Kzn industrial & business news issue 93 by The Media & Events Company

ISSN NO: 1562 -5702

JUnE/ JUly 2015

R20.90 (incl. VAT)

Seamless integrated intermodal access

ube TradePort Corporation recently announced the launch of the International Trade Avenue, a 3.25 km dual carriage highway, which runs parallel to Dube TradeZone, north of the air traffic control tower, marking a major milestone in Dube TradePort’s implementation of its industrial development strategy for the next 20 years. Through the first phase of development, Dube TradePort has been able to successfully attract over R 1 billion in private sector investment from manufacturers, property developers and logistics companies. This is transforming Dube TradePort into a leading global air logistics platform in Southern Africa - seamlessly integrating with intermodal road, rail and sea infrastructure. Dube TradePort is understandably upbeat about the seven new industrial developments, which are currently taking shape in the TradeZone, with manufacturing in the electronics sector, packaging and logistics forming the core of the latest investments. This has prompted the introduction of a specialised clustering approach. The approach concentrates on encouraging and supporting inter-firm collaboration, institutional development and support in targeted industrial sectors that offer

Issue no. 93

Inside

Durban firms hit hard by load shedding - page 3 Sugar Industry page 7 Electrical & Electronics - page 15 Environmental Management & Control page 18

the most local economic development potential. Dube TradePort’s sector strategy includes targeting the cluster development of electronics manufacturers for the TradeZone. Electronic goods constitute one of the most airfreighted product groups both locally and globally as they are predominantly lightweight, high-value and

form part of the ‘just-in-time’ supply chain system. “We are currently investigating the development of an electronics cluster. A number of key electronic investments are coming into the zone and, with the potential of Special Economic Zone status, we are exploring the supplier linkages in this sector across a wide range of businesses with an emphasis on

export and air freight usage,” says Hamish Erskine, Dube TradePort’s Acting CEO. The first phase of the development has proven that Dube TradePort’s sector approach to its development has been successful in attracting the right investment into the precinct. Dube TradePort plans to Continued on page two continue

Ethekwini to use alternative housing technologies

pilot project using alternate building technology is underway to fast-track housing delivery in eThekwini Municipality, as part of the City’s strategy to eradicate transit camps and informal settlements. The alternative housing technology includes the use of energy efficient materials to create more greener and sustainable neighbourhoods. These houses will be approved by the National Home Builders

Registration Council. The Municipality’s Executive Committee in early June, approved a proposal to roll out alternative housing and servicing technologies in various housing projects. This is the first time such technologies are being used for low cost housing delivery. To date contractors have been appointed to delivery 800 units constructed using the alternative building method.

On 11 November 2013, the Bid Adjudication Committee approved the award for the building of 20 show houses to 20 service providers. The show houses served as a platform to assess the different housing technologies available and select a suitable alternative technology model to improve housing delivery. A few show houses were built at sites across the Municipality and this was done in order to evaluate many aspects related to compliance with

building regulations and cost, functionality, longevity, post construction maintenance, among others. The assessment of alternative technology show houses also considered the quality and strength, thermal and environmental considerations, creation of employment opportunities and post construction maintenance. The demonstration houses met technical, financial and social requireContinued on page two

Machine Tools, Metals, Alloys & Fabrication page 19

Construction, Civil & Structural Engineering - page 22 Zululand Industry Focus page 24

Company & Product News - page 25

Don’t go to Mars for space... Speak to the space experts – conveniently located right here on earth.

design: lettie@creatiff.co.za

Krost Shelving & Racking manufactures high quality, innovative and comprehensive racking and shelving solutions at exceptional value. Our experienced consultants will custom design a system to perfectly match your requirements and advise you on achieving a cost effective space solution that will: Maximize utilisation of space, increase productivity and efficiency, enable more effective stock management and improve safety. Racking – Conventional, VNA, Drive-in, Flow Rack, Pushback, Shuttle etc. Shelving – Bolted, Boltless, Library, Gondola (Supermarket). Mezzanine – Structural and Rack Supported. Lockers – Steel, Wire, Plastic etc. Bins – All storage containers.

Branches in Johannesburg, Durban and Cape Town. For any enquiries, please call +27 031 700 2020 ISO 9001-2008

QUALITY CERTIFIED

SANCERT CERT NO 20120101

Manufactured in South Africa since 1965

Seamless intermodal integration this specialised sector approach in developing the rest of its zones under the auspice’s of the Industrial Development Zone, which is meant to promote and enhance the competitiveness of the Province’s manufacturing sector and to encourage beneficiation. The underlying purpose of the Dube TradePort IDZ is to stimulate economic development, grow exports and improve the global competitiveness of South African-produced products. In line with this, its key objectives include attracting increased levels of foreign direct and local investment, the active promotion of integration with existing local industry and the considerable increase in value-added production. Additional objectives include the provision of an environment which will expand the advantages of existing industrial and technological capacity, while also facilitating the growing creation of industrial complexes. Continued on page two

June / July 2015

news

KZN Industrial & Business News

Over the next 20 – 30 years, Dube TradePort aims to roll out the development zones that are targeted at the following sectors: 1. Electronics manufacturing and assembly; 2. Aerospace and aviation linked manufacturing and related services; 3. Medical and pharmaceutical production and distribution; 4. Clothing and textiles; and 5. Agriculture and agro-processing, inclusive of horticulture, aquaculture and floriculture. These industries will be supported by: 1. Freight- forwarding and aviation services; 2. Warehousing and storage; 3. Logistics and distribution; 4. Light manufacturing and assembly;, 5. High-tech and automotive industries; 6. Renewable energy; and 7. Cold storage. In creating a seamlessly integrated intermodal logistics platform, Dube TradePort is implementing and realising some of South Africa’s key infrastructural and economic development plans, such as the South Africa’s National Development Plan, SIP2 and the National Development Plan. Enquiry no: 1

Medium truck range launch in Ballito

AW Vehicle Manufacturers SA (Pty) Ltd has launched a new FAW mediumweight truck range specifically engineered for the local market and built on South African soil for the southern and central African markets. The vehicle was launched in KwaZulu-Natal at a glittering event in Ballito recently. This new vehicle offers the lowest cost per ton in the medium truck segment. According to Yusheng Zhang, CEO of FAW Vehicle Manufacturers SA, the decision to introduce a medium weight truck range was based on customer demand and market opportunity. “Our market analysis confirmed the need for a vehicle as durable and rugged as our heavy and extra-heavy trucks, but with smaller dimensions to handle a different working environment.” “The new FAW 8.140 FL carries all the hallmarks that FAW trucks are renowned for, namely strength, reliability, easy operation, and most importantly, delivering on the promise of a ‘truck built for Africa, in Africa’.” He explained. Imported from parent plants as SKD kits, the cab, chassis, axles and other subassembly components, together with the imported Cummins ISF engine and the ZF transmission, are all neatly assembled in the company’s brand new Coega-based plant. Enquiry no: 2

Fast tracking housing ments. Services will include water, sanitation, pathways, retaining walls, roads and storm water drainage. City Manager Sibusiso Sithole said that the project will be delivered based on the current approved budgets. “The intention of Council is to fast track service delivery by exploring the market for alternative technologies and service,” said Sithole. He added that that the advantage of the alternative housing technologies is that a house can be built in approximately eight days, while conventional methods take up to 14 days to complete. Sithole said that some of the service providers will be setting up manufacturing plants for their products and will be providing training and job opportunities thus contributing in the enhancement of the local economy. The first phase will include the housing projects in the following areas: Burlington Greenfields Extension, Cornubia (Phase 1(b), Craigieburn in Umkhomazi, Emalangeni Phase 2 in Mpumalanga, Kennedy Road (Dodoma Place), Klaarwater, Klaar water Station, Sandton Place (Phase 3) and Kanku Enquiry no: 3 in Isipingo.

Continued on page two

P O Box 1322 Wandsbeck 3631 Tel: (031) 266 7511 Fax: (031) 266 7514 Email: editorial@mediaevents.co.za www.mediaevents.co.za Managing Director: Janet Coom Editor: Jacqui Harris Email: editorial@mediaevents.co.za Sales & Marketing Manager: Cheryl Murphy Email: cheryl@mediaevents.co.za Any news items, press releases, articles and photographs relating to business and industry in KwaZulu-Natal are welcome. All contributions will be considered for publication. Disclaimer: The editor and management of KZN Industrial & Business News make every effort to ensure the accuracy of the contents of this publication. However, no warranty is made and no responsibility will be borne by the editor or management of consequences of any actions based on information published. The views and opinions expressed in this publication do not necessarily reflect those of the editor and/or management. PUBLISHED BY: Hentiq 1910 (Pty) Ltd t/a THE MEDIA & EVENTS CO Reg No. 1999/019445/07 COPYRIGHT: All rights reserved

June/ July 2015

news

KZN Industrial & Business News

Durban firms hit hard by load shedding

ll of the Durban organisations responding to a survey by audit, advisory and tax firm, BDO, on the impact of load shedding on business, believed that concerns about South Africa’s future electricity supply impacted negatively on investor confidence in the country, says Bronwyn Lovell, Managing Partner at BDO in Durban. Furthermore, 47% of the respondents reported that the electricity disruptions had a negative effect on their operating costs, while 59% said they had an adverse impact on service delivery.

“We are aware of how load shedding is affecting our business and thought it would be interesting to find out the effect it was having on our clients’ operations,” said Lovell. A quarter of the organisations surveyed experienced load shedding a few times a week, with 27% being affected about once a week and the others less frequently. For 86%, the average period of load shedding lasted two to four hours; for the remaining 14%, it was less than two hours. This translated into between 5 and 20 operating hours affected in the last three months for

41%, 21 to 40 hours for 37% and more than 100 hours for 7% of the organisations. Load shedding had a high or medium negative impact on the turnover of 42% of the businesses and on the competitiveness of 56%. “Professor Arturo Bris, director of the IMD World Competitiveness Center, has identified a lack of capacity in electricity generation and distribution as one of the major challenges facing South Africa, along with deteriorating education, high youth unemployment, corruption and an insufficient supply of skilled engineers and technicians.”

he 14 kilometre stretch of water pipeline extending from Inchanga Station to Alverstone Reservoir and then on to Ashley Drive in Kloof is now complete and, will shortly be handed over to eThekwini Water and Sanitation (EWS) and brought into service. The completed segment of pipeline, which took a total of 24 months to put in place, comprises the first two contracts of the R1,8-billion second phase of the Western Aqueduct.

Heavy engineering and manufacturing companies were hardest hit. Lovell went on to say that a number of actions were being taken by BDO clients to mitigate the impact of electricity disruptions on their business and keep their systems up and Enquiry no: 4 running.

R511 m investment in local expansion

Phase 2 reaches significant milestones

The third contract that will see the remaining 25 km of pipeline laid from Ashley Drive to Ntuzuma is already well underway. The contractor, Esor Construction, would be entering one of the more challenging parts of this project as it excavated the throughfare near the Kloof Station in order to lay the pipeline. Another project milestone has been reached is the awarding of a fourth contract for construction of an urgently needed branch line running along Haygarth Road and under the N3 to Tshelimnyama to Esor Construction. This 16 month long contract, worth R88 million, is expected to relieve water shortages in the Tshelimnyama area. It will entail laying a pipeline from the entrance to Makaranga Lodge to the Haygarth Road Reservoir. From there, a 500mm pipe will take water to the existing reservoir in Tshelimnyama. Tenders have closed for the construction of the Wyebank Break Pressure Tank and EWS is currently assessing bids. Construction is Enquiry no: 5 expected to take 18 months.

Oliver Ackermann, Sourcing Unit Director Indonsa; Bruno Witvoet, President: Africa; Paul Polman, Unilever CEO; Piet Joubert, Ingede Project Lead

arly June saw Unilever officially open a R511-million rand factory expansion at its Indonsa Factory in Riverhouse Valley in Durban. The expansion forms part of Unilever’s R3 billion “Capacity Transformation Project” (CTP) and Unilever’s Sustainable Living Plan (USLP). This investment increases the Indonsa factory’s manufacturing capacity to 100 000 tons, which will

Linvar_135x200 ad.indd 1

be fully utilised beyond 2020, while reducing its carbon footprint to a total of 41 tons. Skills training of 130 factory workers will ensure world-class operations. Says Paul Polman, Global CEO, Unilever: “This expansion makes the Indonsa site the largest Savoury Factory in the Unilever world by volume." "The site will achieve this growth whilst maintaining the flexibility to accommodate both the complex savoury portfolio and aggressive innovation agenda linked to the growth.” The CTP, known as Ingede, was signed off in September 2013 and is now fully operational. Adds Mr Polman: “While we invest in world class factories, we continue to invest in our people that drive our success. The Indonsa team is driven by core values that ensure that they are empowered and believe that success can be achieved by collaboration Enquiry no: 6 and teamwork.”

2015/05/26 3:13 PM

June / July 2015

news

KZN Industrial & Business News

Upskilling youth essential to SA’s maritime industry

T New building contracts

eflecting its growing experience and expertise in diverse sectors ranging from medical to retail, multi-disciplinary construction group Liviero has secured new building contracts at Natalspruit Hospital and at iconic Durban shopping centre, The Workshop. The firm’s R39-million contract at The Workshop is for an upgrade of this iconic landmark for client Vukile Property Fund Limited. This historic building was constructed in 1860 as the original railway workshop for the Durban Station. In 1986, the building was refurbished and transformed into The Workshop Shopping Centre, one of the country’s first themed shopEnquiry no: 7 ping centres.

he future of South Africa’s maritime industry falls within the hands of its youth, and in order for the industry to prosper, it is key to ensure that the correct skills sets and experience are being passed down to the next generation. This is according to Frederick Jacobs, Chairman of Maersk SA (Pty) Ltd - responsible for the Maersk Line, who says that to ensure that the future of a healthy and productive maritime industry is sustained by a comprehensive workforce, the skills of South Africa’s youth need to be continually developed and nurtured through training facilities such as the South African Maritime Training Academy (SAMTRA), a non-profit organisation that provides maritime education and training solutions to young South Africans interested in a career at sea. He explains, “The global maritime transportation system services world trade by moving approximately 90 per cent of cargoes and commodities. Due to the high volumes of trade

which moves through South Africa’s harbours and ports, there are vast career opportunities for youth in the maritime sector to explore. Skills development and education are primary means of enabling young people to make a smooth transition to the maritime industry.” Engineering Cadet Masawutso Gaven Chisale is an example of a young South

African who is currently undergoing training to become an engineer in the maritime industry. “Gaven began his training at SAMTRA in 2012. His wish is to become a Chief Engineer and qualify to take charge of all sizes of ship. We believe that with the necessary help from SAMTRA Gaven will enter the maritime industry with confidence. With further guidance, hard work and dedication Gaven has great potential to earn his position as a Chief Engineer.” Jacobs says that investing in today’s youth also has a knock on effect in stimulating South Africa’s future economy and job opportunities. “South Africa has a proud maritime history globally and is a key economic driver. It is possible to leverage the maritime sector, not only for economic growth but to address the youth unemployment and other social challenges.” He says that this will in turn enable South Africa to maintain its respected position among other countries in the global maritime Enquiry no: 8 industry.

Workforce management software solution comes to Africa

WA Z U L U - N ATA L based national software company One Vision Systems (OVS) has secured the African license for Rapid Global products in a move that brings the Australian workforce management software solution to the continent. Privately-owned software company Rapid Global has supplied more than 50000 companies internationally with its award-winning product range. It provides e-learning, online inductions, contractor management software, site access control systems, incident and hazard reporting, online auditing, preventative maintenance software and visitor access systems with the facilities focusing on risk and workforce management to improve work health and safety compliance.

APE Pumps KZN Ind 150 x 205* 5/12/14 11:01 AM Page 1

CY CMY

In essence it provides a selection of workplace health and safety software applications designed to assist clients in managing their personnel, contractors and incidents. The products are designed to either stand alone or work in unison to create a customised solution to fit clients’ business requirements. OVS was founded by Renee Kirkham (pictured) as chief executive officer who is based in Ballito and backed up by her Business Parnter, Brent Grant (pictured), who is based in Cape Town. Kirkham says one of the key factors in the success of the Rapid Global products internationally has been the ability to merge the highly commended software solutions with real world business knowledge and expertise. K

“The products impact a business by changing their processes and improving their occupational health and safety compliance and workforce management. It is Rapid Global’s priority that their products be delivered to the market by experts with a proven track record in change management and demonstrate a care for how the products affect stakeholders in a business to deliver the desired results of improved compliance and a tangible reduction in risk,” she says. Kirkham says the web-based Rapid Global software could be accessed from anyway with the main server operating from Sydney. Clients could personalise the software to include corporate identification and packages could be purchased as a single entity and be added or changed in line with requirements. Grant says the initial focus would be industry, manufacturers, shopping centres, banks and financial institutions, frail-care facilities, property management companies, eco-estates and external contractors. Enquiry no: 9

High-performance lightweight prize

eighing just 3.5 kg, W Kärcher’s new T/71 Classic dry vacuum is compact and easy

to handle. Moreover, with 230mbar underpressure, resulting in high suction power, and especially quiet operation (63 dB(A)), it satisfies the demand- i n g requirements of commercial users. The vacuum offers an economical entry into floor cleaning, especially for commercial cleaning contractors and the hospitality industry. Its light weight makes the T 7/1 Classic easy to transport. The ergonomic handle on the suction head makes the vacuum portable with one hand, which makes jobs such as stair cleaning considerably easier. With its high suction power the T 7/1 reliably picks up dirt, enabling continuous, time saving operation. Its low operating noise level makes this vacuum especially suitable for use in noise-sensitive areas and during public opening hours. A fleece filter bag supplied as standard holds almost twice as much dust as a comparable paper filter bag. The permanent main filter is washable, eliminating the need for an additional dust bag. That reduces operating costs. The T 7/1 Classic comes with a floor nozzle that is suitable for both hard and textile floor coverings. For details on how to win one of these machines, visit Kärcher website. Enquiry no: 10

June/ July 2015

KZNâ&#x20AC;&#x2C6;Industrial & Business News

news

FREE door to door delivery

R1425

incl. vat

ltd. period only T & C's apply

LIGHT, YET STRONG. The new T 7/1 Classic dry vacuum cleaner from KĂ¤rcher. Its lightweight design, outstanding suction power and low price make the new T 7/1 Classic dry vacuum cleaner an essential item of equipment for professional cleaners, who often find themselves working in different places. www.karcher.co.za

June / July 2015

news

Second International Conference on Composites, Biocomposites and Nanocomposites 28 - 30 October 2015

he Composite Research Group (CRG) at the Department of Mechanical Engineering at the Durban University of Technology is hosting its Second International Conference on Composites, Biocomposites and Nanocomposites (ICCBN). The conference covers a variety of themes that include Materials and Applications, Processing and Characterisation, Analysis and Optimisation, Social and Ethics, and Toxicology. Abstracts of between 250 and 300 words for oral or poster pres-

entations can now be submitted. Authors of accepted abstracts will be required to submit full papers for peer review. The deadline is 31 July 2015. Please consult the ICCBN webpage for more information regarding venue, recommended accommodation, transport arrangements, plenary speakers and contact details. All queries with regards to the conference may be directed to: ICCBN Conference e-mail: iccbnm@dut.ac.za Enquiry no: 11

KZN Industrial & Business News

VAMCOSA member creates industrialist initiative

BBEE has failed in terms of empowering young black entrepreneurs, as well as creating young black Industrialists in the manufacturing sector. This is backed by the fact that South Africa has a 56% unemployment rate in the 18 to 35 age group. Today, State Owned Enterprises (SOEs) need to show that they are empowering the local communities where they are based. South Africans urgently need to create employment, especially in the manufacturing sector. Both the public and private sector need to be equally involved in the programme of employment creation, in particular, with the new infrastructural development projects. Previously, Eskom requested that VAMCOSA (Valve and Actuator Manufacturer Cluster of South Africa) members create young black Industrialists by selecting Entrepreneurs that have their own companies and to teach them additional skills in manufacturing. The Entrepreneur would then be given valves, related products or components of valves to manufacture, hence creating an upcoming Industrialist. According to Greg Walker MD Mitech and VAMCOSA spokesman, ”This model is unlikely to succeed as there is no financial obligation by the valve company and therefore a limited will for it to succeed”. Walker also commented on the fact that at present, valve companies have excess capacity and are unlikely to give components to a third party to machine. It is also difficult for a young black Entrepreneur to raise capital and that banks are unlikely to make credit facilities available for someone that does not have surety, he concluded. A more positive approach, according to Walker, is to identify an Entrepreneur who is hard working, passionate about manufacturing and

willing to learn new skills. He must also be willing to pass on his acquired skill to his employees. The Entrepreneur should be employed by the parent company for a period of approximately four months, prior to the commencement of the project. He should be overseen

by a Champion regarding his training and skills development and taught all aspects of running a business, from training in the manufacturing process of the product, understanding budgets, contact with up-stream suppliers of components, to setting up new business accounts. After the company has trained the Entrepreneur, a new Company is registered with 100% shareholding to the parent company. Later, 51% of the shares are transferred into a trust where initially the beneficiary is the parent company. The trust is also administered by independent trustees. Over the next five years, various goals are set for the Entrepreneur to achieve 51% ownership. Now is the time to find new premises, move stock, plant and machinery and to introduce some experienced employees to the new company. At the same time the Entrepreneur is continually mentored. Reasons as to why this will work include: the parent Company has an invested interest both financially and materially and therefore will ensure that the initiative is successful; the Entrepreneur earns his shareholding and is not just given it;

the new Company has access to finance through the parent Company; the new Company has access to procedures and policies from the parent Company so accreditations such as ISO 9001 can be obtained in a short period of time; the parent Company will achieve BBBEE points for skills development, black ownership and enterprise development; the new Company will create jobs and transfer skills to employees; the parent Company keeps its shareholding and conforms to BBBEE. Mitech, a VAMCOSA member, has started with the process of creating an Industrialist. The company has identified the Entrepreneur and identified a product that they currently make which can be manufactured by the Entrepreneur and which can be branded for opposition companies, hence opening new markets. The DTI through the TLIU (CSIR) has taken this initiative on as a case study. The new company PCT (Proportional Control Technology) opened its doors in March 2015 manufacturing its own range of positioners. PCT is claimed to be the only local manufacturer of conventional positioners (electropneumatic and pneumatic-pneumatic) formed with an intention to occupy the niche market of positioner manufacturing in South Africa. The new company is run by Murendeni Nemalili, MD This initiative creates the South African dream – giving young black Entrepreneurs the chance in life to have a platform to really achieve something significant, and thereby at the same time, increasing the South African manufacturing sector. It is hoped that with the success of this project, many more Entrepreneurs will enter the local valve industry. Enquiry no: 12

Risk management policies and load-shedding

iven that load-shedding has become a daily occurrence in South Africa, loss and damages to businesses as a result of power outages are no

HIGH IMPACT TRAFFIC DOORS

longer insurable events, as the cause of damage is no longer unforeseen. This is according to George Davis, Head: Construction and

High-security groove milling

GENERAL PURPOSE STRIP CURTAINS WELDING AND SAFETY SCREENS HIGH SPEED ROLL UP AND FOLD UP DOORS

Coralynne & Associates +27 (011) 849 3142

A network of agents throughout South Africa ensures excellent technical and installation support, and quick delivery times. 011 452-8723 021 551-5076 KWAZULU-NATAL: 0 8 6 1 0 3 3 3 0 3 PORT ELIZABETH: 041 487-2525 www.apexstrip.co.za JOHANNESBURG: CAPE TOWN:

Don’t just trust our word. See how internal coolant can transform your groove milling operations. Read more at sandvik.coromant.com/coromillqd 64 Jet Park Road, Jet Park • PO Box 25038, East Rand, 1462 Branches: Durban, Port Elizabeth, Cape Town, Vaal Triangle Direct Sales: 0860 101 008 Fax: 0860 101 006

Engineering at Risk Benefit Solutions, who says that in light of this businesses need to review their risk management policies to ensure that the business is adequately covered to avoid loss or damages. “One of the primary damages for business – apart from loss of income due to business interruption – is the impact of power surges on machinery when the electricity is suddenly restored. While many businesses have insurance cover in place for power surges, insurers have now had to adapt policy wording to insert a load shedding extension for such power surges, and to what extent this will be covered." "This means that businesses may no longer be covered for power surges as they have been in the past, and highlights the need to ensure that regular risk management assessments are conducted." “Insurance cover provides reimbursement for damages of unexpected, accidental acts, and as load shedding is no longer an unpredictable, or accidental event, there can be implications with related insurance claims.” Davis explains that a power surge refers to a ‘breakdown, electric, electrical and/or mechanical derangement’ or ‘failure in the operation of a piece of equipment due to some mechanical or electrical defect in parts of equipment’. “A power surge as a result of power being restored after a scheduled loadshedding blackout is therefore not covered by insurance.” He explains that there are however exceptions to this – for instance if safeguards are installed for equipment and machinery against power surges and electrical power fluctuations – but stresses that businesses need to be revaluating their risk management procedures. “Load-shedding is here to stay for the foreseeable future, and it continues to remain relatively unstable in that planned outages shift daily between various timeslots, depending on the demand or the technical problems experienced.” He says that businesses need to be mitigating risks associated to load shedding through effective, comprehensive risk management procedures. Enquiry no: 13

June/ July 2015

KZN Industrial & Business News

SUGAR INDUSTRY

Restitution success in local sugar industry • Participate in quarterly meetings to monitor the implementation of the annual plan. • Fulfil the detailed business process responsibilities/activities documented in the Restitution Settlement Models and Business Process Manual.

