Wiring sytems catalogue electronic

Page 1

metway.co.uk


Welcome to Metway Our aims To supply high quality competitive connector & lighting control solutions to the electrical & electronic industry, backed by high levels of service and technical support. We aim to be the friendliest and most flexible organisation within our industry, providing fast and efficient service to all our customers. Quality and Service Metway is committed to a policy that will ensure that our customers are provided with products of a consistently high level of quality, reliability, safety and that products are delivered at the agreed time. Metway is also committed to improving service to our customers by exceeding their expectations. To achieve these objectives the company’s Quality Management System is registered to

Metway Electrical Industries was established in 1937 and is still a privately owned family business. Metway has been providing electrical connector solutions for over 65 years to the lighting and electronic sector, now with a range in excess of 20,000 products from simple terminal blocks to surface mount PCB connectors and transformers. The Wiring Systems division was launched in 1999 concentrating on providing a ‘plug & play’ alternative to conventional wiring which has evolved into a rapidly growing business. The inclusion of a full lighting control range ensures that Metway is at the forefront of its market. Metway’s ability to provide a complete ‘one stop shop’ for both pre-fabricated wiring and lighting control requirements, make Metway the obvious choice for the complete solution. Metway’s head office in Brighton, incorporating a 17,500 square foot warehouse and production facility, is the hub that enables a fast turnaround of orders. A vast stock holding and on-site manufacturing ensures that customer requirements are met.

Metway Electrical Industries Limited Barrie House, 18 North Street Portslade, East Sussex BN41 1DG sales@metway.co.uk technical@metway.co.uk www.metway.co.uk Sales

+44 (0) 1273 43 1600

Reception

+44 (0) 1273 43 9266

Accounts

+44 (0) 1273 43 1612

BS EN ISO 9001:2015. As a means to monitor and measure Metway’s performance a number of indicators are measured and reported at monthly management meetings, with a view to continual improvement. The maintenance of quality is the responsibility of all staff and each is responsible for implementing the requirements of the quality system. Staff are trained in all aspects of the quality system. Rigorous quality control procedures and international product approval provides you and your customers with peace of mind. Environmental policy Metway accepts its environmental responsibilities and recognises its obligations to contribute to the resolution of global and local environmental issues by reducing its environmental impacts and by taking a leading role in promoting environmental good practice. Metway will: • comply with all relevant legislation and codes of practice • continually seek to improve its environmental performance • integrate environmental concerns into all planning • improve staff environmental awareness and understanding All materials used in our products are non-toxic and have no known detrimental effects on the Environment. Wherever possible we use packaging that is biodegradable or we can arrange for this to be returned to us for recycling or safe disposal. Please contact us if you have special requirements in this area.


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Contents

P ag e 09

P ag e 18

Metway Connection Centre

DALI Standalone Lighting Control System

P ag e 22

P ag e 31

Metway Addressable Lighting Control System

LCM Leads

P ag e 36

P ag e 40

BESA Box Socket Outlet Range

Lead Assemblies

P ag e 48

P ag e 5 8

Modules Including Tees & Switching

Desk Power Solutions

P ag e 62 Metway Projects

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Pre-fabricated wiring systems and lighting control The Metway Wiring System provides many real benefits to the construction process, including: • Fast installation • Reduced costs • Standards compliance • Simplified maintenance • Easily reconfigurable • Recyclable components • Complete flexibility • No snagging or wastage We aim to assist our customers in every way possible, from specifiers, contractors and architects through to end users. Our expertise in project configuration allows us to aid customers with their project specification and to offer the best solution for client requirements. From simple leads to a full system incorporating full lighting control with front end P.C, Metway is able to provide a solution. Metway can also meet specific demands for the transport of goods to site including deliveries packed by floor, area or room by room to aid installation. Pre-manufactured wiring systems for lighting and small power have become readily accepted as the preferred means of electrical installation for commercial environments. Flexible wiring systems offer design engineers the flexibility to realise sophisticated systems which would be more costly and difficult using conventional wiring methods. The products can be installed around a more rigid system such as heating and ventilation due to the flexibility of their design. This also ensures that modifications, either during or after installation, are easily achieved. For the Contractor, the whole concept of flexible wiring systems is to drastically reduce installation times. All components in the system are connected together using industry standard plug and socket ‘G’ Type connectors which are both colour and mechanically coded preventing mismatching. A total “plug & play” solution for lighting, power and control cabling including L.C.M’s (lighting control modules) reduces the requirement for most on site wiring and with minimal components. This also reduces wastage and on site storage. The client is concerned with minimising installation costs, ongoing running costs and payback periods whilst needing the flexibility in order to change building layouts to accommodate the occupants. The flexibility of the Metway Wiring System and Lighting Control components successfully meets all these objectives. The system can easily be reconfigured to meet the needs of a new tenant due to their simple design.

Metway offer the following as part of our customer services: • Pre-tender advice on system configuration • Drawing take-off and detailed tender / technical submittal • Autocad electronic drawings • Configuration management • Liaison with other manufacturers / suppliers • Provision of samples • Data sheets/O&M manual etc • In house or on-site training • Next day delivery on stock items • Full technical support and back up • Post sales support

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• System Commissioning


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Pre-fabricated wiring systems and lighting control Ensuring compliance

From conception to completion

Over recent years, the government has been keen to promote the idea of offsite fabrication within the construction industry. Issues of Health & Safety, increasing costs and skills shortages are making these issues more prevalent each year. Government funded studies have been carried out to allow reference points for manufacturers to offer more suitable solutions for these challenges. Metway was involved at core level with a study carried out at the British Research Establishment in 2000/2001. Much information was gained from all the interested parties and it was clear that the desire to see these systems succeed was present. Key ideas were exchanged to make the process more simple and reliable for everyone.

We aim to assist our customers in every way possible, from specifiers and contractors through to end users.

With Metway at the core of developments, new and existing customers can be assured that the best solutions are available. Metway has been deeply involved with the BSI in drafting a standard for Pre-Fabricated wiring systems including components, manufacture, installation & testing and system configuration (BS8488:2009).

Metway’s links to the lighting OEM industry enables a close liaison and supply source to some of the UK’s largest luminaire manufacturers from both the Wiring Systems and Connect divisions.

All component parts are approved to international standards and factory manufactured assemblies are subject to testing prior to shipment. All component parts are recyclable.

Wiring System contractor customers include:

The Metway Pre-Fabricated flexible Wiring System utilises the industry standard range of ‘G’ Type connectors, thus ensuring the system is mechanically polarised and colour coded to prevent mismatching. All components are factory assembled and tested prior to despatch and incorporate a locking system on all interconnecting parts for added security. As the system is “modular” in design configuration and re-configuration is made simple and able to include all forms of lighting control from simple switching to fully addressable intelligent systems from the Metway Wiring Systems range.

Our expertise in project configuration allows us to aid customers with their project specification and to offer the best solution for client requirements. Metway prides itself on working at all levels on projects from conception to final completion. Over the years Metway has worked with a large number of key M&E consultants on successful projects in the commercial, industrial & retail sectors with clients such as Marks & Spencer, John Lewis, Debenhams, O2 and BAA.

Spie Matthew Hall N.G Bailey Mitie Engineering T. Clarke Kentex Maynards Halsall

Arthur McKay Phoenix/Marcoe Wates Construction Carmel PIP Bancroft Imtech Group

Metway’s wiring system connectors comply with the following standards and approvals with utilised latching: • BS 61535 (installation couplers intended for permanent connection) • EN 60320 (appliance couplers) • EN 61984 (engaged & disengaged under load) • VDE 0628 (installation systems) • Manufactured to ISO 9001 / ISO 14001 • BS 8488:2009 + A1:2010 Compliance with BS61535 standard does not guarantee hazard avoiding non-interchangeability with connecting systems of various manufactures. Metway recommends that it’s connectors are not mated to other manufactures.

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Definitions Extender Lead A pre-wired cable assembly of varying length with a male plug & female socket wired at each end allowi n g i tems of equipment to be connected as a final circuit. i.e. looping between luminaires. Starter Lead A pre-wired cable assembly of varying length with a female socket at one end and f r ee en d on th e other. Spider Lead A pre-wired cable assembly of varying length with a male plug at one end and free end on the other. Usually used to hard wire into a luminaire from a Lighting Control Module (LCM). Switch Module A range of pre-wired, pre-assembled connectors housed in a moulded unit to provide inclusion of manual switches and presence detection into the system. Tee Module A range of pre-wired, pre-assembled connectors housed in a moulded unit allowing the provision to branch off the circuit. i.e. at each luminaire. Lighting Control Module A unit housing pre-wired connectors offering varying degrees of interaction with the connected luminaires, from manual switching, presence detection, dimming and communication. Presence Detection Lights will be automatically turned on as a person or persons enter a room or area by the use of a Presence Detector and they will be turned off automatically after a set time when movement has not been detected. ( Auto On Auto Off ) Absence Detection Absence detection is operated by way of a light switch, when a person or persons are entering a room or area they should operate the light switch as normal, when leaving the room or area they can either operate the switch or leave the Absence Detector to turn the lights Off after a set time when movement is not detected. ( Manual On Auto Off ) Digital Addressable Lighting Interface) (DALI) and Digital Signal Interface (DSI) A dimming/communicating protocol used to alter the light output of a luminaire from a compatible sensor or control equipment. PIR Detectors Passive Infrared Detection, suitable for smaller offices and spaces. Operated by movement and body heat. Microwave or HF Detectors Microwave or High Frequency detectors are better used for larger open areas, offices and corridors or where detection of smaller movements is required. They can detect through stud partition glass and some doors, so careful consideration to their placement is required. Female Connector The female connector has split hollow tubes. Power always comes from the female. It is fully shrouded insulated to prevent touching the live pins, thus preventing electrical contact. Male Connector The male connector always receives power from the female. The metal pins are clearly visible.

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Presence v Absence A need for energy efficiency lighting control is becoming very much apparent. Research recently conducted by CIBSE suggests that energy used for lighting in offices could be as much as 32%. An excellent way to reduce these costs is to use lighting controls. Presence and Absence detectors are designed to pick up smaller movements, and sometimes referred to as ‘Occupancy sensors’ and are not to be confused with Motion detectors. Motion detectors are designed to be used in ‘Motion’ areas such as stairways and corridors. Absence detection – The user has to manually switch on the lights or lighting by the way of a switch or switches, rather than being detected by the detector. The lights or lighting is then automatically switched off after a timed period of non-presence detection or they can be switched off by the switch upon exit. Absence detection generally provides a greater energy and cost saving.

Area’s where you would consider using Absence detection are: Meeting rooms, Board rooms, Presentation rooms, Classrooms and Individual offices. Presence detection – The light or lights are automatically turned on by the detector when Presence is detected, they will turn off automatically after a timed period of non-detection. Presence detection is in some cases cheaper to install as no switches are required. Area’s where you would consider using Presence detection are: Toilets, Bathrooms, Cupboards and Storerooms. Both are designed to reduce the amount of energy that lighting uses, as the lights are only switched when there is presence and they both switch off when non-presence is detected. They will not only give you considerable energy savings but also increase the lifetime of the light fitting or fittings.

Absence Detection

Presence Detection

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Typical Installation

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Which system to choose? At Metway Electrical Industries we have several different Lighting Control options to cater for most lighting control requirements. The following pages summarise the benefits, applications and criteria of each option to allow you to choose the most suitable system. The following three systems all utilise dual latching luminaire outputs complying with LIF requirements and preferred industry practise. More details are available on our website or by phone from our sales office. Metway can also quote based on lighting layout drawings and a specification. This would include all Lighting Control Modules, presence detectors and leads, producing a fully costed solution.

Metway Connection Centre System (MCC) Standalone system. Quick and easy to install with usually no commissioning required 8 output and 10 output variants available. With two separate presence detector inputs. Units can also be wired in parallel to have multiple boxes controlled together (providing these oblige to the Amperage restraints) Suitable for dimming and non-dimmable applications. Different presence detectors and luminaire leads can be used for either d i mmi n g or swi tch i n g ar r an g emen ts Presence or Absence detection. We can supply presence detectors with additional cabling and plug to allow the introduction of an override or absence switch. 1 or 2 channel applications. The MCC can be installed to accommodate all the outputs switching together or split to have two halves switched separately (8 way MCC split to 2x 4 way & 10 way MCC split to 2x5 way) see MCC section.

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Metway Standalone DALI System (MDCC) 12 outputs. For use with individual DALI luminaires. Use with DALI Ballasts luminaires. This system communicates with each luminaire via the DALI protocol to allow individual grouping of each light fitting depending on the desired layout. For example this allows for fittings nearest interactive whiteboards to be grouped and switched separately. Graduated Dimming. This allows for rows of luminaires to dim at different percentages parallel to the window (see example) and reduces the need for a photocell per row of lights. Future Proof. Via the installation of network cabling and minimal additional control equipment this option can become a fully communicating system. Plug and play installation. Simpler installation with all items supplied with plugs for quick and accurate installation. Simple on site configuration. The individual set up of each room can be done by the installers using a simple programming remote to group the luminaires as required. (Metway commissioning also available).

Metway Fully Addressable DALI System 10 individually addressable outputs. Each Lighting Control Module has 10 outputs and 4 switch inputs to cater nearly every required scenario. Fully communicating. This allows occupancy information to be shared between the presence detectors to keep any essential lighting on if required. Can communicate without the need for DALI ballasts. Although the system will normally communicate using the DALI protocol it can also work using its own open network allowing the use of DSI ballasts or switching only luminaires. Emergency Monitoring. If required this system allows for emergency monitoring with fault reporting. Head End P.C. available. For integration with a building management system.

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Commissioning. Commissioning will be carried out by a Metway Commissioning Engineer.


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MCC Connection Centre System MCC10 / MCC8

Metway Connection Centre

• 12A max load

Lighting Control Modules

• 8 and 10 output units

The MCC Connection Centre lighting control module from Metway offers a wealth of new features to benefit the installer and specifier alike. It is the simple, flexible and cost effective solution for your lighting installation. The MCC connection centre unit comes in a 10 and 8 output configuration with dedicated PIR inputs. It features dual side latching luminaire outputs and PIR inputs, dual channel dimming and dual channel switching. The robust moulded low profile construction allows for simple single fix installation and loop in termination of cabling. The unit also features pluggable switch inputs which combine dimming and switching of detectors on individual channels. The switch inputs can also be used to facilitate absence control.

• Pluggable PIRs with dimming capability

• Dual channel switching • Dual channel dimming

• Dual Latching outputs • Pluggable communicating detector options • Single fix moulded construction • Available in black/blue & black/grey configurations • All lead configurations available from stock • Designed and manufactured in Great Britain

MCC 8 output black / blue

MCC8B

8 output black / grey

MCC8G

10 output black / blue

MCC10B

10 output black / grey

MCC10G

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Metway Connection Centre Applications 1 Channel Switching

2 Channel Switching

One Connection Centre can be partnered with up to two switching presence detectors allowing either detector to switch the luminaires.

