2018
“Starting on Dec. 1 of this year, we will destine more public investment to be used as seed money to incentivize private investment” Andrés Manuel López Obrador, President-elect
2018
The automotive industry remains a cornerstone for the Mexican economy, contributing 3.5 percent of national GDP and 20.2 percent of manufacturing GDP. Investment flows continue to arrive unabated and the country has strengthened its position as the world’s seventh-largest light-vehicle manufacturer and the third-largest light-vehicle exporter. However, changes in global demand and the threat of a redefined trade relationship with the US, its main commercial partner, have clouded the country’s prospects.
Domestically, two years of record-breaking sales and seven years of undisrupted growth are now showing signs of wear with results decelerating. Contracting sales in an already extremely competitive market have forced companies to come up with new strategies to retain their position in the market.
During these challenging times, Mexico Automotive Review provides insight into companies’ views regarding Mexico’s position as an automotive manufacturing destination. Throughout its 14 chapters, success stories are highlighted from companies that maintain strong growth despite market obstacles, while other players share their concerns regarding the main areas of improvement. 2018 is also a transition year for the federal government and in this edition, Mexico Automotive Review includes a special feature on Andrés Manuel López Obrador, his projected plans for the automotive industry in Mexico and the thoughts of key leaders at the dawn of a new political era.
ALL RIGHTS RESERVED Š Mexico Business Publications S.A. de C.V., 2018. This annual publication contains material protected under International, United States and Mexican Laws and international Treaties. Any unauthorized reprint or use of this material is prohibited. No part of this book may be reproduced or transmitted in any form or by any means, electronic or mechanical, including photocopying, recording, or by any information storage and retrieval system without express written permission from Mexico Business Publication S.A. de C.V. Mexico Automotive Review is a registered trademark.
The publisher has made all reasonable efforts to provide accurate information, and the information contained in this publication is derived from sources believed to be true and accurate. However, the information in this publication should not be considered to be complete or definitive, and may contain inaccuracies or typographical errors. The publisher accepts no responsibility regarding the accuracy of information and use of such information is at your own risk. The publisher will not be liable to any party for any direct, indirect, special or other consequential damages arising out of any use of information in this publication. The publisher provides no representations or warranties, express or implied, including any implied warranties of fitness for a particular purpose, merchantability or otherwise in relation to any information provided by the publisher in this publication.
ISBN: 978-0-9993108-9-2
TABLE OF CONTENTS
STATE OF THE INDUSTRY
2
PRODUCTION & INVESTMENT
3
MEXICO’S ENGINEERING DRIVE
4
UNITED STATES
5
GERMANY
6 7
Supplement
1
8
GLOBAL SUPPLY CHAIN
9
LOGISTICS, CONNECTION, INFRASTRUCTURE
10
FACTORY OF THE FUTURE
SALES CHANNELS & DOMESTIC GROWTH
12
AFTERMARKET OPPORTUNITIES
JAPAN
13
MOBILITY TRENDS & OTHER DISRUPTORS
ESTABLISHED LEADERS & NEW ARRIVALS
14
INTO THE FUTURE
THE NEXT SIX YEARS
11
GM San Luis Potosi
STATE OF THE INDUSTRY
1
A changing economic and political landscape brought uncertainty to the industry but at the same time created new opportunities to update Mexico’s position as a growing automotive sector participant. In the midst of the NAFTA renegotiation, the country is looking to establish its position as a key player in the North America region and create new opportunities for future investment in the automotive industry. Light-vehicle production and export figures have once again reached record numbers, although it is still unclear if Mexico will become the world’s sixthlargest light-vehicle manufacturer soon.
State of the Industry presents a complete overview of how the industry has evolved since the second half of 2017 through the first half of 2018. The effect of NAFTA negotiations on foreign investment is analyzed, as well as the country’s results in terms of production, exports and sales in the light-vehicle, heavy-vehicle and auto-parts segments. Key players from associations and the public sector present their view on the industry’s performance and their vision for Mexico’s development in the automotive sector.
5
7
CHAPTER 1: STATE OF THE INDUSTRY 8
THE YEAR ON REVIEW: With Change at its Doorstep, the Industry Will Evolve or Falter
11
VIEW FROM THE TOP: Ildefonso Guajardo, Minister of Economy
12
VIEW FROM THE TOP: Rogelio Garza, Deputy Minister of Industry and Commerce
14
VIEW FROM THE TOP: Eduardo Solís, AMIA
16
VIEW FROM THE TOP: Armando Cortés, ProMéxico
17
VIEW FROM THE TOP: Óscar Albin, INA
18
VIEW FROM THE TOP: Miguel Márquez Márquez, Governor of the State of Guanajuato
20
INSIGHT: Luis Rojas, COFOCE
21
VIEW FROM THE TOP: Rubén Reséndiz, JALTRADE
22
STATE SPOTLIGHT: Guanajuato, Crown Jewel of the Bajio
24
VIEW FROM THE TOP: Guillermo Prieto, AMDA
25
VIEW FROM THE TOP: Miguel Elizalde, ANPACT
26
VIEW FROM THE TOP: Guido Vildozo, IHS Markit
28
ROUNDTABLE: What Are Mexico’s Opportunities to Improve Its Global Positioning?
| THE YEAR ON REVIEW
WITH CHANGE AT ITS DOORSTEP, THE INDUSTRY WILL EVOLVE OR FALTER Mexico is entering a period that will impact both its position as a production powerhouse and its domestic market development. Industry leaders say this is a natural process but even so, the country must prepare to evolve if it is going to cater to a new market ruled by different demands and possibly new trade standards
8
The Mexican automotive industry enjoyed undisrupted
rising, as are gas prices and after years of continued
growth in light-vehicle production, exports and sales in
growth, the US market is also stabilizing. Guido Vildozo,
the domestic market from 2010 to 2016. However, 2017
Senior Manager, Americas Light Vehicle Sales Forecasting
was a breaking point. Starting in the second half of the
of IHS Markit, expects the US will end up at yearly sales
year, sales began declining, reaching a total of 1.53 million
of 16.5 million units in due course.
units. Compared to 2016, this represented a reduction of 4.6 percent. In Mexico Automotive Review 2017, Guillermo
“Mexico has the potential to reach yearly sales of 2
Prieto, Chairman of AMDA, said that the one plausible
million units but not in the short term,” says San Román.
scenario for the industry was to end the year with a 6
To understand this, two factors must be considered in
percent growth rate. The most pessimistic expectation
Mexico’s domestic development. First, in an effort to
was for sales to plunge 17 percent compared to 2016.
boost vehicle sales as much as possible, the financing
The 4.6 percent decrease fell in-between and it still
market implemented an aggressive strategy to spur
represented growth of 13.2 percent compared to 2015.
new-vehicle purchases. In 2010, only 49.8 percent of all light-vehicle sales were financed. By the end of 2017, that
In terms of production and exports, however, the country
number had risen to 71.1 percent.
continued to deliver stronger results, with a total of 3.93 million units manufactured and 3.25 million units
Although this is not a bad sign and it is in fact a key
exported by the end of the year. This represented an
factor in ensuring continued growth in the industry, banks
increase of 13.5 percent in production and 17.5 percent
achieved this by elongating financing plans to the point
in exports. Volumes are still expected to increment in the
where now clients can find loans of up to 72 months. “By
coming years as automakers such as Audi, Mercedes-
enabling this, companies are extending repurchase terms
Benz, INFINITI and Kia continue to ramp up their
and disrupting the sales cycle,” says San Román. “We are
operations while others such as BMW and Toyota bring
finally noticing the effects of this strategy; the market
new operations to the country. Nevertheless, changes in
cannot sustain such growth levels indefinitely and that
global demand are also expected to decelerate Mexico’s
is completely natural.”
rise as an automotive powerhouse. The second factor is the fallout from Mexico’s presidential
PERIOD OF STABILIZATION
elections. The market’s sales decline continued into 2018.
Until 2016, industry experts expected the market to reach
As of July 2018, the market had seen 14 straight months
the 2 million-unit mark in terms of domestic sales by 2020.
of negative results. Between January and July 2018, the
However, the downturn in sales has colored the picture
market sold 795,011 units, which compared to the 865,161
significantly, moving the 2 million mark further down
units from 2017 represents a contraction of 8.1 percent.
the line. Although not as exciting as growing at double-
Many industry participants attribute the negative results
digit rates year-on-year, industry leaders still see a strong
of the first half of 2018 partly to the elections on July 1.
market in Mexico and urge other players to not see this
Due to the uncertainty caused by the campaign of now
as a catastrophic turn of events. “Domestic sales are not
President-elect Andrés Manuel López Obrador, some
falling, they are just decelerating. Moreover, Mexico is not
customers put their purchases on hold until getting more
the only market going through this process,” says Gerardo
clarity regarding the future of the country.
San Román, Head of Latin America at JATO Dynamics. “Dealership visits have fallen in the past few months,” The US, Mexico’s main export market and the second-
Carlos López de Nava, Director General of Grupo Alden,
largest automotive market in the world, saw a 1.7 percent
said prior to the election. “To boost confidence among
contraction in its domestic sales by the end of 2017, going
potential buyers, some brands are offering their clients
from 17.55 million units in 2016 to 17.25 million units the
unemployment insurance to protect them for a few months
following year. Interest rates for vehicle financing are
should they lose their jobs because of the elections.”
Consumer confidence also was shaken during the first half
These moves are not the only concerns. Traditionally,
of 2018 and inflation rates were on an uphill climb since
Mexico has been a compact-car oriented production hub,
January 2017, reaching a peak in December 2017 of 6.77
which was fine as long as demand supported these units.
percent. However, the country’s economic situation has
But consumer preferences are changing and the world is
somewhat stabilized, returning inflation to 4.81 percent
becoming a light-truck intensive market. The US, Mexico’s
as of July 2018.
main export market, is now favoring larger models that are not normally produced in Mexico. The shift in
The market expects stronger results now that the election
environmental policies in the US after it abandoned
is over and some even suggest stronger results compared
the Paris Agreement and announced a revision of the
to 2017 due to the low numbers registered during the
emissions-standard goals applied by the Environmental
second half of that year. “The ideal scenario would be to
Protection Agency during President Barack Obama’s
stop further drops in demand and reach approximately
administration are contributing factors.
1.48 million by 2018 and an equilibrium point of 1.5 million units by the end of 2019,” says Guillermo Rosales, Director
“Mexico will have to compete against the rest of the
General of AMDA.
world to maintain its share in a relatively flat market,” says Vildozo. Its capability to do so, however, will depend on
A NEW MARKET REALITY
how willing companies are to shift their existing platforms
In terms of production, Mexico was expected to surpass
in Mexico. Some manufacturers, such as Honda and
the 5-million-unit mark once all new OEM investments
FCA, already manufacture larger models in the country.
arrived to the country and started production. This would
Toyota, on the other hand, shifted its production plans
take the country from its current position as the seventh-
for Guanajuato to produce Tacoma pickups instead of
largest light-vehicle producer to sixth, overtaking India.
the previously scheduled Corolla. But not all companies
However, Vildozo, expects the country will not move past
are responding in an equal fashion. “Ford, for example,
production of 4.1 million units due to the changes that
canceled its manufacturing investment in San Luis
some companies have made in their production plans.
Potosi because it saw there was no point in producing 400,000 passenger cars if the US would not take them,”
In December 2017, Ford announced that it would move
says Vildozo.
its production of Fusion out of Hermosillo, Sonora, to China by 2020, which according to Vildozo represents
It will take some time before the market stabilizes to its
approximately 400,000 units. Meanwhile, FCA disclosed
true levels but there are already signs of deceleration in
in January 2018 that its production of RAM would move
the manufacturing market. Between January and July
out of its plant in Saltillo, Coahuila, to Michigan after CEO
2018, production numbers reached 2.25 million units,
Sergio Marchionne said it was an error to move RAM
which were only 0.1 percent above the results from the
production to Mexico. The company will spend US$1
same period in 2017. Exports, however, remain strong with
billion on the move and Vildozo says that makes another
an increase of 8.1 percent between January and July 2018
200,000 units that will no longer be manufactured
compared to 2017, even without Nissan’s export numbers,
in Mexico.
which the company stopped reporting in April 2018.
LIGHT-VEHICLE PRODUCTION, EXPORTS AND SALES (million units) LIGHT-VEHICLE PRODUCTION, EXPORTS AND SALES (MILLIONS) 4 3.5 3 2.5 2 1.5 1 0.5 0
2010
Source: Production AMIA Source: AMIA
2011
Exports
2012
2013
Sales
2014
2015
2016
2017
1H18
Sales Exports Production
9
Q: IF NAFTA WERE CANCELED, WHAT
Q: IF NAFTA WERE NOT CANCELED BUT RULES
OPPORTUNITY WOULD MEXICO HAVE TO REMAIN FINAL ASSEMBLY VS AUTO PARTS PRODUCTION (THOUSANDS) A LEADING AUTOMOTIVE PRODUCTION HUB?*
OF ORIGIN CHANGED, IMPACT COULD THIS DISTRIBUTION OF THE WHAT REGIONAL SUSTAINABLE DEVELOPMENT FUND 2 INDUSTRY?* HAVE ON THE REGIONAL
49.7% Strong opportunity PARTICIPATION ON AUTOMOTIVE INDUSTRY IN 2015 40.6% Slight opportunity % OF 0.6% No opportunity answer 9.1% AutoNo parts
Negative impact 11% 42.4% Mazapil Slight opportunity 9% 18.2% Cananea No opportunity 7% 17% Nacozari de Garcia No answer 5% 22.4% Fresnillo
10
terminal production *Mexico Automotive Review 2018 interviewee survey
2% Sahuaripa 2% Morelos 2% Eduardo Neri 2% Aquila
4% Ocampo
2% Alamos
4% Caborca
1% Chinipas
DOORS CLOSE, WINDOWS OPEN
2% Sierra Mojada 47% other While NAFTA talks have been slow, Mexico has been very
Overall, 2017 and 2018 have been challenging years for
active in promoting free trade and expanding its opportunities
an industry that has been a cornerstone of Mexico’s
beyond North America. “Mexico has not been quick enough to
economic development. Companies maintain business
consider other destinations, such as Africa or Eastern Europe,
as usual but there is a lingering concern regarding
and to find ways to compete against manufacturing hubs like
what might happen with NAFTA once negotiations are
Morocco, Turkey, Romania, Poland and Hungary,” says Vildozo.
over. Talks were originally supposed to end before 2018
“Understanding how these countries export to other regions
and when that did not happen, they were supposed to
is critical for Mexico to be more competitive and to diversify
conclude before the presidential elections in Mexico to
its operations beyond NAFTA.”
Source: CGM, Ministry of Economy 1 With figures to March of 2015
avoid differences of opinions between the current and the future administrations.
The country appears to have gotten the message and is now keeping track of potential trade opportunities. Mexico
An agreement has not yet been reached, however, and
was the first to ratify the CPTPP, followed by Japan and
although there is optimism regarding a potential deal
Singapore. All three countries are urging the other eight
between Mexico and the US regarding rules of origin and
members to ratify the agreement and start opening barriers
salary policies, there is also discrepancy between what
for more opportunities in automotive and other industries.
the government is willing to compromise and what the
“CPTPP demonstrates the commitment of its members to
industry is demanding. Early in August 2018, negotiators
open markets and to establish greater economic integration
said conditions were favorable to finalize discussions
in the Asia-Pacific region,” says Yasushi Takase, Ambassador
before the end of the month and sources assured Mexico
of Japan in Mexico. “CPTPP will enhance trade and business
and the US were finally seeing eye to eye on some thorny
opportunities for the Mexican automotive industry and help
subjects. However, this was quickly dismissed by Fausto
bolster the region’s value chain.”
Cuevas, Director of AMIA, who said there was still no agreement between both countries. “Nothing has been
Mexico has also pushed to strengthen trade lanes with its
accepted and nothing has been confirmed,” he said during
Latin American neighbors, promoting further integration
a press conference regarding advances in the negotiation.
with the Pacific Alliance and Mercosur, the two main trade blocks in the region. The goal is to eliminate trade obstacles,
On a positive note, countries are still negotiating and there
bring more countries to these alliances and attract investment
is disposition from all three sides to reach an agreement
to all countries involved thus elevating the region’s overall
soon. Furthermore, after becoming president-elect, López
competitiveness. “Mexico is ready, willing and able to
Obrador appeased investors and the industry in general
compete in the global market. The country has been capable
when he showed willingness to keep the negotiations
of exporting to the US, which has been one of the most
moving forward and aligning to what the previous
competitive markets in the world along with Europe for
administration had put on the table.
more than 30 years,” says Vildozo.
VIEW FROM THE TOP |
SUCCESSFUL RESULTS, POSITIVE OUTLOOK ILDEFONSO GUAJARDO Minister of Economy
Q: As the Peña Nieto administration comes to an end, what
already set up shop in Mexico, there is still an opportunity to
message would you give to current and potential investors
attract investment from Tier 1 Asian enterprises. Furthermore,
in the Mexican automotive industry?
Mexico needs to grow its supplier base at the second and
A: In recent years, Mexico’s automotive industry has reached
third levels of the value chain, prioritizing providers of raw
record levels for light-vehicle production and exports.
materials and tooling components. It is necessary to develop
Between 2013 and 2017, production achieved growth of 36
the supply chain by type of process, boosting growth of all
percent and exports of 38 percent. In 2017, the automotive
kinds of suppliers, while promoting quality certifications and
industry, including light and heavy-vehicle production as
specialization among all players. Another strategic move to
well as auto parts, represented 3.5 percent of the national
strengthen and diversify the automotive supply chain would
GDP and 20.2 percent of the manufacturing GDP. Meanwhile,
be to reduce the existing gaps between the industry’s human
automotive exports amounted to 32.4 percent of total
capital requirements and what is offered by technical and
manufacturing exports and 28.9 percent of the total national
professional academic institutions.
exports, with an approximate value of US$118.2 billion. This allowed Mexico to become one of the main automotive hubs
Q: What conditions must be met for the automotive
in the global market in 2017, ranking seventh in terms of
industry to remain a pillar in Mexico’s economy?
production and third in exports.
A: For the industry to remain a pillar of the Mexican economy, global markets must remain open. In addition, the country
Our expectations for Mexico’s automotive industry remain
must strengthen the capabilities of its local industry, including
positive and our forecasts show that by 2020, light-vehicle
infrastructure development and human capital availability
production could reach 5 million units per year. Furthermore,
based on the profiles the industry demands. In order to
we expect the country will maintain a strong performance
do so, appropriate human capital development must be a
in auto part and component production. My message for
priority, especially to adjust their skills to meet Industry 4.0
investors would be to remain confident about the Mexican
productive trends. At the same time, innovation is essential
automotive sector. Investing in the national industry will
to escalate the industry toward higher value-added activities.
continue yielding positive results but it is imperative that both industry and investors adapt to the complex global
Q: How far along is Mexico in its journey toward being an
environment.
advanced manufacturing and engineering destination? A: R&D centers in Mexico are now specialized in research
Q: What are the main areas of opportunity that need to
and testing projects with global reach, virtual design, project
be addressed in Mexico to improve the local supply chain?
management, prototyping and emission analyses, as well as
A: Even though the automotive industry had an exemplary
design and engineering of automotive components, systems
performance during this administration, there are still areas
and subsystems. Promotion of these types of activities will
of opportunity to be addressed to increase the country’s
lead Mexico to a more relevant position as an automotive
competitiveness and strengthen Mexico’s position as one
design and production hub capable of catering to the latest
of the main investment destinations, especially with the
technological developments and adhering to the strictest
emerging trends in auto manufacturing.
environmental regulations.
The latest investments arriving to the country for vehicle assembly, including companies such as BMW, INFINITI,
Ildefonso Guajardo was appointed Minister of Economy on Dec.
Daimler, Kia and Toyota will increase demand expectations
1, 2012. Originally from Monterrey, Guajardo has also served as
on auto part production. Despite many of the largest auto
President of the Economic Commission and Coordinator of
part companies from North America and Europe having
Business Relations during Enrique Peña Nieto’s presidential bid
11
| VIEW FROM THE TOP
‘LIGHT’ STRATEGY EMPOWERS INDUSTRY ROGELIO GARZA Deputy Minister of Industry and Commerce
12
Q: How can Mexico grow its competitiveness in the
Q: What is the Ministry of Economy doing to incentivize
automotive industry under new trade conditions
the development of Mexican suppliers?
with the US?
A: Since large companies have the resources to grow
A: If NAFTA were canceled and we worked under WTO
and insert themselves into the production chain, our
regulations, a 2.5 percent tariff in car and auto part
main focus has been on SMEs. We launched the ProAuto
production would not impact us as long as we remain
program as a way to support companies to become
competitive. The only real impact would be on pickup
part of the automotive production chain. However, this
truck production, which would have a tariff of 25 percent.
administration implemented a “precise-shot” strategy
Furthermore, if stricter rules of origin led to tariffs
to give priority to companies that focused on areas of
higher than 3 percent thus threatening competitiveness,
opportunity for the country. We no longer hold massive
companies would only have to choose to operate under
events hoping to find one or two suppliers to develop.
WTO standards to maintain solid operations.
Instead, we go directly to OEMs and large Tier 1 suppliers and ask them to identify potential local suppliers. With
Mexico’s participation in the industry will be founded
this list of candidates, we pinpoint what companies need
on competitiveness. Our priorities should focus on
to improve to become part of the production chain,
market diversification and investing in the areas that are
whether it is certifications, equipment or production
important to OEMs and suppliers in the country. Under
volume, and we work with Bancomext or CONACYT to
this administration, Mexico has worked on implementing
support them. We have already approached FCA, GM,
a “light” industrial policy where the government only
Bosch and Continental with this strategy and suppliers
intervenes in matters when the market demands it. Our
know they will get a contract once they finish with their
focus has been on four pillars: generating world-class
improvement process.
talent, promoting innovation, supporting supply chain development and creating synergies between clusters.
Q: What opportunity does the government see in China to
Companies arriving to Mexico know the exporting
become a strong commercial ally in the automotive sector?
opportunities they have thanks to Mexico’s free-trade
A: We are open to investment from any country. Some
network and with the newly signed CPTPP, the country
Chinese OEMs, as well as lighting and brake suppliers, have
has access to 11 new markets that open the door to Asia.
already established in the country. Their first priority is to
However, we must ensure that investors find the right
target the domestic market but they are also using Mexico
human capital, a strong supplier network and a solid
as a stepping stone to reach Latin America. We see China
logistics infrastructure to move their products. The lack
as an important trade ally, although we are aware that a
of any of these three factors could endanger Mexico’s
new NAFTA agreement would give preference to North
competitiveness, which is why clusters are so important
American production. Still, we must not close ourselves
to ensure supplier availability and talent development.
to regional production at the expense of companies’ competitiveness.
BMW, Mercedes-Benz, Toyota and several other OEMs have brought their operations to Mexico because they
We have already organized some trade missions to China
have found strong development opportunities. But, we
and we have a trade committee led by a businessman from
must keep growing our capabilities for this investment
Mexico and one from China. The committee works with
to continue. The industry expects production of 5 million
ProMéxico to promote product exchange.
light vehicles by 2020 and exports of more than 3.8 million, so we will need ports capable of supporting this flow of
Q: What has been the biggest success of the current
products in and out of the country.
administration regarding the automotive industry?
A: Our biggest success has been defining the areas where we
projects when the company has its design operations in
need to invest thus attracting more investment to the country.
Mexico rather than just component production.
Mexico received significant investment in the automotive sector in past years but during this administration, many
Q: How is the Ministry of Economy supporting providers
companies arrived to the country knowing they would find
in the shift toward electrification?
the right conditions to grow their investment. Our “light”
A: As a country, we are fully committed to the Paris
industrial policy has been key to helping the industry without
Agreement and our strategy to reduce polluting emissions.
interfering in matters where we should not participate. We
This involves not only manufacturing operations but also
have built strong relationships with academic institutions
carbon emissions from the national vehicle park. The future is
to develop capable talent, we have spurred innovation
electric for the automotive sector and within our “precision-
and fostered an environment for R&D and engineering
shot” strategy, we have opened a specific division for
capabilities and we have laid the foundations for strong
suppliers wanting to participate in the electrification trend.
collaboration between companies, thus leading to successful
Soon, Mexico will start manufacturing electric light-vehicle
clusters in the north and in the Bajio region.
models and that will force us to move ahead with supplier development strategies for these types of components.
Q: How important are technology implementation and Industry 4.0 trends for the Ministry of Economy?
Electrification will bring new business opportunities
A: If we do not develop the right talent to address these
as demand for these vehicles grows and we must take
trends, supported by a strong network of R&D centers,
advantage of our position as manufacturers to make the
eventually companies will find Mexico unsuitable for further
best of this new trend. As a government, we must be agile
investment. Technology is crucial for the national industry to
enough to support this transformation and integrate more
keep evolving. We are pushing for the creation of a national
suppliers to the production chain.
artificial intelligence center to support not only automotive but all manufacturing sectors in the implementation of
Q: What would you like to achieve before the end of the
Big Data, robotics and all other trends involved in the
current administration?
Industry 4.0 concept. The future of the industry is based on
A: We want to consolidate our “light” industrial policy so the
artificial intelligence; it is the only way for cars to become
next administration understands very clearly why we chose
autonomous and capable of interacting with other elements
it and why the ministry should continue implementing it.
in a Smart City platform.
There might be small variations but the strategy’s goals and priorities should remain unchanged. At the same time,
We are also trying to develop a national cybersecurity
we have specific agendas for each sector with technical
center to handle all digital transactions, monetary or
specifications regarding short-term, mid-term and long-
otherwise, for all industries. As the market moves toward
term plans. We are updating all of them so the new
digitalization, it becomes essential to have something like
government understands the strengths and weaknesses
this to protect our knowledge and investments.
in each industry and how upcoming projects will impact their development. The ministry only acts as an enabler of
Q: How much did the government advance toward its goal
public policies and the new administration must understand
of incrementing R&D expenditure to 1 percent of GDP?
that investors are the ones who know what is best for the
A: We are currently at 0.9 percent, which is certainly not
industry and its growth.
in line with what we are trying to achieve as an industrial country. We started our participation in the industry as a
The new government should be aware that our trade
low-cost manufacturer and gradually advanced to high-
openness and our focus on generating world-class
value operations. The next step for the country is to attract
talent, promoting innovation, supporting supply chain
new investment focused on design, R&D and engineering,
development and creating synergies between clusters have
moving to the top tier of the manufacturing chain. Our goal
been the main attraction for foreign investment. Similarly,
is to design more cars and more auto parts locally and have
the country should keep investing and be aware of the
more prototyping and testing centers but to do that, we
impact that Industry 4.0 trends will have in the evolution
need to invest in our talent and in supporting companies
of the industry.
to engage in R&D activities. We cannot neglect traditional manufacturing activities
Rogelio Garza is the Deputy Minister of Industry and Commerce
since they are a solid source of employment. However, we
at the Ministry of Economy. Previously, he was Deputy Director
can gradually evolve to participate in higher-value and high-
General of International Trade Negotiations and Subdirector of
tech production. Moreover, it is far easier to retain foreign
Negotiations in the Automotive and Electronics Sectors
13
| VIEW FROM THE TOP
INTERESTING TIMES AHEAD EDUARDO SOLÍS Executive President of AMIA
14
Q: What is Mexico’s best opportunity to take advantage
The Mexican industry must advance its position in the
of the new conditions established by a NAFTA 2.0?
value chain. We must also bet on local engineering by
A: This treaty looks to modernize trade rules in North
investing more in R&D activities. Today, we are the industry
America. Considering that the automotive industry is the
that demands the most resources from CONACYT.
main success story stemming from the original NAFTA, our hope is that the new agreement maintains conditions to
Q: What would you say to investors to assure them about
ensure growth and progress in all three countries. There
Mexico’s position in the global automotive industry?
is a good opportunity to reach an agreement. However,
A: Mexico is ranked fourth in light-vehicle exports and we
the aspirations put on the negotiating table by the US
are tied with South Korea in sixth place in light-vehicle
government push us away from reaching a consensus that
production. The country has demonstrated its capabilities
could ensure Mexico’s ongoing success.
as a competitive automotive hub and now our goal is to define the best way to face the current trade challenges
Q: What has been the main achievement of the current
including the possibility of new tariffs that could be
federal administration regarding investment attraction?
implemented by the US on vehicle imports, similar
A: A key element was establishing the right conditions to
to those the country slapped on steel and aluminum
do business in our sector. Investment in the automotive
following Section 232 investigations on national security.
industry demands long-term certainty and the structural
These are interesting times and particularly now, many
reforms implemented by this administration have been
changes are coming. Whatever we can tell investors
crucial in ensuring this. The government has also been
today could change in the following months and they
successful in maintaining a stable economic environment,
must be aware of that. Nevertheless, we are optimistic
with sustained macroeconomics and a relatively stable
about the future.
exchange rate. Q: What diversification opportunities will the CPTPP Promoting access to international markets has also been
agreement create for the Mexican industry?
a success of this administration, along with constructing
A: We must recognize the real opportunities that this
a strong supplier base and boosting the development of
agreement will create for the automotive sector. Our
a capable world-class labor force.
biggest commercial relationship with the existing CPTPP members is with Canada and Japan at the moment and
Q: What should the industry prioritize to ensure
we already have a pre-existing agreement with the
continued growth?
latter. Australia or Malaysia could present interesting
A: One priority should be to strengthen the domestic
opportunities but we are talking about countries with
market. We need a healthy domestic market to keep
markets of between 1 million or 1.5 million units where
boosting the industry and so far, 2018 has seen a
we have no presence. Whatever sales we can generate
deceleration in sales of almost 10 percent. Just like Chile
will not solve our dependence on the US market. It is
and Argentina, what we need is to sell 20 new vehicles per
interesting to open new markets but these will not be
1,000 inhabitants and today, that rate is at 13 vehicles per
substantial, at least in vehicle production.
1,000 inhabitants. Controlling used-vehicle imports from the US is also critical because it has been one of the main
Q: What will be the impact on the national industry
contributors for domestic sales growth. Even though this
considering changes in preference toward SUVs and
has not been an excellent year, for the past three years
crossover models?
domestic sales have thrived thanks to strict controls at
A: Mexico will be flexible enough to face changes
the border and a strong financing strategy.
in international demand. If the market wants us to
manufacture hybrids, medium-sized cars or SUVs, we will
Therefore, to strengthen the local supply chain and grow
be there. Demand is changing and we will not cling to our
our competitiveness as an automotive hub, we must
production model if there is no market for it. Otherwise,
promote investment from Tier 2 companies and support
we will face the same fate as Kodak. We are quite flexible
growth of local family-owned companies and SMEs.
regarding future changes in demand. Q: What are your overall expectations for production Q: Today, how attractive is it for companies to bring
and export results?
production of electric and hybrid units to Mexico?
A: It is difficult to make a forecast given the complicated
A: That is for companies to decide but today, there are
global scenario we are facing. As of June 2018, US
companies finalizing their production plans for Mexico
President Donald Trump was still threatening to close the
and they are also considering production of electric
border and slap tariffs on vehicle imports from Canada
and hybrid units. All production sites from a company
and Mexico. We are on the brink of a pointless trade war
compete to integrate new models and I hope Mexico is a
that clouds whatever prediction we might make.
strong contender for new technology production. If no Section 232 measure is implemented, we still see a The country is ready to participate in this process and its
possibility to reach production of 5 million light vehicles
supply chain is flexible enough to cater to new market
by 2020 and exports of over 4 million units. So far, we
needs. Companies must learn to adapt to the changes
are producing over 4.1 million vehicles yearly, both light
introduced by new technologies, so axle and other
and heavy, and exporting over 3.3 million.
transmission component manufacturers will have to find ways to participate in a new industry. The challenge
Q: Regarding domestic sales, how sustainable it is
for Mexico will be to get ready to supply essential
to maintain an aggressive financing strategy with
components for electric-vehicle production. Today, no
elongating terms?
company in North America manufactures batteries for
A: Financing must remain a pillar for the industry, mainly
automotive use. The current providers are focused on
in the number of units that are financed out of total sales.
lead-acid products and have not made the switch in
Leasing also presents an opportunity for the domestic
North America to the lithium-ion batteries used in these
market, considering that this product represents only
vehicles.
10 percent of the total financing solutions offered. So far, we have not reached a 70 percent rate of financing,
There is an excellent opportunity to grow our participation
considering we have oscillated between 65 and 68
in the industry, not only with electric vehicles but also
percent. The rate has undoubtedly increased, considering
with self-driving technology. All control units, radar and
that years ago we were at 50 percent but our goal is
LiDAR sensors are imported from Asia, so there is still a
to reach an 85 percent level, which is the international
gap to fill not only in Mexico but in North America.
benchmark.
Q: What role will local design and engineering centers
There is a clear growth opportunity but regulations must
play in the development of the national industry?
also change to offer more certainty to credit institutions
A: These centers will participate as technology developers
in countries like Mexico and ensure recovery.
that will shift the industry toward the most advanced technology and as tropicalization agents for vehicle
Q: How ready is the Mexican market to ditch its stigma
components. Engineering is crucial to the successful
regarding Chinese vehicles?
introduction of a new vehicle in Mexico and in Latin
A: The world has changed and good and bad vehicles
America in general, where environmental and physical
come from many countries. Mexico has built a reputation
conditions are different than in other parts of the world.
as a quality automotive manufacturer and now China will have to make that same effort. It is the same process
Q: How can Mexico bolster its local supply-chain and grow
that Korean companies followed when they arrived to
its global production presence?
the country. They had to build a reputation but they have
A: Mexico has a strong and capable Tier 1 supplier
succeeded.
network, with practically 95 percent of all companies in the world already present in the country. However, at a Tier 2 level, 85 percent of the needs of Tier 1 suppliers
The Mexican Association for the Automotive Industry
can only be met through imports. Machining, forging,
(AMIA) is a civil association formed in 1951 with the goal
foundry, plastic injection, stamping, molds and tooling
of representing the interests of vehicle manufacturers
are among the gaps that the national industry must fill.
established in Mexico
15
| VIEW FROM THE TOP
EVOLVING TO PARTICIPATE IN A TECH-DRIVEN INDUSTRY ARMANDO CORTÉS Executive Director for Industrial Development at ProMéxico
16
Q: How can Mexican companies increase their participation
Q: How likely are Mexican companies to adopt automation
in foreign markets and boost exports of Mexican-designed
and other Manufacturing 4.0 technologies?
technology?
A: Mexico has the capacity to be highly successful in
A: Mexico’s domestic market is highly dynamic. Automotive
Manufacturing 4.0 and companies are open to these
OEMs and several key aerospace and electronics companies
technologies. The organizations that fail to implement
already have a good demand base that will enable local
these processes into their production operations will be
companies to insert themselves into those value chains.
out of the market in the medium term. The only way to
SMEs are usually integrated into value chains as Tier
remain competitive in the automotive industry is through
3 suppliers and the market offers them new business
innovation. We boost technological innovation through the
opportunities. Globally-renowned Mexican companies, such
expos and missions that we organize for Mexican players
as Nemak, Rassini, TREMEC and Grupo Quimmco, export
so they can learn what is being done in Germany, Japan
technology and advanced-manufacturing components.
or the US and incorporate those best practices into their
For instance, TREMEC recently opened an engineering
productive processes.
center in Belgium where it plans to focus on transmission components. Additionally, Mexico was invited as a guest
Q: How do you expect the vehicle-electrification trend to
country to the 2018 Hannover Messe fair that focused on
impact Mexico’s automotive industry?
industrial automation and Manufacturing 4.0. These trends
A: EVs are a disruptive change that has not yet attracted
are being increasingly adopted by Mexican players and
strong support in Mexico. There are several companies
ProMéxico wants to showcase that to the world.
making advances in that segment, though. For instance, Nemak and Rassini have created their own EV-focused
Q: How has the NAFTA modernization process affected
divisions and several Mexican companies already supply
ProMéxico’s strategy to attract FDI?
for Tesla. ProMéxico wants this trend to further permeate
A: The industrial structure of Mexico has not been modified
Mexico’s industrial structure so that it translates its focus
because of the NAFTA renegotiation. As a matter of fact, the
from metal-mechanic components to electronic-digital
country reached record automotive exports and production in
components. By 2025, I expect Mexico to be a leader in
2017. This means value chains continue working and ProMéxico
the development of components for EVs. China and the
is trying to diversify the country’s portfolio of investment to
US are the main powerhouses in the production of EVs
reduce the country’s dependence on North America. We have
and Mexico is in the process of finding its value niche. This
pushed more strongly for diversification of both FDI sources
will continue consolidating the country’s position as a key
and destination markets. ProMéxico visits many countries to
player in the global automotive industry.
attract investment into the automotive, aerospace and other technology-oriented industries. The opportunities that Mexico
Q: How ready is Mexico to participate as a technology-
offers for advanced-manufacturing are far greater than the
developer rather than as a manufacturer in the global
impact from changing political conditions. Mexico is a great
automotive industry?
country because of its strong advanced-manufacturing base
A: Mexico has everything it needs to be successful in this
and competitive human capital.
area. Mexico’s human capital is well-trained, specialized and young, which is fundamental for technological innovation. Additionally, the country is positioned as an advanced-
ProMéxico is a branch of the Mexican government that coordinates
manufacturing country. Although there is still more to be
the country’s participation in the international economy. Its main
done, Mexico has increasingly well-trained engineers, better
objectives are promoting the attraction of FDI and supporting
information and best practices and these advantages will
the internationalization of Mexican companies
eventually make the country highly successful in this area.
VIEW FROM THE TOP |
LEVELING THE FIELD FOR QUALITY SPARE PARTS ÓSCAR ALBIN Executive President of INA
Q: What is INA’s role in making sure quality components
Q: How might the downturn in sales of new vehicles that
have an even playing field to compete against cheap, low-
started in 2H17 impact the Mexican aftermarket?
quality imports?
A: Changes in light-vehicle sales normally impact the
A: Considering the country is more price sensitive than the US
aftermarket after three years. During their first three years of
or Canada, many users prefer to keep their vehicles, trucks and
use, vehicles demand simple maintenance such as change of
buses on the road by using low-quality parts even if it is only
oil and regular components such as filters and perhaps brake
for short periods and puts the vehicle at high risk of breaking
pads. Repairs also generally take place in dealerships that use
down. INA is pushing for quality norms in Mexico that regulate
original equipment parts. After this and when vehicles lose
the entrance of cheap, low-quality products into the Mexican
their warranty, users start taking their vehicles to independent
aftermarket. As an association that represents Mexico’s auto
shops and use components from independent brands. At the
parts companies, INA works with the Ministry of Economy’s
moment, the vehicles going through this transition are those
General Directorate of Norms to develop these standards.
that were sold in 2015, which was a good year in terms of sales and thus will generate large revenues for the aftermarket.
Several norms to regulate vehicle security standards and
Since 2016 was a record year with sales of 1.6 million units,
emissions have already been introduced. Norms on brake
2019 will also be a great year for independent brands and
pad quality are in place and we are working on a new norm
workshops in the Mexican aftermarket.
for vehicle dampers. These norms will ensure imported auto parts meet basic standards and will act as a nontariff barrier
Q: How important is the development of e-commerce for
against the sale of low-quality spare parts. We cannot produce
the Mexican aftermarket?
norms for every component family in the Mexican aftermarket,
A: For a domestic market with sales of approximately 1.5 million
so our main focus is on critical parts that impact passenger
vehicles per year, Mexico has a huge variety of brands, models
and pedestrian safety.
and vehicle versions. Knowing what spare part is necessary for each vehicle plays a key role in the aftersales market and
Q: What aftermarket segments and components have the
access to digital catalogues is essential for consumers.
most pressing regulatory needs? A: INA works toward the development of regulations that focus
Q: What do Mexican auto parts manufacturers need to do
on important products for the aftermarket. In collaboration
to supply more cost-competitive components to OEMs?
with the Ministry of Economy, we have developed voluntary
A: There is no such thing as a bad automotive supplier since
technical norms or NMXs on filters and brakes that we expect
companies without the necessary standards rarely survive for
will soon become an official and compulsory norm or NOM.
more than two years. Good Mexican auto parts companies
The next norms will focus on dampers and tie rod ends and
wanting to become excellent suppliers need to make constant
eventually vehicle lighting systems.
reinvestments. All players must remain updated in areas of quality and cost, which means they cannot allow themselves
Q: How can stricter emission regulations in Mexico impact
not to invest in new equipment. Any company wanting to
the local aftermarket?
remain afloat needs to deliver enhanced productivity at
A: These norms have a positive effect because vehicles
lower costs.
will have to be thoroughly repaired in a timely manner to be allowed on the road. Using the wrong spark plug or a bad catalytic converter will prevent these vehicles
The National Auto Parts Industry (INA) is an association that
from passing inspections. This process will boost sales of
represents auto parts manufacturers. It promotes the growth and
ignition, exhaust and injection system components in the
development of its member-companies in the original equipment
Mexican aftermarket.
and aftermarket segments
17
| VIEW FROM THE TOP
DRIVING SIX YEARS OF AUTOMOTIVE GROWTH MIGUEL MÁRQUEZ MÁRQUEZ Governor of the State of Guanajuato
18
Q: What would you consider the highlights of your
opportunities. We are taking the industry to the employee,
administration regarding new investment?
instead of trying to take the employee to the industry.
A: During this administration, we have consolidated Guanajuato as the biggest automotive cluster in Latin
Q: How is Guanajuato helping SMEs to adopt digitalization
America. We have assembly plants belonging to OEMs
and technology into their processes?
such as Mazda, Honda and GM, as well as component
A: In 2017, Guanajuato was the first state in the world to
manufacturing facilities from others such as Ford and
declare a year focused on innovation. We collaborated with
Volkswagen. Toyota will shortly finalize the construction
UNESCO to diagnose how the state was doing regarding
of its new venture in the country. By 2020, we expect
technology and what we want to achieve by 2040. This
Guanajuato will be the main vehicle producer in Mexico
initiative went beyond the industry and included cultural,
and Latin America.
sports, agricultural and other elements that could help Guanajuato reach the concept of Industry and Company
In terms of foreign direct investment, we had projected
4.0. We also organized the Innovation Forum, which was
a total of US$5 billion by the end of the administration
one of the most important technology events in Latin
but we will close our six-year period with almost US$13
America, and we established the basis for this to be an
billion in new projects. Consequently, we have had a great
annual event in Guanajuato.
impact on the state’s unemployment rate, driving it down to 3.5 percent, which is barely above the national average
We want the state to be committed to the idea of Industry
of 3.1 percent. Guanajuato has recently been among the
4.0. Today, we have eight innovation parks, supported by
main states regarding job creation and by the end of
a strong network of universities and research institutions.
the administration, we will have generated 300,000 new
Moreover, Guanajuato is third for patent registrations
positions. Only in 2017, 62,000 new jobs were created,
nationally according to the Mexican Institute of Industrial
leading to an average of 50,000 new positions per year.
Property and first in GDP generation due to patent registrations according to UNESCO. We went from zero
Q: How have you helped Guanajuato become a pinnacle
innovation in the state to leading our nation’s committee
of the automotive industry in Mexico?
to the World Educational Robot Contest with nine students
A: Human capital has been key for the development of
from Guanajuato out of the 15 that traveled to Shanghai
Guanajuato. We are now the leading state in terms of
to compete.
training and in the opening of academic slots due to the industry’s talent demand. At the same time, educational
Q: How are you ensuring continuity in Guanajuato’s
institutions are gradually adapting their programs based
investment promotion strategies?
on what companies require and our offering of robotics,
A: Investment promotion is not only dependent on state
nanotechnology, aeronautics and pharma engineers has
policies and all investment projects are approved by a
increased considerably.
citizen’s council. That being said, Guanajuato offers legal certainty above anything else. According to the National
We have also worked extensively to ensure new investments
Institute for the Consumer, we are among the Top 3 states
have strong support. We wanted to close the administration
for contract fulfillment. As a result, companies know that
with seven new industrial parks and the end result was 27
whatever contracts they sign with this administration
and an additional offering of 2,000ha of available space.
will stand once the new government arrives. We also
We are growing beyond the traditional industrial corridor,
offer certainty based on the development plan we have
offering companies new areas in the north and south of the
structured for 2040, which helps investors understand
state where there is more available talent looking for job
where the country will be in the next couple of decades.
19
Guanajuato Puerto Interior / Silao, Guanajuato
Lastly, according to INEGI’s last census, Guanajuato appears
number. We need to diversify our operations but not
to be the region with least corruption in the country thus
compromise the good relationship we have with our North
providing transparency in every process a company must
American neighbors.
follow with the government. Q: Considering Guanajuato’s 2040 vision, what should be We expect all these factors will offer certainty for
the state’s priorities to maintain the growth momentum?
investment to continue arriving to Guanajuato after we
A: Creating and maintaining trust of new investors should
leave office. We have 100 pending projects to bring new
be a priority. Our administration was built on trust and
investment to the state, 70 percent of them oriented to the
delivering on our promises regardless of the contracts we
automotive industry.
might sign. Especially in an uncertain environment, the best thing we can offer companies is confidence regarding their
Q: Considering the current renegotiation of NAFTA, what
investment no matter what. Furthermore, we must consider
is Guanajuato’s position regarding international trade?
ourselves as account managers, which means that we
A: We are actively participating in the discussions regarding
must follow up on any relationship we establish with new
NAFTA, not only related to the automotive sector but
investors. We are allies and partners throughout the lifetime
also to the textile and agricultural segments. Automotive,
of their investment and not just while the plant is being built.
however, is the hottest topic so far, mainly because of the discussion on rules of origin. We think reality will prevail; the
Education must also be a priority to ensure growth. The
market is not something we can control and it must follow
state must continue supporting academic institutions
supply and demand laws, as well as the best conditions
and incentivizing the establishment of dual-education
regarding cost. We must find a solution that satisfies every
programs. At the same time, we must not lose our logistics
party and we are firm believers that if Mexico wins, the US
competitiveness. By the end of the year, we will deliver the
and Canada also move forward.
Celaya railway bypass and in our 2040 plan we foresee the construction of another bypass in Irapuato. Similarly,
We are confident that the government will reach an
Guanajuato must focus its efforts on the development of
agreement soon and that certainty will return to the
an integrated mobility strategy that includes a passenger
market. Nevertheless, we are prepared for a scenario with
train for people that travel from one city to another on a
or without NAFTA. We know that if NAFTA is canceled there
daily basis. We also met with Hyperloop One in Los Angeles
would be an impact on our operations but it would also
to learn about their project to build a hyperloop train that
open an opportunity to further diversify those operations.
would go from Mexico to Queretaro, Leon and Guadalajara.
The CPTPP, for example, opens new possibilities for our
We will pass that information to the new administration.
products to be exported to Asia and South America. Right now, Guanajuato exports to over 125 countries representing US$22 billion per year when 20 years ago we only exported
Miguel Márquez Márquez is a Mexican politician affiliated
to three countries production worth US$200 million. If we
with the PAN party. He has been Governor of Guanajuato
consider this administration alone, we started 2012 with
since 2012. Previously, Márquez was mayor of the Purisima del
US$11 billion yearly in exports and we have doubled that
Rincon municipality
| INSIGHT
HEDGING EXPORTS THROUGH IMPROVED COMPETITIVENESS LUIS ROJAS Director General of the Guanajuato Foreign Trade Promotion Coordination (COFOCE)
20
As Industry 4.0, information technologies and innovation
local companies would need to increase their competitiveness
processes take the automotive sector by storm, it is time
to neutralize these effects. “We have analyzed all tariff codes
for Mexico to take the next step as a manufacturing center
for Guanajuato’s main exports and looked for ways to boost
and increase its competitiveness, according to Luis Rojas,
companies’ competitiveness accordingly,” says Rojas.
Director General of the Guanajuato Foreign Trade Promotion Coordination (COFOCE). “Guanajuato’s economy was based
This might be easier said than done but Rojas has identified
on the textile and maquila industries but the state has
several areas of opportunity for companies to pursue. COFOCE
become an automotive hub that will mature with Toyota’s
is now supporting training and certification programs, while
latest investment,” says Rojas. He adds that the state’s
promoting innovation and digitalization to streamline the
economy will also improve thanks to a focus on information
value chain and make manufacturing processes more efficient.
technologies, high added-value and the differentiation of
“Industry 4.0 and information technologies must become a
products and services. “Manufacturing is a labor-cost game
reality in Guanajuato to make the leap from manufacturing to
but Mexico’s competitiveness can no longer be supported
‘mindfacturing’ and truly add value to the state’s production,”
solely by cheap labor,” says Rojas. “It is necessary to bring
says Rojas. COFOCE is organizing trade fairs such as Foro
together all the advantages that the state can offer to create
Automotriz de León and high-level conferences such as Foro
a friendly ecosystem that fosters this innovation and further
GO where it brings key international figures from various
investment.”
industries to promote innovation. “These events help us understand how local companies must adapt their strategy
As a public trade-promotion agency, COFOCE has gone the
in the face of a changing market,” says Rojas.
distance to encourage exports of Mexican products across several industries. The agency has participated in several
The state has also made significant advances in the area of
trade missions oriented to auto parts production to showcase
e-commerce. The Guanajuato Supply initiative, for example,
Guanajuato as a benchmark in this sector. Similarly, COFOCE
will enable 500 companies from all industries — among them
has made efforts to boost the participation of Guanajuato’s
the automotive aftermarket — to reach over 120 countries
auto parts and aftermarket segments at both national and
through the partnerships that COFOCE has established with
international trade fairs.
key e-commerce companies such as Amazon, Ali Express and Kichink. “The goal we have with Guanajuato Supply is to
The key for COFOCE’s success in boosting the state’s position
cut the middleman between the state’s auto parts companies
in the international market has been competitiveness.
and final consumers around the world,” says Rojas. “COFOCE
But Rojas signals the NAFTA negotiation as an event that
has started pilot programs and some companies are already
could put Guanajuato’s industry at risk since according to
exporting to international destinations.”
the coordination, almost 38 percent of the local industry’s operations could be impacted should the treaty be
Rojas adds that “Guanajuato bets on digitalization and
terminated. However, COFOCE has focused on helping local
COFOCE champions this trend.” This objective has already
players strengthen their operations to minimize any negative
been set out in the Guanajuato 2040 State Development
impact. “With or without FTAs, competitive companies will
Plan, which projects Guanajuato will be the fifth-largest state
prevail,” Rojas says. “Even if the US decides not to pull out
economy in Mexico by that year. COFOCE is participating
of NAFTA, more competitive exports mean more business
in outlining the priorities of the program and Rojas lists
opportunities for local companies.” COFOCE has already
the construction of test tracks and the promotion of the
calculated what would be the impact on local operations due
Guanajuato Auto Show as key projects to develop the state’s
to tariffs resulting from reverting to a WTO-regulated market.
automotive industry, coupled with the implementation of the
Based on that, Rojas and his team have determined how much
latest digitalization trends.
VIEW FROM THE TOP |
GROWING EXPORTS KEY FOR JALISCO’S DEVELOPMENT RUBÉN RESÉNDIZ General Manager of JALTRADE
Q: What is Jalisco’s role in the Mexican automotive
JALTRADE has been working with companies in the sector
industry and how much does the state represent in terms
and receiving the support and expertise of the Nuevo
of exports?
Leon Automotive Cluster. We applied the methodology
A: Between January and August 2017, total exports from
that the cluster established and have advanced swiftly
Jalisco accounted for US$33.7 billion. The state has a
thanks to its advice. Universities, companies and the
significant export offering, including everything from
government are also part of this initiative to boost the
agrobusiness and industrial manufacturing to ideas, software
local industry.
and innovation. The electronics industry leads the state’s exports, with automotive in second and food products placing third. This offer grows as we develop export consortiums and support export groups through training, certifications and the establishment of direct contacts with buyers abroad. During the same period in 2017, US$5.6 billion in exports
US$5.6 billion of Jalisco’s exports came from the automotive industry between January and August 2017
came from the automotive industry. This represents a 6 percent decrease compared to the total exports registered
While we have been actively participating in its first stages,
between January and August 2016. Honda is the only OEM
we think the development of the new Jalisco cluster should
plant in the state but there is an interesting supplier base
stay in the hands of the private sector so that it moves on
of Tier 1 and Tier 2 companies. The state government places
its own when administrations change. There is no reason for
value on the automotive industry and is making an effort
the government to interfere in these associations.
to attract foreign companies from Japan and Germany. To this end, an automotive-oriented industrial park in Lagos
Q: What are the main areas of opportunity for the state to
de Moreno was established, strategically located near
develop a strong local supply chain?
Aguascalientes, San Luis Potosi, Guanajuato and Queretaro.
A: The local electronics industry has always imported
The continued growth of the electronics industry and its
most of its materials and components, which also
relationship with the automotive sector has also helped
happens in the automotive industry. However, many of
attract more projects to the state.
the components imported from Asia could be produced in Mexico. Clusters and private companies are focusing
Q: What is the state government’s role in developing the
on addressing these needs. Activities such as stamping,
local industry?
mold fabrication and maintenance, plastic injection,
A: JALTRADE is working to develop a strong supplier base
lamination and die-cutting are a few examples of what
for the electronics and automotive industries. This effort
the industry and the local supply chain need. Since
includes certifying and training SMEs and finding resources
companies without certifications have no opportunity
for them to modernize their plants.
to enter the automotive industry, JALTRADE has focused on gathering resources to help SMEs receive training and
Our other goal was to create the Jalisco Automotive
gain certifications in these business areas.
Cluster. This cluster now has over 30 member companies and has developed links with CLAUGTO, Clautedomex and other automotive clusters in Aguascalientes, Nuevo Leon
The Jalisco Foreign Trade Promotion Institute (JALTRADE) is
and Queretaro. AMIA and INA support this collaboration
a decentralized public organism in charge of promoting trade
between clusters and good practices are being shared
between the state of Jalisco and foreign companies. It offers
among the clusters to the benefit of the newest ones.
strategic information on international trade
21
| STATE SPOTLIGHT
22
GUANAJUATO, CROWN JEWEL OF THE BAJIO In recent years, the state of Guanajuato in Central Mexico has become a world reference because of its economic dynamism, its investment-attraction capabilities and its drive to create adequate conditions for the professional development of its inhabitants. Guanajuato has a strategic and privileged location, which has been a key factor for foreign and national investors to install their operations in the state. In a 400km radius, companies can access 80 percent of the Mexican market and 70 percent of the country’s industry. Moreover, the region is responsible for 70 percent of Mexico’s international trade and exports. In terms of connectivity, Guanajuato has privileged access to the North American region. Both the NAFTA and Pan-American roads run through the state, while Route 15 that connects Mexico City, Guadalajara and the northern border is accessible south of the state. “By the end of the year, we will deliver the Celaya railway bypass and in our 2040 plan we foresee the construction of another bypass in Irapuato,” says Miguel Márquez Márquez, Governor of the State of Guanajuato.
Guanajuato will be the main vehicle producer in Mexico and Latin America by 2020 During the current state government administration, ongoing and new public policies were aimed at strengthening education, infrastructure, security, social development and health. Guanajuato is ranked fourth in terms of job creation in Mexico and data shows that seven out of every 100 jobs are created in Guanajuato. Only in 2017, 62,000 new jobs were created in the state, resulting in an average of 50,000 new positions per year between 2013 and 2017. “Human capital has been key for the development of Guanajuato,” Márquez says. “We are now the leading state in terms of training and in the opening of academic slots due to the industry’s talent demand.” Twenty-three countries are investing in Guanajuato, which has been key to ensuring the state’s economic development. “By 2020, we expect Guanajuato will be the main vehicle producer in Mexico and Latin America,” says Márquez. Between 2013 and 2018, 267 new investments were registered in the state, This has led to growth of twice as much as the national average. Today, Guanajuato is the seventh-largest state in economic terms.
23
| VIEW FROM THE TOP
DECELERATION NOT CATASTROPHIC FOR THE INDUSTRY’S FUTURE GUILLERMO PRIETO Chairman of AMDA
24
Q: Given the renegotiation of NAFTA, what are Mexico’s
anticipated sales due to market uncertainty. The election of
opportunities to improve its position in the international
a new president in the US, coupled with the renegotiation of
automotive market?
NAFTA and less than friendly rhetoric from the US toward
A: The automotive industry is a pillar of the Mexican
the Mexican automotive industry were key elements that
economy, representing 3 percent of national GDP and 18
kept sales from maintaining that aggressive growth.
percent of manufacturing GDP. It is also the main currency generator in the country, at over US$60 billion per year. The
The presidential elections here were another key factor that
regional integration between Mexico, Canada and the US is
increased the level of uncertainty in the domestic market.
critical and all industry participants are hoping for a fruitful
Between January and April 2018, sales contracted 9.3
renegotiation. This agreement must be advantageous for
percent compared to the same period in 2017. Considering
all three countries and we do agree that it needs to be
the growth levels seen in previous years, we expected
updated after 25 years. However, we also know that we
a decrease of 5-6 percent. The added volatility from
cannot measure NAFTA’s success based only on the deficit
the dollar-peso exchange rate contributed to the more
that the US may have with Mexico. The more trade we have,
pronounced fall.
the more successful our economies can be. Still, we do not see this 9.3 percent decline as catastrophic Regardless of these discussions, I think Mexico is in an
for the industry. This is just an adjustment and it is possible
excellent position in the global automotive industry. We
that we will see better results in the second half of 2018.
are already the seventh light-vehicle producer and the third
The second half of 2017 saw major sales decreases as well
exporter and by 2020 I expect the industry will have an
so, by comparison, this year’s numbers could be healthier.
output of 5 million light-vehicle units. Our challenge now is
In the end, it will all come down to the proposals outlined
to improve our logistics infrastructure to move an extra 1.5
by the new administration and how successful they are in
million units from manufacturing plants to the final user. Ports
boosting foreign investment and the country’s economic
and highways are already showing signs of over-capacity and
stability, while eradicating corruption and impunity.
the situation will only worsen as production increases. Q : H ow h a s t h e s a l e s d e ce l e rat i o n i m p a c te d Q: What do you see as the main causes behind the
dealership groups?
sustained drop in domestic light-vehicle sales?
A: Uncertainty has increased not only in the automotive
A: Over the past six years, light-vehicle sales grew at double-
sector but in most economic activities. Prices increased
digit rates. This growth was significant considering that in
as did interest rates following numerous revisions from
2012 we were selling less than 1 million vehicles per year
Banxico that pushed rates over 7 percent from 3 percent.
and we ended 2017 with total sales of over 1.5 million units.
These increments have an immediate and direct impact on
It is difficult to sustain such accelerated growth, especially
the costs of inventories for dealers because most sales-
considering the bar was set higher each year. In particular,
floor financing plans are linked to the Interbank Interest
2016 was an exceptional year with a growth rate of 18.6
Rate Balance. Inventories have also increased, although that
percent compared to 2015, which we think was caused by
has been dependent on each brand’s performance. While some brands have shown increments of 100, 200 or even 300 percent, comparing 2017 with 2016, the average has
The Mexican Association of Automotive Dealers (AMDA)
been 25 percent, moving inventories to 70 days from 56
was founded in 1945 and it now represents over 1,800
days. Some brands have reached inventories of 180 days,
dealerships
which combined with the increase in interest rates has led
groups
located
throughout the country
in
more
than
210
cities
to a significant cut in profit margins.
VIEW FROM THE TOP |
A CLEAR ROADMAP FOR REACHING MARKET POTENTIAL MIGUEL ELIZALDE Executive President of ANPACT
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Q: What are your projections regarding the contraction of
A: There are five key areas where the industry should focus.
the domestic market?
The first is what we call green incentives, which are related
A: The projection we made at the end of 2017 regarding
to new environmental regulations. Considering the added
domestic sales in 2018 expected a wholesale market of
investment necessary to purchase new, high-tech units, the
41,000 units and retail of 40,000 vehicles. We closed
government will have to provide incentives for companies
2017 with 40,756 units sold through wholesale and 41,765
to renew their fleets. These will also be crucial for fleets
through retail, which means sales would remain stable in
to purchase new vehicles in line with the new standards
wholesale and we could see a contraction of 4.3 percent
stipulated by NOM-044-SEMARNAT. Second, we must
in retail operations. However, we also performed a market
improve the financing conditions offered by development
analysis in collaboration with UNAM and its Economics
banks. So far, OEMs’ financing arms offer more attractive
School that showed the maximum potential demand of
loan options so development banks must step up their
the retail heavy-vehicle market would be 66,900 units if
game to support the industry, particularly at the owner-
we operated under optimal conditions.
operator level.
So far, we are 28 percent below the industry’s best-case
Professionalization is the third issue we must tackle, not
scenario. Between January and June 2018, we have seen a
referring in this case to operators but to micro, small and
fall in wholesale of 9 percent and a 1 percent decline in retail.
medium road-carrier companies. Most of these players
We come from an already lower result in 2017 of 6.8 percent
are family companies that have never received training on
in wholesale compared to 2016 and 5.2 percent in retail.
how to best administer their business. We have developed
We do anticipate, however, a pick-up in purchases ahead
several training plans over the years but we think these
of the two regulatory changes that are expected to come
should be compulsory and tied to the financing offering
to the industry. NOM-012-SCT related to road safety will be
and the availability of green incentives.
enforced on Jan. 1, 2019, while NOM-044-SEMARNAT will move the industry to Euro VI and EPA 13 from Euro IV and
Our fourth focus refers to the modernization of regulations.
EPA 04 in a process starting on Jan. 1, 2019 and finishing
All revised regulations should consider the latest technology,
two years later on Jan. 1, 2021.
particularly regarding safety. This area has gradually improved and as an example, ABS braking systems will be
Q: How have the NAFTA renegotiations impacted the
mandatory starting on Jan. 1, 2019 for all vehicles registered
heavy-vehicle sector?
at the federal level.
A: We do not make forecasts regarding production and exports but we have noticed gradual recovery in the market,
However, what is still lacking is vehicle inspection, which
particularly in export operations. Between January and May
is our fifth priority. Vehicle inspection should be the
2018, exports increased 26.0 percent while production
promoter of fleet renewal but we have to promote more
volumes rose 8.9 percent, although we must consider that we
transparency. Vehicles that do not comply with emission
are still operating under the trade conditions established by
standards and service criteria should be removed from
NAFTA. At the moment we have not seen any impact related
highways.
to the renegotiation of the treaty, but the US administration has already implemented tariffs of 25 percent and 10 percent on steel and aluminum, respectively.
The
National
Association
of
Bus,
Truck
and
Tractor
Manufacturers (ANPACT) has represented heavy vehicle and
Q: What should be the industry’s priorities to help the
engine manufacturers since 1992, promoting the development
domestic market realize its true potential?
of the commercial-vehicle industry in Mexico
| VIEW FROM THE TOP
AUTOMOTIVE LEGISLATION NECESSARY TO MAINTAIN GROWTH GUIDO VILDOZO Senior Manager, Americas Light Vehicle Sales Forecasting of IHS Markit
26
Q: What are your projections regarding the NAFTA
but in the rest of the world, which means a government
negotiations and the possible changes in regional content
support program that helps companies participate in this
regulations?
transformation should be considered.
A: IHS Markit does not make assumptions on where things are headed regarding the NAFTA negotiations. We are
Q: How likely is it that Mexico will diversify its exports
waiting for the end of the current talks and, for the time
outside the US?
being, our baseline forecast says negotiations will be
A: Mexico is ready, willing and able to compete in the
resolved favorably and we will move forward with a new
global market. The country has been capable to export
version of NAFTA.
to the US, which has been one of the most competitive markets in the world along with Europe for more than 30
Q: What do you see as the biggest risks for Mexican
years. The challenge we have is that the trading partners
production?
we expected to tackle, mainly Latin America and Mercosur,
A: Growth in Mexican production over the past five years
have contracted considerably, especially Brazil. Mexico has
has been easy due to the growth in the US market of
not been quick enough to consider other destinations such
approximately 1 million units per year. However, 2017 was
as Africa or Eastern Europe and to find ways to compete
the first year since the Lehman Brothers’ crisis in which the
against manufacturing hubs like Morocco, Turkey, Romania,
US market entered a stabilization cycle. The market closed
Poland and Hungary. Understanding how these countries
at 17.2 million units sold, which was a small contraction
export to other regions is critical for Mexico to be more
compared to 2016. In due course, the US market will
competitive and diversify its operations beyond NAFTA.
continue stabilizing to an end figure of 16.5 million units. As a result, Mexico will have to compete against the rest
Q: What do you see as the main advantages the Mexican
of the world to maintain its share in a relatively flat market.
industry has over the rest of the world? A: Mexico’s two main assets as a manufacturing hub are its
The US market is also becoming light-truck intensive, while
versatility and the quality of its production. The country
Mexico is passenger-car intensive. All new investments that
can build anything from an entry vehicle to a premium or
came to the country were following Corporate Average
luxury model and any model in between, following the most
Fuel Economy (CAFE) standards that favor passenger cars
stringent quality standards. In a growing and changing
but this is not necessarily ideal for what the US market is
environment, this allows Mexico to produce whatever the
demanding. Some companies are realizing this and shifting
global industry may require and it presents an opportunity
their operations accordingly. Ford, for example, canceled
for the country to continue building on its capabilities.
its manufacturing investment in San Luis Potosi because it saw there was no point in producing 400,000 passenger
Q: How can the government support the industry’s
cars if the US would not take them. Honda, Nissan and FCA
transformation?
have also introduced larger models to their production
A: We still see the absence of an automotive legislation
portfolio in Mexico and Toyota has changed its investment
as the biggest obstacle for the industry’s growth. All new
plans in Guanajuato to focus on its Tacoma pickup truck
plants coming to Mexico have been the result of companies
instead of the Corolla.
expanding their operations in North America, trying to localize their operations or exporting out of the country.
All these changes have originated within the private sector
None of them were the result of a true automotive policy
and, from our perspective, there is no awareness from
from the Mexican government. The industry is evolving
the government regarding the transition that is unfolding
rapidly and a change in vehicle motorization is imminent,
in the US market. SUVs are the future not only in the US
pushing aggressively toward electrification. Although
part of this transformation has permeated the Mexican
distort that projection but so far, interest rates are going
industry from a private-sector standpoint, nothing has
up, hindering the availability of financing which is crucial
been done from a legislative or an R&D standpoint.
for sales growth. On the bright side, the country is still
Mexico is playing to its strengths — manufacturing,
holding back used car imports from the US, maintaining
labor and trade agreements — and if another country
an opportunity for further growth.
offers better conditions in any of these fronts, we will see significant negative pressure on local manufacturing
We think the automotive market will grow at a pace
operations.
comparable to the country’s GDP. Regarding 2017’s results, with sales of 1.53 million units, it signals moderation in the
If we look at the industry from an operations point of
market. We are still facing headwinds derived from the
view, we have deficiencies in infrastructure and human
peso devaluation that resulted in higher prices.
capital. Both the port and the rail network have capacity issues and there are not enough people with the right
Conditions will remain the same in 2018 given that it will
skillset to run manufacturing plants the way they should
be a year full of uncertainty. On the one hand, we will
be run. Labor turnover levels are increasing considerably
be dealing with NAFTA negotiations, interest rates will
in both OEM and supplier operations, which clearly shows
continue to go up and inflation will still be an issue. On
we need more people working on the frontline of the
the other hand, the presidential elections on July 1 were
automotive industry.
another disrupting factor
Q: How important do you consider R&D operations to be for the future development of the national industry? A: The government must establish clear priorities for where the country should be in the coming years and R&D operations must be among them. R&D is a critical pillar in the industry’s development. Looking at Toyota’s strategy, for example, the company is investing very little in electrification yet it is aggressively focusing on fuel
Mexico’s lightvehicle sales results by 2020 will oscillate between 1.7 and 1.8 million units
cells. Companies are realizing that electrification is just a stepping stone to the true goal. Therefore, the only
Q: What will be the impact of the federal elections by
way to participate in these changes is by embracing R&D
the end of 2018?
and understanding manufacturing, logistics, emissions,
A: From a manufacturing standpoint, there is not much
legislative and market transformations. Assuming
that can hold back the industry’s progress. Investments
electrification and vehicle automation continue growing
have been announced, expansions are taking place
at the current pace, the endgame ideally should be for
and that is not likely to change. The domestic market,
the country to meet the rest of the world by 2030.
however, will definitely be impacted in the short term considering its development is closely tied to consumer
Q: Do you think the government should keep offering
confidence. We saw a significant decrease in sales during
incentives to boost FDI?
1Q17 after the presidential elections in the US. Similarly,
A: Because of our geographical position and the fact
consumer confidence was shaken in 1H18, affecting the
that Mexico competes first in the NAFTA market and
market dynamics for the automotive industry.
then internationally, Mexican states compete not only against themselves but also against US southern states.
Q: What would be your main concerns regarding the
These regions have historically provided an incentive of
coming change in administration?
approximately 30 percent on investments that are over
A: One of the main pillars for growth in the country has
US$1 billion. If that is the benchmark against what Mexico
been the automotive sector, which today contributes
needs to compete, then the government should keep
more to the national GDP than remittances. Ignoring
playing a role in attracting investment.
the role that the industry plays would be extremely detrimental to the economy as a whole.
Q: What are your projections regarding the development of the domestic market? A: We have revised our outlook downward and it seems
IHS Markit is the result of a merger between firms IHS and
domestic sales will probably be somewhere around 1.7
Markit. The company offers business intelligence to over
million light-vehicle units by 2020, according to IHS
50,000 players in capital-intensive industries. IHS Markit
Markit sales forecasts. There are elements that could
operates in more than 140 countries
27
| ROUNDTABLE
WHAT ARE MEXICO’S OPPORTUNITIES TO IMPROVE ITS GLOBAL POSITIONING?
The renegotiation of NAFTA has shone a light on Mexico’s true competitiveness as an automotive hub. Regardless of the outcome of these talks, the country must find a way to raise its standards as an investment destination or face a potential decrease in its manufacturing operations. Companies must find areas of opportunity to improve the local supply chain against other global leaders and lessen the country’s dependence on a single market. Although industry leaders have different opinions on what Mexico could do to strengthen its position, they all agree the
28
country still has a strong opportunity for further growth and higher value-added production.
Mexico’s participation in the industry will be founded on competitiveness. Our priorities should focus on market diversification and investing in the areas that are important to OEMs and suppliers in the country. Under this administration, Mexico has worked on implementing a “light” industrial policy where the government only intervenes in matters when the market demands it. Our focus has been on four
ROGELIO GARZA Deputy Minister of Industry and Commerce
pillars: generating world-class talent, promoting innovation, supporting supply chain development and creating synergies between clusters. If NAFTA were canceled and we worked under WTO regulations, a 2.5 percent tariff in car and auto parts production would not impact us as long as we remain competitive. We must keep growing our capabilities for investment to continue.
Mexico’s two main assets as a manufacturing hub are its versatility and the quality of its production. The country can build anything from an entry vehicle to a premium or luxury model and anything in between, following the most stringent quality standards. However, we still see the absence of an automotive legislation as the biggest obstacle for the industry’s growth. Mexico is playing to its strengths —
GUIDO VILDOZO Senior Manager, Americas Light Vehicle Sales Forecasting of IHS Markit
manufacturing, labor and trade agreements — and nothing is being done from a legislative or R&D standpoint. If another country offers better conditions in any of these fronts, we will see significant negative pressure on local manufacturing operations. The government must establish clear priorities for where the country should be in the coming years and R&D operations must be among them. R&D is a critical pillar in the industry’s development.
We are prepared for a scenario with or without NAFTA. We know that if NAFTA is canceled there would be an impact on our operations but it would also open an opportunity to further diversify those operations. The CPTPP, for example, opens new possibilities for our products to be exported to Asia and South America. Right now, Guanajuato exports to over 125 countries representing US$22 billion
MIGUEL MÁRQUEZ MÁRQUEZ Governor of the State of Guanajuato
per year when 20 years ago we only exported to three countries production worth US$200 million. If we consider this administration alone, we started 2012 with US$11 billion yearly in exports and we have doubled that number. We need to diversify our operations but not compromise the good relationship we have with our North American neighbors.
If the US pulls out of NAFTA, 38 percent of Guanajuato’s total exports would be deeply impacted including pickup production, which would face a 25-percent export tariff. Boosting players’ competitiveness is crucial to prevent harm because, with or without FTAs, competitive companies will prevail. We have worked to increase the competitiveness of Guanajuato’s exports to neutralize any harm stemming from the US leaving NAFTA. And even if the US decides not to pull out of NAFTA, more competitive exports mean more business opportunities for local companies. We
LUIS ROJAS Director General of COFOCE
have analyzed all tariff codes for Guanajuato’s main exports and looked for ways to boost companies’ competitiveness accordingly.
29
The country has demonstrated its capabilities as a competitive automotive hub and now our goal is to define the best way to face the current trade challenges including the possibility of new tariffs that could be implemented by the US on vehicle imports, similar to those the country slapped on steel and aluminum following Section 232 investigations on national security. These are interesting times and particularly now, many changes are coming. Considering that the automotive industry is the main success story stemming from the original NAFTA, our hope is that the new agreement
EDUARDO SOLÍS Executive President of AMIA
maintains conditions to ensure growth and progress in all three countries. There is a good opportunity to reach an agreement.
Mexico is in an excellent position in the global automotive industry. We are already the seventh light-vehicle producer and the third exporter and by 2020 I expect the industry will have an output of 5 million light-vehicle units. Our challenge now is to improve our logistics infrastructure to move an extra 1.5 million units from manufacturing plants to the final user. Ports and highways are already showing signs of over-capacity and the situation will only worsen as production increases. The automotive industry is a pillar of the Mexican economy, representing 3 percent
GUILLERMO PRIETO Chairman of AMDA
of national GDP and 28 percent of manufacturing GDP. It is also the main currency generator in the country, at over US$60 billion per year.
The country has now entered the CPTPP agreement and is negotiating its FTA with the EU, which means more roads are opening for Mexico to diversify its operations and to lower the impact that an altered or even canceled NAFTA could bring. At the same time, talent is without a doubt one of the country’s greatest advantages. Over 100,000 engineers graduate each year and participate in the development and implementation of new technologies, including Industry 4.0 practices. Furthermore, OEMs and leading Tier 1 suppliers are now establishing their own training centers or universities to ensure talent availability. Such is the case with Nissan, BMW and Audi that have training centers working closely with the state and Federal governments.
ALBERTO TORRIJOS Partner and Automotive Sector Leader at Deloitte Mexico
The Mexican automotive industry has gained momentum and will continue on that path. The country has done a great job attracting OEMs and these companies have brought their Tier 1 suppliers along. The next step is to develop a strong local supply chain to support these companies. As premium brands such as BMW and MercedesBenz prepare to start operations and as GM ramps up its production, Mexico needs to evolve from offering inexpensive labor to being able to cater to increasingly complex vehicle platforms. This is not just about supplying a growing demand for components but also meeting the specific needs of luxury brands.
HÉCTOR SOTO Managing Director of the Automotive Cluster of San Luis Potosi
Guanajuato Puerto Interior / Silao, Guanajuato
PRODUCTION &Â INVESTMENT
2
Once companies decide to establish their new operations in Mexico, they must ensure a soft landing to make operations run as smoothly as possible. A stable financing partner is key, coupled with a strong localization strategy depending on the company’s priorities in terms of labor, energy and land costs, as well as development of its local supply chain. Mexico has already developed defined automotive clusters and it is up to companies to decide where they can make the most of their investment.
In this chapter, leaders of the automotive clusters illustrate the advantages that each region provides to potential investors based on their own development efforts. Industrial developers and financing partners also share their experience on how to support new companies looking for the best place to establish new operations and what investors might find in each of the country’s industrial hubs.
31
CHAPTER 2: PRODUCTION & INVESTMENT 34
ANALYSIS: Mexico, a Halfway Polished Diamond
35
VIEW FROM THE TOP: Diego Spannaus, HSBC
36
VIEW FROM THE TOP: Guillermo Jiménez Sepúlveda, ProCrédito
38
VIEW FROM THE TOP: Eduardo Muñiz, Bancomext
39
INSIGHT: Eduardo Castillo, UNIFIN
40
INFOGRAPHIC: Location, Location, Location
42
VIEW FROM THE TOP: Fidel Otake, CLAUGTO
43
INSIGHT: Manuel Montoya, CLAUT
44
INSIGHT: Héctor Soto, Automotive Cluster of San Luis Potosi
45
INSIGHT: Alexandro Burgueño, Jalisco Automotive Cluster
46
INSIGHT: Daniel Hernández, Queretaro Automotive Cluster
47
INSIGHT: Elisa Crespo, Automotive Cluster of the State of Mexico
48
VIEW FROM THE TOP: Mónica Mendoza, GIRAA Automotive Cluster
Efraín Mata, GIRAA Automotive Cluster
49
VIEW FROM THE TOP: Jaime González, CLAUZ
50
ROUNDTABLE: What Advantages Does Your State Provide to Potential Investors?
52
PROJECT SPOTLIGHT: Guanajuato Puerto Interior, from Manufacturing to Mindfacturing
54
VIEW FROM THE TOP : Armando Cortés, ProMéxico
55
INSIGHT: Jesús Longares, IDOM Mexico
56
VIEW FROM THE TOP: Alejandro Lara, American Industries
57
VIEW FROM THE TOP: Lorenzo Dominique Berho, Vesta
33
| ANALYSIS
MEXICO, A HALFWAY POLISHED DIAMOND When deciding where to put their money, companies weigh a plethora of factors, from labor costs to taxes. Mexico’s advantages as a production and investment destination are many, and have helped turn the country into a manufacturing behemoth. Still, it lags in certain areas
34
Investment decisions are not made lightly. Many factors
Senior Manager, Americas Light Vehicle Sales Forecasting of
must be considered beyond a company’s country of origin
IHS Markit, this is something that needs to be done for the
and according to KPMG’s latest Competitive Alternatives
country to remain competitive.
analysis, Mexico is the most competitive country with the lowest business cost for investment. The report, which
“Mexican states compete not only against themselves but
analyzed 100 cities in 10 countries and took US investment
also against southern US states,” he says. “These regions
costs as a basis for comparison, showed Mexico as the ideal
have historically provided an incentive of approximately
investment destination being 22.5 percent more competitive
30 percent on investments over US$1 billion. If that is the
than its northern neighbor. Labor, land, utilities, taxes,
benchmark against which Mexico needs to compete, then
transportation and financial or other incentives must be
the government should keep playing a role in attracting
considered to have a clear perspective of which country or
investment.” That being said, some governments have chosen
region offers the best advantages for a company. Mexico
to move away from the incentive approach and play on the
excels in some of these areas such as salaries which remain
state’s advantages instead. “Guanajuato offers legal certainty
a sore spot in NAFTA renegotiations. KPMG’s report shows
above anything else,” says Miguel Márquez Márquez, Governor
an average annual salary of US$35,168 in Mexico, which
of the state. “Especially in an uncertain environment, the best
is only 32 percent of the US average of US$109,542. This,
thing we can offer companies is confidence regarding their
however, considers all manufacturing and service industries.
investment, no matter what. We must consider ourselves as
Taking into consideration only the automotive industry, the
account managers, which means that we must follow up on
difference is much more pronounced.
any relationship we establish with new investors.”
According to the Friedrich Ebert Foundation, the average
Mexico might be KPMG’s designated champion regarding
annual wage in the automotive industry in Mexico is US$7,198.
investment competitiveness but the country is far from
The US offers an average annual salary of US$63,306,
perfect. The same report highlights transportation costs as a
according to the Bureau of Labor Statistics, which is almost
major area of opportunity to increase competitiveness. While
nine times higher than the average in Mexico. “All global
the average annual transportation cost per kg of merchandise
automotive clusters have a low-cost manufacturing partner,”
is US$929 in Japan, the leader in this segment, in Mexico
says Manuel Nieblas, Partner and Manufacturing Industry
that number rises to US$2,568. Moreover, as production and
Leader at Deloitte Mexico. “This means that forcing Mexico,
export operations grow, Mexico’s logistics infrastructure and
the low-cost manufacturer in the North American region, to
regulatory framework are now insufficient to cater to the
increase wages would be unviable and would compromise
demands of automotive companies. “The biggest challenge
the dynamics of the region.” Beyond salaries, Mexico also
we face is the regulatory framework for the transportation
offers advantages in terms of land costs. According to the
sector,” says Miguel Muñoz, Managing Director of Geodis
KPMG report, the total investment cost per square foot in
México. “If we compare Mexico to the US or Europe in terms
Mexico, considering both land and construction costs, is
of technology advances or safety regulations, we are far from
US$44.7 while in the US it is approximately US$138.6. Utility
operating under state-of-the-art conditions. Ports are also
costs are also advantageous, albeit more moderately. In
saturated and we are operating with fiscal precincts that
Mexico, the average cost for electricity is US$0.102/kWh. In
have technology from the last century.”
the US it is US$0.105. Although already being addressed by the government and Government incentives have also played an important role in
clusters throughout the country, the local supply chain’s
attracting investment to the country. There are differences
competitiveness is also a worrisome factor for Mexico’s
among states regarding the benefits that can or cannot
development. “Supplier localization is an advantage for any
be offered but in the end, investment entering the country
company and we are open to finding new suppliers in Mexico.
only boosts national development. This strategy has proven
However, our customers’ demands in terms of quality, cost
difficult at times, given that some administrations were
and deliveries are extremely high,” says Yasushi Nishikawa,
willing to offer more than their successors, leading to court
President of Sumitomo Corporation de México. “Only
battles between states and companies, but for Guido Vildozo,
complying with the expectations OEMs have is not enough.”
VIEW FROM THE TOP |
SOLID GROWTH, MODERATE INFLATION EXPECTED DIEGO SPANNAUS Head of Global Trade and Receivable Finance LAM at HSBC 35
Q: How has HSBC’s growth forecast for Mexico been
Q: What role do you think China will play in the development
impacted by changes in the political and economic
of the Mexican automotive industry and how will it change
environment of North America?
trade dynamics between Mexico and its NAFTA partners?
A: HSBC maintains the same outlook. In terms of growth,
A: China mainly exports to Mexico and then Mexico re-
while economic activity was slightly lower in 2Q18 than our
exports to other countries with the US being the main
estimates, Mexico’s economy has shown resilience in 3Q18.
target. NAFTA 2.0 should set an attractive landscape for
Considering the market volatility stemming from the NAFTA
Chinese companies to increase their investments in Mexico.
modernization process, the mutual imposition of trade tariffs
If the outcome of the negotiations is positive, we expect
between the US and Mexico and the dynamics preceding the
Chinese foreign direct investment in Mexico to grow.
2018 presidential elections, 2Q18 was rather challenging. We have kept our growth forecasts above general consensus,
Q: What are the main opportunities for Mexico to strengthen
with year-on-year growth rates of 2.5 percent for 2018 and
its position following the modernization of NAFTA?
2.7 percent for 2019. We expect this growth will be supported
A: Mexico has very little to lose and a lot to gain from
by sound services and gradual recovery of Mexico’s industrial
the renegotiation. This is particularly true when including
production. Exports and external cash flows such as foreign
economic sectors that were not part of the original
direct investment and remittances have incremented in
agreement such as energy and retail. Consumers were not
2018, which suggests that the external factors impacting
really a part of the original 1994 agreement but with the
the Mexican economy remain in check.
penetration of the Internet and the growth of e-commerce, it is likely that US retailers will push to increase their online
Mexico has shown a constructive attitude toward NAFTA.
sales in the region.
A successful deal could further strengthen trade dynamics in the region. Markets have reacted well both to the
Mexico has already established itself as a strong automotive
resumption of talks in July 2018 after a two-month pause
hub. The country’s infrastructure is already strong, its supply
and to negotiating teams highlighting the possibility of
chain has matured and the country’s labor is qualified. We
speeding up the text modernization process.
believe the Mexican automotive industry will continue growing as more manufacturers see Mexico as an attractive
Q: What are your expectations for inflation in
option to grow their operations. We agree with Bloomberg
2018 and 2019?
about Mexico being the most attractive emerging market.
A: Inflation exceeded market expectations during the first
The country needs to finalize the NAFTA renegotiations,
half of July 2018 due to faster-than-anticipated increases
include sectors that were not originally contemplated in
in both core and noncore inflation components. The year-
the treaty’s text, strengthen the domestic market, increase
on-year rate is rising and has reached 4.85 percent after
its competitiveness and boost security and rule of law in
hitting an annual year-on-year low at 4.41 percent in the
its territory. HSBC believes that Mexico has a potential for
second half of April 2018. We do not believe the recent rise
domestic sales of about 2.1 million vehicles a year. This
signals change in the underlying trend of disinflation but
demand is between 600,000 and 700,000 vehicles larger
the pace of convergence to the central bank’s target will
than the number of vehicles being sold today.
be delayed. HSBC recently revised up its inflation forecast to 4.1 percent toward the end of 2018 from its previous 3.8 percent expectation. This still reflects significant ease
The Hong Kong and Shanghai Banking Corporation (HSBC)
compared to the 6.8 percent rate registered at the end
is a UK-based multinational financing institution. The bank’s
of 2017. By the end of 2019, we expect inflation to be
subsidiary in Mexico, Grupo Financiero HSBC, is one of the
3.7 percent.
main financing institutions in the country
| VIEW FROM THE TOP
TACKLING FINANCIAL CHALLENGES IN THE INFORMAL SECTOR GUILLERMO JIMÉNEZ SEPÚLVEDA Director General of ProCrédito 36
Q: How did ProCrédito become a fully Mexican-
had a model for micro and SMEs with a credit range
owned SOFOM?
between US$10,000 and US$400,000.
A: ProCrédito was founded as ProCredit México. It was a subsidiary of Germany’s ProCredit Holding in 2006, but
Q: What advantages does ProCrédito technology deliver?
at the beginning of 2016 it was sold to a group of Mexican
A: Our technology is focused on the informal and
executives who also acquired the unit’s credit technology
semiformal markets. We analyze each client individually,
and all its staff and subsidiaries. Although we are still
looking at their activities and how those are conducted.
associated with Germany in the systems, technology and
We also ask for proof of income and expenditures.
training areas, this is no longer true for the economic
Combining our methodology with computer software, we
sphere. We changed our name to ProCrédito in 2018 as
then make an evaluation and in two days prepare the loan
part of this process.
and release it. This technology is similar to that used for corporate credit, only on a smaller scale. It involves a tool
ProCrédito loans range between MX$200,000 (US$10,000) and MX$6 million (US$300,000)
that enables us to make decisions based on data provided by our clients, which is not found in an audited financial statement. Financial statements are usually internal and fiscal information often differs from reality, so we have to balance this data. Q: Why did ProCrédito decide to establish in central Mexico and the Bajio region? A: We believe the area enjoys stable growth compared with the country’s northern and southern regions that
ProCrédito provides loans to people engaged in business
either are not growing or that grow rapidly only to
activities or to small enterprises. For instance, two years
collapse when a crisis occurs. ProCrédito also decided to
ago, the company lent a client money to buy his second
focus on this region because of the automotive facilities
urban bus. Last year, we extended more funds so he could
being built there. Many of ProCrédito’s clients are Tier
acquire his third bus and he is now asking for credit to
3 suppliers. They have lathes or tooling equipment and
buy two more.
provide machining to the suppliers of large Japanese, US or German assembly plants. Some clients offer
We started by offering microcredits to the informal
cleaning or personnel transportation services directly to
economy. In 2010, our parent company ProCredit Group
automotive plants. Our subsidiaries in Aguascalientes,
raised the level of available credit to our clients in
Leon, Queretaro and San Juan del Rio work mostly with
East Europe, South America and Mexico from around
the automotive industry.
US$2,000-US$3,000 to between US$10,000 and US$50,000. When ProCredit Holding divested from
Q:
What
is
ProCrédito’s
ProCredit México and we took over, the company already
supporting SMEs?
main
strategy
for
A: Our priority is flexibility. Our model prevents clients from getting too indebted and enables us to lend them ProCrédito is a SOFOM that focuses on providing credit to
money according to their needs and business cycles. For
companies without access to bank products and that are
example, a client in tourism-oriented transportation may
part of the informal economy. Once a subsidiary of ProCredit
require a payment scheme wherein they pay more during
Holding, ProCrédito now is a 100-percent Mexican institution
peak seasons and less during low seasons. ProCrédito
is also flexible regarding the duration of loans. We may
A: Even though ProCrédito has a small past-due portfolio,
offer a loan due in four or five years and often clients will
approximately 20 percent of our clients fail to pay on
pay it off before the deadline because we do not charge
their due date and do so a few days down the line. This
for advance payments. Transport companies account
market segment usually pays but not on time. We have
for 53 percent of ProCrédito’s clients, with a variety of
to find ways to manage this better.
businesses making up the rest. Clients that produce or offer services to the automotive industry account for
We have many good practices from ProCredit Holdings
about 10 percent of ProCrédito’s client portfolio.
in Germany, including our credit analysis methodology, procedures, IT systems and institutionalism. Our main
To prevent clients from becoming too indebted,
challenge is adapting these practices to Mexico’s
ProCrédito analyzes credit needs and payment
informality, economic cycles and credit culture. To
capabilities. We do not lend more money than necessary,
achieve this goal, ProCrédito tries to be empathetic with
even if the client’s payment capabilities are greater.
its customers and their needs and to remain flexible in
ProCrédito also periodically checks with several credit
terms of payments and economic cycles.
bureaus to see if our clients have increased their debt with other institutions. We monitor our customers with
Q: What are ProCrédito’s growth priorities in
risk evaluations run by our credit risk department once
Mexico for 2018?
or twice a year. Procrédito remains close to its customers
A: We want to continue growing in the center of the
on a monthly basis when a loan is issued and does a
country and in the Bajio region and to open subsidiaries
credit monitoring assessment to ensure they can fulfill
in Mexico City, the State of Mexico, San Luis Potosi and
their duties upon maturation of their debt.
Monterrey. We are also discussing with an assembly plant the possibility of becoming this company’s financial
Q: How would you define ProCrédito’s ideal client and
institution oriented to the informal market. Part of our
how do you attract these players?
midterm strategy focuses on building alliances with
A: We look for businesses that have been operating for a
automotive companies and distributors that have 15-30
couple of years at least. Most of what we do is financing
dealerships.
growth, either through working capital or asset acquisition. Our loans range between MX$200,000 (US$10,000) and
Since acquiring ProCredit México, we have increased
MX$6 million (US$300,000) for entrepreneurs who lack
the company’s loan portfolio by about 25 percent and
access to the banking system, either because they have
doubled its capacity to offer new loans. ProCrédito issues
no previous banking experience or because the quality of
many loans per month and its clients often pay them
their financial information does not comply with banks’
before they are due thanks to their positive cash flow. We
requirements.
expect to achieve a 48 percent growth rate in our balance sheet in 2018 by focusing on the automotive market and
Q: What are the main challenges associated with offering
either financing vehicles and trucks or Tier 3 suppliers.
credit to the informal sector and how has ProCrédito
We also plan to further diversify into the service and
faced them?
production entrepreneur segments among SMEs.
37
| VIEW FROM THE TOP
NAFTA 2.0: EXPECTED STEPPING STONE FOR GROWTH EDUARDO MUÑIZ Head of Automotive, Aerospace and Logistics Financing at Bancomext 38
Q: What opportunities can a modernized NAFTA 2.0 bring
percent in the last five years in its automotive-oriented credit
to the Mexican manufacturing industry?
portfolio. We usually are in the top position when it comes
A: Even before NAFTA 2.0 is defined, North America has
to offering funding to the Mexican automotive industry. In
achieved competitiveness and consumption levels that can
2017, we grew our portfolio for this industry by 20 percent
hardly be ignored. In terms of manufacturing, the region is
to close to MX$12 billion (US$600 million). Bancomext’s
so closely integrated that any separation between these
product mix includes not only first-floor or direct credit, but
markets would mean the dismantling of a world-class
also guarantees, letters of credit, factoring and second-floor
value chain and an important loss of competitiveness
credit in which we increased by 237 percent the outstanding
against other regions. Mexico has started focusing
balance from 2012 to 2017.
on the production of high added-value manufactured goods and has the potential to successfully take part in
Q: How does Bancomext accompany investors interested
the global market. In 2017, within the automotive sector,
in Mexico?
Mexico became the seventh-largest light-vehicle producer
A: Most of these players already have information about
worldwide, reaching record production of over 3.8 million
Mexico and want to know how to introduce their investments.
light vehicles and ground-breaking exports of 3.1 million light
As a development bank, Bancomext addresses these
vehicles, despite uncertainties around the future of NAFTA.
companies’ concerns and supports them as they land their
Mexico continues to attract significant foreign investment
investment projects. Companies may be interested in finding
and the sector maintains a favorable outlook. We expect
technology partners or co-investors and Bancomext helps
this sector to continue growing and advancing towards a
them by taking advantage of our solid business intelligence.
most likely output of 5 million light units by 2020 or 2022.
We know many companies participating in each industry and we have several credit lines with other development banks
Q: What is the role of development banking in supporting
around the world to pull FDI toward Mexico.
growth of the Mexican automotive industry? A: Development banks usually are the first point of contact
Q: How do quality system certifications boost the appeal
for foreign investors interested in a new country. Development
of an automotive company in the eyes of Bancomext?
banks focus on attracting and channeling projects until they
A: Certifications are essential if a company wants to be
consolidate. After that, it is time for commercial banks to jump
a part of the automotive industry. Having certifications
in and support investors. Part of Bancomext’s job is making
proves that a company has good technical, administrative
sure investment projects have the funding required to initiate
and financing capabilities and thus can deliver orders
operations. In recent years, Bancomext has channeled around
and generate enough revenue to pay for financing, which
MX$100 billion (US$5 billion) to the automotive industry,
mitigates risks.
providing liquidity and funding capital expenditure for investment projects in the vehicle sector. However, we not
Q: How can Special Economic Zones (ZEEs) become more
only support foreign investors in Mexico but also suppliers
attractive for automotive companies?
and service providers in lower tiers of the supply chain.
A: The automotive industry is generally organized in
Bancomext has achieved an average annual growth of 9.8
regional clusters. ZEEs open a natural space for the industry but so far, these zones have been established outside these regional clusters, so it will take time for an
The National Bank of Foreign Trade (Bancomext) is a
automotive company to move into one of these areas.
development bank focused on attracting FDI to Mexico and
There are companies interested in establishing in those
promoting trade. It has the capacity to grant corporate loans
areas but it might be easier and faster for companies in
directly or through collaborations with commercial banks
other sectors.
INSIGHT |
LEARNING WHERE AND HOW TO GROW EDUARDO CASTILLO Deputy Director General of Automotive Financing at UNIFIN 39
Although some players might be wary of catering to the
vehicle segment as 4-6 million transactions involving used
SME sector, especially under volatile economic conditions,
cars take place in Mexico every year. Yet, this market has
this market offers an excellent opportunity for growth.
been largely neglected by financing institutions,” says
Financing partners must find the right way to support these
Castillo. “Finding inexpensive loans with low interest rates
players, says Eduardo Castillo, Deputy Director General of
is difficult in the used-vehicle segment.”
Automotive Financing at UNIFIN. While the overdue portfolio in that segment is larger Castillo says that Mexico’s need for financing options
compared to the new-vehicle market, Castillo thinks
and UNIFIN’s portfolio of financing products make for a
UNIFIN could find a way to balance risks with benefits to
winning combination to cater to the needs of SMEs. “We
go ahead. SMEs and owner-operators with small fleets
have created a niche where we can thrive financially while
have traditionally been among the main beneficiaries of
supporting financing in Mexico,” he says.
UNIFIN’s financing product for rolling stock. With half of its total client portfolio in this market segment, UNIFIN has
So far, there is no particularly aggressive competition in
focused on creating financing products that cater to SMEs
Mexico’s leasing market because banking institutions do
that lack access to large loans. “The average credit for used
not consider leasing as a sound investment option and
vehicles amounts to MX$110,000 (US$5,500),” he says. “The
are not interested in taking part in it, according to Castillo.
challenge is finding the right loan maturation period where
Nevertheless, UNIFIN has found its niche, acting as a
monthly payments fit clients’ budgets.”
SOFOM that focuses on financing, leasing and factoring mainly for SMEs in different sectors such as automotive.
While it may be challenging to offer loans to companies
About half of the leasing services that UNIFIN has marketed
in Mexico’s informal economy, Castillo says UNIFIN keeps
are oriented to the acquisition of transportation equipment.
a small overdue portfolio by understanding client needs
“We have grown to hold between 5 and 8 percent of the
and payment capacities, running efficient operations and
Mexican leasing market,” he says.
thoroughly analyzing risk. “Our total credit portfolio amounts to approximately MX$60 billion (US$3 billion) and our overdue
UNIFIN has secured its market share by attacking
portfolio amounts to less than 1 percent of that,” he says.
automotive segments where it could more easily compete, betting on the potential of Mexican SMEs and constructing
UNIFIN’s competitive credit costs have also been an
hedge funds to offer competitive loan costs despite
advantage that the company ensures by securing the
exchange and interest rate variations. “For years we wanted
availability of funds. “Bank loans, securitization of our assets
to increase our share in the new-vehicle segment,” says
and placing bonds abroad are our three main sources of
Castillo. “But this segment is extremely competitive due
funding,” says Castillo. “UNIFIN has practically satisfied its
to the presence of most OEM financial branches that have
funding needs up to the second half of 2020.” Securitizing its
radically different funding costs compared to us.” Instead,
own assets has also been highly beneficial for the company
UNIFIN chose to focus on other markets such as freight-
and its investors, mainly because of the attractive yields upon
based transportation and financing of trucks, trailers and
maturation that UNIFIN can offer. Pension-fund holders are
other rolling stock. “We have reached a market share of 2-3
among those that find UNIFIN’s offering especially attractive
percent in that segment,” he says.
since the company’s stock normally yields effective interest rates plus two percentage points in periods of five years.
Mexico’s informal used-vehicle market is a potentially
Furthermore, since UNIFIN’s bonds in the US market are
attractive target segment for UNIFIN’s automotive financing
always linked to a hedge fund, the company eliminates the
products. “This segment is four times the size of the new
risk that variations in exchange rates could present.
| INFOGRAPHIC
LOCATION, LOCATION, LOCATION For new investors, choosing where to establish their
projections. Overall, Mexico offers competitive utility and
operations can be a challenging endeavor. The Bajio
land costs but the benefit will vary depending on the
region is growing but so is north and central Mexico. Many
region. Moreover, companies looking to place substantial
factors must be put into the equation for an informed
sums must also consider where their clients are and
decision to be made, which in the end will depend on
which region could offer the best opportunity for further
the company's priorities in terms of cost and expenditure
development in the long term.
ELECTRICITY COSTS - AUTOMOTIVE REGIONAL BREAKDOWN (CFE) 40
Northwest North Gulf North Jalisco Bajio Gulf Center Center West Center South Center East Valley of Mexico – North Valley of Mexico – Center Valley of Mexico – South
TARIFFS FOR LARGE LOW-TENSION (LLT) AND LARGE MEDIUMTENSION (LMT) DEMAND PER REGION (MX$/kWh per month) 500 400 300 200 100 0 2016 (LLT)
2016 (LMT)
2017 (LLT)
2017 (LMT)
2018 (LLT)
2018 (LMT)
0 Mexico's metropolitan area Source: Coldwell Banker Commercial, CENAGAS, Natural Gas Intelligence www.NatGasIntel.com/Mexico, CFE, KPMG, CRE
Queretaro
Queretaro - SLP
5 de Febrero
Mexico - Queretaro
Airport
Vallejo
Tultitlan
1
Toluca - Lerma
2
Tlalnepantla
3
Cuautitlan
4
Tepotzotlan
5
Naucalpan
6
Iztapalapa
7
Huehuetoca - Zumpango
AVERAGE LEASING COSTS FOR INDUSTRIAL FACILITIES IN REPRESENTATIVE AUTOMOTIVE REGIONS (US$/m2 per month) 8
WATER AND GAS AVAILABILITY IN MEXICO'S AUTOMOTIVE REGIONS (CONAGUA and CENAGAS)
WATER AVAILABILITY Zone
1 3
4 2 6
GAS AVAILABILITY
HydrologicalAdministrative Regions
Renewable or available water (hm3/year)
1
Northwest
2
North Pacific
25,596
3
Rio Bravo
12,352
4
Northern Central Basin
7,905
5
LermaSantiago Pacific
35,080
6
North Gulf
28,124
7
Aguas del Valle de México 1
3,442
8,273
8
Balsas
21,678
9
Center Gulf
95,022
41
5 7
Pipelines to be tendered by CENAGAS Pipelines proposed by companies
8
Pipelines under construction
9
Private pipelines Pipelines operated by CENAGAS
INVESTMENT COST-COMPETITIVENESS COMPARED TO THE US (percent) Mexico 25 Japan Canada 20
CLUSTER DELIMITATION Cluster
States it Covers
Automotive Cluster of Nuevo Leon (CLAUT)
Nuevo Leon
Laguna Automotive Cluster
Coahuila and Durango
15 10 5
Germany
Automotive Cluster of San Luis Potosi
San Luis Potosi
Queretaro Automotive Cluster
Queretaro
Jalisco Automotive Cluster
Jalisco
Automotive Cluster of Guanajuato (CLAUGTO)
Guanajuato
Automotive Cluster of the State of Mexico
State of Mexico
GIRAA Automotive Cluster
Aguascalientes
Automotive Promotion (FOMOAUTO)
Aguascalientes
Automotive Cluster of the Center Region Puebla – Tlaxcala (CLAUZ)
Puebla and Tlaxcala
Netherlands
UK
Italy
France
Australia
RELATIVE SIGNIFICANCE OF LOCATION-SENSITIVE FACTORS WHEN INVESTINGCost INAdvantage MANUFACTURING Compared to theOPERATIONS US (Percentage) (percent range)
60 50 40 30 20 10 0
Labor costs
Facility costs
Logistics costs
Utility costs
Costs of capital
Taxes
2017
Monterrey
Guadalajara
Old Industrial Area
Northwest
Lopez Mateos South
Periferico South
El Salto - Airport
Santa Catarina
San Nicolas
Salinas Victoria
Pesqueria
Monterrey
Guadalupe
Escobedo
Cienega de Flores
Apodaca
1H18
| VIEW FROM THE TOP
ENSURE COMPETITIVENESS THROUGH TECHNOLOGY IMPLEMENTATION FIDEL OTAKE President of CLAUGTO 42
Q: How has supplier integration evolved in Guanajuato and
analyzing the state’s situation along with the government,
how is CLAUGTO supporting this process?
as well as the state and municipal police forces to determine
A: Integration into local supply chains has advanced.
the best strategy going forward.
OEMs have a time frame of five years to establish their local supplier networks and that has given us enough time
Q: What impact are you expecting from the current trade
to grow the participation of local companies. Many Tier 2
uncertainty between Mexico and the US?
businesses are expected to set up shop in Guanajuato by
A: Our productivity and competitiveness will help us
the end of 2018 and our focus at the moment is to support
face whatever challenges we might face. As long as
SMEs that want to participate more actively in global
companies remain strong and focused on their operations,
supply chains.
we will not be fazed by external tariffs. To this day, many plants in Guanajuato have been recognized by
We are organizing several events to promote supplier
their global headquarters thanks to their productivity
integration in Guanajuato and in our neighboring states.
levels and that puts Mexico in a good position within the
We have also developed a system to evaluate the level of
global industry. Our focus now should be on technology
maturity of local suppliers, coupling that with trainings and
integration, both in product and manufacturing processes.
couching programs during the year to connect the needs of
Within the cluster, we also have a committee focused
OEMs and Tier 1 companies with the available capabilities
on technology and innovation. Product-engineering
in the local supply chain.
directors and manufacturing leaders gather periodically to create synergies with research institutions to accelerate
Q: What impact will Toyota’s upcoming operations have
technology-development processes. Our role in this is to
on the state?
help the private sector connect with the government to ask
A: Toyota’s operations will bring a new wave of investment
for funds and resources for technology development, as
to the state. We expect the company will start operations
well as helping companies access new technologies.
by the end of 2019 and many new Tier 1 companies will accompany the OEM to support its operations. Companies in
Q: How is CLAUGTO helping companies embrace the
Guanajuato are already strengthening their own operations
Industry 4.0 trend?
to prepare for when Toyota arrives but newcomers will have
A: Industry 4.0 will shape the future of the sector. This is a
to set up shop quickly to be ready when the company starts
global trend and if we want to remain competitive, the only
ramping up its operations.
way is to implement technologies that ensure traceability, efficiency and data management. In 2018, we are launching the
Q: How has CLAUGTO addressed the challenge of security
4.0 Smart Industry program with several industrial institutions
concerns in Guanajuato?
to help local suppliers become part of this revolution.
A: Security has become a key topic for our human resources committee. This became such an issue for companies in
Q: How is the cluster incentivizing investment related to
the state that we had to create a subcommittee focused
R&D and engineering activities?
on asset protection. We are exchanging information and
A: To incentivize this, we can work with local research centers so they focus their operations on the needs of the industry. In this way, companies know their design
(CLAUGTO) was
operations will be supported by a local player. To that
officially presented in 2012 as a civil association made up of
end, we are working with the state government to create
six committees focused on preserving and promoting the
an R&D center focused exclusively on supporting the
development of the automotive industry in the state
automotive sector.
The
Guanajuato
Automotive
Cluster
INSIGHT |
CHEAP LABOR NOT MEXICO'S ONLY VIRTUE MANUEL MONTOYA Director of the Automotive Cluster of Nuevo Leon (CLAUT) 43
It is no secret that competitive labor costs are one of
US and Japanese workstyles but local suppliers are not
the main advantages that attract foreign automotive
yet fully acquainted with the specific requirements that
companies to Mexico. So why would companies set up
Korean companies are bringing.”
shop and stay in Nuevo Leon, where labor costs are higher than the national average?
Montoya expects Korean Tier 1s will soon integrate more local content, possibly in two years as the company
Manuel Montoya, Director of the Automotive Cluster
begins production of new models. “In its first production
of Nuevo Leon (CLAUT), says regions are more or less
stages, Kia strived for production stabilization,” he says.
attractive to an investor depending on the kind of operations
“The next step will integrate more local suppliers and this
they will carry out and the level of labor sophistication they
evolution will continue step-by-step.” Montoya is optimistic
need. “Certain processes need specialized talent that can be
regarding the opportunities of the local supply chain and
more easily found in Monterrey,” Montoya points out. The
he points out that some CLAUT members have already
region’s appeal is not to be found in labor costs as much
reached a 40-percent rate of national content integration.
as in the capabilities of the workforce. CLAUT’s objective is to strengthen the local supply chain Availability of universities and technical training schools
to anchor new investments in the region. “One of our
producing engineers and technicians, industrial parks,
goals is to attract engineering and design operations
services-oriented infrastructure and a strong supplier
to integrate manufacturing with these processes,”
base have also made Nuevo Leon a preferred automotive
Montoya says. “There is a far-reaching industry and a
destination. This, however, does not mean that the region
culture of industrial work at all levels that make Nuevo
is free of challenges when looking forward. CLAUT is
Leon attractive for companies to invest in sophisticated
in charge of identifying the problems the supply chain
processes.”
suffers and addressing them by attracting companies to collaborate with one another.
The cluster is already working on its attraction strategy and part of that involved establishing the Automotive
Kia’s new operations in Pesqueria, for example, have
Center for Technological and Talent Development
changed the automotive game in Nuevo Leon. Montoya
(DRIVEN). “We offer a master’s in automotive science
says the OEM, which produced its 300,000 unit only 18
where students can also practice in real-industry cases,”
months after starting operations, brought along a flood of
says Montoya. At the same time, CLAUT is encouraging its
investment from Korean suppliers. “These companies are
members to bring engineering operations to the country.
new sources of jobs and they also mean great opportunities
Navistar is among those that has already complied
for local Tier 2 suppliers to grow,” says Montoya. However,
and now the OEM has a team focused on design and
several challenges must be overcome before local
engineering in Monterrey. Montoya says CLAUT is also in
companies can take advantage of these opportunities. “The
the process of launching a tooling cluster, which is one
automotive industry is demanding in general but Korean
of the main areas of opportunity not only in Nuevo Leon
companies are even more so,” Montoya says. “Companies
but in the country. According to Montoya, Mexico imports
wanting to supply Kia will have to be stricter in areas such
over US$2 billion in tooling components and there are
as costs, deliveries and operating times.”
no local companies that can repair these thus harming
th
competitiveness. “We are setting the stage for a tooling The high percentage of imported Korean content that
industry to bloom in the region by training tool-making
Kia uses is one of the main challenges for the region’s
and cast-molding technicians and design engineers,”
development, according to Montoya. “We are used to the
says Montoya.
| INSIGHT
LOCAL DEVELOPMENT THROUGH INTERNATIONAL COOPERATION HÉCTOR SOTO Managing Director of the Automotive Cluster of San Luis Potosi 44
Expectations of local suppliers are high as time approaches
supply chains. “Automotive companies must change their
for BMW to start manufacturing in San Luis Potosi. According
mindset and invest in certifications that ensure a future for
to Héctor Soto, Managing Director of the Automotive Cluster
their operations,” he says. “They also need to develop their
of San Luis Potosi, the state’s suppliers are getting ready to
technical and technological capacities to support OEMs
jump in and start supporting the German OEM but there are
that work with state-of-the-art vehicle platforms.”
still challenges to maximize the region’s potential. But to grow and exploit these opportunities, local suppliers “Automotive companies in San Luis Potosi must understand
need financing and Soto underlines that access to funding can
the importance they play in the state’s economic
be a tough challenge for Mexican businesses. “Automotive
ecosystem,” Soto says. The Mexican automotive industry
companies need to buy machinery and equipment to grow
has gained momentum and will continue on that path. The
and certify,” he says. To support them, the Automotive
country has done a great job attracting OEMs and these
Cluster of San Luis Potosi collaborates with government
companies have brought their Tier 1 suppliers along. The
agencies, OEMs and Tier 1 suppliers to create attractive
next step, according to Soto, is to develop a strong local
financing schemes so Tier 2s can invest and become more
supply chain to support these companies. As premium
competitive.
brands such as BMW and Mercedes-Benz prepare to start operations and as GM ramps up its production, Mexico
To prepare for future increments in demand, Soto and
needs to evolve from offering inexpensive labor to being
the Automotive Cluster of San Luis Potosi, have also
able to cater to increasingly complex vehicle platforms,
established international cooperation projects with
says Soto. “This is not just about supplying a growing
Japanese government agencies such as JICA to continue
demand for components but also meeting the specific
strengthening the Bajio’s automotive-oriented capabilities.
needs of luxury brands.” Soto points to certifications and
One of these projects dubbed “Strengthening Mexico’s
the readiness to supply for green and increasingly complex
Automotive Clusters” focuses on transmitting Japanese
combustion-engine vehicles as key areas of opportunity
expertise to local SMEs that want to participate in the
that Mexican suppliers can harness to integrate into global
automotive supply chain.
INSIGHT |
JALISCO, THE DOOR TO INNOVATION ALEXANDRO BURGUEÑO Director General of the Jalisco Automotive Cluster 45
Jalisco has been singled out as a technological hub and
growth,” says Burgueño. The cluster has already identified
even known by some as the Mexican “Silicon Valley.” As
between 140 and 150 companies that could participate and
the automotive industry becomes more technological,
it is analyzing each player and selecting those with the best
Alexandro Burgueño, Director General of the Jalisco
opportunity to flourish in the industry. “In the end, we expect
Automotive Cluster, sees an opportunity for the state to
to move forward with 90-100 companies and to establish
support Mexico’s transition into an advanced industrial
clear objectives to fill the gaps in Jalisco’s supply chain.”
future. “We must take advantage of our experience and foster the creation of more R&D and engineering centers so
The cluster is also looking for new investment through
we can move away from mere manufacturing,” he says. “This
promotional campaigns in countries such as Japan and
should be a priority not only for Tier 1 suppliers like Flex and
Germany. According to Burgueño, Jalisco is entering a
Continental but also for local Tier 2 and Tier 3 companies.”
collaboration with other automotive clusters in Mexico, mainly the Automotive Cluster of the State of Mexico, to
To successfully participate in this growing industry, Jalisco
build a general strategy that can help the whole country
must first consolidate its position as a true automotive
attract new investment. “We do not want to compete with
cluster. “Many companies think we are late to the game
other clusters,” he says. “The best way we can move forward
but we still see many opportunities to support Jalisco’s
as a country is by taking advantage of what other regions
automotive future,” says Burgueño. The new cluster’s
are doing and finding the best way to collaborate.”
Director General says that because of OEMs’ preference to invest in Guanajuato and Queretaro, Jalisco had been
Although clusters have a common goal toward investment
somewhat neglected as an automotive region. This is now
promotion, Burgueño also sees this collaboration as an
changing. Lagos de Moreno alone has received investment
opportunity to boost R&D and engineering operations.
from 20 new companies, mainly from Japan and Germany.
“Once we define our goals and areas of opportunity, we will
“These players have realized the benefits of investing
definitely put the topic on the table,” he says. “Our board
in Lagos de Moreno, mostly because of its closeness to
is working on the creation of a Competitive Technology
Guanajuato and Aguascalientes,” he says.
Intelligence Observatory to support the development of R&D activities in the state.”
Since its establishment on Jan. 20, 2017, the Jalisco Automotive Cluster has attracted 30 members, 10 of
There are already efforts from the public sector to boost
which are Tier 1 companies and the rest Tier 2s and Tier 3s.
technology development originating in the Ministry
Being a newly launched cluster, many companies including
of Innovation, Science and Technology. Similarly, the
Honda are still waiting to see how it develops. This has
Guadalajara government has created a master plan for what
encouraged Burgueño and his team to find the best way
is now called the Ciudad Creativa Digital (Digital Creative
to connect companies with local suppliers and establish
City), focused on promoting digitalization and creating
training programs for the Jalisco workforce.
an environment for design and innovation. The private sector and academic institutions are also riding the wave,
The cluster’s priority is to identify new companies that can
with companies like Bosch and Continental establishing
participate in automotive activities and the main areas of
important design centers in the region and ITESM creating
opportunity to strengthen the local supply chain. It also
an institute focused on the car of the future. “We want the
evaluates the capabilities of the existing suppliers and offers
cluster to be the integrating force that unites all initiatives
training for future certification processes. “The endgame is
oriented to the automotive sector,” Burgueño says. “That
to first have a clear perspective of what we have so we can
way, we can orient all efforts toward the latest trends in the
set clear goals in terms of investment attraction and export
industry and encourage more companies to participate.”
| INSIGHT
ADDING TO REGIONAL INTEGRATION DANIEL HERNÁNDEZ Director General of the Queretaro Automotive Cluster 46
Queretaro has made a name for itself among automotive
of tooling components are imported from Asia,” he says.
companies thanks to the quality of its talent, the
“Instead, both the public and private sectors should
infrastructure of its industrial parks and its solid support
work together more actively to develop proper tooling
industry. However, the availability of tooling solutions, staff
technicians and invest in the technology needed to
turnover and new certifications present fresh challenges
produce these solutions locally.” Tooling companies in
and opportunities for local players to fulfill their potential,
Mexico are focused on maintenance, adjustment and
says Daniel Hernández, Director General of the Queretaro
engineering adaptations. However, it is high time for local
Automotive Cluster.
players to participate in design and manufacturing of these components, according to Hernández. “Companies arrive
“The Bajio region represents 29 percent of Mexico’s auto
to Queretaro looking for manufacturing centers for molds,
parts production and INA estimates that figure could grow
dies and other equipment,” he says. “A value chain can only
to 40 percent as new OEMs arrive to the country,” says
be as strong as its supporting industry.”
Hernández. While Queretaro is renowned for its Tier 1 companies, the state’s automotive industry also includes
Labor is another challenge that plagues Queretaro and the
indirect suppliers of components and added-value
Bajio region in general, Hernández says. “Staff turnover is a
processes, as well as a strong support industry. Hernández
natural process that stems from people looking for better
says that Germany, Japan and the US are the main sources
work conditions,” he says. “However, it becomes a problem
of FDI in Queretaro. “Almost 27 percent of the state’s
when brain drain spins out of control and companies’
assembly plants are German, followed by Japan with 19
production is affected.” In the case of Queretaro, some
percent, the US with 13 percent and then a combination of
industrial areas suffer greater turnover problems because of
Canada, Sweden, China and South Korea,” he says.
their geographical location and transportation availability. “In the Bajio alone, the Ministry of Economy expects demand for
Investment continues to flow into Queretaro and
30,000 engineers by 2023 because of the industry’s growth,”
neighboring states such as Guanajuato, which only
Hernández points out. The cluster is working with companies
increases the need to boost the region’s competitiveness.
and the government to solve this problem through training
The Queretaro Automotive Cluster plays a key role in this
and specialization to meet the industry’s needs.
process by helping local players overcome challenges common to the local industry. However, this should not
The cluster also introduces tools such as the Toyota
be an isolated effort. Hernández points out that rather
Production System to its members and organizes
than competing, clusters should work together to support
certification programs so that members can achieve lean,
the industry as a nation. “Clusters can achieve a greater
efficient and competitive operations. This, however, is but
level of regional integration but we need to support the
the first step for companies to reach the level of certification
complementarity between the activities in each region,” he
needed to participate in the industry. Says Hernández:
says. The Queretaro Automotive Cluster is already working
“The cluster needs to push for companies to gain the
with CLAUGTO, the government of Aguascalientes and of
certifications that they need and free their operations from
San Luis Potosi to launch an international cooperation
faulty components.” Since the IATF certification is oriented
project with the Japanese International Cooperation
to risk analysis and minimization, all companies involved
Agency (JICA) to develop a structured supply chain that
in vehicle and auto parts production must have a certified
can support strategic players in the region.
quality management system. “Even companies that are not part of the automotive value chain such as tooling and
According to Hernández, tooling is a major challenge for
clamp suppliers must be certified to continue participating
both Queretaro and Mexico. “A substantial percentage
in the industry,” he adds.
INSIGHT |
EDUCATION KEY FOR SUSTAINED INVESTMENT ELISA CRESPO Vice President of the Automotive Cluster of the State of Mexico 47
In an uncertain economic and political environment,
As the country moves away from traditional manufacturing
maintaining competitiveness is crucial to incentivizing
operations and into higher added-value activities, companies
foreign investment. Understanding the role education plays
and associations like the Automotive Cluster of the State of
in company development is the basis for further industrial
Mexico are learning how they can best support technology
development, according to Elisa Crespo, Vice President of
development and become an innovation hub. “The state has
the Automotive Cluster of the State of Mexico.
years of experience in the industry and that has given it the tools to lead the charge in innovation efforts,” says Crespo. She
“Companies should make continuous improvement a must,
highlights an electric vehicle project developed by ITESM’s
both in quality of products and processes,” says Crespo.
Research Center for Automotive Mechatronics as an example
“Talent development should be one of the utmost priorities,
of how collaboration between the industry and academia has
together with technology integration, particularly as it
spurred innovation in one of the latest industry trends.
relates to Industry 4.0 applications.” Just like other clusters, the State of Mexico sees supply chain development rooted
“The current administration has made collaboration
in human capital growth as a key element in growing the
between the public and private sectors a priority and
national industry. Although the Automotive Cluster of the
because of that, we were able to participate as part of a
State of Mexico has only existed for five years, its members
business delegation at the Hannover Messe exposition,”
support an industry with over 30 years of experience in the
says Crespo. This fair is one of the most important
region and for Crespo, the roadmap toward competitiveness
events globally related to innovation and technology
is to understand how talent can participate in technology
developments and in its 2018 edition, Mexico made a
integration and what is known as Manufacturing 4.0.
strong statement by arriving with a delegation of over 100 companies and representatives of several states, including
“When talking about technology integration, we must
the State of Mexico. According to Crespo, the event was
understand how knowledgeable workers are regarding new
an excellent platform to attract new investment in several
technologies and their implementation in manufacturing
industry segments and even served as the setting to sign
processes,” says Crespo. The cluster is working together
a collaboration agreement with the state government for
with training centers to develop adequate programs
the development of the automotive sector.
for technology implementation, including a Technician in Robotics program created along with ABB. “Other
“Overall, the relationship between the industry, the public
companies such as Dassault Systèmes and Siemens are
sector and academia is what drives the state forward and
equally interested in sharing their latest developments with
continues to attract investment to the region,” she says.
the industry and with academia,” she says.
Despite uncertainty regarding the current negotiations for a new NAFTA agreement and the intricate relationship
The cluster is also collaborating in the renewal of academic
between the US and the State of Mexico in automotive
programs at R&D centers and high-tech institutions. “These
matters, Crespo is optimistic about the region’s future.
players are bringing companies the industry’s latest
“The US will remain our main market,” she says. “Having
technology and innovations and they know the cluster is
said that, the industry, the state government and academia
their launchpad to a wider reach along the entire supply
have started to analyze and cultivate new relationships
chain,” says Crespo. Moreover, the Automotive Cluster of
with other countries.” Germany, for example, has always
the State of Mexico recently opened the Innovation Center
been a good partner for the state, Crespo says, and the
for the Development of Human Capital, which according to
cluster is developing training programs to help companies
Crespo, is focused not only on technology integration but
adapt to the manufacturing practices and standards from
also on continuous improvement education.
the country.
| VIEW FROM THE TOP
SME STRATEGY TO BUILD A STRONGER SUPPLY CHAIN
48
MĂłnica Mendoza Director General of GIRAA Automotive Cluster
EfraĂn Mata President of GIRAA Automotive Cluster
Q: What opportunities will the new Daimler and
are a gateway for more companies to be involved in
Renault-Nissan COMPAS venture bring to suppliers in
global production operations.
Aguascalientes? EM: Having three different brands manufacturing in
Q: How do requirements change between companies of
the country will create huge opportunities for the local
different nationalities and how does that impact strategies?
supply chain. SMEs, in particular, will have an excellent
EM: Each company has its own specific requirements and
opportunity to grow their participation in the industry
certifications might change from one player to another.
as long as they can meet OEM requirements in terms of
Nevertheless, quality is the common denominator among all
quality, productivity, cost and delivery times. Certification
industry participants. At the moment, GIRAA is focusing its
in IATF is a must, as well as understanding how best
support efforts on offering training for companies wanting
to integrate into manufacturing chains. Right now,
to participate more actively in the supply chain. Talent is a
the COMPAS venture has reached significant INFINITI
key element in the automotive industry and OEMs generally
production and eventually Mercedes-Benz will start
demand that suppliers have specialized human capital to
manufacturing, adding to production volume and
support their operations. We are working with universities
increasing pressure on suppliers.
in the state to train the people the industry needs because demand for talent will only increase.
MM: OEMs are looking to make their operations more cost-efficient and having a local supplier network is a key
MM: Aguascalientes is already a globalized entity and
element in that strategy. In the end, logistics advantages
company executives must understand they need to invest in training and certifications to play in the big leagues. Our goal at the moment is supporting companies that
GIRAA Automotive Cluster is a private company association
go through their certification process, helping them
that offers support to SMEs in Aguascalientes to participate in
understand that this investment will yield good results in
the automotive supply chain. The cluster was founded in 2013
the future. We are also pioneering the implementation of
and works with both the private and public sectors
the dual-education system in Aguascalientes.
VIEW FROM THE TOP |
WORK THROUGH BEST PRACTICES, REGULATIONS JAIME GONZÁLEZ Director of CLAUZ 49
Q: What have been CLAUZ’s main achievements after over
Q: How have demands in the state changed now that Audi
a year of operations?
has ramped up its operations and what have been the
A: CLAUZ is now the first cluster in Mexico with an internal
cluster’s priorities to support members?
rulebook that covers its entire staff and membership. This
A: Audi’s growing operations open the doors to a wave of
gives potential members the confidence to participate in
investment from Tier 1 companies focused on catering for
the cluster, knowing that we manage our operations with
the premium automotive segment. This has put positive
transparency in terms of information and use of resources
pressure on the local supply chain to grow its capabilities
for project development.
in terms of quality and production volumes. At CLAUZ, we are identifying the most pressing needs of these large Tier
The cluster has also successfully launched its diploma
1 suppliers so we can support smaller companies in the
program for Management Competencies, designed
best way possible.
specifically for the automotive industry in collaboration with the People’s Autonomous University of the State of
From the moment CLAUZ was established, both Audi and
Puebla. This program addresses the strengthening of soft
Volkswagen became permanent members of the cluster’s
skills in benefit of all our members and collaborators. In
Board. This has led to extraordinary collaboration and
terms of education, we have also started implementing a
effective decision-making from our part. These companies
dual-education model with the Technological University of
have already highlighted the need for more suppliers
Huejotzingo focused on maintenance of dies and molds
with engineering and design capabilities because they
for the College-level High Technician program. In this
want Mexico to participate in the development of electric,
program, students only have 20 percent of their classes at
connected and autonomous vehicles. But, to do this, the
the university, while the other 80 percent is completed at
local supply chain must deliver above-average performance
a company’s facility.
and high levels of competitiveness.
Regarding the development of the local supply chain,
Q: How successful have your strategies been in attracting
we have completed the strategic analysis we performed
more Tier 1 companies to the cluster and what can you do
regarding the needs of the region, which will help us identify
to support these players better?
companies that can enter productive chains and strengthen
A: The best strategy to attract new members is for
Puebla and Tlaxcala’s supply chain. This analysis has also
companies to find value in the initiatives launched by our
helped us identify gaps that we can fill through effective
work committees. Because of this, our work methodology
attraction of foreign investment.
is strictly oriented to the needs that companies share with us. As a result, all our projects have an innate rate of
Q: How have you worked with the state governments of
success. After a year of operations, we already have 20
Puebla and Tlaxcala to ensure ongoing foreign investment?
members and we expect to close 2018 with between 25
A: We have a very close relationship with the state
and 30 members, which would represent an increase of
governments of Puebla and Tlaxcala since they are a
100 percent compared to our standpoint at the moment
key part in our operation and permanent members of
of CLAUZ’s foundation.
our Board. Just as we help them identify the gaps in the local supply chain, we offer both administrations a neutral platform to obtain first-hand knowledge of what
The Automotive Cluster of the Center Region Puebla – Tlaxcala
the industry is demanding. That way, the states can adjust
(CLAUZ) is an association that brings together companies,
their economic development policies and support new
government entities and academic institutions to work on a
entrants to the region.
common plan to increase competitiveness in Puebla and Tlaxcala
| ROUNDTABLE
WHAT ADVANTAGES DOES YOUR STATE PROVIDE TO POTENTIAL INVESTORS?
As the automotive industry developed, clusters started forming in specific areas of the country that later had an impact on investment coming to the country. Although there is a national desire to attract more companies to the country, each state provides different advantages for its investors that clusters and other associations use as leverage to increase economic growth in the region. Collaboration or not, there is competition to attract the best companies to each state. To showcase these differences, Mexico Automotive Review asked cluster and association leaders to name the biggest advantages their state could offer and why should investors
50
choose their region to invest.
Queretaro has evolved to offer more than just manufacturing operations thanks to engineering centers like GE’s or Continental’s and the network of public R&D centers that exists in the state. Queretaro can now offer design and engineering operations to the automotive industry. With over 50 years of automotive history, the state has created specific academic programs and a strong supplier base with around 200 Tier
DANIEL HERNÁNDEZ Director General of the Queretaro Automotive Cluster
2 companies that support the industry’s evolution. The state’s support industry also includes companies that automate production lines, produce tooling solutions and check fixtures. Moreover, several companies have chosen to establish their operations in Queretaro because of the calmness and security conditions that exist here, coupled with a solid infrastructure of industrial parks.
Our biggest advantage is our logistics infrastructure and the advantages it gives us in terms of connectivity. Having access to a state-of-the-art airport that can rival any project in the world will position not only the State of Mexico but the whole country as a model for logistics infrastructure and trade. Our human capital is equally important, together with our long-standing experience in helping companies
ELISA CRESPO Vice President of the Automotive Cluster of the State of Mexico
survive their first years after establishing in the region. Overall, the relationship among the industry, the public sector and academia is what drives the state forward and continues to attract investment to the region. We are learning how we can best support technology development and become an innovation hub. The State of Mexico is the region with the highest concentration of R&D centers in the country, both public and privately funded.