The sugar industry

Standing from left. Chairman of CANEGROWERS Suresh Naidoo, Vice Chairman of the South African Sugar Association (SASA) Bongani Linda, Chief Director: RLCC:KZN Adv Bheki Mbili, Regional Land Claims Commissioner Lebjane Maphutha, Nondungu Community Property Association representative Sphiwe Zulu, Managing Director of CANEGROWERS Nhlanhla Gumede, Ntwashini Community Trust representative Nelly Khoza, SASA External Affairs Director Portia Mpofu and SASA General Manager: Land Reform and Rural Development Anwhar Madhanpall. SEATED: The Chief Land Claims Commissioner, Nomfundo Gobodo and the Executive Director of SASA, Trix Trikam signing the MoU.

celebratory function where the South African Sugar Association (SASA) and Commission on Restitution of Land Rights signed a memorandum of understanding (MoU) and where title deeds of sugar cane farms were given to communities was another step in the sugar industry’s successful road of land reform and restitution together with government. The event, held in Mount Edgecombe recently, saw six communities formally receive the title deeds to their sugarcane farms all situated in the iLembe District north of Durban. The communities are: Mshikashika KaMakhosini Family Trust, KwaCele Nhlangwini Trust, Siyaphambili Community Trust, Qwabe Nkanini Communal Property Association, Nodunga Communal Property Association and the Ntwashini Community Trust. All of the communities were represented at the function where the Chief Land Claims Commissioner Nomfondo Gobodo gave an address outlining the progress of restitution and sustainable growth. The Chief Land Claims Commissioner commended the sugar industry for its ongoing work and contribution to progressing land reform and said that the signing of the MoU demonstrated both the government and the industry’s commitment to working together. There was acknowledgement that the sugar industry has long recognised the need to promote diverse

ownership of agricultural land under sugarcane and has a range of support instruments in place to promote sustainable land reform. The Vice Chairman of SASA, Bongani Linda, gave an address saying that evidence of these efforts is that freehold land under sugarcane under black ownership has increased

Rights shall collaborate in their joint exercise of planning and implementation of the restitution programme with the objective of ensuring sustainable cane business enterprises. The basis of this is entering into a cooperation agreement based on Settlement Models and a Business Process Manual. Both parties will provide support in implementing the restitution programme. The objectives of the MoU are: Firstly, to promote the achievement of the objectives of the restitution programme of government and the objectives of ensuring a sustainable sugar industry Secondly, to assist cane growers who have been assisted through the restitution land reform programme Thirdly, to promote structured Mshikashika KaMakhosini Family Trust relations between the sugar industry and the Commission on from 5% in 1994 to 22% currently. Restitution of Land Rights. The total hectares transfers to date The roles of the respective parties is 76 538 hectares, of which 47 895 are to: hectares can be attributed to the Land Restitution programme. Regional Land Claims Commission “The transfer of land to the six claimant communities that are receiv- • Provision of timeous information on ing their title deeds today is testimony the status on land claims to the willingness of our industry’s • Allocation of funding for settlement commercial growers to make land of claims available for land reform purposes.” • Allocation of funding for the recapiThe purpose of the MoU is intendtalisation of transferred properties ed to provide the framework and a • Allocation of capacity to expedite set of guidelines within which the the settlement of claims South African Sugar Association and • Participate in annual planning with Commission on Restitution of Land the sugar industry

AERZEN AIRGAS. NOW AT YOUR SERVICE IN KWAZULU-NATAL.

As part of its ongoing commitment to regional customer service delivery excellence, Aerzen Airgas has established a new branch in the Durban North area to serve as a dedicated service centre for KwaZulu-Natal, the northern Eastern Cape, as well as Mozambique and Mauritius. Customers in these regions will benefit from quicker turnaround times with regards to field service, repairs and overhauls of all Aerzen blowers and compressors. Further benefits to customers are reduced costs and a more personalised after-sales service. www.airgas.co.za Contact Earl Houston on +27 (31) 512 5025 or +27 (79) 894 8490 or ehouston@airgas.co.za 32 Kubu Avenue, Unit 8, Time Business Park, Riverhorse Valley - Durban North

• Coordinate and facilitate the annual joint planning process • Compilation of Agronomic Assessments timeously • Compilation of Business Plans timeously • Site inspections, reports in accordance with joint planning • Provision of support/advice with regards to settlement model types in terms of structuring

requirements and governance. • Inducting, and provision of capacity-enhancement initiatives • Fulfil the defined business process activities in the Restitution Settlement Models and Business Process Manual. Mr Linda said that the industry has worked with the Land Claims Commission in developing an industry specific business process for the settlement of claims. The business process manual sets out a set of specific activities for both the sugar industry and the RLCC to ensure that farms that are transferred remain sustainable. The MoU formalises this arrangement between the sugar industry and the Land Claims Commission. Enquiry no: 14

Air Pollution Control Dust Control Systems | Gas Cleaning Product Recovery | Standard Products Turnkey Systems | Powder Processing After Sales Service and Spares

Our product range includes: • Cyclones • Bag filters • Wet scrubbers

P.O. Box 4051 Cresta 2118, Tel: +27 (0)11 478 0456, Fax: +27 (0)11 478 0371 Email: apc@actom.co.za www.johnthompson.co.za www.actomapc.co.za

June / July 2015

SUGAR INDUSTRY

KZN Industrial & Business News

Creating successful rural communities

n partnership with various spheres of government, Tongaat Hulett is assisting in meeting the objectives of the National Development Plan in the areas of economic development and job creation, capacity building and poverty alleviation. As a core aspect of the strategy to grow its sugar production and promote renewable energy projects, Tongaat Hulett has pioneered a developmentoriented sugarcane supply programme to revitalise agricultural production in rural KZN. Development interventions are focused on previously disadvantaged individuals and, in particular, rural communities residing on communal land. To date, the company is actively involved in 21 Traditional Authority areas through various agricultural and socio-economic development initiatives. As a standout example illustrating the devel-

opment impact of these programmes, Tongaat Hulett has radically transformed the agricul-

tural sectors of the Mbongolwane, Mvuzane, Vuma and Kholweni Traditional Authorities over a four year project period. By the end of the 2015/16 season, approximately 4 600 hectares of new sugarcane will be developed for eight primary cooperatives, through the innovative Simamisa model. Upon completion, a total investment of R132,6 million in sugarcane development (funded by Tongaat Hulett and the Jobs Fund) would have been made, and will result in the annual employment of 1 000 individuals and approximately 185 000 tons of additional sugarcane production. Benefit streams (linked to sugarcane production) for these specific rural communities are estimated to reach R28 million per annum. Importantly, this

is a microcosm of the company’s development initiatives in various other Traditional Authority areas. Through the Operation Vuselela project, a partnership with KZN Department of Economic Development, Tourism and Environmental Affairs, Tongaat Hulett has contributed over R53 million to assist with project management and implementation over the past three years. The project has stimulated the establishment of over 30 cooperatives, with almost 2 000 individual member beneficiaries. In addition, the company provides these rural communities with financial assistance, a guaranteed market, support and mentorship, timeous access to critical inputs, and agricultural management advisory services to assist emerging suppliers and entrepreneurs with their businesses. Tongaat Hulett remains committed to sustainable land reform and transformation. In addition to the transfer of 11 800 hectares of company-owned sugarcane landholdings to emerging farmers, as well as the management of various State grant initiatives, the company has recently partnered with the National Department of Land Reform and Rural Development to administer and implement the Recapitalization and Development Programme in the company’s sugarcane catchments. This initiative is aimed at recapitalizing commercial/freehold land reform farms (both restituted and redistributed land). A total of R98,8 Million has been received to date. Enquiry no: 15

For over sixty years, Morris Material Handling SA (PTY) LTD has been committed to providing Standard and Engineered material handling solutions across a variety of industries throughout South Africa and into sub-Saharan Africa, including Steel Making, Aluminum and Copper Smelting, Water Treatment Plants, Container Cranes, Mining and Engineering Industries.

Breakthrough innovation for cane industry

Specialising in the following: • • • • •

Wire Rope Hoists with capacity of 120 tons Standard Cranes with capacities of up to 150 tons Electric Chain Hoists with capacity of up to 20 tons Manual Chain Hoists & associated Lifting Equipment Engineered Cranes for Hot Metal, Container Handling or heavy duty process requirements

By choosing Africa’s Lifting Legend you: • Tap into a wealth of knowledge, dedicated experience and industry know-how. • Enjoy peace of mind knowing that your material handling solution brings value to your business. www.morris.co.za Crane Aid, a division of Morris Material Handling, is the largest service company in Sub – Saharan Africa consisting of 17 branches specialising in:

• • • • •

Servicing and Repairing of all cranes, hoists and associated lifting equipment Refurbishment and modernisation of all makes of lifting equipment Annual load testing as per the OHS Act Spares and associated electrical equipment Comprehensive crane maintenance training at our fully equipped training centre HEAD OFFICE - BENONI Cnr Dusseldorf & Ruhr Road, Apex Ext 3, Benoni Tel. 011 748-1000 Fax. 011 748-1159 www.craneaid.co.za For 24 / 7 breakdown assistance call our toll free number on 0800 015 659

he Coca-Cola Company recently unveiled the world’s first PET plastic bottle made entirely from plant materials at the World Expo - Milan. PlantBottle packaging pushes the boundaries on sustainable innovation by using groundbreaking technology to create a fully recyclable plastic bottle made from renewable plant materials. PlantBottle packaging is The CocaCola Company’s vision to develop a more responsible plant-based alternative to packaging traditionally made from fossil fuels and other non-renewable materials. PlantBottle packaging uses patented technology that converts natural sugars found in plants into the ingredients for making PET plastic bottles. The packaging looks, functions and recycles like traditional PET but has a lighter footprint on the planet and its scarce resources. Nancy Quan, Global Research and Development Officer, The CocaCola Company said “This is a pioneering milestone within our Company’s packaging portfolio. Our vision was to maximize game-changing technology, using responsibly sourced plant-based materials to create the globe’s first fully recyclable PET plastic bottle made entirely from renewable materials.” PlantBottle packaging maintains the high quality package consumers expect but with the added benefit of being made from renewable materials. It can be used for a variety of packaging sizes and across water, sparkling, juice and tea beverage brands. Today, the company uses sugarcane and waste from the sugarcane manufacturing process to create PlantBottle packaging. Both materials meet The CocaCola Company’s established sustainability criteria used to identify plant-based ingredients for PlantBottle material. These guiding principles include demonstrating improved environmental and social performance as well as avoiding negative Enquiry no: 16 impacts on food security.

June/ July 2015

KZN Industrial & Business News

SUGAR INDUSTRY

Wet scrubber to reduce explosion risk on sugar dust N akambala in Zambia is Africa’s biggest cane sugar factory and in 2014/15 produced 424 000 tons of sugar, representing a record for the most sugar ever produced by a single factory on the continent in one season. Illovo Sugar approached Techmatic Industrials to visit Nakambala to evaluate and propose a solution for the control, extraction and collection of sugar dust. Dry, fine sugar dust is a major explosion hazard and Illovo were determined to find a suitable solution to minimise the risk. Techmatic Consulted with Air Pollution Control, a business unit of John Thompson (the Power division of ACTOM) and, after initially considering dry collection, i.e. bag filters, it was decided to pursue the option of a wet scrubber to reduce the possibility of further risks by handling dry sugar dust after collection. A Vane Scrubber was selected as the best option for this application. The Vane Scrubber operates by introducing scrubbing liquid into the scrubber as a spray directed down over a circular “scrubbing vane” arrangement. As the liquid drains through the vanes, it creates curtains of scrubbing liquid. Dust laden gas enters the scrubber tangentially and collides with the curtains, initiating particle agglomeration. The coarser particles produced are washed down to the slurry outlet. A restriction disc located in the scrubbing vane assembly accelerates the spin velocity of the gas. This action, combined with the flood of atomized liquid from the spray, causes the formation of fine liquid droplets which encapsulate the fine particulates, again enhancing agglomeration. The cyclonic action of the saturated gas stream as it spins upward forces the agglomerated particles to fall out of suspension. The

On-site balancing and vibration analysis

ccurate vibration analysis can provide the necessary information to completely evaluate machine condition, identify symptoms to avoid on-going damage, determine the cause of damaged components, and offer a prognosis for remaining service life. It can mean the difference between maximum production efficiency and catastrophic failure. Brooklyn Engineering offers a complete range of services to diagnose, troubleshoot and correct machine conditions. These include: • Vibration diagnostics to analyze and evaluate the cause of machine vibration. • Field balancing for smooth, quiet operation and extended service life. • Predictive maintenance packages with periodic data collection to establish baseline operating parameters, set limit values and provide comprehensive machine evaluation reports. • Blowers or fans (unlike electric motors, pumps or compressors) will often run smoothly only for a limited period of time or in a specific operating condition. Unbalances may occur during operation, causing costly damage to machines, foundations or buildings. Often, however, dismantling the part for balancing is not an option, for reasons of cost. In such cases, field balancing is the best solution. Members of the Brooklyn Engineering team will measure the unbalance of installed rotors in situ, with the help of portable balancing equipment, and correct it without any need to dismantle the rotor. Enquiry no: 18

coarser droplets impinge on the mist eliminator vanes and the finer droplets are forced to drop out of suspension by gravitational and centrifugal forces acting on the gas stream as it exits through the top. The cleaned gas leaves the top of the separator and is ducted into the atmosphere via a fan. In consultation with Illovo engineers, the standard John Thompson APC Vane Scrubber was used with some important additions to suit the application. Hot water is used as the scrubbing medium which reduces the risk of bacterial growth. The scrubbing water is circulated until a preset Brix level is achieved and is then bled off to process. The John Thompson APC Vane Wet

Scrubber installed at Zambia Sugar’s Nakambala Mill was recently commissioned by Techmatic and Illovo engineers and the difference inside the factory is dramatic. Techmatic collaborates with John Thompson APC on the design of complete dust extraction systems including Wet Scrubbers, Reverse Pulse Bag Filters and Mechanical Shaker Bag Filters for their clients. The equipment designed and supplied by John Thompson APC is then installed and commissioned by Techmatic. Techmatic also designs, manufactures and installs dry powder and granule conveying systems, storage silos and a large range of material handling equipment. Enquiry no: 17

June / July 2015

SUGAR INDUSTRY

KZN Industrial & Business News

New premises for air and gas conveying specialist

arly June saw Aerzen Airgas, formerly Airgas Compressors, - a company well regarded for its extensive knowledge and reputation regarding Aerzen roots blowers, rotary lobe compressors and screw compressors - celebrating the roof wetting of its new dedicated service station in Riverhorse Valley in Durban. The company which is headquartered in Aerzen, Germany, has a growing footprint in Africa with a long standing branch in Johannesburg and an office in Nigeria since 2013. Aerzen Airgas specializes in sales and after sales service of Aerzen’s air and gas conveying units for positive pressure and vacuum applications. Aerzen machines are manufactured and imported from Germany. Sugar refineries use blowers during dilute or lean phase pneumatic conveying, whereby

sugar without concern of particle reduction is carried via a conveying pipeline system. Stubel says that, because of sugar’s low melting point, Airgas recommends the use of an after cooler with Aerzen’s main workhorse, the Delta Blower Generation 5, to reduce the high discharge air temperature. Further, the Aerzen blower is a dry running machine, with no oil in the conveying chamber, which eliminates any contamination of the sugar being conveyed in the pneumatic system. “Compared with competing products that perform a similar function, the Aerzen Delta Blower Generation 5 series, in combination with IE3 motor technology, is the most energy efficient roots blower on the market today” says Andreas Stubel of Aerzen Airgas, adding that Aerzen has just introduced a highly

efficient Generation 5 blower, called the E-Blower, which will be even more eco-friendly and energy efficient. Aerzen products are renowned for their efficiency and low lifecycle costs; which is backed up with after sales service that includes field service, repairs, overhauls and maintenance Aerzen Air - The official ribbon cutting at the Aerzen Airgas KwaZuluNatal branch contracts to keep customer operations running smoothly. According to Earl Houston, of machinery. Moreover, this value-added serDurban branch manager, “the fully-operational vice ensures that the clients experience less KZN branch will dramatically improve turna- downtime and remain highly-competitive.” Enquiry no: 19 round times related to the servicing and repair

Oil-free compressor for clean air

he pioneering oil-free and direct-drive technology built into the oil-free LZ piston compressor range from Atlas Copco Compressor Technique ensures the efficient and reliable delivery of absolutely 100% clean air. “Piston compressors have always presented a compelling offer in terms of robustness, low maintenance and energy efficiency but this strong performance always came with high noise levels and few control options,” says Atlas Copco Compressor Technique’s Business Line Manager - Industrial Air, Charl Ackerman. The Atlas Copco LZ eliminates this trade-off; it is the most complete oilfree piston compressor on the market, meeting all clean compressed air needs.” Ackerman points out that as energy

use constitutes the highest cost of running a compressor, it is absolutely essential that a compressor operates as lean as possible. “Our LZ compressor features a number of built in innovations that dramatically reduce energy consumption. For example, the directdrive and start-stop technology eliminate waste during the unload cycle while the one-bearing motor reduces mechanical friction.” Even after filtering, the complete removal of all oil vapours, aerosols and other contaminants from oilinjected compressed air can never be 100% guaranteed. Thanks to Atlas Copco’s innovative oil-free technology, the LZ compressor features an ISO 8573-1 Class 0 pump

Minimise contact with the outside environment

n the food or manufacturing industry it is a requirement to minimise contact with the outside environment for Hygiene

purposes and to avoid sudden temperature changes. Choosing a quality durable product for the working environment will help

that produces TÜV-certified 100% clean air. When it comes to reliability and low operational costs, there are few compressors that can match the LZ range which boasts an impressive operation life time of 20 000 hours. A number of factors contribute to this extreme reliability including the use of quality components in manufacture such as patented steel inlet/outlet pump valves. The fact that the LZ does not use any oil delivers across-the-board savings including lower maintenance costs and reduced service interruptions all of which have a direct and positive effect on uptime and ultimately productivity. The LZ also presents a high performance cost effective foundation for the Atlas Copco on-site nitrogen generation system. This system which combines a compressor such as the LZ with a nitrogen generator ensures a dependable supply of purified nitrogen gas with purities of up to Enquiry no: 20 99,999%.

avoid unnecessary waste and maximise energy saving. Maxiflex Door Systems offers the Crawford range of Sectional Doors and Docking Solutions, which can enable a safe and efficient process for loading and unloading. The Crawford DL6010S connects the building with the vehicle. The result is highest safety for the transfer of goods, avoiding injuries to the personal or damages to the equipment. For cold storage facilities there is the Crawford DL 6020TI Teledock Isodock Leveller, which is placed behind a insulated sectional door. It is also hermetically sealed off from below, preventing cold or hot air access. Together with a Crawford Dock Shelter the result is an improved working environment and goods protection. Vehicles reverse into the Crawford Curtains Dock Shelter, which seals it off with flexible side and top curtains, giving weather protection during the loading and unloading process. Maxiflex Door Systems offers products that can save considerable energy with doors that have good seal and are well insulated. Preventative maintenance ensures fewer breakdowns and contributes to a more stable interior climate, which benefit your goods and keeps energy losses to a minimum. Enquiry no: 21

June/ July 2015

SUGAR INDUSTRY

KZN Industrial & Business News

Computational fluid dynamics technology revolutionising boiler design

arket pressures on more cost effective, energy efficient and environment-friendly boiler designs are increasing continuously. Additionally, the challenges faced in boiler design and combustion technology demand more accurate engineering methods. To meet these demands John Thompson’s team of experienced engineers are armed with state of the art engineering tools through the company’s investment in Computational Fluid Dynamics (CFD) technology. The combustion process inside a modern watertube boiler is a complex phenomenon, consisting of numerous chemical reactions all of which play an important role in boiler performance. Traditionally these boilers were designed using lumped thermal models of the combustion reactions to determine fluid composition and properties. However, these methods required empirical correlation factors that may not have been appropriate for all applications. CFD technology enables engineers to model the combustion process and related physics of various fossiland biomass-fired watertube boilers and resolve any design and operating problems before manufacture and commissioning. When doing these computations different physical models are imple-

mented in the code to simulate the process. Physics in the CFD model include: tracking of the fuel particles, evaporation and devolatisation of these particles, surface combustion on the fuel particles, the combustion process in the gas, radiation heat transfer and pollution formation. A high level of geometric detail is included in the model to capture certain key results. The geometries considered in detail are the fuel spreaders, the combustion air system and furnace. The tube banks of the various heat exchanger sections are also included. The results from the CFD analysis show the temperature contours, flow patterns, and gas composition

throughout the boiler. These more precise calculations and data allow for the continual improvement of boiler designs which are Industry benchmarks. Due to the fact that CFD links the flow characteristics with the chemical reactions of combustion it is an ideal platform to investigate enhancement of fuel and air mixing, time for combustion and temperature of reaction. This leads to better combustion with difficult fuels and also higher plant efficiency with lower emissions. The interaction of the 3D flow and temperature fields with the fuel particles allows analysis of new fuels with regard to fouling and corrosion. Erosion is of particular importance for biomass fuels and CFD has been proven to predict wear patterns realistically. Due to recent advances in computer hardware, complex models built on a CFD platform have become feasible for industrial use. This provides a unique opportunity to investigate cleaner and more efficient energy from thermo-chemical conversion. The challenges ahead are to further develop CFD models to include more detail and accuracy through on-site validation. Enquiry no: 22

Moving sugar successfully

rucking company boss Eric Fana Sokhulu, 42, is riding the wave of success thanks to Ithala Development Finance Corporation, KwaZulu-Natal’s provincial development agency. Sphiwamandla Trading Enterprise is a thriving coal and sugarcane transportation business in Mtubatuba, northern KwaZulu-Natal, and as the owner and manager of this 17-yearold successful operation, Eric believes the company would not have been in existence had it not been for the financial assistance he received from Ithala. Fondly recalling his teenage years, he said he would help out at a family owned grocery store over weekends and school holidays, where he first heard of Ithala and the assistance they offer to entrepreneurs. His journey as an entrepreneur began when he purchased his sister’s grocery store with a transaction that was financed by Ithala and he has gone from strength to strength as a result. His affiliation with the transport industry began when he was contracted by the Department of Health, and later the Department of Education, to start a feeding scheme for schools in Mtubatuba.

