Kzn industrial & business news issue 91 by The Media & Events Company

ISSN NO: 1562 -5702

Full steam ahead

February / March 2015

ll eyes seem to be on the Port of Durban as a critical pillar of both the eThekwini and KZN economy, with the National Development Plan having identified the ocean economy as critical in growing both the province and the country as a whole. As a result, the value of the shipping industry cannot be underestimated, especially given that the country’s ports are strategically placed on one of the worlds most important shipping routes. In light of this, the importance of repair and marine engineering company, Elgin Brown & Hamer (EBH) South Africa, to the marine industry - both locally and internationally - is undeniable. The company sees the marine repair industry as a key growth area, particularly with the development of the off-shore supply market which caters for the development of the oil and gas industries off the east and west coasts of southern Africa. These areas are rapidly becoming key points for international exploration and infrastructure development. For Gerry Klos, MD of the DCD Marine Cluster, of which EBH SA is a part, it is incumbent on players in the industry to be flexible and responsive to changing market challenges and demands. This requires an ongoing focus on capacity build-

R20.90 (incl. VAT)

ing, skills and training needs; as well as adhering to international standards in quality and safety to ensure service level excellence. EBH SA offers a full in-house service in all aspects of ship repair through its operations in Durban, Cape Town and East London, servicing the burgeoning offshore oil and gas sector; as well as an increasing number of large cargo vessels. The company is furthermore the only one

in the country which has a privatelyowned floating dock which is positioned in the port of Durban. Due to the increase in marine traffic around the southern tip of Africa, and the subsequent increase in demand for ship and rig repair, it has become necessary for shipping companies to re-assess their capacity to offer world-class service, thereby ensuring their future sustainability. This was a key part of

the rationale for the DCD Group’s acquisition of majority shareholding in EBH South Africa, and also the purchase of a shareholding in sister company EBH Namibia some two years ago. “The DCD Marine Cluster, through its combined resources and synergies, is now able to offer the market an enhanced level of service and expertise. Moreover, we are able to offer clients several docking possibilities at various ports spanning the East and west African coastline; as well as a greater footprint in terms of workshop and dry dock or floating dock facilities.” says Klos EBH South Africa operates its own floating dock at the Port of Durban (‘ELDOCK’) as well as quay repair facilities and a 60 ton floating crane. The company also has access to Transnet Ports Authority’s (TNPA) graving dock which can accommodate Panama-sized vessels. The Cluster’s Cape Town facilities include two dry docks, as well as full access to the Port of Cape Town’s A-Berth. Klos feels strongly that it is not only the responsibility of individual companies, but of the entire marine industry of South Africa to proactively grow the country’s skills base: He notes the fact that the shipbuilding and continued on page two

Issue no. 91

Inside

Reinforcing commitment to KZN page 3

Instrumentation, Measurement & Control - page 8 Power Generation page 9

Consulting Engineers & Project Management - page 11

Engineering & Allied Supplies - page 13

Hammarsdale investment to

multi-million rand investment in a rubber crumb manufacturing plant in Hammarsdale will take rubber tyre recycling to a whole new level in KwaZulu-Natal. Dr Mehran Zarrebini, head of British investment group PFE International which owns Van Dyck Carpets, said that the new facility would be the new home of the Mathe Group, one of only two KwaZuluNatal companies registered with tyre recycling regulatory body Redisa. The REDISA Integrated Industry Waste Tyre Management Plan was gazetted in November 2012 The Mathe Group currently recycles waste truck tyres in an 850 sq/m facility in New Germany. Its new

boost tyre recycling in KZN factory, which is due to be commissioned in April this year, comprises a 2 500 sq/m factory and a 1 000 sq/m warehouse. It will be fitted out with R20 million worth of state-of-the-art equipment which is due to arrive in South Africa within the next three months. At capacity, the Mathe Group’s New Germany facility processes six tons of radial truck tyres per day. According to Zarrebini, the Mathe Group processed approximately 28 000 truck tyres during 2014. Over

the next five years, this number is expected to dramatically increase to approximately 150 000 tyres. These 150 000 tyres will produce approximately 8,670 tons of rubber crumb. “We are constrained by current capacity in New Germany and new capacity will come online in May/ June 2015,” he said. New equipment will allow the Mathe Group to recycle both car and truck tyres. Currently, between 70 and 80 percent of the Mathe Group’s rubber continued on page two

Packaging page 16 Foresty, Pulp & Paper page 19 Pumps, Valves, Pipes & Fittings Page 23 Company & Product News - page 34

Don’t go to Mars for space... Speak to the space experts – conveniently located right here on earth.

design: lettie@creatiff.co.za

Krost Shelving & Racking manufactures high quality, innovative and comprehensive racking and shelving solutions at exceptional value. Our experienced consultants will custom design a system to perfectly match your requirements and advise you on achieving a cost effective space solution that will: Maximize utilisation of space, increase productivity and efficiency, enable more effective stock management and improve safety. Racking – Conventional, VNA, Drive-in, Flow Rack, Pushback, Shuttle etc. Shelving – Bolted, Boltless, Library, Gondola (Supermarket). Mezzanine – Structural and Rack Supported. Lockers – Steel, Wire, Plastic etc. Bins – All storage containers.

Branches in Johannesburg, Durban and Cape Town. For any enquiries, please call +27 031 700 2020 ISO 9001-2008

QUALITY CERTIFIED

SANCERT CERT NO 20120101

Manufactured in South Africa since 1965

news

Africa’s largest trailing-suction dredger under construction

onstruction of Transnet National Ports Authority’s (TNPA) Dredging Service’s third new dredger is underway following the keel laying ceremony performed jointly by TNPA and IHC at their shipbuilding yard in Rotterdam earlier this year. During the TNPA/IHC ceremony a Mandela coin was symbolically placed underneath the keel of the dredger. When construction of the dredger is complete the coin will sail to Durban with the dredger and be returned to TNPA. It is maritime tradition for a commemorative coin to be placed under the hull of a new ship during the keel laying ceremony, to invite good

fortune during construction and the life of the ship. The not yet named 5500 cubic metre trailing-suction hopper dredger is the Lunga Ngcobo, Transnet National Ports Authority, largest in Africa and the third to be built as part of a more than R2 billion programme GM Corporate Affairs places the Mandela coin in to renew the dredging fleet. The contract the keel of the new TNPA trailing suction dredger for its construction was awarded to IHC in 2014 and it will replace the 2800m3 Ingwenya. The launching ceremony is tasks, will be used as hydrographic survey planned for May and an earlier than expected boat. delivery is set for the end January 2016. This trailing suction dredger will be fitted The dredger is the largest in Africa and is with the latest technology and the estimated self-sufficient in that it comes with its own 1400 tons of steel used in the dredger is being Enquiry no: 1 workboat. The workboat, among its many imported from South Africa.

February / March 2015

KZN Industrial & Business News

Steaming ahead continued from page one

ship repair industries, internationally, employ millions of people, and thus have the capability of adding substantially to the national economy. This is because of the backwards and forwards linkages associated with job creation, also known as the ‘multiplier effect’. Such synergies also exist in a wider context: EBH South Africa has long recognised the need to build up relationships with other players in the maritime industry, with a view to long-term sustainability of the industry and its impact on both the regional and national economies. “EBH enjoys a good, long-term working relationship with other stakeholders, such as the TNPA and the Ethekwini Maritime Cluster (EMC) which creates further synergies. Good communication has proven vital in ensuring that we are aligned in our thinking with regards to overcoming constraints and challenges facing the future of the marine industry,” says Klos. “There are definitely exciting times ahead for the industry as the development of local and international oil and gas projects gain momenEnquiry no: 2 tum,” says Klos.

Tyre recycling continued from page one

crumb output goes to the Van Dyck factory in Prospecton where it is used to manufacture acoustic underlays for laminated flooring. The Mathe Group has also provided rubber crumb for use as a foundation for sports fields utilising artificial grass. Rubber crumb from the New Germany factory was used for four FIFA one star rated soccer fields in Cape Town last year and is currently being used to complete a major project in Southern Africa. The Mathe Group was set up in 2010 by Vusumuzi Mathe, an entrepreneur who has worked extensively in the construction industry since 1985 serving both the public and private sector with key focus on the construction of roads, bridges and housing in Gauteng. The company began manufacturing rubber crumb or granulate in late 2011 in limited quantities. In 2013, the Mathe Group obtained a licence from the Ethekwini Municipality to manufacture rubber crumb without restriction on quantities. Zarrebini explained that the Mathe Group had begun supplying Van Dyck Carpets with rubber crumb in 2012 when that company was expanding and had begun manufacturing acoustic underlays. “There was synergy from the start since Van Dyck was trying to source rubber crumb locally instead of either importing it or buying it from the Western Cape and Gauteng. From PFE International’s point of view, it made sense to secure the company’s supply chain, so we formed a joint venture with the Mathe Group in 2014.” Significant investment in equipment at Van Dyck will increase output of acoustic underlays and hence consumption of rubber crumb. Van Dyck will also begin making acoustic cradles and sound barriers using rubber crumb Enquiry no: 3 later this year.

P O Box 1322 Wandsbeck 3631 Tel: (031) 266 7511 Fax: (031) 266 7514 Email: editorial@mediaevents.co.za www.mediaevents.co.za Managing Director: Janet Coom Editor: Jacqui Harris Email: editorial@mediaevents.co.za Sales & Marketing Manager: Cheryl Murphy Email: cheryl@mediaevents.co.za Any news items, press releases, articles and photographs relating to business and industry in KwaZulu-Natal are welcome. All contributions will be considered for publication. Disclaimer: The editor and management of KZN Industrial & Business News make every effort to ensure the accuracy of the contents of this publication. However, no warranty is made and no responsibility will be borne by the editor or management of consequences of any actions based on information published. The views and opinions expressed in this publication do not necessarily reflect those of the editor and/or management. PUBLISHED BY: Hentiq 1910 (Pty) Ltd t/a THE MEDIA & EVENTS CO Reg No. 1999/019445/07 COPYRIGHT: All rights reserved

February / March 2015

news

KZN Industrial & Business News

Reinforcing commitment to KZN

Pinetown based PPE company set to grow To accommodate all customers, North has opened a chain of retail stores around the country. “We see a huge market for smaller buyers looking for PPE supply for their own businesses. Our retail section is going to be about servicing the smaller business units, who have been neglected in the past,”says Garvie. He observes that certain industry sectors lend themselves to retail. “Farming, for example, does not require large amounts of personal protective equipment. Farmers are not necessarily interested in a sales representative coming onsite to sell a small quantity of overalls. Instead, they find it more convenient to go into town once a week to purchase the necessary PPE items North Safety Products CEO, Craig Garvie and the hassle-free.” PMB team According to Garvie, contractors will also benefit. “The North retail store is Pinetown-based company is earning ideal for a contractor who may have a reputation as South Africa’s premier been awarded a new job and needs to quickly designer, developer, manufacturer collect a PPE item for the day. It is also ideal and supplier of personal protection equipment for purchasing extra PPE, should a team have (PPE) and related safety products that are to be swiftly expanded due to unforeseen cirideally-suited to a number of industries and cumstances.” applications. The primary aim of the North retail stores North Safety Products CEO Craig is accessibility, by allowing customers to walk Garvie notes that the company’s expertise in and walk out with the products that they and experience are unparalleled. “North is require. “We want to make our products freebecoming recognised as an industry leader ly available, provide customers with choice, with our commitment to providing the highest while ensuring that our pricing remains comquality head-to-toe protection. Our carefully petitive.” developed line of safety equipment is manuNorth manufactures a significant amount of factured in accordance with the strictest quality its stocked products, which Garvie believes standards and is tried-and-tested in numerous gives the company a competitive advantage applications.” in its industry. “It definitely gives us a pricing According to Garvie, North prides itself advantage on some of the competitors that on exceeding its client’s expectations and only resell products. We do, however, also constantly looks for opportunities to make stock other quality brands to ensure that the improvements. “Currently we are focused on client is provided with the best selection at the bettering our serviceability. There are so many most competitive prices.” players in this sector and not everyone gives Enquiry no: 4 customers the service they’re entitled to.”

A SOLUTION FOR YOUR EVERY NEED

Yokogawa SA MD, Johan Louw cuts ribbon

okogawa South Africa (Pty) Ltd celebrated the official opening of their office in Amanzimtoti recently, reinforcing its commitment to local customers in the KwaZulu-Natal region from sensor to enterprise integration. The new office will complement Yokogawa’s existing sales, after-sales services and training capabilities in KZN. In accordance with Yokogawa South Africa’s localisation objectives and in recognition of KZN’s importance as a regional hub in the sugar and petrochemical sectors, the main objectives of the new facility are aimed at building closer relationships with customers by offering premium service.

Johan Louw, Managing Director of Yokogawa South Africa commented, “As a global leader in Industrial Automation, Yokogawa continues its relentless pursuit of excellence and reaffirms its indisputable market position in KwaZuluNatal. Yokogawa addresses customers’ concerns of efficiency, safety & security, availability and human reliability to ensure sustainable growth for our customers by helping them achieve operational excellence.” Since February 2009, Yokogawa has been providing training and development courses that are specially tailored to the needs of the Industrial Automation Industry. Yokogawa’s training programmes range from lectures on automation theory to practical hands on training on simulators for real plant operation. Yokogawa also provides short courses taught by experienced facilitators and experts to meet the industry’s needs and requirements. Enquiry no: 5

Farm Equipment buyers benefit itchie Farm Equipment, part of KZN’s Ritchie Auto R group, says that its Kubota customers are delighted with the overall performance of these tractors.

“This is not surprising,” says Paul Mannix, Ritchie Farm Equipment dealer principle. “Kubota machines are exceptionally reliable and efficient and, importantly the back-up service we get from Smith, including parts, is excellent,” he says. Kubota is distributed in South Africa by Smith Power Equipment. With branches in Richards Bay, Stanger and Empangeni, Ritchie, which has been in business since 1996, became a Kubota dealer in 2004. “It could be said that for quite some time we only dabbled in Kubota products focusing on its smaller machines. But with the introduction of the Kubota TLB range, a re-engineering of some of the larger tractors and a pricing restructuring by Smith, we were able Enquiry no: 6 to be more competitive – and very successful,” Mannix says.

…enhancing your success

LIFTING AND LOADING

FASSI F245

FASSI F1500

FASSI MINING APPLICATION

SAFELIFT

SOCAGE

HOOKLIFTS

SKIPLOADERS

WORK @ HEIGHT

ALTEC

CLEANING AND WASTE

R.E.L COMPACTORS

TEL: +27 (0) 31 705 2311 / 2 / 3

EMAIL: dbnsales@600sa.co.za

WEB: www.eiegroup.co.za

Linvar_135x200 ad.indd 1

2014/05/13 11:16 AM

February / March 2015

news

KZN Industrial & Business News

Endorsement for namec’s call for support of local electronics manufacturers

FROM PULP TO PAPER

Intelligent design for demanding applications. Low cost of ownership through dependability and uptime. Outstanding service support.

n the wake of the call by Namec (the National Association of Manufacturers of Electronic Components) to government to localise the spend of the DTT migration budget for set-top boxes to South African manufacturers, Altech UEC has added its support. According to Danie du Toit (pictured), Managing Director of Altech Multimedia under which Altech UEC falls, larger manufacturers such as itself need to work together with government and related stakeholders to ensure a smooth digital migration in order to benefit all South Africans and their communities. “The imminent roll-out of the South African digital migration programme paves the way for the revival of the local electronic manufacturing industry of South Africa which has suffered immensely due to delays in the past,” said Du Toit. “Altech UEC was a founding corporate member of Namec and we fully support Namec’s call for more involvement by local electronic manufacturers in the digital migration programme. We have a strong relationship with local manufacturers and we are ready, willing and able to work with Namec members to ensure that the digital migration programme is beneficial to emerging manufacturers,” he added. “The electronic manufacturing business is highly capital intensive and we will continue to work with emerging manufacturers to assist in skills transfer, assist with capacity requirements and provide kits for assembly in order to support them to develop and grow

their capabilities and take part in the digital migration value chain,” he said. According to Adil Nchabeleng, Secretary General of Namec, the finalisation of the digital migration process to support broadband roll-out is the perfect opportunity to galvanise the local manufacturing industry, which in turn has the potential to propel the economy to higher levels of growth, open new opportunities for new industries and modernise the delivery of social and economic services. “Only with the assistance of government and local world class manufacturers such as Altech UEC, will emerging manufacturers be able to play their rightful role in the digital migration programme. This support is imperative if we are to make SA’s digital migration a reality and grow the local manufacturing industry,” said Nchabeleng. As a world-leading provider of products, professional services and competitive solutions to the digital broadcast and broadband industries, Altech Multimedia is the premier manufacturer of set-top boxes in Africa and has the locally developed technological solutions required to propel the analogue-to-digital transition programme forward. According to Du Toit, Altech Multimedia’s international experience in delivering DTT settop boxes into the Australian market makes it an ideal partner for local electronic manufacturers. Enquiry no: 7

Concrete training: Don’t be fooled

upposed top-flight, high-priced concrete training workshops that are being actively marketed to the concrete industry are often not worth the time or paper they are written on. A growing number of these workshops are being offered within the industry but contain information that is irrelevant to the local market and not recognised by any of the local industry’s representative bodies. Although not illegal, the type of information being presented may be counter-productive or even harmful to the industry and can have a negative effect on the quality of concrete produced in future.

A supplier of Welding consumables & world leaders in polymer protection coatings

With more than 20 years of global experience, we provide solutions for hard facing components through spray and innovative welding. We have a complete solution for you at your door step!

A personalised email invitation recently pricked the curiosity of, Johan van Wyk, general manager of the Southern Africa Readymix Association (Sarma), who found the terminology and several inaccuracies in the marketing material he had been sent and as a result decided to investigate further. Upon closer investigation, the workshop offered by a foreign media house operating from Randburg, was found to be using the names of at least two well-known professionals who had not even heard of the workshop until then. In addition the course claimed to offer continuing professional development (CPD) points through a professional institution, which, when approached by Johan knew nothing of the workshop, nor its contents etc. “I became suspicious when I saw the terminology being used. Some of the sample material they sent was completely incorrect while other information was clearly designed for cold climates that are completely unlike any conditions we have in Southern Africa. Yet, even after confronting them with this information they still continue to market this workshop.” “We suggest that instead of spending money on seemingly impressive, well-marketed courses, we advise to first check with the industry body that represents their sector (of the concrete industry) to find out if the concrete courses on offer will be of any value. The cost of a phone call may well save thousands of Rands in useless training,” says Johan. Enquiry no: 8

We offer stainless steel wires suitable for the following applications: Braiding knitting weaving, cold heading quality, electro – polishing quality, spring quality, general applications, fasteners, wire mesh, conveyer belts, redrawing, spokers, electrodes, wire cloth, braided hoses, metal cloth, welding, filler wires etc. Our polymer coating is strategically positioned to provide industry, utilites & institutions with the finest repair & protection products & services available. Our coating prevents Erosion, Corrosion, Cavitation, wear & Chemical Attacks. Johannesburg 26 Pansy Street Winchester Hills Ex3 2091 Tel: +27 (0) 11 433 0944 Fax: +27 (0) 11 433 0932 E-mail: sales@thermalloy.co.za

Durban Unit 1, 8 Hibuscusgate Road JMD Park, Southgate Business Park, Umbogintwini Tel: +27 (0) 31 914 0077 Fax: +27 (0) 31 914 0078

Cape Town 2 Jupeda Park, 121 Kyalami Drive Killarney Gardens Tel: +27 (0) 21 556 2826 Fax: +27 (0) 21 556 1989 E-mail: sales@thermalloy.co.za

February / March 2015

Company profile: KÄRCHER

KZN Industrial & Business News

POWERING AHEAD

In the world of cleaning the Kärcher name is synonymous with power, quality and innovation and the brand has evolved into the largest manufacturer and supplier of cleaning equipment for both the industrial and domestic markets in the world. These are the values that were top of mind when the Durban branch of the cleaning giant moved to new premises in Richmond Road in Westmead in February 2013. The facility which currently employs 18 people, not only offers a modern and userfriendly show room but also offers a full service and repair facility for all Kärcher equipment . The new facility is of such a high standard that it meets the international German specification and standards to be classed as a fully fledged “Kärcher Centre” - able to supply all the industrial and domestic equipment from the Kärcher range.

According to KZN Branch Manager, Garin Denysschen, this move has seen the branch go “from strength to strength.” The Kärcher Durban facility is 1200 in size, comprising a 200 world class showroom for equipment, a counter sales facility for walk in customers, a spares department and a fully integrated workshop and service department, as well as the necessary sales administration facilities. The counter sales facility and showroom are open from Monday to Thursday between 08h00 and 16h30 and on Friday between 08h00 and 16h00. Potential clients are encouraged to pay a visit and personally view the wide range of products on offer. Demonstrations can always be arranged on request.

NEW PRODUCTS FROM KARCHER New in the industrial market is the recently launched HD 5/15 C Compact High Pressure Cleaner -

Light weight, compact and mobile and versatile Best in its class in terms of size vs. performance For both vertical and horizontal operation Built in accessory storage Rubber strap for securing the HP hose Standard with build in fine mesh water filter to protect the pump against dirt particles Very mobile with integrated carrying handle on the front of the machine enables easy loading and convenient transport The push handle is retractable at the touch of a button Long service life due to brass cylinder head and automatic pressure relief on shutdown

Recently launched for the domestic market is a new range of MV Vacuum Cleaners -

An option to suit all applications and budgets – entry level from MV1 up to MV6 Premium Class Compact, practical and versatile. Easy accessory storage system Standard with blower function as well on M1, MV3 and MV6 class All units standard with cassette filter so it’s possible to do wet and dry vacuuming without changing the filter Easy to open with “push and pull” lock system Energy saving motor design Superior flow rates and suction power Power tool connection on the MV6

KARCHER CENTRE DURBAN Kärcher (Pty) Ltd | 33 Richmond Road, Westmead, Pinetown, Unit 1 Ninian & Lester Industrial Park P.O. Box 11818, Vorna Valley, 1686 | South Africa Tel: [+27] 031 7134700 | Fax: [+27] 031 7006603 | Cell No : 0829252741 Email : garin.denysschen@karcher.co.za Website : www.karcher.co.za

February / March 2015

news

KZN Industrial & Business News

Mobile enterprise solutions company opens in Durban M akeMeMobile, specialists in mobile enterprise solutions, recently opened a Durban branch to support the growth of the business in this region, following the company’s establishment of offices in Johannesburg and Cape Town over the last 18 months.

According to Kallie van den Berg (pictured), Coastal Director at MakeMeMobile, the demand for mobile enterprise solutions in the FMCG and retail space has resulted in MakeMeMobile opening a Durban office to support the company’s growing base of customers. “Until now we

have been providing barcode scanning, mobile computing, warehouse and voice-directed work solutions to our large national customers who have operations in KwaZulu Natal through our other offices. Our recent successes and the expansion of our customer base requires our pres-

Natal region, where many of the large FMCG companies and retailers are based,” adds Van den Berg. “By opening another branch, we can meet the demand for consistent service delivery across South Africa, which is important for customers that run national operations. We are planning to open our Port Elizabeth branch before the end of the year.” Rudi Fick, a solutions architect with years of experience in the mobile enterprise industry, will lead the MakeMeMobile team in KwaZulu Enquiry no: 9 Natal.

ence in the region to provide the necessary sales and support services,” he says. “We’ve also seen an increase in the number of customers deploying voice-directed work based on Vocollect solutions, not only nationally but particularly in the KwaZulu

Entrepreneurial competition opens

outh African entrepreneurs rarely receive the acknowledgement they truly deserve, and should be praised for the role they play in the creation of jobs and economic development in the country. This is according to Nazeem Martin, managing director of Business Partners Limited, following the launch of the 2015 Sanlam / Business Partners Entrepreneur of the Year competition which took place in Durban recently. Now in its 27th year, the pre-eminent entrepreneurial platform continues to pay tribute to the fearless entrepreneurs who remain dedicated to not only fostering a culture of entrepreneurship in the country, but also to their business and staff. Martin says that considering South Africa’s unemployment rate is at 25% and that it was recently announced that South Africa will have the 8th highest unemployment rate* globally in 2015, the role that entrepreneurs play in aiding job creation is evi-

dent. “The six 2014 Entrepreneur of the Year competition winners collectively created over 400 jobs, while our overall 2013 Entrepreneur of the Year winner generated over 800 jobs in the rural area of Qwaqwa. These figures confirm the pivotal role entrepreneurs play in job creation, as well as the more prominent role they could play in this space with additional support. “By embracing local entrepreneurship, the competition provides entrepreneurs with an opportunity to showcase their achievements and elevate the business’s profile.” The competition provides entrepreneurs with the chance to win prizes up to the value of R 2 million, which

includes cash prizes to the value of R350 000. Competition winners will also receive valuable mentorship support, networking opportunities and national media exposure. Entrepreneurs interested in entering the competition can download entry forms online at www.eoy.co.za . The closing date for the competition is 16 June 2015. Enquiry no: 9

Energy company of the year

nergy efficiency has always E been a top priority for Toyota South Africa Motors. Their efforts

were recently rewarded with the second consecutive Energy Company of the Year award. The first award was won in 2013. The award was presented by the Southern Africa Association for Energy Efficiency (SAEE). Through the awards, the SAEE recognises outstanding accomplishments of individuals and companies in the energy industry specifically the commitment to the profession; desire to further the association’s mission, and participation in civic and community affairs. “This is a very prestigious award and we are excited about winning it for the second consecutive year. At Toyota we strive for Number 1 in all we do and this proves that our efforts towards energy efficiency are moving in the right direction. This is a critical part of our business and a company-wide initiative,” says Riaan Olivier, General Manager, SHE department at Toyota South Africa Motors. Energy efficiency has always

been a big concern for Toyota and in April 2010 a dedicated Environmental Engineering Department was formed to handle amongst others all the energy efficiency projects around the manufacturing plant located in Durban. The ever increasing energy crisis and cost gave rise to this department. The main objective of this department was to reduce energy consumption which translated into a reduction of costs and an improvement in operational efficiencies. The Environmental Engineering Department has completed 108 projects since its inception with the main focus around energy efficiency. The projects are very intricate and involve feasibility testing, measurement and verification. The team use the expertise of the relevant area of the business to assist them in making the best decision possible. “Energy is a collective effort and for this reason, we mobilise the whole company to assist us with our projects,” adds Olivier. Enquiry no: 10

Automated time clocking reduces payroll fraud, improves accuracy & can provide employee-specific, area-specific security.

Leaders in automated Time & Attendance and Access Control Solutions

Fingerprint & Face ID terminals are inexpensive and easy to use in commercial applications.

Tel: (031) 265 0659 5 The Boulevard Westway Office Park Westville

HAND SCANNERS

FINGERPRINT ID

Hand geometry terminals scan accurately despite dirty, painted or damaged fingertips in industry RFID terminals and electronic timeclocks are practical and hygenic.