By removing a pre-installed link in the Connection Centre the unit can be used as a two channel box therefore controlling two different rooms with separate presence.

2 Channel Switching & Dimming

2 Channel Dimming

By utilising a dimmable and a switching presence detector with the connection centre this can allow the luminaires adjacent to the window to dim as per the natural light levels with all the luminaires being switched via presence.

Where two separate dimmable areas are required this can be accomodated with one Connection Centre paired with two dimmable presence detectors by removing the pre-installed links inside the MCC. This will allow two areas to be dimmed separately as per the natural light levels.

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Metway Connection Centre Leads Cable

1.00mm LSOH white

Prepared

Outer sheath stripped 70mm Inner cores stripped and ferruled

Connector rating

16A

Latching

Dual side latching

Compatible LCM’S

Metway MCC Connection Centre

Black 6-Pole G Type Black / Blue side latching – male to free end Length

6 core

5 core

4 core

3 core

1m

MCC661

MCC651

MCC641

MCC631

2m

MCC662

MCC652

MCC642

MCC632

3m

MCC663

MCC653

MCC643

MCC633

4m

MCC664

MCC654

MCC644

MCC634

5

m

MCC665

MCC655

MCC645

MCC635

6m

MCC666

MCC656

MCC646

MCC636

7m

MCC667

MCC657

MCC647

MCC637

CRPHS5 Infrared Programming Handset

The CRPHS5 is a compact infrared handset used for the basic programming of IR enabled Metway products. Pointing the Handset You must point the handset directly at the device that you want to control or program. When programming a device it is only necessary to point the handset when ‘sending’ a new setting.

Blue

Black Grey

Brown Green & Yellow Blue

Live E ar th N eutr al

Black W h i te Red

EM (Live) DSI DIM 1/DALI 1/ DIM DSI DIM 2/DALI 2/ DIM +

Brown Green & Yellow Blue

Live E ar th N eutr al

Black W h i te Red

Maintained Live DSI Dim DSI Dim

Also available in Black/Grey configuration

CRPHS - LCD Programming Handset

The CRPHS is a compact infrared handset used for the operation, configuration and programming of Metway lighting control products that have the ability to be programmed via IR. The handset has the following features: USB port: the USB connection can be used for saving device settings, updating the handset’s software and as a direct programming connection for certain product ranges.

Sending settings to a device

Macros: create and save settings that can be recalled to program devices. Readback: to read the settings from a device.

To send the programming parameters to the device follow the table on the datasheet supplied with the product. The shift key is used to access the parameters in red and blue text. The Send LED flashes once to signify that a setting has been sent.

Programming is achieved by selecting the parameter to be programmed from the appropriate menu and then transmitting the setting to a device by pressing the send button.

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2.8m

6-7m

Detec on pa ern Sensi vity maximum Detector head set at 0 degrees

Metway Connection Centre

MCCPIR Presence Detection Passive Infrared - Ceiling PIR Presence/ Absence Detector The MCCPIR (passive infrared) presence detector provides automatic control of lighting loads with optional manual control. The output channel comprises a mains voltage relay capable of simple on/off switching.

Ancillary items

Functioning as a presence detector, the unit can turn lights on when a room is occupied and off when the room is empty. Optional settings allow lights to be turned off in response to ambient daylight. All functionality is fully programmable using an IR handset. Dimensions in mm

UHS7

User handset override on/off, lux up and down

CRPHS5

Basic programming handset

CRPHS

Full function programming handset

Technical details Operating voltage:

220 - 240v AC

Load:

10A

Time out period:

10 secon d s - 9 9 mi n utes

Light level:

Light to dark

Terminal capacity:

2.5mm

Cut out:

64mm d i ameter

Material:

Flame retardent ABS

Part numbers and applications

12

MCCPIR03P

c/w 3m lead and 6 pole plug with side latch for use with MCC8/10

MCCPIR05P

c/w 5m lead and 6 pole plug with side latch for use with MCC8/10

MCCPIR03PAB

c/ w 3m lead an d ab sen ce swi tch an d 6 pole plug for use with MCC8/10

MCCPIR05PAB

c/ w 5 m lead an d ab sen ce swi tch an d 6 pole plug for use with MCC8/10

MCCPIR

S tan d alon e


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2.8m

6-7m

Detec on pa ern Sensi vity maximum Detector head set at 0 degrees

Dimensions in mm

Metway Connection Centre

MCCPIR-DD Presence Detection ( Passive Infrared ) Ceiling PIR Presence Detector DALI / DSI Dimming The MCCPIR - DD (passive infrared) presence detector provides automatic control of lighting loads with optional manual control.

Ancillary items UHS7

User handset override on/off, lux up and down

Output Channel 1 comprises a mains voltage relay capable of simple on/off switching, while Output Channel 2 provides dimmable control of either DALI or DSI type ballasts.

CRPHS5

Basic programming handset

CRPHS

Full function programming handset

Functioning as a presence detector, the unit can turn lights on when a room is occupied and off when the room is empty. Optional settings allow lights to be turned off in response to ambient daylight, or to implement a maintained illuminance (daylight harvesting) system. The flexibility of having two channels and two switch inputs allows the following example scenarios: Dim an outside row of luminaires whilst internal fittings are switched. Provide absence detection for two separate channels. Maintained illuminance system with manual up/ down controls. All functionality is fully programmable using an IR handset.

Technical details Operating voltage:

220 - 240v AC

Load:

10A

Time out period:

10 secon d s - 9 9 mi n utes

Light level:

Light to dark

Dimming:

Up to 20 dimming ballasts ( dimming version )

Terminal capacity:

2.5mm

Cut out:

64mm d i ameter

Material:

Flame retardent ABS

Part numbers and applications MCCPIR03PDD

c/w 3m lead and 6 pole plug with side latch for use with MCC8/10

MCCPIR05PDD

c/w 5m lead and 6 pole plug with side latch for use with MCC8/10

MCCPIR03PDDAB

c/ w 3m lead an d ab sen ce swi tch an d 6 pole plug for use with MCC8/10

MCCPIR05PDDAB

c/w with 3m lead and 6 pole plug for use with PIRM06GST

MCCPIR - DD

S tan d alon e

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2.6m

15m

Detec on pa ern Sensi vity maximum Detector head set at 0 degrees

2.6m

30m

Detec on pa ern - Corridors Sensi vity maximum Detector head set at 80 degrees

Metway Connection Centre

MCCMW3 Presence Detection Microwave - Ceiling Presence / Absence Detector The MCCMW3 microwave presence detector provides automatic control of lighting loads with optional manual control. The MCCMW3 detects movement using a highly sensitive microwave detector. This works by emitting low power microwave signals and measuring the reflections as the signals bounce off moving objects.

UHS7

User handset override on/off, lux up and down

CRPHS5

Basic programming handset

CRPHS

Full function programming handset

Technical details

The output channel comprises a mains voltage relay capable of simple on/off switching.

Operating voltage:

220 - 240v AC

Load:

10A

Functioning as a presence detector, the unit can turn lights on when a room is occupied and off when the room is empty. Optional settings allow lights to be turned off in response to ambient daylight.

Light level:

Light to dark

Terminal capacity:

1.5mm

Cut out:

74mm d i ameter

Material:

Flame retardent ABS

The MCCMW3 has a unique adjustable sensor head that allows the area of detection to be optimised for the application. All functionality is fully programmable using an IR handset. Dimensions in mm

14

Ancillary items

Part numbers and applications MCCMW303P

Microwave detector c/w 3m lead and 6 pole plug with side latch for use with MCC8/10

MCCMW305P

Microwave detector c/w 5m lead and 6 pole plug with side latch for use with MCC8/10

MCCMW303PAB

Microwave detector c/w 3m lead and absence switch and 6 pole plug for use with MCC8/10

MCCMW305PAB

Microwave detector c/w lead and absence switch and 6 pole plug for use with MCC8/10

MCCMW3

S tan d alon e


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2.6m

15m

Detec on pa ern Sensi vity maximum Detector head set at 0 degrees

2.6m

30m

Detec on pa ern - Corridors Sensi vity maximum Detector head set at 80 degrees

Metway Connection Centre

MCCMW3-DD Flush Mount Microwave Detector - DALI / DSI The MCCMW3-DD microwave presence detector provides automatic control of lighting loads with optional manual control. The MWS3A-DD detects movement using a highly sensitive microwave detector. This works by emitting low power microwave signals and measuring the reflections as the signals bounce off moving objects. Output Channel 1 comprises a mains voltage relay capable of simple on/off switching, while Output Channel 2 provides dimmable control of either DALI or DSI type ballasts. Functioning as a presence detector, the unit can turn lights on when a room is occupied and off when the room is empty. Optional settings allow lights to be turned off in response to ambient daylight, or to implement a maintained illuminance (daylight harvesting) system. The flexibility of having two channels and two switch inputs allows the following example scenarios: Dim an outside row of luminaires whilst internal fittings are switched: • Provide absence detection for two separate channels • Maintained illuminance system with manual up/ d own con tr ols The MCCMW3-DD has a unique adjustable sensor head that allows the area of detection to be optimised for the application. All functionality is fully programmable using an IR handset.

Ancillary items UHS7

User handset override on/off, lux up and down

CRPHS5

Basic programming handset

CRPHS

Full function programming handset

Technical details Operating voltage:

220 - 240v AC

Load:

10A

Time out period:

10 secon d s - 9 9 mi n utes

Light level:

Light to dark

Dimming:

Up to 20 dimming ballasts ( dimming version )

Terminal capacity:

2.5mm

Cut out:

74mm d i ameter

Material:

Flame retardent ABS

Part numbers and applications MCCMW303PDD

Microwave detector c/w 3m lead and 6 pole plug with side latch for use with MCC8/10

MCCMW305PDD

Microwave detector c/w 5m lead and 6 pole plug with side latch for use with MCC8/10

MCCMW303PDDAB

Microwave detector c/w 3m lead and absence switch and 6 pole plug for use with MCC8/10

MCCMW305PDDAB

Microwave detector c/w 5m lead and absence switch and 6 pole plug for use with MCC8/10

MCCMW3-DD

S tan d alon e

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2.8m

12-16m

Detec on pa ern Sensi vity maximum Detector head set at 0 degrees

Dimensions in mm

Metway Connection Centre

MCCMW6 Ceiling Presence/Absence Microwave Detector The MCCMW6 microwave presence detector provides automatic control of lighting loads with optional manual control.

Ancillary items UHS7

User handset override on/off, lux up and down

The MCCMW6 detects movement using a highly sensitive microwave detector. This works by emitting low power microwave signals and measuring the reflections as the signals bounce off moving objects.

CRPHS5

Basic programming handset

CRPHS

Full function programming handset

The output channel comprises a mains voltage relay capable of simple on/off switching. Functioning as a presence detector, the unit can turn lights on when a room is occupied and off when the room is empty. Optional settings allow lights to be turned off in response to ambient daylight. All functionality is fully programmable using an IR handset.

Technical details Operating voltage:

220 - 240v AC

Load:

10A

Time out period:

10 secon d s to 9 9 mi n utes

Light level:

Light to dark

Terminal capacity:

2.5mm

Cut out:

64mm d i ameter

Material:

Flame retardent ABS

Part numbers and applications

16

MCCMW603P

c/w 3m lead and 6 pole plug with side latch for use with MCC8/10

MCCMW605P

c/w 5m lead and 6 pole plug with side latch for use with MCC8/10

MCCMW603PAB

c/ w 3m lead an d ab sen ce swi tch an d 6 pole plug for use with MCC8/10

MCCMW605PAB

c/ w 5 m lead an d ab sen ce swi tch an d 6 pole plug for use with MCC8/10

MCCMW6

S tan d alon e


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2.8m

12-16m

Detec on pa ern Sensi vity maximum Detector head set at 0 degrees

Dimensions in mm

Metway Connection Centre

MCCMW6-DD Ceiling Microwave Presence Detector DALI The MCCMW6-DD microwave presence detector provides automatic control of lighting loads with optional manual control. The MCCMW6-DD detects movement using a highly sensitive microwave detector. This works by emitting low power microwave signals and measuring the reflections as the signals bounce off moving objects.

Ancillary items

Output Channel 1 comprises a mains voltage relay capable of simple on/off switching, while Output Channel 2 provides dimmable control of either DALI or DSI type ballasts.

Technical details

Functioning as a presence detector, the unit can turn lights on when a room is occupied and off when the room is empty. Optional settings allow lights to be turned off in response to ambient daylight, or to implement a maintained illuminance (daylight harvesting) system. The flexibility of having two channels and two switch inputs allows the following example scenarios: Dim an outside row of luminaires whilst internal fittings are switched •

Provide absence detection for two separate ch an n els •

•

Maintained illuminance system with manual up/ d own con tr ols All functionality is fully programmable using an IR handset.

UHS7

User handset override on/off, lux up and down

CRPHS5

Basic programming handset

CRPHS

Full function programming handset

Operating voltage:

220 - 240v AC

Load:

10A

Time out period:

10 secon d s to 9 9 mi n utes

Light level:

Light to dark

Dimming:

up to 20 dimming ballasts ( dimming version )

Terminal capacity:

2.5mm

Cut out:

64mm d i ameter

Material:

Flame retardent ABS

Part numbers and applications MCCMW603PDD

c/w 3m lead and 6 pole plug with side latch for use with MCC8/10

MCCMW605PDD

c/w 5m lead and 6 pole plug with side latch for use with MCC8/10

MCCMW603PDDAB

c/ w 3m lead an d ab sen ce swi tch an d 6 pole plug for use with MCC8/10

MCCMW605PDDAB

c/ w 5 m lead an d ab sen ce swi tch an d 6 pole plug for use with MCC8/10

MCCMW6 - DD

S tan d alon e

17


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Metway Standalone DALI System MDCC12

The Metway MDCC12 connection centre provides a simple way to integrate presence detectors and DALI compatible luminaires using industry standard 6 pole black blue connectors. Up to 2 detectors can be connected and up to 12 luminaires dependant on the control philosophy required, manual override switches can also be incorporated. Up to 4 MDCC12 can be networked together via the DALI output.

Part Numbers 12 output black / blue

MDCC12B

12 output black / grey

MDCC12G

• 12 lighting outputs • Single or multiple pluggable PIRs • Dual latching ‘G’ type connectors • Occupancy and presence detection • Daylight dimming • Various switch configurations, option for wall switch control • Ideal for classrooms, meeting rooms and offices • Simple and straight forward commissioning

Technical details

18

• 16A max load

Operating voltage:

230v 50Hz ( UK & EU )

• Single fix moulded construction

Product rating:

16A

Recommended circuit protection:

• Future proof

10A

• Designed and manufactured in Great Britain

Maximum load per output:

16A

Maximun total load:

16A

Supply terminal capacity:

4.00mm2 ( 2x2.50mm2 )

Dimming terminal capacity:

4.00mm2 ( 2x1.50mm2 )

Case material:

Polycarbonate VO

Case finish:

Lightly sparked, black


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Typical Installations

Classroom Setup –

Classroom Setup –

Single Sensor, Daylight Dimmimg with Offsets

Two Sensors, Row-by Row Daylight Dimming

A typical school classroom with DALI light fittings arranged typically in 3 rows from the principal window.