To get the initiative off the ground, he needed vehicles to transport the food. While working on the feeding scheme he secured other contracts to deliver cars and repair roads and thus needed to increase his existing fleet of trucks. Business contracts began to snowball and he was contracted by Mfolozi Sugar Mill to transport sugarcane. Again, this meant he had to increase capacities and resources. He then started working in Jozini where he transported sugarcane for cane growers and the South African Sugar Association (SASA). The increased demand for sugarcane heightened the need for more trucks. Ithala came to the rescue once again by financing an additional 16 trucks. In 2014 Eric purchased a sugarcane transportation company and the newly acquired company has five trucks, seven trailers, three tractors and machinery which has helped in the expansion and development of the business. Eric currently has 89 employees. Eric was born in Stanger on Durban’s North Coast. Enquiry no: 23

Nuts about the versatile mini-excavator

ichard Wichmann, wellknown KZN Macadamia nut farmer, says he’s crazy about his new Kubota U50-5 mini-excavator. “The things that make this machine so good in an urban setting - no tail swing, compact, fuel efficient, long arm reach etc- are just the things that make it such an amazing tool on our farm,” says Wichmann. He says the Kubota U50 has been working between the trees in the orchards cleaning water ditches without touching the trees. “In addition the U50 mixes compost, loads whatever needs loading onto trailers, digs trenches for irrigation pipes and splits large rocks with a hydraulic breaker in the field to a more manageable size so that we can remove the rocks from the field,” he says. Wichmann adds that he uses the U50 to dig 200l-sized holes and then fill them with topsoil and compost so that newly planted trees have loose and nutritious soil for root growth and, with a similar effect, the excavator deep-rips (60 cm) the fields for planting sugar cane using an adapted subsoil ripper. “We have even chipped a concrete floor in a 6m x 7m shed.” This winter, after our Macadamia nut har-

vest, the Kubota will move between 20-year old trees to create terracing on the steeper areas of the farm. The idea here is that this levelling in the orchard will allow us to move more efficiently between trees in the pruning, spraying and harvesting stages with 4-wheelers and smaller tractors. “Our Kubota U50 has 580 hours on the clock in a space of five months. Average diesel consumption is 4.3 litres/hr. We use the bucket, a trenching bucket, a large compost mixing bucket, and a hydraulic breaker (Tecman TM65-V5) for the various jobs on the farm. We are looking to get a flail-head mower attachment to mow grass on embankments,” he says Wichmann’s Kubota fleet has expanded rapidly and now includes an M8540 tractor, a 900 4x4 RTV and, of course the U50-5 miniexcavator. “We are delighted with the performance of all our Kubota machines and, very importantly, with the service we have received from Agri Port, the Kubota dealer in our area,” Wichmann concluded. Smith Power Equipment are the agents for Enquiry no: 24 Kubota in South Africa.

June / July 2015

SUGAR INDUSTRY

Vikings steady T he Viking range of internal gear pumps continues to sell steadily into South Africa through local distributor Mather+Platt, which reports that carefully maintained local stock holdings are helping to secure urgent orders. Viking Pump is widely recognised as one of the world’s leading companies in internal gear pumps, external gear pumps, vane pumps and rotary lobe pumps. In South Africa, the pumps are widely used in mining and industrial applications, where they transfer viscous fluids up to 440 000cSt. The pumps have applications in petrochemical processing (bitumen, pitch and viscous oils), chemical processing (sodium silicate, acids, plastics, paints, resins, adhesives and mixed chemicals), pulp and paper (acids, soap, lime, kaolin and sludge), and the food industry (chocolate, butter, fillers, molasses and vegetable fats). The internal gear pumping principle,

invented by Viking Pumps co-founder Jens Nielsen, uses two rotating gears which un-mesh at the suction side of the pump to create a vacuum which pulls fluid into the pump. The spaces between the gear teeth transport the fluid on either side of a crescent to the discharge side, where the gears re-mesh to discharge the fluid. Mather+Platt’s range of Viking range gear pumps comprises six distinct lines. There are universal seal pumps in 12 sizes, comprising heavy duty, foot-mounted models with enlarged bearing housings that allow seals and seal technologies to be exchanged without removing the pump from the flow line. High speed compact pumps in six sizes are recommended for medium to heavy duty applications. No speed reducer is required. Motor-speed pumps in six sizes are manufactured in

ductile iron, and may be foot-mounted or close-coupled to IEC frame motors for a compact footprint. General purpose foot-mounted pumps in 14 sizes are made of cast iron for medium duty applications. Jacketing options are available. C-flange mounted pumps in eight sizes are made from cast iron for medium duty applications. No speed reducer is required. For applications in which leakage and fugitive emissions must be eliminated, or where downtime for seal maintenance would be problematic, there are mag-drive pumps in 12 internal gear and 22 external gear sizes to replace shaft seals with Enquiry no: 25 magnetic drive.

Boiler design using Computational Fluid Dynamics technology

KZN Industrial & Business News

New applications for award-winning remote control system

rown, one of the world’s largest material handling companies, has extended its tried-and-tested QuickPick Remote technology with a variant that controls lift and lower functions. Available now for fitment to Crown’s ES 4000 and ET 4000 Series stackers, this version of the successful remote glove technology features a special transceiver for the stacker’s lift system. Crown is distributed in Southern Africa by Goscor Lift Truck Company (GLTC), part of the Imperial group. The new lift technology means operators can now raise and lower the truck’s forks without having to use its control handle. Consequently operators have both hands free and no longer have to walk as far, bend as often or lift as much – all of which help improve productivity by reducing physical strain and operator fatigue. The transceiver communicates with the truck via a receiver mounted on the mast. A light indicates system status (raising or lowering). By pressing the button, operators can position the forks at an ergonomic working height of up to 1.8 metres, making it easier to transfer objects between pallets and shelving. But in addition to filling shelves, remote adjustment of the height of the forks can also provide an ergonomic aid for setting up production machinery or carrying out a range of workshop or assembly activities. Switching the QuickPick Remote lift function from raise to

Thermography at grate-level vs CFD results of combustion gas temperature

We use Computational Fluid Dynamics technology to enhance our design and engineering capabilities for the power generation and industrial markets.

Cape Town: +27 (0)21 959 8400, Johannesburg: +27 (0)11 392 0900, Durban: +27 (0)31 408 9700 russellw@johnthompson.co.za www.johnthompson.co.za

lower is effortless, while the function is automatically deactivated as soon as operators activate the control handle or climb onto the driver platform – and they can continue to operate the truck in the conventional way, regardless of whether or not they are using the glove. “With QuickPick Remote Lift Technology, Crown has developed yet another highly ergonomic solution that improves safety and efficiency while also offering specific benefits and genuine added value in a wide variety of applications,” says GLTC MD Darryl Shafto. Crown’s QuickPick Remote technology entered the low-level order picking market in 2014. It has already been honoured with five prestigious awards, including the IFOY Award (International Forklift Truck of the Year), iF Design Award and German Design Award. Industry users and observers regularly describe the remote control system as genuEnquiry no: 26 inely innovative.

Enhanced packaging sterilisation

ntroducing more efficient automated sterilisation for all types of packaging used in food and beverage and pasteurisation applications, the Levati Rotary Retort is now available in southern Africa through GEA Process Engineering SA. Suitable for the sterilisation of plastic containers, pouches, trays, steel and aluminium cans and glass jars, the rotary retort uses an enhanced spray sterilisation with both fixed and rotating nozzles that offer improved heat distribution and penetration across loaded baskets. This reduces processing times by as much as 20% to significantly improve productivity when compared to conventional retorts. Large installations also benefit from an improved footprint as fewer retorts are necessary to maintain production at any given level. The rotary retort uses a water spray sterilisation method, which is the most gentle and widely suitable sterilisation treatment that can be used for all packaging types. Water sterilisation avoids the problems of water recontamination and also enables heat to be recovered during the cooling phase and recycled during the warming phase of the following sterilisation cycle. A number of additional technical advances have been implemented

to the rotary retort, making the equipment easier to use, simpler to maintain and provide a longer operational life with a reduced Total Cost of Ownership. Levati is one of only a small handful of companies in the world that manufactures the complete array of componentry required for automatic retort sterilisation operations, including handling systems for the automated loading and unloading of crates. A variety of retort sizes are available according to customer throughput requirements, from 800 mm-diameter, 800 mm-length retorts to 2 500 mm-diameter, 12 000 mm-length units. Levati control systems enable full track and trace capabilities that allow operators to easily select the desired sterilisation recipe for each product. By offering a precise control of temperature, pressure and cycle time, Levati technology ensures the desired product quality and required production levels are achieved with maximum efficiency and minimum utilities.

Enquiry no: 27

June/ July 2015

SUGAR INDUSTRY

KZN Industrial & Business News

Integrated automation solutions for sugar industry

okogawa distributed con- Yokogawa’s visual mesa system trol systems (DCS) have been offers total solutions for mass and active in the southern african energy balancing, thereby drastically sugar industry for nearly 25 years. improving plant operations that result During this time, Yokogawa has pro- in increased profitability and effivided complete factory automation ciency. solutions to sugar mills, sugar refin- Additional challenges facing the local eries and ethanol plants in South sugar industry are increased labour Africa, Swaziland, Mozambique and costs, climate change, urbanisation Zimbabwe. and land claims. With their proven high reliability The sugar industry therefore has to and availability as well as proven low consider more advanced automacost of ownership, Yokogawa dcs’s tion solutions in order to drive down are well suited to the demands of the costs, improve plant throughput and sugar industry. increase profitability. Included in Yokogawa’s process By developing and implementing automation offerings are our manu- a complete automation road map facturing information systems (mis) to automate as much of the sugar solutions. These have allow for real factory as possible, Yokogawa is time critical production and qual- well equipped to provide an inteity data being made available via grated automation solution required a web based environment enabling to assist in solving these challengkey performance indicator (KPI) es. Yokogawa’s complete automamanagement, process vigilance and tion and control solution package seamless top management interac- includes: tion with operations. • Mis and mes solutions. One of the key future challenges • Plant asset management systems E:\!BMG\#Jobs\Adverts\2015\062015\BMG-SUG05062015-KZN.cdr 08 June 2015 faced by03:05:41 all PM industries, including • Centum vp distributed control sysColor profile: Disabled the sugar industry, will be energy. tem with automatic pan boiling

software • Network control systems for geographically distributed equipment. • Pressure solutions including differential pressure, mass flow and level. • Flow solutions including orifice plate, coriolis, vortex etc. • Temperature solutions ranging from bearing temperature protection to process temperature curves for monitoring and control. The high availability and 99.99999% reliability of Yokogawa’s products means they are suitable for critical sugar mill applications ranging from management reporting; boiler drum level control; boiler master pressure control; boiler draft pressure control; boiler load balancing; high speed rotating machine monitoring; pan automation; class leading accurate process flow measurements including mass flow and brix measurement; class leading and field proven pressure measurement in the sugar industry as well as field proven analytical solutions for the sugar industry. The benefits of an automated factory include; reduced steam consumption in the boiling house resulting from class leading brix controls at the evaporators; reduced consumption of bagasse from better combustion control, making it available for refinery operations; reduced consumption of coal (supplementary fuel); increased daily throughput of massecuite at the raw mill and refinery and improved quality output due to industry specific process. Enquiry no: 28

Composite Default screen

PART OF THE SUGAR PROCESS. PRODUCT RANGE INCLUDES: • Knife & Shredder Bearing Housings • Carrier & Diffuser Chain • Custom Sprockets • Gear Couplings • Clutches & Backstops • Steam Gaskets • Enerpac Hydraulic Tools • Diffuser & Mill Gearboxes • Heat Exchangers • Mill Lubrication & Hydraulic Systems

SERVICES INCLUDE: • Training • Condition Monitoring • Bearing Inspections • Gearbox Inspections • Gearbox Overhaul & Repair • Bearing & Chain Refurbishment • Large Size bearing Assembly • Alignment & Balancing • Customised Product Design • Trouble-shooting & Maintenance

BEARINGS • SEALS • POWER TRANSMISSION • DRIVES & MOTORS • MATERIALS HANDLING FASTENERS & TOOLS • HYDRAULICS • PNEUMATICS • FILTRATION • LUBRICATION • VALVES TECHNICAL RESOURCES • FIELD SERVICES

BEE 3

BMG-SUG05062015

For more information contact: sugar@bmgworld.net

Next generation electromechanical cylinder

ectra Automation, part of the Hytec Group of Companies, has introduced the second generation EMC electromechanical cylinder from Bosch Rexroth, with expanded possibilities for use. With hygienic design and IP56 protection class, these cylinders are ideal for applications with frequent cleaning cycles, such as those in the food industry. Furthermore, the new size EMC100-XC-2 increases the power density for feeding forces of up to 56 kN. An optional force sensor allows decentralised process controls without a higher-level control system. A simplified explanation of the function is that the axis penetrates the narrow working area and approaches different positions, or varies the pressing force: electromechanical cylinders combine the advantages of a slim cylinder with the possibilities provided by digital control of electrical drives. The ready-to-install drive units consist of anodised aluminium profiles in

ISO standard dimensions, with an integrated ball screw drive. They cover variablelength strokes of up to 1 500 mm. In the newly-developed second generation, Bosch Rexroth has implemented the principle of hygienic design in the cylinder body – there are no recesses or slots in which dirt can be trapped and the screws on the end face can be optionally sealed. Together with the version in IP65, which is also valid for the timing belt side drive, the EMC withstands frequent cleaning cycles and spray water. Designed for use in applications with particularly aggressive cleaning agents, the version in IP65 + R ensures a long service life with seals and scrapers made from chemically stable materials. A pressure compensation port prevents the occurrence of overpressure or negative pressure in the cylinder for the versions in IP65.

Enquiry no: 29

ifm electronic has released details of a new range of temperature transmitters featuring a display and IO-Link for food applications. The bright 4-digit display on the temperature transmitter provides optimum readability with an additional fast response time of T05/09 or 1/3s. These process sensors are also available in various probe lengths from 30 mm to 150 mm. Designed for quick and easy installation and setup with an integrated clamp and G1/2” process adapters, the new temperature transmitters in ifm‘s TD series are supplied with a pre-set measuring range. The set-up is simple with no complex configuration required. For special applications the temperature range can be conveniently scaled via IO-Link 1.1. Enquiry no: 30

SUGAR INDUSTRY

Global Forum for Innovations in Agriculture coming to Durban

he regional Africa edition of Global Forum for Innovations in Agriculture (GFIA Africa) is to be held from 1-2 December 2015 in Durban. GFIA Africa forms part of the world’s most influential series of events for the future of sustainable agriculture. It connects key private and public sector decisionmakers from across the agriculture spectrum with innovators to demonstrate how game-changing technologies can impact agriculture and ultimately help feed the world. The Global Forum for Innovations in Agriculture (GFIA) held annually in Abu Dhabi, with the support of over 40 internation-

al partners, welcomes 4500 visitors from 85 countries each year. Now GFIA organiser Turret Media, in association with local partner, Montgomery Africa (Pty) Ltd, will replicate this global event when it launches the regional Africa edition of GFIA at the Durban Exhibition Centre, in KwaZuluNatal, from 1-2 December 2015. GFIA Africa is comprised of a two-day conference and exhibition. It brings together food producers, policy-makers, investors, ministerial buyers, NGOs, research organisations, resellers, agents, innovators and other industry leaders. Enquiry no: 31

Tel: +27 31 701 3261/2

Fax: +27 31 701 8216

Email: reception@natalpumps.co.za Website: www.natalpumps.co.za

SABS awards Sezela

LLOVO SEZELA has been awarded as a Loyal SABS customer for more than 20 years, the first in the sugar industry. SABS is the South African Bureau of Standards, the body that “gate-keeps” the standard to which we produce products in South Africa. Doneld Sutherland, Sezela’s SHERQ manager, accepting the loyalty award from SABS, said to be the first in the sugar industry to be so rewarded “cannot be measured in words”. “Being awarded for loyalty is just another assurance to our consumers and customers that Illovo does produce to standards and that we sustain long-lasting relations in the process, ensuring that we are not only the leader in Africa but the world, if one looks at sugar and its downstream products.” He said he was honoured to receive this award “on behalf of every leader and staff member at Sezela, as they are the gatekeepers in producing safely to standards. I ask for every team member at Sezela to keep this momentum in the process of con-

June / July 2015

KZN Industrial & Business News

tinual improvement.” Sezela’s goals are to “stay loyal and keep on supplying conforming sugar and the world’s best downstream products, and being the preferred supplier to our customers.” Lessons they have learned include, loyalty is hard work; customers stay

loyal to suppliers that satisfy all their needs; and loyal suppliers always have open and free communication channels with all stakeholders, which includes suppliers and contractors, employees, growers, transporters, government and communities. Enquiry no: 32

New high-performance butterfly valve

isher 8590 high-performance butterfly valve features a highly optioned, single design platform that reduces engineering, installation, operational and maintenance costs. Emerson Process Management introduces the Fisher 8590 highperformance butterfly valve that brings a selection of disk seals, actuator designs and material combinations to meeting plant-wide throttling and on-off requirements. Ben Fletcher, Product Manager at Emerson, explained the design intent behind the 8590 butterfly valve. “Our goal was to give application engineers the ability to combine a single valve platform with a selection of proven technologies to control a diverse range of CL600 process demands.” “As an example, several dynamic disk seals are available in the 8590 design to meet temperature conditions that range from low-to-moderate up to 538°C (1000° F). Severe ser-

vice and cryogenic applications can be met as well with the appropriate metal-polymeric or rugged stainless steel seal construction,” Fletcher added. “Since one valve design meets several needs, overall valve engineering, purchasing, installation, operation and maintenance costs become less. “ Utilizing a lugged body design across the CL600 size range of NPS3 – NPS24, the 8590 can incorporate a splined shaft that accepts either a spring-and-diaphragm or pneumatic piston actuator. It is also available with either a square or keyed shaft that combines with hand levers, hand wheels or pneumatic piston actuators. The pressure-assisted design of the 8590 disk seals provides tight shutoff and permits the use of smaller, less expensive actuators in meeting full ASME B16.34 shutoff capabilities. The 8590 offers true bidirectional

shutoff, which means that torque necessary to open and close the valve remains constant regardless of the differential pressure across the disk. Slam-shut conditions are not created as the disk nears its seat, which extends seal life and avoids actuator and piping damage. Besides shutoff given by the choice of elastomer and metal disk seals, the optional ENVIRO-SEAL packing system combines with the valve’s micro-smooth shaft surface to keep emissions below 100 parts per million (PPM). Yet another extreme 8590 capability involves sour liquids and gases, with trim and bolting materials available to comply with NACE MR0175-2002, NACE MR0175-2002-2003, MR0103, and MR0175/ISO 15156. Enquiry no: 33

Hygienic valves for CIP operation

What is success? Tongaat Hulett believes that real, sustainable success can be achieved through partnership. Our holistic view of success extends beyond wealth created for shareholders, to improvements made in the lives of the communities in which we operate through small scale grower initiatives, the upskilling of employees in a zero-harm work environment, creating successful and sustainable neighbourhoods for communities in the lower socio-economic spectrum and partnerships with government to contribute towards achieving The National Development Plan in the communities surrounding company operations.

www.tongaat.com

uperior safety, gentle efficiency and uncompromising cleanliness are the hallmarks of Mitech’s Hygienic valves. The locally designed and manufactured valves are cavity free allowing them to be easily cleaned, and the mirror-polished surface discourages bacteria growth. The valves are ideal for CIP operation in temperatures up to 150°C in the food, brewing and medical industries. Manufactured in 316 stainless steel, the valve body is offered in sizes from 25 mm to 100 mm meeting ANSI # 150 or ND 16 requirements. Actuators are available with either a double acting or spring return mode with a field reversible fail closed or fail open action. The actuators are rated for 1 000 kPa operation and have Buna N or Viton ‘O’ ring seals. A choice of either an electro-pneumatic or pneumatic positioner is offered with a 4-20 mA or 20-100 kPa signal respectively. The positioners operate with air-to-open or airto-close action. Split range and 4-20 mA feedback features are optional. The seal arrangement includes PTFE packing, guides and gaskets, while a special lower guide eliminates wasted space. If required, steam jackets are available to prevent the medium Enquiry no: 34 from coagulating.

June/ July 2015

KZN Industrial & Business News

ELECTRICAL & ELECTRONICS

First in Africa to adopt R DDMRP methodology A

20% increase in sales combined with inventory reduced by as much as two thirds seems impossible to achieve. Add to those results shorter lead times and higher returns on capital employed and the idea starts to sound far-fetched for any industry that is struggling to adapt to today’s highly competitive markets that demand shorter lead times, greater product variety and lower prices. These impressive results are however a reality for early US and European adopters of Demand Driven Materials Requirement Planning (DDMRP) that bridges the constraints of existing Materials Requirements Planning (MRP) and Distribution Requirements Planning (DRP) systems, which has been in use for 40 years. The first company in Africa to adopt the Demand-Driven Material Requirement Planning (DDMRP) methodology is South African auto-electronics manufacturer PFK Electronics. The company has signed a contract with Demand Driven Technologies of Washington state, USA, to implement its Replenishment+ software, which will be supported by South African consulting group, People Systems Quality (PSQ). “We’re looking forward to using DDMRP methodology to reduce waste and make

changes to our supply chain that will see our customers be happier than ever,” says Derrick Palterman, Business Systems Manager of PFK Electronics. The DDMRP methodology is a development of the MRP and DRP systems, which are at the heart of every supply chain. American supply chain specialists Carol Ptak and Chad Smith applied the concepts of Theory of Constraints, Lean and Six-Sigma in developing this new methodology. The DDMRP approach is different in that it makes each part of the supply chain more independent by introducing buffers to reduce lead times and stabilise demand . “Traditional materials requirement planning (MRP) makes it difficult for companies to align their supply chain assets more closely with their actual consumption,” says Colin Seftel, consultant from PSQ. “In terms of traditional MRP, if demand for the finished product changes a little, everything else changes a lot.” With more products, fluctuating demand and increased outsourcing to foreign countries, businesses need to re-examine how they determine material requirements. Operating in the sweet spot where the amount of inventory is an asset rather than a liability is an important Enquiry no: 35 key to increasing revenue.

ockwelL Automation recently announced the Safety Maturity Index (SMI) tool, a self-guided assessment that gives manufacturers visibility into the effectiveness of their safety programs and the ability to optimise plant performance. Applicable to any industry, any plant size and any location in the world, the SMI tool helps manufacturers see where they measure in safety culture, compliance and capital. Most importantly, it provides recommendations to help achieve best-inclass safety performance. The three principal components of a successful safe workplace – culture (behavioural), compliance (procedural) and capital (technical) – are equally critical and interdependent in developing a strong, sustainable safety program. For example, creating and maintaining a robust safety culture but not investing in safety technologies and/or complying with standards lowers a company’s ability to provide a safe workplace. Likewise, the possibility of risk remains when manufacturers invest in safety

Safety maturity index tool technologies but fail to emphasise the importance of safety culture throughout the organisation. Each safety pillar is measureable in the SMI tool using four categories – SMI 1: minimising investment, SMI 2: attaining compliance, SMI 3: cost avoidance and SMI 4: operational excellence. By answering a series of questions, manufacturers can complete the SMI assessment and determine how they measure in each of the four categories. The report also provides recommendations for improvement, if needed. The benefits of optimising safety through the SMI assessment can result in fewer injuries and fines, improved plant productivity, greater efficiencies and enhanced employee morale. Enquiry no: 36

Expanding to meet market demand

agnet - specialists in the supply, implementation and support of electrical equipment, industrial instrumentation and automation - has been appointed distributors for the Lapp Group in Southern Africa. “Magnet’s carefully structured expansion programme encompasses a strategy to extend the product range to meet exact market demand,” says Brian Howarth, managing director, Magnet. “The company has secured the exclusive supply, service and distribution agreements with some of the world’s most respected manufacturers. The addition of quality branded Lapp cables and accessories enhances Magnet’s service to a broader customer base.” Important products in the Lapp range include the Olflex range of oil resistant and highly flexible power and control cables, suitable for many applications, including control systems, assembly lines, control panels and data processing equipment. A mainstay of the brand, Olflex Classic 110 cables are number coded multi-conductor power and control cables, designed for use in all electrical equipment in dry, damp or wet conditions. This series, with VDE certification of conformity with factory surveillance, is available in a wide choice of standardised lengths and individual cuts. There are more than 140 items in this range, with up to 100 conductors. These flame retardant cables, which are

constructed from fine wire strands made of bare copper wires, have special PVC-blend insulation and cores twisted in layers. There is an Olflex cable to suit the full range of industrial installations - from fixed to highly flexible as used in power chains or moving machine parts and robots. These cables are used in dry or damp rooms that are subject to medium mechanical loads and in torsional applications, which are typical for the loop in wind turbine generators (WTG). This range is also designed for power chains, for a travelling distance up to 5 m. For more extreme temperature applications Lapp offers the expanded ambient temperature range of Olflex heat cables. The series also includes cables which are screened, halogen-free control cables, with high flexibility for easy handling and installation, screened PVC control cables with a transparent outer sheath, and small cable diameters for space saving installations. A 4 kV test voltage ensures high electrical performance. To complete and secure every installation, Lapp offers Skintop cable glands and Epic connectors. If additional protection is required, Lapp recommends Silvyn protective cable conduit systems and cable carrier systems. Magnet supports this range with a technical advisory, installation and maintenance service throughout Southern Africa.