FACE ID SCANNERS

RFID SCANNERS

uniclox Authorized Allegion Distributor

ELECTRONIC TIMECLOCKS

Technologies www.uniclox.com



Sales & Support offices in Cape Town, Durban, East London, Johannesburg & Port Elizabeth

February / March 2015

KZN Industrial & Business News

Company profile: romotas

Thermal Spray Aluminium (TSA) Coating Romotas has in excess of 40 years experience in the Thermal Spray services, having completed many projects in the Chemical, Petrochemical, Pulp & Paper & Sugar industries. Thermal spraying with aluminium is not a new method for corrosion protection. For many years, thermally sprayed metal coatings have been widely accepted for giving very long protection lifetimes. Our experience and numerous tests in the different market sectors, show that the lifetime, or the time to the first necessary maintenance work, of thermally sprayed aluminium (TSA), combined with a paint coating system, can be more than 25 years. Why Use TSA Coatings? TSA coatings find use in a variety of environments, including the following: • Atmospheric areas -The main reason for using TSA coatings in areas subject to atmospheric exposure is to reduce the need for future maintenance. Maintenance costs for existing constructions have been increasing rapidly, eg.many painted platforms are now about 20 years old and require extensive surface preparation maintenance. This, combined with longer design lifetimes for many recent installations (e.g., flare booms, crane booms, and steel under decking has generated increased interest in TSA coatings as a way to reduce future maintenance costs. • Submerged areas - The use of TSA coatings reduces the requirement for sacrificial anodes. Bare steel has a current requirement of 120 milliamps per square meter (mA/m2) compared with 10 mA/m2 for a TSA coating. • Special areas (pipe work and tanks) - TSA coatings reduce the possibility of chloride stress corrosion cracking Long lifetimes with minimum need for maintenance, •Resistance to mechanical damage, •No health hazard from solvents or other organic substances, •No drying/curing times after application, •Coatings exposed to dry atmospheres can withstand temperatures up to the melting point for aluminium (660 C), •Coating has sacrificial anode effect on steel in marine environments, which means the coating will corrode in preference to the steel substrate (hence, any small areas of bare steel will receive limited cathodic

protection and be protected against corrosion) •The application process can be mechanized Corrosion in the refinery industry- CUI (Corrosion Under Insulation) CUI is long recognized as a major issue for petrochemicalplants, and frequently consumes a large percentage of a plant’s maintenance budget when both inspection, and repair are considered. As a result, a great deal of effort has gone into management of CUI, and this has led to the formation of a number of committees around the globe working on technical solutions. Because of the vast areas to be protected at a facility and the expense involved in inspection, repair and replacement of insulation and damage resulting from CUI, plant operators would like a solution that can reliably last 25 years or more. Unfortunately, the traditional organic coatings employed have consistently fallen farshort of expectations with an average life that is often less than 10 years. Both organizations recognize that the coating most likely to provide effective corrosion protection on insulated steel and stainless steel structures with a life expectancy of at least 25 years is Thermal Sprayed Aluminium (TSA). Benefits of TSA for CUI Prevention 1.Effective • Provides sacrificial protection to steel in wet and Humid environments, including cyclical wet/dry environments. • Tolerates mechanical damage to the coating without loss of protection. • Protects steel and stainless steel structures. • Long life of 25 years or more before coating Many refineries, such as the one shown above, have extensive CUI issues that

How thermally sprayed coatings of Zn and Al, combat corrosion •For atmospheric, buried, and marine environment corrosion protection, Zn (TSZ), Al (TSA), and their alloys have proven that they provide long term corrosion protection and outperform most all other methods. •Anodic (TSZ/TSA) metal coatings applied to steel cathodes (more noble than Zn or Al), are referred to as cathodic or sacrificial protection coating systems. •These thermal spray coatings provide corrosion protection by excluding the environment (or electrolyte) and acting as a barrier coating (like paints, polymers, and epoxies, but unlike typical barrier coatings they also provide sacrificial anodic protection. Typical thermal spray applications for Zn, Al, and their alloys •Carbon steel equipment (petrochemical facilities, power generation, naval ships, etc.) are coated with TSA, TSZ, and 85/15. •Petrochemical users expect TSA coatings to provide >20 years with no maintenance or corrosion inspections. •A TSA coating has been operating in severe petrochemical vessel operating conditions. One coating in particular has protecting carbon steel equipment operating in cyclic service of ambient to 350F/175C, in contact with wet insulation, for >50 years with no visible corrosion. •TSA coatings are also specified as a solution to stress corrosion cracking (SCC) of austenitic stainless steel. •Offshore oil rigs operating in severe conditions rely on thermal spray aluminum for corrosion protection. >20 service life with no maintenance has been documented. •These coating systems meet specifications from organizations such as NACE, SSPC, AWS, US Navy, US Army Corps of Engineers, and many others. Galvanizing VS. Thermal Spray •Pure aluminum (>99%), zinc (>99.9%), and zinc-aluminum alloys may be sprayed, whereas galvanizing is never pure zinc, it is Zn/Fe matrix. Also, the molten zinc bath is often contaminated with pickup from materials that are dipped into it. •Aluminum and the 85/15 zinc-aluminum alloy coatings are not available by hot dip galvanizing. •Aluminum and Zn/Al coatings protect steel better than pure zinc in marine and industrial environments. •When metalizing, the surface being coated is not preheated and it remains at a low temperature, with local temperature never exceeding about 250-300° F. Because metalizing is a “cold process” when compared to galvanizing’s >850°F temperature, there is virtually no risk of weld damage or distortion of the steel due to high temperatures or overheating. •The acids, fumes, contaminated rinse water, and other byproducts of the galvanizing process are considered hazardous. Thermal spray waste is generally metal dust, which when applied in a shop environment, is collected by specially designed dust collectors that remove up to

result in very costly maintenance. 2. Economical • Low life-cycle cost • Initial application similar in cost to organic coatings • Minimizes maintenance and inspection requirements 3. Efficient • Can be applied on live equipment • Wide service temperature range of -100 to 500 °C(-150 to 930 °F) • No cure time • Coatings apply quickly 4. Environmental • Sustainable corrosion protection • No VOC’s (volatile organic compounds) • No maintenance • Reduces waste from insulation replacement Twin Arc System TSA coating has become an efficient/durable solution for long-term corrosion control and protection of steel structures. Romotas has successfully launched a new dedicated state-ofthe-art TSA coating facility capable of using the “Twin Wire Arc System”; where two consumable wires are arced together and entrained in an air jet from the gun to the surface of all piping products (i.e. pipes/fittings). This method deposits a consistently atomized coating, resulting in high bond strength, and the highest rate of application of all thermal spraying methods.

99.99% of the generated dust, down to .12 microns, and may be recycled. Metal dust generated while spraying onsite may be ignored, swept up, or collected with grit blasting containment and collection system depending on local requirements and conditions. •Most paint and powder coating applicators can easily upgrade to thermal spray coatings. It is difficult, or impossible to upgrade to a galvanizing line, therefore fabricated parts must be shipped to approved galvanizers and then shipped back to approved painters/powder coaters. •Because galvanized coatings must be dipped in a tank, parts are limited to the size of the molten zinc galvanizing tank. •While galvanized coatings are difficult to top coat and may require special surface preparations (acid etching, phosphating, etc.) to allow topcoats to adhere to them, thermal spray coatings 5-15% porosity make them a perfect surface for paints and powdercoats. The coating soaks up topcoats like a sponge, creating a tremendous bond between the metal coating and the top coat. •Thermal spray coatings are also less susceptible to out-gassing, a phenomenon that causes bubbling and loss of adhesion of topcoats. •Field repairs to galvanizing can only be done with paint, which does not last nearly as long as the galvanized coating. Typical thermal spray equipment is portable and easily used onsite in the field. Future Use of TSA Coatings In the future, the choice of coating type will depend much more on the life cycle cost associated with the coating. Construction costs and future maintenance costs in production will be taken into consideration. Important questions include the following: • What is the lifetime for which the installation is designed? • Are these areas requiring high temperature-resistant coatings? • Are there coated areas that are impossible (very difficult/expensive) to maintain? The most important parameter will be the design lifetime for the installation. If it is less than 25 years, then life cycle cost assessments will not favour the use of TSA for general corrosion protection, and it will be used only for protection at high temperatures and for special areas that are difficult to access. Another important factor that can affect coating choice for offshore use and maintenance is the possibility that future health and environmental requirements may restrict the use of solvent-based paint products and zinc-containing paints to the extent that their large-scale use may be almost impossible. TSA coatings then would be a serious alternative to traditional paint systems, even for applications with short design lifetimes TSA coatings are not introduced in to the different industries to take over the traditional painting methods, but to exist as an additional coating type with good special properties.

www.romotas.co.za

February / March 2015

KZN Industrial & Business News

INSTRUMENTATION, MEASUREMENT & CONTROL

The latest in radar sensors for bulk solids

anuary saw the launch of VEGA’s latest offering in radar sensors to the market. For nearly 20 years, VEGA has been listening to customers’ needs. In order to cater to these, the company has researched and developed the VEGAPULS 69, a sensor that takes a big step closer to the ideal of an all-round radar level measuring instrument for bulk solids. The level transmitter operates at a frequency of 79 GHz, which allows a considerably better focussing of the transmitted signal. This is a distinct improvement on the previous model which operated at 26 GHz. In con-

Vega’s Clemens Hengstler, left, and John Groom tainers and silos with many internal obstructions, this enhanced focussing helps to reduce the influence of background ‘noise’. This means that reliable measurement is also possible even with complex internal structures. New microwave components allow the sensor to detect even the smallest reflected signals. Products such as plastic powders or wood chips, which until recently were very difficult to measure because of their

optimum solution to meet the application needs. Completely unaffected by dirt and build-up, the innovative lens antenna guarantees maintenance-free operation even in harsh environments. To make setup and commissioning easier, an intelligent App for smartphones has been developed. It allows quick and easy alignment of the sensor on a swivel holder. By entering the vessel height and the distance from the discharge opening, the App automatically calculates the optimum tilt angle. Enquiry no: 11

Image inspection and code verification

New 3-in-1 temperature calibrator

nstrotech, a Comtest Group company, recently announced their locally designed and manufactured Calog-Temp, a multi-functional temperature calibrator. It’s a high-precision, hand-held calibrator for the calibration and troubleshooting of process control instrumentation. The Calog-Temp simultaneously measures and sources ten types of thermocouples and seven resistance temperature detectors (RTD). It measures milliamps whilst sourcing or simulating millivolts, TCs, RTDs or ohms to calibrate transmitters. The logging facility stores data

poor reflective properties can now be measured with very high reliability. This considerably extends the application range for radar technology in the bulk solids industry and opens up new application areas as well. With a measuring range of up to 120 metres and an accuracy of +/5mm, the sensor has sufficient performance capability even for the out of the ordinary tasks such as level gauging in mine shafts or distance measurement on conveyor systems. Despite its large measuring range, the sensor is also an ideal solution for small hoppers or containers; the different antenna designs enable the

on the SD card supplied, which is easily downloaded to a PC via the on-board USB port and usable in most of the common spreadsheet formats. The trend feature is ideal for graphing temperature profiles and PID controller optimization with a programmable timebase. In addition, the Calog-Temp has the functionality necessary to install and maintain all powered and non-powered transducers using the built-in 24V loop power supEnquiry no: 12 ply.

mron has launched its new FQ vision sensor which sets a new standard for image inspection and code verification. According to Omron Country Manager Victor Marques, it was created to primarily address the market’s requirements for an easy-to-use vision sensor that can address more complex applications, thanks to improved performance, expanded functionality and a wider range of models. The FQ2 vision sensor combines the camera, lens and lighting in a single compact package, complete with image processing capability which eliminates the need for a separate controller. The compact size and all-in-one design makes the sensor simple to mount and ideal for use in confined spaces.

The FQ2 supports all of Omron’s inspection algorithms, including shape search, colour inspection, optical character recognition (OCR), code reading and verification. For shape detection, the Shape Search II algorithm achieves high speed, highly reliable detection of position and 360°angle even if the objects are overlapping. In addition the Shape Search II algo-

rithm can detect up to 32 objects in the same image, enabling high speed inspection of groups of items. For character recognition, Omron’s unique OCR technology enables stable recognition and verification of even worn or distorted characters, and requires no setting of parameters to compensate for character contrast or positional offsetting. The large, built-in dictionary includes over 80 different fonts, plus worn, blurred and distorted character variations, and numerous size and background variations. In addition, OCR and code reading can be combined with in and verification against reference data can be set up without any programming or the need for external devices. Enquiry no: 13

Smart 3D sensors for mobile machines

Belt Weigher Indicator LT1320

7 Segment LED Display Graphic LCD Display Analog Re-Transmission 5VDC Excitation High Resolution ADC & DAC Modbus Communications Dynamic Calibration Field upgradeable Firmware Dynamic Tare Advance Digital Filtering Real Time Clock Resettable & Non- Resettable Totaliser 4 Alarm Setpoints Encoder / Tacho-Generator Input RS232 & RS485

sales@loadtech.co.za Tel: 012 661 0830

matic object recognition. This makes it possible to record more than 1 000 distance values synchronously and to reliably detect and follow up to 20 objects. This function can, for example, be used as collision warning. Functions such as minimum, maximum and average distance with free segmentation of the field of view in three dimensions, offer innumerable degrees of freedom in the application. A typical range of up to 35 m is guaranteed.

he LT1320 takes the weight and speed information from a belt conveyor system to accurately calculate rate and total material transferred. The high bright 6-digit 7-segment

20mm LED displays and the sunlight readable graphic LCD display make for easy setup and readability. A simple menu system allows for easy configuration of display and belt weighing settings.

Fluke Process Calibration Range Working in a process environment such as pharmaceutical, refining or other industrial area can be challenging. Whether you’re working at a bench, out in the plant, or in the field, you need accurate tools that you can count on. Finding the right tools for the specific challenges you face every day is important. With the Fluke Process Calibration range, you can be sure that the instruments you need are accurate, best-in-class and easy to use.

Comtest Distribution 10 Enterprise Close Linbro Park 2090 Tel: 010 595 1824 info@comtest.co.za www.comtest.co.za For a FREE Demo & more INFO email: flukeDEMO@comtest.co.za

Fluke. Accurate tools you can count on.

The heart of the new unit is the robust and reliable PMD 3D sensor patented by ifm. Even interference caused by changing environmental conditions such as sunlight, rain or materials with different reflective characteristics does not influence the repeatability of the measured data. The sensor is highly resistant to vibration and shock and meets IP 67 and IP 69K protection requirements. Enquiry no: 14

Digital indicator for belt weighing applications

VSquared Marketing V2/12048/February 2015

* * * * * * * * * * * * * * *

river assistance and automated working processes increase both machine efficiency and safety when operating mobile machines. Thanks to threedimensional detection of the machine environment and automated evaluation of scenes and objects, the newly developed O3M151 sensor from ifm electronic opens up a new dimension in sensor technology. Similar to the comfort and safety functions in modern motor vehicles, such as distance sensors, rear view cameras or emergency brakes assist, the new powerful sensor offers auto-

The load cell calibration can be done directly from the load cell calibration certificate or by using dynamic calibration of the belt conveyor system. The LT1320 also provides an internal jumper selectable power supply for powering an encoder / tacho-generator and a pulse counting digital input to measure the speed of the belt conveyor system. A universal mains switch mode power supply (85-264VAC) is provided as standard but an optional low voltage (1030VDC) isolated power supply can be installed. The LT1320 contains precision front end circuitry for high accuracy and stability. The ratiometric ADC circuitry automatically compensates for temperature drift and excitation voltage variances due to cable loss. The load cell excitation voltage is 5VDC and can interface with both 4 wire and 6 wire load cells. The LT1320 can power up to 6x350Ω load cells. RS232 and RS485 communications is supplied as standard with the Modbus RTU and Modbus ASCII protocol. A simple ASCII out protocol is also provided for serial printing and communicating to large displays. The LT1320 also has analog out circuitry to generate a precision 0/4-20mA or 0-10V analog output signal. The LT1320 also includes other advanced features. The product is available from Loadtech Load Cells. Enquiry no: 15

February / March 2015

KZN Industrial & Business News

POWER GENERATION

Environmental Audit for new Power Plant

he ACWA Power Solafrica’s New Bokpoort Concentrating Solar Power (CSP) Plant is not only being built to harness solar power to supply into Eskom’s grid to assist in alleviating the country’s power crisis, but will also satisfy one of the National Development Plan’s most crucial agendas and that is job creation in an area that sorely needs it. Royal HaskoningDHV was appointed in 2010 to carry out the Environmental Impact Assessment (EIA) for the R5billion ACWA Power Solafrica Bokpoort Concentrated Solar Power Plant in the Northern Cape. In addition to this Royal HaskoningDHV was also appointed to carry out 2 Basic Assessment Processes for the water supply pipeline from the Orange River. The position of the first abstraction point was deemed to be unsuitable due to the Orange River’s flood patterns necessitating the design of a second abstraction point, as well as a 3km pipeline extension. In 2013 Royal HaskoningDHV was appointed as the Environmental Control Officer (ECO) at the start of project construction which cul-

minates in December 2015. The approved EIA is for a 75MW CSP Power Plant and currently a 50MW plant is being constructed utilising parabolic trough technology which is the more suitable CSP technology option for the environment, especially avifauna. Malcolm Roods, Market Segment Leader, Environmental Services at Royal HaskoningDHV states, “When applying for an EIA it is important to ensure that the application is for a large enough area; as well as that the maximum capacity together with all relevant EIA listed activities are applied for”. This allows for phased development should it be opted, like with the Bokpoort development where another 25MW generating capacity can be added at a later stage. Having as much detailed engineering information as possible is crucial to inform the EIA process. The EIA took just 11 months, with the recent basic assessment process taking only 4 months. Elton Julies, HSEQ Manager ACWA Power Africa Holdings, states, “Bokpoort is different from other solar projects in that we can gen-

Energy and light, core focus areas in 2015

erate electricity from the solar power system during the night.” Some of the project challenges include a 25km dirt road to the site that is subject to increased traffic volumes during construction. By far the greatest challenge is waste management, both hazardous and general waste during construction, exacerbated by the fact that site location is very remote and considering that the Northern Cape has very limited licensed waste sites. Acting as Environmental Control Officer for the project, Roods, states, “The main purpose of the monthly compliance audits is to ensure that all relevant environmental conditions prescribed in the project Environmental Authorisations (EA) and approved Environmental Management Plan (EMP) & Programmes (EMPRs) have been appropriately and adequately considered by ACWA Power Africa and its contractors during Enquiry no: 17 the construction phase.”

Joining forces to expand predictable power offer

n order to become First in Mind—First in Choice in power generation, Atlas Copco and industrial generator brand Gesan are joining forces. As a result, Atlas Copco can now provide Predictable Power solutions to a wider range of industries such as construction, rental, mining, oil and gas, healthcare, data centers, telecom, manufacturing, government and transportation. The company will offer industry-specific products through a network of expert dealers. “Atlas Copco is a strong, global brand and Gesan has a reputation for delivering quality industrial power solutions. With the addition of the Gesan product line, Atlas Copco provides Predictable Power for customers in a wider range of industries than ever before,” explains Ben van Hove, Vice President Marketing Portable Power with Atlas Copco Portable Energy. “Product development to optimise cost-efficiency, performance and operation is

our primary focus.” A brand within the Atlas Copco group since 2011, Gesan will become a dedicated Atlas Copco product line. “Gesan has an outstanding reputation with our industrial customers. That is why we are proud to continue to use the Gesan name within our Atlas Copco product portfolio,” says van Hove. The Gesan line generators will have their own design in line with the Atlas Copco product branding. Unit names will follow the Atlas Copco naming standards, with all existing Gesan products to be renamed by the end of 2014. Atlas Copco will operate a dual market approach. Atlas Copco generators for industries such as oil and gas, construction, mining

and rental will continue to be sold through the Atlas Copco customer centers. Atlas Copco Gesan solutions will be distributed via a dealer network that will cover segments such as healthcare, data centers, telecom, manufacturing, government and transportation. “Our goal is to get the right products to the right people using the right channels.” explains Atlas Copco Gesan Line Business Development Manager Jose Antonio Gomez. Enquiry no: 18

SA Industry & Technology Fair

Enquiry no: 20

Enquiry no: 19

Current affairs just got cooler

lack Business Council (BBC), the voice B of black business, has thrown its weight behind Empowertec Africa, the three-day

expo which focuses on addressing sustainable enterprise development, to build viable businesses and committed entrepreneurs from disadvantaged communities. This is the first time the BBC will be participating in the expo, which takes place from 20 to 22 May 2015 at Gallagher Convention Centre, Midrand. Empowertec Africa is a small business opportunities showcase, and forms part of the 12-shows-in-one SA Industry and Technology Fair (INDUTEC). “We are excited to be part of this show, as it aligns perfectly with our focus of promoting the incubations of small businesses and the black industrialists development programme in partnership with the Department of Trade and Industry (DTI), “ says Ndaba Ntsele, President of the Black Business Council. The Black Business Council (BBC) is the over-arching confederation representing professional and business associations and chambers, the main purpose being to lobby government on policy and advocacy, in order to accelerate the participation of black South Africans in the mainstream economy Their focus is on job creation, skills acqusition, mentorship, knowledge tranfer and the creation of enabling platforms and opportunities for committed entrepreneurs.

s South Africa prepares for another period of load-shedding and uncertainty over Eskom’s power supply capacity, it is a safe assumption that the implementation of renewable energy and innovation when it comes to energy usage and distribution will be dominant themes in 2015. This is the view of experts who continue to service the energy efficiency market. Dr. Raj Naidoo, Director at Enermatics Energy, says traditionally South Africa has been reliant on subsidies to implement renewable energy. “The electricity price increases are now at a level where many companies can implement renewable energy without subsidies by taking a long term view.” The increased relevance of renewable energy, as well as innovation in the way energy is used and distributed, will emerge as key influencers this year as the embattled Eskom struggles to maintain power supply. “Eskom’s challenge to meet the demand for electricity is set to continue. The service provider has already implemented load shedding and is likely to continue with this schedule because of maintenance requirements of various power systems,” Naidoo continues. However, this situation of need and pressure will serve as a catalyst for change and more strategic ways of dealing with power supply. Enermatics Energy believes that through technology and data, companies will introduce new ways of optimising energy through a mix of distributed generation and utility supply. The quest for enhance operations and more effective application of technology will result in more municipalities starting to implement smart metering programmes Naidoo explains. Enermatics Energy’s view is that a significant number of municipalities are under severe financial strain. “Smart metering can help them lower operating costs and increase margins. We’ll see more municipalities implementing smart metering.” Another noticeable trend this year will be the implementation of demand response programmes as a basis from which to proactively manage service delivery and customer interaction. “Municipalities will look at improving reliability and margins through demand response,” Naidoo continues. According to Enermatics Energy 2015 will be a make or break year in terms of energy resource utilisation and consumer behaviour.



TRANSFORMER OILS

Keep a cool head when updating solutions for your transformer needs with the help of Nynas naphthenics. We offer the world’s widest range of transformer oils, developed to handle just about every conceivable climate, design and operating condition.

www.nynas.com

February / March 2015

POWER GENERATION

KZN Industrial & Business News

Rapid delivery of integrated power solution

n November 2014, the east coast town of Toamasina in Madagascar, was faced with an energy shortfall and the risk of imminent blackouts. However, proactive action from local stakeholders and unrivalled turnaround times from Cummins Power Generation’s global offices eliminated any threats of a regional power grid shutdown. According to Darryn Scheepers, Cummins Power Generation General Manager for dealer development in Southern Africa, the company worked in close collaboration with its regional distributor, Madagascar Automobile (Madauto), and state power utility Jirama to ensure that 7.5 MW of power was urgently supplied and readily-available to Toamasina by midDecember 2014. “Following in-depth talks, the order was placed on 25 November, and the fully-integrated solution - consisting of five individual generator sets - was delivered by 13 December. This is a considerable achievement that was only made possible by our excellent

270H x 170W

working relationship with Mad auto, and the highly-efficient synergy of Cummins Power generation branches based in South Africa, the UK and Dubai,” he states. Scheepers explains that the solution was immediately available from the Cummins Dubai distribution facility. The solution was upfitted in Dubai to withstand the high humidity of Madagascar’s east coast.“If the generators stand idle for an extended period there, the moisture builds up on the alternator wiring, which runs the risk of complete failure. The major compo-

nents that had to be upfitted were sourced from the Cummins UK factory in Kent, which successfully met all deadlines too,” adds Scheepers. The Cummins generator sets have a dry weight of over 16 tons each, and are 6058 mm in length, 2438 mm wide and 2591 mm in height. They were installed in special 20-foot containers that were transported from Dubai to Antananarivo on one Antonov aircraft operated by specialist French aviation charter company Air Partner. “The Antonov carried a total of five 20-foot containers, which stored the generator sets and all associated equipment. As a result, we had to get special clearance by the relevant authorities to air freight the cargo. What’s more, all fluids had to be drained and batteries disconnected, in order to reduce any hazardous risks related to leakages and sparks,” says Scheepers. After landing in Antananarivo, the cargo was directly loaded onto flatbed trucks to complete the final 500 km leg of the epic journey. Each generator set was transported individually by truck, with the last stage of the journey lasting eight hours.

Make sure your plant is always on

Enquiry no: 21

Two new diesel driven generator ranges

enttech South Africa’s growing portfolio of industrial sales and rental equipment shows that the company is committed to providing new products and technologies that align with changing times and market demand. The company, which boasts 22 recognised brands of welding, power generation, lifting, rigging and construction-related equipment, has recently launched two new ranges of diesel-driven generators, and has plans for introducing gas-driven generators early in 2015. The new ranges of diesel-driven generators include a heavyduty range covering 10 to 30kva in both single and three phase sound-attenuated models, and an extra heavy-duty ‘rental spec’ series for extreme conditions. “The smaller units are popular for domestic and small business use, whereas our standard units are popular with larger businesses and site use. The ‘Rental spec’ units are aimed at heavy-duty on-site applications,” explains Martiens Opperman, Renttech South Africa’s Operations Manager. Opperman emphasises that the company is constantly striving to improve the quality and efficiency of its products, many of which are sourced internationally, with the overall aim of supplying top-quality, versatile products at affordable prices.

“The 10-30kva range is small and compact, 1500rpm, soundattenuated and fitted with a Kubota/Newage Stamford power pack and offered at extremely competitive prices.” The heavy-duty ‘Rental spec’ units can be double-stacked, painted to marine container specifications and come with a standard five year rust proof warranty. These can be supplied as duel frequency units (50/60Hz). These units are fitted with either Perkins/Newage Stamford or Cummins/Newage Stamford power packs and handle ambient temperatures of up to 50°C. The units 800kva and above are fitted in converted soundproof marine containers which are ideal for site use,” says Opperman. In addition to new gas-fuelled generators, Renttech will also be distributing to the South African market new hybrid-type lightemitting diode (LED) towers. These are currently in the production development phase and will be available in the first quarter of 2015. “The field of power generation and stand-by power is a dynamic one, and Renttech is proud to be at the forefront of a number of exciting new product ranges which are both cost-effective and energy-efficient,” Opperman concludes. Enquiry no: 22

Emergency light safety and comfort

Wherever, whenever you need power, Aggreko can supply it. No matter how large or small your operation, Aggreko ensures your power stays on. We provide cost efficient, plug and play power solutions to the world’s leading manufacturing operations.

Aggreko, Power Specialists in Manufacturing Aggreko Africa T: 0860 111 906 E: always-on@aggreko.co.za Aggreko operates from over 200 locations throughout the world. For the location nearest you, please go to: www.aggreko.com/contact

power outages

egrand’s extensive range of electrical products, designed to help South Africans to better cope with the current power outages, includes a miniature emergency lighting unit, which automatically lights up in the event of a power failure. “This Arteor emergency lighting device, which enhances security and comfort in homes, hospitals, hotels and offices, illuminates immediately when there is a power outage,” says Luk Ivens, general manager, Legrand Southern Africa. “A special feature of this unit is that the light fitting can be easily unclipped from the mechanism and used like a conventional torch - a handy facility when a room is suddenly plunged into darkness during load shedding.” “Although this removable lighting unit is small, its illumination is powerful, effective and comforting in any environment. Lightemitting diodes (LED’s) indicate the mains and charging status.” These mechanisms are available in white, with a selection of 17 cover plate design options, including woven metal, red mirror

and marine leather. Other finishes, like plastic, metal, tattoo, wood and brushed steel are also available. The Arteor range of wiring devices enables users to ‘mix and match’ the design option and type of finish for any control function. An added advantage is these combinations can be changed at any time to suit exact requirements. Legrand offers the local market a choice of modern standalone Arteor devices, like simple switches, as well as the combination of many system functions, including the most advanced home automation solutions. Arteor devices have been designed for aesthetic appeal, flexibility, energy efficiency, quality power supply and optimum safety in renovations and new installations. Other Legrand products, which minimise the negative effects of power outages, include home automation devices, a reliable uninterruptible power supply (UPS) system, inverters and DLP LED trunking. Enquiry no: 23

February / March 2015

KZN Industrial & Business News

CONSULTING ENGINEERS & PROJECT MANAGEMENT

Inroads in Kwazulu-Natal

urray & Roberts Infrastructure has secured its first roadworks rehabilitation contracts in the province of KwaZuluNatal for the South African National Roads Agency SOC Ltd (SANRAL). This is a major coup for the company, established after the integration of Concor Civils and Concor Roads & Earthworks into a new single business called Murray & Roberts Infrastructure. “There are actually two contracts that have been awarded back to back to Murray & Roberts Infrastructure. While the coordination and planning of these simultaneous projects represents a challenge in terms of logistics, it is a significant testament to the capabilities and expertise of Murray & Roberts Infrastructure,” Bennie Hook, Project Manager, says. The scope of work on both contracts consists of periodic maintenance of National Route 2 (N2). The first contract is a 22 km stretch, namely Section 23 from km 33 to km 55, which is roughly from the Umzinto River to the Umkomaas River. The second contract is a 14.5 km stretch, namely Section 25 from km 2.7 to 17.2, which is from where the N2 crosses the Umlaas Canal to what is known as the Spaghetti Junction. The first contract commenced in August 2014, with a duration of 16 months, while the second contract commenced in September 2014, with a duration of 14 months and an estimated completion date of November 2015. Commenting on the pavement specification, Hook says the projects consist of rehabilitation work on the old road surface. This involves milling out a layer of the existing asphalt and replacing it with new material, followed by a final Ultra Thin Friction Course (UTFC) layer on top. A major feature of the project is the use of a Comar mobile asphalt plant from Much

Asphalt, which is providing the Recycled Asphalt Pavement (RAP) mix for the projects. Both projects will use 40% RAP content. “Recycling the old asphalt in this manner represents a significant cost saving in terms of bitumen and aggregate, as well as being highly sustainable,” Hook comments. A particular challenge has been posed by closely monitoring the binder content of the existing asphalt, due to various rehabilitation work carried out over the years that has used different materials. “The project is pretty straightforward. However, obtaining the correct RAP mix is tricky, as the varying binder content of the old asphalt affects the ratios of the mix recipe.

