneficial platform for anyone in IT, Electrical and Mechanical Engineering. This event assists and encourages young aspirational students to be creative and come up with new moving and innovative ideas that can be used in the commercial world. Companies and individuals attending the event have a chance to see these live presentations in action and have a chance to recruit the top electrical, mechanical and computer science students in South Africa. Further to that, this expo provides attendees with the opportunity to gain an understanding of where new inventions and innovations in South Africa are heading and will be a Tech networking event to listen to numerous entrepreneurial speeches, and meet some of the top sponsors ie: Rectron, Intel, Altech, Bytes Universal, Altech, Mint, Centurion Systems, ABB, Fourier Approach and Dynamic Recovery, Pastel to name a few, who will provide the prizes for the winners of the over-all best innovative project. The top IT, Mechanical and Electrical Engineering, honours and masters students from Universities in three different provinces – KwaZulu-Natal, Western Cape and Gauteng – are to present their original projects and innovative ideas and findings to the top IT, Electrical & Mechanical Engineering Firms. The KwaZulu-Natal event will take place on 26 November 2015 at the Howard Campus UKZN University. For more information visit: www.techexpoafrica.com. Enquiry No: 85

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