ABB SACE legacy switchgear; can operational life be extended?

Certainly.

Enquiry no: 37

Many SACE air circuit-breakers have been installed in South Africa since their introduction in the early 1980’s. Durable construction and superior design keeps them functioning, however service is required to keep them functioning optimally. For additional information: www.abb.co.za/lowvoltage/service

ABB South Africa (Pty) Ltd Tel. +27 10 202 5880 E-mail: LP@za.abb.com

June / July 2015

ELECTRICAL & ELECTRONICS

KZN Industrial & Business News

Smart camera measures up

he Leuze LSIS 462i smart camera brings additional functionality to detection applications with its ability to provide accurate measurements. The new measurement function is based on edge scanning and enables the reliable and reproducible detection and measurement of different objects. This innovative smart camera offers the option of measuring distances and geometric shapes such as circles, lines and edges with high detection reliability, all within a single user interface. It also facilitates Blob analysis and code reading. The Leuze LSIS 462i camera combines all the required components from image processing to illumination, data storage and interfaces as well as a display for operation and viewing results in one compact unit. A number of standard measurements are available for various applications including contact gap measurement in the electronics industry, tolerance

tests and quality assurance in the automotive industry, dimensional accuracy tests in the mechanical engineering sector and specification of label positions and alignment within the beverage industry. A recent installation at Audi’s A3 vehicle body construction plant in Germany highlighted the flexibility and accuracy of the camera. The camera was able to ensure that, in spite

of the great measuring distances, it could recognise bolt holes in the vehicle bodies with absolute certainty, and could simultaneously check multiple holes to minimise the number of devices required. In addition to type detection, specification of position and location as well as monitoring for presence, completeness and dimension, the Leuze LSIS 462i smart camera is ideal for detecting and evaluating labels at high speed. The camera is able to read printed and directly marked 1D or 2D codes with high levels of reliability, irrespective of contrast or whether the labels are in reflective or inverted form. Configuration of the camera is simple, using a web-based standard browser. Other notable features are the motor driven focal adjustment and homogenous illumination via free-form surface optics. The Leuze smart camera range is available Enquiry no: 38 from Countapulse Controls.

n i w e g a g En

MAKE THE PLAY ENTER FOR THE

GO IN-STORE

CHANCE TO

WIN

MAKE A PURCHASE

1 of 8 tickets

TO THE UK

Make any purchase during 01 st June - 31 st July 2015 & YOU qualify to enter our DS UP for

A keep a HE

GRAND PRIZE

DRAW.

OUR

LINEOUT

great

WIN WEEKLY OTHER

ONLINE

PRIZES

SMS MOBILE APP

FACEBOOK

WWW.VOLTEX.CO.ZA

YOUR “NAME” & “BRANCH” TO 44097

PHAMBILI

Cable and Reticulation Management Systems

Interface

*All images and products are for illustrative purposes only.

Ask our in-store staff for more details.

T&C’s apply

he ESI Smart Sensor, available from Booyco Electronics, offers users the ability to measure one of 15 different gases from a single controller. This feature sets the instrument apart from other such units while its modular configuration makes the calibration of the gas sensing instrument simple and easy. Gases that can be monitored using this locally manufactured gas sensing instrument include oxygen (02), carbon dioxide (CO2), flammable gases such as methane (CH4) and combustible gases such as carbon monoxide (CO). The ESI Smart Sensor is certified as EXia T4 Intrinsically Safe, carries SANS IEC 60079 Part 0:2005, SANS IEC 60079 Part 11: 2007 and IEC 60529 (IP code) approvals and offers ingress protection to IP56. The sensor is compact weighing only 1.8 kg and its dimensions are 265 x 150 x 60 mm. It has a localised information display making it simple to read, and it can also accommodate other sensors with analogue outputs, such as air velocity sensors or smoke detectors. In addition, the ESI Smart Sensor can easily be connected to a fire detection system with reporting and display on SCADA package. The Booyco Electronics range of reliable accurate warning, locating and monitoring systems is engineered to operate in the Enquiry no: 39 harsh African conditions.

Digital pressure gauge for refrigeration performance monitoring

product specials

ays to EN w y s TER ea

Measuring one of 15 different gases with a single controller

www.voltex.co.za info@voltex.co.za

eller, manufacturer of measuring technology such as isolated pressure transducers and transmitters - represented in southern Africa by Instrotech – has on offer a digital pressure gauge for refrigeration systems. The exact vapour pressure curves of five different refrigerants are stored in Keller’s dV-2 Cool digital pressure gauge. This enables the prevailing cooling temperatures in closed cooling circuits to be derived and displayed by the integrated microprocessor. Two versions of the digital pressure gauge with stainless steel measuring cell are available: for absolute pressures within the ranges of -1 bar to 40 bar, and -1 bar to 80 bar. These measure within the compensated pressure range of 0 °C to 50 °C with extreme accuracy and with a tolerance of ± 0.1 %FS. Because of the high resolution of 1 mbar and 2 mbar, the dV-2 Cool pressure gauges can also be used for measuring leaks in a vacuum. The measurements are clearly legible on the LCD display, which can be rotated to the best viewing direction after installation. Depending on the environment, a special rubber surround is available for protection. Two buttons (Select/Enter) are available for operating the instrument and setting parameters (e.g. selecting the type of refrigerant). Users can also switch between units of bar/°C and psi/°F. Enquiry no: 40

June/ July 2015

ELECTRICAL & ELECTRONICS

KZN Industrial & Business News

Alternative energy trends V

oltex received a record number of visitors on its stand at African Utility Week held at the CTICC from 12 to 14 May

Keeping an eye on things and

people

egrand’s extensive range of security solutions encompasses closed circuit television (CCTV) systems, which meet specific requirements in small, medium and large installations. “These modular CCTV systems, which include an analog, IP or composite approach, are selected according to the exact safety requirements of each building – for protection in diverse installations, from small businesses, to large shopping centres,” states Luk Ivens, general manager, Legrand Southern Africa. “The advantage of high definition IP technology is a scene filmed in ‘recognition’ mode can be zoomed to enable the identification of people. “In selecting the appropriate CCTV solution, we recommend four important steps: define the areas that needs to be monitored and specify the expected results of the system. For example, identification, recognition and detection of intrusions. The third stage is to specify the number of cameras required and their suitable positioning. Finally, for the most effective results, the appropriate equipment must be selected to achieve pre-determined requirements of the system. “Typical examples of the implementation of CCTV solutions are in small shops, supermarkets and warehouses. Legrand’s compact CCTV kits, which are expandable up to four cameras, are ideal for shop installations, to monitor and record a few areas - usually the main entrance, product display area and cash register. Although the selection of the appropriate components of a CCTV system - cameras, recorders and screens is critical – transmission and connection is also important. Legrand solutions are scalable and allow the management of an analog installation and an IP system, using the same software. The installation can either be analog or IP. An analog video signal can be transmitted via a coaxial cable, which is a simple solution, requiring no additional programming, or components. A twisted pair of cables (FTP) can be integrated into the structure’s wiring, enabling the switch over to an all IP solution.

2015. Positioned as the global meeting place, conference and trade exhibition for African power and utilities, this year’s event attracted over 6000 attendees made up of utility heads, the continent’s leading renewable energy project managers, investors, technology providers and international professionals. Eighty-two percent of the attendees were from Africa with the balance coming from Europe, Asia and the USA. The Voltex exhibit offered visitors interactive product displays of MV/LV Solutions Distribution Board, Weidmuller enclosures, LSis circuit breakers, the Elspec Activar and a 25kVA generator as well as energy efficient solar lighting products. Not surprisingly, the 25kVA generator and Activar were the talking points on the stand. Shawn Roets, Western

Cape Regional Manager, stated “with the current instability in power, businesses have no choice but to look for reliable standby power solutions in order to keep their operations going. The 25kVA generator therefore attracted keen interest from prospective buyers, particularly in the agricultural and commercial sectors”. Another trend evident at this year’s exhibition was the increased interest in alternative energy such as solar and wind generated power solutions as well as power-metering. “This highlights, that aside from the immediate demand for reliable energy in South Africa, there is considerable concern about the ever increasing cost of energy and the longterm sustainability thereof”, said Shawn Roets. As a market leader, Voltex is well positioned to drive the development of technologies that

achieve energy-efficiency and sustainable energy solutions. With a footprint in Africa, Voltex can contribute positively to the adoption of sustainable and environmentally-friendly energy-solutions and technologies. Enquiry no: 42

Enquiry no: 41

Relay with advanced

control features

he NewCode motor protection relay from NewElec features seven inputs of differential voltages from 24 to 220 V ac or dc and four fully programmable output contacts as standard. The threephase relay caters for the low voltage motor protection market and provides advanced protection and control features. ISO 9001:2000 compliant, the relay has a user-friendly operation, advanced LED indications for I/Os, fault indication, relay address and infrared data communications. NewcCode provides thermal overload, over and under voltage and voltage symmetry protection, as well as frequency, power factor and power dissipation measurement. More advanced features including starter logic and logic function blocks which, coupled with its communication options, make the NewCode relay an ideal solution for plant protection and automation. The three–phase recorder allows the user to record the motor currents, voltages, thermal capacity and power factor. The motor performance can be monitored and analysed in real time. This is particularly useful when tripping occurs for no obvious reason. The recorder alleviates to some degree the need for sophisticated equipment to be carried Enquiry no: 42 around the plant.

When Power Really Matters, There is Only One Choice When power shortages occur, industry and production stop - costing businesses and governments billions annually. Whatever the reason for the power shortage, Aggreko power plants offer fast, flexible and cost-effective solutions delivered by highly-skilled engineers. Operating 24/7 from more than 200 locations worldwide for over 50 years, Aggreko has been a trusted name to guarantee the power you need wherever, whenever.

Aggreko, Power Specialists in Africa Aggreko Energy Rental (Pty) Limited Unit 2 Poplar Place, 16B Axle Drive, Clayville 1666, Midrand, South Africa T: +27 11 357 8900 E: rentals@aggreko.co.za Cape Town (SA)

+27 21 575 6760 Durban (SA) +27 31 534 6700

Port Elizabeth (SA) +27 41 101 0250 Lagos (NG) +234 14 61 29 88

Aggreko operates from over 200 locations throughout the world. For the location nearest you, please go to: www.aggreko.com/contact

Walvis Bay (NA) +264 64 227 451 Luanda (AO) +244 227 280 280

Nairobi (KE)

+254 707 000 888 Dar Es Salaam (TZ) +255 222 773 521

June / July 2015

KZN Industrial & Business News

ENVIRONMENTAL MANAGEMENT & CONTROL ach year, an in-depth survey into the state of plastics recycling in South Africa is conducted on behalf of Plastics|SA, the mouthpiece of the local plastics industry, by plastics recycling guru Annabe Pretorius of

Plastix 911. Earlier last year, the South African plastics industry had set itself the aspirational target of diverting plastic from the country’s landfill sites by the year 2030, by adopting a new sustain-

ability objective entitled, “Zero plastics to landfill by 2030”. The impact and influence that this strategic direction had on the recycling industry could be seen in the 2013-2014 results: • A total of 1 400 000 tons of plastics from domestic production and imported materials were converted in South Africa in 2014. This is the same total as 2013 although some materials have increased and others decreased in tonnages. • 315 600 tons of plastics (22.5 %) were diverted from landfill in 2014. This is an increase of 9 % from 2013. • Of the 315 600 tons of plastics diverted from landfill, 284 520 tons (90.2 %) were mechanically recycled in South Africa and 31 087 tons (9.8 %) were exported for recycling elsewhere. The proportion of plastics recycled in South Africa has decreased from 97.6 % in 2009 to 90.2 % in 2014.

Enquiry no: 43

High-speed decontamination unit

ub-Saharan gas market leader Afrox showcased the full benefits of the Zugibeast – a portable, high-speed decontamination unit – at the 2015 FRIGAIR Africa Exhibition in Midrand. As a signatory to the Montreal Protocol on Substances that Deplete the Ozone Layer, South Africa has implemented strict laws that are designed to reduce the production and consumption of ozone depleting substances. As of January 2013, government targets are to reduce ozone depleting substances by five percent per annum, before being entirely phased out by 2040. HCFC gases, which are regarded as having high ozone depleting potential, are still widely-used in the local refrigeration industry. R22 is the most commonly-used HCFC gas, and Sub-Saharan gas market leader Afrox is able to assist refrigeration companies in dramatically reducing their environmental impact and overall operational costs, by offering a highly-specialised refrigerant recovery, reclaiming and recycling service, not only for R22 but also for all other synthetic refrigerants.

ntegrated Pump Rental has proactively addressed the need for easier removal of silt and built-up sediments from process water ponds, return water ponds and other water storage areas. The introduction of the SlurrySucker Dredge Units into the company’s short- and long-term hire fleet will assist mines in on-going maintenance. This innovative dredge unit is suitable for dredging and cleaning water capture areas where silt or slimes is an issue or where water retention and water holding capacity is being threatened.

FLUKE CLEARS THE AIR There’s a growing importance of air quality in buildings, workplaces and homes and Fluke’s range of indoor air quality tools monitor: • • • •

Temperature & Humidity – Fluke 971 Air velocity, pressure & air flow - Fluke 922 Particulate & filter testing – Fluke 985 Carbon monoxide levels – Fluke 975

Fluke IAQ tools troubleshoot and maintain indoor air quality and well as verify the efficient operation of heating, ventilation and AIRCON systems.

Comtest Distribution 10 Enterprise Close Linbro Park 2090 Tel: 010 595 1824 sales@comtest.co.za www.comtest.co.za For a FREE Demo & more INFO email: flukeDEMO@comtest.co.za

Fluke. Accurate tools you can count on.

According to Jaco Coetzee, Afrox business manager for special products and chemicals; Afrox is the only company in Africa to make use of the technologically-advanced and patented Zugibeast, a portable, high-speed decontamination unit that works similarly to kidney dialysis. It is able to operate at speeds three times faster than any other current technology available in South Africa. “The Zugibeast extracts contaminated oil, moisture and other non-condensibles. As part of this unique offering, Coetzee says that Afrox is able to undertake the service for clients at their premises, or at its specialised facilities. “Clients provide us with the contaminated refrigerant in either cylinders or drums, and we will handle it in a responsible and safe manner,” he explains. As part of the offer, Afrox can also provide recovery cylinders and drums to customers who can return the contaminated product to Afrox for safe disposal through the extensive Afrox national footprint in southern Africa. Enquiry no: 44

Slurrysucker dredge unit helps clean up

VSquared Marketing V2/10539B/May 2015

Growing plastic recycling industry

The tonnages exported from South Africa are causing some concerns amongst the domestic plastics recyclers. • Post-consumer materials still provide the most recyclables and 62.7 % of all materials recycled originated from postconsumer sources. A further 17.2% originated from post-industrial sources. • The formal employment provided by plastics recycling has increased with 34 % to 6 037 workers. Informal employment has increased to 47 420, bringing the total number of jobs sustained through plastics recycling to 53 457 (an increase of 11.4 % since 2013.) • The majority of plastics that were recycled in South Africa continue to be used locally to manufacture new products, mainly films (packaging, building and industrial) and pipes. For the full 2014 Plastics Recycling Survey, or to obtain more information about Plastics|SA, visit www.plasticsinfo.co.za

With this dredge unit regular cleaning of process water ponds, return water dams or other water storage areas is made simpler and faster. During the developmental stages, Integrated Pump Technology made use of computational fluid dynamics (CFD) to optimise and validate the design. This provides customers with the assurance that the performance of the SlurrySucker and its engineering integrity are maximised. Two standard units are available. The smaller or SlurrySucker Mini is capable of extracting 120 m3 per hour of slurry/water mixture, equating to 30 to 40 dry tons per hour. Double this extraction volume can be achieved with the SlurrySucker Maxi, which will remove between 70 to 80 dry tons per hour. The SlurrySucker Mini has a 100 mm discharge and the SlurrySucker Maxi has a 150 mm discharge. Manufactured using locally produced components, the SlurrySucker Dredge units incorporate pumps from the respected Grindex slurry and dewatering range. This means that lead times are significantly reduced both in terms of complete units as well as the requisite parts, since the need to import components Enquiry no: 45 has been eliminated.

June/ July 2015

KZN Industrial & Business News

MACHINE TOOLS, METALS, ALLOYS & FABRICATION

Ongoing co-operation breeds success T he cooperation between MJH Machine Tools and CML Machine Tools has worked very well for many years. Both companies supply unique machine tools which compliment the other, especially for customers in KwaZulu-Natal. CML specialises in CNC punch presses and bending machines where MJH specialize in CNC lathes, CNC milling machines and injection moulding machines. The two companies co-hosted an open house at MJH’s premises in the latter part of May which was well supported. Martin Haslam, owner of MJH Machine Tools for more than 30 years, started out supplying manual machines into

Durban. Shortly thereafter he noticed a gap in the market and began importing and supplying CNC machines. One brand that has been around for 20 years and is solely sold by MJH, is the renowned C-tek milling machine. This machine represents a first move from manual to CNC and the control is PC based and easy to operate. With over 500 sold countrywide into the general engineering, tool and die, jig and fixtures and production industry, this CNC machine has proved itself a brand to be trusted. In fact, the first C-tek supplied in 1996 is still in operation. This reputation still applies to

C-tek’s latest linear machines. MJH guarantee a smooth transition from a manual environment to CNC machining without the headache other machine’s with G codes cause. In addition, MJH supply the Microcut challenger CNC teach lathe which, like the C-tek control is user friendly and designed for use in one-off general engineering workshops. Up till very recently MJH only imported CNC machines from Taiwan, but recently have also extended the range to include two small slantbed CNC lathes from China.

the transporter was designed in two pieces. It also had to be transported and erected in two pieces, which is why the trail fit up was necessary,” he says. Rio-Carb’s modern facility features a computer-aided design (CAD) plasma control centre, which is able to streamline the productivity of the company’s plasma cutting machines by ensuring extremely accurate sizing and nesting of components. Maine points out that all of Rio-Carb’s processes – from design to CrC cladding, high definition plasma cutting, rolling, welding, painting, studding and thermal zinc spraying – can be carried out under one roof, ensuring quality control. “Rio-Carb is also the only liner plate manufacturer in South Africa whose welding standards meet the requirements laid out by American Welding Society (AWS),” he concludes.

TruLaser 5000 Series TruLaser is the most economic solution for productive universal applications. Either CO2 beam source or fibre (Solid State) Laser powers up to 6000 W | 8000 W Max. axis speed up to 300 m/min Max. sheet thickness: Mild steel up to 25 mm Stainless steel up to 50 mm Aluminium up to 25 mm

TruPunch 3000 Turn waste into money A world first - Skeleton free processing Maximise your sheet with more parts and less scrap Electric punching head

The right machine for everyone who values TRUMPF quality, easy operation and an attractive price/performance ratio

Enquiry no: 47

start and budget. Based on this information the tool displays the most suitable parting and grooving tool from the comprehensive Sandvik Coromant portfolio. This e-service is the latest in a series of technology and support initiatives that Sandvik Coromant is planning around parting and grooving. These initiatives are backed up by technical specialists that can provide advice and recommendations and who have created a series of ‘Top Tips’. These include suggestions for minimizing cutting force and environmental pollution, guidance for dealing with long overhangs, and best practice to improve process security and extend insert life.

MACHINE Press force 1000kN Bending length 3060 mm Width between columns 3384 mm

Hydraulic Swing Beam Shearing Machine Above: Nikon MCAx measuring arm and MMDx scanning head.

200 mm/s 500 mm/s 200 mm/s 1000 mm/s

Contact Graham or Milne Tel: 011 976 8600 | Fax: 011 394 2471 machines@retecon.co.za | www.retecon.co.za

RETECON (Pty) Ltd Cape Town: 021 555 2270/1 | Port Elizabeth: 041 453 2720 | Durban: 031 701 8149

Visit our new Durban Premises! WC67K-4OOT

SPEEDS Y axis rapid X axis R axis Z axis

PRODUCTIVITY | RELIABILITY | QUALITY

Enquiry no: 48

QC12Y

Max. sheet thickness 6.4 mm Max. punching force 180 kN X axis speed 90 m/min Y axis speed 60 m/min

TruBend 3000 Series

‘e-service’ to simplify and speed tool

andvik Coromant is offering an online tool recommendation service for production engineers looking to improve efficiency and agility in parting and grooving machining operations. Known as ‘First Choice’, the new ‘e-service’ is part of the company’s strategy of combining the latest technologies with improved levels of support in order to deliver industry-leading parting and grooving solutions. First Choice is a free service and can be found by visiting www.sandvik.coromant.com/ FirstChoice. Via a browser production professionals can enter key parameters related to a specific operation including material used, workpiece characteristics, machined diameter

Enquiry no: 46

SOLE AGENT FOR TRUMPF PRODUCTS IN SOUTH AFRICA FOR OVER 30 YEARS www.trumpf.com/en.html

Mega-cyclone project

io-Carb has successfully delivered R4-million-worth of Chromium Carbide (CrC) solutions for the largest cyclones in Africa, which form part of the manufacturing plant belonging to an industry-leading cement producer. The cyclones are used as components of kiln preheaters, and measure 12 metres in height. Due to the fact that these cyclones are the largest on the continent, the project was under negotiation for two months and took another three months to complete. Rio-Carb director Martin Maine explained that all the design, detailing, plasma cutting and rolling was first done on a trial basis at Rio-Carb’s 3 000 m2 state-of-the-art facility to ensure that the parts fitted perfectly once they were delivered to site. “All of this was done at our factory, as the plasma cutting could not have been done on site. Due to the sheer size of the structure,

In January 2015 the lathes, one for MJH Johannesburg and the other for MJH Durban, arrived. With a Fanuc control and servo turret, both machines were purchased on the first customer viewing. Following on this success, more have been ordered, but are likely to be sold before they reach the showrooms. MJH Machine Tools showroom in New Germany has up to 20 machines on show, and most models are available for viewing and testing at their premises.