Aguascalientes is in a good position as an investment destination but we still need more involvement from the state and Federal governments. There has been investment in industrial infrastructure and a customs agency that allows companies to do all their paperwork in the state and not at the border. We even have a consolidation center that gathers all materials that companies need and that they can use to avoid
EFRAÍN MATA President of GIRAA Automotive Cluster
housing unnecessary stock at their premises. The state is also in a privileged position logistics-wise. We are located between the Lazaro Cardenas port and Veracruz and we also have access to the rail network. Having said that, it would be ideal to have one or two more points of access to ease transportation efforts. Our airport infrastructure is also limited and cargo planes must sometimes land in Guadalajara.
San Luis Potosi is in a very attractive development phase. Metaphorically speaking, San Luis Potosi is like a teenager that is just recognizing his potential. Mexico City and the metropolitan area are like a 60-year-old man that has reached maturity and is not looking for anything new. Puebla, Jalisco and Nuevo Leon represent a 30 or 35-year-old that still has drive and is planning to ensure a healthy retirement. San Luis Potosi has massive potential and many countries, such as Germany, Japan and Korea, are realizing the opportunities of investing there. Other states might already be consolidated clusters but in San Luis Potosi we are eager to be a key player in the industry.
ALEJANDRO VERAZA Chairman of the Automotive Cluster of San Luis Potosi 51
One of our key advantages is our geographic location and what this offers in terms of logistics. We have access to both railways moving to the north of the country and to ports in both the Atlantic and the Pacific. However, talent is what really differentiates Guanajuato as an investment destination. We have a distinguished work culture and many people specialized in key activities for the industry. Security, although an issue in the entire country, has been controlled in the region as well, mainly because of the high talent demand the automotive industry has generated. We have also
FIDEL OTAKE President of CLAUGTO
tried to strengthen the security standards within companies. We have worked with companies to identify weak spots and to offer training for security personnel.
Our objective is to become a supplier hub for all the OEMs established in the Bajio. This region is already becoming saturated and investing in an existing or new industrial park is becoming increasingly expensive. Meanwhile, Jalisco still offers accessible and competitive infrastructure. Service availability is also becoming an issue in the Bajio, mainly when it comes to water access. Jalisco still has a vast water supply, which is a must for some automotive processes. We do not depend solely on Honda to attract new suppliers. Many companies think we are late to the game but we still see many opportunities to support Jalisco’s automotive future.
ALEXANDRO BURGUEÑO Director General of the Jalisco Automotive Cluster
Regions are more or less attractive to an investor depending on the kind of operations they will carry out and the level of labor sophistication they need. Certain processes need specialized talent that can be more easily found in Monterrey. The region’s appeal is not to be found in labor costs as much as in the capabilities of the workforce. Availability of universities and technical training schools producing engineers and technicians, industrial parks, a services-oriented infrastructure and a strong supplier base have also made Nuevo Leon a preferred automotive destination. There is also
MANUEL MONTOYA Director of CLAUT
a far-reaching industry and a culture of industrial work at all levels that make Nuevo Leon attractive for companies to invest in sophisticated processes.
We know a company’s decision of where to invest has many variables and involves a certain amount of time to analyze the information on each region. However, we have realized that one of the biggest advantages for companies that choose Puebla and Tlaxcala as an investment destination is the availability of qualified labor, as well as low labor turnover rates when compared to other regions in the country. Both states also offer a stable business environment with a very low threat of strikes. Furthermore, this region is a natural cluster that surrounds many of the most important universities in the country with programs ideally suited for the automotive industry.
JAIME GONZÁLEZ Director of CLAUZ
| PROJECT SPOTLIGHT
+17,000 jobs generated by companies in Guanajuato Puerto Interior
GUANAJUATO PUERTO INTERIOR, FROM MANUFACTURING TO MINDFACTURING Guanajuato Puerto Interior is considered the most dynamic and consolidated dry port in Mexico and Latin America. This industrial and logistics complex in Guanajuato has reinvented its business model that was traditionally focused on industrial and manufacturing activities toward the generation of high added-value businesses and services or what is now called “mindfacturing.” The economy of knowledge and Industry 4.0 will now be the driving forces behind the development of this complex supported by the state of Guanajuato. Since March 2006, Guanajuato Puerto Interior has promoted the investment of companies from over 18 countries, installed in over 1,270ha and generating over 17,000 direct jobs. The Interior Customs Office of Guanajuato has also been a key element in developing foreign trade in the region and in managing imports and exports in record time for companies in the state. The complex now houses national and international manufacturing companies from the automotive and auto parts sectors, as well as an intermodal rail terminal operated by Ferromex, as well as the Sky Plus aerospace park. Following industrial technological advances and demands for business modernization, Guanajuato Puerto Interior’s bet is on Industry 4.0-oriented companies that can make it a Smart Port 4.0. This is a new dynamic development focused on financial, human and technological resources that seeks efficiency in governance, logistics, sustainability, housing and most importantly, human resources through retention and attraction of talent. The goal of this new strategy is to offer higher added-value to the logistics, manufacturing and industrial supply chain. R&D and innovation will be a priority for all companies establishing in Guanajuato Puerto Interior. IPN will remain a cornerstone for talent development through its Professional Interdisciplinary Unit for Engineering Campus Guanajuato, where over 2,500 students are training in industrial, biotechnological, pharmaceutical, aeronautics and automotive systems engineering. Smart Port 4.0 will boost what is called the City of Innovation, Technology and Services, which will involve projects such as CIATEC’s Innovation and Technological Development Complex, as well as the Center for Research and Development on Crating and Packaging from the De La Salle Bajio University.
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| VIEW FROM THE TOP
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SUPPLY CHAIN KEY FOR INVESTMENT PROMOTION ARMANDO CORTÉS Executive Director for Industrial Development at ProMéxico
Q: What is the main area of opportunity for Mexico to continue being an attractive investment destination? A: Mexico will continue growing as long as we can diversify the country’s investment sources and export markets, strengthen value chains and continue investing in human capital, engineering and R&D. ProMéxico is confident about the steps that Mexico is taking to develop its strategic industries because those are the internal factors that depend on the country. Inasmuch as Mexico prepares itself and has competitive industries, the country will be more successful. Q: What are ProMéxico’s priorities to develop the local supply chain A: It is important to have strong terminal industries but even more so to produce a strong, diversified supply chain with potential for development. Building a national supplier base is an institutional priority for ProMéxico. We cater to advanced-manufacturing industries, such as aerospace, automotive and electronics, which usually share a supplier base. Mexican suppliers are evolving. Rather than catering to a single industry, they are supplying several and diversifying their portfolio. This is a positive step in the development of the country’s advanced-manufacturing industries. ProMéxico focuses on identifying the productive capacities of SMEs so they can join these industries’ supply chains and on boosting Mexican content in these industries through business meetings focused on strategic industrial processes.
ProMéxico is a branch of the Mexican government that coordinates the country’s participation in the international economy. Its main objectives are promoting the attraction of FDI and supporting the internationalization of Mexican companies
INSIGHT |
CARRYING OEM GROWTH PLANS TO SAFE HARBOR JESÚS LONGARES Director of Industry and Energy at IDOM Mexico 55
As a greater number of large multinationals bring new
times in terms of both employees and invoicing and this
projects to the country, they must be aware that the
industry has played a key role.”
established infrastructure models they use at home might not work in Mexico. This can be an unexpected challenge for
IDOM has previous worldwide experience in the automotive
automakers who often underestimate their requirements,
sector, working on recent projects like the new Mercedes-
according to Jesús Longares, Director of Industry and
Benz Vans plant in Charleston, South Carolina. Longares says
Energy at IDOM Mexico, a Spain-based consulting,
the company has mainly focused on OEMs such as Daimler,
architecture and engineering company.
GM, Renault, PSA and Nissan, but expects to collaborate with an auto part company shortly. “We should grow 40
“When companies in the auto parts sector build a new plant in
percent in the automotive sector in 2018 in terms of both
Mexico,” he says, “they try to replicate the same infrastructure
employees and invoicing,” he says. “My main objective for
model they use for their European or Asian facilities.” The
this year is to start working on small contracts with large
standard process is a design-bid-build scheme in which the
OEMs while continuing to work with auto parts companies.”
developer tenders all construction activities — an approach companies might use when developing a completely new
Together with its design and project management operations,
project. Instead, suppliers in Mexico use a basic and already-
IDOM’s multidisciplinary consulting team enables the company
tested plant model for their new project and bring in a general
to respond to clients’ needs while helping them make the
contractor supported by a supervising team that often is not
transition into the Mexican market. The company advises
adequate in number or suited to the task.
client companies using feasibility studies, competitiveness proposals, logistics studies and layout optimizations. While
“Auto parts companies work according to OEM orders,”
this can help new companies establish their operations
says Longares. “This makes their delivery times short,
swiftly, Longares advises new investors to keep an open and
so they must reduce plant construction times as much
unprejudiced mind about what they might find in the country.
as possible.” However, according to Longares, European
“Many think that even though it is a capable country, Mexico
companies usually entrust supervising activities to a small
still lacks the necessary elements for a project to succeed,
team, something that is simply not possible in Mexico.
such as competent engineering,” he says. At the same time,
“One of our main challenges is convincing companies,
Longares has found some potential clients are reluctant to
especially those from Europe, that the supervising team
invest in the required resources for consulting and engineering
must be more robust than the one they expect.” IDOM has
studies prior to the construction of a new plant. “Companies
extensive experience in design and project management
might choose a cheaper analysis but in the end that will result
across various sectors. In Mexico, the company was initially
in bad engineering and further costs down the line.”
focused on energy projects including the El Porvenir wind farm and the Tamazunchale combined cycle power plant, the
Longares maintains a positive outlook for 2018 while being
largest one in Latin America at the time producing 1.2 GW. As
aware of the impact that political uncertainty stemming from
projects became smaller and more localized after the Energy
the 2018 federal elections and the NAFTA renegotiation can
Reform, the company turned to the Mexican manufacturing
have. “IDOM has experienced the paralysis that uncertainty
sector. “Hyundai is considering a new plant in Mexico, Ford
generates, as some projects that had already started have
wants to bring its electric-vehicle production to the country
been put on hold,” he says. “Elections will worsen this effect
and Tesla has inquired about land availability in Puebla” he
because infrastructure projects stop around the middle of
says, showcasing IDOM’s positive expectations for the sector.
the year and start picking up after August or September.
“Automotive is a priority for IDOM,” says Longares. “In the
Several companies will take the foot off the throttle until
last four years, our manufacturing division has grown 3.5
the political storm passes.”
| VIEW FROM THE TOP
UNCERTAINTY IS TEMPORARY, LOCATION AND LABOR ARE DECISIVE ALEJANDRO LARA Director General of American Industries 56
Q: How has American Industries grown its project portfolio
A: Putting commercial rules to the test opens the door
in the real-estate and sheltering markets?
for doubts regarding the viability of projects in Mexico.
A: We have grown in terms of real estate and new shelter
In this situation two processes take place. One, there are
administrative services projects in most of the regions where
definitions that reduce uncertainty. Two the companies that
we operate. These regions include Jalisco, Guanajuato,
choose to bet despite uncertainty will become the winners.
Queretaro, San Luis Potosi, Nuevo Leon, Ciudad Juarez and Chihuahua. Regarding our real-estate offering, we are
Tariff levels for exports if NAFTA falls through are
growing between 50,000m and 70,000m in leased area
important for any company planning a new project in
per year, mainly in Guadalajara, Queretaro, Ciudad Juarez,
Mexico. If NAFTA were scrapped, we would fall into a WTO
Monterrey and Chihuahua. We are closing between 10
scheme resulting in export tariffs of 3 percent on average.
and 12 projects per year and we expect to maintain this
Exchange rate volatility is already casting doubt on the
level of growth in 2018. Last year was challenging but we
continuity of NAFTA but eventually, tariffs would be
expect for more certainty from 2Q18 to the end of the
compensated by the currency exchange rate. The peso has
year. Regardless, we know projects cannot be stopped
devaluated against the dollar 8 percent against a potential
despite the uncertainty originated in the ongoing political-
tariff of 3 percent. This means the lack of competitiveness
commercial environment.
due to the end of NAFTA would be diminished by an
2
2
improvement in exchange rate conditions. Q: In which regions does American Industries expect to experience the most growth?
Q: What should real-estate developers and shelters
A: Markets that are not too dependent on the automotive
prioritize to promote investment in Mexico?
industry will not be so sensitive to the uncertainty stemming
A: Having the most updated and accurate information is key
from NAFTA renegotiations. As a result, we expect more
to helping companies make a strategic projection of their
significant growth in regions such as northern Mexico
costs in Mexico. American Industries has a Site Selection
and areas with greater diversification in the electronics
service where the company offers potential investors a
or aerospace industries, such as Queretaro, Chihuahua,
cost-modeling service that measures the feasibility of their
Ciudad Juarez and Guadalajara. In comparison, states
business in Mexico. Depending on the industry, one region
with a greater exposure to the automotive sector, such as
may be better than another. For the automotive industry
Guanajuato, San Luis Potosi or Aguascalientes, will likely see
it varies.
slower development due to this uncertainty. At the moment, between 30 and 35 percent of our operations are related to
The most important factors to consider when identifying
the automotive industry but despite the uncertainty regarding
a new investment site are location of clients and suppliers,
trade, we will not change our long-term expectations for
cost and availability of labor. These vary from region to
the industry.
region, generate variations in our costs modeling and impact projects depending on where companies choose
Q: How will American Industries’ shelter services be
to install their operations. The north, for example, was
affected by the NAFTA talks?
ideal for the production of harnesses 30 years ago but as labor costs rose, many harness companies started looking for locations in central and southern Mexico and in more
American Industries is a shelter and real-estate services
remote northern areas. In this sense, companies that need
provider with more than 40 years of experience in the Mexican
more specialized labor and can pay higher salaries may be
market. It has helped over 200 manufacturing companies
better placed in a city with a more expensive labor market
establish their operations in Mexico
that suits their specialization needs.
VIEW FROM THE TOP |
AUTOMOTIVE DYNAMISM BOOSTS GROWTH OF INDUSTRIAL DEVELOPER LORENZO DOMINIQUE BERHO CEO of Vesta 57
Q: Given over half of Vesta’s real-estate development
account for 52 percent of our automotive clients, while the
portfolio is in the Bajio region, what are the advantages
remaining 18 percent are Tier 2 and Tier 3 suppliers. We also
of the area and what is your differentiator?
have distribution centers oriented mostly to the aftermarket
A: The automotive industry’s growth has concentrated mostly
where we support automotive companies, mostly OEMs.
in this region. Since 2008, states in this area have reached
We target multinational companies with high credit quality
GDP growth rates of 4 percent compared to the national
because they can commit to long-term contracts. Aside
average of 2 percent. This economic growth is directly linked
from OEMs themselves, our ideal clients are multinational
to industry’s expansion. Vesta has focused its operations on
suppliers that support several automakers and do not
the Bajio region because of the area’s economic dynamism.
depend on a single automaker to operate.
We excel at helping foreign OEMs and suppliers set up shop in the Bajio region because of our 20 years of experience
Q: How can Vesta support its clients in their logistics
working in this area as opposed to other industrial real-estate
operations?
developers that have focused on northern or central Mexico.
A: By collaborating closely with clients. Not only are the avenues in our industrial parks wide enough for trailers
Q: What challenges might Vesta face due to the potential
to move efficiently, Vesta also makes sure its clients’
saturation of automotive companies in the Bajio?
switchyards are built with appropriate concrete, receive
A: Saturation is a good problem to have. Automotive
constant maintenance and have enough space to park
companies in this area can easily achieve synergies with
trailers. Our buildings’ roofs must be at least 9.7m high so
one another thanks to their proximity. There are nine
clients can stow and store goods efficiently, while managing
OEMs located in a radius of 150km in the Bajio region and
forklifts with ease. Clients choose whether they want the
a myriad of Tier 1, 2 and 3 suppliers. Rather than saturation,
export program service since they can have their own
Vesta sees the concentration of automotive companies
free-trade zones in their facilities through the Temporary
as an opportunity for the industry to develop more and
Import Program for Export Articles established by the Tax
better products. Automotive-oriented infrastructure in the
Administration Service.
region has been surpassed by the industry’s growth, which incentivizes the construction of new roads, railroad tracks
Q: What are Vesta’s growth priorities for the rest of 2018?
and other logistics infrastructure.
A: We continue increasing the size of our available industrial real-estate portfolio while also bringing in more customers.
Q: What is Vesta’s strategy to meet the demands of
In 2017, Vesta reached an occupancy rate of 95.3 percent
automotive manufacturing companies?
of its industrial portfolio, up from the 93.8 percent in 2016.
A: Vesta is focused on understanding every link in the
In 2018, we expect to increase our total space portfolio by
automotive supply chain. We understand the infrastructure
280,000m2 to 2.8 million m2 with an occupancy rate above
needs of each company in terms of quality standards, heights,
95.3 percent. We expect to continue attracting the strong
switchyards, electrical power, automation, proximity to other
participation of the automotive industry while bringing
companies and available labor in each regional market. There
in more aerospace, renewable energies, medical devices,
are different kinds of automotive companies from OEMs and
logistics, electronics, retail and e-commerce clients.
Tier 1s to automotive-oriented logistics operators. Vesta tries to understand each client to offer solid support. Vesta is a Mexican real-estate development corporation that
Almost 30 percent of our automotive clients are OEMs.
focuses on industrial parks for manufacturing industries and
These include BMW, Mercedes-Benz, Volkswagen, Nissan,
distribution centers. The company’s portfolio will total 2.8 million
GM and Chrysler. Tier 1s such as Voestalpine, HBPO and ZF
m2 by the end of 2018
Kia Proceed Concept Drawing
MEXICO’S ENGINEERING DRIVE
3
Mexico’s position as a low-cost manufacturing hub is no longer enough to keep potential investors interested. Technological evolution and the adoption of new trends like mobility and electrification are forcing the country to participate in a more advanced environment. Without a proper strategy to face these challenges, Mexico risks losing its position as an automotive leader. Technology integration, local supplier development and the evolution of capable human talent are among the most pressing needs the country faces on its road to success.
In this chapter, several Mexican leaders share their perspective on what should be the country’s priorities to remain competitive in the automotive industry. From up-and-coming national players to long-standing suppliers that have created an international image, Mexico’s Engineering Drive features both challenges and success stories related to the Mexican market and how the country is advancing toward an added-value offering.
59
CHAPTER 3: MEXICO’S ENGINEERING DRIVE 62
ANALYSIS: Disposition Does Not Equal Action
63
VIEW FROM THE TOP: Mario Rodríguez, Arbomex
64
VIEW FROM THE TOP: Jorge Martínez, Zacua
66
VIEW FROM THE TOP: Miguel Avalos, Air Design
67
VIEW FROM THE TOP: Ernesto Sánchez, Seeräuber Automotive de México
68
INFOGRAPHIC: Competition in the Big Leagues
70
VIEW FROM THE TOP: Julieta Torres, CIDETEQ
72
VIEW FROM THE TOP: Jesús González, CIDESI
73
INSIGHT: Óscar Morales, Grupo Mess
74
INSIGHT: Omar Carrera, Dukke Consultores
75
INSIGHT: Victor Vazquez, Consultores CPM
76
ROUNDTABLE: How Attractive is Mexico as an Engineering Destination?
78
INSIGHT: Renato Villaseñor, Galnik
79
INSIGHT: Eugenio Floresgómez, Grupo Pochteca
80
INSIGHT: Franco Beltrametti, Alian Plastics
81
INSIGHT: Luis Fernando García, SINEC Technologies
82
VEHICLE SPOTLIGHT: Zacua, the New Mexican OEM Bet
84
INSIGHT: Sergio Andrade, Grupo Sypeisa
85
INSIGHT: Charles Trimmer, Grupo CTT
Hernán Barrios, Grupo CTT
61
| ANALYSIS
DISPOSITION DOES NOT EQUAL ACTION The government and the industry understand that Mexico needs to evolve beyond manufacturing and into added-value operations. Yet, there remains a disconnect between talk and implementation. Companies are gradually bringing more R&D and engineering to the country but is it enough for Mexico to transform itself?
62
That Mexico is the seventh-largest light-vehicle
Overall, investors have faith in the capabilities of Mexican
manufacturer in the world underlines the country’s
talent, evidenced by the fact that only 15.2 percent
attractiveness as an investment destination for
of the companies surveyed by MAR 2018 see a lack or
production operations. Globally, the automotive industry
deficiency of human talent as an obstacle for Mexico’s
is at the forefront of innovation, not only in manufacturing
evolution beyond a manufacturing site. In contrast, 35.1
processes but in the technology that is increasingly
percent of the companies see lack of R&D and technology
present in a vehicle. Electrification and autonomy have
development capabilities as a hindering factor for the
become hot topics for every industry participant. Yet,
country’s development. “Universities should be a priority
Mexico has not evolved past its collaboration as a low-
in the process of incentivizing R&D and design operations,”
cost manufacturing site, which in the end could be
says Miguel Avalos, Director General of Air Design. “At
detrimental to its position as a key automotive hub and
the moment, the knowledge that these institutions
an attractive investment destination.
are generating is sorely lacking compared to other design hubs.”
According to a survey conducted by Mexico Automotive Review (MAR) 2018, 64.2 percent of the companies
Companies are doing their part and many have already
questioned agree that Mexico is ready to become an
established training programs to help new hires elevate
engineering and design hub, while only 16.4 percent
their capabilities to what the global industry needs.
believe the country is still not up to the challenge. This
Foreign players, in particular, have been very open in
shows promise when considering that new projects
sharing best practices with local talent and helping local
oriented to R&D and engineering activities keep arriving,
engineers develop their skills through international training
one of the latest being Continental Automotive’s new
programs. However, this cannot be a one-sided effort.
R&D center in Queretaro with an investment of US$58.3 million. However, when digging deeper into why this
“Education must be at the top of the list for the new
is not a common practice among investors, the main
administration,” says Miguel Márquez Márquez, Governor of
factor that comes up is the lack of specialized academic
the State of Guanajuato. “The government must continue
programs that offer graduates the right knowledge and
supporting academic institutions and incentivizing
skills to participate more actively in the industry.
the establishment of dual-education programs.” The government must make advanced education a priority
“Right now, there is no education program that can offer
for the industry to advance at a faster pace. Some state
graduates the necessary expertise on mobility technology
governments have already understood this and they
or embedded systems,” says Jorge Vázquez, R&D Center
are working together with their respective clusters to
Director of Continental Automotive. To bolster its appeal
find ways to import experience from abroad and build a
to potential investors, the country’s strategy was to
stronger collaboration between the state and the industry.
develop manufacturing expertise, mostly at a technical
However, at a federal level there is still considerable room
level to satisfy the most pressing demands of a growing
for improvement.
industry. This was a necessary measure considering that even with these programs implemented, the country
President Enrique Peña Nieto’s administration set the goal
still faces a lack of available talent to cover company
of increasing R&D expenditure to 1 percent of national
requirements. “In the center of the country, people are
GDP and according to Rogelio Garza, Deputy Minister
highly specialized but there is little availability, which
of Industry and Commerce, Mexico’s expenditure stands
means we must train our new hires as fast as possible,”
at 0.9 percent of GDP. “It is far easier to retain foreign
says Alejandro Veraza, Managing Country Director of
projects when the company has its design operations in
TI Automotive. “In the north of the country, we face
Mexico rather than just component production,” he says.
a problem of constant migration. People who wanted
Among President-elect Andrés Manuel López Obrador’s
to move to the US but stayed close to the border are
goals is to boost innovation and technology development
now returning to their states of origin because work
in the country, which gives hope to companies wanting to
opportunities are blooming.”
develop their local operations.
VIEW FROM THE TOP |
AN OPEN MIND KEY FOR BUSINESS SURVIVAL MARIO RODRÍGUEZ CEO of Arbomex
63
Q: What advantages can foreign investors gain from local
lawnmowers and tractors also use the same systems. We
players with design and engineering operations?
are trying to attack this niche and we are showcasing our
A: Besides being a more profitable country in terms of
products and technology with the same level of quality and
costs, one of Mexico’s biggest advantages is the continuous
highest standard of performance that we deliver to other
training of technicians and engineers focused on advanced
industries. As an example, we are already collaborating with
technology, coupled with the establishment of engineering
Kawasaki Motors Manufacturing Corporation.
and design centers from local and foreign companies. Mexico is advancing toward a more technological
As an automotive supplier, the main advantage we can
participation in the automotive production chain thanks
offer to clients in these new segments is our experience
to the support of private companies, universities such as
in quality and repeatability in our production process.
ITESM and IPN, as well as government R&D centers.
Our cost structure has already been depurated to the minimum and our parts-per-million scrap generation is
Q: How has Arbomex grown its collaboration with
minimal, thus giving us an edge over any competitor
universities and R&D centers?
in the market. We also have the advantage of being
A: We are in the middle of an ambitious project to develop an
vertically integrated with foundry, machining and sub-
iron camshaft which could compete with steel in automotive
assembly operations, which allows us to control the entire
internal-combustion engine applications. We named this
manufacturing process of our components from casting
material Acehierro and our camshafts derived from it will
to machining.
lead to lower production costs, thus giving us an opportunity to grow our market share. We established a collaboration
Q: What are Arbomex’s growth expectations and what are
agreement with IPN in August 2017 that assigns us Ph.D.
your plans regarding inorganic growth in other regions?
graduates in the topic of metallurgy. They have oriented us
A: We expect a good year in 2018. We are in the middle of
in our material development process and now we are testing
a renovation tied with our strategic development plan set
our components at IPN’s laboratories.
at the end of 2016. First, we are working on implementing a new foundry, which will bring more productivity, quality and
Q: As a leading Mexican Tier 1 player, what advice would
cost competitiveness to our operations. We are working on
you give to new local players?
ensuring repeatability throughout our entire process with
A: The biggest challenge for companies is to gain clients’
the use of Industry 4.0 solutions. In terms of expansion to
trust. In our case, being the camshafts manufacturers of
other regions, we are evaluating the Asian market. China is
choice, we deliver added value in terms of quality, cost,
rapidly evolving, companies are making strategic decisions
technology and timely deliveries. Local players must be
and the country is becoming the strongest economy on the
ready to demonstrate that they can offer an added value
planet. Meanwhile, India is also growing its presence in the
to their clients. At the same time, companies must be
global market. The US will always remain an important client
open and creative enough to showcase their products and
for Mexico due to its proximity but we do not want to miss
technology in other industries besides automotive. We work
out on the opportunity to become suppliers for two of the
with the highest quality standards in the manufacturing
strongest economies in the world.
sector, which can be applied to many different industries. Q: What strategies does Arbomex have regarding
Arbomex is a Mexican company that specializes in production
diversification?
of powertrain and chassis components, including camshafts,
A: Internal combustion technology is not only applicable
crankshafts, casted parts and precision machining parts. It
to the automotive industry. Many products such as
mainly exports to North America and Europe
| VIEW FROM THE TOP
PARKING LOT GIANT PUTS FAITH IN NEW MEXICAN OEM JORGE MARTÍNEZ Director General of Zacua
64
Q: What spurred a parking lot management company
Q: Considering the unsuccessful previous ventures of
like COPEMSA to launch an auto OEM and develop an
Mexican OEMs, how are you ensuring Zacua’s success
electric vehicle?
in the automotive market?
A: From a business standpoint, we realized that due to the
A: We do not want Zacua to be a mass-market brand.
time required for electric vehicles to recharge, charging
Our product targets a changing market that in the last
infrastructure could only be located in houses, office
years has been willing to pay more and even relinquish
buildings or parking lots — places where people leave their
some comfort in favor of an innovative and more socially
cars for long periods. COPEMSA manages a large parking
conscious offering. That being said, we had to find a way
infrastructure spread across all of Mexico’s metropolitan
to make the project viable and bankable.
areas, which gives us natural access to this business opportunity. Additionally, we believed this would be a good
We spent years looking for the right partners to develop
opportunity to reach out to future clients. Approximately 5
our technology and engineering, enabling us to create
million vehicles circulate in Mexico City, plus close to 2 million
a proposal that was ready for the global industry.
more that come from the Mexico City metropolitan area.
Although we have found these collaborators, we are still
COPEMSA’s parking lots register around 7 million entries per
pacing ourselves to ensure our success in the market.
month, which means we have access to practically the entire
After the M2 and M3 release in 2017, we announced
client base that could potentially buy a new car. This gives
we would market 100 units in our first year, 200 in the
us an insight into what car owners are looking for and why.
second and 300 in the third. We had a slight setback in our manufacturing output due to the Sept. 19, 2017
Looking at the problem subjectively, we were not happy
earthquake that impacted our operations in Puebla and
living in a country without its own OEM, particularly when
forced us to move from the city center to the Puebla
the country has a strong automotive focus; a quality, efficient
2000 industrial park. But commercially speaking, we
and well-structured supply chain and the necessary talent
expect to beat these targets.
to develop its own technology. Our inconformity allowed us to bring a different and innovative proposal to the market.
Q: How soon do you expect sales of the M2 and M3 to generate a profit for Zacua?
We were initially hesitant to launch our vehicle because we
A: We do not evaluate Zacua from an economic
were not sure what reaction we would get from the public.
perspective. Rather than focusing on the returns, we
Zacua would be a new brand in a highly competitive market,
want to develop a strong company, which would be a
a Mexican brand and it would focus on electric vehicles; our
good strategy for the Mexican economy as a whole. We
proposal was one paradigm shift after another. However,
are not worried about our profits at the moment and all
we were pleased to find that the market was interested in
resources entering the company are being reinvested to
our proposal. Clients were attracted to our designs, they
support our technology development process.
agreed that the car’s capabilities could help solve the city’s mobility issues but beyond that, they liked that it was a
How long it takes to recover our investment depends on
Mexican vehicle.
many variables. We could expect to see a profit in five or six years but if we have remarkable results, we could recover everything in just one or two years. Furthermore,
Zacua is a 100-percent Mexican OEM focused on electric
we are not developing the M2 and M3 from zero. Thanks
vehicle development. The company released its first two
to our strategic relationship with Chatenet, we had access
models, the M2 and M3, in 2017. Both are manufactured at
to the company’s designs and we have remained ahead
Zacua’s facilities in Puebla
of our projections.
Zacua Manufacturing Plant / Puebla
65
We are now developing a four-seater model from scratch
launch this new business before the end of 2018 but right
that will require a significant investment. Depending on
now our priority is to invest in Zacua.
how the project advances and how the market evolves, the process might take three years, which means we
Q: As Zacua’s operations grow, how will you garner the
would see a return on that investment in the next eight
necessary resources for its development?
to 10 years.
A: Originally, the company was a family-and-friends venture. However, a fellow C-level executive from a
Q: How will Zacua manage its operations from a distribution
financing institution advised me to pitch the idea of
standpoint?
investing to our current suppliers to gauge their reaction.
A: Our distribution model will be purely digital, except for a
We approached our powertrain partners from Dynamik
single showroom in the Polanco area of Mexico City that will
Technological Alliance — originally from Spain’s Basque
serve as a gathering point so clients can see the vehicles.
Country — and they were eager to join the project. We
Other than that, our business will rely only on digital
are still open to new investors but beyond the monetary
marketing. We believe this is the best way to commercialize
offering, we want partners that can provide an added value
our vehicles and we do not want to reduce our margins
and new ideas to Zacua.
by adding distribution intermediaries. This allows us to guarantee the best prices for our end customers.
Q: How attractive is Mexico as an engineering destination and what can national players do to improve this image?
We also have an alliance with the Car Fast platform, which
A: We have all the elements in place to advance as an
will serve as an additional channel for clients to get to
automotive design and engineering destination. There is
know the vehicles and find a suitable financing alternative.
a strong and fully articulated supply chain, supported by
Electric vehicles do not require as much maintenance as
quality operations and capable technical and engineering
internal combustion-engine models due to the simplicity
talent. We are also at the right time to make this transition
of the equipment. As a result, we do not need a massive
and the heat we have been receiving from US President
aftersales infrastructure.
Donald Trump should encourage the country to reflect on its current capabilities and lessen its dependence on
In the following months we will be more active in our
low-cost manufacturing activities.
marketing campaigns, not only looking to be in the mind of the consumer as a new brand but also as an agent of
Big national companies such as Grupo Carso and Bimbo
change toward a more environmentally conscious future.
are already investing in the development of a Mexican
In the end, we want to earn the public’s trust through a
automotive industry and that will only incentivize more
clean strategy.
players to participate in the market. Moreover, as automotive technology moves toward alternative motorization, the
Q: Why did you not choose Zacua vehicles to support your
technological barriers that prevented companies from
other venture focused on car sharing, xixo?
participating in the supply chain are removed. Internal
A: Zacua owners who spend approximately MX$500,000
combustion engines are overly complex and require
(US$27,000) on their vehicle do not want that same model
the combination of several systems and technologies.
to be in the car-sharing economy. Therefore, we have
Meanwhile, electric, hybrid and fuel-cell systems are
chosen another brand of clean cars called Tazzari, among
simpler and invite more companies to participate in their
others, to implement our car-sharing service. We expect to
development other than the big OEMs and Tier 1 suppliers.
| VIEW FROM THE TOP
MEXICAN DESIGN MAKES ITS WAY INTO OEM STYLE MIGUEL AVALOS Director General of Air Design
66
Q: How have Air Design’s operations developed during the
We have special edition vehicles displayed on the sales floor
contraction in the domestic market?
of many distributors thanks to a much closer contact with
A: The customization and accessories market does not
these players. Air Design has incremented its sales force
depend on how the general industry moves. On the contrary,
numbers to visit dealerships in Mexico City and other states,
when new-vehicle sales decrease, distributors must find
thus generating demand for special editions and customized
new ways to compete and maintain operations profitable
components. We loan our components and customization
in a contracting market. Vehicle customization and sales of
equipment to distributors so more clients are aware of what
special edition units present an excellent alternative. For Air
they can purchase and as a result, we get more orders from
Design, 2018 has been a good year and we expect to close
OEMs to equip vehicles at their plants with our products.
the year with 20 percent growth in sales compared to 2017. Q: When is the ideal moment for dealerships to market Air Having said that, the industry has become extremely
Design’s products?
dynamic and that presents a challenge for our operations.
A: The ideal moment to sell a special edition or customization
All plants are renovating their portfolios and that means Air
kit is before the sale of the unit is completed. The client can
Design has to keep up with the design of customization kits
negotiate financing terms based on the cost of the vehicle
for each of these models. As examples, Volkswagen has the
and its accessories. After that, there is a window of five
new Jetta, Kia is introducing a renovated Forte and GM is
months when clients tend to return to the dealership to
pushing its new Cavalier and Aveo units very aggressively.
equip the vehicle. It is not that common for customers to ask for customized components after this period.
Q: What strategies has the company implemented to boost its growing operations?
Q: How ready is Mexico to participate in design operations
A: Our company already enjoys a good position among
and evolve beyond a manufacturing center?
OEMs in Mexico, Central and South America. We have
A: Mexico is full of talent. GM has over 2,000 engineers in
implemented several strategies to make our operations
Toluca designing components and Ford also has thousands
more competitive and we now install our components
of engineers in Santa Fe designing body parts. Design
at OEM manufacturing sites in special sections called
software has become universal and it has lessened the
Modification Centers and entry ports. Today, we are
dependence companies might have on the experience and
already working with Ford, Kia, Volkswagen, Nissan,
artistic sensibility of Italian and other European experts.
General Motors and several other companies. Other Special
Every day, more companies are delving into design
Editions by Air Design for the Kia Rio Cross Hatchback
operations and even universities are becoming more
and Sedan are now assembled in Peru, Colombia, Ecuador,
involved in providing students with the necessary tools to
Panama and soon in South Africa and Australia. Moreover,
participate in these activities.
at the last SEMA Show in Las Vegas and at the Los Angeles Auto Show, the new Kia Stinger GT Federation designed
Air Design is actually having trouble retaining its talent.
and equipped with the body-styling kit from Air Design
We train our personnel and take them to the highest level
was named Best of Show.
possible, which means they sometimes receive generous offers from companies in the US or Europe. Mexico has the challenge of generating sufficient talent to cover the
Air Design, founded in 1991, is a product-development
demand for growing design and engineering operations.
company focused on specialty equipment and customization
Beyond having the capability to design mechanical
kit production. The company employs over 250 engineers and
components, academic institutions should also incentivize
has design centers in Mexico and the US
aesthetic design operations.
VIEW FROM THE TOP |
THE CHANGING INDUSTRY: A TALE OF TWO TRENDS ERNESTO SÁNCHEZ CEO of Seeräuber Automotive de México
67
Q: How is Seeräuber Automotive positioned in the
Mobility preferences are changing and the shift toward EVs
Mexican market?
will take place faster than many believe. We are interested
A: The number of projects that Seeräuber Automotive
in entering electronics because EVs only have 10 percent
develops with its main customer, ZF, has grown. We have
as many moving components as mechanical vehicles.
also started working with new clients such as FOX Factory.
When EVs become commonplace, many metal-mechanic
Seeräuber Automotive is exploring two new areas besides
companies will cease operations. Youngsters are no longer
mechanical assemblies. We find electronic assemblies
overly interested in buying a car or even getting a driver’s
an interesting market and we also have received several
license. The death of the internal combustion engine is
requests for precision machining, although we have not yet
evident and the supply chain will take a huge hit as there
tackled them. We will make a large investment in machining
will be fewer vehicles and fewer components in them.
and electronics to complement Seeräuber Automotive’s value offering. The company has good expectations for
Q: What are Seeräuber Automotive’s goals in terms of
2017 and 2018, although for the moment I cannot assure a
customers?
new Seeräuber Automotive plant will open next year.
A: This company can handle a maximum growth of three or four new clients per year, mainly because of the risk
Q: What opportunities and challenges do you foresee from
related to overdiversification. Since Seeräuber Automotive
changes in the NAFTA agreement?
becomes an extension of its clients’ operations, it would be
A: All future growth results depend on what happens
irresponsible to grow beyond that level. We have received
with this treaty. If NAFTA is canceled, the company will
several quotation requests for machining from automotive,
be seriously damaged because a large number of vehicles
electronics and industrial equipment companies. A strong
produced in Mexico are destined to the US market. That
focus on processes is one of our key differentiators but
being said, modifications to regional rules of origin can
not enough for us to grow and survive. Companies must
be positive because they could incentivize the North
consider how to transform and adapt, which is why we are
American manufacturing sector to produce components
interested in electronics. Seeräuber Automotive will not
that are now imported from Europe, leading to further
leave the automotive niche but we must diversify to grow.
investment in Mexico. For these companies, the least risky,
We need to find and exploit a market niche where large
most inexpensive and fastest way to manufacture in Mexico
companies such as Continental are not too interested in
is through a contractor such as us.
competing.
Q: How far along are the company's projected product
Q: How attractive has contract manufacturing become for
development, quality inspection and analysis operations?
automotive companies?
A: Seeräuber Automotive is participating in the development
A: This model’s attractiveness is on the rise but it is slow to
of parts for a small EV for short-distance public mobility. We
permeate the automotive industry. There will be a disruptive
entered this project to focus more on innovation. Seeräuber
change as Californian electronic equipment companies such
Automotive participates in a consortium with other
as Tesla or TD Best bring in their outsourcing-intensive
companies inside ITESM’s Innovation Center at Campus
manufacturing models from Silicon Valley.
Guadalajara, supported by the government of Jalisco. Some of our engineers are collaborating in mechanical areas such as brakes, chassis and suspension-component
Seeräuber Automotive de México is a contract manufacturer
development. Other companies are also collaborating in
that offers mechanical assemblies, process design, logistics
the development of the vehicle’s lithium battery pack and
and supply chain management services to companies in the
position control through GPS and IoT, for example.
automotive industry
| INFOGRAPHIC
COMPETITION IN THE BIG LEAGUES Mexico has an undisputed position in the automotive
Talent availability and a disconnect between the industry's
industry as a vehicle and component manufacturer.
needs and the skills provided by academic institutions
However, the country has yet to improve its attraction as
remain key challenges, coupled with the government's low
an engineering and R&D destination, limiting the investment
spending on science, technology and innovation compared
flowing into these areas.
to other countries.
R&D EXPENDITURE AS PERCENTAGE OF GDP AND IN PPP$ Korea
Israel
5
Japan 4.3%
68 4
4.2%
Switzerland Finland
3.4%
3
3.2%
Sweden
3.2%
2
3.1%
0.5%
Austria
3.1%
of Mexico's GDP
2.9%
Germany
2.9%
2.7%
Denmark
Mexican OEMs VUHL – Queretaro Zacua – Puebla
US
Moldex – Hidalgo DINA – Hidalgo Beccar – Jalisco
LABOR COSTS IN THE NAFTA REGION (US$) 110
20
Mexico
Canada
200
63,305.6 per year
173.44 per day ay y
$109,542
204 per day
$75,373
7,197.8 per year
35,168
19.72 per day
80
50
74,460 per year
250
150 100
Average
50
• Average in the automotive industry
labor cost
0
US
3,786,162
844,407
1,410,802
3,254,687
11,882,755
5,657,534
2,049,589
2,439,412
4,159,525
1,237,512
7,128,836
2,554,606
3,474,961
523,309
2,126,205
654,054
8 4
522,043
922,260
12
2,426,598
EDUCATION LEVEL IN MEXICO (INEGI 2015)
100 80 60 40
Percentage:
Nuevo Leon
Nayarit
Morelos
Michoacan
State of Mexico
Jalisco
Hidalgo
Guerrero
Guanajuato
Durango
Mexico City
Chihuahua
Chiapas
Colima
Coahuila
Campeche
Baja California Sur
Baja California
0
Aguascalientes
20
Not specified No studies Elementary education High school education College of above
Source: UNESCO 2016, World Economic Forum, Automotive News 2017, INEGI
Q: What is the most important factor hindering Mexico’s evolution beyond a manufacturing site?*
35.1% Lack of R&D and
Q: Do you consider Mexico ready to become an engineering and design hub?
tech development
20.6% Lack of
government incentives
15.2% Lack or deficiency of human talent
64.2% Yes 16.4% No 19.4% no answer
GLOBAL RANKING (World Economic Forum 2017-2018) Innovation and sophistication 1
11.5% Supply chain
2
underdevelopment and lack of integration
3 Top 10 countries
17.6% Other
4 5 6 7 8 9
Top 5 Latin American countries
10 42 48 50 51 64
Switzerland US Germany Netherlands Sweden Japan Israel Finland UK Austria Costa Rica Panama Chile Mexico Colombia
Competitiveness 1 2 Top 10 countries
3 6
3
Top 5 Latin American countries 1,112,487
1,470,991
4,350,813
1,554,283
10
5,960,115
9
908,171
8
2,500,369
7
1,713,350
6
2,070,267
5
7
9
2,169,167
4
6
10
1,941,965
3
5
8
$476.46 US $370.59 China $170.51 Japan $109.8 Germany $73.19 Korea $60.78 France $48.06 India $44.16 UK $42.12 Brazil $39.83 Russia
1,090,216
1 2
2,794,973
Top 10 countries (UNESCO 2016)
R&D SPENDING IN PPP$ (billion)
4
33 47 50 51 66
Switzerland US Singapore Netherlands Germany Hong Kong SAR Sweden UK Japan Finland Chile (33) Costa Rica Panama Mexico Colombia
R&D EXPENDITURE BY SECTOR IN MEXICO
Mexico – PPP
Population, 15 years of age or older *Mexico Automotive Review 2018 interviewee survey
Zacatecas
Yucatan
Veracruz
Tlaxcala
Tamaulipas
Tabasco
Sonora
Sinaloa
San Luis Potosi
Quintana Roo
Queretaro
Puebla
Oaxaca
$11.58 billion 38.5% Public
26.6%
30% Private sector
4.9% Private non-profit
sector
Universities
69
| VIEW FROM THE TOP
LOCAL PARTNER BOOSTS OEM CAPABILITIES JULIETA TORRES Director General of CIDETEQ
70
Q: What are your goals as the new Director General of
this industry. We can offer different testing and laboratory
CIDETEQ and how do they differ from the road plan
services, as well as technology development programs
established by your predecessor?
based on internal research. Automotive is a key sector for
A: Our former Director General, Gabriel Siade, established
CIDETEQ and it represents approximately 50 percent of
an institutional project based on five strategies. Three of
our testing and laboratory services.
these are oriented to CIDETEQ’s own operation, including better internal collaboration, development of new research
Q: What are the main capabilities that CIDETEQ can offer
projects and ensuring the center’s self-sustainability. The
its automotive clients?
rest are focused on external factors such as building a
A: In 2017, we signed a new agreement with a Japanese
better relationship with the industry and improving the
company to perform weathering tests on their components.
quality of our graduate programs, which are already part of
We have a whole division in CIDETEQ focused on corrosion
the National Program of Quality Graduate Degrees. Overall,
testing but we have specific chambers dedicated to
the goal of these initiatives is to make CIDETEQ a standard
automotive component testing and we already have
in technology development operations.
business with Toyota and other Japanese companies in the Bajio region. Toyota’s demands, for example, are mostly
My administration intends to maintain these strategies,
related to cyclical testing. We test components and their
bringing new ideas regarding how best to implement them.
response to different temperature extremes, exposure to
We are extremely interested in building this connection with
UV radiation and corrosion under specific humidity and
the industry and elevating the quality level of our graduate
salinity environments. We even have a chamber that can
programs to deliver highly specialized talent to the national
test textile materials and their reaction to sun exposure.
industry. We have already approached the Queretaro Aerospace University with the goal of establishing a joint
Most of our activities are related to material and failure
education program.
testing, unlike other centers that focus more on the production side of the business. Along with our weathering
My goal for 2018 is to continue working on the previously
tests, we have projects to design specialized coatings for
established plan. In the medium term, which would be by
automotive applications and we test their efficiency in
the end of my administration in 2023, I expect CIDETEQ
terms of corrosion, friction and wear. We also support
to grow in terms of self-sustainability, establishing stronger
companies in the design of their water treatment plants
ties with the industry and relying more on its technology
for different manufacturing processes.
development projects. Q: How have the latest trends in the industry impacted Q: How important is the automotive industry to CIDETEQ’s
CIDETEQ’s R&D process?
operations?
A: The general trend in the industry is to move toward more
A: Historically, we have had a strong relationship with the
efficient vehicles that are environmentally friendlier. Hybrid
automotive sector and every two years we organize an
technology has become a hot topic in the sector and we
event where we showcase our capabilities to companies in
already are doing research in battery development and fuel-cell applications that could eventually be applied to the automotive sector. In terms of lightweighting, we are
The Electrochemistry Research and Technology Development
also collaborating in the development of composites that
Center (CIDETEQ) is a public R&D center that is part of the
are more structurally sound and offer a suitable alternative
CONACYT network. It offers material characterization services
to traditional components. Finally, in terms of aesthetics,
and failure analysis among other services
OEMs are continuously working on their vehicle designs
and they need solutions that ensure the endurance of the vehicle’s appearance. To address this, we are working on nanotechnology solutions to improve coatings without compromising the car’s visual appeal. Our challenge is complying not only with companies’ requirements but with the users’ demands in terms of performance and driving experience. Q: How have you evolved in terms of processes and equipment to ensure quality standards? A: Each of our different divisions has standards that ensure the quality of our operations. In the research department, all our collaborators are affiliated with the National Researcher System, which means they must publish papers constantly and with exceptional quality. Meanwhile, people working on technology development activities must be up to date with the latest trends in the industry. Finally, our technology services department must be certified in different norms depending on the process they are offering. As a center, we must remain close to our clients at all times to understand their needs and evolve our services accordingly to ensure the highest quality standards and the fastest response times. Equipment-wise, we must constantly invest in state-of-the-art technology both for our students and our clients. All our projects consider an extra fee for equipment maintenance and we also receive support from CONACYT to grow our infrastructure as we see fit. Q: What are the main advantages that companies derive from trusting in local R&D centers? A: The main advantage is time. Generally, clients have to send their components to their headquarters for validation, which can take weeks or months for the final results to arrive. Once companies realize that we can offer the same validation processes as their headquarters with the same certifications, they can access better response times and even costs. Furthermore, if a situation were to arise, clients know they are close to us and we can help them solve whatever problem they might have. As an example, we have already been certified by Bombardier on several processes and the company now chooses CIDETEQ over other international centers to do its testing. Q: How have you promoted CIDETEQ’s capabilities among potential clients? A: Our most effective strategy has been to invite clients to the center to see our facilities and the type of equipment we manage. Furthermore, although we are specialized in electrochemistry, we have access to infrastructure from CIDESI and CIATEQ to complement our capabilities and offer clients a more rounded service. CONACYT has worked on arranging centers in consortia based on specific capabilities for different industries and companies have found this integration very attractive.
| VIEW FROM THE TOP
HARNESSING DIGITALIZATION FOR DIVERSIFICATION JESÚS GONZÁLEZ Director General of CIDESI
72
Q: In what ways does CIDESI support the adoption of smart
We are also constantly holding seminars and conferences
manufacturing practices in the Mexican industry?
to present SMEs with the industry’s cutting-edge
A: In Nuevo Leon, CIDESI has delivered machinery that
developments. We plan to create 30 to 40 microclusters
predicts malfunctions before they happen to prevent
where SMEs can group themselves around a certain
unscheduled downtime and save costs. One of our
industry topic and create projects for member companies
flagship projects was the implementation of sensors at
to take part in. This will allow us to help companies engage
forging company FRISA. Adding sensors that gauge 20
in transcendental topics and share both investment and risk.
different variables has enabled the company to know where malfunctions might occur before they do. If Mexico wants to
Q: What are the most interesting digitalization projects
keep its leadership in manufacturing, it needs to participate
that CIDESI is developing?
in the digital industry. CIDESI has traditionally focused on
A: Conventional and advanced manufacturing are sectors
advanced manufacturing processes including die-cutting
where CIDESI has done well. However, we need to diversify
and welding but it is moving toward modern technologies
to remain updated. These areas include the digitalization
and processes with greater added value.
of the Mexico City subway, smart cities, production of customized sensors and additive manufacturing. CIDESI is
Q: How can the use of virtual reality in the design of
now developing three Industry 4.0 projects for the Mexico
manufacturing projects lead to better production results?
City subway where we work on predictive maintenance
A: When an automotive company requests new equipment
for engine-driven compressors. These control the
or a new assembly line, we deliver a virtual version of the
wagon’s brakes, doors and other pneumatic systems, so
project so design changes can be implemented before
a maintenance-related failure could be dangerous. CIDESI
building the actual facility. CIDESI creates the mechanical
is also creating the first smart, sensor-equipped subway
design of a solution and transfers it to a virtual platform
car produced in Mexico and a Waze-like app that tells
where clients can use special goggles to see the whole
passengers the number of people riding the trains in real
operation and give us feedback. By simulating the
time so they can plan their commutes more effectively.
production process, we reduce costs and prevent costly modifications later.
CIDESI will soon have an operations center focused on security, mobility and Industry 4.0 services. We are aware
Q: How does CIDESI support SMEs that want to acquire
that additive manufacturing is the future of the sector, so we
advanced manufacturing solutions?
recently signed an agreement with the Ministry of Sustainable
A: Acquiring manufacturing solutions requires a certain level
Development of Queretaro and GE to invest US$13 million in
of sophistication and critical mass to afford the equipment.
an additive manufacturing laboratory that will be located at
To convince SMEs to invest in CIDESI’s solutions, we
CIDESI Queretaro. We have also created a team that focuses
subsidize projects to some extent and support companies
on additive manufacturing and surface engineering.
to enter government programs including those established by CONACYT. In 2014, we developed 450 projects for SMEs
Q: What are the main challenges that CIDESI faces as a
and 590 in 2015.
public dependency of the Federal Government? A: Although some people believe that CIDESI should not charge for its services because it is a public research center,
The Industrial Engineering and Development Center (CIDESI)
only a fraction of our income comes from the public budget.
is focused on creating high-value solutions for its clients
We need to constantly grow and cannot allow ourselves to
based on applied engineering research and cutting-edge
remain static. Part of our payroll is covered with the revenue
experimental development
we get from projects with private companies.
INSIGHT |
METROLOGY CENTER TO FOSTER TALENT, TECHNOLOGY, JOBS ÓSCAR MORALES Director General of Grupo Mess
73
The need to reduce ppm rates, meet component
on-the-job experience for new recruits to get the hang of
specifications and increase machine uptime has led to an
metrology equipment but Grupo Mess’ center could reduce
increase in demand for talented metrology technicians.
that time fivefold. “We will both reduce training times to
Yet, supply has not grown in tandem, according to Óscar
only one to two years and provide automotive companies
Morales, Director General of Grupo Mess. In fact, he says,
with talent that can truly help the industry,” he says.
it is just the opposite. “Metrologists have become scarce following the automotive industry’s growth over the last
The Mess Metrology Center will enable the company
decade,” says Morales. “Mexico faces the challenge of
to work on Industry 4.0 trends and develop new
talent graduating from universities being well-prepared
technologies. Grupo Mess’ interest in Industry 4.0 focuses
but lacking practical experience in the use of equipment.”
on digitalization, reverse engineering and 3D printing. The public sector is collaborating in the center’s creation as part
Grupo Mess has spearheaded a triple-helix effort to train
of its commitment to the region. According to Morales, the
the calibration, maintenance and metrology technicians
Queretaro government has agreed to help accelerate the
Mexico’s automotive industry demands. The company is a
center’s development to boost the creation of well-paid
100 percent Mexican metrology venture that started as a
employment choices. Grupo Mess is also in talks with most
maintenance and calibration services business. It eventually
universities in Queretaro as well as with regional clusters
began distributing equipment from several brands and later
including INTEQSOFT, the Queretaro Automotive Cluster
manufactured its own fixtures and gauges.
and research centers such as CENAM, CIDESI and CIDETEQ. “We want to work with academic institutions and clusters
Before Grupo Mess’ operations, Morales says the manufacturing
to develop Mess Metrology Center’s academic programs,”
industry used to depend solely on equipment manufacturers
he says. “Creating synergies with these institutions enables
to service their equipment. Since these companies often
us to develop things more quickly and with better quality.”
lacked presence in Mexico and there was no other option for maintenance and calibration services, equipment providers
Morales says that companies have developed a taste for
would often take their time to deliver. “There was a gap and
Mess solutions. He enumerates the company’s dependability,
nobody offered the service companies needed,” says Morales.
the variety of its metrology equipment options and the
“Grupo Mess seized the opportunity and filled that divide,
complexity of its maintenance and calibration services
which prompted equipment manufacturers to deliver faster
as key for Grupo Mess’ relationships with clients such as
response times.” The company eyes education, training and
TREMEC. On customer care, Morales says Grupo Mess
technological innovation as the next business area to explore
offers a 24/7 client support that enables the company to
and with over 80 percent of its operations focused on the
immediately answer client demands. “Being able to respond
automotive industry, it has decided to take the next step and
in the middle of the night or on a weekend when a client’s
build the Mess Metrology Center shoulder to shoulder with the
machine fails makes all the difference,” he adds.
Queretaro government, local clusters and several academic institutions.
While more companies have entered the Mexican market for machine maintenance and calibration services,
The company’s metrology center has three main objectives,
delivering a more complete value proposition gives Grupo
according to Morales: education, Industry 4.0 and additive
Mess an edge, says Morales. “There are many companies
manufacturing. “Grupo Mess wants to share its experience
in the sector that offer lower prices but that also deliver
in the metrology business with Mexican students and
less complete solutions,” he says. “Companies that require
graduates through the Mess Metrology Center,” he says.
equipment servicing must pay attention to what services
He points out that it usually takes four to five years of
they need.”
| INSIGHT
CERTIFICATIONS: SHORTCUT TO THE SUPPLY CHAIN OMAR CARRERA Co-founder and Director General of Dukke Consultores
74
An integrated supply chain is crucial if the automotive
company that develops practical courses on logistics.
industry is to have greater resilience, profitability and
“Production-line issues are the next area of concern for
flexibility, but client companies require that suppliers
OEMs after quality control,” says Carrera. Trouble on an
implement quality management systems and get
OEM’s production line is usually due to suppliers not
certifications to ensure smooth production processes, says
shipping on time, not reporting when they are low on stock
Omar Carrera, Co-founder and Director General of Dukke
or when their machines have broken down or because they
Consultores. “Companies’ certification priorities depend on
do not know how to handle inventories or properly plan
what a client wants and what the company’s position inside
their production, he adds.
the value chain is,” he says. “Every OEM and Tier 1 has its own personality.”
According to Carrera says the most common concerns among manufacturers that are about to enter the automotive
Aside from common automotive certifications such as IATF,
supply chain are the many requirements and steep fines that
VDA or ISO, OEMs usually require their suppliers to comply
can be leveled by OEMs. “Automakers charge a lot when you
with customer-specific requirements. He points out that Tier
stop their plant,” he says. “But there are structures, insurance,
3 and Tier 4 automotive companies are either noncertified
processes and filters to prevent this.” Carrera enumerates
or certified with ISO, Tier 2 companies are virtually all
customer-specific requirements as another key concern for
certified unless it is a greenfield project and it is almost
suppliers. “Ford has Q1, while Volkswagen and Audi have
compulsory for Tier 1 companies to hold a VDA or IATF.
Formel Q, for instance.” While certifications are important for the automotive supply chain, Carrera says some clients may
Dukke Consultores cites its knowledge of the labor market,
ask their suppliers not to certify to prevent a rise in costs. “It
cultural challenges and the profiles of OEMs as its main
is necessary to raise prices to place a structure in place that
added value. Carrera says this enables the firm to efficiently
can meet all requirements,” he says. “Many businesspeople
guide clients in implementing quality management systems
wonder how to grow their companies and that is achieved
and to deliver satisfaction. “We participate in several
through quality-management systems.”
sectors including government, education, health, services and commerce but manufacturing is the strongest,” he
Carrera recognizes that some suppliers are ineligible for
says, “Eighty percent of our projects are in this sector
certifications because their projects are not yet mature.
and half of that percentage is in automotive.” Carrera
“For instance, IATF requires 12 months of quality-system
explains that Dukke Consultores often works with Tier 2
use. A company that does not comply with this and other
and Tier 3 companies. With businesses newly arriving to
requirements cannot be certified, which is why companies
Mexico, Dukke Consultores helps by tropicalizing their
usually start with ISO 9001 and then migrate to other
quality-management systems. “Some companies have
certifications.”
their headquarters in other countries and they already have a system,” says Carrera. “We help the local company
On the side of engineering and design, Carrera says
customize it.” The consulting firm can also help companies
that Mexican companies that want to engage in these
develop a quality-control system from scratch. “We enter as
activities must employ good practices and consider three
support for a knowledge-transfer model so that companies
factors: cost per hour of engineering, time efficiency and
understand what they need for ISO, IATF or other customer-
effectiveness and quality of what is being engineered. He
specific requirements,” he says.
underlines that there are two kinds of design: that in which a local company owns the design and that in which the
The firm also has a supply chain division and it is an
company works as a design maquila. “We need to migrate
authorized distribution partner of APICS, an American
ownership to the local design center,” says Carrera.
INSIGHT |
HARNESSING TECHNICAL EDUCATION OPPORTUNITIES VICTOR VAZQUEZ Director General of Consultores CPM
75
Even though Mexico graduates among the highest number
Many universities, for example, do not train industrial
of engineers per year globally, there is still a lack of
engineers in manufacturing processes on the same way
congruency between what universities and other academic
as they do with mechanical engineers. “Similarly, we have
institutions offer and what the industry demands. This gap
engineers capable of synthetizing automation and meeting
must be filled by the industry itself, says Victor Vazquez,
the country’s automation needs but who end up in areas
Director General of Consultores CPM. “There is no education
such as quality, production inspection and industrial
focused on design for manufacturing processes,” says
engineering,” he says.
Vazquez. “These activities must then be done by industrial or mechatronics engineers who were not trained for this
Technical education in itself poses a challenge, according
and who would rather be focusing on other tasks.”
to Vazquez, who believes that schools are putting too much stock in skills that could be otherwise developed.
Consultores CPM is among those companies that have
“Courses on socialization and personal skills have been
committed to bridging the gap between the workforce’s
introduced as priorities, taking attention away from key
capabilities and the industry’s needs. The company’s core
technical concepts,” he says. “Teamwork, oral and written
business is helping clients develop effective manufacturing
expression or socialization should be measured in the
processes to bring component designs to reality. According
work students do for all other classes and professors
to Vazquez, about 85 percent of the company’s operations
should be trained to measure these in their own subjects,”
focus on the automotive industry and most of the solutions
Vazquez says.
it commercializes are directed to that sector. Technical curricula in Mexico is also too short in comparison Vazquez says the company wants to approach OEMs with its
with similar programs in other countries, says Vazquez.
services during 2018. While the consultancy has had contact
While German students take three years to perfect the
with automakers such as FCA, Ford and Volkswagen, there
necessary skills to participate in the industry, Mexican
are some challenges when approaching these companies.
students are expected to learn in too short a time for them
“Automakers usually have a series of set procedures and
to conceptualize all topics effectively. “Three years is the
a certain critical mass is necessary before you can cater
required time to teach a student to use machine tools and
to them,” he says. Additionally, CPM Consultores wants to
design simple dies or molds,” he says.
insert itself into new regions. “We want to start focusing on Guadalajara to attack the Jalisco-Aguascalientes region and
The best way for students to learn what is needed in the
on Tijuana to attack Baja California.”
industry is by participating in real projects, which is the basis for Germany’s dual-education system. Vazquez says
One of the main opportunity areas Consultores CPM has
the Mexican government should offer more stimuli for the
detected is the need for quality assurance engineers to help
creation of schools and scholarships that support dual
suppliers. “They need to go beyond monitoring quality in their
education. “A good example of such a program is the
organizations to providing their suppliers with solutions,”
Dual-Specialization Center (CEDUAL),” he says. Managed
he says. Thanks to its expertise in the sector, the company
by the metal-forming company Schuler, this center
knows that many universities have changed their curricula
offers training and specialization in industrial mechanics
in favor of R&D operations thus neglecting the grounds on
and tooling according to the standards of the German
which the industry was founded. “Education is lacking in
Chamber of Industry and Commerce. “Encouraging dual
engineering and technical education,” says Vazquez. “For
education makes it less costly for companies to train
us, this is a great opportunity to jump in and train people on
people and enables them to choose the personnel they
manufacturing processes.”
want to hire.”
| ROUNDTABLE
HOW ATTRACTIVE IS MEXICO AS AN ENGINEERING DESTINATION?
Mexico’s success as an automotive manufacturing hub is undeniable. The country is already the seventh-largest lightvehicle producer in the world and incoming investments will only push the country further up the ranking. However, when it comes to engineering and added-value activities, Mexico still has a way to go to compete against global leaders like Japan and Germany in design and product development. Some companies have already brought R&D and engineering centers but, how can Mexico become more attractive to investors as an engineering destination?
76
Mexico is not a country that guarantees conditions that promote R&D investment. Even the Mexican government reduces budget for these activities. These conditions must be driven by private companies as part of their corporate social responsibility activities and commitment with Mexico. Mitsubishi Electric Automation has Mitsubishi University, a program that provides training for customers around the world. The content learned
VÍCTOR FUENTES Director General of Mitsubishi Electric Automation Mexico / Latin America
by Mexican workers certifies them according to Mexican regulations. It is also the same content that a worker in Japan or the US learns. Due to the extension and diversity in Mexico, we decided to create training centers where Mitsubishi Electric’s business partners provide training and knowledge to customers on behalf of Mitsubishi Electric. By the end of 2018, we will also be launching a scholarship program for public university students where they can receive training at our facilities.
We must take advantage of our experience and foster the creation of more R&D and engineering centers, so we can move away from mere manufacturing. This should be a priority not only for Tier 1 suppliers like Flex and Continental but also for local Tier 2 and Tier 3 companies. There is an opportunity for Mexico to participate in advanced manufacturing operations but we need to change our work culture and mindset.
ALEXANDRO BURGUEÑO Director General of the Jalisco Automotive Cluster
We need to move from the “Made-in-Mexico” focus to the “Designed-in-Mexico” approach. Mexicans are creative but are not trained in planning for the future and how best to tackle it. A change in mindset needs to happen both within companies and academia to create an environment that fosters value. Our board is working on the creation of a Competitive Technology Intelligence Observatory to support the development of R&D activities in the state.
We have all the elements in place to advance as an automotive design and engineering destination. There is a strong and fully articulated supply chain, supported by quality operations and capable technical and engineering talent. We are also at the right time to make this transition and the heat we have been receiving from US President Donald Trump should encourage the country to reflect on its current capabilities and lessen its
JORGE MARTÍNEZ Director General of Zacua
dependence on low-cost manufacturing activities. Big national companies such as Grupo Carso and Bimbo are already investing in the development of a Mexican automotive industry and that will only incentivize more players to participate in the market. Moreover, as automotive technology moves toward alternative motorization, the technological barriers that prevented companies from participating in the supply chain are removed.
Several companies are bringing their development centers to Mexico. The Mexican electronics industry transitioned from being mere manufacturing to the establishment of innovation and research centers of both transnational and Mexican companies. Intel, Oracle and Continental are examples of this process. The government could foster this change in the automotive industry by empowering the market through tax incentives for vehicles with a percentage of Mexican-designed components. However, Mexico needs a trans-sexennial strategy between the government and the private sector for this to work.
ERNESTO SÁNCHEZ CEO of Seeräuber Automotive de México
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Mexico is already becoming an engineering and design hub as engineering centers continue to go up in the country. Both automotive clusters and the government are aware that taking a step beyond being a maquila center is what will give Mexico the added value it needs to continue growing. The only value left to add when production is possible anywhere in the world is design and intellectual property. Our main issue is talent development. Without capable people, technology adoption becomes much harder. We collaborate with SEDECOs and state ministries of labor to open centers for training in design where companies can recruit new talent and
GUNTHER BARAJAS Vice President of Dassault Systèmes de México
adopt new technologies.
Mexico is full of talent. GM has over 2,000 engineers in Toluca designing components and Ford also has thousands of engineers in Santa Fe designing body parts. Design software has become universal and it has lessened the dependence companies might have on the experience and artistic sensibility of Italian and other European experts. Every day, more companies are delving into design operations and even universities are becoming more involved in providing students with the necessary tools to participate in these activities. Air Design is actually having trouble retaining its talent. We train our
MIGUEL AVALOS Director General of Air Design
personnel and take them to the highest level possible, which means they sometimes receive generous offers from companies in the US or Europe.
Education is lacking in engineering and technical education. For us, this is a great opportunity to jump in and train people on manufacturing processes. Many universities, for example, do not teach manufacturing processes for industrial engineers at the same level taught to mechanical engineers. Similarly, we have engineers capable of synthetizing automation and meeting the country’s automation needs but who end up in areas such as quality, production inspection and industrial engineering. Schools are putting too much stock in skills that could be otherwise developed. Furthermore, technical curricula in Mexico is too short in comparison
VICTOR VAZQUEZ Director General of Consultores CPM
with similar programs in other countries.
Gradually, more and more companies are becoming interested in developing engineering in Mexico, not only large international players but also smaller local companies. Players such as Moldex have ventured into the development of state-of-the-art technologies and they are even generating new knowledge that will help in the evolution of electricvehicle innovations. CIMA is also starting to collaborate with Zacua in the design and engineering of their vehicles, which was previously managed by a foreign company. ITESM is also changing its education model based on its TEC 21 strategy, which will lead to a stronger integration with the industry both at an engineering and graduate level.
ALEJANDRO ROJO Director of CIMA at ITESM Toluca
| INSIGHT
PLATINGS AND COATINGS ADAPT TOO RENATO VILLASEÑOR Technical and Commercial Director of Galnik
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Manufacturing 4.0, automation, electrification and
focus mostly on environmental matters. US companies,
lightweighting do not only affect automakers and components
meanwhile, care more about corrosion resistance. Japanese
suppliers. The effects of these trends trickle down the supply
players place more importance on the appearance of the
chain in the form of specifications, norms and needs that
coating,” he says.
companies in the supporting industry must also assess. To keep up with the changing needs of the automotive Renato Villaseñor, Technical and Commercial Director of
industry, Galnik remains close to the Queretaro Automotive
Galnik, says Mexico’s coating and plating market has also
Cluster and other clusters in the country and generates
felt the effects of this process. “Players that support the
partnerships with coating suppliers that engage in R&D
supply chain must remain updated in prices, processes
operations in Asia, Europe and the US. “We are not in the
and the requirements of the automotive industry,” he says.
business of producing chemical processes but in applying
Being part of a Mexican company that offers electroplating,
them, so we make sure our suppliers meet OEMs’ coating
coating and surface finishing services to the automotive
specifications,” says Villaseñor. Coating suppliers that
industry, Villaseñor identifies three main challenges that
engage in R&D usually also help OEMs develop their coating
coating companies face: meeting environmental issues,
specifications and audit the companies that apply their
extending corrosion warrantees and preparing to meet the
products. “Working with these suppliers helps Galnik gain
needs related to electric-vehicle manufacturing.
the trust of OEMs for coating applications,” he explains.
“Environmental regulations by the government and global
Implementing stricter standards might be pricier for
sustainability strategies of OEMs are changing the coating
companies but Villaseñor underlines that sustainability has
business,” he says. As automakers choose to stop using certain
not affected overall vehicle costs. “Years ago, cars would
metals in their components, the challenge lies in carrying out
have a 2.5mm-thick bracket with a zinc coating that ensured
R&D to meet the requirements of new projects. The coating
it would remain corrosion-free for five years,” he says. “That
industry is also in the middle of a race to deliver and extend
bracket has evolved and is now only 1.7mm thick, making it
guarantees against rust and corrosion. “The bar is set at 15
lighter and cheaper, but it requires a zinc-nickel alloy that
years,” he says. “As specifications and norms in the industry
avoids corrosion for 15 years.” The price of the coating may
become increasingly complex and start requiring the use of
rise but the production of the bracket is less expensive,
alloys, nanoparticles and other processes, coating companies
so the vehicle’s cost does not increase. “Making coatings
are busy looking for new ways to fend off corrosion and
more resistant means making processes more efficient to
deliver these warrantees to clients,” says Villaseñor.
keep vehicle costs in check while still meeting weight and durability requirements,” he adds.
The lightweighting trend, whereby heavy materials are substituted for lighter ones in vehicle production, is another
Practicing what he preaches, Villaseñor has also invested
challenge that Villaseñor sees for coating companies. “Steel
to make Galnik as cost-efficient as possible through
is losing ground to plastic in vehicles and there are more
automation. The company has been developing its own
electronic sensors to consider during coating processes,”
automated plating lines since 2003. “We use top-of-the-line
he says. Companies must ensure their surface treatments
technology to fabricate our plating lines without having to
do not interfere with the functionality of these sensors.
bring engineers from Germany or spare parts from Japan
While Galnik and other companies tackle these changes,
and China,” he says. However, the company saw a need to
Villaseñor adds that companies must worry about how
enter the e-coating market so it brought in technology from
automakers’ requirements and priorities for coatings
abroad to boost its competitiveness. “We are importing the
vary depending on their origin. “European automakers
latest technology to attack new markets,” says Villaseñor.
INSIGHT |
STRIKING GOLD IN AUTOMAKER WASTE EUGENIO FLORESGÓMEZ Director of Sales and Branches at Grupo Pochteca
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Waste elimination need not be a burden for automotive
Bajio in particular since it has a potential for growth of
companies when operations can be made more
35 percent according to Floresgómez. “Most of our local
environmentally friendly while delivering savings. According
subsidiaries grow at the rate of the Mexican economy but
to Eugenio Floresgómez, Director of Sales and Branches at
the Bajio region grows faster thanks to the dynamism of
Grupo Pochteca, several OEMs in Mexico still do not treat
the automotive industry,” he says.
purge solvent for recuperation, which means there are opportunities to improve efficiencies.
Pochteca plans to refurbish its facilities in these regions and Guadalajara to increase in size and capacity. The company’s
“OEMs normally use four or five solvents in their painting
expansion plans for Monterrey include a larger working
process,” says Floresgómez. “Separating these after use
area and railroad transportation, as well as new solvent
allows companies to reuse part of their waste by selling it
recuperation equipment there and in Guadalajara. “We
as raw material for new products and processes that meet
are almost quadrupling our storage capacity with railroad
all regulations.”
services to include more tank railcars,” says Floresgómez.
With over 30 years in the market, Pochteca is a Mexican
Pochteca’s overall growth strategy is twofold. “We
company that focuses on wastewater treatment for the
will focus on the automotive projects and initiatives
recuperation of solvents. The sector has grown at double-
we have landed to achieve 7 percent growth in 2018,”
digit rates since 2013, mostly thanks to the continuous
says Floresgómez. “Selling more products to our
growth of the Mexican automotive industry, according
current customers makes more sense than opening a
to Floresgómez. “Our growth is directly related with
distribution center in a new region or manufacturing new
the momentum of the sector and the consistency of
products,” he adds.
our value offering to its entire supply chain,” he adds. Pochteca already counts GM and Mazda among its local
In terms of technology, Pochteca currently focuses on
automotive clients but Floresgómez says more OEMs can
increasing the benefits clients can gain from investing in
find advantages in investing in the recuperation of solvents
the company’s solutions. “We grow organically by finding
as opposed to merely generating waste.
new ways to integrate our value offer in raw materials for assembly lines and purge solvent treatments,” says
Pochteca is present in several automotive segments,
Floresgómez. Introducing new equipment to its solvent
developing other products that support its clients’
recuperation facilities is part of this strategy since these
operations, such as lubricant solutions that minimize
machines will enable Pochteca to better fractionate solvents
engine replacements and downtime while maximizing the
and offer purer product streams for future use.
vehicle’s life cycle, according to Floresgómez. “We are also planning to develop cleaning materials for auto parts,” he
“We need to raise awareness of our products as automotive
adds. The company targets inorganic growth through M&As
companies continue to arrive,” says Floresgómez.
aside from the organic growth its core activities offer. The
“Pochteca has worked on technological development with
company recently purchased former client Conjunto LAR
US companies, which makes it easier for us to collaborate
and entered the car care aftermarket with degreasing
with them.” Asian and European OEMs, on the other hand,
agents and cleaning materials for tapestries.
represent key opportunities for growth for Pochteca although Floresgómez still sees a challenge to enter
However, solvent recuperation remains the company’s
this particular market. “European and Asian companies
strongest business area. This makes the Bajio region, Puebla
generally look for companies they already know from their
and Monterrey the company’s priorities for expansion, the
home markets,” he says.
| INSIGHT
SUPPLIER DEVELOPMENT SECURES THE FUTURE FRANCO BELTRAMETTI Director General of Alian Plastics
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On track to produce 5 million vehicles a year by 2020,
Beltrametti wants to harness the ongoing growth in demand
Mexico must develop its local supplier base, engage in
and increase its sales 20 to 25 percent by 2020-2021. The
product design operations and improve its infrastructure to
company plans to double its plastic injection capacities to 600
make that growth a reality, says Franco Beltrametti, Director
ton per month from 300 ton and to grow its manufacturing
General of Alian Plastics.
area from 10,000m2 to 21,000m2. “Several Kia suppliers have shown interest in partnering with us but we are working at
“Mexico faces the challenge of developing its local supplier
full capacity,” he says. “After this expansion we will be able to
base and investing in logistics infrastructure,” he says. “A
effectively work with them on long-term contracts.”
big wave is coming and we are not ready yet. OEMs such as GM are facing shortages and Tier 1s face difficulties catering
Ensuring the growth of the national industry is not the
to the demand from several automakers.” To weather this
sole responsibility of the private sector, however, and for
challenge, it is necessary for Mexican Tier 2s to evolve into
Beltrametti it is crucial for the private and public sectors to
Tier 1s and for Tier 3s to become Tier 2s. According to
join efforts to develop suppliers and exploit the country’s
Beltrametti, this process is already starting thanks to the
potential. “Mexico offers many areas of opportunity to
arrival of American, Asian and European OEMs and the
develop its automotive industry,” he says. “But, if Mexican
resulting upturn in demand for components.
suppliers fail to rise to the challenge, foreign companies may arrive to the country and engage in the operations local
Rapid growth in any industry usually entails chaos and
companies could be doing.”
this was the case of the Mexican automotive market, says Beltrametti. “The 80 percent increase in vehicle sales that
Opening communication channels between all automotive
Mexico saw in the last decade caused turmoil in the local
players involved and sharing best practices is key to exploiting
industry.” Alian Plastics learned to take advantage of this
all possible opportunities, says Beltrametti. At the same time,
growth and eventually came out on top. The company used
investment in logistics infrastructure should be a priority for
to solely provide plastic injection parts for the Mexican home
the Federal Government. “By locally manufacturing goods
appliances industry but shifted to solely producing automotive
that would otherwise be produced in China, Europe or the
components in 2013. “We saw the potential for growth that
US, Mexican suppliers can help clients save on logistics
the automotive industry offered and decided to focus all our
costs and reduce unscheduled downtime,” he says. However,
operations on that industry,” he says.
Beltrametti says Mexico lacks the logistics routes and infrastructure necessary to support the production of 5 million
Alian Plastics let go of its light plastic injection machines
vehicles a year.
used to produce small plastic components and brought in heavier plastic injection machinery to manufacture larger
On the R&D front, although some Mexican companies may
parts. Beltrametti says the company chose to go for large
still need technological support from European, Asian
parts as it is a market niche rarely attacked by local plastic
and American players to develop design and engineering
injection companies. “We are a Tier 2 supplier that not only
capabilities, there are already several local design centers
produces large-sized plastic components but that also does
where Mexican engineers are collaborating in developing
some assemblies for Tier 1s and OEMs,” he says. The company
automotive technology. “Mexico is more than capable
increased its sales by 90 percent between 2013 and 2017 and
of participating in design and engineering operations to
now caters to world-class Tier 1 suppliers, including Dräxlmaier,
develop components for high-end vehicles,” he points out.
Faurecia, Magna and Premium Sound Solutions. Through
“Delphi and Continental have opened design centers in
these alliances, Alian Plastics components are used in vehicles
Mexico and Zacua is already producing made-in-Mexico
of premium brands such as Tesla, Audi and Mercedes-Benz.
electric cars.”
INSIGHT |
AUTOMOTIVE LAND OF OPPORTUNITY FOR ELECTRONICS HOPEFUL LUIS FERNANDO GARCÍA CEO and Operations Director of SINEC Technologies
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Sometimes called the Mexican Silicon Valley, Guadalajara’s
size sevenfold and increased its production capacity. “This
growing electronics industry has worked to the advantage
investment enables us to take on bigger projects and grow
of Jalisco’s second-largest exporting sector: automotive. As
between 100 and 150 percent in both revenue and number of
vehicles become more dependent on electronics, the state’s
projects,” he says. “Our previous installed capacity did not let
experience has allowed more companies to participate in
us accept more than one or two projects from a client. Now,
the automotive production chain.
clients can give us 10 projects and we still have space for more.”
Launched with a focus on training and certifications
With growth also comes the need for automation and
on quality norms for electronics 11 years ago, SINEC
García underlines that between 50 and 55 percent
Technologies has now moved toward manufacturing
of SINEC Technologies’ manufacturing processes are
electronic assemblies and its CEO and Operations Director,
automated. Although the company could move past that
Luis Fernando García, sees in the automotive sector a great
ratio, García wants to keep a 50:50 to 60:40 balance
opportunity for ongoing growth in component design and
between automation and human labor. “Sometimes 100
development. “Automotive represents about 20 percent
percent automatable projects arrive at our door,” he says,
of SINEC Technologies’ business,” says García. “We expect
“but factors such as time-to-market and production must
to grow 300 percent in this sector and for our operations
be weighed as automation does not always deliver better
to become 50 percent oriented to this industry by 2019.”
time efficiency.” Perhaps one or two of SINEC Technologies’ clients would prefer that the company was fully automated
The company’s client portfolio for training and certification
but 20 others do not require it, so balance is key, he adds.
on quality norms included electronics companies such as Delphi, Bose and Omron. Over time, SINEC Technologies
Looking ahead, García expects to start offering component
grew and evolved to target automotive OEMs and Tier 1 and
design and development activities for Tier 1 companies in
2 suppliers. On the manufacturing side, SINEC Technologies
one to one-and-a-half years. “The automotive industry
produces electronic cards and harnesses destined for Tier 2
requires ISO/TS certification for design activities and
suppliers, including Continental, CTS and HELLA Automotive.
that takes time,” he says. “Establishing protocols and procedures, gathering all documents and receiving an
SINEC Technologies also plans to engage in design and
audit must take place before SINEC Technologies can
development operations for Tier 1 companies further
start developing components.” Another challenge for the
down the line. García believes that global companies are
company to engage in design and engineering operations
gradually trusting Mexican engineers to work on design
is being identified by possible Tier 1 client companies, which
projects, pointing to companies like Continental and HELLA
is why SINEC Technologies has adopted a more formal and
Automotive that have already established design centers
aggressive sales and marketing strategy for Mexico and
in Guadalajara. “Five years ago, protocols were brought
international markets such as Asia.
from Japan, Germany or the US and adapted in Mexican design centers while approval came from these countries,”
Despite diversifying its activities, SINEC Technologies will
he says. The company does not see competition against
always keep its training and certifications area because
foreign companies in engineering as a challenge because
those are part of its core business, García says. However, the
according to García, “we are as good in terms of capacity,
company’s vision is to become the first Mexican electronics
skill and knowledge.”
manufacturing services company with global recognition. “It has been an amazing journey to move from being a
To reach its development goals, in April 2017 the company
single-room company to serve globally renowned brands,”
made an investment in infrastructure that multiplied its
says García.
| VEHICLE SPOTLIGHT
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ZACUA, THE NEW MEXICAN OEM BET Some Mexican companies have already made a name for themselves in the international automotive market but mainly as Tier 1 and Tier 2 suppliers. In the OEM segment, previous attempts by Mexican companies to penetrate the market have been unsuccessful but a new player has risen to challenge the industry’s status quo with an unusual offering. 83
Zacua is the first 100-percent Mexican electric vehicle, a small and aesthetically pleasing model designed for the city. The brand originated as a spinoff of parking-lot giant COPEMSA and is managed by Jorge Martínez. “We were initially hesitant to launch our vehicle because we were not sure what reaction we would get from the public,” he says. “However, we were pleased to find that the market was interested in our proposal.” Pride played a role in the vehicle’s development. “We were not happy living in a country without its own OEM, particularly when the country has a strong automotive focus; a quality, efficient and well-structured supply chain and the necessary talent to develop its own technology,” says Martínez. Zacua already has two two-seater models, the M2 and M3, both designed to adapt to Mexico City’s streets and with sustainable technology that contributes to reducing polluting emissions. The vehicles' designed was encharged to Chatenet to later introduce Zacua's own technology. Both models are practically identical, the only difference being the design and cargo volume of the trunk. The M2 has 240cm2 of space while the M3 offers 480cm 2. Zacua’s goal is to widen its product portfolio by introducing a four-seater sedan in 2019, as well as more models in the near future to target different market segments. Zacua has a manufacturing plant in Puebla, with five assembly stations to produce the M2 and M3 managed by independent company Motores Limpios. The company employs 35 women to assemble one car per day, incorporating an electric powertrain fully designed by the company. After the M2 and M3’s release in 2017, Martínez announced the company would deliver 100 units in its first year of operations, 200 in the second and 300 in the third, according to demand in the domestic market. “We do not want Zacua to be a mass-market brand,” he says. “Our product targets a changing market that in the last years has been willing to pay more and even relinquish some comfort in favor of an innovative and more sociallyconscious offering.”
| INSIGHT
BIG OPPORTUNITIES FOR SMALL TOOLING PLAYER SERGIO ANDRADE Executive Director of Grupo Sypeisa
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One of the largest gaps in Mexico’s automotive industry
Grupo Sypeisa also collaborates in component design
is the production and maintenance of tooling systems
according to its clients’ specifications, although the
used in component manufacturing. As a result, metal-
company sometimes pitches and implements design
mechanic companies are forced to import most of their
improvements. “Component designs rarely change as
resources, which creates a natural opportunity for local
they generally come directly from OEMs that want to
companies to rise up to the challenge, says Sergio
meet certain specifications,” he says. “But in some cases,
Andrade, Executive Director of Grupo Sypeisa.
some modifications can be negotiated inasmuch as the changes are not critical.”
“Our goal is to substitute the imports of these products to deliver a better cost-benefit balance for the
The company now works with suppliers, such as
automotive industry,” says Andrade. Aguascalientes-
Gestamp, Federal Mogul, TREMEC, Pemsa and MAHLE,
based technology integrator Grupo Sypeisa has taken
as well as OEMs such as Ford. Its growth, however,
advantage of this opportunity to jump in and support
is still limited by challenges that other suppliers in
the industry through a lineup that includes made-in-
the automotive market face. On the one hand, Grupo
Mexico and imported tooling systems. The company visits
Sypeisa must ensure potential clients the company has
automotive companies’ warehouses and identifies the
the necessary equipment and machinery to produce
components that they import but could be manufactured
high-precision parts and tools according to design or
locally. That way, Grupo Sypeisa can present them with
physical sample references while being able to develop
cost-competitive alternatives. The company has already
tooling components hand-in-hand with potential clients.
designed and manufactured industrial ring-containers
According to Andrade, authorization times still harm
for MAHLE and Ford, certified by the OEM in the US but
Grupo Sypeisa’s ability to deliver the advantages of its
made in Mexico.
tooling solutions. “Long authorization times prevent us from showing companies what they can get in terms of
Grupo Sypeisa’s offering for tooling systems also
cost-reduction and operational improvements by using
includes mold repair. The company offers plastic injection
our products,” he says. “We have been in talks for two
companies the opportunity to return their used molds
years with a certain company, for example, and the
to their original dimensions so they can be reused.
project has only reached the testing stage.”
These services are complemented by special machining solutions, production of industrial racks and other
The current political turmoil has been challenging for
industrial storage products and a variety of fiber-glass
the industry and Grupo Sypeisa has been no stranger
applications.
to difficulties. “Threats of US tariffs on vehicle imports affect the whole value chain, so SMEs such as Grupo
According to Andrade, the key to the company’s success
Sypeisa must collaborate with each other to survive,”
has been constant care of clients’ needs and creating
Andrade says. The company already works with the
synergies with fellow local suppliers. “We deliver exactly
GIRAA Automotive Cluster to lobby for the adoption of
what we are required on time and in good quality,” he
practices that improve the situation of Aguascalientes’
says. Automotive companies require increasingly higher
automotive industry but Andrade says Mexico’s regional
precision from its machining suppliers, which can be
clusters need to focus on bringing local companies
challenging for small players in the sector. But Andrade
together to promote integration and participation in
says Sypeisa has landed contracts with key players such
global supply chains. “Local companies are scattered
as Volkswagen through MAHLE by delivering components
across the land and we need supplier integration as a
that meet tolerance, coating and material requirements.
federal policy rather than as a state goal,” he says.
INSIGHT |
LOCAL TESTING BOOSTS COMPETITIVENESS
Charles Trimmer President of Grupo CTT
Hernán Barrios Sales Manager of Grupo CTT
85
Component testing is the only way for suppliers to comply
Trimmer. “We will test Mexican and US accelerometers at
with OEM specifications. However, local and foreign
a more competitive price thanks to this lab.” Grupo CTT
companies tend to look abroad for validation and testing
is also the local representative of several measuring and
systems when they could look toward Aguascalientes, says
testing equipment brands, including MTS, PROMESS,
Charles Trimmer, President of Grupo CTT.
Dakota and PCB. “By working with brands oriented to various types of testing we can cover a wider specter
Grupo CTT is a Mexican company with over 38 years in
of processes and complement our own testing offering,”
the component testing business. According to Trimmer, 80
Trimmer says. One Grupo CTT brand focuses on electro-
percent of the company’s operations are oriented toward
mechanic and servo-hydraulic testing while others focus
testing automotive components, 15 percent to R&D in this
on accelerometer calibration and audiometry or ultrasound
segment and 5 percent to the aerospace industry. “We
testing for monoblock integrity, explains Trimmer. Grupo
support our clients by offering tests and testing equipment
CTT’s top-selling systems in Mexico are vibration tables
that gauge fatigue, resistance and durability of parts used
that help aerospace and automotive companies detect
in critical components, such as engines, drivelines, axles,
loose parts and squeaks in their systems and adjust them.
gearboxes and dampers,” he says.
However, Barrios says these industries are developing a taste for more complex testing systems. “Companies now
According to Hernán Barrios, Sales Manager of Grupo CTT,
demand hybrid-simulation solutions where a component
testing systems enable automotive suppliers to validate their
is connected to a servo-hydraulic testing equipment while
products following OEM quality standards while reducing
a software runs simulations on how this component can
ppm rates. “Knowing the needs of an OEM, Tier 1 or Tier
affect the rest of the vehicle or aircraft,” he says.
2 in terms of the component to be tested, the method to be used and its testing requirements enables us to design
To showcase the advantages that local companies can
and deliver turnkey projects that suit those needs,” he says.
get in this and other areas by trusting its equipment and services, Grupo CTT participates in every major automotive
Grupo CTT has grown to hold 30 percent of Mexico’s
trade fair in Mexico and organizes seminars with aerospace
automotive testing systems market but Barrios thinks there
and automotive companies. Grupo CTT presents the new
are still opportunities for growth since some companies
applications that testing equipment can offer to OEMs,
in the country often send their components for testing
Tier 1s and Tier 2s in both sectors. The opening of the
abroad while others do not validate their production at
accelerometer calibration lab was a novelty but now that
all. “There is no laboratory in Mexico that performs all
it is operating, the next step in Grupo CTT’s expansion
the tests that automotive companies need, which forces
plan is opening an audiometry lab that Trimmer expects
companies to work with international providers,” he says.
will start operations in 4Q18. After that, the company
Grupo CTT pondered opening such a lab in Mexico but
will move in year 2020 into opening a weathering lab.
several challenges stood in the way. “Such a project would
“This facility will include saline, corrosion, temperature
require investment in expensive testing equipment and we
and oxidation chambers to test components in different
have not received enough support from the government to
environments,” he says.
build it,” Trimmer says. Although 2017 was record-breaking in terms of sales for Instead, Grupo CTT decided to start small and build a lab at
Grupo CTT, Trimmer says the company expects 2018 to
its Aguascalientes offices focused solely on accelerometer
be a weaker year as several projects were put on stand-
calibration. “There are only two companies in Mexico that
by because of the elections. “We go through this project
do these tests and one only works with PEMEX,” says
stoppage every election year. It is normal,” he says.
Mustang GT Performance Pack Level 2
UNITED STATES
4
With the consolidation of NAFTA in 1994, North America grew to become a relevant region on the automotive scene, competing against the mature European region and the growing Japanese presence. The US became the region’s design center and trend-setter, supported by supply chain operations from Mexico and Canada. Now the second-biggest market in the world, the US has become both a strategic ally and the main export destination for Mexico.
In this chapter, suppliers and technology developers headquartered in the US share their views on how North America can remain a competitive region in the automotive industry. Mexico’s position in these countries’ development strategies is featured, along with company objectives and plans for sustained growth.
87
CHAPTER 4: UNITED STATES 90
ANALYSIS: Some Relationships Cannot Be Broken
91
VIEW FROM THE TOP: Mónica Flores, AmCham
92
ANALYSIS: Choices Defined by Preference
94
ANALYSIS: NAFTA: Renegotiating Key Trade Deal
97
ANALYSIS: NAFTA’s True Colors
98
VIEW FROM THE TOP: Juan José Zaragoza, DowDuPont
99
INSIGHT: Francisco Díaz, Donaldson Latin America
100
INFOGRAPHIC: Mexico's Main Export Market
102
INSIGHT: Raúl López, AAM Casting
103
VIEW FROM THE TOP: Alejandra Torijano, Agilent Technologies México
104
VIEW FROM THE TOP: Humberto Garza, EVCO Plastics
105
Carlos González, EVCO Plastics
VIEW FROM THE TOP: Juan Alcide, Gill Industries
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| ANALYSIS
SOME RELATIONSHIPS CANNOT BE BROKEN Discussions over NAFTA opened a breach between Mexico and the US in terms of each country’s position and importance in the automotive industry. However, the relationship that exists between both nations is so tight that regardless of what may come, their mutual dependence will remain untouched
90
Mexico’s agreements with 46 countries make it the
crucial. “Mexico is still behind when compared to other
poster-country for open trade. Yet, most of the country’s
developed-world automotive hubs, which is why it must
business is with the US. The automotive industry is no
shed its mindset of a manufacturing or even maquila
exception and it is in fact one of the sectors where this
country,” says Francisco Díaz, Commercial Director
trend is more pronounced. By the end of 2017, 75.3
Engine of Donaldson Latin America.
percent of all vehicles produced in Mexico were sent to the US. Taking Canada into consideration, Mexico’s
OEMs, such as Ford and FCA, have already brought some of
automotive trade with its NAFTA partners accounted for
their engineering operations to the country. Marcos Pérez,
83.9 percent of its total light-vehicle exports. The US
Director of Product Development at Ford de México, said
is also a large source of foreign investment in Mexico,
during a presentation at the Forum México Disruptivo that
accounting for approximately US$43.4 billion in 2017,
beyond being capable of participating in higher added-
according to Mónica Flores, President of American
value activities, Mexican engineering is far less costly than
Chamber of Commerce of Mexico.
in the US or Germany, making it much more competitive.
On the horizon is the final ratification of the 11-member
But it is not just Mexico that brings something to the
CPTPP by the eight countries that have yet to sign,
relationship. The US can also collaborate with Mexico to
which many believe will bring new opportunities to the
increase competitiveness across the entire NAFTA region.
automotive market. Mexico is among the three members
According to market analysis company Market Realist,
that have already ratified the deal. Japan and Singapore
raw materials represent almost 47 percent of the total
are the other two. “More roads are opening for Mexico
production cost of a vehicle. Mexico, Canada and the US
to diversify its operations and to lower the impact that
have built strong competitiveness in the development
an altered or even canceled NAFTA could bring,” says
of components and even high-tech parts and software.
Alberto Torrijos, Partner and Automotive Sector Leader at Deloitte Mexico.
However, many companies still find it difficult to source raw materials locally, forcing them to import them from outside
However, the CPTPP will not offset the country’s massive
the NAFTA region. “Companies in North America need to
dependence on the US. “We must recognize the real
complement each other by understanding the specific
opportunities that this agreement will create for the
needs of both countries,” says Juan Alcide, Vice President
automotive sector,” says Eduardo Solís, Executive
and General Manager of Gill Industries. “Most raw materials
President of AMIA. “Australia or Malaysia could present
are not produced in North America but imported from Asia
interesting opportunities but we are talking about
and Europe, so the challenge is finding a way to produce
countries with markets of between 1 million or 1.5 million
competitively in Mexico or the US and engaging in regional
units where we have no presence. Whatever sales we can
barrier-free trade.”
generate will not solve our dependence on the US market. It is interesting to open new markets but these will not
Although each country fights for its own economic
be substantial, at least in vehicle production.”
development, North America is also a block competing against other automotive regions in the world. European
If the country cannot separate its growth from that of the
leaders, including Germany and France, are supported
US, then the best bet for both countries is to strengthen
by Turkey and Morocco. Meanwhile, Japan and South
their relationship even further and work on the areas
Korea rely on Malaysia and Thailand to boost their
of opportunity that could bring the greatest benefit to
competitiveness. That being said, protectionist measures
players on both sides of the border.
like those implemented by the US government to prevent the entrance of raw-material imports are not the answer. For
Mexico still has much to offer to the US in terms of
the US and Mexico to continue growing as automotive hubs,
supplier availability. However, for more local companies
stronger collaboration is needed to reduce production costs
to participate in American productive chains, higher
and generate the technology that not only North America
quality standards and a technology-oriented mindset is
but the entire world needs.
VIEW FROM THE TOP |
US BUSINESS COMMUNITY TRUSTS IN MEXICO’S ADVANTAGES MÓNICA FLORES President of AmCham
Q: How would you assess the business community’s
A: Mexico’s competitiveness depends on a variety of
sentiment regarding Mexico’s relationship with the US?
conditions that are not limited to NAFTA. The country must
A: We face uncertainty, rapid changes and the digital
overcome internal challenges about rule of law, security,
era. These processes entail challenges for societies,
corruption and impunity. Furthermore, Mexico’s automotive
governments, companies and individuals. Mexico is living
industry faces the issue of finding the right talent to
a unique moment because of the 2018 elections and the
implement appropriate business strategies. Technology
NAFTA modernization process. The business community
changes manufacturing processes, which means the
expects positive results from the negotiations and while
workforce’s skills must also adapt to remain competitive. This
we are conservative in our budgets and forecasts for 2018,
is not only a problem of formal education but also a matter
we remain optimistic and trust the FTA will be successfully
of on-the-job training, upscaling digital competences and
updated, elections will be democratic and that we will adapt
improving leadership. Training within and without Mexico’s
to the new environment.
automotive industry is designed for the past rather than the future. There should be apprenticeships, dual education, on-
Q: What would be the ideal outcome of the NAFTA
the-job training and a promotion of talent mobility.
renegotiations for the region’s automotive industry? A: The best scenario includes a modern NAFTA, democratic
Q: How can companies help Mexico improve its image
elections in Mexico and companies being able to reinvent
in the US?
themselves in the digital era. The new NAFTA must address
A: Mexico lacks good marketing. We need spokespeople who
topics such as e-commerce, telecoms and energy that were
go out and promote the good things about the country. US
not considered when it was first drafted. On the other
companies with presence in Mexico must work with their
hand, the agreement must not lose its goals of making the
headquarters and offer all information related to the country.
region more competitive, promoting formal jobs, increasing
Yet, American companies are still willing to invest in Mexico.
the countries’ GDP and boosting domestic growth in all
In 2017, AmCham companies accounted for 20 percent of the
three markets.
private sector’s fixed gross investment in Mexico, representing around US$43.4 billion and they will continue on that path.
The region must aspire to better negotiation terms
Our members represent 21 percent of Mexico’s GDP and
for the automotive industry. If NAFTA falls through,
create 2.5 million direct and 6 million indirect formal jobs.
automotive would be among the most affected industries. Companies need to upscale their talent and be able to
Q: What opportunities can the CPTPP offer the Mexican
adapt to market conditions. With or without NAFTA, the
automotive industry?
automotive industry needs to reinvent the way it produces,
A: This agreement opens new markets for business and
hires people and does business in line with technological
under better conditions; it is a good agreement for every
advancements. That being said, companies are unlikely to
country involved. Without losing its ties to Canada and the
stop investing in Mexico if the FTA is canceled. Automotive
US, Mexico needs to expand its vision to really assert itself
companies have a history of investing in Mexico and it
in the global economy and be among the Top 10 economies
is unthinkable that they would simply pull out and set
in the world.
up shop somewhere else. Overall, there are around 1,450 companies associated with AmCham and they will continue investing in the country.
American Chamber of Commerce of Mexico (AmCham)
is
an association that represents the interests of the binational
Q: What are the main challenges that US companies face
business community in Mexico. AmCham focuses on connecting
when setting up shop or expanding operations here?
companies to strengthen value chains and boosting trade
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| ANALYSIS
CHOICES DEFINED BY PREFERENCE In a decelerating market, every unit sold counts for both OEMs and distributors. However, when brands see their sales threatened by new competitors with a much more aggressive offer for the Mexican market, it is time to make bold decisions and adjust to the new market reality
92
2016 was the year the Big Three peaked in the Mexican
“In an extremely competitive environment, clients can
market. Although their market share was compromised
choose what best suits their needs,” says Guillermo
by newcomers from Japan and Korea, Ford, GM and FCA
Rosales, Director General of AMDA. “Contrary to other
were still enjoying continuous growth. By the end of 2017,
Latin American markets, Mexican consumers are much
that trend had turned for the worse. Ford ended the year
more sophisticated in their evaluation before purchasing
with total sales of 81,698 units, representing a decrease
a new vehicle.” European brands have bet on the premium
of 17.7 percent against the numbers from 2016, the largest
and high-end market. Meanwhile, Japanese and Korean
percentage fall of all three automakers. FCA was the least
brands have become standards for compact-car cost-
hit, with sales totaling 100,846 units and decreasing 2.9
competitiveness. American brands, however, have
percent against 2016. Meanwhile, GM ended with 258,523
stagnated in terms of design and innovation. That has
units and a decline of 16.2 percent. That was slightly less
cost them their position not only in Mexico but around
than Ford’s contraction but in terms of units it was much
the world.
“
more significant.
Ford wants to reduce its presence in the market to have fewer distributors with better profits” Carlos López de Nava, Director General of Grupo Alden
When President Trump was bickering about unfairness toward the US in terms of trade and tariffs, one of his comments was that the US bought many German cars while Germany did not give much importance to American production. He said this was because of Europe’s high tariffs against US exports. However, the reality is that European markets just do not find American cars attractive due to their large size and poor fuel economy. That is not the case in the US, which is the second-largest automotive market in the world and where American consumers are increasingly showing preference for larger vehicles. Therefore, it is logical that companies choose to
The situation did not improve in the first half of 2018 and
favor their domestic market before the rest of the world.
all three brands maintained a downward performance.
This vision was further enabled after the Environmental
Between January and July, Ford sold 12.1 percent less
Protection Agency announced a revision on the fuel-
than in 2017 with a total of 41,194 units. FCA has seen
efficiency goals it had implemented during President
sales decline by 10.5 percent, amounting to 50,887 units.
Barack Obama’s administration of 15km/L.
Finally, GM suffered a fall of 13.2 percent in its sales numbers for a total of 124,045 units. Meanwhile, brands
Due to its average purchasing power, Mexico is a compact-
such as Kia, Hyundai and Mazda continue growing and
car oriented market. According to Rosales, the average
winning a larger market share in a contracting market.
price of a vehicle in the domestic market is MX$300,000 (US$15,000), which means that only brands capable of
Considering the numbers from July 2018: Ford held a
participating in this segment will succeed. It is no surprise
market share of 5.2 percent, down from the 10.2 percent
then that the American share in the market is decreasing.
it had in 2010. FCA had a market share of 6.4 percent
Ford, at least, sees an opportunity in this trend.
down from the 9.3 percent it enjoyed in 2010. Finally, GM’s share has fallen to 15.6 percent from its previous position
“Ford wants to reduce its presence in the market to
with 19 percent of the total market.
have fewer distributors with better profits,” says Carlos López de Nava, Director General of Grupo Alden. “The
Although they are a significant part of the region’s
brand wants dealerships to sell fewer but better models
automotive heritage and three of the brands with the
to improve margins. I think it is a smart move and the
oldest manufacturing presence in the country, Ford, GM
objective I think is to have better dealerships and better
and FCA have lost their grip on the Mexican market.
businesses in accordance with the times.”
The domestic market, however, is not the problem. The
One of the measures implemented was an entire
issue is the imbalance between what Mexico produces
overhaul of Ford’s portfolio, giving up on the compact
and what its top export market, the US, wants. “Growth
segment. The final result was the elimination of all of
in Mexican production over the past five years has been
the company’s sedan and hatchback models except for
easy due to the growth in the US market of approximately
the Mustang and the upcoming Focus Active that the
1 million units per year,” says Guido Vildozo, Senior
company will ship from China. This latter model was
Manager, Americas Light Vehicle Sales Forecasting of IHS
previously projected for the company’s new plant in San
Markit. “The US market is becoming light-truck intensive,
Luis Potosi until the project was canceled. Prior to this,
while Mexico is a passenger-car intensive manufacturer.”
the company had already announced in December 2017
This puts the country in a difficult situation because
a shift in production of the Ford Fusion manufactured in
if its main export destination is the US and American
Hermosillo also to China.
companies do not see the point in continue manufacturing light vehicles, there is no place for Mexico.
Ford expects that by 2020, 90 percent of its sales in North America will be in the light-truck segment. Since
“Production will move according to international demand
Mexico is solely focused on production of the very models
and we will most likely see a reduction in our vehicle
that Ford decided to cut, the industry is waiting to hear
output,” says Gerardo San Román, Head of Latin America
whether production will be refocused at its four plants in
at JATO Dynamics. “OEMs are making decisions on their
the country or if further divestment should be expected.
product lineups based on the profitability of each product
Only the future for the production of the Lincoln MKZ
segment. This is a pragmatic view, especially considering
manufactured in Mexico remains unclear since the
that competition in the compact and subcompact
company made no comments regarding this brand.
segment is becoming fiercer.” “We are going to be allocating even more capital to that
FORD LEADING THE WAY?
(the light-truck segment) to make it even larger and more
In April 2018, Ford announced its decision to refocus its
positive for us and that will take capital away from those
business toward SUVs, crossovers and pickup trucks. As a
parts of the business that we think we do not have a path
result, Mexico’s position in the company’s manufacturing
forward to appropriate returns,” said Bob Shank, CFO of
network was left adrift. The country manufactures
Ford Motor Company in an interview with Bloomberg.
Ford's Focus and Fiesta models, both of which will be cut from the company lineup in favor of larger models.
Although there is a risk in making the decision to ditch
“We are committed to taking the appropriate actions to
compact models should gas prices increase or fuel-
drive profitable growth and maximize the returns of our
efficiency measures are reinstated after Trump’s time
business over the long term,” said Jim Hackett, President
in the White House ends, most opinions favor Hackett’s
and CEO of Ford Motor Company in the corporation’s
decision to revamp Ford’s business. “The passenger car
1Q18 financial statement. “If appropriate returns are not
rationalization plan is just the sort of bold and decisive
on the horizon, we will shift that capital to where we can
action we believe investors have been waiting for,” said
play and win.”
Ryan Brinkman, auto analyst at JP Morgan Chase & Co.
GM, FORD AND FCA SALES (thousand units) GM’S, FORD’S AND FCA’S SALES (THOUSANDS OF UNITS) 350 300 250 200 150 100 50
2010
——FCA Source: AMIA
2011 FCAFord
——
Ford GM
Source: AMIA
2012
——GM
2013
2014
2015
2016
2017
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| ANALYSIS
NAFTA: RENEGOTIATING KEY TRADE DEAL The relationship between Mexico, Canada and the US has grown deep roots. Much of that is a result of the groundbreaking NAFTA deal signed in 1994 and now being renegotiated. After a year of talks that were supposed to conclude before the end of 2017, a resolution has not been reached on the future of trade for all three countries
94
After the implementation of NAFTA on Jan. 1, 1994, the
his promise and announced a revision of the agreement
elimination of tariffs gave way to better opportunities
that led to a start in negotiations on Aug. 16, 2017 in
and a greater integration between Mexico, Canada and
Washington, D.C. Trade representatives expected seven
the US that strengthened many industries, automotive
rounds of negotiations, which were scheduled every three
among them. “The Mexican automotive industry was the
weeks starting in August, to be finalized before the end
real winner after NAFTA was enforced,” says Óscar Albin,
of 2017. According to El Financiero, one of the Mexican
Executive President of INA. “Our industry has grown the
negotiators stated that this was planned to avoid an
most thanks to this trade agreement and there is still a
overlap with Mexico’s presidential elections in 2018.
great deal of room for more.” Yet, not everyone is happy
“
with the results of the agreement.
The Mexican automotive industry was the real winner after NAFTA was enforced. Our industry has grown the most thanks to this trade agreement” Óscar Albin, Executive President of INA
Among Trump’s demands regarding NAFTA was the implementation of a 35-percent tariff on automotive exports entering the US, which was later transformed into a border adjustment tax that would favor US exporters while charging companies importing products to the US. Both of these initiatives found resistance from investors and members of the Democratic and Republican parties, as well as industry representatives that urged Trump to reconsider his position to avoid messing with an agreement that had brought so many benefits to the industry. Rules of origin were also to be revised even though AMIA and its counterparts in Canada and the US lobbied to keep regulations unchanged. “NAFTA represents a success story and we should not be messing around with important topics such as rules of origin,” stated Eduardo
Beginning with his campaign for office, President Trump
Solís, Executive President of AMIA. “Our members feel
has attacked NAFTA as the “worst trade deal ever made”
very strongly that rules of origin are not the tools to
by the US. He says it had led to an enormous trade deficit
use to reshore jobs to the US,” said Ann Wilson, Senior
with Mexico and the loss of countless manufacturing
Vice President of Government Affairs for the Motor and
jobs for US citizens. It is true that once NAFTA was
Equipment Manufacturers Association in an interview
implemented, it was easier for companies to establish
with Reuters on Aug. 14, 2017.
manufacturing operations in Mexico, where it was cheaper to produce components and assemble vehicles
Although the border adjustment tax issue was dropped,
but at the same time, many jobs were lost due to the
the revision of rules of origin was kept with the objective
increasing automation that the industry implemented to
of decreasing the US$74 billion trade deficit the US had
remain competitive and deliver the production volumes
with Mexico and to limit the entrance of Chinese auto
the global market demanded.
parts to the region.
This, however, was not good enough for Trump who
The US government’s requirements changed but America
stated that once he entered office, the first thing he
First was still the connecting thread in its rhetoric. Trump
would do was to renegotiate the agreement or pull the
demanded a more stringent rule of origin that required 80
US out altogether should he find it unsuitable for the
percent of the components used to manufacture a vehicle
country’s new America-first policy.
to be sourced in North America, while 50 percent of this content should come from the US. This was an equally
At first, industry leaders thought this was just a bluff, akin
negative alternative for an industry that for over 20 years
to Trump’s promise to make Mexico pay for a border wall
had worked to raise its local content sourcing strategies to
to prevent immigration. But Trump followed through with
NAFTA’s current standpoint of 62.5 percent.
“A more stringent limit than the 62.5 percent local content
inflation, that average would translate to approximately
regulation already in place would force automakers to go
MX$358.84 (US$19.72). This would mean that if the
straight to paying the added tariff,” said Charles Uthus,
US proposal was accepted, salaries in automotive
Vice President for International Policy of the American
manufacturing operations would have to increase by
Automotive Policy Council in an interview with Reuters
508 percent.
on Aug. 14, 2017. “If stricter rules of origin led to tariffs higher than 3 percent, thus threatening competitiveness,
Since skilled, low-cost labor availability has long been
companies would have to choose to operate under
regarded as one of Mexico’s greatest advantages as an
WTO standards to maintain solid operations,” added
investment destination, a decision of this kind could
Rogelio Garza, Mexico’s Deputy Minister of Industry and
have significant repercussions on the country’s role as
Commerce.
an automotive manufacturer. That being said, Reuters sources indicate that even though Mexico and Canada
FOCUS ON WAGES
were analyzing the proposal, the wage floor would be
This was a major concern that prevented the negotiations
much lower for a deal to be viable.
from advancing but in March, it was announced that Trump had dropped his demands regarding local content
While this was discussed, Trump seemed to be adamant
in what seemed like a rare concession. “(The proposal)
of finding a way to push Mexico to agree to his conditions
was completely unfeasible and unreasonable in a free
for a new NAFTA. In one of his Twitter rants, Trump
trade agreement,” Albin said in an interview with El
accused Mexico of failing to act to stop illegal immigration
Economista on March 23, 2018. For a moment, it seemed
and appeared to be willing to hold NAFTA hostage in
the NAFTA stalemate could be broken. Salaries, however,
order for US Congress to approve the budget to build his
became a new threat for Mexican production, along with
infamous wall. On April 1, 2018, Trump tweeted: “Mexico is
Trump’s views on Latin American immigration.
doing very little, if not NOTHING, at stopping people from
“
If stricter rules of origin led to tariffs higher than 3 percent, thus threatening competitiveness, companies would have ... to operate under WTO standards” Rogelio Garza, Mexico’s Deputy Minister of Industry and Commerce
flowing into Mexico through their Southern Border, and then into the U.S. They laugh at our dumb immigration laws. They must stop the big drug and people flows, or I will stop their cash cow, NAFTA. NEED WALL!”
MIGRATION AS LEVERAGE Migration has been a sore topic in Trump’s government for a while, especially after Democrats in Congress fought to keep the Deferred Action for Childhood Arrivals (DACA) alive. Trump had already used immigration before as leverage for Congress to approve his wall budget but at the moment he seemed to be using it as a way to influence both the wall discussions and NAFTA negotiations. After a convoy of migrants coming from
After the domestic content proposal was dropped, US
Honduras and headed for the US entered Mexico, Trump
trade negotiators started working on an idea to integrate
once again threatened Mexico over NAFTA.
wages into the discussion. The idea was to determine a percentage of component production that should be
“The big Caravan of People from Honduras, now coming
completed in higher-salary regions, which was later
across Mexico and heading to our ‘Weak Laws’ Border,
set at 40 percent, as well as a wage floor for all other
had better be stopped before it gets there. Cash cow
manufacturing activities.
NAFTA is in play, as is foreign aid to Honduras and the countries that allow this to happen. Congress MUST ACT
Reuters reported on March 30, 2018 a wage floor of
NOW!” he tweeted on April 2, 2018.
US$15 per hour, which would translate to a daily wage of approximately US$120 considering an eight-hour shift.
Trump addressed the issue one more time saying Mexico
The 2014 research by Alex Covarrubias for the Friedrich
should do things his way regarding immigration or he
Ebert Foundation in Mexico, Explosión de la Industria
would not sign a renewed NAFTA agreement. “NAFTA has
Auomotriz en México: De sus encadenamientos actuales
been fantastic for Mexico, bad for us,” he said in an official
a su potencial transformador, outlined an average daily
speech. “We have had our car plants move to Mexico,
salary in the Mexican auto industry of MX$305.90. When
many of them. We make tremendous numbers, millions of
considering the yearly increase in salaries related to
cars in Mexico that years ago did not exist. They closed
95
96
in Michigan, they closed in Ohio, they closed in other
interest of the American consumers and even though this
places. Now they are starting to move back because of
has not been directly linked to the NAFTA negotiation, it
what we have done with regulation and with taxes. They
is still an issue that will impact trade relationships among
are starting to come back into our country in a big way.”
Mexico, Canada and the US.
Unfortunately, immigration was not the only tool Trump
NAFTA negotiations stopped in June before the Mexican
used to try to coerce the Mexican government into seeing
presidential elections but they resumed shortly after
things his way. While negotiations on NAFTA were under
Andrés Manuel López Obrador was designated the new
way, Trump also started revising the US’ position in terms
president-elect. López Obrador has already designated
of trade tariffs with other countries. On March 8, 2018,
Jesús Seade as the chief negotiator for his administration
under the banner of a national security threat following
but he has shown openness to keep talks moving.
Section 232 of the US Trade Expansion Act of 1962, Trump
Minister of Economy Ildefonso Guajardo and US Trade
slapped a 25 percent tariff on steel imports and another
Representative Robert Lighthizer met again in August
one of 10 percent on aluminum. Mexico and Canada
and they said they were close to finalizing an agreement,
were exempt from these tariffs along with the EU but
possibly by the end of the month.
eventually, the US President decided to lift this exemption starting on June 1, 2018 as a way to pressure Mexico and
Guajardo informed the media on Aug. 2, 2018 that
Canada to move the NAFTA negotiations along since his
Mexico and the US were finding common ground in their
view was that both countries were not collaborating to
proposals regarding rules of origin and that an agreement
finalize the agreement.
might come soon. This, however, was later dismissed by
“
We have had our car plants move to Mexico, many of them. We make tremendous numbers, millions of cars in Mexico that years ago did not exist” Donald Trump, President of the US
Fausto Cuevas, Director of AMIA, at a press conference, saying “nothing has been accepted and nothing has been confirmed.” Still, the industry remains positive as well regarding the possible outcome of the negotiation since all industry leaders agree a successful treaty would be the best bet to continue driving the industry forward. That being said, the industry is still not willing to give in to the US’ demands regarding rules of origin that could be detrimental for the development of the supply chain. “A key element (for investment attraction) was establishing
Canada was adamant in seeking support from the industry
the right conditions to do business in our sector,” says Solís.
to counter US protectionist measures not only regarding
“Investment in the automotive industry demands long-
NAFTA but also related to the steel and aluminum tariffs
term certainty.” This vision is supported by the document
imposed by Trump. “You cannot say that Canada is a
Dialogue With the Automotive Industry 2018-2024 where
national security risk to the United States when we are
all associations in Mexico categorized NAFTA negotiations
so partnered on so many different issues,” said Prime
as fundamental for the industry’s development.
Minister Justin Trudeau in an interview with Bloomberg on May 31, 2018. Yet, the tariffs remain even though
KEY STICKING POINTS IN THE NAFTA
Trudeau and other members of the G7 urged Trump to
NEGOTIATION
rethink his position regarding global trade. Determination of an adequate rule of origin to Not only did Trump not change his position, he launched a second national security probe on May 23, 2017, this time toward vehicle imports to the US. The investigation
substitute the current 62.5 percent Determination of a percentage of content to be manufactured in areas with a high-paying salary rate
can last up to 270 days, plus 90 more when Trump can decide whether to act on the results or not. However,
Discussion regarding a sunset clause that would
if the investigation returns a negative result, the US
terminate the deal every five years unless all parties
President has threatened to slap a 25 percent tariff on
agree to maintain it
all vehicle imports. Industry representatives had already spoken against this initiative, saying they are willing to challenge Trump’s decision in court to support the
Discussion regarding Chapter 20 related to conflict resolution between members
ANALYSIS |
NAFTA’S TRUE COLORS Twenty-three years after its implementation, the North American Free-Trade Agreement is now being renegotiated under petition of President Trump. His administration has been adamant that the treaty has been detrimental to the US economy and the country’s relationship with its neighbors, but has it? The original NAFTA was negotiated by Mexican President
US$290 billion in 1993 to US$1.1 trillion in 2016. Canada
Carlos Salinas de Gortari, US President George W. Bush
became the US’ main export market, followed by Mexico
and Canadian Prime Minister Brian Mulroney and it was
and both countries represent a third of total US’ exports.
later ratified by Salinas de Gortari, US President Bill
Trade with Mexico alone increased by 455 percent, from
Clinton and Canadian Prime Minister Kim Campbell. At
US$41.6 billion in 1993 to US$231 billion in 2016.
its roots, the treaty implemented on Jan. 1, 1994 had a
97
goal to strengthen the relationship of all members of
For the US, CAS estimates NAFTA had a positive impact
the North American region, as well as their respective
on the country’s GDP of approximately 0.5 percent, or
economies, as stated by Clinton’s speech on Sept. 14,
US$80 billion, after its full implementation with gradual
1993 prior to NAFTA’s implementation. “This debate
increments year-on-year. Meanwhile, Mexico’s economy
about NAFTA is a debate about whether we will embrace
grew 1.3 percent year-on-year on average between 1993
these changes and create the jobs of tomorrow or try
and 2013. Estimates from the Peterson Institute for
to resist these changes, hoping we can preserve the
International Economics (PIIE) also show that NAFTA is
economic structures of yesterday.”
responsible for approximately 2 million jobs in the US related to trade operations with Mexico. “Between 6 and
With NAFTA, trade in agriculture, textiles and
10 million jobs in the US depend directly on NAFTA and
manufacturing was liberated in an effort to boost
if President Trump’s goal is to create more jobs, he will
industrial development in all three countries and take
have to think very quickly about how to create more than
advantage of the benefits that each of them could
10 million jobs to offset NAFTA's termination effects in
bring to the table to become a strong trade block. Most
the US,” says Francisco Torres Landa, Partner at Hogan
tariffs on imports and exports were eliminated and
Lovells BSTL. That being said, the open investment policy
foreign investment was encouraged between countries.
arising from NAFTA did lead to job migration from the
Furthermore, one of the goals in the implementation
US to Mexico.
of NAFTA was to reduce illegal migration from Mexico to the US. By strengthening the Mexican economy and
According to PIIE, approximately 350,000 jobs were
creating a stronger manufacturing industry, more job
lost in the US automotive industry between 1994 and
opportunities would exist for people to stay in Mexico.
2014, with an approximate loss of 15,000 jobs per year,
According to Salinas de Gortari, NAFTA would allow
while Mexico’s labor force grew from 120,000 to 550,000
Mexico “to export goods, not people.”
workers. However, that same study shows that for every job lost, the US economy grew US$450,000 due to high-
NAFTA became a stepping stone for Mexico to develop
productivity rates and lower prices for the end consumer.
its position as a manufacturing hub, particularly in the automotive industry. That being said, the treaty also had
NAFTA’S MAIN ACHIEVEMENTS
the goal of gradually elevating the Mexican industry to the point where it could be more equal in conditions to those found in the US and Canada. This point in particular has not borne fruit since the wage gap between Mexico and its partners is still considerable. In addition, although
Growth of regional trade from US$290 billion in 1993 to US$1.1 trillion in 2016 Increased trade with Mexico from US$21.6 billion in 1993 to US$231 billion in 2016
foreign investment has led to the establishment of a strong supplier base in the country, Mexico has not yet
Foreign Direct Investment growth from the US to
developed a strong network of national suppliers to
Mexico from US$15 billion in 1993 to over US$100
support incoming projects.
billion in 2017
Still, NAFTA’s benefits cannot be understated, not only for Mexico but for the entire North American region. According to the US Congressional Research Service (CRS), thanks to NAFTA trade in the region rose from
Total automotive exports from Mexico to the US of US$126.7 billion in 2017 Over 70 percent of the Mexican vehicle production is destined to the US
| VIEW FROM THE TOP
MORE BUSINESS MEANS NEW CHALLENGES JUAN JOSÉ ZARAGOZA Mexico Country Leader of Transportation and Advanced Polymers at DowDuPont
98
Q: How has your portfolio been impacted after the merger
needs to continue participating as a design and engineering
between Dow and DuPont?
hub for automotive companies and we need more research
A: As DuPont, we managed polymers, fibers and
centers and adequate education plans that are in line with
mechanical seals. After the merger with Dow, resulting in
the industry’s needs. Besides manufacturing, OEMs are
the new Transportation and Advanced Polymers division of
gradually bringing engineering operations to Mexico.
DowDuPont, we integrated specialized structural adhesives, brake fluids, lubricants, thermoplastic compounds and
Q: After DowDuPont’s division into Dow, DuPont and
medical silicon. Our portfolio has become much more
Corteva, what will be DuPont’s auto industry priorities?
diversified but we still have a strong focus on the automotive
A: We want to maintain our growth expectations and
industry and most of our business is in this industry, 60
minimize whatever impact could arise from this division. So
percent of it approximately.
far, we forecast double-digit growth for the Transportation and Advanced Polymers division and the idea is to keep that
We are actively searching for new investment opportunities
going. Automotive manufacturing operations are growing
to grow our business but at the moment, our priority
at a 5 percent rate in Mexico, so growing at a double-digit
is to fully integrate our new product families to our
rate means we need to advance two or three times faster
lineup. As DuPont, we worked closely with OEMs and
than the entire industry. We are also announcing several
Tier 1 suppliers to support their design and R&D efforts.
new investments across the world in new plants and added
However, particularly with the structural adhesive line, we
production capacity in our different product divisions.
now collaborate as direct suppliers of OEMs so our goal is to maximize our penetration in this sector. As polymer
Q: What contribution can DowDuPont make to the
providers, DuPont had an excellent relationship with Tier
development of trends like lightweighting and electrification?
1 suppliers. We want to translate that market position to
A: Our contribution depends on our different product
our new product divisions.
applications. With structural adhesives, the more welding points are eliminated, the more weight is reduced in the
Q: What are the biggest challenges you face to grow your
vehicle. Our latest technologies allow us to substitute these
position in the automotive industry?
welding points for structural adhesives that can guarantee the
A: The biggest challenge we are facing at the moment is
quality and durability of these unions. In the end, less weight
the uncertainty in the market about free-trade agreements.
means a more efficient engine with less polluting emissions.
Supply chains in North America are tightly constructed
The same goes for polymer use. Today, the average car weighs
and it would be very hard to dismantle them. Investment
1.5 tons and a third of that is made of plastic.
keeps coming from Germany, Japan and even from the US despite this uncertainty. Yet, the country needs to build a
Q: How do polymers compare with traditional steel and
strong talent backbone to support these ventures with low-
aluminum applications in terms of price?
cost production, not from a salary but from a productivity
A: What we want our clients to understand is the benefits
standpoint. We still see an opportunity for training young
they can get from a total cost perspective. You can compare
talent in engineering and design in Mexico. So far, the country
the cost of 1kg of metal vs 1kg of plastic but the most effective way of measuring cost savings is by comparing how costly it is to manufacture a component in metal or in plastic.
DowDuPont is a holding company comprised of The Dow
This analysis involves everything from the raw material to its
Chemical Company and DuPont with the intent to form
manufacturing, energy and tooling costs and in most cases,
strong, independent, publicly traded companies in agriculture,
working with polymers is equally or even less expensive than
materials science and specialty products sectors
working with metal.
INSIGHT |
CAPABLE TALENT, STRONG LOCAL SUPPLIERS EQUAL RECIPE FOR SUCCESS FRANCISCO DÍAZ Commercial Director Engine of Donaldson Latin America
Maintaining a leading position in a growing industry can
Mexico and Latin America represent the third most
be challenging but finding new development opportunities
important manufacturing region for Donaldson.
supported by a competitive cost structure can help keep
Globally, the company’s revenue grows at an annual
a company ahead of its competitors, says Francisco Díaz,
rate of 6 percent and Díaz says Mexico’s contribution
Commercial Director Engine of Donaldson Latin America.
has been significant in these results. “The company’s two manufacturing plants in Aguascalientes are working
“We have worked on developing a competitive cost
at full capacity, delivering 16 million liquid filters and 10
structure that allows us to grow not only regionally but
million air filters per year,” he says.
also internationally through exports to Europe, the US and Asia,” says Díaz. For more than 30 years, filtering
The company is analyzing how best to grow its global
solution provider Donaldson has based its strategy in
manufacturing operations and in Mexico, Díaz sees great
Mexico on two simple principles: developing the technical
potential for the company to boost its competitiveness
capabilities of its local workforce and growing its sourcing
by focusing on design and engineering operations for
of local talent.
products and tooling equipment. “These are still greenfield
“
Mexico is still behind when compared to other firstworld automotive hubs, which is why it must shed its mindset of a manufacturing or even maquila country”
areas for Donaldson in Mexico but it is the next logical step to secure the company’s ongoing development in the country,” he says. “Mexico is still behind when compared to other first-world automotive hubs, which is why it must shed its mindset of a manufacturing or even maquila country.” Finding new development opportunities is key for companies like Donaldson as the current political and commercial uncertainty can lead to bigger hurdles in the future. Amid the negotiations of a NAFTA 2.0 agreement, regional content rules are still on the table and could face an increase to up to 80 percent from the current 62.5
Although separate at first glance, both of these ideas
percent. Donaldson’s operations have a competitive level
are rooted on the capabilities of the Mexican labor force,
of regional content but Díaz says that if changes were
which Díaz sees as one of the best growth opportunities
made to the agreement, Donaldson would have to invest
for the Mexican industry. “Beyond competitive labor costs,
more resources to help automakers meet new regulations.
Mexico has the advantage of a world-class workforce with
Still, the company remains positive in its projections for
an impeccable work culture,” he says.
the near future. “If we had to, we could operate under stricter regionalization standards,” he says.
Although Donaldson has learned to take advantage of the capabilities of the local workforce when training its
The company participates in both the original equipment
own team, Díaz explains that local companies must follow
and the aftermarket segments. “At the moment, our
suit to become more competitive in a global environment.
operations are 40 percent oriented to original equipment
“Mexican companies looking to participate in our supply
and 60 percent to the aftermarket,” says Díaz. “Our goal
chain must develop the skills and technical knowledge of
is to remain a leading company in filtering solutions for
their operative, administrative and technical workforce,”
both segments, maintaining a 6 percent global annual
he explains.
growth rate in 2018.”
99
| INFOGRAPHIC
MEXICO'S MAIN EXPORT MARKET Despite having trade agreements with 46 countries,
TOP 10 US SUPPLIERS
Mexico's main market for automotive exports remains the US. Over 80 percent of its total automotive production auto parts. Thanks to NAFTA, the relationship between Mexico and its northern neighbor has grown strong and deeply intertwined in benefit of both nations. Mexico has also been a significant market for American OEMs that for years have positioned among the Top 10 brands in the country. 100
The NAFTA negotiation might have created uncertainty among American players, especially those with the most
Global Ranking (Top 100 parts suppliers in 2018)
goes to this country, including assembled vehicles and
recent operations in Mexico. However, the industry expects talks to end on a positive note for the North American region to continue enjoying growth.
