LIFT TRUCKS
THE NEW ACE IN THE GAME TEREX® LIFTACE™ 5-31 REACH STACKER
PLAY YOUR WINNING CARD TEREX® LIFTACE™ 5-31 REACH STACKER – COST-EFFECTIVE, SERVICEABLE AND ERGONOMIC Terex Port Solutions (TPS) is a leading manufacturer of lift trucks for ports, terminals and industry. Our Terex® reach stackers have always been trendsetters in their markets. The model range covers the most diverse needs of operators. Our reach stackers together with our Terex spreader systems – designed and manufactured inhouse – can stack 20’ to 45’ containers to a height of six high-cube (9’6") containers. A field-proven stacking ability that is unsurpassed in the market.
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Our entire reach stacker know-how has been brought together and supplemented with many new innovations in one state-of-the-art machine: the Terex® Liftace™ 5-31.
A smooth blend of performance With the Liftace 5-31 reach stacker, we have made good technology even better. You can benefit from a reach stacker which works more efficiently – because it is more maneuverable as it moves around your terminal and stacks containers even faster. Expressed in figures, the Liftace 5-31 reach stacker offers: AA Maximum load capacity: 45 / 31 / 15 t in row 1, 2 or 3 AA Stacking height: five standard (8’6”) or high-cube (9’6”) containers in the first row AA Maximum lifting speed: 0.45 m/s
We respond to operators input Job satisfaction is improved when stacker drivers harmonize with their equipment – and that also applies to your service team: the Liftace 5-31 reach stacker provides good accessibility for uncomplicated maintenance. All in all the Liftace 5-31 reach stacker is a state-of-the-art product designed to meet demanding customer requirements. A versatile ace that wins every hand, not only in ports, but also in other working environments. A real Terex machine, and the first in a line of a new generation of lift trucks from TPS.
The Liftace reach stacker is a real top performer, and a cost-effective one: you will also appreciate its low overall operating costs. The machine makes work a pleasure The human factor was one of our main goals in developing the Liftace reach stacker. An ergonomic concept developed by experts ensures that the driver feels at ease in the cab, enabling him to work safely and productively supported by a smart control system.
TEREX LIFTACE 5-31 REACH STACKER AT A GLANCE AA PRODUCTIVE: HIGH WORKING SPEEDS FOR HIGH HANDLING RATES AA ECONOMICAL: LOW FUEL CONSUMPTION AND LOW TIRE WEAR AA EASY: OPERATION AND MAINTENANCE AA COMFORTABLE: ERGONOMICS CONCEPT DEVELOPED BY EXPERTS AA PROVEN TECHNOLOGY: AGILE, MANEUVERABLE, ROBUST AND RELIABLE AA SAFE: SMART MONITORING AND VISUALIZATION SYSTEM 3
EXPERIENCE THE BEST OF TWO COMBINED EXPERTISE FOR YOUR BENEFIT
A genuine Terex® machine, the Liftace™ 5-31 reach stacker is the result of team performance, developed by an international engineering team with a clear assignment: to combine proven technology – and supplement it with new. The Liftace 5-31 reach stacker is far more than only the sum of the former product lines originating from our legacy brands PPM and Fantuzzi. It combines their advantages and provides additional potential for your handling requirements – in a machine with a familiar yet totally unique character. The combination is the key The new Liftace 5-31 reach stacker has many features that you are familiar with, while at the same time you will quickly come to appreciate its innovative side. To name just a few examples, the Liftace 5-31 reach stacker is equipped with a: AA state-of-the-art Tier 4 final (Stage IV) engine from Volvo or Cummins, AA Dana TE30 transmission, AA complete LED working and traffic light system as standard, AA lift-truck-specific control system.
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There are many more examples but it is also this balanced combination of the tried and tested with the new and innovative that makes the difference and results in a reach stacker which will also impress you with its versatility. For versatility is one of the essential characteristics of the Liftace reach stacker – and it is built on our modular design principle. This has been designed for various wheelbases and forms a sustainable platform for future innovations.