CCM CDS-32

Twin Spindle CNC Turning Lathe

Address: 4 Reed Place, Unit 9 Marlmead, Maxmead, Pinetown Telephone: 074 055 9115/7 Myles Crosthwaite (Manager) Tom Collier (CNC technical sales) Dale Otto (New & Used sales) Dylan Eva (Metrology & Laser sales) Wesley Danielis (Service technician)

machine tools, metals, alloys & fabrication

etric Automotive Engineering has made a major investment in new technology thereby significantly boosting the company’s crankshaft grinding capacity. The massive new machine is capable of grinding crankshafts with a length of up to 4.7 metres and a weight of up to 5 ton. Andrew Yorke, operations director at Metric Automotive Engineering, says the new machine which is already hard at work will allow the company to service those customers with larger diesel engines. “We are seeing the heavy diesel market move to bigger engines, from 16 cylinders to 18 and even up to 20 cylinders,” Yorke says. “Obviously this has meant a commensurate increase in crankshaft length, and prior to the commissioning of the new machine, we could not handle those lengths. The new crankshaft grinder has given us substantial grind-

Latest technology boosts crankshaft grinding capacity

ing capacity both in length and weight,” Yorke says. The capacity of the new machine will allow this leading diesel engine component remanufacturer to offer its services across a spectrum of sectors industries including diesel locomotive engine rebuilders and marine engine rebuilders. Commenting on the significant capital investment, Yorke says that there has not been a new machine of comparable size brought into the country for over 35 years, and that a

Optimising AC drive configuration M achine builders are constantly looking for ways to improve their machines while reducing costs and complexity. The new Allen-Bradley PowerFlex 527 AC drive from Rockwell Automation can help them achieve those important goals. The PowerFlex 527 drive is the first AC drive designed to work exclusively with a Logix-based programmable automation controller (PAC). The drive leverages the benefits of the controller capabilities and uses a single software package – Rockwell Software Studio 5000 Logix Designer – to help simplify machine development and operation. The PowerFlex 527 drive is an ideal complement to machines using Allen-Bradley CompactLogix, ControlLogix or GuardLogix

June / July 2015

KZN Industrial & Business News

PACs and Allen-Bradley Kinetix servo drives. The PowerFlex 527 drive uses embedded instructions shared with Kinetix servo drives, providing the same user experience for configuration, programming and control of both types of drives, helping save valuable engineering time. The PowerFlex 527 drive also offers a low-cost solution for machine applications – such as pumps, fans, and in-feed and out-feed conveyors – that need simple speed control for induction motors. The servo drive handles the more precise motor control operations involving speed, torque and position control. “Until now, most machine builders have never considered programming their variable frequency drives like they programme their servo drives – but they immediately understand the value,” said Adrian van Wyk, business manager for power and components, Rockwell Automation, Sub-Saharan Africa.

Enquiry no: 50

new benchmark in terms of crankshaft grinding capability and quality has been set by the company. The machine has been installed on a special anti-vibration base to lower any natural frequencies of the grind that could result in potential interference. In addition to this, the machine is paired with a set of compensators which dramatically improves the grinding tolerances achieved by helping to eliminate ovality and taper. In addition to crankshaft grinding, Metric Automotive Engineering also offers nondestructive crack testing, hardness testing and crankshaft inspection and crankshaft polishing. “We are now able to offer a total solution for our customers’ crankshaft requirements,”

Yorke says. Metric Automotive Engineering is South Africa’s most comprehensively equipped heavy diesel engine component remanufacturer. Established as a family business in 1969, the company has a strong ethos of investing in both quality equipment and skilled personnel. Staying abreast of market trends gives the company an edge and this, together with a customer centric approach has sustained the company since its inception. Other services offered by Metric Automotive Engineering include cylinder head remanufacture, cylinder block line boring, milling, honing and boring, camshaft grinding, crankshaft grinding, engine assembly and dynamometer Enquiry no: 49 testing.

Ultra compact infrared camera

ptris, specialists in nonO contact temperature measurement, have launched the new

OPTRIS PI 1M IR camera, especially suited to measuring the temperature of metals, as these exhibit a distinctly higher emissivity at the short measurement wavelength of 1μm than at measurements in the previously conventional wavelength range of 8 – 14 μm. The advantage of temperature measurements with the new infrared camera lies in the large amount of information in an IR picture/ IR video and the short reaction time of 1ms for the output of temperature information of freely

selectable individual pixels. The use of these new image sensors allows a large dynamic range for temperature measurement so that the previously necessary use of relatively many and narrowly defined sub-ranges is no longer required. Intelligent measuring with a pyrometer is now possible thanks to the two-dimensional temperature recording of the Optris PI 1M. With the large measurement temperature range of 450 – 1800 °C, that Optris PI 1M IR camera offers, it satisfies practically all demands in the fields of metal production and Enquiry no: 51 processing.

Low weight, low theft risk, lower costs

roAlloy couplers from specialist coupler, P adaptor, plug and socket supplier, Proof Engineering, are 33% lighter

than their brass counterparts and present a very low theft risk. According to Proof Engineering Director, Donovan Marks, the main problems experienced with couplers traditionally manufactured from brass, leaded gun metal or stainless steel is their extremely high weight-to-value ratio which increases the risk of theft which can result in unplanned downtime and subsequent production losses. “Following a three year research and development programme, we came up with a perfect solution for industry in the form of a cou-

pler that is manufactured to specification from our patented ProAlloy material.” Marks explains that this non-theft material is comprised of a zinc, copper and aluminium mix and therefore holds no resale value. “The fact that the mix is contaminated by the aluminium reduces the value from approximately R35/kg to R6/kg and thus cannot be sold for scrap. We further assist our customers by buying back the metal at R15/kg, effectively closing the loop.” As an environmentally responsible company, Proof recycles the metal through re-melting to ensure very little or no impact on the environEnquiry no: 52 ment.

June/ July 2015

KZN Industrial & Business News

Improved reliability in extreme conditions

MG’s specialist drives and motors division, has extended its Nord range, to include robust units with NSD tupH sealed surface conversion treatment, for improved process reliability in extreme ambient conditions. “Nord’s NSD tupH surface and corrosion protection system, which is resistant to acids and alkalis and is free from chromates, enables efficient drive performance in harsh operating environments,” says Derrick Louw, product manager - Nord, BMG’s drives and motors division. “The catalytic NSD tupH process permanently bonds a high hardness layer to the aluminium substrate of standard Nord geared units. This layer, which undergoes a sealing process, has a surface hardness of up to seven times that of untreated

machine tools, metals, alloys & fabrication

aluminium and about 1 000 times harder than paints and lacquers. “This surface treatment protection technology for aluminium, which is a lightweight alternative to stainless steel, has advantages that include a substantially lower mass, improved installation options and cost efficiency.” Nord’s easy-to-clean surface treatment, which is not a paint layer that can detach or flake off, offers optimum protection against scratching, blistering and the penetration of corrosion, even if the unit is damaged. This new surface conversion system, which extends the surface life of gear units, is highly resistant to extreme environments and aggressive cleaning chemicals, even under high pressure washdown conditions. Extensive tests showed that NSD tupH surfaces did not sustain any cor-

rosion or damages, even after 1 000 hours of continuous salt water rinsing . NSD tupH finished units can be combined with stainless steel shafts, sealing components and lubrication suitable for harsh environments. This surface treatment is available for the entire Nord range of aluminium products, which includes worm gear units, bevel and helical gear units and smooth motors. The Nord range, which is designed by German precision engineers, Getriebebau Nord and assembled locally by BMG according to stringent international quality and safety specifications, has earned recognition throughout the world for reliability, efficiency, low noise levels, extended life and reduced maintenance. Local assembly of this high quality range means reduced downtime during maintenance because of prompt delivery of components and ready availability of spare parts. Enquiry no: 53

Low headroom hoist ideal for confined spaces

he ultra-compact Tusker Low Headroom Hoist is reputed to be the lowest headroom hoist available on the market. One of the newest additions to the Elephant Lifting Equipment range, this steel wire rope hoist is suitable for lifting in areas where height restrictions or confined spaces are an issue. This lightweight hoist’s design allows it to be run on a smaller beam, without compromising any of its lifting capacity. The new hoist has been engineered with the crawl motor and the hoist motor balanced on either side of the beam and innovative engineering design sees the reeving system mounted in the centre of the unit. “This has resulted in a gain of 600 mm, further reducing the space requirement,” Elephant Lifting Equipment managing director, Grant Walton says. Another unique feature of the hoist

is that the hook itself can be retracted into the body of the hoist, further eliminating wasted headroom. The unit is extremely competitively priced, making it accessible to all end users and is driven by an energy efficient motor, resulting in reduced energy consumption. It is supplied standard with a soft start which reduces swaying and it is equipped with overload protection to meet the OSHAct legislative requirements. Simple to install and maintain, the Tusker Low Headroom hoist is designed to accommodate a wireless remote system with digital readout capability that indicates the hoist’s load range limiting features for facilitation of optimum safety levels. In addition, an advanced electromechanical braking system not only ensures minimum impact on the gear-

ing when the motor stops, but also acts as an additional safety mechanism and ensures that in the event of a power failure, the hoist will stop automatically and the load will not run. The Tusker Low Headroom Hoist is available in working load limits from 3.2 tons up to 12.5 tons and uses standard steel wire rope which is available ex stock from the distribution network of parent company, Torre Lifting Solutions. “Very importantly, as with all lifting equipment supplied by the company, there is full traceability to the original equipment manufacturer. This ensures the integrity of the product Enquiry no: 54 itself ,” Walton says.

Changing the Face of Welding Education in KZN The Southern African Institute of Welding (SAIW) KZN is helping to empower the youth of KwaZulu Natal through its comprehensive training programmes. And not just the youth! Those with experience in the welding industry are furthering their education through SAIW training courses and increasing their career opportunities. Courses currently offered by SAIW KwaZulu Natal include: Welding Inspector; Senior Welding Inspector; Appreciation of Welding for Engineers; AWS D1.1 Codes training; Competent Persons – Foundation Week; Competent Persons – Steam Generators; Competent Persons – Pressure Vessels; RT Interpreters; Appreciation of NDT for Engineers; ASME Codes of Construction for the Inspection of Pressure Vessels & Steam Generators

For further information contact: KZN Representative : Ann Meyer 083 787 5624 JHB Head Office: 011 298 2100 www.saiw.co.za SAIW KZN ad 160x135 June15.indd 1

SAIW Southern African Institute of Welding

6/15/15 2:40 PM

New bearing rating life model

KF has launched a S pioneering new model that will help

engineers to calculate a more realistic bearing rating life by considering more influencing factors than before. The new model is a major step forward for the industry, and will play a vital role in enabling OEMs and end users to match bearings to application conditions with even greater certainty, resulting in improved bearing life and reduced operating costs. Developed as part of the SKF EnCompass Field Performance Programme, the new SKF Generalised Bearing Life Model

will enable original equipment designers and end users to more closely match bearings to actual application conditions. SKF has developed the model and a corresponding technical paper. The new model builds on the strengths of the current bearing life model, which was developed by SKF over 30 years ago, standardised in ISO 281:2007 and currently used worldwide. The new SKF Generalised Bearing Life Model now successfully separates surface from subsurface failure modes.

Enquiry no: 55

June / July 2015

KZN Industrial & Business News

CONSTRUCTION, CIVIL & STRUCTURAL ENGINEERING

Turnkey project in two peaking power plants

nternational heavy-lift, specialised transport and plant installation company, Vanguard, has been active in two vital power generation projects in the Eastern Cape and KwaZulu-Natal, set to supply SA with over 1,000 MW of power in times of high electricity demand or shortfalls of supply. Sub -contracted to provide the warehousing, transportation and installation of heavy equipment,

including accessories, to both the Dedisa and Avon open-cycle, gas turbine peaking power projects – developed by international energy group GDF Suez – Vanguard has completed the six lines of the handling, transportation and placing into position of the generating plant. The joint project is an R11–billion investment comprising six power generation lines, each line made

the mark of property professionalism worldwide

RICS International Courses and ADR Services Founded by Royal Charter in 1868, RICS is the oldest and largest professional organisation for the international land, property, construction and related sectors. Visit www.rics.org RICS oﬀers expert dispute resolution in the built environment by built environment experts:

Members of the construction industry; land and quantity surveyors; valuers and property administrators; project and facilities managers; as well as legal practitioners with expertise in these areas. RICS also aims to provide specialist built environment mediation services for the SA Government’s proposed mandatory court mediation scheme. RICS endorses and is a member of DiSAC, the voluntary association of the major dispute resolution service providers in SA. RICS Accredited mediators are therefore also DiSAC Accredited. RICS mediators are also automatically eligible for membership of the Chartered Institute of Arbitrators (CIArb). RICS training is designed for experienced property, construction and legal professionals working in the built and other business environments.

Successful candidates will be: • Awarded full RICS Accredited Mediator status recognised in the built environment internationally • Entitled to apply for membership of the RICS Southern African President’s Panel of Mediators, and appointed by the President of RICS to disputes (subject to an interview or other requirements for panel membership.)

RICS also oﬀers distance learning programmes: the Diploma in International Arbitration and the Diploma in Adjudication RICS is currently expanding in sub-Saharan Africa, Dubai and the Gulf states. South African panelists are well placed for work in these areas. For more information on DRS training or panel services contact: Alexandra de Beer RICS SA DRS Programme Administrator T: +27 (0)21 975 5537 M: +27 (0)76 487 2568 or +27 (0)79 364 7804 E: adebeer@rics.org

up of a 191 ton gas turbine, 231 ton generator and 140 ton transformer. “The port handling elements for the Avon project required us to have a full operation at Vanguard’s yard in the Richards Bay port,” said Vanguard’s Dale Huddy. “There, we set up one of our 800-ton hydraulic lift systems to transload the heavy units from our self-propelled modular trailers onto our multi –axle trailers ready for transportation.” Applying its specialised transport experience and equipment, Vanguard transported the loads 144 km to the project site – using a 20-axle, threefile trailer combination for the generator and turbines, and a 16-axle, twofile combination for the transformer. “The trailer configuration required for Avon was bigger than for Dedisa resulting in an increased gross combination weight, which meant we had to use more horses to move the loads,” said Huddy. “For the generator and turbines we

pulled with two horses and pushed with one, while for the transformer we pulled with one horse and pushed with a second horse.” This ensured optimal road safety and efficiency for the 66 meter-long horse and trailer combinations. “Our engineered project solution for Avon had to accommodate the access routes on-site, where our expertise of on-site lifting and moving was applied,” he said. “As with Dedisa, the on-site lifting and moving solution included lining up each generator with its foundations, however, this time from the opposite side of the site – then followed with the turbine.”

Moving and placing the transformer on site posed certain navigational challenges, and was off-loaded using a different approach. “A sharp turn was managed by enabling the manual hand steering function on the trailer, which was then lined up parallel with the transformers’ foundations,” said Huddy. “We lifted the transformer off the trailer and lowered it onto jack-andslide rails, slid it across in between the foundations, lifted it with the 500tonne Power Towers, and carried it forward onto its final resting place.” Enquiry no: 56

New water and sanitation depot provides relief

he construction of the new eThekwini Water and Sanitation (EWS) Depot in Prospecton is the outcome of a municipal decision taken in 2010 to centralise facilities to better service the expanding Southern region. The six buildings, comprising a total of 4 250m² of accommodation, were constructed on the 32 000m² site in Prospecton. To complement the rich red of Corobrik’s Firelight Satin Face Bricks, and in contrast to the asphalt sections, Burgundy pavers were used for the walkways and pedestrian crossings.

Corobrik sales’ manager, Pat Moon, said that with durability a key consideration the timeless qualities of un-rendered face brick and paver finishes used would contribute to the cutting of future maintenance costs at the depot. “Besides the savings on maintenance, the thermal properties of the clay brick wall construction would support thermal comfort conditions and help mitigate heating and cooling of the buildings,” explained Moon. Clay bricks have shown up as an attractive finish in the context of the architecture and the non-toxic min-

eral properties recognised for meeting all the necessary requirements for healthy living will also help define an environmentally friendly indoor work environment at the depot. Enquiry no: 57

Ultimate flooring

solution

echnical Finishes (Pty) Ltd and their licensed applicator (Epoxy Flooring systems), recently joined up to provide Unity Food Products with a long term flooring solution. Unity Food Products (Pty) Ltd, based in Pietermaritzburg has a proud tradition of producing high quality pure sunflower cooking oil and more recently has ventured out into producing margarine to expand its range of quality products that has made its way into South African homes. Technical Finishes was approached to provide the ultimate solution for the new environment. This type of manufacturing area has many demands which includes high durability, chemical resistance and HACCP compliance. Polyscreed PU MD meets all the criteria and provides protection with the Antimicrobial silver Ion additive that is incorporated to eliminate bacterial growth that may come in contact with the Polyurethane screed. This seamless flooring system, unlike tiling, is the ultimate choice of selflevelling screed in industrial processing areas and is designed to withstand demanding areas and will last in excess of 10 years. The Polyscreed Polyurethane Floor screed range that Technical Finishes offers are not only available in a wide range of aesthetically attractive colours but also in different thicknesses with each one designed for different areas of use. The different options in the range are resistant to chemical attack, are designed for heavy duty applications and also offers a non-slip textured profile for wet and slippery environments. Enquiry no: 58

June/ July 2015

KZN Industrial & Business News

CONSTRUCTION, CIVIL & STRUCTURAL ENGINEERING

Automated block-making machines launched

ydraform – a leading South African manufacturer of brick and block-making machines – have launched two new products to the South African building and construction market. The products have been in the research and development (R&D) phase for the last 15 months, and will add significant value to Hydraform’s existing product portfolio. The new machines will be fully automated – making them safer to operate, and reducing labour requirements for production. The machines have been designed, developed and manufactured on local turf. All Hydraform’s equipment is produced at its world-class facilities in Durban by a group of highly trained engineers, technicians and artisans. The new M7A2 chute and automated blockmaking machine produces building material such as standard dry-stacked, interlocking blocks, suitable for load bearing construction, boundary walling and other building purposes. The machine comprises a hydraulically operated hopper loading system, three-phase electrical operation, a loading platform and 300 litre pan mixer. “The M7A2 interlocking block-making machine requires a workforce of only six to eight people to operate, and produces a staggering 6000 blocks per day,” says Nazlie Dickson, sales and marketing director for Hydraform. “It is a two chamber system, operated individually by two separate teams”. Hydraform’s second product – the conventional V4 hydraulic paving and block-making

machine will only require two operators, which is significantly lower than Hydraform’s previous machines (excluding mixers and block carriers). A fully functional block yard can produce up to 9600 blocks per day, depending on the type of block produced. The machine produces 120 drops per hour, and comprises a double vibration motor for high compaction and increased quality, a three-phase electric system fitted on a static frame and an integrated 300 litre pan mixer and skip chute mounted on a platform. Fitted with interchangeable moulds, the machine is ideal for medium to large block yards. “We realised our machines could be improved to push block production for new markets and current clients,” says Dickson.

Global advisory business enhanced

orleyParsons, one of South Africa’s largest engineering contractors, launched its new global advisory business, Advisian, into its local South African structure in October 2014. Advisian provides high-level strategic and management consulting services and has been supported by the strong engineering and technical expertise that resided within the WorleyParsons group. Building on from this, WorleyParsons recently announced further changes to enhance the Advisian offering, by formally transitioning their technical consultants and industry specialists into the Advisian business. The new entity is based on a successful model already well established in Australia, Asia, the Americas, Europe and the Middle East. Advisian in Sub Sahara Africa will work alongside the existing business units of Minerals, Metals & Chemicals (MM&C); Hydrocarbons, Resource Infrastructure, Power (HRIP); Public Infrastructure (PI); and Improve. Advisian’s Global CEO, Dennis Finn, recruited from consulting firm PwC, explained that “Advisian’s main point of difference is its ability to offer expert strategic and management advisory services coupled with broader technical engineering consulting capabilities. This is all backed by real-world experience across a

wide range of industries and asset portfolios. We believe we are now the first truly global consulting advisory business to be able to provide this integrated offering to our clients”. The local Advisian business is led by Regional Executive Manager, Adam Boughton (pictured), who has been with the RSA operation for the past two years. Initially Adam led the Rail Department and more recently, the Resource Infrastructure Division of HRIP. Prior to his move to Africa, Adam spent a number of years working within the Group’s Australian Consulting business. “Advisian will be a strong driver of growth in our African operations,” said Boughton. “We have established local teams with significant experience across all engineering sectors which are supported by our global capabilities. Advisian will focus on harnessing this expertise to provide our clients with access to a world-best capability that will deliver significant value to their businesses. All of our specialist capabilities are backed by credible, full-range, project delivery experience.” Advisian can be engaged at any time of the project lifecycle, either in a stand-alone manner or as part of the overall project, adding value from the early phases of project development through to decommissioning and post-closure. Enquiry no: 60

Enquiry no: 59

Immediate waterproofing

apei South Africa recently launched Plastimul 2K Reactive, a solvent-free, eco-compatible, bitumen waterproofing emulsion. Another technology innovation from the international Mapei group, this unique product has no equivalent in the local market and is already attracting strong interest from waterproofing contractors. Plastimul 2K Reactive is a two-component emulsion that is applied by airless spray to give immediate waterproofing of structures below ground such as the outside of foundations and retaining walls, as well as virtually any horizontal and vertical surfaces that are not exposed to UV. The product is suitable for all types of concrete and cellular concrete surface, limestone, pumice, lightweight brick and breeze-block masonry, render and screeds. An example of the outstanding performance characteristics of Plastimul 2k Reactive was its use to solve a longstanding problem with the concrete roof of a secondary school in Danville Park, Durban. Mapei South Africa approved applicator, Stonehaven Projects, was asked to find a solution for the continual leakage being experienced through the existing torch-on membrane. The situation was that the membrane was not coping on a roof that

was cluttered with pipes, vents and skylights. This problem was solved with Plastimul 2K Reactive that is applied using an airless spray the type that keeps the two components separate until they emerge through the spray nozzle. The blended components immediately begin setting to form a partiallyhardened membrane which is highly flexible, waterproof and resistant to leaching. The tough fully-cured membrane has a high elasticity and crack-bridging capacity, and prevents ingress of water even at high positive pressures. The final finish to complete a successful repair project at the school was the application of two coats of Mapei Aquaflex Roof HR reflective paint to protect the Plastimul 2K Reactive membrane from Enquiry no: 61 UV sunlight.

THE CXT HOIST THAT HAS

BIG FEATURES

These star performers are highly adaptable, super efficient, reliable, safe and quick, enabling improved productivity.

