Kzn industrial & business news issue 92 by The Media & Events Company

ISSN NO: 1562 -5702

Industries' ‘Big 5’

April / may 2015

R20.90 (incl. VAT)

arch 2015 saw a major milestone for local industry in general and the municipality of Msunduzi, near Pietermaritzburg, in particular, when Afroprop launched Ibhubesi Industrial Park in Ashburton, immediately adjoining the Lynnfield Park / Lion Park Interchange on the N3 between Pietermaritzburg and Durban. Ibhubesi is a direct Zulu translation meaning ‘Lion’ and in keeping with this theme, Afroprop believes that this area offers the Big 5 of industry; from ideal location on the main transport route between the port of Durban and Gauteng; ultimate access via 500sqm of “full diamond” interchange off the N3; a secure purpose built development; superior infrastructure and service quality and, finally, development that has been undertaken in full co-operation with the Environmental Authorities. The result is a superior location to ‘do business’. The development process from conceptualisation to the completion of this launch phase has not been without its problems. According to Doug Littler, MD of Afroprop Natal, “The Afroprop Natal team

are very proud of what they have achieved in an exceptionally difficult Environmental development.” The property currently offers 72 serviced Light Industrial zoned sites on a 100ha site with 35 ha set aside for conservation. The remaining 65 ha provide a range of property sizes, from 3900m² to 5 ha. With several sales already on the table, this development, which is aimed at a Logistic type Industry, looks positive to prosper. As one of the few major industrial developments in the Msunduzi region, the Industrial Park will offer a significant rates benefit to the local authority, who have been nothing but supportive during the period from initiation to the completion of this launch phase. It is envisaged that when fully established and developed, in the order of 7 000 people will be employed. Once the Industrial Park is complete, Afroprop Natal would have established a major new Light Industrial Estate that will have made a major contribution to an intersection upgrade, a sewage plant upgrade and an electrical Infrastructure continued on page two

State-of-the-art production line

Read story on page three

Issue no. 92

Inside Saved from inferno - page 3

Automation & Robotics - page 7

New logistics hub perfectly located

he OneLogix group, a JSE listed logistics service provider, has made a substantial investment in Cato Ridge. The recently completed R130 million OneLogix Logistics Hub is a large, cutting edge development situated at Umlaas Road. It has been purposefully designed to substantially enhance the group’s ability to offer quality and cost effective logistics services to its customers. Ian Lourens, CEO of OneLogix said, “Not only does our OneLogix Logistics Hub benefit our clients but we will create additional direct and indirect skilled and semi-skilled jobs, further to the group’s current workforce of 1,800 people.” Several of the existing group facilities within the immediate KwaZuluNatal region have been integrated into this state of the art 14 hectare (or 140 000m²) site, in a manner that considerably improves the cost effectiveness, quality and range of services on offer from OneLogix. “The group acquired a large tract of land for this purpose within the

municipal area of Mkhambathini, in an area specifically designated by local and provincial authorities within KwaZulu-Natal as an economic opportunity node,” Lourens explained. Furthermore, there is abundant space for future expansion of this Logistics Hub facility, an avenue that the group has already activated. Given the success of phase one of the development, the Group is actively investigating a further 10 ha or (100 000 square meter) extension to this facility. According to Lourens, the site is perfectly located to ensure logistics cost-efficiency. It is easily accessible and visible from the N3 highway, Africa’s busiest port, to Gauteng, the economic heartland of South Africa, and beyond. It is also a direct route into the economically burgeoning Southern African continent. In addition, the Logistics Hub is located well outside of the coastal rust belt areas and is therefore not

continued on page two

Water & Effluent Management - page 10

Transport, Distribution & Warehousing page 11

Petrochemicals - page 14

KZN Industrial Technology Exhibition Preview - page 20 Company & Product News - page 27

April / May 2015

news

Ubhubesi Park development upgrade for the area, all of which have been seen as essential in ensuring the success of Ibhubesi Industrial Park. Afroprop Natal is a Durban based property development company operating predominantly in KwaZulu-Natal, with more than 35 years of experience within the greater Durban, Mkhambathini and Msunduzi regions. Since its establishment in the early 90′s, the company has worked hard to become one of South Africa’s leading property developers. The company prides itself on the standard of quality and specification that has become the benchmark for each and every project they undertake. The company has developed a number of sites, one of which is Mahogany Ridge in Westmead. This property was developed over 2 phases (namely Mahogany Ridge 1 and 2), continued from page one

KZN Industrial & Business News

over a period of 12 years, starting in 1992. Logra Park in Cato Ridge was established in 2006, and the last piece of this property was recently sold. Umlaas Road was purchased in 2006 and Afroprop has recently completed the 1st Phase of the property for a vehicle Logistics Company, namely Onelogix. The 2nd phase has commenced which will complete the development. At the helm of Afroprop Natal is MD, Doug Littler, who has a wealth of experience in the construction industry as well as in property development. He is assisted by his fellow Directors, namely Mr. Glen Dames who is responsible for Planning and Engineering of the developments, and Mr. Ben Littler, who heads Project Management. The directors are assisted by a small, but effective and dedicated support system. As a unit, the mission is to provide a “one stop shop” for the needs of the property industry and in pursuit of this, are able to provide turn-key, lease back and property solutions. Enquiry no: 1

Hammersdale regional business fair a success

he Inner/Outer West Regional Durban Business Fair held in Harmmarsdale Junction in mid April was well received by all. The three-day exhibition recorded more than 7000 visitors and the twoday Business Indaba attracted over 954 small and established entrepreneurs. Another Regional Durban Business Fair was held at the end of April at Folweni Community Hall and others will follow at KwaMnyandu Shopping Centre in Umlazi from 22 to 24 May 2015, Bridge City in KwaMashu from 19 to 21 June 2015 and Clermont Sports Auditorium from 26 to 28 June 2015. Enquiry no: 2

CABLES & CABLE EQUIPMENT FOR ALL YOUR

Perfect location for logistics hub continued from page one

From cables and laying rollers, to drum jacks, cable rollers and pulling socks, we have it all. Contact us today.

Your ECC Cable Specialists.

compromised in terms of the quality of vehicle

storage on offer. The facility has the ability to store 5,000 motor vehicles and trucks for onward distribution across the country, but also include state-of-the-art technology, a sophisticated workshop, driver accommodation, driver training facilities and a pre-inspection facility for OEM’s. A deliberate decision was taken to select a property with a rail siding where the proposed rail upgrade link connecting Durban to Johannesburg is imminent. “The provision for a fully functional rail siding has been incorporated into the site layout and design and we have a view to investigate a mutually beneficial Public Private Partnership with Transnet,” said Lourens. In conclusion, Lourens commented that this Logistics Hub is a pivotal step forward for the OneLogix group. Not only does the facility answer to many needs of the OEM’s but similarly has a positive social impact on the Mkhambathini community. The facilities such as driver accommodation and training are vital to one of our most important assets - staff. “All in all we are extremely proud of what we have put into place,” concluded Enquiry no: 3 Lourens.

P O Box 1322 Wandsbeck 3631 Tel: (031) 266 7511 Fax: (031) 266 7514 Email: editorial@mediaevents.co.za www.mediaevents.co.za Managing Director: Janet Coom Editor: Jacqui Harris Email: editorial@mediaevents.co.za Sales & Marketing Manager: Cheryl Murphy Email: cheryl@mediaevents.co.za Any news items, press releases, articles and photographs relating to business and industry in KwaZulu-Natal are welcome. All contributions will be considered for publication.

Order our new Power Transmission and Distribution Catalogue

ONLINE NOW facebook.com/VoltexSA |

twitter.com/voltexsa

your electrical connection Contact us on (031) 573 9200

www.voltex.co.za info@voltex.co.za

Disclaimer: The editor and management of KZN Industrial & Business News make every effort to ensure the accuracy of the contents of this publication. However, no warranty is made and no responsibility will be borne by the editor or management of consequences of any actions based on information published. The views and opinions expressed in this publication do not necessarily reflect those of the editor and/or management. PUBLISHED BY: Hentiq 1910 (Pty) Ltd t/a THE MEDIA & EVENTS CO Reg No. 1999/019445/07 COPYRIGHT: All rights reserved

April / May 2015

KZN Industrial & Business News

firewall constructed of Corobrik's clay face bricks protected a warehouse from being consumed by a devastating industrial fire. In the early hours of 26 March, a fire broke out at the Sun Oil warehouse in Mobeni, south of Durban. The fire, which lasted about six hours, threatened to spread to the adjacent Kansai Plascon warehouse but was prevented by the building's six-meter high firewall. Wayne Usher, from Walker Smith Architects and Jim Martin from Martin & Associates Consulting Engineers, inspected the wall following the fire. Firewalls are commonly used to separate larger buildings into smaller areas or, as in this instance, to sepa-

news

Saved from inferno

rate buildings on different sites from each other to prevent the spread of fire. “This is particularly important where there is no building line and it is permitted to build right up to your boundary,” said Usher. “As a passive means of fire protection they are invaluable as they are relatively cheap to install, require little to no maintenance and, as evidenced here, work very effectively in stopping the rapid spread of fire.” Firewalls can be provided with ratings from 30 minutes – which is typically a single-skin brick wall of 110mm - up to 120 minutes – which is usually a double skin brick wall of 230mm - as in this case. These walls are constructed from hollow concrete blocks, cement bricks or clay bricks. “I believe one of the main reasons this wall withstood an intense fire for six hours without failing was that it was constructed from clay brick and not one of the other options,”

explained Usher. “This is due to the process of making clay bricks where they are fired in a kiln at temperatures well over 1000º Celsius.” He concluded that in this instance, the wall is leaning post-fire because of the mortar used to bind the bricks having degenerated in the fire, and not any failing in the case of the bricks. This section of the wall can be rebuilt using the same bricks. “It is in intense fire conditions like these where the fire resistant qualities of clay brickwork really come to the fore. The incombustible qualities of fired clay bricks aside, equally important are the mineral properties of clay brick, recognized for meeting all necessary requirements for healthy living. Clay brick plays its environmental part so well, assuring no release of volatile organic compounds or toxic fumes to impinge on air quality under fire conditions.” said Peter Kidger, Director of Marketing at Corobrik. Enquiry no: 4

Over a hundred trainees complete maritime skills training

ver a 100 graduates celeO brated the completion of their training from Transnet’s specialist

academy for maritime skills as the company accelerates its training programmes – a key element of a R330 billion investment programme. In a ceremony witnessed by leading lights in the maritime sector, 115 trainees completed courses in various areas of port operations. These included; 13 Marine Pilots; 21 Tug Masters; three Chief Engineers; nine Engineering Technicians; nine Engineers; 16 Master Port Operators and 36 Operators of lifting equipment .

Major expansion at Hammarsdale plant continued from page one

ibertex South Africa has recently committed itself to a major expansion project at their Hammarsdale plant by investing in the region of R90 million in a new nonwoven manufacturing line. In addition, the company has also purchased a second complimentary state-of-the-art polypropylene fibre manufacturing line, which is installed in their Plant 2. Both new lines plus the existing line put Fibertex in a very strong

position technically and in terms of available capacity. The production line is an Andritz NSC needle punch line, similar to the one already installed at Fibertex South Africa, and other locations within the Group. The line is regarded as the most modern in the Southern Hemisphere and has the capability of being able to supply a variety of high-tech product types to the automotive, industrial and geotextiles segments. It is being manufactured in France and is expected to be delivered in the middle of July.

The line is unique as it has the ability to manufacture products wider than 6,0m and also in weights from 65gsm to 1,200gsm. The line is equipped with optimisation software which keeps the product weights and process controls into a tight set of parameters, resulting in cost advantages versus competitor products. This investment was undertaken in conjunction with Fibertex Nonwovens increasing its ownership interest in Fibertex South Africa from 26% to 74.2% by purchasing the 48,2% Safyr shares. The IFU shall

retain their ownership interest of 25.8% and will invest accordingly. Fibertex South Africa CEO, Chris O´Neill, sees the capacity expansion as an important milestone for the company as this is in line with the strategies and growth objectives of the company, including the base for expansion into Africa. Fibertex has experienced growing demand not only for products for the automotive and industrial applications but also in the mining and infrastructure programmes. The technology of the new line is so advanced that it is difficult

Linvar_135x200 ad.indd 1

All 115 graduates completed their internationally recognised qualifications at Transnet’s Maritime School of Excellence campuses situated at the old Durban airport site and its satellite campuses in Richards Bay, Cape Town and Port Elizabeth. Transnet is spending an unprecedented R7,7 billion on training as it drives to meet its capacity requirements in line with the Market Demand Strategy (MDS). This year’s graduating class, of whom more than 90% are black, are now employed in Transnet’s port operations throughout South Africa. Enquiry no: 5

for competitors to match the products in terms of robustness, quality and cost performance. The company bought the property in Hammarsdale 5 years ago as a Greenfields operation and saw the opportunity to utilize an already existing building which could be modified for their own use. They currently supply Mercedes Benz, Toyota, IAC and Feltex in this country and O’Neill feels that this investment into the plant specifically and the Hammarsdale region, in general, will make a positive contribution to the economy both at macro and micro level. Enquiry no: 6

2014/05/13 11:16 AM

April / May 2015

news

KZN Industrial & Business News

Bluff pipejacking project A

precast concrete jacking pipe with watertight joints developed by Concrete Manufacturers Association member Concrete Units at the request of geotechnical engineering company,Franki Africa, has proved extremely effective at Durban’s Bluff area. Franki’s requirement was for jacking pipes with leak-proof joints. It required them for use in pipejacking projects where it was necessary to jack below the water table. Concrete Units designed the new pipe in consultation with Pretoria-based pipes design specialist company Pipes. Franki has

successfully deployed the pipes in several jacking contracts in the Western Cape since Concrete Units started manufacturing them in 2012. The latest contract is one of the most difficult below-the-watertable jacking contracts the company has undertaken in recent years. Awarded by eThekwini Municipality’s stormwater division in August last year, it is an upgrade of the stormwater drainage at the Transnet Freight Rail Reserve near Wentworth Station. This area, which is situated at the lowest point of the Bluff area, has been subject to heavy flooding for many years due to

the inadequacy of the existing drainage system. The railway lines that give access across the reserve to the shunting yards at Wentworth Station, as well as adjacent buildings, are often flooded. The new system being installed consists of five 100 m long pipelines installed side-by-side under the railway lines, with two large in-situ cast concrete chambers at each end to evenly distribute the stormwater flow both into and out of the pipes. The construction of the chambers and of a new culvert that ties into the existing stormwater system form part of the contract, scheduled for completion in June this year. “The challenge here is that the pipes are to be installed 6 m below the ground water level, where the ground consists of running sand with a consistency of soup,” commented Byron Field, Franki’s Contracts Manager for

pipe-jacking projects. Preparation has consequently been a prolonged process, involving the installation of a de-watering system along the full length of the jacks and sheet piling around all the new chambers and culvert works. Having pipes with watertight joints was shown to be even more critical in this case than in the previous contracts in which they have been deployed. “The sand is so fine that it would have passed through the joints of ordinary jacking pipes,” Field said. The joint design in the new pipe represents a departure from the inthe-wall joint (ITWJ) design of most conventional jacking pipes. This pipe has a butt-ended joint with a steel band cast into it to provide a close fit for the receiving pipe-end, which is equipped with an O-ring to seal the joint. The tight tolerance of the joint in the new pipe also improves its alignment characteristics compared with the conventional product. For the Bluff contract Concrete

Units’ Meyerton plant manufactured

and supplied Franki with a total of 500 m of 1470 internal diameter pipes in individual pipe lengths of 2,4 m. Enquiry no: 7

Carbon-neutral assembly plant for Pinetown

If we told you that there is a parting-oﬀ tool with an average 80% longer tool life than any other on the market – would you need to know anything else? www.sandvik.coromant.com

AN Truck & Bus (S.A.) (Pty) Ltd has converted its Pinetown assembly plant to solar power. The complete truck and bus-chassis assembly plant is now capable of operating entirely off solar energy and is not only the first 100 percent carbon-neutral truck production site in Africa but also within MAN’s global production network. According to Heiko Kayser, Head of Production at the Pinetown Assembly Plant, “installation of the solar, or photovoltaic system, commenced in August 2014 and was completed in less than six months. The project forms part of MAN’s global Climate Strategy to reduce carbon emissions at its production sites in Europe, Africa, Asia and South America by 25 percent by 2020.” According to the MAN Climate Strategy vision, the organisation, “will reduce CO2 emissions at MAN sites

Municipal facilities in

64 Jet Park Road, Jet Park • PO Box 25038, East Rand, 1462 • Branches: Durban, Port Elizabeth, Cape Town, Vaal Triangle Direct Sales: 0860 101 008 Fax: 0860 101 006

FCB CAPE TOWN 10006268CT/E

Sandvik_80_A4ad_100x150.indd 1

by improving energy efficiency, using renewable energy sources (solar, wind, geothermal), generating energy using combined heat and power (CHP) plants, and through integrated energy-management technology and organization.” Geoff du Plessis, Managing Director

Durban to go solar 2015-03-31 08:36:27

Electrifying performance from your transformer.

Inhibited POWEROIL TO 1020 (60 UX) and Uninhibited POWEROIL TO 1020 (60U) The trusted insulating oils for peak performance and endurance in your transformers. Contact the Engen Customer Service Centre (CSC): +27 21 403 5090 or visit www.engenoil.com Extensively available in bulk (Engen only) and in packs (Engen and The Oil Centre). The Oil Centre is an approved distributor of Engen Lubricants.

With us you are Number One

of MAN Truck & Bus (S.A.) (Pty) Ltd, confirms that this investment is not only a significant step in terms of our environmental commitment, but it also shows long term commitment to the region and it’s future. With its abundant sunshine, Pinetown is a prime location to implement solar energy solutions and Kayser and his team procured expertise from Kwazulu Natal to design and install the new photovoltaic (PV) system. Of the 10 000m² of roofing covering all buildings at MAN’s Pinetown plant, 6300m² have been utilized to accommodate the PV installation. The 580kW system is capable of generating approximately 810 000 kilowatt hours (kWh) of power per annum, providing a surplus of energy that can be supplied to the metropolitan (eThekwini) grid. Enquiry no: 8

olar PV panels are soon to be installed at Moses Mabhida Stadium, uShaka Marine World and Kings Park Swimming Pool announced Aluwani Ramulifho, Renewable Energy Manager at the eThekwini Municipality Energy Office. These are just three of the seven installations of Solar PV panels that are being planned for municipal facilities in Durban. This plan is part of the larger Durban Solar City Framework which aims to promote Solar PV as a significant contributor to energy supply in Durban. Ramulifho was speaking at an event which took place recently at the University of KwaZulu-Natal. The event was jointly hosted by the eThekwini Municipality Energy Office, the British High Commission and the KwaZulu-Natal Sustainable Energy Forum (KSEF). Ramulifho explained that the municipality has elected to install solar PV on its own building to provide high profile examples of solar PV installations around Durban. Through the process of installing solar PV on its own facilities, the municipality intends to develop a clearer understanding of the benefits and challenges of implementing roof-top solar PV in Durban. These intended installations and their intended sizes are: • Metro Police HQ: 115 KW • Loram House: 5 KW • Ushaka Marine World Office Block: 135 KW • Moses Mabhida Stadium – base of northern arch: 2 KW • Moses Mabhida Stadium – Peoples park: 110 KW • eThekwini Water and Sanitation – CS building: 45 KW King Park Swimming Pool: 110 KW A number of tools to assist both business and the general public to plan photovoltaic installations of their own were also unveiled and explained. The Durban Solar Map website allows Durban residents to start planning their own photovoltaic installations by providing cost and savings estimates for potential installations by offering a general idea of what the process will cost them. Enquiry no: 9

April / May 2015

news

KZN Industrial & Business News

African maritime hub opening L iebherr Maritime Cranes celebrated the grand opening of a new sales and service center in Durban recently. The establishment of this specialised maritime hub came about as a result of the company’s close cooperation with Transnet, which operates over 60 Liebherr cranes, 13 mobile harbour cranes, 31 ship to shore container cranes and 18 rubber tyre gantry cranes.

Pictured from left: Dieter Schmid – Managing Director Liebherr Africa, Henner Rodenwoldt, Division Manager Maritime Cranes Liebherr Africa and Pat O’Leary Managing Director Liebherr Maritime Cranes

A Supplier Development (SD) agreement between Transnet and Liebherr was further reinforcement of this close working relationship. Because of the steadily growing maritime demand in South Africa, the maritime division of Liebherr decided to establish an African maritime hub in the region. Placed in a central position, out of Durban, the hub ensures that Liebherr’s Africa based clients are getting the same level of service and support as could be expected when dealing directly with the head office in Europe. “The investment in the new African maritime hub is very important for the maritime industry in southern Africa. "It ensures fast and high quality cus-

MOU with China shipbuilding trading company

Prasheen Maharaj (left), CEO of Southern Africa Shipyards, seals the deal with Ye Fengsheng of China Shipbuilding Trading Company

out h e rn African Shipyards (SAS) has entered into a Memorandum of Understanding (MOU) with China Shipbuilding Trading Company (CSTC), a subsidiary of China State Shipbuilding Corporation, in a powerful union between the largest shipyard in Southern Africa and the largest ship building group in the world. “In terms of the MOU, SAS and CSTC have committed to building a collaborative institutional relationship where we share our experience and expertise, particularly around potential projects which fall under Operation Phakisa,” said

SAS CEO, Prasheen Maharaj. Operation Phakisa was launched by President Jacob Zuma in 2014. One of its two key focus areas is to develop South Africa’s maritime economy in sectors such as marine transport and manufacturing and offshore oil and gas. It includes the expansion of South African port capacity for repair work for oil ships and oil rigs. “China and South Africa are both members of the BRICS strategic global alliance and our MOU is a natural outcome to promote each other’s maritime interests,” added Maharaj. Enquiry no: 11

Playing a vital role in major interchange upgrade

he massive R352-million Umgeni Interchange upgrade currently in progress along one of Durban’s arterial routes will be a feat of engineering skill when completed. Sika was proud to supply a varied selection of their products for this multi-bridge construction project. Having successfully designed the bridges for the Gillooly’s Interchange in Gauteng, Consulting Engineers, Hatch Goba were commissioned by SANRAL in 2009 to design an upgrade for the old split-diamond, signalised intersection between the N2 (National Road) and the M19. The new design was for a free-flow directional four-level systems interchange; involving the construction of five new bridges and two pedestrian bridges, with two incremental launch bridges as prominent features. The project was awarded to main contractors Rumdel Cape and Mascon. As both highways comprise major traffic routes, the emphasis was to keep traffic disruption to an absolute minimum. Additional challenges were space constraints caused by the nearby Umngeni River and the adjacent residential and commercial developments. The standard segmental method of bridge building for two directional ramps at the intersection was therefore scrapped in favour of the innovative method known as

incremental launch. This method entails building the entire bridge deck from one end of the structure and eliminating the need for formwork, thereby allowing traffic flow to continue uninterrupted. The incremental launch technology involves sliding sections of bridge deck over special bearings, which are concrete blocks covered with stainless steel and reinforced elastomeric pads. The first such bridge constructed was 232m long, from Umgeni Road onto the N2 Northbound while the second one measured 205m long from the N2 Northbound onto Umgeni Road. Metier Mixed Concrete supplied shotcrete for rock stabilisation of the Umgeni on-ramp to the N2 Southbound. Two Sika products were added to the shotcrete: SikaPlast V210, an aqueous polymer solution that is a multi-purpose water reducer and superplasticiser, and SikaTard-930, a retarding concrete admixture developed for the control of cement hydration. It can be used in wet or dry spray shotcrete where cement hydration of the concrete mix is prevented (for up to three days, if required). A number of other Sika products were also supplied for the project. Enquiry no: 12

SWITCHGEAR CONSOLEK MAN UFACT URERS Consolek has been involved, for a number of years, in the design, manufacture and supply of Medium Voltage and Low Voltage Switchgear. As well as the supply of Distribution Transformers and Mini Subs to the Business, Industrial and Tertiary sectors of the Electrical Market. These include: Heavy & Light Industries; Municipalities; Electrical Distribution Suppliers; High Rise Buildings; Shopping & Conference Centres; Casinos.

We offer quality solutions to your electrical requirements and also ensure a back-up service for your peace of mind. Tel: +27 31 304 2698 Fax: +27 31 301 9577 Email: alanf@consolek.co.za 130 Williams Road, Durban PostNet Suite #184, Private Bag X04, Dalbridge, 4014, KwaZulu-Natal, South Africa

tomer service in terms of maintenance, spare parts supply and personnel training,” comments Liebherr-Africa Maritime Cranes Divisional Manager Henner Rodenwoldt. The new African maritime hub gives clients access to well trained sales, service and training personnel. It also holds a vast inventory of spare parts, to service a large sector of the African market. Liebherr Africa is a fully owned subsidiary of the Liebherr Group which comprises more than 130 companies worldwide. Liebherr Africa has been servicing the needs of the local mining, construction and civil engineering industries for more than 57 years. Enquiry no: 10

April / May 2015

news

KZN Industrial & Business News

Providing financial support services for SMMEs T HE Small Business Finance and Support (SBFS) Director, Mr Vincent Heynes announced recently that they have launched bridging finance products and other small business support services to bridge the gap for much needed finance, particularly for small businesses in the construction industry. SBFS is looking to increase its client base in Gauteng and KwaZulu-Natal . SBFS provides financial and strategic support to Small, Medium and Micro-sized Enterprises (SMMEs) in the South African construction sector. This includes national infrastructure development projects as either contractors and/or subcontractors of larger, more established construction firms.

The bridging finance and support to SMMEs have already kicked off in the Eastern Cape with SBFS’s client base increasing daily. The objective of SBFS is to bring about sustainable enterprise development, specifically through the creation and conservation of SMME jobs, and to ensure that SMMEs have access to adequate financial and non-financial resources. The organisations lending methodology is underpinned by the philosophy of not being a “lender” but rather a partner throughout the loan period and beyond. “Our existence is premised on the current huge gap in the SMME lending market. As a result of this, we seek to address the need by investing in SMME capacita-

tion and unlocking funding in a more efficient and effective manner,” said Vincent Heynes, SBFS Director. In addition, SBFS seeks to cut back on red tape by putting the needs of SMMEs first by reducing unnecessary paper work which tends to have a negative effect and results in delayed turnaround times for SMMEs. SBFS offering sees SMME’s enjoying a quick turnaround in the approval of applications for finance and enjoy highly competitive interest rates and payment terms. Furthermore, SBFS offer cutting edge products and services, providing options for clients based on the size of the loan amount and the support requirement. Enquiry no: 13

New Denis Hurley Centre

HE heart of Warwick Junction is beating with new life in the form of the recently constructed community building, Denis Hurley Centre. Replacing the demolished 106-year-old par-

ish centre which sits adjacent to the Emmanuel Cathedral, the new community centre is named after the former archbishop of Durban, Denis Hurley, who actively spoke out against the atrocities of apartheid for five decades. Hurley believed a church should be a ‘community serving humanity’ and this centre will allow for his work to continue. Talking about the multi-faith establishment, Gonzalo Prieto of Ruben Reddy Architects said the aim was to make the building as

energy efficient as possible to cut down on future costs. Originally the plan was to renovate the old parish centre, but it was so rundown that it wasn’t financially viable. The building was an AMAFA heritage site but, unfortunately, very little of the existing building or materials were worth recycling because of the state of disrepair. However they did manage to salvage some components of the former centre which have been incorporated into the new centre.