8
Lear Corporation
11
Adient
25
BorgWarner
32
Tenneco
33
Flex-N-Gate
36
Dana
40
American Axle & Manufacturing
60
Nexteer Automotive
66
Cooper-Standard
69
Visteon
VALUE OF MEXICO'S AUTOMOTIVE EXPORTS AND MEXICO-US TRADE BALANCE (US$ billion) US share of Mexico's total automotive exports
80.4%
—— Mexico-
130
Total
110
82.3%
81.2%
77.9%
79.1%
US trade balance 107.7 100.1
automotive exports
88.4
90
82.7 72.7
-20
—— Annual
-40
61.7
52.7
42.4
2008
2009
2010
2011
2012
470,483
80
ANNUAL USEDVEHICLES IMPORTS FROM THE US variation (%)
34.9
30 *Data from January to May (annualized)
44.7
50
55.7
64.9
70
69.9
exports to the US
79.2
Automotive
93.7
72.4
60 40
596,889 26.9
20 0 1,031,048
-23.2
-20.2
-60 -80
458,114 -73.5 272,909
65,772 sold units
Aveo is the second best-selling light vehicle in Mexico. It is produced at GM’s plant in Villa de Reyes, San Luis Potosi Sources: AMIA, USITC, Banxico, Automotive News
PARTICIPATION OF US OEMs IN MEXICO’S LIGHTVEHICLE MARKET (Jan-June)
General Motors Ford Motor 19.3%
FCA (including Mitsubishi) Lincoln
0.5%
18.9%
225,984
0.3%
212,515 22.8%
20.6%
59.5%
58%
19.3%
US OEM ASSEMBLY PLANTS IN MEXICO Light Vehicles
Ford 0.5%
184,418 23.7%
General Motors
56.5%
800
184,418
212,515
200 0
2016
US OEMs in Mexico
82.7%
680,699
743,051
225,984
400
721,856
600
FCA
Total vehicle sales
State State of Mexico
Chihuahua
Chihuahua
Hermosillo
Sonora
Silao
Guanajuato
Toluca
State of Mexico
Ramos Arizpe
Coahuila
Silao
Guanajuato
San Luis Potosi
San Luis Potosi
Saltillo
Coahuila
Toluca
State of Mexico
Heavy Vehicles
Location
State
Kenworth
Mexicali
Baja California
Saltillo
Coahuila
Freightliner
2018
2017
Location Cuautitlan Izcalli
Escobedo
Nuevo Leon
Santiago Tianguistengo
State of Mexico
Navistar International
Escobedo
Nuevo Leon
Cummins
San Luis Potosi
San Luis Potosi
83.9%
85.2%
85.4%
123.1
122.1
123.1
83.2%
86.4%
125.5 108.5
105.4
113.3 96.8
80.8
91.8
97.6
97.8
109.4
114.5
113.2
133.8
126.7
132.3
2013
2014
2015
2016
2017
2018*
644,209
57,283
40.6
28.45 -17.7 -29.3 455,372
-16.4 123,638
147,829 -60.6 179,577
1,842 1,647
2013
2,380
2,284
2,143 1,876
2014
*Data from January to March (annualized)
1,993
2015
2,602
US 2,640
3,000
2,335
2,392
2,000
North America
MEXICO'S LIGHT-VEHICLE EXPORTS (thousand) 2,134
1,000 2016
2017
2018*
0
101
| INSIGHT
STRENGTHEN CORE WHILE LOOKING FOR NEW OPPORTUNITIES RAÚL LÓPEZ Managing Director of AAM Casting
102
Few inputs are as important for the automotive industry
AAM has yet to enter the aluminum market but the
as steel. But the trend of lightweighting has prompted
company has implemented a strategy to engage
automakers to substitute metal for plastic and to choose
in different projects from their development stage,
aluminum over steel to harness the advantages of a lighter
thus adding value to the component while increasing
vehicle. Foundries and casting companies must also change
quality and reducing costs. After being acquired by US
to meet the new market’s needs, says Raúl López, Managing
automotive component manufacturer American Axle
Director of AAM Casting, formerly known as Novocast.
& Manufacturing (AAM), Monterrey-based foundry Novocast has further inserted itself in the US supply
Although AAM Casting’s performance has not yet been
chain as part of AAM Casting’s network. López says that
affected by the rise of aluminum in the automotive market,
delivery times, costs and quality have improved as AAM
López recognizes the risk. “The main challenges we face are
integrates Novocast vertically. “We have brought new
the change of platforms and the threat posed by aluminum,”
technologies, engineering processes and productivity
says López. The company participates in the construction
concepts,” he says. “US companies are strongly focused
of vehicle platforms such as GM’s full-sized pickup trucks
on automation and capital investment and Mexico has
and SUVs, which are changing some portion to aluminum.
made several advances in productivity.”
The company operates as a Tier 1 supplier of brackets, axle carriers and other medium-size parts and as a Tier 2 supplier
López highlights that El Carmen AAM Casting wants to
of semi-finished goods for auto parts manufacturers. López
increase its presence in the heavy vehicle sector and
enumerates General Motors, FCA, John Deere and Freightliner
collaborate more with manufacturers of brake systems and
as El Carmen AAM Casting’s OEM clients and Meritor, Linamar,
other components. “We want to grow our presence with the
DANA and SISAMEX as its main partners in the Tier 2 segment.
American manufacturers we do not work with yet and boost
“More than 60 percent of all axle carriers for light trucks are
competitiveness in our product portfolio,” he says. “AAM
produced by AAM Casting,” he says. “AAM’s Casting division
Casting has boosted El Carmen’s previous global presence
is one of the largest foundries of ductile iron and one of the
and we are open to new ideas and technologies where we
largest producers of foundry parts in North America.”
can participate.”
VIEW FROM THE TOP |
MATERIAL TESTING KEY TO ENSURE QUALITY ALEJANDRA TORIJANO Senior Manager Mexico, Puerto Rico and Distributors’ Organization (Latin America Region) of Agilent Technologies México
Q: How has the lightweighting trend impacted Agilent’s
standards and data analysis software for polymer analysis,
technology development process in the polymers division?
coupled with our industry-leading HPLC systems that
A: Polymer development has always focused on creating
accelerate decision times in batch testing with accurate
more resistant and lighter materials. Agilent is contributing
molecular weight information.
to these developments through testing solutions, as well as reliable and robust analysis of polymer samples that can
Agilent’s reliable and easy-to-use range of ICP-MS, ICP-
increase companies’ confidence in the composition and
OES and FTIR systems are pushing the boundaries of
performance of materials. Reliable analyses of polymer
efficient semiconductor impurity analysis, ensuring that
manufacturing materials are critical to ensure product
manufacturers of a wide variety of materials can maintain
performance. Due to the importance of efficiency and cost-
output quality. The 7900 ICP-MS and 8800 ICP-QQQ have
effectiveness in workflows, it is essential to run accurate
enough precision to detect trace metals at industry-leading
analytical processes that can quickly ascertain quality.
levels of sensitivity, while the Cary 600 Series and ExoScan FTIR systems analyze shallow impurities effectively.
Agilent’s reliable and robust range of instrumentation offers a solution for every stage of the polymer production
Q: As vehicles include more electronic components and
process from research and development, to polymerization,
controls, how much has demand grown for Agilent’s
compounding and manufacturing, packaging and shipping,
electronic testing solutions?
final product testing and recycling. That way, our portfolio
A: Overall, the electronic components division is very
can meet companies’ expectations in development,
dynamic and always growing along with the industry.
purification and material composition.
Demand for our products has increased significantly as companies realize the capabilities Agilent products can
Q: How big is Agilent’s participation in the automotive
offer in chemical analysis, ensuring semiconductor process
market in terms of materials research and development?
chemical purity and ultrapure water analysis.
A: Agilent Technologies is the number one company in the world offering innovative and reliable analytical solutions,
Q: What is the main area of opportunity to improve
including consumable products, instrumentation and
automotive electronic components and user experience?
support. We assist our users in consistently and cost-
A: We have found two main opportunity areas in this
effectively delivering the highest quality finished products
sector. First, companies need to deliver improved results
and materials. We have a comprehensive line of instruments
in impurity analyses. Accurately detecting impurities in
for materials testing and research market, which helps
semiconductor manufacturing materials is vital to ensure
companies identify and characterize microcrystalline
component quality and yield. The second opportunity is
irregularities in composites and quantify trace impurities
the need for fast, accurate and compliant detection of
in metal alloys or polymers.
heavy metals in electronic devices. Regulations governing proper disposal of electronic devices containing heavy
Q: How do you ensure client materials meet OEM expectations
metals are vitally important for environmental protection
for quality, structural performance and aesthetics?
worldwide.
A: Our FTIR testing bench and microscopy systems provide insights into both bulk and detailed material structure while our mobile and handheld instruments such as 4300
Agilent Technologies is an American company focused on life
Handheld FTIR provide superior quality information
sciences, diagnostics and applied chemicals. The company
quickly, and in any location. Agilent’s GPC/SEC portfolio
provides instruments, services and consumables to laboratories
also includes market-leading instrumentation, columns,
with operations in different industries
103
| VIEW FROM THE TOP
PLASTIC LIGHTWEIGHTING THE NEXT STEP IN INNOVATION Humberto Garza President of EVCO Plastics
104
Carlos González Sales Director of EVCO Plastics
Q: What percentage of EVCO Plastics’ global operations
shortens the cooling cycle of plastic components, thus
is focused on the automotive industry?
reducing costs. The second project focuses on reducing
CG: About 15 percent of our global operations are
the weight of plastic components using new materials
destined to this industry. In Mexico, this sector represents
and nanotechnology.
33 percent of EVCO’s business. Our main partners in the automotive sector are Tier 1 companies such as DENSO
The third is to create a strategic partnership with the
and Automotive Lighting. We also work with players that
plastic institutes of either Barcelona or Valencia to
are not strictly automotive but are still related, including
eventually develop innovation projects, which in turn
companies such as Caterpillar and John Deere as well as
could help EVCO Plastics improve in areas such as
recreational-vehicle manufacturers Polaris and BRP in the
molding and tooling manufacturing.
production of all-terrain units and quads. Q: What is EVCO’s strategy to become and remain a Q: How has EVCO Plastics harnessed the opportunities
competitive option in the plastics industry?
created by lightweighting?
CG: We adapted several practices from the Toyota Production
HG: OEMs and Tier 1 suppliers seek lighter components
System. EVCO Plastics has been under transformation since
that maintain dimensional stability, resistance and
2009, following a continuous-improvement strategy and a
performance. The first stage of lightweighting is to
lean-manufacturing philosophy.
change metal components for their plastic counterparts. The next stage is to reduce the weight of plastic
Without these adaptations, EVCO would not be as
components. EVCO Plastics works closely with CLAUT
competitive as it is in areas such as finances, inventory,
in this second stage.
operational efficiency, production control and the two most important indicators for our production: parts-per-
CG: Metal has been increasingly substituted with plastic
million metrics for quality control and on-time deliveries.
to reduce both costs and the vehicle’s weight, which also translates to a reduction in fuel consumption.
HG: We have reduced our transportation and inventory
Lightweighting has also given us the opportunity to serve
costs within our supply chain. However, the main
new customers by participating in workshops with Polaris
challenge of the plastics industry is that between 40 and
and BRP to change metal components for plastic ones in
60 percent of the selling price of a component offsets
their recreational vehicles.
the cost of raw materials. Most engineering plastic resins to produce components for the automotive, health,
Q: What advantages has EVCO Plastics found in
electronics and home appliances industries must be
collaborating with CLAUT’s Automotive Center for
imported either from Asia or from the US, which hinders
Technological and Talent Development (DRIVEN)?
our production’s competitiveness.
HG: As a Tier 2, EVCO Plastics is developing three main projects with DRIVEN. The first focuses on 3D-printed
Q: How ready is EVCO Plastics to face a possible increase
metal molds for plastic injection. Using these molds
in required regional content? HG: Clients based in the US and Canada require engineering resins to be sourced in North America.
EVCO Plastics is a manufacturer of plastic parts that caters
Between 40 and 60 percent of our products are already
to the automotive, health, home appliances, electronics and
sourced in the US and considering the amount of raw
electric industries. As a Tier 2 supplier, the company is present
material procured in Mexico, we can deliver products with
in the US, Mexico and China
between 80 and 90 percent North-American content.
VIEW FROM THE TOP |
CHANGES IN DEMAND ALTER PRODUCTION JUAN ALCIDE Vice President and General Manager of Gill Industries
Q: How important is Mexico for Gill Industries’ global
A: The more collaboration exists between clients and
operations?
suppliers, the more competitive manufacturing processes
A: Up to 45 percent of Gill Industries’ revenue comes
are. Clients that engage in design and engineering
from its Mexican operations. The largest investment that
operations in Mexico such as Brose, Nissan or Ford help
Gill Industries has done worldwide since 2010 has taken
Gill Industries produce the components that the industry
place in Mexico. We have increased our market share in
demands. We have increased our added value with our B2P
the country by 70 percent since we started operations in
frames and we continue with our production of second
2006 and continue to acquire new machinery to improve
and third-row seats, as well as with development of new
our manufacturing processes. The Bajio region has received
products for chassis and body-in-white processes. One of
several of these investments as Gill Industries sees great
the main projects that we developed in Queretaro consists
potential for automotive growth and development there.
of a 2,000-ton servo-press that will enable Gill Industries to work with complex materials with low thickness. We want to
Q: How has demand for lighter components impacted Gill
integrate several manufacturing processes under the same
Industries’ productive operations?
roof since most companies only focus on welding, stamping
A: We used to work with highly resistant metals with
or headrest production.
thickness of 2.2mm but have started using martensitic steels with thickness of 0.5mm. Thinning of metal plates
Q: What are the main challenges that Mexican suppliers
used for stamping has become an increasingly important
face to participate in US automotive productive chains?
trend in the global metal-mechanic industry. Gill Industries
A: The main challenge for Mexican companies is investment.
never expected to have presses of more than 1,000 ton
Like Gill Industries, many companies are focused on
in the 2000s because stamped products did not require
developing innovative manufacturing processes since
the use of martensitic or dual-faced materials. Demand
Mexico can no longer be competitive due to low labor costs
has shifted toward harder materials that require greater
alone. Mexican companies should face fewer difficulties
tonnage and tighter control of tolerances. Gill Industries will
to integrate into US productive chains once the region is
continue investing in servo-presses to be ready for these
strengthened. We look forward to having more flexible US-
new materials.
Mexico trade that incentivizes investments in the medium and long term.
Q: What impact has the wide variety of brands, models and versions had in Gill Industries’ operations?
Q: As the automotive industry moves toward Industry
A: Automotive used to be an industry where the same
4.0 practices, what milestones has Gill Industries reached
production platform was used for volumes of 350,000 to
regarding process automation and digitalization?
500,000 units. The shift toward vehicle platforms used for
A: Gill Industries’ most critical manufacturing systems
volumes of 70,000 to 125,000 units has prompted suppliers
are completely online so they can be monitored in real
to keep flexible processes and efficient manufacturing
time. This helps us to make decisions more swiftly and
operations, while delivering competitive costs. The
have more information available for analysis so processes
wide variety of vehicle options poses a challenge for
are improved.
manufacturing processes as companies move away from a scheme of robust, capital-intensive goods produced in large volumes toward more competitive processes.
Gill Industries is a US Tier 1 and Tier 2 manufacturer of seat structures, seating, reinforcement BKTS mechanisms, latches,
Q: What advantages are there in collaborating with Tier 1s
headrests and other components. In Mexico, it focuses on
and OEMs in design and engineering?
headrests and stamped and welded components
105
Mercedes-Benz AMG GT 53 4MATIC Coupé
GERMANY
5
Germany is known as the creator of modern transportation but it has not rested on its laurels. The country has evolved to become a standard of automotive and technological design for the entire world. The country has grown its presence both in the volume and premium segments, creating a strong network of OEMs and suppliers with a global manufacturing footprint. Mexico has become a partner for companies coming from Germany, which in return have shared their knowledge and expertise with the domestic industry.
This chapter focuses on the opportunities to create tighter bonds between Germany and the Mexican industry, while fostering an environment that incentivizes investment. OEMs and suppliers share their growth perspectives regarding their Mexican operations and the potential to target the North American and Latin American markets thanks to Mexico’s free-trade relationships.
107
CHAPTER 5: GERMANY 110
ANALYSIS: Power Couple With Solid Prospects
111
VIEW FROM THE TOP: Steffen Reiche, Volkswagen de México
112
VIEW FROM THE TOP: Leandro Radomile, MAN Truck & Bus México
114
INSIGHT: Radek Jelinek, Mercedes-Benz México
115
VIEW FROM THE TOP: Jan Hegner, Daimler Buses México
116
INFOGRAPHIC: Manufacturing Footprint Grows
118
VIEW FROM THE TOP: Frank Hezel, BASF’s Coatings Division in Mexico,
Central America and Caribbean
120
VIEW FROM THE TOP: Jorge Vázquez, Continental Automotive
122
VIEW FROM THE TOP: Luis Moreno, OSRAM México
124
VIEW FROM THE TOP: Manuel Guevara, Brose México
125
INSIGHT: Michael Voll, Preh de México
126
TECHNOLOGY SPOTLIGHT: BASF's Automotive Color Trends 2018-19: Keep it Real
128
VIEW FROM THE TOP: Martín Toscano, Evonik Industries de México
130
VIEW FROM THE TOP: Herbert Eisele, Scherdel de México
131
INSIGHT: Daniel Romero, Schunk Carbon Technology
109
| ANALYSIS
POWER COUPLE WITH SOLID PROSPECTS Germany was the second country to assemble vehicles in Mexico after the US. In 1964, Volkswagen opened its first assembly facility in the State of Mexico that would later be moved to Puebla. Since then, Mexico and Germany have developed strong trade and investment relations with a strong focus on the automotive industry
110
According to data from the Ministry of Economy, between
Managing Director of MAN Truck & Bus México. “There is a
1999 and 2017, FDI in Mexico’s automotive industry
strong integration between Germany and Mexico and the
amounted to US$60.7 billion. Germany alone accounted for
country is a key part of MAN’s global strategy.” Radomile
14.6 percent of the total FDI that the Mexican automotive
enumerates Mexico’s increasing adoption of technologies
industry received in this period (US$8.8 billion) and 13.7
necessary for the automotive industry as a key opportunity
percent of the 1,345 total companies with investments in
for both countries to grow their trade relationship.
this sector. Germany ranks third among the top investors in the Mexican automotive industry after Japan and the US.
“Mexico will continue to collaborate with Germany because the commercial relationship works for both countries,” adds
According to Frank Hezel, Business Vice President of
Jan Hegner, CEO of Daimler Buses México. OEM presence
BASF’s Coatings Division in Mexico and Central America,
along with Mexico’s free-trade network and strategic
the presence of over 2,000 German companies including
geographical position are the main advantages that Mexico
outside the auto industry operating in Mexico and
offers to automotive companies, according to Hegner.
generating over 150,000 jobs is a testament to Germany’s
The continuous arrival of investments from Germany and
belief in Mexico’s potential as an investment destination.
reinvestments that OEMs and Tier 1 companies make in Mexico
The future seems promising for German players in the
trickle down the supply chain and open new opportunities in
country as BMW and Mercedes-Benz are projected to
the industry. “The Mexican automotive industry has grown
start assembling premium cars in San Luis Potosi and
at double-digit rates and this trend is linked to hard work,
Aguascalientes, respectively.
great quality, great ideas and support from the public sector,”
“
Mexico has proven to be a top-level manufacturer in quality of workmanship and human resources” Leandro Radomile, Managing Director of MAN Truck & Bus México
says Martín Toscano, Managing Director of German supplier of specialty chemicals Evonik. But Mexico is capable of much more than just manufacturing components, which is why several German automotive players are bringing their R&D operations to Mexico and opening design and engineering centers. Continental opened a new R&D center in Queretaro in May 2018 where the company plans to develop technology for chassis and safety systems that use artificial intelligence and that eventually will be implemented in self-driving vehicles. “These innovations are active accident-prevention systems,” says Jorge Vázquez, R&D Center Director of Continental Automotive. Other German
Radek Jelinek, President and Director General of Mercedes-
automotive players with design and engineering operations
Benz México, says the company’s decision to start production
in Mexico include Volkswagen, which designs and develops
of the A-Class sedan in 2H18 at the COMPAS plant in
special vehicles and electronic auxiliary systems in Puebla, and
Aguascalientes is a progression of its experience here. “It is
Robert Bosch, which projects the construction of a new R&D
based on strong foundations and shows our commitment
center in Guadalajara where software and shared-services
after 25 years of presence in Mexico,” he says. At the same
solutions will be developed.
time, Steffen Reiche, President of Volkswagen de México, says the start of operations of Volkswagen Group’s Audi plant in
Daniel Romero, Americas Automotive Division Manager
Puebla in September 2017 represents new opportunities for
at Schunk Carbon Technology, sees a clear road ahead for
automotive suppliers, logistics operators and service offerors.
German automotive players in the country. “More business opportunities are coming to Mexico and companies that have
“Mexico has proven to be a top-level manufacturer in quality
created a positive image in Mexico will be able to expand their
of workmanship and human resources and has demonstrated
product lineup and diversify into new market niches thanks
its ability to produce auto parts,” says Leandro Radomile,
to these investments,” he says.
VIEW FROM THE TOP |
TRANSITIONING TOWARD THE CAR OF THE FUTURE STEFFEN REICHE President of Volkswagen de México
Q: What are your priorities as the new head of Volkswagen
A: For the third time in a row, Volkswagen has been
in Mexico?
named “Most Innovative High-volume Brand” by the
A: My predecessor Andreas Hinrichs did a great job.
independent research institute Center of Automotive
Under his leadership, the Puebla Plant reached several
Management (CAM). The brand also took top place in the
milestones and consolidated its position as the second-
“Alternative Drives,” “Autonomous Driving and Safety” and
largest Volkswagen facility outside of Europe. Since I took
“Conventional Drives” categories. CAM bestows the awards
over, my priority has been to acquire a deep knowledge
together with auditing firm PricewaterhouseCoopers. The
of Volkswagen’s plants in Puebla and Guanajuato to
jury based its decision to declare Volkswagen the most
understand their processes, as well as the development of
innovative high-volume brand on 62 individual innovations
the Volkswagen Group brands in Mexico. My approach is
the company developed in 2017.
to strengthen what has been done and to reinforce those things that will make us fit for the future of mobility.
The Volkswagen brand is strengthening its model offering with very attractive products. This year, for example, the
Q: How are you pairing the power and performance that
brand launched the totally-new Jetta, a compact sedan
characterize Volkswagen’s vehicles with the ideals of fuel
that is considered one of the most popular cars in the
economy and environmental sustainability?
Mexican market. We also delivered Teramont, a medium-
A: A car’s environmental impact is at its greatest when
sized SUV that will be our second model competing in
it is on the road, which underlines the importance of
the growing SUV segment along with NuevoTiguan.
considering the use phase of the vehicle’s life cycle.
Both of these models will reinforce our presence in this
Volkswagen builds cars that drive as efficiently as possible,
important segment.
enabling drivers to enjoy eco-compatible mobility. Similarly, the company develops its products and services in the
Q: What was behind the drop in sales in FY17 and 1Q18 and
most environmentally compatible way possible. Doing so,
what strategies is the company implementing to regain its
we consider not only the production and use phases, but
position in the market?
also raw-material sourcing, supplier processes and the
A: The Mexican market experienced expansive growth
end-of-life recycling process once the vehicle is no longer
until 2017, motivated by the arrival of new competitors
on the road.
and attractive financing plans. Nevertheless, some variables have changed over the past 12 months. The
Q: The company wants to be the No. 1 player in electric
NAFTA renegotiation, uncertainty about the new rules of
mobility by 2025. How will you accomplish this?
commerce in North America, exchange-rate volatility and a
A: From 2017 to 2022, Volkswagen will invest over €22 billion
general increase in prices of new vehicles and credits were
(US$25.1 billion) in its manufacturing sites around the world.
among the main disruptors that prevented the company
These funds will be destined to support the expansion of
from reaching growth. However, the Volkswagen Group
modular production, promote our model campaigns and
is focusing on a new and attractive model offensive
drive forward the development of electric mobility. In 2020,
that covers practically all segments to counter these
Volkswagen will produce 100,000 electric vehicles. The new
negative factors.
vehicle generation will be launched almost simultaneously in Europe, China and the US. At least 1 million electric cars are planned for 2025.
Volkswagen is a German automaker with manufacturing facilities in Puebla and Guanajuato. The brand is the third-best
Q: What is Volkswagen’s vision for the car of the future, in
seller in Mexico with over 74,000 units sold between January
terms of connectivity and autonomy?
and June 2018
111
| VIEW FROM THE TOP
BUSINESS STRATEGIES THAT BEAT THE TIDE LEANDRO RADOMILE Managing Director of MAN Truck & Bus México
112
Q: What does Volkswagen’s new partnership with Navistar
A: There is plenty of uncertainty for 2018 because of
imply for MAN’s operations in Mexico?
the NAFTA renegotiations and the effect of presidential
A: Having a partner with significant presence in North
elections in Mexico. We understand NAFTA is a 25-year-old
America such as Navistar is a key step toward Volkswagen
treaty that needs to be modernized. There will be a revision
Truck & Bus becoming the main global producer of heavy
but we understand that trade between Mexico and the US
vehicles. Volkswagen was on the lookout for the best
in the heavy vehicle sector will be not be strongly affected.
collaboration alternatives and it created a joint venture with
Mexico is the greatest exporter of articulated trucks in the
Navistar to pursue two objectives: to promote joint technical
world and 90 percent of these exports are directed to the
development and to improve purchasing operations. The
US. Also, 50 percent of the parts for these vehicles are
final goal of this interaction is having a company that
manufactured in the US.
looks for new synergies, growth opportunities and better purchasing options.
If we keep our sales volume steady, it will be a positive year. I am not overly worried about the drop in sales in 2017
Each of the 12 brands that comprise the Volkswagen Group
because the industry’s slowdown was foreseeable. I expect
will keep its own identity, however. There is a common
the year to finish with sales falling 3-5 percent, mainly
force behind them that enables the group to remain
because of the good results the industry enjoyed in 2016.
competitive, but each one is unique in the eyes of the client.
The last two months of that year resulted in record-breaking
Volkswagen Truck & Bus is no exception and regardless of
numbers because of advance purchases attributable
our partnership with Navistar, the company will hold on
to uncertainty with President Trump’s discourse. Over
to its market position and continue competing. Similarly,
5,500 units were sold only in December. To put results
we will keep working and defending our own brand’s
in perspective, a 5 percent drop in 2017 would still mean
characteristics in Mexico.
growth of between 8 and 10 percent compared to 2015, which was a more stable year.
Q: Production and sales of heavy vehicles faced a tough year in 2017. How has MAN Truck & Bus performed?
Q: How has MAN Truck & Bus’ counter-current development
A: 2017 may turn out to be the best year in terms of sales
impacted the company’s growth expectations for 2018?
for MAN Truck & Bus. The heavy vehicle sector registered
A: To date, we have reached a market share of 14 percent
a 5.2 percent drop in 2017. The most significant drop was
in the bus sector and 3 percent in the truck segment.
in the truck segment while the bus market remained firm.
Originally, our expectations were to reach an 18 and 5
However, MAN Truck & Bus saw an increase in sales volume
percent share respectively by the end of 2018 but we
of 22 percent compared to the numbers of 2016. If we divide
have established a new projection. MAN Truck & Bus’ new
our growth by segment, MAN will reach 48 percent growth
objective by 2020 is growing its overall market share to 10
in the truck sector and 7 percent in the bus sector.
percent from our current 5.3 percent, resulting in sales of approximately 5,000 units. Our growth strategies will be
Q: What level of growth is MAN Truck & Bus
founded on product, network development and aftersales
expecting in 2018?
services, and we want to increase our dealer network to 20 points of sale throughout the country by the end of 2018.
MAN Truck & Bus is a subsidiary of the Volkswagen Group.
Q: What new products and technologies is MAN Truck &
Headquartered in Germany, the company focuses on the
Bus bringing to the table?
production of buses and both light and heavy trucks. In Mexico,
A: We launched our highest number of new products for
the company manages Volkswagen and MAN brands
the decade in 2017. We released the new Delivery vehicle
family comprising six new models that required a US$350
Q: What is MAN’s position regarding natural gas and
million investment from our headquarters. This line includes
hybrid units?
a prototype of the first 100-percent electric light truck
A: New technologies are becoming very strong in Mexico,
developed by Volkswagen. This truck is already being
mainly in main cities where there is a necessity to reduce
tested and we expect it to be mass produced by 2020.
pollution and noise levels. MAN has already developed and
The company is also introducing products equipped with
is actually using both natural gas and hybrid units in Europe.
technology that meets Euro VI emissions requirements.
We are introducing natural gas in Mexico, first in buses and
Even though Euro VI will become the standard in 2021,
recently we have presented a prototype for a truck.
MAN is ready with this technology and we expect to start marketing it in 2019 when the transition will begin.
From our perspective, when natural gas technology matures in Mexico, electric technology will be strong in Europe. It will
In the bus segment, we launched the Volkswagen 14.190
make no sense for Mexico to introduce hybrid technology and
SCD bus. Approximately 50 percent of Mexico’s buses
put an unnecessary transition between natural gas and full-
are Class 7, weighing between 12 and 15 tons, including
electric models. For this reason, our bet is currently on natural
semi-forward-control (SCD) buses that account for sales
gas and we will eventually move toward electric technology.
of between 3,500 and 4,000 units a year. The 14.190 SCD is our bet in this segment and it was a model specifically
Q: What is MAN’s perspective regarding the cab-over
designed for the Mexican market.
truck sector? A: In Mexico, most trucks are long-nosed. MAN was the first
MAN is introducing the latest diesel, electric and natural
brand to bring cab-over trucks to Mexico in 2004 and 100
gas technology in the heavy vehicles sector. Diesel motors
percent of our products are now cab-over. These trucks
will never die off, they will co-exist with new technologies.
deliver competitive advantages, including safety, visibility,
We will launch a new natural gas Constellation unit with a
maneuverability, driver comfort and greater load capacity
Euro VI engine that the company previously tested in Brazil.
than conventional vehicles. Furthermore, they have been
We expect to start testing this vehicle in Mexico and we
designed to respond better than long-nosed trucks in an
also brought our most successful natural gas chassis, the
accident. We understand that it will take time to change
MAN A69, to ExpoTransporte so Mexican clients could start
misconceptions related to long-nosed trucks but we believe
becoming familiar with European standards.
the future is in cab-over units.
113
| INSIGHT
TRADITION MEETS INNOVATION RADEK JELINEK President and Director General of Mercedes-Benz México
114
Moving into the future can be challenging for a company
Mercedes-Benz’s full-electric models, while CASE continues
but even more so when its offering is based on tradition and
to develop innovative solutions related to connectivity
an established image. Still, it is the only way to succeed in a
and self-driving technology. “We are collaborating with
market that evolves as quickly as automotive, according to
technology developers in our R&D center in Silicon Valley
Radek Jelinek, President and Director General of Mercedes-
to deliver this technology,” says Jelinek.
Benz México. Although the bases for CASE are emerging global trends, “We want to combine the legend that is Mercedes-Benz
Jelinek sees them as a challenge in Mexico as in the rest
with advanced technology and a mobility experience that
of the world. “Our clients are as equally connected to the
goes beyond the vehicle itself,” says Jelinek. With a history
latest trends as anyone in Germany or the UK,” he says.
that goes back to 1886 and a legacy as the inventor of
“We cannot differentiate our products according to the
the automobile, Mercedes-Benz is the oldest brand in the
region because clients demand the latest from us.” Proof
automotive industry and for 132 years it has managed
of that is Mercedes-Benz’s introduction of its state-of-the-
to remain ahead of the latest trends impacting vehicle
art intelligent multimedia system called MBUX, which the
development and consumer preference.
company premiered at the Consumer Electronics Show in Las Vegas in January 2018. MBUX features a natural
As a premium brand, Mercedes-Benz has traditionally been
speech recognition platform called LINGUATRONIC that is
associated with the status and luxury reserved for just a few.
capable of learning and changing its use of language based
The company is changing that idea as younger generations
on its interaction with the user, according to Daimler’s
with a fresh idea of lifestyle and comfort become potential
information. “Instead of implementing this system in our
buyers. “We are detaching our idea of luxury from what
high-end S-Class models, we integrated it in the A-Class
can be considered ostentatious or presumptuous,” says
family, which is oriented to younger customers eager for
Jelinek. “Although we still have many traditional clients,
this technology,” says Jelinek.
we also need to focus on the millennial generation and their technology and connectivity-based approach as well
Mercedes-Benz’s goal for 2018 is to remain the leading
as our sports-oriented clients who prefer the AMG brand.”
brand in the premium market, using digitalization as a platform to modernize its entire operation. Beyond
To truly participate in the latest industry trends, in 2017
innovating in its technology, the company is also investing
Mercedes-Benz decided to open a new business branch
in simplicity and velocity of response using data analysis
called CASE solely focused on addressing four key topics
tools to understand its clients better. “Our goal is to get
and finding the best way to combine them with the
to know our clients intimately to offer a tailor-made
company’s technology development strategy. “Connected,
solution to each of them,” says Jelinek. 2018 will also be
Autonomous, Shared, Electric: each of these has the
an important year for Mercedes-Benz in Mexico, marking 25
power to turn our entire industry upside down. But the
years of the brand’s history in the country after being the
true revolution is in combining them in a comprehensive,
first premium player to venture into the Mexican market.
seamless package,” said Dieter Zetsche, Chairman of the
The company expects to release the new G-Class, CLS and
Board of Management at Daimler AG, after the creation
A-Class models in the second half of the year, as well as
of CASE. The company has invested in several mobility
a full renovation of the GLE by the end of 2018. However,
ventures, such as car2go and MyTaxi, but it has now vowed
the biggest news for Mexico is that by 2H18, the COMPAS
to destine €10 billion (US$12 billion) through CASE on the
joint project between Daimler and the Renault-Nissan-
development of its electrified fleet. Jelinek expects that
Mitsubishi Alliance will start producing the sedan version
by 2020, the newly created EQ brand will start marketing
of the A-Class for the entire world.
VIEW FROM THE TOP |
ONE STEP AWAY FROM EURO VI SUSTAINABILITY JAN HEGNER CEO at Daimler Buses México
Q: What are Daimler Buses’ sustainability priorities and
relationship works to the advantage of both countries.
how do they compare to ANPACT’s and SEMARNAT’s?
Provided this relationship continues, more German
A: Caring for the environment is a key priority for us, so we
companies will come to Mexico and German investments
work with Mexico’s authorities to sell bus units that pollute
in the country will automatically increase. Automotive
less. Daimler Buses has launched its BlueTech 5 engines
companies are interested in bringing operations to
that are more efficient and friendlier to the environment.
Mexico due to the country’s economic stability. This
In terms of SEMARNAT’s NOM-044, we plan to continue
is the most attractive advantage for investors and a
selling bus units powered by Euro V engines and start
priority for suppliers. Other key advantages are Mexico’s
introducing Euro VI engines to the mix over the next few
strategic geographical position and its free-trade network
years. We are all set and expect the transition to be easy
stretching to 46 countries that represent 60 percent of
and quick. We do not expect technological migration to
the world’s GDP.
create problems in Mexico’s passenger transportation industry because we will be ready to offer tailored financing
Q: What strategies is Daimler Buses putting in place
plans that will allow any client to purchase a Euro VI bus.
to ensure solid results amid an uncertain economic environment?
Q: How has Daimler Buses advanced in its strategy to
A: Daimler Buses’ goal is to maintain its leadership in the
work with more Mexican suppliers to counter the peso’s
Mexican market by creating solutions that support mobility
instability?
in Mexico, such as comfortable buses that are both efficient
A: The strategy is still in process. Daimler Buses will continue to
and friendly toward the environment. To help clients
offer parts manufactured locally as part of its aftersales plan.
maximize the benefits of their investment in bus units,
At the same time, we also have developed a special program
Daimler Buses has developed special financial services
called FlexibilidadES that allows us to work with all the body
that help customers purchase new and used units at a low
manufacturers present in Mexico. Thanks to this program,
interest rate. We also have a network of 80 maintenance
Daimler Buses builds chassis and can choose any local body
service points across the country that offer solid aftersales
manufacturer depending on client needs and specifications.
services to clients in Mexico.
We are also working in a Talent Training Plan that enables
Q: What milestones has Daimler Buses achieved with its
us to have experienced and well-educated engineers and
Toreto model since its introduction to the Mexican market?
technicians working with us. People who take part in this
A: We are very excited about the Mercedes-Benz Toreto
program are eligible for a job at Daimler Buses’ dealerships
since this bus has become a very successful product. We
and maintenance service points. This educational program
sold more than 150 units in 2017 and more than 100 Toretos
is run by a specialized school called CEDVA that trains diesel
have reached Mexico’s roads as of May 2018. We hope to
technicians and maintenance engineers. Daimler Buses
market more Toreto units before the end of 2018. Daimler
works to improve this school’s workshops by donating tools
Buses plans to take advantage of the opportunities created
and engines for students to practice and to ensure that we
by the replacement of Mexico’s microbus fleet by offering
have better Mexican talent.
solutions like Toreto.
Q: As a leading German company investing in Mexico, what do you see as the main opportunities for Mexico to grow
Daimler Buses is a subsidiary of the Daimler Group focused
its commercial relationship with Germany?
on production and commercialization of bus units. In Mexico,
A: Daimler Buses expects that Mexico and Germany will
the company builds chassis for Mercedes-Benz buses at its
continue collaborating together because their strong
assembly plant in Garcia, Nuevo Leon
115
| INFOGRAPHIC
MANUFACTURING FOOTPRINT GROWS Volkswagen may be celebrating its 50th anniversary in
and BMW is scheduled to finish constructing its facility
Mexico but for other German players, it is just the beginning
and deliver its first models by the end of 2019. With the
of their history in the country. Audi has already started
arrival of these three players, Mexico has now become
operations in Puebla to build the Q5 that will be exported
a manufacturing hub for the premium segment, thus
all around the world. Meanwhile, Mercedes-Benz is about
adding to the country's already competitive position as an
to start production in Aguascalientes at the COMPAS plant
automotive destination.
MARKET SHARE OF GERMAN OEMs IN MEXICO’S LIGHT-VEHICLE SEGMENT 1H16
1H17
sold units
sold units
BMW
6,720
Mercedes-Benz
6,174
SMART
267
Volkswagen Group (w.o. SEAT) Audi Porsche
7,867
Mercedes-Benz
8,426
SMART
515
Volkswagen Group (w.o. SEAT)
106,156 7,379
Audi
677
Volkswagen
sold units
BMW
721,856
9,188 603
Total vehicle sales
15% German OEMs in Mexico 85% Others
Vento was the fourth bestselling car in Mexico in 2017 with a total of 63,402 units
0
2012
2014
2015
2016
96,753
164,527 2013
79,181
50
94,088
100
86,037
118,876
150
*Data from January to March (annualized)
2017
2018*
TOP 10 GERMAN SUPPLIERS
Global ranking (Top 100 parts suppliers in 2018)
200
746 74,868
680,699
16.1% German OEMs in Mexico 83.9% Others
MEXICO'S LIGHT-VEHICLE EXPORTS TO AUTO PARTS PRODUCTION GERMANY (million of units) PER YEAR IN MEXICO
82,557 6,943
Volkswagen
Total vehicle sales
16.5% German OEMs in Mexico 83.5% Others
Mercedes-Benz SMART
Porsche
95,269
743,051
Total vehicle sales
9,542
Audi
718
Volkswagen
BMW
Volkswagen Group (w.o. SEAT)
102,967 6,980
Porsche
98,100
178,690
116
1H18
1
Robert Bosch
2
ZF Friedrichshafen
5
Continental
15
MAHLE
19
Thyssenkrupp
20
BASF
22
Schaeffler
37
Brose Fahrzeugteile
45
HELLA
47
Eberspaecher
2012
VOLKSWAGEN'S MEXICO PRODUCTION AND EXPORTS (thousand)
800 604,508
20
18
600
*
13
20
518,132
400
516,146 423,937
387,450 321, 696
461,248
200
386,122
2017
397,976
475,121
2014
333,940 393,263 416,685
457,517
Volkswagen's plant in Puebla celebrated its 50th anniversary in 2017
GLOBAL LIGHT VEHICLE PRODUCTION
——Production (units) ——Exports (units)
20
15
16
20
*Data from January to June (annualized)
AUDI'S MEXICO PRODUCTION AND EXPORTS IN 2018* (thousand) 20
18,412 16,093
15
13,633
17,435
17,186
16,657
15,078
18,128
16,465 14,206
12,127
10 9,214 5
January
February
March
April
May
June
*Estimated by AMIA based on AUDI AG's quarterly reports.
GERMAN OEM ASSEMBLY PLANTS IN MEXICO Source: Source: CAAM, JAMA, VDA, KAMA, SIAM, AMIA, ANFAC, Automotive News, Data Center
Mercedes-Benz Buses (Garcia)
BMW 2019 (San Luis Potosi)
Renault-Nissan Alliance-
Daimler (Mercedes-Benz, 2018) (Aguascalientes)
Light vehicles Heavy vehicles
MAN Truck & Bus (Queretaro)
Volkswagen (Puebla)
Volkswagen (Silao) Audi (San Jose Chiapa)
Source: AMIA, ProMéxico and Mexico Automotive Review, : Automotive News / PWC
117
| VIEW FROM THE TOP
INVESTMENT, COLLABORATION FOR ONGOING INNOVATION FRANK HEZEL Vice President of BASF’s Coatings Division in Mexico, Central America and Caribbean
118
Q: After being named Supplier of the Year by GM for the
is to keep transforming our portfolio, which in turn will also
13th time, how have solutions such as CathoGuard gained
help us boost our accelerator rate, which now comprises
ground in the market?
13,000 products in all industrial sectors we cover.
A: BASF creates chemistry for a sustainable future, generating solutions for customers and society through the efficient use
The company’s long-term success, however, requires an
of resources. We received this award because we distinguished
alignment of our creative spirit with the market’s actual
ourselves through our compliance in performance parameters
needs. We have driven innovators in the company but it is
in terms of quality, execution, innovation and cost reduction.
not always easy to be disruptive without compromising the
BASF’s Coatings division helped to improve GM’s productivity
actual implementation of the solution due to an extremely
and environmental performance with its Integrated Paint
high investment. Sometimes, instead of disruption you
Process and through the use of the world-class CathoGuard
have to strive for gradual modifications. This is a constant
800 electrocoat. The company has received other awards,
struggle but we have an optimistic view because otherwise,
including the Supplier of the Year accolade by Mazda Motor
we could not bring change to the industry.
Corporation in 2017 for the use of CathoGuard and the iF Design Award in the “Product” category in 2018 thanks to a
Q: The company continues with a strong inorganic growth
functional painting system that reduces the temperature on
strategy exemplified by its recent acquisitions. How is that
a vehicle’s surface by up to 20°C.
strategy impacting the coatings division? A: Although BASF has strong technical capabilities, at times
One of our strongest principles is innovation to enable
we have to evaluate if it is best to innovate by ourselves or if
success and CathoGuard was developed as part of that
there is a company in the market that has something unique
vision. This product family is the perfect example of high-
and that could add value to BASF’s portfolio. Chemetall,
quality corrosion protection and a sustainable solution
for example, was a strategic acquisition that gave us know-
that helps companies reduce material use and avoid
how in an area where we had no previous experience. This
waste. CathoGuard is now one of the most successful
venture helped us improve our services and solutions,
products in the market; it fills over 100 tanks on paint
offering an integral solution for companies that we had
lines of automotive manufacturers. BASF is expanding
not targeted yet.
its knowledge of chemical applications and coatings, establishing its position as the leader in the surface-
BASF is also collaborating with Swiss company Thermission
treatment sector. We are also leaning on the acquisition
in lightweighting applications using zinc coatings on
of Chemetall, a company expert in surface treatments, to
metallic substrates. Combining different materials often
help us offer customers a complete service from substrate
leads to corrosion, which is common in iron-aluminum
to finishing applications.
mixes. Companies, therefore, need a better corrosion protection strategy and Thermission offers a unique zinc-
Q: How is BASF ensuring a healthy innovation strategy to
based solution that could help to reduce problems. Through
remain a leader in its business segment?
the combination of BASF’s CathoGuard electroplating
A: We want to challenge our own product portfolio to
process with Thermission’s Zinc Thermal Diffusion process,
ensure increased sustainability and we strive for our
we can now provide an advanced anticorrosive protection
innovations to be accelerators in the market. This is a
solution for metallic structural components.
clear strategy that represents an investment of €1.5 billion (US$1.7 billion) annually in research activities. In 2016, 47
Q: In which technologies does BASF see the biggest
percent of our solutions had a positive sustainability impact
opportunity to drive innovation and contribute to
and that figure grew to 56 percent in 2017. Our expectation
lightweighting and electrification in the automotive sector?
A: BASF has set ambitious objectives to remain ahead of
were better compared to other investment destinations,
all other chemical companies worldwide. As the market
academic institutions did not delivered graduates with
leader, we are one of the few companies that can support
the necessary practical experience and the theoretical
the automotive industry’s ongoing innovation efforts.
knowledge that automotive companies needed. Through
We are passionate about surface protection. Whatever
the dual-education system, companies could train their
technology goes into electric or lightweight components
people in-house, while still being supported by universities
must be protected by paint. Our solutions must also ensure
and other industrial partners.
appropriate energy management to help the car heat or cool, especially when there is no internal combustion
Implementing this kind of system entails a risk because
engine to heat the system. Sound must also be controlled
highly trained specialists can choose to leave the company
more efficiently to ensure the comfortable operation of
but that can happen either way. That is why we must
a vehicle, as well as lighting to ensure optimal energy
continue developing our people permanently.
consumption. Q: How has BASF remained competitive in an uncertain Color, too, will maintain a high level of importance,
geopolitical environment?
considering that is what helps truly individualize a
A: Uncertainty is common in all markets and although it is
vehicle. Our goal, and what helped us win the iF Design
true that NAFTA is putting pressure on the Mexican market,
Award, is that we blend design with functionality. Taking
we will have to adapt just like the rest of the industry,
LiDAR as an example, paint has to be developed in a
whatever may come. BASF has always preferred long-term
way that does not block the sensor’s signal to ensure
strategic planning, which means changes in government
autonomous driving capabilities without compromising
administrations do not impact us greatly. The company
aesthetical appeal. Regarding lightweighting, our
still sees Mexico as an attractive automotive market; we
Performance Materials division has worked for several
are investing in local companies, such as sealing solution
years to replace metallic substrates with polymeric and
provider Thermotek, one of our recent acquisitions, and
composite solutions. Our innovations have provided not
we are growing our coating plant in Mexico to increase our
only similar results to metallic components but in some
waterborne solutions capacity to cater to the local demand
cases surpassed the alternatives in terms of stress and
for sustainable products.
endurance. Q: After the negotiation of NAFTA, what are Mexico’s Q: As a leading German company investing in Mexico, what
opportunities to improve its position in the international
areas of opportunity have you detected in the local supply
auto market?
chain and how can you help address them?
A: Mexico must strive to remain attractive for automotive
A: There are already over 2,000 German companies
investment. Investors look for key elements such as talent
operating in Mexico, generating more than 150,000 jobs,
availability and trade openness to access many markets
which clearly shows Germany’s belief in the country’s
without tariffs. Infrastructure is also a crucial element to
potential as an investment destination. BASF values self-
ensure seamless import and export operations and although
learning and individual training with coworkers as the
the country has a strong backbone, there are areas of
optimal tools to develop the Mexican workforce. We have
opportunity to improve this.
created several mentoring and development programs for our employees, training Mexicans outside of Mexico so they
Most of the country’s exports go to the US and that has
can gain international experience, implement it in their
fueled Mexico’s position as a global automotive center. This
everyday activities and share it with their peers. We believe
is positive as long as there is a strong market in the US.
that talent exists in Mexico. We are investing in training for
However, this dependence also leaves Mexico vulnerable
our customers and by the end of 2018 we will re-inaugurate
to any fluctuations in the North American market and
our training center for automotive refinishing in Toluca after
obstacles such as the current negotiation of NAFTA. Mexico
a complete renovation.
must find a way to be competitive in other markets and strengthen its position as a global manufacturer through
Q: What opportunities do you see regarding talent and
cost-competitiveness and higher quality.
education in Mexico? A: There is still a gap between the industry’s needs in terms of skills and capabilities and what education
BASF is a chemistry company founded in Germany in 1865. It
systems in Mexico can offer. The dual-education system
has operations in over 80 countries and has been present in
was implemented in Mexico as a way to cater to the needs
Mexico for over 50 years through its corporate headquarters
of the German industry. Although education plans in Mexico
for Mexico, Central America and the Caribbean
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| VIEW FROM THE TOP
GERMAN BET ON MEXICAN ENGINEERING JORGE VÁZQUEZ R&D Center Director of Continental Automotive
120
Q: What advantages did Continental find in Queretaro to
to train the talent we need to grow our operations. We
justify opening a new R&D center?
have found much openness toward the industry’s needs.
A: Queretaro has a solid business environment in the
When the Queretaro administration realized that the test
automotive and aerospace sectors. We already have an R&D
track the state had could help Continental, it decided
center in Guadalajara but its focus is much more oriented
to invest in its infrastructure to make it more adequate
toward information technologies. Being in a consolidated
for our operations. Similarly, the Jalisco government has
automotive cluster like Queretaro gives us access to
worked on new ways of incentivizing research and one
infrastructure that was previously unavailable to us. With
of its strategies was to create an intellectual property
this new center, we will also make use of a new test track
protection program. Continental is now one of its main
and we will be close to all the public R&D centers in the
users and generator of patents in the state.
state to support our operations. Q: What are Continental’s expectations for its new We analyzed 17 cities according to 26 parameters. We
Queretaro center and how will your headquarters
eliminated several contenders due to insecurity, lack
participate in the project?
of specialized talent and infrastructure related to R&D
A: Our headquarters in Germany contributed the
activities. In the end, we had two possible locations and we
necessary investment of €50 million (US$58.3 million)
decided on Queretaro mainly because of its talent and the
to start the project. Once completed, the center will have
number of graduates that universities produce each year.
two buildings with more than 1,100 engineers working on technology developments focused on chassis and
Q: How has Continental developed its relationship with
safety implementations. These innovations are active
the academic sector?
accident prevention systems that monitor the vehicle’s
A: We have very strong collaboration with universities
surroundings and minimize the consequences of an
and public R&D centers. The goal is to develop the right
imminent accident. In the end, these systems work
talent to participate in the kind of activities we expect to
through artificial intelligence that will eventually be used
complete at our new center. Right now, there is no dual-
in self-driving platforms.
education program that can offer graduates the necessary expertise on mobility technology or embedded systems but
Continental has evolved from component production to
we have organized several workshops independently and
system implementation. This means that components are
with universities to share the necessary knowledge with
no longer individual pieces working within the vehicle.
Queretaro’s talent. So far, we have trained between 200
Each part has to interact with others to help the car’s
and 250 engineering students per year, plus 500 more in
computer make better decisions and minimize risks. We
other majors.
have radars that constantly monitor the distance between vehicles and at the same time communicate with the
Q: What role does the government play in Continental’s
steering and braking systems to help the driver respond
development strategy in Mexico?
faster in the event of an accident.
A: Having healthy relationships with state governments is a good strategy to reach the community that surrounds
Q: What is your position regarding collaboration between
our investment. State administrations have helped us
suppliers in technology development processes?
reach universities more effectively and determine which
A: With technology development processes it is difficult
educational programs would be most suitable to fill job
to collaborate with other companies unless we are
openings at our R&D centers. Furthermore, the government
working toward a common goal. Any joint venture must
has been very open to funding specialization programs
be clearly established so all parties involved know what
Continental Automotive's vision regarding electrification
121
their responsibilities are and what they will gain by the
Q: Overall, how do you see the vehicle of the future
end of the project. Continental has initiatives to identify
evolving and how is Continental planning to participate
startups with sufficient potential to contribute to the
in its development?
industry. Once we find a company with a strong proposal,
A: We see the vehicle of the future as electric, autonomous,
we determine if it is best to acquire it, invest in it or form
connected and intelligent. Electric vehicles will lead to a
a joint venture to make the best of our collaboration. We
zero-emissions future and autonomy will reduce the number
also keep track of the individual projects of each of our
of accidents on the roads. Meanwhile connectivity will
engineers and if they have a promising idea, we offer
ensure we have the capacity to manage all the information
them an incubation period of three or four months to
necessary for the car to function, thus enabling the vehicle’s
develop their idea and present it to the company. This
intelligence to make decisions and work collaboratively with
can even result in spin-off companies that work through
other cars and even the city’s infrastructure. We are already
an association with Continental.
involved in these four fields, manufacturing the systems that are already available such as adaptive cruise control and
In talent development, on the other hand, it is essential
braking-assistance systems and developing the technology
to work with other companies and there is much more
to habilitate further innovations.
flexibility to create something beneficial for all companies. We have created several Master’s and specialization
Q: What role would Continental like to play in the
programs at universities across the country along
development of the national industry?
with other suppliers, hoping to develop the necessary
A: Continental is a globalized company that tries to take
talent for the industry to work according to the highest
advantage of the best of each region where it operates.
standards. We work to develop technology not only
Mexico, for example, is a country with a young labor force
for Mexico but for the entire world and that demands
and one of the main producers of engineers per year. As
state-of-the-art knowledge. Universities do not offer the
a result, it is an excellent region to tackle problems with a
foundation to generate that knowledge, which means the
different perspective than what we can offer in Germany.
whole industry must collaborate to make this a reality.
Mexico is already the second most-important country for Continental globally with 25,000 employees in 23 sites,
Q: How have the latest trends in technology development
which shows our commitment to the country and how a
impacted Continental’s innovation process?
company can bet on Mexico’s talent. Queretaro will now
A: Continental expects to revolutionize driver experience
be the biggest Continental center in the Americas and one
in the same way the industry expects to do so. Right
of the most important in our entire network. Our plan is to
now, the industry is going through its most disruptive
have 1,100 engineers in the state, which means that we still
change since the creation of the automobile, considering
have an opportunity to hire close to 1,000 people. Moreover,
that both technology and the very idea of ownership
thanks to the test track in the state, our innovations will be
are shifting in the consumer’s mind. Drivers will become
ready for production directly from our Queretaro center.
passengers, which means that companies will have to rethink how to design the interior of the vehicle and all components related to the user. Mobility is what will
Continental is a German supplier with operations in 61
shape the industry’s future; new business models will
countries. The company employs 25,000 people in Mexico and
appear and both OEMs and suppliers will have to adapt
has already opened two R&D centers in the country, one in
to remain competitive and present in the industry.
Guadalajara and another in Queretaro
| VIEW FROM THE TOP
SHEDDING LIGHT ON MEXICO’S VALUE CHAIN LUIS MORENO SP Business Director of OSRAM México
122
Q: How is OSRAM adapting to the arrival of new OEMs
A: As a Tier 2, OSRAM does not directly target OEMs; we
and Tier 1 suppliers into the Mexican automotive industry?
target Tier 1 suppliers like HELLA and Valeo. Our strategy is to
A: OSRAM has three strategies to target Mexican and
remain close to our customers and help them provide OEMs
foreign automotive companies. The first is to improve its
with a comprehensive product offering that solves their
LED OPTO Semiconductors (OS) sales division. Two pillars
lighting requirements. As more European companies arrive
support our corporate strategy: specialty products and
to Mexico, we expect to continue growing alongside them.
OS. Bringing together these two areas under the same
We also see many opportunities to collaborate with Asian
umbrella helps us to target the traditional lighting market
companies. For instance, OSRAM is already collaborating
as well as the growing demand for LED solutions, which are
with South Korean groups present in Mexico such as Hyundai
increasingly relevant to our overall portfolio as we introduce
MOBIS, as well as Japanese companies like North American
new applications for areas such as self-driving technology.
Lighting, which is part of the Japanese Koito Group.
For example, we are working on a LiDAR-based monitoring system that tracks eye movement patterns using infrared
Q: What are the main advantages that Mexico offers to
LEDs. It will take a while for this system to reach the market
potential German investors?
but OSRAM’s OS area is growing at a fast pace thanks to
A: Mexico’s labor costs remain a competitive advantage.
our focus on systems rather than just components.
This is particularly true for component manufacturers that require large amounts of manual labor. Looking
The second strategy relates to our joint venture with
ahead, the country needs to support companies in the
Continental. We have great growth expectations for this
process of adding value to components so they can be
company. It focuses on developing intelligent and dynamic
considered within NAFTA rules on regional content.
lighting solutions with integrated electronics and targets the automotive industry. OSRAM-Continental started
Education and training of Mexico’s young population
operations in July 2018 and is projected to employ 1,500
continues to be essential for strengthening production
workers in 16 locations with its headquarters in Munich.
operations. The country also needs to increase support for
OSRAM’s third strategy focuses on gaining greater value
R&D through the generation of incentives from the federal
from mature markets for traditional products, such as
and state governments for technology development.
Xenon, halogen and incandescent headlamps. We expect
Companies do not need the government to offer solutions
moderate growth in these segments as our competitors start
for their problems nor do they require government
to abandon them. OSRAM will achieve its growth goals by
subsidies to grow. What we need is a business environment
introducing products that cater to all needs and by having
that allows for the generation of alliances between different
a much broader product offering than its competitors. The
business elements that benefit each player and help spur
idea is to maintain our presence in mature markets as we
growth. As long as the country generates a positive business
develop new products for automotive lighting.
environment, Mexico will remain an attractive destination for foreign direct investment and the country will keep its
Q: How is OSRAM planning to insert its lighting solutions
positive image among automotive companies.
into the assembly lines of newly-arrived OEMs? Q: How do you expect the automotive lighting market to evolve toward more innovative systems? OSRAM , headquartered in Munich, has over 100 years of
A: OSRAM is focused on strengthening its lighting system
experience in the lighting industry. The company has a wide
division, which we expect will gradually displace our mature
portfolio of visible and invisible light solutions for various
markets. Products in OSRAM’s traditional segments, such
applications, including automotive
as halogens and incandescent lighting, have little room for
technological development, so the company is targeting new
are pursuing an aggressive growth strategy in the original
products with increased efficiency. Light bulbs with a useful
equipment segment. We should grow between 3 and 4
life of 1,000 hours will be substituted for others with twice
percent in original equipment, including both traditional
that lifespan. Our traditional division is focusing on capturing
and OS production oriented to the NAFTA region.
market share in a technology area that already exists and in which we are very strong.
Q: What is OSRAM’s strategy in the face of US tariffs on automotive imports and potential stricter rules of origin
Q: What milestones has OSRAM reached by introducing
within NAFTA?
more LED, OLED and other innovative products to the
A: Our strategies target improved cost-competitiveness.
Mexican supply chain?
OSRAM was already working to reduce its costs but
A: We have only included OLEDs in a few business
President Trump’s rhetoric has enticed us to pay greater
platforms as we believe that OSRAM’s future is in LED
attention to this area. OSRAM is also adding value to LED
illumination, OS components integrated into automotive
products made in Malaysia and incorporated into lighting
systems and self-driving technologies. We want to increase
systems here. This strategy could help us dodge the 25
our participation in LED solutions oriented to illumination,
percent import tariff that the US has levied on some Chinese
signaling and movement detection, both with visible and
products. By importing them to Mexico and adding value
invisible light. Our solutions for self-driving technology are
to them before exporting them to the US, we may be able
important for OSRAM and will continue to be for the next
to meet the necessary regional content to enter the US
20 years, but other segments are key for the short term. For
without paying tariffs. We are not letting NAFTA influence
instance, OSRAM focuses on developing interchangeable
our decisions for the Mexican market, as we are working
LED products through the standardization of LED-based
under the expectation that the deal will continue.
light technologies through its Exchangeable Light Source (XLS) line. XLS will make the design and application of
Q: What role will OSRAM play in Mexico’s long-term
LED products less expensive and more efficient for OEMs.
automotive industry? A: OSRAM is in Mexico to stay. We are planning and
Q: What challenges is OSRAM México facing in the current
implementing long-term projects in the country, for which
economic and political environment?
we would like to see a business environment not plagued
A: Uncertainty is having a heavy impact on the automotive
by uncertainty. We are aware that government changes are
market. Part of our business is oriented to the aftermarket,
a normal part of the business environment and companies
which has taken several hits from the troublesome political
need to learn to navigate around them to find new
and economic environment reigning in Mexico. Some of
opportunities. OSRAM México is interested in knowing the
our clients have stopped or reduced their investments in
next federal administration’s plans to collaborate with the
inventories because they do not have a clear image of what
private sector and what are its plans to promote industrial
the future holds. In terms of original equipment, depressed
growth. We want to hold a larger share of the market so we
vehicle production in the NAFTA region has impacted our
will continue working to increase our participation in the
releases of mature products. To counter this, OSRAM is
Mexican market with the goal of becoming leaders in this
focusing on the development of new OS products. We
country, as we are in others.
OSRAM XLS
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| VIEW FROM THE TOP
SUPPLIER EVOLVES, NOW CATERS TO OWN MANUFACTURING NEEDS MANUEL GUEVARA General Manager Queretaro – El Marqués Plant at Brose México
124
Q: How important is Queretaro to Brose’s global operations?
better salaries. Additionally, our Queretaro – El Marqués
A: Brose has achieved exponential growth in Mexico overall
plant offers a world-class lunch service for employees and
but especially in Queretaro. Our operations in the country
a well-equipped gym where workers can exercise. Brose’s
outsell the company’s plants in Germany and represent
staff turnover rate was close to 42 percent annually in 2014
between 10 and 12 percent of Brose’s global operations. This
but after implementing labor-oriented strategies we reduced
has prompted the company to invest €170 million (US$210.9
that to 14.4 percent in 2017. This number is even below
million) in a new plant located in the Aerotech Industrial Park
Queretaro’s turnover average of 25 percent.
in Queretaro that will focus on seat-frame manufacturing. Q: What challenges does a German supplier such as Brose Q: What challenges and opportunities does greater
face when approaching US or Japanese companies?
automation bring to Mexican labor?
A: Brose is well-integrated with US companies and we
A: Automotive components and manufacturing processes
are leaders among German companies. However, working
require increasing amounts of advanced technology, which
with Asian companies can be more difficult because they
means relying on human labor alone is no longer possible.
usually prefer to have suppliers from their home country.
While job creation may be harmed in the short term because
Even so, Brose has increased its collaboration with
of this, there is an area of opportunity for local labor.
Asian automakers operating in Mexico. We now supply
Technicians and operators will still be needed to operate
Honda and Nissan with fifth-door liftgates produced in
even highly automated processes but they will be forced to
Queretaro. We also have 12 manufacturing plants in China
gain skills that meet the needs of the automotive industry.
and continue to invest there to boost our position in the Asian market.
Q: Why is staff turnover so challenging in the automotive industry?
Q: How easily can local manufacturing suppliers integrate
A: The automotive industry is highly competitive but does
into Brose’s supply chain?
not offer the best salaries. Compared to industries such
A: Most of our resources come from Germany, the US
as pharma or food and beverages, automotive companies
and China. However, we have an ongoing strategy to find
have smaller profit margins and less leeway to offer higher
suppliers around the world and bring them to where our
paychecks. At the same time, it is difficult for automotive
operations are. Brose has managed to attract several
companies to hire people coming from other industries due
Italian and German suppliers that want to supply Brose
to the training they require to work effectively in the sector.
from Queretaro.
As a result, people tend to leave their job when offered small salary increases because they see that as a path to growth
One of the main challenges that Brose has faced in
within the industry.
Mexico is finding local suppliers. Technology complexity is constantly growing but the supplier base has not
Brose trusts and empowers its workers. We created an
developed at the same pace, which is why we must rely
internal Quality University where operators can receive
on foreign production. There are some suppliers that we
training in quality procedures, gain certifications and reach
can and should develop, but others lack the necessary technology to participate in the industry. Die production, in particular, is a gap that the country must fill. We need
Brose Fahrzeugteile is a Germany-based Tier 1 supplier with
to bring heavy die-casting parts from Italy and Germany
62 plants globally. In Mexico, the company has three active
because they are not produced locally. If this technology
facilities and is in the process of starting operations at its third
could be sourced locally, Brose could gain more from its
plant in Queretaro and fourth in the country
investments in Mexico.
INSIGHT |
SEAMLESS GLOBAL DESIGN MEETS MEXICAN MANUFACTURING MICHAEL VOLL Director General of Preh de México
The landing of premium OEMs in Mexico such as BMW in
destined largely to boosting the company’s injection and
San Luis Potosi, Mercedes-Benz in Aguascalientes and Audi
paint production capabilities. “We plan to fill this new space
in Puebla has generated new opportunities for German Tier
as orders arrive for more OEMs including, perhaps, Kia.”
1 suppliers located in the country. However, Mexico should continue supporting these investments with good conditions,
Preh’s plant in Mexico has traditionally focused on
says Michael Voll, Director General of Preh de México.
supporting OEMs in the US and Mexico, including Ford, GM and Volkswagen. The Mexico plant has a close collaboration
“As OEMs grow, so will the whole supply chain,” Voll
with Preh in Novi and Preh Germany where the company
says. “Nevertheless, the country must become interested
designs the products manufactured in Nuevo Leon. At the
in companies that provide maintenance for molds and
moment, close to 70 percent of our local production lines
manufacturing equipment. In addition, further development
are oriented to catering to the needs of Ford and Lincoln,”
of an education system under the university level of Mexican
says Voll. “Preh has worked with Mercedes-Benz for years
technicians would give opportunities to companies and
in Europe and there is a possibility that the company will
people.” Not only German companies setting up operation
give us a project once it starts its assembly operations
in Mexico face the challenge of having to train their
in Mexico,” says Voll. This, however, will depend on the
workforce. Many of them, including Preh, engage in dual-
negotiations that Preh’s headquarters in Germany carry
education projects to make this process more efficient.
out with the OEM.
Voll says Preh has a close relationship with CONALEP and CAINTRA in Nuevo Leon. Mold and maintenance technicians
BMW San Luis Potosi offers growth possibilities, too, as
can find work at Preh and other companies when they
well as Audi’s new operations in San Jose Chiapa, Puebla.
graduate. “Developing a stronger education strategy will
“Preh already produces parts for the BMW 5, 6 and 7
boost confidence from German investors thus benefiting
Series model,” he says. “We also have a logistics chain that
the industry,” says Voll.
reaches Volkswagen and Audi in Puebla and have passed the necessary audit for painting process at Audi.”
Headquartered in Bayern, Germany, Preh is a Tier 1 supplier with extensive experience collaborating with European,
Globally, Preh develops products that OEM clients demand
Asian and US automakers both in the development of state-
and creates its own technological designs to present
of-the-art technology for vehicles and in the production of
at international expos and at its clients’ design centers,
intelligent automotive systems. In Mexico, the company is
according to Voll. The company innovates in automotive
focused on high vertical integration to produce electronic
systems for e-mobility, human-machine interfaces and
subsystems, plastic injection subgroups and automotive
other applications, including haptic displays that improve
surfaces for finished goods. According to Voll, all Preh
the driver experience. “Today, these devices are found in
plants around the world use the same technology and have
high-end vehicles in Europe, such as the Audi A8 and a few
a similar integration in processes to deliver worldwide known
BMWs, but we expect to bring more of these designs to
premium quality.
Mexico for other car lines soon,” says Voll.
After expanding its manufacturing area through the
Preh has favored inorganic growth to increase its
construction of a new building in Preh Guadalupe, Nuevo
technological capabilities for e-mobility and vehicle
Leon’s facility, Voll trusts the company will increase its
connectivity applications. “When we cannot develop
manufacturing capacity by 150 percent once the company
something in-house, we look at what is available in the market
ramps up production of new lines. “Our new building expands
to offer more complete and better vehicle connectivity
our available space by 7,500m ,” he says. This space will be
systems,” Voll says.
2
125
| TECHNOLOGY SPOTLIGHT
Color diversity reflects influential trends in North America
Atomium Sky
BASF'S AUTOMOTIVE COLOR TRENDS 2018-19: KEEP IT REAL Ongoing digitalization intertwines technology into almost every aspect of our lives. More time is spent online. Meanwhile, augmented reality and seamless smart gadgets that simplify life merge the real and virtual world. BASF’s Coatings division designers observe technological and societal changes and use them as inspiration and starting point for intensive research into future trends. Every year they translate their findings Atomium Sky
and predictions into a collection of 65 new colors that reflect global trends and developments within the regions of Europe, the Middle East and Africa, Asia Pacific and North America. “Keep it Real” explores not only technology but human nature. The collection works with the perceptional effect of color, which can make a passenger feel safer, calmer and more attuned to changing urban environments. This can transcend the conventional look of a car. Colors designed by BASF take on a new context: new pigments and effects offer a futuristic, digitalized feel that begin to take on additional functionality. This marriage of technology and aesthetic, of the digital and physical, will enable cars to meet challenging demands.
Metal’s Mettle
ATOMIUM SKY A medium-shade blue with an eclectic color travel provides an illusionary interplay between the physical and virtual. The highlight of the color is a medium-coarse intensely-colored effect that transitions to a softer, semi-opaque hue in longer grazing angles. The overall movement captures the dynamic relationship of the pigments, offering a chromatic visual display of the Keep it Real theme.
METAL’S METTLE The new urban look is captured with a unique blend of effect pigments that generate a stylish, dynamic feel. It is both forward thinking and reflective of how a once mundane color Kleur
space can appear optimistic, understated and luxurious.
KLEUR Boldness and passion resonate with those who are playfully optimistic and this color delivers on both counts. A careful selection of strong chromatic pigments and metal flakes combine to produce a new look to a timeless color space. It is at once digitally strong and authentically real.
CENTRIPETAL BLUE After decades of singular achievements in space, humankind reflects on the beauty of Earth. A deep, dark blue underscores the elegance of the planet’s natural features. The color combines aesthetics and functionality Centripetal Blue
that assist in self-driving mobility and detection.
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| VIEW FROM THE TOP
MATERIALS TO FACE THE CHALLENGES OF TOMORROW MARTÍN TOSCANO Managing Director of Evonik Industries de México
128
Q: As a manufacturer of specialty chemicals with exterior,
polybutadienes, such as Polyvest. In 2018, Evonik was first
interior and under-the-hood automotive applications, how
among the Top 3 automotive suppliers in the Chassis, Body
is Evonik contributing to more efficient vehicles?
and Exterior category of the Automotive INNOVATIONS
A: The automotive industry’s main challenge at the moment
Award granted by CAM, reflecting the company’s
is to reinvent the common concept of mobility. Evonik is
commitment to innovation.
an innovative enterprise that is always looking for efficient management of energy by reducing weight in its polymers
Q: What solutions is the company introducing to ensure
or by the amount of coating or adhesive needed in vehicle
greater fuel efficiency?
applications. Less weight leads to fuel savings, which is how
A: Evonik is working on innovative materials and processes,
Evonik contributes every day to more efficient vehicles.
providing solutions for better cost efficiency and more environmentally friendly systems, as well as materials that
Being experts in chemistry, we are determined to give shape
are more resistant to chemical or mechanical stress. The
to future visions in the industry. We are the partner creating
company has two main drivers: save weight and boost
the essentials for automotive innovations, challenging our
efficiency. Evonik is now working on high-performance
experts to overcome all obstacles and figure out the solution
lightweight materials to replace metal or rubber parts. By
that meets a company’s specific challenge. At the same
combining different polymer materials, weight is reduced
time, we gain advanced knowledge and anticipate future
and efficiency soars. Our solutions give customers the
potential of new materials, thus gaining a competitive edge.
power to design commercially-optimized vehicles with a perfect blend of multimaterial systems.
Q: How have automotive companies benefited from Evonik’s focus on innovation?
Evonik also provides innovative technologies to reduce
A: Evonik is present in practically every OEM in the world
energy consumption and CO2 emissions. The company boosts
and we also have a strong collaboration with the auto parts
efficiency with advanced lubrication of engines and drivetrains,
segment. VESTAMID is among the most important materials
low friction parts and reduced rolling resistance on tires.
developed in collaboration with our partners coordinating research, development and production choices to optimize
Q: What opportunities exist in replacing welding processes
overall automotive performance. The automotive industry is
with adhesive bonding and what impact can that have in
the most important consumer of polyamides at the moment
terms of cost and vehicle structural integrity?
and fuel lines made of VESTAMID L are chief among any
A: One of the biggest issues in mechanical terms is
competitors in the market. Today, VESTAMID from Evonik is
vibration. Replacing welding with adhesives reduces
used more than any other polyamide 12 in fuel-line systems.
vibration and leads to increased safety for users, as well as cost savings for manufacturers. Evonik is always
Similarly, we can safely say that almost every OEM worldwide
innovating in its polymers, such as Vestoplast, an APAO
has benefited from Evonik’s Acrylite/Plexiglas solutions, from
polyolefin; Dynacoll, a reactive polyester; and Polyvest, a
brands such as Ford to Lynk & Co in China. Suppliers, such
liquid polybutadiene. Most of these materials are used in
as Pirelli, have also shown preference for Evonik’s liquid
adhesives and can offer several benefits. Polymers with low density, for example, reduce weight and increase efficiency in adhesive applications. Polymers are also designed for the
Evonik is a leading supplier of specialty chemicals. The
most demanding conditions regarding flexibility, rigidity,
company has presence in over 100 countries and employs
mileage, performance, heat resistance and adhesion in
more than 36,000 people. In FY17, the company generated
different substrates, such as rubber, metal, glass and
sales of US$16.6 billion
plastics like PP, ABS and PE.
Q: How are materials changing to cater for electric vehicles?
A: Evonik Industries de México actively participates with
A: These vehicles’ requirements are focused on energy
several business units to provide solutions to the automotive
efficiency and driving autonomy to save costs and energy
industry. We participate in approximately 30 percent of the
consumption, so our products must be aligned to these
entire value supply chain. Although we distribute products
standards. We have several solutions oriented specifically
for different markets in Mexico, the automotive industry is
to the electric-vehicle market that range from chemical to
one of our most important lines of business. Evonik offers
mechanical performance.
many solutions, including additives, polymers, coatings and adhesives. Our plant in Coatzacoalcos is our only
Our AEROXIDE solution can increase the useful lifetime and
manufacturing site in the country and it is focused on sodium
capacity of lithium-ion batteries when used as a separator
cyanide for mining applications. However, our core activity at
between the batteries’ anode and cathode. Meanwhile,
Evonik Industries de México is supporting our local customers
electronic components like ignition systems are encapsulated
through the best customer service, bringing our entire
in epoxy resins with toughening compounds such as
solutions portfolio to Tier 3 companies in the Mexican market.
ALBIDUR to improve their thermomechanical performance
129
and to remain functional in harsh environments. Electronic
Mexico’s automotive industry has grown at a double-
connectors can also reach higher temperature resistance if the
digit rate for the last five years thanks to hard work, great
basic thermoplastic material is equipped with our crosslinking
quality, great ideas and government support. Although
agent TAICROS. Finally, cooling lines for electric vehicles
the country is facing one of its biggest challenges with
equipped with mono or multilayer tubing with VESTAMID are
the renegotiation of NAFTA and the change in its federal
significantly lighter than metal, while still guaranteeing high
administration, Mexico remains critical for Evonik’s global
mechanical, thermal and chemical performance.
operations, due to its privileged geographic position, especially in the Central American market and to supply
Q: How is Evonik ensuring sustainable and efficient energy
our biggest consumer in the world, which is the US.
consumption in its manufacturing operations? A: Careful use of energy is anchored in Evonik’s corporate
Q: What lessons can small, local Tier 3 suppliers learn from
philosophy as an essential element of daily activities. Efficient
a large and experienced company with presence in several
use of energy resources not only contributes to further
markets and industries like Evonik?
reduction in greenhouse gas emissions, thus making an
A: Investing is key in any company, as well as believing in
essential contribution to the protection of our environment
people. Companies must learn to identify talent and the
and climate, but also leads to a sustained improvement in our
people who can help every day in the sustainability of the
ability to remain competitive. Evonik guarantees constant
business. Teamwork is also important in the automotive
improvement by working with environment, safety, health
industry. If someone in the company fails, customers
and quality certifications and standards.
realize it, which means everyone in the company must be committed to delivering excellence. Having said this, it
Q: How active is Mexico in Evonik’s global operations
takes time to be part of OEMs’ manufacturing chains and
and what is the role of the automotive industry in your
although the benefits are worth it, patience is a virtue for
corporate strategy?
any player looking to enter this market.
| VIEW FROM THE TOP
TALENT, ADVANTAGE AND AREA OF OPPORTUNITY HERBERT EISELE Plant Manager of Scherdel de México
130
Q: What advantages can Scherdel offer its clients as a
We do have engineering operations in Mexico but not
manufacturing company and how has that driven your
on the same scale that we have at our headquarters in
growth projections in the country?
Germany. Our testing processes and basic designs are still
A: Mexico is highly important for Scherdel, especially in the
managed by our corporate office, while Mexico focuses
NAFTA region. As a company, we must be able to comply
on application engineering with our customers and on
with quality standards to act as suppliers for Ford. We must
process engineering for our local operations. OEMs
undergo multiple audit processes and develop specific
have stronger presence in local markets, which makes
systems that adapt to the OEM’s requirements. However,
it impossible for suppliers to rely on their headquarters
Ford clearly sees the technical advantages of our products
for all engineering processes. These companies expect
and recognizes our position as a well-established supplier
their partners to have design capabilities onsite, which
in the global automotive industry.
is the main reason why we brought these activities to the country.
We focus on metal-forming parts, especially springs for the automotive industry, and we have already tripled our
Q: What conditions allowed you to bring engineering
production capacity from our initial standpoint in 2015. We
activities to Mexico?
are expanding our facilities and based on our projections
A: One of the main advantages we have found in the
we expect to grow our operations once more in the next
Mexican market is talent. The country has advanced
three or four years. There are no set plans at the moment
significantly in its education offering for operators and
but we have a positive forecast for the company supported
for people in administrative positions. Having local people
by new business opportunities, which could even lead to a
who can communicate directly with our clients in Mexico
second plant in the future.
in their own language is also beneficial. The only challenge we have found is identifying the best way to transfer our
Q: How has Scherdel evolved in its technological
knowledge to the local talent base. There are cultural
capabilities and what is Mexico’s role in the company’s
differences involved in this process, which means Germans
innovation strategy?
cannot just copy and paste their manufacturing standards,
A: Our offering is based on technology, quality and the
methodologies and procedures. As a company, we must
reputation we have in the global market. What we offer to
understand the differences between our culture and the
customers in Europe is exactly the same we can provide from
country where we are investing in.
our plant in Mexico to our NAFTA clients. In the end, OEMs get the advantages of a global supplier at a local level. We
Q: How can Mexico improve its position as an attractive
have a worldwide sales organization led by our headquarters
destination for German investment?
in Germany that manages all of Scherdel’s key accounts.
A: Historically, Mexico and Germany have enjoyed a good
At the same time, we have a regional sales organization in
commercial relationship. The main opportunity now is to
NAFTA with sales representatives in the US and in our Mexico
work on how to improve cost competitiveness, security,
operations. This means we can address local prospects directly
business certainty and talent availability for new companies.
with the support of our global organizational backbone.
Universities are now trying to emulate German education standards and programs to make knowledge transfer processes more efficient. Products and processes are
Scherdel is a German family-owned corporation part of the
becoming increasingly complex, which means talent must
SCHERDEL Group founded in 1989 and focused on the design
evolve accordingly. However, as investors, we also have
and production of metal-forming parts for various industries
the responsibility of supporting the country during this
such as automotive
transition.
INSIGHT |
DIVERSIFICATION, INVESTMENT FOR THE ELECTRIC LEAP DANIEL ROMERO Americas Automotive Division Manager of Schunk Carbon Technology
As automakers start to move away from internal combustion
comfort systems strategic business unit in 2017. Now, Romero
engines and toward electric or hybrid powertrains, suppliers
sees another opportunity for the company in the recently
must find ways to prepare for future needs. For Daniel Romero,
established production operations from premium brands
Americas Automotive Division Manager of Schunk Carbon
BMW and Mercedes Benz. “Our products are already used
Technology, the key to a successful leap toward electrification
by Mercedes Benz and BMW in Germany and some of them
is in product diversification, investment and the development
are already manufactured in Mexico,” he says. “There is a
of new product applications.
great chance that these companies will also turn to us when producing in Mexico.”
“Only 150,000 vehicles of the 15 million produced in North America are electric and it will take around 15-20 years for
Romero says Schunk Sintermetal, Schunk Group’s division
electric mobility to become a thing in Mexico,” says Romero.
present in Mexico and focused on sintered products, has
While that may be true, the company is getting ready for
also experienced growth thanks to the investment made in a
the next big leap in the automotive industry. “We cannot sit
new plant in Ocoyoacac. “We are producing components for
around and wait for the trend to overrun us,” he says.
Continental at this plant and expect it to generate revenue of US$15-20 million per year that will double or triple as we
Putting his money where his mouth is, Romero is promoting a
expand our capacity,” he points out.
new mechanical carbon applications (MCA) business line that includes radial bearings and washers made of electrographite
Diversifying into the electromobility market, however, will
focused on water/vacuum pumps and exhaust gas
help the company remain competitive in a changing industry
recirculation applications. The company has mostly focused
landscape. “Mechanical carbon applications are the future
on the production of carbon brushes for starter motors.
of Schunk Carbon Technology,” says Romero. “We need
Romero highlights this business as the most consolidated
to widen our portfolio to substitute brushes for products
and successful line of Schunk Carbon Technology in Mexico
that can be used in the electric and hybrid vehicle market.”
after an expected sales total of 52 million carbon brushes
The company also sees an opportunity in the production
in 2018 versus the 32 million units sold in 2017. One of the
of injection thermosets for vehicle water pumps given
drivers for this growth was a change in Schunk Carbon
the projected size of the global market. “We sell HELLA
Technology’s client portfolio. After SEG Automotive North
Automotive around US$9 million worth of pump components
America acquired Bosch’s starters and generators business
per year but we think this market is worth around US$20
unit, demand for Schunk’s products for that segment reached
million,” says Romero.
the 1 million-unit mark in 2017. In 2018, Romero expects to sell 3 million components to SEG alone and over 10 million by
As an emerging market characterized by a qualified labor and
2020. “Through this collaboration, our brushes are present in
a high level of service supported by a free-trade agreement
the entire North American market in OEM production of FCA,
network and strategic access to the North American
Audi, Volkswagen and Ford,” he says. “We are also supplying
European and Asian markets, Mexico has been a well-rounded
Brazil directly from Mexico and have started to work with
investment destination for the Germany-based Schunk
Asian companies that seek success to the NAFTA region, such
Group. The company has brought several new projects to
as Mazda, Toyota, Kia and Hyundai as a Tier 4 company.”
its local Schunk Carbon Technology and Schunk Sintermetal operations, according to Romero, and the country’s quality
Growth in comfort systems has also helped Schunk Carbon
production standards have proven an added value not only for
Technology in its quest for new business. The common use
Schunk but for the general German investment coming to the
of features such as electric seats, sunroofs and automatic
country. “Cost, service and quality are the three advantages
windows prompted a 25 percent growth rate in the company’s
that Schunk has found in Mexico,” he says.
131
Mazda MX-5
JAPAN
6
Japan has now consolidated as one of the main leaders in the automotive sector, having given birth to concepts such as just-in-time and just-in-sequence operations that are now a standard for all industry participants. Its growing presence has translated to an emerging industry in Mexico, mainly in the Bajio region where most Japanese OEMs have established their home.
This chapter analyzes the importance of Japanese investment in Mexico and the way these companies are transforming the manufacturing landscape in Mexico. New projects are featured, together with company objectives to grow in the domestic and the international markets. Strategies to boost local supplier networks are also discussed, considering the high-quality standards Japanese companies have in place and expect from those wishing to provide them with services.
133
CHAPTER 6: JAPAN 136
ANALYSIS: Optimism in the Face of Market Adjustments
137
VIEW FROM THE TOP: Yasushi Takase, Ambassador of Japan in Mexico
138
VIEW FROM THE TOP: Mayra González, Nissan Mexicana
141
VIEW FROM THE TOP: Miguel Barbeyto, Mazda de México
142
VIEW FROM THE TOP: Tom Sullivan, Toyota Motor Sales de México
144
INFOGRAPHIC: Strength in Numbers
146
VIEW FROM THE TOP: Philipp Heldt, INFINITI Mexico and Latin America
147
INSIGHT: Dai Hosoya, Subaru México
148
INSIGHT: Nozomu Harada, Hino Motor Sales México
149
ROUNDTABLE: What Can Local Companies do to Participate in Japanese Manufacturing Chains?
150
TECHNOLOGY SPOTLIGHT: MISUMI Mexico Ready to Support Industry 4.0 Implementation
152
INSIGHT: Shinichi Nakamizo, DENSO México
Felipe Brondo, DENSO México
153
VIEW FROM THE TOP: Tomoaki Yoshino, JATCO México
154
VIEW FROM THE TOP: Jimmy Otani, MISUMI MEXICO
156
VIEW FROM THE TOP: Gonzalo Esparza, Tachi-S RHQ
Armando Gómez, Tachi-S RHQ
157
VIEW FROM THE TOP: José Carrera, Calsonic Kansei Mexicana
158
INSIGHT: Yasushi Nishikawa, Sumitomo Corporation de México
159
INSIGHT: Oscar Ceballos, Tokyo Boeki Techno-System de México
Shuichi Watanabe, Tokyo Boeki Techno-System
135
| ANALYSIS
OPTIMISM IN THE FACE OF MARKET ADJUSTMENTS Japan has come a long way in Mexico since Nissan became the first Japanese OEM to set up shop in 1966 in Cuernavaca, Morelos. Since then, the country has expanded its presence to nine light-vehicle and two heavy-vehicle brands, seven OEMs with assembly operations and the largest share of Mexico’s light-vehicle market
136
As of 1Q18, there were 206 Japanese companies with
Mexican market were the main factors behind Nissan’s drop
investments in the automotive industry that accounted for
in market share. “We ended 2017 with a 23.4 percent market
15.3 percent of the 1,345 foreign companies investing in this
share and could not be more pleased,” says González. “Nissan
industry in Mexico. According to the Ministry of Economy,
remains the market leader with a difference of 7 points of
Japan is the second-largest investor in Mexico’s automotive
market share against its closest competitor. The industry had
industry. It accounted for 18.2 percent (US$11 billion) of the
grown nonstop since 2009 and it is natural to reach a peak.”
total foreign direct investment poured into the sector between 1999 and 2017.
Tom Sullivan, President and Director General of Toyota Motor Sales de México, shares González’s optimism. “Toyota set a
Yasushi Takase, Ambassador of Japan in Mexico and top
new sales record for the company in Mexico with over 105,000
representative of the Japanese government in the country,
units in that year and increased its sales by 1 percent in 1H18
says trade volumes between both countries have doubled
compared to 1H17,” says Sullivan. The brand added new
since the implementation of an economic partnership
vehicles to its lineup as a strategy to face the challenges that
agreement (EPA) between Japan and Mexico in 2005.
the Mexican market presented. The company launched the
“While Japan has always been Mexico’s top commercial
C-HR to enter the compact SUVs subsegment and the Prius C
partner, Japanese investments in Mexico grew rapidly thanks
to increase Toyota’s hybrid offering. Introducing these vehicles
to this treaty,” he says. The EPA established with Japan was
could prove a valuable strategy since SUVs and green vehicles
a turning-point for the Mexican automotive industry. Nissan,
are among the few segments that are growing despite the
Honda and Toyota, which already had assembly operations
market’s retreat, according to data from AMIA.
in Mexico prior to the treaty, inaugurated new facilities while others, such as Mazda, Hino, Isuzu and INFINITI, set up shop
Vehicle importer Subaru México has also increased its sales
for the first time in the country.
by betting on the right niches and growing aftersales services, says Dai Hosoya, President of Subaru’s Mexico subsidiary.
Despite the downturn in sales that the Mexican automotive
“SUVs will be key for Subaru to materialize its business
market is undergoing, Japanese light-vehicles have remained
concept in Mexico,” he says. The company plans to reach a
best-sellers in Mexico and have held onto their market shares.
1 percent share of the Mexican market by 2020 through a
Of the total 1.5 million vehicles sold in Mexico in 2017, Japanese
strategy that entails strong aftersales service, collaborating
OEMs together marketed 41.7 percent with a total of 638,989
with more professional dealership groups and sticking to the
units. In 1H18, these companies increased their share of the
strategic advantages that differentiate it in the market.
total sales in the Mexican market to 42.7 percent compared to the same period in 2017. Individually, however, the story
Not only are Japanese brands developing strategies to
unfolds differently. Of all Japanese brands present in Mexico,
brave the sales downturn, but Toyota’s Apaseo el Grande
only Toyota, Isuzu, Subaru and Suzuki increased their sales
assembly plant project and INFINITI’s recently established
between 2016 and 2017. Meanwhile, sales of Nissan, INFINITI,
line in Aguascalientes could mean more business for
Honda, Acura and Mazda dropped in the same period and
automotive suppliers in Mexico. Gonzalo Esparza, SEO for
the decrease continued for Honda, Acura and Nissan during
Americas Region of Japanese seat manufacturer Tachi-S
the first half of 2018. As Mexico’s top brand in the market in
RHQ, says the company sees opportunities to eventually
terms of sales, production and exports, Nissan has taken the
become a Tier 1 supplier to Toyota now that the company
largest hit from the downturn with a contraction in sales of 9.1
already supplies for INFINITI models in Aguascalientes.
percent between 2016 and 2017 and of 16.2 percent between
Similarly, Felipe Brondo, Corporate Vice President of
January and June 2018 compared to the same period in 2017.
DENSO México, says the arrival of new OEM investment to Mexico offers opportunities for local companies to grow
According to Mayra González, President and Managing
and become true automotive suppliers. As González puts
Director of Nissan Mexicana, the discontinuation of Tsuru
it, “Japanese automotive companies have found both a
in 2017 and Tiida in 2018 coupled with stabilization in the
strategic partner and a second home in Mexico.”
VIEW FROM THE TOP |
FRIENDSHIP, COOPERATION HELP TACKLE AUTOMOTIVE CHALLENGES YASUSHI TAKASE Ambassador of Japan in Mexico
Q: How are the Mexican and Japanese governments
of renegotiating NAFTA is to modernize the treaty. They
promoting trade between both countries?
pointed out that the Mexican government’s goal is to improve
A: Japan and Mexico have more than 400 years of friendship.
North America’s competitiveness, which is exactly what
anniversary of the
Japanese companies expect from this process. Japanese
Treaty of Amity, Commerce and Navigation between both
investors always invest following long-term perspectives.
countries. Mexico was the first country to sign an equal-
Once they decide to do so, companies come to stay. At the
footing treaty with Japan and other countries have followed.
moment, there are over 1,100 Japanese companies in Mexico
Before this, Japan had discriminatory treaties with the US
and while uncertainty stemming from NAFTA negotiations
and European countries. Both the Japanese and Mexican
makes companies cautious, we have not observed any
governments have promoted people and cultural exchanges
changes in the strategies of Japanese companies in Mexico.
In 2018, we will celebrate the 130
th
with each other, which added to Japanese immigrants’ hard work and support for Mexico’s development. This has also
Q: What is the Japanese government’s most important
resulted in Japanese companies enjoying the trust of the
contribution to the development of Mexico's auto industry?
Mexican people. The most significant trade-promotion
A: Development of human resources and local suppliers
project between both nations has been the Economic
are key issues that need to be solved in the automotive
Partnership Agreement (EPA) implemented in 2005. I
sector. The Japanese government has made several efforts
negotiated the EPA on behalf of Japan between 2001 and
to help Mexico beat these challenges, fostering what we
2003. Since its establishment, trade volumes have doubled
call “Supporting Industry” by sending experts and training
and investments have grown significantly. While Japan has
Mexicans in Japan to develop domestic suppliers. We also
always been the top Asian investor in Mexico, Japanese
support local players by matching them with Japanese
investments grew rapidly due to this treaty.
companies in Mexico and working with local governments to create new academic plans that meet the demands of
Q: What are your main objectives as the new Ambassador
the private sector. The Embassy of Japan participated in the
of Japan in Mexico, especially regarding the auto industry?
creation of a new course on automotive manufacturing in
A: Our main objective is to further improve the business
CONALEP San Juan del Rio, Queretaro, for example.
environment for Japanese companies so they can contribute to the development of the Mexican economy.
Q: How ready are Japanese companies to integrate local
Japanese players come to Mexico because of its
suppliers into their productive processes?
macroeconomic stability and positive open-trade policies,
A: Japanese companies must work with local manufacturers
as well as its young and skilled labor force. Business could
to satisfy local content rules established by NAFTA. These
still be improved by solving the challenges related to talent
companies are developing Mexican talent and working
development, security and infrastructure and for that
with local suppliers. As part of our academic exchange
reason, the Japanese and Mexican governments created
programs between Mexico and Japan, we send 50 Japanese
a committee under EPA to analyze these hurdles and how
youngsters to Mexico and receive 50 Mexicans in return.
best to tackle them.
Approximately 4,000 students have benefited from this program.
Q: What can Japanese OEMs and their local suppliers expect from NAFTA renegotiations? A: Both the Mexican Minister of Economy Ildefonso Guajardo
Yasushi Takase, with over 35 years of experience in diplomatic
and the Mexican Minister of Foreign Affairs Luis Videgaray
affairs, is the top representative of the Japanese government in
visited Japan in July and at the beginning of August 2017.
Mexico. He is responsible for overseeing diplomatic and trade
They explained to Japanese companies that the objective
relations between both countries
137
| VIEW FROM THE TOP
LEAVING COMFORT ZONE TO BE MORE INNOVATIVE, EMOTIVE MAYRA GONZÁLEZ President and Managing Director of Nissan Mexicana
138
Q: What main factors have allowed Nissan and other
the 37 percent growth in the SUV segment is still small
Japanese companies to gain a strong foothold in Mexico?
compared to the size of the compact segment. I do not
A: Japanese companies have found Mexico to be a
think this will change in the short term; both segments are
strategic partner and a second home. Though Japanese by
complementary and we will continue to offer innovative
origin, Nissan is a Mexican competitor with over 53 years in
proposals for compacts and SUVs.
the market. Quality is another factor that has given Nissan an additional advantage over competitors.
Q: What have been Nissan’s strategies to maintain its leadership in the market after a slight decrease in
Nissan vehicles are synonymous of quality, durability and
market share?
reliability and that has been one of our main differentiators
A: We ended 2017 with a 23.4 percent market share and
to established as sales leader in the country for nine
we could not be more pleased. We remain the market
consecutive years. That being said, we are now expanding
leader with a difference of 7 points of market share, or
this mindset by giving innovation and emotion much
more than 100,000 units, against our closest competitor.
bigger roles in our corporate image and products. We are
The year, however, was very different from what we had
present in most market segments and each of our vehicles,
experienced after nine years of continuous growth for the
from March to Kicks to GT-R, offers its own version of
industry, sometimes in the double-digit range.
technology, innovation and emotion along with quality and reliability.
The market is reaching a stabilization period and the challenge for Nissan was greater after halting production
Q: What is the “wow” factor that will ensure the brand’s
of Tsuru, which was a representative model and sales
continued growth?
leader for the brand in Mexico for over 30 years. Tsuru
A: Our strategy of innovation and emotion has been
gave much to Nissan and to Mexico and we ended its
a continuous process that started with the launch of
production after 2.4 million units sold. We also announced
GT-R and Nissan Motorsports (NISMO). We have also
Tiida’s exit from the market, so it was no surprise to see
made advances beyond our high-performance segment,
a decrease in market share. This was a necessary step to
including the development of the hybrid version of X-Trail
take the company to the next level and to implement the
launched in 2017 and the second generation of our full-
concept of Nissan Intelligent Mobility, our vision toward a
electric LEAF model launched in the end of summer 2018.
zero-emissions and zero-accidents future. Tsuru fulfilled
We are renewing our entire lineup and we also have new
its purpose and now we are betting on new models
releases. Murano, for example, was officially launched on
such as GT-R, Murano and X-Trail in its hybrid version,
June 18, 2018. This model will crown and complement our
as well as special editions such as Kicks Dark Light, a
SUV lineup, which is the sector with the most dynamic
commemorative edition that reflects our sponsorship with
development in the country.
the Star Wars franchise.
Q: Considering that the SUV segment is the only growing
Q: How have you recaptured those clients who preferred
segment domestically, how have your priorities shifted
and bought the Tsuru model?
regarding SUV and compact vehicle production?
A: We tried to offer more affordable versions of our entry
A: Beyond betting on a specific segment, what we want
models to attract customers that would normally go
is to offer different mobility options through innovation
for a Tsuru. We released Drive versions of Nissan Versa
and technology. Although the SUV segment is growing,
and other models, supported by an aggressive financing
Mexico is a compact-vehicle market and Versa is the best-
strategy and comprehensive marketing plans so clients
selling model in the industry. In terms of pure volume,
could understand the benefits of acquiring these models.
We had a very good response and the only reason we
Q: How is Nissan facing the changes in demand in the
could not supply as many Versas is because we could
international market and how is that impacting your
not produce more. Mexican clients appreciate our quality
operations in Mexico?
values, so we did not have to convince them to switch their
A: Our main export market is the US. That being said,
preference. They trust our products and we are thankful
Nissan is the brand that produces the most for the domestic
for their loyalty and preference.
market with 40 percent of our production destined for local sale. We cannot deny that we have seen a contraction
We have worked to improve our customer experience in
in the US market, particularly in certain segments, but we
terms of sales and aftersales services, which has been a
will keep sending the vehicles that the country demands.
key point in maintaining Nissan as sales leader for nine
At the same time, we have the opportunity to export our
consecutive years, supported by a strong financing
production to many more countries in South America,
offering and local production. Our ultimate goal is to
Europe and even the Middle East. If the US market keeps
remain leaders in the market and the preferred option
slowing down, we will seek growth opportunities in
for the Mexican consumer. We want to innovate the sales
the rest of the world. Nissan Mexicana has exported its
experience we offer at our dealerships through the newly
vehicles to 50 countries; we are a flexible company and
implemented NREDI 2.1 standard, an image that offers an
Mexico can offer us the trade backbone to support this
experience of innovation, technology and a more open
level of diversification.
and amicable approach for our customers. We started the implementation of NREDI in the southeast region and we
Q: What can local companies do to participate in
expect to cover the more than 230 dealerships we have
Japanese manufacturing chains?
in Mexico in the next two years.
A: There are still many opportunities for suppliers to collaborate in Nissan’s production processes. Even in raw
Q: What are your expectations for the development of
material supply including plastics, steel and aluminum,
the domestic market considering the recent contraction
there is an opportunity as long as the government offers
in light-vehicle sales?
the proper incentives for local companies to grow their
A: The domestic market grew to almost twice its size
operations and boost their quality. We understand that
since 2009. Since then, the industry grew nonstop and
localized sourcing leads to much more competitive costs
it is natural to reach a peak. This is not a crisis, only an
and an easier distribution process and we are in a constant
adjustment, and competition will only make us stronger
search to localize our supplier network. There have been
as a country. The industry will continue adjusting until it
cases in which companies have not been able to meet our
reaches its optimal point although the government should
quality requirements. Nevertheless, we believe that with
keep offering incentives to strengthen the market further.
the right incentives and support, supplier companies can
From our side, we are fully committed to working with
grow their participation in the global industry.
the government to make the country the automotive powerhouse it should be. The industry might not grow
Q: How will electrification impact Mexico’s manufacturing
in the short term, especially considering the challenges
operations and how is Nissan adapting its Mexican
related to an election year, but it can maintain its
processes in favor of this new trend?
current levels.
A: Rather than impact, the industry will see evolution. Electrification is inevitable and we are already making the
I still believe that the market can reach the 2 million-unit
leap toward these technologies with the introduction of
goal, considering the size of the population. However,
the X-Trail Hybrid and the second generation of the Nissan
economic development is a must for this to happen, as
LEAF. Change will come gradually, not only to Mexico
well as strong regulation over used-vehicle imports.
but to the global industry. Today, we manufacture eight different engines at Aguascalientes and in the future, we
Q: How are you facing the competition of new arrivals
may also include electric or hybrid variations. Although
from Korea and China?
this still has not happened and we have not made clear
A: The arrival of more competitors has forced us to improve
plans to modify our production, we think the moment will
our technology and deliver more quickly on our promise
come when it will be unavoidable.
of innovation and emotion. New brands will arrive with new products and they will naturally grow until they reach their stabilization point. Nissan has more than 53 years
Nissan Motor Corporation is part of the Renault-Nissan-
in the market; we have watched every brand arrive and
Mitsubishi Alliance. Nissan Mexicana has been the top-selling
we understand that we must work to retain our position
brand in Mexico for nine straight years. It has four manufacturing
in the market.
plants in the country
139
140
VIEW FROM THE TOP |
GOING AGAINST THE TIDE MIGUEL BARBEYTO President of Mazda de México
Q: How is Mazda innovating to differentiate itself from
Despite its two-liter configuration, this new engine performs
other brands and attract new customers?
as a 2.5-liter and offers the advantages of both gasoline
A: Mazda is more interested in maintaining its market
and diesel, thus further reducing emissions while increasing
share than in higher sales volumes. Even though the
efficiency and performance.
market contracted in 2017 and continues to decelerate in 2018, we have protected our 3.5 percent market share. By
Q: What impact does demand for Mazda vehicles abroad
offering quality vehicles and covering all steps in the sales
have on Mazda’s assembly operations in Salamanca?
process we can ensure client satisfaction. It is crucial that
A: In terms of production, 140,000 units came out of
clients are treated well when they arrive to dealerships,
Mazda’s Salamanca assembly line in 2017. Though this
that they receive follow-up from salespeople and that
plant has the capacity to ramp up production to 250,000
they are presented with the various options to purchase
units a year, growth in production will largely depend on
vehicles either through cash or credit. Our whole business
demand in foreign markets. Demand for Mazda vehicles
is oriented toward our clients and they need to know all
in the US flatlined in the first two months of 2018 but
the advantages that Mazda offers in terms of service,
experienced slight growth in March. On the other hand, the
guarantee, spare parts and service. Since we consider our
European and Canadian markets have grown, so we expect
distribution partners as clients as well, we make sure they
Salamanca to keep ramping its operations. This facility is
are in the best condition to service the end consumer. Our
Mazda’s first manufacturing location outside of Japan and
aftersales collaborators must be able to welcome clients,
it is already functioning at optimal levels just four years
tell them when their vehicles will be ready for pickup and
after its inauguration.
follow up when necessary. Spare parts managers must keep tight control of stock, warranty managers must offer
Q: What opportunities exist for Mazda to grow its local
a solution that matches the client’s situation and technicians
content sourcing?
must repair Mazda vehicles well and at the drop of a hat.
A: Both foreign and local suppliers have developed well in the Bajio so the opportunity is there. Having a local sourcing
Q: Each brand has a unique perspective regarding
strategy will always prove advantageous due to the logistic
electrification. What is Mazda’s vision on the car of the future?
advantages this offers and there are still opportunities for
A: As part of its commitment to society and the planet,
more local companies to integrate into our supply chain.
Mazda strives to reduce its emissions and to improve vehicle
Quality, short response times and support are areas of
performance. We adopted the well-to-wheel strategy to
opportunity for new companies to compete against players
assess how much a vehicle pollutes from the moment it is
with more experience in the market. The industry is becoming
produced to the moment it is discarded. EVs and hybrids
increasingly demanding and suppliers must have enough
may pollute less than fuel-powered vehicles when driven
experience to not compromise OEM production or force
but are more harmful in the big picture because their
companies into a recall. Mazda is open to growing its local
batteries are highly polluting when they are discarded.
supplier base. That being said, in terms of product costs, having a local or a foreign provider makes little difference
Mazda still believes in the internal combustion engine and
considering that most components are priced in dollars.
we are investing in technology to boost engine efficiency. In 2012, Mazda launched its SKYACTIV technology, which included new engines, chassis structures, gearboxes and
Mazda de México is the local subsidiary of Japan-based
body frames. This platform helped us increase fuel efficiency
Mazda Motor Corporation. The company has manufacturing
and curb emissions without compromising our vehicles’
operations in Mexico in Salamanca, Guanajuato, where the
performance. In 2017, we delivered the SKYACTIV-X engine.
Mazda2 and Mazda3 models are produced
141
| VIEW FROM THE TOP
BETTING ON HYBRIDS DOES PAY OFF TOM SULLIVAN President and Director General of Toyota Motor Sales de México
142
Q: What strategies have propelled Toyota Motor Sales
market. This launch follows the success that Prius has had
to its 6.8 percent share in the Mexican automotive
in Mexico. The positive results of this strategy are palpable.
market in 2017?
We grew our vehicle sales by close to 1 percent in 1H18
A: Mexico’s automotive industry has experienced noteworthy
compared to the same period in 2017, which we consider
growth in terms of production, exports and domestic sales
a significant achievement given the contraction that the
in the last few years and the sector has played a key role in
market faced during this period.
the country’s economy. Toyota is pleased to be part of this process. We have reached this market share thanks to our
Q: What role will sustainable mobility have in Toyota’s
clients' preference in Mexico, the efforts of our distributors, our
long-term plans?
financial branch Toyota Financial Services and our associates.
A: This trend is very important to our operations. In Mexico, we have become leaders in the hybrid segment.
Toyota has become the fourth-largest brand in Mexico in
In 1H18 alone, Toyota marketed over 5,000 hybrid units in
terms of units sold by offering the appropriate product
Mexico and our sales target for 2018 is 10,000 hybrid units.
at the right price at the right moment. We have reached
Additionally, as part of our “Project Portal” strategy, Toyota
sustained growth in sales thanks to this strategy and
has taken its fuel-cell technology beyond light vehicles and
plan to achieve 1 million sold vehicles in the Mexican
implemented it in a cargo truck. This vehicle offers 670hp
market before the end of 2018 by covering all automotive
and torque of 1,796Nm. It has an autonomy of 320km and
segments with our vehicle lineup.
can carry 36 ton. The company also plans to build the first hydrogen and renewable-energy generation plant, called
Q: How has the deceleration in domestic sales impacted
Tri-Gen. By 2020, this plant will produce 1.2 ton of hydrogen
Toyota’s projections?
to support fuel-cell vehicles and 2.3MW of electricity.
A: In 2017, we set a new sales record for Mexico with 105,000 sold units. Despite the troublesome conditions
Toyota’s global vision is to reduce its vehicles’ CO 2
that the industry faces, Toyota has posted solid results.
emissions by 90 percent and by 100 percent in its
We have achieved sustained but conservative growth rates
manufacturing operations in accordance with the Toyota
that keep us moving forward. Reaching our sales target of
Environmental Challenge 2050.
107,000 units in 2018 will be a challenge but we are ready for it. We plan to increase our product offering in some
Q: What is Toyota’s strategy to strengthen its position in
segments to continue catering to the market’s demands.
Mexico’s green-vehicle market? A: Prius is the first mass-produced electrified vehicle.
Q: What other segments of the Mexican automotive
The main goal of this vehicle was to offer an intelligent
market is Toyota ready to explore?
mobility solution that respects the environment. Toyota
A: The launch of C-HR signals our entrance into the
has maintained the concept of Monozukuri and total
compact SUV subsegment. We have also launched Prius
harmony with the environment since its creation and
C, which is both the first hybrid subcompact in Mexico
during its production. Toyota’s goal is to remain the
and the most affordable hybrid option in the domestic
benchmark in hybrid technology. We are convinced that hybrid motorizations are a feasible electrified option for the short term.
Toyota Motor Corporation is a Japanese carmaker founded in 1937 and present in Mexico since 2002. The company has an
We decided to bring Prius to the Mexican market in
assembly plant in Tecate, Baja California, and will open another in
2010 with the hope that the country would eventually
Apaseo el Grande, Guanajuato in 2020
become ready to adopt it. The main challenge we faced
was creating a market for this type of vehicle and we advocated to make this technology more affordable for
Toyota Prius
Mexican markets. Today, Mexican consumers are willing to bet on intelligent and sustainable mobility. In 2017, Mexico became the third country with the most Prius sales after Japan and the US. The introduction of Prius C as a more affordable hybrid option and the launch of two more hybrids before the end of 2018 and in the first months of 2019 should help us underpin Toyota's position in this segment. Q: What are the main challenges that Toyota has faced to introduce electrified vehicles into the Mexican market? A: We are confident that hybrid vehicles will enter the mainstream over the next decades but the development and introduction of new technologies generally comes at a high cost and requires a strong effort to gain mass acceptance. While this is mainly between consumers and the automotive industry, many factors can support this process such as the incentives that governments offer to consumers to help them gain access to new technologies. Q: What future do you see for the internal-combustion engine vehicle? A: Toyota believes that hybrid technology will be the leader in decades to come, so we are working to meet our 2050 emissions goals in order to reduce the environmental impact generated by the automotive industry. The expansion of the hybrid market is also a priority for us because electric vehicles will gain importance in the medium term. Q: How will Toyota’s assembly plant in Apaseo el Grande impact the company’s share in the Mexican and NAFTA markets? A: The production of Tacoma pickups at this plant is expected to have a positive impact on our growth in Mexico. This plant represents a US$700 million investment and we expect to reach an annual production volume of 100,000 units there. The Apaseo el Grande assembly plant will complement the production of our plant in Tecate, Baja California. Toyota has invested close to US$1 billion since 2012 in our manufacturing operations in Mexico, which demonstrates its commitment to long-term investment in the country. Q: What are the main challenges that limit Toyota’s growth in Mexico and how are you attacking these? A: The NAFTA negotiations, federal elections and global economic issues offer several challenges but Toyota is and will continue to be committed to Mexico. Our plans to build an assembly plant in Apaseo el Grande, Guanajuato remain in motion and this project is already 50-percent complete.
143
| INFOGRAPHIC
STRENGTH IN NUMBERS With a share of over 40 percent of total domestic sales,
Quality, a strong product offering and world-class
Japanese companies have become the undisputed
manufacturing standards have been key to the success
leaders in Mexico's automotive market. Nissan alone
of Japanese OEM in the country, but as new competition
contributes with almost 24 percent of overall sales and
arrives from around the world, Japanese players will have
has remained unchallenged as the market's undisputed
to step up their game if they want to remain ahead of
leader for the last nine years.
the competition.
MARKET SHARE OF JAPANESE OEMs IN MEXICO’S LIGHT-VEHICLE MARKET 1H16
1H17
1H18
sold units
sold units
sold units
Nissan 144
180,937
INFINITI
Nissan
1,016
Isuzu
572
Honda
Isuzu
40,154
Honda
Acura
925
Mazda
25,300
Subaru
632
Suzuki
7,033
Toyota
45,930
2016
183,565
INFINITI
Nissan
153,822
988
INFINITI
646
Isuzu
1,047 845
43,727
Honda
Acura
1,022
Acura
831
Mazda
25,117
Mazda
26,293
Subaru
609
Subaru
624
Suzuki
7,765
Toyota
51,313
2017
721,856
Suzuki
11,433
Toyota
51,948
2018
743,051
Total vehicle sales
43,528
680,699
Total vehicle sales
Total vehicle sales
Japanese OEMs in Mexico Japanese OEMs in Mexico 11% Mazapil 11% Mazapil 2% Sahuaripa 42.4% Japanese OEMs in Mexico 2% Sahuaripa 41.9% 42.7% % OF PARTICIPATION ON AUTOMOTIVE INDUSTRY IN 2015 Others Others 58.1% 57.64% Others 57.3% 9% Cananea 9% Cananea 2% Morelos 2% Morelos
7% Nacozari de Garcia
7% Nacozari de Garcia
2% Eduardo Neri
2% Eduardo Neri
Auto parts 5% Fresnillo 5% Fresnillo 2% Aquila JAPANESE OEMs' LIGHT-VEHICLE PRODUCTION AND EXPORT OPERATIONS IN MEXICO (thousand) 4% Ocampo 4% Ocampo 2% Alamos terminal production 900 4% Caborca 4% Caborca 1% Chinipas
2% Aquila
2% Sierra Mojada 800
47% other
2% Sierra Mojada
47% other
Source: CGM, Ministry of Economy With figures to March of 2015
700
500 400 300 200 100 2013
2012
Production
Nissan
Honda
Mazda
1% Chinipas
Source: CGM, Ministry of Economy 1 With figures to March of
1
600
0
2% Alamos
Toyota
Source: AMIA, Nissan Mexicana, ProMéxico, Mexico Automotive Review, Automotive News, Tasko Consulting Source: Source: CAAM, JAMA, VDA, KAMA, SIAM, AMIA, ANFAC, Automotive News, Data Center
2014
JAPANESE OEMs IN MEXICO
• Toyota (Tecate) • Honda (El Salto)
JALISCO
BAJA CALIFORNIA • Honda (Celaya) • Nissan (Aguascalientes)
• Mazda (Salamanca)
• Renault-Nissan/Daimler
• Toyota (2020)
Venture (Aguascalientes) AGUASCALIENTES
(Apaseo el Grande) GUANAJUATO
• Hino (Silao)
• Isuzu (San Martin Obispo)
• Nissan (Cuernavaca) MORELOS
STATE OF MEXICO
145
Light vehicles
Heavy vehicles
In 2017, Versa became Mexico’s best-seller again with a total 93,041 units sold JAPANESE KAIZEN MANUFACTURING STANDARD
TOP 10 JAPANESE SUPPLIERS
Global ranking (Top 100 suppliers in 2018)
Standardized work
Make problems visible
Determine root cause
Hypothesize solution
Test hypothesis
Implement solution
2015 Exports
——Nissan**
——Honda
*Data from January to June (annualized)
2016
——Mazda
2
DENSO
6
Aisin Seiki
12
Yasaki
13
Panasonic Automotive Systems
14
Sumitomo Electric
17
Toyota Boshoku
18
JTEKT
29
Calsonic Kansei
30
Hitachi Automotive Systems
34
Koito Manufacturing
2017
——Toyota
**Latest data available from January to April (annualized)
2018*
| VIEW FROM THE TOP
CLIENT SATISFACTION DELIVERS LOYALTY, RETURN CUSTOMERS PHILIPP HELDT Managing Director of INFINITI Mexico and Latin America
146
Q: What is INFINITI’s strategy to stand out in the Mexican
lineup. This is a unique SUV since it is powered by the
premium segment?
first variable compression engine in the world while also
A: We focus on designing products that offer clients a
keeping the equipment, comfort and luxury features that
satisfying experience from the sales floor to the aftersales
make INFINITI stand out. Our long-term vision is oriented
service while offering several benefits unique to INFINITI.
to building and selling more electric vehicles and e-Power
Rather than building cars, INFINITI’s goal is to create
technology by 2021. This latter technology consists of a small
experiences. In Mexico, the brand has been the leader in
gasoline engine that charges the battery pack that powers
customer satisfaction related to sales of new vehicles and
an electric vehicle.
aftersales service for three years in a row. To maintain this momentum, INFINITI Mexico has launched the INFINITI
Q: In terms of financing products, how will INFINITI’s
Black service. This is the most exclusive road assistance
SELECTIVITI program lead to a greater share in the
program in the Mexican market. It includes a pick-up and
premium segment?
delivery service during servicing at no cost and without
A: The SELECTIVITI program from our financial branch
limits. INFINITI’s strategy is to launch an aggressive product
INFINITI Financial Services has enabled the brand to
offensive compared to other competitors and to provide
capture new clients who we had missed previously. It offers
differentiated sensations of luxury and exclusivity.
convenient credit plans and a variety of financing options for clients. This program has gained a strong foothold in the
Q: What has helped INFINITI outpace the downturn in
Mexican market with a 20 percent share of the brand’s sales.
overall sales?
INFINITI is among the leaders in terms of vehicle leasing in
A: Our sales in Mexico have grown in parallel with the
Mexico. There is great potential in the lease segment and
premium segment. INFINITI remains attractive in this
we expect to continue conquering this market.
segment by offering competitive products. Moreover, INFINITI’s hybrid lineup has positioned the brand as a sales
Q: How will the brand’s Certified INFINITI used-vehicle
leader in the subsegment of premium hybrids. The hybrid
program help the company weather the contraction in
versions of our QX50 and QX60 SUVs represent 20 percent
new-vehicles sales?
of our total sales and we are convinced of the advantages
A: Certified INFINITI has the highest quality standards in
this technology offers. The brand is also a technical partner
Mexico’s premium segment. This program will help us to
of the Renault Sport F1 team and supplies all the energy
continue expanding our sales to different segments. It is an
recuperation technology for the team’s R.S.18 vehicle.
important program due to our high repurchase levels. Certified INFINITI helps us remain an attractive option for our clients.
Q: What role do SUVs play in INFINITI’s product strategy for the Mexican market?
Q: What new advances can customers expect in INFINITI’s
A: The SUV segment is a predominant area for us because
future vehicles?
of its consistent growth and these vehicles are playing a
A: Any new launches will be based on models such as the
central role in INFINITI’s product offensive. We recently
Q Inspiration that we believe represents the future of the
launched the QX50 2019 that completes INFINITI’s SUV
brand. This vehicle was launched at the Detroit Auto Show and was named the “Best Concept Vehicle” at the event. INFINITI has announced that by 2021 its lineup will have
INFINITI is Nissan’s luxury brand. Present in over 50 countries,
a complete group of vehicles powered by low-emission
the brand produces an SUV model in Aguascalientes at the
technology, such as electric and e-Power. INFINITI expects
COMPAS assembly plant operated jointly by that the Renault-
that half of its global sales will be electric vehicles by 2025
Nissan Alliance and Daimler
as a result of these technologies.
INSIGHT |
MAKING DRIVING FUN, SAFE IN THE RIGHT NICHES DAI HOSOYA President of Subaru México
Despite the contraction in vehicle sales that the Mexican
units offer space, safety and performance both on and off-
market has experienced since 2Q17, some brands have
road.” Safety priorities also led the brand to the development
maintained healthy numbers and even grown. Betting on the
of its boxer engines, chassis and AWD powertrains that are
right niches and growing aftersales services before boosting
the heart of its platform architecture. However, the company
sales can make all the difference, says Dai Hosoya, President
has gone a step further and equipped its newest vehicles
of Subaru México.
with a semi-autonomous system that employs two cameras to detect objects on the road, alert the driver, correct steering
Having a small market share in the country and focusing on
and even autobrake. “The EyeSight Driver-Assist Technology
the SUV and luxury segments has enabled the Japanese
is designed to mimic a pair of human eyes,” says Hosoya.
maker to continue growing despite low car sales in Mexico.
“This gives the system an edge over similar systems that use
“Market development will not deeply affect Subaru until the
radar or only one camera.” Subaru has tested these systems in
brand reaches yearly sales volumes of at least 5,000 units,”
several countries in Latin America with positive results.
says Hosoya. While 5,000 vehicles may sound like a low target for a company with a significant presence in other global
Looking ahead, Hosoya is targeting a 1 percent market share
markets, the brand has experienced constant growth since
in Mexico by 2020. This would be the equivalent of its global
the Mexican automotive market bounced back after the 2009
market share. “Subaru sells around 1 million vehicles per year
financial crisis. This as the SUV and luxury segments remain
globally, which represents 1 percent of the 100 million units
the only ones that have enjoyed continuous sales increases,
sold worldwide annually,” he says. To reach that sales volume,
according to AMIA data.
Subaru México has based its strategy on three pillars. First, the company aims to boost its aftersales services unit. “We
Subaru tallied a 17.7 percent sales increase in FY17 compared
need to deliver great service and then focus on growth,” says
to FY16, with a total of 1,370 units sold. Forrester and XV
Hosoya. “If we boosted sales first and neglected service, we
are the brand’s strongest models in Mexico, accounting for
would be generating problems for customers.” Since Subaru
almost 80 percent of its sales. “SUVs will be key for Subaru
has no manufacturing or assembly operations in Mexico, it
to materialize its business concept in Mexico,” Hosoya says.
faces the challenge of importing spare parts from Japan to
“We are not a high-volume brand but one more oriented to a
repair its vehicles as soon as possible. “We always bring spare
certain kind of luxury.”
parts by air when we do not have them in stock,” says Hosoya.
The brand targets Mexico’s medium-high and high-income
The second pillar in the brand’s strategy consists of choosing
population through its three SUVs, two sports cars and
the right dealership partners. Subaru pays close attention to a
a class-C sedan. “We offer high-quality models at a price
dealership’s attitude toward customer care and management
between that of a high-volume and a premium-brand car,”
structure before bringing it in as a partner. “We want to work
adds Hosoya. This factor and Subaru’s understated image
with professional dealerships that have a strong customer-
have helped the company build a niche for itself among
service mindset and enough know-how in both sales and
vehicle aficionados. While mainstream Japanese automakers
aftersales,” says Hosoya.
Toyota, Nissan and Honda have created their own luxury brands, Subaru considers itself a brand that attacks the
Finally, Subaru’s third pillar for growth is retaining the
premium segment without being a proper luxury brand.
characteristics that differentiate the brand from other Japanese automakers, thus gaining more fans to increase
Safety and a fun driving experience are the characteristics that
its presence in the country. “As an independent brand, we
make Subaru cars unique, according to Hosoya. “Our vehicles
need to play to our strengths to be seen as the safe and fun
are for people who want to go outdoors,” he says. “Subaru
alternative in the market,” says Hosoya.
147
| INSIGHT
SEGMENT SOPHISTICATION CAN TRUMP PRICE NOZOMU HARADA President and Director General of Hino Motor Sales México
148
While car buyers focus on the status, comfort and image
to grow 8 percent by the end of the year and 10 percent by
a vehicle provides, truck owners pay more attention to
2020. “We want to sell between 3,300 and 3,600 trucks in
durability, performance and resale value when shopping for
2018,” he says. The company already has 25 3s (sales, spare
units. Nozomu Harada, President and Director General of
parts, service) centers in Mexico and 47 service-only points
Hino Motor Sales México, says that focusing on these traits
where trucks receive maintenance. According to Harada,
is the key to a successful commercial vehicle offering.
the company wants to add 10 3s centers to its network for a total of 35 in 2018. “In 2018, Hino will reach 100 service
“Owner-operators and transportation companies are
points,” he says.
professional customers that need professional equipment,” says Harada. Despite the challenge of low heavy and
Hino is betting on the sophistication of Mexican clients in
commercial vehicles sales, Hino sees an opportunity as
the transportation segment to drive its growth. “Our focus
the Mexican truck and commercial vehicle market becomes
is on constantly improving the quality of our vehicles and
more sophisticated.
on deepening customer satisfaction through aftersales,”
“
Owner-operators and transportation companies are professional customers that need professional equipment to work”
says Harada. The company built its strategy on aftersales capabilities prior to boosting its sales. Harada thinks that delivering good service through well-qualified mechanics and ensuring product quality will secure loyalty from Hino customers and attract a larger customer base. “It is quality rather than price that drives this cycle,” says Harada. “Clients in Hino’s target segments want to receive quality service at our shops once they have purchased a unit.” The company plans to make truck operations in Mexico safer by adding more safety and comfort-related equipment, such as air conditioning, airbags and ABS brakes to minimize
The Japan-based commercial and heavy-vehicle brand that
damage. Additionally, Hino plans to include more pro-active
is part of the Toyota Motor Corporation holds a 50-percent
safety equipment such as automatic brakes, fatigue sensors
market share in its home country. Its participation is also
and lane-changing alarms to prevent traffic accidents.
strong in Asian markets such as Thailand, with 45 percent, and Indonesia, with 60 percent. In North America, the company
Hino is also delving into eco-friendly motorizations to
has achieved a market share of 40 percent in Canada and
reach businesses that have established an environmental
15 percent in the US but it still holds less than 5 percent in
awareness and which look for greater fuel efficiency. “The
Mexico. “Mexico offers a strong opportunity for growth as
hybrid version of the 300 Series has attracted the attention
the segment becomes more professionalized,” says Harada.
of businesspeople interested in protecting the environment and taking care of their corporate image,” says Harada.
Hino’s small share in Mexico, however, has also been an
Although hybrids have been Hino’s priority in Mexico, Harada
advantage, helping it weather a period of slack sales.
says the company could bring some of its CNG, fuel cell and
“Market deceleration does not affect Hino,” explains Harada.
electric trucks as well as more hybrid motorizations to the
“Having a market share under 5 percent protects us from
country. This, however, will depend on how ready the market
any fluctuation.” This does not mean that the company has
is to receive them. “Mexico needs more gas and charging
no growth expectations. Prior to 2018, Hino reached yearly
stations for Hino to offer these options and inflation rates
growth rates of 20 percent and Harada expects the company
will impact what products we choose to bring,” he says.
ROUNDTABLE | With the arrival of Mazda and INFINITI in recent years and reinvestments from companies such as Honda and Toyota, many opportunities have arisen for local companies to participate in Japanese manufacturing chains to supply OEMs directly or the Tier 1 suppliers accompanying them. However, Japanese players have identified several obstacles to grow their local supply chain at a faster pace, which forces them to still depend greatly on raw-material and component imports from their home country. Free-trade agreements and cost-competitive strategies show local supply as an advantage for international players, so strategies have to be implemented for Mexican players to raise their standards.
WHAT CAN LOCAL COMPANIES DO TO PARTICIPATE IN JAPANESE MANUFACTURING CHAINS? 149
Having a local sourcing strategy will always prove advantageous due to the logistic advantages this offers and there are still opportunities for more local companies to integrate into our supply chain. Quality, short response times and support are areas of opportunity for new companies to compete against players with more experience in the market. The industry is becoming increasingly demanding and suppliers must have enough experience to not compromise OEM production or force companies into a recall. Both foreign and local suppliers have developed well in the Bajio; the opportunity is there and Mazda is open to growing its local
MIGUEL BARBEYTO President of Mazda de México
supplier base. That being said, in terms of product costs, having a local or a foreign provider makes little difference considering that most components are priced in dollars.
There are still many opportunities for suppliers to collaborate in Nissan’s production processes. Even in raw material supply including plastics, steel and aluminum, there is an opportunity as long as the government offers the proper incentives for local companies to grow their operations and boost their quality. We understand that localized sourcing leads to much more competitive costs and an easier distribution process and we are in a constant search to localize our supplier network. There have been cases in which companies have not been able to meet our quality requirements. Nevertheless, we believe that with the right incentives and support, supplier companies can grow their participation in
MAYRA GONZÁLEZ President and Managing Director of Nissan Mexicana
the global industry.
We are working with local service companies and suppliers of spare parts for our equipment but we still do not have many partners in component supply. Unlike what happens in other countries such as Thailand, finding component suppliers in Mexico is challenging. The government should make supply chain development a priority. Availability of local suppliers will ensure that more OEMs and Tier 1 suppliers like us continue to invest in the country. At the same time, the new administration should create favorable conditions for companies to invest in technology and develop their human talent. Cost competitivity is also an area of opportunity for the country. Mexico is still at a disadvantage compared to other countries regarding energy costs. Meanwhile, lack of security has increased our logistics costs, mainly in shipments to the US.
FELIPE BRONDO Corporate Vice President of DENSO México
| TECHNOLOGY SPOTLIGHT
MISUMI MEXICO READY TO SUPPORT INDUSTRY 4.0 IMPLEMENTATION The Internet of Things (IoT) has affected the manufacturing industry in a variety of ways. The industrial revolution started with steam machines, evolved to programmed robotics and now is stepping into fully automated machines. IoT has truly opened the world of manufacturing to new levels. Industry 4.0 and the Industrial IoT work hand-in-hand, turning manufacturing plants into “smart factories� with cyber-physical systems that make decisions based on what they learn and then communicating their findings to their human counterparts via the Internet. The automotive industry has led the charge in IoT implementation with advancements in robotics and programming. Soon factories will be able to assess the conditions of manufacturing equipment and make decisions based on those assessments, from repairing themselves to adjusting energy levels according to production demand. Machine learning is a key element in IoT because machines can learn from data collected and make decisions with very little human intervention. With the power of the IoT, customization can become the standard as it will change processes to make them more efficient. Increasing demand for highly customized and cost-efficient products is driving manufacturing into Industry 4.0 and IoT playing fields. Consumers want new, affordable products that make their lives easier, which means manufacturing must evolve to meet these demands. Continual investment in robotics, technologies and networks is a top priority for organizations and it will benefit their operations in the long term by providing increased quality production at a lower price, operational flexibility and cutting-edge technology. While certain skillsets may no longer be needed in the factory of the future, new technologies open opportunities at a higher talent level. The US Department of Commerce reported that manufacturing has added 945,000 jobs since March 2010. It is expected that more lives will be simplified with IoT and efficiency for the greater good. At MISUMI MEXICO, we are ready to help companies in the implementation of Industry 4.0 practices with all the industrial components needed for factory automation and interconnection.