Wheel loaders updated ith the addition of Doosan’s DLA wheel W loader series to the range nearly two years ago, Doosan has significantly increased

Enquiry no: 62

www.konecranes.co.za

KZN branch: 031 914 0059 * 082 301 2389 * mark.oconnor@konecranes.com Richards Bay: 035 789 0815 * 082 307 8169 * dale.vanwyk@konecranes.com

HBPR/K91

its position in the South African wheel loader market. “Doosan, which has been manufacturing heavy earthmoving equipment for over 40 years, has an ongoing development programme to manufacture robust machines with advanced design features and high performance materials, for optimum productivity, reduced running costs and low emissions,” says Rod Watson, MD, DISA Equipment (Pty) Limited, trading as Doosan, part of Invicta Holdings Limited. “This investment in the latest technology gives users the guarantee that Doosan machines offer efficient output power, low fuel consumption, minimal maintenance requirements and extended service life. Operator safety, precise control and comfort are key to product advancement. “

June / July 2015

KZN Industrial & Business News

ZULULAND INDUSTRY FOCUS

Meeting sustainability targets

I The team from left to right: Ikhlaas Ismail, Apprentice; Dale van Wyk, Area Sales Manager, Ferdi Pieterse, Service Supervisor; Bianca Pieterse, Administrator; Thorne Da Fonseco, Apprentice Assistant; Billy Pepler, Apprentice

New branch in Richards Bay

ne of the biggest crane and hoist companies in the world, Konecranes, recently opened a branch in Dollar Drive in Richards Bay. The branch falls under the main KZN branch in the Southgate Business Park in Amanzimtoti, headed up by branch manager Mark O’Connor. The Richards Bay branch main customers are Transnet, Mondi, Mpact and Steel Plate Solutions. Konecranes was established in Finland over 100 years ago and now serves a broad range of customers on 54 countries, including manufacturing and process industries, shipyards, ports and terminals. Konecranes provides productivity-enhancing lifting solutions as well as servicing for cranes and hoists of all makes. “Konecranes manufactures a wide range of cranes and hoists,

ranging from 2000 ton Goliath cranes to compact manual chains hoists”, says John MacDonald, Service, Sales and Marketing Director of Konecranes Southern Africa. “In addition service and maintenance are a very big priority for us and we have on-site service teams on 24-hour standby at all our branches”. Konecranes now have ten branches around Southern Africa, in Johannesburg, Port Elizabeth, Durban, Cape Town, Witbank, Klerksdorp and Ngodwana, Uitenhage, Maputo and Richards Bay. More branches are planned. We have appointed a highly experienced and competent team in Richards Bay”, MacDonald concluded. “We wish them every success in servicing our clients in the region”. Enquiry no: 63

Mini chess initiative Results of the Annual National Assessment (ANA) of grade one pupils’ performance over the past year in 11 primary schools in rural areas of Zululand, have shown a marked improvement in their overall abilities in maths, science and life skills. These schools and their learners are benefiting from a joint initiative between Zululand Anthracite Colliery (ZAC) and the Moves for Life programme that was implemented at the schools over a year ago. Enquiry no: 64

nternational packaging and paper group Mondi is replacing quench-to-drain flushing and lubricating systems fitted to mechanical seals at its Richards Bay mill with AESSEAL systems incorporating a continuous loop water management design. The AESSEAL systems will cut water usage at the plant by more than 60 000 kilolitres per month, helping to conserve scarce water resources in northern KwaZulu‑Natal. Mondi placed its order for replacement systems in February for fluid sealing and wear resistance company Easy Coat, the AESSEAL agent for Richards Bay. The order provides for 167 AESSEAL type-SWO2 and SWO3 water management systems that will use recycled water to cool, lubricate and flush mechanical seals in the Richards Bay plant. They will replace a competitor’s once‑through flushing designs that need a constant supply of fresh water. The SWO2 system uses an integral vessel to store flushing water for continuous recycling. The system is connected directly to the plant water line which becomes the system’s fluid and pressure source, the pressure being adjusted so that the barrier fluid pressure within the system is maintained

at 1 bar above stuffing box pressure, resulting in a pressure differential that keeps harmful products away from mechanical seal faces and increases seal and pump reliability. The barrier fluid is circulated to and from the mechanical seal by the thermosyphon effect, minimising water wastage and providing more efficient cooling than the once-through quench-to-drain design. AESSEAL’s SWO3 system is supplied with finned tubing as standard so that it can be used on high heat applications. Mondi will use a mix of SWO2 and SWO3 systems according

Liquid-tight technology for subsea vehicles

lquip Solutions has made a name for itself as a quality provider of market-leading electrical components, tooling and machinery for a wide range of industries. In a bid to source the right product for a specific industrial requirement, the company has introduced a highend, comprehensive range of flexible conduit systems and components from UK manufacturer Flexicon to the local market. These conduit systems provide superior cabling protection, particularly in high-demand, hazardous environments such as in the rail or mining industries. Further demonstrating its versatility, Flexicon’s liquid-tight conduit system has been used to protect the power supply to subsea remotelyoperated vehicles (ROVs) in the oil

and gas industry in Brazil, China and Australia. The 63mm LTP conduit and special engineered fittings are used to protect the slipring connections inside the winch. This provides 3.3KV feeds to the power transmission system, which connects the subsea ROV to the surface, according to Mike Cronin, Managing Director of Elquip Solutions. “In addition to the power cables, fibre optic elements are included in the single cable connection system called an ‘umbilical’. The tail from the slip ring is a loose bundle of copper and fibre optic cables, which terminates in a junction box on the winch. This bundle needs protecting from sea spray and harsh offshore environments to maximise its service life and

No weak links MACHINE MOVING & RIGGING MECHANICAL INSTALLATIONS CRANE TRUCKS & MOBILE CRANES ENGINEERING & SAFETY STUDIES LOWBEDS & ABNORMAL LOADS WAREHOUSING & STORAGE

www.lovemore.co.za TEL: +27 31 705 140

to process product temperature. Besides lowering costs by conserving water, the SWO2/ SWO3 system is superior to the once-through format in three ways: first, there is an indicator that shows when any inboard seal failure occurs; second, the system is kept pressurised by a non-return valve which helps to prevent cross contamination of sealing water in the event of a failure; third, the system is fitted with a regulating valve which maintains water pressure and flow rate without further settings or adjustments after installation. Sakkie de Villiers, MD of Easy Coat, emphasised that the AESSEAL mechanical seals at Mondi Richards Bay have always been fitted with the SWO2/SWO3 system. “The 167 new systems are being fitted to non-AESSEAL mechanical seals, where we are replacing the quench-to-drain, double flow meter systems,” de Villiers explained. Installation of the first 64 systems took place during the planned shutdown that took place over a two week period in March. The remaining 102 systems are expected to be installed by July of this year. Enquiry no: 65

provide trouble-free operation,” says Cronin. In the subsea environment it is essential that power is maintained for data to the ROV, because when the ROV is not working, it means the entire rig is down and not drilling. Providing ongoing protection for the slip ring from the environment is therefore vital. “Flexicon is specified in these situations because the liquid-tight LTP conduit has an exceptional bend radius which is necessary to fit inside the winch. It is also a proven system that can withstand an incredibly harsh environment and Flexicon engineers are able to provide special connectors to ensure an IP68 rating with different input and output sizes,” says Cronin. Flexicon conduits are known for their robustness in the harshest environments. Additional protection such as EMC shielding, high-impact or crush-resistance, corrosion and oil-resistance are also performance benefits, dependent on the conduit Enquiry no: 66 selected.

June/ July 2015

KZN Industrial & Business News

COMPANY & PRODUCT NEWS

Custom-made forklifts a win for paper industry

upply chain experts, Goldfields Logistics, has taken delivery of five Doosan D45S-5 forklifts and five Doosan D25S-5 Forklifts from leading forklift and warehouse equipment supplier Goscor Lift Truck Company (GLTC). The Doosan D45S-5 forklifts were supplied to the Stanger Sappi Mill and Pinetown Sappi DC recently and were custom fitted with a 5600FFT mast that allows the forklift to fit into a container if needed, an additional 4th valve used to control the paper role clamp, a paper role clamp attachment, complete forklift fleet management (FMX) system which operates via a GPRS network, and a tower light that displays the pressure levels being placed on a paper roll. The FMX tool installed on the forklifts is designed to improve efficiency, and has assisted Goldfields with their driver, fuel and machine management operations. Further, Sappi says GLTC delivered excellent service throughout the entire process.

“These customisations were made on the forklifts because Sappi handle paper rolls with a height of up to 7.2 meters,” says DC Manager - Amith Ramdhani. The standard Doosan D45S-5 is commonly used in manu-

facturing, pipe, lumber, brick, block, recycling, steel and aluminium applications. The Doosan D45S-5 comes with a powerful and fuel efficient LP gas or diesel engine that provides high horsepower ratings and complies with ETA Tier III emission regulations. The heavy duty planetary drive axle coupled with electric shift transmission, transfers high torque to the drive wheels for maximum productivity. The Doosan’s operator cabin has been ergonomically designed with a deck mounted hydraulic control lever, fully adjustable steer column, automotive style operator pedals, and full suspension seat that keeps operators comfortable throughout operating shifts. Since their delivery late last year, the customised forklifts have been performing well. “The forklifts are impressive, and continue to perform as per our expectations,” says Amith. Enquiry no: 67

Collaboration wins tender to supply Telkom backup power

Cherry Electrical (NCE), a Level Two BEE contributor, recently announced it has won a tender to supply Telkom’s strategic buildings with backup power, as part of their risk and growth facilities upgrades, in collaboration with Master Power Technologies. Once implemented, the whole building will be able to continue operations in the event of a blackout or load shedding. Master Power Technologies and NCE have a long history of working together in the electrical industry, sometimes as competitors other times as collaborators. Norman Cherry, MD of NCE says NCE probably won the tender due to its long track record of excellent service to Telkom over many years. When it came to supplying Telkom with the best generators and electrical equipment it required for the project, NCE once again turned to Master Power, drawing on Cherry’s experience in dealing with the company’s products and service levels in the past.

The two companies will now collaborate to ensure Telkom’s substantial investment in the mission critical equipment is installed properly and functions optimally over its lifespan. The project will see the installation of four 11 000 V medium-voltage generator systems with full reticulation for Telkom, covering all 12-floors of the building. To ensure the generators can handle almost any power outage, new diesel tanks will also be installed along with new diesel filtering systems. The filtering systems purify the diesel before it is fed into the generators, removing impurities and contributing to the longer life of the generators. Cherry says Telkom will be using mediumvoltage generator systems for the first time. These will prove to be more reliable for providing the building’s electrical requirements. The quality, reliability and lifespan of the equipment was one of the key elements in the tender process.

Neill Schreiber, business development manager at Master Power Technologies says the way NCE will implement the solution will result in a very stable power supply for Telkom. When the power fails, all four generators will start and take over the supply of electricity to the building. Once the supply is stable, only two will continue operating until the mains power is restored. This will assist in prolonging the life of the generators and allow for failover services should something go wrong with one of them. The building works for the project was started in November 2014. Currently two mobile generators have been installed to provide power while the primary generators are installed. The first one is already installed with the others scheduled to be in place in August. Cherry says testing and commissioning will follow and he expects the system to be fully operational well before the final deadline of 10 December 2015. Enquiry no: 68

June / July 2015

COMPANY & PRODUCT NEWS

KZN Industrial & Business News

Joint venture to keep fans turning

CTOM has joined international fans company TLT-Turbo GmbH of Germany in forming a joint venture (JV) company to cater to both the Sub-Saharan and local market for all types of large fans. The market comprises mainly the industrial, mining, process,

metallurgical, cement and power generation industries. The formation of the JV company, TLT ACTOM (Pty) Ltd, and the technology and licence agreements signed by the two partners took effect from May 1, 2015. ACTOM and TLT-Turbo negotiated the new international partnership after

ACTOM’s technology agreement with international ventilation fan producer Solyvent Fläkt Woods AG was dissolved as a result of the acquisition of that company’s international fan division by an opposition fan manufacturer. TLT ACTOM retains the existing technology agreements with Fläkt Woods for categories of fans used in industry and for heating, ventilation and cooling (HVAC) systems used mainly in large commercial applications. The large fan systems covered by TLT ACTOM’s new technology partnership incorporate axial flow and centrifugal fan units with power ratings of up to 15 MW. TLT-Turbo GmbH is wholly owned by Power Construction Corporation of China, a Chinese state-owned industrial conglomerate which is one of the world’s 500 largest companies. Enquiry no: 69

Cylinder castings quality improves with new supplier

ollowing 10 months of negotiations, Hytec Engineering appointed ACO Casting Services SA, the South African arm of Germany-based ACO Group, specialists in continuous castings, as its cylinder castings supplier effective mid-February 2015. The decision to change castings suppliers was, primarily, to enable Hytec Engineering to raise the standards of its cylinder castings to international levels, a level already attained by ACO Eurobar, the brand name marketed by the ACO Group. The high quality castings from Germany are supplied as unfinished, with all machining done in South Africa by ACO Casting Services SA, adhering strictly to Hytec Engineering specifications. ACO recently established its South African facility in Germiston, Ekurhuleni, where consignment is held and machining carried out. “The higher quality castings are available with immediate effect,” Pierre Goosen, General Manager Hytec Engineering says, “with ACO Casting Services SA holding consignment stock to agreed levels – some in raw casting format and the remainder pre-machined.” Negotiations for the supplier

appointment focused around supply, delivery, price and stockholding, as the inherent quality in the ACO Group’s casting products was already well-established. “ACO Eurobar satisfies the highest quality specifications of the hydraulics industry,” points out Goosen. He adds that the ACO G r o u p and ACO Eurobar quality levels are acceptable to Bosch Rexroth in Germany, and one of the reasons the Group is their preferred supplier. “In fact, this proven technology was jointly developed with Bosch Rexroth.” Goosen says that the castings quality from their previous local supplier was inconsistent, but with ACO Casting Services SA a consistent supply of quality castings will enhance Hytec Engineering’s cylinder production, a benefit which will be passed on to its clients. Following close on the heels of ACO Casting Services SA’s preferred supplier appointment, the Bosch Group re-awarded the grey and nodular cast iron Preferred Supplier status to ACO Eurobar GmbH on 23 April 2015. ACO Eurobar is the only concast iron supplier in Germany to have retained the Preferred Supplier status of Robert Bosch GmbH Enquiry no: 70 since 2010.

SMES remain upbeat despite increasing economic woes

he latest Business Partners Limited SME Index (BPLSI), which measures attitudes and confidence levels among South Africa’s small and medium enterprises (SMEs) owners, reported record average confidence levels of 81% that their business will grow in the next 12 months during the first quarter 2015 BPLSI – an increase of 7 percentage point quarter-on-quarter (q/q) and 8 percentage point year-on-year (y/y). Ben Bierman (pictured), the CFO of Business Partners Limited says: “Despite tough trading and economic conditions, this is the highest average confidence level recorded since the inaugural BPLSI in the second quarter of 2012 and proves that local business owners remain optimistic in the face of strong adversity.” Bierman adds that the small business tax relief announced in the 2015 Budget speech could have added to the confidence levels. It was announced qualifying businesses with an annual turnover below R335 000 will be exempt from tax, with the maximum rate being reduced from 6% to 3%. “The current confidence levels seem too high however we expect this confidence to decline in the second quarter as the cost of doing business rises due to an increase in electricity, water and fuel costs.”

The BPLSI also reported a 7 percentage point q/q and 8 percentage point y/y increase in SMEs average confidence levels (60%) that the SA economy will be conducive for business growth in the next 12 months. “When respondents were asked what their main challenges are for the upcoming six months, the list ranged from load shedding issues, government credibility, challenging labour practises and regulations, a rising crime rate and the weakened Rand. “However, despite the immense challenges the private sector is grappling with to survive, entrepreneurs understand the importance, and need, to remain positive to avoid the negativity from affecting their business’ performance.” The average importance level of access to finance for the growth and stability of business moved up to 79% - a 3 percentage point q/q and 5 percentage point y/y increase and the highest percentage recorded since the index’s launch in 2012. SMEs’ average confidence levels that the ease of access to business finance will improve in the next 12 months revealed a 2 percentage point q-q decline from 53% to 51%. He adds that respondents also listed funding as the key requirement needed by entrepreneurs from Government.

Enquiry no: 71

June/ July 2015

COMPANY & PRODUCT NEWS

KZN Industrial & Business News

Power that never cuts I n the wake of months of power outages from load shedding, many South Africans are exploring alternative energy sources as a means to keep the lights on. However, it is important to be informed about the correct battery to power any system. First National Battery manufactures a range of world-class batteries, including M-Solar Cells, which are expertly designed to work with solar powered installations. A solar energy system is reliant on power cells to store energy – even during periods when there is little sunshine – and then draws this energy over an extended period of time. This means that the system needs to withstand deep discharges, using most of its capacity, and should have a much lower rate of discharge than a starter

battery. Deep cycle batteries are designed with this use in mind. A starter or automotive battery provides short bursts of electricity – this starts a car and powers lights and radio – and cannot withstand deep discharges. Using an automotive battery for an unintended use – to power a generator or solar power installation – will result in a shorter battery life. The structural difference between a deep-cycle and an automotive or starter battery is the lead battery plates. Deep cycle batteries are equipped with thicker active or tubular positive plates, higher paste density material and thicker separators – this gives the battery extended charge and discharge capabilities. First National Battery, a subsidiary of JSE

listed Metair Investments, manufactures reliable, workable deep cycle batteries and the company’s M-Solar Cells are widely used in solar applications in South Africa. “The high cycling capability of an M-Solar Cell makes it ideal for solar-powered installations,” says First National Battery industrial product marketing director, Ntsumbeni Mavhungu. “These robust batteries are manufactured locally, require little maintenance and last longer.” M-Solar Cells are capable of more than 1200 cycles, to an 80% depth of discharge. “If you’ve spent the time and money investing in a solar-powered installation, it’s worth doing the legwork to find the best battery for the job,” adds Mavhungu. “M-Solar cells use stainless steel bolts and completely enclosed terminal posts that make them acid, abrasion and fatigue resistant.” Mavhungu concludes, “M-Solar Cells are a reliable way to power alternative energy sources, using advanced, world-class battery technology to provide the answer to a very real South African problem – power cuts.” Enquiry no: 72

Enterprise Development Awards highlight Durban’s rising stars

he Annual Shanduka Black Umbrellas (SBU) Enterprise Development Awards took place in Durban recently. The sixth leg of the regional awards saw small business owners from the SBU Durban incubator being honoured for their contribution to socio-economic development within the region. On the night, Gebhuza Security CC owned by Sanelisiwe Hlengiwe Majola was awarded first place in the Most Jobs Created category. The organisation which provides Security services for commercial, industrial and residential buildings, took the highest honour in this category for creating 50 permanent jobs. Ghebuza Security also took first place in the Best SBU Ambassador award. Second place in the Most Jobs Created

Potlako Seleoane and Bethwell Buthelezi of Spokes Auctioneers, placed second in the Most Jobs Created category

category was Spokes Auctioneers (Pty)Ltd, owned by Siponono Shange with third place being awarded to Riciniz Constructions (Pty) Ltd, owned by Indrani Govender. The construction firm was also awarded third place in the Best Performing Company Category. Top honours in the Best Performing Company Category were handed to Izingcweti ICT Solutions (Pty)Ltd. Themzak Cleaning Chemicals cc was awarded second place in the same category. Berea Computers (Pty) Ltd was awarded second place in the Best SBU Ambassador category for waving the SBU flag high. Third place was handed to Comfort Avaite Trading Enterprise (Pty) Ltd. Enquiry no: 73

Tops in comparative truck test

AF has emerged as the most cost effective vehicle in the country in the 6X4 truck tractor category, following a gruelling round trip test route of roughly 860 km in which the vehicle was put through its paces against eight other leading truck brands in tightly controlled conditions. The results of the test revealed that DAF had the best fuel consumption, average speed and overall productivity (calculated as Payload x Average Speed/Fuel). Babcock, sole importer and distributor of DAF trucks in the southern African market, entered its DAF XF105.460 FTT interlink in Truck Test 2015, organised by Focus on Trucking magazine, to demonstrate the brand’s performance in the 30 to 35 ton payload segment. “We were very keen to demonstrate our truck’s performance to the local market in this con-

trolled environment, where measurements were monitored and recorded by independent observers,” says Dave Black, MD of Babcock’s Transport Solutions business. “The outcome proves that DAF is an industry leading vehicle that effectively delivers a productive operation across all the key factors transporters take into account when buying new vehicles.” All the participants’ vehicles had identical trailers and gross combination mass. Each vehicle’s fuel tank was fitted with a sight glass for accurate measurement and speed was closely monitored. AfriSam supplied pallets of cement to each vehicle as a uniform payload and each combination was meticulously weighed on the AfriSam weighbridge to ensure each truck had a 55,500 gross combination mass. The route offered challenging topography, including particularly sharp gradients over

Automotive Group selects preferred supplier for vehicle tracking

ehicle tracking and fleet management solutions company, DigCore, supplier of Ctrack and 30 years old in June, has been appointed by Unitrans Automotive Group as a preferred supplier for vehicle tracking and stolen vehicle response services. Ctrack devices will now be fitted to VW and Toyota stock units upon arrival at the dealership. This gives Ctrack a strong footing into Unitrans’s dealership network nationally with their customers now having the option to take a Ctrack system already installed into their new purchase. ”Unitrans’s customers will have peace of mind that their vehicle is already protected by Ctrack’s stolen vehicle response services the moment it is driven off the show room floor,” say Nick Vlok, DigiCore CEO, supplier of Ctrack to more than 50 countries. Roll out started in May 2015 using Ctrack and Novatel Wireless’s vehicle tracking devices and as they are fully upgrade-

able over-the-air, in future customers will have the opportunity to subscribe to new safety features and services as they are introduced. As the device is pre-fitted, customers no longer have the hassle of scheduling a convenient time for installation and further the tracking device is endorsed by Unitrans and approved by manufacturers. “This agreement will also help Unitrans to mitigate risk against stolen or hi-jacked vehicles given we will now receive vehicles with a fully functional Ctrack system and support services,” explained Andre Rhoodie, MD of Unitrans Insurance Ltd. This will allow Unitrans, with customer agreement, to monitor kilometres travelled and proactively advise them to book vehicles in for service to assist in preventing warrantee issues from exceeding the prescribed kilometres driven between services. Enquiry no: 75

a short distance. “DAF has been recognised as one of the top performing truck tractors in Europe for several years and now local transporters no longer have to take our word for it,” Black concludes. “The Truck Test 2015 results have proved that the DAF XF is the most profitable truck in its category on South African roads.”

Enquiry no: 74

. .

June / July 2015

COMPANY & PRODUCT NEWS

KZN Industrial & Business News

Generators to be assembled in SA

aterpillar and Barloworld Power have launched a combined initiative to assemble Cat electric power generators in South Africa to meet rising demand, reduce unit cost and promote localisation. As the first Cat equipment assembly unit to be established in South Africa, the new facility marks a significant milestone in the partnership between Caterpillar and Barloworld Power, its southern African dealer for Energy and Transportation. The generators are supplied in kit form and assembled locally from scratch, contributing to the drive for localisation and enabling the transfer of new and valuable skills to South African employees. This also enables the Cat units to

compete on a more even footing with locally manufactured equivalents. “The assembly facility is a major step forward in Barloworld Power and Caterpillar’s growth aspirations across southern Africa,” says Mark Mencel, executive director of Barloworld Power southern Africa. “We are now assembling Cat branded generators at our Boksburg, Gauteng, premises that have the same highest quality standards for which Caterpillar is renowned worldwide. Barloworld Power can now offer truly competitive Cat products while aligning with government objectives in local employment and development.” “This initiative between Barloworld and Caterpillar promotes localisation and leverages

our excellent capabilities to provide a local solution for South Africa,” adds Chris Monge, Caterpillar area manager. “This represents a significant investment in the local economy to support our growth strategy in the power business.” The assembly unit was set up with the assistance of experts from Caterpillar’s power systems assembly factory in India and is being managed and staffed by Barloworld Power. Initially the facility will assemble the Cat i6 and 400 series generator sets, ranging from 400 kVA to 1 000 kVA and suited to the provision of standby power for medium to large industries. Barloworld plans to produce about 500 units a year, expanding according to market demand. Barloworld Power assembly manager at the new facility, Imraan Amod, says this initiative will give Barloworld Power and Caterpillar greater access to the southern African market. The first two pilot 550 kVA generator

kits, supplied by Caterpillar in China, were sold before they arrived in South Africa. They were assembled and delivered by Barloworld Power in the last week in February 2015. The team operating the assembly line has been supplied by the

Barloworld Power Customised Solution Centre in Boksburg and received specialised training from Caterpillar’s international experts to assemble Cat generator sets. Enquiry no: 76

Hydraulic breakers for lighter jobs

tlas Copco Construction Technique’s EC and ES rigmounted hydraulic breakers are durable, reliable and efficient workhorses specifically designed and engineered for lighter applications and day-to-day tasks. “Our premium range of SB, MB and HB hydraulic breakers are well-known and respected by mining and industry for their reliable performance, working uninterruptedly for long hours in punishing applications and under extreme conditions,” says Neville Stewart, Business Line Manager Construction Tools Division, Atlas Copco. “End-users who do not have a need for hammers 24/7 will find it difficult to get a return on investment on our premium range which has been engineered to deliver high productivity and improved efficiencies over extended working hours,” notes Stewart. “So we saw a definite need in the market for a hammer that is suitable for light applications such as construc-

C C

CMY

tion, demolition, trenching, quarrying, earthworks, renovating, gardening or landscaping that do not require continuous or full time use.” While the EC and ES hammers offer the same unparalleled reliability customers have come to expect from Atlas Copco’s premium range, they incorporate fewer features. Stewart says that the subsequent reduction in the number of working parts leads to lower maintenance and service costs. “The hammers’ good price-performance ratio results in a better return on investment for the enduser.” The integrated nitrogen piston accumulator, a feature on both the EC and ES ranges, allows for work at a constantly high impact energy, safe start-up and low vibration for smooth operation. The four different working tool options available for the EC and ES

hammers ensure optimum versatility in the breaking of a wide variety of materials ranging from sedimentary, soft-medium hard, medium hard and igneous metamorphic rock, non-reinforced and reinforced concrete, asphalt and frozen ground. The Atlas Copco EC hydraulic breakers are available in three ranges: The small EC 40T – 80T range is ideal for construction, renovating, gardening or landscaping; the EC100T – 135T range for medium to heavy day-to-day breaking tasks typically found in demolition, trenching, quarrying and earthworks applications and the T140T – 155T range for heavier applications. The complete EC range boasts a number of features that offer end users the benefits of low operational costs and operator safety and comfort.