WORLDS Interplay decides The Liftace 5-31 reach stacker sets the pace for all future repreÂsentatives of its generation. This pace is also determined by the interplay of components from our own premium manufacture with components from renowned manufacturers. You will appreciate how our reach stackers help you to boost the productivity of your operations. And, on balance, our product range offers you everything from a standard machine to a comprehensively equipped reach stacker.
TPS REACH STACKER COMPETENCE CENTER At our reach stacker Competence Center in Montceau-les-Mines, France, we have combined our entire expertise, covering not only every aspect but every phase in the service life of the equipment. Engineering expertise AA Development & design AA Manufacture Training expertise AA Courses for drivers AA Training for service staff Service expertise AA Spare parts store AA Head office of our global dealer and service network With this approach, we also combine the benefits to help you achieve your goal of low operating costs, high availability – and to maintain the value of your equipment to the best possible degree.
Developed by an international Terex engineering team which has combined the legacy of our PPM and Fantuzzi brands with new and innovative features
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GET PERFORMANCE AND DURAB STATE-OF-THE-ART TECHNOLOGY AND DESIGN Our Terex® Liftace™ 5-31 reach stacker offers high performance and reliability. Special high-grade components result in a precise and cost-effective operation with a long machine service life. The machine is also a pleasure to operate: the driver works in comfort and safety in an ergonomic cab designed for productivity. Your service team will appreciate the lowmaintenance, easily accessible assemblies.
PRODUCT DESIGNATION liftace 5-31 Reach stacker Max. stacking height in the 1st row Max. stacking capacity in the 2nd row
S NI G N R U T DAY IN T O Lighting system AA LED technology: energy saving, durable, high-intensity lighting AA Excellent working area visibility
SLIDING CAB – EASY ACCESS, EXCELLENT VIEW The position of the Liftace 5-31 reach stacker cab can be changed: AA Manually for easy access to the engine compartment (standard) AA With the powered sliding cab function for a free choice of viewing angle (optional)
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HT
ILITY Telescopic boom AA Up to 5 high-cube containers in the first row AA Precise handling thanks to torsionally rigid, robust design AA Better lifting height clearance thanks to increased radius
OMIC N O G ER L A CE P K R WO
Driver’s cab AA Comfortable, ergonomically designed and quiet AA Good visibility thanks to smart design AA Clear view of front working area thanks to powered sliding cab option
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ched
tou be re
Chassis AA Economical operation thanks to low total weight AA Excellent maneuverability thanks to compact design with good weight distribution AA Reversing sensors and cameras (optional)
Wheels AA Rugged and low-wearing for long service life AA Convenient tire pressure monitoring (optional)
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FEEL THE SMOOTH INTERACTION HIGH-GRADE COMPONENTS AND SMART SOLUTIONS The inner values are also impressive: a high-performance drive train, a load-sensitive hydraulic system and first class axle assemblies – coordinated by a control system with numerous integrated monitoring functions for the safety of operating personnel, machine and cargo, specially developed for lift truck applications.