Two SmartSensors each provide local dimming control for its respective row(s) of lamps as well as a shared occupancy.

A single DALI SmartSensor provides occupancy detection and constant light control for the whole classroom.

Single-retractive switches provide ON / OFF / DIM UP / DIM DOWN override for main room lighting and optional whiteboard, which may be located anywhere in the room.

Classroom Setup –

Meeting Room Setup –

Three Sensors, Row-by Row Daylight Dimming

Single Sensor, Dual-Zone

Three SmartSensors each provide local dimming control for its respective row of lamps as well as a shared occupancy control to the entire room.

A meeting room or office with DALI light fittings arranged typically in two zones x two rows (maybe more or less) from the principal window.

Single-retractive switches provide ON / OFF / DIM UP / DIM DOWN override for main room lighting and optional whiteboard, which may be located anywhere in the room.

A single DALI SmartSensor provides occupancy detection and constant light control for the whole room.

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2.6m

7m

Detec on pa ern - Mid Sized Office Sensi vity maximum Detector head set at 0 degrees

SmartSensor Advanced DALI Lighting Sensors With Control SmartSensor™ has been developed to provide a costeffective DALI sensor with a wide range of functions, coupled with a high level of performance.

• Occupancy and light level sensing • Wall switch inputs (MDSS7S only) • Operates standalone or as part of a managed lighting system • Supports a wide range of control strategies including occupancy, constant light, scenes

Housed in a compact moulded enclosure, SmartSensor can operate as part of a managed DALI lighting network, or function as a versatile stand-alone sensor with extensive control capability.

• Very low power consumption

As a stand-alone sensor, the unit is configured using a simple, user-friendly infrared remote control, with coloured LEDs on the sensor providing feedback for all commands. As part of a networked system, the sensor settings are managed by a DALI area controller.

• Designed to conform to DALI2 draft standard (Draft EN 62386-301/302/304)

The heart of the sensor is a powerful 32-bit ARM processor, capable of controlling one or two zones of lighting, coupled with a high performance PIR sensor and a smart power management system that maximises performance while minimising power consumption. Sophisticated digital signal processing techniques provide excellent sensitivity while discriminating between real movement and unwanted false triggers.

• Designed and manufactured in Britain

The sensor can optionally provide two wall switch inputs, eliminating the need for a separate switch bus coupler.

20

MDSS7 - Standard lens, DALI only MDSS7S - Standard lens, DALI plus 2 switch inputs

• Infra-red remote control available • Status feedback via coloured LEDs

• Highly sensitive with advanced digital filters to give excellent resistance to false triggering

Technical details Supply voltage:

13-21V DC via DALI bus, as per BS EN 62386-101:2014

Current consumption:

<2.5mA (max, normal operation), <1.5mA (typical), 7mA (max, commissioning mode)

Presence detection:

Dual-element Pyroelectric detector, 3 stage digital filter

Light level detection:

Digital light sensor, 0 - 60,000 lux, 2 lux steps

Enclosure material:

Moulded thermoplastic, nonflammable to UL94 V0

Cutout:

44mm

Weight:

75 g

Operating temperature:

0 to 55 °C


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MDCC Metway Lead and Controller Technical details Cable

1.00mm LSOH white (also available in 1.5mm LSOH white)

Prepared

Outer sheath stripped 70mm Inner cores stripped and ferruled

Connector rating

16A

Latching

Dual side latching

Compatible LCM’S

Metway MCC Connection Centre Metway MDCC DALI controlled Connection Centre

6-Pole G Type Black / Blue side latching – male to free end Length

6 core

5 core

1m

MCC661

MCC651

2m

MCC662

MCC652

3m

MCC663

MCC653

4m

MCC664

MCC654

5

m

MCC665

MCC655

6m

MCC666

MCC656

7m

MCC667

MCC657

Wiring configuration Black

Live ( L1 ) Earth ( E ) Neutral ( N )

Brown Green / Yellow Blue

Blue

EM Live ( L1 ) DSI DIM 1/ DALI 1/ DIM DSI DIM 2/ DALI 2/ DIM +

Black W h i te Red

Black Blue

MDSSR SmartSensor Remote Control

Brown Green & Yellow Blue

Live E ar th N eutr al

Black W h i te Red

EM (Live) DSI DIM 1/DALI 1/ DIM DSI DIM 2/DALI 2/ DIM +

The SmartSensor Remote Control (MDSSR) provides a simple, low-cost method to configure the SmartSensor range of DALI multisensors. It can also allow a user to remote control lighting managed by SmartSensor. Compact and easy to use, MDSSR is smaller than a credit card and slips easily into the pocket. Supplied in a plastic pouch with a Lithium coin battery and Programming Guide. Functions: As an installation remote control: • Select operating mode / application use case; • Discover, address and group light fittings; • Assign sensors to control groups; • Set hold time / lux level / comfort level; • Enable / disable features; • Test and verify setup

Technical details Band

Infrared, 38kHz modulation

Battery

Lithium Coin Cell CR2025

Dimensions

85 x 39 x 7 mm

W ei g h t

15g including battery

As a user remote control*: • Command Lights on / off • Dim up / dim down • Recall any of 9 preset dimming levels * Requires user remote function to be enabled during setup

21


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Metway Fully Addressable DALI System MA-DS10LCM10-S5

The Metway MA-DS10LCM10-S5 uses DALI protocol to control up to 10 channels from one controller and incorporates five relays per channel to switch non-DALI fittings. The MA-DALILCM10-S5 enclosure has been designed for ease of installation and set up with ‘Z’ bolt fixing rails provided on the rear and all connections to the unit can be pre-wired. Lighting can be programmed into groups, with multiple group capability. A removable memory module facilitates fast configuration of a replacement LCM should that be needed. In other words, should an LCM need to be replaced for any reason, no reprogramming is necessary, simply remove the memory module and reinsert it into the new Controller.

• 10 x 6 pole sockets to connect fittings

Technical details Operating Voltage

90-220V AC, 50Hz

Power consumption

Off load 1.2 watts All channels on 2.2 watts

Internal fuse

Int 1AT

Load total max

10A

Load per channel

6A

Case material

Flame retardent ABS

Operating temperature

-10 to +50°C

Max humidity

90% RH non-condensing

Max no. of Scene Plates/ PIRs

10

Inputs

8 clean con tact

Field comms

CAN BUS 2 x 2 x screw terminals +1 internal screw ter mi n al

Local comms

CAN BUS 2 x RJ12 P r e ter mi n ated

Luminaire connection

6 pole, Live, Earth, Neutral, emergency Live, D- D+

Configuration memory (removable)

256K (non-volatile)

• Internal hardwired CAN connections • 3 x RJ12 for PIRs and Scene Plates • 10-pin hardwired connector for 8 volt-free inputs • 10 x DALI outputs or 5 x DALI outputs and 5 x Switching outputs • There is also an integral emergency relay

22


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DALI Broadcast Lighting Control Module MA-DD1LCM10/M

The Metway DALI Broadcast LCM MA-DD1LCM10/M is used to control up to 10 channels. Each channel can be programmed for: • Relay only

Technical details Supply Voltage

90 - 240 V AC 50Hz

Power consumption per module

Off load 1.2 watts All channels on 6.2 watts

• DALI + relay

Internal fuse

Int 1AT

• Relay or DSI

Load, Total Max

10A

Load, per channel

6A

Case material

Flame retardent ABS

The DALI Broadcast enclosure has been designed for ease of installation and set up with ‘Z’ bolt fixing rails provided on the rear and all connections to the unit can be pre-wired.

Operating temperature

-10 to +50°C

Max Humidity

90% RH non-condensing

Max no. of Scene Plates/ PIRs

15

A removable memory module facilitates fast configuration of a replacement LCM should that be needed. In other words, should an LCM need to be replaced for any reason, no reprogramming is necessary, simply remove the memory module and reinsert it into the new Controller.

Inputs

8 clean con tact

Field comms

CAN BUS 2 x screw terminals +1 internal screw terminal

Local comms

CAN BUS 2 x RJ12 P r e ter mi n ated

Luminaire connection

6 pole, Switched Live, Earth, Neutral, emergency Live, D- D+

Configuration memory (removable)

256K (non-volatile)

• DALI only

0- 10V •

1- 10V

• 10 x 6 pole sockets to connect fittings • 3 x RJ12 for PIRs and Scene plates • 10-pin hardwired connector for 8 volt-free inputs • There is also an integral emergency relay • Internal hardwired CAN connections

23


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MA-DALI 64 Gateway Module

The Metway MA-DALI64 Gateway Module provides an interface between DALI lighting products and our addressable control system. The module acts as a fully functional DALI addressable product with 64 individually programmable addresses. Each address can be a DALI luminaire, DALI emergency inverter, DALI PIR sensor, DALI controlled relay or DALI scene set plate. The MA-DALI64 is DIN rail mounted and enclosed in a steel powder coated enclosure wired to industry standard terminals. The enclosure can also be supplied with a 20A, 5-pole female connection for a modular solution.

Technical details Operating Voltage

90-220V AC, 50Hz

Power consumption

1.2 watts

Internal fuse

1AT IP20

Case material

P owd er - coated steel

Operating temperature

-10 to +50°C

Max Humidity

90% RH non-condensing

Max no. of Scene Plates/ PIRs

15 on 4-wire DALI 10 on 2-wire DALI

Field comms

CAN Bus internal screw ter mi n als

Local comms

DALI Bus screw terminals

Configuration memory (removable)

256K (non-volatile)

Twin MA-DALI64 units (i.e. with 128 addresses) is also available. A removable memory module facilitates fast configuration of a replacement LCM should that be needed. In other words, should an LCM need to be replaced for any reason, no reprogramming is necessary, simply remove the memory module and reinsert it into the new Controller. Features include: • Max 64 individually addressable outputs ● Supports luminaires with multiple ballasts ● Control and fault feedback indication per luminaire ● Allows ballasts to be grouped for faster control ● Removable plug-in memory card ● DALI Invertor compatible All DALI devices require 1 address except PIRs in light detection mode which require two.

24


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Addressable Area Controller MA-AC

The Metway Area Controller enables manual duration testing of the emergency lighting system, and also provides an override ‘On’ facility for luminaires. These facilities are controlled by a key switch. The Area Controller has 6 clean-contact mains-rated outputs. The Area Controller also has 2 clean-contact inputs which can be used for fire override ‘on’ or alarm system override ‘off’.

Technical details Supply Voltage

90 - 230V AC

Power consumption

2 watts

Input 2

V olt f r ee

CAN bus connector

S cr ew ter mi n al

The MA-AC provides over-ride facilities for key switch commands; standard functions provide an ‘Emergency Test’ and an ‘Override All On’. It also features important test features, allowing a lighting control network to be checked before commissioning. In other words, the integrity of the installation can be checked when the network wiring is completed, and the lighting system fully working. All DALI strings are also tested. This protocol allows the building lighting to be functional before a Category B fit out but without commissioning costs.

25


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MA-HHI/R-PIR Remote PIR Controller The Metway Remote PIR Controller MA-HHI/R-PIR is highly flexible and communicates with the lighting control network through a PIR. Upto 8 buttons can be configured to do any control task that can be performed by the PIR from scene changes, over rides or dimming to heating or window blinds. The PIR Remote can be programmed with an address from 1 to 16 so that it is tied uniquely to a particular PIR and will not interfere with or communicate through any other PIR. In an open plan office environment, for instance, the remote will only control a particular zone and will not interfere with lights in an adjacent area. The remote can be supplied with a custom label so that if one button was programmed to, say, turn on the heating, this function would be marked as such on the label. Also, if fewer functions than 4 were required buttons would simply be eliminated from the label graphics.

MA-HHI/R-7B Addressable System Scene Plate Remote This Metway Scene Plate Remote MA-HHI/R-7B - performs the functions of a scene set control plate, which is used with our plug in and hardwired control modules to control different lighting groups at different levels as well as some other nonlighting functions. Working with any scene set control plate, the seven buttons on this remote mimic the buttons on the scene set plate. Using the remote you can call Scenes 1 – 4, Raise, Lower, and Off. The Off button can also be programmed to a scene value. By pressing and holding buttons 1 – 4 you call scenes 5 – 8. The remote requires no commissioning, but it requires a programmed scene set control plate to work with.

26


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6-Pole G Type Black / Blue, Black Side Latching Cover, male – free end Technical details Cable

1.00mm LSOH white

Prepared

Outer sheath stripped 70mm Inner cores stripped and ferruled

Connector rating

16A

Latching

Dual side latching

Compatible LCM’S

Metway Addressable System

Wiring configuration

Length

5 core

3 core

3m

BL653LCB

BL633LCB

5

m

BL655LCB

BL635LCB

7m

BL657LCB

BL637LCB

Black

Live ( L1 ) Earth ( E ) Neutral ( N )

Brown Green / Yellow Blue

Blue

EM Live ( L1 ) DSI DIM 1/ DALI 1/ DIM DSI DIM 2/ DALI 2/ DIM +

Black W h i te Red

Black Blue

Brown Green & Yellow Blue

Live E ar th N eutr al

Black W h i te Red

Maintained live DSI DIM 1/DALI 1/ DIM DSI DIM 2/DALI 2/ DIM +

6-Pole G Type Black / Blue, Red Side Latching Cover, male – free end, for emergency lighting Technical details Cable

1.00mm LSOH white

Prepared

Outer sheath stripped 70mm Inner cores stripped and ferruled

Connector rating

16A

Latching

Dual side latching

Compatible LCM’S

Metway Addressable System

Wiring configuration

Length

6 core

4 core

3m

BL663LCR

BL643LCR

m

BL665LCR

BL645LCR

7m

BL667LCR

BL647LCR

5

Black

Live ( L1 ) Earth ( E ) Neutral ( N )

Brown Green / Yellow Blue

Blue

EM Live ( L1 ) DSI DIM 1/ DALI 1/ DIM DSI DIM 2/ DALI 2/ DIM +

Black W h i te Red

Black Blue

Brown Green & Yellow Blue

Live E ar th N eutr al

Black W h i te Red

Maintained live DSI DIM 1/DALI 1/ DIM DSI DIM 2/DALI 2/ DIM +

27


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Addressable System Scene Set Plates Our Scene Set Control Plates are used with our plug in and addressable control modules to permit the control of different lighting groups at different levels. From the plate you can call Scenes 1 - 4, Raise, Lower, and Off. The Off button can also be programmed to a scene value. You press and hold buttons 1 - 4 to call scenes 5 - 8. Functions are identical on the Architrave Plate except that that there are 2 fewer buttons. Control plates have blue LED back lighting for location and scene identification, and scenes can are programmed via hand-held programmer, wirelessly via Bluetooth from a PC, or by using the buttons (eliminating the need for specialist equipment). These Scene Set Plates match our Switch Plates and conform to a standard single-gang plate profile,fitting 25mm surface or flush mounted back boxes. A Wandsworth Group Series 2 range of control plate is used and the standard finish is brushed stainless steel. However, any other plate finish from the Series 2 range can be substituted. Switch Plates from our architrave range can also be requested. Connection to the system is by 4-core cable with a push on-male plug to the scene set plate and an RJ12 connector to the LCM.