Enquiry no: 14

Tax compliance – keeping abreast of recent changes at SARS

he South African Revenue Services (SARS) has engaged in a five-year tax compliance programme spanning the tax years 2012/2013 to 2016/2017. Ilsa Groenewald (pictured), BDO’s Associate Director for Tax, takes a closer look at the current state of affairs. “SARS’ primary aim is to ensure that tax compliance is a shared national priority for all South Africans,” Groenewald says. “Their message is that everyone has a vested interest and a stake in tax compliance and that all sectors of society should join hands and work together towards achieving a tax moral society with integrity, honesty and equality as its core values.” Why a focus on tax compliance? Tax compliance is critical since ensuring that taxpayers and traders, along with intermediaries like tax practitioners and clearing agents, meet their tax and legal obligations spreads the tax burden and enables long term sustainable growth and social investment. Continued education and communi-

cation by SARS to all stakeholders is a critical component of this process. SARS has, over the past decade, conducted various workshops and prepared guides and brochures to educate the general public, business sector and professional tax practitioners. “For example, SARS has made huge progress in simplifying the tax and customs processes by introducing e-filing,” Groenewald says. “This enables taxpayers to meet their tax obligations in a relatively easy and cost-effective manner.” “Continuous motivation of and by registered tax practitioners is also a critical component. As tax practitioners, we need to remind our clients why they are paying tax and that tax laws exists to protect the country from unwanted, harmful and illegal goods, and to ensure sustainable economic progress.” Groenewald is of the view that the

majority of South African taxpayers are now compliant and accept their responsibility, which is a marked change over the last two decades or so. “Those who are less inclined to be compliant should be aware that, with the introduction of the Tax Administration Act, SARS is now able to identify and collect outstanding income taxes and indirect taxes such as PAYE and VAT much more effectively and efficiently,” she adds. “Whilst the overall tax compliance climate in South Africa has improved, South Africans need to continuously focus their efforts on sustaining diligent tax compliance and creating a countrywide culture that is conducive to full compliance by all taxpayers. Tax evasion is no different from any other crime and together we can create a society with healthy tax habits.” Enquiry no: 15

Automated time clocking reduces payroll fraud, improves accuracy & can provide employee-specific, area-specific security.

Leaders in automated Time & Attendance and Access Control Solutions

Fingerprint & Face ID terminals are inexpensive and easy to use in commercial applications.

Tel: (031) 265 0659 5 The Boulevard Westway Office Park Westville

HAND SCANNERS

FINGERPRINT ID

Hand geometry terminals scan accurately despite dirty, painted or damaged fingertips in industry RFID terminals and electronic timeclocks are practical and hygenic.

FACE ID SCANNERS

RFID SCANNERS

uniclox Authorized Allegion Distributor

ELECTRONIC TIMECLOCKS

Technologies www.uniclox.com



Sales & Support offices in Cape Town, Durban, East London, Johannesburg & Port Elizabeth

April / May 2015

KZN Industrial & Business News

AUTOMATION & ROBOTICS

Pinetown based company signs extended channel partnership

Vinesh Maharaj, Sales and Marketing Director Yokogawa South Africa, Johan Louw, Managing Director Yokogawa South Africa, Mark Calvert, ICA Managing Member

okogawa South Africa recently announced the extension of its partnership with Industrial Control & Automation

(ICA) of Pinetown following the recent opening of its regional Sales and Services office in KwaZulu-Natal earlier this year. “We value the relationship with the team at ICA, and they continue to be our primary channel partner in the country. We look forward to many years with ICA representing our brand in this region.” says Johan Louw, Managing Director of Yokogawa South Africa. ICA markets Yokogawa field instrumentation such as pressure, flow and analytical applications to customers in the KwaZulu-Natal region as well as Swaziland and Mozambique, with their Front Sales Engineers actively supporting customers with sales advice and application consultation. Yokogawa’s internal sales team support with quick quotation turnaround, procurement and

logistics to deliver the products. Yokogawa hosts several specialists supporting application advice from its Roodepoort regional headquarters in Johannesburg. Engineering projects and services related to Yokogawa’s control systems and software are supported directly by Yokogawa’s engineers. Additionally, local accredited training is an investment made by Yokogawa for the industrial automation industry in KwaZulu-Natal to ensure improvement and availability of a higher skilled labour force. “ICA has been part of Yokogawa for a long time and our customers know no difference. The brand

Japanese multi-national makes major investment in South Africa

MC Corporation Japan, the world leaders in pneumatics and industrial automation component technology, recently announced a significant expansion of its global operations with the opening of a new subsidiary in Johannesburg. The creation of SMC Pneumatics (South Africa) Pty Ltd will enable companies in both South Africa and neighbouring countries to have easier access to SMC’s range of over 12,000 basic components, which are available in over 700,000 variant forms. Further benefits to both machine builders and end users will be the increased levels of high quality technical support and the availability of customised products and local assemblies produced in the state-of-the-art Johannesburg factory. Established in 1959, the Tokyo based SMC Corporation has steadily expanded into international markets worldwide and now has global production with factories and local subsidiaries in 50 countries, plus 400 sales offices and a distribution network in a further 32 countries. This expansion has been supported by a team of more than 1,400 Research and Development engineers at SMC Technical Centres in Japan, China, USA and Europe. Globally, SMC now employ around 22,000 people and in line with its focus on face to face customer communication, 5,000 of these are highly trained technical sales engineers

representation is unconditional and comes with the full support from Yokogawa.” says Mark Calvert, Managing Member at ICA. ICA is based in Pinetown and provides general advisory and installation services in the Electrical & Instrumentation field for industrial applications. Yokogawa used the release of the latest edition of their Centum VP Distributed Control. System (DCS), Release 6, to announce the extended relationship with ICA. Enquiry no: 16

New Process Measurement Solution

who deliver the highest levels of customer support. This approach has helped SMC achieve a global market share exceeding 30%. Adrian Buddingh (pictured), recently appointed as General Manager of SMC South Africa said, “I’m thrilled to be joining SMC. We have a brand new 4000m² office, with trade counter, showroom, warehouse and manufacturing facility under construction. It is a very exciting time.” The company’s planned investment not only includes some of the most experienced people in the pneumatics industry, but also an extensive stock inventory plus state-of-the-art machinery to make both local specials and assemblies possible. Following this expansion into South Africa, it is likely that over the coming months SMC will announce additional distribution and supply chain partnerships together with direct purchase options, which adopts their same approach in other countries of focusing on establishing a strong brand in South Africa and market leadership through customer centric activities.

Head Office: 012 661 0830 KZN Sales: 082 773 6737 WC Sales: 082 784 0088

www.loadtech.co.za

Enquiry no: 17

Safety laser scanner available

euze Electronic’s latest RSL 400 series safety laser scanner is available from Countapulse Controls, the southern African supplier of sensing, measurement, counting, switching, monitoring and positioning instrumentation. The RSL 400 series consists of 16 device versions, with operating ranges of up to 8.25 m, Gerry Bryant, Countapulse Controls, Managing Director, says. Leuze safety laser scanners can be configured via Bluetooth and Ethernet TCP/IP. Despite the large number of possible field pairs (100), the creation of independent configurations with application-orientated one-step configuration is simpler than ever, Bryant notes. The devices large scanning angle of 270° is especially advantageous, for example, in the case of mounting on corners or edges for front and side guarding and can, depending on the application, replace a second laser scanner. With two completely autonomous protective

functions, two pairs of safety switching outputs and nine other configurable switching outputs, the RSL 430 variant is one device that solves two protection tasks simultaneously. All devices demonstrate a high level of availability on account of the high resolution (rod test), in addition to a high insensitivity to dust due to the high scanning rate. A large plain-text display, with integrated electronic spirit level, ensures simple alignment when mounting the connector unit. The connector unit contains the entire cable management, and forms the mechanical and electrical basis of the devices. The scanner itself can be removed at any time using standard tools and fitted with other RSL 400 devices without the need for realignment, readjustment or lengthy configuration. “This is an important advantage in terms of ease of maintenance and repair,” Bryant adds. Enquiry no: 18

One of world’s most ethical companies for 7th Time ockwell Automation has been named R as one of the “World’s Most Ethical (WME) Companies” for the seventh time by the

Ethisphere Institute, a recognition that honours companies that continuously improve ethical leadership and corporate behaviour at every level of their organisations. “As a seven-time honouree, Rockwell Automation adopts leading ethical standards and practices that ensure long-term value to customers, employees, suppliers, and investors,” said Timothy Erblich, Ethisphere’s chief executive officer. “Rockwell Automation uses ethics as a means to further define its industry leadership.” “Ethics and integrity are deeply rooted

and ingrained in our culture,” said Keith D. Nosbusch, Rockwell Automation chairman and CEO. “I’m proud of our employees who consistently do the right things, the right way, every day. They differentiate our company, giving us a competitive advantage.” Rockwell Automation also announced recently that its 2014 Corporate Responsibility Report is now available online and in print. Besides detailing the company’s approach to ethical business practices, the report provides highlights and updates on the company’s environmental performance, employee safety and culture, and community relations initiatives.

A Joint Venture with Bosch Rexroth

Enquiry no: 19

72465 Tectra Automation Advert_EC.indd 1

2015/01/15 2:22 PM

April / May 2015

AUTOMATION & ROBOTICS

KZN Industrial & Business News

Group expands sub-Saharan distribution

s part of the new joint venture into Africa, the Hytec Group has increased its distribution and support of the full range of Bosch Rexroth Oil Control cartridge valves throughout sub-Saharan Africa. This expanded support will enhance the Group’s logistical, sales and support capabilities of the products, and includes a more competitive pricing structure for this series. The valve range simplifies conventional compact hydraulic systems, and enhances hydraulic circuits where space and weight present fundamental application constraints. Bosch Rexroth cartridge valves are characterised by a very long service life: at an operating pressure of 350 bar, the cartridge solenoid valves are rated for a product life of 10 million cycles. The unique design of the cartridge valves reduces the amount of interconnecting pipe-

work required within the hydraulic circuit through a customised manifold. This reduces the overall weight and space requirements of the machine, resulting in decreased power requirements – contributing to better all-round energy efficiency. Because the interconnections of piping within a conventional hydraulic system are a common source of fluid leakage, the compact design and reduced piping requirements of the cartridge valves also reduces inspection and maintenance requirements, facilitating a more efficient hydraulic operation. The valves offer a typical working pressure of 350 bar, with some rated to 630 bar, and flow rates of up to 700 l/min, for fluids between -30°C to 100°C. The screw-in cartridge valve range includes pressure control valves, check valves, counterbalance valves, flow control valves, logic

elements, directional valves and proportional valves. These cartridge valves are used extensively in mobile applications, for instance in lifting platforms, agricultural machines, earthmoving and materials handling equipment and mobile cranes. The valves are also used in many industrial applications. While mechanical and solenoid cartridge valves remain the most demanded solution, the demand for proportional valves is growing due to a recent increase in automation projects. Oil Control cartridge valves will be stocked by HYSA, Hytec’s central warehouse for all Bosch Rexroth hydraulic products, and distributed via the Hytec branch network. Enquiry no: 20

Vision sensor sets new standard

mron has launched its new FQ vision sensor which sets a new standard for image inspection and code verification. According to Omron Country Manager Victor Marques, it was created to primarily address the market’s requirements for an easy-to-use vision sensor that can address more complex applications, thanks to improved performance, expanded functionality and a wider range of models. The FQ2 vision sensor combines the camera, lens and lighting in a single compact package, complete with image processing capability which eliminates the need for a separate controller. The compact size and all-in-one design makes the sensor

simple to mount and ideal for use in confined spaces.

T h e F Q 2 supports all of Omron’s inspection algorithms, i n c l u d ing shape search, colour inspection, optical character recognition (OCR), code reading and verification. For shape detection, the Shape Search

II algorithm achieves high speed, highly reliable detection of position and 360°angle even if the objects are overlapping. In addition the Shape Search II algorithm can detect up to 32 objects in the same image, enabling high speed inspection of groups of items. For character recognition, Omron’s unique OCR technology enables stable recognition and verification of even worn or distorted characters, and requires no setting of parameters to compensate for character contrast or positional offsetting. The large, built-in dictionary includes over 80 different fonts, plus worn, blurred and distorted character variations, and numerous size and background Enquiry no: 21 variations.

Multi-functional vision sensor

new generation of vision and barcode sensors offering multiple tools and resolution options has been introduced by RET Automation Controls. The iVu Plus Gen2 line, developed by

Banner Engineering, includes integral and remote screen models for use in a wide range of inspection, machine vision and quality control applications. The vision sensors with built-in illumination are designed to solve applications that would typically require multiple photoelectric or proximity sensors. They now include a full resolution option to detect small features, as well as the capability to use multiple sensor tools in the same inspection. Bar code readers validate twelve 1D and 2D barcode formats to support advanced traceability in all

industries. They offer a coarse mode resolution setting that can provide significantly faster read rates, especially for 2D barcodes. The sensors can store and control up to 30 inspections for fast product changeover. The rugged IP67 rated housing allows use in hostile environments. Remote displays are available in both machine mountable and handheld configurations. An intuitive touch-screen user interface allows the user to configure, monitor and modify inspections without an external PC. EtherNet/IP and Modbus/TCP connectivity simplifies communications with many Enquiry no: 22 PLCs and HMIs.

Coloured rings and label carriers

n facilities and constrained work areas I which have a high number of connectors, things can quickly get confusing. Where does the connector come from? Where does it lead to? Does the connector transmit data, signals or power? ESCHA, the German connector and housing specialist provides two solutions: Colored rings as well as label carriers for the clear marking of cables and connectors. The colored rings are available in eleven colors and can easily be clipped onto the connector body of an M12x1 round connector or onto the cable of an RJ45 connector or onto a flange with an overmolded cable. ESCHA also offers four sizes of label carriers for applications where color coding is insufficient as more details have to be displayed on the cable. The label carriers are slipped onto the cable and can thus be quickly and easily mounted. Junction cables come standard with label carriers. These two solutions will speed up installation as the connectors will be easily identifiable and will also help maintenance teams to identify the connector they are looking for. Enquiry no: 23

April / May 2015

KZN Industrial & Business News

AUTOMATION & ROBOTICS

Yaskawa Motoman KZN’s World of Robotics

askawa Southern Africa’s Durban branch has moved to a new, larger facility in Prospecton. The move was necessitated

A few examples of Yaskawa’s recent successes in the KZN region are reflected below. Yaskawa Motoman have massive orders from a

Yaskawa Motoman is installing Spot & MIG Welding Robots at L&J Tooling in Amanzimtoti for Toyota component manufacturing. Yaskawa has installed handling Robots at Blue

by the need to better cater to its KZN customer

large rail wagon and locomotive component manu-

base.

facturer in KZN - 2 x 20m Twin Robot XYZ Gantry

Ribbon Bakery in Durban and further Robots are

Welding Systems, 20 axis Servo control each

planned for their Pinetown Bakery.

The new address is Unit 1, TR Tec Park, 5 Mack Road, Prospecton. The new facility features an improved Training Centre, Application/Test Centre, Repair facilities/

including real time Servo Laser Vision Tracking and SKS pulsed digital Welding equipment. Yaskawa Motoman is installing 125 new

Profibre Products Pinetown uses Motoman Welding and Water Jet Cutting Robot Systems. Yaskawa Southern Africa (Pty) Limited is a sub-

Motoman Welding Robots at Toyota for the new

sidiary of Yaskawa Electric Corporation, Japan. In

Hi-Lux Project – 78 robots on the new chassis line,

this milestone year (Yaskawa Electric Corporation’s

in the KZN region over the past few years and in

31 robots on the new axle line and 16 robots for

100th Anniversary), the company will strive to

accordance with its policy of providing its customer

chassis plant sub-assemblies.

achieve record-setting performance and growth

Refurbish works and Sales Department. Yaskawa has experienced unsurpassed growth

base with world-class support and service, it was

Yaskawa Motoman is delivering Spot and MIG

deemed necessary to enhance the facilities in

welding robots to Brace Able in Pinetown for

keeping with customer’s expectations.

Toyota component manufacturing.

capability.

April / May 2015

KZN Industrial & Business News

WATER & EFFLUENT MANAGEMENT

Project to supply fresh water to rural KZN

he Jozini-Ingwavuma Bulk Water Supply project is a government initiative to create a sustainable solution for the uMkhanyakude District Municipality’s (KwaZulu-Natal) water shortages. As part of this project, Veolia Water Technologies South Africa is supplying a turnkey water treatment plant, the ‘Shemula Water Treatment Plant’, to produce 20 megalitres of potable water a day. Veolia was contracted by uMkhanyakude District Municipality to design and build the new Shemula Water Treatment Plant. Deemed

a presidential project, the initiative will also entail Veolia educating surrounding communities about the importance of water, as well as employing local community members during construction and to maintain the Shemula Water Treatment Plant. Situated in northern KwaZuluNatal, Pongola Dam in Jozini has historically been a single purpose dam providing water for irrigation requirements to the surrounding farms. Through the national government intervention to respond to the dramatic increase in rural

development and increasing population in the area and the surrounding districts, this project has become the key to unlock service delivery in the region. For Veolia, this project began in January 2014 and will be integrated with phase 1A (currently in construction by an external company) which consists of all civil works and infrastructure for bulk reticulation. Veolia is responsible for phase 1B which entails the turnkey water treatment solution, including civil, mechanical and electrical work. The new water treatment plant will be capable of producing 20 megalitres of potable water a day and addresses all facets of water treatment, from sedimentation and clarification to filtration and disinfection. “The water extracted from the Pongola River is highly turbid – with an extreme turbidity count of 280 NTU. We were required, therefore, to implement an adequate sedimentation process that will produce consistent quality water with acceptable turbidity levels that will meet SANS 241 standards,” says Blake Cooley, Project Engineer, Veolia Water Technologies South Africa. The process will reduce the turbidity level to a count of just 1NTU with

the use of two Veolia clarifloctuators for the sedimentation process, followed by five bed rapid gravity filters with monolithic floor panels for the filtration stage. “Apart from the critical potable water supply, this project is also geared towards connecting districts and educating the rural communities on the importance of water conservation, and on the correct process to extract clean water from the source”, adds Cooley. In light of this commitment to the community, Veolia has also employed local engineers and local labour to work on the plant.

New dam liner

ater is the lifeblood of South Africa, yet with decreasing quality and wastage, it has become increasingly scarce. In order to combat this worrying trend, an HDPE dam liner is available to act as an effective barrier against water loss caused by seepage and pollution of ground water in farming, municipal and industrial applications. The resilient and cost-effective product, branded as ‘Dam Liner’, is available through industrial packaging and construction sheeting expert Damax Kahn & Kahn Plastics. Managing director David Tromp points out that the liner affects a 100 percent seal. “It boasts high tensile strength and is stress, crack, puncture, tear, chemical, and ultraviolet resistant,” he explains. According to Tromp, these qualities

In addition, Veolia will remain on site for twelve months after the project is complete to train the engineers on proper maintenance techniques. Phase 1A is being undertaken by Veolia’s civil works partner Icon Construction. Phase 1A and 1B will be complete by April 2015 with running water delivered to the surrounding communities. Phase 2, commencing in 2017, will see the plant expand to 40 megalitres per day. Veolia has designed the plant with scalability to accommodate this future growth. Enquiry no: 24

company recently adopted Dam Liner for use in its clean-up and filtration dam, while an agricultural project adopted the product to create storage dams for cattle feed lots. Dam Liner is available in a standard 3,4 m width and, depending on the thickness of the liner, is supplied in lengths varying from 80mto 150m per roll. Tromp adds that Dam Liner is installed using specialised machinery by trained staff. “Using a combination of a wedge welder and an extrusion welder, the fusion of the plastic sheeting is completed swiftly and costeffectively. Another benefit of Dam Liner is that it is the only product of its kind that is manufactured in South Africa. We are a proudly South African company that uses locally manufactured products, as opposed to our competitors who use imported products,” he concludes.

also contribute to the product’s durability and cost-effectiveness. “Dam Liner boasts a long service life, is fully-recyclable and, unlike similar products on the market, does not require yearly maintenance. As a result, the product has been used extensively by a large number of local municipalities for their sewerage works projects.” What’s more, a major petroleum

Enquiry no: 25

Launch of water resources study

website

Website has been launched which provides country wide information for water resources experts on South Africa, Swaziland and Lesotho. The website was demonstrated to an audience of water professionals by Royal HaskoningDHV’s Dr Bill Pitman and Allan Bailey. The ground-breaking water resources study - WR2012 - is funded by the Water Research Commission (WRC) with support from the Department of Sanitation (DWS). Both Dr Bill Pitman and Allan Bailey of Royal HaskoningDHV together with other key water resources experts were tasked with developing the WR2012 Study website. The firm has rendered over 90 years of continuous service to the South African water industry. Amongst the audience at the much anticipated launch were public sector advisors responsible for writing policy and protocol for environmental health from the Department of Water and Sanitation and private sector consultants in the natural sciences (hydrologists, wetland specialists, soil scientists and ecologists), engineers and urban and regional planners. The rainfall-runoff WRSM2000 model – also known as the Pitman model, named after its innovator and developer Dr Bill Pitman, is a key part of this project and has undergone further enhancements during this study. Outputs from the Pitman model are used as the primary inputs to DWS’s water resources Enquiry no: 26 planning models.

April / May 2015

KZN Industrial & Business News

TRANSPORT & WAREHOUSING Sapics 2015: people over pallets

roductivity of workers in South African warehouses is in some cases believed to be as little as a third of that of their overseas counterparts. This, together with a big increase in labour costs, high fixed costs, labour instability and supplier unreliability makes warehousing – which is one of the most important links in the supply chain – also its most vulnerable. “There are however much that warehouse operators can do to improve their productivity,” says Martin Bailey (pictured), SAPICS board member and chairman at Industrial Logistic Systems." Bailey will present a workshop entitled 20 Steps to Productivity Improvement in Warehouses at the SAPICS 2015 conference, taking place from 31 May - 2 June at Sun City. Maintaining a ‘people over pallets’ philosophy, Bailey says becoming more customerfocused is another way of increasing the overall effectiveness of the supply chain. “Since the warehouse is often the final inter-

face between the vendor and the customer, it just makes sense to use this opportunity to deliver better service along with goods,” he says. In a case study that will be examined during Bailey’s workshop, he refers to a SA retailer that has greatly improved its efficiency by ensuring that products leave the warehouse in a sale-ready format, so they simply need to be wheeled down the aisles at their destination. “Such innovations come from simply making the effort to understand customer needs, right down to what kinds of trucks their warehouses can receive.” Another major global trend that Bailey will discuss is e-commerce. He says that what happens in warehouses today is increasingly being dictated by end consumers. “We used to deliver truck-loads, but now we deliver single items in a shorter space of time than before. For this one must have excellent IT systems and well-trained people,” he says. “In the end, it becomes clear that the success of today’s warehouse operations depends more on the calibre of its people and their commitment to great customer service than simply the number of packages they’re able to store and dispatch,” Bailey concludes. Enquiry no: 27

Bagging vegetable contract

mperial Logistics has netted a two-year contract that will see the group moving some 190 000 tons of frozen vegetables annually, as well as providing state-of-the-art warehousing for McCain . The scope of Imperial’s contract includes national and cross border transport and distribution services, cold storage, bulk storage, merchandising and the complete optimisation of McCain’s transport services. Imperial’s unrivalled capabilities and the group’s ability to offer a complete, end-toend solution - from manufacturing to the end consumer at the point of purchase - contributed to it securing this significant contract, comments chief business development officer Cobus Rossouw. “Rather than just seeking a service provider,

global frozen foods specialist McCain was looking for a partner that it could work with to optimise the performance of its supply chain and reduce costs,” he adds. Imperial’s solution encompasses complete outbound supply chain services customised for McCain. “We took the time to learn about McCain’s challenges and developed recommendations and solutions to meet the organisation’s logistics needs. The size of the Imperial Logistics group, its specialised operations and geographic footprint translate into substantial benefits of scale and synergy for McCain. We have been able to offer the company competitive rates and a complete, managed solution,” Rossouw expands.

Enquiry no: 31

Bringing a tiger

to SA

AW Vehicle Manufacturers SA (Pty) Ltd has started ramping up production of a new FAW medium-weight truck range, dubbed the Tiger, to be introduced onto the local and southern African markets in May. This will mark another ‘first’ in FAW’s local history when they start full production of the Tiger range at the Coega-based production plant. Yusheng Zhang, CEO of FAW Vehicle Manufacturers SA, says: “FAW continues its trendsetting path in local truck manufacture. Not only have we managed to produce our FAW trucks at the best quality levels, comparable – if not better - than our FAW parent company in China - but we’ve been able to do so in a very short period considering our plant became fully operational from July last year only.”

"Since our Body Building Facility was commission in January we have also been building tipper bodies from SKD packs imported from our parent plant in China, and providing finished tipper trucks to our growing pool of customers.” While the first FAW ‘full-bodied’ tippers roll off the lines at the assembly plant and body shop, the production team is already assessing the viability of producing drop-side bodies for their range of robust and durable vehicles spanning the heavy and extra-heavy commercial vehicle ranges on offer in Southern Africa.

Enquiry no: 32

HYSTER®. HANDLING MORE FROM SHIP TO STORE.

Africa,” adds Lovemore. Investing in machinery that is versatile and flexible and which offers clients a full spectrum of services is core to what Lovemore Bros believes in, and the new Terex will not only be capable of handling containers, but will also allow for innovations to the machine which enable various top hook arrangements to be used for different slinging applications. From loading to unloading, the Terex offers an all-inclusive solution for container, project cargo and general handling requirements. Enquiry no: 29

Keeping SA cool

he Westmead, KZN branch of Stab-ALoad – a company that supplies loading docks and door solutions to industry across the board, recently completed a major project installing dock seals, sectional

on-site service to customer’s forklifts. They will be holdling stock of the Liugong brand of forklifts, offering a wide range including electric, LP gas and diesel options. Fast moving spares are also held at the branch with other parts available within a day from various forklift branches or Liugong’s Johannesburg head office. The KZN industrial region need look no further than their doorstep to purchase a 1 ton to 16 ton Liugong forklift.