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| INSIGHT
DEVELOPING TALENT FOR A TECHNOLOGICAL FUTURE Shinichi Nakamizo President of DENSO México
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Felipe Brondo Corporate Vice President of DENSO México
The industry may be moving toward a technological future
DENSO México’s work with the local labor force has even
but talent remains a key component in vehicle production.
won it recognition at an international level. In 2017, DENSO
Depending on the low-cost nature of labor, however, will no
México participated for the first time in the WorldSkills
longer be an option for companies wanting to be remain
competition, an event created by the international
competitive, according to Shinichi Nakamizo, President
organization WorldSkills focused on promoting vocational
of DENSO México. “To be competitive in manufacturing
education excellence among 75 countries through the
activities, we need to invest in technology and develop the
implementation of best practices. “DENSO Japan has
capabilities of our human talent.”
participated for many years in WorldSkills but this was the first time for Mexico,” says Nakamizo. The company took
As a Tier 1 supplier of electronic components, DENSO
one representative from Mexico to Abu Dhabi to compete
México is no stranger to technology developments
in the CNC turning division against 21 other countries,
impacting the industry. The company has already set
showcasing the capabilities of the Mexican workforce.
corporate goals to move toward electrification, automated
According to Brondo, participating in WorldSkills was
driving and connectivity. Similarly, Nakamizo says DENSO
a perfect way to evaluate DENSO México’s capabilities
has already implemented Industry 4.0 practices including
against other global players. Meanwhile, for Nakamizo it
Industrial Internet of Things applications and that has
was an opportunity to inspire the company’s workforce to
already permeated its Mexican operations. Overall, the
keep pushing for better skills and competitiveness.
company’s portfolio in Mexico includes 18 different products involving seven different business units, which means that
The company is not only working with the local workforce
for any new technology implemented, workers must be
in-house. According to Brondo, DENSO México shares its
familiar with its functionality. “Our workforce must be
best practices with partner suppliers and collaborates with
knowledgeable and capable enough to manage and control
universities and technical schools to boost the capabilities
advanced technology in electronics, mechanics and heat
of the Mexican supply chain. Although DENSO México is
treatments,” says Felipe Brondo, the company’s Corporate
constantly looking to grow its local supplier base, the lack of
Vice President.
competitiveness among these players has been a challenge. “We are working with local service companies and suppliers
DENSO México has strived to boost the competitiveness of
of spare parts for our equipment but we still do not have
its workers by offering training in new skills and the use of
many partners in component supply,” says Nakamizo.
advanced technology. Among the strategies the company implements is the development of Kaizen Circles. “Each area
The automotive industry relies heavily on globalization and
in the production plant creates a team in charge of finding
local companies must now compete with countries such as
new ways to boost efficiency,” says Nakamizo. “Instead of
Vietnam, Thailand, China and even suppliers in the US. This
being a top-down practice, Kaizen Circles are a bottom-up
means that Mexican players must learn to improve their
way of improving operations.” DENSO México has over 300
offering without relying solely on cheap labor. “The local
Kaizen Circles and every year it selects the best teams to
supply chain is very limited at the moment,” says Brondo.
compete in the National Kaizen Circle Competition hosted
Competitiveness is key for DENSO México and he says its
by the Mexican Association for Teamwork. The 2017 Kaizen
suppliers must be ready to implement the latest technology
Circles competition was held in Cancun and DENSO México
and manufacturing systems. Similarly, he believes there are
was awarded four gold medals for its improvement models.
many companies that still need to refine their manufacturing
“Kaizen Circles help our workers understand the concept of
practices and gain ISO, TS and other certifications. “Process
continuous improvement and let them reflect on the best
know-how, technology and engineering are key factors to
way to solve a problem,” says Brondo.
gain a place in the automotive market,” says Brondo.
VIEW FROM THE TOP |
MEXICAN OPERATION CERTIFIED FOR PREMIUM COMPONENT PRODUCTION TOMOAKI YOSHINO President and Director General of JATCO México
Q: How has JATCO evolved in its production capacity
follows an optimization strategy or monozukuri that
and what challenges do you see to grow your
seeks to strengthen our operations right at the production
operations further?
floor. We maintain a constant goal of kaizen or continuous
A: In 2017, JATCO reached production of 1.7 million
improvement, always keeping our personnel as a priority in
continuously variable transmissions (CVT), which is our
terms of training and talent development. In 2013, we also
maximum capacity at our Mexico plant. Our goal moving
started developing support personnel through a program
forward is to maintain that same level of production and even
called V-Up, which was created by Nissan in an effort to
surpass it if possible, reaching a total of 1.8 million units by the
strengthen the company’s continuous improvement.
end of 2018. Additionally, we will also introduce a new CVT transmission model starting in January 2019. As a company,
Q: What opportunities do you see for more local suppliers
we want to contribute to Mexico’s economy and help the
to participate in JATCO’s manufacturing chain?
industry reach its goals of fuel efficiency and performance.
A: Local suppliers wanting to participate in our production chain should be able to deliver the same level of quality
We export our products to China, Europe and even South
as JATCO to consider establishing an alliance. Moreover,
Korea. That being said, the US remains our main market.
these companies must also ensure they are capable of
We have to be aware of any changes in Mexico’s trade
delivering the right production volumes to support our
relationship with this country such as the current tariffs on
operations. Overall, local companies should focus on four
steel and aluminum, which could potentially represent an
key elements or JATCO’s 4Ms to grow their participation
increase in our costs.
with Japanese companies: materials, methodologies, machinery and manpower.
Q: How have OEMs embraced CVT technology in their vehicles?
Q: What opportunities did the arrival of INFINITI offer
A: This is a complicated topic. Nissan has been open to our
JATCO in Mexico?
technology because the company worked closely with us
A: We started production of INFINITI components in
to develop it. However, it has not been that easy to market
December 2017. Supplying components to this company
our products to other companies. Still, in recent years,
demands compliance with the highest quality standards.
more OEMs have become interested in CVT transmissions,
In 2017, JATCO went through several audits from Nissan
particularly for production of models destined to the
and the new COMPAS plant and we eventually were
European and the Chinese market.
cleared as a supplier for the new INFINITI production in Aguascalientes. Before these audits, we analyzed our
JATCO has tried to maintain open communication with
manufacturing process to find areas of opportunity, which
various vehicle manufacturers to show the benefits of its
resulted in a much more efficient operation for all our
products. We have also participated in shows and expos and
production lines. Although we have several plants around
we have given several presentations in the US and China to
the world, JATCO México is the second facility globally
ensure more clients understand what CVT can offer.
to receive a certification from INFINITI and the first in CVT production.
Q: What best practices has JATCO implemented to improve its Mexican operations? A: As a Japanese company, we implement global best
JATCO is a Japanese company focused on the production
practices that follow our corporate standards and we work
of automatic and continuously variable transmissions that
according to our own production system called JATCO
supplies OEMs such as Nissan, Mitsubishi, Suzuki, Renault
Excellent Production System (JEPS). This methodology
and GM
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| VIEW FROM THE TOP
NEW INVESTOR SEEKS AGGRESSIVE GROWTH JIMMY OTANI Director of Business Operations at MISUMI MEXICO
154
Q: What are MISUMI’s development plans for its new
Q: What opportunities will the recent OEM investments in
investment in Mexico?
the Bajio create for the company?
A: We analyzed the project for years and we finally decided
A: The arrival of new companies to the Bajio region presents
to pull the trigger on our investment in Mexico in 2018. We
an excellent opportunity for MISUMI, not only Toyota but
thought that the opportunities that incoming OEMs would
its suppliers as well. Choosing Queretaro as our preferred
bring to Mexico outweighed any possible complications in
investment destination was a strategic business decision.
the country. MISUMI has aggressive growth expectations
Our sister group Dayton Mexico had already established
for its new operations in Mexico. The automotive sector will
operations in the state, which gave us an insight on
be a key contributing driver for the company considering
Queretaro's industrial and logistics advantages. Similarly,
that most of our sales and products are oriented to this
we analyzed what the state could offer in terms of customs
market. Our challenge now is to strengthen our sales
operations. We have daily imports and having the support
to reach growth. Japanese companies are familiar with
of logistics companies, as well as access to the airport, was
MISUMI and our products but there is an enormous
a key issue.
opportunity with local companies as well. We have approached the State Minister of Sustainable We understand Mexico has strong manufacturing
Economic Development to understand what Queretaro’s
capabilities and its human capital is extremely competitive.
future development plans for the industry are and what these
Having local manufacturing capabilities to reduce our
could mean for MISUMI. Toyota will certainly be a motor
costs and our delivery times will be among our future
for the Guanajuato economy but all its suppliers will also
considerations.
boost the entire Bajio region. There are many new companies arriving to Mexico but we also see an opportunity to target
Q: What are the main advantages that MISUMI can offer
all players currently expanding their operations.
to clients in Mexico? A: MISUMI imports its components directly from Japan
Q: What opportunities do you see to expand beyond the
every day with a dedicated cargo. Customers can select
Bajio and into new industries?
from a wide portfolio of components depending on the
A: Presence of OEMs in the Bajio has certainly been an
tolerances, shape and materials they need. They can
advantage for Japanese companies. However, the north of
receive their purchase within days, which is one of the main
the country is also a greenfield for new investors looking to
advantages we can offer compared to other providers.
grow their participation in the global supply chain.
At the same time, we are aligned with the latest automation
We are at an early stage in our establishment in Mexico
and Industry 4.0 practices. As a global company, we are
and most of our clients are companies that already knew
capable to supply German and American players for
MISUMI from our operations in the US. These players are
their manufacturing needs. Right now, our challenge
now realizing the advantages of having local supply for
is to improve our marketing strategies to target more
their products. Moving forward, our plan is to start tackling
international players.
new companies not only in the Bajio but in the north of the country and to participate in other industries such as aerospace and medical devices. Aerospace is a big industry
MISUMI MEXICO is part of the Japanese company MISUMI
in Queretaro and Chihuahua and we have high hopes for
Group, which is focused on production and distribution of
our participation in this market. We are already planning
precision machine components, as well as auxiliary production
an expansion of our existing distribution center and the
materials and consumables
expectation is to grow to twice our current size to manage
20,000 SKUs by mid-2019. At the same time, we are growing our entire product portfolio and our goal is to have over 20 million SKUs available for our Mexico customers. Q: What can MISUMI bring to the table as a Japanese supplier in a global market? A: MISUMI does not compromise quality for cost. Our bet has always been to ensure quality products for our clients, while offering timely deliveries to support continuous manufacturing operations. As a Japanese company, we are also bringing best practices to the country that support our clients’ operations. We are experienced in just-in-time standards and we are committed to maintaining strict quality and delivery standards. Time is critical in all manufacturing operations and we are one of the few players that can meet strict requirements. Q: What role does digitalization play in your business development strategy? A: We have implemented an e-catalog and a system called WOS, which stands for Web Order System, that allows customers to draw and select components easier and faster, while avoiding clients having to send a purchase order to the sales department and then follow up with the request. Everything is managed digitally and automatically, thus reducing errors and delivery times. Digitalization is a key factor in today’s industry and players that do not embrace this trend will have their operations obstructed and will not reach all the sectors they could hope to attack. Q: What are the main areas of opportunity you see in the die and mold market in Mexico? A: Demand for molds and tooling components is growing in Mexico. Most of these products must still be imported, making it difficult for clients to request maintenance and repairs. Now that MISUMI has operations in Mexico, we have been able to fill a gap in the industry that impacts many manufacturers and companies working in the metalmechanic sector. Q: What do you see as the main opportunities for Mexico to remain a key investment destination in the automotive sector? A: We hope the country maintains the same investment promotion strategy that has been in place over the last few years. Mexico has become a strategic partner for Japan and other countries looking to grow their industries beyond their borders, mainly because of its strategic geographic position and its specialized labor. The country should take advantage of that, incentivizing more investment to come.
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| VIEW FROM THE TOP
TESTING, DESIGN SECURE BUSINESS GROWTH
Gonzalo Esparza SEO for Americas Region of Tachi-S RHQ
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Armando Gómez Vice President of Tachi-S RHQ
Q: How will Tachi-S’ TSELA design and development center
Tachi-S is in talks with the companies that produce Toyota’s
support the Mexican automotive industry?
seats to try and become a Tier 2 supplier. It is unlikely that
GE: The TSELA design and development center is
Mazda or Toyota will stick to a single seat Tier 1 supplier once
already 100 percent functional, which means all design,
they ramp up their production and produce more models. We
development and testing for Tachi-S’ production can be
have an opportunity there.
completed locally in Aguascalientes. We have not yet engaged in advanced engineering processes or prototype-
AG: We have been working for three years with the goal of
designing operations in Mexico but we plan to do so soon.
inserting ourselves into Mazda’s local assembly processes.
Our main local client is Nissan and the fact that we can
We have the capacity to be a Tier 1 supplier for Mazda but
carry out these operations locally makes processes much
currently focus on negotiations with its direct suppliers to
faster and more efficient. Any testing and validation in our
become a Tier 2 that supplies components such as headrests
sector can be carried out locally rather than in Japan or the
and trim covers for seats. Similarly, Tachi-S owns a company
US, so TSELA has received a warm welcome from clients.
called Setex Automotive that has facilities located near the
Moreover, the center has an idle capacity that we want to
projected Toyota plant in Guanajuato.
occupy by servicing more automotive companies in the vehicle seats sector.
Q: What is Tachis-S’ strategy to insert itself into new supply chains?
Q: What is Tachi-S’ strategy to become the go-to seat
GE: We are integrating our processes to make sure we can
supplier for Mazda and Toyota in Mexico?
meet client needs within our market niche. Integration of our
GE: Tachi-S is ready to jump in and support any OEM that
capacities and processes and our ability to offer product
arrives to Mexico. We are already supplying seats for INFINITI
validation and certification processes locally are among our
vehicles being produced at the Renault-Nissan-Daimler
main differentiators. We pitch product ideas to clients and
COMPAS venture in Aguascalientes. We see an opportunity
offer them the possibility to certify these products locally
to eventually become a Tier 1 supplier for Mazda and Toyota,
so they can meet any international regulation. A key way to
although the former had defined which Tier 1 suppliers would
better respond to clients is achieving a greater integration
cater to its Salamanca assembly plant prior to its arrival to
of processes, which ensures greater control over our supply
Mexico. This reduces our opportunities to collaborate with
chain. By doing this, Tachi-S is able to adapt to the specific
the company until it starts producing new models. We have
needs of a Japanese, US or German OEM. A Tier 1 supplier that
tried to insert ourselves into Mazda’s local supply chain as
can only control the final links of a manufacturing process will
a Tier 2 by taking advantage of our well-integrated seat-
have a hard time addressing the needs of an individual OEM.
manufacturing processes and advanced manufacturing infrastructure.
AG: Creation of global alliances between OEMs, such as the Renault-Nissan-Mitsubishi Alliance, pushes Tier 1 suppliers to
The case of Toyota is similar to Mazda’s in the sense that
become cost-competitive at a global level. We need to be
it will come to Mexico with a series of previously agreed
able to compete locally, regionally and globally, so we need
commitments with its traditional suppliers. As with Mazda,
to look for the best suppliers in terms of costs. Q: What end-of-year results does Tachi-S expect for 2018?
Tachi-S is a Japanese seat manufacturer with a long-standing
A: The ongoing drop in sales limits our capacity to invest using
presence in the Mexican market. The company supplies to the
our own resources, so we may need to use external resources
local assembly operations of Nissan and Honda and offers
to continue investing. Aside from that, we expect to market
testing and design processes at its TSELA development center
around 900,000 vehicle seats for Nissan and Honda.
VIEW FROM THE TOP |
KEEPING SUPPLIERS CLOSE AND OEMs CLOSER JOSÉ CARRERA Purchasing Director of Calsonic Kansei Mexicana
Q: What are the main priorities and concerns of Japanese
Tier 1s in Mexico that manufacture the components and
suppliers related to the arrival of a new Japanese OEM
systems that Calsonic Kansei supplies.
to Mexico?
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A: Our main priority is to increase our market share
Q: What growth opportunities has Calsonic Kansei
by growing our customer base and improving our
recognized in working with Japanese automakers?
competitiveness. This will help us reduce our costs and
A: Calsonic Kansei grows and expands its local capacities
increase our purchasing leverage. We are improving all
according to the demand of the customers it caters
our operations to become more competitive by boosting
to. We already supply thermal exchange and exhaust
our manufacturing efficiency and collaborating with our
systems, electronic components and interior parts to
suppliers so we can both become more competitive.
the Japanese OEMs in Aguascalientes and have aligned
We make constant audits and provide them with a clear
with these customers’ demand for just-in-time deliveries.
action plan for the short and long term.
The company is on the lookout for new customers as a strategy to increase its business.
Q: What are the main gaps that the Mexican automotive industry has yet to bridge?
Q: What best international practices is Calsonic Kansei
A: Cost-competitiveness, localization and development
sharing with its Mexican suppliers?
of Mexican suppliers and availability of raw materials in
A: We have developed several models and practices
Mexico are key challenges. Local procurement of some
specifically for our Mexico operations to improve our
raw materials for automotive manufacturing processes is
manufacturing processes, which have earned us the
difficult, which harms Mexico’s competitiveness compared
recognition of other suppliers in Aguascalientes.
to other countries. Aluminum, steel, resins and some electronic components are hard to find because there are
The know-how and practices that Calsonic Kansei has
not enough suppliers and the existing ones find it difficult
either developed in Mexico or imported from abroad
to supply the volumes the industry needs. Scarcity of
are shared with Tier 2 and Tier N suppliers so they can
these commodities forces automotive suppliers such as
increase their efficiency and competitiveness. We show
Calsonic Kansei to import them.
our suppliers how to identify gaps in their operations to improve their performance and product quality. We also
Additionally, it is common that validation and approval
help them find ways to build components more efficiently.
of locally-sourced raw materials takes too long.
Similarly, Calsonic Kansei shares its quality standards
Insufficient infrastructure and lags in Mexico’s technology
with local suppliers and works with them to meet the
development are issues that the automotive industry
company’s requirements when they face a problem.
needs to deal with.
Having local suppliers has given Calsonic Kansei an edge over competitors both in Mexico and abroad. We expect to
Q: What is Calsonic Kansei’s strategy to increase its
work with more local suppliers but prospective Tier 2s need
presence in the Mexican automotive industry?
to understand our processes and learn how to manage the
A: Calsonic Kansei constantly collaborates with OEMs
quality and cost that the company demands.
that have a global presence. This strategy has helped us become a global Tier 1 supplier with experience catering to the automotive industry in several markets, along with
Calsonic
our knowledge, the technology we use to manufacture
manufactures
our components, the efficiency of our operations and our
components, compressors, heat exchange and climate
cost-competitive sourcing strategy. There are not many
control systems for OEMs globally
Kansei
a
Japanese
cockpit
is
modules,
Tier
1
supplier
interiors,
that
electronic
| INSIGHT
EXCEED, NOT JUST MEET, EXPECTATIONS YASUSHI NISHIKAWA President of Sumitomo Corporation de México
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Growing production volumes may be a clear sign of
their targets regarding sustainability and performance.
growth but for Yasushi Nishikawa, President of Sumitomo
Generally, introducing new technologies and replacing
Corporation de México, the real measure of a company’s
components demands investment and lighter materials are
success lies in finding new and better ways to cater to its
often more expensive than traditional solutions. However,
clients’ demands. “Only complying with the expectations
Nishikawa says that if the difference in cost can be justified
OEMs have is not enough for Sumitomo,” Nishikawa says.
through better performance and a lower cost in the overall
“We need to be stronger and more powerful to offer clients
production process, clients will prefer to go for the better
a counterproposal and exceed their expectations. By doing
option. “For us to truly understand the decision criteria of
so, we become more competitive and clients have the
our customers, we must maintain a close relationship with
confidence to choose us as their preferred option.”
them,” he says.
Sumitomo has a long history in Mexico after launching
While adapting to industry trends, the company also
operations in the country in 1954 and forming Sumitomo
has found key areas of opportunity in the local market.
Corporation de México in 1971. Today, the company has
Although steel production is among Sumitomo’s range of
21 subsidiaries in the country, 14 of them focused on the
expertise, most of the steel used and sold by the company
automotive industry, which according to Nishikawa is a
in Mexico is imported from Japan and other Asian countries.
clear reflection of Sumitomo’s commitment to Mexico.
The company is open to and considers supplier localization
However, as the new President of the company, Nishikawa
an advantage for any company. However, Nishikawa fears its
has outlined three key strategies that Sumitomo must follow
customers’ demands in terms of quality, cost and deliveries
to ensure ongoing success. “First, we must raise the value
are extremely high. “To meet and exceed expectations, we
of our existing operations. Second, we must innovate and
continuously make an effort to improve our operations and
develop our next-generation business. Third and most
we would like any potential partner to be on that same
important of all, we must develop a cross-business platform
wavelength,” he says.
between our subsidiaries and among our customers.” Rather than just bringing more business and increasing
Willingness to invest in equipment and modernization
production volumes, Sumitomo’s goal is to build synergies
is important for these companies to have a stronger
to better address its clients’ demands.
presence in the supply chain, according to Nishikawa. However, what he considers most important is investment
In Mexico, Sumitomo is a shareholder in Mazda’s operations
in best practices, methodologies and talent development
in Guanajuato and it has brought several subsidiaries to
through training and education. “Mexico is a great place
support the OEM’s growth, including providers of stamped
for manufacturing operations but not yet for engineering
body parts and aluminum components, as well as raw
and technology development,” he says. Sumitomo is
materials. Nishikawa wants to replicate the integration
exploring all opportunities to develop business beyond
strategy Sumitomo has implemented with Mazda in the
its current status. The company is analyzing startups in
rest of the company’s operations. The company already
Silicon Valley and new business opportunities where it can
has a good relationship with other OEMs, such as GM,
invest to support the growth of the industry and Nishikawa
Mercedes-Benz, Nissan and Honda, which Nishikawa sees
says that same strategy can be adapted to Mexico. “We
as an opportunity to expand Sumitomo’s business model.
are already investing in an electric-vehicle manufacturer
“Companies’ expectations regarding quality, cost and time
in the US and we think that same mobility vision should
of delivery are always increasing and we must find ways
be translated to Mexico,” he says. “In the meantime, we
to keep up,” says Nishikawa. Lightweighting is one of the
must continue strengthening our operations to be ready
most recent demands from OEMs as companies try to meet
for when that happens.”
INSIGHT |
CONSOLIDATE BEFORE EXPLORING NEW MARKETS
Oscar Ceballos Manager of Tokyo Boeki Techno-System de México
Shuichi Watanabe International Sales of Tokyo Boeki Techno-System
Understanding the Japanese way of working is not only
win situation for all parties involved; while TTS developed
a concern for suppliers wanting to participate in the
its technology further, its collaborators learned to target
automotive production chain. Technology providers must
the Japanese market. “Without our help, Carl Zeiss would
also be aware of the differences in work cultures if they
not be able to understand the Japanese work culture and
are to succeed in the market, according to Oscar Ceballos,
meet clients’ needs effectively.”
Manager of Tokyo Boeki Techno-System de México, and Shuichi Watanabe, International Sales of Tokyo Boeki
TTS has also worked to stay on top of new industry trends
Techno-System (TTS).
affecting the metrology segment to remain a competitive player. According to Ceballos, automation is the biggest
“Our core business is in the automotive industry and we
opportunity for the industry. “Clients need fast, stable
have a lot of support from Japan to develop in this market,”
and accurate measurements but they do not want many
says Ceballos. Being a Japanese metrology provider, TTS
cameras or sensors doing the job,” he says. However, due
is in an advantageous position to understand Japanese
to the many technologies that must come together —
clients and to cater to the growing investment coming
robotics, control systems, movement rails — automation
from this country. “We are a major player in the Japanese
represents a challenge for both manufacturers and
measurement systems market and we think that there
integrators. “Every element that you add to the system
is great opportunity to grow our presence in Mexico,”
puts measurement accuracy at risk so we must find a
says Watanabe.
way to maintain reliability while optimizing operations,” says Ceballos.
TTS started in 1960 and established operations in Mexico in 2013. The company has reached average yearly sales
Data processing and analysis is another disruptor in which
of over US$1 million and many leading companies such as
TTS is focusing. The company is working with software
Nissan, Mazda and Honda use its systems, according to
developer ATS to create a program similar to an ERP
Watanabe. Although he says that almost all companies use
but focused solely on manufacturing and quality-control
TTS technology back in Japan, in Mexico there are still many
operations. “We have also participated in Nissan and
companies, Japanese even, that do not know TTS and what
Daimler’s COMPAS project to collect all data from the
it can offer to their businesses. “Our goal at the moment is
body inspection process and upload it to the company’s
to target only Japanese companies and to grow our sales
internal network,” says Ceballos. “We continuously invest in
threefold in the next three years.”
technology development and that puts us one step ahead of our competitors.”
Ambitious as this objective may be, both Ceballos and Watanabe are confident in TTS’ almost 60 years of
The company may be focusing only on Japanese players
experience and the quality of its technology. According to
at the moment but its growth strategy will not always be
Watanabe, TTS is much more flexible than its competitors.
limited by nationality. By 2019, Watanabe says TTS plans
“Unlike other players that have always been focused on
to service any company regardless of its origin, including
equipment production, TTS started as a trading company,”
Mexican suppliers. The company understands the need
he says. “We used to import technology to Japan and one
for the industry to have more local sourcing, which is
of our suppliers focused on 3D measuring equipment.”
why it has already partnered with state governments to
Even though the company became a manufacturer too, it
support local players. “We are working on an agreement
maintained its openness to collaborate with other players
with the government of Aguascalientes to find the best
in the industry and now companies such as Carl Zeiss and
way to support small companies that want to purchase
Hexagon are TTS’ partners. This partnership has been a win-
our equipment.”
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Kia Soul / Queretaro
7
ESTABLISHED LEADERS & NEWÂ ARRIVALS
New rising stars are battling their way into the market. South Korea has become a true contender in both the manufacturing and sales fronts and now China is following suit with its own production ventures supported by local partners. Meanwhile, from a sales and manufacturing standpoint, long-standing players are gradually shifting their strategies to appeal to a changing Mexican market.
Established Leaders & New Arrivals focuses on the growing automotive powerhouses coming from outside the three usual auto regions of the world. OEMs coming to Mexico share their perspectives as new entrants to a highly competitive market, while established players show how business strategies can change to grow a previously modest presence in the country.
161
CHAPTER 7: ESTABLISHED LEADERS & NEW ARRIVALS 164
ANALYSIS: Nontraditional Contenders Seek Automotive Success
165
VIEW FROM THE TOP: Guillermo Rosales, AMDA
166
INFOGRAPHIC: Asian Presence Expands
168
VIEW FROM THE TOP: Horacio Chávez, Kia Motors México
170
VIEW FROM THE TOP: Michel Kaim, Hyundai Motor de México
172
ROUNDTABLE: How Ready is the Mexican Market to Ditch Its Stigma Regarding Chinese Vehicles?
174
VIEW FROM THE TOP: Patrick Yang, BAIC de México
176
VIEW FROM THE TOP: Elías Massri, Giant Motors Latinoamérica
180
INSIGHT: Torben Eckardt, Volvo Car México
181
VIEW FROM THE TOP: Mario Olea, Bentley México
182
INSIGHT: Martin Josephi, Lamborghini, Aston Martin, Caterham & Morgan Mexico
183
VIEW FROM THE TOP: Martin Josephi, Lamborghini, Aston Martin, Caterham & Morgan Mexico
184
TECHNOLOGY SPOTLIGHT: OSRAM XLS, Revolution Through Standardization
186
VIEW FROM THE TOP: Enrique Enrich, Scania Mexico
188
VIEW FROM THE TOP: Gerardo Múgica, Alexander Dennis
189
VIEW FROM THE TOP: Moshe Winer, Volvo Group México
163
| ANALYSIS
NONTRADITIONAL CONTENDERS SEEK AUTOMOTIVE SUCCESS The US, Japan and Germany may be the three largest investors in the Mexican automotive industry but they certainly are not the only ones. Countries such as France, Sweden, Spain, the UK and Italy are present. But two stand out for going the extra mile and grabbing market share: South Korea and China
164
Of all the nontraditional companies present in Mexico, South
by the 2008 financial crisis were among the reasons why
Korean and Chinese brands may have the greatest opportunity
FAW light vehicles introduced by retail giant Grupo Salinas
to increase their share in the light-vehicle segment thanks to
failed miserably in the Mexican market. Less than two years
their local assembly operations. The start of operations of the
after the first models reached Mexican roads, the project
Hyundai Group in Nuevo Leon with Kia in 2016 and Hyundai in
to build an assembly facility to manufacture these vehicles
2017, BAIC’s operations in Veracruz in 2017, as well as the local
locally was dropped and sales were suspended indefinitely.
assembly of JAC vehicles by Giant Motors in Ciudad Sahagun are changing the landscape of automotive production in
Almost a decade later, two companies have taken it upon
Mexico and disrupting the status quo in the domestic market.
themselves to show the automotive quality that China can really bring to the table. “We are the first Chinese
SOUTH KOREA’S QUICK SUCCESS
automaker to come to Mexico in 10 years after FAW’s
South Korea was the fifth-largest investor in Mexico’s
failed attempt to enter the market,” says Patrick Yang,
automotive industry between 1999 and 1Q18, with 2.9
Director General of Chinese OEM BAIC de México. The
percent of the total foreign direct investment received
company started marketing BAIC light vehicles in June
in the automotive industry. Kia alone has achieved a
2016 and since then has obtained satisfying results. “In
significant share of the Mexican market only two years
2017, BAIC commercialized around 1,500 units and opened
after the Hyundai Group opened the Kia assembly plant
22 dealerships around the country,” highlights Yang. BAIC
in Nuevo Leon. The brand increased its domestic vehicle
expects to sell between 5,000 and 6,000 units in 2018 and
sales 49.2 percent between 2016 and 2017 to total sales
to assemble 1,000 vehicles at its manufacturing facility in
of 86,713 units and 10.7 percent in the first six months
Puente Nacional, Veracruz. Furthermore, the OEM is already
of 2018 from 41,055 units sold in 1H17 to 45,468 units in
looking for a location for a second facility in the country,
1H18. This swift sales growth made Kia the seventh-largest
according to Yang. “The whole country is aware of our
player in Mexico’s market with a 5.7 percent market share
intention and several state governments have contacted
in 2017. Horacio Chávez, Managing Director of Kia Motors
us to discuss the advantages they can offer,” he says.
México, says Kia arrived to Mexico as a vibrant alternative for the Mexican consumer and focused on differentiating
The partnership between Mexican automotive assembly
the brand. “For 2018, Kia’s objective is to sell 100,000 units
company Giant Motors with Chinese OEM JAC Motors to
in Mexico and produce 314,000 vehicles at the Pesqueria
introduce the JAC brand into the Mexican brand is China’s
plant,” he says.
second venture into the light-vehicle market. Elías Massri, Director General of Giant Motors Latinoamérica, says Giant
Although Hyundai has experienced less aggressive growth
Motors’ ability to adapt vehicles to various markets, coupled
rates than its sister brand, data from AMIA shows the
with JAC’s interest in building vehicles for the Mexican
company grew its sales substantially between 2016 and
market and making a long-term investment in the country
2017 reaching a 28.2 percent growth rate. The company
were the main reasons to target the passenger-vehicle
marketed 46,534 units in 2017 over the 36,287 it sold in the
segment. “JAC is a Chinese brand but all the vehicles that
previous year with the Creta SUV being Hyundai’s best-seller
Giant Motors produces for the Mexican market are made
in 2017 at 11,783 units. According to Michel Kaim, Managing
in Mexico, designed for the Mexican market by Mexican
Director of Hyundai Motor de México, Hyundai’s sales
people and using Mexican components,” says Massri.
target for 2018 is marketing 55,000 vehicles in the Mexican
According to Yang, other Chinese companies aiming
automotive market. “Hyundai is still in a growing phase in
to enter the Mexican market must learn to specialize in
Mexico,” he says.
the segment where their vehicles participate if they are going to prosper. He expects more Chinese automakers
THE CHINESE CHALLENGE
will eventually enter the market. “JAC is already in Mexico
Questionable quality, noncompliance with security and
and other Chinese companies are looking for partners to
emissions regulations and the economic difficulties caused
help them enter the country,” he says.
VIEW FROM THE TOP |
THE MORE BRANDS THE MERRIER GUILLERMO ROSALES Director General of AMDA
Q: What impact will the arrival of new brands have on the
Q: How much opportunity do you see for Korean brands
growth projections for the domestic market?
to grow their market share further?
A: The arrival of new brands to the market has been a
A: Based on the forecasts these brands have made, we
constant in the last 20 years. In the 1980s, there were only
expect them to keep growing their participation. However,
five brands in the Mexican market, all of them competing
new competitors keep arriving and we see more Chinese
with high prices and without true consideration for quality
and Indian companies interested in investing in Mexico.
standards as in other international markets. Today, we have
These players have scouted the country for many years
52 brands that operate under strict standards that favor
and although they have not made the decision, they could
the end consumer. To put this in perspective, vehicle prices
arrive at any moment.
in Mexico are below those in the US and Canada. In the luxury segment, for example, the difference might be up
Q: What future do you see for Chinese brands in the
to MX$100,000 (US$5,000). Competition has favored the
Mexican market?
development of the market, fueled by a stronger aftersales
A: Under the current business model they have presented,
service offering and improved financing schemes.
we expect these brands to have low-volume sales. Disrupting the status quo like some companies have done demands
Today, seven of the 52 brands present in Mexico represent
aggressive investment strategies, as well as local manufacturing
approximately 76 percent of the total light-vehicle sales.
operations that can complement the company’s portfolio with
However, we still see an opportunity for new brands to
a made-in-Mexico option that targets the country’s specific
enter the market, albeit targeting a specific niche. There
design and functionality requirements.
has not been much variation in the ranking of best-sellers in past years but companies have seen their market
Q: Overall, what are your projections for the industry in
share decrease as new companies arrive to the country,
the short and medium terms?
especially in this contracting market. There are still several
A: As of June 2018, we have seen 12 months of sustained
Chinese and Indian brands that could explore the country
drops in sales, mainly in the subcompact segment, but
and even though they will not conquer a massive market
we expect the demand curve to stabilize. We hope the
share, they will carve out a space among the rest of the
second half of 2018 will yield better results, considering
competition.
the base of comparison set in 2017 is lower. Inflation is also receding and financing interest rates in the automotive
Q: How have consumer preferences impacted the
market remain at relatively low levels. The ideal scenario
performance of different brands?
would be to stop further drops in demand and reach an
A: In an extremely competitive environment, clients can
equilibrium point at 1.5 million units by the end of 2019 and
choose what best suits their needs. Contrary to other
approximately 1.48 million by 2018. Although this result is
Latin American markets, Mexican consumers are much
certainly below the country’s true potential demand of 2
more sophisticated in their evaluation before purchasing
million units, it is enough to sustain foreign investment and
a new vehicle. Considering that now there are many
employment while the country moves to greater economic
different options in the same price range, clients can
growth by 2021.
look for the best design, safety, comfort, performance and maintenance proposal. The average vehicle price in the Mexican market is approximately MX$300,000
The Mexican Association of Automotive Dealers (AMDA)
(US$15,000) and brands that participate in this segment
was founded in 1945 and it now represents over 1,800
have strived to improve their portfolio in favor of the
dealership groups located in more than 210 cities throughout
Mexican consumer’s demands.
the country
165
| INFOGRAPHIC
ASIAN PRESENCE EXPANDS As the seventh-largest light-vehicle manufacturer and
rapidly becoming leading players in an already competitive
with a domestic market of 2 million vehicles sold per year,
field. However, Chinese players have also eyed Mexico and
Mexico has become an attractive investment destination
the potential opportunities this market offers. After FAW's
to target the Mexican consumer, as well as the US market
unsuccessful venture into the light-vehicle market, two new
and even Latin America. Until 2016, Korean companies were
brands have decided to enter Mexico. Industry leaders expect
the latest entrants to the market, gaining a large share and
these companies will take the industry by storm.
TOP LIGHT-VEHICLE EXPORTERS
GLOBAL OEMs IN MEXICO
4,400,000 2013
4,540,000 2,420,000 3,040,000
166
4,530,000 2014
4,320,000
KOREAN MANUFACTURING PRESENCE
2,640,000 3,020,000
1
4,650,000 2015
4,440,000
2
2
Hyundai
3
Hyundai Truck & Bus
CHINESE MANUFACTURING PRESENCE
2,760,000 2,920,000
4,650,000 4,500,000
2016
1
Kia
4
BAIC
5
FAW
6
JAC
7
Foton
9 3
5
8
6
4 7
OTHER GLOBAL MANUFACTURERS
2,770,000 2,580,000
8
Volvo
9
Scania
4,590,000 2017
4,590,000 3,100,000
CHINESE LIGHT-VEHICLE INVESTMENT IN MEXICO
2,490,000 0
1
2
Germany Japan
3
4
5
Mexico Korea
2006
2008
ZX Auto partners with CHAMCO Auto to invest US$400 million in Baja California
ZX Auto breaks partnership with CHAMCO Auto
Grupo Salinas and FAW reach an agreement to sell vehicles in Mexico and start local production by 2010
TOP LIGHT-VEHICLE MANUFACTURERS (million units) 30 25 20 15 10 5 0
2010
——China
2011
——US
2012
——Japan
2013
—— Germany
2014
—— Korea
Source: INA, Mexico Automotive Review, AMIA, Proméxico, Consumer Reports, Expansión, Reuters, México Automotriz, Milenio
Source: Source: CAAM, JAMA, VDA, KAMA, SIAM, AMIA, ANFAC, Automotive News, Data Center
Q: What opportunity do you see for Chinese vehicles to grow their penetration in the domestic market?*
Q: In the event of a change in the commercial relationship between Mexico and the US, do you see China growing its presence in the Mexican automotive industry?*
50.9% Slight opportunity 38.2% Strong opportunity 10.9% No answer 0% No opportunity
71.5% Yes
10.3%
64.8% Kia sales
017 r2
7 20 1 ay M
20 ,4
14,
83 6
14,8 57
63
10 ,83 5
11
,3
12,866
11,3 99
l
4
85
Sep 2017
22,294
16,601 18,879
24,327
Oct 2017
16,6
40 21,70
14,
0 No v 20 17
40
,18
0
5
De
c2
24 ,
40
89 ,7
Ja
n2
8
88
20 18
8
01
Apr
r2
Ma
182 21,
2 ,97 20
Fe b
017
01
,5
21
76 ,3
15
0
8
201
2018
—— Hyundai sales ——Kia sales —— Kia exports —— Kia production
TOP 10 BRANDS IN MEXICO
2015
—— India
2016
——Mexico
*Mexico Automotive Review 2018 interviewee survey
2017
2017
24
May
Jun 2018
JAC also enters the market with the help of Giant Motors
Aug
,588
60 17,0
16
8
BAIC enters the Mexican market in partnership with Grupo Picacho and starts local assembly
167
17 20
u 78 J ,9
15,
8,0 80 13, 7,9 810 30
5 24,4
Grupo Salinas announces suspension of FAW sales in Mexico
19
2 ,99
2017
7,815
14
22,585
2010
5,2
1 18,51
17,630
35.2% Hyundai sales
33.4% Hyundai sales
83
20
21
16
70,104 cars sold
66.6% Kia sales
7,603
8 60 7, 63 7,6 3 7,50
61,616 cars sold
5,011
02
1H18
7,353
1H17
15
30 7,4 4 5 7,2 110 3 3, 7,40 7 3,33 7,503
4, 00 7
7,441
of total light-vehicle sales
4,317
of total light-vehicle sales
12,693
66
5
4,5
8.3%
17
n Ju
95 ,4 16
,2
6,8 11 7,2 10 7, 40 6
65% Kia sales 35% Hyundai sales
05
61.6% Kia sales 38.4% Hyundai sales
10
8,804
133,247 cars sold
7,201
94,399 cars sold
3,110
15
2017
7
20
of total light-vehicle sales
2016
2 01
Ap
8.7%
of total light-vehicle sales
3,2
5.9%
KOREAN PRODUCTION AND EXPORTS
Mar
25
Feb 20 17
KOREA'S PRESENCE IN THE DOMESTIC MARKET
Jan 2017
17.6% No answer 10.9% No
Brand
Units sold 1H17
Units sold 1H18
Nissan
183,565
153,822
General Motors
123,250
104,129
Volkswagen
95,269
74,868
Toyota
51,313
51,948
Kia
41,055
45,468
FCA
48,424
43,710
Honda
43,727
43,528
Ford
40,113
35,602
Mazda
25,117
26,293
Hyundai
20,561
24,636
| VIEW FROM THE TOP
BRAND AWARENESS PAYS OFF FOR RELATIVE NEWCOMER HORACIO CHÁVEZ Managing Director of Kia Motors México
Q: What key challenge did Kia face as a new entrant in the
in Mexico must be ready to adapt to the needs of our
Mexican market?
customers and what they want from us as a brand.
A: The biggest challenge has certainly been brand 168
awareness. Two years ago, we were an unknown player
Digitalization has been a key part of our strategy from the
but now we are among the 10 most popular brands in the
beginning. We are among the three main companies in
market. We came into the market as a vibrant alternative
Mexico in terms of Facebook followers and we are among
for the Mexican consumer and we had a strong focus
the Top 5 regarding Twitter. Most of our marketing efforts
on differentiating our offering. Still, we did not expect
are oriented toward social media. As an Official Partner
this kind of welcome since our initial objectives were
to the Russia World Cup 2018, we have organized several
conservative compared to the results we have obtained.
activities to take clients, journalists and partners to the
We implemented an aggressive marketing strategy to
event and we have done all this through social media.
make people aware of our products before we launched
We organized a kids’ soccer tournament featuring 90
them. We created high expectations and when people
teams. The final was held at the Azteca Stadium and the
arrived at our dealerships, they were surprised at what
winning team travelled to the World Cup. We also held
they found.
the Champ to the Arena contest in collaboration with Anahuac University, in which several teams played against
We have not let our guard down and we are relying on our
each other to select a winner that played against other
strong offering. Our cars have an attractive design, they
international teams in Russia.
are well-equipped, price competitive and offer high quality supported by our seven-year or 150,000km warranty.
Q: How are you navigating the global change in preference
Furthermore, we listened to our customers through social
toward SUVs and larger vehicles?
media and we adapted our strategy based on their opinions.
A: The Mexican market is changing along with the rest of
We moved many of our launches up some months or one
the world. The compact segment, however, is today the
year in an effort to keep up with market demand. Our
largest in Mexico. The volume opportunity is there and we
dealerships have also played a crucial role in building our
are pleased to have local production of two of our compact
reputation in Mexico. We wanted to have big, attractive
models: the Kia Forte and the Kia Rio. The former began
showrooms that represented our image as an important
production in 2016 and the latter in 2017. By the end of
brand and a key competitor in this market.
February 2018, Rio stood in first place of the hatchback B segment, while the sedan version made it to the fifth place
Q: What role does innovation play in your market strategy,
in the B segment. Forte, on the other hand, reached third
both in your portfolio and operations?
place in the hatchback C segment, while the sedan version
A: Our mid and long-term plans are focused on innovation,
ended in fourth place in the sedan C segment.
both with our products and our strategy for the market. Kia manufactures its vehicles in several locations around
Having said that, the SUV market is the one that is growing
the world and the company is looking to be one of the
in Mexico, especially in the B and C segments, and we have
main innovators in the industry. Meanwhile, our operations
a strong offering with the Kia Soul, the Kia Sportage and the Kia Sorento. The latter was originally our best-selling model, but it has been displaced by Rio. Soul is among the
Kia Motors was founded in December 1944 as Kyungsung
Top 5 best-sellers in its segment, Sportage is in second
Precision Industry, initially manufacturing bicycles. The company
place and Sorento leads the C segment. Our strategy with
began producing cars in the 1970s. It has since joined forces
Sorento was to offer what no other brand had brought to
with Hyundai to create the Hyundai-Kia automotive group
the market before, which was a four-cylinder C-segment
SUV. We intend to keep strengthening our position in the market and in 2018 we will also introduce a minivan. Q: How well did the market embrace the Kia Stinger, now that the brand is participating in the high-end segment? A: Mexico was the second market globally to receive the Kia Stinger. Korea made this distinction as a way to recognize the efforts we have made and the brand’s acceptance in the country. We initially expected to sell about 50 units per month but we have already surpassed that target. The response from the public has been incredible and we are confident we will end the year with over 500 Stingers sold. Q: In 2017, Kia in Mexico reached a 5-percent market share and growth in sales of 50 percent compared to 2017. What comes next?
169
A: We still have ambitious projects for the Mexican market. Our goal for 2018 is to reach the 100,000-vehicle mark in terms of sales. Regarding production, we expect to end the year with 314,000 cars manufactured at our Pesqueria facility, which would be a considerable increase compared to the 221,000 units we produced in 2017. We are already present in 98 percent of the national market through our distribution network but we think there is still an opportunity to build five more dealerships and to grow our penetration. At the same time, we are developing our distribution model for certified used vehicles. Kia is still a young brand in Mexico so growing this service has been a challenge. However, we think it is the best way to keep advancing in the market. We started the Konfidence
Kia Optima
program with five pilot dealerships and we expect to close 2018 with a total of 15 Konfidence distributors focused on certified used units. indefinitely. The elections were another risk factor. It is Q: How much of a risk do you consider the current NAFTA
unclear how much this will impact the market by the end of
negotiations for your production operations?
the year but we sensed more caution from clients. However,
A: There is much uncertainty and things change every day.
looking at sales records from previous election years, the
Every company makes investment decisions based on the
market always suffers some sort of disruption. We do not
current conditions of the market but flexibility is important
know what will happen by the end of the year but we hope
to adapt to conditions such as these. Our head office has
the market is mature enough to maintain its stability.
been preparing for different scenarios and in Mexico we are participating in all the negotiation rounds together
Q: What are your overall short and long-term goals
with AMIA to provide our feedback on how the industry is
in Mexico?
moving. We have faith in our negotiators and we are certain
A: We closed February 2018 as the fifth-largest brand in
they will do their best to get the best deal for the industry.
terms of sales in the domestic market. In 2015, our goals
Our hope is that conditions remain unchanged as much as
for 2020 were to reach sales of 100,000 units and a 5
possible so we can continue with our domestic sales, as
percent market share. We have already achieved one of
well as our production and export operations.
those targets and now we want to become one of the Top 3 brands in the country. However, we do not want to
Q: How much do you think the elections will impact
focus solely on volume. As a leading brand, we have the
consumer confidence and end-of-year sales results in 2018?
opportunity to take care of the customer in a way that other
A: There are many factors behind the deceleration in
companies have neglected to do. The market has become
light-vehicle sales. We enjoyed uninterrupted year-on-
extremely competitive and Asian brands have learned to
year growth for several years, which cannot be sustained
take advantage of this niche.
| VIEW FROM THE TOP
STRONG CONTENDER UNFAZED BY MARKET CONTRACTION MICHEL KAIM Managing Director of Hyundai Motor de México
170
Q: What are your top goals as the new Managing Director
Q: How is Hyundai dealing with the current contraction in
of Hyundai Motor de México?
domestic sales?
A: Hyundai operates based on three pillars that are the
A: We expect 2018 to be a difficult year. Domestic sales
bases of our strategy: commitment, quality and customer
have contracted since the second half of 2017, resulting in
service. We have an obligation to our stockholders and
an overall drop of over 8 percent. Having said that, Hyundai
our distribution partners to make our business profitable.
has managed to grow over 20 percent and we think 2018
But, at the same time, our biggest commitment is to our
will be an excellent year for the brand. Our initial goal for
customers and to Mexico in general. Although we have
2018 was to sell 55,000 units and we remain on track.
only four years selling vehicles under the Hyundai brand, our investments in the country go back 30 years. We
We are still in a growing phase. We realized there was
opened our first manufacturing plant in 1989 in Tijuana
demand for our vehicles in areas where we were not present
as Hyundai Translead and today this site employs 7,500
so we opened new dealerships to be close to our clients.
Mexicans. Many of our subsidiaries have now invested in
At the same time, we have grown our representation in
Mexico, including Hyundai MOBIS and Hyundai GLOVIS,
the different market segments competing in Mexico. In
two vehicle brands and a final-assembly plant in Pesqueria,
2017, we covered 55 percent of all market segments with
Nuevo Leon.
our portfolio. After the introduction of Accent, Ioniq and the seven-seater version of Santa Fe, that rate grew to
In terms of quality, all brands try to support their customers
80 percent.
but few can do it for five years. We are so confident about our product offering that we provide five-year bumper-
Q: Which models will drive Hyundai’s growth in this
to-bumper warranties and even protect the vehicle’s
challenging environment?
tires even though we do not manufacture them. This also
A: Based on how the Mexican market behaves and the
links to our goals regarding customer service. We are a
expectations we have for its future development, we think
new brand in the market and we selected our dealership
Creta is a key vehicle for Hyundai. This was our best-selling
network based on the quality they could provide in sales
model in 2017, with over 11,500 units of the total 46,500 we
and aftersales operations. Rather than partnering with
sold. Creta competes in the small SUV segment, which was
aggressive distributors, what we wanted was a distributor
previously nonexistent in Mexico but now has the highest
that could create a unique sales experience.
growth rates in the country.
We have been ranked three times in terms of customer
Accent has also become a strong contender in the country.
service and the lowest score we have received is fourth
This model targets the B segment, which in Mexico
place. Our best year we were ranked in second and in 2017
represents approximately 30 percent of total domestic
we took third place. We have remained among the Top 5
sales. Just by participating in this segment, this model has
players in the market for three years and we are always
been a great success for the brand. Together, Creta and
trying to innovate to offer an excellent client experience
Accent represent close to 35 percent of our total sales.
both in the dealership and through our digital channels.
In June 2018, we also launched Starex as our bet on the cargo segment. This is a 100-percent utilitarian vehicle and we hope to see great results both in the cargo and
Hyundai Motor is a South Korean OEM founded in 1967. The
passenger markets.
company started selling its vehicles in Mexico in 2015 and is now the 10th-largest brand in the market with a 3.6 percent
Q: What is your position on vehicle ownership and how it
market share as of July 2018
will impact sales in the near future?
Hyundai Sonata
171
A: Although there is a shift in consumer preference, we
A: We already have the capacity to sell our vehicles digitally
still see ownership as an important factor driving sales in
but always through a dealership. For Hyundai, distributors
the country. We do think ownership will gradually become
will still play an important role in our value chain, not only
less important for clients but so far it is not a risk for the
in terms of sales but in the customer satisfaction they can
brand. Still, we have an attractive offering for car-sharing
provide. Someone has to attract clients to our vehicles and
companies and ride-hailing drivers who have contributed
offer all the information to make an informed purchase and
greatly to our sales results.
that will be our distribution network.
Q: What role does digitalization play in your marketing
Q: What is Hyundai’s vision regarding electrification and
and sales strategy?
the introduction of alternative motorization?
A: Digitalization is increasingly important for the client.
A: There is a global trend toward greater fuel efficiency and
We have tried to integrate this trend into our operations
that has favored Hyundai thanks to its focus on sustainability
and provide our dealerships with the right tools to support
and performance. Our internal combustion engines have
clients digitally. Previously, sales people had to do an online
improved drastically compared to our technology from 10
search to find Hyundai’s rankings in terms of satisfaction
years ago but we have also delved into new motorization
and safety. Now, they all have that information available
schemes including hybrid and fuel-cell technologies.
through software engineered by the company. Beyond providing a faster response to clients’ inquiries, this has also
In Mexico, we are already marketing Ioniq as our hybrid
helped to increase customer satisfaction. Potential buyers
alternative. As a company, we think full-electric models are
find the right support from our sales-floor advisers and even
not an end solution due to the pollution problems related to
if they are not around, clients can consult the information
energy generation and battery disposal. Approximately 80
by themselves in a friendly format.
percent of the electric energy in the world is still produced with fossil fuels, which means that an electric vehicle still
Hyundai also strongly supports digital marketing because
pollutes even if it does not use gasoline. Our bet is on
we know clients conduct their research online before visiting
hybrid units and even fuel-cell powertrains as the cleanest
a dealership. We integrated a new tool called Hyundai Live,
alternatives.
where clients can watch a livestream of someone at the dealership showing the vehicles and highlighting their
Q: Overall, what is your projection for the industry and
features and capabilities. Potential buyers can even interact
how do you expect sales to behave by the end of 2018?
with this person, which means they no longer have to visit
A: There is still much uncertainty. The market is in a
the dealership to resolve specific inquiries. The sales person
downward trend that will be impacted by how the
can use a camera to show clients the inside of the vehicle
political and economic environment evolves. Mexicans
and provide a much more complete first impression of
will continue to buy cars but we still expect further
the vehicle.
contraction for the rest of the year, at least in certain segments. The luxury market, for example, has enjoyed
Q: As the industry moves toward a digital future, what will
years of continuous growth and the uncertainty of 2018
be the role of distributors regarding digital sales?
has not really affected it.
| ROUNDTABLE
HOW READY IS THE MEXICAN MARKET TO DITCH ITS STIGMA REGARDING CHINESE VEHICLES?
After FAW’s failed attempt to conquer the Mexican market, consumers were left with a bad taste of mouth regarding Chinese vehicles and overall Chinese automotive quality. However, as the domestic market grows and Mexico becomes a much more attractive automotive destination, Chinese companies see an opportunity to once again try and win over the Mexican client. Time may have passed and Chinese companies may not be the same as before but the question is, how ready are Mexican consumers to ditch their preconceptions regarding Chinese production and embrace these new brands as real participants in the domestic market?
We are the first Chinese automaker to come to Mexico in 10 years after FAW’s failed
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attempt to enter the market. BAIC is now an example of the quality of Chinese vehicles. The fact that our units are now part of rental car operator Europcar’s fleet is evidence of our quality and competitive price standards. Working in a fleet means meeting quality and price standards or rental companies will not adopt these
PATRICK YANG Director General of BAIC de México
vehicles. BAIC started selling cars in Mexico in June 2016 and 22 dealerships across the country have opened since then. JAC is already in Mexico and other Chinese companies are looking for partners to help them enter the country. I think up to two new Chinese automotive companies will enter Mexico by 2H18. We assembled 500 cars in 2017 and our plan for 2018 is to finish another 1,000 and bring more vehicles ready for assembly.
Emerging brands have shown massive improvement in terms of quality and design. Moreover, the size of the Mexican market allows for a niche to attract new competitors. As long as these companies can offer an attractive option based on a price-to-quality rate, they will grow their presence and conquer part of the share currently held by other companies. This, however, is easier said than done considering
GUILLERMO ROSALES Director General of AMDA
the number of brands competing in Mexico and the constant efforts these players make to constantly introduce new technologies. Under the current business model they have presented, we expect these brands to have low-volume sales. Disrupting the status quo like some companies have done demands aggressive investment strategies, as well as local manufacturing operations that can complement the company’s portfolio with a made-in-Mexico option.
Consumers need to ask themselves whether a vehicle made in China is necessarily low-quality. The best way to ditch this stigma is to drive these cars and to consider that renowned dealership groups, financing institutions and insurance companies would not risk their image and prestige by selling vehicles without a solid warranty. There is no place for half-good or half-bad vehicles in the automotive industry. The
ELÍAS MASSRI Director General of Giant Motors Latinoamérica
level of sophistication and quality enforcement common to the global automotive industry means OEMs either comply with the minimum quality standards and are present in the market or they do not. Regardless of their origin, brands that arrive to Mexico have all the technological, endurance and quality needed to compete in the global market.
This is a cross that Chinese brands will have to bear and shake. Mexican consumers have already proven they are no fools and they are demanding, at least with the brands already established in the country. Some clients might have had bad experiences with Chinese vehicles but the future of new brands will depend on how they present themselves to the public. If these companies decide to invest and participate as actively as any other brand in the market, the result will be positive. It will definitely take time to eradicate previous ideas regarding image and quality but Mexicans are willing to invest in good cars regardless of their origin. These brands will definitely grow but maybe not at the rhythm they do in China.
GERARDO SAN ROMÁN Head of Latin America at JATO Dynamics
These brands have a great opportunity to grow in the market and all other industry competitors must be careful of how these companies evolve. The market is in a downward trend that will be impacted by how the political and economic environment evolves. Mexicans will continue to buy cars but we still expect further contraction for
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the rest of 2018, at least in certain segments. Chinese OEMs have a huge production capacity and they have the flexibility to update their models at the drop of a hat. All this helps them be extremely aggressive not only in Mexico but in all international markets. Mexico did have a bad experience with previous Chinese ventures but these newcomers
MICHEL KAIM Managing Director of Hyundai Motor de México
have worked extensively to ensure quality at an extremely competitive price.
Many dealerships are already betting on these models and we expect to enter this business before the end of 2018, although we are still considering who to partner with. Clients are gradually trusting these companies and it helps that they have the support of large distribution groups. The big advantage of Chinese companies is that they have an attractive design and extremely competitive prices, even though they pay high percentage import tariffs. Right now, Chinese brands are approximately 10 percent below their competitors in terms of price. If we conclude a free-trade agreement with China in the future, the difference might reach 30 percent. There will be no further discussion of these brands’ success after that.
CARLOS LÓPEZ DE NAVA Director General of Grupo Alden
One of the Chinese brands entering the market is a massive company globally and the distributor of the best-selling electric vehicle in the world. The OEM is not that well-known in Mexico but in the short time it has been in the market it has grown its sales considerably. The company was extremely careful when selecting its distribution partners, some of whom were already Scotiabank’s clients. We were surprised about the level of research this OEM did before entering the market and it gave us confidence regarding the company’s opportunity to grow. We see great potential in this and other Chinese companies because they have improved their quality significantly both in terms of product and service.
AURELIANO GARCÍA Automotive Financing Director and CFA of Scotiabank
This will depend on the marketing efforts these companies implement. The average customer is not aware of whether a brand is Chinese, Korean or Japanese. As long as the company offers an attractive design at an affordable price, coupled with a good financing strategy, the market will embrace its vehicles regardless of their origin. Having said that, the image of Chinese manufacturing is changing and companies are now betting on innovation and electrification. Our perception is changing accordingly and we now have many Chinese brands that exemplify technology development. I see a good opportunity for these players to grow their presence in the market.
FERNANDO ENCISO Automotive Director of Grupo Surman México
| VIEW FROM THE TOP
THINKING GLOBALLY, PARTNERING LOCALLY PATRICK YANG Director General of BAIC de México
174
Q: What main challenges has BAIC faced as a newly
customer. Right now, we focus on sales, aftersales service,
arrived Chinese OEM to distribute its vehicles in the
warrantees and spare part availability. We have partnered
Mexican market?
with Banorte and other financial institutions to provide
A: We started selling BAIC cars in June 2016 and
adequate financial plans for the Mexican market and BAIC
we are satisfied with our results so far. In 2017, BAIC
plans to launch its own financial branch, BAIC Finance, in
commercialized around 1,500 units and opened 22
Mexico with the help of these and other partners.
dealerships around the country, with three in Mexico City. We are the first Chinese automaker to come to Mexico in
Q: How will BAIC meet its ambitious goal of reaching a 3
10 years after FAW’s failed attempt to enter the market.
percent market share in Mexico by 2020?
BAIC is now a representative of the quality of Chinese
A: In 2017, we were focused on structuring our internal
vehicles. The fact that our vehicles are now part of rental
systems and processes, so we did not push our partners
car operator Europcar’s fleet is evidence of our quality and
to sell a certain number of vehicles. We are optimistic
competitive price standards.
about selling between 5,000 and 6,000 vehicles in 2018. After that, we should be able to achieve
Q: What can Chinese automotive companies looking to introduce their vehicles to the Mexican market learn from BAIC? A: Several companies have come to visit our dealerships to see how our
500
cars assembled by BAIC in 2017 in collaboration with AT Motors
sales volumes of 20,000 vehicles by 2019. If we double that figure, we can reach annual sales of 40,000 vehicles by 2020. There are many steps to be taken before reaching this goal. Besides retail, BAIC sells in large volumes to fleet companies and is
business model in Mexico works.
looking to introduce its electric cars to the
These brands have vehicles that
Mexican market.
participate in the same segment as some of ours, so it is the fastest way for them to learn about the business.
In terms of new products, BAIC looks forward to
BAIC, however, focuses on the off-road segment with its
introducing the X35 compact model and the BJ20 and
BJ40 vehicle. Therefore, other Chinese companies must
BJ80 off-roaders to Mexico. We plan to launch BAIC
learn to specialize in the segment where their own vehicles
Finance in 4Q18 or 1Q19. This new financial branch will
participate. JAC is already in Mexico and other Chinese
help BAIC customers find the best solution to acquire
companies are looking for partners to help them enter
their vehicle. We have worked with Banorte since BAIC’s
the country. I think up to two new Chinese automotive
first dealership in Mexico opened. We now look forward
companies will enter Mexico by 2H18.
to signing an alliance agreement with this company and other banks to launch BAIC Finance. BAIC needs to
Q: After entering the market with Grupo Picacho,
achieve higher returns in the Mexican market before it
what opportunities have you identified to build more
can introduce more business.
relationships with other distributors? A: We understand that no distribution group can cover
Q: In 2017 you said the Mexican market was not ready for
the entire country, so we must find the best partner in
BAIC’s electric vehicle offering. What made the company
each region. Although we built our presence with the help
change its position?
of Grupo Picacho, we established BAIC de México as an
A: Cars were previously limited to an autonomy of only
independent company owned by BAIC Motor Corporation
200-250km and battery charging times that took eight
in Beijing. We are trying to manage the entire value chain
hours at home or 40 minutes at a quick-charge station.
by ourselves, understanding both the market and the
In 2H17, BAIC contacted several distribution companies in
Mexico to provide a better alternative that addresses these
have developed mature policies or a strong automotive
issues based on battery replacement services. Clients will
industry. Finally, we look for readily available labor that is
drive to swapping stations and change their dry batteries
amiable toward our operations. We cannot make a decision
for charged substitutes in under three minutes. Under this
based on only one factor, we must analyze the state’s whole
scheme, clients will not need to buy their batteries but
offering. Today, we must even consider the advantages of
lease them and only go to stations to swap them when
operating in or near a free-trade zone. The government has
depleted. This will not only prove an advantage in terms of
highlighted two initiatives, one in Veracruz and the other
charging times but also as a way to reduce electric vehicle
in Oaxaca, so we are considering them in our decision-
costs. Batteries are among the highest costs in electric car
making process.
production, which means that by leasing them they will become more affordable. Q: How have BAIC’s growth projections been affected by the slight decrease in auto sales that Mexico suffered in 2017? A: Each company’s strategy must adapt to the market but BAIC does not see an overly negative impact considering the sales drop only amounted to 5 percent. The Mexican economy can be trusted because it has matured. Most
BAIC is the first Chinese light-vehicle manufacturer to venture into Mexico after FAW
of the country’s income came from oil revenue five to 10 years ago, but today more money comes from
Q: Is BAIC looking to build this project on its own or are
activities such as automotive manufacturing and tourism.
you looking for a partnership?
Furthermore, we think the cancellation of NAFTA or a
A: Partnering is an intelligent way for companies to
modification of its basic rules are unlikely to have a
enter markets, so we work with local companies, share
particularly negative impact on Mexico. Most countries
business and get feedback from local players. In Mexico,
will work together to make the global economy stronger
we are not looking to have a 100-percent BAIC-owned
and regardless of the recent protectionist views in the
facility; we are interested in having local partners. BAIC
US, China will not shy away from its preference for an
collaborates with governments and companies wherever
open economy.
it is present. For instance, BAIC is an exclusive partner of Daimler in China. Daimler has been present there for
Q: How have your manufacturing operations in
over 30 years and continues to work with BAIC as we
Veracruz advanced?
help them manage their business in the Chinese market.
A: Last year, we brought the components to build around 1,500 cars and BAIC started assembly operations in June
Q: How ready is the Mexican market to overcome the
2017 after training its employees. We assembled 500 cars
stigma regarding Chinese vehicles?
in 2017 and our plan for 2018 is to finish another 1,000 and
A: We are the first Chinese automaker to come to Mexico
bring more vehicles ready for assembly. BAIC’s partner,
in 10 years after FAW’s failed attempt to enter the market.
AT Motors, is purchasing new components and equipment
BAIC is now an example of the quality of Chinese vehicles.
for its production line, leading to increased efficiency and
The fact that our vehicles are now part of rental car
productivity since May 2018.
operator Europcar’s fleet is evidence of our quality and competitive price standards. Working in a fleet means
Meanwhile, we are looking for a new location to build
meeting quality and price standards or rental companies
a second production operation in Mexico. By now, the
will not adopt these vehicles. BAIC started selling cars
whole country is aware of our intention and several state
in Mexico in June 2016 and 22 dealerships across the
governments have contacted us to discuss the advantages
country have opened since then. JAC is already in Mexico
they can offer. By the end of 2018, we expect to have made
and other Chinese companies are looking for partners
a decision on where our new plant will be located.
to help them enter the country. I think up to two new Chinese automotive companies will enter Mexico by 2H18.
Q: What does BAIC prioritize when looking for a place to set up shop? A: Logistics costs are crucial for us, as well as port
BAIC is a Chinese OEM that started operating in Mexico in 2016.
accessibility to either Manzanillo, Lazaro Cardenas or
The company assembles two models at its Puente Nacional
Veracruz. The investment environment is also significant
plant in Veracruz and plans to open a new facility in Mexico.
for us; BAIC looks for regions where local governments
BAIC specializes in the commercial and off-road segments
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| VIEW FROM THE TOP
CHINESE ORIGIN, MEXICAN DESIGN, ENGINEERING, ASSEMBLY ELÍAS MASSRI Director General of Giant Motors Latinoamérica
176
Q: What prompted Giant Motors to partner with JAC and
On the other hand, assembly and component integration
introduce a new Chinese brand to the Mexican passenger
are labor-intensive activities that require product
vehicle market?
development processes and tropicalization of products
A: We understood there was demand for SUVs and decided
in their target markets. Giant Motors adds value in these
to target young people and new families with vehicles
areas, which is why we invested in the renovation of
that offered high connectivity. Giant Motor’s previous
our facility in Ciudad Sahagun to assemble passenger
investments in Mexico and its ability to adapt vehicles to
vehicles.
different markets, coupled with JAC’s interest in building products for the Mexican market and making a long-term
Q: What is Giant Motors’ strategy to grow the participation
investment in the country, prompted us to choose JAC as
of Mexican companies in its supply chain?
our partner brand to attack the passenger-vehicle segment.
A: We have an R&D center solely focused on product
Today, all vehicles leave Giant Motors’ facility in Ciudad
tropicalization and development of local suppliers. We
Sahagun, Hidalgo, with a Mexican Vehicle Identification
have been working for a decade with Mexican suppliers
Number (VIN), the “Made in Mexico” seal and the necessary
and distributors, as well as with Chinese companies,
local content to compete in the Mexican market.
which has enabled us to accelerate the integration of local suppliers. Giant Motors has gone the distance to develop
Q: What challenges has Giant Motors faced when
local suppliers’ capabilities and to help them participate in
introducing JAC vehicles to the Mexican market?
our manufacturing chain. Entering the passenger-vehicle
A: We are focused on developing products specifically
market has brought new opportunities for our suppliers
designed for the Mexican market rather than just
and our already developed truck assembly operations have
importing vehicles from abroad and pushing consumers
made this integration much faster.
to adopt them. This entails significant challenges for Giant Motors and JAC in terms of investment and market
Q: What advantages has Giant Motors found in the state of
research. It took us around two years to introduce the
Hidalgo compared to other automotive-intensive regions
JAC brand to Mexico because the goal was to work with
in Mexico?
the best distributors in the country and to develop the
A: We established in Hidalgo over a decade ago because
infrastructure necessary to compete with the best brands
the state had developed a strong manufacturing industry
already present in the market. Our competitors are not
oriented to heavy vehicles and had a population with a
other Chinese brands in Mexico such as BAIC but all light-
vocation for truck production that reduces training costs.
vehicle brands in the market.
Additionally, Ciudad Sahagun has good railroad connectivity with the rest of the country, as well as a privileged
Q: How do Giant Motors and its Chinese partners
geographical position that puts us at roughly the same
complement each other’s operations?
distance between the Pacific and the Atlantic. The Ciudad
A: There are five general steps in an automotive
Sahagun city government is also engaged in attracting and
manufacturing and assembly plant: metal pressing,
retaining investment. Local academic institutions and the
component welding, painting, assembly and component
public and private sectors are well-aligned to make Hidalgo
integration. On the one hand, metal pressing, component
an attractive destination for vehicle production.
welding and painting are highly-automated processes that require little labor but need high production volumes to
Q: How do you think Mexican consumers and vehicle
be profitable. Our suppliers and partners in China have
distributors will react to JAC vehicles?
experience in these areas as China is the largest automotive
A: We expect to reach our sales target of 10,000 JAC
market in the world.
vehicles ahead of time because sales have exceeded our
initial expectations. As of 1H18, 17 JAC dealerships are
and diesel fleets with eight and four-cylinder vehicles
operating and by 4Q18 we expect to have 30 dealerships
to smaller options that cater exactly to their needs.
up and running. All 17 distributors involved in JAC vehicle
Furthermore, these vehicles have the warranty and service
sales have done their part in developing a strong dealership
support that FAW distributors deliver. Giant Motors has
network in the country.
also started manufacturing buses. We construct most of the chassis and we are allied with Mexican body
Q: What milestones has Giant Motors reached in its project
manufacturers to deliver vehicles adequate to the needs
to develop electric vehicles for the Mexican market?
of Mexican customers.
A: The first prototypes are finished. They deliver the necessary autonomy and have the specific battery,
Q: How has the Mexican commercial-vehicle segment
construction, dealership support and security standards
reacted to FAW vehicles?
that drivers require. The acceptance of this vehicle among
A: FAW commercial vehicles are leaders in the light-cargo
taxi drivers will depend on our ability to deliver a monthly
segment. Our main niches are gasoline vehicles with a
cost similar to what they currently pay, plus additional
capacity of up to 1.3 tons and diesel trucks of between
savings in fuel costs.
3 and 7 tons. Among our clients are SMEs and mobile billboard companies. The next step for Giant Motors is
Giant Motors has the vision of offering users an alternative
entering 2ton niche by introducing vehicles with smaller
to fuel vehicles in the commercial passenger and cargo
engines that deliver 50-percent better fuel-efficiency than
transportation segments that substitute the country’s aging
the market average.
vehicle park. The idea is that people can make a living off these vehicles but the government needs to truly commit to
Q: How ready is the Mexican market to ditch its stigma
the introduction of electric technologies for these products
regarding Chinese vehicles?
to succeed. A national plan with clear objectives toward
A: Consumers need to ask themselves whether a vehicle
green vehicles is critical for the public to adopt these units.
made in China is necessarily low-quality. The best way to
This entails charging stations, easier access to subsidies
ditch this stigma is to drive these cars and to consider
for electric-vehicle acquisition and lower electricity costs,
that renowned dealership groups, financing institutions
among other advantages.
and insurance companies would not risk their image and prestige by selling vehicles without a solid warranty.
Q: What is JAC’s innovation strategy regarding
There is no place for half-good or half-bad vehicles in the
green vehicles?
automotive industry. The level of sophistication and quality
A: JAC recently signed an association with Volkswagen
enforcement common to the global automotive industry
in China to create a feasible electric vehicle that can
means OEMs either comply with the minimum quality
substitute a gasoline car. Most brands in Mexico have
standards and are present in the market or they do not.
an electrification strategy in place but the growth of
Regardless of their origin, brands that arrive to Mexico
the Mexican green vehicle park will depend on the
have all the technological, endurance and quality needed
competitiveness and affordability of these vehicles. If the
to compete in the global market.
focus is only on the premium sector, the participation of green vehicles in Mexico’s vehicle park will be minimal.
JAC is a Chinese brand but all the vehicles that Giant
Electric vehicles built by Tesla and German OEMs that are
Motors produces for the Mexican market are made in
sold in Mexico tend to be recreational units for drivers who
Mexico, designed for the Mexican market by Mexican
also own gasoline-powered cars.
people and using Mexican components. All our JAC vehicles are designed to support a five-year bumper-to-bumper
Q: How can Giant Motors’ FAW commercial vehicles add
warranty, so all components must meet this standard. In
value to your clients’ operations in the cargo segment?
terms of safety, all JAC vehicles sold in Mexico have a five-
A: Our goal is to produce and market vehicles with the
star NCAP certification. Additionally, we manufacture and
lowest fuel consumption, depending on the amount of
have spare parts available in Mexico so no car has to stay
cargo they carry. Giant Motors also places a high priority
in the shop for a month because the component needed
on safety and a long vehicle life cycle. Commercial vehicles
is not there.
are rational purchases, so we need to meet expectations on vehicle safety, cargo capacity, durability, torque and fuel consumption to add value to clients’ operations.
Giant Motors is a Mexican automotive assembly company focused on production of commercial and passenger vehicles for
Giant Motors has developed pure-leasing and financing
the Mexican market. The company partnered with JAC Motors to
schemes that allow companies to move from gasoline
assemble and market passenger vehicles in Mexico in 2017
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| INSIGHT
WORKING SWEDISH, GROWING MEXICAN TORBEN ECKARDT Former Managing Director of Volvo Car México
180
Adapting products and services to the Mexican market can
customers a homier experience by using imported furniture
be a difficult challenge for foreign automotive companies
from Scandinavia and covering the dealerships’ glass
looking to increase their market share. Despite the hurdles,
façade to invite the clients in and see our vision of luxury
the outcome warrants the effort, according to Torben Eckardt,
for themselves,” he points out. Only in March 2018, Volvo
Former Managing Director of Volvo Car México.
Car México opened five new dealerships simultaneously in Guadalajara, Puebla, Monterrey, and two in Mexico City: on
Sweden-based auto maker Volvo Car has gone down that
Masaryk Avenue and in the Santa Fe neighborhood. The Santa
road and after a difficult 2017 the brand is starting to harvest
Fe location combines the Volvo showroom with its corporate
the results. However, Eckardt says the company must still
offices and training centers. According to Eckardt, keeping a
overcome several challenges to implement the Volvo culture
dealership close to Volvo’s offices enables the company to
in Mexico and maintain the 18 percent growth rate it posted
speed up processes. “This is a great form of integration as
in 1Q18. “Our internal organization is changing, as well as the
we can now go downstairs to learn the perspective of our
way we communicate and do marketing,” says Eckardt. “We
salespeople,” he says.
need to work with the best partners, strengthen the brand’s image and reorganize ourselves internally to fit Volvo’s global
As the final pillar in its renovation strategy, Volvo is also
corporate culture.”
changing the way the company communicates its brand and how it markets its vehicles. Eckardt points to the launch of
Along with opening new offices in Santa Fe, part of Volvo’s
the XC40 as a turning point in the company’s history. “It was
changes to its team involved bringing in fresh blood with new
the first time for Volvo Car and for Mexico that a vehicle was
ideas, perceptions, knowledge and networks, says Eckardt.
launched simultaneously in all showrooms in the country,”
He points out that collaborators who had been with the
he says. “The XC40 launch was both a turnaround for us as
company for some time had the most difficulty dealing with
a brand and something new in marketing,” he says.Although
the company’s changes. Those who succeeded are valued.
these corporate changes are proving beneficial for the
“The people who stayed at Volvo Car México carry the brand's
brand’s position in Mexico, their implementation has caused
heritage, experience and knowledge,” he adds. Volvo’s goal
Volvo Car México’s growth to take slightly longer. Eckardt
is to be an organization wherein various viewpoints coexist
says the company’s sales were on the low side throughout
rather than clash, says Eckardt. “This involves both modern
2017 because the company canceled its largest dealerships
leadership and modern employees,” he says. “Millennials
in Mexico City and Puebla. “These dealerships accounted for
cannot demand that leaders be modern and proactive if
23 percent of our sales,” he points out. “We expected to find
they are not modern and proactive themselves.” Change
a dealer to recover in the second half of the year but it took
also reaches beyond Volvo’s walls. Eckardt says dealers
us longer to find the right partner.”
and distributors must also be open to the changes that the company is implementing in the country. “Partners interested
The company established a relationship with Grupo Picacho
in making processes better, faster or stronger are attractive to
for its dealership on Masaryk and Volvo’s growth rate hit 58
Volvo,” he says. Differences in work cultures between Sweden
percent in March 2018 and 18 percent for the entire first quarter
and Mexico have been difficult and Volvo has worked to
of the year, compared to 1Q17. “This 18 percent growth in 1Q18
overcome this challenge.
is close to the initial forecast we had of 15 percent growth for FY17,” Eckardt adds. “We are three to four months late in our
Part of Volvo’s strategy is to create a different customer
projection but we hope to end 2018 with growth of at least
experience where dealerships, rather than being mere
20 percent.” This task will now fall onto Raymundo Garza,
parking lots surrounded by glass, are spaces that recreate
who has replaced Eckardt as the new Managing Director of
the atmosphere of a Swedish living-room. “We offer
the brand in Mexico.
VIEW FROM THE TOP |
REMOVE THE MIDDLEMAN, GROW SALES MARIO OLEA Director of Bentley México
Q: How has Bentley advanced in its establishment as an
These, however, were the prices we had under the previous
independent brand in Mexico?
scheme and they are valid until 2018.
A: Bentley México is now owned by Grupo Surman, after it acquired the rights to become a direct importer for
Q: How is Bentley innovating in terms of motorization in
the brand. We still have a relationship with Volkswagen
its vehicles?
Group in Mexico but they mostly help us with our logistics
A: We will start receiving 2019 models in October 2018 and
operations, homologations and other legal issues. Bentley
these vehicles will arrive with the new motorization scheme
globally is still part of the Volkswagen Group but in Mexico
the brand will implement. Bentayga, for example, will feature
Volkswagen has given up its importer rights and is now just
a new V8 configuration that, thanks to cost efficiencies
supporting us with certain services.
and our new price structure, will lead to a starting price of approximately US$250,000. The vehicle will have a more
Grupo Surman is a concessionaire for all of Volkswagen
sportive frame with less weight thus maintaining a similar
Group’s brands in the country and has participated as
performance of 550hp from the original 600hp. By mid-
concessionaire for Bentley for the 12 years the brand has
2019, Bentley is also planning to introduce a hybrid engine
been in Mexico. Our relationship has now evolved to a closer
configuration with an electric motor coupled to a V6 engine
integration because our concession no longer comes from
for Bentayga.
the Volkswagen Group in Mexico but from Bentley in the UK. Grupo Surman now has the entire responsibility over
Q: What is the brand’s position regarding electrification?
the Bentley brand in Mexico. The priority at the moment is to
A: Bentley is following the industry’s trend and will make this
strengthen our operations now that we are no longer under
a priority for the brand as part of the Volkswagen Group’s
the wing of the Volkswagen Group. We already signed an
commitment to sustainability. Having said that, we will not
agreement for a new showroom in Monterrey and our plan
ditch our signature W12 engines and they will still be available
is to open another one in Guadalajara. Moreover, we have a
for those clients that prefer an extra edge in their vehicles. This
project of itinerary exhibitions in different cities throughout
engine configuration is particularly attractive for armored cars,
the country such as Merida and Cancun that will start in 2019.
although V8 models will also deliver a powerful performance.
Q: How did this process impact your results in 2017?
Q: How has the introduction of Bentayga disrupted your
A: This transformation entailed an improvement in our
sales results?
distribution model and in our prices. We started negotiating
A: Our all-time best-seller in Mexico has traditionally been
directly with Bentley in Crewe, England, which led to
the Flying Spur, a four-door model with a W12 engine based
reductions of 10 to 15 percent in the prices we were offering at
on the Continental platform that later evolved to have its
the beginning of 2017. We also started managing our aftersales
own. However, after the introduction of Bentayga, this
service directly, reducing delivery times for spare parts.
model rose to 50 percent of our sales in the country. We
Additionally, we renovated our lineup. By the end of 2016,
expect good results for 2018 and we are forecasting sales
we presented Betayga, Bentley’s SUV with a W12 engine that
of 22 to 25 units by the end of the year, which will represent
delivers 600hp, torque of 900Nm and acceleration from 0 to
growth of almost 50 percent compared to 2017.
100km/h in 4.1s. This model complemented our four existing families that included Mulsanne, our top-notch model with a starting price of US$450,000; Continental, priced between
Bentley Motors is a luxury OEM based in the UK. The company
US$330,00 and US$350,000 and Flying Spur that has the
is now part of the Volskwagen Group and managed in Mexico
same price range as Continental. Bentayga now becomes our
by distribution group Grupo Surman, which represents all of
fourth model and participates in the US$350,000 price range.
Volkswagen Group’s brands in Mexico except for Lamborghini
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| INSIGHT
NEW BET, NEW SALES
“
Everything shows that Urus will become a flagship model for Lamborghini, more than doubling our sales results” Martin Josephi, Director General of Lamborghini, Aston Martin, Caterham & Morgan Mexico
the re-inauguration of Lamborghini’s dealership in Mexico City. “Globally, all our dealerships are going through a renovation process to fit our new corporate image,” he says. Although Josephi was optimistic about this model, Urus surpassed all expectations. “Everything shows that Urus will become a flagship model for Lamborghini, more than doubling our sales results,” he says. The company expects 15 units to come to the country between August and December. By 2019, that number should escalate since the brand will receive orders throughout the year, leading to sales of between 25 and 30 Urus units by the end of the
182
Globally, client preferences are changing and SUVs have
year. Overall, Lamborghini will maintain its air of exclusivity.
become the bread and butter of every major automotive
In 2017, the automaker manufactured 3,900 vehicles, up
market. The exotic, super-sports car market has not been
from its original goal of 3,500 due to increased global
immune to this trend and several brands have already
demand. The idea is for Urus to duplicate the company’s
released their bet on the SUV market to reach new clients.
total manufacturing volume but not produce as much as the market demands. “We want to maintain our image as a
“Families cannot fit in an Aventador or Huracán but that all
coveted brand,” says Josephi. “Although it is okay to have
changes with an SUV,” says Martin Josephi, Director General
some units available for on-the-spot sales, having too many
of Lamborghini, Aston Martin, Caterham & Morgan Mexico.
does not generate a sense of exclusiveness,” he says.
“Lamborghini is a truly successful and aspirational brand but some people would like to enjoy their passion with their
Urus will represent a further milestone in the brand’s
whole family, rather than with just one person at a time.”
history. Lamborghini does not believe in turbocharged engines, having oriented its entire production toward
Given the huge technological improvements in recent years,
naturally aspirated engines, explains Josephi. Urus does
the downside of SUVs’ size and weight can be offset with
feature a turbocharged engine to support its off-road
extra power, technology and enhanced braking capabilities,
capabilities given the high level of torque needed early in the
giving vehicles not only comfort and daily usability but
acceleration process. But Josephi does not think traditional
almost matching performance with sports cars. The brand
models will go in that direction. Instead, they will feature a
acknowledged this and in December 2017, it unveiled the final
hybrid configuration. Even if there is still no date, everything
design and price of its Urus SUV to compete in this previously
points to Lamborghini releasing a hybrid version of Urus
uncharted market. Urus arrived to Mexico at the end of August
in the future, according to Josephi. “Companies normally
and so far, the production destined for the country in 2018 has
expect the hype in a certain model to recede after the launch
already been sold. “Any new clients will receive their vehicles
of a new version but that seems unlikely to happen anytime
by March or April 2019,” says Josephi. The car will be officially
soon, which means that the introduction of a hybrid version
presented in Mexico in September 2018, which will also mark
could be delayed,” he says.
Lamborghini Urus
VIEW FROM THE TOP |
SUSTAINED GROWTH DESPITE A DECELERATING MARKET MARTIN JOSEPHI Director General of Lamborghini, Aston Martin, Caterham & Morgan Mexico
Q: How have your results evolved considering the overall
the brand releases its DBX SUV in 2019 or 2020, results will
growth of the luxury market?
again be similar between Lamborghini and Aston Martin.
A: The exotic super-sports car (ESSC) market has enjoyed continuous growth for the past five years. Between 2012 and
Regarding our Caterham and Morgan brands, they are part
2013, this segment was controlled by Lamborghini, Ferrari,
of an even more exclusive niche for clients that are looking
Bentley, Porsche’s high-end line and Maserati. Since then, new
for something very classic. Although models have evolved
brands have entered, including Aston Martin, McLaren, Rolls-
in terms of under-the-hood technology, they have remained
Royce, Lotus and other smaller brands such as Caterham
true to their origins in design. These brands have much
and Morgan. Practically all brands are now competing in the
more reduced sales than Lamborghini or Aston Martin but
ESSC Mexican market but still, we are selling more than in the
even so, both Caterham’s and Morgan’s offices have been
early days. We do not know how long this trend will last but
surprised to see such acceptance in the Mexican market.
in the case of Lamborghini and Aston Martin, we have our entire stock sold through December 2018 and we will have
Q: What are your priorities for Aston Martin in 2018 and
considerable growth compared to our sales results from 2017.
what new models are you bringing to the market? A: Currently, our volumes depend mostly on the DB11. This
Q: What reasons are behind the growth in the overall
model was originally launched with a V12 engine and it then
luxury segment?
moved to a V8 configuration. Now, we are unveiling the DB11
A: Economically, Mexico is going through a favorable period.
AMR version that goes back to the original V12 engine but
There are still problems but the country has improved
adds 300hp of power and a convertible version as well. At
greatly in terms of infrastructure, not only in Mexico City
the same time, we are launching the new Vantage, which
but in other states. Security remains a concern but that has
will be our most important release in 2018. This model
been compensated by the support of a growing upper class.
arrived in August 2018 and we already have several presold
Having said that, there are still areas of improvement that
units. Vantage will become our entry model, allowing us to
if addressed would help the ESSC market grow threefold.
compete with brands such as Porsche and McLaren.
Stability has been a key factor in helping clients gain more confidence, particularly in the luxury segment. It is true that
By the end of the year we will receive the first units of the
worries regarding the elections and Mexico’s relationship
DBS Superleggera, which was just unveiled in June 2018
with the US affected the peso but even then, the country has
and substitutes our previous Vanquish family. This model
managed to stay within certain levels of stability.
will be our top-of-the-line unit and a new flagship vehicle for Aston Martin. The car has a carbon fiber body and an
Q: How does sales performance compare in each of
engine that delivers 715hp and torque of over 900Nm. With
your brands?
the introduction of DBS Superleggera, the brand marks a
A: Even though both Lamborghini and Aston Martin participate
specific differentiation between families. This vehicle is
in the same market segment, they are completely different
Aston Martin’s most radical offering, DB11 is the core of
brands. Lamborghini is the exotic and performance-driven
the brand and a more refined alternative, while Vantage is
end of the market, while Aston Martin is more oriented to
firmly positioned as the sports car of the brand.
style and luxury. Only 30 percent of our clients go for both. In terms of sales, we had very similar results until 2017. However, with the introduction of Urus, we expect to see a much more
Lamborghini, Aston Martin, Caterham and Morgan are
defined difference after a probable growth of 100 percent in
distributed in Mexico through DB Imports, managed by
Lamborghini’s sales. We forecast significant growth for Aston
Martin Josephi. The company has three dealerships in
Martin as well, but more in the 30 percent range. Maybe when
Mexico City
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| TECHNOLOGY SPOTLIGHT
OSRAM XLS, REVOLUTION THROUGH STANDARDIZATION Over the past few years, LED technology has brought many benefits in terms of design and has led to greater energy efficiency. However, many different vehicle-oriented solutions have been created. To reduce this complexity, OSRAM has developed an innovative standardized LED light source for signal light applications. With the XLS product family, OSRAM is launching a signal light portfolio that offers all the innovative benefits of LED technology while maintaining the proven benefits of traditional lamps, such as standardization and exchangeability. The UN/ECE R128 standardized lamps will be available in four types for different signal applications in yellow for the LY5, white for the LW5 and L1 and red for the LR5. The yellow LY5 lamp with 280 lumen and a life of up to 4,000 hours is used for turn indicators. LW5 is a white signal lamp for reversing and DLR applications with 350 lumen and a life of up to 5,000 hours. The two other members of the XLS product family currently in planning are a red LR5 brake, rear and fog light that provides up to 4,000 hours of light with a luminous flux of 120 lumen and a white L1 high-precision fog light with up to 350 lumen and a life of up to 5,000 hours. With protection against electrostatic discharge, polarity reversal and over-voltages, OSRAM's XLS products comply with all standard requirements for modern vehicle electronics. The company also uses chip-on-board technology for its XLS light sources. This enables the LED chips to be spaced very close to one another with common optics.
OSRAM's XLS family offers standardization for reduced costs The XLS product family delivers a wide range of benefits for consumers, headlight manufacturers and automakers. A standardized platform for LED signal lamps reduces the number of individual solutions for vehicle models. Meanwhile, integrating the heat sink and electronics in the light source eliminates design costs and approval for each individual solution. Reusing design modules and similar platforms also cuts down time, effort and costs of development. For workshops and car owners, a standardized solution means light sources can be directly replaced when damaged, which leads to lower repair costs and greater road safety.
185
| VIEW FROM THE TOP
MARKET EVOLUTION BRINGS NEW OPPORTUNITIES ENRIQUE ENRICH Managing Director of Scania Mexico
186
Q: What challenges does Scania face in boosting the presence
are willing to accept a higher initial cost if it comes with
of its cab-over trucks in the Mexican heavy-vehicle park?
greater benefits such as fuel efficiency and aftersales
A: Clients that adopt our cab-over vehicles tend to have
service. Scania also sells some of the most expensive trucks
US-style trailers in their fleet because it is hard to come
in Mexico. European brands only hold about 3 percent of
across longer European-style units. This forces companies
that segment but I expect this share will increase thanks
to couple European-style cab-over trucks with US-style
to NOM-012 and the rising price of diesel. This is a trend
trailers, which leaves a space between the back of the
we have seen in other countries. Markets where US and
driver’s cabin and the front of the trailer. When the truck is
European alternatives competed tend to adopt more
moving, this space causes a negative aerodynamic effect
European technology over time.
that makes fuel efficiency only 6 percent greater when it could be up to 15 percent greater.
Q: How has Scania evolved regarding its aftersales operations and what advantages does this offer
Q: How has Mexico’s demand for Scania’s alternate
to clients?
motorization configurations evolved?
A: Scania has opened four new maintenance shops in 2018
A: Most public-transportation systems in Mexico use diesel-
in Mexico and we want to open two more in Chihuahua
powered, 7m units but as cities look for more efficient vehicles,
and Tuxtla. These shops can cater to vehicles circulating
Scania’s CNG-powered BRTs have become a good alternative.
in the region as well as the local Scania fleets. We open
We are building and about to deliver 12 CNG articulated units
seven shops per year on average, with the majority
and 25 CNG 12m buses for the city of Puebla. Yet, the Mexican
being located at client yards. When a client purchases a
market has difficulties adopting this type of truck. Compared
significant number of Scania vehicles, we take our service
to California where around 70 percent of all new inner-city and
operations to their facilities.
interurban buses sold in 2017 were CNG-powered, Mexico’s CNG vehicle sales only amount to 2 percent of total bus sales.
Scania has marketed more than 4,000 maintenance
The market would adopt these solutions more easily if there
policies for its buses. About 68 percent of the Scania fleet
were a larger natural-gas station network.
in circulation has its maintenance directly with the OEM while most heavy vehicle brands only have a 6-percent
Q: How are Scania’s body manufacturing partners evolving
rate on average. When clients hire their maintenance from
to cater to local bus demand?
us, they can be confident their units will be in good hands.
A: Our main body manufacturing partners are growing their capabilities. We work with several companies present in
Q: How has global demand for increasingly fuel-efficient
Mexico including Irizar, Marcopolo, Beccar, Ayco, Ayats and
heavy vehicles impacted Scania’s assembly operations?
Busscar. When building a bus, Scania works with the body
A: In the early 2000s, Europe accounted for 80 percent
manufacturer that clients choose. We build and deliver the
of Scania’s sales and Latin America accounted for only
chassis at these companies’ assembly line so they finish it
20 percent. This has changed and in 2018 we saw greater
according to the client’s specifications.
demand for our vehicles in Asia than in Latin America as the company enters new regions. China has become one
Q: What is Scania’s strategy for top-of-the-line heavy-
of our most important markets.
vehicles equipped with advanced safety and comfort technology in Mexico’s price-sensitive market?
Scania reached a global backlog of around 100,000
A: We offer some of the most expensive products in
trucks in 2018, which is a record for the company. We
Mexico’s heavy-vehicle sector. Scania sells the costliest
are increasing our sales as the global market develops
and best-selling vehicle in the interurban segment. Clients
a taste for our New Generation Scania vehicles. Being
Next Generation Scania
187
the most fuel-efficient models in Europe, demand for
Q: How do you expect new emissions regulations to impact
these vehicles has increased. However, this has also put
the Mexican heavy-vehicle market?
pressure on suppliers to deliver components faster as
A: The adoption of European emissions norms in Mexico
delivery times have lengthened due to the saturation of
in 2014 opened the door for European OEMs to sell their
production lines. In Mexico, we have a record-breaking
vehicles in Mexico. Before this, only US trucks that met US EPA
backlog of more than 800 vehicles. Though delivery
emissions standards could be purchased in the country. There
times have extended, clients continue to order Scania
are some differences between EPA and Euro standards in
trucks as they recognize their advantages.
terms of emissions of particulate matter and gases but these standards generally work as a barrier against foreign vehicles.
Q: What challenges are electric buses facing to grow their presence in the market?
Generally, European trucks have greater fuel efficiency than
A: While Scania and Volvo already offer all-electric
their US counterparts. On average, Scania trucks have 6 to
buses in Sweden, the total electric fleet of both brands
15-percent greater fuel efficiency than the brands of US and
is no more than 30 units. The Swedish market prefers
other European units in the market because they need fewer
gas-powered buses because electric versions are too
RPMs to generate similar torque. Since fuel is expensive in
expensive while gas-powered units offer both price
Mexico, fuel efficiency makes a difference for clients looking
and environmental advantages. In terms of initial and
for new trucks.
operative costs, electric buses are still the most expensive option by far. Scania has electric, hybrid, ethanol, CNG,
Q: What are the advantages of being a Swedish company
diesel and hydrogen fuel-cell motorization technologies.
in Mexico?
We expect hydrogen fuel cells to become the motorization
A: Compared to German or Japanese companies, Swedish
technology of the future.
companies are less hierarchical. Scania has a more inclusive management form where hierarchies exist on paper but
Q: What advantages can the implementation of
interactions can happen directly. All collaborators at Scania
new norms such as NOM-044 deliver in terms of
must spend at least one day a year helping our fellow
vehicle safety?
mechanics servicing Scania vehicles at the shop. This
A: City governments around the world have moved toward
gives us the opportunity to generate knowledge about
banning conventional cab configurations where the
our product. Some of us are mechanics while others are
truck’s engine and hood are placed in front of the driver’s
managers, engineers or analysts but at the end of the day
cabin because of the poor visibility and maneuverability
we are a service-oriented company that builds and services
they offer. In Mexico, it is sad to see so many long-nosed
trucks and buses.
trucks used within cities for waste collection and similar activities. These units do not meet visibility regulations of virtually any country as children, animals and shorter
Scania is a Swedish heavy-vehicle OEM part of the Volkswagen
people are harder to see. Blind spots and other safety
Group. In Mexico, the company assembles bus chassis and cab-
concerns are generally not discussed in Mexico and long-
over trucks at its plant in Queretaro and has a network of 61
nosed trucks are still out there.
aftersales points
| VIEW FROM THE TOP
NEWCOMER MAKES A GOOD IMPRESSION GERARDO MÚGICA Partner México of Alexander Dennis
188
Q: What challenges did Alexander Dennis face as a
North America, best suited to individual customer and/
newcomer to the Mexican heavy-vehicle sector?
or market requirements. Therefore, our exposure to risk
A: Our project with Line 7 of Metrobús helped us start
is minimum. Although we are a UK company, we have
our operations in Mexico with a bang. The challenge to
developed a strong local team in Mexico, supported by
grow in the market is yet to come but this project has
our colleagues in UK.
helped us build a strong and visible image from the very beginning. Thanks to this, we are already well-known in
Overall, we had good support from the British Foreign
the bus sector and we believe it was a good choice to
Service Office. Our Ambassador in Mexico, Duncan Taylor,
start with import operations. It would have been very
and his team were of great help while we entered the
risky to bring an assembly line in the hopes this venture
country and we also had the advantage of bringing a quality
would work. However, we now can start thinking about
product that reflected the image and standards of the UK.
taking the next step and developing a manufacturing
Double-decker buses are an icon in the UK and it was a
presence in Mexico. We still want to develop import
coincidental added value that Metrobús chose a red image
projects and especially for small volumes this is our best
some years back because it was sort of a nod to the iconic
and most profitable option. We want to close new deals
London buses. Our buses are now part of the personality
in other parts of the country and eventually grow into
of Reforma Avenue, hopefully for a long time.
new operations as we introduce other products or our clients demand more customization.
Q: How important is Mexico for Alexander Dennis’ global operations?
We did, however, face a political challenge in our venture
A: We have operations in various cities in the UK, Hong
with Metrobús. At the point when Mancera was planning
Kong, Singapore, Malaysia, New Zealand, Europe, the US
to run as a presidential candidate, he could use Line 7 as a
and Canada. Mexico is our third venture in the Americas
success in its administration. However, his opponents could
and we expect to have many synergies with our partners
also use that same project to discredit him. Bus projects are
in North America. Although we are growing our global
commonly used as political tools because they are a good
presence, we still do not have the same footprint as other
example of things that can be somehow easily done and
OEMs, which means that our venture in Mexico is extremely
inaugurated by the administration.
significant for the company. The country is our first contact with Latin America and it could potentially be an opening
Q: What impact did being a UK company have on Alexander
to service other countries in this market as well.
Dennis’ entrance to the Mexican market? A: We started this project in the middle of the Brexit
Q: What conditions should be met for Alexander Dennis to
negotiations, which has created uncertainty for all
bring manufacturing operations to Mexico?
organizations. However, Alexander Dennis has a
A: Cities keep growing and we have no doubt that local
diversified global manufacturing footprint and sourcing
demand will suggest at some point that we have to explore
strategy which allows us to source materials and build
alternatives. We do not want to participate in this market
vehicles in various locations across Asia Pacific and
with a commodity product; we want to offer an added value to the industry and we think there is potential for other competitors to also raise their standards in the products
Alexander Dennis is a British bus manufacturer with branches
offered in this market. Less than 1 percent of the buses in
in the UK, US, Canada, Europe, Hong Kong, Singapore, Malaysia,
Mexico City are low-entry units with good technology, while
New Zealand and most recently Mexico. The company is currently
the majority are primitive, high-entry units that discriminate
the world’s leading manufacturer of double-decker buses
against part of the population.
VIEW FROM THE TOP |
SUPPLIER LOCALIZATION KEY TO MINIMIZING UNCERTAINTY MOSHE WINER Commercial Director of Volvo Group MĂŠxico
Q: How successful has Volvo been regarding its
components in small volumes at more competitive rates
manufacturing operations?
than international companies. That has been the main
A: We are now manufacturing what we sold by the end of
challenge in building a strong supplier network in Mexico.
2017 and we are pleased to have almost all our production
189
slots taken. 2018 will be a good year in terms of production;
Q: What benefits has creating a separate chassis division
we closed several deals from the beginning of the year
brought to Volvo?
through May. We have some free production slots but we
A: Creating a separate chassis division was a complete
intend to use them for potential sales during the year. So far,
success for the company because it allowed us to compete
we have seen good results for the brand in Mexico.
in a segment where we were previously not present. Our complete buses were well-positioned in the top-tier
Q: How is the company advancing in terms of sales
segment of the industry but moving down to a more
considering the difficult political and economic conditions
volume market, our units were too expensive. Now that
that have unfolded?
we sell our chassis with bodies from other manufacturers,
A: There was much uncertainty during the first half of
we have become much more competitive, growing our
the year because of the federal elections in July and we
customer base without neglecting our original clients.
expect many changes as we move forward. Globalization
Thanks to our chassis business we are growing our market
is key in our industry and we do not think focusing all our
share. We ended 2017 with a 31 percent share and our goal
resources on developing the domestic market is a good
for 2018 is to reach the 35 percent mark. We are already
strategy moving forward. However, the true plans of the
working with Irizar and Beccar, which represent the bulk
new administration are still unknown, which slows our
of our business with body manufacturers, and we are also
clients’ decision-making process as a result.
partnered with Marcopolo.
We think 2019 will be a difficult year, although not as
Q: How is Volvo’s electromobility strategy going to impact
catastrophic as many believe. We expect the peso to
your sales and growth projections in Mexico?
continue depreciating and foreign investment to slow.
A: Mexico has enormous potential to take the next step
Having said that, Mexico will not become a closed market.
toward electrification. Urban transportation will be the first
There will be some challenges in the beginning but
segment to tackle to eventually move toward interurban
eventually the market will stabilize.
and coach applications. In Mexico, Volvo is still working with diesel technology, although as a brand we have hybrid,
Q: What strategies are you implementing to minimize the
plug-in hybrid and full-electric units. We have already
impact uncertainty has on your company?
introduced Euro V engines to the country even though the
A: We have tried to adjust our manufacturing capacity
law requires only Euro IV standards, and we are lobbying
according to our expectations for the size of the market
with the authorities to show the benefits that electrification
in the coming years. At the same time, we have worked
might bring. We understand initial investments are higher
on our supplier localization strategy. We depend greatly
with electrified units but governments must see this as a
on components coming from Europe and the US that are
long-term strategy for improving the city.
normally priced in dollars. Therefore, having a local supplier network priced in pesos would be an advantage in a volatile exchange-rate environment. The bus market is not volume
Volvo
oriented like the light-vehicle market. Sales in the coach
headquartered in Gothenburg. The group has production
Group is
a
Swedish
vehicle
manufacturer
segment amount to 1,500 units per year on average, which
facilities in 18 countries and has been producing buses in
means suppliers must be prepared to offer specialized
Mexico for 20 years
The new government will maintain financial and fiscal discipline” Andrés Manuel López Obrador
INDUSTRY WISH LIST FOR THE NEXT 6 YEARS After two unsuccessful attempts, Andrés Manuel López Obrador will take the helm of government as Mexico's next president for the 2018-2024 term. Although his campaign rhetoric sparked doubt as to whether his administration would strongly support the automotive industry and its development as a cornerstone of the Mexican economy, since winning the election the presidentelect has shifted to a more positive stance in the eyes of investors.
López Obrador's Nation Project has outlined his approach to some issues but sector leaders also have a clear idea of what is needed to remain a key competitor in the global automotive market. The industry hopes for a dialogue with the new administration to foster an air of collaboration that can move the sector forward.
191
| A LOOK BACK
PEÑA NIETO’S LEGACY Mexico's automotive industry developed successfully between 2013 and 2018, achieving consecutive record levels of production, exports and sales, while maintaining a steady flow of foreign investment. However, there are still areas of opportunity to strengthen Mexico’s position as an automotive destination During President Enrique Peña Nieto’s administration,
to move along with the treaty without the US. The decision
the automotive industry enjoyed unprecedented and
was favorable and a new agreement was negotiated known
undisrupted growth in both production and sales in the
as the Comprehensive and Progressive Agreement for
domestic market, the latter until the second half of 2017.
Transpacific Partnership. Mexico was the first to ratify the
Peña Nieto has been a champion for foreign investment
agreement, followed by Japan and Singapore.
attraction and incentivizing Mexico’s position as an open economy for trade and manufacturing operations.
The Peña Nieto administration is also renegotiating the NAFTA agreement with the US and Canada and Mexico has
192
In 2012, the automotive industry represented approximately
maintained a position in favor of open trade and doing what
3.5 percent of the national GDP and 20.2 percent of Mexico’s
is best for the industries in all three countries. Although
manufacturing GDP according to the Ministry of Economy.
the agreement was expected to be finalized by the end
By the end of 2017, the industry’s participation in the national
of August, the task will most likely fall to Peña Nieto’s
GDP had risen to 2.9 percent, while contributing 18.3 percent
successor Andrés Manuel López Obrador, who has already
of manufacturing GDP. The industry is now the second-most
designated Jesús Seade as Chief Negotiator to replace
important contributor to manufacturing GDP, only behind the
Ildefonso Guajardo, Minister of Economy.
food industry, which represents 22.4 percent of the country’s total manufacturing revenue. In terms of production facilities,
In terms of domestic policies, Peña Nieto's administration
the administration of former President Felipe Calderón
was also an active supporter of the development of the
ended with 27 assembly plants of light and heavy vehicles.
automotive industry albeit not as successfully in some areas
Peña Nieto’s administration will end with 40 manufacturing
as expected. According to Rogelio Garza, Deputy Minister
facilities, including BMW and Toyota’s operations that will be
of Industry and Commerce, the goal of this administration
operational by 2019 and 2020, respectively.
was to enforce a “light” industrial policy that ensured the government’s intervention only in matters where the market
As mentioned, Peña Nieto was an active supporter of foreign
demanded it. “Our focus has been on four pillars: generating
direct investment in the country, which was one of the goals
world-class talent, promoting innovation, supporting supply-
established by his administration in the National Development
chain development and creating synergies between clusters.”
Plan 2013-2018. Peña Nieto’s goal was to make Mexico the leader in Latin America regarding trade and commercial
In the National Development Plan 2013-2018, Peña Nieto
agreements. During his administration, investment only in the
established a goal to invest 1 percent of national GDP in
automotive industry grew by 125.6 percent, totaling US$32.1
science, technology and innovation to align with the minimal
billion between 2012 and 2017, according to the Ministry of
standards outlined by the OECD. “Our goal is to design more
Economy. This represented approximately 12 percent of the
cars and more auto parts locally and have more prototyping
total foreign direct investment received by the country. At
and testing centers,” said Garza. The country’s current
the beginning of his administration, the country received
expenditure on R&D activities amounts to 0.9 percent of GDP,
US$3.5 billion in new projects. Meanwhile, 2017 was the most
although R&D center directors from CONACYT-led facilities
successful year with US$7.1 billion in investment.
say there have been cuts to CONACYT’s budget of up to 30 percent. The National Development Plan 2013-2018 also
Although NAFTA was and still remains Mexico’s most
considered education a priority for industrial development,
important trade agreement, during Peña Nieto’s
highlighting that academic institutions were not in line with
administration the country entered negotiations for the
what industries demanded from local talent. Although there
Transpacific Partnership Agreement that could have opened
has been communication between the public and private
the doors to the Asia-Pacific market with Australia, Brunei,
sector, Mexico still faces a lack of talent availability that is
Malaysia, New Zealand, Singapore and Vietnam. Negotiations
expected to worsen as more projects arrive to the country.
were advancing favorably until Peña Nieto’s fourth year in office when Donald Trump was elected US president. Trump
Looking at projects with a more successful outcome,
pulled the US out of the agreement, which put negotiations
together with the National Bank of Foreign Trade
on hold until the member countries decided whether or not
(Bancomext), AMIA, INA and the automotive clusters
across the country, the government developed the ProAuto
In 2016, the light-vehicle domestic
Integral 2014-2018 program to offer support for SMEs
market reached record sales of 1.6 million units. In terms
looking to participate in automotive production chains.
of production, 2017 numbers
“ProAuto is the specific program we have developed for
reached a record 3.9 million units in production and 3.1 million
help SMEs develop in the automotive sector,” says Garza.
in exports. The country is the
“This administration implemented a ‘precise-shot’ strategy
seventh-largest light vehicle
to give priority to companies that focused on areas of opportunity for the country. We no longer hold massive events hoping to find one or two suppliers to develop. Instead, we go directly to OEMs and large Tier 1 suppliers and ask them to identify potential local suppliers.” Through ProAuto, the government established seven main areas of development for the local supply chain: forging,
POSITIVE
the automotive industry, aligning several public policies to
manufacturer and the thirdlargest exporter. By the end of 2017, the automotive industry represented 3.5 percent of the national GDP and 20.2 percent of the manufacturing GDP. The industry generates over 1.9 million direct jobs and generates a surplus of US$70.8 billion.
stamping, machining, plastic injection, molding, pressing and die forming. After identifying companies that can offer an added value in any of these sectors, the ministry helps them pinpoint what they need to improve to become part of the production chain. “We are encouraging supplier
193
The automotive industry is the main receptor of foreign direct investment in the country with US$7.1 billion in 2017 and US$60.7 billion between 2000 and 2017.
development and we are in touch with all the OEMs and Tier 1 suppliers coming to the country,” says Garza. “We have already approached FCA, GM, Bosch and Continental with this strategy.” According to Eduardo Muñiz, Head of Automotive, Aerospace and Logistics Financing of Bancomext, by the end of 2017, the bank had already channeled approximately MX$100 billion (US$5 billion) in funding to the automotive industry, providing liquidity and enabling capital expenditure
WHAT WAS THE POSITIVE AND NEGATIVE?
for investment projects in the sector. “Bancomext has achieved an average annual growth of 9.8 percent in the last five years in its automotive-oriented credit portfolio,” he says.
Mexico’s vehicle park’s average age remains at 13 years in the light-vehicle sector while 36
age of the domestic vehicle park. In the light-vehicle segment, stricter measures were implemented regarding the
percent of the units in the heavyvehicle segment are over 21 years. The country has the potential to sell 20 new vehicles per 1,000
restriction of used-vehicle imports, which led to a significant
inhabitants but today that rate is
reduction of these units’ participation in total domestic sales.
13 vehicles per 1,000 inhabitants.
In 2012, 458,114 used vehicles were imported from the US. In 2017, that number fell to 123,638, a reduction of 73 percent. In the heavy-vehicle segment, the government’s vehiclerenovation programs were not as effective considering the
The country needs a better renovation strategy for heavy vehicles that ensures safety and better performance, industry
reality of the market. The government implemented the
leaders say. The scrappage
scrappage scheme to incentivize vehicle renovation mainly
scheme ended on Dec. 31, 2017
among owner-operators and to combat the average age of 21 years in the heavy-vehicle market. Owners could take their old unit for scrapping and receive a monetary incentive of up
and now the industry is lobbying for green incentives to promote modernization.
to MX$336,000 (US$18,970) to purchase a newer unit. The
Mexico still has not ditched
program, however, allowed only 6,000 units to be scrapped
i t s p o s i t i o n a s a l ow- co st
per year due to budget restrictions. “It is not enough to scrap
manufacturing center in favor of
6,000 units per year. At that pace, it would take us 30 years to replace the 180,000 vehicles of 21 years of age or older,”
higher value-added activities. The country spends less than 1 percent in R&D activities and there is still
says Miguel Elizalde, Executive President of ANPACT. “To
no legislation fully oriented to
reduce the average age of the fleet, we should be scrapping
the development of the national
up to 20,000 units yearly.”
automotive industry.
NEGATIVE
Peña Nieto’s administration also addressed the advanced
| ELECTION RESULTS
THE SHIFT IN POWER The July 1 elections brought the biggest change in the
President-elect López Obrador, held less than 3 percent of
history of Mexico’s federal executive power. The country
the chairs in the Deputies chamber for the 2012-2015 period
now has for the first time ever a president that is not from
and had no representation in the Senate for the 2012-2018
one of the biggest and oldest parties PRI or PAN. But the
period, it has now jumped to holding over 40 percent of each
legislative power has also seen a tremendous shift. That
chamber. The Mexican people have spoken and it remains to
same day, Mexicans also voted for the Senators and Deputies
be seen how the President-elect will act for the benefit of the
that would represent them. While MORENA, the party of
country wielding the power in both chambers.
Mexico’s benchmark
BIGGEST WINNERS
stock index, the S&P/BMV IPC,
Company
Opening July 2
Closing July 2
Variation
Company
Opening July 2
Closing July 2
Variation
plummeted 7.6
LACOMER UBC
20.77
21.77
4.81
CIE B
20.80
18.90
-9.13
AEROMEX
26.99
27.94
3.52
VITRO A
61.00
57.85
-7.50
GSANBORN B-1
19.00
19.53
3.33
PE&OLES
355.24
331.38
-6.93
GENTERA
17.67
18.13
3.19
CIDMEGA
43.00
43.00
-6.91
SARE B
0.035
0.035
2.94
PINFRA
141.00
136.35
-5.31
percent in May, marking its biggest one-month decline since February 2009.
Source: BMV
SENATORS IN THE CHAMBER IN 2012-2018
42 RELATIVE MA JO RIT Y
194
BIGGEST LOSERS
55 PRI 34 PAN 19 PT 8 Independent candidates 7 PRD 5 PVEM
17
8 7 6
HOW ARE MEXICAN SENATORS ELECTED?
5
5 5 1 N/A
The Mexican Senate is composed of 128 seats. Of those, 64 are elected by simple majority. Every state is represented by three senators. Each party or coalition nominates a “formula” composed of two senators. The formula that earns the most votes earns two seats in the Senate for its two candidates. Another 32 senators are elected by the “first minority” system. The party that earns the second-highest
32
number of votes can send one of the two senator candidates it nominated. The remaining 32 seats in the Senate are assigned according to the principle of proportional representation and are dubbed plurinominal senators.
32
PLURINOMINAL SEATS
13 MORENA 6 PAN 6 Social Encounter 2 PRI
2 PRD 2 PT 1 Citizens' Movement
Source: Mexico's Senate, INE
2018 STATE GOVERNMENT ELECTION RESULTS
MORENA-PT-PES Citizens' Movement PAN-PRD-MC PAN-MC PAN-PRD-MC-PSI-CPP
2018 PRESIDENTIAL ELECTION RESULTS AND PERCENTAGES 195
53.19% AMLO
Source: INE
DEPUTIES IN THE CHAMBER IN 2012-2015
212
61
22.27% Anaya
16.40% Meade
214 PRI 113 PAN 99 PRD 27 PVEM 12 Citizens'
5.23% Rodríguez
12 MORENA 11 PT 10 New Alliance 2 Independient candidates
Movement
12 8 5 2
HOW ARE MEXICAN DEPUTIES ELECTED? There are 500 seats in the Mexican Chamber of Deputies. Each of the 300 uninominal deputies that occupy them are elected by simple majority. They each represent one of the 300 electoral districts into which Mexico is divided. The remaining 200 deputies are elected by proportional representation and are dubbed plurinominal deputies. No
200
party can have more than 300 deputies in total. In some districts, individual parties field their own candIdates outside of a coalition.
Together We Will Make History coalition (MORENA, PT, Social Encounter Party)
For Mexico in Front coalition (PAN, PRD, Citizens' Movement) Everyone for Mexico coalition (PRI, PVEM, New Alliance)
200
PLURINOMINAL SEATS
85 MORENA 41 PAN 37 PRI 12 PRD
11 PVEM 10 Citizens' Movement
4 PT Source: Mexico's Chamber of Deputies, INE
| PROFILES
ANDRÉS MANUEL LÓPEZ OBRADOR President-elect of Mexico
Andrés Manuel López Obrador (AMLO) started his political career in 1976 by supporting the candidature of Carlos Pellicer as Senator for the state of Tabasco. The next year he became the Director of the Indigenous Institute of Tabasco. After the creation of the Democratic Revolutionary Party (PRD) in 1989, AMLO 196
was named president of the party in Tabasco. He was PRD’s President from Aug. 2, 1996 to Apr. 10, 1999, a period during which the party gathered the widest national presence since its creation in 1989. On Dec. 5, 2000, AMLO became the Mayor of Mexico City. Among his achievements are the creation of programs to support the elderly, single mothers, unemployed, rural producers and micro-businessmen, together with major infrastructure projects such as Periferico’s second floor. His first attempt to become President of Mexico began on Aug. 11, 2005. He was supported by PRD, the Working Party (PT) and the Convergence Party. After his defeat, he published a document called Nation Project on March 20, 2011. After that, on Dec. 9 of the same year, he registered as pre-candidate to run for the presidency for a second time, supported by the same parties. Again, he was unsuccessful. After creating MORENA, AMLO became President of the party’s national council on Nov. 20, 2012. He held that position until Dec. 11, 2017. One day later AMLO registered as precandidate for the presidency for the third time, representing the coalition MORENA, PT and the Social Encounter Party (PES). On the evening of July 1, 2018, AMLO registered a consistent lead during the ballot counting process, leading to his opponents recognizing him as President-Elect and offer their congratulations. On July 3, 2018, President Peña Nieto met with AMLO in the National Palace to discuss the transition plan of both administrations.
“Maintaining uncertainty could slow down investment in the mid to long term, which clearly impacts Mexico’s economic development and thus the government strategy I am looking to spearhead, which is based on generating employment and improving life conditions for all Mexicans” Andrés Manuel López Obrador, July 12, 2018
GRACIELA MÁRQUEZ COLÍN Incoming Minister of Economy Graciela Márquez Colín, AMLO’s choice to be the country’s next Minister of Economy, is an economist and academic. She graduated from UNAM with a degree in economics, has a master’s in economics from Colegio de México and a Ph.D. in the history of economics from Harvard. Márquez Colín has lectured at UNAM, ITESM, the Autonomous Metropolitan University, the University of Guanajuato and the Autonomous University of Baja California. She was also a guest professor at the University of Chicago and has given various seminars at Harvard University and Stanford University. Márquez Colín is part of the National Researcher System and author of many articles on commercial politics, industrialization, inequality and economic development. She has also edited and co-edited books on economics history in Mexico and Latin America. Currently, Márquez Colín is on sabbatical at the Center for US-Mexican Studies of the University of California in San Diego.
“I do not think there should be unrest. During the (presidential) campaign and over the past weeks, we have shown our conviction toward integration and free trade” July 24, 2018
197
| POLICY PRIORITIES
AMLO’S FIGHT AGAINST UNCERTAINTY With 53.6 percent of the votes, Andrés Manuel López Obrador (AMLO), candidate of the Juntos Haremos Historia (Together We Will Make History) coalition, won Mexico’s presidential elections on July 1, 2018. Much like US President Donald Trump’s presidential campaign, AMLO based his bid on what is seen by the business community as largely populist rhetoric. He talked about favoring
198
the Mexican industry and closing the country to foreign investment and “corrupt” alliances. The most controversial topics were the Energy Reform and the construction of the New Mexico International Airport (NAIM). However, unlike Trump, AMLO measured his rhetoric as the campaign advanced, leaving many unsure about his true intentions and policies. To try and clear the air on his plans as president, in May AMLO published a basic outline of his economic program in a small document he called Pejenomics (alluding to his nickname, Peje) which was based on his Nation Project 2018-2024. In his government objectives, AMLO stated his administration will not be against globalization. During his campaign, the president-elect said he was not opposed to NAFTA and that he was open to continue with its negotiation once he entered office. However, AMLO sees great potential in the domestic market, particularly in sectors such as agribusiness, which is why one of the objectives outlined in the Nation Project is to increase and diversify exports. “Instability in the world’s economy forces us to rethink our economic politics in the hope of strengthening the domestic market. A strong national economy can offer greater stability and mitigate the effects of global volatility,” the document says. Overall, AMLO’s objective is to boost national production in key sectors without resorting to protectionism. AMLO has signaled his support for the current negotiating team of President Source: Oraculus, X-RATES
Enrique Peña Nieto’s administration. After
the elections, talks resumed between Ildefonso Guajardo,
industry, considering that in Mexico Automotive Review
Minister of Economy and Chief Negotiator, and his
(MAR)’s 2017 survey, 29.3 percent of automotive industry
counterparts in the US and Canada. AMLO has actively
leaders interviewed mentioned security concerns as
participated in these talks and has designated Jesús
the main internal obstacle for the national industry to
Seade as Guajardo’s successor. AMLO has already met
develop further.
with Chrystia Freeland, Canada’s Minister of Foreign Affairs, to discuss the continuation of NAFTA and he also addressed the issue directly with US President Donald Trump after winning the election. AMLO had a call with Trump on July 2, 2018, which he followed up with a letter to Trump on July 12, 2018 in which he urged the US president to move along with the negotiations. “I think it is worth it to make an effort to finalize the renegotiation of NAFTA,” he wrote. “Maintaining uncertainty could slow down investment in the mid to long term, which clearly impacts Mexico’s economic development and thus the government strategy I am looking to spearhead, which is based on generating employment and improving life
“Wages are too low for Mexican workers. They are one of the lowest in the world and there cannot be a commercial agreement where salaries in the US are 10 times higher” 199
April 9, 2018
conditions for all Mexicans.” MAR’s survey in 2018 also highlighted talent development
NO RISK OF EXPROPRIATION
with 15.2 percent and R&D development with 35.1 percent
Among the main private-sector concerns is that AMLO
as key obstacles for the industry to move past its status as
would reject the advances the country has made regarding
a low-cost manufacturing destination and transform into
industrial development and openness to investment.
an added-value hub. AMLO’s Nation Project also covers
However, during his first speech as President-elect, AMLO
those elements. Among his proposals, the president-
said the new government will prioritize financing and
elect wants to delve into new sectors, such as 3D
fiscal discipline. “We will acknowledge the commitments
manufacturing and nanotechnology, while incentivizing
to companies, national banks and foreigners,” he said.
investment oriented to research and development. He
“We will not act randomly; there will be no confiscation
also will move to create new innovation centers and
or expropriation of assets. The transformation will be to
boost development of high-tech sectors, including
unearth corruption in our country.”
programming and robotics.
“We will not act randomly; there will be no confiscation or expropriation of assets. The transformation will be to unearth corruption in our country”
During his campaign, AMLO’s adviser, Luisa María
July 12, 2018
Alcalde, said in an interview with El Universal that AMLO’s administration would grant MX$108 billion (US$5.4 billion) in scholarships to 2.3 million students through resources that would come from budget cuts in government expenses and a general reduction in publicsector salaries.
TACKLING THE SALARY DISCREPANCY Salaries were also a hot topic during AMLO’s campaign since they were considered as a leverage factor in the negotiations for a new NAFTA. AMLO was open to considering this as part of the negotiation. “Wages are too low for Mexican
Corruption was a key element of AMLO’s campaign.
workers,” he said in April. “They are one of the lowest in
The president-elect said this, along with insecurity, was
the world and there cannot be a commercial agreement
part of what was wrong in the current and previous
where salaries in the US are 10 times higher.” Alcalde said
administrations, referring to what he called Mafia del
the new administration would implement a plan to raise the
Poder (Power Mafia). In his Nation Project, AMLO says his
minimum wage to approximately MX$176.72 (US$8.8) by
objective to improve the national economy is to guarantee
2024, carefully planning the process to avoid impacting the
fair conditions for competition, while eliminating the roots
national economy. “Everything will be implemented through
of investment uncertainty: corruption and insecurity.
dialogue, not as an imposition,” she said. “It will not be risky;
This is also among the concerns within the automotive
it will be stabilizing.”
| THE NATION PROJECT
THE NATION PROJECT: A BREAKDOWN The Nation Project outlines Andrés Manuel López Obrador’s (AMLO) goals and expectations for the next six years. Regarding policies for the manufacturing and industrial sectors, his proposals are mainly focused on strengthening Mexico’s position as a productive country while moving toward a higher value-added offer At the beginning of his campaign, AMLO’s rhetoric caused much uncertainty among investors who were not sure if his government would be founded on a purely socialist perspective. However, as the campaign advanced, the president-elect moderated his rhetoric, providing much more peace of mind to current and future investors.
• Support local companies in talent development to generate higher value-added sources of employment. • Offer financial support to companies looking to strengthen their position in the manufacturing market. • Special priority will be given to companies with at
200
While still maintaining a vision toward the strengthening of Mexico’s domestic industry, AMLO’s Nation Project shows willingness to support the ongoing development of leading industries like automotive and it addresses issues like technology and local production-chain development that many companies have already highlighted as prevailing areas of opportunity to increase Mexico’s competitiveness as an automotive hub.
1.
INCREASE AND DIVERSIFY EXPORTS
• The project establishes a goal to grow production with cost competitiveness and global quality standards. • Exports will diversify to new markets and new products will be added to the country’s portfolio.
2.
PROMOTE REGIONAL INTEGRATION AMONG
least three years of operations, with mostly Mexican capital and focused on strategic and high-technology sectors. • For newly established companies, preference will be given to companies in strategic sectors or focused on high-technology activities that can boost national exports and national content production.
4.
GROW LOCAL CONTENT IN STRATEGIC SECTORS
• The goal is to increase the national participation in global manufacturing chains without imposing tariff barriers, focusing on a reduced number of strategic sectors. • This program will give preference to sectors with national integration lower than 80 percent and rawmaterial imports higher than 20 percent and those that have the greatest impact on economic growth and employment generation. Both vehicle and auto-parts manufacturing are considered priorities in this project.
MEXICO, CANADA AND THE US
• The objective is for all three countries to collaborate
5.
on regional competitiveness, introducing expertise where each is most experienced. • The government looks to collaborate with its
CREATE CONSORTIA AND ASSOCIATIONS OF MEXICAN SMES
• Grouping these companies will help them generate economies of scale in production, technology
counterparts to foster the creation of new
development, raw-material sourcing, marketing and
companies and more sources of employment.
logistics thus guaranteeing quality and world-class
• Compete with China and create economic benefits for the North American population. • Use the experience from the success in the automotive industry to develop strategic industries
competitiveness. • Financial support will also be provided through these associations boosting technology and talent development.
in all three countries.
3.
6. DEVELOP THE LOCAL SUPPLY CHAIN
• Part of the Nation Project plan is to incentivize more
PROMOTE TECHNOLOGY DEVELOPMENT AMONG MEXICAN AND FOREIGN COMPANIES
• The Nation Project looks to incentivize R&D and
companies to invest in Mexico to boost development
technology development through the establishment
of local companies.
of research centers with national and foreign talent.
• Help local suppliers to become part of global Tier 1 and Tier 2 companies’ production chains.
• Greater integration in the scientific community will also be key for the development of the industry.
• Participating in higher value-added activities will also
for US citizens with special qualifications and
help smaller companies participate more actively
granting of visas to countries with expertise in
in global production chains and increase the local
infrastructure development, manufacturing and use
content of Mexican production.
of resources.
• Promote development of high-technology in
• The program has a goal to attract between US$5
key sectors, including mechatronics, robotics,
billion and US$10 billion in foreign direct investment
automotive components and nanotechnology.
in the next three years and between US$20 billion
• The project will give preference to cities and regions with an already developed industrial base, such as Mexico City, Monterrey, Guadalajara, the Bajio, Puebla and Tijuana.
7.
DEVELOP PRODUCTION CENTERS IN MARGINALIZED AREAS
and US$30 billion in the next five years.
9.
FIGHT CORRUPTION AND IMPROVE ADMINISTRATION
• Transparency will be prioritized in the use of public resources. • The administration will match its services to
• In industrially developed regions, the government will stimulate the establishment of production centers in
the needs of the population thus eliminating bureaucratic barriers.
marginalized zones to fight poverty and low quality of life. • These centers will include nursery services, schools,
201
10. IMPROVE WORKING CONDITIONS THROUGHOUT THE COUNTRY
training centers and other activities to improve quality of life. • The government will financially support the development of these centers in collaboration with state and municipal governments.
8.
ESTABLISH THE FREE ECONOMIC ZONE PROJECT IN THE NORTHERN BORDER
• The objective of this program is to incentivize
• The Nation Project wants to centralize all professional training through a transversal policy managed by the Ministry of Labor and Social Security, allowing the government to address the needs of the private sector. • Strengthen and widen the existing certification and training programs for people with no access to education institutions. • Improve collective employment conditions through
economic development in the border states and
dialogue with unions and companies to improve
prevent migration.
salaries, benefits and overall working conditions.
• Provide security in border cities and incentivize infrastructure development for manufacturing activities. • Bring foreign investment to the region and develop
• Creation of a digital platform to connect companies with potential hires. • Increase the minimum salary to the minimum standards for social welfare. The project proposes
a solid economic environment with competitive
gradual increments of 15.6 percent per year to reach
prices and taxes.