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MA-DALIPIR Passive Infra-Red Detector

2.8m

5m

Detec on pa ern Sensi vity maximum Detector head set at 0 degrees

The MA-DALIPIR presence detector is a sensor for automatic lighting control. It detects movement using a PIR sensor, which updates the light controller using a DALI interface.

General Information

When an area is no longer occupied, the device times out after a configurable period. This detector features our Progressive Sensitivity function to eliminate false triggering. There is also an integral lux detector, enabling the sensor to control daylight linking.

Case/holder material:

Daylight linking can be configured either to keep lights off when there is sufficient ambient light, or used as part of a closed loop to maintain a pre-set luminance level in a dimmable system. When using the lux detector, an extra DALI address is assigned to the unit. Being DALI, the device ID is randomised during commissioning, and there is a visual alert showing when a device has not been addressed. The walk-test mode, indicated by a built-in LED, helps when configuring the detector. The MA-DALIPIR is connected via a screw terminal on the rear in a standard DALI two wire configuration, powered from the data line. However, for applications where the current drain would be too high for the bus to be sustained, PIRs can be powered from the DALI64 using a 4-wire connection. This neat, compact PIR is an ideal choice for mounting in trunking or on luminaires, and where aesthetics are important. The MA-DALIPIR can also be specified with custom painted bezels to further help the sensor blend into the sur f ace on wh i ch i s i t moun ted

Detection pattern: Circular, approx.6m diameter when PIR is mounted at a height of 2.8m.

Flame retardant ABS. DALI numbers and address information: One DALI address is allocated to each PIR sensor along with one additional address if the photocell detector is used. There is a visual alert if a unit is unconfigured. Up to 10 DALI sensors can be connected on a 2-wire system, and up to 15 on a 4-wire system. Technical details Supply Voltage

10 - 18V DC

Power consumption per module

120mW

Range

5m at 2.8m ceiling height

Max number of devices (two wire connection)

10

Max number of devices (four wire connection)

15

Fitting hole size

41mm

Material (body of unit)

Flame retardent ABS

Material (clear lens)

Clear acrylic (PMA)

Colour

RAL9010

Temperature range

-10 to +35°C

Max humidity

90% CH (non-condensing)

P in 1

Power supply (four wire mode)

P in 2

Power supply (four wire mode)

P in 3

DALI bus

P in 4

DALI bus

29


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MA-CANPIR Passive Infra-Red Detector

2.8m

5m

Detec on pa ern Sensi vity maximum Detector head set at 0 degrees

The Metway MA-CANPIR passive infra red detector is a sensor for automatic lighting control. It detects movement using a PIR sensor, which updates the light controller using a CAN bus interface. When an area is no longer occupied, the device times out after a configurable period. This detector features our Progressive Sensitivity function to eliminate false triggering. There is also an integral lux detector, enabling the sensor to control daylight linking. Daylight linking can be configured either to keep lights off when there is sufficient ambient light, or used as part of a closed loop to maintain a pre-set luminance level in a dimmable system.

General Information Detection pattern: Circular, approx. 6m diameter when PIR is mounted at a height of 2.8m. Case/holder material: Flame retardant ABS. Connection: Connection is made by the modular RJ12 connectors on the back of the unit; there are two to allow easy onward connection. Device ID is set during commissioning using an IR tool, and there is a visual alert to show when a device has not been addressed. There is a walk-test mode to help with configuring the detector, with movement indicated by a built-in green LED. Technical details

Connection is made by RJ12 connectors on the back of the unit; there are two of these to allow easy onward connection.

Supply Voltage

9 - 30V DC

Power consumption per module

18 0mW

Device ID is set during commissioning using an IR tool, and there is a visual alert to show when a device has not been addressed.

Range

5m at 2.8m ceiling height

Max number of devices per subnet

10

Fitting hole size

41mm

Material (body of unit)

Flame retardent ABS

Material (clear lens)

Clear acrylic (PMA)

Colour

RAL9010

Temperature range

-10 to +35°C

Max humidity

90% CH (non-condensing)

P in 1

Supply voltage

P in 2

Ground

P in 3

CAN Low

P in 4

CAN High

P in 5

Ground

P in 6

Supply voltage

The walk-test mode, indicated by an LED, helps when configuring the detector. This neat, compact PIR is an ideal choice for mounting in trunking or on luminaires, and where aesthetics are important. The MA-CANPIR can also be specified with custom painted bezels to further help the sensor blend into the surface on which is it mounted. RJ12 Lead required. P ar t N umbe r s 5m RJ12-5m 10m RJ12-10m

30


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LCM Leads Metway is able to supply all variants of compatible “Lighting Control Module� leads for all major manufacturers. Our on-site production facility and large stockholding ensure a fast turnaround on all products, which are fully factory tested prior to despatch.

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LCM Leads Technical details Cable

1.00mm LSOH white

Prepared

Outer sheath stripped 70mm Inner cores stripped and ferruled (Ultrasonically welded on request)

Connector rating

16A

Latching

Dual side latching

Compatible LCM’S

Metway MCC Connection Centre Metway MDCC Connection Centre

Wiring configuration

6-Pole G Type Black / Blue side latching – male to free end Length

6 core

5 core

4 core

3 core

1m

MCC661

MCC651

MCC641

MCC631

2m

MCC662

MCC652

MCC642

MCC632

3m

MCC663

MCC653

MCC643

MCC633

4m

MCC664

MCC654

MCC644

MCC634

5

m

MCC665

MCC655

MCC645

MCC635

6m

MCC666

MCC656

MCC646

MCC636

7m

MCC667

MCC657

MCC647

MCC637

Black

Live ( L1 ) Earth ( E ) Neutral ( N )

Brown Green / Yellow Blue

Blue

EM Live ( L1 ) DSI DIM 1/ DALI 1/ DIM DSI DIM 2/ DALI 2/ DIM +

Black W h i te Red

Black Blue

Brown Green & Yellow Blue

Live E ar th N eutr al

Black W h i te Red

EM (Live) DSI DIM 1/DALI 1/ DIM DSI DIM 2/DALI 2/ DIM +

Technical details Cable

1.00mm LSOH white

Prepared

Outer sheath stripped 70mm Inner cores stripped and ferruled (Ultrasonically welded on request)

Connector rating

16A

Latching

N o

Compatible LCM’S

All black/blue G Type LCM’s, n on - latch i n g

Wiring configuration Black

Live ( L1 ) Earth ( E ) Neutral ( N )

Brown Green / Yellow Blue

Blue

EM Live ( L1 ) DSI DIM 1/ DALI 1/ DIM DSI DIM 2/ DALI 2/ DIM +

Black W h i te Red

6-Pole G Type Black / Blue – male to free end Length

6 core

5 core

4 core

3 core

1m

BL661BLU

BL651BLU

BL641BLU

BL631BLU

2m

BL662BLU

BL652BLU

BL642BLU

BL632BLU

3m

BL663BLU

BL653BLU

BL643BLU

BL633BLU

4m

BL664BLU

BL654BLU

BL644BLU

BL634BLU

5

m

BL665BLU

BL655BLU

BL645BLU

BL635BLU

6m

BL666BLU

BL656BLU

BL646BLU

BL636BLU

7m

BL667BLU

BL657BLU

BL647BLU

BL637BLU

All cable lengths and configurations available.

32

Black Blue

Brown Green & Yellow Blue

Live E ar th N eutr al

Black W h i te Red

EM (Live) DSI DIM 1/DALI 1/ DIM DSI DIM 2/DALI 2/ DIM +

Also available in Black/Grey configuration


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LCM Leads Technical details

4- Pole & 6-Pole G Type side latch – male to free end Length

4 core

3 core

1m

CPL441R

CPL431W

2m

CPL442R

CPL432W

3m

CPL443R

CPL433W

4m

CPL444R

CPL434W

5

m

CPL445R

CPL435W

6m

CPL446R

CPL436W

7m

CPL447R

CPL437W

6-Pole

Cable

1.00mm LSOH white

Prepared

Outer sheath stripped 70mm Inner cores stripped and ferruled (Ultrasonically welded on request)

Connector rating

16A

Latching

Y es - S i d e latch

Compatible LCM’S

CP Vitesse Modular / Rapid

Wiring configuration 4-Pole Brown 1 Green & Yellow Blue Black

Live E ar th N eutr al Maintained Live

6-Pole

Length

6 core

5 core

4 core

3 core

1m

CPL661B

CPL651B

CPL641B

CPL631B

2m

CPL662B

CPL652B

CPL642B

CPL632B

3m

CPL663B

CPL653B

CPL643B

CPL633B

4m

CPL664B

CPL654B

CPL644B

CPL634B

5

m

CPL665B

CPL655B

CPL645B

CPL635B

6m

CPL666B

CPL656B

CPL646B

CPL636B

7m

CPL667B

CPL657B

CPL647B

CPL637B

Black Blue

Brown Green & Yellow Blue

Live E ar th N eutr al

Black W h i te Red

EM (Live) DSI DIM 1/DALI 1/ DIM DSI DIM 2/DALI 2/ DIM +

Red and white covers also available. Technical details Cable

1.00mm LSOH white

Prepared

Outer sheath stripped 70mm Inner cores stripped and ferruled (Ultrasonically welded on request)

Connector rating

16A

Latching

Y es - S i d e latch i n g

Compatible LCM’S

Ex-Or range

Wiring configuration

6-Pole G Type Black / Grey side latching – male to free end Length

6 core

5 core

4 core

3 core

1m

BL661-EXO

BL651-EXO

BL641-EXO

BL631-EXO

2m

BL662-EXO

BL652-EXO

BL642-EXO

BL632-EXO

3m

BL663-EXO

BL653-EXO

BL643-EXO

BL633-EXO

4m

BL664-EXO

BL654-EXO

BL644-EXO

BL634-EXO

5

m

BL665-EXO

BL655-EXO

BL645-EXO

BL635-EXO

6m

BL666-EXO

BL656-EXO

BL646-EXO

BL636-EXO

7m

BL667-EXO

BL657-EXO

BL647-EXO

BL637-EXO

All cable lengths and configurations available.

Black

Live ( L1 ) Earth ( E ) Neutral ( N )

Brown Green / Yellow Blue

Grey

EM Live ( L1 ) DSI DIM 1/ DALI 1/ DIM DSI DIM 2/ DALI 2/ DIM +

Black W h i te Red

Black Grey

Brown Green & Yellow Blue

Live E ar th N eutr al

Black W h i te Red

EM (Live) DSI DIM 1/DALI 1/ DIM DSI DIM 2/DALI 2/ DIM +

Also available in Black/Blue configuration

33


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LCM Leads Technical details

3-Pole and 6-Pole Ensto D2

Cable

1.00mm LSOH white

Prepared

Outer sheath stripped 70mm Inner cores stripped and ferruled (Ultrasonically welded on request)

Connector rating

16A

Latching

Y es - S i d e latch

Compatible LCM’S

S i mmtr on i c

Length

3 core

1m

BL331D2

2m

BL332D2

3m

BL333D2

Wiring configuration

4m

BL334D2

3-Pole

5

m

BL335D2

6m

BL336D2

7m

BL337D2

Brown 1 Green & Yellow Blue

Live E ar th N eutr al

6-Pole Length

6 core

5 core

4 core

3 core

1m

BL661D2

BL651D2

BL641D2

BL631D2

2m

BL662D2

BL652D2

BL642D2

BL632D2

3m

BL663D2

BL653D2

BL643D2

BL633D2

4m

BL664D2

BL654D2

BL644D2

BL634D2

5

m

BL665D2

BL655D2

BL645D2

BL635D2

6m

BL666D2

BL656D2

BL646D2

BL636D2

7m

BL667D2

BL657D2

BL647D2

BL637D2

6-Pole W

h i te Blue

Brown Green & Yellow Blue

Live E ar th N eutr al

Black W h i te Red

EM (Live) DSI DIM 1/DALI 1/ DIM DSI DIM 2/DALI 2/ DIM +

Technical details Cable

1.00mm LSOH white

Prepared

Outer sheath stripped 70mm Inner cores stripped and ferruled (Ultrasonically welded on request)

Connector rating

16A

Latching

Y es

Compatible LCM’S

Klik KLDS

Wiring configuration 3-Pole 3-Pole and 4-Pole Klik Length

Part number 4 core P64

Part number 3 core P22

1m

BL441P64

BL331P22

2m

BL442P64

BL332P22

3m

BL443P64

BL333P22

4m

BL444P64

BL334P22

5

m

BL445P64

BL335P22

6m

BL446P64

BL336P22

7m

BL447P64

BL337P22

34

Brown 1 Green & Yellow Blue

Live E ar th N eutr al

4-Pole Brown 1 Green & Yellow Blue Black

Live E ar th N eutr al Maintained Live

All cable lengths and configurations available.


+44 (0) 1273 431 600 sales@metway.co.uk

LCM Leads Technical details

3-Pole G Type (flat) - male to free end Length

3 core

1m

BL331

2m

BL332

3m

BL333

4m

BL334

5

m

BL335

6m

BL336

7m

BL337

Cable

1.00mm LSOH white

Prepared

Outer sheath stripped 70mm Inner cores stripped and ferruled (Ultrasonically welded on request)

Connector rating

16A

Latching

N o

Compatible LCM’S

V ar i ous

Wiring configuration 3-Pole Brown Green & Yellow Blue

Live E ar th N eutr al

Technical details

4-Pole G Type (flat) - male to free end Length

4 core

3 core

1m

BL441

BL431

2m

BL442

BL432

3m

BL443

BL433

4m

BL444

BL434

5

m

BL445

BL435

6m

BL446

BL436

7m

BL447

BL437

Cable

1.00mm LSOH white

Prepared

Outer sheath stripped 70mm Inner cores stripped and ferruled (Ultrasonically welded on request)

Connector rating

16A

Latching

N o

Compatible LCM’S

V ar i ous

Wiring configuration 4-Pole Brown 1 Green & Yellow Blue Black

Live E ar th N eutr al Maintained Live

Technical details

6-Pole G Type (flat) - male to free end Length

6 core

5 core

4 core

3 core

1m

SLPGF61010

SLPGF651010

SLPGF641010

SLPGF631010

2m

SLPGF61020

SLPGF651020

SLPGF641020

SLPGF631020

3m

SLPGF61030

SLPGF651030

SLPGF641030

SLPGF631030

4m

SLPGF61040

SLPGF651040

SLPGF641040

SLPGF631040

m

SLPGF61050

SLPGF651050

SLPGF641050

SLPGF631050

6m

SLPGF61060

SLPGF651060

SLPGF641060

SLPGF631060

7m

SLPGF61070

SLPGF651070

SLPGF641070

SLPGF631070

5

All cable lengths and configurations available.