This has to be monitored closely as quality control is critical.” In terms of volumes, 21 000 t of continuously graded fine mix and 23 000 t of continuously graded medium mix will be used on Section 25, in addition to 555 000 m2 of UTFC. A total of 33 500 t of continuously graded course mix and 535 000 m2 of UTFC will be used on Section 23. Equipment on site includes a paver, a shuttle buggy, a milling machine, vibratory roller and water cart. Hooks says that Murray & Roberts Infrastructure has also been employing local labour in terms of SANRAL requirements. Enquiry no: 24

Prestigious environmental product declaration certificate

SSA ABLOY branded DC700 and DC500 door closers recently received the prestigious Environmental Product Declaration (EPD) certificate from the German Institute Construction and Environment (IBU). IBU was created out of an initiative of manufacturers who decided to support the demand for more sustainability in the construction sector and is currently the only organisation in Germany that issues certificates based on international standards. EPDs form the basis for the data for building assessment on an ecological level which is currently laid down in the new European Standard project ‘Sustainability of buildings’. An EPD is a standardised way of quantifying the environmental impact of a product or system in life-cycle assessment. In addition to company and product information, the declaration also includes details on: Resource consumption and environmental emissions throughout the entire manufacturing process; to what extent a product contributes to the greenhouse effect, acidification, eutrophication, destruction of the ozone layer and smog formation; the technical properties which are required for assessing the performance of the building products in the building such as for example, durability, heat and sound insulation or the influence on the quality of the indoor air. The EDPs are suitable as proof of environmental claims in the public procurement arena and offer the relevant basic data on environmental properties of a product for sales and marketing purposes. Enquiry no: 25

Enquiry no: 20

CONSULTING ENGINEERS & PROJECT MANAGEMENT

February / March 2015

KZN Industrial & Business News

New transport nodes accelerating delivery of affordable housing

he establishment of transport nodes across South Africa has resulted in a wave of new affordable housing developments being built in close proximity. This is according to Manie Annandale, Head: Nedbank Corporate Property Finance’s Affordable Housing Development Unit, who says developers have recognised the growing demand for affordable housing developments that are located close to newly developed roads or transport systems. “The provision of transport is crucial in shaping purchasing and renting decisions. Affordable housing is driven by the availability of suitable land and as this cost increases, so too does the building of higher density developments that can best optimise these transport nodes.” He adds that with forecasts suggesting that 70% of South Africa’s

population will be urbanised by 2030, there is an increased focus on how best to accelerate the development of public transport infrastructure to reach other areas in major cities. One such example is the south of Johannesburg, which still has tracts of under-developed land that can be made available for affordable housing developments. Annandale says there has also been a notable trend towards the lower income bracket renting rather than buying affordable housing property in recent years. “When the Nedbank affordable housing book was established six years ago, these developments sold out pretty quickly. This has changed significantly over the last few years, with rentals now dominating and more than 60% of units being rented in developments that we are currently funding.” “The issue is that it can be difficult to prove affordability for many buyers.

Often up to 30% of their disposable monthly income can be absorbed by transport costs, so to factor in rates and taxes, as well as a bond payment, means potential buyers may not qualify for financing.” Annandale says that he expects the delivery of affordable housing developments to accelerate going forward, as Government continues to release public-owned land. According to recent announcements by Minister of Human Settlements, Lindiwe Sisulu, the aim is to build 50 Mega Projects – developments of between 2000 and 4000 new homes – over the next five years as part of Government’s Social Contract with the private sector across all spheres of business. “One of the mechanisms through which this delivery will be accelerated is via Public-Private Partnerships (PPPs) between government, develEnquiry no: 26 opers and the banks.”

Easy-rail modular guardrail system

asy-Rail, a crash-tested guardrail system representing the latest European safety and quality standards, is being manufactured in South Africa by Andrew Mentis, under license from Volkmann & Rossbach of Germany. Andrew Mentis has teamed up with Road Furnishing Services (RFS) to ensure that the guardrail system is installed according to specification. This quality modular guardrail system has received attention from the South African National Roads Agency (SANRAL) and the South African Road Federation (SARF). “The Easy-Rail guardrail system is tested to EN 1317-2. It is a modular system that allows for the most cost efficient solution for various applications,” Elaine van Rooyen, Marketing Manager, Andrew Mentis, says. It provides maximum safety at minimal weight as well as being simple and fast to install. All Easy-Rail modules connect to each other without any transitional construction required, so that the containment level and working width can be adjusted accordingly for a specific application. The guardrail beam is attached to the posts by a single screw in order to minimise the installation effort. In addition to Easy-Rail, Andrew Mentis also manufactures and distributes its own Mentrail guardrail. “Guardrails prevent vehicles from

leaving the roadway and striking a hazard by containing and redirecting the vehicle. The specific design of Andrew Mentis’ Mentrail guardrail, with a W-shaped profile, allows it to be used in a variety of roadside situations,” van Rooyen explains. An independent survey in the US indicates that not only can guardrails reduce the vehicle accident rate by about 30%, but that when accidents do occur the number of fatalities and injuries are reduced by between 45% to 50% respectively. Mentrail guardrails are manufactured using specialised machinery at Andrew Mentis’ facility in Elandsfontein in 2.6 mm thick steel to standard 3.81 m lengths, according to SANS 1350-1982 specifications. The Mentrail guardrail has a tensile strength of 445 MPa and a yield strength of 310 MPa for effective impact absorption. The guardrails are easy to install without further tension or stretching, and do not require any special tools. Available in either galvanised or uncoated lengths, the guardrails have a buried end for the start and terminate in an end wing. In terms of double rows of guardrails, a bullEnquiry no: 27 nose end wing is used for termination.

Installation completed in record time ectra Automation was T recently contracted by HOWLO to design, manufacture

and supply extrusions to house Sun Coast Casino’s renowned seven-squared metre video wall used for digital signage. The installation, with an expected timeline of a week, took the linear assembly technologists, along with third-party installers, just two days to complete. The video wall comprises of 16 premium 46-inch LFD screens. In order to house these screens, Tectra Automation designed a variety of extruded components including 40 X 40 and 80 X 80 profiles. In addition to these extrusions, existing proprietary mechanical hardware had to be assembled with extreme precision – ensuring the spaces between the screens were no more than half a millimetre apart. “There has to be the smallest of gaps between the screens,” says Greg Calder Product Manager - Linear Motion & Assembly Technologies, Tectra Automation. “If they rest on each other, there is a high risk of failure as the screens can suffer from a phenomenon known as ‘screen compression’ which results in complete failure of the screen. In addition, if the screens are not perfectly aligned then reading text messages or displaying images becomes

almost impossible as the alignment ‘jumps’ across planes”. The Tectra Automation’s experience in linear assembly technology enabled it to expertly design and supply componentry for the whole cavity – sitting at an impressive 4.1 X 1.7 metres – in a very tight timeframe. “Previously, the wall was made out of steel, which required personnel with extensive expertise to install them,” comments Calder. “In moving over to the extrusions, we were able to supply a product that needed far fewer people to install and an easier way to adjust the screens if necessary.” “More than that, the extrusions reduced the installation time down to less than 30% of what it used to take; and considering that the installers could only access the Casino after 9 pm, it is a remarkable feat that the team completed this project in just two days,” conEnquiry no: 28 cludes Calder.

February / March 2015

KZN Industrial & Business News

ENGINEERING & ALLIED SUPPLIES

Finding a solution that works

Air Products aims to build strong, long-term relationships with customers built on open communication and trust. L-R: Gary Lombard (Cryoease Business Manager at Air Products) and Claudio Ferrari (Managing Director of Budget Sheet Metal)

ecker Mining South Africa’s recently launched IGBT mine traction battery chargers have been designed to charge underground traction batteries in the shortest possible time, at the lowest possible temperature, to ensure optimum battery performance. “The most common causes of battery failure and reduced service life are associated with incorrect charging techniques,” says Andrew Trentelman, senior general manager: electronics, Becker Mining South Africa. “Becker Mining’s new IGBT mine traction battery chargers, which utilise insulatedgate bipolar transistor (IGBT) technology for quick on and off switching, are more efficient and cost effective than conventional transductor controlled, oil-cooled traction battery chargers. “These IGBT battery chargers are lightweight air cooled units, which are controlled by an intelligent micro processor circuit that acts as the main control computer, responsible for the logging, charge functions and controls.” “Becker Mining’s new chargers utilise Delta Volts/Delta Time (DV/DT) for the precise detection of a battery’s gassing stage so the charger can terminate the second rate charge more rapidly This technology, which prevents over-charging often associated with conventional battery chargers, ensures reduced charging times and lower power consumption. By reducing the charge current once DV/DT is reached, batteries are charged at a significantly lower temperature.” With an improved power factor of 0,8 and a maximum input current which has been reduced from 42 A to 32 A, these energy efficient battery chargers offer power savings up to 10 KVA during maximum output current. The auto cell detection system enables IGBT chargers to execute a short test charge on every battery to determine the number of cells connected to ensure correct charging. Other cell configurations and various Amp/hour ratings (100 A/h to 1 000 A/h) can be programmed and stored through the user interface, with no additional changes to the battery charger itself. For the efficient management of mine traction batteries, Becker Mining’s robust chargers have an integrated power line communication (PLC) dentification method, which automatically logs the serial number, Enquiry no: 32 as well as the charge history.

This frees them up to concentrate on their own core business, thereby epitomising our company’s commitment to ‘service that delivers the difference’.” One of Air Products’ long-term customers recently made the ‘switch’ from a cylinderbased mode of supply to CryoEase, and is reaping the multiple benefits thereof. Budget Sheet Metal Engineering, a family-run business which specialises in the manufacture of sheet metal parts and finished products has used cylinder gas supply from Air Products for more than a decade. The nature of the business is such that demand is erratic, and based on ‘ad hoc’ jobs of varying sizes. “Depending on the job, consumption of gas can be quite significant, and we found that the cylinder method was becoming increasingly challenging,” says Claudio Ferrari, Managing Director of Budget Sheet Metal. “There are various difficulties inher-

ent in managing cylinder turnover, such as doing cylinder stock reconciliations and dealing with product loss.” When Budget Sheet Metal up-scaled its operational footprint from two smaller premises to one large, 2 600m2 space, the company decided to review its gas supply contract with Air Products. “We did our industry research, and this exercise confirmed for us that Air Products has similar organisational values and ethics; as well as an equally high regard for customer service excellence. In addition, they provided us with a practical solution to our supply needs. Thanks to their CryoEase is a method of liquid gas delivery which suits a manufacturing or fabrication facility where gas requirements have outstripped cylinder volume capability, and where the premises are large enough to house a large storage tank Enquiry no: 29

New global brand identity

lack+Decker recently announced a new global brand identity for its consumer branded power tools, outdoor power equipment, and home products. The new identity revitalises one of the world’s most recognisable brands through a simplified and focused redesign. This also serves to reposition Black+Decker as a brand for the home. With a heritage of more than 100 years, and as a universally trusted brand, the new Black +Decker identity builds on this reputation providing innovative and reliable products, while providing consumers with a more meaningful, emotional, and empowering experience in their homes. Mayan Desai, Trade Marketing Manager for Stanley Black & Decker says, “Throughout its history, Black +Decker has consistently provided consumers with innovative, afford-

Acquisition grows African footprint

able, and quality products. While its roots are firmly planted in the power tool space, over the years there have been a number of additional categories that have contributed to the Black+Decker range of products, including cleaning and outdoor devices, and small kitchen appliances. As a result of this, the brand is deeply entrenched in and around the home. Ultimately, Black+Decker will help its product owners transform the place where they live into a home.' “The Black+Decker brand extends beyond product features and innovation, it is about being honest, intuitive, involved, and thoughtful. Consumers now make their lifestyle and purchasing decisions in a completely different way, and this new brand identity, and subsequent marketing campaigns and communications, will focus on providing people with the

KF’s acquisition of South African-based lubrication specialist Lincoln Lubrication SA (Pty) Limited has been approved by the relevant authorities and is now closed. Lincoln Lubrication SA is a leading lubrication services provider on the African continent and has been a market leader in the supply of complete lubrication systems and equipment for over 22 years. The company is also a prominent supplier of other asset protection management technology including liquid fast fill and fire suppression systems.

ideas, advice, and expertise to enable them to achieve their goals. Black+Decker empowers consumers to make more informed decisions based on lifestyle preferences and knowledge.” The new Black+Decker logo was designed to be simple, clean, and powerful. To build on its position as a strong global brand, Black+Decker will launch new products and campaigns to energise the brand, as well as engage with its customers through a stronger Enquiry no: 30 home-living experience.

The acquisition forms part of SKF’s growth strategy to increase its business footprint in Africa. Alongside lubrication solutions, SKF also sells power transmission products, seals, mechatronics and mechanical and reliability engineering services, supporting its world-class range of bearing products. “The agreement is a perfect fit and part of a natural progression that will take our lubrication offering to another level,” comments SKF S.A. Managing Director, Ian Cilliè. Enquiry no: 31

Air Liquide - Leading the way in shielding gas innovation Simply High Performance

ARCAL™ NEW GENERATION A premium welding solution developed for quality welding applications.

AL14590

Traction battery chargers

ir Products South Africa, a leader in the Southern African bulk, cylinder and specialty gas supply markets, prides itself on its capacity to identify innovative solutions to meet its customers’ needs. Central to the company’s customer service ethos is the ability to provide long-term security of supply, reliability and flexibility which matches their customers’ changing requirements. Nowhere is this philosophy more evident than in Air Products’ CryoEase mode of supply, an innovative and flexible solution which provides ‘total gas management’. Gary Lombard, CryoEase Business Manager at Air Products, explains: “When it comes to their industrial gas requirements, we ensure total peace of mind for our customers. This means assuring them of the highest levels of long-term security of supply, in such a way that they do not ever need to worry about gas availability.

Air Liquide Southern Africa

Tel: +2711 389 7000, Rolf Schluep (Welding & Cutting Manager) +2711 389 7095 Or contact us online at www.airliquide.co.za

There is an Air Liquide solution that is right for you.

ENGINEERING & ALLIED SUPPLIES

Customer hand-over of pneumatic high-pressure mobile compressors C hicago Pneumatic together with authorised dealer Retrofit Compressed Air Services, recently handed over the first two CPS 950-10 compressors to specialist compressed air and pneumatic equipment hire company, Thembeka Air. The powerful diesel compressors are ideally suited to abrasive blasting and drilling applications, including ground engineering and foundation drilling on construction sites and blast hole drilling in mine and quarry areas with up to 950 cfm (27 cubic metres per minute) compressed air flow delivery at working

pressures of up to 10 bar. Robert Labuschagne, who established Retrofit in October 2010, is extremely proud to secure and place the first order in South Africa for the two Chicago Pneumatic CPS 950-10 compressors. “These machines, which were ordered straight from production, complement the 14 portable compressors (CPS 130, CPS 185, CPS 275 and CPS 375) ordered from Chicago Pneumatic during 2014,” says Labuschagne who has 25 years’ experience in the compressed air industry.

Affordable superior quality energy chain

owermite, a Division of Hudaco, is the official sole distributor of the affordable range of superior quality EKD Kolibri energy (drag) chain to Southern African industry for over 30 years. Powermite was established in the late ‘60’s with the objective to serve the local market as a ‘one stop’ supplier of electrical crane materials and flexible cables. Since then the company has gone on to become a specialist supplier of a comprehensive range of industrial and mining cables, industrial and mining plugs and sockets, cable reeling equipment and energy supply systems such as Downshop lead systems, Insulated conductor rails etc. EKD is a German-based company with facilities in Germany, Bosnia and

China (through a joint venture) and has 45 years’ experience in the manufacture of world-class energy chains. “Powermite is an ISO 9001:2000 certified company and our portfolio comprises only best-in-class products. Energy chain ensures a neat, hassle-free and cost effective solution to mobile equipment, preventing snags and premature breakdowns. As a result it is widely used within many industries such as ports, harbours and industrial and water treatment plants that require the protection of cable, hose or hydraulic supply on a

Engineering solution reduces costs, improves productivity

eir Minerals is a specialist W in the delivery and support of slurry equipment solutions includ-

ing pumps, hydrocyclones, valves, screen machines and screen media, rubber and wear resistant linings. Committed to delivering end-to-end, market-leading products and services to customers operating within the global mining and minerals processing industry and power sector, the company relentlessly explores ways to minimise operational costs and maximise productivity. Weir Minerals approached Bearing Services Alrode to find a solution to high costs and long delivery times on the housing and seals on their ash crusher unit. As an SKF authorised distributor with access to SKF’s extensive global pool of knowledge and

February / March 2015

KZN Industrial & Business News

expertise, Bearing Services Alrode consulted SKF South Africa for an engineering solution. “We maintain a close partnership with our authorised distributors because they are our route to market, taking our core technology product and service solutions to the customers’ doorsteps,” says Ian Cillié, MD SKF South Africa. Cillié continues, “When Bearing Services Alrode presented us with Weir Minerals’ request, we scrutinised the customers’ requirements and presented a complete solution that included customisation, redesigning and project management. In short, we offered a total solution that delivered exactly what our customer wanted - reduction in cost and delivery for improved productivity.”

“It was an auspicious moment in Retrofit’s history when we handed over the Chicago Pneumatic compressors to our new customer, Thembeka Air.” Retrofit is responsible for operator training and service as official Chicago Pneumatic dealer and Labuschagne believes that these units will prove themselves very quickly amongst end users. The order signifies a growing demand for Chicago Pneumatic’s high-pressure compressor range in South Africa and was welcomed by the international construction equipment manufacturer. Chicago Pneumatic Business Development Manager – Southern Africa, Jacques van der Westhuizen, explains that as part of a strategy to expand the South African footprint, the objective is to bring the complete Chicago Pneumatic construction and mining equipment ranges and support services to customers across the Enquiry no: 33 Southern African region. fixed plane over a required distance at a fixed or variable speed. The comprehensive range includes galvanised steel, stainless steel and carburised (hardened) steel as well as a plastic range which consists of self-extinguishing, ATEX, Anti-Static, steel-coated and Robotic bi-directional chain. “Our product portfolio also extends to chains designed for ultra-long distances,” adds Marks. “Known as the Marathon System, these chains use roller sets and are capable of maintaining speeds of up to 200m/minute.” There are three different types of EKD Kolibri available to the African market; the one part link or flap-open link range, various bending radii and chain with separate end-connectors or each link used as an end connector. While EKD Kolibri ranges from external sizes of 15mmx15mm through to 65mmx225mm, the EKD PKK range can handle external sizes up to 100mmX340mm. Steel external sizes start from 50mm high x up to Enquiry no: 34 1500mm wide.

“Our solution included a custom designed sealing arrangement for the ash crusher 300x300x181mm housing. We also shortened our delivery time which enabled Weir Minerals to place the housing into commissioning to meet their project schedule. In addition, quicker installation time of quality bearing units lead to a substantial improvement in production.” “This project has enabled us to share our engineering knowledge with both our authorised distributor and our customer,” comments Cillié, adding that it has also strengthened the five year old customer relationship. The success of SKF’s solution has secured a second order for the SSN 524 housing and seals from Weir Minerals. “We are now in the fortunate position to have a visible footprint in Weir Minerals’ projects and activities which enables us to understand the customer’s exact requirements for the delivery of optimum solutions,” conEnquiry no: 35 cludes Cillié.

February / March 2015

ENGINEERING & ALLIED SUPPLIES

KZN Industrial & Business News

Competing on a global stage T ega Industries South Africa has completely overhauled its manufacturing plant to TÜV Rheinland ISO 9001 standards in order to supply markets in Africa and further afield across the globe with its unique rubber and engineered products. The company invested millions of Rands into its new plant in Vulcania, Brakpan in order to put itself in a position to grow the business to its full potential and integrate fully into the vast supply chain of the global Tega Industries Limited group. The investment in a extra-large facility, as well as trained technical and production staff enables the company to supply locally manufactured good to any one of the company’s operations in more than 72 countries worldwide. According to Tega Industries SA Quality Manager, Siya Rala, all the necessary processes, procedures, equipment and staff have been put in place and these have been subjected to a thorough audit from the TÜV Rheinland team.

“Obtaining ISO 9001 accreditation through this internationally recognized authority we are able to establish our credentials upfront and allow our global operations to pick and place order from our facility with confidence.” “Likewise our customers in Africa and further abroad also have the assurance that they are dealing with a company that is able to meet the world’s highest quality requirements

Fibreglass for Africa

ough conditions, remote locations and a harsh climate epitomise the mining sector in Africa. The demand is for hard-wearing, versatile materials, designed for optimum safety. Vital Engineering has responded with its large range of quality non-slip floor gratings, stair treads, expanded metals and safety hand railings in a range of materials, including galvanised steel, stainless steel and aluminium. Now the company has introduced moulded fibreglass gratings to the market, and is finding the demand for this material growing, particularly within the mining and water treatment sectors. “The response to our fibreglass range has been very positive, and we

are seeing many mining and mining contracting companies now specifying Vitaglass for their floor gratings,” notes Chris Spacey, Export Executive at Vital Engineering. The fibreglass gratings are manufactured with continuous glass fibre strands interwoven in both directions with thermosetting resins. As an alternative to steel and stainless steel, the benefits of fibreglass are many and varied, especially in a mining plant, or corrosive environment context, according to Spacey. “Advantages of Vitaglass gratings include the fact that the weight is half that of steel gratings, which makes for much easier handling and installation. Fibreglass is also fire retardant, non-conductive, non-slip, with a

in terms of design, manufacture, supply and service of products in mineral processing and other sectors.” “Implementing such a system means we have aligned ourselves our global outlets and manufacturing plants in Australia, Brazil, Chile, India and others manufacturing hubs across the globe. “The new factory has been outfitted with new equipment and laid out according to the most efficient and productive workflow methods possible. We also have a newly built lab with world class facilities to enable us to undertake our own product testing, as well as in-process and finished product testing. “Everything has been improved and standardised right up to our packaging materials and methods so that our products can be shipped easily and delivered undamaged to any destination in Africa or around the world,” concludes Siya. Enquiry no: 36

quartz grit top surface, and is virtually maintenance-free. “It is also anti-corrosive, making fibreglass a highly viable alternative to steel in the acid environment which often characterises many corrosive areas in diverse industries, including mining,” says Spacey. “In addition, fibreglass - unlike steel - does not have any intrinsic after-market value, and therefore is not subject to the risk of theft.” “Fibreglass, because it requires little or no maintenance and is unlikely to be stolen, offers industry a hardworking and lower maintenance product, which reduces replacement and maintenance cycles considerably. We are confident that our fibreglass range will enjoy continued uptake because it answers to all the demands and challenges of the exacting African mining environment,” he concludes. Enquiry no: 38

SOLE AGENT FOR TRUMPF PRODUCTS IN SOUTH AFRICA FOR OVER 30 YEARS www.trumpf.com/en.html TruLaser 5000 Series TruLaser is the most economic solution for productive universal applications. Either CO2 beam source or fibre (Solid State) Laser powers up to 6000 W | 8000 W Max. axis speed up to 300 m/min Max. sheet thickness: Mild steel up to 25 mm Stainless steel up to 50 mm Aluminium up to 25 mm

TruPunch 3000 Turn waste into money A world first - Skeleton free processing Maximise your sheet with more parts and less scrap Electric punching head

Max. sheet thickness 6.4 mm Max. punching force 180 kN X axis speed 90 m/min Y axis speed 60 m/min

TruBend 3000 Series The right machine for everyone who values TRUMPF quality, easy operation and an attractive price/performance ratio

MACHINE Press force 1000kN Bending length 3060 mm Width between columns 3384 mm

SPEEDS Y axis rapid X axis R axis Z axis

200 mm/s 500 mm/s 200 mm/s 1000 mm/s

PRODUCTIVITY | RELIABILITY | QUALITY Contact Graham or Milne Tel: 011 976 8600 | Fax: 011 394 2471 machines@retecon.co.za | www.retecon.co.za

RETECON (Pty) Ltd Cape Town: 021 555 2270/1 | Port Elizabeth: 041 453 2720 | Durban: 031 701 8149

Trouble-free groove milling

he main challenge in groove milling is often chip evacuation. Chip issues often harm production efficiency, lower component quality or cause tool breakage, especially when machining narrow and deep grooves. Dedicated for groove milling and parting off operations, CoroMill QD from Sandvik Coromant, takes care of chip issues with optimized geometries and the unique internal coolant solution. The chips are deformed by the insert geometry to a more narrow shape than the groove and then flushed out by the coolant. Combined with

long and predictable tool life, this makes CoroMill QD a reliable solution for secure and troublefree production processes. Complementing the new cutters is a wide range of new adaptors. These adaptors enable use of CoroMill QD cutters regardless of whether the preferred machines are small- to mediumsized machining centres, large machining centres or multi-task machines. Silent Tools adaptors are available for long overhang machining. The internal coolant is based on a four-channel delivery solution from the adaptors to the cutter. By implementing this solution on the new adaptors for CoroMill QD, coolant delivery into the groove is Enquiry no: 37 achieved.

February / March 2015

KZN Industrial & Business News

PACKAGING End of line integration makes production lines more efficient

n today’s highly competitive ‘time is money’ working environment, the ability to reduce costs in the production line provides companies with the competitive advantage. One of the problems facing manufacturers is the element of human error. For example, most manufactures rely on operators to manually insert important data into the system and it is at this point where things can go wrong. This problem, along with other key production factors such as reducing packaging costs, optimising product coding activities and meeting the industries’ regulatory requirement can be resolved by using centralised data management systems through integrating machinery networks.

Markem-Imaje has a range of coders exclusively distributed by Pyrotec PackMark in South Africa. Their developed software systems are designed to reduce the capacity of human error, help save production time and drastically reduce long term costs. Shaun Pillay, National Sales Manager for Pyrotec PackMark, explains “This software solution, CoLOS, allows our customers to integrate various equipment networks in one central system to manage and operate all printers throughout the line.” These software models offer production planners’ real-time data on the production process, by linking the production plan through to individual bagging machine printers.