Enquiry no: 28

Reaching for new heights

ffering professional high-capacity handling, Lovemore Bros recent investment in a Terex reach stacker has now further increased the comprehensive portfolio of machine moving and logistics services on offer. “Our investment into new modern equipment such as our new Terex, shows our commitment to providing quality machinery to our clients as well as keeping us ahead of the machine moving fraternity,” says Lovemore Bros Director, Bruce Lovemore. The new Terex with its robust and compact design fulfills the requirements of even the most challenging and difficult handling tasks with its powerful container handling and excellent maneuverability. Front stabilisers with unique design enable high outreach with high loads at low ground pressure. Capable of lifting 50 tons, and stacking up to 6 highcube containers in the first row and even high capacity stacking in the second and third container row. “We intend to offer this machine to the market on an ad hoc hire basis and with Lovemore Bros complementary services, including trained operators experience in the movement of heavy machines, we can quickly mobilize this machine to any site in Southern

wazulu-Natal has gained a new CES Forklift franchise in order to service the region with affordable, durable, heavy duty Liugong forklifts. As the importing and marketing arm for Liugong forklifts in South Africa, CES Forklift is now a nationwide sales, parts and service provider for the brand. The Natal branch situated in Greystone Industrial Park, Durban North, managed by Darryl Ziehl, offers a fast turnaround time and

New forklift franchise for KZN

doors, dock levelers and two high speed doors into the freezer at Meister Cold Storage in Pinetown. Meister Cold Storage is a class-leading service provider within the commercial cold storage environment, whose intention is to become the preferred choice within this market sector. In keeping with this philosophy the company built this brand new state of the art facility which is fully licensed and equipped with 7500 mobile racks, 700 static racks, conveyors stand by compressor, backup generator and energy efficient refrigeration at -25 Degrees. Enquiry no: 30

WHY? Intelligent design for demanding applications. Low cost of ownership through dependability and uptime. Outstanding service support countrywide.

April / May 2015

TRANSPORT & WAREHOUSING

KZN Industrial & Business News

New machines enhance existing fleet

riterion Equipment has recently delivered 19 materials handling machines to automotive and industrial component manufacturers, MAHLE Behr South Africa (MBZA). “These new machines will enhance the existing fleet of forklift trucks, reach trucks and tow motors at MBZA’s Pinetown head office facility and Port Elizabeth branch. With advanced features for high productivity and operator comfort, these machines will further improve handling efficiencies at MBZA’s plants,” says Graham Clare, KwaZulu-Natal branch manager, Criterion Equipment, a wholly owned subsidiary of Invicta Holdings Limited. “This consignment, which is the company’s second contract of this nature with MAHLE

Behr, will be supported by Criterion Equipment’s five year maintenance programme." “MBZA has invested in 17 TCM machines and two Motrec tow motors because of their efficient performance, enhanced safety features, economical running costs and minimal maintenance requirements. Reliable handling equipment is critical for the transportation of a wide range of components, including raw materials like aluminum, around MBZA’s manufacturing plants and to safely dispatch completed products onto trucks. “As part of Criterion Equipment’s commitment to ensuring optimum performance of every machine, regular site analysis forms part of the five year maintenance programme.” This contract encompasses the delivery of

1.8 and 2.5 ton electric counter balance forklifts, 1.4 ton reach trucks, a 6 ton diesel forklift truck and two 2 T tow motors. A management system, which records and analyses the operators’ use of these machines, provides an incentive for safe driving and proper care of equipment. Criterion Equipment’s support service to MBZA included on site training in Pinetown and in Port Elizabeth. This training session covered the correct use of the new forklifts, reach trucks and tow motors, appropriate battery rotation

procedures and advantages of the integrated management system. First National Batteries has established a high tech battery bay at each plant. These modern facilities, which allow for the changeover of three batteries per machine, ensure optimum productivity of equipment and minimal Enquiry no: 33 downtime.

Loaded container handler delivered

Grow your business with reliable new partners. B

28.280 FD 10m3 TIPPER

R670 000

33.330 FC 6m3 MIXER

R849 000

R670 000 excl. VAT. R763 800 incl.VAT. Chassis Cab Only

R849 000 excl. VAT. R967 860 incl.VAT. Complete Unit

35.340 FD 15m3 TIPPER

35.340 FC 8m3 MIXER

R799 000

R799 000 excl. VAT. R910 860 incl.VAT. Chassis Cab Only

R999 000

R999 000 excl. VAT. R1 138 860 incl.VAT. Complete Unit

3 Year/300 000 km Factory Warranty 24hr AA Roadside Assistance

Success on the move Bethlehem Bloemfontein Botswana Gaborone Botswana Francistown Cape Town East Rand Ermelo

(058) 303-0935 (051) 432-3332 (00267) 3163200 (00267) 2415458 (021) 987-1909 (087) 702-0700 (017) 811-5225

George Harrismith Kimberley Klerksdorp Malelane Middelburg Mthatha

(044) 802-0900 (058) 622-2486 (053) 836-5500 (018) 462-4041 (013) 790-0341 (013) 246-2606 (047) 531-1235

21 YEARS IN SOUTH AFRICA! Namibia Nelspruit Newlands Johannesburg Pinetown Polokwane Port Elizabeth Pretoria East

(+264) 61 333000 (013) 757-0585 (011) 477-0055 (031) 700-5167 (015) 297-7046 (041) 819-9888 (012) 756-5805/6/7

www.faw.co.za

Pretoria West Randburg Shelley Beach Vereeniging Vredendal Wonderboom

(012) 372-1323 (011) 791-0355 (039) 315-0012 (016) 455-5131 (027) 213-1090 072 110 5678

LT SA, which supplies and supports a wide range of material handling equipment used in diverse industries, has recently delivered a loaded container handler to Transnet Engineering. “This robust machine – the Taylor THDC955 – is being used in Pretoria to handle heavy ISO 20’ and 40’ containers, which have been loaded with high value engines and manufacturing components,” says Charity Gumede, marketing director, BLT SA. “This container handler, which has a rated capacity of 42 000 kg, will significantly improve operational efficiencies on site and will all also increase the overall full container storage capacity at the plant.” “Operators are impressed with the chain suspended spreader that allows for easy handling and improved driver comfort. The shock, which normally travels through the machine when handling heavy loads, is absorbed by these chains.” “The Taylor THDC-955 has enhanced safety features, including forward and reverse motion alarms, wide angle rear view mirrors, as well as hand rails and antislip steps. Axle mounted spring-on, air-off parking brakes, with a brake saver system, prevent the operator from driving through the parking brakes.” “The mast pivot housing has a two piece bolt-on design for easy and safe service removal and the dual flow system prevents a load from falling in the event of a hose failure. This series also has an emergency lowering valve system.” This series, with a heavy duty threespeed full directional modulated powershift transmission with an operator controlled air declutch, has a Tier 111 certified electronic turbo-charged engine. A high capacity cooling system with wide fin spacing reduces dirt build-up and provides efficient engine cooling. This container handler also has a lower fan and engine speed for reduced noise. High mounted tilt cylinders that are fitted to the rear and a centre mount operator station, ensure mast stability. The operator station is designed for easy control, enhanced safety and optimum comfort. Maintenance requirements are minimal. BLT SA, is running accredited training internship programmes for operators, as part of Transnet Engineering’s ‘Supplier Enquiry no: 34 Development Initiative’.

April / May 2015

KZN Industrial & Business News

TRANSPORT & WAREHOUSING

Reaching new frontiers

ew opportunities, new content, new activities, new networking opportunities – these are just some of the exciting additions that delegates to the South African Association of Freight Forwarders (SAAFF)’s annual Congress can look forward to this year. Aptly-themed “New Frontiers”, this mouldbreaking event takes place from 14 to 16 October 2015 at the Durban International Convention Centre, KwaZulu-Natal. Explaining the reasoning behind the theme and the changes to the event, SAAFF CEO Dave Logan (pictured) says: “The freight forwarding industry is facing major changes as it fights to stay viable in a changing global environment. For freight forwarders to survive – and thrive – a major paradigm shift is needed. This is what this year’s Congress will focus on”.

Logan says that freight forwarding has become a progressively complex and specialised service in the current context of globalisation, tight security regulations and skills shortages. “We are operating in a turbulent environment,” he says. “Freight forwarders face numerous challenges: volatile fuel prices, rising toll costs, restrictive carbon requirements and many others. Maintaining a competitive advantage under these conditions requires strategic planning and decisive action. Business is becoming more and more challenging as complexity increases.” Proactive topics that will be covered at this year’s Congress include latest international trends, Customs practices, industry modernisation, BBBEE,

legislation, supply chain and lots more. Currently the industry’s outlook is fairly positive, with the International Air Transport Association (IATA) forecasting a compound annual growth rate of 4.1% over the next four years. Even better news is that Africa is the second fastest growing market, with a CAGR of 4.4%. The SAAFF Congress is a powerful platform structured to equip delegates with more practical knowledge on the realities and challenges of the current trading environment and the tools required to leverage these opportunities. It is also a forum for all stakeholders – from sponsors and suppliers to members and customers - to engage directly with senior decision-makers of freight forwarding companies, government and policy makers.

New range of one ton pickup

trucks

he Renault-Nissan Alliance and Daimler AG will expand their five-year strategic cooperation into the pickup truck segment. Together, Nissan and Daimler will develop a 1-ton pickup truck for Mercedes-Benz who recently announced its entry into this segment. The Mercedes-Benz pickup will share some of the architecture with the all-new Nissan NP300 but

it will be engineered and designed by Daimler to meet the specific needs of its customers. The vehicle will have all of MercedesBenz's distinctive characteristics and features. The pickup will feature a double cab and will be targeted both at personal-use and commercial customers. The primary target markets for the truck are Europe, Australia, South Africa and Latin Enquiry no: 38 America.

Enquiry no: 35

Strengthening local tailift market

kyjacks Tailifts and Ratcliff Tailifts have announced that they have entered into a joint venture as at 1 March this year, that will effectively combine 60 years of tailift knowledge, R&D and manufacture, benefitting the clients of both operations with access to top quality lifts that are robust and cost effective in the African environment. The companies will soon move to a single manufacturing facility at SkyPark, in Anderbolt Extension, Boksburg, that has been purpose-built for the manufacture, servicing and fitment of tailifts. “Given the risks inherent in the uncertainty surrounding the supply

of electricity and potential industrial action that saw our steel supply disrupted in 2014, the companies’ directors believe that this joint venture will ensure the survival and growth of the South African manufactured tailift,” says Warwick van Breda, managing director for Skyjacks Tailifts. “Our combined existing customer bases, as well as potential new customers, will benefit significantly from the pooled customer support that will provide both on- and off-site support for all brands of tailift. “We will also leverage off our combined dealer networks in southern Africa to enable us to move ahead with a strategy to

sell and service our locally produced products internationally.” van Breda adds that the JV will improve relations with the companies’ various suppliers by ensuring the consistency of large volume orders for supply to both organisations. This will enable both companies to plan manufacture and importation of speciality parts in a more systematic way that will greatly improve service levels. “We will proudly maintain ourselves as a South African manufacturer while the sales representatives of both entities will continue to call on and sell each company’s products as before,” concludes van Breda. Enquiry no: 36

Accredited to conduct warranty repairs on fuel injection systems

eef Fuel Injection Services has R been accredited by Bosch to conduct warranty repairs for its CP4 com-

mon rail direct fuel injection system, a standard feature on many of the latest passenger and light commercial vehicles. “This accreditation is a testament to our in-house expertise and the excellent quality of our workmanship, combined with the fact that we have made a significant investment in the latest technology and services,” Warren Hauser, operations manager at Reef Fuel Injection Services, says. The latest trend in direct fuel injection systems is higher injector pressures which improves atomisation

of the diesel, resulting in a more complete burn and hence less harmful emissions. The added benefit is improved fuel efficiency and less consumption. “These issues are very much in the spotlight at present, particularly in terms of rising fuel costs and increasingly stringent environmental regulations. However, the latest systems such as Bosch’s CP4 require specialised test equipment, which is where Reef Fuel Injection Services stands to play a major role,” Hauser says. The company has the capability to run up, test and report on Bosch’s CP4 system as well as to rebuild

and calibrate. “The diagnostic aspect is critical, especially the calibration. If the injector pressures are out of specification, it can result in substantial damage to an engine. Therefore the perceived cost savings of having such repairs done cheaply at a nonapproved repair facility are very short term,” Yorke Hauser says. Enquiry no: 37

International Partners, Quality Products, Exceptional Service. No weak links in our range of total security sealing solutions.

Complete Security Sealing Solutions

Peace of 555 Mind2170 Johannesburg 011 825 3648 Complete Cape Town 021

www.aluvin.co.za

Durban 031 709 3120

April / May 2015

KZN Industrial & Business News

PETROCHEMICALS

Adding value to power, oil and gas aftermarket

he recently-established Voith Africa Power, Oil and Gas (POG) Division covers the full scope of maintenance, servicing, upgrades and repairs across Africa. The company has filled a gap in the local market by providing a comprehensive and dedicated aftermarket services offering. Voith is globally-recognised as the leading OEM for highspeed rotating equipment, including; high-speed gearboxes, fluid couplings, geared fluid couplings, variable speed drives, turbine controls and torque converters. Voith Africa POG vice president Derain Pillay (pictured) states that the division boasts global technology and expertise that is customised for local operating conditions. “With our dedicated African presence, qualified experts assist local clients in configuring, operating and maintaining their equipment for each particular application in the most efficient and cost-effective manner,” he says. Pillay adds that the Voith Africa POG division also provides maintenance contracts in order to increase the availability of the equipment, while reducing downtime and unnecessary costs. Due to the unique African climate and terrain, operating conditions are challenging. To proactively address this issue, the Voith Africa POG division supplies critical spares and skilled service engineers for breakdowns or upgrades upon request.

In order to add the greatest value to our client base, every order is solution-specific to ensure optimal productivity According to Pillay, the Johannesburg-based Voith Africa POG division has grown significantly since inception. Its success is attributed to a substantial amount of investment in resources and training, ensuring maximum effectiveness. Pillay highlights the fact that the Africa POG division also has unlimited access to Voith’s pool of global resources and expertise. “Should a complex challenge arise that the local team is unable to deal with, we will endeavour to send an international expert onsite to resolve this.” All newer-generation power stations in South Africa rely on Voith’s high-speed rotating components to operate. More recently, the Africa POG division was commissioned to custom design a total of 36 Vorecon variable speed planetary gears+ for use in coal-fired power plants. The enormous, yet intricately-designed Vorecon weighs more than 60 tons each when filled with oil, and assist in transmitting around 20 MW of power individually. Pillay points out that this is another example of a highly-complex and customised solutions offering. Enquiry no: 39

Liquid–tight technology for subsea vehicles

lquip Solutions has made a name for itself as a quality provider of market-leading electrical components, tooling and machinery for a wide range of industries. In a bid to source the right product for a specific industrial requirement, the company has introduced a high-end, comprehensive range of flexible conduit systems and components from UK manufacturer Flexicon to the local market. These conduit systems provide superior cabling protection, particularly in high-demand, hazardous environments such as in the rail or mining industries. Further demonstrating its versatility, Flexicon’s liquid-tight conduit system has been used to protect the power supply to subsea remotely-operated vehicles (ROVs) in the oil and gas industry in Brazil, China and Australia. The 63mm LTP conduit and special engineered fittings are used to protect the slipring connections inside the winch. This provides 3.3KV feeds to the power transmission system, which connects the subsea ROV to the surface, according to Mike Cronin, Managing Director of Elquip Solutions. “In addition to the power cables, fibre optic elements are included in the single cable connection system called an ‘umbilical’. The tail from the slip ring is a loose bundle of copper and fibre optic cables, which terminates in a junction box on the winch. This bundle needs

protecting from sea spray and harsh offshore environments to maximise its service life and provide trouble-free operation,” says Cronin. In the subsea environment it is essential that power is maintained for data to the ROV, because when the ROV is not working, it means the entire rig is down and not drilling. Providing ongoing protection for the slip ring from the environment is therefore vital. “Flexicon is specified in these situations because the liquid-tight LTP conduit has an exceptional bend radius which is necessary to fit inside the winch. It is also a proven system that can withstand an incredibly harsh environment and Flexicon engineers are able to provide special connectors to ensure an IP68 rating with different input and output sizes,” says Cronin. Flexicon conduits are known for their robustness in the harshest environments. Additional protection such as EMC shielding, high-impact or crush-resistance, corrosion and oil-resistance are also performance benefits, dependent on the conduit selected. Flexicon has developed two broad product ranges, metallic and non-metallic, available from 10mm to 106mm in diameter. The company also has a wide range of patented fittings and connectors, locking and non-locking, designed for ease of use and adaptable for Enquiry no: 40 any application.

Cabinets for corrosive environments

egrand’s range of fibreglass reinforced polyester Marina cabinets, have been designed for use in any environment, but these units are particularly well suited for severe corrosive environments, including petrochemical, mining, general engineering and marine industries. Marina enclosures are designed for maximum safety and the ordered arrangement and optimum protection of electrical components like terminal blocks, switches and sockets, fuse carriers, safety transformers and circuit breakers. Marina glass fibre reinforced polyester cabinets are self-extinguishing at 960°C and can withstand temperature ratings of between – 40°C and +80°C. These cabinets have an IP66 index protection rating for protection against dust and water and have been adapted to withstand corrosive environments, with excellent resistance to UV, saline mist, bases, oils and greases. Class II classification meets the require-

ments to create suitable assemblies for photovoltaic installations. Marina cabinets are available in sizes between 300 x 220 x 160 mm and 1 220 x 810 x 300 mm, all fitted with a reversible door opening of 180° and stainless steel hinge pins. These cabinets are supplied with a set of internal mounting accessories for easy and secure attachment of equipment to the back of the cabinet. Accessories include double bar locks and metal keys. These fibreglass reinforced polyester cabinets enhance Legrand’s range of stainless steel and metal cabinets, which are manufactured according to stringent quality specifications and are available from Legrand and its carefully selected national distributor network. Enquiry no: 41

April / May 2015

PETROCHEMICALS

KZN Industrial & Business News

Gas engine oils put waste gas to work R ecognising the new impetus on the use of waste gases as a source of energy, Engen Petroleum, is wowing front runners of this increasingly popular and environmentally clean technology with its comprehensive range of lubricating oils for engines running on waste gases - gases, which would otherwise contribute to global warming or unpleasant odours by being released into the atmosphere. According to Engen Lubricants business manager, John Kennedy, numerous waste gases are found in nature and as by-products of industrial processes, including natural gas, biogas (landfill and sewage gases), coal seam gas (coal mine and coal bed gases), and furnace gases (from steel, ferrochrome, ferromanganese and calcium carbide production plants). “Instead of being an environmental burden, these gases can run gas engines of various designs for specialist tasks including gas transmission, power generation, conversion into less harmful substances and many other applications,” says Kennedy. For example, methane produced by waste sites can be burnt in gas engines to generate power, while simultaneously being changed into carbon dioxide that is far less harmful for the environment. Other applications include converting sewage to methane for running engines; converting carbon monoxide produced by steel works

to carbon dioxide; and recovering gas from farm waste such as vegetation and refinery waste water. Kennedy says after all these wastes have been passed through a ‘digestion’ process to produce the gas used in gas engines, the other by-products are completely safe fertiliser and water that can be used for irrigation. The Engen range of premium quality gas engine oils (GEOs) has been formulated with the latest technology to meet the complex demands of gas engines and the fuels with which they operate,” says Kennedy. “Gas engines require lubricants formulated specifically for them, to meet the high demands

of gas engine designs, operating conditions and environmental factors,” he adds. Well-formulated gas engine oil takes into account the high ash content and composition; high resistance to nitration and oxidation and the fuel type as fuel gases differ in composition depending on their origin and can contain impurities which can harm engines. Gas engine oils need to be specially formulated to minimise wear and corrosion due to impurities in the fuel gas. Based on new detergent technology, an optimised anti-oxidant system and superior quality base oil, Engen’s premium-quality gas engine oils are ideally suited for use in three main applications. Engen GEO BL-40 is designed for use in landfill gas (LFG) and biogas (digester) applications. Featuring low ash content, this oil provides outstanding performance in modern higher BMEP engines, especially those prone to ash sensitivity and detonation, and has demonstrated extended drain capabilities when compared to competitor products. Engen GEO LL-40 is recommended for use in spark-ignited gas engines burning natural gas, Engen GEO LL-40 has been designed to meet the more stringent requirements of modern engines. Expect outstanding performance, wear protection and extended oil drain capability in the latest generation gas engines, both stoichiometric and lean-burn. Engen GEO N-40 has been designed to provide the highest levels of engine protection as well as optimised performance. “Engen has seen that this source of energy is becoming very popular, and we are proud to say we are ready to provide its unique lubrication oils requirements,” says Kennedy. Enquiry no: 42

Conference will address industry issues

frica’s petroleum and petrochemical industry faces many challenges, including climate change issues, fuel security and the falling oil price. These will be addressed at the upcoming Petro.t.ex Conference and Exhibition, a major mid- and downstream event focused on showcasing products, services and business opportunities across Sub-Saharan Africa. Petro.t.ex Africa is a component of the multi-sector South African Industry & Technology Fair, and takes place at Gallagher Convention Centre, Midrand from 20-22 May 2015. “The key focus of the conference are the updates for the liquid fuel and downstream industry,” says organiser Bette McNaughton. “It will also cover numerous current topics such as the overall status of the liquid fuel industry in South Africa, climate change, alternative fuels, and the revised BroadBased Black Economic Empowerment (BBBEE) Codes for the retail fuel market.” About 95% of South Africa’s crude oil demand is met by imports from the Middle East and Africa. However, with estimated reserves of over nine billion

barrels of oil beneath South Africa’s coastlines, many drilling and business opportunities exist, which could also give the country some small measure of independence from imports. Avhapfani Tshifularo (pictured), Executive Director of the South African Petroleum Industry Association (SAPIA), describes the current state of the oil industry as ‘resilient’, but with a constant need to adapt. He will deliver the opening keynote address on The Overall Status of the Liquid Fuel Industry in South Africa. “Oil is a strategic asset and key to South Africa’s growth; the rapid fall of the oil price – from over $100 to just over $50 per barrel – does affect the industry, but we need to be flexible to continue to function.” “The Petro.t.ex conference will play a major role in informing the industry about these changes and provide a vital platform for discussion,” says Tshifularo. Implications of the Revised BBBEE Codes for the retail market will be presented by Bakang Moeketsi, CEO of the South African Petroleum Retailers’

Association (SAPRA), Dr Rod Crompton from the National Energy Regulator of South Africa (NERSA) will discuss fuel security and the hi-jacking of tankers and the effects of the falling oil price on the economy will be discussed by Carmen Nel, an economist at Rand Merchant

Bank. Another important topic is alternative fuels, presented by Jason Gifford from the steering committee of the Southern African Biogas Industry Association. Other topics for discussion include: • Clean fuels and maximising sustainable development opportunities, presented by Professor Jim Petrie, Director of Energy and Green Economy from the Department of Economic Development and Tourism of the Western Cape Government • Climate Change presented by Deborah Ramalope, Chief Director: Climate Change Mitigation • The role of independent storage suppliers presented by Muziwandile Mseleku, CEO of Enquiry no: 43 Burgan

AERZEN AIRGAS BLOWERS AND COMPRESSORS. GEARING UP TO SERVICE YOU.

Coming soon to KwaZulu-Natal. www.airgas.co.za (0)11 474 2193

April / May 2015

PETROCHEMICALS

KZN Industrial & Business News

Staying on top of fire management R

ope access specialist Skyriders has trigger the opening of a deluge been awarded a contract by a large valve, allowing a high velocity petrochemical company in South Africa discharge of water through all for the maintenance of the deluge fire sprinkler sprinkler nozzles in the deluge system installed on its petrochemical, fuel and system. “It is imperative that gas tanks. the water path is not blocked. A functional fire protection system is vital in Suppression is necessary to prevent a fire these high hazard chemical processing and caused by low flash point flammable substancstorage areas. According to Skyriders market- es, the likes of which are contained in these ing manager, Mike Zinn, a four-man team tanks, from spreading,” adds Zinn. is now permanently stationed at the plant to The deluge fire sprinkler system is not only maintain and repair any damage to the system. used to control and extinguish fires. It is also “Our team abseils around the tanks to flush the crucial to reduce explosion pressure and cool network, unclog the sprinkler nozzles, replace the tanks. When there’s a fire in the vicinity of broken nozzles, and test the system.” a tank, the system is activated to spray water MEAny Aesseall x 210-no bleed* 10/10/13 10:33 will AM Page 1 fire, 297 detected heat, smoke or flames around the structures – reducing their temC

Electric power generation perature and preventing rupturing. The dedicated Skyriders’ team is on site five days a week, 12 months a year. “The group includes a senior level 3 rope access supervisor and three experienced technicians whom he oversees. The project is going well and we look forward to working on similar projects for other clients in the near future,” concludes Zinn.