Cable

1.00mm LSOH white

Prepared

Outer sheath stripped 70mm Inner cores stripped and ferruled (Ultrasonically welded on request)

Connector rating

16A

Latching

N o

Compatible LCM’S

V ar i ous

6-Pole W

h i te Blue

Brown Green & Yellow Blue

Live E ar th N eutr al

Black W h i te Red

EM (Live) DSI DIM 1/DALI 1/ DIM DSI DIM 2/DALI 2/ DIM +

35


+44 (0) 1273 431 600 sales@metway.co.uk

BESA Box Socket Connection Range

The new Besa Box Socket Outlet Range are designed to fit standard ‘G’ type industry preferred connectors in 3, 4 and 6 pole versions. All versions fit straight onto standard round U.K. plastic or metal besa / conduit boxes. Typical applications for this type of connector would be any installation that has fire regulations insisting on mechanical containment of cabling within the building fabric, e.g. where the use of conduit and conduit boxes is required, examples of which are hospitals, retail, government buildings and council offices, airports and large multi-use office blocks especially for CAT A installs. The easy fit and connect Besa box is supplied with fixing screws. It offers an easy loop in and out facilitated by double stacked terminal design on mounting plate connectors. The latching plug feature ensures and maintains positive connection. Moulded in V0 grade plastic and rated at 16A, 230V AC +/10%, 50Hz with a terminal capacity of 2.5 mm², this product is compliant with BS 733:2010+A1:2014 and the connectors to BS61535. Compliance / Approvals / Technical data Flammability - UL 94 V0 - Moulded in V0 grade plastic BS 5733:2010+A1:2014. (General requirements for electrical accessories) Voltage 230VAC +/- 10%, 50Hz Power Rating 16A Terminal capacity 2.5mm²

36

• Easy to fit and connect besa box electrical ‘G’ Type mains socket outlet, supplied c/w fixing screws • All versions fit straight onto standard round U.K besa / conduit boxes, plastic or metal • Designed to fit standard ‘G’ type industry preferred connectors in 3 , 4 and 6 pole versions • 6 pole version comes with extension ring to accommodate up to twelve 1.5mm single conductors, 6 in / 6 out • 6 pole version supplied in new industry standard Black / Blue • Easy loop in and out facilitated by double stacked terminal design on mounting plate connectors • Latching plug feature to ensure and maintain positive connection • 3 and 4 pole versions have black mating plugs available. 6 pole mating plugs are in black/blue. Also available in white


+44 (0) 1273 431 600 sales@metway.co.uk

BESA3KIT 3-Pole BESA Socket Outlet

Conduit not included

3-Pole BESA Socket Outlet Leads BESAEXTNR

Optional extra BESA-Extension Ring to allow for additional cable space Length

3 core

0.5m

SLPG31005

1m

SLPG31010

2m

SLPG31020

3m

SLPG31030

37


+44 (0) 1273 431 600 sales@metway.co.uk

BESA4KIT 4-Pole BESA Socket Outlet

Conduit not included

4-Pole BESA Socket Outlet Leads BESAEXTNR

Optional extra BESA-Extension Ring to allow for additional cable space

38

Length

4 core

3 core

0.5m

SLPG41005

SLPG431005

1m

SLPG41010

SLPG431010

2m

SLPG41020

SLPG431020

3m

SLPG41030

SLPG431030


+44 (0) 1273 431 600 sales@metway.co.uk

BESA6KITPB 6-Pole BESA Socket Outlet

Conduit not included

6 Pole BESA Socket Outlet Leads BESAEXTNR

Complete with extra BESA-Extension Ring to allow for additional cable space Length

6 core

5 core

0.5m

SLPG61005WL

SLPG651005WL

1m

SLPG61010WL

SLPF651010WL

2m

SLPG61020WL

SLPG651020WL

3m

SLPG61030WL

SLPG651030WL

39


+44 (0) 1273 431 600 sales@metway.co.uk

6-Pole 166G (Flat) Black/Blue Lead Assemblies

Spider lead ( male to free end ) Length

6 core

5 core

4 core

3 core

0.5m

SLPGF61505

SLPGF651505

SLPGF641505

SLPGF631505

1m

SLPGF61510

SLPGF651510

SLPGF641510

SLPGF631510

2m

SLPGF61520

SLPGF651520

SLPGF641520

SLPGF631520

3m

SLPGF61530

SLPGF651530

SLPGF641530

SLPGF631530

5

m

SLPGF61550

SLPGF651550

SLPGF641550

SLPGF631550

7m

SLPGF61570

SLPGF651570

SLPGF641570

SLPGF631570

The 166G (Flat) range of connectors is ideal for applications where space is minimal, due to their low profile. Together with the options of panel mount connectors & moulded tee pieces, these assemblies provide simple connectivity between luminaires. The 166G(F) range of connectors is designed for mains connection according to EN 61 984 (connected and disconnected under load) and used in installation systems when using the additional locking slides (VDE 0628). Black/Blue mechanically coded. Technical details

Starter-lead ( female to free end ) Length

6 core

5 core

4 core

3 core

0.5m

SLSGF61505

SLSGF651505

SLSGF641505

SLSGF631505

1m

SLSGF61510

SLSGF651510

SLSGF641510

SLSGF631510

2m

SLSGF61520

SLSGF651520

SLSGF641520

SLSGF631520

3m

SLSGF61530

SLSGF651530

SLSGF641530

SLSGF631530

5

SLSGF61550

SLSGF61550

SLSGF61550

SLSGF61550

m

Mouldings

P olyami d e 6/ 6

Continuous working temp

100 째 c

Short time temp

160 째 c

Plugs & sockets

Brass, tinned

Current rating

16A/250v at 70 째c (to EN61984 & EN60320)

Upper limit temp

110 째c (to EN61984)

Protection class

IP20 IP40 when plugged in

Cable

1.5mm LSOH/LSOH white

Latching

With additional locking slide

Connectors

Male

166GSTF06

Female

166GBUF06

Extender lead ( male to female ) Length

6 core

0.5m

ELGF61505

1m

ELGF61510

2m

ELGF61520

3m

ELGF61530

5

m

ELGF61550

7m

ELGF61570

40

Black Blue

Brown Green & Yellow Blue

Live E ar th N eutr al

Black W h i te Red

EM (Live) DSI DIM 1/DALI 1/ DIM DSI DIM 2/DALI 2/ DIM +

All cable lengths and configurations available.


+44 (0) 1273 431 600 sales@metway.co.uk

6-Pole 166G Black/Blue Lead Assemblies

Length

6 core

5 core

4 core

3 core

0.5m

SLPG61505

SLPG651505

SLPG641505

SLPG631505

1m

SLPG61510

SLPG651510

SLPG641510

SLPG631510

2m

SLPG61520

SLPG651520

SLPG641520

SLPG631520

3m

SLPG61530

SLPG651530

SLPG641530

SLPG631530

5

m

SLPG61550

SLPG651550

SLPG641550

SLPG631550

7m

SLPG61570

SLPG651570

SLPG641570

SLPG631570

Starter-lead ( female to free end )

6-pole ‘G’ type range (comprising of 1x3-pole black and 1x3pole blue connector) is the widely recognised, and Metway’s standard, connector for dimming protocols and is compatible with the range of various switching modules found on pages 17-22. Combining the Metway switching and tee modules wi th th e f ollowi n g lead assemb li es f or an y stan d ar d (or dimming) operating system can quickly and easily be achieved. The ‘G’ type range of connectors are designed for mains connection according to EN 61 984 (connecting and disconnecting under load) and used in installation systems when using the latching covers or locking slides (VDE 0628). Technical details

Length

6 core

5 core

4 core

3 core

0.5m

SLSG61505

SLSG651505

SLSG641505

SLSG631505

1m

SLSG61510

SLSG651510

SLSG641510

SLSG631510

2m

SLSG61520

SLSG651520

SLSG641520

SLSG631520

3m

SLSG61530

SLSG651530

SLSG641530

SLSG631530

5

m

SLSG61550

SLSG651550

SLSG641550

SLSG631550

7m

SLSG61570

SLSG651570

SLSG641570

SLSG631570

Extender lead ( male to female )

Mouldings

P olyami d e 6/ 6

Continuous working temp

100 ° c

Short time temp

160 ° c

Plugs & sockets

Brass, tinned

Current rating

16A/250v at 70 °c (to EN61984 & EN60320)

Upper limit temp

110 °c (to EN61984)

Protection class

IP20 IP40 when plugged in

Cable

1.5mm LSOH/LSOH white

Latching

yes

Wiring configuration Black

Live ( L1 ) Earth ( E ) Neutral ( N )

Brown Green / Yellow Blue

Blue

EM Live ( L1 ) DSI DIM 1/ DALI 1/ DIM DSI DIM 2/ DALI 2/ DIM +

Black W h i te Red

Black

Brown Green & Yellow Blue

Live E ar th N eutr al

Black W h i te Red

EM (Live) DSI DIM 1/DALI 1/ DIM DSI DIM 2/DALI 2/ DIM +

Length

6 core

0.5m

ELG61505

1m

ELG61510

2m

ELG61520

3m

ELG61530

5

m

ELG61550

Male

166GST06ASS

7m

ELG61570

Female

166GBU06ASS

All cable lengths and configurations available.

Blue

Connectors

41


+44 (0) 1273 431 600 sales@metway.co.uk

5-Pole 166G (Flat) Black Lead Assemblies

Spider lead ( male to free end ) Length

5 core

4 core

3 core

0.5m

SLPGF51505

SLPGF541505

SLPGF531505

1m

SLPGF51510

SLPGF541510

SLPGF531510

2m

SLPGF51520

SLPGF541520

SLPGF531520

3m

SLPGF51530

SLPGF541530

SLPGF531530

5

m

SLPGF51550

SLPGF541550

SLPGF531550

7m

SLPGF51570

SLPGF541570

SLPGF531570

The 166G (Flat) range of connectors is ideal for applications where space is minimal, due to their low profile. Together with the options of panel mount connectors & moulded tee pieces, these assemblies provide simple connectivity between luminaires. The 166G(F) range of connectors is designed for mains connection according to EN 61 984 (connected and disconnected under load) and used in installation systems when using the additional locking slides (VDE 0628).

Technical details

Starter lead ( female to free end )

Mouldings

P olyami d e 6/ 6

Continuous working temp

100 째 c

Short time temp

160 째 c

Plugs & sockets

Brass, tinned

Current rating

16A/400v at 70 째c (to EN61984)

Length

5 core

4 core

3 core

0.5m

SLSGF51505

SLSGF541505

SLSGF531505

1m

SLSGF51510

SLSGF541510

SLSGF531510

2m

SLSGF51520

SLSGF541520

SLSGF531520

Upper limit temp

110 째 c

3m

SLSGF51530

SLSGF541530

SLSGF531530

5

SLSGF51550

SLSGF51550

SLSGF51550

Protection class

IP20 IP40 when plugged in

Cable

1.5mm LSOH/LSOH white

Latching

Via optional locking slide

m

Connectors

Male

166GSTF05

Female

166GBUF05

Also available in pastel blue. Connectors

Extender lead ( male to female ) Length

6 core

0.5m

ELGF51505

1m

ELGF51510

2m

ELGF51520

3m

ELGF51530

5

m

ELGF51550

7m

ELGF51570

42

Male

166GSTF05PB

Female

166GBUF05PB

Red W h i te Green & Yellow Blue Brown

DSI DIM 2/DALI 2/ DIM + DSI DIM 1/DALI 1/ DIM E ar th N eutr al Live

All cable lengths and configurations available.


+44 (0) 1273 431 600 sales@metway.co.uk

5-Pole 166G (Flat) Pastel Blue Lead Assemblies

Spider lead ( male to free end ) Length

5 core

4 core

3 core

0.5m

SLPGF51505

SLPGF541505

SLPGF531505

1m

SLPGF51510

SLPGF541510

SLPGF531510

2m

SLPGF51520

SLPGF541520

SLPGF531520

3m

SLPGF51530

SLPGF541530

SLPGF531530

5

m

SLPGF51550

SLPGF541550

SLPGF531550

7m

SLPGF51570

SLPGF541570

SLPGF531570

The 166G (Flat) range of connectors is ideal for applications where space is minimal, due to their low profile. Together with the options of panel mount connectors & moulded tee pieces, these assemblies provide simple connectivity between luminaires. The 166G(F) range of connectors is designed for mains connection according to EN 61 984 (connected and disconnected under load) and used in installation systems when using the additional locking slides (VDE 0628).

Technical details

Starter lead ( female to free end ) Length

5 core

4 core

3 core

0.5m

SLSGF51505

SLSGF541505

SLSGF531505

1m

SLSGF51510

SLSGF541510

SLSGF531510

2m

SLSGF51520

SLSGF541520

SLSGF531520

3m

SLSGF51530

SLSGF541530

SLSGF531530

5

SLSGF51550

SLSGF51550

SLSGF51550

m

Mouldings

P olyami d e 6/ 6

Continuous working temp

100 째 c

Short time temp

160 째 c

Plugs & sockets

Brass, tinned

Current rating

16A/400v at 70 째c (to EN61984)

Upper limit temp

110 째 c

Protection class

IP20 IP40 when plugged in

Cable

1.5mm LSOH/LSOH white

Latching

Via optional locking slide

Connectors

Male

166GSTF05

Female

166GBUF05

Also available in pastel blue. Connectors

Extender lead ( male to female ) Length

6 core

0.5m

ELGF51505

1m

ELGF51510

2m

ELGF51520

3m

ELGF51530

5

m

ELGF51550

7m

ELGF51570

All cable lengths and configurations available.

Male

166GSTF05PB

Female

166GBUF05PB

Red W h i te Green & Yellow Blue Brown

DSI DIM 2/DALI 2/ DIM + DSI DIM 1/DALI 1/ DIM E ar th N eutr al Live

43


+44 (0) 1273 431 600 sales@metway.co.uk

4-Pole 166G (Flat) Black Lead Assemblies

Spider lead ( male to free end ) Length

4 core

3 core

0.5m

SLPGF41505

SLPGF431505

1m

SLPGF41510

SLPGF431510

2m

SLPGF41520

SLPGF431520

3m

SLPGF41530

SLPGF431530

5

m

SLPGF41550

SLPGF431550

7m

SLPGF41570

SLPGF431570

The 166G (Flat) range of connectors is ideal for applications where space is minimal, due to their low profile. Together with the options of panel mount connectors & moulded tee pieces, these assemblies provide simple connectivity between luminaires. The 166G(F) range of connectors is designed for mains connection according to EN 61 984 (connected and disconnected under load) and used in installation systems when using the additional locking slides (VDE 0628).