In addition they allow for the monitoring of productivity and efficiency of each machine in the line, allow for secured selection of data, by reducing human intervention as tasks are automated and help to avoid the risk of operating errors by providing accurate performance reporting. This seamless integration system has been used successfully in the automotive, pharmaceutical and FMCG industries. “The software offers a range of solutions including packaging coding, designing of messages, management of complex labels and codes, the ability to operate multiple printers, traceability software and reporting,” he says. Enquiry no: 39

New interactive website

new interactive website designed to help township outlets such as taverns, bars, clubs, shisa nyamas and carwashes CANnect with their customers and grow their business has recently launched in South Africa. The new website, www.cando. sa.com, launched by Nampak Bevcan’s consumer facing brand CAN DO!, is set to revolutionise the way township outlets do business. The new multidimensional mobile compatible site allows all kasi owners of taverns, bars, shisa nyamas and carwashes to upload their business’ profile free of charge, advertise online and communicate with their vibrant customers; inviting them to attend their events. Through the site, township business owners who do not have websites now have an opportunity to create an online presence to generate awareness and interest in their

businesses. CAN DO!’s website also offers outlets that are already active on social media and have their own websites exposure to a larger market that truly enjoy kasi parties . “It is essentially a gig guide featuring all kasi parties and events in South Africa, with many more features that aim to keep CAN DO!’ers engaged and excited,” explains Alexandra Bouwer, Marketing Manager for Nampak Bevcan’s CAN DO! brand. Outlets are listed with their upcoming parties and CAN DO!’ers are able to rate venues; keeping business owners aware of what’s happening in and around their outlets. By interacting on the site, young South Africans who are ready to unleash the fun are able to CANnect with one another and find the freshest and safest can-in-hand parties at township outlets around Mzansi. Enquiry no: 40

Peak and folder gluer belts

ew to BMG’s range of Food Grade belts, which comply with stringent EC and FDA requirements for pristine hygiene standards in the food and beverage sector, are Silicone and PTFE coated process and conveyor belts and folder gluer belts. “There are many applications in the food processing sector where standard process or conveyor belts cannot be used,” says Ryan Forsyth, divisional manager, BMG’s light materials handling division. “It is critical in modern food processes, that only high quality coating materials suitable for direct contact with foodstuffs, as well as for packed food conveying, are used to ensure hygienic and safe processing and efficient logistics.” “Ammeraal Beltech’s new Food Grade Peak process and conveyor belts and Rapplon FDA approved folder gluer belts for contact with dry foodstuffs, enhance BMG’s portfolio of products suitable for the food industry.” The Peak range of Silicone and PTFE coated process and conveyor belts, which has been developed for various baking processes, can withstand high working temperatures up to +260°C, with resistance to working cold temperatures down to -70°C. These low friction belts, with high abrasion and corrosion resistance, have excellent release properties – even for sticky foods, like flour and sugar based products. Baked goods are transferred easily and undamaged, reducing mess and waste in all processing cycles. Peak belts are also suitable for press baking products (such as pizza bases, flat breads and tortillas) and for open-flame baking lines for the production of certain breads.

This range is also designed for use in cryogenic freezing. This new food technology has advantages over traditional mechanical food freezing lower set up costs and improved food quality. BMG’s new Rapplon folder gluer belts, with non-glazing Food Grade covers that comply with EC and FDA standards for contact with dry foodstuffs, ensure precise transport and folding of carton blanks. These folder gluer belts, which are available in 3 mm, 4 mm and 5,5 mm thicknesses to fit most folder gluer machines, provide a firm grip on all types of board for accurate carton blank movement during folding, gluing and packing. These perfectly straight belts ensure reduced energy consumption, extended service life and fewer maintenance stops. Other features include abrasion resistance and low operating noise. This range is available with a ‘QuickSplice’ design and the ‘Classic’ design, with a PA foil tension member. Enquiry no: 40

Expandable safety controller

anner Engineering recently announced the XS26-2 expandable safety controller. With the capability to add up to eight expansion I/O modules, the XS26-2 platform was designed to easily adapt to diverse automation requirements and address a wide range of safeguarding applications. The base controller models have 26 input terminals, four terminals for two redundant safety PNP outputs and a USB connection for loading configurations. Base models are available with an optional on-board display or an embedded Ethernet IP/Modbus TCP capability f o r access to live I/O status and system diagnostics to assist in troubleshooting and commissioning. “We know that control engineers and maintenance staff are required to do more with fewer resources and, as a result, value reliable, easy-to-use safety products,” said Tom McMonagle, Senior Director of Product Planning at Banner Engineering. “In response, the engineering teams at Banner have been purposely focused on developing an industrially hardened safety control system and a highly intuitive, easy-to-learn graphical user interface.”

The safety controller’s complementary PC Graphical User Interface configuration software is simple, uncluttered and easy to navigate for configuring and documenting safety functions and assessing the status of connected input or output devices. The system configuration tool uses a function block diagram format that consists of preengineered and pre-tested safety function blocks, as well as a set of Boolean functions. As the function block configuration is created, a corresponding logic ladder reference diagram and a text-based summary are created. To meet requirements of diverse applications, the XS26-2 platform offers six I/O expansion module models with a variety of safety inputs, solid-state safety outputs and safety relay outputs. For efficient terminal use, the XS26-2 base controller and expansion modules allow a portion of the safety inputs to be configured as outputs. During the configuration process, up to 64 virtual status registers are automatically populated with names of the input and output devices connected to the safety controller system. This enables remote access to the I/O device and system status information. Enquiry no: 41

February / March 2015

PACKAGING

KZN Industrial & Business News

Pneumatic or Electric? The answer is a hybrid

here are many schools of thought when considering using pneumatic versus electric technology for your automation requirement. Russell Schwulst, Business Development Manager at Festo, takes a look at current opinions and suggests a sensible mixture of the two technologies, focused on the application in question and energy efficiency. Electric or pneumatic - which approach is the more efficient? According to Schwulst, it is not possible to give a generalised answer. The right approach always depends on individual cases. The strength of Festo is that the company can offer both technologies. Schwulst explains, “We can provide expert technologyneutral advice which gives users a view of both

alternatives, thanks to the fact that we have knowledge and experience of both electrical and pneumatic solutions.” According to Schwulst, hybrid solutions are often an efficient alternative, combining the best features of both technologies. Consider a typical application of a packaging machine. A conveyor belt accepts a product and sets it down on a second conveyor belt with an outer packaging. This requires two motions: an X axis with a maximum stroke of about 1000 mm and a Z axis with a stroke of around 100 mm. “Now consider the three options: pneumatic, electric or pneumatic-electric drives”, says Schwulst. “A mix of technologies with an electric X axis and a pneumatic Z axis offers an optimal combination of efficiency, cost, flex2516_Mpact_Advertising_A4_Water.pdf

New flat bottom bag

2012/12/11

10:29 AM

to consider a large number of criteria in almost every technological decision. “Ultimately, this decision involves a process in which an optimal solution must be found on the basis of specific parameters without falling back on generalised statements,” concludes Schwulst.

Enquiry no: 42

BEYOND PACKAGING At Mpact, we go beyond the ordinary,

ttractive appearance and excellent stability, along with easy handling and product safety, are particularly important when the contents are high-quality branded goods. Mondi Steinfeld has addressed this set of challenges by developing a striking reclosable bag with more to offer than just appearance. The core element of the flat bottom bag is its flat, stable base with rounded edges, for excellent stability and easy emptying. The bag is therefore ideal for lightweight contents. The flat bottom bag is available with different closures: a top zip, a hook-&loop closure or a top slider. The top zip closure has a low profile, saves space and is easy to handle: the user closes it by applying pressure. The hook-&-loop closure offers reliable, easy closing, since not much pressure is required and precise overlap is not necessary. The top slider offers maximum convenience: the brightly coloured, customisable slider head is very easy to push from one side to the other; the user then opens the white tamper-evident membrane with his/ her fingers before removing the contents. To reclose, the user pushes the ergonomic slider head back to the other side, reliably re-closing the packaging so that the contents stay fresh for a prolonged period. For our customer Tetra, the innovative flat bottom bag has been produced with an especially reliable reclosure system, the hooded top slider. This provides the contents with 100% protection against possible contamination, as the user has to remove the outer hood to access the slider head and then open the sealed tamper-evident membrane. This bag was produced via a joint project involving Mondi, Tetra and Presto SlideRiteTM. The three companies, who have many years of experience, teamed up to develop this highly user-friendly and extremely secure packaging solution. The ergonomic slider, developed by Slide-RiteTM, is easy to use and reliable. It also has the advantage of being compact, which means it can be optimally covered by the hood, thus ensuring the packaging has extra protection against tampering. The innovative bag also offers excellent filling behavior on all conventional filling machines as well as optimal transportation Enquiry no: 43 and storage characteristics.

ibility and performance, since it allows both types of drive to play to their strengths.” For example, the electric axis offers highly dynamic operation and flexibility, while the pneumatic axis is distinguished by its compact size and low weight. In recent years, ecological factors have become more and more important for many applications and customers. At the same time, the question of costs cannot be ignored. Schwulst feels that it is advisable to keep an eye on both these aspects. It is important to not only focus on the initial purchasing costs but also overall and environmental costs. Product developers need

everyday functional aspect of packaging. For us, packaging is about our passion for exceeding the unique needs of each customer; it’s about being smarter in our approach to exceptional, lightweight packaging design and it’s about being sustainable and environmentally aware in doing what is best for our planet. But mostly, it’s about integrit y and forging relationships, ensuring we deliver on our promises and that our customers’ brands remain competitive. We think beyond packaging; just a smarter way of doing business. C

CMY

info@mpact.co.za

BlackAfrica Group _ 2516

February / March 2015

PACKAGING

KZN Industrial & Business News

Non-stick plasma coatings solutions

hermaspray takes surface coating technology to the next level as the first company in South Africa to introduce an array of coatings from Plasma Coatings in the USA, at world class standards. Plasma Coatings combine the advantages of thermal spray (metal) coatings with polymer based top coatings to offer benefits of wear resistance, slip and traction. The metal base layer provides a hard durable wear resistant surface that protects components from wear due to mechanical or contact related forces. When a low coefficient of friction (low or zero traction) is required, polymer top coatings are applied to machinery components to reduce the traction and increase the release. A hydrophobic (water-resistant) and oleophobic (oil-resistant) non-stick surface is created to prevent sticking of materials such as food ingredients, adhesives or rubber which slip/ slide over the components without adhering to it. For applications that require traction, a surface traction coating is available which eliminates slippage by combining the unique properties of surface traction and release. Thermaspray MD, Dr Jan Lourens, explains that this technology has not been supplied in South Africa before because up to now, the

combination of thermal sprayed coatings and polymer coatings have not been available within one company. “We identified a distinct gap in the market for this type of coating which, by reinforcing the wear surfaces, achieving consistent performance through improved machine traction or allowing materials to slide (zero traction), deliver numerous times and cost saving benefits for end-users. This technology can extend component life up to 10 years and reduce costs by as much as 30%. A reduction in mean time between component replacement combined with savings such as cleaning materials as the easy-to-clean surfaces need less frequent cleaning, result in increased uptime and production.” “With Thermaspray’s long history as one of the best applicators of thermal spray coatings in South Africa, it made sound business sense to extend our capabilities,” continues Dr. Lourens. “Consequently, we bought in the

ability to apply the polymers in partnership with Plasma Coatings USA, a Division of American Roller Company.” Thermaspray which is a formal licensee of Plasma Coatings, has made a substantial investment in bringing the technology to South Africa. The plasma or polymer spray system is a dual coating consisting of a base or matrix coating which is applied as a thermal spray coating followed by the application of a final layer of polymer coating on top. The base coating is applied with one of four different types of thermally sprayed coating techniques or processes i.e. Combustion Wire Metallising, Electric Arc, Plasma and High Velocity Oxygen Fuel (HVOF). Polymers, available typically in the .03 - .08 mm thickness range, are largely applied through dispersion or electrostatic systems with Fluorocarbons, Fluoropolymers, Silicones, Epoxies or Teflon® industrial coating. Plasma coating can be

Precise in all positions

fm electronic’s JN sensor for mobile applications features adjustable zero point, counting direction and limit frequency. The inclination sensor provides reliable

Staplers

Suppliers of a variety of staplers, from manual to pneumatic, aimed at accomplishing the most demanding tasks.

Reg.No. 1968 / 008993 / 07

PO Box 1316, Wandsbeck, 3631

Tel: (031) 267 1832 • dbn@allieddist.co.za

measurement of angles of inclination. The unit has a high precision across the total angular range in two axes and an extremely low temperature drift of ± 0.002 °K. The JN sensor is designed for levelling mobile machinery (2-axis position detection and zero-point levelling), automatic adjustment of solar panels or levelling of wind turbines, for example. Since zero point, direction of counting (± 180° or 0 - 360°) and limit frequency can be set for a stable output signal (20, 10, 5, 1, 0.5 Hz), the sensor can be adapted precisely to different applications. The sensor with CANopen interface and bus capability allows complete CAN integration according to the communication profiles CANopen CiA DS-301 and CiA DSP-410. Connection is made using M12 connectors with clearly visible LEDs. Enabling the terminating resistor is optional. In addition, the sensor has E1 approval and provides the signals, among others, as perpendicular or Euler angle. The inclination sensor guarantees optimum reliability with Enquiry no: 45 maximum precision.

Holding market position

leading wholesaler of quality home and A garden agrochemical products and fertilizers in South Africa maintains its market position by continually updating current products while launching new offerings to meet the expectations and requirements of their local markets. With strong consumer demand for their agro-

applied to aluminium, steel, stainless steel, tool steel, copper, ceramics, and synthetic materials. The Plasma Coating range will benefit a wide range of diverse market sectors such as food processing, packaging, printing, tyre and rubber, paper & pulp as well as plastics industries. Environmentally friendly and FDA compliant, plasma coating can be safely used in the food processing industry to eliminate the sticking of food ingredients and prevent corrosion. In the packaging industry plasma coating reduces surface adhesion which speeds up product throughput in chutes, hoppers, etc. Plasma coating will save time and money for the plastics industry and tyre industries by facilitating the removal of materials from moulds and eliminating the need to reapply mould release sprays. The application of plasma coatings will protect boilers and digesters in the paper and pulp industry from abrasion, erosion, etc. Dr. Lourens says that although the introduction of a new product into the market takes time, he is confident that plasma coatings will be widely accepted in the market due to the many cost and time saving benefits offered by Enquiry no: 44 this world class technology.

chemical products and fertilizers, this company needed a neat and presentable labelling solution that was able to provide enough space to communicate all of the mandatory information – such as ingredient composition, precautions and directions for use. Pyrotec PackMedia’s Fix-a-Form leafletlabel proved to be a comprehensive solution as it was able to convey a large amount of information on a limited amount of space. This solution also allowed for a full colour design adding to the aesthetic appeal of the packaging. With the implementation of the Fix-a-Form leafletlabel, the wholesaler was able to streamline the production side of their business as it required less labour as no additional handwork was required to include a leaflet into the outer carton of the final product. All of the required information was included in the design of every Fix-a-Form leafletlabel. In addition it also required less warehousing and inventory as the need for any additional leaflets was negated and finally it allowe for quicker turnaround times on the production floor. Consumers also benefit as this labelling system allows for resealability, making repeat Enquiry no: 46 use a pleasure.

Preventing cross contamination

he strongest, safest and most costeffective hot water soluble laundry bag designed specifically for use in the medical industry is available through industrial packaging and construction sheeting expert DamaxKahn & Kahn Plastics. The hot water soluble laundry bag enhances infection control by eliminating the risk of cross-contamination from handling soiled linen and clothing, while also reducing biohazard disposal costs and the need for protective equipment and clothing for staff. According to DamaxKahn & Kahn managing director David Tromp, laboratory tests confirm that the bag is impermeable to bacteria and

viruses, thereby protecting healthcare workers from infectious bodily fluids and blood borne pathogens. “In the medical environment, health and safety are of utmost importance, and it is vital to eliminate risks to staff and patients with this product,” he says. Each individual bag size is 660 mm x 840 mm and 100 bags are included in a box. First, laundry is placed into the bag and sealed. The bag is anti-static, non-toxic, odour retentive, gas and solvent resistant and able to resist moisture from damp contents for

hours without rupturing. This protects handlers from exposure to contaminated material during the transferring, washing and drying. During the first wash cycle, the bag’s pink tie, made of cold water soluble plastic, dissolves to allow water and detergent to enter the bag. As the wash progresses and the water is heated to 60°C, the laundry bag is also reduced to a biodegradable solution, with no residue and no risk Enquiry no: 47 to machinery.

February / March 2015

KZN Industrial & Business News

FORESTRY, PULP & PAPER

Benchmark steam turbine project

he Zest WEG Group, through subsidiary company Zest Energy and its technology providers have successfully completed a benchmark steam turbo generator set contract at Mondi Richards Bay that showcases the Group’s value addition, innovation and customer focus. The original contract was awarded in May 2012 and partially handed over in December 2013, with final hand over in March 2014. This contract has been followed by a five year Long Term Service Agreement (LTSA), where Zest Energy will be responsible for the overall maintenance of the steam turbo generator set. “The LTSA has also been linked to availability guarantees on this turbine,” Coenraad Vrey, Managing Director at Zest Energy, says. The scope of work included the design, manufacture and delivery as well as complete

installation and commissioning of the steam turbo generator set and associated equipment. Original equipment manufacturer (OEM) supervision services were also provided during installation and commissioning, with 24/7 on call support for a period of four weeks following handover. The flagship project achieved a number of records: the largest ever steam turbine manufactured by technology provider TGM Turbinas. “Not only was this the first project to utilise a combination of a TGM turbine with a WEG EM alternator, it was also a first reference for both equipment manufacturers in South Africa,” Vrey says. Zest Energy supplied the turbo generator set equipment and took the overall lead on the package, which included steam technology from TGM Turbinas of Brazil and generator technology from WEG Electric Machinery of the United States. Local subcontractor TGS (Turbine Generator Services) undertook the mechanical installation portion of the scope. Bosch Projects was appointed by Mondi as the official Engineering, Procurement and Construction Management (EPCM) contractor on the project. Mondi already had a 38 MW extraction back pressure steam turbine and a 34.3 MW extraction condensing steam turbine and required a new 48 MW multi extraction condensing steam turbine to take up the additional high pressure steam from the plant at full load. The power generated is used on site with the excess exported to the national grid. The beginning of 2013 saw the design and engineering phase of the project under full swing, with close scrutiny of the finer design details to ensure that no crucial element had been overlooked. Major long lead items such as the turbine casings and forged rotor shaft had already been delivered to turbine manufacturer TGM Turbinas, while WEG Electric Machinery clocked up similar progress.

The Zest Energy project team then had the formidable task of transporting the completely manufactured and assembled pieces of equipment, a process which was completed in August 2013. Professional rigging sub-contractor Lovemore Brothers, under the supervision of TGS, was tasked with lifting and positioning the equipment in areas with constrained access and onto the reinforced concrete floor of the power house, which was extended off the existing floor and designed specifically to accommodate the heavy payload and vibrational characteristics associated with the operation of such mammoth machinery. A 220 t hydraulic jacking system was ultimately used to position the equipment. Full scale installation commenced after all the equipment was positioned correctly. Installation was completed successfully

towards the end of November 2013. Vrey comments: “As the turbine control system had to integrate and operate with the complete steam management system, we had to optimise the design to ensure proper and safe operation with the rest of the equipment. It was a learning curve for us and the client in terms of developing the control system to ensure that it was a fully integrated and optimised system upon final handover.” Gerrard concludes: “To install a complex system into an existing system that is equally complex to begin with is not an easy task. With Zest Energy’s experience in electrical infrastructure, substations and power generation, especially on both standby and continuous power plants, meant we could draw on all this experience and apply it to the Mondi Richards Bay project, Enquiry no: 48

Only work with the best

arvesting large timber is a challenging job, requiring equipment that is up to the demands of a tough working environment and hour after hour of use. The new Stihl MS 661 C-M professional chain saw combines a powerful performance with an ideal power-to-weight ratio and outstanding controllability, making it a must-have for any forestry operation. It improves on the perfection of earlier Stihl chain saw models with enhanced delivery, greener features, and fine-tuned handling. Weighing just 7.4 kg (when without a guide bar and fuel) for a 5.4 kW power rating, the Stihl MS 661 C-M is one of the lightest professional-grade chainsaws in its class and boasts a power-to-weight ratio of just 1.37 kg/kW. The chain saw delivers its impressive performance with the aid of the super-efficient Stihl 2-MIX engine, which delivers high torque over a wide rpm range, while consuming up to 20% less fuel with as much as 50% lower emissions (compared to STIHL 2-stroke engines of the same performance class without 2-MIX technology). The M-Tronic all-electronic intelligent engine management system regulates the ignition timing and fuel supply for optimal engine performance, impressive acceleration and sustained maximum torque. M-Tronic automatically distinguishes between cold and warm starting conditions, so the user can concentrate on

Intelligent engine management with M-Tronic, a good power-to-weight ratio and outstanding controllability make the STIHL MS 661 C-M the ideal tool for harvesting big timber sawing right from the start, without focusing on the machine’s operating state. The Stihl Ematic oil pump system offers optimal lubrication of the guide bar and chain, regulating the required oil supply and providing oil only to those places where it is needed. This ensures that lubrication is always matched to current working conditions, especially in dusty conditions and if using long guide bars. The machine is also equipped with the new HD2 air filter system with pores that are 70% finer than those of fleece and polyamide filters, plus a radial seal, which effectively provides protection from fine dust, increasing the machine’s Enquiry no: 49 lifespan.

A motor controller to overcome typical in-plant communication barriers?

Definitely.

Industrial and chemical plants use numerous motors to provide the necessary motion. Any unplanned or sudden motor stops may result in costly process interruptions, making control and monitoring essential. Multiple in-plant communication protocols are used to control and monitor these motors. ABB’s UMC100.3 accomodates a wide range of communication methods; simply plug-on the required fieldbus interface or connect to the ethernet network interface. Overcome the communication barrier. For additional information: www.abb.co.za/lowvoltage ABB South Africa (Pty) Ltd. Low Voltage Products and Systems Tel. +27 10 202 5880 E-mail: LP@za.abb.com

KZN Industrial & Business News

A tough lift for paper and pulp

outhern African Hyster dealer Barloworld Handling has sharpened its focus on the paper and pulp industry, building on its comprehensive range of materials handling solutions. Paper and pulp is a challenging environment for materials handling equipment, with harsh conditions and round-the-clock operations. “Together with Hyster, Barloworld Handling aims to meet requirements with lift truck solutions designed to maximise efficiencies and improve productivity,” says Andrew Lotter, Barloworld Handling GM in KwaZuluNatal Each step of the paper supply chain involves materials handling, with raw materials, paper products

and waste paper moved, stored, loaded or unloaded. A paper roll, for example, can be loaded, transported and unloaded 14 times or more. Hyster has developed packages and bundles specifically for the paper and pulp industry, making it easier to get the right options on the right truck for the right application – whether this involves recycling, roll handling, container stuffing or handling palletised goods. All of these packages come with recommended transmission, hydraulic and mast options. The Hyster range includes counterbalanced lift trucks with lifting capacities up to 16 tons and warehouse equipment. Machines are fitted with attachments to handle pallets, pulp and waste-paper bales as

well as paper and tissue reels. The range also includes big trucks with lifting capacities up to 52 tons for container handling. Productivity is ensured through high dependability, serviceability and ergonomics, says Lotter. “Hyster lift trucks are intelligently designed and built with industrial-grade components. Features also include loadsensing hydraulics, ‘sealed for life’ oil-immersed brakes and Hyster’s unequalled DuraMatch powershift transmission.” A new product is a 12 ton Hyster forklift designed to reduce cost and improve productivity. “With a nominal capacity of 12 tons at 600mm load centre, the new Hyster H12XM6 delivers the strength and perfor-

mance essential for operations where several large paper reels are handled simultaneously.” For higher storage density, the range includes ‘spacesaver’ forklifts with capacities from two to nine tons. These forklifts operate in narrower aisles and smaller spaces, lifting rolls higher. Uptime is further ensured through Barloworld Handling’s after-sales infrastructure, which includes a customer support centre, ready parts availability and a network of experienced technicians responding to call-outs in an average time of four hours. Fleet management telemetry is available to max-

imise asset utilisation, reducing cost of ownership. “Together, Hyster and Barloworld Handling aim to provide solutions that enhance our customers’ efficiencies and, ultimately, their bottom Enquiry no: 50 line,” says Lotter.

New class of log stackers

he Taylor range of materials handling equipment, distributed exclusively in South Africa by BLT SA, encompasses the TXLS series log stackers, designed to efficiently handle a full log load, from truck or rail, in a single pass. “These robust log stackers, which are used for loading, stacking, transporting and unloading heavy loads of logs, offer improved productivity and safety, as well as fuel efficiency, reduced exhausted emissions and low maintenance requirements,” says Charity Gumede, Marketing Director, BLT SA. “There are three models in the TXLS range – TXLS-800, TXLS900 and TXLS-1000 – which are built on an all welded, high strength steel chassis and frame, with heavy duty drive and steer axles. “The key focus in the design of these machines has been on the production of high performance log stackers that offer the forestry and timber sector efficient duty cycles, low operating costs, extended service life and improved operator safety and comfort.”

Taylor TXLS-800, TXLS-900 and TXLS-1000 models have rated lift capacities of 36 288 kg, 40 824 kg and 45 360 kg respectively. These log stackers are fitted with Tier III turbocharged diesel engines, with low emissions and efficient fuel economy. Standard engine features include a fuel/water separator, a high capacity cooling system for operation in all environments and engine/transmission protection systems. Lower fan and engine speeds reduce noise levels during operation and a built-in shut down system for the engine and transmission (high coolant temperature and low oil pres-

sure) is standard. A high performance non-metallic pusher fan blows dust and debris away from the operator. The transmission for the TXLS series is a remote mounted, 3-speed, fully reversing, modulated powershift system. An operator controlled electric declutch feature enables precise vehicle position control and full directional modulation ensures soft directional changes. There is a separate air to oil transmission cooler and a remote mounted filter reduces oil spills. This series is fitted with a large capacity heavy gauge steel wall fuel tank with an integral strainer. The hydraulic tank, which promotes system cooling has full flow in-tank return filtration. Standard Taylor ULTRA-VU rigid masts are designed for clear visibility for the operator. BLT SA supports the Taylor range of log stackers, loaded and empty container handlers, rough terrain forklifts and reach stackers, with a technical advisory, support and spare parts Enquiry no: 51 service in South Africa.

Maintaining international safety standards

ard-to-reach inspection and repair work has been successfully completed on time and within budget on the ducting between the boilers and

the smoke stacks at the SAPPI Ngodwana pulp and paper mill in Mpumalanga by leading rope access specialists Skyriders. The SAPPI Ngodwana Mill is a

SMART CRANES COST LESS IN THE LONG RUN We add machine intelligence to your crane and improve productivity and safety while reducing total costs per produced ton. That's why we don't just lift things, but your business

All supported by Konecranes 24/hr Service, Preventative Maintenance, Load Testing and Spares of all Makes of Cranes and Hoists

Contact Mark O'Connor Unit 1, 74 Beechgate Crescent Southgate Business Park, Moss Kolnick Drive Umbogintwini, Amanzimtoti 031 914 0059 * cell 082 301 2389 markoconnor@konecranes.com www.konecranes.co.za

HBPR/K78

February / March 2015

FORESTRY, PULP & PAPER

fully-integrated kraft mill that is responsible for producing pulp for newsprint and containerboard, as well as for in-house use. In order to maintain it’s internationally recognised ISO 14001 environmental management and ISO 9002 quality management status, SAPPI has been relying on rope access aided repair and inspection services from Skyriders since 2006. Skyriders latest scope of work, carried out over a 5 day period in March 2014, included internal inspections and minor repairs of the ducting from the chemical recovery boiler through the precipitators to the smoke stack. In order to complete this challenging task, the team of five rope access technicians made use of ultrasonic wall thickness measuring instrumentation, to complete a comprehensive inspection from the boiler to precipitator, and from the precipitator to the smoke stack. Some minor welding was completed to repair damaged areas. The tight deadlines of the project posed a challenge as the plant was undergoing routine maintenance shut down. Several specialist skills were required for this demanding project, as the ability to measure ultrasonic wall thickness and welding while suspended at height requires great skill and expertise. The Ngodwana Mill boasts a production capacity of 210 000 tons per annum (tpa) of dissolving wood pulp, 200 000 tpa of unbleached chemical pulp and 110 000 tpa of mechanical pulp. Its paper capacity includes 230 000 tpa of kraft linerboard, and 140 000tpa of newsprint m aterial and thus prolonged downtime leads to major operational losses. Rope access aided inspection and repair has provided SAPPI Ngodwana with significant savings in terms of cost and time, as scaffolding can be costly and time consuming, and the cost can be disproportionate to Enquiry no: 52 the work carried out.