Hydraulic system AA High lifting speeds thanks to large power reserves AA Load sensing with intelligent power management AA Automatic overload cut-out AA State-of-the-art pumps for energy-saving and quiet operation
W L O W-
Drive axle AA Kessler D102, Terex® heavy duty specification AA Long service life thanks to rugged design 8
E AR
Automatic transmission AA Dana TE30, specially designed for reach stackers, optionally with lock-up clutch AA Low fuel consumption AA Electronically regulated gear change for precise and smooth operation AA Very easy to operate – 5 forward gears – 3 reverse gears
STATE-OF-THE-ART ELECTRONICS For smooth interaction of all components: AA Fault-tolerant with fully integrated system monitoring through redundant components AA CAN bus system (optionally with integrated spreader functions) AA Automatic adjustment of operating status AA Reliability through protected position in the driver’s cab
SPM HMI ECU
LMI TM
HSM
EM
ECU
Electronic Control Unit
EM
Engine Management
HMI
Human-Machine Interface (Joystick, keyboards, display)
TM
Transmission Management
LMI
Load Moment Indicator
ALLY T N E O NM ENVIR MPATIBLE CO
HSM
Hydraulic System Management
SPM
Spreader and Tools Management
Steering axle AA Precise steering with double-acting steering cylinders AA Allows for space-saving arrangement of container stacks thanks to small turning circle
Diesel engine AA Economical and environmentally compatible thanks to excellent fuel efficiency and low emissions AA State-of-the-art Tier 4 final (Stage IV) engines from Volvo or Cummins
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TAKE YOUR SEAT A CAB FOR ENJOYING WORK SAFELY The potential of a machine can only be fully utilized if the driver feels comfortable. To make sure that the man/machine interface in the Terex® Liftace™ 5-31 reach stacker works harmoniously, we not only consulted industrial designers and ergonomists, but also asked the opinion of experienced reach stacker drivers. The result: a cab in which you can work safely, comfortably and productively – and which can be adjusted exactly to your needs. Everything in view In this cockpit, you always have an overview: the cab provides excellent visibility and, as an option, its position can also be adjusted by the powered sliding function to give you a free choice of viewing angle. And to make you work in peace and quiet, the cab of the Liftace 5-31 reach stacker is insulated to provide a particularely low noise level.
Jack hammer
Today’s motor bikes
Today’s cars
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Terex® Liftace
Low noise levels in the reach stacker cab
Cars in 2024
Slewing machine
Q U IE T
Everything within reach Take a seat and, in a few minutes, you can adjust the Terex Liftace 5-31 reach stacker to meet your own needs: AA Adjust the driver’s seat to your own body size AA Adjust the height and angle of the steering wheel AA Keep your reach stacker under control with the ergonomically shaped joystick
Everything under control Easily keep control via the control and visualization system with its intuitive operation. It offers: AA a clearly laid out control panel with a 7-inch graphic display to show the most important machine parameters at all times, AA an automatic driver identification system (optional). The smart system also includes: AA Engine and transmission protection system AA Automatic overload cut-out AA Operative and diagnostic black box AA Vertical lifting control AA Various spreader safety functions AA Reversing sensors (optional) AA Camera system (optional)
GET TO KNOW YOUR REACH STACKER EVEN BETTER
IN OUR TRAINING CENTER IN MONTCEAU-LES-MINES, FRANCE, WE OFFER TRAINING COURSES FOR REACH STACKER DRIVERS IN WHICH OUR EXPERIENCED INSTRUCTORS TEACH YOU EVERYTHING YOU NEED TO KNOW ABOUT THE SAFE AND COST-EFFECTIVE OPERATION OF YOUR MACHINE.
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COUNT ON OUR ALL-ROUNDER THE VERSATILE TEREX® TOP PICK SPREADER
With your reach stacker, much hangs on the Terex® top pick spreader. The big advantage here is that, at this crucial juncture, we are the only manufacturer of reach stackers able to supply you with technology from our own plant.
Tilting AA +/- 10°
Equipment in perfect harmony The top pick spreader of the Liftace™ 5-31 reach stacker is manufactured in the TPS Competence Center for spreaders in Lentigione, Italy. And because our engineers at this location also know our reach stackers inside-out, the two pieces of equipment work perfectly together. As a combination, the versatile spreader and powerful reach stacker also perform well in particularly challenging situations – when the container stack is located in a tight space and the terrain is sloping or uneven, for example.
ON THE SAFE SIDE The Terex top pick spreader is designed for working fast, so we have paid attention to providing equipment that increases protection for man, machine and cargo – such as: AA twistlock position indicator showing correct positioning and locking status of twistlocks, AA twistlock safety system, AA damage prevention system helping to avoid collision between spreader and container.