Technical details Starter lead ( male to free end )

Mouldings

P olyami d e 6/ 6

Length

4 core

3 core

Continuous working temp

100 째 c

0.5m

SLSGF41505

SLSGF431505

Short time temp

160 째 c

1m

SLSGF41510

SLSGF431510

Plugs & sockets

Brass, tinned

2m

SLSGF41520

SLSGF431520

3m

SLSGF41530

SLSGF431530

Current rating

16A/400v at 70 째c (to EN61984)

5

m

SLSGF41550

SLSGF431550

Upper limit temp

110 째 c

7m

SLSGF41570

SLSGF431570

Protection class

IP20 IP40 when plugged in

Cable

1.5mm LSOH/LSOH white

Latching

Via optional locking slide

Connectors

Male

166GSTF04

Female

166GBUF04

Extender lead ( male to free end ) Length

4 core

3 core

0.5m

ELGF41505

ELGF431505

1m

ELGF41510

ELGF431510

2m

ELGF41520

ELGF431520

3m

ELGF41530

ELGF431530

5

m

ELGF41550

ELGF431550

7m

ELGF41570

ELGF431570

44

Brown 1 Green & Yellow Blue Black

Live E ar th N eutr al Maintained Live

All cable lengths and configurations available.


+44 (0) 1273 431 600 sales@metway.co.uk

3-Pole 166G (Flat) Black Lead Assemblies

Spider lead ( male to free end ) Length

3 core

0.5m

SLPGF31505

1m

SLPGF31510

2m

SLPGF31520

3m

SLPGF31530

5

m

SLPGF31550

7m

SLPGF31570

The 166G (Flat) range of connectors is ideal for applications where space is minimal, due to their low profile. Together with the options of panel mount connectors & moulded tee pieces, these assemblies provide simple connectivity between luminaires. The 166G(F) range of connectors is designed for mains connection according to EN 61 984 (connected and disconnected under load) and used in installation systems when using the additional locking slides (VDE 0628).

Technical details Starter lead ( female to free end )

Mouldings

P olyami d e 6/ 6

Continuous working temp

100 째 c

Length

3 core

0.5m

SLSGF31505

Short time temp

160 째 c

1m

SLSGF31510

Plugs & sockets

Brass, tinned

2m

SLSGF31520

3m

SLSGF31530

Current rating

16A/250v at 70 째c (to EN60320/EN61984)

5

m

SLSGF31550

Upper limit temp

110 째 c

7m

SLSGF31570

Protection class

IP20 IP40 when plugged in

Cable

1.5mm LSOH/LSOH white

Latching

Via optional locking slide

Wiring configuration Black

Live ( L ) Earth ( E ) Neutral ( N )

Brown Green / Yellow Blue

Extender lead ( male to female ) Length

3 core

0.5m

ELGF31505

Male

166GSTF03

1m

ELGF31510

Female

166GBUF03

2m

ELGF31520

3m

ELGF31530

5

m

ELGF31550

7m

ELGF31570

All cable lengths and configurations available.

Connectors

Brown 1 Green & Yellow Blue

Live E ar th N eutr al

45


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Accessories Moulded Tee Pieces All Metway moulded tee pieces have the following: 1x Input terminal (plug) 2x Output terminal (socket) The moulded tee comes complete with interlocking latching to lock 1x input & 1x output terminal. Latching of the second output (luminaire connection) is made during installation, either by plug or panel mount connector with a locking slide. When making installations to VDE 0628, connecting elements have to be interlocked. 3 Pole Moulded Tee Piece 166GVT03 The moulded tee distribution unit provides a means of branching off the 3-pole 166G(F) system. Also avaialable in white

4 Pole Moulded Tee Piece 166GVT04 The moulded tee distribution unit provides a means of branching off the 4-pole 166G(F) system. Also avaialable in white

5 Pole Moulded Tee Piece 166GVT05 The moulded tee distribution unit provides a means of branching off the 5-pole 166G(F) system. Also available in pastel blue (+ – PE N L) DALI mechanical coding

6 Pole Moulded Tee Piece 166GVT06 The moulded tee distribution unit provides a means of branching off the 6-pole 166G(F) system. Only available in black/blue mechanical coding (+ – PE N L) DALI mechanical coding

Technical details Locking Slides

Mouldings

P olyami d e 6/ 6

Locking slides need to be provided on installations to VDE 0628. Part number 166VSF(W) are used to connect free low profile plugs and sockets together.

Continuous working temp

100 ° c

Short time temp Plugs & sockets

46

160 ° c Brass, tinned

Current rating

16A/250v at 70 °c (to EN60320/EN61984)

Upper limit temp

110 ° c

Protection class

IP20 IP40 when plugged in


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Accessories Panel Mounts 3-Pole Panel Mount 166GEST03 The panel mount connector is designed to fit in the housing of luminaires allowing for simple on site connection. The 166G(F) range of connectors are designed for mains connection according to E N 61 9 8 4 (con n ected an d d i scon n ected un d er load) and used in installation systems when using the additional locking slides (VDE 0628). Also available in white

4-Pole Panel Mount 166GEST04 The panel mount connector is designed to fit in the housing of luminaires allowing for simple on site connection. The 166G(F) range of connectors are designed for mains connection according to E N 61 9 8 4 (con n ected an d d i scon n ected un d er load) and used in installation systems when using the additional locking slides (VDE 0628). Also available in white

5-Pole Panel Mount 166GEST05 The panel mount connector is designed to fit in the housing of luminaires allowing for simple on site connection. The 166G(F) range of connectors are designed for mains connection according to E N 61 9 8 4 (con n ected an d d i scon n ected un d er load) and used in installation systems when using the additional locking slides (VDE 0628). Also available in pastel blue and white (+ – PE N L) DALI mechanical coding 6-Pole Panel Mount 166GEST06 The panel mount connector is designed to fit in the housing of luminaires allowing for simple on site connection. The 166G(F) range of connectors are designed for mains connection according to E N 61 9 8 4 (con n ected an d d i scon n ected un d er load) and used in installation systems when using the additional locking slides (VDE 0628). Only available in black/blue mechanical coding (+ – PE N L) DALI mechanical coding Technical details Locking Slides

Mouldings

P olyami d e 6/ 6

Locking slides need to be provided on installations to VDE 0628.

Continuous working temp

100 ° c

Short time temp Plugs & sockets

160 ° c Brass, tinned

Current rating

16A/250v at 70 °c (to EN60320/EN61984)

Upper limit temp

110 ° c

Protection class

IP20 IP40 when plugged in

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Tee Modules

Tee fixed to luminaire - single core cables secured via 20mm bush/locknut

The Metway “Tee” module is a key component part in the system allowing for pluggable connectivity between components. Utilising the ‘G’ type range of connectors and is available in two formats, fixed or remote versions, making any component quickly and easily adaptable to the Metway Wiring System. Metway’s production facility is able to pre-wire the Lighting Control Modules with a system compatible tee and liaise with and supply the chosen luminaire manufacturer to ensure that all parts arrive on site pre-wired for ease of installation. Connectors are fully colour coded and mechanically polarised to prevent mismatching. Latching comes as standard. The ‘G’ type range of connectors are designed for mains connection according to EN 61 984 (connecting and disconnecting under load) and used in installation systems when using the latching covers or locking slides (VDE 0628).

48

Remote tee fixed to downlight/LCM - flexible cable via 20mm compression gland

Technical details Mouldings

P olyami d e 6/ 6

H ousi n g s

Polyamide 6. UL94-V0

Continuous working temp

100 ° c

Short time temp

160 ° c

Current rating

16A/250v at 70 °c (to EN60320/EN61984)

Upper limit temp

110 °c (to EN 61984)

Protection class

IP20 IP40 when plugged in

Internal cable

1-50mm LSOH 6491b (BS 7211)

External cable

1-50mm x 500mm LSOH singles (fixed) 1.00mm x 500mm LSOH flexible (remote)


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Tee Modules 4-Pole

4-pole remote tee - FNRTM04G

4-pole fixed tee - FNTM04G

All core configurations and lead and 6-Pole lengths available

6-Pole

6-pole remote tee - FNRTM06G

All core configurations and lead lengths available. Also available in black/grey configuration

6-pole fixed tee - FNTM06G

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Tee Module Leads 6-Pole - 166 G Type

Spider lead ( male to free end ) Length

6 core

5 core

4 core

3 core

0.5m

SLPG61505

SLPG651505

SLPG641505

SLPG631505

1m

SLPG61510

SLPG651510

SLPG641510

SLPG631510

2m

SLPG61520

SLPG651520

SLPG641520

SLPG631520

3m

SLPG61530

SLPG651530

SLPG641530

SLPG631530

5

m

SLPG61550

SLPG651550

SLPG641550

SLPG631550

7m

SLPG61570

SLPG651570

SLPG641570

SLPG631570

Starter-lead ( female to free end )

The 6-pole ‘G’ type range (comprising of 1x3-pole black and 1x3-pole blue connector) is the widely recognised, and Metway’s standard, connector for dimming protocols and is compatible with the range of various switching modules. Combining the Metway switching and tee modules with the following lead assemblies for any standard (or dimming) operating system can quickly and easily be achieved. The ‘G’ type range of connectors are designed for mains connection according to EN 61 984 (connecting and disconnecting under load) and used in installation systems when using the latching covers or locking slides (VDE 0628). Technical details Mouldings

P olyami d e 6/ 6

Continuous working temp

100 ° c

Length

6 core

5 core

4 core

3 core

Short time temp

160 ° c

0.5m

SLSG61505

SLSG651505

SLSG641505

SLSG631505

1m

SLSG61510

SLSG651510

SLSG641510

SLSG631510

Plugs & sockets

Brass, tinned

2m

SLSG61520

SLSG651520

SLSG641520

SLSG631520

Current rating

16A/250v at 70 °c (to EN61984 & EN60320)

3m

SLSG61530

SLSG651530

SLSG641530

SLSG631530

5

SLSG61550

SLSG651550

SLSG641550

SLSG631550

Upper limit temp

110 °c (to EN61984)

m

7m

SLSG61570

SLSG651570

SLSG641570

SLSG631570

Protection class

IP20 IP40 when plugged in

Cable

1.5mm LSOH/LSOH white

Latching

yes

Extender lead ( male to female )

Wiring configuration Black

Live ( L1 ) Earth ( E ) Neutral ( N )

Brown Green / Yellow Blue

Blue

EM Live ( L1 ) DSI DIM 1/ DALI 1/ DIM DSI DIM 2/ DALI 2/ DIM +

Black W h i te Red

Black

Brown Green & Yellow Blue

Live E ar th N eutr al

Black W h i te Red

EM (Live) DSI DIM 1/DALI 1/ DIM DSI DIM 2/DALI 2/ DIM +

Length

6 core

0.5m

ELG61505

1m

ELG61510

2m

ELG61520

3m

ELG61530

5

m

ELG61550

Male

166GST06ASS

7m

ELG61570

Female

166GBU06ASS

5 0

Blue

Connectors

All cable lengths and configurations available.


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Tee Module Leads 4-Pole - 166 G Type

Spider lead ( male to free end ) Length

4 core

3 core

0.5m

SLPG41505

SLPG431505

1m

SLPG41510

SLPG431510

2m

SLPG41520

SLPG431520

3m

SLPG41530

SLPG431530

5

m

SLPG41550

SLPG431550

7m

SLPG41570

SLPG431570

Starter-lead ( female to free end )

The 4-pole 166G (Classic) range is Metway’s standard connector for non-dimming protocols and is compatible with a range of various switching modules. Combining the Metway swi tch i n g an d tee mod ules wi th th e f ollowi n g lead assemb li es means any non-dimming operating system can quickly and easily be achieved. The 166G type of connectors are designed for mains connection according to EN 61 984 (connecting and disconnecting under load) and used in installation systems when using the latching covers or locking slides (VDE 0628). Mouldings are halogen free, self-extinguishing and low fuming.

Technical details Mouldings

P olyami d e 6/ 6

Continuous working temp

100 ° c

Short time temp

160 ° c

Plugs & sockets

Brass, tinned

Current rating

16A/250v at 70 °c (to EN61984 & EN60320)

Length

4 core

3 core

0.5m

SLSG41505

SLSG431505

1m

SLSG41510

SLSG431510

2m

SLSG41520

SLSG431520

3m

SLSG41530

SLSG431530

5

m

SLSG41550

SLSG431550

Upper limit temp

110 °c (to EN61984)

7m

SLSG41570

SLSG431570

Protection class

IP20 IP40 when plugged in

Cable

1.5mm LSOH/LSOH white

Latching

yes

Extender lead ( male to female )

Wiring configuration Live ( L1 ) Earth ( E ) Neutral ( N ) EM Live ( L2 )

Brown 1 Green & Yellow Blue Black

Brown Green / Yellow Blue Black

Live E ar th N eutr al Maintained Live

Length

4 core

3 core

0.5m

ELG41505

ELG431505

1m

ELG41510

ELG431510

2m

ELG41520

ELG431520

Connectors

3m

ELG41530

ELG431530

Male

166GST04

5

m

ELG41550

ELG431550

Female

166GBU04

7m

ELG41570

ELG431570

All cable lengths and configurations available.

Latching Cover (required) 1661ZELRH04

5 1


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Switching Modules

The Metway range of pluggable switching mod ules allows f or th e i n clusi on of swi tch i n g devices within the system. All manual switches have a corresponding module catering for 1way, 2way, intermediate and emergency key switching. The simple inclusion of presence detection is also catered for using the 4-pole or 6-pole PIR module for a standard or dimmable system. The Metway switching module range uses the ‘G’ type connector and is fully colour coded and mechanically polarised to prevent mismatching. Latching comes as standard.

5 2

The ‘G’ type range of connectors are designed for mains connection according to EN 61 984 (connecting and disconnecting under load) and used in installation systems when using the latching covers or locking slides (VDE 0628). Mouldings are halogen free, self extinguishing and low fuming.