CY CMY

Enquiry no: 44

ert Energy has extended its range of electric power generation (EPG) components to meet growing demand from generator set builders and electromechanical power transmission industries. “Increasing energy requirements have placed power utilities under enormous pressure throughout the African continent, which is why companies are investing in alternative sources of electricity production,” says Vert Energy’s managing director, Grant Robertson. “Vert Energy has established turnkey solutions partnerships in diverse sectors, including mining, shipping, agriculture, general engineering, shipping, the railways, gas and petrochemicals. “Through an extensive range of quality branded EPG products and a highly skilled team of technical experts, the company plays a major role in providing dependable power to companies, even in Africa’s most remote regions.” “As part of our commitment to the genset manufacturing sector, for the swift supply of reliable components, Vert Energy has made a substantial investment in sourcing the finest components that produce electric energy from mechanical energy and which withstand harsh operating conditions.” The company has been appointed exclusive distributors in sub-Saharan Africa for leading power generation brands, complemented by genuine spare parts and accessories. EPG components include Leroy Somer alternators, DEIF generator controls and Covrad heat exchangers. “A critical part of our service is the availability throughout Africa of factory and OEM trained technicians who cope efficiently with any electro-mechanical breakdown situation or routine preventative maintenance procedures.” Leroy Somer, the largest producer of alternators for gensets globally, provides clean energy solutions. LS alternators, with ratings in excess of 20 000 kW, are suitable for all drive systems – whether for supplying electrical power on board a ship, electricity to deprived regions, or for preventing interruptions in the mains supply. LS alternators, which are known for ease of integration and enhanced energy savings, are also recognised for high performance and reliability in demanding applications and harsh environments. The modular design of these alternators means that the basic universal unit can be adapted to suit any make of prime mover. Enquiry no: 45

Valves for gas applications M

itech’s locally designed and manufactured Damper valves are specifically used for gas control in low pressure and high temperature gas applications. The Dampers can be manufactured in flanged, wafer or lugged pattern designs in single-door, doubledoor or oblong vane-type configurations. Robust in design, the Dampers have carbon or stainless steels bodies and disks and the shaft seals can be either PTFE or graphite, depending on the operating temperatures. The Dampers are subject to a leak rate not exceeding 1% of their rated flow and they are available in sizes from 200 mm up to 2 500 mm with flange ratings of up to #600. If required, larger sizes are available on request. Dampers are ideal for use in the mining, petrochemical, food, breweries, pulp and paper and power generation industries. Enquiry no: 46

Composite

April / May 2015

KZN Industrial & Business News

PETROCHEMICALS

Reap market benefits, reduce capital costs C ompanies stand to reap definite market advantages from pump rental, while at the same time reducing their capital costs. However, this is still not a common practice in South Africa, unlike more mature markets such as Europe and the United States. “The local market is often unsure about relying on the equipment and services of a third party,” Lee Vine, General Manager of Integrated Pump Rental, a sister company to Integrated Pump Technology, says. “It is quite typical for South African companies to feel that owning their own pumps is the only route open to them. However, by aligning themselves with a knowledgeable and wellequipped rental company they will be able to

Environmentally friendly expanded metal products

s non-renewable resources are placed under ongoing strain, the emphasis on manufacturing environmentally-conscious products is escalating. Accountability for manufacturing processes and the end products will come increasingly under the spotlight. Andrew Mentis’ marketing manager, Elaine van Rooyen, explains that the company has carefully reviewed smarter ways of bringing its product range in line with green legislation. One of the company’s environmental champions is its range of expanded metal products. “Expanded metal finds favour for three reasons. Firstly, the manufacturing process is extremely economical. Secondly, the product itself is extremely hard wearing and durable, thereby resulting in increased longevity and less waste. Finally, expanded metal can be recycled at the end of its life,” says van Rooyen. She explains that expanded metal is produced by slitting and expanding a solid sheet of metal into a web of diamond-shaped meshes. The metal sheet can, in fact, be expanded up to ten times its original size, losing no material in the process and resulting in a remarkably light mesh. This raised mesh, which is known as Mentex can also be flattened into the same plane as the sheet of metal expanded and is known as Flatex . Because Andrew Mentis expanded metal products are made from a single sheet of high quality local mild steel or other ductile metal, there are no fretting strands, strained joints or welds, all of which can result in shortened lifespan. Expanded metal products have become increasingly popular in a number of industries including mining, construction, food and security. It is used for screens, grates, shelving, racks, protection guards, internal partitioning, burglar proofing, fencing, reinforcement, walkways, platforms and stairs, beds, garden furniture, braai grids, filters, dividers, scaffolding, truck bodies, tunnel and shaft linings, grain silos and even decoratively. Flexibility in the range of mesh sizes and thicknesses of both Mentex and Flatex allows customers to select the product that best suits their requirements. Andrew Mentis’ expanded metal can be bent, shaped to radii, angled or notched. There is an extensive select spectrum of mesh sizes. Enquiry no: 48

quickly realise that, in many instances, rental provides them with market advantages while simultaneously reducing capital expenses,” says Vine. It is for this reason that Integrated Pump Rental has been launched. Its rental fleet includes Grindex submersible drainage and dewatering pumps, diesel-driven pumps and accessories. In addition, value-add services such as dam cleaning and pontoons, pump flotation modules and pipe floats are available. All products used by Integrated Pump Rental are ISO 9001 certified. Full technical advice on the most suitable pump for specific applications is provided by its experienced team. Vine points out that, for smaller compa-

nies, owning their own pumps is really not an option. This factor excludes them from bidding for contracts which call for the use of pumps. Access to a reliable pump rental source could be the all-important differentiator when tenders are awarded. In another instance, contractors may be awarded an entire contract but are forced to sub-contract the pumping portion of the contract, thus diluting their possible profit margin. Two of the main advantages of renting, as opposed to buying pumps, are that they are not added to the company’s balance sheet and are fully deductible as a company expense. Cash flow is also not adversely affected by renting pumps as there is no large capital outlay. By entering into a rental agreement based on the projected time of rental, customers are able to ascertain upfront what their rental

costs will be. In addition, there is no depreciation of equipment, since the contractor simply returns the pump to the rental company after the pumping portion of the contract is completed. “Part of Integrated Pump Rental’s service level agreement (SLA) is the provision of a full maintenance service. This entails regular inspections of pumps before and during contracts to ensure that uptime is emphasised. Enquiry no: 47

April / May 2015

PETROCHEMICALS

KZN Industrial & Business News

New workshop facility

Plasma transferred arc welding

lasma Transferred Arc (PTA) welding and hardfacing process from thermal spray and surface engineering coating specialist, Thermaspray (Pty) Ltd , provides a versatile method of depositing high quality, metallurgically fused deposits on relatively low cost substrates. First introduced to the welding industry in 1964 as a method to bring better control to the arc welding processes in lower current ranges, the PTA process is complimentary to both thermal spray and conventional welding and is mainly used on components that are subjected to severe corrosion or abrasion, thermal shock, slurry erosion or extreme impact forces to give the necessary protection to the substrate by providing a coating that can withstand these conditions. PTA can be applied in practically every case where hardfacing is needed. According to Shaik Hoosain, Metallurgical Engineer at Thermaspray,

a wide variety of materials, ranging from soft to medium hardness (e.g. stainless steel) to very hard, wear resistant materials (e.g. carbide composites), can be deposited using the PTA process to achieve diverse surface properties such as mechanical strength, wear, corrosion and creep resistance. Bead thicknesses range from 1.2 to 2.5mm and multi-pass runs depend on the application. Hoosain explains that the plasma arc welding process uses a plasma to transfer an electric arc to the workpiece, a process which he says is similar to Gas Tungsten Arc Welding (GTAW). “To create a plasma, a gas, typically argon, is heated to a sufficiently high temperature and ionized so that it becomes electrically conductive. “ “The plasma welding torch contains a non-consumable tungsten electrode (-) located within a copper nozzle (+) with a small opening at the tip,” con-

tinues Hoosain.” A pilot arc is struck between the torch electrode and the nozzle tip and the arc is transferred to the metal to be welded. By forcing the plasma gas and the arc through the constricted orifice, the torch delivers a high concentration of heat to a small area which leads to high quality welds. The deposit alloy powder is conveyed from a hopper to the torch by a carrier gas.” “PTA is a versatile, high temperature, wear and impact resistant welding process that is ideally suited to a wide range of applications, guaranteeing a high quality weld deposit with excellent reproducibility from batch to batch for severe impact, wear and corrosive environments.” He concludes. Enquiry no: 49

his new workshop at AES Pumps’s Secunda facility is dedicated to servicing Sundyne machines and the magnetic drive pumps of subsidiaries HMD and Ansimag. It joins a dedicated flameproof pumps workshop supplementing the main floor where general pumps such as end-suction and split-case machines are serviced. Both dedicated workshops approach clean-room environmental standard, and both are

comprehensively equipped with cranes, inspection tables and workbenches fitted with rotatable clamps and vertical motor stands for no-load run tests on gearboxes. The Sundyne workshop additionally has its own component parts washer. AES Pump is soon to upgrade its test bay, currently equipped for end-suction pumps and sump pumps, to manage the Sundyne Enquiry no: 50 range as well.

Flowmeter for low viscosity liquids obold Instrumentation, repK resented in South Africa by Instrotech – a Comtest Group

company, has on offer the compact Kobold Vortex flow meter Model DVZ, used for measuring and monitoring smaller and medium-sized flow of low viscosity, water-like liquids in pipes. The device works using the vortex principle, making it virtually maintenance-free. This involves the installation of a sharp-edged object (the vortex generator) in the flow duct. Vortices are created behind the object whose frequency is proportional to the velocity of flow of the

liquid. The flow volume can be determined with a high degree of accuracy by measuring the vortex frequency. The result is a very high linearity over the whole measuring range (0.5-4.5...10100l/min) with an accuracy of +2.5% of full scale. The device can be fitted with switching, frequency or analogue outputs. There is also an optional compact electronics package that includes a digital display, and both a switching and analogue output. Dosing and metering electronics are currently being developed. Enquiry no: 51

What’s the Cost of a Day’s Lost Production? For the chemical industry, even one extra day of plant shutdown can have serious financial consequences. That’s why the biggest names in the industry trust Aggreko to provide them with turn-key cooling, chilling packages and power for both planned and unplanned shutdowns. With over 50 years’ experience in providing packages including fluid chillers, air conditioners, cooling towers, generators and heat exchangers, Aggreko delivers complete solutions that reduce downtime and help customers get their operations online in the shortest possible timeframes.

Aggreko, Power and Cooling Specialists in Africa Aggreko Energy Rental (Pty) Ltd Unit 2 Poplar Place, 16B Axle Drive, Clayville 1666, Midrand, South Africa T: +27 11 357 8900 E: rentals@aggreko.co.za Johannesburg (SA) +27 11 357 8900

Durban (SA) +27 31 534 6700

Cape Town (SA) +27 21 575 6760

Port Elizabeth (SA) +27 41 101 0250

Africa (Paris Office) +33 169 73 23 34

Luanda (AO) +244 227 280 280

Walvis Bay (NA) +264 64 227 451

Nairobi (KE) +254 707 000 888

Lagos (NG) +234 14 61 29 88

Dar es Salaam (TZ) +255 222 461 704

Aggreko operates from over 200 locations throughout the world. For the location nearest you, please go to: www.aggreko.com/contact

HEAD OFFICE JHB - Tel: +27 (0)11 393 7177 / 7181

April / May 2015

PETROCHEMICALS

KZN Industrial & Business News

New defence against M marine cavitation

he development of epoxy coatings has advanced so far in recent years that industrial corrosion caused by strong chemicals at high temperatures is now effectively and routinely combated. Erosion and abrasion remain a challenge, but coatings have been developed to preserve the metal substrate while retarding the adverse effects of these conditions and completely preventing corrosion. Although the epoxy coating continues to erode, it is easier and cheaper to repair the eroded coating that it would be to replace eroded and corroded metal by welding. Specialist coatings company Belzona has now developed epoxy resins to resist the effects of marine cavitation as well as erosion, overcoming the unique challenge presented by the brittleness that is necessary for a coating to resist erosion, but which makes it susceptible to cavitation. Marine cavitation is found where rapid changes of pressure occur as water flows around a ship’s rudder, the vanes in its pumps, and its propulsion systems. Cavitation damage costs the marine industry

millions of dollars each year and must therefore be repaired or, better still, prevented. One option is to replace equipment damaged by cavitation, but this is expensive and does not solve the problem. A second option is to make repairs using the technique of overlay welding, filling the pitted area, then machining and polishing the substrate back to an almost new condition. This practice is common but does not solve the problem and thermal spraying is prone to similar disadvantages. The best way to protect a marine foil surface from the strong impacts of cavitation is to cushion the force with a corrosion resistant coating that will compress under impact before returning to its original state. Belzona’s elastomeric polymer coating 2141 has recently been developed to resist the effects of cavitation and impact, while simultaneously stopping corrosion. Its effectiveness has been independently verified by stringent testing that comprised a 500 hour erosion simulation during which the coated products were subjected to cavitation effects. By using a system where Belzona 1341 is a base layer and Belzona 2141 is a top coat, the benefits of both impact resistance and cavitation resistance are achieved. This combination also delivers complete corrosion resistance and improved efficiency. Both products can be applied either by hand or by spray, and cure in just a few hours. Application by spray achieves the usual advantages of a smoother finish and a faster rate of application on large areas. Enquiry no: 52

agnet has been appointed distributors throughout Southern Africa for Dromex personal protection equipment (PPE). “We have recognised an urgent need in industry for increased safety for workers and made a strategic decision to further extend Magnet’s product offering. This protection equipment complements Magnet’s portfolio of electrical equipment, industrial instrumentation and automation systems, to ensure optimum protection for workers in all fields,” says Brian Howarth, managing director, Magnet. “The extensive range of Dromex safety gear is designed to protect employees from harmful hazards and dangerous conditions in the workplace.” The Dromex range, now available from Magnet, encompasses respiratory masks and cartridges, eye protection spectacles and goggles, ear plugs and ear muffs, gloves for hand protection and shoes or boots in the footwear range. Also available are lightweight flame retardant and acid resistant body protection garments. Key products for Magnet include DW-NOMEX flame retardant suits and SABS D59 flame and acid suits, which are resistant to abrasion, tear and chemicals. This durable work wear, consisting of jackets, pants and overalls, meets stringent local and international safety specifications, including the SANS 434 standard for mark bearing work suits. Dromex footwear is certified to ISO 20345:2011 standards for safety footwear. An easy to follow selection chart contains relevant information on classifications, categories and performance requirements, to ensure selection of the correct shoe or boot for the intended operation and potential hazards. DroVision goggles have a clear polycarbon-

Revolutionising seal ring groove machining

piroGrooving - an innovative method for seal ring grooves developed by Sandvik Coromant ensures high output of quality components and meets tough security demands. Used with the CoroBore XL system, it utilizes a spirograph tool path to create close-tolerance seal ring grooves in a very secure and productive way. Requiring close tolerances and high-quality surface finish, seal ring grooves are a critical feature on many oil and gas components. Conventional methods for machining seal ring grooves often result in slow production and poor process security. Multiple-operation approach incorporating both roughing and finishing sequences is another time thief. The tools that are being used are single point- or

plunging cutters that are prone to vibration. Adding to the challenges is the common use of difficultto-machine materials such as solid Inconel 718 and cladded Inconel 625. SpiroGrooving is a machining method used with the CoroBore XL system that utilises a spirograph tool path to create close-tolerance seal ring grooves in a very secure and productive way. This solution is ideal for making seal ring grooves in pre-clad machining of steel and stainless steel. The unique internal coolant feature of CoroBore

XL facilitates machining in advanced materials. Roughing and finishing are carried out in the same operation, which significantly reduces machining time and improves productivity. Altogether, this ensures high output of quality components and process security when machining seal ring grooves. SpiroGrooving uses a circular spirograph tool movement in a taper. This reduces chip thickness, enabling light cutting action and increased feed. Parts of the insert cutting edge have an interrupted cutting action, eliminating long chips tangling to the tool and spindle. Enquiry no: 54

special risk fire protection

Fire e Fighting Mon Monitors

Tel: +27 31 701 3261/2

Fax: +27 31 701 8216

Email: reception@natalpumps.co.za Website: www.natalpumps.co.za

+27 (0) 861 111 544 Mike: +27 (0) 83 251 9346 mgf@dosetech.co.za www.dosetech.co.za

Personal protection equipment ate mono, scratch resistant lens and an elasticated and adjustable headband for optimum protection and maximum comfort. These goggles, which offer 120° lateral vision, are compatible with other respiratory equipment. Magnet’s PPE offers workers protection in diverse sectors, including mining and quarrying, construction and civil engineering, chemical plants, electrical installations, fire defence and shipping.

Sund-Aespump KZN Ind 270 x 65* 10/8/13 6:27 Enquiry no:PM 53 Page 1 C

CY CMY

April / May 2015

KZN Industrial & Business News

KZN INDUSTRIAL TECHNOLOGY EXHIBITION PREVIEW

KZN Industrial Technology Exhibition 2015 Overview T his year will see the 16th instalment of the highly popular KwaZulu-Natal Industrial Technology Exhibition (KITE), which brings together the province’s leading industrial manufacturers and retailers in one arena. The industrial trade show, which runs at the Durban Exhibition Centre from 9 to 12 June, is a biennual event that provides local and international businesses with a platform to showcase their products and services while networking with industry peers. Established in 1984, KITE has become a key component in the industry’s exhibition calendar, which allows exhibitors the opportunity to engage directly with a serious buying audience, while visitors are exposed to the best industrial technologies on the market. “We expect this to be the biggest KITE since its inception,” said Managing Director for Specialised Exhibitions, Gary Corin. “In 2013 we saw more than 5 000 people coming through the doors, looking to learn about the latest trends in the technological world. Really no business can afford to miss out on such a unique opportunity for direct marketing.” In validation of KITE’s quality profile, the event has received the support of SAIMechE (The South African Institute of Mechanical Engineering) and the Durban Chamber of Commerce and Industry, both of which have praised KITE for providing local businesses with innovative product solutions. And for the first time at KITE, the

University of KwaZulu-Natal (UKZN) will feature its revolutionary car of the future; Apalis. A product of the UKZN Solar Car Project, Apalis is one of the university’s first solar car designs that currently holds all the South African records for the Challenger Class. Visitors to this year’s KITE will be able to view the car and learn about the impressive engineering behind the solar vehicle. The event organisers are constantly looking for ways to enhance the KITE experience for visitors and the introduction of informative seminars in 2013 proved hugely successful. This year, visitors can look forward to a host of interesting talks by leaders in the industrial field, free of charge.

Topics will include “Trade and Investment Opportunities in KZN”, “Current and Future Trends in Automation” and “A Sustainable Road to Power Efficiency”, among others. KITE has also introduced the user-friendly mobile website which provides consumers – either visitors or exhibitors - with all the information they could possibly need about the four-day trade show. The KZN Industrial Technology Exhibition is, once again, expected to attract numerous high-profile visitors from across the industrial fields. The previous installment of KITE saw more than 5 000 visitors from South Africa’s industrial technology sector including senior decisionmakers, directors, managers, owners, contractors, engineers, regional government personnel, municipalities and planners. This year will showcase a range of industrial technologies including robotics, chemical and plastic technologies, electrical and electronic technologies, engineering supplies, information and communication technologies, logistics and supply chain management, mechanical and materials handling technologies, automation and electronics, safety, health and environmental technologies. Keep informed about the event on Twitter (@KZNIndustrial), the Facebook page (KZN Industrial Technology Expo), on the Linked In group (KwaZulu-Natal Industrial Technology) and on the official website (www.kznindustrial.co.za). Enquiry no: 55

Electronic logbooks improve operations

92_FuturePac_fcp.indd 1

8/30/10 12:50:50 PM

apturing log entries electronically minimises shift handover risk, improves task management, and facilitates collaboration. Emerson Process Management’s Logbooks enables operators to electronically document activity records to streamline shift changes, drive operator action, and accelerate decisionmaking. A consistent approach to operator logs supports safety improvement efforts as well as audits and corrective action processes. Shift handover can be a risky time for a plant; poor communication can quickly result in process upsets. Logbooks deliver a shift change dashboard that includes a shift summary and detailed information on assigned tasks. Operators can identify priorities

for the new shift and access documentation of events from the previous shift, ensuring quality, safety, and throughput are protected. The consolidated graphical view makes it easy to provide complete, accurate information to customers and auditors. Automating task management ensures work is not overlooked or incomplete. With the ability to schedule tasks now, later, or on a recurring basis, management can be confident that critical tasks are prioritized and important – but non-urgent – tasks like training, reviews, and routine

maintenance are completed and documented. Tasks are visible on the shift dashboard, so operators can easily determine criticality and plan work. Information in paper logbooks is often hard to find. By moving to electronic logbooks, operators can establish an online knowledge base to speed up problem-solving and decision-making. Not only can operators search on text within the log entry, but they can also search on category, date/time span, related equipment, and a number of Enquiry no: 56 other attributes.

April / May 2015

KZN Industrial & Business News

kzn industrial & technology exhibition PREVIEW

BBBEE deal with NEF produces retail star

ngen’s enterprise development partnership with the National Empowerment Fund (NEF) continues to yield great results as the company’s growing numbers of blackowned service stations thrive due to hard work, clever planning and unwavering support from the country’s leading fuel brand. “The Engen-NEF deal was signed in 2009 to provide affordable loans to black entrepreneurs, providing the necessary capital to purchase service stations,” says Tasneem SulaimanBray, GM of Engen Corporate Affairs. In an environment where access to participation in the Retail Fuels industry could require significant capital investment, the NEF deal seeks to provide support to these HDSA entrepreneurs who may be experiencing

financial barriers to entry into this market. “The aim is to grow Engen’s ratio of black-owned service stations, in support of the country’s BroadBased Black Economic Empowerment [BBBEE] Codes. Since then, we have attained 50% BBBEE ownership across our network of over 1 000 sites.” Engen believes business and financial support to deserving black entrepreneurs is the best way to increase equal participation in the mainstream economy. “It is our responsibility as a good corporate citizen to play a part in helping the country towards achieving a more integrated economy,” said Dumisani Bengu, Retail Business Manager. David Makwakwa has grown his service station investments from an

average, high-potential sites into a success stories that will inspire other emerging businessmen and women. David and Engen go back four years. In 2011 he took a seven-year loan with the NEF to buy Mohlakeng Convenience Centre in Randfontein – under caretakership at the time. During the subsequent years he grew the site’s volume throughput by 60%, and sensibly ploughed every bit of profit back into servicing the loan. As a result, he expects to pay it off in 2016 – a year ahead of term. David says that a starting volume potential of at least 300 kl per month is necessary to do viable business. “If I can grow it to 400 000 litres it’ll be a very good business,” he says. To do that, he has partnered with other businesses in the township to attract and retain customers, for example catering to funeral processions and rewarding the traffic department for its loyal business. As the only service station in the township, David has been fortunate in not having to share volumes with other businesses. With a background in retail (he has worked as a store manager at Woolworths and a regional manager at Shell), he understands the delicate balance between low margins and high volumes. “If the business in the area is not above 400 000 litres, you cannot share it,” he cautions. Enquiry no: 57

We got your number

lapit is the first physical counter to connect with all major social media platforms. Inspired by the iconic 1960s split-flap design, Flapit is not only easy to use and fun to watch, but also a powerful, interactive marketing tool. Flapit was first released in London at the end of last year and became an instant success. From February this year, Flapit is available to the South African market. With nearly two thirds* of customers saying they are more likely to trust a business with a social media following over a business without one, Flapit allows brands to show off social metrics (such as likes, followers and check-ins) and encourage customer engagement, helping bridge the gap between online and offline environments. With six alpha-numeric splitflaps, Flapit can display metrics up to 999,999 alongside pre-installed logos for one of eleven leading online platforms. When not showing a logo, the counter can display metrics of up to 9,999,999. Flapit is designed for business and can be placed anywhere: in a store

window, on display at your agency, or on the wall of your restaurant or hotel. It’s easy to customise, allowing brands to experiment with Flapit as they see fit. For example, retailers could use the counter to display the price of a specific promotion or item, or advertise a discount if their followers reach a certain figure during the day. Similarly, a hotel reception might use it to display their Facebook star rating, but also occasionally show the time or a custom welcome message

Three switches in the space usually reserved for one?

Absolutely.

to guests. Finally, agencies and offices can use the Flapit API to display the figures most relevant to them and their business. Maureen Allen, owner of MBA Consulting, a website design and social media marketing & training company, is the sole distributor of Flapit in South Africa. It was at the recent Web Summit conference held in Ireland in November last year that Maureen was introduced to the physical offline social media counter, Flapit, and she quickly identified its huge marketing potential for businesses. “The biggest question that is always raised with us is, ‘How do we get our potential clients to interact with us online?’” explained Allen. “The first time I saw the Flapit Counter I knew that I had found the answer. We are extremely excited to be affiliated with such a revolutionary product and look forward to helping the South African market in building successful online communities.” * Survey of 1,020 UK and US consumers undertaken in September 2014 through Google Insights

Launching variable speed drives into SA

hint is the largest low Voltage manufacturer in China and is now an international player servicing more than 130 countries. Chint Circuit Breakers and Motor Control products have proven their quality and reliability in the South African market and Chint is now launching their VSD range in South Africa. The NVF2 variable speed drive (inverter) is a high performance open-loop vector VSD with a selflearning function that enables accurate and stable motor operation. There are two types in the range which are Constant Torque type and the Fan/Pump type and comply with IEC61800-2 Some of the features of the NVF2 are its high – low fre-

quency torque, Standard RS485 Modbus communication, PID and swing Frequency control, automatic energy saving function, independent air-duct design for good heat dissipation and dust proofing. The units also have a removable keyboard to eliminate on Enquiry no: 59 site tampering.

Anti corrosion distributor in KZN

riggeman recently became the distributor for Corrosion Block and ACF-50 in KZN. This range of anti-corrosion products is a perfect fit for Briggeman’s vision of providing high quality solutions to its customers and the local retail shops and offers these outlets the assurance of sufficient stock in the province. This all-in-one solution, imported from North America, prevents and eliminates corrosion, while lubricating at the same time and is available in sprays, gels and grease. The product is non-conductive, highly

penetrative and easy to apply on all equipment that should withstand corrosion in a humid or salty air/water environment. It is also non-toxic and nonhazardous.

Enquiry no: 60

Enquiry no: 58

ABB offers a space-efficient solution to manually bypass various types of loads: three switches, one single device. The switches are stacked on top of each other, resulting in a smaller footprint. Ranging from 160 to 800 Amperes, ABB’s bypass switches guarantee the performance associated with a single switch, allowing for the use of smaller cabinets. Despite the reduced device footprint, IEC 60947-3 isolation standards are met. For additional product information: www.abb.co.za/lowvoltage ABB South Africa (Pty) Ltd Low Voltage Products and Systems Tel. +27 10 202 5880 E-mail: LP@za.abb.com

kzn industrial & technology exhibition PREVIEW

April / May 2015

KZN Industrial & Business News

HVDC converter station commissioned

BB, has successfully commissioned the refurbished Songo High Voltage Direct Current (HVDC) converter station in Mozambique. The station is a key component in the 1,920 megawatt (MW) HVDC link transmitting electricity from the Cahora Bassa hydro-power plant in Mozambique across a distance of 1,417 kilometers to the South African grid. The HVDC link serves the power utilities Hidroeléctrica De Cahora Bassa (HCB) in Mozambique and Eskom in South Africa. The hydropower plant is located on the Zambezi River in northern Mozambique, a country with a wealth of natural resources and a growing economy. Mozambique has great

potential as an energy exporter with around 12 gigawatts (GW) of hydro capacity that could be developed and the Cahora Bassa plant is already one of the largest generation facilities in the South African power pool. South Africa, where coal-based thermal power is the main source of electricity, has a significant demandsupply gap, so the approximately 2 gigawatts of power supplied from their neighbor to the northeast is critical. For Mozambique, the energy exports represent an important source of income. ABB replaced the existing equipment with new DC converter transformers, smoothing reactors, arresters and measuring equipment. The installation houses the first re-con-

THE CXT CRANE WITH BIG FEATURES

nectable converter transformers to go into operation worldwide. They allow the system to operate at different voltage levels, between 533 and 600 kilovolts (kV), allowing for any future upgrade. ABB previously upgraded the Apollo converter station, at the South African end of the HVDC link, in 2008. “We are pleased that our innovative HVDC solution will bring clean renewable energy from Mozambique to the people of South Africa in a reliable and efficient manner” said Patrick Fragman, head of ABB’s Grid Systems business, a part of the company’s Power Systems division. “This refurbishment boosts power availability and strengthens the transmission infrastructure in the region.” ABB pioneered HVDC transmission technology over 60 years ago

and has built a vast global installed base, having completed about 100 HVDC projects around the world, representing a total installed capacity of more than 120,000 megawatts and accounting for about half of the global installed base. ABB remains

at the forefront of HVDC innovation and is uniquely positioned in the industry with in-house manufacturing capabilities for all key components of HVDC systems, including power semiconductors, converters and high Enquiry no: 61 voltage cables.