February / March 2015

FORESTRY, PULP & PAPER

KZN Industrial & Business News

Tailings dewatering press technology

Bringing real value F to the papermaker

apermakers are generally satisfied with shoe press technology as it allows for a good dewatering performance and good sheet quality in terms of a bulky sheet. Analyzing the real needs of papermakers led Andritz to the development of an improved new generation shoe press – the PrimePress XT Evo. Runability and operational efficiency are vital factors when operating a shoe press, alongside further improvements on energy efficiency and dewatering performance. By implementing a new patent pending loading system and an improved shoe design the basis for a perfectly constant lineload distribution in cross direction of the machine was laid. Additionally – and uniquely in the market – an edge control system gives the papermaker full

control of the critical edge zones. This allows the papermaker to respond to real world runability issues that may arise from light or heavy edges, dry or wet edges or the like. Further highlights of the newly developed PrimePress XT Evo shoe press are a reduction of 50% in terms of the hydraulic energy consumption. The dewatering performance is improved and now giving up to +4% post press dryness compared to state of the art press rolls. This is equivalent to savings in thermal drying of up to 250 kWh/ton. The new PrimePress XT Evo from Andritz, and distributed locally by Paper International Consult, brings a long list of improvements and advancements to the shoe press for tissue applications. Enquiry no: 53

LSmidth has upgraded the latest generation of its Tailings Dewatering Press (TDP) technology for coal tailings applications, Jefrey Pilusa, Filtration Technology Specialist, FLSmidth, says. FLSmidth’s experience with belt press equipment dates back to 1979 with its EIMCO branded belt presses, which were instrumental in the original pioneering of this technology. The TDP design includes several enhancements which recognise critical design considerations that make a positive difference to the belt press operation, performance and operating expenditure. For example, the design incorporates perforated ‘S’-rolls in key areas to double the filtration area and ensure more efficient dewatering of the cake, which means a greater drainage capacity compared to other belt press designs in the industry. Ricus van Reenen, Sales Manager: Products, FLSmidth, explains that belt press technology is used mainly for the mining, wastewater and pulp and paper industries. “Over the years we have noticed competitive designs that have emulated older FLSmidth

designs. As part of FLSmidth’s global programme utilising its global resources and experience to review all of our products, we recently decided to take another look at the belt press technology and to upgrade it with the focus on the tailings market.” Pilusa says the most significant advantage of the TDP technology is

that it offers maximum cake dryness due to the ‘S’-roll design. Traditional ‘S’-rolls are configured in a horizontal mounting arrangement, which leads to visually discernible water pooling between the ‘S’-rolls, resulting in rewetting of the filter cake. In order to avoid this issue, TDP S-rolls are configured in a vertical configuration. This means that the belt travels upwards, with the filtrate (which is now removed from each S-roll) going into its own drip trays, thereby avoiding pooling and rewetting. “This produces consistently drier cake than horizontal designs,” Pilusa confirms. Another significant advantage is increased safety and a more user friendly design due to the low location of the gravity drainage zone. Enquiry no: 56

ventics (formerly Rexroth Pneumatics) has become the first manufacturer to supply mini slides with maintenance-friendly pneumatic cushioning, the MSC mini slides, now available in South Africa. Because of its functional design and versatile range of configuration options, the MSC is ideal as a universal handling component for all handling tasks, including pick-andplace applications. Pneumatic cushioning in mini slides is unprecedented on the market. The pneumatic cushioning works with the elastic cushioning elements and hydraulic shock absorbers, and its design ensures gentle operation and optimal machine lifecycles. The pneumatic cushioning has the same service life as the piston drive and therefore the same maintenance intervals. Hydraulic shock absorbers can be replaced without readjusting the stroke, reducing machine downtimes. The elastic cushioning elements are maintenance-free. The new generation of mini slides allows users to individualise the product and determine the

tayloredwright_IBN5689_E

MSC mini slides with pneumatic cushioning desired features online to achieve the required performance. In addition to two guide units and the position of the air connection, users can also decide whether ‘their MSC’ is equipped with one or two pistons. Customers receive only the components they require, thereby optimising costs. The configuration generates complete documentation, including CAD files, parts lists, own material number, and price information. In addition, the MSC mini slide’s functional design allows for flexible implementation. The symmetrical layout ensures planning flexibility – sensors can be installed or stroke adjustments made on both sides, depending on the installation situation, for example. This enables the parallel assembly of two mini slides, as well as combination with additional handling system components. As a result, rotary modules, rodless cylinders, additional slide units, or grippers can be integrated without the need for extra mounting plates.

Enquiry no: 54

Floor grating products set the benchmark for quality

loor grating products from Andrew Mentis have set the benchmark in South Africa, according to Elaine van Rooyen, marketing manager at Andrew Mentis. These highly engineered products have been used by local and international companies for more than 40 years. They are manufactured in a world class facility at Elandsfontein, Johannesburg, to ISO 9001:2008 standards, using a pressure locking system pioneered by the company. The two main floor grating products from Andrew Mentis are Rectagrid RS40 and Gripweld. RS40 is a premium brand produced by means of compressive pressure locking of bearer bars and transversals to form a pitch of 40 mm by 40 mm. Gripweld on the other hand features transverse bars fusion welded into the bearer bars. RS40’s non-slip characteristics are due to the positive raised sections that create multi-directional obstructions on the top of each bearer bar, allowing for a far

larger surface contact area. Non-slip grating and serrated grating products from Andrew Mentis are prominent in industries from petrochemical to mining, where stringent safety requirements are critical in product selection. Grating is available in mild steel, galvanised, 3CR12 and stainless steel for a variety of applications and environmental challenges. “Andrew Mentis has also developed a range of corrosion-resistant floor grating ideally suited to the extreme conditions found in wastewater treatment plants. All products in this range are designed and engineered to suit situations where the strength to weight ratio is important, such as wastewater treatment plants,” van Rooyen says. The non-slip characteristics of Andrew Mentis floor grating are effective in all directions, in all finishes and work well for both leather- and rubber-soled safety shoes. Enquiry no: 55

One of a kind Professional harvesting means hard work – the toughest working conditions, for much longer hours than usual. Not many are up to the challenge, but the new STIHL MS 661 C-M chain saw combines cutting edge performance, eco-friendly technological innovation, and STIHL’s typical focus on operator safety and comfort. One of the lightest professional-grade chainsaws in its class, it boasts an impressive power-to-weight ratio, while producing a power performance, hour after hour. Updated technological features include a new oil pump system for increased flow in dusty conditions or when using longer guide bars, and the HD2 filter which offers protection from fine dust, increasing the machine’s lifespan. The

www.stihl.co.za

efficient STIHL 2-MIX engine delivers high torque over a wide rpm range, while consuming up to 20% less fuel with as much as 50% lower emissions (compared to STIHL 2-stroke engines of the same performance class without 2-MIX technology). This enhanced version of STIHL’s legendary chainsaws is ready for any challenge. Like any premium item, STIHL products are only available at specialised dealers nationwide, for expert advice and superior after-sales service.

February / March 2015

FORESTRY, PULP & PAPER

Alliance to create water and electricity savings

n alliance between Hydrance, a specialist A water treatment company and chemical manufacturer Branson Chemicals, has been

established with the objective to create tailored solutions to reduce costs through water, fuel and electricity savings related to water usage in the processing, food and beverage manufacturing and general industries. According to Hydrance, water treatment is a major concern in South Africa. Standards in this field are inconsistent and there is a huge need for the transfer of skills and expertise and a commitment to improving service. Hydrance has extensive experience in the supply of products and control systems for treating raw/feed water/make-up water, boiler water, waste water, cooling water (both open and closed circuits) and specialty dispersants

and on-line/off-line CIP products. Industries serviced cover a vast range from mining, tobacco, airconditioning, pharmaceutical, mineral processing, paper, and the full gambit of food and beverage-related industries, to name but a few. Branson Chemicals is an established developer and manufacturer of top-class chemicals and cleaning programs for the food and beverage, dairy and dairy farm, institutional and hospitality industries, servicing many highend producers. They will be responsible for the blending and manufacturing of the Hydrance range of products as well as the warehousing and distribution. Their fully-equipped laboratory will enable the development of new innovations. Gerald Brown of Branson commented that the pooling of the expertise of two highly experienced companies and the exchange of knowledge will strengthen capabilities to solve related problems for clients.

Enquiry no: 57

MEET THE FAMILY

Smart crane solutions G lobally Konecranes has supplied over 1 000 heavy-duty process cranes to the pulp and paper industry worldwide since 1947. In South Africa Konecranes recently supplied one 45 ton double-girder crane and a 32 ton portal crane to paper and pulp manufacturer Sappi’s Ngodwana mill, near Nelspruit, in Mpumalanga. The R3.1m contract forms part of Sappi’s Project GeoCell, an extension to the Ngodwana mill that will enable Sappi to produce specialised cellulose, a product similar to that of cotton. It is used in the production of textiles, cellphone screens and pharmaceutical and household products. The crane will be used for the maintenance of motors and rollers in the drying process at the mill’s Fibre Line 3. The crane has a 45 ton capacity, a lift height of 16 m and a 20.4 m span. The crane’s travelling speed is 40 m/min and weighs of 26.1 ton. The crane’s hoists, end-carriages and electrics were manufactured in Finland and its bridge-girder structure was manufactured at Konecranes’ Alrode facility, in Johannesburg. Three trucks were used to deliver it to site. Konecranes Southern Africa service, Sales and Marketing Director John MacDonald says this installation was complicated, owing to the limited space for the crane inside the uptake 3 building. “A mobile crane, which is generally used when installing a fully assembled double-girder crane, was not an option, as the crane needed to be installed inside a closed building on a different floor from the access point. Therefore, the crane had to be dismantled into smaller pieces to fit through a 10 m by 5 m opening in the building’s roof”. Prior to that Konecranes also installed a R3.3-million 32 ton double-girder portal crane

Our combination of multi-faceted handling equipment means that Linde machines are perfectly equipped for big jobs, small jobs and everything in between. With our comprehensive logistical know how, Linde has fast become the industry symbol for superior quality, seamless functionality and innovation. Available to lease, rent or on hire purchase, investing in Linde machines ensures the remarkable efﬁciency of each member of our family. For more information on Linde dealerships, products and services contact us on Tel : 27 31 716 7460 or visit www.linde-mh.co.za

Linde Material Handling

KZN Industrial & Business News

at the Ngodwana mill’s new Fibre Line 3 for Sappi’s Project GoCell. The crane will be used to move paper rolls around the different stages of the paper manufacturing process. This 32 ton crane has a 24.5 m lift height and features a total crane weight of 38.4 ton. The distance that the crane will cover in the mill when in operation is 67 m, he adds. The double-girder portal crane runs on 57 kg/m parallel rails, spans 21 m over the processing bay and travels at a speed of 32 m/ min. It is supported by two portal legs 20 m above the rails to clear any processing machinery. Konecranes installed a synchronisation feature to ensure that the hoists always operate at the same speed, as it is important to lift paper rolls precisely horizontally to avoid any damage to the rolls or other machinery. The crane also features sway control, which allows its load to achieve the required speed while reducing the sway caused by the acceleration and deceleration of the crane.The crane is equipped with protected areas software which prevents the hook or lifting device from entering protected areas to eliminate machinery or infrastructure damage. Enquiry no: 58

Packaging pulp

n the competitive paper packaging market, product demand is driven by key factors. Is it versatile, cost-effective, strong and environmentally sustainable? Ultraflute, Sappi’s new lightweight semichemical fluting made with 75% virgin fibre and manufactured at its Tugela mill in Mandeni in northern KwaZulu-Natal, is all of the above. This makes it an excellent choice for high-end, heavy duty packaging applications that need to endure rigorous conditions within the supply chain. “Our product innovation is driven by market demand,” says Richard Wells, General Manager Commercial, Sappi Paper and Paper Packaging. Developing a product that addresses yield and cost advantages will assist converters in constructing a box that is cost competitive, without compromising on performance standards”. Sappi’s packaging is mostly used in the industrial and agricultural sectors. Lightweighting is a worldwide trend due to its ‘carbon footprint’ benefit of reduced road, sea and air freight shipping costs. As a worldclass lightweight product, Ultraflute’s advantage is that it doesn’t compromise on performance or the structural integrity of the box. This means using less paper to achieve the same results, which leads to more competitively priced enduse products. Ultraflute’s high virgin fibre composition adds

to its superior strength, resulting in stronger boxes, improved stacking strength and yield advantages. The product’s high humidity performance makes it particularly ideal for fruit and vegetable packaging that need to withstand changing cyclic humidity conditions, as well as frozen fish, meat and other agricultural produce sent to market via the cold chain. Ultraflute typically retains more than 70% of its initial strength under these conditions and maintains this strength for longer periods. This is an improvement on Sappi’s previous semi-chemical range. In terms of convertibility (influenced by paper properties and machine running speed), Ultraflute offers improved flexibility and tensile, stretch and tear properties. These factors allow for increased corrugator speeds and the optimum use of raw materials. On the environmental side, the new fluting product is made from renewable, sustainable resources that are certified in terms internationally recognised environmental and quality standards (ISO 14001 and ISO 9001); and which carry the Forest Stewardship Council (FSC™) stamp of approval. Ultraflute is also biodegradable and recyclable, making it a responsible choice for agricultural and industrial packaging requirements. Enquiry no: 59

February / March 2015

KZN Industrial & Business News

PUMPS, VALVES, PIPES AND FITTINGS

PVC Pipes heavy metal free by July

anufacturers of PVC pipes in South Africa have less than six months left to ensure that their products are compliant with the Southern African Bureau of Standards’ (SABS) ruling that all locally manufactured pipes be free of heavy metals by July 2015. This announcement was made for the first time on the 30th October 2013 by Sibongile Dhlamini, General Manager at the SABS Certification (Gauteng), following an amendment of a series of standards by the technical committee of the SABS Standard Division. The Southern African Plastics Pipe Manufacturers Association (SAPPMA), representing more than 80 % of the country’s pipe manufacturers, welcomed the announcement. “SAPPMA’S aim is to support the industry in promoting quality products. To this end, we work closely with the SABS in matters of standards and quality through implementing

various quality-assurance measures and initiatives, as well as demanding additional good practice measures from its members,” explains SAPPMA Chairman Jan Venter. According to Venter, SAPPMA members had already embarked on a voluntary removal of heavy metal stabilizers from their PVC pipes as early as 2006. The policy was fully implemented by SAPPMA in July 2009 and

applied to drinking water systems as well as sewer, drainage and mine pipes. “Removing heavy metals from their PVC pipes was done at considerable cost to our members, but was wholly supported because it was in line with SAPPMA’s life cycle thinking. It took into account end-of-life issues and waste management options and it was based on health and environmental considerations,” Venter said. “Although lead does not leach from the plastic pipes and does not pose any danger to people once installed, we felt compelled to create a safer environment for the manufacturers where lead poisoning does pose a risk for their workers. As a result, all PVC pipe manufactured by SAPPMA members are lead-free and are stabilised with environmentally friendly materials such as Calcium Zinc or organics based stabilisers instead. Adherence to the policy has been a requirement for SAPPMA Membership

Water supply in South Africa under threat The South African Plastic Pipe Manufacturers’ Association (SAPPMA) has warned that failure to replace and upgrade South Africa’s water infrastructure, poses a severe risk to both the quality and quantity of the country’s water supply. Commenting on the state of the country’s water supply ahead of National Water Week (16-22 March 2015), SAPPMA Chairman Jan Venter said his association had grave concerns about the severe pollution in our water sources, water losses in distribution caused by water leaks and wastage, and the lacking water infrastructure that is expected to support the rapidly increasing demand. “Our members are the ones who would be supplying and installing these pipes if there were any upgrades, and would therefore have a very good idea of the amount of

pipes ordered and installations completed by government over the last few years. Saying that we are very worried about the state of our country’s water infrastructure, would be an understatement”, Venter said. Water distribution, waste disposal, irrigation and telecommunications all rely on pipelines to function. Pipelines lie at the heart of South Africa’s infrastructure and should be replaced before they fail. Although the South African plastic pipe industry is relatively small, it is of extreme importance in the development and maintenance of the country’s infrastructure. It is also one of the most demanding industries, as plastic pipes and fittings are required to last in excess of a hundred years, as opposed to the old cement of asbestos pipelines that had a lifetime of no more than 50 years. “Two major causes of water loss are

corrosion and poor jointing. For this reason, old steel or asbestos pipes around the world are being replaced with plastic pipes, because they do not corrode and the joints are leakproof if done correctly. High-density polyethylene (HDPE) and polyvinyl chloride (PVC) pipes answer these calls with distinction as the materials are lightweight and easy to handle, easy to join, available in a range of sizes and pressure ratings and have low frictional resistance, with hydraulic properties that remain virtually unchanged over its useful life, which results in low pumping costs,” Venter explained. “The majority of the old steel and asbestos cement pipelines that were installed around South Africa in the early 1960’s have corroded by now and long since reached the end of their effective life span”, he said.

over the past 8 years, and as such has formed part of the regular SAPPMA factory audits”, Venter said. The SABS gave local manufacturers of PVC pipes who are

SABS certified a window period of 24 months to get their house in order and to comply with the new relevant standard requirements. However, this grace period ends on the 1st of July 2015.Enquiry no: 60

February / March 2015

PUMPS, VALVES, PIPES & FITTINGS

Addressing market need for abrasives solids handling

Brand migration for pump range

s part of Xylem Inc.’s conA tinued focus on the industrial market the company is pleased

tion for all applications, whilst retaining the brand heritage and strong market positions of both Lowara and Vogel Pumpen. The only change will be the product name and packaging. Current distribution channels remain the same and there will be no changes to the current pricing structure enjoyed by Vogel Pumpen’s valued customers. “The Lowara Vogel Series pumps will strengthen the Lowara offering; widening its potential field of applications into new industrial sectors such as oil & gas, mining, power generation and steel mills,” says Ernst Viljoen, G.C. Manager: Applied Water Systems Enquiry no: 61 for Xylem.

to announce the incorporation of Vogel Pumpen into the flagship Lowara line. The new range will be known as the Lowara Vogel Series and will include heavy end suction pumps, casted multi-stage pumps and large casted borehole pumps. As the South African arm of the International entity, these top of the range products are locally available from Xylem Water Solutions South Africa. This move strengthens the Lowara portfolio in the heavy industrial market and enables Xylem Water Solutions to offer customers a total pumping solu-

KZN Industrial & Business News

eir Minerals Floway Pumps introduces the new Floway VTSP- vertical turbine slurry pump - addressing the industry demand for a longer lasting, abrasives solids handling vertical turbine pump. Following several years of design innovation, research and testing, the VTSP has been demonstrated to last four times longer in solids handling services when compared and tested with the Floway vertical turbine pump bearing assembly. The patented VTSP bearing design allows for continuous operation in services with a maximum solid content of 10 percent by weight and excursions of 20 percent by weight during temporary upset conditions. This design results in a longer mean

time between required maintenance and an overall reduction in the customer’s total operational costs. “We listened to our customers when they expressed the need for an abrasives solids handling vertical turbine pump which would last longer than the available designs in the market today,” said Barry Cockerham, Managing Director of Weir Minerals Floway Pumps in Fresno, California. “We responded with the VTSP which we believe will provide extended life while maintaining the highest product quality.” “Wear life is critical in many pump applications and the existing technology was not producing acceptable results”, said Daniel Boldt, Product Engineering Manager at Weir Minerals Floway Pumps. “Due to the demanding nature of abrasive services, design innovation was required to realize a signifi-

cant improvement in wear life. After extensive design work and both inhouse and field testing, the new VTSP product line demonstrated a notable advantage over traditional vertical turbine designs.” Weir Minerals Floway Pumps has supplied pumps and processing products for the Minerals industry for over 80 years. The company is dedicated to engineering, manufacturing and servicing high quality, long lasting products such as the VTSP. In designing this product line, our research and design teams took wear life, hydraulic performance and overall quality into consideration. The Weir Minerals Floway Pumps engineering teams are continuously searching for design solutions to increase efficiency and wear life in order to meet the rigorous demands of customers. Enquiry no: 62

No more fugitive valve emissions

alve live-loading systems are complicated. Most require the use of torque-measuring tools and incorporate a disc spring stack that is often too long for the available bolt length. As a result, valve bolts usually need replacing. Now, British multinational Aesseal has launched LiveStar, a new-generation live loading system designed to be compact without requiring extra bolt length to accommodate the uncompressed disc spring stack. LiveStar has been designed as an encapsulated disc spring configuration with defined compression length to automatically adjust the gland and maintain constant pressure on the valve packing set. It is likely to find a major market in control valves installed in environ-

Tel: +27 31 701 3261/2

Fax: +27 31 701 8216

Email: reception@natalpumps.co.za Website: www.natalpumps.co.za

mentally sensitive applications such as those found in petrochemical refineries. The system fits on existing gland bolts and is tightened on installation until the visible assembly gap closes. During operation, this closed gap serves as an indicator of valve packing wear or consolidation, either or which will cause the gap to reappear, whereupon the assembly is simply retightened to its optimal set point. No torque wrench is required. A major advantage of the Aesseal design over other live-loading systems is that the disc spring, which is encapsulated against environmental impact by an outer cylinder, slides on an even, machined surface rather than on a bolt thread.

Highly successful distributor conference

ICT 40015

ICT 40360

ICT 40300

ICT 70500 Filter ICT 7158

Electric Grout Pump

ICT 202

ICT 81840

The disc spring can therefore never become over-compressed, hang up on threads or shift asymmetrically on the bolt. Further, LiveStar needs no new bolts fitted to the valve to accommodate the system. The extended nut is screwed onto the existing valve bolt. Other features include compensation for thermal expansion of the valve and flange parts, optimum and pre-determined compression set by the dimension of the spring housing, protection of the spring set from dirt and outside contaminants, and sustained maintenance of a constant gland load and sealing force. Available for all standard metric bolt diameters from 8mm to 27mm and Imperial UNC from 5/16” to 1”, the complete LiveStar range can be sourced from Aesseal branches and distributors throughout Africa. Enquiry no: 62

ntegrated Pump Technology of South Africa recently held a highly successful Distributor Conference in Johannesburg. “The Distributor Conference allowed us to understand our customers’ mining needs in particular. This will enable us to equip our distributor base accordingly,” Graham Russell, Chief Executive Officer, Integrated Pump Technology, says. Deon Joubert, MD of distributor Babata Pumps, which has branches in Steelpoort and Barberton, says the Distributor Conference was “a great initiative” that identified additional business opportunities for Integrated Pump Technology. The Distributor Conference was attended by delegates from all over Africa and included a presentation on project ‘hot spots’ in South Africa by Paul Runge from Africa Project Access. “Our growth strategy includes growing our footprint in SubSaharan Africa,” Russell says. He adds that the response from the distributor network had been “hugely positive”. “We look forward to building on this in 2015. Although conditions remain challenging in the South African mining environment, we believe there are growth opportunities both locally and in Africa.” “It is companies such as Integrated Pump Technology that will make the most headway in this regard due to our flexibility in being able to respond to our customers’ needs quickly,” comments Russell. Joubert says the Distributor Conference was a major event that gave distributors the opportunity “to hear firsthand about the exciting plans that Integrated Pump Technology has to continue to promote the Grindex brand.” It also revealed the latest incentives and products on offer to customers. Integrated Pump Technology, the sole importer and principal distributor for the Grindex range of dewatering, slurry and sludge pumps for southern Africa, has a network of 16 strategically located, specialised pump distributors, supported by dedicated account managers ensures effective service and customer support. Enquiry no: 63

February / March 2015

KZN Industrial & Business News

PUMPS, VALVES, PIPES & FITTINGS

14km section of the Western Aqueduct being commissioned

The largest segment of the Western Aqueduct, which is being constructed by EsorFranki, measures 25 km and stretches from the Ashley Drive break pressure tank to the NR5 Reservoir at Ntuzuma. It is scheduled to be complete and fully operational with all construction and road reinstatement finalised by mid-2017. As this contract gathers momentum, extensive work is scheduled to begin shortly along the railway line servitude from Alverston to Kloof Station. “Because construction will take place along the servitude, the impact will be peripheral and won’t affect traffic unduly.” said Martin Bright, project manager for the Western Aqueduct.

14km stretch of pipeline from Inchanga Station to Ashley Drive in Kloof, which makes up the first two contracts of the R1,8-billion second phase of the Western Aqueduct, is currently being commissioned and tested and should be fully operational by mid-year. Aesseal VLL 300 x 210-KZN* 2/10/15 12:10 PM Page 1 Head of eThekwini Water and Sanitation (EWS), Ednick Msweli, said recently that the city’s biggest ever bulk water pipeline project was proceeding in accordance with the project plan. He said he was confident that all of the contracts that make up the full 39km second phase of the pipeline as well as its branch pipelines would be completed on time. The soon-to-be-completed portion of the pipeline comprises two 7km segments and are being completed by Cycad Pipelines and WK SA Construction respectively.

Ex-stock split-case pumps

ather+Platt’s new horizontal split-case centrifugal pumps, launched last year at Electra Mining, are soon to be held in stock to eliminate the lead time on new orders currently taking between six and eight weeks to deliver. The planned stockholding will result in immediate delivery throughout central and southern Africa of several popular models within the range of more than 150. The new split-case range is tightly niched, comprising single-stage and two-stage models delivering duties up to 15000m³/h. Mather+Platt’s two-stage U-series is designed for lower duties, and features a single suction, twin volute casing design to transfer the flow medium at between 20m³/h and 600m³/h. For the high duty market, the singlestage double suction LR-series features a closed type impeller to deliver duties from 10m3/h to 2200m³/h in either horizontal or vertical execution. A sister single-stage series, the larger LN-range, delivers duties of between 400m³/h and 15000m³/h. Pump casings can be manufactured in cast iron and stainless steel, or cast in exotic materials such as super duplex. Impellers can be supplied in cast iron, stainless steel or bronze. Horizontal split-case pumps carry the significant advantage of allowing maintenance without having to disconnect the pump and remove it from the pipeline. Other advantages include balanced axial loading, high efficiency, low noise and vibration, and the ability to operate at almost shut-off capacity without excessive deflection. With scheduled gland packing changes and routine maintenance, Mather+Platt’s pumps are expected to achieve an average useful life of at least 20 years. They have applications in industrial and municipal water supply, water and wastewater treatment plants, cooling and hot water circulating systems, injection water, spray ponds, irrigation and general industry. A notable feature of Mather+Platt’s support for the range is its offer to modify standard models to fit the requirements of specific applications, for example fitting different pump internals to deliver an altered performance within a specified pump dimension. The new range is expected to further enhance the Mather+Platt brand, which in South Africa has been synonymous with Enquiry no: 65 pumps since 1954.