MX$171 (US$8.9) by the end of the administration.
• Establish special conditions in the region, such as programs with development banks, free migration
• Support the integration of migrants to the Mexican labor market.
| INDUSTRY PRIORITIES
A DETAILED OUTLINE FOR THE NEW ADMINISTRATION President-elect Andrés Manuel López Obrador (AMLO) needs not look much further to understand how to best support the automotive industry. The leaders from the most important associations in the industry have already laid their case bare and the ball is now in the new administration’s court
202
Even though the Mexican automotive industry has yielded
implementation of new programs toward the renovation
significantly positive results in recent years, there are still
of the vehicle park. The last one also addresses the light-
clear areas of opportunity for the country to strengthen its
vehicle sector but so far, the most important scrappage
position as a manufacturing and technology destination. As
scheme has been oriented toward the heavy-vehicle sector.
the new administration prepares to enter office the heads
“The scrappage scheme ended on Dec. 31, 2017. What
of AMIA, INA, ANPACT and AMDA, the auto industry’s four
we are now pushing for is to have differentiated green
most significant associations, prepared a document called
incentives depending on the type of company applying for
Dialogue with the Automotive Industry 2018-2024 that
financial support,” says Miguel Elizalde, Executive President
outlined their priorities for the country to remain an attractive
of ANPACT.
investment destination and to maintain a healthy automotive market. These are not new demands but especially in the
The last topic addressed was the implementation of
midst of the current trade difficulties between Mexico and
incentives for the acquisition of hybrid and electric vehicles,
the US and the current downturn in sales, it is important
together with a desire for the implementation of the
for the industry to highlight factors the government has
necessary infrastructure to support these units. “Overall,
neglected and areas of opportunity to ensure further growth.
we see a definite trend to embrace new technologies in the Mexican market but these should be more affordable to have
A STRONGER DOMESTIC MARKET
success in the country,” says Guillermo Prieto, Chairman of
Boosting domestic sales not only represents economic
AMDA. “At the same time, the government should continue
dynamism, it can also be an opportunity for further
working on incentives that boost sales of these vehicles such
investment to come to the country. Chinese ventures from
as toll discounts and tax breaks.”
BAIC and JAC are the perfect example. These companies understood the attractiveness of the Mexican market with
BETTER BUSINESS ENVIRONMENT,
a potential to sell approximately 2 million vehicles per year.
MORE INVESTMENT
Once here, companies like these can use Mexico’s logistical
Mexico is in 51st place out of 137 countries, according to the
position as a platform to expand into Latin America and
Global Competitiveness Report of 2017-2018. Corruption
even the US.
stands out as the most problematic factor for doing business in the country, followed by crime and theft and inefficient
In Dialogue with the Automotive Industry 2018-2024, the
government bureaucracy. These, among other factors, were
industry specified six key tasks to tackle the domestic
also discussed by industry representatives in Dialogue with
market more effectively. First, financing must continue to
the Automotive Industry.
be a priority to boost new-vehicle sales. “Financing must remain a pillar for the industry, mainly in the number of
Overall, the document highlights 12 areas of opportunity
units that are financed out of total sales,” says Eduardo
for the country to improve its position as an automotive
Solís, Executive President of AMIA. “Leasing also presents
destination. Security for transportation of merchandise via
an opportunity for the domestic market, considering that
road and rail is No. 1, followed by transparency, fighting
this product represents only 10 percent of the total financing
impunity and corruption and prevention of contraband and
solutions offered.” Control of used-vehicle imports is the
informality. “Insecurity is an issue that plagues the entire
second priority that the industry outlines to maintain similar
country, not only Guanajuato or the Bajio,” says Fidel Otake,
levels of growth, followed by adjustments to the applicable
President of CLAUGTO. Ensuring timely deliveries is a key
regulations to vehicles in circulation and auto parts.
issue, especially for transportation companies.
Two of the points touched by the industry refer specifically
In terms of logistics operations, the industry also asked the
to the heavy-vehicle sector, one is the professionalization
government to eliminate barriers that prevent seamless
of SMEs in the transportation sector and the other is the
transport of vehicles and auto parts in and out of the country,
which for most logistics operators is still one of the biggest
of information for clients, as well as financing companies,
hurdles in the country. “We are operating with fiscal precincts
insurers and distributors.”
that have technology from the last century,” says Miguel Muñoz, Managing Director of Geodis México. Utility access
OPEN TRADE FOR THE WIN
is also addressed, putting particular emphasis on the need
Regarding Mexico’s trade relationships, industry
for competitive energy costs at an international level.
representatives urged the government to maintain a strong position and defend the benefits that NAFTA has brought
Two other elements discussed refer to permanent
not only to Mexico but to the entire North American region.
communication both with chambers and associations,
“NAFTA is a growth engine for the region’s automotive
research centers and academic institutions, as well as
industry and the new administration should maintain the same
between federal and state governments to ensure proper
line of negotiation that the current administration followed,”
development of the country’s capabilities. The simplification
says José Pescador, Director General of Fast Autopartes.
of the legal framework is also highlighted to avoid overregulation and implementation of differentiated criteria
However, the document also showed the importance of
among different governments.
negotiating new agreements that allow Mexico to diversify its exports and lessen its dependence on the US. “Mexico has
“Mexican states compete not only against themselves but also against US southern states” Guido Vildozo, Nov. 29, 2017
not been quick enough to consider other destinations, such as Africa or Eastern Europe, and to find ways to compete against manufacturing hubs like Morocco, Turkey, Romania, Poland and Hungary,” says Vildozo. “Understanding how these countries export to other regions is critical for Mexico to be more competitive and to diversify its operations beyond NAFTA.”
INNOVATION FOR A BRIGHTER FUTURE Unsurprisingly, education and talent availability, as well as
Finally, the last topic addressed in Dialogue with the
strengthening the capabilities of the local supply chain also
Automotive Industry 2018-2024 was research, technology
figure in the industry’s list for a more competitive country.
development and innovation. The country has attracted
These two elements remain the bane of the industry,
several engineering projects from leading OEMs and suppliers
especially as more companies arrive to the country looking
but it still maintains an image of a low-cost manufacturing
to settle down in the state that offers the best advantages.
country instead of a technological automotive hub. However,
In this vein, industry leaders are urging the government to
the industry is ready to move past that and both the public and
continue offering competitive incentives for both national
private sectors are invested in making this a reality. “Mexico
and international players to bolster investment-attraction
has everything it needs to be successful in this area. Mexico’s
strategies. “Mexican states compete not only against
human capital is well-trained, specialized and young, which
themselves but also against US southern states,” says Guido
is fundamental for technological innovation. Additionally, the
Vildozo, Senior Manager, Americas Light Vehicle Sales
country is positioned as an advanced-manufacturing country,”
Forecasting of IHS Markit. “These regions have historically
says Armando Cortés, Executive Director for Industrial
provided an incentive of approximately 30 percent
Development at ProMéxico.
on investments that are over US$1 billion. If that is the benchmark against what Mexico needs to compete, then
Demands to the new government from industry leaders
the government should keep playing a role in attracting
include the creation of globally competitive fiscal incentives
investment.”
for technology development and research, the creation of a fund destined specifically for the promotion of investment
The last point addressed was the implementation of better
in research and development activities and greater
normativity regarding the registration of vehicles and auto
interaction between the industry and academia to foster an
parts. This is an especially problematic factor given that
innovation and technology-development environment. “The
after vehicles are sold, there is no registry of whether the
only way to remain competitive is to increase productivity.
vehicle is still in circulation or who the owner is. “Mexico
That can only be achieved by increasing the added value
City has a good registration system but many other states
that the country can offer and the capabilities of its local
do not pay enough attention to this situation. There is no
talent,” says Ricardo Haneine, Partner at A.T. Kearney. “The
synergy between vehicle registration agencies in different
percentage of engineering activities currently done by
states,” says José Gómez, Director General of Grupo Gocar.
OEMs in Mexico is minimal but we have enough capable
“A good registration system could be an important source
talent to participate more actively.”
203
| INDUSTRY WISHLIST
204
WHAT IS ON YOUR WISH LIST FOR THE NEW ADMINISTRATION TO STRENGTHEN MEXICO’S AUTOMOTIVE INDUSTRY?
ILDEFONSO GUAJARDO Minister of Economy
It
is
important
for
the
new
administration to maintain an openmarket policy and strengthen the capabilities of the national industry in terms of infrastructure and human capital availability. The industry’s readiness to move toward Industry 4.0 practices will also be a critical step in its development. It is crucial for the country to capitalize on fast-paced technological advances, translating them into a more competitive and robust productive platform.
MIGUEL MÁRQUEZ MÁRQUEZ Governor of the State of Guanajuato Creating and maintaining the trust of new investors should be a priority. Our
205
administration was built on trust and delivering on our promises regardless of the contracts we might sign. Especially in an uncertain environment, the best thing we can offer companies is confidence regarding their investment, no matter what. Furthermore, we must consider ourselves as account managers, which means that we must follow up on any relationship we establish with new investors. We are allies and partners throughout the lifetime of their investment and not just while the plant is being built.
EDUARDO SOLÍS Executive President of AMIA One priority should be to strengthen the domestic market. We need a healthy domestic market to keep boosting the industry and so far, 2018 has seen a deceleration in sales of almost 10
ROGELIO GARZA
percent. Just like Chile and Argentina, what we need is to sell 20
Undersecretary of
new vehicles per 1,000 inhabitants and today, that rate is at 13
Industry and Commerce
vehicles per 1,000 inhabitants. Controlling used-vehicle imports from the US is also critical because it has been one of the main
The new government should be aware
contributors for domestic sales growth. Even though this has
that trade openness and our focus
not been an excellent year, for the past three years domestic
on generating world-class talent,
sales have thrived thanks to strict controls at the border and a
promoting innovation, supporting
strong financing strategy.
supply chain development and creating synergies between clusters
The Mexican industry must advance its position in the value
have been the main attractors for
chain. We must also bet on local engineering by investing more
foreign investment. The country
in R&D activities. Today, we are the industry that demands the
should keep investing and be aware
most resources from CONACYT.
of the impact that Industry 4.0 trends will have in the evolution of
The government must continue working to create an
the industry. Five years ago, the
environment that fosters business. The new administration’s
term Big Data was unheard of and
involvement is key for the transition in the NAFTA process,
now it is crucial for all manufacturing
considering the treaty has been a cornerstone in the
processes. The new government can
development of our industry. Automotive is a sector that
bring new ideas to the table but it
exports around 84 percent of what it manufactures; we are an
should maintain a policy closely linked
industry focused on international markets and we must ensure
to Industry 4.0 and all new trends
market access for companies establishing in Mexico.
impacting the industry.
| INDUSTRY WISHLIST
ÓSCAR ALBIN Executive President of INA The Mexican automotive industry was the real winner after NAFTA was enforced. Our industry has grown the most thanks to this trade agreement and there is still a great deal of room for more. By 2020, Mexico will be assembling 25 percent of NAFTA’s total vehicle production. As vehicles continue to commoditize, the region’s automotive production will concentrate in Mexico and in the southern US as making vehicles in Canada and the US Midwest will not be competitive because of salary levels and workers’ unions. The next federal administration should understand this and prepare the country to engage in innovation, develop technology and invest in education to reach its automotive potential. It is also necessary for the government to invest in its people and offer competitive fiscal schemes to
206
attract new investments. If southern US states offer better ROIs thanks to tax regulations, investment will move there.
GUILLERMO PRIETO Chairman of AMDA
GUILLERMO ROSALES Director General of AMDA
The government must provide the right conditions to boost purchasing power and consumer confidence, which go hand-in-hand with economic growth and stability. At the same time, regulations
The government must maintain whatever practices have
must be enforced to keep restricting the entrance
worked for the industry so far. Controlling used-vehicle
of imported used vehicles, while boosting
imports is a clear example, as well as boosting vehicle
financing and the domestic used-vehicle market.
financing, boosting investor confidence and maintaining
The new administration must also understand
free-trade agreements with our different commercial allies.
that the distribution industry is over-regulated,
At the same time, the growth the industry has seen in past
with many added costs for dealerships that work
years demands larger investment from the government
against them due to the extreme competition
in infrastructure. There have been advances but we must
in the country. We are an important source of
double our efforts to modernize highways, ports and
employment and tax income, and distribution
airports. In the end, companies must know there will be
groups are family companies betting on Mexico
no changes in the management of public finances and
and its growth. The Public Vehicle Registration is
investment promotion and that there will be a stronger
an area of opportunity as well, considering that it
focus on security, transparency and corruption.
has offered next to no value for the country so far.
207
HORACIO CHÁVEZ Managing Director of Kia Motors México Kia is here to stay and regardless of the administration, we will continue doing business and looking to become a key player in the Mexican market. Still, there are some conditions that could improve with the government’s aid. One is the market’s reliance on vehicle financing and the impact that interest rates could have on this. The other is the acceptance of alternative energy sources for automotive applications. Kia has an available offering of hybrid and electric units but we think there is
MIGUEL BARBEYTO President of Mazda de México The government must ensure that new employment sources are created. Automotive is the most important industry in Mexico, so governments must also invest in adequate infrastructure. Ports and railroads are already saturated, while some highways need to be repaired or expanded. Although this might entail costs, in the end it will attract more companies and boost automotive exports.
a need for more infrastructure.
MÓNICA FLORES President of AmCham The next federal administration s h o u l d re p re s e n t t h e i d e a l o f democracy in Mexico. As a citizen, I would like to see strong steps taken against impunity, corruption and informality. I also want to see changes in the educational system. These steps will attract investment, creating employment as a result.
| INDUSTRY WISHLIST
MICHEL KAIM Managing Director of Hyundai Motor de México We n e e d a st ro n g p o l i t i c a l framework that offers certainty to p o te n t i a l i nve s to r s . T h e government must also promote economic stability, while working toward openness in foreign trade.
208
GERARDO SAN ROMÁN Head of Latin America at JATO Dynamics We need strength in our institutions, rule of law and certainty on the well-being of investors and the population in general. As long as the government ensures justice and strength in its operations, investment will continue to come. We need an assertive administration that works with continuity and consistency.
ELÍAS MASSRI Director General of Giant Motors Latinoamérica It is necessary to ensure economic stability that enables companies to plan for the long term. By preventing major economic variations through stability, security and feasibility, all players can plan and invest. Long-term planning is the name of the game in the automotive industry since a project’s return is normally seen three to four years after its establishment. Legal
MAYRA GONZÁLEZ President and Managing Director of Nissan Mexicana
certainty and rule of law are needed not
The main priorities should be economic development,
only to reduce security costs but also
security and healthy relationships with other governments.
to attract more foreign investment. The
We need to work hand-in-hand with the government,
government must also support the “Made-
regardless of the party in power. At Nissan, we are open and
in-Mexico” brand and promote the purchase
ready to establish a partnership with the new administration
of Mexican products abroad. This would
to keep pushing the industry forward and to develop the
enable Mexico to not only be a country
local supplier network. Our common goal should be to
that exports to Latin America but also to
make Mexico an extremely competitive market, even more
become a stronger ally to Asian companies.
so than it is today.
FELIPE BRONDO Corporate Vice President of DENSO México The government should make supply chain development a priority. Availability of local suppliers will ensure that more OEMs and Tier 1 suppliers like us continue to invest in the country. At the same time, the new administration should create favorable conditions for companies to invest in technology and develop their human talent. Cost competitivity is also an area of opportunity for the country. Mexico is still at a disadvantage compared to other countries regarding energy costs. Meanwhile, lack of security has increased our logistics costs, mainly in shipments to the US.
209
EDUARDO TAMER CEO of Mikel’s
MIGUEL AVALOS
The new government should act as the new administration in
Director General
any company. New directors must identify good practices in
of Air Design
the company to maintain successful results, introducing an innovative vision but never compromising what is already
Certainty should be a must, as well
delivering strong numbers. At the same time, areas of
as allocating resources to education
opportunity must be exposed so the new administration can
and the necessary infrastructure
focus most of its efforts and resources to improve them. The
to support Mexican talent. All
new government must realize that offices such as the Ministry
other investment related to the
of Economy and ProMéxico have yielded good results and
development of the industry should
that it would be better to focus on eradicating bad practices
be left to the private sector. The
in other areas. That would strengthen Andrés Manuel López
government should establish norms
Obrador’s new government in the eyes of investors and thus
and regulations but all operational
boost Mexico’s position in the international market.
aspects should be in the hands of private companies.
Hyundai Sonata hybrid engine
GLOBAL SUPPLY CHAIN
8
Germany, Japan and the US may be the biggest automotive hubs in the world but the industry has evolved to become a true international effort. Leading suppliers have emerged all over the world to support automakers in their international development strategies. From raw materials to advanced technology developments, the production chain has grown its footprint across borders.
Global Supply Chain showcases success stories and development plans from suppliers with an international footprint. Best practices are showcased along with growth projections as the industry becomes more integrated and globalized. Mexico’s position as an investment destination is also revisited as companies share their expansion plans.
211
CHAPTER 8: GLOBAL SUPPLY CHAIN 214
ANALYSIS: NAFTA Vehicle Production Backs Mexico’s Auto Parts Success
216
VIEW FROM THE TOP: Óscar Albin, INA
218
VIEW FROM THE TOP: Daniel Sandberg, Brembo North America
220
VIEW FROM THE TOP: Alejandro Veraza, TI Automotive
221
VIEW FROM THE TOP: Luis Palomé, BOSAL Mexico
222
INFOGRAPHIC: A Global Effort
224
VIEW FROM THE TOP: Sergio Álvarez, Hankook Tire de México
225
INSIGHT: Vinod Miranda, Cheersson México
226
VIEW FROM THE TOP: Fernando Leite, Controlar
Guli Lima, Controlar North America
227
INFOGRAPHIC: Mexico's Auto Parts Strength
228
ROUNDTABLE: How Can Local Players Participate in Global Manufacturing Chains?
230
PROJECT SPOTLIGHT: Next Generation Scania: Renovated Sustainability
213
| ANALYSIS
NAFTA VEHICLE PRODUCTION BACKS MEXICO’S AUTO PARTS SUCCESS Mexico is not only a strong manufacturer of light and heavy vehicles but also a top producer of auto parts, supporting OEMs and the aftermarket in NAFTA and other markets. According to INA data, Mexico is well on its way to becoming the fourth most-important manufacturer of automotive components worldwide by 2020 OEMs need thousands of components to assemble a
Mexico,” says Óscar Albin, Executive President of INA. He
finished car or truck and car owners eventually need spare
highlights that in 2017 the Mexican automotive industry
parts to keep their vehicles on the road. This demand
accounted for 3 percent of total GDP and around 20
coupled with the advantages that Mexico offers as a
percent of the country’s manufacturing GDP with auto
manufacturing hub for world-class component suppliers
parts contributing half of these percentages.
translates to a top-flight domestic auto parts industry that supports domestic and international demand. 214
As in other automotive sectors, Mexico’s auto parts production is largely export-oriented. In 2017, 83.7
The auto parts sector received the most foreign direct
percent of the total auto parts production value was
investment between 1999 and 1Q18 and it is the second
destined to foreign automotive markets while only 16.26
most-important automotive segment in Mexico in
percent catered to the domestic industry, according to
terms of production value. According to data from the
data from INEGI. Still, the production value oriented to
Ministry of Economy, Mexico’s auto parts sector was the
the domestic market increased 71.06 percent between
recipient of 63 percent of the total investment in Mexico’s
2016 and 2017 from US$8.3 billion to US$14.25 billion. This
automotive industry between 1999 and 1Q18, totaling
sudden growth is likely related to the arrival of new OEMs
US$38.074 billion, which highlights the importance of
to Mexico, coupled with increasing vehicle production
Mexico’s auto parts production capabilities for foreign
from already established players.
automotive companies. Although a wide variety of parts and systems ranging
Between 2016 and 2017, the production value of Mexico’s auto parts sector increased 12.1 percent
from tires to gasoline, diesel engines and mufflers are produced in Mexico, the country stands out in the production of electrical automotive components. In 2017, that subsector held the largest share of the country’s auto parts production value with 22.4 percent of the total, followed by carpets and automotive seats (16.2 percent) and transmissions, clutches and other drivetrain parts (10.1 percent). Mexico also has significant production of engine components, complete engines and stamped
In 2017, the total value of Mexico’s automotive production,
components, among other subsegments.
including heavy vehicles, light vehicles and auto parts, amounted to MX$2.28 trillion (US$119.7 billion) compared
ASIAN IMPACT
to MX$1.93 trillion (US$101.4 billion) in 2016. Light-
All the Top 25 automotive component suppliers that
vehicles accounted for 48.5 percent of that amount
Automotive News lists in its Top 100 global OEM parts
(US$58 billion), followed by auto parts at 38.7 percent
suppliers supplement have at least one manufacturing
(US$46.4 billion) and heavy vehicles with 12.8 percent
facility in Mexico and some already engage in component
(US$15.3 billion). Between 2016 and 2017, the production
design and engineering operations locally. Among the
value of Mexico’s auto parts sector increased 12.1 percent,
key companies with R&D and product development
from US$41.4 billion in 2016 to US$46.4 billion in 2017.
operations in the country are Germany’s Bosch and Continental, France’s Valeo, Japan’s Tachi-S and Mexico’s
Growth in Mexico’s auto parts production value is not only
Katcon. While in most cases local design operations focus
related to an increment in local OEMs’ demand for original
mostly on adapting products designed abroad for the
equipment and in the Mexican aftermarket but in North
Mexican market, some companies such as Continental are
America as a whole. “Mexico’s auto parts competitiveness
working on cutting-edge technology development and
is based on the 17 million vehicles produced in the
engineering solutions for new trends such as self-driving
NAFTA market rather than on the 3 million produced in
vehicles in Mexico.
A wide network of free-trade agreements including
FILLING GAPS
NAFTA, direct access to the US, cost-competitive and
Two key gaps that exist in Mexico’s automotive supply
qualified labor and a manufacturing industry with high-
chain are tooling systems and specialized raw materials.
quality standards are only a few of the advantages that
“Mexico needs to grow its supplier base at the second
have attracted OEMs as well as their suppliers. Mexico’s
and third levels of the value chain, prioritizing providers
Tier 1 supplier base is composed in its majority by US,
of raw materials and tooling components,” points out
German and Japanese companies supporting their
Ildefonso Guajardo, Mexico’s Minister of Economy. By
conational clients present in Mexico. However, there is
procuring raw materials like engineering resins, steel,
also a smaller participation of Mexican, UK, Chinese,
aluminum and electronics locally, automotive companies
Italian, Swedish, Canadian, Indian and Korean players
could increase their cost competitiveness since they could
among others that cater both to domestic demand and
avoid importing costs when shipping these commodities.
“
to OEMs and aftermarkets abroad.
Mexico’s auto parts competitiveness is based on the 17 million vehicles produced in the NAFTA market rather than on the 3 million produced in Mexico” Óscar Albin, Executive President of INA
Luis Palomé, Managing Director of Belgian exhaustsystem manufacturer BOSAL México, underlines that while the country offers competitive labor costs, raw materials are between 5 and 10 percent more expensive than in Europe. The main issue is the absence of suppliers. “There are not enough (raw material) suppliers and the existing ones find it difficult to supply the volumes the industry needs,” says José Carrera, Purchasing Director of Japanese auto part manufacturer Calsonic Kansei Mexicana. Albin adds that semi-finished components and raw materials are the segments that offer the most areas of opportunity in Mexico’s supply chain. “This is the segment that could improve the most either from a national-development or from a foreign-investment standpoint,” he suggests.
The arrival of Asian players such as Hyundai Group to Monterrey or BAIC to Veracruz has enticed larger Korean
At the same time, the absence of companies focused
and Chinese investment to establish new ventures or
on producing or repairing molds, dies and other tooling
increase their local presence. Hankook Tire, for example,
systems forces metal-mechanic companies to import
has taken advantage of Kia’s growth to increase its
these systems from abroad. Mexico’s automotive industry
presence in the country, according to Sergio Álvarez, the
could substantially increase its auto parts competitiveness
company’s Commercial Director in Mexico.
by ensuring local procurement of the materials used in operations such as metal pressing or component
Similarly, Vinod Miranda, COO of Cheersson México,
welding operations, reducing tariffs levied on imported
says the Chinese Tier 2 supplier of precision stamped
tooling systems or supporting the growth of a domestic
components and tooling systems was attracted to Mexico
tooling industry. Armando Cortés, Executive Director
because of the presence of most of its international Tier
for Industrial Development at ProMéxico, says Mexico
1 customers, which prompted the company to open a
imports around US$2.6 billion worth of tooling systems
manufacturing plant in Queretaro in 2016. “Mexico’s
per year and is the second-largest importer of molds
automotive industry is growing, which results in
worldwide. “Producing these molds in Mexico rather than
opportunities for us to jump in and provide the goods
importing them offers a great opportunity,” he says.
and services in which we specialize,” he says. Several organizations have taken steps to fill the gap. The Going forward, there will be several opportunities for
Nuevo Leon Automotive Cluster (CLAUT) is in the process
more parts manufacturers to jump in and increase their
of launching a tooling cluster in the state to reduce the
supply of original equipment to OEMs, for both global
dependence of Mexico’s automotive industry on imports.
and Mexican players. According to IHS Markit, slightly
Meanwhile, in Aguascalientes, Grupo Sypeisa addresses this
under 17.23 million light vehicles will be produced in
demand through the production, maintenance and repairing
2018 globally and this figure is projected to increase to
of tooling systems and molds used to produce auto parts.
17.38 million by 2022. However, to take advantage of the
“Our goal is to substitute imports of these products to deliver
opportunities this might create, the Mexican supply chain
a better cost-benefit balance for the automotive industry,”
must increase its competitiveness.
says Sergio Andrade, Executive Director of Grupo Sypeisa.
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| VIEW FROM THE TOP
SOLID AUTO PARTS PERFORMANCE SUPPORTS ECONOMY ÓSCAR ALBIN Executive President of INA
216
Q: What are the main drivers behind the growth of the
unlike Mexico, their governments offer tax incentives to
Mexico’s auto parts industry?
companies that do R&D. Mexico is missing out on the
A: Mexico’s auto parts industry grew between 4 and 5
attraction of R&D centers because of the lack of similar
percent in 2017 to a total value of US$87.7 billion. This
incentives.
includes production of auto parts for the domestic and expoting markets, including original equipment and the
Q: What are the main challenges that Mexican companies
aftermarket. This result was possible thanks to US vehicle
face to become world-class suppliers?
production reaching 12 million units, contributing to
A: While some Tier 1 companies merely supply their
North America’s overall light-vehicle production of over
components to OEMs, others also collaborate with OEMs on
17 million units. In 2017, the Mexican automotive industry
technology development. There are five or six Mexican Tier
accounted for 20 percent of Mexico’s manufacturing GDP
1 suppliers that fall into the second category and engage
and 3 percent of the total GDP, with the auto parts industry
in technological advancements oriented to self-driving
accounting for half of these percentages. The Mexican
systems, electrification and other trends. Meanwhile, there
auto parts sector is also responsible for the creation of
are around 100 Mexican companies that supply directly
810,000 direct jobs in 25 states.
to OEMs but do not break any technological paradigm in the automotive industry, which
Q: How on track is Mexico to become the world’s fourth-largest auto parts manufacturer by 2020? A: Mexico is on the right path. The country is only US$10 billion behind
810,000
jobs generated by the auto parts industry in 25 states
means there is still an opportunity for further growth. Regarding international suppliers, these companies generally need to
Germany in this sector. Increased
import semi-finished components
production of vehicles in the US
and raw materials for their operations.
strengthens Mexico’s chances to reach this ranking,
This is the segment that could improve the most,
but rising interest rates in Mexico and the US can be a
either from a national-development or from a foreign-
challenge. Higher interest rates mean consumers pay
investment standpoint. Better programs are still needed
more each month for their car loans and they postpone
to link international suppliers with the local supply chain,
replacing their vehicle or they go for less-equipped
since foreign companies are often unaware of Mexico’s
units. This reduces demand for some auto parts as OEMs
capabilities.
produce fewer vehicles. Q: How can North America grow its competitiveness in Q: How can Mexico continue promoting foreign investment
the global automotive market?
in an uncertain business environment?
A: North America is a large importer of raw materials,
A: The country is making important advancements in
automotive components and vehicles. Yet, its exports
manufacturing and R&D operations but there are issues
outside the region are low. The NAFTA market produces
that need to be addressed. Mexican labor needs to grow in
the vehicles it consumes rather than the vehicles that the
quantity and quality as some regions face difficulties hiring
world demands. On the contrary, Asia and Europe produce
enough employees capable of working on production
vehicles that cater to both their domestic demands and
lines. In terms of investment oriented to R&D, Mexico
those of the rest of the world. North America is missing
is competing with other emerging markets such as
out on the opportunity to produce and export the
India, Eastern Europe, Brazil and China. These countries
compact and low-consumption vehicles that the rest of
have quality engineers and competitive labor costs but
the world wants.
Q: How will the arrival of BMW, Mercedes-Benz and Toyota
the vehicle they would manufacture and training the staff
impact the local supply chain?
they would employ. By the second generation of made-
A: The arrival of new OEMs will lead to the construction
in-Mexico Kia vehicles, we will see greater participation of
of new auto parts plants and the expansion of production
Mexican auto parts.
lines. Companies that came to San Luis Potosi and Aguascalientes to cater to BMW, INFINITI or MercedesBenz are already working on prototypes and components to start supplying these OEMs. BMW chose to set up shop in Mexico because of the German Tier 1 suppliers already in the country. Most of the suppliers opening plants in San Luis Potosi to cater to this OEM are not new to Mexico but have operations elsewhere in the country. Around 90 percent of the Top 100 global auto parts suppliers are present in Mexico. The rest are Chinese companies catering
Around US$300 million worth of investment from auto parts manufacturers will arrive to the Bajio region to supply Toyota
to the Chinese market. Entering the supply chain of a Korean manufacturer is Component manufacturers that have yet to set up shop in
challenging and the best strategy is to approach Kia’s and
Mexico in the short to medium term will supply Toyota at
Hyundai’s purchasing departments in South Korea. Mexican
its plant in Guanajuato, currently under construction. We
components manufacturers need to go to Korea, present
expect the Bajio region will attract auto parts investments
their manufacturing capacities and persuade Korean
worth around US$300 million to support the region’s
automakers to promote local joint ventures between Mexican
already-developed Japanese supplier base. The fact that
companies and their traditional Korean suppliers.
Nissan, Honda and Mazda are present in the Bajio will help Toyota have a soft landing as most of the supplier base it
Q: What auto parts sectors will see their business grow once
needs is already there.
green vehicles conquer the roads? A: An electric, self-driving vehicle will require fewer
Q: Are Mexican automotive component suppliers ready
components than today’s cars and demand for parts such
to meet stricter requirements to service premium brands?
as electric harnesses will increase. An average internal-
A: Mexican auto parts companies are more than ready to
combustion vehicle requires around 1.5km of cable while an
supply premium companies and have done it for a while
electric, self-driving vehicle will need between 3.5km and
now. Mexico’s auto parts competitiveness is based on the
4km. This increased demand is good news for Mexico as
17 million vehicles produced in the NAFTA market rather
the country is a global leader in the production of electric
than on the 3 million produced in Mexico.
harnesses for automotive applications. Furthermore, the most important manufacturers of sensors and electric
Mexico produces all the seatbelts used in North American
motors are already present in the country. Commodities such
vehicle production, including Cadillac, Mercedes-Benz and
as pistons will fade away and their manufacturers will have
BMW. Even Tesla uses a variety of components produced
to migrate toward other components. We are only seeing
in Mexico by Mexican companies. Rassini, for example,
the dawn of this migration.
produces special braking pads that transform kinetic energy into electricity that charges Tesla’s electric-vehicle
Q: What are the main market challenges that electrified
batteries. Mexican suppliers could face a greater challenge
vehicles face?
producing components for cheaper Chinese models than
A: Reaching mass-production of hybrid and electric vehicles
for premium vehicles.
will depend on the technology developed. As long as electric vehicles lack the average 500km of autonomy that today’s
Q: What new opportunities will the arrival of Korean
combustion engines offer and charging times similar to the
and Chinese brands provide to local auto parts
10 minutes it takes to fill a gasoline tank, it is unlikely that
manufacturers?
consumers will adopt them. Once electric models improve in
A: These companies are not particularly open to new
both of these elements, consumers will change their mindset.
suppliers or technologies. Both Korea and China prefer to stick to their national suppliers. Still, it is just a matter of time before these companies follow the example of
The National Auto Parts Industry (INA) is an association
Japanese OEMs and start opening to local suppliers. When
that represents auto parts manufacturers before the Mexican
Kia and its suppliers arrived to Monterrey, they focused all
government. It promotes growth and development of its member-
their attention on building their assembly plants, developing
companies in the original equipment and aftermarket segments
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| VIEW FROM THE TOP
NO STOPPING BRAKE COMPONENT SUPPLIER’S GROWTH DANIEL SANDBERG President and CEO of Brembo North America
Q: What is Mexico’s role in Brembo’s global operations?
consumers to acquire Brembo’s replacements while also
A: Brembo’s business in Mexico has grown substantially
improving our online presence in North America due to
over the past five years, which has enabled us to
growing sales of Internet-based aftermarket purchases.
remain close to our customers and to stay competitive 218
throughout North America. In Mexico and the US, Brembo
Q: What is Brembo’s strategy to introduce its technology
is focused on ramping up its facilities, ensuring that the
to the volume market?
company’s best manufacturing practices are implemented
A: Our growth has been driven primarily by the
quickly and that all our customers’ programs are launched
introduction of our products into mainstream automotive
flawlessly. We have operated for over three decades in
markets to the point that volume cars are now fitted
Mexico and are impressed with the level of commitment
with Brembo brakes. This has prompted us to employ
and general attitude of our associates in the country.
the best manufacturing processes to ensure a supply of
Brembo has hired and developed in Mexico a world-class
top-quality brake systems at the high volumes that our
level of talent that has and will continue contributing to
customers require. Our foundry operations in Mexico and
Brembo’s success.
the US are state-of-the-art facilities that use the latest in high-volume manufacturing processes and quality control
Q: What opportunities does Brembo see from premium
and our machining and assembly operations use creative
vehicle brands starting assembly operations in Mexico?
automation and process control technologies. We have
A: Brembo’s braking systems are standard equipment in
taken all of the best practices that we have developed
many premium vehicles around the world and we strive to
in our facilities around the world and implemented
remain close to customers both in the development and
them there.
manufacturing phases of a product. As premium OEMs establish production facilities here in Mexico, Brembo
In cases such as the Chevrolet Corvette, Brembo not
will be ready to produce and supply brake components
only supplies the brake components but also assembles
from our new manufacturing facilities in Escobedo and
the complete corner of the vehicle and delivers it to the
our recently expanded disc-machining plant in Apodaca.
customer’s final assembly plant. If our client is building
Our first priority is to be located near our customers so
a black car equipped with a yellow Brembo caliper, we
we can provide a fast and reliable service and eliminate
will be notified about it hours before so that we deliver
high transportation costs. Brembo’s components are
that vehicle’s brake system at the exact moment that
heavy and sometimes delicate because they rust in high
that car is close to rolling off the assembly line thanks
humidity, so the company places great importance on
to our just-in-time deliveries. This system helps both
location.
Brembo and its customer eliminate idle inventory in the manufacturing process.
Q: How has the Mexican aftermarket responded to Brembo’s braking solutions?
Q: How feasible is it to integrate sports-grade
A: Brembo has been producing brake components in
components such as carbide-ceramic disks into mass-
Mexico for over three decades. Many vehicles in the
production models?
country employ our components and we offer replacement
A: The carbon ceramic manufacturing process is time and
parts that meet original equipment specifications. Our
resource-intensive, so these components carry a higher
aftermarket family of products is available for purchase
price over similar, traditional components such as cast-
through Mexico’s wholesale, retail and e-commerce sales
iron parts. This means these types of brake components
channels. We also have expanded our distribution network
are reserved primarily for high-performance vehicles sold
and retail outlet network in Mexico to make it easier for
at premium prices such as the Acura NSX, Ford GT or
Chevrolet Corvette. Having said that, the price premium
a brake part was never the goal for us. Brembo develops
of these components has decreased over the past years
and designs brake components that provide maximum
thanks to Brembo’s manufacturing processes becoming
stopping power with style. Our components not only stop
more efficient.
super-cars but we also contribute to the exciting look of those cars with a stylized brake system that lends itself to
Drivers who have carbide-ceramic brake systems in their
the unique design theme of each vehicle. Brembo designs
vehicles notice a superior brake performance since they
its braking components to both perform and stand out.
can take a large amount of heat for an extended period of
The last time we counted, Brembo’s caliper color palate
time without deformation or loss of actuation compared
included over 100 different colors.
to cast-iron systems. Q: How has the introduction of lightweight and mixedmaterial solutions impacted your manufacturing and testing process? A: The introduction of new lightweight materials is a trend that Brembo has explored since its foundation and Brembo has pioneered their introduction into brake systems. We invest over 5 percent of our annual turnover
Brembo invests over 5 percent of its annual turnover in R&D operations and 10 percent of its technical workforce is devoted to technological development
in R&D operations and have 10 percent of our technical workforce devoted to technological development. The
Q: What are your goals regarding sustainability and a
company is always looking to the future of braking, most
more environmentally friendly operation?
recently pioneering brake-by-wire (BBW) technology and
A: In 2017, Brembo established a dedicated environment
experimenting with new materials such as cement brake
and energy department with the specific aim of defining
pads. We are perfecting a BBW system that eliminates
the company’s strategies in this area, such as the
the need for brake fluids. The expansion of the electronic
steady reduction of its plants’ environmental impact.
parking brake system is gaining a foothold in the volume
We also provided more than 195,000 hours of training
vehicle market. These systems are standard equipment
on environment, health, safety and compliance in 2017.
in most supercars and are becoming more popular in the
Brembo continues to invest in projects to reduce energy
mid-premium and performance segments.
consumption and emissions, minimize industrial waste and improve waste reuse and recycling. We have been
Q: What challenges have you found in integrating
recognized as one of the top companies worldwide
electronics to your products while maintaining the same
committed to reducing the causes of climate change by
weight and performance?
the Carbon Disclosure Project and were included on the
A: As with any new technology, our customers and
“A List” of the Climate Change program with particular
consumers should feel comfortable with a new system
reference to CO2 emissions.
in their vehicles. This is particularly true when it comes to brakes because they are a safety component. We believe
Q: How does Brembo plan to increase its operations both
that implementation of BBW systems coupled with
in original equipment and the aftermarket?
mechatronic actuation is the future of brake systems and
A: North America is Brembo’s largest market with a
will provide a faster, more reliable and fully customizable
turnover above US$600 million and this growth is
braking system. This technology should be lighter than
attributable to Brembo’s expansion to seven production
existing brake systems because the hydraulics and brake
facilities that support the North American vehicle market.
fluid lines in the vehicle will be eliminated.
The region’s projected production of 17 million vehicles in 2018 in addition to the growing aftermarket should ensure
The spherical tire technology driven by magnetic
Brembo’s continued strength. We continue to ensure
levitation is interesting for us. It poses challenges for
that not only OEMs but also consumers have access
brakes systems that Brembo is working to overcome
to our products by establishing partnerships with new
through new technologies.
customers such as Canadian Tire and AutoZone.
Q: What is Brembo’s strategy to stand out in the global brake system market?
Brembo is an Italian supplier of brake systems. The company
A: Design is what differentiates Brembo from most
has been present in the Mexican market for more than three
suppliers in the market. The combination of functionality
decades. Brembo supplies brake components to the Ferrari
and design has driven Brembo’s success. Just producing
Formula 1 team and all vehicles racing in the Formula E category
219
| VIEW FROM THE TOP
NEW PROJECTS DEMAND SPECIALIZED LABOR ALEJANDRO VERAZA Managing Country Director of TI Automotive
220
Q: How has TI Automotive taken advantage of the latest
Q: How is TI Automotive preparing for the technological
OEM investments in the country?
changes coming to the industry?
A: TI Automotive’s operations have grown thanks to
A: We have made material-technology development
new OEM projects coming from the NAFTA region and
a priority, mainly focusing on increasing our products’
Europe and our expectation is to maintain 5 percent year-
flexibility. This has helped us become more competitive
on-year growth for the next years. Our focus on quality
and be more attractive for potential clients and has given us
production of fuel and brake lines has helped us gain new
an opportunity to participate in hybrid and electric-vehicle
projects with our existing client base with companies
production.
like Volkswagen, Audi and Chrysler and it has opened the doors for us with new clients that we had previously
We have also tried to increase our efficiency both in labor
not had in Mexico such as Mercedes-Benz. We have also
and technology. Mexico is still highly competitive in terms
grown our operations as a Tier 2 company and we have
of human labor, which means that automation should be
incremented our production destined for exports with
a priority but only to a certain extent. The goal should be
Honda, Volvo and BMW. All these different projects give
to increase precision in our operations without incurring
us enough flexibility to not depend on a single client
in added costs. We have found that training can lead to
and to learn about new technology trends from different
extremely specialized labor that can yield better results
companies to grow our own lineup.
and more flexibility than automation.
Q: How important is Mexico for TI Automotive’s global
Q: What challenges do you see regarding talent
operations and how have you ensured positive results at
development and availability?
all your facilities here?
A: Talent development is a priority for the company at all
A: Mexico is a key contributor in TI Automotive’s global
levels. We still see lack of specialized labor as a challenge
strategy and a country with positive growth levels. For the
for the industry. Recent graduates are excellent for new
industry in general, North America has yielded moderate
operations but during this growing phase, we need people
growth in recent years but Mexico remains a fast-growing
who already have experience in production operations. In
manufacturing hub and that is also true for our company.
the center of the country, people are highly specialized but
We have diversified our operations between the domestic
there is little availability, which means we must train our
and the international market and that has helped us
new hires as fast as possible. In the north of the country
deliver healthy results. Our plant in the State of Mexico,
we face a problem of constant migration. People who
for example, destines 80 percent of its production to the
wanted to move to the US but stayed close to the border
domestic market. San Luis Potosi, on the other hand, sends
are now returning to their states of origin because work
80 percent of its products to the US and Canada, while
opportunities are blooming. Finally, in San Luis Potosi we
Reynosa exports 70 percent of its production to the US.
face the problem of an overall lack of talent, specialized or
Moreover, with our growing operations with new clients,
not, due to the saturation in the entire Bajio region.
Reynosa is now expecting to increase the production share that will stay in Mexico.
The Bajio faces a second problem related to talent and work culture. While people in the north of the country have grown accustomed to a maquila or manufacturing
TI Automotive is a supplier headquartered in the UK. The
mindset, in the Bajio there are still people that grew up
company provides fuel, brake and powertrain components
doing agricultural activities. This means that instead of
to both OEMs and Tier 1 suppliers and has presence in 28
focusing on continuous labor of a technical nature, they
countries
are accustomed to seasonal work.
VIEW FROM THE TOP |
TWILIGHT OF INTERNAL COMBUSTION SPURS INNOVATION LUIS PALOMÉ Managing Director of BOSAL Mexico
Q: How do you expect vehicle electrification to impact
Q: What new opportunities has BOSAL found in the arrival
BOSAL Mexico’s operations?
of more OEMs to Mexico?
A: We expect exhaust systems to disappear between 2038 and
A: Our main clients in Mexico are GM and Volkswagen but
2043, so we need to take advantage of our experience and
the arrival of new OEMs can be an interesting opportunity.
R&D capabilities to develop new technologies and introduce
We have advanced our collaboration projects with BMW
new products to our lineup. We still have time to move
in Mexico thanks to BOSAL engaging in R&D processes for
away from emission-control systems and toward the energy
exhaust systems with that brand in Europe. The incoming
recuperation systems used in hybrid vehicles. In Mexico,
assembly operations of BAIC and JAC in Mexico are
BOSAL produces a heat exchanger for hybrid vehicles that is
also attractive for BOSAL since we already collaborate
exported to the US, China and South Korea. We look forward
with them in China. We need to focus on attacking more
to producing more components for electrified vehicles like this
markets. Our Mexico operations have targeted mostly the
in Mexico but have not landed those projects yet.
US and Europe but Asia is also attractive because of the large volumes it handles. Our strategy to enter new markets
Q: What opportunities did BOSAL identify that prompted
such as Japan or South Korea consists of creating alliances
the company to bring an R&D center to Mexico?
with companies that are already present there.
A: Engineering labor costs in Mexico are more attractive than in other countries. Cost is a major factor in the decision-making
Q: What is your strategy to supply exhaust systems to
process of OEMs and suppliers. Having said that, companies
Japanese automakers in Mexico?
are now interested in the quality levels that Mexican engineers
A: BOSAL Group has no R&D operations in Japan, which
can deliver. The fact that companies such as Continental are
limits our ability to work with Japanese OEMs because
opening design and engineering centers in the country says
they require suppliers to have R&D centers in their home
a lot about what Mexico has to offer. It is time for Mexico to
country. We are exploring several options to become a Tier
stop being solely a manufacturing hub and for R&D operations
2 to Japanese OEMs by supplying components to other
to take place in the country. BOSAL has reached the second
companies that produce exhaust systems for them. This
stage of four in its project to bring an R&D center to Mexico,
strategy can help us to eventually find our way to become
which should open by 1Q20 and will focus on developing
a Tier 1 for Japanese OEMs.
technology for heat exchangers and exhaust systems. Q: How has the ongoing sales downturn and small increase Q: What are BOSAL Group’s priorities when developing
in vehicle production affected BOSAL Mexico’s operations?
technology for more efficient exhaust systems?
A: Despite the uncertainty in the first months of 2018, our
A: Because BOSAL’s headquarters are located in Belgium, the
performance has not been affected. We are viewing 2018 as
company focuses on meeting European emission standards,
a year of consolidation, focusing on landing several projects
which gives us an edge when complying with US regulations.
that were in our pipeline. BOSAL’s Queretaro plant is the
Moreover, we are not fazed by changes in US regulations like
second most important manufacturing facility for the group
the ones declared by the Environmental Protection Agency
because of its size and we expect to reach sustained growth
because we already follow standards that are one step ahead.
rates of 20 to 25 percent in the next four years in Mexico.
For instance, the group develops products that meet Euro VI C standards and has already started working to meet Euro VI D standards. This process trickles down from BOSAL Group’s
BOSAL Group is a global leader in the production of emission-
headquarters to its overseas manufacturing operations, so
control systems. Based in Belgium, the company focuses on
BOSAL Mexico manufactures products that meet these
the development of more efficient and lighter exhaust systems
standards and ensure reduction of vehicle emissions.
for light and heavy vehicles and stationary motors
221
| INFOGRAPHIC
A GLOBAL EFFORT Mexico has attracted investment from all over the world
TOP GLOBAL SUPPLIERS BY SALES
in the auto parts sector, mainly from Tier 1 and Tier 2
3
Magna
Canada
companies looking to support OEM operations, leading
7
Hyundai MOBIS
Korea
to an industry worth US$87.7 billion by the end of 2017.
9
Valeo
France
However, there is still opportunity for the country to develop its global supply chain, mainly in the lower tiers of production. Areas such as raw-material supply and electronic-component assembly, as well as die and mold manufacturing and maintenance remain areas of opportunity where more local and international companies can grow.
Faurecia
France
Yangfeng Automotive Trim Systems
China
21
Aptiv
Ireland
23
Samvardhana Motherson Group
India
24
Autoliv
Sweden
26
Plastic Omnium
France
28
Gestamp
Spain
MARKET VALUE AND INVESTMENT OPPORTUNITIES IN MEXICO’S SUPPLY CHAIN (US$ billion) 12
10.7
10.7
Market opportunity Current production
10.1
10 8.5
8.8
8 6.1
6 5.8
4.9
4
2
1.9
1.6
Others
0.8
0.5
0.7
0.2 Embeded software
0.8 Electric components
Interiors
Plastic injection
Design and engineering
0.3
Semiconductors
Machining
Forging
Foundry
TIER 1 SUPPLIERS AND THEIR PARTICIPATION IN VEHICLE PRODUCTION
1.9
1.5 0.7
Cable and wires
1.3
0 0
2.4 1.5
Die casting
2.5
2.9
Mechanical assembly
2.5
2.7
Surface finishing
3.7
3.6 2
Stamping
222
10 16
Leather interiors
Wipers
Exhaust systems
Sunroofs
Bader, Eagle, Ottawa
FederalMogul, Bosch
Meritor, Katcon
Inalfa
Seatbelts Autoliv
Seats Brose, Tachi-S, Johnson Controls
Lighting OSRAM, HELLA, ZKW, Hyundai MOBIS
Sensors and under-the-hood components
Engine components
Paint and coatings
Bosch, Continental, Hitachi, DENSO, Valeo, Aptiv
Arbomex, MACIMEX, MAHLE, DANA
PPG, Henkel, BASF
Suspension components TRW, ZF
Body parts Gestamp, Plastic Omnium
AUTO PARTS PRODUCTION (Jan-Mar) 6
US$22.98
5
billion in total auto parts sales (1Q18)
4 3 2
1Q17
1Q18
Cooling
Glass and windshields
Oils, lubricants and fluids
Tires
Rubber products
Bodies
Brakes and parts
Diesel engines
Suspension, steering and parts
Stamping and parts
Accessories and parts
Gasoline engines
Engine parts
Transmission, clutches and parts
Other
Electric parts
0
Carpets and seats
1
223
YEARLY AUTO PARTS PRODUCTION (US$ billion)
1.5%
Dashboard and instrument clusters
Glass and windshields Vitro, SaintGobain
Visteon, Preh
GKN, Draxlmeier, American Axle
TRW, Takata, Autoliv
0
0
Monoblock Nemak
Cables Leoni
0.5 0.1
0.2 0
0.1 0 Print material
79.16
0.7
Fiberglass
0.8
2017
Dielectric material
81.63
2016
0.3
Axles and transmission components
Airbags
2015
Sintering
0.4
0
0.2
0.5
83.25
51.27 0.3
0.6
2014
Ceramic
1
0.8
2013
Electric assembly
0.2
2012
Display
0.3
0.7
2011
Metal extrusion
0.8
2010
Plastic extrusion
Printed circuit board
0.3
0.8
Turbing
0.2
Heat treatments
0.1 Electronic components
1.3
Electronic assembly
1.5
59.8
70 60
Glass
80
50
1.9
68.19
participation of the auto parts sector in national GDP
77.1
90
87.72
100
HOW POSITIVE IS YOUR COMPANY ABOUT INVESTING IN MEXICO?*
165 Total
62.4% Very positive 25.5% Positive 0% Not positive 7.3% No answer 4.8% N/A
Carpet
Brakes
Interior systems
Brembo, Akebono
Faurecia, Yangfeng
Tires Goodyear, Michelin, Pirelli
Electric harnesses Delphi, Samvardhana Motherson
Lear Rims
Steering column
Zanini
Thyssenkrupp
Transmission TREMEC, JATCO
Source: INA, Automotive News 2017, ProMéxico, INEGI 2014 *Mexico Automotive Review 2018 interviewee survey
| VIEW FROM THE TOP
SUCCESS SPURS NEW PROJECTS SERGIO ÁLVAREZ Commercial Director of Hankook Tire de México
224
Q: What strategies have you implemented to strengthen
Q: How has the growing manufacturing presence of
your presence in the original equipment market?
Kia and Hyundai helped you build your position among
A: We opened a new distribution center in Monterrey in May
other OEMs?
2017, which has increased Hankook’s presence considerably
A: Kia is a South Korean company like Hankook and has
in the north of the country, particularly in Nuevo Leon,
helped us grow our presence in the country, mainly following
Tamaulipas, Coahuila, Chihuahua, Sonora and part of San
its own increment in sales. Having said that, we continue our
Luis Potosi. This new facility has been beneficial mainly for
work with other brands such as Ford, Chrysler, Chevrolet and
our aftermarket operations, allowing us to store between
Volkswagen and we also have incoming projects with Nissan
60,000 and 80,000 tires, but it has also helped us supply
and BMW at its new facility in San Luis Potosi. Our goal is for
Kia’s and Chrysler’s plants and develop new distributors.
one out of every 10 vehicles manufactured in Mexico to leave the plant with Hankook tires and we have almost reached that
We have another distribution center in Queretaro that caters to
target. We are strengthening our partnerships with OEMs and
the center, south and southeast of the country. This is our main
we are participating in the volume and premium segments.
facility in Mexico with a storage capacity for approximately 180,000 to 200,000 tires. This center supports our operations
Q: How can you grow your presence in the heavy-vehicle
in the light and heavy-vehicle segments for both original
segment beyond the aftermarket?
equipment and the aftermarket. Together, Queretaro and
A: The heavy-vehicle segment is highly specialized and
Monterrey cover most of the country and the next step for the
companies’ priorities can be narrowed to two key elements:
brand is to target the region of Baja California, Baja California
save fuel and reduce tire replacements, thus reducing cost
Sur, Sonora and Sinaloa, as well as the Yucatan Peninsula.
per kilometer. Although low-priced products are still present in this market, the trend has been to limit this offering.
Q: What are your priorities for this market in both the light
The Mexican market has become much more mature and
and heavy-vehicle segments?
Hankook has built a portfolio that favors innovation and
A: We have an aggressive growth strategy in original
safety above everything else. In this segment we are already
equipment for both the light and the heavy-vehicle segments.
working with fleets such as Grupo Toluca, Tres Guerras,
We have already approached trailer manufacturers and
Autolíneas Regiomontanas and Servicios CAD and we have
distributors and our distribution center has been a great
seen double-digit growth in recent years for our Hankook
advantage to assure these companies that we have the
and Aurora brands.
capacity to supply their operations. We already have a key account with a trailer manufacturer in the north of the country,
Q: As a South Korean company, what challenges or
which will also help us grow our presence further. Additionally,
opportunities do you see to maintain your growth in Mexico?
we opened a distribution center in Puebla solely dedicated
A: We have seen great support for Korean companies,
to supply Volkswagen and Audi. We do not discard the
especially after the arrival of Kia and Hyundai, and there
possibility that this center might one day also support our
are even talks about a potential trade agreement between
aftermarket operations in this region but currently, our priority
Mexico and South Korea. For companies such as Hankook
for this center is the original equipment sector.
to remain successful, these strategies must continue. Korean investment in Mexico is growing and we expect that a treaty between the two countries will open new
Hankook Tire is a South Korean tire manufacturer with corporate
opportunities to reduce costs and optimize operations.
presence in 30 countries and manufacturing facilities in eight.
So far, our growth expectations as a company and as
The company has close to 22,000 employees globally and a
part of the Korean investment front are positive for the
production capacity of 104 million units as of 2017
foreseeable future.
INSIGHT |
QUERETARO’S SUPPLIER BASE ATTRACTS CHINESE ATTENTION VINOD MIRANDA COO of Cheersson México
The presence of a strong Tier 1 supplier base in Queretaro is
to supply components, which means Cheersson has to work
not only an advantage for OEMs in the Bajio region but also
well in advance to supply future vehicle models. “Building
for lower-tier suppliers that see an opportunity to support
production equipment or tools takes seven to nine months.
their global customers in a new market, according to Vinod
Then it is necessary to have these tools validated, produce
Miranda, COO of Cheersson México.
validation samples, measure them, get the customer’s approval and only then we can start production,” he adds.
Cheersson, a Chinese Tier 2 supplier of precision stamped components and tooling systems, went the distance to
Cheersson México has already doubled its production
establish and start production in Queretaro in 2016 to
capacity within its first year of operations as it prepares
cater to its global clients. “The presence of most of our
to ramp up production. Participation of Mexican
international customers in the state was the main driving
companies in Cheersson’s local supplier base has also
force behind this project,” says Miranda.
helped the company overcome the challenges that a new manufacturing operation entails. According to Miranda,
Cheersson is already doing business with key Tier 1 players
most of the products that Cheersson México needs are
in China and other countries. According to Miranda,
procured locally with the exception of some commodities.
companies that need high volumes of precision stamping
“We have to rely on suppliers in China, Japan and the US for
components are Cheersson México’s ideal customers. “We
some raw materials and components because suppliers of
have a solid business relationship with the procurement
these products are not found locally,” he says. Bringing in
departments of some Fortune 500 automotive companies
local suppliers helps the company avoid imports and added
in several locations around the world,” he says. Cheersson
tariffs as well. “We need to find a solid cost-benefit balance
takes advantage of these global relationships to showcase
between the parts we procure from abroad and our local
the advantages of the stamping products and services
sourcing operations,” says Miranda.
it offers. Quality suppliers do not come easy and Cheersson has gone “Mexico’s automotive industry is growing, which results in
the distance to ensure Mexican companies meet its needs.
opportunities for Cheersson to jump in and provide the
“We hired the best talent that would help Cheersson México
goods and services in which it specializes,” says Miranda. The
reach out to the Mexican supplier base,” says Miranda.
company does not only want to focus on the Bajio region but
The company then put in place a qualification process
plans to cover all of Mexico and the US from its Queretaro
that screens suppliers. “This ensures that prospective
plant. The company already caters to certain manufacturing
suppliers have the necessary quality management systems,
operations in border town Ciudad Juarez, Chihuahua.
technology and financial capacity to deliver the products and quality demanded by Cheersson México,” says Miranda.
Cheersson’s operations in Queretaro already have strong presence with global OEMs such as Tesla in the US, but
The company sees a gap in tooling development in
international clients in Mexico mean more opportunities and
Mexico but Cheersson has waded through this obstacle by
Cheersson México is preparing to ramp up its component
producing tooling systems in-house. “Tooling suppliers in
production. “We are working with our clients in Mexico
Mexico are not very good due to lack of precision tolerance
in the development stage of some components, adding
capabilities and less competitive costs,” he says. “It is
machines, tools and preparing to boost production,” says
more cost-efficient to produce tooling and equipment in
Miranda. Automotive companies generally develop their
Asia and import it than building it locally, so Cheersson
components two to three years in advance of production and
designs, fabricates and develops its tooling and automation
take longer to start producing when awarded a new contract
equipment at its headquarters in China.”
225
| VIEW FROM THE TOP
TESTING IS GREENFIELD AREA FOR GLOBAL SUPPLIER Guli Lima Director of Controlar North America
Fernando Leite Co-founder of Controlar
Q: How are Controlar services divided in relation to Mexico’s
companies understand the standards we work with. However,
automotive industry?
most other global companies in Mexico still have made no
FL: Globally, the industry represents 90 percent of our
decision on which testing equipment they can source locally.
activities, given the strength of this sector in the countries 226
where we are present: Mexico, Spain, Portugal and Malaysia.
Q: What factors could help the company increase its
In Mexico we service solely the automotive industry.
market share? FL: Controlar’s penetration in the market will grow in Mexico
GL: We work with Visteon as their global suppliers for
inasmuch as R&D operations evolve in the country. We
print circuit board (PCB) testing and we also collaborate
see the arrival of more R&D centers attached to leading
locally with Aptive. We also have a strong collaboration
Tier 1 suppliers as a positive for our company and for the
with Bosch globally. Our focus is mostly on infotainment
industry. The country must evolve toward a technological-
systems including radios, GPS solutions, dashboards and
development future because its position as a low-cost
instrument clusters. At the moment, our operations are
manufacturing destination will not last forever.
40 percent focused on developing testing solutions and 60 percent on automation equipment and services. Half
GL: Companies investing in R&D operations need assurance
of the testing solutions we have marketed in Mexico were
that they will be able to complete their design and
designed and brought directly from Portugal. The rest have
manufacturing processes locally. Otherwise, they have to
been specifically designed for our local clients and have
send those components abroad for validation at OEMs'
been developed along our automation integration services.
headquarters, which only delays the process. That is the main advantage that a company such as Controlar can offer.
Q: Being a recent investor, what opportunities do you see for Controlar to develop in the Mexican market?
Q: How have you ensured both large Tier 1 companies and
FL: Data has become a key element in vehicles. Cars now
smaller suppliers can access Controlar’s solutions?
include more electronic components and they need to manage
GL: We are a system integrator and our goal is to build
more information to be connected with other vehicles and
automation systems that meet the clients’ needs at the
with satellite communication. Controlar’s value proposition
fairest cost possible. The cost of the solution depends on the
is to build testing systems that can verify and validate all
type of equipment the client needs and it is true that robotic
components related to data management are built properly.
equipment can be expensive. Having said that, robotic solutions have become much more accessible in recent years.
GL: Mexico still has enormous untapped potential in the testing market with companies that do not have testing operations
Q: What are your growth expectations in Mexico for the
in Mexico. However, there is also massive opportunity to
near future?
collaborate with global Tier 1 companies like Bosch or Magneti
GL: Our first year in Mexico focused on building our
Marelli that still source most of their testing equipment from
operational infrastructure and training our people to work
abroad. Our relationship with companies like Bosch has been
according to Controlar’s global standards. Our goal now is
possible thanks to our global presence and the fact that these
to evolve our operations in Mexico to the point where they represent between 5 and 10 percent of our global revenue. We do not have plans to expand our facilities yet but we
Controlar is a Portuguese supplier of testing equipment and
do need commercial, technical and engineering teams in
automation solutions founded in 1995. Controlar supplies
different regions. Chihuahua, Ciudad Juarez, Guadalajara,
innovative
Monterrey and San Luis Potosi will be our priorities to
and
technological
solutions
for
aerospace and defense and electronics companies
automotive,
establish a commercial link by the end of 2018 or early 2019.
INFOGRAPHIC |
MEXICO'S AUTO PARTS STRENGTH GLOBAL LEADERS IN AUTO PARTS PRODUCTION (US$ billion)
Although Mexico is internationally known as a light-vehicle manufacturer, the country is also a leading player in auto parts production, a position that will only strengthen as OEMs ramp up
China
their operations. Mexico is ranked fifth in this segment, behind China, the US, Japan and Germany, with production of US$87.7 billion in 2017. Thanks to its strength in this segment, Mexico has grown its trade balance in the automotive industry to US$70.8 billion in 2017,
US
which is almost three times greater than the trade balance value on remittances. Japan
STATE CONTRIBUTION TO AUTO PARTS PRODUCTION IN MEXICO
Germany
19.6% Others
227
Mexico
South Korea
50.6% Northern
India
border
Canada
Brazil
29.8% Bajio region Italy
Thailand 0
The northern border contributes 50.6 percent of Mexico's total auto parts production
100 200 300 400 500 600 700
2015
2016
2017
TITLE MEXICO'S TRADE BALANCE (US$ billion) 80
70.8
70 60 50 40
28.8
30 20
10.5
10 0 -10 -20 -30
-18.4 2006
——Automotive Source: INA, AMIA
2007
2008
2009
——Oil and gas
2010
2011
2012
2013
——Remittances
2014
2015
2016
——Tourism
2017
| ROUNDTABLE
HOW CAN LOCAL PLAYERS PARTICIPATE IN GLOBAL MANUFACTURING CHAINS?
Just as Mexico's clusters showcase the strength of different automotive regions, country blocks have also formed globally in an effort to increase regional competitiveness and Mexico is a key participant in the North American supply chain. Automotive has become a truly globalized industry where companies from around the world participate and compete for dominance in quality, design and costcompetitiveness. The challenge for Mexican companies is to find ways to stand out and be recognized as reliable partners in automotive production.
Building a national supplier base is an institutional priority for ProMéxico. We cater to 228
advanced-manufacturing industries such as aerospace, automotive and electronics, which usually share a supplier base. Mexican suppliers are evolving. Rather than catering to a single industry, they are supplying several and diversifying their portfolio. This is a positive step in the development of the country’s advanced-manufacturing
ARMANDO CORTÉS Executive Director for Industrial Development at ProMéxico
industries. ProMéxico focuses on identifying the productive capacities of SMEs so they can join these industries’ supply chains and on raising Mexican content in these industries through business meetings focused on strategic industrial processes. Tooling is perhaps the area that offers the most opportunities. All industries need tooling solutions such as molds and dies but Mexico imports around US$2.6 billion in tooling annually and is the second-largest importer of molds worldwide.
Companies should make continuous improvement a priority, both in quality of products and processes. Certifications are equally important. Becoming a certified company is a complicated process that implies changing paradigms within the business itself and requires a strong economic backbone to support the necessary investment to align the company to international standards. Similarly, players looking
ELISA CRESPO Vice President of the Automotive Cluster of the State of Mexico
to join the production chain must be willing to invest in implementing the latest technology in their processes. Talent development should also be one of the utmost priorities, together with technology integration, particularly as it relates to Industry 4.0 applications. We understand these difficulties, which is why we have opened a dialogue with the state government to boost financing programs for companies wanting to participate in the automotive chain.
Regardless of political issues such as the renegotiation of NAFTA, there are huge opportunities for Mexican suppliers to integrate into American production chains. However, local players must deliver quality, achieve cost competitiveness and implement adequate technology to meet the requirements of suppliers and OEMs. EVCO Plastics is completely integrated into the US automotive supply chain, as well as with household
HUMBERTO GARZA President of EVCO Plastics
appliances, health and other sectors, and we have grown thanks to these kinds of opportunities. The US and Mexico are complementary economies, much like Germany and Turkey. We can improve this collaboration through innovation centers and several US companies are already bringing innovative projects and R&D branches to Mexico. If this collaboration continues, the region can increase its competitiveness.
Integrating technology and growing the capabilities of local companies is crucial, particularly in filling the holes of the current supply chain. Vehicle production is certainly important considering the country produces approximately 3.5 million light vehicles per year. However, auto part production is equally if not more important since every year this industry accounts for over US$80 billion in production. In plastics, for example, there are not enough mold manufacturers in the country. Many plastic component providers are working at full capacity and they are looking for companies to subcontract part of their production. The challenge now is finding those companies that are willing to make the effort to become true members of the automotive production chain.
JUAN JOSÉ ZARAGOZA Mexico Country Leader of Transportation and Advanced Polymers at DowDuPont
The main challenge for Mexican companies is investment. Many companies are focused on developing innovative manufacturing processes since Mexico can no longer be competitive due to low labor costs alone. Mexican companies should face fewer difficulties to integrate into US productive chains once the region is 229
strengthened. We also look forward to having more flexible US-Mexico trade that incentivizes investments in the medium and long term. Sourcing cost-competitive raw materials has now become a challenge due to the increased prices in steel and aluminum. Most raw materials are not produced in North America but imported from
JUAN ALCIDE Vice President and General Manager of Gill Industries
Asia and Europe, so the challenge is finding a way to produce locally.
When we first invested in Mexico, we only focused on component manufacturing operations. Now, we also engage in machinery and product development. Brose opened a center for machinery development in Queretaro and now builds equipment to cater to Brose’s needs in the US, Mexico and Canada. Brose brought the necessary technology from Germany to build laser welders in its El Marqués plant and this will be the first time Brose designs and builds equipment outside Germany. Having trained workers has enabled us to engage in these advanced activities. Our new goal is to start a project with the Polytechnic University of Queretaro (UPQ) in March 2018. Brose will have its own area within the university where the company will engage in technological innovation.
MANUEL GUEVARA General Manager Queretaro – El Marqués Plant at Brose México
There are already over 2,000 German companies operating in Mexico generating more than 150,000 jobs, which clearly shows Germany’s belief in Mexico´s potential as an investment destination. BASF values self-learning and individual training with coworkers as the optimal tools to raise the Mexican workforce to the same level of any country. We have created several mentoring and development programs for our employees and trained Mexicans outside of Mexico to gain international experience, implement it in their everyday activities and share it with their peers. We believe that talent exists in Mexico. We are investing in training for our customers and by the end of 2018 we will re-inaugurate our training center for automotive refinishing in Toluca.
FRANK HEZEL Vice President of BASF’s Coatings Division in Mexico, Central America & Caribbean
The biggest challenge is building confidence among Tier 1 suppliers. Most of these players are foreign and they have to be convinced about the advantages of trusting a Mexican supplier. We understand that companies look for solid, trustworthy partners with the financial backbone to meet their clients’ demands. For this reason, we have worked with the state government to offer financial support to SMEs looking to work with a foreign company. Additionally, we have worked on a strategy to combine efforts from several SMEs to become a unified front that can meet OEMs’ requirements in terms of volume and delivery times.
EFRAÍN MATA President of GIRAA Automotive Cluster
| PROJECT SPOTLIGHT
NEXT GENERATION SCANIA: RENOVATED SUSTAINABILITY Scania is a Swedish OEM focused on the production and sale of trucks and buses and related services. With 20 years of presence in the Mexican market, Scania’s network includes 11 dealerships, 48 service points and an assembly plant in Queretaro that produces all Scania vehicles circulating on Mexico’s roads. As part of its commitment to sustainability, Scania focuses on providing the market with solutions that reduce carbon footprints in transportation, operating sustainably in terms of its product manufacturing processes, the wellbeing of its collaborators and the company’s social impact. 231
With this in mind, Scania has launched its new generation of heavy vehicles that facilitate the adoption of sustainable transportation. According to a press release posted by the company, the new range of trucks and buses are the result of 10 years of development and an investment of approximately US$2.2 billion to ensure that Scania’s customers can always carry out their work in the most sustainable and profitable way. The company underlines that all Euro VI engines powering Scania’s new truck range have received new management systems. Additionally, the improved cooling capacity in the cabs of these new trucks allows clients to save an average of 3 percent more fuel. According to Enrique Enrich, Director General of Scania Mexico, the new range of trucks and buses were launched in Europe in 2016 but will reach the Mexican market as the country embraces Euro VI regulations. “The new vehicles are more fuel efficient and clients will be pleased with the results they offer,” he told Mexico Automotive Review in 2017. Among the advantages that set apart the new generation of Scania trucks is its modular system that improves performance, provides greater connectivity and include a comprehensive set of productivity-enhancing tools and sustainable solutions. According to Henrik Henriksson, President and CEO of Scania, the company did not only launch a new truck range but also a unique, ingenious toolbox of sustainable solutions. Scania underlines that its new truck generation can easily run on hydrogenated vegetable oil (HVO), conventional diesel or a combination of both without losing performance. The company highlights that in the best-case scenario, a new generation Scania truck can reduce CO2 emissions by up to 90 percent.
Next Generation Scania
9
LOGISTICS, CONNECTION, INFRASTRUCTURE
As a natural logistics hub, Mexico has the advantage of being connected to the second-largest market in the world and having access to both the Atlantic and the Pacific oceans. This position is strengthened by Mexico’s free-trade agreements with 46 countries. However, companies agree there is a lack of proper infrastructure and adequate processes to support further growth for the automotive industry. With new investments coming, the country faces the challenge of growing its logistics infrastructure to satisfy the needs of new OEMs and suppliers.
Logistics, Connection, Infrastructure focuses on the relationship between logistics infrastructure and providers to offer expedited shipments for importers and exporters. Companies share their views on the most pressing issues impacting the industry, such as incomplete infrastructure and too much red tape at customs, while leading players showcase their advantages in supporting a growing supply chain.
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CHAPTER 9: LOGISTICS, CONNECTION, INFRASTRUCTURE 236
ANALYSIS: Logistics Progress Made but More Needs to be Done
237
INSIGHT: Arlette Lua, Crane Worldwide Logistics
238
VIEW FROM THE TOP: Miguel Muñoz, Geodis México
239
INSIGHT: Miguel Trejo, Agility Logistics
240
VIEW FROM THE TOP: Edgardo Hamon, Dachser Mexico
241
VIEW FROM THE TOP: Manuel Eslava, TIBA
242
VEHICLE SPOTLIGHT: Volkswagen’s Delivery 6.160: the New Addition to the Family
244
VIEW FROM THE TOP: Alexander Katsouris, Europartners México
245
VIEW FROM THE TOP: Massimo Paolotti, Ventana Serra
235
Francesco Petrelli, Ventana Serra
246
VIEW FROM THE TOP: Manuel Díaz, Seko Logistics
247
INSIGHT: Kevin Schoberth, Dietrich Logistics
248
VIEW FROM THE TOP: Rubén Imán, Onest Logistics
249
INSIGHT: Carlos Canseco, PELT
250
ROUNDTABLE: Do You Consider Mexico a True Logistics Hub?
252
INSIGHT: Ramiro Delgado, Solistica
253
INSIGHT: Rafael Mora, Corrubox
254
VIEW FROM THE TOP: Luis Manuel Quiroz, Guanajuato Puerto Interior
256
VIEW FROM THE TOP: Efraín Arias, SCT Centro Querétaro
258
INSIGHT: Mauricio Garza, Interpuerto Monterrey
259
INSIGHT: Yoav Megged, Traffilog
260
VIEW FROM THE TOP: Enrique Segovia, SAKTËSI
261
Fernando Segovia, SAKTËSI
INSIGHT: Alfredo Lozano, LIS Software Solutions
| ANALYSIS
LOGISTICS PROGRESS MADE BUT MORE NEEDS TO BE DONE An increasingly globalized manufacturing industry calls for efficient logistics processes that ensure competitiveness. Despite the challenges that logistics operations in Mexico face, the country’s geographical position, diversified freetrade network and privileged location highlight Mexico's logistics potential Insufficient infrastructure, security risks and an outdated
key role in this process. Ramiro Delgado, Global Commercial
regulatory framework for the logistics sector are just
and Marketing Director at Solistica, says logistics operators
a few of the hurdles logistics operators face in Mexico.
in Mexico also need to work with the public sector to
However, the implementation of digital solutions and
guarantee that investments in infrastructure are aligned with
best international practices can help companies increase
the industry’s needs. “Construction of multimodal logistics
their operational efficiency to the customers’ benefit. The
centers is key,” he says.
World Economic Forum’s Global Competitiveness Report 236
2017-2018, ranked Mexico 71st of 137 countries in terms of
Security has also become a major concern for companies
the quality of its infrastructure, with railroad, port and air
in Mexico. According to data from CANACAR, over 10,200
transport infrastructure as the areas where the country
truck robberies were reported in 2017 compared to 5,435
has lagged the most.
robberies in 2015, which means an 87.7 percent increase in
“
Digitalization has been a key element in bridging the gap between clients and forwarders” Alexander Katsouris, Automotive Logistics Director at Europartners México
What to address first is a topic of discussion. Arlette Lua,
two years. The association highlights that the sum of direct and indirect costs of truck robberies in 2017 amounted to MX$92.5 billion (US$4.9 billion), which equaled more than 0.5 percent of Mexico’s GDP in that year. State of Mexico, Puebla, Michoacan and Tlaxcala concentrated 75 percent of all truck thefts. Train robberies also increased in 2017. Mexico’s Railroad Transportation Regulatory Agency (ARTF) reported a total 1,278 incidents where cargo was stolen in 2017 and at least 135 cases of train robberies involving automotive products, particularly assembled vehicles. Close to 50 percent of all these robberies took place in Veracruz, Puebla, Guanajuato and Queretaro.
Director of Automotive Industry Vertical – Mexico at USbased operator Crane Worldwide Logistics, says Mexico’s
Alexander Katsouris, Automotive Logistics Director at
roads are the most important area of opportunity for the
Europartners México, says security is a key concern for both
country to improve its logistics competitiveness. On the other
automotive companies and freight-forwarders. Muñoz agrees:
hand, Miguel Muñoz, Managing Director of Geodis México,
“Security issues in Mexico are a factor that should not be
says the country’s logistics infrastructure presents a similar
overlooked since logistics operators help automotive clients
challenge for all industries and underlines that Mexico’s port
transport goods that are highly susceptible to theft.” Moreover,
infrastructure has been overwhelmed.
according to Francesco Petrelli, Automotive Specialist at Ventana Serra, security issues along Mexican railroads have
President Enrique Peña Nieto’s administration laid out an
disincentivized their use among logistics operators.
action plan to develop the country’s infrastructure but this support has fallen behind. The Mexican Chamber of the
Several technology companies have identified the needs of
Construction Industry (CMIC) estimates the country will have
logistics companies in terms of security and efficiency and
advanced 80 percent of Mexico’s National Infrastructure Plan
have developed digital solutions to support these players.
2014-2018 by the end of the Peña Nieto government in the
“Being unable to effectively control costs can prevent carriers
communications and transports sectors, including ports,
from offering competitive prices,” says Fernando Segovia,
airports, roads and railroads. President-elect Andrés Manuel
Operations Director at Mexican software company SÄKTESI.
López Obrador has vowed to allocate resources equivalent to
Several global freight-forwarding and logistics players have
around 4.2 percent of Mexico’s GDP to financing infrastructure
also developed their own platforms as a strategy to offer
projects with regional impact as well as priority social
clients in the automotive and other industries transparency.
programs in his Nation Project 2018-2024. The construction,
“Digitalization has been a key element in bridging the gap
modernization and preservation of Mexico’s roads will play a
between clients and forwarders,” says Katsouris.
INSIGHT |
TRANSPARENCY, TECHNOLOGY: A WINNING LOGISTICS MIX ARLETTE LUA Director of the Automotive Industry Vertical - Mexico at Crane Worldwide Logistics
Growing trade volumes and increasingly complex logistics
In the case of international shipments, Crane’s strategy is
processes in North America pose challenges for the
twofold. On the one hand, the company prepares in advance
region’s automotive industry. However, an operation based
to deal with customs procedures by sitting with both the client
on transparency and cost optimization through effective
company and its customs agent to understand the applicable
relationship building and technology implementation can
procedures to the client’s goods. This includes assessing how
help clients maximize their resources and avoid delays in
documents must be presented to reduce waiting times. Crane
key shipments, says Arlette Lua, Director of the Automotive
also sends the customs agent a pre-alert when a shipment is
Industry Vertical - Mexico at Crane Worldwide Logistics.
sent so the team is ready to process it. With some automotive clients, the company has integrated sea terminals, such as
“Being transparent with clients, explaining all logistics
Contecon and SCA Manzanillo, to maximize efficiency.
processes and teaching them how logistics operations are handled is how we earn their trust and improve operations,”
The other side of the strategy consists of implementing
says Lua. “Some logistics operators might not be transparent
digital technology to help clients track their cargo and
about their processes out of fear of losing clients, but Crane
speed up the customs process. “Our C-View digital
believes in transparency and accompanying clients step by
interface makes logistics processes more transparent by
step in their international logistics processes.” Founded in
showcasing information on shipments in a user-friendly
2008, Crane Worldwide Logistics takes advantage of its global
way,” says Lua. This system offers clients visibility on the
presence and consolidated weekly slots in cargo aircraft to
logistics solutions they bought and how operations are
compete in the Mexican market. Although the company’s
running. Among other features, the software shows when
Mexico operations have been traditionally oriented to the oil
a shipment reaches a milestone, such as when it leaves port
and gas industry, Lua says automotive grows in importance
or is picked up. “C-View displays real-time information on
since 1Q17. “We are present anywhere there is automotive
how likely shipments are to be delivered on time,” says Lua.
cargo to be transported,” says Lua.
“Moreover, we make an effort to ensure our shipments are on time at least 95 percent of the time.”
Crane keeps its clients close to maximize the efficiency of logistics processes. When the company starts working with a
According to Lua, while automotive companies share some
new client or production line, Crane focuses on implementing
demands in common with logistics operators such as
its Standard Operating Process (SOPs) to make sure setbacks
punctuality and relationships with sea, land and airborne
are reduced. Similarly, the company trains its clients in the
transportation companies, there are some areas where they
use of Crane’s C-View software to track down shipments so
differ. “The automotive industry generally demands Crane’s
they can fully harness the advantages of an advanced user
service suppliers to hold C-TPAT and BASC certifications,”
interface with immediate tracking. “Crane offers a variety of
she says. Availability is also a key decision-making element
logistics services paired with technology at a competitive
for Crane’s automotive clients that often call on a weekly
price to curb costs and processing times,” says Lua.
basis to know whether the company has available slots for transportation. Lua says Crane’s alliances with sea carriers
The company also helps clients improve their operations by
have been attractive for automotive companies. “They look
training their staff in key shipping such as labeling or route
for direct routes and spaces within shipments that guarantee
optimization. According to Lua, small services such as pallet
their products will not stay still,” she says. Lua underlines that
wrapping and repalletizing can go a long way when it comes
Crane’s relationships with different transportation companies
to preventing shipment losses or damage to merchandise.
enables the operator to offer the much sought-after levels of
“Once clients understand these advantages, they adopt them
security and quality that automotive companies demand from
and improve their operations,” she says.
their logistics partners.
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| VIEW FROM THE TOP
R&D IS NOT ONLY FOR COMPONENT PRODUCTION MIGUEL MUÑOZ Managing Director of Geodis México
238
Q: How has Geodis built a name for itself in the Mexican
and the north of the country has been a priority. Our first
automotive sector?
two years in Monterrey have been quite slow but after
A: The automotive sector has been the cornerstone
adjusting our business strategy and providing further
of Geodis’ growth in Mexico for the past 10 years. Our
training for our personnel, we expect to gain a much
specialization in the industry has helped us build tailor-made
stronger position in the region.
solutions for our automotive clients and also to translate our knowledge into other industrial sectors. Although our
Nationally, we have grown at a double-digit rate year-
growth today is not that reliant on automotive, this sector
on-year for the last six years. In 2017, Geodis grew its
still represents 25 percent of our business. We understand
operations by 17 percent and we are estimating an increase
that we cannot neglect our operations in this segment and
of 15 percent for 2018.
we are continuously working to establish new partnerships both with suppliers and with OEMs.
Q: What is Geodis’ experience in non-emergency operations?
The biggest advantage we can offer clients with our
A: We participate in our clients’ planned logistics and we
build-to-suit approach is our response immediacy in
have an internal business intelligence division, which we
the event of any logistics emergency with the use of
refer to as our R&D division, that helps us operate based on
special charters or even onboard-courier services. Our
a company’s demand forecasts and inventory capabilities.
team is highly trained in the industry’s language and we
We analyze our clients’ operations based on a long-term
can help our clients track cargo not only by shipment
plan. Our business intelligence unit, coupled with our
but by part number. Even though suppliers may place an
procurement division, creates an implementation plan that
order for a specific product along with the rest of their
guarantees we will be able to meet our clients’ demands
materials, thanks to Geodis’ system OEMs can track a
for the duration of the project at the price we originally
single part to know exactly when it will arrive to their
specified. We dedicate whatever time and resources
door. We know what components are in each container,
are needed to build a solution that meets all our clients’
resulting in a much more efficient logistics solution with
requirements.
absolute visibility. Q: Emergency services are becoming a standard offering Q: In which automotive regions does Geodis see the most
in the logistics sector. How can Geodis take this service to
opportunity to grow its operations?
the next level and stand out from its competitors?
A: The Bajio and central Mexico are the main regions
A: It is true that logistics companies might have a
where Geodis has developed a strong presence. We have
similar service lineup, which means that the only true
recently opened new offices in Leon and we already had
differentiator can be the experience and reliability
presence in Queretaro and San Luis Potosi. Monterrey is
that we offer to the client. Our team is in many cases
also one of the last offices that Geodis inaugurated back
multilingual or at least bilingual and is up to date with
in 2015. Over the last 18 months, the company has favored
the latest needs and trends in the industry. We have even
regionalization as a key strategy for further development
developed a Center for Automotive Competitiveness based at our headquarters in Mexico City and with branches all over the country. The center serves only our
Geodis is a French supply chain operator part of the SNCF Group.
automotive clients. Many of our competitors split their
The company is the leading transport and logistics operator in its
business according to type of freight (air, sea or road)
home country and No. 4 in Europe. It has direct presence in 67
but we chose to build a single cell solely focused on the
countries and operates within a global network of 120 countries
development of our automotive partners.
INSIGHT |
UNDERSERVED SMEs A SIGNIFICANT OPPORTUNITY MIGUEL TREJO Sales Director of Agility Logistics
While big logistics operators with global presence
To this end, the company released in 2018 its Shipa Freight
developed solutions to cater to OEMs and large Tier 1
platform as a way for companies to use digitalization to
suppliers, SMEs in emerging markets such as Mexico
boost their logistics operations. “Clients can enter this digital
are being underserved, according to Miguel Trejo, Sales
platform, quote their seaborne or airborne shipments in a
Director of Agility Logistics. Operators are missing a clear
complete or consolidated container, book it immediately and
opportunity, he says.
pay online,” says Trejo.
“Not all companies have the same access to a logistics
“Shipa Freight is a simple, technology-driven answer
operator,” Trejo says. “We have found great business potential
for small and medium-size businesses trying to take the
among SMEs that the big fish have left unattended.” As a
complexity out of their international shipping,” said Tarek
Kuwait-based logistics operator with presence in over 100
Sultan, CEO of Agility at the company’s release of its
countries, Agility Logistics focuses on offering support to
newest platform. “It gives them the transparency, flexibility,
small and medium importers and exporters, in addition to
competitive pricing and customer service that the industry
some of the world’s largest corporations. The company takes
offers only to multinationals and high-volume customers.”
advantage of its experience in international trade, its global
The company has a database with millions of quotes so
presence and technological prowess to help foreign clients
that whenever users access the platform, they can know
come to Mexico and local clients to participate in global trade.
exactly how much they will pay for a shipment according to weight, origin, destination and the type of commodity
In a country where up to 52 percent of the GDP is generated
that will be transported. “This gives clients complete clarity
by SMEs, according to INEGI data, the importance of helping
throughout the shipment process,” Trejo says. “Clients can
these companies to integrate into global supply chains cannot
further mitigate their risks by buying insurance for their
be stressed enough. More so when it comes to the Mexican
shipments straight from the platform.”
automotive industry, which contributes with approximately 3 percent of GDP and 18 percent of the country’s manufacturing
The introduction of Shipa Freight is Agility Logistics’ effort
GDP, according to ProMéxico. Trejo says Agility Logistics is
to make logistics in Mexico a more streamlined process.
in an excellent position to boost Mexico’s GDP thanks to its
Trejo, however, still sees other obstacles that the country
32 years of experience in the country and its origins as a
must overcome to consolidate its position as a logistics hub.
company from an emerging market.
“The 2012-2018 federal administration made a significant effort to develop logistics infrastructure with great-scale
While logistics operations have achieved significant
projects such as NAIM and improvements to ports and
milestones globally, Trejo underlines the gap in logistics
railroads.” Improved operations in the Manzanillo, Veracruz
between developed and developing economies. “Logistics
and Lazaro Cardenas ports have been crucial for the
generally are more advanced in economies such as the US
company’s results but there is still much to do for Mexico
or Europe while less-developed Latin American countries
to reach its true logistics potential.
often have fallen back,” he says. Yet, automotive FDI keeps pouring in and Agility Logistics has found a niche
Offering greater certainty to logistics operators and
among suspension and seat component providers that
transportation companies while increasing security should
seek to grow their business in Mexico. The company has
be top priorities for the 2018-2024 federal administration,
advocated itself to developing technology that eases
according to Trejo. “We cannot forego the development
logistics processes for international trade. According to
and specialization that Mexico’s automotive industry
Trejo, the company wants to be seen as a technology
has reached and that includes logistics processes and
company that collaborates in the area of logistics.
infrastructure.”
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| VIEW FROM THE TOP
DEVELOPING DIRECT TRADE LANES INTO MEXICO EDGARDO HAMON Country Manager of Dachser Mexico
240
Q: What are automotive companies demanding from
Being a family company also gives us an edge in terms
logistics operators?
of flexibility and adaptability when compared to larger
A: Automotive companies look for someone that can respond
corporations that cannot meet very specific needs due to
to urgent demands. We have a dedicated team that works
the size of their operations. Large 3PL providers normally
24 hours a day, seven days a week so we can be aware of
focus on OEM operations, while we target Tier 1 and Tier 2
whatever problems our clients might have. We already have
companies where we can offer dedicated and much more
two shifts working nonstop to support the industry and we are
specialized solutions. We are already working with several
in the process of adding a third shift that will start operating
important automotive companies and 70 other companies
in September to follow up on shipments during the night.
with operations in Mexico. Our priority is to target more of these transnational suppliers, offering support through our
Improving delivery times is critical for this industry because
presence in over 396 locations around the world.
it leads to cost reductions in terms of warehousing. Our large presence in Europe has helped us build confidence
Q: How is the company innovating in its offering to boost
among automotive clients by being able to respond to
its clients’ competitiveness?
their demands in a timely fashion, regardless of the type of
A: Traditionally, Dachser Mexico was mostly focused on
company we are serving. This strength has also opened doors
imports. Now, our goal is to balance our operations between
for Dachser with European companies that are investing
imports and exports, mostly because of Mexico’s economic
in Mexico. Today, we have extensive delivery capacity in
growth in recent years. Having said that, we still need
Europe, which combined with our local and international
to strengthen our domestic offering. We already have a
warehouses allows us to guarantee delivery times that few
considerable volume of automotive operations but we can still
other companies can match. Together with our European
go further, not only focusing on port-to-port transportation but
road logistics capabilities, we follow a strict global policy
also offering supply chain solutions. Dachser is now creating
regarding sea and air carrier selection that puts cargo safety
consolidated air and sea freight services to Germany and
and delivery times above everything else. We implement that
Brazil, both of which are markets with significant automotive
same strategy to the selection of road freighters in Mexico
operations and a strong relationship with Mexico. Specifically
to ensure maximum quality in our service.
with Germany, we are building a consolidated service from Germany directly to Queretaro to supply the entire Bajio
Q: What would you consider Dachser’s main priorities as a
region thus reducing delivery times and boosting savings
logistics provider for the automotive market?
for our clients. This logistics hub in Queretaro is completely
A: I am a firm believer in personalized service as a
innovative and will be a key advantage for Dachser against
differentiator and this has been our main focus. We
other local and international logistics providers.
have solidified our customer service area and we have designated a specific team dedicated to the automotive
Q: How important is the automotive sector for Dachser
industry. Today, we have over 15 people solely focused on
Logistics in Mexico?
this sector, offering specialized services. Some of them even
A: The automotive sector already represents a significant
worked previously for automotive companies.
percentage of our total operations in terms of revenue and cargo volume. This industry is a cornerstone of Dachser Logistics’ development. We are focused on warehousing
Dachser is a family-owned German supplier of logistics services
and distribution activities within the country and we
worldwide. The company offers comprehensive transport logistics,
want to reinforce our contract logistics services with
warehousing and customer-specific services in two business
in-bound facilities that can offer an added value to our
fields: Dachser Air & Sea Logistics and Dachser Road Logistics
automotive clients.
VIEW FROM THE TOP |
SPANISH CUSTOMS BROKER EVOLVES WITH THE INDUSTRY MANUEL ESLAVA CEO North America, Central America and Caribbean of TIBA
Q: What are your priorities as the new head for
Q: How have Mexican automotive companies reacted to
Mexico of TIBA?
TIBA customs brokerage services since last year?
A: We plan to stabilize our operations in the regions where
A: We are relatively young in this sector and cannot yet
we have opened new offices to develop our capacities.
cater to automotive companies on a global level, so we
Mexico and Spain are the two most important markets for
are focusing on providing local logistics solutions where
the company and Mexico will play the role of reinforcing
needed with specialization as our main differentiator. When
TIBA’s network in the Americas. We expect this to increase
TIBA finds a niche, it develops a level of sophistication that
the company's visibility in trade lanes oriented to Mexico
enables the company to grow in specialized sectors where
where growth potential is tremendous.
we can generate an added value.
We expect our revenue to increase between 15 and 18
Of all the markets in which TIBA operates, we have advanced
percent in Mexico in 2018. TIBA’s representatives’ network
the most in Mexico toward catering to the automotive industry
around the world has helped the company increase its
by delivering tailor-made logistics and customs solutions. Our
participation in the automotive industry. This network will
OEM and Tier 1 clients in Mexico have developed a special
also help us move from offering services as a local partner
taste for the customs services TIBA offers. Customs services
to offering freight-forwarding solutions at a global level. The
have been a fundamental part of our service portfolio since
arrival and start of operations of new OEMs in Mexico offer
the company was founded in Spain in the 1970s. Finding
several growth opportunities for TIBA. We have worked
appropriate customs solutions that work to the advantage
with worldwide automakers in the past and we expect that
of the various players across the industry is fundamental for
experience to be a great cover letter for us to collaborate
the operations of the many players across the value chain.
with these companies locally. Q: How is catering to the automotive industry different Q: How have logistics services evolved since the arrival of
from the other industries where TIBA is present?
TIBA to Mexico?
A: In the automotive industry operations are only either urgent
A: Logistics operations have transformed greatly since
or critical. We classify our clients according to how time-critical
the 1990s when the sector was largely reactive rather
their needs are. For instance, Tier 1s are the most sensitive to
than proactive to clients’ needs. When logistics operators
the needs of OEMs and have more complex logistics demands
simply react to an emergency if forces them to invest
to respond at a moment’s notice. To improve its solutions
resources to solve the client’s problem. Having an
for these clients, TIBA has focused on developing digital
advanced automated process that anticipates needs
platforms that provide real-time information regarding their
pushes operators to optimize their structures to boost
shipments. TIBA’s digital platform is designed to personalize
efficiency and reduce operative costs for both the
the level of information according to a company’s interests,
operator and the client.
from the most to the less critical information depending on the amount and type of data they want. This platform also
Clients have developed a taste for information and continue
enables clients to communicate with us directly to reduce
to demand data that lets them know the geo-location
redundant communication and lower response times.
and general status of their shipments at any given time so they can deal with undesirable situations. Ensuring the traceability of all movements of products and being able to
TIBA is a Spanish-based logistics operator that offers customs
access a user-friendly platform and download any necessary
brokerage and specialized freight-forwarding services for
information are attractive elements to any industry client
several industries including automotive, food and beverage
but even more so for automotive companies.
and pharma
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| VEHICLE SPOTLIGHT
VOLKSWAGEN’S DELIVERY 6.160: THE NEW ADDITION TO THE FAMILY Looking to strengthen its position in the truck segment, Volkswagen Truck & Bus launched its new Delivery 6.160 chassis at ExpoTransporte in November 2017. This unit was designed for urban deliveries regardless of the equipment needed, be it a dry or refrigerated box, a pipe, a crane, a platform or any other application. The chassis can hold a load of up to 3.381kg and offers increased performance in maneuverability and fuel consumption, as well as a wide, comfortable and modern cabin. The new Delivery 6.160 also brings operating advantages thanks to its technical features. The unit equips a Cummins ISF, 2.8L engine with four cylinders and 2,800cm3 with Euro V technology and selective catalytic reduction (Urea) for emissions post-treatment. The engine delivers a maximum torque of 430Nm at between 1,500rpm and 2,400rpm and a maximum power output of 152hp at 3,200rpm. The engine is coupled to a cable-powered manual Eaton ESO-4206 six-gear transmission. The Delivery also features an independent front suspension with telescopic, double-action hydraulic dampers and a rear suspension with a fixed Hotchkiss axle and double-
“
action hydraulic dampers for greater comfort.
The introduction of this model to our product portfolio reinforces our offer as a full-liner brand” Miguel Vallejo, Commercial Director of MAN Truck & Bus
The Delivery 6.160 complements Volkswagen’s 9.170 and 11.180 models. “The introduction of this model to our product portfolio reinforces our offer as a full-liner brand. The model is already available at our dealerships and our aftersales team is qualified to address our cients' needs,” says Miguel Vallejo, Commercial Director of MAN Truck & Bus. Besides a capable maintenance and repair operation, once clients acquire any Volkswagen Truck & Bus model from the Delivery family they also have access to other aftersales services such as VOLKS Assist, a 1-800 highway-rescue phone line; VOLKS Telematics, a system to track the company’s fleet operations and VOLKS Training, a program to train new operators so they get the most benefits from the vehicle.
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| VIEW FROM THE TOP
NATIONAL FREIGHT FORWARDER CROSSES THE POND ALEXANDER KATSOURIS Automotive Logistics Director of Europartners MĂŠxico
244
Q: What is Europartners’ vision regarding its development
A: Our company offers two types of shipments: one more
in Mexico, particularly in the automotive sector?
focused on regular supply chain operations and the other
A: The automotive sector represents approximately 45
for time-critical emergency services. The latter is available
percent of our cargo. With the significant growth and
24/7 and we select our carrier partners according to our
foreign investment in automotive in Mexico, our forecast is
philosophy of fast responsiveness and availability. All our
that this industry will grow to become 60 percent of our
carriers must offer uninterrupted service and ideally should
business by 2020. We will continue to invest in new offices
be knowledgeable regarding the market we are tackling
in 2018 in Mexico, the US and Latin America (specifically
and have a similar client base. We also look for C-TPAT
in Argentina, Brazil, Honduras, Nicaragua) in order to fulfill
and ISO-certified companies and members of WCA and
requirements related to automotive supply chains. Ten of
the International Air Transport Association.
our 15 offices in Mexico have sales and operations personnel with an automotive industry focus. Similarly, many of our
Q: What opportunity do you see to incorporate rail services
international branches in Germany, the US, Canada, Costa Rica
into your portfolio?
and Colombia for example, relate to our automotive business
A: Rail is definitely a developing trend in the automotive
and have had considerable growth through their collaboration
industry in Mexico thanks to the investment of both
with our Mexican operations. We expect more business
companies and the public sector. We see significant
through our current relationships with European OEMs and
investment in terminals such as that in San Luis Potosi,
Tier 1s bringing further investment in various regions, as well
which makes rail much more accessible to clients. That
as trade lanes from Asia thanks to the extensive automotive
being said, as a company we favor the full-truckload
investment coming to the Bajio region in recent years.
model because we think it can offer better control of our operations with much more flexibility. If a client requires
Q: How can Europartners compete against international
something urgently, it is not advisable to send the cargo
freight forwarders with experience in the automotive sector?
by rail or it will be trapped and subject to scheduled stops
A: Our brand promise is based on three principles: to be fast,
in fixed terminals. Furthermore, although rail operations
friendly and dedicated. We try to be the fastest company in
are growing, they still lack security and the service is still
the logistics sector, which the automotive industry values
managed by few operators, thus restricting competition.
greatly. Delivering a quotation swiftly can help companies make faster decisions, which in turn helps the client keep
Q: What are the main demands of automotive clients to
its operations up and running. We also found that having
logistics providers?
Mexican roots is an excellent presentation letter for the
A: Digitalization has been a key element in bridging the gap
company. Potential clients learn about our fast growth and
between clients and forwarders in recent years. The challenge
our stability as a Mexican company and they open their door
we face as a company is on the one hand the clients’ demands
to us, no matter if they are Japanese, German or Mexican.
for a more digitalized service, while on the other maintaining a personalized service and giving information first hand of
Q: As a freight forwarder with international operations,
what can often be complex and sensitive issues, especially
how do you choose your partners?
when dealing with time-critical cargo. We understand that we cannot neglect the digital side of the business and we have invested thousands of dollars to modernize our operations
Europartners is a Mexican freight forwarder with over 15 years
and align to the needs of the market. However, our goal will
of experience in logistics operations and 34 offices around
always be to maintain a direct link with the customer so
the world. The company offers air, sea, road and time-critical
when a problem arises, they know they can count on us for a
freight services
personal response with alternative solutions 24/7.
VIEW FROM THE TOP |
SPECIALIZATION KEY FOR CONSISTENT GROWTH Massimo Paolotti Managing Director of Ventana Serra
Francesco Petrelli Automotive Specialist of Ventana Serra
Q: What advantage can you offer as an Italian forwarder
economies of scale between regions and within a country
in the Mexican automotive industry?
itself is what allows companies to reduce costs.
MP: Every freight forwarder needs to establish a proper network to do business and requires a specific strategy to
Q: What are Ventana Serra’s operational growth numbers
develop. Specialization is key and we have established the
and who are your main partners in Mexico?
automotive industry as one of our vertical priorities in Mexico
MP: Ventana Serra tripled its operations between 2015 and
due to our company’s background. The history of the group
2017, mainly due to our focus on specialization. Opening
gave us the experience to be a leader in the automotive
local offices has also been beneficial for connecting with
market and grow Ventana Serra’s position as a forwarder for
our clients. In the last three years we opened new branches
the entire automotive industry. We have also chosen specific
in Queretaro, Guadalajara and the Mexico City International
trade lanes on which to focus our Mexican operation. Being an
Airport. We are starting a new project with several OEMs
Italian company, we were in a natural position to support trade
and that will lead to better results for Ventana Serra.
operations between Mexico and Italy. We also chose Brazil, the US, China and Spain due to their importance in Mexico’s trade.
Q: What do you see as the main opportunity for automotive companies to improve their logistics operations and how
FP: As a global company, we are certainly capable of
are you planning to address those needs?
supporting companies that want to send shipments anywhere
FP: One of our main goals at the moment is to develop
in the world. However, the experience of the company
an integrated logistics platform, which is something
makes Arcese Group a partner constantly in tune with the
that automotive companies sorely need. Clients used to
times, with innovative solutions tailored to the specific
outsource their sea or air shipment to one company, their
needs of every client. That makes us a suitable partner for
customs operations to another, transportation to warehouses
thousands of companies across the world, operating in all
with a third, and so on. Trends are changing and now clients
kinds of sectors: from automotive to paper, textiles, fashion,
want a single partner that can handle all these activities.
chemicals and technology. We have a solution for all kinds of transport and integrated logistics requirements. Competition
We are constructing a portfolio that will help us offer
in the logistics market is fierce and prices can only change
material transportation to docks and airports, international
so much. Therefore, what makes a company unique is its
shipments, customs operations at the destination,
dedicated service and the specialization it can offer through
transportation, insurance, pick and pack and warehousing
its operations and human capital.
before reaching distributors and the end client. We have already received requests for these services and we see
Q: How can specialization help you boost clients’
an enormous opportunity to develop. The company has
competitiveness?
established a much more aggressive client attraction
MP: Automotive companies trust in Ventana Serra because
strategy and we expect to take advantage of all the new
they know they can speak with us in their language. Moreover,
OEM projects arriving to the country. Each new plant brings
our know-how in the industry helps us offer advice to
tens of new suppliers and we are in an excellent position to
improve our clients’ logistics based on their goals, while our
support their new operations.
specialization in trade lanes can help companies understand how logistics processes work in countries like Italy. We work with the same airlines and shipping lines as any other
Ventana Serra is part of the Arcese Group, specialized in
forwarder in the market so our offering is actually on the
worldwide sea and air shipping. It is one of the Top 10 IATA
same level as our competitors. However, the experience we
freight forwarders and has consolidated relationships with
offer our clients and the advice we provide them on creating
major maritime and air carriers worldwide
245
| VIEW FROM THE TOP
BIG BET ON FLEXIBILITY AND DIFFERENTIATED SERVICES MANUEL DÍAZ Managing Director of Seko Logistics
246
Q: What opportunities did Seko Logistics identified to set
supply of flexible logistics solutions. We are against storing
up shop in Mexico?
goods close to the border, so we use consolidation centers
A: Mexico has already developed its most basic logistics
located all over the US to open containers and apply logistics
offering but it is still not engaging in fourth-generation
technology to ensure goods arrive straight to production lines.
logistics services. Logistics operators in Mexico offer little
This often means doing subassemblies and full repackaging
flexibility. While some companies engage in transportation
so components can reach production lines on time. Seko
processes, they are not interested in other added-value
Logistics receives brake discs from India and brake pads from
services such as container-filling, subassemblies, relabeling
China, for example, and puts them together and delivers them
or repackaging. Seko Logistics identified the opportunity
to the client’s production line.
that these differentiated services could bring and we decided to step forward and invest in the country. This investment
Q: How is Seko Logistics collaborating with automotive
project was possible through US capital provided by
suppliers to improve the efficiency of their logistics
Seko Logistics, Mexican capital provided by Grupo Ei and
operations?
additional funds delivered by the Greenbriar Equity Group.
A: We engineer logistics solutions based on nontraditional services for automotive suppliers. Seko Logistics is
Q: How does having offices on both sides of the US-Mexico
constantly looking for ways to reduce stock, increase cash
border enable Seko Logistics to improve clients’ logistics
flow for maquila companies and guarantee solutions against
operations?
legal risks related to customs processes. These services
A: The company has a wide global network. Seko
may not reduce the direct prices we offer to companies but
Logistics did not arrive in Mexico to tell its clients that
they eventually cut down the global costs of their logistics
it has certifications, an advanced technology or a global
operations.
network because that is not our true differentiator. Our value proposal is oriented toward flexibility and financing
Automotive companies generally demand that their
and the adoption of best international practices for logistics
logistics operators be highly flexible and have an in-house
services. Seko Logistics has brought in best practices from
IMMEX department that supports suppliers that are not
India, the UK and the US to ensure we are at the forefront
interested in setting up shop in Mexico. Clients also want us
in terms of differentiated services.
to focus on eliminating stocks so their distribution centers can be transformed into production lines. By meeting
Q: What is the company’s strategy to compete against
these demands, Seko Logistics has managed to take care
large, world-class logistics operators present in Mexico as
of an OEM’s reverse logistics, work with a Tier 1 supplier in
well as small, local transportation companies?
brake systems, help another manage various suppliers and
A: We focus on identifying the intangible opportunities in the
collaborate with other companies.
market and sticking to niches where we can add value. Rather than competing in segments where global operators are the
Q: What milestones does Seko Logistics plan to achieve in
top contenders, such as basic customs brokerage, air cargo
its first year of operations in Mexico?
and container transportation, we focus on the integration and
A: We plan to open 20 offices in Mexico in our first year. As of June 2018, Seko Logistics had inaugurated six offices in the country. We have identified the areas in Mexico
Seko Logistics is a US-based logistics provider that entered the
where industries such as automotive, aerospace, steel
Mexican market in 2018 supported by Grupo Ei and the Greenbriar
and electronics are growing the most and our next step
Equity Group. The company has offices and distribution centers
is opening offices there. As a newly arrived company, we
in Nuevo Leon, State of Mexico and Tamaulipas
expect to double our annual revenue every year up to 2023.
INSIGHT |
LOCAL FOCUS, DIVERSIFICATION TO HEDGE RISKS KEVIN SCHOBERTH General Manager of Dietrich Logistics
Although companies tend to focus their business on other
The company also stopped focusing only on airborne
players from their home country when they invest in Mexico,
and seaborne logistics to integrate customs procedures.
Kevin Schoberth, General Manager of Dietrich Logistics,
“We added these services to become a freight-forwarder
says these businesses are missing an opportunity to grow
that can support its clients in all variety of logistics
in a fast-developing market.
situations,” he says. For Schoberth, a key issue in Mexico is that logistics companies often do not collaborate
“When we first started operating in Mexico, most of our
with customs agents nor do they send alerts to clients
business came from our Germany-based headquarters
when their products arrive at ports or airports. Dietrich
and the tenders in which the company participated,” says
Logistics always notifies its clients when and how their
Schoberth. Being a German company, Dietrich Logistics has
products will be delivered. In addition, the company helps
traditionally worked with German automotive companies.
its clients with their customs processes when needed
The company managed freight-forwarding needs for
to make sure their products are cleared swiftly and are
Continental, Volkswagen, Porsche and Daimler but
not fined by the Mexican Tax Administration Service. “By
eventually, relying solely on these companies appeared to
going the extra mile, Dietrich Logistics has earned the
be a bad business call. “Depending on tenders is dangerous
trust of big players in the Bajio area, supporting them
because losing one can mean running out of work,” he says.
with aerial exports as well as seaborn and land-based freight-forwarding,” says Schoberth.
To counter this risk, Dietrich Logistics started approaching local companies to diversify its source of business. “As of
Dietrich Logistics has taken advantage of its expertise in
June 2018, Dietrich Logistics generates around 80 percent of
Mexican laws and norms, as well as its personalized service
its business locally,” says Schoberth. The company reached
to stand out in the Mexican logistics market, according to
this level of diversification by delivering quality services
Schoberth. “We do not see ourselves as a logistics service
regardless of the size of its client, while including new services
supplier but as a company that operates as the in-house
in its logistics offering. “Most logistics companies only focus
logistics department of its clients,” he says. “Most large
on the volumes clients manage and often lose interest with
logistics players usually cannot offer such personalized
shipments under 50 seaborn containers and 20 ton for aerial
attention due to the substantial amount of work they have.”
transportation,” says Schoberth. Dietrich Logistics, on the
The company bets on transparency and flexibility to remain
contrary, did not shy away from these clients.
competitive, as well as close collaboration with customs agents to make sure all products are classified and ready
Dietrich Logistics also relied on the good relationship it
to be processed prior to their arrival at a port or airport.
had established with airlines to ensure flexibility in case of
As a result, they can be cleared once they cross the border.
emergency shipments. Variations in aerial transportation tariffs, however, can make contract negotiations
“Being transparent in customs processes is important so
challenging. “Aerial transportation tariffs are normally low
clients do not face problems if they are audited by Mexico’s
when contracts are awarded and these usually last three
fiscal authorities,” says Schoberth. Mismanagement of a
years without changes in the initially accorded costs,” says
shipment in a customs office can mean having past,
Schoberth. While this scheme offers logistics operators
present and future shipments revised by the Mexican
security in their operations for some time, it also puts
Tax Administration Service, as well as fines for the client.
financial pressure due to variations in the price of airborne
“Dietrich Logistics offers clients an integral service where all
cargo. In those cases, logistics operators must ship goods
customs clearing processes are taken care of either directly
on flights that fit the assigned budget, which rarely happens
or by connecting clients with our partner customs agent to
without connections.
prevent problems,” he adds.
247
| VIEW FROM THE TOP
TEXTILE LOGISTICS PROVIDER SEES GREENFIELD OPPORTUNITY IN AUTOMOTIVE RUBÉN IMÁN President of Onest Logistics
Q: What is Onest Logistics’ strategy to penetrate the
grown domestically far more than its competitors. Onest
automotive industry?
Logistics enjoys solid organic growth and we are working
A: Onest Logistics wants to tackle Tier 2 and 3 automotive
to associate with another logistics company, which could
suppliers with subassemblies, maquila, storage and just-
possibly lead to reaching DHL’s size in Mexico by 2019.
in-time (JIT) deliveries. The company operates almost 248
400,000m2 of storage space, which has helped us build
Q: How is Onest Logistics’ client portfolio distributed
expertise on inventory control and maquila operations. The
across markets?
company can establish operations centers to service Tier 2
A: About 53 percent of our sales are in the textile market
and 3 companies in any part of the country where we can
while the consumer market accounts for 22 percent. The
receive primary resources and manage their transformation
rest is divided among the cosmetics and perfumes markets
and quality control before delivering the final product.
and our services to manufacturing plants. The automotive
Onest Logistics can work directly on the assembly line or
industry presents a huge opportunity for Onest Logistics
make JIT delivery.
and we expect that between 10 and 15 percent of our sales will come from the automotive market by the end of 2018.
Q: What advantages made large end consumer companies
If we play our cards right, this percentage could grow to 30
select Onest logistics as their logistics provider?
percent or even 50 percent by 2019 and 2020. There are
A: Our main value is a highly flexible model that adapts to the
only a handful of 3PL suppliers in the automotive industry
needs of each client. We understand that some may want a
and most are small, local companies. Onest Logistics’ size
fee per piece or per box, a storage place with or without racks
and greater infrastructure can help us manage the entire
and equipped with more or less sophisticated systems. The
supply chain of a certain region, starting with operations of
company designs tailored solutions and enables clients to use
5,000-50,000m2. We are interested in playing a good role
storage space and manage the numbers of workers they need
in the development of Tier 2 and Tier 3 suppliers.
according to their requirements throughout the year. Capacity is what differentiates Onest Logistics from the rest. Contrary
Q: How has e-commerce affected Onest Logistics’
to our international competitors, our capacity reinforces any
operations and how is the company harnessing this trend?
operation when support is needed. International logistics
A: Onest Technologies is ready for the e-commerce boom.
suppliers have the support of massive capital but do not
E-commerce allows the dissemination of inventory across
necessarily have enough experience. Onest Logistics’ team
the most important commercial points of the country to
has worked in logistics for over 27 years; we have seen and
ensure regular stocking and better services for our clients.
transformed the third-party logistics (3PL) sector in Mexico.
This accounts for less than 10 percent of our sales despite our large investment in this trend in the past four years.
Q: What is Onest Logistics doing to become the leading
However, Onest Logistics expects this share to eventually
logistics company in Mexico?
grow to half of the company’s sales since e-commerce
A: There are huge differences between Onest Logistics and
represents between 40 and 60 percent of the company’s
other providers, mostly in terms of capital and the number
sales volume in several markets. With the biggest fashion
of international contracts. Despite this, Onest Logistics has
group in the world, for example, we deliver between 10,000 and 12,000 daily orders. Our goal with e-commerce is to develop inventory poles and provide deliveries through
Onest Logistics is a Mexican supplier of logistics services,
specialized shipping companies. At the same time, we have
including storage, distribution, reverse-logistics and cross-
stablished a strong reverse logistics operation to reduce
docking. The company also offers maquila services such as
costs and optimize our shipments to and from distribution
repackaging and labeling
centers, especially in under-24-hour deliveries.
INSIGHT |
GUIDING COMPANIES THROUGH TROUBLED LOGISTICS WATERS CARLOS CANSECO Director General of Profesionales en Logística y Transporte (PELT)
Choosing the right logistics partner can make all the
value chain approach that considers customer service, optimal
difference between success and failure among automotive
inventory levels, accuracy of market forecasts and appropriate
companies. As the needs of these companies become
logistics costs enables us to plan our operations in terms of
increasingly complex and more enter the transportation
volumes, frequency and resources.”
market, guidance when choosing the best option can save manufacturers headaches, says Carlos Canseco, Director
Automotive companies can use both the supply chain and
General of Profesionales en Logística y Transporte (PELT).
the value chain approach in logistics but that depends on the vehicle being produced and its total demand. “In the case of
“Logistics is all about managing the purchasing,
Volkswagen, Jetta can benefit from the supply chain scheme
transportation, storage, manufacturing and distribution of
while Golf R might find the greatest advantages in a value
products,” says Canseco. PELT’s role in this process consists
chain solution,” says Canseco. Jetta is a well-received vehicle
of assessing the needs of its clients, putting together service
with larger sales volumes, making its logistics processes
packages and inviting logistics suppliers to bid and offer
more suitable for a supply chain model. On the other hand,
these services. “All OEMs present in Mexico have participated
a vehicle that is more expensive, and rare, such as Golf R, is
in at least one of PELT’s customer care, consultative selling,
more suitable for a value chain model because it is harder to
demand planning or sales administration courses.” As
sell and sometimes is only produced on demand.
examples of its successes, Canseco says the company has helped manufacturer MAF Muelles to lead Mexico’s
Regardless of the model, Canseco says choosing a
automotive springs sector and logistics supplier Grupo
logistics supplier can be a thorny topic because of the
Ditrans to better care for the Bajio automotive industry.
many mitigating factors. “It makes more sense to hire local logistics operators to manage local supplier bases
Although untrained eyes might see logistics as mostly
because they know their home market the best,” says
moving products from point A to point B, Canseco says the
Canseco. “Global operators such as DHL, Panalpina or DB
automotive industry’s needs have led to modern logistics
Schenker, meanwhile, are the best option for international
schemes that forecast demand to manufacture and market
logistics because they have global presence and offer
products accordingly, taking legal, political, sustainability
global processes and market prices.”
and other factors into account. “Logistics chains must have a robust IT and human resources backbone that considers
Despite the challenges that logistics suppliers must face
safety, sustainability, legal, political and quality matters in
as part of the automotive supply chain, Canseco says the
their processes,” he says.
industry is an attractive sector as long as logistics suppliers deliver on their promises. “Automotive is a noble, yet
Prior to 2007, most logistics processes were managed through
demanding industry,” he says. “Companies pay competitive
a supply chain scheme where assembly plants took most
prices for transportation services, provided that operators
decisions according to Canseco. “This model had the problem
meet their needs. If this is not the case, OEMs may charge
of plant managers deciding on production regardless of
fines should production be halted. Canseco identifies
whether there was a demand for products, which caused high
international purchases as the most promising area of
inventories of unsold wares.” Once demand planners came
opportunity for Mexican automotive companies to improve
into the picture and new efficiency measurement parameters
their logistics. “Previously, companies would place an order
were adopted in 2007, a new form of logistics oriented to
from a supplier online and hope it would arrive at some
the value chain was created. “Demand planners have become
point,” he says. “Visits to suppliers in Asia or elsewhere to
logistics wizards; they read what the market demands and
negotiate prices, monitor their logistics and ensure they have
channel the value chain accordingly,” he says. “An appropriate
enough production capacity is the new strategy.”
249
| ROUNDTABLE
DO YOU CONSIDER MEXICO A TRUE LOGISTICS HUB?
As the third-largest light-vehicle exporter in the world, companies expect Mexico to be the ultimate logistics hub to support current operations and expected growth. This, however, is debatable considering the opportunity to improve the existing infrastructure in the country as well as regulations related to importing and exporting operations. As more companies arrive to Mexico with the goal of supplying not only the US but the entire world, logistics operators are faced with a question and a potential challenge: is Mexico really the logistics hub the industry is demanding? Mexico Automotive Review addressed that issue with national and international companies to get a clear perspective on the matter.
Mexico’s geographical position has been a crucial element in the country’s development as an automotive investment destination. However, beyond exports 250
to the US, companies are gradually growing their trade operations with European and Asian countries. Both OEMs and suppliers keep bringing new projects to the country and they still trust in Mexico’s capabilities as a logistics hub. In my opinion,
ALEXANDER KATSOURIS Automotive Logistics Director of Europartners México
with or without NAFTA, Mexico will maintain its position as a true logistics hub and an automotive powerhouse for years to come. One of the main concerns for both clients and forwarders is security and I think we will continue facing these issues in the foreseeable future. If we focus on areas of opportunity, digitalization could help strengthen national logistics operations. An automated customs service could help operations be much faster and seamless especially addressing inbound issues.
Mexico’s advantages cannot be understated but if we want to talk about true logistics hubs, we must also consider the country’s deficiencies in infrastructure. Having an advantageous geographical position, the best human capital and attractive incentives for new investment is not enough if these elements are not supported by a strong infrastructure network of ports, airports and railways. The current Mexico City
MASSIMO PAOLOTTI Managing Director of Ventana Serra
International Airport is now 100-percent saturated. Companies cannot send more airplanes and airlines are even concerned due to the risk of landing on an old runway that has deficiencies. Mexico is a logistics hub but it could be so much more. The country has boosted its industrial growth but it has not matched that with adequate infrastructure development. Exports are increasing, both of terminated vehicles and auto parts, and the country can no longer manage this level of growth.
After Mexico’s commercial aperture during the administrations of Miguel de la Madrid and Carlos Salinas de Gortari, the government worked on building the necessary infrastructure to support trade relations not only with the US but with Europe and the total 46 countries with which we have trade agreements. Modernization has been an ongoing effort but we cannot deny that there is still much to be done. If we want to
MIGUEL MUÑOZ Managing Director of Geodis México
diversify our trade beyond the US, we will need to invest in our infrastructure and in better regulations for all transport operations. The biggest challenge we face is the regulatory framework for the transportation sector. If we compare Mexico to the US or Europe in technology advances or safety regulations, we are far from operating under state-of-the-art conditions.
Mexico is in a privileged position being so close to the US market. This country is one of the largest vehicle manufacturers in the world and that has helped us grow as one of the most important vehicle and auto parts manufacturers in the world. As a result, we are also evolving into a true logistics hub for the entire world. That being said, a lot of investment is coming and states are not ready for it. Roads are insufficient and industrial parks are growing in areas with where there are not enough people to support these operations.
RAFAEL MORA CSO/Sales Box Leader of Corrubox
Mexico faces the challenge of insufficient logistics infrastructure, with roads being the most important area of opportunity. That being said, some areas with strong automotive activity have become regional logistics hubs. The Bajio and the center of Mexico have more strongly developed logistics capacities. Meanwhile, OEMs and automotive companies located next to the US-Mexico border such as Coahuila and Nuevo Leon not only have easier exports to the US but also have greater access to air transportation to the US and Mexico at a lower price. Regarding logistics services, an operation based on transparency and cost optimization through effective relationship building and technology implementation can help clients maximize their resources.
ARLETTE LUA Director of the Automotive Industry Vertical – Mexico at Crane Worldwide Logistics
Being close to the US and having stable governments are among the most important strengths Mexico has as a logistics hub. The country has greatly improved its port infrastructure, although it could still work on its roads and increase security of shipments. Mexico’s manufacturing hubs tend not to be safe areas. Mexico has already developed its most basic logistics offering but it is still not engaging in fourth-generation logistics services. Logistics operators in Mexico offer little flexibility. While some companies engage in transportation processes, they are not interested in other added-value services such as container-filling, subassemblies, relabeling or
MANUEL DÍAZ Managing Director of Seko Logistics
repackaging.
The industry has continuously reached production and export records in the automotive industry. However, approximately 80 percent of all automotive production goes to the US and there is much uncertainty regarding the negotiation of NAFTA. There is still a significant opportunity to diversify into other markets in Europe and Latin America. China, in particular, offers a critical trade lane for logistics operations due to the growth of Asian companies in Mexico. Dachser has a large presence in China but we still need to strengthen our operations further. At the same time, we must not neglect other important trade lanes such as Germany-Mexico, Brazil-Mexico
EDGARDO HAMON Country Manager of Dachser Mexico
and Spain-Mexico, which we are developing.
Logistics operations have transformed greatly since the 1990s when the sector was largely reactive rather than proactive to clients’ needs. When logistics operators simply react to an emergency, it forces them to invest resources to solve the client’s problem. Mexico is a logistics hub but there is a need to make improvements in the Mexican logistics sector. The Mexican land transportation market is undergoing a transformation related to the enforcement of norms that regulate safety standards for operators; companies have not adapted to these new standards. Having more advanced railroad nodes would also help Mexico further develop its capacities as a logistics hub.
MANUEL ESLAVA CEO North America, Central America and Caribbean of TIBA
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| INSIGHT
MAKING THE BEST OUT OF CROSS-INDUSTRY EXPERIENCE RAMIRO DELGADO Global Commercial and Marketing Director of Solistica
252
Given the high level of sophistication that automotive
of international trade, Solistica has advocated to improve
supply chains require from logistics operators, it is no
customs processes so that shipments can cross borders
surprise that not every company can enter this game.
without facing major delays. The company has a history
However, experience in other sectors could help a company
of working with the US and Mexican authorities to remain
take advantage of the vast opportunities this market has
updated on the systems and technologies needed to meet
to offer, says Ramiro Delgado, Global Commercial and
all specifications on both sides to reduce crossing times.
Marketing Director of Solistica.
“We offer clients the option to manage customs processes in a way that delivers transparency,” says Delgado. The
As the logistics subsidiary of multinational beverage
company makes sure all players involved in customs
and retail company FEMSA, Solistica has 20 years of
processes are aware of the regulations and documentation
experience in offering logistics services to several Mexican
needed to ship products across borders.
industries, including automotive. “We take advantage of the sophistication that working across several industries
Solistica’s long-standing relationships with heavy-
requires to deliver solutions that include best practices from
vehicle OEMs allows it to understand the challenges that
all sectors,” says Delgado. Aside from storage, full-truck
automotive companies face. It uses this knowledge to add
load transportation and primary and secondary distribution,
value to its logistics solutions while also servicing fleets
Solistica offers integrated international logistics and fleet
at more than 475 vehicle-maintenance shops in Mexico,
maintenance services.
Colombia, Nicaragua, Costa Rica and Panama.
Delgado says it took a complex expansion plan for Solistica
The company also collaborates with heavy-vehicle OEMs to
to become a key player in the Latin American logistics
build trucks that improve its overall operations. “We engage
market. Solistica is the result of FEMSA’s expansion of
in the development of vehicle technology for primary and
its logistics business into more industries and areas.
secondary distribution, as well as for commercial vehicles,”
“Previously known as FEMSA Logística, Solistica grew both
says Delgado. This focus on innovation has translated into a
organically and inorganically to offer improved solutions to
reduction of accidents and carbon emissions, improvement
the industry,” says Delgado. The company looked into its
of efficiencies and a boost in ROI. “We trust technology to
operations to find the business components it needed, to
guarantee the wellbeing of trucks,” he says.
either develop them or purchase companies that could fill the gaps. Expresso Jundiaí and Atlas in Brazil, Open Market
According to the 2017 Solistica Sustainability Report, the
in Colombia and Zimag in Mexico were the companies that
company has reached key milestones toward its 2020
Solistica acquired to boost its logistics capacities, storage
sustainability goals. In 2017, Solistica reduced its accident
capacity and to bring new added-value services and to
rate by 1.9 percent against 2014 in primary distribution
increase its presence in Latin America. “A client based in
and 25 percent in secondary distribution, while producing
Colombia or Brazil can now be serviced in Mexico or any
10.9 percent less hazardous waste compared to 2015. The
of the other countries where we are,” he says.
introduction of CNG-diesel hybrid trucks has also enabled the company to reduce its carbon footprint, save on fuel
The company places great importance on the automotive
costs and deliver less costly solutions to its clients. “We
industry as it is a growth pillar for the Mexican economy.
reduced our emissions by 4.9 percent, which equates to
“Solistica’s objective is to align with automotive supply
the CO2 emissions captured by 4,643ha of pine trees per
chains to eliminate waste and shorten idle periods for
year,” Delgado says. The company plans to eventually
resources and maximize capacities,” Delgado adds. Given
introduce electric trucks to its fleet to continue making
its presence in several markets and the complex dynamics
road shipments more efficient and eco-friendly.
INSIGHT |
GROWING INVESTMENT BRINGS OPPORTUNITY FOR ALL RAFAEL MORA CSO/Sales Box Leader of Corrubox
Component suppliers are not the only ones burdened with
a strong supplier base has been particularly challenging for
meeting the ever-increasing demands from OEMs. The bar
the company to ensure a quality service. Corrubox has already
has also been raised for logistics providers who now depend
worked with different shipping companies and Mora says one
on a continuous innovation strategy to keep up with their
of the key elements to consider when selecting a new provider
clients, says Rafael Mora, CSO/Sales Box Leader of Corrubox.
is to make sure it has the necessary infrastructure to ensure a continuous operation. The Mexican industry is growing at an
“New-vehicle launches, which were previously scheduled
accelerated pace and there is still opportunity for more players
every four years, are now being accelerated and that puts a
to participate as logistics and service suppliers to cater to the
strain on the whole manufacturing chain,” says Mora. “Stricter
demand of arriving automotive investors.
response times generate complications at an operational level, including logistics operations.” Originally a packaging provider,
Mora projects similar growth for Corrubox in 2018 but to
Corrubox evolved to a logistics provider after recognizing the
manage that, the company will have to keep innovating in
pressing needs of its clients and the growing opportunity in an
its service portfolio and its own operations. The company
industry with uninterrupted growth. “Our experience already
has operated according to just-in-time standards for over 20
makes us stand out as an excellent alternative for packaging
years, which is what led it to open eight branches in different
solutions,” says Mora. “However, we have gradually attracted
states. “We offer clients emergency stock and just-in-time
more clients with our logistics offering, providing an integral
deliveries,” he says. “With our logistics services, we are now
service that includes packaging and logistics.” The company
even participating in just-in-sequence operations and material
covers everything from design of packaging solutions, to
administration of both packaging and auto parts that we store
component packaging and storage and even exports if the
and deliver in the order the client wants them in its plant.”
client demands it, transforming Corrubox into a 3PL provider with a core business in packaging. That being said, packaging
However, just like in any other industry segment, there is
remains the core of the company.
always room for improvement. In packaging, Mora says the company has researched new designs to reduce costs and
The company works with OEMs, Tier 1 and Tier 2 companies
provide more environmentally-friendly solutions to the client.
but its logistics offering has been particularly attractive to
Corrubox’s innovation strategy has helped it optimize logistics
OEMs. Mora’s strategy has been oriented toward establishing
operations by designing packages that make the best use of
corporate accounts, focusing on large production consortia
the available space in a shipment or container. “Optimizing
instead of going after individual plants. The business model
space results in cost benefits for the client and helps us be
has paid off, delivering growth in sales of approximately
more sustainable by reducing use of raw materials and fuel
70 percent by the end of 2017. Although the company has
consumption in transportation,” says Mora. “We already have
not approached clusters with a regionalization strategy, it
over 8,000 packaging solutions that have been tested in the
has participated in industry events related to clusters and
industry for different makes, models and part numbers.”
associations, which has opened the doors to Corrubox in new markets such as the US and Canada. “We are now in
Digitalization has also been an innovation focus for
negotiations with several companies in these countries to
Corrubox. The company has worked on systems to help
develop new business in the north of Mexico and the south
clients access their inventories at any moment of the day,
of the US,” says Mora.
providing real-time information on the production and delivery times of their components. “These platforms
Evolving into a logistics provider has not been easy but
function like an internal ERP that we can link to clients’
flexibility has been a key factor in adapting to its clients’
management systems, whether those are SAP or Oracle,”
needs and supporting growth, according to Mora. Developing
says Mora.