Slewing AA +210°/-125° within 65 s
Damage prevention system
+ –
Twistlock position indicator
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Pile slope AA Mechanical: +/- 4° AA Powered: +/- 5° (optional)
Operators benefit The smooth interplay between Terex spreaders and Terex reach stackers provides further advantages for you: AA high dynamics and low fuel consumption thanks to low spreader weight and good kinematics, AA spreaders and reach stackers configured according to your requirements, AA a durable and rugged overall package. The Terex top pick spreader is state-ofthe-art and maintenance-friendly.
Telescoping AA 20’ to 40’ within 12 s AA Automatic stop at 30’ AA Synchronous beam adjustment thanks to simultaneous chain drive powered by hydraulic motor
Side shift AA +/- 800 mm within 15 s AA Reliable operation and long service life thanks to guide arrangement featuring steel rollers
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CUSTOMIZE TO YOUR NEEDS STANDARD AND OPTIONAL EQUIPMENT
The standard version is already well equipped. In addition, a comprehensive range of optional equipment and features Section
Standard
Option
Section
Controls
Chassis, boom and spreader (continued)
Control system – 7'' TFT color display (type A6) – Operative and diagnostic black box – Container counter – Load measurement with pressure sensors – EcoPower fuel saving mode – Data download via USB – My Service system
Top pick spreader
✔
CAN bus for engine, transmission and hydraulics
✔
– ISO containers (20' / 40') with mechanical pile slope
Vertical lifting control Automatic lifting cut-off in case of overload detection Engine and transmission protection system Automatic engine speed adjustment Reverse driving audio signal
✔ ✔ ✔ ✔ ✔ ✔
Automatic driver identification system Tire pressure monitor Printer for load measurement data
✔ ✔ ✔ ✔ ✔ ✔
Seat heating Additional trainer seat
✔ ✔
Auxiliary independant heating
✔
Powered sliding (hydraulically driven)
✔
Front emergency access (only available with powered sliding option)
✔
CD/radio system
✔
Mounting stand for electronic devices
10 t towing hook (front & rear) Heated external rear view mirrors Mud flaps on front fenders
✔ ✔ ✔ ✔
Additional 12 t lifting eyes on spreader 60 t hook, free slewing 60 t hook, powered slewing Additional design features
– Marker lights
✔ ✔ ✔ ✔
✔ ✔ ✔
– Additional LED working lights for 20' and 40' twistlock positions – Lighting inside engine compartment
✔ ✔ ✔ ✔ ✔ ✔
Master battery disconnect Fire suppression system Low temperature kit 24 V fuel heater 2-stage heavy duty air intake filter Primary cyclonic heavy duty air intake filter Tool kit for maintenance 40 t hydraulic jack Customer paint finish (RAL colors only) More information about additional options on request.
✔ ✔ ✔ ✔
Chassis, boom and spreader Wheel nut protection
12 t lifting eye on each spreader corner
– LED working lights
✔
Reading lights
12 V & 24 V plugs
✔ ✔ ✔
Special lifting gear
– LED traffic lights
Internal rear mirror
Front, rear and top wipers
✔
Lighting
Second door
Rear emergency window
✔
Damage prevention system on spreader (only available with spreader CAN bus integration option)
Automatic lubrication system
✔
High comfort seat with pneumatic suspension and adjustments
Manual sliding
Additional mechanical twistlock safety device
Container guides
Cab
Air conditioning and heating systems
✔ ✔
Spreader slewing limitation with bypass function
✔ ✔ ✔ ✔ ✔
Rear parking sensors
2-point driver safety belt
✔ ✔ ✔
– ISO and WTP containers (20' / 40')
Twistlock safety system
Option
✔
– ISO containers (20' / 40') with powered pile slope
Automatic stop at 30’
Camera system
Ergonomically designed, in accordance with FOPS standard (level 1)
Standard
– ISO containers (20' / 40') and trailer handling (piggyback)
Integration of spreader functions in CAN bus system
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offers you the opportunity to configure your Terex® Liftace™ 5-31 reach stacker precisely to your needs.