He added that work on the Ashley Drive break pressure tank was progressing well. On completion during the third quarter of 2015, it is expected to hold 20 mega litres of water. Bright explained that, because Durban’s new Bus Rapid Transport (BRT) system was under construction, it had been decided to escalate work on the 1km long segment of the Western Aqueduct where the BRT is expected to run in order to minimise disruptions and ensure that restricted access to businesses was minimised wherever possible. EWS appeals to the public to bear with them, as it tackled construction along this densely populated and complicated route that experiences high volumes of traffic. C

CY CMY

Construction began in January and will be finished by the third quarter. Contracts for two further sections of the Western Aqueduct – the Wyebank Break Pressure tank and the pipeline that will link the Western Aqueduct to Mt. Moriah – are expected to be awarded during the third quarter of 2015. These will run for 15 months. The main truck pipeline running from Inchanga to Ntuzuma is under construction and, in April 2015, the Kloof line along Haygarth Road, running under the N3 to Tshelimnyama will begin. All branch pipelines are expected to be completed by the third quarter of 2017. Enquiry no: 64 K

February / March 2015

PUMPS, VALVES, PIPES & FITTINGS

KZN Industrial & Business News

Increased range of vacuum solutions

Local manufacturer exports to Philippines

itech, a local manufacturer of a wide M range of valves, actuators and related equipment, has recently exported a Stepped

tlas Copco Compressor Technique has introduced a new portfolio of vacuum products that can support the specific vacuum needs of customers for many common vacuum applications across a range of market sectors. This pioneering vacuum technology follows on the extended vacuum solutions portfolio for rough and medium vacuum introduced in 2014. In addition to the new range of 2-stage oil-sealed rotary vane vacuum pumps, Atlas Copco also unveiled a new range of mechanical vacuum booster pumps, rotary piston pumps, liquid ring vacuum pumps as well as steam ejectors. This new portfolio can support the mining, cement, paper, refineries and food sectors as well as industries as diverse as aerospace, automotive, refrigeration, glass, bottling, canning and woodworking. The new GHS VSD+ Series is a highly efficient vacuum pump with Variable Speed Drive (VSD).

valve to the Philippines. The valve had to fit existing piping with a very short face to face and a vertical step between the inlet and outlet. The stainless steel 200 ml / 400 ml Stepped valve meets ASME Class 1500 and Class 600 at the inlet and outlet respectively. The medium is superheated steam at an inlet pressure of 106 Bar (A) and a temperature of 540º C. The outlet pressure is 3.5 Bar (A), and the flow rate varies from 30 to 80 Sund-Aespump KZN Ind 270 x 65* 10/8/13 PM Page 1 Enquiry6:27 no: 66 tons/h. C

T K

The ZRS 250-4200 mechanical booster pumps are based on the simple rotary lobe principle and remain the preferred pump for applications where high pumping speeds are required for pressures in the region of 0.01 to 50 mbar. This pump must always be backed by another pump, which can deliver against a high-pressure differential to atmospheric pressure. Operating at relatively low pressures, the mechanical booster pump is not exposed to the same concentrations of corrosive process media as is the backing pump, which makes it highly reliable. Liquid ring vacuum pumps are offered as standard packages in a number of configurations and are suitable for operation in once through, partial or total recirculation. Enquiry no: 67

Dosing small volumes of liquid vitamins

echnikon Laboratories in Johannesburg recently installed four Flexicon PD12I peristaltic fillers with an MC12 controller from Flexicon Liquid Filling part of the Watson-Marlow Pumps Group. The fillers are used to fill a liquid vitamin energy supplement into stick-packs. A recent client request to change to sticktype sachet packs for an energy supplement product led to a production dilemma. “Our machine for this type of pack was geared for powder filling only,” explains the company’s MD, Robert Verseput. “We needed to acquire fillers/pumps that would allow us to convert this machine to fill liquids as well.” The solution arrived in the form of four Flexicon PD12I peristaltic fillers with an MC12 controller. Duly acquired from Flexicon Liquid Filling, these fillers service the eight-lane machine by splitting the dosing into two on each pump-

CY CMY

Feature and benefits of this range include energy savings of around 50%; quiet operation; sustainable productivity due to built-in efficiency and reduced environmental impact due to ultra-high oil retention at all operating pressures. The GVD 0.7-28 Series of small 2-stage oil-sealed rotary vane vacuum pumps deliver excellent ultimate vacuum pressure, high pumping efficiency and superior vapour handling capabilities with quiet operation. The GVD 40-275 Series of 2-stage oil sealed rotary vane vacuum pumps are renowned for their high ultimate vacuum, rapid pumping speeds, quiet operation and ability to handle water vapor. These direct drive rotary vane pumps are inherently compact and vibration free; the finger-proof fan and coupling housings offer excellent operator protection.

head. Now, instead of filling powder, liquid vitamins get pumped into the sticks. The MC12 controller is triggered by a 4-20mA signal which actions the machine to fill 10ml of liquid vitamins into each stick simultaneously. The pumphead works with a double tube element with a Y connector to combine two channels of flow into one, thereby providing a higher flow but removing nearly all pulsation. When required, the two channels of flow can be used individually. This adds versatility to the way the pumps can be used. The peristaltic filling principle is the fastest growing filling technology in the pharmaceutical industry due to well-established advantag-

es such as sterility, guarantee against cross-contamination and easy cleaning. The Flexicon PD12I is an extremely flexible liquid filling unit, which can fill volumes from less than 0.2 ml to more than 250 ml with accuracy better than ±1% in the range from 0.2 ml to 0.5 ml and better than ±0.5% in the range from 0.5 ml upwards. This flexibility and accuracy is achieved without having to change anything except the bore size of the tubing. The PD12 peristalitic filler also features an anti-drip function which is particularly important in sachet-filling applications. This helps to ensure there is no dripping between fills which could potentially prevent a proper sealing/ welding of the sachets. Enquiry no: 68

Reliable vertical multistage centrifugal pumps

EO’s LVR (S) vertical multistage centrifugal pumps from Raptech are compact, highly efficient, have a low noise operation and are easy to use and maintain. They are designed for transferring low viscosity, non- inflammable and non-explosive liquids with no solid or fibre content. The LVR (S) range is suitable for use in liquid temperatures from -20°C to +120°C and in a flow range from 0.7 – 85 m3 /h. The pumps have a pH

range from 3 – 9 and operate with a 33 bar maximum pressure in altitudes up to 1 000 m. The motor is totally enclosed and fan cooled and meets IP55 requirements. LEO is the first Chinese pump manufacturer to be listed on China’s stock exchange and has the only state-authorized technical centre for physical and chemical testing of pumps and garden tools. The company plays an important role in many

critical fields such as civil water supply, agricultural irrigation, industrial water treatment, heating ventilation engineering, power station construction, petrochemical engineering, mining and more. LEO pumps are sold in over 140 countries and regions worldwide. LEO has grown into the largest small-sized water pump manufacturer in China. LEO is represented locally by Enquiry no: 69 Raptech.

February / March 2015

KZN Industrial & Business News

PUMPS, VALVES, PIPES & FITTINGS

Water pumps for Africa A

PE Pumps is one of Africa’s leaders in the design and manufacture of pumps and auxiliary equipment, offering supply and project management as a turnkey service throughout central and southern Africa. Main product lines include vertical turbine pumps, multi-stage high pressure pumps, split-casing pumps, end suction pumps and vertical sump pumps. The majority of APE’s orders come from applications related to water transfer, with the largest recent contract, involving the completion of a major engineering project abandoned by a company based outside Africa. This contract was associated with water supply to the city of Blantyre, Malawi, where the Blantyre Water Board awarded APE Pumps the

rapid and continuous pump corrosion. APE Pumps proposed five identical split-case machines cast entirely in super duplex stainless steel, which is characterised by exceptional strength and very high resistance to corrosion. The pumps, each with a duty of 1250m3/h (347 l/s), were delivered and installed last year to draw seawater under negative suction head from the seawater intake gully. They have proved more efficient than the machines replaced. In late 2014, APE Pumps secured the order for a new concrete volute vertical turbine pump to be used as the standby unit for cooling water recirculation at Eskom’s Grootvlei power station. The contract, valued at R4,2-million, followed APE’s overhaul of the first of this power station’s eight cooling

Error-free field pressure tests on PVC pipelines

he field pressure test is used to test the integrity of the pipe joints which were completed on site. This test is covered by the SANS 2001:DP2 – Medium pressure pipelines standard. Although the standard attempts to lay down the rules thoroughly, it is often misinterpreted or misunderstood. DPI Plastics has developed a ‘how-to’ guide on field pressure testing to ensure that the integrity of a pipeline is not compromised. Anyone performing a field pressure test should inspect test equipment beforehand to ensure it is calibrated and leak free. When pressurising the pipeline, take into account the location of the pressure gauge and any static head that may add to the test pressure. The pipes also have to be properly backfilled to keep them from rising up from the trench during testing. It is important to keep the joints exposed, to make inspection for leaks easier and quicker. Pipelines can be several kilometres long, and it is beneficial to test in sections. This is more accurate and takes less time to inspect the joints. It also requires less water and is quicker to fill the line. The reason for performing the pressure test is to establish that the pipe-

4,1-million euro (R55-million) rectifying order to complete the upgrade of the Walker’s Ferry raw water and high-lift pumping stations. APE Pumps is also involved with potable water contracts in South Africa, and sea water transfer offers no challenge. In fact, when a large abalone farm near Gansbaai, experienced continuous and expensive corrosion and abrasion in the cast iron pumps installed to transfer seawater to its growing blocks, they turned to APE Pumps for help. The original pumps, supplied by another manufacturer, were installed at Roman Bay Sea Farm in 2009 as part of an expansion programme to provide additional capacity for abalone production. However, low temperatures and the salinity of the seawater resulted in

ferences in static head in the test section. Test procedure

line does not leak. The test pressure must be 1.5 times the working pressure of the pipeline, up to a maximum of 10 bar. Above 10 bar, the test pressure must be the working pressure of the pipeline plus 5 bar. This refers to the working pressure of the pipeline, not the pressure class of the pipe. A pipeline with an operating pressure of 16 bar should be tested at 21 bar (16 bar + 5 bar). The mistake is often made to test all pipes at 1.5 times operating pressure. In this case, the difference between the correct pressure and a 1.5 times operating pressure (24 bar) is 3 bar. The test pressure must be between 1.25 times and 1.5 times the operating pressure at any point in the pipeline, due to dif-

Polysulfone paddle flow monitor

erman technology company Kobold Instrumentation, manufactures a polysulfone paddle to monitor flow for nominal pipe sizes greater than NW 32. Applications include the monitoring of cooling circuits, dry running protection for pumps, prevention of low water levels, monitoring pipe fractures and the monitoring of lubricant circuits. Fluid flow, regardless of direction, deflects the paddle and over an eccentric moves a magnet holder fitted to a permanent magnet. The magnet actuates non-contacting a dry-reed switch embedded in the switching tube. The paddle switch is available with N/O contact or N/C contact. The inlet and outlet pipe section should be approximately three times the nominal size of the piping. The flow monitor can be fitted in a standard T piece or reducing pipe. Ideally the flow monitor should be fitted in horizontal piping. The Kobold PPS features: • Switching range: 18 - 36 ... 72 - 108 l/min • Accuracy: ±20% of reading • Reproducibility:  ±3% of reading • pmax: 10 bar; tmax: 105°C • Connection: G1, 1” NPT male for nominal pipe sizes >NW 32 • Material: Polysulfone, transparent Enquiry no: 72 • small pressure loss

Fill slowly, preferably from the bottom and remove all air from the pipeline. Check the position of pressure gauge (static head), and pressurise slowly. Check for movement at stop ends. Once the line is at test pressure, inspect the pipeline for leaks. Once the test time has elapsed, commence ALR test. Test for another hour, checking the volume of water needed to maintain test pressure. ALR can be calculated as follows: 0.01 x OD mm x test length km x √test pressure MPa. Eg. 500 m of 250 mm Class 16 PVC pipe = 0.01 x 250 x 0.5 x √2.1 = 1.811 litres. The test duration is three hours for pipes of nominal diameter 400 mm and above, and between one and three hours for pipes of nominal diameter below 400 mm. Another hour is needed to perform the allowable pressure drop test. If the pipeline fails the pressure test, the leak must be located, repaired and the test repeated. All air must be bled out of the pipeline before repeating the test.

Enquiry no: 71

water recirculation pumps as part of a scheduled maintenance programme. All eight cooling water pumps at Grootvlei were manufactured by APE Pumps when this power station was built in the late 1960s and have run without problems for

more than 40 years. Grootvlei’s new single-stage concrete volute pump will have a flow of 6243 litres per second at a head of 18,6 metres. Delivery is imminent. Enquiry no: 70

PUMPS, VALVES, PIPES & FITTINGS

February / March 2015

KZN Industrial & Business News

Potable water treatment solution for small and medium cities V eolia Water Technologies has improved the design of its Opascep Pack in order to meet the new challenges faced by public authorities Opascep Pack constitutes a range of skid-mounted systems which turn surface water into drinking water in compliance with the World Health Organization’s (WHO) recommendations. Ready-to-connect, the systems combine well-known and efficient technologies on a single skid: coagulation, flocculation, lamella clarification, pressure sand filtration and dis-

infection. The modular design allows larger treatment capacities up to several hundreds of m3 per hour. The range (7 models) can treat larger flow-rates from 10 up to 125 m3 per hour (100 m3 per hour previously). Tank height was increased thanks to the use of Hi Cube containers during transport, allowing for higher flowrates and an overall increase in settling and filtration performances. The settling part is now equipped with the latest generation of reinforced LVE 100 lamella blocks, which lightens the structure supports and

reduces overall fabrication lead time by up to 1 week for the larger models. Full automatic mode is now available as a pure standard, while manual operation remains available as an option. Opascep Pack is a cost-effective solution because it does not require heavy civil work: a simple reinforced concrete slab is enough to install it. Assembled and tested in France before delivery, they have short leadtime and can be quickly installed on site (10 to 15 days depending on the Enquiry no: 73 model).

ME Aesseall 297 x 210-no bleed* 10/10/13 10:33 AM Page 1 C

CY CMY

Soot blower control valve

n a power station, boiler water is converted into steam using pulverised coal. The coal leaves a soot deposit on the tubes, which restricts the energy transfer, and therefore the required heat of the steam from the turbine may not be reached to operate efficiently. To remove this build-up, boiler bleed off steam is bled off the system and directed to a nozzle arrangement that will flush the pipes. The valve that controls this feed is called a Soot Blower Control Valve. Depending on the number and type of soot blowers being used, the steam requirement varies considerably. Recently, a local power station requested that Mitech supply a valve for this application. The valve had to operate with the following requirements: 3 kg/s maximum flow rate; 1 kg/s minimum flow rate; inlet pressure-norm 172 bar (a); inlet pressuremax 190 bar (a); normal pressure drop160 bar (a); maximum pressure drop 174 bar (a); temperature 540°C; and fail action (open under spring tension with no air). In response, Mitech designed and manufactured the Soot Blower Control Valve with the following specifications. The body is a 50 mm Globe Control Valve manufactured in chrome molly with a butt weld flange rated to ANSI 2500#. The trim is a stainless steel Energy Dissipating Disk Stack with a 20 mm seat diameter and ANSI V leakage rate, operating in an under-flow direction. The chrome molly bonnet has stainless steel/ grafoil gaskets and guides, and operates with live loading. The actuator is a pneumatic piston type operating in an open-spring fail position, while the positioner is a pneumatic/ pneumatic type. Previously, the power station had used another manufacturer’s Cage Guided Globe Control Valve for the application and had experienced problems. The body cracked due to the wrong material (stainless steel) being used, and the trim lasted a short time due to only having a single pressure drop. With the new Soot Blower Control Valve, the power station has reduced emissions with more efficient heat transfer/steam generation due to minimised fouling of the boiler, decreased coal usage and reduced Enquiry no: 74 wear and tear.

Do you have an Enquiry? All articles end with an enquiry service number. Readers are encouraged to complete the form on page 43 should further information and contact details be required.

February / March 2015

PUMPS, VALVES, PIPES & FITTINGS

KZN Industrial & Business News

Recent merger presages arrival of reputable compressors T

he PPI range of sealless reciprocating diaphragm compressors has launched in South Africa. Well known worldwide, and with a reputation for very high levels of service and support, the PPI machines became available locally through the recent acquisition by Sundyne Corporation of Pressure Products Industries (PPI). Sundyne products are marketed, serviced and supported in South Africa by AESPUMP. PPI’s pedigree in the manufacture of sealless reciprocating diaphragm compressors goes back 60 years, and the company’s installed base in the refining, petrochemical, chemical, LNG and semiconductor markets exceeds 3500 machines. Built to comply with modified API 618 standards, PPI compressors are exceptionally durable and reliable, with each unit being load tested at the USA-based factory to ensure that it meets stringent performance benchmarks for leak free performance in the non-contaminating compression of critical gases. PPI sealless diaphragm compressors are available in single- and multi-stage packages with displacements up to 255m3/h, pressures to 1170 bar and up to 187kW of power. They

a r e ideal for cylinder filling, fuel cell technology, handling dangerous or corrosive gases under pressure, and transfer applications that require high purity. In South Africa, target markets will comprise the petrochemical, oil and gas markets, where machine modularity will allow customisation to the unique needs of each application. Crankcase and motor size will be determined by duty, while instrumentation, protective

Multistage centrifugal pumps

EO’s ACM multistage centrifugal pumps can be used to transfer clean water or other liquids with similar physical and chemical properties as that of water, in temperatures not exceeding 40°C. The pumps are suitable for use in industrial and urban water supplies, irrigation, long-distance water transfer, HVAC, circulation and pressure boosting for cold and hot water and more. The robust pump has a cast iron body and support, both of which have been treated with an antirust substance, an AISI 304 shaft and a +8 m suction capability. The motor is C&U bearing with copper winding and has a built-in thermal protector for single phase type motors. It meets insulation class F and IPX4 protection requirements.

LEO is the first Chinese pump manufacturer to be listed on China’s stock exchange and has the only state-authorised technical centre for physical and chemical testing of pumps and garden tools. The company plays an important role in many critical fields such as civil water supply, agricultural irrigation, industrial water treatment, heating ventilation engineering, power station construction, petrochemical engineering, mining and more. LEO pumps are sold in over 140 countries and regions worldwide. LEO has grown into the largest small-sized water pump manufacturer in China. LEO is represented locally by Enquiry no: 76 Raptech.

SANS 791

PVC-U (unplasticized polyvinyl chloride) solid wall sewer and drain pipe systems

● Resistance to abrasion and scouring ● Resistance to attack from acid or

NOW AVAILABLE up to 630mm

alkaline soils

● Impervious to chemicals found in all sewage

● Good flow characteristics ● Not damaged by modern cleaning methods

● Good impact properties, an important factor in installation, transportation and use

MADE IN SOUTH AFRICA! DETAILED PIPELINE DESIGN TECHNICAL INFO CONTAINED IN CD OR PDF FORMAT IS AVAILABLE ON REQUEST FROM DPI PLASTICS AND CONTAINING, INTER ALIA: ● Trenching, bedding & backfilling ● Repairs ● Testing ● Handling & storage ● Soil / pipe Interaction ● Deflection, live loads & wall stress ● Velocity & flow charts

● www.dpiplastics.co.za ● info@dpiplastics.co.za ● Tel: +27 21 957 5600 ● Tel: +27 11 345 5600

Member of the Dawn Group

Southern African Vinyls Association

equipment, gasket materials and materials for O-rings and other components will be determined by the details of the customer specification. “Users of other makes of sealless diaphragm compressor have become accustomed to an expensive, non-PPI product with very poor after sales service, and that is where I see the market gap,” commented AESPUMP sales and marketing director, Neil Britz. “The Sundyne PPI machines are supported by an established service network staffed by fully trained technicians. These compressors are designed to safely operate in the most demanding applications,” Britz said. Sundyne PPI sealless diaphragm compressors deliver total assurance of non-contaminating gas compression. Boasting a leak tight mechanism that features static seals which do not need to be purged or vented, they present absolutely zero leakage threat to the atmosphere, providing an ideal solution for safely handling ultra-pure, corrosive and volatile gases. Additionally, a set of metallic diaphragms in each machine isolates the process media from the piston or piston rings, completely eliminating the risk of cross contamination. Enquiry no: 75

PUMPS, VALVES, PIPES & FITTINGS

PVC recycling in South Africa to be placed under the spotlight T he Southern African Vinyls Association (SAVA) has tasked Annabé Pretorius of Plastix 911 with the responsibility of conducting its first ever survey into the state, scope and size of PVC recycling currently taking place in South Africa. “Both rigid and flexible PVC products are ideal for in-house and pre-consumer recycling. We know that factories and manufacturers recycle their factory waste products instead of sending it to landfill. However, we need to find out exactly how big the markets are and what amounts are being recycled in order to have more credible data when speaking to government about national projects and negotiating

for funding,” explains Delanie Bezuidenhout, CEO of SAVA. Each year, Annabé is tasked by Plastics|SA with the responsibility of researching the amount of plastics being produced and recycled in the country. However, products made from vinyl have traditionally been included with other types of plastics. “We are hoping that this survey will be finalized by the end of March 2015 and provide us with an average figure that will be our base line for recycling surveys in the future”, Delanie says. According to the South African Plastics Recycling Organisation (SAPRO), there are approximately 40 recyclers around South

Africa that recycle PVC products. “These sites all focus on building and construction products, as the market for post-consumer vinyl packaging is currently too small to make it economically viable for them,” Annabé explains. SAVA will be reporting on the recycling of all locally manufactured PVC products, ranging from pipes to gumboots, from floors to wiring and medical applications. “We expect that this will be one of the challenges we come up against when comparing our figures with the rest of the world. Very few countries report on all PVC products, but choose instead to focus on one or two products that have a good recycling and recovery rate, such as PVC pipe and cable for example. We are therefore expecting that our figures will be lower than the rest of the world, but it has to be seen in the context of looking at an entire market,” Delanie says. Raw material suppliers and compound producers will also be contacted personally as part of the survey. Each company will receive the list of confidential questions

ahead of time so that they can see the type of information SAVA is looking for. The answers and feedback received from respondents will be kept in the strictest confidence. “SAVA will not see these answers, but will only receive the consolidated information that we will provide once all the interviews have taken place and the data processed,” Annabe explains. Companies wishing to ensure they are part of the survey, or who may have any concerns or queries in this regard, are invited to contact Annabé directly via email: annabe@absamail. co.za. Concludes Delanie: “We are very excited about this survey and look forward to receiving the results. By knowing the size of the market and the challenges they face, we will be able to provide better support and have stronger bargaining power when fighting for the future Enquiry no: 77 of the PVC industry”.

The pumps behind the products you love

e live in an age of bewildering variety. In order to cope with the clutter, we rely on the brands and products we know well to make sure our walls stay standing and cakes keep rising. This pumping company ensures you recognise the packaging of your favourite brand as you stand before the shelves of options. AQS Liquid Transfer, an importer and distributor of pumps in Southern Africa, recently supplied Nampak Sacks with eight specialised Air Operated Double Diaphragm Pumps which they use in their packaging process plant in KwaZulu-Natal. These Polypropylene Santoprene Sandpiper pumps have been converted by removing their T-pieces and rotating the suction and discharges 180°C. This tailored design allows one pump to simultaneously

February / March 2015

KZN Industrial & Business News

transfer two different coloured paints without allowing for any mixing or contamination. Respective colours are pumped into trays where rollers transfer the inks onto the packaging. “This was a fun project to be a part of.” says Steven Boshoff, the AQS Rep who designed and installed the pump system. With 20 years of experience and 8 branches across the country, AQS ensures you receive reliable pumping solutions, whether in the industrial, mining, agricultural or domestic markets. “Next time you buy Golden Cloud flour, Huletts sugar or a bag of NPC cement, remember that the pristine red you see on the packaging was expertly pumped through one of these systems.” Enquiry no: 78

Automatic lubricant dispenser for heavy industrial

he TLMR series of automatic lubricant dispensers from global bearings and engineering solutions specialist, SKF, is ideally suited for difficult-toreach or hazardous lubrication points on general machinery. The lubricant dispensers deliver maximum discharge pressure of up to 435psi (30 bar) and provide reliable operation in temperatures ranging from -25 degrees to +70

degrees Celsius. The TLMR 101 lubricator is powered by standard-sized, Lithium AA batteries, while the TLMR 201 utilises 12or 24-volt DC. Both models are available with 120- milliliter or 380-milliliter easily replaceable lubricant cartridges for applications requiring high lubricant consumption in heavy industries such as mining, oil and gas, and food and beverage. Enquiry no: 79

February / March 2015

KZN Industrial & Business News

PUMPS, VALVES, PIPES & FITTINGS

Pumping hazardous materials P

etrochemical and process plants globally are benefitting from the recently introduced range of home-grown hermetically sealed magneticdrive pumps from KSB Pumps and Valves, which are able to provide ultra-reliable, low maintenance operation in an uncomplicated package. Although the pumps are relatively new on the market, their blueprints were developed for use in Sasol’s Secunda plant more than a decade ago. True to the original design, the new range of RPHmdp pumps are produced to the highest standards specifically to handle hazardous materials and completely exclude pumped materials from the drive-end to ensure optimal safety. KSB Pumps and Valves Product Manager for API and multi-stage pumps, Jan van Vuuren (pictured), who originally led the development

of the RPHmdp pumps for Sasol, says that the pumps make use of an independent magnetic drive to allow the wet-end of the pump to be driven at between 1400-3000RPM. Depending on the viscosity of the materials being handled, the pumps can achieve similar performance figures as the widespread previously used “API682 Plan 53” pumps. “We developed the RPHmdp especially for

handling aggressive, toxic, explosive, valuable, inflammable or hazardous liquids in the chemical, petrochemical and industrial markets. With more than 60 000 hours of reliable usage at Sasol Secunda, it is perhaps no surprise that when we announced the introduction of the pumps to the general market that a number of Europe’s largest refineries were keen to test the pump for their own operations. “We subsequently installed test pumps at PCK Refinery (one of the biggest key supply refineries in the world) where they were also tested in compliance with the overall requirement for CE certification and approval. Needless to say we achieved certification in a matter of weeks. In addition, the pumps also underwent rigorous testing and operational trials to ensure conformity with various other worldwide standards and subsequently received EAC, ATEX and EC declarations of conformity and certification,” says Jan He explains that the first RPHmdp

pumps went into operation at Sasol in 2006. Since then KSB developed it further for various applications where leaks of pumped product can cause catastrophic failure or worse. Apart from its intrinsic safety, one of the major selling points of the new RPHmdp pumps is its comparatively simple construction and setup. Plan 53-type pumps require additional hydraulic systems and pipes etc to be installed in order to seal the fluid line and prevent leaks; whereas RPHmdp pumps are standalone and do not require any other sealing systems. The pumps are available in a number of different materials and configurations to suit individual companies’ requirements. Ultraefficient Peek-Can composite material pumps with minimal electrical-current losses are also available. Enquiry no: 80

Multi-jackbolt tensioners

MG’s Superbolt multi-jackbolt tensioners, which form part of the Nord-Lock range, are designed to reduce downtime and eliminate unsafe and laborious bolting methods for pumps and pumping equipment, particularly in harsh operating conditions. “These multi-jackbolt tensioners replace or retrofit nuts and bolts on pumps and only require hand or air tools for installation and removal of any size tensioner,” says Darryl Campbell, manager for BMG’s fasteners, tools and equipment. “Bolts on pumps and pumping equipment need to be easily removable during maintenance procedures, but must resist the loosening effects of vibrations and dynamic loads. “This quick and efficient bolting method is based on a design which splits one big torque into a number of smaller ones. Superbolt, which has numerous advantages over conventional bolting products, ensures joints can be tightened with high accuracy, without the need for specialist skills or heavy tooling.” “Tightening in pure tension allows higher preloads on the same size bolt than conventional tightening methods.” “By generating a preload high enough above the separating forces means

A conventional bolting system, like the sledgehammer, gives little control, is inconsistent and can cause injuries. Thermal tightening, crane and hydraulic wrenching and hydraulic tensioning are often costly, inaccurate, time consuming and unsafe. Superbolt devices are threaded onto a new or existing bolt, stud, threaded rod or shaft. The main thread serves to position the tensioner on the bolt or stud against the hardened washer and the load bearing surface. Once positioned, actual tensioning of the bolt or stud is accomplished with simple hand tools by torquing the jackbolts which encircle the main thread. The jackbolts transfer the preload evenly into the main thread and consequently onto the joint. Jackbolts have a small friction diameter and can therefore create a high thrust force, with relatively little torque input. The main thread is tightened in pure tension. While Superbolt tensioners are available in standard sizes, from M16 to over M1450, a large number of sales are for special non-standard items. This range is also custom designed and manufactured in various materials to required specifications for diverse tightening applications.

bolting will not vibrate loose on properly designed joints – this eliminates costly downtime. Added elasticity increases fatigue life of the bolted joint. Installations are safe because only small hand tools are required. This means there are no safety hazards from immense hydraulic pressures, no pinching hazards, no need for the lifting of large tools or sockets breaking under high pressure. “Multi-jackbolt tensioners are easy to install, even in confined spaced and although there are multiple jackpoints to tighten, by using hand or air tools, installation times are faster than other APE Pumps KZN Ind 150 x 205* 5/12/14 11:01 AM Page 1 bolting methods.”