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| VIEW FROM THE TOP
A SUCCESS STORY IN INDUSTRIAL DEVELOPMENT LUIS MANUEL QUIROZ Director General of Guanajuato Puerto Interior
254
Q: How has Guanajuato Puerto Interior advanced in its
Guanajuato Puerto Interior Bodies (OGPI). We created
logistics capabilities?
this association in 2016 to have an entity in charge of
A: One of our goals was to have a free-trade zone (FTZ)
Puerto Interior’s maintenance and its members decided
within Guanajuato Puerto Interior to help SMEs make their
to also appeal to the Guanajuato government to ask for
transport operations more efficient and today, this FTZ is a
permission to manage the complex’s own services. As a
reality. At the same time, we rearranged Ferromex’s work
result, we now have 99 percent operability in our lighting,
layout, helping the company grow its transportation capacity
water, and electricity services, which means tenants are
to 80,000 containers per year from 38,000 containers. Lastly,
pleased with the results. Today, we have 120 companies
we started operations at the Logistics Research Center
from 18 countries operating in 1,500ha with 17,000 workers,
in collaboration with ITESM, which will allow us to create
along with the IPN training 2,427 students in five different
better synergies between the center of the country and ports
engineering majors. Investors have found advantages in
such as Manzanillo. As a result, all customs operations will
Puerto Interior that they cannot find anywhere else in
be performed directly at Guanajuato Puerto Interior instead
the country, even though other municipal governments
of at the border. Our priority at the moment is to work with
might give away the land so companies establish their
the government in Colima to digitalize our process and avoid
operations.
fines to companies for lock violations in containers that have not been liberated by the customs office.
Q: What strategies have you implemented to attract potential tenants?
Q: How have you advanced in terms of occupation and what
A: We do not sell land lots unless there is a clear development
are your expectations regarding client attraction?
project for the short term. Companies might have future
A: We are already showing signs of over-capacity. So far, two
expansion plans and buy the land in advance but they must
of our four parks are working at 100 percent capacity, the
have a defined project in mind from the start. Additionally,
third is at 80 percent and the last is now 50-percent booked.
we only allow for construction projects that cover up to 50
The Sky Plus aerospace park is also advancing according
percent of the company’s allotted space. We do not allow
to schedule; the company in charge of its development has
cars to park on the public roads and this regulation ensures
already laid out the drainage and electrical infrastructure
the company has more than enough parking space for its
and is now working on pavement installation. From our side,
visitors while dedicating 10 percent of its space to green
we already constructed a bridge that connects Sky Plus’
areas. These are harsh measures but they have ensured the
80ha with the rest of Puerto Interior and we expect to begin
functionality of the project.
offering the available slots at this park by the end of 2019. In terms of projects, besides our own subdivision, we also Q: How has Guanajuato Puerto Interior developed its
have industrial park managers, such as Vesta, Vynmsa and
operations to ensure tenant satisfaction?
Advance Real Estate that sublet their facilities. This has
A: We have a clearly defined retention strategy. Guanajuato
helped many Tier 2 and Tier 3 companies to establish their
Puerto Interior tries to continuously improve its working
operations at Guanajuato Puerto Interior thanks to a soft-
standards in collaboration with a civil association called
landing program. We also have a build-to-suit portfolio for more specialized companies that demand facilities with clear specifications. Just-in-time demands have also been a crucial
Guanajuato Puerto Interior is one of the two dry ports in the
factor in attracting more companies to Guanajuato Puerto
country, located in Silao, Guanajuato. It has 1,500ha of space
Interior. Many of our latest tenants have had to move their
and currently hosts 120 companies from 18 countries in five
operations from the north of the country to more effectively
industrial parks
supply the OEMs in Guanajuato.
Q: What is your role in attracting more investment to Guanajuato Puerto Interior and to Guanajuato? A: Guanajuato Puerto Interior is not acting alone in the promotion of Guanajuato’s industrial capabilities. Thanks to the strategy implemented by the state government, there are now 35 parks throughout the state that offer an attractive option for investors to bring their operations. Unlike other states, our industrial activities are distributed among several cities because thanks to Guanajuato Governor Miguel Márquez Márquez, the industry has tried to take work to where the population needs it. The government has its own investment promotion agency but Puerto Interior has served as an example of good practices and the results that this industrialization strategy has yielded in Guanajuato. Q: What would you consider the main advantages Guanajuato can offer to potential investors? A: One of the main advantages in Guanajuato has been continuity between state administrations. This has instilled investors with confidence that even without a signed agreement, the government will fulfill its obligations regardless of the person in charge. Infrastructure has also proven a huge benefit, considering that most of the best highways in the country are in Guanajuato. Additionally, we are strongly integrated with the rest of the Bajio region, which means that whatever areas of opportunity exist in Guanajuato can be covered by Queretaro, San Luis Potosi or Aguascalientes and vice versa. Companies that invest in Guanajuato know that they can supply Nissan in Aguascalientes and BMW in San Luis Potosi. Q: What is your position on the potential saturation of the Bajio? A: We do not think the region is saturated. Companies need to be where their clients and suppliers are and the challenge for the region is to supply enough talent to meet the industry’s demands. The state will have to attract people from other regions and develop housing complexes close to where companies are opening new sites. At the same time, these people will have to undergo a training process to understand how automotive companies work and how each player manages its own operations. The Federal Government’s strategy of developing Special Economic Zones (ZEEs) has been attractive for some investors, but automotive companies are still afraid of moving to areas that have no experience with their culture and way of working. Investors prefer to keep investing in developed automotive hubs and bringing human capital from unindustrialized regions. We have to see this as a regional development strategy that will result in migration and economic development for the entire country.
255
| VIEW FROM THE TOP
QUERETARO’S GROWING ROAD NETWORK EFRAÍN ARIAS Director General of SCT Centro Querétaro
256
Q: What sparked Queretaro’s need for more road
resources and distribute them throughout the entire state.
infrastructure development in the past years?
Highway MEX 57, for instance, is the main artery that
A: Given Queretaro’s fast-growing industries such as
interconnects the state to the rest of the country but it has
aerospace, manufacturing and industrial development,
reached its maximum capacity. This is one of the reasons
transportation of goods is important. Our highways’ capacity
why the capacity of the Paseo de la Republica section was
is reaching its limits and that is why we must coordinate
expanded to its full capacity to 12 lanes and the Queretaro-
with local and state authorities to determine which projects
Mexico section is being expanded to six lanes.
should be developed. The only highway that existed 15 years ago was Highway MEX 57, which interconnected Laredo
Although the macrobeltway has been in operation for only
to Piedras Negras. Later, the Palmillas-Apaseo El Grande
a year, it already has traffic volume of 11,000 vehicles a
macrobeltway was constructed to ease traffic on Highway
day, which means it should be expanded to 12 lanes. The
MEX 57. Vehicles headed to the Bajio region would use this
northwest and southwest beltways could also be expanded
macrobeltway to avoid crossing the city. Then the northeast
to increase capacity. The State of Queretaro is also analyzing
and southwestern Queretaro beltways were created to also
the development of another circuit toward the Queretaro
ease traffic. These three beltways have been the result of
International Airport.
real-estate and industrial evolution in the Bajio region. Queteraro sees constant interaction between the federal
Q: How are most road and highway projects funded in the
road network and the state network and SCT works to
state of Queretaro?
follow trends of how the industry and its needs are evolving
A: Most projects are funded through public financing from the
in the state.
Federal Expenditure Budget (PEF). SCT receives an annual budget that then distributes among states for different
Q: How does SCT Centro Querétaro identify the state’s
projects. Nevertheless, public budget varies greatly each year.
road infrastructure needs?
Five years ago, we would construct MX$22 billion (US$1.2
A: SCT collects data and analyzes information such as
billion) in federal roadways and in 2018 we constructed only
transit volumes and vehicle classifications to carry out
MX$16 billion (US$850 million) due to Congress’ policies.
cost-benefit analyses. These analyses are then given
Throughout 2018, the State of Queretaro will use MX$1.07
to the Ministry of Finance to approve the budget for its
billion (US$57 million) to develop the new road network
development. When the Ministry agrees that the project
that includes presidential government commitments such as
is greatly needed and is viable, then it is presented in the
Bernal-Higuerillas (CG-091), Portezuelo-Palmillas (CG-082)
Federal Expenditure Budget Proposal (PEF) for the next
and Paseo de la Republica (CG-092).
year. Before Congress approves the budget, the project must comply with the economic, social and technical
When we do have highways that are profitable, then the
requirements. The information SCT Centro gathers for the
private sector is invited to participate. There are many
projects proposed to the Ministry of Finance ensures that
projects in Mexico that are not necessarily profitable but
these bring benefits to as many people as possible and offer
they are socially important. The country always wants
a social and economic solution to the country.
to make sure there is balance. Each state proposes its projects and the Ministry of Finance approves the resources.
Q: What new needs has SCT Centro Querétaro identified
In Queretaro we currently do not have public-private
to boost the competitiveness of its road network and
associations (PPA), although our neighbor San Luis Potosi
industries?
has a PPA for the maintenance and conservation of a of the
A: Conservation and maintenance is an important part of
MEX 57 highway. The macrobeltway was also constructed
a road network. SCT Centro Querétaro’s role is to optimize
under a PPA scheme.
Queretaro City
Q: What is the main challenge SCT Centro Querétaro
process could take more than half a year as it goes through
encounters when developing new or improving already
the various entities and levels of government.
existing road infrastructure projects in Mexico? A: The country has the financial capacity to construct
Work unions also play an important role in the sector. The
but there are other factors that are causing projects to
macrobeltway Palmillas-Apaseo el Grande is 86km long and
increase in costs and time. One of the main problems
it crosses through various municipalities in Queretaro and
transport-infrastructure projects face is right of way (ROW),
Guanajuato. Each municipality has its own construction work
especially when developing projects in the Mexican highway
union that has its own rules and demands regarding the type
network. When a highway is modernized and expanded,
of materials they want to use and where they should be
for example, the project may need to adjust its path. Years
purchased from. The country is not able to make the advance
ago, modifications were far more modest and roads were
it wants due to the lack of commitment of some people.
constructed with high slopes for a much faster and cheaper
Whenever there is a change in the path, the government
construction. Nowadays many communities are claiming the
pays communities for these changes.
historical ROW from highways that already exist. ROW has the power to derail a project, especially since many ejidos
Q: How should the public and private sectors work together
do not even have the proper documents to accredit the
to accelerate the development of transport infrastructure?
property.
A: Highways detonate economic growth and development and the National Infrastructure Plan wanted to transform
An example in Queretaro is the Toyota manufacturing plan.
the country into a logistics hub. In the six years of President
The company had problems with the ROW for the El Castillo
Enrique Peña Nieto’s administration, 80 new highways and
elevated highway crossing. Companies must hire large teams
26 beltways were constructed, of which most interconnected
of lawyers and technical experts to obtain the rights. There
Mexico’s rural and urban areas.
are communities that are noble and cooperate but there are also many that want to abuse the system. The government
As the construction industry continues to diversify, so do
allows us to tender projects if a certain percentage of the
companies that have built Mexico from the ground up. An
ROW has been liberated but projects are forced to a halt
example of a great Mexican construction company is ICA.
when the remaining ROW cannot be obtained. Construction
Whenever extra tasks or problems arose during projects,
teams must have a great deal of conviction to overcome
ICA always pitched in help to get the project moving and
all of the obstacles that they will face to finish the project.
back on track. The industry is now composed of hundreds of smaller companies that want everything done for them when
Environmental permits are also playing a crucial role in the
they win the tender. If the public and private sectors worked
development of highway projects, which does not only
together, we would advance much faster as an industry.
include environmental impact studies but also changes in land use. To obtain the change in land use, the Ministry of Environment asks for the land purchase to be accredited.
SCT Centro Querétaro (SCT State Office Queretaro) is
There are many laws that do not allow for progress in the
responsible for the planning, design, construction and
development of infrastructure in the country. For example, to
conservation of transport and communications infrastructure
obtain an explosives permit to create a tunnel for a road, the
throughout the state of Queretaro
257
| INSIGHT
BOOSTING DOMESTIC AND INTERNATIONAL TRADE MAURICIO GARZA CEO of Interpuerto Monterrey
258
A developed supplier base, skilled labor, as well as road,
In terms of utilities, Interpuerto already has an operating
railroad and airport connectivity are among the advantages
electrical substation and is contemplating a cogeneration
that make Nuevo Leon an attractive region for possible
project to supply its clients with cheaper, cleaner and more
automotive investors. Add price-competitive utilities, logistics
reliable energy, as well as steam if necessary. “A natural gas
advantages and trade-oriented amenities and you have a
pipeline is planned to cross Interpuerto Monterrey, which
bulletproof investment-attraction strategy, according to
will provide this resource at a price that is 20 percent
Mauricio Garza, CEO of Interpuerto Monterrey.
cheaper than the average market price,” says Garza.
“Adding extra advantages such as a customs office, a Free-
The park has also reached several milestones in its logistics
Trade Zone (FTZ) and competitive utilities have been key in
development plan. Located directly next to Kansas City's
marketing spaces at Interpuerto Monterrey,” says Garza. All
railroad container terminal and several highways, Interpuerto
automotive companies demand amenities like optical fiber,
Monterrey offers both railroad and road transportation
water, electricity and sometimes natural gas, but Interpuerto
capabilities. “Trains are the most efficient transportation
Monterrey has gone one step further to offer amenities the
means in distances over 700km,” says Garza. “For shorter
market wants to boost efficiency and cut costs. “We have
distances, it makes more sense to employ trucks.” Offering
industrial plots ready for automotive companies so they
both transportation means adds to Interpuerto Monterrey’s
need only focus on producing when they arrive,” says Garza.
attractiveness for companies interested in both exporting
Located in the heart of one of Mexico’s key automotive
and serving the domestic market.
regions, Interpuerto Monterrey is a 1,400ha industrial park in Nuevo Leon. It caters to businesses that supply both the US
Up to 85 percent of Mexico’s cargo is transported using
market and automotive companies located in Central Mexico.
trucks, so Interpuerto Monterrey invites clients to take
Although Interpuerto Monterrey works with tenants from
advantage of railroad transportation when convenient.
various industries, automotive dominates the park’s operations
“Companies that ship few containers use mostly trucks,
with 65 percent of its business related to this market.
due to the fact that in most cases rail transport frequency and delivery times do not fit companies’ needs” he says.
Interpuerto Monterrey has worked extensively to improve
“The challenge is finding ways to implement small-volume
its offering for automotive companies and a customs office
trains to help companies efficiently transport their goods
will open in August 2018. “The idea is for all of our clients’
over long distances so they can benefit from the price
imports and exports to be be processed through this office,”
advantages that rail transportation offers over those
says Garza. The project will reduce companies’ costs and
distances.”
processing times since products will no longer stop at the Mexican border for processing. “Pre-validation processes will
Garza says that although 2018 has been a challenging year
also be carried out within the park so Mexican authorities
for Interpuerto Monterrey because of the impact from
do not stop goods for revision prior to crossing the border.”
NAFTA 2.0 negotiations, domestic elections and the US
Moving forward, Interpuerto Monterrey will seek to have
tax reform, the park expects to sell 30ha and lease a few
binational customs operations between Mexico and the US.
industrial warehouses in 2018. “We have around 350ha under negotiation but companies are waiting to see what
Interpuerto Monterrey is also pushing for more trade-oriented
happens with the new Federal Government and NAFTA
strategies, including the creation of an FTZ and digitalization
prior to moving on,” he says. Still, Interpuerto Monterrey
through the implementation of the Customs Technological
expects NAFTA to modernize successfully to the advantage
Integration Project established by the Federal Government
of all member countries. Consequently, investments will be
to support clients in its customs processes.
boosted and the market will reactivate.
INSIGHT |
DEMAND SPURS EQUIPMENT STANDARDIZATION YOAV MEGGED President America of Traffilog
In a price-oriented market such as transportation in Mexico,
deeply affect the Mexican transportation industry. “We can
maximizing truck efficiency while ensuring constant uptime
effectively reduce fuel consumption by up to 15 percent in
through telematics is key for carriers. The need for these
the first months of using our solution.”
systems has evolved to the point where manufacturers such as Navistar understand the value of these systems for their
Security for cargo and operators has also been a key factor
customers and for their own engineering needs, says Yoav
for Traffilog’s success. According to Nacional Security
Megged, President America of Israel-based telematics
Commission data, there were 4,546 robberies of trucks
solutions provider Traffilog.
during 2017 on Mexican roads. “Our solutions can help companies keep operations under control by authorizing
“The market has understood the value of these systems
only company drivers to open the truck doors and start
and how they can reduce maintenance costs and accident
the engine or preventing the unit from stopping at certain
rates,” says Megged. The company allied with Navistar in
locations,” says Megged. “These measures have taken
2013 and since November 2017, it is installing its equipment
the recovery rate of stolen trucks equipped with Traffilog
on all Navistar trucks and buses at the OEM’s plant in
systems to 85 percent.”
Escobedo. In 2018, Traffilog also started working with Mercedes-Benz to incorporate its solutions into heavy
By 2017, 20,000 vehicles in Mexico and 300,000 units
vehicles for the Mexican market. “Our technology goes in
worldwide had Traffilog systems installed. The company
every bus and truck leaving Navistar’s production line,” he
expects its business to keep growing in the heavy-vehicle
says. “Traffilog will also supply for Mercedes-Benz’s Bus
market but also wants to increase its presence in Mexico by
Connection telematics system, which will be installed in
attacking the light and commercial-vehicle segments. “We
some of the buses destined for the Mexican market.”
are looking for one or two manufacturers in this segment to partner with,” Megged says. “This will make us the largest
Traffilog’s success among automakers, fleet managers and
telematics company in Mexico.”
insurance companies, however, did not happen overnight. According to Megged, when the company entered Mexico
Traffilog has already started a project called Connected Car
in 2012, these companies did not know what to make of
with a Volkswagen distributor in Scandinavia. The project’s
Traffilog’s proposal. “Clients used to think a simple GPS
goal is to gather data generated by vehicles that will be later
would do the job but the market has developed a demand for
used by insurance companies, workshops and toll roads
these systems,” he says. Traffilog also faced the obstacle of a
to offer better services to car owners. “We have already
Mexican market that is highly price-sensitive. The company
installed 75,000 Connected Car devices in Volkswagen
partnered with fleet management systems developer
Group vehicles and our plan is to implement our technology
TomTom and now is the largest supplier of TomTom Bridge
in 200,000 more vehicles in 2018,” says Megged. Predictive
worldwide. However, it has been difficult to permeate the
maintenance and performance tracking are important to
Mexican market. “Our alliance with TomTom has worked well
automakers, he adds. These features prevent component
internationally,” says Megged, “but it has not penetrated
failure and enable companies to improve their engineering
Mexico yet because the market is more sensitive to price.”
capabilities. The company is also launching a product called MDAS that consists of a Traffilog product combined with an
Quick returns of less than 12 months have attracted
Advanced Driving Assistance System. The system measures
attention to Traffilog, nonetheless. Megged says the
the distance between vehicles and alerts the driver when
company’s systems enable businesses to save on mechanical
the car is leaving its lane. “We will start this program with
elements, including engine, gear and brake wear as well as
a 500-vehicle pilot and we will release it for the volume
fuel consumption, a key input with price variations that
market in 2019.”
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| VIEW FROM THE TOP
OPTIMIZING TRANSPORTATION THROUGH INTEGRAL SOLUTIONS Enrique Segovia Director of SAKTËSI
260
Fernando Segovia Operations Manager of SAKTËSI
Q: What do you see as the main problem for logistics and
Q: What solutions can SAKTËSI offer and what
transportation companies and how can SAKTËSI help
opportunities do you see in the market?
to solve it?
FS: Our SAK-CONTROL technology, for example, tracks the
FS: Being unable to control costs effectively can prevent
fuel depletion process. It gathers information on fueling,
carriers from offering a competitive price to their clients. While
consumption and even siphoning with 99 percent accuracy.
a five-vehicle fleet can be easily controlled, data generated
SAKTËSI has integrated SAK-CONTROL with other software
by 500-unit fleets is difficult to handle and this process
solutions and can now offer expenditure projections for
is generally not done in real time. When SAKTËSI starts
trips based on previously registered information. We are
working with a client, we become their technological partner.
also about to launch our Gasolineras Confiables (Reliable
Furthermore, clients gain access to any new development at
Fuel Stations) solution. It will categorize fuel stations and
no charge because this enables SAKTËSI’s solutions to grow
tell clients which one provides the best yield according to
and address common problems in the industry.
the carrier’s operation and its clients’ needs.
ES: A key problem for companies is that they usually equip
SAKTËSI is also developing a solution for assembly plants.
several localization devices to keep a level of operation
A common problem for automotive OEMs is that production
that offers them certainty. SAKTËSI can reduce the cost
line managers only find out a worker is absent when products
of additional devices. We recently launched an app called
start piling up in their section of the line. We want to counter
Punto a Punto (Point to Point) that makes it easier to track
this problem by offering a solution for transportation
fuel consumption, arrival and departure times and even
companies that move workers to and from assembly plants.
helps in the calculation of road tolls. Fleet owners were
These companies will be able to notify the HR person at the
suffering because there was no easy way to manage their
plant when a worker did not board the bus so managers can
costs but our solution enables them to make fast decisions.
make decisions on how to cover that section.
Q: What are transportation companies’ priorities when
Q: What are SAKTËSI’s growth plans for 2017 and 2018?
looking to ease logistics operations?
ES: Some companies including Kenworth have noted the
ES: Fuel, tires and operator salaries represent the largest
certainty that SAKTËSI can offer. We want to collaborate
costs for transportation companies. SAKTËSI offers
with these players so our solutions are installed in their
software solutions and technological units that prevent
vehicles before they leave the dealership. We are also in
clients from reaching a stagnation point where buying new
the process of developing an industrial plant equipped
units is impossible due to lack of liquidity. We potentialize
with top-of-the-line technology in Guanajuato, which will
resources to materialize savings both in economic terms
enable SAKTËSI to install its solutions in an easier and
and in harnessing human resources. We are not interested
more professional manner. Additionally, in an effort to
in replacing people with systems but in strengthening their
grow throughout the country, the company has approached
potential. Offering a single integral solution to control costs
several clients with fleets of more than 100 units to offer
enables SAKTËSI’s clients to focus on their core business
our services.
once holes in their operations are plugged. FS: We have a growth goal of 1,000 percent for 2018. Many clients have recommended us and we have identified SAKTËSI is a 100-percent Mexican, family company focused
new business opportunities mainly in Torreon, Monterrey,
on creating software solutions for transportation companies
Guadalajara, Queretaro, Puebla and Aguascalientes.
to make strategic fleet management decisions based on
Logistics operations concentrate in these hubs and our goal
information their vehicles generate
is to be close to areas where trucks move.
INSIGHT |
INFORMATION MAKES FOR BETTER DECISIONS ALFREDO LOZANO Director General of LIS Software Solutions
Trucking robberies and a lack of skilled operators are
shipments live. Routech enables transportation companies
neuralgic issues for transportation companies trying to
to approach their clients through LIS’ customer-care module
stay afloat. While telemetry solutions have been there to
to know exactly where their freight is at any given moment.
counter these problems, live information and data analysis
“Trucks usually carry one or two GPS-powered devices from
are poised to become the next best thing to address these
a variety of brands and LIS displays the information they
issues, according to Alfredo Lozano, Director General of
generate on a single screen, thus offering transparency to
software developer LIS Software Solutions.
clients,” says Lozano.
“Big Data is an unexploited area in transportation,” says
Efficiency is another critical matter for transportation
Lozano “Less than 10 percent of all transportation companies
companies and LIS has developed a comprehensive
in Mexico use telemetry to make decisions.” Seeing this
solution called ZAM that has 22 different modules
opportunity, LIS Software Solutions focused on optimizing
focusing on operational, maintenance, administrative
transport through business intelligence obtained from
and information management to improve operations.
data analysis. “Competition has forced new generations to
Lozano says the company has also created apps for
analyze information and we help our clients make informed
tracking inventories and is introducing maintenance-
decisions.” LIS Software Solutions offers products for anyone
control solutions that will allow heads of maintenance
from an owner-operator to small and medium carriers and
departments to authorize any preventive or corrective
large companies. The company may offer supply chain,
measures. “We recently developed a solution called LIS
route optimization and route planning solutions to large
TMS that is designed for small carriers with fleets of four
companies, for instance. The difference between LIS and
to 45 units and costs approximately MX$250 (US$13.2)
other companies that offer security and information through
per vehicle,” he says. This solution is designed for carriers
telemetry, according to Lozano, is LIS Software Solutions’
to better control their operations. According to Lozano,
capability to deliver live information on how operators drive
about 1,200 vehicles belonging to 85 of LIS Software
and even whether they over-rev engines or brake roughly.
Solutions' clients are using this system.
Lozano points out that large freight companies usually have
Lozano adds that regulatory changes have also led more
teams that analyze telemetric data but common carriers
carriers to look for LIS Software Solutions. “Transportation
are more empiric and do not compare information to make
companies used to be able to buy engines and other
decisions. Considering that 29.3 percent of Mexico Automotive
resources in cash and avoid taxes by only paying an annual
Review 2017’s interviewees saw security concerns as one of
rate per truck,” he says. “President Carlos Salinas, however,
the main obstacles for the national industry, having real-time
built more controls around the industry, making it more
data on the location of every unit in a fleet can be a major
competitive.” The lack of such fiscal loopholes pushed
advantage. “Carriers are robbed often, which is a problem
carriers to look for companies that offered management
for both these companies and their clients,” explains Lozano.
solutions, such as LIS’.
He explains how one of LIS’ modules manages information related to robberies and accidents and produces statistics
LIS Software Solutions has a client portfolio comprising
based on that data that are later uploaded to a database
650 companies and Lozano’s goal is to promote the
that warns operators not to go through or stop at risky areas.
company among owner-operators and both middle and large carriers so they see LIS’ solutions as an opportunity.
Another LIS solution, the Routech app, enables operators
“We now work with CANACAR and CONATRAM to attract
to receive information on where to go and how many
more clients and expect to grow between 20 and 25
deliveries to make. Meanwhile, delivery recipients can track
percent in 2018,” says Lozano.
261
Harness assembly / Germany
FACTORY OF THE FUTURE
10
Companies are transitioning from labor-intensive to automation-intensive operations. This demands investments both in automation equipment and solutions to make processes more energy-efficient and sustainable, as well as productive. Although OEMs and large suppliers have already made advanced manufacturing a standard, smaller players face the challenge of optimizing their operations without compromising their entire working capital.
This chapter focuses on how Mexico is transforming its manufacturing operations to incorporate the idea of the Factory of the Future. Equipment manufacturers showcase solutions to remain affordable for smaller suppliers. At the same time, leading companies present alternatives to make processes more cost and resource-efficient.
263
CHAPTER 10: FACTORY OF THE FUTURE 266
ANALYSIS: Technology Implementation, a Gradual Process
267
VIEW FROM THE TOP: Víctor Fuentes, Mitsubishi Electric Automation Mexico / Latin America
268
VIEW FROM THE TOP: Manuel Sordo, Universal Robots
269
INSIGHT: Jorge Cosio, Yaskawa México
270
INSIGHT: Miguel López, Rockwell Automation
271
VIEW FROM THE TOP: Antonio Mendoza, Balluff
272
VIEW FROM THE TOP: Adrián Salinas, ATC Automation
273
VIEW FROM THE TOP: Steffen Zörn, Dürr México
274
VIEW FROM THE TOP: Leonardo Romero, Helmut Fischer
276
VIEW FROM THE TOP: Bradford Bartmess , Nikon Metrology
277
INSIGHT: Jorge Escarcega, Mahr Corporation de México
278
VIEW FROM THE TOP: Rafael Lelo de Larrea, ZEISS de México
279
VIEW FROM THE TOP: Salvador Icazbalceta, Heller Machine Tools de México
280
TECHNOLOGY SPOTLIGHT: PHASCOPE PAINT: Accurate Measurement in the Palm of Your Hand
282
VIEW FROM THE TOP: José Figueroa, Marposs México
284
VIEW FROM THE TOP: Alfonso Ramírez, Grupo Kopar
285
INSIGHT: Constantino de Llano, Domino Printing Mexico
286
VIEW FROM THE TOP: René Gronau, KOMET MÉXICO
287
VIEW FROM THE TOP: Alonso Acevedo, HAIMER México
288
VIEW FROM THE TOP: Arturo Robles, CIMATIC de México
289
INSIGHT: Rafael Funes, LOVIS
290
VIEW FROM THE TOP: Gunther Barajas, Dassault Systèmes de México
291
INSIGHT: Gabriel Alvarado, Kronos
292
INSIGHT: Robert Weber, Euklid México
293
INSIGHT: Miguel Arias, PolyWorks México
265
| ANALYSIS
TECHNOLOGY IMPLEMENTATION, A GRADUAL PROCESS The automotive industry has been one of the main boosters of manufacturing innovation. Automation became essential for processes to become more efficient and less prone to human error. Now, Industry 4.0 has created a new opportunity for companies to develop their capabilities beyond just increasing efficiency
266
Process digitalization and the move toward Industry 4.0
the companies surveyed by MAR have a 75-100 percent
and a Big-Data reality are essential for companies to remain
level of digitalization. Almost 30 percent of the companies
competitive. Yet, not all companies are ready or willing to
have a 50-75 percent level of digitalization, while 23 percent
embrace this due to different factors.
are at 25-50 percent.
Mexico Automotive Review (MAR) 2018 surveyed its
“There will always be processes that must be completed
interviewees and found that out of 165 companies,
by humans,” says Manuel Sordo, General Manager for
80 percent consider digitalization or automation very
Latin America of Universal Robots. Even though the future
important in the development of their current activities.
may seem fully automated, there are tasks that robots
This is in line with the growth of Industry 4.0 as a megatrend
are still unable to perform. Moreover, supervision is still
impacting the industry. However, when it comes to the
needed even when a process is fully automated. Having
actual implementation of processes, only 32.8 percent of
said that, the advantages of technology implementation in manufacturing processes cannot be denied. Especially
HOW IMPORTANT IMPORTANTDO DOYOU YOU CONSIDER HOW CONSIDER DIGITALIZATION DIGITALIZATION AUTOMATION IN THE AND AUTOMATIONAND IN THE DEVELOPMENT OF YOUR DEVELOPMENT OF YOUR CURRENT ACTIVITIES? CURRENT ACTIVITIES?*
in repetitive or dangerous tasks, automation has become a key element to ensure productivity and safety of operators. For example, welding and painting processes in vehicle manufacturing are 100-percent automated because there is no need for a person to handle such materials or to deal with heavy components that can be easily maneuvered by a robot. Automation can also help companies face their issues regarding talent availability. It is no secret that due to the rapid growth of the automotive industry, Mexico now faces a lack of specialized labor at a technical and operating level that has even led to a talent war in areas like the Bajio,
80% 11.5%
Very important Mildly important
No answer
1.2% Not important No answer 7.3% Mildly important
ON A SCALE OF 0-100%, WHAT WOULD YOU SAY ISOF THE LEVELWHAT OF DIGITALIZATION Not important Very important ON A SCALE 0-100%, WOULD YOU SAY IS IN YOUR THE LEVEL COMPANY? OF DIGITALIZATION IN YOUR COMPANY?* Mexico Automotive Review 2018 interviewee survey
where there is a large concentration of companies that offer similar salaries and working conditions. “Weighing issues such as staff turnover, which forces companies to hire and train people regularly, prompt clients to automate their operations,” says Adrián Salinas, General Manager of ATC Automation. The challenge for companies is identifying where to implement automation and up to what point in order to increase productivity without compromising costcompetitiveness. In Mexico, labor costs still outweigh costs of technology implementation, especially for companies that are just entering the production chain. “Mexico is a country of SMEs, which means that technology implementation is always a challenge,” says Manuel Nieblas, Partner and
1.8% 0-25% 25-50% 23% 50-75% 29.7% 50-75%
32.8% 75-100% answer 12.7% No answer No
25-50%Review 2018 interviewee 75-100%survey *Mexico Automotive 0-25%
Manufacturing Industry Leader at Deloitte Mexico. “What would help is for the government to offer more clarity on the kind of support it can provide to companies that want to grow their technological footprint.”
VIEW FROM THE TOP |
THE MANUFACTURING ROLLER-COASTER VÍCTOR FUENTES Director General of Mitsubishi Electric Automation Mexico / Latin America
Q: Automation practices are being increasingly implemented
consolidation as a world leader in technology development.
in Mexico. What are the potential associated risks?
There are five great technology suppliers on the planet.
A: I do not see risk in this process as much as I see opportunities
General Electric thrives in America, Siemens, Schneider and
for the industry to achieve a more agile competitiveness.
ABB do so in Europe while Mitsubishi Electric has Asia. China
Automation implies challenges, including the development
is our main market as it is the largest consumer of technology
of more local technologies and the training of specialists
and components, Europe is our second-largest market and
in products and solutions that boost productivity, process
America is the third. Mexico’s significance for Mitsubishi
optimization and cost reductions. It also has an impact on
Electric lies in it being an emerging country with a planned
jobs — or more accurately, the transformation of jobs — but
and potential yearly growth of between 2 and 2.8 percent that
Mexican companies are willing to change their production
could make it the eighth-biggest world economy. Mitsubishi
processes and make use of the workforce.
Electric’s automation division’s sales have grown on a doubledigit basis for six years in a row. The market share of this
Automation is a large field in which we can advance in terms
division amounts to 5 percent with a little more in the segment
of integral automation of productive processes. This means
of reversing gears and movement controls. There is still plenty
having fully automated plants where, for instance, production
of room to grow and improve in the Mexican market.
lines that are usually controlled by 10 to 15 people will only need two operators. Process transformation implies greater
Q: How much does Mitsubishi Electric expect to
investments in the personnel that will design, produce and
grow by 2020?
operate these lines, but will also result in the development
A: The company’s main objective is to reach between 8
of specialized talent. It is no longer about having a worker
and 10 percent of the market between 2020 and 2025. The
tightening four screws eight hours a day but having a person
company’s strategies are helping us approach this level but
who is designing new products and instrumentations to
we did not expect the turbulence that has slowed down
optimize the process adapted to a machine.
a few investments. Some companies have placed their capital investments on standby and are focused on keeping
Q: How is Mitsubishi Electric making equipment more
a running production until there is a clearer vision about
affordable for companies?
what is going to happen. One of the strategies is targeting
A: The company focuses on making our clients’ ROI tangible
the domestic market. For instance, Mitsubishi Electric has
and achievable from the moment a proposal is presented.
several projects with a significant 100-percent Mexican
Our value proposition is the lowest total cost of ownership.
client. This company wants to increase its production
In simple terms: amortizing expenses at a lower cost during
and reduce its costs related to personnel. Automation is
the useful life of a project or the components of the acquired
replacing jobs but two factors must be considered on that
equipment to positively impact asset management. Mitsubishi
matter. First, where a leader wants to take his company
Electric supports its clients and advises them to take the
and the personnel he wants to train. And second, that
best possible decision about automation-related investment
this leader would prefer not to make such a considerable
costs. The keys to success are an assessment of production
investment in automation had he not had problems with
processes and the positive impact of automation investments,
employee turnover.
a lower ROI time and a lower total cost of ownership. Q: How important is Mexico for the growth of
Mitsubishi Electric is a global company with over 40 years in
Mitsubishi Electric?
Mexico. It develops and manufactures electric products and
A: Mitsubishi is about to turn 100 years old. 2020 represents
systems including industrial robots, motion control systems,
an important milestone because it reflects the company’s
operator interfaces and computer numerical controls
267
| VIEW FROM THE TOP
ROBOTS THAT PUT AUTOMATION BACK INTO THEÂ HANDS OF OPERATORS MANUEL SORDO General Manager for Latin America of Universal Robots
268
Q: How is the Universal Robots+ platform helping Universal
There are still many manual-labor processes that could be
Robots innovate in the area of collaborative robotics?
automated and our goal is to offer flexible and affordable
A: We want to put automation back in the hands of operators
solutions that boost productivity in players of any size. We are
through our integration platform Universal Robots+. This
collaborating with state governments to promote Universal
might be against what Industry 4.0 stands for but the basis
Robots’ solutions and many of them are pushing for greater
of collaborative robotics is to create solutions that work
implementation of automation and Industry 4.0 technologies.
hand-in-hand with human operators. There will always be processes that must be completed by humans and we
Q: How do you choose the best partners to integrate into
want to operate along that line where automation ends and
the Universal Robots+ platform?
human labor begins. We want to create an operator-friendly
A: We focus on their level of leadership in the industry and
environment that involves not only our robots but all the
the importance they place on innovation. You do not need
peripherals and add-ons that must be integrated into a full
to be the biggest company in the market if you can offer
automation solution. In the end, what we want is a seamless
something different to your clients that can effectively
operation for the operator similar to what users find in an app
cover their needs. We are working with large automation
store. What makes smartphones so versatile is the number of
and accessory leaders and also with entrepreneurs who
apps available and how easy it is to use them. We are working
have fresh ideas for the industry.
together with technology developers to develop peripherals that are easy to use and that do not require programmers or
Right now, we are working with a small company in Houston
added engineering processes to set them up.
that has developed a collaborative welding application. Normally, welding robots are big, fast and hard to program
Q: How well have companies embraced the idea behind
so they are limited to repetitive tasks in the automotive
Universal Robots+?
production line while human operators take care of the more
A: We have made significant progress with the platform.
complicated and changing welding processes. What we are
We expect to close 2018 with over 50 partner companies
doing with this company is making welding programming
and we expect to keep integrating more companies as we
easier, so companies need minutes instead of days to
go. In terms of clients, there has been significant demand
program a new welding line. Operators need only enter
but our biggest challenge has been promoting the idea
basic welding parameters and the points where the robot
of Universal Robots+. Although this development might
will begin and finish for the robot to complete the process.
be an added advantage for large companies, our focus is still in the SME market. Large companies have been quick
Q: If robots take over activities that are exclusive to human
to embrace our solutions but there is still room to grow
operators, how can Universal Robots+ put automation
with smaller companies that might not be aware of the
back in the hands of operators?
latest automation advances or that think these solutions
A: Although every robotic application implies the
are out of their reach. We want to support companies that
substitution of human labor, our applications are
need to grow and want to keep up with the giants in the
collaborative in nature so they will always need someone
manufacturing industry.
to supervise and reprogram them. Unlike traditional robots, our solutions work in a changing environment where operators must be aware if there needs to be a change
Universal Robots is a Danish company that aims at integrating
in the way the robot is acting. In the end, our equipment
collaborative robotic technology into all types of manufacturing
is a tool that operators use to make their activities more
companies, regardless of their size. The company is the market
productive. If productivity grows, the company grows and
leader in collaborative robot applications
so does its labor force.
INSIGHT |
LOCAL ENGINEERING A VALUE ADD FOR SYSTEMS INTEGRATORS JORGE COSIO General Manager of Yaskawa México
Building and implementing automation and collaborative
robot market lies in the ability to keep systems running. “Our
robot applications is no longer a game just for foreign
goal is to provide fast response for robot service issues to
players. As smaller, local manufacturing companies
minimize production downtime,” he underlines.
improve their processes, opportunities arise for automation companies to integrate Mexican engineering into their
While the company wants to boost its presence in more
solutions and to target SMEs.
OEM assembly plants in Mexico, smaller manufacturers are also an attractive market. Cosio says the company’ strategy
Jorge Cosio, General Manager of Japan-based robot
to target automotive SMEs in Mexico is threefold: “We
supplier and technology integrator Yaskawa México, says the
offer competitive prices, look for leverage among Mexican
automotive industry’s mindset toward Mexican engineering
financial institutions and participate in the market for used
is changing as distrust in the country’s capabilities fades
robots.” Competitive prices are Yaskawa México’s strategy
away. “Competitive design and engineering processes for
to close the gap between Tier 1s and OEMs that demand
automotive applications can be made in Mexico,” he says.
large robot volumes and smaller players that only buy one or two units. The company looks for support from banks
Yaskawa México’s core business is the sale of industrial
willing to offer SMEs credit to buy automation solutions. “If
robots and integrated robotic solutions for arc welding,
clients lack liquidity, we bring in financial institutions that
material handling, palletizing, adhesive and coating
can help them,” says Cosio. In the secondary robot market,
applications. According to Cosio, the company has achieved
the company buys back robots with five to seven years of
a strong position in the arc welding and coating segment
use from previous clients. It then refurbishes and resells
as a medium-sized integrator. Yaskawa México is using this
them to smaller companies.
momentum to introduce its turnkey projects to the Mexican automotive industry. “Aside from the robots we sell, Yaskawa
As Industry 4.0 storms into Mexico’s manufacturing
México adds value to its integrated offering by incorporating
industry, Yaskawa strives to include more self-diagnostic,
local engineering and proven solutions,” he says.
communication and cloud capabilities to its solutions. “Yaskawa products will be able to communicate wirelessly
Cosio enumerates project management and the complicated
with a network or cloud, as well as obtain robot production
way turnkey projects are marketed as key challenges that
information and send alerts when there are problems,”
technology integrators face. “Project management can
says Cosio. Yaskawa expects to shake the robotics market
sometimes be difficult and integrators need to improve
through new products. “We will change the way robots
communication with clients and to stick to partial and final
are programmed and introduce a new solution that could
delivery dates,” he says. Yaskawa México addresses this
represent a breakthrough in robotics,” he says. The company
issue by integrating local engineering. “This gives us the
has already launched the CHC10 collaborative robot, which,
advantage of controlling projects from start to end,” says
according to Cosio, is fast for its segment and can carry up
Cosio. “Our goal is to sell products with 50 percent local
to 10kg. “This robot can increase collaboration between
engineering content and even more when possible.”
man and machine,” he says.
Yaskawa México already works with several automotive
Although Yaskawa has a strong presence in the automotive
OEMs with presence in Mexico. Many of these companies, as
sector, Cosio expects to have a balance across more
well as their main suppliers, have corporate agreements with
sectors. The priority for the company is to grow its market
robotics suppliers from their headquarters. “We need to offer
share. “We need to focus on the robotic systems that
these players appropriate service and customer support,”
are implemented in Mexico, attack the most attractive
says Cosio. The importance of customer care in Mexico’s
segments and reach our target users,” Cosio says.
269
| INSIGHT
ADVANCED ANALYTICS KEY FOR A CONNECTED ENTERPRISE MIGUEL LÓPEZ Regional Director of Rockwell Automation
Digitalization has opened the doors to enormous banks of
Rockwell Automation’s goal is to be the connecting platform
information that track the development of manufacturing
for all of the clients’ equipment. Instead of receiving tons
processes. Companies are learning what to do with this data
of unsolvable data, through The Connected Enterprise the
but the next step for the industry is to gain the capacity to
company can filter information according to what users need
make accurate decisions based on this information, according
to make decisions at the right time. This is not restricted to
to Miguel López, Regional Director of Rockwell Automation.
Rockwell Automation’s technology. According to López, an
270
open network is also crucial for efficient communication “We strongly believe in software-hardware integration,”
between devices. Companies have moved from individual
he says. Being the world’s leading player in industrial
private networks to open standards normally following
automation and information, Rockwell Automation
Ethernet protocols and Rockwell Automation has an alliance
understands the importance of data and its compilation
with CISCO that allows its equipment to communicate with
to develop proper analyses. However, as López puts it,
any device from any brand that follows Ethernet/IP standards.
“without someone or something to interpret it, data by itself cannot generate knowledge.” For this reason, the company
The Connected Enterprise is a growing project for Rockwell
is investing heavily in advanced analytics technology.
Automation and along with investments in its own technology, the company has favored inorganic growth to innovation
According to the company’s Automation Perspectives for 2017,
through collaboration and investments in third parties. In
presented at the Automation Fair in 2017 by Frank Kulaszewicz,
November 2017, the company announced its investment in
Senior Vice President of Architecture and Software, and
the Silicon-Valley-based innovation fund The Hive to support
Andrew Ellis, Manager of Commercial Engineering and
artificial intelligence developments focused on industrial
Information Software at Rockwell Automation, manufacturers
automation. Similarly, in July 2017, Rockwell Automation
looking to be more competitive and to maximize asset
established a collaboration with Foxconn to develop Smart
utilization must embrace advanced analytics tools. According
Manufacturing solutions at Foxconn’s facilities.
to data science, analytics can be classified as descriptive, diagnostic, predictive and prescriptive. The first two refer to
Although Rockwell Automation has maintained an open
historical data while the latter two are related to forecasts
mind toward inorganic growth, it has not put at risk its long-
based on previous results and behavior analysis.
term plans and growth projections. The company received two unsolicited proposals from technology leader Emerson
“Companies need technology capable of offering predictive,
in October and November 2017, and both times Rockwell
as well as prescriptive analyses that can prevent processes
Automation’s Board rejected the offer. “We believe that
from reaching a stagnation or a deterioration point without
continuing to execute Rockwell Automation’s successful
relying on the accumulated experience of operators,”
strategy, which is generating extraordinary returns for the
says López. All components from sensors and frequency
company’s shareowners, will create greater long-term value,”
converters to control units are sources of information, he
said Blake Moret, President and CEO of Rockwell Automation,
adds, and that is what has allowed Rockwell Automation to
to David Farr, Chairman and CEO of Emerson Electric.
build its vision of The Connected Enterprise. “Digitalization is key for the industry’s development and Rockwell
López is optimistic regarding the future of Rockwell
Automation is leading by example in its implementation,”
Automation. “We are growing and proof of that is the
López says. “We have three manufacturing sites in Mexico,
good results we have delivered locally and globally,” he
two in Monterrey and another in Tecate, and by embracing
says. “Growing outside the US has become a priority
digitalization we have been able to show our clients what
for Rockwell Automation and Mexico is one of the most
new technology we can offer.”
important markets for the company internationally.”
VIEW FROM THE TOP |
BOOSTING MEXICO’S TECHNOLOGY BASE ANTONIO MENDOZA General Manager of Balluff
Q: How has Balluff helped its clients adapt to the growing
mobility segment, which is one of our three core businesses
Industry 4.0 trend?
along with plant automation and packaging and food and
A: We consider ourselves as enablers of Industry 4.0
beverage. All the experience we had in the automotive
solutions. We do not sell components, we sell complete
sector is now being translated to other applications in
solutions supported by the most knowledgeable sales
the aerospace and construction industries, as well as the
force in the market. Our goal is to solve whatever problem
production of new vehicle platforms. We were traditionally
our clients might have, whether it is low productivity,
paired with combustion engine and transmission
unscheduled downtime, overproduction or ineffective
manufacturers but today all of Tesla’s production lines
inventories. We have also placed high importance on
include Balluff components. We also expect to eventually
connectivity and its role in advanced industrial processes.
participate in the battery market, helping companies enter the Industry 4.0 era.
Over five years ago, we started participating in the development of an industrial subnetwork called IO-
Q: What do you see as the main areas of opportunity
Link. This network was created by a consortium of
regarding talent in Mexico?
European companies and has been a key element in
A: Although there is capable talent in Mexico, students
making connectivity a reality in industrial spaces, helping
are sorely lacking in training regarding new technologies.
companies effectively reduce operational costs and to
Schools are working with obsolete programmable logic
run diagnosis of how processes and components are
controllers and they are teaching concepts that are
working. When a sensor fails in a traditional production
10 or even 15 years old. As a result, students leave the
line, it normally takes operators two to three hours to find
classroom without any knowledge of what is really out
out where the malfunction is. With an IO-Link network,
there in the industry.
detection is immediate. We have created two new divisions in the company: one IO-Link is an open protocol and this is what has driven its
is focused on training for our users in the use of IO-Link
success in the industry. Previously, companies had to adopt
and our own components, while the other is oriented
a Siemens or Allen-Bradley network, which limited the type
toward engineering and the implementation of any
of components that could be connected to their systems.
solution that we might propose. We offer customized
Although we use the backbone of these proprietary
trainings for our corporate clients, guaranteeing that our
networks, through IO-Link we can connect any compatible
clients’ engineers have both the theoretical and practical
sensor regardless of its manufacturer.
knowledge to carry on with their activities. We have established training programs with Nemak, Metalsa and
Q: How have you evolved to face the rapidly changing
GM and they have led to positive results. We are also
nature of the technology market?
working with institutions such as UNAQ, CECyTEQ, IPN,
A: One of our strategies has been oriented toward inorganic
ITESM and UNAM at several events and recruitment fairs,
growth. In 2017, Balluff acquired MATRIX VISION to
and we are donating equipment to help them raise their
complement its portfolio with vision systems and ISS to
academic level.
strengthen its software offering. Our bet is that sensors must become more intelligent and improve their selfdiagnostic capabilities.
Balluff is a German company with 95 years of experience in the automation market. The company has over 60 global locations
Market segmentation has also become one of our priorities.
and nine manufacturing sites that offer support for clients in
Our automotive division has now become part of our
Europe, Asia, North and South America
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A TRANSITION BETWEEN LABOR AND FULL AUTOMATION ADRIÁN SALINAS General Manager of ATC Automation
Q: What opportunities did ATC Automation detect to open
ATC Automation’s core business is solution design. Our
a new branch in Mexico?
concepts are focused on maximizing a client’s investment
A: ATC has been in the market for 40 years and has
without selling overly complex solutions that go beyond the
developed solutions for customers in Mexico for the past 10
company’s needs.
years. Our clients in the country usually are companies with 272
presence in both the US and Mexico. Eventually, we reached
Q: Why should small Mexican manufacturers invest in
a critical point in the number of machines we supplied in
implementing automation technology?
Mexico leading to difficult challenges in our aftersales
A: In terms of costs, there is no comparison between
service and rendering our operations unsustainable to
employing a certain number of workers against the costs of
maintain local growth.
having an automated line. But weighing issues such as staff turnover, which forces companies to hire and train people
We opened our official branch in Mexico in January 2018
regularly, prompt clients to automate their operations. High-
and even though our market penetration is still small,
quality requirements, large-volume orders and the need for
ATC Automation wants to grow with its clients and enter
traceability throughout the entire assembly process are also
new markets. ATC Automation’s goal is not to assemble
key features that can only be achieved through automation.
manufacturing systems in Mexico and send them back to
The decision to migrate to automated processes is a need
the US but to design and integrate automation solutions
rather than a financial decision.
exclusively for the local market. Sometimes companies approach ATC Automation asking to replicate a solution
Q: Why are hybrid systems more attractive to manufacturing
they have acquired before from another company.
SMEs in Mexico than fully-automated solutions?
However, the area where we can generate the most value
A: In the case of companies that employ manual assembly
is in designing automation solutions. ATC Automation’s
processes, it is not recommendable to implement a fully-
ideal clients are companies open to learning, growing and
automated process right from the start. Hybrid solutions — a
listening, which allows us to present them with a specific
combination of manual processes and automation — enable
design that suits their needs.
clients to continue employing workers who can cultivate new skills, while countering variables such as turnover. Additionally,
Q: How does ATC Automation support SMEs looking to
these processes provide an opportunity for companies to
adopt automation in their operations?
become acquainted with automation as the staff in charge
A: There are several public programs that help these
of maintenance becomes familiar with the equipment on the
companies take the next step toward more advanced
line. Hybrid lines are highly popular in Mexico but we expect
practices in their operations. For instance, the Nuevo Leon
an imminent migration to the next automation level.
government launched a program called Nuevo Leon 4.0 to allocate funds to support companies that want to migrate to
Q: How important are collaborative robots and additive
Industry 4.0. ATC Automation can be a good option for these
manufacturing solutions in ATC Automation’s portfolio?
companies once they capitalize through such public programs
A: Collaborative robots are part of our business expertise.
because we can work hand-in-hand with them.
These systems are an excellent option for repetitive tasks, thus boosting a plant’s ergonomics and safety. Having more automated equipment will require less supervision
ATC Automation is a 40-year-old technology integrator based
from managers, allowing companies to focus on their
in the US that recently started operations in Mexico. It focuses
core business instead. In terms of additive manufacturing,
on the design and implementation of engineering solutions for
we are in contact with solution providers for machined
manufacturing process automation
components but this technology is still at an early stage.
VIEW FROM THE TOP |
RESOURCE OPTIMIZATION THROUGH HIGH-TECHNOLOGY IMPLEMENTATIONS STEFFEN ZÖRN Managing Director of Dürr México
Q: After the installation of Dürr’s paint shop at BMW’s
pretreatment. Paint consumption could also be reduced by
facility in San Luis Potosi, what new opportunities have
almost 50% through efficient application products such as
arisen for Dürr with other OEMs and suppliers?
Dürr’s atomizer family EcoBell3, dosing pump EcoPump9
A: In the field of paint application technology, Dürr has been
and color changer EcoMCC3. Besides lower costs and less
the worldwide leading supplier for years. Dürr has achieved
paint consumption this also means fewer residual materials
excellence in painting quality, application stability, transfer
and solvent emissions. Sustainable automotive paint
efficiency, emission reduction, as well as minimization of
finishing is not a vision, it has become a reality. Numerous
color change losses and life-cycle costs through constant
individual solutions, products and systems contribute to
technology development. Most vehicles produced in the
this achievement.
world are painted with Dürr technology. We have won new projects from different OEMS and Tier 1s in Mexico
Q: What new technologies are you bringing to the Mexican
and US in the last 12-18 months. Business volume slightly
market to boost your position in the country?
declined in that period but our current project pipeline
A: We deliver technology following common worldwide
looks promising. Moreover, we are in contact with different
standards. Mexico has built the most modern manufacturing
OEMs and suppliers to discuss further projects.
plants in the global automotive industry and Dürr is proud to play a major role in this process. For the first time ever,
Q: How is Dürr ensuring sustainable and efficient energy
Dürr installed its new painting robot generation and cloud-
consumption in manufacturing operations?
enabled control at a plant outside Europe. This system
A: We work on constant optimization of material balance
allows a multitude of sensors ensure networking of the
in the painting process. Projects begin with the design
robot’s data with higher-level maintenance software and
of an intelligent plant layout. We consider all areas, from
control systems.
pretreatment, electro-dip painting, modern paint booth concepts with robots and application technology, to
Q: Being leaders in the implementation of Industry 4.0
new methods of oven heating. We round out the process
practices, how are companies like Dürr helping local
with powerful exhaust air purification applications. These
companies in their technology integration processes?
technologies are implemented in plants such as Audi’s and
A: The digital transformation has already reached the
BMW’s where Dürr has presence.
industry, making intelligent products, services, processes and factories possible. Dürr actively promotes digitalization
Q: How can automation and sustainability combine to offer
with its digital@DÜRR strategy, which looks to increase
better results and cost efficiency to clients?
productivity and availability of machines and plants. We are
A: For the past 30 years, automotive finishing has
offering applications such as our EcoScreen Maintenance
transformed from a largely manual, empirical task with a
Assistant software, which determines the plant’s condition
high environmental impact to an efficient, fully automated
based on the number of switching cycles of the valves or
production process with a clear focus on environmental
the load profiles of the servo motors in the robots at the
compatibility. Today, a car body painted in an automated
painting line. This enables preventive maintenance planning
process ideally requires 400 kWh of power. A few years ago,
and reduces unscheduled downtime.
even more than three times that amount was sometimes needed. Volatile organic compound emissions can now be pushed well below the permissible value of 35 g/m3. Water
Dürr is a supplier of paint shops, final assembly and air
consumption has also been reduced by almost 60 percent.
purification systems part of the German Dürr Group. The
This was achieved mainly by dry overspray separation and
company has presence in 40 countries and generated sales of
the use of the Ecopaint RoDip rotation dip technology in
US$1.37 billion in 2017
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METROLOGY SOLUTIONS GO NANOMETRIC LEONARDO ROMERO Senior Sales Manager at Helmut Fischer
Q: How did Helmut Fischer’s participation in the metrology
characteristics of a component like nanoindentation does.
equipment market evolve during 2017?
This data can be used to improve component design.
A: Our client portfolio remains unchanged but we have
274
explored new business opportunities. Helmut Fischer is
We want to boost micro and nanoindentation technology
introducing nanoindentation equipment to Mexico for
in the Mexican market because both have many possible
the first time. The Autonomous University of Nuevo Leon
applications and can improve component design processes.
(UANL) was the first to buy this technology and employ it for academic purposes. Now, we have collocated a highly
Q: How can nanoindentation improve measurement
sophisticated material-analysis piece of equipment in
processes on production lines?
CIDETEQ. This machine does nano-superficial analysis on
A: The footprint that nanoindentation leaves on a
thin films and CIDETEQ will use it to engage in cutting-edge
component when hit can only be seen through a
research and development of new technologies. We also
microscope. As a result, the parts that are tested with this
delivered a similar machine to MAHLE, which will be used
method can be easily reintegrated into the production line.
for analysis of piston rings in the company’s laboratory, and
Nanoindentation is an automated method that explores the
another to Termoinnova in Hidalgo.
surface of components, which enables Helmut Fischer to register any detail of a component’s surface and compare
2017 was pivotal for Helmut Fischer because it is the
the characteristics of an optimized and a nonoptimized
first time we placed this technology with three different
area within the same piece. Prior to this method, it was
customers. This shows that the Mexican automotive
necessary to cut a component in half and analyze areas
industry is increasingly interested in being well-equipped
in a component that received heat or surface treatment
and in producing more sophisticated products.
and those that did not. Helmut Fischer’s nanoindentation solution enables users to focus only on the surfacing
Q: What advantages can nanoindentation offer over other
material or coating rather than the entire piece. It is similar
hardness measurement methods?
to testing the hardness of a person’s skin without the
A: Hardness is usually measured with testers that hit a
hardness of the bone interfering.
small area of an object with a weight. The footprint it leaves is used to calculate the hardness of the material
Q: What is Helmut Fischer’s position on the debate
and its capacity for plastic deformation. Helmut Fischer’s
between optical and tactile measuring technology?
nanoindentation method can gather data on how
A: Most of Helmut Fischer’s metrology solutions are
much a component can deform and how much it can
tactile but the future is in optical technology. Metrology is
recompose after applying pressure. The main advantage
migrating toward nontactile technology because of Industry
that nanoindentation offers over other hardness
4.0 and automation trends. Riding the wave, Helmut Fischer
measuring methods is that it allows for the material’s
is betting on the development of pulsed-laser technology.
elongation coefficient to be measured after it regains its
These systems can measure the thickness of several coats
original geometry. In other words, traditional methods
of car paint remotely through the detection of variations
only measure plastic deformation and not the elastic
in light frequency as the laser beam penetrates the car’s paint coats.
Helmut Fischer is a metrology equipment manufacturer that
We trust pulsed laser will revolutionize the automotive
specializes in coating thickness measuring, material analysis
industry because it will allow for all cars to be tested quickly.
and micro-hardness testing. The company operates in several
Car paint is usually tested manually with operators choosing
industrial sectors where precision and speed are needed
a sample vehicle in the production line and revising the
coating’s thickness in a laboratory. Helmut Fischer’s pulsedlaser technology will continuously gather data that can be used to improve processes. Q: What milestones has Helmut Fischer reached in integrating its metrology solutions into automated production lines? A: It is natural for Helmut Fischer as an equipment manufacturer to collaborate with automation providers. These companies can offer robots and automated devices to make production lines more efficient while we can solve inspection tasks with our technology. Integrating automation solutions is one of our main objectives for 2018. We need to establish synergies with automation companies so our equipment can be successfully integrated into automated processes. We collaborate in this area with Autechnik on a pipe-measuring project and with AVR in Queretaro. Q: What will be Helmut Fischer’s most important project in Mexico for 2018? A: We expect to install X-ray metrology equipment in a production line at TE Connectivity’s Hermosillo plant. This machine will be used in a reel-to-reel process for plating of electronic contacts using zinc, nickel, copper, silver or other conductive metals. Our equipment will measure the thickness of these coatings to prevent material waste and ensure that components meet specifications. Being able to control the plating process nanometrically reduces companies’ overhead by optimizing the use of expensive materials such as silver. Helmut Fischer was successful in the US with a client that needed to control its plating process to control the thickness of gold depositions in electronic contacts at 25nm. Measuring coating thickness requires high precision and speed and Helmut Fischer will have the opportunity of installing, adjusting and calibrating advanced X-ray measuring equipment in TE Connectivity’s first automated production line and we expect this to be a benchmark for other potential clients. Although Helmut Fischer’ solutions are costly, savings thanks to the control of deposition of precious-metal coatings can pay for the equipment in itself. Q: What is Helmut Fischer’ strategy to continue growing in Mexico’s automotive industry? A: We are working to secure two certifications. The company is getting certified in the updated version of ISO 9001:2015 for quality management and we need to gain the ISO 17025 certification that guarantees traceability and technical competitiveness of measurement labs and metrology equipment manufacturers. These certifications are important for both Helmut Fischer and Mexico because they improve the industry’s capabilities, they guarantee minimum standards of service and validate our calibrators.
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LASER-SCANNING AN INDUSTRY GAME CHANGER BRADFORD BARTMESS Director of Sales for Latin America and Canada at Nikon Metrology
276
Q: What role does Nikon Metrology play in the Mexican
take multiple samples, our laser-radar technology has the
and global automotive industry?
capacity to shoot a beam from 30m or 50m away depending
A: Although we have always had distribution operations
on the model and take accurate measurements. Furthermore,
in Mexico, we formally entered the country in 2016 with
the equipment has the capacity to rotate 360° and it can
the establishment of a technical center in Queretaro.
be mounted on a robot to complement its working space.
Nikon used to focus only on microscopes and lenses but
This technology has been used for many years in the
in 2009, the company acquired the Belgian group Metris
aerospace sector and we are now adapting it to the needs
thus integrating coordinate-measuring machines (CMM),
of the automotive industry. Instead of clients having to use
laser-radar equipment, X-ray computed tomography (CT)
large CMMs to scan a body frame, they can use a laser-radar
and laser-scanning technology to its portfolio. Nikon
solution mounted on a robot on a rail to scan the entire
Metrology’s penetration in the automotive sector is mostly
system. Thanks to its flexibility, clients can even put another
due to this acquisition. With our original equipment we
station on the other side of the laser-radar to scan another
would be limited to laboratory inspections and material
frame and maximize the equipment’s capabilities. In the end,
testing. Now, we participate in body-in-white production
samples are as equally precise as with tactile probing but
with most OEMs in the market and we collaborate with
they can be collected almost five times faster.
many of their suppliers as well. Q: How open have automotive companies been to replace Q: What is Nikon’s bet on innovation within the metrology
their traditional CMMs in favor of laser-radar equipment?
segment for manufacturing operations?
A: OEMs do extensive testing before implementing new
A: We see greater opportunity for companies to embrace
equipment, so we spent a lot of time with them to make
laser-scanning equipment over tactile probing solutions.
sure our systems complied with their needs. One of the
Our high-speed laser technology in CMMs, portable arms
advantages was that we had already implemented this
and scanners allows clients to collect data faster and make
technology in the aerospace sector, which is no less
better manufacturing decisions. This development helps us
demanding. We had to adapt our solutions to the reality
set Nikon apart from all the other metrology companies in
of the automotive industry but there were many companies
the market. We also see a need to improve nondestructive
with a more forward-looking vision that were open to
testing. In the past, to check for internal defects in a
testing our offering and moving on from tactile probing.
component you had to grind it down. Using X-ray CT, companies can test components without having to alter
Q: How do you promote these disruptive solutions among
them, not only analyzing them visually but also comparing
clients that are just starting to implement technology in
their structure against a solid model.
their operations? A: We have sample lines at our technical centers in Michigan
Nikon is also betting on a large-scale laser-radar solution
to demonstrate how the technology works. Clients need to
with its MV331 and MV351 products, which we think could
understand that it is not only faster but it can even reduce
be a game changer for the industry. Unlike traditional
the number of workers needed on an assembly line. The
technology where probes approach the component and
programming interface is also quite straightforward and is compatible with several manufacturing software packages such as PolyWorks and Metrologic. The most challenging
Nikon Metrology is a division of Nikon focused on optical
thing has been finding capable integrators to match our
3D measuring instruments. Its portfolio includes metrology
technology with robotics and other automation solutions.
equipment such as CMMs, portable arms, laser scanning and
It is one thing to have a static unit and another to have it
X-ray CT inspection
mounted on a robot on a rail.
INSIGHT |
MAINTAINING TRADITIONAL METHODS IS NOT STALLING JORGE ESCARCEGA General Manager of Mahr Corporation de México
Although new technologies are constantly changing the
being said, staying on top of every trend is a considerable
landscape of the Factory of the Future, some traditional
challenge for any company. As a result, Mahr is open to
practices are still the best option for certain processes,
collaborating with other technology developers, even
according to Jorge Escarcega, General Manager of Mahr
with its own competitors, to deliver the best solutions
Corporation de México.
to the client at the best cost possible. Just as in OEM partnerships like that between Daimler and the Renault-
With over 150 years in the metrology market and 21 years
Nissan-Mitsubishi Alliance, Mahr hopes to make the best
operating in Mexico, Mahr produces measuring solutions
out of the tough competition in the metrology market. “Our
for several manufacturing sectors, including automotive,
solutions must be able to attach to and communicate with
aerospace and electronics. Some of its competitors have
other equipment and have open source codes so that they
chosen to move on to X-ray, laser and radiofrequency technology but for Escarcega, tactile technology remains necessary for certain components. “Some of our clients produce drive shafts that must meet specific characteristics such as straightness, roundness and surface finishing,” says Escarcega. “These components are better suited for tactile technology.” Tactile solutions might be Mahr’s core business but the company does not shy away from the latest innovations in the metrology sector. “Visual solutions such as cameras, scanners and lasers can also ensure a good level of precision depending on the application at hand,” says Escarcega. Smart Factory trends are also within the company’s scope because
“
can be integrated with other technologies,” says Escarcega.
We are now implementing wireless technology even into manual solutions to prevent data annotation errors”
Mahr ’s collaboration is not limited to equipment
“communication and data analysis are the next thing in the
manufacturers. Remaining close to OEMs enables Mahr to
market,” says Escarcega.
participate in the initial stages of product design and to introduce its technology according to its clients’ needs.
To prevent measuring mistakes, Mahr is introducing wireless
“Everything manufactured by automotive companies must
transmitters and receivers in its solutions. “Transmission
be measured,” says Escarcega. “Therefore, companies want
technologies were not integrated into our measuring solutions
to know how they will measure their products from the
two or three years ago,” explains Escarcega. “However, we
conception of a project.”
are now implementing wireless technology even into manual solutions to prevent data annotation errors and similar issues.”
Partnering with automotive OEMs has not been an easy
The company is also preparing for the emerging trend in
road for Mahr, though. Before building its relationship
maintenance. “In the future, machines will tell operators
with automakers, the company had to grow its operations
when they need to receive maintenance and what specific
enough to satisfy client demand and answer any request
part must be serviced,” Escarcega says. “We will be able to
in under 24 hours. “In the last 10 years, Mahr has reached
offer solutions that notify how many hours are due before
average double-digit growth in terms of invoicing,” he
it is necessary to change bearings or similar components.”
says. That led to an increase in the company’s client portfolio, as well as a strengthened operation in indirect
Mahr relies on its R&D department and the collaboration
sales through distributors. “The distribution network
agreements it has with several universities in the US and
is still consolidating but we already have sales and
Germany to remain versatile, technologically updated and
technical service operations in all industrial areas of
to develop the technology it wants in the market. That
Mexico,” he says.
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| VIEW FROM THE TOP
TOUCHING, RATHER THAN SEEING, IS BELIEVING RAFAEL LELO DE LARREA Director of Industrial Metrology at ZEISS de México
278
Q: Where do you see the metrology segment going in
have to comply with the strictest tolerances, thus requiring
terms of technology development?
tactile metrology solutions to deliver the best results. We
A: The ultimate goal is to become part of the production line,
might have a focus on vision systems at ZEISS but we still
delivering more accurate measurements in a noncontrolled
have not given up on tactile technology. To this day, the most
environment. Today, normal quality control processes
accurate tactile machine for dimensional control is probably
require sampling and testing in laboratory conditions.
ZEISS’ with a precision of 0.3µm, mainly because there is no
These steps are performed while the production line is still
probe capable of offering a more accurate measurement.
going so if there is a problem that needs to be fixed, the
In comparison, the most accurate vision equipment in the
production that left the line in the meantime represents
market can deliver results with a ±10-12µm tolerance.
scrap and losses for the company. Q: How has ZEISS advanced in its efforts to integrate Automation is a key element in the evolution of metrology,
software developments to its portfolio and what are your
making connectivity between robotized systems and quality-
growth projections for this business division?
control equipment a must for clients. Integration efforts are
A: Developments such as πWEB have been quite successful
normally managed by Germany but we have looked to have
in the market although we found some resistance from
more autonomy in this process by collaborating with local
companies unwilling to change their reporting and data
technology integrators. Similarly, data management has
collection methods. However, our software solutions have
become a priority for accuracy in manufacturing processes.
helped us grow our collaboration with existing clients and
Companies require as many points of data as possible to
even to enter market niches we had not yet explored. Our
digitalize a component, which has led to a preference for
priority now is to streamline communication between quality
vision systems over tactile solutions. Additive manufacturing
areas and the production floor. That way, data from quality
has made it crucial for companies to analyze the interior of a
control can be analyzed to impact production planning
component thus giving more importance to X-ray applications.
automatically. So far, this process is managed manually but we can digitalize it following Industry 4.0 concepts. This is
Q: As vision technologies gain ground in the industry, what
a completely new project based on an acquisition ZEISS
will be the future of tactile equipment?
made in May 2018. We are integrating our own DNA into this
A: I do not think tactile technology will disappear but we will
solution and we expect to deliver a product in the near future.
definitely see a reduction in demand for these systems. That being said, tactile technology is still the most precise in the
Q: How has your collaboration with R&D centers helped
market and it will be a while before vision systems deliver
you understand the needs of the automotive industry?
the same level of precision and certainty in measurements.
A: This collaboration helped us understand that we need to
In automotive manufacturing and in electric-vehicle
grow our presence in the Mexican market and to decentralize
production particularly, manufacturing processes have
our operations. Thanks to this, we are present in many
narrowed their tolerances significantly. Although an electric
industrial hubs in the country and we have invested in
powertrain will have 90 percent fewer components than an
building our own research centers, such as that in Monterrey.
internal combustion engine, the 10 percent remaining will
We still maintain our relationship with public research centers and academic institutions, however, since we see them as a key part in our communication with the industry. Our
ZEISS is a German company with a specialized division
priorities at the moment are to open new centers of our
focused on industrial metrology. ZEISS’ portfolio includes CNC
own in the north of the country and the Bajio region and
coordinate measuring machines, multidimensional metrology
to participate in the implementation of metrology norms
and image processing systems
together with CIDESI, CENAM and other public centers.
VIEW FROM THE TOP |
HIGHER INVESTMENT DELIVERS OPTIMAL RESULTS SALVADOR ICAZBALCETA General Manager of Heller Machine Tools de México
Q: How does Heller Machine Tools stand out against its
There is also a risk involved in trying to target smaller
many competitors in the CNC equipment market?
companies. Many of these players work from contract to
A: Our best added value is our capability to deliver turnkey
contract and they do not have the resources to back up
solutions. We do not only sell CNC equipment but analyze
the investment needed to purchase our equipment when
the client’s process and build the necessary engineering
their projects get canceled. Even though we are trying
around it. Companies tend to buy machines from different
to break into this market, our safest bet is still with large
providers when setting up their operations, which can result
transnationals.
279
in missteps in the process. Heller’s manufacturing engineers, however, always work hand-in-hand with application
Q: How important is the automotive sector in your
engineers to achieve true integration.
operations compared to other industries? A: Heller Machine Tools is mostly dedicated to the
Our goal is to deliver the best products to the customer
automotive sector. Almost 60 percent of our business is
so they can reach their own objective of producing at the
dedicated to this sector, while aerospace represents 20
lowest cost per part possible. At the same time, the main
percent of our operations. The rest is divided among other
driver of our Mexican operations is to build confidence
applications. The key factor that has allowed us to build
among existing and potential clients so they know they
such a strong presence in automotive is our attention
will always be supported not by a representative of Heller
to detail when it comes to satisfying the clients’ needs.
Machine Tools but by a proper subsidiary.
We have embraced new technology trends used by the industry, including the rising Industry 4.0 concept, but our
Q: What challenges have you found while trying to grow
main focus has been to reduce scrap and downtime when
your presence in the Mexican market and target the
machining a component.
growing local supply chain? A: Our equipment is among the most efficient solutions
The automotive sector is highly demanding when
in the CNC machining market. Our solutions deliver
optimizing production and we have managed to raise our
productivity, process stability and reduced downtime. All
standards to an 85-90 percent rate of efficiency in our
that requires a strong initial investment. For this reason,
equipment. Besides innovating in our technology, we have
most of our operations are with global key accounts that
also integrated the best clamping, cutting and metrology
already trust in Heller Machine Tools and see the value of
solutions to boost our equipment’s performance. Our global
our offering. Most OEMs, Tier 1 and Tier 2 companies are
objective in past years has been to maintain our yearly
looking for the best in the market, which means they tend
sales around €500 million (US$617 million). Our target
to seek out turn-key solutions.
remains the same but we want to make our operations more efficient, reducing manufacturing times without
The problem we have found in Mexico is that managers still
having to increase our payroll. Similarly, we are very open
tend to look at an investment only from a price standpoint.
with the client and inform them if our analysis concludes
They look for machines with the lowest cost, resulting in
that Heller is not the best fit for the company. That way, our
operations that employ several machines from different
engineering team does not build a proposal in vain.
providers. It is difficult for Heller Machine Tools to compete under these circumstances because we are not offering just a machine but a complete engineering service that
Heller Machine Tools is a subsidiary of HELLER, a machine
entails a large price difference. There are many brands
tool construction company founded in Germany in 1894. The
competing in the market and price wars can get really
company
aggressive.
equipment for a variety of industries including automotive
manufactures
state-of-the-art
CNC
machining
| TECHNOLOGY SPOTLIGHT
0 to 2,500µm PHASCOPE PAINT's measurement range
PHASCOPE PAINT: ACCURATE MEASUREMENT IN THE PALM OF YOUR HAND Field testing often involves checking many different kinds of coatings, which requires a flexible instrument. In the era of Industry 4.0 applications, such a solution has to meet digital and connectivity standards to ensure testing is effective and does not compromise the production line. PHASCOPE PAINT relies on the versatile eddy current method. It can measure paint coatings on magnetizable substrates such as steel or iron, as well as on nonmagnetic metals like aluminum without having to change the device or the probe. If clients are not sure what kind of substrate they are dealing with, PHASCOPE PAINT can automatically detect the material and select the appropriate measuring mode. During measurement, a red LED indicates if tolerance limits are exceeded. That makes it easy to recognize defects in the coating, even for nontechnical users. To simplify analysis of the readings, PHASCOPE PAINT uses an intuitive app. Measurements can be visualized on a smartphone without having to first transfer them to a computer. Reports can also be created directly on the smartphone. PHASCOPE PAINT also includes a special feature that allows the user to quickly insert photos of the test site into the measurement report to document potentially damaged areas. When handling pieces of various aluminum alloys, their different conductivities can influence coating thickness measurements. Because of this, PHASCOPE PAINT is equipped with a conductivity compensation feature, which ensures accurate measurement results. In addition to spot checks, PHASCOPE PAINT also has a continuous mode for testing large areas, providing up to 70 measurements per minute. PHASCOPE PAINT is an ideal and versatile solution for measuring paint coatings and it is applicable in industries ranging from automotive to corrosion protection. The solution has a measurement range of 0 to 2,500¾m and follows ISO 2360, 2178, 21968 standards, as well as ASTM D7091. It has a wireless connection via Bluetooth and a rechargeable battery with a USB connection. Companies can use this to quickly test random samples from a manufacturing line, document damage or defects on an inspection round or even control incoming goods. PHASCOPE PAINT is a handy gauge that fits in the operator’s pocket.
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| VIEW FROM THE TOP
A NEW VISION FOR A CHANGING INDUSTRY JOSÉ FIGUEROA Director General of Marposs México
282
Q: Considering its focus on internal combustion
A: The Marposs Group has invested in acquiring new
components, how is Marposs innovating regarding
companies in the last few years and invests a percentage of its
electrification?
income in the development of new products on a yearly basis.
A: Our business has focused on internal combustion engines
Marposs used to only produce gauging equipment but it has
for almost 65 years. However, Marposs’ corporate vision
diversified and now also produces measurement equipment
projects an eventual decrease in production of internal
for glass applications, electric engines, gears and leak testing
combustion engines due to pollution, fuel prices and the
machines. This diversification allows Marposs to cover a wider
increasing popularity of alternative motorization. With
market and creates new opportunities to attract clients.
this in mind, the company decided to start working in new technologies such as hybrid and electric engines.
Our company’s vision also includes support for growing automotive regions. Marposs’ goal is to be close to our clients.
The Marposs Group has already participated in the
All automotive markets in Mexico are covered by a Marposs
development of measuring applications for hybrid and
office. We are well-established in Atizapan, Queretaro and
electric engine components including parts for Tesla.
Saltillo and tend to regions from there. For instance, the
Internationally, the group has decided to create a task
Queretaro office caters to Silao, Irapuato and San Luis Potosi.
force that focuses strictly on electric engines and batteries
Additionally, Marposs México has sales and technical staff on
because they are the most critical components in EV
the ground in Chihuahua that simultaneously cover that state,
production and design. We already have some applications
Baja California and Sonora.
to test battery size and leakage, as well as equipment for electric-motor drivelines and casings.
Q: How can Marposs’ robust equipment designed for production-line applications compete against laboratory
Q: How much will Mexico participate in those
machines in terms of costs?
developments?
A: Marposs’ equipment may require a higher initial investment
A: I think the country will play a larger role in the long run.
in terms of design and production due to the necessity to
Mexico has developed a strong supply chain but it has also
create a robust, tough and reliable tool. However, having
focused almost exclusively on internal combustion vehicles,
equipment with these characteristics pays off in the long run
which means that production of EV components still has a
as it lasts longer and can be used right on the production floor,
long way to go. Batteries are limiting EV acceptance in the
shortening quality-control processes and recalibration times.
marketplace because they determine how long a vehicle
Laboratory equipment, on the contrary, is not usually located
can be used before it requires recharging. We expect there
near the production line. This leads to additional costs for
will be a boom in battery production. Improving battery life
clients when they have to stop the line to take a component
and ensuring quality is maintained and monitored will be a
to the lab, test it, bring it back and make adjustments.
key step toward making EVs more efficient. Manufacturing times are critical on a line that is continuously Q: What is Marposs’ strategy to attract new customers in
producing parts. Wasting time to test components is
developing automotive regions?
inefficient, so it is necessary to have the equipment to rapidly test that part. If something is wrong with the part, adjustments can be made immediately.
Marposs México is part of Italy-based Marposs Group. The company offers measuring solutions and is a supplier of
Q: How is Marposs México’s client portfolio divided between
services and products to improve manufacturing efficiency
large Tier 1 and Tier 2 suppliers and smaller suppliers wanting
and effectiveness in ensuring product quality
to enter the automotive supply chain?
A: Most of Marposs’ business — about 80 percent — is with
internships so they can work on real industry projects. Once
large clients and Tier 1 companies. Only 15 to 20 percent of
students begin working here, they are taught the Marposs
our projects involve small suppliers. We consider this normal
culture and they sometimes end up as technicians and
because newcomers do not normally invest heavily in
engineers at one of our facilities.
equipment but start working little by little while they become familiarized with Marposs’ products. Furthermore, Marposs
Q: How much do you think the automotive industry could
usually carries out large projects with Tier 1 clients that are
be impacted by NAFTA renegotiations and what will be the
returning customers.
impact on Marposs’ operations? A: Ford had announced an investment for a new plant in
Q: Small companies sometimes resist investing in technology.
San Luis Potosi but the project was canceled in 2017. Since
How does Marposs encourage the implementation of its
the company is among our Top 10 clients, that plant could
equipment among these players?
have brought new opportunities for us. Apart from that, we
A: We present clients our solutions and work depending on
have not noticed much impact in our ongoing projects with
their needs. Marposs has met clients that continue working
automakers or suppliers since investment plans and increases
as they did 20 years ago. Operating that way has worked
in production have continued more or less as planned.
for them and they believe it is the best path to further success. Remaining close to our clients and showing them
However, if NAFTA were canceled or rules of origin became
how new technologies can improve their production is part
stricter, the impact on the automotive industry would be
of our strategy. Marposs also consigns equipment. We visit
significant. It has always been cheaper for US companies
customers and offer to test our equipment on their production
to produce in Mexico because of low salaries and other
line at no cost so they can convince themselves of its
incentives. Removing trade advantages would change that,
advantages in terms of efficiency. A key feature that clients
though. Manufacturing vehicles in Mexico would become less
look for is support. We can repair any damaged equipment
convenient for automakers, which would have an effect on
from our Mexico offices rather than sending equipment back
investments.
to Italy. That gives our customers the certainty they will not have to lose valuable production time. Marposs also provides
Q: How has acquiring its workshop location in Queretaro
training to its clients regarding the operation and maintenance
helped Marposs grow and pursue its objectives?
of our equipment.
A: Purchasing that workshop in 2017 enabled us to enter the Queretaro aerospace industry. That, combined with Marposs
Q: Is Marposs collaborating with R&D centers or universities
México becoming a member of FEMIA, has enabled the
to showcase its technology?
company to reach clients in other aerospace clusters across
A: That has been one of our strategies and one of our flagship
the country, such as Baja California and Chihuahua, as well
projects involves the aerospace sector. Through the Mexican
as improve our presence among customers as suppliers of
Federation for the Aerospace Industry (FEMIA), we have kept
tools and gauging equipment. Marposs’ investment in that
in close contact with the Autonomous University of Queretaro
workshop is not yet finished but we have already started
(UAQ), which trains personnel to work for the aerospace
operations. Our plan for 2018 is to acquire new machinery
industry. Marposs contacts universities to offer students
and support the production area at this new workshop.
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| VIEW FROM THE TOP
NATIONWIDE SUPPORT FOR AUTOMATION USERS ALFONSO RAMÍREZ Commercial Director of Grupo Kopar
Q: Why would a company choose to purchase its
cycle times, waste and downtime, thus evaluating how
equipment through Grupo Kopar, instead of going directly
much they can save with the right automation solution
to the manufacturer?
and how long it would take for them to see a return on
A: The main advantage we offer to clients is our national
their investment.
coverage and Mexican market knowledge. We have 14 284
branch offices in the country with vision technology,
Q: What do you see as the main trends regarding
robotics and connectivity laboratories, supported by
automation within the automotive sector?
almost US$2.8 million in inventory. Our automotive clients
A: Automotive companies are under pressure to increase
are demanding in terms of service and maintenance and
their competitiveness due to the economic and political
they know they are supported by our offices and our teams
environment in Mexico. We want to help them wade
trained in Germany and the US.
through these obstacles, so we must understand the latest trends in the industry, including the concept of Industry
We closely collaborate with our partner brands and we
4.0. In the metrology area, for example, companies are
have a specialist focused on each. Our strength is market
now realizing that it makes much more sense to have a
knowledge; we support our clients in their cities and adapt
camera connected to a robotic arm, instead of having a
to their needs. Our aftersales service is completely adapted
whole array of sensors.
to a local environment, while at the same time being nationwide supported. Our partner brands cannot offer that same
Collaborative robots have also revolutionized the industry
service but we are here for our clients when they need us.
by offering an effective and cost-competitive solution with a user-friendly interface. Having a robotic solution
Q: How involved is Grupo Kopar in a client’s decision-
under US$7,500 would be unthinkable in the past but now,
making process when acquiring new automation
companies like Universal Robots and EPSON are making
equipment?
this possible. Furthermore, while companies previously
A: We communicate with our international and national
would need to bring someone from Germany or the US to
partners right from their design phases, allowing us to be a
their plants in other to get a project going, systems are now
key player in the implementation of one automation solution
much more intuitive and they do not need safety equipment
or another. At the same time, we are constantly working
to operate near humans.
on a visits plan to our clients’ plants to identify process bottlenecks and areas where material is being wasted,
Q: How important has energy efficiency become for both
that way we help both our customers and partners brands
equipment manufacturers and potential clients?
identify areas of opportunity to improve their solutions.
A: Most brands in our portfolio have energy efficiency as a priority in their product development process.
Our Customer Profit Reinforcement (CPR) analysis is
In pneumatics, particularly, there is a huge area of
another tool we employ to determine which solution
opportunity to improve operations since most companies
best fits our clients’ operations. We help companies
work while compensating for leaks, which eventually
understand how their process is developing in terms of
translate to monetary losses. Although it is hard to measure accurately, energy efficiency can represent a 2025 percent shorter time in the return on investment. The
Grupo Kopar is a 100-percent Mexican company founded in
initial investment may be higher but that is compensated
Monterrey in 1983. The company distributes automation and
over the long run, which is why energy efficiency has
robotics solutions from brands such as EPSON Robots, Cognex,
become a key decision-making factor for many of
PHD, MAC, Universal Robots, SICK and MURR Elektronik
our clients.
INSIGHT |
TRACING PARTS, AVOIDING PROBLEMS CONSTANTINO DE LLANO Director General of Domino Printing Mexico
Traceability is crucial in manufacturing processes. Everything
Contrary to production machines that can offer little data,
from beer bottles and aspirins to electric cables and piston
coders are capable of gathering real-time information on
rings needs a code to tell its story. Knowing the history of
production when connected to a company’s systems.
a defective unit can help manufacturers to identify where
“ERPs and coding systems go hand in hand and should
things went wrong in the production line, both solving the
work simultaneously,” says de Llano. This has proven to
problem and retiring that batch from the market. “Coding
be a challenge in Mexico though, mainly due to the price-
systems are just as important as any other machine in the
sensitive nature of the market. “Instead of focusing on price,
production line,” says Constantino de Llano, Director General
manufacturing companies should be focusing on how robust
of Domino Printing Mexico. “They better work if the line
the system is, how easily its consumables can be supplied and
participates in a critical process that cannot be stopped.”
how reliable it is to prevent unwanted stops in production.”
Domino Printing Sciences is a UK-based developer
The price factor might not be eliminated but Domino has
and manufacturer of industrial printing equipment and
learned to approach potential customers by highlighting
consumables. In Mexico, Domino Printing’s native industries
uptime, availability and technical support. The company’s
are pharma and food and beverage but the company has also
technology has proven to be an advantage thanks to its
entered the automotive industry through its complex printing
flexibility in coding different components and materials.
solutions branch. At first glance, automotive could seem a
“Coding on plastics or metals can be done using laser or
sour bet for a company like Domino given the difference
ink but components such as cables can only be coded
in production volumes between this and the food and
with ink,” de Llano says. Because of the lifecycle of
beverage industry. “The number of items that a soft-drink
auto parts, de Llano says Domino sometimes needs to
company needs to code daily is greater than the number
create inks that can stand high temperatures, abrasive
of components that an auto parts company produces in a
conditions, dust and other harsh settings.
year,” says de Llano. However, a system that uses special inks or machines is complex and robust and thus requires a
As Industry 4.0 continues to permeate the Mexican
different support structure that not every coding equipment
automotive industry, de Llano says Domino has also taken
manufacturer is willing (or capable) to offer.
several steps toward taking advantage of this trend and enabling companies to be more flexible through coding
“We started printing on cables and electric harnesses, saw
solutions. All the equipment the company launched in
the opportunity to specialize and jumped to printing on auto
2017 is fully compatible with Industry 4.0 needs and
parts,” says de Llano. Domino Printing has specialized in the
de Llano expects to add more digital-friendly features
automotive industry by developing special inks for labeling,
to future products. “Our new equipment can not only
as well as dedicated equipment depending on the product
connect with other systems but also gather data, upload
being marked and the specific needs of clients.
it to the cloud in a standard format and make it available to clients.”
Mexican manufacturing companies, however, tend to place minor importance on coding systems in their lines, according
Domino Printing plans to grow hand in hand with the
to de Llano. “This is a mistake,” he says. “A production line
automotive industry and increase its market share. De
can only be as robust as its weakest link.” Coding systems
Llano points out that as more OEMs start asking suppliers
are secondary production equipment and normally are seen
to mark their components, companies will become more
as accessories within production lines. This can prevent
open to Domino Printing’s solutions. “We will grow and
companies from harnessing all the advantages that keeping
increase our market share according to the evolving
a tight control on processes through digital means can bring.
needs of customers,” he says.
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| VIEW FROM THE TOP
GREATER CUTTING SOLUTIONS THROUGH PROCESS DIGITALIZATION RENÉ GRONAU President of KOMET MÉXICO
286
Q: What makes KOMET such a competitive company in
what the most appropriate parameters for a given process
its segment?
are. With the collected information, a future strategy to
A: As part of the CERATIZIT GROUP, KOMET is the fifth-
deal with the differences in materials can be developed,
largest company in the cutting tool business. Our objective
which translates into costs savings through prevention of
is to move up to third by 2020, which we will do through
tool breakage. The fewer tools that are broken, the more
both organic and inorganic growth. CERATIZIT GROUP has
downtime is reduced.
acquired several companies to complement its portfolio and integrate vertically in the area of cutting materials. KOMET
Q: What is Mexico’s role in KOMET’s global operations?
was a perfect fit to boost the company’s offering and we
A: As a manufacturing country, Mexico is preponderant
will continue growing our presence, particularly in Asia and
for KOMET. Even before we became part of CERATIZIT
the Americas. Through our new partnership with CERATIZIT
GROUP, Mexico was already among the three main markets
GROUP, we can offer a complete portfolio that includes
in KOMET’s global network. While India and China are
everything from materials to high-precision cutting tools,
growing swiftly, Mexico is right behind them. The country’s
standard and specialized tools and digitalization concepts
potential in the cutting tool market is approximately
in those regions.
US$200 million and KOMET’s share amounts to around 5 percent of the total cutting tool sales. Mexico’s cutting
Q: How can a cutting tool company harness the Industry
tool market is growing between 2 and 3 percent annually,
4.0 megatrend?
so there is still great potential to grow organically, perhaps
A: We have a learning process assistance system called
to a 15 percent rate.
ToolScope. While many companies work in process monitoring systems, KOMET’s ToolScope also tracks
Q: A common problem in Mexico’s manufacturing industry
the tool’s position and speed, collects data on materials
is the difficulty in finding appropriate human talent. What
and processes and analyzes them to improve the
is KOMET’s strategy to fight that problem?
overall manufacturing process and the result of the final
A: KOMET MÉXICO invests continuously in training
component. Part of our strategy to grow in Asia and the
for technicians and specialized engineers. We have
Americas is to focus on the traditional cutting tool market,
demonstrated that our engineers in Mexico not only have the
as well as Industry 4.0 and digitalization.
same level as in other countries where KOMET has presence but, in some cases, are more advanced than others. As a
When implemented in a machine, KOMET’s system collects
matter of fact, our competition and clients sometimes steal
data on the component being produced, the machine
our staff because of how well-trained they are.
in which ToolScope is installed and the parameters in which that machine operates. It is possible to upload this
KOMET has also signed an agreement to open a training
information to the KOMET cloud and help the system to
center for technicians and engineers in collaboration with
learn how processes work and how to correct differences
the Autonomous University of Queretaro, the Aeronautic
between tools and materials. Learning how a process
University of Queretaro and the Technological Institute
works enables ToolScope to instruct machining centers on
of Queretaro. A key challenge we have noticed is that engineering students tend to work during the week and study at night and during the weekends, which reduces
KOMET is a global technology leader in the fields of high-
the time destined for practical training. Our goal is to
precision drilling, reaming, milling, threading and process
introduce the European concept of dual education within
monitoring. KOMET MÉXICO is now a local member of the
our company to cater to both the company’s and the
CERATIZIT GROUP
market’s needs.
VIEW FROM THE TOP |
ADVANCED TECHNOLOGY NEEDS MARKET AWARENESS ALONSO ACEVEDO General Manager of HAIMER México
Q: What challenges do Mexican metal-mechanic companies
Q: Who has the final say on whether a manufacturing
face in relation to cutting tools?
machine will equip HAIMER balancing and clamping
A: Users of cutting tools tend to face issues regarding the
technology?
consistency of their cutting processes. While tools should
A: In Mexico, final users make the choice in most cases
theoretically work the same when replaced, the material
because they buy the machine they need and its accessories
characteristics of both the tool and the component being
separately. In some circumstances, final users tell machine
manufactured are not always the same. HAIMER technology
builders the component they need to produce and their
ensures the tool delivers consistent results without
goal regarding production times. In those cases, machine
compromising its structure. Our balancing solutions counter
builders develop the engineering necessary to produce the
the vibrations during the cutting process, thus increasing
part and decide whether to equip HAIMER cutting tools,
the tool’s useful lifetime.
clamps and balancing equipment thus delivering an integral, tailor-made solution. This is not that common, however,
Q: What companies can take advantage of HAIMER
because that scheme is costly and end users prefer to buy
México’s solutions?
the machine and accessories separately and engineer the
A: Our ideal client is any company that employs CNC
solution themselves.
machining equipment and engages in metal-mechanic manufacturing. Within the automotive industry, we focus
Q: What is HAIMER’s participation in Mexico’s
on clients that produce large volumes on a daily basis and
clamping market?
look for highly stable and consistent processes. Companies
A: There are various types of clamping alternatives in the
continuously aim to improve their processes and boost
market. HAIMER focuses on thermal clamping and still
efficiency and productivity and they normally approach us
holds a small market share in that segment in Mexico.
when they face a problem in delivering the right quality.
Clients tend to use mechanical clamping technology
Having said that, HAIMER’s technology still needs greater
that works by loosening and tightening nuts because it
promotion within this market. Only a small percent of our
is inexpensive. However, mechanical clamping is not as
clients have a solid knowledge of HAIMER’s technology, the
precise as thermal clamping because of variations in the
rest know the products superficially and are not fully aware
strength of operators. Thermal clamping uses a special
of the advantages that we can deliver for their processes.
kind of steel that expands when applying heat through electric induction. Tools are then placed in the clamp’s
Q: How easily can a company that is starting to migrate to
brackets and remain tightly sealed when controlled
automated processes implement HAIMER solutions?
temperatures are applied and steel contracts. The force
A: We have seen that even small Mexican shops are prone
of a thermal clamp, on the contrary, is constant and
to buy better quality machinery. As companies adopt more
four times higher than a mechanical solution. Thermal
advanced solutions, they start to take greater care of their
brackets are also more precise when tools are rotating
processes to extract the greatest advantage from them.
during the machining process, which reduces wear on
While we have Tier 1 clients, Tier 2s and 3s are key for our
the tool. HAIMER guarantees 30,000 tool changes before
operations. HAIMER México’s business is more directly
needing to replace the bracket of a thermal clamp.
oriented to lower tiers in the automotive supply chain. SMEs tend to respond well to our technology unlike large companies with decision-making processes that involve
HAIMER México is the Mexican subsidiary of Germany-based
several steps. When a client understands the advantages
manufacturing
of our technology, it looks for the time and space to invest
company focuses on the development and production of
in HAIMER’s solutions regardless of its size.
balancing machines, mills, clamps and other equipment solutions
equipment
company
HAIMER
GmbH.
The
287
| VIEW FROM THE TOP
GENERATIONAL SHIFT DEMANDS DIGITALIZATION ARTURO ROBLES Director General of CIMATIC de México
288
Q: How can CIMATIC’s offering of Infor products stand out
A: Skills needed to maintain older or heavily customized
from other international ERP developers such as Oracle,
ERP systems are becoming obsolete as new technologies
SAP and Epicor?
enter the market. Furthermore, competition among clients
A: Infor has invested hundreds of millions of dollars in
for talent with these skills is intense. New generations are
developing modules to support micro verticals across all
more likely to use the cloud and mobile services to access
industries that are available in its core product set. This
ERP systems and as the baby-boomer generation retires,
approach reduces the need to modify applications to meet
it might be time to consider upgrading or replacing these
specific micro vertical needs, thereby making products
older platforms.
easier to implement, maintain and upgrade. At CIMATIC, we are focused specifically on challenges Q: How does CIMATIC’s relationship with Infor work and
that automotive companies and suppliers face. We have
how has that helped you develop a stronger portfolio to
deep experience in the industry and we partner with our
cater to automotive clients?
customers to deliver value and enhance their solutions,
A: For 15 years, CIMATIC has strengthened its alliance with
thus ensuring a high return on investment. Furthermore,
Infor, becoming its most important distribution partner in Latin
we continue to invest heavily in our strategy and our
America and ranking among its 10 most important partners
technology.
globally. Our commitment to the company has spurred blind faith from Infor in CIMATIC’s operations for the development
Q: How can CIMATIC and Infor target companies that are
of the Infor brand in Mexico. CIMATIC is now spearheading
more reluctant to change their traditional management
distribution, implementation and even operation of Infor’s
and administration practices?
solutions, particularly in the automotive industry.
A: Our best bet is on offering specific business intelligence. Our platform has its core on manufacturing
Q: How can CIMATIC’s offering adapt to clients in the four
activities, which allows it to deliver industry-specific
different verticals it manages?
KPIs, dashboards, operational reporting and in-context
A: We offer a single unified solution built for automotive
business intelligence. Our experience in the industry
OEMs, specialty vehicle companies, original equipment
is also an added advantage. We continuously add and
suppliers and aftermarket providers. Infor’s solution
refine our functionality and capabilities based on the
provides end-to-end functionality wherever companies
industry’s needs and we try to maintain and expand our
need it. The platform is extremely intuitive and simple to
global trading partner catalog. Our Hook & Loop approach
use. Furthermore, our Cloud Suite strategy takes a holistic
also helps us support projects to streamline processes
view of our client’s business, making the platform cost
and workflows to improve collaboration and efficiencies
effective in its implementation.
between clients and their suppliers.
Q: What do you see as the main opportunities for clients to
Q: What is the expected ROI timeframe after the
optimize their operations and how can CIMATIC’s solutions
implementation of CIMATIC’s solutions and how have you
help in this process?
optimized your technology to reduce this? A: We implement a complete Cloud Suite ERP solution in a period of 4 to 8 months depending on the complexity of
CIMATIC de México is a consulting firm focused on the integration
the working environment. Driven by the process alignment
of ERP and other digital business-management solutions. The
toward best practices, plus the opportunity and deviations
company is Infor’s official distributor in Mexico and a Golden
analysis on the data we get to make decisions, ROI is
Partner with over 10 years of experience in the country
positive since the first year of implementation.
INSIGHT |
RAISING THE STAKES IN ASSET MANAGEMENT SOFTWARE RAFAEL FUNES Executive Chairman of LOVIS
The need to keep tight control of resources and maintain
what I call ‘Great Data’ from the start, for example, information
updated information on a company’s assets spurred the
without noise.” For him, Great Data makes analyzing and
creation of ERP systems. For the industry to move forward
predicting behaviors a more precise process. Noise in data
in its quest to improve efficiency, predictive analysis based
forces companies to clean their registries before building
on trustworthy and updated data is key, says Rafael Funes,
a correlation that may fail or that provide inferences and
Executive Chairman of LOVIS.
conclusions that are wrong. 289
Business technology firm LOVIS has placed its bet on
Contrary to ERPs, EOS places information quality at its core
Enterprise Operating Systems (EOS) to solve ERPs’ data
and the company’s plan only as a function. Funes says the
collection problems. “ERPs assume plans are executed
importance of this difference is that trustworthy data enables
as originally outlined,” says Funes. “But 99.9 percent of all
companies to plan well, reach their goals and better deal
companies have variations in their processes that prevent
with variations because registration is performed according
them from following these plans to the letter.”
to reality rather than to previous conceptualization. Since EOS registers every operation, consumption and delivery
Funes lists continuous downtime, unreliability of information
the moment it happens, the data it offers reflects reality
for predictive analysis and not allowing data to be registered
online and in real time. “Creating trustworthy and opportune
in real time as some of the disadvantages that ERPs present.
information makes it possible to perform highly precise
According to a survey conducted by Nielsen Research,
analytics and correlate results with exogenous variables,”
automakers lose an average of US$22,000 per minute due to
Funes says.
unscheduled downtime and data collection can play a crucial role in these incidents. “ERPs must close their operating
Beyond what the industry knows as Industry 4.0, LOVIS’
cycles periodically, usually three days a month, while they
goal is to boost the Enterprise 4.0 vision through its EOS
run administrative processes. This prevents continuous event
solutions. “While Industry and Manufacturing 4.0 are oriented
registration from taking place,” he says. “Data is captured in
toward manufacturing processes and based on cyber-physic
the system hours or days after events occur, which leads
systems and robotics, Enterprise 4.0 is based on a platform
managers to constantly work with outdated information that
that focuses on the end consumer,” says Funes. Just like its
cannot be fully trusted.” The ability to capture the necessary
manufacturing counterpart, Enterprise 4.0 is based on optimal
data through a timely and on-the spot process is among the
online communication and real-time data collection. However,
advantages EOS offers over ERPs, Funes says. “EOS does
the ultimate goal of this concept is to connect a company’s
not stop so there is no loss of time and operations continue
entire operation, including its administrative processes,
naturally,” he says. “Furthermore, while ERP takes about four
its interaction with suppliers and its relationship with the
minutes to register an event, EOS only needs 20 seconds
end consumer.
to manage the same information, which effectively boosts registration efficiency twelvefold.”
While Enterprise 4.0 has yet to become a reality, EOS is fundamental to articulating the whole chain, according to
As the industry moves toward Industry 4.0 practices,
Funes, and LOVIS’ next step is to launch a solution designed
predictive and prescriptive analysis is fundamental and EOS’
for the automotive industry that will boost efficiency
capabilities to register data continuously is a significant
throughout the supply chain. “It would be ideal for companies
advantage for potential clients, according to Funes. “I do
to know how resources are consumed in certain regions,” he
not agree with the general concept the industry has of Big
says. “This information would enable producers to pre-supply
Data because it implies having to infer something from data
components and then deliver them locally, cutting the need
contaminated with noise,” he says. “The challenge is creating
for suppliers to wait for an order and then ship it.”
| VIEW FROM THE TOP
BUILDING EFFICIENCY THROUGH 3D DESIGN SOLUTIONS GUNTHER BARAJAS Vice President of Dassault Systèmes de México
290
Q: How important are manufacturing industries to Dassault
We also approach customers and run a simulation of the
Systèmes’ operations, particularly the automotive industry?
design and manufacturing of one of their components.
A: The automotive industry represents around 30 percent
That way, they can understand the benefits of our software.
of our activities. In Mexico, the automotive and aerospace
3DEXPERIENCE is a highly intuitive platform that takes all
industries are our main business areas. Globally, OEMs are
company’s areas into consideration, which helps clients find
Dassault Systèmes’ main clients and in Mexico the company
ways to improve their operations. Eliminating information
collaborates with OEMs and Tier 1 companies to support the
gaps, improving communication processes between
development of local Tier 2 and Tier 3 suppliers. We have
designers and people on the production line and reducing
a supplier development plan for the automotive industry
iterations when checking if a design can be manufactured
in which we collaborate with several clusters, including the
are the most common areas of opportunity.
State of Mexico Automotive Cluster. Q: What level of penetration have augmented-reality Q: How has Dassault Systemès’ technology evolved to
solutions found in the Mexican market?
make design processes easier for clients?
A: Dassault Systèmes’ clients are increasingly adopting this
A: We integrate design and simulation within the same
technology. Through augmented reality, a chassis-making
platform, which we call the 3DEXPERIENCE platform.
company can see how its components will behave based
When defining the geometries of a component, loads and
on the workloads they will experience and the scenarios
stresses are automatically pre-set so clients can have a clear
they will go through. This enables the company to calculate
idea of how the part will perform right from the beginning.
where a chassis will deform.
Dassault Systèmes’ solutions can also make geometric and topological recommendations to reduce weight and make
Q : Wh a t a re D a ss a u l t Systè m e s ’ key g row t h
components more efficient. For hybrid and electric vehicles,
objectives in 2018?
this translates to a larger range of autonomy.
A: We experienced a 20 percent growth rate in 2017 and we expect to reach this same margin in 2018. Dassault
Q: How open are SMEs to adopting advanced software like
Systèmes solutions are being increasingly adopted as
that provided by Dassault Systèmes?
the standard design platform for the next generation
A: SMEs are interested in these solutions but the challenge
of vehicles, particularly EVs, where we have a market
they face is the initial cost of this technology. Dassault
share of over 90 percent. Suppliers that want to work
Systèmes collaborates with clusters and state ministries of
in these platforms will have to adopt Dassault Systèmes’
economic development (SEDECOs) in the establishment of
technology to integrate their supplier base and make
innovation centers to address this issue. At these centers,
design operations more agile.
SMEs can use our technology to design and manufacture their components through rapid prototyping or 3D printing.
Q: What is the main challenge that could stall Dassault
These are also spaces for them to interact with OEMs or
Systèmes’ growth in Mexico’s automotive industry?
Tier 1 suppliers. We include technological universities in this
A: Our main issue is talent development. Without capable
process as a way to train the talent the industry needs.
people, technology adoption becomes much harder. We collaborate with SEDECOs and state ministries of labor to open centers for training in design where companies can
Dassault Systèmes is a French software developer that creates
recruit new talent and adopt new technologies. Dassault
solutions for 3D design and product life-cycle management.
Systèmes also supports technological universities through
Its 3DEXPERIENCE platform enables companies to optimize
product life-cycle management competency centers to
design and manufacturing processes
ensure talent is continuously generated.
INSIGHT |
IMPROVING WORKFORCE PRODUCTIVITY IN THE NAFTA 2.0 ERA GABRIEL ALVARADO Vice President and General Manager Latin America of Kronos
Unlike their foreign counterparts, Mexican companies tend to
Alvarado says. The use of an automated process and digital
focus on time spent at work rather than how productive that
technology can enable supervisors to transmit their best
time is, a trend that will have repercussions in the long run, says
practices to improve labor quality. Kronos does that by
Gabriel Alvarado, Vice President and General Manager Latin
keeping a roster of employees in which each position has
America of Kronos, a global leader in workforce management.
its own KPIs on quality, output, skills and certifications. The company can continuously monitor these indicators and
“If NAFTA 2.0 forced Mexico to raise its salaries, Mexicans
align the employee roster with an activity in real time.
would need to boost their productivity and that cannot be translated into more man hours.” Alvarado points out that
To cut back staff turnover, Kronos also makes an effort to
higher salaries resulting from NAFTA 2.0 would force the
ensure employees are treated justly and with consistency,
Mexican workforce to remain competitive by other means.
adds Alvarado. He explains that supervisors usually give
“The challenge is having Mexican workers produce more
preferential treatment to employees with whom they have
than US workers in the same amount of time,” he says. “It is
a good relationship, which tends to make some workers feel
necessary to compare how much a Mexican worker produces
they are being treated unfairly. Kronos created a series of labor
compared to workers in countries where wages are higher.”
procedures to ensure the just and consistent application of company rules. According to Alvarado, the main reason why
Kronos’ core business is addressing labor processes
people quit jobs is difficult relations with their bosses. “When
and automating them through digital means to increase
employees feel they are treated justly, their engagement and
productivity. As Alvarado says, “Kronos is in the business
commitment to the organization increases,” he says. Kronos
of making people produce more in the same time and
offers companies the ability to move employees between
doing the same activity.” He points out that Mexican
production lines depending on the immediate needs of the
manufacturing companies offer many opportunities for
company. Alvarado says that if necessary, a supervisor can pull
Kronos to introduce its labor optimization and worker
a worker with special skills from one step in the production
performance monitoring solutions.
line to another, reducing expensive downtimes while also rewarding employees with better salaries. “An employee who
While the country’s workforce culture is migrating from a focus
is paid in a differentiated way according to skills gets both a
on entrance and departure times to paying greater attention
feeling of recognition and a better payment for hours worked
to employee productivity, companies in Mexico tend to lack
at a preferential rate,” says Alvarado.
the analytical intelligence tools to monitor each employee’s productivity and compare it to a benchmark, which is an
Kronos attacks three key segments with three different
opportunity for Kronos to optimize their labor processes. “We
solutions. The company’s Workforce Ready product is oriented
calculate how much a Mexican worker produces and compare
to SMEs while Workforce Central and Workforce Dimensions
that to the global average,” he says. “If there is a gap, we
are more suitable for global companies with thousands of
identify why a worker produces more or less so corrective
employees. According to Alvarado, Kronos Dimensions
measures can be taken if necessary.” He underlines that the
employs artificial intelligence (AI) to predict processes and
reason why production is greater or lower may be related to
is based in the cloud. “Business analytics can tell companies
training, skills or processes being overly manual.
what happens on their lines in real time but combining it with AI makes the process predictive,” he says. This allows Kronos
A key hurdle to Mexican labor becoming more productive is in
Dimensions users to predict what might happen in the future
the way companies allocate work assignments. “Companies
and make decisions accordingly. “Users upload their monthly
continue to assign activities based on empirical experience
targets and the system indicates how likely the company is to
of supervisors, while not all of them are equally experienced,”
reach them while preventing problems.”
291
| INSIGHT
MACHINING PRODUCTIVITY THROUGH SPECIALIZED SOFTWARE ROBERT WEBER Commercial Director of Euklid México
Computer-aided manufacturing (CAM) solutions are not
allows for more complex designs to be machined. “Euklid
new to the automotive industry but some companies
can build a valve with seven commands in three minutes
still are not always aware of the advantages that certain
while solid machining software needs an hour,” underlines
architectures can offer when compared to platforms based
Weber. Optimized production times enable companies to
on computer-aided design (CAD), says Robert Weber,
charge more per machining hour. “An hour of three-axis
Commercial Director of software developer Euklid México.
CNC machining costs about US$25 compared to US$40
292
for an hour of CAD/CAM,” he says. “Productivity of a software is related to how easy it is to learn, how strong its modeling capacities are and whether
In terms of the additional finishing work needed to move
components machined using the software need much
from CAD to CAM, Weber says most software solutions in
additional finishing work,” says Weber. Most CAD/CAM
the market lack the ability to trim automatically when adding
solutions built their interface from 2D or 3D CAD, thus focusing
a radius due to the lack of integration between CAD and
more on the component’s design rather than its manufacturing
CAM platforms. Euklid on the contrary does the trimming
challenges. Weber explains Euklid was designed directly as a
automatically because its modelling capabilities already takes
CAM platform to give clients a competitive advantage.
machining into account. In terms of machining, Euklid works directly on the surface of the component. This results in a wide
Euklid is a Swiss-based software developer that focuses on
variety of milling alternatives that reduce CNC machining time.
software for tooling, molds and 3D modeling. Weber says that when manufacturing companies in Switzerland started
Having integrated finishing steps right from the modelling
to migrate toward automation, they realized that a drafting
process also eliminates additional manual work and
system or a solution that machines components such as a 3D
guarantees repeatability throughout the manufacturing
CAD/CAM software would boost productivity. “Adopting CAD
process. “With solid milling software, the equipment has to
software multiplies productivity by 1.5 times but an integrated
be balanced after each machining iteration. Surface milling,
3D CAD/CAM solution can multiply savings fivefold,” he says.
however, provides balanced stability right from the start.”
According to Weber, the importance of a software being easy to learn lies with the challenges that staff turnover brings
Euklid has introduced its solutions among Japanese OEMs
companies and in the advantages of technicians interacting
such as Nissan, as well as Asian tire-makers and Weber sees
with it. “While engineers handle software tools, they know
clear growth potential in Mexico. However, though clear on
nothing about CNC machines or cutting tools,” he says.
the advantages it can offer to manufacturers, one of the main
Training engineers in a software can take six months and if
challenges that Euklid faces to grow in the Mexican market is
they leave the company, it takes another six months to train
that companies in the automotive industry look for software
new recruits, adds Weber. Euklid CAD/CAM, however, can be
solutions that can do everything. “It is a mistake to think
learned in a week. “Even with high staff turnover, damage is
companies can develop software that is strong in all areas
minimized because the software can be taught quickly to
from 3D modeling to product design and manufacturing.”
engineers, technicians or model makers,” says Weber.
Moreover, Weber points out that companies in the Mexican automotive industry are usually price-oriented. “There is no
On software modeling capacities, Weber differentiates
awareness of how to evaluate software solutions based on
software that focuses on solid modeling and software for
productivity.” He adds that company executives should ask
surface modeling. “An advantage of surface modeling is its
technicians from the CNC area, what software solutions would
ability to reduce the number of patches tenfold compared to
help them better. “More attention should be paid to people
a solid model maker using fewer programming commands,”
in the machine shop because that is where the money is
he says. This not only reduces production times but also
made,” he says.
INSIGHT |
METROLOGY SOFTWARE DRIVES DOWN SUPPLIERS’ PPM RATES, ENSURES QUALITY MIGUEL ARIAS Director General of PolyWorks México
In vehicle production, meeting dimensional specifications
rather than on improving processes,” Arias says. While 3D
is necessary to ensure the quality of components and their
scanners have been in the market for over 20 years, they only
effective performance. If suppliers fail to comply with
became popular in the automotive industry around 2008
these specifications, OEMs may fine them or altogether
and in Mexico since 2012. “Technological evolution takes
expel these companies from their supplier base, making
place slowly in Mexico because companies lose interest in
a metrology solution crucial for operations, according to
introducing significant changes to their production processes
Miguel Arias, Director General of PolyWorks México, the
when things are already working well,” says Arias. “Mexico
local subsidiary of Canada-based metrology software
could use better metrology practices and increase quality
company InnovMetric Software Inc.
delivery certifications. Companies are gradually becoming more open to adopting these solutions.”
“Automakers push their quality requirements down the whole supply chain to prevent expensive halts in their
PolyWorks México curbs the problem of resistance to
assembly lines and the only way to ensure components
technology among SMEs by giving its clients access to
are perfectly suited for assembly is through dimensional
technical support and organizing training workshops. “The
metrology inspection,” says Arias. As the new subsidiary
added value of increasing training and technical support is
of InnovMetric Software, PolyWorks México offers a variety
helping companies improve the quality of their components
of metrology software tools for both OEMs and suppliers
through their production engineers,” he says. Technical
to detect defective components and ensure quality is kept
support and training lets PolyWorks México’s users rise
throughout the value chain.
to the level of other companies in Germany, Japan or any other advanced manufacturing country. “Our solutions are
Before it was purchased by InnovMetric in February 2018,
relatively pricey but their features are worth the price and
PolyWorks México was known as Prefixa Vision Systems, a
can lead to a return on investment of approximately six
Mexican company focused on software development and
months depending on the client’s operations,” says Arias.
an official distributor of PolyWorks in Mexico. The company had successfully grown PolyWorks’ presence in the country
Looking ahead, PolyWorks México plans to boost its sales
and according to InnovMetric, Mexico became the fifth most
force, as well as its R&D operations in Queretaro and its
important market for the company behind Japan, the US,
software development unit in Puebla, according to Arias.
Germany and China.
Metrology equipment suppliers generally sell an integrated solution of hardware and software but users tend to prefer
Its acquisition by InnovMetric has helped the company
PolyWorks because it is easier and more comfortable for
to boost its technical support and sales, as well as to
users to create metrology reports and to trace and follow up
strengthen its R&D team. “Software development is part
defective components in production lines.
of our core business and as part of InnovMetric we will continue developing software to support PolyWorks
As technology evolves, however, PolyWorks has found
products’ evolution,” Arias says. “Our business model is
itself needing to develop software solutions that adapt to
oriented to creating solutions that add value to automotive
new metrology hardware and increase demand of tools and
and aerospace companies.”
features from the final users. According to Arias, the company released a version of its software designed for coordinate-
Among the challenges the company faces to introduce its
measuring machines as a strategy to expand into new market
solutions is companies’ reluctance to invest in improving
segments beyond probes and 3D scanners. “The cloud, mobile
manufacturing processes. “Mexico is a late technology
apps and augmented reality devices are the next step for
adopter because companies tend to focus on reducing costs
metrology solutions for the automotive industry,” he says.
293
Morgan 3 Wheeler
SALES CHANNELS & DOMESTIC GROWTH
11
Mexico has the potential to sell 2 million light vehicles per year. However, the market must provide the right conditions. As the old adage goes, the client is king, and the king wants to move sales to the digital world. Dealerships are adapting their sales and marketing strategies to fit into the digital era but not all of them understand how the process works. At the same time, although financing has become a strong factor in the development of the market, diminished purchasing power could put the brakes on the segment’s growth trajectory.
Sales Channels & Domestic Growth opens a discussion on how sales are transforming in Mexico from showroom-based to a digital marketing strategy that leads to a final decision taken before entering the dealership. Risks and opportunities are analyzed from different perspectives, along with best practices to incorporate online solutions into mature operations. Financing and insurance also play a crucial role in this chapter as driving forces in the market’s development.
295
CHAPTER 11: SALES CHANNELS & DOMESTIC GROWTH 298
ANALYSIS: Preparing for the Upturn
299
INSIGHT: Ricardo Haneine, A.T. Kearney
300
VIEW FROM THE TOP: Carlos López de Nava, Grupo Alden
301
VIEW FROM THE TOP: Fernando Enciso, Grupo Surman México
302
INSIGHT: Nazareth Black, Car Fast
303
INSIGHT: José Antonio Ramírez, soloautos.mx
304
INSIGHT: Juan Manuel Díaz, Overlap Consulting Group
305
VIEW FROM THE TOP: Thomas Welle, MCON Mexico
306
VIEW FROM THE TOP: Aureliano García, Scotiabank
308
VIEW FROM THE TOP: Ricardo Duhart, BBVA Bancomer
309
INSIGHT: Cédric Desplats-Redier, BNP Paribas Personal Finance
310
VIEW FROM THE TOP: Luis Montaño, LUMO Financiera del Centro
312
INSIGHT: David Madrigal, Element Fleet Management Corporation
313
VIEW FROM THE TOP: Regina Granados, LeasePlan México
314
VIEW FROM THE TOP: Santiago Fernández, AXA México
315
INSIGHT: Raúl Barba, ANA Seguros
316
VIEW FROM THE TOP: Alejandro Cosio, SeguroSimple.com
317
INSIGHT: Leonardo Cortina, miituo
297
| ANALYSIS
PREPARING FOR THE UPTURN When sales are low and a depressed market is weighing on the profits of brands’ and dealership groups, keeping regulations on vehicle imports in place, delivering comprehensive financial products and diversifying vehicle lineups to cater to the few growing segments can help these companies wait out the downturn Between 2016 and 2017, light-vehicles sales in Mexico fell
periods is that they also elongate a greater default risk for
4.6 percent according to AMDA data. Close to 75,000
the financial branch, commercial bank or SOFOM offering
fewer vehicles were sold in 2017, with subcompacts taking
the loan. This has prompted financing companies to come
the largest hit at 48,597 fewer units than in 2016. While
up with innovative financial products to boost sales. BNP
several experts agree the sales downturn is a natural turn
Paribas is introducing balloon credits whereby clients only
in the country’s economic cycle, they point out several
pay for the use of the vehicle. Meanwhile, several other
areas that must be strengthened to underpin the domestic
commercial banks, including BBVA Bancomer, Scotiabank
automotive market.
and Banorte, are introducing digital-based credit options that ease access to automotive credit. At the same time,
298
Guillermo Prieto, Chairman of AMDA, points out that light
SOFOMs such as UNIFIN are increasing their share in
vehicles sales grew at double-digit rates for six years in a row
Mexico’s leasing market.
prior to the drop that started in June 2017. “It was difficult to sustain such accelerated growth, especially considering
The downturn has hit some of the largest players in Mexico
the bar was set higher each year,” he says. Mayra González,
by share, which is also impacting dealerships. Nissan, GM,
President and Managing Director of Nissan Mexicana, adds
FCA, Ford and Volkswagen are among the volume brands
that the Mexican market has almost doubled its size since
that have seen their sales figures plunge the most both
2009 so it is only natural the market would peak. “This is
between 2016 and 2017 and in 1H18 compared to 1H17. On
not a crisis, only an adjustment,” she says. Gerardo San
the other hand, volume OEMs with a smaller share such
Román, Head of Latin America at JATO Dynamics, agrees,
as Mazda, Suzuki, Hyundai and Kia as well as premium
saying the Mexican automotive industry should recognize
brands including BMW, Mercedes-Benz, Porsche and
and harness the economic cycles impacting the industry.
INFINITI have grown slightly, while others such as Honda,
“We are coming from a peak in the cycle,” he says. “It is time
Toyota or Renault have remained stable. For dealership
to prepare for when the industry starts moving up again.”
groups, results are mixed depending on the brands they manage. “Dealership groups that have no brands that are
Several issues still plague the domestic market, which should
struggling, will see business as usual,” says Carlos López de
be addressed for vehicle sales to reach the projected goal of
Nava, Director General of Grupo Alden. Fernando Enciso,
2 million units. First, regulation of used-vehicle imports from
Automotive Director of Grupo Surman, underlines that
the US must remain a priority for the new administration.
the automotive market always has brand cycles. “Brands
“These cars have been a cancer for the national industry that
have their ups and downs depending on many factors,
we (AMDA) have worked to exterminate,” says Prieto. Not
including product life cycles, facelifts and new product
only is the sale of imported used vehicles under-regulated
launches,” he says.
compared to the strict controls that dealership groups face to market their cars, but they also allow scrap units to
Only two segments have experienced sales increments in
enter the country. The entrance of these vehicles to Mexico
the face of a contracting market: SUVs and luxury vehicles.
has dropped since 2006 thanks to stricter regulations and
However, growth has been modest. Between 2016 and
better law enforcement, which is what Prieto and other
2017, sales of SUVs increased 6 percent (19,619 units) and
industry leaders want for the market.
although in that same period luxury vehicle sales fell 5.1 percent (4,113 units), the sector recovered in 1H18 with a
Another challenge the domestic vehicle market faces is
13.4 percent sales increase. Several brands have changed
access to credit. High interest rates have translated to
their lineups to adapt to these changes. Volkswagen,
greater cost of money for people wanting to purchase a
Hyundai, Nissan and Toyota are among the brands that
car on credit, thus disincentivize vehicle renewal among car
have introduced more SUVs to their portfolio. Meanwhile,
buyers. “Prices have gone up, as well as interest rates, and
luxury brands such as INFINITI and Mercedes-Benz as well
companies have offered lower down payments and longer
as exotic super-sports car brands such as Lamborghini,
financing terms as a way to counter this,” says San Román.
Aston Martin, Caterham and Morgan are maintain their
The main issue with overly elongated credit maturation
positive outlook for Mexico’s premium and luxury segments.
INSIGHT |
UNFAIR IMPORTS AND FINANCING GAPS: THE DOMESTIC SALES BLUES RICARDO HANEINE Partner at A.T. Kearney
Although Mexico is in good position to boost domestic
growing as automakers’ financial units, private banking
light-vehicle sales, limited auto credit availability and unfair
institutions, SOFOMs and other players introduce new
competition from low-quality, used-vehicle imports could
financial products to the market. Similarly, legal changes
pose considerable challenges together with new disrupting
regarding vehicle repossession have reduced the risk for
factors, says Ricardo Haneine, Partner at global management
financial institutions offering vehicle loans. Nevertheless, the
consulting firm A.T. Kearney. “Keeping a healthy domestic
market has not reached its true potential. “Mexico achieved
market is key because vehicle sales in Mexico are crucial for
new-vehicle sales of over 1.6 million vehicles in 2016, which
the development of the Mexican automotive industry,” he says.
equates to 13 vehicles for every 1,000 inhabitants,” says Haneine. “Of those sales, subcompact models represent
Data from AMDA and AMIA shows vehicle sales reached their
between 55 and 70 percent of the market. That is the
lowest level in 10 years in 2009 because of the financial crisis
segment that should be boosted according to the country’s
that hit the country. In 2015, after a slow market recovery,
income structure,” he says.
sales finally surpassed the record 1.14 million units set in 2006. According to Haneine, right after the crisis there was a debate
While the industry must keep these old threats in check,
between the public and private sectors regarding the culprits
companies must also look to the new technological challenges
behind low vehicle sales and what the country could do to
that are disrupting vehicle sales in Mexico. “Growth of
improve the situation. “Some said sales were lagging because
alternative mobility services like Uber have boosted fleet
of low levels of credit while others thought imports of used
sales but at the same time, the implementation of new
cars were the main problem,” he says. In 2011, A.T. Kearney
public transportation projects such as the Mexico-Toluca
developed a series of statistical and econometric models
Interurban Train restrain new-vehicle sales to a certain extent,”
which validated both hypotheses. “Both low automotive
Haneine says.
financing and rising stocks of low-quality used cars were hitting sales volumes at a certain level,” says Haneine.
Digitalization is another phenomenon disrupting the automotive industry from the production stage to the sales
To fight these negative factors, several countermeasures
floor and all aftermarket-related activities. “Technology
were presented. On the one hand, the government put in
changes quickly and so do consumers’ preferences and criteria.
place regulations that forced vehicles to meet the driving
As a result, digitalization is changing the way companies
requirements of the US state they came from to be eligible
interact with customers,” says Haneine. In the Mexican market
for importation. Previously, these units were exported by the
dealerships tend to be family-owned businesses, limiting their
US as scrap since they could no longer be sold or operate
technology adoption. However, there are large multi-brand
there. Mexican distributors bought the cars by the ton, which
consortia that have grown successfully thanks to their efficient
equated to only a fraction of the price of the same car sold in
costs and administrative structures. “These consortia are more
Mexico. Although these regulations have effectively reduced
likely to invest in sales digitalization rather than family-owned
used vehicle imports, Haneine says they remain temporary,
dealerships,” he says.
which opens the possibility for vehicle sales to be impacted again. “If we were to reach the level of imports in 2008, new-
While Mexico’s core business in the automotive industry relies
vehicle sales would drop significantly,” he says. “The country
on exports, developing a stronger domestic market is what will
needs a NOM that restricts imports of used vehicles in bad
ensure sustainable growth for OEMs in the country. Haneine
mechanical condition to prevent unfair competition.”
believes that transformation is necessary for companies to remain competitive. “Companies must become more efficient
On the other hand, financing still presents an opportunity
in their structures to deliver a better service and new value
for further growth. According to Haneine, car financing is
proposals,” he says.
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| VIEW FROM THE TOP
BETTING ON THE RIGHT PARTNERS TO ENSURE GROWTH CARLOS LÓPEZ DE NAVA Director General of Grupo Alden
Q: How are brands and dealerships dealing with contracting
Dealership visits have fallen in the past months and although
sales since the second half of 2017?
we understood why clients were weary to invest right now,
A: Despite the sales contraction, the industry is still not
we did not ask them directly why. Sales people are not very
offering many discounts or rebates. We are 9.4 percent
good at diagnosing customer behavior but we should make
below the results from 2017 but not all brands are behaving
this a habit to better understand how to handle these market
the same way. The strongest drops in sales have been for
fluctuations.
GM, Nissan and Volkswagen. Kia and Hyundai keep growing, 300
while Toyota, Honda and Mazda remain stable. Not everyone is
Q: What role does brand performance play in your decisions
underperforming but it is natural for the whole market to drop
to invest or divest from certain dealerships?
when leading brands such as Nissan and GM fall. If we end the
A: It is definitely an investment indicator. Kia and Hyundai
year with a 15 percent drop in sales compared to 2017, most
combined, for example, have had months with sales of
distributors would be content considering the good results
11,000-12,000 units, which could make them the third or
from 2016 and 2017. Furthermore, groups that have no brands
fourth-most important group in the country. Therefore,
that are struggling will see business as usual.
it is only natural that distributors want to invest in these brands.