A new look at compressed air

ropout, new in this country and available from General Pneumatics Natal, will change the way compressed air is filtered forever. According to Durban Branch Manager, Johan Grobler, Dropout has multiple applications acting not only as a stand-alone water separator or coalescing filter but also providing protection upstream of refrigerant dryers by ( pre ) filtering bulk liquid and other contaminants. Unlike traditional cyclonic separators which rely on constant and stable flows and fail miserably during stop/start processes, Dropout has the ability to maintain its performance levels during start up and reaches optimum performance in a fraction of

a second. W h a t makes this product so different from other compressed air filters is the fact that it is maintenance free and requires no replacement parts, hence no consumables. The Dropout offers an all in one solution, suitable for scalable flow rates and requires no outside power source, which significantly lower life cycle costs. It also has a 5 year war-

ranty which shows the confidence the manufacturer has in its performance. In addition this product is certified by an independent German testing facility to remove 99.9999% of water in Enquiry no: 62 your compressed air.

On a ‘grate’ footing

he choice between fibreglass and steel, and performance versus cost can be bewildering when it comes to installing floor gratings. More often than not, the decision is cost-driven, which can pose a serious threat to safety on site and therefore to the human assets of a company. Dodds Pringle, Managing

Combining Konecranes decades-long experience with feedback from customers, the CXT range has been developed to be adaptable to almost any application. These star performers are super efficient, reliable, safe and quick, enabling improved productivity.

xpo 6 E Ind 5/G1 N KZ d F1 n Sta

KZN branch: 031 914 0059 * 082 301 2389 mark.oconnor@konecranes.com Further branches in Johannesburg, Cape Town, Port Elizabeth, Witbank, Klerksdorp, Maputo, Rustenburg, Richards Bay and Ngodwana

HBPR/K84

www.konecranes.co.za

Director of Vital Engineering, manufacturer of a broad range of floor gratings, stair treads and safety hand rails, is passionate about educating the market about safety on site in relation to the design and installation of floor gratings. The company is the first South African gratings, hand railing and expanded metal manufacturer to obtain an international ISO 9001

design accreditation, and to have held this certification for over 19 years. “In our experience, the safety of the human asset is unfortunately sometimes the last consideration when purchasing floor gratings. The choice of material that people have to walk on should not be driven by cost, but by many other factors, above all safety. There is not enough knowledge in the market surrounding the importance of gratings,” Pringle maintains. Vital Engineering has decided to step into the breach and provide practical advice to industry on the critical issues of safety, quality and design specifications when it comes to the choice of gratings customers should make. One of the initiatives that the company has taken in creating safety awareness is to distribute a CD to customers detailing the correct gratings installation and performance specifications. The CD provides installation guidelines for the customer, and has been used in the construction site context for induction purposes. “For example, there needs to be some education to prepare the market for the transition between steel and fibreglass products, and that it is a design issue. These products are not able to take the same load, but then again, each has their own advantages.” says Pringle. “The risk involved with purchasing gratings according to the lowest price lies in quality and safety specifications not being adhered to,” he emphasises, adding that this can result in other related costs such as Enquiry no: 63 injury on site and downtime.

April / May 2015

KZN Industrial & Business News

kzn industrial & technology exhibition PREVIEW

Door-to-door LPG domestic delivery pilot

hen the lights are out and appliances are down as a result of load shedding, liquid petroleum gas (LPG) serves as the ideal source of energy for lighting, cooking and heating. Domestic consumers now have even quicker access to LPG, as Afrox makes its Handigas LPG range available for door-to-door delivery. Afrox has supplied its tried-andtrusted Handigas LPG range to domestic consumers via retail outlets and other indirect channels for years. The company recently identified the need to add greater value to this large customer base by launching a pilot programme on the West Rand of Gauteng, whereby residential users can order the product online or place orders via the Afrox call centre

and effect payment on delivery via credit or debit card payment, with next day delivery. The ‘Handigas Express Doorto-Door Delivery’ pilot programme was being launched midApril 2015 in order to fill a gap in the market by creating a direct link between Afrox and its residential customer base. “The success of our eShop enables us to facilitate this new initiative, which allows consumers to place online orders at any time during the day or night, in the comfort of their own home. With winter approaching and power supply remaining vulnerable,

the process of order, payment and delivery can be completed within 24 hours, thereby ensuring minimal disruptions at home,” says Afrox business development manager for LPG Gerhard van Wyk. In addition to providing greater convenience to its customer base, a doorto-door domestic delivery service also ensures greater safety, as a secure payment on delivery via

credit or debit card means that all personal details of the client, including physical address and credit card details, are safeguarded. “Our customers are provided with the peace-of-mind that the cylinder has been filled according to the highest levels of safety, as guaranteed by our distinctive red seal on all Afrox Handigas cylinders,” he continues. In the event of an unforeseen delay, van Wyk points out that customers will have access to a dedicated customer support team, both online and telephonically. “To overcome any challenges, service agents will be in regular communication with customers.” The door-to-door delivery initiative is first being launched on a pilot basis to address any unplanned shortcom-

Dedicated range of green energy cables launched

elukabel, have once again shown their commitment to green energy with the introduction of a complete range of green energy cables. Helukabel’s Green Line range for photovoltaic applications and Heluwind aluminium wind energy cables compliment the company’s already well established range of purpose designed renewable energy cabling solutions. More than merely being suitable, the Helukabel range is actually designed and engineered to overcome challenges associated with this type of application. The Heluwind WK Powerline Aluminium, for example, is a new generation power cable built to reduce the overall cost of installations due to its light weight which paves the way for less supporting infrastructure

overhead as well as reducing the initial purchase price. In addition the aluminium cable does not have an aftermarket value in scrap which reduces the chances of theft in the typically remote areas where the plants are situated. With a fixed installation temp range of -40°C to +105°C and able to handle voltages 0.6-3kV and test voltage of 50Hz 2500V or 9kV the cables are able to deal with nearly any application. The cable is also treated to be UV, heat and oil resistant and can be buried direct in the soil if required, while also being fully recyclable at the end of its lifespan. “Perhaps the most important feature of the cable is its flexibility and light weight which makes it easy to work with on site. This cable is also available in Halogen free

versions (LSZH). With flexibility that allows it to take sharp turns the cable can be run in comparatively more compact environments and its resistance to chemicals, flames and other environmental factors means that it can be used trouble-free in harsh outdoor environments,” says Doug Gunnewegh, managing director of Helukabel South Africa. Similarly, the range of Green Line Solarflex cables are purpose designed for photovoltaic applications from the photo cell to the grid. A broad range of cabling is available in similarly heat, chemical and environmental resistant application for power transmission, plant cabling and even data monitoring of the plant.

Reliable, flexible and precise pressure control valves

EMÜ pressure control valves are manuG factured from plastic, require little maintenance and allow flexibility of use, while

providing optimal pressures in the most varied of process plants. Pressure control valves control the upper pressure limits, lower the pressure or balance out pressure fluctuations. Three versions are available depending on the operation required. The valves can be obtained in the nominal sizes of DN 10 to DN 100. The desired pressures can be conveniently adjusted according to requirements using a set screw. Excellent flow rate values are guaranteed by the flow-efficient design of the valve bodies, which have minimal deadleg. The pressure control valves can be installed regardless of position and no auxiliary power is required for operating the equipment. Hermetic separation of the actuator from the medium ensures

long service life and operational safety. All media wetted parts are manufactured from high-grade plastic and can withstand even corrosive media. Enquiry no: 66

Enquiry no: 65

ings and streamline efficiency before a national rollout. “It is important to run the pilot to tweak any glitches and to get a better understanding of customer requirements and our capabilities. Afrox is proactive in satisfying customer needs, and this initiative is clear proof of this.” Van Wyk believes that the door-todoor domestic delivery pilot initiative will assist Afrox in building its brand and improving customer communication and service. “When we are fully satisfied with the outcome of the initiative, we will officially roll it out across major urban areas in South Africa, thereby adding greater value in the supply chain nationwide,” he concludes. Enquiry no: 64

kzn industrial & technology exhibition PREVIEW

April / May 2015

KZN Industrial & Business News

New metered, switched and managed rack power distribution units

ower management company Eaton has added new Metered Outlet, Switched and Managed models to its award-winning range of rack power distribution units (PDUs) available in Europe, the Middle East and Africa (EMEA). As well as reliable and flexible power distribution, the latest models include new features that provide greater control at equipment level, enabling IT professionals to accurately monitor and control the power consumption of their IT equipment. “These new models are the latest additions to our third generation of rack-based power distribution units, also known as enclosure power distribution units or ePDUs,” said Stefan Coote, product manager, Eaton EMEA. “They offer customers the ability to optimise power usage, control

costs and save time more effectively than ever before.” As well as metering and switching of individual outlets, users can now group outlets together by pieces of IT equipment so that they can meter

and switch equipment with multiple inputs over A and B feeds. This means they can get a clearer view of the power usage of their equipment together with the capacity available within their data centre and can save time by controlling certain operations, such as remote re-booting and scheduled shutdowns, more easily. Eaton’s new Metered Outlet ePDUs allow energy usage of IT equipment to be monitored locally and remotely, making it easier to determine where energy savings can be made. In addi-

tion, since the meters are of billing grade accuracy, the readings can be used by in-house data centre operators to apportion costs between company departments and by co-location data centre operators to charge customers for energy usage. The new Switched ePDUs incorporate metering and also allow power to individual servers to be turned on and off remotely. This is an important aid to efficiency, as servers that are not currently needed can easily be turned off, and non-essential equipment can be scheduled to shut down at times when it is not needed. The new Managed ePDUs offer a combination of the Metered Outlet and Switched facilities. They provide independent power metering and switching for each individual output or piece of IT equipment. Detailed information about power usage is a valuable tool for increasing efficiency, and for reducing downtime, as it aids rapid Enquiry no: 67 fault location.

Star performer C ompact and strong, the intelligent Konecranes CXT hoist concept combines space efficiency with high reliability and promises a long service life. The CXT crane features an especially compact and robust design — equipped with extremely low headroom and small-end approaches — suitable for almost every application. Furthermore, thanks to its advanced technology and innovative features, the CXT crane can be tailored to suit the different needs of customers. Standard CXT cranes can be implemented with single-girder or double-girder construction, a fixed single-girder system (monorail), or with under-running construction. CXT trolley models are available for single girder cranes with low headroom (up to 12.5 tons) or normal headroom (up to 40 tons), as well as for double girder trolleys (up to 80 tons). With different trolley configurations, the most common one is with two or even three trolleys on the same crane, CXT wire rope hoist cranes maximize the lifting height and easily fit into different building types. Konecranes CXT cranes are indispensable in an assembly workshop or industrial plant. With the latest technology for improved

load accuracy, versatility, and ease of use, the CXT crane is the industry leader in medium-heavy indoor cranes. Production facilities have many critical operations that need to be under constant control to be successful: materials coming in, parts being moved around, and finished products going out. One of those operations is, for example, material handling with cranes. Cranes and employees make up a combination that must operate as smoothly, as safely, and as fast as possible. Based on extensive experience, and backed by a thorough understanding of a customer’s processes, Konecranes developed Smart Features: softwarebased intelligence that saves time and increases the productivity and safety of the crane in the specified application. Depending on the customer needs, CXT cranes can be equipped with standard features and with Smart Features. With the Smart Features developed by Konecranes, the work cycle is substantially shorter. An experienced operator can operate any crane fast, and almost anybody can operate an intelligent crane fast and precisely. The intelligent assisting features help to make almost anyone a good crane Enquiry no: 68 operator.

Tracing your assets

raceability Solutions is the first African company specialising in the latest international technological advancements in marking, identification and brand protection solutions. An extensive range of products ensures manufacturers across most industries to ensure accountability, control quality, provide security, protect consumers, track and trace products through the distribution chain in real time, protect against fake or counterfeit branding, mark and identify products using a wide range of marking solutions, tag or label items that cannot be permanent marked and allows for the use of software for the track and trace of products. Some of the more recent additions to Traceability Solutions comprehensive product range include KBA-Metronic Industrial Inkjet Marking Systems with specialized inks, market leading Dual Head Lasers, CodeStream and Pelta covert codes. CIJ (Continuous Inkjet) marking systems are the most cost effective solutions available in the packaging, food processing, FMCG, automotive and pharmaceutical industries, to name a few. These IP65 rated KBAMetronic systems have the lowest maintenance costs and boast the lowest cost per print in the industry. They are capable of printing specialized inks ranging from UV to pigmented inks with acetone, MEK or ethanol bases. The Telesis Dual Head 100 Watt Fiber Laser is the latest innovation in laser marking. Now manufacturers are able to mark their products quicker than ever

before due to the higher marking speed and a much larger marking window. These high powered lasers also allow for improved marking depths for harder materials, thereby ensuring a better quality mark. CodeStream is a new revolution for on demand marking of packaging. It offers a reliable, quick alternative for marking of products with a low wattage CO² laser. This solution is a translucent, water-based laser markable coating that is applied directly to external packaging. A high quality mark is created when exposed to the beam of a low powered laser. It is no longer necessary to print labels off line. Any box, any size, any mark, this is the best solution for on-line packaging identification. The Pelta solution is an exciting innovation and a first to Africa, which allows manufacturers the ability to protect their brands against counterfeiting. The Pelta 2D solution provides this protection by adding a second covert layer of information to a 2D code that is encrypted and secure. This second layer of information cannot be copied and ensures that law enforcement, brand managers and even consumers are able to differentiate between the genuine and Enquiry no: 69 fake product.

April / May 2015

KZN Industrial & Business News

kzn industrial & technology exhibition PREVIEW

Exports buoy local pump manufacturer

xports of highly advanced pumps for the petrochemical and hazardous materials industries has buoyed local manufacturer KSB Pumps and Valves in the face of somewhat suppressed sales in traditional southern African markets. With the local economy feeling the pinch of unstable world markets made worse by mining industry strikes and lower commodity prices, the growing export order book for locally developed and manufactured magnetic drive pumps is a welcome boost for the local manufacturing industry. The advanced home-grown hermetically sealed RPHmdp API685 magnetic-drive pumps were originally developed for Sasol Secunda

more than a decade ago to simplify the operation and maintenance of the company’s many pumps in hazardous environments. With a solid track record at Sasol, other hazardous materials plants around the world are currently scrambling to switch to KSB’s RPHmdp “API682 Plan 53” that completely excludes materials being pumped from the drive-end and making for a safer less complex pump environment. According to KSB Pumps and Valves Product manager for API and multi-stage pumps, Jan van Vuuren, the success of the new type of pump is its intrinsic safety and comparatively more simple construction and setup. The old Plan 53-type pumps require addi-

tional hydraulic systems and pipes etc to be installed in order to seal the fluid line and prevent leaks; whereas RPHmdp pumps are standalone and do not require any other sealing systems. This has led to companies like PCK Schwedt Refinery (one of the biggest key supply refineries in the world), Petrobras refinery in Brazil, Ancap refinery in Uruguay and chemical plant BASF Lemongras in Malaysia placing orders for the KSB pumps. “Many more enquiries are currently being handled and looking at the amount of interest this year and the amount of quotes that we are working-on, it is safe to say that we will be exporting many more pumps in future. “Our magnetic drive pumps

are being recognised and are in demand in flammable, aggressive chemical and explosive industries. Tightening legislation in Europe and the rest of the world has also become far stricter and our solution makes it easier to comply with legislation. “So far there are quotes for more than 100 pumps in industries working with anything from hot oils to propane, liquid gas, petroleum and by products as well as refining chemicals etc.” “We are also receiving enquiries about our pumps from companies handling Avgas, Ethanol and any number of other dangerous, toxic, flammable or hazardous materials,” says Jan. Enquiry no: 70

Wide range of spray systems to be showcased

onitor Engineering (Pty) Ltd Johannesburg founded in 1943 and the Sole Agent for Spraying Systems Co. USA , the World’s leading supplier of spray nozzles, spraying systems and spray solutions in Southern Africa, will be exhibiting at the KZN Industrial show 9-12 June. The company will be show casing their wide range of genuine Spraying Systems Co standard spray nozzles and automated spray systems for: • Cleaning ,cooling & washing Conveyors, cans, bottles & general plant clean up • Drying / Blow-off - Cans, bottles, packages • Lubricating - Conveyors , die lubrication • Tank-Cleaning - Cleaning, rinsing & sanitizing tanks up to 30m diameter • Coating Applications - Spraying eggs, Butter, Sugar, Chocolate, Flavours & Colours

• Spray Drying - Coffee, Tea, Milk, Sauces & Spices • Paper – shower headers, shower disc’s, NeedlJet, and Trimsquirt nozzles • Pollution control – Silicone Carbide FGD nozzles, wet scrubber, and gas cooling nozzles and systems, dust suppression systems. • Automotive nozzles – for paint plants, tank mixing eductors, Windjet air nozzles and humidification nozzles • Fire Protection – UL certified nozzles for foam, deluge and water mist. • New products of interest will include portable misting/ sanitizing system, a Mini heated spray system, and custom spray injectors. Monitor Engineering has 10 manufacturing facilities around the world and sales offices in more than 85 countries. The head office is based in Johannesburg, with satellite offices in

Cape Town and Durban. A fully equipped spray laboratory in Johannesburg is available to conduct spray tests on various liquids, and offers facilities to do tank wash demos, and blower/ air knife tests. Spraying Systems Co’s, sole focus is on spray technology – nozzles, systems, automated systems, custom fabricated components such as lances and research/testing services comprise the 75 year-old companies offerings. Sales engineers are experts in optimizing operations involving spraying and other services include free plant audits and maintenance training. Enquiry no: 71

Understanding your needs is our business

IS Engineering and Industrial Supplies have two of the largest industrial supply stores in KZN. Established on 50/54 Balfour Road, Jacobs on the 2 November 1987 by brothers Celes and Gino Da Silva, the business had humble beginnings, as the first industrial retailers stocking fasteners, tools and consumables. In December 2007, the brothers, together with Rajen Gounden, opened a second store in Pinetown. This store has grown rapidly under Rajens’ control and is now situated on 145 Crompton Street. EIS pride themselves on service with a large in-store sales team and a delivery fleet of over 25 vehicles. Carrying over 16 000 line items ranging from cutting tools to welding equipment, bolts and nuts, abrasives, adhesives, paint, chemicals, pneumatic fittings, plumbing, electrical, as well as EIS’s news tool boutique with the largest range of professional hand tools under one roof. EIS was appointed Jonnesway agents approximately 10 years ago, with great success. Jonnesway have been market leaders in the professional tool industry for over 30 years, with a distribution base of over 100 countries worldwide. In South Africa Jonnesway is presently the largest tool range under one brand, and promises quality to satisfy professional market demands. Jonnesway tools meet strict international standards, many surpassing requirements set by DIN and ANSI. In 2014 EIS Engineering and Industrial Supplies became the official KZN agent for Blaser. Blaser Swisslube metal cutting fluids offer the user high economic efficiency due to increased cutting tool life, better surface finishes, long sump life of the emulsions, safety for machine operators and an environment enabling the coolant to become a Liquid Tool. Customers are able to discover great benefits both financially, and through production speed. With the overwhelming satisfaction from

current customers using Blaser, the company knows that this relationship will grow

from

strength

strength. Enquiry no: 72

kzn industrial & technology exhibition PREVIEW

April / May 2015

KZN Industrial & Business News

Increasing SA’s mobile shelving capabilities E rgonomic and efficient workspaces continue to enhance productivity in office, commercial, administrative and industrial environments, with mobile shelving forming a primary part of this paradigm. 2015 will see APC Storage Solutions SA increase its support of the European-manufactured Movibloc bulk filing system, introducing a faster, more efficient installation service of tailored storage solutions with enhanced aesthetic and functional possibilities. The Movibloc is a robust, versatile bulk filing system that can be customised to the unique requirements of each storage application. By eliminating the need for dedicated static access aisles, it significantly increases space available for item storage through a mobile base system. This mobile base system opens individual shelving lanes only as and when required, and can be, according to the weights of each shelf, configured for electric, manual and manual mechanical access.

In addition to increasing storage densities with a high degree of organisational order and neatness, Movibloc offers a high level of protection from dust contamination through highquality seals located on the front, top, side and back of each opening. The system can be configured to accommodate up to eight bays deep, offering significantly larger storage potential than other bulk filing solutions on the market. The shelving bays can be configured to standard widths of 750 mm, 1 000 mm and 1 250 mm; depths of 300 mm, 400 mm, 500 mm, 600 mm and 1 000 mm; and heights of between 1 000 mm and 2 500 mm, as determined by customer storage requirements. Movibloc has diverse application possibilities, and with the increasing costs of prime space rentals, is being utilised in the storage of a variety of different goods. As part of its enhanced support of the Movibloc , APC has established a dedicated

Simplicity with service unit combinations

f maximum productivity is your goal, Festo has the right solution for you. Festo’s engineers are dedicated to developing convenient and applicable products. This means that they can offer standalone components, combination units or you can make up your own unique configuration depending on your requirements. Whether you are looking for a sophisticated system solution or a basic alternative the MS range can meet all of your needs. These units offer virtually limitless application in air preparation, and with sizes MS4 to MS12 it means that you can get any combination ranging from port sizes 1/8 “to 2”. After you have configured your combination unit using Festo’s intuitive software you can trust Festo to do the rest for you.

A uniquely designed combination unit will be assembled, tested and delivered to you as a completed assembly, ready to mount to your machine. Being part of Festo’s modular series, all functions are combined in one product series: pressure regulators, on/off and soft-start valves, filters, pressure and flow rate sensors, dryers, sensors and lubricators, to name but a few. The combination units can be tailored to specific needs and allow a suitable solution to be easily assembled for every task. For example, the integrated pressure unit makes the ideal combination for process monitoring and high process reliability for machine builders and OEMs. Quick and easy to operate, the MS series offers a complete solution for comEnquiry no: 74 pressed air preparation.

Movibloc bulk filing showroom in which it will showcase the various configurations, sizes, locking and rail mechanisms, new veneered finishes and accessories available to its African customers. In addition to the conventional melamine finishes of the Movibloc, APC has partnered with a local supplier of wooden veneers to provide an array of additional finishes, including beach, maple, oak and cherry wood, in order to provide a more attractive shelving system that is accurately matched to the aesthetics of the surrounding furniture. APC also offer unique painted steel finishes. The system can be installed along three different base options to best suit customer requirements: a top-mounted floor rail; an

2015/04/20 11:31 AM

years. Through accruing large stock of the Movibloc, APC Storage Solutions SA will be able to deliver far shorter lead times for installations.

Enquiry no: 73

Drip and contamination free sampling

egular sampling is essential for controlling production processes in the manufacturing process. Since the samples have to be taken directly from the production flow, it often means disturbing a usually closed system. Contamination of the production facility or accidental release of toxic or corrosive material into the atmosphere thus present a potential hazard. On the other hand, there are also dangers for the operators from both high or low process temperatures and machine pressure. Therefore, it is preferable to eliminate the potential for both operator error and incorrect switching during the design stage. There need to be as many options as there are production sites as some will only need a standard gate valve with an off-the-shelf bucket to take a sample whereas other sites require heatable high pressure valves with flushing and safety devices. It’s time to change the way of registering your visitors, cleaners, contractors or anyone who enters your premises. Taggit has a new and exciting product that is setting the standard for Visitor Registration using an iPad and the Cloud. This customisable App gives you all the information you require and more to ensure accurate and efficient management of your visitors. Not only will it eliminate the need for sign-in books, but will also save you time and money. Now you can capture photos and signatures of your visitors and

72752_APC_Advert_KZN Business and Industrial News.indd 1

embedded rail; and a mobile base. The mobile base does not feature any mechanical fastening to the floor, but is rather kept in place through the weight of the shelving system installed upon it. This option is thus ideal for less permanent applications. The cataphoretic coatings applied to the Movibloc shelving uprights also distinguish the APC product from its competitors, and provide a maximum degree of resistance to corrosive environmental forces for a rated period of over 50

Using sampling valves and systems based on a plug valve construction sample this sampling process becomes safer and more precise. The valves offer the same advantages as the plug valve principle. These valves are free of cavities as a standard because a PTFE sleeve encircles the whole plug, preventing trapped residue which ensures no contamination of the sample. Media likely to crystallize does not affect operation either. Furthermore, this allows for the use of piggable valves. The compact nature of the this construction allows for great space saving, even allowing for vertical or horizontal mounting. DIN EN and ASME designs can be used as a standard up until PN40/class 300 and partially even for higher pressure rates.

Enquiry no: 75

select the specific fields of information that you need on each one in a cost effective manner. Unique features of the Taggit Sawubona include the fact that fields can be configured to record only the information you need on each visitor, an opportunity to configure the type of visit and an ability to search the database by any given field. In case of a building evacuation all you need to do is press the emergency evacuation button to ensure all visitors are present and Enquiry no: 76 accounted for.

April / May 2015

KZN Industrial & Business News

COMPANY & PRODUCT NEWS

ressure Die Castings (Pty) Ltd (PDC) is pleased to announce that Wispeco Holdings – Group of Companies have agreed to purchase a majority shareholding in the company and the sale of the shares will be effective from the 1st July. 2015. Wispeco Holdings (Pty) Ltd – Group of Companies have invested in many operations in South Africa. PDC is an innovative supplier of brass, aluminium and zinc castings to the South African and international markets. As a specialist die caster, which has been in business since 1952, they currently Hermann Rolfes, MD of Wispeco Holdings and Mike Wolhuter, MD of PDC

pmb company grows from agreement manufacture more than 100 different components for a number of diverse industries, the primary ones being: the building hardware industry, the fire sprinklers industry, the electrification/powerline sub-assemblies industry, the automotive sub-assemblies industry, the plumbing/geyser components industry, and the electrical illumination industry. More than fifty percent of production is exported.