Enquiry no: 81

Capacitive sensor for more

transparency

t last it is possible to integrate process values into the IT structure via an intelligent sensor interface and to achieve easier indication, analysis and evaluation. ifm electronic’s new KG5065 capacitive sensors allow the application to become transparent, while the process value allows effective processing. At present, this additional advantage is unique and offers solutions, even for difficult applications. The capacitive sensors detect bulk materials or liquids through non-metallic vessel walls. Typical applications for product detection can be found in the semiconductor, paper and wood industries. The parameters can be set either via the buttons on the sensor or via the IO-Link interface. This can be done using the USB interface E30396 or the E30398 memory plug. The Linerecorder Sensor software also simplifies the monitoring of different types of sensors. KG5065 allows easy parameter setting via IO-Link before installation of the sensor and versatile data processing via IO-Link. Enquiry no: 82

CY CMY

February / March 2015

PUMPS, VALVES, PIPES & FITTINGS

KZN Industrial & Business News

Air to water reversible heat pump

ohnson Controls Building Efficiency’s latest offering in its York YLRA series – the Air to Water Reversible Heat Pump YLRA – replaces the discontin-

ued YLAE HP and brings a number of advances: use of more eco-friendly R410A refrigerant; improved full load efficiencies; a wider operating range, and plenty

of customisation options, including a super low noise model. The Air to Water Reversible Heat Pump YLRA is available in six sizes, from YLRA0200 to YLRA0330, with a nominal capacity range from 181kW to 307kW in cooling mode and from 200kW to 327kW in heating mode. Users can tailor-make the solution, selecting from a wide range of electrical safety, control, EC fans, acoustic jackets, desuperheaters and hydrokit options to meet use specifications. Three key features make this product highly desirable: its improved energy efficiency, low noise, and ability to operate in very cold climates. The YLRA indicators are higher than the market average, with significant increases in full load efficiencies both in cooling and heating mode. Energy Efficiency Ratios (EER)

have increased by 10 percent and Coefficient of Performance (COP) by 24 percent, without compromising part load efficiency in cooling mode. The product’s European Seasonal Energy Efficiency Ratio, or ESEER, has increased by 1 – 4 percent. It is also one of the quietest units on the market with the Super Low Noise (SLN) models ideal for applications, such as hotel terraces, where low noise is desirable. The Basic Low Noise version (BLN) is equipped with delta connected fans running at a fixed speed and is fitted with compressor boxes to reduce noise emissions. The SLN models have inverter fans driven by an EC motor (a brushless, direct current, external rotor motor), fitted with a variable speed controller specially set to allow the fans to operate at a very low

revolutions per minute. The chillers are supplied with compressor boxes and soundproof jackets on compressors reducing significantly the noise emissions. This product has a wide heating and cooling operating range. It is designed for very cold climates, operating in -18ºC ambient temperatures. Enquiry no: 83

Globe valve adept at control tasks

he universally compatible GEMÜ T 536 globe valve has a robust design and is reliable in opera-

tion. This valve was developed with a long service life and low maintenance requirements in mind. The GEMÜ 536 pneumatically operated 2/2-way globe valve has a low maintenance membrane actuator which can be controlled by inert gaseous media. The valve plug is fixed to the spindle in such a way as to allow flexing during closure in order to ensure tight shut off. Steel and PTFE as well as a fibre glass-reinforced PTFE ver-

sion are available as seats. The valve spindle is sealed by a self-adjusting gland packing. This provides a lowmaintenance and reliable valve spindle seal even after an extended period of operation. The wiper ring which has also been introduced additionally protects the gland packing from contamination and damage. The customer has a choice between cast stainless steel 1.4408 or SG iron GGG40.3 (avail-

able from the beginning of 2015) for the material of the valve body. A flange in accordance with EN 1092 or ANSI cl. 125/150 RF is available for the piping connection. A good flow rate and controllability is achieved due to the globe valve design. Standard regulating cages are used in the control valve design. Thanks to the high-quality design, GEMÜ 536 is also suitable for high operating temperatures and pressures. A version according to ATEX is also availEnquiry no: 84 able as an option.

Delivering hassle-free jam pumping

MasoSine SPS series process pump from Watson-Marlow Pumps Group is optimising the filling of croissants with jam at the Tomaszów Mazowiecki, Poland plant of Chipita. Chipita, which was established in Greece in 1973, struck gold in 1991 with the launch of its 7Days individually packaged, long life croissant. This success allowed the company to expand beyond Greek borders into international markets. Today, the company has 18 manufacturing plants in 10 different countries, including Poland. In addition to croissants, Chipita produces cakes, baked rolls, confectionary and potato chips. Chipita has a proven track record of continually reviewing its manufacturing processes, and recently decided to revisit some of its existing jam filling lines at Tomaszów Mazowiecki. To improve the jam application process, engineers at Chipita opted to take advantage of MasoSine SPS series pumps. MasoSine pumps have been designed specifically for the food industry. The pumps feature a sinusoidal rotor that produces powerful suction with low shear and low pulsation that safely transfers delicate products without risk of degradation – ideal for jam transfer at Chipita. SPS pumps are extremely popular at food plants around the world. They are suitable

for applications up to 15 bar pressure and flows up to 90,000 ℓ/hr. Products with viscosities up to 8 million cP can be transferred with suction up to 0.85 bar. Furthermore, the highly efficient working principle of MasoSine pumps means they can contribute to energy savings and a reduction in CO². In addition, maintenance takes minutes and can be performed inplace by a line operative. All MasoSine SPS pumps have a 20-year warranty on the pumphead housing and front cover. “If we want to continue to develop, we must use the best technology available,” says Dariusz Krawczyk, Technical Manager at Chipita. “MasoSine pumps have been recommended to us by our headquarters in Greece. We did not opt for a trial period as the Greek manufacturing facility has been using MasoSine technology for years and is very pleased with the results.” Once the MasoSine SPS pump arrived at Tomaszów Mazowiecki, it was simply mounted into position and production could recommence with hardly any downtime. “The installation process was completed without any issues, and the new pump has resulted in a positive effect on production effiEnquiry no: 85 ciency,” says Krawczyk.

Best in class lead times for pumps in EMEA

aton recently announced a significant E investment in its manufacturing capability in EMEA that will enable the company to meet

industry-leading delivery times for its X20 pumps range. Eaton’s X20 pumps are used in wheel loaders, agricultural vehicles and road sweepers as well as other mobile and marine applications. The investment of more than €2.4 million will enable the localisation of a regional assembly and test programme for X20 piston pumps at the Eaton Havant UK site, with the aim of providing customers with a ‘best in class’ delivery lead time across Europe, the Middle East and Africa. Commenting on the announcement, Mark Foreman, plant manager, said, “We are expecting to see an upsurge in demand for open circuit piston pumps in the next few

72532 HAW Advert_KZN.indd 1

2015/02/09 11:52 AM

years as the manufacturers of original equipment increase production to meet their orders. Normally, this would mean that lead times would increase for products such as the X20 pump but this investment means we can actually reduce lead times to approximately half that which is industry standard now.” Rick Jacobs, president of Eaton’s hydraulics business for EMEA commented on the announcement saying, “Today’s news will offer a huge advantage to Eaton’s customers in EMEA. By significantly reducing lead times on the X20 pumps we will play a major role in helping manufacturers fulfil their order books and the quality and robustness of our technology, plus our ability to provide a global after-sales support network, gives companies across EMEA a superb choice.”

Enquiry no: 86

February / March 2015

PUMPS, VALVES, PIPES & FITTINGS

KZN Industrial & Business News

Calls for industry support in pipe quality survey

he Southern African Plastic Pipe Manufacturers’ Association is inviting industry participation in its 7TH Pipe Quality Survey, by calling on companies to submit HDPE pipe samples for selective quality testing by an independent laboratory. “The plastics piping business is a strategic industry where hardware needs to be reliable for extended periods of time. Long term product quality is fundamental and we therefore need to ensure that the plastic pipes being installed are manufactured according to industry standards and that they would be good for a minimum period of fifty years”, explains SAPPMA Chairman, Jan Venter. SAPPMA launched its first Pipe

Quality Survey in 2011, during which random samples of plastic pipes were tested for product quality and consistency. “We have repeated this survey at regular intervals over the past four years, by purchasing a number of HDPE pipes bearing the SABS mark of quality from merchants around the country. Despite our efforts, we still frequently receive queries from our members or installers regarding questionable or sub-standard pipes that are used in projects. We are therefore inviting pipe manufacturers, installers, merchants, contractors, consulting engineers, and any other interested parties to submit pipes – whether it be their own or their competitors’ product

on the pipes. Testing will begin in May and test results are expected to be released by July this year, along with a final report which will be a consolidated summary of the findings. “We strongly supports the

33 South African Bureau of Standards (SABS) as custodian of the National Product Standards. It is our vision to create absolute quality, trust and integrity throughout the value chain of the Southern African Plastics Enquiry no: 87 Pipe Industry.

– for testing by an autonomous body and according to the relevant SANS Standards,” Venter says. Sample submissions can be made anonymously, although all information about individuals or companies submitting products for testing will be kept in the strictest confidence. Physical samples of the pipes must be delivered to SAPPMA’s offices (Plastics|SA Building, 18 Gazelle Avenue, Corporate Park South, Midrand) by the 30th of April 2015. They should preferably be of big diameter HDPE pipe (> 110 mm diameter), but sample length can be as short as 100 mm. Pipes must be clearly marked and should contain all the information that is normally printed

Settling pipeline pressure peaks and uneven flow

lowrox presents a brand new Pulsation Dampener, called Flowrox Expulse , which quiets noisy process pipes while settling pressure peaks and uneven flow. We all know that a fluent process without any distractions is the ultimate goal for any modern plant. One of the distractions can be caused by pulsation, which is a common issue with several positive displacement pumps and can result to annoying noise and vibrations in the process pipeline. It can also potentially lead to breakages over time. Flowrox Expulse is a flexible inline pulsation dampener, which settles

restless pipes, pressure peaks and uneven flows. The design is based on a double hose structure with an expansive inner hose, reinforced outer hose and compressed air in between the two. Due to its structure, Flowrox Expulse is able to absorb up to 90 percentages of pulsations and even more in the right process conditions. The dampener also enables energy savings in pumping by reducing vibrations and by temporarily storing pressure to the flexible inner hose. Flowrox Expulse does not include breaking diaphragms or bladders and is naturally resistant to wear, corrosion and most chemicals, giving it a long

product life-cycle. Being self-cleaning, Flowrox Expulse does not collect sediment or particles as it cleans itself on every pulse. Due to its flexibility, Flowrox Expulse compensates for possible misalignments of the pipeline and provides flexible connection to the pump, which will come in handy especially during the pump maintenance. The dampener also reduces the hammering of the pipeline and pump and thus enables increased pump bearing and gearbox lifetime. Flowrox Expulse is easy to install on any pulsating pump type from any manufacturer inE:\!BMG\#Jobs\Adverts\2015\012015\BMG-VAL28012015-KZN.cdr the market.

Separator lines for processing algae

EA has launched a new generation of separators for the concentration of algae, comprising two product lines – the algaeprime tailored for R&D and start-up companies, and algaepro, designed for industrial requirements. Both product lines feature a new 2-in-1 ejection system enabling a fast and easy change of algae types, as well as an integrated direct drive which reduces noise levels and maximises efficiency. When designing this specialised product line, one of GEA's aims for clients was to increase their profitability and enable effective cost management. With its most distinctive feature being the automatic discharge and cleaning – ensuring closed, clean and safe processes, the algeaprime series has a capacity range from 100 to 23 000 l/h. It is highly flexibility making it suitable for processing all kinds of algae with all possible recipes, features easy and simple operation, high capacities and separation efficiency, as well as maximum scale-up safety. Developed as the ideal solution for process-

ing algae on a full industrial scale, the algaepro series has cutting-edge separation technology and can be customised to the smallest detail in order to optimally fit processes and meet demand. Separator capacity for this product line is from 20 000 to 80 000 l/h. Two highlights of these new product lines are the new 2-in-1 ejection system, and an integrated directdrive for maximum energy efficiency. The directdrive system has a lower noise level and fewer parts than a flat belt drive, while the space required by the system is 30% less than conventional drives for these systems. Both product lines are available in foodgrade design, with stainless steel used for all product-contacting parts and FDA-approved gaskets. Special bowl material for salt water Enquiry no: 89 algae is also available.

+27(0)31 700 3773

03 February 2015Enquiry 10:57:49no: AM 88 Color profile: Disabled Composite Default screen

PRODUCTIVITY UNDER PRESSURE!

With the recent acquisition of local valve manufacturer, KLEP Valves, BMG is well positioned to offer a full range of valve solutions to industry backed by comprehensive service and technical support both on and off site. OUR RANGE OF PRODUCTS INCLUDE: • Butterfly Valves • Wedge Gate Valves • Diaphragm Valves • Ball Valves • Pinch Valves • Knife Gate Valves • Valve Actuation & Accessories • Non-Return Valves

eading environmental solutions company Lopment I-CAT continues to contribute to the develof South Africa’s water-efficient econ-

omy through its development of products and services assisting industry in water effluent management – states I-CAT technical manager Morné van Wyk. “Although we specialise in the mining and heavy industries, we can assist wherever there is a problem or shortage. I-CAT offers complete world-class solutions packages – from consulting, system design, manufacturing, installation and commissioning – to maintenance and training,” he explains. While I-CAT focuses on ensuring water reuse in industrial processes, van Wyk indicates that the company’s function is not limited to this. “Most industries wish to comply with their water license and waste management plans. That being said, we sometimes have to clean the water up to a discharge standard, so that they can discharge safely into the environment without harm and penalties.” Extending its reach into Africa, I-CAT recent-

ly completed a commission by First Quantum Minerals to design, manufacture and install ten drinking water plants for the Kansanshi copper mine in Zambia. “The main challenges going into any foreign country will always be logistics, but we have well-established offices in the area, which made the logistics a lot easier,” van Wyk continues. To increase the uptake of its offerings, I-CAT simplifies solutions and reduces costs through constant innovation. Van Wyk adds that the company is committed to constantly researching and developing new technologies in order to remain highly-competitive in a challenging industry. “On a local level, I-CAT is currently undertaking extensive research and development into an evaporation process for the brine generated by industrial waste water cleansing. Our industries rely heavily on our resources and it’s their responsibility to find alternatives. We are quickly running out of useable resources and water conservation must be the number Enquiry no: 90 one priority,” he concludes.

fluid power valves

BEE 4

BMG-VAL28012015

Innovation leads to a ‘water-wise’ industry

February / March 2015

KZN Industrial & Business News

COMPANY & PRODUCT NEWS

Tooling raises profile with landmark MOU T

MAKING TECHNOLOGY WORK FOR YOU

he Tooling Association of South Africa has signed a memorandum of understanding with the organisers of South African Automotive Week to develop and expand critical tooling skills in South Africa. Tooling Association of South Africa (TASA), Gauteng Chairman Vusi Mkhize said according to the MoU, signed in Johannesburg this week and which includes the Gauteng Tooling Initiative, South African Automotive Week (SAAW) would be TASA’s preferred promotion exhibition. TASA will also join NAACAM, NAAMSA and the RMI as Official Partners in the hosting of The Week, which takes place every two years to grow investment, trade, market access and global insights for the automotive manufacturing supply chain. “TASA will host a Tooling focussed seminar at future editions of SAAW and promote The Week to members and associates in terms of an exclusive partnership, which we believe will optimally address the imperatives pertaining to tooling and the tool industry in South Africa,’’ Mkhize said. “The Tool, Die and Mouldmaking (TDM) industry, which represents a market of R13 billion per annum, with added maintenance services contributing another R2 billion per annum, is critical to achieve manufacturing competitiveness in South Africa,’’ Mkhize said. “There can be no manufacture without the tools to do so, and in order to create a sustainable manufacturing industry, steps need to be taken to ensure that the TDM industry achieves the highest quality and standards.’’ Mkhize said the South African TDM industry had been in a steady rate of decline after having suffered years of underinvestment and factors such as increasing volumes of imports versus exports, skills losses and technology stagnation. Partnership with SAAW was one of the many

FCB CAPE TOWN 10006268CT/E

Coralynne & Associates +27 (011) 849 3142

SENSING SOLUTION SPECIALIST

Tel: 011 615 7556 | Fax: 011 615 7513

e-mail: clive@countapulse.co.za

TASA Chair, Vusi Mkhize and South African Automotive Week Director, Andrew Binning sign an MOU to promote and grow the tooling industry in South Africa initiatives TASA has undertaken to restore the tooling industry in South Africa, Mkhize said. South African Automotive Week Director, Andrew Binning said the agreement “was an important milestone in the development of The Week as the country’s single and authoritative voice and showcase of its manufacturing capability.’’ National Association of Automotive Components and Allied Manufacturers of South Africa (NAACAM) Director, Robert Houdet said SAAW traditionally injected millions into the economy through deals concluded between local and international organisations and had established itself as the intellectual gathering for the automotive and related manufacturing fraternity in Africa. The fifth edition of South African Automotive Week will take place in Enquiry no: 91 October 2016.

Another award for material handling company

eading warehouse material handling comLAward pany, Crown, has won the German Design 2015 for its semi-automated QuickPick Remote order-picking system. Crown is distributed in Southern Africa by

Electrifying performance from your transformer.

Inhibited POWEROIL TO 1020 (60 UX) and Uninhibited POWEROIL TO 1020 (60U) The trusted insulating oils for peak performance and endurance in your transformers. Contact the Engen Customer Service Centre (CSC): +27 21 403 5090 or visit www.engenoil.com Extensively available in bulk (Engen only) and in packs (Engen and The Oil Centre). The Oil Centre is an approved distributor of Engen Lubricants.

With us you are Number One

Goscor Lift Truck Company, part of Imperial’s Goscor group. The Design Council jury highlighted that the QuickPick Remote is the world’s first semiautomated order picker of its kind. Crown was also acknowledged for the well-designed concept behind the technology, which combines a Crown low-level order picker with a remotecontrol glove. “We are honoured to be recognised for this prestigious achievement. This is a unique innovation that truly simplifies the order picking process, and simplifies the lives of both management and hard-working drivers,” said Crown’s director of design Jim Kramer. The lift truck itself sets a high ergonomic benchmark, but can also be manoeuvred from a distance using the unique remote-control glove with laser sensors in the truck. “This is not only what makes it truly innovative, but also what ensures safety in operations,” the Design Council Jury explained. This QuickPick Remote greatly reduces the distance that drivers must walk while carrying loads, and improves productivity by up to 25 percent. Further, a modern, dynamic-looking design reflects the visionary nature of this patented technology in every detail. “This award by the German Design Council validates the benefits and added value of Crown’s innovative technology,” says GLTC MD Darryl Shafto. “The seamless interaction between operator and lift truck opens up new opportunities for reducing costs and increasing productivity, without compromising on Enquiry no: 92 operator safety,” he concludes.

February / March 2015

KZN Industrial & Business News

COMPANY & PRODUCT NEWS

MAKING IT HAPPEN TOGETHER

February / March 2015

COMPANY & PRODUCT NEWS

KZN Industrial & Business News

Real world lessons you won’t learn at business school every conceivable type of business. This one-sizefits-all approach makes the ERP system excessively complex. The same ERP system can work in many different business environments, and while this is good for selling software to top management, it leaves the burden of implementation on middle management,” he says. The problem gets worse when Senior Management isn’t involved in the implementation process. “The correct implementation of ERP imposes strict disciplines in many businesses, and some organisations have difficulty kicking bad business habits,” he says. Businesses are organised around traditional functions such as sales, production, accounting, engineering etc., whereas Launchbury says suc-

cessful ERP implementation requires a cross functional approach. “Some companies think that ERP implementation is an IT project, but you cannot simply migrate data from one software system to another. Successful ERP demands complete data integrity, and policies and procedures in place to ensure the ongoing accuracy of every piece of data in the system,” he says. This also requires a specially trained kind of person to handle the kind of integration that’s needed. “So, in order to be successful as a member of a cross-functional project team, a person must be capable of thinking outside the traditional box of their profession,” explains Launchbury. “Just as technology has become more mobile, so must our people. The more exposure they have to multiple disciplines the more valuable they will become.” Enquiry no: 93

Johnson Controls CEO Alex Molinaroli (left) and Hitachi CEO Hiroaki Nakanishi

Agreement forms global HVAC JV

ohnson Controls, Hitachi, Ltd. And Hitachi Appliances, Inc. recently entered into a definitive agreement for their global joint venture while at the World Economic Forum in Davos. The new Johnson Controls-Hitachi joint venture will allow both companies to deliver the most diverse technology portfolio in the heating, ventilation, air conditioning and refrigeration industry. Through the agreement, Johnson Controls will obtain a 60 percent ownership stake in Hitachi Appliances’ more than ¥300 billion sales (approximately $2.6 billion) global air conditioning business, excluding sales and service operations in Japan. The Johnson Controls-Hitachi joint venture will bring customers a full

range of air conditioning products, including world-class variable refrigerant flow (VRF) technology, leading-edge inverter technology based room air conditioners and absorption chillers – on top of existing Johnson Controls products that meet global customer demands. With approximately 13,800 employees and 24 manufacturing plants, the joint venture will build on both organisations’ technology, research and development leadership, as well as their expanding marketing channels. The transaction is expected to close later this year, subject to regulatory approvals and satisfaction of other customary conditions.

Enquiry no: 94

Leasing contracts on capital intensive machinery

rofessional contractors P are no longer required to make substantial investments in costly

floor grinding and dust collecting equipment, which is now available on a lease basis from Diamond Products – a specialist in the manufacture, assembly and sale of diamond tools and equipment for industrial applications. Diamond Products has teamed up with Merchant West – an authorised financial services provider specialising in business finance and advisory services that

result in flexible, innovative solutions customised to client needs – by offering leasing contracts on equipment worth R50 000 and above. This is a major benefit to customers, who are not bound to capital-intensive purchase contracts. Instead, Diamond Products will negotiate the capital amount to be leased as well as the term required with the customer, before Merchant West conducts a thorough credit check Enquiry no: 95 application.

HIGH IMPACT TRAFFIC DOORS

GENERAL PURPOSE STRIP CURTAINS WELDING AND SAFETY SCREENS HIGH SPEED ROLL UP AND FOLD UP DOORS A network of agents throughout South Africa ensures excellent technical and installation support, and quick delivery times. Coralynne & Associates +27 (011) 849 3142

ost Enterprise Resource Planning (ERP) implementations are way too complicated, with too few people in the organisation who understand how to apply it. That’s according to US-based business scientist and supply chain consultant Keith Launchbury (CFPIM, CIRM, CSCP) (pictured), whose decades of experience in supply chain research have delivered a wealth of information on what really works when it comes to ERP. Launchbury will present a workshop on Overcoming the 10 Major Problems of ERP at the SAPICS 2015 conference, taking place from 31 May - 2 June at Sun City. According to Launchbury, the problem begins with ERP software vendors who do not want to support customised versions of their systems. “That’s why they program their software to fit

011 452-8723 021 551-5076 KWAZULU-NATAL: 0 8 6 1 0 3 3 3 0 3 PORT ELIZABETH: 041 487-2525 www.apexstrip.co.za JOHANNESBURG: CAPE TOWN:

February / March 2015

KZNâ&#x20AC;&#x2C6;Industrial & Business News

COMPANY & PRODUCT NEWS

February / March 2015

COMPANY & PRODUCT NEWS

KZN Industrial & Business News

New global partnership

acker Neuson SE and the Wirtgen Group have agreed to enter a strategic alliance for soil and asphalt compaction rollers. As of February 2015, Wacker Neuson can source rollers from the Hamm factory in Tirschenreuth, Germany, and distribute them via its own sales network, focusing initially on markets in Germany, Austria and Switzerland. Hamm AG is a member of the Wirtgen Group and has been producing rollers for over 100 years. The company’s portfolio includes compactors, tandem rollers and static rollers. From 2015 the factory in Tirschenreuth produced models to the technical and design specifica-

tions of Wacker Neuson. “This long-term collaboration brings together two strong players in the compaction sector that complement each other perfectly,” explains Cem Peksaglam, CEO of Wacker Neuson SE. “The alliance with Hamm will enable us to close gaps in the Wacker Neuson product portfolio and round off our offering in the soil and asphalt compaction segment with tandem rollers weighing from 1.8 to 4.5 tons, plus compactors weighing up to 7 tons.” The rollers produced by Hamm will be distributed via the Wacker Neuson sales network under the Wacker Neuson brand. The Group will initially focus on markets in Germany,

Austria and Switzerland, expanding to global distribution further down the line. “We have excellent market penetration and a particularly dense sales and service network in German-speaking countries. The additional roller models from Tirschenreuth will enable us to offer customers an even broader and deeper portfolio of compaction machines backed by our proven, customer-centric service,” explains Peksaglam. “The collaboration with Wacker Neuson will enable us to increase production output and leverage economies of scale,” explains Jürgen Wirtgen, Manager of the Wirtgen Group. “This is a very attractive partnership for several reasons. In terms of sales structures, Wacker

Monitor assets in transit discreetly

s an increasing amount of merchandise is transported across the country, the risk of truck hijackings increases as well. Fleet managers can combat this scourge with an innovative cargo tracking device available through QCIC. The QIC-LOC asset management device fea-

We don’t know what the car of the future looks like. But we know how it will be built. Making things right. Answers for the future of manufacturing.

To ensure long-term success in the automotive market, production has to react flexibly to its changing needs. Nowadays it is about more than just the mere manufacturing process – product design, production planning, and service performance are also key factors. Volkswagen has already collaborated with Siemens to make production more intelligent. In the future, machines will learn to communicate

independently and to optimize production steps. The goal is to simplify the manufacturing of different car models. The benefits include greater flexibility, ncreased efficiency, and improved global competitiveness. The answers for the future of manufacturing exist. And now is the time to make things right. Because the world of tomorrow needs answers that last today. www.siemens.co.za

Neuson’s dense sales network with its own sales and service stations is a particular plus. In addition, the move will extend our joint customer reach.” “Strategic alliances and collaborations like the one we are entering into with the Wirtgen Group are becoming increasingly important in an increasingly global and competitive market. They make both parties more competitive,” Enquiry no: 96 adds Cem Peksaglam. tures a car alarm, an electronic log book function, flexible asset management, and flexible driver and staff management. It also boasts a 24/7 system health check, a panic button for emergency and alarm notification, and an intelligent internal power supply and management system. An incorporated GPS provides a location accurate to within 3 m, and the ‘mark-aposition’ button allows the user to record the position at any time. QCIC director Brian McKenzie notes that QIC-LOC can be discretely placed in the cargo without the driver or other personnel knowing its location. “This ensures that the device is secure and cannot be easily found if the cargo is stolen. Once the cargo has reached its destination, a preselected employee will know where to find the device in order to remove it and turn it off.” It is important for tracking technology to be made smaller and more difficult to find, as it is no longer sufficient to simply track the vehicle or container. “Thanks to jamming technology, criminals have the ability to block the transmission of the tracker, which enables them to drive the vehicle to a location where the cargo can be off-loaded onto another vehicle or at a warehouse. After the truck is abandoned, the cargo cannot be tracked,” he adds. By placing a tracker in the cargo, the cargo itself can be tracked and recovered. The smaller size ensures that it can easily be placed in amongst the packages. For expensive cargo, companies may decide to place multiple QIC-LOC devices into the cargo, in case one of the trackers is discovered. This provides fleet managers with the peace-of-mind that they can monitor their cargo at each stage of the journey . QIC-LOC also consumes minimal power, as it is only active when in motion, thanks to a movement sensor. The device will automatically shut down if it has not moved for a predetermined period. On average, it can travel approximately 2 500 km before needing to be recharged. In a situation where the device is not in motion, the battery can last up to six months without Enquiry no: 97 charge.

Is your home contributing to the peak demand between 5pm and 9pm? During evening peak hours weekdays electricity consumption increases to 37% in the residential sector, a huge spike that could cause load shedding… or Eskom to resort to using expensive diesel generators to meet this demand. By simply FIMRK�IRIVK]�IJ½GMIRX�FIX[IIR��TQ�ERH��TQ��]SY�GER�TPE]� a critical role in saving electricity and keeping the lights on. Follow these easy steps to help manage peak demand in South Africa.

Geyser

Switch these off between Lights

Switch off lights in unoccupied rooms and nonessential appliances.

Visit www.eskom.co.za/idm for more information.

)WOSQ�,SPHMRKW�73'�0XH��6IK�2S�� 1SLPEPIRKC��C)�

Pool pump

5pm and 9pm

Air-conditioner

February / March 2015

COMPANY & PRODUCT NEWS

KZN Industrial & Business News

Engine powered forklift trucks launched

riterion Equipment has launched a new range of Smart TCM 2-3 T engine powered forklift trucks, designed for enhanced performance in all operating conditions, even harsh environments. “Smart engine-powered counter-balanced type forklift trucks are now available with two new types of engines to enhance existing Kubuto diesel engines. A wider choice of gasoline or diesel engines provides the flexibility to meet the diversified performance requirements of industrial trucks,” says Brenton Kemp, managing director, Criterion Equipment, a wholly owned subsidiary of Invicta Holdings Limited. “Although there are no significant changes of the major truck specifications and the external appearance of this series over the previous Smart series, there have been some changes of components for improved performance. “These new Smart concept machines have

Loco management system

been designed and manufactured in accordance with stringent quality and safety specifications to ensure enhanced reliability and flexibility, as well as economical operation and extended service life.” Smart internal combustion engine forklift trucks, which have a power-shift transmission and loading capacities of 2, 2,5 and 3 T, are now available with two new types of engines - Isuzu C240 diesel engines and GCT K21 gasoline engines. The new Isuzu C240 engines have a rated output of 35.4,5/2500 kW/r.p.m, a maximum rated torque of 140/1800 Nm/r.p.m and a service weight of 4240 kg. The new GCT K21 gasoline engines have a rated output of 34.6,5/2250 kW/r.p.m and a maximum rated torque of 153/1600 Nm/r.p.m. These engines - with a deep bass noise level, as opposed to the high pitch noise of

other machines - have been designed for reduced noise levels during operation. Isuzu C240 engines, which meet Tier 3 emission control regulations, have an engine management system that delivers efficient power, enhanced reliability and economic operation. Smart forklift trucks have a mono-block type transmission where the transmission case is combined with the drive axle housing to absorb engine vibration at two points of rubber mounting. The absorbed engine vibration is transmitted to the differential through the transmission and engine power is also transmitted to the differential through the transmission without loss, because of direct gear connection. Smart machines have a full hydraulic steering system without knob shift control. All the operator has to do is keep turning the handwheel at the end of each position.