✔ ✔ ✔ ✔ ✔
Section
Standard
Option
Volvo TAD1170VE
Cummins QSL9
Make
Tier 4 final (Stage IV)
Tier 4 final (Stage IV)
Section Transmission
Diesel engines
Emission standard
Make
Dana TE30 (Optionally with lock-up clutch)
Type
Automatic powershift control
Gears, forward / reverse
5/3
Inline 6 cylinders, turbocharged
Inline 6 cylinders, turbocharged
Cooling system
Water
Water
Make
Kessler D102
Displacement [l]
11
9
Type
Double reduction
Type
Maximum power [kW @ rpm]
235 @ 1,800
247 @ 1,600
Maximum torque [Nm @ rpm]
1,550 @ 1,400
1,465 @ 1,400
Alternator
110 A - 24 V
70 A - 24 V
Batteries
2 x 12 V - 200 Ah
2 x12 V - 200 Ah
Terex® top pick spreader Lifting system
4 vertical twistlocks, ISO pendular
Driving axle
Braking system
Maintenance free wet disc brakes
Steering system
Fully hydrostatic with double acting steering cylinders
Hydraulic system Main system
Load sensing control
Main pump
Variable displacement double piston pump (145 cm3 + 125 cm3)
Maximum working pressure [bar]
320
Telescoping, 20’ to 40’ [s]
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Tank capacities
Side shift, +/- 800 mm [s]
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Hydraulic oil [l]
750
Slewing, +210°/-125° [s]
65
Fuel [l]
700
Mechanical pile slope [°]
+/- 4
Powered pile slope (optional) [°]
+/- 5
Tilting [°]
+/- 10
Weight [t]
8
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BE SMART, STAY GREEN BRINGING OPERATING COSTS DOWN
Save money, protect the environment Keep control of your total operating costs with the Terex® Liftace™ 5-31 reach stacker – while also playing your part for the environment. Cost-effective ness and environmental awareness belong together at TPS – and they are both expressed in an innovative and responsible approach. The best examples: factors such as fuel consumption and tire wear.
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Tire wear down The Liftace 5-31 reach stacker offers considerably reduced wear versus prior model stackers, providing significant potential for savings in this area. And long tire service life is also another powerful benefit for the environment.
In addition to the compact chassis with its excellent load distribution and low overall weight, this is facilitated by: AA excellent engine/transmission tuning with its smooth delivery of effective power, AA six premium tires from leading manufacturers, AA optional tire pressure monitoring system.
Fuel consumption down Low fuel consumption is good for your budget and the environment. That is why we have focussed on two areas in the Liftace 5-31 reach stacker: in addition to our state-of-the-art drive train and load-sensitive hydraulic system, the smart standard and optional features of the vehicle offer the potential for significant fuel savings. Among other things, these features include: AA the Terex EcoPower operating mode for a balanced power and consumption ratio, AA the automatic engine speed adjustment.
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PROFIT FROM EASE OF SERVICING KEYS TO ECONOMICAL OPERATION
We combine rugged design and good accessibility with our global service network to maintain a high level of reliability and availability for your Terex® Liftace™ reach stackers. Rugged design, durable components The Terex Liftace 5-31 reach stacker is designed on the principle that the best service is the service you do not need. This is why, in addition to our rugged design, we rely on first-class components – for a long service life and long service intervals.
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Good accessibility for ease of servicing If a service team still has to work on your machine, it needs to be back in operation fast. This is why we have built the Terex Liftace reach stacker in such a way that you can access all service points quickly and easily: AA in the engine compartment, AA on the hydraulic system and AA the electric components.
Local presence, global service expertise For the Terex Liftace reach stacker we combine local presence with global service expertise. Our global network of Regional Service Centers offers you: AA direct access to all services, AA fast access to spare parts from our Competence Center in Montceau-les-Mines, France.