SA engineer selected for finals of first Africa Prize

our of Africa’s most promising inventions have made it to the finals of the first Africa Prize for Engineering Innovation. These inventions include software from Kenya which allows users to swap airtime between carriers or for cash. A fence-mounted warning system from South Africa prevents stock theft and poaching. A Tanzanian innovator designs bespoke Nanofilters for communities

to get cheap, clean drinking water, and a precision fertiliser applicator from Zambia helps small-scale farmers work faster and more efficiently. Following an open, competitive, application process which saw entries from 15 countries in sub-Saharan Africa, 12 African entrepreneurs were chosen to receive a package of six months of business training and mentoring from the Academy. The four finalists showing the great-

est promise have now been chosen, and are in with a chance to become the overall winner. One of these four engineering innovations from sub-Saharan Africa will win £25,000 when the first Africa Prize winner is announced in Cape Town on 1 June, with £10,000 for each runner-up. All four finalists must present their innovations to judges at the ceremony before a winner is selected.

Precise fence security alarm system

ours after visiting a farmer friend in South Africa, 43-year-old electronic engineer Ernst Pretorius (pictured) had finished his first design of the Fencesitter. Years later, his innovation has been patented and he is a finalist in the inaugural Africa Prize for Engineering Innovation. Mounted to the wiring posts of a fence, a Draadsitter – which means ‘fence sitter’ in Afrikaans – detects tampering on fences up to 800 metres long. Electric fences are expensive in maintenance and construction, but Draadsitter is both affordable and reliable. Fences can’t be tampered with, fence posts taken down, or Draadsitter devices moved without raising the alarm. Up to 9999 units can be connected in a network, and a thermometer warns of fires. “There’s a big need for the device in combating rhino poaching,” says Pretorius, “and protecting wildlife and the livestock of small farmers.” After six months of training through the Africa Prize mentoring programme, Pretorius says that he’s had to rethink many naïve misconceptions, and grow both his business plan and the actual innovation. “Not only have we combined all the functions into a single, repackaged aluminium unit, but the Africa Prize process made me think to add functions I had never even thought of,” he says. “I will always be grateful to the Academy for the knowledge I have gained through the Africa Prize.” The Draadsitter works off batteries that

last up to three years. It isn’t affected by harsh weather or set-off by the sound or flash of thunder and lightning, and has now been tested on fences with up to 22 rows of wiring. Over the last six months, Pretorius’ innovation has attracted interest from game famers, conservationists and companies across Africa.

The product is now in pre-production phase, and should begin rolling out by mid-2015. As for commercial viability, Pretorius is excited, but has learnt from his mentors to be careful. “The importance of a wellplanned business model was a big lesson, as well as the risks of getting investors involved from very early on. I’ve learnt invaluable tools with which to grow my business, to reach as many people as possible. From here, we’re only going to grow stronger.”

Enquiry no: 78

HIGH IMPACT TRAFFIC DOORS

GENERAL PURPOSE STRIP CURTAINS WELDING AND SAFETY SCREENS HIGH SPEED ROLL UP AND FOLD UP DOORS

Do you have an Enquiry? Coralynne & Associates +27 (011) 849 3142

All articles end with an enquiry service number. Readers are encouraged to complete the form on page 39 should further information and contact details be required.

A network of agents throughout South Africa ensures excellent technical and installation support, and quick delivery times. 011 452-8723 021 551-5076 KWAZULU-NATAL: 0 8 6 1 0 3 3 3 0 3 PORT ELIZABETH: 041 487-2525 www.apexstrip.co.za JOHANNESBURG: CAPE TOWN:

They have built the company customer by customer. Their approach being to start from a customer’s need exploring various design options until the best process solution is identified. This approach is valued by customers who are then confident that the process designed will best meet their requirements. The company was awarded Business of the Year

in the manufacturing sector by the Pietermaritzburg Chamber of Commerce in 2014. The new shareholders believe in the PDC business model and have no intentions of making any major changes. The current directors (Mike Wolhuter, Lance Deysel and Graham Smith) will continue to lead the PDC team. Enquiry no: 77

COMPANY & PRODUCT NEWS

April / May 2015

KZN Industrial & Business News

Call for aggregate standardisation

ggregate grading specifications are being reviewed by representative bodies in order to move the construction industry in Southern Africa towards tighter specifications that can be uniformly adopted by all sectors. At the helm of the review process is the Aggregate and Sand Producers Association of Southern Africa (Aspasa) which is seeking a common grading system to be used across the board when ordering or specifying aggregates for any purposes. At present buyers can quote either SANS, or the dated TMH or other specifications when ordering materials leading to some confusion among suppliers and users alike.

“We have been approached by the country’s major users of aggregates including roads agencies, metropolitan and smaller municipalities, as well as major consulting engineering firms to move the industry towards a common standard. Aggregates make up by far the largest component of materials used (by volume) for any standard-type of construction project. It is used to make concrete, build paved roads and to stabiles ground etc. “But different professions have adopted their own standards and this leads to problems wherever projects overlap or where responsibility for projects is shared among companies who use different standards. “ “In other instances it may dis-

advantage suppliers who produce products in accordance with opposing standards and have equipment geared to producing aggregate products to these standards. In the past aggregate suppliers have supplied aggregates to a certain specification yet their products have been rejected at great cost and we want to avoid this where possible,” says Nico Pienaar, director of Aspasa. Speaking at a specially convened workshop of Aspasa, civil engineer Jacques Smith of GoConsult says that formalization is required and that appropriate tests and training needs to be developed to ensure these can be accepted and implemented across the board. “Sampling methods need to be agreed upon and best practice should dictate that all sampling be done in collaboration between the supplier and parties responsible for specifying the materials. With the right processes and procedures in

place it becomes easier to comply with clients requirements and also to keep record of what was supplied.” Pienaar says laboratories will also have a role to play and will need to work according to strict criteria laid out in the specifications to test materials. The adoption of uniform standards is the only surefire way of ensuring consistent quality of materials are produced to meet increasingly stringent requirements for building materials. The association is there-

fore investigating the use of a neutral professional laboratory that will be used in the event of disputes arising to ensure fairness. “We therefore urge all professional bodies in all industries including consulting engineers, civil engineering contractors, civil engineers, architects and specifiers to make their voices heard and to support Aspasa in its attempts to bring about constant improvement in the supply of aggreEnquiry no: 79 gates,” he concludes.

More uplifting magic

oscor Hi-Reach, the official distributor of Genie’s extensive and well-known range of equipment in Southern Africa, rises to new heights with the launch of four new Genie lifting options. “Customers are spoilt for choice with this line-up of two articulated boom lifts and two scissor lifts. With distinctive features that meet a variety of indoor and outdoor lifting applications, these machines are a game changer, particularly for the construction industry.” Says George Landsberg, Managing Director of Goscor Hi-Reach. “The GS-4069 Series is undoubtedly one of the most exciting of the new machines,” continues Landsberg. “Whilst not entirely new, with battery operated and rough terrain units introduced to the market approximately two years ago, this latest development from Genie delivers all the benefits of hybrid technology in a unique bi-energy version.” Equally at home indoors and outdoors, the Genie GS-4069 BE is the textbook first-on-site-last-off-site solution for the construction industry. Under diesel power the Genie GS-4069 will go about its duties during ground-breaking and structural work. Once the building is enclosed,

a simple flick of the switch to battery power and the machine is ready to perform its indoor duties ensuring a safe, comfortable, no-noise, emission-free working environment. Landsberg points out that the extreme flexibility of this two-in-one unit makes it a highly convenient and affordable rental option as both outdoor and indoor duties can be performed by one machine. The working height of just under 14m of the battery operated GS-4047, the next offering in Goscor Hi-Reach’s new products, makes it unique

amongst scissor lifts. Produced in the UK, the unit weighs just over 3 tons and has a lifting capacity of 350kg in the basket. According to Landsberg, the GS-4047 has been available to the local market for some 18 months but the latest offering is designed to USA ANSI specifications. Goscor Hi-Reach’s two new articulated boom lift offerings from Genie include the rough terrain diesel driven Z-62/40 and the light-weight battery operated Z-33/18. The improved design of the diesel machine which replaces the previous generation Z-60/34, provides better accessibility. The working height has been extended by an additional 70cm to 20.87m while the outreach has been substantially improved by an additional 2m to a maximum of 12.47m. With the added benefits of zero tail swing for easy manoeuvrability in confined spaces and 4-wheel drive for easy negotiation of rough uneven terrain, the Z-62/40 will improve productivity by getting the job done quickly, safely and effectively, making it the perfect lifting solution on construction sites. The four new Genies are also available as rental options from specialist rental company Goscor Access Enquiry no: 80 Rental

Bursary scheme sees local student become CA

former Umlazi resident who was schooled in Wentworth, has realised his dream to become a Chartered Accountant - the first in his family - after receiving a bursary from the Durban office of BDO, an international audit, tax and advisory firm. Following several years of difficult studying, Sanele Nkosi (pictured) (25) has aspirations to reach the highest level in his chosen profession, something that appeared a distant dream just a few years ago but is now an achievable goal. “It has been a long journey with many obstacles along the way, but with the support of the BDO family, I have managed to overcome them,” says Sanele. “The hardest challenge I faced was pursuing my Post Graduate Diploma in Accounting. I had to repeat it twice and eventually made it on the third attempt. This motivated me to work even harder, and I am sure this tough experience helped me pass the Board exams, which many feel is the hardest test, on my first attempt.” He obtained his Bachelor of Commerce in Accounting at UKZN’s Westville campus and completed his Post Graduate Diploma in Accounting through UNISA in 2013. He started his articles at BDO’s Durban office in 2012 and, after successfully writing his Board exams, earned the right to put the initials CA (SA) after his name in February this year. Michelle Cronje, Regional HR Manager and National Equity Manager for BDO, said that Sanele was one of three Durban bursary students currently doing their articles. Enquiry no: 81

April / May 2015

COMPANY & PRODUCT NEWS

KZN Industrial & Business News

Preventing soil erosion after pipeline construction

uring design of the Western Aqueduct project in the Durban area, Naidu Consulting approached Kaytech regarding soil erosion protection for the many steep gradients and delicate grasslands through which Phase Two of the pipeline would traverse. Once complete, this hilly 7km section will run from Alverstone Nek Reservoir to Ashley Road in Hillcrest. Environmentally-friendly SoilSaver was indisputably specified as the ideal solution to this challenging project. Manufactured by Kaytech from a biodegradable 100% jute yarn woven to form a 65% open mesh structure,

SoilSaver not only effectively combats soil erosion by trapping surface soil particles, but also conserves moisture and helps to prevent wind erosion. The open structure provides space for plant propagation and growth. According to strict environmental legislation, areas vulnerable to soil erosion must be rehabilitated to their former states once construction had taken place. Having extensive experience with the installation of SoilSaver, Rietvlei Landscape was awarded the contract and, since commencement of the project in October 2013 to date, the company has installed 38 000m²

of SoilSaver. Without the protection of SoilSaver on these steep gradients, the increase in overall kinetic energy of the surface water run-off, especially during heavy precipitation, would quickly lead to severe erosion. Simple to install, SoilSaver is pegged down in close contact with topsoil, thereby creating a more torturous path for surface water run-off. Within approximately two years, during which time vegetation would be re-established, SoilSaver will undergo biodegradation and breakdown. Unlike many other natural materials that draw on the soil’s valuable nitrogenous reserves during decomposition, the fibrous residue from SoilSaver actually adds nutrients to the topsoil. SoilSaver is an economical, highly versatile product that is suitable for use in numerous applications in any climatic conditions. It is supplied in highly compressed bales comprising about twelve 84 m² laps each of which can easily be carried up a slope by one person. The installation of SoilSaver has been problem-free and grass is already flourishing in some of the Enquiry no: 82 rehabilitated areas.

Business banking expands in greater Zululand

bsa business banking recently announced that it is expanding its presence in the greater Zululand area, which is classified as a key market in KwaZulu-Natal. After operating for over a year, the Absa regional office in Richards Bay, is currently based in Lira Link road in addition to business banking representation at branches in Richards Bay, Jozini, Ulundi and Empangeni. Roanleigh Thambiran, Head of Absa Commercial Asset Finance in KwaZulu-Natal, says: “Our customer value proposition includes servicing all business clientele namely enterprise and commercial clients, offering a fullbanking solution with dedicated relationship managers supported by the various product business units such as Property finance, International Banking and Commercial Asset Finance to name a few. “

“We aim to partner with our clients and contribute to their growth by providing world-class products, bespoke service and dedicated support channels. The Absa team has in depth understanding of the main industries in the area such as transport, agriculture, manufacturing, franchising, construction among others. Our Commercial Asset Finance team provides customised finance solutions that meet the needs of our customers. These include the finance of trucks, trailers, yellow equipment, plant and

machinery, agricultural equipment, commercial vehicles, aircrafts and marine vessels for all business clientele.” Absa business banking offers full import solution for purchase and funding of imported equipment and help mitigate inherent risks thereof. Absa business banking has partnered and formed joint ventures with a number of world-class suppliers, offering attractive preferential rates to the market coupled with finance structures to suit clients cash flow. Pre-approved credit facilities are available for qualifying clients. The local economic growth is anticipated through small and emerging business especially in respect to Commercial Asset Finance, set to collaborate with local corporates and mining houses. Enquiry no: 83

GRAMEC-FORBERG MIXER

THE TWIN SHAFT MIXER WITH WEIGHTLESS ZONE GIVES YOU: Short Mixing Time

In many cases, as low as 10 seconds and an average mixing time of less than 1 minute

Small or Large Batches Mixers are manufactured in 14 sizes from 7 litre to 7000 litre batch capacity. Batch levels from 30% to 100% of nominal

Versatile For Liquid Addition Small or large amounts of liquids with high or low viscosity can be added to powders, granules or pellets

Please contact us for more Information, video DVD or test runs on your products

Complete Homogeneity High precision blending with a coefficient of variation regularly below 5%

Electricity Savings

Up to 60% saving because of low power input and extremely short mixing times

Gentle Product Handling It even mixes breakfast cereals without breakage

GRAMEC (Pty) Ltd P.O. Box 89380, Lyndhurst, 2106. 7 Brighton Road, Bramley View Ext.6, Johannesburg, South Africa. T:++27 11 882 1914, F:++27 86 615 1547, http://www.gramec.com E: gramec@gramec.com or torb@gramec.com

2015 National finalists announced

AB KickStart, the South African Breweries’ (SAB) youth entrepreneurship programme, announced the competition’s Top 18 national finalists for 2015, during a grant allocation ceremony at SAB’s World of Beer recently. Each of the finalists has begun an intensive business development support programme, which will culminate in an award ceremony to celebrate the top 5 entrepreneurs amongst them at the end of this year during Global Entrepreneurship Week 2015 (GEW), where they stand to win additional grant funding of between R100 000 and R500 000. SAB is encouraged by the fact that young entrepreneurs are taking advantage of the opportunities that lie within South Africa’s core industries, namely Agriculture,

Health, Energy and Sustainability, with a vast majority of the 2015 finalists’ businesses playing in these arenas. A business development strategy has been crafted for each of the finalist businesses according to a needs-analysis undertaken at the beginning of 2015. This determines the grant funding received by each and the necessary business development support, including individual mentoring over the coming months. 2015 is a significant year for SAB and SAB KickStart. SAB celebrates 120 years of brewing some of the country’s best loved beers, as well as 20 years of SAB KickStart, which has proved to be one of the more respected youth entrepreneurship development programmes in South Africa since its start in May 1995. Enquiry no: 84

April / May 2015

COMPANY & PRODUCT NEWS

KZN Industrial & Business News

Changing of the guard

im Guild, Executive Director of the SAIW since December 2000, has retired and long-serving SAIW Operations Manager, Sean Blake, has been appointed SAIW Executive Director as of April 2015. Guild says that his tenure at the Institute can be described as “steady progress”. The fact, however, is that it is more apt to describe Jim’s achievements as massive. When he started at the end of 2000 the SAIW was really a very small organisation with no international recognition of its courses, it was struggling financially and was fully reliant on sponsorship for its income. In short, it was hardly a going concern.

Today it is the leading welding training organisation on the continent and is self-sufficient. Its courses are recognised internationally; it has more than doubled its training population and has earned the respect of the global welding community. The achievements were astounding and too many to mention here, but some of the highlights were: • 2001: SAIW became a Regional Designated Centre (RDC) of the African Regional Cooperative Agreement for Research, Development and Training Related to Nuclear Science and Technology (AFRA). • 2003: SAIW became and Authorised National Body (ANB)

of the International Institute of Welding (IIW) able to offer all IIW training courses and issue qualification diplomas. • 2005: Established the Young Welder of the Year competition. This biennial event has become the premier welding competition in South Africa attracting young welders from all over the country. • 2006: Established permanent representation in Cape Town and Durban and in 2013 established a fully-fledged training facility in Cape Town with a similar facility in Durban imminent. • 2006 and 2012: SAIW hosted the IIW Regional Congress hosting speakers and experts from all

These torsional flexible couplings are equipped with specially designed elastic elements which work in compression, allowing for maximum torque transfer, heat dissipation and product longevity. This series is designed for applications that include low speed shafts of machinery driven by electric motors - even in harsh environments - and

is available with customisable options to meet the requirements of restricted applications. These compact couplings allow for compensating axial, radial and angular misalignments and also protect the drivetrain from shock loads. The modular design enables the integration of brake discs, pulleys, shear devices and spacer shafts within the coupling. Radial removability of the coupling elements is possible, without having to move the connected machinery. Vulkan has followed its technology trends for VFD (variable frequency drives) and VSD (variable speed drives) with the design of its coupling range, which now includes Flexomax GSN and GSND couplings. These backlash free couplings, which have been specifically designed for VFD high speed input shafts, offer multiple configurations to ensure coupling types meet all requirements. Enquiry no: 86

End suction centrifugal pumps

EO’s end suction centrifugal pump range utilises premium components and the latest technology. The LEP pump is suitable for water supply systems, pressure boosting, heating systems for commercial buildings and heat generation and distribution. It is also suited for use in C

Jim Guild (right), Executive Director of the SAIW and SAIW Operations Manager, Sean Blake, has been appointed SAIW Executive Director as of April 2015

Couplings and braking systems

MG has been appointed distributors in Southern Africa for the Vulkan Drive Tech products range, which includes couplings and braking systems. “With the introduction of Vulkan’s fluid and engineered flexible couplings, BMG’s coupling offering is now complete,” says Carlo Beukes, BMG’s power transmission product manager. “BMG, which now carries a vast stockholding of standard Vulkan couplings, also has access to the complete range of Vulkan braking systems. “With Vulkan’s compact fluid coupling design, it is possible to replace existing applications, without the need for any modifications to the existing layout, therefore ensuring ease of replacement and reduced project costs.” Important components for BMG in the Vulkan range are Flexomax GBN maintenance-free couplings, with a maximum torque of 1 288 kNM and shaft diameters up to 600 mm.

APE Pumps KZN Ind 150 x 205* 5/12/14 11:01 AM Page 1

over the world. • 2008: SAIW accredited by the IAEA as an Authorised National Body for Company Certification (ANBCC) enabling it to certify fabricators to the ISO 3834 standard. • 2011-2013: Built and equipped a state-of-the-art metallurgical and mechanical test laboratory; built a state-of-the-art multi-purpose auditorium and completed the refurbishment of the interior of the SAIW building. “I put our successes down to exceptional teamwork and I want to thank all those who have helped me in a job that I have really enjoyed,” says Guild. “Sean Blake has the experience and the wisdom to take the SAIW to unprecedented heights and I look forward to his and the teams’ future successes. Good luck. Enquiry no: 85

CY CMY

cooling plants for industrial processing and for general transport in industrial processes. The pump design complies with the BS EN 733/DIN 24255 standard and conveys low viscosity mediums with non-inflammable and non-explosive liquids not containing solid particles or fibres. The pump operates at 1 450/2 900

rpm at 50 Hz or 1 750/3 500 rpm at 60 Hz with a 0.5 to 440 l/s flow range. It has a head range from 2 to 152 m and is suitable for use in liquids with temperatures up to 105°C. The pump has a maximum 10 bar pressure range, and if required, a 16 bar version is available on request. The materials of construction are cast iron, bronze or stainless steel (304/316). The pump has a stainless steel shaft and shaft sleeve, while the bearings meet NSK, FAG, SKF standards. Options include a mechanical seal and gland packing and the lubrication used is either grease or an oil bath. With its simple design, the LEP pump range provides extensive modularity, requires a limited spare parts stock and reduces running costs. LEO is represented locally by Raptech.

Enquiry no: 87

April / May 2015

COMPANY & PRODUCT NEWS

KZN Industrial & Business News

Flexible modular wall system proves a winner Y FEL”, an innovative modular precast concrete wall unit developed by retaining blocks producer ReMaCon Products and launched into the market 18 months ago, has won acceptance in a variety of industries requiring easy-to-assemble and moveable walls for containing and separating different types of products. YFEL – so called because of its inverted “Y” shape and its resemblance to the Eiffel tower in Paris – was devised by ReMaCon because of its flexibility of application in numerous different industries that are not the obvious target for precast concrete products. “Our first three sales already con-

firm this diverse demand,” commented Silvio Ferraris, the company’s Managing Member. “Shipping company Grindrod Intermodal, purchased mainly 4 m high YFEL’s – the largest in our range – to contain and separate a variety of locally mined high-value minerals such as chrome and ferro-manganese in granular and powder form it holds in storage at its Bluff Road, Durban, and Denver, Johannesburg, premises prior to export.” The order from Grindrod Intermodal was placed in September last year for a total of 367 YFEL’s, comprising 164 x 4 m units for Bluff Road and 179 x 4 m units and 24 x 3 m units for the Denver facility. The 4 m units supplied

Link-belt cranes now available locally

n an exciting addition to its world-class portfolio of heavy equipment, Eqstra Industrial Equipment (“EIE”) is adding Link-Belt Cranes to its range, following the signing of an agreement giving it the distributorship rights for South Africa and some 17 other countries across Africa. Manufactured by Link-Belt Construction Equipment, headquartered in Lexington, Kentucky, USA and a wholly-owned subsidiary of Sumitomo Heavy Industries (SHI) of Tokyo, Japan, Link-Belt cranes are based on a rich history of innovation and superior product quality dating back 140 years. Known worldwide for its telescopic boom and lattice boom cranes, Link-Belt offers the construction industry one of the most diverse line-ups of cranes available. This includes rough terrain cranes (from 30 mt to 135 mt), telescopic truck cranes (from 36 mt to 120 mt), truck terrain cranes (70 mt and 85 mt), all terrain cranes (185 mt and 250 mt), lattice truck cranes (136 mt and 272 mt) and telescopic crawler cranes (from 51 mt to 100 mt). Besides their cranes’ reliability and smooth,

to both storage sites include special corner units that are designed to intersect a YFEL wall at right angles to provide for establishment of a series of separate adjoining enclosures. ReMaCon completed delivery of the Bluff Road units in February and of the units for Denver in March this year. Purchasers of the units are provided with instructions for installing the walling. Remade Recycling ordered over 60 x 1,8 m high units for Kya-Sands, Pretoria and Kempton Park sites. In all but one instance they have been installed in external areas to optimise the use of space for storage of waste paper, plastic and other recyclable materials.

pinpoint hydraulic controls, Link-Belt cranes also provide a number of unique features that set them apart from their competition. For example, the incorporation of hydrostatic drive on their six-wheel rough terrain cranes eliminates the need for axles and provides a tighter turning radius with greater flexibility on the jobsite. The use of a six-wheel rough terrain crane also allows for lower profile tires which reduce overall deck and transport height for ease of transport. A modular approach to attachments make the cranes exceptionally versatile, while other features of Link-Belt cranes include superior lifting capacities and site manoeuvrability, as well as excellent roadability and/or transportability. Link-Belt offers the largest telescopic crawler crane that can be transported with its tracks attached. In line with its total commitment to delivering optimal product life-time value to its clients, Eqstra Heavy Equipment will provide comprehensive aftermarket parts, service, and maintenance support on the complete range of Enquiry no: 89 Link-Belt cranes it distributes.

Expansive dealer network ups customer service

tlas Copco Construction Technique’s 21-strong official dealer network gives the global industrial group a wide geographical footprint throughout South Africa and neighbouring countries. The dealer network is a fundamental extension of Atlas Copco Construction Technique’s main Customer Centre in Jet Park, Johannesburg, as well as the company’s Western Cape and KwaZulu-Natal branches based in Cape Town and Westmead respectively. “We consider our dealers as valuable partners because they provide us with an essential route to market, bringing Construction Technique products and services to the customers’ doorstep,” states Atlas Copco Construction Technique’s Dealer Manager, Brett Mitchell. Mitchell explains that some dealers are specialised, focusing on certain Construction Technique product ranges such as Road Construction Equipment or generators and compressors for example. While not all dealers have access to the full Construction Technique product portfolio, all dealers carry spares and accessories and have full access to spares and technical service. Dealers are fully equipped with the necessary tools and skills to service and support Construction Technique products that

come into their workshops or spares departments. The Atlas Copco Construction Technique dealer programme kicked off on June 1st 2007 with the appointment of Demolition Technologies in Cape Town to support the Western Cape region. The latest dealer to join the Atlas Copco Construction Technique family on 1 September 2014 is Outdistance

in Gaborone which has a regional footprint covering the southern region of Botswana. When it comes to dealer responsibility, Mitchell says that Atlas Copco Construction Technique depends on its dealers, who are a support base to customers, to offer the best product, support and service solutions to end customers. Dealer responsibilities include the sales and marketing of the Construction Technique product range as well as full product support through fully equipped, full-service workshops. Mitchell stresses that as a partner, Atlas Copco Construction Technique also has responsibilities towards its dealers. “It is a two-way street. We aim to constantly add to our dealers’ value stream by increasing their business and market share. “ We keep our dealers up to speed in terms of latest products, technologies and developments. In addition to a sales and marketing training programme on products and equipment, we also have a full training program on technical support. Furthermore, we make available to all our dealers electronic tools and programs such as shop-on-line, parts-on-line, a dealer portal, etc. Our dealers also enjoy support from our branches and Customer Centre.” Enquiry no: 90

At the Kya-Sands facility, some of the YFEL’s have been installed in place of the bottom sections of the sheet metal-clad sides of a waste paper storage shed as protection from forklift trucks, operating inside the shed. The third purchaser is a chemical company. ReMaCon supplied over 100 x 4 m YFEL’s along with a number of corner units for establishment of a series of separate enclosures for storage of various materials involved in the company’s production processes. The units are manufactured in heights ranging from 1,2 m to 4 m. Enquiry no: 88

Registered

New titanium level probe

pecifically designed for level S measurement in maritime salt water or water that contains chlorine

such as swimming pools, the new Jumo MAERA S29 SW titanium level probe is highly resistant and can also be used in potentially explosive areas. The probe is available for relative and absolute pressures from 100 mbar to 10 bar. The chemically high-resistant titanium design and the intrinsically safe ATEX approval allow the probe to be used in difficult environmental conditions. An example is continuous level measurement in ballast water tanks to ensure a ship’s ideal depth, or for anti-heeling systems in ships. Another specific application is in splash chlorine water containers. In addition, the probe is ideal for

measurement in tough and highly viscous media such as heavy oil. The level probe has a mediumseparated, piezo-resistive measuring system with front-flush membrane, providing outstanding moisture and vibration protection. A two-wire reverse polarity protection mechanism which protects the measuring instrument against damage ensures maximum safety in the event of a faulty startup. The design includes a removable protective cap giving users the option of a front-flush variant with G½” external thread. The temperature of the medium can lie between 0 and 50º C, although lower temperatures are possible depending on the Enquiry no: 91 medium.