Enquiry no: 77

Verticals made locally

ompanies looking for vertical industrial turbine pumps need not search abroad for a supplier; these machines are made locally. This reminder was issued recently by Gauteng-based APE Pumps, a company long acknowledged as a leading supplier of this type of machine to the South African and southern African markets. Besides the convenience associated with dealing with a manufacturer in the same country, locally sourced pumps also carry the advantages of rapid response to service requests and a very short lead time on spare parts. Vertical industrial turbine pumps can be used in almost any industrial or agricultural application. They are typically installed in chemical process plants, sewage treatment works, cooling water circulation applications, irrigation projects, water works, mines (for dewatering), and in pipelines as booster and transfer pumps. APE Pumps offers various materials of manufacture for these machines, according to the application. Casings are generally made in a high quality close-grained cast iron

and have long radius water passages to give the best performance in terms of efficiency and life. Casings in bronze and steel are also available. The impellers are of mixed flow design and can be either open-vane or shrouded, depending on the size. Shrouded impellers have long suction eye rings to deliver enhanced performance and longer life. They are usually fitted to the shaft by means of a taper sleeve, using a key when the load requires it. Stainless steel shafts run in bearings that can be either product-lubricated or grease-lubricated under pressure, and column pipes are configured as either screwed or flanged steel, with suitable protection according to the application. The discharge heads are rigid cast iron or fabricated steel bends with spigotted seats for the thrust bearing and drive motor stool, and contain the housing for the stuffing box.

There is a choice of soft packed glands, mechanical seals or a glandless arrangement. APE Pumps designs its vertical turbine range for any type of drive, including electric motor, belt, gear and engine or steam turbine. The machines can be suspended in wet sumps, boreholes, rivers, steel tanks or dams, in dry pits with a suction pipe connected to the bellmouth, or as a pot pump with various positions of the inlet and outlet branches. Enquiry no: 78

June/ July 2015

COMPANY & PRODUCT NEWS

KZN Industrial & Business News

Tower cranes for major SA dam project P otain tower cranes will dominate the horizon on a major project by the Department of Water and Sanitation (DWS) to raise the Clanwilliam Dam wall. SA French, a division of Torre Industrial Holdings, will supply a MD 485 tower crane, which is adaptable to a variety of job sites due to its modular design and efficient load handling capabilities. In addition, its Optima controls provide for smooth speed changes and high productivity. It will also supply a Potain MC310 crane, which was expected on-site in early May. The 25 t Potain MD 485 tower crane will pour the bulk of the concrete work at the Clanwilliam Dam, supplemented by the Potain MC 310 for smaller lifts. The MD 485 tower crane was used with great success at the De Hoop Dam project on the Steelpoort River. It has been dismantled and transported to the Clanwilliam Dam on the Olifants River in the Western Cape. The extensive experience that SA French gained at De Hoop will facilitate the construction process

at Clanwilliam and help drive down the overall cost for the client. “The methodology of using tower cranes for dam construction is largely cast in stone, and a lot of the knowledge and experience we gained at De Hoop and other DWS dams will be easily transferrable to Clanwilliam,” says Quentin van Breda, managing director, SA French. A major accomplishment at De Hoop was relocating the Potain MD 485 tower on two separate occasions. An example of SA French’s proactive approach to meeting the specific requirements of its client was its recommendation that simultaneous erection of the two tower cranes will result in a considerable cost and time saving. The company will have a team on-site for the commissioning process, while DWS will use its own operators. “Part of our in-house offering is to train any certified operators that the client may require,” van Breda says. Tower cranes are particularly suited to dam construction, as such projects require very

OE quality automotive steering boot kits

lobal bearing and engineering soluG tions specialist, SKF, is a leading Original Equipment (OE) quality supplier of a com-

specific lifts at certain radii. The number of lifts required on a dam site in terms of piping, valves and pumps does not justify the use of a crawler crane from a cost-effectiveness perspective, van Breda notes. The Clanwilliam Dam project is expected to use Roller Compacted Concrete (RCC), which DWS pioneered at De Hoop. This comprises large, dry aggregate in the form of rock, sand and cement that is compacted to form the bulk of the dam wall. RCC is a far more cost-effective option than traditional concrete dam walls. Enquiry no: 79

Pumps offer cost effective dewatering efficiency

uick and easy dewatering on construction sites, in the built environment and in general industrial applications, is now possible with the Grindex Primo range of submersible dewatering and drainage pumps available from Integrated Pump Technology, the sole importer and principal distributor of Grindex pumps. These small and handy electrically driven, single phase submersible pumps are proving popular due to their high quality, robust construction and affordable pricing. The Grindex Primo pumps are ideal for nuisance dewatering applications and find ready use in dewatering or drainage of spillage, leakage, small sumps, underground car parks and basements.

The pumps range from a 16 metre shut off head to a flow rate of 7 litres per second. Ease of use is a major benefit of the Grindex Primo range. Essentially a plug and play operation, once the power has been connected to the pump and the pump discharge hose is in place, the unit is simply placed in the area to be dewatered. Where there is no electricity available, these pumps can be coupled up to a small generator on site, making them ideal for dewatering in remote areas where infrastructure development is taking place. The Grindex Primo S range, which is equipped with a vortex impeller, is per-

fect for dewatering applications where silt is present in the water. Due to the design of the pump, sediment does not come into contact with the impeller, thus ensuring minimum wear to the pump and increased longevity. The Grindex Primo D range is used for clean water drainage applications such as basement dewatering. The Grindex Primo range ticks all the boxes for dewatering applications. Manufactured in an ISO accredited facility, quality and durability are guaranteed. The pump’s top and stator housing are aluminium while the motor shaft is made from stainless steel. Enquiry no: 80

New products launched at exhibition

an Mixers South Africa (PMSA) used the Totally P Concrete 2015 exhibition to showcase its range of products. Apart from being the leader in Africa in

terms of brick and block making machinery, PMSA also distributes the latest innovative technology from international companies such as Fiori of Italy, Kraft Curing Systems of Germany and ABECE and HTC of Sweden. PMSA, used the exhibition to launch new products such as the Fiori DBX35 self-loading concrete mixer and the new SPS range of roof-tile machinery. The SPS semi-automatic extruder can manufacture up to 5 000 concrete tiles in a nine-hour shift. This equates to about ten tiles a minute, depending on the specific plant configuration. The main benefits of SPS range of roof-tile equipment is that it is easy

to install, operate and maintain, which are important considerations in remote project sites in Africa. Ever mindful of the requirements of its customers to improve quality and reduce costs, the Fiori DBX35 fills a gap in the local market for an affordable and reliable self-loading concrete mixer. A major benefit of the Fiori DBX35 is that it offers accurate measurement without the need for additional equipment. “It is the ideal self-loading mixer for the priceconscious customer, and therefore I am confident it will be a notable success across Sub-Saharan Africa,” comments Quintin Booysen, marketing and sales manager at PMSA. Enquiry no: 81

GRAMEC-FORBERG MIXER

THE TWIN SHAFT MIXER WITH WEIGHTLESS ZONE GIVES YOU: Short Mixing Time

In many cases, as low as 10 seconds and an average mixing time of less than 1 minute

Small or Large Batches Mixers are manufactured in 14 sizes from 7 litre to 7000 litre batch capacity. Batch levels from 30% to 100% of nominal

Versatile For Liquid Addition Small or large amounts of liquids with high or low viscosity can be added to powders, granules or pellets

Please contact us for more Information, video DVD or test runs on your products

Complete Homogeneity High precision blending with a coefficient of variation regularly below 5%

Electricity Savings

Up to 60% saving because of low power input and extremely short mixing times

Gentle Product Handling It even mixes breakfast cereals without breakage

GRAMEC (Pty) Ltd P.O. Box 89380, Lyndhurst, 2106. 7 Brighton Road, Bramley View Ext.6, Johannesburg, South Africa. T:++27 11 882 1914, F:++27 86 615 1547, http://www.gramec.com E: gramec@gramec.com or torb@gramec.com

prehensive range of steering components which includes steering column and electric power assist (EPS) bearings, steer-by-wire and steering boot kits. SKF’s OE quality steering boot r a n g e comprises more than 200 kits and covers a wide vehicle parc that i n c l u d e s both European and Asian car models. The range is further complemented by two universal steering boot kits which cover most passenger cars and light commercial vehicles. In line with OE content, SKF steering boots are manufactured from rubber or thermoplastic depending on OE specifications. “We only supply specific metal clamps for thermoplastic boots as these are much more durable compared to plastic clamps supplied by some manufacturers,” explains Gary Czapski who heads up SKF South Africa’s Automotive Division (VSM). Czapski points out that SKF boot kits make steering boot replacement quicker and easier “since there is no need to dismantle the tie rod end as you simply stretch it over the tie rod end.” SKF VSM (Vehicle Service Market) supplies the global passenger and commercial vehicle aftermarket with an all-inclusive premium product and service solution that covers bearings, seals, lubrication and many other critical components for a wide range of applications in engines, electronics, driveline and Enquiry no: 82 wheel-end systems.

June / July 2015

COMPANY & PRODUCT NEWS

KZN Industrial & Business News

Reducing costs related to fuel theft

uel theft and wastage place increasing pressure on fleet managers, whose bottom lines are already under severe strain from rising fuel costs. Innovative new fuel measurement technology from leading asset management solutions provider QCIC ensures that fleet owners in numerous industries have full control of their fuel management. The fuel management solution, which works in conjunction with the company’s flagship QIC-FLEET GSM fleet management solution, is comprised of capacitive probes that are fitted to the tank of the vehicle. The solution is designed for three different asset configurations, namely; singular fuel tank system,

dual fuel tank system and aftermarket long-range double dual fuel tank system. QCIC director Brian McKenzie explained that there are a number of different probes that cover a wide range of tank capacities. “The solution is ideal for numerous asset types, from standard commuter vehicles and trucks, to farming equipment and large fuel storage tanks located at depots.” The solution enables the user to monitor the fuel by taking a sample of each sensor as the vehicle moves. A fuel graph is then used as a consumption tool. On the more modern vehicles, a CAN-BUS interface enables the user

to see exactly how much fuel is burned by the engine. This, together with the capacitive probe installation, gives the fleet owner total control over consumption per trip, fuel theft and fill-up notification and reports. According to McKenzie, truck stops are a hotbed for fuel theft. “Fuel thieves use a telescopic jacks that has a sharpened steel pin welded to the top. Moving underneath the tank, they then push a hole in the tank from the bottom, and take the jack out, place a container underneath to capture the leaking fuel, and subsequently plug the hole.

This very often happens without the driver’s knowledge, who may be asleep in the locked truck while the

tank is being emptied.” Drivers may also be involved in fuel theft, by siphoning from the tank into a separate container and selling the product at another stop further down route. The QCIC fuel management solution informs the software operator of when the vehicle reaches a filling station, and the exact amount of time spent there as well as the exact fuel level on arrival. The amount of fuel contained in the tank before and after entry is also recorded to ensure that the risk of theft is greatly minimised. Enquiry no: 83

The life of a coding machine

n today’s competitive business environment, staying ahead of the game is, in fact, the name of the game. To do this, manufacturers need to ensure that their equipment remains effective and runs optimally at all times. The overall performance of machinery and equipment depends on its Overall Equipment Effectiveness (OEE), which refers to a number of factors – the availability of the equipment, its performance rate, and the quality versus reject rate. In other words, each of these OEE factors relates to downtime costs. As we well know, downtime is a major hindrance to attaining manufacturing efficiency. It leads to hold-ups in manufacturing processes and creates a cascading effect that disrupts workflow. Pyrotec PackMark, a division of Pyrotec, a privately-owned South African company, provides a comprehensive portfolio of world-class coding equipment for primary, secondary and tertiary packaging requirements. However, while Pyrotec PackMark prides itself on providing a broad

array of cutting-edge coding equipment from Markem-Imaje, AL Tech, Harland Machine Systems and other leading manufacturers, all equipment has a limited lifespan. ‘The average life of our coding equipment, as is the case with most products on the market, ranges from six to eight years, while the equipment’s return on investment averages at around three to five years,’ comments Brandon Pearce, Pyrotec PackMark’s General Manager. Pyrotec’s customers are well catered for with full backup and main-

tenance support available around the clock. ‘We operate a 24-hour call centre that’s manned by our technicians,’ Brandon explains. In the event of a breakdown, customers speak directly to a technician who, in most cases, is able to resolve the problem over the phone. However, towards the end of a coding machine’s lifespan, breakdowns may become more frequent and problems less simple to solve. So how will you know when to replace your coding equipment? ‘Generally, when there’s a marked increase in the cost and frequency of repairs it’s time to replace your unit,’ Brandon points out. ‘All our equipment comes with a 12 to 18 month warranty, and some with 18-month service intervals. While our service costs are stipulated at the time of purchase, added costs are incurred for damaged parts or poor maintenance,’ he warns. Pyrotec PacMark offers a number of services to assist customers to purchase or replace their coding equipment. Enquiry no: 84

Maintenance, parts and after-sales service

PE Africa - a division of the Capital Equipment Group of Invicta Holdings Limited –

offers a critical support service that encompasses an OEM parts, repair and maintenance facility.

“The company has recognised a need from industry for greater assistance with on-site repairs and support. For this reason, HPE Africa has increased its field services fleet and extended its support service throughout South Africa and into neighbouring countries,” says Alex Ackron, managing director, HPE Africa. “The company now has well equipped workshops in Gauteng, Durban, Cape Town and East London, which are supported by dealers in Limpopo, Upington, Kimberly and Douglas.” Repairs and services include minor and major component replacement, as well as re-building and refurbishment of units. The company has established specialist divisions for engine repairs, hydraulics and boiler making, encompassing a bucket rebuild facility. HPE Africa also offers maintenance programmes which are carried out in line with planned downtime schedules. Operator familiarisation courses ensure optimum performance and extended life from every machine. The company’s portfolio includes Hyundai earthmoving equipment – wheel loaders, excavators, skid steer loaders and backhoe loaders - McCloskey crushing and screening plants as well as Soosan hydraulic hammers and drills. Enquiry no: 85

June/ July 2015

KZN Industrial & Business News

COMPANY & PRODUCT NEWS

Making Durban harbour work

t’s not all doom and gloom at the Durban Harbour. In spite of port congestion, deteriorating road conditions, strike action and disruptive power outages, there is good news for KwaZulu-Natal’s logistics sector. Freight management and logistics specialists - Intermodal Connections - which was established a year ago just 10 km from the Durban Port, has expanded its fleet of container handling equipment to meet growing demand in the region for swift, safe and reliable cargo handling. “The company’s original investment in a 45 T container handler has been boosted with the delivery recently of a mobile container handler, variable reach trucks, forklifts and a combination loaded container handler and forklift truck,” says Jo-Ann Mellon, managing director, Intermodal Connections. “Reliable handling equipment plays a critical role in enabling Intermodal Connections to honour our pledge to provide logistics solutions at international standards.” “Many of our customers are exporters and importers in highly competitive markets and

require absolute reliability in every part of the supply chain to ensure cargo reaches its destination safely, in the most efficient and cost effective manner. “Cargo handling services include the handling of unitised commodities and breakbulk cargoes, unpacking and repacking of containers and cross docking. A dependable freight, stock and document management completes our supply chain service, to and from any destination in the world.” The company’s carefully designed facility – a 10 000 m² 23 m high warehouse and 2 000 m² open yard area –accommodates all types of cargo, including project cargo and out of gauge cargo. Under-cover loading, off loading and packing facilities enable work to continue in all weather conditions. These amenities include truck offloading bays and a drive-through area that prevents truck congestion and facilitates easy manoeuvrability for drivers. This facility, which encompasses four container loading docks, also has the capability to ground containers. New to the fleet is a lightweight Mobicon mobile container handling system, designed to efficiently lift loads onto and off trucks in the warehouse and to safely carry containers around the site. The Mobicon container handler, with a 33 T lift capacity, has increased operational efficiency at the plant, also reducing demurrage costs for trucks waiting to be loaded and unloaded. Two Meclift variable reach trucks are used for swift and safe container stuffing and handling, increasing efficiency during container handling procedures. These compact reach trucks also ensure enhanced safety on site.

battery monitoring solutions

2015 Microsoft Country Partner of the Year for SA by T-Systems has enabled us to reach a wider market and have a greater impact. This award is recognition of the success of our strategy of putting the customer first,” says Lionel Moyal (pictured), Head of Intervate, a T-Systems company. Awards were presented in several categories, with winners chosen from a set of more than 2,300 entrants from 108 different countries worldwide. Intervate was recognised for providing outstanding solutions and services, as well as representing excellent subsidiary Enquiry no: 88 engagement in South Africa.

A new look at compressed air

ropout, new in this country and available from General Pneumatics Natal, will change the way compressed air is filtered forever. According to Durban Branch Manager , Johan Grobler, Dropout has multiple applications acting not only as a stand-alone water separator or coalescing filter but also providing protection upstream of refrigerant dryers by ( pre ) filtering bulk liquid and other contaminants.

Unlike traditional cyclonic separators which rely on constant and stable flows and fail miserably during stop/start processes, Dropout has the ability to maintain its performance levels during start up and reaches optimum performance in a fraction of a second. What makes this product so different from other compressed air filters is the fact that it is maintenance free and requires no replacement parts, hence no consumables. The Dropout offers an all in one solution, suitable for scalable flow rates and requires no outside power source, which significantly lower life cycle costs. In addition this product is certified by an independent German testing facility to remove 99.9999% of water in your Enquiry no: 89 compressed air.

Enquiry no: 86

Partnering to deliver innovative lobal Energy Innovations (GEI) has signed a Master Distributor partnership agreement with Jasco to deliver GEI’s precision battery testing, monitoring and conditioning equipment and software to sub-Saharan Africa. The product offering includes the flagship EC-Series Handheld ElectroChemical Battery Analyser as well as a cloudbased, Continuous Monitoring (CM) solution, enabling organisations to become more proactive with regard to their battery maintenance. Kurt Salloux, CEO of GEI says, “Precision battery testing is becoming an essential component of technology infrastructure. In the past, battery maintenance and replacement have typically been reactive processes that only take place once a failure has occurred. This can compromise the integrity of power management solutions. GEI offers a more proactive approach, by determining when batteries are deteriorating, why they are deteriorating and make recommendations. Our solutions are ideal for use in data centres as well as the power and utility sector, mission critical operations such as healthcare, and

ntervate, a T-Systems company, today proudly announced it has won the 2015 Microsoft Country Partner of the Year Award for South Africa. The company was honoured among a global field of top Microsoft partners for demonstrating excellence in innovation and implementation of customer solutions based on Microsoft technology. “We are exceptionally proud to have been recognised by Microsoft for this award. Intervate being named Country Partner of the Year for South Africa shows that this award is not just about scale or how large a partner organisation is, but the impact that we have on our customers. We are passionate about leading the market, and understanding the potential of new technologies to help our customers transform their business, and our acquisition

World Class Generator Sets and Standby Power Solutions

Generator Set Division

the telecommunications industry where mobile communication relies on UPS power in times of utility failures or outages. GEI offers unique, multi-frequency battery analysis technology that detects not only electrical parameters of failure, but also chemical issues such as sulfation build-up and battery dry out.” “Jasco is the ideal partner to help us extend our footprint further into sub-Sahara Africa, as it not only has the right accreditations and critical mass, it also brings to the table a dynamic sales force and excellent support structures, as well as a complementary product offering.” Pete da Silva, CEO of Jasco says, “This partnership with GEI will allow us to extend our value offering to include proactive battery monitoring with all our solutions. Our companies are aligned with regards to both focusing on innovative solutions and feature extensive experience in product and solution integration. Furthermore, the solutions from GEI fit perfectly with our current offering.

The GRID What is it?

Enquiry no: 87

Open type diesel generator set

Range includes:

The GRID is a graphic element that he ZEST indentity. Derivative of the propo it is based on a proportion of width an 3. The distance between the GRID ele stock) height of an element.

• 15 kVA to 250 kVA standard units (in • 250 kVA to 2 500 kVA custom built units • Multiple set synchronisation • Energy management system (peak load lopping etc.) • BMS interface

Six 2 000 kVA open type synchronising generator sets

Cape Town Johannesburg

Containerised 1 250 kVA generator set

cptgensets@zest.co.za jhbgensets@zest.co.za

021 507 7200 011 723 6000

Diesel generator set housed in a sound attenuated container

COMPANY & PRODUCT NEWS

June / July 2015

KZN Industrial & Business News

Rugged reliability a boost to crane exports

outh African crane manufacturer Condra has reported an increase in exports to Canada, the result of increasing awareness of product capabilities in that country. The company’s agent in Saskatchewan believes that Canadian engineers are gradually accepting the long term advantages of installing robust, durable cranes instead of the more delicate machines of some northern hemisphere manufacturers. Orders mainly comprise hoists up to 60 tons, overhead cranes up to 40 tons, and spares, delivered predominantly to customers in mining. Although the Canadian export increment is small as a percentage of total manufacturing volume, the upward trend is seen as significant

by management. Condra entered the Canadian market at the beginning of 2011 in response to initial orders from expatriate South African engineers familiar with Condra’s combination of a rugged, reliable and robust hoist and crane design enhanced by innovative drive and control technology to deliver an impressive overall capability. In the same year, a local agent was appointed to manage sales, installation and servicing across the product range. Over the four years since, word of the reliability of these South African manufactured machines has spread beyond the expatriate engineering fraternity, mainly because the cranes continue to work in hostile mining environments when their European and American

equivalents have broken down because of skipped services. The Condra service interval is generally longer than those of competitors’ machines. Condra’s technology is based on modular design, an approach which allows application flexibility without a disproportionate increase in price to the end-user. An example of this is the use of standard hoists as a platform from which modifications to customer specification can be accommodated. For high-lift applications, the company regularly adapts units to deliver a 15-metre lift, more than twice the average lift height of 6,8 metres. Condra’s mandate to continually drive down

Storing flammable liquids safely

ccording to Alan Wild and Kevin Murphy of Spill Doctor, understanding the facts regarding flammable liquids is fraught with myths and half truths. In order to ensure the safe risks involved in storing and distributing of these products, there are a number of points that should be taken into consideration. It is also important to be aware of what can be done to prevent or minimise the risk of fires associated with these products. In order to understand the risks, it’s important to take into consideration a number of important facts. Firstly, one must remember that it’s not the liquid itself that burns, but the invisible vapour released into the atmosphere. The lowest temperature at which sufficient vapour is given off to form an ignitable mixture is known as the flash point. The minimum temperature to which flammable liquid vapour in the air must be heated to initiate self-sustained combustion, independent of the original heat source, is called the auto-ignition temperature. In order for a fire to start, all three legs of the

fire triangle – heat, fuel and oxygen – must be present. When it comes to safe storage of flammable liquids, it is essential to be in compliance with the OSH Act and local regulations/ bylaws; and, in the absence of any regulation, a facility must be seen to be taking every step practically possible to minimise the risk of fire and injury in the workplace. It’s therefore clear that safe storage of flammable liquids is of paramount importance. These are some basic tips for storage and dispensation of flammable liquids: When dispensing from 200L drums, always ensure containers are grounded using grounding and anti-static cables. Approved self-closing faucets with built-in flame arrestors prevent flashback of fire into the drum and avoid accidentally leaving the faucet open. Approved safety cans are ideal for storing liquids inside the factory and for dispensing into smaller containers. When considering safety cans, it’s important that they have a springloaded self- closing lid with a positive pressure

A professional finish for all DIY sealing and flashing projects

IY enthusiasts can achieve a high-quality professional water-proof sealing finish for everything from corrugated roofing to window frames, thanks to the innovative range of Flashband sealing strips available through Damax Kahn & Kahn.