Technical details Mouldings

P olyami d e 6/ 6

H ousi n g s

Polyamide 6. UL94-V0

Contact parts

brass, tinned

Continuous working temp

100 ° c

Short time temp

160 ° c

Current rating

16A/250v at 70 °c (to EN60320/EN61984)

Upper limit temp

110 °c (to EN 61984)

Protection class

IP20 IP40 when plugged in

Internal cable

1.50mm LSOH 6491b (BS 7211)

Latching

yes


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Switching Modules

1 Way Switch Module Part Number 1WSM04GST

2 Way Switch Module Part Number 2WSM04GST

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Switching Modules

Intermediate Switch Module Part Number INTSM04GST ( c/w 3m drop lead ) Intermediate extender lead

Key Switch Module Part Number KSM04GST ( c/w 3m drop lead ) KSM04

5 4


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Switching Modules

4 Pole PIR Module Part Number PIRM04GST ( for use with standard on/off detectors )

6 Pole PIR Module Part Number PIRM06GST ( for use with 0-10v, DSI + DALI dimmable detectors )

5 5


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Switching Modules

4 Pole Splitter Module Part Number SPM04GST

Luminaries

6 Pole Splitter Module Part Number FNSPM06G

5 6


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FNSBPIR-001 4 Pole Starter Box

Metway’s Starter Box range allows the combination of conventional wiring methods and a plug and play approach. A feed is hardwired into the Starter Box and the light fittings or load to b e con tr olled ar e th en con n ected usi n g th e d ai sy ch ai n method from one of the outputs. The versatility of the Starter Box allows for multiple plug in switch and presence detector options to suit any application.

• 16A rating

Metway’s starter box variant is now being used on several large school and academy projects with leading M&E contractors to facilitate the wiring and control of circulation areas and cellular offices with absence switching.

• Onsite training and technical support

• Variant suitable for DSI/DALI also available • Multiple switch and control input options • Ideal for use in areas with restricted space • Project configuration and CAD services

Microwave sensor example

PIR sensor example

5 7


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Athena Desk Power Athena series rails deliver a stylish low-profile solution providing connectivity in the workspace where it is easily accessible above the worktop. With a range of configurations available, comprising of power, USB charging data and/or AV. The Athena rail comprises of an anodised silver aluminium body with white or black end caps and outlets. All white and/or black combinations are also available, plus a range of bright anodised colours. The low-profile style is continued through, in the design and finish of desk clamps. • Fusing options of either 3A or 5A, via readily available BS 1362 “plug top” fuses • Corresponding stylish desk clamps with hand or tool fixings, plus self-adhesive pad options • Supplied pre-wired with a range of starter lead lengths, with plug/connector options of BS 13A, C Series and ‘G’ Type • Category 6 structured data cabling compliant

Part Number

Description

AR-MOD1

Athena module 1 2 socket desk power rail: 2 unswitched socket outlets, 2 metre starter lead with bs13a plug, anodised silver/white finish complete with two brackets

AR-MOD2

Athena module 2 2 socket 2 usb desk power: 2 unswitched socket outlets. Dual usb charger, 2 metre starter lead with bs13a plug, anodised silver/white finish complete with two brackets

AR-MOD3

Athena module 3 2 socket 2 data desk power rail 2 unswitched socket outlets, 2 25mm data tiles cat 6 utp unshuttered keystone outlets and 2 metre rj45/rj45 leads , 2 metre starter lead with bs13a plug

• Data cabling supplied pre-wired or simple retro fit options. • Options include protective devices, master switching and international socket outlets. • Can be customized to any length and potential; specification. • Applicable standards: – Socket outlets—BS5733 2010. C Series & ‘G’ Type C type connectors—IEC61535. Plug top – BS 1363. Fusing – BS 1362.

Arena Desk Power Arena Range In Desk Power units are available in socket only or Socket and USB fused @ 5A, providing table top desk power all within an industry standard 80mm diameter aperture. Additional features include above top/front installation and the capability to be installed in surface thickness of 10-40mm’s. Applications include workstations, hot-desks, clusters, booths, break out areas and soft seating. Starter lead fitted with C Series connector and a BS 13A fused plugs are required. (Order separately.) S tan d ar d colour i s wh i te Part Number

Description

MWSF505CWT

Arena socket outlet, fused @ 5A. Colour - White.

MWSF5U05CWT

Arena socket outlet, fused @ 5A. Dual USB charger 4.2A shared. Colour - White.

MWSF5U05C1A20WT

Arena socket outlet, fused @ 5A. Dual USB charger 4.2A shared. 1 x CAT6 UTP keystone outlet and a 2.0m RJ45 lead. Colour – White

MWSF5U05CAV1WT

Arena socket outlet, fused @ 5A, Dual USB charger 4.2A shared. 500mm starter lead f/w a C series connector . 1 x HDMI keystone outlet and a 2.0m 1.4 high speed lead. Colour - White.

MW55120WT

2000mm Starter lead f/w a BS 13A fused plug

MW55110WT

1000mm Starter lead f/w a BS 13A fused plug

5 8


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Alpha Desk Power Metway Alpha Series below-desk unit discretely incorporates power and data into any below desk recess. The modular housing allows clients to specify their requirements of power and data to suit their application. Suited to any recessed or below desk application, including; custom meeting tables, shared areas and individual workstations. The Alpha Range Socket only desk power units with a profile depth of just 32mm are available in two, four or six socket outlets each individually fused with 3A or 5A options. The Alpha Range Socket and Data Under Desk Power are available in two or four socket outlets each individually fused with 3A or 5A options with 2 CAT 6 UTP Data 2m. 45° angled provision tiles allow for convenient access to Data, whilst maintaining a low profile depth. Starter lead fitted with C Series connector and a BS 13A fused plugs are required. (Order separately.) Standard colour is white.

Part Number

Description

MWA1802WT

2 socket outlets each individually fused at 3A

MWA18025WT

2 socket outlets each individually fused at 5A

MWA1804WT

4 socket outlets each individually fused at 3A

MWA18045WT

4 socket outlets each individually fused at 5A

MWA1806WT

6 socket outlets each individually fused at 3A

MWA18022A20WT

2 socket outlets each individually fused at 3A plus 2 no. CAT 6 UTP data 2m

MWA180252A20WT

2 socket outlets each individually fused at 5A plus 2 no. CAT 6 UTP data 2m

MWA18042A20WT

4 socket outlets each individually fused at 3A plus 2 no. CAT 6 UTP data 2m

MWA180452A20WT

4 socket outlets each individually fused at 5A plus 2 no. CAT 6 UTP data 2m

MW55110WT

1m Starter lead fitted with C Series connector and a BS 13A fused plug

MW55110G

1m Starter lead fitted with C Series connector and a 3 pole male ‘G’ type flat connector

MW55120WT

2m Starter lead fitted with C Series connector and a BS 13A fused plug.

MW55120G

2m Starter lead fitted with C Series connector and a 3 pole male ‘G’ type flat connector

MW55130WT

3m Starter lead fitted with C Series connector and a BS 13A fused plug.

MW55130G

3m Starter lead fitted with C Series connector and a 3 pole male ‘G’ type flat connector

5 9


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Technical Information All Metway Wiring System products are manufactured and tested in accordance with Metway’s BS EN ISO 9001: 2008 accreditation. STANDARDS & APPROVALS Connectors The Metway range of 166 ‘G’ type connectors comply with current European standards such as VDE, Kema, Nemko etc and UL approvals. In addition the 166 ‘G’ type range also complies with: EN 60 320 (appliance couplers)

EN 61 535 (installation couplers)

EN 61984 (engaged & disengaged under load)

VDE 0628 (installation systems)

Superflex Special Control Cable 1 x 2 x 1.5 x + 4 x 1.50 Construction

1.50mm 1-pair

Conductor

stranded bare copper wire 30/0.25mm

Insulation

halogen free compound (HI 2) colours: white & orange diameter: 2.40mm +/- 0.10mm

Twisting

2-cores to a pair lay

CABLE SPECIFICATION

length:

max. 37mm

Multi-core XLPE/LSF/SWA/LSF power & control cable 600/1000v, in accordance with BS6724.

Wrapping

polyester tape

Conductors:

stranded Class 2 copper conductors

Construction

1.50mm 4-core

Insulation:

XLPE insulation type GP* to BS7655

Conductor

stranded bare copper wire 30/0.25mm

Core Identification:

numbered (multi-core)

Insulation

halogen free compound (HI 2)

Inner sheath:

LSF type LTS1 to BS7655 mild galvanised steel wires to BSEN10257-1

colours:

blue, brown, black & green/yellow

diameter:

2.40mm +/- 0.10mm

black LSF type LTS1 to BS7655

Main laying

1-pair, 4-cores & cotton fillers

to BSEN50266-2-2 & IEC60332-3-22 Cat C as a mi n i mum

Wrapping

fleece foil

Sheath

halogen free compound (type 2)

colours:

blue RAL 5015

Outer sheath: Flame retardant:

Temp Rating 90º C max conductor operating temp. Number of cores

Conductor area

Insulation thickness

Diameter under armour

Armours wire size

Nominal O/D

Approx. weight (kg/km)

Min. bending radius

4-c or e

2.5mm

0.7mm

10.4mm

0.9mm

15.0mm

470kg

9 0mm

19 -c or e

2.5mm

0.7mm

20mm

1.6mm

26.6mm

1530kg

160mm

27-c or e

2.5mm

0.7mm

23.9mm

1.6mm

30.7mm

1960kg

19 0mm

37-c or e

2.5mm

0.7mm

27.0mm

1.6mm

33.8mm

2370kg

210mm

diameter:

10.00mm +/- 0.30mm

Voltage

operating: 300 volts test: 2000 volts

Printing

LSOH control cable 1 x 2 x 1.5 + 4 x 1.5 IEC 332.3 Cat-C

TECHNICAL DETAILS Capacitance 86nF/KM

Resistance

12.9 Ohm

Rating

Inducting

0.62 Mh/KM

16A

Temperature rating

fixed Installation: -15º C to +70º C flexible application: -5º C to +70º C

Testing

CABLE SPECIFICATION Control & command cable HSLH/HSLCH 300/500v.

All Metway cable assemblies and manufactured products are checked for continuity, polarity, pull/torque tests and visual inspection prior to despatch.

Conductors

flexible strand of bare copper wire to: class 5 VDE0295, CEI20-29 & IEC60228

On site the following recommendations were compiled by a member of the ECA technical committee.

Insulation

inner cores – LSOH low smoke zero halogen compound outer sheath – LSOH low smoke zero halogen compound

Method Statement Electrical Testing of Wiring Systems (Lighting) Circuits Testing of an installation should be carried out as highlighted below and in accordance with the current edition of the IEE Wiring Regulations to BS7671.

3-core – Brown, Green/Yellow, Blue

Dead tests: (to be carried out before installation of Lighting Control Modules)

4-core – Brown, Green/Yellow, Blue, Black

1. Carry out visual inspection of the following:

Core identification

5-core – Brown, Green/Yellow, Blue, White, Red

· circuit terminations against marked up record drawings (kept on site) and MCB chart

6-core – Brown, Green/Yellow, Blue, Black, White, Red

· all pre-fabricated wiring systems components to ensure no damage during installation

Nominal conductor area

Nominal O/D

Rating Amps

3-c or e

1.0mm

6.90mm

15A

4-c or e

1.0mm

7.80mm

15A

5 -c or e

1.0mm

8.50mm

15A

3. Using 500v insulation resistance / continuity tester, prove each circuit identity from single cores on ‘home run’ cable at distribution board to connections at PDH position (the home run cable being the only site connection). Record test instrument serial number and calibration certificate

6-c or e

1.0mm

9.20mm

15A

4. Test continuity of protective conductors

3-c or e

1.5mm

7.40mm

18A

4-c or e

1.5mm

8.10mm

18A

5 -c or e

1.5mm

9.30mm

18A

6-c or e

1.5mm

10.10mm

18A

Combustion behaviour:

- no corrosive gases (low smoke emission) to: IEC60754-2/BS EN50267-2-2/BS6425 part - zero halogen to: IEC60754-1 / BS EN50267-2-1/ BS6425 part 1 (HCL hydrochloric acid emission <0.5%)

Fire behaviour:

- flame retardant to: self extinguishing IEC60332-1/ BS EN 50265-2-1 - fire resistance to: IEC60332-3-24C / BS EN50266-2-4

Temp Range:

-150C to +700 C (fixed installation)

Bend Radius:

- 4 x outer diameter

60

· distribution boards to check corrective protective devices are installed in accordance wi th th e f use ch ar t

Number of cores

2. Ensure no open ends of wiring system

5. Test insulation resistance 6. Test polarity by continuity method 7. Test earth electrode resistance, when using and earth electrode resistance tester Live Tests All tests to be co-ordinated by authorised person for LV switching on site 1. Ensure all information is completed on the test sheet prior to completing the last stage of the tests, e.g. cable size and length, MCB type & rating, etc2. Re check polarity 3. Carry out continuity test (R1) using the wandering lead method, indicating compliance by a tick in the relevant column 4. Test earth electrode resistance when using a loop impedance tester. Readings more than 2 ohm are to be recorded and investigated further 5. Mark distribution board live in accordance with standard live working policy 6. Carry out earth loop fault impedance on each luminaire circuit, at luminaire furthest from the distribution board on each corresponding protective device for the circuit. Record EFLI value, test instrument serial number and calibration date 7.Carry out RCD testing where installed, recording 5x setting along with instrument serial number and calibration date


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Technical Information Under no circumstances should any product be modified on site without written permission from Metway. Installation Guidelines Electrical Installations, whether pre-wired or conventional, fall within the scope of the electricity at work regulations 1989. This is a statutory act of Parliament which states that an electrical installation must be safe and gives brief requirements. The details of how to achieve this is given in BS 7671 of the IEE wiring regulations and is applicable to all buildings. The following guidelines are recommendations only and the installation of a pre-fabricated wiring system must be installed in accordance with the current version of the IEE Wiring Regulations BS 7671. General Guidelines All equipment should be inspected prior to installation to ensure that it has not been damaged in transit. It should also be checked against any installation drawings and bills of materials. Any products found to be damaged or faulty should be returned to Metway for replacement. Under no circumstances should any alteration be attempted unless written approval is obtained. It is good practice to site the Primary Distribution Hubs first and work the home run back to the distribution board. Coiling excess length of home run is not permitted and must be cut to the required length. Components can be fixed to soffits, floor slabs and building structure and should not rely upon a suspended ceiling for support. Manufacturers’ guidelines should be followed for maximum deflection of the cables between suspension points, which may vary according to the type and construction of the cable used. Upon completion, the installation must be tested as if it were a fixed installation in accordance with BS 7671. Installation Method Primary Distribution Hubs shall be securely fixed to the building fabric and sited so that they remain accessible for future testing/maintenance. Home runs must either be supported by a suitable tray/basket system or clipped directly to the building fabric. Recommended fixing centres 1.2m. Lighting control modules should be securely fixed to the building fabric or suspended on drop rods and sited so that they remain in an accessible area. All cabling must be suitably supported in order that no undue stress is placed upon the connection points. It is recommended that a fixing be placed within 150mm of the connection point and at 1.2m intervals. If cables are laid directly upon the suspended ceiling then the ceiling system should be checked to ensure that it is suitable to take the additional weight. (This method is not recommended). Excess lengths of cables should be avoided and correct lengths used wherever possible. Excess cable should be coiled in one large loop only and not to exceed minimum bending radius. Cable loops should not be hung over cable ladder/unistrut as this will act as a coil. Bunching of cables should be avoided and laid flat horizontal if greater than three cables. The joining of prefabricated leads is discouraged and correct lengths should be used to minimise connections and resistance. Tee modules should be fixed directly to the equipment they serve or mounted nearby and the cables supported to ensure there is no strain on the connection points. Any deviation from the original layout drawings should be approved and fully recorded. Any deviation from the original installation will be subject to review and re-testing. (ALL CONNECTIONS MUST BE FULLY ENGAGED OR PUSHED “HOME” AND LATCHED IF APPLICABLE) The following statement is taken from BS 61535: 2006 Annex B3 – Installation. • Ensure that the installation couplers are fully engaged and the retaining means are reliably locked after connecting installation plugs and installation sockets. • Ensure that the installation couplers are not under excessive strain. In case of doubt, fix the cable. • Ensure that the installation coupler is not dangerously compatible with other systems used at the site (with different installation coupler systems nor with domestic plug & socket outlet systems). • Statement if the installation coupler is not suitable for installation in readily accessible areas and statement if additional parts or precautions are necessary for use in readily accessible areas. • Notice that installation coupler systems are not replacements for national domestic plug & socket outlet systems.