New breathe easy respirator

April / May 2015

COMPANY & PRODUCT NEWS

he lightweight and highly-portable CleanSpace2 is the world’s smallest powered air purifying respirator, which is designed to provide the breath of life to users in a wide variety of applications – ranging from home DIY projects to heavy industrial projects. It was recently launched by North Safety Products Africa. The compact unit weighs less than 500 g, and combines the mobility of a passive inhalator with the added reliability of a positive air powered respirator. North marketing manager Lizette Kasselman notes that the CleanSpace2 features no hoses or auxiliary units to provide comfortable respiratory protection. “The one-piece unit incorporates a soft silicone mask and cushioned power unit that fits around the back of the neck. This ensures that the user is screened from hazardous

particle matter, including gases and vapours of 0.3 micron (μm) and above. To prevent contamination, the breath-responsive respirator intelligently adjusts airflow, thereby maintaining positive pressure inside the mask,” she explains. This also serves to maximise filter life by only purifying air that the user breathes in. The CleanSapce2 is compatible with welding and safety helmets, goggles and spectacles, face shields, and hearing protection, and can support work in the harshest conditions with a continuous running time of six hours. This can be increased to 11 hours with the CleanSpace2 Endurance Pack. “These features make the CleanSpace2 ideally-suited to a broad range of applications, such as DIY, as well as more heavy industries, including; mining, smelting, construction and agriculture, to Enquiry no: 92 name a few.

KZN Industrial & Business News

Fill factor optimisation perfected

mproving margins and boosting production gains, Caterpillar’s new Performance Series bucket range features advanced designs that take full advantage of machine power and linkages to boost payloads, with more efficient digging contributing to lower diesel burn rates. Materials handling, general purpose and rock buckets are all available in heavy duty specification. A standard equipped spill guard prevents possible spillage over the linkage. Additionally, Caterpillar also offers a wide range of special application Performance Series buckets. Examples included coal, slag, skeleton (for separating rocks from sand and for applications where medium breakout forces are required), woodchip, high dump, and serrated edge (for loading rocky material into stationary crushers). Factors to consider in choosing the right bucket are the operational role (digging or re-handling), the material fragmentation type (bank, shot/broken, crushed/piled, or loose), the material (e.g. bank gravel, granite or sand), and the level of impact and abrasion (low to moderate, moderate to high, or low). “To ensure optimum performance, always match the bucket to the machine based on material density and wheel loader size,” explains Barloworld Equipment group product specialist, Deon Delport. (Barloworld Equipment is the Cat dealer for southern Africa.) Materials handling buckets incorporate a flat floor design and are intended for loose material re-handling, making them well-suited for a variety of stockpile loading applications. These buckets provide maximum material retention and can be equipped with bolt-on adapters and segments, or bolt-on-cutting edges with corner guard for versatility and longer life.

General purpose buckets incorporate a wedge floor design and are built with a shell tine construction to increase strength and rigidity in their typical excavation and bank applications. Their structure efficiently transmits cutting edge loads back to the lift arms, shielding the bucket shell from distortion and keeping it up, out of the dirt. These buckets are designed to accept the standard Cat bolt-on edge with corner guard or tooth group with bolt-on segments. For high abrasion aggregate applications, heavy duty general purpose buckets are the perfect choice. Specifically designed for quarry, aggregates and mining operations in high impact and/or high abrasion applications, these buckets are factory modified with additional protection. “Each protection item and component was carefully chosen in response to customer requests for a bucket that delivers maximum strength, durability and wear life,” expands Delport, adding that heavy duty rock buckets feature larger GET and additional wear mateEnquiry no: 93 rial for the toughest tasks.

Concrete surface preparation division

MAKING TECHNOLOGY WORK FOR YOU

Coralynne & Associates +27 (011) 849 3142

SENSING SOLUTION SPECIALIST

Tel: 011 615 7556 | Fax: 011 615 7513

e-mail: clive@countapulse.co.za

ONCRETE surface preparation is applied to any new or existing concrete surface or structure. After undertaking thorough research into the needs of this sector and what Lambson’s Hire now terms the ever-changing world of concrete, a Concrete Surface Preparation Division has been established. This is in line with the company’s philosophy of offering the latest technology in order to best be able to meet its customers’ needs, Devin van Zyl, CEO of Lambson’s Hire, says. Metal-bonded diamond media is used for grinding, ceramic or resin diamond media for polishing and polycrystalline diamond (PCD) tooling for aggressive grinding and coating removal. “Following an on-site assessment by our Concrete Surface Preparation team, we can easily advise a customer on the appropriate equipment and consumables for the given application,” van Zyl explains. The equipment range available from Lambson’s Hire’s Concrete Surface Preparation Division is aimed particularly at

improving the productivity and cost effectiveness of Lambson’s Hire’s customers. An example of this would be the smaller 125 mm handheld concrete grinder that can be used for concrete stairways. This offers a far more productive option when doing concrete preparation in multi-storey buildings, van Zyl notes. The range from Lambson’s Hire’s Concrete Surface Preparation Division at present includes the Meteor 250 single disc electric floor grinding machine, as well as the Satellite 480 triple disc planetary machine which is available in both electric and petrol options. The Meteor 250 weighs 65 kg and has a grinding width of 250 mm, while the larger Satellite 480 weighs 160 kg and has a grinding width of 480 mm. These versatile machines allow for grinding, polishing, concrete removal, levelling, cleaning, glue removal and resurfacing functions. Easy to use and highly manoeuvrable, these machines are ideal for all concrete preparaEnquiry no: 94 tion tasks.

April / May 2015

KZN Industrial & Business News

COMPANY & PRODUCT NEWS

Government investment P firm streamlines projects

ac Systems has implemented the McMethod.net project and portfolio automation solution, developed in conjunction with McManus Consulting, at a South African public sector investment entity to assist it in the establishment of a project management function. The entity required a solution that would help IT, evolve its technology to be more innovative and deliver additional business value to the organisation. But with no project management office in place, the new system needed to provide a platform for it to deliver on projects and get its employees involved in this business-critical function. “For the client, IT needed to be more than just a cost centre and had to deliver a support function. In essence, it had to become a strategic asset. Project management therefore had a big role to play in this. Following an extensive tender process, Dac Systems was selected because the McMethod.net solution was not only price sensitive but also promised the level of innovation required. Furthermore, it is built on top of the Microsoft Project Server and Nintex Workflow products,” says Aldo van Tonder, chief marketing officer at Dac Systems.

McMethod.net provides a turn-key project management methodology management solution and easy to follow best practices. In addition, it provided the client with the ability to define its own processes with project managers having a clear understanding of what each element or action requires. “DAC had to work under very tight deadlines with the project managers keen to get started. The team provided us with a very configurable solution that enabled us to reduce our infrastructure footprint significantly while the implementation was going on,” says a senior spokesperson for the organisation. As McMethod.net fulfilled such an integral role for the client, it was vital to ensure employees were trained and had the comfort levels necessary with the new system. “DAC provided us with the assistance we needed to get everything up and running as quickly and efficiently as possible. Whenever we had a challenge, Dac Systems helped us to assess the problem and helped us move forward on the implementation,” says the spokesperson.

hether quark, fresh cheese or skimmed milk yoghurt, whether Greek yoghurt or double cream cheese – the demand on the global milk market is multifaceted. Yoghurt stands out here in particular for its unparalleled diversity and consumption is increasing not only in “emerging markets” such as Brazil and China but also in the more saturated European markets – an opportunity for producers to position new varieties on the market. GEA has developed specific production processes for individual products, for example the Greek yoghurt sector. Success is based firstly on the exceptional product quality: the full-bodied and creamy Greek yoghurt consists of only two components – milk and lactic acid bacteria – which give rise to its primitive and natural character. In the traditional way, 3 litres of coagulated milk were drained through a cloth bag of whey to ultimately gain around 1 litre of yoghurt. Today, whey is separated continuously from the coagulated mass using the same proportion of 3 to 1 and with the aid of GEA centrifuges at 10 000 times the force of gravity, in order to obtain the desired protein-rich Greek yoghurt – with quality and flavour that is in no way inferior to the original in its full-bodied creaminess. Alternative processes to centrifugal methods are, for example, the use of filters or the addition of stabilisers and powder to the traditionally produced yoghurt. However, only “me-too products” are produced in this way, which fail to achieve the creamy consistency and flavour of the original. As well as achieving the unparalleled flavour of the original with mechanical separation technology, the GEA centrifuges offer other

Portable respirator

SA Africa’s portable Modulair Airline Reel and Trolley System has been launched, and is ready to take a load off in your workplace. Its portable design makes compressed airline breathing systems easier to transport and store, making them more convenient to use. Companies that may have potentially dangerous gases, vapors, particles or an oxygen deficiency in the work place, require a suitable compressor or plant compressed air to provide a clean and safe supply of oxygen for their employees. Generally compressor take-off points are located in fixed positions around the workplace and are not always suitably accessible. Lengthy hoses are not always easily transportable due to their weight and also pose a challenge with regards to safe and neat storage. PSA Africa recognized the need for

trolley system a mobile, easily maneuverable piece of equipment that would make transporting compressed airline breathing systems easy and stress-free. The Modulair Airline Reel and Trolley System was developed to satisfy this requisite. The system comprises an anti-static, anti-kink hose and watertight hard case storage to hold masks, demand valves, belt and connectors, all on one conveniently transportable trolley. The trolley system makes transportation of the heavy equipment much easier, and its wheels and compact design ensure that your compressed airline breathing system has no location restrictions and can be conveniEnquiry no: 97 ently stored.

Moving baggage handling into

Enquiry no: 95

Process solutions for dairy products

the future

EW-Eurodrive’s compact and highly productive mechatronic drive system, Movigear is the ideal solution specifically designed for conveyor applications. According to Mechatronics Engineering Manager Norman Maleka, “Its design combines the permanent-field synchronous motor, gear unit and electronics into a single housing, meaning that the drive unit can be

easily integrated into any conveyor system.” Movigear optimises the efficiency of baggage conveyors that run continuously and support varying loads by handling up to 400% overload for five seconds and 200% overload for five minutes. Enquiry no: 98

World Class Electrical Switchboards and Control Solutions

advantages, including constant flow rate; constant product characteristics (e.g. with respect to consistency); option of direct filling after concentration; easy integration into existing process equipment; quick and easy adaptation of the dry product matter; an option of integration into an existing CIP line and long operating times compared with alternative processes. GEA centrifuges, which are already used so successfully for the production of Greek yoghurt, also stand out for their high level of flexibility, as – depending on the process – they can be used for the production of thermoquark and cream cheese in addition to Greek yoghurt.

Enquiry no: 96

The GRID What is it? LV and MV Switchboards inside “E” House Low Voltage IEC 61439 IEC 61641

SC100 Motor Control Centre

marketing@shaw.zest.co.za www.shawcontrols.co.za

Medium Voltage IEC 62271-200

Electrical “E” House

Low Voltage Up to 6 000 Amp Up to 690 Volt Up to 65 kA

The GRID is a graphic element that help ZEST indentity. Derivative of the propor it is based on a proportion of width and 3. The distance between the GRID elem heightVoltage of an element. Medium

Up to 4 000 Amp Up to 36 kV Up to 50 kA

CFW Family Variable Speed Drive

April / May 2015

COMPANY & PRODUCT NEWS

KZN Industrial & Business News

Largest crane fleet in SA

ohnson Crane Hire has bolstered its crane fleet in terms of its heavy lift capability on both the crawler and hydraulic side. It now owns and operates the largest crane fleet in South Africa, with a total of 270 cranes, having completed a four-year fleet replacement programme in 2014 at a total investment of R600 million. “We have added some major equipment into the top end of the fleet, with a strong focus on keeping our fleet modern and up-to-date. This is to ensure we can meet the growing demand of our core client base and to support our philosophy of providing new and reliable equipment,” Peter Yaman, Executive, Johnson Crane Hire, says. Established in 1976 as a crane hire company, Johnson Crane Hire is now firmly established as a total lifting services provider. “We can supply a full scope of project services, from crawler and hydraulic cranes to ancillary services,” Yaman says. “We are not only a

crane company; we are a projects company.” “We are up there with the major players in terms of equipment and engineering and services,” Cornelis Grotius, General Manager: Heavy Lift Division, says. “The fact that we are a South African company, operating alongside

major multinationals in this highly competitive market, is a testament to our home-grown success story.” Another key factor is that the Heavy Lift Division operates across a range of sectors, with Johnson Crane Hire’s latest highly successful diversification being into the windenergy sector. “We spread our risk over different sectors, meaning we are not wholly reliant on construction, mining or heavy industry,” Grotius says. Johnson Crane Hire’s heavy-lift crane fleet consists of some of the largest cranes available in the South African market. These range from lattice boom crawler cranes (200 t to 750 t) to a 750 t lattice boom truck-mounted crane specifically for the wind-energy industry and hydraulic boom crawler cranes (100 t to 220 t). In terms of a total package, Johnson Crane Hire is able to offer upfront engineering, project management, heavy transport and heavy Enquiry no: 99 rigging services.

Lubrication and maintenance key

ccording to Craig FitzGerald, COO at wear control specialist Filter Focus, the majority of smaller scale electric motors operating locally are never greased or lubricated. “In my experience, most maintenance engineers are not even aware that there are bearings on electric motors. As a result, no lubrication is done, and costly and easilyavoidable failure occurs,” he explains. FitzGerald indicates that an electric motor is typically lubricated once at the manufacturing facility. “Generally it is a medium to low quality lubricant that is applied once only, and this is simply not sufficient for the operational lifespan of the motor. Due to the fact that these motors are often found in confined and hard-to-reach places that are located at-height or under moving conveyor belts, they are unwittingly neglected by site supervisors too.” Lubrication softens the harsh metal-to-metal contact between gears. During this contact, air bubbles are formed when cheap, low-quality

lubricants are applied. FitzGerald highlights the fact that this is one of the countless forms of destructive contamination. “There is often the belief that using cheaper lubrications will save the operation money, however, the expenses associated with the long-term maintenance and wear problems will prove to be exceptionally costly and disruptive.” Due to the harsh operating conditions in Africa, motors and gearboxes become par-

ticularly susceptible to rust, corrosion or deterioration. “These threats arise from the climate, dirty operational environments, as well as low level artisans and cleaners that spray the equipment with water during cleaning, inadvertently damaging the equipment.” An easy-to-apply and environmentallyfriendly RustPrufe corrosion protection solution for non-porous surfaces eliminates the need to repair damage to these surfaces. FitzGerald notes that RustPrufe – available locally through Filter Focus – is a painted or sprayed-on acrylic polymer emulsion that dries to form a seamless, skin-tight weather and UV-resistant protective barrier. “RustPrufe is the most convenient, costeffective and user-friendly option to ensure that these costly components are not damaged. What’s more, the components do not have to be sanded down or rust treated.” Unlike traditional tape, wax and oil coatings that must be scraped off and cleaned with solvents, RustPrufe does not leave behind a residue. It is also highly-durable. Enquiry no: 100

Standard photoelectric sensors now with laser CLA

he tried-and-tested photoelectric O5D sensors from ifm electronic are distinguished by switch point setting to the nearest centimetre, colour-independent detection and reliable background suppression. The PMDLine series even detect shiny surfaces without any difficulty. Ifm has now extended this sensor family with laser class 1 allowing it to meet the requirements of applications in the automotive industry. In its compact housing, the O5D variant

combines long range, reliable background suppression, visible red light and high excess gain – plus laser class 1. Another advantage is its ease of use and switch point setting to the nearest centimetre via +/- buttons and display. The O5D family is an intelligent alternative to standard sensors, since their price and size are in the same range. Whether shiny, matt, dark or

light objects of any colour, reliable background suppression is always ensured. The sensors offer high flexibility of installation and can be easily mounted at any angle of incidence. Additionally, the units are equipped with IO-Link. These specialists among photoelectric sensors raise the bar for conventional sensors. Enquiry no: 101

LIGHT YET STRONG. The new T 7/1 Classic dry vacuum cleaner from Kärcher. Its lightweight design, outstanding suction power and low price make the new T 7/1 Classic dry vacuum cleaner an essential item of equipment for professional cleaners, who often find themselves working in different places. www.karcher.co.za

KZN industrial T7_1.indd 1

4/14/2015 10:20:13 AM

Made for Africa

D Trucks launched its new Quester extra heavy range locally in March – a product line-up that has been specifically designed and developed for growing markets like southern and east Africa. The new range will be assembled from semi-knocked down kits by the company’s plant in Rosslyn, Pretoria. Investment in the plant to accommodate this new range, include the installation of new jigs and fixtures on the line, the fitment of a wheel alignment station, as well as in the training of the assemblers in the new procedures and technologies. “Quester have undergone numerous hours of local research, testing and customising ahead of its launch to ensure the range’s best local performance and durability,” said Rory Schulz, managing director of UD Trucks Southern Africa. “The Quester range will, however, not replace any products in our current line-up but will simply enhance our offering to the market.” UD Trucks has a proud heritage of developing high quality trucks for the Japanese market but this is the first time that the company has specifically developed a truck range with African fleet owners in mind. “This resulted in a very unique product that would also in essence support the development of emerging economies,” said Schulz. The new range offers a wide range of options, including an 8x4 model, and is an exceptionally robust vehicle made to withstand even the harshest of environments. New advancements include an innovative telematics system that comes standard with all the new Quester models, as well as aspects such as built-in fuel coaching and an all-new three-year or 150 000 km UD Basic service contract offering free of charge. Enquiry no: 102

Bearings that can take the heat

t is vital for bearings to last and deliver reliable quality service irrespective of temperature and application. SKF extreme temperature bearings are capable of operating at 350°C without the need for re-lubrication. Extreme temperature bearings are high quality units that deliver numerous cost saving solutions to applications that require optimum bearing performance in hot, dry environments on slow rotating machinery. Grease lubricated bearings often fail at temperatures exceeding 250°C because even special greases lose their ability to lubricate adequately above this temperature. In contrast, the SKF extreme temperature bearing is lubricated by a graphite cage up to 350°C, allowing for the bearings on any equipment to run at its optimum rate. Field experience shows that bearing service life in high temperature applications can be dramatically increased by using graphite lubricated extreme temperature bearings. For example, in a cooling bed for sheet metal manufacture, bearing service life was increased by a factor of three. In a typical application such as this, a single bearing of this kind can save up to 4,6 kg of CO2e and 1,5kg of grease per year. A cooling bed equipped with 5000 bearings can save 7,5 tons of grease and 23 tons of CO2e per year. This is equivalent to an 82% reduction of the climate impact compared to using grease-lubricated deep groove ball bearings. These calculations are based on both bearing and grease savings. The replacement of conventional grease lubricated bearings with SKF’s extreme temperature bearings will reduce costs across the board. Production does not need to be halted for maintenance purposes to allow for the continuous replacement of lubrication or Enquiry no: 103 re-lubrication.

April / May 2015

COMPANY & PRODUCT NEWS

KZN Industrial & Business News

Preventative maintenance for longevity

reventative maintenance is essential to ensure the longevity of trommel screens. “Multotec has had trommel screens running for over ten years that are still operational,” Anthony Yell, screening product manager, says. Customers can return trommel screens for refurbishment. The rubber lining is stripped off the steel structure, visually inspected for wear and then non-destructive testing carried out to determine the integrity of the trommel structure. “If it is still within specification it can be shot-blasted and re-rubber lined, whereupon it will be good to go for many more years,” Yell explains. “One of the biggest problems we have today with the larger trommel screens is the high wear rates of the screen media due to the high peripheral speed of the trommel screen itself.” In addition, the trend towards larger mills means higher flow rates and velocities. “Double the velocity on a polyurethane screen equates to an increase in the wear rate by a factor of five,” Yell notes. “We have invested extensive research and development into producing panels that last longer. It has been our objective to develop panels that will last that length of time,” Yell says. Multotec has the added advantage of being able to supply polyurethane panels for smaller feed sizes where the main wear criteria is sliding abrasion and rubber panels where impact is the wear criteria. “We design and manufacture both rubber and polyurethane panels in house,” Yell points out. A recent trend in mineral processing has been that mills are tending to get bigger and therefore trommel screens are becoming larger as well. “This can pose challenges in terms of acceptable life of screen media. However, we do have solutions for this,” Yell says. “The most important factor for us is understanding the trommel duty and the load comEnquiry no: 104 ing off the end. “

Lightning strike problem solved

eading lightning protection systems (LPS) provider, Pontins, has installed a unique protection system for ABSA Bank’s Project Lumen - the world’s largest Light Emitting Display (LED) – in the Johannesburg CBD. The system comprises, inter alia, an insulated, high-voltage resistant HVI conductor, designed and developed by Pontins’ German partners, DEHN, in conjunction with Pontins’ engineers. “Project Lumen had specific requirements in terms of lightning protection,” says Trevor Manas Pontins MD. “Besides the significant height and size of the structure, it is situated in an area of very high lightning density – approximately 12 strikes/km2/year – and since being switched on in November 2013 it has suffered damage from numerous direct strikes.” Manas says that the previous “Cross Bonded” system failed on Project Lumen because this conventional technology did not maintain a separation distance between the lightning protection conductors and the LED panels or the electrical/data supply cables of

the panels. Before installing the HVI Conductor to SANS/IEC 62305 standards, Pontins undertook risk assessments and calculated the required separation distance. The risk assessments determined that the highest lightning protection level (LPL) – level one – was required for Project Lumen. Separation distance – determined utilizing DEHN Toolbox software – is the minimum distance between the protection device and electrically conductive materials to prevent flashover and sparking, and to ensure that the lightning currents are reliably conducted to the earthtermination system. The ABSA Towers building was constructed using steel-reinforced concrete. Electric continuity tests performed on the concrete steel reinforcing at strategically exposed points established that the interconnected reinforcing should be used as natural down conductors,

and natural earth electrodes, to enhance the division (splitting) of the lightning’s current in the event of a direct strike. “Basically, a conductor must have sufficient currentcarrying capacity, be insulated to the sufficient electrical strength and prevent creeping discharge or flashover and the particular Conductor that we installed fits the bill perfectly. This coaxial conductor has an inner copper core wrapped in thick-walled high-voltage-resistant insulation that is encased within a special semi-conductive weather-resistant sheath,” Manas says. For this installation, two three-metre masts were installed, with two HVI Power Conductors (LPL 1). At that height, dealing with the installation challenges and safety concerns was no mean feat. Nonetheless, the installation was accelerated and accomplished within three weeks. Since this project was completed in December 2014, no damage of the LED system has been reported. Pontins, is wholly owned by ELB’s B&W Instrumentation and Electrical. Enquiry no: 106

Industry-first ‘green’ floor concrete

friSam and Concrete Laser Flooring (CLF) have collaborated successfully in introducing an industry-first environmentally-friendly floor concrete by replacing cement in the mix design with more fly ash, activated slag and admixtures. In typical concrete mix designs, 20% to 30% of the cement is replaced with extenders. In this new concrete, up to 70% can be replaced with the activated slag and fly ash, with the addition of admixtures to achieve superior quality and strength. “Such development is put through a rigorous research, design and testing process to ensure that our customers can have the benefit of a superior performing concrete that are also kinder to the environment,” Amit Dawneerangen, National Multi-Product Solutions Manager at AfriSam, says. “A larger trend within the industry is the move towards ‘greener’ concrete, based on the understanding that cement is a finite resource and that we need to make concrete that uses less cement. There is a growing

demand for this from environmentally aware property developers that are driving the trend for ‘green’ buildings,” Peter Norton, Managing Director of CLF, says. With its main focus on new solutions and innovation, AfriSam is also joining forces with CLF in producing low-shrinkage concretes for floors. “Through this speciality design mix, less shrinkage occurs, which significantly reduces cracking in floors. We are currently in the process of researching, designing and testing

this product. The goal is to get the best performing product, with the lowest shrinkage at the best value for our customers,” says Dawneerangen. Tilt-up construction is another method the two companies have successfully collaborated on in projects such as a 10 000 m² building in Pomona. The method utilises the floor of a building as a casting bed for wall panels, which are then simply lifted into position by a crane. Another option is for the wall panels to be cast at a precast yard and then transported to site. According to Norton, this was a very successful project. “After we cast the floor, we were then requested to cast the walls as well. Such a project would traditionally have used 2 000 m³ of concrete only, but in this instance that figure doubled to 4 000 m³.” The cost of the additional concrete used is offset by not only the speed of building, but by a marked improvement in the quality of the finished structure and a dramatic decrease in construction time, which results in significant labour savings and other input costs. Enquiry no: 107

Rubber lined butterfly valves

itech Control Valves, a local manufacturer of a wide range of valves, actuators and related equipment, has introduced rubber lined Butterfly valves to its product range. Rubber lined Butterfly valves are a natural extension to the Mitech suite of products following the designation of valves and actuators by the South African Government. These valves are ideally suited to the water and waste water industry where many expansion and renewal projects are currently underway or planned. Rubber lined Butterfly valves also have many applications in the mining, metals and minerals industries where the advantages of locally manufactured products will be promoted in the writing of the new Mining Charter. Mitech’s rubber lined Butterfly valves are available in sizes from 80 mm to 1 800 mm and pressure rating from PN6 to PN40. A selection of body, trim and liner materials is available with cast iron bodies and discs and EPDM liners being the standard offering. WCB and stainless steel body materials with coated or stainless steel discs and polyurethane liners are readily available. Mitech Control Valves is planning to extend its product range even further to meet industry’s requirements for locally manufactured Enquiry no: 105 valves and actuators.