Flashband has been exclusively distributed locally through Kahn & Kahn for approximately 40 years. According to Damax Kahn & Kahn Managing Director David Tromp, Flashband

release cap (automatically vents at between 3 and 5 psi) and a built in flame arrestor. Too often, open containers are used to store cleaning solvents – not only is this illegal, but the exposed vapours present a health risk to employees, and the chance of spillage is increased. All containers not in use should be stored in approved cabinets specifically designed to withstand temperatures in excess of 700° C for a period of 10 minutes without losing the integrity of the cabinet. Double walls, sumps, stainless steel locking mechanisms, dual vent/ flame arrestors are required as well as correct Enquiry no: 91 labelling. offers the same highly professional finish to sealing and flashing work that would be expected of an expert on a construction site. “The Flashband strips are easy to use and come in a variety of sizes that reduces the need for any cutting. Sealing gutters, down pipes and chimneys and pipe vents is a task that can be accomplished easily and efficiently,” he explains. Each Flashband strip has an aluminium facing, backed with a pressure-sensitive sealing Enquiry no: 92 compound.

PREDICTABLE POWER Reduced costs, improved fuel efficiency, easier maintenance and increased lifetime - that is what Predictable Power is all about.

product maintenance costs is ongoing, two examples being the use of live-axle drives in place of ring-gear designs, and the introduction of adapted V-belt technology which has already been tested and proven in the motor vehicle industry. In this way, the total cost of the crane over a typical useful life is lowered. Enquiry no: 90

AutoJet gas cooling systems

as cooling is a highly complex process used in many manufacturing environments, including pulp & paper mills, steel mills, power plants, waste incineration facilities, and cement plants. Insufficient gas cooling can lead to environmental problems and non-compliance fines, costly manual labor for maintenance, and unnecessary production downtime. Insufficient gas cooling in the duct results in overheating and damage to the expensive baghouse filters. If too much cooling water is used, bags become wet and ineffective. Excessive cooling water also wets the duct walls and causes a dust buildup that reduces airflow. The dust slurry is a hazardous waste that falls into a cleanout chamber at the base of the duct. Wetter, heavier slurry makes maintenance more difficult and increases disposal costs. Evaporative cooling using dual-fluid atomization technology, where water is mixed with compressed air, has become the preferred method for gas conditioning because it typically offers greater precision than hydraulic cooling and lower operating costs. However, the performance of dual-fluid systems varies widely. It is important to understand the key system elements that determine the level of gas control you can achieve and to partner with a manufacturer that has all the resources to evaluate your requirements and help ensure performance goals are met. The most critical component in a gas cooling system is the spray nozzle. If drop size and spray coverage aren’t precisely right, problems such as insufficient cooling, inadequate reductions in gas volume, wetting and increased energy consumption. FloMax nozzles use a patented atomization principle to produce a highly focused air stream that shears the liquid with minimal air. The result of the unique process is that the nozzles use less air and produce smaller drops than competitive nozzles. The FloMax A series nozzles offer a high turndown of flow rate of up to 10:1. This allows the air pressure to be constant while the liquid varies based on process requirements. They also offer a large flow rate per nozzle and are available in a wide choice of materials. 0°, 45° and 90° lightweight lances are available with quick-release or bolt-on flanges and with quick delivery. Adapters, cooling jackets, purge tubes and protective tubes can be added. The AutoJet Gas Conditioning Systems offer a gas cooling application optimal performance, total automation, which minimizes labour and downtime, multiple lance zones and reduced energy costs. Spray Systems Co. also offer CDF analysis to illustrate flow patterns, velocity, temperature, gas/liquid distributions, droplet trajectories, pressures within the entire system and impact forces and stress caused by liquid flow.

Enquiry no: 93

June/ July 2015

COMPANY & PRODUCT NEWS

KZN Industrial & Business News

Paint shop improves efficiency

olkswagen Group South Africa’s (VWSA) Paint Shop has introduced advanced automated robot technology in the Base Coat Interior painting process which has resulted in a massive reduction in hazardous waste and led to a dramatic improvement in painting efficiency levels. This fully automated interior painting process has yielded cost savings due to a more controlled paint application process which reduces overspray and waste. Improved quality, consistency and productivity are also beneficial advantages of this new process. The project was split into two phases, with the first phase taking place during the end of last year. This was really the background support work which was necessary in order to install the robots in the second phase. “Last year, the maintenance team drastically modified the spray booths by installing steelwork structures needed to support the new robots as well as installing and testing a new high transfer conveyor system,” explained Nico Serfontein, Head of Paint Shop. The second phase of the project was completed in mid-May and involved the actual

P installation and testing of the robots in the Base Coat Interior spray booths. While the new process has only been running for a few weeks, the savings are already evident. Not only is VWSA improving their efficiency and productivity levels but they are also improving their energy efficiency. Serfontein added: “Since the installation of the new system, we have seen improved paint transfer efficiency and also need less airflow in the Base Coat Interior area, leading to a decrease in waste and energy usage.” “So far, in the area, we have seen a reduction in energy usage by 8.8 %, a reduction in hazardous waste by 39 % and improved paint transfer efficiency to levels above 65 %.” These production enhancements are in line with the Volkswagen Group’s Think Blue. Factory strategy which aims to reduce the environmental impact by 25% per car produced. Enquiry no: 94

Ready for anything

veco has launched its New 682 heavy duty truck range, featuring product improvements and developments specifically designed to suit tough Southern African countries conditions and terrains. The vehicle was presented during NAMPO recently. The New 682 is a product inspired by the best of European design with several common features of the Iveco European-produced ranges, and will be assembled locally, at the Rosslyn plant. The New 682 will be available for both the SACU market and most Right Hand Drive Countries in Sub-Saharan Africa, complementing the current Iveco South African Range. Originally known as the “King of Africa”, the original FIAT 682 is legendary for its robustness, reliability and load capacity and one of the most popular trucks in the world. The New 682 aims to continue the path of the previous model, contributing to the con-

stant and steady growth of the continent. Its characteristic “V-shape” front grille integrates headlamps and advanced side deflectors to ensure an outstanding aerodynamic performance. The cab is extremely comfortable: the design with low engine hood creates a huge internal space. The height of the cabin of 2200 mm allows the driver an easier life on board and provides an ideal living and relaxing environment. Moreover, the large windscreen allows optimum visibility, the steering wheel is fully adjustable and all the controls can be easily identified and quickly reached to assure safe control of the vehicle at all times. The New 682 is powered by Iveco Cursor 9 and Cursor 13 engines setting a new standard of reliability and performance: these engines, equipped with the latest generation common rail fuel injection system, generate maximum torque availability in a wide operative range starting from a very low rpm rate (1000 rpm), delivering optimum elasticity and top driving performance in any condition. Versatility remains a top priority, balancing the demand for strong traction, high speed, heavy loads and low fuel consumption. The New 682 is offered in 4X2 and 6X4 versions with a driveline equipped with two different types of rear axles: Hub reduction and Single reduction. The wide choice of rear axle ratios enables the New 682 to match the market demand for strong traction, high speed, heavy loads and low fuel consumption.

Crusher range delivers returns from recycling

ilot Crushtec International’s relationship with Austrian crusher manufacturer Rubble Master began in 2009 when the crushing and screening specialist entered into a distribution agreement to market Rubble Master products in southern Africa. This turned out to be a farsighted move for both parties as well as local crushing and screening operators. Not only does the Rubble Master concept provide a mobile and easily operable crushing solution, it has become the product of choice for the growing band of entrepreneurs who realise that recycling is not just environmentally friendly but a rewarding, sustainable industry. The latest sale of a Rubble Master RM100 GO! to a Durban property developer demonstrates exactly why the range has been so readily accepted by local operators. The principle motivation for the purchase was the customer’s need to crush large volumes of construction and demolition material, performing the twin tasks of waste disposal and aggregate production in a single, cost efficient stroke. It will also be utilised to crush virgin rock on a number of sites currently under development. Pilot Crushtec International national sales manager Nicolan Govender explained that the RM100 GO! is currently crushing a mixture of dolerite and tillite on a site adjacent to King Shaka Airport and is already living up to its reputation as an easy to operate and highly productive piece of equipment. “We advised our customer to initially restrict

the feed size to <450mm but decided to add a quantity of >500mm material at the end of the commissioning phase, which it processed with ease. The required product is a 0-55mm G5 subbase material and with a constant feed supply the RM100 operating with its optional, detachable MS100 screen and an apron setting gap of 85mm is easily capable of producing in spec material at a rate of more than 150 tonnes per hour.” Govender adds that the Rubble Master’s next project will be the production of G7 to G9 sub-base material minus the screen and believes output will significantly exceed 200 tonnes per hour in this type of application. What sets the Rubble Master range apart though is that all products are both user and environmentally friendly. Having been originally designed and built to comply with stringent European legislation relevant to noise pollution, dust and emissions controls, the Rubble Master concept excels in both city centre and suburban areas. Not only are they used to process demolition waste but some are kept permanently on site. Enquiry no: 97

MAKING TECHNOLOGY WORK FOR YOU

Enquiry no: 95

Forthcoming SAIMechE workshops • Practical Lubrication and Lubricants – 28 October 2015 • CPD Validation Number: SAIMechE-0811-12/17 Understanding essential characteristics of lubricants and how they affect the lubricants' performance. Synthetics and when to use them. Understanding engine oils, gear oils, greases, ATFs, compressor oils, hydraulic and fire-resistant fluids, turbine oils, machine tool oils and cutting fluids etc. Oil cleanliness. Shelf life of lubricants, etc.

• Lubricants and Oil Monitoring – 29 October 2015 • CPD Validation Number: SAIMechE-0619-12/15 Applying the knowledge gained in the Practical Lubrication & Lubricants workshop. Monitoring equipment without taking samples. Taking samples correctly, selecting tests and under-standing and normalizing the results. Sampling frequency. Oil cleanliness monitoring. Sources of oil contamination. Oil degradation. Water in oil. Wear limits. Improving Enquiry no: 96 service life by filtration.

Lifting in Explosive Environments

Coralynne & Associates +27 (011) 849 3142

SENSING SOLUTION SPECIALIST

Tel: 011 615 7556 | Fax: 011 615 7513

e-mail: clive@countapulse.co.za

COMPANY & PRODUCT NEWS

June / July 2015

KZN Industrial & Business News

New range of hose pump delivers B

This winter, the Southern African Vinyls Association (SAVA) will be helping the Street Sleeper project keep hundreds of homeless people warm and dry by donating a much-needed industrial sewing machine used to convert used PVC billboards into waterproof, windproof survival sleeping bags. “We began the process of supporting social entrepreneur Oliver Brain with his ‘From Billboard to Bag’ initiative about a year ago. We were impressed by this young man’s passion for the less fortunate, and the practical solution he found for recycling billboards that were destined for landfill,” says SAVA CEO, Delanie Bezuidenhout.

Enquiry no: 98

redel Hose Pumps (part of WatsonMarlow Fluid Technology Group) has added two new models to its APEX range of seal-less, valve-less hose pumps. Widening the APEX performance envelope to 6,200 litres/hour at pressures of up to 8 bar, the new APEX28 and APEX35 pumps offer significant capex and opex savings compared to other pump technologies in chemically aggressive or abrasive applications. Recent international product trials across a range of applications have put the new APEX models to the test in process-critical abrasive slurry transfer operations. User feedback has demonstrated that, when compared with existing pump technologies such as air-operated diaphragm pumps and progressive cavity pumps, the new APEX models can extend the time between scheduled maintenance intervals dramatically. The most notable feedback relates to significant reductions in abrasive wear on the previous pumps. For example, one of the trials undertaken in the USA showed that, while the user’s existing air-operated diaphragm pumps

need to be maintained every 7 or 10 days, the APEX35 ran continuously for over three months without maintenance. Additionally, there was no requirement for compressed air which equated to another significant saving. The impressive results in the USA were not in isolation: a brine dosing application in Germany showed that during the first six months of the trial, the APEX35 required no maintenance whatsoever and the operator made huge savings over the downtime previously experienced each month with a progressive cavity pump.

In addition to the financial benefits associated with reduced maintenance, APEX pumps have been engineered to deliver additional cost savings through increased uptime and process continuity. Precision machined hose elements and optimised hose compression, combined with medium pressure operation, enable the pumps to meter or transfer fluids reliably and accurately for long, uninterrupted periods of time. The trials in Germany demonstrated that project payback periods for APEX are expected to be extremely short; as the only wear part in APEX pumps is the hose, which can be replaced quickly and easily, without removing it from the process line. With no internal valves, Bredel APEX hose pump technology also helps users improve their processes by eliminating troublesome ancillary equipment such as anti-siphon valves, back-pressure valves, degassing valves or run-dry protection. Finally customers can simplify spares inventory and need to keep just a single part – the hose - in stock. Enquiry no: 99

Automated drill improves safety and efficiency

n entirely automated nickel briquette drilling solution has been successfully developed for a South African mining operation by internationally-recognised automation and robotics expert IMP, which worked in close collaboration with specialist drive engineering company SEW-Eurodrive. The new automated drill ensures greater operational safety and efficiency by allowing around-the-clock labour-free drilling of nickel briquettes, and the subsequent collection of shavings for laboratory analysis, says IMP mechanical engineer Charles Glossop. “Safety is a major priority in the local mining sector, and the client approached us to develop a solution that would minimise any threats and hazards posed to workers during

the drilling process. Another major advantage of automation is that productivity rises too,” he explains. SEW-Eurodrive assisted IMP with the movement of the drill by supplying a servo motor. IMP electrical co-ordinator Christopher Muir adds that the company also assisted IMP in utilising the drive to replace the programmable logic controller (PLC) for this project. “SEW-Eurodrive supplied the servo motor and the drive, and added great value by teaching us how to use the drive to control all the pneumatics and vibra-

tory feeders on the machine. This saves on costs, as the project does not require a PLC to function at full efficiency,” he reveals. Glossop indicates that SEW-Eurodrive also assisted in the programming of the new system, in addition to training the IMP programmers. “An advantage of working with SEWEurodrive is that its representatives are always willing to help and find a solution, when others are hesitant. Another major benefit is unrivalled turnaround times for parts. As a result, SEW-Eurodrive will remain a supplier of choice for IMP in future projects,” he concludes.

Enquiry no: 100

Reclaim wastewater through filtration

p to 120-m3-per-hour of wastewater can be reclaimed and repurposed for operational use by mining operations and other heavy industries, using a unique filtration system that enables industrial wastewater to be recycled on a massive scale. It is estimated that local mining operations lose up to 30 percent of their wastewater during operation, as a result of ineffective filtration systems. In addition to the devastating environmental consequences in a water-

scarce country, this inefficiency is also exceptionally costly. I-CAT Environmental Solutions is the exclusive Southern African importer and distributor of Hyflux Kristal hollow fibre ultrafiltration (UF) membranes and AZUD filtration systems, which are installed in combination to serve as a comprehensive and holistic industrial wastewater filtration solution. Hyflux is a world-leading fully-integrated water solutions company that specialises in cost-effective, reliable and sustainable solu-

tions. Hyflux Kristal UF membranes have been proven to consistently achieve optimal results in the treatment of industrial and municipal wastewater. I-CAT technical manager Morné van Wyk states that, as part of the company’s comprehensive wastewater filtration offering, the Kristal UF membrane is installed as a prefiltration solution that is designed to remove all suspended solids from the water. “Kristal is internationally-recognised as having unparalleled performance in operational consistency and stability. Using reverse osmosis, the Kristal UF membrane is able to trap all suspended solids up to 0,01 micron (μ) in size, before the water is passed onto the next phase of filtration,” he explains. Once the water has undergone the prefiltration process, van Wyk indicates that it then goes through the AZUD range of filtration products, including; the HELIX automatic disc filters, which are designed to achieve the most efficient and economic water filtration in numerous applications. What’s more, AZUD LUXON automatic screen filters continuously supply filtered water during the flushing cycle, as it flows through a pre-filter, before reaching the screen, where the particles are retained, and the filtered water is released through the outlet. In addition to ensuring greater environmental compliance and efficiency for heavy industries, I-CAT’s unique water filtration solution can also benefit municipalities. “The reclaimed water can also be sent to municipalities, where it can be sufficiently treated for potable usage. In addition to saving water, this solution also speeds up the process of diverting the reclaimed water to wherever it is most Enquiry no: 101 needed,” van Wyk concludes.

ICAT - Pre-filtration solution is designed to remove all suspended solids from the water.

June/ July 2015

COMPANY & PRODUCT NEWS

KZN Industrial & Business News

Large order of refrigerated trucks delivered S erco has delivered 70 refrigerated trucks to Vital Fleet, part of Vital Distribution Solutions, a large logistics company operating throughout Southern Africa. Debi Dabner, Fleet Manager at Vital Fleet, said the new trucks brought to more than 100 the number of units her company had bought from Serco over the past two or three years, boosting Vital’s fleet to in excess of 500. Vital, which also has extensive warehousing capabilities, transports a variety of goods for customers – big and small – in South Africa and neighbouring countries. Company headquarters are in Johannesburg with branches in Durban, Pietermaritzburg, Namibia and Botswana. Dabner said the latest vehicle bodies from Serco meant Vital now offered an improved transport solution for cold chain goods, from being in the company’s cold storage warehouses,

“Vital is all about customer service. Our aim is to be among the Top 5 Distributing and Warehousing Companies in South Africa.” Managing Director of Serco, Clinton Holcroft, said his company was very proud to be associated with Vital Distribution. “They are a relatively new customer of ours but have become very significant over a short space of time”. “Serco was able to build vehicles according to Vital’s specs, providing several special build requirements and internal fittings. The trucks were produced at our factories in Durban, Cape Town and Johannesburg ensuring specifications and delivery commitments were all met. “It is vital for us to build quality vehicles and deliver on time to ensure the success of our clients,’ added Holcroft.

on to refrigerated trucks and straight to the customers’ facilities. She said more business was in the pipeline for Serco. “We chose Serco to be our preferred supplier because we get excellent service from them and no comebacks with the trucks we ordered from them. They are very customerorientated and committed, catering for our every need,” said Dabner.

Enquiry no: 102

Unhindered and efficient flowthrough

ottlenecks often occur when the volume of pedestrian, cart and man-ridden traffic inside facilities increases. Ensuring that traffic is allowed to pass through openings in an unhindered manner will result in decreased frustration and increased productivity. Wim Dessing, MD of Apex Strip Curtains & Doors, says that by eliminating the stop, open, move through and manual actions that traditional single, one-way swing doors require, will provide the desired results. The Apex SR 9000 insulated impact traffic door combines functionality with longevity, opening with a simple hand push or on impact from a cart or manridden vehicle such as a forklift truck. The door then automatically closes after traffic has passed through. In spite of its lightweight construction, the Apex SR 9000 door is engineered and manufactured to be robust. Adding to its durability and low maintenance requirements, the perimeter edges on the door panels are bull nosed with a minimum radius of 8 mm,

as hospitals, hotels, conference centres and restaurants. In addition, the 3 mm ABS skin retains its physical properties down to temperatures of minus 40°C, making it ideal for walk-in cold rooms. The low maintenance skin is impervious to moisture, acids, petroleum products, animal fats, rodent, insects and salt solutions and is easily and quickly cleaned for rapid turnaround time. High volumes of traffic present potentially high possibilities of accidents occurring. This is mitigated by the inclusion of standard vision panels in the Apex SR 9000 doors. Constructed from 3 mm clear polycarbonate sheeting, these panels are available in a number of custom sizes and are scratch-resistance and UBC compatible. Determination of the optimum mounting position of the windows allows for enhanced visibility, in accordance with safe operational requirements. For refrigerated areas, double panel vision panels can be installed.

which prevents excessive wear on the edges. High bumpers are also fitted to the door panel to further absorb impact from man-ridden vehicles and carts, as well as reduce stress on hardware and mount assemblies. The patented ‘honeycomb’ framework and flexible urethane foam insulation give the door optimum stability and superior soundproofing qualities. This characteristic makes the Apex SR 9000 the perfect choice for use in noise-sensitive areas such

Enquiry no: 103

Enquiry Service For more information on product or service news please circle the number relevant to the article then return it to: KZN Industrial & Business News P O Box 1322 Wandsbeck 3631 or fax this coupon to enquiries at (031) 266 7514 or log on to www.mediaevents.co.za.

Name: ______________________________________________ Surname:____________________________________________ Designation:__________________________________________ Company: ___________________________________________ Address: ____________________________________________ ______________________________ Postal Code:___________ Tel:______________________ Fax:_______________________ E-mail:_____________________________________________ Nature of business: ___________________________________ Issue 93 - June /July 2015 1

100

101

102

103

TALK TO YOUR TARGET MARKET Upcoming features in Aug / Sept 2015 • • • • • •

Food & Beverage Harbour Infrastructure & Shipping Hydraulics & Pneumatics Industrial Property & Development Newcastle & Surrounds Industry Focus Pumps, Valves, Pipes & Fittings For all editorial contributions contact Chantal Haines For advertising Cheryl Murphy Tel: 031 266 7511 Email: editorial@mediaevents.co.za

June / July 2015

INDUSTRY MOVERS

At a an open day at the premises of MJH Machine Tools were from left, Luis Torres from CML Machines, Igor Battani and Tevashian Reddy both Euromac

From left, Donovan Schmidt of MJH and Chris and Jan Willem van der Horst, who were visiting

Seen at the launch of the FAW 8.140FL in Ballito were from left, Rudolf Laurens of Blue Chip Auto in Richards Bay, Walter Wernich of SMD, Ballito, Basil Brits of FAW SA and Fred Hamann, also of FAW

From left, were, Beth Nevill of FAW, Nishaan Sing and Deepak Sing of Multisands and Liske Barnard of FAW

KZN Industrial & Business News

Seen at the CES Forklift KZN branch launch were from left, Diedre Strout, CES; Paul Li, LG SA; Willem Grobler, CES; Pay XU, LG SA; Nigel Biffen, Darryl Ziehl, TC Chetty, all CES Forklifts

From left, Barry Treyvellan, Deojay Lubricants; Mark Jones, SA Breweries; Rob King, King Print; Ant King; TC Chetty, CES Forklifts and Norman Rielly, ABI

At the Annual Shanduka Black Umbrellas (SBU) Enterprise Development Awards in Durban, were from left, Nolufefe Kurju from FERA Consulting, Nomfuneko Mkhize of Nomfuneko Mkhize Inc and Rachel Biyela of Bags and Wigs

Also from left, were, Bernadette Felix of Felix Risk Training and Cecilia Maronko of Paintage

Investing in the future

Seen at a recent SAIMC meeting held monthly at the Durban Country Club were from left, Ralph Naidoo, Mangosuthu University; Desiree Naidoo and Dylan Naicker, Montwood Holdings

From left, Dayle Bailey, Vital Sales; Veno Naidoo, Carl Zeiss with Natascia Conversano and Seshni Naidoo of KZN Industrial & Business News

Children with special educational needs at the Wonderland school recently received a beacon of hope for the future in the form of a new classroom. Cutting the ribbon was Colin Cowie, left, chairman of GM ChildLife Foundation, and Ian Nicholls, right, President and MD of GM Sub-Saharan Africa Operations. The R200 000 project was the initiative of Bates GM Port Shepstone and was funded by the GM ChildLife Foundation, an initiative of General Motors South Africa (GMSA), its dealer network and GMSA Financial Services.

1THREAD_3227_KZN

At the KZN Industrial & Technology Exhibition were, from left, Gap Vernede of SA Power, Jacqui Harris of KZN Industrial & Business News, Eugene Dekker of SA Power, Shiven Singh and Warren Harvard, both of Festo

From left were, Darryn Bonsor, Hydro Systems & Tubing; Lucky Penduka, Tongaat Hulett; Maclean Mguti, Royal Haskoning DHV and Busani Sibindi, Engen Petroleum

Pictured with one of the four new mobile libraries that the Willowton Group donated to Anjuman Islam Primary School in the Durban CBD, are from left, Ahmed Motala, New Africa; Mahomed Akbar Aboobaker, Deputy Principal; Farouk Moosa, Willowton Chairman; Nizaam Ebrahim, Principal and learners from the school

All you need to succeed Make sure you know your products and how to use them. Better knowledge leads to better performance. From the MOVIDRIVE®, MOVIMOT® and MOVITRAC® to the maintenance, repairs, project planning and condition monitoring of all geared motors, Drive Academy® will make sure you know all you need to succeed. SEW-EURODRIVE - Driving the world.

Tel: +27 11 248-7000 • Web: www.sew.co.za • Info: rrose@sew.co.za