The real problem this year were the elections. If the peso devaluates, there will be considerable impact for distributors
Some OEMs do not see a bright future in Mexico because
that import most of their vehicles. The costs for OEMs to bring
they are struggling to make a profit with each car they sell.
their production to Mexico will increase and dealerships will
As a consequence, struggling brands are no longer looking
have to share that cost difference. In that scenario, either
for distributors in the meantime because that would lead to
prices go up again or discounts and rebates start to appear
splitting lower earnings among more partners.
to kickstart the industry but in the end, the market could close the year 20 percent below 2017’s results. Still, my forecast is
Q: What impact do you think Ford’s decision to leave the
that the industry will end 15 percent below the sales results
compact vehicle segment will have on its position in Mexico?
from 2017 and if that happens, we will be fine.
A: Ford wants to reduce its presence in the market to have fewer distributors with better profits. Instead of offering its full
Q: How did the presidential elections impact sales in the
sedan, SUV and pickup lineup, the brand wants dealerships
automotive industry?
to sell fewer but better-paying models to improve margins.
A: Future vehicle owners were divided into two groups; the
I think it is a smart move and the objective I think is to have
ones that bought out of fear of what might happen after the
better dealerships and better businesses in accordance with
elections and those that wanted to wait and see who won.
the times.
On the bright side, many clients chose the first option and, to boost confidence among potential buyers, some brands
Q: How has Grupo Alden advanced on the Chinese
offered their clients unemployment insurance to protect them
brand front?
for a few months should they lose their jobs because of the
A: Many dealerships are already betting on these models
elections.
and we expect to enter this business before the end of 2018, although we are still considering who to partner with. After previous attempts to conquer the Mexican market by
Grupo Alden is a new and used-vehicle dealership group
some Chinese brands, other companies are trying to convey
that started operations in 1984. The group handles 14
that their vehicles are safe and of good quality. Clients are
different brands including Kia, Hyundai, Ford, Mazda, Audi
gradually trusting these companies and it helps that they have
and Lincoln
the support of large distribution groups.
VIEW FROM THE TOP |
INTEGRATED SERVICES KEY FOR DEALERSHIP SUCCESS FERNANDO ENCISO Automotive Director of Grupo Surman México
Q: What are your priorities as a new member of the board
and get to know the new products in stock. The endgame
of Grupo Surman México?
should be for clients to eventually trade in their used model
A: My main goal is to add my experience to the current
for a new one.
board to help modernize services in dealerships, thus disrupting traditional models. When talking about
Q: How important is the used-vehicle segment and how has
innovation in our industry, most advances are made in the
it helped you generate sales in the new-vehicle segment?
product. However, sales and aftersales services are equally
A: Traditional sales models see each part of the dealership
important although digitalization in these areas remains
as a separate business but to succeed and become more
lacking. At the moment, I am focused on developing new
competitive, all areas must be integrated. The used-
marketing and communication channels to reach customers
vehicle business is a key segment because, under the
more effectively.
current market conditions, revenue margins are better in used than in new vehicle sales. To boost sales, OEMS are
In terms of network expansion, we are introducing new
offering many discounts and in most cases, we have to
brands such as JAC and Land Rover and we expect to close
absorb part of this cost. We are working on activating a
2018 with more than 100 dealerships, up from the 92 we
healthy repurchase cycle in which clients come to service
have at the moment. Our goal is to maintain sales at the
their current car, visit the dealership to find a new one
same level as in 2017.
they like and then trade theirs for a new model. We get to keep the used vehicle and market it one more time
Q: What do you see as the best opportunity to improve
thus recovering some of the profit we compromise due to
customer service in dealerships?
OEM discounts. If we combine this with added services like
A: Talent development is critical to have the right type of
number plate permits, insurance and extended warranties,
employees for every type of client that visits the dealership.
we end up with better profitability for our business. Our
Today, 50 percent of our dealership visits originate from
mindset must evolve to see vehicle sales as a means to
a digital lead. Many generations coexist on the sales floor
offer added services.
and our sales force must learn to interact with people that prefer digital communication, as well as with those that still
Q: How is Surman countering the negative results from
favor traditional sales methods. In the end, it is all about
brands that consistently lose market share?
learning to cater for the clients’ needs and opening a clear
A: This industry is cyclical. One of our advantages as a large
communication channel.
distribution group is that we have a diverse investment portfolio. That means that when one brand is having a
Q: How has Grupo Surman’s business responded to the
bad time, we remain afloat thanks to the success of other
decelerating sales in the domestic market?
brands going through better times. Brands have their ups
A: Dealership visits have decreased, which is why it is
and downs depending on many factors, including product
so important to establish a better relationship with the
life cycles, facelifts and new product launches. We cannot
customer. In a contracting market, it is common for new
control many of these, so the best we can do is make our
clients to search for the best offer in terms of discounts
own operations more efficient.
and rebates. The market becomes more competitive and companies fight for a smaller client base. Most clients carry out their research online nowadays, which means that our
Grupo Surman is a Mexican distribution group focused on new
best chance to attract more visits is with clients that come
and used-vehicle sales. The company manages brands such as
for their routine maintenance service. We have to improve
Chevrolet, Bentley, VW, Peugeot, Porsche, JAC, Kia, Hyundai,
our service so they are more inclined to visit the sales floor
Audi, BMW, Ford and Nissan
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| INSIGHT
DIGITAL SUCCESS LEADS TO FRANCHISING SCHEME NAZARETH BLACK CEO and Founder of Car Fast
302
Although car buyers still enjoy visiting showrooms and
win-win situation not only for Car Fast and consumers but
interacting with vehicles before making the final purchase,
for all players involved in the sale of a vehicle, including
the Internet and digital platforms present new distribution
brands, distributors and financing institutions. “Brands share
channels that users can explore. This, however, is still a
part of their profits with Car Fast for being included in the
greenfield opportunity explored only by a few, according
company’s digital platform and in exchange, Car Fast orders
to Nazareth Black, CEO and Founder of Car Fast.
units, pays for them and ask for invoices,” explains Black.
“Car buyers are usually unaware of what vehicle best fits
In terms of financing, Car Fast works with all banks to
their needs and are often charged different prices for the
offer clients financing options to purchase vehicles online.
same unit, depending on the rebates offered or the kind of
The company decided to bring in vehicle and financing
financing plan they select,” says Black. Noticing this area
experts who assess clients and offer them advice on
of opportunity, Black decided to create a digital platform
what vehicle and financing option is best for them. “We
where people could get advice on vehicles and financing
designed a system that evaluates clients individually to find
options. In 2007, Car Fast became the first digital dealership
the alternative that suits their needs best,” says Black. “We
in Mexico to offer integrated vehicle solutions over the
offer an ethical and warm interaction that translates into
Internet. The company was created as an option to more
a great digital-based customer experience, which makes
effectively cater to clients’ needs. “We bring together the
purchasing a car easy, fast, comfortable and at the same
whole automotive industry in a single platform and have
price offered in any showroom.”
vehicle and financing experts who offer buyers advice on what car to purchase,” she says.
Car Fast has even developed leasing options for SMEs that are not interested in owning vehicles. “SMEs are important
The company decided to be a digital sales channel from
to us because they can benefit the most from our services,”
the beginning to fill the gaps in traditional sales processes
says Black. Just as with private customers, Car Fast creates
in physical dealerships. “Car Fast focuses on the niche of
services around the needs of its SME clients. “Clients tell
people that have had negative customer experiences at
us their growth plans and we prepare a suitable financing
dealerships and those who need fast, specialized attention
plan for them to acquire their vehicles,” says Black. “We can
and cannot lose time with a showroom tour,” says Black. As
effectively reduce the response time for auto credit from
digitalization permeates the Mexican automotive market,
between one and one and a half months to just four days.”
interest on digital sales channels has grown and more companies are paying attention to digital vehicles sales.
As Car Fast solidifies its presence in the Mexican automotive
“The fact that Car Fast recently closed a US$500,000 deal
market, the company now plans to start selling franchises
with a client without ever meeting a salesperson or seeing
of its digital platform. So far, the company has had annual
the car beforehand says a lot about how ready the market
sales of 4,000 vehicles and it strives to reach the 5,000-
is for these solutions,” she adds.
unit mark through its first franchise launched in June 2018 in Mexico City. Once Black ensures franchises can deliver
Digital sales channels might seem threatening to
the quality of service it offers in-house, the company will
dealership groups, but Black says it will take a while before
continue growing this business model. Black also plans to
digitalization takes over the automotive market. “Car Fast
start operations in Brazil through both its platform and car
does not take away sales from dealerships,” she says. The
rental unit by 4Q18. Chile and Colombia could be its next
company brings the client closer to the distributor and
destinations after that. “We want to start expanding in Latin
helps these players by providing solutions to manage all
America to show that the region is capable of exporting
their dealerships through a single digital platform. This is a
trends rather than only following them,” says Black.
INSIGHT |
EMBRACE DIGITALIZATION OR DIE TRYING JOSÉ ANTONIO RAMÍREZ Director General of soloautos.mx
Digital sales are gaining ground in both the new and used
the total real car listings in Mexico. Unlike companies
vehicle segments and José Antonio Ramírez, Director
such as Segundamano or Mercado Libre that have a
General of soloautos.mx, believes dealership groups that
more horizontal approach with a wider product-type
cling to traditional marketing practices face an imminent
portfolio, soloautos.mx has a sole focus on car sales. The
risk. “It is crucial for dealership groups to start taking
company’s goal has been to devise the best strategies so
digitalization seriously,” he says. “Companies tend to think
clients can sell their vehicles quickly and its services and
that when clients go to the dealership and ask for a specific
technology have been key in that process. In Australia,
model, that is when they are really interested in buying a
Ramírez says, soloautos can determine the time it will
car. However, the digital lead is equally important and we
take a person to sell their vehicle based on its mileage.
have tried to explain its importance to all our collaborators.”
Similarly, for clients who do not want to share their phone number, soloautos can provide an alternative number
According to the E-Commerce Research of 2017 published
that connects to their cell phone. “We expect to keep
by the Mexican Association of Online Sales, the market
innovating and bringing new technologies to our Latin
value of online sales grew 28.3 percent in 2016, representing
American operations,” he says.
approximately US$17.63 billion. Furthermore, the research showed that 75 percent of all Internet users made an online
The company has also grown its presence in Mexico after
purchase during 3Q17. Although Ramírez does not think it is
acquiring a review platform called Autología in 2016,
plausible for automakers to sell their vehicles directly online,
which gives soloautos.mx access to an audience looking to
digitalization is permeating the new vehicle segment as
compare different vehicle models according to advantages
more and more brands build customization platforms into
and disadvantages. “Not only has this helped us attract
their websites. “The car will always be delivered by a third
more clients but it has also helped us support future
party but eventually, I see clients paying for their vehicle
vehicle owners during their decision-making process,” says
online,” he says. “AMDA members must find a way to remain
Ramírez. The number of people selling their vehicle through
true to their business while looking for new and better ways
soloautos.mx grew by 100 percent in 2017 and Ramírez
to help the client order a car online.”
expects to grow another 100 percent in 2018, which would represent growth in revenue of 250 percent.
As a leading platform for online vehicle sales, soloautos. mx has strived to help its dealership and OEM partners
Ramírez says soloautos.mx has potential in both the
understand the value of the digital market and how
new and used vehicle segment, but he sees the best
best to address it. “As a company with a strong digital
opportunity in the advertising opportunities the platform
background, we have a responsibility to train our peers and
can offer to OEMs. “Dealership groups used to have areas
professionalize digital and lead management operations,”
of influence but digitalization has broken all barriers,” he
says Ramírez. He says companies must analyze each digital
says. “Companies can now cover a much wider region,
lead and the opportunity it can present to attract a new
which will lead to more business opportunities but also
client. “If the customer is already asking something too
more risks for players that do not embrace this new trend.”
technical, they are probably already hooked,” he says.
The company builds specialized campaigns based on the
“Meanwhile, if they are asking more general questions, the
product and the market it wants to reach, and then offers
company has an opportunity to engage and create loyalty
them directly to automakers. “We do not charge for this
in a new client.”
service, only for its positioning on our webpage,” Ramírez says. “Companies that base their marketing strategy only on
Soloautos.mx has experience in both new and used
traditional channels are at risk of losing even long-standing
vehicle sales, and manages approximately 75 percent of
and faithful clients.”
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| INSIGHT
DIGITALIZING DEALERSHIPS WILL DRIVE SALES JUAN MANUEL DÍAZ Automotive Practice Director at Overlap Consulting Group
Vehicle sales channels are changing as car buyers arrive to
area where most dealers have their work cut out for them.
showrooms armed with data and as information technologies
However, the appearance of new apps like Sirena that enable
provide dealerships an opportunity to respond rapidly
dealers to better capture digital leads could help in this
to client requests and more effectively follow up. As the
regard, sometimes boosting sales results two or threefold.
Mexican market faces depressed vehicles sales, digitalization
“This app captures leads and sends them immediately to
could help these companies move more cars.
a company’s sales force whereby the first salesperson to answer gets to keep the lead and the potential client,” says
304
“Walk-in clients that arrive to showrooms without having
Díaz. “This creates a 24/7 sales strategy as some salespeople
done any prior research are becoming scarce,” says Juan
will answer immediately, even in the middle of the night.”
Manuel Díaz, Automotive Practice Director at Spain-based consulting firm Overlap Consulting Group. “People now
The entrance of digital players into automotive sales in
arrange a meeting in a showroom to see the vehicle they
Mexico is changing the way dealers compete. Díaz says
have already researched.” Approximately 70 percent of
digital dealerships such as Car Fast are jumping at the
the sales process will take place outside of the three or
opportunity to reach customers more effectively. “These
four showrooms that a potential client will visit before
new players perform a deep analysis of clients and offer
buying a car, according to Díaz, which means dealers face
them a range of vehicle options that adapt to their needs
the challenge of focusing on digital channels to better
and budget,” he says. Since digital dealerships give clients
capture customers.
everything from financing options to test drives before the final vehicle delivery, a new challenge arises for traditional
Overlap Consulting Group helps dealers implement
vehicle sales channels. “Even though digital platforms
business programs and train their talent to ensure sales
depend on dealers to source the vehicles, dealerships are
in a changing environment. With 30 percent of its Latin
starting to lose importance and could say goodbye to part
American operations focused on the automotive industry,
of their profit as the owners of digital interfaces absorb
the company takes advantage of its experience to help
the most winnings under new business models,” says Díaz.
automotive companies harness market trends including digitalization. “Distributors that do not include digital
As light-vehicle sales contract in the domestic market,
channels in their sales strategy face the risk of not
the incorporation of effective sales strategies becomes a
selling,” says Díaz. With most of today’s car-buyers, the
matter of life or death for dealers. Díaz forecasts further
decision-making process happens outside the showroom
contraction of 7-8 percent in vehicle sales in 2018 to
and mostly online. Díaz says dealers must get involved
around 1.35 million units due to uncertainty regarding
with potential clients as they look for information on the
the 2018 federal elections. There could be a more positive
vehicles they want before coming to the showroom.
scenario where sales bounce back in the second half of the year but still, growth levels will be far from the rates
“Distributors need to create value-added content that
seen in 2015 or 2016.
prompts potential customers to take action. Adopting new marketing formats, such as video and social media, will be
However, not all clouds are charged with rain and Díaz
key in this process,” says Díaz. A major area of opportunity
says it is possible to harness opportunities despite the
for Mexican dealers to better capture digital leads is offering
storm. “In Mexico, the A and B segments are the largest
clients immediate attention through websites. “Clients that
and most sensitive to changes in the country’s economic
receive all the information they need right away leave with
environment,” he says. Newly-arrived brands have the
a good impression of the company, which builds trust
opportunity to strengthen their line-up and attack new
to continue with the sales process,” says Díaz. This is an
market segments.
VIEW FROM THE TOP |
DECONSTRUCTING MISCONCEPTIONS THROUGH DATA OBSERVATION THOMAS WELLE Managing Director of MCON Mexico
Q: How can companies benefit from MCON’s data
they were operating under were actually wrong. Marketing
management solutions?
campaigns are a clear example of how companies tend to
A: MCON is an independent solutions provider that helps
function based on misconceptions. In the end, the goal is for
companies with their digital transformation process through
companies to stop doing what they think is right and focus
business intelligence, customer relationship management
on what the data says they should be doing. Through data,
(CRM) and business integration with retail operations. In
OEMs and dealerships can know when a car was bought,
a nutshell, MCON focuses on data-driven solutions that
when it needs maintenance and when the client will finalize
increase the value of our clients’ sales and aftersales business.
its loan. Enriched with this and more information, companies
Although we have a strong relationship with both OEMs and
can predict a lot in terms of turnover times and market trends
distribution groups in Germany, in Mexico our initial focus is
thus targeting the customer more efficiently and effectively.
on the OEMs. Even though dealerships are directly in contact with the customer, all the data generated by the distributor is
Q: What are your goals in the Mexican market considering
sent to the OEMs, which make marketing and sales decisions
your recent establishment in the country?
based on that information. Furthermore, the data analysis
A: We started servicing the Mexican market in 2013 but we
tools used in the process are normally chosen by the OEM, not
only established formal operations in the second half of
by the dealership. Three years ago, we had the opportunity
2017. We are still a newcomer to the country so we want
to establish a business relationship with a Mexico-based OEM
to consolidate our presence and be seen by all the OEMs
and we have used that project as a stepping stone to build
and dealership groups in the country. Many executives from
our presence in the region.
OEMs in Mexico already know how customer relationship processes can be improved based on their experience in other
Q: What are companies’ main deficiencies in data
more digitally advanced markets. We have over 20 years of
management operations?
experience working with CRM and data-driven solutions for
A: Mexico faces many of the same problems as other global
the automotive industry and we want potential clients to
locations. Companies tend to not see their customers from
understand what they can achieve through data management
a holistic perspective, managing their data in individual
thanks to MCON.
packages or silos without consolidating that information into a single customer profile. When customers walk into a
Q: How much competition has MCON found in Mexico?
dealership to buy a car, they will probably also apply for a
A: In terms of holistic, data-driven solutions tailored to the
loan or they might also be corporate clients interested in a
automotive sector we have not found much competition.
fleet offering. Instead of managing the client’s information as
There are companies that specialize in specific solutions or
a single unit, both the dealership and the financial services
that may have a strong focus on parts of the sales or aftersales
area, for example, have different entry points for information.
process, but very few companies can offer an integral, holistic
This creates redundancies and makes it more challenging for
approach. Furthermore, we have vast knowledge about the
companies to follow up on the clients’ demands efficiently via
internal processes at the OEMs and the architecture of their
the various channels that are in place.
IT systems, which puts us farther ahead of any consulting competitor in the market.
Q: How can companies work to develop a holistic approach in their customer management practices? A: Adopting a holistic approach starts with the OEM. These
MCON provides a 360° portfolio of services as a single-
companies must consolidate their different client management
source supplier for business consulting and strategy, linking
systems to get real insights into the data they are generating.
clients with IT implementations, business intelligence and IT
Once they succeed, they often realize that the hypotheses
Infrastructure mostly in the automotive sector
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VIEW FROM THE TOP
UNIQUE STRATEGIES FOR STRATEGIC ALLIANCES AURELIANO GARCÍA Automotive Financing Director and CFA of Scotiabank
306
Q: What are your growth expectations for Scotiabank
Q: Why did Scotiabank choose to collaborate with Renault,
considering the deceleration in light-vehicle sales in the
considering that the OEM has its own financing arm?
domestic market?
A: We are the main financing arm of Mazda, Suzuki and
A: Scotiabank’s progress is completely in contrast to the
Subaru. With Renault, we are working as a preferred option
industry’s performance. While light-vehicle sales have
along with the OEM’s financing branch. The OEM was looking
decreased by 6.6 percent as of February 2017, we have
for an alternative company to work with its distribution
grown our operations year-on-year by almost 40 percent,
network and we saw a good business opportunity through
so we expect 2018 to be a good year for the bank. More
this alliance. In this case, the client and the distributor choose
than decelerating, the industry is reaching the end of a cycle
which company to work with depending on the client and the
and the way we have countered this is by strengthening
region where it operates. We might be acting as a second-
our alliances with growing OEMs. By partnering with
best option but that motivates us to work even harder to
strategic companies, we have defied the market trend. Part
offer the best financing option to the final customer.
of our corporate philosophy is to not have bad months just because everyone else does. Our goal is to create a
Q: How has Scotiabank adapted its portfolio to comply
sustainable business for both Scotiabank and its clients.
with the needs of companies from different nationalities and corporate cultures?
Q: What is Scotiabank’ strategy regarding the establishment
A: Our consumer-oriented strategy, coupled with a strong
of new corporate alliances?
focus on personalized service and a controlled growth
A: We started building alliances in 2011 when we partnered
projection, is what we offer to all companies regardless of
with Mazda seven years ago. Now, we have learned to
where they come from or how they work. That being said,
understand the needs of OEMs and distribution groups
every OEM has its own strategy in Mexico and our alliance
and to see this as a long-term business. This has helped us
directors have a team dedicated to each of our partners
ditch our mindset as a bank and start thinking as a financing
so we can build a unique solution for them. One of our
arm, helping companies sell more vehicles and be more
partners, for example, wants to consolidate its position in
profitable while doing so.
the market. The others are either looking for growth or to be seen as more daring competitors. Our teams are specialists
Today, we have partnerships with Mazda, Suzuki, Subaru
on the way each company works and we have implants at
and Renault and we are finalizing negotiations with a
the OEMs and their distribution networks to incorporate
French and a Chinese OEM. We have selected our OEM
their culture into Scotiabank’s products.
partners carefully so we are not impacted by declines in market share and to maintain relationships with companies
Q: What future do you see for the electric and hybrid-
that share Scotiabank’s values. These OEMs are focused
vehicle market and what participation do you want to have
on improving our clients’ quality of life with high-quality
in this segment?
products. They also have a forward-looking strategy
A: We are fully committed to a future strategy focused on
regarding hybrid and electric vehicles. If all goes well, we
hybrid and electric vehicles. The industry is still learning how
hope to close 2018 with six partnerships.
these units will impact the market but just between 2016 and 2017 the market grew 28 percent. In the first months of 2018, electric and hybrid units already accounted for sales of 1,000
Scotiabank is the Canadian bank with the largest international
units per month, which might seem small when compared
presence. It was founded in Halifax, Nova Scotia, in 1832 and
to the 1.5 million vehicles sold in 2017 but it is considerable
it reached the Mexican market in 1996 in collaboration with
progress for the industry. We continue to innovate in our
Grupo Financiero Inverlat
financial solutions focused exclusively on electric and hybrid
models and we are organizing several events called E-Nights where we gather every OEM with an electric-vehicle portfolio under the same roof in five different locations simultaneously across the country. All brands have been pleased to have a place to showcase their products. We also are lobbying with the government for more incentives for these vehicles and to build proper charging infrastructure. We still see a huge opportunity in the use and exploitation of battery technology. Our projection is that the electric and hybrid-vehicle market will start to consolidate in the next three to five years. Q: How is Scotiabank innovating in terms of digitalization and how has that impacted the way you interact with clients? A: Scotiabank is advancing significantly and should be considered a booster of digitalization in the banking segment. More than a year ago we created Digital Factory as a center of technology development focused on digital banking. This area is now in charge of transforming our business from a traditional model to address the mobile world. We take this project seriously and we do not consider it just one more division of Scotiabank. There is no project more important for Scotiabank than the development of our digitalization strategy. We are already entering the testing phase of our One-Click Financing solution through which clients will get final approval on a loan directly on their phone. New vehicle owners wil simply send their loan application via Internet and less than 10 minutes later they will be able to present the bank’s approval at the dealership. We will begin trials by the end of March 2018 and we expect to have everything ready by March 2019. Q: How has Scotiabank advanced in the mobility market through its relationship with Piaggio? A: We wanted to send the message that we care about mobility as a bank. Our priority is cars but we wanted to participate in finding an alternative mobility solution. We began our mobility plan with Piaggio and the company has an aggressive strategy for the next two years. We are learning how the motorcycle market works and now we are ready to open our business to other brands. The first step will be to build a financing strategy with the motorcycle division of one of our strategic partners by the end of 2017. This will allow us to branch out into other market segments. After consolidating our position with this new brand, the plan is to open a completely new division within the bank focused solely on the motorcycle market and to start working with the biggest OEMs in the country. We are not planning to target the volume market; our goal is to focus on the high-end segment, offering clients the opportunity to acquire an alternative to their vehicle.
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| VIEW FROM THE TOP
DIGITALIZATION THE PATH TO STREAMLINED CUSTOMER EXPERIENCE RICARDO DUHART Director of Automotive Financing and Mortgages at BBVA Bancomer
308
Q: Car sales suffered a slight contraction in 2017. What
Mexican market. On the one hand, the bank has installed
are BBVA Bancomer’s projections for the number of loans
simple processes for credit approval within dealerships. BBVA
granted in the domestic market?
Bancomer only requires its customers provide an ID and a
A: We expect sales in the domestic market to be flat in 2018
credit application and the bank can give them an answer within
and perhaps 2019 while prices stabilize and salaries recover.
30 minutes. Efficiency is crucial for maintaining the emotional
Purchasing power has fallen due to the increase in inflation
nature of car sales. On the other hand, BBVA Bancomer has
while salaries have not been adjusted accordingly. We do not
one of the largest client portfolios in Mexico. We usually know
expect the 16-18 percent growth rates we have achieved in
our customers better that our competitors and provide pre-
previous years but demand will grow once these changes are
approved loans to them. When clients arrive to the dealership
absorbed. Mexico has pent-up demand that has accumulated
they already have an approved plan to purchase their car. To
for several years and will remain so until people regain the
boost our market share, BBVA Bancomer has also become
necessary purchasing power to re-energize vehicle sales.
the financing arm for several brands that operate in Mexico. Coupled with our financing models, the bank has fast and
Q: What strategies has Bancomer implemented to maintain
efficient processes and a large client base that helps us pump
its leadership?
our partners’ sales.
A: BBVA Bancomer has over 15 years of specialized business experience in the automotive industry. We were the first
Q: What was the reasoning behind the creation of digital
banking institution in Mexico to establish a special model for
financing options such as the “Crédito Digital para Auto?”
the automotive sector. The vehicle financing market does not
A: For BBVA Bancomer, process digitalization is a key to
work like the traditional banking sector, where credits are
remaining successful in the vehicle financing market. Any
traditionally arranged in bank offices. Clients in the automotive
company that fails to digitalize its customer experience is
market arrive to an external location — the dealership — and
condemned to fall behind. Moreover, we see digitalization
expect to receive an expedited and efficient service. Bancomer
as the future not only for banking but for several industries.
is strongly investing in technology to simplify processes and
Digitalized processes empower clients to make decisions
improve customer experience to deliver an integral service
on their own instead of depending on third parties. BBVA
both at the salespoint and through digital channels.
Bancomer’s goal is to make vehicle financing so easy that clients do not feel it.
Q: How are you closing the gap with the leading financial entities in the market?
When a person buys a car, they want to feel the emotion of
A: Banks and OEM financial units are not competing on an
buying a car. Yet, credit processes are usually so difficult that
equal footing. These other financers tend to offer preferential
they kill the overall experience.
prices supported by their parent company, which prevents fair competition on the sales floor. That being said, we have
Potential customers have already done their vehicle research
two significant advantages that enable BBVA Bancomer to
online and are perfectly informed when they arrive to
compete against the financial arms of automotive companies
the dealership. Building on those circumstances, BBVA
and which have helped us gain a significant presence in the
Bancomer can make a customer’s life easier by inserting itself into the digital part of the car-purchasing process. Today, it is possible to customize every detail of a vehicle
BBVA Bancomer is the result of Spain’s Banco Bilbao Vizcaya
through a brand’s webpage. However, to apply for financing
Argentaria (BBVA) becoming the main shareholder of Bancomer
it is necessary to go back to the stone age and use piles of
in 2000. BBVA Bancomer is the largest private financial institution
forms and papers. In the end, our goal is not to sell a loan
in Mexico and the main bank for automotive financing
but to help people buy a car.
INSIGHT |
INNOVATION, MARKET COLLABORATION RECIPE FOR SUSTAINABLE GROWTH CÉDRIC DESPLATS-REDIER CEO of BNP Paribas Personal Finance
When sales are down and high interest rates are hitting the
penetrate the Mexican automotive market,” says Desplats-
vehicle financing market, keeping brand partners close and
Redier. “Players that fail to consider these areas will run into
building a comprehensive strategy can be the difference
difficulties.” As part of its innovation focus, BNP Paribas
between surviving and growing in a difficult market, says
invested in the introduction of new products that will boost
Cédric Desplats-Redier, CEO of BNP Paribas Personal Finance.
auto financing without increasing its risks due to elongated credit maturation terms. “We will launch a balloon financing
“BNP Paribas has managed to grow despite the market’s
scheme and we will also implement a CRM system to keep
general downturn by working together with key OEMs,” says
close to our clients,” Desplats-Redier adds.
Desplats-Redier. Inflation rose in 2H17 but the brands working with BNP Paribas maintained a growth streak nonetheless.
Keeping in mind the importance that the Mexican market
Only in 2017, Kia reached 49.2 percent growth in sales in
places on vehicle ownership, the bank designed a balloon
Mexico compared to 2016, for a total of 86,713 units, and it has
solution to reduce monthly payments and leave a residual
plans to reach the 100,000-unit mark by the end of 2018. “Kia
value so clients can either pay it and retain the vehicle or
still experiences strong growth rates, which is partly thanks
turn it into a down payment for a newer model. “Users of
to the credit options BNP Paribas offers as the operator of
the balloon product pay only for the use of the vehicle,” says
Kia Financing,” he says.
Desplats-Redier. “When budgets are tight, it makes sense to
“
only pay for usage and balloon is the answer to this need.”
According to Desplats-Redier, the automotive financing market is highly competitive but uncertainty and interest rates are challenges that must be addressed. “High interest rates make credit more expensive and volatile peso-dollar exchange rates will play a key role in the sales results of 2018,” he says. The economic environment resulting from the federal elections, as well as the results of the NAFTA 2.0 negotiations are two other factors that will impact exchange rates and play a significant role in 2H18 sales results, according to DesplatsRedier. “Mexico is a price-sensitive market, so vehicle prices
High interest rates make credit more expensive and volatile peso-dollar exchange rates will play a key role in the sales results of 2018”
will be the main driver behind sales results,” he says. The bank expects to increase its credit portfolio by 20 percent To continue growing despite these challenges, BNP Paribas
in 2018, relying on the growth expectations of Kia and other
Personal Finance plans to harness OEMs’ sales growth while
brands. Although the bank has its sights set on market
attracting car buyers with quality. At the same time, the
segments beyond automotive, Desplats-Redier says BNP
bank looks for OEMs with consolidated dealership networks
Paribas will first take advantage of the opportunities it has
to partner with. “Our partners’ network must be wide and
already identified. “Becoming a top player in the automotive
sensitive to the advantages of vehicle credit because we lean
market is our priority prior to looking into new segments,” he
on distributors to market our solutions,” says Desplats-Redier.
says. That being said, BNP Paribas Personal Finance places greater importance on sustainable growth rather than on
The bank always looks to be the first or second option in
market share. Because of this, the company looks for quality
its partners’ sales. To that end, it has developed a growth
clients who will not eventually fall into a nonperforming
strategy that relies on aggressive pricing schemes, innovation
portfolio. “Rather than aiming for large sales results, we want
and quality of service that exceeds customer expectations.
to market our solutions among the people who can pay for
“Focusing on these three areas at once will help us further
them,” says Desplats-Redier.
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| VIEW FROM THE TOP
INTEGRATING VEHICLE LEASING SERVICES TO MAXIMIZE EFFICIENCIES LUIS MONTAÑO Director General of LUMO Financiera del Centro
Q: What opportunity did LUMO Financiera del Centro
now has contracts in most of the border states and the
identify in working for the public sector?
Baja California Peninsula. LUMO Financiera del Centro
A: The Federal Government has changed the way it buys
is also designing a strategy for tourist zones focused on
vehicles. It used to arrange individual tenders to acquire
electric, hybrid and low-consumption vehicles so tourists
vehicles, spare parts, insurance and maintenance services,
can support a nonpolluting culture.
but that is highly inefficient and can open the door to 310
corruption and price distortion. Today, the government
The transportation sector accounts for 45 percent of the
usually calls for bids for integral services.
company’s portfolio. From this percentage, about 60 percent of LUMO Financiera del Centro’s operations are
The government leases 100,000 vehicles per year
focused on financing and 40 percent on leasing. Dividing by segment, 30 percent of our contracts are for heavy vehicles, 50 percent for light vehicles and the remaining 20 percent for specialized vehicles such as armored or patrol cars. The company celebrated its ninth anniversary in 2017 and in those nine years we have grown tenfold. We expect to
Companies must now present proposals that include
replicate that result in the coming five years by offering
the vehicle, its maintenance, insurance and other
integral leasing solutions with the best brands of vehicles,
related services. This allows the government to deal
spare parts, insurance, GPS and assistance companies.
with a single company and reduce corruption as fewer people are involved in the process. Furthermore, vehicle
Q: What is LUMO Financiera del Centro’s value proposition
maintenance and other service costs can be reduced by
for government agencies and other clients?
25-30 percent. LUMO Financiera del Centro is one of the
A: We partner with OEMs and distributors and build a
few companies in the market that can offer an integral
proposal according to what the government plans to do
service with a strong financial backbone to support
with the vehicles. It does not make sense, for instance,
leasing in great volumes.
to have delivery people driving an eight-cylinder vehicle that will consume fuel indiscriminately. Choosing vehicles
Q: How are LUMO Financiera del Centro’s operations
depending on the use cuts fuel costs and eases maintenance
distributed across the country?
procedures.
A: The government leases approximately 100,000 vehicles through contracts with over 50 Federal Government
LUMO Financiera del Centro also offers leasing services
dependencies. We are present in 17 states and 15 regional
by the month, with insurance, preventive and corrective
capital cities. Just in the metropolitan area of Mexico City
maintenances, legal and road assistance and a substitute
we have over 5,100 leased vehicles, including more than
car if necessary. The contract periods for these services
350 garbage trucks and 2,000 patrol cars. The company
range between 12 and 48 months and clients can renew
has worked toward expanding in the northern part of the
their vehicles after the contract ends while paying the same
country where gasoline prices were first liberated and it
amount. LUMO Financiera del Centro is also associated with the most important insurance and bonds companies in Latin America: Interprotección, which helps us offer the right kind
LUMO Financiera del Centro is a member of Grupo CEPADEM,
of insurance for each situation.
a firm that specializes in structuring, hiring and managing financing services for infrastructure or productive investments
Q: What is LUMO Financiera del Centro’s advantage over
across the country
other full-service operators in the market?
A: LUMO Financiera del Centro has experience with larger
understand their customers. LUMO Financiera del Centro
vehicle fleets thanks to its work with the government.
has become a node for information distribution that helps
Tending to thousands of vehicles around the country
clients buy in a more informed way.
gives the company a logistics background that no other company has. We also have a strong financial backbone,
Q: How have uncertainty and high interest and inflation
which differentiates us as most other full-service companies
rates impacted LUMO Financiera del Centro’s activities?
are integrated vertically, with service centers and shops.
A: As interest rates rise, we have seen the need to optimize
Instead, we offer lower financing costs and alliances with
operations. Today, leasing fees are 30 percent lower than
OEM shops to prevent warranty losses. LUMO Financiera
four years ago due to increased competition. Companies
del Centro also offers contracts that ensure fixed prices of
strive to deliver the best service possible to the government
spare parts and other supplies throughout the year.
and the government will only hire the company that offers the best price and service.
Q: Who are LUMO Financiera del Centro’s partners in the heavy and light vehicle segments?
Fuel costs have also incremented, which boosts the
A: Daimler is our main ally in the heavy vehicle segment.
transition to gas and hybrid engines to cut these costs
The largest fleet in charge of vaccine distribution and most
back. I think in 10 years at the latest, all government
of Liconsa milk deliveries are done with Daimler trucks,
vehicles will transition from gasoline to hybrid and gas
most of them leased. LUMO Financiera del Centro has a
and eventually EVs. Although there are only a handful
partnership with International through which we can offer
of hybrid cars in Mexico, this transition should start with
new garbage trucks for cities and municipalities. We also
urban transportation and then with the fleets of large
have projects with Volvo for articulated buses for urban
companies.
transportation and a strong alliance with MAN. Q: What would you consider the biggest challenge in Regarding light vehicles, LUMO Financiera del Centro works
ensuring the continued growth of the domestic market
with Toyota and Nissan to provide hybrid and electric
and what changes do you think the industry should make?
taxis and charging stations for Guadalajara, Monterrey and
A: Under no circumstance should we go back to buying
several cities in the State of Mexico. Since the New Mexico
instead of leasing because that would only deplete
City International Airport (NAICM) will strive to only have
necessary resources to renew the national fleet. Aside
hybrid airport taxis, we expect to be the best option for
from maintaining a leasing policy, we should address
taxi drivers who need financing or who want to lease these
pollution problems by implementing hybrid technology.
vehicles.
Doing so, however, requires companies to create an area of cost-benefit analysis capable of pondering the benefits
Vehicle brands approach integral leasing-solution
of transforming their fleet away from combustion engines.
companies such as LUMO Financiera del Centro because
Once this happens, we will start seeing a new and more
we can serve clients in both the public and private sectors.
efficient vehicle fleet managed by companies such as LUMO
Integration enables clients to hire vehicle leasing services
Financiera del Centro that integrate the best brands and
more inexpensively and also helps brands to better
technologies while offering a good price.
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| INSIGHT
ADAPT TO THE CLIENT, DO NOT MAKE THE CLIENT ADAPT TO YOU DAVID MADRIGAL President of Element Fleet Management Corporation
While other companies have tried to transform the market and
as-you-go scheme globally and a total of 3 million in 50
push companies out of their comfort zone, David Madrigal,
countries thanks to our relationship with BNP Paribas’ fleet
President of Element Fleet Management Corporation, has
management subsidiary Arval.”
found that the best strategy for success is to adapt to what the market demands, not the other way around.
There is still much room for growth in Mexico according to Madrigal, both in the pay-as-you-go and the renting offering.
312
“In Europe, approximately 70 percent of all corporate fleets
“I think there is potential for us to manage a total 50,000
are managed and leased through a third party,” says Madrigal.
or 60,000 vehicles up to 2023,” he says. The company has
“In Mexico renting fleet management has only reached 20
already built a name for itself in the country and currently
percent of the market.” This presents a natural opportunity
manages over 40,000 vehicles. Looking ahead, Madrigal
for companies in the fleet management sector like Element.
points to predictive analytics as the next step to solve
However, these players must be aware that not all companies
clients’ logistics issues. “We are already in the preliminary
have the same cost objectives, which means that not all
phase of doing predictive analytics, which eventually will
companies will be open to adopting the same business model.
provide us with more robust information to share with our clients,” he says.
Today, there are two options for fleet management solutions available in the market: a renting solution and what Madrigal
Element Financial Corporation has put data analysis at the
likes to call a pay-as-you-go model. With renting, on the
core of its strategy to understand clients’ needs. “Vehicles
one hand, companies lease their fleet and outsource its
today are computers on wheels that offer a lot of information
management, all through the same company that takes care
we can use,” says Madrigal. The company’s consultants
of everything related to the vehicle, its maintenance and
analyze a client’s fleet, gather the information they need
repairs. A product such as this ensures clients they will have
and create reports that contain insights on how to improve
payment stability throughout the duration of their contract,
operations. “Data is contrasted against industry averages for
thus offering more long-term certainty. According to
similar fleets and models,” says Madrigal. Element experts
Madrigal, the main users of this model in Mexico are European
can then tell clients whether they are spending more than
companies with presence in the country because this is the
they should be on fuel, for example, compared with their
preferred option in their homeland.
industry’s average.
The pay-as-you-go model, on the other hand, targets
Due to the importance of data-driven decisions, Element
strategic savings and efficiencies through modular solutions.
Financial Corporation has also set itself the objective of
Companies that do not mind monthly cost variations but are
developing digital platforms to improve fleet operations
looking for overall annual cost reductions are more interested
for its clients, thus making management easier. “Element
in this scheme according to Madrigal, since it can make the
decided to invest over US$100 million in developing its
service up to 20 percent cheaper. These are also companies
Xcelerate digital platform after acquiring GE Fleet Services,”
that normally own their own fleets and contract providers
says Madrigal. The first part of this investment involved the
such as Element to manage different aspects of their fleets
creation of a digital platform where clients can obtain reports
without actually relinquishing control over them. Madrigal
on their fleets’ performance and monitor factors such as
says this model is still largely used in the US, which has
location online. Now, the company is working on a second
influenced Mexican clients to adopt it. “Element prefers to
stage involving advanced analytics and connected vehicles,
offer the pay-as-you-go service because it more effectively
through the release of an app for drivers that will provide
caters to the needs of an evolving Mexican market,” he
information on gas station locations, service shops and similar
says. “We manage over 1.5 million vehicles through the pay-
services directly on their smartphones.
VIEW FROM THE TOP |
ACCESS TO MOBILITY DOES NOT MEAN OWNERSHIP REGINA GRANADOS CEO of LeasePlan México
Q: What is LeasePlan’s main challenge to becoming as
schedule maintenance dates at any moment and keep track
competitive as it is in the European market?
of key data from the vehicle. For fleet managers, we report
A: Europeans have embraced the leasing culture, which
costs related to the vehicle and we inform them which vehicles
makes it easier for us to market our solutions. Mexico’s reality,
generate the most costs, how long units have stayed in the
however, is still different. Mexico City’s vehicle park amounts to
shop and other KPIs. The company also created the MyFleet
7 million units and all are bought rather than leased. Leasing
online solution to help customers set report parameters
culture is only starting to permeate the country thanks to
according to their needs. All these systems are supported
the advisory efforts of companies such as LeasePlan. We
by the newly created LeasePlan University in which we try to
approach our clients and make them aware of the benefits
align clients’ and suppliers’ operations. That way, all companies
that leasing entails. This includes fiscal advantages but also
involved in the operation of the fleet can be aware of what
greater control of vehicle fleets.
can be done to improve processes. In 2018, we are launching a telematics solution that tracks driving habits and pinpoints
Q: Why is leasing vehicles instead of purchasing them a
the location of any vehicle in the fleet at all times.
better strategy for LeasePlan clients? A: Access to mobility anytime and anywhere is necessary
Q: What is LeasePlan’s strategy toward EVs and
for companies to focus on their business. Our clients’ core
autonomous vehicles?
business is usually not fleet management and engaging in this
A: In Europe, we have taken some steps toward making
activity without the necessary expertise or systems hampers
EVs the new normal by 2030 because the technology is
vehicle control. LeasePlan can reduce companies’ expenditure
already available. In Mexico, the development of this market
thanks to our supplier network that offers more competitive
still depends on diverse factors such as the availability of
prices for repairs and maintenance services. Additionally,
charging stations. Some of our customers in Mexico are global
LeasePlan has agreements with several OEMs that reduce
companies, so part of their policy is to reduce emissions in all
the price of the vehicle.
markets. Depending on what their policies dictate, we work together with these customers to help them achieve their
Q: What is LeasePlan’s strategy to promote the leasing
sustainability objectives. LeasePlan will push to support EVs
culture now that car sales are decelerating?
and hybrids but the process will follow the market’s evolution.
A: We approach our customers and show them the
The company is doing consulting on CO2 emissions for its
advantages of paying a monthly leasing fee rather than
clients and we already have a client in Mexico about to make
decapitalizing through vehicle purchase. Owning vehicles
its fleet fully electric.
means having assets that do not yield profits but require constant investment that could be better allocated toward
Q: How did LeasePlan perform in terms of client portfolio
the companies’ main operations. Leasing also eliminates the
and revenue growth during 2017?
need to take care of guarantee issues regarding defective
A: We added 85 new customers to our portfolio and we
auto parts and enables companies to identify users with high
grew our fleet by 48 percent, even though LeasePlan had
incidence rates.
forecasted growth of 16 percent. Our strategy of having our salespeople work like consultants has made a difference.
Q: What needs did LeasePlan identify to develop its app and how has the market reacted to it? A: Companies stall when they are not at the forefront of
LeasePlan is a Netherlands-based company focused on leasing
technological development. Users tend to forget to schedule
and fleet management services. It started operating in Mexico
maintenance dates for their vehicles. LeasePlan came up with
in 2008 and has launched a variety of digital solutions to help
a solution that gives them greater control by letting them
its customers have better control of their fleets to reduce costs
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| VIEW FROM THE TOP
DIGITALIZATION STILL A PERK RATHER THAN ADDED VALUE SANTIAGO FERNÁNDEZ Executive Vice President of Vehicles, P&C and Health at AXA México
314
Q: How does growth in the domestic market impact
Q: How important is AXA’s collaboration with Uber to offer
development in the insurance sector?
insurance to all drivers outside Mexico City?
A: In other markets, growth in new-vehicle sales is
A: Our main priority is to protect our clients’ assets. We
synonymous with renovation of the vehicle park. In Mexico,
insure cars but, most importantly, we insure users' mobility.
new-vehicle sales add to the existing vehicle park. In terms
If the industry is coming up with new mobility solutions, we
of insurance, however, more vehicles on the road does
must adapt accordingly. We have established an alliance
not necessarily mean more contracts given that in Mexico
with Uber not only in Mexico but in other countries as
insurance is not mandatory. Only certain states have issued
well and although it is still a small part of our business,
regulations to make insurance mandatory but even then,
this represents a major step in terms of innovation and an
insurance has not been linked to the fiscal system.
opportunity to build future strategies with Uber or other mobility service providers. Moreover, our collaboration with
Today, seven out of every 10 vehicles lack an insurance
Uber resulted in the first insurance-by-kilometer solution
policy in Mexico. It is true that thanks to the role financing
offered in the Mexican market.
plays in the growth of new-vehicle sales, insurance has had a much larger penetration in the light-vehicle market.
Q: Overall, what do you expect will be AXA’s contribution
Having said that, each OEM and financing branch has its
to the development of the automotive industry?
own sales politics and priorities, which means insurance
A: Besides supporting the growth of leading industries such
companies do not benefit from the market’s growth in
as automotive, the insurance market by itself has become
the same way. For AXA, results have been cyclical and
a pillar for the Mexican economy. We follow an inverted
right now we are enjoying a period of growth that we
cycle, wherein clients give us money without us having to
seek to maintain through a close relationship with OEMs
deliver a service immediately. We issue a policy and we pay
and distributors.
back only if the client has an incident. All the money we have in our reserves is invested in Mexico’s economy, which
Q: How do you expect the increase in car theft will impact
makes us a contributor in the country’s development just
insurance penetration if insurance prices go up?
as much as banks.
A: It is the same issue users face with the increase in gasoline prices. Clients must be aware that beyond the
Q: How ready is AXA to embrace digitalization in its
investment they will make in their vehicle, they must
operations?
consider the added expense of having proper insurance in
A: AXA is committed to innovation and digitalization.
the same way they consider their constant use of gasoline.
Yet, we participate in an industry where sales are mostly
The price of an insurance product is directly related to the
completed through human interaction. In general, the
risk that insurance companies assume. It is true that car
insurance market is not considered the most innovative
theft is increasing considerably, which leads to a general
sector but we are constantly working to improve our
increase in insurance prices, particularly in the commercial
digital communication with the client and on training
and heavy-vehicle segments due to the cost of the vehicle
our personnel regarding the use of new technologies.
plus the cargo.
The My AXA app has been particularly important in our digitalization process. Today, most calls we receive related to health issues as well as some car accidents are
AXA is a French insurance company present in 64 countries
done through the app. The client can also check on the
and with over 103 million clients worldwide. In Mexico, AXA
adjuster’s progress through the app, making the process
has over 6 million clients, supported by 52 offices throughout
more transparent and providing our customers with
the country
peace of mind.
INSIGHT |
RIDE-HAILING DRIVES NEW INSURANCE CHALLENGES RAÚL BARBA Director General of ANA Seguros
Ride-hailing services have become increasingly popular as an
While ANA Seguros offers coverage for motor vehicles
urban mobility option. However, in a country with low levels
from trucks and cars to motorcycles, the company’s area
of insurance penetration, not being able to differentiate
of expertise is the used-vehicle segment. “Mexicans tend
ride-hailing drivers from regular car owners harms the
to hold on to their vehicles, so our task is to promote the
insurance market, says Raúl Barba, Director General of
penetration of insurance in this segment,” says Barba. The
insurer ANA Seguros.
main reason for ANA Seguros’ focus, however, is related to competitiveness. Barba points out that the new-vehicle
“When ride-hailing services arrived, we insured private
market has become extremely competitive and insurance
drivers as regular vehicle owners because these platforms
companies have lowered their premiums to the point of
advocated good driving habits,” Barba points out. “When
limiting access for companies like ANA Seguros. At the same
Uber and similar services first appeared in Mexico, the idea
time, spare part prices and availability are difficult topics in
was that drivers would transport people around as a way to
the new-vehicle segment that compromise the position of
complement their income rather than making a job out of
the insurer, rather than that of the dealership. “Spare parts for
these services.” Now, the ride-hailing concept has changed,
new vehicles are often imported and clients tend to not be
vehicles are no longer in optimal condition and there are
that understanding when it takes up to five months to deliver
people who employ 15 drivers or more in e-hailing fleets.
a component, normally blaming the insurance company.”
These changes have made insurance companies like ANA
Barba enumerates auto insurance becoming mandatory
Seguros lose interest in ride-hailing vehicles. Barba says
and the entrance of new digital technologies as key factors
mechanical requirements of vehicles used for ride-hailing
that will play a role in both the penetration of insurance in
have been reduced, their security conditions have become
the Mexican market and in ANA Seguros’ plan to grow 35
deficient and their incidence rates have risen even beyond
percent by the end of 2018. However, he points out that
the rates of regular taxis.
authorities should change their perspective when addressing insurance being compulsory in Mexico. “Insurance has been
Unfortunately, the fact that insurance companies are not
considered from a tax-raising perspective rather than from
interested in these units does not prevent their drivers and
a prevention-promoting approach,” Barba says. “Authorities
owners from buying coverage. According to Barba, drivers
are more oriented to fining people who lack insurance
and owners simply do not reveal plans to use their vehicles
coverage rather than to raising awareness on the damage to
for ride-hailing transportation and insure them as normal
patrimony that can result from crashing without insurance.”
private vehicles. This poses a double challenge. “Pricing insurance policies is more difficult for ANA Seguros and
For its own growth, Barba sees technology as a must to
other companies,” he says. “Meanwhile, premiums and
remain competitive and the reason for the company’s 33
monthly fees from regular owners with low incidence rates
percent gains in 2017. “Although insurance sales have not
are used to pay for the frequent accidents of ride-hailing
changed much and most are still done through salespeople,
vehicles,” he says.
we need to step onto the technology train to reach younger generations,” he says. “Our ideal clients are professionals
Though ride-hailing users may be a risk for ANA Seguros, the
above 27 years of age who are parents and who drive
company has not given up on the light-vehicle market. “Only
vehicles older than three years.” The company is now betting
30 percent of Mexico’s vehicle park is insured,” says Barba.
on apps and telematics to deliver new solutions to its clients
“Yet, the country’s insurance market has evolved thanks to
and to offer online auto-adjusting so the presence of an
security problems and natural disasters that raise awareness
insurance adjuster in case of an incident can be reserved
on the importance of protecting one’s assets.”
for a few cases.
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| VIEW FROM THE TOP
DIGITALIZATION KEY TOÂ UNLOCKING MARKET ALEJANDRO COSIO Country Manager Mexico of SeguroSimple.com
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Q: What opportunities did the Mexican market offer to
can sensitize vehicle users to the importance of insurance
SeguroSimple.com, considering the low penetration of
through the content we post as part of our marketing
insurance particularly in the automotive sector?
strategy. Digitalization has allowed us to reach a wider
A: We like to consider ourselves a Latin American company.
potential market and clients can quote their products and
Although we have both Mexican and Peruvian stockholders,
choose from different alternatives digitally. We ask for very
our Mexican stockholders now surpass their Peruvian
basic information from the clients and their vehicles and
counterparts. The company started in Peru and is now the
based on a quick assessment, we can offer different options
No. 1 digital insurance broker there, breaking even at the
from the eight insurance companies that collaborate with
end of 2017.
SeguroSimple.com.
After analyzing the state of the Mexican market, the
We understand that insurance products might be
company decided to enter the country and tackle the
complicated at times, which is why we also have a contact
opportunity that low insurance penetration offered. The
center available by phone, email or WhatsApp. That way,
Mexican automotive market is 20 times larger than Peru’s,
whatever doubt may arise regarding coverage, payment
yet insurance penetration is at just over 30 percent. We think
or any other issue can be addressed by our support staff.
there is an enormous opportunity to develop our digital
People know they need insurance and they want the best
model and garner a bigger presence than traditional brokers.
deal available, but they sometimes do not know what they need to insure based on how they use the vehicle.
In 2015, only 5 percent of all car insurance products were sold through digital platforms and by the end of 2018, the
Q: Considering the close relation between financing and
projection is for this number to grow to between 7 and 8
insurance, what is your plan to establish collaborations
percent. Our expectation is that by 2022 or 2023, digital
with dealership groups and financing partners?
insurance penetration will reach a 15 to 20-percent rate out
A: At the moment, we are focused on insurance services
of the total car insurance sales and our goal at SeguroSimple.
for private users. We also have a limited offering for taxis
com is to cover 5 percent of the total vehicle insurance
and ride-hailing platform drivers. We chose not to enter the
market in Mexico and Peru. Chile and Colombia will be our
cargo segment because that requires more specialization
next target markets. Unlike what happens with cars, people
and we did not want to get involved in a market where we
do not need to see or feel their insurance before buying it,
could not offer an optimal service.
which means that just like what happened with airline tickets, insurance sales will eventually become fully digital.
We still have not approached dealership groups directly but we have many clients that are part of the sales force at
Q: What advantages can you offer your insurance partners
several dealerships. These users have found SeguroSimple.
as a digital link to potential clients?
com a powerful and useful tool to support their clients by
A: We can offer two advantages through our digital model.
offering different options and potential savings in acquiring
First, we can access a client population that might not have
their insurance. We do have a plan to approach distribution
had previous contact with the insurance market. Second, we
groups formally and we already have this in place in Peru, but in Mexico it is a midterm strategy. In the long term, we also want to reach out to companies and offer them
SeguroSimple.com is a digital insurance broker founded in
corporate insurance plans for their employees. Being
Peru in 2013. The company entered the Mexican market in 2017
backed by a company reduces the risk that insurers face
and now works with the eight largest insurance companies in
with certain clients, and companies can offer this as an
the country, including AXA, Qualitas and GNP
added benefit to their employees.
INSIGHT |
EMPLOYING PAY-PER-KILOMETER INSURANCE TO BOOST MARKET PENETRATION LEONARDO CORTINA Founder and CEO of miituo
Drivers who spend little time on the road are more prone
Cortina adds that digitalization is at the core of miituo’s
to roll the dice and choose not to have car insurance rather
business because of the nature of pay-per-kilometer
than pay annual premiums that, to them, makes no sense. But
insurance, its commercialization process and the challenges
there is an opportunity to attract these potential customers
of offering this kind of insurance. He says that auto insurance
with the right products, says Leonardo Cortina, Founder and
can be easily sold digitally because it is commoditized.
CEO of miituo, which partnered with insurer Seguros Atlas
“Available information regulates market prices and clients
to provide car insurance per kilometer. “Mexicans may not
are becoming fond of purchasing coverage digitally
have a culture of buying medical or civil liabilities insurance,”
because it is fast and efficient,” he says. The company
he says. “But we are aware that vehicles are a key part of our
relies on digital channels such as Google and Facebook to
patrimony,” Cortina says.
reach its target clients.
There were around 30.1 million registered cars circulating on
Cortina enumerates several challenges that miituo had
Mexican roads in 2017, according to INEGI, but only a fraction
to overcome to offer pay-per-kilometer insurance. These
of the country’s vehicular park is covered by insurance, which
include knowing the distance users drive each month,
Cortina attributes to an absence of products that cater to
processing large amounts of digital transactions and
the uninsured market or people who drive only once or
calculating premiums in a 100 percent variable insurance
twice a week. The company uses digital means to offer
scheme. Cortina explains that the company pondered
pay-per-kilometer insurance coverage for that segment of
using GPS devices and an app where drivers would log in
drivers who want insurance according to how much they
before embarking to glean the necessary information on
drive. “Paying for coverage according to the driven distance
distance driven. But the company chose to create an app
transforms insurance from a fixed to a variable cost,” says
where users take and upload photos of their odometers.
Cortina. “Some clients can save up to 80 percent of their
“Clients tell us how much to charge them by reporting
insurance premium.”
their kilometrages to miituo on a monthly basis,” he says. miituo’s clients purchase coverage digitally, install the
The idea for the company’s business model derives from
company’s app on their smartphones and use it to take
Cortina’s experience in fleet management. “Insurance is
and upload a few photographs of the insured vehicle
always a complex topic in transportation because coverage
to show its current state. “Clients can only use miituo’s
and premiums are too flat,” he says. Cortina points out
app to take and send these pictures, which protects us
that during his tenure in fleet management there was no
from any possible fraud,” says Cortina. miituo then asks
distinction between cars for executive use and commercial
clients to use the app to send a picture of the vehicle’s
vehicles despite the abysmal differences in incidence rates
odometer showing its kilometrage. From that point on,
and kilometers traveled. “We wanted our product to be
clients will receive notifications that remind them to
completely variable,” he says. To that end, miituo partnered
report their kilometrage each month and miituo charges
with insurance company Seguros Atlas. “Our partner focuses
them according to respective changes in the reported
on charging premiums and handles incidents while we focus
kilometrage.
on commercialization, branding and product development.” The challenge of dealing with large volumes of digital The insurance industry works by pooling premiums in
operations are directly related to miituo’s model that
common funds that insurance companies use to make
charges on a monthly basis. “Clients usually interact with
payouts, explains Cortina. “miituo came up with a different
their insurance providers once a year unless they suffer an
scheme of mutuality in which each user has its own according
incident,” says Cortina. “miituo charges clients differently
to the kilometers driven,” he says.
every month, so digital transactions multiply twelvefold.”
317
Piston ring production
AFTERMARKET OPPORTUNITIES
12
Competition is healthy but not when it leads to a price battle without considering product quality. The Mexican aftermarket has for many years been dominated by the law of the lowest price. This is finally changing as clients become more aware of the need for quality products. However, a lack of regulation remains an issue for companies wanting to compete against low-priced products coming from abroad. At the same time, companies face a paradigm shift as digital presence becomes more important for potential customers.
This chapter presents an overview of how the aftermarket is developing in Mexico and how the clients’ mindset is transforming in favor of added value rather than reduced price. Top companies also share their perspectives on what needs to change for the domestic market to become a more regulated entity with higher quality standards.
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CHAPTER 12: AFTERMARKET OPPORTUNITIES 322
ANALYSIS: Regulatory Gaps, Yesterday’s Cars: Future Aftermarket Opportunities
323
VIEW FROM THE TOP: Alejandro Calderón, ARIDRA
324
VIEW FROM THE TOP: Gerardo Varela, ZF Services
325
VIEW FROM THE TOP: Sergio Álvarez, Hankook Tire de México
326
VIEW FROM THE TOP: José Pescador, Fast Autopartes
327
VIEW FROM THE TOP: José Álvarez, Cofremex
328
VIEW FROM THE TOP: Jorge Vásquez, OSRAM México
330
VIEW FROM THE TOP: Michael Gines, Dacomsa
331
VIEW FROM THE TOP: Eduardo Tamer, Mikel’s
332
VIEW FROM THE TOP: Alejandro Calderón, Autopartes Calderón
333
VIEW FROM THE TOP: Fernando Murguía, TecAlliance Mexico
334
ROUNDTABLE: What Role Will Digitalization Play in the Industry’s Evolution?
336
VIEW FROM THE TOP: Amelie Mossberg, Mercado Libre México
337
VIEW FROM THE TOP: José Gómez, Grupo Gocar
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| ANALYSIS
REGULATORY GAPS, YESTERDAY’S CARS: FUTURE AFTERMARKET OPPORTUNITIES It takes some time for a new vehicle to need maintenance or repairs and car owners are more likely to bring their vehicles to dealerships for service for the life of their warranty. Years down the line when it no longer makes financial sense to maintain a vehicle directly at a dealership, the vehicle reaches the independent aftermarket
322
Growing sales results in the domestic market means more
Óscar Albin, Executive President of INA, says many price-
business opportunities for the country’s aftermarket
sensitive vehicle owners in Mexico choose low-quality
players. It just takes a while longer for the sector to
parts to keep their units functioning despite the short
see these benefits. According to Alejandro Calderón,
uptime these components guarantee and the risk of
President of ARIDRA, there is solid demand ahead for
vehicles breaking down again. “There is no NOM-type
Mexico’s aftermarket services given that 2016 was a
seal that tells customers whether a spare part is good
record year in which over 1.6 new vehicles were sold. “This
or bad quality, so Mexican clients often buy aftermarket
vehicle park will start needing spare parts and repairs
components blindly,” he says. Michael Gines, Managing
around 2019,” he says. “At the same time, consumers who
Director of Dacomsa, points out that Mexico is the only
decided not to buy a new vehicle in 2018 will continue
country in which the company sells its components where
“
making repairs to their current units.”
Any regulation that improves a vehicle’s performance results in a benefit for the spare parts market” José Pescador, Director General of Fast Autopartes
lack of regulation leads to deficient protection for the end consumer. In an unregulated market, customers are often left to their own devices. As Calderón points out, there is room for both quality and low-cost products according to budgets, and Mexicans are figuring this out for themselves. “The market is learning that buying cheap is not always a good idea because savings achieved when purchasing lowquality products are lost in repairs,” says José Pescador, Director General of Fast Autopartes. While a price-sensitive view is still part of the country’s dynamic, vehicle emissions regulations have boosted
According to the document Dialogue with the Automotive
sales for quality components in some segments of the
Industry 2018-2024, published jointly by AMDA, AMIA,
aftermarket. “These norms have a positive effect because
INA and ANPACT, the average age of Mexico’s light-
vehicles will have to be thoroughly repaired in a timely
vehicle park was 13 years in 2017 while 36 percent of
manner to be allowed on the road,” says Albin. This
the country’s heavy-vehicle park was more than 21 years
benefit, however, was cut short during the first half of
old. The fact that Mexico’s vehicle fleet is older means
2018 when emission verification tests were put on hold.
opportunities for aftermarket players that offer repairs
According to Caledrón, this led to decreased demand in
and spare parts. Only 25 percent of the 33.6 million light
the aftermarket since owners did not have to worry about
vehicles roaming Mexican roads are under 6 years of age,
their vehicles complying with any standards.
which means in 2018 around 25.2 million light vehicles plus a number of heavy vehicles can be targeted by shops
With the renovation of the verification program and the
and spare parts retailers.
enforcement of new regulations for heavy vehicles and emissions inspections in Mexico, industry leaders expect
However, Mexico’s aftermarket faces several regulatory
renewed growth opportunities for the aftermarket. NOM-
challenges in terms of quality standards for spare parts
012 will increase basic safety equipment that all trucks
and emissions inspections that prevent healthy growth.
and buses must equip in order to circulate. Meanwhile
Nothing beats original equipment when it comes to
NOM-044 will demand higher emissions standards
quality but that comes at a cost. Mexico is a highly price-
promoting migration toward more efficient motorizations.
sensitive market, making it difficult for manufacturers
“Any regulation that improves a vehicle’s performance
and distributors of quality parts to market their products
results in a benefit for the spare parts market,” says
while competing with lower-priced components.
Pescador.
VIEW FROM THE TOP |
ROOM STILL THERE FOR PREMIUM AND LOW-COST PARTS ALEJANDRO CALDERĂ“N President of ARIDRA
Q: How did the suspension of mandatory vehicle emissions
that keep vehicles on the road for longer. The premium side of
inspections in Mexico City in 1H18 impact the Mexican
the aftermarket has also grown in importance as more women
aftermarket?
buy their own vehicles. This population segment is generally
A: Sale of quality spare parts plunged during this time
willing to pay more to have quality parts in their vehicles.
because people did not need to pass any tests or have their vehicles checked, leading to a crisis for repair shops
Q: How is the downturn in vehicle sales since 1H17
because they were working at less than half of their
impacting the country’s aftermarket?
installed capacity in Mexico City for six months. Prior to
A: Aside from the vehicles used for public transportation
the suspension of this public program, demand for branded
that enter the aftermarket almost immediately after being
spare parts, including Bosch, DENSO, Delphi and HELLA,
sold, the sales drop does not have an immediate impact on
was on the rise. These components reduce both ownership
the aftermarket. Vehicles sold in 2018 will need spare parts
costs of vehicles and fuel consumption, so we expect that
in three to five years. On the other hand, 2016 was a record
when the vehicle inspections program becomes mandatory
year with over 1.6 million new vehicles sold. This vehicle
in more states, demand will rise. ARIDRA raises awareness
park will start needing spare parts and repairs around 2019,
about branded products and how they meet the quality
so there should be solid demand ahead for the Mexican
standards of original equipment that enable vehicles to
aftermarket. At the same time, consumers who decided not
pass these environmental verifications. To meet this coming
to buy a new vehicle in 2018 will continue making repairs
demand, all aftermarket companies in Mexico City have
to their current units.
increased their production and distribution capabilities. Q: How ready are Mexican spare parts distributors to cope Q: How has the spare parts market evolved toward
with the projected demand generated by vehicles sold in
minimum quality standards in the Mexican aftermarket?
2017 and 2018?
A: OEMs dictate the quality standards that their
A: The more than 1.5 million vehicles sold in 2017 and those
component suppliers must meet. There are several quality
sold in 2018 will start reaching the aftermarket between
levels in the Mexican aftermarket. While some companies
2020 and 2021 and will create an interesting demand.
have developed spare parts that meet original-equipment
Companies in the Mexican aftermarket cannot fully prepare
quality standards without participating in this segment,
for this demand because they are unaware of what vehicles
others import low-cost, low-quality components. There is
are more prone to breaking down and what parts will need
a demand for both products. Since there is no regulation,
to be replaced more often. Having said that, Mexican spare
companies that import low-quality parts can market them
parts distributors already have fast-moving components
among price-driven users. As an example, an oxygen
for new vehicles in stock. Filters, sparkplugs, brake pads
sensor requires pure platinum parts to work as expected.
and suspension parts for new vehicles reach the market
But, some low-quality, imported oxygen sensors do not
before new vehicles need them. Engines, pistons and other
use pure platinum and do not perform as expected. When
more complex components take longer to be available. This
an emissions scanner is applied to this component, it
happens because engines are increasingly technologically
will not offer clear readings and the performance of the
advanced and parts tend to last longer.
vehicle will suffer. While small shops may buy the components that clients ask
The National Association for Representatives, Importers and
for, larger chain shops will pay attention to their image and
Distributors of Spare Parts and Accessories (ARIDRA) is a
focus on delivering premium services and use quality spare
civil association that integrates manufacturers, importers and
parts as more Mexican drivers care about having components
distributors of spare parts and accessories in Mexico
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| VIEW FROM THE TOP
E-COMMERCE TO CUT THE MIDDLEMEN, IMPROVE AFTERMARKET GERARDO VARELA General Manager of ZF Services
324
Q: What strategies is ZF Services implementing to reach
Q: How has the Mexican aftermarket reacted to ZF
end consumers directly through e-commerce?
Services’ corner modules?
A: ZF Services works to strengthen its B2B business model
A: This concept offers many advantages to the entire
to offer clients access to the company’s CRM system for
automotive component distribution chain. A corner module
interactive consults and transactions while also developing
kit offers key safety parts, including brake components,
a B2C business model that integrates retailers, shops,
shock absorbers and steering and suspension parts to
installers and end users to ease every digital process from
deliver a complete solution to consumers looking to keep
a simple product enquiry to a direct purchase. ZF Services
their vehicles in excellent shape. The idea is that component
is also developing an app that will help us remain in contact
distributors can access a complete, one-stop solution
with our end users and to reward them for their loyalty by
through only one vendor.
offering technical and product support. Users can collect and redeem ZF points for attractive prices through this
Q: How has ZF Services’ merger with TRW impacted
bonus program.
the company’s position as an innovator in the aftermarket segment?
Q: How important is digitalization in the aftermarket and
A: Several of the projects that have been created from this
how is this trend impacting ZF's marketing and sales
merger have taken advantage of synergies between both
strategies?
companies to increase productivity, reduce duplications
A: Digitalization has become critical for the aftermarket.
and improve business processes to become faster and
We live in a digital world and need to remain aligned to the
more competitive. This merger has also resulted in the
latest technologies to design, develop and manufacture our
strengthening of the BOGE and TRW brands.
products and to sell them across the different markets in which we are present. Digitalization also supports greater
Q: What are ZF Services’ plans regarding the
productivity and efficiency as it bridges the gap between
implementation of a specialized shop in Mexico?
the manufacturer and the end user. This process is changing
A: ZF Services is developing a project to remanufacture
the way aftermarket products are promoted and sold to the
ZF Automatic Transmissions for various bus brands such
benefit of consumers.
as Volvo, Mercedes-Benz, Scania and MAN Truck & Bus. This project will enable ZF Services to support warranties
Q: How do you expect e-commerce will impact the diversity
and satisfy the expectations of end users. ZF Services’
of quality levels in the Mexican aftermarket?
Remanufacturing (Reman) Workshop will be located in
A: I expect e-commerce to have a strong impact in the
Queretaro.
aftermarket. It will improve everything from the quality of a product to its delivery process. Middlemen located
Q: What are your growth projections for 2018 in terms of
between the component manufacturer and the end user will
sales and revenue?
disappear and prices will be reduced and the aftermarket
A: We expect to grow sales by 10 percent compared
will move away from supplying spare parts and toward
to 2017. We had a rough start to the year due to the
complete solutions.
political and economic uncertainty related to the NAFTA renegotiations and Mexico’s federal elections. But we have a positive market outlook for 2H18, both for our
ZF Friedrichshafen is a German manufacturer of drivetrain
target markets and for the Mexican economy in general.
and chassis components for light and heavy vehicles and
Mexico has reached a level of competitiveness that will
motorcycles. Its aftermarket operations are managed by the
continue to attract FDI to the country’s automotive
ZF Services subsidiary
industry.
VIEW FROM THE TOP |
KEY STRATEGIES FOR A GROWING SEGMENT SERGIO ÁLVAREZ Commercial Director of Hankook Tire de México
Q: How did your operations evolve in the north of the
is the fourth element in this growth strategy. For Hankook
country after opening your distribution center in Monterrey?
to be successful, we need distribution partners that believe
A: We opened our first Hankook shop in Monterrey along
in the brand and that know how to showcase its advantages
with Grupo Raga and the goal is to open more by the end
when compared to commodity solutions. Finally, our people
of this year in Chihuahua, Jalisco, Colima, San Luis Potosi,
have been essential in building these relationships and
Yucatan, Queretaro and Mexico City. Although we already
incorporating new ideas into our organization.
are the top brand in Chihuahua, we are just building our brand in Monterrey and San Luis Potosi. The north and south
Q: How has the clients’ mindset changed in favor of quality
are two of our main priorities at the moment, considering
rather than price?
that we now have an established presence in Jalisco,
A: Clients have become much more active when deciding
Guanajuato, Queretaro, Michoacan, Coahuila, Hidalgo,
what tire fits their vehicle best. Normally, they go for the same
Puebla, Veracruz, the State of Mexico and Mexico City.
model the car had when they purchased it but our distributors have also been clever in showing clients the benefits they can
Q: How successful is your strategy to partner with
get from Hankook. Overall, clients are more curious and more
supermarkets for aftermarket operations?
informed about what type of tire they should use according
A: Our relationship with supermarkets has been critical
to the season and the speed range in which they drive. As a
in building our presence throughout the country. This is a
result, quality, safety and performance are trumping price as
much more price-driven market for commodity products
a priority in the consumer’s mind. The fact that companies
but we have also positioned our tires, mainly the Laufenn
are also working to reduce production costs and developing
brand. Our results have been positive and we expect our
more affordable brands within their lineup has also been key
sales in supermarkets to grow approximately 15 percent by
for users to be more attracted to quality products.
the end of 2018 compared to 2017. Q: How important is digitalization to Hankook’s strategy Q: What strategies have you implemented to grow your
in the aftermarket?
presence in a price-driven market like Mexico?
A: Thanks to our growing presence in original equipment,
A: Clients sometimes think tires are all black and round. That
our distribution network has steadily increased with our
is not the case and we have worked on five key elements to
Hankook Masters stores. Our goal is to have 30 Hankook
show the end consumer the advantages that Hankook can
Masters stores by the end of the year. However, demand is
offer. First, we pay close attention to the clients’ needs to
greater and younger generations are now looking for us
then offer product innovation based on those requirements.
online. According to our latest statistics, Hankook is the
Korean culture is founded on innovation and we are
best-selling tire brand online in Mexico, practically doubling
introducing products to the Mexican market that can offer
the sales of our closest competitor. Today, between 30 and
an added value in terms of safety, comfort, sustainability and
32 percent of all tires sold digitally are Hankook, which
performance. We have also implemented warranties for our
equates to approximately 3 percent of our total sales. My
products as part of our differentiation strategy.
personal goal is to grow our digital operations to 10-12 percent of our total sales by the end of 2019.
Our third strategy is related to cost reduction, both in manufacturing and distribution operations, which is why we now have a total of three distribution centers located in
Hankook Tire is a Korean tire manufacturer with corporate
Monterrey, Queretaro and Puebla. The latter is focused on the
presence in 30 countries and manufacturing facilities in eight
original equipment segment but the other two support the
of those. The company has close to 22,000 employees globally
development of our aftermarket distribution network, which
and a production capacity of 104 million units as of 2017
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STRENGTH THROUGH REGULATIONS, QUALITY THROUGH STANDARDS JOSÉ PESCADOR Director General of Fast Autopartes
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Q: What is Fast Autopartes strategy to continue growing
Mexican aftermarket has developed a taste for standard
in the brake component segment?
quality spare parts that work well at commercial prices.
A: We entered a commercial alliance with a distributor of
There is a wide spectrum in the Mexican aftermarket where
electrical and fuel-injection components called CIOSA that
service and complete inventories make all the difference.
has a sales channel of 20 distribution centers in Mexico.
People in this market segment do not look for top-of-the-
This alliance will enable Fast Autopartes to grow and reach
line, cutting-edge European or US technology that costs
a 3-percent market share in the brake-pads segment by
three or four times the price of an average spare part but
the end of 2018 and 5 percent in 2019. Another promising
expect a quality level that ensures their components will
sales channel is e-commerce and we have already started
not cause problems.
a project to sell more of our components through digital means. Only around 3 percent of our sales come from
Q: How can stronger regulations on brake-pad quality
e-commerce but we are confident this will increase
increase vehicle safety?
over time.
A: Regulation in the Mexican aftermarket is an issue that the Ministry of Economy and several chambers of commerce
Q: What impact will the arrival of Chinese OEMs and
should address to protect national manufacturers from
suppliers have on the Mexican aftermarket?
low-quality imports. Regulations on braking components
A: The Mexican aftermarket will grow as long as vehicles are
are not as pressing as in other segments. However,
sold. Chinese OEMs will increase competition in the segment
because Mexican companies hold 60 percent of this niche,
of low-cost vehicles where OEMs such as Toyota and Nissan
iit is difficult for foreign companies to showcase products
are present. In terms of spare parts, the Mexican consumer
that will endanger users. Fast Autopartes looks for an
has learned to recognize the importance of quality over
edge over competitors in the Mexican market by earning
price. That being said, Chinese manufacturers are building
international certifications. All the components we import
increasingly better products. Low-quality spare parts have
comply with international quality standards and original
become less common as the Asian manufacturing industry
equipment norms that aftermarket components should
adopts international quality standards. These markets have
meet. The more regulations there are in the aftermarket,
had to improve to sell their components all over the planet.
the more Mexico’s auto parts manufacturing industry
Before, it was hard to come across high-quality brake pad
will grow and only the companies that meet original
manufacturing plants in China but things have changed and
equipment specifications will be allowed to import and
now more Chinese companies comply with the standards
sell components.
necessary to meet our expectations. Q: How do you expect NOM-012 on auxiliary brakes for Q: What led the Mexican consumer away from cheap, low-
heavy vehicles will impact the Mexican aftermarket?
quality products?
A: Any regulation that improves a vehicle’s performance
A: The market is learning that buying cheap spare parts
results in a benefit for the spare parts market. Fast
is not always a good idea because the savings achieved
Autopartes collaborates with interurban bus companies
when purchasing these products are lost in repairs. The
that already equip electro-mechanic brakes in their vehicles to increase the useful life and efficiency of their brake pads. Friction technology to slow down and stop a vehicle as
Fast Autopartes is a Mexican distributor of brake pads, rotors
brake pads do is difficult to replace. An electro-mechanic
and discs. The company sources its components from Europe,
brake may increase the useful life of brake pads by up to 40
Asia and China and focuses on meeting international standards
percent and slow down a moving vehicle, but friction will
for original equipment to stand out in the Mexican aftermarket
always be necessary to stop the unit completely.
VIEW FROM THE TOP |
NEW NORM WILL BOOST SAFETY-ORIENTED, COSTSAVING COMPONENTS JOSÉ ÁLVAREZ Director General of Cofremex
Q: How do Cofremex’s products help freight transportation
dealerships so that vehicles leave the dealership equipped
companies reduce costs?
with braking units financed by the dealership. Our
A: Our maintenance-free electric brakes are based on the same
technology can then be included in the final bill but instead
physical principle that powers magnetic levitation high-speed
of being installed in the production site, it is installed in a
trains. These braking units are connected directly to the truck’s
semi-centralized shop.
powertrain without having to use conventional friction brakes. This effectively reduces wear on conventional friction braking
Q: How will NOM-012 impact Cofremex when enforced?
systems and multiplies their useful life up to 500 percent. Our
A: One of the key advantages we had before arriving to Mexico
brakes are not based on engine revolutions but on cardan
was being already homologated with European manufacturers.
shaft revolutions as opposed to engine brake systems. This
Cofremex’s electromagnetic brakes are homologated for
enables them to effectively curb engine revolutions, reducing
up to 85 ton and comply with this new Mexican regulation
fuel consumption and brake pad exhaustion. Electric brakes
on vehicle weight and dimensions. According to this norm,
can cut the requirement for brake pad replacements from
trucks weighing between 12 and 25 ton must have an engine
once every three or four months to once every three or four
braking unit or an auxiliary braking unit. Since vehicles in that
years. Trucks and trailers equipped with our components
segment do not have engine braking units, they will have
need to use the clutch less and their tires experience less
to be equipped with electric brakes. Making friction-free
heat and suffer less friction-related erosion. This translates
brakes mandatory equipment will enable Cofremex to grow
to vehicles spending less time in the shop thus improving
exponentially. There will be an enormous impact in the heavy
route times.
vehicle aftermarket because clients will have to implement auxiliary brakes.
Q: What challenges has Cofremex faced in penetrating the Mexican market?
Q: What growth expectations does Cofremex have for
A: The company had to shift its initial safety-oriented
2017 and 2018?
sales strategy to a cost-savings approach, mainly because
A: We started operations in Mexico in 1997, selling only one
transportation companies are unwilling to invest beyond
brake unit that year. Now, we expect to close 2017 with
meeting minimum safety standards. People in this industry
over 2,000 units sold. Autotanques Nieto, Praxair, Pinfra
worry about 1 percent savings on fuel but usually do
and other companies that transport hazardous materials
not consider the costs of an accident. Transportation
are key clients. CEMEX’s mixer trucks as well as some of
companies must still face costs related to ownership, repairs
Holcim’s and Cementos Moctezuma’s are also equipped
and maintenance even if the unit remains inoperative for
with Cofremex brakes. Some OEMs, such as MAN or Scania,
months.Companies must change this mindset to reduce costs
already equip their vehicles with similar braking systems to
and become more efficient. At the same time, there should
what Cofremex can offer, so our goal is to work with other
be a Technical Vehicle Inspection norm that works. If it takes
manufacturers. We have landed a project with Hyundai to
half a day to go through the norm, a mechanic will not read it
supply mobile shops for the company’s distributors. It will
and simply approve everything. It is necessary to have simpler
not be necessary to take trucks to the shop. Instead, the
regulations that can be reviewed by a mechanic in half an
shop will go to them.
hour and that addresses critical components in heavy vehicles. Q: Does Cofremex have any plans to implement electric
Cofremex sells electric-brake systems for heavy vehicles,
brakes as standard original equipment?
provides spare parts and maintenance for these components
A: It is too complicated to introduce this equipment directly
and offers training for operators to take advantage of electric-
in OEM assembly plants. Our strategy is partnering with
braking units
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| VIEW FROM THE TOP
INNOVATION, DIFFERENTIATION KEY FOR GROWTH JORGE VÁSQUEZ Marketing Manager of OSRAM México
Q: What is OSRAM's position in the Mexican lighting
or even ahead of our clients’ demands. For OSRAM,
aftermarket?
digitalization is not only online presence or online sales.
A: OSRAM is the worldwide leader in automotive lighting.
Our approach is to establish and execute an omni-channel
Focusing on the NAFTA region, we have a share above
strategy with the objective to provide a single face and
90 percent in the aftermarket and in Mexico alone we are
a single experience to the customer, whether it is at a
currently competing to be the market leader.
brick and mortar store, our website, our catalogue, our social media or through our e-commerce partners. All
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Q: What aftermarket strategies has the company
these pieces should be consistent and complementary.
implemented to differentiate from other players in the
Our goal is to increase sales not only in the e-commerce
industry, such as HELLA and Philips?
channel but also in the traditional channel.
A: The aftermarket is important for OSRAM’s development. Based on our strong presence and growth in the last
Q: Overall, how much growth has the company seen in the
years, we have intensified our investments mainly at our
Mexican aftermarket?
plants in the US with the SYLVANIA brand and Germany
A: Since 2015, we have experienced strong growth
with the OSRAM brand. These investments are linked
reaching double-digit rates, mainly due to the
to our differentiation strategy. Today, we are the only
development of strong portfolios and the opening of
automotive lighting company that continues producing
key accounts nationwide. For us, 2018 began slowly with
most of its products in the US and Germany rather than
high inflation, variable exchange rates and low consumer
China or other Asian countries as our competitors do. We
confidence. However, after the presidential elections, we
have invested in our manufacturing processes to maintain
have seen rapid response from the market and quick
our competitiveness without sacrificing quality. This
development of our market strategies. We believe we
year, we are also launching completely new portfolios
will end 2018 with renewed growth.
worldwide for traditional technologies as well as valueadded products and LED replacement retrofits.
Q: As a German brand, how do you compete against cheaper but also lower-quality products?
LED penetration in the global original equipment lighting segment is 20 percent
A: OSRAM SYLVANIA offers complete lighting solutions to the aftermarket segment. We are the world's leader in original-equipment automotive lighting. However, being original is just the beginning. We offer our customers a series of value-added products that help increase their safety while driving, with bulbs that provide more light
Q: How important is digitalization in OSRAM's
for farther, wider and better views.
aftermarket strategy? A: For OSRAM, digitalization is a top priority. As a
Q: How does OSRAM's portfolio differ between the
technology company, we see rapid and major changes
original equipment and the aftermarket segments in terms
in the market, which means we need to be aligned with
of quality? A: Our consumers benefit from our experience as a manufacturer of original equipment and can use these
OSRAM, headquartered in Munich, has over 100 years of
high-quality lamps to replace their current automotive
experience in the lighting industry. The company has a wide
lights. There is no difference between our original
portfolio of visible and invisible light solutions for various
equipment and our products offered in the aftermarket.
applications, including automotive
However, we go beyond original equipment by offering
stylishly designed automotive lamps that give cars an unmistakably modern look. We offer lamps that provide brighter, whiter light. This is achieved with our OSRAM COOL BLUE lamps and our OSRAM SYLVANIA XTRAVISION WHITE lamps. Performance in lighting involves quality, luminous intensity and higher output. Our OSRAM automotive performance lamps set new standards for automotive lighting, with lamps that comply with transit regulations and offer greater visibility for increased safety while driving. Safer driving can be achieved with our OSRAM NIGHT BREAKER LASER and our OSRAM SYLVANIA XTRAVISION and SILVERSTAR lamps. Q: What specific developments has the company worked on for the aftermarket segment? A: OSRAM has been investing in increasing and improving our product portfolio. Our key challenge is to achieve clear differentiation with traditional Halogen and HID product portfolios that can guide end users in their buying decisions. Simple color coding and catchy icons make the products easily distinguishable. Our green labels indicate our products are designed for durability and environmental friendliness. Meanwhile, blue stands for highest aesthetic standards and black for innovative products such as LED. Finally, our red packaging indicates high-end performance products that meet the highest performance expectations. OSRAM has developed a full LEDriving portfolio that presents broad and innovative LED products such as headlights, high-quality LED technology for daytime running lights, app-controlled lighting systems for ambient lighting and stylishly designed LED automotive retrofit bulbs for interior and exterior applications. This year we are launching our portfolio for FOG LED and FWD (Forward Lighting) LED with H7, H8, H11, H10, H16 and 9006 bulbs. Our goal is to have a complete portfolio by 2019. Q: How much penetration has LED technology had in the aftermarket and what are OSRAM’s priorities for this sector? A: It is difficult to calculate a percentage for LED penetration in the aftermarket because lighting components are not regulated in Mexico. However, we know that the penetration in the original equipment segment worldwide is close to 20 percent of all cars produced. We are ready to participate in this market. However, other manufacturers are “poisoning” this technology with low-quality products sold in the aftermarket. OSRAM ensures that all its LED products comply with global lighting requirements.
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| VIEW FROM THE TOP
A CHALLENGING POSITION FOR GROWTH MICHAEL GINES Managing Director of Dacomsa
Q: What is Dacomsa’s strategy to cope with a growing and
manufacturing in 2019 but thanks to our success we are
aging vehicle park?
now accelerating our process.
A: The age of the vehicle park, far from being an obstacle,
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is an opportunity to grow our sales. The true challenge for
However, 2018 has not been so favorable mainly because
the aftermarket is to cater to the demands of such a large
of three factors: the presidential elections, the negotiation
and diverse vehicle park. In 1985, there were only 10 or 12
of NAFTA and the six-month elimination of the vehicle
types of engines available in Mexico and now there are over
verification program. Although we cannot quantify it
600 models and versions to service. We have had to adapt
precisely, we think the fact that people did not have
our inventories to increase the number of SKUs available
to verify their cars had an impact on the purchase of
while decreasing the stock of each component.
spare components mainly for engines, which represents 55 percent of our total operation. Our performance in
Q: What impact have the scrappage scheme and the import
braking, which contributes 35 percent of our sales, and
of used-vehicles from the US had on Dacomsa’s operations?
powertrain that represents the remaining 10 percent
A: The scrappage scheme for heavy vehicles has
is still on track and growing, but our sales for engine
certainly affected the development of the aftermarket
parts remain flat compared to 2017. That being said, our
because most of the units destroyed required constant
performance outside of Mexico has been successful and
replacement components. Used-vehicle imports have
we are growing significantly. Our priority right now is to
presented a much more complicated situation. These cars
consolidate our operations outside the country, defend
were imported normally after five years of use, which
our position as market leaders and ramp up production
means they were right at the stage where they needed
at our new site in Celaya.
repairs and maintenance. However, many of these models were not available in the Mexican park, which meant
Q: How have customers changed their mindset in favor of
there were no spare parts to meet demand. Now that
high-quality albeit costlier spare parts?
imports have been limited, we have noticed that states
A: Users understand that using quality parts like those
near the border have regularized their vehicle parks with
offered by Dacomsa guarantees their vehicle will remain
national models.
functional for 100,000km to 150,000km. That being said, purchasing power has decreased after the recent increase
Q: What have been Dacomsa’s recent results in terms of
in gasoline prices, which has forced clients to go back to
sales and what are your growth projections for the end
cheap, low-quality parts.
of the year? A: 2017 was a very successful year for Dacomsa, particularly
This is a worrisome situation and many distributors
in the braking market. Our results were strong enough for
have faced problems regarding payment collection
us to push our development plans ahead by two years and
but there is only so much we can do in this situation.
we are opening a new manufacturing center in Celaya to
Our strategy to showcase our advantages has been to
increase our brake pad production volume. Our original
contact shops directly and understand how we can help
plan was to start constructing this site in 2018 and begin
them solve recurrent problems. We have several training programs for mechanics that take place at their shops but we have also implemented training via Facebook Live
Dacomsa is a 100-percent Mexican company founded in 2003
and YouTube to avoid affecting schedules. Automotive
as the aftermarket distribution division of Grupo Kuo. The
components are becoming increasingly complex and
company manages several brands including Fritec, Moresa,
our role as a spare parts manufacturer is to help shops
TREMEC and TF Victor
understand these changes.
VIEW FROM THE TOP |
EXPANSION, INNOVATION ENSURE SUCCESS EDUARDO TAMER CEO of Mikel’s
Q: What factors influenced Mikel’s results in 2017?
However, the clients we approach through these channels
A: Mikel’s is constantly innovating in its product portfolio
are not experts in the segment so most of our sales are of
to meet our strict growth expectations. By the end of 2017,
conventional, nonspecialized products.
we grew our sales 14 percent compared to 2016, which was 2 percent above our initial expectation. Targeting
Q: How has the deceleration in light-vehicle sales impacted
the aftermarket in a more orderly fashion was a key
Mikel’s’ operations and how does that impact your growth
factor to ensure growth and small retailers and shops
projections for 2018?
have embraced our development strategies. At the same
A: We have consistently grown at double-digit rates for the
time, we approached new OEMs including Honda and we
last 20 years but the first half of 2018 has been difficult. Our
strengthened our relationship with Toyota, Kia and Hyundai.
sales have remained stable although we expect results to
Overall, 2017 was a very profitable year for Mikel’s. We
ramp up in the second half of the year, mainly thanks to our
have tried to maintain a balanced portfolio between our
relationship with OEMs and our operations with large retailers.
aftermarket and original equipment segments and to this day, the former represents 65-70 percent of our operations
Regarding our growth outside of Mexico, we have seen good
while the latter makes up for the rest.
results in Uruguay, Colombia and Central America. Our plans in the US are on standby, although we are meeting with
Q: Which development strategies have you made a priority?
some investors who see a possibility to build a partnership
A: We have made digitalization a key part of our
with Mikel’s to substitute Chinese imports. Even amid NAFTA
development strategy, putting the final user at the center
negotiations, we have seen interest from US investors in the
of all our activities. We still need to better understand the
country and although we expect changes in the treaty’s rules
needs of the final client because our end goal is to have
of origin, our forecast is that any changes will be for the
a multichannel distribution. Clients will be able to access
best. Furthermore, although there might be an impact on
Mikel’s products at a bricks and mortar shop or an online
automotive exports after these new trade conditions, our
site and they will receive their products at the distributor’s
operations focus mostly on domestic production.
point of sale or directly at their doorstep. Our commitment is to conclude our digital transformation by mid-2019. So
Q: What is the next step in Mikel’s’ innovation strategy?
far, digital sales represent less than 1 percent of our total
A: Mexican companies should be ambassadors of quality and
transactions but through our new platforms and digital
specialization in product development but they should also
strategies, we hope to grow that number to 10 percent by
be a standard in testing and validation. Mikel’s facilities are
2020 and to 25 percent in three to four years.
currently the authorized laboratory for bottle-type hydraulic jacks by the General Norm Direction and the Mexican Entity
Q: How has the Certified Mikel’s Shop business evolved and
of Certification. Moreover, we are already in the process
what are your expectations for this project?
of certifying our operations for testing of rolling hydraulic
A: Our franchise business has been quite successful in the
jacks, hydraulic booms, slings and reflecting triangles. We are
market and as of July 2018 we have already opened 53
investing in strengthening our processes and having state-of-
stores in 16 states with the last being in Puerto Escondido.
the-art equipment to ensure the best quality in our products.
These franchises have been a key element in approaching the end user more successfully, strengthening our presence in the country and ensuring our position as a brand. In terms
Mikel’s is the authorized brand of automotive components and
of our relationship with large retailers, we have collaborated
equipment produced and distributed by Industrias Tamer since
with them for over 24 years. We know this market and
1960. The company has over 1,000 products and 53 certified
are aware of the growing demands of these partners.
shops in 16 states
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| VIEW FROM THE TOP
BALANCED CATALOGUE ENSURES DIVERSIFICATION ALEJANDRO CALDERÓN Director General of Autopartes Calderón
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Q: What sets Autopartes Calderón apart in the Mexican
Q: How is Autopartes Calderón’s catalogue divided
automotive aftermarket?
between Mexico-made components and imported parts?
A: Autopartes Calderón buys directly from the most
A: Around 40 percent of the products we sell are
prestigious brands that manufacture quality spare parts in
imported and the rest are procured locally. We only import
Mexico, while also importing discontinued products from
components that are not produced in Mexico and cannot
Asia, Europe, South America and the US. For instance,
be found in the local market. Autopartes Calderón is not in
the light switch of an old Volkswagen Beetle Sedan or a
the business of competing against Mexican manufacturers.
classic Ford Mustang are no longer produced in Germany,
On the contrary, we prefer to buy from local companies if
South America or Mexico. Taiwan is the only place where
possible. There is no point in importing oxygen sensors from
these products can be found with appropriate quality. The
China because quality counterparts are produced in Mexico.
country’s vehicle park is on averages 18 years old, so there is still a decent market for older components that have
Q: How important is digitalization for Aupartes Calderón?
disappeared in other countries with younger vehicle parks.
A: We are aware that digitalization is the future so the company is in the process of renewing all its digital systems.
Q: What are the main areas of opportunity for growth in
We are changing our corporate image and updating our
the Mexican aftermarket?
search engines. E-commerce still accounts for a minimum
A: Mexico City’s vehicular emissions testing program became
share of our sales but that is where the spare parts market
nonmandatory for six months during 1H18. This process harmed
is headed. Autopartes Calderón focuses mainly on wholesale
our ability to reach our growth expectations as fewer people
and has several sales points in central Mexico, so clients often
took their cars for repairs to meet emission requirements. We
browse our catalogue online and purchase the parts they
expect that when this testing program is again implemented,
need at one of our stores. End users generally prefer to
the aftermarket will regain its lost momentum.
purchase the part as soon as possible to get their vehicles back on the road. In some cases, drivers may be willing to pay
The aftermarket business has become increasingly
a high shipping price and order online just so their vehicles
complex as vehicle, model and version variety increases
are back on the road immediately. Less than 10 percent of
but production volumes are reduced. Some decades ago,
our digital operations are export-oriented, although we have
there were only five brands in the Mexican market and most
shipped to Colombia and Venezuela.
spare parts were relatively similar. Now, there are up to 50 different versions of some vehicles sold in Mexico. A
Q: How do you expect digitalization to impact the Mexican
company looking to supply for every vehicle that exists in
aftermarket and companies’ sales strategies?
the Mexican market including used models imported from
A: Some spare parts and tire companies in Mexico have
the US has to keep over 100,000 components in stock.
found great success in selling components over the Internet.
Achieving this stock level is difficult but some distributors
Mexico has lagged behind the US in the auto parts segment,
have managed to do so and they sell their components
particularly against e-commerce players such as Amazon.
above market prices because they are the only ones that
The US has already achieved noteworthy online sales
have such parts available.
volumes but Mexico has fallen behind because of fraud and security concerns. Some of the challenges that Mexico faces to digitalize its automotive aftermarket are the high
Autopartes Calderón is a Mexican supplier and wholesale
price of Internet connectivity and the difficulty in accessing
distributor of spare parts. The company manages products
smartphones and other devices. Millennials will change this
from several renowned original-equipment brands including
trend and buy more aftermarket components using their
Bosch, Continental, Valeo, DENSO and DelcoRemy
smartphones.
VIEW FROM THE TOP |
TECHNIFICATION: FIRST STEP TOWARD DIGITALIZATION FERNANDO MURGUÍA Director General of TecAlliance Mexico
Q: What main challenges does TecAlliance face when
Q: What will be the role of e-commerce in the development
introducing its services to the country?
of the aftermarket?
A: One of the biggest challenges we face is that the Mexican
A: E-commerce in the aftermarket has to be approached
aftermarket has not fully embraced digitalization. Many small
from two different angles. On the one hand, there is
retailers still work without a computer and they prefer to
wholesale e-commerce where large distributors have
do business in a traditional way, with catalogues to consult
found a really successful niche. Some of the companies
whenever they have a need. As a result, manufacturers
we have approached are already managing 50 to 60
are reluctant to let go of paper-based information. Even
percent of their wholesale operations through digital
companies that participate actively with TecAlliance see
applications. Our role with these companies is supplying
their printed catalogues as something essential in Mexico. To
them with data and services to help them digitalize their
counter this, we have engaged in technification programs with
operations.
several auto parts distributors. On the other hand, the retail market is an area where We have supplied several distributors and retail shops
very few companies have ventured to participate in terms
with systems to support them during this transition, but it
of digitalization. Large marketplaces remain the leaders
is a complex process. The aftermarket sector in Mexico is
due to their large experience in the digital environment.
immense, even more so if we go into the distribution part of
Logistics operations are a key element to enable
the business. Today, there are approximately 180 auto parts
e-commerce in the auto part segment and if companies
manufacturers and more than 500 brands in the Mexican
manage to establish efficient delivery times, then digital
aftermarket, approximately 1,500 wholesale distributors, more
sales would drastically improve for distributors. There
than 44,000 retail distributors and approximately 150,000
are still many opportunities to participate in e-commerce
repair shops. The value chain is huge and the size of the
as it is rapidly gaining ground in the auto part segment.
aftermarket in Mexico is approximately US$27,000 million. The challenge for TecAlliance is to bring all participants into
Q: What are TecAlliance’s priorities for 2018 and what role
the digital aftermarket age. We are working with companies
does the company want to play in the evolution of the
all over the country that we think could be early adopters.
Mexican industry? A: Our primary goal for 2018 is to continue supporting part
Q: How does this technification process differ from what
manufacturers to become TecAlliance’s data suppliers.
TecAlliance has seen in other global markets?
We make sure to standardize all their products data,
A: The European market went through a similar technification
so their distribution network can use it in a very simple
process 30 years ago and TecAlliance participated in a similar
and efficient way. In parallel, TecAlliance is supporting
process. Now is Mexico’s turn and TecAlliance is supporting
distributors to implement digital solutions to help them
companies in this transition. We see the aftermarket as a
to digitalize their commercial operations. TecAlliance has
complete ecosystem where we have to work with each of
also collected information and intelligence on the Mexican
the different participants to make our technology work.
market, such as data regarding vehicles in operation and
We seek the collaboration of every manufacturer and large
original equipment part numbers.
distributor and we approach all shops and retail players to deploy strategies for IT technification, digitalization and e-commerce. In parallel, TecAlliance has a similar strategy in
TecAlliance is a German company that provides information
Central and South America, where the company has strong
and a communications platform regarding the automotive
presence and is implementing similar actions in order to
aftermarket. The company has been in Mexico for three years
develop these markets.
and offers different solutions in data management and analysis
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| ROUNDTABLE
WHAT ROLE WILL DIGITALIZATION PLAY IN THE INDUSTRY’S EVOLUTION?
Sales strategies are changing as customers become more digitally oriented. Almost every sales process starts online when the client searches for the product, its characteristics and even reviews from fellow users. This process is impacting vehicle sales, aftersales services and even the aftermarket, which means companies must adapt or face obsolescence. Although it is already a global trend, digitalization is still in its early stages in Mexico when it comes to sales. Mexico Automotive Review asked different players for their views and what risks they foresee for companies that do not embrace this change.
Through digitalization, clients will be able to manage their vehicle purchases independently. This, in turn, will transform the role of salespeople, managers and even the entire distribution network. As providers of financing solutions, our role is now to educate clients on how to become part of the banked population, how to contract 334
the most appropriate financing products and how these will work. Scotiabank is
AURELIANO GARCÍA Automotive Financing Director and CFA of Scotiabank
advancing significantly and should be considered a booster of digitalization in the banking segment. More than a year ago we created Digital Factory as a center of technology development focused on digital banking. This area is now in charge of transforming our business from a traditional model to address the mobile world. We take this project seriously and we do not consider it just one more division of Scotiabank.
Companies that fail to embrace digitalization will become obsolete. One in every three dealerships will cease to exist in the future because those that learn how to take advantage of digitalization will gain a greater market share and absorb their competitors. Digitalization is a highly complex subject with many different perspectives that include car-sharing, electrification and new sales strategies. We
THOMAS WELLE Managing Director of MCON Mexico
are constantly telling our clients they must embrace the change and do not just sit and wait to see what happens in the market. Companies must consolidate their different client management systems to get real insights into the data they are generating. Enriched with this and more information, companies can predict a lot in terms of turnover times and market trends thus targeting the customer more efficiently and effectively.
AXA is committed to innovation and digitalization. Yet, we participate in an industry where sales are mostly completed through human interaction. In general, the insurance market is not considered the most innovative sector but we are constantly working to improve our digital communication with the client. Digitalization is still not seen as an added value that can change a client’s preference for one company
SANTIAGO FERNÁDEZ Executive Vice President of Vehicles, P&C and Health at AXA México
to another. Most innovations are still peripherals that enhance the user experience in some way but that have no real impact on the insurance coverage. If no company embraced digitalization, the risk would be minimal, at least until companies like Amazon start to participate in the industry. That being said, digitalization conveys a better image to the client.
Demand is greater and younger generations are now looking for us online. According to our latest statistics, Hankook is the best-selling tire brand online in Mexico, practically doubling the sales of our closest competitor. Today, between 30 and 32 percent of all tires sold digitally are Hankook, which equates to approximately 3 percent of our total sales. This market has grown rapidly and clients can find the tire they need by make and vehicle model and they can choose between our Hankook and Laufenn brands. My personal goal is to grow our digital operations to 10-12 percent of our total sales by the end of 2019.
SERGIO ÁLVAREZ Commercial Director of Hankook Tire de México
We have measured the impact of our digital strategies since 2015. Approximately 2-3 percent of our leads originated from these campaigns in 2015 but now the percentage is over 15 and we expect it to keep growing. Our priority is to improve our response times because there are dealerships that take days to answer a digital query. This is not good because the client wants immediate service with a maximum of 15 minutes of waiting time. According to our CRM provider SICOP, two of every 10 clients that write to the dealership are going to buy in the end and yet, we are not giving this the importance it should have in our operations. The dealerships with the fastest response times through digital channels will survive in the end.
CARLOS LÓPEZ DE NAVA Director General of Grupo Alden
Companies that fail to embrace digitalization are doomed to disappear. Visits to dealerships are decreasing and clients that do come have already done the research on the model they want. Companies that fail to include digitalization in their strategy will gradually lose market share, even if their dealerships enjoy the best strategic location. We are improving our databases and ensuring our digital center standardizes operations for both the new and used-vehicle sales segments. Moreover, we are now growing the digital center to manage our aftersales operations and offer service reminders to clients while marketing other
JOSÉ GÓMEZ Director General of Grupo Gocar
special promotions.
It is all about traffic and exposure. Clients used to visit eight dealerships on average before purchasing their vehicle. Now, that number has narrowed to two. Dealerships no longer receive as many people as they used to, which means they need to find new channels to reach their customers. Today, when clients start their search process, their first point of contact with the available car offering is online. Interest in purchasing a vehicle is still there but companies need to understand that the clients’ mindset has changed. Mercado Libre’s Motors Classifieds division alone generates 20 million visits per month from at least 7 million unique users. In comparison, a dealership’s website receives approximately 20,000 visits per month.
AMELIE MOSSBERG Commercial Director of Motors Classifieds at Mercado Libre México
We see the digital experience as an opportunity for the whole market. Even though some products might not be sold digitally, their marketing will certainly be digital. New generations see digital presence as a priority and companies that do not take this into consideration will face many challenges, especially if they participate in a volume market such as automotive. Particularly in this market, we have found that digitalization has been a critical factor in raising awareness about the importance of having insurance, mainly with clients who do not realize how costly an accident can be.
ALEJANDRO COSIO Country Manager Mexico of SeguroSimple.com
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| VIEW FROM THE TOP
IT IS ALL ABOUT TRAFFIC AND EXPOSURE AMELIE MOSSBERG Commercial Director of Motors Classifieds at Mercado Libre México
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Q: How has Mercado Libre grown its position in Mexico and
Q: How has Mercado Libre worked to build confidence
what new projects have you started here?
among clients that are still reluctant to participate in the
A: We have been the market leaders in Mexico since 2017
online business?
with growth rates of 40 percent year-on-year in terms
A: In June 2018, we evolved from just generating leads
of clients, moving to 2.2 million announcements posted
to becoming an active participant in the sales process.
during 2017. The used-vehicle market has presented a
Once clients find the car they are looking for and thanks
great opportunity for Mercado Libre to grow its position,
to Mercado Pago, they can put that model aside and
especially now that new-vehicle sales are contracting. That
reserve it with a down payment depending on the cost of
being said, in the last year we have grown our collaboration
the vehicle. We saw this was a global trend among digital
with distribution groups so dealerships can post their new-
marketplaces around the world and we decided to be the
vehicle offering on our platform. Today, 50 percent of the
first to implement it in Latin America.
publications on Mercado Libre are uploaded by private users and the rest by dealerships and multi-brand distributors in
Part of the reason why people are still reluctant to reserve a
both the new and used-vehicle segments. The latter remains
vehicle online is because of the security issues in the payment
our main offering but already new vehicles represent 5
process, particularly in smaller cities. By implementing
percent of our posts.
Mercado Pago, we give much more certainty to the process since clients do not have to rely on monetary transactions
Q: Why should distributors choose to upload their offering
outside of the platform. The money is held by Mercado Libre
to Mercado Libre’s platform?
until the sale is completed and any party can back out at any
A: It is all about traffic and exposure. Clients used to visit
moment providing the buyer with a full refund.
eight dealerships on average before purchasing their vehicle. Now, that number has narrowed to two. Dealerships
Q: What is Mercado Libre’s position in the auto parts
no longer receive as many people as they used to, which
segment and what challenges do you see for this segment
means they need to find new channels to reach their
regarding digitalization?
customers. Today, when clients start their search process,
A: In this segment, Mercado Libre manages the entire sales
their first point of contact with the available car offering
process from search and payment through Mercado Pago,
is online. Interest in purchasing a vehicle is still there but
to delivery through Mercado Envíos and today, auto parts
companies need to understand that the clients’ mindset has
represent 10 percent of all sales transactions on Mercado
changed. Mercado Libre’s Motors Classifieds division alone
Libre. The platform has over 5 million active auto parts
generates 20 million visits per month from at least 7 million
posts and most of our clients are vehicle owners, although
unique users. In comparison, a dealership’s website receives
there is a small percentage of specialists and mechanics
approximately 20,000 visits per month. Through Mercado
that use the platform.
Libre, clients can search their preferred vehicle option from our entire catalogue based on their price range, instead
We have established relationships with several auto parts
of visiting several websites from different dealerships to
manufacturers and most have a micro website hosted on our
compare models and prices.
platform. We already have over 100 of these “official stores” on Mercado Libre dealing with tires and other spare parts. The challenge in this segment has been to help both manufacturers
Mercado Libre is an Argentinean digital market place
and end clients understand the benefit of purchasing these
created in 1999. The company operates in 19 countries in
types of products online. There is no retailer or distributor that
Latin America and is already the leader in e-commerce of
receives 20 million visits per month. Similarly, there is no store
the region
that has 5 million different part numbers in stock.
VIEW FROM THE TOP |
UNIQUE OPPORTUNITIES GENERATE BETTER PROFIT MARGINS JOSÉ GÓMEZ Director General of Grupo Gocar
Q: How important is boosting the used-vehicle segment in
digital center that supports clients looking for a new or
a market focused on contracting new-vehicle sales
used vehicle, offering direct communication through our
A: The used-vehicle market presents a significant area
webpage seminuevosgocar.mx, Grupo Gocar’s corporate
of opportunity for vehicle distributors. The ratio of used
site and digital marketplaces where we buy space for our
to new-vehicle sales in Mexico is low compared to other
portfolio. Our operators at the digital center communicate
important automotive markets. Boosting used-vehicle sales
the client’s needs to a sales person at the dealership, thus
does not imply Mexico is an underdeveloped country. On
defining the entire sales process before the client arrives
the contrary, if large economies sell larger volumes of used
to the showroom.
cars, there is no reason why Mexico should not incentivize this market. However, for this to happen, the country
Q: How do sales strategies differ between the new and
should have a better registration system that fosters an
used-vehicle market?
environment for transparent transactions in the second-
A: Dealership groups must understand that used-vehicle
hand market. The used-vehicle market could also be a
sales are based on unique opportunities and the only way
source for better profit margins. Finding a new car with
for clients to find what they are looking for is through digital
specific characteristics is not hard and any dealership can
means. Clients looking for a new vehicle need only to go
comply with clients’ requirements. However, finding a used-
to their nearest dealership to find what they are looking
vehicle that adapts to key requirements can be challenging
for. However, for a used vehicle with key elements that
and a differentiator for the dealership that is selling it.
fit their requirements, they are even willing to move to neighboring states.
Q: How can vehicle registration improve the development of the domestic market?
Q: What have been Grupo Gocar’s results in 2018 so far
A: Vehicle registration should be stricter, allowing banks
and what are your priorities to strengthen your business?
and OEM financing arms to build better plans for used
A: We have had a good year even though 2018 has been
cars. Mexico City has a good registration system but many
difficult for the domestic market. We had much higher sales
other states do not pay enough attention to this situation.
expectations at the end of 2017 and distributors have had
There is no synergy between vehicle registration agencies
to work under more challenging conditions. Furthermore,
in different states, which means that vehicles can go
inventory surplus has led to higher operational costs with
under the radar even when owners fail to terminate their
many brands. Grupo Gocar has focused on maintaining
financing agreement. Solving the registration issue could
healthy, efficient and productive operations, choosing to rely
lead to better sales in the used segment because financing
more on established processes and standardization instead
companies would have no trouble identifying the status of
of individual expertise. We are also improving our databases
each vehicle and its location.
and ensuring our digital center standardizes operations for both the new and used-vehicle sales segments. Moreover,
Q: How important is the used-vehicle segment for Grupo
we are now growing the digital center to manage our
Gocar and what strategies have you implemented to reach
aftersales operations and offer service reminders to clients
clients effectively?
while marketing other special promotions.
A: The used-vehicle segment is one of our most important divisions and we invest many resources in its development. We have found that the best way to target customers in
Grupo Gocar is a distribution group that focuses on both
this market is through digital means and we invest heavily
the new and used-vehicle segment. The group manages
in marketing campaigns and tools such as AdWords
Volkswagen, Nissan, Renault, SEAT and Honda dealerships and
to generate traffic and leads. Grupo Gocar now has a
has 13 points of sale throughout the country
337
QroBici / Queretaro City
MOBILITY TRENDS & OTHER DISRUPTORS
13
The industry is transforming from being car-oriented to mobility-oriented. Companies must therefore change their mindset to adjust to a new concept that favors availability and efficiency above ownership. At the same time, trends like digitalization, electrification and self-driving automation are forcing automakers and suppliers to innovate and undergo a disruptive change in their business model.
In this section, companies present new mobility alternatives that could solve Mexico’s problems in terms of traffic and infrastructure saturation. Meanwhile, suppliers and technology developers present the innovations that are leading to a high-technology future where the car is just one of many connected mobility alternatives.
339
CHAPTER 13: MOBILITY TRENDS & OTHER DISRUPTORS 342
ANALYSIS: A Thirst for Sustainable, Intelligent Mobility
343
VIEW FROM THE TOP: Miguel Elizalde, ANPACT
344
VIEW FROM THE TOP: Laura Ballesteros, SEMOVI
346
INFOGRAPHIC: Mobility, a Work in Progress
348
VIEW FROM THE TOP: Mauricio Cobo, Minister of Mobility of the Queretaro Municipality
350
VIEW FROM THE TOP: Fernando Páez, WRI México
351
VIEW FROM THE TOP: Gerardo Múgica, Alexander Dennis
352
INSIGHT: Abel López, World Bank Group
353
VIEW FROM THE TOP: Manuel Nieblas, Deloitte Mexico
341
Alberto Torrijos, Deloitte Mexico
354
VEHICLE SPOTLIGHT: Mazda MX-5 2019, a True Connection
356
VIEW FROM THE TOP: Philip Chaves, Uber Latin America
357
BOX: Millennials Favor Sharing
358
INSIGHT: Ricardo Weder, Cabify
359
VIEW FROM THE TOP: Jaime Aparicio, Easy
360
INSIGHT: Andres Omaña, SmartBike
361
INSIGHT: Alejandro Morales, Econduce
362
INFOGRAPHIC: An Electric Future
364
INSIGHT: Torben Eckardt, Volvo Car México
365
VIEW FROM THE TOP: Mario Rodríguez, Arbomex
366
VIEW FROM THE TOP: Alejandro Rojo, CIMA at ITESM Toluca
367
ROUNDTABLE: How Will Electrification Impact Mexico’s Manufacturing Operations?
| ANALYSIS
A THIRST FOR SUSTAINABLE, INTELLIGENT MOBILITY All major vehicle OEMs in the world are already working toward a greener mobility. The promise of electrified, self-driving cars, shared-mobility services and increasingly stringent emission regulations coupled with the development of more fuel-efficient motorizations are only a few of the trends poised to disrupt mobility for good Green vehicles remain a meager percentage of Mexico’s
hybrid and electric units after Tesla,” says Torben Eckardt,
vehicle park. According to data from AMIA, 10,512 electric
Former Managing Director of Volvo Car México. Toyota,
and hybrid cars were sold in the country in 2017, with
Nissan and Hyundai are among the companies that have
most of those in Mexico City. Although this constitutes
also increased the number of electrified vehicle options
a substantial increase in sales of 27.3 percent compared
in their catalogues. According to AMIA data, Toyota’s
to the 8,260 units sold in 2016, sales of green vehicles
Prius was Mexico’s top seller in the luxury segment with
accounted for just 0.7 percent of the 1.53 million vehicles
7,193 units sold in 2017 and it accounted for 70 percent
sold in 2017.
of all hybrids sold in Mexico in that year. Hyundai has also entered the green vehicles market through its
342
This low percentage, however, also represents an
hybrid Ioniq. “Our bet is on hybrid units and even fuel-
opportunity for new players like Zacua, a 100-percent
cell powertrains as the cleanest alternatives,” says Michel
Mexican OEM, to step in and improve the available
Kaim, Managing Director of Hyundai Motor de México.
offering. “Zacua would be a new brand in a highly competitive market, a Mexican brand, and it would focus
Mexico’s auto parts segment has also been impacted by
on electric vehicles. Our proposal was one paradigm shift
the electrification trend and companies that make critical
after another,” says Jorge Martínez, Director General of
parts for internal combustion engines are also getting on
Zacua, which assembles electric vehicles at its plant
the bandwagon. Belgian exhaust-system manufacturer
in Puebla.
BOSAL Group, for example, is developing new technologies and introducing new products to its catalogue according
However, electrification does not only impact automakers.
to Luis Palomé, Managing Director of Bosal México. “In
Being Mexico the fifth-largest manufacturer of auto
Mexico, we already produce a heat exchanger for hybrid
parts, Óscar Albin, Executive President of INA, says the
vehicles,” he says. “We look forward to producing more
rise of green vehicles could also play to the country's
components for electrified vehicles like this in Mexico.”
strengths. “An electric, self-driving vehicle will require fewer components than today’s vehicles and demand for
Beyond electrification, self-driving technology is being
parts such as electric harnesses will increase,” he says.
developed at design and engineering centers in Mexico.
“This increased demand is good news for Mexico as the
Solís points out that self-driving technology offers an
country is a global leader in the production of electric
opportunity for Mexico to increase its participation in
harnesses for automotive applications.”
the industry. “Control units, radar and lidar sensors are imported from Asia, which is an area of opportunity to
Eduardo Solís, Executive President of AMIA, adds
fill both in Mexico and North America.”
that Mexico is ready to participate in the production of technology for electrified units including critical
According to Jorge Vázquez, R&D Center Director
electric components like batteries. “Companies must
at Continental Automotive, the company’s center in
learn to adapt to the changes introduced by new
Queretaro is focused on creating accident-prevention
technologies, so axle and other transmission component
systems that monitor vehicles’ surroundings and
manufacturers will have to find ways to participate in a
minimize the consequences of an imminent accident.
new industry,” he says.
“These systems work through artificial intelligence that will eventually be used in self-driving platforms,”
PREPARING FOR CHANGE
he underlines. The car of the future may still be a few
The dawn of the electric car era also means the dusk of
decades away from conquering the roads and it will
the internal combustion engine and while there is a long
take a long time before green, self-driving vehicles gain
road ahead before electrified vehicles become the norm,
a noteworthy share of Mexico’s vehicle park. However, the
some companies are already preparing for the change.
first steps have been taken in terms of sales, production
“Volvo Cars will become the second OEM to deal only in
and design toward a new automotive horizon.
VIEW FROM THE TOP |
NEW NORMS, NEW PLANS TO MOVE FORWARD MIGUEL ELIZALDE Executive President of ANPACT
Q: How have regulations evolved in the heavy-vehicle
this is a difficult situation in the light-vehicle segment due
segment to boost technology development?
to the number of cars that enter per month but that is not
A: In 2018, two new regulations were approved: NOM-
the case in the heavy-vehicle market. Approximately 10,000
012 focused on safety, implemented by the Ministry of
heavy vehicles are imported each year, which means that
Communications and Transport (SCT), and NOM-044
only 27 units would have to be checked daily across all
regarding the incorporation of post treatment and new
border crossings.
engine technology, issued by the Ministry of the Environment (SEMARNAT). Both regulations will bring many benefits
Q: What is the role of PEMEX and ultra-low sulfur diesel
in terms of road safety and environmental protection but
(ULSD) availability in this transition?
they demand additional initial investment from clients due
A: One of the requirements to advance to newer
to the added costs related to emission control technology.
technologies in emission control is to ensure ULSD
SEMARNAT expects environmental benefits stemming from
availability. This fuel will be mandatory starting Jan. 1, 2019
NOM-044 to represent approximately US$120 billion related
and July 30, 2019 will be the last day that Euro IV / EPA 04
to public health and environment issues. However, without
units will be manufactured or imported. Yet, ULSD is still
the proper incentives, we will not reach these savings soon.
not 100-percent available throughout the entire country. We are in the midst of an energy reform and all companies
Q: What factors could slow the benefits from these
importing fuel must do so with ULSD. PEMEX is the only
regulations?
company that sells regular diesel and the challenge is for
A: Used-vehicle imports could potentially hinder the
this entity to change its offering between now and 2019 to
development of the domestic market. Although regulations
comply with the NOM-016-CRE regulation established by
were updated through the implementation of a new NOM-
the Energy Regulatory Commission.
012 and NOM-044, these only apply to new vehicles. Unlike the light-vehicle market, heavy-vehicle imports
Q: What will be the future of the scrappage scheme and
have increased since 2015. Today, for every 100 vehicles
what are your plans to move forward with fleet renovation?
registered in the Mexican market, we import 28 used-
A: The scrappage scheme ended on Dec. 31, 2017. What
vehicles from the US with an average age above 16 years. If
we are now pushing for is to have differentiated green
we compare it with 2017 figures, there has been an increase
incentives depending on the type of company applying
of 28 percent in used-vehicle imports from the US. The real
for financial support. There should be a scheme designed
problem is that in Mexico there are very few regulations that
for companies wanting to acquire the new technology
prevent scrap vehicles from being imported and those that
established by NOM-044-SEMARNAT, and another that
are in effect are not enforced at the border.
supports the growth of owner-operators through financing and training for professionalization. We are already in talks
The US has effective regulation enforcement, which means
with SCT, the Ministry of Economy and SEMARNAT but the
that these units can no longer circulate there. On the
Ministry of Finance must make the final ruling. Our hope is
contrary, Mexico has not managed to implement the right
that any new scheme is implemented this year, considering
supervision to follow up on physical-mechanical regulations
that the new regulations will be enforced in 2019.
established in NOM-068-SCT or pollution emissions regulated by NOM-045-SEMARNAT. There is a complete asymmetry between Mexico and the US, which results in
The
our roads being filled with scrap that puts our health and
Manufacturers (ANPACT) has represented heavy-vehicle and
National
Association
of
Bus,
Truck
and
Tractor
road safety on the line. Ideally, all vehicles entering the
engine manufacturers since 1992, promoting the development
country should be checked beforehand. We understand
of the commercial-vehicle industry in Mexico
343
| VIEW FROM THE TOP
MOBILITY CHALLENGES FOR THE NEW ADMINISTRATION LAURA BALLESTEROS Former Deputy Minister of Planning at SEMOVI
Q: What challenges need to be tackled when working
and consensus reached on public transportation. All that
toward implementing a sustainable mobility vision?
translated into a Mobility Law that prevented public officers
A: Any government working to offer safe and sustainable
from investing in grey infrastructure that only works to the
mobility must face two challenges. The first is to generate
detriment of the city’s sustainable ecosystem. The second
as many transportation options as possible for people to
tier of the Periférico, for example, increased traffic by 34
have access to the city and reduce commute times. The
percent, affecting not only private drivers but also public
goal should be to reach a modal split where 80 percent of
transportation users.
the population uses public transportation, while less than 344
20 percent of the people use their own vehicle. Today, 45
Q: What is the role of Metrobús in the city’s mobility plan?
percent of people use public transportation, 35 percent are
A: The city began a transition of its public transportation
pedestrians, 2 percent are cyclists and the remaining are
fleet. Metrobús has been one of the most successful
private vehicle users.
strategies to phase microbuses out but there are still areas where these units operate. Today, 60 percent of all trips in
The second challenge is to guarantee the population’s
the city are completed with microbuses, out of the total
well-being. Road safety must remain a strategic priority
35 million trips taken daily. This means that, on the one
in mobility planning for the next administration. The
hand, we have a Metrobús system that on a scale of 0 to
government must not fall into populist practices and
10 scores 8.5-8.8 in terms of quality according to users,
remove all speed-limit regulations. These are the key to
and on the other, we have areas where people still have
ensuring the safety of the population and we must keep
to move using microbuses that receive a score of 4 on
working to ensure technology can save lives.
that same scale.
Q: How can sustainable mobility contribute to the city’s
Q: What priorities would improve the city’s mobility
social development?
landscape?
A: Mexico City faces a significant problem of inequality
A: The city must evolve following three fundamental
and public services are no exception. The city has some
guidelines. First, the government must ensure accessibility
of the best public services in terms of transportation
to the city through a safe, inclusive and structured
globally; the problem is that not every citizen has
transportation system. The current transportation network
access to them. Many neighborhoods in the Benito
must grow by 30 percent or 240km of additional public
Juarez delegation have services that can be compared
transportation lines, which is the least the city needs to
to the most advanced cities in the world and at the
allow people to have access to their rights and all services
same time, areas on the periphery of the city have social
the government can offer.
development indexes that can be compared to Africa. Fixing this issue will be one of the main challenges for
The best strategy for the city would be to invest in
the incoming administration.
24km of Metro lines to expand the existing network and decongest its stations. At the same time, the government
Investing in sustainable public-transport infrastructure
should grow the Metrobús network by 80km and take the
and accessible mobility networks is one of the most
next step toward electrification of public transportation
effective instruments to combat inequality. Mobility is a
and overall mobility. Finally, the city should work on
gateway right to others such as health and education, and
the implementation of a Metroférico, a 50km cableway
this was the basis for the Mobility Plan implemented six
system that would connect five north delegations with
years ago. The city based its policies on a legal framework
the city center. Right now, people traveling from the
approved in 2014 that complemented the data, evaluation
north of the city suffer commutes of approximately two
hours and with this system, we would reduce this time
enable different systems to coexist and orient them to what
by 60 percent.
the country needs.
The second guideline the city should follow is related to
Digital applications have proven to be a key element in
street infrastructure. Streets are the base of mobility, so
improving the city’s mobility and we must revise our laws
they must be universal and open to all users regardless
to ensure these players have a space in the local scheme.
of their method of transportation. The new government
That being said, regulations should work to promote the
should invest in having complete streets with biking
implementation of carpooling and zero-emission vehicles to
infrastructure, confined lanes for public transportation and
reduce the potential impact on the city’s environment. At the
general lanes for private vehicles. The biking infrastructure
same time, all new mobility alternatives must work to integrate
alone should grow by 60 percent, adding 270km to the
with the rest of the public transportation system in the city.
current network and providing better connectivity with public transportation systems.
Q: Why are mobility issues managed by state and municipal governments instead of being addressed at a federal level?
Finally, technology integration should be a key element in
A: The problem is that the current administration was
the development of the city. The government should provide
not bothered about the sustainable mobility agenda,
better access to technology so all population segments can
leaving cities alone to meet their own needs and budget
access alternative mobility options through digital devices.
requirements. Mexico City, being one of the largest cities in
Similarly, technology should be a cornerstone to ensure
the world, cannot address its mobility issues with its own
road safety so the human factor always remains the priority
resources. Taxes are collected from only 9 million people
of the mobility ecosystem.
and yet we have to solve 35 million daily trips from the entire metropolitan area.
Q: What should be the role of the private sector in the development of Mexico City’s mobility infrastructure? A: Private investment is critical in the development of a successful mobility plan. Today, the government does have enough resources to support these projects, which means public-private partnerships (PPPs) are the best way to
Only 45 percent of the population in Mexico City uses public transportation
move forward. So far, PPPs have been an excellent vehicle for infrastructure development but the government must
Participation from the Federal Government is essential to
ensure that all projects are properly tendered to eradicate
alleviate the city’s mobility issues. Except for the Mexico-
any form of corruption. Projects should be better planned
Toluca Interurban Train, there was no investment in Mexico
to avoid most of the profits coming from infrastructure
City’s mobility from the Federal Government during this
projects going directly to private companies. Today, only 30
administration. We need a legal framework that forces
percent of a project’s profit benefits neighborhoods while
governors from different states to dialogue about the country’s
the company keeps 70 percent. This rate should be reversed
mobility needs and that addresses their budget concerns. I
to ensure the healthy development of the city.
think a Metropolitan Planning Institute and a Metropolitan Agency of Urban Services would be ideal first steps to build
Similarly, the government must establish clear
national integration. These entities would work alongside
communication with companies to direct projects and
SEMOVI, as well as water, waste and public lighting providers,
technology developments toward what the city truly needs.
considering these are the services that are lacking for a large
We need to move toward electrification and other solutions
part of the population depending on where they live.
that disincentivize the use of private vehicles. The country needs committed investors that want to work on public
We desperately need a national mobility plan and metropolitan
infrastructure projects.
funds to invest in mobility projects in different cities, as well as an Urban Transportation Ministry within the Ministry
Q: How can new technological platforms contribute to
of Communications and Transport to disincentivize grey
create a sustainable mobility environment?
infrastructure and work toward sustainable mobility projects.
A: Technology innovation traditionally advances in a different direction than transport regulations. Laws are normally seen as prohibitive in Latin American countries but
The Ministry of Mobility of Mexico City (SEMOVI) is in charge of
technology disruption cannot work under those conditions.
all regulations related to public and private transportation within
Technology does not know of politics or legislation. We
Mexico City. Its goal is to consolidate the city’s regulations with
need to change our mindset to establish regulations that
the safety of all users and the preservation of the environment
345
| INFOGRAPHIC
MOBILITY, A WORK IN PROGRESS The Mexico City government favored vehicle infrastructure
the Metrobús system. Meanwhile, the entrance of several
for years without taking sustainable mobility into account.
players in the alternative mobility sector has also helped
This has resulted in a collapsed infrastructure that can barely
alleviate traffic and reduce the number of vehicles on the
handle the 35 million daily trips that citizens have to complete.
roads. The arrival of a new administration will introduce fresh
The implementation of the new Mobility Law in 2016 has led
development opportunities for the city but in the meantime,
to some benefits in terms of public transportation, including
this is the status of the city's mobility ecosystem.
HOW IMPORTANT DO YOU THINK VEHICLE OWNERSHIP IS FOR MEXICANS?*
MEXICO'S NATIONAL VEHICLE PARK (including cars, passenger and cargo vehicles, million)
346
2016
39,801,827
2017
41,311,027
2018
41,888,455 until May
0
8.4
Private
55.1% Very important 35.2% Important 1.2% Not important 8.5% No answer 16.8
25.2
33.6
42
Public
No answer Not important
RIDE-HAILING SERVICES
UBER
CABIFY - EASY
In Mexico, Uber
Cabify and Easy are the
plans to have
largest Ibero-American
DIDI important CHUXING Mildly DiDi Chuxing is the latest Very important player to enter the Mexican
500,000 drivers
players competing in the
ride-hailing market. The
using its platform
global ride-hailing market.