WIN WIN WIN. Stand a chance to win the T 7/1 Classic. Send your name, company name and contact number to info@karcher.co.za. Competition closes 1 July 2015 - Terms & conditions apply. www.karcher.co.za

KZN industrial T7_1 competition .indd 1

4/14/2015 10:35:00 AM

April / May 2015

COMPANY & PRODUCT NEWS

Third generation of sensors urck has released the T uprox3, the third generation of its range of uprox factor 1 sen-

sors. Factor 1 sensors have the same switching distance for all metals. The electronic platform of the uprox3 Series has been completely redeveloped, resulting in switching distances being increased by up to 50%. Turck’s uprox3 Series currently offers the largest switching distances of all factor 1 sensors on the market. The uprox3 Series, when mounted flush can attain a 3mm sensing distance in the M8 design, 6mm in the M12 design and 10mm in the M18 design. Due to the consistent development of its uprox technology,

Turck has been able to achieve these larger switching distances without any compromises in terms of performance and mounting requirements. Turck has also managed to shorten the length of the previously most compact M8 to M18 designs. The uprox3 sensors not only offer standard application reliability for demanding switching tasks, but also allow the possibility of completely new applications. In a world first, TURCK has also created a factor 1 sensor in the compact 4mm smooth barrel design and M5 design, both with a switching distance of 1mm, even when mounted flush. Due to their inherent immunity to magnetic fields, the uprox3 Series sensors are suitable for use in many demanding industrial Enquiry no: 108 sectors.

KZN Industrial & Business News

Key renewable energy projects

orleyParsons has successfully closed out two key renewable energy projects, with a third still underway, and a fourth just beginning to roll out. Two of these projects have positioned the company as the first Engineering contractor firm in sub-Saharan Africa to act as Owner’s Engineer on concentrated solar power (CSP) projects in South Africa. As owner’s engineer, WorleyParsons completed the Jasper photovoltaic (PV) solar power project in Kimberley, Northern Cape, for developer Solar Reserve in December 2014. The project is now providing 80 MW of reliable, low cost PV power to the South African national grid. After handover, Jason Gerber, Solar Reserve’s Jasper Project’s project manager, said that “WorleyParsons’ professionalism in representing the owner’s interests and managing the owner’s engineering team on site was a major factor in the project’s success.” WorleyParsons provided Owner’s Engineer services on Abengoa Solar One’s state-of-the-art Kaxu 100 MW CSP plant, about 60 km outside of

. .

Pofadder in the Northern Cape, which was successfully handed over to the project’s operations and maintenance team on February 6 2015, nine days ahead of schedule. WorleyParsons is also Owner’s Engineer on Abengoa Solar One’s Khi 50 MW CSP plant near Upington, which is still underway. Representing the biggest renewable energy project WorleyParsons RSA has undertaken to date, the company will provide Project Management services to Lake Turkana Wind Power’s wind farm project in Kenya. The contract was awarded in Q4 2014 and WorleyParsons has begun to mobilise its project management teams on site in the Loyangalani District, Marsabit West County, in the Turkana region. The 32-month project, which will establish the biggest wind farm of its kind in sub-Saharan Africa and represents one of the biggest single private investments in Kenya’s history, aims

support, maintenance, condition monitoring and advice on technically related problems.” “The strategic location of six of our branches within Bearing International’s more than 50-strong branch network situated in Richards Bay, Durban, Port Elizabeth, East London (one of our distributors), Cape Town and Saldanha Bay, enables us to offer quick turnaround support to meet the various product and service requirements of our country’s harbours.”

Paddle

ICT 184 Hand pump and mixer for anchors ICT 121 for grouting anchors and white washing

ICT 159 – ideal for pumping 10m holes, no grout wastage, compact and user friendly

ICT 50450

ICT 71476 Kit

Being a BBBEE level 2 Contributor, our customers are able to claim 125% of each Rand spent with Bearings International as BBBEE expenditure. Other Value Added Services include Product Specialists, Design and Selection, Troubleshooting, Laser Alignment, Vibration Analysis, Condition Monitoring, Bearing Fitment and Inspections, Gearbox Repairs and cost recoverable SETAaligned product training courses for product handling, fitment and maintenance.” Williams adds that many of these products are also used outside of South Africa, including the Port of Walvis Bay Enquiry no: 110

Dry cutting

UNBEATABLE PRICES

ICT 40015 1/2” Double Diaphram Pump (various sizes)

Enquiry no: 108

Premium brand products and services to SA harbours

earings International is a solutions provider of premium brand products and value added services to meet various cargo-handling applications at seven of South Africa’s harbours. “Bearings International is positioned as a solutions partner due to our ability to offer customers a complete bumper-to-bumper offering,” says Ricky Williams, Sales Support - Bearings International. “We pride ourselves on being a market leading company with a customer-focused team that delivers top quality products and excellent service. Because we sell solutions and not just products, our after-sales services does not stop at parts supply. Our highly trained team of experts provides technical

Pump Flusher

to supply 300 MW of reliable, low cost wind turbine generator capacity to the Kenyan national grid, equivalent to about 20% of the country’s current installed electricity generating capacity. “WorleyParsons is proud to be part of providing solutions to bringing additional generation capacity online and creating increased power supply to a constrained regional economy in order to improve the lives of people in Africa,” says the company’s Denver Dreyer, Business Manager.

hard tiles

n innovative new design makes Jaguar the first blade capable of achieving chip-free dry cutting of porcelain and ceramic tiles. It has been introduced locally by Diamond Products – a leading specialist in the manufacture, assembly and sale of diamond tools and equipment for industrial applications. Diamond products director Brian Clark reveals that the trend of utilising hard porcelain tiles is a challenge for professional contractors such as plumbers, tilers and builders, who utilise considerable amounts of water during the cutting process in order to avoid costly chipping. “The unique and patented Jaguar blade segment design offers improved versatility of application, increased cutting speed and improved cooling to enable dry cutting on porcelain and ceramic tiles, in addition to granite, marble, travertine and artificial stone,” he explains. According to Clark, this is a major breakthrough for the local market. “The introduction of the Jaguar blade, which is imported from South Korea, streamlines the cutting process dramatically by improving efficiency and minimising costs associated to wastage,” he concludes. Enquiry no: 111

April / May 2015

COMPANY & PRODUCT NEWS

KZN Industrial & Business News

‘Digitally Smart’ water utility

ater utilities tackle a number of challenges relating to service resilience, customer service, regulation, compliance and operational excellence. Fortunately, technology is available that can assist to resolved these challenges and improve operations significantly and importantly, service delivery. This is according to George Hunt, Global Consulting Partner for Water, WCS, Wipro Limited and Shailendra Singh (pictured), Country Head, South Africa, Wipro Limited. Investment in this emerging market is booming, and as economies across the continent experience rapid growth, demand is outstripping the ability to supply. The delicate balance between supply and demand is progressively being felt in many countries, where limited water resources combined with massive growth in demand and an increasingly urbanised population are putting pressure on water and wastewater infrastructure.

The outcome of this has been a growing number of interruptions to water supply as much-needed upgrades to the existing water utilities infrastructure are delivered. Rising cost of operations and increased consumer demand have created a highly challenging environment for water utility providers. Addressing these challenges requires a much smarter approach to using data and sophisticated analytics technologies to deliver greater insight, improved performance and enhanced efficiency. Improving operational efficiency is one of the most crucial aspects to ensuring effective water utility service delivery. Predictive analytics and intelligent IT solutions can now assist utility providers to reduce costs by enabling them to forecast demand and address potential supply before they become crisis. Accurate assessment of asset risk also allows for proactive mainte-

nance of the infrastructure. Ensuring environmentally sustainable operations and reducing the environmental impact of adverse incidents is also key. Water leakage is one of the core areas that need to be addressed, as it impacts both carbon footprint and efficiency. Using analytics solutions, subtle changes such as water pressure reduction can be monitored over time, which can help alert providers about potential water leaks. Leveraging the power of smarter analytical capabilities has enabled water utility providers to make more accurate and fact-based decisions. Proactive handling of leaks can prevent water loss, and faster response times to abnormal weather events such as flooding and water main bursts can reduce wastage and improve service. Harnessing the power of data, analytics and technology can assist water utility providers to improve customer service, operational efficiency and environmental impact, while enabling more effective delivery of services. Enquiry no: 112

Upgraded compressors deliver enhanced value

n December 2014 Ingersoll Rand, ushered in two new series in its range of R-Series compressors. The fixed and variable speed drives R-Series 5-11 kW Rotary Screw Compressor and R-Series 30-37 KW Contact-Cooled Rotary Screw Air Compressor bring modernisation and improvements to the company’s compressed air solutions, providing enhanced value. The R-Series vertically stacked compact design translates to a 20% footprint reduction. This reduced sound levels – as little as 69 decibels (dB), make the series ideal for use in the commercial sector where space is restricted or ambient sound levels important. Both series are available with a Total Air System (TAS) option, which comprises complete compressor, cooler and dryer systems with integrated controls, water separators, drain ports, filter and receiver tanks. This affordable compressor has

extended the R-Series family into the commercial machine range – its compact design and new features means it fits virtually any application environment. A leak-free, nextgeneration air-end, improved seals and reduced number of components are among the innovations that continue to extend Ingersoll Rand’s legacy of reliability. The range comprises three models with two variations each, the R5.5i and R5.5i TAS; R7.5i and R7.5i TAS; and R11i and R11i TAS, with the TAS variation delivering ISO Class 1-5-1 quality air measured in accordance with ISO 8573-1:2001. A convenient and programmable control is standard using Ingersoll Rand Xe Series controllers, which deliver increased control functionality

Voice bank launched

ransUnion has announced that it has begun development of a national Voice Bank in partnership with OneVault. This national Voice Bank will result in the use of stronger biometrics, like voice, to help businesses curb fraud and identity theft and therefore alleviate the growing concerns around information security disciplines. Voice biometrics is being adopted globally by companies, especially those with large contact centre operations, because it offers faster, improved authentication, a better customer experience and a reduction in fraud. TransUnion’s innovative offering is accessible via a hosted payper-use solution, enabling the benefits of voice biometrics to the local market. TransUnion’s national voice bank offers significant benefits for both consumers and business. Organisations that employ voice biometrics can reduce call handling times for agent-assisted calls, giving the ability to get to the heart of a consumer’s enquiry quickly and with the overall result of improved customer and agent satisfaction. In addition, identi-

fication accuracy is increased which assists in helping to mitigate fraud. As operational costs reduce, businesses can more aggressively and confidently evaluate and promote additional customer self-service. In global studies, users experience approximately 80 percent faster authentication via voice biometrics, with approximately 90 percent of users preferring the solution over the status quo. Thus, voice biometric authentication combined with other multi-factor authentication methodologies, can deliver enhanced business value. “Voice biometrics adds a new capability to TransUnion’s Fraud and Authentication solutions, which include knowledge-based authentication, fingerprint verification, fraud prevention models and automated decision support solutions, ” said TransUnion’s Tim Frost, vice president: Product Management & Development. “Our partnership with South Africa’s leading specialist voice biometric solutions provider has meant that we can offer our customers an important addition to our authentication solution stack. Enquiry no: 115

through an intuitive user interface and large navigation buttons for both fixed and variable speed drives. A common platform accommodates fixed and variable speed drives in the same footprint and the plug-in Danfoss drive eliminates overheating and related component failures. An improved cooler design minimises thermal expansion effects and, as far as energy efficiency is concerned, the IE3 energy-efficient fixed and variable speed motors support continuous operation up to 46°C. Comprising two models and two variations of each model – R30i and R30i TAS; and R37i and R37I TAS, this range of rotary screw compressors integrates advanced features Enquiry no: 113 from Ingersoll Rand.

Air Liquide - Leading the way in shielding gas innovation Simply High Performance

ARCAL™ NEW GENERATION A premium welding solution developed for quality welding applications.

Wide range of process calibration luke, represented in southern Africa by Comtest - local provider of test and measurement and process control equipment solutions from world leading manufacturers - has on offer a range of process calibration tools for process environments such as pharmaceutical, refining or other industrial areas at a bench, out in the plant, or in the field. • Electrical and multifunction calibration • mA loop calibration • Pressure calibration • Temperature calibration including the Fluke 7526B precision process calibrator; the Fluke 754 HART multifunction documenting process calibrator; the Fluke 718-300G pressure calibrator; the Fluke P3100 hydraulic deadweight tester; the Fluke 726 multifunction process calibrator and the Fluke 9144 field temEnquiry no: 114 perature metrology well.

AL14590

tools

Air Liquide Southern Africa

Tel: +2711 389 7000, Rolf Schluep (Welding & Cutting Manager) +2711 389 7095 Or contact us online at www.airliquide.co.za

There is an Air Liquide solution that is right for you.

April / May 2015

COMPANY & PRODUCT NEWS

KZN Industrial & Business News

Innovation in manufacturing

ver the past decade, packaging has evolved from a purely functional device intended to convey vital information and protect the product, to a key roleplayer in the purchasing and decision-making process. However, the equipment used to label, code and print on packaging has to be on trend and remain innovative and cost-effective in order to stay relevant and ahead of the competition. The need for high performance label applicators are becoming more vital for the manufacturing industry; it is important that machinery is designed for packaging lines that demand speed, accuracy and reliability in order for

various types of information - such as batch numbers, QR codes and variable numbering - to be seamlessly added to the label or directly on to the corrugates. In order to meet the demand of the everchanging manufacturing industry, Pyrotec’s PackMark division offers innovative and costeffective solutions for coding and labelling on packaging. Thermal Inkjet coders have been designed for serialised product identification solutions to enhance traceability for fast-moving manufacturing production lines such as food, beverage and pharmaceutical industries. This consistent, high quality digital technology allows for clean

codes and information can also be changed in real-time to ensure accurate productions. For precision coding, the Continuous Inkjet coders are used to improve the printing of ‘best before’ dates and batch numbers on the products. In addition to this feature, it can also be used for security printing – fluorescent ink is used for printing and only visible under ultraviolet lighting. Print & Apply Labelling equipment allows for various types of information to be printed on to the packaging. Due to its range of interchangeable applicators and operational interventions such as the ability to print and apply at rates up to 125 packs per minute - irrespective of the data complexity or content. In addition to this, using a centralised data management system through integrated machinery networks can make any production line efficient. Pyrotec’s PackMark division also offers a software solution, CoLOS. Enquiry no: 116

Longer operating times

and more comfort

he new floor saw series from Wacker Neuson includes the four models BFS 735, BFS 940, BFS 1345 and BFS 1350 with blade diameters from 350 to 500 millimeters. They offer even lower hand-arm vibrations (HAV) that are now below the exposure level of 5 m/s² specified by the EU. This value makes it possible to operate the equipment for up to 8 hours per day. Lower HAV values also make work easier for the operator. The wheel base was also optimised: a wide track with a short wheel center distance offers optimal stability and good controllability. All models are equipped with high quality Honda gasoline engines. The new models also benefit from a long service life thanks to the lifetime-lubricated bearings. No re-lubrication of the bearings is therefore necessary, maintenance jobs take place less frequently and operating times are extended. The gasoline-driven floor saws generally have strong perfor-

CMY

THE BEST 360O SECURITY SOLUTIONS FOR YOUR BUSINESS

mance features: they have a high cutting stability and yet are easy to guide. The full-frame chassis is constructed from high tensile strength steel. This has the advantage of a high rigidity of the frame without increasing the weight. The floor saws run quietly and sturdily, even at maximum cutting speed. The center of gravity is located precisely over the cutting axle. The cutting force of the blade is therefore maximised in combination with an optimal coordination of the torque. The performance of the floor saws from Wacker Neuson is therefore 20 per cent higher than with comparable equipment. Through the infinitely adjustable cutting depth from 120 to 195 millimeters, the gasoline-driven floor saws from Wacker Neuson achieve a high quality and clean cut in various materials. The double-face water sprinkling ensures a long service life of the blade and therefore saves costs. Enquiry no: 117

Quality control of alcoholic beverages

eutec Opto-Elektronik of Rendsburg, Germany has adopted 114 series OEM peristaltic pumps from Watson-Marlow Fluid Technology Group in technology that partners the company’s latest SpectraAlyzer 2.0, - a near-infrared (NIR) analyser for alcoholic beverages such as wine, beer and spirits. Zeutec, a supplier of spectrometer systems, now relies on the peristaltic pumps for use in an auto-sampler, which is used to prepare samples ready for analysis by the SpectraAlyzer. The Zeutec SpectraAlyzer is able to indicate the most important parameters relating to the quality of alcoholic beverages in a matter of moments. In the case of wine, for example, such parameters will include alcohol, sugar and acid content as well as pH value, density and colour. The main advantage is that NIR methods can be carried out quickly and cost-effectively during the production process. For this reason, the SpectraAlyzer is already proving popular with large alcoholic beverage producers, such as Moët & Chandon and Pernod Ricard. For larger producers, it is particularly important to be able to carry out automated measurements because it can take a great deal of time to feed in and present samples manually. This is why Zeutec has developed its own compact XY autosampler which can take up to 32 samples automatically. “Around 60 measurements per hour are no problem when using the auto-sampler,” explains Daniel Hembd, Head of Research and Development at Zeutec. “The sample liquid is taken with a filling needle. Then, the peristaltic pump fitted to the back of the autosampler conveys the sample to the measuring cell, and then into a container.” When designing the auto-sampler, it was particularly important to be able to offer the end user as much flexibility as possible. This is why Zeutec relies on versatile 114 series OEM pumps from Watson-Marlow. “We tested pumps from several manufacturers, but most were limited in terms of possible applications,” says Mr Hembd. “For instance, they would usually only take a specific type of tube, but our customers often experiment with various tube materials and sizes. What’s more, most of the pumps we tried were too complicated to operate, particularly when it came to changing the tube. The pump is located at the back of the auto-sampler, so it is important to us that the tube can be changed easily.” Enquiry no: 118

Special Offer Receive up to 20% OFF selected business upgrades Offer valid until 30 June 2015.

CALL 086 099 4034,

SMS KZNSME to 45238 or visit www.adt.co.za (SMS charged at R1,00). Terms and conditions apply.

Registered as a Security Service Provider by the Private Security Industry Regulatory Authority, Reg. No. 765528

Portable water containers donated BASF in South Africa recognised World Water Week recently by donating 20 ‘Hippo Water Roller’ portable water containers to the community of Makapanstad, north of Pretoria. World Water Week, is designed to promote projects that focus on the responsible use and preservation of water resources. The theme for 2015 is ‘Water and Sustainable Development’. Enquiry no: 119

April / May 2015

COMPANY & PRODUCT NEWS

KZN Industrial & Business News

TALK TO YOUR TARGET MARKET

Light steel frame building contractor course in high demand

he response of contractors to the Light Steel Frame Building (LSFB) training courses presented by SASFA is testament to the growing popularity of the LSFB method in South Africa. This is according to SASFA director John Barnard. “We recently successfully presented our 6-day contractors training course to a full house for the 17th time.” says Barnard. “The fact is that this course has grown significantly in popularity as an expanding number of building contractors, developers, architects and engineers become increasingly interested in learning about LSFB because of the demand on them to use the method as a building solution. “ The total number of students who have successfully completed the programme since its inception in 2009 stands at 281. The course is split into two sections: Steel frame components, and erection, covering introduction, the steel making process, properties of coated steel sheet, foundations, manufacturing of light steel frames and trusses, construction tools, wallframe set-out, handling, loads, floor framing, wall

framing, roof structures, and the installation of services. Internal lining, external cladding and insulation, covering the properties, manufacturing and benefits of glasswool insulation, acoustics, energy efficiency, environmental issues, storage and handling of Glasswool, tools and installation methodology. This is followed by a section on gypsum plasterboard covering properties, storage and handling, cutting, tools and application for walls, ceilings and finishing.

Understanding the waste tyre management fee

he way to get worth from waste is to turn it into something that people will pay money for, and the way to do that is to create a circular economy. Instead of making a product for consumers to throw away, we need to extend the life of the product beyond the consumer stage by recovering, recycling and reintroducing it into the economy. Experience shows that where manufacturers are encouraged to regulate themselves, some do and some don’t. Some pay and some won’t. In Germany, 60% to 70% of tyre manufacturers at most pay an industry body to discharge their extended producer responsibility for them. Here in South Africa, the figure stands at 99.8%. The difference is that in Germany, extended producer responsibility is

voluntary; in South Africa, it is mandatory. By law, every tyre manufacturer and importer must pay a waste management fee of R2.30 per kilogram to the Recycling and Economic Development Initiative of South Africa (REDISA), an industry-independent body that shoulders their recovery and recycling liability for them. However, given the lack of success following the plastic bag tax, it is reasonable to query what the difference is between that, and the REDISA waste management fee. Whilst the money collected from the plastic bag tax still goes directly into the fiscus, funds collected by REDISA are paid directly to the organisation and there is no government involvement. REDISA then allocates spend of the money as clearly outlined in the gazetted REDISA Plan.

Finally, fibre cement board for external cladding is addressed, including the installation of the vapour permeable membrane, sizes and availability of fibre cement - boards and planks, fixing accessories, installation guidelines, and door and window frame installation detail is presented. Barnard says that to ensure that the theoretical concepts are well understood, the course includes a practical component, consisting of setting out of wall frames, squaring, levelling, and erection of walls, erection of roof trusses, installation of plumbing, external cladding (FC boards, OSB and FC planks), insulation and internal lining (gypsum board), and internal joint finishing. “Finally, it is illustrated how difficult it is to make a hole in 15mm thick gypsum board, and how easy and quick it is to repair,” he says. Students generally come from all over the country for this course and usually have had prior building industry experience. SASFA is planning to present the course in Durban in July, and Cape Town, in September. Enquiry no: 120

One of the key challenges of the plastic bag levy is that the funds collected go directly to the government fiscus. Therefore the Department of Environment Affairs (DEA) has to apply to the Treasury to get any of that money back in order to set up the promised recycling industry. When the REDISA Plan was established, Minister Molewa emphasised that the waste management fee collected would not end up in the general fiscus. The advantage of this is that REDISA is 100% accountable for what happens with the funds. This is monitored annually by an external audit partner, KPMG. REDISA director, Stacey Davidson, said that “Once tyre manufactures pay the waste management fee, the manufacturers will not be required to handle the recycling of the tyres themselves. Instead, REDISA has taken over this responsibility and is ultimately developing an industry whereby old tyres are being recycled into new products.” Enquiry no: 121

Enquiry Service For more information on product or service news please circle the number relevant to the article then return it to: KZN Industrial & Business News P O Box 1322 Wandsbeck 3631 or fax this coupon to enquiries at (031) 266 7514 or log on to www.mediaevents.co.za.

Name: ______________________________________________ Surname:____________________________________________ Designation:__________________________________________ Company: ___________________________________________ Address: ____________________________________________ ______________________________ Postal Code:___________ Tel:______________________ Fax:_______________________ E-mail:_____________________________________________ Nature of business: ___________________________________ Issue 92 - April /May 2015 1

100

101

102

103

104

105

106

107

108

109

110

111

112

113

114

115

116

117

118

119

120

121

Upcoming features in June / July 2015 • • • • • • •

Construction, Civil & Structural Engineering Electrical & Electronics Environmental Management & Control Machine Tools Metal, Alloys & Fabrication Management Sugar Industry Zululand Industry Focus For all editorial contributions contact Chantal Haines For advertising Cheryl Murphy Tel: 031 266 7511 Email: editorial@mediaevents.co.za

DON’T LET YOUR BUSINESS GET CAUGHT IN THE DARK

CALL US FOR A SPECIALISED LONG-TERM RENTAL SOLUTION BENEFITS Uninterrupted power supply Peace of mind No capital outlay Maintenance included Expert repair service 24/7: 031 462 1038

April / May 2015

INDUSTRY MOVERS

KZN Industrial & Business News

Seen recently at the roof wetting event for Ithala Properties latest flagship industrial development, Paramount Park, in Mount Edgecombe Industrial Estate were, from left, Alex Stewart, Ithala Properties; Kruban Pillay and Wenly Pillay – both of Shesha Engineering

From left, Ushveer Mungal, Prenola Thevan, Luven Naidoo of R&G Consultants and Wavell Chimango of DGIT Architects

Seen recently at the Durban Chamber of Commerce and Industry and Garlicke & Bousfield International Business Dialogue were from left, Richard Cookson, Frances Chisholm and Sanjay Harryparshad

From left, Tumi Maje, Stanley Zulu and Kenny Mathebe

Seen recently at MAN Truck & Bus Assembly Plant in Pinetown from left, Kim McLeod, MAN; Alistair Macdonald, Lormark; Alan Swart and Herman Bos, Solaray

From left, Nimrod Chili and Patience Dumisani, MAN Truck & Bus SA and Logie Naidoo, Ethekwini Municipality

Seen recently at the KZN Industrial & Technology Exhibitors Briefing held at the Garden Court Marine Parade from left, Stevan Elion, Switch Technique; Norman Fowler, Feedback Electronics; Bryce Mildenhall & Bradley Maher, Elonics and Anthony Hittler, IFM Electronics

From left, Brenton Van Zyl, Toolquip & Allied; Robert Baronet, Supersafe Systems; Shoba Naidoo, Future Packaging and Greg Boswarva, Supersafe Systems

From left, Issy Vawda, David Kopp and Jaco Beyleveld all of Tyson Commercial

Seen recently at the official opening of the Onelogix Umlaas Logistics Hub were, from left, Patrick Pols, United Bulk; Jacques du Randt, Jackson Transport; Mitzi Vosloo, United Bulk and Athol Saunders, Buffelshoek Transport

From left, Quinton Roos, Bradley Tessendorf, Jonathan Beukes and Rufus Pieterse – all of CVDS

Seen recently at the opening of Ibhubesi Industrial Park were from left, Helen Robinson, MEHR Property Group; Grant Salomon, Proposal and Hannes Potgieter, Hannes Potgieter Prop

industry movers

Andre Verreyne, Yokogawa; Lucky Penduka, Tongaat Hulett, Brandon Tanner, Hosaf and Lucas Esterhuyse, Gail Norton Instrumentation

Mark Stephens has been appointed Channel Sales Manager at Jasco Group

1THREAD_4289_KZN

Seen at a recent SAIMC monthly meeting held at Durban Country Club from left, Darren Pilkington, Proconics; Anton Schilz; Loadtech Load cells, Ronald Korevaar, Engen and Donald Hobson, Proconics

Frans Minnaar has been appointed Executive Director of the Concrete Manufacturers Association

Jandré De Milander has been appointed Group Executive: Operations to Group Executive: Packaging and Tissue at Novus Holdings

Geared Motors \ Drive Electronics \ Drive Automation \ Industrial Gears \ Services

We drive port logistics

SEW-EURODRIVE is familiar with the requirements of port logistics. Several stations are passed through, from the time the goods are delivered to the ports, right up to the point at which they are handed over to other means of transport, such as trains, HGVs or ships. In each of these steps, the goods must be lifted, moved, stacked and turned. Modularity, reliability and availability are demanded in order for these wide range of tasks to be performed economically. The machines, systems and technology involved are exposed to particular ambient conditions and must therefore be robust, able to withstand high torque loads and have a long service life, while also coping with an increased degree of internationalisation. Our reliable mechanical and innovative electronic drive components are the result of decades of experience in building drives for the field of port logistics. SEW-EURODRIVE - Driving the world.

Tel: +27 31 902 3815 Web: www.sew.co.za