EXCELLENT DESIGN FOR SIMPLE AND FAST SERVICE
Fast control of fluid levels thanks to plainly visible indicators
Easy maintenance of drive train thanks to access via large maintenance hatches
Good access to hydraulic system and electric components
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PLAY YOUR ACE ON VARIED TER SOLUTIONS FOR CONTAINERS, GENERAL AND PROJECT CARGO
TerexŽ Liftace™ reach stackers are all-rounders. They clearly demonstrate their versatility all over ports, but are also in their element away from the water. Handle containers with ease Their versatility begins with the spreaders: in addition to the standard top pick spreader from our own production, TPS also supplies: AA wide top pick (WTP) and AA intermodal (piggyback) spreaders.
Due to their high performance Terex Liftace reach stackers cope easily with the demands of intermodal handling
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Suitably equipped, the reach stackers can handle a wide variety of container standards and also swap bodies, even coping easily with the demands of intermodal handling.
RRAIN Benefit in other areas Terex reach stackers also show their capabilities as tool carriers and tractors, successfully handling heavy and bulky goods away from ports and intermodal facilities – for example, in the handling of semi-finished steel products, timber products or even chemical plant and wind turbine components. Consequently, Terex reach stackers can also be equipped with matching lifting equipment, including: AA hooks, AA C hooks for coil handling, AA magnetic or AA scissor-type grabs. More flexibility with multistacker configuration The optional multistacker configuration allows the flexible mounting of various lifting devices via a universal coupling at the top of the boom. A convenient feature, for example, in the steel industry when different semi-finished products have to be handled.
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BENEFIT IN BOTH TERMINALS AN THE TEREXÂŽ LIFT TRUCK FAMILY As a provider of system solutions for handling all kinds of cargo in terminals of all types and sizes, we support you with machines which are designed to meet application requirements and which: AA complement each other perfectly, AA open up potential for further applications.
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For all eventualities: our lift truck family Besides the TerexÂŽ reach stackers, industrial enterprises as well as all types of port and intermodal terminals benefit from: AA Terex full container handlers for handling standard full containers up to 1-over-5, AA Terex empty container handlers for handling standard empty containers up to 2-over-7, AA Terex forklift trucks for handling general project cargo up to 52 t.
ND INDUSTRY PLATFORM DESIGN – MANY COMMON FEATURES Our family of lift trucks, as is usual in families, not only has common roots but is based on the same platform, uses the same technologies and many of the same configurations and components – a modular design for optimized stocks of spare parts and to simplify service and maintenance.
Terex Port Solutions offers the full lift truck product range: reach stackers, empty and full container handlers and forklift trucks
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THE BROADEST RANGE OF CARGO HANDLING EQUIPMENT FOR PORTS AND TERMINALS From ship-to-shore cranes and mobile harbour cranes to reach stackers through to integrated systems for fully automated container handling or professional bulk handling – Terex Port Solutions offers you the right solution from a single source.
With our broad portfolio of products, services and software, sound planning and advisory expertise and a global network, we are your expert for efficient, safe and environmentally aware cargo handling in ports and terminals.
www.terexportsolutions.com Effective date: March, 2015. Product specifications and prices are subject to change without notice or obligation. The photographs and/or drawings in this document are for illustrative purposes only. Refer to the appropriate Operator’s Manual for instructions on the proper use of this equipment. Failure to follow the appropriate Operator’s Manual when using our equipment or otherwise failure to act responsibly may result in serious injury or death. The only warranty applicable to our equipment is the standard written warranty applicable to the particular product and sale and Terex Port Solutions makes no other warranty, express or implied. Terex, the Terex Crown design, Liftace and Works For You are trademarks of Terex Corporation or its subsidiaries. All other trademarks are property of their respective owners. © 2015 Terex Corporation. Terex Cranes France S.A.S. Z.I. de la Saule, B.P. 106 71304 Montceau-les-Mines Cedex France Phone: +33 38567 3800 Fax: +33 38567 3935 tps.info@terex.com
TPS-RS-Liftace-EN-01
TEREX PORT SOLUTIONS