Chinese company officially launched its DiDi Express
by December 2018
Easy and Yaxi were the
with operations in
first ride-hailing platforms
service in Toluca in April 2018
10 more cities. As
to appear in Mexico. Easy
following the implementation of a pilot program. Around 21
of April 2018, Uber
acquired Yaxi in March 2018
was present in 41
to increase its fleet and
million drivers worldwide use
cities in Mexico
improve services
the DiDi platform
ECOBICI
BICYCLE AND ELECTRIC MOPED SHARING SERVICES
In 2017, more than 9.5 million trips were completed using ECOBICI’s shared bicycles.
VBIKE According to an article published by
Entrepreneur in May 2018, VBike plans to
Around 4.36 million ECOBICI trips were
introduce 50,000 dockless shared bicycles
completed in 1H18 compared to 4.94 million
in Mexico. The first stage of the project will
trips in 1H17. By the end of July 2018, over 52.47 million bicycle trips had been completed and 283,265 users have been registered since the program started in 2010
MOBIKE Mexico is the first country where
see 2,000 VBike bicycles made available in several neighborhoods of the Benito Juarez delegation, located in the centersouth of Mexico City
ECONDUCE Between 2017 and 2018, Econduce
China's Mobike has operations in
reached a fleet size of almost 500
Latin America. Mobike’s dockless
electric scooters, with over 400,000
bike-sharing service first arrived to Mexico City in February 2018 when the company introduced its first 50 bicycles in the Miguel Hidalgo delegation *Mexico Automotive Review 2018 interviewee survey
complete trips and an increased user base. Econduce’s scooters take two hours to charge and the energy necessary to charge a regular EV can charge up to 70 Econduce scooters
MEXICO CITY'S PUBLIC TRANSPORTATION SYSTEM
As of April 2018, Mexico City’s subway system comprises 226km of railway transited on average by 273 train carriages
Mexico City’s Mobility System 1 (M1) includes 94 bus routes offering four kinds of services: Ecobus, Express, Atenea and
These carriages travel an average distance of 121,500km and transport 4.43 million passengers every day
a regular service. The Atenea service focuses on guaranteeing sexual violence-free commutes on the main roads of Mexico City
As of April 2018, 609 buses operate on M1’s routes Monday through Friday, while 364 cover The Tren Suburbano route is made up of 27km of railroad and seven train stations that cover four municipalites in eastern
the weekends, traveling an aggregate 115,000km on a daily basis transporting 386,000 passengers
State of Mexico and two delegations
347
of northern Mexico City
STC metro Metrobús Tren suburbano Tren ligero Trolebús Main avenues and highways
The Mexico City Light Train’s single route stretches for 25km and is operated by 20 double-cabin trains. In April 2018, Tren Ligero’s units traveled 145,000km and transported 2.83 million passengers
By April 2018, Metrobús’ fleet was composed of 679 buses designed to meet Mexico City’s electric bus system (trolebús) comprises eight lines stretching for 204km
the needs of Mexico City’s streets. There are four different types of Metrobús buses: articulated, biarticulated, double-decker Euro VI and 12m units. Between Monday
In April 2018, an average of 154 electric buses traveled 985,400km and transported 4.04 million passengers
and Friday, an average of 561 buses are in operation. On weekends, this figure is reduced to 352
Source: INEGI, ITDP, STC Metro, Metrobús, Ferrocarriles Suburbanos, STE-CDMX, SM1-CDMX, Uber, DiDi, EcoBici, Econduce, Mobike, Excélsior, Entrepreneur
| VIEW FROM THE TOP
GIVING MUNICIPALITIES THE POWER TO CHANGE MOBILITY MAURICIO COBO Minister of Mobility of the Queretaro Municipality
348
Q: Why should more municipalities have their own Ministry
allocated to mobility projects within the city. We have been
of Mobility?
subsidizing car use for many years and now it is difficult to
A: The municipality of Queretaro is one of the few in Mexico
motivate people to use other alternatives. We do not use
that has a Ministry of Mobility. This is something urgent that
methods such as road tax to disincentivize the use of cars
all cities with more than 50,000 inhabitants should begin to
like other countries do. Allowing companies to use streets
look at. Citizens have four methods of transportation: by foot,
and highways free of charge is a type of subsidy because the
biking, public transportation or car. Throughout the country,
government spends a great deal of money on building these
cities have given preference to vehicles, which in the end
roadways but gets almost no return on them.
determines the shape of the city. Cities then begin to force citizens to aspire to owning a car because of the way the city
Q: What is the main cause of Queretaro’s mobility problem
has been designed, meaning this option offers a better quality
and why create a Ministry of Mobility?
of life. This phenomenon makes cities also grow unequally
A: If the government invests in public infrastructure, the
and hostile to unmotorized transportation methods. In the
private sector tends to respond. One of the main reasons
Ministry, we create public policies for mobility and then design
why the Ministry of Mobility was created was because the
and execute projects such as bike lanes throughout the city.
city has grown extensively in past years. In the 1970s, the city of Queretaro had approximately 300,000 citizens but
Q: How does the Ministry obtain funding for its mobility
it had a density of 200 inhabitants per hectare. Today the
initiatives?
city’s urban density is 45 inhabitants per hectare, which is a
A: The Ministry is part of the municipal government. Therefore,
dramatic decrease. Urban sprawl has grown 30 times in the
it only receives funds from the local government and the
last 30 years with extremely low densities, creating a problem
mayor. The municipal government has various sources of
that we must overcome fast. This was largely due to the
funding but most of Queretaro’s income comes from the city
housing policy that was established. More and more people
itself. Property tax and domain transfer payments in Queretaro
demanded single-family homes and did not want to live in
are both strong income sources. When a real-estate developer
vertical developments. There are more than 40,000 vacant
wants to create a project that exceeds 500m2, it has to have
lots within the city that add to the large dispersion problem.
the approval of the Ministry of Mobility and then according to the Income Law it must pay an amount for the impact the
Q: How has the municipality improved the public
project will have on the city’s mobility.
transportation system without being involved in BRT or bus systems?
The bigger the project, the more the developer has to pay.
A: The BRT system is responsibility of the state government
This is relatively new in cities because before, a developer
but the bus stops are responsibility of the municipality.
would pay a fee that dealt with transit. We are now being
Approximately 64 percent of the population moves around
more thorough and creating mobility impact studies. If the
in public transport, 35 percent in cars and 1 percent in bicycle.
development will create traffic and heavily impact the city’s
If 64 percent of the municipality uses public transportation
mobility, then the developer will pay a right for that impact
and we are not responsible for the transport itself, we can
to the city. Developers demand that the money is invested in
improve the state of the bus stops. We decided to construct
a project or service that is near to their project. This way they
high-density bus stops that are safe, comfortable and have
see that this fee is a win-win for both the city and the project.
access to communication services.
When it comes to funding, the income mobility impact studies
Together with the Queretaro Transport Institute we have
generate per year, which is approximately MX$15 billion
created mobility solutions that will enhance the quality of life
(US$800 million) to MX$20 billion (US$1.1 billion), should be
of the people living in Queretaro. We are constructing 15 of
Queretaro City
these high density stops in areas that are hubs for intermodal
already existed to create a network. Studies were carried out
transportation. We chose the stops according to the areas
to see how likely citizens were to use bike infrastructure and
that had the highest density of users and that were not
surprisingly, 80 percent of the people within the 15-35-year
within the short-term plans of the BRT system. Queretaro has
age bracket said they would be willing to use bikes as their
contemplated the construction of eight BRT lines in the next
mode of transportation if the correct infrastructure was in
few years. The municipality of Queretaro has the advantage of
place. International guidelines for bike lanes suggest painting
being surrounded only by municipalities and not by another
the lanes either blue or green. We painted the 200km green
state, as in the case of Mexico City. When it comes to bicycle
so they would be more noticeable.
infrastructure, we are developing this as far as the border with the next municipality so our neighboring government can pick
Q: What steps has the Ministry of Mobility taken to ensure
up where we left off.
sustainable development of the city in the future? A: One of the peak hours for traffic in Queretaro is when
Q: How has the municipality responded to the QroBici and
parents drop off their children at school. The Ministry began
bicycle infrastructure developed in past years?
to analyze the amount of traffic that was generated when
A: QroBici began operations in March 2018 with 450 bicycles
families drove their children to school individually. As a
and 50 stations. 95 percent of users access the bicycles
solution, we decided to create a free public-transportation
through the app and the remainder uses a physical card. The
system for children. Mothers would drop off their children in
bike system is operated by Estrategias de Movilidad Urbana
designated places and then all children would be transported
but the system belongs to the municipality. The municipality
to schools in one large bus instead of one in each car.
pays a fee each month to the operator.
Queretaro City has more than 500 schools within its limits and we generated routes for 120 of these schools with 57
Given that only 1 percent of the population uses bicycle as
buses. This project now transports 17,000 students each day,
their mode of transportation, many questioned why the city
saving families four trips a day into the city and mitigating
was investing so much in the bike system and lanes. These
traffic around schools. This system is subsidized and is being
investments are made in hope that more and more people
paid by the municipality’s income.
will begin to use it because it is now available and the correct infrastructure exists to allow intermodal mobility. There seems
We are sure that the key actor that must take the first
to always be a strong resistance for bicycle initiatives. If the
step to making more sustainable cities is the government.
infrastructure exists and the right tools are provided, a culture
The municipality has changed its land-use regulations and
is created and these investments are extremely viable for the
plan. We want to encourage the construction of vertical
development of more sustainable cities in the future. We now
developments, with eight different programs for the seven
have 5,000 users and more than 1,800 trips a day, which
neighborhoods in Queretaro City.
demonstrates that the system is working and will have an impact on the city. The Ministry of Mobility of Queretaro is one of the first municipal-
Queretaro’s mobility masterplan dictates that it should have
level ministries dedicated solely to improving mobility throughout
500km of bicycle lanes. In this administration, 200km of bike
the city. It focuses on creating alternative transportation solutions
lanes were constructed and integrated with the 60km that
and improving access to public transportation systems
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| VIEW FROM THE TOP
ELECTRIFICATION, A GRADUAL CHANGE FERNANDO PÁEZ Operations Director of WRI México
350
Q: How did WRI participate in the implementation of Line
the other hand, operational costs that this measure would
7 of Metrobús in Mexico City?
entail and the potential impact in the ticket price paid by
A. WRI has been an active participant in the Metrobús
the user if we consider a self-sustained financial system. The
project in Mexico City from its design to its deployment.
problem could be solved through the implementation of two
WRI has been a big influencer on the vision of urban public-
alternative solutions. One is the provision of bi-articulated
transportation services. During the development of the first
vehicles that have greater capacity, while taking care not
lines of the Metrobús system, our collaboration was more
to affect the frequency of the service. The other would be
active due to the city’s initial poor technical experience
to improve the information users access so they can plan
in the development of the BRT projects. Today, Metrobús
their trip better, taking advantage of the interconnections
has developed a rich technical experience although WRI
between the system’s different lines and find other ways to
maintains active participation in the development of
reach their destination.
new projects. Regarding Line 7, we have been following the project closely and we have offered technical advice
Q: How open are operators to invest in new articulated or
during its development. Line 7 does not have the same
bi-articulated units?
infrastructure specs as the BRT lines in Insurgentes Avenue.
A: How open operators are to invest in units to improve the
Its development implied a challenge in the design and
service is related to the way this action will be remunerated.
construction of Metrobús stations that could benefit users
It is necessary to consider the impact of these investments
without changing the integrity and appearance of one
on the costs of operating the system and to be very clear
of the main avenues in the city. We also added double-
about the source of financing to guarantee payment to
decker buses as an inclusive transportation technology. We
operators, the financial sustainability of the system and
performed a technical analysis on the corridor’s operation
maintaining an affordable rate for users.
and efficiency using these units, as well as its connectivity with other transportation services.
Q: How viable is it to transform Metrobús into an electrical system?
Q: How does Metrobús deal with the problem of passenger
A: Electrification in the Metrobús System is a project that
saturation?
should be considered in the long term for the following
A: The problem of high occupancy in Metrobús, as in other
reasons. First, it is not only a question of replacing a diesel
public transportation systems of the city, is worse during
unit with an electric unit. It is necessary to consider also the
specific periods of the day known as “peak hours." Right
energy supply network that will power the system. Second,
now, the problem of high demand in these periods is being
changing the operation and maintenance conditions of the
addressed by Metrobús by increasing the number of pick
entire fleet would demand the creation of a technical force
up times. Many would think this problem could be solved
capable of providing this service. Financing is a third factor
by increasing the number of buses to meet the demand.
to be acknowledged, especially considering the higher
However, the issue is not that easy because we need to
costs of electric buses. Fourth, vehicle design must also
take into consideration on the one hand, the capability of
be included in the equation since it has a direct impact
the corridors and the stations to get more buses and on
on the service’s capacity. There are some advances in the development of high-floor articulated units such as those required by Metrobús in its lines 1, 2, 3, 5 and 6 but they
The World Resources Institute (WRI) is a global research
are barely in the testing stage for Latin America. Finally, it
organization that spans more than 50 countries. WRI has six
is necessary to have business models that can guarantee
work programs focused on cities, climate, energy, forests, food
the financing of technological change without affecting the
and water
financial sustainability of the system.
VIEW FROM THE TOP |
A DIFFERENT CHOICE FOR MEXICO’S SUCCESSFUL BRT GERARDO MÚGICA Partner México of Alexander Dennis
Q: What made Alexander Dennis’ Enviro 500 double-
were the first of their kind in Mexico. Line 7 is the first double-
decker buses the preferred choice for Line 7 of Metrobús?
decker corridor in Latin America and the first major double-
A: We were in a good position since approximately 60 percent
decker BRT line in the entire world. Furthermore, we are the
of the double-decker buses in the world are manufactured by
only company in Mexico providing aluminum buses,thus
Alexander Dennis. We presented our proposal to Metrobús
offering another advantage in terms of performance and
with great success, which was later escalated to SEMOVI and
sustainability. The same bus manufactured in steel would
to the then-Mayor of Mexico City, Miguel Mancera. However,
weigh approximately 2 tons more.
we did not sell our buses directly to the government. Rather, we negotiated with private operators to showcase
Q: What opportunities do you see to improve public
our vehicles as the best option for the city’s mobility. As a
transportation in Mexico?
concessional system, we did not have to enter a tender with
A: The industry must change its mindset so more people
the government but we did compete with other companies
use public transportation, not because they have to but
that also wanted to supply their units. Once we found out
because they want to. For that, companies must opt for
which companies would be the future concessionaires, we
better-quality buses that can offer clients safe, clean and
started lobbying with them and they realized that we had
comfortable passage. In the end, this is a matter of dignity
the experience and backbone to support a project such as
in the use of public transportation. This, of course, entails
Line 7. Operating in Reforma Avenue was a huge break for
a change in tariffs, which is a very sensible topic in the
us. Normally, companies arrive to a country by selling one
country. Especially when considering the low-income
or two units to a couple of fleets. Instead, we arrived to one
population, tariffs cannot be easily raised. However,
of the most important corridors in the city, which gave us a
every low-entry, high-technology system in the world is
unique visibility as a new brand in the country.
currently subsidized. Economically speaking, I am against easy subsidies as a solution to general cities’ needs. But,
Q: What were the benefits of substituting the old microbus
to improve public transportation we must understand that
units operating in Reforma with Alexander Dennis units?
there are certain problems with special social implications
A: Thanks to the implementation of Line 7, the city managed
that can only be solved via government economic aid.
to reduce CO2 emissions by approximately 19,000 ton. Originally, there were 350 microbus operators in Reforma
Q: What role does Alexander Dennis want to have in the
that transformed to 180 single-decker units when Corredor
development of the Mexican automotive industry?
Villa Lomas and Corredor Bicentenario were implemented.
A: We see great potential in the midibus segment of between
These units were operational until Mar. 4, 2018. Alexander
8.5m and 11m. Our challenge at the moment is to build
Dennis’ 90 units were inaugurated into the new Metrobús
enough presence and stronger relationships with operators
corridor the very next day.
to build a retail market. Projects like Line 7 of Metrobús take years in consolidating but if operators became more involved
When implementing a new mobility solution, we must
and participative in the development of their fleets, we could
consider the vehicle’s performance and its benefits per
close faster, smaller deals with projects that just need small
capita. While a car or another type of bus might offer a
renovations or adjustments in their offering.
better mileage-per-gallon rate, our buses are capable of transporting 130 people thanks to their double-decker configuration. Having said that, Alexander Dennis’ buses
Alexander Dennis is a British bus manufacturer with branches
feature the most advanced engines in the entire country’s
in the UK, US, Canada, Europe, Hong Kong, Singapore, Malaysia,
vehicle park. We had to provide all the equipment and the
New Zealand and most recently Mexico. The company is the
spare parts necessary to service these units because they
world’s leading manufacturer of double-decker buses
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| INSIGHT
CURBING TOTAL TRAVEL COSTS THROUGH DIGITALIZATION ABEL LÓPEZ Urban Transport Specialist at World Bank Group
Improving local mobility ecosystems and reducing total
As a development bank, World Bank Group has focused on
travel costs in Mexico’s largest cities can be can be assisted
collaborating with the Mexican government to improve urban
by the use of technologies and the digitalization of mass
transportation in the country. The bank developed the MX-
transport systems. However, the country must overcome
Urban Transport Transformation Program to boost the use
several challenges to make the best out of new technologies,
of mass transportation means in cities with over 500,000
says Abel López, Urban Transport Specialist at World Bank
inhabitants, designing it as a complement to the Federal
Group. “Approximately 60 percent of Mexico City’s population
Government’s Mass Transport Support Program (PROTRAM).
commutes using urban transportation means,” says López. 352
“However, only 1-2 percent of all trips in Mexico are digitalized,
Eight years after its implementation, World Bank and
which offers a key opportunity for improvement.”
Mexico’s public sector have collaborated in urban transportation projects in Monterrey, Guadalajara and
Knowing when the next bus, taxi or subway train arrives
Tijuana. “We have learned about the needs of Mexican
enables people to more effectively plan their commutes.
cities, the challenges that public transportation operators
Although the entrance of new technologies such as Uber or
and state and Federal Governments face and the role of
Cabify has offered commuters more certainty on waiting times,
OEMs, commercial banks and technology suppliers in urban
public institutions still need to understand the importance
transportation projects.”
of information to improve mobility ecosystems. “The total travel cost for commuters drops as Mexico advances toward
In its efforts to promote development that contributes to
having real-time information on waiting times,” says López.
ending extreme poverty and boosting shared prosperity,
“Cities must learn to produce, process and share data related
the World Bank Group plays a key role in promoting
to urban transportation, which combined with the regularity
transparency and efficiency in the use of public funds.
of mass transportation will translate to a better impact from
All projects financed by the bank must comply with
any mobility plan implemented by the city.”
procurement norms that promote competition. “In the area of civil works, companies might feel more comfortable
There are already digital platforms specialized in offering
participating in tenders where the World Bank’s resources
mobility services, as well as software solutions that tell
are involved because they know those resources are secured
drivers what roads to take to avoid traffic. However, López
and that the tendering process will be transparent,” says
says more platforms should be created to benefit urban
López. In rolling stock projects, on the other hand, World
populations. At the same time, the country should promote
Bank reviews that projects are structured through solid
better access to digital devices where users can access
grounds thus maximizing value for money. “By motivating
these platforms. “Although Mexico has a high access rate to
international tenders and working closely with government
smartphones compared to other countries in Latin America,
officials, the bank boosts the competitiveness of urban
this indicator is still far from 100 percent,” he says. “Around
transportation,” he says.
80 percent of the people that use public transportation means in Mexico are part of lower-income population
López says the two challenges that need to be addressed
segments with limited access to these devices.” López
in urban transportation projects are planning and
says the role of World Bank Group is to push for better-
financing. “Cities’ mass transportation projects are not
structured projects where the technological risk is covered.
solid enough to attract private investors willing to take
“We need better project planning to implement programs
some risks in exchange for returns or maximize value for
where new technologies can sustain themselves over time,”
money, It is important but expensive to prepare mass
he says. “It is important that vehicles are substituted for
transportation projects and necessary to have resources
those with newer technologies.”
in place to finance them.”
VIEW FROM THE TOP |
PRIVATE INVESTMENT TO MOVE MEXICO
Manuel Nieblas Partner and Manufacturing Industry Leader at Deloitte Mexico
Alberto Torrijos Partner and Automotive Sector Leader at Deloitte Mexico
Q: How is Deloitte participating in developing an integrated
industry and better options for the population. This still
mobility strategy for the country?
does not happen in the public transportation segment but if
AT: We are participating in the planning of new mobility
it did, we could solve part of our mobility problems without
strategies for different cities. States such as Nuevo Leon,
the government having to invest directly in this.
Puebla and Mexico City see this as a priority but we think there should be an integral strategy going forward.
Q: What should be the government’s immediate priority
Infrastructure and development of public transportation
in terms of mobility?
services are just one side of this issue; the government
AT: In the short term, the government should make a
must also consider how to implement new technologies
diagnosis of how we could solve mobility issues while
to improve connectivity and ease the introduction of new
integrating Smart City concepts. Once we have this analysis,
mobility systems and alternative vehicles. From our side,
we can determine which actions to take based on a quick-
we can help cities know how to best integrate all players
win strategy. Metrobús has been an excellent solution
into a single mobility ecosystem.
for Mexico City but it is still insufficient considering the needs of the entire population. We need to explore more
MN: The concept of Smart Cities will be fundamental to
underground mobility possibilities, as well as integrated
develop an integral mobility strategy. If the government
solutions that can solve transportation issues seamlessly.
is thinking only about transportation, its policies will only
So far, we have limited options, which is why most people
go so far.
still prefer to use their own vehicle.
Q: What do you see as the main problem that prevents
Q: How much opportunity do you see for Chinese vehicles
further investment in mobility?
to grow their participation in the domestic market?
MN: The problem is that there is no clarity in the legal
AT: Mexico is a very price-sensitive market and because of
procedures to establish rights of way for new public
the competitive prices that these brands will offer, we think
transportation investments. From our perspective, the best
they will have a great opportunity to conquer the market.
way to solve the issues in mobility investment is through
The only downside for these brands is that there is still a
the development of more public-private partnerships
stigma that relates Chinese production with bad quality.
(PPPs). The government does not have enough resources
There is no success story of Chinese automotive brands in
to solve the country’s problems but it must find ways to
Mexico and most consumers’ minds go to knock-offs when
attract investment and generate returns for any parties
thinking about Chinese production.
interested. In cities like Tokyo or London, the public grants concessions to private companies to operate all forms of
MN: Although the market has a strong perception
public transportation and that model works perfectly. In
regarding Chinese production, the truth is that these
Mexico, however, the government is still afraid to relinquish
vehicles are now of the highest quality. Moreover, these
control on something that is considered strategic for the
companies are investing heavily in the market and bringing
development of the country.
manufacturing operations to show their commitment to the country.
The government should be more open to analyzing new financing strategies for public transportation. Afores, for example, have been quite successful in financing long-term
Deloitte Touche Tohmatsu Limited, more commonly known
infrastructure projects, leading to the creation of tools such
as Deloitte, is a conglomerate of independent firms that offer
as Fibras. The energy sector is another good example of
audit, tax, consulting, risk and financial advisory services. In
how private investment has led to development in the whole
2016, the company generated US$38.8 billion in revenue
353
| VEHICLE SPOTLIGHT
MAZDA MX-5 2019, A TRUE CONNECTION From its first iteration in 1989, the Mazda MX-5 strived to be the embodiment of what the Japanese Yabusame mounted archers knew as Jinba-Ittai: the oneness and ultimate bond between horse and rider. Since then, the company has developed its technology to not only continue with this ideology but exceed the expectations of what clients thought should be the dynamics between car and driver. Enter, the Mazda MX-5 2019. With this new version of its signature model, Mazda seeks to create an intuitive connection with the driver. The company used sensors to analyze the interaction between driver and car, which helped designers determine the exact position in which to place the gear stick, as well as the muscles and effort needed to maneuver the car through each curve and in every driving condition. The back rest and cushions of the new MX-5 were redesigned with lighter materials to reduce vibrations and increase driving stability thus taking the vehicle’s interior to the same level of innovation as the rest of its components. The company also improved the manual opening and closing of the hood to make it easy to handle, regardless of weather conditions. Designers moved the button that was next to the closing lever to the middle part of the hood to allow opening or closing in a single step. To slide the hood more easily, its fixed sections were also pushed to the sides and to the center of the car. This reduced the distance that the driver’s arm must travel to put the hood away from 600mm to 400mm. In its RF version, the MX-5 incorporates a retractable hardtop with three sections: front, middle and posterior. In its posterior, the top has a rear window that is part of the distinctive fastback design of this version, which helps it maintain a waterdrop visual sensation even when the hood is retracted. The opening and closing time for the RF’s hardtop is the shortest in the world, thanks to the superposition of each of the components that make up the hood’s mechanism. Mazda overhauled the MX-5’s engine as well. Its SKYACTIV-G 2L, 16-valve engine now delivers 181hp at 7,000rpm and torque of 205Nm at 4,000rpm, up from its predecessor’s 155hp power output at 6,000rpm and 201Nm at 4,600rpm. As a result, the Mazda MX-5 2019 can now offer more agility and a unique driving experience. The rpm redline of the 2019 edition was also moved to 7,500rpm from the 6,800rpm in 2018.
355
| VIEW FROM THE TOP
MOBILITY DEMOCRATIZATION FOR PRIVATE AND CORPORATE USERS PHILIP CHAVES Head of Uber for Business Latin America
Q: How has your experience in Mexico City helped you
use our platform efficiently. Solutions like Uber Central
to understand the needs of the Latin American market?
allow companies to share rides with employees who lack
A: We have had very similar experiences in Mexico City and
a smartphone just by sending a text message. We are also
in Sao Paulo. Both cities have complex mobility systems and
developing a lighter version of our app that can be used on
a widespread urban infrastructure with huge populations. In
a feature phone to still be able to hail an Uber.
addition, both Mexico and Sao Paulo have a deficient public
356
transportation system, which leads to challenging traffic
We think about access as a way of democratizing mobility
conditions, and they are in the midst of economic turmoil
for everybody. In that sense, Uber has to be available
that has caused high levels of unemployment. In these cities,
everywhere, it needs to be affordable compared to other
Uber has increased the population’s access to transportation
transportation options and inclusive for segments of the
options by providing access to a safe, reliable, affordable and
population without access to a credit card. Democratizing
fast service and, at the same time, it has created flexible job
mobility also has to do with making all the data we have
opportunities for people to be part of that change.
available to governments or public institutions in charge of planning and developing urban infrastructure. Today,
Q: As new competitors enter the market, how is Uber
businesses dictate where people live and how long they
planning to maintain its leadership position?
spend in traffic. Thanks to the data generated by our
A: Having the ultimate customer experience is what will
partner drivers, we can help public officials understand
make Uber the favourite solution available in the market. I
how to arrange business districts to shift part of that traffic
am a fan of competition and I think it keeps our game sharp.
and make the city a little bit smarter. An average person
Furthermore, competition has made us think about areas
spends between two and five years stuck in traffic during
of opportunity that we had not yet analyzed. That being
their entire life, which is a complete waste of time. In the
said, our vision has always been to make Uber and Uber for
end, Uber might not be the ultimate solution to traffic but
Business the best app experience that clients can possibly
we can transform that wasted time into something more
get. We connect drivers with the users that need them
productive. This vision is what drives our business and what
and we strive to do that as seamlessly as possible. In Uber
helps us develop the solutions we have in the market.
for Business, specifically, our goal is to make our platform robust enough so both huge corporations and small players
Q: How attractive have Uber's business-oriented solutions
can efficiently manage the rides their employees are taking.
been and how does the experience differ between platforms?
In the end, our goal is that clients will no longer think about
A: Uber was born as a business-related tool to help executives
how to get a ride, it will just happen, as simple as that.
get to meetings easier. Also, we understand that Uber for Business must be different from our private user experience.
Q: What is Uber doing to democratize mobility in a country
When an executive gets in an Uber, he wants a quiet ride so he
like Mexico where only 30-40 percent of the population is
can continue working or answer emails. We have our roots in
part of the banking system?
business transportation and now we are focusing on building
A: We understand that there is a large part of the population
a robust platform to support any type of business. Uber for
that may not have the smartphone or device required to
Business does not deal with the ride per se, what we do is help with our clients’ administrative processes.
Uber Technologies is an American company based in San
Q: How can Uber for Business help a company manage its
Francisco, California, and founded in 2009 by Travis Kalanick
operations better?
and Garrett Camp. Since August 2017, the company is presided
A: Uber for Business is not necessarily only about the ride.
by Dara Khosrwoshahi
We want our platform to be a hub where many types of
services are available to a company. Uber has solutions for rides, food deliveries and freights and our goal is to
MILLENNIALS FAVOR SHARING
develop an ecosystem where all these solutions coexist so companies can build, manage and organize all the services that we offer. This does not mean, however, that
The entrance of millennials into the economically
we will integrate our different services into a single app. It
active population has had a profound impact on urban
is important to clarify that Uber for Business is not an app
mobility. The apparent lack of interest of younger,
but a software platform that manages different services.
digital-native generations in purchasing vehicles and
Employees will be able to use Uber, Uber Eats and Uber
their thirst for digital solutions to everyday problems
Rush depending on their activities and all those rides and
are greenfields for sharing economies and an improved
services will be centralized by our clients’ administration
public transportation system.
division. This allows companies to create rules and policies, as well as different billing options depending on how
Of course, car ownership will not go away. Mario
employees use these apps.
Hernández, Leading Partner of the IMMEX Segment at KPMG Mexico, expects the Mexican automotive
Q: What impact do you think solutions like Uber will have
market to bounce back from the sales contraction
on the development of the automotive industry in general?
that started in 2H17 thanks to Mexico’s economic
A: Companies are starting to realize how the sharing
growth and a greater participation of youngsters in the
economy is going to transform their business, not only
formal economy, which is consistent with Manpower’s
in the automotive but in the oil and gas sector as well.
projection that 35 percent of the global workforce in
We have realized that owning a vehicle is no longer the
2020 will be composed of millennials, according to the
ultimate ambition of the population, particularly when
company’s Millennial Careers: 2020 Vision study. INEGI
isolating certain segments of the population, including
data shows that 94 percent of Mexico’s economically
millennials and generation Z. Having a car used to be a
actively population between 15 and 29 years old (16
luxurious experience but not anymore. Due to insecurity,
million people) were employed in 1Q17.
insurance, purchasing power and several other factors, cars have become so cumbersome that a solution that helps
Still, ride-hailing apps and sharing services like ECOBICI
you get a ride whenever you want has become extremely
and China’s DiDi Chuxing or Mobike will continue to
attractive for younger generations.
be major disruptors in the mobility market. According to Statista’s projections for the Mexican ride-sharing
Automotive companies are certainly rethinking their role
market, by 2020 there will be 13.5 million ride-sharing
in society. At the same time, we need to shift the way
users compared to an expected 10.5 million by the end
we think about vehicle ownership and come up with
of 2018. In 2017, 60.3 percent of users were between
new models that suit the requirements of an evolving
18 and 34 years old. Assuming no changes in the age
population. Maybe instead of owning a vehicle, clients can
distribution of ride-sharing users, that means that by
only purchase hours of that same vehicle depending on
2020 around 8.85 million users would belong to this
how much they expect to use it. Purchasing a car that you
segment compared to 6.32 million in 2018 and 5.24
will only use three or four hours each day does not make
million in 2017.
sense any more. Companies will have to be more creative in the way they market their products.
Segment business leaders say a key driver of this growth is vehicles becoming a hassle rather than an
Q: As the Head of Uber Enterprise Latin America, what are
asset. “Having a car used to be a luxurious experience
your priorities for Mexico at the moment?
but not anymore,” says Philip Chaves, Head of Uber for
A: Our goal in Mexico is to identify influential companies that
Business Latin America. “Due to insecurity, insurance,
can adopt our solution and change the way their employees
purchasing power and several other factors, cars have
move around the city. We are talking to a large company
become so cumbersome that a solution that helps you
with thousands of cars in their corporate fleet. Our goal is to
get a ride whenever you want has become extremely
exchange that for an Uber contract where companies offer
attractive for younger generations.” At the same time,
unlimited Uber rides instead of a corporate car.
Jaime Aparicio, Global COO of Easy, says some people have started to realize they no longer need to own
Analyzing how this could benefit the client, we have found
a vehicle to commute. “The use of Easy and other
that we can generate savings of up to 40 percent of the
platforms has grown aggressively to the point that
company’s transportation costs when thinking about
most people are now aware of the existence of ride-
mileage, gasoline and maintenance.
hailing solutions.”
357
| INSIGHT
COLLABORATION THE ROAD TO IMPROVED MOBILITY RICARDO WEDER Global President of Cabify
Growing populations, migration to cities and ever-sprawling
full- and part-time work so that the gap between supply
urban areas are greatly pressuring transportation systems.
and demand for these services is reduced.”
Ricardo Weder, Global President of Cabify, says a cultural shift away from car ownership is necessary for this pressure
Cabify collaborates with other mobility players to create
to subside. “We are building cities around cars rather than
public policies that bolster healthy competition between
around communities,” he says. “Technology will enable us
transportation alternatives. The company believes in
to reclaim these spaces.”
competition and recognizes the importance of coexistence among several players to create the best ecosystem for
358
Weder says mobility ecosystems in Latin America are
users. “We need technology to modernize mobility in
harmed by a lack of appropriate public transportation,
collaboration with all public and private players,” he adds.
inadequate investment by governments and nonexistent urban planification. These inefficiencies offer great potential
While taxis have been the traditional competitors of ride-
for improvement through technology. Ditching the concept
hailing services, Cabify has taken a step forward to work
of vehicle ownership will be a key step in this process.
with them in some markets. “We do not see cabs as our direct competitors,” Weder says. Cabify covers different
“The social cost of having a car is not included in the price
needs that clients cannot meet through the use of taxis
that people pay for it,” says Weder. The combination of
and thus competes directly against the global giants of
widely-extended vehicle ownership with insufficient mobility
ride-hailing, he says. “We are proud to be competing with
alternatives not only translates to collapsed road networks
Uber and DiDi Chuxing as a truly Ibero-American company.”
but also to diminished quality of life among the population segments with the lowest income who often live on the
As part of its efforts to develop mobility ecosystems in Latin
peripheries of cities and endure the longest commutes.
America, Cabify has also participated in the creation of the Latin American Association of Mobility Services Companies
This, however, will change in the next decade thanks to
alongside other industry players. This organization is
technology, according to Weder. As part of the Spain-
planned to include all actors in the technology-based
based Maxi Mobility group, Cabify and its sister company
mobility ecosystem, from start-ups to funds. “We plan
Easy focus on offering ride-hailing services as well as
to address issues of security and Big Data and to share
developing mobility-oriented technology to support the
best practices, processes and information to improve our
development of transportation systems in the group’s
processes and boost security,” says Weder. Cabify plans
target markets in Europe and Latin America. “Cabify
to host workshops that focus on the regulations needed
has the talent to develop top-of the-line technology to
to improve Mexico’s mobility and offer certainty to
compete against the best-funded e-mobility companies.”
transportation companies.
An example of this is Cabify’s collaboration with Google Maps. “Clients can now hail a ride from the Maps app thus
Regulation is one of the main challenges that deter mobility
curbing waiting times, costs and other variables while also
development, according to Weder. “Technology moves
increasing our user base.”
faster than governments can develop the corresponding public policy,” he says. “Transportation is a key variable in
Weder points out that e-mobility offers many opportunities
urban life, which makes it impossible for this sector to be
to not only improve transportation in cities but also to
trumped by regulations. We need a regulatory framework
generate wealth for drivers. “Ride-hailing in Latin America
with a nationwide application to provide more certainty to
offers huge opportunities to create well-remunerated self-
companies and offer long-term incentives that support the
employment,” he says. “Shared-mobility models allow both
country’s mobility ecosystem.”
VIEW FROM THE TOP |
LOCAL EXPERTISE TO CHANGE RIDE-HAILING GAME JAIME APARICIO Global COO of Easy
Q: How will Easy’s acquisition of Yaxi improve the company’s
ride-hailing solutions. Easy is today the second-largest player
operations and service portfolio in Mexico?
in Mexico’s ride-hailing market. In 2017, the number of trips
A: Technological and market expertise is an advantage that
completed through the Easy platform reached triple-digit
enables us to better cater to the specific needs of drivers
growth. With the acquisition of Yaxi, we are confident we
and passengers in Mexico. This acquisition will double our
will reach similar figures in 2018. The market has grown
existing fleet, which translates into a faster and higher-quality
significantly but still most trips throughout the city are
transportation service for passengers. As the pool of drivers
managed outside the ride-hailing market. There is still room
grows, Easy can apply stricter regulations to ensure service
to go and conquer.
quality. This transaction will also help strengthen our drivers’ business through the unification of two platforms into a
Q: What effect have ride-hailing services had on vehicle
single consolidated service. Unifying our technologies helps
ownership in Mexico?
us merge the two market segments that Yaxi and Easy had so
A: Some people are starting to realize they no longer need to
that drivers only need one app to offer their services. While
own a vehicle, but others have yet to let go of this mindset.
that may sound simple, reducing the number of apps that
Our ultimate goal as a company is to strive for cleaner and
drivers need is a key advantage. Having only one app running
more agile mobility in congested urban centers like Mexico
translates to lower battery and memory consumption and
City. We are part of a larger mobility scheme and whether it is
better smartphone performance.
by commuting by bicycle, electric motorcycle or ride-sharing services, having fewer cars on the road will increase the quality
Q: What advantages does Easy bring to the Mexican market,
of life of both users and non-users of ride-hailing services.
versus competition like Uber and DiDi Chuxing? A: Latin America is our target market and we have the
Q: What are Easy’s strategic priorities to expand its
flexibility to adapt to the needs of its cities. Yaxi and Easy
operations?
were the first car-hailing platforms to appear in Mexico,
A: There are three main areas of opportunity for us to
as well as the first Latin American companies that tried to
grow in 2018. We need to work on branding so that more
optimize the way vehicles were used to transport people in
people use ride-hailing transportation within cities and
urban areas. Easy started to change the mobility mindset
recognize the added value that Easy offers. We also need
of drivers and passengers in 2013. This has taught us
to aggressively increase the number of service providers
plenty about the needs and behavior of drivers in cities like
available through our platform so waiting times are reduced
Mexico City, Puebla and Queretaro. The combination of this
and passenger experience is improved. Finally, Easy needs
expertise and our focus on the Latin American market gives
to boost security for both users and drivers using the
us the ability to mold our technology to the specific needs
platform. This is a sensitive challenge. While branding and
of these markets, something that more robust international
growth are matters of operational capacity, creativity and
platforms cannot do.
strategy execution, boosting security requires research, technological improvements, monitoring and collaboration
Q: How has the market reacted to Easy’s mobility proposal?
between private and public players that usually have
A: On the drivers’ side, their mindset and business has
different interests and agendas.
taken a 180° turn. Not only do taxi drivers now see digital platforms as an option to improve their activities, but also as a completely new market segment that offers access to
Easy is a Brazil-based ride-hailing technology company that
employment and income. On the passengers’ side, the use
offers urban transportation services through its Easy app.
of Easy and other platforms has grown aggressively to the
The company operates in 170 cities in 12 countries, including
point that most people are now aware of the existence of
Mexico
359
| INSIGHT
WANT TO STAY AHEAD OF THE CURVE? INNOVATE ANDRES OMAÑA Director of SmartBike
As the public continues to develop a taste for new mobility
Omaña’s infrastructure plans are ambitious and are not
options, taking advantage of the city’s infrastructure and
limited to just adding more bicycles. The company’s
harnessing new technologies is key to have an edge in an
end goal is to offer more amenities for its users. “We
increasingly competitive market, says Andres Omaña, Director
are interested in evolving toward modular docking and
of SmartBike. As the division of Clear Channel that supplies
charging stations that offer open Wi-Fi to users and where
bicycles and manages Mexico City’s shared-bycicle system,
they can even pay for domestic services such as electric
SmartBike faces the challenge of new competitors arriving to
power or gas,” he says.
town. According to Omaña, these players offer a similar pricing 360
level to Mexico City’s shared-bicycle system, so SmartBike
At the same time, SmartBike has worked on improving
bets on area coverage and technological advancements to
the Mexico City’s shared-bicycle system app to make for
deliver a service level that sets the service apart from other
a more seamless process. Users can find their nearest
players. “We have 480 docking stations covering 38km ,”
bicycle station and check whether there are units available.
he says. “Competitors complement Mexico City’s mobility
Building on the digitalization trend, the company also
offering but they lack our backbone and infrastructure.”
introduced new digital ways for people to register as users,
2
reducing registration process times from 45 to only eight SmartBike covers a greater area than any other shared-
minutes. Similarly, the company started offering support
bicycle company present in Mexico City, which has
via WhatsApp for Business and has increased its digital
constituted one of its key strengths. Moreover, Omaña says
safety levels for online charging to ensure users are not
new competitors’ lack of docking infrastructure, although
charged twice for their fees. “Riders can now pay through
a source of flexibility, can present problems for users.
the digital platform Openpay, which means we can validate
“Since our competitors’ bicycles can be more easily stolen,
transactions on a massive scale, prevent cyberattacks and
the available vehicle park for users is reduced,” he says.
meet Mexico’s data protection requirements,” says Omaña.
SmartBike has also helped Mexico City’s shared-bicycle system distinguish itself through the introduction of new
As 2018 was an election year, Omaña says SmartBike looks
technologies to improve the user experience before and
forward to working with the new Mexico City government
while riding a bike. “We have introduced electric bicycles
that will begin its tenure on Dec. 1, 2018. “As the new
and 28 charging stations in the city,” says Omaña. SmartBike
administration enters office, we will continue expanding
has harnessed the advantages electric bicycles deliver when
to the south of the city by installing more docking and
cycling long distances or riding uphill. “Our 340 electric
charging stations for regular and electric bikes,” he says.
bicycles are assisted by an electric engine and reduce users’ effort while also increasing speed,” he says. “These bicycles
SmartBike has several ongoing projects with the current
have a top speed of 20km/h and an autonomy of four hours
administration that will be re-established when the
when fully charged.”
new government enters office. “These projects require investment from the government and will be on standby until
Since these bicycles are also equipped with GPS services,
the next administration starts and fulfills its responsibilities
SmartBike can track the route users follow to strategically
with the Mexico City’s shared-bicycle system program,” says
introduce more electric bicycles and improve rider
Omaña. In the meantime, SmartBike has strived to leave
experience. “We have already determined where and when
everything in order to ensure a smooth and transparent
bicycles are in greatest demand and our goal is to increase
transition between administrations so Mexico City’s shared-
our capacity, distribute bicycles more effectively to docking
bicycle system expansion plans can be continued. “Our
stations and make sure there is place for users to drop their
hope is that the next Mexico City administration will expand
bicycles when their trip is over,” he says.
the existing bike-sharing system,” he says.
INSIGHT |
ELECTROMOBILITY NOT JUST FOR CARS ALEJANDRO MORALES Co-founder and Administrative Director of Econduce
Full-electric urban mobility in Mexico may not be too far
depending on the rider’s driving style, weight and whether
down the road. However, electric cars will not be the only
their route is uphill.
participants in this new transportation scheme. Alejandro Morales, Co-founder and Administrative Director of Econduce,
Econduce plans to source the energy in its scooters from
says electric scooters could be a suitable alternative in terms
renewable sources in the future, which Morales considers
of space and emissions control.
feasible due to the low consumption levels of these vehicles thanks to their small batteries and low weight. “Our scooters
“Four electric scooters fit in the space of a normal vehicle and
weigh around 90kg and their batteries can be connected to a
one can make up to 10 trips a day on a full battery,” Morales
common socket and charge in two hours,” he says. “With the
says. Even though Mexico City, as well as other metropolises in
energy necessary to charge a regular electric car it is possible
the country, have been designed to be vehicle-centric, Morales
to charge up to 70 Econduce scooters.”
saw an opportunity to participate in the motorbike business and at the same time, partake in the growing trend of the
Morales says Econduce is playing a key role in disincentivizing
sharing economy. Through a mobile app, users can locate the
vehicle ownership. “We are in this business because we want
nearest scooter, reserve it, turn it on and off, do their trip and
to improve the quality of life of our users and the quality
then just drop the scooter at their destination as long as it is
of the environment within cities,” he adds. The company
within Econduce’s “free-float” area. Similarly, users can always
recognizes the importance of other sustainable transportation
pick up and leave scooters at the charging stations available
means such as walking and bike-sharing and looks forward to
in the center and west of Mexico City.
reaching a point when it makes more sense for people to drop their cars and choose from a variety of available sustainable
“Between 2017 and 2018, we doubled our fleet of electric
mobility options according to their specific needs.
scooters to almost 500, notched over 400,000 trips and expanded our user base,” says Morales. The company plans to
“We understand that Econduce is not the only way to
expand its “free float” zone beyond its current limits based on
commute within the city and thus we support intermodal
those high annual growth rate figures in terms of fleet, number
transportation,” says Morales. Given the options, the company
of trips and user base. “We are increasing our coverage as new
has decided to focus on medium-length trips, which is the
scooters arrive almost every two weeks,” he says. Econduce
segment where its electric scooters offer the best option.
wants to grow its fleet to thousands of electric scooters to
“Commutes ranging between 5km and 10km are Econduce’s
cover as much of the Mexico City urban area as possible, as
specialty because no other alternative offers a faster or more
well as other markets within the country. Morales expects this
cost-effective commute,” says Morales. “Walking is the best
will also entice possible users to choose Econduce as their
option for short commutes, bicycles are best for 1km trips
mode of commuting. “In 2018, we expect to at least double
and ride-hailing is more suited for long commutes or special
the number of scooters we have on the road,” he says.
cases such as rainy days.”
The company is also impacting air pollution in Mexico’s most
Mexico City’s mobility ecosystem has evolved but Morales
populous city and largest automotive market. “Our electric
says this has been mainly thanks to investment from
scooters have a positive environmental impact because they
private companies. The main challenge that Econduce and
produce neither noise nor emissions,” says Morales. “Every
other private mobility companies face is getting people
trip on an Econduce electric bike replaces a trip by car, which
out of their private vehicles. “The city’s cars not only cause
translates to carbon savings of approximately 300 ton of CO2
traffic but also a loss of productivity, as well as lack of
as of 1Q18.” Moreover, the new batteries in Econduce’s bikes
available public spaces, health problems and damage to
give them an enhanced average autonomy of up to 50km
air quality,” he adds.
361
| INFOGRAPHIC
AN ELECTRIC FUTURE Although their share in the Mexican market is still less than 1
plans for the future of their brands. This shift, however, will
percent, electric and hybrid vehicles have become a priority
require changes not only in OEMs' development strategies
for OEMs around the world. Tesla's success in building an
but also in the entire supply chain to support the production
affordable electric unit has influenced more automakers'
of these vehicles.
RAW-MATERIAL DEMAND PROJECTION FOR LITHIUM-ION BATTERY PRODUCTION (thousand ton) Raw material needs
EV chassis and body manufacturing
Silicon, Copper, Aluminum
Brushless direct current motor production
Dysprosium, Praseodymium
Permanent magnet use
Neodymium
Alternate current motor production
Aluminum, Copper
Lithium-ion battery production
Manganese, Lithium, Cobalt, Nickel, Graphite, Aluminum, Copper
Supercapacitor production
Aluminum, Iron, Copper
Wiring
Copper, Aluminum
4,000 3,000
Graphite Aluminium Copper
2,000 1,000
7.3 million
18
18. 74
b Fe 18 20 41 18.
17 17 .5 5
efficient internalcombustion engines
45.5%
Alternative powertrains
10
20
30
40
33 17.
50
16
materials research
16.77
17.53
15 .79 15.7 9 15.69 17.6
17 .7 6 16 .95
May 2017
16.8 8
y Jul 7 201
Jun 2017
Apr il 201 7
g Au 17 20
8 16.4
.53 16
17 .0 6
Nov 2017
Oc t 20 17
16 .77
9 .3 17
16.6
b Fe 17 20
2 17.3
07 17.
17.84 17.07 15.9 15 2 17.7 .7 3 9 17 16. .6 3 96
17.4
n Ja 7 1 20
16.16 16.01
.00 16 4 .9 15
17. 64
81 17.
17.23
17.97
.57 15 1 15.5 15.59
4.8%
13.9% Other
17.77
5 18.4
15
Downsizing
.97 18
16.7
7.9% New
0
2030
19 .13
27.9% More
2029
5 .6 18
17. 65
Q: What do you see as the best bet to reduce polluting emissions from vehicles?*
*Mexico Automotive Review 2018 interviewee survey
2028
19. 2
19
barrels of oil per day will be displaced by EVs and electric buses by 2040
Sources: AMIA 2017, Mexico Government, Bloomberg New Energy Finance, Cambridge House, Volvo, MercedesBenz, BMW, Audi, Ford, GM, Volkswagen, Toyota, Nissan, Bloomberg.
2027
18.88
——Premium ——Diesel
20
2026
M 20 arc 18 h
2025
Ap 20 ril 18
2024
May 2018
2023
19.33
2022
17.8
2021
Jun
2020
AVERAGE GASOLINE PRICES IN MEXICO (MX$)
——Magna
5,000
19.12 2018
2019
6,000
19.57
2018
7,000
18.06
Manganese Lithium Cobalt Nickel
Ma r 20 ch 17
362
8,000
Electric-Vehicle production activity
Se 20 p 17
Jan 8 201
Dec 2017
Mar 2018
Apr 2018
Feb 2018
May 2018
Jan 2018
18.74
18.65
18.88
Jun 2018
18.41
19.13
19.33
19.12
Dec 2017
19.2 18.97
19.57
17.77 Nov 2017
20
17.55
17.65
17.8
18.06
18.45
17.33
17.23
19
Oct 2017
17.97
18
17.07
16.7 17.84
17
16.96
16.16 16.01
16
17.73
15.92
15.51 15.69
15.79
Sep 2017
17.39
15.57 15.59
15.79
15.94
16.77
17.63
15.79 15
16
16.53
17.32 Aug 2017
16.48
17.4
16.6 17.617.53 17.64 17.81
Jul 2017
16.77
17.76 16.88
17.07
16.95 17.06
Jun 2017
May 2017
Apr 2017 Jan 2017
Mar 2017 Feb 2017
2016 2017
4
2
Jan 2018 0
11
0
4. Nuevo Leon
50
100
150
200
250
50
Release of 20 new battery-electric and fuel-cell models by 2023. The company’s current CEO, Mary Barra, expects to make a profit
2011
800
out of electrified models by 2021.
2012
642
Development of the Roadmap E initiative to have all of Volkswagen’s portfolio electrified by 2030 through an
2013
599
investment of US$23.4 billion. At least one electrified version for each of Volkswagen's models.
2014
540
Aim to reduce global average new-vehicle CO2 emissions rate by
2015
350
90 percent by 2050 from 2010 levels. Sales of 5.5 million electrified vehicles by 2030, 1 million of which will be battery-electric and electric or will have an electrified version. Over 10 battery-electric
208
42.2
models will be available no later than 2020.
37
Sales of 800,000 electrified vehicles by 2025 and more than 20
143
2020
28.7
131
2021
120.9
2022
111.8
2023
103.6
2024
96.5
2025
21
90.1
2026
19.4
84.2
2027
69.5
2028
16.7
74
2029
16
69.5
2030
full-electric models and electrify the INIFNITI brand by 2021.
27 Every Volvo car will include an electric motor by 2019. The brand
25.5
will launch five full-electric models between 2019 and 2021.
President, Lee Ki-sang, these models could represent 90 percent of the company’s sales by 2025 should battery technology
models, 12 of them full-electric.
of 40 electrified models, 16 of them full-electric.
——Projection of lithium-ion battery prices per kWH (US$)
165 Total
Ja n
Jan 2017
GREEN-VEHICLE MARKET SHARE OUT OF TOTAL SALES (percent)
20 18
0. 89
20 17
16.4% >15% 9.7% No
production (percent)
0.48
21.8% 0-5% 32.1% 5-10% 20% 10-15%
400
——Share of battery costs in vehicle
Investment of US$11 billion by 2022 on electrification and release
Q: What level of penetration do you expect electric and hybrid vehicles for in the domestic market in the next five years?*
500
sales by 2025. By that year, the brand will have 25 electrified
700
800
Electrified vehicles will represent 15-25 percent of the brand’s
600
develop enough.
300
18
be brand new models. According to the group’s Senior Vice
0
alternative for all its models. Approximately 25 percent of the
100
22.6
first EQ model will be launched in 2019. By 2022, Mercedes-Benz will have over 10 full-electric models and will offer an electrified
0. 69
MercedesBenz
Release of the EQ brand that will focus on electromobility. The
Release of 38 electrified cars by 2025, seven of which will Hyundai Motor
2019
31
Sales of 1 million electrified vehicles by 2022 according to Nissan
brand’s sales will be full-electric vehicles by 2025.
BMW
2018
157.9
24
Ford Motor
2017
178.7
33.5
electrified models.
M.O.V.E. to 2022 strategy. The brand plans to develop eight new
2016
273
49
fuel-cell models. By 2025, all Toyota and Lexus models will be full-
200
General Motors Volkswagen Toyota Motor Corporation Audi Nissan Motor Company Volvo Car
5. Michoacan
PROJECTED LITHIUM-ION BATTERY DEVELOPMENT
OEM PLANS REGARDING ELECTRIFICATION
Companies
300
0
6
3. Jalisco
20
8
2. State of Mexico
29
10
Jan 2017
973
10
1. Mexico City
257
30
10,512
12
271
40
8,260
593
TOP 5 STATES FOR GREEN VEHICLE SALES
ELECTRIC VEHICLE SALES IN MEXICO Electric Vehicle Sales (AMIA)
HYBRID VEHICLE IN MEXICO Hybrid Vehicle SALES Sales (AMIA) Thousands
answer
0.51 2016 0.2 0.4 0.6 0.8 1.0
363
| INSIGHT
PUSHING FOR AN ELECTRIFIED FUTURE IN MEXICO TORBEN ECKARDT Former Managing Director of Volvo Car México
Traffic accidents, respiratory diseases and congested roads
Volvo, however, looks to give people back more than just
are the result of the use and abuse of cars. But, electrified,
time, according to Eckardt. Air contamination, common
self-driving cars can help counter these issues as soon as
to large and densely populated urban areas, takes a toll
automakers start moving away from yesterday’s vehicles
on their inhabitants’ health. “People get sick and die from
and toward tomorrow’s cars, says Torben Eckardt, Former
pollution because of car fumes, particularly in cities with a
Managing Director of Volvo Car México.
high number of vehicles with no catalytic converters or no availability of light diesel,” he says.
“Every week, 400 people die on the streets in Mexico 364
because of traffic accidents,” says Eckardt. “That amounts to
Along with self-driving technology, Volvo Car is betting
over 20,000 people a year or a Boeing 747 filled with people
on electrification to address this issue. In August 2017
crashing on a weekly basis. These victims are important and
at a press meeting, Samuelsson, stated that by 2019, the
valuable people who would have contributed to Mexico’s
company’s entire new car lineup would be electrified. “This
future had they not died.”
announcement marks the end of the solely combustion engine-powered car,” he said. Volvo already offers both
As an OEM with a history of focusing on passenger safety
hybrids and EVs as options to combustion engines but it
and quality of life, Volvo has introduced game-changing
will become the first OEM after Tesla to deal only in hybrid
safety and emissions-reductions devices such as the three-
and electric units, according to Eckardt. Raymundo Garza,
point seatbelt, the Lambda Sonde catalytic converter and
the new Managing Director of the company in Mexico will
the first curtain airbags. The company takes advantage of its
now continue with this program.
relatively small size and an innovative management to swiftly make ideas a market reality and put strategies that counter
As a global strategy, electrification is gradually advancing in
public wellbeing threats, says Eckardt. Now, it is working to
markets like Europe and California. Mexico, however, poses
harness vehicle electrification and automation to continue
several challenges for the implementation of electrified
reducing deaths in traffic accidents and to improve urban
and autonomous cars. These include the lack of necessary
life through zero-emission vehicles.
charging infrastructure, as well as high prices of EVs and electrical power. Eckardt says the main issue of selling
“Our vision is that by 2020, no one should be killed or
electric vehicles is reaching a lower price-per-kilometer
seriously injured in a new Volvo car,” Håkan Samuelsson,
than that of a fuel-powered car. After that, another incentive
President and CEO of Volvo Cars, said in a statement issued
for buyers would be to achieve residual values similar to
in 2015. The company has for many years developed active
traditional models. “We need to make sure it pays off for cars
and passive safety technology to protect passengers but is
to run on kilowatts,” says Eckardt. “This entails incentives,
now taking a step forward to make self-driving technology
infrastructure development and an electrical power strategy
the basis to achieve its 2020 goal. “Safe vehicles will take
that supplies enough power at an affordable price.”
care of people by stopping, driving and staying on the road on their own,” says Eckardt. “This will both prevent
In some Mexican states, power becomes increasingly
accidents and reduce commuting times.” He points out
expensive as more kilowatts are consumed. “That system
that in some Mexican cities people drive up to 50 hours
is aimed at punishing the use of electricity, even though
per month, or about 25 days a year. Instead of just sitting
electricity is a better alternative to other energy sources
behind the steering wheel, Volvo’s goal is to enable people
that produce CO2,” says Eckardt. “This should work the
to prepare for meetings, socialize, sleep or watch movies as
other way around as it does in Sweden where power
they commute in their cars. “We will effectively give people
prices decrease as more kilowatts are consumed and
a month of their lives back every year,” he says.
there is a rebate on consumption.”
VIEW FROM THE TOP |
ADAPTING TO THE NEW REALITY OF THE INDUSTRY MARIO RODRĂ?GUEZ CEO of Arbomex
Q: What is Arbomex’s most important innovation
are the next step for the industry and even though people
project in 2018?
are still afraid to climb into a car without a steering wheel
A: We have two main projects in order to compete
or pedals, innovation is knocking at our door.
with steel and assembled camshafts. For many years, internal-combustion engines have used steel and forged
Both shared mobility and autonomy will be tied up with
components due to the higher mechanical properties they
the evolution of the electric vehicles. The industry expects
offer. We are developing an iron camshaft mixed with other
that by 2030, electric vehicles, shared mobility systems and
alloys, which we named Acehierro. This component can
autonomous vehicles will transform the automotive industry
deliver similar mechanical performance as the steel and
into something completely different from what we know
assembled camshafts previously mentioned. For engines
today. More than 25 percent of all new vehicles sales could
where iron cannot meet mechanical standards, we have
be electric. It is undeniable that the electrification trend will
developed a hybrid component: and iron camshaft with an
ramp up by 2020, especially considering that by 2025 it is
inserted steel lobe or lobes. Both innovations, Acehierro
expected that electric vehicles could reach price parity with
and our Inserted Steel Lobe, were designed with the goal
the internal combustion units. These conditions will force
of reducing production costs.
Mexico to adapt in terms of sales and production.
Q: How ready do you think Mexico is to embrace
Q: How much has Arbomex embraced digitalization and
electrified vehicles?
Industry 4.0 practices and how has that impacted your
A: Countries such as France, Germany and China are
operations and the development of your human capital?
establishing deadlines to stop selling internal combustion
A: Currently, we are in the middle of significant change
engine units. It might take some time for these regulations
toward the implementation of manufacturing 4.0. Arbomex
to cross the Atlantic and enter the Americas but we cannot
is redefining the way it analyzes, interprets, executes and
sit around and wait for these changes to arrive. We believe
improves processes and products within the organization.
Mexico has a long way to go as a country in terms of greenhouse-gas emission reduction. However, we expect
We are already working with collaborative robots to
that by 2025 electric vehicles will be able to compete
increase productivity in our operations. Nevertheless, we
with internal-combustion units in terms of cost. When that
also expect our operators to develop their capabilities in
happens, users in Mexico will start buying these vehicles.
terms of problem solving, so the more repetitive tasks
Electrification is coming. We want to explore the possibility
can be left to robots. The company also acquired a 3D
of supplying components to these new automobiles and
printing center, which we have used to not only recreate
we are working on different strategies to achieve that goal.
prototypes of the pieces we manufacture or are planning to produce, but also functional tools for our operations
Q: How soon do you see the industry transitioning toward
with the advantage of reduced manufacturing time and
electric vehicles and how much participation do you
cost. In the coming weeks we will receive a new printer
expect Mexico to have?
capable of manufacturing in metal, significantly increasing
A: We cannot look at electrification as an isolated trend.
our field of action.
Shared mobility will impact the industry, as young generations become less interested in vehicle ownership. The priority for clients now is mobility without the
Arbomex is a Mexican company that specializes in production
responsibility of having a car in terms of maintenance or
of powertrain and chassis component. This includes camshafts,
insurance. This means vehicle sales will not growth at the
crankshafts, casted parts and machining precision parts. Its
same rate as the world population. Autonomous vehicles
main export destinations are North America and Europe
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| VIEW FROM THE TOP
DESIGN PROJECT LEADS TO ADVANCED MANUFACTURING EXPERIENCE ALEJANDRO ROJO Director of CIMA at ITESM Toluca
Q: How has CIMA’s electric vehicle project with Moldex and
electric vehicle has a more evenly distributed configuration
Giant Motors evolved?
and if designed properly, its center of gravity can even be
A: CIMA has already fulfilled its end of the project, which
at its center. For the vehicle to have a proper functionality,
involved the design of the motor and battery configuration
suspension and steering components must be redesigned
in collaboration with Moldex, as well as the testing of its
according to the new weight distribution.
performance. We created four electric-vehicle prototypes,
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each with different powertrain and battery characteristics
Just adapting an existing vehicle design to include an
that resulted in four performance standards in terms of
electric motor is not ideal according to our findings. For
autonomy and response time. We tested the duration and
the Moldex project, we adapted an existing FAW truck from
charging times of the batteries, as well as the acceleration
Giant Motors but our autonomy results would have been
from 0 to 60km/h in each prototype and they all complied
even better if we had re-engineered other components
with the requirements established by the Mexico City
in the vehicle as well. Companies such as Volkswagen in
Ministry of Science, Technology and Innovation (SECITI).
Puebla and Ford in Cuautitlan will start to participate in
Originally, the vehicle had to comply with 120km of
the design of components for electric-vehicle applications
autonomy and our results yielded a range of 125-135km
and they have already reached out to CIMA so we can teach
under controlled laboratory conditions and on a closed road.
their engineers about these differences.
Q: How will CIMA continue with research in electric-vehicle
Q: What experience did you implement to improve the
technology after the conclusion of this venture?
results of the prototypes created?
A: We delivered three of the four prototypes to Giant Motors,
A: During the development of the project, we applied a
which is the leading partner in the project. We kept one of
mathematic model to determine the best motor-battery
the vehicles as part of the arrangement that Giant Motors
configuration for the vehicle according to its future
and Moldex had with ITESM and the goal is to keep working
application. This model used a formula that took rolling
on more tests for electric-vehicle technology. This “Prototype
resistance between the tire and the pavement into account
Zero” as we call it, will be a mobile testing center for CIMA
but, during the testing phase, we found that actually the
that will help us participate in the development of better
width of the tire had a significant impact on the vehicle’s
motor technology and research in battery performance.
performance and its potential autonomy. By narrowing the tire’s area of contact with the pavement, we were
Q: What lessons did this project provide CIMA and the
able to increase the car’s autonomy by approximately
industry regarding the construction of electric vehicles?
10 percent.
A: The construction of the prototypes clearly illustrated the difference in dynamics between an internal combustion
Another interesting result was that the implementation of
vehicle and an electric vehicle, mostly in the suspension
a mechanical transmission can improve the performance
and in driving comfort while turning because of the car’s
of electric vehicles. Traditionally, electric vehicles do not
weight distribution. In an internal combustion unit, most
need a gearbox because the electric motor can generate
of the weight is in the front of the car. On the contrary, an
enough torque for the car to function properly. The vehicle we were adapting to an electric configuration already had a transmission and we did not want to discard it. We
The Research Center for Automotive Mechatronics (CIMA)
performed our tests with the electric motor coupled with
at ITESM Toluca offers consulting, research, technological
the transmission and that resulted in the possibility of
development and training in all areas related directly or
having a smaller motor and a smaller battery bank, which
indirectly to automotive engineering
in turn lowered the weight of the entire vehicle.
ROUNDTABLE | Mexico has vast experience in automotive manufacturing after substantial investments from OEMs and suppliers, as well as a strong development strategy for quality manufacturing. However, that experience has mostly been founded on knowledge regarding internal-combustion units. As the industry moves toward an electrical and autonomous future, the country will now have to adapt to the construction of vehicles that were previously nonexistent. Supply chains will change, certain suppliers will have to transform their business model entirely and
HOW WILL ELECTRIFICATION IMPACT MEXICO’S MANUFACTURING OPERATIONS?
quality standards will rise even further. Is the country ready for such a drastic change?
As a country, we are fully committed to the Paris Agreement and our strategy to reduce polluting emissions. This involves not only manufacturing operations but also carbon emissions from the national vehicle park. The future is electric for the automotive sector and within our “precision-shot” strategy, we have opened a specific division for suppliers wanting to participate in the electrification trend. Soon, Mexico will start manufacturing electric light-vehicle models and that will force us to move ahead in supplier development strategies for these types of components. Electrification will bring new business opportunities as demand for these vehicles grows and we must take advantage of our position as manufacturers to make the
ROGELIO GARZA Deputy Minister of Industry and Commerce
best of this new trend. As a government, we must be agile enough to support this transformation and integrate more suppliers to the production chain.
Rather than impact, the industry will see evolution. Electrification is inevitable and we are already making the leap toward these technologies with the introduction of the X-Trail Hybrid and the second generation of the Nissan LEAF. Change will come gradually, not only in Mexico but through the global industry. Our main export market is the US. That being said, Nissan is the brand that produces the most for the domestic market with 40 percent of our production for local sale. At the same time, we have the opportunity to export our production to many more countries in South America, Europe and even the Middle East. Today, we manufacture eight different engines at Aguascalientes and in the future, we may also include electric or hybrid variations.
MAYRA GONZÁLEZ President and Managing Director of Nissan Mexicana
Although this still has not happened and we have not made clear plans to modify our production, we think the moment will come when it will be unavoidable.
Many of the plants already operating in the country will have to be refurbished or transformed to support the new platforms that OEMs will bring in the next 10-15 years. Technology is advancing rapidly and companies will have to adapt to new trends in robotics and artificial intelligence. At the same time, there are new developments within the vehicle industry itself that will also transform companies’ operations. Mexico has almost no participation in the manufacturing of electric vehicles and in the next 20 to 25 years, there will be fewer internal combustion engines being built. Scenarios such as this one will impact not only OEMs but also suppliers that will have to adapt to new requirements for powertrain components and lighter materials. Autonomous vehicles will also become part of the mainstream and Mexico needs to be ready to service production of these units.
RICARDO HANEINE Partner at A.T. Kearney
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Mercedes-Benz Concept EQA
INTO THE FUTURE
14
The automotive market is constantly evolving and Mexico is gradually catching up with the latest global trends. The country has ambitious goals for 2020 in terms of production and sales, which means it must integrate as much available technology as possible to compete in a fast-paced environment. The latest investments will take Mexico one step closer to its objectives but, will that be enough for the country to remain competitive?
In the final chapter of Mexico Automotive Review 2018, experts present their perspectives on the future of the country and the potential obstacles it could face to meet its goals. Consulting partners also present their opinions on what Mexico could do to ensure a healthy future in the automotive industry.
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CHAPTER 14: INTO THE FUTURE 372
ANALYSIS: Testing Mexico’s Automotive Resilience Toward 2019
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VIEW FROM THE TOP: Guillermo Prieto, AMDA
374
VIEW FROM THE TOP: Gerardo San Román, JATO Dynamics
376
VIEW FROM THE TOP: Manuel Nieblas, Deloitte Mexico
Alberto Torrijos, Deloitte Mexico
377
VIEW FROM THE TOP: Ricardo Haneine, A.T. Kearney
378
ROUNDTABLE: Will Automation Become a Threat for Mexico in Terms of Human Labor?
380
VIEW FROM THE TOP: Mario Hernandez, KPMG Mexico
381
VIEW FROM THE TOP: Carlos Argüelles, Santamarina + Steta
382
VEHICLE SPOTLIGHT: Kia Stinger, the Dawn of a New GT
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| ANALYSIS
TESTING MEXICO’S AUTOMOTIVE RESILIENCE TOWARD 2019 The contraction in Mexico’s automotive market that started in 2Q17, elongated NAFTA negotiations, the US tax reform, changing US tariffs on raw materials and weak consumer confidence in Mexico are only a handful of the challenges that the Mexican automotive industry has faced in 2018 and could carry into 2019 The Mexican automotive industry performed well in 2017
supply chain by type of process, boosting growth of all
despite the momentum lost in the first months of 2018.
kinds of suppliers while promoting quality certifications
The sector now needs to demonstrate its resilience against
and specialization among players,” he adds.
troublesome macroeconomic factors that are weighing on Mexico’s automotive future. Vehicle sales continue
Eduardo Solís, Executive President of AMIA, agrees with
on the low side and production faced stagnation in 1H18,
the ministry’s production estimate but warns about the
although vehicle exports are on the rise. All in all, however,
difficulty of forecasting in the face of the complicated
the industry is maintaining a positive yet sober outlook for
scenario that the Mexican automotive industry faces. “If
the road ahead.
no Section 232 measure is implemented, we still see a possibility to reach production of 5 million light vehicles by
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Considering that 2016 marked an all-time high in terms
2020 and exports of over 4 million units,” he says. Section
of annual sales for the Mexican automotive industry with
232 of the Trade Expansion Act of 1962 determines whether
1.6 million units marketed, a contraction in sales could
vehicle imports are a threat to US national security and
be expected due to the nature of economic cycles. All
allows the US president to impose tariffs or quotas on
that goes up eventually comes down and the Mexican
vehicle imports from Mexico or elsewhere.
automotive market is no exception. Total vehicle sales fell by 4.6 percent in 2017 compared to 2016 to 1.53 million
“These are interesting times and particularly now, many
units. The downturn continued in 2018, totaling a decrease
changes are coming.” Solís points out that Mexico has
in sales of 8.4 percent between January and June 2018
proven its capabilities as a competitive automotive hub
compared to 2017 according to data from AMIA.
and now must define the best form to sail through trade challenges, such as the possibility of new US tariffs on
In terms of production, growth rates have been meager
vehicle imports similar to those on aluminum and steel.
throughout 2018 due to a variety of setbacks that OEM
“We are on the brink of a pointless trade war that clouds
operations in the country have faced. Volkswagen has cut
whatever prediction we might make,” he warns.
back its Jetta production in Puebla, the flooding of Honda’s Celaya plant put production on stand-by for a while and
In terms of domestic sales, Guillermo Rosales, Director
Ford stopped assembling for three days in February in
General of AMDA, says the downturn is related to inflation
Cuautitlan due to a component shortage.
impacting the population segments that drove market growth in previous years. “We hope the second half of 2018
Despite this, several industry leaders agree that the
will yield better results considering the base of comparison
country’s automotive industry is on its way to reaching
set in 2017 is lower,” says Rosales. “Inflation has started
its objectives provided some challenges are overcome.
to recede while interest rates remain relatively low, which
According to Ildefonso Guajardo, Mexico’s Minister of
could help the demand curve stabilize.”
Economy, the government is maintaining a positive outlook for the future performance of the Mexican
To prevent an ongoing sales contraction from taking
automotive industry. “Our forecasts show that by 2020,
a toll on their profits, OEMs and dealer groups need to
light vehicle production could reach 5 million units per
ensure they are supplying what the market demands,
year,” he says.
according to Guillermo Prieto, Chairman of AMDA. Mario Hernández, Leading Partner of the IMMEX Segment at
Guajardo underlines that the establishment of assembly
KPMG Mexico, says comprehensive financing products
plants in Mexico during Peña Nieto's administration will
and the entrance of younger generations will play a key
increase demand for auto parts. This growth can translate
role in vehicle sales bouncing back to the levels of 2015 or
into opportunities to attract more foreign component
2016. “Competitiveness is key for the automotive industry
manufacturers and the strengthening of the local Tier 2
to overcome the challenges it faces and to continue being
and Tier 3 supplier base. “It is necessary to develop the
a strong pillar of the Mexican economy.”
VIEW FROM THE TOP |
OPPORTUNITIES AND PROMISING MARKETS GUILLERMO PRIETO Chairman of AMDA
Q: What can OEMs and dealerships do to prevent an
having a profit both in the sale of a new vehicle and in the
ongoing contraction in the domestic market?
repurchase and distribution of the used unit.
A: OEMs must ensure availability of supply to meet the market’s demand. Meanwhile, dealership groups must be
Q : H ow h ave d i f f e re n t b ra n d s fa re d i n t h i s
very careful in their business management to maximize
decelerating market?
profitability. However, the market should strive for a more
A: We have seen a clear decrement in sales of American
level playing field in terms of car sales. On the one hand,
brands. Between 2016 and 2017, Asian brands grew their
distributors play under very strict rules and regulations
market share by 1 percent on average, with some brands
from both governments at all levels and OEMs. On the
growing in sales volume by 17, 30 and even 50 percent.
other hand, there is still an informal market of imported
European brands, on the other hand, lost 2.6 percent
used vehicles that operates with no legal standards
of their market share, while American companies fell 14
whatsoever.
percent, which represents a loss in sales of 71,500 units.
These cars have been a cancer for the national industry that
Q: How attractive have hybrid and other green units
we have worked to exterminate. In 2006, imports equated
become for the Mexican consumer?
to 140 percent of the total new vehicle sales in the country
A: Green vehicles have become a hot topic globally and
but by the end of 2017, this ratio dropped to 8 percent. We
Mexico is no exception. However, these units still represent
do not ask, however, for the border to be closed. We merely
a very small percentage of the total sales in the country.
want this control to be maintained so we do not become
Between January and December 2017, only 10,512 hybrid and
the dumpster for US vehicles that are no longer permitted
electric units were sold in Mexico, although this represented
to circulate in that country.
an increase of 27.3 percent compared to the numbers from 2016. Only 257 of these units were full-electric and of the total
Q: How important is the used-vehicle segment in the
10,512 units, 44 percent were sold in Mexico City. Comparing
current domestic market environment?
the results from 2018 with 2017, 2,227 green vehicles were
A: Thanks to the warranties established by OEMs of up
sold between January and February 2018, up from the 1,286
to seven years in some cases, the used-vehicle market
sold in the same period in 2017 and representing an increase
has become critical for the development of the domestic
of 73 percent. Having said that, only 28 full-electric vehicles
market. Vehicles that are two, three or even four years
were sold between January and February 2018, while in
old are still in optimal conditions and under warranty
2017 that number was 60. Overall, we see a definite trend to
terms, which means they represent an opportunity for
embrace new technologies in the Mexican market but these
dealers to develop more business. Moreover, boosting
should be more affordable to have success in the country.
used-vehicle sales also opens a new market for financing
At the same time, the government should continue working
companies that can take advantage of the same vehicle
on incentives that boost sales of these vehicles, such as
more than once. Certain banks and captive financing
toll discounts and tax breaks. The current administration is
arms are already exploring this niche but there is still a
unlikely to implement something new in this regard but we
challenge due to the lack of reliable statistics regarding
want it to be a priority for the next government.
the vehicle park. Most used vehicle transactions are done between
The Mexican Association of Automotive Dealers (AMDA)
individuals, so companies must find a way to encourage
was founded in 1945 and it now represents over 1,800
people to sell their cars back to the dealership. Creating a
dealership groups located in more than 210 cities throughout
purchase and repurchase cycle would lead to companies
the country
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| VIEW FROM THE TOP
DECELERATION DOES NOT EQUAL STAGNATION GERARDO SAN ROMÁN Head of Latin America at JATO Dynamics
Q: What is JATO Dynamics’ perspective regarding the
time, clients must learn they cannot keep purchasing vehicles
development of the domestic market?
under conditions as attractive as they have enjoyed so far.
A: Domestic sales are not falling, they are just decelerating.
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Moreover, Mexico is not the only market going through this
Prices have gone up as have interest rates and companies
process. Our forecast is that by the end of 2018, we will
have offered lower down payments and longer financing
see a contraction in sales of 4-5 percent compared to 2017,
terms as a way to counter this. However, what this reflects
reaching total sales of between 1.4 million and 1.42 million.
is that people have lower purchasing power and need
All markets have a defined size and we cannot force them
more time to finalize their investment. This dynamic is not
to grow artificially just by implementing more incentives.
sustainable in the long term. Particularly in an election year
Mexico has the potential to reach yearly sales of 2 million
such as 2018, it is even more difficult for companies to
units but not in the short term. We think the market will start
convince clients to push their purchases ahead.
growing again until 2022 and by 2025 we might be near the Q: What advice would you give to the industry regarding
2-million mark.
the domestic market’s deceleration? The industry plays with the elasticity of the market and in
A: We have to be more realistic and more pragmatic in
Mexico there was a huge promotion of financing alternatives
the way we approach business. As a culture, Latins have
that led to years of aggressive growth. This, combined
a problem understanding growth, business sustainability
with a flawed public-transportation system, fostered an
and competition. Markets like Mexico and Brazil are strong
environment that sped up sales. Clients pushed their sales
and they have yielded good results. Yet, the industry sees
ahead, supported by longer credit plans established by OEMs
the current stabilization as something negative. We are still
and financing arms that went from 24-month terms to 36,
not mature enough to recognize the cycles under which the
48, 52 and even 72 months.
industry operates. We are coming from a peak in the cycle and now we are entering a stabilization stage. Now is the
Almost 70 percent of all new vehicle sales
time to prepare for when the industry
are financed and each year more and
starts moving up again for another four
more clients choose plans lasting 48 to 72 months. By enabling this, companies are extending repurchase terms and disrupting the sales cycle. We are finally noticing the effects of this strategy; the
70%
rate of financed sales in the domestic market
market cannot sustain such growth levels indefinitely and that is completely natural.
or five years. The used-vehicle segment is a perfect example of a new business opportunity for the market. For as long as new-vehicle sales go down, distributors should give a much stronger push to the used-vehicle
segment to attract new clients while the market recovers its Q: How can distributors strengthen their position in the
momentum. Financing companies should also see this as a
market under these uncertain conditions?
greenfield area, considering they can take advantage of the
A: Distributors must refocus their strategies toward selling
same vehicle for two or even three cycles.
less but with better margins. Meanwhile, OEMs must keep demand in sight so they do not overwhelm distributors with
Q: How do you think changes in international demand will
inventories that will stay static. Sales strategies must change,
impact Mexico’s production operations?
focusing not on volume but on the experience the client has
A: Production will move according to international demand
when buying a car. This will be the only way companies will
and we will most likely see a reduction in our vehicle output.
reactivate the purchase and repurchase cycle. At the same
OEMs are making decisions on their product lineups based
on the profitability of each product segment. This is a
to gradually enter the market will not take Chinese OEMs
pragmatic view, especially considering that competition in
very far. Korean brands, in comparison, invested heavily
the compact and subcompact segment is becoming fiercer.
on marketing their vehicles and letting the country know
Korean companies, for example, have aggressive plans and
they were here to stay. Chinese brands are also here to
for some competitors, facing this challenge means sacrificing
stay but their advance will be more measured. Once they
profit margins in favor of volume. Instead, companies should
figure out the market, I have no doubt they will implement
focus on segments where they can be the most competitive
extremely aggressive strategies supported by resources
and optimize their earnings.
from their home country.
OEMs, however, are also facing disruptive changes in their business models. Users no longer seek vehicle ownership but mobility solutions. In 2016, then-CEO of Ford Motor Company Mark Fields said the company should no longer focus on selling cars but on providing mobility alternatives for users. This makes perfect sense, particularly when noticing that production costs of certain models are increasing without generating sizeable returns. There is nothing political behind these decisions,
Light-vehicle sales will contract by 4-5 percent by the end of 2018 resulting in 1.4-1.42 million sold units
just business projections. Q: Regarding NAFTA, what impact do you see for
Q: How ready is the Mexican market to ditch its stigma
Mexico’s future?
regarding these vehicles?
A: Negotiations are moving at a pace that makes no sense
A: This is a cross that Chinese brands will have to bear
in an effort to strike a deal under any circumstances.
and shake. Mexican consumers have already proven they
However, we will not see a final agreement before the
are no fools and they are demanding, at least with the
end of 2018, which creates a new layer of uncertainty for
brands already established in the country. Some clients
the industry. Investments are on hold in many clusters
might have had bad experiences with Chinese vehicles
because of the negotiation regarding rules of origin.
but the future of new brands will depend on how they
Having said that, I do not think there will be a disruptive
present themselves to the public. If these companies
impact in the industry since it is in all participants’ interest
decide to invest and participate as actively as any other
to operate under the best possible trade conditions.
brand in the market, the result will be positive. It will
The region is solid enough to endure these challenges,
definitely take time to eradicate previous ideas regarding
especially after years of building an integrated supply
image and quality but Mexicans are willing to invest in
chain among all three countries.
good cars regardless of their origin.
Mexico is trying to avoid the implementation of an absurd
Q: How important will digitalization be for distributors and
rule in regional content. Meanwhile, the US is betting on
what risks might companies face should they not embrace
a really aggressive negotiation strategy in an effort to
these technologies?
incentivize more investment to go its way, supported by
A: Consumers are now part of the digital world, which
changes to its fiscal environment. Mexico has not been
means the risk for companies that choose to not play by
clear regarding its position or what it tries to bring to
these rules will be considerable. Purchasing processes are
the negotiation table and so far, my perception is that
completely different nowadays and even though sales do
those in charge just want to maintain things as they
not end online, they certainly start there and 60 percent
were. There is not a clear view toward modernization
of the time through a smartphone. As an emerging
and the government will probably use its position in other
economy, Mexico has adopted the latest technology
industries to gain leverage on automotive matters.
trends much faster than developed countries and now, connectivity and Internet solutions are as equally
Q: What opportunity do Chinese brands have to grow
advanced as in the US or Europe.
their position in the domestic market after FAW's failed attempt? A: They will definitely grow but maybe not at the rhythm
JATO Dynamics is a business intelligence provider focused
they do in China. So far, these brands have made very timid
on the automotive industry. The company has specialized
efforts to grow in the Mexican market due to previous bad
solutions for car and auto part manufacturers, distributors and
experiences. The model they are using of finding a partner
fleet managers
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| VIEW FROM THE TOP
PRIORITIES FOR A NEW TRADE ENVIRONMENT
Manuel Nieblas Partner and Manufacturing Industry Leader at Deloitte Mexico
Alberto Torrijos Partner and Automotive Sector Leader at Deloitte Mexico
Q: What is Mexico’s greatest opportunity to maintain its
means that the average wage to produce those parts
competitiveness following the NAFTA negotiations?
will be close to the standard the US wants to set. Mexico
AT: Mexico’s extensive FTA network remains one of its
would have to make an effort to increase wages but not to
key strengths. The country has now entered the CPTPP
levels of US$15 per hour. The endgame of this proposal is
agreement and is negotiating its FTA with the EU, which
to incentivize foreign investment in the region, which will
means more roads are opening for Mexico to diversify its
boost local content regardless of the wage level where it is
operations and to lower the impact that an altered or even
manufactured.
canceled NAFTA could bring. At the same time, talent is
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without a doubt one of the country’s greatest advantages.
AT: Salaries of technical and administrative positions in the
Over 100,000 engineers graduate each year and participate
automotive industry have incremented by 10-12 percent in
in the development and implementation of new technologies,
the past five years but are still nowhere near what we can see
including Industry 4.0 practices. Furthermore, OEMs and
in the US or Canada. The country is not ready to make such a
leading Tier 1 suppliers are now establishing their own
drastic change in wage rates and companies cannot absorb
training centers or universities to ensure talent availability.
those added costs. Furthermore, raising salaries artificially
Such is the case with Nissan, BMW and Audi that have
would only lead to inflation and an impact on the final price
training centers working closely with the state and Federal
of the vehicles that would have to be paid by the customer.
governments.
In the end, this measure will only diminish the whole region’s competitiveness. Instead, the US proposals should be more
MN: Academic institutions have made great advances in
oriented toward supply chain and technological integration.
collaborating with the industry to deliver talent with the capabilities that companies need. Automotive clusters
Q: What should be Mexico’s priorities in a new NAFTA
in particular have actively promoted integration between
landscape?
the theoretical concepts taught in the classroom and the
AT: The country’s priorities should focus on how to attract
practical approach that students can explore within the
more investment to production of hybrid and electric
industry. Mexico has proven itself as a manufacturing hub
vehicles. OEMs have already vocalized their strategy to
with a high level of integration in the North American region.
bring these models to the mainstream given that so far,
Our goal now is to continue developing the local supply
they represent less than 2 percent of the global market. Our
chain, particularly if we are to meet more stringent regional
entire production infrastructure is oriented toward internal-
content rules in a NAFTA 2.0 scheme.
combustion vehicles and if we do not change that, we will commoditize our offering. The future is electric and our
Q: How viable is it to change wages in Mexico to levels more
supply chain must evolve from focusing on what will later
in line with the US and Canada?
be a commodity to an added value.
MN: In reality, foreign players without local production would be the most affected by the implementation of an average
MN: We need to have an integral proposal that includes not
wage. Components manufactured in the North American
only vehicle production but also auto parts. The government
region will include content from all three countries, which
must pay closer attention to how new technologies will impact the industry and companies must also be aware of how their business will change. At Deloitte, we are working
Deloitte Touche Tohmatsu Limited , more commonly known
on ways to raise awareness about these issues among
as Deloitte, is a conglomerate of independent firms that offer
industry players, particularly Tier 2 and Tier 3 businesses
audit, tax, consulting, risk and financial advisory services. In
because every company knows something is happening but
2016, the company generated US$38.8 billion in revenue
they do nothing about it.
VIEW FROM THE TOP |
THE ROAD TO IMPROVED COMPETITIVENESS RICARDO HANEINE Partner at A.T. Kearney
Q: How have technology and digitalization impacted the
automotive industry is thriving, its contribution to the
development of manufacturing operations in Mexico?
national GDP is limited to 3 or 4 percent due to the lack
A: Most plants built after the late 1990s already included
of domestic auto part production. Mexican Tier 1s offer
advanced automation processes and employed a minimal
highly competitive costs but further down the production
number of workers compared to older facilities. New plants
chain, the country’s offering is quite fragmented. This
still have work stations managed by few employees but
has been one of the main complaints from international
they are restricted to specific tasks such as quality control.
companies for over 30 years. Every new government
Automation has definitely displaced a considerable number
administration has established the development of the
of workers from the industry and digitalization, as well
local supply chain as a priority and even though the
as the arrival of Industry 4.0, will eliminate another layer
industry has improved, it has not done so to its full
of the workforce. Today, labor is still an important factor
potential.
of production in companies’ cost-competitive strategies but if digitalization were to reach a critical level, Mexico’s
Q: If the government has made the development of the
advantage as a low-cost manufacturing country supported
national supply chain a priority for 30 years, why has the
by qualified technical talent would be at risk.
country not advanced to its desired state? A: There has not been enough articulation between
We have studied the root of Mexico’s competitiveness and
the industry and the government. There has been
one of a key aspect is labor productivity adjusted by cost.
improvement if we consider that in the 1970s we used
OEMs and suppliers have reached the highest productivity
to manufacture only harnesses and other maquila
levels within the manufacturing industry. This rate is
components. However, the country’s true potential shows
much higher than the cost level related to labor. Salaries
we still have a long way to go. Having a stronger Tier 2
in Mexico are much lower compared to other automotive
and Tier 3 base could be a trigger for further investment,
manufacturing countries, which offers a clear advantage
but strategies to support SMEs and train them on how to
when adding the productivity levels that the national
improve their financing strategies should be expanded.
workforce can reach. China, for example, has increased productivity considerably but its labor costs have also risen
Q: How ready is Mexico to support the coming
accordingly thus reducing its relative competitiveness.
investments from new OEMs and suppliers? A: Availability of human capital is becoming a challenge
Q: How sustainable is Mexico’s competitiveness?
across most clusters. There are not enough urban
A: The only way to remain competitive is to increase
development initiatives nor mobility options for workers
productivity. That can only be achieved by increasing the
to come from other regions to address the needs of the
added value that the country can offer and the capabilities
fastest-growing clusters. Logistics infrastructure is also
of its local talent. Companies need to find a way to
proving insufficient to support the rising level of exports.
participate in the earliest stages of product development
The projected investment in port infrastructure does not
with design and engineering processes. The percentage of
match the need for technology and modernization to
engineering activities currently done by OEMs in Mexico is
remain competitive in both time and quality of service.
minimal but we have enough capable talent to participate more actively. Many Mexican engineers are even moving to OEMs’ home countries to collaborate on design operations.
A.T. Kearney is a global management consulting firm present in over 40 countries. The firm works with over 350 companies
There is also an opportunity to reduce our imports and
in the Fortune Global 500 and has a team of over 3,600
increase the value of local production. Even though the
associates
377
| ROUNDTABLE
WILL AUTOMATION BECOME A THREAT FOR MEXICO IN TERMS OF HUMAN LABOR?
The automotive industry has been a main driver in the adoption of automation and Industry 4.0 practices. Although benefits are clear in terms of efficiency and production quality, companies are still unsure of how these new concepts will fare when compared to Mexico’s cheap and skilled labor. Being human capital one of the key advantages the country offers as an investment destination, will automation become a threat to the Mexican industry’s way of working? Automation companies and equipment manufacturers are leading the charge in this transformation process and Mexico Automotive Review took this question directly to them.
Automation delivers challenges, including the development of more local technologies and the training of specialists in products and solutions that boost productivity, process optimization and cost reduction. It has an impact on jobs — or more accurately, the transformation of jobs — but Mexican companies are willing to change their production processes and make use of the workforce. I do not see risk
VÍCTOR FUENTES 378
Director General of Mitsubishi Electric Automation Mexico / Latin America
in this process as much as I see opportunities for the industry to achieve a more agile competitiveness. This process implies greater investments in the personnel that will design, produce and operate these lines, but they will also produce a different kind of resource, particularly human capital. It is no longer about having a worker tightening four screws eight hours a day but having a person who is designing new products and instrumentation to optimize the process adapted to a machine.
Automation is a natural process. If cars were still being manufactured following the production process implemented by Henry Ford, most people would not have a vehicle. Technology brings innovation. Furthermore, the impact that technology has in economic development cannot be neglected. If we want to remain competitive as a country then the workforce must adopt technology and digitalization. In the past,
MIGUEL LÓPEZ Regional Director of Rockwell Automation
rural work transformed into a more industrialized process and now our challenge is to improve competitiveness based on productivity goals. We want to help our clients embrace these changes and improve their operations, while helping their workforce understand and take advantage of what technology can offer through training in operation and maintenance. Digitalization is key for the industry’s development and Rockwell Automation is leading by example in its implementation.
The essence of automation is to handle all repetitive and dangerous tasks. While this may represent the loss of jobs that endanger or bore workers, it also allows large factories to operate with fewer people while saving lives and employing workers in more valuable areas. Human creativity cannot be replicated by any algorithm and change is one of the natural processes that humankind has always faced. However, for this transition to
RAFAEL FUNES Executive Chairman of LOVIS
be implemented successfully, it is necessary to retrain those who will lose their jobs to robotics and automation. Employment grows in areas where investment in automation is made but talent must be sufficient to meet the new needs of the industry. If a certain region cannot meet the human capital needs of potential investors, it is the responsibility of the government to offer conditions that enable social and geographic mobility.
It is important to understand that not everything about automation is solely positive or solely negative. There would be an adverse effect on one hand but an advantage would result on the other. Automation is usually addressed from a strictly labor-oriented point of view, which is undeniably disadvantageous. However, automation makes production lines more efficient, faster and productive, which is what the country strives for. Technological integration will definitely have an effect on jobs but people who continue working will be well-trained and knowledgeable operators rather than workers whose job is simply to move parts
JOSÉ FIGUEROA Director General of Marposs México
between two areas.
Automation will bring opportunities to the country rather than risks. Labor costs in Mexico are highly competitive and the goal should not be to stop employing labor but to migrate to hybrid systems. This will prompt labor to become more specialized, which will benefit workers as they will receive higher salaries. Automation will also force us to rethink the educational model so people are trained based on competencies. In the case of companies that employ manual assembly processes, it is not recommendable to implement a fully-automated process right from the start. Hybrid solutions — a combination of manual processes and automation — enable clients to continue employing
ADRIÁN SALINAS General Manager of ATC Automation
workers who can cultivate new skills, while countering variables such as turnover. 379
Incorporating new technology also means having more integrators and programmers to support its implementation. Automation does not always imply fewer jobs. The industry is now moving to more advanced operations for which workers need to learn how to work with different software and to control new interfaces. Basic operators might gradually be phased out but there will be many opportunities in technology integration and engineering operations. Similarly, automation will require constant service and maintenance. In the end, the industry will need people with new and more advanced skills who will also be paid accordingly. There is considerable investment in Mexico in engineering education and this home-grown talent will fill these positions.
BRADFORD BARTMESS Director of Sales for Latin America and Canada at Nikon Metrology
Our equipment is a tool that operators use to make their activities more productive. If productivity grows, the company grows and so does its labor force. This is a similar process to what we went through when computers arrived. Many jobs were lost to computers but now no company would be able to survive without one, let alone be successful. Human labor will have to adapt and become more qualified but even then, talent will be cheaper in Mexico than in other countries such as the US and Germany. Companies are looking for productivity and efficiency in their processes so automation, combined with capable talent, will push the country forward and will
MANUEL SORDO General Manager for Latin America of Universal Robots
attract more foreign investment.
Very few companies in Mexico will reach a 100-percent implementation of Industry 4.0 practices, mainly because of the necessary investment that this change requires. Nevertheless, there is still a considerable area of opportunity to automate the Mexican industry. By complementing labor-intensive processes with appropriate automation solutions, companies can increase their productivity, efficiency and quality levels without having to eliminate numerous jobs. If the country wants to remain a key industry player, we have to make this transition and improve our cost-competitiveness beyond cheap labor.
ANTONIO MENDOZA General Manager of Balluff
| VIEW FROM THE TOP
TAXES, RULES OF ORIGIN AND ELECTIONS: THE ORDEALS OF MEXICO’S AUTO INDUSTRY MARIO HERNANDEZ Leading Partner of the IMMEX Segment at KPMG Mexico
380
Q: What main challenges should Mexico’s economic
Q: How feasible do you consider the US’ proposal to
development strategy address to be successful?
include the wage factor in the NAFTA 2.0 negotiation?
A: Most challenges can be linked to three areas: the US tax
A: Salaries cannot be regulated by decree, so establishing a
reform, rules of origin in NAFTA and the 2018 federal elections
formula whereby only salaries above a certain amount can
in Mexico. The US tax reform was approved with the sole
be considered to meet regional content regulations would
purpose of attracting FDI to the US thus creating more jobs.
force Mexico to focus only on raw material supply. Mexico
The US reduced corporate tax rates to 21 percent while in
has focused too much on intensive labor activities and little
Mexico they are at 30 percent, which could be troublesome.
on better-paying automotive operations such as design or
On the NAFTA side, changing rules of origin could heavily
technology development. The US argues that Mexico has
impact international supply chains and economic integration
kept its salaries low to remain competitive but this was
in the region. If regional content is increased without
the result of market evolution. The US needs a competitive
proper analysis and a period of adjustment, efficiency of
Mexican automotive industry so its own industry can flourish.
manufacturing operations could be disrupted negatively in
If rules of origin were not met through regionally-sourced
all three countries. Changes must not take place overnight
raw materials and salaries were punished, companies would
but over a transition period that lasts between five and
face tariffs levied on their products. Final consumers in the
10 years so companies can find ways to comply with new
US would be the most affected due to the price increases
regulations and countries can create programs to support
resulting from these tariffs.
their local industries. Any disruption to the Mexican economy will bear an impact on the automotive industry and that
Q: How can Mexico improve labor conditions without
also includes the 2018 presidential elections. Exports may
compromising its competitiveness?
not suffer much as long as we have good trade conditions
A: Almost 24 years have passed since NAFTA was
with our commercial partners but the domestic market could
enforced and the wage gap between Mexico and its
suffer from reduced consumer confidence.
northern neighbors has only increased. The automotive industry is highly competitive and usually offers better
Q: If regional content were to increase, how could Mexico
salaries than other manufacturing industries but there is
make the most of this new trade scenario?
still a large margin for growth. A key concern regarding
A: Mexico is the ideal country to produce more regional
elevated salaries is the inflation that usually ensues and
content if it were necessary. A more stringent rule of origin
the impact on people’s purchasing power. Salaries should
would be a big opportunity for Mexico to develop its local
grow naturally, according to prices so purchasing power is
supply chain and incorporate more local Tier 1 and Tier 2
not damaged in a vicious cycle.
companies. OEMs have no issue with investing in Mexico but they will not put their investments at risk if suppliers
Q: How can Mexico boost its trade relationships with key
cannot meet their demands. Mexico has the necessary
automotive markets such as China?
infrastructure and competitive labor to produce more
A: The possibility of a trade war between China and the
regional content but both the industry and the government
US offers opportunities for Mexico to diversify its trade
must be involved in developing the local supply chain.
partners, become more competitive and attract FDI from more diverse origins. Chinese automakers aiming to manufacture vehicles in Mexico for the Mexican, US and
KPMG is one of the Big Four global professional services
Canadian markets could bring more investments. It is time
companies. The company offers audit, tax and advisory services.
for Mexico to truly exploit its FTAs with Europe, Japan and
KPMG specializes in regulatory compliance, international trade,
the CPTPP, increase trade volumes with other countries and
market entrance and growth strategies for auto clients
reduce its dependence on the US.
VIEW FROM THE TOP |
INTEGRATION KEY FOR AUTOMOTIVE DEVELOPMENT CARLOS ARGÜELLES Lawyer and Partner at Santamarina + Steta
Q: How open have Mexican companies been to M&As as a
Q: Considering the opportunities that still exist for M&As, how
way of growing their position in the automotive industry?
can Santamarina + Steta help companies in these processes?
A: Companies are gradually embracing this, understanding
A: We support our clients using an integral approach. As a
it is a global practice. Suppliers are constantly forming new
full–service law firm, we are able to assist our clients in a wide
partnerships but even OEMs are merging their operations,
array of legal matters including M&A, corporate, litigation,
resulting in larger consortiums. One of the most popular
tax, labor, environmental, real estate and intellectual
mergers between suppliers in recent years was between ZF
property. We participate from the strategic planning of
and TRW. Several of our clients in the automotive industry
the project and the due diligence to the establishment of
have successfully used M&A transactions as a way to
the purchase agreement and the authorization processes
expand and grow their business.
with the different governmental authorities and economic competition agencies. At the same time, we offer clients the
Collaborations are forming both vertically and horizontally.
advantage of collaborating with our network of independent
Integrations between clients and their suppliers provide
firms across the globe. These partners are distinguished
more certainty regarding component availability and both
by the high-quality standards of their employees and their
companies can boost their cost-competitiveness through
status as full-service firms. All are leaders in their countries
implementation of better practices and similar technology.
and genuine experts in the local business community,
Mexican companies can take advantage of their global
authorities, laws and practices.
partners’ experience and also have a lot to offer to a growing global supply chain.
Q: What are the main challenges that both national producers and importers face to reach their goals?
Q: What are the biggest challenges in terms of regulations
A: Changes to NAFTA will definitely impact the industry,
for companies to implement M&As effectively?
but Mexico has a solid economy and a strong industry to
A: For the past 30 years, Mexico has had an open market
help it wade through these challenges. The country has
for M&As. Recent federal administrations in particular have
received investment from many regions besides the US and
been concerned about attracting foreign investment and
companies will be able to sort any obstacles, albeit suffering
that has prompted alliances in different sectors including
from the natural cycles this will entail.
automotive. Even though the domestic market contracted, production One of the main challenges we face is maintaining
and exports continue to grow. Mexico is the third-largest
a healthy competition environment. We now have a
exporter in light vehicles according to AMIA and our priority
modern regulator in the Federal Commission of Economic
now should be to maintain that position and advance it as
Competition (COFECE), which has been meticulous in
much as possible. NAFTA will remain our main market but
ensuring the end consumer is not impacted negatively
we should export to new regions. The country, however,
by company integrations. Having said that, I still see an
should not neglect domestic sales and the government
opportunity for more automotive companies to collaborate
should push for the integration of new automotive
and form new integrations in Mexico.
technologies such as hybrid and electric models.
Companies in Mexico must be open to receiving capital from foreign investors, but Mexican companies should also
Santamarina + Steta is a full-service law firm with more than
continue to invest in other regions like Europe and Asia.
70 years of experience in the Mexican market. With over 100
Some players are already leading companies in the country
collaborators, the firm has vast experience in sectors such as
and have now been growing beyond Mexico’s borders.
automotive, aerospace, energy and real estate
381
| VEHICLE SPOTLIGHT
KIA STINGER, THE DAWN OF A NEW GT Kia’s swift road to success in Mexico has been mainly fueled by a strong and attractive product portfolio. With the new Kia Stinger, the brand promises to disrupt the GT segment and the way these models are perceived in the market. The new Stinger was born from the basis established by the Kia GT, a concept that was unveiled at the Frankfurt International Auto Show in 2011 to convey the future of the brand in terms of design. “Stinger will fundamentally change Kia’s image globally,” said Peter Schreyer, the company’s Chief Designer in an October 2017 news release. “I have no doubt (Kia Stinger) will revolutionize the clients’ perception toward the brand. It will push us toward a new era.”
Kia Stinger is the fastest accelerating model in the company’s lineup, going from 0 to 100km/h in 4.9s Under the hood, the Stinger features a Theta four-cylinder, 2-liter turbocharged engine capable of delivering 250hp at 6,200rpm and torque of 353Nm at between 1,400rpm and 4,000rpm. The vehicle can also be equipped with an alternative V6, 3.3-liter Lambda II turbocharged engine with a power output of 365hp at 6,000rpm and torque of 510Nm at between 1,300rpm and 4,500rpm. Units featuring the Lambda II engine are capable of reaching top speed of 270km/h and accelerating from 0 to 100km/h in just 4.9s. Both engine configurations are coupled to an automatic eight-gear transmission and a Centrifugal Pendulum Absorber torque converter, a common element in aviation and racing applications to reduce vibration and torsion stress in the powertrain. Safety has also become a priority for Kia, which is why the new Stinger includes a vehicle-stability management system that supports the car’s electronic stability control system to improve braking and handling. Other features included in this model are a rear cross-traffic alert, a surround-view monitoring system and blind-spot detection. All safety components are also enhanced by an advanced highstrength steel frame and seven airbags to ensure passenger safety, both actively and passively.
383
ACRONYMS AMDA
Mexican Association of Automotive
GM
General Motors
Distributors
IMMEX
Maquiladora Manufacturing Industry and
AMIA
Mexican Association of the Automotive Industry
INA
National Auto Parts Industry
ANPACT
National Association of Bus, Truck and
INEGI
National Institute of Statistics and
Export Services
Tractor Manufacturers
Geography
ANTP
National Association of Private Transport
IPN
National Polytechnic Institute
BRT
Bus Rapid Transit
ITESM
Monterrey Institute of Technology and
CONACYT
National Council for Science and Technology
Higher Education ISO
International Organization for
CONALEP
National College of Technical Vocational Education
KPI
Key Performance Indicator
CPTPP
Comprehensive and Progressive
NAFTA
North American Free Trade Agreement
Agreement for Trans-Pacific Partnership
NOM
National Mexican Norm
United States Environmental Protection
OEM
Original Equipment Manufacturer
EPA
Standardization
Agency
R&D
Research & Development
ERP
Enterprise Resource Planning
ROI
Return on Investment
EV
Electric Vehicle
SKU
Stock-keeping Unit
FCA
Fiat Chrysler Automobiles
SME
Small and Medium-Sized Enterprise
FDI
Foreign Direct Investment
SUV
Sport Utility Vehicle
FTA
Free-trade Agreement
UNAM
National Autonomous University of
GDP
Gross Domestic Product
Mexico
ADVERTISING INDEX 6
Government of Guanajuato
162
32
AMIA
178-179 BASF
37
ProCrédito
212
Ministry of Economy
44
Automotive Cluster of San Luis Potosi
234
ANPACT
48
GIRAA Automotive Cluster
255
Guanajuato Puerto Interior
54
Becerril, Coca & Becerril
264
Arbomex
60
Arbomex
275
Helmut Fischer
71
CIDETEQ
283
Marposs
AMDA
88 MBP
296
Grupo Alden
102 Agilent
307
Scotiabank
108
CLAUGTO
311
LUMO Financiera del Centro
113
MAN Truck & Bus
320
INA
129
Evonik Industries
329
OSRAM
134
Mitsubishi Electric Automation
340 MBE
140
Mazda
370
155
MISUMI
COFOCE
SPOTLIGHTS 22-23
Guanajuato, Crown Jewel of the Bajio
52-53
Guanajuato Puerto Interior, from Manufacturing to Mindfacturing
82-83
Zacua, the New Mexican OEM Bet
126-127
BASF's Automotive Color Trends 2018-19: Keep it Real
150-151
MISUMI MEXICO Ready to Support Industry 4.0 Implementation
184-185
OSRAM XLS, Revolution Through Standardization
230-231
Next Generation Scania, Renovated Sustainability
242-243
Volkswagen's Delivery 6.160: the New Addition to the Family
280-281
PHASCOPE PAINT: Accurate Measurement in the Palm of Your Hand
354-355
Mazda MX-5 2019, a True Connection
382-383
Kia Stinger, the Dawn of a New GT
ROUNDTABLES 28-29
What Are Mexico's Opportunities to Improve its Global Positioning?
50-51
What Advantages Does Your State Provide to Potential Investors?
76-77
How Attractive is Mexico As an Engineering Destination?
149
What Can Local Companies Do to Participate in Japanese Manufacturing Chains?
172-173
How Ready is the Mexican Market to Ditch its Stigma Regarding Chinese Vehicles?
228-229
How Can Local Companies Participate in Global Production Chains?
250-251
Do You Consider Mexico a True Logistics Hub?
334-335
What Role Will Digitalization Play in the Industry's Evolution?
367
How Will Electrification Impact Mexico's Manufacturing Operations?
378-379
Will Automation Become a Threat for Mexico in Terms of Human Labor?
INFOGRAPHICS 40-41
Location, Location, Location
68-69
Competition in the Big Leagues
100-101
Mexico's Main Export Market
116-117
Manufacturing Footprint Grows
144-145
Strength in Numbers
166-167
Asian Presence Expands
222-223
A Global Effort
227
Mexico's Auto Parts Strength
346-347
Mobility, a Work in Progress
362-363
An Electric Future
378-379
Will Automation Become a Threat for Mexico in Terms of Human Labor?
INDEX A-G AAM Casting 102
CIDETEQ 70-71, 73, 274, 389
ABB 47, 267, 385
CIMA 77, 366
Agilent Technologies 103, 389
CIMATIC 288
Agility Logistics 239
CLAUGTO 21, 41, 42, 46, 51, 202, 389
Aguascalientes 21, 36, 41, 45, 46, 48, 50, 56, 75, 84, 85, 99,
CLAUT 41, 43, 51, 104, 215, 389
110, 116, 117, 125, 136, 139, 145, 146, 153, 156, 157, 159, 215, 217,
CLAUZ 41, 49, 51
255, 260, 367
COFOCE 20, 29, 389
Air Design 62, 66, 77, 209, 389, 390
Cofremex 327
Alexander Dennis 188, 351
CONACYT 12, 14, 70, 71, 72, 192, 205, 384
Alian Plastics 80
CONALEP 125, 137, 384
AmCham 91, 207
Consultores CPM 75, 77
AMDA 8, 9, 24, 29, 92, 165, 172, 202, 206, 298, 299, 303,
Continental 12, 45, 50, 62, 67, 76, 77, 80, 81, 110, 116, 120-121,
322, 372, 373, 384, 389
122, 131, 181, 193, 214, 221, 222, 247, 332, 342, 390
American Industries 56, 389
Controlar 226
AMIA 9, 10, 14-15, 21, 29, 90, 94, 96, 100, 117, 136, 144, 147,
Corrubox 251, 253
164, 166, 169, 192, 202, 205, 227, 299, 322, 342, 362, 372,
Crane Worldwide Logistics 236, 237, 251
381, 384, 389
Dachser Logistics 240
ANA Seguros 315
Dacomsa 322, 330
ANPACT 25, 115, 193, 202, 322, 343, 384, 389
Daimler Buses 110, 115, 390
Arbomex 63, 222, 365, 389
Dassault Systèmes 47, 77, 290
ARIDRA 322, 323
Deloitte 29, 34, 90, 266, 353, 376, 389, 391
Aston Martin 182, 183, 298
DENSO 104, 149, 152, 209, 323, 332
ATC Automation 266, 272, 379
DHL 248, 249
A.T. Kearney 203, 299, 367, 377
DiDi Chuxing 346, 357, 358, 359
Audi 8, 29, 49, 74, 80, 110, 116, 117, 125, 131, 220, 224, 273,
Dietrich Logistics 247, 390
300, 301, 362, 363, 376
Domino Printing 285
Automotive Cluster of San Luis Potosi 29, 41, 44, 51, 389
Donaldson 90, 99
Automotive Cluster of the State of Mexico 41, 45, 47, 50,
DowDuPont 98, 229, 389, 390
228, 389, 390
Dukke Consultores 74
Autopartes Calderón 332
Dürr 273, 391
AXA 314, 316, 334, 391
Easy 346, 357, 358, 359, 391
BAIC 164, 166, 167, 172, 174-175, 176, 202, 215, 221
Econduce 346, 347, 361
Balluff 271, 379
Element Fleet Management 312, 391
Bancomext 12, 38, 192, 193
Embassy of Japan in Mexico 10, 136, 137,
Banorte 174, 298
Epicor 288
BASF 110, 116, 118-119, 127, 222, 229, 388, 389, 390
Euklid 292
BBVA Bancomer 298, 308
Europartners México 236, 244, 250, 390
Bentley 181, 183, 302, 390
EVCO Plastics 104, 228, 389, 390
BMW 8, 11, 12, 29, 44, 57, 110, 116, 117, 125, 131, 192, 217, 220,
Evonik Industries 128-129, 389, 390
221, 224, 255, 273, 298, 301, 362, 363, 376
Fast Autopartes 203, 322, 326
BNP Paribas 298, 309, 312, 391
Faurecia 80, 222, 223
BOSAL 215, 221, 342
FCA 9, 12, 26, 75, 90, 92, 93, 101, 102, 131, 167, 193, 298, 384
Bosch 12, 45, 110, 116, 131, 193, 214, 222, 226, 323, 332
Ford 9, 18, 26, 55, 66, 74, 75, 77, 84, 90, 92, 93, 101, 105, 125,
Brembo 218-219, 223, 390
128, 130, 131, 167, 218, 224, 283, 298, 300, 301, 332, 362, 363,
Brose 105, 116, 124, 222, 229
366, 372, 375, 378, 389
Cabify 346, 352, 358, 391
Galnik 78
Calsonic Kansei 145, 157, 215, 390
Geodis 34, 203, 236, 238, 250, 390
Car Fast 65, 302, 304, 391
Giant Motors 164, 167, 172, 176-177, 208, 366, 390
CENAGAS 41
Gill Industries 90, 105, 229
CFE 40
GIRAA Automotive Cluster 41, 48, 50, 84, 229, 389
Cheersson 215, 225, 390
GM 4, 12, 18, 29, 44, 55, 57, 66, 77, 79, 80, 92, 93, 100, 102,
CIATEQ 71
118, 125, 153, 158, 193, 221, 271, 298, 300, 362, 384, 389
CIDESI 71, 72, 73, 278, 390
Goodyear 223
INDEX G-R | Google 317, 358
Mahr Corporation 277
Grupo Alden 8, 92, 173, 298, 300, 335, 389, 391
MAN Truck & Bus 110, 112-113, 117, 243, 324, 389, 390
Grupo CTT 85
Marposs 282-283, 379, 389
Grupo Gocar 203, 335, 337
Mazda 18, 79, 92, 118, 131, 132, 136, 141, 144, 145, 149, 156,
Grupo Kopar 284
158, 159, 167, 207, 217, 298, 300, 306, 355, 388, 389, 390, 391
Grupo Mess 73
MCON 305, 334, 391
Grupo Pochteca 79
Mercado Libre 303, 335, 336, 391
Grupo Surman 173, 181, 298, 301, 390, 391
Mercedes-Benz 8, 12, 29, 44, 48, 55, 57, 80, 106, 110, 114, 115,
Grupo Sypeisa 84, 215
116, 117, 125, 158, 217, 220, 259, 298, 324, 362, 363, 368, 390
Guanajuato 9, 18-19, 20, 21, 23, 26, 28, 29, 34, 41, 42,45, 46,
Metalsa 271
51, 52, 53, 56, 62, 101, 111, 117, 141, 142, 143, 145, 154, 156, 158,
Metrobús 188, 344, 346, 347, 350, 351, 353
197, 202, 205, 217, 236, 254, 255, 257, 260, 325
miituo 317
Guanajuato Puerto Interior 19, 30, 52, 53, 254-255, 388, 389
Mikel's 209, 331
HAIMER 287
Ministry of Economy 11, 12-13, 17, 46, 110, 136, 192, 209, 214,
Hankook 215, 224, 325, 335
326, 343, 389, 390, 391
HELLA 81, 122, 222, 323, 328
Ministry of Mobility of Queretaro 348-349, 391
Heller Machine Tools 279
MISUMI 151, 154-155, 388, 389
Helmut Fischer 274-275, 389, 391
Mitsubishi Electric Automation 76, 267, 378, 389, 390, 391
Hino Motors 148
Moldex 68, 77, 366
Honda 9, 18, 21, 26, 45, 51, 124, 136, 144, 145, 147, 149, 156,
Navistar 43, 101, 112, 259
158, 159, 167, 217, 220, 298, 300, 331, 337, 372
Nemak 16, 223, 271
HSBC 35, 389
Nikon Metrology 276, 379, 391
Hyundai 55, 92, 122, 131, 164, 166, 167, 168, 170-171, 173, 208,
Nissan 9, 26, 29, 48, 55, 57, 66, 105, 114, 117, 124, 136, 138-139,
210, 215, 217, 222, 224, 298, 300, 301, 327, 331, 342, 363, 390
144, 145, 146, 147, 149, 153, 156, 158, 159, 167, 208, 217, 224,
IDOM 55
255, 277, 292, 298, 300, 301, 311, 326, 337, 342, 362, 363,
IHS Markit 8, 26-27, 28, 34, 93, 203, 215
367, 376, 390, 391
INA 17, 21, 46, 94, 166, 192, 202, 206, 214, 215, 216-217, 223,
Nuevo Leon 21, 41, 43, 51, 56, 72, 101, 115, 125, 164, 170, 215,
227, 322, 342, 384, 389
224, 246, 251, 258, 272, 274, 353, 363
INEGI 19, 68, 214, 223, 239, 317, 347, 357, 384
Onest Logistics 248, 390
INFINITI 8, 11, 48, 136, 146, 149, 153, 156, 217, 298
Oracle 77, 253, 288
Interpuerto Monterrey 258, 390
OSRAM 122-123, 185, 222, 328-329, 388, 389, 390, 391
IPN 53, 63, 254, 271, 384
Overlap Consulting Group 304
ITESM 45, 47, 63, 67, 77, 197, 254, 271, 366, 384
PELT 249
JAC 164, 166, 167, 172, 174, 175, 176, 177, 202, 221, 301
PEMEX 85, 343
Jalisco 21, 40, 41, 45, 51, 56, 67, 68, 75, 76, 81, 120, 145, 325, 363
Peugeot 301
Jalisco Automotive Cluster 21, 41, 45, 51, 76
Philips 328
JALTRADE 21
Pirelli 128, 223
JATCO 153, 223
PolyWorks 276, 293
JATO Dynamics 8, 93, 173, 208, 298, 374-375
Porsche 116, 183, 247, 298, 301
Kenworth 101, 260
Preh 125, 223
Kia 8, 11, 43, 58, 66, 80, 92, 125, 131, 160, 164, 166, 167, 168-
ProCrédito 36-37, 389
169, 207, 215, 217, 224, 298, 300, 301, 309, 331, 383, 388,
ProMéxico 12, 16, 54, 117, 144, 203, 209, 215, 223, 228, 239,
389, 390, 391
389, 390
KOMET 286, 391
Puebla 41, 49, 51, 55, 64, 65, 68, 79, 83, 110, 111, 116, 117, 125,
KPMG 34, 40, 357, 372, 380, 391
180, 186, 201, 224, 236, 260, 293, 325, 342, 353, 359, 366, 372
Kronos 291
Queretaro 19, 21, 36, 40, 41, 45, 46, 50, 56, 62, 68, 70, 72,
Lamborghini 181, 182, 183, 298, 390
73, 78, 105, 110, 117, 120, 121, 124, 137, 154, 160, 187, 215, 221,
LeasePlan 313
224, 225, 229, 231, 236, 238, 240, 245, 255, 256, 257, 260,
LIS Software Solutions 261, 390
275, 276, 282, 283, 286, 293, 324, 325, 338, 342, 348, 349,
LOVIS 289, 378
359, 389, 391
LUMO Financiera del Centro 310-311, 389
Queretaro Automotive Cluster 46, 50, 73
Magna 80, 222, 362
Renault 48, 55, 114, 117, 139, 145, 146, 153, 156, 277, 298, 306, 337
MAHLE 84, 222, 274
Rockwell Automation 270, 378
INDEX S-Z SAKTËSI 260
TIBA 241, 251
San Luis Potosi 4, 9, 21, 26, 29, 37, 41, 44, 46, 51, 56, 93, 100,
Tokyo Boeki Techno-System 159
101, 110, 117, 125, 217, 220, 224, 226, 238, 244, 255, 256, 273,
TomTom 259
282, 283, 325, 389
Toyota 8, 9, 11, 12, 18, 20, 26, 27, 42, 46, 70, 104, 131, 136, 142-
Santamarina + Steta 381
143, 144, 145, 147, 148, 149, 154, 156, 167, 192, 217, 257, 298,
SAP 253, 288
300, 311, 326, 331, 342, 362, 363, 390
Scania 166, 186,-187, 231, 232, 324, 327, 388, 390
Traffilog 259
Scherdel 130
TREMEC 16, 73, 84, 223, 330
Schunk Carbon Technology 110, 131, 390
TRW 222, 223, 324, 381
Scotiabank 173, 298, 306-307, 334, 389, 390, 391
Uber 299, 314, 315, 346, 347, 352, 356-357, 358, 359, 391
SCT Centro Querétaro 256-257, 390
UNAM 25, 197, 271, 384
Seeräuber Automotive 67, 77
UNIFIN 39, 298
SeguroSimple.com 316, 335
Universal Robots 266, 268, 284, 379, 390, 391
Seko Logistics 246, 251
Ventana Serra 236, 245, 250
SEMOVI 344-345, 351, 391
Vesta 57, 254, 389
SICOP 335
Vitro 223
Siemens 47, 267, 271
Volkswagen 18, 49, 57, 66, 74, 75, 84, 110, 111, 112, 113, 116, 117,
SINEC Technologies 81
125, 131, 167, 177, 181, 187, 220, 221, 224, 243, 247, 249, 259,
SmartBike 360
298, 300, 332, 337, 362, 363, 366, 372, 388, 389, 390
Solistica 236, 252, 390
Volvo Car 180, 342, 363, 364, 390, 391
soloautos.mx 303
Volvo Group 189
State of Mexico 37, 41, 45, 47, 50, 101, 110, 220, 228, 236,
VUHL 68
246, 290, 311, 325, 347, 363, 389, 390
World Bank Group 352
Subaru 136, 144, 147, 306
WRI 350, 391
Sumitomo 34, 145, 158
Yaskawa 269
Suzuki 136, 144, 153, 298, 306
Zacua 64-65, 68, 76, 77, 80, 83, 342, 388, 389
Tachi-S 136, 156, 214, 222
ZEISS 278, 391
TecAlliance 333
ZF Services 324
Tesla 16, 55, 67, 80, 177, 217, 225, 271, 282, 342, 362, 364 TI Automotive 62, 220
PHOTO CREDITS | Cover Volvo
79 MBP
Inside Front Cover MBP
80 MBP
4
81 MBP
GM
11 MBP
82-83
12
84 MBP
Ministry of Economy
Zacua
14 MBP
85
MBP, MBP
16
86
Ford Motor Company
17 MBP
91
American Chamber of Commerce of Mexico
18
Government of Guanajuato
98
DowDuPont
19
Guanajuato Puerto Interior
ProMéxico
99 MBP
20 MBP
102 MBP
21 MBP
103
Agilent Technologies México
22-23
104
EVCO Plastics, EVCO Plastics
Government of Guanajuato
24 MBP
105 MBP
25 MBP
106 Daimler
26 MBP
111
Volkswagen de México
28
Ministry of Economy, MBP, Government of
112
MAN Truck & Bus México
Guanajuato
114
Mercedes-Benz México
29
MBP, MBP, MBP, Deloitte Mexico, MBP
115
Daimler Buses México
30
Guanajuato Puerto Interior
118
35
HSBC
BASF's Coatings Division in Mexico, Central America and Caribbean
36 MBP
120 MBP
38 MBP
121
Continental
39 MBP
122
OSRAM México
42 MBP
123
OSRAM México
43
124 MBP
CLAUT
44 MBP
125 MBP
46
Queretaro Automotive Cluster
126-127
47
Automotive Cluster of the State of Mexico
48
MBP, MBP
BASF's Coatings Division in Mexico, Central America and Caribbean
128
Evonik Industries de México
49 MBP
130 MBP
50
Queretaro Automotive Cluster, Automotive
131
Schunk Carbon Technology
Cluster of the State of Mexico, MBP
132
Mazda de México
51
MBP, MBP, MBP, CLAUT, MBP
137 MBP
52-53
Guanajuato Puerto Interior
138
Nissan Mexicana
54
ProMéxico
141
Mazda de México
55 MBP
142
Toyota Motor Sales de México
56
American Industries
143
Toyota Motor Corporation
57
Vesta
146 MBP
58
Kia Motors
147 MBP
63 MBP
148
Hino Motor Sales México
64 MBP
149
Mazda de Méxio, Nissan Mexicana, MBP
65
Zacua
150-151
Steve Jurvetson
66
Air Design
152
MBP, MBP
67 MBP
153 MBP
70 MBP
154 MBP
72 MBP
156
MBP, MBP
73 MBP
157
Calsonic Kansei Mexicana
74 MBP
158 MBP
75 MBP
159
76
Mitsubishi Electric Automation Mexico / Latin
160 MBP
America, MBP, MBP
165 MBP
MBP, MBP, Air Design, MBP, MBP
168 MBP
77
78 MBP
169
MBP, MBP
Kia Motors
PHOTO CREDITS 170 MBP
Caribbean, MBP
171
Hyundai Motor
230-231
Scania
172
MBP, MBP, MBP
232
Scania
MBP, MBP, MBP, Scotiabank, Grupo Surman
237 Crane
México
238
173
Geodis México
174 MBP
239 MBP
176 MBP
240 MBP
180
Volvo Car México
241 MBP
181
Bentley México
242-243
MAN Truck & Bus México
182
Lamborghini
244
Europartners México
183 MBP
245
MBP, MBP
184-185
OSRAM México
246 MBP
187
Scania Mexico
247
Dietrich Logistics
188 MBP
248
Onest Logistics
189 MBP
249 MBP
190-191
Volkswagen de México
250
Europartners México, MBP, Geodis México
196 MBP
251
MBP, MBP, MBP, MBP, MBP
197
Universal Robots
252
Solistica
198
Volkswagen de México
253 MBP
201
Giant Motors Latinoamérica
254 MBP
204 MBP
256
SCT Centro Querétaro
205
Government of Guanajuato, Ministry of
257
SCT Centro Querétaro
Economy
258
Interpuerto Monterrey
206
MBP, MBP, MBP
259 MBP
207
MBP, MBP, American Chamber of Commerce
260
MBP, MBP
of Mexico
261
LIS Software Solutions
Hyundai Motor, Nissan Mexicana
262 Daimler
208
209 MBP, CIDESI, Air Design 210
267
Hyundai Motor
Mitsubishi Electric Automation Mexico / Latin America
216 MBP
268
218
269 MBP
Brembo North America
Universal Robots
220 MBP
270 MBP
221 MBP
271 MBP
224 MBP
272 MBP
225
Cheersson México
273
Dürr México
226
MBP, MBP
274
Helmut Fischer
228
ProMéxico, Automotive Cluster of the State of
276
Nikon Metrology
Mexico, EVCO Plastics
277 MBP
DowDuPont, MBP, MBP, BASF's Coatings
278
Division in Mexico, Central America &
279 MBP
229
ZEISS de México
PHOTO CREDITS | 332 MBP 280-281
Helmut Fischer
333 MBP
282 MBP
334
284 MBP
335 MBP, Grupo Alden, MBP, Mercado Libre
285 MBP 286
KOMET MÉXICO
Scotiabank, MCON Mexico, AXA México México, MBP
336
Mercado Libre México
287 MBP
337 MBP
288 MBP
338
289 MBP
343 MBP
290 MBP
344
SEMOVI
291 MBP
348
Ministry of Mobility of Queretaro
292 MBP
349
Ministry of Mobility of Queretaro
293 MBP
350
WRI México
294 Morgan
351 MBP
299 MBP
352 MBP
300
Grupo Alden
353
Deloitte Mexico, Deloitte Mexico
301
Grupo Surman México
354-355
Mazda de México
302
Car Fast
Ministry of Mobility of Queretaro
356
Uber Technologies
303 MBP
358
Cabify
304 MBP
359
Easy
305
MCON Mexico
360 MBP
306
Scotiabank
361 MBP
308 MBP
364
309
365 MBP
BNP Paribas Personal Finance
Volvo Car México
310 MBP
366 MBP
312
367
Element Fleet Management Corporation
Ministry of Economy, Nissan Mexicana, MBP
313 MBP
368 Daimler
314
373 MBP
AXA México
315 MBP
374 MBP
316 MBP
376
317 MBP
377 MBP
318
378
Federal-Mogul Corporation
323 MBP 324 MBP
Deloitte Mexico, Deloitte Mexico Mitsubishi Electric Automation Mexico / Latin America, MBP, MBP
379
325 MBP
MBP, MBP, Nikon Metrology, Universal Robots, MBP
326 MBP
380
327 MBP
381 MBP
328
382-383
OSRAM México
330 MBP 331 MBP
KPMG Mexico Kia Motors
Inside Back Cover Volvo
CREDITS EDITORIAL MANAGER: Alejandro Salas JOURNALIST & INDUSTRY ANALYST: Luis Pesce EDITOR: Ricardo Guzmán López MANAGING EDITOR: Mario Di Simine PUBLICATION COORDINATOR: Juan Manuel Ruíz PUBLICATION COORDINATOR: Cagla Polat PUBLICATION COORDINATOR: Anaël Farah PUBLICATION COORDINATOR: Maximiliano Cervantes COMMERCIAL DIRECTOR: Jack Miller SENIOR GRAPHIC DESIGNER: Ailette Córdova GRAPHIC DESIGNER: Mónica López DESIGN DIRECTOR: Marcos González WEB DEVELOPMENT: Omar Sánchez SOCIAL MEDIA COORDINATOR: Karen Sujo COLLABORATOR: Alicia Arizpe COLLABORATOR: Brenda Salas COLLABORATOR: Blanca San Martín COLLABORATOR: Tathiana Marín COLLABORATOR: Rebeca Garduño COLLABORATOR: Omar Martínez CIRCULATION MANAGER: Elizabeth Solis DIRECTOR GENERAL: Jeroen Posma