Enquiry no: 98

Grow your business with reliable new partners.

ecker Mining South Africa’s collision avoidance systems (CAS) now encompasses the newly launched loco management system (LMS) with advanced communication features designed to provide additional safety monitoring and functionality to loco controllers. “Becker Mining’s loco management system, which combines all guard and loco signals on the user displays, acts as a driver and guard communications system, to enforce operational procedures for improved safety during operation of underground trains,” says Andrew Trentelman, senior general manager: electronics, Becker Mining South Africa. “This LMS system allows the flow of traffic during safe operating conditions and has programmable parameters that automatically intervene in potentially dangerous conditions. “Although the loco driver is always responsible for controlling the locomotive, the LMS is programmed to check the operator, acting as a driving aid to prevent tramming accidents. “This system is equipped with a global emergency stop facility and is able to halt other locomotives within radio range remotely from the guard car, loco or via handheld units. The LMS advises drivers when to slow down, bring the loco to a halt, or do an emergency stop. Parameters, which measure true speed, are programmed for different areas of haulage and for various speed limitations as required.” The LMS also provides reliable proximity detection and collision avoidance warnings between locomotives, trackless machines and pedestrians. Various events during operation and important parameters are logged as real time data and downloaded for analysis and evaluation. The user interface, which comprises an LCD screen and six function buttons, connects to the main unit via an umbilical cord. A colour display indicates relevant information, including the speed of the locomotive in km/h, battery conditions and proximity detections, as well as errors and events. A battery operated handheld unit mimics the locomotive’s user interface. The LMS determines a locomotive’s speed by means of direct speed sensing via an encoder which is embedded in the locomotive’s axial to measure rotation of the wheel. Reliable and easily recognisable cautionary signals include programmable proximity warnings – a cab light illuminates red and loud buzzers warns the driver or guard of a potential hazard. The cab light illuminates white when the loco or guard door is opened. An orange light indicates an active RF link between the loco and guard unit and a red light illuminates in the event of a lost signal. Enquiry no: 99

28.280 FD 10m3 TIPPER

R670 000

33.330 FC 6m3 MIXER

R849 000

R670 000 excl. VAT. R763 800 incl.VAT. Chassis Cab Only

R849 000 excl. VAT. R967 860 incl.VAT. Complete Unit

35.340 FD 15m3 TIPPER

35.340 FC 8m3 MIXER

R799 000

R799 000 excl. VAT. R910 860 incl.VAT. Chassis Cab Only

R999 000

R999 000 excl. VAT. R1 138 860 incl.VAT. Complete Unit

3 Year/300 000 km Factory Warranty 24hr AA Roadside Assistance

Success on the move Bethlehem Bloemfontein Botswana Gaborone Botswana Francistown Cape Town East Rand Ermelo

(058) 303-0935 (051) 432-3332 (00267) 3163200 (00267) 2415458 (021) 987-1909 (087) 702-0700 (017) 811-5225

George Harrismith Kimberley Klerksdorp Malelane Middelburg Mthatha

(044) 802-0900 (058) 622-2486 (053) 836-5500 (018) 462-4041 (013) 790-0341 (013) 246-2606 (047) 531-1235

21 YEARS IN SOUTH AFRICA! Namibia Nelspruit Newlands Johannesburg Pinetown Polokwane Port Elizabeth Pretoria East

(+264) 61 333000 (013) 757-0585 (011) 477-0055 (031) 700-5167 (015) 297-7046 (041) 819-9888 (012) 756-5805/6/7

www.faw.co.za

Pretoria West Randburg Shelley Beach Vereeniging Vredendal Wonderboom

(012) 372-1323 (011) 791-0355 (039) 315-0012 (016) 455-5131 (027) 213-1090 072 110 5678

February / March 2015

COMPANY & PRODUCT NEWS

KZN Industrial & Business News

Hi-tech pneumatic impactor for CSIR material tests

ectra Automation, a Hytec Group company, designed and constructed a pneumatic impactor as required by the

Council for Scientific and Industrial Research (CSIR) in Pretoria. Capable of firing a cylindrical bar up to 50 m per second, the impactor will form an integral part of the institute’s Landward Science Competency Area material research and development studies. Designed to assess the stress response of materials as part of a Split Hopkinson Bar Test system, the impactor is designed to fire a cylindrical bar of a specified weight and size against instrumented target bars which encapsulate the test item as well as serve to record the loading stress wave that transmits through the test specimen (comprised of the tested material). The current Landward Science’s material science testing is geared towards the testing of materials at higher strain rates in the region

of 102 to 104s-1. Given the speciality of the project, Tectra Automation was the most suitable supplier that had the necessary expertise required for the impactor’s design and construction. This project was contracted as a complete turnkey solution, from research and design to manufacture and commissioning. The impactor – which has a length of 2.6 m, height of 1.5 m and width of 0.7 m – is equipped with an array of specialised pneumatic componentry, including quick release valves, pressure intensifier and accumulator, for achieving the high-spec-

ification discharge. The 25 mm internal diameter barrel is comprised of a specialised hydraulic tube capable of bearing pressure up to 300 bar with a 5 mm wall thickness and has been designed to be easily changed as required by the research. Test parameters, including the size, weight and discharge speed of the cylindrical bar, are programmed by the operator through a Bosch Rexroth HMI. Based on these inputs, the internal programmable logic controller automatically calculates the pressure at which to launch the cylindrical bar as Enquiry no: 100 required by the material test.

Low profile loader gets enclosed cabin

THE BEST 360O SECURITY SOLUTIONS FOR YOUR BUSINESS

Special Offer Receive up to 20% OFF selected business upgrades Offer valid until 30 June 2015.

CALL 086 099 4034,

SMS KZNSME to 45238 or visit www.adt.co.za (SMS charged at R1,00). Terms and conditions apply.

Registered as a Security Service Provider by the Private Security Industry Regulatory Authority, Reg. No. 765528

tlas Copco’s Scooptram ST7LP low profile loader – previously supplied with a canopy – has now been upgraded with a fully enclosed operator’s cabin (inset). Operators using 7-ton loaders in low seam applications can now look forward to the protection of a fully enclosed, FOPS/ROPS approved cabin. This is the latest upgrade on the Atlas Copco Scooptram ST7LP, which was previously supplied with a canopy. The result is a more comfortable working environment with air conditioning, a spacious foot box and a lower noise level.

“The working environment for operators becomes more and more important to our customers”, says Franck Boudreault, Product Manager at Atlas Copco. “This new cabin is a result of a close dialogue with different mining companies.” Atlas Copco is the only equipment supplier to offer a cabin in the 7-ton low profile segment.

Scooptram ST7LP is a low profile 6.8 ton capacity loader for demanding conditions in narrow vein mining. It is 1.4 m high and 8.5 m long and designed for back heights as low as 1.6 m. It has a short power frame and a long wheel base which makes it easy to maneuver. Apart from the full functionality of the Atlas Copco RCS control system it also has a unique traction control system that minimizes wheel spin when entering the muck pile. This improves penetration, enables one passloading and significantly reduces tire costs.

Enquiry no: 101

Problems solved by spray injectors

new series of case studies published by Spraying Systems Co. details how the company’s spray injectors resolved challenging problems for a variety of petrochemical processors and oil refineries. The case studies document how unique injector designs helped abate ammonia, reduce build-up in ducts, cool hot gases and eliminate leaks in a variety of applications and enabled processors to boost production. Each case study is set up in a problem/solution format and provides valuable information on injector design, placement and nozzle selec-

tion. Drawings are included to help illustrate injector placement in the process stream. The cases studies are available at www.spray.com. Spraying Systems Co. offers a wide range of built-to-order injectors, quills and spool pieces in accordance with Canadian Registration Number requirements and ASME B31.1, B31.3, welding, and boiler and pressure vessel codes. The company also offers process modeling services to verify injector performance under specific operating conditions. Computational Fluid Dynamics, Finite Element Methods

and Fluid Structure Interaction are used to analyze injector design and uncover potential problems caused by process conditions. Enquiry no: 102

Crime fighter on three wheels lobally recG ognised as leaders in electric

vehicles that boast little to no carbon emissions, Imperial Green Mobility has collaborated with the South African Police Service (SAPS), Metro Police and Private Security sector by providing SE3 Patrollers to help in the fight against crime. Since being introduced to the local community policing sector last year December, the SE3 has been dubbed an invaluable tool in preventing crime. A natural extension of Segway’s Patroller product line, this model ‘felony fighter’, is an ideal match for crime busting missions that require a larger vehicle. Not only does the SE3 display a more visible and obvious security presence - fully equipped with emergency lights, a headlight/ spotlight, indicators, brake lights, hot swappable batteries (for 24 hour non-stop patrolling), storage compartments and siren - but it enables the rider to easily mount and dismount the vehicle during a patrol and chase Behind the wheel of the SE3, officials in Cape Town and Durban have been able to prevent crime by creating a stronger police Enquiry no: 103 presence.

February / March 2015

COMPANY & PRODUCT NEWS

KZN Industrial & Business News

Vehicle manufacturer starts own body shop F AW Vehicle Manufacturers SA (Pty) Ltd has started the New Year with another milestone added to its already remarkable track record. The truck manufacturer has officially started up its own Body Shop facility, adjacent to the Coega-based Assembly Plant, in order to build its own truck bodies. Yusheng Zhang, CEO of FAW Vehicle Manufacturers SA, says: “FAW continues its trendsetting path in local truck manufacture. Not only have we managed to produce our FAW trucks at the best quality levels, comparable – if not better - than our FAW parent company in China - but we’ve been able to do so in a very short run-in period for a plant that only came on stream six months ago. Now we are also building our first tipper bodies from SKD packs imported from our parent plant in China.” While the first FAW ‘full-bodied’ tippers roll off the assembly plant and body shop, the production team is already assessing the viability of producing drop-side bodies for their range of robust and durable vehicles spanning the medium, heavy and extra-heavy commercial vehicle ranges on offer in Southern Africa. Other bodies, such as mixer drums, may also be assessed and considered in the future. The layout of the Truck Bodybuilding facility has been designed in accordance with environmental recommendations and standards. The build and logistics flow is highly effi-

cient and cost-effective. The 3 300m3 building is well equipped with abundant ventilation, natural light and wide aisle space. The ergonomics for employees are such that much of the work is done standing upright, as unnecessary bending or crouching has been avoided wherever possible. Once an SKD pack is off-loaded it is thoroughly checked for component quality. The bulk of the pack, namely the bin, is checked for preparation to the assembly line. If minor reworking, including welding and grinding, is required, this is done first, before the bin proceeds along the assembly line to the scalding and degreasing chamber where it is thoroughly cleaning, treated chemically and dried. After the basic metal preparation the massive bins are moved safely along gantries to the fitment stations.

Other components, once checked, are moved to the ‘in-sequence’ stations where their fitment will take place - these include all hydraulics, lift arms and shafts. Once the tipper body is carefully fitted, the completed vehicle is prepared for the Paint Shop. With all the required hydraulics and the body fitment complete the FAW vehicle is primed, painted and finished through the impressive Paint Shop, and parked in the Drying and Final Inspection lanes. FAW Vehicle Manufacturers SA (Pty) Ltd is one of few local OEMS to have built a large-scale Truck Bodybuilding Shop, together with an appropriate Paint Shop Facility on this magnitude. It is equipped using the latest and best global technology for longlasting truck body paint and finish. Enquiry no: 104

Welding safely

mployee safety and wellbeing remains a pressing concern for South African businesses. Non-compliance with the Occupational Health and Safety (OHS) Act can result in legal action, as well as reputational and financial loss. One of the areas that is potentially hazardous in a number of ways is welding. While welders are equipped with personal protective equipment (PPE) such as welding helmets, hand shields, or goggles, fire/flame resistant clothing, aprons, boots and gloves, other employees in the working environment may be subjected to accidental harm inflicted by the welding process. According to Wim Dessing, managing director of Apex Strip Curtains & Doors, the UV radiation and risk of burns from welding spatter can be

contained to ensure minimal exposure to the welding process for non-welding employees. Apex Welding and Safety Screens have significantly contributed to improved safety in many manufacturing facilities throughout southern Africa. This innovative, locally manufactured P.V.C. screening material is most often used to cordon off welding and grinding bays. Dessing explains that the welding arc creates extreme temperatures and may pose a significant fire and explosion hazard if safe practices are not followed. While the welding arc may reach temperatures of 5 538°C, the real danger is not from the arc itself, but rather the intense heat near the arc and the heat, sparks, and spatter created by the arc. This spatter can reach up to 10.7 m away from the welding space.

In addition to problems created by the spatter, there is the added risk of exposure to ultraviolet light (UV), visible and infrared (IR) radiation. Radiation generated during electric welding can cause serious medical problems, for example cataracts (because the eye is overheated), inflammation of the cornea and conjuctiva, and changes in the retina and fundus of the eye. Enquiry no: 105

GRAMEC-FORBERG MIXER

THE TWIN SHAFT MIXER WITH WEIGHTLESS ZONE GIVES YOU: Short Mixing Time

In many cases, as low as 10 seconds and an average mixing time of less than 1 minute

Small or Large Batches Mixers are manufactured in 14 sizes from 7 litre to 7000 litre batch capacity. Batch levels from 30% to 100% of nominal

Versatile For Liquid Addition Small or large amounts of liquids with high or low viscosity can be added to powders, granules or pellets

Please contact us for more Information, video DVD or test runs on your products

Complete Homogeneity High precision blending with a coefficient of variation regularly below 5%

Electricity Savings

Up to 60% saving because of low power input and extremely short mixing times

Gentle Product Handling It even mixes breakfast cereals without breakage

GRAMEC (Pty) Ltd P.O. Box 89380, Lyndhurst, 2106. 7 Brighton Road, Bramley View Ext.6, Johannesburg, South Africa. T:++27 11 882 1914, F:++27 86 615 1547, http://www.gramec.com E: gramec@gramec.com or torb@gramec.com

February / March 2015

COMPANY & PRODUCT NEWS

KZN Industrial & Business News

Lift truck company to distribute battery handling products

n a deal that Goscor Lift Truck Company’s (GLTC) MD, Darryl Shafto, says will significantly help his company to provide an even better service to its customers, GLTC has won the right to distribute BHS Global (BHS) products in Southern Africa. BHS is a world-renowned supplier of battery handling systems and accessories and is the largest manufacturer of battery handling equipment in the world. “Our aim has always been to be a one-stop service solution to our customers and having BHS in the stable completes the circle in our achieving this goal,” says Shafto. “We can now easily say that we provide a total warehousing solution – a complete range of warehouse material handling equipment, battery chargers, various financial packages in rental or sale, a range of service and maintenance packages, fleet management systems, operator training and, of course, a massive stockholding of spare parts,” says Shafto.

. .C

specifications. For larger fleet applications, the BHS Operator Aboard Battery Extractors (BE) are available in several models and are designed for a specific application, yet all sharing common features and benefits which make them the most versatile, reliable and cost-effective battery extractors in the industry. All BHS BEs are made with heavy duty steel and designed to reduce preventative maintenance intervals. Enquiry no: 106

Paving with e-book downloads

aterpillar’s e-book versions of the 144 page ‘Guide to Asphalt Compaction’ and the 124 page ‘Guide to Soil Compaction’ are now available and can be downloaded for free. “These e-books take a practical approach to the complex topics of compaction and provide examples of how to use their principles to maximum effect,” explains Johan Hartman, industry manager: global paving at Barloworld Equipment. (Barloworld Equipment is the Cat dealer for south-

BHS provides the highest quality products and the best engineered solutions for improving productivity and profitability. Safety, efficiency, and space-savings in lift truck battery changing areas are also top priorities for BHS. By expanding the portfolio to include BHS products, GLTC now provides a wide range of products to suit large and small lift truck battery changing applications. Every system is designed, engineered, and manufactured according to their customer’s

ern Africa.) Each guide covers the basics of

compaction and then discusses the science and techniques involved. The popular Paving Production Calculator app is now also available for Android devices. (An IOS version of the app was previously released.) This app helps estimate trucking needs, paving speeds, compaction and other factors. Other features include the ability to build a library of specs from prior jobs for later reference, as well as e-mailing job summaries from your device. Enquiry no: 107

Reverse cameras assist ABI drivers

erco, in co-operation with its telematics partner, Ikhaya Automation, have fitted camera systems to 17 ABI trucks and trailers to assist drivers during reversing. Serco MD Clinton Holcroft said the use of camera’s as reverse aids was becoming prominent in Europe, where trucks were often fitted with cameras at the rear of

the vehicle linked to an in-cab LCD screen providing improved visibility while reversing. Holcroft said, “the camera system and its development were in line with Serco’s drive to offer transporters leading edge technology.” The practical reverse aid improves safety for the public and reduces damage during

docking while also saving time by making maneuvering easier. The system has HD quality video, can accommodate up to four cameras, has night vision, and the rear mounted camera comes with a protective cover to prevent damage. The cameras, suitable for rigid vehicles as well as horse and trailer combinations, also help deter theft. The optional video recording system assists in assessing accountability for losses and/or damages The relatively low entry cost to improve safety and reduce damage makes for an attractive solution. Enquiry no: 108

Safe and efficient power distribution

range Lbars,egrand’s of Zucchini buswhich forms

part of the company’s complete power distribution system, has critical advantages over conventional cable installations. The versatility of this system means easy adaptation to layout modifications or expansion of the existing installation environment. “These high power busbars, which are designed for the safe and efficient distribution of electricity in industrial, commercial and service sector applications, are fast and efficient to install,” explains Luk Ivens, general manager, Legrand Southern Africa. “This system accommodates current and future planning of power distribution systems to meet the high demands of modern installations and complex requirements. This flexibility is more difficult to achieve when using traditional cables because the wiring installation has to be in series and is therefore not easily adjustable to design and installation Enquiry no: 109 variables.”

February / March 2015

COMPANY & PRODUCT NEWS

KZN Industrial & Business News

LED light for the trucking industry

hining 800 metres of usable light, VisionX Lighting raises the bar with the new 6,7” Cannon LED light for the trucking industry. “From a single 50 watt luminous and IP68 waterproof rated LED, the 6,7” Cannon LED fires 800 metres of usable light (measured at 1 Lux), with more versatility than any single LED automotive light. The 10 degree spot pattern Cannon is like having 12 lights in one,” says Leonard Chester product manager - Vehicle Accessories, Torre Automotive, the sole Vision X distributor. The 6.7’’ Cannon provides optional snap-on polycarbonate filters to quickly change the beam pattern from Spot to Euro or Flood, while the coloured filters (clear, blue, yellow, or red) can improve visibility in various conditions. A universal single bolt mounting,

accompanied by a wiring harness, provides a quick, traditional installation for a multitude of applications. The patented 6,7” Cannon is also backed by the VisionX extended warranty. “A year ago, the 4,5” Light Cannon LED took LED lighting to new heights, the larger 6,7” Cannon LED shines 2,5 times further,” he says. “The 6,7” Cannon provides unprecedented lighting distance, durability and easy access to change beam patterns like no one has ever seen. Those traveling on remote roads will have more light and react easier to dangers.” The new 170 millimetre (6,7”) artillery from VisionX marks anoth-

er groundbreaking move, as they have formed an exclusive alliance with Luminus, the world’s leading big chip LED manufacture. The 50 watt Luminus UltraPremium LED combined with VisionX Lighting’s Prime Drive, Integrated Thermal Management and proprietary Iris Reflector Technology produce unprecedented lighting distance and reliability. Up to 12 different Cannon cover filters are available. Each polycarbonate translucent cover also protects the Cannon as well as improving vision in dust and fog. Each is finished with a glow in the dark printed “X” for a cool look at night when the Cannons are off. Enquiry no: 110

TALK TO YOUR TARGET MARKET Upcoming features in April/ May 2015 • Automation & Robotics • ICT in Industry • KZN Industrial & Technology Exhibition Preview • Petrochemicals • Transport, Distribution & Warehousing • Water & Effluent Management For all editorial contributions contact Chantal Haines For advertising Cheryl Murphy Tel: 031 266 7511 Email: editorial@mediaevents.co.za

Entrance solutions of choice

SSA ABLOY Entrance Systems has successfully installed revolving door entrance systems at 12 Virgin Active Health Clubs in South Africa in just under 12 months. There are over 112 Virgin Active Health Clubs across South Africa in each of the country’s nine Provinces. According to André Aiton, ASSA ABLOY Entrance Systems Managing Director, the installations at the 12 respective health clubs are a combination of upgrades, renovations, extensions as well as brand new facilities. The KDB-4-2400 2.4m revolving door systems with four leaves supplied and installed by ASSA Abloy

atmosphere from escaping and thwart draughts. The controlled internal climate reduces electricity consumption which translates to cost savings for the health clubs. “When it comes to upgrades and extensions there is only a limited period for installation to limit disruption so that member inconvenience is kept to an absolute minimum,” explains Aiton. “We had to ensure that the doors were supplied within the time period specified presented us with a challenge. To streamline the installation of the door systems, we deployed specialist professional technical teams, equipped with the necessary tools and skills to Enquiry no: 111 each province”.

Entrance Systems are pedestrian, security and environmentally friendly, offering easy, safe, convenient, uninterrupted entrance and exit availability for Virgin Active members to and from the health clubs. In addition, the energy saving door systems prevent the air-conditioned

Availability of IPD parts

etric Automotive Engineering M has announced the availability of IPD parts for Caterpillar C15 engines

for mining and industrial applications. These include cylinder kits and components such as a new IPDSteel friction welded piston design (patent pending), which features an integral cooling oil reservoir formed in the crown. Benefits include improved crown strength and flex resistance, particularly at the sealing ring area; superior protection against excessive oil consumption, operating temperatures and combustion blow-by; and

an improved design compared to onepiece piston designs with two-piece oil dam inserts. These kits are available with a standard OE style liner, and also with IPD’s innovative IPDStyle Crevice Seal Liner for superior performance. The crevice seal is a wide rectangular shape seal placed into a special tapered liner groove, which provides a wider contact surface deeper into the engine block for improved sealing, and a wedge effect when the liner is installed for securing the liner firmly, thus minimising liner movement.

Operations Director Andrew Yorke explains that Metric Automotive Engineering represents IPD in the local market, a leading aftermarket provider of engine components for heavy-duty diesel and natural gas powered engines based in the United Enquiry no: 112 States.

Enquiry Service For more information on product or service news please circle the number relevant to the article then return it to: KZN Industrial & Business News P O Box 1322 Wandsbeck 3631 or fax this coupon to enquiries at (031) 266 7514 or log on to www.mediaevents.co.za.

Name: ______________________________________________ Surname:____________________________________________ Designation:__________________________________________ Company: ___________________________________________ Address: ____________________________________________ ______________________________ Postal Code:___________ Tel:______________________ Fax:_______________________ E-mail:_____________________________________________ Nature of business: ___________________________________

High security groove milling

Issue 91 - February/ March 2015 1

100

101

102

103

104

105

106

107

108

109

110

111

112

113

114

115

Clean, high-quality grooves Being the core challenges in groove milling, chip evacuation and process security can make or break your production eﬃciency. Reaching superior levels of tool life predictability while ensuring groove quality according to the highest demands – CoroMill® QD is changing the game for milling grooves.

Read more at sandvik.coromant.com/coromillqd 64 Jet Park Road, Jet Park • PO Box 25038, East Rand, 1462 • Branches: Durban, Port Elizabeth, Cape Town, Vaal Triangle Direct Sales: 0860 101 008 Fax: 0860 101 006

February / March 2015

INDUSTRY MOVERS

KZN Industrial & Business News

industry movers Barend Niemand CEO Comtest Group of Companies.

Seen at the official opening of Yokogawa KZN office from left are, Vinesh Maharaj, Yokogawa; Brandon Tanner, Hosaf; Kalven Govender, Richards Bay Minerals and Nico Marneweck, Yokogawa

From left, Paul Sikhakhane, Tongaat Hulett; Bennie Coetzer, Yokogawa and Rodney Mayere, Umfolozi Sugar Mill

From left, Howard Lister, SAIMC; Rod Kimble, ICA; Christie Cronje, Yokogawa and Elvis Naidoo, Engen Petroleum

Celebrating successful

Mpho Nkhumeleni Commercial Director, Linde South Africa (Pty) Ltd

property portfolio

embers of the media and variM ous stakeholders were treated to a networking lunch at Durban’s

Ithala representatives and guests bid farewell to onlookers before boarding Spirit D Sulis for an unforgettable Durban experience

Wilson’s Wharf this week. The host, Ithala Development Finance Corporation, KwaZulu-Natal’s provincial development agency, is the only landlord to provide premises for letting on the unique multi-million rand waterfront development. Ithala's diverse property portfolio is the second largest in KwaZulu-Natal. The agency’s mandate is to drive economic development and empowerment in KwaZulu-Natal.

The site was once an under-developed boat yard section of the harbour, which has fast developed into a unique tourist attraction offering leisure, commerce and harbour-related activities. Pamela Rehman, Properties Marketing Officer at Ithala said “Ithala is celebrating the achievement that Wilson’s Wharf is fully let by a colourful mix of tenants and that greater developments were planned for the over 10 year establishment, which is fully-owned by the organisation.” Enquiry no: 113

Iconic bakery falls under the hammer

Winners of the Dealer Honours awards are from left Johan Olivier from Eastvaal, Standerton, Noel Allchin from Bates Port Shepstone and Mark Wilson from Jacksons Queenstown

Local dealer, a winner

eneral Motors South G Africa (GMSA) named its top-performing dealers in

pany tasked with taking the property to auction, “This is one of the most iconic properties we have ever taken to auction and the interest we received from both local and national buyers was phenomenal. It is seldom that property becomes available in an area such as Stanger where property is generally tightly held. The redevelopment opportunities the property presents has been a big draw card for many potential buyers.” On an erf of 11 704 m² and with a gross lettable area of 5 371 m², the property features a combination of production areas, storage warehouses, offices, workshops and carports, and was sold with vacant Enquiry no: 115 occupation.

Shavahn Fareed Sales and Business Developer for KwaZulu-Natal Legrand SA

Phakamile (Phaks) Ngqumshe branch manager of Jeffares & Green’s head office and simultaneously becomes regional director (northern region) and a member of J&G’s EXCO

Paul Olivier Managing Director of Jeffares & Green Engineering & Environmental Consulting

1THREAD_4169_KZN

its annual Dealer of the Year awards evening recently. Depending on the size of the dealership, dealers compete in three different categories: major, medium and small. To be considered for the award dealers have to achieve at least 100% in all areas relating to the business. The Major Dealer of the Year

award went to Bates Port Shepstone, with Jacksons Queenstown and Eastvaal Motors Standerton receiving Dealer of the Year awards for Medium and Small dealership categories respectively. The Top Major GMSA Financial Services Dealer award went to Key Pinetown, with the Medium and Small accolade being awarded to Westvaal Mashishing and Eastvaal Motors Standerton, Enquiry no: 114 respectively.

n late February one of South Africa’s most iconic bakeries, located in Stanger Kwazulu-Natal and belonging to Pioneer Foods, was taken to auction. The 40-year-old bakery, a true landmark extending over 5000m², went under the hammer following the relocation of the Sasko bakery to Shakaskraal which took place in mid-2014. The new Sasko bakery is the largest Greenfields bakery in South Africa and cost over R470 million to complete. During 2014, Pioneer Foods engaged in a restructuring process to reduce costs in the face of constrained consumer spending. Commented Greg Nafte of Nexus Property Group, the com-

Pierre Goosen General Manager, Hytec Engineering – a Hytec Group

Minimise downtime maximise output You know your business and how to get your goods out the door, but keeping your training up to date is vital if you want to stay ahead. Drive Academy provides continual training courses on the products in the SEW-EURODRIVE stable. We provide training on operation, maintenance, repairs, start-up, troubleshooting, project planning and condition monitoring. We also offer customised training and demo units for training purposes. Call Drive Academy today and make sure you minimise downtime and maximise output.

SEW-EURODRIVE - Driving the world. Tel: +27 31 700-3451 Web: www.sew.co.za Info: elouw@sew.co.za