Standards & Approvals The Metway range of ‘G’ Type Connectors comply with current European Standards and EU Regulations, such as VDE, Kema. Nemco and UL Approvals apply. In addition the ‘G’ Type connector range complies with the following: EN 60 320 (Appliance Coupler’s) EN 61 535 (Installation Coupler’s) EN 61 984 (Engaged & Disengaged Under Load) VDE 0628 (Installation Systems) Cable Specification Multicore Cable H05Z1Z1-F / H05Z1Z1-F 300/500V AC Test Voltage 2000v Rated Temperature 70c Short Circuit Temperature 160c Minimum bending radius 12xd HAR license No:CA01.00252 Bare or Tin Plated Copper. Class 5 Conductor complying with IEC 60228 Thermoplastic material TI6 type complying with EN50363-7 Thermoplastic material TM7 type complying withEN50363-8 Colour of inner cores complying with HD 308 S2 standard, assembly cable with or wi th out g r een - yellow g r oun d i n g con d uctor IMQ-HAR Halogen free multicore LSZH flexible cables, conforming to BS EN 50525-3-11 (318-B LSZH/H05Z1Z1-F) H05Z!Z!-F complies with class Eca of the new CPR regulation Declaration of Performance : DoP No.0003 Accordingly to Annex 111 of UE Regulation No.305/2011. Harmonised Standard : EN 50575:2014 + A1:2016 Notified Product Certification Body : No:0987 – LAPI Laboratorio Prevenzioi Incendi S.p.A Test Method CEI EN 60332-1-2:2006 Classification Method EN 13501-6:2014 UE Regulation No: 305/2011 IEC 60332-1-2 IEC 61034-2 IEC 60228 Bending Radius ≥ 9xD Halogen Free Cable Structure Class 5 flexible stranded conductor with electrolytic bare copper conforming to IEC 60228 standard Insulation with Halogen Free thermoplastic material T16 type complying with E N 5 0363- 7 Outer sheath with halogen free thermoplastic material type TM7 complying with E N 5 0363- 8 stan d ar d E N 5 0267 2- 2 E N 5 0267 2- 1 E N 608 8 4- 2 Cable Applications These low smoke emission cables (LSZH) are suggested for all applications where halogen free cable and, moreover, having low emission of smoke and corrosive gases when exposed to fire, is required. These cables are suitable for all applications that undergo to medium mechanical stress. These cables are approved to CPR Certification and suitable in the construction and fixed installations. CPR Class D – Halogen Free Flame Retardant 500v For accurate information relating to Cable Ratings, Volt Drop, Resistance and other wiring regulations Please refer to the Wiring Regulations BS7671 – Latest Edition.

(NOTE – use of installation couplers and testing (initial verification) should be carried out to the national wiring rules. This must be done by a skilled person.) Conductor Stranding (No x mm)

Electrical Resistance (Ω/ Km @20c)

Diameter on Insulation (+/0.1mm)

Radial Thickness of Insulation (mm)

Average Thickness of Jacket (mm)

Nominal outer Diameter (+/- 0.2mm)

3x 0.75mm

24 x 0.193

≥26.0 / 26.7

2.35

0.6

0.8

6.5

Disclaimer

3 x 1.0mm

32 x 0.193

≥19.5 / 20.0

2.45

0.6

0.8

6.9

1. Metway accepts no responsibility for scheme design (including lux levels,PIR/ luminaire spacings).

3 x 1.5mm

28 x 0.193

≥13.3 / 13.7

2.85

1.7

0.9

7.9

2. It is the responsibility of the electrical consultant/customer/installation contractor to ensure that the products and system supplied by Metway are fit for purpose and comply with the specification and installation wiring regulations.

3 x 2.5mm

48 x 0.250

≥7.98 / 8.21

3.60

0.8

1.1

10.0

4x 0.75mm

24 x 0.193

≥26.0 / 26.7

2.35

0.6

0.8

7.1

4 x 1.0mm

32 x 0.193

≥19.5 / 20.0

2.45

0.6

0.9

7.8

4 x 1.5mm

28 x 0.193

≥13.3 / 13.7

2.85

0.7

1.0

9.0

4 x 2.5mm

48 x 0.250

≥7.98 / 8.21

3.60

0.8

1.1

10.75

5x 0.75mm

24 x 0.193

≥26.0 / 26.7

2.35

0.6

0.9

8.1

5 x 1.0mm

32 x 0.193

≥19.5 /20.0

2.45

0.6

0.9

8.35

5 x 1.5mm

28 x 0.193

≥13.3 / 13.7

2.85

0.7

1.1

9.85

5 x 2.5mm

48 x 0.250

≥7.98 / 8.21

3.60

0.8

1.2

12.3

System Configuration Metway will assist with scheme configuration, product recommendations and a system to meet the supplied specification taking into consideration technical, commercial and electrical issues. Metway will liaise with the electrical consultant, installation contractor, lighting control specialist and luminaire manufacturer (if applicable/required) to ensure compatibility of products and system with the specification and that products arrive on site adapted/fitted with the required pre-fabricated components to ensure rapid onsite installation.

3. It is the responsibility of the electrical consultant/customer/installation contractor to ensure that cable sizing, volt drop, grouping, circuit protective devices, circuit lengths, loading & total calculated Zs comply with current wiring regulations and do not exceed permitted values. 4. Metway will take no responsibility for any product or system if a product has been altered, modified or adapted in any way or the installation of a product or system has not be installed or fitted in accordance with the Metway installation guidelines/method, manufacturer’s instructions or the current version of the IEE wiring regulations (BS7671) or installation couplers intended for permanent connection in fixed installations (BS 61535). 5. Metway will not accept responsibility for connections made between its connectors and other unapproved manufacturers connectors. For details of approved connectors contact Metway. All Metway Wiring Systems Products are Manufactured and tested in Accordance with Metway’s Accreditation to BS EN ISO 9001 : 2008

Conductor Size (mm2)

61


+44 (0) 1273 431 600 sales@metway.co.uk

Projects

BBC Studios Wood Lane Metway Wiring Systems, Leads

McClaren Production Centre

Wiring Systems MCC, Detectors, Leads

62


+44 (0) 1273 431 600 sales@metway.co.uk

Projects

The Shard

Wiring Systems, Leads

Nomura House

Wiring Systems, Leads

Next Bluewater

Wiring Systems, Leads

John Lewis HQ

Metway Wiring Systems & Presence Detection

63


+44 (0) 1273 431 600 sales@metway.co.uk

Projects

Pier 3, Gatwick

Metway wiring system

Rolls Royce Goodwood Factory Wiring Systems MCC, Detectors, Leads

64

Chiswick Park

Metway Wiring Systems


+44 (0) 1273 431 600 sales@metway.co.uk

Projects

Halley VI Brunt ice shelf Antarctic Metway Wiring Systems

Heller Building Redditch

Metway Connection Centre inc. Scene Setting

65


+44 (0) 1273 431 600 sales@metway.co.uk

Projects

Cavendish Square

Metway Wiring System and Lighting Control

Ravensbourne College Metway Wiring Systems

66

Brighton Police Station Metway Addressable System


+44 (0) 1273 431 600 sales@metway.co.uk

Projects

Project Utopia

Wiring Systems MCC, Detectors, Leads

Mulberry UTC

Wiring Systems & Lighting Controls

Eastbrook School

Metway Addressable System

67


+44 (0) 1273 431 600 sales@metway.co.uk

Projects

Flitwick Leisure Centre

Wiring Sytems MCC, Detectors, Leads

Asda George

Wiring Systems, Leads

68

Zig Zag Building, London Wiring Systems, Leads


+44 (0) 1273 431 600 sales@metway.co.uk

Projects

Meadow Hall Shopping Centre Sheffield Wiring Systems, Leads

Coutts

Metway Wiring Systems

Dominoes Distribution Centre, Warrington Metway Connection Centre

69


+44 (0) 1273 431 600 sales@metway.co.uk

Projects

Eastbury School

Metway Addressable System

Hove Town Hall

Metway Starter Box, Leads

70

Kings College Wimbledon

Wiring Systems, MCC, Detectors and Leads


+44 (0) 1273 431 600 sales@metway.co.uk

Notes

71


+44 (0) 1273 431 600 sales@metway.co.uk

Notes

72


Terms & Conditions CONDITIONS OF CONTRACT

No condition or stipulations, which are attached to the buyer’s form of order, and which are inconsistent with these terms or which add to or modify them in any way, shall have any effect, unless expressly accepted in writing by a Director of the Company at the time of acknowledgement of each separate order. In the absence of such acceptance, the buyer shall be deemed to have withdrawn or waived his conditions or stipulations and to contract solely on these terms.

PRICES AND VARIATION

1. All prices quoted or listed by the Company, are based on the prices of the company’s suppliers at the time of quotation listing. These are subject to adjustment prior to despatch to cover any increase in such prices, or in taxation or duty which might take place prior to delivery, such prices are exclusive of packing, carriage and VAT. 2. Where goods are to be imported, the Company reserves the right to vary the price quoted, to reflect the rate of exchange for the purchase of the relevant currency in pounds sterling.

SPECIAL QUOTATIONS

3. Every care is taken in checking goods In the event of shortage or damage, the buyer must notify the Company within 3 days of receipt of goods, the packages and the contents must be retained for carriers inspection where necessary.

PAYMENT

1. Payment is strictly 30 days Net, unless otherwise agreed in writing and signed by a director of the company. 2. If payment is not made in accordance with the agreed terms, the buyer shall be deemed to be in default of payment and the Company shall be entitled without prejudice to any other rights it may have to charge interest at the rate of 8% above the Bank of England base rate, from time to time in force, until the amount owing is paid in full. The Company reserves the right to charge the buyer for any legal costs involved in connection with the recovery of outstanding amounts due. 3. Failure to make due payment of deliveries, under these terms, or any other contract between the buyer and the Company, shall entitle the Company to delay, suspend, or cancel deliveries in whole or in part at its option, or withdraw account facilities.

Special quotations at variance from our current PRICE LISTS, and variances from these Terms and Conditions of Trading, shall only be valid if in writing and signed by an authorised official of the Company.

4. If account facilities are withdrawn, then all outstanding invoices will immediately fall due for payment, and a demand as such will be made at the time of withdrawal of these facilities

ORDERS

RETENTION OF TITLE

Orders should be in writing. Verbal orders will be accepted, but the customer will be responsible for any errors of description or quantity, or date of delivery in goods supplied there under.

CANCELLATION

1. After acceptance, orders shall not be subject to cancellation or alteration, except with the agreement of the Company in writing and signed by an authorised official.

1. The property and title to the goods shall remain with the Company, until such time as all sums owing for and in respect of the goods have been received from the buyer by the Company 2. Until such time, the buyer is required to store the goods in such a way, that they clearly remain the property of the Company.

RETURNS

3. Cancellation or alteration charges may be applicable, to cover the cost of our administration

We cannot accept the return of goods unless our prior consent has first been obtained, and the goods are returned to us in their original boxes or cartons, and in an unused condition. We reserve the right to make a 10% handling charge, min £40, which ever is the greater, to cover our administration costs, should this be necessary.

NEW ACCOUNTS

DRAWINGS/DATA

2. Cancellation of orders for goods specially made to customers specifications, cannot be accepted

In order to avoid delay, goods up to the value of £250, can be despatched upon receipt of a completed and signed METWAY credit application form. For orders which exceed this value, it will be necessary to ask for the difference on account. Credit applications are only accepted on the METWAY credit application forms which can be posted or faxed immediately upon request.

DELIVERY DATES / DELIVERY

While the Company will use its best endeavours to meet any stated delivery dates, time shall not be the essence of the contract and the Company shall not be liable for any loss or damage whatsoever, resulting directly or indirectly from late delivery. 1. All prices are ex works, and all or any costs of delivery will be charged to the buyer, unless otherwise stated under the terms of the contract, or at time of order. Goods will be consigned by post, or road transport, to an address in the United Kingdom, specified by the buyer in writing. 2. In the event of non-deliver, the buyer must notify the Company (i) in the case of non-delivery, within the United Kingdom, within 7 days of notification of despatch, or receipt of invoice, whichever is the earlier (ii) In the case of overseas non-delivery, within 14 days of notification of despatch, or receipt of invoice, whichever is the earlier. Otherwise, a claim cannot be made on the carriers for loss in transit, if we are not so advised, the consignee will be deemed to be responsible for the loss.

1. All specifications, drawings and particulars of weights, dimensions, capacity or other details are approximate only. Specific details can be confirmed on request. 2. We shall make every effort to ensure the accuracy of technical details relating to our goods but we accept no liability in contract or tort or under statute or otherwise for any damages or injury arising directly or indirectly from any error or omission in such technical details whether caused by our negligence or otherwise. 3. The Company reserves the right to amend and/or improve designs at any time without notice.

PERFORMANCE

1. We shall use our best endeavours to provide you with general advice about our goods. 2. The responsibility for ensuring that goods are sufficient and suitable for your requirements is your sole responsibility.

EXPORT

The foregoing conditions also apply to export orders. Our prices are ex works, packing & freight at extra cost. We shall be pleased to quote especially if substantial quantities are required. Payment terms are negotiable.

DISCLAIMER

Metway will not accept responsibility for connections made between its connectors and other unapproved manufacturers connectors. For details of approved connectors contact Metway.


Metway Electrical Industries Limited Barrie House, 18 North Street Portslade, East Sussex BN411DG sales@metway.co.uk technical@metway.co.uk www.metway.co.uk Sales Reception Accounts

+44 (0) 1273 43 1600 +44 (0) 1273 43 9266 +44 (0) 1273 43 1612


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